WO2022099443A1 - Method for using high-precision thermal grinder to implement production of high-quality fibre - Google Patents

Method for using high-precision thermal grinder to implement production of high-quality fibre Download PDF

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Publication number
WO2022099443A1
WO2022099443A1 PCT/CN2020/127734 CN2020127734W WO2022099443A1 WO 2022099443 A1 WO2022099443 A1 WO 2022099443A1 CN 2020127734 W CN2020127734 W CN 2020127734W WO 2022099443 A1 WO2022099443 A1 WO 2022099443A1
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Prior art keywords
grinding
rubber sleeve
grinder housing
thermal
grinder
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PCT/CN2020/127734
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French (fr)
Chinese (zh)
Inventor
李现超
于少强
李显
李强
王川
王磊
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菏泽市宁丰木业有限公司
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Publication of WO2022099443A1 publication Critical patent/WO2022099443A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L11/00Manufacture of wood shavings, chips, powder, or the like; Tools therefor
    • B27L11/08Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood fibres, e.g. produced by tearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L11/00Manufacture of wood shavings, chips, powder, or the like; Tools therefor
    • B27L11/005Tools therefor

Definitions

  • the invention relates to a method for producing high-quality fibers by utilizing a high-precision thermal mill, and belongs to the technical field of wood processing.
  • Wood is a composite material, and it is also a very complex biological organism. All the long and narrow wood cells except the ducts and parenchyma are collectively referred to as fibers.
  • the fiber length is mostly between 2-5mm, the very short is about 1mm, and the very long is 7.438mm.
  • the average chord diameter of the fibers is 0.02 to 0.04 mm. The smallest is 0.01mm, and the largest is 0.08mm.
  • the fiber morphology has a great influence on the MDF, the fiber is complete, the slenderness ratio is large, the flexibility and interweaving are good, and the quality of the board is high.
  • the separation of fibers by thermal milling is to obtain fibers by mechanical methods after heating to weaken the firm bonding of fibers. Separating fibers is a very complex physical, mechanical and chemical transformation process, that is, the cooked fiber raw materials are forced into a high temperature, high humidity and high pressure grinding chamber for pressure and rubbing between the two grinding plates, so that they are compressed and rubbed together. It is decomposed by repeated external forces such as stretching, shearing, torsion, impact, friction and hydrolysis.
  • the thermal mill is mainly composed of a feeder, a preheating cooking device, a grinding device and a discharging device.
  • the grinding device is the main body of the thermal mill and has a direct impact on the quality of the milled fibers.
  • the existing thermal mill grinding device is mainly composed of a grinding head shell, a sealing mechanism, a static grinding plate, a dynamic grinding plate, and a grinding shaft system.
  • the static grinding disc is fixed on the housing of the grinding head, and the dynamic grinding disc is installed on the end of the grinding shaft and moves together with the grinding shaft.
  • the existing thermal mill grinding device lacks an axial fine-tuning mechanism, which requires dismantling the machine to adjust the gap between the static grinding plate and the movable grinding plate, which reduces the production efficiency.
  • a thermal mill with an axial fine-tuning mechanism is provided, and the axial fine-tuning mechanism is used to adjust the gap between the static grinding plate and the dynamic grinding plate, so that the specifications of the ground fibers meet the requirements and realize production. High quality fiber.
  • the technical problem to be solved by the present invention is: in order to solve one of the above problems, a method for producing high-quality fibers by utilizing a high-precision thermal mill is provided.
  • the method for producing high-quality fibers by using a high-precision thermal mill is characterized in that: the high-precision thermal mill comprises a grinder housing A and a grinder housing B connected together, the grinder The housing A and the grinder housing B are combined to form a thermal grinding chamber, and the thermal grinding chamber is provided with a static grinding sheet and a moving grinding sheet.
  • a feed pipe is installed on the non-grinding surface of the static grinding plate, the other end of the feeding pipe extends through the grinder shell A to the outside of the grinder shell A, and the non-grinding surface of the dynamic grinding plate is installed with a feed pipe.
  • the other end of the grinding shaft extends through the grinder housing B to the outside of the grinder housing B, the outer wall of the grinder housing B has a grinding shaft sealing tailstock, and the middle part of the grinding shaft is sealed by the grinding shaft
  • the tailstock is connected to the grinder shell B, the bottom of the grinder shell B has a discharge pipe, the non-grinding surface of the static grinding plate is installed with a flange, and the static grinding plate is installed on the grinding plate through the flange plate.
  • a feed pipe is integrally formed on the end face of the flange plate, the inner hole of the feed pipe is the same as the inner hole of the flange plate, and the other end face of the flange plate has an annular boss , the center of the static grinding plate has a center hole, the annular boss is embedded in the center hole, the flange is located between the grinder shell A and the static grinding plate, and the grinder shell A and the static grinding plate are fixed by tightening bolts.
  • the plate and the flange are connected together. Sealing rings are provided on both sides of the outer edge of the flange.
  • the grinding shaft is provided with an axial fine-tuning mechanism. The gap between the milled fibers can meet the requirements, and the production of high-quality fibers can be realized;
  • the use method of the high-precision thermal mill includes the following steps: the cooked fiber raw material is forced to be sent into a high temperature, high humidity and high pressure grinding chamber through a feeding pipe to be pressurized and rubbed between two grinding sheets, It is decomposed by repeated external forces such as compression, stretching, shearing, torsion, impact, friction and hydrolysis, and the separated fibers are discharged through the discharge pipe.
  • the grinder housing A and the grinder housing B are connected together by high-strength bolts, and a sealing ring is provided on the mating surfaces of the grinder housing A and the grinder housing B.
  • the axial fine adjustment mechanism has a rotating outer casing, the rotating outer casing is coaxially arranged with the grinding shaft, and a thrust bearing A and a thrust bearing B are respectively installed at the front and rear ends of the rotating outer casing.
  • the outer diameters of bearing A and thrust bearing B are mounted on the inner wall of the grinding shaft seal tailstock.
  • the left side of the thrust bearing A has a front end anisotropic seal ring, and the right side of the thrust bearing B has a rear end anomaly seal ring.
  • the axial fine adjustment mechanism includes a rotating outer casing, one end of the rotating outer casing is blocked, and the other end is open, the open end is provided with a tail end blocking plate, and both ends of the grinding shaft respectively penetrate through the outer casing.
  • a front rubber sealing seat, a rear rubber sealing seat and a front spherical concave surface are installed on the grinding shaft in the rotating outer shell, and one end of the front rubber sealing seat abuts against the rotating outer shell
  • the other end of the front rubber sealing seat has a front spherical concave surface
  • one end of the rear rubber sealing seat abuts on the inner wall of the tail end blocking plate
  • the other end of the tail end blocking plate It has a rear spherical concave surface, and both ends of the middle sphere are respectively embedded in the front spherical concave surface and the rear spherical concave surface.
  • the left side of the front rubber seal seat, the right side of the rear rubber seal seat, the front spherical concave surface and the rear spherical concave surface are provided with annular extrusion deformation grooves.
  • the middle sphere includes a spherical half-body A and a spherical half-body B which are matched with each other, the spherical half-body A and the spherical half-body B are connected together by half-body connecting bolts and spliced together into a spherical shape, and the grinding shaft penetrates through
  • the spherical half body A and the spherical half body B, the mating surfaces of the spherical half body A and the spherical half body B are respectively provided with a rubber sleeve installation cavity A and a rubber sleeve installation cavity B, and the rubber sleeve installation cavity A and the A rubber sleeve A and a rubber sleeve B are respectively installed in the rubber sleeve installation cavity B, and the inner diameters of the rubber sleeve A and the rubber sleeve B are sleeved on the grinding shaft.
  • both the rubber sleeve A and the rubber sleeve B include a rigid sleeve body and an elastic sleeve sleeved on the outside of the rigid sleeve body, the elastic sleeve is made of rubber;
  • the axially arranged grooves, the rigid shaft sleeve body and the grinding shaft are in an interference fit, and the elastic sleeve is in an interference fit with the rubber sleeve installation cavity A or the rubber sleeve installation cavity B.
  • a clearance adjustment pad is installed on the left side of the rubber sleeve A and the right side of the rubber sleeve B, respectively, and the rubber sleeve A, the rubber sleeve B and the clearance adjustment pad are filled with the rubber sleeve installation cavity A and the rubber sleeve installation cavity.
  • the rotating outer casing, the tail end blocking plate and the assembly hole of the grinding shaft are all fitted with small clearances.
  • the cooking softening and thermal grinding adopts saturated steam cooking and thermal grinding with a pressure of 0.75Mpa-0.85Mpa and a temperature of 100°C-180°C. At 1200-1600rmin.
  • the front spherical concave surface is vulcanized together with the spherical half body A, and the front rubber sealing seat is bonded together with the rotating outer casing.
  • the present invention has the following beneficial effects:
  • the grinding shaft cooperates with the adjusting nut at the tail end, the grinding shaft overcomes the resistance of the axial fine-tuning mechanism, and the adjusting nut at the tail end pulls the grinding shaft to the right.
  • the axial fine-tuning mechanism is reset to increase the pressure in the grinding disc gap and improve the grinding strength. In order to make the specifications of the milled fibers meet the requirements, the production of high-quality fibers can be realized.
  • the gap of the grinding disc can also fluctuate within a small range according to the amount of material, avoiding serious jamming, and has strong wear resistance and impact resistance.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the structural schematic diagram 1 of the axial fine-tuning mechanism
  • Fig. 3 is the structural schematic diagram 2 of the axial fine-tuning mechanism
  • the use method for producing high-quality fibers is realized by using a high-precision thermal mill
  • the high-precision thermal mill includes a grinder housing A1 and a grinder housing B2 connected together, the grinder The shell A1 and the grinder shell B2 are combined to form a thermal grinding chamber, and the thermal grinding chamber has a static grinding plate 4 and a dynamic grinding plate 5, and the inner surfaces of the static grinding plate 4 and the dynamic grinding plate 5 are matched with each other.
  • a feed pipe 3 is installed on the non-grinding surface of the static grinding plate 4, and the other end of the feeding pipe 3 extends through the grinder shell A1 to the outside of the grinder shell A1, and the dynamic grinding plate A grinding shaft 6 is installed on the non-grinding surface of 5, the other end of the grinding shaft 6 extends through the grinder housing B2 to the outside of the grinder housing B2, and the outer wall of the grinder housing B2 has a grinding shaft sealing tailstock 7 , the middle of the grinding shaft 6 is connected to the grinder housing B2 through the grinding shaft sealing tailstock 7, the bottom of the grinder housing B2 has a discharge pipe 8, and the non-grinding surface of the static grinding plate 4 is installed with a method
  • the flange plate 9, the static grinding plate 4 is installed on the grinder shell A1 through the flange plate 9, and the end surface of the flange plate 9 is integrally formed with a feed pipe 3, and the inner hole of the feed pipe 3 is connected to the The inner hole of the flange plate 9 is the same, the other end face of the
  • the flange plate 9 is located between the grinder shell A1 and the static grinding plate 4, and the grinder shell A1, the static grinding plate 4 and the flange plate 9 are connected together by fastening bolts, and the two sides of the outer edge of the flange plate 9 are connected together. Both are provided with sealing rings, and the grinding shaft 6 has an axial fine-tuning mechanism 10;
  • the use method of the high-precision thermal mill includes the following steps: the cooked fiber raw material is forced into the high temperature, high humidity and high pressure grinding chamber through the feeding pipe 3 to be pressurized and kneaded between the two grinding sheets to make it It is decomposed by repeated external forces such as compression, stretching, shearing, torsion, impact, friction and hydrolysis, and the separated fibers are discharged through the discharge pipe 8.
  • the grinder housing A1 and the grinder housing B2 are connected together by high-strength bolts, and there are sealing rings on the mating surfaces of the grinder housing A1 and the grinder housing B2;
  • the axial fine adjustment mechanism 10 has A rotating outer casing 10.1, the rotating outer casing 10.1 is coaxially arranged with the grinding shaft 6, the front end and the rear end of the rotating outer casing 10.1 are respectively mounted with a thrust bearing A11 and a thrust bearing B12, the thrust bearing A11 and the thrust bearing B12
  • the outer diameter of the thrust bearing A11 is installed on the inner wall of the grinding shaft seal tailstock 7.
  • the left side of the thrust bearing A11 has a front end anisotropic sealing ring 13
  • the right side of the thrust bearing B12 has a rear end anisotropic sealing ring 14; the axial direction
  • the fine adjustment mechanism 10 includes a rotating outer casing 10.1, one end of the rotating outer casing 10.1 is blocked, the other end is open, the open end is installed with a tail end blocking plate 10.2, and the two ends of the grinding shaft 6 respectively penetrate the sealing.
  • Blocking end and tail end blocking plate 10.2 a front rubber sealing seat 10.3, a rear rubber sealing seat 10.4 and a front spherical concave surface 10.5 are installed on the grinding shaft 6 in the rotating outer casing 10.1, one end of the front rubber sealing seat 10.3 The other end of the front rubber sealing seat 10.3 has a front spherical concave surface 10.5, and one end of the rear rubber sealing seat 10.4 abuts against the inner wall of the rear end blocking plate 10.2 , the other end of the tail end blocking plate 10.2 has a rear spherical concave surface 10.6, and both ends of the middle sphere 10.7 are respectively embedded in the front spherical concave surface 10.5 and the rear spherical concave surface 10.6; the left side of the front rubber sealing seat 10.3 , The right side of the rear rubber sealing seat 10.4, the front spherical concave surface 10.5 and the rear spherical concave surface 10.6 are provided with annular extrusion deformation grooves 10.
  • the rubber sleeve installation cavity A18 and the rubber sleeve installation cavity B19 are respectively installed with a rubber sleeve A20 and a rubber sleeve B21 , the inner diameter of the rubber sleeve A20 and the rubber sleeve B21 is sleeved on the grinding shaft 6; the rubber sleeve A20 and the rubber sleeve B21 both include a rigid sleeve body and an elastic sleeve sleeved outside the rigid sleeve body.
  • the elastic sleeve is made of rubber; the outer wall of the elastic sleeve is evenly provided with grooves arranged along its axial direction, the rigid sleeve body and the grinding shaft 6 are in interference fit, and the elastic sleeve is installed with the rubber sleeve installation cavity A18 or the rubber sleeve
  • the cavity B19 has an interference fit; the left side of the rubber sleeve A20 and the right side of the rubber sleeve B21 are respectively installed with a clearance adjustment pad, the rubber sleeve A20, the rubber sleeve B21 and the clearance adjustment pad are filled with the rubber sleeve installation cavity A18 and rubber Sleeve mounting cavity
  • the installation cavity composed of B19; the rotating outer shell 10.1, the tail end blocking plate 10.2 and the assembly hole of the grinding shaft 6 are all small clearance fit; the pressure used for the cooking softening and hot grinding is 0.75Mpa-0.85 Mpa, the temperature is 100°C-180°C saturated steam cooking and
  • the working principle of the invention is as follows: the grinding shaft cooperates with the adjusting nut at the end, the grinding shaft overcomes the resistance of the axial fine-tuning mechanism, and the adjusting nut on the tail pulls the grinding shaft to the right to reduce the pressure in the gap between the grinding discs.
  • the axial The fine-tuning mechanism is reset to increase the pressure in the gap between the grinding discs and improve the grinding strength.
  • the axial fine-tuning mechanism is used to adjust the gap between the static grinding sheet and the moving grinding sheet, so that the specifications of the ground fibers meet the requirements and achieve high production. quality fiber.
  • the specific adjustment process is as follows: the spherical concave surface 10.6 at the rear end cooperates with the thread on the grinding shaft 6, and the adjusting nut 10.9 at the tail end is rotated by external force.
  • the contact surface between the grinding shaft 6 and the rubber sleeve A20 and the rubber sleeve B21 does not move.
  • Cover A20 and rubber sleeve B21 and squeeze the rear rubber seal seat 10.4 through the spherical half body B16.
  • the grinding shaft 6 moves to the right relative to the tail end blocking plate 10.2, and the grinding shaft overcomes the axial direction.
  • the adjustment nut at the end pulls the grinding shaft to the right to reduce the pressure in the gap between the grinding discs.
  • the axial fine-tuning mechanism is automatically reset to increase the pressure in the gap between the grinding discs and improve the grinding strength.
  • the axial fine-tuning mechanism is used to adjust the gap between the static grinding plate and the moving grinding plate, so that the specifications of the ground fibers meet the requirements. requirements to achieve the production of high-quality fibers.

Abstract

A method for using a high-precision thermal grinder to implement the production of high-quality fibre, the thermal grinder comprising a grinder housing A (1) and a grinder housing B (2) connected together, the combination of grinder housing A (1) and grinder housing B (2) forming a thermal grinding chamber, a static grinding piece (4) and a moving grinding piece (5) being provided in the thermal grinding chamber, the inner side surfaces of the static grinding piece (4) and the moving grinding piece (5) being mutually fitting grinding surfaces, and an axial fine-tuning mechanism (10) being provided on a grinding shaft (6) and being used for adjusting the gap between the static grinding piece (4) and the moving grinding piece (5), such that the specifications of the ground fibre meet requirements, and high-quality fibre is produced. The thermal grinder has a simple structure, low price, stable operation, no vibration, low motor power, and high breaking and decomposition efficiency.

Description

利用高精度热磨机实现生产高质量纤维的使用方法A method of using a high-precision thermal mill to realize the production of high-quality fibers
技术领域technical field
本发明涉及一种利用高精度热磨机实现生产高质量纤维的使用方法,属于木材加工技术领域。The invention relates to a method for producing high-quality fibers by utilizing a high-precision thermal mill, and belongs to the technical field of wood processing.
背景技术Background technique
木材是一种复合材料,也是十分复杂的生物机体,除去导管和薄壁组织以外的全部狭长木质细胞统称纤维。纤维长度多在2—5mm之间,极短者约1mm,极长者7.438mm。纤维弦向直径平均0.02一0.04mm。极小者0.01mm,极大者0.08mm。Wood is a composite material, and it is also a very complex biological organism. All the long and narrow wood cells except the ducts and parenchyma are collectively referred to as fibers. The fiber length is mostly between 2-5mm, the very short is about 1mm, and the very long is 7.438mm. The average chord diameter of the fibers is 0.02 to 0.04 mm. The smallest is 0.01mm, and the largest is 0.08mm.
纤维形态对中密度纤维板影响甚大,纤维完整、细长比大、柔韧和交织性好,板材质量就高。热磨法分离纤维是在加热弱化纤维牢固的结合作用后,通过机械方法而获得纤维。分离纤维是一个十分复杂的物理力学和化学转化过程,也就是经蒸煮后的纤维原料,被强制送入高温、高湿和高压的磨室内两磨片间加压搓揉,使其受压缩、拉伸、剪切、扭转、冲击、摩擦和水解等多次重复的外力作用加以分解。The fiber morphology has a great influence on the MDF, the fiber is complete, the slenderness ratio is large, the flexibility and interweaving are good, and the quality of the board is high. The separation of fibers by thermal milling is to obtain fibers by mechanical methods after heating to weaken the firm bonding of fibers. Separating fibers is a very complex physical, mechanical and chemical transformation process, that is, the cooked fiber raw materials are forced into a high temperature, high humidity and high pressure grinding chamber for pressure and rubbing between the two grinding plates, so that they are compressed and rubbed together. It is decomposed by repeated external forces such as stretching, shearing, torsion, impact, friction and hydrolysis.
热磨机主要由进料器、预热蒸煮装置、研磨装置和排料装置组成,研磨装置是热磨机的主体,对所磨出的纤维质量有直接影响。现有的热磨机研磨装置主要由研磨头壳体、密封机构、静磨片、动磨片、研磨轴系统等组成。静磨片固定在研磨头壳体上、动磨片安装于研磨轴的端部,随研磨轴一起运动。现有的热磨机研磨装置缺少轴向微调机构,需要拆机调整静磨片和动磨片之间的间隙,降低了生产效率。为改进上述缺陷,提供一种具有轴向微调机构的热磨机,轴向微调机构用于调节静磨片和动磨片之间的间隙,以使磨出的纤维的规格符合要求,实现生产高质量纤维。The thermal mill is mainly composed of a feeder, a preheating cooking device, a grinding device and a discharging device. The grinding device is the main body of the thermal mill and has a direct impact on the quality of the milled fibers. The existing thermal mill grinding device is mainly composed of a grinding head shell, a sealing mechanism, a static grinding plate, a dynamic grinding plate, and a grinding shaft system. The static grinding disc is fixed on the housing of the grinding head, and the dynamic grinding disc is installed on the end of the grinding shaft and moves together with the grinding shaft. The existing thermal mill grinding device lacks an axial fine-tuning mechanism, which requires dismantling the machine to adjust the gap between the static grinding plate and the movable grinding plate, which reduces the production efficiency. In order to improve the above-mentioned defects, a thermal mill with an axial fine-tuning mechanism is provided, and the axial fine-tuning mechanism is used to adjust the gap between the static grinding plate and the dynamic grinding plate, so that the specifications of the ground fibers meet the requirements and realize production. High quality fiber.
发明内容SUMMARY OF THE INVENTION
根据以上现有技术中的不足,本发明要解决的技术问题是:为解决上述问题之一,提供一种利用高精度热磨机实现生产高质量纤维的使用方法。According to the above deficiencies in the prior art, the technical problem to be solved by the present invention is: in order to solve one of the above problems, a method for producing high-quality fibers by utilizing a high-precision thermal mill is provided.
本发明所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述高精度热磨机包括连接在一起的研磨器外壳A和研磨器外壳B,所述研磨器外壳A和研磨器外壳B组合形成一热磨腔室,所述热磨腔室内具有静磨片和动磨片,所述静磨片和动磨片的内侧面为相互配合的研磨面,所述静磨片的非研磨面上安装有进料管,所述进料管的另一端贯穿所述研磨器外壳A延伸至研磨器外壳A外侧,所述动磨片的非研磨面上安装有 研磨轴,所述研磨轴的另一端贯穿所述研磨器外壳B延伸至研磨器外壳B外侧,所述研磨器外壳B的外壁具有研磨轴密封尾座,所述研磨轴的中部通过研磨轴密封尾座与研磨器外壳B连接,所述研磨器外壳B的底部具有出料管,所述静磨片的非研磨面上安装有法兰盘,所述静磨片通过法兰盘安装在研磨器外壳A上,所述法兰盘的端面上一体成型有进料管,所述进料管的内孔与法兰盘内孔相同,所述法兰盘的另一端面具有环状凸台,所述静磨片的中心具有中心孔,所述环状凸台嵌入中心孔中,法兰盘位于研磨器外壳A和静磨片之间,通过紧固螺栓将研磨器外壳A、静磨片及法兰盘连接在一起,所述法兰盘外沿的两侧均设置有密封圈,研磨轴上具有轴向微调机构,轴向微调机构用于调节静磨片和动磨片之间的间隙,以使磨出的纤维的规格符合要求,实现生产高质量纤维;The method for producing high-quality fibers by using a high-precision thermal mill according to the present invention is characterized in that: the high-precision thermal mill comprises a grinder housing A and a grinder housing B connected together, the grinder The housing A and the grinder housing B are combined to form a thermal grinding chamber, and the thermal grinding chamber is provided with a static grinding sheet and a moving grinding sheet. A feed pipe is installed on the non-grinding surface of the static grinding plate, the other end of the feeding pipe extends through the grinder shell A to the outside of the grinder shell A, and the non-grinding surface of the dynamic grinding plate is installed with a feed pipe. Grinding shaft, the other end of the grinding shaft extends through the grinder housing B to the outside of the grinder housing B, the outer wall of the grinder housing B has a grinding shaft sealing tailstock, and the middle part of the grinding shaft is sealed by the grinding shaft The tailstock is connected to the grinder shell B, the bottom of the grinder shell B has a discharge pipe, the non-grinding surface of the static grinding plate is installed with a flange, and the static grinding plate is installed on the grinding plate through the flange plate. On the housing A of the device, a feed pipe is integrally formed on the end face of the flange plate, the inner hole of the feed pipe is the same as the inner hole of the flange plate, and the other end face of the flange plate has an annular boss , the center of the static grinding plate has a center hole, the annular boss is embedded in the center hole, the flange is located between the grinder shell A and the static grinding plate, and the grinder shell A and the static grinding plate are fixed by tightening bolts. The plate and the flange are connected together. Sealing rings are provided on both sides of the outer edge of the flange. The grinding shaft is provided with an axial fine-tuning mechanism. The gap between the milled fibers can meet the requirements, and the production of high-quality fibers can be realized;
优选地,所述高精度热磨机,使用方法包括如下步骤:经蒸煮后的纤维原料,通过进料管被强制送入高温、高湿和高压的磨室内两磨片间加压搓揉,使其受压缩、拉伸、剪切、扭转、冲击、摩擦和水解等多次重复的外力作用加以分解,分离纤维经出料管排出。Preferably, the use method of the high-precision thermal mill includes the following steps: the cooked fiber raw material is forced to be sent into a high temperature, high humidity and high pressure grinding chamber through a feeding pipe to be pressurized and rubbed between two grinding sheets, It is decomposed by repeated external forces such as compression, stretching, shearing, torsion, impact, friction and hydrolysis, and the separated fibers are discharged through the discharge pipe.
优选地,所述研磨器外壳A和研磨器外壳B通过高强螺栓连接在一起,所述研磨器外壳A和研磨器外壳B的配合面上具有密封圈。Preferably, the grinder housing A and the grinder housing B are connected together by high-strength bolts, and a sealing ring is provided on the mating surfaces of the grinder housing A and the grinder housing B.
优选地,所述轴向微调机构具有旋转外壳体,所述旋转外壳体与研磨轴同轴设置,所述旋转外壳体的前端和尾端分别安装有推力轴承A和推力轴承B,所述推力轴承A和推力轴承B的外径安装在研磨轴密封尾座的内壁上,所述推力轴承A的左侧具有前端异性密封圈,所述推力轴承B的右侧具有后端异性密封圈。Preferably, the axial fine adjustment mechanism has a rotating outer casing, the rotating outer casing is coaxially arranged with the grinding shaft, and a thrust bearing A and a thrust bearing B are respectively installed at the front and rear ends of the rotating outer casing. The outer diameters of bearing A and thrust bearing B are mounted on the inner wall of the grinding shaft seal tailstock. The left side of the thrust bearing A has a front end anisotropic seal ring, and the right side of the thrust bearing B has a rear end anomaly seal ring.
优选地,所述轴向微调机构包括旋转外壳体,所述旋转外壳体的一端封堵,另一端开口,所述开口端安装有尾端封堵板,所述研磨轴的两端分别贯穿所述封堵端和尾端封堵板,所述旋转外壳体内的研磨轴上安装有前橡胶密封座、后橡胶密封座及前端球形凹面,所述前橡胶密封座的一端抵靠在旋转外壳体封堵端的内壁上,所述前橡胶密封座的另一端具有前端球形凹面,所述后橡胶密封座的一端抵靠在尾端封堵板的内壁上,所述尾端封堵板的另一端具有后端球形凹面,中部球体的两端分别嵌入前端球形凹面和后端球形凹面内。Preferably, the axial fine adjustment mechanism includes a rotating outer casing, one end of the rotating outer casing is blocked, and the other end is open, the open end is provided with a tail end blocking plate, and both ends of the grinding shaft respectively penetrate through the outer casing. For the blocking end and the tail end blocking plate, a front rubber sealing seat, a rear rubber sealing seat and a front spherical concave surface are installed on the grinding shaft in the rotating outer shell, and one end of the front rubber sealing seat abuts against the rotating outer shell On the inner wall of the blocking end, the other end of the front rubber sealing seat has a front spherical concave surface, one end of the rear rubber sealing seat abuts on the inner wall of the tail end blocking plate, and the other end of the tail end blocking plate It has a rear spherical concave surface, and both ends of the middle sphere are respectively embedded in the front spherical concave surface and the rear spherical concave surface.
优选地,所述前橡胶密封座的左侧面、后橡胶密封座的右侧面、前端球形凹面及后端球形凹面上均开设有环装挤压变形凹槽。Preferably, the left side of the front rubber seal seat, the right side of the rear rubber seal seat, the front spherical concave surface and the rear spherical concave surface are provided with annular extrusion deformation grooves.
优选地,所述中部球体包括相互配合的球半体A和球半体B,所述球半体A和球半体B通过半体连接螺栓连接在一起拼接成球型,所述研磨轴贯穿所述球半体A和球半体B,所述球半体A和球半体B的配合面上分别开设有橡胶套安装腔A和橡胶套安装腔B,所述橡胶套安装腔A和橡胶套安装腔B内分别安装有橡胶套A和橡胶套B,所述橡胶套A 和橡胶套B的内径套设在研磨轴上。Preferably, the middle sphere includes a spherical half-body A and a spherical half-body B which are matched with each other, the spherical half-body A and the spherical half-body B are connected together by half-body connecting bolts and spliced together into a spherical shape, and the grinding shaft penetrates through The spherical half body A and the spherical half body B, the mating surfaces of the spherical half body A and the spherical half body B are respectively provided with a rubber sleeve installation cavity A and a rubber sleeve installation cavity B, and the rubber sleeve installation cavity A and the A rubber sleeve A and a rubber sleeve B are respectively installed in the rubber sleeve installation cavity B, and the inner diameters of the rubber sleeve A and the rubber sleeve B are sleeved on the grinding shaft.
优选地,所述橡胶套A和橡胶套B均包括刚性轴套本体以及套设在刚性轴套本体外部的弹性套,所述弹性套为橡胶;所述弹性套的外壁上均匀设置有沿其轴向布置的凹槽,所述刚性轴套本体与研磨轴过盈配合,弹性套与橡胶套安装腔A或橡胶套安装腔B过盈配合。Preferably, both the rubber sleeve A and the rubber sleeve B include a rigid sleeve body and an elastic sleeve sleeved on the outside of the rigid sleeve body, the elastic sleeve is made of rubber; The axially arranged grooves, the rigid shaft sleeve body and the grinding shaft are in an interference fit, and the elastic sleeve is in an interference fit with the rubber sleeve installation cavity A or the rubber sleeve installation cavity B.
优选地,所述橡胶套A的左侧和橡胶套B的右侧分别安装有调隙垫板,橡胶套A、橡胶套B及调隙垫板装满橡胶套安装腔A和橡胶套安装腔B组合成的安装腔。Preferably, a clearance adjustment pad is installed on the left side of the rubber sleeve A and the right side of the rubber sleeve B, respectively, and the rubber sleeve A, the rubber sleeve B and the clearance adjustment pad are filled with the rubber sleeve installation cavity A and the rubber sleeve installation cavity. The mounting cavity formed by the B combination.
优选地,所述旋转外壳体、尾端封堵板与研磨轴的装配孔之间均为小间隙配合。Preferably, the rotating outer casing, the tail end blocking plate and the assembly hole of the grinding shaft are all fitted with small clearances.
优选地,所述蒸煮软化和热磨所采用压力为0.75Mpa-0.85Mpa,温度为100℃-180℃的饱和蒸汽蒸煮和热磨,热磨机热磨采用高速热磨,热磨机转速控制在1200-1600rmin。Preferably, the cooking softening and thermal grinding adopts saturated steam cooking and thermal grinding with a pressure of 0.75Mpa-0.85Mpa and a temperature of 100°C-180°C. At 1200-1600rmin.
优选地,所述前端球形凹面与球半体A硫化在一起,所述前橡胶密封座与旋转外壳体粘结在一起。Preferably, the front spherical concave surface is vulcanized together with the spherical half body A, and the front rubber sealing seat is bonded together with the rotating outer casing.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明所述的利用高精度热磨机实现生产高质量纤维的使用方法,通过研磨轴与尾端调节螺母配合,研磨轴克服轴向微调机构的阻力,尾端调节螺母牵引研磨轴向右运行,以减小磨盘间隙内的压力,相反,轴向微调机构复位,以增大磨盘间隙内的压力,提高研磨强度,轴向微调机构用于调节静磨片和动磨片之间的间隙,以使磨出的纤维的规格符合要求,实现生产高质量纤维。In the method for producing high-quality fibers by using a high-precision thermal mill according to the present invention, the grinding shaft cooperates with the adjusting nut at the tail end, the grinding shaft overcomes the resistance of the axial fine-tuning mechanism, and the adjusting nut at the tail end pulls the grinding shaft to the right. , in order to reduce the pressure in the grinding disc gap, on the contrary, the axial fine-tuning mechanism is reset to increase the pressure in the grinding disc gap and improve the grinding strength. In order to make the specifications of the milled fibers meet the requirements, the production of high-quality fibers can be realized.
机械结构简单、价格低廉、运转平稳、无震动、电机功率低、破碎分解效率高等特点。Simple mechanical structure, low price, stable operation, no vibration, low motor power, high crushing and decomposition efficiency.
通过轴向微调机构设置,磨盘间隙也能可根据物料的多少在小范围内波动,避免出现严重的卡死现象,还有较强的耐磨度和抗冲击性。Through the setting of the axial fine-tuning mechanism, the gap of the grinding disc can also fluctuate within a small range according to the amount of material, avoiding serious jamming, and has strong wear resistance and impact resistance.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the specific embodiments or the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. In the drawings, each element or section is not necessarily drawn to actual scale.
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为轴向微调机构的结构示意图一;Fig. 2 is the structural schematic diagram 1 of the axial fine-tuning mechanism;
图3为轴向微调机构的结构示意图二;Fig. 3 is the structural schematic diagram 2 of the axial fine-tuning mechanism;
图中:1、研磨器外壳A 2、研磨器外壳B 3、进料管 4、静磨片 5、动磨片 6、研磨 轴 7、研磨轴密封尾座 8、出料管 9、法兰盘 10、轴向微调机构 10.1、旋转外壳体 10.2、尾端封堵板 10.3、前橡胶密封座 10.4、后橡胶密封座 10.5、前端球形凹面 10.6、后端球形凹面 10.7、中部球体 10.8、环装挤压变形凹槽 10.9、尾端调节螺母 11、推力轴承A 12、推力轴承B 13、前端异性密封圈 14、后端异性密封圈 15、球半体A 16、球半体B 17、半体连接螺栓 18、橡胶套安装腔A 19、橡胶套安装腔B 20、橡胶套A 21、橡胶套B。In the picture: 1. Grinder shell A 2, Grinder shell B 3, Feed pipe 4, Static grinding disc 5, Dynamic grinding disc 6, Grinding shaft 7, Grinding shaft sealing tailstock 8, Discharge pipe 9, Flange Disc 10, Axial fine-tuning mechanism 10.1, Rotary outer casing 10.2, Tail end blocking plate 10.3, Front rubber sealing seat 10.4, Rear rubber sealing seat 10.5, Front spherical concave surface 10.6, Rear spherical concave surface 10.7, Middle ball 10.8, Ring mounted Extrusion deformation groove 10.9, end adjustment nut 11, thrust bearing A 12, thrust bearing B 13, front end anisotropic seal 14, rear end anomaly seal 15, spherical half body A 16, spherical half body B 17, half body Connecting bolt 18, rubber sleeve installation cavity A 19, rubber sleeve installation cavity B 20, rubber sleeve A 21, rubber sleeve B.
具体实施方式Detailed ways
下面结合附图对本发明做进一步描述:The present invention will be further described below in conjunction with the accompanying drawings:
以下通过具体实施例对本发明作进一步说明,但不用以限制本发明,凡在本发明精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The present invention will be further described below through specific examples, but it is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention. .
实施例Example
如1-3所示,所述利用高精度热磨机实现生产高质量纤维的使用方法,所述高精度热磨机包括连接在一起的研磨器外壳A1和研磨器外壳B2,所述研磨器外壳A1和研磨器外壳B2组合形成一热磨腔室,所述热磨腔室内具有静磨片4和动磨片5,所述静磨片4和动磨片5的内侧面为相互配合的研磨面,所述静磨片4的非研磨面上安装有进料管3,所述进料管3的另一端贯穿所述研磨器外壳A1延伸至研磨器外壳A1外侧,所述动磨片5的非研磨面上安装有研磨轴6,所述研磨轴6的另一端贯穿所述研磨器外壳B2延伸至研磨器外壳B2外侧,所述研磨器外壳B2的外壁具有研磨轴密封尾座7,所述研磨轴6的中部通过研磨轴密封尾座7与研磨器外壳B2连接,所述研磨器外壳B2的底部具有出料管8,所述静磨片4的非研磨面上安装有法兰盘9,所述静磨片4通过法兰盘9安装在研磨器外壳A1上,所述法兰盘9的端面上一体成型有进料管3,所述进料管3的内孔与法兰盘9内孔相同,所述法兰盘9的另一端面具有环状凸台,所述静磨片4的中心具有中心孔4.1,所述环状凸台嵌入中心孔4.1中,法兰盘9位于研磨器外壳A1和静磨片4之间,通过紧固螺栓将研磨器外壳A1、静磨片4及法兰盘9连接在一起,所述法兰盘9外沿的两侧均设置有密封圈,研磨轴6上具有轴向微调机构10;As shown in 1-3, the use method for producing high-quality fibers is realized by using a high-precision thermal mill, the high-precision thermal mill includes a grinder housing A1 and a grinder housing B2 connected together, the grinder The shell A1 and the grinder shell B2 are combined to form a thermal grinding chamber, and the thermal grinding chamber has a static grinding plate 4 and a dynamic grinding plate 5, and the inner surfaces of the static grinding plate 4 and the dynamic grinding plate 5 are matched with each other. Grinding surface, a feed pipe 3 is installed on the non-grinding surface of the static grinding plate 4, and the other end of the feeding pipe 3 extends through the grinder shell A1 to the outside of the grinder shell A1, and the dynamic grinding plate A grinding shaft 6 is installed on the non-grinding surface of 5, the other end of the grinding shaft 6 extends through the grinder housing B2 to the outside of the grinder housing B2, and the outer wall of the grinder housing B2 has a grinding shaft sealing tailstock 7 , the middle of the grinding shaft 6 is connected to the grinder housing B2 through the grinding shaft sealing tailstock 7, the bottom of the grinder housing B2 has a discharge pipe 8, and the non-grinding surface of the static grinding plate 4 is installed with a method The flange plate 9, the static grinding plate 4 is installed on the grinder shell A1 through the flange plate 9, and the end surface of the flange plate 9 is integrally formed with a feed pipe 3, and the inner hole of the feed pipe 3 is connected to the The inner hole of the flange plate 9 is the same, the other end face of the flange plate 9 has an annular boss, the center of the static grinding plate 4 has a center hole 4.1, and the annular boss is embedded in the center hole 4.1. The flange plate 9 is located between the grinder shell A1 and the static grinding plate 4, and the grinder shell A1, the static grinding plate 4 and the flange plate 9 are connected together by fastening bolts, and the two sides of the outer edge of the flange plate 9 are connected together. Both are provided with sealing rings, and the grinding shaft 6 has an axial fine-tuning mechanism 10;
所述高精度热磨机,使用方法包括如下步骤:经蒸煮后的纤维原料,通过进料管3被强制送入高温、高湿和高压的磨室内两磨片间加压搓揉,使其受压缩、拉伸、剪切、扭转、冲击、摩擦和水解等多次重复的外力作用加以分解,分离纤维经出料管8排出。The use method of the high-precision thermal mill includes the following steps: the cooked fiber raw material is forced into the high temperature, high humidity and high pressure grinding chamber through the feeding pipe 3 to be pressurized and kneaded between the two grinding sheets to make it It is decomposed by repeated external forces such as compression, stretching, shearing, torsion, impact, friction and hydrolysis, and the separated fibers are discharged through the discharge pipe 8.
本实施例中,所述研磨器外壳A1和研磨器外壳B2通过高强螺栓连接在一起,所述研磨器外壳A1和研磨器外壳B2的配合面上具有密封圈;所述轴向微调机构10具有旋转外 壳体10.1,所述旋转外壳体10.1与研磨轴6同轴设置,所述旋转外壳体10.1的前端和尾端分别安装有推力轴承A11和推力轴承B12,所述推力轴承A11和推力轴承B12的外径安装在研磨轴密封尾座7的内壁上,所述推力轴承A11的左侧具有前端异性密封圈13,所述推力轴承B12的右侧具有后端异性密封圈14;所述轴向微调机构10包括旋转外壳体10.1,所述旋转外壳体10.1的一端封堵,另一端开口,所述开口端安装有尾端封堵板10.2,所述研磨轴6的两端分别贯穿所述封堵端和尾端封堵板10.2,所述旋转外壳体10.1内的研磨轴6上安装有前橡胶密封座10.3、后橡胶密封座10.4及前端球形凹面10.5,所述前橡胶密封座10.3的一端抵靠在旋转外壳体10.1封堵端的内壁上,所述前橡胶密封座10.3的另一端具有前端球形凹面10.5,所述后橡胶密封座10.4的一端抵靠在尾端封堵板10.2的内壁上,所述尾端封堵板10.2的另一端具有后端球形凹面10.6,中部球体10.7的两端分别嵌入前端球形凹面10.5和后端球形凹面10.6内;所述前橡胶密封座10.3的左侧面、后橡胶密封座10.4的右侧面、前端球形凹面10.5及后端球形凹面10.6上均开设有环装挤压变形凹槽10.8;所述中部球体10.7包括相互配合的球半体A15和球半体B16,所述球半体A15和球半体B16通过半体连接螺栓17连接在一起拼接成球型,所述研磨轴6贯穿所述球半体A15和球半体B16,所述球半体A15和球半体B16的配合面上分别开设有橡胶套安装腔A18和橡胶套安装腔B19,所述橡胶套安装腔A18和橡胶套安装腔B19内分别安装有橡胶套A20和橡胶套B21,所述橡胶套A20和橡胶套B21的内径套设在研磨轴6上;所述橡胶套A20和橡胶套B21均包括刚性轴套本体以及套设在刚性轴套本体外部的弹性套,所述弹性套为橡胶;所述弹性套的外壁上均匀设置有沿其轴向布置的凹槽,所述刚性轴套本体与研磨轴6过盈配合,弹性套与橡胶套安装腔A18或橡胶套安装腔B19过盈配合;所述橡胶套A20的左侧和橡胶套B21的右侧分别安装有调隙垫板,橡胶套A20、橡胶套B21及调隙垫板装满橡胶套安装腔A18和橡胶套安装腔B19组合成的安装腔;所述旋转外壳体10.1、尾端封堵板10.2与研磨轴6的装配孔之间均为小间隙配合;所述蒸煮软化和热磨所采用压力为0.75Mpa-0.85Mpa,温度为100℃-180℃的饱和蒸汽蒸煮和热磨,热磨机热磨采用高速热磨,热磨机转速控制在1200-1600rmin。In this embodiment, the grinder housing A1 and the grinder housing B2 are connected together by high-strength bolts, and there are sealing rings on the mating surfaces of the grinder housing A1 and the grinder housing B2; the axial fine adjustment mechanism 10 has A rotating outer casing 10.1, the rotating outer casing 10.1 is coaxially arranged with the grinding shaft 6, the front end and the rear end of the rotating outer casing 10.1 are respectively mounted with a thrust bearing A11 and a thrust bearing B12, the thrust bearing A11 and the thrust bearing B12 The outer diameter of the thrust bearing A11 is installed on the inner wall of the grinding shaft seal tailstock 7. The left side of the thrust bearing A11 has a front end anisotropic sealing ring 13, and the right side of the thrust bearing B12 has a rear end anisotropic sealing ring 14; the axial direction The fine adjustment mechanism 10 includes a rotating outer casing 10.1, one end of the rotating outer casing 10.1 is blocked, the other end is open, the open end is installed with a tail end blocking plate 10.2, and the two ends of the grinding shaft 6 respectively penetrate the sealing. Blocking end and tail end blocking plate 10.2, a front rubber sealing seat 10.3, a rear rubber sealing seat 10.4 and a front spherical concave surface 10.5 are installed on the grinding shaft 6 in the rotating outer casing 10.1, one end of the front rubber sealing seat 10.3 The other end of the front rubber sealing seat 10.3 has a front spherical concave surface 10.5, and one end of the rear rubber sealing seat 10.4 abuts against the inner wall of the rear end blocking plate 10.2 , the other end of the tail end blocking plate 10.2 has a rear spherical concave surface 10.6, and both ends of the middle sphere 10.7 are respectively embedded in the front spherical concave surface 10.5 and the rear spherical concave surface 10.6; the left side of the front rubber sealing seat 10.3 , The right side of the rear rubber sealing seat 10.4, the front spherical concave surface 10.5 and the rear spherical concave surface 10.6 are provided with annular extrusion deformation grooves 10.8; Body B16, the spherical half body A15 and the spherical half body B16 are connected together by half body connecting bolts 17 to form a spherical shape, and the grinding shaft 6 penetrates the spherical half body A15 and the spherical half body B16, and the spherical half body A rubber sleeve installation cavity A18 and a rubber sleeve installation cavity B19 are respectively opened on the mating surfaces of the body A15 and the spherical half body B16. The rubber sleeve installation cavity A18 and the rubber sleeve installation cavity B19 are respectively installed with a rubber sleeve A20 and a rubber sleeve B21 , the inner diameter of the rubber sleeve A20 and the rubber sleeve B21 is sleeved on the grinding shaft 6; the rubber sleeve A20 and the rubber sleeve B21 both include a rigid sleeve body and an elastic sleeve sleeved outside the rigid sleeve body. The elastic sleeve is made of rubber; the outer wall of the elastic sleeve is evenly provided with grooves arranged along its axial direction, the rigid sleeve body and the grinding shaft 6 are in interference fit, and the elastic sleeve is installed with the rubber sleeve installation cavity A18 or the rubber sleeve The cavity B19 has an interference fit; the left side of the rubber sleeve A20 and the right side of the rubber sleeve B21 are respectively installed with a clearance adjustment pad, the rubber sleeve A20, the rubber sleeve B21 and the clearance adjustment pad are filled with the rubber sleeve installation cavity A18 and rubber Sleeve mounting cavity The installation cavity composed of B19; the rotating outer shell 10.1, the tail end blocking plate 10.2 and the assembly hole of the grinding shaft 6 are all small clearance fit; the pressure used for the cooking softening and hot grinding is 0.75Mpa-0.85 Mpa, the temperature is 100℃-180℃ saturated steam cooking and hot grinding, the hot grinding machine adopts high-speed hot grinding, and the speed of the hot grinding machine is controlled at 1200-1600rmin.
本发明的工作原理:通过研磨轴与尾端调节螺母配合,研磨轴克服轴向微调机构的阻力,尾端调节螺母牵引研磨轴向右运行,以减小磨盘间隙内的压力,相反,轴向微调机构复位,以增大磨盘间隙内的压力,提高研磨强度,轴向微调机构用于调节静磨片和动磨片之间的间隙,以使磨出的纤维的规格符合要求,实现生产高质量纤维。The working principle of the invention is as follows: the grinding shaft cooperates with the adjusting nut at the end, the grinding shaft overcomes the resistance of the axial fine-tuning mechanism, and the adjusting nut on the tail pulls the grinding shaft to the right to reduce the pressure in the gap between the grinding discs. On the contrary, the axial The fine-tuning mechanism is reset to increase the pressure in the gap between the grinding discs and improve the grinding strength. The axial fine-tuning mechanism is used to adjust the gap between the static grinding sheet and the moving grinding sheet, so that the specifications of the ground fibers meet the requirements and achieve high production. quality fiber.
具体调节流程为:后端球形凹面10.6与研磨轴6上的螺纹配合,依靠外力旋转尾端 调节螺母10.9,研磨轴6与橡胶套A20、橡胶套B21的接触面不动,研磨轴6拉动橡胶套A20及橡胶套B21,并通过球半体B16对后橡胶密封座10.4挤压,后橡胶密封座10.4变形后,研磨轴6相对尾端封堵板10.2向右侧运动,研磨轴克服轴向微调机构的阻力,尾端调节螺母牵引研磨轴向右运行,以减小磨盘间隙内的压力。The specific adjustment process is as follows: the spherical concave surface 10.6 at the rear end cooperates with the thread on the grinding shaft 6, and the adjusting nut 10.9 at the tail end is rotated by external force. The contact surface between the grinding shaft 6 and the rubber sleeve A20 and the rubber sleeve B21 does not move. Cover A20 and rubber sleeve B21, and squeeze the rear rubber seal seat 10.4 through the spherical half body B16. After the rear rubber seal seat 10.4 is deformed, the grinding shaft 6 moves to the right relative to the tail end blocking plate 10.2, and the grinding shaft overcomes the axial direction. To adjust the resistance of the fine-tuning mechanism, the adjustment nut at the end pulls the grinding shaft to the right to reduce the pressure in the gap between the grinding discs.
相反,轴向微调机构自动复位,以增大磨盘间隙内的压力,提高研磨强度,轴向微调机构用于调节静磨片和动磨片之间的间隙,以使磨出的纤维的规格符合要求,实现生产高质量纤维。On the contrary, the axial fine-tuning mechanism is automatically reset to increase the pressure in the gap between the grinding discs and improve the grinding strength. The axial fine-tuning mechanism is used to adjust the gap between the static grinding plate and the moving grinding plate, so that the specifications of the ground fibers meet the requirements. requirements to achieve the production of high-quality fibers.
以上显示和描述了本发明的基本原理、主要特征以及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述高精度热磨机包括连接在一起的研磨器外壳A(1)和研磨器外壳B(2),所述研磨器外壳A(1)和研磨器外壳B(2)组合形成一热磨腔室,所述热磨腔室内具有静磨片(4)和动磨片(5),所述静磨片(4)和动磨片(5)的内侧面为相互配合的研磨面,所述静磨片(4)的非研磨面上安装有进料管(3),所述进料管(3)的另一端贯穿所述研磨器外壳A(1)延伸至研磨器外壳A(1)外侧,所述动磨片(5)的非研磨面上安装有研磨轴(6),所述研磨轴(6)的另一端贯穿所述研磨器外壳B(2)延伸至研磨器外壳B(2)外侧,所述研磨器外壳B(2)的外壁具有研磨轴密封尾座(7),所述研磨轴(6)的中部通过研磨轴密封尾座(7)与研磨器外壳B(2)连接,所述研磨器外壳B(2)的底部具有出料管(8),所述静磨片(4)的非研磨面上安装有法兰盘(9),所述静磨片(4)通过法兰盘(9)安装在研磨器外壳A(1)上,所述法兰盘(9)的端面上一体成型有进料管(3),所述进料管(3)的内孔与法兰盘(9)内孔相同,所述法兰盘(9)的另一端面具有环状凸台,所述静磨片(4)的中心具有中心孔(4.1),所述环状凸台嵌入中心孔(4.1)中,法兰盘(9)位于研磨器外壳A(1)和静磨片(4)之间,通过紧固螺栓将研磨器外壳A(1)、静磨片(4)及法兰盘(9)连接在一起,所述法兰盘(9)外沿的两侧均设置有密封圈,研磨轴(6)上具有轴向微调机构(10),轴向微调机构用于调节静磨片和动磨片之间的间隙;A method for producing high-quality fibers by utilizing a high-precision thermal mill, characterized in that the high-precision thermal mill comprises a grinder housing A (1) and a grinder housing B (2) that are connected together, so The grinder housing A (1) and the grinder housing B (2) are combined to form a thermal grinding chamber, and the thermal grinding chamber is provided with a static grinding sheet (4) and a dynamic grinding sheet (5), the static grinding sheet (4) and the inner surface of the moving grinding plate (5) are grinding surfaces that cooperate with each other, and a feeding pipe (3) is installed on the non-grinding surface of the static grinding plate (4). The feeding pipe (3) The other end extends through the grinder housing A(1) to the outside of the grinder housing A(1). 6) The other end extends through the grinder housing B(2) to the outside of the grinder housing B(2), the outer wall of the grinder housing B(2) has a grinding shaft sealing tailstock (7), the grinding The middle part of the shaft (6) is connected with the grinder housing B (2) through the grinding shaft sealing tailstock (7), the bottom of the grinder housing B (2) has a discharge pipe (8), the static grinding plate ( 4) A flange (9) is installed on the non-grinding surface, and the static grinding disc (4) is installed on the grinder housing A (1) through the flange (9), and the flange (9) A feed pipe (3) is integrally formed on the end face of the feed pipe (3), the inner hole of the feed pipe (3) is the same as the inner hole of the flange plate (9), and the other end face of the flange plate (9) has an annular shape. A boss, the center of the static grinding plate (4) has a central hole (4.1), the annular boss is embedded in the central hole (4.1), and the flange (9) is located between the grinder housing A (1) and the static Between the grinding discs (4), the grinder housing A (1), the static grinding disc (4) and the flange (9) are connected together by fastening bolts, and the two outer edges of the flange (9) are connected together. Both sides are provided with sealing rings, the grinding shaft (6) is provided with an axial fine-tuning mechanism (10), and the axial fine-tuning mechanism is used to adjust the gap between the static grinding plate and the moving grinding plate;
    所述高精度热磨机,使用方法包括如下步骤:经蒸煮后的纤维原料,通过进料管(3)被强制送入高温、高湿和高压的磨室内两磨片间加压搓揉,使其受压缩、拉伸、剪切、扭转、冲击、摩擦和水解等多次重复的外力作用加以分解,分离纤维经出料管(8)排出。The use method of the high-precision thermal mill includes the following steps: the cooked fiber raw material is forced to be sent into a high temperature, high humidity and high pressure grinding chamber through a feeding pipe (3) to be pressurized and rubbed between two grinding sheets, It is decomposed by repeated external forces such as compression, stretching, shearing, torsion, impact, friction and hydrolysis, and the separated fibers are discharged through the discharge pipe (8).
  2. 根据权利要求1所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述研磨器外壳A(1)和研磨器外壳B(2)通过高强螺栓连接在一起,所述研磨器外壳A(1)和研磨器外壳B(2)的配合面上具有密封圈。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 1, characterized in that: the grinder housing A (1) and the grinder housing B (2) are connected together by high-strength bolts, A sealing ring is provided on the mating surfaces of the grinder housing A (1) and the grinder housing B (2).
  3. 根据权利要求2所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述轴向微调机构(10)具有旋转外壳体(10.1),所述旋转外壳体(10.1)与研磨轴(6)同轴设置,所述旋转外壳体(10.1)的前端和尾端分别安装有推力轴承A(11)和推力轴承B(12),所述推力轴承A(11)和推力轴承B(12)的外径安装在研磨轴密封尾座(7)的内壁上,所述推力轴承A(11)的左侧具有前端异性密封圈(13),所述推力轴承B(12)的右侧具有后端异性密封圈(14)。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 2, characterized in that: the axial fine adjustment mechanism (10) has a rotating outer casing (10.1), and the rotating outer casing (10.1 ) is coaxially arranged with the grinding shaft (6), the front end and the rear end of the rotating outer shell (10.1) are respectively mounted with a thrust bearing A (11) and a thrust bearing B (12), the thrust bearing A (11) and The outer diameter of the thrust bearing B (12) is mounted on the inner wall of the grinding shaft seal tailstock (7). The left side of the thrust bearing A (11) has a front end anisotropic sealing ring (13). The thrust bearing B (12 ) has a rear-end heterosexual sealing ring (14).
  4. 根据权利要求3所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述轴向微调机构(10)包括旋转外壳体(10.1),所述旋转外壳体(10.1)的一端封 堵,另一端开口,所述开口端安装有尾端封堵板(10.2),所述研磨轴(6)的两端分别贯穿所述封堵端和尾端封堵板(10.2),所述旋转外壳体(10.1)内的研磨轴(6)上安装有前橡胶密封座(10.3)、后橡胶密封座(10.4)及前端球形凹面(10.5),所述前橡胶密封座(10.3)的一端抵靠在旋转外壳体(10.1)封堵端的内壁上,所述前橡胶密封座(10.3)的另一端具有前端球形凹面(10.5),所述后橡胶密封座(10.4)的一端抵靠在尾端封堵板(10.2)的内壁上,所述尾端封堵板(10.2)的另一端具有后端球形凹面(10.6),中部球体(10.7)的两端分别嵌入前端球形凹面(10.5)和后端球形凹面(10.6)内。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 3, wherein the axial fine-tuning mechanism (10) comprises a rotating outer casing (10.1), and the rotating outer casing (10.1 ) is blocked at one end and open at the other end, the open end is provided with a tail end blocking plate (10.2), and the two ends of the grinding shaft (6) respectively penetrate the blocking end and the tail end blocking plate (10.2). ), a front rubber sealing seat (10.3), a rear rubber sealing seat (10.4) and a front spherical concave surface (10.5) are installed on the grinding shaft (6) in the rotating outer casing (10.1). The front rubber sealing seat (10.5) One end of 10.3) abuts on the inner wall of the closed end of the rotating outer casing (10.1), the other end of the front rubber sealing seat (10.3) has a front spherical concave surface (10.5), and one end of the rear rubber sealing seat (10.4) abuts against the inner wall of the tail end blocking plate (10.2), the other end of the tail end blocking plate (10.2) has a rear spherical concave surface (10.6), and both ends of the middle sphere (10.7) are respectively embedded in the front spherical concave surface (10.5) and the rear spherical concave surface (10.6).
  5. 根据权利要求4所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述前橡胶密封座(10.3)的左侧面、后橡胶密封座(10.4)的右侧面、前端球形凹面(10.5)及后端球形凹面(10.6)上均开设有环装挤压变形凹槽(10.8)。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 4, characterized in that: the left side of the front rubber sealing seat (10.3) and the right side of the rear rubber sealing seat (10.4) The surface, the front spherical concave surface (10.5) and the rear spherical concave surface (10.6) are all provided with annular extrusion deformation grooves (10.8).
  6. 根据权利要求5所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述中部球体(10.7)包括相互配合的球半体A(15)和球半体B(16),所述球半体A(15)和球半体B(16)通过半体连接螺栓(17)连接在一起拼接成球型,所述研磨轴(6)贯穿所述球半体A(15)和球半体B(16),所述球半体A(15)和球半体B(16)的配合面上分别开设有橡胶套安装腔A(18)和橡胶套安装腔B(19),所述橡胶套安装腔A(18)和橡胶套安装腔B(19)内分别安装有橡胶套A(20)和橡胶套B(21),所述橡胶套A(20)和橡胶套B(21)的内径套设在研磨轴(6)上。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 5, characterized in that: the middle sphere (10.7) comprises a spherical half body A (15) and a spherical half body B ( 16), the spherical half body A (15) and the spherical half body B (16) are connected together by half body connecting bolts (17) to form a spherical shape, and the grinding shaft (6) runs through the spherical half body A (15) and the spherical half body B (16), the mating surfaces of the spherical half body A (15) and the spherical half body B (16) are respectively provided with a rubber sleeve installation cavity A (18) and a rubber sleeve installation cavity B (19), the rubber sleeve A (20) and the rubber sleeve B (21) are respectively installed in the rubber sleeve installation cavity A (18) and the rubber sleeve installation cavity B (19), the rubber sleeve A (20) and The inner diameter of the rubber sleeve B (21) is sleeved on the grinding shaft (6).
  7. 根据权利要求6所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述橡胶套A(20)和橡胶套B(21)均包括刚性轴套本体以及套设在刚性轴套本体外部的弹性套,所述弹性套为橡胶;所述弹性套的外壁上均匀设置有沿其轴向布置的凹槽,所述刚性轴套本体与研磨轴(6)过盈配合,弹性套与橡胶套安装腔A(18)或橡胶套安装腔B(19)过盈配合。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 6, wherein the rubber sleeve A (20) and the rubber sleeve B (21) both comprise a rigid sleeve body and a sleeve An elastic sleeve outside the rigid sleeve body, the elastic sleeve is made of rubber; the outer wall of the elastic sleeve is evenly provided with grooves arranged along its axial direction, and the rigid sleeve body and the grinding shaft (6) are in interference Matching, the elastic sleeve has an interference fit with the rubber sleeve installation cavity A (18) or the rubber sleeve installation cavity B (19).
  8. 根据权利要求7所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述橡胶套A(20)的左侧和橡胶套B(21)的右侧分别安装有调隙垫板,橡胶套A(20)、橡胶套B(21)及调隙垫板装满橡胶套安装腔A(18)和橡胶套安装腔B(19)组合成的安装腔。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 7, characterized in that: the left side of the rubber sleeve A (20) and the right side of the rubber sleeve B (21) are respectively installed with The gap adjustment pad, the rubber sleeve A (20), the rubber sleeve B (21) and the gap adjustment pad are filled with the installation cavity formed by the rubber sleeve installation cavity A (18) and the rubber sleeve installation cavity B (19).
  9. 根据权利要求8所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在于:所述旋转外壳体(10.1)、尾端封堵板(10.2)与研磨轴(6)的装配孔之间均为小间隙配合。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 8, characterized in that: the rotating outer casing (10.1), the tail end blocking plate (10.2) and the grinding shaft (6) are in contact with each other. There is a small clearance fit between the assembly holes.
  10. 根据权利要求9所述的利用高精度热磨机实现生产高质量纤维的使用方法,其特征在 于:所述蒸煮软化和热磨所采用压力为0.75Mpa-0.85Mpa,温度为100℃-180℃的饱和蒸汽蒸煮和热磨,热磨机热磨采用高速热磨,热磨机转速控制在1200-1600r/min。The method for producing high-quality fibers by using a high-precision thermal mill according to claim 9, characterized in that the pressure used in the cooking softening and thermal grinding is 0.75Mpa-0.85Mpa, and the temperature is 100°C-180°C Saturated steam cooking and thermal grinding, the thermal grinding machine adopts high-speed thermal grinding, and the speed of the thermal grinding machine is controlled at 1200-1600r/min.
PCT/CN2020/127734 2020-11-10 2020-11-10 Method for using high-precision thermal grinder to implement production of high-quality fibre WO2022099443A1 (en)

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