一种兼容不同规格口罩的耳带焊接机构An ear strap welding mechanism compatible with masks of different specifications
技术领域technical field
本发明涉及口罩加工技术领域,尤其是涉及一种兼容不同规格口罩的耳带焊接机构。The invention relates to the technical field of mask processing, in particular to an earband welding mechanism compatible with masks of different specifications.
背景技术Background technique
口罩是戴在人的口鼻部位,用于过滤进入口鼻的空气,以达到阻挡有害气体、气味、飞沫进入佩戴者口鼻的用具,对进入肺部的空气有一定的过滤作用,在呼吸道传染病流行时,在粉尘污染的环境中作业时,带口罩具有非常好的防护作用。A mask is a device worn on the mouth and nose of a person to filter the air entering the mouth and nose to prevent harmful gases, odors, and droplets from entering the wearer's mouth and nose, and has a certain filtering effect on the air entering the lungs. When respiratory infectious diseases are prevalent, wearing a mask has a very good protective effect when working in a dust-polluted environment.
现有的生产方式中,不同规格的口罩制好片后需要采用不同的耳带焊接设备,即一种规格的口罩对应一种规格的耳带焊接设备,不具有柔性化与兼容性。本技术实现了多种规格口罩半成品可共用该兼容性耳带焊接设备,从而降低生产成本减少设备浪费,而且该技术原理可延展到口罩的前端制片设备。In the existing production method, different earband welding equipment is required after the masks of different specifications are made into sheets, that is, one type of mask corresponds to one type of earband welding equipment, which does not have flexibility and compatibility. This technology realizes that the semi-finished products of masks of various specifications can share the compatible earband welding equipment, thereby reducing production costs and equipment waste, and the technical principle can be extended to the front-end production equipment of masks.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种兼容不同规格口罩的耳带焊接机构,以解决背景技术中的技术问题。The purpose of the present invention is to provide an earband welding mechanism compatible with masks of different specifications, so as to solve the technical problems in the background art.
本发明提供一种兼容不同规格口罩的耳带焊接机构,包括工作台、耳带机构、焊接机构和折耳下料机构,所述工作台上设有传送台和承载架,所述传送台上依次设有若干个口罩托盘,若干个所述口罩托盘可以更换,所述耳带机构、焊接机构和折耳下料机构均设置在工作台上,所述耳带机构设有两 组,两组所述耳带机构对称位于传送台的两侧,所述焊接机构设有两组,两组所述焊接机构对称设置在承载架上,两组所述焊接机构均位于传送台的上方,所述焊接机构的焊接位置距离可调,所述折耳下料机构位于传送台的末端,所述耳带机构、焊接机构和折耳下料机构均与传送台对应。The invention provides an ear strap welding mechanism compatible with masks of different specifications, including a worktable, an ear strap mechanism, a welding mechanism and a folding ear unloading mechanism. There are several mask trays in sequence, and several of the mask trays can be replaced. The ear strap mechanism, the welding mechanism and the folding ear unloading mechanism are all arranged on the workbench. The ear strap mechanism is provided with two groups, two groups. The ear strap mechanisms are located symmetrically on both sides of the transfer table, the welding mechanism is provided with two groups, the two groups of welding mechanisms are symmetrically arranged on the carrier, and the two groups of welding mechanisms are located above the transfer table. The welding position distance of the welding mechanism is adjustable, the folded ear blanking mechanism is located at the end of the transfer table, and the ear strap mechanism, the welding mechanism and the folded ear blanking mechanism are all corresponding to the transfer table.
进一步的,每组所述耳带机构均包括耳带引导部件、耳带裁剪部件、耳带固定部件、耳带牵引部件、耳带夹取驱动部件和耳带夹取作业部件,所述耳带引导部件、耳带裁剪部件、耳带固定部件和耳带牵引部件均位于传送台的一侧,所述耳带夹取驱动部件位于传送台的上方,所述耳带引导部件设置在工作台上,所述耳带引导部件位于传送台首端的一侧,所述耳带裁剪部件设置在承载架上,所述耳带固定部件设置在工作台上,所述耳带固定部件位于耳带引导部件的一侧,所述耳带固定部件还位于耳带裁剪部件的下方,所述耳带固定部件与耳带裁剪部件上下对应,所述耳带牵引部件设置在工作台上,所述耳带牵引部件位于耳带固定部件的一侧,所述耳带牵引部件与耳带固定部件对应,所述耳带夹取驱动部件部件设置在承载架上,所述耳带夹取驱动部件位于焊接机构的一侧,所述耳带夹取作业部件设置在耳带夹取驱动部件的下方,所述耳带夹取作业部件与传送台以及耳带牵引部件对应。Further, each group of the ear strap mechanisms includes an ear strap guiding part, an ear strap cutting part, an ear strap fixing part, an ear strap pulling part, an ear strap clipping driving part and an ear strap clipping operation part, and the ear strap The guiding part, the ear band cutting part, the ear band fixing part and the ear band pulling part are all located on one side of the conveying table, the ear band clamping driving part is located above the conveying platform, and the ear band guiding part is arranged on the worktable , the ear band guide part is located on one side of the head end of the conveying table, the ear band cutting part is arranged on the carrier frame, the ear band fixing part is arranged on the worktable, and the ear band fixing part is located on the ear band guide part One side of the ear strap, the ear strap fixing part is also located below the ear strap cutting part, the ear strap fixing part and the ear strap cutting part correspond up and down, the ear strap pulling part is arranged on the workbench, the ear strap pulling The part is located on one side of the ear strap fixing part, the ear strap pulling part corresponds to the ear strap fixing part, the ear strap clipping driving part is arranged on the carrier frame, and the ear strap clipping driving part is located on the side of the welding mechanism. On one side, the ear strap clipping operation member is arranged below the ear strap clipping driving member, and the ear strap clipping operation member corresponds to the transfer table and the ear strap pulling member.
进一步的,所述耳带引导部件包括第一引导承载板、引导杆、引导电机、第一引导转轴、第二引导转轴、第三引导转轴、第二引导承载板、第一引导转盘、第三引导承载板和第二引导转盘,所述第一引导承载板设置在工作台上,所述第一引导承载板的顶端开设有圆形孔,所述引导杆设置在第一引导承载板的上方,所述引导电机设置在第一引导承载板的一侧,所述引导电机的输出端与第一引导转轴连接,所述第一引导转轴设置在第一引导承载板的另一侧,所述第二引导转轴设置在第一引导转轴的一侧,所述第三引导转轴 设置在第一引导承载板上的下方,所述第二引导承载板设置在工作台上,所述第二引导承载板位于第一引导承载板一侧,所述第一引导转盘设置在第二引导承载板上,所述第三引导承载板设置在工作台上,所述第三引导承载板位于第二引导承载板的一侧,所述第二引导转盘设置在第三引导承载板上。Further, the ear strap guide member includes a first guide bearing plate, a guide rod, a guide motor, a first guide shaft, a second guide shaft, a third guide shaft, a second guide bearing plate, a first guide turntable, a third guide A guide carrier plate and a second guide turntable, the first guide carrier plate is arranged on the workbench, the top of the first guide carrier plate is provided with a circular hole, and the guide rod is arranged above the first guide carrier plate , the guide motor is arranged on one side of the first guide carrier plate, the output end of the guide motor is connected with the first guide shaft, the first guide shaft is arranged on the other side of the first guide carrier plate, the The second guide shaft is arranged on one side of the first guide shaft, the third guide shaft is arranged below the first guide bearing plate, the second guide bearing plate is arranged on the worktable, the second guide bearing The plate is located on one side of the first guide carrier plate, the first guide turntable is arranged on the second guide carrier plate, the third guide carrier plate is arranged on the worktable, and the third guide carrier plate is located on the second guide carrier plate On one side of the plate, the second guide turntable is arranged on the third guide carrier plate.
进一步的,所述耳带固定部件包括固定底座、固定气缸、固定推板和固定块,所述固定底座设置在工作台上,所述固定气缸设置在固定底座的一侧,所述固定气缸的输出端与固定推板连接,所述固定块设置在固定底座的另一侧,所述固定推板设置在固定块内。Further, the ear strap fixing part includes a fixed base, a fixed cylinder, a fixed push plate and a fixed block, the fixed base is arranged on the workbench, the fixed cylinder is arranged on one side of the fixed base, and the The output end is connected with a fixed push plate, the fixed block is arranged on the other side of the fixed base, and the fixed push plate is arranged in the fixed block.
进一步的,所述耳带裁剪部件包括裁切承载板、裁切气缸、裁切刀具,所述裁切承载板呈竖直状设置在承载架上,所述裁切气缸设置在裁切承载板上的上方,所述裁切气缸的输出端与裁切刀具连接,所述裁切刀具设置在裁切承载板上,所述裁切刀具的工作端位于固定块的一侧。Further, the ear strap cutting component includes a cutting bearing plate, a cutting cylinder, and a cutting tool, the cutting bearing plate is vertically arranged on the bearing frame, and the cutting cylinder is arranged on the cutting bearing plate. Above the upper part of the upper, the output end of the cutting cylinder is connected with the cutting tool, the cutting tool is arranged on the cutting bearing plate, and the working end of the cutting tool is located on one side of the fixed block.
进一步的,所述耳带牵引部件包括牵引电机、移动模组、移动块、牵引气缸和牵引夹具,所述牵引电机和移动模组均设置在工作台上,所述牵引电机的输出端与移动模组连接,所述移动块设置在移动模组上,移动距离可根据不同规格的口罩半成品耳带的焊接位置不同通过软件控制系统进行设置,所述牵引气缸设置在移动块上,所述牵引气缸的输出端与牵引夹具连接,所述牵引夹具的工作端与移动块对应。Further, the ear strap traction component includes a traction motor, a mobile module, a mobile block, a traction cylinder and a traction clamp, the traction motor and the mobile module are both arranged on the workbench, and the output end of the traction motor is connected to the mobile The module is connected, the moving block is arranged on the moving module, and the moving distance can be set by the software control system according to the welding position of the ear straps of the semi-finished masks of different specifications. The pulling cylinder is arranged on the moving block, and the pulling The output end of the air cylinder is connected with the traction fixture, and the working end of the traction fixture corresponds to the moving block.
进一步的,所述耳带夹取驱动部件包括第一承载板、第一电机、第一旋转柱、连接转轴、夹取固定块、第二承载板和夹取伸缩杆,所述第一承载板设置承载架上,所述第一电机设置在第一承载板上,所述第一电机的输出端与第一旋转柱连接,所述连接转轴的顶端设置在第一旋转柱上,所述夹取伸缩杆设有两个,两个所述夹取伸缩杆对称设置在工作台上的两侧,所述第二 承载板设置在两个夹取伸缩杆上,所述夹取固定块设置在第二承载板上,所述夹取固定块与连接转轴的底端连接。Further, the ear strap clipping drive component includes a first carrying plate, a first motor, a first rotating column, a connecting shaft, a clipping fixed block, a second carrying plate and a clipping telescopic rod, the first carrying plate The first motor is arranged on the first bearing plate, the output end of the first motor is connected with the first rotating column, the top end of the connecting shaft is arranged on the first rotating column, and the clip There are two telescopic rods, the two clamping telescopic rods are symmetrically arranged on both sides of the workbench, the second bearing plate is set on the two clamping telescopic rods, and the clamping and fixing blocks are arranged on the On the second bearing plate, the clamping and fixing block is connected with the bottom end of the connecting shaft.
进一步的,所述耳带夹取作业部件包括第三承载板、第二电机、第一连接板、夹取气缸和夹取夹具,所述第三承载板设置在第二承载板上,所述第二电机、第一连接板、夹取气缸和夹取夹具均设有两个,两个所述第二电机对称设置在第三承载板上,两个所述第二电机的输出端分别与第一连接板连接,两个所述第一连接板均位于第三承载板的下方,两个所述夹取气缸分别设置在第一连接板的下方,每个所述夹取气缸的输出端均与一个夹取夹具连接,所述夹取夹具与固定块以及牵引夹具位于同一水平线上。Further, the ear strap clipping operation component includes a third carrying plate, a second motor, a first connecting plate, a clipping cylinder and a clipping clamp, the third carrying plate is arranged on the second carrying plate, the There are two second motors, two first connecting plates, two clamping cylinders and two clamping fixtures. The two second motors are symmetrically arranged on the third bearing plate, and the output ends of the two second motors are respectively connected to the The first connecting plate is connected, the two first connecting plates are located below the third bearing plate, the two clamping cylinders are respectively arranged below the first connecting plate, and the output end of each clamping cylinder is Both are connected with a clamping fixture, and the clamping fixture is located on the same horizontal line as the fixing block and the pulling fixture.
进一步的,每组所述焊接机构均包括焊接固定板、焊接伸缩杆、焊接连接板、焊接气缸、焊接连接杆和焊接头,所述焊接固定板设置在承载架上,所述焊接伸缩杆设有两组,两组所述焊接伸缩杆对称设置在焊接固定板上,所述焊接连接板设置在焊接固定板的下方,所述两组焊接伸缩杆的底端均与焊接连接板连接,所述焊接气缸设置在焊接固定板上,并且所述焊接气缸位于两组焊接伸缩杆之间,所述焊接气缸的输出端与焊接连接板连接,所述焊接连接杆和焊接头均设有两个,两个所述焊接连接杆对称设置在焊接连接板的下方,每个所述焊接头均设置在一个焊接连接杆的下方,所述焊接头与口罩布和口罩耳带的交接点对应。Further, each group of the welding mechanisms includes a welding fixing plate, a welding telescopic rod, a welding connecting plate, a welding cylinder, a welding connecting rod and a welding head, the welding fixing plate is arranged on the bearing frame, and the welding telescopic rod is set. There are two groups, the two groups of welding telescopic rods are symmetrically arranged on the welding fixing plate, the welding connecting plate is arranged below the welding fixing plate, and the bottom ends of the two groups of welding telescopic rods are connected with the welding connecting plate, so The welding cylinder is arranged on the welding fixing plate, and the welding cylinder is located between two sets of welding telescopic rods, the output end of the welding cylinder is connected with the welding connecting plate, and the welding connecting rod and the welding head are each provided with two , the two welding connecting rods are symmetrically arranged below the welding connecting plate, and each welding head is arranged below a welding connecting rod, and the welding head corresponds to the junction point of the mask cloth and the mask ear strap.
进一步的,所述折耳下料机构包括下料承载板、下料电机、第一传送带、连接传送带、折耳板、压紧板、第二传送带、下料气缸和下料板,所述下料承载板设有两个,两个所述下料承载板对称设置在工作台上,并且两个所述下料承载板位于传送台的末端,所述下料电机设置在下料承载板的一侧,所述第一传送带设置在下料承载板内,所述第一传送带位于下料传送台的一侧, 所述下料电机去第一传送带连接,所述第二传送带设置在下料承载板之间,所述第二传送台位于第一传送带的一侧,所述连接传送带设置在下料承载板之间,所述连接传送带位于第一传送带和第二传送带之间,并且连接传送带分别与第一传送带和第二传送带连接,所述折耳板设有两个,两个所述折耳板分别设置在下料承载板的内侧壁上,并且两个所述折耳板位于第一传送带和第二传送带之间,所述压紧板设置在下料承载板上,所述压紧板位于第一传送带和第二传送带之间,所述下料气缸设置在下料承载板上,所述下料气缸位于第二传送带的一侧,所述下料气缸的输出端与下料板连接。Further, the folded ear blanking mechanism includes a blanking bearing plate, a blanking motor, a first conveyor belt, a connecting conveyor belt, a folded ear plate, a pressing plate, a second conveyor belt, a blanking cylinder and a blanking plate. There are two material carrying boards, the two unloading carrying boards are symmetrically arranged on the worktable, and the two unloading carrying boards are located at the end of the conveying table, and the unloading motor is arranged on one of the unloading carrying boards. side, the first conveyor belt is arranged in the unloading carrying plate, the first conveyor belt is located on one side of the unloading conveying table, the unloading motor is connected to the first conveyor belt, and the second conveyor belt is arranged between the unloading carrying board The second conveying platform is located on one side of the first conveying belt, the connecting conveying belt is arranged between the blanking bearing plates, the connecting conveying belt is located between the first conveying belt and the second conveying belt, and the connecting conveying belt is respectively connected to the first conveying belt and the first conveying belt. The conveyor belt is connected with the second conveyor belt. There are two folded lugs. The two folded lugs are respectively arranged on the inner side walls of the blanking carrying plate, and the two folded lugs are located on the first conveyor belt and the second Between the conveyor belts, the pressing plate is arranged on the blanking bearing plate, the pressing plate is located between the first conveyor belt and the second conveyor belt, the blanking cylinder is arranged on the blanking bearing plate, and the blanking cylinder is located on the blanking bearing plate. On one side of the second conveyor belt, the output end of the blanking cylinder is connected with the blanking plate.
与现有技术相比较,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
其一,本申请根据不同的口罩规格,通过更换耳带焊接设备的差异部件,灵活调整焊接位置距离参数,实现一台耳带焊接设备兼容多种规格的口罩耳带焊接。从而降低生产成本、减少设备浪费,而且该技术原理可延展到口罩的前端制片设备。First, according to different mask specifications, the application can flexibly adjust the welding position distance parameters by replacing the different parts of the earband welding equipment, so that one earband welding equipment can be compatible with mask earband welding of various specifications. Thereby reducing production costs and equipment waste, and the technical principle can be extended to the front-end production equipment of masks.
其二,本申请通过传送台将一块块带加工的口罩布进行运输,每块待加工的口罩布移动至耳带机构工作端时,通过耳带机构将口罩布的两侧安放口罩耳带,同时焊接机构对口罩耳带和口罩布进行焊接,使口罩耳带和口罩布完成加工作业,后续重复该步骤进行加工,而加工完成的口罩会通过传送台移动至折耳下料机构进行折耳作业,折耳是将口罩耳带进行对折,使口罩布两侧的口罩耳带移动至口罩布上,然后对口罩进行下料,从而完成口罩的加工作业;通过上述的连接配合可以解决现有的生产方式中,仍然主要采用人工将口罩本体与耳线进行定位,而后手动操作熔焊机将耳线与口罩本体连接固定,不仅劳动强度大,用工成本高,长时间工作后作业效率也会较大幅度 降低,并且人工操作不可避免存在误差,影响口罩成型质量的问题,提高了现有技术中的工作效率以及成品合格率。Second, the present application transports pieces of mask cloth with processing through the transfer platform, and when each piece of mask cloth to be processed is moved to the working end of the ear belt mechanism, the mask ear belts are placed on both sides of the mask cloth by the ear belt mechanism, At the same time, the welding mechanism welds the mask earbands and the mask cloth, so that the mask earbands and the mask cloth complete the processing operation, and then repeat this step for processing. Operation, folding ears is to fold the mask earbands in half, so that the mask earbands on both sides of the mask cloth are moved to the mask cloth, and then the mask is unloaded, so as to complete the processing operation of the mask; In the traditional production method, the mask body and the ear wire are still mainly positioned manually, and then the ear wire and the mask body are connected and fixed by manually operating the fusion welding machine. It is greatly reduced, and there are inevitable errors in manual operation, which affects the quality of mask molding, and improves the work efficiency and the qualified rate of finished products in the prior art.
其三,本申请通过耳带引导部件将一条耳带绳引导耳带固定部件内,耳带引导部件可以限制耳带绳移动路径,使耳带绳在移动时不会偏离,然后通过耳带牵引部件将耳带固定部件内的耳带绳夹住并拉伸,耳带牵引部件将耳带绳拉伸后通过耳带固定部件将耳带绳的一侧固定,在通过耳带夹取驱动部件的驱动使耳带夹取作业部件进行移动,使耳带夹取作业部件将拉伸中的耳带绳两侧夹住,此时耳带裁剪部件会对耳带绳进行裁剪,使拉伸中的耳带绳与耳带固定部件内的耳带绳中断连接,然后通过耳带作业部件将耳带绳移动至传送台上口罩布的一侧,从而完成对耳带绳的运输;上述中的连接配合可以完成对耳带绳的运输,并且每次使耳带绳移动至口罩布上的时间约在一秒左右,工作效率以及准确度都非常高,相较于现有技术中通过人工将耳带运输并且定位在口罩布上的操作方式,本申请极大的提高了生产效率,并且提高了组装生产合格率。Third, the present application guides an ear strap rope into the ear strap fixing member through the ear strap guide member, and the ear strap guide member can limit the movement path of the ear strap rope, so that the ear strap rope does not deviate when moving, and then is pulled by the ear strap. The component clamps and stretches the ear strap rope in the ear strap fixing part. The ear strap pulling part stretches the ear strap rope and then fixes one side of the ear strap rope through the ear strap fixing part. The driving of the ear strap clipping operation part moves, so that the ear strap clipping operation part clamps both sides of the stretched ear strap rope. At this time, the ear strap cutting part will cut the ear strap rope to make the stretching The ear strap rope is disconnected from the ear strap rope in the ear strap fixing part, and then the ear strap rope is moved to the side of the mask cloth on the transfer platform by the ear strap working part, so as to complete the transportation of the ear strap rope; The connection and cooperation can complete the transportation of the ear strap rope, and the time to move the ear strap rope to the mask cloth is about one second each time, and the work efficiency and accuracy are very high. The operation mode of the ear strap being transported and positioned on the mask cloth greatly improves the production efficiency and the qualified rate of assembly production.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的局部结构示意图;Fig. 2 is the partial structure schematic diagram of the present invention;
图3为本发明中耳带机构的局部示意图一;3 is a partial schematic diagram one of the ear strap mechanism in the present invention;
图4为图3中B处的放大图;Fig. 4 is an enlarged view at B in Fig. 3;
图5为本发明中耳带机构的局部示意图二;Fig. 5 is the partial schematic diagram two of ear strap mechanism in the present invention;
图6为本发明中耳带机构的局部示意图三;Fig. 6 is the partial schematic diagram three of the ear strap mechanism in the present invention;
图7为本发明中焊接机构的结构示意图;7 is a schematic structural diagram of a welding mechanism in the present invention;
图8为本发明中折耳下料机构的结构示意图。FIG. 8 is a schematic structural diagram of the folded ear blanking mechanism in the present invention.
附图标记:工作台1、传送台11、承载架12、耳带机构2、口罩托盘111、耳带引导部件21、第一引导承载板211、引导杆212、引导电机213、第一引导转轴214、第二引导转轴215、第三引导转轴216、第二引导承载板219、第一引导转盘2110、第三引导承载板217、第二引导转盘218、耳带裁剪部件22、裁切承载板221、裁切气缸222、裁切刀具223、耳带固定部件23、固定底座231、固定气缸232、固定推板233、固定块234、耳带牵引部件24、牵引电机241、移动模组242、移动块243、牵引气缸244、牵引夹具245、耳带夹取驱动部件25、第一承载板251、第一电机252、第一旋转柱253、连接转轴254、夹取固定块255、第二承载板256、夹取伸缩杆257、耳带夹取作业部件26、第三承载板261、第二电机262、第一连接板263、夹取气缸264、夹取夹具265、焊接机构3、焊接固定板31、焊接伸缩杆32、焊接连接板33、焊接气缸34、焊接连接杆35、焊接头36、折耳下料机构4、下料承载板41、下料电机42、第一传送带43、连接传送带44、折耳板45、压紧板46、第二传送带47、下料气缸48、下料板49。Reference signs: worktable 1, transfer table 11, carrier 12, ear strap mechanism 2, mask tray 111, ear strap guide member 21, first guide carrier plate 211, guide rod 212, guide motor 213, first guide shaft 214, the second guide shaft 215, the third guide shaft 216, the second guide bearing plate 219, the first guide turntable 2110, the third guide bearing plate 217, the second guide turntable 218, the ear strap cutting part 22, the cutting bearing plate 221, cutting cylinder 222, cutting tool 223, ear strap fixing part 23, fixed base 231, fixed cylinder 232, fixed push plate 233, fixed block 234, ear strap traction part 24, traction motor 241, mobile module 242, Moving block 243, pulling cylinder 244, pulling fixture 245, ear strap clipping drive part 25, first bearing plate 251, first motor 252, first rotating column 253, connecting shaft 254, clipping fixed block 255, second bearing Plate 256, clamping telescopic rod 257, ear strap clamping operation part 26, third bearing plate 261, second motor 262, first connecting plate 263, clamping cylinder 264, clamping fixture 265, welding mechanism 3, welding fixing Plate 31, welding telescopic rod 32, welding connecting plate 33, welding cylinder 34, welding connecting rod 35, welding head 36, folding ear blanking mechanism 4, blanking bearing plate 41, blanking motor 42, first conveyor belt 43, connection Conveyor belt 44 , folded ear plate 45 , pressing plate 46 , second conveyor belt 47 , blanking cylinder 48 , blanking plate 49 .
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. .
通常在此处附图中描述和显示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。The components of the embodiments of the invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
下面结合图1至图8所示,本发明实施例提供了一种兼容不同规格口罩的耳带焊接机构,包括工作台1、耳带机构2、焊接机构3和折耳下料机构4, 所述工作台1上设有传送台11和承载架12,所述传送台上依次设有若干个口罩托盘111,若干个所述口罩托盘111均用于放置待加工的口罩,若干个所述口罩托盘111可以更换,用于配合不同类型的口罩进行加工时进行更换,所述耳带机构2、焊接机构3和折耳下料机构4均设置在工作台1上,所述耳带机构2设有两组,两组所述耳带机构2对称位于传送台11的两侧,所述焊接机构3设有两组,两组所述焊接机构3对称设置在承载架12上,两组所述焊接机构3均位于传送台11的上方,所述焊接机构3的位置距离可调,所述折耳下料机构4位于传送台11的末端,所述耳带机构2、焊接机构3和折耳下料机构4均与传送台11对应;所述传送台11用于放置带加工的口罩,所述承载架12用于放置焊接机构3,所述耳带机构2用于将口罩耳带移动到口罩布上,所述焊接机构3用于将口罩耳带固定在口罩布上,所述折耳下料机构4用于将完成加工的口罩进行下料;在进行作业时,通过传送台11将一块块带加工的口罩布进行运输,每块待加工的口罩布移动至耳带机构2工作端时,通过耳带机构2将口罩布的两侧安放口罩耳带,耳带机构2任意一侧可根据口罩布一侧所需的耳带焊接位置点的距离通过软件控制系统调整口罩耳带的安放位置与耳琮的长度,同时焊接机构3对口罩耳带和口罩布进行焊接,使口罩耳带和口罩布完成加工作业,后续重复该步骤进行加工,而加工完成的口罩会通过传送台11移动至折耳下料机构4进行折耳作业,折耳是将口罩耳带进行对折,使口罩布两侧的口罩耳带移动至口罩布上,然后对口罩进行下料,从而完成口罩的加工作业;通过上述的连接配合可以解决现有的生产方式中,仍然主要采用人工将口罩本体与耳线进行定位,而后手动操作熔焊机将耳线与口罩本体连接固定,不仅劳动强度大,用工成本高,长时间工作后作业效率也会较大幅度降低,并且人工操作不可避免存在误差,影响 口罩成型质量的问题。以平面口罩与鱼形口罩耳带焊接机构的兼容性为例,就是根据平面口罩与鱼形口罩的形状尺寸更换传送台(托盘),根据焊接机构的平面口罩与鱼形口罩的耳带焊接位置更换焊接头。1 to 8, the embodiment of the present invention provides an ear strap welding mechanism compatible with masks of different specifications, including a workbench 1, an ear strap mechanism 2, a welding mechanism 3 and a folding ear blanking mechanism 4. The working table 1 is provided with a transfer table 11 and a carrier 12, and several mask trays 111 are arranged on the transfer table in turn. The tray 111 can be replaced, and is used for replacement when processing different types of masks. The ear strap mechanism 2, the welding mechanism 3 and the folding ear blanking mechanism 4 are all arranged on the workbench 1, and the ear strap mechanism 2 is provided. There are two groups, the two groups of the ear strap mechanisms 2 are symmetrically located on both sides of the transfer table 11, the two groups of the welding mechanisms 3 are provided, and the two groups of the welding mechanisms 3 are symmetrically arranged on the carrier 12, and the two groups of the The welding mechanism 3 is located above the transfer table 11, the position distance of the welding mechanism 3 is adjustable, the folding ear unloading mechanism 4 is located at the end of the transfer table 11, the ear strap mechanism 2, the welding mechanism 3 and the folding ear The feeding mechanism 4 corresponds to the transfer table 11; the transfer table 11 is used to place the mask with processing, the carrier 12 is used to place the welding mechanism 3, and the ear strap mechanism 2 is used to move the mask ear strap to the On the mask cloth, the welding mechanism 3 is used to fix the ear straps of the mask on the mask cloth, and the folding ear cutting mechanism 4 is used to unload the processed mask; Pieces of processed mask cloth are transported. When each piece of mask cloth to be processed is moved to the working end of the ear strap mechanism 2, the mask ear straps are placed on both sides of the mask cloth through the ear strap mechanism 2. Either side of the ear strap mechanism 2 According to the distance of the welding position of the ear strap required on one side of the mask cloth, the placement position of the mask ear strap and the length of the ear cong can be adjusted through the software control system. The processing operation of the belt and the mask cloth is completed, and the following steps are repeated for processing, and the processed mask will be moved to the folding ear unloading mechanism 4 through the transfer table 11 to perform the ear folding operation. The mask earbands on both sides of the cloth are moved to the mask cloth, and then the mask is unloaded to complete the processing of the mask; through the above connection and cooperation, it can be solved that in the existing production method, the mask body and the ear are still mainly manually connected. Positioning the wire, and then manually operating the fusion welding machine to connect and fix the ear wire and the mask body, not only is labor-intensive, but the labor cost is high, and the operation efficiency will be greatly reduced after long-term work, and there are inevitable errors in manual operation, which affects The problem of mask molding quality. Taking the compatibility of the welding mechanism of the flat mask and the ear strap of the fish-shaped mask as an example, the transfer table (tray) is replaced according to the shape and size of the flat mask and the fish-shaped mask, and the welding position of the ear strap of the flat mask and the fish-shaped mask of the welding mechanism is based on the welding mechanism. Replace the welding head.
具体的,每组所述耳带机构2均包括耳带引导部件21、耳带裁剪部件22、耳带固定部件23、耳带牵引部件24、耳带夹取驱动部件25和耳带夹取作业部件26,所述耳带引导部件21、耳带裁剪部件22、耳带固定部件23和耳带牵引部件24均位于传送台11的一侧,所述耳带夹取驱动部件25位于传送台11的上方,所述耳带引导部件21设置在工作台1上,所述耳带引导部件21位于传送台11首端的一侧,所述耳带裁剪部件22设置在承载架12上,所述耳带固定部件23设置在工作台1上,所述耳带固定部件23位于耳带引导部件21的一侧,所述耳带固定部件23还位于耳带裁剪部件22的下方,所述耳带固定部件23与耳带裁剪部件22上下对应,所述耳带牵引部件24设置在工作台1上,所述耳带牵引部件24位于耳带固定部件23的一侧,所述耳带牵引部件24与耳带固定部件23对应,所述耳带夹取驱动部件25部件设置在承载架12上,所述耳带夹取驱动部件25位于焊接机构3的一侧,所述耳带夹取作业部件26设置在耳带夹取驱动部件25的下方,所述耳带夹取作业部件26与传送台11以及耳带牵引部件24对应;在进行作业时,通过耳带引导部件21将一条耳带绳引导耳带固定部件23内,耳带引导部件21可以限制耳带绳移动路径,使耳带绳在移动时不会偏离,然后通过耳带牵引部件24将耳带固定部件23内的耳带绳夹住并拉伸,耳带牵引部件24将耳带绳拉伸后通过耳带固定部件23将耳带绳的一侧固定,在通过耳带夹取驱动部件25的驱动使耳带夹取作业部件26进行移动,使耳带夹取作业部件26将拉伸中的耳带绳两侧夹住,此时耳带裁剪部件22会对耳带绳进行裁剪,使拉伸中的耳带绳 与耳带固定部件23内的耳带绳中断连接,然后通过耳带作业部件将耳带绳移动至传送台11上口罩布的一侧,从而完成对耳带绳的运输;上述中的连接配合可以完成对耳带绳的运输,并且每次使耳带绳移动至口罩布上的时间约在一秒左右,工作效率以及准确度都非常高,相较于现有技术中通过人工将耳带运输并且定位在口罩布上的操作方式,本申请极大的提高了生产效率,并且提高了生产合格率。Specifically, each set of the ear strap mechanisms 2 includes an ear strap guide part 21 , an ear strap cutting part 22 , an ear strap fixing part 23 , an ear strap pulling part 24 , an ear strap clipping driving part 25 , and an ear strap clipping operation. Part 26, the ear band guide part 21, the ear band cutting part 22, the ear band fixing part 23 and the ear band pulling part 24 are all located on one side of the transfer table 11, and the ear band clamping driving part 25 is located on the transfer table 11 Above, the ear band guide part 21 is arranged on the workbench 1, the ear band guide part 21 is located on one side of the head end of the transfer table 11, the ear band cutting part 22 is arranged on the carrier 12, the ear band The band fixing part 23 is arranged on the workbench 1, the ear band fixing part 23 is located on one side of the ear band guiding part 21, the ear band fixing part 23 is also located under the ear band cutting part 22, and the ear band fixing part 23 is The part 23 corresponds to the ear band cutting part 22 up and down, the ear band pulling part 24 is arranged on the workbench 1, the ear band pulling part 24 is located on one side of the ear band fixing part 23, and the ear band pulling part 24 is connected to the ear band fixing part 23. Corresponding to the ear strap fixing part 23, the ear strap clipping driving part 25 is arranged on the carrier frame 12, the ear strap clipping driving part 25 is located on one side of the welding mechanism 3, and the ear strap clipping operation part 26 It is arranged below the ear strap clipping driving part 25, and the ear strap clipping operation member 26 corresponds to the transfer table 11 and the ear strap pulling member 24; during operation, an ear strap rope is guided by the ear strap guiding member 21 In the ear strap fixing part 23, the ear strap guiding part 21 can limit the moving path of the ear strap rope, so that the ear strap rope will not deviate when moving, and then the ear strap rope in the ear strap fixing part 23 can be clamped by the ear strap pulling part 24. Hold and stretch, the ear strap pulling member 24 stretches the ear strap rope and then fixes one side of the ear strap rope through the ear strap fixing member 23, and the ear strap clips the working part by the driving of the ear strap clip driving member 25. 26 is moved, so that the ear strap clipping operation part 26 clamps both sides of the stretched ear strap rope, and the ear strap cutting part 22 will cut the ear strap rope at this time, so that the stretched ear strap rope and the ear strap are cut. The ear strap rope in the belt fixing part 23 is disconnected, and then the ear strap rope is moved to the side of the mask cloth on the transfer platform 11 by the ear strap working part, so as to complete the transportation of the ear strap rope; the connection and cooperation in the above can be completed. For the transportation of the ear strap, and the time for moving the ear strap to the mask cloth is about one second each time, the work efficiency and accuracy are very high, compared with the manual transportation of the ear strap in the prior art. The operation mode of positioning on the mask cloth greatly improves the production efficiency and improves the production qualification rate.
具体的,所述耳带引导部件21包括第一引导承载板211、引导杆212、引导电机213、第一引导转轴214、第二引导转轴215、第三引导转轴216、第二引导承载板219、第一引导转盘2110、第三引导承载板217和第二引导转盘218,所述第一引导承载板211设置在工作台1上,所述第一引导承载板211的顶端开设有圆形孔,所述引导杆212设置在第一引导承载板211的上方,所述引导电机213设置在第一引导承载板211的一侧,所述引导电机213的输出端与第一引导转轴214连接,所述第一引导转轴214设置在第一引导承载板211的另一侧,所述第二引导转轴215设置在第一引导转轴214的一侧,所述第三引导转轴216设置在第一引导承载板211上的下方,所述第二引导承载板219设置在工作台1上,所述第二引导承载板219位于第一引导承载板211一侧,所述第一引导转盘2110设置在第二引导承载板219上,所述第三引导承载板217设置在工作台1上,所述第三引导承载板217位于第二引导承载板219的一侧,所述第二引导转盘218设置在第三引导承载板217上;在进行作业时,耳带绳自外部牵引至引导杆212上,耳带绳的一端穿过第一引导承载板211顶端设有的圆形孔进入第一引导转轴214和第二引导转轴215之间,通过引导电机213的驱动使第一引导转轴214进行转动,第一引导转轴214与第二引导转轴215配合使用使耳带绳进行移动,耳 带绳会经过第三引导转轴216移动至第一引导转盘2110内,然后引导绳经过第一引导转盘2110移动至第二引导转盘218内,最后移动至耳带固定部件23内,完成对耳带绳的引导以及上料作业;通过上述的连接配合可以使耳带绳进行上料,并且可以限制耳带绳在上料以及移动过程中的移动路径,使耳带绳保持一个固定的移动路径进行移动,防止耳带绳发生偏移导致卡机以及无法上料的问题。Specifically, the ear strap guide member 21 includes a first guide bearing plate 211 , a guide rod 212 , a guide motor 213 , a first guide shaft 214 , a second guide shaft 215 , a third guide shaft 216 , and a second guide bearing plate 219 , a first guide turntable 2110, a third guide carrier plate 217 and a second guide turntable 218, the first guide carrier plate 211 is arranged on the workbench 1, and the top of the first guide carrier plate 211 is provided with a circular hole , the guide rod 212 is arranged above the first guide bearing plate 211, the guide motor 213 is arranged on one side of the first guide bearing plate 211, and the output end of the guide motor 213 is connected with the first guide shaft 214, The first guide shaft 214 is arranged on the other side of the first guide bearing plate 211 , the second guide shaft 215 is arranged on one side of the first guide shaft 214 , and the third guide shaft 216 is arranged on the first guide shaft 214 . Below the carrier plate 211 , the second guide carrier plate 219 is arranged on the workbench 1 , the second guide carrier plate 219 is located on one side of the first guide carrier plate 211 , and the first guide turntable 2110 is arranged on the first guide carrier plate 211 . On the second guide carrier plate 219, the third guide carrier plate 217 is arranged on the workbench 1, the third guide carrier plate 217 is located on one side of the second guide carrier plate 219, and the second guide turntable 218 is arranged on the On the third guide carrier plate 217; during operation, the ear strap rope is pulled from the outside to the guide rod 212, and one end of the ear strap rope passes through the circular hole provided at the top of the first guide carrier plate 211 and enters the first guide shaft Between 214 and the second guide shaft 215, the first guide shaft 214 is rotated by the drive of the guide motor 213, and the first guide shaft 214 and the second guide shaft 215 are used together to move the ear strap rope, and the ear strap rope will pass through. The third guide shaft 216 moves into the first guide turntable 2110 , and then the guide rope moves through the first guide turntable 2110 into the second guide turntable 218 , and finally moves into the earband fixing member 23 , to complete the guidance of the earband rope and Feeding operation; through the above connection and cooperation, the ear strap rope can be fed, and the movement path of the ear strap rope during the feeding and moving process can be limited, so that the ear strap rope can maintain a fixed moving path to move, preventing the ear strap rope from moving. The deviation of the belt rope leads to the problem of jamming and inability to load materials.
具体的,所述耳带固定部件23包括固定底座231、固定气缸232、固定推板233和固定块234,所述固定底座231设置在工作台1上,所述固定气缸232设置在固定底座231的一侧,所述固定气缸232的输出端与固定推板233连接,所述固定块234设置在固定底座231的另一侧,所述固定推板233设置在固定块234内;在进行作业时,从耳带引导固定内移动来的耳带绳会移动至固定块234内,通过固定气缸232的驱动使固定推板233进行移动可以使固定推板233将耳带绳固定在固定块234内,使耳带裁剪部件22在对耳带绳进行裁剪时防止耳带绳掉落至固定块234外,并且还可以使耳带牵引部件24在对耳带绳进行牵引时提高准确性。Specifically, the ear strap fixing part 23 includes a fixed base 231 , a fixed cylinder 232 , a fixed push plate 233 and a fixed block 234 , the fixed base 231 is set on the workbench 1 , and the fixed cylinder 232 is set on the fixed base 231 On one side of the fixed cylinder 232, the output end of the fixed cylinder 232 is connected to the fixed push plate 233, the fixed block 234 is arranged on the other side of the fixed base 231, and the fixed push plate 233 is arranged in the fixed block 234; When the ear loop is fixed, the ear loop rope moved from the ear loop guide and fixed will move into the fixed block 234, and the fixed push plate 233 can be moved by the driving of the fixed cylinder 232, so that the fixed push plate 233 can fix the ear loop rope on the fixed block 234. The ear loop cutting part 22 prevents the ear loop cord from falling out of the fixing block 234 when cutting the ear loop cord, and the ear loop pulling part 24 can improve the accuracy when pulling the ear loop cord.
具体的,所述耳带裁剪部件22包括裁切承载板221、裁切气缸222、裁切刀具223,所述裁切承载板221呈竖直状设置在承载架12上,所述裁切气缸222设置在裁切承载板221上的上方,所述裁切气缸222的输出端与裁切刀具223连接,所述裁切刀具223设置在裁切承载板221上,所述裁切刀具223的工作端位于固定块234的一侧;在进行作业时,通过裁切气缸222可以使裁切刀具223进行作业,裁切气缸222每驱动一次可以使裁切刀具223进行一次裁切的动作,使裁切刀具223将耳带绳剪断,从而完成对耳带绳的裁切作业。Specifically, the earband cutting part 22 includes a cutting bearing plate 221, a cutting cylinder 222, and a cutting tool 223. The cutting bearing plate 221 is vertically arranged on the bearing frame 12, and the cutting cylinder 222 is arranged above the cutting support plate 221, the output end of the cutting cylinder 222 is connected to the cutting tool 223, the cutting tool 223 is arranged on the cutting support plate 221, and the cutting tool 223 is The working end is located on one side of the fixed block 234; during operation, the cutting tool 223 can be operated by the cutting cylinder 222, and the cutting cylinder 222 can be driven once to make the cutting tool 223 perform a cutting action, so that The cutting tool 223 cuts the ear loop cord, thereby completing the cutting operation of the ear loop cord.
具体的,所述耳带牵引部件24包括牵引电机241、移动模组242、移动块243、牵引气缸244和牵引夹具245,所述牵引电机241和移动模组242均设置在工作台1上,所述牵引电机241的输出端与移动模组242连接,所述移动块243设置在移动模组242上,所述牵引气缸244设置在移动块243上,所述牵引气缸244的输出端与牵引夹具245连接,所述牵引夹具245的工作端与移动块243对应;在进行作业时,通过牵引电机241的驱动可以使移动模组242进行工作,移动模组242在工作时可以使移动块243在移动模组242上进行水平移动,从而可以带动牵引气缸244和牵引夹具245进行同步移动,通过移动块243将牵引气缸244和牵引夹具245移动至固定块234的一侧时,通过牵引气缸244使牵引夹具245对位于固定块234内的耳带绳进行夹取,随后移动块243移动至原位,同时将耳带绳牵引,从而完成对耳带绳的牵引作业。Specifically, the ear strap pulling component 24 includes a pulling motor 241, a moving module 242, a moving block 243, a pulling cylinder 244 and a pulling fixture 245, and the pulling motor 241 and the moving module 242 are both arranged on the workbench 1, The output end of the traction motor 241 is connected to the moving module 242, the moving block 243 is arranged on the moving module 242, the traction cylinder 244 is arranged on the moving block 243, and the output end of the traction cylinder 244 is connected to the traction module 242. The clamp 245 is connected, and the working end of the traction clamp 245 corresponds to the moving block 243; during operation, the moving module 242 can be driven by the traction motor 241 to work, and the moving module 242 can make the moving block 243 work during operation. The horizontal movement is performed on the moving module 242, so that the pulling cylinder 244 and the pulling fixture 245 can be driven to move synchronously. The pulling jig 245 is made to clamp the ear loop cord located in the fixed block 234, and then the moving block 243 is moved to the original position and the ear loop cord is pulled at the same time, thereby completing the pulling operation of the ear loop cord.
具体的,所述耳带夹取驱动部件25包括第一承载板251、第一电机252、第一旋转柱253、连接转轴254、夹取固定块255、第二承载板256和夹取伸缩杆257,所述第一承载板251设置承载架12上,所述第一电机252设置在第一承载板251上,所述第一电机252的输出端与第一旋转柱253连接,所述连接转轴254的顶端设置在第一旋转柱253上,所述夹取伸缩杆257设有两个,两个所述夹取伸缩杆257对称设置在工作台1上的两侧,所述第二承载板256设置在两个夹取伸缩杆257上,所述夹取固定块255设置在第二承载板256上,所述夹取固定块255与连接转轴254的底端连接;在进行作业时,通过第一电机252的驱动可以使第一旋转柱253带动连接转轴254进行转动,连接转轴254在转动时可以使夹取固定块255带动第二承载板256进行垂直移动,第二承载板256与两个夹取伸缩杆257处于连接状,所述第二 承载板256在移动时不会发生偏移,并且第二承载板256会带动耳带夹取作业部件26进行同步移动,通过上述的连接配合可以使第一电机252每通过第一旋转柱253带动连接转轴254进行依次转动后,会通过夹取固定块255带动第二承载板256进行一次上下循环移动,从而可以使第二承载板256带动耳带夹取作业部件26进行同步移动。Specifically, the ear strap clip driving component 25 includes a first bearing plate 251 , a first motor 252 , a first rotating column 253 , a connecting shaft 254 , a clip fixing block 255 , a second bearing plate 256 and a clip telescopic rod 257, the first bearing plate 251 is arranged on the bearing frame 12, the first motor 252 is arranged on the first bearing plate 251, the output end of the first motor 252 is connected with the first rotating column 253, and the connection The top end of the rotating shaft 254 is arranged on the first rotating column 253, and there are two clamping telescopic rods 257. The two clamping telescopic rods 257 are symmetrically arranged on both sides of the worktable 1. The second bearing The plate 256 is arranged on the two clamping telescopic rods 257, the clamping fixing block 255 is arranged on the second bearing plate 256, and the clamping fixing block 255 is connected with the bottom end of the connecting shaft 254; during operation, Driven by the first motor 252, the first rotating column 253 can drive the connecting shaft 254 to rotate. When the connecting shaft 254 rotates, the clamping and fixing block 255 can drive the second bearing plate 256 to move vertically. The second bearing plate 256 and The two clipping telescopic rods 257 are in a connected state, the second carrying plate 256 will not shift when moving, and the second carrying plate 256 will drive the ear strap clipping operation part 26 to move synchronously, through the above connection The cooperation can make the first motor 252 drive the connecting shaft 254 through the first rotating column 253 to rotate in sequence, and then drive the second bearing plate 256 to move up and down through the clamping and fixing block 255, so that the second bearing plate 256 can be moved up and down. Drive the ear strap clipping operation member 26 to move synchronously.
具体的,所述耳带夹取作业部件26包括第三承载板261、第二电机262、第一连接板263、夹取气缸264和夹取夹具265,所述第三承载板261设置在第二承载板256上,所述第二电机262、第一连接板263、夹取气缸264和夹取夹具265均设有两个,两个所述第二电机262对称设置在第三承载板261上,两个所述第二电机262的输出端分别与第一连接板263连接,两个所述第一连接板263均位于第三承载板261的下方,两个所述夹取气缸264分别设置在第一连接板263的下方,每个所述夹取气缸264的输出端均与一个夹取夹具265连接,所述夹取夹具265与固定块234以及牵引夹具245位于同一水平线上;在进行作业时,通过第二电机262可以使第一连接板263带动夹取气缸264进行转动,夹取气缸264可以使夹取夹具265进行夹紧作业,从而可以使夹取夹具265在将耳带绳夹住后,通过耳带驱动部件以及第二电机262和夹取气缸264的驱动将耳带绳移动至传送台11上的口罩布上,从而完成耳带绳的运输。Specifically, the ear strap clipping operation part 26 includes a third carrying plate 261, a second motor 262, a first connecting plate 263, a clipping cylinder 264 and a clipping jig 265. The third carrying plate 261 is provided on the first On the two carrying plates 256 , two of the second motors 262 , the first connecting plate 263 , the clamping cylinder 264 and the clamping jig 265 are provided, and the two second motors 262 are symmetrically arranged on the third carrying plate 261 , the output ends of the two second motors 262 are respectively connected with the first connecting plate 263, the two first connecting plates 263 are located under the third bearing plate 261, the two clamping cylinders 264 are respectively is arranged below the first connecting plate 263, the output end of each of the clamping cylinders 264 is connected with a clamping fixture 265, and the clamping fixture 265 is located on the same horizontal line as the fixing block 234 and the pulling fixture 245; During operation, the first connecting plate 263 can drive the clamping cylinder 264 to rotate through the second motor 262, and the clamping cylinder 264 can make the clamping jig 265 perform the clamping operation, so that the clamping jig 265 can be used to clamp the ear strap. After the rope is clamped, the ear belt rope is moved to the mask cloth on the transfer platform 11 by the driving of the ear belt driving part and the second motor 262 and the clamping cylinder 264, thereby completing the transportation of the ear belt rope.
具体的,每组所述焊接机构3均包括焊接固定板31、焊接伸缩杆32、焊接连接板33、焊接气缸34、焊接连接杆35和焊接头36,所述焊接固定板31设置在承载架12上,所述焊接伸缩杆32设有两组,两组所述焊接伸缩杆32对称设置在焊接固定板31上,所述焊接连接板33设置在焊接固定板31的下方,所述两组焊接伸缩杆32的底端均与焊接连接板33连接,所述焊接气缸 34设置在焊接固定板31上,并且所述焊接气缸34位于两组焊接伸缩杆32之间,所述焊接气缸34的输出端与焊接连接板33连接,所述焊接连接杆35和焊接头36均设有两个,两个所述焊接连接杆35对称设置在焊接连接板33的下方,每个所述焊接头36均设置在一个焊接连接杆35的下方,所述焊接头36与口罩布和口罩耳带的交接点对应;焊接头36可以进行更换,在进行不同类型的口罩耳带加工时,可以通过更换焊接头36进行加工;本申请中的两组焊接机构3是针对同一规格口罩的两边耳带的焊接,不可以同时焊接不同规格口罩的耳带;在进行作业时,通过焊接气缸34驱动焊接连接板33带动焊接连接杆35和焊接头36进行垂直移动,焊接连接板33通过焊接伸缩杆32的限制在垂直移动时无法发生偏移,使焊接头36的落点固定,防止焊接头36在进行焊接时发生位置不准确的情况,导致口罩报废或者需要二次加工。Specifically, each group of the welding mechanisms 3 includes a welding fixing plate 31 , a welding telescopic rod 32 , a welding connecting plate 33 , a welding cylinder 34 , a welding connecting rod 35 and a welding head 36 , and the welding fixing plate 31 is arranged on the carrier frame 12, the welding telescopic rods 32 are provided with two groups, the two groups of the welding telescopic rods 32 are symmetrically arranged on the welding fixing plate 31, the welding connecting plate 33 is arranged below the welding fixing plate 31, the two groups are The bottom ends of the welding telescopic rods 32 are connected to the welding connecting plate 33 , the welding cylinder 34 is arranged on the welding fixing plate 31 , and the welding cylinder 34 is located between the two sets of welding telescopic rods 32 . The output end is connected to the welding connection plate 33 , two welding connection rods 35 and two welding heads 36 are provided, and the two welding connection rods 35 are symmetrically arranged below the welding connection plate 33 , and each of the welding heads 36 All are arranged below a welding connecting rod 35, and the welding head 36 corresponds to the junction point of the mask cloth and the mask ear strap; the welding head 36 can be replaced, and when different types of mask ear straps are processed, the welding head can be replaced by welding The head 36 is processed; The two groups of welding mechanisms 3 in this application are for the welding of the ear straps on both sides of the same specification mouth mask, and the ear straps of the mouth masks of different specifications can not be welded simultaneously; During operation, the welding connection plate is driven by the welding cylinder 34 33 drives the welding connecting rod 35 and the welding head 36 to move vertically, and the welding connecting plate 33 cannot be offset during vertical movement through the restriction of the welding telescopic rod 32, so that the landing point of the welding head 36 is fixed, preventing the welding head 36 from welding. When the position is inaccurate, the mask is scrapped or requires secondary processing.
具体的,所述折耳下料机构4包括下料承载板41、下料电机42、第一传送带43、连接传送带44、折耳板45、压紧板46、第二传送带47、下料气缸48和下料板49,所述下料承载板41设有两个,两个所述下料承载板41对称设置在工作台1上,并且两个所述下料承载板41位于传送台11的末端,所述下料电机42设置在下料承载板41的一侧,所述第一传送带43设置在下料承载板41内,所述第一传送带43位于下料传送台11的一侧,所述下料电机42去第一传送带43连接,所述第二传送带47设置在下料承载板41之间,所述第二传送台11位于第一传送带43的一侧,所述连接传送带44设置在下料承载板41之间,所述连接传送带44位于第一传送带43和第二传送带47之间,并且连接传送带44分别与第一传送带43和第二传送带47连接,所述折耳板45设有两个,两个所述折耳板45分别设置在下料承载板41的内侧壁 上,并且两个所述折耳板45位于第一传送带43和第二传送带47之间,所述压紧板46设置在下料承载板41上,所述压紧板46位于第一传送带43和第二传送带47之间,所述下料气缸48设置在下料承载板41上,所述下料气缸48位于第二传送带47的一侧,所述下料气缸48的输出端与下料板49连接;在进行作业时,完成加工的口罩会从传送台11移动至第一传送带43上,第一传送带43的皮带比较细,可以夹住口罩布进行移动,在移动至折耳板45的位置时,口罩耳带会沿着折耳板45的斜面移动,并且此时口罩布会移动至压紧板46的下方,导致口罩布无法跟随口罩耳带进行斜面移动,从而使口罩耳带与口罩布呈90°后,口罩耳带会倒向口罩布内,然后会进过第二传送带47,第二传送带47的皮带比较宽,可以压住口罩布和口罩耳带进行移动,将口罩耳带压紧在口罩布内,最后第二传送带47会将口罩移动至下料板49的下方,此时通过下料气缸48的驱动使下料板49将口罩压下,使口罩移出折耳下料机构4内,从而完成对口罩的折耳以及下料作业。Specifically, the folding ear blanking mechanism 4 includes a blanking bearing plate 41 , a blanking motor 42 , a first conveyor belt 43 , a connecting conveyor belt 44 , a folding ear plate 45 , a pressing plate 46 , a second conveyor belt 47 , and a blanking cylinder 48 and blanking plate 49, there are two blanking bearing plates 41, the two blanking bearing plates 41 are symmetrically arranged on the workbench 1, and the two blanking bearing plates 41 are located on the conveying table 11 At the end of the feeder, the unloading motor 42 is arranged on one side of the unloading carrying plate 41, the first conveyor belt 43 is set in the unloading carrying board 41, and the first conveyor belt 43 is located on one side of the unloading conveying table 11, so The unloading motor 42 is connected to the first conveyor belt 43, the second conveyor belt 47 is arranged between the unloading bearing plates 41, the second conveyor table 11 is located on one side of the first conveyor belt 43, and the connecting conveyor belt 44 is set at the bottom. The connecting conveyor belt 44 is located between the first conveyor belt 43 and the second conveyor belt 47, and the connecting conveyor belt 44 is connected with the first conveyor belt 43 and the second conveyor belt 47 respectively. The folding ear plate 45 is provided with Two, the two folding lugs 45 are respectively arranged on the inner side wall of the blanking support plate 41, and the two folding lugs 45 are located between the first conveyor belt 43 and the second conveyor belt 47, and the pressing plate 46 is arranged on the unloading bearing plate 41, the pressing plate 46 is located between the first conveyor belt 43 and the second conveyor belt 47, the unloading cylinder 48 is arranged on the unloading bearing plate 41, and the unloading cylinder 48 is located in the first conveyor belt 43. On one side of the second conveyor belt 47, the output end of the blanking cylinder 48 is connected to the blanking plate 49; during the operation, the processed mask will move from the conveyor table 11 to the first conveyor belt 43, and the first conveyor belt 43 The belt is relatively thin and can be moved by clamping the mask cloth. When moving to the position of the folding ear plate 45, the mask ear belt will move along the slope of the folding ear plate 45, and at this time, the mask cloth will move to the position of the pressing plate 46. At the bottom, the mask cloth cannot follow the mask ear straps to move obliquely, so that after the mask ear straps and the mask cloth are at 90°, the mask ear straps will fall into the mask cloth, and then enter the second conveyor belt 47, the second conveyor belt 47 The belt is relatively wide, which can press the mask cloth and the mask earband to move, and press the mask earband into the mask cloth. Finally, the second conveyor belt 47 will move the mask to the bottom of the blanking plate 49. At this time, through the blanking The driving of the air cylinder 48 causes the blanking plate 49 to press down the mask, so that the mask is moved out of the folding ear blanking mechanism 4, thereby completing the folding and blanking of the mask.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解;其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that; The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.