WO2022100313A1 - Mine water advanced treatment system and mine water treatment method thereof - Google Patents

Mine water advanced treatment system and mine water treatment method thereof Download PDF

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WO2022100313A1
WO2022100313A1 PCT/CN2021/121605 CN2021121605W WO2022100313A1 WO 2022100313 A1 WO2022100313 A1 WO 2022100313A1 CN 2021121605 W CN2021121605 W CN 2021121605W WO 2022100313 A1 WO2022100313 A1 WO 2022100313A1
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water
tank
microfiltration
softening
reverse osmosis
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刘军
杨龙
宫建瑞
孙少龙
李春泉
程池权
刘健
王英惠
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南京万德斯环保科技股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/10Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities

Abstract

Disclosed in the present invention are a mine water advanced treatment system and a treatment method thereof. The system comprises a regulating tank, a V-shaped filter tank, an ultrafiltration system, a primary reverse osmosis system, a secondary microfiltration softening system, a secondary reverse osmosis system, a tertiary microfiltration softening system, an ion exchange softening system, a DTRO system, and an evaporation crystallization salt separation system which are sequentially connected. Corresponding pre-treatment processes are performed according to different water inlet conditions, and the ultrafiltration system, the secondary microfiltration softening system, the tertiary microfiltration softening system, and a softening device are comprised. Clear liquid produced by the primary and secondary reverse osmosis systems, the DTRO system, and the evaporation crystallization salt separation system is mixed then to serve as produced water and discharged into a water production tank; and finally, concentrated water discharged from the DTRO system serves as concentrated salt water and enters the evaporation crystallization salt separation system to obtain industrial-grade anhydrous sodium sulfate and sodium chloride crystalline salt. The system and the method procedure of the present invention are simple, the produced water can be comprehensively utilized, the sodium sulfate and sodium chloride crystalline salt can be effectively separated, and thus resource utilization of crystalline salt separation is achieved.

Description

一种矿井水深度处理系统及其处理矿井水的方法Mine water advanced treatment system and method for treating mine water 技术领域technical field
本发明涉及一种矿井水深度处理方法和系统,属于环保水处理技术领域。The invention relates to a method and system for advanced treatment of mine water, belonging to the technical field of environmental protection water treatment.
背景技术Background technique
随着工业的快速发展以及煤炭资源需求的不断增加,煤炭产业取得了长足的发展,使得相关产业也得到了改善与进步。然而在煤炭开采时存在大量矿井水涌现,涌出的矿井水远远超过煤矿自用水量。实际煤炭开采过程中,地下水与煤层、岩层接触,以及人类活动的影响,易发生一系列的物理、化学合生化反应,因而具有显著的煤炭行业特征。主要体现在含有悬浮物的矿井水的悬浮物含量远远高于地表水,感官性状差;同时所含悬浮物的粒度小、比重轻、沉降速度慢、混凝效果差;矿井水中含有的总离子含量比一般地表水高得多,主要离子成分为硫酸根离子与氯离子,其中很大一部分是硫酸根离子;矿井水常伴有大量的亚铁离子,二价锰离子,增加了处理的难度。若直接外排该类废水不仅造成水资源浪费,同时容易造成环境污染,严重影响人类身心健康与环境友好型社会建设。With the rapid development of the industry and the continuous increase in the demand for coal resources, the coal industry has made great progress, making the related industries also improved and progressed. However, a large amount of mine water emerges during coal mining, and the outflow of mine water far exceeds the coal mine's own water consumption. In the actual process of coal mining, the groundwater is in contact with coal seams and rock formations, as well as the influence of human activities, and a series of physical and chemical biochemical reactions are prone to occur, so it has significant characteristics of the coal industry. It is mainly reflected in that the content of suspended solids in mine water containing suspended solids is much higher than that of surface water, and the sensory properties are poor; at the same time, the suspended solids contained in the suspended solids have small particle size, light specific gravity, slow settling speed and poor coagulation effect; The ion content is much higher than that of general surface water, and the main ion components are sulfate ions and chloride ions, a large part of which are sulfate ions; mine water is often accompanied by a large amount of ferrous ions and manganese ions, which increases the processing efficiency difficulty. If this type of wastewater is directly discharged, it will not only waste water resources, but also easily cause environmental pollution, which will seriously affect the physical and mental health of human beings and the construction of an environment-friendly society.
矿井水作为高含盐废水,具有COD、氨氮含量低,矿化度高,悬浮物、TDS含量高,且产水量大等特点。该类废水应进行深度处理后综合利用,实现水资源循环利用,以及结晶盐的资源化利用。膜分离技术作为一种节能环保型技术,可在分子级内进行物质分离,分离过程属典型的物理分离,能耗极低,且自动化程度高,工艺简单,操作方便。因此针对矿井水水质条件,利用膜分离技术通过逐级处理,一方面可产出符合出水水质要求的洁净水,另一方面可实现矿井水内盐含量的富集,实现减量。产水洁净水作为水资源循环利用。浓缩后的矿井水作为浓盐水主要成分为硫酸钠与氯化钠混合盐,且硫酸钠含量占主体部分,通过进一步处理后可进行结晶盐资源化处理。Mine water, as high-salinity wastewater, has the characteristics of low COD and ammonia nitrogen content, high salinity, high suspended solids and TDS content, and large water production. This type of wastewater should be comprehensively utilized after advanced treatment to realize the recycling of water resources and the resource utilization of crystalline salt. As an energy-saving and environmentally friendly technology, membrane separation technology can separate substances at the molecular level. The separation process is a typical physical separation, with extremely low energy consumption, high degree of automation, simple process and convenient operation. Therefore, according to the quality conditions of mine water, the use of membrane separation technology can produce clean water that meets the requirements of effluent quality through step-by-step treatment. Produced water and clean water are recycled as water resources. The main component of concentrated mine water as concentrated brine is mixed salt of sodium sulfate and sodium chloride, and the content of sodium sulfate accounts for the main part. After further treatment, crystalline salt can be treated as a resource.
目前,浓盐水达标排放的常规处理工艺为蒸发结晶技术,主要有单效蒸发、多效蒸发及MVR蒸发。矿井水经膜分离技术处理产出的浓盐水,其中无机盐以杂盐形式存在,若单独采用上述蒸发结晶工艺产生的结晶盐均为杂盐,一般情况下该类结晶盐可视为危险固体废弃物,不利于结晶盐资源化利用。如果处理不当, 该类结晶盐在淋溶作用下会形成二次污染。从结晶技术角度出发,单组份盐的结晶技术已经比较成熟,然而单组份盐的溶解度数据和速率常数并不适用于混合盐的复杂系统,即使混盐中其它盐类的数量较少,也可能对结晶过程产生很大的影响,很难保证浓盐水处理达到排放要求。因此针对目前处理技术存在的问题及不足,特此开发本申请专利所提出的高效、节能、操作性强的矿井水深度处理工艺,实现矿井水水资源的回收利用以及分盐资源化处理。At present, the conventional treatment process for the discharge of concentrated brine that meets the standard is evaporation crystallization technology, which mainly includes single-effect evaporation, multi-effect evaporation and MVR evaporation. The concentrated brine produced by the treatment of mine water through membrane separation technology, in which inorganic salts exist in the form of miscellaneous salts. If the crystalline salts produced by the above evaporation crystallization process are miscellaneous salts, in general, such crystalline salts can be regarded as dangerous solids waste, which is not conducive to the resource utilization of crystalline salt. If not handled properly, this kind of crystalline salt will form secondary pollution under the action of leaching. From the perspective of crystallization technology, the crystallization technology of single-component salts is relatively mature. However, the solubility data and rate constants of single-component salts are not suitable for complex systems of mixed salts, even if the amount of other salts in the mixed salt is small. It may also have a great impact on the crystallization process, and it is difficult to ensure that the brine treatment meets the discharge requirements. Therefore, in view of the existing problems and deficiencies of the current treatment technology, the high-efficiency, energy-saving, and strong operability advanced mine water treatment process proposed in the patent application is hereby developed to realize the recovery and utilization of mine water resources and the treatment of salt-separated resources.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明的目的在于提出一种矿井水深度处理方法和系统。采用主要工艺为“膜分离技术+蒸发结晶分盐技术”。该处理过程具有可操作性强,工艺简单,安全系数高,设备投资运行成本低,清洁无污染的特点。通过矿井水深度处理技术,去除水中硬度、胶体颗粒、硫酸根离子、氯离子等污染物,出水水质满足《地表水环境质量标准GB3838-2002》表1三类水质(非湖、库)和表2水质指标要求,同时TDS小于500mg/L,硫酸盐小于250mg/L,实现水资源循环利用。同时,在蒸发结晶分盐系统创新地提出了“蒸发结晶技术+冷冻结晶技术+单效蒸发技术”实现矿井水中硫酸钠与氯化钠的分盐目的,不仅解决了混盐危废的问题,而且还可对结晶盐进行资源化利用。该分盐组合工艺能耗低、操作简单、氯化钠与硫酸钠二元体系蒸发结晶分盐过程无需精确控制,降低了操作成本。In order to solve the above problems, the purpose of the present invention is to propose a method and system for advanced treatment of mine water. The main process is "membrane separation technology + evaporation crystallization salt separation technology". The treatment process has the characteristics of strong operability, simple process, high safety factor, low equipment investment and operation cost, clean and pollution-free. Through advanced mine water treatment technology, pollutants such as hardness, colloidal particles, sulfate ions, chloride ions and other pollutants in the water are removed, and the effluent quality meets the three types of water quality in Table 1 of "Surface Water Environmental Quality Standard GB3838-2002" (non-lake, reservoir) and table water. 2. Water quality index requirements, at the same time, TDS is less than 500mg/L, sulfate is less than 250mg/L, so as to realize the recycling of water resources. At the same time, in the evaporative crystallization and salt separation system, it innovatively proposed "evaporative crystallization technology + freezing crystallization technology + single-effect evaporation technology" to achieve the purpose of salt separation of sodium sulfate and sodium chloride in mine water, which not only solved the problem of mixed salt and hazardous waste, but also Moreover, the crystalline salt can also be utilized as a resource. The salt-separation combined process has low energy consumption, simple operation, and the evaporation, crystallization, and salt-separation process of the binary system of sodium chloride and sodium sulfate does not require precise control, thereby reducing the operation cost.
为解决上述问题,本发明采用的方案如下:一种矿井水深度处理系统,其特征在于,包括依次连接的调节池、V型滤池、超滤系统、一级反渗透系统、二级微滤软化系统、二级反渗透系统、三级微滤软化系统、离子交换软化系统、DTRO系统和蒸发结晶分盐系统;所述一级反渗透系统、二级反渗透系统、DTRO系统和蒸发结晶分盐系统均设有清液管与产水池连通,用于将清液排入产水池。In order to solve the above-mentioned problems, the scheme adopted in the present invention is as follows: a mine water advanced treatment system, which is characterized in that it includes a regulating tank, a V-type filter tank, an ultrafiltration system, a primary reverse osmosis system, and a secondary microfiltration system connected in sequence. Softening system, secondary reverse osmosis system, tertiary microfiltration softening system, ion exchange softening system, DTRO system and evaporative crystallization salt separation system; the primary reverse osmosis system, secondary reverse osmosis system, DTRO system and evaporative crystallization system The salt system is equipped with a clear liquid pipe to communicate with the production tank, which is used to discharge the clear liquid into the production tank.
进一步,根据上述设计方案所述矿井水深度处理系统,其特征在于,所述二级微滤软化系统与三级微滤软化系统包括软化水池与微滤膜单元;软化水池采用化学软化法,投加纯碱与液碱,去除钙、镁、硅;微滤膜单元采用管式微滤膜,经二级微滤软化系统和三级微滤软化系统后,钙离子浓度低于15mg/L,镁离子浓度低于20mg/L,二氧化硅浓度低于20mg/L。Further, according to the mine water advanced treatment system according to the above design scheme, it is characterized in that the two-stage microfiltration softening system and the three-stage microfiltration softening system include a softening pool and a microfiltration membrane unit; Add soda ash and liquid caustic soda to remove calcium, magnesium and silicon; the microfiltration membrane unit adopts tubular microfiltration membrane, after the secondary microfiltration softening system and the third microfiltration softening system, the calcium ion concentration is lower than 15mg/L, The concentration is lower than 20mg/L, and the silica concentration is lower than 20mg/L.
进一步,根据上述设计方案所述矿井水深度处理系统,其特征在于,所述 二级微滤软化系统与三级微滤软化系统产水设置预处理产水池,池内加酸回调pH至6~9,吹脱去除碱度。Further, the mine water advanced treatment system according to the above design scheme is characterized in that, the water produced by the two-stage microfiltration softening system and the third-stage microfiltration softening system is provided with a pretreatment water production tank, and acid is added in the tank to adjust the pH to 6-9. , stripping to remove alkalinity.
进一步,根据上述设计方案所述矿井水深度处理系统,其特征在于,所述蒸发结晶分盐系统包括蒸发结晶单元、冷冻结晶单元、单效蒸发结晶单元;蒸发结晶单元采用MVR或多效蒸发,蒸发结晶单元与冷冻结晶单元联合处理获得无水硫酸钠结晶盐,纯度≥97%;经冷冻结晶单元产出母液进入单效蒸发结晶单元;单效蒸发结晶单元采用MVR或减压蒸馏,获得氯化钠结晶盐,纯度≥97.5%,实现硫酸钠与氯化钠分盐处理;所述单效蒸发结晶单元排出的蒸发冷凝液用于对冷冻结晶器排出的液体进行预热。Further, the mine water advanced treatment system according to the above design scheme is characterized in that, the evaporative crystallization and salt separation system includes an evaporative crystallization unit, a frozen crystallization unit, and a single-effect evaporative crystallization unit; the evaporative crystallization unit adopts MVR or multi-effect evaporation, The evaporative crystallization unit and the freezing crystallization unit are combined to obtain anhydrous sodium sulfate crystalline salt with a purity of ≥97%; the mother liquor produced by the freezing crystallization unit enters the single-effect evaporative crystallization unit; the single-effect evaporative crystallization unit adopts MVR or vacuum distillation to obtain chlorine The sodium chloride crystalline salt, with a purity of ≥97.5%, realizes the salt separation treatment of sodium sulfate and sodium chloride; the evaporative condensate discharged from the single-effect evaporative crystallization unit is used to preheat the liquid discharged from the freezing crystallizer.
进一步,根据上述设计方案所述矿井水深度处理系统,其特征在于,所述V型滤池和调节池之间设有废水收集池、高效澄清池和污泥浓缩池;所述废水收集池设置于V型滤池下方;V型滤池反洗废水通过自流进入废水收集池,废水收集池出水连接至高效澄清池;高效澄清池上清液进入调节池,下层污泥出口与污泥浓缩池进口连接;污泥浓缩池上层清液返回至废水收集池,浓缩后的污泥进入污泥处理装置。Further, according to the mine water advanced treatment system according to the above-mentioned design scheme, it is characterized in that a waste water collection tank, a high-efficiency clarifier and a sludge concentration tank are arranged between the V-shaped filter tank and the adjustment tank; the waste water collection tank is arranged in the Below the V-type filter tank; the backwash wastewater of the V-type filter tank enters the wastewater collection tank through self-flow, and the effluent of the wastewater collection tank is connected to the high-efficiency clarifier; the supernatant of the high-efficiency clarifier enters the adjustment tank, and the lower sludge outlet is connected to the sludge thickening tank inlet. ; The supernatant of the sludge thickening tank is returned to the waste water collection tank, and the concentrated sludge enters the sludge treatment device.
进一步,根据上述设计方案所述矿井水深度处理系统,其特征在于,所述二级微滤软化系统与三级微滤软化系统中分别设有浓水反应池、浓水浓缩池;二级微滤软化系统的浓水反应池入口与一级反渗透系统产出浓水相连,其出水口溢流至二级微滤软化系统的浓水浓缩池;三级微滤软化系统的浓水反应池入口与二级反渗透系统产出浓水相连,其出水口溢流至三级微滤软化系统的浓水浓缩池;所述二级微滤软化系统与三级微滤软化系统的浓水反应池内均加入碳酸钠和氢氧化钠。出口溢流至浓水浓缩池,池内设置搅拌系统,出口接入二级微滤单元与三级微滤单元进口。Further, according to the mine water advanced treatment system according to the above-mentioned design scheme, it is characterized in that, the secondary microfiltration softening system and the tertiary microfiltration softening system are respectively provided with a concentrated water reaction tank and a concentrated water concentration tank; The inlet of the concentrated water reaction tank of the filtration softening system is connected to the concentrated water produced by the primary reverse osmosis system, and the outlet overflows to the concentrated water concentration tank of the secondary microfiltration softening system; the concentrated water reaction tank of the tertiary microfiltration softening system The inlet is connected to the concentrated water produced by the secondary reverse osmosis system, and the water outlet overflows to the concentrated water concentration tank of the third-stage microfiltration softening system; the second-stage microfiltration softening system reacts with the concentrated water of the third-stage microfiltration softening system Sodium carbonate and sodium hydroxide were added to the pool. The outlet overflows to the concentrated water concentration tank, and a stirring system is set in the tank, and the outlet is connected to the inlet of the second-stage microfiltration unit and the third-stage microfiltration unit.
二级微滤软化系统与三级微滤软化系统包括浓水反应池、浓水浓缩池与微滤膜单元。浓水反应池采用化学软化法,投加纯碱与液碱进行软化处理;微滤膜单元采用管式微滤膜,经微滤软化系统后,钙离子浓度低于15mg/L,镁离子浓度低于20mg/L,二氧化硅浓度低于20mg/L。Two-stage microfiltration softening system and three-stage microfiltration softening system include concentrated water reaction tank, concentrated water concentration tank and microfiltration membrane unit. The concentrated water reaction tank adopts chemical softening method, adding soda ash and liquid caustic soda for softening treatment; the microfiltration membrane unit adopts tubular microfiltration membrane, after the microfiltration softening system, the calcium ion concentration is lower than 15mg/L, and the magnesium ion concentration is lower than 20mg/L, the silica concentration is lower than 20mg/L.
二级反渗透系统和离子交换软化器前设置预处理产水池,分别用于二级微滤软化系统和三级微滤软化系统的产水进行预处理,向预处理产水池内加酸回调 pH至6~9,吹脱去除碱度。The secondary reverse osmosis system and the ion exchange softener are provided with a pretreatment water tank, which is used for the pretreatment of the produced water of the secondary microfiltration softening system and the tertiary microfiltration softening system respectively, and acid is added to the pretreatment water tank to adjust the pH. To 6-9, strip to remove alkalinity.
进一步,根据上述设计方案所述矿井水深度处理系统处理矿井水的方法,其特征在于,矿井水经调节池调节均质后,进入V型滤池进行过滤,过滤液作为净化水,后依次经过超滤系统、一级反渗透系统、二级微滤软化系统、二级反渗透系统、三级微滤软化系统、离子交换软化系统、DTRO系统和蒸发结晶分盐系统;所述一级反渗透系统、二级反渗透系统与DTRO系统产出的清液混合后作为产出水,排入产水池;所述一级反渗透系统产出浓水经过二级微滤软化系统后进入二级反渗透系统;所述二级反渗透系统产出浓水依次经过三级微滤软化系统、离子交换软化系统、DTRO系统,最后DTRO系统排出的浓水作为浓盐水进入蒸发结晶分盐系统,产出蒸发冷凝液、无水硫酸钠结晶盐和氯化钠结晶盐。Further, according to the method for treating mine water by the mine water advanced treatment system described in the above design scheme, it is characterized in that, after the mine water is regulated and homogenized by the adjustment tank, it enters the V-type filter tank for filtration, and the filtrate is used as purified water, and then passes through the Ultrafiltration system, primary reverse osmosis system, secondary microfiltration softening system, secondary reverse osmosis system, tertiary microfiltration softening system, ion exchange softening system, DTRO system and evaporative crystallization salt separation system; the primary reverse osmosis system The clear liquid produced by the system, the secondary reverse osmosis system and the DTRO system is mixed as produced water and discharged into the production pool; the concentrated water produced by the primary reverse osmosis system passes through the secondary microfiltration softening system and enters the secondary reverse osmosis system. Osmosis system; the concentrated water produced by the two-stage reverse osmosis system sequentially passes through the three-stage microfiltration softening system, the ion exchange softening system, and the DTRO system. Finally, the concentrated water discharged from the DTRO system enters the evaporative crystallization and salt separation system as concentrated brine, and the output Evaporate condensate, anhydrous sodium sulfate crystalline salt and sodium chloride crystalline salt.
进一步,根据上述设计方案所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述调节池为曝气调节池,通过曝气预氧化处理,去除废水中还原性物质,用于均质调节,维持后续工艺稳定。Further, according to the method for treating mine water in the mine water advanced treatment system according to the above-mentioned design scheme, it is characterized in that, the adjustment tank is an aeration adjustment tank, and through aeration pre-oxidation treatment, the reducing substances in the waste water are removed, and the reducing substances in the waste water are removed for homogenization. Quality adjustment to maintain the stability of the subsequent process.
进一步,根据上述设计方案所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述V型滤池采用石英砂均质滤料,用于去除水中胶体与SS,出水浊度≤3NTU。Further, according to the method for the mine water advanced treatment system described in the above-mentioned design scheme, it is characterized in that, the V-shaped filter tank adopts quartz sand homogeneous filter material for removing colloid and SS in the water, and the effluent turbidity is less than or equal to 3NTU .
进一步,根据上述设计方案所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述超滤系统采用中空纤维膜元件,以错流过滤形式,去除细菌、病毒、胶体颗粒,回收率大于等于95%。Further, according to the method for treating mine water in the mine water advanced treatment system according to the above design scheme, it is characterized in that, the ultrafiltration system adopts hollow fiber membrane elements to remove bacteria, viruses and colloidal particles in the form of cross-flow filtration, and the recovery rate is greater than or equal to 95%.
进一步,根据上述设计方案所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述一级反渗透系统采用卷式膜,回收率大于等于70%,清水排入产水池;所述二级反渗透系统采用卷式膜,回收率不低于80%,清水排入产水池。Further, according to the method for treating mine water in the mine water advanced treatment system according to the above-mentioned design scheme, it is characterized in that the first-stage reverse osmosis system adopts a roll-type membrane, the recovery rate is greater than or equal to 70%, and the clean water is discharged into the water production tank; The secondary reverse osmosis system adopts roll membrane, the recovery rate is not less than 80%, and the clean water is discharged into the production tank.
进一步,根据上述设计方案所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述离子交换软化器采用螯合树脂,采用3~4%盐酸溶液和4~5%氢氧化钠溶液进行树脂再生。Further, according to the method for treating mine water in the mine water advanced treatment system according to the above design scheme, it is characterized in that, the ion exchange softener adopts chelating resin, adopts 3-4% hydrochloric acid solution and 4-5% sodium hydroxide solution Resin regeneration.
进一步,根据上述设计方案所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述DTRO系统回收率为50~55%,运行压力≤120bar,DTRO系统排出浓水作为蒸发结晶分盐系统母液,DTRO系统排出清水排入产水池。Further, according to the method for treating mine water by the mine water advanced treatment system described in the above design scheme, it is characterized in that the recovery rate of the DTRO system is 50-55%, the operating pressure is ≤ 120bar, and the concentrated water discharged from the DTRO system is used as evaporative crystallization and salt separation The mother liquor of the system, the clean water discharged from the DTRO system is discharged into the production tank.
本发明公开一种矿井水深度处理方法,包括如下步骤:The invention discloses a method for advanced treatment of mine water, comprising the following steps:
高矿井水经调节池调节均质后,进入V型滤池进行过滤,过滤液作为净化水,经一级反渗透系统、二级反渗透系统与DTRO系统逐级减量处理。其中每级膜系统根据进水条件不同经过了相应的预处理工序,包括超滤系统、二级微滤软化系统、三级微滤软化系统与离子交换软化系统。一级、二级反渗透系统与DTRO系统产出的清液混合后作为产出水,排入产水池;最终由DTRO系统排出的浓水作为浓盐水,进入蒸发结晶分盐系统,获得工业级无水硫酸钠与氯化钠结晶盐。After the high mine water is regulated and homogenized by the regulating tank, it enters the V-type filter tank for filtration, and the filtrate is used as purified water, which is gradually reduced by the primary reverse osmosis system, the secondary reverse osmosis system and the DTRO system. Each stage of membrane system has undergone corresponding pretreatment procedures according to different influent conditions, including ultrafiltration system, secondary microfiltration softening system, tertiary microfiltration softening system and ion exchange softening system. The clear liquid produced by the primary and secondary reverse osmosis systems and the DTRO system is mixed as produced water and discharged into the production pool; finally, the concentrated water discharged from the DTRO system is used as concentrated brine and enters the evaporative crystallization and salt separation system to obtain industrial grade. Anhydrous sodium sulfate and sodium chloride crystalline salt.
作为进一步的方案,蒸发结晶单元产出的杂盐母液可用于冷冻结晶形成的十水硫酸钠晶浆加热,回收部分热量。As a further solution, the miscellaneous salt mother liquor produced by the evaporative crystallization unit can be used to heat the sodium sulfate decahydrate crystal slurry formed by freezing and crystallization to recover part of the heat.
本发明还公开一种矿井水深度处理系统,包括依次连接的调节池、V型滤池、超滤系统、一级反渗透系统、二级微滤软化系统、二级反渗透系统、三级微滤软化系统、DTRO系统和蒸发结晶分盐系统。The invention also discloses a mine water advanced treatment system, comprising a regulating tank, a V-shaped filter tank, an ultrafiltration system, a first-stage reverse osmosis system, a second-stage microfiltration softening system, a second-stage reverse osmosis system, and a third-stage microfiltration system connected in sequence. Filter softening system, DTRO system and evaporative crystallization salt separation system.
其中,V型滤池和调节池之间设有废水收集池、高效澄清池和污泥浓缩池。废水收集池设置于V型滤池下方,V型滤池反洗废水自流进入废水收集池,废水收集池出水连接至高效澄清池,高效澄清池上清液进入调节池,下层污泥出口与污泥浓缩池进口连接,污泥浓缩池上层清液接入废水收集池,浓缩后的污泥排入污泥处理装置。Among them, a waste water collection tank, a high-efficiency clarifier and a sludge concentration tank are arranged between the V-type filter tank and the adjustment tank. The wastewater collection tank is set under the V-type filter tank, the backwash wastewater of the V-type filter tank flows into the wastewater collection tank, the outlet water of the wastewater collection tank is connected to the high-efficiency clarifier, the supernatant of the high-efficiency clarifier enters the adjustment tank, and the lower sludge outlet is connected to the sludge. The inlet of the concentration tank is connected, the supernatant of the sludge concentration tank is connected to the waste water collection tank, and the concentrated sludge is discharged into the sludge treatment device.
本发明的技术效果如下:(1)利用调节池与V型滤池将矿井水处理至满足膜分离工艺进水要求,维持了后续浓缩处理稳定性,并结合膜分离技术和蒸发结晶分盐技术进一步分离纯化使矿井水出水符合《地表水环境质量标准GB3838-2002》表1三类水质(非湖、库)和表2水质指标要求。The technical effects of the present invention are as follows: (1) Mine water is treated to meet the influent requirements of the membrane separation process by using the regulating tank and the V-type filter, and the stability of the subsequent concentration treatment is maintained, and the membrane separation technology and the evaporative crystallization salt separation technology are combined. Further separation and purification make the effluent of the mine water meet the requirements of the three types of water quality in Table 1 (non-lakes and reservoirs) and the water quality indicators in Table 2 of "Surface Water Environmental Quality Standard GB3838-2002".
(2)微滤软化装置与软化系统,可有效去除水中钙、镁、硅,且系统操作简单,无需投入大量药剂与设备成本。(2) Microfiltration softening device and softening system can effectively remove calcium, magnesium and silicon from water, and the system is simple to operate, without the need to invest a lot of chemicals and equipment costs.
(3)矿井水深度处理后出水水质好且系统运行稳定。(3) The quality of the effluent after advanced treatment of mine water is good and the system runs stably.
(4)蒸发结晶分盐系统中硫酸钠与氯化钠出盐纯度高,解决了混盐危废问题以及硫酸钠与氯化钠二元体系蒸发结晶分盐困难的劣势。(4) The sodium sulfate and sodium chloride in the evaporative crystallization and salt separation system have high salt purity, which solves the problem of mixed salt hazardous waste and the disadvantage of difficulty in evaporative crystallization and salt separation of the sodium sulfate and sodium chloride binary system.
(5)整体工艺简单易行,安全系数高,分盐操作易于控制,实现了矿井水水资源循环利用以及结晶盐的资源化利用。(5) The overall process is simple and easy to implement, the safety factor is high, and the salt separation operation is easy to control, realizing the recycling of mine water resources and the resource utilization of crystalline salt.
附图说明Description of drawings
图1是本发明公开的一种矿井水深度处理工艺流程示意图;Fig. 1 is a kind of mine water advanced treatment process schematic diagram disclosed by the present invention;
图2是本发明公开的蒸发结晶分盐系统的工艺流程示意图。Figure 2 is a schematic diagram of the process flow of the evaporative crystallization salt separation system disclosed in the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
实施例公开一种矿井水深度处理方法,包括如下技术方案:The embodiment discloses a method for advanced treatment of mine water, comprising the following technical solutions:
矿井水进行初步处理后进到调节池,用于均质调节,维持后续工艺稳定。通过曝气进行预氧化去除废水中铁、锰等还原性物质等,然后进入V型滤池进一步去除胶体及SS,降低出水浊度,出水浊度≤3NTU。滤池采用石英砂均质滤料,经过筛滤拦截、粘附后,获得满足后续工艺的进水水质要求。其中,V型滤池反洗废水自流到废水收集池,废水收集池可设置于V滤池下方,便于反洗废水自流。废水收集池废水经提升泵送入高效澄清池,通过投加絮凝剂进行反应、沉淀。上清液排入调节池;泥渣排到污泥浓缩池。进入污泥浓缩池的污泥经重力沉淀后,上清液返回至V滤反洗废水收集池,污泥进入污泥处理系统。After preliminary treatment, the mine water enters the adjustment tank for homogenization adjustment and maintains the stability of the subsequent process. Pre-oxidation through aeration removes reducing substances such as iron and manganese in the wastewater, and then enters the V-type filter to further remove colloid and SS, and reduce the turbidity of the effluent, and the turbidity of the effluent is less than or equal to 3NTU. The filter tank is made of quartz sand homogeneous filter material. After being screened, intercepted and adhered, the influent water quality requirements of the subsequent process are obtained. Among them, the V-type filter backwash wastewater flows to the wastewater collection tank, and the wastewater collection tank can be set under the V filter tank to facilitate the backwash wastewater to flow. The wastewater in the wastewater collection tank is sent to the high-efficiency clarifier by the lift pump, and reacted and precipitated by adding a flocculant. The supernatant is discharged into the conditioning tank; the sludge is discharged into the sludge thickening tank. After the sludge entering the sludge thickening tank is sedimented by gravity, the supernatant is returned to the V filter backwash wastewater collection tank, and the sludge enters the sludge treatment system.
来自V型滤池的出水进入净化水池,并作为超滤系统进水。超滤系统采用中空纤维膜元件,以错流过滤形式,去除细菌、病毒、胶体颗粒,并通过循环泵提高系统回收率。超滤产水进入超滤水池。超滤作为一级反渗透系统的预处理单元,产水直接进入一级反渗透系统,一级反渗透系统采用卷式反渗透膜,系统通过加入阻垢剂减缓膜元件结垢,经过处理后清水自流到产水池,浓水作为下一级的原水进行后续处理。一级反渗透浓水进入二级微滤软化系统后,经提升泵压入浓水反应池,在反应池内加入纯碱、液碱,通过化学反应,将钙、镁硬度转化为化学沉淀,并通过Mg(OH) 2的吸附作用降低SiO 2浓度,通过管式微滤膜截留。经加酸回调pH至6~9,进入预处理产水池,并进行脱除去除碱度。预处理产水池内软化水经增压泵与高压泵压入二级反渗透系统,系统采用卷式膜,进水设置阻垢剂加药装置,产水自流至产水池,浓水则经过三级微滤软化系统进行软化处理。三级微滤软化系统组成方式及工艺过程与二级微滤软化系统基本相同。为进一步去除水中硬度,三级微滤软化系统出水设置离子交换软化系统,软化系统采用螯合树脂,再生过程中采用3~4%盐酸溶液和4~5%氢氧化钠溶液,产出水进入DTRO系统。进水经高压泵、循环泵进入DTRO膜柱,产水收集后由泵送到 产水池;浓水进入浓水管路一部分接入循环泵入口,一部分作为浓液进行采出,收集,作为浓盐水送到蒸发结晶分盐系统。 The effluent from the V-type filter enters the purification tank and is fed as the ultrafiltration system. The ultrafiltration system uses hollow fiber membrane elements to remove bacteria, viruses and colloidal particles in the form of cross-flow filtration, and improves the recovery rate of the system through a circulating pump. The ultrafiltration water enters the ultrafiltration tank. Ultrafiltration is the pretreatment unit of the primary reverse osmosis system. The produced water directly enters the primary reverse osmosis system. The primary reverse osmosis system uses a rolled reverse osmosis membrane. The system slows down the scaling of membrane elements by adding scale inhibitors. The clean water flows to the production tank by itself, and the concentrated water is used as the next-level raw water for subsequent treatment. After the first-stage reverse osmosis concentrated water enters the second-stage microfiltration softening system, it is pressed into the concentrated water reaction tank by the lift pump, and soda ash and liquid caustic soda are added to the reaction tank. The adsorption of Mg(OH) 2 reduces the concentration of SiO2 , which is retained by the tubular microfiltration membrane. The pH is adjusted back to 6-9 by adding acid, and then enters the pretreatment water production tank, and is removed to remove alkalinity. The softened water in the pretreatment water tank is pressed into the secondary reverse osmosis system by the booster pump and the high pressure pump. Grade microfiltration softening system for softening. The composition and process of the three-stage microfiltration softening system are basically the same as those of the two-stage microfiltration softening system. In order to further remove the hardness of the water, an ion exchange softening system is set up in the effluent of the three-stage microfiltration softening system. The softening system adopts chelating resin. In the regeneration process, 3-4% hydrochloric acid solution and 4-5% sodium hydroxide solution are used. DTRO system. The influent water enters the DTRO membrane column through the high-pressure pump and the circulating pump, and the produced water is collected and sent to the water production tank by the pump; the concentrated water enters the concentrated water pipeline and part of it is connected to the inlet of the circulating pump, and part of it is extracted and collected as a concentrated solution as a concentrated brine It is sent to the evaporative crystallization salt separation system.
蒸发结晶分盐系统包括蒸发结晶单元、冷冻结晶单元、单效蒸发结晶单元。来自DTRO的浓盐水进入蒸发结晶单元,该单元可采用MVR或多效蒸发,该单元从盐腿处产水硫酸钠晶浆,经后续离心干燥获取硫酸钠结晶盐。由蒸发单元排出的混盐母液进入冷冻结晶单元,通过冷冻结晶析出混盐中大部分硫酸钠晶浆,返回至蒸发单元。返回管路可采用换热装置,将混盐母液与冷冻结晶排出的硫酸钠晶浆进行换热处理,一方面回收部分热量,另一方面降低混盐母液进入冷冻结晶单元温度。经冷冻结晶单元处理后,排出的母液主要组成为氯化钠与极少量硫酸钠,母液进入单效蒸发结晶单元,可采用MVR或减压蒸馏提浓,离心干燥后获得氯化钠结晶盐。The evaporative crystallization salt separation system includes an evaporative crystallization unit, a frozen crystallization unit, and a single-effect evaporative crystallization unit. The concentrated brine from DTRO enters the evaporation and crystallization unit, which can use MVR or multi-effect evaporation. This unit produces water and sodium sulfate crystal slurry from the salt leg, and obtains the sodium sulfate crystal salt through subsequent centrifugal drying. The mixed salt mother liquor discharged from the evaporation unit enters the freezing and crystallization unit, and most of the sodium sulfate crystal slurry in the mixed salt is precipitated by freezing and crystallization, and returns to the evaporation unit. A heat exchange device can be used in the return line to conduct heat exchange between the mixed salt mother liquor and the sodium sulfate crystal slurry discharged from the frozen crystallization. After being processed by the freezing crystallization unit, the discharged mother liquor is mainly composed of sodium chloride and a very small amount of sodium sulfate. The mother liquor enters the single-effect evaporation and crystallization unit, and can be concentrated by MVR or vacuum distillation, and then centrifuged and dried to obtain sodium chloride crystalline salt.
下面将结合具体实施例,对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to specific embodiments.
实施例1Example 1
本发明实施例中,矿井水深度处理工艺流程示意图和蒸发结晶分盐系统的工艺流程示意图如图1和图2所示。来自某矿区的矿井水,其水源的水质条件如表1所示。In the embodiment of the present invention, the schematic diagram of the advanced treatment process of mine water and the schematic diagram of the process flow of the evaporative crystallization and salt separation system are shown in FIG. 1 and FIG. 2 . The water quality conditions of the mine water from a mining area are shown in Table 1.
表1 某矿区矿井水出水水质条件:Table 1 Mine water effluent quality conditions in a mining area:
序号serial number 名称name 单位unit 数值Numerical value
11 流量flow m 3/h m3 /h 20002000
22 pHpH    7.917.91
33 CODCOD mg/Lmg/L 2020
44 悬浮物suspended matter    2020
55 悬浮物颗粒suspended solids mmmm 0.30.3
66 NH 4 + NH4 + mg/Lmg/L 0.370.37
77 K + K + mg/Lmg/L 5.765.76
88 Na + Na + mg/Lmg/L 709.5709.5
99 Mg 2+ Mg 2+ mg/Lmg/L 34.1534.15
1010 Ca 2+ Ca 2+ mg/Lmg/L 233233
1111 HCO 3 - HCO 3 - mg/Lmg/L 306.7306.7
12 Cl - mg/L 96.94
13 F - mg/L 0.73
14 SO 4 2- mg/L 1927
15 SiO 2 mg/L 14.37
16 Mn mg/L 0.29
17 TDS mg/L 3330
12 Cl - mg/L 96.94
13 F - mg/L 0.73
14 SO 4 2- mg/L 1927
15 SiO2 mg/L 14.37
16 Mn mg/L 0.29
17 TDS mg/L 3330
.
矿井水经调节池,曝气预氧化及均质调节后,进入V型滤池进行过滤,滤池采用石英砂均质滤料,经过筛滤拦截、粘附后出水浊度降低至1NTU,进入净化水池,并作为超滤系统进水。超滤系统采用PVDF中空纤维膜元件,以错流过滤形式,去除细菌、病毒、胶体颗粒,系统回收率约为96%,运行压力为0.2MPa,超滤产水进入超滤水池。超滤作为一级反渗透系统的预处理单元,产水直接进入一级反渗透系统,一级反渗透系统采用卷式反渗透膜,系统通过加入阻垢剂减缓膜元件结垢,经过处理后回收率可达到73%,清水TDS约为18mg/L,自流到产水池,浓水TDS约为6500mg/L,作为下一级的原水进行后续处理。一级反渗透浓水进入二级微滤软化系统后,经提升泵压入浓水反应池,在反应池内加入纯碱、液碱,通过管式微滤膜截留,出水钙离子浓度约12mg/L,镁离子浓度约15mg/L,二氧化硅浓度约16mg/L。经加硫酸回调pH至6.8,进入预处理产水池,并进行吹脱除去除碱度。预处理产水池内软化水经增压泵与高压泵压入二级反渗透系统,系统采用卷式膜,进水设置阻垢剂加药装置,回收率达85%,产水TDS约150mg/L,自流至产水池,浓水TDS约27000mg/L,经过三级微滤软化系统进行软化处理。三级微滤软化系统组成方式及工艺过程与二级微滤软化系统基本相同。为进一步去除水中硬度,三级微滤软化系统出水设置离子交换软化系统,软化系统采用螯合树脂,经软化系统后出水钙离子浓度约14mg/L,镁离子浓度约16mg/L,二氧化硅浓度约18mg/L。当出水不满足要求时,采用4%的盐酸溶液和5%的氢氧化钠溶液进行再生。产出水进入DTRO系统。进水经高压泵、循环泵进入DTRO膜柱,运行压力约为3.0MPa,回收率约52%,产水TDS约为495mg/L,收集后由泵送到产水池;浓水TDS约45000mg/L,进入浓水管路一部分接入循环泵入口,一部分作为浓液进行采出,收集,作为浓盐水送到蒸发结晶分盐系统。Mine water goes through the adjustment tank, aeration pre-oxidation and homogenization adjustment, and then enters the V-type filter tank for filtration. The filter tank adopts quartz sand homogeneous filter material. Purifies the pool and feeds the water as an ultrafiltration system. The ultrafiltration system uses PVDF hollow fiber membrane elements to remove bacteria, viruses and colloidal particles in the form of cross-flow filtration. The system recovery rate is about 96%, and the operating pressure is 0.2MPa. The ultrafiltration water enters the ultrafiltration tank. Ultrafiltration is the pretreatment unit of the primary reverse osmosis system. The produced water directly enters the primary reverse osmosis system. The primary reverse osmosis system uses a roll reverse osmosis membrane. The system slows down the scaling of membrane elements by adding scale inhibitors. The recovery rate can reach 73%, the TDS of clean water is about 18mg/L, which flows to the production tank by itself, and the TDS of concentrated water is about 6500mg/L, which is used as the next-level raw water for subsequent treatment. After the first-stage reverse osmosis concentrated water enters the second-stage microfiltration softening system, it is pressed into the concentrated water reaction tank by the lifting pump, and soda ash and liquid caustic soda are added to the reaction tank, and are intercepted by the tubular microfiltration membrane. The calcium ion concentration in the effluent is about 12mg/L, The magnesium ion concentration is about 15mg/L, and the silica concentration is about 16mg/L. After adding sulfuric acid to adjust the pH to 6.8, it enters the pretreatment production tank, and is purged to remove alkalinity. The softened water in the pretreatment water tank is pressed into the secondary reverse osmosis system by the booster pump and the high pressure pump. L, self-flow to the production tank, the concentrated water TDS is about 27000mg/L, and it is softened by a three-stage microfiltration softening system. The composition and process of the three-stage microfiltration softening system are basically the same as those of the two-stage microfiltration softening system. In order to further remove the hardness in the water, an ion exchange softening system is installed in the effluent of the three-stage microfiltration softening system, and the softening system adopts chelating resin. The concentration is about 18mg/L. When the effluent does not meet the requirements, use 4% hydrochloric acid solution and 5% sodium hydroxide solution for regeneration. Produced water enters the DTRO system. The influent water enters the DTRO membrane column through the high-pressure pump and the circulating pump. The operating pressure is about 3.0MPa, the recovery rate is about 52%, and the TDS of the produced water is about 495mg/L. L, a part of the concentrated water pipeline is connected to the inlet of the circulating pump, and the other part is extracted and collected as concentrated liquid, and sent to the evaporation crystallization and salt separation system as concentrated brine.
来自DTRO的浓盐水进入蒸发结晶单元,蒸发结晶单元优选采用逆流三效蒸发,如图2所示,控制硫酸钠结晶罐处于高温段,一效蒸发温度约为90℃,二效蒸发温度约为77℃,三效蒸发温度为60℃,从一效盐腿处产水硫酸钠晶浆,经后续离心干燥可获取纯度98%的硫酸钠结晶盐。由蒸发结晶单元排出的混盐母液进入冷冻结晶单元,通过冷冻结晶析出混盐中大部分硫酸钠晶浆,返回至蒸发结晶单元。返回管路可采用换热装置,将混盐母液与冷冻结晶单元排出的硫酸钠晶浆进行换热处理,一方面回收部分热量,另一方面降低混盐母液进入冷冻结晶单元温度。经冷冻结晶单元处理后,排出的母液主要组成为氯化钠与极少量硫酸钠,母液进入单效蒸发结晶单元,采用减压蒸发结晶,蒸发温度为60℃,离心干燥后获得纯度为98%的氯化钠结晶盐。蒸发分盐系统产水TDS约为28mg/L,排入产水池。The concentrated brine from DTRO enters the evaporative crystallization unit. The evaporative crystallization unit preferably adopts countercurrent three-effect evaporation. As shown in Figure 2, the sodium sulfate crystallization tank is controlled to be in the high temperature section. The first-effect evaporation temperature is about 90 °C, and the second-effect evaporation temperature is about 77°C, the three-effect evaporation temperature is 60°C, and the sodium sulfate crystal slurry is produced from the first-effect salt leg, and the sodium sulfate crystal salt with a purity of 98% can be obtained by subsequent centrifugal drying. The mixed salt mother liquor discharged from the evaporative crystallization unit enters the freezing crystallization unit, and most of the sodium sulfate crystal slurry in the mixed salt is precipitated through freezing crystallization, and returns to the evaporative crystallization unit. A heat exchange device can be used in the return pipeline to exchange heat treatment between the mixed salt mother liquor and the sodium sulfate crystal slurry discharged from the freezing and crystallization unit. After being processed by the freezing crystallization unit, the discharged mother liquor is mainly composed of sodium chloride and a very small amount of sodium sulfate. The mother liquor enters the single-effect evaporative crystallization unit, and adopts reduced pressure evaporative crystallization. The evaporation temperature is 60 ° C, and the purity is 98% after centrifugal drying. of sodium chloride crystalline salt. The TDS of the water produced by the evaporative salt separation system is about 28 mg/L, and it is discharged into the production pool.
经过本发明处理矿井水,产出水由一级反渗透系统、二级反渗透系统、DTRO系统及三效蒸发冷凝水混合组成,综合TDS低于500mg/L,满足当地工业园区回用标准;产出纯度98%的硫酸钠与纯度为98%的氯化钠结晶盐可作为工业盐产品进行回收利用,达到了水资源循环利用及分盐资源化的要求。After the mine water is treated by the present invention, the produced water is composed of a mixture of a primary reverse osmosis system, a secondary reverse osmosis system, a DTRO system and a three-effect evaporation condensate water, and the comprehensive TDS is lower than 500 mg/L, which meets the reuse standard of local industrial parks; The sodium sulfate with a purity of 98% and the crystalline salt of sodium chloride with a purity of 98% can be recycled as industrial salt products, which meet the requirements of water resource recycling and salt separation.
针对本发明的实施方案,作为本领域的技术人员,除另有明确的规定和限定,应当将上述实施方案看作是描述、解释与指导本发明所涉及的处理工艺,并不具备限制意义,更不局限于上述提及的实施方案。对于本领域的技术人员而言,在不违背本发明权利要求所保护的范围情况下,根据具体项目情况,对实施方案做出的简单替换、变形等,均属于本发明保护的范围之内。Regarding the embodiments of the present invention, as a person skilled in the art, unless otherwise specified and limited, the above-mentioned embodiments should be regarded as description, explanation and guidance of the processing technology involved in the present invention, and do not have a limiting meaning, More not limited to the above-mentioned embodiments. For those skilled in the art, without violating the protection scope of the claims of the present invention, according to specific project conditions, simple replacements, deformations, etc. made to the embodiments all fall within the protection scope of the present invention.

Claims (15)

  1. 一种矿井水深度处理系统,其特征在于,包括依次连接的调节池、V型滤池、超滤系统、一级反渗透系统、二级微滤软化系统、二级反渗透系统、三级微滤软化系统、离子交换软化系统、DTRO系统和蒸发结晶分盐系统;所述一级反渗透系统、二级反渗透系统、DTRO系统和蒸发结晶分盐系统均设有清液管与产水池连通,用于将清液排入产水池。A mine water advanced treatment system, which is characterized in that it includes a regulating tank, a V-shaped filter tank, an ultrafiltration system, a primary reverse osmosis system, a secondary microfiltration softening system, a secondary reverse osmosis system, and a tertiary microfiltration system. Filtration softening system, ion exchange softening system, DTRO system and evaporative crystallization salt separation system; the primary reverse osmosis system, secondary reverse osmosis system, DTRO system and evaporative crystallization salt separation system are all provided with clear liquid pipes to communicate with the production pool , which is used to discharge the supernatant into the production tank.
  2. 根据权利要求1所述矿井水深度处理系统,其特征在于,所述二级微滤软化系统与三级微滤软化系统包括软化水池与微滤膜单元;软化水池采用化学软化法,投加纯碱与液碱,去除钙、镁、硅;微滤膜单元采用管式微滤膜,经二级微滤软化系统和三级微滤软化系统后,钙离子浓度低于15mg/L,镁离子浓度低于20mg/L,二氧化硅浓度低于20mg/L。The mine water advanced treatment system according to claim 1, wherein the two-stage microfiltration softening system and the three-stage microfiltration softening system comprise a softening pool and a microfiltration membrane unit; the softening pool adopts a chemical softening method, and soda ash is added. With liquid caustic soda to remove calcium, magnesium and silicon; the microfiltration membrane unit adopts tubular microfiltration membrane, after the second-stage microfiltration softening system and the third-stage microfiltration softening system, the calcium ion concentration is lower than 15mg/L, and the magnesium ion concentration is low At 20mg/L, the silica concentration is lower than 20mg/L.
  3. 根据权利要求1所述矿井水深度处理系统,其特征在于,所述二级微滤软化系统与三级微滤软化系统产水设置预处理产水池,池内加酸回调pH至6~9,吹脱去除碱度。The mine water advanced treatment system according to claim 1, characterized in that, the water produced by the two-stage microfiltration softening system and the three-stage microfiltration softening system is provided with a pretreatment water production tank, and acid is added in the tank to adjust the pH to 6-9, and the water is blown. Remove alkalinity.
  4. 根据权利要求1所述矿井水深度处理系统,其特征在于,所述蒸发结晶分盐系统包括蒸发结晶单元、冷冻结晶单元、单效蒸发结晶单元;蒸发结晶单元采用MVR或多效蒸发,来至DTRO系统的浓盐水经过蒸发结晶单元处理后,排出的混盐母液进入冷冻结晶单元,经冷冻结晶析出混盐母液中大部分硫酸钠晶浆,并将晶浆返回至蒸发结晶单元,蒸发结晶单元与冷冻结晶单元联合处理获得无水硫酸钠结晶盐,纯度≥97%;经冷冻结晶单元产出母液进入单效蒸发结晶单元;单效蒸发结晶单元采用MVR或减压蒸馏,获得氯化钠结晶盐,纯度≥97.5%,实现硫酸钠与氯化钠分盐处理;所示单效蒸发结晶单元产出的蒸发冷凝液通过清液管进入产水池。The mine water advanced treatment system according to claim 1, wherein the evaporative crystallization and salt separation system comprises an evaporative crystallization unit, a frozen crystallization unit, and a single-effect evaporative crystallization unit; the evaporative crystallization unit adopts MVR or multi-effect evaporation, and the After the concentrated brine of the DTRO system is processed by the evaporative crystallization unit, the discharged mixed salt mother liquor enters the freezing crystallization unit, and most of the sodium sulfate crystal slurry in the mixed salt mother liquor is precipitated through freezing crystallization, and the crystal slurry is returned to the evaporative crystallization unit, and the evaporative crystallization unit Combined treatment with the freezing crystallization unit to obtain anhydrous sodium sulfate crystalline salt, with a purity of ≥97%; the mother liquor produced by the freezing crystallization unit enters the single-effect evaporative crystallization unit; the single-effect evaporative crystallization unit adopts MVR or vacuum distillation to obtain sodium chloride crystals Salt, with a purity of ≥97.5%, realizes the salt separation treatment of sodium sulfate and sodium chloride; the evaporative condensate produced by the single-effect evaporative crystallization unit shown in the figure enters the water production tank through the clear liquid pipe.
  5. 根据权利要求1所述矿井水深度处理系统,其特征在于,所述V型滤池和调节池之间设有废水收集池、高效澄清池和污泥浓缩池;所述废水收集池设置于V型滤池下方;V型滤池反洗废水通过自流进入废水收集池,废水收集池出水连接至高效澄清池;高效澄清池上清液进入调节池,下层污泥出口与污泥浓缩池进口连接;污泥浓缩池上层清液返回至废水收集池,浓缩后的污泥进入污泥处理装置。The mine water advanced treatment system according to claim 1, wherein a waste water collection tank, a high-efficiency clarification tank and a sludge concentration tank are arranged between the V-shaped filter tank and the adjustment tank; the waste water collection tank is arranged in the V-shaped Below the filter tank; the backwash wastewater from the V-type filter enters the wastewater collection tank through self-flow, and the effluent of the wastewater collection tank is connected to the high-efficiency clarifier; the supernatant of the high-efficiency clarifier enters the adjustment tank, and the lower sludge outlet is connected to the sludge thickening tank inlet; sewage The supernatant of the sludge concentration tank is returned to the waste water collection tank, and the concentrated sludge enters the sludge treatment device.
  6. 根据权利要求1所述矿井水深度处理系统,其特征在于,所述二级微滤软化 系统与三级微滤软化系统中分别设有浓水反应池、浓水浓缩池;二级微滤软化系统的浓水反应池入口与一级反渗透系统产出浓水相连,其出水口溢流至二级微滤软化系统的浓水浓缩池;三级微滤软化系统的浓水反应池入口与二级反渗透系统产出浓水相连,其出水口溢流至三级微滤软化系统的浓水浓缩池;所述二级微滤软化系统与三级微滤软化系统的浓水反应池内均加入碳酸钠和氢氧化钠,进行软化水处理;所述二级微滤软化系统与三级微滤软化系统的浓水浓缩池内均设置搅拌系统;所述三级微滤软化系统的产出浓水进入离子交换软化系统。The mine water advanced treatment system according to claim 1, wherein the secondary microfiltration softening system and the tertiary microfiltration softening system are respectively provided with a concentrated water reaction tank and a concentrated water concentration tank; the secondary microfiltration softening system The inlet of the concentrated water reaction tank of the system is connected with the concentrated water produced by the primary reverse osmosis system, and its outlet overflows to the concentrated water concentration tank of the secondary microfiltration softening system; the inlet of the concentrated water reaction tank of the third-stage microfiltration softening system is connected to the The concentrated water produced by the two-stage reverse osmosis system is connected, and its water outlet overflows to the concentrated water concentration tank of the three-stage microfiltration softening system; Add sodium carbonate and sodium hydroxide to carry out softened water treatment; stirring systems are set in the concentrated water concentration tanks of the second-stage microfiltration softening system and the third-stage microfiltration softening system; the output of the third-stage microfiltration softening system is concentrated. The water enters the ion exchange softening system.
  7. 根据权利要求1所述矿井水深度处理系统,其特征在于,二级反渗透系统和离子交换软化器前设置预处理产水池,分别用于对二级微滤软化系统和三级微滤软化系统的产水进行预处理,向预处理产水池内加酸回调pH至6~9,并吹脱去除碱度。The mine water advanced treatment system according to claim 1, characterized in that, a pretreatment water production tank is set before the secondary reverse osmosis system and the ion exchange softener, which are respectively used for the secondary microfiltration softening system and the tertiary microfiltration softening system. The produced water is pretreated, acid is added to the pretreated water tank to adjust the pH to 6-9, and the alkalinity is removed by stripping.
  8. 根据权利要求4所述矿井水深度处理系统,其特征在于,所示蒸发结晶单元产出的混盐母液与冷冻结晶单元产出的硫酸钠晶浆进行热交换,用于提升硫酸钠晶浆的温度,降低混盐母液的温度;所述单效蒸发结晶单元排出的蒸发冷凝液与冷冻结晶单元产出的母液进行热交换,用于提升冷冻结晶单元产出母液的温度。The mine water advanced treatment system according to claim 4, wherein the mixed salt mother liquor produced by the shown evaporative crystallization unit and the sodium sulfate magma produced by the freezing crystallization unit are heat-exchanged to improve the sodium sulfate magma. The temperature of the mixed salt mother liquor is lowered; the evaporative condensate discharged from the single-effect evaporative crystallization unit and the mother liquor produced by the frozen crystallization unit are subjected to heat exchange, so as to increase the temperature of the mother liquor produced by the frozen crystallization unit.
  9. 根据权利要求1-8所述矿井水深度处理系统处理矿井水的方法,其特征在于,矿井水经调节池调节均质后,进入V型滤池进行过滤,过滤液作为净化水,后依次经过超滤系统、一级反渗透系统、二级微滤软化系统、二级反渗透系统、三级微滤软化系统、离子交换软化系统、DTRO系统和蒸发结晶分盐系统;所述一级反渗透系统、二级反渗透系统与DTRO系统产出的清液混合后作为产出水,排入产水池;所述一级反渗透系统产出浓水经过二级微滤软化系统后进入二级反渗透系统;所述二级反渗透系统产出浓水依次经过三级微滤软化系统、离子交换软化系统、DTRO系统,最后DTRO系统排出的浓水作为浓盐水进入蒸发结晶分盐系统,产出蒸发冷凝液、无水硫酸钠结晶盐和氯化钠结晶盐。The method for treating mine water by an advanced mine water treatment system according to claims 1-8, characterized in that, after the mine water is regulated and homogenized by the adjustment tank, it enters the V-type filter tank for filtration, and the filtrate is used as purified water, and then passes through the Ultrafiltration system, primary reverse osmosis system, secondary microfiltration softening system, secondary reverse osmosis system, tertiary microfiltration softening system, ion exchange softening system, DTRO system and evaporative crystallization salt separation system; the primary reverse osmosis system The clear liquid produced by the system, the secondary reverse osmosis system and the DTRO system is mixed as produced water and discharged into the production pool; the concentrated water produced by the primary reverse osmosis system passes through the secondary microfiltration softening system and enters the secondary reverse osmosis system. Osmosis system; the concentrated water produced by the two-stage reverse osmosis system sequentially passes through the three-stage microfiltration softening system, the ion exchange softening system, and the DTRO system. Finally, the concentrated water discharged from the DTRO system enters the evaporative crystallization and salt separation system as concentrated brine, and the output Evaporate condensate, anhydrous sodium sulfate crystalline salt and sodium chloride crystalline salt.
  10. 根据权利要求9所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述调节池为曝气调节池,通过曝气预氧化处理,去除废水中还原性物质, 用于均质调节,维持后续工艺稳定。The method for treating mine water by an advanced mine water treatment system according to claim 9, wherein the conditioning tank is an aeration conditioning tank, and through aeration pre-oxidation treatment, reducing substances in wastewater are removed for homogenization adjustment , to maintain the stability of the subsequent process.
  11. 根据权利要求9所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述V型滤池采用石英砂均质滤料,用于去除水中胶体与SS,出水浊度≤3NTU。The method for treating mine water by an advanced mine water treatment system according to claim 9, wherein the V-type filter adopts a homogeneous filter material of quartz sand for removing colloid and SS in the water, and the turbidity of the effluent is less than or equal to 3NTU.
  12. 根据权利要求9所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述超滤系统采用中空纤维膜元件,以错流过滤形式,去除细菌、病毒、胶体颗粒,回收率大于等于95%。The method for treating mine water by an advanced mine water treatment system according to claim 9, wherein the ultrafiltration system adopts hollow fiber membrane elements to remove bacteria, viruses and colloidal particles in the form of cross-flow filtration, and the recovery rate is greater than or equal to 95%.
  13. 根据权利要求9所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述一级反渗透系统采用卷式膜,回收率大于等于70%,清水排入产水池;所述二级反渗透系统采用卷式膜,回收率不低于80%,清水排入产水池。The method for treating mine water by an advanced mine water treatment system according to claim 9, wherein the primary reverse osmosis system adopts a rolled membrane, the recovery rate is greater than or equal to 70%, and clean water is discharged into a water production pool; The reverse osmosis system adopts roll membrane, the recovery rate is not less than 80%, and the clean water is discharged into the production tank.
  14. 根据权利要求9所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述离子交换软化器采用螯合树脂,采用3~4%盐酸溶液和4~5%氢氧化钠溶液进行树脂再生。The method for treating mine water by an advanced mine water treatment system according to claim 9, wherein the ion exchange softener adopts chelating resin, and adopts 3-4% hydrochloric acid solution and 4-5% sodium hydroxide solution for resin treatment regeneration.
  15. 根据权利要求9所述矿井水深度处理系统处理矿井水的方法,其特征在于,所述DTRO系统回收率为50~55%,运行压力≤120bar,DTRO系统排出浓水作为蒸发结晶分盐系统母液,DTRO系统排出清水排入产水池。The method for treating mine water by an advanced mine water treatment system according to claim 9, wherein the recovery rate of the DTRO system is 50-55%, the operating pressure is less than or equal to 120 bar, and the concentrated water discharged from the DTRO system is used as the mother liquor of the evaporative crystallization and salt separation system , DTRO system discharges clean water into the production tank.
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