WO2022067425A1 - Redundant fiber optic network and processing system for electric energy source management and related methods - Google Patents

Redundant fiber optic network and processing system for electric energy source management and related methods Download PDF

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Publication number
WO2022067425A1
WO2022067425A1 PCT/CA2021/051343 CA2021051343W WO2022067425A1 WO 2022067425 A1 WO2022067425 A1 WO 2022067425A1 CA 2021051343 W CA2021051343 W CA 2021051343W WO 2022067425 A1 WO2022067425 A1 WO 2022067425A1
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WIPO (PCT)
Prior art keywords
ees
message
node
instance
port
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PCT/CA2021/051343
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French (fr)
Inventor
Alexandre Gourari
John Joseph Wojtkowicz
David Stubbs
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Neutron Automotive Controls Inc.
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Application filed by Neutron Automotive Controls Inc. filed Critical Neutron Automotive Controls Inc.
Priority to CA3149901A priority Critical patent/CA3149901A1/en
Publication of WO2022067425A1 publication Critical patent/WO2022067425A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J13/00Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
    • H02J13/00006Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment
    • H02J13/00016Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment using a wired telecommunication network or a data transmission bus
    • H02J13/00017Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the network; Circuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network characterised by information or instructions transport means between the monitoring, controlling or managing units and monitored, controlled or operated power network element or electrical equipment using a wired telecommunication network or a data transmission bus using optical fiber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/75Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using propulsion power supplied by both fuel cells and batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L8/00Electric propulsion with power supply from forces of nature, e.g. sun or wind
    • B60L8/003Converting light into electric energy, e.g. by using photo-voltaic systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L8/00Electric propulsion with power supply from forces of nature, e.g. sun or wind
    • B60L8/006Converting flow of air into electric energy, e.g. by using wind turbines
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B10/00Transmission systems employing electromagnetic waves other than radio-waves, e.g. infrared, visible or ultraviolet light, or employing corpuscular radiation, e.g. quantum communication
    • H04B10/25Arrangements specific to fibre transmission
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/03Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J3/00Circuit arrangements for ac mains or ac distribution networks
    • H02J3/38Arrangements for parallely feeding a single network by two or more generators, converters or transformers
    • H02J3/381Dispersed generators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

Definitions

  • FIG. 3 is a schematic diagram of a fiber optic redundant electric energy source management system, including components of a redundancy module having a hardware Ethernet architecture, according to an example embodiment.
  • FIG. 18 is a flow diagram of processor executable instructions for a redundancy module with symmetrical multichannel Ethernet architecture, and in particular for processing data in a fiber optic electric energy source management system.
  • a quad-port redundancy module receives a message via one of its four data ports. The quad-port redundancy module then replicates the message and transmits the replicated instances of the message via at least one of the other data ports. For example, the data port that received the message and the other data port that transmits the message are in the same ring. In another example, the data port that received the message and the other data port that transmits the message are in different rings.
  • FIG. 12 shows another example embodiment of a battery management system that includes two rings 1109 and 1110 that are connected by two quad-port redundancy modules 1108 and 1202.
  • the two rings 1109 and 1110 remain in data communication with each other using the working quad-port redundancy module.
  • FIG. 23 shows an example embodiment of an EES management system 2301 providing electric power to one or more electric loads 2302.
  • the EES management system 2301 is part of a power supply unit that includes one or more types of electric energy sources.
  • the EES management system 2301 includes: battery cells, fuel cells, solar cells, a generator, or a combination thereof.
  • Each set of energy sources e.g., energy cells
  • each instance of energy source is connected to a respective EES node.
  • This power supply unit can be setup, for example, in remote locations. In another example, this power supply unit can also be as a localized power bank, such as for a building or equipment, or both.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Signal Processing (AREA)
  • Small-Scale Networks (AREA)

Abstract

Vehicles and power banks use electric energy source management systems to manage sets of electric energy source (EES) devices. Examples of EES devices include battery cells, fuel cells, solar cells, and electric generators. An EES management system includes EES nodes and a command node that are connected together with fiber optic cables in a daisy chain communication ring topology to provide seamless and redundant communication. The command node duplicates a message and transmits a first instance of the message in one direction and simultaneously transmits a second instance of the same message in the other direction. Under nominal redundancy operation, a recipient EES node receives the first instance and the second instance of the message within an expected time from each other. In the event of breakage or failure in the network, the recipient EES node still receives the message with no data delay and with no data loss.

Description

REDUNDANT FIBER OPTIC NETWORK AND PROCESSING SYSTEM FOR ELECTRIC ENERGY SOURCE MANAGEMENT AND RELATED METHODS
CROSS-REFERENCE TO RELATED APPLICATIONS
[001] This application claims priority to United States Provisional Patent Application No. 63/084,977, filed on September 29, 2020, and titled “Redundant Fiber Optic Network And Processing Systems For Electric Energy Source Management And Related Methods”, the entire contents of which are herein incorporated by reference.
TECHNICAL FIELD
[002] The following generally relates to a redundant fiber optic network and processing system for electric energy source management and related methods.
DESCRIPTION OF THE RELATED ART
[003] Vehicles (e.g., trucks, buses, cars, marine vehicles, aircraft, etc.) are becoming more electrically driven. For example, electric motors are being used as primary drivers or secondary drivers for motive force instead of combustion engines. This requires a larger battery system to provide electrical power. Larger battery systems typically include many battery cells that are connected together to provide the current draw and voltage levels used by motors and other electrical devices (e.g., heating, cooling, braking, actuators, etc.).
Battery management systems are used to manage the large number of batteries. These battery management systems are also used in power or utility grids, such as for power generators, power banks, buildings, and facilities.
[004] In vehicles and other battery applications mentioned above, sets of battery cells are managed by battery nodes. These battery nodes are managed by a command node, sometimes called an electronic control unit (ECU) or host node. Battery nodes and the host node are in data communication together via a wired network, typically copper or some other electrical conductor. It is herein recognized that if a wire breaks or if an intermediate communication component is damaged, then a battery node and its corresponding set of battery cells are cut off from the wired network.
[005] It is also herein recognized that wired battery management systems require specialized electronics, such as transformers, to provide isolation between the battery nodes and the battery cells. However, these isolation systems are prone to failure due to the windings or other types of isolation. These isolation systems also increase costs. It is further herein recognized that as a battery system becomes larger (e.g., hundreds or thousands of cells), more battery cells will require individual monitoring and control. This means that more volume of data is being captured and sent in a battery management system, and that existing battery management systems may not be able to accommodate the desired bandwidth of data and desired data transfer speeds.
[006] Similar problems are experienced when coordinating other types of electric energy sources. For example, electric generators, fuel cells, solar cells, etc. are used in vehicles and electric energy management grids.
[007] It is therefore desirable to herein provide a reliable and fast network to help the electric energy management system to become safer and more responsive. Disruption in the transmission of data, or in the processing of the data, would hinder the electric energy management system’s responsiveness and decrease the safety of the relying vehicle or relying electric energy management grid.
BRIEF DESCRIPTION OF THE DRAWINGS
[008] Embodiments will now be described by way of example only with reference to the appended drawings wherein:
[009] FIG. 1 A is a schematic diagram of a fiber optic redundant electric energy source management system, according to an example embodiment.
[0010] FIG. 1 B is a schematic diagram of a fiber optic redundant battery management system, according to an example embodiment.
[0011] FIG. 1C is a schematic diagram of a fiber optic redundant fuel cell management system, according to an example embodiment.
[0012] FIG. 1 D is a schematic diagram of a fiber optic redundant solar cell management system, according to an example embodiment.
[0013] FIG. 2 is a schematic diagram of a fiber optic redundant electric energy source management system, including components of a redundancy module having a software Ethernet architecture, according to an example embodiment.
[0014] FIG. 3 is a schematic diagram of a fiber optic redundant electric energy source management system, including components of a redundancy module having a hardware Ethernet architecture, according to an example embodiment.
[0015] FIG. 4 is a schematic diagram of a fiber optic redundant electric energy source management system, including components of a redundancy module having a hardware architecture that is in alternative to Ethernet, according to an example embodiment. [0016] FIG. 5 is a flow diagram of processor executable instructions for detecting a communication error in the fiber optic redundant electric energy source management system, according to an example embodiment.
[0017] FIG. 6 is a flow diagram of processor executable instructions for a given node to evaluate the redundancy status of a fiber optic redundant electric energy source management system, according to an example embodiment.
[0018] FIG. 7 is a flow diagram of processor executable instructions for a command node transmitting two instances of a message in both directions, and a given node in the fiber optic redundant electric energy source management system processing one or both instances of the message, according to an example embodiment.
[0019] FIG. 8 is a flow diagram of processor executable instructions for a command node transmitting a comm-check message and an electric energy source node in a fiber optic redundant battery management system processing the comm-check message, according to an example embodiment.
[0020] FIG. 9 is a flow diagram of processor executable instructions for a command node to transmit a comm-check message in a fiber optic redundant electric energy source management system and to process feedback results from the comm-check, according to an example embodiment.
[0021] FIG. 10 is a flow diagram of processor executable instructions for a given node in a fiber optic redundant electric energy source management system for processing emergency events, according to an example embodiment.
[0022] FIG. 11 is a schematic diagram of two daisy chain loops that are connected together using a quad-port redundancy module, forming a fiber optic redundant electric energy source management system, according to an example embodiment. One of the daisy chain loops includes a command node that controls electric energy source nodes across the entire system.
[0023] FIG. 12 is a schematic diagram of two daisy chain loops that are connected together using two quad-port redundancy modules, forming a fiber optic redundant electric energy source management system, according to an example embodiment. Each of the daisy chain loops includes a command node that controls electric energy source nodes across the entire system.
[0024] FIG. 13A is a schematic diagram of two control loops connecting multiple electric energy source node loops, which together form a fiber optic redundant battery management system, according to an example embodiment. Each of the control loops includes a command node that controls electric energy source nodes across the entire system.
[0025] FIG. 13B is a schematic diagram of a control loop connecting multiple electric energy source node loops, which together form a fiber optic redundant electric energy source management system, according to an example embodiment. The control loop includes a command node that controls electric energy source nodes across the entire system.
[0026] FIG. 14 is a schematic diagram of a quad-port redundancy module, including components for a fiber optic-based software Ethernet architecture, according to an example embodiment.
[0027] FIG. 15 is a schematic diagram of a quad-port redundancy module, including components for a fiber optic-based hardware Ethernet architecture, according to an example embodiment.
[0028] FIG. 16 is a schematic diagram of an electric energy source node, including components for a fiber optic-based multichannel software Ethernet architecture for a redundancy module, according to an example embodiment. In the example, the redundancy module has a symmetrical configuration.
[0029] FIG. 17 is a flow diagram showing the flow of data in an example symmetrical multichannel Ethernet architecture in a redundancy module, according to an example embodiment.
[0030] FIG. 18 is a flow diagram of processor executable instructions for a redundancy module with symmetrical multichannel Ethernet architecture, and in particular for processing data in a fiber optic electric energy source management system.
[0031] FIG. 19 is a schematic diagram of an electric energy source node, including components for an optic-based multichannel software Ethernet architecture for a redundancy module, according to an example embodiment. In the example, the redundancy module has an asymmetrical configuration.
[0032] FIG. 20 is a flow diagram of showing the flow of data in an example asymmetrical multichannel Ethernet architecture in a redundancy module, according to an example embodiment.
[0033] FIG. 21 is a flow diagram of processor executable instructions for a redundancy module with asymmetrical multichannel Ethernet architecture, and in particular for processing data in a fiber optic electric energy source management system. [0034] FIG. 22 is a schematic diagram of a vehicle that includes an electric energy source management system, according to an example embodiment.
[0035] FIG. 23 is a schematic diagram of a power supply unit that includes an electric energy source management system, and that supplies power to an electric load, according to an example embodiment.
[0036] FIG. 24 is a schematic diagram of multiple power supply units that each include an electric energy source management system, and that are connected to an electric distribution grid, according to an example embodiment.
DETAILED DESCRIPTION
[0037] It will be appreciated that for simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the example embodiments described herein. However, it will be understood by those of ordinary skill in the art that the example embodiments described herein may be practiced without these specific details. In other instances, well-known methods, procedures and components have not been described in detail so as not to obscure the example embodiments described herein. Also, the description is not to be considered as limiting the scope of the example embodiments described herein.
[0038] Within this specification, different structural entities (which may variously be referred to as “nodes”, “units”, “circuits”, “systems”, “processors”, “module”, “interface”, other components, etc.) may be described or claimed as “configured” to perform one or more tasks or operations. This formulation - [entity] configured to [perform one or more tasks] - is used herein to refer to structure (i.e., something physical, such as an electronic circuit). More specifically, this formulation is used to indicate that this structure is arranged to perform one or more tasks during operation. A structure can be said to be “configured to” perform some task even if the structure is not currently being operated. A “processor configured to generate and transmit a message via a data port” is intended to cover, for example, an integrated circuit that has circuitry that performs this function during operation, even if the integrated circuit in question is not currently being used (e.g., a power supply is not powering it). Thus, an entity described or recited “configured to” perform some task refers to something physical, such as a device, circuit, memory storing program instructions executable to implement the task, etc. This phrase is not used herein to refer to something intangible. Thus, the “configured to” construct is not used herein refer to a software entity, such as an application programming interface (API).
[0039] The term “configured to” is not intended to mean “configurable to.” An unprogrammed Field Programmable Gate Array (FPGA), for example, would not be considered to be “configured to” execute some specific operation, although it may be “configurable to” perform that specific operation and may be “configured to” execute that specific function after programming.
[0040] Reciting in the appended claims that a structure is “configured to” perform one or more tasks is intended not to be interpreted as having means-plus-function elements.
[0041] Throughout the specification and the claims, the following terms take at least the meanings explicitly associated herein, unless the context clearly dictates otherwise. The term "or" is intended to mean an inclusive "or." Further, the terms "a," "an," and "the" are intended to mean one or more unless specified otherwise or clear from the context to be directed to a singular form.
[0042] In this specification, numerous specific details have been set forth. It is to be understood, however, that implementations of the disclosed technology may be practiced without these specific details. In other instances, well-known methods, structures, and techniques have not been shown in detail in order not to obscure an understanding of this description. References to “for example”, "some examples," "other examples," "one example," "an example," "various examples," "one embodiment," "an embodiment," "some embodiments," "example embodiment," "various embodiments," "one implementation," "an implementation," "example implementation," "various implementations," "some implementations," etc., indicate that the implementation(s) of the disclosed technology so described may include a particular feature, structure, or characteristic, but not every implementation necessarily includes the particular feature, structure, or characteristic. Further, repeated use of the phrases "in one example," "in one embodiment," or "in one implementation" does not necessarily refer to the same example, embodiment, or implementation, although it may.
[0043] As used herein, unless otherwise specified the use of the ordinal adjectives "first," "second," "third," etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
[0044] It is herein recognized that many of the communication systems in energy source management systems (e.g., battery cell management systems, fuel cell management systems, solar cell management systems, other energy cells, etc.) connect nodes together using copper wiring. However, copper wiring has slower data transfer speeds than fiber optic cables. Copper wires also require transformers or other isolating devices, for example optocouplers between nodes and the energy cells to isolate the circuitry of a node from the energy cells. Furthermore, battery cells, fuel cells, solar cells, electric generators (e.g., powered by gas, wind, moving water, braking, etc.) can cause power spikes that can damage the control circuitry. It is herein recognized that some types of isolating devices slow down the processing and transmission of data, reduce reliability and add costs to the system. Slower data speeds and delays in processing can affect an electric energy source management system’s operation, especially when reacting in emergency situations where timing can be critical.
[0045] It is also herein recognized that US Patent Application Publication no. 2019/0006723 to Martin et al. describes multi-channel using different frequency of electrical signals. Martin et al. describes a transformer for isolating the battery cells from the control circuitry. This creates complexity, weight, in transferring signal data between the battery cells and the control circuitry. Martin et al. also describes sending data in one direction in a daisy chain first, and if the host detects the condition of a missing signal from a client node, then sending a second command in the second direction in the daisy chain. This process incurs significant delay. It is herein recognized that time sensitive data that is not captured or received on time leads to missed data windows. These missed data windows (e.g., data is received too late) can lead to dangerous results, such as in emergency situations.
[0046] It is also herein recognized that existing communication networks typically have 50 milliseconds to 30 seconds to recover from a failure or breakage. In cases where no packet loss is required, this delay is not acceptable.
[0047] It also herein recognized that more redundancy is better. Vehicles that use batteries or fuel cells, or both, are mobile, and it is desirable to operate a battery cell management system, or fuel cell management system, or both, in the field with little maintenance even if damaged. Therefore, a safe and robust electric energy source management system is desirable for vehicles.
[0048] The same issues arise for generator systems and power banks, which can sometimes operate in environmentally harsh and remote conditions. Generator systems and power banks can be damaged during shipping, setup and over time due to environmental events (e.g., accidents, weather, impacts from other objects, etc.). Therefore, a safe and robust electric energy source management system is desirable for generator systems and power banks. [0049] It is also herein recognized that more data is being captured and processed as battery cell management systems, solar cell management systems, fuel cell management systems, and combinations thereof, continue to advance. Examples of data in battery cell management systems include: pressure sensor data for batteries; temperature sensor data for batteries; humidity sensor data for batteries; volatile organic compound (VOC) chemistry presence sensor history logs of batteries; control and monitoring data of cooling units or heating units, or both, associated with batteries; control and monitoring data of shock/force absorbent systems associated with batteries; voltage data; current data; state of charge data; and other control data of devices associated with batteries including but not limited to pressure vents, circuit breakers, etc.
[0050] It will be appreciated that aspects of the battery data are also applicable to other types of electric energy cells. In an example embodiment, data in fuel cell management systems include: pressure sensor data; temperature sensor data; flow rate data; valve control data; state of charge; current data; voltage data; pump control data; compressor control data; etc. In an example embodiment, data in solar cell management systems include: temperature sensor data; light sensor data (e.g., solar radiation); voltage data; current data; etc.
[0051] Therefore, it is desirable to transfer this energy cell related data faster and without interruption.
[0052] Turning to FIG. 1A, an example of an electric energy source management system 100 is provided, which includes electric energy sources 101a connected to an energy source node 102a. Multiple electric energy source nodes 102a, 102b, 102n are connected together in a fiber optic network with a command node 106, in a daisy chain ring topology, also called a daisy chain communication ring. In an example aspect, electric energy source nodes 102a, 102b, 102n are respectively connected to a set of electric energy sources 101a, 101 b, 101 n.
[0053] In an example aspect, the electric energy sources in the system include: battery cells, fuel cells, solar cells, electric generators, or a combination thereof. It will be appreciated that battery cells, fuel cells and solar cells are typical examples of energy cells. Electric energy sources, for example, generate electricity or store electricity, or both. Vehicles, power grids, and power banks typically include battery cells. In some example embodiments, vehicles, power grids, and power banks include an electric energy source management system that combines battery cells with one or more other types of electric energy sources (e.g., fuel cells, solar cells, electric generator, etc.). [0054] Electric energy source node 102a includes a redundancy module 104a and an electric energy source interface 103a. The redundancy module 104a provides data processing and redundant communication in the fiber optic network. The electric energy source interface 103a connects to the electric energy source 101a. Similarly, electric energy source node 102b includes a redundancy module 104b and electric energy source interface 103b; and electric energy source node 102n includes a redundancy module 104n and electric energy source interface 103n.
[0055] The term “electric energy source” is herein also referred to as EES.
[0056] The EES interface, for example, includes circuitry that connects to the EES.
[0057] The command node 106 includes a redundancy module 104e and an Electronic Control Unit (ECU) 105. In other example embodiments, the command node includes a Battery Control Unit (BCU), and the redundancy module 104e is instead connected to the BCU.
[0058] In the example shown, a fiber optic cable F1 connects between the redundancy module 104a of the EES node 102a and the redundancy module 104e of the command node 106. Another fiber optic cable F2 connects between the redundancy module 104a of the EES node 102a and the redundancy module 104b of the EES node 102b. Another fiber optic cable F3 connects between the redundancy module 104b of the EES node 102b and the redundancy module 104n of the EES node 102n. Another fiber optic cable F4 connects between the redundancy module 104n of the EES node 102n and the redundancy module 104e of the command node 106. Data is transmitted in both directions at the same time in a given fiber optic cable. In other words, a redundancy module of a given node transmits duplicate instances of a message simultaneously in different directions along the daisy chain communication ring.
[0059] When referring a given node transmitting messages, the terms “at the same time”, “at a same time”, and “simultaneously” herein mean that the given node initiates transmission a first instance of a message through one data port and initiates transmission of a second instance of the same message through another data port of the given node within a same time frame. For example, a given node initiates transmission of the first instance of the message and the second instance of the same message within a 1 -second time frame, or less, of each other. In another example, a given node initiates transmission of the first instance of the message and the second instance of the same message within a 1- millisecond time frame, or less, of each other. In another example, a given node initiates transmission of the first instance of the message and the second instance of the same message within a 100-microsecond time frame, or less, of each other. In another example, a given node initiates transmission of the first instance of the message and the second instance of the same message within a 10-microsecond time frame, or less, of each other. In another example, a given node initiates transmission of the first instance of the message and the second instance of the same message within a 1 -microsecond time frame, or less, of each other. In another example, a given node initiates transmission of the first instance of the message and the second instance of the same message within a 100-nanosecond time frame, or less, of each other. In another example, a given node initiates transmission of the first instance of the message and the second instance of the same message within a n- second time frame of each other, whereby n is a number that is appropriate for energy management systems and the capability of the hardware or the software, or both, used in the given node.
[0060] Fiber optic cables carry data in the form of light between nodes in the EES management system 100. Each of the redundancy modules in the nodes includes a transmitting device that converts an electrical signal into a light signal, and a receiver that accepts a light signal and converts the light signal into an electrical signal. Fiber optic cables are galvanically isolated and provide a robust communication interface at the nodes. In this way, unlike electrically wired systems, transformers or other types of electrical isolation devices are not needed at the EES nodes. Fiber optic cables are also intrinsically safe and do not require shielding, which is typically a factor when running cables around large battery systems and electric motors that emit electromagnetic interference (EMI). In particular, fiber optic cables are immune to EMI, which maintains data integrity in the battery management system.
[0061] In an example aspect, the fiber optic cable transfers data at and over 10 Megabytes per second (Mbps). In another example aspect, the fiber optic cable transfers data at approximately 100 Mbps or more. In another example aspect, the fiber optic cable transfers data at approximately 1 Gigabyte per second (Gbps) or more. In another example aspect, the fiber optic cable transfers data at approximately 10 Gbps or more.
[0062] In an example aspect, a given fiber optic cable, such as F1 , includes one fiber that transmits communication data in both directions. In other words, F1 includes one fiber; F2 includes one fiber; F3 includes on fiber, and so forth.
[0063] In another example aspect, a given fiber optic cable, such as F1 , includes at least a first fiber that transmits communication data in a first direction, and a second fiber that transmits communication data in a second direction. In other words, F1 includes at least two fibers; F2 includes at least two fibers; F3 includes at least two fibers, and so forth. [0064] In an example aspect, the fiber optic cable to connect the nodes is made of glass optical fiber. In an example aspect, glass optical fiber has a small diameter, is light weight, and can be bent at a small radius. In another example aspect, glass optical fiber can withstand a wide temperature range.
[0065] In another example aspect, the fiber optic cable to connect the nodes is made of plastic optical fiber. In an example aspect, plastic optical fiber has a large diameter, which makes it easier for connector alignment.
[0066] The EES node 102a processes data in relation to the EES 101a, and monitors operational parameters of the EES 101a.
[0067] Examples of operational parameters for battery cells include the status of voltages, currents and temperatures with the battery cells, state of charge (SOC), and state of health (SOH). Other operations include monitoring and recording history logs of when and how many times the battery cells were charged and discharged, temperature profiles, cooling operations, heating operations, etc. The battery node may also isolate the battery cells, for example, in cases of emergency or for based on other conditions. It will be appreciated that the operational parameters will vary according to the type of EES.
[0068] It will be appreciated that the EES node 102a can carry various monitoring and control operations in relation to the EES 101a. In an example aspect, the EES node 102a also sends status messages and warning messages to other nodes in the EES management system 100. In an example aspect, the EES node 102a also receives command messages and executes operations based on the command messages. In another example aspect, the EES node 102a also generates and sends command messages to other nodes in the EES management system 100. Other currently known and future known operations performed by EES nodes are applicable to the principles described herein. It will be appreciated that the other EES nodes 102b, 102n operate in a similar manner to EES node 102a.
[0069] The command node 106 receives data from the EES nodes in the vehicle system or the EES power grid. The command node also provides commands to the EES nodes. For example, the command messages include one or more of adjusting current settings, adjusting voltage settings, adjusting charge settings, adjusting discharge settings, adjusting load balancing, requesting status data, etc. In an example aspect, command messages sent by the command node also include one or more of: activating cooling operations, activating heating operations, activating isolation switches to isolate or connect EES devices, etc. Other currently known and future known operations performed by a command node are applicable to the principles described herein. [0070] The command node 106, for example, is also in data communication (e.g., wired or wireless) with an external data source 107. The external data source can be another device, another sensor, another ECU, another network, a server system, etc.
[0071] In this EES management system, data travels in both directions at the same time across the fiber optic network amongst the nodes.
[0072] For example, when the command node 106 sends a command message to a EES node 102b, the command node duplicates the command message and then sends one instance of the command message along the fiber optic cable F1 and sends the other instance of the command message the fiber optic cable F4 at the same time, or at approximately the same time. The command message travels along F1 ; then to the EES node 101a, via the redundancy module 104a; then travels along F2; then arrives at the EES node 102b. The command message also travels along F4; then to the EES node 102n, via the redundancy module 104n; then travels along F3; then arrives at the EES node 102b. In this way, the redundancy module 104b of the EES node 102b, under nominal redundancy operations, receives the command message from both directions at approximately the same time, or within a predetermined time range considered to be acceptable, of each other. If one of the fiber optic cables or connections is broken or damaged (e.g., F1 ), then the EES node 102b still receives the command message along another path (e.g., F4 and F3) with no loss of data and with no time delay. Similarly, if one of the intermediate EES nodes is damaged (e.g., EES node 102a’s redundancy module 104a is damaged), then the EES node 102b still receives the command message along another path (e.g., F4 and F3) with no loss of data and with no time delay.
[0073] In another example aspect, a message from a given EES node is transmitted by its redundancy module in both directions at the same time, or approximately the same time, under nominal conditions. For example, EES node 102b, via its redundancy module 104b, transmits a message to the command node 106. The redundancy module 104b duplicates the message, and then transmits one instance of the message along the fiber optic cable F2 and transmits another instance of the message along the fiber optic cable F3 at the same time, or approximately at the same time. Under nominal conditions, the command node 106 receives two instances of the message originating from the EES node 102b, via the fiber optic cable F1 and the fiber optic cable F4. The message instances from both directions are received at the command node 106 at approximately the same time, or within a predetermined time range considered to be acceptable, of each other, under nominal conditions. However, if a fiber optic cable or connection fails, then the command node still receives at least one instance of the message without any loss of data and without any time delay. Similarly, if an intermediate node is damaged, then the command node still receives at least one instance of the message without any loss of data and without any time delay.
[0074] In an example aspect, the redundancy module in the daisy chain communication ring topology provides 0 microsecond (ps) recovery time, no data delay, and no data loss (e.g., 0% data packet loss) in the event of a Network or node connection failure. The EES management system 100 provides high-availability seamless redundancy.
[0075] In another example aspect, each node on the fiber optic network has at least two optical network ports that are inserted into the network with a ring topology. In another example aspect, data packets (e.g., messages or portions of messages) are transmitted by a sender node in both directions of the ring at the same time, which is also herein called packet duplication. Intermediate nodes in the ring forward the data packets in the ring. In another example aspect, the receiver node removes the packets from the ring. In another example aspect, the sender node removes the packets (e.g., also called packet filtering). Under nominal conditions (e.g., no errors or failures), the destination node receives two copies of the packet and discards the duplicate.
[0076] In another example aspect, a cable break or a port failure at a node is detected, while data still is transmitted with no loss and with no delay in the EES management system 100. In another example aspect, EES nodes emit comm-check or status packets (e.g., messages), which include data about the port status; these status packets are used to update configuration information and detect broken links.
[0077] In another example aspect, the EES nodes and the one or more command nodes operate using a cut-through mode. For example, a given intermediate node begins transmitting a pass-through packet even before the whole packet is received, once it has been detected that destination address is not the given intermediate node address, therefore the packet is to be forwarded. In other words, this type of dynamic first-in-first-out processing, allows data to be more quickly transported through the fiber optic network.
[0078] In another example aspect, the EES nodes and the one or more command nodes operate using a store-and-forward mode. For example, a given intermediate node receives and stores the whole packet, defines the destination address, and then determines whether to forward the packet or process the packet, or both.
[0079] It will be appreciated the nodes in the network can operate using one or more modes.
[0080] It will be appreciated that although three EES nodes 102a, 102b, 102n are shown in FIG. 1A, there may be more or less EES nodes in implementation. Furthermore, other types of nodes (e.g., nodes for sensors, nodes for actuator control, etc.) may be connected to the same fiber optic network for EES management systems.
[0081] FIGs. 1 B, 1C and 1 D show different examples of an EES management system, which vary based on the one or more types of electric energy source.
[0082] T urning to FIG. 1 B, an example embodiment of a battery management system
110 is shown. The battery nodes 112a, 112b, 112n respectively include battery cell interfaces 113a, 113b, 113n. The battery cell interfaces 112a, 112b, 112n are respectively connected to the battery cells 111a, 111 b, 111 n. Each of the battery nodes include a redundancy module. The battery nodes are arranged in a daisy chain configuration and are in communication with a command node 106.
[0083] Turning to FIG. 1C, an example embodiment of a fuel cell management system 120 is shown. The system 120 includes a fuel cell node 122, which includes a fuel cell interface 123, which in turn is connected to a fuel cell stack 121 . The system 120 also includes a fuel supply node 125, which includes a fuel supply interface 126. The fuel supply interface 126 is connected to the fuel supply (or fuel supplies) system 124. For example, the fuel supply system 124 includes the valves and pump system that control the supply of fuel and air to the fuel cell stack 121 . The system 120 also includes a battery node 128. The battery node 128 includes a battery cell interface 129. The battery node 128, via the battery cell interface 129, is connected to the battery cells 127. It will be appreciated that there may be multiple fuel cell nodes respectively managing multiple fuel cell stacks. It will also be appreciated there may be multiple fuel supply nodes respectively managing multiple fuel supply systems. It will also be appreciated there may be multiple battery nodes respectively managing multiple sets of battery cells. Each of the nodes in the systems 120 includes redundancy module.
[0084] T urning to FIG. 1 D, an example embodiment of a solar cell management system
130 is shown. The system 130 includes solar cell nodes 132a, 132b, which respectively include solar cell interfaces 133a, 133b. One or more solar panels 131a are connected to the solar cell interface 133a, and one or more solar panels 131 b are connected to the solar cell interface 133b. The system 130 further includes a battery node 135 that is connected to a set of battery cells 134. In particular, the battery node 135 includes a battery cell interface 136 which connects to the battery cells 134. It will be appreciated there may be multiple battery nodes respectively managing multiple sets of battery cells. The solar cell nodes, the battery cell nodes, and the command node in the system 130 each include a redundancy module. [0085] It will be appreciated that the configuration of the EES management system may vary based on the type of device used to generate the electricity or store the electricity, or both.
[0086] Turning to FIG. 2, an example embodiment is provided that shows a fiber optic EES management system in which the redundancy modules have a software Ethernet architecture. For simplicity, two EES nodes 102a, 102b and a command node 106 are shown in a daisy chain ring topology connected via fiber optic cables. It will be appreciated that in other example embodiment, there may be more EES nodes or more command nodes, or both. Each of the nodes 102a, 102b, 106 respectively includes redundancy modules 201a, 201 b, 201c.
[0087] The redundancy modules in FIG. 2 include a micro controller unit (MCU) 202, a physical layer transceiver 1 (PHY 1 ) 208, a physical layer transceiver 2 (PHY2) 209, a first transmitter optical sub assembly (TOSA) and receiver optical sub assembly (ROSA) (also herein called TOSA/ROSA1 ), and a second TOSA and ROSA (also herein called TOSA/ROSA2). In an example aspect, the redundancy module includes a memory device 203 that is in data communication with the MCU 202.
[0088] In an example aspect, the TOSA receives electrical signals, converts electrical signals to optical signals, and transmits the optical signals to the network. The ROSA receives optical signals from the network, converts optical signals to electrical signals, and outputs electrical signals. In another example embodiment, the TOSA and the ROSA are combined to form a bi-directional optical sub assembly (BOSA).
[0089] In an example aspect, PHY (e.g., PHY1 and PHY2 in the redundancy module) refer to the physical layer transceiver or physical medium, and is also referred to as a PHY chip. The PHY is an electronic circuit (e.g., an integrated circuit) that converts MAC layer data into a format suitable for transport over fiber optics.
[0090] The MCU 202 includes an analog to digital converter (ADC) port 204, general purpose input output (GPIO) port 205a, a media access control 1 (MAC1 ) port 206, and a media access control 2 (MAC2) port 207. The GPIO port 205a sends and receives digital data to and from the EES interface 103a. The ADC port 204 receives analog data from the EES interface and converts the analog data to digital data. Digital data is sent or received via the MAC1 port or the MAC2 port, or both.
[0091] In an example aspect, the MCU reads data about the electric energy source, checks data against limits, issues warnings, etc. [0092] In an example aspect, MAC1 206 is in data communication with PHY1 208, PHY1 208 is in data communication with TOSA/ROSA1 210, and TOSA/ROSA1 210 connected to a fiber optic cable F1. Data can be transmitted in both directions along the channel formed by F1 , TOSA/ROSA1 210, PHY1 208 and MAC1 206.
[0093] In another example aspect, MAC2 207 is in data communication with PHY2 209, PHY2 209 is in data communication with TOSA/ROSA2 211 , and TOSA/ROSA2 211 is connected to a fiber optic cable F2. Data can be transmitted in both directions along the channel formed by F2, TOSA/ROSA2 211 , PHY2 209 and MAC2 207.
[0094] In an example aspect, the data connection between MAC1 and PHY1 uses one of a media-independent interface (Mil), reduced media-independent interface (RM 11), and reduced gigabit media-independent interface (RGMII). It will be appreciated that other currently known and future known interfaces between a MAC and PHY layer can be used. In another example aspect, the data connection between PHY1 and TOSA/ROSA1 use Fast Ethernet over fiber optics according to 100BASE-FX (e.g., 100 Mbps Ethernet over fiber optics) or 1000BASE-X (e.g., Gigabit Ethernet over fiber optics). Other types of currently known and future known Ethernet interfaces over fiber optics can be used according the principles described herein. These data connections also apply to the second port formed by TOSA/ROSA2 211 , PHY2 209 and MAC2207.
[0095] The redundancy module 201c at the command node 106 has a similar architecture. More generally, the MCU in the redundancy module 201c includes a device interface that is in data communication with the ECU 105, or some other controller for the overall EES management system.
[0096] Turning to FIG. 3, another example of an EES management system is provided. In particular, the redundancy modules are based on a hardware Ethernet architecture. For simplicity, two EES nodes 102a, 102b and a command node 106 are shown in a daisy chain ring topology connected via fiber optic cables. It will be appreciated that in other example embodiments, there may be more EES nodes or more command nodes, or both. The nodes 102a, 102b, 106 respectively include redundancy modules 301a, 301 b, 301c.
[0097] For example, the redundancy module in FIG. 3 includes a MCU 302, a programmable hardware device 304 and TOSA/ROSA1 306 and TOSA/ROSA2 307. In an example embodiment, the programmable hardware device 304 is a field programmable gate array (FPGA) device, or is an application-specific integrated circuit (ASIC) device. The programmable hardware device includes a MAC1 port 310, a MAC2 port 308 and a MAC3 port 309. The MAC2 port 308 of the device 304 is in data communication with T0SA/R0SA1 306. The MAC3 port 309 of the device 304 is in data communication with
TOSA/ROSA2 307.
[0098] In an example aspect, a memory device 305 is in data communication with the programmable hardware device 304.
[0099] The MCU 302 includes a MAC1 port 311 , a GPIO port 313, and an ADC port 312. The MAC 1 port 311 of the MCU 302 is in data communication with the MAC 1 port 310 of the programmable hardware device 304. The GPIO port 313 is in data communication with the EES interface 103a. The ADC port 312 is also in data communication with the EES interface 103a. The ADC port 312 receives analog data from the EES interface 103a and converts it to digital data.
[00100] In an example aspect, a memory device 303 is in data communication with the MCU 302.
[00101] In an example aspect, the data communication between the MAC1 port 311 of the MCU 302 and the MAC1 port 310 of the programmable hardware device 304 uses Mil, or RMI I , or RGMII, or serial gigabit media independent interface (SGMII). In another example aspect, the data communication between the MAC1 port 311of the MCU 302 and the MAC1 port 310 of the programmable hardware device 304 uses an Ethernet interface of 100BASE-FX, or 1000BASE-X.
[00102] In an example aspect, the data connection between MAC2 308 and TOSA/ROSA1 306 include 100BASE-FX or 1000BASE-X, or some other Ethernet fiber optic connection. The same type of data connection is implemented between MAC3 309 and TOSA/ROSA2 307.
[00103] In alternative embodiment, each of TOSA/ROSA1 306 and TOSA/ROSA2 307 is bi-directional (e.g., called a bidirectional optical sub-assembly (BOSA)). In an alternative embodiment, each of TOSA/ROSA1 306 and TOSA/ROSA2 307 is a multi-channel TOSA/ROSA device.
[00104] In an example aspect, using the hardware Ethernet implementation allows for fiber optic speed operation in the order of Gigabit per second bandwidth. In another example aspect, the EES management system in FIG. 3 has lower latencies and higher speeds.
[00105] Turning to FIG. 4, another example of an EES management system is provided. In particular, the redundancy modules have a software architecture that transmits data using a universal asynchronous receiver/transmitter (UART) device, or a controller area network (CAN) bus, or a serial peripheral interface (SPI) bus, over a fiber optic cables. For simplicity, two EES nodes 102a, 102b and a command node 106 are shown in a daisy chain ring topology connected via fiber optic cables. It will be appreciated that in other example embodiments, there may be more EES nodes or more command nodes, or both. The nodes 102a, 102b, 102c respectively include redundancy modules 401a, 401 b, 401c.
[00106] The redundancy module includes a MCU 402 with two data ports 409 and 410. The data port 409 is in data communication with a transceiver 403, and a transceiver 403 is in data communication with a fiber optic line TOSA/ROSA1 405. Similarly, the other data port 402 is in data communication with another transceiver 404, and the other transceiver 404 is in data communication with a fiber optic TOSA/ROSA2 406.
[00107] In an example aspect, the data ports 409 and 410 are UART data ports and receive and transmit data according to the UART protocol. In another example aspect, the data ports 409 and 410 are CAN data ports and receive and transmit data using a CAN bus architecture. In another example aspect, the data ports 409 and 410 are SPI data ports and receive and transmit data using a SPI protocol.
[00108] The MCU 402 also includes a GPIO port 408 that exchanges data with the EES interface. The MCU also includes an ADC port 407 to receive analog data from the EES interface and converts the same to digital data.
[00109] In an example embodiment, the transceivers 403 and 404 are separate from the MCU 402 as shown in FIG. 4. In an alternative embodiment, the MCU 402 has built-in transceivers 403, 404.
[00110] In an example aspect, a memory device 411 is in data communication with the MCU 402.
[00111] In an example aspect, the communication lines between the transceivers 403, 404 and the respective TOSA/ROSA1 and TOSA/ROSA2 405, 406 use RS-485, or CAN, or SPI. The TOSA/ROSA 406,406 are connected to the fiber optic cables.
[00112] Turning to FIG. 5, example executable instructions for a command node and other EES nodes in an EES management system for detecting a communication redundancy error.
[00113] At block 501 , the command node duplicates a message and transmits the two instances of the message in both directions in a fiber optic network.
[00114] At block 502, each node (e.g., an EES node) in the fiber optic network receives the message from a given direction and, at least one of: processes the message; transmits the message along the same given direction; disregards the message; and checks to see if it received the same message from an opposite direction of the given direction (e.g., nominal condition), or not (e.g., error condition). The handling of the message depends, for example, on the type of message, whether or not the message is intended for a given EES node, and whether or not the message is intended for another EES node.
[00115] In an example aspect, the message is a comm-check message, which is a type of message that triggers a given node to check for communication redundancy. For example, if the given node detects that the message is a comm-check message, the given node checks to see if it received the same message from both directions (e.g., nominal condition), or not (e.g., error condition). If not, then a comm-check error is detected as per block 503. For example, the EES node detects that it only received one instance of the message, and not two instances of the same message.
[00116] At block 504, the given node generates and sends alert message in one direction or both directions in the fiber optic network, the alert message indicating: its node ID; the direction from which the message was received; and the direction from which the same message was not received. Other data can be included, such as a time stamp.
[00117] At block 505, the command node receives one instance of the alert message, or receives two instances of the alert message from opposite directions.
[00118] In an example aspect, by identifying the direction from which the message was received (e.g., the first direction) and by identifying the direction from which the message was not received (e.g., the second direction), the command node identifies which path in the fiber optic network (e.g., along the first direction) is nominal and which path (e.g., along the second direction) has a breakage or failure.
[00119] In an example aspect, the given node that generates the alert message, duplicates the alert message and sends two instances of the alert message in opposite directions. If the command node receives both instances of the alert messages, then the command node identifies that the breakage or failure is intermittent or occurs inconsistently. On the other hand, if the command node receives only once instance of the alert message from the same path on which the message reached the given node (e.g., the first direction), then the command node identifies that the breakage or failure is definite and static.
[00120] In an example embodiment, a comm-check message is a specific type of message that tests the communication redundancy of the EES management system. A command node, for example, sends out a comm-check message based on certain operating events (e.g., start-up sequence, shut-down sequence, hibernate sequence, charge sequence, etc.). In another example aspect, a command node sends comm-check messages periodically. A command node, using its redundancy module, sends two instances of the comm-check message in both directions (e.g., via both of its data ports) at the same time.
[00121] In an example embodiment, a comm-check message is addressed to all nodes in the EES management system. In another example embodiment, a comm-check message is addressed to only one or more particular nodes in the EES management system.
[00122] When a comm-check message is received by the given EES node, it checks to see if two instances of the comm-check message are received from both directions.
[00123] In an example embodiment, the EES node does not check other messages to determine if a corresponding duplicate has been received. This saves on processing time and resources at the given node.
[00124] Turning to FIG. 6, another example embodiment of example executable instructions is provided for processing a comm-check message at a given node in the EES management system. In an example aspect, these instructions can be executed by an EES node. In an example aspect, these instructions are executed by a command node.
[00125] At block 601 , the node receives a comm-check message from a first direction in the fiber optic network. At block 602, the node processes the comm-check message from the first direction.
[00126] At block 603, the node determines: (a) if it received the same message from a second direction (e.g., nominal condition) within a predetermined or expected time after receiving the message from the first direction; (b) if the same message has not been received from a second direction within a first predetermined or expected time (e.g., hard error condition) (e.g., hard error condition); or (c) if the same message was received from a second direction within the first predetermined or expected time, but beyond a second predetermined or expected time (e.g., soft error condition). It will be appreciated that the first predetermined or expected time allows for more time to pass compared to the second predetermined or expected time.
[00127] If the condition (a) is detected, then the node records that the redundancy operation in the battery management system is nominal (block 604).
[00128] If the condition (b) is detected, then the node records a hard error in the redundancy operation (block 605). In other words, there is a failure or breakage in one of the data paths in the fiber optic network in the second direction towards the node. At block 606, the node initiates a process to identify the location of the hard error. For example, the node transmits (or initiates another node to transmit) an alert message to some or all the nodes to send an alert message, and the results of the alert message will indicate the location of the error.
[00129] If the condition (c) is detected, then the node records a soft error in the redundancy operation (block 607). For example, two instances of the same message were received by the node. However, the second instance of the message was received within the first predetermined or expected time, but beyond a second predetermined or expected time. This could mean that one or more of the intermediary nodes caused a delay in transmitting the message to the node. At block 608, the node initiates a process to identify the location or locations that caused the delay of the second instance of the message.
[00130] In an example embodiment, the given node does not check for a soft error. Instead, the given node only checks for a hard error (e.g., condition (b)).
[00131] Turning to FIG. 7, example executable instructions are provided for transmitting and processing a message in an EES management system. The message, for example, is a non-comm-check message, and therefore, a given EES node discards the duplicate instance of the same non-comm-check message. For example, the non-comm-check message is a control message, or a status message, or a request for status message.
[00132] In an example aspect, the non-comm-check message is addressed to a single recipient. In an alternative example aspect, the non-comm-check message is addressed to multiple recipients.
[00133] The EES management system in this example embodiment includes a command node 701 , a first EES node 702 and a second EES node 703 that are connected to each other via a fiber optic network arranged in a daisy chain ring topology. It will be appreciated that there may be other nodes, and the complexity of the ring topology can be more complex. However, for the purposes of illustrating the computations executed at given battery node and a given command node, a more simplistic ring topology is used in FIG. 7.
[00134] At block 704, the command node duplicates a message and transmits two instances of the message in both directions at the same time via its separate data ports. In other words, a first instance of the message is sent to the first EES node 702 and a second instance of the same message is sent to the second EES node 703.
[00135] At block 705, the first EES node 702 receives an instance of the message from the first direction. The first EES node then determines if the message is for this node, or for one or more other nodes, or both (block 706).
[00136] If the message is for the first EES node, then the first EES node determines if the message was previously received from the second direction (block 707). If not, then the first EES node processes the message (block 708). In other words, the instance of the message received from the first direction is the first time the message has been received at the first EES node 702.
[00137] Otherwise, if the message was previously received from the second direction, then the first EES node 702 discards the duplicate message (block 709).
[00138] If the message is for one or more other nodes, then the first EES node 702 transmits the message in the first direction (block 710), so that the second EES node receives the instance of the message from the first direction.
[00139] In an example embodiment, the message is addressed to a single recipient. If the message is addressed to a single recipient that is the first EES node 702, then the block 707 is executed, but not block 710. If the message is addressed to a single recipient that is not the first EES node 702, then the block 710 is executed, but not block 707.
[00140] In an example embodiment, the message is addressed to multiple recipients. If the message is addressed to multiple recipients, but does not include the first EES node, then the block 710 is executed, but not block 707. If the message is addressed to multiple recipients that includes the first EES node, then blocks 707 and 710 are executed.
[00141] In an example embodiment, the first EES node determines if the message received from the first direction and the message received from the second direction occurred within a certain time period from each other (e.g., n seconds). If a first message from one of the two directions is received and processed, and the second message from the other one of the two directions is received after more than n seconds starting from receipt of the first message, then the second message is considered a new message and is processed by the first EES node.
[00142] In an example embodiment, the first EES node 702 receives the instance of the message from the second direction (block 711 ). For example, in a three node system, the command nodes sends an instance of the message in the second direction to the second EES node 703, and the second EES node 703 transmits the instance of the message in the second direction to the first EES node 702.
[00143] At block 712, the first EES node then determines if the message is for this node, or for one or more other nodes, or both.
[00144] If the message is for the first EES node, then the first EES node determines if the message was previously received from the first direction (block 713). If not, then the first EES node processes the message (block 714). In other words, the instance of the message received from the second direction is the first time the message has been received at the first EES node 702.
[00145] Otherwise, if the message was previously received from the first direction, then the first EES node 702 discards the duplicate message (block 715).
[00146] If the message is for one or more other nodes, then the first EES node 702 transmits the message in the second direction (block 716), so that the command node receives the instance of the message from the second direction.
[00147] It will be appreciated that the operations of blocks 711 to 716 can be executed in alternative or in addition to the operations of blocks 705 to 710.
[00148] It will be appreciated that the operations executed by the first EES node 702 are also similarly executed by the second EES node 703. More generally, the first EES node 702 represents a given node in an EES management system.
[00149] Turning to FIG. 8, example executable instructions are provided for transmitting and processing a comm-check message in an EES management system. In this example embodiment, the system includes a command node 801 , a first EES node 802 and a second EES node 803 that are connected to each other via a fiber optic network arranged in a daisy chain ring topology. It will be appreciated that there may be other nodes, and the complexity of the ring topology can be more complex. However, for the purposes of illustrating the computations executed at given EES node and a given command node, a more simplistic ring topology is used in FIG. 8.
[00150] At block 804, the command node duplicates a comm-check message and transmits two instances of the comm-check message in both directions at the same time. In other words, a first instance of the comm-check message is sent in a first direction to the first EES node 802 and a second instance of the same comm-check message is sent in a second direction to the second EES node 803.
[00151] At block 805, the first EES node 802 receives the first instance of the commcheck message from a first direction. In particular, a first data port at the redundancy module of the first EES node receives the first instance of the message via fiber optic cable that connects between the command node 801 and the first EES node 802.
[00152] At block 806, the redundancy module of the first EES node 802 transmits the first instance of the comm-check message in the first direction. In other words, the first instance of the comm-check message is transmitted using a second data port of the redundancy module via fiber optic cable that connects between the first EES node 802 and the second EES node 803. [00153] At block 807, the first EES node 802 determines if the comm-check message was previously received from the second direction (e.g., via its second data port). If not, the process continues to block 808. If so, the process continues to block 812.
[00154] At block 808, the first EES node 802 processes the comm-check message received from the first direction. The first EES node 802 then determines if a corresponding comm-check message is received from the second direction (e.g., via the second data port) within a certain time period (block 809). If so, then the first EES node 802 records that the redundancy system is active (block 810). If not, then the first EES node 802 transmits an alert (block 811 ).
[00155] At block 812, the first EES node 802 determines if the comm-check message received from the first direction and the comm-check message previously received from the second direction are within a predetermined or expected time period. For example, both instances of the comm-check message should be received within a given time value of each other. If so, then the first EES node 802 records that the redundancy system is active (block 810). If not, then the first EES node 802 transmits an alert (block 813).
[00156] In an example embodiment starting at block 814, the first EES node 802 receives the second instance of the comm-check message from a second direction. In particular, a second data port at the redundancy module of the first EES node receives the second instance of the comm-check message via fiber optic cable that connects between the second EES node 803 and the first EES node 802.
[00157] At block 815, the redundancy module of the first EES node 802 transmits the second instance of the comm-check message in the second direction. In other words, the second instance of the comm-check message is transmitted using a first data port of the redundancy module via fiber optic cable that connects between the first EES node 802 and the command node 801.
[00158] At block 816, the first EES node 802 determines if the comm-check message was previously received from the first direction (e.g., via its first data port). If not, the process continues to block 817. If so, the process continues to block 821 .
[00159] At block 817, the first EES node 802 processes the comm-check message received from the second direction. The first EES node 802 then determines if a corresponding comm-check message is received from the first direction (e.g., via the first data port) within a certain time period (block 818). If so, then the first EES node 802 records that the redundancy system is active (block 819). If not, then the first EES node 802 transmits an alert (block 820). [00160] At block 821 , the first EES node 802 determines if the comm-check message received from the second direction and the comm-check message previously received from the first direction are within a predetermined time period. For example, both instances of the comm-check message should be received within a given time value of each other. If so, then the first EES node 802 records that the redundancy system is active (block 819). If not, then the first EES node 802 transmits an alert (block 822).
[00161] It will be appreciated that the operations of blocks 814 to 822 can be executed in alternative or in addition to the operations of blocks 805 to 813. Under nominal redundancy conditions, the first EES node receives an instance of the comm-check message from the first direction and receives an instance of the comm-check message from the second direction within a predetermined time frame of each other.
[00162] It will be appreciated that the operations executed by the first EES node 802 are also similarly executed by the second EES node 803. More generally, the first EES node 802 represents a given node in an EES management system.
[00163] In the process of FIG. 8, the each EES node transmits an instance of the commcheck message right away, assuming there is not breakage or failure in the system. Under nominal conditions, the EES node receives a first instance of a comm-check check message from a first direction and transmits the first instance of the comm-check message in the first direction, and receives a second instance of the same comm-check message from a second direction and transmits the second instance of the comm-check message in the second direction.
[00164] In an example embodiment, an EES node sends one alert message. For example, the EES node detect that a comm-check message was received from only one direction, but it has not received a corresponding comm-check message from the opposite direction within a given time period. The alert message, for example, includes the node ID and, at least one of: (i) the direction from which it received the comm-check message and (ii) the direction from which it did not receive the corresponding comm-check message. The alert message also includes, for example, a time stamp. The EES node, for example, sends the duplicates the one alert message and transmits one instance of the alert message in one direction (via one data port) and the other instance of the alert message in the other direction (via the other data port).
[00165] In another example embodiment, an EES node sends two alert messages. For example, the EES node detect that a comm-check message was received from only one direction, but it has not receive a corresponding comm-check message from the opposite direction within a given time period. The EES node then transmits a first alert message that includes the node ID and, at least one of: (I) the direction from which it received the commcheck message and (ii) the direction from which it did not receive the corresponding commcheck message. The first alert message also includes, for example, a first time stamp. If the EES node later receives the corresponding comm-check message from the opposite direction but, after the given time period, then the EES node transmits a second alert message that includes the node ID and the direction from which it later received the corresponding comm-check message. The second alert message also includes, for example, a second time stamp. In this way, a command node can compare the first time stamp and the second time stamp to quantify the delay, as well as the direction, of the comm-check communication received at the given EES node. The command node uses this data to characterize the error in the redundancy operations of the EES management system. Furthermore, where a two-alert message system is expected, if the EES node only sends one alert message, then the command node can determine that there is a hard failure or break in the EES management system. Whereas, if the EES node sends a first alert message and then later sends a second alert message, then the command node can determine that there is a soft failure in the EES management system. In an example embodiment, the EES node sends the first alert message in both directions and sends the second alert message in both directions.
[00166] Turning to FIG. 9, example executable instructions are provided for a command node to execute comm-check process. At block 901 , the command node sends two instances of a comm-check message in opposite directions. For example, a first data packet that includes a comm-check message is sent via a first data port of the command node, and a second data packet that includes the same comm-check message is sent via a second data port of the command node. In an example embodiment, the first data packet and the second data packet are transmitted at the same time in opposite directions.
[00167] At block 902, after some time after sending the data packets, the command node then checks if it has (i) received the first data packet via the second data port and (ii) received the second data packet via the first data port within a predetermined time period.
[00168] If so, then the command node records that the redundancy operation is nominal (block 903). If not, then the command node records an error in the redundancy operation (block 904).
[00169] In this way, the command node can ascertain whether or not there is an error in the redundancy of the EES management system, even if it does not receive an alert message from one or more EES nodes. It will also be appreciated that the command node uses these operations to very quickly determine whether or not the redundancy operation is nominal, as each node in the system should, under nominal conditions, very quickly pass along the comm-check message in the daisy chain ring.
[00170] It will be appreciated that the command node can additionally receive alert messages from one or more EES nodes, which provides additional data to characterize the error in the redundancy of the EES management system.
[00171] It will be appreciated that other nodes in addition or in alternative to the command node can send a comm-check message.
[00172] In an example aspect, the EES management system has different types of messages that are transmitted and processed differently from each other. For example, in addition to the comm-check message described above, other types of messages include control messages, status messages, and emergency messages. It will be appreciated that other types of messages can be transmitted in the EES management system described herein.
[00173] Control messages, for example, are in most cases generated by a command node. A control message can have a single destination address or multiple destination addresses. For example, a command message includes one or more EES node configuration parameters addressed to multiple EES nodes, so that upon receipt, the multiple EES nodes take action to adjust to the one or more configuration parameters. In another example, a command message is addressed to one EES node, so that upon receipt, the one EES node executes the control command in the control message. In an example aspect, the one or more EES nodes receiving and executing the command message provide a reply message back to the command node. In another example embodiment, an EES node generate a control message for one or more other EES nodes, and sends a copy of the message to the command node.
[00174] Status messages, for example, are generated in most cases by an EES node. In an example aspect, a status message reports one or more current parameters associated with the battery cells (e.g., state of charge, state of health, voltage, current, temperature, number of discharges, number of charges, etc.), or the EES node itself, or both. Status message can have a single destination address or multiple destination addresses. For example, in case of a single command node in the EES management system, a status message include the address of only the one command node. In another example embodiment that includes multiple command nodes in the EES management system, a status message includes the multiple destination addresses corresponding to the multiple command nodes. [00175] In another example aspect, an EES node sends a status message that includes the destination addresses of one or more other EES nodes. In another example aspect, an EES node sends a status message that includes the destination addresses of all the other EES nodes in the EES management network (e.g., a type of broadcast message).
[00176] In an example aspect, a status message is sent by an EES node in response to a command node’s control message. For example, an EES node receives a control message, which triggers the EES node to generate and send a status message. The status message, for example, is generated and sent on-demand, also called a pull message flow.
[00177] In another example aspect, a status message is sent by an EES node based on a pre-defined time base (e.g., a schedule). For example, on a periodic basis, an EES node sends a status message. This is a form of a push message flow.
[00178] In another example aspect, a status message is sent by an EES node in response to detecting an event or a condition. For example, when a parameter has exceeded a threshold, or a rate of change has exceeded a threshold, then the EES nodes sends a status message. This is another form of a push message flow.
[00179] In an example aspect, any message type (e.g., control message, status message, emergency message, comm-check message, etc.) is duplicated by the originating node and two instances of the same message are transmitted in both directions in the fiber optic network. In a further example aspect, if a given recipient node does not receive the two instances of the message, then an error is detected in the redundancy operation of the EES management system.
[00180] Emergency messages, for example, are sent by any of the nodes in the EES management system (e.g., a command node, a EES node, etc.).
[00181] Emergency messages are transmitted as top priority to provide fast reaction time to avoid or limit a potentially dangerous scenario. In an example aspect, a message prioritization architecture is provided that establishes the emergency message with higher priority assigned to it compared with other control and status messages. Emergency messages, for example, have a single destination address, multiple destination addresses, or a broadcast address. This is to allow fast reaction of physically coupled EES nodes to perform needed action as fast as possible without time delay. For example, an EES node generates and transmits an emergency message to one or more other EES nodes and to the command node. In this way, the one or more EES nodes can execute an action based on the emergency message, even before receiving a confirmation message or a directing message from a command node. [00182] By contrast, it is recognized that in existing control systems, emergency messages are typically sent by a command node. In these configurations, an emergency event detected by an EES node or some other client nodes typically needs to transmit a message to a command node, then the affected EES nodes need to wait for the command node to generate and transmit an emergency message to them before taking emergency action. This centralized command incurs delay.
[00183] Turning to FIG. 10, example executable instructions are provided for a node in the EES management system to process an emergency message. The redundancy module in a node includes a queue of messages to transmit. The queue can include no messages, one message, or several messages at a given time. The executable instructions shown in FIG. 10 can be executed by an EES node or a command node, or both.
[00184] In FIG. 10, an initial queue of messages 1001 is shown, which is stored in memory on the given node. A condition (e.g., blocks 1002 or 1003) is detected that leads to transmitting an emergency message.
[00185] For example, at block 1002, the node detects a local emergency event and generates an emergency message. For example, an EES node detects a voltage level that exceeds an upper or a lower threshold. In another example, an EES node detects a current level that exceeds an upper or a lower threshold. In another example, an EES node detects a temperature level that exceeds an upper or a lower threshold. In another example, an EES node detects a pressure level that exceeds an upper or a lower threshold. In another example, an EES node detects a chemical level that exceeds an upper or a lower threshold. In another example, an EES node detects a pressure level that exceeds an upper or a lower threshold. In another example, an EES node detects an impact level or force level that exceeds an upper threshold. In another example, a given node (e.g., EES node or a command node) detects an electrical error (e.g., in the redundancy module, in the EES interface, in a sensor, in a power supply, etc.). In another example, a given node (e.g., EES node or a command node) detects a software error. It will be appreciated that different types of conditions can trigger a node to locally generate an emergency message.
[00186] In another example, at block 1003, the given node receives an emergency message via the fiber optic network. For example, another node (e.g., an EES node or a command node) has generated the emergency message and has transmitted the emergency message to the given node.
[00187] At block 1004, either as a result of locally generating an emergency message or a result of receiving an emergency message, the node then moves the emergency message 1005 to the front of its queue or pauses the transmission of the existing queue. [00188] An example of a modified queue 1006 is shown that includes the emergency message 1005 at the front of the queue. The node then transmits the emergency message at block 1007. In this way, a node expedites the transmission of emergency messages. In an example aspect, across an EES management system network of multiple nodes, each node expedites an emergency message. This results in the emergency message being transmitted to one or more intended recipient nodes in less time than other messages currently queued for transmission.
[00189] In an example aspect, the above process for transmitting an emergency message at a given node also applied to processing messages. For example, a queue of messages is to be processed by an EES node or a command node. For example, at an EES node, messages are processed at the EES interface. In another example, at a command node, messages are processed at the ECU or BCU. An emergency message that is locally generated or received via the fiber optic network, however, is positioned at the front of the queue for immediate processing.
[00190] In another example aspect, the emergency message can also be expedited using communication hardware that establish a separate data channel amongst EES nodes.
[00191] Turning to FIGs. 11 to 13B, different example embodiments of EES management systems are provided that include two or more daisy chain rings. The daisy chain rings are connected to each other using a quad-port redundancy module. Two or more daisy chain rings help to limit the effect of a fault or breakage. For example, the fault or a breakage in one daisy chain ring would have less or no effect on the nodes in another daisy chain ring.
[00192] It will be appreciated that the features described with respect to an EES management system that has one daisy chain ring also apply to an EES management system that includes two or more daisy chain rings.
[00193] Turning to FIG. 11 , an example embodiment of an EES management system is shown that includes two daisy chain rings 1109 and 1110 that are connected together using a quad-port redundancy module 1108. One ring 1109 includes the EES nodes 1104a, 1103a, 1102a that are respectively connected to EES devices 1104b, 1103b, 1102b. Examples of EES devices include battery packs, fuel cell stacks, solar panels, electric generators, etc. The ring 1109 also include a command node 1101.
[00194] Another ring 1110 includes the EES nodes 1105a, 1106a, 1107a that are respectively connected to EES devices 1105b, 1106b, 1107b. [00195] The command node 1101 transmits messages and receives messages to the nodes in the ring 1109 and to the nodes in the ring 1110. Messages between a given node in the ring 1110 and the command node 1101 are transmitted via the quad-port redundancy module 1108. Other messages from the ring 1109 may also be transmitted via the quad-port redundancy module 1108 to a given node in the ring 1110, and back to a given node in the ring 1109.
[00196] The nodes and the quad-port redundancy module are connected to each other using fiber optic cables. The quad-port redundancy module includes four data ports that respectively connect to four fiber optic cables. Two data ports connect to one ring 1109 and another two data ports connect to another ring 1110. In an example aspect, there are two quad-port redundancy modules that connects two rings.
[00197] In an example aspect, a quad-port redundancy module receives a message via one of its four data ports. The quad-port redundancy module then replicates the message and transmits the replicated instances of the message via its three other data ports. In an example aspect, the instances of the message are transmitted at the same time.
[00198] In an example aspect, a quad-port redundancy module receives a message via one of its four data ports. The quad-port redundancy module then replicates the message and transmits the replicated instances of the message via two other data ports at the same time. In an example aspect, the one data port that received the message is connected to one ring, and the two other data ports that transmit the messages are connected to another ring.
[00199] In an example aspect, a quad-port redundancy module receives a message via one of its four data ports. The quad-port redundancy module then replicates the message and transmits the replicated instances of the message via at least one of the other data ports. For example, the data port that received the message and the other data port that transmits the message are in the same ring. In another example, the data port that received the message and the other data port that transmits the message are in different rings.
[00200] FIG. 12 shows another example embodiment of a battery management system that includes two rings 1109 and 1110 that are connected by two quad-port redundancy modules 1108 and 1202. In an example aspect, if one quad-port redundancy module fails, then the two rings 1109 and 1110 remain in data communication with each other using the working quad-port redundancy module.
[00201] In another example aspect, each of the rings 1109, 1110 respectively include their own command nodes 1101 , 1201 . In an example aspect, if one of the command nodes fails or breaks, then the working command node can transmit and receive messages to control the battery nodes in both of rings 1109, 1110. In an example aspect, one of the command nodes (e.g., command node 1101 ) is a primary command node while the other command node (e.g., command node 1201 ) is a back-up command node. In the event of failure of the primary command node, the back-up command node continues to make decisions and send commands to the EES nodes. In an example aspect, the back-up command node stores a duplicate of all the actions executed and data gathered by the primary command node, so that transfer of command is seamless.
[00202] Turning to FIG. 13A, another example embodiment of an EES management system is shown that includes multiple EES node rings 1301a, 1301 b, 1301 n that are each connected to two separate command rings 1302, 1303. In particular, each EES node ring is connected to the command ring 1302 using its own quad-port redundancy module 1304, and each EES node ring is also connected to the other command ring 1303 using another quadport redundancy module 1304.
[00203] Each EES node ring includes one or more EES nodes 1306, and each EES node controls and interacts with EES devices 1307. Examples of EES devices include battery packs, fuel cell stacks, solar panels, electric generators, etc. Each EES node ring also includes two quad-port redundancy modules 1104. For example, in the EES node ring 1301a, a first quad-port redundancy module has two data ports that connect to the EES node ring 1301a, and the other two data ports connect to the command ring 1302. A second quad-port redundancy module 1304 has two data ports that connect to the EES node ring 1301a, and the other two data ports connect to the command ring 1303.
[00204] It will be appreciated that although three EES node rings are shown, there may be more rings or there may be less rings.
[00205] Each command ring 1302, 1303 includes one or more command nodes 1305. In an example embodiment, each command ring includes two or more command nodes 1305. Each command ring also includes a quad-port redundancy module corresponding to each EES node ring with which it interacts. A command ring can also include one or more EES nodes 1306 that control EES devices 1107.
[00206] Messages from a command node in one command ring (e.g., command ring 1302) are sent to one or more EES node rings 1301a, 1301 b, 1301 n, which in turn also transmit the messages to the other command ring (e.g., command ring 1303). In this way, command nodes on the other command ring (e.g., command ring 1303) also receive a copy of the message originating from the command ring 1302.
[00207] The network architecture in FIG. 13A provides multiple redundant fiber optic paths to route data between nodes. In other words, even if an entire command ring (e.g., command ring 1302) is disabled or fails, the other command ring (e.g., command ring 1303) remains operable to continue to seamlessly command the EES nodes 1306 in the EES node rings. Furthermore, even if an entire EES node ring fails, the other EES nodes in the EES management system are able to operate in a seamless manner.
[00208] FIG. 13B shows another example embodiment of an EES management system that includes one command ring 1303 that is connected to multiple EES node rings 1301a, 1301 b, 1301 n via respective multiple quad-port redundancy module 1304.
[00209] Turning to FIG. 14, an example embodiment of a quad-port redundancy module 1400 is shown using a software Ethernet implementation. It includes four TOSA/ROSA data ports 1401 , 1402, 1415, 1416 that respectively connect to four fiber optic cables.
[00210] TOSA/ROSA data ports 1401 and 1402 respectively connect to PHYs 1403 and 1404, and PHYs 1403 and 1404 respectively connect to MAC ports 1406 and 1407 of a first MCU 1405.
[00211] The first MCU 1405 includes MAC ports 1406 and 1407, and a high-speed bus port 1408.
[00212] A second MCU 1409 includes MAC ports 1411 and 1412, and a high-speed bus port 1410. The first MCU 1405 and the second MCU 1409 are in data communication with each other using high-speed bus ports 1408 and 1410.
[00213] MACs 1411 and 1412 of the second MCU 1409 are respectively connected to PHYs 1413 and 1414, and the PHYs 1413 and 1414 are respectively connected to TOSA/ROSA data ports 1415 and 1416.
[00214] In an example aspect, one or both MCUs 1405, 1409 are in data communication with one or more memory devices 1417, 1418.
[00215] In an example aspect, connections between a PHY and a TOSA/ROSA uses 100BASE-FX, or 1000BASE-X, or some other type of Ethernet interface over optical fiber.
[00216] In an example aspect, connections between a PHY and a MAC include Mil, RMI I , RGMII, SGMII or some other interface.
[00217] In another example aspect, the high-speed bus between the MCUs includes an external bus, an Ethernet connection, a peripheral component interconnect express (PCIE) connection, or a universal serial bus (USB) connection, etc.
[00218] Turning to FIG. 15, an example embodiment of a quad-port redundancy module 1501 is shown having a hardware Ethernet implementation. The module 1501 includes four TOSA/ROSA data ports 1502, 1503, 1509, 1510 that respectively connect to four fiber optic cables.
[00219] TOSA/ROSA data ports 1502, 1503 are respectively connected to MAC ports 1505, 1506 of the chip 1504. The chip 1504 is a FPGA device or an ASIC device. It includes the MAC ports 1505, 1506, 1507, 1508. The MAC ports 1507, 1508 are respectively connected to TOSA/ROSA data ports 1509, 1510.
[00220] In an example aspect, chip 1504 is in data communication with a memory device 1511.
[00221] In an example aspect, connections between a MAC port and a TOSA/ROSA uses 100BASE-FX, or 1000BASE-X, or some other type of Ethernet interface over optical fiber.
[00222] Turning to FIG. 16, another example embodiment of a redundancy module 1603 is shown in context of an EES node 1601. The redundancy module 1603 has a multichannel fiber optic software Ethernet configuration that includes two MCUs 1604, 1605.
[00223] In another example embodiment, a command node includes a similar multichannel Ethernet redundancy module 1603 that interacts with an ECU or a BCU.
[00224] The EES node 1601 includes an EES interface 1602 that connects to an EES device, and a redundancy module 1603 that includes two TOSA/ROSA data ports 1618, 1619.
[00225] The first MCU 1604 includes an ADC 1608, a GPIO 1609, and two MACs 1606, 1607. The second MCU 1605 includes an ADC 1612, a GPIO 1613, and two MACs 1614, 1615. The ADC 1608 and GPIO 1609 of the first MCU, and the ADC 1612 and GPIO 1613 of the second MCU, connect to the EES interface 1602.
[00226] MACs 1606 and 1607 of the first MCU respectively connect to PHYs 1610 and 1611. PHYs 1610 and 1611 respectively connect to TOSA/ROSA data ports 1618 and 1619, and exchange data there between via optical signals at a first optical wavelength.
[00227] MACs 1614 and 1615 of the second MCU respectively connect to PHYs 1616 and 1617. PHYs 1616 and 1617 respectively connect to TOSA/ROSA data ports 1618 and 1619, and exchange data therebetween via optical signals at a second optical wavelength that is different from the first optical wavelength.
[00228] In other words, data from both MCUs is transmitted via the two data ports 1618, 1619, and data received via the data ports 1618, 1619 can be processed by one or both of the MCUs. [00229] In an example embodiment, the first optical wavelength is 1310 nanometers and the second optical wavelength is 850 nanometers. It will be appreciated that other wavelengths suitable for fiber optics can be used.
[00230] Each of the TOSA/ROSA devices 1618, 1619 include a built-in optical filter that can filter out different optical wavelengths. In an example aspect, the optical filter system in a ROSA filters out the first optical wavelength and the second optical wavelength. In another example aspect, the TOSA transmits a first set of data at the first optical wavelength and transmits a second set of data at the second optical wavelength via the fiber optic cables. More generally, each TOSA/ROSA device can receive data at different optical wavelengths and transmit data at different optical wavelengths. In an example aspect, the transmission or reception of data at different wavelengths occurs at the same time.
[00231] Similarly, the PHY devices 1610, 1611 of the first MCU 1604 send data over the first optical wavelength to a given TOSA/ROSA device, and the PHY devices 1616, 1617 of the second MCU 16105 send data over the second optical wavelength to a given TOSA/ROSA device.
[00232] In an example aspect, a memory device 1620 is in data communication with the first MCU 1604, and a memory device 1621 is in data communication with the second MCU 1605.
[00233] In an example aspect, the first MCU 1604 and the second MCU 1605 process the same data in parallel to each other. In other words, when data is received at a data port 1618 or 1619, the received data is sent to both MCUs 1604, 1605. Both MCUs process the data in the same way as each other and transmits the same commands or data to the EES interface 1602. Duplicate commands or data are deleted at the EES interface. Similarly, the same data from the EES interface is sent in two instances at the same time; one instance of data from the EES interface is sent to the first MCU and another instance of the same data is sent to the second MCU. In another example aspect, data to be transmitted over the fiber optic network is sent twice coming from a first MCU and from the second MCU. In this way, there is complete redundancy of the MCU within the redundancy node. If one of the MCUs fails, or if internal connections to one of the MCU fails, then the other MCU seamlessly takes over with zero packet data loss and without any delay. Furthermore, if one of the data channels (e.g., one of the optical wavelengths) fail in the redundant network of the EES management system, all nodes in the EES management system are able to continue to transmit, receive and process data with no data packet loss and with no delay using the other data channel (e.g., the other optical wavelength). [00234] In an example aspect of processing the same data in parallel, the first set of data received by or transmitted by the redundancy node on the first optical wavelength is the same as the second set of data received by or transmitted by the redundancy node on the second optical wavelength. The first set of data and the second set of data, which are identical, are transmitted at the same time over the fiber optic cables respectively using the first and the second optical wavelengths.
[00235] In another example embodiment, the first MCU 1604 and the second MCU 1605 process different data in parallel. In other words, the first data set is different from the second data set. This allows for faster data processing.
[00236] In another example embodiment, a quad-port redundancy module includes a similar multichannel Ethernet redundancy module 1603. However, for a quad-port redundancy module, it includes four MCUs, where two MCUs are dedicated to a first optical wavelength and two other MCUs are dedicated a second optical wavelength. The quad-port redundancy module also includes four TOSA/ROSA data ports that each include an optical filter.
[00237] FIG. 17 shows a schematic flow of a symmetric redundancy module that processes data using a first Ethernet channel and a second Ethernet channel.
[00238] Blocks 1701 , 1702 and 1703 show that certain messages (e.g., status messages) are received, processed and outputted via the first Ethernet channel using the first MCU 1604. Blocks 1704, 1705, 1706 shows that certain other messages (e.g., an emergency message or a control message) are received, processed, and outputted via the second Ethernet channel using the second MCU 1605.
[00239] FIG. 18 shows a flow diagram of example executable instructions for a symmetric redundancy module, such as the one shown in FIG. 16.
[00240] At block 1801 , the redundancy module detects a local event or condition. At block 1802, the redundancy module determines if the event or condition should result in an emergency message. If not, then the redundancy module generates a message in Ethernet form (block 1803) and transmits the message over the first Ethernet channel (block 1804). If the event or condition should result in an emergency message, then at block 1805 the redundancy module generates an emergency message in Ethernet from and transmits the emergency message over the second Ethernet channel (block 1806).
[00241] Turning to FIG. 19, another example embodiment of a redundancy module 1903 is provided that includes components for multi-channel asymmetric software Ethernet architecture. [00242] This redundancy module 1903 also includes two channels corresponding to two different optical wavelengths. For example, one channel operates at a first optical wavelength and another channel operates at a second optical wavelength. Data can be transmitted on both channels at the same time in a fiber optic cable.
[00243] An EES node 1901 includes an EES interface 1902 and a redundancy module 1903. The redundancy module includes a MCU 1904, two transceivers 1913, 1914, two PHY devices 1911 , 1912, and two TOSA/ROSA devices 1915, 1916 that are the two data ports for EES node.
[00244] The TOSA/ROSA devices each include, for example, an optical filter that filters the first optical wavelength and the second optical wavelength.
[00245] In an example aspect, one of the optical wavelengths is 1310 nanometers and the other one of the optical wavelengths is 850 nanometers. In another example aspect, the transceivers 1913, 1914 operate with a signal filtered at 1310 nanometers and the PHY devices 1911 , 1912 operate with a signal filtered at 850 nanometers. It will be appreciated that different wavelengths can be used for the optical channels.
[00246] In an example aspect the transceivers 1913 and 1914 are respectively connected to TOSA/ROSA devices 1915 and 1916 via UART TX/RX data links. The transceivers 1913 and 1914 are also respectively connected to UART ports 1909 and 1910 via TX/RX data links.
[00247] In another example aspect, the PHY devices 1911 and 1912 are respectively connected to TOSA/ROSA devices 1915 and 1916 via 100BASE-FX or other optical Ethernet interface data links. The PHY devices 1911 and 1912 are also respectively connected to MAC ports 1907 and 1908 via Mil or RMII or other Ethernet interface data links.
[00248] The MCU 1904 includes the MAC ports 1907, 1908 and the UART ports 1909, 1910. The MAC ports receive and transmit Ethernet data on one optical wavelength. The UART ports receive and transmits UART data on another optical wavelength.
[00249] The MCU 1904 also includes an ADC port 1905 and GPIO port 1906 to interact with the EES interface 1902.
[00250] In another example aspect, the MCU 1904 is in data communication with a memory device 1917.
[00251] In an example aspect, the optical channel with the UART ports 1909, 1910 is used for one set of messages, while the other optical channel with the MAC ports 1907, 1908 is used for another set of messages. In another example aspect, the optical channel with the UART ports 1909, 1910 is used for emergency messages and control messages. In another example aspect, the other optical channel with the MAC ports 1907, 1908 is used for status messages.
[00252] In an example aspect, instead of using the UART interface and protocol, an SPI interface and protocol are used. In another example aspect, instead of using the UART interface and protocol, a CAN interface and protocol are used.
[00253] UART is less complex than Ethernet and provides low latency. The optical channel that uses the UART ports, for example, is used for sending small packets of data quickly.
[00254] Ethernet provides storage at the nodes and is better suited for transmitting largesized data packets very quickly. Ethernet is also better suited for sending higher volume of data more quickly.
[00255] In an example aspect, data packets that are sized at or larger than a certain threshold are sent via the Ethernet optical channel. Data packets that are sized smaller than the certain threshold are sent via the UART optical channel. In an example embodiment, certain threshold size is 80 bytes. In other example embodiments, other threshold sizes are used.
[00256] FIG. 20 shows a schematic flow of an asymmetric redundancy module that processes data using an Ethernet channel and a UART channel. In an alternative embodiment, a SPI channel or a CAN bus channel replaces the UART channel.
[00257] Blocks 2001 , 2002 and 2003 show that certain messages (e.g., status messages) are received, processed, and outputted via the Ethernet channel. Blocks 2004, 2005, 2006 shows that certain other messages (e.g., an emergency message or a control message) are received, processed, and outputted via the UART channel.
[00258] FIG. 21 shows a flow diagram of example executable instructions for an asymmetric redundancy module, such as the one shown in FIG. 19.
[00259] At block 2101 , the redundancy module detects a local event or condition. At block 2102, the redundancy module determines if the event or condition should result in an emergency message. If not, then the redundancy module generates a message in Ethernet form (block 2103) and transmits the message over the Ethernet channel (block 2104). If the event or condition should result in an emergency message, then at block 2105 the redundancy module generates an emergency message in UART from and transmits the emergency message over the UART channel (block 2106). [00260] FIG. 22 shows an example embodiment of a vehicle 2200 that includes an EES management system 2201 . For example, multiple sets of energy cells (e.g., battery cells, fuel cells, etc.) are included in the vehicle and that are part of the EES management system 2201 . The EES management system 2201 provides electric power to different subsystems in the vehicle, including, for example, one or more electric motors for the primary drive system 2202 and the electric power system 2203. Although the vehicle 2200 is shown as a car, it will be appreciated that other types of vehicles (e.g., trucks, construction vehicles, buses, transport vehicles, aircraft, drones, boats, submarines, trains, etc.) can include the EES management system 2201 .
[00261] FIG. 23 shows an example embodiment of an EES management system 2301 providing electric power to one or more electric loads 2302. For example, the EES management system 2301 is part of a power supply unit that includes one or more types of electric energy sources. For example, the EES management system 2301 includes: battery cells, fuel cells, solar cells, a generator, or a combination thereof. Each set of energy sources (e.g., energy cells) or, in another example aspect, each instance of energy source, is connected to a respective EES node. This power supply unit can be setup, for example, in remote locations. In another example, this power supply unit can also be as a localized power bank, such as for a building or equipment, or both. In another example, this power supply unit and the one or more loads 2302 are part of a machine. In another example, an additional electric source 2303 (e.g., additional electric generator, additional wind turbine, additional solar cells, etc.) supplies electric power to the mobile power supply unit’s EES management system 2301 . In an example embodiment, the power supply unit is mobile so that it can be transported. In another example embodiment, the power supply unit is stationary.
[00262] FIG. 24 shows an example embodiment of multiple instances of EES management systems 2301a, 2301 b, 2301 n as power supply units that are connected to an electric distribution grid 2401 . One or more additional electric sources 2303 and one or more electric loads 2302 are connected to the electric distribution grid 2401 . In an example embodiment, each of the power supply units include an EES management system that are in data communication with each other using fiber optic cables F2402 to form a large daisy chain network. In other words, within each EES management systems 2301a, 2301 b, 2301 n can include their own local daisy chain network loop(s), and these local daisy chain network loops are connected together in a larger using the fiber optic cables F2402. In an example embodiment, the system of components in FIG. 24 is called a microgrid.
[00263] In an example aspect, the devices and systems described herein provide redundant communications in battery management systems so that no single point failure can cause potential loss of life or damage, such in vehicle applications. In another example aspect, the devices and systems described herein take a different approach to safety, changing away from “fail-safe shutdown state”. Instead, the devices and operations described herein facilitate a “fail-safe operation state” that would keep communication alive to support transition to a safe state.
[00264] Below are general example embodiments and example aspects.
[00265] EXAMPLE EMBODIMENT A: In an example embodiment, a redundant fiber optic EES management system includes: a command node and EES nodes connected in a daisy chain ring with fiber optic cables; the command node and the EES nodes each comprising a redundancy module; the redundancy module comprising a processor and two optical data ports; and the command node configured to duplicate a message and transmit a first and a second instance of the message in different directions at the same time using two optical data ports in a redundancy module of the command node.
[00266] In an example aspect, each of the EES nodes are configured to duplicate a given message and transmit a first and a second instance of the given message in different directions at the same time using their respective two optical data ports in their respective redundancy module.
[00267] In an example aspect, the message from the command node is addressed to at least one specific EES node and, under nominal redundancy operation, the at least one specific EES node receives the first instance of the message on one of the two optical data ports and receives the second instance of the message on the other one of the two optical data ports within an expected amount of time after receiving the first instance of the message.
[00268] In an example aspect, the message is addressed to at least one specific EES node, and wherein the daisy chain ring comprises a break and the at least one specific EES node receives only the first instance of the message via one of the two optical data ports with zero data packet loss. In an example aspect, the break comprises a breakage in one of the fiber optic cables or a failure in one of the EES nodes.
[00269] In an example aspect, the message is addressed to at least one specific EES node, and wherein the daisy chain ring comprises a break and the at least one specific EES node receives only the first instance of the message via one of the two optical data ports with zero second delay. In an example aspect, the break comprises a breakage in one of the fiber optic cables or a failure in one of the EES nodes. [00270] In an example aspect, the redundancy module of a given EES node is configured to receive the first instance of the message via one of the two optical data ports on the given EES node and, after detecting that the second instance of the message has not been received via the other one of the two optical data ports on the given EES node within a predetermined time, the redundancy module of the given EES node is configured to generate an alert message. In an example aspect, the redundancy module of the given EES node duplicates the alert message and transmits a first instance of the alert message via one of the two optical data ports on the given EES node and, at the same time, transmits a second instance of the alert message via the other one of the two optical data ports on the given EES node.
[00271] In an example aspect, the processor of the redundancy module is a micro controller unit (MCU) that executes software to implement redundancy over Ethernet. In an example aspect, the MCU comprises two MAC ports and the redundancy module further comprise two PHY devices, and the two PHY devices respectively data link the two MAC ports to the two optical data ports.
[00272] In an example aspect, the processor of the redundancy module is a field programmable gate array (FPGA) hardware device that implements redundancy over Ethernet, and the FPGA hardware device is data linked to the two optical data ports.
[00273] In an example aspect, the processor of the redundancy module is an application-specific integrated circuit (ASIC) hardware device that implements redundancy over Ethernet, and the ASIC hardware device is data linked to the two optical data ports.
[00274] In an example aspect, the redundant fiber optic EES management system is integrated in a vehicle and the command node further comprises an electronic control unit (ECU) that is data linked to the redundancy module of the command node.
[00275] In an example aspect, the redundant fiber optic EES management system is integrated in an energy storage unit and the command node further comprises a battery control unit (BCU) that is data linked to the redundancy module of the command node.
[00276] In an example aspect, the fiber optic cables comprise glass optical fibers. In an example aspect, the fiber optic cables comprise plastic optical fibers.
[00277] EXAMPLE EMBODIMENT B: In another example embodiment, a vehicle includes: an electric drive powered by multiple sets of energy cells; multiple energy nodes respectively connected to the multiple sets of energy cells; the multiple energy nodes arranged in a daisy chain ring and connected to each other with fiber optic cables; each of the multiple energy nodes comprising a redundancy module, and the redundancy module comprises a processor, a first and a second optical data port; the processor configured to execute instructions to duplicate a message and transmit a first instance of the message via the first optical data port and at the same time transmit a second instance of the same message via the second optical data port.
[00278] In an example aspect, each of the multiple energy nodes further comprises an energy cell interface that connects the redundancy module to a corresponding one of the multiple sets of energy cells.
[00279] In an example aspect, the multiple sets of energy cells comprise fuel cells. In an example aspect, the multiple sets of energy cells comprise battery cells.
[00280] EXAMPLE EMBODIMENT C: In another example embodiment, a vehicle includes: an electric drive powered by multiple sets of energy cells; multiple energy nodes respectively connected to the multiple sets of energy cells; the multiple energy nodes arranged in a daisy chain ring and connected to each other with fiber optic cables; each of the multiple energy nodes comprising a redundancy module, and the redundancy module comprises a processor, a first and a second optical data port; the processor configured to detect receipt of a first instance of a message via the first optical data port and to detect whether or not a second instance of the same message is received via the second optical data port within a predetermined time after the receipt of the first instance of the message; and the processor further configured to generate an alert message after detecting that the second instance of the same message has not been received via the second optical data port within the predetermined time.
[00281] In an example aspect, the processor duplicates the alert message and sends a first instance of the alert message via the first optical port and at the same time sends a second instance of the alert message via the second optical port.
[00282] In an example aspect, each of the multiple energy nodes further comprises an energy cell interface that connects the redundancy module to a corresponding one of the multiple sets of energy cells.
[00283] In an example aspect, the multiple sets of energy cells comprise fuel cells. In an example aspect, the multiple sets of energy cells comprise battery cells.
[00284] EXAMPLE EMBODIMENT D: In another example embodiment, an EES node in an EES management system is provided. The EES node includes: an EES interface connected to a redundancy module, the EES interface configured to connect with an EES device; the redundancy module comprising a first and a second optical data ports that are respectively connected to a first and a second PHY devices, and the first and the second PHY devices are respectively connected to a first and second media access control (MAC) ports; the redundancy module further comprising a micro controller unit (MCU) that comprises the first and the second MAC ports and a data port that is data linked to the EES interface.
[00285] In an example aspect, Ethernet interface over fiber optic data links respectively connect the first and the second PHY devices to the first and the second optical data ports.
[00286] In an example aspect, under nominal redundancy operation, a first instance of a message is received at the first optical data port and, within an expected time after receiving the first instance of the message, a second instance of the same message is received at the second optical data port.
[00287] In an example aspect, the redundancy module discards the second instance of the same message.
[00288] In an example aspect, wherein the redundancy module processes the first instance of the message before receiving the second instance of the same message.
[00289] In an example aspect, a first instance of a message is received at the first optical data port and, after detecting that a second instance of the same message has not been received at the second optical data port within an expected time after receiving the first instance of the message, the redundancy module generates and transmits an alert message. In an example aspect, the redundancy module duplicates the alert message and transmits a first instance of the alert message via the first optical data port and at the same time transmits a second instance of the alert message via the second optical data port.
[00290] In an example aspect, the data port of the MCU comprises: a general purpose input output port that sends data to and receives data from the EES interface; and an analog to digital converter port that receives analog data from the EES interface.
[00291] In an example aspect, the EES device comprises one or more a battery cell stack, a fuel cell stack, a solar cell system, and a fuel supply system.
[00292] EXAMPLE EMBODIMENT E: In another example embodiment, an EES node in an EES management system is provided, and the EES node includes: an EES interface connected to a redundancy module, the EES interface configured to connect with an EES device; the redundancy module comprising a first and a second optical data ports that are respectively connected to a first and second media access control (MAC) ports of a chip device, the chip device further comprising a third MAC port; the redundancy module further comprising a micro controller unit (MCU) that comprises a MAC port, the MAC port of the MCU data linked to the third MAC port of the chip device, and the MCU further comprising a data port that is data linked to the EES interface.
[00293] In an example aspect, Ethernet interface over fiber optic data links respectively connect the first and the second MAC ports to the first and the second optical data ports.
[00294] In an example aspect, under nominal redundancy operation, a first instance of a message is received at the first optical data port and, within a predetermined time after receiving the first instance of the message, a second instance of the same message is received at the second optical data port.
[00295] In an example aspect, the redundancy module discards the second instance of the same message.
[00296] In an example aspect, the redundancy module processes the first instance of the message before receiving the second instance of the same message.
[00297] In an example aspect, a first instance of a message is received at the first optical data port and, after detecting that a second instance of the same message has not been received at the second optical data port within a predetermined time after receiving the first instance of the message, the redundancy module generates and transmits an alert message. In an example aspect, the redundancy module duplicates the alert message and transmits a first instance of the alert message via the first optical data port and at the same time transmits a second instance of the alert message via the second optical data port.
[00298] In an example aspect, the data port of the MCU comprises: a general purpose input output port that sends data to and receives data from the EES interface; and an analog to digital converter port that receives analog data from the EES interface.
[00299] In an example aspect, the chip device is a field programmable gate array (FPGA) device. In an example aspect, the chip device is an application-specific integrated circuit (ASIC) device.
[00300] In an example aspect, the EES device comprises one or more a battery cell stack, a fuel cell stack, a solar cell system, and a fuel supply system.
[00301] EXAMPLE EMBODIMENT F: In an example embodiment, an EES node in an EES management system is provided, and the EES node includes: an EES interface connected to a redundancy module, the EES interface configured to connect with an EES device; the redundancy module comprising a first and a second optical data ports that are respectively connected to a first and a second transceiver devices, and the first and the second transceiver devices are respectively connected to a first and a second data port on a micro controller unit (MCU), wherein the first and the second data ports are one of a UART interface, a CAN bus interface and an SPI interface; and the MCU further a general purpose input output data port and an analog-to-digital converter port that are both data linked to the EES interface.
[00302] EXAMPLE EMBODIMENT G: In an example embodiment, an EES management system includes: at least two daisy chain rings formed by multiple nodes that are interconnected using fiber optic cable, and the multiple nodes comprise one or more EES nodes and one or more command nodes; and a quad-port redundancy module that interconnects the two daisy chain rings, the quad-port redundancy module comprising four optical data ports and a processor, and two of the four optical data ports are connected to one of the two daisy chain rings and other two of the four optical data ports are connected to the other one of the two daisy chain rings.
[00303] In an example aspect, after receiving a message in one of the four optical data ports, the quad-port redundancy module duplicates the message and transmits one or more instances of the message respectively via a different one, two or three of the four optical data ports.
[00304] In an example aspect, each of the one or more EES nodes comprises a redundancy module, and the redundancy module comprises a first and a second optical data port and a processor; and, under nominal redundancy operation, the redundancy module receives a first instance of a message via the first optical data port and, within an expected amount of time after receiving the first instance of the message, receives a second instance of the same message via the second optical data port.
[00305] In an example aspect, each of the one or more command nodes comprises a redundancy module, and the redundancy module comprises a first and a second optical data port; and the redundancy module duplicates a message and transmits a first instance of the message via the first optical data port and at the same time transmits a second instance of the same message via the second optical data port.
[00306] In an example aspect, the quad-port redundancy module comprises a chip device that comprises four media access control (MAC) ports that respectively connect to the four optical data ports.
[00307] In an example aspect, the chip device is a field programmable gate array (FPGA) device. In an example aspect, the chip device is an application-specific integrated circuit (ASIC) device.
[00308] In an example aspect, the quad-port redundancy module comprises a first microcontroller unit (MCU) and a second MCU; the first MCU comprising a first and a second media access control (MAC) ports, the first and the second MAC ports connected to a first and a second PHY devices, and the first and the second PHY devices connected to a first and a second optical data ports; the second MCU comprising a third and a fourth MAC ports, the third and the fourth MAC ports connected to a third and a fourth PHY devices, and the third and the fourth PHY devices connected to a third and a fourth optical data ports; and the first MCU further comprising a first data port that connects to a second data port of the second MCU.
[00309] It will be appreciated that any module or component exemplified herein that executes instructions may include or otherwise have access to non-transitory computer readable media such as storage media, computer storage media, or data storage devices (removable and/or non-removable) such as, for example, memory chips, magnetic disks, optical disks. Computer storage media may include volatile and non-volatile, removable and non-removable media implemented in any method or technology for storage of information, such as computer readable instructions, code, processor executable instructions, data structures, program modules, or other data. Examples of computer storage media include random access memory (RAM), dynamic random access memory (DRAM), static random access memory (SRAM), read-only memory (ROM), solid-state ROM, electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, or any other medium which can be used to store the desired information and which can be accessed by an application, module, or both. Any such computer storage media may be part of the servers or computing devices or nodes, or accessible or connectable thereto. Any application or module herein described may be implemented using computer readable/executable instructions that may be stored or otherwise held by such computer readable media.
[00310] It will be appreciated that different features of the example embodiments of the system and methods, as described herein, may be combined with each other in different ways. In other words, different devices, modules, operations, functionality, and components may be used together according to other example embodiments, although not specifically stated.
[00311] The steps or operations in the flow diagrams described herein are just for example. There may be many variations to these steps or operations according to the principles described herein. For instance, the steps may be performed in a differing order, or steps may be added, deleted, or modified.
[00312] It will also be appreciated that the examples and corresponding system diagrams used herein are for illustrative purposes only. Different configurations and terminology can be used without departing from the principles expressed herein. For instance, components and modules can be added, deleted, modified, or arranged with differing connections without departing from these principles. [00313] While certain example implementations of the disclosed technology have been described in connection with what is presently considered to be the most practical and various implementations, it is to be understood that the disclosed technology is not to be limited to the disclosed example implementations, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the claims appended hereto.

Claims

Claims:
1 . A redundant fiber optic electric energy source (EES) management system comprising: a command node and a plurality of EES nodes connected in a daisy chain communication ring with a plurality of fiber optic cables; the command node and the plurality of EES nodes each comprising a redundancy module, and each respective redundancy module comprising a processor, and two optical data ports; and a processor of the redundancy module in the command node is configured to duplicate a message and transmit at a same time a first instance of the message via one of the two optical data ports in the command node and a second instance of the message via another one of the two optical data ports in the command node in different directions in the daisy chain communication ring.
2. The redundant fiber optic EES management system of claim 1 wherein a processor in the redundancy module of a given one of the plurality of EES nodes is configured to duplicate a given message and transmit a first instance of the given message via one of the two optical data ports in the given one of the EES nodes and a second instance of the given message via another one of the two optical data ports in the given one of the plurality of EES nodes in different directions in the daisy chain communication ring, and wherein the first instance of the given message and the second instance of the given message are transmitted at another same time by the redundancy module of the given one of the plurality of EES nodes.
3. The redundant fiber optic EES management system of claim 1 wherein the message from the command node is addressed to at least one specific EES node amongst the plurality of EES nodes; and, the at least one specific EES node is coupled to the daisy chain communication ring to receive the first instance of the message on one of the two optical data ports in the redundancy module of the at least one specific EES node and receive the second instance of the message on another one of the two optical data ports in the redundancy module of the at least one specific EES node within an expected amount of time after receiving the first instance of the message.
4. The redundant fiber optic EES management system of claim 1 wherein the message is addressed to at least one specific EES node amongst the plurality of EES nodes, and wherein the daisy chain communication ring comprises a break and the at least one specific EES node receives only the first instance of the message via one of the two optical data ports in the redundancy module of the at least one specific EES node, and the first instance of the message is received with zero data packet loss.
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5. The redundant fiber optic EES management system of claim 4 wherein the break comprises a breakage in one of the plurality of fiber optic cables or a failure in one of the plurality of EES nodes.
6. The redundant fiber optic EES management system of claim 1 wherein the message is addressed to at least one specific EES node amongst the plurality of EES nodes, and wherein the daisy chain communication ring comprises a break and the at least one specific EES node receives only the first instance of the message via one of the two optical data ports in the redundancy module of the at least one specific EES node, and the first instance of the message is received with zero second delay.
7. The redundant fiber optic EES management system of claim 6 wherein the break comprises a breakage in one of the plurality of fiber optic cables or a failure in one of the plurality of EES nodes.
8. The redundant fiber optic EES management system of claim 1 wherein the redundancy module of a given EES node amongst the plurality of EES nodes is configured to receive the first instance of the message via one of the two optical data ports in the redundancy module of the given EES node and, after detecting that the second instance of the message has not been received via another one of the two optical data ports in the redundancy module of the given EES node within a predetermined time, the redundancy module of the given EES node is configured to generate an alert message.
9. The redundant fiber optic EES management system of claim 8 wherein the redundancy module of the given EES node is configured to duplicate the alert message and transmit a first instance of the alert message via the one of the two optical data ports in the redundancy module of the given EES node and transmit a second instance of the alert message via the other one of the two optical data ports in the redundancy module of the given EES node, and wherein the first instance of the alert message and the second instance of the alert message are transmitted at another same time by the redundancy module of the given EES node.
10. The redundant fiber optic EES management system of claim 1 wherein the processor of the redundancy module is a micro controller unit (MCU) that executes software to implement redundancy over Ethernet.
11 . The redundant fiber optic EES management system of claim 10 wherein the MCU comprises two MAC ports and the redundancy module further comprise two PHY devices, and the two PHY devices respectively data link the two MAC ports to the two optical data ports.
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12. The redundant fiber optic EES management system of claim 1 wherein the processor of the redundancy module is a field programmable gate array (FPGA) hardware device that implements redundancy over Ethernet, and the FPGA hardware device is data linked to the two optical data ports.
13. The redundant fiber optic EES management system of claim 1 wherein the processor of the redundancy module is an application-specific integrated circuit (ASIC) hardware device that implements redundancy over Ethernet, and the ASIC hardware device is data linked to the two optical data ports.
14. The redundant fiber optic EES management system of claim 1 integrated in a vehicle and the command node further comprises an electronic control unit (ECU) that is data linked to the redundancy module of the command node.
15. The redundant fiber optic EES management system of claim 1 integrated in an energy storage unit and the command node further comprises a battery control unit (BCU) that is data linked to the redundancy module of the command node.
16. A vehicle comprising: an electric drive powered by multiple sets of energy cells; multiple energy nodes respectively connected to the multiple sets of energy cells; the multiple energy nodes arranged in a daisy chain communication ring and connected to each other with a plurality of fiber optic cables; each of the multiple energy nodes comprising a redundancy module, and the redundancy module comprises a processor, a first optical data port, and a second optical data port; the processor configured to execute instructions to duplicate a message and transmit a first instance of the message via the first optical data port and at a same time transmit a second instance of the message via the second optical data port.
17. The vehicle of claim 16 wherein each of the multiple energy nodes further comprises an energy cell interface that connects the redundancy module to a corresponding one of the multiple sets of energy cells.
18. The vehicle of claim 16 wherein the multiple sets of energy cells comprise fuel cells.
19. The vehicle of claim 16 wherein the multiple sets of energy cells comprise battery cells.
20. A vehicle comprising: an electric drive powered by multiple sets of energy cells;
- 50 - multiple energy nodes respectively connected to the multiple sets of energy cells; the multiple energy nodes arranged in a daisy chain communication ring and connected to each other with a plurality of fiber optic cables; each of the multiple energy nodes comprising a redundancy module, and the redundancy module comprises a processor, a first optical data port, and a second optical data port; the processor configured to detect receipt of a first instance of a message via the first optical data port and to detect whether or not a second instance of the message, which matches the first instance of the message, is received via the second optical data port within a predetermined time after the receipt of the first instance of the message; and the processor further configured to generate an alert message after detecting that the second instance of the same message has not been received via the second optical data port within the predetermined time.
21 . The vehicle of claim 20 wherein the processor duplicates the alert message and sends a first instance of the alert message via the first optical port and at the same time sends a second instance of the alert message via the second optical port.
22. The vehicle of claim 21 wherein each of the multiple energy nodes further comprises an energy cell interface that connects the redundancy module to a corresponding one of the multiple sets of energy cells.
23. The vehicle of claim 20 wherein the multiple sets of energy cells comprise fuel cells.
24. The vehicle of claim 20 wherein the multiple sets of energy cells comprise battery cells.
25. An electric energy source (EES) node in an EES management system, the EES node comprising: an EES interface connected to a redundancy module, the EES interface configured to connect with an EES device; the redundancy module comprising a first optical data port and a second optical data port that are respectively connected to a first PHY device and a second PHY device, and the first PHY device and the second PHY device are respectively connected to a first media access control (MAC) port and a second MAC port; the redundancy module further comprising a micro controller unit (MCU) that comprises the first MAC port and the second MAC port, and a data port that is data linked to the EES interface.
- 51 -
26. The EES node of claim 25 wherein a first Ethernet interface over fiber optic data link and a second Ethernet interface over fiber optic data link respectively connect the first PHY device and the second PHY devices to the first optical data port and the second optical data port.
27. The EES node of claim 25, wherein a first instance of a message is received at the first optical data port and, within a predetermined time after receiving the first instance of the message, a second instance of the message is received at the second optical data port.
28. The EES node of claim 27, wherein the redundancy module is configured to discard the second instance of the same message.
29. The EES node of claim 27, wherein the redundancy module is configured to process the first instance of the message before receiving the second instance of the same message.
30. The EES node of claim 25, wherein a first instance of a message is received at the first optical data port and, after detecting that a second instance of the same message has not been received at the second optical data port within a predetermined time after receiving the first instance of the message, the redundancy module is configured to generate and transmit an alert message.
31 . The EES node of claim 30, wherein the redundancy module is configured to duplicate the alert message and transmits a first instance of the alert message via the first optical data port and at the same time transmits a second instance of the alert message via the second optical data port.
32. The EES node of claim 25, wherein the data port of the MCU comprises: a general purpose input output port that sends data to and receives data from the EES interface; and an analog to digital converter port that receives analog data from the EES interface.
33. The EES node of claim 25, wherein the EES device comprises one or more a battery cell stack, a fuel cell stack, a solar cell system, and a fuel supply system.
34. An electric energy source (EES) node in an EES management system, the EES node comprising: an EES interface connected to a redundancy module, the EES interface configured to connect with an EES device; the redundancy module comprising a first and a second optical data ports that are respectively connected to a first and second media access control (MAC) ports of a chip device, the chip device further comprising a third MAC port; the redundancy module further comprising a micro controller unit (MCU) that comprises a MAC port, the MAC port of the MCU data linked to the third MAC port of the chip device, and the MCU further comprising a data port that is data linked to the EES interface.
35. The EES node of claim 34, wherein a first and a second Ethernet interface over fiber optic data links respectively connect the first and the second MAC ports to the first and the second optical data ports.
36. The EES node of claim 34, wherein a first instance of a message is received at the first optical data port and, within a predetermined time after receiving the first instance of the message, a second instance of the message is received at the second optical data port.
37. The EES node of claim 36, wherein the redundancy module discards the second instance of the same message.
38. The EES node of claim 36, wherein the redundancy module processes the first instance of the message before receiving the second instance of the message.
39. The EES node of claim 34, wherein a first instance of a message is received at the first optical data port and, after detecting that a second instance of the same message has not been received at the second optical data port within a predetermined time after receiving the first instance of the message, the redundancy module generates and transmits an alert message.
40. The EES node of claim 39, wherein the redundancy module duplicates the alert message and transmits a first instance of the alert message via the first optical data port and at the same time transmits a second instance of the alert message via the second optical data port.
41 . The EES node of claim 34, wherein the data port of the MCU comprises: a general purpose input output port that sends data to and receives data from the EES interface; and an analog to digital converter port that receives analog data from the EES interface.
42. The EES node of claim 34 wherein the chip device is a field programmable gate array (FPGA) device.
43. The EES node of claim 34 wherein the chip device is an application-specific integrated circuit (ASIC) device.
44. The EES node of claim 34 wherein the EES device comprises one or more a battery cell stack, a fuel cell stack, a solar cell system, and a fuel supply system.
45. An electric energy source (EES) node in an EES management system, the EES node comprising: an EES interface connected to a redundancy module, the EES interface configured to connect with an EES device; the redundancy module comprising a first optical data port and a second optical data port that are respectively connected to a first transceiver device and a second transceiver device, and the first transceiver device and the second transceiver devices are respectively connected to a first data port and a second data port on a micro controller unit (MCU), wherein the first data port and the second data port are one of a universal asynchronous receiver-transmitter (UART) interface, a control area network (CAN) bus interface and a serial peripheral interface (SPI) interface; and the MCU further comprises a general purpose input output data port and an analog-to-digital converter port that are both data linked to the EES interface.
46. An electric energy source (EES) management system comprising: two daisy chain communication rings formed by multiple nodes that are interconnected using fiber optic cable, and the multiple nodes comprise one or more EES nodes and one or more command nodes; and a quad-port redundancy module that interconnects the two daisy chain communication rings, and the quad-port redundancy module comprising four optical data ports and a processor, and two of the four optical data ports are connected to one of the two daisy chain communication rings and other two of the four optical data ports are connected to the other one of the two daisy chain communication rings.
47. The EES management system of claim 46 wherein, after receiving a message in one of the four optical data ports, the quad-port redundancy module duplicates the message and transmits one or more instances of the message respectively via a different one, two or three of the four optical data ports.
48. The EES management system of claim 47 wherein each of the one or more EES nodes comprises a redundancy module, and the redundancy module comprises a first optical data port and a second optical data port and a processor; and, the redundancy module receives a first instance of a message via the first optical data port and, within a predetermined amount of time after receiving the first instance of the message, receives a second instance of the same message via the second optical data port.
- 54 -
49. The EES management system of claim 46 wherein each of the one or more command nodes comprises a redundancy module, and the redundancy module comprises a first optical data port and a second optical data port; and the redundancy module duplicates a message and transmits a first instance of the message via the first optical data port and at a same time transmits a second instance of the message via the second optical data port.
50. The EES management system of claim 46 wherein the quad-port redundancy module comprises a chip device that comprises four media access control (MAC) ports that respectively connect to the four optical data ports.
51 . The EES management system of claim 50 wherein the chip device is a field programmable gate array (FPGA) device.
52. The EES management system of claim 50 wherein the chip device is an applicationspecific integrated circuit (ASIC) device.
53. The EES management system of claim 46 wherein the quad-port redundancy module comprises a first microcontroller unit (MCU) and a second MCU; the first MCU comprising a first media access control (MAC) port and a second MAC port, the first MAC port and the second MAC port respectively connected to a first PHY device and a second PHY device, and the first PHY device and the second PHY device respectively connected to a first optical data port and a second optical data port; the second MCU comprising a third MAC port and a fourth MAC port, the third MAC port and the fourth MAC port respectively connected to a third PHY device and a fourth PHY device, and the third PHY device and the fourth PHY device respectively connected to a third optical data port and a fourth optical data port; and the first MCU further comprising a first data port that connects to a second data port of the second MCU.
- 55 -
PCT/CA2021/051343 2020-09-29 2021-09-28 Redundant fiber optic network and processing system for electric energy source management and related methods WO2022067425A1 (en)

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