WO2022067997A1 - Pressure maintaining and correction mechanism and correction method of same - Google Patents
Pressure maintaining and correction mechanism and correction method of same Download PDFInfo
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- WO2022067997A1 WO2022067997A1 PCT/CN2020/128573 CN2020128573W WO2022067997A1 WO 2022067997 A1 WO2022067997 A1 WO 2022067997A1 CN 2020128573 W CN2020128573 W CN 2020128573W WO 2022067997 A1 WO2022067997 A1 WO 2022067997A1
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- pressure
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- circumferential
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- pressure maintaining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
Definitions
- the invention relates to the field of non-standard automation, in particular to a pressure-maintaining correction mechanism, and in particular to a correction method for the pressure-maintaining correction mechanism.
- the calibration accuracy is difficult to guarantee, especially for the indenter with a small pressure-holding area, due to its own small pressure-holding area, when there is a certain deviation of the pressure-holding head, the force area under normal conditions is different from the deviation.
- the area does not change much, so that the pressure value under the unit area does not change significantly.
- it is difficult to detect the pressure value change generated in the above situation, so that the operator cannot correct it according to the testing equipment. Correction, resulting in a decrease in accuracy, thereby affecting production quality.
- the main purpose of the present invention is to provide a pressure maintaining correction mechanism, which can enlarge the pressure by equivalently replacing the pressure at the pressure head position to the pressure maintaining skirt with a larger area
- the change trend of the pressure value is convenient for the operator to intuitively understand the position of the pressure-holding head, and then accurately correct the pressure-holding head.
- Another object of the present invention is to provide a pressure-maintaining correction mechanism, which detects the position of the central pressure-maintaining rod through a push assembly, thereby comprehensively detecting the position of the pressure-maintaining head, thereby improving the pressure-maintaining accuracy.
- the invention provides a pressure maintaining correction mechanism, comprising:
- the calibration plate is provided with calibration through holes penetrating the upper and lower surfaces of the calibration plate;
- a circumferential pressure-maintaining assembly formed by at least two circumferential pressure-maintaining heads arranged around them, and an outwardly extending pressure-maintaining skirt is fixed to the outer side of each of the circumferential pressure-maintaining heads;
- At least two circumferential weights At least two circumferential weights
- the calibration plate is sleeved on the outer periphery of the circumferential pressure maintaining component through the calibration through hole, so that the pressure maintaining skirt is projected on the upper surface of the calibration plate; the upper surface of the calibration plate is provided with at least two A pressure sensing component is arranged around the calibration through hole, and the pressure sensing component is located directly below the pressure-holding skirt; each piece of the circumferential counterweight presses down a corresponding piece of the circumferential pressure-holding head The top of the pressure-retaining skirt presses down on the pressure-sensing component.
- the upper surface of the calibration plate is provided with a pressure-bearing groove arranged around the calibration through hole, and the pressure sensing component is arranged in the pressure-bearing groove; when the pressure-maintaining skirt is pressed down on the The pressure-retaining skirt is at least partially received in the pressure-receiving groove when over the pressure sensing member.
- the circumferential arrangement of the circumferential pressure-maintaining head makes the shape and lateral dimension of the pressure-retaining groove fit with the edge of the pressure-retaining skirt.
- the edge of the pressure-retaining skirt is defined by the side wall of the pressure-receiving groove.
- the bottom surface of the pressure-bearing groove extends upward to form a circumferential pressure-bearing bump corresponding to the position of the pressure sensing component;
- the pressure sensing component is mounted on the top surface of the circumferential pressure-bearing bump, and the pressure-maintaining skirt is press-fitted on the circumferential pressure-bearing bump.
- it also includes a central pressure maintaining rod, and the circumferential pressure maintaining head is arranged around the outer circumference of the central pressure maintaining rod;
- the top end of the central pressure maintaining rod is provided with a central counterweight block, and the central counterweight block is pressed down on the central pressure maintaining rod so that the central pressure maintaining rod is pressed down on the central pressure sensing component.
- it also includes a pressure-maintaining support frame, and the calibration plate is arranged on the upper surface of the pressure-maintaining support frame;
- the top of the pressure maintaining support frame is provided with a pressure maintaining through hole penetrating its upper and lower surfaces, the pressure maintaining support frame is provided with a push component located directly below the pressure maintaining through hole, and the central pressure maintaining rod Press down on the top of the ejector assembly.
- the push assembly includes a push plate and a lift driver drivingly connected with the push plate;
- the upper surface of the push plate is provided with a central pressure-bearing bump for receiving the central pressure sensing component, and the lift driver drives the push plate to lift, so that the central pressure-holding rod is pressed on the central pressure-bearing member bump.
- the central pressure maintaining The bottom of the rod protrudes downward from the bottom of the circumferential pressure holding head.
- the present invention also provides a calibration method for the pressure maintaining calibration mechanism as described above, comprising:
- the invention provides a pressure maintaining correction mechanism, which can amplify the changing trend of the pressure value by equivalently replacing the pressure at the position of the circumferential pressure maintaining head to the pressure maintaining skirt with a larger area, thereby facilitating the operator to intuitively understand the pressure maintaining The position of the head, and then the pressure-maintaining head is accurately corrected to meet the demand of the block for the pressure-holding pressure.
- FIG. 1 is a schematic three-dimensional structure diagram of an embodiment of the present invention.
- FIG. 2 is a schematic three-dimensional structure diagram of a pressing assembly in an embodiment of the present invention.
- FIG. 3 is a cross-sectional view of a press-fit assembly in an embodiment of the present invention.
- FIG. 4 is an exploded schematic diagram of a pressing assembly in an embodiment of the present invention.
- FIG. 5 is a schematic diagram of a partial structure of the circumferential holding pressure correction in an embodiment of the present invention.
- FIG. 6 is a schematic three-dimensional structure diagram of a push assembly in an embodiment of the present invention.
- the first pressure-holding block
- correction plate 6541, pressure bearing groove; 6542, circumferential pressure bearing bump; 6543, correction through hole;
- 6581 pressure maintaining support frame
- 6581 pressure maintaining through hole
- 6582 positioning rod
- Pushing assembly 681, Lifting cylinder; 682, Push plate; 6821, Center pressure-bearing bump.
- the present invention provides a pressure maintaining correction mechanism, including a pressing mechanism, and the pressing mechanism includes:
- the central counterweight is pressed down on the top of the central pressure maintaining rod 653 so that the central pressure maintaining rod 653 is pressed down on the central area of the workpiece; each circumferential counterweight is pressed down on the top of the corresponding circumferential pressure maintaining head so that the circumferential pressure maintaining head It is pressed down on the circumferential area of the workpiece; specifically, there are two sets of circumferential pressure maintaining heads, which are symmetrically arranged with respect to the central pressure maintaining rod 653 .
- the central pressure maintaining rod 653 and the circumferential pressure maintaining head are used to maintain pressure in different areas on the workpiece, and the pressure is maintained in blocks, which simplifies the single pressure maintaining.
- the shape of the pressure head is easy to process and form the pressure holding head.
- the pressure holding head is also subjected to the reaction force of the workpiece during the pressing process, the pressure holding head is easily worn for a long time.
- the upper part of the pressure holding head is thin. The long protruding part is prone to breakage.
- the existing integrated pressure holding head is damaged, it needs to be completely replaced. In the present invention, only the damaged central pressure holding rod 653 or the circumferential pressure holding head needs to be replaced, which saves costs.
- the workpiece includes a base and an assembly part assembled on the base, the base is provided with an annular bump, the assembly part is assembled on the annular bump, and the assembly part includes: a part body, one side of which is connected to the base. Fitting; the other side is press-fitted with the indenter, and it is provided with an outer edge convex part, which is a continuous protrusion arranged at the edge position of the part body part; and a central concave part, which is set in the center of the part body Inwardly recessed notch at the location;
- the circumferential pressure maintaining head includes a first pressure maintaining block 651 and a second pressure maintaining block 652.
- the outer edge contour formed by splicing the first pressure maintaining block 651 and the second pressure maintaining block 652 corresponds to the outer edge of the assembled part, and when the first pressure maintaining block After the block 651 and the second pressure maintaining block 652 are assembled, a hollow pressure rod cavity 655 is formed inside, and the central pressure maintaining rod 653 is arranged in the pressure rod cavity 655;
- One end of the pressing surface of the second pressing block 652 is provided with a raised first pressing block and a second pressing block; the first pressing block and the second pressing block are pressed against different positions on the part body, so that the first pressing block ,
- the relatively concave part between the second pressing blocks forms a space for space, so as to avoid the upper part of the part body;
- One end of the pressing surface of the first pressure maintaining block 651 is provided with a convex pressure block, the convex pressure block is arranged along the outer edge of the first pressure maintaining block 651, and the position of the convex pressure block corresponds to the first pressure block and the second pressure block.
- Protruding bumps are arranged on the circumferential pressure keeping head to make the circumferential region of the pressing part avoid the precision components arranged in the circumferential region and ensure the quality of pressure keeping.
- the central counterweight and the circumferential counterweight are correspondingly arranged on the central pressure maintaining rod 653 and the circumferential pressure maintaining head, so that the pressures on the central pressure maintaining rod 653 and the circumferential pressure maintaining head can be independently adjusted so as to facilitate the central pressure maintaining rod 653 and the circumferential pressure maintaining head.
- the counterweight 6562 configured on the circumferential pressure holding head meets the requirements for holding pressure in different areas of the workpiece.
- the weight of the central counterweight is different from that of any circumferential counterweight to meet the pressure holding pressure requirements of different areas on the workpiece.
- the weight of the central weight is different from the weight of any one of the circumferential weights.
- the required holding pressures in the central area and the circumferential area are different;
- weights of any two circumferential counterweights are different, and the required holding pressures on the circumferential regions are different, so that the holding pressures can meet different requirements of different regions.
- the pressure maintaining mechanism further includes a pressure maintaining support frame 6581, the top of the pressure maintaining support frame 6581 is provided with a pressure maintaining through hole 65811 penetrating its upper and lower surfaces, and the pressure maintaining support frame 6581 is provided with a Pushing assembly 68 directly below the pressure maintaining through hole 65811, the workpiece to be maintained is pushed to the top of the pressure maintaining support frame 6581 under the pushing of the pushing assembly 68, so that the area of the workpiece to be maintained is in the pressure maintaining through hole. exposed in 65811;
- the pressure-maintaining support frame 6581 undertakes the components of the entire pressure-maintaining mechanism, and the push-up assembly 68 lifts the workpiece for pressure-maintaining.
- the pressure-maintaining mechanism can be erected on the transmission assembly line, which is convenient for assembly line operation and realizes automation.
- the pressure maintaining support frame 6581 is fixedly connected with a pressure maintaining guide assembly 659 erected above the pressure maintaining through hole 65811;
- the push-up assembly 68 pushes up the workpiece, so that the central pressure-holding rod 653 and the circumferential pressure-holding head slide upward in the direction defined by the pressure-holding guide assembly 659.
- the pressure-maintaining guide assembly 659 and the pressure-maintaining support frame 6581 are arranged up and down in sequence to form the indenter support 658, and the indenter support 658 is used to hold the components in the pressure-maintaining mechanism.
- the pressure head is arranged in the structural space where the pressure-maintaining guide assembly 659 is installed.
- the pressure-maintaining guide assembly 659 includes two guide vertical plates, the two guide vertical plates are arranged in parallel and spaced apart to form a guide space between the two, the central counterweight block and the circumferential counterweight block are arranged in the guide space and are both connected to the guide space.
- the inner side of the guide vertical plate is slidably connected in the vertical direction.
- the central counterweight block includes: a central counterweight support frame, which is supported by the central pressure maintaining rod 653 and slidably engaged with the inner side of the guide vertical plate; and at least one central counterweight weight, which is arranged on the central counterweight on the support frame;
- the circumferential counterweight block includes: a circumferential counterweight support frame, which is supported by the circumferential pressure maintaining head and is slidably engaged with the inner side of the guide vertical plate; and at least one circumferential counterweight weight, which is arranged on the circumferential counterweight on the support frame.
- the structure of the central counterweight support frame and the circumferential counterweight support frame are the same as the bearing plate 656 in the figure; the central counterweight weight and the circumferential counterweight weight are the counterweight block 6562 in the figure;
- a load-bearing guide post 6561 is installed on the bearing plate 656, and a counterweight 6562 is sleeved on the load-bearing guide post 6561. placed on the bearing plate 656;
- the pressure maintaining guide assembly 659 includes a guide portion and a guide rail portion.
- the guide portion of the pressure maintaining guide assembly 659 is connected to the pressure bearing plate 656.
- the guide rail portion is arranged on the pressure maintaining support frame 6581, and is slidably connected to the guide rail portion through the guide portion to limit the pressure bearing. The direction of movement of the plate 656 .
- a central reset component is elastically connected between the center weight block and the top of the pressure maintaining support frame 6581
- a circumferential reset component is elastically connected between the circumferential weight block and the top of the pressure maintaining support frame 6581 .
- the center reset component can be elastically deformed, and the center reset component acts on the center counterweight block, so that the downward pressure holding pressure of the center counterweight block in the vertical direction can be buffered, preventing the workpiece from being damaged due to a sudden increase in the holding pressure during the pressure holding process. damage.
- the central reset component and the circumferential reset component include a buffer block.
- the buffer block is a spring; a limit block 657 is erected in the pressure-holding support frame 6581; the limit block 657 has a built-in buffer block; the buffer block It is used to accept the pressure-bearing plate 656, so that when the pressure-bearing plate 656 is pressed down, a buffer block is used for buffering to protect the components inside the self-weight pressure maintaining mechanism;
- the limit block 657 is I-shaped, the limit block 657 includes a lower beam and an upper beam, the lower beam and the upper beam are connected by a support column to form a support structure of the limit block 657, and the limit block 657 is installed on the lower beam and the upper beam;
- the central pressure maintaining rod 653 and the pressure bearing plate 656 on the circumferential pressure maintaining head are connected to the limit blocks 657 on the lower beam and the upper beam, which reduces the floor space of the limit blocks 657, thereby reducing the area of the mechanism and making the structure more compact.
- the pressure bearing plate 656 on the circumferential pressure maintaining head and the pressure bearing plate 656 on the central pressure maintaining rod 653 are dislocated. Referring now to FIG. 4 , the pressure bearing plate 656 on the central pressure maintaining rod 653 is provided with a bearing that protrudes from the circumferential pressure maintaining head. Pressing plate 656, so that the pressure-bearing plate 656 on the central pressure-holding rod 653 is higher than the pressure-bearing plate 656 on the circumferential pressure-holding head. On the pressure-bearing plate 656 on the head, and there is no interference therebetween, the pressure-maintaining work can be carried out normally, and at the same time, the footprint of the structure is reduced, and the structure is more compact.
- the top of the pressure-holding support frame 6581 is provided with a correction plate 654 to replace the workpiece to detect whether there is a deviation in the position of the circumferential pressure-holding head, and to correct the circumferential pressure-holding head position according to the detection result, Therefore, the accurate implementation of the pressure-holding process is ensured.
- the pressure-holding skirt 6521 is pressed on the calibration plate 654, and the correction plate 654 is used to replace the height of the workpiece, and is used for the imprinting test before the pressure-holding work.
- the calibration plate 654 is sheathed on the outer circumference of the circumferential pressure maintaining head through the calibration through hole 6543 so that the pressure maintaining skirt 6521 is projected on the upper surface of the calibration plate 654; the upper surface of the calibration plate 654 is provided with at least two pressures arranged around the calibration through hole 6543 Sensing part, and the pressure sensing part is located directly below the pressure-retaining skirt 6521; each circumferential counterweight presses down the top of a corresponding circumferential pressure-holding head so that the pressure-retaining skirt 6521 is pressed down on the pressure sensing part .
- the pressure-holding end of the circumferential pressure maintaining head is an arc-shaped bump, and the arc-shaped bump can be pressed at the circumferential position of the workpiece.
- the force-bearing area of the arc-shaped bump on the workpiece is small, so that the circumferential pressure maintaining head can The pressure on the workpiece is relatively large.
- the pressure-retaining skirt 6521 is provided with a pressure-bearing groove 6541 on the upper surface of the calibration through hole 6543; the pressure-retaining skirt 6521 is spliced to form a platform, and the pressure-bearing groove 6541 is consistent with the shape of the platform; the pressure sensing component is arranged in the pressure-bearing groove 6541 On the bottom surface, the pressure-holding skirt 6521 extends into the pressure-bearing groove 6541, and the position of the circumferential pressure-holding head in the horizontal direction is restricted by the pressure-holding skirt 6521.
- the bottom surface of the pressure-bearing groove 6541 extends upward to form a circumferential pressure-bearing bump 6542 corresponding to the position of the pressure-sensing component; the pressure-sensing component is installed on the top surface of the circumferential pressure-bearing bump 6542, and the pressure-holding skirt 6521 is pressed on the circumferential pressure-bearing bump 6542 superior.
- the calibration plate 654 By pressing the circumferential pressure holding head on the calibration plate 654, it is verified whether the pressure of the pressure head is uniform, and the pressure test paper cannot be directly connected to the product.
- the purpose of the calibration plate 654 is to construct an equivalent replacement surface to test whether the imprint meets the requirements of the workpiece pressing, so as to ensure the accuracy of the workpiece pressing.
- the upper surface of the calibration plate 654 is provided with a pressure bearing groove 6541 arranged around the calibration through hole 6543, and the pressure sensing component is arranged in the pressure bearing groove 6541; when the pressure maintaining skirt 6521 is pressed down on the pressure sensing component, the pressure maintaining The skirt 6521 is at least partially received in the pressure receiving groove 6541 .
- the circumferential arrangement of the circumferential pressure maintaining head makes the shape and lateral dimension of the pressure bearing groove 6541 match the edge of the pressure maintaining skirt 6521.
- the pressure maintaining skirt 6521 is pressed down on the pressure sensing component, the pressure maintaining skirt The edge of 6521 is defined by the side wall of the pressure-retaining groove 6541, and the pressure-retaining groove 6541 is used to limit the horizontal position of the surrounding pressure-retaining skirt 6521.
- a positioning rod 6582 is installed on the side of the top of the pressure maintaining support frame 6581 close to the push assembly 68, the base is placed in the tray, and the tray is provided with a positioning hole corresponding to the positioning rod 6582, through the push assembly 68 lift the tray to the positioning rod 6582 and connect it with the positioning hole, so as to position the base in the tray, so that the pressing head can be accurately pressed on the area required to be pressed.
- the pusher assembly 68 includes a pusher plate 682 and a lift cylinder 681 for driving the pusher plate 682 .
- the pusher plate 682 is pushed by the lift cylinder 681 so that the pusher plate 682 receives the base, so that the pusher plate 682 is accurately connected.
- the base, the push plate 682 is provided with a push-up block, and the bottom of the base is provided with a limit slot 6542, and the push-up block extends into the limit slot 6542 to limit the position of the base.
- a central pressure sensing component is installed on the upper surface of the push plate 682, and the push plate 682 is driven by the lifting cylinder 681 to be lifted to contact with the central pressure maintaining rod 653. Specifically, the central pressure maintaining rod 653 is pressed on the central pressure sensing component;
- the upper surface of the plate 682 is provided with a central pressure-bearing bump 6821 for receiving the central pressure sensing component, and the lift driver drives the push plate 682 to lift up, so that the central pressure-holding rod 653 is pressed on the central pressure-bearing bump 6821;
- the position of the circumferential pressure-holding head is detected by the correction plate 654, while the position of the central pressure-holding rod 653 is detected by the pusher assembly 68, thereby comprehensively correcting the position of the pressure-holding head.
- the specific detection method includes:
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Abstract
A pressure maintaining and correction mechanism, comprising a correction plate (654) provided with a correction through hole (6543) penetrating upper and lower surfaces; a circumferential pressure maintaining assembly formed by arranging at least two circumferential pressure maintaining heads in a surrounding manner, the outer side of each circumferential pressure maintaining head being fixedly connected with a pressure maintaining skirt (6521) extending outward; and at least two circumferential balancing weights (6562). The correction plate (654) is arranged on the periphery of the circumferential pressure maintaining assembly by means of the correction through hole (6543), so that the pressure maintaining skirts (6521) are projected to the upper surface of the correction plate (654); the upper surface of the correction plate (654) is provided with at least two pressure sensing components arranged around the correction through hole (6543), and the pressure sensing components are located right below the pressure maintaining skirts (6521); and each circumferential balancing weight (6562) presses the top of a corresponding circumferential pressure maintaining head, so that the pressure maintaining skirts (6521) press the pressure sensing components. Further provided is a correction method of the pressure maintaining and correction mechanism. The pressure maintaining skirts (6521) having a large area press the correction plate (654) on which the pressure sensing components are arranged, so that the detection result is more intuitive to facilitate accurate correction.
Description
本发明涉及非标自动化领域,具体涉及一种保压校正机构,还具体涉及一种该保压校正机构的校正方法。The invention relates to the field of non-standard automation, in particular to a pressure-maintaining correction mechanism, and in particular to a correction method for the pressure-maintaining correction mechanism.
在非标自动化领域中,为了保证压合质量,采用保压的方式是总所周知的。在研究和实现工件保压过程中,发明人发现现有技术中在保压加工前对保压头进行校正过程中至少存在如下问题:In the field of non-standard automation, in order to ensure the quality of pressing, it is always well known to adopt the method of holding pressure. In the process of researching and realizing the pressure holding of the workpiece, the inventor found that there are at least the following problems in the process of calibrating the pressure holding head before the pressure holding process in the prior art:
首先,校正精度难以保证,尤其对于保压面积较小的压头而言,由于其本身保压面积小,当保压头存在一定偏差时,在正常状态下的受力面积与偏差时受力面积变化不大,从而使得单位面积下的压强值变化不明显,对于一些检测设备来说,对于上述情况下产生的压强值变化难以检测出来,从而使得操作人员无法根据检测设备对其正确的进行校正,从而造成精度下降,从而影响生产质量。First of all, the calibration accuracy is difficult to guarantee, especially for the indenter with a small pressure-holding area, due to its own small pressure-holding area, when there is a certain deviation of the pressure-holding head, the force area under normal conditions is different from the deviation. The area does not change much, so that the pressure value under the unit area does not change significantly. For some testing equipment, it is difficult to detect the pressure value change generated in the above situation, so that the operator cannot correct it according to the testing equipment. Correction, resulting in a decrease in accuracy, thereby affecting production quality.
有鉴于此,实有必要开发一种保压校正机构,用以解决上述问题。In view of this, it is necessary to develop a pressure maintaining correction mechanism to solve the above problems.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足之处,本发明的主要目的是,提供一种保压校正机构,其通过将压头位置处的压力等效替代到面积更大的保压裙边上,从而放大了压强值变化趋势,从而方便操作人员直观的了解保压头位置,进而准确地校正保压头。Aiming at the deficiencies of the prior art, the main purpose of the present invention is to provide a pressure maintaining correction mechanism, which can enlarge the pressure by equivalently replacing the pressure at the pressure head position to the pressure maintaining skirt with a larger area The change trend of the pressure value is convenient for the operator to intuitively understand the position of the pressure-holding head, and then accurately correct the pressure-holding head.
本发明的另一个目的是,提供一种保压校正机构,其通过顶推组件检测中心保压杆的位置,从而全面地检测该保压头位置,从而提高了保压精度。Another object of the present invention is to provide a pressure-maintaining correction mechanism, which detects the position of the central pressure-maintaining rod through a push assembly, thereby comprehensively detecting the position of the pressure-maintaining head, thereby improving the pressure-maintaining accuracy.
本发明提供了一种保压校正机构,包括:The invention provides a pressure maintaining correction mechanism, comprising:
校正板,其上开设有贯穿其上下表面的校正通孔;The calibration plate is provided with calibration through holes penetrating the upper and lower surfaces of the calibration plate;
由至少两块周向保压头环绕设置而成的周向保压组件,每块所述周向保压头的外侧固接有向外延伸的保压裙边;以及a circumferential pressure-maintaining assembly formed by at least two circumferential pressure-maintaining heads arranged around them, and an outwardly extending pressure-maintaining skirt is fixed to the outer side of each of the circumferential pressure-maintaining heads; and
至少两块周向配重块;At least two circumferential weights;
其中,所述校正板通过所述校正通孔穿套于所述周向保压组件的外周使得所述保压裙边投影于所述校正板的上表面;所述校正板的上表面设有至少两个围绕所述校正通孔布置的压力传感部件,并且所述压力传感部件位于所述保压裙边的正下方;每块所述周向配重块下压相应一块所述周向保压头的顶端使得所述保压裙边下压于所述压力传感部件之上。Wherein, the calibration plate is sleeved on the outer periphery of the circumferential pressure maintaining component through the calibration through hole, so that the pressure maintaining skirt is projected on the upper surface of the calibration plate; the upper surface of the calibration plate is provided with at least two A pressure sensing component is arranged around the calibration through hole, and the pressure sensing component is located directly below the pressure-holding skirt; each piece of the circumferential counterweight presses down a corresponding piece of the circumferential pressure-holding head The top of the pressure-retaining skirt presses down on the pressure-sensing component.
优选地,所述校正板上表面开设有围绕所述校正通孔布置的承压槽,所述压力传感部件设置在所述承压槽中;当所述保压裙边下压在所述压力传感部件之上时,所述保压裙边至少部分地接收于所述承压槽中。Preferably, the upper surface of the calibration plate is provided with a pressure-bearing groove arranged around the calibration through hole, and the pressure sensing component is arranged in the pressure-bearing groove; when the pressure-maintaining skirt is pressed down on the The pressure-retaining skirt is at least partially received in the pressure-receiving groove when over the pressure sensing member.
优选地,所述周向保压头的环绕式布置方式使得所述承压槽的形状及横向尺寸与所述保压裙边边缘相适配,当所述保压裙边下压于所述压力传感部件之上时,所述保压裙边的边缘被所述承压槽的侧壁所限定。Preferably, the circumferential arrangement of the circumferential pressure-maintaining head makes the shape and lateral dimension of the pressure-retaining groove fit with the edge of the pressure-retaining skirt. When placed on the sensing part, the edge of the pressure-retaining skirt is defined by the side wall of the pressure-receiving groove.
优选地,所述承压槽的底面对应所述压力传感部件位置处向上延伸形成周向承压凸块;Preferably, the bottom surface of the pressure-bearing groove extends upward to form a circumferential pressure-bearing bump corresponding to the position of the pressure sensing component;
所述压力传感部件安装在所述周向承压凸块顶面上,所述保压裙边压设在所述周向承压凸块上。The pressure sensing component is mounted on the top surface of the circumferential pressure-bearing bump, and the pressure-maintaining skirt is press-fitted on the circumferential pressure-bearing bump.
优选地,还包括中心保压杆,所述周向保压头围绕在所述中心保压杆外周布置;Preferably, it also includes a central pressure maintaining rod, and the circumferential pressure maintaining head is arranged around the outer circumference of the central pressure maintaining rod;
所述中心保压杆的顶端配置有中心配重块,所述中心配重块下压于所述中心保压杆使得所述中心保压杆下压于中心压力传感部件上。The top end of the central pressure maintaining rod is provided with a central counterweight block, and the central counterweight block is pressed down on the central pressure maintaining rod so that the central pressure maintaining rod is pressed down on the central pressure sensing component.
优选地,还包括保压支撑架,所述校正板设置在所述保压支撑架上表面;Preferably, it also includes a pressure-maintaining support frame, and the calibration plate is arranged on the upper surface of the pressure-maintaining support frame;
所述保压支撑架的顶部开设有贯穿其上下表面的保压通孔,所述保压支撑架中设有位于所述保压通孔的正下方的顶推组件,所述中心保压杆下压在所述顶推组件的顶端。The top of the pressure maintaining support frame is provided with a pressure maintaining through hole penetrating its upper and lower surfaces, the pressure maintaining support frame is provided with a push component located directly below the pressure maintaining through hole, and the central pressure maintaining rod Press down on the top of the ejector assembly.
优选地,所述顶推组件包括推板以及与所述推板传动连接的抬升驱动器;Preferably, the push assembly includes a push plate and a lift driver drivingly connected with the push plate;
所述推板上表面设置有用于承接所述中心压力传感部件的中心承压凸块,所述抬升驱动器驱使所述推板抬升,使得所述中心保压杆压设在所述中心承压凸块。The upper surface of the push plate is provided with a central pressure-bearing bump for receiving the central pressure sensing component, and the lift driver drives the push plate to lift, so that the central pressure-holding rod is pressed on the central pressure-bearing member bump.
优选地,当每块所述周向配重块下压于相应一块所述周向保压头的顶端并且所述中心配重块下压于所述中心保压杆的顶端时,所述中心保压杆的底部从所述周向保压头的底部向下凸出。Preferably, when each piece of the circumferential counterweight is pressed down on the top end of the corresponding piece of the circumferential pressure maintaining head and the central counterweight is pressed down on the top of the central pressure maintaining rod, the central pressure maintaining The bottom of the rod protrudes downward from the bottom of the circumferential pressure holding head.
优选地,所述周向保压头设有两组,且关于所述中心保压杆对称布置。Preferably, there are two groups of the circumferential pressure maintaining heads, which are symmetrically arranged with respect to the central pressure maintaining rod.
本发明还提供了一种如上所述保压校正机构的校正方法,包括:The present invention also provides a calibration method for the pressure maintaining calibration mechanism as described above, comprising:
1)保压裙边下压在对应设置在校正板上压力传感部件,通过压力传感部件上得到的检测结果调整周向保压头的位置;1) The pressure-holding skirt is pressed down on the corresponding pressure-sensing component on the calibration plate, and the position of the circumferential pressure-holding head is adjusted according to the detection result obtained on the pressure-sensing component;
2)在实施1)的同时,抬升驱动器推动设置有压力检测元件的推板,使得推板上的中心压力传感部件推动中心保压杆抬升,通过中心压力传感部件上得到的检测结果调整中心保压杆的位置。2) While implementing 1), the lift driver pushes the push plate provided with the pressure detection element, so that the central pressure sensing member on the push plate pushes the central pressure maintaining rod to lift, and adjusts the detection result obtained on the central pressure sensing member. The location of the center pressure-holding rod.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供一种保压校正机构,通过将周向保压头位置处的压力等效替代到面积更大的保压裙边上,从而放大了压强值变化趋势,从而方便操作人员直观的了解保压头位置,进而准确地校正保压头,以满足区块对保压压力的需求,该自重保压机构结构简单,工作可靠方便。The invention provides a pressure maintaining correction mechanism, which can amplify the changing trend of the pressure value by equivalently replacing the pressure at the position of the circumferential pressure maintaining head to the pressure maintaining skirt with a larger area, thereby facilitating the operator to intuitively understand the pressure maintaining The position of the head, and then the pressure-maintaining head is accurately corrected to meet the demand of the block for the pressure-holding pressure.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。本发明的具体实施方式由以下实施例及其附图详细给出。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明在一实施例中的立体结构示意图;1 is a schematic three-dimensional structure diagram of an embodiment of the present invention;
图2为本发明在一实施例中压合组件的立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of a pressing assembly in an embodiment of the present invention;
图3为本发明在一实施例中压合组件的剖视图;3 is a cross-sectional view of a press-fit assembly in an embodiment of the present invention;
图4为本发明在一实施例中压合组件的爆炸示意图;4 is an exploded schematic diagram of a pressing assembly in an embodiment of the present invention;
图5为本发明在一实施例中周向保压校正的部分结构示意图;FIG. 5 is a schematic diagram of a partial structure of the circumferential holding pressure correction in an embodiment of the present invention;
图6为本发明在一实施例中顶推组件的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of a push assembly in an embodiment of the present invention.
附图标记说明:Description of reference numbers:
651、第一保压块;651. The first pressure-holding block;
652、第二保压块;6521、保压裙部;652, the second pressure-holding block; 6521, the pressure-holding skirt;
653、中心保压杆;653. Center pressure maintaining rod;
654、校正板;6541、承压槽;6542、周向承压凸块;6543、校正通孔;654, correction plate; 6541, pressure bearing groove; 6542, circumferential pressure bearing bump; 6543, correction through hole;
656、承压板;656, bearing plate;
6561、载重导柱;6562、配重块;6561, load guide column; 6562, counterweight block;
657、限位块;657. Limit block;
658、压头支座;658, indenter support;
6581、保压支撑架;65811、保压通孔;6582、定位杆;6581, pressure maintaining support frame; 65811, pressure maintaining through hole; 6582, positioning rod;
659、保压导向组件;659. Pressure maintaining guide assembly;
68、顶推组件;681、抬升气缸;682、推板;6821、中心承压凸块。68. Pushing assembly; 681, Lifting cylinder; 682, Push plate; 6821, Center pressure-bearing bump.
下面结合附图对本发明做进一步的详细说明,本发明的前述和其它目的、特征、方面和优点将变得更加明显,以令本领域技术人员参照说明书文字能够据以实施。在附图中,为清晰起见,可对形状和尺寸进行放大,并将在所有图中使用相同的附图标记来指示相同或相似的部件。在下列描述中,诸如中心、厚度、高度、长度、前部、背部、后部、左边、右边、顶部、底部、上部、下部等用词为基于附图所示的方位或位置关系。特别地,“高度”相当于从顶部到底部的尺寸,“宽度”相当于从左边到右边的尺寸,“深度”相当于从前到后的尺寸。这些相对术语是为了说明方便起见并且通常并不旨在需要具体取向。涉及附接、联接等的术语(例如,“连接”和“附接”)是指这些结构通过中间结构彼此直接或间接固定或附接的关系、以及可动或刚性附接或关系,除非以其他方式明确地说明。The present invention will be further described in detail below in conjunction with the accompanying drawings, and the foregoing and other objects, features, aspects and advantages of the present invention will become more apparent, so that those skilled in the art can implement them with reference to the description. In the drawings, the shapes and dimensions may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to refer to the same or like parts. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the size from top to bottom, "width" corresponds to the size from left to right, and "depth" corresponds to the size from front to back. These relative terms are for convenience of description and are generally not intended to require a specific orientation. Terms referring to attachment, coupling, etc. (eg, "connected" and "attached") refer to the fixed or attached relationship, as well as the movable or rigid attachment or relationship of these structures to each other, directly or indirectly, through intervening structures, unless The other way is explicitly stated.
接下来,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间 可以任意组合形成新的实施例。应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。Next, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise of no conflict, the embodiments or technical features described below can be combined arbitrarily to form new implementations. example. It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
如图3和4所示,本发明提供一种保压校正机构,包括压合机构,压合机构包括:As shown in Figures 3 and 4, the present invention provides a pressure maintaining correction mechanism, including a pressing mechanism, and the pressing mechanism includes:
中心保压杆653;Center pressure maintaining rod 653;
至少两块围绕中心保压杆653的外周布置的周向保压头,周向保压头环绕设置而成的周向保压组件;以及at least two circumferential pressure maintaining heads arranged around the outer circumference of the central pressure maintaining rod 653, and a circumferential pressure maintaining assembly formed by surrounding the circumferential pressure maintaining heads; and
中心配重块与至少两块周向配重块;A central counterweight and at least two circumferential counterweights;
其中,中心配重块下压于中心保压杆653的顶端使得中心保压杆653下压于工件的中心区域;每块周向配重块下压于相应一块周向保压头顶端使得周向保压头下压于工件的周向区域;具体地,周向保压头设有两组,且关于中心保压杆653对称布置。Among them, the central counterweight is pressed down on the top of the central pressure maintaining rod 653 so that the central pressure maintaining rod 653 is pressed down on the central area of the workpiece; each circumferential counterweight is pressed down on the top of the corresponding circumferential pressure maintaining head so that the circumferential pressure maintaining head It is pressed down on the circumferential area of the workpiece; specifically, there are two sets of circumferential pressure maintaining heads, which are symmetrically arranged with respect to the central pressure maintaining rod 653 .
相较于现有的保压机构,整体的压头结构,本发明中的采用中心保压杆653及周向保压头对工件上的不同的区域进行保压,分区块保压,简化了单个保压头的形状,便于加工成型保压头,同时,由于保压头在压合过程中同样受到工件对其的反作用力,保压头长期使用容易产生磨损,尤其是,保压头上部分细长的凸出部,容易产生折断,现有一体的保压头出现损坏时,需要全部替换,而在本发明中,仅需替换破损的中心保压杆653或周向保压头,节约成本。Compared with the existing pressure maintaining mechanism and the overall pressure head structure, in the present invention, the central pressure maintaining rod 653 and the circumferential pressure maintaining head are used to maintain pressure in different areas on the workpiece, and the pressure is maintained in blocks, which simplifies the single pressure maintaining. The shape of the pressure head is easy to process and form the pressure holding head. At the same time, since the pressure holding head is also subjected to the reaction force of the workpiece during the pressing process, the pressure holding head is easily worn for a long time. Especially, the upper part of the pressure holding head is thin. The long protruding part is prone to breakage. When the existing integrated pressure holding head is damaged, it needs to be completely replaced. In the present invention, only the damaged central pressure holding rod 653 or the circumferential pressure holding head needs to be replaced, which saves costs.
在一具体实施例中,工件包括基座及装配在基座上的装配零件,基座上设置有环形凸块,装配零件装配在环形凸块,装配零件包括:零件本体,其一面与基座贴合;另一面与压头相压合,且其上设有,外缘凸部,其为设置在零件本体部分边缘位置处的连续凸起;以及,中心凹部,其为设置在零件本体中心位置处向内凹陷的槽口;In a specific embodiment, the workpiece includes a base and an assembly part assembled on the base, the base is provided with an annular bump, the assembly part is assembled on the annular bump, and the assembly part includes: a part body, one side of which is connected to the base. Fitting; the other side is press-fitted with the indenter, and it is provided with an outer edge convex part, which is a continuous protrusion arranged at the edge position of the part body part; and a central concave part, which is set in the center of the part body Inwardly recessed notch at the location;
周向保压头包括第一保压块651及第二保压块652,第一保压块651与第二保压块652拼合形成的外缘轮廓对应装配零件的外缘,且当第一保压块651与第二保压块652拼合后的整体其内部形成中空的压杆腔655,中心保压杆653设置在压杆腔655内;The circumferential pressure maintaining head includes a first pressure maintaining block 651 and a second pressure maintaining block 652. The outer edge contour formed by splicing the first pressure maintaining block 651 and the second pressure maintaining block 652 corresponds to the outer edge of the assembled part, and when the first pressure maintaining block After the block 651 and the second pressure maintaining block 652 are assembled, a hollow pressure rod cavity 655 is formed inside, and the central pressure maintaining rod 653 is arranged in the pressure rod cavity 655;
第二保压块652压合面的一端上设置有凸起的第一压块及第二压块;第 一压块及第二压块压合零件本体上的不同位置,使得第一压块、第二压块间相对凹陷的部分形成让位空间,从而避开零件本体上部分区域;One end of the pressing surface of the second pressing block 652 is provided with a raised first pressing block and a second pressing block; the first pressing block and the second pressing block are pressed against different positions on the part body, so that the first pressing block , The relatively concave part between the second pressing blocks forms a space for space, so as to avoid the upper part of the part body;
第一保压块651压合面的一端上设置有凸部压块,凸部压块沿第一保压块651的外缘设置,凸部压块的位置对应第一压块、第二压块;One end of the pressing surface of the first pressure maintaining block 651 is provided with a convex pressure block, the convex pressure block is arranged along the outer edge of the first pressure maintaining block 651, and the position of the convex pressure block corresponds to the first pressure block and the second pressure block. yuan;
周向保压头上设置凸起的凸块以使得压合部分的周向区域,从而避开了设置在周向区域内的精密部件,保证了保压质量。Protruding bumps are arranged on the circumferential pressure keeping head to make the circumferential region of the pressing part avoid the precision components arranged in the circumferential region and ensure the quality of pressure keeping.
同时,中心配重块与周向配重块对应设置在中心保压杆653及周向保压头上,使得中心保压杆653及周向保压头上的压力可独立调整以便于中心保压杆653及周向保压头上配置的配重块6562满足工件不同区域下对保压压力的需求。At the same time, the central counterweight and the circumferential counterweight are correspondingly arranged on the central pressure maintaining rod 653 and the circumferential pressure maintaining head, so that the pressures on the central pressure maintaining rod 653 and the circumferential pressure maintaining head can be independently adjusted so as to facilitate the central pressure maintaining rod 653 and the circumferential pressure maintaining head. The counterweight 6562 configured on the circumferential pressure holding head meets the requirements for holding pressure in different areas of the workpiece.
中心配重块的重量与任意一块周向配重块的重量均不相同,以以满足工件上不同区域对保压压力需求。The weight of the central counterweight is different from that of any circumferential counterweight to meet the pressure holding pressure requirements of different areas on the workpiece.
根据上述方案采用的一种配重块分配具体实施例中,中心配重块的重量与任意一块周向配重块的重量均不相同。中心区域与周向区域所需的保压压力不相同;In a specific embodiment of weight distribution according to the above solution, the weight of the central weight is different from the weight of any one of the circumferential weights. The required holding pressures in the central area and the circumferential area are different;
更进一步地是,任意两块周向配重块的重量均不相同,周向区域上所需的保压压力均不相同,以便于保压压力满足不同区域的不同需求。Furthermore, the weights of any two circumferential counterweights are different, and the required holding pressures on the circumferential regions are different, so that the holding pressures can meet different requirements of different regions.
再次参照图1、2所示,该保压机构还包括保压支撑架6581,保压支撑架6581的顶部开设有贯穿其上下表面的保压通孔65811,保压支撑架6581中设有位于保压通孔65811的正下方的顶推组件68,待保压的工件在顶推组件68的顶推下推向保压支撑架6581的顶部并使得工件的待保压区域在保压通孔65811中露出;1 and 2 again, the pressure maintaining mechanism further includes a pressure maintaining support frame 6581, the top of the pressure maintaining support frame 6581 is provided with a pressure maintaining through hole 65811 penetrating its upper and lower surfaces, and the pressure maintaining support frame 6581 is provided with a Pushing assembly 68 directly below the pressure maintaining through hole 65811, the workpiece to be maintained is pushed to the top of the pressure maintaining support frame 6581 under the pushing of the pushing assembly 68, so that the area of the workpiece to be maintained is in the pressure maintaining through hole. exposed in 65811;
保压支撑架6581承接整个保压机构的零部件,顶推组件68将工件顶升实施保压,该保压机构可架设于传输流水线上,便于流水线作业,实现自动化。The pressure-maintaining support frame 6581 undertakes the components of the entire pressure-maintaining mechanism, and the push-up assembly 68 lifts the workpiece for pressure-maintaining. The pressure-maintaining mechanism can be erected on the transmission assembly line, which is convenient for assembly line operation and realizes automation.
进一步地,保压支撑架6581上固接有架设于保压通孔65811上方的保压导向组件659;Further, the pressure maintaining support frame 6581 is fixedly connected with a pressure maintaining guide assembly 659 erected above the pressure maintaining through hole 65811;
中心保压杆653及周向保压头受保压导向组件659限定方向;The direction of the central pressure maintaining rod 653 and the circumferential pressure maintaining head is limited by the pressure maintaining guide assembly 659;
顶推组件68顶升工件,使得中心保压杆653及周向保压头受保压导向 组件659限定方向向上滑动。The push-up assembly 68 pushes up the workpiece, so that the central pressure-holding rod 653 and the circumferential pressure-holding head slide upward in the direction defined by the pressure-holding guide assembly 659.
保压导向组件659及保压支撑架6581依次上下布置形成压头支座658,压头支座658用于盛放该保压机构内的零部件,具体地,顶推组件68安装在保压支撑架6581内,压头设置在保压导向组件659安装的结构空间内。The pressure-maintaining guide assembly 659 and the pressure-maintaining support frame 6581 are arranged up and down in sequence to form the indenter support 658, and the indenter support 658 is used to hold the components in the pressure-maintaining mechanism. In the support frame 6581, the pressure head is arranged in the structural space where the pressure-maintaining guide assembly 659 is installed.
保压导向组件659包括两块导向立板,两块导向立板平行且间隔设置以形成位于两者之间的导向空间,中心配重块及周向配重块设于导向空间中并且均与导向立板的内侧沿竖直方向滑动连接。The pressure-maintaining guide assembly 659 includes two guide vertical plates, the two guide vertical plates are arranged in parallel and spaced apart to form a guide space between the two, the central counterweight block and the circumferential counterweight block are arranged in the guide space and are both connected to the guide space. The inner side of the guide vertical plate is slidably connected in the vertical direction.
中心配重块包括:中心配重支撑架,其由中心保压杆653所支撑并且与导向立板的内侧滑动配接;以及,至少一块中心配重砝码,其设于所述中心配重支撑架上;The central counterweight block includes: a central counterweight support frame, which is supported by the central pressure maintaining rod 653 and slidably engaged with the inner side of the guide vertical plate; and at least one central counterweight weight, which is arranged on the central counterweight on the support frame;
周向配重块包括:周向配重支撑架,其由周向保压头所支撑并且与导向立板的内侧滑动配接;以及,至少一块周向配重砝码,其设于周向配重支撑架上。The circumferential counterweight block includes: a circumferential counterweight support frame, which is supported by the circumferential pressure maintaining head and is slidably engaged with the inner side of the guide vertical plate; and at least one circumferential counterweight weight, which is arranged on the circumferential counterweight on the support frame.
中心配重支撑架以及周向配重支撑架的结构相同为图中的承压板656;中心配重砝码及周向配重砝码为图中的配重块6562;The structure of the central counterweight support frame and the circumferential counterweight support frame are the same as the bearing plate 656 in the figure; the central counterweight weight and the circumferential counterweight weight are the counterweight block 6562 in the figure;
在一优选实施例中,承压板656安装有载重导柱6561,配重块6562套设在载重导柱6561上,通过载重导柱6561限制配重块6562的位置,使得配重块6562盛放在承压板656上;In a preferred embodiment, a load-bearing guide post 6561 is installed on the bearing plate 656, and a counterweight 6562 is sleeved on the load-bearing guide post 6561. placed on the bearing plate 656;
保压导向组件659包括导向部及导轨部,保压导向组件659的导向部与承压板656连接,导轨部设置在保压支撑架6581上,通过导向部与导轨部滑动连接,限制承压板656的移动方向。The pressure maintaining guide assembly 659 includes a guide portion and a guide rail portion. The guide portion of the pressure maintaining guide assembly 659 is connected to the pressure bearing plate 656. The guide rail portion is arranged on the pressure maintaining support frame 6581, and is slidably connected to the guide rail portion through the guide portion to limit the pressure bearing. The direction of movement of the plate 656 .
中心配重块与保压支撑架6581的顶部之间弹性连接中心复位部件,周向配重块与保压支撑架6581的顶部之间弹性连接有周向复位部件。中心复位部件能够发生弹性变形,中心复位部件作用于中心配重块使得中心配重块沿竖直方向的下压保压力能够得到缓冲,防止在保压过程中由于保压力的突增造成工件的损坏。A central reset component is elastically connected between the center weight block and the top of the pressure maintaining support frame 6581 , and a circumferential reset component is elastically connected between the circumferential weight block and the top of the pressure maintaining support frame 6581 . The center reset component can be elastically deformed, and the center reset component acts on the center counterweight block, so that the downward pressure holding pressure of the center counterweight block in the vertical direction can be buffered, preventing the workpiece from being damaged due to a sudden increase in the holding pressure during the pressure holding process. damage.
其中地,中心复位部件及周向复位部件包括缓冲块,在一优选实施例中,缓冲块为弹簧;保压支撑架6581内架设限位块657;限位块657内置有缓冲块;缓冲块用于承接承压板656,使得在承压板656在下压时,采用缓冲块 进行缓冲,保护自重保压机构内部的零部件;Among them, the central reset component and the circumferential reset component include a buffer block. In a preferred embodiment, the buffer block is a spring; a limit block 657 is erected in the pressure-holding support frame 6581; the limit block 657 has a built-in buffer block; the buffer block It is used to accept the pressure-bearing plate 656, so that when the pressure-bearing plate 656 is pressed down, a buffer block is used for buffering to protect the components inside the self-weight pressure maintaining mechanism;
限位块657呈工形,限位块657包括下横梁及上横梁,下横梁及上横梁通过一支撑柱连接形成限位块657的支撑结构,限位块657安装在下横梁、上横梁;The limit block 657 is I-shaped, the limit block 657 includes a lower beam and an upper beam, the lower beam and the upper beam are connected by a support column to form a support structure of the limit block 657, and the limit block 657 is installed on the lower beam and the upper beam;
中心保压杆653及周向保压头上的承压板656承接在下横梁、上横梁上的限位块657,减小了限位块657的占地面积,从而减小了机构面积,使得结构更加紧凑。The central pressure maintaining rod 653 and the pressure bearing plate 656 on the circumferential pressure maintaining head are connected to the limit blocks 657 on the lower beam and the upper beam, which reduces the floor space of the limit blocks 657, thereby reducing the area of the mechanism and making the structure more compact.
周向保压头上的承压板656与中心保压杆653上的承压板656错位设置,现参考图4,中心保压杆653上的承压板656设置凸起于周向保压头上的承压板656,使得中心保压杆653上的承压板656高起于周向保压头上的承压板656,通过错位设置,中心保压杆653上的承压板656的投影落在周向保压头上的承压板656上,且其间并无干涉,可正常进行保压工作,同时,减小了结构的占地面积,其结构更加紧凑。The pressure bearing plate 656 on the circumferential pressure maintaining head and the pressure bearing plate 656 on the central pressure maintaining rod 653 are dislocated. Referring now to FIG. 4 , the pressure bearing plate 656 on the central pressure maintaining rod 653 is provided with a bearing that protrudes from the circumferential pressure maintaining head. Pressing plate 656, so that the pressure-bearing plate 656 on the central pressure-holding rod 653 is higher than the pressure-bearing plate 656 on the circumferential pressure-holding head. On the pressure-bearing plate 656 on the head, and there is no interference therebetween, the pressure-maintaining work can be carried out normally, and at the same time, the footprint of the structure is reduced, and the structure is more compact.
参考图5所示,在进行保压加工前,保压支撑架6581的顶部设置有校正板654,以用于代替工件检测周向保压头位置是否存在偏差,并根据检测结果校正周向保压头位置,从而保证了保压加工精确实施,保压裙边6521压合在校正板654上,校正板654用于等效替代工件的高度,在保压工作前,用来做压印试验。Referring to FIG. 5 , before the pressure-holding process is performed, the top of the pressure-holding support frame 6581 is provided with a correction plate 654 to replace the workpiece to detect whether there is a deviation in the position of the circumferential pressure-holding head, and to correct the circumferential pressure-holding head position according to the detection result, Therefore, the accurate implementation of the pressure-holding process is ensured. The pressure-holding skirt 6521 is pressed on the calibration plate 654, and the correction plate 654 is used to replace the height of the workpiece, and is used for the imprinting test before the pressure-holding work.
校正板654通过校正通孔6543穿套于周向保压头的外周使得保压裙边6521投影于校正板654的上表面;校正板654的上表面设有至少两个围绕校正通孔6543布置的压力传感部件,并且压力传感部件位于保压裙边6521的正下方;每块周向配重块下压相应一块周向保压头的顶端使得保压裙边6521下压于压力传感部件之上。The calibration plate 654 is sheathed on the outer circumference of the circumferential pressure maintaining head through the calibration through hole 6543 so that the pressure maintaining skirt 6521 is projected on the upper surface of the calibration plate 654; the upper surface of the calibration plate 654 is provided with at least two pressures arranged around the calibration through hole 6543 Sensing part, and the pressure sensing part is located directly below the pressure-retaining skirt 6521; each circumferential counterweight presses down the top of a corresponding circumferential pressure-holding head so that the pressure-retaining skirt 6521 is pressed down on the pressure sensing part .
在本实施例中,周向保压头的保压端呈弧状凸块,弧状凸块可压设在工件的周向位置处,弧状凸块在工件上的受力面积较小,使得周向保压头对工件上压强较大,当周向保压头安装过程出现一定偏差时,周向保压头在工件上的受力面积在正常状态下与偏差时变化不大,从而使得单位面积下的压强值变化不明显,使得检测设备难以检测出的压强值变化,从而使得操作人员无法根据检测设备对其正确的进行校正,从而造成精度下降,从而影响生产 质量,通过保压裙边6521等效替换周向保压头的保压端,从而增大了接触面积,当周向保压头出现一定偏差时,放大了受力面积变化程度,从而使得压强值变化更加明显,方便操作人员直观的观察出压强值变化,从而校正周向保压头的位置。In this embodiment, the pressure-holding end of the circumferential pressure maintaining head is an arc-shaped bump, and the arc-shaped bump can be pressed at the circumferential position of the workpiece. The force-bearing area of the arc-shaped bump on the workpiece is small, so that the circumferential pressure maintaining head can The pressure on the workpiece is relatively large. When there is a certain deviation in the installation process of the circumferential pressure holding head, the stress area of the circumferential pressure holding head on the workpiece does not change much under normal conditions and the deviation, so that the pressure value per unit area does not change significantly. It is difficult for the detection equipment to detect the change of the pressure value, so that the operator cannot correct it correctly according to the detection equipment, resulting in a decrease in the accuracy, thereby affecting the production quality. When there is a certain deviation of the circumferential pressure holding head, the change degree of the force-bearing area is enlarged, so that the pressure value change is more obvious, and it is convenient for the operator to observe the pressure value change intuitively, so as to correct the circumferential pressure holding head position.
保压裙边6521对应校正通孔6543上表面开设有承压槽6541;保压裙边6521拼接形成一平台,承压槽6541与平台的形状相一致;压力传感部件设置在承压槽6541底面上,保压裙边6521伸入至承压槽6541内,通过保压裙边6521限制周向保压头水平方向上的位置。The pressure-retaining skirt 6521 is provided with a pressure-bearing groove 6541 on the upper surface of the calibration through hole 6543; the pressure-retaining skirt 6521 is spliced to form a platform, and the pressure-bearing groove 6541 is consistent with the shape of the platform; the pressure sensing component is arranged in the pressure-bearing groove 6541 On the bottom surface, the pressure-holding skirt 6521 extends into the pressure-bearing groove 6541, and the position of the circumferential pressure-holding head in the horizontal direction is restricted by the pressure-holding skirt 6521.
承压槽6541的底面对应压力传感部件位置处向上延伸形成周向承压凸块6542;压力传感部件安装在周向承压凸块6542顶面上,保压裙边6521压设在周向承压凸块6542上。The bottom surface of the pressure-bearing groove 6541 extends upward to form a circumferential pressure-bearing bump 6542 corresponding to the position of the pressure-sensing component; the pressure-sensing component is installed on the top surface of the circumferential pressure-bearing bump 6542, and the pressure-holding skirt 6521 is pressed on the circumferential pressure-bearing bump 6542 superior.
通过周向保压头压合在校正板654上,验证压头的压力否均匀,不能把压力试纸直接接放在产品上。校正板654目的就是构造一个等效替换面试验压印是否满足工件压合需求,从而保证工件保压的精确性。By pressing the circumferential pressure holding head on the calibration plate 654, it is verified whether the pressure of the pressure head is uniform, and the pressure test paper cannot be directly connected to the product. The purpose of the calibration plate 654 is to construct an equivalent replacement surface to test whether the imprint meets the requirements of the workpiece pressing, so as to ensure the accuracy of the workpiece pressing.
校正板654上表面开设有围绕校正通孔6543布置的承压槽6541,压力传感部件设置在承压槽6541中;当保压裙边6521下压在压力传感部件之上时,保压裙边6521至少部分地接收于承压槽6541中。The upper surface of the calibration plate 654 is provided with a pressure bearing groove 6541 arranged around the calibration through hole 6543, and the pressure sensing component is arranged in the pressure bearing groove 6541; when the pressure maintaining skirt 6521 is pressed down on the pressure sensing component, the pressure maintaining The skirt 6521 is at least partially received in the pressure receiving groove 6541 .
周向保压头的环绕式布置方式使得承压槽6541的形状及横向尺寸与保压裙边6521边缘相适配,当保压裙边6521下压于压力传感部件之上时,保压裙边6521的边缘被所述承压槽6541的侧壁所限定,利用承压槽6541限制环绕设置的保压裙边6521水平方向上的位置。The circumferential arrangement of the circumferential pressure maintaining head makes the shape and lateral dimension of the pressure bearing groove 6541 match the edge of the pressure maintaining skirt 6521. When the pressure maintaining skirt 6521 is pressed down on the pressure sensing component, the pressure maintaining skirt The edge of 6521 is defined by the side wall of the pressure-retaining groove 6541, and the pressure-retaining groove 6541 is used to limit the horizontal position of the surrounding pressure-retaining skirt 6521.
保压支撑架6581的顶部靠近顶推组件68的一侧上安装有定位杆6582,基座盛放在料盘内,料盘上开设有于定位杆6582相对应的定位孔,通过顶推组件68将料盘顶升至定位杆6582与定位孔连接,从而对料盘内的基座定位,从而使得压头精确地压合在所需压合的区域上。A positioning rod 6582 is installed on the side of the top of the pressure maintaining support frame 6581 close to the push assembly 68, the base is placed in the tray, and the tray is provided with a positioning hole corresponding to the positioning rod 6582, through the push assembly 68 lift the tray to the positioning rod 6582 and connect it with the positioning hole, so as to position the base in the tray, so that the pressing head can be accurately pressed on the area required to be pressed.
现在将参考图6所示,顶推组件68包括推板682及驱动推板682的抬升气缸681,通过抬升气缸681推动推板682,使得推板682承接基座,为了推板682准确地连接基座,推板682上设置有推起块,基座的底部设置有限位槽6542,通过推起块伸入限位槽6542内,从而限制基座的位置。Referring now to FIG. 6 , the pusher assembly 68 includes a pusher plate 682 and a lift cylinder 681 for driving the pusher plate 682 . The pusher plate 682 is pushed by the lift cylinder 681 so that the pusher plate 682 receives the base, so that the pusher plate 682 is accurately connected. The base, the push plate 682 is provided with a push-up block, and the bottom of the base is provided with a limit slot 6542, and the push-up block extends into the limit slot 6542 to limit the position of the base.
推板682上表面安装有中心压力传感部件,通过抬升气缸681驱动推板682抬升至与中心保压杆653接触,具体地,中心保压杆653压设于中心压力传感部件上;推板682上表面设置有用于承接中心压力传感部件的中心承压凸块6821,抬升驱动器驱使推板682抬升,使得中心保压杆653压设在中心承压凸块6821;A central pressure sensing component is installed on the upper surface of the push plate 682, and the push plate 682 is driven by the lifting cylinder 681 to be lifted to contact with the central pressure maintaining rod 653. Specifically, the central pressure maintaining rod 653 is pressed on the central pressure sensing component; The upper surface of the plate 682 is provided with a central pressure-bearing bump 6821 for receiving the central pressure sensing component, and the lift driver drives the push plate 682 to lift up, so that the central pressure-holding rod 653 is pressed on the central pressure-bearing bump 6821;
通过校正板654检测周向保压头的位置,同时顶推组件68检测中心保压杆653位置,从而全面校正保压头的位置,其具体地检测方法包括:The position of the circumferential pressure-holding head is detected by the correction plate 654, while the position of the central pressure-holding rod 653 is detected by the pusher assembly 68, thereby comprehensively correcting the position of the pressure-holding head. The specific detection method includes:
1)保压裙边6541下压在对应设置在校正板654上压力传感部件,通过压力传感部件上得到的检测结果调整周向保压头的位置;1) The pressure-holding skirt 6541 is pressed down on the pressure-sensing part correspondingly arranged on the calibration plate 654, and the position of the circumferential pressure-holding head is adjusted according to the detection result obtained on the pressure-sensing part;
2)在实施1)的同时,抬升驱动器推动设置有压力检测元件的推板682,使得推板682上的中心压力传感部件推动中心保压杆653抬升,通过中心压力传感部件上得到的检测结果调整中心保压杆653的位置。2) While implementing 1), the lift driver pushes the push plate 682 provided with the pressure detection element, so that the central pressure sensing member on the push plate 682 pushes the central pressure maintaining rod 653 to lift, and the pressure obtained on the central pressure sensing member The detection result adjusts the position of the center pressure maintaining rod 653 .
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details without departing from the general concept defined by the appended claims and the scope of equivalents.
Claims (10)
- 一种保压校正机构,其特征在于,包括:A pressure maintaining correction mechanism, characterized in that it includes:校正板(654),其上开设有贯穿其上下表面的校正通孔(6543);a calibration plate (654), which is provided with calibration through holes (6543) penetrating its upper and lower surfaces;由至少两块周向保压头环绕设置而成的周向保压组件,每块所述周向保压头的外侧固接有向外延伸的保压裙边(6521);以及a circumferential pressure-maintaining assembly formed by at least two circumferential pressure-maintaining heads arranged around them, and an outwardly extending pressure-maintaining skirt (6521) is fixedly connected to the outer side of each of the circumferential pressure-maintaining heads; and至少两块周向配重块;At least two circumferential weights;其中,所述校正板(654)通过所述校正通孔(6543)穿套于所述周向保压组件的外周使得所述保压裙边(6521)投影于所述校正板(654)的上表面;所述校正板(654)的上表面设有至少两个围绕所述校正通孔(6543)布置的压力传感部件,并且所述压力传感部件位于所述保压裙边(6521)的正下方;每块所述周向配重块下压相应一块所述周向保压头的顶端使得所述保压裙边(6521)下压于所述压力传感部件之上。Wherein, the calibration plate (654) is sleeved on the outer periphery of the circumferential pressure maintaining component through the calibration through hole (6543), so that the pressure maintaining skirt (6521) is projected on the upper surface of the calibration plate (654) ; The upper surface of the calibration plate (654) is provided with at least two pressure sensing parts arranged around the calibration through hole (6543), and the pressure sensing parts are located on the side of the pressure maintaining skirt (6521) Right below; each piece of the circumferential counterweight presses down the top end of a corresponding piece of the circumferential pressure-maintaining head so that the pressure-maintaining skirt (6521) is pressed down on the pressure sensing component.
- 如权利要求1所述的保压校正机构,其特征在于,所述校正板(654)上表面开设有围绕所述校正通孔(6543)布置的承压槽(6541),所述压力传感部件设置在所述承压槽(6541)中;当所述保压裙边(6521)下压在所述压力传感部件之上时,所述保压裙边(6521)至少部分地接收于所述承压槽(6541)中。The pressure-maintaining correction mechanism according to claim 1, characterized in that, a pressure-bearing groove (6541) arranged around the correction through hole (6543) is formed on the upper surface of the correction plate (654), and the pressure sensing The component is arranged in the pressure-retaining groove (6541); when the pressure-holding skirt (6521) is pressed down on the pressure sensing component, the pressure-holding skirt (6521) is at least partially received in the in the pressure-bearing groove (6541).
- 如权利要求2所述的保压校正机构,其特征在于,所述周向保压头的环绕式布置方式使得所述承压槽(6541)的形状及横向尺寸与所述保压裙边(6521)边缘相适配,当所述保压裙边(6521)下压于所述压力传感部件之上时,所述保压裙边(6521)的边缘被所述承压槽(6541)的侧壁所限定。The pressure-holding correction mechanism according to claim 2, characterized in that the circumferential arrangement of the circumferential pressure-holding head makes the shape and lateral dimension of the pressure-holding groove (6541) match the pressure-holding skirt (6521) The edge of the pressure-retaining skirt (6521) is adapted to the edge, and when the pressure-retaining skirt (6521) is pressed down on the pressure sensing component, the edge of the pressure-retaining skirt (6521) is surrounded by the side of the pressure-receiving groove (6541). limited by the wall.
- 如权利要求3所述的保压校正机构,其特征在于,所述承压槽(6541)的底面对应所述压力传感部件位置处向上延伸形成周向承压凸块(6542);The pressure-maintaining correction mechanism according to claim 3, characterized in that, the bottom surface of the pressure-bearing groove (6541) extends upward to form a circumferential pressure-bearing bump (6542) corresponding to the position of the pressure sensing component;所述压力传感部件安装在所述周向承压凸块(6542)顶面上,所述保压裙边(6521)压设在所述周向承压凸块(6542)上。The pressure sensing component is mounted on the top surface of the circumferential pressure-bearing bump (6542), and the pressure-maintaining skirt (6521) is pressed on the circumferential pressure-bearing bump (6542).
- 如权利要求1-4中任一项所述的保压校正机构,其特征在于,还包括中心保压杆(653),所述周向保压头围绕在所述中心保压杆(653)外周布置;The pressure maintaining correction mechanism according to any one of claims 1-4, characterized in that it further comprises a central pressure maintaining rod (653), and the circumferential pressure maintaining head is arranged around the outer circumference of the central pressure maintaining rod (653). ;所述中心保压杆(653)的顶端配置有中心配重块,所述中心配重块下压于所述中心保压杆(653)使得所述中心保压杆(653)下压于中心压力传 感部件上。The top end of the central pressure maintaining rod (653) is provided with a central counterweight block, and the central counterweight block is pressed down on the central pressure maintaining rod (653) so that the central pressure maintaining rod (653) is pressed down in the center on the pressure sensing part.
- 如权利要求5所述的保压校正机构,其特征在于,还包括保压支撑架(6581),所述校正板(654)设置在所述保压支撑架(6581)上表面;The pressure-maintaining correction mechanism according to claim 5, further comprising a pressure-maintaining support frame (6581), and the correction plate (654) is disposed on the upper surface of the pressure-maintaining support frame (6581);所述保压支撑架(6581)的顶部开设有贯穿其上下表面的保压通孔(65811),所述保压支撑架(6581)中设有位于所述保压通孔(65811)的正下方的顶推组件(68),所述中心保压杆(653)下压在所述顶推组件(68)的顶端。The top of the pressure maintaining support frame (6581) is provided with a pressure maintaining through hole (65811) penetrating the upper and lower surfaces of the pressure maintaining support frame (6581), and a positive pressure maintaining through hole (65811) is provided in the pressure maintaining support frame (6581). In the lower push-up assembly (68), the central pressure-holding rod (653) is pressed down on the top of the push-up assembly (68).
- 如权利要求6所述的保压校正机构,其特征在于,所述顶推组件(68)包括推板(682)以及与所述推板(682)传动连接的抬升驱动器;The pressure maintaining correction mechanism according to claim 6, characterized in that, the pusher assembly (68) comprises a pusher plate (682) and a lift driver drivingly connected with the pusher plate (682);所述推板(682)上表面设置有用于承接所述中心压力传感部件的中心承压凸块(6821),所述抬升驱动器驱使所述推板(682)抬升,使得所述中心保压杆(653)压设在所述中心承压凸块(6821)。The upper surface of the push plate (682) is provided with a center pressure-bearing bump (6821) for receiving the central pressure sensing component, and the lift driver drives the push plate (682) to lift, so that the center pressure-holding block (682) is lifted. The rod (653) is pressed on the central pressure-bearing bump (6821).
- 如权利要求5所述的保压校正机构,其特征在于,当每块所述周向配重块下压于相应一块所述周向保压头的顶端并且所述中心配重块下压于所述中心保压杆(653)的顶端时,所述中心保压杆(653)的底部从所述周向保压头的底部向下凸出。The pressure-maintaining correction mechanism according to claim 5, wherein when each piece of the circumferential weight is pressed down on the top of a corresponding piece of the circumferential pressure-maintaining head and the center weight is pressed down on the When the center pressure maintaining rod (653) is at the top end, the bottom of the central pressure maintaining rod (653) protrudes downward from the bottom of the circumferential pressure maintaining head.
- 如权利要求4所述的保压校正机构,其特征在于,所述周向保压头设有两组,且关于所述中心保压杆(653)对称布置。The pressure maintaining correction mechanism according to claim 4, characterized in that, the circumferential pressure maintaining heads are provided with two groups, and are symmetrically arranged with respect to the central pressure maintaining rod (653).
- 一种如权利要求1-9中任一项所述保压校正机构的校正方法,其特征在于,包括:A calibration method for the pressure-holding calibration mechanism according to any one of claims 1-9, characterized in that, comprising:1)保压裙边(6521)下压在对应设置在校正板(654)上压力传感部件,通过压力传感部件上得到的检测结果调整周向保压头的位置;1) The pressure-holding skirt (6521) is pressed down on the pressure-sensing part correspondingly arranged on the calibration plate (654), and the position of the circumferential pressure-holding head is adjusted according to the detection result obtained on the pressure-sensing part;2)在实施1)的同时,抬升驱动器推动设置有压力检测元件的推板(682),使得推板(682)上的中心压力传感部件推动中心保压杆(653)抬升,通过中心压力传感部件上得到的检测结果调整中心保压杆(653)的位置。2) While implementing 1), the lift driver pushes the push plate (682) provided with the pressure detection element, so that the central pressure sensing component on the push plate (682) pushes the central pressure maintaining rod (653) to lift, and the central pressure The detection result obtained on the sensing part adjusts the position of the center pressure-holding rod (653).
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