WO2022062528A1 - Liquid-cooled battery system and liquid-cooled battery system control method - Google Patents

Liquid-cooled battery system and liquid-cooled battery system control method Download PDF

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Publication number
WO2022062528A1
WO2022062528A1 PCT/CN2021/102963 CN2021102963W WO2022062528A1 WO 2022062528 A1 WO2022062528 A1 WO 2022062528A1 CN 2021102963 W CN2021102963 W CN 2021102963W WO 2022062528 A1 WO2022062528 A1 WO 2022062528A1
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WO
WIPO (PCT)
Prior art keywords
liquid
cooling
battery system
cooled
cells
Prior art date
Application number
PCT/CN2021/102963
Other languages
French (fr)
Chinese (zh)
Inventor
周琪
卢军
李阳
王明
乔延涛
尹芳芳
于鹏
王振涛
Original Assignee
中国第一汽车股份有限公司
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Application filed by 中国第一汽车股份有限公司 filed Critical 中国第一汽车股份有限公司
Publication of WO2022062528A1 publication Critical patent/WO2022062528A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/64Constructional details of batteries specially adapted for electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/26Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/617Types of temperature control for achieving uniformity or desired distribution of temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/633Control systems characterised by algorithms, flow charts, software details or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/635Control systems based on ambient temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6554Rods or plates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • H01M10/6568Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present application relates to the technical field of on-board batteries, for example, to a liquid-cooled battery system and a control method of the liquid-cooled battery system.
  • the on-board battery pack powers the vehicle while driving. During driving, the on-board battery pack will heat up, and when the temperature of the on-board battery pack is too high, certain safety hazards will occur. Therefore, in the related art, a cooling water pipe is generally arranged inside the vehicle-mounted battery pack to cool the vehicle-mounted battery pack.
  • the cooling water pipe is arranged inside the vehicle battery pack. Once the cooling water pipe leaks, it will have a very negative impact on the safety of the vehicle battery pack and the safety of the whole vehicle, making the vehicle extremely safe. hidden danger.
  • the present application provides a liquid-cooled battery system, which can improve the integration efficiency of the liquid-cooled battery system and improve the safety performance of the liquid-cooled battery system.
  • An embodiment provides a liquid-cooled battery system, including:
  • the cooling bearing part includes a bottom shield and a liquid cooling plate arranged on the upper surface of the bottom shield.
  • the battery module is located on the upper surface of the liquid cooling plate.
  • the cooling channels are arranged in sequence in one direction, each cooling channel has a liquid inlet and a liquid outlet respectively, and the flow rate in each cooling channel is the same.
  • the inside of the liquid cooling plate is further provided with a total liquid inlet flow channel and a total liquid outlet flow channel, the liquid inlet of each cooling flow channel is respectively connected with the total liquid inlet flow channel, and each The liquid outlets of the cooling flow passages are respectively communicated with the total liquid outlet flow passages.
  • the total liquid inlet flow channel includes a plurality of liquid inlet flow channels connected in sequence, and the plurality of liquid inlet flow channels are arranged in a one-to-one correspondence with the liquid inlets of the plurality of cooling flow channels, along the With regard to the liquid flow direction of the total liquid inlet flow channel, the cross-sectional areas of the plurality of liquid inlet flow channels are sequentially reduced.
  • the total liquid outlet flow channel includes a plurality of liquid outlet flow channels connected in sequence, and the plurality of liquid outlet flow channels are arranged in a one-to-one correspondence with the liquid outlet ports of the plurality of cooling flow channels.
  • the cross-sectional areas of the plurality of outflow channels increase sequentially.
  • the liquid-cooled battery system further includes a box frame assembly, the bottom guard plate and the liquid cooling plate are respectively connected to the box frame assembly, and the battery module is arranged in the box. body frame assembly.
  • the box frame assembly is provided with a thermal insulation grid partition, and the thermal insulation grid partition enables a plurality of battery modules arranged in an array to be installed in the box frame assembly. bit.
  • the liquid-cooled battery system further includes a cooling liquid pipe joint, and the cooling liquid pipe joint communicates with the plurality of cooling flow channels and is located outside the box frame assembly.
  • an installation guide structure is provided on the battery module.
  • the present application provides a control method for a liquid-cooled battery system, which is configured to control the cooling of the above-mentioned liquid-cooled battery system and improve the cooling effect.
  • An embodiment provides a control method for a liquid-cooled battery system, which is configured to control the above-mentioned liquid-cooled battery system to cool a battery module, the liquid-cooled battery system further includes a cooling device, and the cooling device is configured to cool the liquid The cooling liquid is transported in the plate, and the battery module includes a plurality of battery cells;
  • the control method of the liquid-cooled battery system includes:
  • Step 1 Collect the first current temperature of a plurality of the battery cells
  • Step 2 Determine whether the maximum value of the first current temperature of the plurality of battery cells is less than the first set temperature, and in response to the maximum value of the first current temperature of the plurality of battery cells being less than the first set temperature, execute Step 3: In response to the maximum value of the first current temperature of the plurality of battery cells being greater than or equal to the first set temperature, perform Step 4;
  • Step 3 judging whether the difference between the maximum value and the minimum value of the first current temperature of the plurality of battery cells is less than the first set value, in response to the maximum value and minimum value of the first current temperature of the plurality of battery cells If the difference is less than the first set value, go back to executing step 1; in response to the difference between the maximum value and the minimum value of the first current temperature of the plurality of cells being greater than or equal to the first set value, execute step 4;
  • Step 4 The cooling device delivers cooling liquid into the liquid cooling plate, and after setting the initial temperature of the cooling liquid, the plurality of cells are cooled, and the cooling duration is the set duration.
  • control method of the liquid-cooled battery system further includes:
  • Step 5 collecting the second current temperature of a plurality of the battery cells
  • Step 6 Determine whether the maximum value of the second current temperature of the plurality of battery cells is greater than the second set temperature, and in response to the maximum value of the second current temperature of the plurality of battery cells being greater than the second set temperature, return Execute the step 4; in response to the maximum value of the second current temperature of the plurality of cells being less than or equal to the second set temperature, execute the step 7;
  • Step 7 judging whether the difference between the maximum value and the minimum value of the second current temperature of the plurality of battery cells is greater than the second set value, in response to the maximum value and minimum value of the second current temperature of the plurality of battery cells If the difference is greater than the second set value, go back to executing step 4; in response to the difference between the maximum value and the minimum value of the second current temperature of the plurality of cells being less than or equal to the second set value, execute step 8;
  • Step 8 the cooling device stops working.
  • FIG. 1 is a schematic diagram of an exploded structure of a liquid-cooled battery system provided in Embodiment 1 of the present application;
  • FIG. 2 is a schematic diagram of an exploded structure of a cooling bearing component provided in Embodiment 1 of the present application;
  • FIG. 3 is a partial structural schematic diagram of the cooling bearing component provided in Embodiment 1 of the present application.
  • FIG. 4 is a schematic diagram of an exploded structure of a liquid cooling plate provided in Embodiment 1 of the present application;
  • FIG. 5 is a schematic diagram of the installation position of the coolant pipe joint provided in Embodiment 1 of the present application.
  • FIG. 6 is a schematic structural diagram of a battery module provided in Embodiment 1 of the present application.
  • FIG. 7 is a schematic diagram of the installation of the battery module provided in the first embodiment of the present application in the box frame assembly;
  • FIG. 8 is a flowchart of a control method of a liquid-cooled battery system provided in Embodiment 2 of the present application.
  • Cooling bearing part 21. Bottom guard plate; 211. Connector; 22. Liquid cooling plate; 221, Cooling flow channel; 2211, Liquid inlet; , total outlet flow channel; 224, liquid-cooled upper plate; 225, liquid-cooled lower plate;
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
  • this embodiment provides a liquid-cooled battery system.
  • the liquid-cooled battery system is applied to an automobile, which can improve the safety of the battery module, thereby improving the safety performance of the entire vehicle.
  • the liquid-cooled battery system includes a battery module 1 and a cooling bearing member 2 .
  • the cooling bearing member 2 includes a bottom shield 21 and a liquid cooling plate 22 arranged on the upper surface of the bottom shield 21 .
  • the battery module 1 is located on the upper surface of the liquid cooling plate 22 .
  • the cooling channels 221 arranged in sequence, each cooling channel 221 has a liquid inlet 2211 and a liquid outlet 2212, and the flow rate in each cooling channel 221 is the same.
  • the cooling pipe is avoided to be disposed in the battery module 1, so that the Avoid potential safety hazards caused by coolant leakage.
  • the cooling pipe is avoided to be disposed in the battery module 1, so that the Avoid potential safety hazards caused by coolant leakage.
  • the bottom guard plate 21 By arranging the bottom guard plate 21, the damage to the liquid-cooling plate 22 caused by the impact of external impurities and the bottom of the vehicle is prevented, and the bearing capacity of the liquid-cooling plate 22 is assisted to improve, thereby ensuring the stability of the liquid-cooled battery system; the bottom guard plate 21 and The liquid cooling plates 22 together form a protective structure at the bottom of the battery module 1 to ensure the safety of the bottom of the battery module 1 and prevent the battery module 1 from being damaged.
  • the liquid-cooled battery system further includes a box frame assembly 3 . 3 connections are made, and the battery module 1 is arranged in the box frame assembly 3 .
  • the bottom shield 21 and the box frame assembly 3 are connected through the connecting member 211 (refer to FIG. 3 ).
  • the thickness of the liquid cooling plate 22 is 6mm-9mm.
  • the thickness of the bottom shield 21 is 1mm-5mm.
  • the material of the bottom shield 21 is a hard non-metallic material or a high-strength metal material, so as to ensure the protective effect of the bottom shield 21 on the liquid cooling plate 22 .
  • the surface of the bottom shield 21 facing the liquid cooling plate 22 is provided with protective reinforcing ribs, which can improve the mode of the bottom shield 21 and assist in improving the bearing capacity of the liquid cooling plate 22 .
  • the box frame assembly 3 is fixedly connected to the vehicle floor of the vehicle body.
  • the upper edge surface of the liquid cooling plate 22 and the box frame assembly 3 are bonded by structural adhesive, the edge end face of the liquid cooling plate 22 and the box frame assembly 3 are welded by friction stir welding, and the bottom guard plate 21 and the box frame assembly 3 are welded by friction stir welding.
  • the box frame assembly 3 is connected through the connecting piece 211 .
  • the connecting member 211 is a bolt or a screw.
  • the upper surface of the liquid cooling plate 22 is bonded to the battery module 1 by means of a thermally conductive structural adhesive, and the gap between the battery module 1 and the liquid cooling plate 22 is filled by the thermally conductive structural adhesive.
  • the liquid cooling plate 22 can not only conduct heat to the battery module 1, but also can carry the battery module 1, and the battery module 1 is bonded to the upper surface of the liquid cooling plate 22 through the thermal conductive structural adhesive, without the need for a box body.
  • the lower bottom plate of the frame assembly 3 and the battery module fixing bracket and other components can realize the lightweight design of the product and save the cost; and reduce the height of the product, improve the integration efficiency of the liquid-cooled battery system, and save the installation space.
  • the liquid-cooled battery system includes a plurality of battery modules 1 , the plurality of battery modules 1 constitute a battery pack of the liquid-cooled battery system, and the plurality of battery modules 1 are installed in the box frame assembly 3 .
  • the box frame assembly 3 is provided with an insulating grid partition 31 , the insulating grid partition 31 forms a plurality of battery module installation positions 32 arranged in an array, and each battery module installation position 32 can be placed in one or more battery modules 1 .
  • the battery modules 1 in each battery module installation position 32 are individually sealed.
  • the battery modules 1 in each battery module installation position 32 are covered by mica or other thermal diffusion protective materials for independent sealing, and mica or other thermal diffusion protective materials can protect each battery module.
  • the battery module 1 in the installation position 32 is physically isolated, which effectively blocks heat radiation and heat diffusion.
  • the mica can effectively slow down the heat diffusion speed, realize thermal isolation of the module area, and improve the safety performance of the liquid-cooled battery system.
  • the liquid cooling plate 22 is also provided with a total liquid inlet channel 222 and a total liquid outlet channel 223 , and the liquid inlet 2211 of each cooling channel 221 is connected to the total liquid inlet channel 222 The liquid outlet 2212 of each cooling channel 221 is communicated with the total liquid outlet channel 223 .
  • the total liquid inlet channel 222 includes a plurality of liquid inlet channels connected in sequence, and the plurality of liquid inlet channels and the liquid inlet of the cooling channel 221
  • the ports 2211 are arranged in a one-to-one correspondence, and along the liquid flow direction of the total liquid inlet channel 222 , the cross-sectional areas of the plurality of liquid inlet channels decrease in turn.
  • the total liquid outlet flow channel 223 includes a plurality of liquid outlet flow channels that are connected in sequence, and the plurality of liquid outlet flow channels are arranged in a one-to-one correspondence with the liquid outlet ports 2212 of the cooling flow channel 221 , and the liquid flows along the total liquid outlet flow channel 223 .
  • the cross-sectional areas of the plurality of liquid outlet flow channels increase in turn, so as to ensure that the cooling liquid flowing out from the cooling flow channel 221 can always flow uniformly.
  • the liquid cooling plate 22 is provided with three cooling channels 221 , and the total liquid inlet channel 222 includes three liquid inlet channels.
  • the ratio of the cross-sectional area is: 5:2:1; the total outflow channel 223 includes three outflow channels, and along the liquid flow direction of the total outflow channel 223, the ratio of the cross-sectional areas of the three outflow channels is : 1:2:5.
  • the liquid cooling plate 22 includes a liquid cooling upper plate 224 and a liquid cooling lower plate 225 .
  • the liquid cooling upper plate 224 is a flat metal plate
  • the liquid cooling lower plate 225 is provided with a cooling flow channel 221 , a general liquid inlet flow channel 222 and a general liquid outlet flow channel 223 .
  • the cooling flow channel 221 , the total liquid inlet flow channel 222 and the total liquid outlet flow channel 223 are processed on the liquid cooling lower plate 225 by stamping or machining.
  • the liquid-cooled upper plate 224 and the liquid-cooled lower plate 225 are both aluminum plates, which have good thermal conductivity.
  • liquid-cooled upper plate 224 and the liquid-cooled lower plate 225 are connected by brazing.
  • the cooling flow channel 221 is a serpentine flow channel, which prolongs the stroke of the cooling liquid and improves the cooling effect.
  • the cooling channel 221 of the cavity and the solid bearing structure are separated.
  • the ratio is 1:1.
  • the liquid-cooled battery system further includes a cooling liquid pipe joint 4 , and the cooling liquid pipe joint 4 communicates with the cooling flow channel 221 and is located outside the box frame assembly 3 .
  • the cooling liquid enters the cooling channel 221 through the cooling liquid pipe joint 4 .
  • two cooling liquid pipe joints 4 are provided, which are respectively the liquid outlet pipe joint and the liquid inlet pipe joint.
  • the cooling liquid pipe joint 4 of the liquid pipe joint is communicated with the general liquid outlet flow channel 223 .
  • the cooling liquid pipe joint 4 is arranged outside the box frame assembly 3, so that the cooling liquid pipe joint 4 extends out of the box frame assembly 3 alone, and there is no need to use over-board connection, and the cooling liquid pipe joint 4 It will also not interfere with the internal structure of the box frame assembly 3.
  • the welding position of the coolant pipe joint 4 and the liquid cooling plate 22 is located outside the box frame assembly 3, which can effectively prevent the leakage of the coolant caused by the failure of the welding seam. impact and improve system security.
  • the liquid cooling plate 22 is partially located outside the box frame assembly 3 , and the cooling liquid pipe joint 4 is connected to the portion of the liquid cooling plate 22 located outside the box frame assembly 3 .
  • the part of the liquid cooling plate 22 located outside the box frame assembly 3 and the box frame assembly 3 adopt a bonding process, which can not only ensure good sealing performance, but also avoid damage to the cooling channel 221 in the liquid cooling plate 22. destroy.
  • the portion of the liquid cooling plate 22 located outside the box frame assembly 3 is provided with two connection holes, one of which is communicated with the liquid inlet end of the total liquid inlet channel 222, and the other is connected to the liquid inlet. It communicates with the liquid outlet end of the general liquid outlet channel 223 .
  • the two coolant pipe joints 4 are respectively communicated with the two connection holes.
  • connection holes are provided on the liquid-cooled upper plate 224 , and the cooling liquid pipe joint 4 and the liquid-cooled upper plate 224 are connected by brazing.
  • connection hole connecting the cooling liquid pipe joint 4 and the cooling channel 221 is arranged outside the box frame assembly 3 to avoid the risk of cooling liquid leakage in the space where the battery module 1 is directly contacted, thereby improving the liquid cooling effect. Safety of battery systems.
  • an installation guide structure is provided on the battery module 1 .
  • the battery module 1 includes a plurality of battery cells 11 , an end plate 12 and a packing tape 13 .
  • the plurality of battery cells 11 are arranged in an array.
  • the end plate 12 is provided with a belt groove. 11 bundled into groups.
  • the installation guide structure of the battery module 1 is a guide and avoidance slope 121 disposed on the lower side of the end plate 12 .
  • the installation of the guide and avoidance slope 121 can reduce the assembly difficulty of the battery module 1 .
  • the battery module 1 is further provided with a positioning structure.
  • the positioning structure is a positioning protrusion 122 provided on the end plate 12 , and an overlapping surface matched with the positioning protrusion 122 is provided on the box frame assembly 3 .
  • the guiding and avoiding slope 121 first enters the box frame assembly 3, so that the lower end of the battery module 1 can smoothly enter the box frame assembly 3; as the battery module 1 continues to be assembled, the positioning The protrusion 122 abuts against the lap surface, and the battery module 1 is assembled at this time.
  • the liquid-cooled battery system further includes an upper cover plate 5 , and the upper cover plate 5 is covered at the upper end opening of the box frame assembly 3 .
  • this embodiment provides a method for controlling a liquid-cooled battery system, which is configured to control the liquid-cooled battery system in the first embodiment to cool the battery module 1 .
  • the liquid-cooled battery system further includes a cooling device, and the cooling device is configured to deliver cooling liquid into the liquid-cooling plate 22 .
  • the battery module 1 includes a plurality of battery cells 11 .
  • the control method of the liquid-cooled battery system includes the following steps S1-S8:
  • step S1 if the liquid-cooled battery system includes a plurality of battery modules 1, the first current temperature of all the battery cells 11 is collected.
  • step S2 judging whether the maximum value of the first current temperature of the plurality of cells 11 is less than the first set temperature, if so, go to step S3; if not, go to step S4;
  • step S3 judging whether the difference between the maximum value and the minimum value of the first current temperature of the plurality of cells 11 is less than the first set value, if so, return to step S1; if not, execute step S4;
  • the cooling device transports the cooling liquid into the liquid cooling plate 22, and after setting the initial temperature of the cooling liquid, the plurality of cells 11 are cooled, and the cooling duration is the set duration;
  • step S4 by setting the initial temperature of the cooling liquid, when the cooling device cools the battery module 1, the initial temperature of the cooling liquid can be selected to be relatively low according to needs, so as to achieve the effect of rapid cooling;
  • the initial temperature of module 1 coolant is relatively high to avoid wasting energy.
  • step S6 determine whether the maximum value of the second current temperature of the plurality of cells 11 is greater than the second set temperature, if so, go back to step S4; if not, go to step S7;
  • step S7 determine whether the difference between the maximum value and the minimum value of the second current temperature of the plurality of cells 11 is greater than the second set value, if so, return to step S4; if not, execute step S8;
  • the cooling pipe is avoided to be arranged in the battery module 1, thereby avoiding Safety hazards arising from coolant leakage.
  • arranging a plurality of cooling channels 221 and controlling the flow rate in each cooling channel 221 to be the same uniform cooling of the battery module 1 is achieved, so that the temperature of the battery module 1 is uniform, and the local cooling of the battery module 1 is avoided.
  • the problem is that the effect is not good and the local temperature is too high.
  • the bearing capacity of the liquid cooling plate 22 is improved, thereby ensuring the stability of the liquid cooling battery system and preventing the damage of the liquid cooling plate by external impurities; the bottom guard plate 21 and the liquid cooling plate 22 are composed together.
  • the protective structure at the bottom of the battery module 1 ensures the safety of the bottom of the battery module 1 and prevents the battery module 1 from being damaged.
  • the control method of the liquid-cooled battery system proposed in the present application can precisely control the cooling of the liquid-cooled battery system. Whether the local temperature of the module 1 is too high is used to determine whether to activate the cooling device to avoid the local high temperature of the battery module 1; The setting value can determine whether the temperature difference of the plurality of cells is too large to determine whether to activate the cooling device, so as to avoid the temperature difference between the plurality of cells 11 of the battery module 1 being too large.

Abstract

Provided are a liquid-cooled battery system and a liquid-cooled battery system control method, the liquid-cooled battery system comprising: a battery module (1); a cooling load-bearing component (2), comprising a bottom guard panel (21) and a liquid cooling plate (22) disposed on the upper surface of the bottom guard panel, the battery module being located on the upper surface of the liquid-cooled plate, the liquid cooling plate being internally provided with a plurality of cooling flow channels (221) arranged sequentially in a first direction, each cooling flow channel having a liquid inlet (2211) and a liquid outlet (2212), respectively, the flow rate in each cooling flow channel being the same. The liquid-cooled battery system control method is arranged to control the cooling of the described liquid-cooled battery system.

Description

液冷电池系统及液冷电池系统的控制方法Liquid-cooled battery system and control method of liquid-cooled battery system
本申请要求申请日为2020年9月27日、申请号为202011035109.0的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with an application date of September 27, 2020 and an application number of 202011035109.0, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及车载电池技术领域,例如涉及一种液冷电池系统及液冷电池系统的控制方法。The present application relates to the technical field of on-board batteries, for example, to a liquid-cooled battery system and a control method of the liquid-cooled battery system.
背景技术Background technique
随着新能源技术的不断发展,新能源汽车的应用日益广泛。With the continuous development of new energy technology, the application of new energy vehicles is becoming more and more extensive.
车载电池包在行车过程中为车辆提供动力。在行车过程中,车载电池包会发热,当车载电池包温度过高后会产生一定的安全隐患。因此,相关技术中,一般在车载电池包的内部设置冷却水管,以对车载电池包进行降温。The on-board battery pack powers the vehicle while driving. During driving, the on-board battery pack will heat up, and when the temperature of the on-board battery pack is too high, certain safety hazards will occur. Therefore, in the related art, a cooling water pipe is generally arranged inside the vehicle-mounted battery pack to cool the vehicle-mounted battery pack.
但是,相关技术中,将冷却水管设置在车载电池包的内部,一旦冷却水管发生泄漏,将对车载电池包的安全性及整车安全性产生非常不利的影响,使得整车存在极大的安全隐患。However, in the related art, the cooling water pipe is arranged inside the vehicle battery pack. Once the cooling water pipe leaks, it will have a very negative impact on the safety of the vehicle battery pack and the safety of the whole vehicle, making the vehicle extremely safe. hidden danger.
发明内容SUMMARY OF THE INVENTION
本申请提供一种液冷电池系统,能够提高液冷电池系统集成效率的同时提高液冷电池系统的安全性能。The present application provides a liquid-cooled battery system, which can improve the integration efficiency of the liquid-cooled battery system and improve the safety performance of the liquid-cooled battery system.
一实施例提供一种液冷电池系统,包括:An embodiment provides a liquid-cooled battery system, including:
电池模组;battery module;
冷却承载部件,包括底护板和设于所述底护板上表面的液冷板,所述电池模组位于所述液冷板的上表面,所述液冷板内部设有多个沿第一方向依次排列的冷却流道,每一所述冷却流道分别具有进液口和出液口,每一所述冷却流道内的流量均相同。The cooling bearing part includes a bottom shield and a liquid cooling plate arranged on the upper surface of the bottom shield. The battery module is located on the upper surface of the liquid cooling plate. The cooling channels are arranged in sequence in one direction, each cooling channel has a liquid inlet and a liquid outlet respectively, and the flow rate in each cooling channel is the same.
可选地,所述液冷板内部还设有总进液流道和总出液流道,每一所述冷却流道的进液口分别与所述总进液流道连通,每一所述冷却流道的出液口分别与所述总出液流道连通。Optionally, the inside of the liquid cooling plate is further provided with a total liquid inlet flow channel and a total liquid outlet flow channel, the liquid inlet of each cooling flow channel is respectively connected with the total liquid inlet flow channel, and each The liquid outlets of the cooling flow passages are respectively communicated with the total liquid outlet flow passages.
可选地,所述总进液流道包括多个依次连通的进液直流道,所述多个进液 直流道与多个所述冷却流道的进液口一一对应设置,沿所述总进液流道的液流方向,多个所述进液直流道的截面积依次减小。Optionally, the total liquid inlet flow channel includes a plurality of liquid inlet flow channels connected in sequence, and the plurality of liquid inlet flow channels are arranged in a one-to-one correspondence with the liquid inlets of the plurality of cooling flow channels, along the With regard to the liquid flow direction of the total liquid inlet flow channel, the cross-sectional areas of the plurality of liquid inlet flow channels are sequentially reduced.
可选地,所述总出液流道包括多个依次连通的出液直流道,所述多个出液直流道与多个所述冷却流道的出液口一一对应设置,沿所述总出液流道液流方向,多个所述出液直流道的截面积依次增大。Optionally, the total liquid outlet flow channel includes a plurality of liquid outlet flow channels connected in sequence, and the plurality of liquid outlet flow channels are arranged in a one-to-one correspondence with the liquid outlet ports of the plurality of cooling flow channels. With respect to the liquid flow direction of the total outflow channel, the cross-sectional areas of the plurality of outflow channels increase sequentially.
可选地,所述液冷电池系统还包括箱体边框总成,所述底护板和所述液冷板分别与所述箱体边框总成连接,所述电池模组设于所述箱体边框总成内。Optionally, the liquid-cooled battery system further includes a box frame assembly, the bottom guard plate and the liquid cooling plate are respectively connected to the box frame assembly, and the battery module is arranged in the box. body frame assembly.
可选地,所述箱体边框总成内设有隔热网格分隔件,所述隔热网格分隔件使所述箱体边框总成内形成多个呈阵列排布的电池模组安装位。Optionally, the box frame assembly is provided with a thermal insulation grid partition, and the thermal insulation grid partition enables a plurality of battery modules arranged in an array to be installed in the box frame assembly. bit.
可选地,所述液冷电池系统还包括冷却液管接头,所述冷却液管接头与多个所述冷却流道连通且位于所述箱体边框总成的外部。Optionally, the liquid-cooled battery system further includes a cooling liquid pipe joint, and the cooling liquid pipe joint communicates with the plurality of cooling flow channels and is located outside the box frame assembly.
可选地,所述电池模组上设有安装导向结构。Optionally, an installation guide structure is provided on the battery module.
本申请提供了一种液冷电池系统的控制方法,设置为实现对上述的液冷电池系统的冷却进行控制,提高冷却效果。The present application provides a control method for a liquid-cooled battery system, which is configured to control the cooling of the above-mentioned liquid-cooled battery system and improve the cooling effect.
一实施例提供一种液冷电池系统的控制方法,设置为控制上述的液冷电池系统对电池模组进行冷却,所述液冷电池系统还包括冷却装置,所述冷却装置设置为向液冷板内输送冷却液,所述电池模组内包括多个电芯;An embodiment provides a control method for a liquid-cooled battery system, which is configured to control the above-mentioned liquid-cooled battery system to cool a battery module, the liquid-cooled battery system further includes a cooling device, and the cooling device is configured to cool the liquid The cooling liquid is transported in the plate, and the battery module includes a plurality of battery cells;
所述液冷电池系统的控制方法包括:The control method of the liquid-cooled battery system includes:
步骤1、采集多个所述电芯的第一当前温度; Step 1. Collect the first current temperature of a plurality of the battery cells;
步骤2、判断多个所述电芯的第一当前温度的最大值是否小于第一设定温度,响应于多个所述电芯的第一当前温度的最大值小于第一设定温度,执行步骤3;响应于多个所述电芯的第一当前温度的最大值大于或等于第一设定温度,执行步骤4; Step 2. Determine whether the maximum value of the first current temperature of the plurality of battery cells is less than the first set temperature, and in response to the maximum value of the first current temperature of the plurality of battery cells being less than the first set temperature, execute Step 3: In response to the maximum value of the first current temperature of the plurality of battery cells being greater than or equal to the first set temperature, perform Step 4;
步骤3、判断多个所述电芯的第一当前温度的最大值和最小值之差是否小于第一设定值,响应于多个所述电芯的第一当前温度的最大值和最小值之差小于第一设定值,返回执行所述步骤1;响应于多个所述电芯的第一当前温度的最大值和最小值之差大于或等于第一设定值,执行步骤4;Step 3, judging whether the difference between the maximum value and the minimum value of the first current temperature of the plurality of battery cells is less than the first set value, in response to the maximum value and minimum value of the first current temperature of the plurality of battery cells If the difference is less than the first set value, go back to executing step 1; in response to the difference between the maximum value and the minimum value of the first current temperature of the plurality of cells being greater than or equal to the first set value, execute step 4;
步骤4、所述冷却装置向所述液冷板内输送冷却液,设定所述冷却液的初始温度后对多个电芯进行冷却,冷却持续时间为设定时长。Step 4: The cooling device delivers cooling liquid into the liquid cooling plate, and after setting the initial temperature of the cooling liquid, the plurality of cells are cooled, and the cooling duration is the set duration.
可选地,所述液冷电池系统的控制方法还包括:Optionally, the control method of the liquid-cooled battery system further includes:
步骤5、采集多个所述电芯的第二当前温度;Step 5, collecting the second current temperature of a plurality of the battery cells;
步骤6、判断多个所述电芯的第二当前温度的最大值是否大于第二设定温度,响应于多个所述电芯的第二当前温度的最大值大于第二设定温度,返回执行所述步骤4;响应于多个所述电芯的第二当前温度的最大值小于或等于第二设定温度,执行步骤7; Step 6. Determine whether the maximum value of the second current temperature of the plurality of battery cells is greater than the second set temperature, and in response to the maximum value of the second current temperature of the plurality of battery cells being greater than the second set temperature, return Execute the step 4; in response to the maximum value of the second current temperature of the plurality of cells being less than or equal to the second set temperature, execute the step 7;
步骤7、判断多个所述电芯的第二当前温度的最大值和最小值之差是否大于第二设定值,响应于多个所述电芯的第二当前温度的最大值和最小值之差大于第二设定值,返回执行所述步骤4;响应于多个所述电芯的第二当前温度的最大值和最小值之差小于或等于第二设定值,执行步骤8;Step 7, judging whether the difference between the maximum value and the minimum value of the second current temperature of the plurality of battery cells is greater than the second set value, in response to the maximum value and minimum value of the second current temperature of the plurality of battery cells If the difference is greater than the second set value, go back to executing step 4; in response to the difference between the maximum value and the minimum value of the second current temperature of the plurality of cells being less than or equal to the second set value, execute step 8;
步骤8、所述冷却装置停止工作。Step 8, the cooling device stops working.
附图说明Description of drawings
图1是本申请实施例一提供的液冷电池系统的分解结构示意图;1 is a schematic diagram of an exploded structure of a liquid-cooled battery system provided in Embodiment 1 of the present application;
图2是本申请实施例一提供的冷却承载部件的分解结构示意图;2 is a schematic diagram of an exploded structure of a cooling bearing component provided in Embodiment 1 of the present application;
图3是本申请实施例一提供的冷却承载部件的部分结构示意图;FIG. 3 is a partial structural schematic diagram of the cooling bearing component provided in Embodiment 1 of the present application;
图4是本申请实施例一提供的液冷板的分解结构示意图;4 is a schematic diagram of an exploded structure of a liquid cooling plate provided in Embodiment 1 of the present application;
图5是本申请实施例一提供的冷却液管接头的安装位置示意图;5 is a schematic diagram of the installation position of the coolant pipe joint provided in Embodiment 1 of the present application;
图6是本申请实施例一提供的电池模组的结构示意图;6 is a schematic structural diagram of a battery module provided in Embodiment 1 of the present application;
图7是本申请实施例一提供的电池模组在箱体边框总成内的安装示意图;7 is a schematic diagram of the installation of the battery module provided in the first embodiment of the present application in the box frame assembly;
图8是本申请实施例二提供的液冷电池系统的控制方法的流程图。FIG. 8 is a flowchart of a control method of a liquid-cooled battery system provided in Embodiment 2 of the present application.
图中:In the picture:
1、电池模组;11、电芯;12、端板;121、导向避让斜面;122、定位凸起;13、打包带;1. Battery module; 11. Battery cell; 12. End plate; 121. Guiding and avoiding slope; 122. Positioning protrusion; 13. Packing belt;
2、冷却承载部件;21、底护板;211、连接件;22、液冷板;221、冷却流道;2211、进液口;2212、出液口;222、总进液流道;223、总出液流道;224、液冷上板;225、液冷下板;2. Cooling bearing part; 21. Bottom guard plate; 211. Connector; 22. Liquid cooling plate; 221, Cooling flow channel; 2211, Liquid inlet; , total outlet flow channel; 224, liquid-cooled upper plate; 225, liquid-cooled lower plate;
3、箱体边框总成;31、隔热网格分隔件;32、电池模组安装位;3. Box frame assembly; 31. Insulation grid separator; 32. Battery module installation position;
4、冷却液管接头;4. Coolant pipe joint;
5、上盖板。5. Upper cover.
具体实施方式detailed description
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、 “竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. Therein, the terms "first position" and "second position" are two different positions.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
实施例一Example 1
参见图1-图7,本实施例提供一种液冷电池系统,该液冷电池系统应用于汽车上,能够提高电池模组的安全性,进而能够提高整车的安全性能。Referring to FIGS. 1 to 7 , this embodiment provides a liquid-cooled battery system. The liquid-cooled battery system is applied to an automobile, which can improve the safety of the battery module, thereby improving the safety performance of the entire vehicle.
参见图1、图2和图4,本实施例中,液冷电池系统包括电池模组1和冷却承载部件2。Referring to FIG. 1 , FIG. 2 and FIG. 4 , in this embodiment, the liquid-cooled battery system includes a battery module 1 and a cooling bearing member 2 .
冷却承载部件2包括底护板21和设于底护板21上表面的液冷板22,电池模组1位于液冷板22的上表面,液冷板22内部设有多个沿第一方向依次排列的冷却流道221,每一冷却流道221均具有进液口2211和出液口2212,每一冷却流道221内的流量均相同。The cooling bearing member 2 includes a bottom shield 21 and a liquid cooling plate 22 arranged on the upper surface of the bottom shield 21 . The battery module 1 is located on the upper surface of the liquid cooling plate 22 . The cooling channels 221 arranged in sequence, each cooling channel 221 has a liquid inlet 2211 and a liquid outlet 2212, and the flow rate in each cooling channel 221 is the same.
本实施例提供的液冷电池系统,通过在电池模组1的下方设置液冷板22并将冷却流道221设在液冷板22内,避免将冷却管道设置在电池模组1内,从而避免冷却液泄露后产生的安全隐患。通过设置多个冷却流道221并控制每一冷却流道221内的流量均相同,实现对电池模组1的均匀冷却,从而使得电池模组1的温度均匀,避免电池模组1局部因冷却效果不佳而导致局部温度过高的问题。通过设置底护板21,防止外部杂质和汽车底部的磕碰撞击对液冷板22的破坏,并辅助提高液冷板22的承载能力,从而保证液冷电池系统的稳定性;底护板21和液冷板22共同组成电池模组1底部的防护结构,保证电池模组1底部的安全,防止电池模组1被破坏。In the liquid-cooled battery system provided in this embodiment, by disposing the liquid-cooling plate 22 under the battery module 1 and disposing the cooling channel 221 in the liquid-cooling plate 22, the cooling pipe is avoided to be disposed in the battery module 1, so that the Avoid potential safety hazards caused by coolant leakage. By arranging a plurality of cooling channels 221 and controlling the flow rate in each cooling channel 221 to be the same, uniform cooling of the battery module 1 is achieved, so that the temperature of the battery module 1 is uniform, and the local cooling of the battery module 1 is avoided. The problem is that the effect is not good and the local temperature is too high. By arranging the bottom guard plate 21, the damage to the liquid-cooling plate 22 caused by the impact of external impurities and the bottom of the vehicle is prevented, and the bearing capacity of the liquid-cooling plate 22 is assisted to improve, thereby ensuring the stability of the liquid-cooled battery system; the bottom guard plate 21 and The liquid cooling plates 22 together form a protective structure at the bottom of the battery module 1 to ensure the safety of the bottom of the battery module 1 and prevent the battery module 1 from being damaged.
在一实施例中,为了能够可靠安装电池模组1,参见图1和图2,液冷电池系统还包括箱体边框总成3,底护板21和液冷板22均与箱体边框总成3连接,电池模组1设于箱体边框总成3内。In one embodiment, in order to be able to install the battery module 1 reliably, referring to FIG. 1 and FIG. 2 , the liquid-cooled battery system further includes a box frame assembly 3 . 3 connections are made, and the battery module 1 is arranged in the box frame assembly 3 .
本实施例中,液冷板22与箱体边框总成3连接后,将底护板21与箱体边框总成3通过连接件211连接(参考图3)。In this embodiment, after the liquid cooling plate 22 is connected to the box frame assembly 3 , the bottom shield 21 and the box frame assembly 3 are connected through the connecting member 211 (refer to FIG. 3 ).
可选地,液冷板22的厚度为6mm-9mm。Optionally, the thickness of the liquid cooling plate 22 is 6mm-9mm.
可选地,底护板21的厚度为1mm-5mm。Optionally, the thickness of the bottom shield 21 is 1mm-5mm.
可选地,底护板21的材质为硬质非金属材料或者高强度金属材料,以保证底护板21对液冷板22的防护效果。在一实施例中,底护板21朝向液冷板22的表面设有保护加强筋,能够提高底护板21的模态,辅助提高液冷板22的承载能力。Optionally, the material of the bottom shield 21 is a hard non-metallic material or a high-strength metal material, so as to ensure the protective effect of the bottom shield 21 on the liquid cooling plate 22 . In one embodiment, the surface of the bottom shield 21 facing the liquid cooling plate 22 is provided with protective reinforcing ribs, which can improve the mode of the bottom shield 21 and assist in improving the bearing capacity of the liquid cooling plate 22 .
在将液冷电池系统安装在车体上时,将箱体边框总成3与车体的整车地板固定连接。When the liquid-cooled battery system is installed on the vehicle body, the box frame assembly 3 is fixedly connected to the vehicle floor of the vehicle body.
参见图3,液冷板22的边缘上表面与箱体边框总成3通过结构胶粘接,液冷板22的边缘端面与箱体边框总成3通过搅拌摩擦焊焊接,底护板21与箱体边框总成3通过连接件211连接。可选地,连接件211为螺栓或者螺钉。Referring to FIG. 3 , the upper edge surface of the liquid cooling plate 22 and the box frame assembly 3 are bonded by structural adhesive, the edge end face of the liquid cooling plate 22 and the box frame assembly 3 are welded by friction stir welding, and the bottom guard plate 21 and the box frame assembly 3 are welded by friction stir welding. The box frame assembly 3 is connected through the connecting piece 211 . Optionally, the connecting member 211 is a bolt or a screw.
液冷板22的上表面通过导热结构胶粘接电池模组1,由导热结构胶填充电池模组1与液冷板22之间的间隙。如此设置,使得液冷板22既能够对电池模组1导热,又能够对电池模组1承载,通过导热结构胶将电池模组1粘接在液冷板22的上表面,无需设置箱体边框总成3的下底板和电池模组固定支架等零部件,进而能够实现产品的轻量化设计,节约成本;并降低产品高度,提高液冷电池系统的集成效率,节约安装空间。The upper surface of the liquid cooling plate 22 is bonded to the battery module 1 by means of a thermally conductive structural adhesive, and the gap between the battery module 1 and the liquid cooling plate 22 is filled by the thermally conductive structural adhesive. In this way, the liquid cooling plate 22 can not only conduct heat to the battery module 1, but also can carry the battery module 1, and the battery module 1 is bonded to the upper surface of the liquid cooling plate 22 through the thermal conductive structural adhesive, without the need for a box body. The lower bottom plate of the frame assembly 3 and the battery module fixing bracket and other components can realize the lightweight design of the product and save the cost; and reduce the height of the product, improve the integration efficiency of the liquid-cooled battery system, and save the installation space.
在一实施例中,液冷电池系统包括多个电池模组1,多个电池模组1组成液冷电池系统的电池包,且多个电池模组1均安装于箱体边框总成3内。In one embodiment, the liquid-cooled battery system includes a plurality of battery modules 1 , the plurality of battery modules 1 constitute a battery pack of the liquid-cooled battery system, and the plurality of battery modules 1 are installed in the box frame assembly 3 .
参见图1和图2,为了防止部分电池模组1发生热失控而影响电池包的整体温度,可选地,本实施例中,箱体边框总成3内设有隔热网格分隔件31,隔热网格分隔件31形成多个呈阵列排布的电池模组安装位32,每一电池模组安装位32内可放置一个或者多个电池模组1。Referring to FIGS. 1 and 2 , in order to prevent thermal runaway of some battery modules 1 from affecting the overall temperature of the battery pack, optionally, in this embodiment, the box frame assembly 3 is provided with an insulating grid partition 31 , the insulating grid partition 31 forms a plurality of battery module installation positions 32 arranged in an array, and each battery module installation position 32 can be placed in one or more battery modules 1 .
在一实施例中,对每个电池模组安装位32内的电池模组1进行独立密封。In one embodiment, the battery modules 1 in each battery module installation position 32 are individually sealed.
可选地,本实施例中,每一电池模组安装位32内的电池模组1由云母或者其他热扩散防护材料覆盖进行独立密封,云母或者其他热扩散防护材料能够对每一电池模组安装位32内的电池模组1进行物理隔离,有效阻碍热辐射和热扩散。当某一电池模组安装位32内的电池模组1发生热失控时,云母能够有效延缓热扩散速度,实现模组区域热隔离,提高液冷电池系统的安全性能。Optionally, in this embodiment, the battery modules 1 in each battery module installation position 32 are covered by mica or other thermal diffusion protective materials for independent sealing, and mica or other thermal diffusion protective materials can protect each battery module. The battery module 1 in the installation position 32 is physically isolated, which effectively blocks heat radiation and heat diffusion. When the battery module 1 in a battery module installation position 32 is thermally out of control, the mica can effectively slow down the heat diffusion speed, realize thermal isolation of the module area, and improve the safety performance of the liquid-cooled battery system.
参见图4,本实施例中,液冷板22内部还设有总进液流道222和总出液流道223,每一冷却流道221的进液口2211均与总进液流道222连通,每一冷却流道221的出液口2212均与总出液流道223连通。Referring to FIG. 4 , in this embodiment, the liquid cooling plate 22 is also provided with a total liquid inlet channel 222 and a total liquid outlet channel 223 , and the liquid inlet 2211 of each cooling channel 221 is connected to the total liquid inlet channel 222 The liquid outlet 2212 of each cooling channel 221 is communicated with the total liquid outlet channel 223 .
为了使得每一冷却流道221内的流量均相同,本实施例中,总进液流道222包括多个依次连通的进液直流道,多个进液直流道与冷却流道221的进液口2211一一对应设置,沿总进液流道222的液流方向,多个进液直流道的截面积依次减小。In order to make the flow rate in each cooling channel 221 the same, in this embodiment, the total liquid inlet channel 222 includes a plurality of liquid inlet channels connected in sequence, and the plurality of liquid inlet channels and the liquid inlet of the cooling channel 221 The ports 2211 are arranged in a one-to-one correspondence, and along the liquid flow direction of the total liquid inlet channel 222 , the cross-sectional areas of the plurality of liquid inlet channels decrease in turn.
相应地,总出液流道223包括多个依次连通的出液直流道,多个出液直流道与冷却流道221的出液口2212一一对应设置,沿总出液流道223液流方向,多个出液直流道的截面积依次增大,以保证自冷却流道221流出的冷却液始终能够均匀流动。Correspondingly, the total liquid outlet flow channel 223 includes a plurality of liquid outlet flow channels that are connected in sequence, and the plurality of liquid outlet flow channels are arranged in a one-to-one correspondence with the liquid outlet ports 2212 of the cooling flow channel 221 , and the liquid flows along the total liquid outlet flow channel 223 . The cross-sectional areas of the plurality of liquid outlet flow channels increase in turn, so as to ensure that the cooling liquid flowing out from the cooling flow channel 221 can always flow uniformly.
本实施例中,液冷板22内设有三个冷却流道221,总进液流道222包括三个进液直流道,沿总进液流道222的液流方向,三个进液直流道的截面积的比值为:5:2:1;总出液流道223包括三个出液直流道,沿总出液流道223液流方向,三个出液直流道的截面积的比值为:1:2:5。In this embodiment, the liquid cooling plate 22 is provided with three cooling channels 221 , and the total liquid inlet channel 222 includes three liquid inlet channels. The ratio of the cross-sectional area is: 5:2:1; the total outflow channel 223 includes three outflow channels, and along the liquid flow direction of the total outflow channel 223, the ratio of the cross-sectional areas of the three outflow channels is : 1:2:5.
本实施例中,液冷板22包括液冷上板224和液冷下板225。可选地,液冷上板224为平面的金属板,液冷下板225上设有冷却流道221、总进液流道222和总出液流道223。示例性地,采用冲压成型或者机加工成型在液冷下板225上加工冷却流道221、总进液流道222和总出液流道223。In this embodiment, the liquid cooling plate 22 includes a liquid cooling upper plate 224 and a liquid cooling lower plate 225 . Optionally, the liquid cooling upper plate 224 is a flat metal plate, and the liquid cooling lower plate 225 is provided with a cooling flow channel 221 , a general liquid inlet flow channel 222 and a general liquid outlet flow channel 223 . Exemplarily, the cooling flow channel 221 , the total liquid inlet flow channel 222 and the total liquid outlet flow channel 223 are processed on the liquid cooling lower plate 225 by stamping or machining.
可选地,本实施例中,液冷上板224和液冷下板225均为铝板,导热性能良好。Optionally, in this embodiment, the liquid-cooled upper plate 224 and the liquid-cooled lower plate 225 are both aluminum plates, which have good thermal conductivity.
在一实施例中,液冷上板224和液冷下板225采用钎焊连接。In one embodiment, the liquid-cooled upper plate 224 and the liquid-cooled lower plate 225 are connected by brazing.
可选地,为了提高冷却效果,本实施例中,冷却流道221为蛇形流道,延长冷却液的行程,提高降温效果。Optionally, in order to improve the cooling effect, in this embodiment, the cooling flow channel 221 is a serpentine flow channel, which prolongs the stroke of the cooling liquid and improves the cooling effect.
在一实施例中,为了保证液冷板22对电池模组1的承载能力,在液冷板22的沿第一方向的竖向截面上,空腔的冷却流道221与实体的承载结构的占比为1:1。In one embodiment, in order to ensure the bearing capacity of the liquid cooling plate 22 for the battery module 1, on the vertical section of the liquid cooling plate 22 along the first direction, the cooling channel 221 of the cavity and the solid bearing structure are separated. The ratio is 1:1.
参见图4和图5,本实施例中,液冷电池系统还包括冷却液管接头4,冷却液管接头4与冷却流道221连通且位于箱体边框总成3的外部。冷却液经冷却液管接头4进入冷却流道221内。Referring to FIG. 4 and FIG. 5 , in this embodiment, the liquid-cooled battery system further includes a cooling liquid pipe joint 4 , and the cooling liquid pipe joint 4 communicates with the cooling flow channel 221 and is located outside the box frame assembly 3 . The cooling liquid enters the cooling channel 221 through the cooling liquid pipe joint 4 .
在一实施例中,冷却液管接头4设置为两个,分别为出液管接头和进液管 接头,作为进液管接头的冷却液管接头4与总进液流道222连通,作为出液管接头的冷却液管接头4与总出液流道223连通。In one embodiment, two cooling liquid pipe joints 4 are provided, which are respectively the liquid outlet pipe joint and the liquid inlet pipe joint. The cooling liquid pipe joint 4 of the liquid pipe joint is communicated with the general liquid outlet flow channel 223 .
本实施例中,通过将冷却液管接头4设置在箱体边框总成3的外部,使得冷却液管接头4单独伸出箱体边框总成3,无需采用过板连接,冷却液管接头4也不会对箱体边框总成3内部结构造成干涉,冷却液管接头4与液冷板22焊接位置位于箱体边框总成3外部,有效防止焊缝失效造成冷却液泄露对电池模组的影响,提高系统安全性。In this embodiment, the cooling liquid pipe joint 4 is arranged outside the box frame assembly 3, so that the cooling liquid pipe joint 4 extends out of the box frame assembly 3 alone, and there is no need to use over-board connection, and the cooling liquid pipe joint 4 It will also not interfere with the internal structure of the box frame assembly 3. The welding position of the coolant pipe joint 4 and the liquid cooling plate 22 is located outside the box frame assembly 3, which can effectively prevent the leakage of the coolant caused by the failure of the welding seam. impact and improve system security.
在一实施例中,液冷板22部分位于箱体边框总成3的外部,冷却液管接头4与液冷板22的位于箱体边框总成3外部的部分连接。液冷板22的位于箱体边框总成3外部的部分与箱体边框总成3采用粘结工艺,既可以保证良好的密封性能,又可以避免对液冷板22内的冷却流道221造成破坏。In one embodiment, the liquid cooling plate 22 is partially located outside the box frame assembly 3 , and the cooling liquid pipe joint 4 is connected to the portion of the liquid cooling plate 22 located outside the box frame assembly 3 . The part of the liquid cooling plate 22 located outside the box frame assembly 3 and the box frame assembly 3 adopt a bonding process, which can not only ensure good sealing performance, but also avoid damage to the cooling channel 221 in the liquid cooling plate 22. destroy.
在一实施例中,液冷板22的位于箱体边框总成3外部的部分上设置有两个连接孔,其中一个连接孔与总进液流道222的进液端连通,另一个连接孔与总出液流道223的出液端连通。两个冷却液管接头4分别与两个连接孔连通。In one embodiment, the portion of the liquid cooling plate 22 located outside the box frame assembly 3 is provided with two connection holes, one of which is communicated with the liquid inlet end of the total liquid inlet channel 222, and the other is connected to the liquid inlet. It communicates with the liquid outlet end of the general liquid outlet channel 223 . The two coolant pipe joints 4 are respectively communicated with the two connection holes.
在一实施例中,连接孔设于液冷上板224,冷却液管接头4与液冷上板224采用钎焊连接。In one embodiment, the connection holes are provided on the liquid-cooled upper plate 224 , and the cooling liquid pipe joint 4 and the liquid-cooled upper plate 224 are connected by brazing.
本实施例中,将冷却液管接头4与冷却流道221连接的连接孔设在箱体边框总成3外,避免电池模组1直接接触的空间内存在冷却液泄露风险点,提高液冷电池系统的安全性。In this embodiment, the connection hole connecting the cooling liquid pipe joint 4 and the cooling channel 221 is arranged outside the box frame assembly 3 to avoid the risk of cooling liquid leakage in the space where the battery module 1 is directly contacted, thereby improving the liquid cooling effect. Safety of battery systems.
参见图6和图7,为了使得电池模组1能够顺利安装至箱体边框总成3内,电池模组1上设有安装导向结构。Referring to FIGS. 6 and 7 , in order to enable the battery module 1 to be smoothly installed into the box frame assembly 3 , an installation guide structure is provided on the battery module 1 .
本实施例中,电池模组1包括多个电芯11、端板12以及打包带13。多个电芯11呈阵列排布,电池模组1的两端各有一个端板12,端板12上设有打带槽,打包带13环绕端板12和多个电芯11将电芯11捆扎成组。In this embodiment, the battery module 1 includes a plurality of battery cells 11 , an end plate 12 and a packing tape 13 . The plurality of battery cells 11 are arranged in an array. There is an end plate 12 at each end of the battery module 1 . The end plate 12 is provided with a belt groove. 11 bundled into groups.
在一实施例中,电池模组1的安装导向结构为设于端板12的下侧的导向避让斜面121,导向避让斜面121的设置,能够降低电池模组1的装配难度。In one embodiment, the installation guide structure of the battery module 1 is a guide and avoidance slope 121 disposed on the lower side of the end plate 12 . The installation of the guide and avoidance slope 121 can reduce the assembly difficulty of the battery module 1 .
在一实施例中,电池模组1上还设有定位结构。In one embodiment, the battery module 1 is further provided with a positioning structure.
示例性地,定位结构为设于端板12上的定位凸起122,箱体边框总成3上设有与定位凸起122相配合的搭接面。Exemplarily, the positioning structure is a positioning protrusion 122 provided on the end plate 12 , and an overlapping surface matched with the positioning protrusion 122 is provided on the box frame assembly 3 .
装配电池模组1时,导向避让斜面121先进入箱体边框总成3内,使得电池模组1的下端能够顺利进入箱体边框总成3内;随着电池模组1的继续装配, 定位凸起122抵接至搭接面,此时电池模组1的装配完成。When assembling the battery module 1, the guiding and avoiding slope 121 first enters the box frame assembly 3, so that the lower end of the battery module 1 can smoothly enter the box frame assembly 3; as the battery module 1 continues to be assembled, the positioning The protrusion 122 abuts against the lap surface, and the battery module 1 is assembled at this time.
在一实施例中,如图1所示,液冷电池系统还包括上盖板5,上盖板5盖设在箱体边框总成3的上端开口处。In an embodiment, as shown in FIG. 1 , the liquid-cooled battery system further includes an upper cover plate 5 , and the upper cover plate 5 is covered at the upper end opening of the box frame assembly 3 .
实施例二 Embodiment 2
参见图8,本实施例提供一种液冷电池系统的控制方法,设置为控制实施例一中的液冷电池系统对电池模组1进行冷却。Referring to FIG. 8 , this embodiment provides a method for controlling a liquid-cooled battery system, which is configured to control the liquid-cooled battery system in the first embodiment to cool the battery module 1 .
在一实施例中,液冷电池系统还包括冷却装置,冷却装置设置为向液冷板22内输送冷却液。电池模组1内包括多个电芯11。In one embodiment, the liquid-cooled battery system further includes a cooling device, and the cooling device is configured to deliver cooling liquid into the liquid-cooling plate 22 . The battery module 1 includes a plurality of battery cells 11 .
液冷电池系统的控制方法包括以下步骤S1-S8:The control method of the liquid-cooled battery system includes the following steps S1-S8:
S1、采集多个电芯11的第一当前温度;S1, collecting the first current temperature of the plurality of cells 11;
步骤S1中,若液冷电池系统包括多个电池模组1,则采集所有电芯11的第一当前温度。In step S1, if the liquid-cooled battery system includes a plurality of battery modules 1, the first current temperature of all the battery cells 11 is collected.
S2、判断多个电芯11的第一当前温度的最大值是否小于第一设定温度,如果是,则执行步骤S3;如果否,则执行步骤S4;S2, judging whether the maximum value of the first current temperature of the plurality of cells 11 is less than the first set temperature, if so, go to step S3; if not, go to step S4;
S3、判断多个电芯11的第一当前温度的最大值和最小值之差是否小于第一设定值,如果是,则返回执行步骤S1;如果否,则执行步骤S4;S3, judging whether the difference between the maximum value and the minimum value of the first current temperature of the plurality of cells 11 is less than the first set value, if so, return to step S1; if not, execute step S4;
S4、冷却装置向液冷板22内输送冷却液,设定冷却液的初始温度后对多个电芯11进行冷却,冷却持续时间为设定时长;S4, the cooling device transports the cooling liquid into the liquid cooling plate 22, and after setting the initial temperature of the cooling liquid, the plurality of cells 11 are cooled, and the cooling duration is the set duration;
在步骤S4中,通过设定冷却液的初始温度,使得冷却装置对电池模组1进行冷却时可根据需要选择冷却液的初始温度相对较低,以达到快速冷却的效果;也可以选择若电池模组1冷却液的初始温度相对较高,避免能源浪费。In step S4, by setting the initial temperature of the cooling liquid, when the cooling device cools the battery module 1, the initial temperature of the cooling liquid can be selected to be relatively low according to needs, so as to achieve the effect of rapid cooling; The initial temperature of module 1 coolant is relatively high to avoid wasting energy.
S5、采集多个电芯11的第二当前温度;S5, collecting the second current temperature of the plurality of cells 11;
S6、判断多个电芯11的第二当前温度的最大值是否大于第二设定温度,如果是,则返回执行步骤S4;如果否,则执行步骤S7;S6, determine whether the maximum value of the second current temperature of the plurality of cells 11 is greater than the second set temperature, if so, go back to step S4; if not, go to step S7;
S7、判断多个电芯11的第二当前温度的最大值和最小值之差是否大于第二设定值,如果是,则返回执行步骤S4;如果否,则执行步骤S8;S7, determine whether the difference between the maximum value and the minimum value of the second current temperature of the plurality of cells 11 is greater than the second set value, if so, return to step S4; if not, execute step S8;
S8、冷却装置停止工作。S8, the cooling device stops working.
本申请提出的液冷电池系统,通过在电池模组1的下方设置液冷板22并将冷却流道221开设在液冷板22内,避免将冷却管道设置在电池模组1内,从而 避免冷却液泄露后产生的安全隐患。通过设置多个冷却流道221并控制每一冷却流道221内的流量均相同,实现对电池模组1的均匀冷却,从而使得电池模组1的温度均匀,避免电池模组1局部因冷却效果不佳而导致局部温度过高的问题。通过设置底护板21,提高了液冷板22的承载能力,从而保证液冷电池系统的稳定性,还能够防止外部杂质对液冷板的破坏;底护板21和液冷板22共同组成电池模组1底部的防护结构,保证电池模组1底部的安全,防止电池模组1被破坏。In the liquid-cooled battery system proposed in the present application, by disposing the liquid-cooling plate 22 under the battery module 1 and opening the cooling channel 221 in the liquid-cooling plate 22, the cooling pipe is avoided to be arranged in the battery module 1, thereby avoiding Safety hazards arising from coolant leakage. By arranging a plurality of cooling channels 221 and controlling the flow rate in each cooling channel 221 to be the same, uniform cooling of the battery module 1 is achieved, so that the temperature of the battery module 1 is uniform, and the local cooling of the battery module 1 is avoided. The problem is that the effect is not good and the local temperature is too high. By arranging the bottom guard plate 21, the bearing capacity of the liquid cooling plate 22 is improved, thereby ensuring the stability of the liquid cooling battery system and preventing the damage of the liquid cooling plate by external impurities; the bottom guard plate 21 and the liquid cooling plate 22 are composed together. The protective structure at the bottom of the battery module 1 ensures the safety of the bottom of the battery module 1 and prevents the battery module 1 from being damaged.
本申请提出的液冷电池系统的控制方法,能够对液冷电池系统的冷却进行精确控制,通过判断多个电芯11的第一当前温度的最大值是否小于第一设定温度,能够确定电池模组1是否存在局部温度过高以决定是否启动冷却装置,避免电池模组1局部温度过高;通过判断多个电芯11的第一当前温度的最大值和最小值之差是否小于第一设定值,能够判断多个电芯的温差是否过大以决定是否启动冷却装置,避免电池模组1的多个电芯11之间的温差过大。The control method of the liquid-cooled battery system proposed in the present application can precisely control the cooling of the liquid-cooled battery system. Whether the local temperature of the module 1 is too high is used to determine whether to activate the cooling device to avoid the local high temperature of the battery module 1; The setting value can determine whether the temperature difference of the plurality of cells is too large to determine whether to activate the cooling device, so as to avoid the temperature difference between the plurality of cells 11 of the battery module 1 being too large.

Claims (10)

  1. 一种液冷电池系统,包括:A liquid-cooled battery system includes:
    电池模组(1);battery module (1);
    冷却承载部件(2),包括底护板(21)和设于所述底护板(21)上表面的液冷板(22),所述电池模组(1)位于所述液冷板(22)的上表面,所述液冷板(22)内部设有多个沿第一方向依次排列的冷却流道(221),每一所述冷却流道(221)分别具有进液口(2211)和出液口(2212),每一所述冷却流道(221)内的流量均相同。The cooling bearing component (2) includes a bottom shield (21) and a liquid cooling plate (22) provided on the upper surface of the bottom shield (21), and the battery module (1) is located on the liquid cooling plate (22). 22), the liquid cooling plate (22) is provided with a plurality of cooling channels (221) arranged in sequence along the first direction, and each cooling channel (221) has a liquid inlet (2211) ) and the liquid outlet (2212), the flow rates in each of the cooling channels (221) are the same.
  2. 根据权利要求1所述的液冷电池系统,其中,所述液冷板(22)内部还设有总进液流道(222)和总出液流道(223),每一所述冷却流道(221)的进液口(2211)分别与所述总进液流道(222)连通,每一所述冷却流道(221)的出液口(2212)分别与所述总出液流道(223)连通。The liquid-cooled battery system according to claim 1, wherein a total liquid inlet flow channel (222) and a total liquid outlet flow channel (223) are further provided inside the liquid cooling plate (22), each cooling flow channel The liquid inlet (2211) of the channel (221) is respectively communicated with the total liquid inlet flow channel (222), and the liquid outlet (2212) of each cooling flow channel (221) is respectively connected with the total liquid outlet flow Road (223) is connected.
  3. 根据权利要求2所述的液冷电池系统,其中,所述总进液流道(222)包括多个依次连通的进液直流道,所述多个进液直流道与多个所述冷却流道(221)的进液口(2211)一一对应设置,沿所述总进液流道(222)的液流方向,多个所述进液直流道的截面积依次减小。The liquid-cooled battery system according to claim 2, wherein the total liquid inlet flow channel (222) comprises a plurality of liquid inlet flow channels communicated in sequence, and the plurality of liquid inlet flow channels are connected with a plurality of the cooling flow channels. The liquid inlets (2211) of the channels (221) are arranged in a one-to-one correspondence, and along the liquid flow direction of the total liquid inlet flow channel (222), the cross-sectional areas of the plurality of the liquid inlet flow channels are sequentially reduced.
  4. 根据权利要求2所述的液冷电池系统,其中,所述总出液流道(223)包括多个依次连通的出液直流道,所述多个出液直流道与多个所述冷却流道(221)的出液口(2212)一一对应设置,沿所述总出液流道(223)的液流方向,多个所述出液直流道的截面积依次增大。The liquid-cooled battery system according to claim 2, wherein the total liquid outlet flow channel (223) comprises a plurality of liquid outlet flow channels communicated in sequence, and the plurality of liquid outlet flow channels are connected with a plurality of the cooling flow channels. The liquid outlets (2212) of the channels (221) are arranged in a one-to-one correspondence, and along the liquid flow direction of the total outflow channel (223), the cross-sectional areas of the plurality of the outflow channels increase in sequence.
  5. 根据权利要求1所述的液冷电池系统,还包括箱体边框总成(3),所述底护板(21)和所述液冷板(22)分别与所述箱体边框总成(3)连接,所述电池模组(1)设于所述箱体边框总成(3)内。The liquid-cooled battery system according to claim 1, further comprising a box frame assembly (3), wherein the bottom guard plate (21) and the liquid cooling plate (22) are respectively connected to the box frame assembly ( 3) Connection, the battery module (1) is arranged in the box frame assembly (3).
  6. 根据权利要求5所述的液冷电池系统,其中,所述箱体边框总成(3)内设有隔热网格分隔件(31),所述隔热网格分隔件(31)使所述箱体边框总成(3)内形成多个呈阵列排布的电池模组安装位(32)。The liquid-cooled battery system according to claim 5, wherein the box frame assembly (3) is provided with a thermal insulation grid partition (31), and the thermal insulation grid partition (31) makes the A plurality of battery module installation positions (32) arranged in an array are formed in the box frame assembly (3).
  7. 根据权利要求5所述的液冷电池系统,还包括冷却液管接头(4),所述冷却液管接头(4)与多个所述冷却流道(221)连通且位于所述箱体边框总成(3)的外部。The liquid-cooled battery system according to claim 5, further comprising a cooling liquid pipe joint (4), the cooling liquid pipe joint (4) being communicated with a plurality of the cooling flow passages (221) and located at the box frame Outside of assembly (3).
  8. 根据权利要求5所述的液冷电池系统,其中,所述电池模组(1)上设有安装导向结构(121)。The liquid-cooled battery system according to claim 5, wherein an installation guide structure (121) is provided on the battery module (1).
  9. 一种液冷电池系统的控制方法,设置为控制权利要求1-8任一项所述的 液冷电池系统对电池模组(1)进行冷却,所述液冷电池系统还包括冷却装置,所述冷却装置设置为向液冷板(22)内输送冷却液,所述电池模组(1)内包括多个电芯(11);A method for controlling a liquid-cooled battery system, which is configured to control the liquid-cooled battery system according to any one of claims 1 to 8 to cool the battery module (1), the liquid-cooled battery system further comprising a cooling device, and the The cooling device is configured to transport cooling liquid into the liquid cooling plate (22), and the battery module (1) includes a plurality of battery cells (11);
    所述液冷电池系统的控制方法包括:The control method of the liquid-cooled battery system includes:
    步骤1(S1)、采集多个所述电芯(11)的第一当前温度;Step 1 (S1), collecting the first current temperatures of a plurality of the battery cells (11);
    步骤2(S2)、判断多个所述电芯(11)的第一当前温度的最大值是否小于第一设定温度,响应于多个所述电芯(11)的第一当前温度的最大值小于第一设定温度,执行步骤3(S3);响应于多个所述电芯(11)的第一当前温度的最大值大于或等于第一设定温度,执行步骤4(S4);Step 2 (S2): judging whether the maximum value of the first current temperature of the plurality of battery cells (11) is less than the first set temperature, in response to the maximum value of the first current temperature of the plurality of battery cells (11). If the value is less than the first set temperature, execute step 3 (S3); in response to the maximum value of the first current temperature of the plurality of cells (11) being greater than or equal to the first set temperature, execute step 4 (S4);
    步骤3(S3)、判断多个所述电芯(11)的第一当前温度的最大值和最小值之差是否小于第一设定值,响应于多个所述电芯(11)的第一当前温度的最大值和最小值之差小于第一设定值,返回执行所述步骤1(S1);响应于多个所述电芯(11)的第一当前温度的最大值和最小值之差大于或等于第一设定值,执行步骤4(S4);Step 3 (S3), judging whether the difference between the maximum value and the minimum value of the first current temperature of the plurality of said cells (11) is less than the first set value, in response to the first temperature of the plurality of said cells (11). The difference between the maximum value and the minimum value of the current temperature is smaller than the first set value, and the step 1 (S1) is returned to execute; in response to the maximum value and the minimum value of the first current temperature of the plurality of cells (11) The difference is greater than or equal to the first set value, execute step 4 (S4);
    步骤4(S4)、所述冷却装置向所述液冷板(22)内输送冷却液,设定所述冷却液的初始温度后对多个电芯(11)进行冷却,冷却持续时间为设定时长。In step 4 (S4), the cooling device delivers cooling liquid into the liquid cooling plate (22), and after setting the initial temperature of the cooling liquid, the plurality of battery cells (11) are cooled, and the cooling duration is set to be set. long time.
  10. 根据权利要求9所述的液冷电池系统的控制方法,还包括:The control method of the liquid-cooled battery system according to claim 9, further comprising:
    步骤5(S5)、采集多个所述电芯(11)的第二当前温度;Step 5 (S5), collecting the second current temperatures of a plurality of the battery cells (11);
    步骤6(S6)、判断多个所述电芯(11)的第二当前温度的最大值是否大于第二设定温度,响应于多个所述电芯(11)的第二当前温度的最大值大于第二设定温度,返回执行所述步骤4(S4);响应于多个所述电芯(11)的第二当前温度的最大值小于或等于第二设定温度,执行步骤7(S7);Step 6 (S6), judging whether the maximum value of the second current temperature of the plurality of said cells (11) is greater than the second set temperature, in response to the maximum value of the second current temperature of the plurality of said cells (11) If the value is greater than the second set temperature, go back to executing step 4 (S4); in response to the maximum value of the second current temperature of the plurality of cells (11) being less than or equal to the second set temperature, execute step 7 ( S7);
    步骤7(S7)、判断多个所述电芯(11)的第二当前温度的最大值和最小值之差是否大于第二设定值,响应于多个所述电芯(11)的第二当前温度的最大值和最小值之差大于第二设定值,返回执行所述步骤4(S4);响应于多个所述电芯(11)的第二当前温度的最大值和最小值之差小于或等于第二设定值,执行步骤8(S8);Step 7 (S7), judging whether the difference between the maximum value and the minimum value of the second current temperature of the plurality of said batteries (11) is greater than the second set value, in response to the first temperature of the plurality of said batteries (11) 2. The difference between the maximum value and the minimum value of the current temperature is greater than the second set value, and the step 4 (S4) is returned to be executed; in response to the maximum value and the minimum value of the second current temperature of the plurality of cells (11) The difference is less than or equal to the second set value, and execute step 8 (S8);
    步骤8(S8)、所述冷却装置停止工作。Step 8 (S8), the cooling device stops working.
PCT/CN2021/102963 2020-09-27 2021-06-29 Liquid-cooled battery system and liquid-cooled battery system control method WO2022062528A1 (en)

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