WO2022103246A1 - Laser cutting system - Google Patents

Laser cutting system Download PDF

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Publication number
WO2022103246A1
WO2022103246A1 PCT/KR2021/095103 KR2021095103W WO2022103246A1 WO 2022103246 A1 WO2022103246 A1 WO 2022103246A1 KR 2021095103 W KR2021095103 W KR 2021095103W WO 2022103246 A1 WO2022103246 A1 WO 2022103246A1
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WO
WIPO (PCT)
Prior art keywords
product
cutting line
laser
cutting
semi
Prior art date
Application number
PCT/KR2021/095103
Other languages
French (fr)
Korean (ko)
Inventor
배성호
Original Assignee
(주)엔피에스
배성호
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by (주)엔피에스, 배성호 filed Critical (주)엔피에스
Publication of WO2022103246A1 publication Critical patent/WO2022103246A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/0006Working by laser beam, e.g. welding, cutting or boring taking account of the properties of the material involved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/083Devices involving movement of the workpiece in at least one axial direction
    • B23K26/0838Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt
    • B23K26/0846Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt for moving elongated workpieces longitudinally, e.g. wire or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876Devices involving movement of the laser head in at least one axial direction in at least two axial directions

Definitions

  • the present invention relates to a laser cutting system.
  • FIG. 1 is a view showing a schematic configuration of a conventional laser cutting system.
  • the head driver irradiates the laser beam emitted from the laser head 140 to the product far end F along the closed path C corresponding to the outline of the product P. Move the head driver as much as possible. Then, the original product F is laser cut by at least one cutting line C1, C2, C3, C4 formed along the closed path C, whereby the product P is divided and formed from the original product F do.
  • the present invention is to solve the problems of the prior art described above, and the purpose of the present invention is to provide a laser cutting system with an improved structure so that the original product is not erroneously cut or uncut when the product is formed by laser cutting the original product. there is.
  • an object of the present invention is to provide a laser cutting system having an improved structure so as to reduce the amount of scrap generated when forming a product from the original product.
  • an object of the present invention is to provide a laser cutting system having an improved structure so as to improve the squareness and dimensional accuracy of the product.
  • a laser cutting system for solving the above-described problems, by laser cutting a region of the product fabric spaced apart by a predetermined semi-finished product length from the tip of the product fabric in the width direction of the product fabric, A first fabric cutter for forming a first cutting line for dividing a semi-finished product from the product fabric, and a predetermined product length compared to the first cutting line.
  • a cutting unit for a fabric having a second cutting line for forming a second cutting line spaced apart from each of both ends of the fabric by a predetermined margin from each of both ends of the fabric by laser cutting in the width direction; and a third cutting line intersecting the first cutting line and the second cutting line by laser cutting the semi-finished product in the longitudinal direction of the product fabric, and spaced apart from each other by a predetermined clearance from the front end and one end of the semi-finished product.
  • a first cutting machine for semi-finished products forming and a second semi-finished product cutter for forming a fourth cutting line spaced apart from the third cutting line by a predetermined clearance interval and spaced apart from the third cutting line in the width direction by a predetermined product width, the third cutting line and the second cutting line and a second cutting unit that divides and forms a product from the semi-finished product through a 4 cutting line.
  • the length of the semi-finished product is determined to be longer than the length of the product by a predetermined clearance interval.
  • the first cutting line is formed to be spaced apart by the length of the semi-finished product in a direction opposite to the longitudinal direction from the front end of the original product.
  • the second cutting line is formed to be spaced apart from the front end of the product by a predetermined clearance in the opposite direction to the longitudinal direction.
  • the first far-end cutter and the The second far-end cutter adjusts the extending directions of the third cutting line and the fourth cutting line, respectively, based on the extending direction of the at least one cutting line detected from the photographed image.
  • the first far-end cutter is configured to vertically extend the third cutting line to the first cutting line and the second cutting line based on an extension direction of the at least one cutting line detected from the photographed image. formed so as to intersect, and the second far-end cutter is configured to divide the fourth cutting line with the first cutting line and the second cutting line based on the extension direction of the at least one cutting line detected from the photographed image. formed to intersect vertically.
  • the first far-end cutting machine includes a first laser oscillator that generates and oscillates a laser beam, a first laser head that condenses the laser beam and irradiates the semi-finished product to a predetermined position, and or has a first head driver for transporting the first laser head so as to adjust the irradiation path of the laser beam emitted from the first laser head through adjustment of the transport path of the first laser head.
  • a first laser oscillator that generates and oscillates a laser beam
  • a first laser head that condenses the laser beam and irradiates the semi-finished product to a predetermined position
  • a first head driver for transporting the first laser head so as to adjust the irradiation path of the laser beam emitted from the first laser head through adjustment of the transport path of the first laser head.
  • the second far-end cutting machine includes a first laser oscillator that generates and oscillates a laser beam, a second laser head that condenses the laser beam and irradiates the semi-finished product to a predetermined position, and the second laser head is positioned at a predetermined position. or has a second head driver for transporting the second laser head so as to adjust the irradiation path of the laser beam emitted from the second laser head by adjusting the transport path of the second laser head.
  • the present invention relates to a laser cutting system, and has the following effects.
  • a product in the present invention, can be formed by cutting a product fabric through cutting lines that are formed to cross each other vertically. Because the cutting lines constituting the corners of the product are incompletely connected, the product fabric is miscut or miscut. It can prevent cutting, and can improve the squareness and dimensional accuracy of the product.
  • FIG. 1 is a view showing a schematic configuration of a conventional laser cutting system.
  • Figure 2 is a front view showing a schematic configuration of a laser cutting system according to a preferred embodiment of the present invention.
  • Fig. 3 is a plan view of the laser cutting system shown in Fig. 2;
  • FIG. 4 is a plan view showing a coupling relationship between the variable roller and the coupling plate of the third conveyor shown in FIG. 3 .
  • FIG. 5 is a state diagram of a laser cutting system for explaining a method of adjusting the arrangement position of the suction pad and the suction using a third conveyor.
  • FIG. 6 is a view for explaining a method of dividing a semi-finished product from the original product.
  • Fig. 8 is a partially enlarged view of Fig. 7;
  • Fig. 9 is a view for explaining a method of dividing a product from a semi-finished product
  • Fig. 10 is a partially enlarged view of Fig. 9;
  • 11 is a plan view of the product and scrap.
  • FIG. 2 is a front view showing a schematic configuration of a laser cutting system according to a preferred embodiment of the present invention
  • FIG. 3 is a plan view of the laser cutting system shown in FIG.
  • the laser cutting system 1 according to a preferred embodiment of the present invention, the supply unit 10, the first transfer unit 20, and the cutting unit 30 for the fabric, It may include a second transfer unit 40, a cutting unit 50 for semi-finished products, and the like.
  • the supply unit 10 is a device for supplying the original product (F) for manufacturing the product (P).
  • the supply unit 10 As shown in Figure 2, the supply unit 10, a supply roll (not shown) for unwinding the product fabric (F) previously wound in a roll state and supplying it in the longitudinal direction of the raw product fabric (F), and a supply roll It may be provided with a nip roll 12, etc. for intermittently supplying the product fabric (F) supplied by the predetermined standard supply length by each in the longitudinal direction.
  • the reference supply length is preferably set to be longer than the length L1 of the product P to be divided from the original product F by a predetermined ratio, but is not limited thereto.
  • the first transfer unit 20 is a device for transferring the original product (F) supplied from the supply unit 10 to the installation position of the cutting unit 30 for the fabric.
  • the first transfer unit 20 includes a first conveyor 22 and a first conveyor 22 for transferring the product fabric F supplied from the nip roll 12 in the longitudinal direction.
  • a second conveyor 24 for transferring the raw product F that has passed through in the longitudinal direction, and a third conveyor 26 for transferring the raw product F that has passed through the second conveyor 24 in the longitudinal direction etc. can be provided.
  • first conveyor 22 may be provided with a suction pad 22a for vacuum adsorbing a portion of the product fabric F seated on the first conveyor 22 and adhering to the first conveyor 22 .
  • second conveyor 24 is provided with a suction pad 24a for vacuum adsorbing a portion of the product fabric F seated on the second conveyor 24 and adhering to the second conveyor 24 .
  • one region of the original product (F) located in the space between the first conveyor 22 and the second conveyor 24 is a cutting unit for a fabric to be described later (
  • a suction 70 and the like for sucking and removing fume generated when laser cutting by the first fabric cutter 32 may be installed.
  • a pair of suction pads 60 may be installed at a predetermined interval in the longitudinal direction, and the suction port 72 may include suction pads 60 . It may be installed so as to be located between them.
  • FIG. 4 is a plan view showing the coupling relationship between the variable roller and the coupling plate of the third conveyor shown in FIG. 3
  • FIG. 5 is a laser cutting for explaining a method of adjusting the arrangement position of the suction pad and the suction using the third conveyor This is a state diagram of the system in use.
  • the third conveyor 26 while changing the shape according to the size of the product P to be manufactured by laser cutting the original product F, the suction pad 80 mounted on the third conveyor 26 And it is provided to adjust the arrangement position of the suction (90).
  • the third conveyor 26 includes fixed rollers 26a that are fixedly installed at a predetermined position, and variable rollers 26b that are rotatably coupled to the coupling plate 26d, A conveyor belt 26c wound around the outer peripheral surfaces of the fixed rollers 26a and the variable rollers 26b to form an endless track, and the variable rollers 26b coupled to the coupling plate 26d and the coupling plate 26d. It may have a roller transporter 26e that reciprocates in the longitudinal direction or in a direction opposite to the longitudinal direction.
  • variable rollers 26b may be installed, one each at both ends of the variable rollers 26b so as not to interfere with the conveyor belt 26c.
  • the variable rollers 26b are arranged at a predetermined interval so that a predetermined installation space is formed between the variable rollers 26b.
  • the number of installation of the variable rollers 26b is not particularly limited, and the number of installation of the variable rollers 26b may vary according to the size of the required installation space.
  • both ends are coupled to the coupling plate 26d, respectively, and the other area of the original product F positioned to face the installation space is a cutting unit for a fabric to be described later.
  • a suction pad 80 for adsorbing and fixing other areas of the product fabric F through a plurality of suction holes 82 when the laser is cut by the second fabric cutter 34 provided in the 30 and , both ends are coupled to the coupling plate 26d, respectively, and the suction 90 for sucking and removing foreign substances generated when the other area of the product fabric F is laser cut by the second fabric cutter 34. etc. may be installed.
  • a pair of suction pads 80 are installed at predetermined intervals in the longitudinal direction, and the suction 90 is installed such that the suction port 92 is positioned between the pair of suction pads 80 .
  • the present invention is not limited thereto.
  • the roller transporter 26e is preferably installed at the lower part of the third conveyor 26 so as to be coupled to the lower end of the coupling plate 26d, but is not limited thereto.
  • the roller transporter 26e includes a coupling plate 26d and variable rollers 26b coupled to the coupling plate 26d, suction pads 80 and By reciprocating the suction 90 or the like in the longitudinal direction or in the opposite direction to the longitudinal direction, the coupling plate 26d and the variable rollers 26b coupled with the coupling plate 26d, the suction pads 80 and the suction (90) The arrangement position of the back can be adjusted.
  • the arrangement positions of the suction pads 80 and the suction 90 can be adjusted according to the arrangement positions of the second laser heads 34a.
  • the laser cutting system 1, the second laser head 34a according to the size of the product P to be manufactured by laser cutting the original product F (eg, the length L1 of the product P) ), by adjusting the positions of the suction pads 80 and the suction 90, the size of the product P can be adjusted.
  • FIG. 6 is a view for explaining a method of dividing a semi-finished product from a product fabric
  • FIG. 7 is a plan view of the semi-finished product
  • FIG. 8 is a partially enlarged view of FIG. 7 .
  • FIG. 9 is a view for explaining a method of dividing a product from a semi-finished product
  • FIG. 10 is a partial enlarged view of FIG. 9
  • FIG. 11 is a plan view of the product and scrap.
  • the cutting unit 30 for the fabric is a device for forming the semi-finished product (F1) by laser cutting the original product (F) supplied from the supply unit (10).
  • the cutting unit 30 for the fabric forms a first cutting line C1 and a second cutting line C2 at a predetermined interval on the product fabric F, and the first cutting It is provided so that the semi-finished product F1 can be dividedly formed from the original product F through the line C1 and the second cutting line C2.
  • the cutting unit 30 for fabric cuts a region of the fabric fabric F located in the space between the first conveyor 22 and the second conveyor 24 in the longitudinal direction and A first fabric cutter 32 for forming a first cutting line C1 in one area of the product fabric F by laser cutting in the width direction of the vertical product fabric F, and a third conveyor ( 26), a second fabric for forming a second cutting line (C2) in the other region of the original fabric (F) by laser cutting the other region of the original product (F) positioned to face the installation space in the width direction For cutting machine 34, etc. may be provided.
  • the first far-end cutter 32 includes a first laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the first laser oscillator. It may have a first laser head 32a for condensing and emitting the light, a first head driver 32b for transferring the first laser head 32a, and the like.
  • the first head driver 32b arranges the first laser head 32a at a predetermined position, or adjusts the transport path of the first laser head 32a to emit light emitted from the first laser head 32a. It is preferable that the irradiation path of the laser beam LB be adjusted.
  • the first head driver 32b includes a first transfer member 32c for reciprocating the first laser head 32a in the width direction or in a direction opposite to the width direction, and the first transfer member 32c. and transfer the first laser head 32a coupled to the first transfer member 32c in the longitudinal direction or in the opposite direction to the longitudinal direction, or change the angle between the first transfer member 32c and the width direction.
  • a second transfer member 32d for rotationally driving the first transfer member 32c may be included.
  • the laser beam LB emitted from the first laser head 32a is the first conveyor 22 and the second conveyor 24 .
  • the first cutting line ( C1) may be formed to extend in the longitudinal direction in one region of the original fabric (F).
  • the first cutting machine 32 for the fabric the first cutting line (C1) from the front end of the product fabric (F) in the direction opposite to the longitudinal direction of the predetermined semi-finished product length ( L2) so as to be spaced apart, the laser beam LB is irradiated to one area of the original product (F).
  • the semi-finished product length L2 is not particularly limited, and it is preferable that the length L1 of the product P be longer than the length L1 of the product P by a predetermined clearance gap G1.
  • the second far-end cutter 34 includes a second laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the second laser oscillator. It may have a second laser head 34a that condenses and emits the light, and a second head driver 34b that transports the second laser head 34a.
  • the second head driver 34b arranges the second laser head 34a at a predetermined position, or adjusts the transport path of the second laser head 34a. It is preferable that the irradiation path of the laser beam LB be adjusted.
  • the second head driver 34b includes a first transfer member 34c that reciprocates the second laser head 34a in the width direction or in a direction opposite to the width direction, and the first transfer member 34c. and the second laser head 34a coupled to the first transfer member 34c is transferred in the longitudinal direction or in the opposite direction to the longitudinal direction, or the angle between the first transfer member 34c and the width direction is changed.
  • a second transfer member 34d for rotationally driving the first transfer member 34c may be included.
  • the laser beam LB emitted from the second laser head 34a cuts the width of the other area of the far end F of the product.
  • the laser beam LB is irradiated in the width direction to the other area of the original product F so as to partially cross in the direction, and the second cutting line C2 is applied to the other area of the original product F. It can be formed to extend in the width direction. More specifically, as shown in Fig.
  • the second cutting line (C2) of the second cutting line (C2) in the direction opposite to the longitudinal direction from the front end of the product fabric (F) is a predetermined clearance gap ( At the same time as being spaced apart by G1), the laser beam LB is spaced apart from each of both ends of the original product F by a predetermined clearance gap G2 in the width direction or the opposite direction to the width direction. ) is investigated in other areas.
  • the second fabric cutter 34 forms the second cutting line C2 to be spaced apart from the first cutting line C1 by a distance corresponding to the length L1 of the product P in the longitudinal direction. .
  • the first cutting line C1 may constitute a cut surface of the rear end of the semi-finished product F1, and the second cutting line C2 is for forming a product P to be described later. It can function as a dividing line.
  • the semi-finished product F1 dividedly formed from the original product F is seated on the second conveyor 24 and the third conveyor 26 . Accordingly, as shown in FIG. 2 , the second conveyor 24 and the third conveyor 26 transport the semi-finished product F1 in the longitudinal direction, and the conveyor 42 of the second transport unit 40 to be described later. can be forwarded to In addition, the supply unit 10 may re-supply the raw product F by the reference supply length when the semi-finished product F1 is transferred to the second transfer unit 40 .
  • the second transfer unit 40 transfers the semi-finished product F1 formed by the cutting unit 30 for fabric to the installation position of the semi-finished product cutting unit 50 or formed by the semi-finished product cutting unit 50 It is a device for transferring the product (P) to the installation position of the transfer cart (110).
  • the second transfer unit 40 As shown in Figure 2, the second transfer unit 40, the conveyor 42 for transferring the semi-finished product F1 in the longitudinal direction, and gripping and transporting the semi-finished product F1 seated on the conveyor 42, ,
  • the first transfer machine 44 seated on the cutting plate 100, and the product P and the scrap S divided from the semi-finished product F1 on the cutting plate 100 are gripped and transported, and the transfer bogie 110 It may be provided with a second transfer device 46, etc. to be delivered to.
  • the conveyor 42 is installed to be spaced apart from the third conveyor 26 by a predetermined distance in the longitudinal direction to receive the semi-finished product F1 that has passed through the third conveyor 26 .
  • the first transfer device 44 reciprocates in the longitudinal direction or in the opposite direction to the longitudinal direction along the section between the conveyor 42 and the cutting plate 100, and the thickness direction of the original product F or the It is provided to reciprocate in a direction opposite to the thickness direction.
  • the first transfer device 44 may have at least one suction pad 44a capable of vacuum-sucking and holding the semi-finished product F1 .
  • the first transfer machine 44 may grip and transport the semi-finished product F1 seated at a predetermined gripping position of the conveyor 42 to be seated on the upper surface of the cutting plate 100 .
  • the second transfer machine 46 reciprocates in the longitudinal direction or in the opposite direction to the longitudinal direction along the section between the conveyor 42 and the transfer cart 110, and the thickness direction of the original product F or the It is provided to reciprocate in a direction opposite to the thickness direction.
  • the second transfer device 46 may have at least one suction pad 46a capable of vacuum-sucking and holding the product P.
  • the second transfer machine 46 may grip and transport the product P and the scrap S divided from the semi-finished product F1 on the cutting plate 100 to be seated on the upper surface of the transfer cart 110 .
  • the scrap (S) seated on the transfer bogie 110 together with the product (P) is separated from the product (P) by an air gun installed on the transfer bogie 110 or a transfer machine installed outside of the transfer bogie 110 . may be recovered separately.
  • the scrap (S) has been described as being held together with the product (P) by the second transfer machine (46) and seated on the transfer cart (110), the present invention is not limited thereto, and the scrap (S) is the cutting plate (100). ), it may be recovered separately from the product (P) by a transfer member or other transfer members.
  • the cutting unit for semi-finished product 50 is a device for forming the product (P) by laser cutting the semi-finished product (F1) delivered from the cutting unit (30) for fabric.
  • the semi-finished product cutting unit 50 laser cuts the semi-finished product F1 seated on the cutting plate 100 in the longitudinal direction, and provides a third cutting line C3 to the semi-finished product F1.
  • the first semi-finished product cutter 52 for forming a, and the semi-finished product F1 seated on the cutting plate 100 are laser cut in the longitudinal direction, and a fourth cutting line C4 is cut on the semi-finished product F1 by a third cutting.
  • a second semi-finished product cutter 54 and the like formed to be spaced apart from the line C3 by a distance corresponding to the width of the product P may be provided.
  • the first semi-finished product cutter 52 includes a first laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the first laser oscillator. It may have a first laser head 52a that condenses and emits light, and a first head driver 52b that transports the first laser head 52a.
  • the first head driver 52b arranges the first laser head 52a at a predetermined position, or adjusts the transport path of the first laser head 52a. It is preferable that the irradiation path of the laser beam LB be adjusted.
  • the first head driver 52b includes a first transfer member 52c for reciprocating the first laser head 52a in the longitudinal direction or in the opposite direction to the longitudinal direction, and , the first transfer member 52c and the first laser head 52a coupled to the first transfer member 52c are reciprocally transferred in the width direction or in the opposite direction to the width direction, or the first transfer member 52c and A second transfer member 52d and the like may be provided to rotate and drive the first transfer member 52c so that the angle between the longitudinal directions is changed.
  • the first semi-finished product cutter 52 irradiates the laser beam LB emitted from the first laser head 52a in the longitudinal direction to the semi-finished product F1 in the longitudinal direction.
  • the line C3 may be formed to extend in the longitudinal direction on the semi-finished product F1 so as to intersect the first cutting line C1 and the second cutting line C2 .
  • the first semi-finished product cutter 52 separates the third cutting line C3 from one end of the semi-finished product F1 by a predetermined clearance gap G3 in the width direction. At the same time, it is preferable to form it so as to be spaced apart from the front end of the semi-finished product F1 by a predetermined clearance gap G4 in the opposite direction to the longitudinal direction.
  • the second semi-finished product cutter 54 includes a second laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the second laser oscillator. It may have a second laser head 54a that condenses and emits the light, and a second head driver 54b that transports the second laser head 54a.
  • the first head driver 52b arranges the first laser head 52a at a predetermined position, or adjusts the transport path of the first laser head 52a. It is preferable that the irradiation path of the laser beam LB be adjusted.
  • the second head driver 54b includes a first transfer member 54c for reciprocating the second laser head 54a in the longitudinal direction or in a direction opposite to the longitudinal direction, and , the first transfer member 54c and the second laser head 54a coupled to the first transfer member 54c are reciprocally transferred in the width direction or the opposite direction to the width direction, or the first transfer member 54c and It may include a second transfer member 54d that rotates and drives the first transfer member 54c so that the angle between the longitudinal directions is changed.
  • the second semi-finished product cutter 54 irradiates the laser beam LB emitted from the second laser head 54a to the semi-finished product F1 in the longitudinal direction, and the fourth The cutting line C4 intersects the first cutting line C1 and the second cutting line C2 by a distance corresponding to the width W1 of the product P in the width direction from the third cutting line C3. It may be formed to extend in the longitudinal direction to the semi-finished product F1 so as to be spaced apart.
  • the second semi-finished product cutter 54 cuts the fourth cutting line C4 from the other end of the semi-finished product F1 opposite to the one end in a direction opposite to the width direction in advance. It is preferable to be spaced apart by a predetermined clearance gap G3 and at the same time be spaced apart from the tip of the semi-finished product F1 by a predetermined clearance gap G4 in the opposite direction to the longitudinal direction.
  • first semi-finished product cutter 52 and the second semi-finished product cutter 54 respectively, connect the third cutting line C3 and the fourth cutting line C4 to the first cutting line C1 and the second cutting line. It is preferable to form so as to intersect vertically with (C2).
  • the meandering of the product fabric (F) occurring in the supply process of the product fabric (F) due to the meandering of the semi-finished product (F1) occurring in the transport process of the semi-finished product (F1), and other causes, the first cutting line (C1) and the second cutting line C2 is formed in the semi-finished product F1 in a state that is not parallel to the width direction, or the first cutting line C1 and the second cutting line C2 are not parallel to the width direction
  • the semi-finished product F1 is seated on the cutting plate 100 in an unsatisfactory state.
  • the third cutting line C3 and the fourth cutting line C4 are formed to extend in the longitudinal direction, the third cutting line C3 and the fourth cutting line C4 are the first cutting line C1 ) and the second cutting line C2 and there is a risk of not being perpendicular.
  • the laser cutting system 1 is one of the first cutting line C1 and the second cutting line C2 of the semi-finished product F1 seated on the cutting plate 100 .
  • the camera may further include at least one camera 120 that captures at least one cutting line to generate a captured image of the at least one cutting line.
  • the controller (not shown) of the laser cutting system 1 detects the extension direction of the at least one cutting line based on the captured image transmitted from the camera 120 and then the detected at least one By adjusting the extending directions of the third and fourth cutting lines C3 and C4 based on the extending directions of the cutting lines, the third and fourth cutting lines C3 and C4 are connected to the first cutting lines.
  • (C1) and the second cutting line (C2) may be formed to cross vertically.
  • a first head driver 52b and a second head driver 54b so that the first laser head 52a and the second laser head 54a irradiate the laser beam LB to the semi-finished product F1 along the longitudinal direction. can control the operation of
  • the semi-finished product F1 is seated on the cutting plate 100 so that the first cutting line C1 and/or the second cutting line C2 is displaced by a predetermined angle of deviation from the width direction.
  • the first laser head 52a and the second laser head 54a irradiate the laser beam LB to the semi-finished product F1 from the longitudinal direction along the compensation direction shifted by the angle of deviation from the longitudinal direction
  • the first head Driving of the driver 52b and the second head driver 54b may be controlled.
  • the scrap (S) may have a 'C' shape surrounding both ends and the front end of the product (P).
  • the conventional laser cutting system divides the product from the original product by irradiating a laser beam along the closed path corresponding to the outline of the product. ' It will have a shape.
  • the laser cutting system 1 can form a scrap S having a 'C' shape surrounding only the front end and both ends of the product P, and compared to the conventional laser cutting system, the scrap (S) ) can be reduced.
  • the product (P) can be divided and formed from the original product (F) through the cutting lines (C1, C2, C3, C4) that cross each other vertically, the product ( Because the cutting lines C1, C2, C3, C4 constituting the edge of P) are unconnected, it is possible to prevent the product fabric F from being erroneously cut or uncut, and the perpendicularity and Dimensional precision can be improved.

Abstract

The present invention relates to a laser cutting system comprising: a fabric cutting unit including a first fabric cutter which laser-cuts one region of product fabric, which is spaced a predetermined length of a semi-finished product from a front end of fabric of the product, in a width direction of the product fabric so as to form a first cutting line for separating and forming a semi-finished product from the product fabric, and a second fabric cutter which laser-cuts another region of the product fabric located, compared to the first cutting line, on a front-end side of the product fabric by a predetermined length of the product in the width direction so as to form a second cutting line spaced a predetermined spare distance from each of opposite side ends of the product fabric; and a second cutting unit including a first semi-finished product cutter which laser-cuts the semi-finished product in a longitudinal direction of the product fabric so as to form a third cutting line which crosses the first cutting line and the second cutting line and is spaced a predetermined spare distance apart from each of one side end and a front end of the semi-finished product, and a second semi-finished product cutter which laser-cuts the semi-finished product in the longitudinal direction so as to form a fourth cutting line which crosses the first cutting line and the second cutting line and is spaced a predetermined width of the product apart from the third cutting line in the width direction while being spaced a predetermined spare distance apart from each of the other side end opposite to the one side end and a front end of the semi-finished product, the product being separated and formed from the semi-finished product through the third cutting line and the fourth cutting line.

Description

레이저 절단 시스템laser cutting system
본 발명은 레이저 절단 시스템에 관한 것이다.The present invention relates to a laser cutting system.
도 1은 종래 레이저 절단 시스템의 개략적인 구성을 나타내는 도면이다.1 is a view showing a schematic configuration of a conventional laser cutting system.
도 1을 참조하면, 종래의 레이저 절단 시스템(2)은, 제품 원단(F)을 미리 정해진 길이만큼 씩 단속으로 공급하는 닙롤(130)과, 레이저 발진기(미도시)로부터 발진된 레이저빔을 집광하여 방출하는 레이저 헤드(140)와, 레이저 헤드(140)로부터 방출된 레이저빔이 제품 원단(F)에 조사되도록 레이저 헤드(140)를 이송하는 헤드 드라이버(미도시) 등을 포함한다.Referring to Figure 1, the conventional laser cutting system (2), the nip roll 130 for intermittently supplying the product fabric (F) by a predetermined length, and the laser beam oscillated from the laser oscillator (not shown) is condensed and a head driver (not shown) for transporting the laser head 140 so that the laser head 140 that emits the light is irradiated to the far end F of the product so that the laser beam emitted from the laser head 140 is irradiated.
이러한 종래 레이저 절단 시스템(2)의 경우에, 헤드 드라이버는 레이저 헤드(140)로부터 방출된 레이저빔이 제품(P)의 아웃 라인과 대응하는 폐경로(C)를 따라 제품 원단(F)에 조사되도록 헤드 드라이버를 이송한다. 그러면, 폐경로(C)를 따라 형성된 적어도 하나의 커팅 라인들(C1, C2, C3, C4)에 의해 제품 원단(F)이 레이저 절단됨으로써, 제품 원단(F)으로부터 제품(P)이 분할 형성된다.In the case of this conventional laser cutting system 2, the head driver irradiates the laser beam emitted from the laser head 140 to the product far end F along the closed path C corresponding to the outline of the product P. Move the head driver as much as possible. Then, the original product F is laser cut by at least one cutting line C1, C2, C3, C4 formed along the closed path C, whereby the product P is divided and formed from the original product F do.
한편, 도 1에 도시된 바와 같이, 다각형 형상을 갖는 제품(P)을 제조하는 경우에, 제품(P)의 모서리에 대응하는 제품 원단(F)의 특정 부분을 레이저 절단할 때에는, 제품 원단(F)의 커팅 라인들(C1, C2, C3, C4)이 제품(P)의 모서리각에 대응하는 각도를 이루도록, 레이저빔의 조사 경로(레이저 헤드의 이송 방향), 레이저빔의 출력 등 레이저 절단과 관련된 각종 팩터들이 조절되어야 한다. 그런데, 상기 각종 팩터들은 공정 상의 공차, 기타 원인으로 인해 일정하게 조절하기 어렵다. 이에, 종래의 레이저 절단 시스템(2)은, 제품(P)의 모서리를 형성하기 위한 커팅 라인들(C1, C2, C3, C4)이 불완전하게 연결됨으로 인해 제품 원단(F)이 오절단 또는 미절단되는 경우가 빈번하다는 문제점이 있었다.On the other hand, as shown in Figure 1, when manufacturing a product (P) having a polygonal shape, when laser cutting a specific part of the original product (F) corresponding to the edge of the product (P), the product original ( In order for the cutting lines (C1, C2, C3, C4) of F) to form an angle corresponding to the corner angle of the product (P), laser cutting and Various factors involved have to be adjusted. However, it is difficult to uniformly control the various factors due to process tolerances and other causes. Accordingly, in the conventional laser cutting system 2, the product fabric F is miscut or uncut because the cutting lines C1, C2, C3, C4 for forming the edge of the product P are incompletely connected. There was a problem that the case of cutting is frequent.
본 발명은, 상술한 종래 기술의 문제점을 해결하기 위한 것으로서, 제품 원단을 레이저 절단하여 제품을 형성할 때 제품 원단이 오절단 또는 미절단되지 않도록 구조를 개선한 레이저 절단 시스템을 제공하는데 그 목적이 있다.The present invention is to solve the problems of the prior art described above, and the purpose of the present invention is to provide a laser cutting system with an improved structure so that the original product is not erroneously cut or uncut when the product is formed by laser cutting the original product. there is.
나아가, 본 발명은, 제품 원단으로부터 제품을 형성할 때 발생하는 스크랩의 양을 줄일 수 있도록 구조를 개선한 레이저 절단 시스템을 제공하는데 그 목적이 있다.Furthermore, an object of the present invention is to provide a laser cutting system having an improved structure so as to reduce the amount of scrap generated when forming a product from the original product.
나아가, 본 발명은, 제품의 직각도 및 치수 정밀도를 향상시킬 수 있도록 구조를 개선한 레이저 절단 시스템을 제공하는데 그 목적이 있다.Furthermore, an object of the present invention is to provide a laser cutting system having an improved structure so as to improve the squareness and dimensional accuracy of the product.
상술할 과제를 해결하기 위한 본 발명의 바람직한 실시예에 따른 레이저 절단 시스템은, 제품 원단의 선단부로부터 미리 정해진 반제품 길이만큼 이격된 상기 제품 원단의 일영역을 상기 제품 원단의 폭 방향으로 레이저 절단하여, 상기 제품 원단으로부터 반제품을 분할 형성하기 위한 제1 커팅 라인을 형성하는 제1 원단용 재단기와, 상기 제1 커팅 라인에 비해 미리 정해진 제품 길이만큼 상기 제품 원단의 선단부 쪽에 위치한 제품 원단의 타영역을 상기 폭 방향으로 레이저 절단하여, 상기 제품 원단의 양측 단부들 각각으로부터 미리 정해진 여유 간격만큼 이격된 제2 커팅 라인을 형성하는 제2 원단용 재단기를 구비하는 원단용 재단 유닛; 및 상기 반제품을 상기 제품 원단의 길이 방향으로 레이저 절단하여, 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 교차되되, 상기 반제품의 선단부 및 일측 단부 각각으로부터 미리 정해진 여유 간격만큼 이격된 제3 커팅 라인을 형성하는 제1 반제품용 재단기와, 상기 반제품을 상기 길이 방향으로 레이저 절단하여, 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 교차되되, 상기 반제품의 선단부 및 상기 일측 단부와 반대되는 타측 단부 각각으로부터 미리 정해진 여유 간격만큼 이격됨과 동시에 상기 제3 커팅 라인으로부터 미리 정해진 제품 폭만큼 상기 폭 방향으로 이격된 제4 커팅 라인을 형성하는 제2 반제품용 재단기를 구비하고, 상기 제3 커팅 라인 및 상기 제4 커팅 라인을 통해 상기 반제품으로부터 제품을 분할 형성하는 제2 재단 유닛을 포함한다.A laser cutting system according to a preferred embodiment of the present invention for solving the above-described problems, by laser cutting a region of the product fabric spaced apart by a predetermined semi-finished product length from the tip of the product fabric in the width direction of the product fabric, A first fabric cutter for forming a first cutting line for dividing a semi-finished product from the product fabric, and a predetermined product length compared to the first cutting line. a cutting unit for a fabric having a second cutting line for forming a second cutting line spaced apart from each of both ends of the fabric by a predetermined margin from each of both ends of the fabric by laser cutting in the width direction; and a third cutting line intersecting the first cutting line and the second cutting line by laser cutting the semi-finished product in the longitudinal direction of the product fabric, and spaced apart from each other by a predetermined clearance from the front end and one end of the semi-finished product. A first cutting machine for semi-finished products forming and a second semi-finished product cutter for forming a fourth cutting line spaced apart from the third cutting line by a predetermined clearance interval and spaced apart from the third cutting line in the width direction by a predetermined product width, the third cutting line and the second cutting line and a second cutting unit that divides and forms a product from the semi-finished product through a 4 cutting line.
바람직하게, 상기 반제품 길이는, 상기 제품 길이에 비해 미리 정해진 여유 간격만큼 길게 정해진다.Preferably, the length of the semi-finished product is determined to be longer than the length of the product by a predetermined clearance interval.
바람직하게, 상기 제1 커팅 라인은, 상기 제품 원단의 선단부로부터 상기 길이 방향의 반대 방향으로 상기 반제품 길이만큼 이격되도록 형성된다.Preferably, the first cutting line is formed to be spaced apart by the length of the semi-finished product in a direction opposite to the longitudinal direction from the front end of the original product.
바람직하게, 상기 제2 커팅 라인은, 상기 제품 원단의 선단부로부터 상기 길이 방향의 반대 방향으로 미리 정해진 여유 간격만큼 이격되도록 형성된다.Preferably, the second cutting line is formed to be spaced apart from the front end of the product by a predetermined clearance in the opposite direction to the longitudinal direction.
바람직하게, 상기 제1 커팅 라인과 상기 제2 커팅 라인 중 적어도 하나의 커팅 라인을 촬영하여, 상기 적어도 하나의 커팅 라인의 촬영 이미지를 생성하는 카메라를 더 포함하고, 상기 제1 원단형 재단기 및 상기 제2 원단형 재단기는 각각, 상기 촬영 이미지로부터 검출된 상기 적어도 하나의 커팅 라인의 연장 방향을 기준으로, 상기 제3 커팅 라인 및 상기 제4 커팅 라인을 연장 방향을 조절한다.Preferably, by photographing at least one cutting line of the first cutting line and the second cutting line, further comprising a camera for generating a photographed image of the at least one cutting line, the first far-end cutter and the The second far-end cutter adjusts the extending directions of the third cutting line and the fourth cutting line, respectively, based on the extending direction of the at least one cutting line detected from the photographed image.
바람직하게, 상기 제1 원단형 재단기는, 상기 촬영 이미지로부터 검출된 상기 적어도 하나의 커팅 라인의 연장 방향을 기준으로, 상기 제3 커팅 라인을 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 수직으로 교차되도록 형성하고, 상기 제2 원단형 재단기는, 상기 촬영 이미지로부터 검출된 상기 적어도 하나의 커팅 라인의 연장 방향을 기준으로, 상기 제4 커팅 라인을 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 수직으로 교차되도록 형성한다.Preferably, the first far-end cutter is configured to vertically extend the third cutting line to the first cutting line and the second cutting line based on an extension direction of the at least one cutting line detected from the photographed image. formed so as to intersect, and the second far-end cutter is configured to divide the fourth cutting line with the first cutting line and the second cutting line based on the extension direction of the at least one cutting line detected from the photographed image. formed to intersect vertically.
바람직하게, 상기 제1 원단형 재단기는, 레이저빔을 생성하여 발진하는 제1 레이저 발진기와, 상기 레이저빔을 집광하여 상기 반제품에 조사하는 제1 레이저 헤드와, 상기 제1 레이저 헤드를 미리 정해진 위치에 배치하거나, 상기 제1 레이저 헤드의 이송 경로의 조절을 통해 제1 레이저 헤드로부터 방출된 레이저빔의 조사 경로를 조절할 수 있도록 상기 제1 레이저 헤드를 이송하는 제1 헤드 드라이버를 갖는다.Preferably, the first far-end cutting machine includes a first laser oscillator that generates and oscillates a laser beam, a first laser head that condenses the laser beam and irradiates the semi-finished product to a predetermined position, and or has a first head driver for transporting the first laser head so as to adjust the irradiation path of the laser beam emitted from the first laser head through adjustment of the transport path of the first laser head.
바람직하게, 상기 제2 원단형 재단기는, 레이저빔을 생성하여 발진하는 제1 레이저 발진기와, 상기 레이저빔을 집광하여 상기 반제품에 조사하는 제2 레이저 헤드와, 상기 제2 레이저 헤드를 미리 정해진 위치에 배치하거나, 상기 제2 레이저 헤드의 이송 경로의 조절을 통해 제2 레이저 헤드로부터 방출된 레이저빔의 조사 경로를 조절할 수 있도록 상기 제2 레이저 헤드를 이송하는 제2 헤드 드라이버를 갖는다.Preferably, the second far-end cutting machine includes a first laser oscillator that generates and oscillates a laser beam, a second laser head that condenses the laser beam and irradiates the semi-finished product to a predetermined position, and the second laser head is positioned at a predetermined position. or has a second head driver for transporting the second laser head so as to adjust the irradiation path of the laser beam emitted from the second laser head by adjusting the transport path of the second laser head.
본 발명은, 레이저 절단 시스템에 관한 것으로서, 다음과 같은 효과를 갖는다.The present invention relates to a laser cutting system, and has the following effects.
첫째, 본 발명은, 서로 수직으로 교차되도록 형성된 커팅 라인들을 통해 제품 원단을 절단하여 제품을 형성할 수 있는 바, 제품의 모서리를 구성하는 커팅 라인들이 불완전하게 연결됨으로 인해 제품 원단이 오절단 내지는 미절단 되는 것을 방지할 수 있고, 제품의 직각도 및 치수 정밀도를 향상시킬 수 있다.First, in the present invention, a product can be formed by cutting a product fabric through cutting lines that are formed to cross each other vertically. Because the cutting lines constituting the corners of the product are incompletely connected, the product fabric is miscut or miscut. It can prevent cutting, and can improve the squareness and dimensional accuracy of the product.
둘째, 본 발명은, 'ㄷ' 자 형상을 갖는 스크랩을 형성함으로써, 스크랩의 발생량을 줄일 수 있다.Second, in the present invention, by forming scrap having a 'C' shape, it is possible to reduce the amount of scrap generated.
도 1은 종래 레이저 절단 시스템의 개략적인 구성을 나타내는 도면.1 is a view showing a schematic configuration of a conventional laser cutting system.
도 2는 본 발명의 바람직한 실시예에 따른 레이저 절단 시스템의 개략적인 구성을 나타내는 정면도.Figure 2 is a front view showing a schematic configuration of a laser cutting system according to a preferred embodiment of the present invention.
도 3은 도 2에 도시된 레이저 절단 시스템의 평면도.Fig. 3 is a plan view of the laser cutting system shown in Fig. 2;
도 4는 도 3에 도시된 제3 컨베이어의 가변 롤러와 결합 플레이트의 결합 관계를 나타내는 평면도.4 is a plan view showing a coupling relationship between the variable roller and the coupling plate of the third conveyor shown in FIG. 3 .
도 5는 제3 컨베이어를 이용해 흡착 패드 및 석션의 배치 위치를 조절하는 방법을 설명하기 위한 레이저 절단 시스템의 사용 상태도.5 is a state diagram of a laser cutting system for explaining a method of adjusting the arrangement position of the suction pad and the suction using a third conveyor.
도 6은 제품 원단으로부터 반제품을 분할 형성하는 방법을 설명하기 위한 도면.6 is a view for explaining a method of dividing a semi-finished product from the original product.
도 7은 반제품의 평면도.7 is a plan view of a semi-finished product;
도 8은 도 7의 부분 확대도.Fig. 8 is a partially enlarged view of Fig. 7;
도 9는 반제품으로부터 제품을 분할 형성하는 방법을 설명하기 위한 도면.Fig. 9 is a view for explaining a method of dividing a product from a semi-finished product;
도 10은 도 9의 부분 확대도.Fig. 10 is a partially enlarged view of Fig. 9;
도 11은 제품과 스크랩의 평면도.11 is a plan view of the product and scrap.
이하, 본 발명의 일부 실시예들을 예시적인 도면을 통해 상세하게 설명한다. 각 도면의 구성요소들에 참조부호를 부가함에 있어서, 동일한 구성요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 가지도록 하고 있음에 유의해야 한다. 또한, 본 발명의 실시예를 설명함에 있어, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 실시예에 대한 이해를 방해한다고 판단되는 경우에는 그 상세한 설명은 생략한다.Hereinafter, some embodiments of the present invention will be described in detail with reference to exemplary drawings. In adding reference numerals to the components of each drawing, it should be noted that the same components are given the same reference numerals as much as possible even though they are indicated on different drawings. In addition, in describing the embodiment of the present invention, if it is determined that a detailed description of a related known configuration or function interferes with the understanding of the embodiment of the present invention, the detailed description thereof will be omitted.
본 발명의 실시예의 구성 요소를 설명하는 데 있어서, 제 1, 제 2, A, B, (a), (b) 등의 용어를 사용할 수 있다. 이러한 용어는 그 구성 요소를 다른 구성 요소와 구별하기 위한 것일 뿐, 그 용어에 의해 해당 구성 요소의 본질이나 차례 또는 순서 등이 한정되지 않는다. 또한, 다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가진다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 의미를 가진 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.In describing the components of the embodiment of the present invention, terms such as first, second, A, B, (a), (b), etc. may be used. These terms are only for distinguishing the elements from other elements, and the essence, order, or order of the elements are not limited by the terms. In addition, unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. Terms such as those defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning in the context of the related art, and should not be interpreted in an ideal or excessively formal meaning unless explicitly defined in the present application. does not
도 2는 본 발명의 바람직한 실시예에 따른 레이저 절단 시스템의 개략적인 구성을 나타내는 정면도이고, 도 3은 도 2에 도시된 레이저 절단 시스템의 평면도이다.2 is a front view showing a schematic configuration of a laser cutting system according to a preferred embodiment of the present invention, and FIG. 3 is a plan view of the laser cutting system shown in FIG.
도 2 및 도 3을 참조하면, 본 발명의 바람직한 실시예에 따른 레이저 절단 시스템(1)은, 공급 유닛(10)과, 제1 이송 유닛(20)과, 원단용 재단 유닛(30)과, 제2 이송 유닛(40)과, 반제품용 재단 유닛(50) 등을 포함할 수 있다.2 and 3, the laser cutting system 1 according to a preferred embodiment of the present invention, the supply unit 10, the first transfer unit 20, and the cutting unit 30 for the fabric, It may include a second transfer unit 40, a cutting unit 50 for semi-finished products, and the like.
먼저, 공급 유닛(10)은, 제품(P)을 제조하기 위한 제품 원단(F)을 공급하는 장치이다.First, the supply unit 10 is a device for supplying the original product (F) for manufacturing the product (P).
도 2에 도시된 바와 같이, 공급 유닛(10)은, 롤 상태로 미리 권취된 제품 원단(F)을 권출하여 제품 원단(F)의 길이 방향으로 공급하는 공급 롤(미도시)과, 공급 롤에 의해 공급된 제품 원단(F)을 미리 정해진 기준 공급 길이만큼 씩 상기 길이 방향으로 단속적으로 공급하는 닙롤(12) 등을 구비할 수 있다. 기준 공급 길이는, 제품 원단(F)으로부터 분할 형성하고자 하는 제품(P)의 길이(L1)에 비해 미리 정해진 비율만큼 길게 정해지는 것이 바람직하나, 이에 한정되는 것은 아니다.As shown in Figure 2, the supply unit 10, a supply roll (not shown) for unwinding the product fabric (F) previously wound in a roll state and supplying it in the longitudinal direction of the raw product fabric (F), and a supply roll It may be provided with a nip roll 12, etc. for intermittently supplying the product fabric (F) supplied by the predetermined standard supply length by each in the longitudinal direction. The reference supply length is preferably set to be longer than the length L1 of the product P to be divided from the original product F by a predetermined ratio, but is not limited thereto.
다음으로, 제1 이송 유닛(20)은 공급 유닛(10)으로부터 공급된 제품 원단(F)을 원단용 재단 유닛(30)의 설치 위치까지 이송하기 위한 장치이다.Next, the first transfer unit 20 is a device for transferring the original product (F) supplied from the supply unit 10 to the installation position of the cutting unit 30 for the fabric.
도 2에 도시된 바와 같이, 제1 이송 유닛(20)은, 닙롤(12)로부터 공급된 제품 원단(F)을 상기 길이 방향으로 이송하는 제1 컨베이어(22)와, 제1 컨베이어(22)를 통과한 제품 원단(F)을 상기 길이 방향으로 이송하는 제2 컨베이어(24)와, 제2 컨베이어(24)를 통과한 제품 원단(F)을 상기 길이 방향으로 이송하는 제3 컨베이어(26) 등을 구비할 수 있다.As shown in FIG. 2 , the first transfer unit 20 includes a first conveyor 22 and a first conveyor 22 for transferring the product fabric F supplied from the nip roll 12 in the longitudinal direction. A second conveyor 24 for transferring the raw product F that has passed through in the longitudinal direction, and a third conveyor 26 for transferring the raw product F that has passed through the second conveyor 24 in the longitudinal direction etc. can be provided.
또한, 제1 컨베이어(22)에는, 당해 제1 컨베이어(22)에 안착된 제품 원단(F)의 일부분을 진공 흡착하여 당해 제1 컨베이어(22)에 밀착시키는 흡착 패드(22a)가 설치될 수 있다. 이에, 대응하여 제2 컨베이어(24)에는, 당해 제2 컨베이어(24)에 안착된 제품 원단(F)의 일부분을 진공 흡착하여 당해 제2 컨베이어(24)에 밀착시키는 흡착 패드(24a)가 설치될 수 있다.In addition, the first conveyor 22 may be provided with a suction pad 22a for vacuum adsorbing a portion of the product fabric F seated on the first conveyor 22 and adhering to the first conveyor 22 . there is. Correspondingly, the second conveyor 24 is provided with a suction pad 24a for vacuum adsorbing a portion of the product fabric F seated on the second conveyor 24 and adhering to the second conveyor 24 . can be
이러한 제1 컨베이어(22)와 제2 컨베이어(24) 사이에는, 제1 컨베이어(22)와 제2 컨베이어(24) 사이 공간에 위치한 제품 원단(F)의 일영역이 후술할 원단용 재단 유닛(30)에 구비된 제1 원단용 재단기(32)에 의해 레이저 절단될 때 상기 제품 원단(F)의 일영역을 진공 흡착하여 고정하는 흡착 패드(60)와, 상기 제품 원단(F)의 일영역이 제1 원단용 재단기(32)에 의해 레이저 절단될 때 발생하는 이물질(fume)을 흡입하여 제거하는 석션(70) 등이 설치될 수 있다. 이 경우에, 도 3에 도시된 바와 같이, 흡착 패드(60)는 한 쌍이 상기 길이 방향으로 미리 정해진 간격을 두고 설치될 수 있고, 석션(70)은 흡입구(72)가 흡착 패드들(60) 사이에 위치하도록 설치될 수 있다.Between the first conveyor 22 and the second conveyor 24, one region of the original product (F) located in the space between the first conveyor 22 and the second conveyor 24 is a cutting unit for a fabric to be described later ( When laser cutting by the first fabric cutter 32 provided in 30), a suction pad 60 for vacuum adsorbing and fixing a region of the original product F, and a region of the original product F A suction 70 and the like for sucking and removing fume generated when laser cutting by the first fabric cutter 32 may be installed. In this case, as shown in FIG. 3 , a pair of suction pads 60 may be installed at a predetermined interval in the longitudinal direction, and the suction port 72 may include suction pads 60 . It may be installed so as to be located between them.
도 4는 도 3에 도시된 제3 컨베이어의 가변 롤러와 결합 플레이트의 결합 관계를 나타내는 평면도이고, 도 5는 제3 컨베이어를 이용해 흡착 패드 및 석션의 배치 위치를 조절하는 방법을 설명하기 위한 레이저 절단 시스템의 사용 상태도이다.4 is a plan view showing the coupling relationship between the variable roller and the coupling plate of the third conveyor shown in FIG. 3 , and FIG. 5 is a laser cutting for explaining a method of adjusting the arrangement position of the suction pad and the suction using the third conveyor This is a state diagram of the system in use.
제3 컨베이어(26)는, 제품 원단(F)을 레이저 절단하여 제조하고자 하는 제품(P)의 사이즈에 맞춰 형상을 변화시킴과 함께, 당해 제3 컨베이어(26)에 장착되는 흡착 패드(80) 및 석션(90)의 배치 위치를 조절할 수 있도록 마련된다.The third conveyor 26, while changing the shape according to the size of the product P to be manufactured by laser cutting the original product F, the suction pad 80 mounted on the third conveyor 26 And it is provided to adjust the arrangement position of the suction (90).
도 2에 도시된 바와 같이, 제3 컨베이어(26)는, 미리 정해진 위치에 고정 설치되는 고정 롤러들(26a)과, 결합 플레이트(26d)에 회전 가능하게 결합되는 가변 롤러들(26b)과, 무한 궤도를 이루도록 고정 롤러들(26a)과 가변 롤러들(26b)의 외주면에 감기는 컨베이어 벨트(26c)와, 결합 플레이트(26d) 및 결합 플레이트(26d)에 결합된 가변 롤러들(26b)을 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 왕복 이송하는 롤러 이송기(26e) 등을 가질 수 있다.As shown in FIG. 2, the third conveyor 26 includes fixed rollers 26a that are fixedly installed at a predetermined position, and variable rollers 26b that are rotatably coupled to the coupling plate 26d, A conveyor belt 26c wound around the outer peripheral surfaces of the fixed rollers 26a and the variable rollers 26b to form an endless track, and the variable rollers 26b coupled to the coupling plate 26d and the coupling plate 26d. It may have a roller transporter 26e that reciprocates in the longitudinal direction or in a direction opposite to the longitudinal direction.
도 4에 도시된 바와 같이, 결합 플레이트(26d)는 컨베이어 벨트(26c)와 상호 간섭하지 않도록 가변 롤러들(26b)의 양측 단부들에 각각 하나씩 총 2개가 설치될 수 있다. 이때, 가변 롤러들(26b)은, 당해 가변 롤러들(26b) 사이에 소정의 설치 공간이 형성되도록 미리 정해진 간격을 두고 배치된다. 가변 롤러들(26b)의 설치 개수는 특별히 한정되지 않으며, 요구되는 상기 설치 공간의 크기에 따라 가변 롤러들(26b)의 설치 개수는 달라질 수 있다.As shown in FIG. 4 , a total of two coupling plates 26d may be installed, one each at both ends of the variable rollers 26b so as not to interfere with the conveyor belt 26c. At this time, the variable rollers 26b are arranged at a predetermined interval so that a predetermined installation space is formed between the variable rollers 26b. The number of installation of the variable rollers 26b is not particularly limited, and the number of installation of the variable rollers 26b may vary according to the size of the required installation space.
또한, 도 4에 도시된 바와 같이, 상기 설치 공간에는, 양측 단부들이 각각 결합 플레이트(26d)와 결합되며, 상기 설치 공간과 대면하게 위치한 제품 원단(F)의 타영역이 후술할 원단용 재단 유닛(30)에 구비된 제2 원단용 재단기(34)에 의해 레이저 절단될 때 다수의 흡착홀들(82)을 통해 상기 제품 원단(F)의 타영역을 흡착하여 고정하는 흡착 패드(80)와, 양측 단부들이 각각 결합 플레이트(26d)와 결합되며, 상기 제품 원단(F)의 타영역이 제2 원단용 재단기(34)에 의해 레이저 절단될 때 발생하는 이물질을 흡입하여 제거하는 석션(90) 등이 설치될 수 있다. 이 경우에, 흡착 패드(80)는 한 쌍이 길이 방향으로 미리 정해진 간격을 두고 설치되고, 석션(90)은 흡입구(92)가 한 쌍의 흡착 패드들(80) 사이에 위치하도록 설치되는 것이 바람직하나, 이에 한정되는 것은 아니다.In addition, as shown in FIG. 4 , in the installation space, both ends are coupled to the coupling plate 26d, respectively, and the other area of the original product F positioned to face the installation space is a cutting unit for a fabric to be described later. A suction pad 80 for adsorbing and fixing other areas of the product fabric F through a plurality of suction holes 82 when the laser is cut by the second fabric cutter 34 provided in the 30 and , both ends are coupled to the coupling plate 26d, respectively, and the suction 90 for sucking and removing foreign substances generated when the other area of the product fabric F is laser cut by the second fabric cutter 34. etc. may be installed. In this case, it is preferable that a pair of suction pads 80 are installed at predetermined intervals in the longitudinal direction, and the suction 90 is installed such that the suction port 92 is positioned between the pair of suction pads 80 . However, the present invention is not limited thereto.
도 2에 도시된 바와 같이, 롤러 이송기(26e)는, 결합 플레이트(26d)의 하단과 결합되도록 제3 컨베이어(26)의 하부에 설치되는 것이 바람직하나, 이에 한정되는 것은 아니다. 이러한 롤러 이송기(26e)는, 구동 모터, 기타 구동 부재(미도시)를 이용해, 결합 플레이트(26d) 및 결합 플레이트(26d)와 결합된 가변 롤러들(26b), 흡착 패드들(80) 및 석션(90) 등을 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 왕복 이송하여, 결합 플레이트(26d) 및 결합 플레이트(26d)와 결합된 가변 롤러들(26b), 흡착 패드들(80) 및 석션(90) 등의 배치 위치를 조절할 수 있다.As shown in FIG. 2 , the roller transporter 26e is preferably installed at the lower part of the third conveyor 26 so as to be coupled to the lower end of the coupling plate 26d, but is not limited thereto. The roller transporter 26e includes a coupling plate 26d and variable rollers 26b coupled to the coupling plate 26d, suction pads 80 and By reciprocating the suction 90 or the like in the longitudinal direction or in the opposite direction to the longitudinal direction, the coupling plate 26d and the variable rollers 26b coupled with the coupling plate 26d, the suction pads 80 and the suction (90) The arrangement position of the back can be adjusted.
한편, 흡착 패드들(80) 및 석션(90)의 배치 위치를 조절할 수 없는 경우에, 제2 레이저 헤드(34a)의 배치 위치만 선택적으로 변경하면, 흡착 패드들(80)은 제2 레이저 헤드(34a)에 의해 레이저 절단되는 상기 제품 원단(F)의 타영역을 고정할 수 없고, 석션(90)은 상기 제품 원단(F)의 타영역이 레이저 절단될 때 발생하는 이물질을 흡입할 수 없다. 그런데, 제3 컨베이어(26)에 의하면, 제2 레이저 헤드(34a)의 배치 위치에 맞춰 흡착 패드들(80) 및 석션(90)의 배치 위치를 조절할 수 있다. 이를 통해, 레이저 절단 시스템(1)은, 제품 원단(F)을 레이저 절단하여 제조하고자 하는 제품(P)의 사이즈(예: 제품(P)의 길이(L1))에 맞춰 제2 레이저 헤드(34a), 흡착 패드들(80) 및 석션(90)의 위치를 조절함으로써, 제품(P)의 사이즈를 조절할 수 있다.On the other hand, if the disposition position of the suction pads 80 and the suction 90 cannot be adjusted, if only the disposition position of the second laser head 34a is selectively changed, the suction pads 80 are moved to the second laser head The other area of the original product F that is laser cut by 34a cannot be fixed, and the suction 90 cannot suck foreign substances generated when the other area of the original product F is laser cut. . However, according to the third conveyor 26, the arrangement positions of the suction pads 80 and the suction 90 can be adjusted according to the arrangement positions of the second laser heads 34a. Through this, the laser cutting system 1, the second laser head 34a according to the size of the product P to be manufactured by laser cutting the original product F (eg, the length L1 of the product P) ), by adjusting the positions of the suction pads 80 and the suction 90, the size of the product P can be adjusted.
도 6은 제품 원단으로부터 반제품을 분할 형성하는 방법을 설명하기 위한 도면이고, 도 7은 반제품의 평면도이며, 도 8은 도 7의 부분 확대도이다.6 is a view for explaining a method of dividing a semi-finished product from a product fabric, FIG. 7 is a plan view of the semi-finished product, and FIG. 8 is a partially enlarged view of FIG. 7 .
또한, 도 9는 반제품으로부터 제품을 분할 형성하는 방법을 설명하기 위한 도면이고, 도 10은 도 9의 부분 확대도이며, 도 11은 제품과 스크랩의 평면도이다.In addition, FIG. 9 is a view for explaining a method of dividing a product from a semi-finished product, FIG. 10 is a partial enlarged view of FIG. 9, and FIG. 11 is a plan view of the product and scrap.
다음으로, 원단용 재단 유닛(30)은 공급 유닛(10)으로부터 공급된 제품 원단(F)을 레이저 절단하여 반제품(F1)을 형성하기 위한 장치이다.Next, the cutting unit 30 for the fabric is a device for forming the semi-finished product (F1) by laser cutting the original product (F) supplied from the supply unit (10).
도 6에 도시된 바와 같이, 원단용 재단 유닛(30)은, 제품 원단(F)에 미리 정해진 간격을 두고 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)을 형성하여, 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)을 통해 제품 원단(F)으로부터 반제품(F1)을 분할 형성할 수 있도록 마련된다.As shown in FIG. 6 , the cutting unit 30 for the fabric forms a first cutting line C1 and a second cutting line C2 at a predetermined interval on the product fabric F, and the first cutting It is provided so that the semi-finished product F1 can be dividedly formed from the original product F through the line C1 and the second cutting line C2.
이를 위하여, 도 3에 도시된 바와 같이, 원단용 재단 유닛(30)은, 제1 컨베이어(22)와 제2 컨베이어(24) 사이 공간에 위치한 제품 원단(F)의 일영역을 상기 길이 방향과 수직을 이루는 제품 원단(F)의 폭 방향으로 레이저 절단하여, 상기 제품 원단(F)의 일영역에 제1 커팅 라인(C1)을 형성하는 제1 원단용 재단기(32)와, 제3 컨베이어(26)의 상기 설치 공간과 대면하게 위치한 제품 원단(F)의 타영역을 상기 폭 방향으로 레이저 절단하여, 상기 제품 원단(F)의 타영역에 제2 커팅 라인(C2)을 형성하는 제2 원단용 재단기(34) 등을 구비할 수 있다.To this end, as shown in FIG. 3 , the cutting unit 30 for fabric cuts a region of the fabric fabric F located in the space between the first conveyor 22 and the second conveyor 24 in the longitudinal direction and A first fabric cutter 32 for forming a first cutting line C1 in one area of the product fabric F by laser cutting in the width direction of the vertical product fabric F, and a third conveyor ( 26), a second fabric for forming a second cutting line (C2) in the other region of the original fabric (F) by laser cutting the other region of the original product (F) positioned to face the installation space in the width direction For cutting machine 34, etc. may be provided.
도 3에 도시된 바와 같이, 제1 원단용 재단기(32)는, 레이저빔(LB)을 생성하여 발진하는 제1 레이저 발진기(미도시)와, 제1 레이저 발진기로부터 발진된 레이저빔(LB)을 집광하여 방출하는 제1 레이저 헤드(32a)와, 제1 레이저 헤드(32a)를 이송하는 제1 헤드 드라이버(32b) 등을 가질 수 있다.As shown in FIG. 3 , the first far-end cutter 32 includes a first laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the first laser oscillator. It may have a first laser head 32a for condensing and emitting the light, a first head driver 32b for transferring the first laser head 32a, and the like.
또한, 제1 헤드 드라이버(32b)는, 제1 레이저 헤드(32a)를 미리 정해진 위치에 배치하거나, 제1 레이저 헤드(32a)의 이송 경로의 조절을 통해 제1 레이저 헤드(32a)로부터 방출된 레이저빔(LB)의 조사 경로를 조절할 수 있도록 마련되는 것이 바람직하다. 이를 위하여, 제1 헤드 드라이버(32b)는, 제1 레이저 헤드(32a)를 상기 폭 방향 또는 상기 폭 방향의 반대 방향으로 왕복 이송하는 제1 이송 부재(32c)와, 제1 이송 부재(32c) 및 제1 이송 부재(32c)에 결합된 제1 레이저 헤드(32a)를 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 이송하거나, 제1 이송 부재(32c)와 상기 폭 방향 사이의 각도가 변화되도록 제1 이송 부재(32c)를 회전 구동하는 제2 이송 부재(32d) 등을 가질 수 있다.In addition, the first head driver 32b arranges the first laser head 32a at a predetermined position, or adjusts the transport path of the first laser head 32a to emit light emitted from the first laser head 32a. It is preferable that the irradiation path of the laser beam LB be adjusted. To this end, the first head driver 32b includes a first transfer member 32c for reciprocating the first laser head 32a in the width direction or in a direction opposite to the width direction, and the first transfer member 32c. and transfer the first laser head 32a coupled to the first transfer member 32c in the longitudinal direction or in the opposite direction to the longitudinal direction, or change the angle between the first transfer member 32c and the width direction. A second transfer member 32d for rotationally driving the first transfer member 32c may be included.
도 3 및 도 6에 도시된 바와 같이, 이러한 제1 원단용 재단기(32)는, 제1 레이저 헤드(32a)로부터 방출된 레이저빔(LB)이 제1 컨베이어(22)와 제2 컨베이어(24) 사이 공간에 위치한 제품 원단(F)의 일영역을 상기 폭 방향으로 완전히 가로지르도록 레이저빔(LB)을 상기 제품 원단(F)의 일영역에 상기 폭 방향으로 조사하여, 제1 커팅 라인(C1)을 상기 제품 원단(F)의 일영역에 상기 길이 방향으로 연장 형성할 수 있다. 보다 구체적으로, 도 7에 도시된 바와 같이, 제1 원단용 재단기(32)는, 제1 커팅 라인(C1)이 제품 원단(F)의 선단부로부터 상기 길이 방향의 반대 방향으로 미리 정해진 반제품 길이(L2)만큼 이격되도록, 레이저빔(LB)을 상기 제품 원단(F)의 일영역에 조사한다. 반제품 길이(L2)는, 특별히 한정되지 않으며, 제품(P)의 길이(L1)에 비해 미리 정해진 여유 간격(G1)만큼 길게 정해지는 것이 바람직하다. 이처럼 제1 커팅 라인(L1)을 형성하면, 제품 원단(F)이 제1 커팅 라인(C1)에 의해 분할됨으로써, 상기 반제품 길이(L2)를 갖는 반제품(F1)이 제품 원단(F)으로 분할 형성될 수 있다.As shown in FIGS. 3 and 6 , in this first cutting machine 32 for far-end, the laser beam LB emitted from the first laser head 32a is the first conveyor 22 and the second conveyor 24 . ) by irradiating a laser beam LB to one area of the original product F in the width direction so as to completely cross one area of the original product F located in the space between them in the width direction, so that the first cutting line ( C1) may be formed to extend in the longitudinal direction in one region of the original fabric (F). More specifically, as shown in Figure 7, the first cutting machine 32 for the fabric, the first cutting line (C1) from the front end of the product fabric (F) in the direction opposite to the longitudinal direction of the predetermined semi-finished product length ( L2) so as to be spaced apart, the laser beam LB is irradiated to one area of the original product (F). The semi-finished product length L2 is not particularly limited, and it is preferable that the length L1 of the product P be longer than the length L1 of the product P by a predetermined clearance gap G1. When the first cutting line L1 is formed in this way, the product fabric F is divided by the first cutting line C1, so that the semi-finished product F1 having the semi-finished product length L2 is divided into the product fabric F. can be formed.
도 3에 도시된 바와 같이, 제2 원단용 재단기(34)는, 레이저빔(LB)을 생성하여 발진하는 제2 레이저 발진기(미도시)와, 제2 레이저 발진기로부터 발진된 레이저빔(LB)을 집광하여 방출하는 제2 레이저 헤드(34a)와, 제2 레이저 헤드(34a)를 이송하는 제2 헤드 드라이버(34b) 등을 가질 수 있다.As shown in FIG. 3 , the second far-end cutter 34 includes a second laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the second laser oscillator. It may have a second laser head 34a that condenses and emits the light, and a second head driver 34b that transports the second laser head 34a.
또한, 제2 헤드 드라이버(34b)는, 제2 레이저 헤드(34a)를 미리 정해진 위치에 배치하거나, 제2 레이저 헤드(34a)의 이송 경로의 조절을 통해 제2 레이저 헤드(34a)로부터 방출된 레이저빔(LB)의 조사 경로를 조절할 수 있도록 마련되는 것이 바람직하다. 이를 위하여, 제2 헤드 드라이버(34b)는, 제2 레이저 헤드(34a)를 상기 폭 방향 또는 상기 폭 방향의 반대 방향으로 왕복 이송하는 제1 이송 부재(34c)와, 제1 이송 부재(34c) 및 제1 이송 부재(34c)에 결합된 제2 레이저 헤드(34a)를 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 이송하거나, 제1 이송 부재(34c)와 상기 폭 방향 사이의 각도가 변화되도록 제1 이송 부재(34c)를 회전 구동하는 제2 이송 부재(34d) 등을 가질 수 있다.In addition, the second head driver 34b arranges the second laser head 34a at a predetermined position, or adjusts the transport path of the second laser head 34a. It is preferable that the irradiation path of the laser beam LB be adjusted. To this end, the second head driver 34b includes a first transfer member 34c that reciprocates the second laser head 34a in the width direction or in a direction opposite to the width direction, and the first transfer member 34c. and the second laser head 34a coupled to the first transfer member 34c is transferred in the longitudinal direction or in the opposite direction to the longitudinal direction, or the angle between the first transfer member 34c and the width direction is changed. A second transfer member 34d for rotationally driving the first transfer member 34c may be included.
도 3 및 도 6에 도시된 바와 같이, 이러한 제2 원단용 재단기(34)는, 제2 레이저 헤드(34a)로부터 방출된 레이저빔(LB)이 상기 제품 원단(F)의 타영역을 상기 폭 방향으로 부분적으로 가로지르도록, 레이저빔(LB)을 상기 제품 원단(F)의 타영역에 상기 폭 방향으로 조사하여, 제2 커팅 라인(C2)을 상기 제품 원단(F)의 타영역에 상기 폭 방향으로 연장 형성할 수 있다. 보다 구체적으로, 도 8에 도시된 바와 같이, 제2 원단용 재단기(34)는, 제2 커팅 라인(C2)이 제품 원단(F)의 선단부로부터 상기 길이 방향의 반대 방향으로 미리 정해진 여유 간격(G1)만큼 이격됨과 동시에, 제품 원단(F)의 양측 단부들 각각으로부터 상기 폭 방향 또는 상기 폭 방향의 반대 방향으로 미리 정해진 여유 간격(G2)만큼 이격되도록 레이저빔(LB)을 상기 제품 원단(F)의 타영역에 조사한다. 또한, 제2 원단용 재단기(34)는, 제2 커팅 라인(C2)을 제1 커팅 라인(C1)으로부터 제품(P)의 길이(L1)에 대응하는 거리만큼 상기 길이 방향으로 이격되도록 형성한다. 그러면, 도 7에 도시된 바와 같이, 제1 커팅 라인(C1)은 반제품(F1)의 후단부의 절단면을 구성할 수 있고, 제2 커팅 라인(C2)은 후술할 제품(P)을 형성하기 위한 분할 예정선으로서 기능할 수 있다.3 and 6, in this second cutting machine 34 for the far end, the laser beam LB emitted from the second laser head 34a cuts the width of the other area of the far end F of the product. The laser beam LB is irradiated in the width direction to the other area of the original product F so as to partially cross in the direction, and the second cutting line C2 is applied to the other area of the original product F. It can be formed to extend in the width direction. More specifically, as shown in Fig. 8, the second cutting line (C2) of the second cutting line (C2) in the direction opposite to the longitudinal direction from the front end of the product fabric (F) is a predetermined clearance gap ( At the same time as being spaced apart by G1), the laser beam LB is spaced apart from each of both ends of the original product F by a predetermined clearance gap G2 in the width direction or the opposite direction to the width direction. ) is investigated in other areas. In addition, the second fabric cutter 34 forms the second cutting line C2 to be spaced apart from the first cutting line C1 by a distance corresponding to the length L1 of the product P in the longitudinal direction. . Then, as shown in FIG. 7 , the first cutting line C1 may constitute a cut surface of the rear end of the semi-finished product F1, and the second cutting line C2 is for forming a product P to be described later. It can function as a dividing line.
한편, 제품 원단(F)으로부터 분할 형성된 반제품(F1)은 제2 컨베이어(24) 및 제3 컨베이어(26)에 안착된다. 이에, 도 2에 도시된 바와 같이, 제2 컨베이어(24) 및 제3 컨베이어(26)는 반제품(F1)을 상기 길이 방향으로 이송하여, 후술할 제2 이송 유닛(40)의 컨베이어(42)에 전달할 수 있다. 또한, 공급 유닛(10)은 반제품(F1)이 제2 이송 유닛(40)으로 전달될 때 제품 원단(F)을 상기 기준 공급 길이만큼 재공급할 수 있다.On the other hand, the semi-finished product F1 dividedly formed from the original product F is seated on the second conveyor 24 and the third conveyor 26 . Accordingly, as shown in FIG. 2 , the second conveyor 24 and the third conveyor 26 transport the semi-finished product F1 in the longitudinal direction, and the conveyor 42 of the second transport unit 40 to be described later. can be forwarded to In addition, the supply unit 10 may re-supply the raw product F by the reference supply length when the semi-finished product F1 is transferred to the second transfer unit 40 .
다음으로, 제2 이송 유닛(40)은, 원단용 재단 유닛(30)에 의해 형성된 반제품(F1)을 반제품용 재단 유닛(50)의 설치 위치까지 이송하거나 반제품용 재단 유닛(50)에 의해 형성된 제품(P)을 이송 대차(110)의 설치 위치까지 이송하기 위한 장치이다.Next, the second transfer unit 40 transfers the semi-finished product F1 formed by the cutting unit 30 for fabric to the installation position of the semi-finished product cutting unit 50 or formed by the semi-finished product cutting unit 50 It is a device for transferring the product (P) to the installation position of the transfer cart (110).
도 2에 도시된 바와 같이, 제2 이송 유닛(40)은, 반제품(F1)을 상기 길이 방향으로 이송하는 컨베이어(42)와, 컨베이어(42)에 안착된 반제품(F1)을 파지 및 이송하여, 재단 플레이트(100)에 안착시키는 제1 이재기(44)와, 재단 플레이트(100)에서 반제품(F1)으로부터 분할 형성된 제품(P) 및 스크랩(S)을 파지 및 이송하여, 이송 대차(110)에 전달하는 제2 이재기(46) 등을 구비할 수 있다.As shown in Figure 2, the second transfer unit 40, the conveyor 42 for transferring the semi-finished product F1 in the longitudinal direction, and gripping and transporting the semi-finished product F1 seated on the conveyor 42, , The first transfer machine 44 seated on the cutting plate 100, and the product P and the scrap S divided from the semi-finished product F1 on the cutting plate 100 are gripped and transported, and the transfer bogie 110 It may be provided with a second transfer device 46, etc. to be delivered to.
컨베이어(42)는 제3 컨베이어(26)를 통과한 반제품(F1)을 전달받을 수 있도록 제3 컨베이어(26)로부터 상기 길이 방향으로 미리 정해진 거리만큼 이격되도록 설치된다.The conveyor 42 is installed to be spaced apart from the third conveyor 26 by a predetermined distance in the longitudinal direction to receive the semi-finished product F1 that has passed through the third conveyor 26 .
제1 이재기(44)는, 컨베이어(42)와 재단 플레이트(100) 사이 구간을 따라 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 왕복 이동함과 함께, 상기 제품 원단(F)의 두께 방향 또는 상기 두께 방향의 반대 방향으로 왕복 이동할 수 있도록 마련된다. 또한, 제1 이재기(44)는 반제품(F1)을 진공 흡착하여 파지할 수 있는 적어도 하나의 흡착 패드(44a)를 가질 수 있다. 이러한 제1 이재기(44)는, 컨베이어(42)의 미리 정해진 파지 위치에 안착된 반제품(F1)을 파지 및 이송하여, 재단 플레이트(100)의 상면에 안착시킬 수 있다.The first transfer device 44 reciprocates in the longitudinal direction or in the opposite direction to the longitudinal direction along the section between the conveyor 42 and the cutting plate 100, and the thickness direction of the original product F or the It is provided to reciprocate in a direction opposite to the thickness direction. In addition, the first transfer device 44 may have at least one suction pad 44a capable of vacuum-sucking and holding the semi-finished product F1 . The first transfer machine 44 may grip and transport the semi-finished product F1 seated at a predetermined gripping position of the conveyor 42 to be seated on the upper surface of the cutting plate 100 .
제2 이재기(46)는, 컨베이어(42)와 이송 대차(110) 사이 구간을 따라 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 왕복 이동함과 함께, 상기 제품 원단(F)의 두께 방향 또는 상기 두께 방향의 반대 방향으로 왕복 이동할 수 있도록 마련된다. 또한, 제2 이재기(46)는 제품(P)을 진공 흡착하여 파지할 수 있는 적어도 하나의 흡착 패드(46a)를 가질 수 있다. 이러한 제2 이재기(46)는, 재단 플레이트(100)에서 반제품(F1)으로부터 분할 형성된 제품(P) 및 스크랩(S)을 파지 및 이송하여, 이송 대차(110)의 상면에 안착시킬 수 있다.The second transfer machine 46 reciprocates in the longitudinal direction or in the opposite direction to the longitudinal direction along the section between the conveyor 42 and the transfer cart 110, and the thickness direction of the original product F or the It is provided to reciprocate in a direction opposite to the thickness direction. In addition, the second transfer device 46 may have at least one suction pad 46a capable of vacuum-sucking and holding the product P. The second transfer machine 46 may grip and transport the product P and the scrap S divided from the semi-finished product F1 on the cutting plate 100 to be seated on the upper surface of the transfer cart 110 .
한편, 제품(P)과 함께 이송 대차(110)에 안착된 스크랩(S)은, 이송 대차(110)에 설치된 에어 건이나 이송 대차(110)의 외부에 설치된 이재기에 의해 제품(P)과는 별도로 회수될 수 있다. 또한, 스크랩(S)은 제2 이재기(46)에 의해 제품(P)과 함께 파지되어 이송 대차(110)에 안착되는 것으로 설명하였으나, 이에 한정되는 것은 아니며, 스크랩(S)은 재단 플레이트(100)에서 이재기, 기타 이송 부재에 의해 제품(P)과는 별도로 회수될 수도 있다.On the other hand, the scrap (S) seated on the transfer bogie 110 together with the product (P) is separated from the product (P) by an air gun installed on the transfer bogie 110 or a transfer machine installed outside of the transfer bogie 110 . may be recovered separately. In addition, although the scrap (S) has been described as being held together with the product (P) by the second transfer machine (46) and seated on the transfer cart (110), the present invention is not limited thereto, and the scrap (S) is the cutting plate (100). ), it may be recovered separately from the product (P) by a transfer member or other transfer members.
다음으로, 반제품용 재단 유닛(50)은 원단용 재단 유닛(30)으로부터 전달된 반제품(F1)을 레이저 절단하여 제품(P)을 형성하기 위한 장치이다.Next, the cutting unit for semi-finished product 50 is a device for forming the product (P) by laser cutting the semi-finished product (F1) delivered from the cutting unit (30) for fabric.
도 3에 도시된 바와 같이, 반제품용 재단 유닛(50)은, 재단 플레이트(100)에 안착된 반제품(F1)을 상기 길이 방향으로 레이저 절단하여, 반제품(F1)에 제3 커팅 라인(C3)을 형성하는 제1 반제품용 재단기(52)와, 재단 플레이트(100)에 안착된 반제품(F1)을 상기 길이 방향으로 레이저 절단하여, 반제품(F1)에 제4 커팅 라인(C4)을 제3 커팅 라인(C3)으로부터 제품(P)의 폭에 대응하는 거리만큼 이격되도록 형성하는 제2 반제품용 재단기(54) 등을 구비할 수 있다.As shown in FIG. 3 , the semi-finished product cutting unit 50 laser cuts the semi-finished product F1 seated on the cutting plate 100 in the longitudinal direction, and provides a third cutting line C3 to the semi-finished product F1. The first semi-finished product cutter 52 for forming a, and the semi-finished product F1 seated on the cutting plate 100 are laser cut in the longitudinal direction, and a fourth cutting line C4 is cut on the semi-finished product F1 by a third cutting. A second semi-finished product cutter 54 and the like formed to be spaced apart from the line C3 by a distance corresponding to the width of the product P may be provided.
도 3에 도시된 바와 같이, 제1 반제품용 재단기(52)는, 레이저빔(LB)을 생성하여 발진하는 제1 레이저 발진기(미도시)와, 제1 레이저 발진기로부터 발진된 레이저빔(LB)을 집광하여 방출하는 제1 레이저 헤드(52a)와, 제1 레이저 헤드(52a)를 이송하는 제1 헤드 드라이버(52b) 등을 가질 수 있다.As shown in FIG. 3 , the first semi-finished product cutter 52 includes a first laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the first laser oscillator. It may have a first laser head 52a that condenses and emits light, and a first head driver 52b that transports the first laser head 52a.
또한, 제1 헤드 드라이버(52b)는, 제1 레이저 헤드(52a)를 미리 정해진 위치에 배치하거나, 제1 레이저 헤드(52a)의 이송 경로의 조절을 통해 제1 레이저 헤드(52a)로부터 방출된 레이저빔(LB)의 조사 경로를 조절할 수 있도록 마련되는 것이 바람직하다. 이를 위하여, 도 3에 도시된 바와 같이, 제1 헤드 드라이버(52b)는, 제1 레이저 헤드(52a)를 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 왕복 이송하는 제1 이송 부재(52c)와, 제1 이송 부재(52c) 및 제1 이송 부재(52c)에 결합된 제1 레이저 헤드(52a)를 상기 폭 방향 또는 상기 폭 방향의 반대 방향으로 왕복 이송하거나, 제1 이송 부재(52c)와 상기 길이 방향 사이의 각도가 변화되도록 제1 이송 부재(52c)를 회전 구동하는 제2 이송 부재(52d) 등을 가질 수 있다.In addition, the first head driver 52b arranges the first laser head 52a at a predetermined position, or adjusts the transport path of the first laser head 52a. It is preferable that the irradiation path of the laser beam LB be adjusted. To this end, as shown in FIG. 3 , the first head driver 52b includes a first transfer member 52c for reciprocating the first laser head 52a in the longitudinal direction or in the opposite direction to the longitudinal direction, and , the first transfer member 52c and the first laser head 52a coupled to the first transfer member 52c are reciprocally transferred in the width direction or in the opposite direction to the width direction, or the first transfer member 52c and A second transfer member 52d and the like may be provided to rotate and drive the first transfer member 52c so that the angle between the longitudinal directions is changed.
도 9에 도시된 바와 같이, 이러한 제1 반제품용 재단기(52)는, 제1 레이저 헤드(52a)로부터 방출된 레이저빔(LB)을 반제품(F1)에 상기 길이 방향으로 조사하여, 제3 커팅 라인(C3)을 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)과 교차되도록 반제품(F1)에 상기 길이 방향으로 연장 형성할 수 있다. 특히, 도 10에 도시된 바와 같이, 제1 반제품용 재단기(52)는, 제3 커팅 라인(C3)을 반제품(F1)의 일측 단부로부터 상기 폭 방향으로 미리 정해진 여유 간격(G3)만큼 이격됨과 동시에 반제품(F1)의 선단부로부터 상기 길이 방향의 반대 방향으로 미리 정해진 여유 간격(G4)만큼 이격되도록 형성하는 것이 바람직하다.As shown in FIG. 9 , the first semi-finished product cutter 52 irradiates the laser beam LB emitted from the first laser head 52a in the longitudinal direction to the semi-finished product F1 in the longitudinal direction. The line C3 may be formed to extend in the longitudinal direction on the semi-finished product F1 so as to intersect the first cutting line C1 and the second cutting line C2 . In particular, as shown in FIG. 10, the first semi-finished product cutter 52 separates the third cutting line C3 from one end of the semi-finished product F1 by a predetermined clearance gap G3 in the width direction. At the same time, it is preferable to form it so as to be spaced apart from the front end of the semi-finished product F1 by a predetermined clearance gap G4 in the opposite direction to the longitudinal direction.
도 3에 도시된 바와 같이, 제2 반제품용 재단기(54)는, 레이저빔(LB)을 생성하여 발진하는 제2 레이저 발진기(미도시)와, 제2 레이저 발진기로부터 발진된 레이저빔(LB)을 집광하여 방출하는 제2 레이저 헤드(54a)와, 제2 레이저 헤드(54a)를 이송하는 제2 헤드 드라이버(54b) 등을 가질 수 있다.As shown in FIG. 3 , the second semi-finished product cutter 54 includes a second laser oscillator (not shown) that generates and oscillates a laser beam LB, and a laser beam LB oscillated from the second laser oscillator. It may have a second laser head 54a that condenses and emits the light, and a second head driver 54b that transports the second laser head 54a.
또한, 제1 헤드 드라이버(52b)는, 제1 레이저 헤드(52a)를 미리 정해진 위치에 배치하거나, 제1 레이저 헤드(52a)의 이송 경로의 조절을 통해 제1 레이저 헤드(52a)로부터 방출된 레이저빔(LB)의 조사 경로를 조절할 수 있도록 마련되는 것이 바람직하다. 이를 위하여, 도 3에 도시된 바와 같이, 제2 헤드 드라이버(54b)는, 제2 레이저 헤드(54a)를 상기 길이 방향 또는 상기 길이 방향의 반대 방향으로 왕복 이송하는 제1 이송 부재(54c)와, 제1 이송 부재(54c) 및 제1 이송 부재(54c)에 결합된 제2 레이저 헤드(54a)를 상기 폭 방향 또는 상기 폭 방향의 반대 방향으로 왕복 이송하거나, 제1 이송 부재(54c)와 상기 길이 방향 사이의 각도가 변화되도록 제1 이송 부재(54c)를 회전 구동하는 제2 이송 부재(54d) 등을 가질 수 있다.In addition, the first head driver 52b arranges the first laser head 52a at a predetermined position, or adjusts the transport path of the first laser head 52a. It is preferable that the irradiation path of the laser beam LB be adjusted. To this end, as shown in FIG. 3 , the second head driver 54b includes a first transfer member 54c for reciprocating the second laser head 54a in the longitudinal direction or in a direction opposite to the longitudinal direction, and , the first transfer member 54c and the second laser head 54a coupled to the first transfer member 54c are reciprocally transferred in the width direction or the opposite direction to the width direction, or the first transfer member 54c and It may include a second transfer member 54d that rotates and drives the first transfer member 54c so that the angle between the longitudinal directions is changed.
도 9에 도시된 바와 같이, 이러한 제2 반제품용 재단기(54)는, 제2 레이저 헤드(54a)로부터 방출된 레이저빔(LB)을 반제품(F1)에 상기 길이 방향을 따라 조사하여, 제4 커팅 라인(C4)을 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)과 교차되되 제3 커팅 라인(C3)으로부터 상기 폭 방향으로 제품(P)의 폭(W1)에 대응하는 거리만큼 이격되도록 반제품(F1)에 상기 길이 방향으로 연장 형성할 수 있다. 특히, 도 10에 도시된 바와 같이, 제2 반제품용 재단기(54)는, 제4 커팅 라인(C4)을 상기 일측 단부와 반대되는 반제품(F1)의 타측 단부로부터 상기 폭 방향의 반대 방향으로 미리 정해진 여유 간격(G3)만큼 이격됨과 동시에 반제품(F1)의 선단부로부터 상기 길이 방향의 반대 방향으로 미리 정해진 여유 간격(G4)만큼 이격되도록 형성하는 것이 바람직하다.9, the second semi-finished product cutter 54 irradiates the laser beam LB emitted from the second laser head 54a to the semi-finished product F1 in the longitudinal direction, and the fourth The cutting line C4 intersects the first cutting line C1 and the second cutting line C2 by a distance corresponding to the width W1 of the product P in the width direction from the third cutting line C3. It may be formed to extend in the longitudinal direction to the semi-finished product F1 so as to be spaced apart. In particular, as shown in FIG. 10 , the second semi-finished product cutter 54 cuts the fourth cutting line C4 from the other end of the semi-finished product F1 opposite to the one end in a direction opposite to the width direction in advance. It is preferable to be spaced apart by a predetermined clearance gap G3 and at the same time be spaced apart from the tip of the semi-finished product F1 by a predetermined clearance gap G4 in the opposite direction to the longitudinal direction.
한편, 제1 반제품용 재단기(52) 및 제2 반제품용 재단기(54)는, 제3 커팅 라인(C3) 및 제4 커팅 라인(C4)을 각각 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)과 수직으로 교차되도록 형성하는 것이 바람직하다. 그런데, 제품 원단(F)의 공급 과정에서 발생하는 제품 원단(F)의 사행, 반제품(F1)의 이송 과정에서 발생하는 반제품(F1)의 사행, 기타 원인으로 인해, 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)이 상기 폭 방향과 평행을 이루지 못한 상태로 반제품(F1)에 형성되거나, 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)이 상기 폭 방향과 평행을 이루지 못한 상태로 반제품(F1)이 재단 플레이트(100)에 안착되는 경우가 있다. 이 경우에, 제3 커팅 라인(C3) 및 제4 커팅 라인(C4)을 상기 길이 방향으로 연장 형성하면, 제3 커팅 라인(C3) 및 제4 커팅 라인(C4)은 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)과 수직을 이루지 못하게 될 우려가 있다.On the other hand, the first semi-finished product cutter 52 and the second semi-finished product cutter 54 , respectively, connect the third cutting line C3 and the fourth cutting line C4 to the first cutting line C1 and the second cutting line. It is preferable to form so as to intersect vertically with (C2). However, due to the meandering of the product fabric (F) occurring in the supply process of the product fabric (F), the meandering of the semi-finished product (F1) occurring in the transport process of the semi-finished product (F1), and other causes, the first cutting line (C1) and the second cutting line C2 is formed in the semi-finished product F1 in a state that is not parallel to the width direction, or the first cutting line C1 and the second cutting line C2 are not parallel to the width direction There is a case where the semi-finished product F1 is seated on the cutting plate 100 in an unsatisfactory state. In this case, when the third cutting line C3 and the fourth cutting line C4 are formed to extend in the longitudinal direction, the third cutting line C3 and the fourth cutting line C4 are the first cutting line C1 ) and the second cutting line C2 and there is a risk of not being perpendicular.
이를 해결하기 위하여, 도 3에 도시된 바와 같이, 레이저 절단 시스템(1)은, 재단 플레이트(100)의 안착된 반제품(F1)의 제1 커팅 라인(C1)과 제2 커팅 라인(C2) 중 적어도 하나의 커팅 라인을 촬영하여, 상기 적어도 하나의 커팅 라인의 촬영 이미지를 생성하는 적어도 하나의 카메라(120)를 더 포함할 수 있다. 이 경우에, 레이저 절단 시스템(1)의 제어기(미도시)는, 카메라(120)로부터 전달된 촬영 이미지를 기준으로 상기 적어도 하나의 커팅 라인의 연장 방향을 검출한 후 이처럼 검출된 상기 적어도 하나의 커팅 라인의 연장 방향을 기준으로 제3 커팅 라인(C3) 및 제4 커팅 라인(C4)의 연장 방향을 조절하여, 제3 커팅 라인(C3) 및 제4 커팅 라인(C4)을 제1 커팅 라인(C1) 및 제2 커팅 라인(C2)과 수직으로 교차되도록 형성할 수 있다.To solve this, as shown in FIG. 3 , the laser cutting system 1 is one of the first cutting line C1 and the second cutting line C2 of the semi-finished product F1 seated on the cutting plate 100 . The camera may further include at least one camera 120 that captures at least one cutting line to generate a captured image of the at least one cutting line. In this case, the controller (not shown) of the laser cutting system 1 detects the extension direction of the at least one cutting line based on the captured image transmitted from the camera 120 and then the detected at least one By adjusting the extending directions of the third and fourth cutting lines C3 and C4 based on the extending directions of the cutting lines, the third and fourth cutting lines C3 and C4 are connected to the first cutting lines. (C1) and the second cutting line (C2) may be formed to cross vertically.
예를 들어, 제어기는, 제1 커팅 라인(C1) 및/또는 제2 커팅 라인(C2)이 상기 폭 방향과 평행을 이루도록 반제품(F1)이 재단 플레이트(100)에 안착된 상태라고 판단되면, 제1 레이저 헤드(52a) 및 제2 레이저 헤드(54a)가 레이저빔(LB)을 상기 길이 방향을 따라 반제품(F1)에 조사하도록, 제1 헤드 드라이버(52b) 및 제2 헤드 드라이버(54b)의 구동을 제어할 수 있다.For example, if the controller determines that the semi-finished product F1 is seated on the cutting plate 100 so that the first cutting line C1 and/or the second cutting line C2 are parallel to the width direction, A first head driver 52b and a second head driver 54b so that the first laser head 52a and the second laser head 54a irradiate the laser beam LB to the semi-finished product F1 along the longitudinal direction. can control the operation of
예를 들어, 제어기는, 제1 커팅 라인(C1) 및/또는 제2 커팅 라인(C2)이 상기 폭 방향으로부터 소정의 틀어짐각 만큼 틀어지도록 반제품(F1)이 재단 플레이트(100)에 안착된 상태라고 판단되면, 제1 레이저 헤드(52a) 및 제2 레이저 헤드(54a)가 레이저빔(LB)을 상기 길이 방향으로부터 상기 틀어짐각만큼 틀어진 보상 방향을 따라 반제품(F1)에 조사하도록, 제1 헤드 드라이버(52b) 및 제2 헤드 드라이버(54b)의 구동을 제어할 수 있다.For example, in the controller, the semi-finished product F1 is seated on the cutting plate 100 so that the first cutting line C1 and/or the second cutting line C2 is displaced by a predetermined angle of deviation from the width direction. When it is determined that , the first laser head 52a and the second laser head 54a irradiate the laser beam LB to the semi-finished product F1 from the longitudinal direction along the compensation direction shifted by the angle of deviation from the longitudinal direction, the first head Driving of the driver 52b and the second head driver 54b may be controlled.
도 9에 도시된 바와 같이, 제3 커팅 라인(C3) 및 제4 커팅 라인(C4)을 반제품(F1)에 형성하면, 미리 정해진 길이(L1) 및 폭(W1)을 갖는 제품(P) 및 제품(P)을 형성하고 남은 잔여물에 해당하는 스크랩(S)이 각각 반제품(F1)으로부터 분할 형성된다. 또한, 도 11에 도시된 바와 같이, 스크랩(S)은 제품(P)의 양측 단부들 및 선단부를 둘러싸는 'ㄷ'자 형상을 가질 수 있다.9, when the third cutting line C3 and the fourth cutting line C4 are formed on the semi-finished product F1, a product P having a predetermined length L1 and a width W1, and The scrap S corresponding to the residue remaining after forming the product P is dividedly formed from the semi-finished product F1, respectively. In addition, as shown in Figure 11, the scrap (S) may have a 'C' shape surrounding both ends and the front end of the product (P).
종래 레이저 절단 시스템은, 제품의 아웃 라인과 대응하는 폐경로를 따라 레이저빔을 조사해 제품 원단으로부터 제품을 분할 형성하는 바, 제품을 형성하고 남은 잔여물인 스크랩은 제품의 전후좌우 단부를 둘러싸는 'ㅁ' 자 형상을 갖게 된다. 이에 반해, 레이저 절단 시스템(1)은, 제품(P)의 선단부 및 양측 단부들만 둘러싸는 'ㄷ' 자 형상을 갖는 스크랩(S)을 형성할 수 있는 바, 종래 레이저 절단 시스템에 비해 스크랩(S)의 발생량을 줄일 수 있다.The conventional laser cutting system divides the product from the original product by irradiating a laser beam along the closed path corresponding to the outline of the product. ' It will have a shape. In contrast, the laser cutting system 1 can form a scrap S having a 'C' shape surrounding only the front end and both ends of the product P, and compared to the conventional laser cutting system, the scrap (S) ) can be reduced.
또한, 레이저 절단 시스템(1)에 의하면, 수직으로 상호 교차되는 커팅 라인들(C1, C2, C3, C4)을 통해 제품 원단(F)으로부터 제품(P)을 분할 형성할 수 있는 바, 제품(P)의 모서리를 구성하는 커팅 라인들(C1, C2, C3, C4)이 미연결됨으로 인해 제품 원단(F)이 오절단 내지는 미절단되는 것을 방지할 수 있고, 제품(P)의 직각도 및 치수 정밀도를 향상시킬 수 있다.In addition, according to the laser cutting system 1, the product (P) can be divided and formed from the original product (F) through the cutting lines (C1, C2, C3, C4) that cross each other vertically, the product ( Because the cutting lines C1, C2, C3, C4 constituting the edge of P) are unconnected, it is possible to prevent the product fabric F from being erroneously cut or uncut, and the perpendicularity and Dimensional precision can be improved.
이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다.The above description is merely illustrative of the technical spirit of the present invention, and various modifications and variations will be possible without departing from the essential characteristics of the present invention by those skilled in the art to which the present invention pertains.
따라서, 본 발명에 개시된 실시예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.Accordingly, the embodiments disclosed in the present invention are not intended to limit the technical spirit of the present invention, but to explain, and the scope of the technical spirit of the present invention is not limited by these embodiments. The protection scope of the present invention should be construed by the following claims, and all technical ideas within the scope equivalent thereto should be construed as being included in the scope of the present invention.

Claims (8)

  1. 제품 원단의 선단부로부터 미리 정해진 반제품 길이만큼 이격된 상기 제품 원단의 일영역을 상기 제품 원단의 폭 방향으로 레이저 절단하여, 상기 제품 원단으로부터 반제품을 분할 형성하기 위한 제1 커팅 라인을 형성하는 제1 원단용 재단기와, 상기 제1 커팅 라인에 비해 미리 정해진 제품 길이만큼 상기 제품 원단의 선단부 쪽에 위치한 제품 원단의 타영역을 상기 폭 방향으로 레이저 절단하여, 상기 제품 원단의 양측 단부들 각각으로부터 미리 정해진 여유 간격만큼 이격된 제2 커팅 라인을 형성하는 제2 원단용 재단기를 구비하는 원단용 재단 유닛; 및A first fabric for forming a first cutting line for dividing a semi-finished product from the product fabric by laser cutting a region of the product fabric spaced apart by a predetermined semi-finished product length from the front end of the product fabric in the width direction of the product fabric A cutting machine for laser cutting, in the width direction, the other area of the product fabric located on the tip side of the product fabric by a predetermined product length compared to the first cutting line, in the width direction, a predetermined clearance distance from each of both ends of the product fabric a cutting unit for a fabric having a cutter for a second fabric that forms a second cutting line spaced apart by the same; and
    상기 반제품을 상기 제품 원단의 길이 방향으로 레이저 절단하여, 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 교차되되, 상기 반제품의 선단부 및 일측 단부 각각으로부터 미리 정해진 여유 간격만큼 이격된 제3 커팅 라인을 형성하는 제1 반제품용 재단기와, 상기 반제품을 상기 길이 방향으로 레이저 절단하여, 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 교차되되, 상기 반제품의 선단부 및 상기 일측 단부와 반대되는 타측 단부 각각으로부터 미리 정해진 여유 간격만큼 이격됨과 동시에 상기 제3 커팅 라인으로부터 미리 정해진 제품 폭만큼 상기 폭 방향으로 이격된 제4 커팅 라인을 형성하는 제2 반제품용 재단기를 구비하고, 상기 제3 커팅 라인 및 상기 제4 커팅 라인을 통해 상기 반제품으로부터 제품을 분할 형성하는 제2 재단 유닛을 포함하는, 레이저 절단 시스템.A third cutting line intersecting the first cutting line and the second cutting line by laser cutting the semi-finished product in the longitudinal direction of the product fabric, spaced apart from each of the tip and one end of the semi-finished product by a predetermined clearance A cutting machine for forming a first semi-finished product, and laser cutting the semi-finished product in the longitudinal direction, intersecting the first cutting line and the second cutting line, from the front end of the semi-finished product and the other end opposite to the one end, respectively and a second semi-finished product cutter for forming a fourth cutting line spaced apart by a predetermined clearance interval and spaced apart from the third cutting line in the width direction by a predetermined product width, the third cutting line and the fourth and a second cutting unit that divides the product from the semi-finished product through a cutting line.
  2. 제1항에 있어서,According to claim 1,
    상기 반제품 길이는, 상기 제품 길이에 비해 미리 정해진 여유 간격만큼 길게 정해지는, 레이저 절단 시스템.The semi-finished product length is determined to be longer than the product length by a predetermined clearance interval, the laser cutting system.
  3. 제2항에 있어서,3. The method of claim 2,
    상기 제1 커팅 라인은, 상기 제품 원단의 선단부로부터 상기 길이 방향의 반대 방향으로 상기 반제품 길이만큼 이격되도록 형성되는, 레이저 절단 시스템.The first cutting line is formed so as to be spaced apart by the length of the semi-finished product in the opposite direction to the longitudinal direction from the front end of the product fabric, laser cutting system.
  4. 제3항에 있어서,4. The method of claim 3,
    상기 제2 커팅 라인은, 상기 제품 원단의 선단부로부터 상기 길이 방향의 반대 방향으로 미리 정해진 여유 간격만큼 이격되도록 형성되는, 레이저 절단 시스템.The second cutting line is formed so as to be spaced apart from the front end of the product fabric by a predetermined clearance in the opposite direction to the longitudinal direction, the laser cutting system.
  5. 제1항에 있어서,According to claim 1,
    상기 제1 커팅 라인과 상기 제2 커팅 라인 중 적어도 하나의 커팅 라인을 촬영하여, 상기 적어도 하나의 커팅 라인의 촬영 이미지를 생성하는 카메라를 더 포함하고,A camera for generating a photographed image of the at least one cutting line by photographing at least one of the first cutting line and the second cutting line;
    상기 제1 원단형 재단기 및 상기 제2 원단형 재단기는 각각, 상기 촬영 이미지로부터 검출된 상기 적어도 하나의 커팅 라인의 연장 방향을 기준으로, 상기 제3 커팅 라인 및 상기 제4 커팅 라인을 연장 방향을 조절하는, 레이저 절단 시스템.The first far-end cutter and the second far-end cutter respectively extend the third cutting line and the fourth cutting line based on the extension direction of the at least one cutting line detected from the photographed image. Regulating, laser cutting system.
  6. 제1항에 있어서,According to claim 1,
    상기 제1 원단형 재단기는, 상기 촬영 이미지로부터 검출된 상기 적어도 하나의 커팅 라인의 연장 방향을 기준으로, 상기 제3 커팅 라인을 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 수직으로 교차되도록 형성하고,The first far-end cutter is configured to vertically intersect the third cutting line with the first cutting line and the second cutting line based on the extension direction of the at least one cutting line detected from the photographed image do,
    상기 제2 원단형 재단기는, 상기 촬영 이미지로부터 검출된 상기 적어도 하나의 커팅 라인의 연장 방향을 기준으로, 상기 제4 커팅 라인을 상기 제1 커팅 라인 및 상기 제2 커팅 라인과 수직으로 교차되도록 형성하는, 레이저 절단 시스템.The second far-end cutter is configured to vertically intersect the fourth cutting line with the first and second cutting lines based on the extension direction of the at least one cutting line detected from the photographed image. which, laser cutting system.
  7. 제6항에 있어서,7. The method of claim 6,
    상기 제1 원단형 재단기는, 레이저빔을 생성하여 발진하는 제1 레이저 발진기와, 상기 레이저빔을 집광하여 상기 반제품에 조사하는 제1 레이저 헤드와, 상기 제1 레이저 헤드를 미리 정해진 위치에 배치하거나, 상기 제1 레이저 헤드의 이송 경로의 조절을 통해 제1 레이저 헤드로부터 방출된 레이저빔의 조사 경로를 조절할 수 있도록 상기 제1 레이저 헤드를 이송하는 제1 헤드 드라이버를 갖는, 레이저 절단 시스템.The first far-end cutter includes a first laser oscillator that generates and oscillates a laser beam, a first laser head that condenses the laser beam and irradiates the semi-finished product, and the first laser head is disposed at a predetermined position or , Having a first head driver for transporting the first laser head so as to adjust the irradiation path of the laser beam emitted from the first laser head through the adjustment of the transport path of the first laser head, laser cutting system.
  8. 제6항에 있어서,7. The method of claim 6,
    상기 제2 원단형 재단기는, 레이저빔을 생성하여 발진하는 제1 레이저 발진기와, 상기 레이저빔을 집광하여 상기 반제품에 조사하는 제2 레이저 헤드와, 상기 제2 레이저 헤드를 미리 정해진 위치에 배치하거나, 상기 제2 레이저 헤드의 이송 경로의 조절을 통해 제2 레이저 헤드로부터 방출된 레이저빔의 조사 경로를 조절할 수 있도록 상기 제2 레이저 헤드를 이송하는 제2 헤드 드라이버를 갖는, 레이저 절단 시스템.The second far-end cutter includes a first laser oscillator that generates and oscillates a laser beam, a second laser head that condenses the laser beam and irradiates the semi-finished product, and the second laser head is arranged at a predetermined position or , Having a second head driver for transporting the second laser head so as to adjust the irradiation path of the laser beam emitted from the second laser head through the adjustment of the transport path of the second laser head, laser cutting system.
PCT/KR2021/095103 2020-11-16 2021-11-16 Laser cutting system WO2022103246A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007038274A (en) * 2005-08-04 2007-02-15 Kawamura Seiki Kk Method for cutting prepreg
KR101476710B1 (en) * 2013-04-15 2014-12-29 (주)엔에스 Cutting device and cutting method thereof
KR101628326B1 (en) * 2015-01-16 2016-06-08 (주)엔에스 Apparatus and method for cutting sheet
KR101702568B1 (en) * 2015-07-28 2017-02-06 (주)엔에스 A laser cutting apparatus for forming stepped portion
KR20200008088A (en) * 2018-07-13 2020-01-23 (주)엔피에스 Laser cutting system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007038274A (en) * 2005-08-04 2007-02-15 Kawamura Seiki Kk Method for cutting prepreg
KR101476710B1 (en) * 2013-04-15 2014-12-29 (주)엔에스 Cutting device and cutting method thereof
KR101628326B1 (en) * 2015-01-16 2016-06-08 (주)엔에스 Apparatus and method for cutting sheet
KR101702568B1 (en) * 2015-07-28 2017-02-06 (주)엔에스 A laser cutting apparatus for forming stepped portion
KR20200008088A (en) * 2018-07-13 2020-01-23 (주)엔피에스 Laser cutting system

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