WO2022097355A1 - Equipment storage case, toilet seat device, and method for manufacturing equipment storage case - Google Patents

Equipment storage case, toilet seat device, and method for manufacturing equipment storage case Download PDF

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Publication number
WO2022097355A1
WO2022097355A1 PCT/JP2021/031801 JP2021031801W WO2022097355A1 WO 2022097355 A1 WO2022097355 A1 WO 2022097355A1 JP 2021031801 W JP2021031801 W JP 2021031801W WO 2022097355 A1 WO2022097355 A1 WO 2022097355A1
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Prior art keywords
storage case
light transmitting
light
transmitting portion
device storage
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PCT/JP2021/031801
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French (fr)
Japanese (ja)
Inventor
興自 奥山
祐二 鈴木
規雄 東
武 松本
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パナソニックIpマネジメント株式会社
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Publication of WO2022097355A1 publication Critical patent/WO2022097355A1/en

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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D9/00Sanitary or other accessories for lavatories ; Devices for cleaning or disinfecting the toilet room or the toilet bowl; Devices for eliminating smells
    • E03D9/08Devices in the bowl producing upwardly-directed sprays; Modifications of the bowl for use with such devices ; Bidets; Combinations of bowls with urinals or bidets; Hot-air or other devices mounted in or on the bowl, urinal or bidet for cleaning or disinfecting

Definitions

  • This disclosure relates to an equipment storage case, a manufacturing method thereof, and a toilet seat device using the equipment storage case.
  • Patent Document 1 a casing for accommodating a functional portion inside, a light source provided inside the casing and emitting light based on the operating state of the functional portion, and a light source integrally formed with the casing and from the light source.
  • a sanitary cleaning device comprising a light transmitting portion formed by recessing the inner surface of the casing so as to transmit light, and a display portion having the light transmitting portion.
  • the light transmitting portion of the display portion gradually becomes thinner as it approaches the first thin-walled portion around the first thin-walled portion formed with a wall thickness thinner than the wall thickness of the casing and the first thin-walled portion. It has a second thin-walled portion formed by the wall thickness.
  • the outer surface of the light transmitting portion is convexly raised from the outer surface of the casing from the second thin-walled portion to the first thin-walled portion.
  • the purpose of the present disclosure is to provide a device storage case, a toilet seat device, and a device storage case manufacturing method that have no raised portion in the light transmitting portion and are easy to maintain.
  • the resin device storage case for the toilet seat device of one form according to the present disclosure has a light transmitting portion and a light impairing transmitting portion.
  • the light transmitting portion is formed in a part of the device storage case and has a thickness within a predetermined range.
  • the light-transmitting portion is formed adjacent to the light-transmitting portion and has a thickness larger than the predetermined range.
  • the outer surface of the light transmitting portion is recessed inward with respect to the outer surface of the light transmissing portion, and a recess is formed on the outer surface of the device storage case.
  • the toilet seat device of one form according to the present disclosure includes the equipment storage case and a light source provided at a position corresponding to the light transmitting portion.
  • a resin device storage case for a toilet seat device is manufactured by using a fixed type, a movable type, and a mold provided with an ejector pin. How to do it.
  • the device storage case has a light transmitting portion and a light impervious transmitting portion.
  • the light transmitting portion is formed in a part of the device storage case and has a thickness within a predetermined range.
  • the light-transmitting portion is formed adjacent to the light-transmitting portion and has a thickness larger than the predetermined range.
  • the outer surface of the light transmitting portion is recessed inward with respect to the outer surface of the light transmissing portion, and a recess is formed on the outer surface of the device storage case.
  • the inner surface of the light transmitting portion is recessed outward with respect to the inner surface of the light transmissing portion, and a recess is formed on the inner surface of the device storage case.
  • the ejector pin is arranged in a portion corresponding to the inner surface of the light transmitting portion of the mold, and can project into a cavity formed in the mold closed.
  • the device storage case manufacturing method includes a step of closing the mold, a step of injecting a molten resin into the cavity, and a step of injecting the ejector pin into the cavity before the molten resin is cured.
  • FIG. 1 is a perspective view of a toilet seat device in which the device storage case according to the embodiment of the present disclosure is used and a toilet bowl device provided with the toilet seat device.
  • FIG. 2 is a schematic exploded perspective view of the toilet seat device with the case cover removed from the case body.
  • FIG. 3 is a cross-sectional view of the display portion of the toilet seat device of the same as above.
  • FIG. 4 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case.
  • FIG. 5 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case.
  • FIG. 6 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case.
  • FIG. 7 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case.
  • the device storage case and the manufacturing method thereof, and the toilet seat device using the device storage case according to the present disclosure will be described based on the embodiments.
  • the device storage case and its manufacturing method according to the present disclosure, and the embodiment of the toilet seat device using the device storage case are not limited to the following embodiments, and are not deviated from the technical idea of the present disclosure. , Various changes are possible.
  • the equipment storage case 1 is a part of the toilet seat device 4.
  • the toilet seat device 4 constitutes a part of the toilet bowl device 5.
  • the toilet bowl device 5 includes a bowl portion.
  • the bowl portion is made of resin.
  • An equipment storage space is formed behind the bowl portion.
  • a movable trap device is stored in the device storage space.
  • the toilet device 5 includes a cover 51, and the bowl portion and the equipment storage space are covered by the cover 51 around the front, back, left, and right.
  • the toilet seat device 4 is provided on the upper part of the rear part of the bowl portion.
  • the toilet seat device 4 has an equipment storage case 1, a toilet seat, and a toilet lid 43.
  • the toilet seat is attached to the device storage case 1 so that the state of being placed on the rim at the upper end of the bowl portion and the state of standing up can be selected.
  • the toilet lid 43 is attached to the device storage case 1 so that the state of being placed on the toilet seat and the state of standing up can be selected.
  • the equipment storage case 1 can be opened and closed so as to cover the case main body 13 that covers the internal space and the case top plate 131 of the case main bodies 13.
  • a case cover 14 is provided.
  • Devices such as a substrate 40 (see FIG. 3), an operation unit 44, a display unit 45, a remote control transmission / reception unit 46, a detergent tank, and a battery case are housed in the case body 13.
  • the device storage case 1 is made of resin.
  • the device storage case 1 is preferably made of ABS resin, which does not easily transmit light.
  • the case cover 14 has a light transmitting portion 2 and a light impervious transmitting portion 3.
  • the light transmitting portion 2 is formed in a part of the device storage case 1 and has a thickness within a predetermined range.
  • the light-difficult-transmitting portion 3 is formed adjacent to the light-transmitting portion 2 and has a thickness larger than a predetermined range. That is, the light transmitting portion 2 is a thin-walled portion formed on the case cover 14.
  • the light transmitting portion 2 is a portion that transmits light emitted by a light source 41 composed of an LED (Light Emitting Diode) housed in a case body 13.
  • the upper limit of the thickness range of the light transmitting portion 2 is preferably 0.35 mm that transmits the light emitted by the LED, but may be 0.4 mm or 0.5 mm. As the thickness of the light transmitting portion 2 increases, it becomes more difficult for light to pass through. Therefore, it is preferable that the upper limit of the thickness range of the light transmitting portion 2 is smaller.
  • the lower limit of the thickness range of the light transmitting portion 2 is, for example, 0.3 mm, but may be 0.2 mm or 0.1 mm. As the thickness of the light transmitting portion 2 increases, the light transmitting portion 2 is less likely to be damaged. Therefore, it is preferable that the lower limit of the thickness range of the light transmitting portion 2 is larger. In the present embodiment, the thickness of the light transmitting portion 2 is 0.35 mm.
  • the light-difficult-transmitting portion 3 has a thickness larger than the upper limit of the thickness range of the light-transmitting portion 2.
  • the thickness of the light-difficult-transmitting portion 3 is 2.5 mm.
  • the thickness of the case cover 14 is 2.5 mm in most parts other than the light transmitting portion 2, but in the portion adjacent to the light transmitting portion 2, the thickness is from 2.5 mm to the thickness of the light transmitting portion 2. It continuously changes to a certain 0.35 mm. Since the device storage case 1 is made of ABS resin, which does not easily transmit light, the light-impermeable portion 3 can be easily configured.
  • the display unit 45 includes a light source 41, a light guide member 42, a display sheet 47, and a light transmission unit 2.
  • the light source 41 is mounted on the substrate 40 and is provided at a position corresponding to the light transmitting portion 2.
  • the light source 41 and the substrate 40 are provided inside the case top plate 131.
  • the light guide member 42 is arranged between the inner surface 22 of the light transmitting portion 2 and the light source 41.
  • the light guide member 42 is arranged in a hole formed in the case top plate 131.
  • the light guide member 42 is inserted into a hole formed in the case top plate 131 from the outside of the case top plate 131, and the portion not inserted into the hole and the outer surface of the case top plate 131 are in close contact with each other by double-sided tape (not shown). Will be done. This makes it difficult for water to enter the case body 13 from the outer surface side of the case top plate 131.
  • the display sheet 47 is attached to a portion other than the portion corresponding to the hole formed in the case top plate 131 on the outer surface of the light guide member 42.
  • the outer surface 21 of the light transmitting portion 2 is recessed inward with respect to the outer surface 31 of the light transmissing portion 3, and the recess 111 is formed on the outer surface 11 of the device storage case 1. That is, the outer surface 21 of the light transmitting portion 2 is a recess 111 that is recessed inward with respect to the outer surface 31 of the light transmissing portion 3 around the light transmitting portion 2. In this way, the outer surface 21 of the light transmitting portion 2 formed in the device storage case 1 becomes the recess 111, so that when the outer surface 11 of the device storage case 1 is wiped and cleaned, it protrudes from the surrounding outer surface 11. Since the cloth does not hit the light transmitting portion 2 and is difficult to wipe, the careability is improved. Further, when cleaning by wiping, it is unlikely that the protruding light transmitting portion 2 is pushed and the light transmitting portion 2 is damaged.
  • the outer surface 21 of the light transmitting portion 2 is a concave surface forming a part of a spherical surface. This makes it easy to form a uniform concave surface on the outer surface 21 of the light transmitting portion 2.
  • the recess 111 formed on the outer surface 11 of the device storage case 1 preferably has a diameter of 7 mm or less.
  • the diameter of the recess 111 is 7 mm or less, it is difficult for a general adult finger to enter the recess 111, and even if the finger enters the recess 111, it is difficult to push the outer surface 21 of the light transmitting portion 2 with a strong force. Therefore, the light transmitting portion 2 formed by the thin-walled portion is less likely to be damaged.
  • the inner surface 22 of the light transmitting portion 2 is recessed outward with respect to the inner surface 32 of the light transmissing portion 3, and the recess 121 is formed on the inner surface 12 of the device storage case 1.
  • the light transmitting portion 2 which is considerably smaller than the thickness (2.5 mm) of the light transmissing portion 3 without making the depth of the recess 111 formed on the outer surface 11 of the device storage case 1 extremely deep. A thickness (0.35 mm) can be achieved.
  • the device storage case 1 has a convex surface on the inner surface 22 of the light transmitting portion 2, which projects inward and the surface forms a part of a spherical surface.
  • the equipment storage case manufacturing method is a method of manufacturing a resin equipment storage case 1 for the toilet seat device 4 by using a resin molding device having a mold 6.
  • the mold 6 includes a fixed mold 61, a movable mold 62, and an ejector pin 63.
  • the fixed mold 61 and the movable mold 62 are arranged so as to face each other vertically so that the mold can be closed and opened (close and separated).
  • a cavity 60 is formed in the mold 6 (fixed mold 61 and movable mold 62) in which the mold is closed so as to sandwich the parting line.
  • a sprue (not shown) is formed on the fixed type 61. Further, the fixed mold 61 is provided with an ejector pin 63 that penetrates up and down and can be slidably moved. The ejector pin 63 is arranged at a portion corresponding to the inner surface 22 of the light transmitting portion 2 of the mold 6 and can protrude into the cavity 60 formed in the mold 6 closed with the mold 6. The ejector pin 63 is in close contact with the hole 611 formed in the fixed mold 61 without a gap.
  • the tip surface of the ejector pin 63 has a concave surface 631 that is recessed toward the base end and the surface forms a part of a spherical surface.
  • the ejector pin 63 forms a recess 121 on the inner surface 12 of the device storage case 1, and the concave surface 631 forms the inner surface 22 of the light transmitting portion 2.
  • a convex portion 621 is formed on the inner surface of the movable mold 62 corresponding to the concave surface 631 of the ejector pin 63, and the concave portion 111 of the outer surface 11 of the device storage case 1 is formed by the convex portion 621.
  • the resin molding device includes a mold closing device (not shown) including a drive device such as a hydraulic cylinder.
  • the movable mold 62 is moved so as to be close to or separated from the fixed mold 61 by the mold closing device.
  • a mold closing device various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
  • the resin molding device further includes a pin drive device (not shown) including a drive device such as a hydraulic cylinder.
  • the pin drive device comprises a drive rod.
  • the ejector pin 63 is moved up and down by the pin drive device.
  • a pin drive device various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
  • the resin molding device is further equipped with an injection device (not shown).
  • the injection device injects the molten resin 7 (see FIG. 5) into the cavity 60.
  • the injection device is a device that melts the resin material injected into the cylinder from, for example, a hopper, and injects the molten resin 7 into the cavity 60 from the nozzle at the tip of the cylinder through the sprue by the injection mechanism.
  • an injection device various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
  • the resin molding device further includes a mold closing device, a pin drive device, and a control device (not shown) for controlling the injection device.
  • the control device has, for example, a microcomputer, and controls the operation of each element by executing a program stored in a ROM (Read Only Memory) or the like.
  • ROM Read Only Memory
  • various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
  • the equipment storage case manufacturing method includes a first step, a second step, a third step, and a fourth step.
  • the molten resin 7 is injected into the cavity 60 of the closed mold 6.
  • the molten resin 7 is a thermoplastic resin.
  • the temperature of the molten resin 7 flowing into the mold 6 is, for example, 240 ° C.
  • the second step is performed by the control device driving the injection device.
  • the ejector pin 63 is projected into the cavity 60 before the molten resin 7 injected into the cavity 60 is cured.
  • the third step is performed by the control device driving the pin drive device.
  • the recess 121 is formed on the inner surface 12 of the device storage case 1.
  • the distance between the surface of the convex portion 621 and the concave surface 631 is set to 0.35 mm, which is the thickness of the light transmitting portion 2, but the dimensional change when the molten resin 7 is cooled to become the cured resin product 8.
  • a modification may be made to 0.35 mm.
  • the light transmitting portion 2 and the light impervious transmitting portion 3 may be provided not only in the case cover 14 but also in the case body 13 such as the case top plate 131, and any of the device storage cases 1. It may be the part.
  • the range of thickness of the light transmitting portion 2 and the light transmitting portion 3 is not particularly limited.
  • the light source 41 is not limited to the one including an LED.
  • the double-sided tape interposed between the outer surface of the case top plate 131 and the light guide member 42 does not necessarily have to be provided.
  • the diameter of the recess 111 does not have to be 7 mm or less, and can be set to an appropriate value such as 8 mm or less, 9 mm or less, 10 mm or less, 6 mm or less, or 5 mm or less.
  • the resin device storage case (1) for the toilet seat device (4) of the first aspect has the light transmitting portion (2) and the light difficulty. It has a transmissive portion (3).
  • the light transmitting portion (2) is formed in a part of the device storage case (1) and has a thickness within a predetermined range.
  • the light transmissive portion (3) is formed adjacent to the light transmissive portion (2) and has a thickness larger than a predetermined range.
  • the outer surface (21) of the light transmitting portion (2) is recessed inward with respect to the outer surface (31) of the light transmitting portion (3), and the recess (111) is formed in the outer surface (11) of the device storage case (1). It is formed.
  • the cloth cloth hits the light transmitting portion (2) protruding from the surrounding outer surface (11) and is difficult to wipe. Since there is no such thing, care is improved. Further, when cleaning by wiping, it is unlikely that the protruding light transmitting portion (2) is pushed and the light transmitting portion (2) is damaged.
  • the second aspect can be realized in combination with the first aspect.
  • the outer surface (21) of the light transmitting portion (2) has a concave surface forming a part of a spherical surface.
  • the third aspect can be realized in combination with the first or second aspect.
  • the inner surface (22) of the light transmitting portion (2) is recessed outward with respect to the inner surface (32) of the light transmitting portion (3) to form the inner surface (12) of the device storage case (1).
  • a recess (121) is formed.
  • the device storage case (1) has a convex surface on the inner surface (22) of the light transmitting portion (2) that projects inward and the surface forms a part of a spherical surface.
  • the third aspect it becomes easy to make the thickness of the light transmitting portion (2) uniform.
  • the fourth aspect can be realized by combining with any one of the first to third aspects.
  • the device storage case (1) is made of ABS resin.
  • the light impervious transmission portion (3) can be easily configured.
  • the fifth aspect can be realized by combining with any one of the first to fourth aspects.
  • the recess (111) formed on the outer surface (11) of the device storage case (1) has a diameter of 7 mm or less.
  • a general adult finger is less likely to enter the recess (111), and the light transmitting portion (2) is less likely to be damaged.
  • the toilet seat device (4) includes the device storage case (1) of any one of the first to fifth aspects and a light source (41) provided at a position corresponding to the light transmitting portion (2). , Equipped with.
  • the sixth aspect it becomes easy to form the display unit (45) of the toilet seat device (4) by combining the light transmitting unit (2) of the device storage case (1) and the light source (41).
  • the toilet seat device (4) further includes a light guide member (42) between the inner surface (22) of the light transmitting portion (2) and the light source (41).
  • the seventh aspect it becomes easy to guide the light from the light source (41) to the light transmitting portion (2).
  • the device storage case manufacturing method of the eighth aspect is made of resin for the toilet seat device (4) by using a mold (6) provided with a fixed mold (61), a movable mold (62) and an ejector pin (63).
  • This is a method of manufacturing an equipment storage case (1).
  • the device storage case (1) has a light transmitting portion (2) and a light impervious transmitting portion (3).
  • the light transmitting portion (2) is formed in a part of the device storage case (1) and has a thickness within a predetermined range.
  • the light transmissive portion (3) is formed adjacent to the light transmissive portion (2) and has a thickness larger than a predetermined range.
  • the outer surface (21) of the light transmitting portion (2) is recessed inward with respect to the outer surface (31) of the light transmitting portion (3), and a recess (111) is formed on the outer surface (11) of the device storage case (1).
  • the inner surface (22) of the light transmitting portion (2) is recessed outward with respect to the inner surface (32) of the light transmitting portion (3), and a recess (121) is formed on the inner surface (12) of the device storage case (1).
  • the ejector pin (63) is arranged in a portion corresponding to the inner surface (22) of the light transmitting portion (2) of the mold (6), and the cavity (60) formed in the mold (6) closed. It can protrude inward.
  • the equipment storage case (1) manufacturing method includes a step of closing the mold (6), a step of injecting the molten resin (7) into the cavity, and a step of injecting the molten resin (7) into the cavity (60).
  • the ejector pin (63) is projected into the cavity (60) to form the recess (121) on the inner surface (12) of the equipment storage case (1), and the mold (6) is molded.
  • a step of opening the ejector pin (63) so that the ejector pin (63) is further projected to release the cured resin product (8) adhering to the mold (6) is provided.
  • the recess (121) can be easily formed on the inner surface (12) of the device storage case (1) by using the ejector pin (63).
  • the ninth aspect can be realized in combination with the eighth aspect.
  • the tip surface of the ejector pin (63) has a concave surface (631) that is recessed toward the proximal end side and the surface forms a part of a spherical surface.
  • a convex surface whose surface forms a part of a spherical surface can be easily formed on the inner surface (22) of the light transmitting portion (2).
  • Equipment storage case 11 Outer surface 111 Concave 12 Inner surface 121 Recess 2 Light transmissive part 21 Outer surface 22 Inner surface 3 Light impervious transmissive part 31 Outer surface 32 Inner surface 4 Toilet seat device 41 Light source 42 Light guide member 6 Mold 60 Cavity 61 Fixed type 62 Movable type 63 Ejector pin 631 Concave surface 7 Molten resin 8 Resin cured product

Abstract

The purpose of the present invention is to provide: an equipment storage case that is easy to maintain and that has no raised portion in a light-transmitting section; a toilet seat device; and a method for manufacturing the equipment storage case. A resin-made equipment storage case (1) for a toilet seat device (4) has a light-transmitting section (2) and a light-non-transmitting section (3). The light-transmitting section (2) is formed in part of the equipment storage case (1), and has a thickness within a predetermined range. The light-non-transmitting section (3) is formed adjacent to the light-transmitting section (2), and has a thickness greater than the predetermined range. An outer surface (21) of the light-transmitting section (2) is recessed inward with respect to an outer surface (31) of the light-non-transmitting section (3), and a recess (111) is formed in an outer surface (11) of the equipment storage case (1).

Description

機器収納ケース、便座装置及び機器収納ケース製造方法Equipment storage case, toilet seat device and equipment storage case manufacturing method
 本開示は、機器収納ケースとその製造方法、機器収納ケースを用いた便座装置に関する。 This disclosure relates to an equipment storage case, a manufacturing method thereof, and a toilet seat device using the equipment storage case.
 特許文献1には、機能部を内部に収容するケーシングと、前記ケーシングの内部に設けられ、前記機能部の動作状態に基づいて発光する光源と、前記ケーシングと一体で形成され、前記光源からの光が透過するように前記ケーシングの内面が凹状に窪んで形成された光透過部と、を有する表示部と、を備えた衛生洗浄装置が開示されている。 In Patent Document 1, a casing for accommodating a functional portion inside, a light source provided inside the casing and emitting light based on the operating state of the functional portion, and a light source integrally formed with the casing and from the light source. Disclosed is a sanitary cleaning device comprising a light transmitting portion formed by recessing the inner surface of the casing so as to transmit light, and a display portion having the light transmitting portion.
 前記表示部の光透過部は、前記ケーシングの肉厚より薄い肉厚で形成される第1薄肉部と、前記第1薄肉部の周囲において、前記第1薄肉部に近づくにつれて徐々に薄肉となる肉厚で形成された第2薄肉部と、を有している。 The light transmitting portion of the display portion gradually becomes thinner as it approaches the first thin-walled portion around the first thin-walled portion formed with a wall thickness thinner than the wall thickness of the casing and the first thin-walled portion. It has a second thin-walled portion formed by the wall thickness.
 前記光透過部の外面が、前記第2薄肉部から第1薄肉部まで前記ケーシングの外面よりも凸状に盛り上がっている。 The outer surface of the light transmitting portion is convexly raised from the outer surface of the casing from the second thin-walled portion to the first thin-walled portion.
 特許文献1が開示する衛生洗浄装置にあっては、光透過部の外面がケーシングのその他の部分の外面よりも凸状に盛り上がっているため、この部分を布巾により拭き掃除しにくく、お手入れ性が悪いものであった。 In the sanitary cleaning device disclosed in Patent Document 1, since the outer surface of the light transmitting portion is raised more convexly than the outer surface of the other parts of the casing, it is difficult to wipe and clean this part with a cloth, and it is easy to clean. It was a bad one.
日本国公開特許公報2019-27139号Japanese Patent Publication No. 2019-27139
 本開示は上記従来の問題点に鑑み、その目的とするところは、光透過部に盛り上がる部分がなくお手入れ性のよい機器収納ケース、便座装置及び機器収納ケース製造方法を提供することにある。 In view of the above-mentioned conventional problems, the purpose of the present disclosure is to provide a device storage case, a toilet seat device, and a device storage case manufacturing method that have no raised portion in the light transmitting portion and are easy to maintain.
 上記課題を解決するために、本開示に係る一形態の便座装置用の樹脂製の機器収納ケースは、光透過部と、光難透過部と、を有する。前記光透過部は、前記機器収納ケースの一部に形成され、所定範囲内の厚みを有する。前記光難透過部は、前記光透過部に隣接して形成され、前記所定範囲よりも大きい厚みを有する。前記光透過部の外面が前記光難透過部の外面に対して内方に凹んで、前記機器収納ケースの外面に凹部が形成されている。 In order to solve the above problems, the resin device storage case for the toilet seat device of one form according to the present disclosure has a light transmitting portion and a light impairing transmitting portion. The light transmitting portion is formed in a part of the device storage case and has a thickness within a predetermined range. The light-transmitting portion is formed adjacent to the light-transmitting portion and has a thickness larger than the predetermined range. The outer surface of the light transmitting portion is recessed inward with respect to the outer surface of the light transmissing portion, and a recess is formed on the outer surface of the device storage case.
 上記課題を解決するために、本開示に係る一形態の便座装置は、前記機器収納ケースと、前記光透過部に対応する位置に設けられる光源と、を備える。 In order to solve the above problems, the toilet seat device of one form according to the present disclosure includes the equipment storage case and a light source provided at a position corresponding to the light transmitting portion.
 上記課題を解決するために、本開示に係る一形態の機器収納ケース製造方法は、固定型、可動型及びエジェクタピンを備える金型を用いて、便座装置用の樹脂製の機器収納ケースを製造する方法である。前記機器収納ケースは、光透過部と、光難透過部と、を有する。前記光透過部は、前記機器収納ケースの一部に形成され、所定範囲内の厚みを有する。前記光難透過部は、前記光透過部に隣接して形成され、前記所定範囲よりも大きい厚みを有する。前記光透過部の外面が前記光難透過部の外面に対して内方に凹んで前記機器収納ケースの外面に凹部が形成されている。前記光透過部の内面が前記光難透過部の内面に対して外方に凹んで前記機器収納ケースの内面に凹部が形成されている。前記エジェクタピンは、前記金型の前記光透過部の内面に対応する部分に配置されて、型閉めした前記金型内に形成されるキャビティ内に突出可能である。前記機器収納ケース製造方法は、前記金型を型閉めする工程と、前記キャビティ内に溶融樹脂を注入する工程と、前記キャビティ内に注入した前記溶融樹脂が硬化する前に、前記エジェクタピンを前記キャビティ内に突出させて、前記機器収納ケースの前記内面に前記凹部を形成する工程と、前記金型を型開きして、前記エジェクタピンを更に突出させて、前記金型に付着している樹脂硬化物を離型させる工程と、を備える。 In order to solve the above problems, in one form of the device storage case manufacturing method according to the present disclosure, a resin device storage case for a toilet seat device is manufactured by using a fixed type, a movable type, and a mold provided with an ejector pin. How to do it. The device storage case has a light transmitting portion and a light impervious transmitting portion. The light transmitting portion is formed in a part of the device storage case and has a thickness within a predetermined range. The light-transmitting portion is formed adjacent to the light-transmitting portion and has a thickness larger than the predetermined range. The outer surface of the light transmitting portion is recessed inward with respect to the outer surface of the light transmissing portion, and a recess is formed on the outer surface of the device storage case. The inner surface of the light transmitting portion is recessed outward with respect to the inner surface of the light transmissing portion, and a recess is formed on the inner surface of the device storage case. The ejector pin is arranged in a portion corresponding to the inner surface of the light transmitting portion of the mold, and can project into a cavity formed in the mold closed. The device storage case manufacturing method includes a step of closing the mold, a step of injecting a molten resin into the cavity, and a step of injecting the ejector pin into the cavity before the molten resin is cured. A step of projecting into the cavity to form the recess on the inner surface of the equipment storage case, and opening the mold to further project the ejector pin to adhere to the mold. It is provided with a step of releasing the cured product.
図1は、本開示の一実施形態に係る機器収納ケースが用いられる便座装置及びこの便座装置が設けられる便器装置の斜視図である。FIG. 1 is a perspective view of a toilet seat device in which the device storage case according to the embodiment of the present disclosure is used and a toilet bowl device provided with the toilet seat device. 図2は、同上の便座装置のケースカバーをケース本体から取り外した状態の概略分解斜視図である。FIG. 2 is a schematic exploded perspective view of the toilet seat device with the case cover removed from the case body. 図3は、同上の便座装置の表示部の断面図である。FIG. 3 is a cross-sectional view of the display portion of the toilet seat device of the same as above. 図4は、同上の機器収納ケースの製造方法を説明するための金型の断面図である。FIG. 4 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case. 図5は、同上の機器収納ケースの製造方法を説明するための金型の断面図である。FIG. 5 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case. 図6は、同上の機器収納ケースの製造方法を説明するための金型の断面図である。FIG. 6 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case. 図7は、同上の機器収納ケースの製造方法を説明するための金型の断面図である。FIG. 7 is a cross-sectional view of a mold for explaining a method of manufacturing the same equipment storage case.
 以下、本開示に係る機器収納ケースとその製造方法、機器収納ケースを用いた便座装置について、実施形態に基づいて説明する。なお、本開示に係る機器収納ケースとその製造方法、機器収納ケースを用いた便座装置の実施形態は、下記実施形態に限定されるものではなく、本開示に係る技術的思想を逸脱しない範囲において、種々の変更が可能である。 Hereinafter, the device storage case and the manufacturing method thereof, and the toilet seat device using the device storage case according to the present disclosure will be described based on the embodiments. The device storage case and its manufacturing method according to the present disclosure, and the embodiment of the toilet seat device using the device storage case are not limited to the following embodiments, and are not deviated from the technical idea of the present disclosure. , Various changes are possible.
 (実施形態)
 本実施形態に係る機器収納ケースとその製造方法、機器収納ケースを用いた便座装置について、図1~図7に基いて説明する。
(Embodiment)
The device storage case and the manufacturing method thereof, and the toilet seat device using the device storage case according to the present embodiment will be described with reference to FIGS. 1 to 7.
 (1)便器装置
 図1に示すように、本実施形態に係る機器収納ケース1は、便座装置4の一部である。便座装置4は、便器装置5の一部を構成する。便器装置5は、特に図示しないが、ボウル部を備える。ボウル部は、樹脂で形成される。ボウル部の後方に、機器収納空間が形成される。機器収納空間には、可動トラップ装置が収納される。便器装置5はカバー51を備え、ボウル部と機器収納空間は、カバー51により前後左右にわたる周囲を覆われる。ボウル部の後部の上部に、便座装置4が設けられる。
(1) Toilet bowl device As shown in FIG. 1, the equipment storage case 1 according to the present embodiment is a part of the toilet seat device 4. The toilet seat device 4 constitutes a part of the toilet bowl device 5. Although not particularly shown, the toilet bowl device 5 includes a bowl portion. The bowl portion is made of resin. An equipment storage space is formed behind the bowl portion. A movable trap device is stored in the device storage space. The toilet device 5 includes a cover 51, and the bowl portion and the equipment storage space are covered by the cover 51 around the front, back, left, and right. The toilet seat device 4 is provided on the upper part of the rear part of the bowl portion.
 (2)便座装置
 便座装置4は、機器収納ケース1と、便座と、便蓋43と、を有する。便座は、ボウル部の上端となるリムに載置される状態と起立する状態とを選択可能となるように、機器収納ケース1に取り付けられる。便蓋43は、便座に載置される状態と起立する状態とを選択可能となるように、機器収納ケース1に取り付けられる。
(2) Toilet seat device The toilet seat device 4 has an equipment storage case 1, a toilet seat, and a toilet lid 43. The toilet seat is attached to the device storage case 1 so that the state of being placed on the rim at the upper end of the bowl portion and the state of standing up can be selected. The toilet lid 43 is attached to the device storage case 1 so that the state of being placed on the toilet seat and the state of standing up can be selected.
 (3)機器収納ケース
 図2に示すように、機器収納ケース1は、内部の空間を覆うケース本体13と、ケース本体13のうちのケース天板131を覆うことが可能なように開閉可能なケースカバー14と、を備える。ケース本体13内には、基板40(図3参照)、操作部44、表示部45、リモコン送受信部46、洗剤タンク及び電池ケースといった機器が収納される。
(3) Equipment storage case As shown in FIG. 2, the equipment storage case 1 can be opened and closed so as to cover the case main body 13 that covers the internal space and the case top plate 131 of the case main bodies 13. A case cover 14 is provided. Devices such as a substrate 40 (see FIG. 3), an operation unit 44, a display unit 45, a remote control transmission / reception unit 46, a detergent tank, and a battery case are housed in the case body 13.
 機器収納ケース1は、樹脂により形成される。特に、機器収納ケース1は、光を透過しにくいABS樹脂により形成されることが好ましい。 The device storage case 1 is made of resin. In particular, the device storage case 1 is preferably made of ABS resin, which does not easily transmit light.
 (3.1)ケースカバー
 ケースカバー14は、光透過部2と、光難透過部3と、を有する。光透過部2は、機器収納ケース1の一部に形成され、所定範囲内の厚みを有する。これに対して、光難透過部3は、光透過部2に隣接して形成され、所定範囲よりも大きい厚みを有する。すなわち、光透過部2は、ケースカバー14に形成される薄肉部である。
(3.1) Case Cover The case cover 14 has a light transmitting portion 2 and a light impervious transmitting portion 3. The light transmitting portion 2 is formed in a part of the device storage case 1 and has a thickness within a predetermined range. On the other hand, the light-difficult-transmitting portion 3 is formed adjacent to the light-transmitting portion 2 and has a thickness larger than a predetermined range. That is, the light transmitting portion 2 is a thin-walled portion formed on the case cover 14.
 図3に示すように、光透過部2は、ケース本体13内に収納されるLED(Light Emitting Diode)からなる光源41が発する光を透過する部分である。光透過部2の厚みの範囲の上限は、LEDが発した光を透過する0.35mmであることが好ましいが、0.4mmあるいは0.5mmであってもよい。光透過部2の厚みが大きくなるにしたがって、光が透過しにくくなるため、光透過部2の厚みの範囲の上限は、小さいほど好ましい。 As shown in FIG. 3, the light transmitting portion 2 is a portion that transmits light emitted by a light source 41 composed of an LED (Light Emitting Diode) housed in a case body 13. The upper limit of the thickness range of the light transmitting portion 2 is preferably 0.35 mm that transmits the light emitted by the LED, but may be 0.4 mm or 0.5 mm. As the thickness of the light transmitting portion 2 increases, it becomes more difficult for light to pass through. Therefore, it is preferable that the upper limit of the thickness range of the light transmitting portion 2 is smaller.
 また、光透過部2の厚みの範囲の下限は、例えば0.3mmであるが、0.2mmあるいは0.1mmであってもよい。光透過部2の厚みが大きくなるにしたがって、光透過部2が破損しにくくなるため、光透過部2の厚みの範囲の下限は、大きいほど好ましい。本実施形態では、光透過部2の厚みは0.35mmである。 Further, the lower limit of the thickness range of the light transmitting portion 2 is, for example, 0.3 mm, but may be 0.2 mm or 0.1 mm. As the thickness of the light transmitting portion 2 increases, the light transmitting portion 2 is less likely to be damaged. Therefore, it is preferable that the lower limit of the thickness range of the light transmitting portion 2 is larger. In the present embodiment, the thickness of the light transmitting portion 2 is 0.35 mm.
 光難透過部3は、光透過部2の厚みの範囲の上限よりも大きい厚みを有する。本実施形態では、光難透過部3の厚みは2.5mmである。ケースカバー14の厚みは、光透過部2以外の殆どの部分において2.5mmとなっているが、光透過部2に隣接する部分においては、厚みが2.5mmから光透過部2の厚みである0.35mmへと連続的に変化している。機器収納ケース1が光を透過しにくいABS樹脂により形成されているため、光難透過部3が容易に構成可能である。 The light-difficult-transmitting portion 3 has a thickness larger than the upper limit of the thickness range of the light-transmitting portion 2. In the present embodiment, the thickness of the light-difficult-transmitting portion 3 is 2.5 mm. The thickness of the case cover 14 is 2.5 mm in most parts other than the light transmitting portion 2, but in the portion adjacent to the light transmitting portion 2, the thickness is from 2.5 mm to the thickness of the light transmitting portion 2. It continuously changes to a certain 0.35 mm. Since the device storage case 1 is made of ABS resin, which does not easily transmit light, the light-impermeable portion 3 can be easily configured.
 (3.2)表示部
 表示部45は、光源41と、導光部材42と、表示シート47と、光透過部2と、を有する。光源41は、基板40に実装されており、光透過部2に対応する位置に設けられる。光源41及び基板40は、ケース天板131の内方に設けられる。
(3.2) Display unit The display unit 45 includes a light source 41, a light guide member 42, a display sheet 47, and a light transmission unit 2. The light source 41 is mounted on the substrate 40 and is provided at a position corresponding to the light transmitting portion 2. The light source 41 and the substrate 40 are provided inside the case top plate 131.
 導光部材42は、光透過部2の内面22と、光源41との間に配置される。導光部材42は、ケース天板131に形成された孔に配置される。導光部材42は、ケース天板131の外方よりケース天板131に形成された孔に挿入され、孔に挿入されない部分とケース天板131の外面とは、両面テープ(不図示)により密着される。これにより、ケース天板131の外面側からケース本体13内に水が侵入しにくくなる。導光部材42の外面のケース天板131に形成された孔に対応する部分以外の部分に、表示シート47が貼付される。 The light guide member 42 is arranged between the inner surface 22 of the light transmitting portion 2 and the light source 41. The light guide member 42 is arranged in a hole formed in the case top plate 131. The light guide member 42 is inserted into a hole formed in the case top plate 131 from the outside of the case top plate 131, and the portion not inserted into the hole and the outer surface of the case top plate 131 are in close contact with each other by double-sided tape (not shown). Will be done. This makes it difficult for water to enter the case body 13 from the outer surface side of the case top plate 131. The display sheet 47 is attached to a portion other than the portion corresponding to the hole formed in the case top plate 131 on the outer surface of the light guide member 42.
 光透過部2の外面21は、光難透過部3の外面31に対して内方に凹んでおり、機器収納ケース1の外面11に凹部111が形成されている。すなわち、光透過部2の外面21は、光透過部2の周囲の光難透過部3の外面31に対して内方に凹む凹部111となっている。このように、機器収納ケース1に形成される光透過部2の外面21が凹部111となることにより、機器収納ケース1の外面11を拭き掃除により清掃する際に、周囲の外面11よりも突出した光透過部2に布巾が当たって拭きにくいといったことがないため、お手入れ性が向上する。また、拭き掃除により清掃する際に、突出した光透過部2が押されて光透過部2が破損するといった事態が発生しにくい。 The outer surface 21 of the light transmitting portion 2 is recessed inward with respect to the outer surface 31 of the light transmissing portion 3, and the recess 111 is formed on the outer surface 11 of the device storage case 1. That is, the outer surface 21 of the light transmitting portion 2 is a recess 111 that is recessed inward with respect to the outer surface 31 of the light transmissing portion 3 around the light transmitting portion 2. In this way, the outer surface 21 of the light transmitting portion 2 formed in the device storage case 1 becomes the recess 111, so that when the outer surface 11 of the device storage case 1 is wiped and cleaned, it protrudes from the surrounding outer surface 11. Since the cloth does not hit the light transmitting portion 2 and is difficult to wipe, the careability is improved. Further, when cleaning by wiping, it is unlikely that the protruding light transmitting portion 2 is pushed and the light transmitting portion 2 is damaged.
 光透過部2の外面21は、球面の一部をなす凹面となっている。これにより、光透過部2の外面21に均一な凹面を形成しやすい。 The outer surface 21 of the light transmitting portion 2 is a concave surface forming a part of a spherical surface. This makes it easy to form a uniform concave surface on the outer surface 21 of the light transmitting portion 2.
 機器収納ケース1の外面11に形成される凹部111は、直径が7mm以下であることが好ましい。凹部111の直径が7mm以下であると、一般的な成人の指が凹部111に入りにくく、仮に指が凹部111に入っても強い力で光透過部2の外面21を押しにくい。このため、薄肉部により形成される光透過部2が破損しにくくなる。 The recess 111 formed on the outer surface 11 of the device storage case 1 preferably has a diameter of 7 mm or less. When the diameter of the recess 111 is 7 mm or less, it is difficult for a general adult finger to enter the recess 111, and even if the finger enters the recess 111, it is difficult to push the outer surface 21 of the light transmitting portion 2 with a strong force. Therefore, the light transmitting portion 2 formed by the thin-walled portion is less likely to be damaged.
 光透過部2の内面22は、光難透過部3の内面32に対して外方に凹んでおり、機器収納ケース1の内面12に凹部121が形成されている。これにより、厚みが2.5mmの光難透過部3に隣接して、厚みが0.35mmの光透過部2を形成しやすくなる。更に説明すると、機器収納ケース1の外面11に形成される凹部111の深さを極端に深くしなくても、光難透過部3の厚み(2.5mm)よりもかなり小さい光透過部2の厚み(0.35mm)を達成することができる。 The inner surface 22 of the light transmitting portion 2 is recessed outward with respect to the inner surface 32 of the light transmissing portion 3, and the recess 121 is formed on the inner surface 12 of the device storage case 1. As a result, it becomes easy to form the light transmitting portion 2 having a thickness of 0.35 mm adjacent to the light transmitting portion 3 having a thickness of 2.5 mm. Further explaining, the light transmitting portion 2 which is considerably smaller than the thickness (2.5 mm) of the light transmissing portion 3 without making the depth of the recess 111 formed on the outer surface 11 of the device storage case 1 extremely deep. A thickness (0.35 mm) can be achieved.
 機器収納ケース1は、光透過部2の内面22に、内方に突出して表面が球面の一部をなす凸面を有する。外面21の凹面に対応するように内面22に凸面が位置することにより、薄肉部となる光透過部2の厚みを均一にしやすくなる。 The device storage case 1 has a convex surface on the inner surface 22 of the light transmitting portion 2, which projects inward and the surface forms a part of a spherical surface. By locating the convex surface on the inner surface 22 so as to correspond to the concave surface of the outer surface 21, it becomes easy to make the thickness of the light transmitting portion 2 which is the thin-walled portion uniform.
 (4)機器収納ケース製造方法
 機器収納ケース製造方法は、金型6を有する樹脂成形装置を用いて、便座装置4用の樹脂製の機器収納ケース1を製造する方法である。
(4) Equipment Storage Case Manufacturing Method The equipment storage case manufacturing method is a method of manufacturing a resin equipment storage case 1 for the toilet seat device 4 by using a resin molding device having a mold 6.
 (4.1)金型
 図4に示すように、金型6は、固定型61、可動型62及びエジェクタピン63を備える。
(4.1) Mold As shown in FIG. 4, the mold 6 includes a fixed mold 61, a movable mold 62, and an ejector pin 63.
 固定型61と可動型62は、上下に対向して型閉め及び型開き可能(近接及び離間可能)に配置されている。型閉めした金型6(固定型61及び可動型62)内には、パーティングラインを挟むようにしてキャビティ60が形成されている。 The fixed mold 61 and the movable mold 62 are arranged so as to face each other vertically so that the mold can be closed and opened (close and separated). A cavity 60 is formed in the mold 6 (fixed mold 61 and movable mold 62) in which the mold is closed so as to sandwich the parting line.
 固定型61には、スプルー(不図示)が形成されている。また、固定型61には、エジェクタピン63が上下に貫通してスライド移動可能に設けられている。エジェクタピン63は、金型6の光透過部2の内面22に対応する部分に配置されて、型閉めした金型6内に形成されるキャビティ60内に突出可能である。エジェクタピン63は、固定型61に形成された孔611に対して隙間なく接している。 A sprue (not shown) is formed on the fixed type 61. Further, the fixed mold 61 is provided with an ejector pin 63 that penetrates up and down and can be slidably moved. The ejector pin 63 is arranged at a portion corresponding to the inner surface 22 of the light transmitting portion 2 of the mold 6 and can protrude into the cavity 60 formed in the mold 6 closed with the mold 6. The ejector pin 63 is in close contact with the hole 611 formed in the fixed mold 61 without a gap.
 エジェクタピン63の先端面が、基端側に凹んで表面が球面の一部をなす凹面631を有する。エジェクタピン63により、機器収納ケース1の内面12に凹部121が形成され、凹面631により光透過部2の内面22が形成される。また、エジェクタピン63の凹面631に対応する可動型62の内面に、凸部621が形成されており、凸部621により機器収納ケース1の外面11の凹部111が形成される。 The tip surface of the ejector pin 63 has a concave surface 631 that is recessed toward the base end and the surface forms a part of a spherical surface. The ejector pin 63 forms a recess 121 on the inner surface 12 of the device storage case 1, and the concave surface 631 forms the inner surface 22 of the light transmitting portion 2. Further, a convex portion 621 is formed on the inner surface of the movable mold 62 corresponding to the concave surface 631 of the ejector pin 63, and the concave portion 111 of the outer surface 11 of the device storage case 1 is formed by the convex portion 621.
 (4.2)樹脂成形装置
 樹脂成形装置は、油圧シリンダ等の駆動装置からなる型閉め装置(不図示)を備えている。可動型62は、型閉め装置により、固定型61に近接又は離間するように移動される。このような型閉め装置は、様々な公知のものが適宜利用可能であり、特に限定されないと共に詳細な説明は省略する。
(4.2) Resin molding device The resin molding device includes a mold closing device (not shown) including a drive device such as a hydraulic cylinder. The movable mold 62 is moved so as to be close to or separated from the fixed mold 61 by the mold closing device. As such a mold closing device, various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
 樹脂成形装置は、更に、油圧シリンダ等の駆動装置からなるピン駆動装置(不図示)を備える。ピン駆動装置は、駆動ロッドを備えている。エジェクタピン63は、ピン駆動装置により、上下に移動される。このようなピン駆動装置は、様々な公知のものが適宜利用可能であり、特に限定されないと共に詳細な説明は省略する。 The resin molding device further includes a pin drive device (not shown) including a drive device such as a hydraulic cylinder. The pin drive device comprises a drive rod. The ejector pin 63 is moved up and down by the pin drive device. As such a pin drive device, various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
 樹脂成形装置は、更に、射出装置(不図示)を備える。射出装置は、キャビティ60に溶融樹脂7(図5参照)を射出する。射出装置は、例えばホッパよりシリンダに注入された樹脂材料を溶融し、射出機構によってシリンダの先端のノズルから、スプルーを介してキャビティ60内に溶融樹脂7を射出する装置である。このような射出装置は、様々な公知のものが適宜利用可能であり、特に限定されないと共に詳細な説明は省略する。 The resin molding device is further equipped with an injection device (not shown). The injection device injects the molten resin 7 (see FIG. 5) into the cavity 60. The injection device is a device that melts the resin material injected into the cylinder from, for example, a hopper, and injects the molten resin 7 into the cavity 60 from the nozzle at the tip of the cylinder through the sprue by the injection mechanism. As such an injection device, various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
 樹脂成形装置は、更に、型閉め装置、ピン駆動装置、射出装置を制御する制御装置(不図示)を備える。制御装置は、例えばマイクロコンピュータを有し、ROM(Read Only Memory)等に記憶されたプログラムを実行することで、各要素の動作を制御する。このような制御装置は、様々な公知のものが適宜利用可能であり、特に限定されないと共に詳細な説明は省略する。 The resin molding device further includes a mold closing device, a pin drive device, and a control device (not shown) for controlling the injection device. The control device has, for example, a microcomputer, and controls the operation of each element by executing a program stored in a ROM (Read Only Memory) or the like. As such a control device, various known ones can be appropriately used, and the details are not particularly limited and detailed description thereof will be omitted.
 (4.3)製造方法
 機器収納ケース製造方法は、第一工程と、第二工程と、第三工程と、第四工程と、を備える。
(4.3) Manufacturing Method The equipment storage case manufacturing method includes a first step, a second step, a third step, and a fourth step.
 (4.3.1)第一工程
 図4に示すように、第一工程では、固定型61と可動型62とを型閉めする。更に、第一工程では、エジェクタピン63をキャビティ60内に突出させないように、エジェクタピン63をキャビティ60に対して後退させる。第一工程は、制御装置が型閉め装置及びピン駆動装置を駆動させることにより、実行される。なお、この時、エジェクタピン63がキャビティ60内に若干突出しても構わない。
(4.3.1) First Step As shown in FIG. 4, in the first step, the fixed mold 61 and the movable mold 62 are closed. Further, in the first step, the ejector pin 63 is retracted with respect to the cavity 60 so as not to project the ejector pin 63 into the cavity 60. The first step is performed by the control device driving the mold closing device and the pin driving device. At this time, the ejector pin 63 may slightly protrude into the cavity 60.
 (4.3.2)第二工程
 図5に示すように、第二工程では、型閉めした金型6のキャビティ60内に溶融樹脂7を注入する。溶融樹脂7は、熱可塑性樹脂である。金型6内に流入する溶融樹脂7の温度は例えば240℃である。第二工程は、制御装置が射出装置を駆動させることにより、実行される。
(4.3.2) Second Step As shown in FIG. 5, in the second step, the molten resin 7 is injected into the cavity 60 of the closed mold 6. The molten resin 7 is a thermoplastic resin. The temperature of the molten resin 7 flowing into the mold 6 is, for example, 240 ° C. The second step is performed by the control device driving the injection device.
 (4.3.3)第三工程
 図6に示すように、第三工程では、キャビティ60内に注入した溶融樹脂7が硬化する前に、エジェクタピン63をキャビティ60内に突出させる。第三工程は、制御装置がピン駆動装置を駆動させることにより、実行される。これにより、機器収納ケース1の内面12に凹部121が形成される。凸部621の表面と凹面631との間の距離は、光透過部2の厚みである0.35mmとなるようにするが、溶融樹脂7が冷却して樹脂硬化物8となる際の寸法変化(収縮)を予め考慮して、0.35mmに修正を加えてもよい。
(4.3.3) Third Step As shown in FIG. 6, in the third step, the ejector pin 63 is projected into the cavity 60 before the molten resin 7 injected into the cavity 60 is cured. The third step is performed by the control device driving the pin drive device. As a result, the recess 121 is formed on the inner surface 12 of the device storage case 1. The distance between the surface of the convex portion 621 and the concave surface 631 is set to 0.35 mm, which is the thickness of the light transmitting portion 2, but the dimensional change when the molten resin 7 is cooled to become the cured resin product 8. In consideration of (shrinkage) in advance, a modification may be made to 0.35 mm.
 (4.3.4)第四工程
 図7に示すように、第四工程では、金型6を型開きして、エジェクタピン63を更に突出させて、金型6に付着している樹脂硬化物8を離型させる。第四工程は、制御装置が型閉め装置及びピン駆動装置を駆動させることにより、実行される。これにより、樹脂硬化物8をエジェクタピン63により容易に離型させることができる。
(4.3.4) Fourth Step As shown in FIG. 7, in the fourth step, the mold 6 is opened, the ejector pin 63 is further projected, and the resin adhered to the mold 6 is cured. Release the object 8. The fourth step is executed by the control device driving the mold closing device and the pin driving device. As a result, the cured resin product 8 can be easily released by the ejector pin 63.
 (5)変形例
 光透過部2及び光難透過部3が設けられるのは、ケースカバー14でなくてもよく、ケース天板131といったケース本体13であってもよく、機器収納ケース1のいずれかの部分であればよい。
(5) Modification example The light transmitting portion 2 and the light impervious transmitting portion 3 may be provided not only in the case cover 14 but also in the case body 13 such as the case top plate 131, and any of the device storage cases 1. It may be the part.
 光透過部2及び光難透過部3の厚みの範囲は、特に限定されない。 The range of thickness of the light transmitting portion 2 and the light transmitting portion 3 is not particularly limited.
 光源41は、LEDからなるものに限定されない。 The light source 41 is not limited to the one including an LED.
 ケース天板131の外面と導光部材42との間に介在する両面テープは必ずしも設けられなくてもよい。 The double-sided tape interposed between the outer surface of the case top plate 131 and the light guide member 42 does not necessarily have to be provided.
 凹部111の直径は、7mm以下でなくてもよく、8mm以下、9mm以下、10mm以下、6mm以下あるいは5mm以下等、適宜の数値に設定可能である。 The diameter of the recess 111 does not have to be 7 mm or less, and can be set to an appropriate value such as 8 mm or less, 9 mm or less, 10 mm or less, 6 mm or less, or 5 mm or less.
 (まとめ)
 以上、述べた本実施形態およびその変形例から明らかなように、第1の態様の便座装置(4)用の樹脂製の機器収納ケース(1)は、光透過部(2)と、光難透過部(3)と、を有する。光透過部(2)は、機器収納ケース(1)の一部に形成され、所定範囲内の厚みを有する。光難透過部(3)は、光透過部(2)に隣接して形成され、所定範囲よりも大きい厚みを有する。光透過部(2)の外面(21)が光難透過部(3)の外面(31)に対して内方に凹んで、機器収納ケース(1)の外面(11)に凹部(111)が形成されている。
(summary)
As is clear from the present embodiment and its modifications described above, the resin device storage case (1) for the toilet seat device (4) of the first aspect has the light transmitting portion (2) and the light difficulty. It has a transmissive portion (3). The light transmitting portion (2) is formed in a part of the device storage case (1) and has a thickness within a predetermined range. The light transmissive portion (3) is formed adjacent to the light transmissive portion (2) and has a thickness larger than a predetermined range. The outer surface (21) of the light transmitting portion (2) is recessed inward with respect to the outer surface (31) of the light transmitting portion (3), and the recess (111) is formed in the outer surface (11) of the device storage case (1). It is formed.
 第1の態様によれば、機器収納ケース(1)の外面(11)を拭き掃除により清掃する際に、周囲の外面(11)よりも突出した光透過部(2)に布巾が当たって拭きにくいといったことがないため、お手入れ性が向上する。また、拭き掃除により清掃する際に、突出した光透過部(2)が押されて光透過部(2)が破損するといった事態が発生しにくい。 According to the first aspect, when the outer surface (11) of the device storage case (1) is cleaned by wiping, the cloth cloth hits the light transmitting portion (2) protruding from the surrounding outer surface (11) and is difficult to wipe. Since there is no such thing, care is improved. Further, when cleaning by wiping, it is unlikely that the protruding light transmitting portion (2) is pushed and the light transmitting portion (2) is damaged.
 第2の態様は、第1の態様との組み合わせにより実現され得る。第2の態様では、光透過部(2)の外面(21)が球面の一部をなす凹面を有する。 The second aspect can be realized in combination with the first aspect. In the second aspect, the outer surface (21) of the light transmitting portion (2) has a concave surface forming a part of a spherical surface.
 第2の態様によれば、光透過部(2)の外面(21)に均一な凹面を形成しやすい。 According to the second aspect, it is easy to form a uniform concave surface on the outer surface (21) of the light transmitting portion (2).
 第3の態様は、第1又は第2の態様との組み合わせにより実現され得る。第3の態様では、光透過部(2)の内面(22)が光難透過部(3)の内面(32)に対して外方に凹んで機器収納ケース(1)の内面(12)に凹部(121)が形成されている。機器収納ケース(1)は、光透過部(2)の内面(22)に、内方に突出して表面が球面の一部をなす凸面を有する。 The third aspect can be realized in combination with the first or second aspect. In the third aspect, the inner surface (22) of the light transmitting portion (2) is recessed outward with respect to the inner surface (32) of the light transmitting portion (3) to form the inner surface (12) of the device storage case (1). A recess (121) is formed. The device storage case (1) has a convex surface on the inner surface (22) of the light transmitting portion (2) that projects inward and the surface forms a part of a spherical surface.
 第3の態様によれば、光透過部(2)の厚みを均一にしやすくなる。 According to the third aspect, it becomes easy to make the thickness of the light transmitting portion (2) uniform.
 第4の態様は、第1~第3のいずれかの態様との組み合わせにより実現され得る。第4の態様では、機器収納ケース(1)はABS樹脂により形成される。 The fourth aspect can be realized by combining with any one of the first to third aspects. In the fourth aspect, the device storage case (1) is made of ABS resin.
 第4の態様によれば、容易に光難透過部(3)が構成可能である。 According to the fourth aspect, the light impervious transmission portion (3) can be easily configured.
 第5の態様は、第1~第4のいずれかの態様との組み合わせにより実現され得る。第5の態様では、機器収納ケース(1)の外面(11)に形成される凹部(111)は、直径が7mm以下である。 The fifth aspect can be realized by combining with any one of the first to fourth aspects. In the fifth aspect, the recess (111) formed on the outer surface (11) of the device storage case (1) has a diameter of 7 mm or less.
 第5の態様によれば、一般的な成人の指が凹部(111)に入りにくく、光透過部(2)が破損しにくくなる。 According to the fifth aspect, a general adult finger is less likely to enter the recess (111), and the light transmitting portion (2) is less likely to be damaged.
 第6の態様は、第1~第5のいずれかの態様との組み合わせにより実現され得る。第6の態様では、便座装置(4)は、第1~第5のいずれかの態様の機器収納ケース(1)と、光透過部(2)に対応する位置に設けられる光源(41)と、を備える。 The sixth aspect can be realized by combining with any one of the first to fifth aspects. In the sixth aspect, the toilet seat device (4) includes the device storage case (1) of any one of the first to fifth aspects and a light source (41) provided at a position corresponding to the light transmitting portion (2). , Equipped with.
 第6の態様によれば、機器収納ケース(1)の光透過部(2)と光源(41)とを組み合わせて便座装置(4)の表示部(45)を構成しやすくなる。 According to the sixth aspect, it becomes easy to form the display unit (45) of the toilet seat device (4) by combining the light transmitting unit (2) of the device storage case (1) and the light source (41).
 第7の態様は、第6の態様との組み合わせにより実現され得る。第7の態様では、便座装置(4)は、光透過部(2)の内面(22)と、光源(41)との間に、導光部材(42)を更に備える。 The seventh aspect can be realized in combination with the sixth aspect. In the seventh aspect, the toilet seat device (4) further includes a light guide member (42) between the inner surface (22) of the light transmitting portion (2) and the light source (41).
 第7の態様によれば、光透過部(2)へ光源(41)からの光を導きやすくなる。 According to the seventh aspect, it becomes easy to guide the light from the light source (41) to the light transmitting portion (2).
 第8の態様の機器収納ケース製造方法は、固定型(61)、可動型(62)及びエジェクタピン(63)を備える金型(6)を用いて、便座装置(4)用の樹脂製の機器収納ケース(1)を製造する方法である。機器収納ケース(1)は、光透過部(2)と、光難透過部(3)と、を有する。光透過部(2)は、機器収納ケース(1)の一部に形成され、所定範囲内の厚みを有する。光難透過部(3)は、光透過部(2)に隣接して形成され、所定範囲よりも大きい厚みを有する。光透過部(2)の外面(21)が光難透過部(3)の外面(31)に対して内方に凹んで機器収納ケース(1)の外面(11)に凹部(111)が形成されている。光透過部(2)の内面(22)が光難透過部(3)の内面(32)に対して外方に凹んで機器収納ケース(1)の内面(12)に凹部(121)が形成されている。エジェクタピン(63)は、金型(6)の光透過部(2)の内面(22)に対応する部分に配置されて、型閉めした金型(6)内に形成されるキャビティ(60)内に突出可能である。機器収納ケース(1)製造方法は、金型(6)を型閉めする工程と、キャビティ内に溶融樹脂(7)を注入する工程と、キャビティ(60)内に注入した溶融樹脂(7)が硬化する前に、エジェクタピン(63)をキャビティ(60)内に突出させて、機器収納ケース(1)の内面(12)に凹部(121)を形成する工程と、金型(6)を型開きして、エジェクタピン(63)を更に突出させて、金型(6)に付着している樹脂硬化物(8)を離型させる工程と、を備える。 The device storage case manufacturing method of the eighth aspect is made of resin for the toilet seat device (4) by using a mold (6) provided with a fixed mold (61), a movable mold (62) and an ejector pin (63). This is a method of manufacturing an equipment storage case (1). The device storage case (1) has a light transmitting portion (2) and a light impervious transmitting portion (3). The light transmitting portion (2) is formed in a part of the device storage case (1) and has a thickness within a predetermined range. The light transmissive portion (3) is formed adjacent to the light transmissive portion (2) and has a thickness larger than a predetermined range. The outer surface (21) of the light transmitting portion (2) is recessed inward with respect to the outer surface (31) of the light transmitting portion (3), and a recess (111) is formed on the outer surface (11) of the device storage case (1). Has been done. The inner surface (22) of the light transmitting portion (2) is recessed outward with respect to the inner surface (32) of the light transmitting portion (3), and a recess (121) is formed on the inner surface (12) of the device storage case (1). Has been done. The ejector pin (63) is arranged in a portion corresponding to the inner surface (22) of the light transmitting portion (2) of the mold (6), and the cavity (60) formed in the mold (6) closed. It can protrude inward. The equipment storage case (1) manufacturing method includes a step of closing the mold (6), a step of injecting the molten resin (7) into the cavity, and a step of injecting the molten resin (7) into the cavity (60). Before curing, the ejector pin (63) is projected into the cavity (60) to form the recess (121) on the inner surface (12) of the equipment storage case (1), and the mold (6) is molded. A step of opening the ejector pin (63) so that the ejector pin (63) is further projected to release the cured resin product (8) adhering to the mold (6) is provided.
 第8の態様によれば、エジェクタピン(63)を利用することで、容易に機器収納ケース(1)の内面(12)に凹部(121)を形成することができる。 According to the eighth aspect, the recess (121) can be easily formed on the inner surface (12) of the device storage case (1) by using the ejector pin (63).
 第9の態様は、第8の態様との組み合わせにより実現され得る。第9の態様では、エジェクタピン(63)の先端面が、基端側に凹んで表面が球面の一部をなす凹面(631)を有する。 The ninth aspect can be realized in combination with the eighth aspect. In the ninth aspect, the tip surface of the ejector pin (63) has a concave surface (631) that is recessed toward the proximal end side and the surface forms a part of a spherical surface.
 第9の態様によれば、エジェクタピン(63)を利用することで、容易に光透過部(2)の内面(22)に表面が球面の一部をなす凸面を形成することができる。 According to the ninth aspect, by using the ejector pin (63), a convex surface whose surface forms a part of a spherical surface can be easily formed on the inner surface (22) of the light transmitting portion (2).
 1   機器収納ケース
 11  外面
 111 凹部
 12  内面
 121 凹部
 2   光透過部
 21  外面
 22  内面
  3   光難透過部
 31  外面
 32  内面
 4   便座装置
 41  光源
 42  導光部材
 6   金型
 60  キャビティ
 61  固定型
 62  可動型
 63  エジェクタピン
 631 凹面
 7   溶融樹脂
 8   樹脂硬化物
1 Equipment storage case 11 Outer surface 111 Concave 12 Inner surface 121 Recess 2 Light transmissive part 21 Outer surface 22 Inner surface 3 Light impervious transmissive part 31 Outer surface 32 Inner surface 4 Toilet seat device 41 Light source 42 Light guide member 6 Mold 60 Cavity 61 Fixed type 62 Movable type 63 Ejector pin 631 Concave surface 7 Molten resin 8 Resin cured product

Claims (9)

  1.  便座装置用の樹脂製の機器収納ケースであって、
      一部に形成され、所定範囲内の厚みを有する光透過部と、
      前記光透過部に隣接して形成され、前記所定範囲よりも大きい厚みを有する光難透過部と、を有し、
      前記光透過部の外面が前記光難透過部の外面に対して内方に凹んで前記機器収納ケースの外面に凹部が形成されている
     機器収納ケース。
    A resin equipment storage case for toilet seat devices,
    A light transmitting part that is partially formed and has a thickness within a predetermined range,
    It has a light transmissive portion formed adjacent to the light transmissive portion and having a thickness larger than the predetermined range, and has a light transmissive portion.
    An equipment storage case in which the outer surface of the light transmitting portion is recessed inward with respect to the outer surface of the light transmitting portion and a recess is formed on the outer surface of the equipment storage case.
  2.  前記光透過部の外面が球面の一部をなす凹面を有する
     請求項1に記載の機器収納ケース。
    The device storage case according to claim 1, wherein the outer surface of the light transmitting portion has a concave surface forming a part of a spherical surface.
  3.  前記光透過部の内面が前記光難透過部の内面に対して外方に凹んで前記機器収納ケースの内面に凹部が形成されており、
     前記光透過部の前記内面に、内方に突出して表面が球面の一部をなす凸面を有する
     請求項1又は2に記載の機器収納ケース。
    The inner surface of the light transmitting portion is recessed outward with respect to the inner surface of the light transmissing portion, and a recess is formed on the inner surface of the device storage case.
    The device storage case according to claim 1 or 2, wherein the inner surface of the light transmitting portion has a convex surface that protrudes inward and the surface forms a part of a spherical surface.
  4.  前記機器収納ケースはABS樹脂により形成される
     請求項1~3のいずれか一項に記載の機器収納ケース。
    The device storage case according to any one of claims 1 to 3, wherein the device storage case is made of ABS resin.
  5.  前記機器収納ケースの前記外面に形成される前記凹部は、直径が7mm以下である
     請求項1~4のいずれか一項に記載の機器収納ケース。
    The device storage case according to any one of claims 1 to 4, wherein the recess formed on the outer surface of the device storage case has a diameter of 7 mm or less.
  6.  請求項1~5のいずれか一項に記載の機器収納ケースと、前記光透過部に対応する位置に設けられる光源と、を備える便座装置。 A toilet seat device including the device storage case according to any one of claims 1 to 5 and a light source provided at a position corresponding to the light transmitting portion.
  7.  前記光透過部の内面と、前記光源との間に、導光部材を更に備える
     請求項6に記載の便座装置。
    The toilet seat device according to claim 6, further comprising a light guide member between the inner surface of the light transmitting portion and the light source.
  8.  固定型、可動型及びエジェクタピンを備える金型を用いて、便座装置用の樹脂製の機器収納ケースを製造する機器収納ケース製造方法であって、
     前記機器収納ケースは、
      一部に形成され、所定範囲内の厚みを有する光透過部と、
      前記光透過部に隣接して形成され、前記所定範囲よりも大きい厚みを有する光難透過部と、を有し、
      前記光透過部の外面が前記光難透過部の外面に対して内方に凹んで前記機器収納ケースの外面に凹部が形成されており、
      前記光透過部の内面が前記光難透過部の内面に対して外方に凹んで前記機器収納ケースの内面に凹部が形成されるものであり、
     前記エジェクタピンは、前記金型の前記光透過部の内面に対応する部分に配置されて、型閉めした前記金型内に形成されるキャビティ内に突出可能であり、
     前記機器収納ケース製造方法は、
      前記金型を型閉めする工程と、
      前記キャビティ内に溶融樹脂を注入する工程と、
      前記キャビティ内に注入した前記溶融樹脂が硬化する前に、前記エジェクタピンを前記キャビティ内に突出させて、前記機器収納ケースの前記内面に前記凹部を形成する工程と、
      前記金型を型開きして、前記エジェクタピンを更に突出させて、前記金型に付着している樹脂硬化物を離型させる工程と、を備える
     機器収納ケース製造方法。
    A device storage case manufacturing method for manufacturing a resin device storage case for a toilet seat device using a fixed mold, a movable mold, and a mold provided with an ejector pin.
    The device storage case is
    A light transmitting part that is partially formed and has a thickness within a predetermined range,
    It has a light transmissive portion formed adjacent to the light transmissive portion and having a thickness larger than the predetermined range, and has a light transmissive portion.
    The outer surface of the light transmitting portion is recessed inward with respect to the outer surface of the light transmitting portion, and a recess is formed on the outer surface of the device storage case.
    The inner surface of the light transmitting portion is recessed outward with respect to the inner surface of the light transmitting portion, and a recess is formed on the inner surface of the device storage case.
    The ejector pin is arranged in a portion corresponding to the inner surface of the light transmitting portion of the mold, and can project into a cavity formed in the mold closed.
    The device storage case manufacturing method is as follows.
    The process of closing the mold and
    The step of injecting the molten resin into the cavity and
    A step of projecting the ejector pin into the cavity to form the recess on the inner surface of the equipment storage case before the molten resin injected into the cavity is cured.
    A method for manufacturing an equipment storage case, comprising a step of opening a mold, further projecting the ejector pin, and releasing a cured resin product adhering to the mold.
  9.  前記エジェクタピンの先端面が、基端側に凹んで表面が球面の一部をなす凹面を有する
     請求項8に記載の機器収納ケース製造方法。
    The device storage case manufacturing method according to claim 8, wherein the tip surface of the ejector pin has a concave surface recessed toward the proximal end side and the surface forms a part of a spherical surface.
PCT/JP2021/031801 2020-11-04 2021-08-30 Equipment storage case, toilet seat device, and method for manufacturing equipment storage case WO2022097355A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009288345A (en) * 2008-05-27 2009-12-10 Panasonic Electric Works Co Ltd Display apparatus
JP2011025606A (en) * 2009-07-28 2011-02-10 Nissha Printing Co Ltd Photo-curable resin molding apparatus
JP2019126382A (en) * 2018-01-22 2019-08-01 アイシン精機株式会社 Toilet seat device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009288345A (en) * 2008-05-27 2009-12-10 Panasonic Electric Works Co Ltd Display apparatus
JP2011025606A (en) * 2009-07-28 2011-02-10 Nissha Printing Co Ltd Photo-curable resin molding apparatus
JP2019126382A (en) * 2018-01-22 2019-08-01 アイシン精機株式会社 Toilet seat device

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