CN110357334A - Coal water slurry gasification waste water divides salt crystallization zero-discharge treatment system and method - Google Patents

Coal water slurry gasification waste water divides salt crystallization zero-discharge treatment system and method Download PDF

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CN110357334A
CN110357334A CN201811480267.XA CN201811480267A CN110357334A CN 110357334 A CN110357334 A CN 110357334A CN 201811480267 A CN201811480267 A CN 201811480267A CN 110357334 A CN110357334 A CN 110357334A
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mother liquor
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CN110357334B (en
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任庆伟
徐学文
李玲波
朱敏
刘�文
徐广才
曹敏
邵俊
王艳飞
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Inner Mongolia Rongxin Chemical Co Ltd
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    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D3/00Halides of sodium, potassium or alkali metals in general
    • C01D3/04Chlorides
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    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D7/00Carbonates of sodium, potassium or alkali metals in general
    • C01D7/22Purification
    • C01D7/24Crystallisation
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
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    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/442Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by nanofiltration
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/08Multistage treatments, e.g. repetition of the same process step under different conditions
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis

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Abstract

本发明公开了一种水煤浆气化废水分盐结晶零排放处理系统及方法,其系统包括预处理系统、分盐系统、芒硝结晶系统和盐结晶系统;其方法包括S1.预处理、S2.分盐、S3.氯化钠的产出、S4.硫酸钠的产出和S5.母液的处理。本发明的优点在于,在满足系统运行要求的基础上,简化了传统水煤浆气化废水采用高含盐废水处理系统处理重复设置化学软化、过滤、膜系统,降低了系统投建费用,降低了预处理系统的能耗;优化了分盐系统,利用反渗透产水与一次纳滤浓水按比例混合后再进行二级纳滤,降低二级纳滤的运行压力,提高了二级纳滤回收率,延长了设备使用寿命;优化了结晶系统,提高了氯化钠和硫酸钠的回收率和纯度。

The invention discloses a zero-discharge treatment system and method for coal-water slurry gasification wastewater salt separation and crystallization. The system includes a pretreatment system, a salt separation system, a mirabilite crystallization system and a salt crystallization system; the method includes S1. pretreatment, S2 . Salt division, S3. Output of sodium chloride, S4. Output of sodium sulfate and S5. Treatment of mother liquor. The advantage of the present invention is that, on the basis of meeting the system operation requirements, the traditional coal-water slurry gasification wastewater is treated with a high-salt wastewater treatment system, and chemical softening, filtration, and membrane systems are repeatedly set up, reducing system investment and construction costs, reducing The energy consumption of the pretreatment system is reduced; the salt separation system is optimized, and the reverse osmosis water is mixed with the concentrated water of the primary nanofiltration in proportion to the secondary nanofiltration, which reduces the operating pressure of the secondary nanofiltration and improves the secondary nanofiltration. The recovery rate of filtration prolongs the service life of the equipment; the crystallization system is optimized to improve the recovery rate and purity of sodium chloride and sodium sulfate.

Description

水煤浆气化废水分盐结晶零排放处理系统及方法Coal-water slurry gasification wastewater treatment system and method for salt separation and crystallization zero discharge

技术领域:Technical field:

本发明涉及煤气化领域,特别涉及一种水煤浆气化废水分盐结晶零排放处理系统及方法。The invention relates to the field of coal gasification, in particular to a zero-discharge treatment system and method for coal-water slurry gasification waste water, salt separation and crystallization.

背景技术:Background technique:

水煤浆气化技术是以水煤浆为煤气化原料的一种煤气化技术,由于水煤浆气化技术的反应温度及压力较高,水煤浆中的有效成分在气化炉内可以实现完全转化,而水煤浆中携带的、气化过程中产生的有机物、污染物及固体杂质进入水煤浆气化废水中,水煤浆气化废水在经过回用处理后即可循环回用,回收率最高为80%;而另外的20%水煤浆气化废水中,不但含盐量高,同时污染物的成分比较复杂,有机污染物种类多、浓度高且多数毒性较强,属于难生物降解的中高浓度有机废水。Coal-water slurry gasification technology is a coal gasification technology that uses coal-water slurry as the raw material for coal gasification. Due to the high reaction temperature and pressure of coal-water slurry gasification technology, the effective components in the coal-water slurry can be recovered in the gasifier. Complete conversion is achieved, and the organic matter, pollutants and solid impurities carried in the coal-water slurry and produced during the gasification process enter into the coal-water slurry gasification wastewater, and the coal-water slurry gasification wastewater can be recycled after being reused. The highest recovery rate is 80%; while the other 20% coal-water slurry gasification wastewater not only has high salt content, but also has complex pollutant components, with many types of organic pollutants, high concentrations and most of them are highly toxic. It belongs to medium and high concentration organic wastewater that is difficult to biodegrade.

目前,对于这部分水煤浆气化废水来说,一般采用如下方法处理:1、直接送污水处理厂处理,但由于近年来环保要求愈加严格,污水处理厂处理规模不断缩小,无法消纳大规模废水,严重影响了煤化工行业的发展;2、直接蒸发干燥,水煤浆气化废水蒸发干燥后的产生杂盐,杂盐不仅成分复杂,而且易溶解,长时间堆放容易发生污染物泄露事故,严重污染环境,不符合当今环保要求;3、利用高含盐废水处理系统进行水煤浆气化废水处理,如图1所示,存在如下问题:1)将水煤浆气化废水依次进行中水回用处理、提浓处理和分盐处理,中水回用处理系统一般设置化学软化、过滤、膜系统,提浓处理系统一般设置化学软化、过滤、膜系统、离子交换软化,在提浓处理系统基础上建设分盐处理系统还需要设置化学软化、过滤、高级氧化、分盐、蒸发结晶;由此可知,利用高含盐废水处理系统处理水煤浆气化废水,需要重复设置化学软化、过滤、膜系统,导致现有的高含盐废水处理系统投建成本高、能耗高;2)现有的高含盐废水处理系统的分盐系统对提浓处理后的废水进行一级纳滤,一级纳滤浓水再进行二级纳滤,二级纳滤运行压力较大,导致二级纳滤回收率降低,设备使用寿命短;二级纳滤的产水进行盐分离处理,二级纳滤的浓水经高级氧化去除有机物后进行芒硝分离,对盐蒸发分离母液进行芒硝回收,以提高芒硝回收率,但未关注副产硫酸钠结晶盐纯度、各种蒸发及冷冻母液中盐分回收的问题,导致副产硫酸钠结晶盐纯度低、TOC高,杂盐产量高,杂盐产量的升高必然导致杂盐处理成本高,给煤化工企业增加了负担。At present, for this part of coal-water slurry gasification wastewater, the following methods are generally used for treatment: 1. Directly send to the sewage treatment plant for treatment. Large-scale wastewater has seriously affected the development of the coal chemical industry; 2. Direct evaporation and drying, after evaporation and drying of coal-water slurry gasification wastewater, miscellaneous salts are produced. Miscellaneous salts are not only complex in composition, but also easy to dissolve, and pollutants will easily leak when stacked for a long time Accidents, serious environmental pollution, do not meet current environmental protection requirements; 3, utilize high-salt wastewater treatment system to carry out coal-water slurry gasification wastewater treatment, as shown in Figure 1, there are the following problems: 1) the coal-water slurry gasification wastewater is sequentially For reclaimed water reuse treatment, concentrated treatment and salt separation treatment, the reclaimed water reuse treatment system is generally equipped with chemical softening, filtration, and membrane systems, and the concentrated treatment system is generally equipped with chemical softening, filtration, membrane systems, and ion exchange softening. The construction of a salt separation treatment system on the basis of the concentration treatment system also needs to be equipped with chemical softening, filtration, advanced oxidation, salt separation, and evaporation crystallization; it can be seen that using a high-salt wastewater treatment system to treat coal-water slurry gasification wastewater requires repeated settings. Chemical softening, filtration, and membrane systems lead to high construction costs and high energy consumption of existing high-salt wastewater treatment systems; The first stage nanofiltration, the concentrated water of the first stage nanofiltration is followed by the second stage nanofiltration. Separation treatment, the concentrated water of the secondary nanofiltration is subjected to advanced oxidation to remove organic matter, and then thenardite is separated, and thenardite is recovered from the salt evaporation separation mother liquor to improve the recovery rate of thenardite, but no attention is paid to the purity of the by-product sodium sulfate crystal salt, various evaporation and The problem of salt recovery in frozen mother liquor leads to low purity of by-product sodium sulfate crystalline salt, high TOC, and high output of miscellaneous salt. The increase in miscellaneous salt production will inevitably lead to high cost of miscellaneous salt treatment and increase the burden on coal chemical enterprises.

发明内容:Invention content:

本发明的第一个目的在于提供一种投建成本低、杂盐产量低、副产结晶盐纯度高的水煤浆气化废水分盐结晶零排放处理系统。The first object of the present invention is to provide a zero-emission treatment system for coal-water slurry gasification wastewater salt separation and crystallization with low investment and construction costs, low yield of miscellaneous salts, and high purity of by-product crystal salts.

本发明的第二个目的在于提供一种杂盐产量低、副产结晶盐纯度高的水煤浆气化废水分盐结晶零排放处理方法。The second object of the present invention is to provide a zero-discharge treatment method for salt separation and crystallization of coal-water slurry gasification wastewater with low miscellaneous salt yield and high purity of by-product crystalline salt.

本发明的第一个目的由如下技术方案实施:水煤浆气化废水分盐结晶零排放处理系统,其包括预处理系统、分盐系统、芒硝结晶系统和盐结晶系统,所述预处理系统的离子交换设备的出水口与所述分盐系统的一级反渗透系统的进水口连接,所述分盐系统的二级纳滤系统的浓水出口与所述芒硝结晶系统的芒硝多效蒸发结晶器的进水口连接,所述分盐系统的三级反渗透系统的浓水出口与所述盐结晶系统的盐多效蒸发结晶器的进口连接,所述芒硝多效蒸发结晶器的母液出口、所述盐多效蒸发结晶器的母液出口分别与母液冷冻结晶器的进口连接,所述母液冷冻结晶器的浆料出口与分液离心机的进口连接,所述分液离心机的固体物出口与所述芒硝结晶系统的芒硝溶解罐的物料进口连接;所述母液冷冻结晶器的母液出口与所述盐结晶系统的第一母液蒸发器的进口连接,所述第一母液蒸发器的浆料出口与母液离心机的进口连接,所述母液离心机的固体出口与所述盐多效蒸发结晶器的进口连接,所述第一母液蒸发器的母液出口与所述杂盐干燥器的进口连接。The first object of the present invention is implemented by the following technical solutions: coal water slurry gasification wastewater salt separation crystallization zero discharge treatment system, which includes a pretreatment system, a salt separation system, a Glauber's salt crystallization system and a salt crystallization system, and the pretreatment system The water outlet of the ion exchange equipment is connected to the water inlet of the primary reverse osmosis system of the salt separation system, and the concentrated water outlet of the secondary nanofiltration system of the salt separation system is connected to the thenardite multi-effect evaporation of the thenardite crystallization system The water inlet of the crystallizer is connected, the concentrated water outlet of the three-stage reverse osmosis system of the salt separation system is connected with the inlet of the salt multi-effect evaporation crystallizer of the salt crystallization system, and the mother liquor outlet of the mirabilite multi-effect evaporation crystallizer is , the mother liquor outlet of the salt multi-effect evaporation crystallizer is connected with the inlet of the mother liquor freezing crystallizer respectively, the slurry outlet of the mother liquor freezing crystallizer is connected with the inlet of the separatory centrifuge, and the solid matter of the separatory centrifuge The outlet is connected with the material inlet of the Glauber's salt dissolving tank of the Glauber's salt crystallization system; the mother liquor outlet of the mother liquor frozen crystallizer is connected with the inlet of the first mother liquor evaporator of the salt crystallization system, and the slurry of the first mother liquor evaporator The feed outlet is connected to the inlet of the mother liquor centrifuge, the solid outlet of the mother liquor centrifuge is connected to the inlet of the salt multi-effect evaporation crystallizer, the mother liquor outlet of the first mother liquor evaporator is connected to the inlet of the miscellaneous salt dryer connect.

进一步的,所述预处理系统包括化学软化设备、过滤设备和所述离子交换设备,所述化学软化设备的进水口与水煤浆气化废水管线连接,所述化学软化设备的出水口与所述过滤设备的进水口连接,所述过滤设备的出水口与所述离子交换设备的进水口连接;所述化学软化设备内设有刮泥机,所述化学软化设备的排泥口与压滤机的进料口连接。Further, the pretreatment system includes chemical softening equipment, filtering equipment and the ion exchange equipment, the water inlet of the chemical softening equipment is connected to the coal-water slurry gasification wastewater pipeline, and the water outlet of the chemical softening equipment is connected to the The water inlet of the filter equipment is connected, and the water outlet of the filter equipment is connected with the water inlet of the ion exchange equipment; the chemical softening equipment is equipped with a mud scraper, and the mud discharge port of the chemical softening equipment is connected to the pressure filter The feeding port of the machine is connected.

进一步的,所述过滤设备包括V型滤池和超滤设备,所述V型滤池的出水口与所述超滤设备的进水口连接。Further, the filtering equipment includes a V-shaped filter tank and an ultrafiltration equipment, and the water outlet of the V-shaped filter tank is connected to the water inlet of the ultrafiltration equipment.

进一步的,所述分盐系统包括所述一级反渗透系统、回用水池、脱碳器、二级反渗透系统、高级氧化系统、一级纳滤系统、所述二级纳滤系统、纳滤产水池、所述三级反渗透系统和四级反渗透系统,所述一级反渗透系统的产水出口与所述回用水池的进水口连接,所述一级反渗透系统的浓水出口与所述脱碳器的进水口连接,所述脱碳器的出水口与所述二级反渗透系统的进水口连接;所述二级反渗透系统的产水出口与所述回用水池的进水口连接,所述二级反渗透系统的浓水出口与所述高级氧化系统的进水口连接;所述高级氧化系统的出水口与所述一级纳滤系统的进水口连接,所述一级纳滤系统的产水出口与所述纳滤产水池的进水口连接,所述一级纳滤系统的浓水出口与所述二级纳滤系统的进水口连接,所述二级纳滤系统的进水口还通过调节阀与所述回用水池的出水口连接;所述二级纳滤系统的产水出口与所述纳滤产水池的进水口连接;所述纳滤产水池的出水口与所述三级反渗透系统的进水口连接,所述三级反渗透系统的产水出口与所述四级反渗透系统的进水口连接;所述四级反渗透系统的产水出口与所述回用水池的进水口连接,所述四级反渗透系统的浓水出口与所述纳滤水池的进水口连接;所述三级反渗透系统为碟管式反渗透系统、电驱动膜系统或卷式反渗透系统中的任意一种,所述四级反渗透系统为碟管式反渗透系统或卷式反渗透系统中的任意一种。Further, the salt separation system includes the primary reverse osmosis system, reuse water tank, decarburizer, secondary reverse osmosis system, advanced oxidation system, primary nanofiltration system, the secondary nanofiltration system, nanofiltration Filtration production water tank, the three-stage reverse osmosis system and the four-stage reverse osmosis system, the water production outlet of the first-stage reverse osmosis system is connected to the water inlet of the reuse water tank, the concentrated water of the first-stage reverse osmosis system The outlet is connected to the water inlet of the decarburizer, and the water outlet of the decarburizer is connected to the water inlet of the two-stage reverse osmosis system; The water inlet of the secondary reverse osmosis system is connected to the water inlet of the advanced oxidation system; the water outlet of the advanced oxidation system is connected to the water inlet of the primary nanofiltration system, and the The water outlet of the primary nanofiltration system is connected to the water inlet of the nanofiltration water production tank, the concentrated water outlet of the primary nanofiltration system is connected to the water inlet of the secondary nanofiltration system, and the secondary nanofiltration system is connected to the water inlet of the secondary nanofiltration system. The water inlet of the filtration system is also connected with the water outlet of the reuse water tank through a regulating valve; the water production outlet of the secondary nanofiltration system is connected with the water inlet of the nanofiltration water production tank; The water outlet is connected to the water inlet of the three-stage reverse osmosis system, and the produced water outlet of the three-stage reverse osmosis system is connected to the water inlet of the four-stage reverse osmosis system; the produced water outlet of the four-stage reverse osmosis system It is connected to the water inlet of the reuse water pool, and the concentrated water outlet of the four-stage reverse osmosis system is connected to the water inlet of the nanofiltration water pool; the three-stage reverse osmosis system is a disc-type reverse osmosis system, electric Any one of a membrane system or a roll-type reverse osmosis system, and the four-stage reverse osmosis system is any one of a disk-type reverse osmosis system or a roll-type reverse osmosis system.

进一步的,所述芒硝结晶系统包括所述芒硝多效蒸发结晶器、所述芒硝溶解罐、芒硝重结晶蒸发器、芒硝离心机和芒硝干燥机,所述芒硝多效蒸发结晶器的浆料出口与所述分液离心机的进口连接,所述芒硝溶解罐的物料出口与所述芒硝重结晶蒸发器的物料进口连接,所述芒硝重结晶蒸发器的物料出口与所述芒硝离心机的物料进口连接,所述芒硝离心机的固体物出口与所述芒硝干燥机的进料口连接,所述芒硝干燥机的出料口与硫酸钠储仓的进口连接。Further, the Glauber’s salt crystallization system includes the Glauber’s salt multi-effect evaporation crystallizer, the Glauber’s salt dissolving tank, Glauber’s salt recrystallization evaporator, Glauber’s salt centrifuge and Glauber’s salt dryer, and the slurry outlet of the Glauber’s salt multi-effect evaporation crystallizer It is connected with the inlet of the liquid separator centrifuge, the material outlet of the Glauber's salt dissolving tank is connected with the material inlet of the Glauber's salt recrystallization evaporator, and the material outlet of the Glauber's salt recrystallization evaporator is connected with the material of the Glauber's salt centrifuge. The inlet is connected, the solids outlet of the Glauber's salt centrifuge is connected with the inlet of the Glauber's salt dryer, and the outlet of the Glauber's salt dryer is connected with the inlet of the sodium sulfate storage bin.

进一步的,所述盐结晶系统包括所述盐多效蒸发结晶器、盐离心机、盐干燥机,所述的固体物出口与所述盐离心机的物料进口连接,所述盐离心机的固体物出口与所述盐干燥机的进料口连接,所述盐干燥机的出料口与氯化钠储仓的进口连接。Further, the salt crystallization system includes the salt multi-effect evaporation crystallizer, a salt centrifuge, and a salt dryer, the solids outlet is connected to the material inlet of the salt centrifuge, and the solids of the salt centrifuge The material outlet is connected with the feed port of the salt drier, and the discharge port of the salt drier is connected with the inlet of the sodium chloride storage bin.

进一步的,其还包括有第二母液蒸发器,所述第一母液蒸发器的母液出口与所述第二母液蒸发器的进口连接,所述第二母液蒸发器的浆料出口与所述杂盐干燥器的进口连接。Further, it also includes a second mother liquor evaporator, the mother liquor outlet of the first mother liquor evaporator is connected to the inlet of the second mother liquor evaporator, the slurry outlet of the second mother liquor evaporator is connected to the miscellaneous Inlet connection for salt dryer.

本发明的第二个目的由如下技术方案实施:水煤浆气化废水分盐结晶零排放处理方法,其包括如下步骤:The second object of the present invention is implemented by the following technical solutions: a zero-discharge treatment method for coal-water slurry gasification wastewater salt separation crystallization, which includes the following steps:

S1.预处理:水煤浆气化废水经调节池均质均量后,进入预处理系统进行除硬降浊、除硅、pH调节、去除有机物的处理,得到预处理废水,所述预处理废水的指标为Ca2+=0mg/l、Mg2+=0mg/l、SiO2≤15.00mg/l、浊度≤1NTU、pH 7—8;S1. Pretreatment: After the coal-water slurry gasification wastewater is homogeneous and equalized in the adjustment tank, it enters the pretreatment system for hard and turbidity removal, silicon removal, pH adjustment, and organic matter removal to obtain pretreated wastewater. The indicators of wastewater are Ca 2+ = 0mg/l, Mg 2+ = 0mg/l, SiO 2 ≤15.00mg/l, turbidity ≤1NTU, pH 7-8;

S2.分盐:所述预处理废水输送至一级反渗透系统进行浓缩,得到一次浓水;所述一次浓水调pH为4-5后,输送至脱碳器内去除二氧化碳,得到脱碳出水;所述脱碳出水输送至二级反渗透系统进行浓缩,得到二次浓水;所述二次浓水输送至高级氧化系统进行有机物的去除,得到氧化废水;所述一级反渗透系统、所述二级反渗透系统的产水均输送至回用水池内,作为回用水;所述氧化废水输送至一级纳滤系统进行一次分盐处理,得到一次纳滤浓水;所述一次纳滤浓水与所述回用水按照体积比为4:3-4的比例输送至二级纳滤系统进行二次分盐处理,得到二次纳滤浓水;所述一次纳滤产水、所述二次纳滤产水均输送至纳滤产水池内,作为待出盐废水;所述待出盐废水输送至三级反渗透系统进行浓缩,得到三次浓水和三次产水;所述三次产水输送至四级反渗透系统进行处理,得到四次产水输送至所述回用水池,得到四次浓水输送至所述纳滤产水池,得到四次产水输送至所述回用水池;S2. Salt separation: the pretreated wastewater is transported to the primary reverse osmosis system for concentration to obtain primary concentrated water; after the primary concentrated water is adjusted to pH 4-5, it is transported to the decarbonizer to remove carbon dioxide to obtain decarburization effluent; the decarbonized effluent is transported to the secondary reverse osmosis system for concentration to obtain secondary concentrated water; the secondary concentrated water is transported to the advanced oxidation system for removal of organic matter to obtain oxidized wastewater; the primary reverse osmosis system 1. The produced water of the secondary reverse osmosis system is transported to the reuse water tank as reuse water; the oxidized wastewater is transported to the primary nanofiltration system for a salt separation treatment to obtain a primary nanofiltration concentrated water; the primary nanofiltration The filtered concentrated water and the reused water are transported to the secondary nanofiltration system according to the volume ratio of 4:3-4 for secondary salt separation treatment to obtain the secondary nanofiltration concentrated water; the primary nanofiltration water, the The secondary nanofiltration produced water is transported to the nanofiltration production pool as waste water to be brine; the waste water to be produced is transported to a three-stage reverse osmosis system for concentration to obtain tertiary concentrated water and tertiary produced water; The produced water is transported to the four-stage reverse osmosis system for treatment, and the four produced water is transported to the reuse water tank, and the four concentrated water is transported to the nanofiltration produced water tank, and the four produced water is transported to the reuse pool;

S3.氯化钠的产出:所述三次浓水输送至盐多效蒸发结晶器进行蒸发结晶,得到盐浆料和盐母液;所述盐浆料输送至盐离心机内进行固液分离,得到固体氯化钠;所述固体氯化钠输送至盐干燥机内干燥至含水量≤0.1%,得到氯化钠结晶盐,所述氯化钠结晶盐纯度≥98.5%;S3. Output of sodium chloride: the three times concentrated water is transported to a salt multi-effect evaporation crystallizer for evaporation and crystallization to obtain salt slurry and salt mother liquor; the salt slurry is transported to a salt centrifuge for solid-liquid separation, Obtaining solid sodium chloride; the solid sodium chloride is transported to a salt dryer and dried to a water content of ≤0.1%, to obtain sodium chloride crystalline salt, the purity of the sodium chloride crystalline salt is ≥98.5%;

S4.硫酸钠的产出:所述二次纳滤浓水输送至芒硝多效蒸发结晶器进行蒸发结晶,得到芒硝浆料和芒硝母液;所述芒硝浆料进行固液分离,得到硫酸钠固体;所述硫酸钠固体输送至芒硝溶解罐进行重溶,至所述芒硝溶解罐内的溶液为硫酸钠饱和溶液,得到重溶液;所述重溶液输送至芒硝重结晶蒸发器,得到重结晶浆料;所述重结晶浆料输送至芒硝离心机进行固液分离,得到硫酸钠固体;所述硫酸钠固体输送至芒硝干燥机内干燥至含水量≤0.3%,得到硫酸钠结晶盐,所述硫酸钠结晶盐的TOC≤50mg/KG、纯度≥97%;S4. Output of sodium sulfate: the secondary nanofiltration concentrated water is transported to the Glauber's salt multi-effect evaporation crystallizer for evaporation and crystallization to obtain Glauber's salt slurry and Glauber's salt mother liquor; the Glauber's salt slurry is subjected to solid-liquid separation to obtain sodium sulfate solid The sodium sulfate solid is transported to the Glauber's salt dissolving tank for redissolving, and the solution in the Glauber's salt dissolving tank is a sodium sulfate saturated solution to obtain a heavy solution; the heavy solution is transported to the Glauber's salt recrystallization evaporator to obtain a recrystallization slurry material; the recrystallized slurry is transported to the Glauber's salt centrifuge for solid-liquid separation to obtain sodium sulfate solid; the sodium sulfate solid is transported to the Glauber's salt dryer to dry to a water content of ≤0.3%, to obtain sodium sulfate crystalline salt, the The TOC of sodium sulfate crystalline salt is ≤50mg/KG, and the purity is ≥97%;

S5.母液的处理:所述盐母液、所述芒硝母液均输送至母液冷冻结晶器内进行冷冻结晶,所述盐母液的COD≤18000mg/L,SiO2≤4000mg/l,所述芒硝母液的COD≤30000mg/L,SiO2≤5000mg/l,得到母液浆料和冷冻母液;所述母液浆料经固液分离处理后,得到十水硫酸钠固体,所述十水硫酸钠固体输送至所述S4.硫酸钠的产出中的所述芒硝溶解罐内进行重溶;所述冷冻母液输送至第一母液蒸发器内进行分盐,得到混盐浆料和浓缩母液;所述混盐浆料经固液分离后,得到脱水混盐,所述脱水混盐输送至所述S3.氯化钠的产出中的所述盐多效蒸发结晶器;所述浓缩母液输送至杂盐干燥器内干燥,得到杂盐。S5. Treatment of mother liquor: both the salt mother liquor and the Glauber's salt mother liquor are transported to the mother liquor freezing crystallizer for freezing and crystallization, the COD of the salt mother liquor is ≤18000mg/L, SiO 2 ≤4000mg/l, and the Glauber's salt mother liquor is COD ≤ 30000mg/L, SiO 2 ≤ 5000mg/l, to obtain mother liquor slurry and frozen mother liquor; after the mother liquor slurry is subjected to solid-liquid separation treatment, sodium sulfate decahydrate solid is obtained, and the sodium sulfate decahydrate solid is transported to the In the output of S4. sodium sulfate, the Glauber's salt is redissolved in the dissolving tank; the frozen mother liquor is transported to the first mother liquor evaporator for salt separation to obtain mixed salt slurry and concentrated mother liquor; the mixed salt slurry After solid-liquid separation, the dehydrated mixed salt is obtained, and the dehydrated mixed salt is transported to the salt multi-effect evaporation crystallizer in the output of the S3.sodium chloride; the concentrated mother liquor is transported to the miscellaneous salt dryer Internal drying, to get miscellaneous salts.

进一步的,所述S1.预处理具体如下:Further, the S1. pretreatment is specifically as follows:

a1.化学软化:所述水煤浆气化废水输送至化学软化设备进行除硬降浊、除硅、去除有机物的处理,得到化学软化水,所述化学软化水的指标为Ca2+≤50.00mg/l、Mg2+≤50.00mg/l、SiO2≤15.00mg/l、浊度≤20NTU;得到的污泥输送至压滤机脱水,得到脱水污泥;a1. Chemical softening: the coal-water slurry gasification wastewater is transported to chemical softening equipment for treatment of hardening and turbidity removal, silicon removal, and organic matter removal to obtain chemically softened water. The index of the chemically softened water is Ca 2+ ≤50.00 mg/l, Mg 2+ ≤50.00mg/l, SiO 2 ≤15.00mg/l, turbidity ≤20NTU; the obtained sludge is sent to the filter press for dehydration to obtain dewatered sludge;

a2.过滤:所述化学软化水调pH至7-8后输送至过滤系统内进行降浊,得到过滤水,所述过滤水的浊度≤1NTU;a2. Filtration: the chemically softened water is adjusted to a pH of 7-8, and then transported to a filtration system for turbidity reduction to obtain filtered water, and the turbidity of the filtered water is ≤ 1 NTU;

a3.深度软化:所述过滤水输送至离子交换设备内进行深度软化,到所述预处理废水。a3. Deep softening: the filtered water is sent to the ion exchange equipment for deep softening, and then to the pretreated wastewater.

进一步的,所述S5.母液的处理中,所述浓缩母液先输送至第二母液蒸发器进行浓缩,得到二次浓缩母液,所述浓缩母液的SiO2≤8000mg/l,再将所述二次浓缩母液输送至所述杂盐干燥器内干燥,得到所述杂盐。Further, in the treatment of the S5. mother liquor, the concentrated mother liquor is first transported to the second mother liquor evaporator for concentration to obtain the second concentrated mother liquor, and the SiO 2 of the concentrated mother liquor is ≤8000mg/l, and then the two The subconcentrated mother liquor is transported to the miscellaneous salt drier for drying to obtain the miscellaneous salt.

本发明的优点:1、在满足系统运行要求的基础上,简化了传统水煤浆气化废水采用高含盐废水处理系统处理重复设置化学软化、过滤、膜系统,降低了系统投建费用,降低了预处理系统的能耗。2、优化了分盐系统,首先,利用反渗透系统浓缩、高级氧化系统去除有机物,使进入纳滤系统的水符合纳滤进水要求;其次,利用反渗透产水与一次纳滤浓水按比例混合后再进行二级纳滤,降低二级纳滤的运行压力,提高了二级纳滤回收率,延长了设备使用寿命。3、优化了结晶系统,对二级纳滤产生的浓水进行芒硝结晶处理,对二级纳滤产生的产水经反渗透浓缩后进行盐结晶处理,首先,在芒硝结晶处理过程中,将芒硝多效蒸发结晶器产生的硫酸钠进行重溶、重结晶,并再次通过蒸发结晶得到硫酸钠结晶盐,提高了硫酸钠结晶盐的纯度;其次,对于冷冻结晶器产生的母液进行进一步的蒸发结晶,得到的固体物返回至盐多效蒸发结晶器内重新结晶,回收了母液中的氯化钠,提高了氯化钠结晶盐的回收率和纯度;第三,对于盐多效蒸发结晶器、芒硝多效蒸发结晶器产生的母液均输送至冷冻结晶器内进行冷冻结晶,得到的十水硫酸钠输送至硫酸钠结晶处理过程的重溶步骤,进行重溶、重结晶,提高了硫酸钠的回收率和纯度。Advantages of the present invention: 1. On the basis of meeting the system operation requirements, the traditional coal-water slurry gasification wastewater is treated with a high-salt wastewater treatment system, and chemical softening, filtration, and membrane systems are repeatedly set up, which reduces the cost of system investment and construction. The energy consumption of the pretreatment system is reduced. 2. The salt separation system is optimized. Firstly, the reverse osmosis system is used to concentrate and the advanced oxidation system is used to remove organic matter, so that the water entering the nanofiltration system meets the requirements of nanofiltration water intake; Proportional mixing is followed by secondary nanofiltration, which reduces the operating pressure of the secondary nanofiltration, improves the recovery rate of the secondary nanofiltration, and prolongs the service life of the equipment. 3. The crystallization system is optimized. The concentrated water produced by the second-stage nanofiltration is treated with Glauber's salt crystallization, and the product water produced by the second-stage nanofiltration is concentrated by reverse osmosis and then subjected to salt crystallization. First, in the process of Glauber's salt crystallization, the The sodium sulfate produced by Glauber's salt multi-effect evaporation crystallizer is redissolved and recrystallized, and the sodium sulfate crystal salt is obtained through evaporation and crystallization again, which improves the purity of sodium sulfate crystal salt; secondly, the mother liquor produced by the freezing crystallizer is further evaporated Crystallization, the obtained solids are returned to the salt multi-effect evaporation crystallizer for recrystallization, the sodium chloride in the mother liquor is recovered, and the recovery rate and purity of the sodium chloride crystal salt are improved; thirdly, for the salt multi-effect evaporation crystallizer , Glauber’s salt, and the mother liquor produced by the multi-effect evaporation crystallizer are all transported to the freezing crystallizer for freezing and crystallization, and the obtained sodium sulfate decahydrate is transported to the re-dissolving step of the sodium sulfate crystallization process for re-dissolving and recrystallization, increasing the sodium sulfate recovery and purity.

附图说明:Description of drawings:

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为常规废水零排放系统连接示意图。Figure 1 is a schematic diagram of the connection of a conventional wastewater zero discharge system.

图2为实施例1的整体连接示意图。FIG. 2 is a schematic diagram of the overall connection of Embodiment 1.

图3为水煤浆气化废水分盐结晶零排放处理方法流程图。Fig. 3 is a flowchart of a zero-discharge treatment method for coal-water slurry gasification wastewater by salt separation and crystallization.

化学软化设备1,V型滤池2,超滤设备3,离子交换设备4,一级反渗透系统5,脱碳器6,回用水池7,二级反渗透系统8,高级氧化系统9,一级纳滤系统10,二级纳滤系统11,纳滤产水池12,三级反渗透系统13,四级反渗透系统14,芒硝多效蒸发结晶器15,芒硝溶解罐16,芒硝重结晶蒸发器17,芒硝离心机18,芒硝干燥机19,分液离心机20,盐多效蒸发结晶器21,盐离心机22,盐干燥机23,母液冷冻结晶器24,第一母液蒸发器25,第二母液蒸发器26,杂盐干燥器27,压滤机28,调节阀29,母液离心机30。Chemical softening equipment 1, V-type filter 2, ultrafiltration equipment 3, ion exchange equipment 4, primary reverse osmosis system 5, decarburizer 6, reuse pool 7, secondary reverse osmosis system 8, advanced oxidation system 9, Primary nanofiltration system 10, secondary nanofiltration system 11, nanofiltration production pool 12, third-stage reverse osmosis system 13, fourth-stage reverse osmosis system 14, thenardite multi-effect evaporation crystallizer 15, thenardite dissolution tank 16, thenardite recrystallization Evaporator 17, Glauber's salt centrifuge 18, Glauber's salt dryer 19, separatory centrifuge 20, salt multi-effect evaporation crystallizer 21, salt centrifuge 22, salt dryer 23, mother liquor freezing crystallizer 24, first mother liquor evaporator 25 , the second mother liquor evaporator 26, miscellaneous salt drier 27, filter press 28, regulating valve 29, mother liquor centrifuge 30.

具体实施方式:Detailed ways:

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

实施例1:Example 1:

如图2所示,水煤浆气化废水分盐结晶零排放处理系统,其包括预处理系统、分盐系统、芒硝结晶系统和盐结晶系统;As shown in Figure 2, the coal water slurry gasification wastewater salt separation and crystallization zero discharge treatment system includes a pretreatment system, a salt separation system, a Glauber’s salt crystallization system and a salt crystallization system;

预处理系统可以去除废水中大部分的总硬度、总碱度、重金属离子和悬浮物以及部分二氧化硅、氟离子和有机物,以保障后续系统的正常稳定运行;预处理系统包括化学软化设备1、过滤设备和离子交换设备4,化学软化设备1的进水口与水煤浆气化废水管线连接,化学软化设备1的出水口与过滤设备的进水口连接,过滤设备包括V型滤池2和超滤设备3,V型滤池2的出水口与超滤设备3的进水口连接,过滤设备的出水口与离子交换设备4的进水口连接;化学软化设备1内设有刮泥机,化学软化设备1的排泥口与压滤机28的进料口连接。The pretreatment system can remove most of the total hardness, total alkalinity, heavy metal ions and suspended solids as well as some silica, fluoride ions and organic matter in the wastewater to ensure the normal and stable operation of the subsequent system; the pretreatment system includes chemical softening equipment 1 , filter equipment and ion exchange equipment 4, the water inlet of the chemical softening equipment 1 is connected with the coal water slurry gasification wastewater pipeline, the water outlet of the chemical softening equipment 1 is connected with the water inlet of the filter equipment, and the filter equipment includes a V-shaped filter tank 2 and Ultrafiltration equipment 3, the water outlet of V-type filter tank 2 is connected with the water inlet of ultrafiltration equipment 3, the water outlet of filtration equipment is connected with the water inlet of ion exchange equipment 4; chemical softening equipment 1 is provided with scraper, chemical The sludge discharge port of the softening device 1 is connected with the feed port of the filter press 28 .

预处理系统的离子交换设备4的出水口与分盐系统的一级反渗透系统5的进水口连接,分盐系统包括一级反渗透系统5、回用水池7、脱碳器6、二级反渗透系统8、高级氧化系统9、一级纳滤系统10、二级纳滤系统11、纳滤产水池12、三级反渗透系统13和四级反渗透系统14,三级反渗透系统13为碟管式反渗透系统、电驱动膜系统或卷式反渗透系统中的任意一种,在本实施例中,三级反渗透为碟管式反渗透系统;四级反渗透系统14为碟管式反渗透系统或卷式反渗透系统中的任意一种,在本实施例中,四级反渗透为卷式反渗透系统;一级反渗透系统5的产水出口与回用水池7的进水口连接,一级反渗透系统5的浓水出口与脱碳器6的进水口连接,脱碳器6的出水口与二级反渗透系统8的进水口连接;二级反渗透系统8的产水出口与回用水池7的进水口连接,二级反渗透系统8的浓水出口与高级氧化系统9的进水口连接;高级氧化系统9的出水口与一级纳滤系统10的进水口连接,一级纳滤系统10的产水出口与纳滤产水池12的进水口连接,一级纳滤系统10的浓水出口与二级纳滤系统11的进水口连接,二级纳滤系统11的进水口还通过调节阀29与回用水池7的出水口连接;二级纳滤系统11的产水出口与纳滤产水池12的进水口连接;纳滤产水池12的出水口与三级反渗透系统13的进水口连接,三级反渗透系统13的产水出口与四级反渗透系统14的进水口连接;四级反渗透系统14的产水出口与回用水池7的进水口连接,四级反渗透系统14的浓水出口与纳滤水池的进水口连接。The water outlet of the ion exchange equipment 4 of the pretreatment system is connected to the water inlet of the first-stage reverse osmosis system 5 of the salt separation system. Reverse osmosis system 8, advanced oxidation system 9, primary nanofiltration system 10, secondary nanofiltration system 11, nanofiltration production pool 12, third-stage reverse osmosis system 13 and fourth-stage reverse osmosis system 14, three-stage reverse osmosis system 13 It is any one of disc-type reverse osmosis system, electrically driven membrane system or roll-type reverse osmosis system. In this embodiment, the three-stage reverse osmosis is a disc-type reverse osmosis system; Any one of the tubular reverse osmosis system or the coiled reverse osmosis system. In this embodiment, the four-stage reverse osmosis is a coiled reverse osmosis system; The water inlet is connected, the concentrated water outlet of the primary reverse osmosis system 5 is connected to the water inlet of the decarburizer 6, the water outlet of the decarburizer 6 is connected to the water inlet of the secondary reverse osmosis system 8; the secondary reverse osmosis system 8 The outlet of the produced water is connected to the water inlet of the reuse pool 7, the concentrated water outlet of the secondary reverse osmosis system 8 is connected to the water inlet of the advanced oxidation system 9; the water outlet of the advanced oxidation system 9 is connected to the water inlet of the primary nanofiltration system 10 Connection, the water outlet of the primary nanofiltration system 10 is connected to the water inlet of the nanofiltration water production pool 12, the concentrated water outlet of the primary nanofiltration system 10 is connected to the water inlet of the secondary nanofiltration system 11, and the secondary nanofiltration system The water inlet of 11 is also connected with the water outlet of reuse water tank 7 through regulating valve 29; The water inlet of the three-stage reverse osmosis system 13 is connected, and the water outlet of the three-stage reverse osmosis system 13 is connected with the water inlet of the four-stage reverse osmosis system 14; Connect, the concentrated water outlet of the four-stage reverse osmosis system 14 is connected with the water inlet of the nanofiltration pool.

分盐系统的二级纳滤系统11的浓水出口与芒硝结晶系统的芒硝多效蒸发结晶器15的进水口连接,芒硝结晶系统包括芒硝多效蒸发结晶器15、芒硝溶解罐16、芒硝重结晶蒸发器17、芒硝离心机18和芒硝干燥机19,芒硝重结晶蒸发器17可以为多效蒸发结晶器或申请号为CN201720046981.2中国专利公开的芒硝重结晶蒸发器,在本实施例中,芒硝重结晶蒸发器17可以为多效蒸发结晶器。芒硝多效蒸发结晶器15的浆料出口与分液离心机20的进口连接,芒硝溶解罐16的物料出口与芒硝重结晶蒸发器17的物料进口连接,芒硝重结晶蒸发器17的物料出口与芒硝离心机18的物料进口连接,芒硝离心机18的固体物出口与芒硝干燥机19的进料口连接,芒硝干燥机19的出料口与硫酸钠储仓的进口连接。The concentrated water outlet of the secondary nanofiltration system 11 of the salt separation system is connected to the water inlet of the thenardite multi-effect evaporation crystallizer 15 of the thenardite crystallization system. Crystallization evaporator 17, Glauber's salt centrifuge 18 and Glauber's salt dryer 19, Glauber's salt recrystallization evaporator 17 can be multi-effect evaporation crystallizer or the Glauber's salt recrystallization evaporator disclosed in Chinese patent with application number CN201720046981.2, in this embodiment , Glauber's salt recrystallization evaporator 17 may be a multi-effect evaporation crystallizer. The slurry outlet of Glauber's salt multi-effect evaporation crystallizer 15 is connected with the inlet of separatory centrifuge 20, the material outlet of Glauber's salt dissolving tank 16 is connected with the material inlet of Glauber's salt recrystallization evaporator 17, and the material outlet of Glauber's salt recrystallization evaporator 17 is connected with The material inlet of the Glauber's salt centrifuge 18 is connected, the solid matter outlet of the Glauber's salt centrifuge 18 is connected with the inlet of the Glauber's salt dryer 19, and the outlet of the Glauber's salt dryer 19 is connected with the inlet of the sodium sulfate storage bin.

分盐系统的三级反渗透系统13的浓水出口与盐结晶系统的盐多效蒸发结晶器21的进口连接,盐结晶系统包括盐多效蒸发结晶器21、盐离心机22、盐干燥机23,的固体物出口与盐离心机22的物料进口连接,盐离心机22的固体物出口与盐干燥机23的进料口连接,盐干燥机23的出料口与氯化钠储仓的进口连接。The concentrated water outlet of the three-stage reverse osmosis system 13 of the salt separation system is connected to the inlet of the salt multi-effect evaporation crystallizer 21 of the salt crystallization system. The salt crystallization system includes a salt multi-effect evaporation crystallizer 21, a salt centrifuge 22, and a salt dryer. 23, the solids outlet of the salt centrifuge 22 is connected to the material inlet, the solids outlet of the salt centrifuge 22 is connected to the feed port of the salt dryer 23, and the outlet of the salt dryer 23 is connected to the sodium chloride storage bin. import connection.

芒硝多效蒸发结晶器15的母液出口、盐多效蒸发结晶器21的母液出口分别与母液冷冻结晶器24的进口连接,母液冷冻结晶器24的浆料出口与分液离心机20的进口连接,分液离心机20的固体物出口与芒硝结晶系统的芒硝溶解罐16的物料进口连接;母液冷冻结晶器24的母液出口与盐结晶系统的第一母液蒸发器25的进口连接,第一母液蒸发器25的浆料出口与母液离心机30的进口连接,母液离心机30的固体出口与盐多效蒸发结晶器21的进口连接,第一母液蒸发器25的母液出口与第二母液蒸发器26的进口连接,第二母液蒸发器26的浆料出口与杂盐干燥器27的进口连接。The mother liquor outlet of Glauber's salt multi-effect evaporation crystallizer 15 and the mother liquor outlet of salt multi-effect evaporation crystallizer 21 are respectively connected to the inlet of mother liquor freezing crystallizer 24, and the slurry outlet of mother liquor freezing crystallizer 24 is connected to the inlet of separatory centrifuge 20 , the solids outlet of the separatory centrifuge 20 is connected with the material inlet of the Glauber's salt dissolving tank 16 of the Glauber's salt crystallization system; The slurry outlet of the evaporator 25 is connected with the inlet of the mother liquor centrifuge 30, the solid outlet of the mother liquor centrifuge 30 is connected with the inlet of the salt multi-effect evaporation crystallizer 21, the mother liquor outlet of the first mother liquor evaporator 25 is connected with the second mother liquor evaporator The inlet of 26 is connected, and the slurry outlet of the second mother liquor evaporator 26 is connected with the inlet of miscellaneous salt drier 27.

与常规废水零排放系统(如图1所示)相比,实施例1与其区别在于,省去了V型滤池2和超滤设备3的反复设置,省去了后续的两级软化除硬设备,按照目前市场价格计算,本实施例的投建费用比常规废水零排放系统降低2500万元/套,设备维修及更换费用每年可降低45万元。Compared with the conventional waste water zero discharge system (as shown in Figure 1), the difference between Embodiment 1 is that the repeated setting of the V-shaped filter tank 2 and the ultrafiltration equipment 3 is omitted, and the subsequent two-stage softening and hardening removal is omitted. For equipment, calculated according to the current market price, the investment and construction cost of this embodiment is 25 million yuan/set lower than that of the conventional wastewater zero discharge system, and the equipment maintenance and replacement costs can be reduced by 450,000 yuan per year.

实施例2:Example 2:

利用实施例1进行的水煤浆气化废水分盐结晶零排放处理方法,如图3所示,其包括如下步骤:Utilize embodiment 1 to carry out the coal-water slurry gasification wastewater salt separation crystallization zero-discharge treatment method, as shown in Figure 3, it comprises the following steps:

S1.预处理:水煤浆气化废水经调节池均质均量后,进入预处理系统进行除硬降浊、除硅、pH调节、去除有机物的处理,具体如下:S1. Pretreatment: After the coal-water slurry gasification wastewater is homogeneous and equalized in the adjustment tank, it enters the pretreatment system for hard and turbidity removal, silicon removal, pH adjustment, and organic matter removal. The details are as follows:

a1.化学软化:水煤浆气化废水输送至化学软化设备1进行除硬降浊、除硅、去除有机物的处理,得到化学软化水,化学软化水的指标为Ca2+≤50.00mg/l、Mg2+≤50.00mg/l、SiO2≤15.00mg/l、浊度≤20NTU;得到的污泥输送至压滤机28脱水,得到脱水污泥;a1. Chemical softening: Coal-water slurry gasification wastewater is sent to chemical softening equipment 1 for treatment of hardening, turbidity, silicon, and organic matter removal to obtain chemically softened water. The index of chemically softened water is Ca 2+ ≤50.00mg/l , Mg 2+ ≤50.00mg/l, SiO 2 ≤15.00mg/l, turbidity ≤20NTU; the obtained sludge is transported to filter press 28 for dehydration to obtain dewatered sludge;

a2.过滤:化学软化水调pH至7后输送至过滤系统内进行降浊,得到过滤水,过滤水的浊度≤1NTU;a2. Filtration: chemically softened water is adjusted to pH 7 and then transported to the filtration system for turbidity reduction to obtain filtered water, the turbidity of which is ≤1NTU;

a3.深度软化:过滤水输送至离子交换设备4内进行深度软化,到预处理废水;a3. Deep softening: the filtered water is transported to the ion exchange equipment 4 for deep softening, and then to pre-treatment wastewater;

得到预处理废水,预处理废水的指标为Ca2+=0mg/l、Mg2+=0mg/l、SiO2≤15.00mg/l、浊度≤1NTU、pH 7;Obtain pretreated wastewater, the indicators of pretreated wastewater are Ca 2+ =0mg/l, Mg 2+ =0mg/l, SiO2≤15.00mg/l, turbidity≤1NTU, pH 7;

S2.分盐:预处理废水输送至一级反渗透系统5进行浓缩,得到一次浓水;一次浓水调pH为4后,输送至脱碳器6内去除二氧化碳,得到脱碳出水;脱碳出水输送至二级反渗透系统8进行浓缩,得到二次浓水;二次浓水输送至高级氧化系统9进行有机物的去除,得到氧化废水;一级反渗透系统5、二级反渗透系统8的产水均输送至回用水池7内,作为回用水;氧化废水输送至一级纳滤系统10进行一次分盐处理,得到一次纳滤浓水;一次纳滤浓水与回用水按照体积比为4:3的比例输送至二级纳滤系统11进行二次分盐处理,得到二次纳滤浓水;一次纳滤产水、二次纳滤产水均输送至纳滤产水池12内,作为待出盐废水;待出盐废水输送至三级反渗透系统13进行浓缩,得到三次浓水和三次产水;三次产水输送至四级反渗透系统14进行处理,得到四次产水输送至回用水池7,得到四次浓水输送至纳滤产水池12,得到四次产水输送至回用水池7;S2. Salt separation: the pretreated wastewater is transported to the primary reverse osmosis system 5 for concentration to obtain primary concentrated water; after the primary concentrated water is adjusted to pH 4, it is transported to the decarbonizer 6 to remove carbon dioxide to obtain decarbonized effluent; decarbonization The effluent is transported to the secondary reverse osmosis system 8 for concentration to obtain secondary concentrated water; the secondary concentrated water is transported to the advanced oxidation system 9 to remove organic matter to obtain oxidized wastewater; the primary reverse osmosis system 5 and the secondary reverse osmosis system 8 The produced water is transported to the reuse water pool 7 as reuse water; the oxidized waste water is transported to the primary nanofiltration system 10 for a salt separation treatment to obtain the primary nanofiltration concentrated water; the primary nanofiltration concentrated water and the recycled water are based on the volume ratio The ratio of 4:3 is sent to the secondary nanofiltration system 11 for secondary salt separation treatment to obtain the secondary nanofiltration concentrated water; the primary nanofiltration water and the secondary nanofiltration water are both sent to the nanofiltration water production pool 12 , as the waste water to be brine; the waste water to be brine is transported to the three-stage reverse osmosis system 13 for concentration to obtain the third concentrated water and the third product water; the third product water is sent to the four-stage reverse osmosis system 14 for treatment to obtain the fourth product water Transported to the reuse water pool 7, the obtained concentrated water is transported to the nanofiltration water production pool 12 for four times, and the four produced water is transported to the reuse water pool 7;

S3.氯化钠的产出:三次浓水输送至盐多效蒸发结晶器21进行蒸发结晶,得到盐浆料和盐母液;盐浆料输送至盐离心机22内进行固液分离,得到固体氯化钠;固体氯化钠输送至盐干燥机23内干燥至含水量为0.1%,得到氯化钠结晶盐,氯化钠结晶盐的纯度为98.5%;S3. Output of sodium chloride: three times concentrated water is transported to salt multi-effect evaporation crystallizer 21 for evaporation and crystallization to obtain salt slurry and salt mother liquor; salt slurry is transported to salt centrifuge 22 for solid-liquid separation to obtain solid Sodium chloride: solid sodium chloride is transported to the salt dryer 23 and dried to a water content of 0.1%, to obtain sodium chloride crystalline salt, and the purity of sodium chloride crystalline salt is 98.5%;

S4.硫酸钠的产出:二次纳滤浓水输送至芒硝多效蒸发结晶器15进行蒸发结晶,得到芒硝浆料和芒硝母液;芒硝浆料进行固液分离,得到硫酸钠固体;硫酸钠固体输送至芒硝溶解罐16进行重溶,至芒硝溶解罐16内的溶液为硫酸钠饱和溶液,得到重溶液;重溶液输送至芒硝重结晶蒸发器17,得到重结晶浆料;重结晶浆料输送至芒硝离心机18进行固液分离,得到硫酸钠固体;硫酸钠固体输送至芒硝干燥机19内干燥至含水量为0.3%,得到硫酸钠结晶盐,硫酸钠结晶盐的TOC为37mg/KG、纯度为97%;S4. Output of sodium sulfate: the secondary nanofiltration concentrated water is transported to the Glauber's salt multi-effect evaporation crystallizer 15 for evaporation and crystallization to obtain Glauber's salt slurry and Glauber's salt mother liquor; the Glauber's salt slurry is subjected to solid-liquid separation to obtain sodium sulfate solid; The solid is transported to the Glauber's salt dissolving tank 16 for redissolving, and the solution in the Glauber's salt dissolving tank 16 is a saturated solution of sodium sulfate to obtain a heavy solution; the heavy solution is transported to the Glauber's salt recrystallization evaporator 17 to obtain a recrystallization slurry; the recrystallization slurry Transported to Glauber's salt centrifuge 18 for solid-liquid separation to obtain sodium sulfate solid; the sodium sulfate solid was transported to Glauber's salt dryer 19 to dry to a water content of 0.3%, to obtain sodium sulfate crystalline salt, and the TOC of sodium sulfate crystalline salt was 37mg/KG , the purity is 97%;

S5.母液的处理:盐母液、芒硝母液均输送至母液冷冻结晶器24内进行冷冻结晶,盐母液的COD≤18000mg/L,SiO2≤4000mg/l,芒硝母液的COD≤30000mg/L,SiO2≤5000mg/l,得到母液浆料和冷冻母液;母液浆料经固液分离处理后,得到十水硫酸钠固体,十水硫酸钠固体输送至S4.硫酸钠的产出中的芒硝溶解罐16内进行重溶;冷冻母液输送至第一母液蒸发器25内进行分盐,得到混盐浆料和浓缩母液;混盐浆料经固液分离后,得到脱水混盐,脱水混盐输送至S3.氯化钠的产出中的盐多效蒸发结晶器21;浓缩母液先输送至第二母液蒸发器26进行浓缩,得到二次浓缩母液,浓缩母液的SiO2≤8000mg/l,再将二次浓缩母液输送至杂盐干燥器27内干燥,得到杂盐。S5. Treatment of mother liquor: the salt mother liquor and Glauber's salt mother liquor are transported to the mother liquor freezing crystallizer 24 for freezing and crystallization, the COD of the salt mother liquor is ≤18000mg/L, SiO 2 ≤4000mg/l, the COD of Glauber's salt mother liquor is ≤30000mg/L, SiO 2 ≤5000mg/l, to obtain mother liquor slurry and frozen mother liquor; after solid-liquid separation of mother liquor slurry, sodium sulfate decahydrate solid is obtained, and the sodium sulfate decahydrate solid is transported to the Glauber's salt dissolving tank in the output of S4. Redissolve within 16; the frozen mother liquor is transported to the first mother liquor evaporator 25 for salt separation to obtain mixed salt slurry and concentrated mother liquor; after solid-liquid separation of the mixed salt slurry, dehydrated mixed salt is obtained, and the dehydrated mixed salt is transported to S3. Salt multi-effect evaporation crystallizer 21 in the output of sodium chloride; the concentrated mother liquor is first transported to the second mother liquor evaporator 26 for concentration to obtain the secondary concentrated mother liquor, and the SiO 2 of the concentrated mother liquor is ≤8000mg/l, and then The secondary concentrated mother liquor is transported to the miscellaneous salt drier 27 for drying to obtain miscellaneous salts.

将实施例2水质水量相同的废水输送至常规废水零排放系统(如图1所示)内进行处理,对二级纳滤运行压力、氯化钠结晶盐纯度及产量、硫酸钠结晶盐纯度及产量、杂盐率进行检测和对比,对比结果如下表1所示。The waste water with the same water quality and water quantity in Example 2 is transported to the conventional waste water zero discharge system (as shown in Figure 1) for processing, and the secondary nanofiltration operating pressure, sodium chloride crystalline salt purity and output, sodium sulfate crystalline salt purity and The yield and miscellaneous salt rate were detected and compared, and the comparison results are shown in Table 1 below.

表1两组对比结果Table 1 Comparison results of two groups

由表1可知,与常规规废水零排放系统相比,本实施例利用反渗透产水与一次纳滤浓水按比例混合,降低了二级纳滤的运行压力,提高了二级纳滤回收率,延长了设备使用寿命。另外,本实施例通过对结晶系统的优化,提高了副产氯化钠结晶盐、硫酸钠结晶盐的纯度和产量,并降低了杂盐产量,可以降低杂盐处理成本。It can be seen from Table 1 that, compared with the conventional wastewater zero discharge system, this embodiment uses reverse osmosis produced water and primary nanofiltration concentrated water to mix in proportion, which reduces the operating pressure of the secondary nanofiltration and improves the recovery of the secondary nanofiltration. rate, prolonging the service life of the equipment. In addition, in this embodiment, by optimizing the crystallization system, the purity and yield of by-product sodium chloride crystalline salt and sodium sulfate crystalline salt are improved, and the output of miscellaneous salt is reduced, which can reduce the cost of miscellaneous salt treatment.

实施例3:Example 3:

利用实施例1进行的水煤浆气化废水分盐结晶零排放处理方法,如图3所示,其包括如下步骤:Utilize embodiment 1 to carry out the coal-water slurry gasification wastewater salt separation crystallization zero-discharge treatment method, as shown in Figure 3, it comprises the following steps:

S1.预处理:水煤浆气化废水经调节池均质均量后,进入预处理系统进行除硬降浊、除硅、pH调节、去除有机物的处理,具体如下:S1. Pretreatment: After the coal-water slurry gasification wastewater is homogeneous and equalized in the adjustment tank, it enters the pretreatment system for hard and turbidity removal, silicon removal, pH adjustment, and organic matter removal. The details are as follows:

a1.化学软化:水煤浆气化废水输送至化学软化设备1进行除硬降浊、除硅、去除有机物的处理,得到化学软化水,化学软化水的指标为Ca2+≤50.00mg/l、Mg2+≤50.00mg/l、SiO2≤15.00mg/l、浊度≤20NTU;得到的污泥输送至压滤机28脱水,得到脱水污泥;a1. Chemical softening: Coal water slurry gasification wastewater is transported to chemical softening equipment 1 for treatment of hardening and turbidity removal, silicon removal, and organic matter removal to obtain chemically softened water. The index of chemically softened water is Ca 2+ ≤50.00mg/l , Mg 2+ ≤50.00mg/l, SiO 2 ≤15.00mg/l, turbidity ≤20NTU; the obtained sludge is transported to filter press 28 for dehydration to obtain dewatered sludge;

a2.过滤:化学软化水调pH至7.5后输送至过滤系统内进行降浊,得到过滤水,过滤水的浊度≤1NTU;a2. Filtration: Chemically softened water is adjusted to pH 7.5 and sent to the filtration system for turbidity reduction to obtain filtered water, the turbidity of which is ≤1NTU;

a3.深度软化:过滤水输送至离子交换设备4内进行深度软化,到预处理废水;a3. Deep softening: the filtered water is transported to the ion exchange equipment 4 for deep softening, and then to pre-treatment wastewater;

得到预处理废水,预处理废水的指标为Ca2+=0mg/l、Mg2+=0mg/l、SiO2≤15.00mg/l、浊度≤1NTU、pH 7.5;Obtain pretreated wastewater, the indicators of pretreated wastewater are Ca 2+ =0mg/l, Mg 2+ =0mg/l, SiO2≤15.00mg/l, turbidity≤1NTU, pH 7.5;

S2.分盐:预处理废水输送至一级反渗透系统5进行浓缩,得到一次浓水;一次浓水调pH为4.5后,输送至脱碳器6内去除二氧化碳,得到脱碳出水;脱碳出水输送至二级反渗透系统8进行浓缩,得到二次浓水;二次浓水输送至高级氧化系统9进行有机物的去除,得到氧化废水;一级反渗透系统5、二级反渗透系统8的产水均输送至回用水池7内,作为回用水;氧化废水输送至一级纳滤系统10进行一次分盐处理,得到一次纳滤浓水;一次纳滤浓水与回用水按照体积比为4:3.5的比例输送至二级纳滤系统11进行二次分盐处理,得到二次纳滤浓水;一次纳滤产水、二次纳滤产水均输送至纳滤产水池12内,作为待出盐废水;待出盐废水输送至三级反渗透系统13进行浓缩,得到三次浓水和三次产水;三次产水输送至四级反渗透系统14进行处理,得到四次产水输送至回用水池7,得到四次浓水输送至纳滤产水池12,得到四次产水输送至回用水池7;S2. Salt separation: the pretreated wastewater is transported to the primary reverse osmosis system 5 for concentration to obtain primary concentrated water; after the primary concentrated water is adjusted to pH 4.5, it is transported to the decarbonizer 6 to remove carbon dioxide to obtain decarbonized effluent; decarbonization The effluent is transported to the secondary reverse osmosis system 8 for concentration to obtain secondary concentrated water; the secondary concentrated water is transported to the advanced oxidation system 9 to remove organic matter to obtain oxidized wastewater; the primary reverse osmosis system 5 and the secondary reverse osmosis system 8 The produced water is transported to the reuse water pool 7 as reuse water; the oxidized waste water is transported to the primary nanofiltration system 10 for a salt separation treatment to obtain the primary nanofiltration concentrated water; the primary nanofiltration concentrated water and the recycled water are based on the volume ratio The ratio of 4:3.5 is sent to the secondary nanofiltration system 11 for secondary salt separation treatment to obtain the secondary nanofiltration concentrated water; the primary nanofiltration product water and the secondary nanofiltration product water are both sent to the nanofiltration water production pool 12 , as the waste water to be brine; the waste water to be brine is transported to the three-stage reverse osmosis system 13 for concentration to obtain the third concentrated water and the third product water; the third product water is sent to the four-stage reverse osmosis system 14 for treatment to obtain the fourth product water Transported to the reuse water pool 7, the obtained concentrated water is transported to the nanofiltration water production pool 12 for four times, and the four produced water is transported to the reuse water pool 7;

S3.氯化钠的产出:三次浓水输送至盐多效蒸发结晶器21进行蒸发结晶,得到盐浆料和盐母液;盐浆料输送至盐离心机22内进行固液分离,得到固体氯化钠;固体氯化钠输送至盐干燥机23内干燥至含水量为0.08%,得到氯化钠结晶盐,氯化钠结晶盐的纯度为98.9%;S3. Output of sodium chloride: three times concentrated water is transported to salt multi-effect evaporation crystallizer 21 for evaporation and crystallization to obtain salt slurry and salt mother liquor; salt slurry is transported to salt centrifuge 22 for solid-liquid separation to obtain solid Sodium chloride; the solid sodium chloride is transported to the salt dryer 23 and dried to a water content of 0.08%, so as to obtain sodium chloride crystalline salt, and the purity of the sodium chloride crystalline salt is 98.9%;

S4.硫酸钠的产出:二次纳滤浓水输送至芒硝多效蒸发结晶器15进行蒸发结晶,得到芒硝浆料和芒硝母液;芒硝浆料进行固液分离,得到硫酸钠固体;硫酸钠固体输送至芒硝溶解罐16进行重溶,至芒硝溶解罐16内的溶液为硫酸钠饱和溶液,得到重溶液;重溶液输送至芒硝重结晶蒸发器17,得到重结晶浆料;重结晶浆料输送至芒硝离心机18进行固液分离,得到硫酸钠固体;硫酸钠固体输送至芒硝干燥机19内干燥至含水量为0.23%,得到硫酸钠结晶盐,硫酸钠结晶盐的TOC为32mg/KG、纯度为97.8%;S4. Output of sodium sulfate: the secondary nanofiltration concentrated water is transported to the Glauber's salt multi-effect evaporation crystallizer 15 for evaporation and crystallization to obtain Glauber's salt slurry and Glauber's salt mother liquor; the Glauber's salt slurry is subjected to solid-liquid separation to obtain sodium sulfate solid; The solid is transported to the Glauber's salt dissolving tank 16 for redissolving, and the solution in the Glauber's salt dissolving tank 16 is a saturated solution of sodium sulfate to obtain a heavy solution; the heavy solution is transported to the Glauber's salt recrystallization evaporator 17 to obtain a recrystallization slurry; the recrystallization slurry Transported to Glauber's salt centrifuge 18 for solid-liquid separation to obtain solid sodium sulfate; the sodium sulfate solid was transported to Glauber's salt dryer 19 to dry to a water content of 0.23%, to obtain sodium sulfate crystalline salt, and the TOC of sodium sulfate crystalline salt was 32mg/KG , the purity is 97.8%;

S5.母液的处理:盐母液、芒硝母液均输送至母液冷冻结晶器24内进行冷冻结晶,盐母液的COD≤18000mg/L,SiO2≤4000mg/l,芒硝母液的COD≤30000mg/L,SiO2≤5000mg/l,得到母液浆料和冷冻母液;母液浆料经固液分离处理后,得到十水硫酸钠固体,十水硫酸钠固体输送至S4.硫酸钠的产出中的芒硝溶解罐16内进行重溶;冷冻母液输送至第一母液蒸发器25内进行分盐,得到混盐浆料和浓缩母液;混盐浆料经固液分离后,得到脱水混盐,脱水混盐输送至S3.氯化钠的产出中的盐多效蒸发结晶器21;浓缩母液先输送至第二母液蒸发器26进行浓缩,得到二次浓缩母液,浓缩母液的SiO2≤8000mg/l,再将二次浓缩母液输送至杂盐干燥器27内干燥,得到杂盐。S5. Treatment of mother liquor: the salt mother liquor and Glauber's salt mother liquor are transported to the mother liquor freezing crystallizer 24 for freezing and crystallization, the COD of the salt mother liquor is ≤18000mg/L, SiO 2 ≤4000mg/l, the COD of Glauber's salt mother liquor is ≤30000mg/L, SiO 2 ≤5000mg/l, to obtain mother liquor slurry and frozen mother liquor; after solid-liquid separation of mother liquor slurry, sodium sulfate decahydrate solid is obtained, and the sodium sulfate decahydrate solid is transported to the Glauber's salt dissolving tank in the output of S4. Redissolve within 16; the frozen mother liquor is transported to the first mother liquor evaporator 25 for salt separation to obtain mixed salt slurry and concentrated mother liquor; after solid-liquid separation of the mixed salt slurry, dehydrated mixed salt is obtained, and the dehydrated mixed salt is transported to S3. Salt multi-effect evaporation crystallizer 21 in the output of sodium chloride; the concentrated mother liquor is first transported to the second mother liquor evaporator 26 for concentration to obtain the secondary concentrated mother liquor, and the SiO 2 of the concentrated mother liquor is ≤8000mg/l, and then The secondary concentrated mother liquor is transported to the miscellaneous salt drier 27 for drying to obtain miscellaneous salts.

将实施例3水质水量相同的废水输送至常规废水零排放系统(如图1所示)内进行处理,对二级纳滤运行压力、氯化钠结晶盐纯度及产量、硫酸钠结晶盐纯度及产量、杂盐产量进行检测和对比,对比结果如下表2所示。The waste water with the same water quality and water quantity in Example 3 is transported to the conventional waste water zero discharge system (as shown in Figure 1) for processing, and the secondary nanofiltration operating pressure, sodium chloride crystalline salt purity and output, sodium sulfate crystalline salt purity and The output and miscellaneous salt output are detected and compared, and the comparison results are shown in Table 2 below.

表2两组对比结果Table 2 Comparison results of two groups

由表2可知,与常规规废水零排放系统相比,本实施例利用反渗透产水与一次纳滤浓水按比例混合,降低二级纳滤的运行压力,提高了二级纳滤回收率,延长了设备使用寿命。另外,本实施例通过对结晶系统的优化,提高了副产氯化钠结晶盐、硫酸钠结晶盐的纯度和产量,并降低了杂盐产量,可以降低杂盐处理成本。It can be seen from Table 2 that, compared with the conventional wastewater zero discharge system, this embodiment uses reverse osmosis produced water and primary nanofiltration concentrated water to be mixed in proportion to reduce the operating pressure of the secondary nanofiltration and improve the recovery rate of the secondary nanofiltration , prolonging the service life of the equipment. In addition, in this embodiment, by optimizing the crystallization system, the purity and yield of by-product sodium chloride crystalline salt and sodium sulfate crystalline salt are improved, and the output of miscellaneous salt is reduced, which can reduce the cost of miscellaneous salt treatment.

实施例4:Example 4:

利用实施例1进行的水煤浆气化废水分盐结晶零排放处理方法,如图3所示,其包括如下步骤:Utilize embodiment 1 to carry out the coal-water slurry gasification wastewater salt separation crystallization zero-discharge treatment method, as shown in Figure 3, it comprises the following steps:

S1.预处理:水煤浆气化废水经调节池均质均量后,进入预处理系统进行除硬降浊、除硅、pH调节、去除有机物的处理,具体如下:S1. Pretreatment: After the coal-water slurry gasification wastewater is homogeneous and equalized in the adjustment tank, it enters the pretreatment system for hard and turbidity removal, silicon removal, pH adjustment, and organic matter removal. The details are as follows:

a1.化学软化:水煤浆气化废水输送至化学软化设备1进行除硬降浊、除硅、去除有机物的处理,得到化学软化水,化学软化水的指标为Ca2+≤50.00mg/l、Mg2+≤50.00mg/l、SiO2≤15.00mg/l、浊度≤20NTU;得到的污泥输送至压滤机28脱水,得到脱水污泥;a1. Chemical softening: Coal water slurry gasification wastewater is transported to chemical softening equipment 1 for treatment of hardening and turbidity removal, silicon removal, and organic matter removal to obtain chemically softened water. The index of chemically softened water is Ca 2+ ≤50.00mg/l , Mg 2+ ≤50.00mg/l, SiO 2 ≤15.00mg/l, turbidity ≤20NTU; the obtained sludge is transported to filter press 28 for dehydration to obtain dewatered sludge;

a2.过滤:化学软化水调pH至8后输送至过滤系统内进行降浊,得到过滤水,过滤水的浊度≤1NTU;a2. Filtration: chemically softened water is adjusted to pH 8, then transported to the filtration system for turbidity reduction, and filtered water is obtained, and the turbidity of the filtered water is ≤1NTU;

a3.深度软化:过滤水输送至离子交换设备4内进行深度软化,到预处理废水;a3. Deep softening: the filtered water is transported to the ion exchange equipment 4 for deep softening, and then to pre-treatment wastewater;

得到预处理废水,预处理废水的指标为Ca2+=0mg/l、Mg2+=0mg/l、SiO2≤15.00mg/l、浊度≤1NTU、pH 8;Obtain pretreated wastewater, the indicators of pretreated wastewater are Ca 2+ =0mg/l, Mg 2+ =0mg/l, SiO2≤15.00mg/l, turbidity≤1NTU, pH 8;

S2.分盐:预处理废水输送至一级反渗透系统5进行浓缩,得到一次浓水;一次浓水调pH为5后,输送至脱碳器6内去除二氧化碳,得到脱碳出水;脱碳出水输送至二级反渗透系统8进行浓缩,得到二次浓水;二次浓水输送至高级氧化系统9进行有机物的去除,得到氧化废水;一级反渗透系统5、二级反渗透系统8的产水均输送至回用水池7内,作为回用水;氧化废水输送至一级纳滤系统10进行一次分盐处理,得到一次纳滤浓水;一次纳滤浓水与回用水按照体积比为4:4的比例输送至二级纳滤系统11进行二次分盐处理,得到二次纳滤浓水;一次纳滤产水、二次纳滤产水均输送至纳滤产水池12内,作为待出盐废水;待出盐废水输送至三级反渗透系统13进行浓缩,得到三次浓水和三次产水;三次产水输送至四级反渗透系统14进行处理,得到四次产水输送至回用水池7,得到四次浓水输送至纳滤产水池12,得到四次产水输送至回用水池7;S2. Salt separation: the pretreated wastewater is transported to the primary reverse osmosis system 5 for concentration to obtain primary concentrated water; after the primary concentrated water is adjusted to pH 5, it is transported to the decarbonizer 6 to remove carbon dioxide to obtain decarbonized effluent; decarbonization The effluent is transported to the secondary reverse osmosis system 8 for concentration to obtain secondary concentrated water; the secondary concentrated water is transported to the advanced oxidation system 9 to remove organic matter to obtain oxidized wastewater; the primary reverse osmosis system 5 and the secondary reverse osmosis system 8 The produced water is transported to the reuse water pool 7 as reuse water; the oxidized waste water is transported to the primary nanofiltration system 10 for a salt separation treatment to obtain the primary nanofiltration concentrated water; the primary nanofiltration concentrated water and the recycled water are based on the volume ratio The ratio of 4:4 is sent to the secondary nanofiltration system 11 for secondary salt separation treatment to obtain the secondary nanofiltration concentrated water; the primary nanofiltration water and the secondary nanofiltration water are both sent to the nanofiltration water production tank 12 , as the waste water to be brine; the waste water to be brine is transported to the three-stage reverse osmosis system 13 for concentration to obtain the third concentrated water and the third product water; the third product water is sent to the four-stage reverse osmosis system 14 for treatment to obtain the fourth product water Transported to the reuse water pool 7, the obtained concentrated water is transported to the nanofiltration water production pool 12 for four times, and the four produced water is transported to the reuse water pool 7;

S3.氯化钠的产出:三次浓水输送至盐多效蒸发结晶器21进行蒸发结晶,得到盐浆料和盐母液;盐浆料输送至盐离心机22内进行固液分离,得到固体氯化钠;固体氯化钠输送至盐干燥机23内干燥至含水量为0.05%,得到氯化钠结晶盐,氯化钠结晶盐的纯度为99.2%;S3. Output of sodium chloride: three times concentrated water is transported to salt multi-effect evaporation crystallizer 21 for evaporation and crystallization to obtain salt slurry and salt mother liquor; salt slurry is transported to salt centrifuge 22 for solid-liquid separation to obtain solid Sodium chloride: the solid sodium chloride is transported to the salt dryer 23 and dried until the water content is 0.05%, so as to obtain sodium chloride crystalline salt, and the purity of the sodium chloride crystalline salt is 99.2%;

S4.硫酸钠的产出:二次纳滤浓水输送至芒硝多效蒸发结晶器15进行蒸发结晶,得到芒硝浆料和芒硝母液;芒硝浆料进行固液分离,得到硫酸钠固体;硫酸钠固体输送至芒硝溶解罐16进行重溶,至芒硝溶解罐16内的溶液为硫酸钠饱和溶液,得到重溶液;重溶液输送至芒硝重结晶蒸发器17,得到重结晶浆料;重结晶浆料输送至芒硝离心机18进行固液分离,得到硫酸钠固体;硫酸钠固体输送至芒硝干燥机19内干燥至含水量为0.19%,得到硫酸钠结晶盐,硫酸钠结晶盐的TOC为28mg/KG、纯度为99.1%;S4. Output of sodium sulfate: the secondary nanofiltration concentrated water is transported to the Glauber's salt multi-effect evaporation crystallizer 15 for evaporation and crystallization to obtain Glauber's salt slurry and Glauber's salt mother liquor; the Glauber's salt slurry is subjected to solid-liquid separation to obtain sodium sulfate solid; The solid is transported to the Glauber's salt dissolving tank 16 for redissolving, and the solution in the Glauber's salt dissolving tank 16 is a saturated solution of sodium sulfate to obtain a heavy solution; the heavy solution is transported to the Glauber's salt recrystallization evaporator 17 to obtain a recrystallization slurry; the recrystallization slurry Transported to Glauber's salt centrifuge 18 for solid-liquid separation to obtain sodium sulfate solid; the sodium sulfate solid was transported to Glauber's salt dryer 19 to dry to a water content of 0.19%, to obtain sodium sulfate crystalline salt, and the TOC of sodium sulfate crystalline salt was 28mg/KG , the purity is 99.1%;

S5.母液的处理:盐母液、芒硝母液均输送至母液冷冻结晶器24内进行冷冻结晶,盐母液的COD≤18000mg/L,SiO2≤4000mg/l,芒硝母液的COD≤30000mg/L,SiO2≤5000mg/l,得到母液浆料和冷冻母液;母液浆料经固液分离处理后,得到十水硫酸钠固体,十水硫酸钠固体输送至S4.硫酸钠的产出中的芒硝溶解罐16内进行重溶;冷冻母液输送至第一母液蒸发器25内进行分盐,得到混盐浆料和浓缩母液;混盐浆料经固液分离后,得到脱水混盐,脱水混盐输送至S3.氯化钠的产出中的盐多效蒸发结晶器21;浓缩母液先输送至第二母液蒸发器26进行浓缩,得到二次浓缩母液,浓缩母液的SiO2≤8000mg/l,再将二次浓缩母液输送至杂盐干燥器27内干燥,得到杂盐。S5. Treatment of mother liquor: the salt mother liquor and Glauber's salt mother liquor are transported to the mother liquor freezing crystallizer 24 for freezing and crystallization, the COD of the salt mother liquor is ≤18000mg/L, SiO 2 ≤4000mg/l, the COD of Glauber's salt mother liquor is ≤30000mg/L, SiO 2 ≤5000mg/l, to obtain mother liquor slurry and frozen mother liquor; after solid-liquid separation of mother liquor slurry, sodium sulfate decahydrate solid is obtained, and the sodium sulfate decahydrate solid is transported to the Glauber's salt dissolving tank in the output of S4. Redissolve within 16; the frozen mother liquor is transported to the first mother liquor evaporator 25 for salt separation to obtain mixed salt slurry and concentrated mother liquor; after solid-liquid separation of the mixed salt slurry, dehydrated mixed salt is obtained, and the dehydrated mixed salt is transported to S3. Salt multi-effect evaporation crystallizer 21 in the output of sodium chloride; the concentrated mother liquor is first transported to the second mother liquor evaporator 26 for concentration to obtain the secondary concentrated mother liquor, and the SiO 2 of the concentrated mother liquor is ≤8000mg/l, and then The secondary concentrated mother liquor is transported to the miscellaneous salt drier 27 for drying to obtain miscellaneous salts.

将实施例4水质水量相同的废水输送至常规废水零排放系统(如图1所示)内进行处理,对二级纳滤运行压力、氯化钠结晶盐纯度及产量、硫酸钠结晶盐纯度及产量、杂盐产量进行检测和对比,对比结果如下表3所示。The waste water with the same water quality and quantity in Example 4 is transported to the conventional waste water zero discharge system (as shown in Figure 1) for processing, and the secondary nanofiltration operating pressure, sodium chloride crystalline salt purity and output, sodium sulfate crystalline salt purity and The output and miscellaneous salt output are detected and compared, and the comparison results are shown in Table 3 below.

表3两组对比结果Table 3 Comparison results of two groups

由表3可知,与常规规废水零排放系统相比,本实施例利用反渗透产水与一次纳滤浓水按比例混合,降低了二级纳滤的运行压力,提高了二级纳滤回收率,延长了设备使用寿命。另外,本实施例通过对结晶系统的优化,提高了副产氯化钠结晶盐、硫酸钠结晶盐的纯度和产量,并降低了杂盐产量,可以降低杂盐处理成本。It can be seen from Table 3 that, compared with the conventional wastewater zero discharge system, this embodiment uses reverse osmosis produced water and primary nanofiltration concentrated water to mix in proportion, which reduces the operating pressure of the secondary nanofiltration and improves the recovery of the secondary nanofiltration. rate, prolonging the service life of the equipment. In addition, in this embodiment, by optimizing the crystallization system, the purity and yield of by-product sodium chloride crystalline salt and sodium sulfate crystalline salt are improved, and the output of miscellaneous salt is reduced, which can reduce the cost of miscellaneous salt treatment.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (10)

1. coal water slurry gasification waste water divides salt to crystallize zero-discharge treatment system, which is characterized in that it includes pretreatment system, divides salt system System, sodium chloride crystal system and salt crystal system, the water outlet of the ion-exchange unit of the pretreatment system divide salt system with described The water inlet of the primary reverse osmosis system of system connects, concentrated water outlet and the saltcake of the second level nanofiltration system for dividing salt system The water inlet of the saltcake Multi-effect evaporation crystallizer of crystal system connects, and the concentrated water of the three-level counter-infiltration system of described point of salt system goes out Mouth is connect with the import of the salt Multi-effect evaporation crystallizer of the salt crystal system, and the mother liquor of the saltcake Multi-effect evaporation crystallizer goes out Mouthful, the mother liquor outlet of the salt Multi-effect evaporation crystallizer connect respectively with the import of mother liquor freezing and crystallizing device, the mother liquor freezes The slurry outlet of crystallizer is connect with the import of liquid separation centrifuge, solids outlet and the saltcake knot of the liquid separation centrifuge The material inlet connection of the saltcake dissolving tank of crystallographic system system;The mother liquor outlet of the mother liquor freezing and crystallizing device and the salt crystal system The first mother liquid evaporation device import connection, the import of the slurry outlet of the first mother liquid evaporation device and mother liquor centrifuge connects It connects, the solid outlet of the mother liquor centrifuge is connect with the import of the salt Multi-effect evaporation crystallizer, first mother liquid evaporation The mother liquor outlet of device is connect with the import of the carnallite drier.
2. coal water slurry gasification waste water according to claim 1 divides salt to crystallize zero-discharge treatment system, which is characterized in that described Pretreatment system includes chemical tendering equipment, filter plant and the ion-exchange unit, the water inlet of the chemical tendering equipment Mouth is connect with coal water slurry gasification waste line, and the water outlet of the chemical tendering equipment and the water inlet of the filter plant connect It connects, the water outlet of the filter plant is connect with the water inlet of the ion-exchange unit;It is equipped in the chemical tendering equipment Mud scraper, the mud discharging mouth of the chemical tendering equipment and the feed inlet of filter press connect.
3. coal water slurry gasification waste water according to claim 2 divides salt to crystallize zero-discharge treatment system, which is characterized in that described Filter plant includes V-type filter tank and ultrafiltration apparatus, and the water outlet in the V-type filter tank is connect with the water inlet of the ultrafiltration apparatus.
4. coal water slurry gasification waste water according to claim 1 divides salt to crystallize zero-discharge treatment system, which is characterized in that described Point salt system includes the primary reverse osmosis system, reuse pool, decarbonizer, two-stage reverse osmosis system, advanced oxidation system, one Grade nanofiltration system, the second level nanofiltration system, nanofiltration produce pond, the three-level counter-infiltration system and level Four counter-infiltration system, institute The production water out for stating primary reverse osmosis system is connect with the water inlet of the reuse pool, the concentrated water of the primary reverse osmosis system Outlet is connect with the water inlet of the decarbonizer, and the water inlet of the water outlet of the decarbonizer and the two-stage reverse osmosis system connects It connects;The production water out of the two-stage reverse osmosis system is connect with the water inlet of the reuse pool, the two-stage reverse osmosis system Concentrated water outlet connect with the water inlet of the advanced oxidation system;The water outlet of the advanced oxidation system is received with the level-one The water inlet of filter system connects, and the production water out of the level-one nanofiltration system is connect with the water inlet that the nanofiltration produces pond, institute The concentrated water outlet for stating level-one nanofiltration system is connect with the water inlet of the second level nanofiltration system, the water inlet of the second level nanofiltration system Mouth is also connect by regulating valve with the water outlet of the reuse pool;The production water out of the second level nanofiltration system and the nanofiltration Produce the water inlet connection in pond;The water outlet that the nanofiltration produces pond is connect with the water inlet of the three-level counter-infiltration system, institute The production water out for stating three-level counter-infiltration system is connect with the water inlet of the level Four counter-infiltration system;The level Four counter-infiltration system Production water out connect with the water inlet of the reuse pool, the outlet of the concentrated water of the level Four counter-infiltration system and the nanofiltration water The water inlet in pond connects;The three-level counter-infiltration system is that disc tube reverse osmosis (dt-ro) system, electric drive membranous system or rolling are reverse osmosis Any one in system, the level Four counter-infiltration system are any in disc tube reverse osmosis (dt-ro) system or rolling counter-infiltration system It is a kind of.
5. coal water slurry gasification waste water according to claim 1 divides salt to crystallize zero-discharge treatment system, which is characterized in that described Sodium chloride crystal system include the saltcake Multi-effect evaporation crystallizer, the saltcake dissolving tank, saltcake recrystallization evaporator, saltcake from Scheming and saltcake drying machine, the slurry outlet of the saltcake Multi-effect evaporation crystallizer are connect with the import of the liquid separation centrifuge, The material outlet of the saltcake dissolving tank is connect with the material inlet of saltcake recrystallization evaporator, and the saltcake recrystallization steams The material outlet of hair device is connect with the material inlet of the saltcake centrifuge, the solids of the saltcake centrifuge export with it is described The feed inlet of saltcake drying machine connects, and the discharge port of the saltcake drying machine is connect with the import of sodium sulphate warehouse.
6. coal water slurry gasification waste water according to claim 1 divides salt to crystallize zero-discharge treatment system, which is characterized in that described Salt crystal system includes the salt Multi-effect evaporation crystallizer, salt centrifuge, salt drying machine, and the solids exports and the salt The material inlet of centrifuge connects, and the solids outlet of the salt centrifuge is connect with the feed inlet of the salt drying machine, described The discharge port of salt drying machine is connect with the import of sodium chloride warehouse.
7. coal water slurry gasification waste water according to claim 1 divides salt to crystallize zero-discharge treatment system, which is characterized in that it is also It include the second mother liquid evaporation device, the import of the mother liquor outlet of the first mother liquid evaporation device and the second mother liquid evaporation device connects It connects, the slurry outlet of the second mother liquid evaporation device is connect with the import of the carnallite drier.
8. coal water slurry gasification waste water divides salt to crystallize Zero discharge treatment method, which is characterized in that it includes the following steps:
S1. pre-process: coal water slurry gasification waste water after conditioning tank homogeneous average, into pretreatment system carry out except firmly drop it is turbid, remove Silicon, pH adjust, remove the processing of organic matter, obtain pretreated waste water, and the index of the pretreated waste water is Ca2+=0mg/l, Mg2+=0mg/l, SiO2≤ 15.00mg/l, turbidity≤1NTU, pH 7-8;
S2. divide salt: the pretreated waste water is delivered to primary reverse osmosis system and is concentrated, and obtains a concentrated water;It is described primary It after concentrated water tune pH is 4-5, is delivered in decarbonizer and removes removing carbon dioxide, obtain decarburization water outlet;The decarburization water outlet is delivered to two Grade counter-infiltration system is concentrated, and secondary concentrated water is obtained;The secondary concentrated water is delivered to advanced oxidation system and carries out organic matter Removal, obtains oxidized waste water;The primary reverse osmosis system, the two-stage reverse osmosis system production water be delivered to reuse pool It is interior, as recycle-water;The oxidized waste water is delivered to level-one nanofiltration system and carries out primary point salt treatment, and it is dense to obtain a nanofiltration Water;Nanofiltration concentrated water and the recycle-water are delivered to second level nanofiltration system according to the ratio that volume ratio is 4:3-4 and carry out Secondary point of salt treatment obtains secondary nanofiltration concentrated water;Nanofiltration produces water, the secondary nanofiltration produces water and is delivered to nanofiltration production In pond, as salt waste water to be gone out;The salt waste water to be gone out is delivered to three-level counter-infiltration system and is concentrated, and obtains concentrated water three times Water is produced three times;The water of production three times is delivered to level Four counter-infiltration system and is handled, and obtains four production water and is delivered to described return With pond, obtains four concentrated waters and be delivered to nanofiltration production pond, obtain four production water and be delivered to the reuse pool;
S3. the output of sodium chloride: the concentrated water three times is delivered to salt Multi-effect evaporation crystallizer and is evaporated crystallization, obtains salt slurry With salt mother liquor;The salt slurry, which is delivered in salt centrifuge, to be separated by solid-liquid separation, and solid sodium chloride is obtained;The solid sodium chloride It is delivered in salt drying machine and dries to water content≤0.1%, obtain sodium chloride crystal salt, the sodium chloride crystallization purity salt >= 98.5%;
S4. the output of sodium sulphate: the secondary nanofiltration concentrated water is delivered to saltcake Multi-effect evaporation crystallizer and is evaporated crystallization, obtains Saltcake slurry and saltcake mother liquor;The saltcake slurry is separated by solid-liquid separation, and solid sodium sulfate is obtained;The solid sodium sulfate conveying To saltcake dissolving tank carry out weight it is molten, in the saltcake dissolving tank solution be sodium sulphate saturated solution, obtain again solution;It is described Weight solution is delivered to saltcake recrystallization evaporator, obtains recrystallization slurry;The recrystallization slurry be delivered to saltcake centrifuge into Row is separated by solid-liquid separation, and obtains solid sodium sulfate;The solid sodium sulfate be delivered in saltcake drying machine dry to water content≤ 0.3%, obtain sulfate crystal salt, TOC≤50mg/KG, purity >=97% of the sulfate crystal salt;
S5. the processing of mother liquor: the salt mother liquor, the saltcake mother liquor, which are delivered in mother liquor freezing and crystallizing device, carries out freezing knot Crystalline substance, the COD≤18000mg/L, SiO of the salt mother liquor2≤ 4000mg/l, the COD≤30000mg/L, SiO of the saltcake mother liquor2 ≤ 5000mg/l obtains mother liquor slurry and freezing mother liquor;The mother liquor slurry obtains sal glauberi after solid-liquid separation treatment It is molten to carry out weight in the saltcake dissolving tank in the output of the sal glauberi Solid Conveying and Melting to the S4. sodium sulphate for solid; The freezing mother liquor, which is delivered in the first mother liquid evaporation device, carries out a point salt, obtains mixed salt slurry and concentrated mother liquor;The mixed salt slurry Material obtains dehydration mixed salt after being separated by solid-liquid separation, and the salt that the dehydration mixed salt is delivered in the output of the S3. sodium chloride is more Imitate crystallizing evaporator;The concentrated mother liquor is delivered to drying in carnallite drier, obtains carnallite.
9. coal water slurry gasification waste water according to claim 8 divides salt to crystallize Zero discharge treatment method, which is characterized in that described S1. it pre-processes specific as follows:
A1. chemical tendering: the coal water slurry gasification waste water be delivered to chemical tendering equipment carry out except drop firmly it is turbid, except silicon, removal have The processing of machine object, obtains chemical tendering water, and the index of the chemical tendering water is Ca2+≤50.00mg/l、Mg2+≤50.00mg/ l、SiO2≤ 15.00mg/l, turbidity≤20NTU;Obtained sludge is delivered to filter press dehydration, obtains dewatered sludge;
A2. it filters: being delivered in filtration system after the chemical tendering water tune pH to 7-8 and drop turbid, drainage is obtained, it is described Cross turbidity≤1NTU of drainage;
A3. depth softens: the drainage of crossing is delivered to progress depth softening in ion-exchange unit, arrives the pretreated waste water.
10. coal water slurry gasification waste water according to claim 8 divides salt to crystallize Zero discharge treatment method, which is characterized in that institute In the processing for stating S5. mother liquor, the concentrated mother liquor is first delivered to the second mother liquid evaporation device and is concentrated, and obtains secondary concentration mother Liquid, the SiO of the concentrated mother liquor2≤ 8000mg/l, then the secondary concentration mother liquor is delivered in the carnallite drier and is done It is dry, obtain the carnallite.
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