WO2022109274A1 - Polymères fluorescents et solutions de ces derniers pour lutter contre le tartre dans des systèmes aqueux - Google Patents

Polymères fluorescents et solutions de ces derniers pour lutter contre le tartre dans des systèmes aqueux Download PDF

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WO2022109274A1
WO2022109274A1 PCT/US2021/060098 US2021060098W WO2022109274A1 WO 2022109274 A1 WO2022109274 A1 WO 2022109274A1 US 2021060098 W US2021060098 W US 2021060098W WO 2022109274 A1 WO2022109274 A1 WO 2022109274A1
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meth
alkyl
coo
cooh
fluorescent
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PCT/US2021/060098
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Klin Aloysius RODRIGUES
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Nouryon Chemicals International B.V.
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04—Polyurethanes
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/52—Amides or imides
    • C08F220/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F220/56—Acrylamide; Methacrylamide
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/52—Amides or imides
    • C08F220/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F220/58—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide containing oxygen in addition to the carbonamido oxygen, e.g. N-methylolacrylamide, N-(meth)acryloylmorpholine
    • C08F220/585—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide containing oxygen in addition to the carbonamido oxygen, e.g. N-methylolacrylamide, N-(meth)acryloylmorpholine and containing other heteroatoms, e.g. 2-acrylamido-2-methylpropane sulfonic acid [AMPS]

Definitions

  • This application relates to methods of making water-soluble fluorescent water treatment polymers comprising fluorescent monomers, to the fluorescent water treatment polymers obtainable by such methods, and aqueous solutions containing them, and their application in a method for controlling scale in industrial water systems by treatment with the water-soluble fluorescent water treatment polymer containing the fluorescent monomer, and their use as an additive for flocculation, or in cleaning applications.
  • This application further relates to fluorescent monomers that are suitable as starting compounds or intermediates in the method of making water- soluble fluorescent water treatment polymers, and to compositions comprising such monomers that are suitable as premixes to be employed in the method of making water-soluble fluorescent water treatment polymers.
  • water-soluble treatment polymers are effective for inhibiting scale and suppressing the occurrence of corrosion in industrial water systems. These water-soluble treatment polymers are known to persons of ordinary skill in the art of industrial water systems and are widely used in scale inhibition products. Such water-soluble treatment polymers generally exhibit activity against scale when added to water in an amount in the range of from about 1 to about 100 ppm.
  • the efficacy of water-soluble treatment polymers in inhibiting scale and suppressing corrosion depends in part on the concentration of the water-soluble treatment polymer in the water system.
  • Water-soluble treatment polymers added to an industrial water system can be consumed by many causes, leading to changes in concentration of the water-soluble treatment polymer. Therefore, it is important for the optimum operation of an industrial water system to be able to accurately determine the concentration of water-soluble treatment polymers in the water.
  • the concentration of water-soluble treatment polymers used as components of scale and corrosion inhibitors in industrial water systems can be monitored if the polymer is tagged with a fluorescent monomer.
  • the amount of fluorescent monomer incorporated into the water-soluble polymer must be enough so that the fluorescence of the water-soluble polymer can be adequately measured, however, it must not be so much as to adversely impact the performance of the water-soluble polymer as a treatment agent.
  • the concentration of the tagged water-soluble treatment polymer can be determined using a fluorimeter, it is also possible to measure consumption of the water-soluble treatment polymer directly. It is important to be able to measure consumption directly because consumption of a water-soluble treatment polymer usually indicates that a nondesired event, such as scaling, is occurring.
  • a wide array of water treatment formulations will also contain phosphate to minimize corrosion.
  • water-soluble treatment polymers will be more effective in the inhibition of phosphate scale, while other water-soluble treatment polymers will be more effective in the inhibition of carbonate scale. Yet others will be more effective in the inhibition of silica and silicates scales, and still others will be effective in the inhibition of sulfate scale.
  • Naphthalimide and certain naphthalimide derivatives are known fluorescent compounds that can be converted to polymerizable fluorescent monomers for use in such systems.
  • water-soluble treatment polymers are typically polymerized in an aqueous medium
  • water-soluble naphthalimide derivative monomers in the manufacture of such water treatment polymers, as shown, for example, in US 6,645,428, which discloses water-soluble quaternized naphthalimide derivative monomers and the use thereof to prevent or reduce phosphate scale.
  • US 6,645,4208 discloses water-soluble quaternized naphthalimide derivative monomers and the use thereof to prevent or reduce phosphate scale.
  • the process described in US ‘428 has as an additional major disadvantage that we’ve discovered — the monomers are not completely reacted into the polymer and stay in the product. As the monomers also contain the fluorescent naphthalimide unit, this makes the fluorescent signal unreliable when used in water treatment.
  • compositions and methods for controlling scale mainly carbonate scale and phosphate scale, in industrial water systems comprising treating with a water-soluble fluorescent water treatment polymer containing a fluorescent monomer which polymer provides a reliable detectable fluorescent signal under typical industrial water treatment conditions, and methods of making such polymers.
  • the present disclosure relates to a fluorescent monomer of Structure I which is substantially free of Structure II, wherein Structure I comprises rings A and B and optionally rings C and/or D: R 2 wherein
  • R2 is H or alkyl
  • Xi represents CH or N
  • R4 is O when ring C is absent; or represents CH when ring C is present;
  • Re is H, alkyl, alkylene, -NH 2 , NHalkyl, N(alkyl) 2 , (meth)acryloxy, (meth)acrylamido, (meth)allyl, -COOH, -COO' M + , phosphate, phosphonate, sulfonate, vinylaryl, vinylarylalkyl, vinylaryloxy, vinylarylalkyloxy, (meth)allyloxy, (meth)acryloxy, (meth)acryloxypolyalkylene oxide, (meth)acrylamido, polyalkylene oxide, (meth)acryloxyalkyl, or (meth)allylamino;
  • X' is an anionic counter ion
  • M + is a cationic counterion; with the proviso that R1, R3, Re or R7 have at least one polymerizable double bond; and Structure II comprises rings E and F and optionally rings G and/or H: wherein
  • R9 is H or alkyl
  • R10 is H, -OH, or -O'M + , alkyl, -COOH, -alkylene-COOH, -COO' M + , or alkylene-COO' M + ; or Rw is R 13 where the dotted bond joins R10 to the remainder of Structure II;
  • Xi is CH or N; R11 is O when ring G is absent; or represents CH when ring G is present;
  • R13 is H, -NH 2 , NHalkyl, N(alkyl) 2 , -COOH, -COO’ M + , phosphate, phosphonate, or sulfonate;
  • Ru is H or M + ;
  • M + has the meaning given above; and rings D and H, when present, are optionally substituted.
  • X’ is an anionic counter ion, and is preferably selected from but not limited to chloride, bromide, hydroxide, methosulphate, sulfate, sulfonate, carboxylate, chlorate, phosphate, and phosphonate.
  • M + is a cationic counterion, and is preferably selected from but not limited to sodium, potassium, ammonium, and amine salt.
  • polyalkylene oxide whether alone or as a part of any group, unless otherwise indicated, means H-(alkylene-O)r- where T is the number of repeating units, typically 1-20 repeat units, preferably 1-10 repeat units, more preferably 1-3 repeat units.
  • T is the number of repeating units, typically 1-20 repeat units, preferably 1-10 repeat units, more preferably 1-3 repeat units.
  • polyethylene oxide whether alone or as a part of any group, it is to be understood in a similar manner, unless otherwise indicated, to mean H-(CH 2 CH 2 -O)r- where “r” is the number of repeating units, typically 1-20 repeat units, preferably 1-10 repeat units, more preferably 1-3 repeat units.
  • this disclosure relates to methods of making water-soluble fluorescent water treatment polymers wherein fluorescent coumarin, fluorescein, rhodamine, and Nile blue derivative monomers are polymerized.
  • the polymerization reaction takes place in an aqueous reaction medium.
  • the polymerization reaction takes place in a nonaqueous reaction medium.
  • this disclosure relates to aqueous compositions comprising water-soluble fluorescent polymers obtainable by the above method, suitable for use as a water treatment polymer, wherein the polymer comprises fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer.
  • the water-soluble polymer can be present in the aqueous composition as at least 10 wt%.
  • this disclosure relates to a method of treating an industrial water system to aid in inhibiting the deposition of scale, the method comprising treatment of the industrial water system with a water-soluble fluorescent water treatment polymer wherein the polymer comprises fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer.
  • this disclosure relates to compositions comprising selected fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer that are suitable premixes for performing the above method of making water-soluble fluorescent water treatment polymers.
  • the disclosure relates to an aqueous composition
  • a water- soluble fluorescent water treatment polymer wherein the polymer comprises at least one carboxylic acid monomer and fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer.
  • this disclosure relates to a method of coagulation or flocculation in a water treatment system.
  • this disclosure relates to a method of cleaning.
  • fluorescein below can exist in equilibrium between two forms: an "open” form and a “closed” form.
  • Rhodamine B below can exist in equilibrium between two forms: an "open” form and a “closed” form.
  • the "open” form dominates in acidic condition while the "closed” form is in basic conditions.
  • Nile blue can exist between these two equilibrium structures in the specification:
  • the other monomers of the fluorescent water treatment polymers as disclosed herein can be selected to provide water treatment polymers that are effective in the inhibition of any one or more of carbonate scale, phosphate scale, silica scale, and sulfate scale, most importantly carbonate scale and phosphate scale.
  • the term "dosing" of a reactant into a reaction mixture means that the reactant is added over a period of time during the course of the reaction, as opposed to a single addition of an entire reactant portion.
  • the term “dosing" of a reactant into a reaction mixture encompasses addition of a reactant to a reaction mixture as a continuous stream, addition of a reactant into a reaction mixture as several intermittent shots, and combinations thereof.
  • the term “water-soluble” with respect to the fluorescent water treatment polymers disclosed herein means that the fluorescent water treatment polymers have a water solubility of at least 10 grams per 100 mis of water at 25°C, preferably at least 20 grams per 100 mis of water at 25°C, and most preferably at least 30 grams per 100 mis of water at 25°C, all at pH 7.
  • the water-soluble treatment polymer needs to be pumpable.
  • the viscosity of the water-soluble treatment polymer needs to be less than 25,000 cps, less than 10,000 cps and preferably less than 5000 cps and most preferably less than 2500 cps at preferably 10, more preferably 20, more preferably 30, most preferably 40% polymer solids at 25°C at 10 rpm in the pH range 2-10, preferably 3-8 most preferably 4-6.
  • Substantially free of impurities in Structure (I) means that the impurity of Structure (II) is preferably less than 20%, preferably less than 15%, preferably less than 10%, more preferably less than 5%, and most preferably less than 2% or is undetectable of/in Structure (I) when measured by area percent using a suitable analytical technique such as liquid chromatography.
  • the mol% determination by LC requires that each compound the synthesized and purified to get a viable LC standard.
  • the mol% is correlated to the ranges of area% by LC as shown below.
  • a first substance is “substantially free” of a second substance means, as discussed above, that the first substance has preferably less than 20 mol% (15-25 area% by LC), preferably less than 15 mol% (10-20 area% by LC), preferably less than 10 mol% (5-15 area% by LC), more preferably less than 5 mol% (2.5-7.5 area% by LC), more preferably less than 3 mol% (1-5 area% by LC), more preferably less than 2 mol%(1-3 area% by LC), and most preferably less than 1 .5 mol% (1-2 area% by LC) or is even completely free of the second substance relative to 100 mol% of the first substance.
  • Method A There are 3 main processes (Method A, B and C below) that can preferably be used to prepare a water-soluble fluorescent polymer useful in water treatment.
  • Method A is the one that would be most preferred and would be utilized in most cases.
  • the fluorescent water treatment polymers it is desirable to maximize the amount of added fluorescent monomer that is polymerized into the polymer. It is preferred that at least 85% of the fluorescent monomer added to the polymerization reaction be converted to the polymer or at least 90%, or at least 92%, or at least 95%, or at least 98%, or at least 99%. It also is desirable to achieve an even distribution of the fluorescent monomer along the polymer backbone.
  • These objectives can be achieved by polymerization methods in which one or more of the monomers or initiators are dosed into the reaction medium at a controlled rate, in accordance with the disclosed embodiments. The choice of polymerization method will depend on the relative solubilities and reactivities of the selected monomers, and the selected solvents.
  • One method for polymerization of a water-soluble fluorescent water treatment polymer comprising one or more coumarin, fluorescein, rhodamine, or Nile blue derivative monomers comprises the steps of a) providing a quantity of fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer as disclosed herein; b) dissolving the fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer in a quantity of a liquid polymerizable carboxylic acid monomer to provide a fluorescent monomer - acid monomer solution; c) dosing the fluorescent monomer - acid monomer solution into a reaction medium; optionally adding a part of the fluorescent monomer - acid monomer solution to the initial polymerization solution or a part of the fluorescent monomer to the initial polymerization solution; d) initiating polymerization of dosed monomers in the reaction medium in the presence of a polymerization initiator, and e) maintaining the dosing of the fluorescent mono
  • the fluorescent monomer can be dissolved in a solvent that is preferably water miscible or into other non-carboxylic acid monomers and a part of this can be added to the initial polymerization solution and the other part dosed into the polymerization process.
  • the reaction medium is aqueous; optionally including cosolvents which can include without limitation dimethyl formamide, methanol, ethanol, isopropanol, n-propanol, glycols, and glycol ethers.
  • the reaction medium is non-aqueous, with xylene being a preferred non-aqueous reaction medium. The selection of aqueous or non-aqueous reaction medium could depend on the choice of carboxylic acid monomer used.
  • the carboxylic acid monomer is acrylic acid or methacrylic acid
  • an aqueous reaction medium can be preferred
  • the carboxylic acid is maleic acid, itaconic acid, or either of their anhydrides or salts
  • a non-aqueous reaction medium can be preferred.
  • the non-aqueous reaction medium is removed, and the reaction product is converted to an aqueous composition.
  • the reaction medium or purification step is preferably free of chlorinated solvents since these are environmentally friendly.
  • the final aqueous solution of the polymer is preferably free of chlorinated solvents. This means that the final aqueous solution of the polymer has less than 1 %, less 0.1 %, less than 0.01 % and most preferably does not have any chlorinated solvents.
  • This embodiment of the method is useful when the non-fluorescent monomers in the mixture polymerize more rapidly than the fluorescent monomers under the reaction conditions employed. Dosing the more highly reactive monomers into the reaction medium at a controlled rate provides a controlled rate of reaction and more even distribution of the fluorescent monomer along the polymer chain. Otherwise, if the more highly reactive non-fluorescent monomers are fully present at the initiation of the polymerization reaction, then it is possible that the non-fluorescent monomers will react mostly with themselves, with uneven distribution of the fluorescent monomer in the water treatment polymer.
  • the fluorescent monomer is a low water- soluble monomer such as coumarin derivatives and the reaction medium is aqueous.
  • the low water-soluble monomer can first be dissolved in the liquid carboxylic acid monomer, and the addition rate of the acid-monomer-fluorescent monomer solution can be controlled so that the fluorescent monomer remains dissolved in the aqueous polymerization reaction medium. This can be observed visually during the reaction, wherein a clear solution indicates that the monomers remain dissolved, and a hazy appearance can indicate that any of the monomers is not dissolved.
  • One or more additional monomers can be present in the polymerization mixture.
  • the one or more additional monomers can be present in the reaction medium when dosing of the fluorescent monomer - acid monomer solution is begun; or the one or more additional monomers can be present in the fluorescent monomer - acid monomer solution that is dosed into the reaction medium; or the one or more additional monomers can be present as an additional monomer solution that is dosed to the reaction medium concurrently with at least part of the dosing of either the fluorescent monomer-acid monomer solution or the initiator solution.
  • the polymerization reaction can be allowed to continue after dosing of all reactants to the aqueous reaction medium is complete.
  • the fluorescent monomer As the fluorescent monomer is dosed to the reaction mixture, it is consumed as part of the polymerization reaction and therefore there exists an equilibrium concentration of fluorescent monomer in the reaction mixture.
  • the equilibrium concentration of the fluorescent monomer can be less than 1000 ppm, or less than 200 ppm, or less than 100 ppm in the reaction mixture, if the solvent is water.
  • the fluorescent monomer - acid monomer solution be dosed slowly into the reaction medium. Dosing of the fluorescent monomer - acid monomer solution is carried out over a time period of from about five minutes to about 24 hours; or from about 30 minutes to about 18 hours, or from about 1 hour to about ten hours.
  • the fluorescent monomer - acid monomer solution can be added at a rate of no more than 50% of the total dosage amount per hour, or no more than 40% of the total dosage amount per hour, or no more than 30% of the total dosage amount per hour, or no more than 25% of the total dosage amount per hour, or no more than 20% of the total dosage amount per hour, or no more than 15% of the total dosage amount per hour, or no more than 10% of the total dosage amount per hour.
  • the polymerization initiator solution is dosed to the reaction medium at a rate no faster than the rate of the dosage of the fluorescent monomer - acid monomer solution, based on the total dosage amount of polymerization initiator.
  • the skilled artisan will adjust the dosage rates and time of the reaction to achieve optimum polymerization of the water-soluble fluorescent water treatment polymer, based on the disclosure herein, taking into consideration the quantity of reactants, the visual appearance of the reaction mixture and the capacity and features of the reaction vessel and dosing apparatus used for each use of the disclosed method as well as the conversion of the fluorescent monomer to polymer during the polymerization process. For example, if the reaction mixture is cloudy, it indicates that the dosing rate needs to be decreased.
  • the reaction mixture typically is heated during the step of dosing of the reactants. The heating may be continued during the polymerization reaction until the reaction is substantially complete. In one embodiment the reaction may be terminated by discontinuing the heating of the reaction mixture.
  • the reaction may be terminated by distilling the co-solvent.
  • the reaction temperature can be at least 30°C, 50°C, or at least 60°C, or at least 70°C, or at least 80°C.
  • the polymerization reaction mixture is heated to its reflux temperature. In one embodiment the reaction temperature is in the range of 90-95°C.
  • the non-fluorescent monomers may have polymerization reactivities more similar to those of the selected fluorescent monomers.
  • itaconic acid and maleic acid both have slower polymerization rates than acrylic acid and methacrylic acid.
  • itaconic acid or maleic acid or their salts or anhydrides are used as all or part of the carboxylic acid monomer, then it is possible to have either the carboxylic acid monomer or the fluorescent monomer, or both, present in their full amounts in the reaction medium at initiation of the polymerization reaction. The reaction rate is then controlled by the rate of dosing of the initiator to the reaction medium.
  • This method for polymerization of a water-soluble fluorescent water treatment polymer comprising one or more fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer comprises the steps of a) providing a quantity of fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, b) adding the full amount of the fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer and the carboxylic acid monomer into a reaction medium, c) providing an initiator solution, d) dosing said initiator solution to said reaction medium to initiate the polymerization reaction, and e) maintaining the dosing of the initiator solution into the reaction medium during the polymerization reaction, such that the polymerization reaction continues while the initiator solution is being dosed to the reaction medium, wherein the polymerization reaction yields a water-soluble fluorescent polymer suitable for use in treatment of an industrial water system.
  • the fluorescent monomer can be added to the reaction medium as a solid and dissolved in the reaction medium, or the fluorescent monomer can first be dissolved in an appropriate solvent and then added to the reaction medium.
  • the polymerization comprises the steps of a) dissolving a carboxylic acid monomer in a reaction medium, b) providing a quantity of fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, c) providing an initiator solution, d) dosing said initiator solution to the reaction medium, and e) dosing the fluorescent monomer to the reaction medium during the dosing of the initiator solution, wherein the polymerization reaction yields a water-soluble fluorescent polymer suitable for use in treatment of an industrial water system.
  • the reaction medium can be aqueous or non-aqueous.
  • the fluorescent monomer can be added in the form of a solution or a solid. This polymerization method is useful when the carboxylic acid monomer is a relatively slow-reacting monomer, such as itaconic acid, maleic acid, or their anhydrides or salts.
  • the product is an aqueous composition of the water-soluble fluorescent water treatment.
  • the reaction product is an aqueous solution of the water-soluble treatment polymer in which the polymer is present as at least 10 wt%, in one embodiment at least 20 wt%, in one embodiment at least 30 wt%, in one embodiment at least 40 wt%.
  • the polymerization reaction product can be dried to a powder or granule.
  • the polymerization initiators are any initiator or initiating system capable of liberating free radicals under the reaction conditions employed.
  • the free radical initiators are present in an amount ranging from about 0.01 % to about 3% by weight based on total monomer weight.
  • the initiating system is soluble in water to at least 0.1 weight percent at 25°C.
  • Suitable initiators include, but are not limited to, peroxides, azo initiators as well as redox systems, such as erythorbic acid, and metal ion based initiating systems.
  • Initiators may also include both inorganic and organic peroxides, such as hydrogen peroxide, benzoyl peroxide, acetyl peroxide, and lauryl peroxide; organic hydroperoxides, such as cumene hydroperoxide and t-butyl hydroperoxide.
  • the inorganic peroxides such as sodium persulfate, potassium persulfate and ammonium persulfate
  • the initiators comprise metal ion based initiating systems including Fe and hydrogen peroxide, as well as Fe in combination with other peroxides.
  • Organic peracids such as peracetic acid can be used.
  • Peroxides and peracids can optionally be activated with reducing agents, such as sodium bisulfite, sodium formaldehyde, or ascorbic acid, transition metals, hydrazine, and the like.
  • a preferred system is persulfate alone such as sodium or ammonium persulfate or a redox system with iron and persulfate with hydrogen peroxide.
  • Azo initiators especially water-soluble azo initiators, may also be used.
  • Water-soluble azo initiators include, but are not limited to, 2,2'-Azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride, 2,2'-Azobis[2-(2- imidazolin-2-yl)propane]disulfate dihydrate, 2,2'-Azobis(2- methylpropionamidine)dihydrochloride, 2,2'-Azobis[N-(2-carboxyethyl)-2- methylpropionamidine]hydrate, 2,2'-Azobis ⁇ 2-[1-(2-hydroxyethyl)-2-imidazolin-2- yl]propane ⁇ dihydrochloride, 2,2'-Azobis[2-(2-imidazolin-2-yl)propane], 2,2'-Azobis(1- imino-1 -pyrrolidino-2-e
  • the molecular weight of the polymers may be controlled by various compounds used in the art including for example chain transfer agents such as mercaptans, ferric and cupric salts, bisulfites, and lower secondary alcohols, preferably isopropanol.
  • chain transfer agents such as mercaptans, ferric and cupric salts, bisulfites, and lower secondary alcohols, preferably isopropanol.
  • the preferred weight average molecular weight is less than 50000, preferably less than 30000 and most preferably less than 20000.
  • the preferred average molecular weight is greater than 1000, more preferably greater than 2000 and most preferably greater than 3000.
  • the resulting polymer solution can be neutralized to a desired pH with an appropriate base.
  • the neutralization can occur before, during or after polymerization or a combination thereof.
  • the dicarboxylic acid monomers are typically partially or completely neutralized before or during polymerization to increase reactivity of the monomers and improve their incorporation into the polymer.
  • the polymers may be supplied as the acid or partially neutralized. This allows the water treatment formulator to formulate these polymers in low pH acidic formulations and high pH alkaline formulations.
  • Suitable neutralization agents include but are not limited to alkali or alkaline earth metal hydroxides, ammonia or amines. Neutralization agents can be sodium, potassium or ammonium hydroxides or mixtures thereof. Amines include but are not limited to ethanol amine, diethanolamine, triethanolamine and others.
  • the polymer is substantially free of ammonium or amine salts.
  • substantially free of ammonium or amine salts means that the acid groups in the polymer are neutralized with less than 10 mole percent ammonia or amine neutralizing agents, preferably less than 5 mole percent ammonia or amine neutralizing agents, more preferably less than 2 mole percent ammonia or amine neutralizing agents, and most preferably none at all.
  • ammonium or amine containing initiators such as ammonium persulfate, or chain transfer systems are not utilized.
  • the presence of ammonium or amine salts has a reduces the hypochlorite bleach stability of the polymer.
  • the polymer is stable to hypochlorite bleach.
  • the polymer maintains hypochlorite bleach at pH 9 where more than half of the initial free chlorine is maintained after 1 hour at pH 9 at 25°C in the presence of 10 ppm of active polymer.
  • a water-soluble fluorescent water treatment polymer made from a polymerization mixture comprising (i) one or more water-soluble carboxylic acid monomers or their salts or anhydrides, (ii) one or more non-quaternized fluorescent monomers.
  • Carboxylic acid monomers suitable for the water treatment polymers as disclosed herein include but are not limited to one or more of acrylic acid, methacrylic acid, maleic acid which can be derived from maleic anhydride, itaconic acid, citraconic acid, mesaconic acid, glutaconic acid, aconitic acid, ethacrylic acid, alpha-chloro- acrylic acid, alpha-cyano acrylic acid, alpha-chloro-methacrylic acid, alpha-cyano methacrylic acid, beta methyl-acrylic acid (crotonic acid), beta-acryloxy propionic acid, sorbic acid, alpha-chloro sorbic acid, angelic acid, tiglic acid, p-chloro cinnamic acid, any of their salts and anhydrides, and mixtures of any of the foregoing.
  • the additional carboxylic acid monomers can include mono-alkylesters of dicarboxylic acids including maleic acid and fumaric acid, such as monomethyl male
  • the carboxylic acid monomers include those which can dissolve the coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, at any temperature from ambient up to the temperature at which the fluorescent monomer - acid monomer solution is dosed to the aqueous reaction medium, optionally in the presence of a co-solvent.
  • Preferred carboxylic acid monomers for this purpose include acrylic acid and methacrylic acid, and combinations thereof, with acrylic acid being preferred.
  • the carboxylic acid monomers are water-soluble.
  • water-soluble means that the monomer has a water solubility as the acid of greater than 1 gram per 100 mis of water at 25°C, preferably greater than 5 grams per 100 mis of water at 25°C, and most preferably greater than 10 grams per 100 mis of water at 25°C.
  • the total carboxylic acid monomers including acrylic acid, methacrylic acid, maleic acid, itaconic acid and any additional carboxylic acid monomers, will be present in the polymerization mixture in the range of 10 - 99.9 mol%.
  • the fluorescent monomers are coumarin, fluorescein, rhodamine, or Nile blue derivatives represented by the Structures (I), (III) and (V), wherein Structure (I) is provided above, and Structures (III) and (V) are provided below.
  • the fluorescent monomer has the Structure III and is substantially free of the Structure IV, wherein Structure III is:
  • the fluorescent monomer has the Structure III and is substantially free of the Structure IV, wherein:
  • R 2 is H or CH 3 ;
  • Re is -NH 2 , NHalkyl, N(alkyl) 2 , (meth)acrylamido, (meth)allyl, -COOH, -COO' M + , (meth)acryloxy, styryl, styryloxy, vinylbenzyl, or H;
  • R’ is H or CH 3 ; with the proviso that R1, R3, Re or R7 have at least one polymerizable double bond;
  • R 9 is H or CH 3 ;
  • R 10 is H, -OH, -O'M + , C 1- C 4 alkyl, -COOH, -CH 2 COOH, -COO' M + , or - CH 2 COO' M + ; or R10 is where the dotted bond joins Rw to the remainder of Structure IV;
  • R13 is -NH 2 , -COOH, -COO- M + , or H;
  • R14 is H or M + ; n is 0-10; m is 2 when n is 0; and m is 1 when n is 0-10;
  • M + is a cationic counterion; and n1 is 2-4.
  • the fluorescent monomer has the Structure 111 C and is substantially free of Structure IVC, wherein Structure 11 IC is: and Structure IVC is: In one embodiment, the fluorescent monomer has the Structure V and is substantially free of the Structure VI, wherein Structure V is:
  • the fluorescent monomer has the Structure V and is substantially free of the Structure VI, wherein:
  • R2 is H or CH 3 ;
  • Re is -NH 2 , (meth)acrylamido, (meth)allyl, -COOH, -COO' M + , (meth)acryloxy, styryl, styryloxy, vinylbenzyl, or H;
  • R’ is H or CH 3 ; with the proviso that R1, R3, Re or R7 have at least one polymerizable double bond;
  • R9 is H or CH 3 ;
  • R10 is H, -OH, -O'M + , C 1- C4alkyl, -COOH, -CH 2 COOH, -COO' M + , or -CH 2 COO' M + ; or R10 is where the dotted bond joins R10 to the remainder of Structure VI;
  • R13 is -NH 2 , -COOH, -COO- M + , or H;
  • R14 is H or M + ; n is 0-10; m is 2 when n is 0; and m is 1 when n is 0-10;
  • M + is a cationic counterion; and n1 is 2-4.
  • the fluorescent monomer has the Structure VC and is substantially free of the Structure VIC, wherein Structure VC is: and Structure VIC is: and the variables are as defined immediately above.
  • the fluorescent monomer has the Structure VC-1 and is substantially free of the Structure VIC-1 , wherein Structure VC-1 is:
  • the fluorescent monomer has the Structure VC-2 and is substantially free of the Structure VIC-2, wherein VC-2 is: and Structure VCI-2 is:
  • the fluorescent monomer has the Structure VII and is substantially free of Structure VIII, wherein Structure VII is: and Structure VIII is:
  • the fluorescent monomer has the Structure VI 1-1 and is substantially free of the Structure VI 11-1 , wherein Structure VI 1-1 is:
  • alkyl groups whether alone or a part of other groups, for example, “alkoxy” or “alkylene,” have any suitable carbon atom range, but preferably have 1-10 carbon atoms, most preferably 1-6 carbon atoms, and are optionally substituted by suitable substituents.
  • aryl groups whether alone or a part of other groups, for example, “aryloxy” or “arylalkoxy,” have any suitable carbon atom range, but preferably have 6-14 carbon atoms, most preferably 6 or 10 carbon atoms, i.e. , phenyl or naphthyl, and are optionally substituted by suitable substituents.
  • optional substituents may themselves be further substituted with one or more unsubstituted substituents selected from the above list.
  • the residual amount of unreacted fluorescent monomer in the polymerization reaction product is less than 15 mole percent of the fluorescent monomer added to the polymer, preferably less than 10 mole percent of the fluorescent monomer added to the polymer, preferably less than 5 mole percent of the fluorescent monomer added to the polymer, preferably less than 2.5 mole percent of the fluorescent monomer added to the polymer, and most preferably less than 1 mole percent of the fluorescent monomer added to the polymer.
  • Optional phosphorus-containing moieties that can be incorporated into the polymer may be derived from any one or more of polymerizable phosphonate-containing monomers, phosphinic acid, phosphinate groups, phosphonic acid or phosphonate groups.
  • Polymerizable phosphonate monomers include without limitation vinyl phosphonic acid and vinyl diphosphonic acid, isopropenyl phosphonic acid, isopropenyl phosphonic anhydride, (meth)allylphosphonic acid, ethylidene diphosphonic acid, vinylbenzylphosphonic acid, 2-(meth)acrylamido-2-methylpropyl phosphonic acid, 3- (meth)acrylamido-2-hydroxypropylphosphonic acid, 2- (meth)acrylamidoethylphosphonic acid, benzyl phosphonic acid esters and 3- (meth)allyloxy-2-hydroxypropylphosphonic acid.
  • Phosphinic acid or phosphinate groups may be incorporated in the polymer as phosphino groups by including in the polymerization mixture molecules having the structure where R01 is H, C1-C4 alkyl, phenyl, alkali metal or an equivalent of an alkaline earth metal atom, an ammonium ion or an amine residue.
  • R01 is H, C1-C4 alkyl, phenyl, alkali metal or an equivalent of an alkaline earth metal atom, an ammonium ion or an amine residue.
  • These moieties, which can incorporate phosphinic or phosphinate groups into the polymer include but are not limited to hypophosphorous acid and its salts, such as sodium hypophosphite.
  • Phosphonic acid or phosphonate groups may be incorporated in the polymer by including in the polymerization mixture molecules having the structure where R01 or Ro2 are independently H, C1-C4 alkyl, phenyl, alkali metal or an equivalent of an alkaline earth metal atom, an ammonium ion or an amine residue.
  • R01 or Ro2 are independently H, C1-C4 alkyl, phenyl, alkali metal or an equivalent of an alkaline earth metal atom, an ammonium ion or an amine residue.
  • These moieties include but are not limited to orthophosphorous acid and its salts and derivatives such as dimethyl phosphite, diethyl phosphite and diphenyl phosphite.
  • the one or more phosphorous moieties may be present in the water treatment polymer in the range of no greater than 20 mol%; in another aspect no greater than 10 mol%, in still another aspect no greater than 5 mol%, in still another aspect no greater than 3 mol%, and may not be present.
  • Optional water-soluble sulfonic acid monomers include but are not limited to one or more of 2-acrylamido-2-methyl propane sulfonic acid (‘AMPS’), vinyl sulfonic acid, sodium (meth)allyl sulfonate, sulfonated styrene, (meth)allyloxybenzene sulfonic acid, sodium 1-(meth allyloxy 2 hydroxy propyl sulfonate, (meth)allyloxy polyalkoxy sulfonic acid, (meth)allyloxy polyethoxy sulfonic acid and combinations thereof, and their salts.
  • AMPS 2-acrylamido-2-methyl propane sulfonic acid
  • vinyl sulfonic acid sodium (meth)allyl sulfonate, sulfonated styrene, (meth)allyloxybenzene sulfonic acid, sodium 1-(meth allyloxy 2 hydroxy propyl sulf
  • the sulfonic acid monomers can be present in the aqueous reaction medium before dosing of the fluorescent monomer - acid monomer solution begins, or can be mixed into the fluorescent monomer - acid monomer solution, or can be dosed into the polymerization mixture concurrently as a separate stream.
  • the sulfonic acid group can be incorporated in the polymer after polymerization. Examples of this type of sulfonic acid groups are sulfomethylacrylamide and sulfoethylacrylamide. For example, when the polymer contains acrylamide, the acrylamide moiety can react with formaldehyde and methanol to form sulfomethylacylamide.
  • the amount of sulfonic acid monomer is less than 60 mole percent of the polymer, more preferably less than 40 mole percent of the polymer, more preferably less than 20 mole percent of the polymer and most preferably less than 10 mole percent of the polymer, and may not be present.
  • a nonionic monomer is defined as a monomer not capable of developing a charge in water at any pH range.
  • Non-ionic monomers suitable for use herein are preferably substantially free of amine groups.
  • Nonionic monomers include water-soluble non-ionic monomers and low water solubility nonionic monomers. The low water solubility non-ionic monomers are preferred.
  • water-soluble means that the monomer has a water solubility of greater than 6 grams per 100 mis of water at 25°C.
  • hydroxy alkyl (meth)acrylates such as hydroxyethy
  • the nonionic monomer is a low water solubility nonionic monomer which is defined as a nonionic monomer that has a water solubility of less than 6 g per 100 mis at 25°C, preferably less than 3 g per 100 mis at 25°C.
  • Examples of a low water solubility nonionic monomer include but are not limited to C 1 -C 18 alkyl esters, C 2 -C 18 alkyl-substituted (meth)acrylamides, aromatic monomers, alpha- olefins, C 1 -C 6 alkyl diesters of maleic acid and itaconic acid, vinyl acetate, glycidyl methacrylate, (meth)acrylonitrile and others.
  • C 1 -C 18 alkyl esters of (meth)acrylic acid include but are not limited to methyl methacrylate, methyl acrylate, ethyl acrylate, n-butyl acrylate, n-butyl methacrylate, t-butyl acrylate and t-butyl methacrylate, 2-ethylhexyl (meth)acrylates, lauryl (meth)acrylate, stearyl (meth)acrylate and others.
  • C 2 -C 18 alkyl-substituted (meth)acrylamides include but are not limited to such as N, N-diethyl acrylamide, t-butyl acrylamide, and t-octyl acrylamide, and others.
  • Aromatic monomers include but are not limited to styrene, alpha methylstyrene, benzyl (meth)acrylate and others, alpha- olefins include, propene, 1 -butene, di isobutylene, 1 hexene and others.
  • Preferred nonionic low water solubility monomers include styrene, methyl (meth)acrylate, di isobutylene, vinyl acetate, t-butyl acrylamide and ethyl acrylate.
  • the amount of water-soluble nonionic monomer is no greater than 75 mole percent of the polymer, or no greater than 50 mole percent of the polymer, or no greater than 30 mole percent of the polymer, or may not be present.
  • the amount of low water solubility nonionic monomer is no greater than 50 mole percent of the polymer, or no greater than 20 mole percent of the polymer, or no greater than 15 mole percent of the polymer, or no greater than 10 mole percent of the polymer or may not be present.
  • water-soluble nonionic monomers can be present in the aqueous reaction medium before dosing of the fluorescent monomer - acid monomer solution begins.
  • low water solubility nonionic monomers can be mixed into the fluorescent monomer - acid monomer solution before it is dosed to the aqueous reaction medium.
  • any of the nonionic monomers can be dosed to the aqueous reaction medium as a separate dosing stream concurrently with the dosing of the fluorescent monomer - acid monomer solution.
  • the coumarin, fluorescein, rhodamine, and Nile blue derivative monomers used herein are soluble in compositions of acrylic acid or methacrylic acid that are essentially water free. This allows for the preparation of fluorescent monomer - acid monomer solutions that can be used as feed streams for the polymerization reaction to make the desired fluorescent water treatment polymers.
  • solutions of the low water-soluble fluorescent monomers as disclosed herein in solutions of acrylic acid or methacrylic acid or mixtures thereof, wherein the fluorescent monomer is present at a concentration higher than would be used in a polymerization reaction.
  • Such solutions would facilitate ease of handling and storage of the fluorescent monomers prior to their use in a polymerization reaction, and could then be diluted with additional acid monomer and optionally other additional monomers to prepare monomer feed streams for the polymerization reaction in accordance with the method as disclosed herein.
  • Such concentrated solutions could include at least 2 wt% fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, or at least 4 wt% fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, or at least 6 wt% fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, or at least 8 wt% fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, or at least 10 wt% fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, in a fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer - acid monomer solution, wherein the acid monomer is acrylic acid, methacrylic acid, or a mixture thereof.
  • such concentrated fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer solutions contain less than 10 wt% water, or less than 5 wt % water, or less than 1 wt % water, or contain no detectable water.
  • the disclosure relates to a fluorescent monomer composition, suitable as a premix in a process for preparing the disclosed water-soluble fluorescent polymers, wherein the fluorescent monomer composition comprises:
  • the fluorescent monomer is incorporated into the water treatment polymer to an extent that the unreacted fluorescent monomer is as low as possible or undetectable.
  • the unreacted fluorescent monomer will give a false signal of the polymer and needs to be minimized or eliminated.
  • the feed rate of the fluorescent monomer relative to the other monomers needs to be adjusted to get even incorporation of the fluorescent monomer as well as make sure that the residual fluorescent monomer is minimized. If the fluorescent monomer concentration is increasing during the reaction, it means that the other monomers are preferably reacting with themselves.
  • monomers such as acrylic acid or 2-acrylamido- 2-methyl propane sulfonic acid are reactive and may leave unreacted fluorescent monomer especially if it has allylic groups.
  • a part of the fluorescent monomer may be added to the charge and the other part fed by itself or with the other monomers or the monomers feed adjusted as detailed above.
  • the fluorescent monomer in the initial charge.
  • both the fluorescent monomer as well as the other monomer are unreactive, then they both may go into the charge.
  • the fluorescent monomer is allylic and the other monomer is unreactive such as maleic acid or allylic such as (meth)allyl sulfonate and others.
  • the initiator feed needs to be as long as the total monomer feed or may exceed the monomer feed by 15-30 minutes.
  • Other ways to minimize the unreacted fluorescent monomer include but are not limited to increasing the temperature, increasing the concentration of the initiator relative to the total amount of monomer, or changing the type of initiator.
  • the finding the optimum pH to react the fluorescent monomer may help. Adding a water miscible cosolvent such as glycols or an alcohol like an isopropyl alcohol will help especially if the unreacted fluorescent monomer contains an aromatic group.
  • the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 80%, at least 90%, more preferably at least 95%, more preferably at least 97%, more preferably at least 98%, more preferably at least 99% and most preferably is undetectable.
  • the fluorescent monomer has Structure (I) and has less than 10 mol%, 5 mol%, 3 mol%, or less than 2 mol%, in each case based on 100 mol% of Structure (I), of Structure (II); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 90%, 95%, 97%, or at least 98%, or at least 99%.
  • the fluorescent monomer has Structure (I) and has less than 2 mol%, based on 100 mol% of Structure (I), of Structure (II); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 98%.
  • the fluorescent monomer has Structure (III) and has less than 10 mol%, 5 mol%, 3 mol%, or less than 2 mol%, in each case based on 100 mol% of Structure (III), of Structure (IV); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 90%, 95%, 97%, or at least 98%, or at least 99%.
  • the fluorescent monomer has Structure (III) and has less than 2 mol%, based on 100 mol% of Structure (III), of Structure (IV); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 98%.
  • the fluorescent monomer has Structure (V) and has less than 10 mol%, 5 mol%, 3 mol%, or less than 2 mol%, in each case based on 100 mol% of Structure (V), of Structure (VI); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 90%, 95%, 97%, or at least 98%, or at least 99%.
  • the fluorescent monomer has Structure (V) and has less than 2 mol%, based on 100 mol% of Structure (V), of Structure (VI); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 98%.
  • the fluorescent monomer has Structure (111 C) and has less than 10 mol%, 5 mol%, 3 mol%, or less than 2 mol%, in each case based on 100 mol% of Structure (I I IC), of Structure (IVC); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 90%, 95%, 97%, or at least 98%, or at least 99%.
  • the fluorescent monomer has Structure (I I IC) and has less than 2 mol%, based on 100 mol% of Structure (111 C), of Structure (IVC); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 98%.
  • the fluorescent monomer has Structure (VC) and has less than 10 mol%, 5 mol%, 3 mol%, or less than 2 mol%, in each case based on 100 mol% of Structure (VC), of Structure (VIC); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 90%, 95%, 97%, or at least 98%, or at least 99%.
  • the fluorescent monomer has Structure (VC) and has less than 2 mol%, based on 100 mol% of Structure (VC), of Structure (VIC); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 98%.
  • the fluorescent monomer has Structure (VC-1 ) and has less than 10 mol%, 5 mol%, 3 mol%, or less than 2 mol%, in each case based on 100 mol% of Structure (VC-1 ), of Structure (VIC-1 ); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 90%, 95%, 97%, or at least 98%, or at least 99%.
  • the fluorescent monomer has Structure (VC-1 ) and has less than 2 mol%, based on 100 mol% of Structure (VC-1), of Structure (VIC-1); and the fluorescent monomer is incorporated into the water treatment polymer to an extent of at least 98%.
  • the polymerization end product is an aqueous solution of a water-soluble fluorescent water treatment polymer.
  • the polymer compositions may be added to the industrial water systems or may be formulated into various water treatment formulations which may then be added to the industrial water systems.
  • the polymers may be used at levels as low as 0.5 ppm (parts per million).
  • the upper limit on the level of polymer used will be dependent upon the particular aqueous system to be treated. For example, when used to disperse particulate matter the polymer may be used at levels ranging from 0.5 ppm to 2,000 ppm.
  • the polymer When used to inhibit the formation or deposition of mineral scale the polymer may be used at levels ranging from 0.5 ppm to 100 ppm, preferably from 3 ppm to 20 ppm, more preferably from 5 ppm to 10 ppm.
  • the water-soluble polymers can be incorporated into a water treatment formulation comprising about 10 - 25 wt% of the water-soluble polymer and optionally other water treatment chemicals.
  • Water treatment formulations may contain other ingredients such as corrosion inhibitors. These corrosion inhibitors can inhibit corrosion of copper, steel, aluminum, or other metals that may be present in the water treatment system.
  • Azoles are typically used in these water treatment formulations as copper corrosion inhibitors.
  • the benzotriazole is typically formulated in acidic formulations.
  • the tolyl triazole is formulated in alkaline formulations. If a corrosion inhibitor is used, the formulator will choose a pH range suitable for the selected corrosion inhibitor, to achieve the desired solubility of these azoles, in the selected pH ranges.
  • corrosion inhibitors that inhibit corrosion of other metals also can be used.
  • the fluorescent emissions of the treated water system are then monitored. Such monitoring can be accomplished using known techniques as disclosed, for example, in U.S. 5,171 ,450, U.S. 5,986,030, and U.S. 6,280,635. Fluorescent monitoring such as in-line monitoring allows the user to monitor the amount of water treatment polymer used to mitigate carbonate scale in the aqueous system. As indicated above, the level of the fluorescent polymer utilized in the water treatment compositions will be determined by the treatment level desired for the particular aqueous system to be treated. Conventional water treatment compositions are known to those skilled in the art. Once created, the fluorescent water-soluble polymers can be used as scale inhibitors in any industrial water system where a scale inhibitor is needed.
  • the other monomers of the fluorescent water treatment polymers as disclosed herein can be selected to provide water treatment polymers that are effective in the inhibition of any one or more of carbonate scale, phosphate scale, silica scale, and sulfate scale.
  • the water treatment polymer is used to inhibit carbonate scale.
  • the water treatment polymer is used to inhibit phosphate scale.
  • One skilled in the art of water treatment polymers will understand how to select the carboxylic acid monomer and the other monomers of the water treatment polymer to optimize scale inhibition depending on the type of scale present in the system being treated. In general, polymers containing carboxylic acid monomers with or without phosphorus groups are good for carbonate and sulfate scale. Polymers containing carboxylic acid and sulfonic acid and polymers containing carboxylic acid, sulfonic acid and nonionic monomers are good for phosphate scale.
  • the fluorescent water treatment polymers of the disclosed method can be used in formulations containing inert tracers.
  • these tracers include but are not limited to, 2-naphthalene sulfonic acid, rhodamine, Fluorescein and 1 ,3,6,8-Pyrenetetrasulfonic acid, tetrasodium salt (PTSA). This allows for complete monitoring of the system as described in U.S. 5,171 ,450 and U.S. 6,280,635.
  • Polymers for flocculation are formed from at least one fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, as herein described.
  • Polymers for flocculation are high molecular weight polymers that are non-ionic, anionic, cationic, or amphoteric. These polymers are used in mineral processing, industrial and municipal wastewater treatment, oil sand tailings dewatering, paper making, biotechnology and other areas.
  • the typical molecular weights of these polymers are 1 ,000,000 or higher and preferably in the 10,000,000 molecular weight range. These polymers are typically produced in inverse emulsion systems which lends itself to producing high molecular weight polymers.
  • Nonionic flocculants contain at least one water soluble non-ionic monomer, as described above. These nonionic flocculants are typically based on acrylamide monomers which are typically produced in inverse emulsion systems. Anionic flocculants have carboxylic acid or sulfonic acid monomers (described before) and are typically used to flocculate positively charged particles. These are typically homopolymers of acrylic acid or copolymers of acrylic acid with acrylamide.
  • Cationic Polymers for flocculation comprise at least one water soluble cationic ethylen ically unsaturated monomer and/or at least one water soluble non-ionic monomer, as described above.
  • cationic ethylenically unsaturated monomer means an ethylenically unsaturated monomer which is capable of developing a positive charge in an aqueous solution or always has a positive charge because it is quaternized.
  • the cationic ethylenically unsaturated monomer has at least one amine functionality.
  • amine salt means that the nitrogen atom of the amine functionality is covalently bonded to from one to three organic groups and is associated with an anion.
  • water soluble means that the monomer has a water solubility of greater than 6 grams per 100 mis of water at 25°C.
  • the cationic ethylenically unsaturated monomers include, but are not limited to, N,N dialkylaminoalkyl(meth)acrylate, N-alkylaminoalkyl(meth)acrylate, N,N dialkylaminoalkyl(meth)acrylamide and N-alkylaminoalkyl(meth)acrylamide, where the alkyl groups are independently C1-18 linear, branched or cyclic moieties.
  • Aromatic amine containing monomers such as vinyl pyridine may also be used.
  • acyclic monomers such as vinyl formamide, vinyl acetamide and the like which generate amine moieties on hydrolysis may also be used.
  • the cationic ethylenically unsaturated monomer is selected from one or more of N,N- dimethylaminoethyl methacrylate, tert-butylaminoethylmethacrylate, N,N- dimethylaminopropyl methacrylamide, 3-(dimethylamino)propyl methacrylate, 2 - (dimethylamino)propane-2-yl methacrylate, 3-(dimethylamino)-2,2-dimethylpropyl methacrylate, 2-(dimethylamino)-2-methylpropyl methacrylate and 4- (dimethylamino)butyl methacrylate and mixtures thereof.
  • the most preferred cationic ethylenically unsaturated monomers are N,N-dimethylaminoethyl methacrylate, tert-butylaminoethylmethacrylate and N,N-dimethylaminopropyl methacrylamide.
  • Examples of cationic ethylenically unsaturated monomers that are quaternized include but are not limited to: dimethylaminoethyl (meth)acrylate methyl chloride quaternary salt, dimethylaminoethyl (meth)acrylate benzyl chloride quaternary salt, dimethylaminoethyl (meth)acrylate methyl sulfate quaternary salt, dimethylamino propyl (meth)acrylamide methyl chloride quaternary salt, dimethylamino propyl (meth)acrylamide methyl sulfate quaternary salt, diallyl dimethyl ammonium chloride, (meth)acrylamidopropyl trimethyl ammonium chloride and others.
  • water soluble non-ionic monomers examples include (meth)acrylamide, N,N dimethylacrylamide, N,N diethylacrylamide, N isopropylacrylamide, acrylonitrile, hydroxy alkyl (meth)acrylates such as hydroxyethyl (meth)acrylate and hydroxypropyl (meth)acrylate, vinyl alcohol typically derived from the hydrolysis of already polymerized vinyl acetate groups, 1 -vinyl-2- pyrrolidone, vinyl lactam, allyl glycidyl ether, (meth)allyl alcohol, and others.
  • the preferred monomer is (meth)acrylamide.
  • High molecular weight polyacrylamide polymers are typically produced by inverse emulsion polymerization.
  • the fluorescent monomers of this disclosure can be incorporated into these polymers by dissolving these monomers into the acrylamide aqueous phase of the polymerization process.
  • a preferred cationic flocculant is a copolymer of dimethylaminoethyl (meth)acrylate methyl chloride quaternary salt and acrylamide typically produced in an inverse emulsions system.
  • Amphoteric polymers will contain a positive and negative charge. These positive and negative charges can be on different monomers such as dimethylaminoethyl (meth)acrylate methyl chloride quaternary salt and acrylic acid or on the same monomer which are zwitterionic or betaine monomers. These zwitterionic or betaine monomers are well known in the art.
  • the method comprises the steps of:
  • Polymers for cleaning applications are formed from at least one fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer, as herein described.
  • the disclosure relates to a method for determining whether a given location has been cleaned comprising the steps of: (a) applying the polymer to the location;
  • the location should be cleaned again as necessary until residual fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer can no longer be detected, which failure to detect residual fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer indicates the location is completely clean.
  • the polymer is provided as a part of a film-forming composition that quickly dries on the surface to be cleaned, is transparent, and is easily removed, but not by incidental contact.
  • the film deposited on the surface fluoresces under ultraviolet light due to the presence of the fluorescent coumarin, fluorescein, rhodamine, or Nile blue derivative monomer and can be easily visualized by inspection with a hand-held UV light emitting light source, such as a UV flashlight.
  • compositions and their preparation and use are described in US 2016/0002525, the entire contents of which are incorporated herein by reference.
  • the composition will contain a solvent and a thickener.
  • a ready-to-use formulation will in one embodiment contain from about 1 to about 30 wt. % of a fluorescent polymer; from about 60 to about 99 wt. % of a solvent; and from about 0.05 to about 1 wt. % of a thickener.
  • the ready to use composition comprises from about 4 to about 25 wt. % of a fluorescent polymer; from about 50 to about 95 wt. % of a solvent; and from about 0.1 to about 0.4 wt. % of a thickener.
  • the ready to use composition comprises from about 8 to about 16% of a fluorescent polymer; from about 67 to about 91 wt. % of a solvent; from about 0.1 to about 0.4 wt. % of the thickener; from about 0.1 to about 0.7 wt. % of a preservative; and an optional pH adjusting agent.
  • the composition can also be formulated as a concentrate, in which case, the weight ratio of the fluorescent polymer to surfactant, fluorescent polymer to thickener, or other relative proportions of ingredients will remain the same as in the ready-to-use composition, but the composition will contain a lesser amount of solvent.
  • the solvent is preferably selected from water, methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-butanol, isobutanol, n-pentanol, amyl alcohol, 4-methyl-2-pentanol, 2-phenylethanol, n-hexanol, 2-ethylhexanol, benzyl alcohol, ethylene glycol, ethylene glycol phenyl ether, ethylene glycol mono-n-butyl ether acetate, propylene glycol, propylene glycol mono and dialkyl ethers, propylene glycol phenyl ether, propylene glycol diacetate, dipropylene glycol, dipropylene glycol mono and dialkyl ethers, tripropylene glycol mono and dialkyl ethers, 1 ,3-propanediol, 2- methyl-1 ,2-butanediol, 3-methyl-1
  • the solvent comprises water.
  • the water can be from any source, including deionized water, tap water, softened water, and combinations thereof.
  • the amount of water in the composition ranges from about 40 to about 99 wt. %, preferably from about 60 to about 95 wt. %, and more preferably from about 70 to about 90 wt. %.
  • the thickener is preferably selected from xanthan gum, guar gum, modified guar, a polysaccharide, pullulan, an alginate, a modified starch, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, hydrophobically modified hydroxyethyl cellulose, hydrophobically modified hydroxypropyl cellulose, a polyacrylate, a vinyl acetate/alcohol copolymer, casein, a urethane copolymer, dimethicone PEG-8 polyacrylate, poly (DL-lactic-co-glycolic acid), a polyethylene glycol, a polypropylene glycol, pectin, or a combination thereof.
  • the composition can also include surfactants, preservatives, pH adjusting agents, and combinations thereof.
  • Structure I comprises rings A and B and C: wherein
  • R 1 is allyloxy
  • R 2 is H
  • Xi is CH
  • R4 is CH and ring C is present
  • R7 is allyl; and R1 and R7 have one polymerizable double bond;
  • the needles were suction filtered, washed with 100 mL of 3:1 ethyl acetate: hexanes and allowed to air dry to give 18.7 g of orange crystals melting point 153-156°C.
  • Monoallyl fluorescein ether Structure I comprises rings A and B and C: wherein
  • R1 is allyloxy
  • R2 is H; remainder of Structure I;
  • Xi is CH
  • R4 is CH and ring C is present
  • R 7 is H; and R1 has one polymerizable double bond;
  • 15.0 g (36.4 mmol) of diallyl fluorescein ether-ester (Monomer Example 1) was dissolved in 75 mL of hot tetrahydrofuran (THF) and then 2.91 g (36.4 mmol) of 50% NaOH was it added. The solution became thick with solids after 40 min of stirring on a “hot” plate.
  • the mixture was evaporated to a solid, which only partially dissolved in hot water, and the suspension was then filtered.
  • the recovered solids were stirred in an aqueous suspension with another 1.38 g of 50% NaOH until nearly a complete solution and then filtered into the first solution.
  • Structure II Fluorescein (Structure II) was 9.8 area% of the final product as detected by the method above. Structure II comprises rings E and F and G: wherein Rs is OH; R9 is H;
  • Structure I comprises rings A and B and C: wherein Ri is OH, R 2 is H;
  • Xi is CH
  • a 100-mL, mechanically stirred 5-necked flask under nitrogen was placed 2.00 g (5.76 mmol) of 5-aminofluorescein (Acros) and 50 mL of acetone kept over 3A sieves to form a clear yellow-brown solution. This was cooled to -3° as 0.94 mL (1 .04 g, 11 .56 mmol, 2-fold excess) of acryloyl chloride was added dropwise via syringe.
  • the desired product 5-Acrylamidofluorescein was 97.7by area% and the starting material, 5-aminofluorescein was 1.2 area% of the final product as detected by LC/UV/ELSD/MS procedure above.
  • Monomer Example 3 is relatively free of aminofluorescein (Structure II):
  • Structure II comprises rings E and F and G: wherein Rs is OH; R9 is H;
  • Structure I has rings A and B: wherein
  • Ri is acryloxy; R2 is H; R3 is alkyl (methyl);
  • Xi is CH
  • R4 is O and ring C is absent; and R1 has a polymerizable double bond.
  • the wet solid was heated with 60 g of methanol and was pressure filtered into a 125- mL Erlenmeyer flask to crystallize as white needles from the yellow solution. The remaining solid was transferred again to a flask and heated again with methanol, pressure filtered and the filtrate provided a little more solid. About 0.60 g of fluffy, long white needles, mp 150.5-151 .5 was obtained.
  • the desired product 7-acryloxy-4-methylcoumarin was 97.7 by area% and the starting material, 7-hydroxy-4-methylcoumarin was 1.2 area%.
  • Monomer Example 4 is relatively free of 7-hydroxy-4- methylcoumarin (Structure II) where Structure II comprises rings E and F: wherein
  • Xi is CH
  • R4 is O and ring C is absent;
  • a mixed monomer solution which consisted of 74.6 g of acrylic acid, 99.7g of 2-acrylamido-2-methyl propane sulfonic acid sodium salt, 50% solution and 0.56 g of diallyl fluorescein ether-ester (monomer of Monomer Example 1 , 0.11 mole % of polymer) was mixed and then fed to the reactor via measured slow-addition with stirring over a period of 3 hours.
  • An initiator solution 0.23 grams of sodium persulfate and 22 grams of water was concurrently added, starting at the same time as the monomer solution, for a period of 3.5 hours.
  • the reaction product was then held at 85 °C for 60 minutes.
  • the reactor was then set up for distillation.
  • the polymer sample was diluted in water to 10 ppm and the pH adjusted to 13 and the fluorescent signal was measured by using a Shimadzu RF-6000 model spectra fluorimeter.
  • the excitation and emission wavelengths were 460 and 520 nm respectively and the signal strength was 3297. This high pH stability makes this polymer useful in boiler feed applications.
  • the polymer sample was diluted in water to 10 ppm and the pH adjusted to 13 and the fluorescent signal was measured by using a Shimadzu RF-6000 model spectra fluorimeter.
  • the excitation and emission wavelengths were 460 and 520 nm respectively and the signal strength was 3297.
  • the fluorescent signal was measured in the presence of chlorine bleach at pH 7 and a phosphate buffer. These data indicate that the fluorescent signal is stable in the presence of bleach.
  • the hypochlorite bleach or chlorine is maintained in the presence of the tagged polymer. This is particularly important for polymers used in scale control. These polymers need to function in the presence of oxidizing biocides such as chlorine and stabilize bromine.
  • the polymer sample was diluted in water to 10 ppm and the pH adjusted to 9 and the fluorescent signal was measured by using a Shimadzu RF-6000 model spectra fluorimeter.
  • the excitation and emission wavelengths were 350 and 450 nm respectively and the signal strength was 11274.
  • a reaction flask is equipped with an overhead mechanical stirrer, thermometer, nitrogen sparge tube, and condenser is charged an oil phase of paraffin oil (135.0 g, Exxsol D80 oil, Exxon — Houston, Tex.) and surfactants (4.5 g Atlas G-946 and 9.0 g Hypermer® B246SF). The temperature of the oil phase is then adjusted to 37° C.
  • paraffin oil 135.0 g, Exxsol D80 oil, Exxon — Houston, Tex.
  • surfactants 4.5 g Atlas G-946 and 9.0 g Hypermer® B246SF
  • An aqueous phase is prepared separately which comprised 50-wt. % acrylamide solution in water (126.5 g), acrylic acid (68.7 g), deionized water (70.0 g), and 0.8 g of 5-Acrylamidofluorescein (monomer of Example 3) dissolved in 6 grams of water and Versene 100 chelant solution (0.7 g).
  • the aqueous phase is then adjusted to pH 5.4 with the addition of ammonium hydroxide solution in water (33.1 g, 29.4-wt. % as NH 3 ).
  • the temperature of the aqueous phase after neutralization is 39° C.
  • the aqueous phase is then charged to the oil phase while simultaneously mixing with a homogenizer to obtain a stable water-in-oil emulsion.
  • This emulsion is then mixed with a 4-blade glass stirrer and sparged with nitrogen for 60 minutes. During the nitrogen sparge the temperature of the emulsion is adjusted to 50 ⁇ 1 ° C. The sparge is discontinued and a nitrogen blanket implemented.
  • the polymerization is initiated by feeding a 3-wt. % azobisisobutyronitrile/AIBN solution in toluene (0.213 g) over a period of 2 hours. During the course of the feed the batch temperature is allowed to exotherm to 62° C. ( ⁇ 50 minutes), after which the batch is maintained at 62 ⁇ 1 ° C. After the feed the batch is held at 62 ⁇ 1 ° C. for 1 hour. Afterwards 3-wt. % Al BN solution in toluene (0.085 g) is then added in under one minute. Then the batch is held at 62 ⁇ 1 ° C. for 2 hours. Then batch is then cooled to room temperature and the product collected.
  • a reaction flask is equipped with an overhead mechanical stirrer, thermometer, nitrogen sparge tube, and condenser is charged an oil phase of paraffin oil (135.0 g, Exxsol D80 oil, Exxon — Houston, Tex.) and surfactants (4.5 g Atlas G-946 and 9.0 g Hypermer® B246SF).
  • the temperature of the oil phase is then adjusted to 37° C.
  • An aqueous phase is prepared separately which comprised 50-wt. % acrylamide solution in water (180 g), deionized water (70.0 g), and 0.9 g of monoallyl fluorescein ether (monomer of Example 2) dissolved in 10 grams of water and Versene 100 chelant solution (0.7 g).
  • the aqueous phase is then charged to the oil phase while simultaneously mixing with a homogenizer to obtain a stable water-in-oil emulsion.
  • This emulsion is mixed with a 4-blade glass stirrer and is sparged with nitrogen for 60 minutes. During the nitrogen sparge the temperature of the emulsion is adjusted to 50 ⁇ 1 ° C. The sparge is discontinued and a nitrogen blanket implemented.
  • the polymerization is initiated by feeding a 3-wt. % azobisisobutyronitrile (AIBN) solution in toluene (0.213 g) over a period of 2 hours.
  • AIBN 3-wt. % azobisisobutyronitrile
  • the batch temperature is allowed to exotherm to 62° C. ( ⁇ 50 minutes), after which the batch is maintained at 62 ⁇ 1 ° C.
  • the batch is held at 62 ⁇ 1 ° C. for 1 hour.
  • the batch is held at 62 ⁇ 1 ° C. for 2 hours.
  • batch is then cooled to room temperature and the product collected.
  • a reaction flask is equipped with an overhead mechanical stirrer, thermometer, nitrogen sparge tube, and condenser is charged an oil phase of paraffin oil (139.72 g Exxsol® D80, Exxon, Houston, Tex.) and surfactants (4.66 g Atlas® G-946 and 9.32 g Hypermer® B246SF, Croda.). The temperature of the oil phase is then adjusted to 37° C.
  • paraffin oil 139.72 g Exxsol® D80, Exxon, Houston, Tex.
  • surfactants 4.66 g Atlas® G-946 and 9.32 g Hypermer® B246SF, Croda.
  • An aqueous phase is prepared separately which comprised 53-wt. % acrylamide solution in water (115.76 g), [2-(acryloyloxy)ethyl]trimethyl ammonium chloride (AETAC) (56.0g) (80% by weight solution), deionized water (88.69 g), and 0.75 g of 5-Acrylamidofluorescein (monomer of Example 3) dissolved in 6 grams of water and Versene 100 (Dow Chemical, Midland, Mich.) chelant solution (0.6 g).
  • AETAC [2-(acryloyloxy)ethyl]trimethyl ammonium chloride
  • the aqueous phase is then charged to the oil phase while simultaneously mixing with a homogenizer to obtain a stable water-in-oil emulsion.
  • This emulsion is then mixed with a 4-blade glass stirrer while being sparged with nitrogen for 60 minutes. During the nitrogen sparge the temperature of the emulsion is adjusted to 50+1 ° C. The sparge is discontinued and a nitrogen blanket implemented.
  • the polymerization is initiated by feeding a 3-wt. % Al BN (0.12 g) solution in toluene (3.75 g) over a period of 2-hours. During the course of the feed the batch temperature is allowed to exotherm to 62° C. ( ⁇ 50 minutes), after which the batch is maintained at 62 ⁇ 1 ° C. for 1-hour. Afterwards 3-wt. % AIBN (0.05 g) solution in toluene (1 .50 g) is then charged in one shot. Then the batch is held at 62 ⁇ 1 ° C. for 2- hour. Then batch is cooled to room temperature and the product collected.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Water Supply & Treatment (AREA)
  • Environmental & Geological Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • General Chemical & Material Sciences (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

L'invention concerne des polymères de traitement de l'eau fluorescents solubles dans l'eau appropriés pour être utilisés pour inhiber le tartre dans des systèmes d'eau industrielle, les polymères de traitement de l'eau comprenant des monomères fluorescents dérivés de coumarine, de fluorescéine, de rhodamine et de bleu du Nil. L'invention concerne des procédés de fabrication des monomères, des procédés de fabrication des polymères, des procédés d'inhibition du tartre dans un système d'eau industrielle, et des procédés d'utilisation des polymères dans la coagulation et la floculation, et dans des applications de nettoyage.
PCT/US2021/060098 2020-11-20 2021-11-19 Polymères fluorescents et solutions de ces derniers pour lutter contre le tartre dans des systèmes aqueux WO2022109274A1 (fr)

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WO2024074814A1 (fr) 2022-10-04 2024-04-11 Sublino Limited Composition comprenant un colorant fonctionnalisé et un comonomère de diallylamine et utilisation

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WO2006025983A2 (fr) * 2004-07-26 2006-03-09 The Regents Of The University Of California Conjugues a substrat marque pour identifier des inhibiteurs d'enzyme
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US20060280798A1 (en) * 2003-11-03 2006-12-14 Istituto Superiore Di Sanita Nanoparticles for delivery of a pharmacologically active agent
WO2006025983A2 (fr) * 2004-07-26 2006-03-09 The Regents Of The University Of California Conjugues a substrat marque pour identifier des inhibiteurs d'enzyme
US20090281239A1 (en) * 2007-01-17 2009-11-12 Asahi Glass Company Limited Oil repellent copolymer, method for its production and oil repellent treatment solution
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US20180037690A1 (en) * 2016-08-05 2018-02-08 Johnson & Johnson Vision Care, Inc. Polymer compositions containing grafted polymeric networks and processes for their preparation and use
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