WO2022082830A1

WO2022082830A1 - Tool system and method of using same

Info

Publication number: WO2022082830A1
Application number: PCT/CN2020/124019
Authority: WO
Inventors: 贾娈娈; 陈艾骎
Original assignee: 苏州润迈德医疗科技有限公司
Priority date: 2020-10-23
Filing date: 2020-10-27
Publication date: 2022-04-28
Also published as: CN112178025A

Abstract

A tool system and a method of using same. The tool system comprises a base, a control device, a power device, a first mold, and a second mold. The control device is installed on the base, and is connected to the power device. The first mold is installed on the base, and is used for installation of a first tool. The second mold is installed on the power device, and is used for installation of a second tool. The second mold can slide up and down to place the second tool in the first tool. The method of using the tool system comprises: installing the first tool in the first mold; starting the tool system; controlling the second mold to move downward until the second mold is connected to the first mold; placing the second tool in the second mold; and causing the first tool and the second tool to be fixedly connected. The invention realizes automatic installation of the first tool and the second tool, and solves the problems of inconvenient manual installation, low fixing reliability, a low yield, and low work efficiency.

Description

A tooling system and method of using the same

technical field

The invention relates to the technical field of medical instruments, in particular to a tooling system and a method for using the same.

Background technique

Medical devices have high and strict requirements for production, such as high precision and high degree of automation.

However, the prior art lacks equipment for automatic installation of medical devices, especially: lack of automatic installation equipment for three-way valves and spring needles, and manual installation has the problems of unstable fixation, inconvenient installation, low qualification rate and low work efficiency.

SUMMARY OF THE INVENTION

The present application provides a tooling system and a method for using the same, so as to solve the problems in the prior art that the fixation is not firm, the installation is inconvenient, the qualification rate is low, and the work efficiency is low.

In order to achieve the above object, the present application provides a tooling system, which is characterized by comprising: a base, a control device, a power device, a first mold and a second mold;

The control device is mounted on the base and connected with the power device;

The first mold is installed on the base for installing the first tool;

The second mold is installed on the power device for installing the second tool, and the second tool is installed in the first tool by sliding up and down.

Optionally, in the above-mentioned tooling system, the base includes: a base and a mounting plate, and the corresponding mounting plate is vertically arranged on the base.

Optionally, in the above-mentioned tooling system, the control device is mounted on the mounting plate.

Optionally, in the above-mentioned tooling system, the power device includes: a drive unit, a support plate, a moving unit and a slide rail, the support plate is mounted on the top of the mounting plate, and the drive unit is connected to the control device, The moving unit is installed on the sliding rail, the driving unit is connected with the moving unit, and the second mold is arranged on the moving unit.

Optionally, in the above-mentioned tooling system, the first mold is a three-way valve mold, and the second mold is an insert mold; the three-way valve mold is installed on the base, and the three-way valve mold is At least one groove is set on it, and the groove is used to install the three-way valve; the insert mold is installed on the power unit, and at least one installation hole is set on the insert mold, and the installation hole is used for installation The insert is placed inside the three-way valve by sliding it up and down.

Optionally, the above-mentioned tooling system is directed toward the first mold, the second mold is provided with positioning posts, the first mold is provided with positioning holes, and the positioning posts are provided in the positioning holes.

Optionally, in the above-mentioned tooling system, the first mold is an elastic sheet mold, the second mold is a pressing mold, and the elastic sheet mold includes a body and a first installation groove provided on the body, the The first installation groove is used to set the device for installing the elastic sheet; the pressing die includes a pressing unit and a loading unit, the loading unit is arranged at the bottom of the pressing unit, and the bottom of the loading unit is provided with the top of the elastic sheet Loading slot of the same shape.

Optionally, in the above-mentioned tooling system, the first installation groove includes a groove body and a socket provided in the groove body, the socket protrudes upward along the direction from the elastic sheet die to the pressing die, and the socket A second groove is arranged in the protrusion, and at least one elastic piece installation groove is arranged in the second groove.

Optionally, in the above-mentioned tooling system, the loading unit includes the loading groove and the connecting piece that are cross-connected in sequence, and the connecting piece is a protrusion along the pressing unit to the elastic piece mold, and the loading The groove is a groove along the elastic sheet mold to the pressing unit.

Optionally, the above-mentioned tooling system further includes: a connecting device arranged on the base, the connecting device, the mounting plate, and the control device are arranged in sequence, and the connecting device is used to connect the control device The device is arranged on the mounting plate, and the connecting device is connected with the first mold.

Optionally, in the above-mentioned tooling system, feet are provided at the bottom of the base.

Optionally, in the above-mentioned tooling system, the drive unit is a hydraulic cylinder; and/or the control device includes a controller and a drive motor, and the drive motor is connected to the controller and the hydraulic cylinder.

In a second aspect, the application provides a method for using a tooling system, including:

installing the first tooling in the first mold;

Start the tooling system;

control the second mold to move downward until the second mold is connected with the first mold;

Put the second tool into the second mold;

making the first tooling and the second tooling fixedly connected;

The second mold is controlled to move upward and away from the first mold.

The beneficial effects brought by the solutions provided in the embodiments of the present application include at least:

The application provides a tooling system, which includes installing a first tooling in a first mold; starting the tooling system; controlling the second mold to move downward until the second mold is connected with the first mold; Second tooling; the first tooling and the second tooling are fixedly connected to realize the automatic installation of the first tooling and the second tooling, which solves the problems of inconvenient manual installation, weak fixing, low qualification rate and low work efficiency .

Description of drawings

The accompanying drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:

1 is a schematic structural diagram of an embodiment of a tooling system;

2 is a schematic structural diagram of another embodiment of a tooling system;

FIG. 3 is a flow chart of a method of using a tooling system.

Detailed ways

In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Various embodiments of the present invention will be disclosed in the drawings below, and for the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the invention. That is, in some embodiments of the invention, these practical details are unnecessary. In addition, for the purpose of simplifying the drawings, some well-known structures and components are shown in a simple schematic manner in the drawings.

As shown in FIG. 1 , the present application provides a tooling system, including: a base 300 , a control device 400 , a power device 500 , a first mold 100 and a second mold 200 ; the control device 400 is mounted on the base 300 , and The power device 500 is connected; the first mold 100 is installed on the base 300 for installing the first tool; the second mold 200 is installed on the power device 500 for installing the second tool, and the second tool is installed by sliding up and down. in the first tooling. In this application, the first tooling is installed in the first mold; the tooling system is started; the second mold is controlled to move downward until the second mold is connected with the first mold; the second tooling is put into the second mold; The first tooling is fixedly connected with the second tooling, which realizes the automatic installation of the first tooling and the second tooling, and solves the problems of inconvenient manual installation, weak fixing, low qualification rate and low work efficiency.

In an embodiment of the present application, the base 300 includes: a base 310 and a mounting plate 320 , and the corresponding mounting plate 320 is vertically disposed on the base 300 .

In one embodiment of the present application, the control device 400 is mounted on the mounting plate 320 .

In one embodiment of the present application, the power device 500 includes: a drive unit 510, a support plate 520, a moving unit 530 and a slide rail 540, the support plate 520 is mounted on the top of the mounting plate 320, the drive unit 510 is connected to the control device 400, and the moving unit The 530 is installed on the slide rail 540 , the driving unit 510 is connected with the moving unit 530 , and the second mold 200 is arranged on the moving unit 530 .

As shown in FIG. 1 , in one embodiment of the present application, the first mold 100 is a three-way valve mold, and the second mold 200 is an insert mold; the three-way valve mold is installed on the base 300 , and the three-way valve mold is set on the At least one first groove 110, the first groove 110 is used to install the three-way valve; the insert mold is installed on the power unit 500, and at least one installation hole 210 is provided on the insert mold, and the installation hole 210 is used to install the insert 600 , by sliding up and down, the insert 600 is placed in the three-way valve. The automatic installation of the three-way valve and the insert is realized, and the installation of a plurality of three-way valves can be completed at one time, which improves the work efficiency and has a high degree of automation.

In an embodiment of the present application, facing the first mold 100 , the second mold 200 is provided with positioning posts 220 , the first mold 100 is provided with positioning holes 120 , and the positioning posts 220 are provided in the positioning holes 120 .

As shown in FIG. 2 , in one embodiment of the present application, the first mold 100 is an elastic sheet mold, the second mold 200 is a pressing mold, and the elastic sheet mold includes a main body 130 and a first installation groove 140 disposed on the main body 130 . The first installation groove 140 is used to set the device to be installed with the elastic piece; the pressing die includes a pressing unit 230 and a loading unit 240, the loading unit 240 is arranged at the bottom of the pressing unit 230, and the bottom of the loading unit 240 is provided with the same shape as the top of the elastic piece the loading slot 241. In this application, the shrapnel is placed in the shrapnel mold, the loading slot 241 is inserted on the shrapnel, the pressing unit 230 is driven downward by the power device 500 to realize the automatic pressing of the shrapnel, and the movement of the pressing unit 230 is controlled by the control device 400 The distance and setting are scientific, which solves the problems that too much force can easily damage components, too little force can easily cause unstable signal transmission and difficult manual operation, and multiple shrapnel can be compressed at one time, which improves work efficiency and improves qualification. Rate.

In an embodiment of the present application, the first installation groove 140 includes a groove body 141 and a socket 142 disposed in the groove body 141 . The socket 142 protrudes upward along the direction from the elastic sheet mold to the pressing mold, and a second concave is arranged in the protrusion. The groove 143 is provided with at least one elastic piece mounting groove 144 in the second groove 143 .

In one embodiment of the present application, the loading unit 240 includes a loading groove 241 and a connecting piece 242 that are cross-connected in sequence. The connecting piece 242 is a protrusion along the pressing unit 230 to the elastic sheet mold, and the loading groove 241 is a protrusion along the elastic sheet mold to the elastic sheet mold. The groove of the pressing unit 230. This setting can ensure that there is a corresponding interval between the shrapnel, and can clamp the shrapnel at the same time, and the design is scientific. In an embodiment of the present application, the top of the loading slot 241 is an arc structure, and the arc structure is consistent with the top structure of the elastic piece, so as to ensure that the elastic piece can be tightly clamped; and/or the width of the loading slot 241 is greater than or equal to two symmetrically arranged The distance between the two shrapnel is set in this way, which can not only ensure that both rows of shrapnel can be clamped by the loading slot 241, but also ensure that the force is uniform.

In an embodiment of the present application, it further includes: a connecting device 700 disposed on the base 300 , the connecting device 700 , the mounting plate 320 , and the control device 400 are arranged in sequence, and the connecting device 700 is used for disposing the control device 400 on the mounting plate 320 Above, the connecting device 700 is connected with the first mold 100 .

In one embodiment of the present application, the bottom of the base 300 is provided with a supporting foot 330 .

In one embodiment of the present application, the driving unit 510 is a hydraulic cylinder; and/or the control device 400 includes a controller and a driving motor, and the driving motor is connected with the controller and the hydraulic cylinder.

As shown in Figure 3, the present application provides a method of using a tooling system, including:

S100, installing the first tooling in the first mold 100;

S200, dripping the binder into the first tooling;

S300, start the tooling system;

S400, controlling the second mold 200 to move downward until the second mold 200 is connected to the first mold 100;

S500, putting a second tooling into the second mold 200;

S600, the first tooling and the second tooling are fixedly connected;

S700 , control the second mold 200 to move upward and leave the first mold 100 .

The specific examples of the present invention described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. invention, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

A tooling system, comprising: a base, a control device, a power device, a first mold and a second mold;

The control device is mounted on the base and connected with the power device;

The first mold is installed on the base for installing the first tool;

The second mold is installed on the power device for installing the second tool, and the second tool is installed in the first tool by sliding up and down.
The tooling system according to claim 1, wherein the base comprises: a base and a mounting plate, and the corresponding mounting plate is vertically arranged on the base.
The tooling system of claim 1, wherein the control device is mounted on the mounting plate.
The tooling system according to claim 2, wherein the power device comprises: a driving unit, a supporting plate, a moving unit and a sliding rail, the supporting plate is mounted on the top of the mounting plate, and the driving unit is connected to the The control device is connected, the moving unit is installed on the sliding rail, the driving unit is connected with the moving unit, and the second mold is arranged on the moving unit.
The tooling system according to claim 2, wherein the first mold is a three-way valve mold, and the second mold is an insert mold; the three-way valve mold is mounted on the base, and the The three-way valve mold is provided with at least one groove, and the groove is used for installing the three-way valve; the insert mold is installed on the power device, and at least one installation hole is provided on the insert mold, and the insert mold is provided with at least one mounting hole. The mounting hole is used to install the insert, and the insert is placed in the three-way valve by sliding up and down.
The tooling system according to claim 5, wherein in the direction of the first mold, a positioning column is provided on the second mold, a positioning hole is provided on the first mold, and the positioning column is provided on the in the positioning hole.
The tooling system according to claim 2, wherein the first mold is an elastic sheet mold, the second mold is a pressing mold, and the elastic sheet mold comprises a body and a first mold disposed on the body. an installation groove, the first installation groove is used to set a device to be installed with an elastic sheet; the pressing die includes a pressing unit and a loading unit, the loading unit is arranged at the bottom of the pressing unit, and the bottom of the loading unit is There is a loading slot with the same shape as the top of the shrapnel.
The tooling system according to claim 7, wherein the first installation groove comprises a groove body and a socket provided in the groove body, and the socket is upward along the direction from the elastic sheet die to the pressing die The protrusion is provided with a second groove, and at least one elastic piece installation groove is provided in the second groove.
The tooling system according to claim 7, wherein the loading unit comprises the loading groove and the connecting piece which are cross-connected in sequence, and the connecting piece is a protrusion extending from the pressing unit to the elastic piece mold. From now on, the loading groove is a groove along the elastic sheet mold to the pressing unit.
The tooling system according to claim 2, further comprising: a connecting device arranged on the base, wherein the connecting device, the mounting plate and the control device are arranged in sequence, and the connecting device uses After the control device is arranged on the mounting plate, the connection device is connected to the first mold.
The tooling system according to claim 1, wherein the bottom of the base is provided with feet.
The tooling system according to claim 4, wherein the drive unit is a hydraulic cylinder; and/or the control device comprises a controller and a drive motor, the drive motor is connected with the controller and the hydraulic cylinder connect.
A method of using a tooling system, comprising:

installing the first tooling in the first mold;

Drop the binder into the first tooling;

Start the tooling system;

control the second mold to move downward until the second mold is connected with the first mold;

Put the second tool into the second mold;

making the first tooling and the second tooling fixedly connected;

The second mold is controlled to move upward and away from the first mold.