WO2022099802A1 - Rotary driving mechanism and construction device - Google Patents

Rotary driving mechanism and construction device Download PDF

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Publication number
WO2022099802A1
WO2022099802A1 PCT/CN2020/132095 CN2020132095W WO2022099802A1 WO 2022099802 A1 WO2022099802 A1 WO 2022099802A1 CN 2020132095 W CN2020132095 W CN 2020132095W WO 2022099802 A1 WO2022099802 A1 WO 2022099802A1
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WO
WIPO (PCT)
Prior art keywords
rotary
motor
inverter
drive mechanism
slewing
Prior art date
Application number
PCT/CN2020/132095
Other languages
French (fr)
Chinese (zh)
Inventor
周航
董成杰
曾子敬
姚龙刚
于鑫磊
Original Assignee
中铁工程机械研究设计院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN202011261533.7A external-priority patent/CN112271753A/en
Priority claimed from CN202022609927.9U external-priority patent/CN213879296U/en
Application filed by 中铁工程机械研究设计院有限公司 filed Critical 中铁工程机械研究设计院有限公司
Publication of WO2022099802A1 publication Critical patent/WO2022099802A1/en

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C47/00Machines for obtaining or the removal of materials in open-pit mines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J3/00Circuit arrangements for ac mains or ac distribution networks
    • H02J3/38Arrangements for parallely feeding a single network by two or more generators, converters or transformers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines

Definitions

  • the invention relates to the technical field of slewing systems, in particular, to a slewing drive mechanism and construction equipment.
  • Electric shovel is the main equipment for open-pit mining, mainly composed of operating mechanism, loading system and unloading system.
  • the loading system mainly includes rotary platform and rotary drive system, lifting system, counterweight box, ventilation and dust removal, machine shed and electrical accessories, etc., and the working mechanism is installed on the slewing platform.
  • the slewing system can realize 360° full rotation of the platform and the upper mounting parts, and the slewing system can realize reliable braking in emergency situations.
  • the electric shovel slewing drive electrical system mainly adopts the AC variable frequency speed regulation system. Since there is only one rectifier unit in the AC variable frequency speed regulation system, it does not have the function of rectification and feedback. Usually, a parallel braking unit is set in the circuit. And through the resistor of the braking unit, the electric energy generated by the motor during braking is consumed, resulting in high energy consumption, and there is also a heat dissipation problem by converting the electric energy into heat energy, which affects the stability of the electrical system.
  • the problem solved by the present invention is that the energy consumption of the rotary drive mechanism is relatively high.
  • the present invention provides a rotary drive mechanism, including an electrical system and a mechanical transmission system
  • the electrical system includes a main transformer, two rectification feedback units, a common DC bus and a frequency conversion-inverter that are electrically connected in sequence
  • the mechanical transmission system includes a motor, and the frequency conversion-inverter is connected to the motor; when the rotary drive mechanism is in an operating condition, the main transformer is used to provide alternating current, and the output end of the main transformer is connected to the motor.
  • the two rectification and feedback units are connected, and the rectification and feedback units are used to convert alternating current into direct current.
  • the common DC bus enters the two rectification and feedback units, and the rectification and feedback units are used to convert the DC power into the AC power and transmit it to the main transformer, and the main transformer is used to boost the AC power and transmit it to the power grid.
  • the slewing drive mechanism of the present invention improves energy conversion efficiency and reduces energy loss by providing two sets of rectification and feedback units; provides a stable power supply for the motor under working conditions; The power is converted into electric energy to realize energy recovery and utilization, and the energy recovery will not cause disturbance to the power grid; at the same time, no inverter failure occurs, and the motor-generator state conversion method is optimized; the common DC bus circuit voltage is constant and not affected by the grid voltage. volatility effects.
  • the electrical system further includes a high-voltage current collector, a high-voltage load switch, an isolation switch and a main contactor connected in sequence, the main contactor is connected to the main transformer, and the high-voltage current collector is used to receive the The alternating current transmitted by the power grid is sequentially transmitted to the main transformer through the high-voltage load switch, the isolation switch and the main contactor.
  • the slewing drive mechanism of the present invention effectively improves the safety of the main transformer by setting the high-voltage current collector, the high-voltage load switch, the isolating switch and the main contactor as switching equipment for the high-voltage electricity to enter the main transformer.
  • the common DC bus is the DC output bus of the two rectification and feedback units.
  • the common DC bus is the DC input bus of the two rectifier feedback units.
  • the rotary drive mechanism of the present invention improves energy conversion efficiency and effectively reduces energy loss by arranging two rectifier feedback units in parallel.
  • the frequency conversion-inverter includes an inverter part, the inverter part includes a rectification state and an inverter state, and the inverter part is adapted to convert the alternating current provided by the motor in the rectification state
  • the inversion part is adapted to convert the direct current provided by the common direct current bus into alternating current to drive the motor in the inverting state for direct current to be transmitted to the common direct current bus.
  • the slewing drive mechanism of the present invention performs AC-DC conversion through the inverter part of the frequency conversion-inverter, so as to realize the normal operation of the electrical system and the mechanical transmission system under working conditions and slewing braking conditions.
  • the mechanical transmission system further includes a brake, a rotary reducer, a rotary platform, a roller group, a ring gear, a lower frame, a rotary shaft, a gear and a central connecting shaft, and the motor is respectively connected to the brake and the central connecting shaft.
  • the rotary reducer is connected to the rotary platform, the rotary platform is connected to the ring gear through the roller group, the ring gear is installed on the lower frame, and the rotary shaft
  • the upper end of the rotary reducer is connected with the rotary reducer, the gear is meshed with the ring gear, and the central connecting shaft is respectively connected with the rotary platform, the roller group, the ring gear and the lower frame.
  • the rotary drive mechanism of the present invention converts the braking force into electric energy by setting a mechanical transmission system, so as to realize the recovery and reuse of the braking energy.
  • the motor includes an output shaft
  • the rotary reducer includes a parallel shaft pinion and a parallel shaft large gear
  • the output shaft is connected with the parallel shaft pinion
  • the parallel shaft pinion is connected with the parallel shaft pinion.
  • the shaft gear is engaged.
  • the rotary drive mechanism of the present invention realizes the power transmission of the motor by arranging that the output shaft of the motor is connected with the parallel shaft pinion, and the parallel shaft pinion meshes with the parallel shaft large gear.
  • the rotary reducer further includes a planetary gear transmission, and the output end of the planetary gear transmission is keyed to the rotary shaft.
  • the rotary drive mechanism of the present invention realizes the transmission of torque by setting the output end of the planetary gear transmission to be keyed to the rotary shaft.
  • the motor and the rotary reducer are connected by fasteners, and the power output end of the motor is keyed to the parallel shaft pinion.
  • the motor and the rotary reducer are connected by fasteners, and the power output end of the motor is connected with the parallel shaft pinion key to realize the transmission of torque.
  • the present invention also provides a construction equipment comprising a plurality of the above-mentioned rotary drive mechanisms.
  • the construction equipment and the above-mentioned rotary drive mechanism have the same advantages over the prior art, which will not be repeated here.
  • any one of the rotary drive mechanisms includes a motor, and a plurality of the motors are mechanically coupled.
  • the construction equipment of the present invention improves the operation efficiency by setting the mechanical coupling between the motors.
  • FIG. 1 is a single-line schematic diagram of an electrical system and a motor according to an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a mechanical transmission system according to an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the specific structure of the mechanical transmission system according to the embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the transmission structure of the electric shovel rotating fully parallel shaft according to the embodiment of the present invention.
  • FIG. 5 is a schematic diagram of the transmission of the parallel axis of rotation of the electric shovel and the planetary reducer according to the embodiment of the present invention.
  • Electric shovel is the main equipment for open-pit mining, mainly composed of operating mechanism, loading system and unloading system.
  • the loading system mainly includes rotary platform and rotary drive system, lifting system, counterweight box, ventilation and dust removal, machine shed and electrical accessories, etc., and the working mechanism is installed on the slewing platform.
  • the slewing system can realize 360° full rotation of the platform and the upper mounting parts, and the slewing system can realize reliable braking in emergency situations.
  • Electric shovel rotary drive electrical system mainly has the following forms: generator-motor DC speed regulation system, thyristor DC voltage regulation speed regulation system, AC frequency conversion speed regulation system. Due to the advantages of advanced technology, high efficiency, energy saving and low failure rate, the AC variable frequency speed control system has gradually become the mainstream.
  • the mainstream AC frequency conversion speed regulation system mainly has the following two forms: rectifier unit + common DC bus frequency conversion speed regulation system; thyristor rectifier feedback unit + public DC bus frequency conversion speed regulation system.
  • Ordinary rectification has better speed regulation performance and high reliability, but in the case of slewing braking, a separate braking unit needs to be designed, and the electric energy generated by braking is consumed by resistance heating, energy feedback cannot be realized, and energy consumption is high.
  • the thyristor rectifier feedback unit has excellent speed regulation performance, which can realize braking energy feedback to the grid, with low energy consumption, but there will be inverter failure, which will interfere with the grid. Therefore, a separate inverter bridge circuit needs to be designed.
  • the first-level parallel shaft (high-speed stage) in the existing parallel shaft + planetary reducer structure is designed in the reducer case body, and the drive motor shaft and the reducer input shaft are splined to transmit torque. Since the high-speed stage is inside the reducer housing, the maintenance and replacement of the high-speed pinion can only be carried out by disassembling the upper cover of the entire reducer, and if the pinion is damaged or broken, the falling debris will affect the planetary-level transmission. There is a great risk of causing huge damage.
  • the outer ring gear of the planetary stage and the reducer casing are an integral structure, so during the rotating operation of the electric shovel, the torsional impact load on the reducer is transmitted to the reducer casing, and between the casings The connection and the connection part between the shell and the rotary platform will be greatly impacted, and the reliability of the connection will be reduced.
  • the planetary star of the reducer when the output end of the planetary star is connected to the rotary vertical shaft, the planetary star of the reducer must be removed first, so that the rotary vertical shaft can be installed and fixed in place, and then the reducer can be assembled. Extremely complex and inefficient.
  • an embodiment of the present invention provides a rotary drive mechanism, including an electrical system and a mechanical transmission system.
  • the electrical system includes a main transformer 5 , two rectifier feedback units 6 , a common DC bus 7 and Frequency conversion-inverter 8, the mechanical transmission system includes a motor 9, and the frequency conversion-inverter 8 is connected to the motor 9;
  • the main transformer 5 is used for Provide alternating current
  • the output end of the main transformer 5 is connected to the two rectification feedback units 6, the rectification feedback units 6 are used to convert the alternating current into direct current, and the direct current is suitable for entering the frequency conversion through the common DC bus 7 -Inverter 8, which is used to convert DC power to AC power to drive the motor 9;
  • the motor 9 is used to provide AC power
  • the frequency conversion-inverter 8 is used to convert the alternating current into direct current
  • the direct current is suitable for entering the two rectification and feedback
  • the slewing drive mechanism includes an electrical system and a mechanical transmission system, wherein the electrical system includes a main transformer 5, two rectification feedback units 6, a common DC bus 7, and a frequency conversion-inverter that are electrically connected in sequence 8.
  • the mechanical transmission system includes a motor 9 , and the frequency conversion-inverter 8 is connected to the motor 9 .
  • the main transformer 5 reduces the high-voltage 10kV alternating current to 690V alternating current, and the two output circuits of the main transformer 5 are respectively connected to the main and slave AFE (Active Front End, active front end, because it is located on the power inlet side, So called front-end) two rectification feedback units 6, the output after rectification is 690V DC, the DC enters the frequency conversion-inverter 8 through the common DC bus 7, and the 690V DC is converted into 690V AC through the inverter, and is provided to the motor. 9 use.
  • AFE Active Front End, active front end, because it is located on the power inlet side, So called front-end
  • the motor 9 cooperates with the brake 10 and other components to convert the braking force into electrical energy, and the motor 9 changes to the state of generating electricity and outputs 690V alternating current.
  • the inverter 8 In the rectification state, the 690V AC power is converted into DC power.
  • the two sets of rectification feedback units 6 can not only ensure the common DC
  • the voltage of the bus bar 7 is stable, and the excess electric energy can also be inverted and boosted by the main transformer 5 and fed back to the power grid. There will be no inverter failure, no harmonic generation, no impact on the power grid, and high reliability. There is no need for a series braking resistor unit on the DC common bus.
  • two sets of rectification and feedback units are provided, which improves the energy conversion efficiency and reduces energy loss; provides a stable power supply for the motor under working conditions, and converts the braking force into Electric energy can be recovered and utilized, and the energy recovery will not cause disturbance to the power grid; at the same time, no inverter failure will occur, and the motor-generator state conversion method is optimized; the public DC bus circuit voltage is constant and not affected by grid voltage fluctuations.
  • the electrical system further includes a high-voltage current collector 1, a high-voltage load switch 2, an isolation switch 3 and a main contactor 4 connected in sequence, the main contactor 4 is connected to the main transformer 5, and the high-voltage receiver
  • the electrical appliance 1 is used to receive the alternating current transmitted by the power grid, and sequentially transmit it to the main transformer 5 through the high-voltage load switch 2 , the isolation switch 3 and the main contactor 4 .
  • the electrical system further includes a high-voltage current collector 1 , a high-voltage load switch 2 , an isolation switch 3 and a main contactor 4 , and the 10kV high-voltage alternating current is input through the high-voltage current collector 1 .
  • the high-voltage load switch 2 after passing through the high-voltage load switch 2, isolating switch 3, and main contactor 4, it enters the main transformer 5.
  • the voltage drops to 690V AC, and in the slewing braking condition, it can also pass through the rectification feedback unit. 6.
  • the excess electric energy is inverted and fed back to the power grid after being boosted by the main transformer 5. There will be no inverter failure, no harmonic generation, no impact on the power grid, and high reliability.
  • the safety of the main transformer is effectively improved by setting the high-voltage current collector, the high-voltage load switch, the isolation switch and the main contactor as the switchgear for the high-voltage electricity to enter the main transformer.
  • the common DC bus 7 is the DC output bus of the two rectification and feedback units 6.
  • the common DC bus 7 is the DC input bus of the two rectification feedback units 6 .
  • the common DC bus 7 is the DC output bus of the two rectification and feedback units 6
  • the common DC bus 7 is the DC input bus of the two rectification and feedback units 6 .
  • the frequency conversion-inverter 8 includes an inverter part, the inverter part includes a rectification state and an inverter state, and the inverter part is adapted to provide the motor 9 in the rectification state.
  • the alternating current is converted into direct current and transmitted to the common direct current bus 7 , and the inverter part is adapted to convert the direct current provided by the common direct current bus 7 into alternating current to drive the motor 9 in the inverting state.
  • the frequency conversion-inverter 8 includes a frequency conversion part and an inverter part.
  • the inverter acts as an AC controller and does not have the functions of inversion and rectification.
  • the inverter part is suitable for converting the motor in the rectification state
  • the alternating current provided by 9 is converted into direct current and transmitted to the common direct current bus 7 .
  • the AC-DC conversion is performed by the inverter part of the frequency conversion-inverter 8, so as to realize the normal operation of the electrical system and the mechanical transmission system under working conditions and swing braking conditions.
  • AC-DC conversion is performed by the inverter part of the frequency conversion-inverter, so as to realize the normal operation of the electrical system and the mechanical transmission system under working conditions and swing braking conditions.
  • the mechanical transmission system further includes a brake 10, a rotary reducer 11, a rotary platform 12, a roller group 13, a ring gear 14, a lower frame 15, a rotary shaft 16, a gear 17 and a central connecting shaft 18.
  • the motor 9 is respectively connected with the brake 10 and the rotary reducer 11, the rotary reducer 11 is connected with the rotary platform 12, and the rotary platform 12 is connected with the ring gear 14 through the roller group 13,
  • the ring gear 14 is mounted on the lower frame 15 , the upper end of the rotary shaft 16 is connected to the rotary reducer 11 , the gear 17 meshes with the ring gear 14 , and the central connecting shaft 18 is respectively It is connected with the rotary platform 12 , the roller group 13 , the ring gear 14 and the lower frame 15 .
  • the mechanical transmission system further includes a brake 10 , a rotary reducer 11 , a rotary platform 12 , a roller group 13 , a ring gear 14 , a lower frame 15 , a rotary shaft 16 , gears 17 and the central connecting shaft 18,
  • the brake 10 is installed on the upper end of the rotary motor 9, the lower end of the rotary motor 9 is installed on the upper surface of the rotary reducer 11, the lower surface of the rotary reducer 11 is installed on the upper surface of the rotary platform 12, and the upper end of the rotary shaft 16 is connected to the rotary reducer.
  • the machine 11 is connected, the rotary shaft 16 passes through the rotary platform 12, the other lower end of the rotary shaft 16 is exposed from the lower surface of the rotary platform 12, and is connected with the gear 17, the gear 17 meshes with the ring gear 14, and the rotary platform 12 is connected with the ring gear through the roller group 13.
  • 14 is connected, and the ring gear 14 is mounted on the upper surface of the lower frame 15 .
  • the slewing platform 12, the roller group 13, the ring gear 14, and the lower frame 15 are connected through the central connecting shaft 18, wherein the slewing platform 12 and the central connecting shaft 18 are connected by fasteners, and the central connecting shaft 18 and the lower frame 15 can be connected. relative rotation.
  • the braking torque of the brake 10 is transmitted to the gear 17 through the motor 9, the rotary reducer 11, and the rotary shaft 16. Through the gear meshing, the braking torque decelerates the relative movement of the rotary platform 12 and the lower frame 15.
  • the rotary platform 12 and its upper The other components installed as a whole decelerate relative to the slewing motion of the lower frame 15, thereby realizing braking, and during the slewing braking process, the slewing motor 9 is passively reversed to become a generator, and the braking force can be converted into kinetic energy through the reversal of the generator. Electric energy to realize the recovery and reuse of braking energy.
  • the motor 9 when the slewing drive mechanism is in the working condition, the motor 9 is driven by the electrical system to provide functions such as slewing, lifting, pushing and walking; and when the slewing drive mechanism is in the slewing braking condition, the motor 9 is converted into power generation The braking force is converted into electric energy through components such as the brake 10 to realize the recovery and reuse of the braking energy.
  • the motor 9 includes an output shaft 901
  • the rotary reducer 11 includes a parallel shaft pinion 1101 and a parallel shaft large gear 1102
  • the output shaft 901 is connected with the parallel shaft pinion 1101
  • the parallel shaft The shaft pinion 1101 meshes with the parallel shaft bull gear 1102 .
  • the motor 9 includes an output shaft 901
  • the rotary reducer 11 includes a parallel shaft pinion 1101 and a parallel shaft large gear 1102
  • the output shaft 901 is connected to the parallel shaft pinion 1101
  • the parallel shaft pinion 1101 meshes with the parallel shaft bull gear 1102 .
  • the casing of the motor 9 and the casing of the rotary reducer 11 are connected and fixed by fasteners, and the power output end of the motor 9 and the parallel shaft pinion 1101 of the rotary reducer 11 are connected to transmit driving torque through a key connection.
  • the power transmission of the motor is realized by arranging that the output shaft of the motor is connected with the parallel shaft pinion, and the parallel shaft pinion meshes with the parallel shaft large gear.
  • the rotary reducer 11 further includes a planetary gear transmission 1103 , and the output end of the planetary gear transmission 1103 is connected with the rotary shaft 16 by a key.
  • the rotary reducer 11 further includes a planetary gear transmission 1103 , and the output end of the planetary gear transmission 1103 is connected with the rotary shaft 16 by a key, such as a spline, and the rotary shaft 16 is connected with the rotary platform 12 is supported by bearings, the lower end of the rotary shaft 16 is connected with the gear 17 through the spline, and the gear 17 is limited by the shaft end baffle.
  • a key such as a spline
  • the rotary shaft 16 is connected with the rotary platform 12 is supported by bearings
  • the lower end of the rotary shaft 16 is connected with the gear 17 through the spline
  • the gear 17 is limited by the shaft end baffle.
  • the rotary motor 9 can be directly removed from the upper part to take out the gear 17 without dismantling the entire rotary reducer 11, and the maintenance is very convenient; the parallel shaft pinion 1101 is under the oil pool, even if the gear 17 has The falling of broken debris does not affect the mechanical structure of planetary-level deceleration, and the safety is high.
  • the planetary stage is an independent structure, and the torque during the rotation of the electric shovel will not be transmitted to the outer casing of the rotary reducer 11, which ensures the safety and reliability of the connection between the outer casing and the platform.
  • the transmission of torque is realized by setting the output end of the planetary gear transmission to be keyed to the rotary shaft.
  • the motor 9 and the rotary reducer 11 are connected by fasteners, and the power output end of the motor 9 is keyed to the parallel shaft pinion 1101 .
  • the motor 9 and the rotary reducer 11 are connected by fasteners, and the power output end of the motor 9 is keyed to the parallel shaft pinion 1101 to realize torque transmission.
  • the first stage of the rotary reducer 11 is a parallel shaft gear transmission, and the second and third stages of the rotary reducer 11 are both planetary gear transmissions.
  • the transmission of torque is realized by arranging that the motor and the rotary reducer are connected by fasteners, and the power output end of the motor is connected with the parallel shaft pinion key.
  • the rotary reducer 11 is connected with the rotary platform 12 through a spigot and flange bolts.
  • the slewing reducer 11 and the slewing platform 12 are connected by spigots and flange bolts, thereby improving the connection strength and cooperation between the slewing reducer 11 and the slewing platform 12, which is beneficial to the working conditions and the The operating smoothness of the mechanical transmission system is improved under swing braking conditions.
  • connection between the slewing reducer and the slewing platform is provided through the spigot and flange bolts, thereby improving the connection strength and degree of cooperation between the slewing reducer and the slewing platform, which is beneficial to the working conditions and slewing braking conditions.
  • the running smoothness of the lower mechanical transmission system is improved.
  • Another embodiment of the present invention provides a construction equipment, including a plurality of the above-mentioned rotary drive mechanisms.
  • the construction equipment and the above-mentioned rotary drive mechanism have the same advantages over the prior art, which will not be repeated here.
  • any one of the rotary drive mechanisms includes a motor 9, and a plurality of the motors 9 are mechanically coupled.
  • the mechanical transmission system of the plurality of rotary drive mechanisms includes a plurality of motors 9, and the motors 9 are mechanically coupled.
  • the inverter 8 adopts torque master-slave control, with torque control as the main and speed control as the auxiliary, so as to improve the working efficiency.
  • the mechanical coupling refers to a measure that two or more motors 9 depend on each other, which is usually represented by the degree of correlation of gear meshing transmission.

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Abstract

A rotary driving mechanism and a construction device, relating to the technical field of rotary systems. The rotary driving mechanism comprises an electrical system and a mechanical transmission system. The electrical system comprises a main transformer (5), two rectification feedback units (6), a common direct current bus (7) and a frequency conversion-inverter (8) which are electrically connected in sequence. The mechanical transmission system comprises a motor (9). The frequency conversion-inverter (8) is connected to the motor (9). The arrangement of the two sets of rectification feedback units (6) improves the energy conversion efficiency, and reduces the energy loss. A stable power supply is provided for the motor (9) under a working condition, a braking force is converted into electric energy by the motor (9) under a rotary braking condition, energy recycling is achieved, and disturbance to a power grid is avoided during energy recycling; moreover, no inversion failure condition is generated, and a motor-generator state conversion mode is optimized; a common direct-current bus (7) loop voltage is constant and is not affected by power grid voltage fluctuation.

Description

一种回转驱动机构及施工设备A rotary drive mechanism and construction equipment 技术领域technical field
本发明涉及回转系统技术领域,具体而言,涉及一种回转驱动机构及施工设备。The invention relates to the technical field of slewing systems, in particular, to a slewing drive mechanism and construction equipment.
背景技术Background technique
电铲是露天采矿的主要设备,主要由作业机构、上车系统和下车系统组成,其中上车系统主要包含回转平台及回转驱动系统、起升系统、配重箱、通风除尘、机棚及电气附件等,并且作业机构安装在回转平台上。回转系统可实现平台及上部安装件的360°全回转,并且回转系统能在紧急情况下实现可靠制动,回转系统是电铲实现挖掘、装卸作业的必备系统之一。Electric shovel is the main equipment for open-pit mining, mainly composed of operating mechanism, loading system and unloading system. The loading system mainly includes rotary platform and rotary drive system, lifting system, counterweight box, ventilation and dust removal, machine shed and electrical accessories, etc., and the working mechanism is installed on the slewing platform. The slewing system can realize 360° full rotation of the platform and the upper mounting parts, and the slewing system can realize reliable braking in emergency situations.
目前在回转系统中,电铲回转驱动电气系统主要采用交流变频调速系统,由于交流变频调速系统中仅有一套整流单元,不具备整流回馈的功能,通常在回路中设置并联制动单元,并通过制动单元的电阻器,消耗掉电机制动时所发的电能,导致能耗高,并且通过将电能转化为热能的方式也存在散热问题,影响电气系统的稳定性。At present, in the slewing system, the electric shovel slewing drive electrical system mainly adopts the AC variable frequency speed regulation system. Since there is only one rectifier unit in the AC variable frequency speed regulation system, it does not have the function of rectification and feedback. Usually, a parallel braking unit is set in the circuit. And through the resistor of the braking unit, the electric energy generated by the motor during braking is consumed, resulting in high energy consumption, and there is also a heat dissipation problem by converting the electric energy into heat energy, which affects the stability of the electrical system.
发明内容SUMMARY OF THE INVENTION
本发明解决的问题是回转驱动机构能耗较高。The problem solved by the present invention is that the energy consumption of the rotary drive mechanism is relatively high.
为解决上述问题,本发明提供一种回转驱动机构,包括电气系统和机械传动系统,所述电气系统包括依次电连接的主变压器、两个整流回馈单元、公共直流母线和变频-逆变器,所述机械传动系统包括电机,所述变频-逆变器与所述电机连接;当所述回转驱动机构处于作业工况时,所述主变压器用于提供交流电,所述主变压器的输出端与两个所述整流回馈单元连接,所述整流回馈单元用于将交流电转换为直流电,直流电适于通过所述公共直流母线进入所述变频-逆变器,所述变频-逆变器用于将直流电转换为交流电以驱动所述电机;当所述回转驱动机构处于回转制动工况时,所述电机用于提供交流电,所述变频-逆变器用于将交流电转换为直流电,直流电适于通过所述公共直流母线进入两个所述整流回馈单元,所述整流回馈单元用于将直流电转换为交流电并传输至所述主变压器,所述主变压器用于对交流电升压并传输至电网。In order to solve the above problems, the present invention provides a rotary drive mechanism, including an electrical system and a mechanical transmission system, the electrical system includes a main transformer, two rectification feedback units, a common DC bus and a frequency conversion-inverter that are electrically connected in sequence, The mechanical transmission system includes a motor, and the frequency conversion-inverter is connected to the motor; when the rotary drive mechanism is in an operating condition, the main transformer is used to provide alternating current, and the output end of the main transformer is connected to the motor. The two rectification and feedback units are connected, and the rectification and feedback units are used to convert alternating current into direct current. Converted into alternating current to drive the motor; when the slewing drive mechanism is in a slewing braking condition, the motor is used to provide alternating current, and the variable frequency-inverter is used to convert the alternating current into direct current, the direct current is suitable for passing through all the The common DC bus enters the two rectification and feedback units, and the rectification and feedback units are used to convert the DC power into the AC power and transmit it to the main transformer, and the main transformer is used to boost the AC power and transmit it to the power grid.
本发明所述的回转驱动机构,通过设置两套整流回馈单元,提高了能量转换效率,减少了能量损耗;在作业工况下为电机提供稳定电源,在回转制动工况下通过电机将制动力转化为电能,实现能量的回收利用,且能量回收时不会对电网造成扰动;同时不产生逆变失效情况,优化电动机-发电机状态转换方式;公共直流母线回路电压恒定,不受电网电压波动影响。The slewing drive mechanism of the present invention improves energy conversion efficiency and reduces energy loss by providing two sets of rectification and feedback units; provides a stable power supply for the motor under working conditions; The power is converted into electric energy to realize energy recovery and utilization, and the energy recovery will not cause disturbance to the power grid; at the same time, no inverter failure occurs, and the motor-generator state conversion method is optimized; the common DC bus circuit voltage is constant and not affected by the grid voltage. volatility effects.
可选地,所述电气系统还包括依次连接的高压受电器、高压负荷开关、隔离开关和 主接触器,所述主接触器与所述主变压器连接,所述高压受电器用于接收所述电网传输的交流电,并依次通过所述高压负荷开关、所述隔离开关和所述主接触器传输至所述主变压器。Optionally, the electrical system further includes a high-voltage current collector, a high-voltage load switch, an isolation switch and a main contactor connected in sequence, the main contactor is connected to the main transformer, and the high-voltage current collector is used to receive the The alternating current transmitted by the power grid is sequentially transmitted to the main transformer through the high-voltage load switch, the isolation switch and the main contactor.
本发明所述的回转驱动机构,通过设置高压受电器、高压负荷开关、隔离开关和主接触器作为高压电进入主变压器的开关设备,有效提高了主变压器的安全性。The slewing drive mechanism of the present invention effectively improves the safety of the main transformer by setting the high-voltage current collector, the high-voltage load switch, the isolating switch and the main contactor as switching equipment for the high-voltage electricity to enter the main transformer.
可选地,两个所述整流回馈单元并联设置,当所述回转驱动机构处于作业工况时,所述公共直流母线为两个所述整流回馈单元的直流输出母线,当所述回转驱动机构处于回转制动工况时,所述公共直流母线为两个所述整流回馈单元的直流输入母线。Optionally, two of the rectification and feedback units are arranged in parallel. When the slewing drive mechanism is in an operating condition, the common DC bus is the DC output bus of the two rectification and feedback units. When in the swing braking condition, the common DC bus is the DC input bus of the two rectifier feedback units.
本发明所述的回转驱动机构,通过将两个整流回馈单元并联设置,提高了能量转换效率,有效减少了能量损耗。The rotary drive mechanism of the present invention improves energy conversion efficiency and effectively reduces energy loss by arranging two rectifier feedback units in parallel.
可选地,所述变频-逆变器包括逆变部,所述逆变部包括整流状态和逆变状态,所述逆变部适于在所述整流状态下将所述电机提供的交流电转换为直流电并传输至所述公共直流母线,所述逆变部适于在所述逆变状态下将所述公共直流母线提供的直流电转换为交流电以驱动所述电机。Optionally, the frequency conversion-inverter includes an inverter part, the inverter part includes a rectification state and an inverter state, and the inverter part is adapted to convert the alternating current provided by the motor in the rectification state The inversion part is adapted to convert the direct current provided by the common direct current bus into alternating current to drive the motor in the inverting state for direct current to be transmitted to the common direct current bus.
本发明所述的回转驱动机构,通过变频-逆变器的逆变部进行交流-直流转换,实现电气系统和机械传动系统在作业工况和回转制动工况下的正常运行。The slewing drive mechanism of the present invention performs AC-DC conversion through the inverter part of the frequency conversion-inverter, so as to realize the normal operation of the electrical system and the mechanical transmission system under working conditions and slewing braking conditions.
可选地,所述机械传动系统还包括制动器、回转减速机、回转平台、辊子组、齿圈、下车架、回转轴、齿轮和中央连接轴,所述电机分别与所述制动器及所述回转减速机连接,所述回转减速机与所述回转平台连接,所述回转平台通过所述辊子组与所述齿圈连接,所述齿圈安装在所述下车架上,所述回转轴的上端与所述回转减速机连接,所述齿轮与所述齿圈啮合,所述中央连接轴分别与所述回转平台、所述辊子组、所述齿圈及所述下车架连接。Optionally, the mechanical transmission system further includes a brake, a rotary reducer, a rotary platform, a roller group, a ring gear, a lower frame, a rotary shaft, a gear and a central connecting shaft, and the motor is respectively connected to the brake and the central connecting shaft. The rotary reducer is connected to the rotary platform, the rotary platform is connected to the ring gear through the roller group, the ring gear is installed on the lower frame, and the rotary shaft The upper end of the rotary reducer is connected with the rotary reducer, the gear is meshed with the ring gear, and the central connecting shaft is respectively connected with the rotary platform, the roller group, the ring gear and the lower frame.
本发明所述的回转驱动机构,通过设置机械传动系统将制动力转换为电能,实现制动能量的回收再利用。The rotary drive mechanism of the present invention converts the braking force into electric energy by setting a mechanical transmission system, so as to realize the recovery and reuse of the braking energy.
可选地,所述电机包括输出轴,所述回转减速机包括平行轴小齿轮和平行轴大齿轮,所述输出轴与所述平行轴小齿轮连接,所述平行轴小齿轮与所述平行轴大齿轮啮合。Optionally, the motor includes an output shaft, the rotary reducer includes a parallel shaft pinion and a parallel shaft large gear, the output shaft is connected with the parallel shaft pinion, and the parallel shaft pinion is connected with the parallel shaft pinion. The shaft gear is engaged.
本发明所述的回转驱动机构,通过设置电机的输出轴与平行轴小齿轮连接,平行轴小齿轮与平行轴大齿轮啮合,实现电机的动力传动。The rotary drive mechanism of the present invention realizes the power transmission of the motor by arranging that the output shaft of the motor is connected with the parallel shaft pinion, and the parallel shaft pinion meshes with the parallel shaft large gear.
可选地,所述回转减速机还包括行星齿轮传动,所述行星齿轮传动的输出端与所述回转轴键连接。Optionally, the rotary reducer further includes a planetary gear transmission, and the output end of the planetary gear transmission is keyed to the rotary shaft.
本发明所述的回转驱动机构,通过设置行星齿轮传动的输出端与回转轴键连接,实现扭矩的传递。The rotary drive mechanism of the present invention realizes the transmission of torque by setting the output end of the planetary gear transmission to be keyed to the rotary shaft.
可选地,所述电机与所述回转减速机通过紧固件连接,所述电机的动力输出端与所述平行轴小齿轮键连接。Optionally, the motor and the rotary reducer are connected by fasteners, and the power output end of the motor is keyed to the parallel shaft pinion.
本发明所述的回转驱动机构,通过设置电机与回转减速机通过紧固件连接,电机的动力输出端与平行轴小齿轮键连接,实现扭矩的传递。In the rotary drive mechanism of the present invention, the motor and the rotary reducer are connected by fasteners, and the power output end of the motor is connected with the parallel shaft pinion key to realize the transmission of torque.
本发明还提供一种施工设备,包括多个如上所述的回转驱动机构。所述施工设备与上述回转驱动机构相对于现有技术所具有的优势相同,在此不再赘述。The present invention also provides a construction equipment comprising a plurality of the above-mentioned rotary drive mechanisms. The construction equipment and the above-mentioned rotary drive mechanism have the same advantages over the prior art, which will not be repeated here.
可选地,任一所述回转驱动机构包括一个电机,多个所述电机之间为机械耦合。Optionally, any one of the rotary drive mechanisms includes a motor, and a plurality of the motors are mechanically coupled.
本发明所述的施工设备,通过设置电机之间机械耦合,提升作业效率。The construction equipment of the present invention improves the operation efficiency by setting the mechanical coupling between the motors.
附图说明Description of drawings
图1为本发明实施例所述的电气系统与电机的单线原理图;1 is a single-line schematic diagram of an electrical system and a motor according to an embodiment of the present invention;
图2为本发明实施例所述的机械传动系统的结构示意图;2 is a schematic structural diagram of a mechanical transmission system according to an embodiment of the present invention;
图3为本发明实施例所述的机械传动系统的具体结构示意图;3 is a schematic diagram of the specific structure of the mechanical transmission system according to the embodiment of the present invention;
图4为本发明实施例所述的电铲回转全平行轴传动结构示意图;4 is a schematic diagram of the transmission structure of the electric shovel rotating fully parallel shaft according to the embodiment of the present invention;
图5为本发明实施例所述的电铲回转平行轴和行星减速机传动示意图。FIG. 5 is a schematic diagram of the transmission of the parallel axis of rotation of the electric shovel and the planetary reducer according to the embodiment of the present invention.
附图标记说明:Description of reference numbers:
1-高压受电器;2-高压负荷开关;3-隔离开关;4-主接触器;5-主变压器;6-整流回馈单元;7-公共直流母线;8-变频-逆变器;9-电机,901-输出轴;10-制动器;11-回转减速机,1101-平行轴小齿轮,1102-平行轴大齿轮,1103-行星齿轮传动;12-回转平台;13-辊子组;14-齿圈;15-下车架;16-回转轴;17-齿轮;18-中央连接轴;19-平行轴减速机;20-回转立轴;21-高速级平行轴减速;22-低速级行星级减速。1- High voltage receiver; 2- High voltage load switch; 3- Isolation switch; 4- Main contactor; 5- Main transformer; 6- Rectifier feedback unit; 7- Common DC bus; 8- Frequency conversion- Inverter; 9- Motor, 901-output shaft; 10-brake; 11-slewing reducer, 1101-parallel shaft pinion, 1102-parallel shaft large gear, 1103-planetary gear transmission; 12-slewing platform; 13-roller group; 14-tooth Circle; 15-lower frame; 16-rotary shaft; 17-gear; 18-central connecting shaft; 19-parallel shaft reducer; 20-rotating vertical shaft; 21-high-speed parallel shaft reduction; 22-low-speed planetary stage slow down.
具体实施方式Detailed ways
电铲是露天采矿的主要设备,主要由作业机构、上车系统和下车系统组成,其中上车系统主要包含回转平台及回转驱动系统、起升系统、配重箱、通风除尘、机棚及电气附件等,并且作业机构安装在回转平台上。回转系统可实现平台及上部安装件的360°全回转,并且回转系统能在紧急情况下实现可靠制动,回转系统是电铲实现挖掘、装卸作业的必备系统之一。Electric shovel is the main equipment for open-pit mining, mainly composed of operating mechanism, loading system and unloading system. The loading system mainly includes rotary platform and rotary drive system, lifting system, counterweight box, ventilation and dust removal, machine shed and electrical accessories, etc., and the working mechanism is installed on the slewing platform. The slewing system can realize 360° full rotation of the platform and the upper mounting parts, and the slewing system can realize reliable braking in emergency situations.
电铲回转驱动电气系统主要有以下几种形式:发电机-电动机直流调速系统、可控硅直流调压调速系统、交流变频调速系统。由于交流变频调速系统具有技术先进、高效、节能、故障率低等优点,逐步成为主流。目前,主流交流变频调速系统主要有以下两种形式:整流单元+公共直流母线变频调速系统;可控硅整流回馈单元+公共直流母线变频调速系统。普通整流调速性能较好、可靠性高,但在回转制动工况下,需设计单独制动单元,制动产生的电能通过电阻发热消耗,无法实现能量回馈,能耗较高。可控硅整流回馈单元调速性能优异,可实现制动能量回馈电网,能耗低,但会出现逆变失败情况,对电网有干扰,因此需设计单独的逆变桥回路。Electric shovel rotary drive electrical system mainly has the following forms: generator-motor DC speed regulation system, thyristor DC voltage regulation speed regulation system, AC frequency conversion speed regulation system. Due to the advantages of advanced technology, high efficiency, energy saving and low failure rate, the AC variable frequency speed control system has gradually become the mainstream. At present, the mainstream AC frequency conversion speed regulation system mainly has the following two forms: rectifier unit + common DC bus frequency conversion speed regulation system; thyristor rectifier feedback unit + public DC bus frequency conversion speed regulation system. Ordinary rectification has better speed regulation performance and high reliability, but in the case of slewing braking, a separate braking unit needs to be designed, and the electric energy generated by braking is consumed by resistance heating, energy feedback cannot be realized, and energy consumption is high. The thyristor rectifier feedback unit has excellent speed regulation performance, which can realize braking energy feedback to the grid, with low energy consumption, but there will be inverter failure, which will interfere with the grid. Therefore, a separate inverter bridge circuit needs to be designed.
结合图4所示的全平行轴减速机传动,包括电机9、平行轴减速机19和回转立轴20,以及图5所示的一级平行轴+行星减速机传动,包括电机9、回转立轴20、高速级平行轴减速21和低速级行星级减速22,由于全平行轴减速机具有体积大、传动效率低等缺点,因此目前主流传动结构大多采用平行轴+行星减速机结构,以减小安装空间提高传动效率。但是,现有平行轴+行星减速机结构中的一级平行轴(高速级)设计在减速机箱体中,驱动电机轴与减速机输入轴以花键连接传递扭矩。由于高速级处于减速机壳体内部,高速级小齿轮的维护与更换需要将整个减速机上盖拆开才能进行,并且小齿轮若出现破损断裂等情况,掉落的碎屑会对行星级传动造成巨大损伤,存在较大风险。另外,目前行星级的外齿圈与减速机壳体是一体式结构,因此在电铲回转工作过程中,减速机所承受的扭转冲击载荷均传到至减速机壳体,壳体之间连接以及壳体与回转平台连接部分均会受到较大冲击,连接的可靠性降低。最后,由于减速机结构限制,行星级输出端与回转立轴连接时,必须先将减速机行星级拆除,才能将回转立轴安装固定到位,然后再拼装好减速机,安装拆卸工程量大,极为复杂,效率很低。Combined with the transmission of the fully parallel shaft reducer shown in FIG. 4 , including the motor 9 , the parallel shaft reducer 19 and the rotating vertical shaft 20 , and the first-level parallel shaft + planetary reducer transmission shown in FIG. 5 , including the motor 9 and the rotating vertical shaft 20 , high-speed parallel shaft deceleration 21 and low-speed planetary deceleration 22, because the full parallel shaft reducer has the disadvantages of large size and low transmission efficiency, so the current mainstream transmission structure mostly adopts the parallel shaft + planetary reducer structure to reduce Installation space improves transmission efficiency. However, the first-level parallel shaft (high-speed stage) in the existing parallel shaft + planetary reducer structure is designed in the reducer case body, and the drive motor shaft and the reducer input shaft are splined to transmit torque. Since the high-speed stage is inside the reducer housing, the maintenance and replacement of the high-speed pinion can only be carried out by disassembling the upper cover of the entire reducer, and if the pinion is damaged or broken, the falling debris will affect the planetary-level transmission. There is a great risk of causing huge damage. In addition, at present, the outer ring gear of the planetary stage and the reducer casing are an integral structure, so during the rotating operation of the electric shovel, the torsional impact load on the reducer is transmitted to the reducer casing, and between the casings The connection and the connection part between the shell and the rotary platform will be greatly impacted, and the reliability of the connection will be reduced. Finally, due to the structural limitation of the reducer, when the output end of the planetary star is connected to the rotary vertical shaft, the planetary star of the reducer must be removed first, so that the rotary vertical shaft can be installed and fixed in place, and then the reducer can be assembled. Extremely complex and inefficient.
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1所示,本发明实施例提供一种回转驱动机构,包括电气系统和机械传动系统,所述电气系统包括依次电连接的主变压器5、两个整流回馈单元6、公共直流母线7和变频-逆变器8,所述机械传动系统包括电机9,所述变频-逆变器8与所述电机9连接;当所述回转驱动机构处于作业工况时,所述主变压器5用于提供交流电,所述主变压器5的输出端与两个所述整流回馈单元6连接,所述整流回馈单元6用于将交流电转换为直流电,直流电适于通过所述公共直流母线7进入所述变频-逆变器8,所述变频-逆变器8用于将直流电转换为交流电以驱动所述电机9;当所述回转驱动机构处于回转制动工况时,所述电机9用于提供交流电,所述变频-逆变器8用于将交流电转换为直流电,直流电适于通过所述公共直流母线7进入两个所述整流回馈单元6,所述整流回馈单元6用于将直流电转换为交流电并传输至所述主变压器5,所述主变压器5用于将对交流电升压并传输至电网。As shown in FIG. 1 , an embodiment of the present invention provides a rotary drive mechanism, including an electrical system and a mechanical transmission system. The electrical system includes a main transformer 5 , two rectifier feedback units 6 , a common DC bus 7 and Frequency conversion-inverter 8, the mechanical transmission system includes a motor 9, and the frequency conversion-inverter 8 is connected to the motor 9; when the slewing drive mechanism is in working condition, the main transformer 5 is used for Provide alternating current, the output end of the main transformer 5 is connected to the two rectification feedback units 6, the rectification feedback units 6 are used to convert the alternating current into direct current, and the direct current is suitable for entering the frequency conversion through the common DC bus 7 -Inverter 8, which is used to convert DC power to AC power to drive the motor 9; when the swing drive mechanism is in a swing braking condition, the motor 9 is used to provide AC power , the frequency conversion-inverter 8 is used to convert the alternating current into direct current, and the direct current is suitable for entering the two rectification and feedback units 6 through the common DC bus 7, and the rectification and feedback units 6 are used to convert the direct current into alternating current. And transmitted to the main transformer 5, the main transformer 5 is used to boost the alternating current and transmit it to the grid.
具体地,在本实施例中,回转驱动机构包括电气系统和机械传动系统,其中,电气系统包括依次电连接的主变压器5、两个整流回馈单元6、公共直流母线7和变频-逆变器8,机械传动系统包括电机9,变频-逆变器8与电机9连接。Specifically, in this embodiment, the slewing drive mechanism includes an electrical system and a mechanical transmission system, wherein the electrical system includes a main transformer 5, two rectification feedback units 6, a common DC bus 7, and a frequency conversion-inverter that are electrically connected in sequence 8. The mechanical transmission system includes a motor 9 , and the frequency conversion-inverter 8 is connected to the motor 9 .
当回转驱动机构处于作业工况时,主变压器5将高压10kV交流电降为690V交流电,主变压器5两个输出回路分别连接主、从AFE(Active Front End,主动前端,因为位于电源进线侧,所以被称为前端)两个整流回馈单元6,整流后输出为690V直流电,直流电通过公共直流母线7进入变频-逆变器8中,通过逆变使690V直流电转换为690V交流电,并提供给电机9使用。When the slewing drive mechanism is in the working condition, the main transformer 5 reduces the high-voltage 10kV alternating current to 690V alternating current, and the two output circuits of the main transformer 5 are respectively connected to the main and slave AFE (Active Front End, active front end, because it is located on the power inlet side, So called front-end) two rectification feedback units 6, the output after rectification is 690V DC, the DC enters the frequency conversion-inverter 8 through the common DC bus 7, and the 690V DC is converted into 690V AC through the inverter, and is provided to the motor. 9 use.
当回转驱动机构处于回转制动工况时,结合图2所示,电机9配合制动器10等部件,将制动力转换为电能,电机9变为发电状态,输出690V交流电,此时逆变器8处于整流状态,690V交流电转化为直流电,经过公共直流母线7后既可提供给提升、推压、行走电机使用,也可直接进入到整流回馈单元6,两套整流回馈单元6既能保证公共直流母线7的电压稳定,也能将多余的电能逆变并经主变压器5升压后回馈到电网,不会出现逆变失败,也不产生谐波,对电网无任何影响,可靠性很高。直流公共母线上无需串联制动电阻单元。When the slewing drive mechanism is in the slewing braking condition, as shown in FIG. 2 , the motor 9 cooperates with the brake 10 and other components to convert the braking force into electrical energy, and the motor 9 changes to the state of generating electricity and outputs 690V alternating current. At this time, the inverter 8 In the rectification state, the 690V AC power is converted into DC power. After passing through the common DC bus 7, it can not only be used for lifting, pushing, and walking motors, but also directly into the rectification feedback unit 6. The two sets of rectification feedback units 6 can not only ensure the common DC The voltage of the bus bar 7 is stable, and the excess electric energy can also be inverted and boosted by the main transformer 5 and fed back to the power grid. There will be no inverter failure, no harmonic generation, no impact on the power grid, and high reliability. There is no need for a series braking resistor unit on the DC common bus.
在本实施例中,通过设置两套整流回馈单元,提高了能量转换效率,减少了能量损耗;在作业工况下为电机提供稳定电源,在回转制动工况下通过电机将制动力转化为电能,实现能量的回收利用,且能量回收时不会对电网造成扰动;同时不产生逆变失效情况,优化电动机-发电机状态转换方式;公共直流母线回路电压恒定,不受电网电压波动影响。In this embodiment, two sets of rectification and feedback units are provided, which improves the energy conversion efficiency and reduces energy loss; provides a stable power supply for the motor under working conditions, and converts the braking force into Electric energy can be recovered and utilized, and the energy recovery will not cause disturbance to the power grid; at the same time, no inverter failure will occur, and the motor-generator state conversion method is optimized; the public DC bus circuit voltage is constant and not affected by grid voltage fluctuations.
可选地,所述电气系统还包括依次连接的高压受电器1、高压负荷开关2、隔离开关3和主接触器4,所述主接触器4与所述主变压器5连接,所述高压受电器1用于接收所述电网传输的交流电,并依次通过所述高压负荷开关2、所述隔离开关3和所述主接触器4传输至所述主变压器5。Optionally, the electrical system further includes a high-voltage current collector 1, a high-voltage load switch 2, an isolation switch 3 and a main contactor 4 connected in sequence, the main contactor 4 is connected to the main transformer 5, and the high-voltage receiver The electrical appliance 1 is used to receive the alternating current transmitted by the power grid, and sequentially transmit it to the main transformer 5 through the high-voltage load switch 2 , the isolation switch 3 and the main contactor 4 .
具体地,在本实施例中,结合图1所示,电气系统还包括依次连接的高压受电器1、高压负荷开关2、隔离开关3和主接触器4,10kV高压交流电通过高压受电器1输入,经过高压负荷开关2、隔离开关3、主接触器4后,进入到主变压器5,通过主变压器5的作用后电压降为690V交流电,而在回转制动工况,也能通过整流回馈单元6将多余的电能逆变经主变压器5升压后回馈到电网,不会出现逆变失败,也不产生谐波,对电网无任何影响,可靠性很高。Specifically, in this embodiment, as shown in FIG. 1 , the electrical system further includes a high-voltage current collector 1 , a high-voltage load switch 2 , an isolation switch 3 and a main contactor 4 , and the 10kV high-voltage alternating current is input through the high-voltage current collector 1 . , after passing through the high-voltage load switch 2, isolating switch 3, and main contactor 4, it enters the main transformer 5. After the action of the main transformer 5, the voltage drops to 690V AC, and in the slewing braking condition, it can also pass through the rectification feedback unit. 6. The excess electric energy is inverted and fed back to the power grid after being boosted by the main transformer 5. There will be no inverter failure, no harmonic generation, no impact on the power grid, and high reliability.
在本实施例中,通过设置高压受电器、高压负荷开关、隔离开关和主接触器作为高压电进入主变压器的开关设备,有效提高了主变压器的安全性。In this embodiment, the safety of the main transformer is effectively improved by setting the high-voltage current collector, the high-voltage load switch, the isolation switch and the main contactor as the switchgear for the high-voltage electricity to enter the main transformer.
可选地,两个所述整流回馈单元6并联设置,当所述回转驱动机构处于作业工况时,所述公共直流母线7为两个所述整流回馈单元6的直流输出母线,当所述回转驱动机构处于回转制动工况时,所述公共直流母线7为两个所述整流回馈单元6的直流输入母线。Optionally, two of the rectification and feedback units 6 are arranged in parallel. When the slewing drive mechanism is in an operating condition, the common DC bus 7 is the DC output bus of the two rectification and feedback units 6. When the slewing drive mechanism is in the slewing braking condition, the common DC bus 7 is the DC input bus of the two rectification feedback units 6 .
具体地,在本实施例中,结合图1所示,两个整流回馈单元6并联设置,当回转驱动机构处于作业工况时,公共直流母线7为两个整流回馈单元6的直流输出母线,当回转驱动机构处于回转制动工况时,公共直流母线7为两个整流回馈单元6的直流输入母线。Specifically, in this embodiment, as shown in FIG. 1 , two rectification and feedback units 6 are arranged in parallel. When the rotary drive mechanism is in the working condition, the common DC bus 7 is the DC output bus of the two rectification and feedback units 6 , When the slewing drive mechanism is in the slewing braking condition, the common DC bus 7 is the DC input bus of the two rectification and feedback units 6 .
在本实施例中,通过设置两个整流回馈单元并联设置,提高了能量转换效率,有效减少了能量损耗。In this embodiment, by setting two rectifier feedback units in parallel, the energy conversion efficiency is improved, and the energy loss is effectively reduced.
可选地,所述变频-逆变器8包括逆变部,所述逆变部包括整流状态和逆变状态, 所述逆变部适于在所述整流状态下将所述电机9提供的交流电转换为直流电并传输至所述公共直流母线7,所述逆变部适于在所述逆变状态下将所述公共直流母线7提供的直流电转换为交流电以驱动所述电机9。Optionally, the frequency conversion-inverter 8 includes an inverter part, the inverter part includes a rectification state and an inverter state, and the inverter part is adapted to provide the motor 9 in the rectification state. The alternating current is converted into direct current and transmitted to the common direct current bus 7 , and the inverter part is adapted to convert the direct current provided by the common direct current bus 7 into alternating current to drive the motor 9 in the inverting state.
具体地,在本实施例中,变频-逆变器8包括变频部和逆变部,变频器作为交流控制器,并不具备逆变和整流作用,逆变部适于在整流状态下将电机9提供的交流电转换为直流电并传输至公共直流母线7,逆变部适于在逆变状态下将公共直流母线7提供的直流电转换为交流电以驱动电机9。通过变频-逆变器8的逆变部进行交流-直流转换,实现电气系统和机械传动系统在作业工况和回转制动工况下的正常运行。Specifically, in this embodiment, the frequency conversion-inverter 8 includes a frequency conversion part and an inverter part. The inverter acts as an AC controller and does not have the functions of inversion and rectification. The inverter part is suitable for converting the motor in the rectification state The alternating current provided by 9 is converted into direct current and transmitted to the common direct current bus 7 . The AC-DC conversion is performed by the inverter part of the frequency conversion-inverter 8, so as to realize the normal operation of the electrical system and the mechanical transmission system under working conditions and swing braking conditions.
在本实施例中,通过变频-逆变器的逆变部进行交流-直流转换,实现电气系统和机械传动系统在作业工况和回转制动工况下的正常运行。In this embodiment, AC-DC conversion is performed by the inverter part of the frequency conversion-inverter, so as to realize the normal operation of the electrical system and the mechanical transmission system under working conditions and swing braking conditions.
可选地,所述机械传动系统还包括制动器10、回转减速机11、回转平台12、辊子组13、齿圈14、下车架15、回转轴16、齿轮17和中央连接轴18,所述电机9分别与所述制动器10及所述回转减速机11连接,所述回转减速机11与所述回转平台12连接,所述回转平台12通过所述辊子组13与所述齿圈14连接,所述齿圈14安装在所述下车架15上,所述回转轴16的上端与所述回转减速机11连接,所述齿轮17与所述齿圈14啮合,所述中央连接轴18分别与所述回转平台12、所述辊子组13、所述齿圈14及所述下车架15连接。Optionally, the mechanical transmission system further includes a brake 10, a rotary reducer 11, a rotary platform 12, a roller group 13, a ring gear 14, a lower frame 15, a rotary shaft 16, a gear 17 and a central connecting shaft 18. The The motor 9 is respectively connected with the brake 10 and the rotary reducer 11, the rotary reducer 11 is connected with the rotary platform 12, and the rotary platform 12 is connected with the ring gear 14 through the roller group 13, The ring gear 14 is mounted on the lower frame 15 , the upper end of the rotary shaft 16 is connected to the rotary reducer 11 , the gear 17 meshes with the ring gear 14 , and the central connecting shaft 18 is respectively It is connected with the rotary platform 12 , the roller group 13 , the ring gear 14 and the lower frame 15 .
具体地,在本实施例中,结合图2所示,机械传动系统还包括制动器10、回转减速机11、回转平台12、辊子组13、齿圈14、下车架15、回转轴16、齿轮17和中央连接轴18,制动器10安装于回转电机9上端,回转电机9下端安装于回转减速机11上表面,回转减速机11下表面安装于回转平台12上表面,回转轴16上端与回转减速机11连接,回转轴16穿过回转平台12,回转轴16另下端从回转平台12下表面露出,并与齿轮17连接,齿轮17与齿圈14啮合,回转平台12通过辊子组13与齿圈14连接,齿圈14安装于下车架15上表面。回转平台12、辊子组13、齿圈14、下车架15通过中央连接轴18进行连接,其中回转平台12与中央连接轴18通过紧固件进行连接,中央连接轴18与下车架15可以相对转动。制动器10的制动力矩通过电机9、回转减速机11、回转轴16传递至齿轮17,通过齿轮啮合,制动力矩使回转平台12与下车架15的相对运动减速,回转平台12及其上部安装的其他部件整体相对下车架15的回转运动减速,进而实现了制动,并且回转制动过程中,回转电机9被动反转成为发电机,制动力可通过发电机反转将动能转化为电能,实现制动能量的回收再利用。Specifically, in this embodiment, as shown in FIG. 2 , the mechanical transmission system further includes a brake 10 , a rotary reducer 11 , a rotary platform 12 , a roller group 13 , a ring gear 14 , a lower frame 15 , a rotary shaft 16 , gears 17 and the central connecting shaft 18, the brake 10 is installed on the upper end of the rotary motor 9, the lower end of the rotary motor 9 is installed on the upper surface of the rotary reducer 11, the lower surface of the rotary reducer 11 is installed on the upper surface of the rotary platform 12, and the upper end of the rotary shaft 16 is connected to the rotary reducer. The machine 11 is connected, the rotary shaft 16 passes through the rotary platform 12, the other lower end of the rotary shaft 16 is exposed from the lower surface of the rotary platform 12, and is connected with the gear 17, the gear 17 meshes with the ring gear 14, and the rotary platform 12 is connected with the ring gear through the roller group 13. 14 is connected, and the ring gear 14 is mounted on the upper surface of the lower frame 15 . The slewing platform 12, the roller group 13, the ring gear 14, and the lower frame 15 are connected through the central connecting shaft 18, wherein the slewing platform 12 and the central connecting shaft 18 are connected by fasteners, and the central connecting shaft 18 and the lower frame 15 can be connected. relative rotation. The braking torque of the brake 10 is transmitted to the gear 17 through the motor 9, the rotary reducer 11, and the rotary shaft 16. Through the gear meshing, the braking torque decelerates the relative movement of the rotary platform 12 and the lower frame 15. The rotary platform 12 and its upper The other components installed as a whole decelerate relative to the slewing motion of the lower frame 15, thereby realizing braking, and during the slewing braking process, the slewing motor 9 is passively reversed to become a generator, and the braking force can be converted into kinetic energy through the reversal of the generator. Electric energy to realize the recovery and reuse of braking energy.
其中,当回转驱动机构处于作业工况时,电机9在电气系统驱动下,提供回转、提升、推压和行走等功能;而当回转驱动机构处于回转制动工况时,电机9转换为发电机,通过制动器10等部件将制动力转化为电能,实现制动能量的回收再利用。Among them, when the slewing drive mechanism is in the working condition, the motor 9 is driven by the electrical system to provide functions such as slewing, lifting, pushing and walking; and when the slewing drive mechanism is in the slewing braking condition, the motor 9 is converted into power generation The braking force is converted into electric energy through components such as the brake 10 to realize the recovery and reuse of the braking energy.
在本实施例中,通过设置机械传动系统将制动力转换为电能,实现制动能量的回收 再利用。In this embodiment, by setting up a mechanical transmission system to convert the braking force into electrical energy, the recovery and reuse of the braking energy is realized.
可选地,所述电机9包括输出轴901,所述回转减速机11包括平行轴小齿轮1101和平行轴大齿轮1102,所述输出轴901与所述平行轴小齿轮1101连接,所述平行轴小齿轮1101与所述平行轴大齿轮1102啮合。Optionally, the motor 9 includes an output shaft 901, the rotary reducer 11 includes a parallel shaft pinion 1101 and a parallel shaft large gear 1102, the output shaft 901 is connected with the parallel shaft pinion 1101, and the parallel shaft The shaft pinion 1101 meshes with the parallel shaft bull gear 1102 .
具体地,在本实施例中,结合图3所示,电机9包括输出轴901,回转减速机11包括平行轴小齿轮1101和平行轴大齿轮1102,输出轴901与平行轴小齿轮1101连接,平行轴小齿轮1101与平行轴大齿轮1102啮合。电机9的壳体与回转减速机11的壳体通过紧固件连接固定,电机9动力输出端与回转减速机11的平行轴小齿轮1101通过键连接传递驱动扭矩。Specifically, in this embodiment, as shown in FIG. 3 , the motor 9 includes an output shaft 901 , the rotary reducer 11 includes a parallel shaft pinion 1101 and a parallel shaft large gear 1102 , and the output shaft 901 is connected to the parallel shaft pinion 1101 , The parallel shaft pinion 1101 meshes with the parallel shaft bull gear 1102 . The casing of the motor 9 and the casing of the rotary reducer 11 are connected and fixed by fasteners, and the power output end of the motor 9 and the parallel shaft pinion 1101 of the rotary reducer 11 are connected to transmit driving torque through a key connection.
在本实施例中,通过设置电机的输出轴与平行轴小齿轮连接,平行轴小齿轮与平行轴大齿轮啮合,实现电机的动力传动。In this embodiment, the power transmission of the motor is realized by arranging that the output shaft of the motor is connected with the parallel shaft pinion, and the parallel shaft pinion meshes with the parallel shaft large gear.
可选地,所述回转减速机11还包括行星齿轮传动1103,所述行星齿轮传动1103的输出端与所述回转轴16键连接。Optionally, the rotary reducer 11 further includes a planetary gear transmission 1103 , and the output end of the planetary gear transmission 1103 is connected with the rotary shaft 16 by a key.
具体地,在本实施例中,结合图3所示,回转减速机11还包括行星齿轮传动1103,行星齿轮传动1103的输出端与回转轴16键连接,例如花键,回转轴16与回转平台12通过轴承进行支撑,回转轴16下端通过花键与齿轮17连接,齿轮17通过轴端挡板进行限位。Specifically, in this embodiment, as shown in FIG. 3 , the rotary reducer 11 further includes a planetary gear transmission 1103 , and the output end of the planetary gear transmission 1103 is connected with the rotary shaft 16 by a key, such as a spline, and the rotary shaft 16 is connected with the rotary platform 12 is supported by bearings, the lower end of the rotary shaft 16 is connected with the gear 17 through the spline, and the gear 17 is limited by the shaft end baffle.
回转减速机11的齿轮17维护时直接从上部拆去回转电机9即可取出齿轮17,无需将整个回转减速机11拆除,维护十分方便;平行轴小齿轮1101下方为油池,即使齿轮17有破损的碎屑掉落也不影响行星级减速的机械结构,安全性较高。行星级为独立结构,电铲回转过程中的扭矩不会传递到回转减速机11外壳体,保证了外壳体与平台连接的安全性和可靠性。另外,在安装或拆卸回转轴16时,只需从回转平台12下方拆除齿轮17及下部端盖,回转轴16即可从下方直接拔出,回转平台12上方的回转减速机11无需拆解,因此安装维护极为方便。When the gear 17 of the rotary reducer 11 is maintained, the rotary motor 9 can be directly removed from the upper part to take out the gear 17 without dismantling the entire rotary reducer 11, and the maintenance is very convenient; the parallel shaft pinion 1101 is under the oil pool, even if the gear 17 has The falling of broken debris does not affect the mechanical structure of planetary-level deceleration, and the safety is high. The planetary stage is an independent structure, and the torque during the rotation of the electric shovel will not be transmitted to the outer casing of the rotary reducer 11, which ensures the safety and reliability of the connection between the outer casing and the platform. In addition, when installing or disassembling the rotary shaft 16, it is only necessary to remove the gear 17 and the lower end cover from the bottom of the rotary platform 12, and the rotary shaft 16 can be directly pulled out from below, and the rotary reducer 11 above the rotary platform 12 does not need to be disassembled. Therefore, installation and maintenance are extremely convenient.
在本实施例中,通过设置行星齿轮传动的输出端与回转轴键连接,实现扭矩的传递。In this embodiment, the transmission of torque is realized by setting the output end of the planetary gear transmission to be keyed to the rotary shaft.
可选地,所述电机9与所述回转减速机11通过紧固件连接,所述电机9的动力输出端与所述平行轴小齿轮1101键连接。Optionally, the motor 9 and the rotary reducer 11 are connected by fasteners, and the power output end of the motor 9 is keyed to the parallel shaft pinion 1101 .
具体地,在本实施例中,结合图2和图3所示,电机9与回转减速机11通过紧固件连接,电机9的动力输出端与平行轴小齿轮1101键连接,从而实现扭矩传递。回转减速机11第一级为平行轴齿轮传动,回转减速机11第二级、第三级均为行星齿轮传动。Specifically, in this embodiment, as shown in FIG. 2 and FIG. 3 , the motor 9 and the rotary reducer 11 are connected by fasteners, and the power output end of the motor 9 is keyed to the parallel shaft pinion 1101 to realize torque transmission. . The first stage of the rotary reducer 11 is a parallel shaft gear transmission, and the second and third stages of the rotary reducer 11 are both planetary gear transmissions.
在本实施例中,通过设置电机与回转减速机通过紧固件连接,电机的动力输出端与平行轴小齿轮键连接,实现扭矩的传递。In this embodiment, the transmission of torque is realized by arranging that the motor and the rotary reducer are connected by fasteners, and the power output end of the motor is connected with the parallel shaft pinion key.
可选地,所述回转减速机11与所述回转平台12通过止口和法兰螺栓连接。Optionally, the rotary reducer 11 is connected with the rotary platform 12 through a spigot and flange bolts.
具体地,在本实施例中,回转减速机11与回转平台12通过止口和法兰螺栓连接, 从而提高了回转减速机11与回转平台12的连接强度及配合度,有利于工作工况和回转制动工况下机械传动系统的运行流畅度提升。Specifically, in this embodiment, the slewing reducer 11 and the slewing platform 12 are connected by spigots and flange bolts, thereby improving the connection strength and cooperation between the slewing reducer 11 and the slewing platform 12, which is beneficial to the working conditions and the The operating smoothness of the mechanical transmission system is improved under swing braking conditions.
在本实施例中,通过设置回转减速机与回转平台通过止口和法兰螺栓连接,从而提高了回转减速机与回转平台的连接强度及配合度,有利于工作工况和回转制动工况下机械传动系统的运行流畅度提升。In this embodiment, the connection between the slewing reducer and the slewing platform is provided through the spigot and flange bolts, thereby improving the connection strength and degree of cooperation between the slewing reducer and the slewing platform, which is beneficial to the working conditions and slewing braking conditions. The running smoothness of the lower mechanical transmission system is improved.
本发明另一实施例提供一种施工设备,包括多个如上所述的回转驱动机构。所述施工设备与上述回转驱动机构相对于现有技术所具有的优势相同,在此不再赘述。Another embodiment of the present invention provides a construction equipment, including a plurality of the above-mentioned rotary drive mechanisms. The construction equipment and the above-mentioned rotary drive mechanism have the same advantages over the prior art, which will not be repeated here.
可选地,任一所述回转驱动机构包括一个电机9,多个所述电机9之间为机械耦合。Optionally, any one of the rotary drive mechanisms includes a motor 9, and a plurality of the motors 9 are mechanically coupled.
具体地,在本实施例中,多个回转驱动机构的机械传动系统包括多个电机9,电机9之间为机械耦合,例如在作业过程中,两台回转电机之间存在机械耦合,变频-逆变器8控制时采用转矩主从控制,以转矩控制为主,速度控制为辅,提升作业效率。其中,机械耦合指的是两个或两个以上的电机9相互依赖于对方的一个量度,通常由齿轮啮合传动的关联度等来体现。Specifically, in this embodiment, the mechanical transmission system of the plurality of rotary drive mechanisms includes a plurality of motors 9, and the motors 9 are mechanically coupled. The inverter 8 adopts torque master-slave control, with torque control as the main and speed control as the auxiliary, so as to improve the working efficiency. Among them, the mechanical coupling refers to a measure that two or more motors 9 depend on each other, which is usually represented by the degree of correlation of gear meshing transmission.
在本实施例中,通过设置电机之间机械耦合,提升作业效率。In this embodiment, by setting the mechanical coupling between the motors, the work efficiency is improved.
虽然本发明公开披露如上,但本发明公开的保护范围并非仅限于此。本领域技术人员在不脱离本发明公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the disclosure of the present invention is as above, the protection scope of the disclosure of the present invention is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present invention.

Claims (10)

  1. 一种回转驱动机构,其特征在于,包括电气系统和机械传动系统,所述电气系统包括依次电连接的主变压器(5)、两个整流回馈单元(6)、公共直流母线(7)和变频-逆变器(8),所述机械传动系统包括电机(9),所述变频-逆变器(8)与所述电机(9)连接;A rotary drive mechanism, characterized in that it includes an electrical system and a mechanical transmission system, wherein the electrical system includes a main transformer (5) electrically connected in sequence, two rectification feedback units (6), a common DC bus (7) and a frequency conversion - an inverter (8), said mechanical transmission system comprising a motor (9), said variable frequency-inverter (8) being connected to said motor (9);
    当所述回转驱动机构处于作业工况时,所述主变压器(5)用于提供交流电,所述主变压器(5)的输出端与两个所述整流回馈单元(6)连接,所述整流回馈单元(6)用于将交流电转换为直流电,直流电适于通过所述公共直流母线(7)进入所述变频-逆变器(8),所述变频-逆变器(8)用于将直流电转换为交流电以驱动所述电机(9);When the slewing drive mechanism is in the working condition, the main transformer (5) is used to provide alternating current, and the output end of the main transformer (5) is connected to the two rectifier feedback units (6), the rectifier The feedback unit (6) is used to convert the alternating current into direct current, the direct current is adapted to enter the variable frequency-inverter (8) through the common direct current bus (7), and the variable frequency-inverter (8) is used to convert the Converting direct current to alternating current to drive the motor (9);
    当所述回转驱动机构处于回转制动工况时,所述电机(9)用于提供交流电,所述变频-逆变器(8)用于将交流电转换为直流电,直流电适于通过所述公共直流母线(7)进入两个所述整流回馈单元(6),所述整流回馈单元(6)用于将直流电转换为交流电并传输至所述主变压器(5),所述主变压器(5)用于对交流电升压并传输至电网。When the slewing drive mechanism is in a slewing braking condition, the motor (9) is used to provide alternating current, and the variable frequency-inverter (8) is used to convert the alternating current into direct current, which is suitable for passing through the common The DC bus (7) enters the two rectifier feedback units (6), the rectifier feedback units (6) are used to convert DC power into AC power and transmit it to the main transformer (5), the main transformer (5) Used to boost alternating current and transmit it to the grid.
  2. 根据权利要求1所述的回转驱动机构,其特征在于,所述电气系统还包括依次连接的高压受电器(1)、高压负荷开关(2)、隔离开关(3)和主接触器(4),所述主接触器(4)与所述主变压器(5)连接,所述高压受电器(1)用于接收所述电网传输的交流电,并依次通过所述高压负荷开关(2)、所述隔离开关(3)和所述主接触器(4)传输至所述主变压器(5)。The slewing drive mechanism according to claim 1, wherein the electrical system further comprises a high-voltage current collector (1), a high-voltage load switch (2), an isolation switch (3) and a main contactor (4) connected in sequence , the main contactor (4) is connected to the main transformer (5), and the high-voltage current collector (1) is used for receiving the alternating current transmitted by the power grid, and passes through the high-voltage load switch (2), the The isolating switch (3) and the main contactor (4) are transmitted to the main transformer (5).
  3. 根据权利要求1所述的回转驱动机构,其特征在于,两个所述整流回馈单元(6)并联设置,当所述回转驱动机构处于作业工况时,所述公共直流母线(7)为两个所述整流回馈单元(6)的直流输出母线,当所述回转驱动机构处于回转制动工况时,所述公共直流母线(7)为两个所述整流回馈单元(6)的直流输入母线。The slewing drive mechanism according to claim 1, characterized in that, two rectification and feedback units (6) are arranged in parallel, and when the slewing drive mechanism is in an operating condition, the common DC bus (7) is two Each of the DC output buses of the rectification and feedback units (6), when the slewing drive mechanism is in a slewing braking condition, the common DC bus (7) is the DC input of the two rectification and feedback units (6). busbar.
  4. 根据权利要求1所述的回转驱动机构,其特征在于,所述变频-逆变器(8)包括逆变部,所述逆变部包括整流状态和逆变状态,所述逆变部适于在所述整流状态下将所述电机(9)提供的交流电转换为直流电并传输至所述公共直流母线(7),所述逆变部适于在所述逆变状态下将所述公共直流母线(7)提供的直流电转换为交流电以驱动所述电机(9)。The slewing drive mechanism according to claim 1, wherein the frequency conversion-inverter (8) includes an inverter part, the inverter part includes a rectification state and an inverter state, and the inverter part is adapted to In the rectification state, the alternating current provided by the motor (9) is converted into direct current and transmitted to the common direct current bus (7), and the inverter part is adapted to convert the common direct current in the inverting state The DC power provided by the busbar (7) is converted into AC power to drive the motor (9).
  5. 根据权利要求1所述的回转驱动机构,其特征在于,所述机械传动系统还包括制动器(10)、回转减速机(11)、回转平台(12)、辊子组(13)、齿圈(14)、下车架(15)、回转轴(16)、齿轮(17)和中央连接轴(18),所述电机(9)分别与所述制动器(10)及所述回转减速机(11)连接,所述回转减速机(11)与所述回转平台(12)连接,所述回转平台(12)通过所述辊子组(13)与所述齿圈(14)连接,所述齿圈(14)安装在所述下车架(15)上,所述回转轴(16)的上端与所述回转减速机 (11)连接,所述齿轮(17)与所述齿圈(14)啮合,所述中央连接轴(18)分别与所述回转平台(12)、所述辊子组(13)、所述齿圈(14)及所述下车架(15)连接。The rotary drive mechanism according to claim 1, wherein the mechanical transmission system further comprises a brake (10), a rotary reducer (11), a rotary platform (12), a roller group (13), a ring gear (14) ), a lower frame (15), a rotary shaft (16), a gear (17) and a central connecting shaft (18), the motor (9) is respectively connected with the brake (10) and the rotary reducer (11) The rotary reducer (11) is connected to the rotary platform (12), the rotary platform (12) is connected to the ring gear (14) through the roller group (13), and the ring gear ( 14) Installed on the lower frame (15), the upper end of the rotary shaft (16) is connected with the rotary reducer (11), the gear (17) is meshed with the ring gear (14), The central connecting shaft (18) is respectively connected with the rotary platform (12), the roller group (13), the ring gear (14) and the lower frame (15).
  6. 根据权利要求5所述的回转驱动机构,其特征在于,所述电机(9)包括输出轴(901),所述回转减速机(11)包括平行轴小齿轮(1101)和平行轴大齿轮(1102),所述输出轴(901)与所述平行轴小齿轮(1101)连接,所述平行轴小齿轮(1101)与所述平行轴大齿轮(1102)啮合。The rotary drive mechanism according to claim 5, wherein the motor (9) comprises an output shaft (901), and the rotary reducer (11) comprises a parallel shaft pinion (1101) and a parallel shaft large gear ( 1102), the output shaft (901) is connected with the parallel shaft pinion (1101), and the parallel shaft pinion (1101) meshes with the parallel shaft large gear (1102).
  7. 根据权利要求6所述的回转驱动机构,其特征在于,所述回转减速机(11)还包括行星齿轮传动(1103),所述行星齿轮传动(1103)的输出端与所述回转轴(16)键连接。The rotary drive mechanism according to claim 6, wherein the rotary reducer (11) further comprises a planetary gear transmission (1103), the output end of the planetary gear transmission (1103) being connected to the rotary shaft (16). ) key to connect.
  8. 根据权利要求6所述的回转驱动机构,其特征在于,所述电机(9)与所述回转减速机(11)通过紧固件连接,所述电机(9)的动力输出端与所述平行轴小齿轮(1101)键连接。The slewing drive mechanism according to claim 6, wherein the motor (9) is connected with the slewing reducer (11) through fasteners, and the power output end of the motor (9) is parallel to the The shaft pinion (1101) is keyed.
  9. 一种施工设备,其特征在于,包括多个如权利要求1至8任一项所述的回转驱动机构。A construction equipment is characterized by comprising a plurality of rotary drive mechanisms according to any one of claims 1 to 8.
  10. 根据权利要求9所述的施工设备,其特征在于,任一所述回转驱动机构包括一个电机(9),多个所述电机(9)之间为机械耦合。The construction equipment according to claim 9, characterized in that, any one of the rotary drive mechanisms includes a motor (9), and a plurality of the motors (9) are mechanically coupled.
PCT/CN2020/132095 2020-11-12 2020-11-27 Rotary driving mechanism and construction device WO2022099802A1 (en)

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CN202011261533.7A CN112271753A (en) 2020-11-12 2020-11-12 Rotary driving mechanism and construction equipment
CN202011261533.7 2020-11-12
CN202022609927.9U CN213879296U (en) 2020-11-12 2020-11-12 Rotary driving mechanism and construction equipment
CN202022609927.9 2020-11-12

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JP2012102571A (en) * 2010-11-11 2012-05-31 Land Creative:Kk Drive unit of electric motor-driven chain conveyor cutter
CN103758938A (en) * 2014-01-15 2014-04-30 徐州科源液压股份有限公司 Slewing reducer for excavators
CN204334406U (en) * 2014-12-17 2015-05-13 天津市长城科百电子科技开发有限公司 Flame-proof mine AC frequency control apparatus
CN108644319A (en) * 2018-05-11 2018-10-12 重庆大学 A kind of oiling switch on/off electric transmission device for aviation
CN109914517A (en) * 2019-03-26 2019-06-21 吉林大学 A kind of excavator Intelligent rotary energy-saving control system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101852270A (en) * 2010-06-09 2010-10-06 江苏驰翔精密齿轮有限公司 Rotary reducer for crane
JP2012102571A (en) * 2010-11-11 2012-05-31 Land Creative:Kk Drive unit of electric motor-driven chain conveyor cutter
CN202064388U (en) * 2010-12-30 2011-12-07 中国第一重型机械股份公司 Drive control system for excavator
CN202220061U (en) * 2011-09-13 2012-05-16 三一集团有限公司 Slewing drive device and engineering machinery with same
CN103758938A (en) * 2014-01-15 2014-04-30 徐州科源液压股份有限公司 Slewing reducer for excavators
CN204334406U (en) * 2014-12-17 2015-05-13 天津市长城科百电子科技开发有限公司 Flame-proof mine AC frequency control apparatus
CN108644319A (en) * 2018-05-11 2018-10-12 重庆大学 A kind of oiling switch on/off electric transmission device for aviation
CN109914517A (en) * 2019-03-26 2019-06-21 吉林大学 A kind of excavator Intelligent rotary energy-saving control system

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