WO2022085120A1 - Cellulose mixed fatty acid ester and cellulose mixed fatty acid ester composition - Google Patents

Cellulose mixed fatty acid ester and cellulose mixed fatty acid ester composition Download PDF

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WO2022085120A1
WO2022085120A1 PCT/JP2020/039574 JP2020039574W WO2022085120A1 WO 2022085120 A1 WO2022085120 A1 WO 2022085120A1 JP 2020039574 W JP2020039574 W JP 2020039574W WO 2022085120 A1 WO2022085120 A1 WO 2022085120A1
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fatty acid
acid ester
mixed fatty
cellulose mixed
degree
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PCT/JP2020/039574
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French (fr)
Japanese (ja)
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匡章 楠本
暁浩 樋口
知弘 橋爪
旭東 賀
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株式会社ダイセル
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Priority to PCT/JP2020/039574 priority Critical patent/WO2022085120A1/en
Publication of WO2022085120A1 publication Critical patent/WO2022085120A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B3/00Preparation of cellulose esters of organic acids
    • C08B3/16Preparation of mixed organic cellulose esters, e.g. cellulose aceto-formate or cellulose aceto-propionate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
    • C08L1/08Cellulose derivatives
    • C08L1/10Esters of organic acids, i.e. acylates
    • C08L1/14Mixed esters, e.g. cellulose acetate-butyrate

Definitions

  • the present disclosure relates to a cellulose mixed fatty acid ester. More specifically, the present invention relates to a cellulose mixed fatty acid ester acylate and a cellulose mixed fatty acid ester acylate composition.
  • cellulose acetate having a degree of substitution of about 2.5 is used as a material for a cigarette filter used in a cigarette containing an electronic cigarette, a material for an absorber for sanitary goods, and the like.
  • Cellulose acetate having a degree of substitution of about 2.5 is known to decompose in soil or activated sludge. However, its biodegradability is not as good as that of cellulose or cellulose acetate with a degree of substitution of 1.8.
  • Patent Document 1 discloses a technique for improving the biodegradability of a polymer such as a cellulose ester by adding a basic additive having a pH of 13 or less and 7 or more in a 1% aqueous solution (20 ° C.). Has been done.
  • the total degree of acyl substitution at the 2-position, 3-position and 6-position is 2.67 or more, and the total of the acyl substitution degrees at the 2-position and 3-position is 1.97 or more.
  • a technique for reducing the viscosity of the cellulose acylate solution used in the solvencast method by setting ⁇ 0.1 ⁇ (degree of acyl substitution at the 3-position to the degree of acyl substitution at the 2-position) ⁇ 0.3 is disclosed. There is.
  • Patent Document 3 in a composition containing a cellulose ester and a plasticizer as main components, a cellulose ester having an average of 0.5 or more esters per glucose unit having 3 or more carbon atoms in the acyl portion is used.
  • a technique for improving thermal fluidity and reducing coloration due to thermal history is disclosed.
  • Cellulose acetate has poor thermal meltability due to hydrogen bonds caused by the hydroxyl groups remaining in the molecular chain. From the viewpoint of improving biodegradability, it is preferable that the degree of substitution of cellulose acetate is low, but the lower the total degree of substitution, the higher the melting temperature tends to be. If the melting temperature exceeds 200 ° C., there is a problem that coloring occurs due to thermal decomposition of cellulose acetate. On the other hand, the higher the total degree of substitution of cellulose acetate, the higher the crystallinity, and therefore the solubility and the meltability tend to decrease.
  • the techniques disclosed in Patent Documents 1 and 2 are both used for film formation by a casting method, and do not mention melt molding.
  • cellulose acetate is known to be decomposed in soil or activated sludge.
  • a satisfactory decomposition rate cannot be obtained in an aqueous system having a smaller number of bacteria than activated sludge, for example, in seawater.
  • the cellulose mixed fatty acid ester disclosed in Patent Document 3 improves moldability but further lowers biodegradability. In particular, the degradability in water systems such as the ocean is reduced. This is because the cellulose mixed fatty acid ester becomes more hydrophobic by containing a substituent having 3 or more carbon atoms.
  • An object of the present disclosure is to provide a cellulose mixed fatty acid ester and a cellulose mixed fatty acid ester composition which can be melt-molded and have excellent biodegradability in an aqueous system, particularly marine biodegradability.
  • the present inventors lower the glass transition temperature of the cellulose mixed fatty acid ester by lowering the degree of acyl group substitution of the cellulose mixed fatty acid ester having an acetyl group and an acyl group having 3 or more carbon atoms. It was found that the fluidity at the time of melting is improved. Furthermore, we have found that the biodegradability in the ocean is unexpectedly improved, and completed this disclosure.
  • the cellulose mixed fatty acid ester according to the present disclosure has an acetyl group and an acyl group having 3 or more carbon atoms.
  • the degree of acetyl substitution DSa of this cellulose mixed fatty acid ester is 1.5 or more and less than 2.6.
  • the degree of acyl substitution DSb by the acyl group having 3 or more carbon atoms of this cellulose mixed fatty acid ester is more than 0 and 0.30 or less.
  • the total degree of substitution DS which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less.
  • the number of carbon atoms of the acyl group having 3 or more carbon atoms is 3 or more and 10 or less.
  • the acyl group having 3 or more carbon atoms is preferably a propionyl group or a butyryl group.
  • the degree of acyl substitution DSb of this cellulose mixed fatty acid ester is 0.01 or more and 0.20 or less.
  • the total degree of substitution DS of this cellulose mixed fatty acid ester is 2.0 or more and 2.6 or less.
  • the cellulose mixed fatty acid ester composition according to the present disclosure contains any of the above-mentioned cellulose mixed fatty acid esters and additives.
  • This additive is (a) a substance having a pH of 8 or more at 20 ° C. in a 1 wt% aqueous solution, (b) a substance soluble in 2 wt% or more in water at 20 ° C., and (c) biodegradable in seawater. It is selected from the group consisting of substances showing.
  • the content of the cellulose mixed fatty acid ester in this composition is 50% by weight or more.
  • the total amount of additives added to this composition is 3% by weight or more and 40% by weight or less.
  • the substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution is selected from the group consisting of the following (a1)-(a3).
  • (A1) Inorganic compound containing an oxygen atom that binds to any metal element of Na, K, Ca or Mg (a2) With one or more metal ions selected from Na + , K + , Ca 2+ or Mg 2+ .
  • a metal salt comprising one or more anions selected from carbonate ion, hydrogen carbonate ion, silicate ion or aluminate ion, and (a3) an inorganic compound containing magnesium.
  • the main component of the inorganic compound (a3) containing magnesium is magnesium oxide.
  • the substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more is selected from the group consisting of the following (b1)-(b3).
  • the substance (c) that exhibits biodegradability in seawater is polyester having a weight average molecular weight of 50,000 or less.
  • the polyester is selected from the group consisting of polyhydroxybutyrate, poly (3-hydroxybutyrate-co-3-hydroxyhexanoate, polybutylene succinate, polycaprolactone and polyglycolic acid.
  • the cellulose mixed fatty acid ester composition contains an additive selected from magnesium oxide, magnesium aluminometasilicate and triacetin.
  • the cellulose mixed fatty acid ester composition comprises an additive consisting of a combination of magnesium oxide and triacetin.
  • the cellulose mixed fatty acid ester and the cellulose mixed fatty acid ester composition according to the present disclosure are excellent in biodegradability, particularly biodegradability in seawater. Further, the cellulose mixed fatty acid ester and the cellulose mixed fatty acid ester composition can be melt-molded in a relatively low temperature region. Moreover, the melt viscosity of this cellulose mixed fatty acid ester and the cellulose fatty acid composition is low. Further, according to the cellulose mixed fatty acid ester and the cellulose fatty acid composition, a high melt tension can be obtained.
  • XY indicating the range means “X or more and Y or less”.
  • ppm means "weight ppm”.
  • the cellulose mixed fatty acid ester of the present disclosure has an acetyl group and an acyl group having 3 or more carbon atoms.
  • the degree of substitution DSa (hereinafter, acetyl substitution degree) by an acetyl group in this cellulose mixed fatty acid ester is 1.5 or more and less than 2.6
  • the degree of substitution DSb (hereinafter, acyl substitution degree) by an acyl group having 3 or more carbon atoms Is greater than 0 and less than or equal to 0.30.
  • the total degree of substitution DS which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less.
  • the cellulose mixed fatty acid ester according to the present disclosure may contain a cellulose sulfate ester in which some substituents are sulfate groups and salts thereof, and salts thereof.
  • the cellulose mixed fatty acid ester of the present disclosure has an acyl group having 3 or more carbon atoms together with an acetyl group, so that the glass transition temperature is lowered and the melt fluidity is improved, so that melt molding at a relatively low temperature is possible. It becomes.
  • an acyl group having 10 or less carbon atoms is preferable because it does not inhibit the biodegradability of the cellulose fatty acid ester.
  • the number of carbon atoms of the acyl group is more preferably 7 or less, further preferably 5 or less, and particularly preferably 4 or less.
  • the number of carbon atoms of the acyl group is preferably 3 or more and 10 or less from the viewpoint of achieving both melt moldability and biodegradability.
  • the number of carbon atoms of the acyl group may be 3 to 7, may be 3 to 5, and may be 3 to 4.
  • the cellulose mixed fatty acid ester of the present disclosure may have two or more kinds of acyl groups having different carbon atoms together with an acetyl group.
  • acyl groups are propionyl group and butyryl group.
  • Cellulose mixed fatty acid esters having an acetyl group and a propionyl group are referred to as cellulose acetate propionates (CAP).
  • Cellulose mixed fatty acid esters having an acetyl group and a butyryl group are referred to as cellulose acetate butyrate (CAB).
  • CAB cellulose acetate butyrate
  • it may be a cellulose acetate butyrate propionate having an acetyl group, a propionyl group and a butyryl group.
  • a cellulose mixed fatty acid ester having an acyl substitution degree DSb of an acyl group having 3 or more carbon atoms of more than 0 and 0.30 or less can obtain high melt fluidity at a temperature of 200 ° C. or less.
  • the degree of acyl substitution DSb is preferably 0.01 or more, more preferably 0.05 or more, and particularly preferably 0.10 or more.
  • the acyl substitution degree DSb is preferably 0.20 or less.
  • the degree of acyl substitution DSb may be more than 0 and 0.20 or less, may be 0.01 to 0.30, may be 0.01 to 0.20, and may be 0.05 to 0.30. It may be 0.05 to 0.20, 0.10 to 0.30, or 0.10 to 0.20.
  • Cellulose mixed fatty acid ester having an acetyl substitution degree DSa of 1.5 or more and less than 2.6 is excellent in biodegradability, particularly biodegradability in seawater.
  • the degree of acetyl substitution DSa is preferably 2.4 or less, and more preferably 2.2 or less.
  • the degree of acetyl substitution DSa of the cellulose mixed fatty acid ester is preferably 1.6 or more, and more preferably 1.8 or more.
  • the degree of acetyl substitution DSa of the cellulose mixed fatty acid ester may be 1.5 to 2.4, 1.5 to 2.2, 1.6 or more and less than 2.6. It may be 6 to 2.4, 1.6 to 2.2, 1.8 or more and less than 2.6, 1.8 to 2.4, and 1.8. It may be ⁇ 2.2.
  • the preferable total degree of substitution DS is 2.0 or more and 2.6 or less.
  • the total degree of substitution DS of the cellulose mixed fatty acid ester may be 2.0 to 2.5, 2.2 to 2.6, 2.2 to 2.5, and 2.3. It may be ⁇ 2.6 and may be 2.3 ⁇ 2.5.
  • the degree of acetyl substitution DSa and the degree of acyl substitution DSb of the cellulose mixed fatty acid ester can be calculated by measuring the amount of bound fatty acid per constituent unit weight of cellulose.
  • the specific measurement method is carried out according to ASTM-D817-91. Further, according to ASTM-817-96, after measuring the cellulose mixed fatty acid ester (s) having a known degree of substitution to prepare a calibration line, 2, 3, 6 of the glucose ring of the cellulose mixed fatty acid ester as a sample.
  • Each degree of substitution of the place can also be obtained by the NMR method according to the method of Tezuka (Tezuka, Carbonydr. Res. 273, 83 (1995)).
  • the sample is dissolved in deuterated chloroform and the 13 C-NMR spectrum is measured.
  • the substituent is an acetyl group, a propionyl group, or a butyryl group
  • the carbon signal of the acetyl group is a propionyl group in the region of 169 ppm to 171 ppm in the order of the 2-position, 3-position, and 6-position from the high magnetic field.
  • the carbonyl carbon signal appears in the same order in the 172 ppm to 174 ppm region
  • the butyryl group carbon signal appears in the 171 ppm to 173 ppm region in the same order from the high magnetic field side to the 2-position, 3-position, and 6-position.
  • a propionyl group is used.
  • the carbonyl carbon signals of are appearing in the same order in the region from 172 ppm to 174 ppm.
  • Substitution degree Using the acyl substitution degree of a known cellulose mixed fatty acid ester, the area of the carbonyl signal of the acyl group is standardized, and the abundance ratio of the acetyl group and the acyl group at the corresponding positions (area ratio of each signal) can be obtained. For example, the degree of acyl substitution at the 2, 3 and 6 positions of the glucose ring in the original cellulose mixed fatty acid ester can be obtained.
  • the viscosity average degree of polymerization (DPv) of the cellulose mixed fatty acid ester of the present disclosure is not particularly limited, but is preferably 400 or less, more preferably 300 or less, still more preferably 200 or less, from the viewpoint of improving degradability. From the viewpoint of easy molding, the viscosity average degree of polymerization is preferably 10 or more, more preferably 15 or more, and particularly preferably 20 or more.
  • the viscosity average degree of polymerization (DPv) may be 10 to 400, 10 to 300, 10 to 200, 15 to 40, 15 to 300, and 15 It may be up to 200, 20 to 400, 20 to 300, and 20 to 200.
  • the viscosity average degree of polymerization is determined based on the limit viscosity number ([ ⁇ ], unit: cm 3 / g) of the cellulose mixed fatty acid ester.
  • the ultimate viscosity number ([ ⁇ ], unit: cm 3 / g) is determined according to JIS-K-7367-1 and ISO1628-1. Specifically, a sample solution using dimethyl sulfoxide (DMSO) as a solvent is prepared, and the logarithmic relative viscosity at 25 ° C. measured using a Ubbelohde viscometer of size 1C is divided by the concentration of the sample solution. Desired.
  • DMSO dimethyl sulfoxide
  • Viscosity average molecular weight (extreme viscosity number [ ⁇ ] /0.171) (1 / 0.61)
  • DS Viscosity Average Molecular Weight / (162.14 + 42.037 ⁇ DS)
  • DS is the above-mentioned total degree of acetyl substitution.
  • the cellulose mixed fatty acid ester of the present disclosure may contain an alkali metal and an alkaline earth metal.
  • alkali metal include Na (sodium) and K (potassium).
  • alkaline earth metals include Ca (calcium) and Mg (magnesium).
  • the alkali metal and the alkaline earth metal are mainly composed of Mg.
  • the alkali metal and the alkaline earth metal are preferably composed mainly of Mg and supplementarily containing Na, K and Ca.
  • Alkaline metals and alkaline soils are added as aqueous solutions to the washing water in the step of precipitating and separating the cellulose mixed fatty acid ester of the present disclosure from the reaction solution and washing.
  • a cellulose mixed fatty acid ester containing a similar metal may be obtained.
  • the cellulose mixed fatty acid ester of the present disclosure can be obtained by acylating raw pulp using a sulfuric acid catalyst.
  • sulfuric acid remains as a sulfate ester bonded to cellulose.
  • the remaining sulfuric acid ester is decomposed by heat and water to produce sulfuric acid.
  • the generated sulfuric acid decomposes the cellulose mixed fatty acid ester. Therefore, the cellulose mixed fatty acid ester containing sulfuric acid ester causes quality defects such as browning due to sulfuric acid in the process of applying heat such as extrusion molding.
  • the sulfuric acid ester bonded to cellulose is a salt of an alkali metal or an alkaline earth metal.
  • Ca is known as a metal element that is most effective for stabilization as a salt.
  • Mg it is preferable to mainly use Mg and complementarily use Ca, Na and K.
  • the sulfate ester in the cellulose mixed fatty acid ester is neutralized. Further, the sulfate ester neutralized with an alkali metal or an alkaline earth metal in the cellulose mixed fatty acid ester is hydrolyzed in an aqueous system to produce sulfuric acid. Therefore, the biodegradability is improved by containing an alkali metal or an alkaline earth metal. Furthermore, by containing Ca, which is most effective for thermal stability, discoloration of the cellulose mixed fatty acid ester during heat molding can be suppressed.
  • the content of the alkali metal and the alkaline earth metal is preferably 1 to 4 having a median Mg of 3 as 1 ⁇ 10-6 equivalents with respect to 1 equivalent of the sulfuric acid catalyst in the reaction system.
  • the contents of Ca, Na and K are much smaller than those of Mg, and the equivalents are preferably 1.0 to 5.0% with a median of 2% of the content of Mg, and 1.5 to 3 respectively. .0% is more preferable.
  • the content of alkali metal and alkaline earth metal in the cellulose mixed fatty acid is measured by the following method.
  • the cellulose mixed fatty acid ester composition described later the cellulose mixed fatty acid ester composition is dissolved in an appropriate organic solvent and filtered with a glass filter or the like. Alternatively, remove insoluble matter such as inorganic salts with a centrifuge or the like. Next, high performance liquid chromatography is used to remove small molecule components other than the cellulose mixed fatty acid ester. Then, the obtained cellulose mixed fatty acid ester solution is dried and completely burned.
  • the contents of alkali metal and alkaline earth metal are measured by atomic absorption spectroscopy. From the obtained measured values, the content of each element in 1 g of the cellulose mixed fatty acid ester in an absolutely dry state is determined in ppm units (based on weight).
  • ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇
  • the amount of sulfuric acid varies depending on the amount of sulfuric acid catalyst used during the production of the cellulose mixed fatty acid ester, the acylation time, the hydrolysis time, the temperature at the time of precipitation, the washing time, the temperature of the washing water, and the like. It is preferable to adjust the amount of alkali metal or alkaline earth metal according to the amount of sulfuric acid in the cellulose mixed fatty acid ester.
  • the equivalent ratio of the total amount of the alkali metal and the alkaline earth metal to the amount of sulfuric acid is preferably 1 or more and 10 or less, more preferably 2 or more and 8 or less, and particularly preferably 3 or more and 7 or less, with 5 as the median. This equivalent ratio may be 1 to 8, may be 1 to 7, may be 2 to 10, may be 2 to 7, may be 3 to 10, and may be 3 to 8. It's okay.
  • the amount of sulfuric acid in the cellulose mixed fatty acid ester is measured by the following method. First, the dried cellulose mixed fatty acid ester is weighed and then baked in an electric furnace at 1300 ° C., and the generated sulfite gas is trapped in a 10% hydrogen peroxide solution. This trap solution is titrated with a specified aqueous solution of sodium hydroxide. From the obtained titration value, it is obtained as an amount in terms of H 2 SO 4 per absolute dry cellulose mixed fatty acid ester, and the amount of sulfuric acid in the cellulose mixed fatty acid ester is indicated in ppm unit (weight basis).
  • the obtained cellulose mixed fatty acid ester has an acetyl group and an acyl group having 3 or more carbon atoms, has an acetyl substitution degree DSa of 1.5 or more and less than 2.6, and is acyl substituted with an acyl group having 3 or more carbon atoms.
  • the production method is not particularly limited as long as the degree DSb is more than 0 and 0.30 or less, and the total degree of substitution DS, which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less.
  • an acylation step an acylating agent containing at least an acylating agent corresponding to an acyl group having 3 or more carbon atoms is used.
  • Acetic anhydride is essential as the composition of the acylating agent.
  • Other acylating agents also need to be anhydrous carboxylic acids.
  • the carboxylic acid anhydride is obtained by adding acetic anhydride to the corresponding carboxylic acid and distilling off the carboxylic acid anhydride, acetic anhydride, acetic acid and the carboxylic acid.
  • a cellulose acetate having a predetermined degree of acetyl substitution is acylated with an acylating agent corresponding to an acyl group having 3 or more carbon atoms to obtain the cellulose mixed fatty acid ester of the present disclosure. May be obtained.
  • the cellulose mixed fatty acid ester of the present disclosure can also be produced by dissolving cellulose acetate in a solvent such as pyridine, then adding the corresponding aliphatic carboxylic acid, hydrolyzing the ester, and exchanging the ester.
  • the cellulose mixed fatty acid ester composition according to the present disclosure contains the above-mentioned cellulose mixed fatty acid ester and additives.
  • This additive is selected from the group consisting of the following (a)-(c).
  • a substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution promotes hydrolysis (particularly deacetylation) of a cellulose mixed fatty acid ester in weakly basic seawater. This is considered to contribute to the improvement of biodegradability of the cellulose mixed fatty acid ester composition.
  • the substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more dissolves when the cellulose mixed fatty acid ester composition is put into seawater and elutes from the cellulose mixed fatty acid ester composition.
  • the substance (c) exhibiting biodegradability in seawater is gradually eluted from the cellulose mixed fatty acid ester composition by biodegrading from the time when the cellulose mixed fatty acid ester composition is put into seawater. Due to these elutions, structural voids are formed in the molded product composed of the cellulose mixed fatty acid ester composition, and the substantial surface area of the molded product is increased.
  • the increase in the surface area promotes the hydrolysis (particularly, deacetylation) of the cellulose mixed fatty acid ester in seawater, and also facilitates the invasion of microorganisms from the voids, so that the cellulose mixed fatty acid ester composition is biodegraded. It is thought that the sex will improve.
  • the action of the additive in the cellulose mixed fatty acid ester composition is not expressed when it is used as a product, but is rapidly expressed after contact with seawater. Therefore, if the additive is a solid, it is preferably dispersed in the cellulose mixed fatty acid ester composition in the form of particles, the particle size is preferably as small as possible, and the specific surface area thereof is preferably large.
  • the content of the cellulose mixed fatty acid ester of the present disclosure in the cellulose mixed fatty acid ester composition is preferably 50% by weight or more with respect to the entire composition. 55% by weight or more is more preferable, and 60% by weight or more is particularly preferable. From the viewpoint that the decomposition promoting effect of the additive is effectively exhibited, the content of the cellulose mixed fatty acid ester is preferably 90% by weight or less, more preferably 85% by weight or less.
  • the content of the cellulose mixed fatty acid ester in the composition of the present disclosure may be 50 to 90% by weight, may be 50 to 85% by weight, may be 55 to 90% by weight, and may be 55 to 85% by weight. It may be 60 to 90% by weight, and may be 60 to 85% by weight.
  • the total amount thereof is adjusted to the above-mentioned numerical range.
  • the total amount of additives added to the cellulose mixed fatty acid ester composition according to the present disclosure is preferably 3% by weight or more, preferably 5% by weight, based on the entire composition. The above is more preferable. From the viewpoint of easy molding, the total amount of the additive added is preferably 40% by weight or less, more preferably 35% by weight or less.
  • the total amount of the additive added in the composition of the present disclosure may be 3 to 40% by weight, may be 3 to 35% by weight, may be 5 to 40% by weight, and may be 5 to 35% by weight. It may be there. When a plurality of additives are used in combination, the total amount is adjusted within the above-mentioned numerical range.
  • the total content of the cellulose mixed fatty acid ester and the additive in the cellulose mixed fatty acid ester composition according to the present disclosure is preferably 85% by weight or more, preferably 90% by weight or more. Is more preferable, and 95% by weight or more is particularly preferable.
  • the upper limit of the total content is not particularly limited and may be 100% by weight.
  • a substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution A substance having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution is also referred to as a basic additive.
  • the pH of the 1 wt% aqueous solution at 20 ° C. is preferably 8.5 or more, and more preferably 8.5 to 11.
  • the pH of a 1 wt% aqueous solution is measured according to known procedures, for example with a glass pH electrode.
  • the "aqueous solution” does not mean only a state in which all the solutes are dissolved in water, but is a concept including a suspension.
  • This "suspension” includes a slurry and a colloidal solution, which are dispersions in which solid particles are dispersed in a liquid.
  • the basic additive when the basic additive is added to water so as to have a concentration of 1 wt%, a part of the basic additive is dissolved to become an aqueous solution, and the rest. It also includes those in which the portion of the basic additive is a turbid liquid.
  • the substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution is selected from the group consisting of the following (a1)-(a3).
  • (A1) Inorganic compound containing an oxygen atom that binds to any metal element of Na, K, Ca or Mg (a2) With one or more metal ions selected from Na + , K + , Ca 2+ or Mg 2+ .
  • a1)-(a3) are defined as substances added as additives to the cellulose mixed fatty acid ester, separately from the alkali metal and the alkaline earth metal compounded at the time of producing the cellulose mixed fatty acid ester.
  • the cellulose mixed fatty acid ester composition containing an additive selected from the inorganic compound (a1) and the metal salt (a2) its seawater biodegradability is remarkably improved. It is considered that this is because the inorganic compound (a1) and the metal salt (a2) remarkably promote the hydrolysis of the cellulose mixed fatty acid ester by exhibiting basicity in seawater. From this viewpoint, a composition containing at least one selected from (a1) and (a2) as an additive is preferable.
  • the cellulose mixed fatty acid ester composition of the present disclosure may contain basic polymers and oligomers; basic amino acids and proteins; and basic saccharides as other basic substances.
  • Examples of the inorganic compound (a1) containing an oxygen atom bonded to any of the metal elements of Na, K, Ca or Mg include oxides, hydroxides and composites of the metal elements of Na, K, Ca or Mg. Oxides are exemplified. From the viewpoint of improving biodegradability and ease of handling, preferable inorganic compounds (a1) are magnesium oxide, magnesium hydroxide, talc, hydrotalcite, bentonite, calcium oxide, and calcium hydroxide.
  • a2 consisting of, sodium carbonate, potassium carbonate, calcium carbonate, magnesium carbonate, sodium hydrogencarbonate, potassium hydrogencarbonate, calcium hydrogencarbonate, magnesium hydrogencarbonate, calcium silicate, magnesium silicate, magnesium aluminate
  • the metal salt (a2) consisting of, sodium carbonate, potassium carbonate, calcium carbonate, magnesium carbonate, sodium hydrogencarbonate, potassium hydrogencarbonate, calcium hydrogencarbonate, magnesium hydrogencarbonate, calcium silicate, magnesium silicate, magnesium aluminate
  • examples thereof include magnesium aluminometasilicate.
  • the sodium aluminate includes sodium aluminum dioxide (aluminum dioxide) which is a compound oxide: NaAlO 2 and sodium tetrahydroxydoaluminate which is a hydroxy complex: Na [Al (OH) 4 ] and the like.
  • Magnesium aluminometasilicate is a substance represented by the general formula Al 2O 3 , MgO, 2SiO 2 , xH 2 O (where x indicates the number of water of crystallization and 1 ⁇ x ⁇ 10).
  • magnesium aluminometasilicate for example, magnesium aluminometasilicate according to a pharmaceutical standard outside the Japanese Pharmacopoeia can be preferably used.
  • silicic acid is a general term for compounds of silicon, oxygen, and hydrogen represented by the general formula [SiO x (OH) 4-2x ] n .
  • preferable metal salts (a2) are calcium carbonate, magnesium carbonate, calcium silicate, magnesium silicate, magnesium aluminate, and magnesium aluminometasilicate. ..
  • Examples of the inorganic compound (a3) containing magnesium include magnesium oxide.
  • the main component of the inorganic compound (a3) containing magnesium is preferably magnesium oxide.
  • Magnesium oxide is an oxide of magnesium represented by the chemical formula MgO, and is also called magnesia milk. Magnesium oxide may contain a trace amount of each element of Al, Si, P, Mn, Fe, Ni, Cu and Zn. The minute amount referred to here means less than 1000 ppm, preferably less than 100 ppm.
  • the method for producing magnesium oxide is not particularly limited. It may be a method of firing and crushing natural magnesium carbonate ore (MgCO 3 ) in dolomite (CaCO 3 / MgCO 3 ), and magnesium ions in seawater are used as hydroxide (Mg (OH) 2 ). It may be produced by precipitating and dehydrating it at a high temperature.
  • the substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more may be a high molecular weight substance or a low molecular weight substance as long as it is water-soluble.
  • the substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more is selected from the group consisting of the following (b1)-(b3).
  • Glycerin ester (b1), citric acid ester (b2) and polyethylene glycol (b3) having a number average degree of polymerization of 20 or less also act as a plasticizer for a cellulose mixed fatty acid ester. Therefore, the cellulose mixed fatty acid ester composition containing these as an additive is easy to melt-mold.
  • the glycerin ester (b1) is a compound in which at least one hydroxyl group of glycerin is esterified, and is preferably a compound esterified with a carboxylic acid having a molecular weight of 150 or less, more preferably 130 or less.
  • the glycerin ester (b1) may be one in which all three hydroxyl groups of glycerin are esterified with the same carboxylic acid, two hydroxyl groups may be esterified with the same carboxylic acid, and three of glycerin. All of the hydroxyl groups of the above may be esterified with different carboxylic acids.
  • the carboxylic acid may be an aliphatic carboxylic acid (fatty acid) or an aromatic carboxylic acid.
  • Fatty acids are preferable from the viewpoint of reducing the burden on the environment. It may be a saturated fatty acid or an unsaturated fatty acid.
  • Preferred is a glycerin ester (b1) esterified with saturated fatty acids.
  • saturated fatty acids include formic acid, acetic acid, propionic acid, butyric acid and the like.
  • a more preferable glycerin ester (b1) is glycerin acetate having an acetyl substitution degree of 0 or more and 3 or less, and triacetin (glycerol triacetate) in which all three hydroxyl groups of glycerin are esterified (in other words, acetylated) with acetic acid is used. Especially preferable.
  • Triacetin is a component that is recognized as safe even if ingested by humans, and because it is easily biodegraded, it has a small impact on the environment. Further, the cellulose mixed fatty acid ester composition obtained by adding triacetin to the cellulose mixed fatty acid ester has improved biodegradability as compared with the case where the cellulose mixed fatty acid ester is used alone. Further, by adding triacetin to the cellulose mixed fatty acid ester, the glass transition temperature of the cellulose mixed fatty acid ester can be efficiently lowered. Therefore, excellent thermoformability can be imparted to the raw material.
  • the citric acid ester (b2) is a compound in which at least one carboxyl group of citric acid is esterified.
  • the citrate ester (b2) may be one in which all three carboxyl groups of citrate are esterified with the same hydrocarbon group, or two carboxyl groups are esterified with the same hydrocarbon group. Often, all three carboxyl groups of glycerin may be esterified with different hydrocarbon groups.
  • the hydrocarbon group may be linear, branched, or cyclic.
  • An aliphatic hydrocarbon group is preferable, and a saturated aliphatic hydrocarbon group (alkyl group) is more preferable.
  • Specific examples of the alkyl group include a methyl group, an ethyl group, a propyl group and the like.
  • Examples of the preferred citric acid ester (b2) include triethyl citrate and acetyltriethyl citrate.
  • Polyethylene glycol (b3) having a number average degree of polymerization of 20 or less has an ethyleneoxy group as a repeating unit.
  • the degree of polymerization is the number of repeating units.
  • Polyethylene glycol (b) having a number average degree of polymerization of 20 or less is easily dissolved in seawater and can contribute to the improvement of biodegradability. From this viewpoint, the number average degree of polymerization of polyethylene glycol is more preferably 18 or less, and particularly preferably 15 or less. From the viewpoint of suppressing bleed-out in the case of a molded product, the number average degree of polymerization of polyethylene glycol is preferably 2 or more, and more preferably 3 or more.
  • the number average degree of polymerization is calculated from the number average molecular weight measured by size exclusion chromatography (GPC) using polystyrene as a standard substance.
  • the substance (c) showing biodegradability in seawater is, for example, a substance that decomposes by 50% by weight or more with respect to the cellulose to be compared after 120 days by the method specified by ASTM D6691, preferably 70.
  • examples thereof include a substance that decomposes by weight% or more, and more preferably a substance that decomposes by 90% by weight or more.
  • polyester having a weight average molecular weight of 50,000 or less is exemplified.
  • Polyesters selected from the group consisting of polyhydroxybutyrate, poly (3-hydroxybutyrate-co-3-hydroxyhexanoate, polybutylene succinate, polycaprolactone, polyglycolic acid) are preferred.
  • the cellulose mixed fatty acid ester composition of the present disclosure preferably contains an additive selected from magnesium oxide, magnesium aluminometasilicate and triacetin.
  • the cellulose mixed fatty acid ester composition of the present disclosure preferably contains at least one selected from magnesium oxide and magnesium aluminometasilicate, and triacetin. Additives consisting of a combination of magnesium oxide and triacetin are more preferred.
  • the cellulose mixed fatty acid ester composition of the present disclosure has an acetyl group and an acyl group having 3 or more carbon atoms, has an acetyl substitution degree DSa of 1.5 or more and less than 2.6, and has an acyl group having 3 or more carbon atoms.
  • a cellulose mixed fatty acid ester in which the acyl substitution degree DSb by the group is more than 0 and 0.30 or less, and the total substitution degree DS, which is the total of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less.
  • the above-mentioned additives are mixed in a solvent such as acetone, and then the solvent is removed.
  • the cellulose mixed fatty acid ester composition of the present disclosure may be obtained by melt-kneading.
  • this composition is obtained by mixing a cellulose mixed fatty acid ester and an additive, and then melt-kneading.
  • the additive and the cellulose mixed fatty acid ester are more uniformly blended in a short time, so that the obtained kneaded product is homogenized, so that the composition with improved melt fluidity and processing accuracy can be obtained. can get.
  • a known mixer such as a Henschel mixer can be used for mixing the cellulose mixed fatty acid ester and the additive. Dry mixing may be used, or wet mixing may be used.
  • the temperature inside the mixer is preferably a temperature at which the cellulose mixed fatty acid ester does not melt, for example, 20 ° C or higher and lower than 200 ° C.
  • An extruder such as a twin-screw extruder may be used for melt-kneading the cellulose-mixed fatty acid ester and the additive, or for melt-kneading after mixing the cellulose-mixed fatty acid ester and the additive.
  • the kneading temperature (cylinder temperature) by the extruder is preferably 170 ° C. or higher and 230 ° C. or lower. Since the cellulose mixed fatty acid ester of the present disclosure has a low glass transition temperature and a low plasticization temperature, a sufficiently uniform kneaded product can be obtained at a temperature of 230 ° C.
  • the kneading temperature (also referred to as cylinder temperature) may be 200 ° C.
  • the kneaded product may be extruded into a strand shape from a die attached to the tip of a twin-screw extruder and then hot-cut to form pellets. At this time, the die temperature may be about 220 ° C.
  • the amount of the additive added to the entire obtained cellulose mixed fatty acid ester composition is preferably 3% by weight or more and 40% by weight or less. When two or more kinds of additives are blended, the total amount is adjusted to be 3% by weight or more and 40% by weight or less.
  • the blending amount of the cellulose mixed fatty acid ester with respect to the entire obtained cellulose mixed fatty acid ester composition is preferably 50% by weight or more, more preferably 50% by weight or more and 90% by weight or less.
  • the total amount is adjusted so as to be preferably 50% by weight or more, more preferably 50% by weight or more and 90% by weight or less.
  • additives different from the above-mentioned additives may be added to this composition as long as the biodegradability of the cellulose mixed fatty acid ester composition is not impaired.
  • examples of other additives include colorants, ultraviolet absorbers, light stabilizers, antioxidants, heat stabilizers, optical property adjusters, fluorescent whitening agents, flame retardants and the like. In this case, it is preferable to blend the cellulose mixed fatty acid ester composition so that the total content of the cellulose mixed fatty acid ester and the additive is 85% by weight or more.
  • the cellulose mixed fatty acid ester composition of the present disclosure is also suitable for melt molding because it has excellent melt moldability.
  • the shape of the molded body obtained by molding the cellulose mixed fatty acid ester composition of the present disclosure is not particularly limited, and includes, for example, a one-dimensional molded body such as a fiber; a two-dimensional molded body such as a film; and pellets. Examples thereof include three-dimensional molded bodies such as particles, tubes, and hollow cylinders.
  • the cellulose mixed fatty acid ester or the cellulose mixed fatty acid ester composition of the present disclosure has excellent biodegradability in seawater, it is a product that is easily disposable such as containers such as straws and cups, packaging materials, binders, and tobacco filters. ; Fiber for clothing; Non-woven fabric; Products that partially flow into the natural world with water when used, such as cosmetic beads and scrubs; be.
  • Example 1 20 g of cellulose acetate (total degree of acetyl substitution 2.15) was added to 180 g of pyridine and heated to 80 ° C. to dissolve it. After cooling the obtained solution to 5 ° C., 5.5 g of propionic anhydride was added while stirring, and stirring was continued for 30 minutes while maintaining the liquid temperature at 5 ° C. Then, the obtained reaction solution was heated to 80 ° C. with stirring. After 5 hours, 1.1 L of methanol was added to precipitate the reactants, and the precipitate was separated by filtration.
  • the acetyl substitution degree DSa and the acyl substitution degree DSb were measured by 1 H-NMR measurement, and the total substitution degree DSa + DSb was determined.
  • the glass transition temperature Tg (° C.) was measured using a differential scanning calorimeter (manufactured by TA Instruments). The obtained results are shown in Table 1 below.
  • Examples 2-3 and Comparative Example 1 are the same as in Example 1 except that the amount of each reagent added is changed so that the degree of acetyl substitution DSa and the degree of acyl substitution DSb are as shown in Table 1 below. A cellulose mixed fatty acid ester of -3 was obtained.
  • Example 4 95 parts by weight of the cellulose mixed fatty acid ester of Example 1 and 5 parts by weight of magnesium aluminometasilicate (manufactured by Fuji Chemical Industry Co., Ltd.) as an additive were blended in a dry state, dried at 80 ° C. for 3 hours or more, and further. The mixture was stirred and mixed using a Henschel mixer to obtain a mixture of a cellulose mixed fatty acid ester and an additive.
  • magnesium aluminometasilicate manufactured by Fuji Chemical Industry Co., Ltd.
  • the obtained mixture is supplied to a twin-screw extruder (manufactured by Ikekai Co., Ltd., trade name "PCM30", cylinder temperature: 180 ° C., die temperature: 180 ° C.), melt-kneaded, and then extruded into a strand shape.
  • the cellulose mixed fatty acid ester composition of Example 3 was obtained.
  • the extruded material was hot-cut to make pellets. 1
  • the acetyl substitution degree DSa and the acyl substitution degree DSb were measured by 1 H-NMR measurement, and the total substitution degree DSa + DSb was determined. The results obtained are shown in Table 2 below.
  • Example 5-8 The cellulose mixed fatty acid ester composition of Example 5-8 was obtained in the same manner as in Example 4 except that the composition was as shown in Table 2 below.
  • Example 9-13 in the same manner as in Example 4 except that the cellulose mixed fatty acid ester of Example 2 was used instead of the cellulose mixed fatty acid ester of Example 1 and the composition was as shown in Table 2 below. A cellulose mixed fatty acid ester composition was obtained.
  • Example 4-13 pellets obtained by melt extrusion were each pulverized to an average particle size of about 20 ⁇ m and then subjected to the following biodegradation test.
  • the cellulose mixed fatty acid ester of Example 1-3 containing an acyl group having 3 or more carbon atoms has a lower glass transition temperature than the cellulose acetate containing no acyl group having 3 or more carbon atoms. bottom.
  • the cellulose mixed fatty acid ester of Example 1-3 could be molded without any trouble by melt extrusion at a temperature of 180 ° C. or lower.
  • Comparative Example 3 containing an acyl group having 3 or more carbon atoms but having a total degree of substitution exceeding 2.6 the glass transition temperature was lowered, but the biodegradability in seawater was inferior.
  • the cellulose mixed fatty acid ester composition of the example contained an additive, and the decomposition rate in seawater was improved as compared with the corresponding cellulose mixed fatty acid ester. From this evaluation result, the superiority of the present disclosure is clear.
  • the cellulose mixed fatty acid ester and composition described above can be applied as a biodegradable material in various fields using melt molding and further melt forming.

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Abstract

This cellulose mixed fatty acid ester has an acetyl group and an acyl group having 3 or more carbon atoms. The degree of acetyl substitution DSa is at least 1.5 and less than 2.6. The degree of acyl group substitution DSb by the acyl group having 3 or more carbon atoms is more than 0 and not more than 0.30. The total degree of substitution DS, which is the sum of the degree of acetyl substitution DSa and the degree of acyl substitution DSb, is not more than 2.6. This cellulose mixed fatty acid ester composition contains this cellulose mixed fatty acid ester and an additive. The additive is selected from the group consisting: of (a) a substance having a pH of 8 or more at 20°C when in the form of a 1 wt% aqueous solution; (b) a substance whose solubility in water at 20ºC is 2 wt% or more; and (c) a substance that is biodegradable in seawater.

Description

セルロース混合脂肪酸エステル及びセルロース混合脂肪酸エステル組成物Cellulose mixed fatty acid ester and cellulose mixed fatty acid ester composition
 本開示は、セルロース混合脂肪酸エステルに関する。詳細には、セルロース混合脂肪酸エステルアシレート及びセルロース混合脂肪酸エステルアシレート組成物に関する。 The present disclosure relates to a cellulose mixed fatty acid ester. More specifically, the present invention relates to a cellulose mixed fatty acid ester acylate and a cellulose mixed fatty acid ester acylate composition.
 近年、地球環境への関心の高まりから、生分解可能な成形品が要望されている。代表的な生分解性樹脂として、セルロースアセテートが挙げられる。 In recent years, due to growing interest in the global environment, biodegradable molded products have been demanded. Cellulose acetate is a typical biodegradable resin.
 例えば、電子たばこを含むシガレットで用いられるシガレットフィルターの材料や、衛生用品の吸収体の材料等として、置換度が2.5程度であるセルロースアセテートが用いられる。置換度が2.5程度であるセルロースアセテートは、土壌中又は活性汚泥中で分解することが知られている。しかし、その生分解性は、セルロース又は置換度1.8のセルロースアセテートには及ばない。 For example, cellulose acetate having a degree of substitution of about 2.5 is used as a material for a cigarette filter used in a cigarette containing an electronic cigarette, a material for an absorber for sanitary goods, and the like. Cellulose acetate having a degree of substitution of about 2.5 is known to decompose in soil or activated sludge. However, its biodegradability is not as good as that of cellulose or cellulose acetate with a degree of substitution of 1.8.
 特許文献1には、セルロースエステルのようなポリマーに、1%水溶液(20℃)のpHが13以下及び7以上である塩基性添加物を添加して、その生分解性を向上する技術が開示されている。 Patent Document 1 discloses a technique for improving the biodegradability of a polymer such as a cellulose ester by adding a basic additive having a pH of 13 or less and 7 or more in a 1% aqueous solution (20 ° C.). Has been done.
 特許文献2には、2位、3位及び6位のアシル置換度の合計が2.67以上であり、かつ2位及び3位のアシル置換度の合計が1.97以上であるセルロースアシレートにおいて、-0.1≦(3位のアシル置換度-2位のアシル置換度)≦0.3とすることにより、ソルベントキャスト法に用いるセルロースアシレート溶液の粘度を低下させる技術が開示されている。 In Patent Document 2, the total degree of acyl substitution at the 2-position, 3-position and 6-position is 2.67 or more, and the total of the acyl substitution degrees at the 2-position and 3-position is 1.97 or more. In, a technique for reducing the viscosity of the cellulose acylate solution used in the solvencast method by setting −0.1 ≦ (degree of acyl substitution at the 3-position to the degree of acyl substitution at the 2-position) ≦ 0.3 is disclosed. There is.
 特許文献3には、セルロースエステルと可塑剤とを主成分とする組成物において、アシル部の炭素数が3以上であるエステルをグルコース単位当たり平均0.5個以上有するセルロースエステルを用いることにより、熱流動性を向上し、熱履歴による着色を少なくする技術が開示されている。 In Patent Document 3, in a composition containing a cellulose ester and a plasticizer as main components, a cellulose ester having an average of 0.5 or more esters per glucose unit having 3 or more carbon atoms in the acyl portion is used. A technique for improving thermal fluidity and reducing coloration due to thermal history is disclosed.
特表2018-500416号公報Special Table 2018-500416 Gazette 特開2002-265501号公報Japanese Unexamined Patent Publication No. 2002-265501 特開2005-247911号公報Japanese Unexamined Patent Publication No. 2005-247911
 セルロースアセテートは、分子鎖中に残存する水酸基に起因する水素結合により、熱溶融性が乏しい。生分解性向上の観点から、セルロースアセテートの置換度は低い方が好ましいが、総置換度が低いほど溶融温度が高くなる傾向にある。溶融温度200℃を超えると、セルロースアセテートの熱分解による着色が生じるという問題がある。一方、セルロースアセテートの総置換度が高いほど、その結晶性が高くなるため、溶解性及び溶融性が低下する傾向にある。特許文献1及び2が開示する技術は、いずれもキャスティング法による製膜に用いられており、溶融成形に関しては言及されていない。 Cellulose acetate has poor thermal meltability due to hydrogen bonds caused by the hydroxyl groups remaining in the molecular chain. From the viewpoint of improving biodegradability, it is preferable that the degree of substitution of cellulose acetate is low, but the lower the total degree of substitution, the higher the melting temperature tends to be. If the melting temperature exceeds 200 ° C., there is a problem that coloring occurs due to thermal decomposition of cellulose acetate. On the other hand, the higher the total degree of substitution of cellulose acetate, the higher the crystallinity, and therefore the solubility and the meltability tend to decrease. The techniques disclosed in Patent Documents 1 and 2 are both used for film formation by a casting method, and do not mention melt molding.
 また、前述した通り、セルロースアセテートは、土壌中又は活性汚泥中で分解されることが知られている。しかし、活性汚泥よりも菌数が少ない水系、例えば海水中では、満足すべき分解速度が得られないという問題があった。 Further, as described above, cellulose acetate is known to be decomposed in soil or activated sludge. However, there is a problem that a satisfactory decomposition rate cannot be obtained in an aqueous system having a smaller number of bacteria than activated sludge, for example, in seawater.
 特許文献3に開示されたセルロース混合脂肪酸エステル、例えば、セルロースアセテートプロピオネート等では、成形性は向上するが生分解性はさらに低下する。特に、海洋等の水系での分解性は低下する。セルロース混合脂肪酸エステルでは、炭素数3以上の置換基を含むことにより、疎水性が高くなるためである。 The cellulose mixed fatty acid ester disclosed in Patent Document 3, for example, cellulose acetate propionate, improves moldability but further lowers biodegradability. In particular, the degradability in water systems such as the ocean is reduced. This is because the cellulose mixed fatty acid ester becomes more hydrophobic by containing a substituent having 3 or more carbon atoms.
 本開示の目的は、溶融成形が可能であり、かつ、水系での生分解性、特に、海洋生分解性に優れたセルロース混合脂肪酸エステル及びセルロース混合脂肪酸エステル組成物の提供にある。 An object of the present disclosure is to provide a cellulose mixed fatty acid ester and a cellulose mixed fatty acid ester composition which can be melt-molded and have excellent biodegradability in an aqueous system, particularly marine biodegradability.
 本発明者らは、アセチル基と炭素数3以上のアシル基を有するセルロース混合脂肪酸エステルの、炭素数3以上のアシル基置換度を低くすることにより、セルロース混合脂肪酸エステルのガラス転移温度が低下して、溶融時の流動性が改善されることを見出した。さらに、意外にも海洋中における生分解性が向上することを見出し、本開示を完成した。 The present inventors lower the glass transition temperature of the cellulose mixed fatty acid ester by lowering the degree of acyl group substitution of the cellulose mixed fatty acid ester having an acetyl group and an acyl group having 3 or more carbon atoms. It was found that the fluidity at the time of melting is improved. Furthermore, we have found that the biodegradability in the ocean is unexpectedly improved, and completed this disclosure.
 即ち、本開示に係るセルロース混合脂肪酸エステルは、アセチル基及び炭素数3以上のアシル基を有している。このセルロース混合脂肪酸エステルのアセチル置換度DSaは1.5以上2.6未満である。このセルロース混合脂肪酸エステルの炭素数3以上のアシル基によるアシル置換度DSbは0を超えて0.30以下である。アセチル置換度DSaとアシル置換度DSbとの合計である総置換度DSは2.6以下である。 That is, the cellulose mixed fatty acid ester according to the present disclosure has an acetyl group and an acyl group having 3 or more carbon atoms. The degree of acetyl substitution DSa of this cellulose mixed fatty acid ester is 1.5 or more and less than 2.6. The degree of acyl substitution DSb by the acyl group having 3 or more carbon atoms of this cellulose mixed fatty acid ester is more than 0 and 0.30 or less. The total degree of substitution DS, which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less.
 好ましくは、炭素数3以上のアシル基の炭素数は3以上10以下である。炭素数3以上のアシル基はプロピオニル基又はブチリル基が好ましい。 Preferably, the number of carbon atoms of the acyl group having 3 or more carbon atoms is 3 or more and 10 or less. The acyl group having 3 or more carbon atoms is preferably a propionyl group or a butyryl group.
 好ましくは、このセルロース混合脂肪酸エステルのアシル置換度DSbは0.01以上0.20以下である。好ましくは、このセルロース混合脂肪酸エステルの総置換度DSは2.0以上2.6以下である。 Preferably, the degree of acyl substitution DSb of this cellulose mixed fatty acid ester is 0.01 or more and 0.20 or less. Preferably, the total degree of substitution DS of this cellulose mixed fatty acid ester is 2.0 or more and 2.6 or less.
 本開示に係るセルロース混合脂肪酸エステル組成物は、前述したいずれかのセルロース混合脂肪酸エステルと、添加剤と、を含有する。この添加剤は、(a)1重量%水溶液の20℃におけるpHが8以上の物質、(b)20℃の水に2重量%以上溶解する物質、及び、(c)海水中で生分解性を示す物質からなる群から選択される。 The cellulose mixed fatty acid ester composition according to the present disclosure contains any of the above-mentioned cellulose mixed fatty acid esters and additives. This additive is (a) a substance having a pH of 8 or more at 20 ° C. in a 1 wt% aqueous solution, (b) a substance soluble in 2 wt% or more in water at 20 ° C., and (c) biodegradable in seawater. It is selected from the group consisting of substances showing.
 好ましくは、この組成物のセルロース混合脂肪酸エステルの含有量は、50重量%以上である。好ましくは、この組成物の添加剤の総添加量は、3重量%以上40重量%以下である。 Preferably, the content of the cellulose mixed fatty acid ester in this composition is 50% by weight or more. Preferably, the total amount of additives added to this composition is 3% by weight or more and 40% by weight or less.
 好ましくは、1重量%水溶液の20℃におけるpHが8以上の物質(a)は、下記(a1)-(a3)からなる群から選択される。
 (a1)Na、K、Ca又はMgのいずれかの金属元素と結合する酸素原子を含む無機化合物
 (a2)Na、K、Ca2+又はMg2+から選択される1種以上の金属イオンと、炭酸イオン、炭酸水素イオン、ケイ酸イオン又はアルミン酸イオンから選択される1種以上の陰イオンとを含んでなる金属塩
及び
 (a3)マグネシウムを含む無機化合物
Preferably, the substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution is selected from the group consisting of the following (a1)-(a3).
(A1) Inorganic compound containing an oxygen atom that binds to any metal element of Na, K, Ca or Mg (a2) With one or more metal ions selected from Na + , K + , Ca 2+ or Mg 2+ . , A metal salt comprising one or more anions selected from carbonate ion, hydrogen carbonate ion, silicate ion or aluminate ion, and (a3) an inorganic compound containing magnesium.
 好ましくは、マグネシウムを含む無機化合物(a3)の主成分は酸化マグネシウムである。 Preferably, the main component of the inorganic compound (a3) containing magnesium is magnesium oxide.
 好ましくは、20℃の水に2重量%以上溶解する物質(b)は、下記(b1)-(b3)からなる群から選択される。
 (b1)グリセリンエステル
 (b2)クエン酸エステル
及び
 (b3)数平均重合度が20以下であるポリエチレングリコール
Preferably, the substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more is selected from the group consisting of the following (b1)-(b3).
(B1) Glycerin ester (b2) Citric acid ester and (b3) Polyethylene glycol having a number average degree of polymerization of 20 or less
 好ましくは、海水中で生分解性を示す物質(c)は重量平均分子量5万以下のポリエステルである。好ましくは、このポリエステルは、ポリヒドロキシブチレート、ポリ(3-ヒドロキシブチレート-コ-3-ヒドロキシヘキサノエート、ポリブチレンサクシネート、ポリカプロラクトン及びポリグリコール酸からなる群から選択される。 Preferably, the substance (c) that exhibits biodegradability in seawater is polyester having a weight average molecular weight of 50,000 or less. Preferably, the polyester is selected from the group consisting of polyhydroxybutyrate, poly (3-hydroxybutyrate-co-3-hydroxyhexanoate, polybutylene succinate, polycaprolactone and polyglycolic acid.
 好ましくは、セルロース混合脂肪酸エステル組成物は、酸化マグネシウム、メタケイ酸アルミン酸マグネシウム及びトリアセチンから選択される添加剤を含む。好ましくは、セルロース混合脂肪酸エステル組成物は、酸化マグネシウム及びトリアセチンの組み合わせからなる添加剤を含む。 Preferably, the cellulose mixed fatty acid ester composition contains an additive selected from magnesium oxide, magnesium aluminometasilicate and triacetin. Preferably, the cellulose mixed fatty acid ester composition comprises an additive consisting of a combination of magnesium oxide and triacetin.
 本開示に係るセルロース混合脂肪酸エステル及びセルロース混合脂肪酸エステル組成物は、生分解性、特に、海水中での生分解性に優れている。さらにこのセルロース混合脂肪酸エステル及びセルロース混合脂肪酸エステル組成物は、比較的低い温度領域での溶融成形が可能である。また、このセルロース混合脂肪酸エステル及びセルロース脂肪酸組成物の溶融粘度は、低い。さらに、このセルロース混合脂肪酸エステル及びセルロース脂肪酸組成物によれば、高い溶融張力が得られる。 The cellulose mixed fatty acid ester and the cellulose mixed fatty acid ester composition according to the present disclosure are excellent in biodegradability, particularly biodegradability in seawater. Further, the cellulose mixed fatty acid ester and the cellulose mixed fatty acid ester composition can be melt-molded in a relatively low temperature region. Moreover, the melt viscosity of this cellulose mixed fatty acid ester and the cellulose fatty acid composition is low. Further, according to the cellulose mixed fatty acid ester and the cellulose fatty acid composition, a high melt tension can be obtained.
 以下、好ましい実施形態に基づいて本開示が詳細に説明される。本開示の範囲はこれらの説明に拘束されることはなく、以下に例示する以外にも、本開示の趣旨を損なわない範囲内で適宜変更して、実施することが可能である。また、本開示は、以下の実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能である。複数の実施形態についてそれぞれ開示された技術的手段を、適宜組み合わせて得られる他の実施形態についても、本開示の技術的範囲に含まれる。 Hereinafter, the present disclosure will be described in detail based on a preferred embodiment. The scope of the present disclosure is not bound by these explanations, and other than those exemplified below, it is possible to appropriately change and implement the present disclosure within a range that does not impair the purpose of the present disclosure. Further, the present disclosure is not limited to the following embodiments, and various modifications can be made within the scope of the claims. Other embodiments obtained by appropriately combining the technical means disclosed for each of the plurality of embodiments are also included in the technical scope of the present disclosure.
 なお、本願明細書において、範囲を示す「X~Y」は「X以上Y以下」を意味する。また、特に注釈のない限り、「ppm」は「重量ppm」を意味する。 In the specification of the present application, "XY" indicating the range means "X or more and Y or less". Further, unless otherwise specified, "ppm" means "weight ppm".
 [セルロース混合脂肪酸エステル]
 本開示のセルロース混合脂肪酸エステルは、アセチル基及び炭素数3以上のアシル基を有している。このセルロース混合脂肪酸エステルにおけるアセチル基による置換度DSa(以下、アセチル置換度)は、1.5以上2.6未満であり、炭素数3以上のアシル基による置換度DSb(以下、アシル置換度)は、0を超えて0.30以下である。アセチル置換度DSaとアシル置換度DSbとの合計である総置換度DSは2.6以下である。なお、本開示に係るセルロース混合脂肪酸エステルは、一部の置換基が硫酸基及びその塩となっているセルロース硫酸エステル及びその塩を含むものであってもよい。
[Cellulose mixed fatty acid ester]
The cellulose mixed fatty acid ester of the present disclosure has an acetyl group and an acyl group having 3 or more carbon atoms. The degree of substitution DSa (hereinafter, acetyl substitution degree) by an acetyl group in this cellulose mixed fatty acid ester is 1.5 or more and less than 2.6, and the degree of substitution DSb (hereinafter, acyl substitution degree) by an acyl group having 3 or more carbon atoms. Is greater than 0 and less than or equal to 0.30. The total degree of substitution DS, which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less. The cellulose mixed fatty acid ester according to the present disclosure may contain a cellulose sulfate ester in which some substituents are sulfate groups and salts thereof, and salts thereof.
 本開示のセルロース混合脂肪酸エステルは、アセチル基とともに炭素数3以上のアシル基を有することにより、そのガラス転移温度が低下して、溶融流動性が向上する結果、比較的低温での溶融成形が可能となる。一方、炭素数10以下のアシル基は、セルロース脂肪酸エステルの生分解性を阻害しないため、好ましい。生分解性向上の観点から、アシル基の炭素数は、7以下がより好ましく、5以下がさらに好ましく、4以下が特に好ましい。 The cellulose mixed fatty acid ester of the present disclosure has an acyl group having 3 or more carbon atoms together with an acetyl group, so that the glass transition temperature is lowered and the melt fluidity is improved, so that melt molding at a relatively low temperature is possible. It becomes. On the other hand, an acyl group having 10 or less carbon atoms is preferable because it does not inhibit the biodegradability of the cellulose fatty acid ester. From the viewpoint of improving biodegradability, the number of carbon atoms of the acyl group is more preferably 7 or less, further preferably 5 or less, and particularly preferably 4 or less.
 アシル基の炭素数は、溶融成形性及び生分解性が両立されるとの観点から、3以上10以下が好ましい。アシル基の炭素数は、3~7であってよく、3~5であってよく、3~4であってよい。後述する置換度の条件を満たす限り、本開示のセルロース混合脂肪酸エステルが、炭素数の異なる2種以上のアシル基を、アセチル基とともに有してもよい。 The number of carbon atoms of the acyl group is preferably 3 or more and 10 or less from the viewpoint of achieving both melt moldability and biodegradability. The number of carbon atoms of the acyl group may be 3 to 7, may be 3 to 5, and may be 3 to 4. As long as the degree of substitution described later is satisfied, the cellulose mixed fatty acid ester of the present disclosure may have two or more kinds of acyl groups having different carbon atoms together with an acetyl group.
 本開示のセルロース混合脂肪酸エステルにおいて、特に好ましいアシル基は、プロピオニル基及びブチリル基である。アセチル基及びプロピオニル基を有するセルロース混合脂肪酸エステルは、セルロースアセテートプロピオネート(CAP)と称される。アセチル基及びブチリル基を有するセルロース混合脂肪酸エステルは、セルロースアセテートブチレート(CAB)と称される。また、アセチル基、プロピオニル基及びブチリル基を有するセルロースアセテートブチレートプロピオネートであってもよい。 In the cellulose mixed fatty acid ester of the present disclosure, particularly preferable acyl groups are propionyl group and butyryl group. Cellulose mixed fatty acid esters having an acetyl group and a propionyl group are referred to as cellulose acetate propionates (CAP). Cellulose mixed fatty acid esters having an acetyl group and a butyryl group are referred to as cellulose acetate butyrate (CAB). Further, it may be a cellulose acetate butyrate propionate having an acetyl group, a propionyl group and a butyryl group.
 炭素数3以上のアシル基によるアシル置換度DSbが0を超え0.30以下であるセルロース混合脂肪酸エステルでは、温度200℃以下において高い溶融流動性が得られる。この観点から、アシル置換度DSbは、0.01以上が好ましく、0.05以上がより好ましく、0.10以上が特に好ましい。セルロース脂肪酸エステルの生分解性を阻害しないとの観点から、アシル置換度DSbは0.20以下が好ましい。アシル置換度DSbは、0を超えて0.20以下であってよく、0.01~0.30であってよく、0.01~0.20であってよく、0.05~0.30であってよく、0.05~0.20であってよく、0.10~0.30であってよく、0.10~0.20であってよい。 A cellulose mixed fatty acid ester having an acyl substitution degree DSb of an acyl group having 3 or more carbon atoms of more than 0 and 0.30 or less can obtain high melt fluidity at a temperature of 200 ° C. or less. From this viewpoint, the degree of acyl substitution DSb is preferably 0.01 or more, more preferably 0.05 or more, and particularly preferably 0.10 or more. From the viewpoint of not inhibiting the biodegradability of the cellulose fatty acid ester, the acyl substitution degree DSb is preferably 0.20 or less. The degree of acyl substitution DSb may be more than 0 and 0.20 or less, may be 0.01 to 0.30, may be 0.01 to 0.20, and may be 0.05 to 0.30. It may be 0.05 to 0.20, 0.10 to 0.30, or 0.10 to 0.20.
 アセチル置換度DSaが1.5以上2.6未満であるセルロース混合脂肪酸エステルは、生分解性、特に海水中での生分解性に優れる。生分解性向上の観点から、アセチル置換度DSaは、2.4以下が好ましく、2.2以下がより好ましい。成形しやすいとの観点から、セルロース混合脂肪酸エステルのアセチル置換度DSaは、1.6以上が好ましく、1.8以上がより好ましい。セルロース混合脂肪酸エステルのアセチル置換度DSaは、1.5~2.4であってよく、1.5~2.2であってよく、1.6以上2.6未満であってよく、1.6~2.4であってよく、1.6~2.2であってよく、1.8以上2.6未満であってよく、1.8~2.4であってよく、1.8~2.2であってよい。 Cellulose mixed fatty acid ester having an acetyl substitution degree DSa of 1.5 or more and less than 2.6 is excellent in biodegradability, particularly biodegradability in seawater. From the viewpoint of improving biodegradability, the degree of acetyl substitution DSa is preferably 2.4 or less, and more preferably 2.2 or less. From the viewpoint of easy molding, the degree of acetyl substitution DSa of the cellulose mixed fatty acid ester is preferably 1.6 or more, and more preferably 1.8 or more. The degree of acetyl substitution DSa of the cellulose mixed fatty acid ester may be 1.5 to 2.4, 1.5 to 2.2, 1.6 or more and less than 2.6. It may be 6 to 2.4, 1.6 to 2.2, 1.8 or more and less than 2.6, 1.8 to 2.4, and 1.8. It may be ~ 2.2.
 アセチル置換度DSa及びアシル置換度DSbが前述の数値範囲を満たし、かつ、アセチル置換度DSaと、アシル置換度DSbとの合計である総置換度DSが2.6以下であるセルロース混合脂肪酸エステルでは、良好な溶融流動性と優れた生分解性とが両立される。この観点から好ましい総置換度DSは2.0以上2.6以下である。セルロース混合脂肪酸エステルの総置換度DSは、2.0~2.5であってよく、2.2~2.6であってよく、2.2~2.5であってよく、2.3~2.6であってよく、2.3~2.5であってよい。 In a cellulose mixed fatty acid ester in which the acetyl substitution degree DSa and the acyl substitution degree DSb satisfy the above-mentioned numerical ranges and the total substitution degree DS, which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less. , Good melt fluidity and excellent biodegradability are compatible. From this point of view, the preferable total degree of substitution DS is 2.0 or more and 2.6 or less. The total degree of substitution DS of the cellulose mixed fatty acid ester may be 2.0 to 2.5, 2.2 to 2.6, 2.2 to 2.5, and 2.3. It may be ~ 2.6 and may be 2.3 ~ 2.5.
 セルロース混合脂肪酸エステルのアセチル置換度DSa及びアシル置換度DSbは、セルロースの構成単位重量当りの結合脂肪酸量を測定して算出することができる。具体的な測定方法は、ASTM-D817-91に準じて実施する。また、ASTM-817-96に準じて、置換度既知のセルロース混合脂肪酸エステル(複数)を測定して検量線を作成した上で、試料であるセルロース混合脂肪酸エステルのグルコース環の2,3,6位の各置換度を、手塚(Tezuka, Carbonydr. Res. 273, 83(1995))の方法に従いNMR法で求めることもできる。 The degree of acetyl substitution DSa and the degree of acyl substitution DSb of the cellulose mixed fatty acid ester can be calculated by measuring the amount of bound fatty acid per constituent unit weight of cellulose. The specific measurement method is carried out according to ASTM-D817-91. Further, according to ASTM-817-96, after measuring the cellulose mixed fatty acid ester (s) having a known degree of substitution to prepare a calibration line, 2, 3, 6 of the glucose ring of the cellulose mixed fatty acid ester as a sample. Each degree of substitution of the place can also be obtained by the NMR method according to the method of Tezuka (Tezuka, Carbonydr. Res. 273, 83 (1995)).
 即ち、試料を重クロロホルムに溶解し、13C-NMRスペクトルを測定する。置換基がアセチル基、プロピオニル基、又はブチリル基である場合を例に挙げれば、アセチル基の炭素シグナルは169ppmから171ppmの領域に高磁場から2位、3位、6位の順序で、プロピオニル基のカルボニル炭素のシグナルは、172ppmから174ppmの領域に同じ順序で、ブチリル基の炭素シグナルは、171ppmから173ppmの領域に同様に高磁場側から2位、3位、6位の順序で現れる。他の例を挙げれば、プロピオニル基を有するセルロース混合脂肪酸エステル、又はプロピオニル基を有しないセルロース混合脂肪酸エステルを分析目的で無水プロピオン酸により処理したものについて、プロピオニル置換度を分析する場合は、プロピオニル基のカルボニル炭素のシグナルは、172ppmから174ppmの領域に同じ順序で現れる。 That is, the sample is dissolved in deuterated chloroform and the 13 C-NMR spectrum is measured. Taking the case where the substituent is an acetyl group, a propionyl group, or a butyryl group, the carbon signal of the acetyl group is a propionyl group in the region of 169 ppm to 171 ppm in the order of the 2-position, 3-position, and 6-position from the high magnetic field. The carbonyl carbon signal appears in the same order in the 172 ppm to 174 ppm region, and the butyryl group carbon signal appears in the 171 ppm to 173 ppm region in the same order from the high magnetic field side to the 2-position, 3-position, and 6-position. To give another example, when analyzing the degree of propionyl substitution in a cellulose mixed fatty acid ester having a propionyl group or a cellulose mixed fatty acid ester having no propionyl group treated with propionic anhydride for the purpose of analysis, a propionyl group is used. The carbonyl carbon signals of are appearing in the same order in the region from 172 ppm to 174 ppm.
 置換度既知のセルロース混合脂肪酸エステルのアシル置換度を用いて、アシル基のカルボニルシグナルの面積を規格化し、それぞれ対応する位置でのアセチル基とアシル基の存在比(各シグナルの面積比)を求めれば、元のセルロース混合脂肪酸エステルにおけるグルコース環の2,3,6位の各アシル置換度を求めることができる。 Substitution degree Using the acyl substitution degree of a known cellulose mixed fatty acid ester, the area of the carbonyl signal of the acyl group is standardized, and the abundance ratio of the acetyl group and the acyl group at the corresponding positions (area ratio of each signal) can be obtained. For example, the degree of acyl substitution at the 2, 3 and 6 positions of the glucose ring in the original cellulose mixed fatty acid ester can be obtained.
 [セルロース混合脂肪酸エステルの粘度平均重合度(DPv)]
 本開示のセルロース混合脂肪酸エステルの粘度平均重合度(DPv)は特に限定されないが、分解性向上の観点から400以下が好ましく、300以下がより好ましく、200以下がさらに好ましい。成形容易との観点から、粘度平均重合度は10以上が好ましく、15以上がより好ましく、20以上が特に好ましい。粘度平均重合度(DPv)は、10~400であってよく、10~300であってよく、10~200であってよく、15~40であってよく、15~300であってよく、15~200であってよく、20~400であってよく、20~300であってよく、20~200であってよい。
[Viscosity average degree of polymerization (DPv) of cellulose mixed fatty acid ester]
The viscosity average degree of polymerization (DPv) of the cellulose mixed fatty acid ester of the present disclosure is not particularly limited, but is preferably 400 or less, more preferably 300 or less, still more preferably 200 or less, from the viewpoint of improving degradability. From the viewpoint of easy molding, the viscosity average degree of polymerization is preferably 10 or more, more preferably 15 or more, and particularly preferably 20 or more. The viscosity average degree of polymerization (DPv) may be 10 to 400, 10 to 300, 10 to 200, 15 to 40, 15 to 300, and 15 It may be up to 200, 20 to 400, 20 to 300, and 20 to 200.
 粘度平均重合度(DPv)は、セルロース混合脂肪酸エステルの極限粘度数([η]、単位:cm/g)に基づいて求められる。 The viscosity average degree of polymerization (DPv) is determined based on the limit viscosity number ([η], unit: cm 3 / g) of the cellulose mixed fatty acid ester.
 極限粘度数([η]、単位:cm/g)は、JIS-K-7367-1及びISO1628-1に準じて求められる。具体的には、ジメチルスルホキシド(DMSO)を溶媒とする試料溶液を準備し、サイズ番号1Cのウベローデ型粘度計を用いて測定した25℃の対数相対粘度を、試料溶液の濃度で除すことにより求められる。 The ultimate viscosity number ([η], unit: cm 3 / g) is determined according to JIS-K-7367-1 and ISO1628-1. Specifically, a sample solution using dimethyl sulfoxide (DMSO) as a solvent is prepared, and the logarithmic relative viscosity at 25 ° C. measured using a Ubbelohde viscometer of size 1C is divided by the concentration of the sample solution. Desired.
 得られた極限粘度数[η]を用いて、Kamideらの文献(Polymer Journal、13、421-431(1981))に従って、次式により、粘度平均分子量を算出した。
 粘度平均分子量=(極限粘度数[η]/0.171)(1/0.61)
Using the obtained limit viscosity number [η], the viscosity average molecular weight was calculated by the following formula according to the literature of Kamide et al. (Polymer Journal, 13, 421-431 (1981)).
Viscosity average molecular weight = (extreme viscosity number [η] /0.171) (1 / 0.61)
 算出した粘度平均分子量を用いて、次式により粘度平均重合度(DPv)を求めた。
 粘度平均重合度(DPv)=粘度平均分子量/(162.14+42.037×DS)
なお、式中、DSは、前述したアセチル総置換度である。
Using the calculated viscosity average molecular weight, the viscosity average degree of polymerization (DPv) was determined by the following formula.
Viscosity Average Degree of Polymerization (DPv) = Viscosity Average Molecular Weight / (162.14 + 42.037 × DS)
In the formula, DS is the above-mentioned total degree of acetyl substitution.
 [アルカリ金属・アルカリ土類金属]
 本開示のセルロース混合脂肪酸エステルは、アルカリ金属及びアルカリ土類金属を含んでいてもよい。アルカリ金属としては、Na(ナトリウム)及びK(カリウム)が挙げられる。アルカリ土類金属としては、Ca(カルシウム)及びMg(マグネシウム)が挙げられる。
[Alkaline metal / alkaline earth metal]
The cellulose mixed fatty acid ester of the present disclosure may contain an alkali metal and an alkaline earth metal. Examples of the alkali metal include Na (sodium) and K (potassium). Examples of alkaline earth metals include Ca (calcium) and Mg (magnesium).
 本開示のセルロース混合脂肪酸エステルの生分解性及び耐熱安定性向上のため、アルカリ金属及びアルカリ土類金属は、Mgを主体として構成されることが好ましい。具体的には、アルカリ金属及びアルカリ土類金属は、Mgを主体として、補助的にNa、K及びCaを含んで構成されることが好ましい。 In order to improve the biodegradability and heat resistance stability of the cellulose mixed fatty acid ester of the present disclosure, it is preferable that the alkali metal and the alkaline earth metal are mainly composed of Mg. Specifically, the alkali metal and the alkaline earth metal are preferably composed mainly of Mg and supplementarily containing Na, K and Ca.
 本開示のセルロース混合脂肪酸エステルを反応溶液から沈殿分離して洗浄する工程における洗浄水に、各種のアルカリ金属及びアルカリ土類金属の酢酸塩等を、水溶液として添加する方法により、アルカリ金属及びアルカリ土類金属を含むセルロース混合脂肪酸エステルが得られてもよい。 Alkaline metals and alkaline soils are added as aqueous solutions to the washing water in the step of precipitating and separating the cellulose mixed fatty acid ester of the present disclosure from the reaction solution and washing. A cellulose mixed fatty acid ester containing a similar metal may be obtained.
 例えば、本開示のセルロース混合脂肪酸エステルは、硫酸触媒を用いて原料パルプをアシル化することにより得られる。この場合、硫酸がセルロースに結合した硫酸エステルとして残存する。残存した硫酸エステルは、熱及び水により分解して硫酸を生成する。生成した硫酸は、セルロース混合脂肪酸エステルを分解させる。このため、硫酸エステルを含むセルロース混合脂肪酸エステルは、押出成形等の熱が加わる工程で、硫酸による褐変等の品質不良を生じる。 For example, the cellulose mixed fatty acid ester of the present disclosure can be obtained by acylating raw pulp using a sulfuric acid catalyst. In this case, sulfuric acid remains as a sulfate ester bonded to cellulose. The remaining sulfuric acid ester is decomposed by heat and water to produce sulfuric acid. The generated sulfuric acid decomposes the cellulose mixed fatty acid ester. Therefore, the cellulose mixed fatty acid ester containing sulfuric acid ester causes quality defects such as browning due to sulfuric acid in the process of applying heat such as extrusion molding.
 硫酸に起因する品質不良を防止するためには、セルロースに結合している硫酸エステルを、アルカリ金属又はアルカリ土類金属の塩とすることが好ましい。この場合、塩としての安定化に最も効果がある金属元素としてCaが知られている。しかし、本開示のセルロース混合脂肪酸エステルは、Mgを主として、補完的にCa、Na、Kを用いることが好ましい。 In order to prevent quality defects caused by sulfuric acid, it is preferable that the sulfuric acid ester bonded to cellulose is a salt of an alkali metal or an alkaline earth metal. In this case, Ca is known as a metal element that is most effective for stabilization as a salt. However, in the cellulose mixed fatty acid ester of the present disclosure, it is preferable to mainly use Mg and complementarily use Ca, Na and K.
 これらのアルカリ金属又はアルカリ土類金属をセルロース混合脂肪酸エステルに含有させることにより、セルロース混合脂肪酸エステル中の硫酸エステルが中和される。さらに、セルロース混合脂肪酸エステル中の、アルカリ金属又はアルカリ土類金属で中和された硫酸エステルは、水系で加水分解して硫酸を生じる。このため、アルカリ金属又はアルカリ土類金属の含有により、生分解性が向上する。さらに、熱安定性について最も効果があるCaを含有することにより、加熱成形時におけるセルロース混合脂肪酸エステルの変色を抑制することができる。 By containing these alkali metals or alkaline earth metals in the cellulose mixed fatty acid ester, the sulfate ester in the cellulose mixed fatty acid ester is neutralized. Further, the sulfate ester neutralized with an alkali metal or an alkaline earth metal in the cellulose mixed fatty acid ester is hydrolyzed in an aqueous system to produce sulfuric acid. Therefore, the biodegradability is improved by containing an alkali metal or an alkaline earth metal. Furthermore, by containing Ca, which is most effective for thermal stability, discoloration of the cellulose mixed fatty acid ester during heat molding can be suppressed.
 アルカリ金属及びアルカリ土類金属の含有量としては、反応系中の硫酸触媒1当量に対する1×10-6当量として、Mgが3を中央値する1~4が好ましい。Ca、Na及びKの含有量は、Mgに対してはるかに少なく、それぞれ当量として、Mgの含有量の2%を中央値とする1.0~5.0%が好ましく、1.5~3.0%がより好ましい。この割合となるように添加することで、理由は不明であるが、セルロース混合脂肪酸エステルの熱安定性が良好になり、かつ優れた生分解性も得られる。 The content of the alkali metal and the alkaline earth metal is preferably 1 to 4 having a median Mg of 3 as 1 × 10-6 equivalents with respect to 1 equivalent of the sulfuric acid catalyst in the reaction system. The contents of Ca, Na and K are much smaller than those of Mg, and the equivalents are preferably 1.0 to 5.0% with a median of 2% of the content of Mg, and 1.5 to 3 respectively. .0% is more preferable. By adding in this ratio, the thermal stability of the cellulose mixed fatty acid ester is improved and excellent biodegradability can be obtained, although the reason is unknown.
 セルロース混合脂肪酸中のアルカリ金属及びアルカリ土類金属の含有量は、以下の方法にて測定される。例えば、後述するセルロース混合脂肪酸エステル組成物の場合、セルロース混合脂肪酸エステル組成物を適当な有機溶媒に溶解してガラスフィルタ等でろ過する。或いは遠心分離機等で無機塩等の不溶解物を除去する。次に、高速液体クロマトグラフィーを用いて、セルロース混合脂肪酸エステル以外の低分子成分を除去する。その後、得られたセルロース混合脂肪酸エステル溶液を乾燥し、完全に燃焼させる。燃焼後の灰分を塩酸に溶解する前処理をおこなった上で、原子吸光法により、アルカリ金属及びアルカリ土類金属の含有量をそれぞれ測定する。得られた測定値から、絶乾状態のセルロース混合脂肪酸エステル1g中の各元素含有量が、ppm単位(重量基準)として求められる。 The content of alkali metal and alkaline earth metal in the cellulose mixed fatty acid is measured by the following method. For example, in the case of the cellulose mixed fatty acid ester composition described later, the cellulose mixed fatty acid ester composition is dissolved in an appropriate organic solvent and filtered with a glass filter or the like. Alternatively, remove insoluble matter such as inorganic salts with a centrifuge or the like. Next, high performance liquid chromatography is used to remove small molecule components other than the cellulose mixed fatty acid ester. Then, the obtained cellulose mixed fatty acid ester solution is dried and completely burned. After performing a pretreatment to dissolve the ash after combustion in hydrochloric acid, the contents of alkali metal and alkaline earth metal are measured by atomic absorption spectroscopy. From the obtained measured values, the content of each element in 1 g of the cellulose mixed fatty acid ester in an absolutely dry state is determined in ppm units (based on weight).
 [硫酸量]
 本開示のセルロース混合脂肪酸エステルでは、一部の置換基が硫酸エステル又はその塩であってもよい。硫酸エステルは、セルロース混合脂肪酸エステルの製造時に触媒として添加される硫酸に起因する。セルロース混合脂肪酸エステル中に含まれる硫酸量としては、36ppmを中央値として、10ppm以上100ppm以下が好ましく、20ppm以上80ppm以下がより好ましく、20ppm以上50ppm以下が特に好ましい。セルロース混合脂肪酸エステル中の硫酸量は、10~80ppmであってよく、10~50ppmであってよく、20~100ppmであってよい。
[Amount of sulfuric acid]
In the cellulose mixed fatty acid ester of the present disclosure, some substituents may be a sulfate ester or a salt thereof. Sulfuric acid esters are derived from sulfuric acid added as a catalyst during the production of cellulose mixed fatty acid esters. The median amount of sulfuric acid contained in the cellulose mixed fatty acid ester is preferably 10 ppm or more and 100 ppm or less, more preferably 20 ppm or more and 80 ppm or less, and particularly preferably 20 ppm or more and 50 ppm or less. The amount of sulfuric acid in the cellulose mixed fatty acid ester may be 10 to 80 ppm, 10 to 50 ppm, or 20 to 100 ppm.
 硫酸量は、セルロース混合脂肪酸エステル製造時の硫酸触媒量、アシル化時間、加水分解時間、沈殿時の温度、洗浄時間、洗浄水の温度等にり変動する。セルロース混合脂肪酸エステル中の硫酸量に応じて、アルカリ金属又はアルカリ土類金属の量を調整することが好ましい。アルカリ金属及びアルカリ土類金属の総量の、硫酸量に対する当量比は、5を中央値として、1以上10以下が好ましく、2以上8以下がより好ましく、3以上7以下が特に好ましい。この当量比は、1~8であってよく、1~7であってよく、2~10であってよく、2~7であってよく、3~10であってよく、3~8であってよい。 The amount of sulfuric acid varies depending on the amount of sulfuric acid catalyst used during the production of the cellulose mixed fatty acid ester, the acylation time, the hydrolysis time, the temperature at the time of precipitation, the washing time, the temperature of the washing water, and the like. It is preferable to adjust the amount of alkali metal or alkaline earth metal according to the amount of sulfuric acid in the cellulose mixed fatty acid ester. The equivalent ratio of the total amount of the alkali metal and the alkaline earth metal to the amount of sulfuric acid is preferably 1 or more and 10 or less, more preferably 2 or more and 8 or less, and particularly preferably 3 or more and 7 or less, with 5 as the median. This equivalent ratio may be 1 to 8, may be 1 to 7, may be 2 to 10, may be 2 to 7, may be 3 to 10, and may be 3 to 8. It's okay.
 セルロース混合脂肪酸エステル中の硫酸量は、以下の方法にて測定される。はじめに、乾燥させたセルロース混合脂肪酸エステルを秤量した後、1300℃の電気炉で焼き、生成した亜硫酸ガスを10%過酸化水素水にトラップする。このトラップ液を規定水酸化ナトリウム水溶液で滴定する。得られた滴定値から、絶乾セルロース混合脂肪酸エステル当たりのHSO換算の量として求め、ppm単位(重量基準)でセルロース混合脂肪酸エステル中の硫酸量を表示する。 The amount of sulfuric acid in the cellulose mixed fatty acid ester is measured by the following method. First, the dried cellulose mixed fatty acid ester is weighed and then baked in an electric furnace at 1300 ° C., and the generated sulfite gas is trapped in a 10% hydrogen peroxide solution. This trap solution is titrated with a specified aqueous solution of sodium hydroxide. From the obtained titration value, it is obtained as an amount in terms of H 2 SO 4 per absolute dry cellulose mixed fatty acid ester, and the amount of sulfuric acid in the cellulose mixed fatty acid ester is indicated in ppm unit (weight basis).
 [セルロース混合脂肪酸エステルの製造方法]
 得られるセルロース混合脂肪酸エステルがアセチル基及び炭素数3以上のアシル基を有しており、アセチル置換度DSaが、1.5以上2.6未満であり、炭素数3以上のアシル基によるアシル置換度DSbが、0を超えて0.30以下であり、アセチル置換度DSaとアシル置換度DSbとの合計である総置換度DSが2.6以下である限り、その製造方法は特に限定されない。
[Manufacturing method of cellulose mixed fatty acid ester]
The obtained cellulose mixed fatty acid ester has an acetyl group and an acyl group having 3 or more carbon atoms, has an acetyl substitution degree DSa of 1.5 or more and less than 2.6, and is acyl substituted with an acyl group having 3 or more carbon atoms. The production method is not particularly limited as long as the degree DSb is more than 0 and 0.30 or less, and the total degree of substitution DS, which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less.
 例えば、(1)α-セルロース含有率の比較的高いパルプ原料(溶解パルプ)を、離解・解砕後、アシル化溶媒を散布混合する前処理工程と、(2)アシル化剤、アシル化溶媒及びアシル化触媒(例えば硫酸)よりなる混酸で、(1)の前処理パルプを反応させるアシル化工程と、(3)セルロース混合脂肪酸エステルを加水分解して所望の置換度のセルロース混合脂肪酸エステルとする熟成工程と、(4)加水分解反応の終了したセルロース混合脂肪酸エステルを反応溶液から沈殿分離、精製、安定化、乾燥する後処理工程より成る製造方法が挙げられる。アシル化工程では、炭素数3以上のアシル基に対応するアシル化剤を少なくとも含むアシル化剤が用いられる。 For example, (1) a pretreatment step of disintegrating and crushing a pulp raw material (dissolved pulp) having a relatively high α-cellulose content and then spraying and mixing an acylating solvent, and (2) an acylating agent and an acylating solvent. And an acylation step of reacting the pretreated pulp of (1) with an acid mixture consisting of an acylation catalyst (for example, sulfuric acid), and (3) hydrolysis of the cellulose mixed fatty acid ester to obtain a cellulose mixed fatty acid ester having a desired degree of substitution. Examples thereof include a production method including a post-treatment step of separating, purifying, stabilizing, and drying the cellulose mixed fatty acid ester having been hydrolyzed from the reaction solution. In the acylation step, an acylating agent containing at least an acylating agent corresponding to an acyl group having 3 or more carbon atoms is used.
 アシル化剤の構成としては、無水酢酸を必須として含む。その他のアシル化剤も、無水カルボン酸である必要がある。無水カルボン酸は対応するカルボン酸に無水酢酸を添加して、無水カルボン酸、無水酢酸、酢酸、カルボン酸を分留することで得られる。 Acetic anhydride is essential as the composition of the acylating agent. Other acylating agents also need to be anhydrous carboxylic acids. The carboxylic acid anhydride is obtained by adding acetic anhydride to the corresponding carboxylic acid and distilling off the carboxylic acid anhydride, acetic anhydride, acetic acid and the carboxylic acid.
 他の製造方法の例として、所定のアセチル置換度を有するセルロースアセテートを、炭素数3以上のアシル基に対応するアシル化剤を用いて、アシル化することにより、本開示のセルロース混合脂肪酸エステルが得られてもよい。また、セルロースアセテートをピリジン等の溶媒に溶解した後、対応する脂肪族カルボン酸を添加して加水分解し、エステル交換させることにより本開示のセルロース混合脂肪酸エステルを製造することもできる。 As an example of another production method, a cellulose acetate having a predetermined degree of acetyl substitution is acylated with an acylating agent corresponding to an acyl group having 3 or more carbon atoms to obtain the cellulose mixed fatty acid ester of the present disclosure. May be obtained. Further, the cellulose mixed fatty acid ester of the present disclosure can also be produced by dissolving cellulose acetate in a solvent such as pyridine, then adding the corresponding aliphatic carboxylic acid, hydrolyzing the ester, and exchanging the ester.
 [セルロース混合脂肪酸エステル組成物]
 本開示に係るセルロース混合脂肪酸エステル組成物は、前述したセルロース混合脂肪酸エステルと、添加剤とを含む。この添加剤は、下記(a)-(c)からなる群から選択される。
 (a)1重量%水溶液の20℃におけるpHが8以上の物質
 (b)20℃の水に2重量%以上溶解する物質
及び
 (c)海水中で生分解性を示す物質
[Cellulose mixed fatty acid ester composition]
The cellulose mixed fatty acid ester composition according to the present disclosure contains the above-mentioned cellulose mixed fatty acid ester and additives. This additive is selected from the group consisting of the following (a)-(c).
(A) A substance having a pH of 8 or more at 20 ° C. of a 1% by weight aqueous solution (b) A substance that dissolves 2% by weight or more in water at 20 ° C. and (c) A substance that exhibits biodegradability in seawater.
 1重量%水溶液の20℃におけるpHが8以上の物質(a)は、弱塩基性の海水中においてセルロース混合脂肪酸エステルの加水分解(特に、脱アセチル化)を促進する。これにより、セルロース混合脂肪酸エステル組成物の生分解性向上に寄与すると考えられる。 A substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution promotes hydrolysis (particularly deacetylation) of a cellulose mixed fatty acid ester in weakly basic seawater. This is considered to contribute to the improvement of biodegradability of the cellulose mixed fatty acid ester composition.
 また、20℃の水に2重量%以上溶解する物質(b)は、セルロース混合脂肪酸エステル組成物が海水中に投入された場合に溶解して、セルロース混合脂肪酸エステル組成物から溶出する。海水中で生分解性を示す物質(c)は、セルロース混合脂肪酸エステル組成物が海水中に投入された時点から生分解することにより、セルロース混合脂肪酸エステル組成物から徐々に溶出する。これらの溶出により、セルロース混合脂肪酸エステル組成物が構成した成形品の中に構造上の空隙が形成され、成形品の実質的な表面積が増大する。表面積の増大により、海水中でのセルロース混合脂肪酸エステルの加水分解(特に、脱アセチル化)が促進され、また、空隙部から微生物が侵入しやすくなることから、セルロース混合脂肪酸エステル組成物の生分解性が向上すると考えられる。 Further, the substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more dissolves when the cellulose mixed fatty acid ester composition is put into seawater and elutes from the cellulose mixed fatty acid ester composition. The substance (c) exhibiting biodegradability in seawater is gradually eluted from the cellulose mixed fatty acid ester composition by biodegrading from the time when the cellulose mixed fatty acid ester composition is put into seawater. Due to these elutions, structural voids are formed in the molded product composed of the cellulose mixed fatty acid ester composition, and the substantial surface area of the molded product is increased. The increase in the surface area promotes the hydrolysis (particularly, deacetylation) of the cellulose mixed fatty acid ester in seawater, and also facilitates the invasion of microorganisms from the voids, so that the cellulose mixed fatty acid ester composition is biodegraded. It is thought that the sex will improve.
 セルロース混合脂肪酸エステル組成物における添加剤の作用は、製品として使用している際には発現せず、海水と接した後に速やかに発現されることが好ましい。よって、添加剤が固体であれば、粒子状としてセルロース混合脂肪酸エステル組成物中に分散されていることが好ましく、その粒子径はできる限り小さいことが好ましく、その比表面積が大きいものが好ましい。 It is preferable that the action of the additive in the cellulose mixed fatty acid ester composition is not expressed when it is used as a product, but is rapidly expressed after contact with seawater. Therefore, if the additive is a solid, it is preferably dispersed in the cellulose mixed fatty acid ester composition in the form of particles, the particle size is preferably as small as possible, and the specific surface area thereof is preferably large.
 [セルロース混合脂肪酸エステルの含有量]
 海水中で高い生分解性が発揮されるとの観点から、セルロース混合脂肪酸エステル組成物における、本開示のセルロース混合脂肪酸エステルの含有量は、組成物全体に対して、50重量%以上が好ましく、55重量%以上がより好ましく、60重量%以上が特に好ましい。添加剤による分解促進効果が有効に発揮されるとの観点から、セルロース混合脂肪酸エステルの含有量は、90重量%以下が好ましく、85重量%以下がより好ましい。本開示の組成物におけるセルロース混合脂肪酸エステルの含有量は、50~90重量%であってよく、50~85重量%であってよく、55~90重量%であってよく、55~85重量%であってよく、60~90重量%であってよく、60~85重量%であってよい。物性の異なる2種以上のセルロース混合脂肪酸エステルを併用する場合、その合計量が前述の数値範囲に調整される。
[Contents of cellulose mixed fatty acid ester]
From the viewpoint of exhibiting high biodegradability in seawater, the content of the cellulose mixed fatty acid ester of the present disclosure in the cellulose mixed fatty acid ester composition is preferably 50% by weight or more with respect to the entire composition. 55% by weight or more is more preferable, and 60% by weight or more is particularly preferable. From the viewpoint that the decomposition promoting effect of the additive is effectively exhibited, the content of the cellulose mixed fatty acid ester is preferably 90% by weight or less, more preferably 85% by weight or less. The content of the cellulose mixed fatty acid ester in the composition of the present disclosure may be 50 to 90% by weight, may be 50 to 85% by weight, may be 55 to 90% by weight, and may be 55 to 85% by weight. It may be 60 to 90% by weight, and may be 60 to 85% by weight. When two or more kinds of cellulose mixed fatty acid esters having different physical characteristics are used in combination, the total amount thereof is adjusted to the above-mentioned numerical range.
 [添加剤の添加量]
 生分解性の向上に寄与しうるとの観点から、本開示に係るセルロース混合脂肪酸エステル組成物における添加剤の総添加量は、組成物全体に対して、3重量%以上が好ましく、5重量%以上がより好ましい。成形容易との観点から、添加剤の総添加量は、40重量%以下が好ましく、35重量%以下がより好ましい。本開示の組成物における添加剤の総添加量は、3~40重量%であってよく、3~35重量%であってよく、5~40重量%であってよく、5~35重量%であってよい。複数の添加剤を併用する場合、その合計量が前述の数値範囲に調整される。
[Amount of additives added]
From the viewpoint of contributing to the improvement of biodegradability, the total amount of additives added to the cellulose mixed fatty acid ester composition according to the present disclosure is preferably 3% by weight or more, preferably 5% by weight, based on the entire composition. The above is more preferable. From the viewpoint of easy molding, the total amount of the additive added is preferably 40% by weight or less, more preferably 35% by weight or less. The total amount of the additive added in the composition of the present disclosure may be 3 to 40% by weight, may be 3 to 35% by weight, may be 5 to 40% by weight, and may be 5 to 35% by weight. It may be there. When a plurality of additives are used in combination, the total amount is adjusted within the above-mentioned numerical range.
 [セルロース混合脂肪酸エステル及び添加剤の含有量]
 優れた生分解性が得られるとの観点から、本開示に係るセルロース混合脂肪酸エステル組成物中における、セルロース混合脂肪酸エステル及び添加剤の合計含有量は、85重量%以上が好ましく、90重量%以上がより好ましく、95重量%以上が特に好ましい。この合計含有量の上限値は特に限定されず、100重量%であってもよい。
[Contents of cellulose mixed fatty acid ester and additives]
From the viewpoint of obtaining excellent biodegradability, the total content of the cellulose mixed fatty acid ester and the additive in the cellulose mixed fatty acid ester composition according to the present disclosure is preferably 85% by weight or more, preferably 90% by weight or more. Is more preferable, and 95% by weight or more is particularly preferable. The upper limit of the total content is not particularly limited and may be 100% by weight.
 [1重量%水溶液の20℃におけるpHが8以上の物質(a)]
 1重量%水溶液の20℃におけるpHが8以上の物質は、塩基性添加物とも称される。この塩基性添加物としては、1重量%水溶液の20℃におけるpHが8.5以上であることが好ましく、8.5~11であることがより好ましい。1重量%水溶液のpHは、既知の手順に従って、例えばガラスpH電極で測定される。
[A substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution]
A substance having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution is also referred to as a basic additive. As this basic additive, the pH of the 1 wt% aqueous solution at 20 ° C. is preferably 8.5 or more, and more preferably 8.5 to 11. The pH of a 1 wt% aqueous solution is measured according to known procedures, for example with a glass pH electrode.
 なお、本開示において「水溶液」は、溶質がすべて水に溶解している状態のみを意味するものではなく、縣濁液(suspension)を含む概念である。この「懸濁液」は、固体粒子が液体中に分散した分散系であるスラリー(slurry)及びコロイド溶液(colloidal solution)を含む。さらに、本開示において「1重量%水溶液」は、塩基性添加物を1重量%の濃度となるように、水に添加した際に、塩基性添加物の一部が溶解して水溶液となり、残り塩基性添加物の部分が、縣濁液となっているものも含む。 In the present disclosure, the "aqueous solution" does not mean only a state in which all the solutes are dissolved in water, but is a concept including a suspension. This "suspension" includes a slurry and a colloidal solution, which are dispersions in which solid particles are dispersed in a liquid. Further, in the present disclosure, in the "1 wt% aqueous solution", when the basic additive is added to water so as to have a concentration of 1 wt%, a part of the basic additive is dissolved to become an aqueous solution, and the rest. It also includes those in which the portion of the basic additive is a turbid liquid.
 好ましくは、1重量%水溶液の20℃におけるpHが8以上の物質(a)は、下記(a1)-(a3)からなる群から選択される。
 (a1)Na、K、Ca又はMgのいずれかの金属元素と結合する酸素原子を含む無機化合物
 (a2)Na、K、Ca2+又はMg2+から選択される1種以上の金属イオンと、炭酸イオン、炭酸水素イオン、ケイ酸イオン又はアルミン酸イオンから選択される1種以上の陰イオンとを含んでなる金属塩
及び
 (a3)マグネシウムを含む無機化合物
なお、本願明細書において、上記(a1)-(a3)は、セルロース混合脂肪酸エステル製造時に配合されるアルカリ金属及びアルカリ土類金属とは別に、セルロース混合脂肪酸エステルに、添加剤として添加される物質として定義される。
Preferably, the substance (a) having a pH of 8 or more at 20 ° C. of a 1 wt% aqueous solution is selected from the group consisting of the following (a1)-(a3).
(A1) Inorganic compound containing an oxygen atom that binds to any metal element of Na, K, Ca or Mg (a2) With one or more metal ions selected from Na + , K + , Ca 2+ or Mg 2+ . , A metal salt containing one or more anions selected from carbonate ion, hydrogen carbonate ion, silicate ion or aluminate ion and (a3) an inorganic compound containing magnesium. a1)-(a3) are defined as substances added as additives to the cellulose mixed fatty acid ester, separately from the alkali metal and the alkaline earth metal compounded at the time of producing the cellulose mixed fatty acid ester.
 特に、無機化合物(a1)及び金属塩(a2)から選択された添加剤を含むセルロース混合脂肪酸エステル組成物では、その海水生分解性が顕著に向上する。これは、無機化合物(a1)及び金属塩(a2)が、海水中で塩基性を示すことにより、セルロース混合脂肪酸エステルの加水分解を顕著に促進するためと考えられる。この観点から、(a1)及び(a2)から選択される少なくとも1種を添加剤として含む組成物が好ましい。本開示のセルロース混合脂肪酸エステル組成物が、他の塩基性物質として、塩基性のポリマー及びオリゴマー;塩基性のアミノ酸及びタンパク質;並びに塩基性の糖類を含んでもよい。 In particular, in the cellulose mixed fatty acid ester composition containing an additive selected from the inorganic compound (a1) and the metal salt (a2), its seawater biodegradability is remarkably improved. It is considered that this is because the inorganic compound (a1) and the metal salt (a2) remarkably promote the hydrolysis of the cellulose mixed fatty acid ester by exhibiting basicity in seawater. From this viewpoint, a composition containing at least one selected from (a1) and (a2) as an additive is preferable. The cellulose mixed fatty acid ester composition of the present disclosure may contain basic polymers and oligomers; basic amino acids and proteins; and basic saccharides as other basic substances.
 Na、K、Ca又はMgのいずれかの金属元素と結合する酸素原子を含む無機化合物(a1)としては、Na、K、Ca又はMgのいずれかの金属元素の酸化物、水酸化物及び複合酸化物が例示される。生分解性向上及び取扱性容易との観点から、好ましい無機化合物(a1)は、酸化マグネシウム、水酸化マグネシウム、タルク、ハイドロタルサイト、ベントナイト、酸化カルシウム、水酸化カルシウムである。 Examples of the inorganic compound (a1) containing an oxygen atom bonded to any of the metal elements of Na, K, Ca or Mg include oxides, hydroxides and composites of the metal elements of Na, K, Ca or Mg. Oxides are exemplified. From the viewpoint of improving biodegradability and ease of handling, preferable inorganic compounds (a1) are magnesium oxide, magnesium hydroxide, talc, hydrotalcite, bentonite, calcium oxide, and calcium hydroxide.
 Na、K、Ca2+又はMg2+から選択される1種以上の金属イオンと、炭酸イオン、炭酸水素イオン、ケイ酸イオン又はアルミン酸イオンから選択される1種以上の陰イオンとを含んでなる金属塩(a2)としては、炭酸ナトリウム、炭酸カリウム、炭酸カルシウム、炭酸マグネシウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸水素カルシウム、炭酸水素マグネシウム、ケイ酸カルシウム、ケイ酸マグネシウム、アルミン酸マグネシウム、メタケイ酸アルミン酸マグネシウム等が挙げられる。 Contains one or more metal ions selected from Na + , K + , Ca 2+ or Mg 2+ and one or more anions selected from carbonate ion, hydrogen carbonate ion, silicate ion or aluminate ion. As the metal salt (a2) consisting of, sodium carbonate, potassium carbonate, calcium carbonate, magnesium carbonate, sodium hydrogencarbonate, potassium hydrogencarbonate, calcium hydrogencarbonate, magnesium hydrogencarbonate, calcium silicate, magnesium silicate, magnesium aluminate, Examples thereof include magnesium aluminometasilicate.
 アルミン酸ナトリウムには、複酸化物である二酸化ナトリウムアルミニウム:NaAlO、及びヒドロキシ錯体であるテトラヒドロキシドアルミン酸ナトリウム:Na[Al(OH)]等が含まれる。メタケイ酸アルミン酸マグネシウムは、一般式Al・MgO・2SiO・xHO(但し、xは結晶水の数を示し、1≦x≦10である)で示される物質である。メタケイ酸アルミン酸マグネシウムとしては、例えば、日本薬局方外医薬品規格のメタケイ酸アルミン酸マグネシウムを好適に用いることができる。また、ケイ酸(silicic acid)とは、一般式[SiO(OH)4-2xで示されるケイ素、酸素、及び水素の化合物の総称である。 The sodium aluminate includes sodium aluminum dioxide (aluminum dioxide) which is a compound oxide: NaAlO 2 and sodium tetrahydroxydoaluminate which is a hydroxy complex: Na [Al (OH) 4 ] and the like. Magnesium aluminometasilicate is a substance represented by the general formula Al 2O 3 , MgO, 2SiO 2 , xH 2 O (where x indicates the number of water of crystallization and 1 ≦ x ≦ 10). As the magnesium aluminometasilicate, for example, magnesium aluminometasilicate according to a pharmaceutical standard outside the Japanese Pharmacopoeia can be preferably used. Further, silicic acid is a general term for compounds of silicon, oxygen, and hydrogen represented by the general formula [SiO x (OH) 4-2x ] n .
 高い生分解性及び良好な成形性が得られるとの観点から、好ましい金属塩(a2)は、炭酸カルシウム、炭酸マグネシウム、ケイ酸カルシウム、ケイ酸マグネシウム、アルミン酸マグネシウム、メタケイ酸アルミン酸マグネシウムである。 From the viewpoint of obtaining high biodegradability and good moldability, preferable metal salts (a2) are calcium carbonate, magnesium carbonate, calcium silicate, magnesium silicate, magnesium aluminate, and magnesium aluminometasilicate. ..
 マグネシウムを含む無機化合物(a3)としては、酸化マグネシウムが例示される。マグネシウムを含む無機化合物(a3)の主成分が、酸化マグネシウムであることが好ましい。 Examples of the inorganic compound (a3) containing magnesium include magnesium oxide. The main component of the inorganic compound (a3) containing magnesium is preferably magnesium oxide.
 酸化マグネシウム(magnesium oxide)は、化学式MgOで示されるマグネシウムの酸化物であり、マグネシア乳とも称される。酸化マグネシウムは、Al、Si、P,Mn、Fe、Ni、Cu、Znの各元素を微量含んでいてもよい。ここでいう微量とは、1000ppm未満、好ましくは100ppm未満であることを意味する。 Magnesium oxide is an oxide of magnesium represented by the chemical formula MgO, and is also called magnesia milk. Magnesium oxide may contain a trace amount of each element of Al, Si, P, Mn, Fe, Ni, Cu and Zn. The minute amount referred to here means less than 1000 ppm, preferably less than 100 ppm.
 本開示において、酸化マグネシウムの製造方法としては特に限定されない。ドロマイト(CaCO・MgCO)中の天然炭酸マグネシウム鉱石(MgCO)を焼成・粉砕して製造する方法であってもよく、海水中のマグネシウムイオンを水酸化物(Mg(OH))として沈殿させ、これを高温下で脱水して製造する方法であってもよい。 In the present disclosure, the method for producing magnesium oxide is not particularly limited. It may be a method of firing and crushing natural magnesium carbonate ore (MgCO 3 ) in dolomite (CaCO 3 / MgCO 3 ), and magnesium ions in seawater are used as hydroxide (Mg (OH) 2 ). It may be produced by precipitating and dehydrating it at a high temperature.
 [20℃の水に2重量%以上溶解する物質(b)]
 20℃の水に2重量%以上溶解する物質(b)としては、水溶性である限り高分子物質であっても、低分子物質であってもよい。好ましくは、20℃の水に2重量%以上溶解する物質(b)は、下記(b1)-(b3)からなる群から選択される。
 (b1)グリセリンエステル
 (b2)クエン酸エステル
及び
 (b3)数平均重合度が20以下であるポリエチレングリコール
[Substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more]
The substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more may be a high molecular weight substance or a low molecular weight substance as long as it is water-soluble. Preferably, the substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more is selected from the group consisting of the following (b1)-(b3).
(B1) Glycerin ester (b2) Citric acid ester and (b3) Polyethylene glycol having a number average degree of polymerization of 20 or less
 グリセリンエステル(b1)、クエン酸エステル(b2)及び数平均重合度が20以下のポリエチレングリコール(b3)は、セルロース混合脂肪酸エステルの可塑剤としても作用する。従って、これらを添加剤として含むセルロース混合脂肪酸エステル組成物は、溶融成形が容易である。 Glycerin ester (b1), citric acid ester (b2) and polyethylene glycol (b3) having a number average degree of polymerization of 20 or less also act as a plasticizer for a cellulose mixed fatty acid ester. Therefore, the cellulose mixed fatty acid ester composition containing these as an additive is easy to melt-mold.
 グリセリンエステル(b1)は、グリセリンの少なくとも1つの水酸基がエステル化されている化合物であり、好ましくは、分子量150以下、より好ましくは分子量130以下のカルボン酸によりエステル化されている化合物である。グリセリンエステル(b1)は、グリセリンの3個の水酸基すべてが同じカルボン酸によってエステル化されているものでもよく、2個の水酸基が同じカルボン酸によってエステル化されているものでもよく、グリセリンの3個の水酸基すべてが異なるカルボン酸によってエステル化されているものでもよい。 The glycerin ester (b1) is a compound in which at least one hydroxyl group of glycerin is esterified, and is preferably a compound esterified with a carboxylic acid having a molecular weight of 150 or less, more preferably 130 or less. The glycerin ester (b1) may be one in which all three hydroxyl groups of glycerin are esterified with the same carboxylic acid, two hydroxyl groups may be esterified with the same carboxylic acid, and three of glycerin. All of the hydroxyl groups of the above may be esterified with different carboxylic acids.
 カルボン酸としては、脂肪族カルボン酸(脂肪酸)であってもよく、芳香族カルボン酸であってもよい。環境への負荷低減の観点から、脂肪酸が好ましい。飽和脂肪酸であってもよく、不飽和脂肪酸であってもよい。好ましくは、飽和脂肪酸でエステル化されたグリセリンエステル(b1)である。飽和脂肪酸の具体例として、ギ酸、酢酸、プロピオン酸、酪酸等が挙げられる。より好ましいグリセリンエステル(b1)は、アセチル置換度0以上3以下のグリセリンアセテートであり、グリセリンの3個の水酸基すべてが酢酸によってエステル化(言い換えればアセチル化)されたトリアセチン(グリセロールトリスアセタート)が特に好ましい。 The carboxylic acid may be an aliphatic carboxylic acid (fatty acid) or an aromatic carboxylic acid. Fatty acids are preferable from the viewpoint of reducing the burden on the environment. It may be a saturated fatty acid or an unsaturated fatty acid. Preferred is a glycerin ester (b1) esterified with saturated fatty acids. Specific examples of saturated fatty acids include formic acid, acetic acid, propionic acid, butyric acid and the like. A more preferable glycerin ester (b1) is glycerin acetate having an acetyl substitution degree of 0 or more and 3 or less, and triacetin (glycerol triacetate) in which all three hydroxyl groups of glycerin are esterified (in other words, acetylated) with acetic acid is used. Especially preferable.
 トリアセチンは、人が摂取しても安全と認められる成分であり、容易に生分解されるため環境への負荷が小さい。また、トリアセチンをセルロース混合脂肪酸エステルに添加することにより得られるセルロース混合脂肪酸エステル組成物は、セルロース混合脂肪酸エステルを単体で用いた場合よりも生分解性が向上する。さらに、トリアセチンをセルロース混合脂肪酸エステルに添加することにより、セルロース混合脂肪酸エステルのガラス転移温度を効率よく低下させることができる。このため、原料に対して優れた熱成形性を付与することができる。 Triacetin is a component that is recognized as safe even if ingested by humans, and because it is easily biodegraded, it has a small impact on the environment. Further, the cellulose mixed fatty acid ester composition obtained by adding triacetin to the cellulose mixed fatty acid ester has improved biodegradability as compared with the case where the cellulose mixed fatty acid ester is used alone. Further, by adding triacetin to the cellulose mixed fatty acid ester, the glass transition temperature of the cellulose mixed fatty acid ester can be efficiently lowered. Therefore, excellent thermoformability can be imparted to the raw material.
 クエン酸エステル(b2)は、クエン酸の少なくとも1つのカルボキシル基がエステル化されている化合物である。クエン酸エステル(b2)は、クエン酸の3個のカルボキシル基すべてが同じ炭化水素基によってエステル化されているものでもよく、2個のカルボキシル基が同じ炭化水素基によってエステル化されているものでもよく、グリセリンの3個のカルボキシル基すべてが異なる炭化水素基によってエステル化されているものでもよい。 The citric acid ester (b2) is a compound in which at least one carboxyl group of citric acid is esterified. The citrate ester (b2) may be one in which all three carboxyl groups of citrate are esterified with the same hydrocarbon group, or two carboxyl groups are esterified with the same hydrocarbon group. Often, all three carboxyl groups of glycerin may be esterified with different hydrocarbon groups.
 炭化水素基としては、直鎖状であってもよく、分岐状であってもよく、環状であってもよい。脂肪族炭化水素基が好ましく、飽和脂肪族炭化水素基(アルキル基)がより好ましい。アルキル基の具体例としては、メチル基、エチル基、プロピル基等が挙げられる。好ましいクエン酸エステル(b2)として、クエン酸トリエチル、クエン酸アセチルトリエチル等が例示される。 The hydrocarbon group may be linear, branched, or cyclic. An aliphatic hydrocarbon group is preferable, and a saturated aliphatic hydrocarbon group (alkyl group) is more preferable. Specific examples of the alkyl group include a methyl group, an ethyl group, a propyl group and the like. Examples of the preferred citric acid ester (b2) include triethyl citrate and acetyltriethyl citrate.
 数平均重合度が20以下であるポリエチレングリコール(b3)は、繰り返し単位としてエチレンオキシ基を有している。重合度とは、繰り返し単位の数である。数平均重合度が20以下であるポリエチレングリコール(b)は、海水に溶解しやすく、生分解性の向上に寄与しうる。この観点から、ポリエチレングリコールの数平均重合度は18以下がより好ましく、15以下が特に好ましい。成形品とした場合のブリードアウトを抑制する観点から、ポリエチレングリコールの数平均重合度は2以上が好ましく、3以上がより好ましい。数平均重合度は、ポリスチレンを標準物質として用いたサイズ排除クロマトグラフィ(GPC)で測定された数平均分子量から算出される。 Polyethylene glycol (b3) having a number average degree of polymerization of 20 or less has an ethyleneoxy group as a repeating unit. The degree of polymerization is the number of repeating units. Polyethylene glycol (b) having a number average degree of polymerization of 20 or less is easily dissolved in seawater and can contribute to the improvement of biodegradability. From this viewpoint, the number average degree of polymerization of polyethylene glycol is more preferably 18 or less, and particularly preferably 15 or less. From the viewpoint of suppressing bleed-out in the case of a molded product, the number average degree of polymerization of polyethylene glycol is preferably 2 or more, and more preferably 3 or more. The number average degree of polymerization is calculated from the number average molecular weight measured by size exclusion chromatography (GPC) using polystyrene as a standard substance.
 [海水中で生分解性を示す物質(c)]
 海水中で生分解性を示す物質(c)としては、例えば、ASTM D6691で規定された方法で、120日経過後に、比較対象となるセルロースに対し、50重量%以上分解する物質、好ましくは70重量%以上分解する物質、さらに好ましくは90重量%以上分解する物質が挙げられる。
[Substance showing biodegradability in seawater (c)]
The substance (c) showing biodegradability in seawater is, for example, a substance that decomposes by 50% by weight or more with respect to the cellulose to be compared after 120 days by the method specified by ASTM D6691, preferably 70. Examples thereof include a substance that decomposes by weight% or more, and more preferably a substance that decomposes by 90% by weight or more.
 前記海水中で生分解性を示す物質(c)として、例えば、重量平均分子量5万以下のポリエステルが例示される。ポリヒドロキシブチレート、ポリ(3-ヒドロキシブチレート-コ-3-ヒドロキシヘキサノエート、ポリブチレンサクシネート、ポリカプロラクトン、ポリグリコール酸からなる群から選択されるポリエステルが好ましい。 As the substance (c) exhibiting biodegradability in seawater, for example, polyester having a weight average molecular weight of 50,000 or less is exemplified. Polyesters selected from the group consisting of polyhydroxybutyrate, poly (3-hydroxybutyrate-co-3-hydroxyhexanoate, polybutylene succinate, polycaprolactone, polyglycolic acid) are preferred.
 [好ましい添加剤の組み合わせ]
 生分解性向上の観点から、本開示のセルロース混合脂肪酸エステル組成物は、酸化マグネシウム、メタケイ酸アルミン酸マグネシウム及びトリアセチンから選択される添加剤を含むことが好ましい。生分解性向上及び成形容易との観点から、本開示のセルロース混合脂肪酸エステル組成物は、酸化マグネシウム及びメタケイ酸アルミン酸マグネシウムから選択される少なくとも1つと、トリアセチンと、を含むことが好ましい。酸化マグネシウム及びトリアセチンの組み合わせからなる添加剤がより好ましい。
[Preferable combination of additives]
From the viewpoint of improving biodegradability, the cellulose mixed fatty acid ester composition of the present disclosure preferably contains an additive selected from magnesium oxide, magnesium aluminometasilicate and triacetin. From the viewpoint of improving biodegradability and ease of molding, the cellulose mixed fatty acid ester composition of the present disclosure preferably contains at least one selected from magnesium oxide and magnesium aluminometasilicate, and triacetin. Additives consisting of a combination of magnesium oxide and triacetin are more preferred.
 [セルロース混合脂肪酸エステル組成物の製造方法]
 本開示のセルロース混合脂肪酸エステル組成物は、アセチル基及び炭素数3以上のアシル基を有しており、アセチル置換度DSaが、1.5以上2.6未満であり、炭素数3以上のアシル基によるアシル置換度DSbが、0を超えて0.30以下であり、アセチル置換度DSaとアシル置換度DSbとの合計である総置換度DSが2.6以下である、セルロース混合脂肪酸エステルと、前述した添加剤と、をアセトン等の溶媒中で混合した後、溶媒を除去することにより得られる。本開示のセルロース混合脂肪酸エステル組成物が、溶融混練することにより得られてもよい。好ましくは、この組成物は、セルロース混合脂肪酸エステル及び添加剤を混合した後、溶融混練することにより得られる。溶融混練前の混合により、添加剤とセルロース混合脂肪酸エステルとがより均一に、また短時間で馴染むことで、得られる混練物が均質化するため、溶融流動性及び加工精度が向上した組成物が得られる。
[Method for producing cellulose mixed fatty acid ester composition]
The cellulose mixed fatty acid ester composition of the present disclosure has an acetyl group and an acyl group having 3 or more carbon atoms, has an acetyl substitution degree DSa of 1.5 or more and less than 2.6, and has an acyl group having 3 or more carbon atoms. With a cellulose mixed fatty acid ester in which the acyl substitution degree DSb by the group is more than 0 and 0.30 or less, and the total substitution degree DS, which is the total of the acetyl substitution degree DSa and the acyl substitution degree DSb, is 2.6 or less. , The above-mentioned additives are mixed in a solvent such as acetone, and then the solvent is removed. The cellulose mixed fatty acid ester composition of the present disclosure may be obtained by melt-kneading. Preferably, this composition is obtained by mixing a cellulose mixed fatty acid ester and an additive, and then melt-kneading. By mixing before melt-kneading, the additive and the cellulose mixed fatty acid ester are more uniformly blended in a short time, so that the obtained kneaded product is homogenized, so that the composition with improved melt fluidity and processing accuracy can be obtained. can get.
 セルロース混合脂肪酸エステル及び添加剤の混合には、ヘンシェルミキサー等の既知の混合機が用いられうる。乾式混合でもよく、湿式混合でもよい。ヘンシェルミキサー等の混合機を用いる場合、混合機内の温度は、セルロース混合脂肪酸エステルが溶融しない温度、例えば、20℃以上200℃未満が好ましい。 A known mixer such as a Henschel mixer can be used for mixing the cellulose mixed fatty acid ester and the additive. Dry mixing may be used, or wet mixing may be used. When a mixer such as a Henschel mixer is used, the temperature inside the mixer is preferably a temperature at which the cellulose mixed fatty acid ester does not melt, for example, 20 ° C or higher and lower than 200 ° C.
 セルロース混合脂肪酸エステル及び添加剤の溶融混練、又は、セルロース混合脂肪酸エステル及び添加剤の混合後の溶融混練には、二軸押出機等の押出機等が用いられうる。混練物の均一性及び加熱劣化抑制の観点から、押出機による混練温度(シリンダー温度)は170℃以上230℃以下が好ましい。本開示のセルロース混合脂肪酸エステルは、ガラス転移温度が低く、可塑化温度が低下するため、230℃以下、好ましくは200℃以下の温度で充分均一な混練物が得られうる。例えば、二軸押出機を用いて溶融混練する場合には、混練温度(シリンダー温度とも称する)は200℃であってもよい。二軸押出機の先端に取り付けたダイスから混練物をストランド状に押出した後、ホットカットしてペレットにしてもよい。このときダイス温度は、220℃程度であってよい。 An extruder such as a twin-screw extruder may be used for melt-kneading the cellulose-mixed fatty acid ester and the additive, or for melt-kneading after mixing the cellulose-mixed fatty acid ester and the additive. From the viewpoint of uniformity of the kneaded product and suppression of heat deterioration, the kneading temperature (cylinder temperature) by the extruder is preferably 170 ° C. or higher and 230 ° C. or lower. Since the cellulose mixed fatty acid ester of the present disclosure has a low glass transition temperature and a low plasticization temperature, a sufficiently uniform kneaded product can be obtained at a temperature of 230 ° C. or lower, preferably 200 ° C. or lower. For example, when melt-kneading using a twin-screw extruder, the kneading temperature (also referred to as cylinder temperature) may be 200 ° C. The kneaded product may be extruded into a strand shape from a die attached to the tip of a twin-screw extruder and then hot-cut to form pellets. At this time, the die temperature may be about 220 ° C.
 得られるセルロース混合脂肪酸エステル組成物全体に対する添加剤の添加量は、3重量%以上40重量%以下が好ましい。2種以上の添加剤を配合する場合、その合計量が3重量%以上40重量%以下となるように調整する。 The amount of the additive added to the entire obtained cellulose mixed fatty acid ester composition is preferably 3% by weight or more and 40% by weight or less. When two or more kinds of additives are blended, the total amount is adjusted to be 3% by weight or more and 40% by weight or less.
 得られるセルロース混合脂肪酸エステル組成物全体に対するセルロース混合脂肪酸エステルの配合量は、50重量%以上が好ましく、50重量%以上90重量%以下がより好ましい。2種以上のセルロース混合脂肪酸エステルを配合する場合、その合計量が、好ましくは50重量%以上、より好ましくは50重量%以上90重量%以下となるように調整する。 The blending amount of the cellulose mixed fatty acid ester with respect to the entire obtained cellulose mixed fatty acid ester composition is preferably 50% by weight or more, more preferably 50% by weight or more and 90% by weight or less. When two or more kinds of cellulose mixed fatty acid esters are blended, the total amount is adjusted so as to be preferably 50% by weight or more, more preferably 50% by weight or more and 90% by weight or less.
 セルロース混合脂肪酸エステル組成物の生分解性を阻害しない範囲で、この組成物に、前述した添加剤とは異なる他の添加剤を配合してもよい。他の添加剤として、着色剤、紫外線吸収剤、光安定剤、酸化防止剤、熱安定剤、光学特性調整剤、蛍光増白剤及び難燃剤等が例示される。この場合、セルロース混合脂肪酸エステル組成物中における、セルロース混合脂肪酸エステル及び添加剤の合計含有量が、85重量%以上となるように配合することが好ましい。 Other additives different from the above-mentioned additives may be added to this composition as long as the biodegradability of the cellulose mixed fatty acid ester composition is not impaired. Examples of other additives include colorants, ultraviolet absorbers, light stabilizers, antioxidants, heat stabilizers, optical property adjusters, fluorescent whitening agents, flame retardants and the like. In this case, it is preferable to blend the cellulose mixed fatty acid ester composition so that the total content of the cellulose mixed fatty acid ester and the additive is 85% by weight or more.
 本開示のセルロース混合脂肪酸エステル組成物は、溶融成形性に優れるため、溶融成形用としても好適である。本開示のセルロース混合脂肪酸エステル組成物を成形してなる成形体の形状としては、特に限定されず、例えば、繊維等の一次元的成形体;フィルム等の二次元的成形体;並びにペレットを含む粒子状、チューブ及び中空円柱状等の三次元的成形体が挙げられる。 The cellulose mixed fatty acid ester composition of the present disclosure is also suitable for melt molding because it has excellent melt moldability. The shape of the molded body obtained by molding the cellulose mixed fatty acid ester composition of the present disclosure is not particularly limited, and includes, for example, a one-dimensional molded body such as a fiber; a two-dimensional molded body such as a film; and pellets. Examples thereof include three-dimensional molded bodies such as particles, tubes, and hollow cylinders.
 本開示のセルロース混合脂肪酸エステル又はセルロース混合脂肪酸エステル組成物は、海水中で優れた生分解性を有するため、ストロー、コップ等の容器、包装材、バインダー、及びタバコフィルター等の使い捨てにされ易い製品;衣料用繊維;不織布;化粧品ビーズ・スクラブ等使用時に部分的にでも水と共に自然界に流れてしまう製品;並びに衛生材(オムツ、生理用品)等トイレに流せることが期待される製品等に好適である。 Since the cellulose mixed fatty acid ester or the cellulose mixed fatty acid ester composition of the present disclosure has excellent biodegradability in seawater, it is a product that is easily disposable such as containers such as straws and cups, packaging materials, binders, and tobacco filters. ; Fiber for clothing; Non-woven fabric; Products that partially flow into the natural world with water when used, such as cosmetic beads and scrubs; be.
 以下、実施例によって本開示の効果が明らかにされる。各実施形態における各構成及びそれらの組み合わせ等は、一例であって、本開示の主旨から逸脱しない範囲内で、適宜、構成の付加、省略、置換、及びその他の変更が可能である。本開示は、実施形態によって限定されることはなく、クレームの範囲によってのみ限定される。なお、特に言及しない限り、試験温度は全て室温(20℃±5℃)である。 Hereinafter, the effects of the present disclosure will be clarified by the examples. Each configuration and a combination thereof in each embodiment are examples, and the configurations can be added, omitted, replaced, and other changes as appropriate without departing from the gist of the present disclosure. The present disclosure is not limited by embodiments, but only by the scope of the claims. Unless otherwise specified, all test temperatures are room temperature (20 ° C ± 5 ° C).
 [実施例1]
 20gのセルロースアセテート(アセチル総置換度2.15)をピリジン180gに投入し、80℃に加熱して溶解させた。得られた溶液を5℃に冷却した後、撹拌しながら無水プロピオン酸5.5gを添加し、液温を5℃に維持しつつ30分間撹拌を継続した。その後、得られた反応液を、撹拌しながら80℃に加熱した。5時間経過した時点でメタノール1.1Lを添加して反応物を沈殿させ、沈殿物をろ過により分離した。得られた沈殿物を、500mLの混合溶媒(容量比CHCl/MeOH=9/1)に溶解させ、メタノール4.5Lを添加して再沈殿させることにより精製した。その後、沈殿物をろ過により分離して、メタノール及び純粋で洗浄後、80℃で3時間真空乾燥することにより、実施例1のセルロース混合脂肪酸エステルを得た。H-NMR測定によりアセチル置換度DSa及びアシル置換度DSbを測定し、総置換度DSa+DSbを求めた。また、示差走査熱量計(TAインスツルメント社製)を用いて、ガラス転移温度Tg(℃)を測定した。得られた結果が下表1に示されている。
[Example 1]
20 g of cellulose acetate (total degree of acetyl substitution 2.15) was added to 180 g of pyridine and heated to 80 ° C. to dissolve it. After cooling the obtained solution to 5 ° C., 5.5 g of propionic anhydride was added while stirring, and stirring was continued for 30 minutes while maintaining the liquid temperature at 5 ° C. Then, the obtained reaction solution was heated to 80 ° C. with stirring. After 5 hours, 1.1 L of methanol was added to precipitate the reactants, and the precipitate was separated by filtration. The obtained precipitate was dissolved in 500 mL of a mixed solvent (volume ratio CH 2 Cl 2 / MeOH = 9/1), and 4.5 L of methanol was added for reprecipitation for purification. Then, the precipitate was separated by filtration, washed with methanol and pure, and vacuum dried at 80 ° C. for 3 hours to obtain a cellulose mixed fatty acid ester of Example 1. 1 The acetyl substitution degree DSa and the acyl substitution degree DSb were measured by 1 H-NMR measurement, and the total substitution degree DSa + DSb was determined. In addition, the glass transition temperature Tg (° C.) was measured using a differential scanning calorimeter (manufactured by TA Instruments). The obtained results are shown in Table 1 below.
 [実施例2-3及び比較例1-3]
 アセチル置換度DSa及びアシル置換度DSbが下表1に示されるものとなるように、各試薬の添加量を変更した以外は、実施例1と同様にして、実施例2-3及び比較例1-3のセルロース混合脂肪酸エステルを得た。
[Examples 2-3 and Comparative Examples 1-3]
Examples 2-3 and Comparative Example 1 are the same as in Example 1 except that the amount of each reagent added is changed so that the degree of acetyl substitution DSa and the degree of acyl substitution DSb are as shown in Table 1 below. A cellulose mixed fatty acid ester of -3 was obtained.
 [実施例4]
 実施例1のセルロース混合脂肪酸エステル95重量部と、添加剤としてメタケイ酸アルミン酸マグネシウム(富士化学工業社製)5重量部とを乾燥状態でブレンドし、80℃で3時間以上乾燥させ、さらに、ヘンシェルミキサーを用いて攪拌混合し、セルロース混合脂肪酸エステル及び添加剤の混合物を得た。得られた混合物を、二軸押出機(株式会社池貝製、商品名「PCM30」、シリンダー温度:180℃、ダイ温度:180℃)に供給して溶融混練した後、ストランド状に押し出すことにより、実施例3のセルロース混合脂肪酸エステル組成物を得た。押し出したものは、ホットカットしてペレットとした。H-NMR測定によりアセチル置換度DSa及びアシル置換度DSbを測定し、総置換度DSa+DSbを求めた。得られた結果が下表2に示されている。
[Example 4]
95 parts by weight of the cellulose mixed fatty acid ester of Example 1 and 5 parts by weight of magnesium aluminometasilicate (manufactured by Fuji Chemical Industry Co., Ltd.) as an additive were blended in a dry state, dried at 80 ° C. for 3 hours or more, and further. The mixture was stirred and mixed using a Henschel mixer to obtain a mixture of a cellulose mixed fatty acid ester and an additive. The obtained mixture is supplied to a twin-screw extruder (manufactured by Ikekai Co., Ltd., trade name "PCM30", cylinder temperature: 180 ° C., die temperature: 180 ° C.), melt-kneaded, and then extruded into a strand shape. The cellulose mixed fatty acid ester composition of Example 3 was obtained. The extruded material was hot-cut to make pellets. 1 The acetyl substitution degree DSa and the acyl substitution degree DSb were measured by 1 H-NMR measurement, and the total substitution degree DSa + DSb was determined. The results obtained are shown in Table 2 below.
 [実施例5-8]
 組成を下表2に示される通りとした他は実施例4と同様にして、実施例5-8のセルロース混合脂肪酸エステル組成物を得た。
[Example 5-8]
The cellulose mixed fatty acid ester composition of Example 5-8 was obtained in the same manner as in Example 4 except that the composition was as shown in Table 2 below.
 [実施例9-13]
 実施例1のセルロース混合脂肪酸エステルに代えて、実施例2のセルロース混合脂肪酸エステルを用い、組成を下表2に示される通りとした他は実施例4と同様にして、実施例9-13のセルロース混合脂肪酸エステル組成物を得た。
[Example 9-13]
Example 9-13 in the same manner as in Example 4 except that the cellulose mixed fatty acid ester of Example 2 was used instead of the cellulose mixed fatty acid ester of Example 1 and the composition was as shown in Table 2 below. A cellulose mixed fatty acid ester composition was obtained.
 [海水生分解度の評価]
 実施例1-13及び比較例1-3の海水生分解度を評価した。実施例4-13は、溶融押出にて得たペレットを、それぞれ、平均粒子径20μm程度に粉砕後、下記生分解試験に供した。
[Evaluation of seawater biodegradation]
The degree of seawater biodegradation of Examples 1-13 and Comparative Example 1-3 was evaluated. In Example 4-13, pellets obtained by melt extrusion were each pulverized to an average particle size of about 20 μm and then subjected to the following biodegradation test.
 各試料60mgを、海水250gに投入し、温度30℃にて撹拌した。試料投入時から90日後及び120日後の二酸化炭素発生量を測定した。試験に供した各試料について測定した全有機炭素量(TOC)から理論的二酸化炭素発生量を算出し、この理論的二酸化炭素発生量に対する、測定値からブランク(海水のみ)の測定値を差し引いた値の比を、生分解度(%)とした。得られた結果が下表1及び2に示されている。 60 mg of each sample was put into 250 g of seawater and stirred at a temperature of 30 ° C. The amount of carbon dioxide generated 90 days and 120 days after the sample was charged was measured. The theoretical carbon dioxide generation amount was calculated from the total organic carbon amount (TOC) measured for each sample used in the test, and the measured value of the blank (seawater only) was subtracted from the measured value for this theoretical carbon dioxide generation amount. The ratio of the values was taken as the degree of biodegradation (%). The obtained results are shown in Tables 1 and 2 below.
Figure JPOXMLDOC01-appb-T000001
 
Figure JPOXMLDOC01-appb-T000001
 
Figure JPOXMLDOC01-appb-T000002
 
Figure JPOXMLDOC01-appb-T000002
 
 表1に示される通り、炭素数3以上のアシル基を含む実施例1-3のセルロース混合脂肪酸エステルは、炭素数3以上のアシル基を含まないセルロースアセテートと比較して、ガラス転移温度が低下した。実施例1-3のセルロース混合脂肪酸エステルは、温度180℃以下の溶融押出によって、支障なく成形できるものであった。一方、炭素数3以上のアシル基を含むが、総置換度が2.6を超える比較例3は、ガラス転移温度は低下したものの、海水中での生分解性に劣るものであった。 As shown in Table 1, the cellulose mixed fatty acid ester of Example 1-3 containing an acyl group having 3 or more carbon atoms has a lower glass transition temperature than the cellulose acetate containing no acyl group having 3 or more carbon atoms. bottom. The cellulose mixed fatty acid ester of Example 1-3 could be molded without any trouble by melt extrusion at a temperature of 180 ° C. or lower. On the other hand, in Comparative Example 3 containing an acyl group having 3 or more carbon atoms but having a total degree of substitution exceeding 2.6, the glass transition temperature was lowered, but the biodegradability in seawater was inferior.
 また、表2に示される通り、実施例のセルロース混合脂肪酸エステル組成物は、添加剤を含むことにより、対応するセルロース混合脂肪酸エステルと比較して、海水中での分解速度が向上した。この評価結果から、本開示の優位性は明らかである。 Further, as shown in Table 2, the cellulose mixed fatty acid ester composition of the example contained an additive, and the decomposition rate in seawater was improved as compared with the corresponding cellulose mixed fatty acid ester. From this evaluation result, the superiority of the present disclosure is clear.
 以上説明されたセルロース混合脂肪酸エステル及び組成物は、溶融成形、さらには溶融製膜を用いる種々の分野において、生分解性材料として適用されうる。
 
The cellulose mixed fatty acid ester and composition described above can be applied as a biodegradable material in various fields using melt molding and further melt forming.

Claims (15)

  1.  アセチル基及び炭素数3以上のアシル基を有しており、
     アセチル置換度DSaが、1.5以上2.6未満であり、
     前記炭素数3以上のアシル基によるアシル置換度DSbが、0を超えて0.30以下であり、
     前記アセチル置換度DSaと、前記アシル置換度DSbとの合計である総置換度DSが2.6以下である、セルロース混合脂肪酸エステル。
    It has an acetyl group and an acyl group having 3 or more carbon atoms.
    The degree of acetyl substitution DSa is 1.5 or more and less than 2.6.
    The degree of acyl substitution DSb by the acyl group having 3 or more carbon atoms is more than 0 and 0.30 or less.
    A cellulose mixed fatty acid ester having a total substitution degree DS of 2.6 or less, which is the sum of the acetyl substitution degree DSa and the acyl substitution degree DSb.
  2.  前記アシル基の炭素数が、3以上10以下である、請求項1に記載のセルロース混合脂肪酸エステル。 The cellulose mixed fatty acid ester according to claim 1, wherein the acyl group has 3 or more and 10 or less carbon atoms.
  3.  前記アシル基が、プロピオニル基又はブチリル基である、請求項1又は2に記載のセルロース混合脂肪酸エステル。 The cellulose mixed fatty acid ester according to claim 1 or 2, wherein the acyl group is a propionyl group or a butyryl group.
  4.  前記アシル置換度DSbが、0.01以上0.20以下である、請求項1から3のいずれかに記載のセルロース混合脂肪酸エステル。 The cellulose mixed fatty acid ester according to any one of claims 1 to 3, wherein the acyl substitution degree DSb is 0.01 or more and 0.20 or less.
  5.  前記総置換度DSが、2.0以上2.6以下である、セルロース混合脂肪酸エステル。 Cellulose mixed fatty acid ester having a total degree of substitution DS of 2.0 or more and 2.6 or less.
  6.  請求項1から5のいずれかに記載のセルロース混合脂肪酸エステルと、添加剤と、を含有し、
     前記添加剤が、(a)1重量%水溶液の20℃におけるpHが8以上の物質、(b)20℃の水に2重量%以上溶解する物質、及び、(c)海水中で生分解性を示す物質からなる群から選択される、セルロース混合脂肪酸エステル組成物。
    The cellulose mixed fatty acid ester according to any one of claims 1 to 5 and an additive are contained.
    The additive is (a) a substance having a pH of 8 or more at 20 ° C. in a 1 wt% aqueous solution, (b) a substance soluble in 2 wt% or more in water at 20 ° C., and (c) biodegradable in seawater. A cellulose mixed fatty acid ester composition selected from the group consisting of substances showing the above.
  7.  前記セルロース混合脂肪酸エステルの含有量が、50重量%以上である、請求項6に記載のセルロース混合脂肪酸エステル組成物。 The cellulose mixed fatty acid ester composition according to claim 6, wherein the content of the cellulose mixed fatty acid ester is 50% by weight or more.
  8.  前記添加剤の総添加量が、3重量%以上40重量%以下である、請求項6又は7に記載のセルロース混合脂肪酸エステル組成物。 The cellulose mixed fatty acid ester composition according to claim 6 or 7, wherein the total amount of the additives added is 3% by weight or more and 40% by weight or less.
  9.  前記1重量%水溶液の20℃におけるpHが8以上の物質(a)が、
     (a1)Na、K、Ca又はMgのいずれかの金属元素と結合する酸素原子を含む無機化合物
     (a2)Na、K、Ca2+又はMg2+から選択される1種以上の金属イオンと、炭酸イオン、炭酸水素イオン、ケイ酸イオン又はアルミン酸イオンから選択される1種以上の陰イオンとを含んでなる金属塩
    及び
     (a3)マグネシウムを含む無機化合物
    からなる群から選択される、請求項6から8のいずれかに記載のセルロース混合脂肪酸エステル組成物。
    The substance (a) having a pH of 8 or more at 20 ° C. of the 1% by weight aqueous solution is
    (A1) Inorganic compound containing an oxygen atom that binds to any of the metal elements of Na, K, Ca or Mg (a2) With one or more metal ions selected from Na + , K + , Ca 2+ or Mg 2+ . , A metal salt comprising one or more anions selected from carbonate ion, hydrogen carbonate ion, silicate ion or aluminate ion and (a3) selected from the group consisting of an inorganic compound containing magnesium. Item 6. The cellulose mixed fatty acid ester composition according to any one of Items 6 to 8.
  10.  前記マグネシウムを含む無機化合物(a3)の主成分が酸化マグネシウムである、請求項9に記載のセルロース混合脂肪酸エステル組成物。 The cellulose mixed fatty acid ester composition according to claim 9, wherein the main component of the inorganic compound (a3) containing magnesium is magnesium oxide.
  11.  前記20℃の水に2重量%以上溶解する物質(b)が、
     (b1)グリセリンエステル
     (b2)クエン酸エステル
    及び
     (b3)数平均重合度が20以下であるポリエチレングリコール
    からなる群から選択される、請求項6から10のいずれかに記載のセルロース混合脂肪酸エステル組成物。
    The substance (b) that dissolves in water at 20 ° C. in an amount of 2% by weight or more is
    The cellulose mixed fatty acid ester composition according to any one of claims 6 to 10, selected from the group consisting of (b1) glycerin ester (b2) citric acid ester and (b3) polyethylene glycol having a number average degree of polymerization of 20 or less. thing.
  12.  前記海水中で生分解性を示す物質(c)が、重量平均分子量5万以下のポリエステルである、請求項6から11のいずれかに記載のセルロース混合脂肪酸エステル組成物。 The cellulose mixed fatty acid ester composition according to any one of claims 6 to 11, wherein the substance (c) exhibiting biodegradability in seawater is a polyester having a weight average molecular weight of 50,000 or less.
  13.  前記ポリエステルが、ポリヒドロキシブチレート、ポリ(3-ヒドロキシブチレート-コ-3-ヒドロキシヘキサノエート、ポリブチレンサクシネート、ポリカプロラクトン及びポリグリコール酸からなる群から選択される、請求項12に記載のセルロース混合脂肪酸エステル組成物。 12. The polyester according to claim 12, wherein the polyester is selected from the group consisting of polyhydroxybutyrate, poly (3-hydroxybutyrate-co-3-hydroxyhexanoate, polybutylene succinate, polycaprolactone and polyglycolic acid. Cellulose mixed fatty acid ester composition.
  14.  前記添加剤が、酸化マグネシウム、メタケイ酸アルミン酸マグネシウム及びトリアセチンから選択される、請求項6から13のいずれかに記載のセルロース混合脂肪酸エステル組成物。 The cellulose mixed fatty acid ester composition according to any one of claims 6 to 13, wherein the additive is selected from magnesium oxide, magnesium aluminometasilicate and triacetin.
  15.  前記添加剤が、酸化マグネシウム及びトリアセチンの組み合わせからなる、請求項6から13のいずれかに記載のセルロース混合脂肪酸エステル組成物。 The cellulose mixed fatty acid ester composition according to any one of claims 6 to 13, wherein the additive comprises a combination of magnesium oxide and triacetin.
PCT/JP2020/039574 2020-10-21 2020-10-21 Cellulose mixed fatty acid ester and cellulose mixed fatty acid ester composition WO2022085120A1 (en)

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