WO2022073273A1 - 胶囊内窥镜及其组装方法 - Google Patents

胶囊内窥镜及其组装方法 Download PDF

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Publication number
WO2022073273A1
WO2022073273A1 PCT/CN2020/125738 CN2020125738W WO2022073273A1 WO 2022073273 A1 WO2022073273 A1 WO 2022073273A1 CN 2020125738 W CN2020125738 W CN 2020125738W WO 2022073273 A1 WO2022073273 A1 WO 2022073273A1
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WO
WIPO (PCT)
Prior art keywords
capsule
pcb circuit
circuit board
groove
housing
Prior art date
Application number
PCT/CN2020/125738
Other languages
English (en)
French (fr)
Inventor
李文魁
彭国会
宁浩
Original Assignee
深圳市资福医疗技术有限公司
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Application filed by 深圳市资福医疗技术有限公司 filed Critical 深圳市资福医疗技术有限公司
Publication of WO2022073273A1 publication Critical patent/WO2022073273A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • A61B1/04—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor combined with photographic or television appliances
    • A61B1/041—Capsule endoscopes for imaging
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • A61B1/00112—Connection or coupling means
    • A61B1/00121—Connectors, fasteners and adapters, e.g. on the endoscope handle
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • A61B1/00112—Connection or coupling means
    • A61B1/00121—Connectors, fasteners and adapters, e.g. on the endoscope handle
    • A61B1/00128—Connectors, fasteners and adapters, e.g. on the endoscope handle mechanical, e.g. for tubes or pipes
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
    • A61B1/00147—Holding or positioning arrangements
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00—Constructional details common to different types of electric apparatus
    • H05K7/02—Arrangements of circuit components or wiring on supporting structure

Definitions

  • the invention relates to the technical field of medical equipment, in particular to a capsule endoscope and an assembling method thereof.
  • Capsule endoscopy as a new type of digestive tract physical examination program, has developed rapidly in recent years.
  • Capsule endoscope has the incomparable advantages of traditional intubation endoscope, which has the advantages of convenient inspection, no trauma and pain, and does not affect the normal life of patients. Therefore, capsule endoscope has a trend of gradually replacing traditional intubation gastroenteroscopy.
  • Capsule endoscopes generally include a capsule housing, a capsule inner core built into the capsule housing.
  • the capsule core is the core structure of the capsule endoscope, which includes a camera module, a first lighting module, an image processing module, a permanent magnet, a signal transmission module, a control module, and the like.
  • the existing capsule endoscope has problems such as unstable fixation of capsule endoscope components and inconvenient assembly.
  • the present invention provides a capsule endoscope and an assembling method thereof.
  • the capsule endoscope is easy to assemble and has a stable structure.
  • a capsule endoscope comprising a capsule shell 1 and a capsule inner core 2, the capsule shell 1 includes a shell 11 and a transparent front cover 12, the capsule inner core 2 includes an antenna 22, a battery 23, and N PCB circuit boards 24 and the first camera module 25 , the first lighting module 26 , the image processing module, the signal transmission module and the control module, wherein N is a positive integer, and N ⁇ 2, it is characterized in that the casing 11 is close to the transparent front cover 12 At least two first bosses 111 and at least two first grooves 112 are provided at the end of the M-th PCB; at least two second grooves 24M1 are provided on the Mth PCB circuit board 24M, where M is a positive integer, and 2 ⁇ M ⁇ N, during assembly, the second groove 24M1 cooperates with the first boss 111 so that the capsule inner core 2 is loaded into the outer shell 11.
  • the capsule endoscope further includes: a positioning member 3, the positioning member 3 is provided with at least two second bosses 31, the second bosses 31 limit Located in the limiting groove formed by the first groove 112 and the second groove 24M1, the lower surface of the second boss 31 is in contact with the bottom surface of the first groove 112, and the positioning member 3
  • the bottom surface of 24M is in contact with the upper surface of the Mth PCB circuit board 24M, so that the capsule inner core 2 is positioned in the circumferential direction, radial direction and axial direction of the capsule housing 1 .
  • the inner wall of the transparent front cover 12 is provided with a first stepped surface 121 , and the first stepped surface 121 abuts on the end surface of the housing 11 and the upper surface of the second boss 31 , So that the Mth PCB circuit board 24M is positioned in the axial direction of the capsule shell 1;
  • the end of the transparent front cover 12 is matched with the third step surface 114 .
  • the capsule core 2 includes an FPC flexible cable 27, and every two PCB circuit boards 24 are connected by the FPC flexible cable 27; the outer shell 11 is provided with a guide groove 113 for assembly When assembled, the guide groove 113 is used to cooperate with the FPC flexible cable 27 to guide the capsule core 2 into the outer shell 11; after the assembly is completed, the FPC flexible cable 27 is limited to the guide in the groove 113.
  • the positioning member 3 includes at least two positioning blocks 30, and each of the positioning blocks 30 is provided with at least one of the second bosses 31.
  • the capsule housing 1 further includes a transparent rear cover 13, and the inner wall of the transparent rear cover 13 is provided with a second stepped surface 131;
  • the capsule inner core 2 further includes a second camera module 28, the The second camera module 28 is integrated on the P-th PCB circuit board 24P, wherein M ⁇ P ⁇ N; the lower surface of the P-th PCB circuit board 24P is in contact with the end surface of the casing 11 near the transparent back cover 13 Then, the second stepped surface 131 abuts the upper surface of the P-th PCB circuit board 24P, so that the P-th PCB circuit board 24P is positioned in the axial direction of the capsule housing 1 .
  • the battery 23 is a polymer lithium battery
  • the outer shell of the polymer lithium battery is plastic
  • the shape of the polymer lithium battery is irregular
  • the capsule core 2 includes a magnet 21, so The shape of the magnet 21 is adapted to the shape of the polymer lithium battery.
  • the antenna 22 is arranged in the gap between the capsule shell 1 and the capsule inner core 2.
  • the first lighting module 26 is integrated on a first PCB circuit board 241 , and the first PCB circuit board 241 defines a first through hole through which the camera of the first camera module 25 passes through. Through the first through hole, the lower surface of the first PCB circuit board 241 is fixed on the stepped surface of the first camera module 25 through an adhesive.
  • the lower surface of the second boss 31 and the first groove 112 The bottom surface is in contact with each other, and the bottom surface of the positioning member 3 is in contact with the upper surface of the Mth PCB circuit board 24M, so that the capsule inner core 2 is in the circumferential direction, the radial direction and the axis of the capsule shell 1. Orientation up.
  • the second groove 24M1 forms an avoidance for the first boss 111 , which ensures that during assembly, the Mth PCB circuit board 24M is perpendicular to the axial direction of the housing 11 .
  • the lower surface of the Mth PCB circuit board 24M abuts on the first boss 111, so The second groove 24M1 and the first groove 112 of the casing 11 form a limiting groove, and the second boss 31 of the positioning member 3 is stuck in the second groove 24M1 and the first groove of the casing 11 In the limiting groove formed by 112, the lower surface of the second boss 31 is in contact with the bottom surface of the first groove 112, and the bottom surface of the positioning member 3 is in contact with the upper surface of the Mth PCB circuit board 24M.
  • the surfaces abut against each other, enabling the capsule core 2 to be positioned in the circumferential, radial and axial directions of the capsule shell 1 .
  • the capsule endoscope and the assembling method thereof provided by the present invention are convenient to assemble and have a stable structure.
  • FIG. 1 is a cross-sectional view of the structure of a capsule endoscope in an embodiment of the present invention.
  • FIG. 2 is a perspective view of the structure of the positioning member of the capsule endoscope in the embodiment of the present invention.
  • FIG 3 is a top view of a partial structure of a capsule endoscope in an embodiment of the present invention.
  • FIG. 4 is a top view of another part of the structure of a capsule endoscope in an embodiment of the present invention.
  • FIG. 5 is a perspective view of the structure of a transparent front cover of another capsule endoscope in an embodiment of the present invention.
  • Fig. 6a is a perspective view of the structure of a shell of another capsule endoscope according to an embodiment of the present invention.
  • FIG. 6b is a perspective view of the structure of the shell of another capsule endoscope according to an embodiment of the present invention.
  • FIG. 7 is a perspective view of a partial structure of yet another capsule endoscope according to an embodiment of the present invention.
  • FIG. 8 is a cross-sectional view of the structure of yet another capsule endoscope according to an embodiment of the present invention.
  • FIG. 9 is a top view of a partial structure of yet another capsule endoscope according to an embodiment of the present invention.
  • FIG. 10 is a flowchart of a method for assembling a capsule endoscope according to an embodiment of the present invention.
  • FIG. 11 is an assembly process diagram of another capsule endoscope according to an embodiment of the present invention.
  • capsule shell 1 outer shell 11 , transparent front cover 12 , first boss 111 , first groove 112 , first stepped surface 121 , guide groove 113 , transparent rear cover 13 , second stepped surface 131 , the third step surface 114, the capsule core 2, the magnet 21, the antenna 22, the battery 23, the PCB circuit board 24, the first camera module 25, the first lighting module 26, the FPC flexible cable 27, the Mth PCB circuit board 24M , the second groove 24M1, the second camera module 28, the Pth PCB circuit board 24P, the first PCB circuit board 241, the second PCB circuit board 242, the third PCB circuit board 243, the positioning member 3, the first PCB circuit board 241 Two bosses 31, positioning block 30.
  • an embodiment of the present invention provides a capsule endoscope
  • the capsule endoscope includes a capsule shell 1 and a capsule inner core 2
  • the capsule shell 1 includes an outer shell 11 and a transparent front Cover 12
  • the capsule core 2 includes an antenna 22, a battery 23, N PCB circuit boards 24, a first camera module 25, a first lighting module 26, an image processing module, a signal transmission module and a control module, where N is a positive integer , and N ⁇ 2, the first camera module 25, the first lighting module 26, the FPC flexible cable 27, the image processing module, the signal transmission module and the control module are integrated in the on the PCB circuit board 24; at least two first bosses 111 and at least two first grooves 112 are provided at the end of the casing 11 near the transparent front cover 12; the Mth PCB circuit board 24M is provided with At least two second grooves 24M1, wherein M is a positive integer, and 2 ⁇ M ⁇ N, during assembly, the second grooves 24M1 are matched with the first boss 111, so that the
  • the capsule endoscope further includes a positioning member 3, the positioning member 3 is provided with at least two second bosses 31, and the second bosses 31 are limited in the first groove 112 and the second boss 31.
  • the lower surface of the second boss 31 is in contact with the bottom surface of the first groove 112, and the bottom surface of the positioning member 3 is in contact with the Mth PCB circuit board 24M.
  • the upper surfaces of the capsules abut against each other so that the capsule inner core 2 is positioned in the circumferential, radial and axial directions of the capsule shell 1 .
  • the capsule core 2 includes a first PCB circuit board 241, a second PCB circuit board 242, and a first PCB circuit board 241, a second PCB circuit board 242, and a Three PCB circuit boards 243
  • the first lighting module 26 is integrated on the first PCB circuit board 241
  • the first camera module 25 and the image processing module are integrated on the second PCB circuit board 242
  • the signal transmission module and the control module are integrated on the third PCB circuit board 243 .
  • two second grooves 2421 are formed on the second PCB 242 as an example, and the two second grooves 2421 are evenly distributed on the circumference of the second PCB 242 .
  • a first boss 111 and a first groove 112 are provided on the inner wall of the outer casing 11 near the end of the transparent front cover 12 .
  • the number of the first boss 111 and the number of the first grooves 112 are respectively the same as The number of the grooves 24M1 is the same.
  • the two first bosses 111 are evenly distributed on the circumference of the inner wall of the casing 11, and the two first grooves 112 are evenly distributed on the circumference of the inner wall of the casing 11.
  • the first bosses 111 and the first grooves 112 can be arranged next to each other, or They can be set at a certain distance, and can be specifically designed according to the overall structure of the capsule endoscope.
  • the positioning member 3 is provided with second bosses 31 , and the number of the second bosses 31 is the same as the number of the second grooves 24M1 . In this embodiment, there are two second bosses 31 .
  • the second groove 2421 is matched with the first boss 111, and the size of the second groove 2421 is larger than that of the first boss 111 to ensure that during assembly, the second groove 2421 and the first boss 111 There is a certain gap, so that the second PCB circuit board 242 smoothly passes through the inner side of the casing 11 in the axial direction perpendicular to the casing 11, so that the capsule core 2 is loaded into the casing 11; then the capsule core 2 is rotated to make the capsule core 2
  • the lower surface of the second PCB circuit board 242 abuts on the first boss 111 , the second groove 2421 and the first groove 112 of the housing 11 form a limit groove, the limit groove
  • the shape and size of the second boss 31 are adapted to the shape and size of the second boss 31 respectively; the second boss 31 of the positioning member 3 is placed in the second groove 24M1 and the first groove 112 of the housing 11 is formed.
  • the lower surface of the second boss 31 is in contact with the bottom surface of the first groove 112, and the bottom surface of the positioning member 3 is in contact with the upper surface of the second PCB circuit board 242. connected to position the capsule inner core 2 in the circumferential, radial and axial directions of the capsule shell 1 .
  • the capsule core 2 can be loaded into the casing 11 from the front end of the casing 11 downward, or can be loaded into the casing 11 from the rear end of the casing 11 upward.
  • each PCB from the M+1 th PCB circuit board to the last PCB circuit board should avoid the first boss 111 and avoid the first boss 111.
  • the method can be to reduce the size of each PCB from the M+1st PCB to the last PCB, or to reduce the size of each of the M+1st to the last PCB.
  • a groove may be formed on a PCB circuit board in other ways, and the way of avoiding is not limited here.
  • the capsule shell 1 When the capsule core 2 is loaded into the outer shell 11 from the rear end of the outer shell 11, the capsule shell 1 includes a rear cover, the front and rear ends of the outer shell 11 are open, and the rear cover is used to seal the rear end of the outer shell 11, The capsule core 2 is loaded into the outer shell 11 from the rear end of the outer shell 11 upward, and then the rear end of the outer shell 11 is sealed with a rear cover.
  • the second groove 2421 forms an escape from the first boss 111 , which ensures that the second PCB circuit board 242 is in the axial direction perpendicular to the housing 11 during assembly.
  • the lower surface of the second PCB circuit board 242 abuts on the first boss 111, so
  • the second groove 2421 and the first groove 112 of the casing 11 form a limiting groove, and the second boss 31 of the positioning member 3 is stuck in the second groove 24M1 and the first groove of the casing 11
  • the lower surface of the second boss 31 is in contact with the bottom surface of the first groove 112, and the bottom surface of the positioning member 3 is in contact with the upper surface of the second PCB circuit board 242.
  • the surfaces abut against each other, enabling the capsule core 2 to be positioned in the circumferential, radial and axial directions of the capsule shell 1 . Therefore, the structure of the capsule endoscope is stable.
  • the inner wall of the transparent front cover 12 is provided with a first stepped surface 121 , and the first stepped surface 121 abuts against the end surface of the housing 11 and the The upper surface of the second boss 31, so that the Mth PCB circuit board 24M is positioned in the axial direction of the capsule housing 1;
  • There is a third stepped surface 114 and the end of the transparent front cover 12 is matched with the third stepped surface 114 .
  • the second PCB circuit board 242 is used as an example for the M-th PCB circuit board 24M.
  • the first stepped surface 121 abuts on the end surface of the housing 11 and the upper surface of the second boss 31, so as to
  • the second PCB circuit board 242 is positioned in the axial direction of the capsule housing 1, and the end of the transparent front cover 12 is matched with the third stepped surface 114, thereby obtaining a capsule endoscope with a more stable structure .
  • the capsule core 2 includes an FPC flexible cable 27, and each two of the PCB circuit boards 24 are connected through the FPC flexible cable 27; the The casing 11 is provided with a guide groove 113.
  • the guide groove 113 is used to cooperate with the FPC flexible cable 27 to guide the capsule core 2 into the casing 11; The cable 27 is limited in the guide groove 113 .
  • a groove can be provided on the casing 11 as a guide groove, as shown in Figure 6a; two guide ribs can also be provided, and the two guide ribs and the inner wall of the casing form a guide groove, as shown in Figure 6b.
  • the guide groove 113 plays a guiding role, and the width of the guide groove 113 is larger than the width of the FPC flexible flat cable 27 .
  • one side of the FPC flexible cable 27 is installed along one side of the guide groove 113, and at the same time, the second groove 24M1 of the Mth PCB circuit board 24M is just aligned with the first boss 111 of the housing 11, and the capsule core 2 Put into the housing 11; when the lower surface of the Mth PCB circuit board 24M exceeds the upper surface of the first boss 111, rotate the capsule core 2, when rotated to a certain angle, the capsule core 2
  • the other side of the FPC flexible flat cable 27 is limited by the other side of the guide groove 113 to stop the rotation of the capsule core 2.
  • the second groove of the Mth PCB circuit board just forms a limit with the first groove of the shell 11.
  • the second boss of the positioning member 3 can be smoothly snapped into the limiting groove, so that the capsule inner core 2 is positioned in the circumferential direction of the capsule shell 1, so the structure of the capsule endoscope is more stable.
  • the positioning member 3 includes at least two positioning blocks 30 , and each of the positioning blocks 30 is provided with at least one of the second bosses 31 .
  • the positioning member 3 includes two positioning blocks 30 , and each positioning block 30 is provided with a second boss 31 as an example.
  • the second boss 31 of the positioning block 30 is clamped in the limiting groove formed by the second groove 24M1 and the first groove 112 of the housing 11 .
  • the bottom surface of a groove 112 is in contact with each other, and the bottom surface of the positioning block 30 is in contact with the upper surface of the second PCB circuit board 242 . positioned in the radial direction. Therefore, the structure of the capsule endoscope is stable.
  • the capsule housing 1 further includes a transparent back cover 13 , and the inner wall of the transparent back cover 13 is provided with a second step surface, which is not shown in the figure;
  • the capsule core 2 also includes a second camera module 28, the second camera module 28 is integrated on the P-th PCB circuit board 24P, where M ⁇ P ⁇ N; the lower surface of the P-th PCB circuit board 24P and the housing 11
  • the end surface of the transparent back cover 13 is in contact with each other, and the second stepped surface 131 is in contact with the upper surface of the P-th PCB circuit board 24P, so that the P-th PCB circuit board 24P is in the capsule housing 1 .
  • the outer periphery of the outer casing 11 near the end of the transparent back cover 13 is provided with a fourth stepped surface, which is not shown in the figure. Structural stability of lens capsule endoscopes.
  • the battery 23 is a polymer lithium battery, the outer shell of the polymer lithium battery is plastic, and the shape of the polymer lithium battery is irregular; the capsule core 2 includes a magnet 21.
  • the shape of the magnet 21 is adapted to the shape of the lithium polymer battery.
  • the battery 23 and the magnet 21 are arranged between the Rth PCB and the Qth PCB, where R and Q are positive integers, R ⁇ M, Q ⁇ P, since the Mth PCB and the Pth PCB are
  • R and Q are positive integers, R ⁇ M, Q ⁇ P, since the Mth PCB and the Pth PCB are
  • the upper and lower end faces of the battery 23 need not be in contact with the end faces of the R-th PCB circuit board and the Q-th PCB circuit board respectively, so that the end faces of the battery 23 can be free-form surfaces.
  • the shape of the battery 23 can be irregular.
  • polymer lithium batteries Compared with silver oxide batteries, polymer lithium batteries have the advantages of small mass, strong load capacity and high energy density, which can greatly reduce the weight of capsule endoscopes; in order to reduce the weight of capsule endoscopes, polymer lithium batteries
  • the polymer lithium battery wrapped in plastic shell is of irregular shape, which will waste the internal space of the capsule endoscope.
  • the shape of the magnet 21 is made to match the shape of the polymer lithium battery, so as to make full use of The inner space of the capsule endoscope improves the magnetism of the magnet 21 .
  • the antenna 22 is arranged in the gap between the capsule shell 1 and the capsule inner core 2 , so as to achieve the purpose of saving the space of the capsule endoscope.
  • the antenna 22 is arranged in the gap between the capsule shell 1 and the capsule inner core 2, so as to achieve the purpose of saving the space of the capsule endoscope.
  • the first lighting module 26 is integrated on a first PCB circuit board 241 , and the first PCB circuit board 241 defines a first through hole through which the camera of the first camera module 25 passes through. Through the first through hole, the lower surface of the first PCB circuit board 241 is fixed on the stepped surface of the first camera module 25 through an adhesive, which improves the structural stability of the capsule endoscope.
  • the capsule core 2 further includes a second lighting module and a second camera module, the second lighting module is integrated on the last PCB circuit board, and the last PCB circuit board is provided with a second channel
  • the camera of the second camera module passes through the second through hole, and the lower surface of the last PCB circuit board is fixed on the stepped surface of the second camera module through an adhesive, so as to realize dual Structural stability of lens capsule endoscopes.
  • an embodiment of the present invention provides a method for assembling a capsule endoscope, using the capsule endoscope described in any of the above embodiments, including the following steps:
  • the second groove 24M1 forms an escape from the first boss 111, which ensures that during assembly, the Mth PCB circuit board 24M is in the vertical housing 11.
  • the inner side of the outer casing 11 is smoothly passed in the axial direction, so that the capsule inner core 2 is loaded into the outer casing 11; after the capsule inner core 2 is loaded into the outer casing 11, the lower surface of the Mth PCB circuit board 24M is abutted on the first convex
  • the second groove 24M1 and the first groove 112 of the casing 11 form a limiting groove, and the second boss 31 of the positioning member 3 is clamped in the second groove 24M1 and the casing In the limiting groove formed by the first groove 112 of
  • the upper surfaces of the PCB circuit boards 24M abut against each other, so that the capsule core 2 is positioned in the circumferential and radial directions of the capsule shell 1;
  • the cover is used to complete the assembly of
  • the assembly method is simple and the structure of the obtained capsule endoscope is stable. It should be noted that the capsule core 2 can also be loaded into the outer casing 11 from the front end of the outer casing 11. At this time, each PCB circuit board from the M+1th PCB circuit board to the last PCB circuit board should be avoided. Open the first boss 111, and the way to avoid it can be to reduce the size of each PCB from the M+1 th PCB to the last PCB, or it can be the M+1 th PCB. Grooves are provided on each of the last PCB circuit boards, and other ways are also possible. The way to avoid them is not limited here. In this case, the rear end of the back cover and the shell can be integrally formed. , can also be set separately without limitation.
  • the capsule endoscope includes a capsule housing 1 , a capsule inner core 2 and a positioning member 3 .
  • the capsule shell 1 includes an outer shell 11 , a transparent front cover 12 and a transparent rear cover 13 .
  • the capsule core 2 includes a magnet 21 , an antenna 22 , a battery 23 , N PCB circuit boards 24 , a first camera module 25 , a second camera module 28 , a first lighting module 26 , a second lighting module, and an FPC flexible cable 27 , an image processing module, a signal transmission module and a control module, wherein N is a positive integer, and N ⁇ 2, each two of the PCB circuit boards 24 are connected by the FPC flexible cable 27; the first camera module 25 is integrated on the Mth PCB circuit board 24M, the first lighting module 26 is integrated on the first PCB circuit board; the second camera module 26 is integrated on the Pth PCB circuit board 24P , where M ⁇ P ⁇ N, the second lighting module is integrated on the last PCB circuit board, the battery 23 and the magnet 21 are arranged between the Rth PCB circuit board and the Qth PCB circuit board, R and Q are positive integers, R ⁇ M, Q ⁇ P.
  • At least two first bosses 111 and at least two first grooves 112 are provided at the end of the casing 11 near the transparent front cover 12 ; the outer circumference of the casing 11 near the end of the transparent front cover 12 A third stepped surface 114 is provided; a fourth stepped surface is provided on the outer periphery of the end of the outer casing 11 near the end of the transparent back cover 13, which is not shown in the figure; show.
  • the Mth PCB circuit board 24M is provided with at least two second grooves 24M1, wherein M is a positive integer, and 2 ⁇ M ⁇ N.
  • the positioning member 3 is provided with at least two second bosses 31 .
  • the inner wall of the transparent front cover 12 is provided with a first stepped surface 121; the inner wall of the transparent rear cover 13 is provided with a second stepped surface 131;
  • the assembling method of the above-mentioned capsule endoscope includes the following steps: Please refer to FIG. 1 to FIG. 9 for the structure of the capsule endoscope.
  • connection method between the transparent front cover 12 and the housing 11 includes, but is not limited to, laser welding or glue fixing.
  • S26 Connect the transparent back cover 13 to the outer shell 11 so that the second stepped surface 131 of the transparent rear cover 13 is in contact with the upper surface of the P-th PCB circuit board 24P, and at the same time, the rear end surface of the outer shell 11 is in contact with the P-th PCB.
  • the lower surfaces of the circuit boards 24P are in contact with each other, so that the P-th PCB circuit board 24P is positioned in the axial direction of the capsule housing 1 .
  • the way of connecting the transparent back cover 13 to the housing 11 includes, but is not limited to, laser welding or glue fixing.
  • the assembling method of the capsule endoscope according to the embodiment of the present invention is simple, and the obtained capsule endoscope has a stable structure.

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Abstract

一种胶囊内窥镜及其组装方法，胶囊内窥镜的外壳(11)近透明前盖(12)的端部设置有至少两个第一凸台(111)和至少两个第一凹槽(112)；第M块PCB电路板(24M)设置有至少两个第二凹槽(24M1)；定位构件(3)设置有至少两个第二凸台(31)；第二凹槽(24M1)形成对第一凸台(111)的避让，保证了在组装时，第M块PCB电路板(24M)在外壳(11)的轴向上顺利通过外壳(11)的内侧；胶囊内核(2)装入外壳(11)后，第M块PCB电路板(24M)的下表面抵接在第一凸台(111)上，第二凹槽(24M1)与外壳(11)的第一凹槽(112)形成限位槽，定位构件(3)的第二凸台(31)卡在第二凹槽(24M1)与外壳(11)的第一凹槽(112)形成的限位槽内，第二凸台(31)的下表面与第一凹槽(112)的底面相抵接，定位构件(3)的底面与第M块PCB电路板(24M)的上表面相抵接，实现胶囊内核(2)在胶囊壳体(1)的圆周、径向和轴向方向上定位，达到胶囊内窥镜的结构稳定。

Description

胶囊内窥镜及其组装方法 技术领域
本发明涉及医疗器械技术械领域，尤其涉及一种胶囊内窥镜及其组装方法。
 背景技术
胶囊内窥镜作为一种新型的消化道体检方案，近年来得到了迅猛的发展。胶囊内窥镜拥有传统插管式内镜无法比拟的优势，具有检查方便、无创伤痛苦且不影响患者正常生活等优点，因此胶囊内窥镜有逐渐取代传统插管式肠胃镜的趋势。
胶囊内窥镜通常包括胶囊壳体、内置于所述胶囊壳体内的胶囊内核。所述胶囊内核是所述胶囊内窥镜的核心结构，其包括摄像模块、第一照明模块、图像处理模块、永磁铁、信号传输模块、控制模块等。
现有的胶囊内窥镜存在胶囊内窥镜组件固定不稳定、组装不方便等问题。
 技术问题
为了解决现有技术中存在的上述技术问题，本发明提供一种胶囊内窥镜及其组装方法，该胶囊内窥镜组装方便，且结构稳定。
 技术解决方案
一种胶囊内窥镜，包括胶囊壳体1和胶囊内核2，所述胶囊壳体1包括外壳11和透明前盖12，所述胶囊内核2包括天线22、电池23、N块PCB电路板24及第一摄像模块25、第一照明模块26、图像处理模块、信号传输模块和控制模块，其中N为正整数，且N≥2，其特征在于，所述外壳11近所述透明前盖12的端部设置有至少两个第一凸台111和至少两个第一凹槽112；第M块PCB电路板24M设置有至少两个第二凹槽24M1，其中M为正整数，且2≤M≤N，组装时，所述第二凹槽24M1与所述第一凸台111配合，以使所述胶囊内核2装入所述外壳11内，组装完毕后，所述第一凸台111用于支撑所述第M块PCB电路板24M； 所述胶囊内窥镜还包括：定位构件3，所述定位构件3设置有至少两个第二凸台31，所述第二凸台31限位在所述第一凹槽112和第二凹槽24M1构成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第M块PCB电路板24M的上表面相抵接，以使所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。
    在一些实施例中，所述透明前盖12的内壁设置有第一台阶面121，所述第一台阶面121抵接在所述外壳11的端面及所述第二凸台31的上表面，以使所述第M块PCB电路板24M在所述胶囊壳体1的轴向上定位；所述外壳11近所述透明前盖12的端部的外周设置有第三台阶面114，所述透明前盖12的端部与所述第三台阶面114配合。
  在一些实施例中，所述胶囊内核2包括FPC软排线27，每两块所述PCB电路板24之间通过所述FPC软排线27连接；所述外壳11开设有导向槽113，组装时，所述导向槽113用于与所述FPC软排线27配合，引导所述胶囊内核2装入所述外壳11内；组装完毕后，所述FPC软排线27限位在所述导向槽113内。
  在一些实施例中，所述定位构件3包括至少两个定位块30，每个所述定位块30设置至少一个所述第二凸台31。
在一些实施例中，所述胶囊壳体1还包括透明后盖13，所述透明后盖13的内壁设置有第二台阶面131；所述胶囊内核2还包括第二摄像模块28，所述第二摄像模块28集成在第P块PCB电路板24P上，其中M＜P≤N；所述第P块PCB电路板24P的下表面与所述外壳11近所述透明后盖13的端面相抵接，所述第二台阶面131与所述第P块PCB电路板24P的上表面相抵接，以使所述第P块PCB电路板24P在所述胶囊壳体1的轴向方向上定位。
  在一些实施例中，所述电池23为聚合物锂电池，所述聚合物锂电池的外壳为塑料，所述聚合物锂电池的形状为不规则形状；所述胶囊内核2包括磁铁21，所述磁铁21的形状与所述聚合物锂电池的形状相适配。
  在一些实施例中，所述天线22布置在所述胶囊壳体1和所述胶囊内核2的间隙中。
  在一些实施例中，所述第一照明模块26集成在第一块PCB电路板241上，所述第一块PCB电路板241开设有第一通孔，所述第一摄像模块25的摄像头穿过所述第一通孔，所述第一块PCB电路板241的下表面通过粘接剂固接在所述第一摄像模块25的台阶面上。
  一种胶囊内窥镜的组装方法，应用于上述任意一项所述的胶囊内窥镜，包括：将第M块PCB电路板24M的第二凹槽24M1对准外壳11的第一凸台111，将胶囊内核2装入所述外壳11内；当所述第M块PCB电路板24M的下表面超过所述第一凸台111的上表面时，旋转所述胶囊内核2，使所述第M块PCB电路板24M的下表面抵接在所述第一凸台111上，所述第二凹槽24M1与所述外壳11的第一凹槽112形成限位槽；将定位构件3的第二凸台31置于所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第M块PCB电路板24M的上表面相抵接，以使所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。
  本发明实施例提供的一种胶囊内窥镜，第二凹槽24M1形成对第一凸台111的避让，保证了在组装时，第M块PCB电路板24M在垂直外壳11的轴向方向上顺利通过外壳11的内侧，从而实现胶囊内核2装入外壳11中；胶囊内核2装入外壳11后，第M块PCB电路板24M的下表面抵接在所述第一凸台111上，所述第二凹槽24M1与所述外壳11的第一凹槽112形成限位槽，定位构件3的第二凸台31卡在所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第M块PCB电路板24M的上表面相抵接，实现了所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。
 有益效果
本发明提供的胶囊内窥镜及其组装方法，组装方便，且结构稳定。
 附图说明
图1为本发明实施例中一种胶囊内窥镜的结构的剖视图。
图2为本发明实施例中胶囊内窥镜的定位构件的结构的立体图。
图3为本发明实施例中一种胶囊内窥镜的部分结构的俯视图。
图4为本发明实施例中一种胶囊内窥镜的另一部分结构的俯视图。
图5为本发明实施例中另一种胶囊内窥镜的透明前盖的结构的立体图。
图6a为本发明实施例中又一种胶囊内窥镜的外壳的结构的立体图。
图6b为本发明实施例中又一种胶囊内窥镜的外壳的结构的立体图。
图7为本发明实施例中又一种胶囊内窥镜的部分结构的立体图。
图8为本发明实施例中又一种胶囊内窥镜的结构的剖视图。
图9为本发明实施例又一种胶囊内窥镜的部分结构的俯视图。
图10为本发明实施例中一种胶囊内窥镜的组装方法的流程图。
图11为本发明实施例中另一种胶囊内窥镜的组装过程图。
附图标记说明：胶囊壳体1，外壳11，透明前盖12，第一凸台111，第一凹槽112，第一台阶面121，导向槽113，透明后盖13，第二台阶面131，第三台阶面114，胶囊内核2，磁铁21，天线22，电池23，PCB电路板24，第一摄像模块25，第一照明模块26，FPC软排线27，第M块PCB电路板24M，第二凹槽24M1，第二摄像模块28，第P块PCB电路板24P，第一块PCB电路板241，第二块PCB电路板242，第三块PCB电路板243，定位构件3，第二凸台31，定位块30。
 本发明的最佳实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如图1至图4所示，本发明实施例提供了一种胶囊内窥镜，所述胶囊内窥镜包括胶囊壳体1和胶囊内核2；所述胶囊壳体1包括外壳11和透明前盖12；所述胶囊内核2包括天线22、电池23、N块PCB电路板24及第一摄像模块25、第一照明模块26、图像处理模块、信号传输模块和控制模块，其中N为正整数，且N≥2，，所述第一摄像模块25、所述第一照明模块26、所述FPC软排线27、所述图像处理模块、所述信号传输模块和所述控制模块集成在所述PCB电路板24上；所述外壳11近所述透明前盖12的端部设置有至少两个第一凸台111和至少两个第一凹槽112；第M块PCB电路板24M设置有至少两个第二凹槽24M1，其中M为正整数，且2≤M≤N，组装时，所述第二凹槽24M1与所述第一凸台111相配合，以使所述胶囊内核2装入所述外壳11内，组装完毕后，所述第一凸台111用于支撑所述第M块PCB电路板24M；所述第一摄像模块25集成在所述第M块PCB电路板24M上；所述胶囊内窥镜还包括定位构件3，所述定位构件3设置有至少两个第二凸台31，所述第二凸台31限位在所述第一凹槽112和第二凹槽24M1构成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第M块PCB电路板24M的上表面相抵接，以使所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。
具体地，本实施例的胶囊内窥镜中以3块PCB电路板为例，即胶囊内核2包括从上往下平行设置的第一块PCB电路板241、第二块PCB电路板242和第三块PCB电路板243，所述第一照明模块26集成在所述第一块PCB电路板241上，所述第一摄像模块25和图像处理模块集成在所述第二块PCB电路板242上，所述信号传输模块和控制模块集成在第三块PCB电路板243上。本实施例中，第二块PCB电路板242以开设两个第二凹槽2421为例，两个第二凹槽2421均匀分布在第二块PCB电路板242的圆周上。
所述外壳11近所述透明前盖12的端部的内壁上设置有第一凸台111和第一凹槽112，第一凸台111的数量、第一凹槽112的数量分别与第二凹槽24M1的数量相同，本实施例中，第一凸台111和第一凹槽112分别为两个。两个第一凸台111均匀分布在外壳11内壁的圆周上，两个第一凹槽112均匀分布在外壳11内壁的圆周上，第一凸台111与第一凹槽112可以紧邻设置，也可以相隔一定距离设置，具体可以根据胶囊内窥镜的整体结构来设计。
定位构件3设置有第二凸台31，第二凸台31的数量与第二凹槽24M1的数量相同，本实施例中，第二凸台31为两个。
组装时，第二凹槽2421与第一凸台111相配合，且第二凹槽2421的尺寸大于第一凸台111的尺寸，保证在组装时，第二凹槽2421与第一凸台111存在一定间隙，以第二块PCB电路板242在垂直外壳11的轴向方向上顺利通过外壳11的内侧，从而实现胶囊内核2装入外壳11中；之后旋转所述胶囊内核2，使所述第二块PCB电路板242的下表面抵接在所述第一凸台111上，所述第二凹槽2421与所述外壳11的第一凹槽112形成限位槽，该限位凹槽的形状和尺寸分别与第二凸台31的形状和尺寸相适配；将定位构件3的第二凸台31置于所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第二块PCB电路板242的上表面相抵接，以使所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。
需要说明的是，组装时，胶囊内核2可以从外壳11的前端往下装入外壳11内，也可以从外壳11的后端往上装入外壳11内。对于胶囊内核2从外壳11的前端往下装入外壳11时，从第M+1块PCB电路板到最后一块PCB电路板中的每一块PCB电路板要避开第一凸台111，避开的方式可以是缩小第M+1块PCB电路板到最后一块PCB电路板中的每一块PCB电路板的尺寸，也可以是在第M+1块PCB电路板到最后一块PCB电路板中的每一块PCB电路板上开设凹槽，也可以是其他方式，在此对避开的方式不做限定。对于胶囊内核2从外壳11的后端往上装入外壳11时，胶囊壳体1包括后盖，外壳11的前端和后端都是开口的，后盖用于封住外壳11的后端，胶囊内核2从外壳11的后端往上装入外壳11内，之后用后盖将外壳11的后端封住。
本发明实施例提供的一种胶囊内窥镜，第二凹槽2421形成对第一凸台111的避让，保证了在组装时，第二块PCB电路板242在垂直外壳11的轴向方向上顺利通过外壳11的内侧，从而实现胶囊内核2装入外壳11中；胶囊内核2装入外壳11后，第二块PCB电路板242的下表面抵接在所述第一凸台111上，所述第二凹槽2421与所述外壳11的第一凹槽112形成限位槽，定位构件3的第二凸台31卡在所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第二块PCB电路板242的上表面相抵接，实现了所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。因此该胶囊内窥镜的结构稳定。
如图5和图7所示，在一些实施例中，所述透明前盖12的内壁设置有第一台阶面121，所述第一台阶面121抵接在所述外壳11的端面及所述第二凸台31的上表面，以使所述第M块PCB电路板24M在所述胶囊壳体1的轴向上定位；所述外壳11近所述透明前盖12的端部的外周设置有第三台阶面114，所述透明前盖12的端部与所述第三台阶面114配合。
本实施例中，第M块PCB电路板24M以第二块PCB电路板242为例，第一台阶面121抵接在所述外壳11的端面及所述第二凸台31的上表面，以使所述第二块PCB电路板242在所述胶囊壳体1的轴向上定位，透明前盖12的端部与所述第三台阶面114配合，进而得到结构更稳定的胶囊内窥镜。
如图6a和图6b所示，在一些实施例中，所述胶囊内核2包括FPC软排线27，每两块所述PCB电路板24之间通过所述FPC软排线27连接；所述外壳11开设有导向槽113，组装时，所述导向槽113用于与所述FPC软排线27配合，引导所述胶囊内核2装入所述外壳11内；组装完毕后，所述FPC软排线27限位在所述导向槽113内。
具体地，可以在外壳11上开设一凹槽作为导向槽，如图6a所示；也可以设置两条导向筋，该两条导向筋与外壳内壁形成导向槽，如图6b所示。导向槽113起导向作用，导向槽113的宽度大于FPC软排线27的宽度。组装时，FPC软排线27的一边沿着导向槽113的一边装入，同时第M块PCB电路板24M的第二凹槽24M1刚好对准外壳11的第一凸台111，将胶囊内核2装入外壳11内；当所述第M块PCB电路板24M的下表面超过所述第一凸台111的上表面时，旋转所述胶囊内核2，当旋转到一定角度时，胶囊内核2的FPC软排线27的另一边被导向槽113的另一边限位，使胶囊内核2停止转动，此时第M块PCB电路板的第二凹槽刚好与外壳11的第一凹槽形成限位槽，定位构件3的第二凸台可顺利的卡入此限位槽内，使所述胶囊内核2在所述胶囊壳体1的圆周方向上定位，因此胶囊内窥镜结构更稳定。
在一些实施例中，所述定位构件3包括至少两个定位块30，每个所述定位块30设置至少一个所述第二凸台31。
定位块30的个数可以根据需要进行设定。本实施例中，如图7所示，以定位构件3包括两个定位块30，每个定位块30设置有一个第二凸台31为例。定位块30的第二凸台31卡在所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位块30的底面与所述第二块PCB电路板242的上表面相抵接，实现了所述胶囊内核2在所述胶囊壳体1的圆周方向和径向方向上定位。因此该胶囊内窥镜的结构稳定。
如图8所示，在一些实施例中，所述胶囊壳体1还包括透明后盖13，所述透明后盖13的内壁设置有第二台阶面图中未示出；所述胶囊内核2还包括第二摄像模块28，所述第二摄像模块28集成在第P块PCB电路板24P上，其中M＜P≤N；所述第P块PCB电路板24P的下表面与所述外壳11近所述透明后盖13的端面相抵接，所述第二台阶面131与所述第P块PCB电路板24P的上表面相抵接，使所述第P块PCB电路板24P在胶囊壳体1的轴向方向上定位，从而实现了双镜头胶囊内窥镜的结构稳定性。所述外壳11近所述透明后盖13的端部的外周设置有第四台阶面在图中未示出，所述透明后盖13的端部与所述第四台阶面配合，提高了双镜头胶囊内窥镜的结构稳定性。
如图9所示，进一步地，所述电池23为聚合物锂电池，所述聚合物锂电池的外壳为塑料，所述聚合物锂电池的形状为不规则形状；所述胶囊内核2包括磁铁21，所述磁铁21的形状与所述聚合物锂电池的形状相适配。
具体地，电池23和磁铁21设置在第R块PCB电路板和第Q块PCB电路板之间，R、Q为正整数，R≥M，Q≤P，由于第M块PCB板和第P块PCB板已限位，电池23的上下两个端面可以不用分别与第R块PCB电路板和第Q块PCB电路板的端面相抵接，从而使电池23的端面可以是自由曲面的可能性，从而使电池23的形状可以是不规则的形状。
聚合物锂电池与氧化银电池相比，具有质量小，负载能力强，能量密度高等优点，从而能较大减小胶囊内窥镜的重量；为了减轻胶囊内窥镜的重量，聚合物锂电池采用塑料外壳包裹，塑料外壳包裹的聚合物锂电池为不规则的形状，会浪费胶囊内窥镜的内部空间，将磁铁21的形状做成与聚合物锂电池的形状相适配，从而充分利用胶囊内窥镜的内部空间，提高磁铁21的磁性。
如图8所示，在一些实施例中，所述天线22布置在所述胶囊壳体1和所述胶囊内核2的间隙中，从而达到节省胶囊内窥镜空间的目的。 比如，对于双镜头的胶囊内窥镜，天线22布置在胶囊壳体1和胶囊内核2的间隙，从而达到节省胶囊内窥镜空间的目的。
在一些实施例中，所述第一照明模块26集成在第一块PCB电路板241上，所述第一块PCB电路板241开设有第一通孔，所述第一摄像模块25的摄像头穿过所述第一通孔，所述第一块PCB电路板241的下表面通过粘接剂固接在所述第一摄像模块25的台阶面上，提高了胶囊内窥镜的结构稳定性。
在一些实施例中，所述胶囊内核2还包括第二照明模块和第二摄像模块，所述第二照明模块集成在最后一块PCB电路板上，所述最后一块PCB电路板开设有第二通孔，所述第二摄像模块的摄像头穿过所述第二通孔，所述最后一块PCB电路板的下表面通过粘接剂固接在所述第二摄像模块的台阶面上，实现了双镜头胶囊内窥镜的结构稳定性。
如图10所示，本发明实施例提供一种胶囊内窥镜的组装方法，应用上述任一实施例所述的胶囊内窥镜，包括如下步骤：
S11：将第M块PCB电路板24M的第二凹槽24M1对准外壳11的第一凸台111，将胶囊内核2装入所述外壳11内；
S12：当所述第M块PCB电路板24M的下表面超过所述第一凸台111的上表面时，旋转所述胶囊内核2，使所述第M块PCB电路板24M的下表面抵接在所述第一凸台111上，所述第二凹槽24M1与所述外壳11的第一凹槽112形成限位槽；
S13：将定位构件3的第二凸台31置于所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第M块PCB电路板24M的上表面相抵接，以使所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。
本发明实施例提供的胶囊内窥镜的组装方法，组装时，第二凹槽24M1形成对第一凸台111的避让，保证了在组装时，第M块PCB电路板24M在垂直外壳11的轴向方向上顺利通过外壳11的内侧，从而实现胶囊内核2装入外壳11中；胶囊内核2装入外壳11后，将第M块PCB电路板24M的下表面抵接在所述第一凸台111上，所述第二凹槽24M1与所述外壳11的第一凹槽112形成限位槽，将定位构件3的第二凸台31卡在所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第M块PCB电路板24M的上表面相抵接，实现了所述胶囊内核2在所述胶囊壳体1的圆周方向和径向方向上定位；最后在外壳的前端和后端分别盖上透明前盖和后盖，完成胶囊内窥镜的组装，该组装方法简单，得到的胶囊内窥镜的结构稳定。需要说明的是，胶囊内核2也可以从外壳11的前端往下装入外壳11内，这时，从第M+1块PCB电路板到最后一块PCB电路板中的每一块PCB电路板要避开第一凸台111，避开的方式可以是缩小第M+1块PCB电路板到最后一块PCB电路板中的每一块PCB电路板的尺寸，也可以是在第M+1块PCB电路板到最后一块PCB电路板中的每一块PCB电路板上开设凹槽，也可以是其他方式，在此对避开的方式不做限定，这种情况下，后盖与外壳的后端可以一体成型，也可以分开设置，不做限定。
在另一实施例中，如图8所示，胶囊内窥镜包括胶囊壳体1、胶囊内核2和定位构件3。
所述胶囊壳体1包括外壳11、透明前盖12和透明后盖13。
所述胶囊内核2包括磁铁21、天线22、电池23、N块PCB电路板24及第一摄像模块25、第二摄像模块28、第一照明模块26、第二照明模块，FPC软排线27、图像处理模块、信号传输模块和控制模块，其中N为正整数，且N≥2，每两块所述PCB电路板24之间通过所述FPC软排线27连接；所述第一摄像模块25集成在所述第M块PCB电路板24M上，所述第一照明模块26集成在第一块PCB电路板上；所述第二摄像模块26集成在所述第P块PCB电路板24P上，其中M＜P≤N，所述第二照明模块集成在最后一块PCB电路板上，所述电池23和所述磁铁21设置在第R块PCB电路板和第Q块PCB电路板之间，R、Q为正整数，R≥M，Q≤P。
所述外壳11近所述透明前盖12的端部设置有至少两个第一凸台111和至少两个第一凹槽112；所述外壳11近所述透明前盖12的端部的外周设置有第三台阶面114；所述外壳11近所述透明后盖13的端部的外周设置有第四台阶面在图中未示出；所述外壳11内壁上设置有导向槽图中未示出。
第M块PCB电路板24M设置有至少两个第二凹槽24M1，其中M为正整数，且2≤M≤N。
所述定位构件3设置有至少两个第二凸台31。
所述透明前盖12的内壁设置有第一台阶面121；所述透明后盖13的内壁设置有第二台阶面131；
参照图11，上述胶囊内窥镜的组装方法包括如下步骤：其中胶囊内窥镜的结构请参见图1-图9，
S21：将FPC软排线27的一边沿着导向槽113的一边装入，同时第M块PCB电路板24M的第二凹槽24M1刚好对准外壳11的第一凸台111，将胶囊内核2装入所述外壳11内。
S22：当所述第M块PCB电路板24M的下表面超过所述第一凸台111的上表面时，旋转所述胶囊内核2，当旋转到一定角度时，胶囊内核2的FPC软排线27的另一边被导向槽113的另一边限位，使胶囊内核2停止转动，此时使所述第M块PCB电路板24M的下表面抵接在所述第一凸台111上，所述第二凹槽24M1与所述外壳11的第一凹槽112形成限位槽。
S23：将定位构件3的第二凸台31置于所述第二凹槽24M1与所述外壳11的第一凹槽112形成的限位槽内，所述第二凸台31的下表面与所述第一凹槽112的底面相抵接，所述定位构件3的底面与所述第M块PCB电路板24M的上表面相抵接，以使所述胶囊内核2在所述胶囊壳体1的圆周方向、径向方向和轴向方向上定位。
S24：将第一块PCB电路板241组装到第一摄像模块26上，使第一块PCB电路板241的下表面与第一摄像模块26的台阶面相抵接，并用胶水使其固定。
S25：将透明前盖12与外壳11连接，使透明前盖12的第一台阶面121与外壳11的端面相抵接，同时使透明前盖12的第一台阶面121与定位构件3的第二凸台31的上表面相抵接，从而使第M块PC B电路板24M在所述胶囊壳体1的轴向上定位。具体地，透明前盖12与外壳11的连接方式包括但不限于激光焊接或胶水固定。
S26：将透明后盖13与外壳11连接，使透明后盖13的第二台阶面131与第P块PCB电路板24P的上表面相抵接，同时外壳11的后部的端面与第P块PCB电路板24P的下表面相抵接，使第P块PCB电路板24P在所述胶囊壳体1的轴向上定位。具体地，透明后盖13与外壳11连接方式包括但不限于激光焊接或胶水固定。
本发明实施例的胶囊内窥镜的组装方法简单，得到的胶囊内窥镜结构稳定。
以上结合附图详细描述了本发明实施例的可选实施方式，但是，本发明实施例并不限于上述实施方式中的具体细节，在本发明实施例的技术构思范围内，可以对本发明实施例的技术方案进行多种简单变型，这些简单变型均属于本发明实施例的保护范围。
另外需要说明的是，在上述具体实施方式中所描述的各个具体技术特征，在不矛盾的情况下，可以通过任何合适的方式进行组合。为了避免不必要的重复，本发明实施例对各种可能的组合方式不再另行说明。
此外，本发明实施例的各种不同的实施方式之间也可以进行任意组合，只要其不违背本发明实施例的思想，其同样应当视为本发明实施例所公开的内容。

Claims (9)

  1. 一种胶囊内窥镜，包括胶囊壳体（1）和胶囊内核（2），所述胶囊壳体（1）包括外壳（11）和透明前盖（12），所述胶囊内核（2）包括天线（22）、电池（23）、N块PCB电路板（24）及第一摄像模块（25）、第一照明模块（26）、图像处理模块、信号传输模块和控制模块，其中N为正整数，且N≥2，其特征在于，所述外壳（11）近所述透明前盖（12）的端部设置有至少两个第一凸台（111）和至少两个第一凹槽（112）；第M块PCB电路板（24M）设置有至少两个第二凹槽（24M1），其中M为正整数，且2≤M≤N，组装时，所述第二凹槽（24M1）与所述第一凸台（111）配合，以使所述胶囊内核（2）装入所述外壳（11）内，组装完毕后，所述第一凸台（111）用于支撑所述第M块PCB电路板（24M）；
    所述胶囊内窥镜还包括：定位构件（3），所述定位构件（3）设置有至少两个第二凸台（31），所述第二凸台（31）限位在所述第一凹槽（112）和第二凹槽（24M1）构成的限位槽内，所述第二凸台（31）的下表面与所述第一凹槽（112）的底面相抵接，所述定位构件（3）的底面与所述第M块PCB电路板（24M）的上表面相抵接，以使所述胶囊内核（2）在所述胶囊壳体（1）的圆周方向、径向方向和轴向方向上定位。
  2. 根据权利要求1所述的胶囊内窥镜，其特征在于，所述透明前盖（12）的内壁设置有第一台阶面（121），所述第一台阶面（121）抵接在所述外壳（11）的端面及所述第二凸台（31）的上表面，以使所述第M块PCB电路板（24M）在所述胶囊壳体（1）的轴向上定位；所述外壳（11）近所述透明前盖（12）的端部的外周设置有第三台阶面（114），所述透明前盖（12）的端部与所述第三台阶面（114）配合。
  3. 根据权利要求1所述的胶囊内窥镜，其特征在于，所述胶囊内核（2）包括 FPC软排线（27），每两块所述PCB电路板（24）之间通过所述FPC软排线（27）连接。
  4. 根据权利要求1所述的胶囊内窥镜，其特征在于，所述外壳（11）开设有导向槽（113），组装时，所述导向槽（113）用于与所述FPC软排线（27）配合，引导所述胶囊内核（2）装入所述外壳（11）内；组装完毕后，所述FPC软排线（27）限位在所述导向槽（113）内。
    5. 根据权利要求1所述的胶囊内窥镜，其特征在于，所述定位构件（3）包括至少两个定位块（30），每个所述定位块（30）设置至少一个所述第二凸台（31）。
  5. [根据细则26改正25.11.2020]
    根据权利要求1所述的胶囊内窥镜，其特征在于，所述胶囊壳体（1）还包括透明后盖（13），所述透明后盖（13）的内壁设置有第二台阶面（131）；
    所述胶囊内核（2）还包括第二摄像模块（28），所述第二摄像模块（28）集成在第P块PCB电路板（24P）上，其中M＜P≤N；
    所述第P块PCB电路板（24P）的下表面与所述外壳（11）近所述透明后盖（13）的端面相抵接，所述第二台阶面（131）与所述第P块PCB电路板（24P）的上表面相抵接，以使所述第P块PCB电路板（24P）在所述胶囊壳体（1）的轴向方向上定位。
  6. [根据细则26改正25.11.2020]根据权利要求 1所述的胶囊内窥镜，其特征在于，所述电池（23）为聚合锂电池，所述聚合物锂电池的外壳为塑料，所述聚合物锂电池的形状为不规则形状；所述胶囊内核（2）包括磁铁（21），所述磁铁（21）的形状与所述聚合物锂电池的形状相适配。
  7. [根据细则26改正25.11.2020]根据权利要求1所述的胶囊内窥镜，其特征在于，所述天线（22）布置在所述胶囊壳体（1）和所述胶囊内核（2）的间隙中。
  8. [根据细则26改正25.11.2020]根据权利要求1所述的胶囊内窥镜，其特征在于，所述第一照明模块（26）集成在第一块PCB电路板（241）上，所述第一块PCB电路板（241）开设有第一通孔，所述第一摄像模块（25）的摄像头穿过所述第一通孔，所述第一块PCB电路板（241）的下表面通过粘接剂固接在所述第一摄像模块（25）的台阶面上。
  9. [根据细则26改正25.11.2020]一种胶囊内窥镜的组装方法，应用于权利要求1-9任意一项所述的胶囊内窥镜，其特征在于，包括：
    将第M块PCB电路板（24M）的第二凹槽（24M1）对准外壳（11）的第一凸台（111），将胶囊内核（2）装入所述外壳（11）内；
    当所述第M块PCB电路板（24M）的下表面超过所述第一凸台（111）的上表面时，旋转所述胶囊内核（2），使所述第M块PCB电路板（24M）的下表面抵接在所述第一凸台（111）上，所述第二凹槽（24M1）与所述外壳（11）的第一凹槽（112）形成限位槽；
    将定位构件（3）的第二凸台（31）置于所述第二凹槽（24M1）与所述外壳（11）的第一凹槽（112）形成的限位槽内，所述第二凸台（31）的下表面与所述第一凹槽（112）的底面相抵接，所述定位构件（3）的底面与所述第M块PCB电路板（24M）的上表面相抵接，以使所述胶囊内核（2）在所述胶囊壳体（1）的圆周方向、径向方向和轴向方向上定位。
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