WO2022062408A1 - High-power power amplification module and method for assembling high-power power amplification module - Google Patents

High-power power amplification module and method for assembling high-power power amplification module Download PDF

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Publication number
WO2022062408A1
WO2022062408A1 PCT/CN2021/091265 CN2021091265W WO2022062408A1 WO 2022062408 A1 WO2022062408 A1 WO 2022062408A1 CN 2021091265 W CN2021091265 W CN 2021091265W WO 2022062408 A1 WO2022062408 A1 WO 2022062408A1
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WIPO (PCT)
Prior art keywords
circuit board
isolator
assembly
power amplifier
amplifier module
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PCT/CN2021/091265
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French (fr)
Chinese (zh)
Inventor
李华鸿
龚昌荣
龚丽萍
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浙江三维利普维网络有限公司
三维通信股份有限公司
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Publication of WO2022062408A1 publication Critical patent/WO2022062408A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/301Assembling printed circuits with electric components, e.g. with resistor by means of a mounting structure

Definitions

  • the present application relates to the technical field of wireless devices, and in particular, to a high-power power amplifier module and a method for assembling the high-power power amplifier module.
  • the high-power amplifier module is an important part of various RF remote units to obtain sufficient RF output power.
  • an embedded isolator is usually used as the last stage of the signal output end.
  • the isolator can not only improve the standing wave ratio of the output port, but also prevent the reverse intermodulation caused by the spatial interference signal entering the power tube. And cause the self-excitation problem of the signal. Therefore, embedded isolators are an indispensable component in the production of high-power power amplifier modules.
  • the embedded isolator In the assembly process of the existing high-power power amplifier module, the embedded isolator is usually in the stage of testing the circuit board produced by the high-power power amplifier module due to the problem of large size and weight.
  • the circuit board and the isolator need to be welded first. Test the circuit board with the isolator; after the test is completed, the circuit board with the isolator needs to be re-stocked; and then in the next stage of the production of the high-power amplifier module, the above-mentioned circuit board and the isolator are removed from the warehouse again. Take out and assemble.
  • the usual improvement at present is to remove the circuit board with the isolator, separate the isolator and the circuit board, and store them separately after completing the test of the circuit board with the isolator; when assembling the high-power amplifier module , it is necessary to separate the isolator and the circuit board out of the warehouse, re-solder the isolator to the circuit board, and install it to the power amplifier bottom plate to assemble a complete high-power power amplifier module.
  • this method can solve the problem of circuit board scrapping caused by the self-weight pulling of the embedded isolator, it will seriously affect the assembly fluency of the high-power power amplifier module, thereby affecting the production efficiency.
  • the high-power power amplifier module fixes the isolator to the circuit board through the characteristic method by setting the bracket assembly, so that the isolator can be stably connected to the circuit board through the bracket assembly, and the circuit board will not be pulled or damaged in the subsequent production process. , while ensuring the smoothness of assembly of high-power power amplifier modules.
  • a high-power power amplifier module includes a circuit board and an isolator assembly, the isolator assembly includes an isolator and a bracket assembly, and the isolator is fixed to the circuit board through the bracket assembly.
  • bracket assembly and the isolator are fixed to each other, and the bracket assembly is fixed to the circuit board by welding.
  • the bracket assembly surrounds the isolator and is fixed to the isolator by threaded fasteners.
  • a side of the bracket assembly facing the circuit board is plated with an electroplating layer.
  • the circuit board is provided with a mounting groove, and the mounting groove is used for embedding the isolator.
  • the bracket assembly includes a first bracket and a second bracket, and the first bracket and the second bracket are respectively disposed on opposite sides of the isolator.
  • the bracket assembly is soldered to the circuit board by surface contact.
  • the present application also provides a remote radio unit, including a high-power power amplifier module, wherein the high-power power amplifier module is the high-power power amplifier module described in any one of the above.
  • the present application also provides a method for assembling a high-power power amplifier module, and the method for assembling a high-power power amplifier module includes:
  • the circuit board assembly is installed on the power amplifier bottom plate to form a high-power power amplifier module.
  • the isolator assembly includes an isolator and a bracket assembly; the step of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly further includes:
  • the isolator assembly is secured to the circuit board by a positioning tool to form a pre-circuit board assembly.
  • the step of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly further comprises:
  • the step of pasting the obtained pre-circuit board assembly through an oven includes:
  • the circuit board is welded with the bracket assembly through a patch furnace to fix the bracket assembly on the circuit board and form a circuit board assembly;
  • the soldering method is tin soldering; the soldering temperature is 200°C ⁇ 280°C.
  • FIG. 1 is a schematic structural diagram of a circuit board assembly in an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram of the isolator in the circuit board assembly shown in FIG. 1 .
  • FIG. 3 is a schematic structural diagram of a bracket assembly in the circuit board assembly shown in FIG. 1 .
  • FIG. 4 is a schematic flowchart of a method for assembling a high-power power amplifier module according to an embodiment of the present application.
  • FIG. 5 is a schematic diagram of the temperature and time curve during soldering of the pre-circuit board assembly.
  • circuit board assembly 100, circuit board assembly; 101, circuit board; 10, isolator assembly; 11, isolator; 111, first component; 112, fixing part; 1121, threaded hole; 113, connecting wire; 12, bracket assembly; 121, 1211, the first escape groove; 1212, the first welding part; 122, the second support; 1221, the second welding part; 123, the fixing part; 1231, the fixing hole; 20, the threaded fastener.
  • a component when referred to as being “mounted on” another component, it can be directly on the other component or there may also be an intervening component.
  • a component When a component is considered to be “set on” another component, it may be directly set on the other component or there may be a co-existing centered component.
  • a component When a component is said to be “fixed” to another component, it may be directly fixed to the other component or there may also be an intervening component.
  • the terms “vertical”, “horizontal”, “left”, “right” and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
  • An embodiment of the present application provides a high-power power amplifier module (not numbered), which is used in a remote radio unit to amplify radio frequency output power.
  • the high-power power amplifier module can also be used in other equipment that needs to amplify signals or power, such as medical radiotherapy equipment.
  • the high-power power amplifier module refers to a power amplifier module with a power of more than 10W.
  • the high-power power amplifier module may also be applied to a power amplifier module of less than 10W.
  • the high-power amplifier module is an important part of various RF remote units to obtain sufficient RF output power.
  • an embedded isolator is usually used as the last stage of the signal output end.
  • the isolator can not only improve the standing wave ratio of the output port, but also prevent the reverse intermodulation caused by the spatial interference signal entering the power tube. And cause the self-excitation problem of the signal. Therefore, embedded isolators are an indispensable component in the production of high-power power amplifier modules.
  • the embedded isolator In the assembly process of the existing high-power power amplifier module, the embedded isolator is usually in the stage of testing the circuit board produced by the high-power power amplifier module due to the problem of large size and weight.
  • the circuit board and the isolator need to be welded first. Test the circuit board with the isolator; after the test is completed, the circuit board with the isolator needs to be restocked; and then in the next stage of the production of the high-power amplifier module, the circuit board and the isolator are removed from the warehouse. Take out and assemble.
  • the usual improvement at present is to remove the circuit board with the isolator, separate the isolator and the circuit board after completing the test of the circuit board with the isolator, and store the isolator and the circuit board separately, so as to prepare for the assembly of the high-power amplifier. module is used.
  • the isolator and the circuit board are removed, the smoothness of the assembly of the high-power amplifier module will be seriously affected, thereby affecting the production efficiency.
  • an embodiment of the present application provides a high-power power amplifier module.
  • the high-power power amplifier module fixes the isolator 11 on the circuit board 101 by setting the bracket assembly 12, so that the isolator 11 can be stably connected to the circuit board 101 through the bracket assembly 12, and the circuit board 101 will not be pulled or damaged. At the same time, it can ensure the smoothness of the assembly of the high-power power amplifier module.
  • FIG. 1 is a schematic structural diagram of a circuit board assembly 100 according to an embodiment of the present application.
  • the high-power power amplifier module includes a circuit board 101 and an isolator assembly 10 .
  • the isolator assembly 10 is fixed on the circuit board 101 for testing and assembly.
  • the circuit board 101 is used for carrying the isolator assembly 10 and can be used for programming software and testing; the isolator assembly 10 is used for mounting on the circuit board 101 and improving the interference signal in the high-power power amplifier module.
  • the isolator assembly 10 includes an isolator 11 and a bracket assembly 12 .
  • the isolator 11 is fixed to the circuit board 101 through the bracket assembly 12 .
  • the isolator 11 is used to improve the interference signal in the high-power power amplifier module;
  • the bracket assembly 12 is used to fix the isolator 11 to the circuit board 101 and prevent the circuit board 101 from being torn by the isolator 11 .
  • the isolator 11 and the bracket assembly 12 are fixed to each other first, and then the isolator assembly 10 formed by the two is fixed to the circuit board 101 .
  • the isolator 11 may be placed on the circuit board 101 first, and then fixed to each other through the bracket assembly 12 and the circuit board 101 .
  • the bracket assembly 12 and the isolator 11 are provided separately. It can be understood that, in other embodiments, when the isolator 11 is designed, the bracket assembly 12 and the appearance structure of the isolator 11 are integrated into consideration, that is, the appearance structure of the isolator 11 has already satisfied the functions of all bracket assemblies 12 when the isolator 11 leaves the factory. . It should be explained that, compared with the original isolator 11 fixed to the circuit board 101 by spot welding, the contact area between the bracket assembly 12 and the circuit board 101 is increased, so that the isolator 11 can be prevented from passing through the bracket assembly 12. Tear problems from plate 101.
  • FIG. 2 is a schematic structural diagram of the isolator 11 in the circuit board assembly 100 shown in FIG. 1 .
  • the isolator 11 generally includes a flat cylindrical first element 111 and a block-shaped fixing member 112, and the two are fixed to each other.
  • the circuit board 101 is provided with a mounting slot.
  • the fixing member 112 of the isolator 11 is embedded in the installation groove.
  • the surface of the fixing member 112 is flush with the surface of the circuit board 101 , so that the bracket assembly 12 can surround the isolator 11 and adhere to the circuit board 101 .
  • the shape of the isolator 11 can be correspondingly set according to actual requirements, which is not specifically limited herein.
  • a connecting wire 113 is provided on the annular peripheral side of the first element 111 in the isolator 11 .
  • the connecting wire 113 is used for connecting with the circuit board 101 or other components connected to the circuit board 101 .
  • FIG. 3 is a schematic structural diagram of the bracket assembly 12 in the circuit board assembly 100 shown in FIG. 1 .
  • the bracket assembly 12 in order to facilitate the bracket assembly 12 to surround the outer periphery of the annular isolator 11 and to allow the bracket assembly 12 to avoid the connecting wire 113 , the bracket assembly 12 includes a first bracket 121 and a second bracket 122 that are provided separately.
  • the first bracket 121 and the second bracket 122 are surrounded by a square frame, and form a substantially square accommodating space.
  • the first element 111 of the isolator 11 is disposed in the accommodating space.
  • the bracket assembly 12 provided separately is not only convenient for processing, but also for alignment and installation during production.
  • the bracket assembly 12 can also be an integral square or annular frame-like structure, or composed of three or more separate brackets, as long as it can be used to fix the isolator to the circuit
  • the plate 101 is sufficient; the cross section of the accommodating space enclosed by the bracket assembly 12 may be a square or a circle, which is not specifically limited here.
  • the first bracket 121 and the second bracket 122 are substantially plate-shaped. Four angles of the first bracket 121 and the second bracket 122 extend toward the accommodating space and form the fixing portion 123 .
  • the fixing portion 123 abuts against the annular outer periphery of the isolator 11 , and the fixing portion 123 defines a fixing hole 1231 .
  • four corners of the fixing member 112 in the isolator 11 are respectively provided with threaded holes 1121 .
  • the first bracket 121 and the second bracket 122 are respectively fixed to the isolator 11 by threaded fasteners through the fixing holes 1231 and the threaded holes 1121 to form the isolator assembly 10 . In this way, the position between the bracket assembly 12 and the isolator 11 is relatively fixed, so as to be aligned with the preset position of the circuit board 101 and fixed to the circuit board 101 .
  • first bracket 121 and the second bracket 122 can be set according to actual needs, which are not specifically limited here; relative position between the devices 11.
  • the threaded fasteners used to fix the isolator 11 and the bracket assembly 12 are M2 screws.
  • the isolator 11 also needs to be positioned between other components of the high-power amplifier module through through holes.
  • the inner wall of the original through hole only needs to be processed into a threaded inner wall matched with the M2 screw, which can become a threaded hole 1121 for fixing the bracket assembly 12 to each other, which is very convenient for processing operations.
  • the bracket assembly 12 provided separately avoids the connecting wires 113 on opposite sides of the isolator 11 , and the third connecting wire 113 is difficult to avoid, so the middle of the first bracket 121 faces away from the circuit board 101 .
  • a first escape groove 1211 is formed between it and the circuit board 101 .
  • the first escape groove 1211 is used for passing the connecting wire 113 therethrough. It can be understood that, in other embodiments, the avoidance groove may also be provided between the second bracket 122 and the circuit board 101 , as long as the corresponding connecting wire 113 can be avoided.
  • the first bracket 121 and the second bracket 122 are fixed to the circuit board 101 by welding, and the welding process is synchronized with the patching process for forming the circuit board 101 , so that the circuit board 101 and the isolator assembly are arranged in this way
  • the fixation between 10 is not only firm and reliable, but also can correspondingly simplify the overall production process of the high-power amplifier module.
  • the circuit board 101 and the isolator assembly 10 may also be fixed by other means, such as gluing, as long as the circuit board 101 and the isolator 11 can be fixed.
  • the sides of the first bracket 121 and the second bracket 122 facing the circuit board 101 are the first welding portion 1212 and the second welding portion 1221 , respectively.
  • the first soldering portion 1212 and the second soldering portion 1221 are used for soldering with the circuit board 101 .
  • the first soldering portion 1212 and the second soldering portion 1221 are both soldered to the circuit board 101 through surface contact.
  • This arrangement not only increases the connection strength between the bracket assembly 12 and the circuit board 101; and the bracket assembly 12 is welded with the circuit board 101 through surface contact, which is not easy to cause tearing and damage to the circuit board 101, so that the isolator can be
  • the assembly 10 and the circuit board 101 are fixed to each other and then stored in the warehouse, which also avoids the problem of tearing the circuit board 101 caused by the isolator 11 .
  • the stent assembly 12 is made of materials that are easy to process, such as iron or alloys.
  • the temperature cannot be too high to affect the performance of the circuit board 101 . Therefore, in order to facilitate the welding of the bracket assembly 12 and the circuit board 101 , the side of the bracket assembly 12 facing the circuit board 101 is covered with an electroplating layer.
  • the electroplating layer includes one of silver plating, gold plating and nickel plating. It can be understood that other materials that are convenient for electroplating can also be used to coat the bracket assembly 12, as long as the purpose of facilitating welding can be achieved; if the processing convenience and processing cost are not considered, the bracket assembly 12 can also be made of other metal materials. It can be made of materials such as stainless steel or alloy copper, as long as the isolator 11 can be fixed.
  • the formed whole is favorable for mutual positioning and fixed connection with the circuit board.
  • the circuit board assembly 100 is formed after the circuit board 101 and the isolator assembly 10 are fixed. After passing the test, the circuit board assembly 100 can be normally put into stock for use in the next stage of high-power amplifier module production.
  • An embodiment of the present application provides a high-power power amplifier module.
  • the isolator is fixed to the circuit board, so that the isolator can be stably connected to the circuit board through the bracket assembly, and the circuit board will not be pulled and damaged. damage, while ensuring the smoothness of the assembly of the high-power power amplifier module.
  • An embodiment of the present application also provides a remote radio unit (not shown in the figure), which includes the above-mentioned high-power power amplifier module.
  • FIG. 4 is a schematic flowchart of a method for assembling a high-power amplifier module according to an embodiment of the present application
  • An embodiment of the present application also provides a method for assembling a high-power power amplifier module.
  • the assembly method of the high-power amplifier module includes the following steps:
  • Step S10 pre-fixing the isolator assembly on the circuit board to form a pre-circuit board assembly
  • Step S20 pasting the obtained pre-circuit board assembly through a furnace to fix the isolator assembly on the circuit board to form a circuit board assembly;
  • step S30 the circuit board assembly is installed on the power amplifier bottom plate to form a high-power power amplifier module.
  • step S20 of an embodiment of the present application the isolator assembly is first placed in a preset position of the circuit board; then the isolator assembly and the circuit board are put into the SMT furnace together, and the SMD is heated through the furnace, so that the The placement process of the circuit board is performed simultaneously with the process of fixing the isolator assembly to the circuit board.
  • patching and passing through the oven is a necessary process to form circuit boards with functions that meet the requirements.
  • the necessary pasting process and the soldering process for fixing the isolator assembly to the circuit board are combined into one, so that the overall processing process of the circuit board assembly is simplified, and the isolator assembly can be very firm. fixed to the circuit board. This arrangement simplifies the processing of the circuit board assembly.
  • the existing isolator is used for performance testing of the circuit board after being soldered to the circuit board. After the circuit board test is completed, in order to avoid the isolator pulling the circuit board and damaging the circuit board due to gravity, the isolator and the circuit board need to be removed and stored separately.
  • the isolator assembly includes an isolator and a bracket assembly; the isolator is fixed to the circuit board through the bracket assembly, which can effectively avoid the problem that the isolator is directly pulled to damage the circuit board, so that the isolator assembly and the circuit board are fixed.
  • the formed circuit board assembly can normally carry out the turnover process of components such as warehousing and warehousing, without causing the isolator to pull the solder joints of the circuit board due to gravity, damage the copper skin of the solder joints, and cause serious accidents in which the circuit board is scrapped.
  • the module assembly and testing of the new circuit board assembly can be carried out directly, and the embedded isolator/circulator does not need to be repeatedly welded, and the isolator is well protected. and circuit boards, and at the same time avoid the tedious and repeated steps of disassembling and assembling the isolator.
  • the circuit board assembly can be directly used for the connection with the power amplifier bottom plate in step S30, so that the overall installation process of the high-power power amplifier module can be smoother, and the situation of frequently entering and leaving the isolator and the circuit board in and out of the warehouse is avoided.
  • the isolator assembly includes an isolator and a bracket assembly; the step S10 of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly further includes:
  • Step S11 the bracket assembly is fixed to the isolator, and the isolator assembly is formed;
  • step S12 the isolator assembly is fixed to the circuit board through a positioning tool to form a pre-circuit board assembly.
  • step S11 and step S12 after the bracket assembly and the isolator are relatively fixed, the isolator assembly is pre-fixed to the circuit board by using a positioning tool, so as to prepare for patching.
  • a positioning tool so as to prepare for patching.
  • the isolator with the bracket assembly and the power amplifier circuit board are loaded into the positioning tool at the same time, which not only enables the isolator to be accurately positioned at the preset position of the circuit board.
  • This arrangement facilitates installation and fixation between the isolator component and the circuit board, which is beneficial to assembly line production.
  • the isolator assembly can also be pre-fixed to the circuit board through the following steps: after the isolator is pre-fixed to the circuit board; and the bracket assembly is mounted on the isolator to form a pre-circuit board assembly.
  • the isolator and the bracket assembly are fixed to each other by threaded fasteners. It can be understood that, in other embodiments, the isolator can also be fixed to each other by means of a snap, which is equivalent to a direct assembly.
  • step S10 of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly it further includes:
  • Step S01 brushing solder for the circuit board.
  • step S11 the circuit board and the bracket assembly are fixedly connected by welding, so a layer of solder needs to be laid on a preset position of the circuit board, so that the bracket assembly and the circuit board can be directly welded to each other when they pass through the oven.
  • the solder is tin-based solder, so that the temperature range of the soldering just falls within the temperature range of the circuit board passing through the patch furnace, so that the welding of the circuit board and the isolator assembly and the circuit board patching are performed synchronously.
  • the solder can also be other materials that can be soldered below 280°C.
  • tin-based solder facilitates the mutual welding of the circuit board with the bracket assembly having the electroplating layer, and the connection strength is good, so that the isolator will not cause pulling and damage to the circuit board through the bracket assembly.
  • the isolator assembly in step S20 includes an isolator and a bracket assembly step including:
  • Step S21 welding the circuit board to the bracket assembly through the patch furnace, so as to fix the bracket assembly to the circuit board, and form the circuit board assembly;
  • the soldering method is tin soldering; the soldering temperature is between 200°C and 280°C.
  • the circuit board and the bracket assembly are connected by welding, so that the two can be firmly connected, and the bracket assembly is not easily pulled and damaged to the circuit board.
  • the curve shown in the figure is the relationship between the soldering time and the soldering temperature when the circuit board and the bracket assembly are pasted through the furnace.
  • the figure shows that the optimal temperature for the solder to melt and solder is 220°C ⁇ 260°C. In this temperature range, the best soldering effect between the circuit board and the bracket assembly.
  • An embodiment of the present application also provides a method for assembling a high-power power amplifier module, and the method for assembling a high-power power amplifier module fixes the isolator component on the circuit board, which can effectively avoid the problem that the isolator is directly pulled to damage the circuit board, thereby
  • the circuit board assembly formed after the isolator assembly and the circuit board are fixed can be directly stored in stock, avoiding the tedious and repeated steps of disassembling and assembling the isolator.

Abstract

A high-power power amplification module, a remote radio unit, and a method for assembling the high-power power amplification module. The high-power power amplification module comprises a circuit board (101) and an isolator assembly (10), the isolator assembly (10) comprises an isolator (11) and a bracket assembly (12), and the isolator (11) is fixed to the circuit board (101) by means of the bracket assembly (12).

Description

大功率功放模块以及大功率功放模块装配方法High-power power amplifier module and assembly method of high-power power amplifier module
相关申请Related applications
本申请要求2020年9月28日申请的,申请号为202011039516.9,发明名称为“大功率功放模块以及大功率功放模块装配方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on September 28, 2020, the application number is 202011039516.9, and the invention title is "High-power power amplifier module and high-power power amplifier module assembly method", the entire content of which is incorporated into this application by reference middle.
技术领域technical field
本申请涉及无线设备技术领域,特别是涉及一种大功率功放模块及大功率功放模块装配方法。The present application relates to the technical field of wireless devices, and in particular, to a high-power power amplifier module and a method for assembling the high-power power amplifier module.
背景技术Background technique
大功率功放模块是各种射频拉远单元的重要组成部分,用以获得足够大的射频输出功率。而大功率功放模块中通常会使用嵌入式隔离器作为信号输出端最后一级,隔离器不仅能够用于改善输出端口驻波比,还能防止空间干扰信号进入功率管后造成的反向互调而引起信号的自激问题。因此嵌入式隔离器在大功率功放模块的生产中,是一个不可或缺的元件。The high-power amplifier module is an important part of various RF remote units to obtain sufficient RF output power. In the high-power power amplifier module, an embedded isolator is usually used as the last stage of the signal output end. The isolator can not only improve the standing wave ratio of the output port, but also prevent the reverse intermodulation caused by the spatial interference signal entering the power tube. And cause the self-excitation problem of the signal. Therefore, embedded isolators are an indispensable component in the production of high-power power amplifier modules.
而现有大功率功放模块装配过程中,其中嵌入式隔离器因体积大、重量大的问题,通常在大功率功放模块生产的电路板测试的阶段,需要先将电路板与隔离器进行焊接,对带有隔离器的电路板进行测试;测试完成后带有隔离器的电路板需要重新入库;再在大功率功放模块生产的下一阶段时,将上述电路板及隔离器重新从仓库中领出,进行装配。而实际在入库出库的周转过程中,该操作极易导致隔离器因自重问题而对电路板造成拉扯,损坏两者之间的焊点铜皮,导致电路板报废的严重事故。In the assembly process of the existing high-power power amplifier module, the embedded isolator is usually in the stage of testing the circuit board produced by the high-power power amplifier module due to the problem of large size and weight. The circuit board and the isolator need to be welded first. Test the circuit board with the isolator; after the test is completed, the circuit board with the isolator needs to be re-stocked; and then in the next stage of the production of the high-power amplifier module, the above-mentioned circuit board and the isolator are removed from the warehouse again. Take out and assemble. In fact, during the turnover process of warehousing and warehousing, this operation can easily cause the isolator to pull on the circuit board due to its own weight problem, damage the copper skin of the solder joints between the two, and lead to a serious accident of scrapping the circuit board.
因此,目前通常的改进是在完成对带有隔离器的电路板测试后,取下带有隔离器的电路板,分离隔离器及电路板,并分别入库保存;当组装大功率功放模块时,需要重新将隔离器以及电路板分别出库,并将隔离器重新焊接至电路板,并安装至功放底板,以组装形成完整的大功率功放模块。这种方法虽可以解决电路板因嵌入式隔离器自重拉扯导致的电路板报废问题,但会严重影响大功率功放模块的装配流畅性,进而影响生产效率。Therefore, the usual improvement at present is to remove the circuit board with the isolator, separate the isolator and the circuit board, and store them separately after completing the test of the circuit board with the isolator; when assembling the high-power amplifier module , it is necessary to separate the isolator and the circuit board out of the warehouse, re-solder the isolator to the circuit board, and install it to the power amplifier bottom plate to assemble a complete high-power power amplifier module. Although this method can solve the problem of circuit board scrapping caused by the self-weight pulling of the embedded isolator, it will seriously affect the assembly fluency of the high-power power amplifier module, thereby affecting the production efficiency.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对上述的问题,提供一种改进的大功率功放模块以及大功率功放模块装配方法。该大功率功放模块通过设置支架组件,将隔离器通过特性方法固定于电路板,从而使得隔离器能够通过支架组件稳定地连接于电路板,在后续生产过程中不会对电路板造成拉扯和破坏,同时能够确保大功率功放模块的装配顺畅度。Based on this, it is necessary to provide an improved high-power power amplifier module and a method for assembling the high-power power amplifier module in response to the above problems. The high-power power amplifier module fixes the isolator to the circuit board through the characteristic method by setting the bracket assembly, so that the isolator can be stably connected to the circuit board through the bracket assembly, and the circuit board will not be pulled or damaged in the subsequent production process. , while ensuring the smoothness of assembly of high-power power amplifier modules.
一种大功率功放模块,所述大功率功放模块包括电路板以及隔离器组件,所述隔离器组件包括隔离器以及支架组件,所述隔离器通过所述支架组件固定于所述电路板。A high-power power amplifier module, the high-power power amplifier module includes a circuit board and an isolator assembly, the isolator assembly includes an isolator and a bracket assembly, and the isolator is fixed to the circuit board through the bracket assembly.
在其中一个实施方式中,所述支架组件与所述隔离器之间相互固定,所述支架组件通过焊接固定于所述电路板。In one embodiment, the bracket assembly and the isolator are fixed to each other, and the bracket assembly is fixed to the circuit board by welding.
在其中一个实施方式中,所述支架组件围设所述隔离器,并通过螺纹紧固件与所述隔离器固定。In one embodiment, the bracket assembly surrounds the isolator and is fixed to the isolator by threaded fasteners.
在其中一个实施方式中,所述支架组件朝向所述电路板的一侧镀覆有电镀层。In one of the embodiments, a side of the bracket assembly facing the circuit board is plated with an electroplating layer.
在其中一个实施方式中,所述电路板开设有安装槽,所述安装槽用于嵌 入所述隔离器。In one embodiment, the circuit board is provided with a mounting groove, and the mounting groove is used for embedding the isolator.
在其中一个实施方式中,所述支架组件包括第一支架及第二支架,所述第一支架及所述第二支架分别设置于所述隔离器的相对两侧。In one embodiment, the bracket assembly includes a first bracket and a second bracket, and the first bracket and the second bracket are respectively disposed on opposite sides of the isolator.
在其中一个实施方式中,所述支架组件通过面接触焊接于所述电路板。In one embodiment, the bracket assembly is soldered to the circuit board by surface contact.
本申请还提供一种射频拉远单元,包括大功率功放模块,所述大功率功放模块为上述任意一项所述的大功率功放模块。The present application also provides a remote radio unit, including a high-power power amplifier module, wherein the high-power power amplifier module is the high-power power amplifier module described in any one of the above.
本申请还提供一种大功率功放模块装配方法,所述大功率功放模块装配方法包括:The present application also provides a method for assembling a high-power power amplifier module, and the method for assembling a high-power power amplifier module includes:
将隔离器组件预固定于电路板,以形成预电路板组件;pre-fixing the isolator assembly to the circuit board to form a pre-circuit board assembly;
将获取的所述预电路板组件贴片过炉,以将隔离器组件固定于所述电路板,形成电路板组件;Putting the obtained pre-circuit board assembly through the oven to fix the isolator assembly on the circuit board to form a circuit board assembly;
将所述电路板组件安装于功放底板,并形成大功率功放模块。The circuit board assembly is installed on the power amplifier bottom plate to form a high-power power amplifier module.
在其中一个实施方式中,所述隔离器组件包括隔离器以及支架组件;将隔离器组件预固定于电路板,以形成预电路板组件的步骤还包括:In one embodiment, the isolator assembly includes an isolator and a bracket assembly; the step of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly further includes:
将所述支架组件固定于所述隔离器,并形成隔离器组件;securing the bracket assembly to the isolator and forming an isolator assembly;
将所述隔离器组件通过定位工装固定于所述电路板,以形成预电路板组件。The isolator assembly is secured to the circuit board by a positioning tool to form a pre-circuit board assembly.
在其中一个实施方式中,将隔离器组件预固定于电路板,以形成预电路板组件的步骤之前还包括:In one embodiment, the step of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly further comprises:
为所述电路板刷焊料。Brush the circuit board with solder.
在其中一个实施方式中,将获取的所述预电路板组件贴片过炉的步骤包括:In one embodiment, the step of pasting the obtained pre-circuit board assembly through an oven includes:
将所述电路板通过贴片过炉与所述支架组件相互焊接,以将支架组件固 定于电路板,并形成电路板组件;The circuit board is welded with the bracket assembly through a patch furnace to fix the bracket assembly on the circuit board and form a circuit board assembly;
其中,焊接方式为锡焊;焊接温度为200℃~280℃。Among them, the soldering method is tin soldering; the soldering temperature is 200℃~280℃.
附图说明Description of drawings
图1为本申请一实施方式中电路板组件的结构示意图。FIG. 1 is a schematic structural diagram of a circuit board assembly in an embodiment of the present application.
图2为图1所示电路板组件中隔离器的结构示意图。FIG. 2 is a schematic structural diagram of the isolator in the circuit board assembly shown in FIG. 1 .
图3为图1所示电路板组件中支架组件的结构示意图。FIG. 3 is a schematic structural diagram of a bracket assembly in the circuit board assembly shown in FIG. 1 .
图4为本申请一实施方式中大功率功放模块装配方法的流程示意图。FIG. 4 is a schematic flowchart of a method for assembling a high-power power amplifier module according to an embodiment of the present application.
图5为预电路板组件焊接时温度与时间的曲线示意图。FIG. 5 is a schematic diagram of the temperature and time curve during soldering of the pre-circuit board assembly.
100、电路板组件;101、电路板;10、隔离器组件;11、隔离器;111、第一元件;112、固定件;1121、螺纹孔;113、连接线;12、支架组件;121、第一支架;1211、第一避让槽;1212、第一焊接部;122、第二支架;1221、第二焊接部;123、固定部;1231、固定孔;20、螺纹紧固件。100, circuit board assembly; 101, circuit board; 10, isolator assembly; 11, isolator; 111, first component; 112, fixing part; 1121, threaded hole; 113, connecting wire; 12, bracket assembly; 121, 1211, the first escape groove; 1212, the first welding part; 122, the second support; 1221, the second welding part; 123, the fixing part; 1231, the fixing hole; 20, the threaded fastener.
以上主要元件符号说明结合附图及具体实施方式对本申请作进一步详细的说明。The above description of the main element symbols will further describe the present application in detail with reference to the accompanying drawings and specific embodiments.
具体实施方式detailed description
为使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本申请进行进一步的详细说明。应当理解的是,此处所描述的具体实施方式仅用以解释本申请,并不限定本申请的保护范围。In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and do not limit the protection scope of the present application.
需要说明的是,当组件被称为“安装于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。 当一个组件被认为是“固定于”另一个组件,它可以是直接固定在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when a component is referred to as being "mounted on" another component, it can be directly on the other component or there may also be an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component. When a component is said to be "fixed" to another component, it may be directly fixed to the other component or there may also be an intervening component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the present application are for the purpose of describing particular embodiments only, and are not intended to limit the present application. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
本申请一实施方式中提供一种大功率功放模块(未标号),在射频拉远单元中用于放大射频输出功率。当然,大功率功放模块还可以用于其他需要放大信号或功率的设备中,例如医用放疗设备。An embodiment of the present application provides a high-power power amplifier module (not numbered), which is used in a remote radio unit to amplify radio frequency output power. Of course, the high-power power amplifier module can also be used in other equipment that needs to amplify signals or power, such as medical radiotherapy equipment.
其中,在本实施方式中,大功率功放模块是指功率在10W以上的功放模块。当然,在其他实施方式中,大功率功放模块还可以应用于10W以下的功放模块。Wherein, in this embodiment, the high-power power amplifier module refers to a power amplifier module with a power of more than 10W. Of course, in other embodiments, the high-power power amplifier module may also be applied to a power amplifier module of less than 10W.
大功率功放模块是各种射频拉远单元的重要组成部分,用以获得足够大的射频输出功率。而大功率功放模块中通常会使用嵌入式隔离器作为信号输出端最后一级,隔离器不仅能够用于改善输出端口驻波比,还能防止空间干扰信号进入功率管后造成的反向互调而引起信号的自激问题。因此嵌入式隔离器在大功率功放模块的生产中,是一个不可或缺的元件。The high-power amplifier module is an important part of various RF remote units to obtain sufficient RF output power. In the high-power power amplifier module, an embedded isolator is usually used as the last stage of the signal output end. The isolator can not only improve the standing wave ratio of the output port, but also prevent the reverse intermodulation caused by the spatial interference signal entering the power tube. And cause the self-excitation problem of the signal. Therefore, embedded isolators are an indispensable component in the production of high-power power amplifier modules.
而现有大功率功放模块装配过程中,其中嵌入式隔离器因体积大、重量大的问题,通常在大功率功放模块生产的电路板测试的阶段,需要先将电路板与隔离器进行焊接,对带有隔离器的电路板进行测试;测试完成后带有隔 离器的电路板需要重新入库;再在大功率功放模块生产的下一阶段时,将其电路板及隔离器重新从仓库中领出,进行装配。而实际在入库出库的周转过程中,该操作极易导致隔离器因自重问题而对电路板造成拉扯,损坏两者之间的焊点铜皮,导致电路板报废的严重事故。In the assembly process of the existing high-power power amplifier module, the embedded isolator is usually in the stage of testing the circuit board produced by the high-power power amplifier module due to the problem of large size and weight. The circuit board and the isolator need to be welded first. Test the circuit board with the isolator; after the test is completed, the circuit board with the isolator needs to be restocked; and then in the next stage of the production of the high-power amplifier module, the circuit board and the isolator are removed from the warehouse. Take out and assemble. In fact, during the turnover process of warehousing and warehousing, this operation can easily cause the isolator to pull on the circuit board due to its own weight problem, damage the copper skin of the solder joints between the two, and lead to a serious accident of scrapping the circuit board.
因此,目前通常的改进是在完成对带有隔离器的电路板测试后,取下带有隔离器的电路板,分离隔离器及电路板,并分别入库保存,以备在组装大功率功放模块时使用。但是若采用拆除隔离器与电路板的方式,则会严重影响大功率功放模块的装配流畅性,进而影响生产效率。Therefore, the usual improvement at present is to remove the circuit board with the isolator, separate the isolator and the circuit board after completing the test of the circuit board with the isolator, and store the isolator and the circuit board separately, so as to prepare for the assembly of the high-power amplifier. module is used. However, if the isolator and the circuit board are removed, the smoothness of the assembly of the high-power amplifier module will be seriously affected, thereby affecting the production efficiency.
为了避免上述问题的发生,本申请一实施方式中提供一种大功率功放模块。该大功率功放模块通过设置支架组件12,将隔离器11固定于电路板101,从而使得隔离器11能够通过支架组件12稳定地连接于电路板101,且不会电路板101造成拉扯和破坏,同时能够确保大功率功放模块的装配顺畅度。In order to avoid the above problems, an embodiment of the present application provides a high-power power amplifier module. The high-power power amplifier module fixes the isolator 11 on the circuit board 101 by setting the bracket assembly 12, so that the isolator 11 can be stably connected to the circuit board 101 through the bracket assembly 12, and the circuit board 101 will not be pulled or damaged. At the same time, it can ensure the smoothness of the assembly of the high-power power amplifier module.
请参阅图1,图1为本申请一实施方式中电路板组件100的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of a circuit board assembly 100 according to an embodiment of the present application.
具体地,大功率功放模块包括电路板101以及隔离器组件10。隔离器组件10固定于电路板101上,以供测试及装配使用。电路板101用于承载隔离器组件10并可用于烧录软件并测试;隔离器组件10用于安装于电路板101并改善大功率功放模块中的干扰信号。Specifically, the high-power power amplifier module includes a circuit board 101 and an isolator assembly 10 . The isolator assembly 10 is fixed on the circuit board 101 for testing and assembly. The circuit board 101 is used for carrying the isolator assembly 10 and can be used for programming software and testing; the isolator assembly 10 is used for mounting on the circuit board 101 and improving the interference signal in the high-power power amplifier module.
其中,隔离器组件10包括隔离器11以及支架组件12。隔离器11通过支架组件12固定于电路板101。隔离器11用于改善大功率功放模块中的干扰信号;支架组件12用于将隔离器11固定于电路板101,并防止隔离器11对电路板101造成撕扯。在本实施方式中,隔离器11与支架组件12之间先相互固定,再将两者形成的隔离器组件10固定于电路板101。可以理解,在其他实施方式中,可以将隔离器11先放置于电路板101上,再通过支架组件12 与电路板101相互固定。The isolator assembly 10 includes an isolator 11 and a bracket assembly 12 . The isolator 11 is fixed to the circuit board 101 through the bracket assembly 12 . The isolator 11 is used to improve the interference signal in the high-power power amplifier module; the bracket assembly 12 is used to fix the isolator 11 to the circuit board 101 and prevent the circuit board 101 from being torn by the isolator 11 . In this embodiment, the isolator 11 and the bracket assembly 12 are fixed to each other first, and then the isolator assembly 10 formed by the two is fixed to the circuit board 101 . It can be understood that in other embodiments, the isolator 11 may be placed on the circuit board 101 first, and then fixed to each other through the bracket assembly 12 and the circuit board 101 .
在本实施方式中,支架组件12与隔离器11分体设置。可以理解,在其他实施方式中,隔离器11设计时,就考虑将支架组件12与隔离器11外型结构一体化设计,即在隔离器11出厂时外型结构已满足所有支架组件12的功能。需要解释的是,相较于原来隔离器11通过点焊的方式固定于电路板101,支架组件12与电路板101之间接触面积增大,因而能够避免隔离器11通过支架组件12而对电路板101产生的撕扯问题。In this embodiment, the bracket assembly 12 and the isolator 11 are provided separately. It can be understood that, in other embodiments, when the isolator 11 is designed, the bracket assembly 12 and the appearance structure of the isolator 11 are integrated into consideration, that is, the appearance structure of the isolator 11 has already satisfied the functions of all bracket assemblies 12 when the isolator 11 leaves the factory. . It should be explained that, compared with the original isolator 11 fixed to the circuit board 101 by spot welding, the contact area between the bracket assembly 12 and the circuit board 101 is increased, so that the isolator 11 can be prevented from passing through the bracket assembly 12. Tear problems from plate 101.
请参阅图2,图2为图1所示电路板组件100中隔离器11的结构示意图。Please refer to FIG. 2 , which is a schematic structural diagram of the isolator 11 in the circuit board assembly 100 shown in FIG. 1 .
隔离器11大致包括扁平的圆柱状第一元件111以及方块状的固定件112,且两者相互固定。电路板101开设有安装槽。隔离器11的固定件112嵌设于安装槽内。当隔离器11嵌设于电路板101时,固定件112的表面与电路板101表面平齐,以使得支架组件12能够围设隔离器11并贴合于电路板101。可以理解,在其他实施方式中,隔离器11的形状可以根据实际需求而相应设置,在此不做具体限定。The isolator 11 generally includes a flat cylindrical first element 111 and a block-shaped fixing member 112, and the two are fixed to each other. The circuit board 101 is provided with a mounting slot. The fixing member 112 of the isolator 11 is embedded in the installation groove. When the isolator 11 is embedded in the circuit board 101 , the surface of the fixing member 112 is flush with the surface of the circuit board 101 , so that the bracket assembly 12 can surround the isolator 11 and adhere to the circuit board 101 . It can be understood that, in other embodiments, the shape of the isolator 11 can be correspondingly set according to actual requirements, which is not specifically limited herein.
在其中一个实施方式中,隔离器11中第一元件111的环形周侧设有连接线113。连接线113用于与电路板101或连接于电路板101的其他元器件进行连接。In one of the embodiments, a connecting wire 113 is provided on the annular peripheral side of the first element 111 in the isolator 11 . The connecting wire 113 is used for connecting with the circuit board 101 or other components connected to the circuit board 101 .
请参阅图3,图3为图1所示电路板组件100中支架组件12的结构示意图。Please refer to FIG. 3 . FIG. 3 is a schematic structural diagram of the bracket assembly 12 in the circuit board assembly 100 shown in FIG. 1 .
在其中一个实施方式中,为了便于支架组件12围设环形的隔离器11外周,且便于支架组件12能够避让连接线113,支架组件12包括分体设置的第一支架121以及第二支架122。第一支架121及第二支架122围设成方形的框架,并形成大致为方形的容置空间。隔离器11的第一元件111设置于容置空 间内。分体设置的支架组件12不仅便于加工,且便于生产时对准安装。In one embodiment, in order to facilitate the bracket assembly 12 to surround the outer periphery of the annular isolator 11 and to allow the bracket assembly 12 to avoid the connecting wire 113 , the bracket assembly 12 includes a first bracket 121 and a second bracket 122 that are provided separately. The first bracket 121 and the second bracket 122 are surrounded by a square frame, and form a substantially square accommodating space. The first element 111 of the isolator 11 is disposed in the accommodating space. The bracket assembly 12 provided separately is not only convenient for processing, but also for alignment and installation during production.
可以理解,在其他实施方式中,支架组件12也可以是一体式方形或环形的框状结构,或,三个或四个以上的分体支架组成,只要能够实现用于将隔离件固定于电路板101即可;支架组件12围设的容置空间截面可以为方形或圆形,在此不做具体限定。It can be understood that, in other embodiments, the bracket assembly 12 can also be an integral square or annular frame-like structure, or composed of three or more separate brackets, as long as it can be used to fix the isolator to the circuit The plate 101 is sufficient; the cross section of the accommodating space enclosed by the bracket assembly 12 may be a square or a circle, which is not specifically limited here.
在其中一个实施方式中,第一支架121及第二支架122大致呈板状。第一支架121及第二支架122的四个角度朝向容置空间延伸并形成固定部123。固定部123抵接于隔离器11的环形外周,且固定部123开设有固定孔1231。对应地,隔离器11中固定件112的四个角部分别开设有螺纹孔1121。第一支架121及第二支架122通过螺纹紧固件分别穿设固定孔1231及螺纹孔1121与隔离器11相互固定,并形成隔离器组件10。如此设置,使得支架组件12与隔离器11之间的位置相对固定,以便于将其对准于电路板101的预设位置并固定于电路板101。In one embodiment, the first bracket 121 and the second bracket 122 are substantially plate-shaped. Four angles of the first bracket 121 and the second bracket 122 extend toward the accommodating space and form the fixing portion 123 . The fixing portion 123 abuts against the annular outer periphery of the isolator 11 , and the fixing portion 123 defines a fixing hole 1231 . Correspondingly, four corners of the fixing member 112 in the isolator 11 are respectively provided with threaded holes 1121 . The first bracket 121 and the second bracket 122 are respectively fixed to the isolator 11 by threaded fasteners through the fixing holes 1231 and the threaded holes 1121 to form the isolator assembly 10 . In this way, the position between the bracket assembly 12 and the isolator 11 is relatively fixed, so as to be aligned with the preset position of the circuit board 101 and fixed to the circuit board 101 .
可以理解,在其他实施方式中,第一支架121及第二支架122的形状及结构可以根据实际需求而相应设置,在此不做具体限定;支架组件12也可以通过卡接等方式限制与隔离器11之间的相对位置。It can be understood that in other embodiments, the shapes and structures of the first bracket 121 and the second bracket 122 can be set according to actual needs, which are not specifically limited here; relative position between the devices 11.
在本实施方式中,用于固定隔离器11及支架组件12的螺纹紧固件为M2螺钉;而原本隔离器11也需要通过通孔与大功率功放模块的其他器件之间进行定位。而在本实施方式中,仅需要将原本的通孔内壁加工为与M2螺钉相配合的螺纹内壁,即可成为螺纹孔1121,用于与支架组件12相互固定,非常便于加工操作。In this embodiment, the threaded fasteners used to fix the isolator 11 and the bracket assembly 12 are M2 screws. Originally, the isolator 11 also needs to be positioned between other components of the high-power amplifier module through through holes. In this embodiment, the inner wall of the original through hole only needs to be processed into a threaded inner wall matched with the M2 screw, which can become a threaded hole 1121 for fixing the bracket assembly 12 to each other, which is very convenient for processing operations.
在其中一个实施方式中,分体设置的支架组件12避让隔离器11的相对两侧的连接线113,而第三根连接线113难以实现避让,因此第一支架121的 中间朝向远离电路板101的方向凸起,并与电路板101之间形成第一避让槽1211。第一避让槽1211用于穿设连接线113。可以理解,在其他实施方式中,避让槽还可以设置于第二支架122与电路板101之间,只要能够实现避让对应的连接线113即可。In one embodiment, the bracket assembly 12 provided separately avoids the connecting wires 113 on opposite sides of the isolator 11 , and the third connecting wire 113 is difficult to avoid, so the middle of the first bracket 121 faces away from the circuit board 101 . A first escape groove 1211 is formed between it and the circuit board 101 . The first escape groove 1211 is used for passing the connecting wire 113 therethrough. It can be understood that, in other embodiments, the avoidance groove may also be provided between the second bracket 122 and the circuit board 101 , as long as the corresponding connecting wire 113 can be avoided.
在其中一个实施方式中,第一支架121与第二支架122通过焊接与电路板101相固定,且焊接过程与形成电路板101的贴片过程同步,如此设置,使得电路板101与隔离器组件10之间的固定不仅牢固可靠,且能够相应简化大功率功放模块整体的制作流程。可以理解,在其他实施方式中,电路板101与隔离器组件10之间还可以通过其他方式固定,例如胶粘,只要能够实现电路板101与隔离器11之间的固定即可。In one embodiment, the first bracket 121 and the second bracket 122 are fixed to the circuit board 101 by welding, and the welding process is synchronized with the patching process for forming the circuit board 101 , so that the circuit board 101 and the isolator assembly are arranged in this way The fixation between 10 is not only firm and reliable, but also can correspondingly simplify the overall production process of the high-power amplifier module. It can be understood that in other embodiments, the circuit board 101 and the isolator assembly 10 may also be fixed by other means, such as gluing, as long as the circuit board 101 and the isolator 11 can be fixed.
在其中一个实施方式中,第一支架121及第二支架122朝向电路板101的一侧分别为第一焊接部1212及第二焊接部1221。第一焊接部1212及第二焊接部1221用于与电路板101相互焊接。第一焊接部1212与第二焊接部1221均通过面接触与电路板101相互焊接。如此设置,不仅使得增加支架组件12与电路板101之间的连接强度;且支架组件12通过面接触与电路板101相互焊接,不易造成对电路板101的撕扯和损坏,如此便能够使隔离器组件10与电路板101相互固定后入库存放,也同时避免了隔离器11对电路板101产生的撕扯问题。In one embodiment, the sides of the first bracket 121 and the second bracket 122 facing the circuit board 101 are the first welding portion 1212 and the second welding portion 1221 , respectively. The first soldering portion 1212 and the second soldering portion 1221 are used for soldering with the circuit board 101 . The first soldering portion 1212 and the second soldering portion 1221 are both soldered to the circuit board 101 through surface contact. This arrangement not only increases the connection strength between the bracket assembly 12 and the circuit board 101; and the bracket assembly 12 is welded with the circuit board 101 through surface contact, which is not easy to cause tearing and damage to the circuit board 101, so that the isolator can be The assembly 10 and the circuit board 101 are fixed to each other and then stored in the warehouse, which also avoids the problem of tearing the circuit board 101 caused by the isolator 11 .
在其中一个实施方式中,支架组件12采用铁或合金等便于加工的材料制成。由于支架组件12与电路板101在焊接时,温度不能过高,而影响电路板101的性能。因此为了便于支架组件12与电路板101的焊接,支架组件12朝向电路板101的一侧覆设有电镀层。其中,电镀层包括镀银、镀金、镀镍的其中一种电镀层。可以理解,其他便于电镀的材料也可以用于镀覆于支架组 件12,只要能够实现便于焊接的目的即可;若不考虑加工便捷性以及加工成本,则支架组件12还可以用其他金属材料制成,例如不锈钢或合金铜等材料,只要能够实现固定隔离器11的即可。In one of the embodiments, the stent assembly 12 is made of materials that are easy to process, such as iron or alloys. When the bracket assembly 12 and the circuit board 101 are soldered, the temperature cannot be too high to affect the performance of the circuit board 101 . Therefore, in order to facilitate the welding of the bracket assembly 12 and the circuit board 101 , the side of the bracket assembly 12 facing the circuit board 101 is covered with an electroplating layer. Wherein, the electroplating layer includes one of silver plating, gold plating and nickel plating. It can be understood that other materials that are convenient for electroplating can also be used to coat the bracket assembly 12, as long as the purpose of facilitating welding can be achieved; if the processing convenience and processing cost are not considered, the bracket assembly 12 can also be made of other metal materials. It can be made of materials such as stainless steel or alloy copper, as long as the isolator 11 can be fixed.
支架组件12与隔离器11通过螺纹紧固件固定后,形成的整体利于与电路板相互定位并固定连接。After the bracket assembly 12 and the isolator 11 are fixed by threaded fasteners, the formed whole is favorable for mutual positioning and fixed connection with the circuit board.
其中,电路板101与隔离器组件10固定后形成电路板组件100。该电路板组件100在测试合格后,能够正常入库存放,以供大功率功放模块生产的下一阶段使用。The circuit board assembly 100 is formed after the circuit board 101 and the isolator assembly 10 are fixed. After passing the test, the circuit board assembly 100 can be normally put into stock for use in the next stage of high-power amplifier module production.
本申请一实施方式中提供一种大功率功放模块,通过设置支架组件,将隔离器固定于电路板,从而使得隔离器能够通过支架组件稳定地连接于电路板,且不会电路板造成拉扯和破坏,同时能够确保大功率功放模块的装配顺畅度。An embodiment of the present application provides a high-power power amplifier module. By setting a bracket assembly, the isolator is fixed to the circuit board, so that the isolator can be stably connected to the circuit board through the bracket assembly, and the circuit board will not be pulled and damaged. damage, while ensuring the smoothness of the assembly of the high-power power amplifier module.
本申请一实施方式中还提供一种射频拉远单元(图未示),包括上述的大功率功放模块。An embodiment of the present application also provides a remote radio unit (not shown in the figure), which includes the above-mentioned high-power power amplifier module.
请一并参阅图4及图5,图4为本申请一实施方式中大功率功放模块装配方法的流程示意图;图5为预电路板组件焊接时温度与时间的曲线示意图。Please refer to FIG. 4 and FIG. 5 together. FIG. 4 is a schematic flowchart of a method for assembling a high-power amplifier module according to an embodiment of the present application; FIG.
本申请一实施方式中还提供一种大功率功放模块装配方法。An embodiment of the present application also provides a method for assembling a high-power power amplifier module.
大功率功放模块装配方法包括如下步骤:The assembly method of the high-power amplifier module includes the following steps:
步骤S10,将隔离器组件预固定于电路板,以形成预电路板组件;Step S10, pre-fixing the isolator assembly on the circuit board to form a pre-circuit board assembly;
步骤S20,将获取的预电路板组件贴片过炉,以将隔离器组件固定于电路板,形成电路板组件;Step S20, pasting the obtained pre-circuit board assembly through a furnace to fix the isolator assembly on the circuit board to form a circuit board assembly;
步骤S30,将电路板组件安装于功放底板,并形成大功率功放模块。In step S30, the circuit board assembly is installed on the power amplifier bottom plate to form a high-power power amplifier module.
现有的隔离器通常在电路板贴片完成后,将其固定焊接于电路板。而在 本申请的一实施方式的步骤S20中,先隔离器组件放置于电路板的预设位置;再将隔离器组件与电路板一同放入贴片炉中,贴片过炉加热,从而使得电路板的贴片过程与隔离器组件固定于电路板的过程同步进行。原本生产电路板,贴片过炉为一道必要的工序,以形成功能符合要求的电路板。而在本实施方式中,将原本必要的过炉贴片工序与隔离器组件固定于电路板的焊接工序合二为一,使得电路板组件的整体加工工序被简化,且隔离器组件能够非常牢固地固定于电路板。如此设置,以简化电路板组件的加工过程。Existing isolators are usually fixed and soldered to the circuit board after the circuit board placement is completed. In step S20 of an embodiment of the present application, the isolator assembly is first placed in a preset position of the circuit board; then the isolator assembly and the circuit board are put into the SMT furnace together, and the SMD is heated through the furnace, so that the The placement process of the circuit board is performed simultaneously with the process of fixing the isolator assembly to the circuit board. Originally, in the production of circuit boards, patching and passing through the oven is a necessary process to form circuit boards with functions that meet the requirements. In this embodiment, the necessary pasting process and the soldering process for fixing the isolator assembly to the circuit board are combined into one, so that the overall processing process of the circuit board assembly is simplified, and the isolator assembly can be very firm. fixed to the circuit board. This arrangement simplifies the processing of the circuit board assembly.
此外,现有的隔离器在与电路板焊接后,用于电路板的性能测试。在电路板测试结束后,为了避免隔离器因重力而对电路板的拉扯并损坏电路板,需要拆除隔离器与电路板,并分别入库存放。而本实施方式中,隔离器组件包括隔离器以及支架组件;隔离器通过支架组件固定于电路板,能够有效避免隔离器直接拉扯而损坏电路板的问题发生,从而使得隔离器组件与电路板固定后形成的电路板组件能够正常进行入库、出库等部件周转流程,而不会导致隔离器因重力对电路板焊点的拉扯,损坏焊点的铜皮,造成电路板报废的严重事故。In addition, the existing isolator is used for performance testing of the circuit board after being soldered to the circuit board. After the circuit board test is completed, in order to avoid the isolator pulling the circuit board and damaging the circuit board due to gravity, the isolator and the circuit board need to be removed and stored separately. In this embodiment, the isolator assembly includes an isolator and a bracket assembly; the isolator is fixed to the circuit board through the bracket assembly, which can effectively avoid the problem that the isolator is directly pulled to damage the circuit board, so that the isolator assembly and the circuit board are fixed. The formed circuit board assembly can normally carry out the turnover process of components such as warehousing and warehousing, without causing the isolator to pull the solder joints of the circuit board due to gravity, damage the copper skin of the solder joints, and cause serious accidents in which the circuit board is scrapped.
进一步地,在将电路板组件连接至功放底板的生产过程中,可直接对新的电路板组件进行模块装配并测试,不再需要对嵌入式隔离器/环形器反复焊接,完好地保护隔离器和电路板,也同时避免了繁琐而反复地拆装隔离器步骤。Further, in the production process of connecting the circuit board assembly to the power amplifier bottom plate, the module assembly and testing of the new circuit board assembly can be carried out directly, and the embedded isolator/circulator does not need to be repeatedly welded, and the isolator is well protected. and circuit boards, and at the same time avoid the tedious and repeated steps of disassembling and assembling the isolator.
同时,电路板组件能够直接用于步骤S30中与功放底板的连接,从而能够使得大功率功放模块的整体安装流程更加顺畅,避免了频繁将隔离器及电路板单独出入库的情况。At the same time, the circuit board assembly can be directly used for the connection with the power amplifier bottom plate in step S30, so that the overall installation process of the high-power power amplifier module can be smoother, and the situation of frequently entering and leaving the isolator and the circuit board in and out of the warehouse is avoided.
在其中一个实施方式中,隔离器组件包括隔离器以及支架组件;将隔离 器组件预固定于电路板,以形成预电路板组件的步骤S10还包括:In one of the embodiments, the isolator assembly includes an isolator and a bracket assembly; the step S10 of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly further includes:
步骤S11,将支架组件固定于隔离器,并形成隔离器组件;Step S11, the bracket assembly is fixed to the isolator, and the isolator assembly is formed;
步骤S12,将隔离器组件通过定位工装固定于电路板,以形成预电路板组件。In step S12, the isolator assembly is fixed to the circuit board through a positioning tool to form a pre-circuit board assembly.
步骤S11及步骤S12中,支架组件与隔离器相对固定后,通过定位工装将隔离器组件预固定至电路板上,以备贴片过炉。在功放电路板贴片过炉时,将带有支架组件的隔离器和功放电路板同时装入定位工装中,不仅使隔离器能够精准地定位于电路板的预设位置。如此设置,隔离器组件与电路板之间便于安装及固定,利于流水线生产。In step S11 and step S12, after the bracket assembly and the isolator are relatively fixed, the isolator assembly is pre-fixed to the circuit board by using a positioning tool, so as to prepare for patching. When the power amplifier circuit board is pasted through the oven, the isolator with the bracket assembly and the power amplifier circuit board are loaded into the positioning tool at the same time, which not only enables the isolator to be accurately positioned at the preset position of the circuit board. This arrangement facilitates installation and fixation between the isolator component and the circuit board, which is beneficial to assembly line production.
可以理解,在其他实施方式中,隔离器组件还可以通过以下步骤预固定于电路板:将隔离器预固定于电路板后;将支架组件安装于隔离器,以形成预电路板组件。It can be understood that in other embodiments, the isolator assembly can also be pre-fixed to the circuit board through the following steps: after the isolator is pre-fixed to the circuit board; and the bracket assembly is mounted on the isolator to form a pre-circuit board assembly.
隔离器与支架组件之间通过螺纹紧固件相互固定,可以理解,在其他实施方式中,隔离器还可以通过卡扣等于直接组件相互固定。The isolator and the bracket assembly are fixed to each other by threaded fasteners. It can be understood that, in other embodiments, the isolator can also be fixed to each other by means of a snap, which is equivalent to a direct assembly.
在其中一个实施方式中,将隔离器组件预固定于电路板,以形成预电路板组件的步骤S10之前还包括:In one of the embodiments, before the step S10 of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly, it further includes:
步骤S01,为电路板刷焊料。Step S01, brushing solder for the circuit board.
具体地,步骤S11中,电路板与支架组件通过焊接固定连接,因此需要在电路板的预设位置铺上一层焊料,以使得支架组件与电路板贴片过炉时,能够直接相互焊接。其中,焊料为锡基焊料,以使得焊接的温度范围正好落入电路板过贴片炉的温度范围内,从而使得电路板及隔离器组件的焊接与电路板贴片同步进行。可以理解,在其他实施方式中,焊料还可以为其他能够在280℃以下进行焊接的材料。Specifically, in step S11 , the circuit board and the bracket assembly are fixedly connected by welding, so a layer of solder needs to be laid on a preset position of the circuit board, so that the bracket assembly and the circuit board can be directly welded to each other when they pass through the oven. Wherein, the solder is tin-based solder, so that the temperature range of the soldering just falls within the temperature range of the circuit board passing through the patch furnace, so that the welding of the circuit board and the isolator assembly and the circuit board patching are performed synchronously. It can be understood that, in other embodiments, the solder can also be other materials that can be soldered below 280°C.
此外,电路板通过锡基焊料利于与具有电镀层的支架组件相互焊接,连接强度较好,从而使得隔离器不会通过支架组件对电路板造成拉扯和损坏。In addition, the use of tin-based solder facilitates the mutual welding of the circuit board with the bracket assembly having the electroplating layer, and the connection strength is good, so that the isolator will not cause pulling and damage to the circuit board through the bracket assembly.
在其中一个实施方式中,步骤S20中的隔离器组件包括隔离器以及支架组件步骤包括:In one embodiment, the isolator assembly in step S20 includes an isolator and a bracket assembly step including:
步骤S21,将电路板通过贴片过炉与支架组件相互焊接,以将支架组件固定于电路板,并形成电路板组件;Step S21, welding the circuit board to the bracket assembly through the patch furnace, so as to fix the bracket assembly to the circuit board, and form the circuit board assembly;
其中,焊接方式为锡焊;焊接的温度在200℃~280℃之间。Among them, the soldering method is tin soldering; the soldering temperature is between 200°C and 280°C.
具体地,电路板与支架组件之间通过焊接的方式连接,能够使得两者之间稳固连接,且支架组件不容易产生对电路板的拉扯及损坏。如图5所示,图中所示曲线为电路板与支架组件贴片过炉时,根据焊接时间与焊接温度焊料形态变化的关系曲线,有图可知焊料融化并焊接的最佳温度在220℃~260℃。在该温度区间内,电路板与支架组件之间的焊接效果最佳。Specifically, the circuit board and the bracket assembly are connected by welding, so that the two can be firmly connected, and the bracket assembly is not easily pulled and damaged to the circuit board. As shown in Figure 5, the curve shown in the figure is the relationship between the soldering time and the soldering temperature when the circuit board and the bracket assembly are pasted through the furnace. The figure shows that the optimal temperature for the solder to melt and solder is 220℃ ~260°C. In this temperature range, the best soldering effect between the circuit board and the bracket assembly.
本申请一实施方式中还提供一种大功率功放模块装配方法,且该大功率功放模块装配方法将隔离器组件固定于电路板,能够有效避免隔离器直接拉扯而损坏电路板的问题发生,从而使得隔离器组件与电路板固定后形成的电路板组件能够直接入库存放,避免了繁琐而反复地拆装隔离器步骤。An embodiment of the present application also provides a method for assembling a high-power power amplifier module, and the method for assembling a high-power power amplifier module fixes the isolator component on the circuit board, which can effectively avoid the problem that the isolator is directly pulled to damage the circuit board, thereby The circuit board assembly formed after the isolator assembly and the circuit board are fixed can be directly stored in stock, avoiding the tedious and repeated steps of disassembling and assembling the isolator.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围 应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application should be determined by the appended claims.

Claims (12)

  1. 一种大功率功放模块,其特征在于,所述大功率功放模块包括电路板以及隔离器组件,所述隔离器组件包括隔离器以及支架组件,所述隔离器通过所述支架组件固定于所述电路板。A high-power power amplifier module, characterized in that the high-power power amplifier module includes a circuit board and an isolator assembly, the isolator assembly includes an isolator and a bracket assembly, and the isolator is fixed to the circuit board.
  2. 根据权利要求1所述的大功率功放模块,其中,所述支架组件与所述隔离器之间相互固定,所述支架组件通过焊接固定于所述电路板。The high-power amplifier module according to claim 1, wherein the bracket assembly and the isolator are fixed to each other, and the bracket assembly is fixed to the circuit board by welding.
  3. 根据权利要求2所述的大功率功放模块,其中,所述支架组件围设所述隔离器,并通过螺纹紧固件与所述隔离器固定。The high-power amplifier module according to claim 2, wherein the bracket assembly surrounds the isolator and is fixed to the isolator by threaded fasteners.
  4. 根据权利要求2所述的大功率功放模块,其中,所述支架组件朝向所述电路板的一侧镀覆有电镀层。The high-power amplifier module according to claim 2, wherein a side of the bracket assembly facing the circuit board is plated with an electroplating layer.
  5. 根据权利要求1所述的大功率功放模块,其中,所述电路板开设有安装槽,所述安装槽用于嵌入所述隔离器。The high-power power amplifier module according to claim 1, wherein the circuit board is provided with an installation groove, and the installation groove is used for embedding the isolator.
  6. 根据权利要求1所述的大功率功放模块,其中,所述支架组件包括第一支架及第二支架,所述第一支架及所述第二支架分别设置于所述隔离器的相对两侧。The high-power amplifier module according to claim 1, wherein the bracket assembly comprises a first bracket and a second bracket, and the first bracket and the second bracket are respectively disposed on opposite sides of the isolator.
  7. 根据权利要求1所述的大功率功放模块,其中,所述支架组件通过面接触焊接于所述电路板。The high-power amplifier module according to claim 1, wherein the bracket assembly is welded to the circuit board by surface contact.
  8. 一种射频拉远单元,包括大功率功放模块,其特征在于,所述大功率功放模块为如权利要求1~7任意一项所述的大功率功放模块。A remote radio unit, comprising a high-power power amplifier module, characterized in that, the high-power power amplifier module is the high-power power amplifier module according to any one of claims 1 to 7.
  9. 一种大功率功放模块装配方法,其特征在于,所述大功率功放模块装配方法包括:A method for assembling a high-power power amplifier module, characterized in that the method for assembling a high-power power amplifier module comprises:
    将隔离器组件预固定于电路板,以形成预电路板组件;pre-fixing the isolator assembly to the circuit board to form a pre-circuit board assembly;
    将获取的所述预电路板组件贴片过炉,以将隔离器组件固定于所述电路 板,形成电路板组件;The obtained pre-circuit board assembly is patched through an oven to fix the isolator assembly on the circuit board to form a circuit board assembly;
    将所述电路板组件安装于功放底板,并形成大功率功放模块。The circuit board assembly is installed on the power amplifier bottom plate to form a high-power power amplifier module.
  10. 根据权利要求9所述的大功率功放模块装配方法,其中,所述隔离器组件包括隔离器以及支架组件;将隔离器组件预固定于电路板,以形成预电路板组件的步骤还包括:The method for assembling a high-power power amplifier module according to claim 9, wherein the isolator assembly comprises an isolator and a bracket assembly; the step of pre-fixing the isolator assembly to a circuit board to form a pre-circuit board assembly further comprises:
    将所述支架组件固定于所述隔离器,并形成隔离器组件;securing the bracket assembly to the isolator and forming an isolator assembly;
    将所述隔离器组件通过定位工装固定于所述电路板,以形成预电路板组件。The isolator assembly is secured to the circuit board by a positioning tool to form a pre-circuit board assembly.
  11. 根据权利要求10所述的大功率功放模块装配方法,其中,将隔离器组件预固定于电路板,以形成预电路板组件的步骤之前还包括:The method for assembling a high-power amplifier module according to claim 10, wherein before the step of pre-fixing the isolator assembly to the circuit board to form the pre-circuit board assembly, it further comprises:
    为所述电路板刷焊料。Brush the circuit board with solder.
  12. 根据权利要求11所述的大功率功放模块装配方法,其中,将获取的所述预电路板组件贴片过炉的步骤包括:The method for assembling a high-power amplifier module according to claim 11, wherein the step of passing the obtained pre-circuit board assembly through a patch oven comprises:
    将所述电路板通过贴片过炉与所述支架组件相互焊接,以将支架组件固定于电路板,并形成电路板组件;Welding the circuit board with the bracket assembly through a patch furnace to fix the bracket assembly on the circuit board and form a circuit board assembly;
    其中,焊接方式为锡焊;焊接温度为200℃~280℃。Among them, the soldering method is tin soldering; the soldering temperature is 200℃~280℃.
PCT/CN2021/091265 2020-09-28 2021-04-30 High-power power amplification module and method for assembling high-power power amplification module WO2022062408A1 (en)

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