WO2022110512A1 - 外观部件、家用电器和模具 - Google Patents
外观部件、家用电器和模具 Download PDFInfo
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- WO2022110512A1 WO2022110512A1 PCT/CN2021/070153 CN2021070153W WO2022110512A1 WO 2022110512 A1 WO2022110512 A1 WO 2022110512A1 CN 2021070153 W CN2021070153 W CN 2021070153W WO 2022110512 A1 WO2022110512 A1 WO 2022110512A1
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- appearance
- cavity
- panel
- board
- plate
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2628—Moulds with mould parts forming holes in or through the moulded article, e.g. for bearing cages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0046—Details relating to the filling pattern or flow paths or flow characteristics of moulding material in the mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/762—Household appliances
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/28—Arrangements for program selection, e.g. control panels therefor; Arrangements for indicating program parameters, e.g. the selected program or its progress
Definitions
- the present application relates to the technical field of household appliances, and in particular, to an appearance component, a household appliance and a mold.
- the appearance parts of household appliances such as front-loading washing machines, such as control panels, dispenser handles, workbenches, etc., have dual requirements of function and appearance.
- an object of the present application is to propose an appearance part with a high pass rate.
- the present application also proposes a household appliance, comprising the above-mentioned appearance component.
- the present application also proposes a mold, which is used for molding an appearance part.
- the appearance part is an integral injection-molded part and includes: a non-appearance plate, the surface of the non-appearance plate is a non-appearance surface, and the non-appearance plate is provided with at least one blocking hole, The blocking hole penetrates the non-appearance panel in the thickness direction of the non-appearance panel; the first appearance panel, the first appearance panel is connected to the peripheral wall of the non-appearance panel, and the first appearance panel is located in the The non-appearance board extends in the circumferential direction; wherein, one side surface of the non-appearance board in the thickness direction is provided with at least one gate forming area corresponding to the gate of the mold, and at least one gate forming area is adjacent to the A first appearance board is arranged, at least one of the blocking holes is arranged adjacent to the first appearance board, and the blocking hole adjacent to the first appearance board is along with the gate forming area adjacent to the first appearance board.
- the non-appearance plates are spaced apart in the circumferential direction; or, the non-appearance surface of the first appearance plate is provided with at least one gate forming area suitable for corresponding to the gate of the mold, and at least one of the blocking holes is adjacent to the gate. Describe the setting of the first appearance board.
- the formation of flow lines on the appearance plate can be prevented to a certain extent at least, which is beneficial to improve the yield of the appearance parts, reduce costs, and meet the needs of users.
- the appearance component includes: a second appearance panel, the second appearance panel is connected to the peripheral wall of the non-appearance panel, the first appearance panel and the second appearance panel are The non-appearance plate is arranged in the circumferential direction; wherein, one side surface of the non-appearance plate in the thickness direction is provided with a plurality of gate forming areas corresponding to the plurality of gates of the mold, and a plurality of the gate forming areas A part of the plurality of gate forming areas is arranged adjacent to the first appearance plate, the rest of the plurality of gate forming areas is arranged adjacent to the second appearance plate, and a part of the plurality of blocking holes is arranged adjacent to the first appearance plate, A portion of the plurality of barrier holes is spaced apart from a portion of the plurality of gate forming regions along the circumference of the non-appearance panel, and a remaining portion of the plurality of barrier holes is adjacent to the second appearance a panel arrangement, the rest of the plurality of blocking holes and
- the minimum distance between the blocking holes adjacent to the first appearance panel and the first appearance panel is less than or equal to 20 mm; and/or, the minimum distance adjacent to the second appearance panel
- the minimum distance between the blocking hole and the second appearance board is less than or equal to 20mm; and/or, the minimum distance between the gate forming area adjacent to the first appearance board and the first appearance board is less than or equal to 20 mm; and/or, the minimum distance between the gate forming area adjacent to the second appearance panel and the second appearance panel is less than or equal to 20 mm.
- the minimum distance between the blocking hole adjacent to the first appearance panel and the first appearance panel is less than or equal to 10 mm; and/or, the minimum distance adjacent to the second appearance panel
- the minimum distance between the blocking hole and the second appearance board is less than or equal to 10mm; and/or the minimum distance between the gate forming area adjacent to the first appearance board and the first appearance board is less than or equal to 10 mm; and/or, the minimum distance between the gate forming area adjacent to the second appearance panel and the second appearance panel is less than or equal to 10 mm.
- the minimum distance between the barrier holes adjacent to the first appearance panel and the first appearance panel is 0 mm; and/or, the barrier adjacent to the second appearance panel
- the minimum distance between the holes and the second appearance panel is 0 mm; and/or the minimum distance between the gate forming area adjacent to the first appearance panel and the first appearance panel is 0 mm; and /or, the minimum distance between the gate forming area adjacent to the second appearance panel and the second appearance panel is 0 mm.
- the plurality of blocking holes are arranged at intervals in the circumferential direction of the non-appearance panel.
- the wall thickness of the non-appearance panel is smaller than the wall thickness of the end of the first appearance panel connected to the non-appearance panel.
- the wall thickness of the non-exterior panel is smaller than the minimum wall thickness of the first exterior panel.
- the wall thickness of the non-appearance panel is smaller than the wall thickness of the end of the second appearance panel connected to the non-appearance panel.
- the wall thickness of the non-exterior panel is smaller than the minimum wall thickness of the second exterior panel.
- the appearance part is a spray-free part
- the spray-free part includes a resin matrix and metal particles distributed in the resin matrix.
- the metal particles are aluminum, silver or copper.
- the household appliance according to the embodiment of the present application includes the above-mentioned appearance component.
- the formation of flow lines on the appearance plate can be prevented at least to a certain extent, which is beneficial to improve the yield of the appearance parts, reduce the cost, and meet the needs of users.
- a mold according to an embodiment of the present application includes a mold core, the mold core has a cavity, the cavity includes a non-appearance board cavity and a first appearance board cavity, and the non-appearance board cavity is provided with a mold for molding at least one column structure for blocking the hole, the column structure extends in the entire thickness direction of the non-appearance plate cavity, the first appearance plate cavity is communicated with the outer periphery of the non-appearance plate cavity, The first appearance board cavity extends in the circumferential direction of the non-appearance board cavity; wherein, the mold core has at least one gate located in the non-appearance board cavity, and at least one gate is adjacent to all the gates.
- the first appearance board cavity is arranged, at least one of the column structures is arranged adjacent to the first appearance board cavity, and the column structure adjacent to the first appearance board cavity is adjacent to the first appearance board.
- the gates of the cavity are spaced along the circumference of the non-appearance board cavity; or, the mold core has at least one gate located in the first appearance board cavity, at least one of the cylinders A structure is disposed adjacent to the first appearance panel cavity.
- the material is favorable for the material to be preferentially formed in the cavity of the appearance plate, so that the flow of the material from the cavity of the non-appearance plate to the cavity of the appearance plate can be prevented at least to a certain extent, resulting in the occurrence of flow lines on the appearance plate.
- the problem is beneficial to improve the yield of appearance parts, reduce costs, and meet the needs of users.
- the mold cavity includes a second appearance board mold cavity, the second appearance board mold cavity is communicated with the outer periphery of the non-appearance board mold cavity, and the first appearance board mold cavity and The second appearance board cavity is arranged in the circumferential direction of the non-appearance board cavity; wherein, the mold core has a plurality of gates located in the non-appearance board cavity, and the plurality of gates are A part of the plurality of gates is disposed adjacent to the cavity of the first appearance board, the rest of the plurality of gates is disposed adjacent to the cavity of the second appearance board, and a part of the plurality of column structures is adjacent to the first appearance board A cavity is provided, a portion of the plurality of column structures is spaced apart from a portion of the plurality of gates along the circumference of the non-appearance plate cavity, and the remaining portions of the plurality of column structures are adjacent
- the second appearance plate cavity is provided, and the remaining parts of the plurality of column structures and the remaining parts of the plurality
- the minimum distance between the column structure adjacent to the first appearance board cavity and the first appearance board cavity is less than or equal to 20 mm; and/or, adjacent to the first appearance board cavity
- the minimum distance between the column structure of the second appearance board and the cavity of the second appearance board is less than or equal to 20 mm; and/or, the gate adjacent to the cavity of the first appearance board and the first appearance board
- the minimum distance between the cavity of the appearance board is less than or equal to 20mm; and/or the minimum distance between the gate adjacent to the cavity of the second appearance board and the cavity of the second appearance board is less than or equal to 20mm.
- the minimum distance between the column structure adjacent to the cavity of the first appearance board and the cavity of the first appearance board is less than or equal to 10 mm; and/or, adjacent to the first appearance board cavity
- the minimum distance between the column structure of the second appearance board and the cavity of the second appearance board is less than or equal to 10 mm; and/or, the gate adjacent to the cavity of the first appearance board and the first appearance board
- the minimum distance between the appearance plate cavities is less than or equal to 10mm; and/or the minimum distance between the gate adjacent to the second appearance plate mold cavity and the second appearance plate mold cavity is less than or equal to 10mm.
- the minimum distance between the column structure adjacent to the first appearance board cavity and the first appearance board cavity is 0 mm; and/or, adjacent to the second appearance board cavity
- the minimum distance between the cylindrical structure of the appearance board and the cavity of the second appearance board is 0 mm; and/or, the gate adjacent to the cavity of the first appearance board and the first appearance board
- the minimum distance between the cavities is 0 mm; and/or the minimum distance between the gate adjacent to the second appearance board cavity and the second appearance board cavity is 0 mm.
- the plurality of column structures are arranged at intervals in the circumferential direction of the non-appearance panel cavity.
- the thickness of the non-appearance board cavity is smaller than the thickness of the end of the first appearance board cavity that communicates with the non-appearance board cavity.
- the thickness of the non-exterior panel cavity is less than the minimum thickness of the first exterior panel cavity.
- the thickness of the non-appearance board cavity is smaller than the thickness of the end of the second appearance board cavity that communicates with the non-appearance board cavity.
- the thickness of the non-exterior panel cavity is less than the minimum thickness of the second exterior panel cavity.
- FIG. 1 is a schematic diagram of a control panel according to some embodiments of the present application.
- Fig. 1a is an enlarged view according to the circled portion at 1B shown in Fig. 1;
- Fig. 1b is an enlarged view of the part circled according to 2B shown in Fig. 1;
- Fig. 1c is an enlarged view according to the circled portion at 3B shown in Fig. 1;
- FIG. 2 is a schematic cross-sectional view according to the direction A-A shown in FIG. 1, the arrow width A1 in the figure is the width direction of the panel side plate, the arrow thickness A2 is the thickness direction of the panel side plate, and the arrow thickness A1 is the thickness of the panel connecting plate direction;
- Fig. 3 is according to the enlarged view of the part circled at B shown in Fig. 1;
- FIG. 4 is a schematic diagram of another direction of a control panel according to some embodiments of the present application.
- Fig. 5 is a schematic cross-sectional view according to the direction C-C shown in Fig. 4;
- Fig. 6 is according to the enlarged view of the part circled at E shown in Fig. 5;
- FIG. 7 is a schematic diagram of a panel mold according to some embodiments of the present application.
- Figure 8 is a schematic cross-sectional view according to the direction F-F shown in Figure 7;
- Fig. 9 is an enlarged view of the circled portion at H shown in Fig. 8, in which the width A2 is the width direction of the panel side plate cavity;
- Figure 10 is a schematic cross-sectional view according to the G-G direction shown in Figure 7;
- Fig. 11 is an enlarged view according to the circled portion at M shown in Fig. 10;
- FIG. 12 is a schematic diagram of the flow of materials in the cavity of the panel side plate according to some embodiments of the present application.
- FIG. 13 is a schematic diagram of the flow of materials in the panel side plate cavity according to other embodiments of the present application.
- FIG. 14 is a schematic diagram of the flow of materials in the cavity of the panel side plate according to other embodiments of the present application.
- Fig. 15 is a schematic diagram of the flow of materials in the cavity of the panel side plate according to other embodiments of the present application.
- FIG. 16 is a schematic diagram of the flow of materials in the cavity in the related art.
- FIG. 17 is a schematic diagram of a dispenser handle according to some embodiments of the present application.
- Fig. 18 is a sectional view according to the V-V direction shown in Fig. 17, in the figure, the arrow width E2 is the width direction of the handle side plate;
- Fig. 19 is an enlarged view of the portion circled at W shown in Fig. 18;
- Figure 20 is a schematic view from another orientation of the handle of the dispenser according to some embodiments of the present application.
- 20a is a schematic diagram of another direction of the handle of the dispenser according to some embodiments of the present application, in the figure, the arrow length E1 is the length direction of the handle connecting plate, and the arrow width E1 is the width direction of the handle connecting plate;
- Fig. 20b is an enlarged view of the portion circled at W1 shown in Fig. 20a;
- 21 is a schematic diagram of a handle mold according to some embodiments of the present application.
- Figure 22 is a sectional view according to the X-X direction shown in Figure 21;
- Figure 23 is a sectional view according to the Y-Y direction shown in Figure 21;
- FIG. 24 is a schematic view from another orientation of a handle mold according to some embodiments of the present application.
- Fig. 25 is a sectional view according to the Z1-Z1 direction shown in Fig. 24;
- Figure 26 is a sectional view according to the Z-Z direction shown in Figure 24;
- FIG. 27 is a schematic diagram of a workbench according to some embodiments of the present application.
- FIG. 28 is a schematic view from another orientation of a workbench according to some embodiments of the present application.
- Fig. 29 is a sectional view according to the direction A1-A1 shown in Fig. 28;
- Figure 30 is an enlarged view of the portion circled according to A2 shown in Figure 29;
- FIG. 31 is an enlarged view of the part circled according to A3 shown in FIG. 28;
- Figure 32 is a schematic diagram of a workbench in yet another orientation according to some embodiments of the present application.
- Figure 33 is a sectional view according to the direction A4-A4 shown in Figure 32, in the figure, the arrow width D1 is the width direction of the table side plate, and the arrow thickness D1 is the thickness direction of the table side plate;
- Figure 34 is an enlarged view of the part circled according to A5 shown in Figure 33;
- Figure 35 is a schematic diagram of a workbench in yet another orientation according to some embodiments of the present application.
- Figure 36 is an enlarged view of the part circled according to A6 shown in Figure 35;
- Fig. 37 is an enlarged view of the circled portion according to A7 shown in Fig. 36, in the figure, the thickness of the arrow D2 is the thickness direction of the connection portion of the worktable;
- Figure 37a is a schematic diagram of other directions of the workbench according to the game embodiment of the present application.
- Fig. 37b is an enlarged view of the circled portion at A12 according to Fig. 37a;
- Figure 37c is an enlarged view of the part circled at A13 according to Figure 37a;
- Figure 37d is an enlarged view of the part circled at A14 according to Figure 37a;
- Figure 37e is an enlarged view of the part circled at A15 according to Figure 37a;
- Figure 37f is an enlarged view of the circled portion at A16 according to Figure 37a;
- Figure 37g is an enlarged view of the part circled at A17 shown in Figure 37a;
- Figure 37h is an enlarged view of the part circled at A18 according to Figure 37a;
- Figure 37i is a schematic cross-sectional view according to A11-A11 shown in Figure 37a;
- Figure 37j is an enlarged view of the part circled at A19 according to Figure 37i;
- Figure 37k is an enlarged view of the portion circled at A20 according to Figure 37i;
- Figure 39 is a sectional view according to the direction A8-A8 shown in Figure 38;
- Figure 40 is a sectional view according to the direction A9-A9 shown in Figure 38;
- Figure 41 is a sectional view according to the direction A10-A10 shown in Figure 38;
- FIG. 42 is an enlarged view of the portion circled at A11 shown in FIG. 37 .
- control panel 10 panel connecting plate 101; panel gate forming area 1011; one panel gate forming area 1011a; panel blocking hole 1012; one panel blocking hole 1012a; panel side plate 102; first side plate body 1021; Two-side plate body 1022; panel top plate 103; panel connecting rib 104; panel connecting rib body 1041; panel connecting part 1042; Cavity 112; first side plate body cavity 1121; panel top plate cavity 113; panel connecting rib cavity 114; panel connecting rib body cavity 1141;
- Dispenser handle 40 handle connecting plate 401; handle blocking hole 4012; handle side plate 402; first handle side plate body 4021; second handle side plate body 4022; Gate forming area 4021; handle plate 403; retaining part 4031; handle mold 4; handle mold core 41; handle connecting plate cavity 411; handle side plate cavity 412; first handle side plate body cavity 4121; handle variable thickness area 4123; handle plate cavity 413.
- workbench 50 workbench connecting plate 501; workbench blocking hole 5011; workbench side plate 502; workbench gate forming area 5021; 5032; ring plate gate forming area 50321; top plate 5033; workbench variable wall thickness area 5023; workbench equal wall thickness area 5024; workbench connecting rib 504; workbench through hole 50421; ; Workbench mold core 5; Workbench connecting plate cavity 511; Workbench side plate cavity 512; Workbench variable thickness area 5121; Cavity 5133; Cylinder 514.
- the appearance parts of household appliances such as front-loading washing machines, such as control panels, dispenser handles, workbenches, etc., have dual requirements of function and appearance.
- the manufacturing process of exterior parts is mostly injection molding + spraying process, and the exterior parts after spraying have a brilliant metal appearance.
- the spraying process has disadvantages such as large pollution, high cost, low qualification rate, and non-recyclability after scrapping, which seriously affects the environment and The health of production personnel does not conform to the concept of green manufacturing.
- spray-free thermoplastic engineering materials came into being.
- the use of spray-free injection molding can give the product a metal appearance effect, thereby eliminating the spraying process and reducing production costs. At the same time, it also avoids pollutants in the spraying process. emissions.
- the exterior parts are made of spray-free materials, or the exterior parts are made by injection molding + spraying process, for materials with poor fluidity, especially the spray-free materials containing metal particles, due to the existence of metal particles and other substances in the spray-free materials, in During the injection molding process, when the material encounters obstacles in the flow process, the metal particles will be unevenly distributed, so that when the product is injected, light scattering will occur under the irradiation of light, and the product will form a flow pattern visually, resulting in a flow pattern defect in the product. When the flow pattern appears on the appearance surface of the product, it not only leads to a low qualification rate of the product, but also cannot meet the needs of users.
- a spray-free material containing metal particles is used as an example for illustration, that is, the appearance part may be a spray-free part, and the spray-free part includes a resin matrix and metal particles distributed in the resin matrix.
- the metal particles are copper, aluminum or silver.
- the appearance part is an integral injection-molded part, so that the structure of the one-piece part can not only ensure the structure and performance stability of the appearance part, but also facilitate the molding and manufacture, and save redundant assembly parts and connection processes, ensuring that The reliability of the connection of the appearance parts, furthermore, the overall strength and stability of the integrally formed structure is higher, the assembly is more convenient, and the service life is longer.
- the appearance part according to the embodiment of the present application includes a non-appearance board and a first appearance board.
- the surface of the non-appearance board is a non-appearance surface
- the first appearance board has an appearance surface and a non-appearance surface.
- the surface of the non-appearance board is not exposed, and the surface of the appearance board is exposed.
- the first appearance board Connected to the peripheral wall of the non-exterior panel.
- the first appearance panel extends in the circumferential direction of the non-look panel.
- the non-appearance board is provided with a plurality of spaced-apart blocking holes, and the blocking holes penetrate the non-appearance board in the thickness direction of the non-appearance board.
- the appearance component includes a second appearance panel
- the second appearance panel has an appearance surface and a non-appearance surface
- both the first appearance panel and the second appearance panel are connected to the peripheral wall of the non-appearance panel
- the first appearance panel and the second appearance panels are arranged in the circumferential direction of the non-appearance panels.
- the mold according to the embodiment of the present application includes a mold core.
- the mold core has a cavity, and the cavity includes a non-appearance board cavity and a first appearance board cavity.
- the non-appearance plate cavity is provided with at least one column structure for forming the blocking hole, the column structure extends in the entire thickness direction of the non-appearance plate cavity, and the first appearance plate cavity is connected to the outer periphery of the non-appearance plate cavity
- the first appearance board cavity extends in the circumferential direction of the non-look board cavity.
- the cavity includes a second appearance board cavity, the first appearance board cavity and the second appearance board cavity are both communicated with the outer periphery of the non-appearance board cavity, and the first appearance board cavity and the second appearance board cavity are connected.
- the cavities are arranged in the circumferential direction of the non-appearance plate cavities.
- At least one gate forming area corresponding to the gate of the mold is provided on one side surface of the non-appearance plate in the thickness direction, at least one gate forming area is disposed adjacent to the first appearance plate, and at least one blocking hole is adjacent to The first appearance panel is disposed, and the blocking hole adjacent to the first appearance panel is spaced apart from the gate forming area adjacent to the first appearance panel along the circumference of the non-look panel.
- one side surface in the thickness direction of the non-appearance plate is provided with a plurality of gate forming regions corresponding to the gates of the mold, and a part of the plurality of gate forming regions is disposed adjacent to the first appearance plate, and a plurality of gate forming regions are provided.
- the remaining part of the gate forming area is arranged adjacent to the second appearance board, a part of the plurality of blocking holes is arranged adjacent to the first appearance board, and the remaining part of the plurality of barrier holes is arranged adjacent to the second appearance board, and the plurality of barrier holes are arranged adjacent to the second appearance board.
- a portion of the plurality of gate forming regions is spaced apart from a portion of the plurality of gate forming regions along the circumference of the non-appearance plate, and the remaining portion of the plurality of barrier holes is spaced from the remaining portion of the plurality of gate forming regions along the non-appearance board.
- the plates are spaced apart in the circumferential direction.
- the gate forming area of the appearance part is the area where the gate forming part is located.
- the appearance part blank can be reprocessed to cut off or partially cut off the gate forming part, of course, the gate forming part of the appearance part blank can also be left untreated, that is, the appearance part remains on the
- the gate forming part is not specifically limited, and can be set according to the actual needs of production.
- the mold core has at least one gate located in the cavity of the non-appearance plate, at least one gate is arranged adjacent to the cavity of the first appearance plate, and at least one column structure is adjacent to the cavity of the first appearance plate. It is provided that the column structure adjacent to the first appearance panel cavity and the gate adjacent to the first appearance panel cavity are spaced along the circumference of the non-look panel cavity.
- the mold core has a plurality of gates located on a side wall surface of the non-appearance board cavity in the thickness direction, a part of the plurality of gates is arranged adjacent to the first appearance board cavity, and the rest of the plurality of gates is adjacent to the first appearance board cavity.
- Two appearance plate cavities are arranged, a part of the plurality of column structures is disposed adjacent to the first appearance plate cavity, and a part of the plurality of column structures and a part of the plurality of gates are along the non-appearance plate shape
- the cavities are spaced circumferentially, the remainder of the plurality of column structures is disposed adjacent to the second appearance panel cavity, the remainder of the plurality of column structures and the remainder of the plurality of gates are along the circumference of the non-look panel cavity spaced apart.
- the gate of the remaining part of the mold is arranged adjacent to the cavity of the second appearance plate, so that a part of the material flowing out from the part of the gate of the mold is directed toward the non-contact surface.
- the direction of the center of the appearance board cavity flows to the non-appearance board cavity, and the rest of the material flows directly through the edge of the non-appearance board cavity to the first appearance board cavity, which is more conducive to the molding of the first appearance board and reduces the number of first appearance board.
- the excess material flows to the first appearance board cavity to prevent this part of the material from being in the first appearance board shape.
- the cavity intersects with the material originally located in the cavity of the first appearance board, so a column structure is provided at a position adjacent to the cavity of the first appearance board which is not the cavity of the appearance board, thereby further preventing the formation of flow on the first appearance board.
- the pattern is beneficial to improve the yield of the first appearance board, reduce the cost, and meet the needs of users.
- a part of the material can flow directly to the cavity of the first appearance board, thereby shortening the path of the material flowing from the gate to the cavity of the first appearance board, which is beneficial to ensure that the material flows from the non-appearance board.
- the cavity flows stably to the cavity of the first appearance plate, thereby reducing the flow pattern at the first appearance plate, at least to a certain extent, improving the yield of appearance parts products, and meeting the user's use requirements.
- a part of the material flowing from the gate of the rest of the mold flows toward the non-appearance plate cavity toward the center of the non-appearance plate cavity, and the rest of the material flows directly through the edge of the non-appearance plate cavity to the second Appearance plate cavity, so as to facilitate the preferential molding of the second appearance plate and reduce the flow pattern of the second appearance plate; and in order to prevent the material flowing in the direction close to the center of the non-appearance plate cavity from filling the non-appearance plate cavity.
- the material flows to the second appearance board cavity to prevent this part of the material from intersecting with the material originally located in the second appearance board cavity in the second appearance board cavity.
- a column structure is arranged at the position, so that flow lines can be prevented from being formed on the second appearance board, which is beneficial to improve the yield of the second appearance board, reduce the cost, and meet the use requirements of users.
- a part of the material can flow directly to the cavity of the second appearance board, thereby shortening the path of the material flowing from the gate to the cavity of the second appearance board, which is beneficial to ensure that the material flows from the non-appearance board.
- the cavity flows stably to the cavity of the second appearance plate, thereby reducing the flow pattern at the second appearance plate, at least to a certain extent, improving the yield of the appearance part product, and meeting the user's use requirements.
- a gate forming area suitable for corresponding to the gate of the mold is provided on the non-appearance surface of the first appearance plate, and at least one blocking hole is disposed adjacent to the first appearance plate.
- a gate forming area suitable for corresponding to the gate of the mold is not provided on the non-appearance board, and a gate forming area or a first gate forming area suitable for corresponding to the gate of the mold is provided on the non-appearance surface of the first appearance board
- the non-appearance surface of the appearance plate and the non-appearance surface of the second appearance plate are respectively provided with gate forming areas suitable for corresponding to the gates of the mold, and a part of the plurality of blocking holes is disposed adjacent to the first appearance plate and a plurality of At least one of the remaining portions of the blocking holes is disposed adjacent to the second appearance panel.
- the gate forming area of the appearance part is the area where the gate forming part is located.
- the appearance part blank can be reprocessed to cut off or partially cut off the gate forming part, of course, the gate forming part of the appearance part blank can also be left untreated, that is, the appearance part remains on the
- the gate forming part is not specifically limited, and can be set according to the actual needs of production.
- the mold core has at least one gate located in the cavity of the first appearance board, and at least one column structure is disposed adjacent to the cavity of the first appearance board.
- the mold core has a gate located in the cavity of the first appearance plate or the mold core has gates located in the cavity of the first appearance plate and the second appearance plate cavity, respectively, and the mold core does not have a gate located in the non-exterior plate cavity.
- a part of the plurality of column structures is disposed adjacent to the first appearance plate cavity and at least one of the remaining parts of the plurality of column structures is disposed adjacent to the second appearance plate cavity.
- the material flows through the first appearance plate cavity first when flowing out from the gate, and the first appearance plate cavity is preferentially formed, so that the first appearance can be reduced.
- the flow pattern of the board Moreover, after that, the material will flow to the cavity of the non-appearance board.
- the plurality of column structures arranged adjacent to the cavity of the first appearance board can prevent the material flowing to the cavity of the non-appearance board, which is conducive to the priority of more materials.
- Forming in the cavity of the first appearance board can also prevent the material located in the cavity of the non-appearance board from flowing back into the cavity of the first appearance board, so as to prevent the part of the material from being formed between the cavity of the non-appearance board and the cavity of the first appearance board.
- the materials meet, thereby preventing the formation of flow lines on the first appearance board, which is beneficial to improve the yield of the first appearance board, reduce the cost, and meet the needs of users.
- the plurality of column structures disposed adjacent to the cavity of the second appearance board can prevent the material flowing to the cavity of the non-appearance board, which is conducive to the molding of more materials in the cavity of the second appearance board. Prevent the material located in the non-appearance board cavity from flowing back into the second appearance board cavity to prevent this part of the material from intersecting with the material originally located in the second appearance board cavity in the second appearance board cavity, thereby preventing the second appearance board cavity.
- the flow pattern is formed on the surface, which is beneficial to improve the yield of the second appearance board, reduce the cost, and meet the usage requirements of users.
- the material is favorable for the material to be preferentially formed in the cavity of the first appearance plate, so that the problem of flow lines on the first appearance plate can be prevented at least to a certain extent, and the appearance is improved.
- the formation of flow lines on the first appearance plate can be prevented at least to a certain extent, which is beneficial to improve the yield of the appearance parts, reduce costs, and meet user requirements.
- the two ends of the first appearance panel along the circumferential direction of the non-appearance panel are connected to the two ends of the second appearance panel along the circumferential direction of the non-appearance panel in a one-to-one correspondence.
- it is advantageous to improve the structural strength of the appearance part.
- the plurality of blocking holes are arranged at intervals in the circumferential direction of the non-appearance panel. In this way, the formation of flow lines on the appearance plate can be prevented to a certain extent at least, which is beneficial to improve the yield of the appearance parts, reduce the cost, and meet the use requirements of users.
- the wall thickness of the non-exterior panel is smaller than the wall thickness of the end of the first exterior panel connected to the non-exterior panel. Therefore, more materials flow to the first appearance board, which is beneficial to ensure the molding of the first appearance board, ensure the stable flow of materials on the first appearance board, and further reduce the flow pattern on the first appearance board.
- the wall thickness of the non-exterior panel is smaller than the wall thickness of the end of the second exterior panel connected to the non-exterior panel. Therefore, more materials flow to the first appearance board, and it is beneficial to ensure the molding of the second appearance board, ensure the stable flow of materials on the second appearance board, and further reduce the flow pattern on the second appearance board.
- the minimum distance between the blocking hole adjacent to the first appearance panel and the first appearance panel is less than or equal to 20 mm.
- the minimum distance between the column structure adjacent to the cavity of the first appearance board and the cavity of the first appearance board is less than or equal to 20 mm.
- the minimum distance between the blocking hole adjacent to the second appearance panel and the second appearance panel is less than or equal to 20 mm.
- the minimum distance between the column structure adjacent to the cavity of the second appearance board and the cavity of the second appearance board is less than or equal to 20 mm.
- the minimum distance between the gate forming area adjacent to the first appearance panel and the first appearance panel is less than or equal to 20 mm.
- the minimum distance between the gate adjacent to the cavity of the first appearance plate and the cavity of the first appearance plate is less than or equal to 20 mm.
- the minimum distance between the gate forming area adjacent to the second appearance panel and the second appearance panel is less than or equal to 20mm.
- the minimum distance between the gate adjacent to the cavity of the second appearance plate and the cavity of the second appearance plate is less than or equal to 20 mm.
- a gate forming area is provided on one side surface of the non-appearance board in the thickness direction.
- the first appearance panel extends along the circumferential direction of the non-appearance panel, and one end of the first appearance panel in the width direction (that is, the thickness direction of the non-appearance panel) is connected to the outer peripheral wall of the non-appearance panel.
- One surface is the appearance surface, and the other end in the width direction of the first appearance plate has the smallest wall thickness.
- the hot material melt in the process of material flow, after the hot material melt enters the cavity through the gate, it contacts the inner wall of the cooler cavity during the flow process, and the material freezes rapidly on the inner wall of the cavity, forming a A thin solidified layer.
- the arrangement of the metal particles in the solidified layer determines the appearance of the spray-free product, and the stable flow can form a consistent orientation of the metal particles and obtain a better appearance.
- the wall thickness at the other end of the width direction of the first appearance board cavity is the smallest, that is, along the width direction of the first appearance board cavity, the first appearance board cavity adjacent to the non-appearance board cavity and
- the thickness of the part directly connected to the other end in the width direction of the first design board cavity (called the large thickness part) must be greater than the thickness of the other end (called the small thickness part) in the width direction of the first design board cavity , so that in the circumferential direction of the non-appearance plate cavity, when the material flows along the first appearance plate cavity, since the thickness of the large thickness part is greater than the thickness of the small thickness part, the material flows more easily at the large thickness part, and the flow rate is faster.
- the material has a forward convex trend at the large thickness part, and there is an obvious frontal flow at the large thickness.
- the actual flow direction of the material at each point on the frontal surface is along the outward direction perpendicular to the tangent of the frontal surface, so the The flow direction of each point is divergent and will not intersect, so that curling and turning will not occur, which is beneficial to avoid curling and turning of the material at the large thickness part and the material at the small thickness part at the front edge to a certain extent.
- the first type in the direction from one end of the width direction of the first design panel to the other end of the width direction of the first design panel, the wall thickness of the first design panel gradually decreases.
- the thickness of the first design plate cavity gradually decreases, In this way, in the circumferential direction of the non-appearance board cavity, when the material flows along the first appearance board cavity, based on the thickness change of the first appearance board cavity, the material flows more easily at the position with a larger thickness, and the flow resistance Smaller, so that the front surface of the material flow will show a slope as shown in Figure 11.
- the actual flow direction of the material at each point on the front surface is along the outward direction perpendicular to the tangent of the front surface, so the front
- the flow direction of each point on the surface is divergent and will not converge, so that the materials at the front will not be curled and turned over each other, and the flow of the materials will be more stable, which can further reduce the flow of the first appearance board. It can further prevent flow lines from appearing on the appearance surface of the first appearance board, further improve the qualification rate of appearance parts, reduce costs, and meet the needs of users.
- the second type in the direction from one end of the width direction of the first appearance panel to the other end of the width direction of the first appearance panel, the wall thickness of the first appearance panel first remains unchanged, and then gradually decreases.
- the thickness of the first design plate cavity in the direction from one end of the width direction of the first design plate cavity to the other end of the width direction of the first design plate cavity, the thickness of the first design plate cavity first remains unchanged , and then gradually decrease, so that in the circumferential direction of the non-appearance board cavity, when the material flows along the first appearance board cavity, based on the thickness change of the first appearance board cavity, the material is thicker at the position where the thickness is larger.
- the front surface of the material flow will present a surface that is roughly parallel to the width direction of the first appearance board cavity at the same thickness as shown in Figure 14, and the thickness gradually decreases.
- the small position there will be a surface inclined towards the upstream of the material flow.
- the actual flow direction of the material at each point on the leading surface is along the outward direction perpendicular to the tangent of the leading surface, so the flow direction of each point on the leading surface is divergent. , and will not intersect, so that the materials at the leading edge will not be curled and turned over each other, and the flow of the materials will be more stable.
- the appearance surface of the first appearance board further improves the qualification rate of the appearance parts, reduces the cost, and meets the usage requirements of users.
- the wall thickness of the first design panel first gradually increases and then gradually decreases.
- the thickness of the first design plate cavity first gradually increases , and then gradually decrease, so that in the circumferential direction of the non-appearance board cavity, when the material flows along the first appearance board cavity, based on the thickness change of the first appearance board cavity, the material is thicker at the position where the thickness is larger.
- the flow pattern of the appearance board further prevents the flow pattern from appearing on the appearance surface of the first appearance board, further improves the qualification rate of the appearance parts, reduces the cost, and meets the user's use requirements.
- the wall thickness of the first appearance panel first gradually increases, then remains unchanged, and then gradually decreases Small.
- the thickness of the first design plate cavity in the direction from one end in the width direction of the first design plate cavity to the other end in the width direction of the first design plate cavity, gradually increases , and then remain unchanged, and then gradually decrease, so that in the circumferential direction of the non-appearance board cavity, when the material flows along the first appearance board cavity, based on the thickness change of the first appearance board cavity, the thickness of the material is higher than that of the first appearance board cavity.
- the larger position is easier to flow, and the flow resistance is smaller, so that the front surface of the material flow will show a forward convex shape as shown in Figure 15.
- the actual flow direction of the material at each point on the front surface is perpendicular to the front.
- the direction of the surface tangent is outward, so the flow direction of each point on the front surface is divergent and will not intersect, and the materials at the front will not curl and turn over each other, and the flow of the material is more stable.
- the flow pattern of the first appearance board is reduced, the flow pattern is further prevented from appearing on the appearance surface of the first appearance board, the qualification rate of the appearance parts is further improved, the cost is reduced, and the user's use requirements are met.
- the above-mentioned embodiment in the present application is more conducive to reducing the flow pattern of the panel side plate 102 .
- the value range of the maximum wall thickness of the first appearance panel is 2.5mm ⁇ 3.5mm, that is, the value range of the maximum thickness of the cavity of the first appearance panel is 2.5mm ⁇ 3.5mm. Therefore, it is beneficial to ensure the fluidity of the material in the cavity of the first appearance board, ensure that the material fills the entire cavity of the first appearance board, at least reduce the flow pattern of the first appearance board to a certain extent, improve the yield of the product, and The structural strength of the first appearance board can also be guaranteed, and at the same time, the problems of large product volume and material waste caused by setting the thickness of the first appearance board too thick can be prevented.
- the maximum wall thickness of the first appearance panel can be 2.6mm, 2.7mm, 2.8mm, 2.9mm, 3.0mm, .mm, 3.1mm, 3.2mm or 3.3mm.
- the minimum wall thickness of the first appearance panel ranges from 1.5 mm to 2.5 mm, that is, the minimum thickness of the cavity of the first appearance panel ranges from 1.5 mm to 2.5 mm. Therefore, it is beneficial to ensure the fluidity of the material in the second appearance board, ensure that the material fills the entire second appearance board, at least reduce the flow pattern of the second appearance board to a certain extent, improve the yield of the product, and also ensure the first appearance of the second appearance board. 2. The structural strength of the appearance board.
- the minimum wall thickness of the first appearance panel is 1.6mm, 1.7mm, 1.8mm, 1.9mm, 2.0mm, .mm, 2.1mm, 2.1mm, or 2.3mm.
- the wall thickness of the end of the non-appearance panel connected to the first appearance panel is not greater than the wall thickness of the end of the first appearance panel in the width direction.
- the thickness of one end of the non-appearance panel cavity that communicates with the first design panel mold cavity is not greater than the thickness of the one end in the width direction of the first design panel mold cavity. Therefore, when the material flows out from the gate of the mold adjacent to the cavity of the first appearance plate, more materials can flow directly to the cavity of the first appearance plate, which further ensures the stability of the material in the first appearance plate. flow, thereby reducing the flow pattern at the first appearance panel.
- the wall thickness of one end of the non-exterior panel connected to the first exterior panel is smaller than the wall thickness of the one end of the first exterior panel in the width direction. Therefore, when the material flows out from the gate of the mold adjacent to the cavity of the first appearance plate, more materials can flow directly to the cavity of the first appearance plate, which further ensures the stability of the material in the first appearance plate. flow, thereby reducing the flow pattern at the first appearance panel.
- the wall thickness of the end of the non-exterior panel connected to the first exterior panel is smaller than the minimum wall thickness of the first exterior panel. Therefore, when the material flows out from the gate of the mold adjacent to the cavity of the first appearance plate, more materials can flow directly to the cavity of the first appearance plate, which further ensures the stability of the material in the first appearance plate. flow, thereby reducing the flow pattern at the first appearance panel.
- the wall thickness of the non-exterior panel is smaller than the wall thickness of the end of the first exterior panel connected to the non-exterior panel.
- the thickness of the cavity of the non-appearance plate is smaller than the thickness of the end of the cavity of the first design plate that communicates with the cavity of the non-appearance plate. Therefore, when the material flows out from the gate of the mold adjacent to the cavity of the first appearance plate, more materials can flow directly to the cavity of the first appearance plate, which further ensures the stability of the material in the first appearance plate. flow, thereby reducing the flow pattern at the first appearance panel.
- the wall thickness of the non-exterior panel is less than the wall thickness of the first exterior panel. That is, the wall thickness of the non-appearance plate is smaller than the minimum wall thickness of the first appearance plate, corresponding to the thickness of the cavity of the non-appearance plate in the mold is smaller than the minimum thickness of the first appearance plate cavity. Therefore, when the material flows out from the gate of the mold adjacent to the cavity of the first appearance plate, more materials can flow directly to the cavity of the first appearance plate, which further ensures the stability of the material in the first appearance plate. flow, thereby reducing the flow pattern at the first appearance panel.
- the wall thickness of the non-exterior panel is less than the wall thickness of the end of the second exterior panel connected to the non-exterior panel.
- the thickness of the non-appearance board cavity is smaller than the thickness of the end of the second design board cavity that communicates with the non-appearance board cavity. Therefore, when the material flows out from the gate of the mold adjacent to the cavity of the second appearance plate, more materials can flow directly to the cavity of the second appearance plate, which further ensures the stability of the material in the second appearance plate. flow, thereby reducing the flow pattern at the second appearance panel.
- the wall thickness of the non-exterior panel is less than the wall thickness of the second exterior panel. That is, the wall thickness of the non-exterior panel is less than the minimum wall thickness of the second exterior panel. Therefore, when the material flows out from the gate of the mold adjacent to the cavity of the second appearance plate, more materials can flow directly to the cavity of the second appearance plate, which further ensures the stability of the material in the second appearance plate. flow, thereby reducing the flow pattern at the second appearance panel.
- the household appliance according to the embodiment of the present application includes the above-mentioned appearance component.
- the formation of flow lines on the appearance plate can be prevented to a certain extent at least, which is beneficial to improve the yield of the appearance parts, reduce the cost, and meet the usage requirements of users.
- the control panel 10 of a laundry processing device such as a front-loading washing machine, is used to control the core components of the washing machine to implement programs such as washing, dehydration, and drying, and has dual requirements of function and appearance.
- the manufacturing process of the control panel 10 is mostly injection molding + spraying process, the control panel 10 after spraying has a brilliant metal appearance effect, but the spraying process has disadvantages such as large pollution, high cost, low qualification rate, and non-recyclability after scrapping, which seriously affects The environment and the health of production personnel do not conform to the concept of green manufacturing.
- spray-free thermoplastic engineering materials came into being.
- the use of spray-free injection molding can give the product a metal appearance effect, thereby eliminating the spraying process and reducing the production cost. At the same time, it also avoids the pollutants in the spraying process. emissions.
- control panel 10 is made of a spray-free material, or the control panel 10 is made by an injection molding+spraying process, for materials with poor fluidity, especially the spray-free materials containing metal particles, due to the presence of metal particles and other substances in the spray-free materials .
- injection molding process when the material encounters obstacles in the flow process, the metal particles will be unevenly distributed, so that when the product is injected, light scattering will occur under the irradiation of light, and the product will visually form flow lines, resulting in flow lines on the product. Defects, when the flow pattern appears on the appearance of the product, not only leads to a low pass rate of the product, but also cannot meet the needs of users.
- the control panel 10 may be a spray-free part, and the spray-free part includes a resin matrix and metal particles distributed in the resin matrix.
- the metal particles are copper, aluminum or silver.
- control panel 10 of the clothes treating apparatus, the clothes treating apparatus, and the panel mold 1 for molding the control panel 10 will be described below with reference to the accompanying drawings. Therefore, the control panel 10 is an integral injection-molded part, so that the one-piece structure can not only ensure the stability of the structure and performance of the control panel 10, but also facilitate the molding and manufacture, and save redundant assembly parts and connection processes. , to ensure the reliability of the connection of the control panel 10 , and furthermore, the overall strength and stability of the integrated structure are higher, the assembly is more convenient, and the service life is longer.
- the laundry treatment device is a washing machine, a clothes dryer or an all-in-one washer and dryer.
- the control panel 10 of the clothes treating apparatus includes: a panel connecting board 101 and a panel side board 102 .
- the surface of the panel connecting plate 101 is a non-appearance surface, that is, when the control panel 10 is used in the clothes treating apparatus, the surface of the panel connecting plate 101 is not exposed.
- the panel side plate 102 extends along the circumferential direction of the panel connecting plate 101 , one end in the width direction of the panel side plate 102 is connected to the outer peripheral wall of the panel connecting plate 101 , and the side of the panel side plate 102 in the thickness direction away from the panel connecting plate 101
- the surface is the appearance surface.
- one end in the width direction of the panel side plate 102 is one end connected to the panel connecting plate 101
- the other end in the width direction of the panel side plate 102 is one end away from the panel connecting plate 101 .
- At least one panel gate forming area 1011 is provided on one side surface of the panel connecting plate 101 in the thickness direction, and the panel gate forming area 1011 is suitable for Corresponding to the panel gate 1111 of the panel mold 1 , at least one panel gate forming area 1011 is disposed adjacent to the panel side plate 102 . At least one panel gate forming area 1011 is disposed adjacent to the panel side plate 102, and the other end in the width direction of the panel side plate 102 (ie the end away from the panel connecting plate 101) has the smallest wall thickness.
- the flow pattern of the panel side plate 102 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the panel side plate 102 at least to a certain extent, the pass rate of the control panel 10 can be improved at least to a certain extent, and the reduction of cost to meet the needs of users.
- At least one panel gate forming area 1011 is provided at one end of the side surface of the panel side panel 102 opposite to its external appearance surface adjacent to the panel connecting panel 101 , and the panel gate forming area 1011 is suitable for the panel mold 1 Corresponding to the panel gate 1111, the wall thickness of the other end in the width direction of the panel side plate 102 (ie the end away from the panel connecting plate 101) is the smallest. In this way, the flow pattern of the panel side plate 102 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the panel side plate 102 at least to a certain extent, the pass rate of the control panel 10 can be improved at least to a certain extent, and the reduction of cost to meet the needs of users.
- the panel gate forming part is formed on the upper part of the control panel 10 , and the panel gate forming area 1011 of the control panel 10 is the area where the panel gate forming part is located.
- the control panel blank can be reprocessed to cut off or partially cut off the panel gate forming part, of course, the panel gate forming part of the control panel blank can also be left untreated, that is, the control panel
- the panel gate forming part is reserved on 10, which is not specifically limited, and can be set according to the actual needs of production.
- the panel mold 1 according to the embodiment of the present application is described below, and combined with the structure of the panel mold 1 , the reason for the reduction of the flow pattern on the appearance surface of the panel side plate 102 is discussed in principle. illustrate.
- a panel mold 1 for forming a control panel 10 of a clothes treating apparatus includes: a panel mold core 11 .
- the panel mold core 11 has a panel cavity.
- the panel cavity includes a panel connecting plate cavity 111 and a panel side plate cavity 112 , wherein the panel connecting plate cavity 111 is used to form the above-mentioned panel connecting plate 101 , and the panel side plate cavity 112 is used to form the above-mentioned panel side plate 102 .
- the panel side plate cavity 112 extends along the circumferential direction of the panel connecting plate cavity 111. One end of the panel side plate cavity 112 in the width direction communicates with the outer circumference of the panel connecting plate cavity 111.
- the width direction of the panel side plate cavity 112 The thickness of the other end is the smallest, and the side wall surface of the panel side plate cavity 112 away from the panel connecting plate cavity 111 in the thickness direction is used to form the appearance surface of the panel side plate 102 .
- one end in the width direction of the panel side plate cavity 112 is the end that communicates with the panel connecting plate cavity 111 , and the other end in the width direction of the panel side plate cavity 112 is away from the panel connecting plate cavity.
- the end of the outer circumference of 111 The end of the outer circumference of 111.
- the panel mold core 11 has at least one panel gate 1111 located on a side wall of the panel connecting plate cavity 111 in the thickness direction, and the at least one panel gate 1111 is adjacent to the panel side plate The cavity 112 is provided.
- the panel mold core 11 has another side wall surface located in the thickness direction of the panel side panel cavity 112 (ie, a side wall surface opposite to the appearance surface for forming the panel side panel 102 ) and adjacent to the panel connecting plate At least one panel gate 1111 of the cavity 111 .
- the hot material melt in the process of material flow, after the hot material melt enters the panel cavity through the panel gate 1111, it contacts the inner wall of the cooler panel cavity during the flow process, and the material will flow in the panel cavity.
- the inner wall freezes rapidly, forming a thinner solidified layer.
- the arrangement of the metal particles in the solidified layer determines the appearance of the spray-free product, and the stable flow can form a consistent orientation of the metal particles and obtain a better appearance.
- At least one panel gate 1111 of the panel mold 1 is located at one side wall surface in the thickness direction of the panel connecting plate cavity 111 , and at least one of the panel gates 1111 of the panel mold 1 is adjacent to the panel side plate cavity 112, so that when the material flows out from the panel gate 1111 of the panel mold 1, a part of the material can flow directly to the panel side plate cavity 112, so that the path for the material to flow from the panel gate 1111 to the panel side plate cavity 112 can be shortened, It is beneficial to ensure that the material flows stably from the panel connecting plate cavity 111 to the panel side plate cavity 112, thereby reducing the flow pattern at the panel side plate 102, at least to a certain extent, improving the yield of the control panel 10 product, satisfying users usage requirements.
- the panel side panel cavity 112 is adjacent to the panel connecting panel cavity 111 and is connected to the panel side.
- the thickness of the part directly connected to the other end in the width direction of the plate cavity 112 (called the large thickness part) must be greater than the thickness of the other end (called the small thickness part) in the width direction of the panel cavity 112 on the panel side.
- the large thickness part the thickness of the part directly connected to the other end in the width direction of the plate cavity 112
- the small thickness part in the width direction of the panel cavity 112 on the panel side.
- the actual flow direction of the material at each point on the frontier surface is along the outward direction perpendicular to the tangent of the frontier surface.
- the point flow direction is divergent and will not intersect, so that curling and turning will not occur, which is beneficial to avoid curling and turning of the material at the large thickness part and the material at the small thickness part at the front edge to a certain extent, and further
- the stability of the material flow is ensured, thereby reducing the flow pattern at the positions corresponding to the large thickness part and the small thickness part of the panel side plate 102, and at least to a certain extent, the yield rate of the control panel 10 is improved to meet the needs of users. need.
- the first type the wall thickness of the panel side panel 102 gradually decreases in the direction from one end of the panel side panel 102 in the width direction to the other end in the width direction of the panel side panel 102 .
- the thickness of the panel side panel cavity 112 gradually decreases in the direction from one end of the panel side panel cavity 112 in the width direction to the other end in the width direction of the panel side panel cavity 112
- the flow resistance is smaller, so that the front surface of the material flow will show a slope as shown in Figure 12.
- the actual flow direction of the material at each point on the front surface is along the outward direction perpendicular to the tangent to the front surface. , so the flow direction of each point on the front surface is divergent and will not intersect, so that the materials at the front will not curl and turn over each other, and the flow of materials is more stable, so that the panel side panels can be further reduced.
- the flow pattern 102 further prevents the flow pattern from appearing on the appearance surface of the panel side plate 102 , further improves the qualification rate of the control panel 10 , reduces the cost, and meets the user's usage requirements.
- the second type in the direction from one end of the width direction of the panel side panel 102 to the other end of the panel side panel 102 in the width direction, the wall thickness of the panel side panel 102 first remains unchanged and then gradually decreases. Specifically, in the panel mold 1, the thickness of the panel side panel cavity 112 is maintained in the direction from one end in the width direction of the panel side panel cavity 112 to the other end in the width direction of the panel side panel cavity 112.
- the actual flow direction of the material at each point on the front surface is along the outward direction perpendicular to the tangent of the front surface, so the flow direction of each point on the front surface It is divergent and will not converge, so that the materials at the leading edge will not be curled and turned over each other, and the flow of the materials will be more stable.
- the pattern appears on the appearance surface of the panel side plate 102, which further improves the qualification rate of the control panel 10, reduces the cost, and meets the user's usage requirements.
- the wall thickness of the panel side plate 102 first increases gradually and then decreases gradually in the direction from one end of the panel side plate 102 in the width direction to the other end in the width direction of the panel side plate 102 .
- the thickness of the panel side panel cavity 112 gradually gradually increases in the direction from one end in the width direction of the panel side panel cavity 112 to the other end in the width direction of the panel side panel cavity 112. increase and then gradually decrease, so that in the circumferential direction of the panel connecting plate cavity 111, when the material flows along the panel side plate cavity 112, based on the thickness change of the panel side plate cavity 112, the material will be in the larger thickness.
- the actual flow direction of the material at each point on the front surface is along the vertical direction of the front surface.
- the direction of the tangent line is outward, so the flow direction of each point on the front surface is divergent and will not intersect, and the materials at the front will not curl and turn over each other, and the flow of the material is more stable, so that it can be further reduced.
- the flow pattern of the small panel side plate 102 further prevents the flow pattern from appearing on the appearance surface of the panel side plate 102 , further improves the qualification rate of the control panel 10 , reduces the cost, and meets the user's usage requirements.
- the wall thickness of the panel side panel 102 first increases gradually, then remains unchanged, and then gradually decreases Small.
- the thickness of the panel side panel cavity 112 gradually gradually increases in the direction from one end in the width direction of the panel side panel cavity 112 to the other end in the width direction of the panel side panel cavity 112.
- the flow pattern of the panel side plate 102 can be further reduced, the flow pattern can be further prevented from appearing on the appearance surface of the panel side plate 102, the qualification rate of the control panel 10 can be further improved, the cost can be reduced, and the user's usage needs can be met.
- the above-mentioned embodiment in the present application is more conducive to reducing the flow pattern of the panel side plate 102 .
- ⁇ rep is the viscosity of the material.
- the fluidity s is proportional to the cube of the thickness h. For example, a 50% reduction in the thickness will reduce the fluidity to one-eighth, which is equivalent to an eightfold increase in the flow resistance. Therefore, the larger the thickness of the panel cavity, the smaller the flow resistance, the better the fluidity, and the faster the flow rate.
- the thickness of the other end in the width direction of the panel side panel cavity 112 is minimized.
- the flow pattern of the panel side plate 102 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the panel side plate 102 at least to a certain extent, the qualification rate of the control panel 10 can be improved at least to a certain extent, and the cost can be reduced. , to meet the needs of users.
- the wall thickness of the other end in the width direction of the panel side plate 102 is minimized.
- the flow pattern of the panel side plate 102 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the panel side plate 102 at least to a certain extent, the qualification rate of the control panel 10 can be improved at least to a certain extent, and the cost can be reduced. , to meet the needs of users.
- the maximum wall thickness of the panel side plate 102 ranges from 2.5 to 3.5 mm, that is, the maximum thickness of the panel side plate cavity 112 ranges from 2.5 to 3.5 mm. Therefore, it is beneficial to ensure the fluidity of the material in the panel side plate cavity 112, ensure that the material fills the entire panel side plate cavity 112, at least reduce the flow pattern of the panel side plate 102 to a certain extent, improve the yield of the product, and The structural strength of the panel side plate 102 can also be ensured, and at the same time, the problem of large product volume and material waste caused by setting the thickness of the panel side plate 102 too thick can be prevented.
- the maximum wall thickness of the panel side plate 102 is 2.6 mm, 2.7 mm, 2.8 mm, 2.9 mm, 3.0 mm, 3.1 mm, 3.2 mm, 3.3 mm or 3.4 mm.
- the minimum wall thickness of the panel side plate 102 ranges from 1.5 to 2.5 mm, that is, the minimum thickness of the panel side plate cavity 112 ranges from 1.5 to 2.5 mm. Therefore, it is beneficial to ensure the fluidity of the material on the panel side plate 102, ensure that the material fills the entire panel side plate 102, at least reduce the flow pattern of the panel side plate 102 to a certain extent, improve the yield of the product, and also ensure that the panel Structural strength of side panel 102 .
- the minimum wall thickness of the panel side plate 102 can be 1.6 mm, 1.7 mm, 1.8 mm, 1.9 mm, 2.0 mm, 2.1 mm, 2.2 mm, 2.3 mm, or 2.4 mm.
- the panel side panel 102 is divided into four sections along the width direction of the panel side panel 102 to be divided into four sections, from one end of the width direction of the panel side panel 102 to the In the direction of the other end of the width direction of the panel side plate 102, the four stages are sequentially a, b, c, and d.
- the value range of the wall thickness of a is 2.8-3.5 mm
- the value range of the wall thickness of b is 2.5-3.0 mm
- the value range of the wall thickness of c is 2.5-2.8mm
- the value range of the wall thickness of d is 1.5-2.5mm.
- the value range of the wall thickness of a is 2.5-2.8 mm
- the value range of the wall thickness of b is 2.8-3.5 mm
- the value range of the wall thickness of c is 2.5-2.8mm
- the value range of the wall thickness of d is 1.5-2.5mm.
- the value range of the wall thickness of a is 2.5 ⁇ 3.5mm
- the value range of the wall thickness of d is 1.5 ⁇ 2.5mm.
- the wall thickness of a > the wall thickness of b the wall thickness of c > the wall thickness of d
- the value range of the wall thickness of a is 2.5-3.5 mm
- the value range of the wall thickness of d is 1.5- 2.5mm.
- the wall thickness of one end of the panel connecting plate 101 connected to the panel side plate 102 is not greater than the wall thickness of the one end of the panel side plate 102 in the width direction.
- the thickness of one end of the panel connecting plate cavity 111 communicating with the panel side plate cavity 112 is not greater than the thickness of the one end of the panel side plate cavity 112 in the width direction. Therefore, when the material flows out from the panel gate 1111 of the panel mold 1 adjacent to the panel side panel cavity 112, it is beneficial for more materials to flow directly to the panel side panel cavity 112, further ensuring that the material is on the panel side Steady flow of the plate 102, thereby reducing flow patterns at the panel side plates 102.
- the wall thickness of one end of the panel connecting plate 101 connected to the panel side plate 102 is smaller than the wall thickness of the one end of the panel side plate 102 in the width direction.
- the thickness of one end of the panel connecting plate cavity 111 communicating with the panel side plate cavity 112 is smaller than the thickness of the one end of the panel side plate cavity 112 in the width direction. Therefore, when the material flows out from the panel gate 1111 of the panel mold 1 adjacent to the panel side panel cavity 112, it is beneficial for more materials to flow directly to the panel side panel cavity 112, further ensuring that the material is on the panel side Steady flow of the plate 102, thereby reducing flow patterns at the panel side plates 102.
- the wall thickness of the panel connecting plate 101 is smaller than the wall thickness of the panel side plate 102 . That is, the wall thickness of the panel connecting plate 101 is smaller than the minimum wall thickness of the panel side plate 102 .
- the thickness of the panel connecting plate cavity 111 is smaller than the minimum thickness of the panel side plate cavity 112 . Therefore, when the material flows out from the panel gate 1111 of the panel mold 1 adjacent to the panel side panel cavity 112, it is beneficial for more materials to flow directly to the panel side panel cavity 112, further ensuring that the material is on the panel side Steady flow of the plate 102, thereby reducing flow patterns at the panel side plates 102.
- the panel connecting plate 101 is a connecting plate of equal wall thickness. Thereby, the structure of the panel mold 1 can be simplified.
- the minimum distance between the panel gate forming area 1011 adjacent to the panel side plate 102 and the panel side plate 102 is less than or equal to 20 mm
- the panel mold core has at least one panel gate 1111 located on one side wall surface of the panel connecting plate cavity 111 in the thickness direction, adjacent to the panel gate 1111 of the panel side plate cavity 112 and the panel side plate
- the minimum distance of the cavity 112 is less than or equal to 20 mm.
- the distance is 18mm, 16mm, 12mm, 10mm, 8mm, 5mm or 0mm. Therefore, more materials can flow directly to the panel side plate cavity 112 , further ensuring the stable flow of materials in the panel side plate 102 , thereby reducing the flow pattern at the panel side plate 102 .
- the minimum distance between the panel gate forming area 1011 provided on the panel side plate 102 and the panel connecting plate 101 is less than or equal to 10 mm.
- the other side wall surface in the thickness direction of the side plate cavity 112 is adjacent to at least one panel gate 1111 of the panel connection plate cavity 111 , and the minimum distance between the panel gate 1111 and the panel connection plate cavity 111 is less than or equal to 10mm. For example 5mm, 2mm or 0mm. Therefore, more materials can flow directly to the panel side plate cavity 112 , further ensuring the stable flow of materials in the panel side plate 102 , thereby reducing the flow pattern at the panel side plate 102 .
- the outer peripheral wall of the panel connecting plate 101 includes a first side wall surface and a second side wall surface arranged in the circumferential direction of the panel connecting plate 101 .
- the panel side plate 102 includes a first side plate body 1021 and a second side plate body 1022, and the first side plate body 1021 and the second side plate body 1022 There are included angles, the first side plate body 1021 is connected with the first side wall surface, the second side plate body 1022 is connected with the second side wall surface, and one panel gate forming area 1011a is adjacent to the first side plate body 1021 and the second side plate (For example, the minimum distance between the panel gate molding area 1011 and the first side plate body 1021 is set at the connection place of the first side plate body 1021 and the second side plate body 1022 is less than or equal to 20 mm, for example, 0 , the minimum distance between the panel gate forming area 1111 and the second side plate body 1022 is less than or equal to 20mm, for example, 0).
- the panel side plate cavity 112 includes a first side plate body cavity 1121 and a second side plate that are arranged and communicated along the circumferential direction of the panel connecting plate cavity 111 .
- the first side plate body cavity 1121 is used to form the first side plate body 1021
- the second side plate body cavity is used to form the second side plate body 1022
- the first side plate body cavity 1121 and the second side plate body cavity 1121 With an included angle, the first side plate body cavity 1121 and the second side plate body cavity are both communicated with the panel connecting plate cavity 111, and one of the panel gates 1111 is adjacent to the first side plate body cavity 1121 and the second side plate body cavity 1121.
- connection is set, so that during injection molding, the material flowing out from the panel gate 1111 can flow to the panel connecting plate cavity 111, the first side plate body cavity 1121 and the second side plate body cavity respectively, which can avoid the panel connecting plate.
- the material in the cavity 111, the material in the cavity 1121 of the first side plate body and the material in the cavity 1121 of the second side plate body meet at the corner to generate flow lines, which is beneficial for the materials to meet more in the cavity 111 of the panel connecting plate, thereby It is advantageous to further avoid the generation of flow lines at the side plate 102 of the panel.
- a plurality of panel gate forming areas 1011 are provided at positions adjacent to the first side plate body 1021 of the panel connecting plate 101 , and the plurality of panel gate forming areas 1011 are located on the first side plate body 1021 are spaced apart in the length direction.
- the panel gates 1111 can be opened in sequence according to the set order.
- the corner panel gate 1111 is then opened in sequence along the length direction of the first side plate body 1021 and away from the corner panel gate 1111, which is beneficial to ensure the front flow of the material at the position where the wall thickness of the panel side panel 102 is large. The speed keeps leading and the melt fronts do not merge with each other.
- the control panel 10 includes a panel top plate 103 , which is connected to the outer peripheral wall of the panel connecting plate 101 , and in the circumferential direction of the panel connecting plate 101 , the panel top plate 103 and the panel side plate 102 are arranged in sequence.
- the panel cavity includes a panel top plate cavity 113
- the panel top plate cavity 113 is used to form the panel top plate 103
- the panel top plate cavity 113 communicates with the outer periphery of the panel connecting plate cavity 111.
- the panel top plate cavities 113 and the panel side plate cavities 112 are arranged in sequence. Thereby, the structure is simple.
- At least one panel gate forming area 1011 is provided at a position adjacent to the panel top panel 103 of the panel connecting plate 101 (for example, the minimum distance between the panel gate forming area 1011 and the panel top panel 103 is not greater than 20mm, optionally the minimum distance is 10mm or 0), when a plurality of panel gate forming areas 1011 are provided at positions adjacent to the panel top plate 103 of the panel connecting plate 101, the plurality of panel gate forming areas 1011 are located on the panel top plate. 103 are spaced apart in the longitudinal direction. Therefore, it is convenient for more materials to enter the cavity 113 of the panel top plate, and the flow pattern of the panel top plate 103 is reduced.
- one side surface of the panel top plate 103 in the thickness direction is the appearance surface
- the panel connecting plate 101 is provided with a plurality of spaced apart panel blocking holes 1012 .
- the panel blocking holes 1012 Passing through the panel connecting plate 101 in the thickness direction of the panel connecting plate 101, a part of the plurality of panel gate forming areas 1011 is disposed adjacent to the panel side plate 102, and the remaining parts of the plurality of panel gate forming areas 1011 are disposed adjacent to the panel top plate 103, A part of the plurality of panel blocking holes 1012 is disposed adjacent to the panel side plate 102 (for example, the minimum distance between the panel blocking hole 1012 and the panel side plate 102 is not greater than 20mm), and the rest of the plurality of panel blocking holes 1012 is adjacent to the panel top plate 103 Provided (for example, the minimum distance between the panel blocking holes 1012 and the panel top plate 103 is not greater than 20mm), a part of the plurality of panel blocking holes 1012
- a plurality of spaced apart panel column structures are arranged in the panel connecting plate cavity 111, the panel column structures are used to form the panel blocking holes 1012, and the panel column structures are in the panel connecting plate type.
- the cavity 111 extends in the entire thickness direction, a part of the plurality of panel gates 1111 is arranged adjacent to the panel side plate cavity 112, the rest of the plurality of panel gates 1111 is arranged adjacent to the panel top plate cavity 113, and the plurality of panel column structures A part of the panel side plate cavity 112 is disposed adjacent to it, and a part of the plurality of panel column structures is spaced apart from a part of the plurality of panel gates 1111 along the circumferential direction of the panel connecting plate cavity 111 , The remainder of the plurality of panel column structures is disposed adjacent to the panel top plate cavity 113 , and the remainder of the plurality of panel column structures is spaced apart from the remainder of the plurality of panel gates 1111 along the circumferential direction of the panel connection plate cavity 111
- the remaining part of the panel gates 1111 of the panel mold 1 is disposed adjacent to the panel top plate cavity 113 , so that from a part of the panel mold 1 A part of the material flowing out of the gate 1111 flows to the panel connection plate cavity 111 in the direction close to the center of the panel connection plate cavity 111, and the rest of the material flows directly through the edge of the panel connection plate cavity 111 to the panel side plate cavity 112.
- the material flowing toward the center of the panel connection plate cavity 111 from flowing to the panel side plate cavity 112 after filling the panel connection plate cavity 111 to prevent this part of the material from being in the panel side plate cavity 112.
- the materials in the panel side plate cavity 112 meet, so a panel column structure is provided at the position of the panel connection plate cavity 111 adjacent to the panel side plate cavity 112 , thereby further preventing the formation of flow lines on the panel side plate 102 .
- a part of the material flowing out from the panel gates 1111 of the remaining part of the panel mold 1 flows toward the panel connection plate cavity 111 toward the direction close to the center of the panel connection plate cavity 111 , and the rest of the material directly passes through the panel connection plate mold
- the edge of the cavity 111 flows to the panel top plate cavity 113, in order to prevent the material flowing in the direction close to the center of the panel connection plate cavity 111, after filling the panel connection plate cavity 111, the excess material flows to the panel top plate cavity 113 to prevent this part
- the material in the panel top plate cavity 113 meets the material originally located in the panel top plate cavity 113, so the panel column structure is set at the position of the panel connecting plate cavity 111 adjacent to the panel top plate cavity 113, which can further prevent the panel Flow lines are formed on the top plate 103 .
- the minimum distance between the panel gate forming area 1011 adjacent to the panel top plate 103 and the panel top plate 103 is less than or equal to 20 mm.
- the minimum distance between the opening 1111 and the panel top plate cavity 113 is less than or equal to 20 mm.
- the minimum distance between the panel gate forming area 1011 adjacent to the panel top panel 103 and the panel top panel 103 is 10 mm, 8 mm, 3 mm or 0 mm.
- the minimum distance between the blocking hole adjacent to the panel top plate and the panel top plate is less than or equal to 20 mm, specifically, the minimum distance between the panel column structure adjacent to the panel top plate cavity 113 and the panel top plate cavity 113 The distance is less than or equal to 20mm.
- the minimum distance between the blocking hole adjacent to the top panel of the panel and the top panel of the panel is 10mm, 8mm, 3mm or 0mm.
- the minimum distance between the panel blocking hole adjacent to the panel side panel and the panel side panel is less than or equal to 20 mm.
- the panel column structure adjacent to the panel side panel cavity 112 The minimum distance from the panel side plate cavity 112 is less than or equal to 20mm. For example, a minimum distance of 10mm, 8mm, 3mm or 0mm from the panel barrier holes adjacent to the panel side panel and the panel side panel.
- the peripheral wall of the panel connecting plate 101 includes a first side wall surface, a second side wall surface and a third side wall surface that are sequentially arranged in the circumferential direction of the panel connecting plate 101 , and the third side wall surface is connected to the first side wall surface.
- the sidewall surfaces are opposite to each other, the second sidewall surface and the first sidewall surface have an included angle, the panel side panel 102 includes a first side panel body 1021 and a second side panel body 1022, the first side panel body 1021 and the second side panel body 1022 are connected.
- the first side plate body 1021 is connected to the first side wall surface
- the second side plate body 1022 is connected to the second side wall surface
- the panel top plate 103 is connected to the third side wall surface
- the panel top plate 103 is adjacent to the second side wall surface.
- One end is connected to the second side plate body 1022, as shown in FIG. 3, one of the panel gate forming areas 1011a is provided adjacent to the connection between the second side plate body 1022 and the first side plate body 1021, and one of the panel blocking holes 1012a It is disposed adjacent to the connection between the second side plate body 1022 and the panel top plate 103 .
- the panel side plate cavity 112 includes a first side plate body cavity 1121 and a second side plate body cavity that communicate with each other.
- the cavity 1121 is used to form the first side plate body 1021
- the second side plate body cavity is used to form the second side plate body 1022
- the first side plate body cavity 1121 and the second side plate body cavity have an included angle
- the first side plate body cavity 1121 has an included angle with the second side plate body cavity.
- the body cavity 1121 and the second side plate body cavity are both communicated with the panel connecting plate cavity 111, and the end of the panel top plate cavity 113 adjacent to the second side plate body cavity is communicated with the second side plate body 1022 cavity, one of which is
- the panel gate 1111 is disposed adjacent to the connection between the first side panel cavity 1121 and the second side panel cavity 1121 , and a panel column structure is adjacent to the connection between the second side panel cavity and the panel top panel cavity 113 .
- the first side plate body cavity 1121 and the second side plate body 1022 panel cavity can avoid the material of the panel connecting plate cavity 111, the material of the first side plate body cavity 1121 and the material of the second side plate body cavity at this corner.
- the flow pattern is generated by the intersection at the side plate 102 of the panel, thereby further avoiding the generation of flow pattern at the panel side plate 102; and one of the panel column structures is adjacent to the connection between the second side plate body cavity and the panel top plate cavity 113, which can be avoided.
- the material flowing from the panel connecting plate cavity 111 flows to the second side plate body cavity and the panel top plate cavity 113, preventing the material originally located in the second side plate body cavity and the material located in the panel top plate cavity 113 from interacting with the panel
- the materials flowing through the connecting plate cavity 111 meet in the second side plate body cavity and the panel top plate cavity 113 , thereby further reducing the flow pattern of the panel side plate 102 and the panel top plate 103 .
- one side surface of the panel top plate 103 in the thickness direction is the appearance surface
- the other side surface of the panel top plate 103 in the thickness direction is provided with panel connecting ribs 104
- the panel connecting rib 104 includes a panel connecting rib body 1041 and a panel connecting portion 1042 , and the panel connecting portion 1042 is connected between the panel connecting rib body 1041 and the panel top plate 103 .
- the panel cavity includes a panel connecting rib cavity 114, a side wall surface in the thickness direction of the panel top plate cavity 113 is used to form the appearance surface of the panel top plate 103, and the panel connecting rib cavity 114 is located at The other side wall surface in the thickness direction of the panel top plate cavity 113 is in communication with the panel top plate cavity 113.
- the panel connecting rib cavity 114 includes a connected panel connecting rib body cavity 1141 and a panel connecting part cavity 1142.
- the panel connecting part The cavity 1142 is communicated between the panel connecting rib body cavity 1141 and the panel connecting plate cavity 111 . Therefore, it is beneficial to improve the structural strength of the panel top plate 103 by arranging the panel connecting ribs 104 .
- the thickness of the panel connecting portion 1042 is smaller than the thickness of one end of the panel connecting rib body 1041 connected to the panel connecting portion 1042 .
- the thickness of the panel connecting part cavity 1142 is smaller than the thickness of the end of the panel connecting rib body cavity 1141 communicating with the panel connecting part cavity 1142 .
- the wall surface of the panel connecting rib cavity 114 does not have the panel gate 1111 , when the material flows in the panel cavity, it will first flow through the panel top plate cavity 113 , and after passing through the panel top plate cavity 113 flow to the panel connecting rib cavity 114, and by making the thickness of the panel connecting part cavity 1142 smaller than the thickness of the panel connecting rib body cavity 1141, at least to a certain extent, it is possible to avoid the connection between the panel connecting rib cavity 114 and the panel top plate cavity 113.
- An unstable flow field is formed at the connection point of the panel connecting rib body cavity 1141 to avoid the material intersection caused by the backflow of the material in the panel connecting rib body cavity 1141 to the panel top plate cavity 113 through the panel connecting part cavity 1142, so as to avoid the material in the panel top plate 103.
- the thickness of the panel connecting portion 1042 is smaller than the thickness of the panel connecting rib body 1041 . Therefore, at least to a certain extent, the formation of an unstable flow field at the connection between the panel connecting rib cavity 114 and the panel top plate cavity 113 can be avoided, and at least to a certain extent, the material in the panel connecting rib body cavity 1141 can be prevented from passing through the panel connection. The material intersection caused by the backflow of the cavity 1142 to the cavity 113 of the panel top plate, thereby avoiding the problem of flow lines at the connection between the panel top plate 103 and the panel connecting rib 104 .
- a part of the surface of the panel connecting portion 1042 facing the panel top plate 103 is recessed toward a direction away from the panel top plate 103 to form a panel through hole, which penetrates the panel connection in the thickness direction of the panel connecting portion 1042 Section 1042.
- the panel connecting part cavity 1142 is provided with a panel column structure for forming the panel through-holes, and the panel column structure extends in the entire thickness direction of the panel connecting part cavity 1142 .
- the panel connecting rib cavity 114 does not have the panel gate 1111, when the material flows in the panel cavity, it will first flow through the panel top plate cavity 113, and then flow to the panel connecting rib cavity 114 after passing through the panel top plate cavity 113.
- the panel column structure can reduce the flow area of the material from the connection between the panel connecting rib cavity 114 and the panel top plate cavity 113, and can at least to a certain extent avoid the connection between the panel connecting rib cavity 114 and the panel top plate.
- An unstable flow field is formed at the connection of the cavities 113, at least to a certain extent, the material in the panel connecting rib body cavity 1141 is prevented from flowing back to the panel top plate cavity 113 through the panel connecting part cavity 1142.
- the problem of flow pattern generated at the connection between the panel top plate 103 and the panel connecting rib 104 are examples of the connection between the panel top plate 103 and the panel connecting rib 104 .
- the thickness of the panel connecting plate 101 is smaller than the thickness of the end of the panel top plate 103 connected to the panel connecting plate 101 .
- the thickness of the panel connecting plate cavity 111 is smaller than the thickness of the end of the panel top plate cavity 113 communicating with the panel connecting plate cavity 111 . Therefore, when the material flows out from the panel gate 1111 of the panel mold 1 adjacent to the panel top plate cavity 113, it is beneficial for more materials to flow directly to the panel top plate cavity 113, which further ensures that the material is connected by the panel.
- the cavity 111 flows stably to the panel top plate cavity 113 to reduce the flow pattern at the panel top plate 103 .
- the thickness of the panel connecting plate 101 is smaller than the thickness of the panel top plate 103 .
- the thickness of the panel connecting plate cavity 111 is smaller than the thickness of the panel top plate cavity 113 . Therefore, when the material flows out from the panel gate 1111 of the panel mold 1 adjacent to the panel top plate cavity 113, it is beneficial for more materials to flow directly to the panel top plate cavity 113, which further ensures that the material is connected by the panel.
- the cavity 111 flows stably to the panel top plate cavity 113 , reducing the obstruction of material flow and reducing the flow pattern at the panel top plate 103 .
- the wall thickness of the panel top plate 103 gradually decreases in the direction away from the panel connecting plate 101; change, and then gradually decrease; or, in the direction away from the panel connecting plate 101, the wall thickness of the panel top plate 103 first gradually increases and then gradually decreases; or, in the direction away from the panel connecting plate 101, the wall thickness of the panel top plate 103
- the wall thickness first increases gradually, then remains constant, and then gradually decreases. In this way, the flow pattern of the panel top plate 103 can be further reduced, the flow pattern can be further prevented from appearing on the appearance surface of the panel top plate 103 , the pass rate of the control panel 10 can be further improved, the cost can be reduced, and the user's needs can be met.
- the laundry treatment apparatus includes the control panel 10 of the laundry treatment apparatus described above.
- the clothes treating apparatus of the embodiment of the present application by arranging the above-mentioned control panel 10, at least one panel gate molding area 1011 is provided adjacent to the panel side panel 102 by minimizing the wall thickness of the other end of the panel side panel 102 in the width direction.
- the flow pattern of the panel side plate 102 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the panel side plate 102 at least to a certain extent, the qualification rate of the control panel 10 can be improved at least to a certain extent, and the cost can be reduced. , to meet the needs of users.
- a dispenser handle for a laundry processing apparatus such as a front-loading washing machine is used to pull open and close the dispenser box of the washing machine, which has dual requirements of function and appearance.
- the manufacturing process of the dispenser handle 40 is mostly injection molding + spraying process.
- the dispenser handle 40 after spraying has a brilliant metal appearance effect, but the spraying process has disadvantages such as large pollution, high cost, low qualification rate, and non-recyclability after scrapping, which seriously affects the environment. And the health of production personnel, does not meet the concept of green manufacturing.
- spray-free thermoplastic engineering materials came into being.
- the use of spray-free injection molding can give the product a metal appearance effect, thereby eliminating the spraying process and reducing the production cost. At the same time, it also avoids the pollutants in the spraying process. emissions.
- the dispenser handle 40 is made of a spray-free material, or the dispenser handle 40 is made by an injection molding+spraying process, for materials with poor fluidity, especially the spray-free materials containing metal particles, due to the presence of metal particles in the spray-free materials
- injection molding when the material encounters obstacles in the flow process, the metal particles will be unevenly distributed, so that when the product is injected, light scattering will occur under the irradiation of light, and the product will form a flow pattern visually, resulting in the appearance of the product.
- the flow pattern defect when the flow pattern appears on the appearance surface of the product, not only leads to a low qualification rate of the product, but also cannot meet the needs of users.
- the dispenser handle 40 may be a spray-free part, and the spray-free part includes a resin matrix and metal particles distributed in the resin matrix.
- the metal particles are copper, aluminum or silver.
- the laundry treatment device is a washing machine, a clothes dryer or an all-in-one washer and dryer.
- the dispenser handle 40 is an integral injection-molded part, that is, the handle mold 4 can be used to mold the dispenser handle 40. Therefore, the one-piece structure can not only ensure the structure and performance stability of the dispenser handle 40, but also In addition, it is convenient to form and manufacture, and redundant assembly parts and connection procedures are omitted, so as to ensure the reliability of the connection of the handle 40 of the dispenser. Furthermore, the overall strength and stability of the integrated structure are higher, the assembly is more convenient, and the service life is improved. longer.
- the dispenser handle 40 of the laundry treating apparatus may include a handle connecting plate 401 and a handle side plate 402 .
- the dispenser handle 40 has a clasp portion 4031, so that the dispenser box can be opened or closed through the clasp portion 4031, which is convenient for the user to operate.
- the handle side plate 402 extends in the circumferential direction of the handle connecting plate 401, the handle side plate 402 and the handle connecting plate 401 have an included angle, and one end of the handle side plate 402 in the width direction is connected to the handle connecting plate 401 connected to the peripheral wall.
- one end of the width direction of the handle side plate 402 is the surface opposite to the handle connecting plate 401 in the thickness direction of the handle side plate 402 is the appearance surface, that is, the surface of the handle side plate 402
- the outer peripheral wall is a design surface
- the surface of the handle connecting plate 401 and the inner peripheral wall of the handle side plate 402 are non-design surfaces
- the other end in the width direction of the handle side plate 402, that is, the end away from the handle connecting plate 401 is a non-design surface.
- appearance face is meant that face which is exposed when used in a laundry treatment device.
- non-appearance side is meant that the side is not exposed when used in a laundry treatment device.
- the handle side plate 402 has a handle thickness variable area 4023, and the end of the handle wall thickness change area 4023 away from the handle connecting plate 401 has the smallest wall thickness.
- the other end face of the handle side plate 402 in the width direction is provided with at least one handle gate forming area 4021 suitable for corresponding to the handle gate of the handle mold 4 .
- a handle gate forming area 4021 is provided on one side surface of the handle connecting plate 401 in the thickness direction.
- the handle gate forming area 4021 is the area where the handle gate forming part is located. It can be understood that the handle 40 of the dispenser can be reprocessed to cut off or partially cut off the handle gate forming part, of course, the handle gate forming part of the dispenser handle 40 can also be left untreated, that is, the distributor
- the handle gate forming part is reserved on the handle 40, which is not specifically limited, and can be set according to the actual needs of production.
- the handle mold 4 includes: a handle mold core 41, and the handle mold core 41 has a handle cavity.
- the handle cavity includes a handle side plate cavity 412 and a handle connecting plate cavity 411 .
- the handle side plate cavity 412 is used to form the handle side plate 402 and the handle connecting plate cavity 411 is used to form the handle connecting plate 401.
- the handle side plate cavity 412 extends along the circumferential direction of the handle connecting plate cavity 411, the handle side plate cavity 412 and the handle connecting plate cavity 411 have an included angle, and one end of the handle side plate cavity 412 in the width direction is connected to the handle connecting plate
- the outer periphery of the cavity 411 communicates with each other, and one side wall surface in the thickness direction of the handle side plate cavity 412 is used to mold the appearance surface of the handle side plate 402 .
- the handle side plate cavity 412 has a handle variable thickness region 4123, and the end of the handle variable thickness region 4123 away from the handle connecting plate cavity 411 has the smallest thickness.
- one end in the width direction of the handle side plate cavity 412 is the end that communicates with the handle connecting plate cavity 411, and the other end in the width direction of the handle side plate cavity 412 is away from the handle connecting plate cavity. 411 ends.
- the handle mold core has a handle gate located on the other end wall in the width direction of the handle side plate cavity 412
- the handle mold core has a handle gate located on one side wall in the thickness direction of the handle connecting plate cavity 412 .
- the handle mold 4 for forming the dispenser handle 40 since the thickness of the end of the handle variable thickness area 4123 away from the handle connecting plate cavity 411 is the smallest, it is beneficial to ensure the stability of the material flow, thereby reducing the The flow pattern of the handle side plate 402 can at least improve the yield of the product to a certain extent and meet the user's usage requirements.
- the wall thickness of the end of the handle variable wall thickness region 4023 away from the handle connecting plate 401 is the smallest, thereby helping to reduce the flow pattern of the handle side plate 402, at least to a certain extent Improve the yield of products and meet the needs of users.
- the handle side panel 402 has a handle equal wall thickness area 4024 , and the handle equal wall thickness area 4024 extends across the entire width of the handle side panel 402 , that is, in the handle side panel In the entire width direction of the handle 402 , the handle equal wall thickness area 4024 extends to both ends of the handle side panel 402 , and the wall thickness at any position of the handle equal wall thickness area 4024 is equal.
- the handle and other wall thickness area 4024 is provided with the handle gate forming area 4021 , and the other areas other than the handle and other wall thickness area 4024 of the handle side plate 402 are the handle variable wall thickness area 4023 , and the handle equal wall thickness area 4023
- the wall thickness of the area 4024 is not less than (ie equal to or greater than) the maximum wall thickness of the handle variable wall thickness area 4023, and the wall thickness of the end of the handle variable wall thickness area 4023 away from the handle connecting plate 401 is the smallest, that is, along the handle In the width direction of the side plate 402, the wall thickness of the end of the handle variable wall thickness region 4023 away from the handle connecting plate 401 is the smallest.
- the flow pattern of the handle side plate 402 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the handle side plate 402 at least to a certain extent, the pass rate of the handle side plate 402 can be improved at least to a certain extent, and the reduction of cost to meet the needs of users.
- the handle side plate cavity 412 has a handle equal thickness area, the handle gate is located in the handle equal thickness area, and the handle equal thickness area extends in the entire width direction of the handle side plate cavity 412, the handle side plate type
- the other area of the cavity 412 other than the handle thickness area is the handle variable thickness area 4123, the thickness of the handle thickness area is not less than (ie greater than or equal to) the maximum thickness of the handle thickness area 4123, and the handle thickness area 4123 is connected away from the handle
- the thickness of one end of the plate cavity 411 is the smallest, that is, along the width direction of the handle side plate cavity 412 , the thickness of the other end in the width direction of the handle variable thickness region 4123 , that is, the thickness of the end away from the handle connecting plate cavity 411 minimum.
- the hot material melt in the process of material flow, after the hot material melt enters the handle cavity through the handle gate, it contacts the inner wall of the cooler handle cavity during the flow process, and the material will flow on the inner wall of the handle cavity. Freezes quickly to form a thinner solidified layer.
- the arrangement of the metal particles in the solidified layer determines the appearance of the spray-free product, and the stable flow can form a consistent orientation of the metal particles and obtain a better appearance.
- the handle gate is located in the handle equal thickness area, and the thickness of the handle equal thickness area is not less than the maximum thickness of the handle variable thickness area 4123, when the material flows out from the handle gate of the handle mold 4, the material can be directly It flows to the handle equal thickness area and fills the handle equal thickness area, and then most of the material flows along the handle side plate cavity 412 from both sides of the handle equal thickness area toward the handle variable thickness area 4123 respectively.
- the handle variable thickness area 4123 away from the handle connecting plate cavity 411 is the smallest, that is, along the width direction of the handle side plate cavity 412, the handle variable thickness area 4123 is adjacent to the handle connecting plate cavity 411 and is opposite to the handle variable thickness.
- the thickness of the directly connected part (referred to as the large thickness portion) where the thickness of the thickness region 4123 is the smallest must be greater than the thickness of the end of the handle variable thickness region 4123 away from the handle connecting plate cavity 411 . In the circumferential direction, when the material flows, it is easier for the material to flow at the large thickness part, and the flow rate is faster.
- the actual flow direction is along the outward direction perpendicular to the tangent of the leading surface, so the flow direction of each point on the leading surface is divergent and will not converge, so that curling and overturning will not occur, which is conducive to avoiding to a certain extent.
- the material at the large thickness part and the material at the small thickness part are curled and turned over at the front edge, which further ensures the stability of the material flow, thereby reducing the number of positions corresponding to the large thickness part and the small thickness part of the handle side plate 402
- the flow pattern at least to a certain extent, improves the yield of the product and meets the needs of users.
- the first type in the direction from one end of the handle side plate 402 in the width direction to the other end of the handle side plate 402 in the width direction, the wall thickness of the handle variable thickness region 4023 gradually decreases.
- the thickness of the handle variable thickness region 4123 gradually decreases in the direction from one end in the width direction of the handle side plate cavity 412 to the other end in the width direction of the handle side plate cavity 412 , in this way, in the circumferential direction of the handle connecting plate cavity 411, when the material flows along the handle side plate cavity 412, based on the thickness change of the handle thickness variable area 4123, the material is more likely to flow at the position where the thickness is larger.
- the resistance is smaller, so that the front surface of the material flow will show a slope as shown in Figure 12.
- the actual flow direction of the material at each point on the front surface is along the outward direction perpendicular to the tangent of the front surface, so The flow direction of each point on the front surface is divergent and will not converge, so that the materials at the front will not be curled and turned over each other, and the flow of the materials will be more stable, which can further reduce the size of the handle side plate 402.
- the flow pattern further prevents the flow pattern from appearing on the appearance surface of the handle side plate 402, further improves the qualification rate of the product, reduces the cost, and meets the user's use requirements.
- the second type in the direction from one end of the handle side plate 402 in the width direction to the other end of the handle side plate 402 in the width direction, the wall thickness of the handle variable wall thickness region 4023 first remains unchanged, and then gradually decreases. Specifically, in the handle mold 4, in the direction from one end of the handle side plate cavity 412 in the width direction to the other end in the width direction of the handle side plate cavity 412, the thickness of the handle variable thickness region 4123 is kept constant.
- the front surface of the material flow will present a surface that is substantially parallel to the width direction of the handle side plate cavity 412 at the same thickness as shown in FIG.
- the actual flow direction of the material at each point on the front surface is along the outward direction perpendicular to the tangent of the front surface, so the flow direction of each point on the front surface is divergent, and will not converge, so in the The materials at the leading edge will not be curled and turned over each other, and the flow of the materials will be more stable.
- the flow pattern of the handle side plate 402 can be further reduced, and the flow pattern can be further prevented from appearing on the appearance surface of the handle side plate 402. Further improve the qualification rate of products, reduce costs, and meet the needs of users.
- the wall thickness of the handle thickness variable region 4023 gradually increases and then gradually decreases.
- the thickness of the handle variable thickness region 4123 gradually increases first. Large, and then gradually decreased, so that in the circumferential direction of the handle connecting plate cavity 411, when the material is flowing, based on the thickness change of the handle thickness variable area 4123, the material is easier to flow at the position where the thickness is larger, and the flow resistance is smaller.
- the wall thickness of the handle variable wall thickness region 4023 first gradually increases, then remains unchanged, and then slowing shrieking. Specifically, in the handle mold 4, in the direction from one end of the handle side plate cavity 412 in the width direction to the other end in the width direction of the handle side plate cavity 412, the thickness of the handle variable thickness region 4123 gradually increases first.
- the flow resistance is smaller, so that the front surface of the material flow will show a forward convex shape as shown in Figure 15.
- the actual flow direction of the material at each point on the front surface is along the outward direction perpendicular to the tangent of the front surface. Therefore, the flow directions of each point on the front surface are divergent and do not converge, and the materials at the front will not be curled or turned over each other, and the flow of the materials will be more stable.
- the flow pattern further prevents the flow pattern from appearing on the appearance surface of the handle side plate 402, further improves the qualification rate of the product, reduces the cost, and meets the user's use requirements.
- the above-mentioned embodiment in the present application is more conducive to reducing the flow pattern of the handle side plate 402 .
- ⁇ rep is the viscosity of the material.
- the fluidity s is proportional to the cube of the thickness h. For example, a 50% reduction in the thickness will reduce the fluidity to one-eighth, which is equivalent to an eightfold increase in the flow resistance. As a result, the greater the thickness of the cavity, the lower the flow resistance, the better the fluidity and the faster the flow rate.
- the handle mold 4 for forming the dispenser handle 40 since the handle gate is located in the handle equal thickness area, and the thickness of the handle equal thickness area is not less than the maximum thickness of the handle variable thickness area 4123 , and because the thickness of the end of the handle variable thickness area 4123 away from the handle connecting plate cavity 411 is the smallest, it is beneficial to ensure the stability of the material flow, thereby reducing the flow pattern on the handle side plate 402, at least to a certain extent. Improve product quality Yield, to meet the needs of users.
- the wall thickness of the handle equal wall thickness area 4024 is not less than that of the handle variable wall thickness area 4023
- the maximum wall thickness, the wall thickness of the end of the handle variable wall thickness area 4023 away from the handle connecting plate 401 is the smallest, which is beneficial to reduce the flow pattern of the handle side plate 402, at least to a certain extent, improve the yield of the product, and meet the needs of users. need.
- the maximum wall thickness of the handle variable wall thickness region 4023 ranges from 3.0 mm to 3.5 mm, that is, the maximum thickness of the handle variable thickness region 4123 ranges from 3.0 mm to 3.5 mm.
- the maximum wall thickness of the handle variable wall thickness region 4023 is 3.1 mm, 3.2 mm, 3.3 mm, 3.4 mm or 3.5 mm.
- the minimum wall thickness of the handle variable wall thickness region 4023 ranges from 1.8 mm to 2.2 mm, that is, the minimum thickness of the handle variable thickness region 4123 ranges from 1.8 mm to 2.2 mm. In this way, it is beneficial to ensure the fluidity of the material in the handle variable thickness area 4123, ensure that the material fills the entire handle side plate 402, at least reduce the flow pattern of the handle side plate 402 to a certain extent, improve the yield of the product, and can also ensure Structural strength of handle side panel 402.
- the minimum wall thickness of the handle variable wall thickness region 4023 is 1.9 mm, 2.0 mm, or 2.1 mm.
- variable wall thickness region is divided into three equal parts along the width direction of the handle side plate 402 to be divided into three sections, from one end of the width direction of the handle side plate 402 to the In the direction of the other end in the width direction of the handle side plate 402, the three stages are k1, k2, and k3 in this order.
- the wall thickness of k1>the wall thickness of k2>the wall thickness of k3 the value range of the wall thickness of k1 is 3.0mm ⁇ 3.5mm, the value range of the wall thickness of k2 is 2.4mm ⁇ 3.0mm, the value range of k3 The value range of the wall thickness is 1.8mm ⁇ 2.4mm.
- the value range of the wall thickness of k1 is 2.4mm ⁇ 3.0mm
- the value range of the wall thickness of k2 is 3.0mm ⁇ 3.5mm
- the value range of k3 The value range of the wall thickness is 1.8mm ⁇ 3.0mm.
- the wall thickness of one end of the handle connecting plate 401 connected to the handle side plate 402 is not greater than the wall thickness of the end of the handle side plate 402 in the width direction.
- the thickness of one end of the handle connecting plate cavity 411 connected to the handle side plate cavity 412 is not greater than the thickness of the one end of the handle side plate cavity 412 in the width direction. Therefore, more materials can flow directly to the handle side plate cavity 412 , which further ensures the stable flow of materials, reduces the obstruction of material flow, and reduces the flow pattern at the handle side plate 402 .
- the wall thickness of one end of the handle connecting plate 401 connected to the handle side plate 402 is smaller than the wall thickness of the end of the handle side plate 402 in the width direction. Therefore, more materials can flow directly to the handle side plate cavity 412 , further ensuring the stable flow of materials, reducing the obstruction of material flow, and reducing the flow pattern at the handle side plate 402 .
- the wall thickness of the handle connecting plate 401 is smaller than the wall thickness of the handle side plate 402 . That is to say, the thickness of the handle connecting plate cavity 411 is smaller than the thickness of the handle side plate cavity 412 , that is, the minimum thickness. Therefore, more materials can flow directly to the handle side plate cavity 412 , further ensuring the stable flow of materials, reducing the obstruction of material flow, and reducing the flow pattern at the handle side plate 402 .
- the dispenser handle 40 includes: a handle plate 403 , the handle plate 403 is connected to the outer peripheral wall of the handle connecting plate 401 , and the handle plate 403 is along the handle connecting plate 401 .
- One end of the circumferential direction of the handle side plate 401 is connected to one end of the handle side plate 402 along the circumferential direction of the handle connecting plate 401, and the surface of the other end of the handle plate 403 along the width direction of the handle side plate 402 away from the handle side plate 402 is
- the handle plate 403 is provided with a buckle portion 4031 located on the exterior surface of the handle plate 403 . Therefore, the structure is simple, and by providing the clasp portion 4031, it is convenient for the user to hold the clasp portion 4031.
- the retaining portion 4031 may be formed as a groove. Therefore, the structure is simple, and the processing and manufacturing are convenient.
- the handle connecting plate 401 is provided with a plurality of spaced handle blocking holes 4012 , and the handle connecting plate 401 is not provided with a handle corresponding to the handle gate of the handle mold 4
- a part of the plurality of handle blocking holes 4012 is disposed adjacent to the handle side plate 402 (for example, the minimum distance between the part of the handle blocking hole 4012 and the handle side plate 402 is not greater than 20mm, for example, 10mm , 5mm or 0) and the rest of the plurality of handle blocking holes 4012 are disposed adjacent to the handle plate 403 (for example, the minimum distance between the part of the handle blocking holes 4012 and the handle plate 403 is not greater than 20mm, such as 10mm, 5mm or 0 ).
- the handle cavity includes a handle plate cavity 413, the handle plate cavity 413 communicates with the outer circumference of the handle connecting plate cavity 411, and the handle plate cavity 413 is along the handle connecting plate.
- One end of the cavity 411 in the circumferential direction is communicated with one end of the handle side plate cavity 412 along the circumferential direction of the handle connecting plate cavity 411 .
- the wall surface at the other end away from the handle side plate cavity 412 is used to form the appearance surface of the handle plate 403.
- the handle mold core 41 does not have a handle gate located in the handle connection plate cavity 411.
- the handle column structure of the handle blocking hole 4012 is formed, the handle column structure extends in the entire thickness direction of the handle connecting plate cavity 411, and a part of the plurality of handle column structures is adjacent to the handle side plate cavity 412 (for example, this part).
- the minimum distance between the handle column structure and the handle side plate cavity 412 is not greater than 20mm, such as 10mm, 8mm, 5mm or 0), and the rest of the plurality of handle column structures are adjacent to the handle plate cavity 413 (the The minimum distance between the part of the handle column structure and the handle plate cavity 413 is not greater than 20mm, for example, 10mm, 8mm, 5mm or 0).
- the handle gate since the handle gate is located on the wall of the handle side plate cavity 412 away from the handle connecting plate cavity 411, the material flows through the handle side plate cavity 412 first when it flows out of the handle gate, and then the material will flow through the handle side plate cavity 412.
- the plurality of handle column structures disposed adjacent to the handle side plate cavity 412 can prevent the material flowing to the handle connecting plate cavity 411 and the handle plate cavity 413, which is conducive to more Many materials are preferentially formed in the handle side plate cavity 412, and can also prevent the material located in the handle connecting plate cavity 411 from flowing back to the handle side plate cavity 412, so as to prevent this part of the material from being in the handle side plate cavity 412 and originally located in the handle.
- the materials in the side plate cavity 412 meet, thereby further preventing the formation of flow lines on the handle side plate 402 . The effect of flow.
- the material in the handle side plate cavity 412 can further flow to the handle plate cavity 413, and the plurality of handle column structures disposed adjacent to the handle plate cavity 413 can, on the one hand, play a role in the flow of materials to the handle connecting plate cavity 411.
- the blocking effect is beneficial for more materials to be preferentially formed in the handle plate cavity 413, and it can also prevent the material located in the handle connecting plate cavity 411 from flowing back to the handle plate cavity 413 to prevent this part of the material from being formed between the handle plate cavity 413 and the handle plate cavity 413.
- the materials originally located in the handle plate cavity 413 meet, thereby further preventing the formation of flow lines on the handle plate 403 . The effect of forming flow lines.
- the handle connecting plate 401 is formed in a square shape
- the handle side plate 402 includes a first handle side plate body 4021 and a second handle side plate body 4022
- the first handle side plate body 4021 and the handle plate 403 are respectively connected with the side walls on both sides of the handle connecting plate 401 in the width direction.
- the second handle side plate body 4022 is connected with one side wall in the length direction of the handle connecting plate 401.
- One end face of the handle side plate body 4022 in the length direction is connected with the first handle side plate body 4021, and one end of the second handle side plate body 4022 in the width direction away from the first handle side plate body is connected with the handle plate 403.
- the mouth molding area 4021 is located on the second handle side plate body 4022 .
- the handle connecting plate cavity 411 is formed into a square shape
- the handle side plate cavity 412 includes a first handle side plate body cavity 4121 and a second handle side plate body cavity
- the first handle side plate body cavity 4121 and The handle plate cavity 413 is communicated with both sides of the handle connecting plate cavity 411 in the width direction respectively
- the second handle side plate body cavity is communicated with one side in the length direction of the handle connecting plate cavity 411
- the second handle side plate One end of the body cavity in the length direction is communicated with the first handle side plate body cavity 4121, and one end of the second handle side plate body cavity in the width direction away from the first handle side plate body cavity is communicated with the handle plate cavity 413.
- the handle gate is located in the cavity of the second handle side plate body, because the handle gate is located in the cavity 4022 of the second handle side plate body, and the second handle side plate body cavity is located between the first handle side plate body cavity 4121 and the handle plate cavity 413 During injection molding, it is convenient for materials to flow from the cavity of the second handle side plate body to both sides to the cavity 4121 of the first handle side plate body and the cavity of the handle plate 403, which is more conducive to improving the molding speed of the material.
- the side of the dispenser handle 40 opposite to the second handle side plate body 4022 is open. Specifically, when corresponding to the mold, the open side corresponds to the solid structure.
- the size of the handle and other wall thickness regions 4024 ranges from 10 mm to 50 mm.
- the length dimension of the wall thickness area 4024 such as the handle is 11mm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm, 20mm, 21mm, 22mm, 23mm, 24mm, 25mm, 26mm, 27mm, 28mm, 29mm, 30mm, 31mm, 32mm, 33mm, 34mm, 35mm, 36mm, 37mm, 38mm, 39mm, 40mm, 41mm, 42mm, 43mm, 44mm, 45mm, 46mm, 47mm, 48mm, or 49mm.
- the handle gate forming area 4021 is located at the center of one end of the handle equal wall thickness area 4024 away from the handle connecting plate 401 . Therefore, corresponding to the mold, in the circumferential direction of the handle connecting plate cavity 411 , the handle gate is located at the center of the handle equal thickness area, which is more convenient for the material to preferentially fill the entire handle equal thickness area.
- the dispenser of the laundry treating apparatus includes the dispenser handle 40 and the dispenser box described above. Therein, the dispenser handle 40 can open or close the dispenser box.
- the wall thickness of the handle equal wall thickness area 4024 is not less than the maximum wall thickness of the handle variable wall thickness area 4023 Thick, the wall thickness of the end of the handle variable wall thickness region 4023 away from the handle connecting plate 401 is the smallest, which is beneficial to reduce the flow pattern of the handle side plate 402, at least to a certain extent, improve the yield of the product, and meet the user's needs.
- a laundry treating apparatus includes the above-mentioned dispenser.
- the wall thickness of the handle equal wall thickness area 4024 is not less than that of the handle variable wall thickness area
- the maximum wall thickness of 4023, the wall thickness of the end of the handle changing wall thickness area 4023 away from the handle connecting plate 401 is the smallest, which is beneficial to reduce the flow pattern of the handle side plate 402, at least to a certain extent, improve the yield of the product, and satisfy users usage requirements.
- Clothes processing equipment such as the top 50 for a top-loading washing machine is an important component of a top-loading washing machine, and has dual requirements of function and appearance.
- the manufacturing process of the workbench 50 is mostly injection molding + spraying process, and the workbench 50 after spraying has a brilliant metal appearance effect, but the spraying process has disadvantages such as large pollution, high cost, low qualification rate, and non-recyclability after scrapping, which seriously affects The environment and the health of production personnel do not conform to the concept of green manufacturing.
- spray-free thermoplastic engineering materials came into being.
- the use of spray-free injection molding can give the product a metal appearance effect, thereby eliminating the spraying process and reducing production costs. At the same time, it also avoids pollutants in the spraying process. emissions.
- the worktable 50 is made of a spray-free material, or the worktable 50 is made by an injection molding+spraying process, for materials with poor fluidity, especially the spray-free materials containing metal particles, there are metal particles and other substances in the spray-free materials.
- the metal particles will be unevenly distributed, so that when the product is injected, light scattering will occur under the irradiation of light, and the product will visually form flow lines, resulting in flow lines on the product. Defects, when the flow pattern appears on the appearance of the product, not only leads to a low pass rate of the product, but also cannot meet the needs of users.
- the workbench 50 may be a spray-free part, and the spray-free part includes a resin matrix and metal particles distributed in the resin matrix.
- the metal particles are copper, aluminum or silver.
- the worktable 50 is an integral injection-molded part, and thus, the structure of the one-piece can not only ensure the stability of the structure and performance of the worktable 50, but also facilitates molding and manufacture, and saves redundant assembly parts and connection processes. , to ensure the reliability of the connection of the workbench 50, and furthermore, the integrally formed structure has higher overall strength and stability, more convenient assembly, and longer service life.
- the laundry treatment device is a washing machine, a clothes dryer or an all-in-one washer and dryer.
- the workbench 50 of the laundry treatment device has a clothes injection port 505.
- the clothes injection port 505 is directly opposite to the cylinder opening of the inner cylinder of the clothes treatment device. , so that it is convenient for clothes to be put into the inner tub, or to be taken out from the inner tub.
- the workbench 50 of the laundry treatment apparatus includes: a workbench connecting plate 501 and a workbench side plate 502 .
- the surface of the worktable connecting plate 501 is a non-appearance surface, that is, when the worktable 50 is used in the clothes treating apparatus, the surface of the worktable connecting plate 501 is not exposed.
- the worktable side plate 502 extends in the circumferential direction of the worktable connecting plate 501, the worktable side plate 502 and the worktable connecting plate 501 have an included angle, and the width of the worktable side plate 502 One end of the direction is connected to the outer peripheral wall of the worktable connecting plate 501, and the other end face of the worktable side plate 502 in the width direction is provided with at least one worktable gate forming area suitable for corresponding to the worktable gate of the worktable mold 5 5021.
- one end of the workbench side plate 502 in the width direction is the end connected to the workbench connecting plate 501, and the width of the workbench side plate 502
- the other end of the direction is one end away from the table connecting plate 501 , and the end face of the other end in the width direction of the table side plate 502 is provided with a table gate forming area 5021 .
- a part of the material at the worktable gate of the worktable mold 5 will be left on the worktable 50 .
- a table gate forming part is formed on the top of the table, and the table gate forming area 5021 is the area where the table gate forming part is located.
- the worktable 50 can be reprocessed to cut off or partially cut off the gate forming part of the worktable.
- the worktable gate forming part of the worktable 50 can also be left untreated, that is, the workbench
- the gate forming part of the worktable is reserved on 50, which is not specifically limited, and can be set according to the actual needs of production.
- the side surface of the table side plate 502 away from the table connecting plate 501 in the thickness direction is the appearance surface, that is, the outer peripheral wall of the table side plate 502 is the appearance surface, and the inner peripheral wall of the table side plate 502 is the non-appearance surface,
- the other end in the width direction of the table side plate 502 that is, the end surface of one end away from the table connecting plate 501 is a non-appearance surface.
- appearance face is meant that face which is exposed when used in a laundry treatment device.
- non-appearance side is meant that the side is not exposed when used in a laundry treatment device.
- the table side plate 502 has a table equal wall thickness region 5024, and the table equal wall thickness region 5024 extends over the entire width direction of the table side plate 502, that is, over the entire width direction of the table side plate 502, the table
- the equal wall thickness area 5024 extends to both ends of the workbench side plate 502, and the wall thickness at any position of the workbench equal wall thickness area 5024 is the same.
- the worktable gate forming area 5021 is provided in the worktable equal wall thickness area 5024, that is to say, the worktable gate forming area 5021 is located far away from the worktable equal wall thickness area 5024
- One end of the table connecting plate 501, the other regions other than the table equal wall thickness area 5024 of the worktable side plate 502 are the worktable variable wall thickness area 5023, and the wall thickness of the worktable equal wall thickness area 5024 is not less than (that is, equal to or greater than )
- the maximum wall thickness of the workbench variable wall thickness area 5023, the wall thickness of the end of the workbench variable wall thickness area 5023 away from the workbench connecting plate 501 is the smallest, that is to say, along the width direction of the workbench side plate 502, work
- the wall thickness of the end of the platform variable wall thickness region 5023 away from the platform connecting plate 501 is the smallest.
- the flow pattern of the workbench side plate 502 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the workbench side plate 502 at least to a certain extent, and the qualification of the workbench side plate 502 can be improved at least to a certain extent. rate, reduce costs, and meet the needs of users.
- the worktable mold 5 for forming the worktable 50 according to the embodiment of the present application will be described below, and the worktable mold 5 will be described in principle in combination with the structure of the worktable mold 5 .
- the reason for the reduction of flow patterns on the external surface of the table side plate 502 will be described below, and the worktable mold 5 will be described in principle in combination with the structure of the worktable mold 5 .
- the table mold 5 for forming the table 50 includes: a table mold core 51 , and the table mold core 51 has a table cavity.
- a columnar body 514 for forming the clothes feeding port 505 is arranged in the cavity of the worktable.
- the workbench cavity includes a workbench side plate cavity 512 and a workbench connecting plate cavity 511.
- the workbench side plate cavity 512 is used to form the workbench side plate 502, and the workbench is connected to
- the plate cavity 511 is used to form the worktable connecting plate 501 .
- the workbench side plate cavity 512 extends along the circumferential direction of the workbench connecting plate cavity 511, the workbench side plate cavity 512 and the workbench connecting plate cavity 511 have an included angle, and the width direction of the workbench side plate cavity 512 is One end communicates with the outer periphery of the table connecting plate cavity 511, the table mold core 5141 has a table gate located on the other end wall surface in the width direction of the table side plate cavity 512, and the thickness direction of the table side plate cavity 512 A side wall surface of 1 is used to form the appearance surface of the side plate 502 of the workbench.
- one end in the width direction of the workbench side plate cavity 512 is the end that communicates with the workbench connecting plate cavity 511 , and the other end in the width direction of the workbench side plate cavity 512 is connected away from the workbench.
- the end of the plate cavity 511 is the end that communicates with the workbench connecting plate cavity 511 , and the other end in the width direction of the workbench side plate cavity 512 is connected away from the workbench.
- the worktable side plate cavity 512 has a worktable equal thickness area, the worktable gate is located in the worktable equal thickness area, and the worktable equal thickness area extends in the entire width direction of the worktable side plate cavity 512, and the worktable side plate type
- the other area of the cavity 512 other than the worktable thickness area is the worktable variable thickness area 5121. As shown in FIGS.
- the thickness of the worktable equal thickness area is not less than (ie greater than or equal to) the worktable variable thickness area 5121
- the maximum thickness of the worktable variable thickness area 5121 is the smallest at the end of the worktable variable thickness area 5121 away from the worktable connecting plate cavity 511, that is to say, along the width direction of the worktable side plate cavity 512, the thickness of the worktable variable thickness area 5121
- the other end in the width direction, that is, the end away from the table connecting plate cavity 511 has the smallest thickness.
- the hot material melt in the process of material flow, after the hot material melt enters the table cavity through the table gate, it contacts the inner wall of the cooler table cavity during the flow process, and the material will work
- the inner wall of the table cavity is rapidly frozen to form a thin solidified layer.
- the arrangement of the metal particles in the solidified layer determines the appearance of the spray-free product, and the stable flow can form a consistent orientation of the metal particles and obtain a better appearance.
- the worktable gate is located in the worktable equal-thickness area, and the thickness of the worktable equal-thickness area is not less than the maximum thickness of the worktable variable thickness area 5121 , when the material flows from the worktable gate of the worktable mold 5 When flowing out, the material can flow directly to the worktable equal-thickness area, and fill the worktable equal-thickness area, and then most of the materials follow the worktable side plate cavity 512 from both sides of the worktable equal-thickness area toward the worktable's variable thickness area.
- the worktable variable thickness area 5121 away from the worktable connecting plate cavity 511 is the smallest, that is, along the width direction of the worktable side plate cavity 512, the worktable variable thickness area 5121 is adjacent to the worktable connecting plate cavity.
- the large thickness part the part that is directly connected to the minimum thickness of the worktable variable thickness area 5121 (called the large thickness part) must be greater than the thickness of the end of the worktable variable thickness area 5121 away from the worktable connecting plate cavity 511, so that In the circumferential direction of the connecting plate cavity 511 of the worktable, when the material flows, the material flows more easily at the large thickness part, and the flow rate is faster, the material shows a forward convex trend at the large thickness part, and there is a clear front at the large thickness part.
- the actual flow direction of the material at each point on the front surface is along the outward direction perpendicular to the tangent of the front surface, so the flow direction of each point on the front surface is divergent and will not converge, so there will be no curling and Turning over is beneficial to prevent the material at the large thickness part and the material at the small thickness part from curling and turning over at the leading edge to a certain extent, further ensuring the stability of the material flow, thereby reducing the size of the side plate 502 of the worktable.
- the flow pattern at the positions corresponding to the thickness part and the small thickness part can at least improve the yield of the product to a certain extent and meet the needs of users.
- the first type in the direction from one end of the table side plate 502 in the width direction to the other end of the table side plate 502 in the width direction, the wall thickness of the table side wall thickness area 5023 gradually decreases.
- the thickness of the table variable thickness region 5121 in the direction from one end in the width direction of the table side plate cavity 512 to the other end in the width direction of the table side plate cavity 512, the thickness of the table variable thickness region 5121 is The thickness gradually decreases, so that in the circumferential direction of the connecting plate cavity 511 of the worktable, when the material flows along the cavity 512 of the side plate of the worktable, based on the thickness change of the variable thickness region 5121 of the worktable, the material in the larger thickness It is easier to flow at the position, and the flow resistance is smaller, so that the front surface of the material flow will show a slope as shown in Figure 12.
- the actual flow direction of the material at each point on the front surface is perpendicular to the front surface.
- the direction of the tangent line is outward, so the flow direction of each point on the front surface is divergent and will not intersect, so that the materials at the front will not curl and turn over each other, and the flow of the material is more stable.
- the flow pattern of the workbench side plate 502 is reduced, further preventing the flow pattern from appearing on the appearance surface of the workbench side plate 502, further improving the qualification rate of the product, reducing the cost, and satisfying the user's use requirements.
- the second type in the direction from one end of the width direction of the table side plate 502 to the other end of the width direction of the table side plate 502, the wall thickness of the variable wall thickness region 5023 of the table first remains unchanged, and then gradually decreases Small.
- the thickness of the table variable thickness region 5121 is The thickness is kept constant at first, and then gradually decreases, so that in the circumferential direction of the connecting plate cavity 511 of the worktable, when the material flows, based on the thickness change of the variable thickness area 5121 of the worktable, the material is easier to flow at the position where the thickness is larger , the flow resistance is smaller, so that the front surface of the material flow will present a surface that is roughly parallel to the width direction of the table side plate cavity 512 at the same thickness as shown in Figure 14, and the thickness gradually decreases.
- the wall thickness of the table side plate 502 first increases gradually and then gradually decreases in the direction from one end of the table side plate 502 in the width direction to the other end in the width direction of the table side plate 502 .
- the table side plate cavity 512 is formed in a direction from one end in the width direction of the table side plate cavity 512 to the other end in the width direction of the table side plate cavity 512.
- the thickness of the material increases gradually and then gradually decreases, so that in the circumferential direction of the connecting plate cavity 511 of the worktable, when the material is flowing, based on the thickness change of the variable thickness area 5121 of the worktable, the material is thicker at the position where the thickness is larger.
- the flow pattern of the side plate 502 further prevents the flow pattern from appearing on the appearance surface of the side plate 502 of the workbench, further improves the qualification rate of the product, reduces the cost, and meets the user's use requirement.
- the wall thickness of the table side wall thickness area 5023 gradually increases first, and then remains constant. change, and then gradually decrease.
- the thickness of the table variable thickness region 5121 is The thickness first increases gradually, then remains unchanged, and then gradually decreases, so that in the circumferential direction of the connecting plate cavity 511 of the worktable, when the material flows, based on the thickness change of the variable thickness area 5121 of the worktable, the thickness of the material is larger.
- the flow pattern of the workbench side plate 502 can be further reduced, further preventing the flow pattern from appearing on the appearance surface of the workbench side plate 502, further improving the qualification rate of the product, reducing the cost, and satisfying the use of users need.
- the above-mentioned embodiment in the present application is more conducive to reducing the flow pattern of the worktable side plate 502 .
- ⁇ rep is the viscosity of the material.
- the fluidity s is proportional to the cube of the thickness h. For example, a 50% reduction in the thickness will reduce the fluidity to one-eighth, which is equivalent to an eightfold increase in the flow resistance. As a result, the greater the thickness of the cavity, the smaller the flow resistance, the better the fluidity, and the faster the flow rate.
- the table mold 5 for forming the table 50 since the table gate is located in the table equal-thickness region, and the thickness of the table equal-thickness region is not less than that of the table variable-thickness region
- the maximum thickness of 5121 is beneficial to ensure the stability of the material flow, thereby reducing the flow pattern on the side plate 502 of the worktable, improving the yield of the product to a certain extent, and meeting the needs of users.
- the wall thickness of the wall thickness area 5024 of the workbench is not less than the variable wall thickness of the workbench
- the maximum wall thickness of the area 5023 is beneficial to reduce the flow pattern of the side plate 502 of the worktable, at least to a certain extent, to improve the yield of the product, and to meet the needs of users.
- the value range of the maximum wall thickness of the worktable variable wall thickness region 5023 is 2.5 mm to 3.5 mm, that is, in the worktable mold 5, the maximum thickness of the worktable variable thickness region 5121
- the value range is 2.5mm to 3.5mm. Therefore, it is beneficial to ensure the fluidity of the material in the variable thickness area 5121 of the worktable, ensure that the material fills the entire worktable side plate 502, at least reduce the flow pattern of the worktable side plate 502 to a certain extent, improve the yield of the product, and The structural strength of the worktable side plate 502 can also be ensured, and at the same time, the problem of large product volume and material waste caused by setting the wall thickness of the worktable side plate 502 to be too thick can be prevented.
- the maximum wall thickness of the variable wall thickness region 5023 of the workbench can be 2.6m, 2.7m, 2.8m, 2.9m, 3.0m, 3.1mm, 3.2mm, 3.3mm, 3.4mm or 3.5mm.
- the value range of the minimum wall thickness of the worktable variable wall thickness region 5023 is 1.5 mm to 2.5 mm, that is, in the worktable mold 5, the minimum thickness of the worktable variable thickness region 5121 Values range from 1.5mm to 2.5mm. Therefore, it is beneficial to ensure the fluidity of the material in the variable thickness area 5121 of the worktable, ensure that the material fills the entire worktable side plate 502, at least reduce the flow pattern of the worktable side plate 502 to a certain extent, improve the yield of the product, and The structural strength of the worktable side plate 502 can also be ensured.
- the minimum wall thickness of the variable wall thickness region 5023 of the workbench can be 1.6 mm, 1.7 mm, 1.8 mm, 1.9 mm, 2.0 mm, 2.2 mm, 2.2 mm, 2.3 mm, or 2.4 mm.
- the wall thickness of the table variable wall thickness region 5023 gradually decreases, and is formed by 2.8mm to 1.6mm gradient.
- the wall thickness of one end of the table connecting plate 501 connected to the table side plate 502 is not greater than the wall thickness of the one end of the table side plate 502 in the width direction.
- the thickness of one end of the table connecting plate cavity 511 connected to the table side plate cavity 512 is not greater than the thickness of the one end in the width direction of the table side plate cavity 512 .
- the wall thickness of one end of the table connecting plate 501 connected to the table side plate 502 is smaller than the wall thickness of the end of the table side plate 502 in the width direction.
- the thickness of one end of the table connecting plate cavity 511 connected to the table side plate cavity 512 is smaller than the thickness of the one end of the table side plate cavity 512 in the width direction.
- the wall thickness of the workbench connecting plate 501 is smaller than the wall thickness of the end of the workbench side plate 502 connected to the workbench connecting plate 501 .
- the thickness of the table connecting plate cavity 511 is smaller than the thickness of the end of the table side plate cavity 512 communicating with the table connecting plate cavity 511 .
- the wall thickness of the workbench connecting plate 501 is smaller than the wall thickness of the workbench side plate 502 . That is to say, the wall thickness of the table connecting plate 501 is smaller than the minimum wall thickness of the table side plate 502 . Thereby, more materials can flow directly to the cavity 512 of the worktable side plate, which further ensures the stable flow of materials, reduces the obstruction of material flow, and reduces the flow pattern at the worktable side plate 502 .
- the wall thickness of the worktable connecting plate 501 ranges from 0.8 mm to 2.2 mm.
- the wall thickness of the table connection plate 501 is 0.9 mm, 1.0 mm, or 1.1 mm.
- the thickness of the table connecting plate cavity 511 ranges from 0.8 mm to 2.2 mm.
- the thickness of the table connecting plate cavity 511 is 0.9 mm and 1.0 mm. In this way, it is beneficial for more materials to preferentially flow and form in the cavity 512 of the worktable side plate, thereby improving the aesthetic appearance of the worktable side plate 502 .
- the workbench 50 includes: a placement platform 503 , the placement platform 503 is connected to the outer peripheral wall of the workbench connecting plate 501 , and the workbench side plate 502 and the placing platform 503 are along the circumference of the workbench connecting plate 501 .
- the two ends of the worktable side plate 502 along the circumferential direction of the worktable connecting plate 501 are correspondingly connected to the two ends of the placing table 503 along the circumferential direction of the worktable connecting plate 501, and the placing table 503 has the above-mentioned
- the clothes feeding port 505 , the inner peripheral wall of the clothes feeding port 505 , the outer peripheral surface of the feeding table 503 and the top surface of the feeding table 503 are all appearance surfaces. Therefore, the structure is simple, and the clothes feeding port 505 is provided, so that the clothes can be put into the cylinder mouth easily, or the clothes can be taken out from the inner cylinder.
- the workbench connecting plate 501 is provided with a plurality of spaced apart workbench blocking holes 5011 , and the workbench blocking holes 5011 penetrate through the thickness direction of the workbench connecting plate 501 .
- the table connecting plate 501, the table connecting plate 501 is not provided with a table gate forming area 5021 suitable for corresponding to the table gate of the table mold 5, and a part of the plurality of table blocking holes 5011 is adjacent to the table
- the side plate 502 is provided (for example, the minimum distance between the table blocking hole 5011 adjacent to the table side plate 502 and the table side plate 502 is not greater than 20mm, further 10mm, 5mm or 0mm) and a plurality of table
- the rest of the blocking holes 5011 are disposed adjacent to the delivery table 503 (eg, the minimum distance between the table blocking holes 5011 adjacent to the delivery table 503 and the delivery table 503 is not greater than 20mm, further 10mm, 5mm or 0mm).
- a plurality of table blocking holes 5011 are arranged at intervals in the entire circumferential direction of the table connecting plate 501 .
- the table cavity includes a drop table cavity 513, the drop table cavity 513 communicates with the outer periphery of the table connecting plate cavity 511, and the drop table cavity 513 is connected to the table side plate cavity 513.
- the cavities 512 are arranged in the circumferential direction of the working table connecting plate cavity 511, and both ends of the working table side plate cavity 512 along the circumferential direction of the working table connecting plate cavity 511 are communicated with the placing platform cavity 513, and the placing platform
- the cavity 513 is provided with a columnar body 514 for molding the clothing injection port 505.
- the worktable mold core 51 does not have a worktable gate located in the worktable connecting plate cavity 511, and the worktable connecting plate cavity 511 is provided with a mold for molding.
- the worktable column structure of the workbench blocking hole 5011, the workbench 50 column structure extends in the entire thickness direction of the workbench connecting plate cavity 511, and a part of the plurality of workbench 50 column structures is adjacent to the workbench side plate cavity 512 is set (for example, the minimum distance between the column structure of the table 50 adjacent to the table side plate cavity 512 and the table side plate cavity 512 is not greater than 20mm, further 10mm, 5mm or 0mm) and more
- the rest of the column structures of the workbenches 50 are disposed adjacent to the placement platform cavity 513 (for example, the minimum distance between the columnar structures of the workbench 50 adjacent to the placement platform cavity 513 and the placement platform cavity 513 is not greater than 20mm, further 10mm, 5mm or 0mm).
- the table gate is located on the wall surface of the table side plate cavity 512 away from the table connection plate cavity 511, in this way, when the material flows out from the table gate, it first flows through the table side plate mold Cavity 512, and then the material will flow to the worktable connecting plate cavity 511 and the placing table cavity 513.
- the plurality of worktable column structures arranged adjacent to the worktable side plate cavity 512 can counteract the flow to the worktable connecting plate cavity 511.
- the material plays a blocking role, which is conducive to more materials being preferentially formed in the cavity 512 of the side plate of the worktable, and can also prevent the material located in the cavity 511 of the connecting plate of the worktable from flowing back to the cavity 512 of the side plate of the worktable to prevent this part
- the material in the table side plate cavity 512 meets the material originally located in the table side plate mold cavity 512 , thereby further preventing the formation of flow lines on the table side plate 502 .
- the material in the cavity 512 of the side plate of the worktable can further flow to the cavity 513 of the feeding table, and the cylindrical structures of the plurality of worktables 50 disposed adjacent to the cavity 513 of the feeding table can flow to the cavity 511 of the connecting plate of the worktable on the one hand. It is beneficial to more materials to be preferentially formed in the cavity 513 of the feeding table, and it can also prevent the material located in the cavity 511 of the connecting plate of the workbench from flowing back to the cavity 513 of the feeding table to prevent this part of the material from being put into the cavity 513.
- the table cavity 513 intersects with the material originally located in the drop table cavity 513 , thereby further preventing the formation of flow lines on the drop table 503 .
- the placing table 503 includes: a U-shaped outer peripheral side plate 5031 , an annular ring plate 5032 and a U-shaped top plate 5033 .
- the two ends of the outer peripheral side plate 5031 in the circumferential direction are respectively connected with the two ends of the worktable side plate 502 along the peripheral direction of the worktable connecting plate 501 in a one-to-one correspondence.
- the ring plate 5032 is located inside the outer peripheral side plate 5031.
- a part of the upper end of the outer peripheral wall of the outer peripheral wall is connected with the outer peripheral wall of the worktable connecting plate 501, the ring plate 5032 defines the clothes throwing port 503, and the top plate 5033 is connected to the rest of the upper end of the outer peripheral wall of the ring plate 5032 and the inner side of the outer peripheral side plate 5031.
- the end faces of the top plate 5033 along its two circumferential ends are located on both radial sides of the ring plate 5032 and both are connected to the worktable connecting plate 501 . Accordingly, the inner peripheral wall of the ring plate 5032, the outer peripheral surface of the outer peripheral side plate 5031, and the top surface of the top plate 5033 are all external surfaces.
- the placement table cavity 513 includes a U-shaped outer peripheral side plate cavity 5131 , an annular ring plate cavity 5132 and a U-shaped top plate cavity 5133 .
- the two ends of the outer peripheral side plate cavity 5131 are respectively connected with the two ends of the table side plate cavity 512 along the circumference of the table connecting plate cavity 511 in one-to-one correspondence, and the ring plate cavity 5132 is located in the outer peripheral side plate cavity 513.
- the inner circumference of the cavity 5131 and a part of the outer circumference of the axial end of the ring plate cavity 5132 are in direct communication with the outer circumference of the table connecting plate cavity 511.
- the outer peripheral wall of the columnar body 514 is the inner peripheral wall of the ring plate cavity 5132.
- the cavity 5133 communicates between the remaining part of the outer circumference of the axial end of the ring plate cavity 5132 and the upper end of the inner circumference of the outer peripheral side plate cavity 5131, and the two ends of the top plate cavity 5133 along its circumferential direction are located in the ring plate cavity Both radial sides of the 5132 are communicated with the cavity 511 of the connecting plate of the worktable.
- the outer peripheral side plate 5031 in the direction from one end of the outer peripheral side plate 5031 connected to the top plate 5033 to the other end of the outer peripheral side plate 5031 , that is, along the width direction of the table side plate 502 , the outer peripheral side plate 5031
- the wall thickness of the end away from the top plate 5033 is the smallest.
- the first one in the direction from the end of the outer peripheral side plate 5031 connected to the top plate 5033 to the other end of the outer peripheral side plate 5031, the outer peripheral side plate 5031 The wall thickness gradually decreases.
- the second type in the direction from the end of the outer peripheral side plate 5031 connected to the top plate 5033 to the other end of the outer peripheral side plate 5031, the wall thickness of the outer peripheral side plate 5031 first remains unchanged, and then gradually decreases.
- the wall thickness of the outer peripheral side plate 5031 gradually increases and then gradually decreases.
- the wall thickness of the outer peripheral side plate 5031 first gradually increases, then remains unchanged, and then gradually decreases . Therefore, compared with the worktable connecting plate 501, it is beneficial to preferentially form the outer peripheral side plate 5031, so as to facilitate the material to finally meet in the cavity 511 of the worktable connecting plate, and to prevent the material from intersecting at the outer peripheral side plate 5031, thereby avoiding the outer peripheral side plate. There are flow lines on the 5031.
- the maximum wall thickness of the outer peripheral side plate 5031 ranges from 2.5 mm to 3.5 mm, that is, the maximum thickness of the outer peripheral side plate 5031 ranges from 2.5 mm to 3.5 mm.
- it is beneficial to ensure the fluidity of the material on the outer peripheral side plate 5031 ensure that the material fills the entire outer peripheral side plate 5031, at least reduce the flow pattern of the outer peripheral side plate 5031 to a certain extent, improve the yield of the product, and can also ensure the work.
- the structural strength of the stage 50 can also prevent the occurrence of the problem of large product volume and material waste caused by setting the wall thickness of the outer peripheral side plate 5031 to be too thick.
- the maximum wall thickness of the outer peripheral side plate 5031 is 2.6m, 2.7m, 2.8m, 2.9m, 3.0m, 3.1mm, 3.2mm, 3.3mm, 3.4mm or 3.5mm.
- the minimum wall thickness of the outer peripheral side plate 5031 ranges from 1.5 mm to 2.5 mm, that is, the minimum thickness of the outer peripheral side plate 5031 ranges from 1.5 mm to 2.5 mm. In this way, it is beneficial to ensure the fluidity of the material on the outer peripheral side plate 5031, ensure that the material fills the entire outer peripheral side plate 5031, at least reduce the flow pattern of the outer peripheral side plate 5031 to a certain extent, improve the yield of the product, and can also ensure the work. Structural strength of table 50.
- the minimum wall thickness of the outer peripheral side plate 5031 is 1.6 mm, 1.7 mm, 1.8 mm, 1.9 mm, 2.0 mm, 2.2 mm, 2.2 mm, 2.3 mm, or 2.4 mm.
- the wall thickness of the outer peripheral side plate 5031 gradually decreases, and is gradually changed from 2.8 mm to 1.6 mm. .
- the wall thickness of the outer peripheral side plate 5031 is the same as the wall thickness of the variable wall thickness region 5023 of the workbench, and the wall thickness variation relationship is the same.
- the thickness of the outer peripheral side plate cavity 5131 is the same as the thickness of the table variable thickness region 5123, and the wall thickness variation relationship is the same.
- the end of the outer peripheral side plate 5031 away from the top plate 5033 is provided with an outer peripheral side plate gate forming area 50311 .
- the table mold core has an outer peripheral side plate gate located at one end of the outer peripheral side plate cavity 5131 away from the top plate cavity 5133 . Therefore, the molding of the outer peripheral side plate 5031 is facilitated, and the flow pattern of the outer peripheral side plate 5031 is reduced.
- the wall thickness of the top plate 5033 ranges from 2.3 mm to 3.3 mm, which corresponds to the range of the thickness of the top plate cavity 5133 in the table mold 5 from 2.3 mm to 3.3 mm.
- the wall thickness of the top plate 5033 is 2.4mm, 2.5mm, 2.6mm, 2.7mm, 2.8mm, 2.9mm, 3.0mm, 3.1mm or 3.2mm. Therefore, it is beneficial to ensure the structural strength of the top plate 5033 and facilitate the molding of the top plate 5033 .
- the wall thickness of the top plate 5033 is equal. Thereby, the mold structure can be simplified.
- the wall thickness of the top plate 5033 is not less than the maximum wall thickness of the outer peripheral side plate 5031 , and is not less than the wall thickness of the ring plate 5032 . Thereby, the molding of the top plate 5033 is further facilitated.
- the ring plate 5032 is a ring plate 5032 with equal wall thickness, that is, the ring plate cavity 5132 is provided with the same thickness. Thereby, the mold structure can be simplified.
- the value range of the wall thickness of the ring plate 5032 is 1.6 mm ⁇ 2.8 mm. In this way, the structural strength of the ring plate 5032 can be ensured, and the rapid filling of the fluid can be ensured.
- the ring plate 5032 is a ring plate 5032 with variable wall thickness, and the non-appearance surface of the ring plate 5032 is provided with a ring plate suitable for the worktable mold 5 .
- the ring plate gate forming area 50321 corresponding to the ring plate gate, at least one ring plate gate forming area 50321 is provided at the end of the ring plate 5032 away from the top plate 5033 .
- the ring plate 5032 has an area of equal wall thickness of the ring plate, and the area of equal wall thickness of the ring plate extends in the entire axial direction of the ring plate 5032, that is, in the entire axial direction of the ring plate 5032, the area of equal wall thickness of the ring plate extends to the ring plate 5032.
- the axial ends of the plate, and the wall thickness at any position of the wall thickness area of the ring plate is equal.
- the ring plate and other wall thickness areas are provided with ring plate gate forming area 50321, and other areas other than the ring plate and other wall thickness areas of the ring plate 5032 are the ring plate variable wall thickness areas, and the wall thickness of the ring plate and other wall thickness areas is not less than ( That is, equal to or greater than) the maximum wall thickness of the ring plate variable wall thickness region, and the wall thickness of the end of the ring plate variable wall thickness region away from the top plate 5033 is the smallest.
- the flow pattern of the ring plate 5032 can be reduced at least to a certain extent, the flow pattern can be prevented from appearing on the appearance surface of the ring plate 5032 at least to a certain extent, the pass rate of the ring plate 5032 can be improved at least to a certain extent, the cost can be reduced, and the user needs.
- the principle of reducing the flow pattern of the ring plate 5032 is the same as that of the worktable side plate 502, and will not be described in detail here.
- the wall thickness of the ring plate variable wall thickness region gradually decreases. In this way, the flow pattern of the ring plate 5032 can be further reduced, the flow pattern can be further prevented from appearing on the appearance surface of the ring plate 5032, the qualified rate of the product can be further improved, the cost can be reduced, and the user's usage needs can be met.
- the wall thickness of the ring plate with variable wall thickness first remains constant, and then gradually increases. decrease. In this way, the flow pattern of the ring plate 5032 can be further reduced, the flow pattern can be further prevented from appearing on the appearance surface of the ring plate 5032, the qualified rate of the product can be further improved, the cost can be reduced, and the user's needs can be met.
- the wall thickness of the ring plate in the region where the wall thickness changes gradually increases first, and then gradually increases. decrease.
- the flow pattern of the ring plate 5032 can be further reduced, the flow pattern can be further prevented from appearing on the appearance surface of the ring plate 5032, the qualified rate of the product can be further improved, the cost can be reduced, and the user's needs can be met.
- the wall thickness of the ring plate in the variable wall thickness region first increases gradually, and then remains constant, and then gradually decreased. In this way, the flow pattern of the ring plate 5032 can be further reduced, the flow pattern can be further prevented from appearing on the appearance surface of the ring plate 5032, the qualified rate of the product can be further improved, the cost can be reduced, and the user's needs can be met.
- the size of the area of the ring plate and other wall thicknesses ranges from 10 mm to 50 mm.
- the length dimensions of the wall thickness area such as the ring plate are 11mm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm, 20mm, 21mm, 22mm, 23mm, 24mm, 25mm, 26mm, 27mm, 28mm, 29mm, 30mm, 31mm, 32mm, 33mm, 34mm, 35mm, 36mm, 37mm, 38mm, 39mm, 40mm, 41mm, 42mm, 43mm, 44mm, 45mm, 46mm, 47mm, 48mm, or 49mm.
- the ring plate gate forming area 50321 is located at the center of one end of the ring plate 5032 having the same wall thickness that is away from the top plate. Therefore, corresponding to the worktable mold 5, in the circumferential direction of the ring plate cavity 5132, the ring plate gate is located in the center of the ring plate equal thickness area, which is more convenient for the material to preferentially fill the entire ring plate equal thickness area.
- At least one of the inner peripheral wall of the outer peripheral side plate 5031 , the inner peripheral wall of the table side plate 502 and the outer peripheral wall of the ring plate 5032 is provided with a reinforcing rib, Among them, the inner peripheral wall of the outer peripheral side plate 5031 , the surface of the table side plate 502 facing the placing table 503 and the outer peripheral wall of the ring plate 5032 are all non-appearance surfaces.
- the reinforcing ribs may be provided only on the inner peripheral wall of the outer peripheral side plate 5031 , the reinforcing ribs may be provided only on the surface of the table side plate 502 facing the placing table 503 , and only the outer peripheral wall of the ring plate 5032 may be provided.
- Reinforcing ribs can be provided on the inner peripheral wall of the outer peripheral side plate 5031 and the surface of the worktable side plate 502 facing the placing table 503, respectively, and the inner peripheral wall of the outer peripheral side plate 5031 and the outer peripheral wall of the ring plate 5032.
- Reinforcing ribs can be provided on the surface of the panel placement platform 503 of the worktable side plate 502 and the outer peripheral wall of the ring plate 5032, respectively, or, the inner peripheral wall of the outer peripheral side plate 5031 and the surface of the worktable side plate 502 facing the placement platform can be provided with reinforcing ribs.
- the surface of 503 and the outer peripheral wall of ring plate 5032 are provided with reinforcing ribs at the same time.
- the table cavity includes: a rib cavity, the inner circumference of the outer peripheral side plate cavity 5131, the inner circumference of the table side plate cavity 512 and the ring plate cavity 5132 At least one of the outer peripheries of the rib is communicated with the reinforcing rib cavity.
- the part provided with the reinforcing rib is referred to as a carrier part
- at least one reinforcing rib provided on the carrier part is a worktable connecting rib 504
- the worktable connecting rib 504 includes a worktable connecting rib body and a The worktable connecting part is connected between the worktable connecting rib body and the carrier part.
- the structure connected with the reinforcing rib cavity is called the carrier part cavity
- at least one reinforcing rib cavity communicated with the carrier part cavity is the worktable connecting rib cavity.
- One side wall in the thickness direction of the part cavity (such as the table side plate cavity 512) is used to form the appearance surface of the carrier part, and the worktable connecting rib cavity is located on the other side wall surface in the thickness direction of the carrier part cavity and is connected with the carrier part cavity.
- the carrier part cavity is connected, and the worktable connecting rib cavity includes the worktable connecting rib body cavity and the worktable connecting part cavity, and the worktable connecting part cavity is connected with the worktable connecting rib body cavity and the carrier part cavity. between.
- the thickness of the worktable connecting portion is smaller than the thickness of one end of the worktable connecting rib body connected to the worktable connecting portion.
- the thickness of the cavity of the worktable connecting portion is smaller than the thickness of the end of the cavity of the worktable connecting rib body that communicates with the cavity of the worktable connecting portion.
- the working table connecting rib cavity and by making the thickness of the working table connecting part cavity smaller than the thickness of the working table connecting rib body cavity, the connection between the working table connecting rib cavity and the carrier part cavity can be avoided at least to a certain extent.
- An unstable flow field is formed at the place, at least to a certain extent, to avoid the material intersection caused by the return of the material in the cavity of the connecting rib body of the worktable to the cavity of the carrier part through the cavity of the connecting part of the worktable, so as to avoid the interaction between the cavity of the carrier part and the cavity of the carrier part.
- the thickness of the worktable connecting portion is smaller than the thickness of the worktable connecting rib body. Therefore, at least to a certain extent, the formation of an unstable flow field at the connection between the cavity of the worktable connecting rib 504 and the cavity of the carrier part can be avoided, and at least to a certain extent, the material in the cavity of the worktable connecting rib body can be prevented from passing through the worktable. The material convergence caused by the backflow of the connecting part cavity to the carrier part cavity, thereby avoiding the problem of flow lines at the connection between the carrier part cavity and the connecting rib 504 of the worktable.
- a portion of the surface of the table connecting portion facing the carrier member is recessed toward a direction away from the carrier member to form a table through hole 50421 that penetrates the table in the thickness direction of the table connecting portion connection part.
- the table connecting part cavity is provided with a table column structure for forming the table through hole 50421, and the table column structure extends in the entire thickness direction of the table connecting part cavity .
- the worktable column structure can reduce the flow area of the material from the connection between the workbench connecting rib cavity and the carrier part cavity, and can at least to a certain extent avoid the workbench connecting rib cavity and the carrier part cavity.
- An unstable flow field is formed at the connection point of the connecting rib of the worktable, at least to a certain extent, to avoid the material intersection caused by the return of the material in the cavity of the connecting rib body of the worktable to the cavity of the carrier part through the cavity of the worktable connection part, so as to avoid the interaction between the carrier part and the carrier part.
- the problem of flow lines generated at the connection of the connecting ribs 504 of the worktable can reduce the flow area of the material from the connection between the workbench connecting rib cavity and the carrier part cavity, and can at least to a certain extent avoid the workbench connecting rib cavity and the carrier part cavity.
- the thickness of the table connection portion is less than the thickness of the carrier member.
- the thickness of the table connecting portion cavity is smaller than the thickness of the carrier member cavity.
- the value range of the wall thickness of the wall thickness region 5024 such as the workbench is 2.3-3.2 mm, which is conducive to the rapid filling of materials.
- the size of the worktable equal-wall thickness region 5024 ranges from 10 mm to 50 mm.
- the length dimension of the wall thickness area 5024 such as the table is 11mm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm, 20mm, 21mm, 22mm, 23mm, 24mm, 25mm, 26mm, 27mm, 28mm, 29mm , 30mm, 31mm, 32mm, 33mm, 34mm, 35mm, 36mm, 37mm, 38mm, 39mm, 40mm, 41mm, 42mm, 43mm, 44mm, 45mm, 46mm, 47mm, 48mm, or 49mm.
- the table gate forming area 5021 is located at the center of one end of the table equal wall thickness region 5024 away from the table connecting plate 501 . Therefore, corresponding to the worktable mold 5 , in the circumferential direction of the worktable connecting plate cavity 51 , the worktable gate is located at the center of the worktable 50 and the same thickness area, so that it is more convenient for the material to preferentially fill the entire worktable 50 . area of equal thickness.
- the clothes treating apparatus includes the above-mentioned workbench 50 .
- the wall thickness of the wall thickness area 5024 of the worktable is not less than that of the worktable
- the maximum wall thickness of the table changing wall thickness region 5023 is beneficial to reduce the flow pattern of the side plate 502 of the worktable, at least to a certain extent, improving the yield of the product and meeting the user's use requirements.
- first feature being “above” or “under” a second feature may include that the first and second features are in direct contact, or that the first and second features are not in direct contact but through them Additional feature contacts between.
- first feature "above”, “over” and “above” the second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is level higher than Second feature.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
一种外观部件,外观部件为一体注塑成型件,包括:非外观板,非外观板的表面为非外观面,非外观板上设有至少一个阻隔孔(1012,4012,5011),阻隔孔在非外观板的厚度方向上贯穿非外观板;第一外观板,第一外观板与非外观板的周壁相连,第一外观板在非外观板的周向上延伸;其中,非外观板的厚度方向的一侧表面设有与模具的浇口对应的至少一个浇口成型区(1011,4021,5021,50311,50321),至少一个浇口成型区邻近第一外观板设置,至少一个阻隔孔邻近第一外观板设置,邻近第一外观板的阻隔孔与邻近第一外观板的浇口成型区沿着第一外观板的长度间隔开。以及一种包括上述外观部件的家用电器。以及一种模具。该外观部件能够在一定程度上防止流纹出现在外观板的外观面,在一定程度上提高外观部件的合格率,降低成本。
Description
本申请基于申请号为202011381066.1和202022841803.3,申请日为2020年11月30日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
本申请涉及家用电器技术领域,尤其是涉及一种外观部件、家用电器和模具。
一般地,家用电器例如滚筒洗衣机的外观部件例如控制面板、分配器把手、工作台等部件兼有功能和外观的双重要求。
相关技术中,在注塑出外观部件时容易在产品上出现流纹缺陷,当较重的流纹出现在外观部件的外观面上时,不但导致产品的合格率低,成本高,而且无法满足用户的使用需求。
发明内容
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的一个目的在于提出一种外观部件,合格率高。
本申请还提出一种家用电器,包括上述的外观部件。
本申请还提出一种模具,模具用于成型外观部件。
根据本申请实施例的外观部件,所述外观部件为一体注塑成型件且包括:非外观板,所述非外观板的表面为非外观面,所述非外观板上设有至少一个阻隔孔,所述阻隔孔在所述非外观板的厚度方向上贯穿所述非外观板;第一外观板,所述第一外观板与所述非外观板的周壁相连,所述第一外观板在所述非外观板的周向上延伸;其中,所述非外观板的厚度方向的一侧表面设有与模具的浇口对应的至少一个浇口成型区,至少一个所述浇口成型区邻近所述第一外观板设置,至少一个所述阻隔孔邻近所述第一外观板设置,邻近所述第一外观板的所述阻隔孔与邻近所述第一外观板的所述浇口成型区沿着所述非外观板的周向间隔开;或,所述第一外观板的非外观面上设有适于与模具的浇口对应的至少一个浇口成型区,至少一个所述阻隔孔邻近所述第一外观板设置。
根据本申请实施例的外观部件,可以至少在一定程度上防止在外观板上形成流纹,有利于提高外观部件的良率,降低成本,满足用户的使用需求。
根据本申请的一些实施例,外观部件包括:包括:第二外观板,所述第二外观板与所述非外观板的周壁相连,所述第一外观板和所述第二外观板在所述非外观板的周向上排布;其中,所述非外观板的厚度方向的一侧表面设有与模具的多个浇口对应的多个浇口成型区,多个所述浇口成型区的其中一部分邻近所述第一外观板设置,多个所述浇口成型区的其余部分邻近所述第二外观板设置,多个所述阻隔孔的其中一部分邻近所述第 一外观板设置,所述多个阻隔孔的其中一部分与所述多个浇口成型区的其中一部分沿着所述非外观板的周向间隔开,所述多个阻隔孔中的其余部分邻近所述第二外观板设置,所述多个阻隔孔中的其余部分与所述多个浇口成型区的其余部分沿着所述非外观板的周向间隔开;或,所述第一外观板的非外观面上设有适于与模具的浇口对应的浇口成型区、或所述第一外观板的非外观面和所述第二外观板的非外观面上分别设有适于与模具的浇口对应的浇口成型区,多个所述阻隔孔中的其中一部分邻近所述第一外观板设置且多个所述阻隔孔中的其余部分中的至少一个邻近所述第二外观板设置。
根据本申请的一些实施例,邻近所述第一外观板的所述阻隔孔与所述第一外观板之间的最小距离小于等于20mm;和/或,邻近所述第二外观板的所述阻隔孔与所述第二外观板之间的最小距离小于等于20mm;和/或,邻近所述第一外观板的所述浇口成型区与所述第一外观板之间的最小距离小于等于20mm;和/或,邻近所述第二外观板的所述浇口成型区与所述第二外观板之间的最小距离小于等于20mm。
根据本申请的一些实施例,邻近所述第一外观板的所述阻隔孔与所述第一外观板之间的最小距离小于等于10mm;和/或,邻近所述第二外观板的所述阻隔孔与所述第二外观板之间的最小距离小于等于10mm;和/或,邻近所述第一外观板的所述浇口成型区与所述第一外观板之间的最小距离小于等于10mm;和/或,邻近所述第二外观板的所述浇口成型区与所述第二外观板之间的最小距离小于等于10mm。
根据本申请的一些实施例,邻近所述第一外观板的所述阻隔孔与所述第一外观板之间的最小距离为0mm;和/或,邻近所述第二外观板的所述阻隔孔与所述第二外观板之间的最小距离为0mm;和/或,邻近所述第一外观板的所述浇口成型区与所述第一外观板之间的最小距离为0mm;和/或,邻近所述第二外观板的所述浇口成型区与所述第二外观板之间的最小距离为0mm。
根据本申请的一些实施例,所述多个阻隔孔在所述非外观板的周向上间隔开排布。
根据本申请的一些实施例,所述非外观板的壁厚小于所述第一外观板的与所述非外观板相连的一端的壁厚。
根据本申请的一些实施例,所述非外观板的壁厚小于所述第一外观板的最小壁厚。
根据本申请的一些实施例,所述非外观板的壁厚小于所述第二外观板的与所述非外观板相连的一端的壁厚。
根据本申请的一些实施例,所述非外观板的壁厚小于所述第二外观板的最小壁厚。
根据本申请的一些实施例,所述外观部件为免喷涂件,所述免喷涂件包括树脂基体和分布于所述树脂基体的金属颗粒。
根据本申请的一些实施例,所述金属颗粒为铝、银或铜。
根据本申请实施例的家用电器,包括上述的外观部件。
根据本申请实施例的家用电器,通过设置上述的外观部件,可以至少在一定程度上防止在外观板上形成流纹,有利于提高外观部件的良率,降低成本,满足用户的使用需求。
根据本申请实施例的模具,包括模仁,所述模仁具有型腔,所述型腔包括非外观板型腔和第一外观板型腔,所述非外观板型腔内设有用于成型阻隔孔的至少一个柱体结构,所述柱体结构在所述非外观板型腔的整个厚度方向上延伸,所述第一外观板型腔与所述非外观板型腔的外周相连通,所述第一外观板型腔在所述非外观板型腔的周向上延伸;其中,所述模仁具有位于所述非外观板型腔的至少一个浇口,至少一个所述浇口邻近所述第一外观板型腔设置,至少一个所述柱体结构邻近所述第一外观板型腔设置,邻近所述第一外观板型腔的所述柱体结构与邻近所述第一外观板型腔的所述浇口沿着所述非外观板型腔的周向间隔开;或,所述模仁具有位于所述第一外观板型腔的至少一个浇口,至少一个所述柱体结构邻近所述第一外观板型腔设置。
根据本申请实施例的模具,有利于物料优先在外观板型腔成型,从而可以至少在一定程度上防止物料由非外观板型腔流向外观板型腔,而导致的外观板上产生流纹的问题,有利于提高外观部件的良率,降低成本,满足用户的使用需求。
根据本申请的一些实施例,所述型腔包括第二外观板型腔,所述第二外观板型腔与所述非外观板型腔的外周相连通,所述第一外观板型腔和所述第二外观板型腔在所述非外观板型腔的周向上排布;其中,所述模仁具有位于所述非外观板型腔的多个浇口,多个所述浇口的其中一部分邻近所述第一外观板型腔设置,多个所述浇口的其余部分邻近所述第二外观板型腔设置,多个所述柱体结构的其中一部分邻近所述第一外观板型腔设置,所述多个柱体结构的其中一部分与所述多个浇口的其中一部分沿着所述非外观板型腔的周向间隔开,多个所述柱体结构的其余部分邻近所述第二外观板型腔设置,所述多个柱体结构的其余部分与所述多个浇口的其余部分沿着所述非外观板型腔的周向间隔开;或,所述模仁具有位于所述第一外观板型腔的浇口或模具具有分别位于所述第一外观板型腔和所述第二外观板型腔的浇口,多个所述柱体结构的其中一部分邻近所述第一外观板型腔设置且多个所述柱体结构中的其余部分中的至少一个邻近所述第二外观板型腔设置。
在本申请的一些实施例中,邻近所述第一外观板型腔的所述柱体结构与所述第一外观板型腔之间的最小距离小于等于20mm;和/或,邻近所述第二外观板的所述柱体结构与所述第二外观板型腔之间的最小距离小于等于20mm;和/或,邻近所述第一外观板型腔的所述浇口与所述第一外观板型腔之间的最小距离小于等于20mm;和/或,邻近所述第二外观板型腔的所述浇口与所述第二外观板型腔之间的最小距离小于等于20mm。
在本申请的一些实施例中,邻近所述第一外观板型腔的所述柱体结构与所述第一外观板型腔之间的最小距离小于等于10mm;和/或,邻近所述第二外观板的所述柱体结构与所述第二外观板型腔之间的最小距离小于等于10mm;和/或,邻近所述第一外观板型腔的所述浇口与所述第一外观板型腔之间的最小距离小于等于10mm;和/或,邻近所述第二外观板型腔的所述浇口与所述第二外观板型腔之间的最小距离小于等于10mm。
在本申请的一些实施例中,邻近所述第一外观板型腔的所述柱体结构与所述第一外观板型腔之间的最小距离为0mm;和/或,邻近所述第二外观板的所述柱体结构与所述 第二外观板型腔之间的最小距离为0mm;和/或,邻近所述第一外观板型腔的所述浇口与所述第一外观板型腔之间的最小距离为0mm;和/或,邻近所述第二外观板型腔的所述浇口与所述第二外观板型腔之间的最小距离为0mm。
在本申请的一些实施例中,所述多个柱体结构在所述非外观板型腔的周向上间隔开排布。
在本申请的一些实施例中,所述非外观板型腔的厚度小于所述第一外观板型腔的与所述非外观板型腔相连通的一端的厚度。
在本申请的一些实施例中,所述非外观板型腔的厚度小于所述第一外观板型腔的最小厚度。
在本申请的一些实施例中,所述非外观板型腔的厚度小于所述第二外观板型腔的与所述非外观板型腔相连通的一端的厚度。
在本申请的一些实施例中,所述非外观板型腔的厚度小于所述第二外观板型腔的最小厚度。
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是根据本申请一些实施例的控制面板的示意图;
图1a是根据图1所示的1B处圈示部分的放大图;
图1b是根据图1所示的2B处圈示部分的放大图;
图1c是根据图1所示的3B处圈示部分的放大图;
图2是根据图1所示的A-A方向的剖视示意图,图中的箭头宽度A1为面板侧板的宽度方向,箭头厚度A2为面板侧板的厚度方向,箭头厚度A1为面板连接板的厚度方向;
图3是根据图1所示的B处圈示部分的放大图;
图4是根据本申请一些实施例的控制面板的另一方向的示意图;
图5是根据图4所示的C-C方向的剖视示意图;
图6是根据图5所示的E处圈示部分的放大图;
图7是根据本申请一些实施例的面板模具的示意图;
图8是根据图7所示的F-F方向的剖视示意图;
图9是根据8所示的H处圈示部分的放大图,图中宽度A2为面板侧板型腔的宽度方向;
图10是根据图7所示的G-G方向的剖视示意图;
图11是根据图10所示的M处圈示部分的放大图;
图12是根据本申请一些实施例的物料在面板侧板型腔内的流动示意图;
图13是根据本申请另一些实施例的物料在面板侧板型腔内的流动示意图;
图14是根据本申请另一些实施例的物料在面板侧板型腔内的流动示意图;
图15是根据本申请另一些实施例的物料在面板侧板型腔内的流动示意图;
图16是相关技术中的物料在型腔内的流动示意图。
图17是根据本申请一些实施例的分配器把手的示意图;
图18是根据图17所示的V-V方向的剖视图,图中,箭头宽度E2为把手侧板的宽度方向;
图19是根据图18所示的W处圈示部分的放大图;
图20是根据本申请一些实施例的分配器把手的另一方向的示意图;
图20a是根据本申请一些实施例的分配器把手的再一方向的示意图,图中,箭头长度E1为把手连接板的长度方向,箭头宽度E1为把手连接板的宽度方向;
图20b是根据图20a所示的W1处圈示部分的放大图;
图21是根据本申请一些实施例的把手模具的示意图;
图22是根据图21所示的X-X方向的剖视图;
图23是根据图21所示的Y-Y方向的剖视图;
图24是根据本申请一些实施例的把手模具的另一方向的示意图;
图25是根据图24所示的Z1-Z1方向的剖视图;
图26是根据图24所示的Z-Z方向的剖视图;
图27是根据本申请一些实施例的工作台的示意图;
图28是根据本申请一些实施例的工作台的另一方向的示意图;
图29是根据图28所示的A1-A1方向的剖视图;
图30是根据图29所示的A2处圈示部分的放大图;
图31是根据图28所示的A3处圈示部分的放大图;
图32是根据本申请一些实施例的工作台的又一方向的示意图;
图33是根据图32所示的A4-A4方向的剖视图,图中,箭头宽度D1为工作台侧板的宽度方向,箭头厚度D1是工作台侧板的厚度方向;
图34是根据图33所示的A5处圈示部分的放大图;
图35是根据本申请一些实施例的工作台的再一方向的示意图;
图36是根据图35所示的A6处圈示部分的放大图;
图37是根据图36所示的A7处圈示部分的放大图,图中,箭头厚度D2为工作台连接部的厚度方向;
图37a是根据本申请游戏诶实施例的工作台的其他方向的示意图;
图37b是根据图37a所示的A12处圈示部分的放大图;
图37c是根据图37a所示的A13处圈示部分的放大图;
图37d是根据图37a所示的A14处圈示部分的放大图;
图37e是根据图37a所示的A15处圈示部分的放大图;
图37f是根据图37a所示的A16处圈示部分的放大图;
图37g是根据图37a所示的A17处圈示部分的放大图;
图37h是根据图37a所示的A18处圈示部分的放大图;
图37i是根据图37a所示的A11-A11处的剖视示意图;
图37j是根据图37i所示的A19处圈示部分的放大图;
图37k是根据图37i所示的A20处圈示部分的放大图;
图38是根据本申请一些实施例的工作台模具的示意图;
图39是根据图38所示的A8-A8方向的剖视图;
图40是根据图38所示的A9-A9方向的剖视图;
图41是根据图38所示的A10-A10方向的剖视图;
图42是根据图37所示的A11处圈示部分的放大图。
附图标记:
控制面板10;面板连接板101;面板浇口成型区1011;其中一个面板浇口成型区1011a;面板阻隔孔1012;其中一个面板阻隔孔1012a;面板侧板102;第一侧板体1021;第二侧板体1022;面板顶板103;面板连接筋104;面板连接筋本体1041;面板连接部1042;面板模具1;面板模仁11;面板连接板型腔111;面板浇口1111;面板侧板型腔112;第一侧板体型腔1121;面板顶板型腔113;面板连接筋型腔114;面板连接筋本体型腔1141;面板连接部型腔1142。
分配器把手40;把手连接板401;把手阻隔孔4012;把手侧板402;第一把手侧板体4021;第二把手侧板体4022;把手变壁厚区域4023;把手等壁厚区域4024;把手浇口成型区4021;把手板403;扣持部4031;把手模具4;把手模仁41;把手连接板型腔411;把手侧板型腔412;第一把手侧板体型腔4121;把手变厚度区域4123;把手板型腔413。
工作台50;工作台连接板501;工作台阻隔孔5011;工作台侧板502;工作台浇口成型区5021;投放台503;外周侧板5031;外周侧板浇口成型区50311;圈板5032;圈板浇口成型区50321;顶板5033;工作台变壁厚区域5023;工作台等壁厚区域5024;工作台连接筋504;工作台贯穿孔50421;衣物投放口505;工作台模具5;工作台模仁5;工作台连接板型腔511;工作台侧板型腔512;工作台变厚度区域5121;投放台型腔513;外周侧板型腔5131;圈板型腔5132;顶板型腔5133;柱状体514。
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相 同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。
一般地,家用电器例如滚筒洗衣机的外观部件例如控制面板、分配器把手、工作台等部件兼有功能和外观的双重要求。
一般地,外观部件制造工艺多为注塑+喷涂工艺,喷涂后的外观部件具备绚丽金属外观效果,但喷涂工艺存在污染大、成本高、合格率低、报废后不可回收等缺点,严重影响环境和生产人员的健康,不符合绿色制造的概念。为解决喷涂工艺存在的不足,免喷涂热塑性工程物料应运而生,采用免喷涂注塑能够给予产品金属外观效果,从而取消喷涂工艺,达到降低生产成本的目的,同时,也避免了喷涂过程中污染物的排放。
不管是采用免喷涂材料制造外观部件,还是通过注塑+喷涂工艺制造外观部件,对于流动性差的物料来说,尤其是包含金属颗粒的免喷涂材料,由于免喷涂材料中存在金属颗粒等物质,在注塑过程中物料在流动过程中遇到阻碍会造成金属颗粒排布不均,这样当注塑出产品时在光的照射下出现光散射,产品在视觉上形成流纹,导致产品出现流纹缺陷,当流纹出现在产品的外观面时,不但导致产品的合格率低,而且无法满足用户的使用需求。在下面的描述中,以包含金属颗粒的免喷涂材料为例进行说明,也就是说,外观部件可以为免喷涂件,免喷涂件包括树脂基体和分布于树脂基体内的金属颗粒。可选地,金属颗粒为铜、铝或银。
下面描述根据本申请实施例的外观部件、家用电器和用于成型外观部件的模具。由此,外观部件为一体注塑成型件,由此,一体件的结构不仅可以保证外观部件的结构、性能稳定性,并且方便成型、制造简单,而且省去了多余的装配件以及连接工序,保证外观部件连接的可靠性,再者,一体形成的结构的整体强度和稳定性较高,组装更方便,寿命更长。
根据本申请实施例的外观部件,包括非外观板和第一外观板。非外观板的表面为非外观面,第一外观板具有外观面和非外观面,当外观部件使用在家用电器中时,非外观板的表面不外露,外观板的表面外露,第一外观板与非外观板的外周壁相连。第一外观板在非外观板的周向上延伸。非外观板上设有多个间隔开的阻隔孔,阻隔孔在非外观板的厚度方向上贯穿非外观板。
根据本申请的一些实施例,外观部件包括第二外观板,第二外观板具有外观面和非外观面,第一外观板和第二外观板均与非外观板的周壁相连,第一外观板和第二外观板在非外观板的周向上排布。
为便于描述外观部件的具体结构,下面结合用于成型外观部件的模具。
根据本申请实施例的模具,包括模仁。其中,模仁具有型腔,型腔包括非外观板型腔和第一外观板型腔。非外观板型腔内设有用于成型阻隔孔的至少一个柱体结构,柱体结构在非外观板型腔的整个厚度方向上延伸,第一外观板型腔与非外观板型腔的外周相连通,第一外观板型腔在非外观板型腔的周向上延伸。
可选地,型腔包括第二外观板型腔,第一外观板型腔和第二外观板型腔均与非外观 板型腔的外周相连通,第一外观板型腔和第二外观板型腔在所述非外观板型腔的周向上排布。
在一些实施例中,非外观板的厚度方向的一侧表面设有与模具的浇口对应的至少一个浇口成型区,至少一个浇口成型区邻近第一外观板设置,至少一个阻隔孔邻近第一外观板设置,邻近第一外观板的阻隔孔与邻近第一外观板的浇口成型区沿着非外观板的周向间隔开。具体而言,非外观板的厚度方向的一侧表面设有多个与模具的浇口对应的多个浇口成型区,多个浇口成型区的其中一部分邻近第一外观板设置,多个浇口成型区的其余部分邻近第二外观板设置,多个阻隔孔的其中一部分邻近第一外观板设置,多个阻隔孔中的其余部分邻近第二外观板设置,所述多个阻隔孔的其中一部分与所述多个浇口成型区的其中一部分沿着非外观板的周向间隔开,所述多个阻隔孔的其余部分与所述多个浇口成型区的其余部分沿着非外观板的周向方向间隔开。
具体而言,采用所述的模具注塑出外观部件坯件且外观部件坯件从模具出模后,模具的浇口处的物料会有一部分遗留在外观部件坯件上并形成浇口成型部,外观部件的浇口成型区即为该浇口成型部所在的区域。其中,可以理解的是,可以对外观部件坯件进行再处理以切除或部分切除该浇口成型部,当然,也可以对该外观部件坯件的浇口成型部不处理,即外观部件上保留该浇口成型部,对此不作具体限定,可以根据生产的实际需要进行设置。
对应于上述的结构,在模具中,模仁具有位于非外观板型腔的至少一个浇口,至少一个浇口邻近第一外观板型腔设置,至少一个柱体结构邻近第一外观板型腔设置,邻近第一外观板型腔的柱体结构与邻近第一外观板型腔的浇口沿着非外观板型腔的周间隔开。具体地,模仁具有位于非外观板型腔的厚度方向的一侧壁面的多个浇口,多个浇口的其中一部分邻近第一外观板型腔设置,多个浇口的其余部分邻近第二外观板型腔设置,多个柱体结构的其中一部分邻近第一外观板型腔设置,所述多个柱体结构的其中一部分与所述多个浇口的其中一部分沿着非外观板型腔的周向间隔开,多个柱体结构的其余部分邻近第二外观板型腔设置,多个柱体结构的其余部分与多个浇口的其余部分沿着非外观板型腔的周向间隔开。
由于模具的其中一部分浇口是邻近第一外观板型腔,模具的其余部分浇口邻近第二外观板型腔设置,这样,从所述模具的其中一部分浇口流出的物料的一部分朝向靠近非外观板型腔的中心的方向流向非外观板型腔,其余部分物料直接经过非外观板型腔的边缘流向第一外观板型腔,这样更加利于第一外观板的成型,减少第一外观板的流纹;并且为了防止朝向靠近非外观板型腔的中心的方向流动的物料在填充非外观板型腔后多余的物料流向第一外观板型腔以防止该部分物料在第一外观板型腔与本来位于第一外观板型腔的物料交汇,因此在非外观板型腔的邻近第一外观板型腔的位置设置了柱体结构,从而可以进一步地防止在第一外观板上形成流纹,有利于提高第一外观板的良率,降低成本,满足用户的使用需求。并且当物料从模具的浇口流出时,一部分物料可以直接流向第一外观板型腔,从而可以缩短物料从该浇口流到第一外观板型腔的路径,有利 于保证物料由非外观板型腔稳定的流动到第一外观板型腔,从而减小第一外观板处的流纹,至少在一定程度上提高外观部件产品的良率,满足用户的使用需求。
同样的,从所述模具的其余部分浇口流出的物料的一部分朝向靠近非外观板型腔的中心的方向流向非外观板型腔,其余部分物料直接经过非外观板型腔的边缘流向第二外观板型腔,从而便于第二外观板的优先成型,减少第二外观板的流纹;并且为了防止朝向靠近非外观板型腔的中心的方向流动的物料在填充非外观板型腔后多余的物料流向第二外观板型腔以防止该部分物料在第二外观板型腔与本来位于第二外观板型腔的物料交汇,因此在非外观板型腔的邻近第二外观板型腔的位置设置了柱体结构,从而可以防止在第二外观板上形成流纹,有利于提高第二外观板的良率,降低成本,满足用户的使用需求。并且当物料从模具的浇口流出时,一部分物料可以直接流向第二外观板型腔,从而可以缩短物料从该浇口流到第二外观板型腔的路径,有利于保证物料由非外观板型腔稳定的流动到第二外观板型腔,从而减小第二外观板处的流纹,至少在一定程度上提高外观部件产品的良率,满足用户的使用需求。
在另一些实施例中,第一外观板的非外观面上设有适于与模具的浇口对应的浇口成型区,至少一个阻隔孔邻近第一外观板设置。具体地,非外观板上不设置适于与模具的浇口对应的浇口成型区,第一外观板的非外观面上设有适于与模具的浇口对应的浇口成型区或第一外观板的非外观面和第二外观板的非外观面上分别设有适于与模具的浇口对应的浇口成型区,多个阻隔孔中的其中一部分邻近第一外观板设置且多个阻隔孔中的其余部分中的至少一个邻近第二外观板设置。
具体而言,采用所述的模具注塑出外观部件坯件且外观部件坯件从模具出模后,模具的浇口处的物料会有一部分遗留在外观部件坯件上并形成浇口成型部,外观部件的浇口成型区即为该浇口成型部所在的区域。其中,可以理解的是,可以对外观部件坯件进行再处理以切除或部分切除该浇口成型部,当然,也可以对该外观部件坯件的浇口成型部不处理,即外观部件上保留该浇口成型部,对此不作具体限定,可以根据生产的实际需要进行设置。
对应于上述的结构,模仁具有位于第一外观板型腔的至少一个浇口,至少一个柱体结构邻近第一外观板型腔设置。具体地,在模具中,模仁具有位于第一外观板型腔的浇口或模仁具有分别位于第一外观板型腔和第二外观板型腔的浇口,模仁不具有位于非外观板型腔的浇口,多个柱体结构的其中一部分邻近第一外观板型腔设置且多个柱体结构中的其余部分中的至少一个邻近第二外观板型腔设置。
在模具中,由于浇口位于第一外观板型腔,这样,物料从浇口流出时首先流经第一外观板型腔,并且优先成型第一外观板型腔,从而可以减小第一外观板的流纹。并且,之后物料会流向非外观板型腔,邻近第一外观板型腔设置的多个柱体结构一方面可以对流向非外观板型腔的物料起到阻止作用,有利于更多地物料优先在第一外观板型腔内成型,还可以阻止位于非外观板型腔的物料回流到第一外观板型腔以防止该部分物料在非 外观板型腔与本来位于第一外观板型腔的物料交汇,从而可以防止在第一外观板上形成流纹,有利于提高第一外观板的良率,降低成本,满足用户的使用需求。
而邻近第二外观板型腔设置的多个柱体结构一方面可以对流向非外观板型腔的物料起到阻止作用,有利于更多地物料在第二外观板型腔内成型,还可以阻止位于非外观板型腔的物料回流到第二外观板型腔以防止该部分物料在第二外观板型腔与本来位于第二外观板型腔的物料交汇,从而可以防止在第二外观板上形成流纹,有利于提高第二外观板的良率,降低成本,满足用户的使用需求。
根据本申请实施例的用于成型外观部件的模具,有利于物料优先在第一外观板型腔成型,从而可以至少在一定程度上防止第一外观板上产生流纹的问题,有利于提高外观部件的良率,降低成本,满足用户的使用需求。
根据本申请实施例的外观部件,可以至少在一定程度上防止在第一外观板上形成流纹,有利于提高外观部件的良率,降低成本,满足用户的使用需求。
在本申请的一些实施例中,第一外观板的沿非外观板的周向的两端与第二外观板的沿非外观板的周向的两端一一对应相连。由此,有利于提高外观部件的结构强度。
在本申请的一些实施例中,多个阻隔孔在非外观板的周向上间隔开排布。由此,可以至少在一定程度上防止在外观板上形成流纹,有利于提高外观部件的良率,降低成本,满足用户的使用需求。
在本申请的一些实施例中,非外观板的壁厚小于第一外观板的与非外观板相连的一端的壁厚。由此,有利于更多地物料流向第一外观板,有利于保证第一外观板的成型,保证物料在第一外观板的稳定流动,进一步地减少第一外观板上的流纹。
在本申请的一些实施例中,非外观板的壁厚小于第二外观板的与非外观板相连的一端的壁厚。由此,有利于更多地物料流向第一外观板,有利于保证第二外观板的成型,保证物料在第二外观板的稳定流动,进一步地减少第二外观板上的流纹。
在本申请的一些实施例中,邻近第一外观板的阻隔孔与第一外观板之间的最小距离小于等于20mm。具体而言,在模具中,邻近第一外观板型腔的柱体结构与第一外观板型腔之间的最小距离小于等于20mm。例如为18、15、14、12、10、8、9、5、4、或0mm。
在本申请的一些实施例中,邻近第二外观板的阻隔孔与第二外观板之间的最小距离小于等于20mm。具体而言,在模具中,邻近第二外观板型腔的柱体结构与第二外观板型腔之间的最小距离小于等于20mm。例如为18、15、14、12、10、8、9、5、4、或0mm。
在本申请的一些实施例中,邻近第一外观板的浇口成型区与第一外观板之间的最小距离小于等于20mm。具体而言,在模具中,邻近第一外观板型腔的浇口与第一外观板型腔之间的最小距离小于等于20mm。例如为18、15、14、12、10、8、9、5、4、或0mm。
在本申请的一些实施例中,邻近第二外观板的浇口成型区与第二外观板之间的最小 距离小于等于20mm。在模具中,邻近第二外观板型腔的浇口与第二外观板型腔之间的最小距离小于等于20mm。例如为18、15、14、12、10、8、9、5、4、或0mm。
在一些实施例中,非外观板的厚度方向上的一侧表面设有浇口成型区。第一外观板沿非外观板的周向延伸,第一外观板的宽度方向(即为非外观板的厚度方向)的一端与非外观板的外周壁相连,第一外观板的厚度方向上的一侧表面为外观面,第一外观板的宽度方向的另一端的壁厚最小。
具体而言,在注塑时,在物料流动过程中,较热的物料熔体通过浇口进入型腔后,流动过程中与较冷的型腔内壁接触,物料会在型腔内壁快速冻结,形成一层较薄的凝固层。凝固层中金属颗粒的排布决定着免喷涂产品外观的优劣,稳定型的流动能够形成一致的金属颗粒取向,获得较好的外观。在本申请中,由于第一外观板型腔的宽度方向的另一端的壁厚最小,即沿着第一外观板型腔的宽度方向,第一外观板型腔的邻近非外观板型腔且与第一外观板型腔的宽度方向的另一端直接相连通的部分(称为大厚度部)的厚度必然大于第一外观板型腔的宽度方向的另一端(称为小厚度部)的厚度,这样在非外观板型腔的周向上,物料沿着第一外观板型腔流动时,由于大厚度部的厚度大于小厚度部的厚度,物料在大厚度部处更容易流动,流速更快,物料在大厚度部处呈前凸的趋势,在大厚度处存在明显前沿流动,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而就不会发生卷曲和翻转,有利于在一定程度上避免大厚度部处的物料与小厚度部处的物料在前沿处出现卷曲和翻转,进一步地保证物料流动的稳定性,从而减少在第一外观板的与大厚度部和小厚度部对应的位置处的流纹,至少在一定程度上提高外观部件产品的良率,满足用户的使用需求。
关于第一外观板的壁厚变化关系可存在以下几种方式:
第一种:在从第一外观板的宽度方向的一端到第一外观板的宽度方向的另一端的方向上,第一外观板的壁厚逐渐减小。具体而言,在模具中,在从第一外观板型腔的宽度方向的一端到第一外观板型腔的宽度方向的另一端的方向上,第一外观板型腔的厚度逐渐减小,这样在非外观板型腔的周向上,物料在沿着第一外观板型腔内流动时,基于第一外观板型腔的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图11中所示的斜面的方式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小第一外观板的流纹,进一步地防止流纹出现在第一外观板的外观面,进一步地提高外观部件的合格率,降低成本,满足用户的使用需求。
第二种:在从第一外观板的宽度方向的一端到第一外观板的宽度方向的另一端的方向上,第一外观板的壁厚先保持不变、而后逐渐减小。具体而言,在模具中,在从第一外观板型腔的宽度方向的一端到第一外观板型腔的宽度方向的另一端的方向上,第一外观板型腔的厚度先保持不变、而后逐渐减小,这样在非外观板型腔的周向上,物料在沿 着第一外观板型腔流动时,基于第一外观板型腔的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图14所示的在厚度相同的位置处为与第一外观板型腔的宽度方向大体平行的表面,在厚度逐渐减小的位置处会出现朝向物料流动的上游倾斜的表面,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小第一外观板的流纹,进一步地防止流纹出现在第一外观板的外观面,进一步地提高外观部件的合格率,降低成本,满足用户的使用需求。
第三种,在从第一外观板的宽度方向的一端到第一外观板的宽度方向的另一端的方向上,第一外观板的壁厚先逐渐增大、然后逐渐减小。具体而言,在模具中,在从第一外观板型腔的宽度方向的一端到第一外观板型腔的宽度方向的另一端的方向上,第一外观板型腔的厚度先逐渐增大、然后逐渐减小,这样在非外观板型腔的周向上,物料在沿着第一外观板型腔流动时,基于第一外观板型腔的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图13中示出的前凸式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小第一外观板的流纹,进一步地防止流纹出现在第一外观板的外观面,进一步地提高外观部件的合格率,降低成本,满足用户的使用需求。
第四种,在从第一外观板的宽度方向的一端到第一外观板的宽度方向的另一端的方向上,第一外观板的壁厚先逐渐增大、而后保持不变、然后逐渐减小。具体而言,在模具中,在从第一外观板型腔的宽度方向的一端到第一外观板型腔的宽度方向的另一端的方向上,第一外观板型腔的厚度先逐渐增大、而后保持不变、然后逐渐减小,这样在非外观板型腔的周向上,物料在沿着第一外观板型腔流动时,基于第一外观板型腔的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图15所示的前凸式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小第一外观板的流纹,进一步地防止流纹出现在第一外观板的外观面,进一步地提高外观部件的合格率,降低成本,满足用户的使用需求。
因此,相较于相关技术中,图16所示的前沿面为内凹的方式来说,本申请中的上述实施方式,更加利于面板侧板102的流纹的减轻。
在本申请的一些实施例中,第一外观板的最大壁厚的取值范围为2.5mm~3.5mm,即第一外观板型腔的最大厚度的取值范围为2.5mm~3.5mm。由此,有利于保证物料在第一外观板型腔的流动性,保证物料充满整个第一外观板型腔,至少在一定程度上减少 第一外观板的流纹,提高产品的良率,并且还可以保证第一外观板的结构强度,同时还可以防止因将第一外观板的厚度设置地过厚而导致的产品体积大,浪费材料的问题发生。
例如,第一外观板的最大壁厚的取值为2.6mm、2.7mm、2.8mm、2.9mm、3.0mm、.mm、3.1mm、3.2mm或3.3mm。
在本申请的一些实施例中,第一外观板的最小壁厚的取值范围为1.5mm~2.5mm,即第一外观板型腔的最小厚度的取值范围为1.5mm~2.5mm。由此,有利于保证物料在第二外观板的流动性,保证物料充满整个第二外观板,至少在一定程度上减少第二外观板的流纹,提高产品的良率,并且还可以保证第二外观板的结构强度。
例如,第一外观板的最小壁厚的取值为1.6mm、1.7mm、1.8mm、1.9mm、2.0mm、.mm、2.1mm、2.1mm、或2.3mm。
在本申请的一些实施例中,非外观板的与第一外观板相连的一端的壁厚不大于第一外观板的宽度方向的所述一端的壁厚。具体而言,在模具中,非外观板型腔的与第一外观板型腔相连通的一端的厚度不大于第一外观板型腔的宽度方向的所述一端的厚度。由此,当物料从模具的与第一外观板型腔相邻的浇口流出时,有利于更多的物料可以直接流向第一外观板型腔,进一步地保证物料在第一外观板的稳定流动,从而减小第一外观板处的流纹。
在本申请的一些实施例中,非外观板的与第一外观板相连的一端的壁厚小于第一外观板的宽度方向的所述一端的壁厚。由此,当物料从模具的与第一外观板型腔相邻的浇口流出时,有利于更多的物料可以直接流向第一外观板型腔,进一步地保证物料在第一外观板的稳定流动,从而减小第一外观板处的流纹。
在本申请的一些实施例中,非外观板的与第一外观板相连的一端的壁厚小于第一外观板的最小壁厚。由此,当物料从模具的与第一外观板型腔相邻的浇口流出时,有利于更多的物料可以直接流向第一外观板型腔,进一步地保证物料在第一外观板的稳定流动,从而减小第一外观板处的流纹。
在本申请的一些实施例中,非外观板的壁厚小于第一外观板的与非外观板相连的一端的壁厚。具体而言,在模具中,非外观板型腔的厚度小于第一外观板型腔的与非外观板型腔相连通的一端的厚度。由此,当物料从模具的与第一外观板型腔相邻的浇口流出时,有利于更多的物料可以直接流向第一外观板型腔,进一步地保证物料在第一外观板的稳定流动,从而减小第一外观板处的流纹。
在本申请的一些实施例中,非外观板的壁厚小于第一外观板的壁厚。也就是说,非外观板的壁厚小于第一外观板的最小壁厚,对应于模具中,非外观板型腔的厚度小于第一外观板型腔的最小厚度。由此,当物料从模具的与第一外观板型腔相邻的浇口流出时,有利于更多的物料可以直接流向第一外观板型腔,进一步地保证物料在第一外观板的稳定流动,从而减小第一外观板处的流纹。
在本申请的一些实施例中,非外观板的壁厚小于第二外观板的与非外观板相连的一 端的壁厚。具体而言,在模具中,非外观板型腔的厚度小于第二外观板型腔的与非外观板型腔相连通的一端的厚度。由此,当物料从模具的与第二外观板型腔相邻的浇口流出时,有利于更多的物料可以直接流向第二外观板型腔,进一步地保证物料在第二外观板的稳定流动,从而减小第二外观板处的流纹。
在本申请的一些实施例中,非外观板的壁厚小于第二外观板的壁厚。也就是说,非外观板的壁厚小于第二外观板的最小壁厚。由此,当物料从模具的与第二外观板型腔相邻的浇口流出时,有利于更多的物料可以直接流向第二外观板型腔,进一步地保证物料在第二外观板的稳定流动,从而减小第二外观板处的流纹。
根据本申请实施例的家用电器,包括上述的外观部件。
根据本申请实施例的家用电器,通过设置上述的外观部件,可以至少在一定程度上防止在外观板上形成流纹,有利于提高外观部件的良率,降低成本,满足用户的使用需求。
下面以控制面板为例说明外观部件的具体结构。
衣物处理设备例如滚筒洗衣机的控制面板10用于控制洗衣机实现洗涤、脱水、烘干等程序的核心组件,兼有功能和外观的双重要求。
一般地,控制面板10制造工艺多为注塑+喷涂工艺,喷涂后的控制面板10具备绚丽金属外观效果,但喷涂工艺存在污染大、成本高、合格率低、报废后不可回收等缺点,严重影响环境和生产人员的健康,不符合绿色制造的概念。为解决喷涂工艺存在的不足,免喷涂热塑性工程物料应运而生,采用免喷涂注塑能够给予产品金属外观效果,从而取消喷涂工艺,达到降低生产成本的目的,同时,也避免了喷涂过程中污染物的排放。
不管是采用免喷涂材料制造控制面板10,还是通过注塑+喷涂工艺制造控制面板10,对于流动性差的物料来说,尤其是包含金属颗粒的免喷涂材料,由于免喷涂材料中存在金属颗粒等物质,在注塑过程中物料在流动过程中遇到阻碍会造成金属颗粒排布不均,这样当注塑出产品时在光的照射下出现光散射,产品在视觉上形成流纹,导致产品出现流纹缺陷,当流纹出现在产品的外观面时,不但导致产品的合格率低,而且无法满足用户的使用需求。在下面的描述中,以包含金属颗粒的免喷涂材料为例进行说明,也就是说,控制面板10可以为免喷涂件,免喷涂件包括树脂基体和分布于树脂基体内的金属颗粒。可选地,金属颗粒为铜、铝或银。
下面参考附图描述根据本申请实施例的衣物处理设备的控制面板10、衣物处理设备和用于成型控制面板10的面板模具1。由此,控制面板10为一体注塑成型件,由此,一体件的结构不仅可以保证控制面板10的结构、性能稳定性,并且方便成型、制造简单,而且省去了多余的装配件以及连接工序,保证控制面板10连接的可靠性,再者,一体形成的结构的整体强度和稳定性较高,组装更方便,寿命更长。可选地,衣物处理设备为洗衣机、干衣机或洗干一体机。
如图1-图2所示,根据本申请实施例的衣物处理设备的控制面板10,包括:面板 连接板101和面板侧板102。
面板连接板101的表面为非外观面,也就是说,当控制面板10使用在衣物处理设备中时,面板连接板101的表面不外露。
面板侧板102沿面板连接板101的周向延伸,面板侧板102的宽度方向的一端与面板连接板101的外周壁相连,面板侧板102的厚度方向上的背离面板连接板101的一侧表面为外观面。这里,需要说明的是,面板侧板102的宽度方向的一端为与面板连接板101相连的一端,面板侧板102的宽度方向的另一端为远离面板连接板101的一端。
在一些实施例中,如图1a、1b、1c、以及图3所示,面板连接板101的厚度方向上的一侧表面设有至少一个面板浇口成型区1011,面板浇口成型区1011适于与面板模具1的面板浇口1111对应,至少一个面板浇口成型区1011邻近面板侧板102设置。至少一个面板浇口成型区1011邻近面板侧板102设置,面板侧板102的宽度方向的另一端(即远离面板连接板101的端部)的壁厚最小。这样,可以至少在一定程度上减小面板侧板102的流纹,至少在一定程度上防止流纹出现在面板侧板102的外观面,至少在一定程度上提高控制面板10的合格率,降低成本,满足用户的使用需求。
在一些实施例中,面板侧板102的与其外观面相背的一侧表面的邻近面板连接板101的一端设有至少一个面板浇口成型区1011,面板浇口成型区1011适于与面板模具1的面板浇口1111对应,面板侧板102的宽度方向的另一端(即远离面板连接板101的端部)的壁厚最小。这样,可以至少在一定程度上减小面板侧板102的流纹,至少在一定程度上防止流纹出现在面板侧板102的外观面,至少在一定程度上提高控制面板10的合格率,降低成本,满足用户的使用需求。
具体而言,采用所述的面板模具1注塑出控制面板坯件且控制面板坯件从面板模具1出模后,面板模具1的面板浇口1111处的物料会有一部分遗留在控制面板坯件上并形成面板浇口成型部,控制面板10的面板浇口成型区1011即为该面板浇口成型部所在的区域。其中,可以理解的是,可以对控制面板坯件进行再处理以切除或部分切除该面板浇口成型部,当然,也可以对该控制面板坯件的面板浇口成型部不处理,即控制面板10上保留该面板浇口成型部,对此不作具体限定,可以根据生产的实际需要进行设置。
为了便于解释面板侧板102流纹减少的原因,下面描述根据本申请实施例的面板模具1,并结合面板模具1的结构从原理上对面板侧板102的外观面的流纹减少的原因进行说明。
如图7所示,根据本申请实施例的用于成型衣物处理设备的控制面板10的面板模具1,包括:面板模仁11。面板模仁11具有面板型腔。
如图8-图9所示,面板型腔包括面板连接板型腔111和面板侧板型腔112,其中,面板连接板型腔111用于成型上述的面板连接板101,面板侧板型腔112用于成型上述的面板侧板102。面板侧板型腔112沿面板连接板型腔111的周向延伸,面板侧板型腔112的宽度方向的一端与面板连接板型腔111的外周连通,面板侧板型腔112的宽度方向的另一端的厚度最小,面板侧板型腔112的厚度方向上的远离面板连接板型腔111 的一侧壁面用于成型面板侧板102的外观面。这里,可以理解的是,面板侧板型腔112的宽度方向的一端为与面板连接板型腔111相连通的一端,面板侧板型腔112的宽度方向的另一端为远离面板连接板型腔111的外周的端部。
在一些实施例中,如图9所示,面板模仁11具有位于面板连接板型腔111的厚度方向上的一侧壁面的至少一个面板浇口1111,至少一个面板浇口1111邻近面板侧板型腔112设置。
在一些实施例中,面板模仁11具有位于面板侧板型腔112的厚度方向的另一侧壁面(即与用于成型面板侧板102的外观面相对的一侧壁面)且邻近面板连接板型腔111的至少一个面板浇口1111。
下面以面板浇口1111位于面板连接板型腔111为例说明流纹减少的原因。本领域技术人员在阅读了下面的描述之后,显然可以理解,面板浇口111位于面板侧板型腔112时流纹减少的原因。
具体而言,在注塑时,在物料流动过程中,较热的物料熔体通过面板浇口1111进入面板型腔后,流动过程中与较冷的面板型腔内壁接触,物料会在面板型腔内壁快速冻结,形成一层较薄的凝固层。凝固层中金属颗粒的排布决定着免喷涂产品外观的优劣,稳定型的流动能够形成一致的金属颗粒取向,获得较好的外观。在本申请中,面板模具1的至少一个面板浇口1111位于面板连接板型腔111的厚度方向的一侧壁面处,并且面板模具1的面板浇口1111中的至少一个邻近面板侧板型腔112,这样当物料从面板模具1的面板浇口1111流出时,一部分物料可以直接流向面板侧板型腔112,从而可以缩短物料从该面板浇口1111流到面板侧板型腔112的路径,有利于保证物料由面板连接板型腔111稳定的流动到面板侧板型腔112,从而减小面板侧板102处的流纹,至少在一定程度上提高控制面板10产品的良率,满足用户的使用需求。
并且由于面板侧板型腔112的宽度方向的另一端的壁厚最小,即沿着面板侧板型腔112的宽度方向,面板侧板型腔112的邻近面板连接板型腔111且与面板侧板型腔112的宽度方向的另一端直接相连通的部分(称为大厚度部)的厚度必然大于面板侧板型腔112的宽度方向的另一端(称为小厚度部)的厚度,这样在面板连接板型腔111的周向上,物料沿着面板侧板型腔112流动时,由于大厚度部的厚度大于小厚度部的厚度,物料在大厚度部处更容易流动,流速更快,物料在大厚度部处呈前凸的趋势,在大厚度部处存在明显前沿流动,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而就不会发生卷曲和翻转,有利于在一定程度上避免大厚度部处的物料与小厚度部处的物料在前沿处出现卷曲和翻转,进一步地保证物料流动的稳定性,从而减少在面板侧板102的与大厚度部和小厚度部对应的位置处的流纹,至少在一定程度上提高控制面板10产品的良率,满足用户的使用需求。
关于面板侧板102的壁厚变化关系可存在以下几种方式:
第一种:在从面板侧板102的宽度方向的一端到面板侧板102的宽度方向的另一端的方向上,面板侧板102的壁厚逐渐减小。具体而言,在面板模具1中,在从面板侧板型腔112的宽度方向的一端到面板侧板型腔112的宽度方向的另一端的方向上,面板侧板型腔112的厚度逐渐减小,这样在面板连接板型腔111的周向上,物料在沿着面板侧板型腔112内流动时,基于面板侧板型腔112的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图12中所示的斜面的方式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小面板侧板102的流纹,进一步地防止流纹出现在面板侧板102的外观面,进一步地提高控制面板10的合格率,降低成本,满足用户的使用需求。
第二种:在从面板侧板102的宽度方向的一端到面板侧板102的宽度方向的另一端的方向上,面板侧板102的壁厚先保持不变、而后逐渐减小。具体而言,在面板模具1中,在从面板侧板型腔112的宽度方向的一端到面板侧板型腔112的宽度方向的另一端的方向上,面板侧板型腔112的厚度先保持不变、而后逐渐减小,这样在面板连接板型腔111的周向上,物料在沿着面板侧板型腔112流动时,基于面板侧板型腔112的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图14所示的在厚度相同的位置处为与面板侧板型腔112的宽度方向大体平行的表面,在厚度逐渐减小的位置处会出现朝向物料流动的上游倾斜的表面,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小面板侧板102的流纹,进一步地防止流纹出现在面板侧板102的外观面,进一步地提高控制面板10的合格率,降低成本,满足用户的使用需求。
第三种,在从面板侧板102的宽度方向的一端到面板侧板102的宽度方向的另一端的方向上,面板侧板102的壁厚先逐渐增大、然后逐渐减小。具体而言,在面板模具1中,在从面板侧板型腔112的宽度方向的一端到面板侧板型腔112的宽度方向的另一端的方向上,面板侧板型腔112的厚度先逐渐增大、然后逐渐减小,这样在面板连接板型腔111的周向上,物料在沿着面板侧板型腔112流动时,基于面板侧板型腔112的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图13中示出的前凸式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小面板侧板102的流纹,进一步地防止流纹出现在面板侧板102的外观面,进一步地提高控制面板10的合格率,降低成本,满足用户的使用需求。
第四种,在从面板侧板102的宽度方向的一端到面板侧板102的宽度方向的另一端 的方向上,面板侧板102的壁厚先逐渐增大、而后保持不变、然后逐渐减小。具体而言,在面板模具1中,在从面板侧板型腔112的宽度方向的一端到面板侧板型腔112的宽度方向的另一端的方向上,面板侧板型腔112的厚度先逐渐增大、而后保持不变、然后逐渐减小,这样在面板连接板型腔111的周向上,物料在沿着面板侧板型腔112流动时,基于面板侧板型腔112的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图15所示的前凸式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小面板侧板102的流纹,进一步地防止流纹出现在面板侧板102的外观面,进一步地提高控制面板10的合格率,降低成本,满足用户的使用需求。
因此,相较于相关技术中,图16所示的前沿面为内凹的方式来说,本申请中的上述实施方式,更加利于面板侧板102的流纹的减轻。
下面对壁厚越大,物料的流速越快进行说明。
物料在一定条件下被注射入面板模具1时,物料接触到面板型腔的冷壁面温度产生急剧下降,并产生凝固层,面板型腔的流通面积随凝固层厚度的增加而减小,从而凝固层厚度对流阻有重要影响。流动性s与面板型腔的厚度h的关系为公式一:
其中,ηrep为物料的粘度。
根据流动性公式可知,流动性s与厚度h的立方成正比,例如厚度减小百分之五十会使流动性减小到八分之一,等同于流阻增加到八倍。由此,面板型腔的厚度越大,从而流阻越小,流动性越好,流速也越快。
综上,根据本申请实施例的用于成型衣物处理设备的控制面板10的面板模具1,通过使得面板侧板型腔112的宽度方向的另一端的厚度最小。这样,可以至少在一定程度减小面板侧板102的流纹,至少在一定程度上防止流纹出现在面板侧板102的外观面,至少在一定程度上提高控制面板10的合格率,降低成本,满足用户的使用需求。
根据本申请实施例的衣物处理设备的控制面板10,通过使得面板侧板102的宽度方向的另一端的壁厚最小。这样,可以至少在一定程度减小面板侧板102的流纹,至少在一定程度上防止流纹出现在面板侧板102的外观面,至少在一定程度上提高控制面板10的合格率,降低成本,满足用户的使用需求。
在本申请的一些实施例中,面板侧板102的最大壁厚的取值范围为2.5~3.5mm,即面板侧板型腔112的最大厚度的取值范围为2.5~3.5mm。由此,有利于保证物料在面板侧板型腔112的流动性,保证物料充满整个面板侧板型腔112,至少在一定程度上减少面板侧板102的流纹,提高产品的良率,并且还可以保证面板侧板102的结构强度,同时还可以防止因将面板侧板102的厚度设置地过厚而导致的产品体积大,浪费材料的问题发生。
例如,面板侧板102的最大壁厚的取值为2.6mm、2.7mm、2.8mm、2.9mm、3.0mm、3.1mm、3.2mm、3.3mm或3.4mm。
在本申请的一些实施例中,面板侧板102的最小壁厚的取值范围为1.5~2.5mm,即面板侧板型腔112的最小厚度的取值范围为1.5~2.5mm。由此,有利于保证物料在面板侧板102的流动性,保证物料充满整个面板侧板102,至少在一定程度上减少面板侧板102的流纹,提高产品的良率,并且还可以保证面板侧板102的结构强度。
例如,面板侧板102的最小壁厚的取值为1.6mm、1.7mm、1.8mm、1.9mm、2.0mm、2.1mm、2.2mm、2.3mm、或2.4mm。
在本申请的一些实施例中,如图2所示,将面板侧板102沿着面板侧板102的宽度方向进行四等分以分成四段,在从面板侧板102的宽度方向的一端到面板侧板102的宽度方向的另一端的方向上,四段依次为a、b、c、d。
可选地,a的壁厚>b的壁厚>c的壁厚>d的壁厚,a的壁厚的取值范围为2.8~3.5mm,b的壁厚的取值范围为2.5~3.0mm,c的壁厚的取值范围为2.5~2.8mm,d的壁厚的取值范围为1.5~2.5mm。
可选地,b的壁厚>a的壁厚>c的壁厚>d的壁厚,a的壁厚的取值范围为2.5~2.8mm,b的壁厚的取值范围为2.8~3.5mm,c的壁厚的取值范围为2.5~2.8mm,d的壁厚的取值范围为1.5~2.5mm。
可选地,a的壁厚=b的壁厚=c的壁厚>d的壁厚,且a的壁厚的取值范围为2.5~3.5mm,d的壁厚的取值范围为1.5~2.5mm。
可选地,a的壁厚>b的壁厚=c的壁厚>d的壁厚,且a的壁厚的取值范围为2.5~3.5mm,d的壁厚的取值范围为1.5~2.5mm。
在本申请的一些实施例中,面板连接板101的与面板侧板102相连的一端的壁厚不大于面板侧板102的宽度方向的所述一端的壁厚。具体而言,在面板模具1中,面板连接板型腔111的与面板侧板型腔112相连通的一端的厚度不大于面板侧板型腔112的宽度方向的所述一端的厚度。由此,当物料从面板模具1的与面板侧板型腔112相邻的面板浇口1111流出时,有利于更多的物料可以直接流向面板侧板型腔112,进一步地保证物料在面板侧板102的稳定流动,从而减小面板侧板102处的流纹。
在本申请的一些实施例中,面板连接板101的与面板侧板102相连的一端的壁厚小于面板侧板102的宽度方向的所述一端的壁厚。具体而言,在面板模具1中,面板连接板型腔111的与面板侧板型腔112相连通的一端的厚度小于面板侧板型腔112的宽度方 向的所述一端的厚度。由此,当物料从面板模具1的与面板侧板型腔112相邻的面板浇口1111流出时,有利于更多的物料可以直接流向面板侧板型腔112,进一步地保证物料在面板侧板102的稳定流动,从而减小面板侧板102处的流纹。
在本申请的一些实施例中,面板连接板101的壁厚小于面板侧板102的壁厚。也就是说,面板连接板101的壁厚小于面板侧板102的最小壁厚。具体而言,在面板模具1中,面板连接板型腔111的厚度小于面板侧板型腔112的最小厚度。由此,当物料从面板模具1的与面板侧板型腔112相邻的面板浇口1111流出时,有利于更多的物料可以直接流向面板侧板型腔112,进一步地保证物料在面板侧板102的稳定流动,从而减小面板侧板102处的流纹。
在本申请的一些实施例中,面板连接板101为等壁厚连接板。由此,可简化面板模具1的结构。
在本申请的一些实施例中,面板连接板101上的面板浇口成型区1011中,邻近面板侧板102的面板浇口成型区1011与面板侧板102的最小距离小于等于20mm,具体而言,在面板模具1中,面板模仁具有位于面板连接板型腔111的厚度方向上的一侧壁面的至少一个面板浇口1111,邻近面板侧板型腔112的面板浇口1111与面板侧板型腔112的最小距离小于等于20mm。可选地,该距离为18mm、16mm、12mm、10mm、8mm、5mm或0mm。由此,有利于更多的物料可以直接流向面板侧板型腔112,进一步地保证物料在面板侧板102的稳定流动,从而减小面板侧板102处的流纹。
在本申请的一些实施例中,设在面板侧板102的面板浇口成型区1011与面板连接板101的最小距离小于等于10mm,具体而言,在面板模具1中,面板模仁具有位于面板侧板型腔112的厚度方向的另一侧壁面且邻近面板连接板型腔111的至少一个面板浇口1111,面板浇口1111与面板连接板型腔111之间的最小距离小于等于10mm。例如为5mm、2mm或0mm。由此,有利于更多的物料可以直接流向面板侧板型腔112,进一步地保证物料在面板侧板102的稳定流动,从而减小面板侧板102处的流纹。
在本申请的一些实施例中,如图1、图1a、图1b、图1c所示,面板连接板101的外周壁包括在面板连接板101的周向上排布的第一侧壁面和第二侧壁面,第一侧壁面和第二侧壁面具有夹角,面板侧板102包括相连的第一侧板体1021和第二侧板体1022,第一侧板体1021与第二侧板体1022具有夹角,第一侧板体1021与第一侧壁面相连,第二侧板体1022与第二侧壁面相连,其中一个面板浇口成型区1011a邻近第一侧板体1021和第二侧板体1022的相连处设置(例如,邻近第一侧板体1021和第二侧板体1022的相连处设置的面板浇口成型区1011与第一侧板体1021的最小距离小于等于20mm例如为0,邻近第一侧板体1021和第二侧板体1022的相连处设置的面板浇口成型区1111与第二侧板体1022的最小距离小于等于20mm例如为0)。
具体而言,如图9所示,在面板模具1中,面板侧板型腔112包括沿面板连接板型腔111的周向排布且连通的第一侧板体型腔1121和第二侧板体型腔,第一侧板体型腔1121用于成型第一侧板体1021,第二侧板体型腔用于成型第二侧板体1022,第一侧板 体型腔1121与第二侧板体型腔具有夹角,第一侧板体型腔1121和第二侧板体型腔均与面板连接板型腔111连通,其中一个面板浇口1111邻近第一侧板体型腔1121和第二侧板体型腔的连通处设置,由此在注塑时,从该面板浇口1111处流出的物料可以分别流向面板连接板型腔111、第一侧板体型腔1121和第二侧板体型腔,可避免面板连接板型腔111的物料、第一侧板体型腔1121的物料和第二侧板体型腔的物料在该拐角处交汇而产生流纹,有利于物料更多地在面板连接板型腔111交汇,从而有利于进一步地避免面板侧板102处的流纹产生。
在本申请的一些实施例中,面板连接板101的邻近第一侧板体1021的位置处设有多个面板浇口成型区1011,多个面板浇口成型区1011在第一侧板体1021的长度方向上间隔开设置。物料在面板型腔内流动时,可以按照设定的顺序依次开启面板浇口1111,具体而言,可以首先开启第一侧板体1021和第二侧板体1022相连处的面板浇口1111即拐角面板浇口1111,接着沿着第一侧板体1021的长度方向且远离该拐角面板浇口1111的方向,依次顺序开启,从而有利于保证面板侧板102壁厚大的位置处物料前沿流动速度保持持续领先,熔体前沿之间相互不会出现汇合。
在本申请的一些实施例中,如图1-图2所示,控制面板10包括面板顶板103,面板顶板103与面板连接板101的外周壁相连,在面板连接板101的周向上,面板顶板103与面板侧板102依次排布。具体而言,在面板模具1中,面板型腔包括面板顶板型腔113,面板顶板型腔113用于成型面板顶板103,面板顶板型腔113与面板连接板型腔111的外周相连通,在面板连接板型腔111的周向上,面板顶板型腔113与面板侧板型腔112依次排布。由此,结构简单。
在本申请的一些实施例中,面板连接板101的邻近面板顶板103的位置处设有至少一个面板浇口成型区1011(例如,该面板浇口成型区1011与面板顶板103的最小距离不大于20mm,可选地该最小距离为10mm或0),当面板连接板101的邻近面板顶板103的位置处设有多个面板浇口成型区1011时,多个面板浇口成型区1011在面板顶板103的长度方向上间隔开设置。由此,便于更多地物料进入到面板顶板型腔113,减少面板顶板103的流纹。
在本申请的一些实施例中,如图1所示,面板顶板103的厚度方向的一侧表面为外观面,面板连接板101上设有多个间隔开的面板阻隔孔1012,面板阻隔孔1012在面板连接板101的厚度方向上贯穿面板连接板101,多个面板浇口成型区1011的其中一部分邻近面板侧板102设置,多个面板浇口成型区1011的其余部分邻近面板顶板103设置,多个面板阻隔孔1012的其中一部分邻近面板侧板102设置(例如,该面板阻隔孔1012与面板侧板102的最小距离不大于20mm),多个面板阻隔孔1012中的其余部分邻近面板顶板103设置(例如,该面板阻隔孔1012与面板顶板103的最小距离不大于20mm),所述多个面板阻隔孔1012的其中一部分与所述多个面板浇口成型区1011的其中一部分沿着面板连接板11的周向间隔开,所述多个面板阻隔孔1012的其余部分与所述多个面板浇口成型区1011的其余部分沿着面板连接板11的周向间隔开。
具体而言,在面板模具1中,面板连接板型腔111内设有多个间隔开的面板柱体结构,面板柱体结构用于成型面板阻隔孔1012,面板柱体结构在面板连接板型腔111的整个厚度方向上延伸,多个面板浇口1111的其中一部分邻近面板侧板型腔112设置,多个面板浇口1111的其余部分邻近面板顶板型腔113设置,多个面板柱体结构的其中一部分邻近面板侧板型腔112设置,所述多个面板柱体结构的其中一部分与所述多个面板浇口1111的其中一部分沿着面板连接板型腔111的周向方向间隔开,多个面板柱体结构的其余部分邻近面板顶板型腔113设置,多个面板柱体结构的其余部分与多个面板浇口1111的其余部分沿着面板连接板型腔111的周向方向间隔开。
由于面板模具1的其中一部分面板浇口1111是邻近面板侧板型腔112,面板模具1的其余部分面板浇口1111邻近面板顶板型腔113设置,这样,从所述面板模具1的其中一部分面板浇口1111流出的物料的一部分朝向靠近面板连接板型腔111的中心的方向流向面板连接板型腔111,其余部分物料直接经过面板连接板型腔111的边缘流向面板侧板型腔112,为了防止朝向靠近面板连接板型腔111的中心的方向流动的物料在填充面板连接板型腔111后多余的物料流向面板侧板型腔112以防止该部分物料在面板侧板型腔112与本来位于面板侧板型腔112的物料交汇,因此在面板连接板型腔111的邻近面板侧板型腔112的位置设置了面板柱体结构,从而可以进一步地防止在面板侧板102上形成流纹。
同样地,从所述面板模具1的其余部分面板浇口1111流出的物料的一部分朝向靠近面板连接板型腔111的中心的方向流向面板连接板型腔111,其余部分物料直接经过面板连接板型腔111的边缘流向面板顶板型腔113,为了防止朝向靠近面板连接板型腔111的中心的方向流动的物料在填充面板连接板型腔111后多余的物料流向面板顶板型腔113以防止该部分物料在面板顶板型腔113与本来位于面板顶板型腔113的物料交汇,因此在面板连接板型腔111的邻近面板顶板型腔113的位置设置了面板柱体结构,从而可以进一步地防止在面板顶板103上形成流纹。
在本申请的一些实施例中,邻近面板顶板103的面板浇口成型区1011与面板顶板103的最小距离小于等于20mm,具体而言,在面板模具1中,邻近面板顶板型腔113的面板浇口1111与面板顶板型腔113的最小距离小于等于20mm。可选地,邻近面板顶板103的面板浇口成型区1011与面板顶板103的最小距离为10mm、8mm、3mm或0mm。
在本申请的一些实施例中,邻近面板顶板的阻隔孔与面板顶板的最小距离小于等于20mm,具体而言,邻近面板顶板型腔113的面板柱体结构与所述面板顶板型腔113的最小距离小于等于20mm。例如,邻近面板顶板的阻隔孔与面板顶板的最小距离为10mm、8mm、3mm或0mm。
在本申请的一些实施例中,邻近面板侧板的面板阻隔孔与面板侧板的最小距离小于等于20mm,具体而言,在模具中,邻近面板侧板型腔112的所述面板柱体结构与所述面板侧板型腔112的最小距离小于等于20mm。例如,邻近面板侧板的面板阻隔孔与面 板侧板的最小距离为10mm、8mm、3mm或0mm。
在本申请的一些实施例中,面板连接板101的外周壁包括在面板连接板101的周向顺次排布的第一侧壁面、第二侧壁面和第三侧壁面,第三侧壁面与第一侧壁面相对,第二侧壁面与第一侧壁面具有夹角,面板侧板102包括相连的第一侧板体1021和第二侧板体1022,第一侧板体1021与第二侧板体1022具有夹角,第一侧板体1021与第一侧壁面相连,第二侧板体1022与第二侧壁面相连,面板顶板103与第三侧壁面相连,面板顶板103的邻近第二侧壁面的一端与第二侧板体1022相连,如图3所示,其中一个面板浇口成型区1011a邻近第二侧板体1022和第一侧板体1021的相连处设置,其中一个面板阻隔孔1012a邻近第二侧板体1022与面板顶板103的相连处设置。
具体而言,在面板模具1中,沿面板连接板型腔111的周向,面板侧板型腔112包括连通的第一侧板体型腔1121和第二侧板体型腔,第一侧板体型腔1121用于成型第一侧板体1021,第二侧板体型腔用于成型第二侧板体1022,第一侧板体型腔1121与第二侧板体型腔具有夹角,第一侧板体型腔1121和第二侧板体型腔均与面板连接板型腔111连通,面板顶板型腔113的与第二侧板体型腔相邻的一端与第二侧板体1022型腔连通,其中一个面板浇口1111邻近第一侧板体型腔1121和第二侧板体型腔的连通处设置,其中一个面板柱体结构邻近第二侧板体型腔和面板顶板型腔113的相连通处。
在注塑时,其中一个面板浇口1111邻近第一侧板体型腔1121和第二侧板体型腔的连通处设置更加有利于物料从该面板浇口处流出时分别流向面板连接板型腔111、第一侧板体型腔1121和第二侧板体1022面板型腔,可避免面板连接板型腔111的物料、第一侧板体型腔1121的物料和第二侧板体型腔的物料在该拐角处交汇而产生流纹,从而有利于进一步地避免面板侧板102处的流纹产生;而其中一个面板柱体结构邻近第二侧板体型腔和面板顶板型腔113的相连通处,可以避免从面板连接板型腔111流过的物料流向第二侧板体型腔和面板顶板型腔113,防止原本位于第二侧板体型腔内的物料和位于面板顶板型腔113内的物料与从面板连接板型腔111流过的物料在第二侧板体型腔和面板顶板型腔113内交汇,从而进一步地减少面板侧板102和面板顶板103的流纹。
在本申请的一些实施例中,如图2和图5所示,面板顶板103的厚度方向的一侧表面为外观面,面板顶板103的厚度方向的另一侧表面设有面板连接筋104,面板连接筋104包括:面板连接筋本体1041和面板连接部1042,面板连接部1042连接在面板连接筋本体1041和面板顶板103之间。
具体而言,在面板模具1中,面板型腔包括面板连接筋型腔114,面板顶板型腔113的厚度方向的一侧壁面用于成型面板顶板103的外观面,面板连接筋型腔114位于面板顶板型腔113的厚度方向的另一侧壁面处且与面板顶板型腔113连通,面板连接筋型腔114包括连通的面板连接筋本体型腔1141和面板连接部型腔1142,面板连接部型腔1142连通在面板连接筋本体型腔1141和面板连接板型腔111之间。由此,通过设置面板连接筋104有利于提高面板顶板103的结构强度。
可选地,面板连接部1042的厚度小于面板连接筋本体1041的与面板连接部1042 相连的一端的厚度。在面板模具1中,面板连接部型腔1142的厚度小于面板连接筋本体型腔1141的与面板连接部型腔1142相连通的一端的厚度。具体而言,在注塑时,由于面板连接筋型腔114的壁面不具有面板浇口1111,物料在面板型腔内流动时,会首先流经面板顶板型腔113,经过面板顶板型腔113后流向面板连接筋型腔114,而通过使得面板连接部型腔1142的厚度小于面板连接筋本体型腔1141的厚度,可至少在一定程度上避免在面板连接筋型腔114与面板顶板型腔113的连通处形成不稳定的流动场,至少在一定程度避免面板连接筋本体型腔1141的物料经过面板连接部型腔1142回流到面板顶板型腔113而导致的物料交汇,从而避免在面板顶板103的与面板连接筋104相连处产生的流纹问题。
可选地,面板连接部1042的厚度小于面板连接筋本体1041的厚度。由此,可至少在一定程度上避免在面板连接筋型腔114与面板顶板型腔113的连通处形成不稳定的流动场,至少在一定程度避免面板连接筋本体型腔1141的物料经过面板连接部型腔1142回流到面板顶板型腔113而导致的物料交汇,从而避免在面板顶板103的与面板连接筋104相连处产生的流纹问题。
可选地,面板连接部1042的面对所述面板顶板103的表面的一部分朝向远离面板顶板103的方向凹入以形成面板贯穿孔,面板贯穿孔在面板连接部1042的厚度方向上贯穿面板连接部1042。具体而言,对应于面板模具1时,面板连接部型腔1142设有用于成型面板贯穿孔的面板立柱结构,面板立柱结构在面板连接部型腔1142的整个厚度方向上延伸。这样,由于面板连接筋型腔114不具有面板浇口1111,物料在面板型腔内流动时,会首先流经面板顶板型腔113,经过面板顶板型腔113后流向面板连接筋型腔114,而通过设置面板立柱结构,面板立柱结构可以减小物料从面板连接筋型腔114与面板顶板型腔113连通处的流通面积,可至少在一定程度上避免在面板连接筋型腔114与面板顶板型腔113的连通处形成不稳定的流动场,至少在一定程度避免面板连接筋本体型腔1141的物料经过面板连接部型腔1142回流到面板顶板型腔113而导致的物料交汇,从而避免在面板顶板103的与面板连接筋104相连处产生的流纹问题。
在本申请的一些实施例中,面板连接板101的厚度小于面板顶板103的与面板连接板101相连的一端的厚度。对应于面板模具1中时,面板连接板型腔111的厚度小于面板顶板型腔113的与面板连接板型腔111相连通的一端的厚度。由此,当物料从面板模具1的与面板顶板型腔113相邻的面板浇口1111流出时,有利于更多的物料可以直接流向面板顶板型腔113,进一步地保证物料由面板连接板型腔111稳定的流动到面板顶板型腔113,减小面板顶板103处的流纹。
在本申请的一些实施例中,面板连接板101的厚度小于面板顶板103的厚度。对应于面板模具1中时,面板连接板型腔111的厚度小于面板顶板型腔113的厚度。由此,当物料从面板模具1的与面板顶板型腔113相邻的面板浇口1111流出时,有利于更多的物料可以直接流向面板顶板型腔113,进一步地保证物料由面板连接板型腔111稳定的流动到面板顶板型腔113,减少物料流动的阻碍,减小面板顶板103处的流纹。
在本申请的一些实施例中,朝向远离面板连接板101的方向上,面板顶板103的壁厚逐渐减小;或者,朝向远离面板连接板101的方向上,面板顶板103的壁厚先保持不变、而后逐渐减小;或者,朝向远离面板连接板101的方向上,面板顶板103的壁厚先逐渐增大、然后逐渐减小;或者,朝向远离面板连接板101的方向上,面板顶板103的壁厚先逐渐增大、而后保持不变、然后逐渐减小。这样,可以进一步地减小面板顶板103的流纹,进一步地防止流纹出现在面板顶板103的外观面,进一步地提高控制面板10的合格率,降低成本,满足用户的使用需求。
根据本申请实施例的衣物处理设备,包括上述的衣物处理设备的控制面板10。
根据本申请实施例的衣物处理设备,通过设置上述的控制面板10,通过使得面板侧板102的宽度方向的另一端的壁厚最小,至少一个面板浇口成型区1011邻近面板侧板102设置。这样,可以至少在一定程度减小面板侧板102的流纹,至少在一定程度上防止流纹出现在面板侧板102的外观面,至少在一定程度上提高控制面板10的合格率,降低成本,满足用户的使用需求。
下面以分配器把手为例说明外观部件的具体结构。
一般地,衣物处理设备例如滚筒洗衣机用分配器把手用于拉开关闭洗衣机分配器盒,兼有功能和外观的双重要求。
分配器把手40制造工艺多为注塑+喷涂工艺,喷涂后的分配器把手40具备绚丽金属外观效果,但喷涂工艺存在污染大、成本高、合格率低、报废后不可回收等缺点,严重影响环境和生产人员的健康,不符合绿色制造的概念。为解决喷涂工艺存在的不足,免喷涂热塑性工程物料应运而生,采用免喷涂注塑能够给予产品金属外观效果,从而取消喷涂工艺,达到降低生产成本的目的,同时,也避免了喷涂过程中污染物的排放。
不管是采用免喷涂材料制造分配器把手40,还是通过注塑+喷涂工艺制造分配器把手40,对于流动性差的物料来说,尤其是包含金属颗粒的免喷涂材料,由于免喷涂材料中存在金属颗粒等物质,在注塑过程中物料在流动过程中遇到障碍会造成金属颗粒排布不均,这样当注塑出产品时在光的照射下出现光散射,产品在视觉上形成流纹,导致产品出现流纹缺陷,当流纹出现在产品的外观面时,不但导致产品的合格率低,而且无法满足用户的使用需求。在下面的描述中,以包含金属颗粒的免喷涂材料为例进行说明,也就是说,分配器把手40可以为免喷涂件,免喷涂件包括树脂基体和分布于树脂基体内的金属颗粒。可选地,金属颗粒为铜、铝或银。
下面参考附图描述根据本申请实施例的分配器把手40、分配器、衣物处理设备和把手模具4。可选地,衣物处理设备为洗衣机、干衣机或洗干一体机。
具体而言,分配器把手40为一体注塑成型件,即所述的把手模具4可以用于成型分配器把手40,由此,一体件的结构不仅可以保证分配器把手40结构、性能稳定性,并且方便成型、制造简单,而且省去了多余的装配件以及连接工序,保证分配器把手40连接的可靠性,再者,一体形成的结构的整体强度和稳定性较高,组装更方便,寿 命更长。
如图17-图18所示,根据本申请实施例的衣物处理设备的分配器把手40,可以包括把手连接板401和把手侧板402。分配器把手40具有扣持部4031,从而用于通过扣持部4031打开或关闭分配器盒,方便用户操作。
参照图17和图20所示,把手侧板402在把手连接板401的周向上延伸,把手侧板402与把手连接板401具有夹角,把手侧板402的宽度方向的一端与把手连接板401的外周壁相连。这里,可以理解的是,把手侧板402的宽度方向的一端即为与把手连接板401相把手侧板402的厚度方向上的背离把手连接板401的表面为外观面,即把手侧板402的外周壁为外观面,把手连接板401的表面以及把手侧板402的内周壁为非外观面,把手侧板402的宽度方向的另一端即远离把手连接板401的一端的端面为非外观面。外观面是指,当使用在衣物处理设备中时,该面外露。非外观面是指,当使用在衣物处理设备中时,该面不外露。
把手侧板402具有把手变壁厚区域4023,把手变壁厚区域4023的远离把手连接板401的一端的壁厚最小。
具体地,如图20a-图20b所示,把手侧板402的宽度方向的另一端端面设有至少一个适于与把手模具4的把手浇口对应的把手浇口成型区4021。
在一些示例中,把手连接板401的厚度方向的一侧表面设有把手浇口成型区4021。
具体而言,采用把手模具4注塑出分配器把手40且分配器把手40从把手模具4出模后,把手模具4的把手浇口处的物料会有一部分遗留在分配器把手40上并形成把手浇口成型部,把手浇口成型区4021即为该把手浇口成型部所在的区域。其中,可以理解的是,可以对分配器把手40进行再处理以切除或部分切除该把手浇口成型部,当然,也可以对该分配器把手40的把手浇口成型部不处理,即分配器把手40上保留该把手浇口成型部,对此不作具体限定,可以根据生产的实际需要进行设置。
对应于上述的结构,如图21和图24-图25所示,根据本申请实施例的把手模具4,包括:把手模仁41,把手模仁41具有把手型腔。具体而言,如图22-图23所示,把手型腔包括把手侧板型腔412和把手连接板型腔411,把手侧板型腔412用于成型把手侧板402,把手连接板型腔411用于成型把手连接板401。
把手侧板型腔412沿把手连接板型腔411的周向延伸,把手侧板型腔412与把手连接板型腔411具有夹角,把手侧板型腔412的宽度方向的一端与把手连接板型腔411的外周连通,把手侧板型腔412的厚度方向的一侧壁面用于成型把手侧板402的外观面。把手侧板型腔412具有把手变厚度区域4123,把手变厚度区域4123的远离把手连接板型腔411的一端的厚度最小。这里,可以理解的是,把手侧板型腔412的宽度方向的一端为与把手连接板型腔411相连通的一端,把手侧板型腔412的宽度方向的另一端为远离把手连接板型腔411的端部。
在一些示例中,把手模仁具有位于把手侧板型腔412的宽度方向的另一端壁面的把手浇口
在一些示例中,把手模仁具有位于把手连接板型腔412的厚度方向的一侧壁面的把手浇口。
根据本申请实施例的用于成型分配器把手40的把手模具4,由于把手变厚度区域4123的远离把手连接板型腔411一端的厚度最小,从而有利于保证物料流动的稳定性,从而减少在把手侧板402的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
根据本申请实施例的衣物处理设备的分配器把手40,把手变壁厚区域4023的远离把手连接板401的一端的壁厚最小,从而有利于减少把手侧板402的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
根据本申请的一些实施例,如图20所示,把手侧板402具有把手等壁厚区域4024,把手等壁厚区域4024在把手侧板402的整个宽度方向上延伸,即,在把手侧板402的整个宽度方向上,把手等壁厚区域4024延伸至把手侧板402的两端,并且把手等壁厚区域4024任意位置处的壁厚均相等。
如图19所示,把手等壁厚区域4024设有所述把手浇口成型区4021,把手侧板402的把手等壁厚区域4024以外的其他区域为把手变壁厚区域4023,把手等壁厚区域4024的壁厚不小于(即等于或大于)把手变壁厚区域4023的最大壁厚,把手变壁厚区域4023的远离把手连接板401的一端的壁厚最小,也就是说,沿着把手侧板402的宽度方向,把手变壁厚区域4023的远离把手连接板401的一端的壁厚最小。这样,可以至少在一定程度减小把手侧板402的流纹,至少在一定程度上防止流纹出现在把手侧板402的外观面,至少在一定程度上提高把手侧板402的合格率,降低成本,满足用户的使用需求。
对应于把手模具4中,把手侧板型腔412具有把手等厚度区域,把手浇口位于把手等厚度区域,把手等厚度区域在把手侧板型腔412的整个宽度方向上延伸,把手侧板型腔412的把手等厚度区域以外的其他区域为把手变厚度区域4123,把手等厚度区域的厚度不小于(即大于或等于)把手变厚度区域4123的最大厚度,把手变厚度区域4123的远离把手连接板型腔411的一端的厚度最小,也就是说,沿着把手侧板型腔412的宽度方向上,把手变厚度区域4123的宽度方向的另一端即远离把手连接板型腔411的一端的厚度最小。
具体而言,在注塑时,在物料流动过程中,较热的物料熔体通过把手浇口进入把手型腔后,流动过程中与较冷的把手型腔内壁接触,物料会在把手型腔内壁快速冻结,形成一层较薄的凝固层。凝固层中金属颗粒的排布决定着免喷涂产品外观的优劣,稳定型的流动能够形成一致的金属颗粒取向,获得较好的外观。在本申请中,由于把手浇口位于把手等厚度区域,并且把手等厚度区域的厚度不小于把手变厚度区域4123的最大厚度,这样当物料从把手模具4的把手浇口流出时,物料可以直接流向把手等厚度区域,并且充满把手等厚度区域,之后大部分物料沿着把手侧板型腔412分别从把手等厚度区域的两侧朝向把手变厚度区域4123流动。
并且由于把手变厚度区域4123的远离把手连接板型腔411一端的厚度最小,即沿 着把手侧板型腔412的宽度方向,把手变厚度区域4123的邻近把手连接板型腔411且与把手变厚度区域4123的厚度最小处直接相连通的部分(称为大厚度部)的厚度必然大于把手变厚度区域4123的远离把手连接板型腔411的一端的厚度,这样在把手连接板型腔411的周向上,物料流动时,物料在大厚度部处更容易流动,流速更快,物料在大厚度部处呈前凸的趋势,在大厚度部处存在明显前沿流动,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而就不会发生卷曲和翻转,有利于在一定程度上避免大厚度部处的物料与小厚度部处的物料在前沿处出现卷曲和翻转,进一步地保证物料流动的稳定性,从而减少在把手侧板402的与大厚度部和小厚度部对应的位置处的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
关于把手侧板402的把手变壁厚区域4023的变化关系可存在以下几种方式:
第一种:在从把手侧板402的宽度方向的一端到把手侧板402的宽度方向的另一端的方向上,把手变壁厚区域4023的壁厚逐渐减小。具体而言,在把手模具4中,在从把手侧板型腔412的宽度方向的一端到把手侧板型腔412的宽度方向的另一端的方向上,把手变厚度区域4123的厚度逐渐减小,这样在把手连接板型腔411的周向上,物料在沿着把手侧板型腔412内流动时,基于把手变厚度区域4123的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图12中所示的斜面的方式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小把手侧板402的流纹,进一步地防止流纹出现在把手侧板402的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
第二种:在从把手侧板402的宽度方向的一端到把手侧板402的宽度方向的另一端的方向上,把手变壁厚区域4023的壁厚先保持不变、而后逐渐减小。具体而言,在把手模具4中,在从把手侧板型腔412的宽度方向的一端到把手侧板型腔412的宽度方向的另一端的方向上,把手变厚度区域4123的厚度先保持不变、而后逐渐减小,这样在把手连接板型腔411的周向上,物料流动时,基于把手变厚度区域4123的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图14所示的在厚度相同的位置处为与把手侧板型腔412的宽度方向大体平行的表面,在厚度逐渐减小的位置处会出现朝向物料流动的上游倾斜的表面,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小把手侧板402的流纹,进一步地防止流纹出现在把手侧板402的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
第三种,在从把手侧板402的宽度方向的一端到把手侧板402的宽度方向的另一 端的方向上,把手变壁厚区域4023的壁厚先逐渐增大、然后逐渐减小。具体而言,在把手模具43中,在从把手侧板型腔412的宽度方向的一端到把手侧板型腔412的宽度方向的另一端的方向上,把手变厚度区域4123的厚度先逐渐增大、然后逐渐减小,这样在把手连接板型腔411的周向上,物料在流动时,基于把手变厚度区域4123的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图13中示出的前凸式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小把手侧板402的流纹,进一步地防止流纹出现在把手侧板402的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
第四种,在从把手侧板402的宽度方向的一端到把手侧板402的宽度方向的另一端的方向上,把手变壁厚区域4023的壁厚先逐渐增大、而后保持不变、然后逐渐减小。具体而言,在把手模具4中,在从把手侧板型腔412的宽度方向的一端到把手侧板型腔412的宽度方向的另一端的方向上,把手变厚度区域4123的厚度先逐渐增大、而后保持不变、然后逐渐减小,这样在把手连接板型腔411的周向上,物料在流动时,基于把手变厚度区域4123的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图15所示的前凸式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小把手侧板402的流纹,进一步地防止流纹出现在把手侧板402的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
因此,相较于相关技术中,图16所示的前沿面为内凹的方式来说,本申请中的上述实施方式,更加利于把手侧板402的流纹的减轻。
下面对壁厚越大,物料的流速越快进行说明。
物料在一定条件下被注射入把手模具4时,物料接触到把手型腔的冷壁面温度产生急剧下降,并产生凝固层,把手型腔的流通面积随凝固层厚度的增加而减小,从而凝固层厚度对流阻有重要影响。流动性s与把手型腔的厚度h的关系为公式一:
其中,ηrep为物料的粘度。
根据流动性公式可知,流动性s与厚度h的立方成正比,例如厚度减小百分之五十会使流动性减小到八分之一,等同于流阻增加到八倍。由此,型腔的厚度越大,从而流 阻越小,流动性越好,流速也越快。
简而言之,根据本申请实施例的用于成型分配器把手40的把手模具4,由于把手浇口位于把手等厚度区域,并且把手等厚度区域的厚度不小于把手变厚度区域4123的最大厚度,并且由于把手变厚度区域4123的远离把手连接板型腔411一端的厚度最小,从而有利于保证物料流动的稳定性,从而减少在把手侧板402的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
根据本申请实施例的衣物处理设备的分配器把手40,通过将把手浇口成型区4021设于把手等壁厚区域4024,把手等壁厚区域4024的壁厚不小于把手变壁厚区域4023的最大壁厚,把手变壁厚区域4023的远离把手连接板401的一端的壁厚最小,从而有利于减少把手侧板402的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
在本申请的一些实施例中,把手变壁厚区域4023的最大壁厚的取值范围为3.0mm~3.5mm,即把手变厚度区域4123的最大厚度的取值范围为3.0mm~3.5mm。由此,有利于保证物料在把手变厚度区域4123的流动性,保证物料充满整个把手侧板402,至少在一定程度上减少把手侧板402的流纹,提高产品的良率,并且还可以保证把手侧板402的结构强度,同时还可以防止因将把手侧板402的壁厚设置地过厚而导致的产品体积大,浪费材料的问题发生。
例如,把手变壁厚区域4023的最大壁厚的取值为3.1mm、3.2mm、3.3mm、3.4mm或3.5mm。
在本申请的一些实施例中,把手变壁厚区域4023的最小壁厚的取值范围为1.8mm~2.2mm,即把手变厚度区域4123的最小厚度的取值范围为1.8mm~2.2mm。由此,有利于保证物料在把手变厚度区域4123的流动性,保证物料充满整个把手侧板402,至少在一定程度上减少把手侧板402的流纹,提高产品的良率,并且还可以保证把手侧板402的结构强度。
例如,把手变壁厚区域4023的最小壁厚的取值为1.9mm、2.0mm、或2.1mm。
在本申请的一些实施例中,如图19所示,将变壁厚区域沿着把手侧板402的宽度方向进行三等分以分成三段,在从把手侧板402的宽度方向的一端到把手侧板402的宽度方向的另一端的方向上,三段依次为k1、k2、k3。
可选地,k1的壁厚>k2的壁厚>k3的壁厚,k1的壁厚的取值范围为3.0mm~3.5mm,k2的壁厚的取值范围为2.4mm~3.0mm,k3的壁厚的取值范围为1.8mm~2.4mm。
可选地,k2的壁厚>k1的壁厚>k3的壁厚,k1的壁厚的取值范围为2.4mm~3.0mm,k2的壁厚的取值范围为3.0mm~3.5mm,k3的壁厚的取值范围为1.8mm~3.0mm。
在本申请的一些实施例中,把手连接板401的与把手侧板402相连的一端的壁厚不大于把手侧板402的宽度方向的所述一端的壁厚。具体而言,在模具中,把手连接板型腔411的与把手侧板型腔412相连的一端的厚度不大于把手侧板型腔412的宽度方向的 所述一端的厚度。由此,有利于更多的物料可以直接流向把手侧板型腔412,进一步地保证物料的稳定流动,减少物料流动的阻碍,从而减小把手侧板402处的流纹。
在本申请的一些实施例中,把手连接板401的与把手侧板402相连的一端的壁厚小于把手侧板402的宽度方向的所述一端的壁厚。由此,有利于更多的物料可以直接流向把手侧板型腔412,进一步地保证物料的稳定流动,减少物料流动的阻碍,减小把手侧板402处的流纹。
在本申请的一些实施例中,把手连接板401的壁厚小于把手侧板402的壁厚。也就是说,把手连接板型腔411的厚度小于把手侧板型腔412的厚度即最小厚度。由此,有利于更多的物料可以直接流向把手侧板型腔412,进一步地保证物料的稳定流动,减少物料流动的阻碍,减小把手侧板402处的流纹。
在本申请的一些实施例中,如图17-图18所示,分配器把手40包括:把手板403,把手板403与把手连接板401的外周壁相连,把手板403的沿着把手连接板401的周向的一端与把手侧板402的沿着把手连接板401的周向的一端相连,把手板403的沿着把手侧板402的宽度方向的远离把手侧板402的另一端的表面为外观面,把手板403设有位于把手板403的外观面的扣持部4031。由此,结构简单,而且通过设置扣持部4031,从而便于用户手持扣持部4031。
具体而言,扣持部4031可以形成为槽。由此,结构简单,便于加工制造。
在本申请的一些实施例中,如图17所示,把手连接板401上设有多个间隔开的把手阻隔孔4012,把手连接板401上不设置适于与把手模具4的把手浇口对应的把手浇口成型区4021,多个把手阻隔孔4012中的其中一部分邻近把手侧板402设置(例如,该部分把手阻隔孔4012与把手侧板402之间的最小距离不大于20mm,例如为10mm、5mm或0)且多个把手阻隔孔4012中的其余部分邻近把手板403设置(例如,该部分把手阻隔孔4012与把手板403之间的最小距离不大于20mm,例如为10mm、5mm或0)。
具体而言,如图22和图26所示,把手型腔包括把手板型腔413,把手板型腔413与把手连接板型腔411的外周相连通,把手板型腔413的沿把手连接板型腔411的周向方向的一端与把手侧板型腔412的沿把手连接板型腔411的周向的一端相连通,把手板型腔413的沿着把手侧板型腔412的宽度方向的远离把手侧板型腔412的另一端的壁面用于成型把手板403的外观面,把手模仁41不具有位于把手连接板型腔411的把手浇口,把手连接板型腔411内设有用于成型把手阻隔孔4012的把手柱体结构,把手柱体结构在把手连接板型腔411的整个厚度方向上延伸,多个把手柱体结构的其中一部分邻近把手侧板型腔412(例如,该部分把手柱体结构与把手侧板型腔412之间的最小距离不大于20mm,例如为10mm、8mm、5mm或0)设置且多个把手柱体结构中的其余部分邻近把手板型腔413(该部分把手柱体结构与把手板型腔413之间的最小距离不大于20mm,例如为10mm、8mm、5mm或0)设置。
在把手模具4中,由于把手浇口位于把手侧板型腔412的远离把手连接板型腔411 的壁面,这样,物料从把手浇口流出时首先流经把手侧板型腔412,之后物料会流向把手连接板型腔411和把手板型腔413,邻近把手侧板型腔412设置的多个把手柱体结构一方面可以对流向把手连接板型腔411的物料起到阻止作用,有利于更多地物料优先在把手侧板型腔412内成型,还可以阻止位于把手连接板型腔411的物料回流到把手侧板型腔412以防止该部分物料在把手侧板型腔412与本来位于把手侧板型腔412的物料交汇,从而可以进一步地防止在把手侧板402上形成流纹,也就是说,设置在把手连接板401的把手阻隔孔4012可以起到防止在把手侧板402上形成流纹的作用。
并且,把手侧板型腔412的物料可以进一步地流向把手板型腔413,而邻近把手板型腔413设置的多个把手柱体结构一方面可以对流向把手连接板型腔411的物料起到阻止作用,有利于更多地物料优先在把手板型腔413内成型,还可以阻止位于把手连接板型腔411的物料回流到把手板型腔413以防止该部分物料在把手板型腔413与本来位于把手板型腔413的物料交汇,从而可以进一步地防止在把手板403上形成流纹,也就是说,设置在把手连接板401的把手阻隔孔4012可以起到防止在把手侧板402上形成流纹的作用。
在本申请的一些实施例中,如图17、图18和图20所示,把手连接板401形成为方形形状,把手侧板402包括第一把手侧板体4021和第二把手侧板体4022,第一把手侧板体4021和把手板403分别与把手连接板401的宽度方向的两侧侧壁相连,第二把手侧板体4022与把手连接板401的长度方向的一侧侧壁相连,第二把手侧板体4022的长度方向的一端端面与第一把手侧板体4021相连,第二把手侧板体4022的宽度方向的一侧的远离第一把手侧板体的一端与把手板403相连,把手浇口成型区4021位于第二把手侧板体4022。具体而言,在模具中,把手连接板型腔411形成为方形形状,把手侧板型腔412包括第一把手侧板体型腔4121和第二把手侧板体型腔,第一把手侧板体型腔4121和把手板型腔413分别与把手连接板型腔411的宽度方向的两侧相连通,第二把手侧板体型腔与把手连接板型腔411的长度方向的一侧相连通,第二把手侧板体型腔的长度方向的一端与第一把手侧板体型腔4121相连通,第二把手侧板体型腔的宽度方向的一侧的远离第一把手侧板体型腔的一端与把手板型腔413相连通,把手浇口位于第二把手侧板体型腔,由于把手浇口位于第二把手侧板体4022型腔,而第二把手侧板体型腔位于第一把手侧板体型腔4121和把手板型腔413之间,在注塑时,便于物料从第二把手侧板体型腔分别向两侧流向第一把手侧板体型腔4121和把手板403型腔,更加有有利于提高物料的成型速度。
在本申请的一些实施例中,分配器把手40的与第二把手侧板体4022相对的一侧敞开。具体而言,对应于模具中时,该敞开侧对应实体结构,通过使得把手浇口位于第二把手侧板体型腔,从而避免了第一把手侧板体型腔4121和把手板型腔413的物料在该实体结构处交汇,避免了流纹问题。
在本申请的一些实施例,在把手连接板401的周向上,把手等壁厚区域4024的尺寸的取值范围为10mm~50mm。例如,把手等壁厚区域4024的长度尺寸为11mm、12mm、 13mm、14mm、15mm、16mm、17mm、18mm、19mm、20mm、21mm、22mm、23mm、24mm、25mm、26mm、27mm、28mm、29mm、30mm、31mm、32mm、33mm、34mm、35mm、36mm、37mm、38mm、39mm、40mm、41mm、42mm、43mm、44mm、45mm、46mm、47mm、48mm、或49mm。
在本申请的一些实施例中,在把手连接板401的周向上,把手浇口成型区4021位于把手等壁厚区域4024的远离把手连接板401的一端的中心处。由此,对应于模具中,在把手连接板型腔411的周向上,把手浇口位于把手等厚度区域的中心处,从而更加便于物料优先充满整个把手等厚度区域。
根据本申请实施例的衣物处理设备的分配器,包括上述的分配器把手40和分配器盒。其中,分配器把手40可打开或关闭分配器盒。
根据本申请实施例的衣物处理设备的分配器,通过将把手浇口成型区4021设于把手等壁厚区域4024,把手等壁厚区域4024的壁厚不小于把手变壁厚区域4023的最大壁厚,把手变壁厚区域4023的远离把手连接板401的一端的壁厚最小,从而有利于减少把手侧板402的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
根据本申请实施例的衣物处理设备,包括上述的分配器。
根据本申请实施例的衣物处理设备,通过设置上述的分配器,通过将把手浇口成型区4021设于把手等壁厚区域4024,把手等壁厚区域4024的壁厚不小于把手变壁厚区域4023的最大壁厚,把手变壁厚区域4023的远离把手连接板401的一端的壁厚最小,从而有利于减少把手侧板402的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
下面以工作台为例具体说明外观部件的结构。
衣物处理设备例如波轮洗衣机用工作台50是波轮洗衣机的重要组件,兼有功能和外观的双重要求。
一般地,工作台50制造工艺多为注塑+喷涂工艺,喷涂后的工作台50具备绚丽金属外观效果,但喷涂工艺存在污染大、成本高、合格率低、报废后不可回收等缺点,严重影响环境和生产人员的健康,不符合绿色制造的概念。为解决喷涂工艺存在的不足,免喷涂热塑性工程物料应运而生,采用免喷涂注塑能够给予产品金属外观效果,从而取消喷涂工艺,达到降低生产成本的目的,同时,也避免了喷涂过程中污染物的排放。
不管是采用免喷涂材料制造工作台50,还是通过注塑+喷涂工艺制造工作台50,对于流动性差的物料来说,尤其是包含金属颗粒的免喷涂材料,由于免喷涂材料中存在金属颗粒等物质,在注塑过程中物料在流动过程中遇到阻碍会造成金属颗粒排布不均,这样当注塑出产品时在光的照射下出现光散射,产品在视觉上形成流纹,导致产品出现流纹缺陷,当流纹出现在产品的外观面时,不但导致产品的合格率低,而且无法满足用户的使用需求。在下面的描述中,以包含金属颗粒的免喷涂材料为例进行说明,也就是说,工作台50可以为免喷涂件,免喷涂件包括树脂基体和分布于树脂基体内的金属颗粒。 可选地,金属颗粒为铜、铝或银。
下面参考附图描述根据本申请实施例的衣物处理设备的工作台50、衣物处理设备和用于成型工作台50的工作台模具5。由此,工作台50为一体注塑成型件,由此,一体件的结构不仅可以保证工作台50的结构、性能稳定性,并且方便成型、制造简单,而且省去了多余的装配件以及连接工序,保证工作台50连接的可靠性,再者,一体形成的结构的整体强度和稳定性较高,组装更方便,寿命更长。可选地,衣物处理设备为洗衣机、干衣机或洗干一体机。
具体而言,如图27所示,衣物处理设备的工作台50具有衣物投放口505,当工作台50安装在衣物处理设备中时,衣物投放口505与衣物处理设备的内筒的筒口正对,从而便于衣物投放入内筒内,或者从内筒内取走衣物。
如图27-图28所示,根据本申请实施例的衣物处理设备的工作台50,包括:工作台连接板501和工作台侧板502。
工作台连接板501的表面为非外观面,也就是说,当工作台50使用在衣物处理设备中时,工作台连接板501的表面不外露。
如图27-图28以及图37g所示,工作台侧板502在工作台连接板501的周向上延伸,工作台侧板502与工作台连接板501具有夹角,工作台侧板502的宽度方向的一端与工作台连接板501的外周壁相连,工作台侧板502的宽度方向的另一端端面设有至少一个适于与工作台模具5的工作台浇口对应的工作台浇口成型区5021。这里可以理解的是,在工作台侧板502的宽度方向的一端和另一端中,工作台侧板502的宽度方向的一端为与工作台连接板501相连的一端,工作台侧板502的宽度方向的另一端为远离工作台连接板501的一端,并且工作台侧板502的宽度方向的另一端的端面设有工作台浇口成型区5021。
具体而言,采用所述的工作台模具5注塑出工作台50且工作台50从工作台模具5出模后,工作台模具5的工作台浇口处的物料会有一部分遗留在工作台50上并形成工作台浇口成型部,工作台浇口成型区5021即为该工作台浇口成型部所在的区域。其中,可以理解的是,可以对工作台50进行再处理以切除或部分切除该工作台浇口成型部,当然,也可以对该工作台50的工作台浇口成型部不处理,即工作台50上保留该工作台浇口成型部,对此不作具体限定,可以根据生产的实际需要进行设置。
工作台侧板502的厚度方向上的背离工作台连接板501的一侧表面为外观面,即工作台侧板502的外周壁为外观面,工作台侧板502的内周壁为非外观面,工作台侧板502的宽度方向的另一端即远离工作台连接板501的一端的端面为非外观面。外观面是指,当使用在衣物处理设备中时,该面外露。非外观面是指,当使用在衣物处理设备中时,该面不外露。
工作台侧板502具有工作台等壁厚区域5024,工作台等壁厚区域5024在工作台侧板502的整个宽度方向上延伸,即,在工作台侧板502的整个宽度方向上,工作台等壁厚区域5024延伸至工作台侧板502的两端,并且工作台等壁厚区域5024任意位置处的 壁厚均相等。
如图33-图34所示,工作台等壁厚区域5024设有所述工作台浇口成型区5021,也就是说,工作台浇口成型区5021位于工作台等壁厚区域5024的远离工作台连接板501的一端,工作台侧板502的工作台等壁厚区域5024以外的其他区域为工作台变壁厚区域5023,工作台等壁厚区域5024的壁厚不小于(即等于或大于)工作台变壁厚区域5023的最大壁厚,工作台变壁厚区域5023的远离工作台连接板501的一端的壁厚最小,也就是说,沿着工作台侧板502的宽度方向,工作台变壁厚区域5023的远离工作台连接板501的一端的壁厚最小。这样,可以至少在一定程度减小工作台侧板502的流纹,至少在一定程度上防止流纹出现在工作台侧板502的外观面,至少在一定程度上提高工作台侧板502的合格率,降低成本,满足用户的使用需求。
为了便于解释工作台侧板502的外观面流纹减少的原因,下面描述根据本申请实施例的用于成型工作台50的工作台模具5,并结合工作台模具5的结构从原理上说明工作台侧板502的外观面的流纹减少原因。
如图38和图40所示,根据本申请实施例的用于成型工作台50的工作台模具5,包括:工作台模仁51,工作台模仁51具有工作台型腔。工作台型腔内设有用于成型衣物投放口505的柱状体514。
具体而言,如图39所示,工作台型腔包括工作台侧板型腔512和工作台连接板型腔511,工作台侧板型腔512用于成型工作台侧板502,工作台连接板型腔511用于成型工作台连接板501。
工作台侧板型腔512沿工作台连接板型腔511的周向延伸,工作台侧板型腔512与工作台连接板型腔511具有夹角,工作台侧板型腔512的宽度方向的一端与工作台连接板型腔511的外周连通,工作台模仁5141具有位于工作台侧板型腔512的宽度方向的另一端壁面的工作台浇口,工作台侧板型腔512的厚度方向的一侧壁面用于成型工作台侧板502的外观面。这里可以理解的是,工作台侧板型腔512的宽度方向的一端为与工作台连接板型腔511相连通的一端,工作台侧板型腔512的宽度方向的另一端为远离工作台连接板型腔511的端部。
工作台侧板型腔512具有工作台等厚度区域,工作台浇口位于工作台等厚度区域,工作台等厚度区域在工作台侧板型腔512的整个宽度方向上延伸,工作台侧板型腔512的工作台等厚度区域以外的其他区域为工作台变厚度区域5121,如图41-图42所示,工作台等厚度区域的厚度不小于(即大于或等于)工作台变厚度区域5121的最大厚度,工作台变厚度区域5121的远离工作台连接板型腔511的一端的厚度最小,也就是说,沿着工作台侧板型腔512的宽度方向上,工作台变厚度区域5121的宽度方向的另一端即远离工作台连接板型腔511的一端的厚度最小。
具体而言,在注塑时,在物料流动过程中,较热的物料熔体通过工作台浇口进入工作台型腔后,流动过程中与较冷的工作台型腔内壁接触,物料会在工作台型腔内壁快速冻结,形成一层较薄的凝固层。凝固层中金属颗粒的排布决定着免喷涂产品外观的优劣, 稳定型的流动能够形成一致的金属颗粒取向,获得较好的外观。在本申请中,由于工作台浇口位于工作台等厚度区域,并且工作台等厚度区域的厚度不小于工作台变厚度区域5121的最大厚度,这样当物料从工作台模具5的工作台浇口流出时,物料可以直接流向工作台等厚度区域,并且充满工作台等厚度区域,之后大部分物料沿着工作台侧板型腔512分别从工作台等厚度区域的两侧朝向工作台变厚度区域5121流动,从而有利于物料优先在工作台侧板型腔512成型,从而可以至少在一定程度上减小工作台侧板型腔512的流纹,防止流纹出现在工作台侧板型腔512的外观面,提高产品的合格率,降低成本,满足用户的使用需求。
并且由于工作台变厚度区域5121的远离工作台连接板型腔511一端的厚度最小,即沿着工作台侧板型腔512的宽度方向,工作台变厚度区域5121的邻近工作台连接板型腔511且与工作台变厚度区域5121的厚度最小处直接相连通的部分(称为大厚度部)的厚度必然大于工作台变厚度区域5121的远离工作台连接板型腔511的一端的厚度,这样在工作台连接板型腔511的周向上,物料流动时,物料在大厚度部处更容易流动,流速更快,物料在大厚度部处呈前凸的趋势,在大厚度部处存在明显前沿流动,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而就不会发生卷曲和翻转,有利于在一定程度上避免大厚度部处的物料与小厚度部处的物料在前沿处出现卷曲和翻转,进一步地保证物料流动的稳定性,从而减少在工作台侧板502的与大厚度部和小厚度部对应的位置处的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
关于工作台侧板502的工作台变壁厚区域5023的变化关系可存在以下几种方式:
第一种:在从工作台侧板502的宽度方向的一端到工作台侧板502的宽度方向的另一端的方向上,工作台变壁厚区域5023的壁厚逐渐减小。具体而言,在工作台模具5中,在从工作台侧板型腔512的宽度方向的一端到工作台侧板型腔512的宽度方向的另一端的方向上,工作台变厚度区域5121的厚度逐渐减小,这样在工作台连接板型腔511的周向上,物料在沿着工作台侧板型腔512内流动时,基于工作台变厚度区域5121的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图12中所示的斜面的方式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小工作台侧板502的流纹,进一步地防止流纹出现在工作台侧板502的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
第二种:在从工作台侧板502的宽度方向的一端到工作台侧板502的宽度方向的另一端的方向上,工作台变壁厚区域5023的壁厚先保持不变、而后逐渐减小。具体而言,在工作台模具5中,在从工作台侧板型腔512的宽度方向的一端到工作台侧板型腔512的宽度方向的另一端的方向上,工作台变厚度区域5121的厚度先保持不变、而后逐渐减小,这样在工作台连接板型腔511的周向上,物料流动时,基于工作台变厚度区域 5121的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图14所示的在厚度相同的位置处为与工作台侧板型腔512的宽度方向大体平行的表面,在厚度逐渐减小的位置处会出现朝向物料流动的上游倾斜的表面,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,从而在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小工作台侧板502的流纹,进一步地防止流纹出现在工作台侧板502的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
第三种,在从工作台侧板502的宽度方向的一端到工作台侧板502的宽度方向的另一端的方向上,工作台侧板502的壁厚先逐渐增大、然后逐渐减小。具体而言,在工作台模具53中,在从工作台侧板型腔512的宽度方向的一端到工作台侧板型腔512的宽度方向的另一端的方向上,工作台侧板型腔512的厚度先逐渐增大、然后逐渐减小,这样在工作台连接板型腔511的周向上,物料在流动时,基于工作台变厚度区域5121的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图13中示出的前凸式,物料的在前沿面各点的实际流动方向是沿着垂直于前沿表面切线向外的方向,因此前沿表面的各点流动方向是发散的,并不会交汇,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小工作台侧板502的流纹,进一步地防止流纹出现在工作台侧板502的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
第四种,在从工作台侧板502的宽度方向的一端到工作台侧板502的宽度方向的另一端的方向上,工作台变壁厚区域5023的壁厚先逐渐增大、而后保持不变、然后逐渐减小。具体而言,在工作台模具5中,在从工作台侧板型腔512的宽度方向的一端到工作台侧板型腔512的宽度方向的另一端的方向上,工作台变厚度区域5121的厚度先逐渐增大、而后保持不变、然后逐渐减小,这样在工作台连接板型腔511的周向上,物料在流动时,基于工作台变厚度区域5121的厚度变化,物料在厚度较大的位置处更容易流动,流动阻力更小,从而在物料流动的前沿表面会呈现出如图15所示的前凸式,在前沿处的物料之间相互不会出现卷曲和翻转,物料的流动更加稳定,这样,可以进一步地减小工作台侧板502的流纹,进一步地防止流纹出现在工作台侧板502的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
因此,相较于相关技术中,图16所示的前沿面为内凹的方式来说,本申请中的上述实施方式,更加利于工作台侧板502的流纹的减轻。
下面对壁厚越大,物料的流速越快进行说明。
物料在一定条件下被注射入工作台模具5时,物料接触到工作台型腔的冷壁面温度产生急剧下降,并产生凝固层,工作台型腔的流通面积随凝固层厚度的增加而减小,从而凝固层厚度对流阻有重要影响。流动性s与工作台50型腔的厚度h的关系为公式一:
其中,ηrep为物料的粘度。
根据流动性公式可知,流动性s与厚度h的立方成正比,例如厚度减小百分之五十会使流动性减小到八分之一,等同于流阻增加到八倍。由此,型腔的厚度越大,从而流阻越小,流动性越好,流速也越快。
简而言之,根据本申请实施例的用于成型工作台50的工作台模具5,由于工作台浇口位于工作台等厚度区域,并且工作台等厚度区域的厚度不小于工作台变厚度区域5121的最大厚度,从而有利于保证物料流动的稳定性,从而减少在工作台侧板502的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
根据本申请实施例的衣物处理设备的工作台50,通过将工作台浇口成型区5021设于工作台等壁厚区域5024,工作台等壁厚区域5024的壁厚不小于工作台变壁厚区域5023的最大壁厚,从而有利于减少工作台侧板502的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
在本申请的一些实施例中,工作台变壁厚区域5023的最大壁厚的取值范围为2.5mm~3.5mm,即在工作台模具5中,工作台变厚度区域5121的最大厚度的取值范围为2.5mm~3.5mm。由此,有利于保证物料在工作台变厚度区域5121的流动性,保证物料充满整个工作台侧板502,至少在一定程度上减少工作台侧板502的流纹,提高产品的良率,并且还可以保证工作台侧板502的结构强度,同时还可以防止因将工作台侧板502的壁厚设置地过厚而导致的产品体积大,浪费材料的问题发生。
例如,工作台变壁厚区域5023的最大壁厚的取值为2.6m、2.7m、2.8m、2.9m、3.0m、3.1mm、3.2mm、3.3mm、3.4mm或3.5mm。
在本申请的一些实施例中,工作台变壁厚区域5023的最小壁厚的取值范围为1.5mm~2.5mm,即在工作台模具5中,工作台变厚度区域5121的最小厚度的取值范围为1.5mm~2.5mm。由此,有利于保证物料在工作台变厚度区域5121的流动性,保证物料充满整个工作台侧板502,至少在一定程度上减少工作台侧板502的流纹,提高产品的良率,并且还可以保证工作台侧板502的结构强度。
例如,工作台变壁厚区域5023的最小壁厚的取值为1.6mm、1.7mm、1.8mm、1.9mm、2.0mm、2.2mm、2.2mm、2.3mm、或2.4mm。
在一些具体示例中,在从工作台侧板502的宽度方向的一端到工作台侧板502的宽度方向的另一端的方向上,工作台变壁厚区域5023的壁厚逐渐减小,并且由2.8mm到1.6mm渐变。
在本申请的一些实施例中,工作台连接板501的与工作台侧板502相连的一端的壁 厚不大于工作台侧板502的宽度方向的所述一端的壁厚。具体而言,在工作台模具5中,工作台连接板型腔511的与工作台侧板型腔512相连的一端的厚度不大于工作台侧板型腔512的宽度方向的所述一端的厚度。由此,有利于更多的物料可以直接流向工作台侧板型腔512,进一步地保证物料的稳定流动,减少物料流动的阻碍,从而减小工作台侧板502处的流纹。
在本申请的一些实施例中,工作台连接板501的与工作台侧板502相连的一端的壁厚小于工作台侧板502的宽度方向的所述一端的壁厚。具体而言,在工作台模具5中,工作台连接板型腔511的与工作台侧板型腔512相连的一端的厚度小于工作台侧板型腔512的宽度方向的所述一端的厚度。由此,有利于更多的物料可以直接流向工作台侧板型腔512,进一步地保证物料的稳定流动,减少物料流动的阻碍,减小工作台侧板502处的流纹。
在本申请的一些实施例中,工作台连接板501的壁厚小于工作台侧板502的与工作台连接板501相连的一端的壁厚。具体而言,在工作台模具5中,工作台连接板型腔511的厚度小于工作台侧板型腔512的与工作台连接板型腔511相连通的一端的厚度。由此,有利于更多的物料可以直接流向工作台侧板型腔512,进一步地保证物料的稳定流动,减少物料流动的阻碍,减小工作台侧板502处的流纹。
在本申请的一些实施例中,工作台连接板501的壁厚小于工作台侧板502的壁厚。也就是说,工作台连接板501的壁厚小于工作台侧板502的最小壁厚。由此,有利于更多的物料可以直接流向工作台侧板型腔512,进一步地保证物料的稳定流动,减少物料流动的阻碍,减小工作台侧板502处的流纹。
在本申请的一些实施例中,工作台连接板501的壁厚的取值范围为0.8mm~2.2mm。例如,工作台连接板501的壁厚为0.9mm、1.0mm、或1.1mm。
在工作台模具5中,工作台连接板型腔511的厚度的取值范围为0.8mm~2.2mm。例如,工作台连接板型腔511的厚度为0.9mm、1.0mm。由此,有利于更多地物料优先在工作台侧板型腔512内流动并成型,从而提高工作台侧板502的外观美观性。
在本申请的一些实施例中,工作台50包括:投放台503,投放台503与工作台连接板501的外周壁相连,工作台侧板502和投放台503沿着工作台连接板501的周向排布,工作台侧板502的沿着工作台连接板501的周向的两端与投放台503的沿着工作台连接板501的周向的两端对应相连,投放台503具有上述的衣物投放口505,衣物投放口505的内周壁、投放台503的外周面以及投放台503的顶面均为外观面。由此,结构简单,而且衣物投放口505的设置,从而便于衣物投放入筒口内,或者从内筒内取走衣物。
在本申请的一些实施例中,如图31所示,工作台连接板501上设有多个间隔开的工作台阻隔孔5011,工作台阻隔孔5011在工作台连接板501的厚度方向上贯穿工作台连接板501,工作台连接板501上不设置适于与工作台模具5的工作台浇口对应的工作台浇口成型区5021,多个工作台阻隔孔5011中的其中一部分邻近工作台侧板502设置 (例如,该与工作台侧板502相邻的工作台阻隔孔5011与工作台侧板502之间的最小距离不大于20mm,进一步为10mm、5mm或0mm)且多个工作台阻隔孔5011中的其余部分邻近投放台503设置(例如,该与投放台503相邻的工作台阻隔孔5011与投放台503之间的最小距离不大于20mm,进一步为10mm、5mm或0mm)。例如,多个工作台阻隔孔5011在工作台连接板501的整个周向上间隔开排布。
具体而言,如图40所示,工作台型腔包括投放台型腔513,投放台型腔513与工作台连接板型腔511的外周相连通,投放台型腔513与工作台侧板型腔512在工作台连接板型腔511的周向上排布,工作台侧板型腔512的沿工作台连接板型腔511的周向的两端均与投放台型腔513相连通,投放台型腔513内设有用于成型衣物投放口505的柱状体514,工作台模仁51不具有位于工作台连接板型腔511的工作台浇口,工作台连接板型腔511内设有用于成型工作台阻隔孔5011的工作台柱体结构,工作台50柱体结构在工作台连接板型腔511的整个厚度方向上延伸,多个工作台50柱体结构的其中一部分邻近工作台侧板型腔512设置(例如,该与工作台侧板型腔512相邻的工作台50柱体结构与工作台侧板型腔512之间的最小距离不大于20mm,进一步为10mm、5mm或0mm)且多个工作台50柱体结构中的其余部分邻近投放台型腔513设置(例如,该与投放台型腔513相邻的工作台50柱体结构与投放台型腔513之间的最小距离不大于20mm,进一步为10mm、5mm或0mm)。
在工作台模具5中,由于工作台浇口位于工作台侧板型腔512的远离工作台连接板型腔511的壁面,这样,物料从工作台浇口流出时首先流经工作台侧板型腔512,之后物料会流向工作台连接板型腔511和投放台型腔513,邻近工作台侧板型腔512设置的多个工作台柱体结构一方面可以对流向工作台连接板型腔511的物料起到阻止作用,有利于更多地物料优先在工作台侧板型腔512内成型,还可以阻止位于工作台连接板型腔511的物料回流到工作台侧板型腔512以防止该部分物料在工作台侧板型腔512与本来位于工作台侧板型腔512的物料交汇,从而可以进一步地防止在工作台侧板502上形成流纹。
并且,工作台侧板型腔512的物料可以进一步地流向投放台型腔513,而邻近投放台型腔513设置的多个工作台50柱体结构一方面可以对流向工作台连接板型腔511的物料起到阻止作用,有利于更多地物料优先在投放台型腔513内成型,还可以阻止位于工作台连接板型腔511的物料回流到投放台型腔513以防止该部分物料在投放台型腔513与本来位于投放台型腔513的物料交汇,从而可以进一步地防止在投放台503上形成流纹。
在本申请的一些实施例中,如图27-图30所示,投放台503包括:U形的外周侧板5031、环形的圈板5032和U形的顶板5033。其中,外周侧板5031的周向两端分别与工作台侧板502的沿工作台连接板501的周向的两端一一对应相连,圈板5032位于外周侧板5031的内侧,圈板5032的外周壁的上端的一部分与工作台连接板501的外周壁相连,圈板5032限定出衣物投放口503,顶板5033连接在圈板5032的外周壁的上端 的其余部分和外周侧板5031的内周壁的上端之间,顶板5033的沿其周向两端的端面位于圈板5032的径向两侧且均与工作台连接板501相连。由此,圈板5032的内周壁以及外周侧板5031的外周面、顶板5033的顶面均为外观面。
具体而言,在工作台模具5中,投放台型腔513包括U形的外周侧板型腔5131、环形的圈板型腔5132和U形的顶板型腔5133。外周侧板型腔5131的周向两端分别与工作台侧板型腔512的沿工作台连接板型腔511的周向的两端一一对应连通,圈板型腔5132位于外周侧板型腔5131的内周,圈板型腔5132的轴向一端的外周的一部分与工作台连接板型腔511的外周直接连通,柱状体514的外周壁为圈板型腔5132的内侧周壁,顶板型腔5133连通在圈板型腔5132的轴向一端的外周的其余部分和外周侧板型腔5131的内周的上端之间,顶板型腔5133的沿其周向的两端位于圈板型腔5132的径向两侧且均与工作台连接板型腔511相连通。
在本申请的一些实施例中,在从外周侧板5031的与顶板5033相连的一端到外周侧板5031的另一端的方向上,即沿着工作台侧板502的宽度方向,外周侧板5031的远离顶板5033的一端的壁厚最小。
关于外周侧板5031的壁厚变化关系可存在以下几种方式:第一种:在从外周侧板5031的与顶板5033相连的一端到外周侧板5031的另一端的方向上,外周侧板5031的壁厚逐渐减小。第二种:在从外周侧板5031的与顶板5033相连的一端到外周侧板5031的另一端的方向上,外周侧板5031的壁厚先保持不变、而后逐渐减小。第三种,在从外周侧板5031的与顶板5033相连的一端到外周侧板5031的另一端的方向上,外周侧板5031的壁厚先逐渐增大、然后逐渐减小。第四种,在从外周侧板5031的与顶板5033相连的一端到外周侧板5031的另一端的方向上,外周侧板5031的壁厚先逐渐增大、而后保持不变、然后逐渐减小。由此,相较于工作台连接板501,有利于优先成型外周侧板5031,从而有利于物料最终在工作台连接板型腔511交汇,避免物料在外周侧板5031交汇,继而避免外周侧板5031上有流纹产生。
在本申请的一些实施例中,外周侧板5031的最大壁厚的取值范围为2.5mm~3.5mm,即外周侧板5031的最大厚度的取值范围为2.5mm~3.5mm。由此,有利于保证物料在外周侧板5031的流动性,保证物料充满整个外周侧板5031,至少在一定程度上减少外周侧板5031的流纹,提高产品的良率,并且还可以保证工作台50的结构强度,同时还可以防止因将外周侧板5031的壁厚设置地过厚而导致的产品体积大,浪费材料的问题发生。
例如,外周侧板5031的最大壁厚的取值为2.6m、2.7m、2.8m、2.9m、3.0m、3.1mm、3.2mm、3.3mm、3.4mm或3.5mm。
在本申请的一些实施例中,外周侧板5031的最小壁厚的取值范围为1.5mm~2.5mm,即外周侧板5031的最小厚度的取值范围为1.5mm~2.5mm。由此,有利于保证物料在外周侧板5031的流动性,保证物料充满整个外周侧板5031,至少在一定程度上减少外周侧板5031的流纹,提高产品的良率,并且还可以保证工作台50的结构强度。
例如,外周侧板5031的最小壁厚的取值为1.6mm、1.7mm、1.8mm、1.9mm、2.0mm、2.2mm、2.2mm、2.3mm、或2.4mm。
在一些具体示例中,在从外周侧板5031的与顶板5033相连的一端到外周侧板5031的另一端的方向上,外周侧板5031的壁厚逐渐减小,并且由2.8mm到1.6mm渐变。
在本申请的一些实施例中,外周侧板5031的壁厚与工作台变壁厚区域5023的壁厚相同,且壁厚变化关系相同。具体而言,在工作台模具5中,外周侧板型腔5131的厚度与工作台变厚度区域5123的厚度相同,且壁厚变化关系相同。
在本申请的一些实施例中,如图37k和图37h所示,外周侧板5031的远离顶板5033的一端处设有外周侧板浇口成型区50311。具体而言,在工作台模具5中,工作台模仁具有位于外周侧板型腔5131的远离顶板型腔5133的一端的外周侧板浇口。从而,便于外周侧板5031的成型,减少外周侧板5031的流纹。
在本申请的一些实施例中,顶板5033的壁厚的取值范围为2.3mm~3.3mm,对应于工作台模具5中,顶板型腔5133的厚度的取值范围为2.3mm~3.3mm。例如,顶板5033的壁厚为2.4mm、2.5mm、2.6mm、2.7mm、2.8mm、2.9mm、3.0mm、3.1mm或3.2mm。由此,有利于保证顶板5033的结构强度,而且便于顶板5033的成型。
在本申请的一些实施例中,顶板5033等壁厚设置。由此,可简化模具结构。
可选地,顶板5033的壁厚不小于外周侧板5031的最大壁厚,且不小于圈板5032的壁厚。由此,更加便于顶板5033的成型。
在本申请的一些实施例中,圈板5032为等壁厚的圈板5032,即圈板型腔5132等厚度设置。由此,可简化模具结构。
可选地,圈板5032的壁厚的取值范围为1.6mm~2.8mm。由此,既可以保证圈板5032的结构强度,又可以保证流体的快速填充。
在在本申请的另一些实施例中,如图37b-图37f所示,圈板5032为变壁厚的圈板5032,圈板5032的非外观面上设有适于与工作台模具5的圈板浇口对应的圈板浇口成型区50321,至少一个圈板浇口成型区50321设在圈板5032的远离顶板5033的一端。圈板5032具有圈板等壁厚区域,圈板等壁厚区域在圈板5032的整个轴向上延伸,即,在圈板5032的整个轴向方向上,圈板等壁厚区域延伸至圈板的轴向两端,并且圈板等壁厚区域任意位置处的壁厚均相等。
圈板等壁厚区域设有圈板浇口成型区50321,圈板5032的圈板等壁厚区域以外的其他区域为圈板变壁厚区域,圈板等壁厚区域的壁厚不小于(即等于或大于)圈板变壁厚区域的最大壁厚,圈板变壁厚区域的远离顶板5033的一端的壁厚最小。这样,可以至少在一定程度减小圈板5032的流纹,至少在一定程度上防止流纹出现在圈板5032的外观面,至少在一定程度上提高圈板5032的合格率,降低成本,满足用户的使用需求。关于圈板5032流纹减少的原理同工作台侧板502,此处不再详细说明。
在本申请的一些实施例中,在从圈板5032的邻近顶板5033的一端到圈板5032的远离顶板5033的一端的方向上,圈板变壁厚区域的壁厚逐渐减小。这样,可以进一步 地减小圈板5032的流纹,进一步地防止流纹出现在圈板5032的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
在本申请的一些实施例中,在从圈板5032的邻近顶板5033的一端到圈板5032的远离顶板5033的一端的方向上,圈板变壁厚区域的壁厚先保持不变、而后逐渐减小。这样,可以进一步地减小圈板5032的流纹,进一步地防止流纹出现在圈板5032的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
在本申请的一些实施例中,在从圈板5032的邻近顶板5033的一端到圈板5032的远离顶板5033的一端的方向上,圈板变壁厚区域的壁厚先逐渐增大、然后逐渐减小。这样,可以进一步地减小圈板5032的流纹,进一步地防止流纹出现在圈板5032的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
在本申请的一些实施例中,在从圈板5032的邻近顶板5033的一端到圈板5032的远离顶板5033的一端的方向上,圈板变壁厚区域的壁厚先逐渐增大、而后保持不变、然后逐渐减小。这样,可以进一步地减小圈板5032的流纹,进一步地防止流纹出现在圈板5032的外观面,进一步地提高产品的合格率,降低成本,满足用户的使用需求。
在本申请的一些实施例,在圈板5032的周向方向上,圈板等壁厚区域的尺寸的取值范围为10mm~50mm。例如,圈板等壁厚区域的长度尺寸为11mm、12mm、13mm、14mm、15mm、16mm、17mm、18mm、19mm、20mm、21mm、22mm、23mm、24mm、25mm、26mm、27mm、28mm、29mm、30mm、31mm、32mm、33mm、34mm、35mm、36mm、37mm、38mm、39mm、40mm、41mm、42mm、43mm、44mm、45mm、46mm、47mm、48mm、或49mm。
在本申请的一些实施例中,在圈板5032的周向方向上,圈板浇口成型区50321位于圈板5032等壁厚区域的远离顶板的一端的中心处。由此,对应于工作台模具5中,在圈板型腔5132的周向上,圈板浇口位于圈板等厚度区域的中心处,从而更加便于物料优先充满整个圈板等厚度区域。
在本申请的一些实施例中,如图35-图37所示,外周侧板5031的内周壁、工作台侧板502的内周壁和圈板5032的外周壁的至少一个上设有加强筋,其中,外周侧板5031的内周壁、工作台侧板502的面对投放台503的表面和圈板5032的外周壁均为非外观面。也就是说,可以仅在外周侧板5031的内周壁上设置加强筋,可以仅在工作台侧板502的面对投放台503的表面设置加强筋,可以仅在圈板5032的外周壁上设置加强筋,可以在外周侧板5031的内周壁和工作台侧板502的面对投放台503的表面分别设置加强筋,可以在外周侧板5031的内周壁和圈板5032的外周壁分别设置加强筋,可以在工作台侧板502的面板投放台503的表面和圈板5032的外周壁分别设置加强筋,或者,可以在外周侧板5031的内周壁、工作台侧板502的面对投放台503的表面和圈板5032的外周壁同时设置加强筋。通过设置加强筋,从而有利于提高工作台50的结构强度。
具体而言,在工作台模具5中,工作台型腔包括:加强筋型腔,外周侧板型腔5131的内周、所述工作台侧板型腔512的内周和圈板型腔5132的外周中的至少一个连通有 所述加强筋型腔。
在本申请的一些实施例中,将设有加强筋的部件称为载体件,设置在载体件上的至少一个加强筋为工作台连接筋504,工作台连接筋504包括工作台连接筋本体和工作台连接部,工作台连接部连接在工作台连接筋本体和载体件之间。具体而言,在工作台模具5中,将连通有加强筋型腔的结构称为载体件型腔,与载体件型腔相连通的至少一个加强筋型腔为工作台连接筋型腔,载体件型腔(例如工作台侧板型腔512)的厚度方向的一侧壁面用于成型载体件的外观面,工作台连接筋型腔位于载体件型腔的厚度方向的另一侧壁面且与载体件型腔连通,工作台连接筋型腔包括连通的工作台连接筋本体型腔和工作台连接部型腔,工作台连接部型腔连通在工作台连接筋本体型腔和载体件型腔之间。
可选地,工作台连接部的厚度小于工作台连接筋本体的与工作台连接部相连的一端的厚度。在工作台模具5中,工作台连接部型腔的厚度小于工作台连接筋本体型腔的与工作台连接部型腔相连通的一端的厚度。具体而言,在注塑时,由于工作台连接筋504型腔的壁面不具有浇口,物料在工作台50型腔内流动时,会首先流经载体件型腔,经过载体件型腔后流向工作台连接筋型腔,而通过使得工作台连接部型腔的厚度小于工作台连接筋本体型腔的厚度,可至少在一定程度上避免在工作台连接筋型腔与载体件型腔的连通处形成不稳定的流动场,至少在一定程度避免工作台连接筋本体型腔的物料经过工作台连接部型腔回流到载体件型腔而导致的物料交汇,从而避免在载体件型腔的与工作台连接筋504相连处产生的流纹问题。
可选地,工作台连接部的厚度小于工作台连接筋本体的厚度。由此,可至少在一定程度上避免在工作台连接筋504型腔与载体件型腔的连通处形成不稳定的流动场,至少在一定程度避免工作台连接筋本体型腔的物料经过工作台连接部型腔回流到载体件型腔而导致的物料交汇,从而避免在载体件型腔的与工作台连接筋504相连处产生的流纹问题。
可选地,工作台连接部的面对载体件的表面的一部分朝向远离载体件的方向凹入以形成工作台贯穿孔50421,工作台贯穿孔50421在工作台连接部的厚度方向上贯穿工作台连接部。具体而言,对应于工作台模具5时,工作台连接部型腔设有用于成型工作台贯穿孔50421的工作台立柱结构,工作台立柱结构在工作台连接部型腔的整个厚度方向上延伸。这样,由于工作台连接筋型腔不具有浇口,物料在工作台型腔内流动时,会首先流经载体件型腔,经过载体件型腔后流向工作台连接筋型腔,而通过设置工作台立柱结构,工作台立柱结构可以减小物料从工作台连接筋型腔与载体件型腔连通处的流通面积,可至少在一定程度上避免在工作台连接筋型腔与载体件型腔的连通处形成不稳定的流动场,至少在一定程度避免工作台连接筋本体型腔的物料经过工作台连接部型腔回流到载体件型腔而导致的物料交汇,从而避免在载体件的与工作台连接筋504相连处产生的流纹问题。
在本申请的一些实施例中,工作台连接部的厚度小于载体件的厚度。具体而言,在 工作台模具5中,工作台连接部型腔的厚度小于载体件型腔的厚度。由此,更加有利于物料优先成型载体件。
在本申请的一些实施例中,工作台等壁厚区域5024的壁厚的取值范围为2.3~3.2mm,由此,有利于物料快速填充。
在本申请的一些实施例,在工作台连接板501的周向上,工作台等壁厚区域5024的尺寸的取值范围为10mm~50mm。例如,工作台等壁厚区域5024的长度尺寸为11mm、12mm、13mm、14mm、15mm、16mm、17mm、18mm、19mm、20mm、21mm、22mm、23mm、24mm、25mm、26mm、27mm、28mm、29mm、30mm、31mm、32mm、33mm、34mm、35mm、36mm、37mm、38mm、39mm、40mm、41mm、42mm、43mm、44mm、45mm、46mm、47mm、48mm、或49mm。
在本申请的一些实施例中,在工作台连接板501的周向上,工作台浇口成型区5021位于工作台等壁厚区域5024的远离工作台连接板501的一端的中心处。由此,对应于工作台模具5中,在工作台连接板型腔51的周向方向上,工作台浇口位于工作台50等厚度区域的中心处,从而更加便于物料优先充满整个工作台50等厚度区域。
根据本申请实施例的衣物处理设备,包括上述的工作台50。
根据本申请实施例的衣物处理设备,通过设置上述的工作台50,通过将工作台浇口成型区5021设于工作台等壁厚区域5024,工作台等壁厚区域5024的壁厚不小于工作台变壁厚区域5023的最大壁厚,从而有利于减少工作台侧板502的流纹,至少在一定程度上提高产品的良率,满足用户的使用需求。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。在本申请的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征。
在本申请的描述中,“多个”的含义是两个或两个以上。在本申请的描述中,第一特征在第二特征“之上”或“之下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。在本申请的描述中,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。
根据本申请实施例的衣物处理设备的其他构成例如电机和控制系统等以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说 明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。
Claims (23)
- 一种外观部件,其特征在于,所述外观部件为一体注塑成型件且包括:非外观板,所述非外观板的表面为非外观面,所述非外观板上设有至少一个阻隔孔,所述阻隔孔在所述非外观板的厚度方向上贯穿所述非外观板;第一外观板,所述第一外观板与所述非外观板的周壁相连,所述第一外观板在所述非外观板的周向上延伸;其中,所述非外观板的厚度方向的一侧表面设有与模具的浇口对应的至少一个浇口成型区,至少一个所述浇口成型区邻近所述第一外观板设置,至少一个所述阻隔孔邻近所述第一外观板设置,邻近所述第一外观板的所述阻隔孔与邻近所述第一外观板的所述浇口成型区沿着所述非外观板的周向间隔开;或,所述第一外观板的非外观面上设有适于与模具的浇口对应的至少一个浇口成型区,至少一个所述阻隔孔邻近所述第一外观板设置。
- 根据权利要求1所述的外观部件,其特征在于,包括:第二外观板,所述第二外观板与所述非外观板的周壁相连,所述第一外观板和所述第二外观板在所述非外观板的周向上排布;其中,所述非外观板的厚度方向的一侧表面设有与模具的多个浇口对应的多个浇口成型区,多个所述浇口成型区的其中一部分邻近所述第一外观板设置,多个所述浇口成型区的其余部分邻近所述第二外观板设置,多个所述阻隔孔的其中一部分邻近所述第一外观板设置,所述多个阻隔孔的其中一部分与所述多个浇口成型区的其中一部分沿着所述非外观板的周向间隔开,所述多个阻隔孔中的其余部分邻近所述第二外观板设置,所述多个阻隔孔中的其余部分与所述多个浇口成型区的其余部分沿着所述非外观板的周向间隔开;或,所述第一外观板的非外观面上设有适于与模具的浇口对应的浇口成型区、或所述第一外观板的非外观面和所述第二外观板的非外观面上分别设有适于与模具的浇口对应的浇口成型区,多个所述阻隔孔中的其中一部分邻近所述第一外观板设置且多个所述阻隔孔中的其余部分中的至少一个邻近所述第二外观板设置。
- 根据权利要求2所述的外观部件,其特征在于,邻近所述第一外观板的所述阻隔孔与所述第一外观板之间的最小距离小于等于20mm;和/或,邻近所述第二外观板的所述阻隔孔与所述第二外观板之间的最小距离小于等于20mm;和/或,邻近所述第一外观板的所述浇口成型区与所述第一外观板之间的最小距离小于等于20mm;和/或,邻近所述第二外观板的所述浇口成型区与所述第二外观板之间的最小距离小于等于20mm。
- 根据权利要求2所述的外观部件,其特征在于,邻近所述第一外观板的所述阻隔孔与所述第一外观板之间的最小距离小于等于10mm;和/或,邻近所述第二外观板的所述阻隔孔与所述第二外观板之间的最小距离小于等于10mm;和/或,邻近所述第一外观板的所述浇口成型区与所述第一外观板之间的最小距离小于等于10mm;和/或,邻近所述第二外 观板的所述浇口成型区与所述第二外观板之间的最小距离小于等于10mm。
- 根据权利要求2所述的外观部件,其特征在于,邻近所述第一外观板的所述阻隔孔与所述第一外观板之间的最小距离为0mm;和/或,邻近所述第二外观板的所述阻隔孔与所述第二外观板之间的最小距离为0mm;和/或,邻近所述第一外观板的所述浇口成型区与所述第一外观板之间的最小距离为0mm;和/或,邻近所述第二外观板的所述浇口成型区与所述第二外观板之间的最小距离为0mm。
- 根据权利要求1-5中任一项所述的外观部件,其特征在于,所述多个阻隔孔在所述非外观板的周向上间隔开排布。
- 根据权利要求1-7中任一项所述的外观部件,其特征在于,所述非外观板的壁厚小于所述第一外观板的与所述非外观板相连的一端的壁厚。
- 根据权利要求7所述的外观部件,其特征在于,所述非外观板的壁厚小于所述第一外观板的最小壁厚。
- 根据权利要求2所述的外观部件,其特征在于,所述非外观板的壁厚小于所述第二外观板的与所述非外观板相连的一端的壁厚。
- 根据权利要求9所述的外观部件,其特征在于,所述非外观板的壁厚小于所述第二外观板的最小壁厚。
- 根据权利要求1-10中任一项所述的外观部件,其特征在于,所述外观部件为免喷涂件,所述免喷涂件包括树脂基体和分布于所述树脂基体的金属颗粒。
- 根据权利要求11所述的外观部件,其特征在于,所述金属颗粒为铝、银或铜。
- 一种家用电器,其特征在于,包括根据权利要求1-12中内任一项所述的外观部件。
- 一种模具,其特征在于,包括:模仁,所述模仁具有型腔,所述型腔包括非外观板型腔和第一外观板型腔,所述非外观板型腔内设有用于成型阻隔孔的至少一个柱体结构,所述柱体结构在所述非外观板型腔的整个厚度方向上延伸,所述第一外观板型腔与所述非外观板型腔的外周相连通,所述第一外观板型腔在所述非外观板型腔的周向上延伸;其中,所述模仁具有位于所述非外观板型腔的至少一个浇口,至少一个所述浇口邻近所述第一外观板型腔设置,至少一个所述柱体结构邻近所述第一外观板型腔设置,邻近所述第一外观板型腔的所述柱体结构与邻近所述第一外观板型腔的所述浇口沿着所述非外观板型腔的周向间隔开;或,所述模仁具有位于所述第一外观板型腔的至少一个浇口,至少一个所述柱体结构邻近所述第一外观板型腔设置。
- 根据权利要求14所述的模具,其特征在于,所述型腔包括第二外观板型腔,所述第二外观板型腔与所述非外观板型腔的外周相连通,所述第一外观板型腔和所述第二外观板型腔在所述非外观板型腔的周向上排布;其中,所述模仁具有位于所述非外观板型腔的多个浇口,多个所述浇口的其中一部分邻近所述第一外观板型腔设置,多个所述浇口的其余部分邻近所述第二外观板型腔设置,多个所述柱体结构的其中一部分邻近所述第一外观板型腔设置,所述多个柱体结构的其中 一部分与所述多个浇口的其中一部分沿着所述非外观板型腔的周向间隔开,多个所述柱体结构的其余部分邻近所述第二外观板型腔设置,所述多个柱体结构的其余部分与所述多个浇口的其余部分沿着所述非外观板型腔的周向间隔开;或,所述模仁具有位于所述第一外观板型腔的浇口或模仁具有分别位于所述第一外观板型腔和所述第二外观板型腔的浇口,多个所述柱体结构的其中一部分邻近所述第一外观板型腔设置且多个所述柱体结构中的其余部分中的至少一个邻近所述第二外观板型腔设置。
- 根据权利要求15所述的模具,其特征在于,邻近所述第一外观板型腔的所述柱体结构与所述第一外观板型腔之间的最小距离小于等于20mm;和/或,邻近所述第二外观板的所述柱体结构与所述第二外观板型腔之间的最小距离小于等于20mm;和/或,邻近所述第一外观板型腔的所述浇口与所述第一外观板型腔之间的最小距离小于等于20mm;和/或,邻近所述第二外观板型腔的所述浇口与所述第二外观板型腔之间的最小距离小于等于20mm。
- 根据权利要求15所述的模具,其特征在于,邻近所述第一外观板型腔的所述柱体结构与所述第一外观板型腔之间的最小距离小于等于10mm;和/或,邻近所述第二外观板的所述柱体结构与所述第二外观板型腔之间的最小距离小于等于10mm;和/或,邻近所述第一外观板型腔的所述浇口与所述第一外观板型腔之间的最小距离小于等于10mm;和/或,邻近所述第二外观板型腔的所述浇口与所述第二外观板型腔之间的最小距离小于等于10mm。
- 根据权利要求15所述的模具,其特征在于,邻近所述第一外观板型腔的所述柱体结构与所述第一外观板型腔之间的最小距离为0mm;和/或,邻近所述第二外观板的所述柱体结构与所述第二外观板型腔之间的最小距离为0mm;和/或,邻近所述第一外观板型腔的所述浇口与所述第一外观板型腔之间的最小距离为0mm;和/或,邻近所述第二外观板型腔的所述浇口与所述第二外观板型腔之间的最小距离为0mm。
- 根据权利要求14-18中任一项所述的模具,其特征在于,所述多个柱体结构在所述非外观板型腔的周向上间隔开排布。
- 根据权利要求14-19中任一项所述的模具,其特征在于,所述非外观板型腔的厚度小于所述第一外观板型腔的与所述非外观板型腔相连通的一端的厚度。
- 根据权利要求20所述的模具,其特征在于,所述非外观板型腔的厚度小于所述第一外观板型腔的最小厚度。
- 根据权利要求15所述的模具,其特征在于,所述非外观板型腔的厚度小于所述第二外观板型腔的与所述非外观板型腔相连通的一端的厚度。
- 根据权利要求22所述的模具,其特征在于,所述非外观板型腔的厚度小于所述第二外观板型腔的最小厚度。
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