WO2022062669A1 - Safety protection device and safety control method applied to connector - Google Patents

Safety protection device and safety control method applied to connector Download PDF

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Publication number
WO2022062669A1
WO2022062669A1 PCT/CN2021/110186 CN2021110186W WO2022062669A1 WO 2022062669 A1 WO2022062669 A1 WO 2022062669A1 CN 2021110186 W CN2021110186 W CN 2021110186W WO 2022062669 A1 WO2022062669 A1 WO 2022062669A1
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WO
WIPO (PCT)
Prior art keywords
electrical module
connector
electrical
socket
module
Prior art date
Application number
PCT/CN2021/110186
Other languages
French (fr)
Chinese (zh)
Inventor
陈四雄
苏宁焕
苏俊达
陈海飞
Original Assignee
科华数据股份有限公司
漳州科华技术有限责任公司
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Application filed by 科华数据股份有限公司, 漳州科华技术有限责任公司 filed Critical 科华数据股份有限公司
Publication of WO2022062669A1 publication Critical patent/WO2022062669A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1417Mounting supporting structure in casing or on frame or rack having securing means for mounting boards, plates or wiring boards
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the invention relates to the technical field of electronic equipment, in particular to a safety protection device and a safety control method applied to a connector.
  • the electrical modules are mostly slidably connected to the cabinet, and the electrical modules and cabinets are plugged together at the rear of the electrical module through connectors.
  • the cabinet if the working state of the electrical module or connector is in a dangerous state, it is difficult to be known by the staff.
  • the electronic devices or connectors in the electrical module are easily damaged after long-term work in the dangerous state, or even if they are found by the staff, due to
  • the existing electrical module is inconvenient to remove and insert, and the staff also needs to consume a certain amount of time in the process of removing and inserting, thereby increasing the time that the electrical module and the connector are in a dangerous state. Therefore, the electrical module and the connector are easily damaged, increasing the cost.
  • the purpose of the present invention is to overcome the above-mentioned defects or problems existing in the background technology, and to provide a safety protection device and a safety control method applied to a connector.
  • the control method can make the electrical module slide forward when the working state of the electrical module and/or the connector is out of the safe range, and the plug terminal of the electrical module is disconnected from the electrical connection with the socket, thereby making the electrical module and the connector. It can get out of the dangerous working state in time and protect the electrical modules and connectors from damage.
  • the present invention adopts the following technical solutions:
  • a safety protection device applied to a connector the connector is used to electrically connect a cabinet and an electrical module, including a plug socket and a plug terminal; an installation channel is provided on the cabinet, and the electrical module
  • the socket is slidably installed in the installation channel, the socket is installed on the cabinet and is located at the rear of the installation channel, and the socket terminal is installed at the rear of the electrical module and is connected with the socket. It is characterized in that it includes a detection unit, which is installed on the connector and/or the electrical module for collecting and outputting the current working status information of the connector and/or the electrical module; a control unit, which receives the connector and/or the electrical module.
  • a pull-out unit which is used to drive the electrical module to slide forward to at least partially disengage the installation channel after receiving the exit command. , so that the plug terminal is disconnected from the electrical connection with the socket.
  • the current working state information of the connector includes at least the temperature value of the connector
  • the current working state information of the electrical module includes at least the temperature value of the electrical module.
  • the control unit outputs an exit instruction when the temperature value of the connector and/or the electrical module exceeds the set first threshold;
  • the detection unit at least includes a temperature sensor, and the temperature sensor is signally connected to the control unit for detecting The temperature value of the connector and/or the electrical module is sent to the control unit.
  • a blind hole or a through hole is arranged in the plug terminal, and the temperature sensor extends into the blind hole or through hole to collect and output the current temperature of the connector. temperature value information.
  • technical solution 4 is also provided.
  • an elastic member is also included;
  • the current working state information of the connector and/or the electrical module includes at least the pressure value between the electrical module and the socket.
  • the control unit outputs an exit instruction when the pressure value exceeds the set second threshold;
  • the detection unit includes a pressure sensor, the pressure sensor is signally connected to the control unit, and the pressure sensor is installed in the electrical module or on the socket, and located between the electrical module and the socket to detect the pressure value between the electrical module and the socket, the elastic member is arranged between the electrical module and the pressure sensor.
  • a fifth technical solution is further provided.
  • a shock absorbing member is further included, and the shock absorbing member is arranged between the electrical module and the elastic member.
  • the extraction aid unit includes a rotating part and a driving part, and the rotating part is installed on the electrical module and rotates around an axis perpendicular to the extending direction of the installation channel , the driving member drives the rotating member to rotate to push against the front surface of the cabinet after receiving the withdrawal instruction, so as to drive the electrical module to slide forward to at least partially disengage from the installation channel, so that the plug terminal is disconnected from the electrical connection with the plug socket
  • a seventh technical solution is further provided.
  • the rotating member is provided with an abutting portion, and an end portion of the abutting portion is used for abutting with the front surface of the cabinet.
  • the eighth technical solution is further provided.
  • the output end of the driving member is provided with a first rotating gear and a second rotating gear meshing with the first rotating gear; the rotating member further includes a A rotating part to which the contact part is fixed, and the rotating part meshes with the second rotating gear.
  • a manual button is further included, and the manual button is used to send a manual exit instruction to the control unit, and the control unit receives the manual exit instruction and powers off the electrical module. When the exit command is output.
  • Technical solution 10 a safety control method for a connector, used in the safety protection device applied to a connector according to any one of technical solutions 1 to 9, including collecting the current working state of the electrical module and/or the connector information to determine whether the current working status information is out of the set safety range, and if the determination result is yes, it will output an exit instruction; after receiving the exit instruction, the pulling aid unit drives the electrical module to slide forward to a part of the disengagement installation channel, so as to Electrically disconnect the plug terminal from the socket.
  • the present invention has the following beneficial effects:
  • the detection unit is installed on the connector and/or the electrical module, collects the current working status information of the connector and/or the electrical module, and the control unit receives the current working status information of the connector and/or the electrical module And when the working state information is out of the set safety range, the exit command is output, and the pull-out unit drives the electrical module to slide forward according to the exit command to at least partially disengage the installation channel, so that the plug terminal is disconnected from the electrical connection with the plug socket, and also That is, when the working state information of the connector and/or the electrical module is within the set safety range, the electrical module is located in the installation channel, and the plug terminal is electrically connected to the socket.
  • the plug terminal When the working state of the connector and/or the electrical module is When the information is out of the set safety range, the plug terminal is automatically disconnected from the electrical connection with the socket, so that the electrical module is powered off and slides forward in an unsafe working state, so that the connector and the electrical module can be disconnected in time. Hazardous working conditions to avoid damage to connectors and electrical modules.
  • the temperature sensor detects the temperature value of the connector and/or the electrical module, and the control unit triggers the exit instruction when the temperature value exceeds the first threshold, thereby avoiding excessive temperature to the components in the connector and the electrical module. Damage is caused, and the direct current conduction through the contact between the plug terminal and the plug socket is avoided, causing further damage to the plug terminal and the plug socket.
  • the temperature sensor is connected with the control unit signal, and when the plug terminal is provided with a blind hole, the temperature sensor extends into the blind hole, so that the temperature sensor can detect the temperature inside the plug terminal, and the detection is more accurate;
  • the temperature sensor extends into the through hole, and the temperature sensor can not only detect the temperature inside the plug terminal, but also can dissipate heat from the electrical module after the temperature sensor is removed.
  • the pressure sensor detects the pressure value between the electrical module and the socket, and the elastic member deforms when the pressure between the electrical module and the socket changes, so that the pressure is transmitted to the pressure sensor, and the plug is connected.
  • the control unit will trigger the exit command when the pressure value reaches the set second threshold, so that the electrical module can slide forward and exit the direct contact with the socket, thereby It avoids damage to the components or plug terminals in the electrical module due to excessive pressure.
  • a shock absorbing member is provided, and the shock absorbing member is arranged between the electrical module and the elastic member to buffer the impact force of the electrical module, thereby protecting the electrical module.
  • the design structure of the pull-out unit is simple and practical, and the electric module can be driven to slide forward by pressing against the front surface of the cabinet during the rotation of the rotating part, which makes the pull-out operation of the electric module and the socket more convenient. Fast, further reducing the time connectors and electrical modules are in hazardous working conditions.
  • the rotating member is provided with an abutting portion, and the end portion of the abutting portion is used for abutting with the front surface of the cabinet, the torque is large, and the rotation is smoother.
  • the driving member when the driving member receives the exit command, it drives the first rotating gear to rotate, the first rotating gear rotates and drives the second rotating gear to rotate, and then drives the rotating part to rotate, and the structure is simple and practical;
  • the design of the second rotating gear can amplify the torque of the driving member, thereby reducing the volume of the driving member.
  • the manual button can send a manual exit instruction to the control unit, so that the electrical module can be driven to slide out of the installation channel when the user needs it (such as repairing or replacing the electrical module), and the control unit receives the manual exit instruction.
  • the exit command is output to the driver to avoid misoperation.
  • the tenth technical solution provides a safety control method for a connector, which is used in the above-mentioned safety protection device.
  • the electrical module when the working state information of the connector and/or the electrical module is within a set safety range, the electrical module is located in the safe range.
  • the plug-in terminal In the installation channel, the plug-in terminal is electrically connected with the socket.
  • the electrical module When the working status information of the connector and/or the electrical module is out of the set safety range, the electrical module is driven to slide forward, so that the plug-in terminal is automatically separated from the socket.
  • the electrical connection of the socket allows the electrical module to be powered off and slide forward in an unsafe working state, so that the electrical module can be released from the dangerous working state in time, and the electrical module is prevented from being damaged.
  • FIG. 1 is a schematic diagram of a safety protection device according to an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of the cabinet
  • FIG. 3 is a schematic diagram of the cabinet
  • FIG. 5 is a schematic diagram of the extraction-assisting unit, wherein the rotating member is in a retracted state
  • Fig. 6 is the schematic diagram of the pull-out unit, wherein the rotating member is in an extended state
  • Fig. 7 is the connection schematic diagram of detection unit, control unit, manual button and driver;
  • FIG. 9 is a cross-sectional view of FIG. 8 in the direction A-A;
  • Figure 10 is a front view of the electrical module in the second position
  • FIG. 11 is a cross-sectional view of FIG. 10 in the direction B-B.
  • control unit 60, pull out unit, 61, driving member, 611, first rotating gear, 612, second rotating gear, 62, rotating member, 621, rotating part, 622, abutting part; 70, elastic member ; 80, damping parts.
  • connection or "fixed connection” should be used in a broad sense, that is, there is no displacement relationship and relative rotation relationship between the two.
  • Any connection means that is to say, including non-removable fixed connection, detachable fixed connection, integrated and fixed connection through other devices or elements.
  • a safety protection device applied to a connector the connector is used to electrically connect the cabinet 10 and the electrical module 20, including a socket 12 and a plug terminal 24;
  • the safety protection device includes a detection unit 30, Manual button 40 , control unit 50 , extraction-assisting unit 60 , elastic member 70 and shock-absorbing member 80 .
  • the cabinet 10 is provided with an installation channel 11 .
  • the cabinet 10 belongs to the prior art and is constructed of upright columns 13 and beams, which will not be repeated in the present invention.
  • a plurality of installation channels 11 may be provided, which are sequentially arranged in the cabinet 10 from top to bottom, and the installation channels 11 extend from front to back.
  • the number of sockets 12 corresponds to the number of installation channels.
  • the sockets 12 are installed on the cabinet 10, located at the rear of the installation channel 11, and close the opening at the rear of the installation channel 11.
  • the sockets 12 include a board
  • the body 121 and the plug socket 122 are fixed on the board body 121 and extend toward the inside of the installation channel 11 , and the board body 121 extends forward to form two positioning rods 123 .
  • the electrical module 20 includes a body 21 , a front plate 22 , a rear plate 23 and plug terminals 24 .
  • the main body 21 is in the shape of a box with openings on the front and rear sides, and the main body 21 has built-in electronic devices.
  • the front plate 22 is located at the front of the main body 21, and closes the opening of the front part of the main body 21.
  • the left and right sides of the front plate 22 are provided with L-shaped positioning portions 221, and the lower right top corner of the front plate 22 is provided with an opening 222.
  • the lower top corner of the front side of the right side plate of the main body 21 is provided with an opening which is communicated with the escape opening 222 and whose top is flush.
  • 221 includes a first folded edge 223 and a second folded edge 224 that are perpendicular to each other.
  • the first folded edge 223 extends along the length direction of the body 21, and the second folded edge 224 extends along the width direction of the body 21.
  • the L-shaped openings formed by the two folded edges 224 face both sides of the body 21 .
  • the rear plate 23 is located at the rear of the main body 21 and closes the opening of the rear of the main body 21 .
  • the rear plate 23 is provided with two positioning holes 221 .
  • the plug terminal 24 is fixed on the rear plate 23 .
  • the plug terminal 24 is provided with a through hole or a blind hole 241 facing the interior of the body 21 .
  • the through hole or blind hole 241 is provided in the middle of the plug terminal 24 .
  • the detection unit 30 is used to collect and output the current working state information of the connector and/or the electrical module 20, including a temperature sensor 31 and a pressure sensor 32.
  • the temperature sensor 31 is a long rod and is used to detect the temperature and pressure of the plug-in terminal 24.
  • the sensor 32 is used to detect the pressure value between the electrical module 20 and the socket 12 .
  • the manual button 40 is used to send a manual exit instruction to the control unit 50 .
  • the control unit 50 is the processor 50, which is used to receive the current working state information of the connector and/or the electrical module 20 and output an exit instruction when the working state information deviates from the set safety range.
  • the control unit 50 receives the manual exit instruction and outputs the exit instruction when the electrical module 20 is powered off .
  • the extraction-assisting unit 60 includes a driving member 61 and a rotating member 62.
  • the driving member 61 is a driving motor 61, and the output end of the driving motor 61 is provided with a first rotating gear 611 and a first rotating gear 611.
  • the meshing second rotating gear 612; the rotating part 62 includes a rotating part 621 and abutting part 622 that are fixedly connected to each other. In this way, the torque of the driving motor 61 can be enlarged, and the volume of the driving motor 61 can be reduced. From the fixed end to the free end, the size gradually becomes smaller, and the two sides of the abutting portion 622 are arc-shaped, and the volume is smaller.
  • the elastic member 70 is a force measuring spring 70 , which is used to generate deformation according to the change of the pressure between the electrical module 20 and the socket 12 .
  • the shock absorbing member 80 is made of elastic material for reducing the impact force between the electrical module 20 and the socket 12 .
  • the electrical module 20 is slidably arranged in the installation channel 11 , and the electrical module moves relative to the installation channel 11 between the first position and the second position. It should be understood that in other states, the electrical module 20 can also be separated from the installation channel 11.
  • the electrical module 20 In the first position, the electrical module 20 is located in the installation channel 11, and the L-shaped positioning portion 221 cooperates with the front surface of the cabinet 10, that is, cooperates with the uprights 13 on the left and right sides of the front of the cabinet 10, restricting the
  • the electrical module 20 moves backward, the positioning rod 123 of the board body 121 is inserted into the positioning hole 221 of the rear plate 23, the positioning rod 123 and the positioning hole 221 are precisely matched so that the plug terminal 24 is electrically connected to the plug socket 122; in the second position , the electrical module 20 partially slides out of the installation channel 11 , and the plug terminal 24 is disconnected from the electrical connection with the plug socket 122 .
  • the detection unit 30 is installed on the connector and/or the electrical module for collecting and outputting the current working status information of the connector and/or the electrical module 20, and the control unit 50 receives the connector and/or the electrical module
  • the current working state information of the module 20 and the exit command is output when the working state information is out of the set safety range.
  • Both the temperature sensor 31 and the pressure sensor 32 are signally connected to the processor 50, and one end of the temperature sensor 31 extends into the In the blind hole 241 or through hole of the plug terminal 24, when the blind hole 241 is set in the plug terminal 24, the temperature sensor 31 extends into the plug terminal 24, and the detection is more accurate.
  • the temperature sensor 31 can not only detect the temperature inside the plug terminal 24 , and when the temperature sensor 31 is removed, the through hole can also dissipate heat to the electrical module 20 .
  • the plug terminal 24 is provided with a blind hole 241 , and the temperature sensor 31 Inserted into the blind hole 241, the temperature sensor 31 detects the internal temperature of the plug terminal 24 in real time and sends it to the processor 50; the shock absorber 80, the elastic member 70 and the pressure sensor 32 are sequentially arranged on the electrical module 20 and the socket from front to back. 12, specifically, the shock absorbing member 80, the force measuring spring 70 and the pressure sensor 32 are sequentially sleeved on the positioning rod 123 from front to back.
  • the shock absorber 80 can buffer the impact force received by the electrical module 20 and the plug terminal 24, the force measuring spring 70 is elastically deformed and transmits the pressure to the pressure sensor 32, and the pressure sensor 32 sends the tested pressure to the processor 50; the processor 50 is set in the body 21 of the electrical module 20, the processor 50 receives the temperature value sent by the temperature sensor 31 and the pressure value sent by the pressure sensor 32, compares the temperature value with the first threshold value, and the pressure value with the second threshold value If the temperature value exceeds the first threshold value or the pressure value exceeds the second threshold value, the electrical module 20 will be powered off first, and then the exit instruction will be output.
  • the manual button 40 is located on the front plate 22, and the manual button 40 is signally connected to the processor 50.
  • the manual button 40 can be pressed, and the manual button 40 sends a manual slide-out instruction to the processor 50.
  • the processor 50 receives the manual slide-out instruction, it determines whether the electrical module 20 is in a power-off state. When the module 20 is in a power-off state, it outputs an exit instruction to avoid misoperation.
  • the pull-out unit 60 is installed in the main body 21 of the electrical module 20 and is located at the front of the main body 21 .
  • the driving motor 61 is signally connected to the processor 50 .
  • Rotate on the axis of the extension direction of the installation channel 11, and the axis perpendicular to the extension direction of the installation channel 11 can be either an axis parallel to the height direction of the installation channel 11, or an axis parallel to the width direction of the installation channel 11. In this embodiment, As shown in FIG. 9 and FIG.
  • the first rotating gear 611 , the second rotating gear 612 and the rotating member 62 all rotate around an axis parallel to the height direction of the installation channel 11 , the first rotating gear 611 , the second rotating gear 612 and the rotating
  • the rotating shaft of the component 62 is fixed on the bottom plate of the electrical module 20 along the height direction parallel to the electrical module 20.
  • the toggle switch of the electrical module 20 is toggled,
  • the electrical module 20 is in the power-on state, and the latch of the toggle switch protrudes and is located on the rear side of the column 13, which restricts the electrical module 20 from sliding forward.
  • the temperature sensor 31 monitors the temperature in the plug terminal 24 in real time and sends it to the processor 50.
  • the pressure sensor 32 monitors the pressure value between the electrical module 20 and the socket 12 in real time and sends it to the processor 50.
  • the processor 50 receives the temperature value sent by the temperature sensor 31 and the pressure value sent by the pressure sensor 32, and compares the temperature The size of the value and the first threshold, and the size of the pressure value and the second threshold, if the temperature value exceeds the first threshold or the pressure value exceeds the second threshold, the electrical module 20 is powered off first, and then the exit command is output to drive the motor.
  • the toggle switch of the electrical module 20 If you want to repair or replace the electrical module during the working process of the electrical module, you can first turn the toggle switch of the electrical module 20 to power off the electrical module 20, the latch of the toggle switch is returned to the electrical module 20, and then press Manual button 40, the manual button 40 sends a manual slide-out instruction to the processor 50. After the processor 50 receives the manual slide-out instruction, it determines whether the electrical module 20 is in a power-off state, and if so, outputs an exit instruction to the drive motor 61, The driving motor 61 drives the electrical module 20 to slide to the second position.
  • the electrical module 20 may be a power module, a high-power power distribution module or a control system module.
  • the detection unit 30 collects the current working state information of the connector and/or the electrical module 20, and the control unit 50 receives the current working state information of the connector and/or the electrical module 20 and is working
  • the status information is out of the set safety range
  • an exit command is output
  • the pull-out assistance unit 60 drives the electrical module 20 to slide forward to at least partially disengage from the installation channel 11 according to the exit command, so that the plug terminal 24 is disconnected from the electrical connection with the socket 12 . That is, when the working state information is within the set safety range, the electrical module 20 is located in the installation channel 11, and the plug terminal 24 is electrically connected to the socket 12.
  • the plug terminal 24 When the working state information of the electrical module 20 is out of the set safety range, the plug terminal 24 is automatically disconnected from the electrical connection with the plug socket 122, so that the electrical module 20 is powered off and slides forward in an unsafe working state, so that the electrical module 20 can be released from the dangerous work in time. In this state, the electrical module 20 is prevented from being damaged; and the design structure of the pull-out unit 60 is simple and practical, and the electrical module 20 can be driven to slide forward by pressing the rotating member 62 against the front surface of the cabinet 10 during the rotation process, so that the electrical module 20 and the The plugging and unplugging operation of the plug socket 122 is more rapid, which further shortens the time when the connector and the electrical module 20 are in a dangerous working state.
  • the present invention also provides a method for controlling the safety of a connector.
  • the method is used in the safety protection device in the above embodiment, and includes the following steps:
  • the temperature sensor 31 detects the temperature value inside the plug terminal 24, and the pressure sensor 32 detects the pressure value between the electrical module 20 and the plug socket 12;
  • the rotating member 62 is driven to rotate to abut against the front surface of the cabinet 10, so that the electrical module 20 slides forward to be partially separated from the installation channel 11, and the plug terminal 24 is disconnected from the plug socket 122.
  • the drive motor 61 After the drive motor 61 receives the exit instruction, it makes the first rotating gear 611 rotate counterclockwise, the second rotating gear 612 rotates clockwise, the rotating member 62 rotates counterclockwise, and the rotating part 621 gradually extends out of the opening at the lower right top corner of the front plate 22 , and pushes against the right side of the front surface of the cabinet 10, that is, pushes against the right column 13, and drives the electrical module 20 to slide forward gradually, so that the electrical module 20 slides from the first position to the second position, so that the electrical module 20 is in the In an unsafe working state, the power is cut off and it slides forward to avoid damage to the electrical module 20 .
  • the electrical module 20 when the working state information of the electrical module 20 and/or the connector is within the set safety range, the electrical module 20 is located in the installation channel 11, and the plug terminal 24 is electrically connected to the socket 12.
  • the electrical module 20 and When the working state information of the connector is out of the set safety range that is, the electrical module 20 is driven to slide forward, so that the plug terminal 24 is automatically disconnected from the electrical connection with the socket 12, so that the electrical module 20 and/or the connection
  • the device is powered off and slides forward in an unsafe working state, so that the electrical module 20 and the connector can be released from the dangerous working state in time, and the electrical module 20 and the connector are prevented from being damaged; and the design of the pull-out unit 60 is simple. Practical, making the plug-in operation of the electrical module 20 and the socket 12 more rapid, and further shortening the time when the electrical module 20 is in a dangerous working state.

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Abstract

The present application provides a safety protection device and a safety control method applied to a connector. A detection unit of the device acquires and outputs current operation status information of a connector and/or an electrical appliance module (20). A control unit receives the current operation status information of the connector and/or the electrical appliance module (20), and outputs an exit instruction when the operation status information is beyond a configured safety range. After receiving the exit instruction, a unplug assistance unit drives the electrical appliance module (20) to slide forwards to at least partially disengage from a mounting channel, such that a plug terminal is disconnected from electrical connection of a plug socket (12). The device is easy to plug and unplug, and therefore reduces time and labor. In addition, in the device and in the control method, when the connector and/or the electrical appliance module (20) is in an operation state beyond the safety range, the electrical appliance module (20) is caused to slide forwards, and the plug terminal of the electrical appliance module (20) is disconnected from the electrical connection of the plug socket (12) such that the connector and the electrical appliance module (20) exit from the dangerous operation state in time, so as to protect the connector and the electrical appliance module (20) from being damage.

Description

一种应用于连接器的安全保护装置及安全控制方法A safety protection device and safety control method applied to a connector 技术领域technical field
本发明涉及电子设备技术领域,具体涉及一种应用于连接器的安全保护装置及安全控制方法。The invention relates to the technical field of electronic equipment, in particular to a safety protection device and a safety control method applied to a connector.
背景技术Background technique
在电力电子设备中,电器模块多与机柜滑动连接,电器模块与机柜在电器模块的尾部通过连接器插接,随着连接器结构越来越复杂,拔插操作较为困难,费时费力;现有的机柜中,电器模块或连接器的工作状态若处于危险状态,难以被工作人员知晓,电器模块内的电子器件或连接器在危险状态中长期工作后易损坏,或者即使被工作人员发现,由于现有的电器模块的拔插操作不便,工作人员在拔插的过程中也需要消耗一定的时间,从而增加电器模块和连接器处于危险状态的时间,因此,电器模块和连接器容易损坏,增加了成本。In power electronic equipment, the electrical modules are mostly slidably connected to the cabinet, and the electrical modules and cabinets are plugged together at the rear of the electrical module through connectors. In the cabinet, if the working state of the electrical module or connector is in a dangerous state, it is difficult to be known by the staff. The electronic devices or connectors in the electrical module are easily damaged after long-term work in the dangerous state, or even if they are found by the staff, due to The existing electrical module is inconvenient to remove and insert, and the staff also needs to consume a certain amount of time in the process of removing and inserting, thereby increasing the time that the electrical module and the connector are in a dangerous state. Therefore, the electrical module and the connector are easily damaged, increasing the cost.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服背景技术中存在的上述缺陷或问题,提供一种应用于连接器的安全保护装置及安全控制方法,该连接器的拔插操作简便,省时省力,且该安全保护装置及控制方法能在电器模块和/或连接器的工作状态脱离安全范围内时,使电器模块向前滑动,电器模块的插接端子脱离与插接座的电连接,从而使得电器模块和连接器能及时脱离危险的工作状态,保护了电器模块和连接器不受损坏。The purpose of the present invention is to overcome the above-mentioned defects or problems existing in the background technology, and to provide a safety protection device and a safety control method applied to a connector. And the control method can make the electrical module slide forward when the working state of the electrical module and/or the connector is out of the safe range, and the plug terminal of the electrical module is disconnected from the electrical connection with the socket, thereby making the electrical module and the connector. It can get out of the dangerous working state in time and protect the electrical modules and connectors from damage.
为达成上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
技术方案一,一种应用于连接器的安全保护装置,所述连接器用于使机柜和电器模块电连接,包括插接座和插接端子;所述机柜上设有安装通道,所述电器模块滑设于所述安装通道中,所述插接座装设于机柜上并位于安装通道的后部,所述插接端子装设于所述电器模块的后部并与所述插接座相配合;其特征在于:包括检测单元,其装设于连接器和/或电器模块上,用于采集并输出连接器和/或电器模块当前的工作状态信息;控制单元,其接收连接器和/或电器模块当前的工作状态信息并在所述工作状态信息脱离设定的安全范围时输出退出指令;和助拔单元,其用于接收退出指令后带动电器模块向前滑动至至少部分脱离安装通道,以使插接端子脱离与插接座的电连接。Technical solution 1, a safety protection device applied to a connector, the connector is used to electrically connect a cabinet and an electrical module, including a plug socket and a plug terminal; an installation channel is provided on the cabinet, and the electrical module The socket is slidably installed in the installation channel, the socket is installed on the cabinet and is located at the rear of the installation channel, and the socket terminal is installed at the rear of the electrical module and is connected with the socket. It is characterized in that it includes a detection unit, which is installed on the connector and/or the electrical module for collecting and outputting the current working status information of the connector and/or the electrical module; a control unit, which receives the connector and/or the electrical module. or the current working state information of the electrical module and outputting an exit command when the working state information deviates from the set safety range; and a pull-out unit, which is used to drive the electrical module to slide forward to at least partially disengage the installation channel after receiving the exit command. , so that the plug terminal is disconnected from the electrical connection with the socket.
基于技术方案一,还设有技术方案二,技术方案二中,所述连接器当前的工作状态信息至少包括连接器的温度值,所述电器模块当前的工作状态信息至少包括电器模块的温度值,所述控制单元在连接器和/或电器模块的温度值超过设定的第一阈值时输出退出指令;所述检测单元至少包括温度传感器,所述温度传感器与控制单元信号连接,用于检测连接器和/或电 器模块的温度值并发送给控制单元。Based on the first technical solution, there is also a second technical solution. In the second technical solution, the current working state information of the connector includes at least the temperature value of the connector, and the current working state information of the electrical module includes at least the temperature value of the electrical module. , the control unit outputs an exit instruction when the temperature value of the connector and/or the electrical module exceeds the set first threshold; the detection unit at least includes a temperature sensor, and the temperature sensor is signally connected to the control unit for detecting The temperature value of the connector and/or the electrical module is sent to the control unit.
基于技术方案二,还设有技术方案三,技术方案三中,所述插接端子内设有盲孔或通孔,所述温度传感器伸入盲孔或通孔以采集并输出连接器当前的温度值信息。Based on the second technical solution, there is also a third technical solution. In the third technical solution, a blind hole or a through hole is arranged in the plug terminal, and the temperature sensor extends into the blind hole or through hole to collect and output the current temperature of the connector. temperature value information.
基于技术方案一至三,还设有技术方案四,技术方案四中,还包括弹性件;所述连接器和/或电器模块当前的工作状态信息至少包括电器模块和插接座之间的压力值,所述控制单元在所述的压力值超过设定的第二阈值时输出退出指令;所述检测单元包括压力传感器,所述压力传感器与控制单元信号连接,所述压力传感器装设于电器模块或插接座上,并位于电器模块和插接座之间以检测电器模块和插接座之间的压力值,所述弹性件设于电器模块和压力传感器之间。Based on technical solutions 1 to 3, technical solution 4 is also provided. In technical solution 4, an elastic member is also included; the current working state information of the connector and/or the electrical module includes at least the pressure value between the electrical module and the socket. , the control unit outputs an exit instruction when the pressure value exceeds the set second threshold; the detection unit includes a pressure sensor, the pressure sensor is signally connected to the control unit, and the pressure sensor is installed in the electrical module or on the socket, and located between the electrical module and the socket to detect the pressure value between the electrical module and the socket, the elastic member is arranged between the electrical module and the pressure sensor.
基于技术方案四,还设有技术方案五,技术方案五中,还包括减震件,所述减震件设于电器模块和弹性件之间。Based on the fourth technical solution, a fifth technical solution is further provided. In the fifth technical solution, a shock absorbing member is further included, and the shock absorbing member is arranged between the electrical module and the elastic member.
基于技术方案一,还设有技术方案六,技术方案六中,所述助拔单元包括转动件和驱动件,所述转动件装设于电器模块上并绕垂直于安装通道延伸方向的轴线转动,所述驱动件接收退出指令后驱动转动件转动至顶抵机柜的前表面,以带动电器模块向前滑动至至少部分脱离安装通道,以使插接端子脱离与插接座的电连接Based on the technical solution 1, there is also a technical solution 6. In the technical solution 6, the extraction aid unit includes a rotating part and a driving part, and the rotating part is installed on the electrical module and rotates around an axis perpendicular to the extending direction of the installation channel , the driving member drives the rotating member to rotate to push against the front surface of the cabinet after receiving the withdrawal instruction, so as to drive the electrical module to slide forward to at least partially disengage from the installation channel, so that the plug terminal is disconnected from the electrical connection with the plug socket
基于技术方案六,还设有技术方案七,技术方案七中,所述转动件设有抵接部,所述抵接部的端部用于与机柜的前表面抵接。Based on the sixth technical solution, a seventh technical solution is further provided. In the seventh technical solution, the rotating member is provided with an abutting portion, and an end portion of the abutting portion is used for abutting with the front surface of the cabinet.
基于技术方案七,还设有技术方案八,技术方案八中,所述驱动件的输出端设有第一转动齿轮和与第一转动齿轮啮合的第二转动齿轮;所述转动件还包括与抵接部固接的转动部,所述转动部与所述第二转动齿轮啮合。Based on the seventh technical solution, the eighth technical solution is further provided. In the eighth technical solution, the output end of the driving member is provided with a first rotating gear and a second rotating gear meshing with the first rotating gear; the rotating member further includes a A rotating part to which the contact part is fixed, and the rotating part meshes with the second rotating gear.
基于技术方案一,还设有技术方案九,技术方案九中,还包括手动按钮,所述手动按钮用于向控制单元发送手动退出指令,所述控制单元接收手动退出指令并在电器模块断电时输出退出指令。Based on the technical solution 1, there is also a technical solution 9. In the technical solution 9, a manual button is further included, and the manual button is used to send a manual exit instruction to the control unit, and the control unit receives the manual exit instruction and powers off the electrical module. When the exit command is output.
技术方案十,一种连接器的安全控制方法,用于技术方案一至九中任一项所述的一种应用于连接器的安全保护装置,包括采集电器模块和/或连接器当前的工作状态信息,判断当前的工作状态信息是否脱离设定的安全范围,若判断结果为是,则输出退出指令;所述助拔单元接收退出指令后驱动电器模块向前滑动至至部分脱离安装通道,以使插接端子与插接座脱离电连接。 Technical solution 10, a safety control method for a connector, used in the safety protection device applied to a connector according to any one of technical solutions 1 to 9, including collecting the current working state of the electrical module and/or the connector information to determine whether the current working status information is out of the set safety range, and if the determination result is yes, it will output an exit instruction; after receiving the exit instruction, the pulling aid unit drives the electrical module to slide forward to a part of the disengagement installation channel, so as to Electrically disconnect the plug terminal from the socket.
由上述对本发明的描述可知,相对于现有技术,本发明具有的如下有益效果:As can be seen from the above description of the present invention, with respect to the prior art, the present invention has the following beneficial effects:
1、技术方案一中,检测单元装设于连接器和/或电器模块上,采集连接器和/或电器模块当前的工作状态信息,控制单元接收连接器和/或电器模块当前的工作状态信息并在工作状态信息脱离设定的安全范围时输出退出指令,助拔单元则根据退出指令带动电器模块向前滑动至至少部分脱离安装通道,使插接端子脱离与插接座的电连接,也即,连接器和/或电器模块 的工作状态信息位于设定的安全范围内时,电器模块位于安装通道内,插接端子与插接座电连接,当连接器和/或电器模块的工作状态信息脱离设定的安全范围内时,插接端子即自动脱离与插接座的电连接,使得电器模块在非安全的工作状态下断电并向前滑动,使得连接器和电器模块能及时脱离危险的工作状态,避免了连接器和电器模块受到损坏。1. In the first technical solution, the detection unit is installed on the connector and/or the electrical module, collects the current working status information of the connector and/or the electrical module, and the control unit receives the current working status information of the connector and/or the electrical module And when the working state information is out of the set safety range, the exit command is output, and the pull-out unit drives the electrical module to slide forward according to the exit command to at least partially disengage the installation channel, so that the plug terminal is disconnected from the electrical connection with the plug socket, and also That is, when the working state information of the connector and/or the electrical module is within the set safety range, the electrical module is located in the installation channel, and the plug terminal is electrically connected to the socket. When the working state of the connector and/or the electrical module is When the information is out of the set safety range, the plug terminal is automatically disconnected from the electrical connection with the socket, so that the electrical module is powered off and slides forward in an unsafe working state, so that the connector and the electrical module can be disconnected in time. Hazardous working conditions to avoid damage to connectors and electrical modules.
2、技术方案二中,温度传感器检测连接器和/或电器模块的温度值,控制单元在温度值超过第一阈值时触发退出指令,从而避免了温度过高对连接器和电器模块内的器件造成损坏,且避免了插接端子与插接座接触时通过直流电导通,对插接端子和插接座造成进一步的损坏。2. In technical solution 2, the temperature sensor detects the temperature value of the connector and/or the electrical module, and the control unit triggers the exit instruction when the temperature value exceeds the first threshold, thereby avoiding excessive temperature to the components in the connector and the electrical module. Damage is caused, and the direct current conduction through the contact between the plug terminal and the plug socket is avoided, causing further damage to the plug terminal and the plug socket.
3、技术方案三中,温度传感器与控制单元信号连接,插接端子内设有盲孔时,温度传感器伸入盲孔,使得温度传感器能检测到插接端子内部的温度,检测更为准确;插接端子内设有通孔时,温度传感器伸入通孔,温度传感器不仅可以检测到插接端子内部的温度,且在温度传感器取下后,通孔还能对电器模块进行散热。3. In the third technical solution, the temperature sensor is connected with the control unit signal, and when the plug terminal is provided with a blind hole, the temperature sensor extends into the blind hole, so that the temperature sensor can detect the temperature inside the plug terminal, and the detection is more accurate; When the plug terminal is provided with a through hole, the temperature sensor extends into the through hole, and the temperature sensor can not only detect the temperature inside the plug terminal, but also can dissipate heat from the electrical module after the temperature sensor is removed.
4、技术方案四中,压力传感器检测电器模块和插接座之间的压力值,弹性件在电器模块和插接座之间的压力变化时发生形变,从而将压力传递给压力传感器,插接座受到外力冲击时,会将压力传递给电器模块,控制单元在压力值达到设定的第二阈值时触发退出指令,即可使电器模块向前滑动并退出与插接座的直接接触,从而避免了压力过大对电器模块内的器件或插接端子造成损坏。4. In the fourth technical solution, the pressure sensor detects the pressure value between the electrical module and the socket, and the elastic member deforms when the pressure between the electrical module and the socket changes, so that the pressure is transmitted to the pressure sensor, and the plug is connected. When the socket is impacted by external force, the pressure will be transmitted to the electrical module, and the control unit will trigger the exit command when the pressure value reaches the set second threshold, so that the electrical module can slide forward and exit the direct contact with the socket, thereby It avoids damage to the components or plug terminals in the electrical module due to excessive pressure.
5、技术方案五中,设置减震件,减震件设于电器模块和弹性件之间,缓冲了电器模块的冲击力,从而保护了电器模块。5. In the fifth technical solution, a shock absorbing member is provided, and the shock absorbing member is arranged between the electrical module and the elastic member to buffer the impact force of the electrical module, thereby protecting the electrical module.
6、技术方案六中,助拔单元的设计结构简单实用,通过转动件转动过程中顶抵机柜的前表面即可带动电器模块向前滑动,使得电器模块和插接座的拔插操作更为迅捷,进一步缩短了连接器和电器模块处于危险的工作状态的时间。6. In the sixth technical solution, the design structure of the pull-out unit is simple and practical, and the electric module can be driven to slide forward by pressing against the front surface of the cabinet during the rotation of the rotating part, which makes the pull-out operation of the electric module and the socket more convenient. Fast, further reducing the time connectors and electrical modules are in hazardous working conditions.
7、技术方案七中,转动件设有抵接部,抵接部的端部用于与机柜的前表面抵接,力矩较大,转动更为顺畅。7. In the seventh technical solution, the rotating member is provided with an abutting portion, and the end portion of the abutting portion is used for abutting with the front surface of the cabinet, the torque is large, and the rotation is smoother.
8、技术方案八中,驱动件接收到退出指令时,驱动第一转动齿轮转动,第一转动齿轮转动带动第二转动齿轮转动,进而带动转动部转动,结构简单实用;且第一转动齿轮和第二转动齿轮的设计,可以放大驱动件的扭矩,进而减小驱动件的体积。8. In technical solution 8, when the driving member receives the exit command, it drives the first rotating gear to rotate, the first rotating gear rotates and drives the second rotating gear to rotate, and then drives the rotating part to rotate, and the structure is simple and practical; The design of the second rotating gear can amplify the torque of the driving member, thereby reducing the volume of the driving member.
9、技术方案九中,手动按钮可向控制单元发送手动退出指令,使得可在用户需要的时候(如维修或更换电器模块)驱动电器模块滑出安装通道,控制单元接收手动退出指令并在电器模块断电时向驱动件输出退出指令,避免了误操作。9. In the ninth technical solution, the manual button can send a manual exit instruction to the control unit, so that the electrical module can be driven to slide out of the installation channel when the user needs it (such as repairing or replacing the electrical module), and the control unit receives the manual exit instruction. When the module is powered off, the exit command is output to the driver to avoid misoperation.
10、技术方案十提供了一种连接器的安全控制方法,用于上述的安全保护装置,该方法在连接器和/或电器模块的工作状态信息位于设定的安全范围内时,电器模块位于安装通道内,插接端子与插接座电连接,当连接器和/或电器模块的工作状态信息脱离设定的安全范围内时,即驱动电器模块向前滑动,使插接端子自动脱离与插接座的电连接,使得电器模块在非安全的工作状态下断电并向前滑动,使得电器模块能及时脱离危险的工作状态,避免了电器模块 受到损坏。10. The tenth technical solution provides a safety control method for a connector, which is used in the above-mentioned safety protection device. In the method, when the working state information of the connector and/or the electrical module is within a set safety range, the electrical module is located in the safe range. In the installation channel, the plug-in terminal is electrically connected with the socket. When the working status information of the connector and/or the electrical module is out of the set safety range, the electrical module is driven to slide forward, so that the plug-in terminal is automatically separated from the socket. The electrical connection of the socket allows the electrical module to be powered off and slide forward in an unsafe working state, so that the electrical module can be released from the dangerous working state in time, and the electrical module is prevented from being damaged.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域的普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例安全保护装置的示意图;1 is a schematic diagram of a safety protection device according to an embodiment of the present invention;
图2为机柜的示意图;Figure 2 is a schematic diagram of the cabinet;
图3为机柜的示意图;Figure 3 is a schematic diagram of the cabinet;
图4为电器模块的示意图;4 is a schematic diagram of an electrical module;
图5为助拔单元的示意图,其中转动件处于收回状态;FIG. 5 is a schematic diagram of the extraction-assisting unit, wherein the rotating member is in a retracted state;
图6为助拔单元的示意图,其中转动件处于伸出状态;Fig. 6 is the schematic diagram of the pull-out unit, wherein the rotating member is in an extended state;
图7为检测单元、控制单元、手动按钮和驱动件的连接示意图;Fig. 7 is the connection schematic diagram of detection unit, control unit, manual button and driver;
图8为电器模块在第一位置时的前视图;8 is a front view of the electrical module in the first position;
图9为图8在A-A方向的剖视图;9 is a cross-sectional view of FIG. 8 in the direction A-A;
图10为电器模块在第二位置时的前视图;Figure 10 is a front view of the electrical module in the second position;
图11为图10在B-B方向的剖视图。FIG. 11 is a cross-sectional view of FIG. 10 in the direction B-B.
主要附图标记说明:Description of main reference signs:
10、机柜,11、安装通道,12、插接座,121、板体,122、插接母座,123、定位杆,13、立柱;10. Cabinet, 11, Installation channel, 12, Plug socket, 121, Plate body, 122, Plug socket, 123, Positioning rod, 13, Upright column;
20、电器模块,21、本体,22、前板,221、定位部,222、让位口,223、第一折边,224、第二折边,23、后板,221、定位孔,24、插接端子,241、盲孔;20. Electrical module, 21, Main body, 22, Front plate, 221, Positioning part, 222, Allowance opening, 223, First folding edge, 224, Second folding edge, 23, Rear plate, 221, Positioning hole, 24 , plug-in terminal, 241, blind hole;
30、检测单元,31、温度传感器,32、压力传感器;30, detection unit, 31, temperature sensor, 32, pressure sensor;
40、手动按钮;40. Manual button;
50、控制单元;60、助拔单元,61、驱动件,611、第一转动齿轮,612、第二转动齿轮,62、转动件,621、转动部,622、抵接部;70、弹性件;80、减震件。50, control unit; 60, pull out unit, 61, driving member, 611, first rotating gear, 612, second rotating gear, 62, rotating member, 621, rotating part, 622, abutting part; 70, elastic member ; 80, damping parts.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描 述。显然,所描述的实施例是本发明的优选实施例,且不应被看作对其他实施例的排除。基于本发明实施例,本领域的普通技术人员在不作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are preferred embodiments of the present invention and should not be construed to exclude other embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“第一”、“第二”或“第三”等,都是为了区别不同对象,而不是用于描述特定顺序。In the claims, description and the above drawings of the present invention, unless otherwise clearly defined, the terms "first", "second" or "third" are used to distinguish different objects, rather than used for Describe a specific order.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,对于方位词,如使用术语“中心”、“横向”、“纵向”、“水平”、“垂直”、“顶”、“底”、“内”、“外”、“上”、“下”、“前”、“后”、“左”、“右”、“顺时针”、“逆时针”等指示方位或位置关系乃基于附图所示的方位和位置关系,且仅是为了便于叙述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位或以特定的方位构造和操作,所以也不能理解为限制本发明的具体保护范围。In the claims, description and the above drawings of the present invention, unless otherwise expressly defined, the terms "center", "horizontal", "longitudinal", "horizontal", "vertical" and "top" are used for directional words. , "bottom", "inside", "outside", "up", "down", "front", "rear", "left", "right", "clockwise", "counterclockwise", etc. The positional relationship is based on the orientation and positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation or be constructed and operated in a particular orientation. , so it should not be construed as limiting the specific protection scope of the present invention.
本发明的权利要求书、说明书及上述附图中,除非另有明确限定,如使用术语“固接”或“固定连接”,应作广义理解,即两者之间没有位移关系和相对转动关系的任何连接方式,也就是说包括不可拆卸地固定连接、可拆卸地固定连接、连为一体以及通过其他装置或元件固定连接。In the claims, description and the above drawings of the present invention, unless otherwise expressly defined, the terms "fixed connection" or "fixed connection" should be used in a broad sense, that is, there is no displacement relationship and relative rotation relationship between the two. Any connection means, that is to say, including non-removable fixed connection, detachable fixed connection, integrated and fixed connection through other devices or elements.
本发明的权利要求书、说明书及上述附图中,如使用术语“包括”、“具有”以及它们的变形,意图在于“包含但不限于”;如使用术语“滑设”,意图在于“在该状态下两者之间滑动配合,在其他状态下可脱离滑动配合”。In the claims, description and the above drawings of the present invention, if the terms "including", "having" and their variants are used, the intention is "including but not limited to"; if the term "sliding" is used, the intention is "in the In this state, there is a sliding fit between the two, and in other states, the sliding fit can be disengaged.”
参见图1-11,一种应用于连接器的安全保护装置,,连接器用于使机柜10和电器模块20电连接,包括插接座12和插接端子24;安全保护装置包括检测单元30、手动按钮40、控制单元50、助拔单元60、弹性件70和减震件80。1-11, a safety protection device applied to a connector, the connector is used to electrically connect the cabinet 10 and the electrical module 20, including a socket 12 and a plug terminal 24; the safety protection device includes a detection unit 30, Manual button 40 , control unit 50 , extraction-assisting unit 60 , elastic member 70 and shock-absorbing member 80 .
如图2和3所示,机柜10上设有安装通道11,机柜10属于现有技术,由立柱13和横梁搭建,本发明对此不再赘述。As shown in FIGS. 2 and 3 , the cabinet 10 is provided with an installation channel 11 . The cabinet 10 belongs to the prior art and is constructed of upright columns 13 and beams, which will not be repeated in the present invention.
安装通道11可以设置多个,自上而下依次设于机柜10内,安装通道11自前向后延伸。插接座12的数量与安装通道的数量一一对应,插接座12装设于机柜10上,位于安装通道11的后部,并封闭安装通道11后部的开口,插接座12包括板体121和插接母座122,插接母座122固接于板体121上,并朝向安装通道11内部延伸,板体121向前延伸形成两个定位杆123。A plurality of installation channels 11 may be provided, which are sequentially arranged in the cabinet 10 from top to bottom, and the installation channels 11 extend from front to back. The number of sockets 12 corresponds to the number of installation channels. The sockets 12 are installed on the cabinet 10, located at the rear of the installation channel 11, and close the opening at the rear of the installation channel 11. The sockets 12 include a board The body 121 and the plug socket 122 are fixed on the board body 121 and extend toward the inside of the installation channel 11 , and the board body 121 extends forward to form two positioning rods 123 .
如图4所示,电器模块20包括本体21、前板22、后板23和插接端子24。As shown in FIG. 4 , the electrical module 20 includes a body 21 , a front plate 22 , a rear plate 23 and plug terminals 24 .
本体21呈前后两侧开口的盒状,本体21内置有电子器件。前板22位于本体21的前部,并封闭本体21的前部的开口,前板22左右两侧设有L形的定位部221,前板22的右下顶角设有让位口222,本体21的右侧板的前侧的下顶角设有与让位口222连通且顶部齐平的开口,让位口222和开口的高度均低于右侧定位部221的底端,定位部221包括相垂直的第一折边223和第二折边224,第一折边223沿本体21的长度方向延伸,第二折边224沿本体21的宽 度方向延伸,第一折边223和第二折边224所形成的L形开口朝向本体21的两侧。后板23位于本体21的后部,并封闭本体21的后部的开口,后板23上设有两个定位孔221。插接端子24固接于后板23上,插接端子24上设有通孔或朝向本体21内部设有盲孔241,通孔或盲孔241设于插接端子24的中部。The main body 21 is in the shape of a box with openings on the front and rear sides, and the main body 21 has built-in electronic devices. The front plate 22 is located at the front of the main body 21, and closes the opening of the front part of the main body 21. The left and right sides of the front plate 22 are provided with L-shaped positioning portions 221, and the lower right top corner of the front plate 22 is provided with an opening 222. The lower top corner of the front side of the right side plate of the main body 21 is provided with an opening which is communicated with the escape opening 222 and whose top is flush. 221 includes a first folded edge 223 and a second folded edge 224 that are perpendicular to each other. The first folded edge 223 extends along the length direction of the body 21, and the second folded edge 224 extends along the width direction of the body 21. The L-shaped openings formed by the two folded edges 224 face both sides of the body 21 . The rear plate 23 is located at the rear of the main body 21 and closes the opening of the rear of the main body 21 . The rear plate 23 is provided with two positioning holes 221 . The plug terminal 24 is fixed on the rear plate 23 . The plug terminal 24 is provided with a through hole or a blind hole 241 facing the interior of the body 21 . The through hole or blind hole 241 is provided in the middle of the plug terminal 24 .
检测单元30用于采集并输出连接器和/或电器模块20当前的工作状态信息,包括温度传感器31和压力传感器32,温度传感器31为长杆状,用于检测插接端子24的温度,压力传感器32用于检测电器模块20和插接座12之间的压力值。The detection unit 30 is used to collect and output the current working state information of the connector and/or the electrical module 20, including a temperature sensor 31 and a pressure sensor 32. The temperature sensor 31 is a long rod and is used to detect the temperature and pressure of the plug-in terminal 24. The sensor 32 is used to detect the pressure value between the electrical module 20 and the socket 12 .
手动按钮40用于向控制单元50发送手动退出指令。The manual button 40 is used to send a manual exit instruction to the control unit 50 .
控制单元50为处理器50,用于接收连接器和/或电器模块20当前的工作状态信息并在工作状态信息脱离设定的安全范围时输出退出指令,控制单元50在连接器和/或电器模块20的温度值超过设定的第一阈值时输出退出指令,在压力值超过设定的第二阈值时输出退出指令;控制单元50接收手动退出指令并在电器模块20断电时输出退出指令。The control unit 50 is the processor 50, which is used to receive the current working state information of the connector and/or the electrical module 20 and output an exit instruction when the working state information deviates from the set safety range. When the temperature value of the module 20 exceeds the set first threshold value, it outputs an exit instruction, and when the pressure value exceeds the set second threshold value, it outputs an exit instruction; the control unit 50 receives the manual exit instruction and outputs the exit instruction when the electrical module 20 is powered off .
如图5和图6所示,助拔单元60包括驱动件61和转动件62,驱动件61为驱动电机61,驱动电机61的输出端设有第一转动齿轮611和与第一转动齿轮611啮合的第二转动齿轮612;转动件62包括相固接的转动部621和抵接部622,具体实施中,转动部621和抵接部622一体成型,转动部621和第二转动齿轮612相啮合,如此设置可以放大驱动电机61的扭矩,进而减小驱动电机61的体积,抵接部622与转动部621相接的一端为固定端,另一端为自由端,抵接部622的宽度自固定端至自由端逐渐变小,抵接部622的两侧边为弧形,体积更小。As shown in FIG. 5 and FIG. 6 , the extraction-assisting unit 60 includes a driving member 61 and a rotating member 62. The driving member 61 is a driving motor 61, and the output end of the driving motor 61 is provided with a first rotating gear 611 and a first rotating gear 611. The meshing second rotating gear 612; the rotating part 62 includes a rotating part 621 and abutting part 622 that are fixedly connected to each other. In this way, the torque of the driving motor 61 can be enlarged, and the volume of the driving motor 61 can be reduced. From the fixed end to the free end, the size gradually becomes smaller, and the two sides of the abutting portion 622 are arc-shaped, and the volume is smaller.
弹性件70为测力弹簧70,用于根据电器模块20和插接座12之间的压力的变化产生形变。The elastic member 70 is a force measuring spring 70 , which is used to generate deformation according to the change of the pressure between the electrical module 20 and the socket 12 .
减震件80由弹性材料制成,用于减少电器模块20和插接座12之间的冲击力。The shock absorbing member 80 is made of elastic material for reducing the impact force between the electrical module 20 and the socket 12 .
如图1、图9和图11所示,电器模块20滑设于安装通道11内,电器模块相对安装通道11在第一位置和第二位置之间运动,应理解,在其他状态下电器模块20也可以脱离安装通道11,在第一位置,电器模块20位于安装通道11内,L形的定位部221与机柜10的前表面配合,即与机柜10前面左右两侧的立柱13配合,限制电器模块20后运动,板体121的定位杆123插入后板23的定位孔221中,定位杆123与定位孔221精确配合使得插接端子24与插接母座122电连接;在第二位置,电器模块20部分滑出安装通道11,插接端子24脱离与插接母座122的电连接。As shown in FIG. 1 , FIG. 9 and FIG. 11 , the electrical module 20 is slidably arranged in the installation channel 11 , and the electrical module moves relative to the installation channel 11 between the first position and the second position. It should be understood that in other states, the electrical module 20 can also be separated from the installation channel 11. In the first position, the electrical module 20 is located in the installation channel 11, and the L-shaped positioning portion 221 cooperates with the front surface of the cabinet 10, that is, cooperates with the uprights 13 on the left and right sides of the front of the cabinet 10, restricting the The electrical module 20 moves backward, the positioning rod 123 of the board body 121 is inserted into the positioning hole 221 of the rear plate 23, the positioning rod 123 and the positioning hole 221 are precisely matched so that the plug terminal 24 is electrically connected to the plug socket 122; in the second position , the electrical module 20 partially slides out of the installation channel 11 , and the plug terminal 24 is disconnected from the electrical connection with the plug socket 122 .
如图7所示,检测单元30装设于连接器和/或电器模块上,用于采集并输出连接器和/或电器模块20当前的工作状态信息,控制单元50接收连接器和/或电器模块20当前的工作状态信息并在工作状态信息脱离设定的安全范围时输出退出指令,具体通过以下方式实现,温度传感器31和压力传感器32均与处理器50信号连接,温度传感器31一端伸入插接端子24的盲孔241或通孔内,插接端子24内设置盲孔241时,温度传感器31伸入插接端子24内部,检测更为精确,插接端子24内设置通孔时,温度传感器31既可以检测插接端子24内 部的温度,在温度传感器31取下时,通孔还可对电器模块20散热,本实施例中,插接端子24内设置盲孔241,温度传感器31插入盲孔241内,温度传感器31实时检测插接端子24的内部温度并发送给处理器50;减震件80、弹性件70和压力传感器32自前向后依次设于电器模块20和插接座12之间,具体而言,减震件80、测力弹簧70和压力传感器32自前向后依次套设于定位杆123上,电器模块20位于第一位置时,若板体121受到外力撞击,减震件80可缓冲电器模块20和插接端子24受到的冲击力,测力弹簧70发生弹性形变并将压力传递给压力传感器32,压力传感器32将测试的压力发送给处理器50;处理器50设于电器模块20的本体21内,处理器50接收温度传感器31发送的温度值以及压力传感器32发送的压力值,比较该温度值与第一阈值的大小,以及该压力值与第二阈值的大小,如果温度值超过第一阈值或压力值超过第二阈值,则先使电器模块20断电,再输出退出指令。As shown in FIG. 7 , the detection unit 30 is installed on the connector and/or the electrical module for collecting and outputting the current working status information of the connector and/or the electrical module 20, and the control unit 50 receives the connector and/or the electrical module The current working state information of the module 20 and the exit command is output when the working state information is out of the set safety range. Specifically, it is realized in the following ways. Both the temperature sensor 31 and the pressure sensor 32 are signally connected to the processor 50, and one end of the temperature sensor 31 extends into the In the blind hole 241 or through hole of the plug terminal 24, when the blind hole 241 is set in the plug terminal 24, the temperature sensor 31 extends into the plug terminal 24, and the detection is more accurate. The temperature sensor 31 can not only detect the temperature inside the plug terminal 24 , and when the temperature sensor 31 is removed, the through hole can also dissipate heat to the electrical module 20 . In this embodiment, the plug terminal 24 is provided with a blind hole 241 , and the temperature sensor 31 Inserted into the blind hole 241, the temperature sensor 31 detects the internal temperature of the plug terminal 24 in real time and sends it to the processor 50; the shock absorber 80, the elastic member 70 and the pressure sensor 32 are sequentially arranged on the electrical module 20 and the socket from front to back. 12, specifically, the shock absorbing member 80, the force measuring spring 70 and the pressure sensor 32 are sequentially sleeved on the positioning rod 123 from front to back. When the electrical module 20 is in the first position, if the plate body 121 is hit by an external force, The shock absorber 80 can buffer the impact force received by the electrical module 20 and the plug terminal 24, the force measuring spring 70 is elastically deformed and transmits the pressure to the pressure sensor 32, and the pressure sensor 32 sends the tested pressure to the processor 50; the processor 50 is set in the body 21 of the electrical module 20, the processor 50 receives the temperature value sent by the temperature sensor 31 and the pressure value sent by the pressure sensor 32, compares the temperature value with the first threshold value, and the pressure value with the second threshold value If the temperature value exceeds the first threshold value or the pressure value exceeds the second threshold value, the electrical module 20 will be powered off first, and then the exit instruction will be output.
手动按钮40位于前板22上,手动按钮40与处理器50信号连接,当用户需要使电器模块20退出插拔时,如需要维修或更换电器模块20时,可按下手动按钮40,手动按钮40即向处理器50发送手动滑出指令,处理器50接收到手动滑出指令后,判断电器模块20是否属于断电状态,若电器模块20仍处于通电状态,则不输出退出指令,若电器模块20处于断电状态,则输出退出指令,以避免误操作。The manual button 40 is located on the front plate 22, and the manual button 40 is signally connected to the processor 50. When the user needs to withdraw the electrical module 20 from plugging and unplugging, such as maintenance or replacement of the electrical module 20, the manual button 40 can be pressed, and the manual button 40 sends a manual slide-out instruction to the processor 50. After the processor 50 receives the manual slide-out instruction, it determines whether the electrical module 20 is in a power-off state. When the module 20 is in a power-off state, it outputs an exit instruction to avoid misoperation.
助拔单元60装设于电器模块20的本体21内并位于本体21的前部,驱动电机61与处理器50信号连接,第一转动齿轮611、第二转动齿轮612及转动件62均绕垂直于安装通道11延伸方向的轴线转动,垂直于安装通道11延伸方向的轴线既可以为平行于安装通道11高度方向的轴线,也可以为平行于安装通道11宽度方向的轴线,本实施例中,如图9和图11所示,第一转动齿轮611、第二转动齿轮612和转动件62均绕平行于安装通道11高度方向的轴线转动,第一转动齿轮611、第二转动齿轮612和转动件62的转轴沿平行于电器模块20的高度方向固接于电器模块20的底板上,驱动电机61接收到退出指令后,使第一转动齿轮611逆时针转动,则第二转动齿轮612顺时针转动,转动件62逆时针转动,转动部621逐渐伸出前板22右下顶角的让位口222,并顶抵机柜10前表面的右侧,即顶抵右侧的立柱13,带动电器模块20逐渐向前滑动,使得电器模块20自第一位置滑动至第二位置,如果处理器50是在温度值超过第一阈值时发出退出指令,则避免了温度过高对连接器和电器模块20内的器件造成损坏,且避免了插接端子24与插接母座122接触时通过直流电导通,对插接端子24和插接母座122造成进一步的损坏;如果处理器50是在压力值超过第二阈值时发出退出指令,可使电器模块20向前滑动并退出与插接母座122的直接接触,从而避免了压力过大对插接端子24和电器模块20内的器件造成损坏。The pull-out unit 60 is installed in the main body 21 of the electrical module 20 and is located at the front of the main body 21 . The driving motor 61 is signally connected to the processor 50 . Rotate on the axis of the extension direction of the installation channel 11, and the axis perpendicular to the extension direction of the installation channel 11 can be either an axis parallel to the height direction of the installation channel 11, or an axis parallel to the width direction of the installation channel 11. In this embodiment, As shown in FIG. 9 and FIG. 11 , the first rotating gear 611 , the second rotating gear 612 and the rotating member 62 all rotate around an axis parallel to the height direction of the installation channel 11 , the first rotating gear 611 , the second rotating gear 612 and the rotating The rotating shaft of the component 62 is fixed on the bottom plate of the electrical module 20 along the height direction parallel to the electrical module 20. After the drive motor 61 receives the exit command, the first rotating gear 611 rotates counterclockwise, and the second rotating gear 612 rotates clockwise. Rotating, the rotating part 62 rotates counterclockwise, the rotating part 621 gradually extends out of the opening 222 at the lower right top corner of the front plate 22, and pushes against the right side of the front surface of the cabinet 10, that is, pushes against the right column 13, and drives the electrical module 20 is gradually slid forward, so that the electrical module 20 slides from the first position to the second position. If the processor 50 issues an exit instruction when the temperature value exceeds the first threshold, it is avoided that the temperature is too high for the connector and the electrical module 20. damage to the components inside, and avoids the direct current conduction when the plug terminal 24 is in contact with the plug socket 122, causing further damage to the plug terminal 24 and the plug socket 122; if the processor 50 is at the pressure value When the second threshold is exceeded, an exit command is issued, so that the electrical module 20 can slide forward and withdraw from direct contact with the plug socket 122 , thereby avoiding damage to the plug terminals 24 and components in the electrical module 20 caused by excessive pressure.
使用过程如下:The use process is as follows:
手动将转动件62的抵接部622顺时针旋转至不能转动,此时,转动件62完全隐藏于电器模块20内,将电器模块20插入安装通道11,并向后推动电器模块20,直至定位部221的第二折边224与机柜10前表面的左右两侧相贴合,即与机柜10左右两侧的立柱13配合,此时,电器模块20位于安装通道11内,插接端子24与插接母座122插接,定位杆123插入定位孔221中,测力弹簧70被部分压缩,即电器模块20到达第一位置,如图9所示,拨动电 器模块20的拨扭开关,电器模块20即处于通电状态,且拨扭开关的锁舌伸出并位于立柱13的后侧,限制电器模块20向前滑动,温度传感器31实时监测插接端子24内的温度并发送给处理器50,压力传感器32实时监测电器模块20和插接座12之间的压力值并发送给处理器50,处理器50接收温度传感器31发送的温度值以及压力传感器32发送的压力值,比较该温度值与第一阈值的大小,以及该压力值与第二阈值的大小,如果温度值超过第一阈值或压力值超过第二阈值,则先使电器模块20断电,再输出退出指令,驱动电机61收到退出指令后,使第一转动齿轮611逆时针转动,则第二转动齿轮612顺时针转动,转动件62逆时针转动,转动部621逐渐伸出前板22右下顶角的开口,并顶抵机柜10前表面的右侧,即顶抵右侧的立柱13,带动电器模块20逐渐向前滑动,使得电器模块20自第一位置滑动至第二位置,如图11所示,从而使得电器模块20在非安全的工作状态下断电并向前滑动,避免了连接器和电器模块20受到损坏。Manually rotate the contact portion 622 of the rotating member 62 clockwise until it cannot rotate. At this time, the rotating member 62 is completely hidden in the electrical module 20, insert the electrical module 20 into the installation channel 11, and push the electrical module 20 backward until it is positioned The second folded edge 224 of the part 221 is in contact with the left and right sides of the front surface of the cabinet 10, that is, it is matched with the uprights 13 on the left and right sides of the cabinet 10. At this time, the electrical module 20 is located in the installation channel 11, and the plug terminals 24 are connected to The plug socket 122 is plugged in, the positioning rod 123 is inserted into the positioning hole 221, the force measuring spring 70 is partially compressed, that is, the electrical module 20 reaches the first position, as shown in FIG. 9, the toggle switch of the electrical module 20 is toggled, The electrical module 20 is in the power-on state, and the latch of the toggle switch protrudes and is located on the rear side of the column 13, which restricts the electrical module 20 from sliding forward. The temperature sensor 31 monitors the temperature in the plug terminal 24 in real time and sends it to the processor 50. The pressure sensor 32 monitors the pressure value between the electrical module 20 and the socket 12 in real time and sends it to the processor 50. The processor 50 receives the temperature value sent by the temperature sensor 31 and the pressure value sent by the pressure sensor 32, and compares the temperature The size of the value and the first threshold, and the size of the pressure value and the second threshold, if the temperature value exceeds the first threshold or the pressure value exceeds the second threshold, the electrical module 20 is powered off first, and then the exit command is output to drive the motor. 61 After receiving the exit instruction, make the first rotating gear 611 rotate counterclockwise, then the second rotating gear 612 rotates clockwise, the rotating member 62 rotates counterclockwise, the rotating part 621 gradually extends out of the opening at the lower right top corner of the front plate 22, and Pushing against the right side of the front surface of the cabinet 10, that is, pushing against the right column 13, drives the electrical module 20 to slide forward gradually, so that the electrical module 20 slides from the first position to the second position, as shown in FIG. 11, so that the The electrical module 20 is powered off and slides forward in an unsafe working state, which prevents the connector and the electrical module 20 from being damaged.
在电器模块工作过程中若想对电器模块维修或更换,可先拨动电器模块20的拨扭开关,使电器模块20断电,拨扭开关的锁舌退回至电器模块20内,再按下手动按钮40,手动按钮40即向处理器50发送手动滑出指令,处理器50接收到手动滑出指令后,判断电器模块20是否属于断电状态,若是,则向驱动电机61输出退出指令,驱动电机61即驱动电器模块20滑动至第二位置。If you want to repair or replace the electrical module during the working process of the electrical module, you can first turn the toggle switch of the electrical module 20 to power off the electrical module 20, the latch of the toggle switch is returned to the electrical module 20, and then press Manual button 40, the manual button 40 sends a manual slide-out instruction to the processor 50. After the processor 50 receives the manual slide-out instruction, it determines whether the electrical module 20 is in a power-off state, and if so, outputs an exit instruction to the drive motor 61, The driving motor 61 drives the electrical module 20 to slide to the second position.
在具体实施中,电器模块20可以为电源模块,大功率的配电模块或控制系统模块。In a specific implementation, the electrical module 20 may be a power module, a high-power power distribution module or a control system module.
本发明的应用于连接器的安全保护装置,检测单元30采集连接器和/或电器模块20当前的工作状态信息,控制单元50接收连接器和/或电器模块20当前的工作状态信息并在工作状态信息脱离设定的安全范围时输出退出指令,助拔单元60则根据退出指令带动电器模块20向前滑动至至少部分脱离安装通道11,使插接端子24脱离与插接座12的电连接,也即,在工作状态信息位于设定的安全范围内时,电器模块20位于安装通道11内,插接端子24与插接座12电连接,当电器模块20的工作状态信息脱离设定的安全范围内时,插接端子24即自动脱离与插接母座122的电连接,使得电器模块20在非安全的工作状态下断电并向前滑动,使得电器模块20能及时脱离危险的工作状态,避免了电器模块20受到损坏;且助拔单元60的设计结构简单实用,通过转动件62转动过程中顶抵机柜10的前表面即可带动电器模块20向前滑动,使得电器模块20和插接母座122的拔插操作更为迅捷,进一步缩短了连接器和电器模块20处于危险的工作状态的时间。In the safety protection device of the present invention applied to the connector, the detection unit 30 collects the current working state information of the connector and/or the electrical module 20, and the control unit 50 receives the current working state information of the connector and/or the electrical module 20 and is working When the status information is out of the set safety range, an exit command is output, and the pull-out assistance unit 60 drives the electrical module 20 to slide forward to at least partially disengage from the installation channel 11 according to the exit command, so that the plug terminal 24 is disconnected from the electrical connection with the socket 12 . That is, when the working state information is within the set safety range, the electrical module 20 is located in the installation channel 11, and the plug terminal 24 is electrically connected to the socket 12. When the working state information of the electrical module 20 is out of the set safety range When within the safe range, the plug terminal 24 is automatically disconnected from the electrical connection with the plug socket 122, so that the electrical module 20 is powered off and slides forward in an unsafe working state, so that the electrical module 20 can be released from the dangerous work in time. In this state, the electrical module 20 is prevented from being damaged; and the design structure of the pull-out unit 60 is simple and practical, and the electrical module 20 can be driven to slide forward by pressing the rotating member 62 against the front surface of the cabinet 10 during the rotation process, so that the electrical module 20 and the The plugging and unplugging operation of the plug socket 122 is more rapid, which further shortens the time when the connector and the electrical module 20 are in a dangerous working state.
相应的本发明还提供了一种连接器的安全控制方法,该方法用于上述实施例中的安全保护装置,包括以下步骤:Correspondingly, the present invention also provides a method for controlling the safety of a connector. The method is used in the safety protection device in the above embodiment, and includes the following steps:
采集电器模块20和/或连接器当前的工作状态信息,即温度传感器31检测插接端子24内部的温度值,压力传感器32检测电器模块20和插接座12之间的压力值;Collect the current working state information of the electrical module 20 and/or the connector, that is, the temperature sensor 31 detects the temperature value inside the plug terminal 24, and the pressure sensor 32 detects the pressure value between the electrical module 20 and the plug socket 12;
判断当前电器模块20和/或连接器的工作状态信息是否脱离设定的安全范围,若判断结果为是,则输出退出指令,即处理器50接收温度传感器31发送的温度值以及压力传感器32发送的压力值,比较该温度值与第一阈值的大小,以及该压力值与第二阈值的大小,如果温 度值超过第一阈值或压力值超过第二阈值,则先使电器模块20断电,再输出退出指令;Judging whether the current working status information of the electrical module 20 and/or the connector is out of the set safety range, if the judgment result is yes, output the exit instruction, that is, the processor 50 receives the temperature value sent by the temperature sensor 31 and the pressure sensor 32. the pressure value, compare the temperature value and the first threshold value, and the pressure value and the second threshold value, if the temperature value exceeds the first threshold value or the pressure value exceeds the second threshold value, then the electrical module 20 is powered off first, Then output the exit command;
驱动件61接收退出指令后驱动转动件62转动至顶抵机柜10的前表面以使电器模块20向前滑动至部分脱离安装通道11,且插接端子24与插接母座122脱离电连接;驱动电机61收到退出指令后,使第一转动齿轮611逆时针转动,则第二转动齿轮612顺时针转动,转动件62逆时针转动,转动部621逐渐伸出前板22右下顶角的开口,并顶抵机柜10前表面的右侧,即顶抵右侧的立柱13,带动电器模块20逐渐向前滑动,使得电器模块20自第一位置滑动至第二位置,从而使得电器模块20在非安全的工作状态下断电并向前滑动,避免了电器模块20受到损坏。After the driving member 61 receives the withdrawal instruction, the rotating member 62 is driven to rotate to abut against the front surface of the cabinet 10, so that the electrical module 20 slides forward to be partially separated from the installation channel 11, and the plug terminal 24 is disconnected from the plug socket 122. After the drive motor 61 receives the exit instruction, it makes the first rotating gear 611 rotate counterclockwise, the second rotating gear 612 rotates clockwise, the rotating member 62 rotates counterclockwise, and the rotating part 621 gradually extends out of the opening at the lower right top corner of the front plate 22 , and pushes against the right side of the front surface of the cabinet 10, that is, pushes against the right column 13, and drives the electrical module 20 to slide forward gradually, so that the electrical module 20 slides from the first position to the second position, so that the electrical module 20 is in the In an unsafe working state, the power is cut off and it slides forward to avoid damage to the electrical module 20 .
该方法在电器模块20和/或连接器的工作状态信息位于设定的安全范围内时,电器模块20位于安装通道11内,插接端子24与插接座12电连接,当电器模块20和/或连接器的工作状态信息脱离设定的安全范围内时,即驱动电器模块20向前滑动,使插接端子24自动脱离与插接座12的电连接,使得电器模块20和/或连接器在非安全的工作状态下断电并向前滑动,使得电器模块20和连接器能及时脱离危险的工作状态,避免了电器模块20和连接器受到损坏;且助拔单元60的设计结构简单实用,使得电器模块20和插接座12的拔插操作更为迅捷,进一步缩短了电器模块20处于危险的工作状态的时间。In this method, when the working state information of the electrical module 20 and/or the connector is within the set safety range, the electrical module 20 is located in the installation channel 11, and the plug terminal 24 is electrically connected to the socket 12. When the electrical module 20 and When the working state information of the connector is out of the set safety range, that is, the electrical module 20 is driven to slide forward, so that the plug terminal 24 is automatically disconnected from the electrical connection with the socket 12, so that the electrical module 20 and/or the connection The device is powered off and slides forward in an unsafe working state, so that the electrical module 20 and the connector can be released from the dangerous working state in time, and the electrical module 20 and the connector are prevented from being damaged; and the design of the pull-out unit 60 is simple. Practical, making the plug-in operation of the electrical module 20 and the socket 12 more rapid, and further shortening the time when the electrical module 20 is in a dangerous working state.
上述说明书和实施例的描述,用于解释本发明保护范围,但并不构成对本发明保护范围的限定。通过本发明或上述实施例的启示,本领域普通技术人员结合公知常识、本领域的普通技术知识和/或现有技术,通过合乎逻辑的分析、推理或有限的试验可以得到的对本发明实施例或其中一部分技术特征的修改、等同替换或其他改进,均应包含在本发明的保护范围之内。The descriptions of the above specification and embodiments are used to explain the protection scope of the present invention, but do not constitute a limitation on the protection scope of the present invention. With the inspiration of the present invention or the above-mentioned embodiments, those of ordinary skill in the art can obtain the embodiments of the present invention through logical analysis, reasoning or limited experiments in combination with common knowledge, common technical knowledge in the field and/or prior art. Modifications, equivalent replacements or other improvements of or some of the technical features shall be included within the protection scope of the present invention.

Claims (10)

  1. 一种应用于连接器的安全保护装置,所述连接器用于使机柜和电器模块电连接,包括插接座和插接端子;所述机柜上设有安装通道,所述电器模块滑设于所述安装通道中,所述插接座装设于机柜上并位于安装通道的后部,所述插接端子装设于所述电器模块的后部并与所述插接座相配合;其特征在于:包括A safety protection device applied to a connector, the connector is used to electrically connect a cabinet and an electrical module, including a plug socket and a plug terminal; an installation channel is provided on the cabinet, and the electrical module is slidably arranged on the In the installation channel, the plug socket is installed on the cabinet and is located at the rear of the installation channel, and the plug terminal is installed at the rear of the electrical module and matched with the plug socket; it features In: includes
    检测单元,其装设于连接器和/或电器模块上,用于采集并输出连接器和/或电器模块当前的工作状态信息;a detection unit, which is installed on the connector and/or the electrical module, and is used for collecting and outputting the current working status information of the connector and/or the electrical module;
    控制单元,其接收连接器和/或电器模块当前的工作状态信息并在所述工作状态信息脱离设定的安全范围时输出退出指令;和a control unit, which receives the current working state information of the connector and/or the electrical module and outputs an exit instruction when the working state information deviates from the set safety range; and
    助拔单元,其用于接收退出指令后带动电器模块向前滑动至至少部分脱离安装通道,以使插接端子脱离与插接座的电连接。The pull-out assistance unit is used to drive the electrical module to slide forward to at least partially disengage the installation channel after receiving the withdrawal instruction, so that the plug terminal is disconnected from the electrical connection with the plug socket.
  2. 如权利要求1所述的一种应用于连接器的安全保护装置,其特征在于:所述连接器当前的工作状态信息至少包括连接器的温度值,所述电器模块当前的工作状态信息至少包括电器模块的温度值,所述控制单元在连接器和/或电器模块的温度值超过设定的第一阈值时输出退出指令;The safety protection device applied to a connector according to claim 1, wherein the current working state information of the connector at least includes a temperature value of the connector, and the current working state information of the electrical module at least includes The temperature value of the electrical module, the control unit outputs an exit instruction when the temperature value of the connector and/or the electrical module exceeds the set first threshold;
    所述检测单元至少包括温度传感器,所述温度传感器与控制单元信号连接,用于检测连接器和/或电器模块的温度值并发送给控制单元。The detection unit includes at least a temperature sensor, and the temperature sensor is signally connected to the control unit for detecting the temperature value of the connector and/or the electrical module and sending it to the control unit.
  3. 如权利要求2所述的一种应用于连接器的安全保护装置,其特征在于:所述插接端子内设有盲孔或通孔,所述温度传感器伸入盲孔或通孔以采集并输出连接器当前的温度值信息。A safety protection device applied to a connector according to claim 2, wherein the plug terminal is provided with a blind hole or a through hole, and the temperature sensor extends into the blind hole or the through hole to collect and Output the current temperature value information of the connector.
  4. 如权利要求1-3中任一项所述的一种应用于连接器的安全保护装置,其特征在于:还包括弹性件;所述连接器和/或电器模块当前的工作状态信息至少包括电器模块和插接座之间的压力值,所述控制单元在所述的压力值超过设定的第二阈值时输出退出指令;A safety protection device applied to a connector according to any one of claims 1-3, characterized in that: it further comprises an elastic member; the current working status information of the connector and/or the electrical module at least includes electrical appliances The pressure value between the module and the socket, the control unit outputs an exit instruction when the pressure value exceeds the set second threshold;
    所述检测单元包括压力传感器,所述压力传感器与控制单元信号连接,所述压力传感器装设于电器模块或插接座上,并位于电器模块和插接座之间以检测电器模块和插接座之间的压力值,所述弹性件设于电器模块和压力传感器之间。The detection unit includes a pressure sensor, the pressure sensor is signally connected to the control unit, the pressure sensor is installed on the electrical module or the socket, and is located between the electrical module and the socket to detect the electrical module and the socket. The pressure value between the seats, the elastic member is arranged between the electrical module and the pressure sensor.
  5. 如权利要求4所述的一种应用于连接器的安全保护装置,其特征在于:还包括减震件,所述减震件设于电器模块和弹性件之间。A safety protection device applied to a connector according to claim 4, further comprising a shock absorbing member, and the shock absorbing member is arranged between the electrical module and the elastic member.
  6. 如权利要求1所述的一种应用于连接器的安全保护装置,其特征在于:所述助拔单元包括转动件和驱动件,所述转动件装设于电器模块上并绕垂直于安装通道延伸方向的轴线转动,所述驱动件接收退出指令后驱动转动件转动至顶抵机柜的前表面,以带动电器模块向前滑动至至少部分脱离安装通道,以使插接端子脱离与插接座的电连接。A safety protection device applied to a connector according to claim 1, wherein the pull-out assisting unit comprises a rotating part and a driving part, and the rotating part is installed on the electrical module and is perpendicular to the installation channel. The axis in the extension direction rotates, and after receiving the withdrawal instruction, the driving member drives the rotating member to rotate to push against the front surface of the cabinet, so as to drive the electrical module to slide forward to at least partially disengage from the installation channel, so as to separate the plug terminal from the plug socket electrical connection.
  7. 如权利要求6所述的一种应用于连接器的安全保护装置,其特征在于:所述转动件设有 抵接部,所述抵接部的端部用于与机柜的前表面抵接。A safety protection device applied to a connector according to claim 6, wherein the rotating member is provided with an abutting portion, and the end portion of the abutting portion is used for abutting with the front surface of the cabinet.
  8. 如权利要求7所述的一种应用于连接器的安全保护装置,其特征在于:所述驱动件的输出端设有第一转动齿轮和与第一转动齿轮啮合的第二转动齿轮;所述转动件还包括与抵接部固接的转动部,所述转动部与所述第二转动齿轮啮合。A safety protection device applied to a connector according to claim 7, characterized in that: the output end of the driving member is provided with a first rotating gear and a second rotating gear meshing with the first rotating gear; the The rotating part further includes a rotating part fixedly connected with the abutting part, and the rotating part is engaged with the second rotating gear.
  9. 如权利要求1所述的一种应用于连接器的安全保护装置,其特征在于:还包括手动按钮,所述手动按钮用于向控制单元发送手动退出指令,所述控制单元接收手动退出指令并在电器模块断电时输出退出指令。A safety protection device applied to a connector according to claim 1, further comprising a manual button, the manual button is used to send a manual exit instruction to the control unit, and the control unit receives the manual exit instruction and The exit command is output when the electrical module is powered off.
  10. 一种连接器的安全控制方法,用于权利要求1-9中任一项所述的一种应用于连接器的安全保护装置,其特征在于:包括A safety control method for a connector, used in the safety protection device applied to the connector according to any one of claims 1-9, characterized in that: comprising:
    采集电器模块和/或连接器当前的工作状态信息,判断当前的工作状态信息是否脱离设定的安全范围,若判断结果为是,则输出退出指令;所述助拔单元接收退出指令后驱动电器模块向前滑动至至部分脱离安装通道,以使插接端子与插接座脱离电连接。Collect the current working status information of the electrical module and/or the connector, determine whether the current working status information is out of the set safety range, and if the judgment result is yes, output an exit instruction; after receiving the exit instruction, the pull-out unit drives the electrical appliance The module is slid forward until it is partially disengaged from the mounting channel to electrically disconnect the receptacle terminal from the receptacle.
PCT/CN2021/110186 2020-09-22 2021-08-03 Safety protection device and safety control method applied to connector WO2022062669A1 (en)

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