WO2022057251A1 - 用于在线检测卷烟小盒的包装密封度的系统 - Google Patents
用于在线检测卷烟小盒的包装密封度的系统 Download PDFInfo
- Publication number
- WO2022057251A1 WO2022057251A1 PCT/CN2021/087496 CN2021087496W WO2022057251A1 WO 2022057251 A1 WO2022057251 A1 WO 2022057251A1 CN 2021087496 W CN2021087496 W CN 2021087496W WO 2022057251 A1 WO2022057251 A1 WO 2022057251A1
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- Prior art keywords
- conveyor belt
- cigarette
- detection
- detection box
- box cover
- Prior art date
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 76
- 238000012360 testing method Methods 0.000 title claims abstract description 28
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 11
- 239000000523 sample Substances 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims description 98
- 238000007789 sealing Methods 0.000 claims description 26
- 238000012544 monitoring process Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000003908 quality control method Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 241000208125 Nicotiana Species 0.000 description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
- G01M3/3236—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by monitoring the interior space of the containers
- G01M3/3272—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators by monitoring the interior space of the containers for verifying the internal pressure of closed containers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/32—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
- G01M3/3209—Details, e.g. container closure devices
Definitions
- the invention relates to the field of tobacco detection, and more particularly, to a system for online monitoring of the sealing degree of packaging of cigarette packs.
- Cigarette packaging is the last link in the production of finished cigarettes, and the tightness of cigarette packs has an important impact on the quality of cigarettes.
- the accurate detection of the tightness of cigarette packs is not only the premise of ensuring the interests of consumers, but also the premise of guiding cigarette manufacturers to improve the cigarette packaging process and the quality of cigarette products.
- Cigarette Small Box According to the industry standard YC/T140-1998 "Inflation Method for Determination of Sealing Degree of Cigarette Small Box" formulated by the State Tobacco Monopoly Administration, this method is only suitable for measuring the tightness of soft pack cigarettes, and the test accuracy is not high, so this method has been abolished .
- Chinese Patent Publication No.: CN 104792470 A discloses a method for measuring the tightness of cigarette packs, which is based on pressure sensing-based detection of the tightness of cigarette packages, and can identify the location of air leakage.
- Chinese Patent (Publication No.: CN 207662572 U) discloses a device for detecting the tightness of cigarette packages, including a testing host A and a heat sealer B, which can intuitively determine the tightness and leakage of cigarette packages.
- Chinese Patent (Publication No.: CN 103969423 B) discloses a method and device for detecting the tightness of cigarette packaging transparent paper based on pressure sensing, so that a pressure difference is generated between the inside and the external environment of the cigarette pack; the pressure value of the external environment of the cigarette pack is collected in real time, Until the inner and outer pressures of the cigarette pack reach equilibrium; the pressure change curve is obtained according to the pressure value of the external environment of the cigarette pack at each moment; the sealing degree of the transparent paper of the cigarette package is determined according to the pressure change rate.
- the present invention provides a system for on-line detection of the packaging tightness of cigarette packets.
- the detection system can detect the packaging tightness of cigarette packets one by one with high throughput online, thereby realizing online quality control. .
- the detection system comprises: a first conveyor belt; a plurality of detection box bases, the plurality of detection box bases are arranged on the first conveyor belt at predetermined intervals, and the cigarette packets to be tested are sequentially conveyed to each detection box base a second conveyor belt, the second conveyor belt is arranged above the first conveyor belt, and the center plane of the second conveyor belt coincides with the center plane of the first conveyor belt; a plurality of detection box covers, the plurality of detection box covers are in predetermined
- the spacing is set on the second conveyor belt, each detection box cover is a cuboid structure with an inner cavity and one end face is open and has a slit on one side, and the detection box cover located on the lower end face of the second conveyor belt during the detection passes through The opening cooperates with the base of the detection box directly below to accommodate the cigarette packet in the cavity; and a detection probe, the detection probe is arranged just below the lower end face, and is connected with the detection box cover during detection.
- the one side surface is in contact with and aligne
- the detection probe may include: a sealing device tangential to the one side surface to seal the detection box cover during detection; an air flow conducting device disposed in the center of the sealing device, and communicating with the slit during detection to provide a constant suction air flow to the interior of the detection box lid; and a pressure monitoring element connected to the airflow conducting device to monitor pressure changes in the airflow conducting device.
- the airflow conducting device may include a negative pressure generating system and a flow controller for generating a constant airflow.
- p t is the measured pressure outside the cigarette case
- p t0 is the initial measured pressure outside the cigarette case
- p e is the final measured pressure when the air pressure inside and outside the cigarette case is balanced
- V 1 is the cigarette small case.
- the outer volume of the box body, t is the time
- KB is the Boltzmann constant (1.38 ⁇ 10 -23 J/K)
- T is the absolute temperature of the ideal gas
- m is the average molecular mass of air (29 ⁇ 1.67 ⁇ 10-27 kg)
- A is the area of the gas overflow hole of the cigarette pack.
- each of the plurality of test box bases may include: a hard bottom plate fixed on the first conveyor belt; and a soft gasket disposed on the hard bottom a bottom plate; and a fixing piece, the fixing piece is arranged on the soft sealing gasket and used for fixing the cigarette pack.
- the detection system according to the present invention may further include a cigarette pack rejecting device, the cigarette pack rejecting device is arranged downstream of the first conveyor belt in the conveying direction of the cigarette packets, so as to reject cigarettes whose sealing degree exceeds a preset threshold value. small box.
- the running speed of the first conveyor belt is the same as the running speed of the second conveyor belt.
- the time during which the detection probe is in contact with the slit may be between 0.05s and 0.1s.
- the second conveyor belt may have an inverted trapezoidal structure.
- each of the plurality of detection box covers may be made of a rigid material.
- FIG. 1 is a schematic diagram of the overall structure of a detection system according to an embodiment of the present invention.
- FIG. 2 is a schematic structural diagram of a measuring mechanism according to an embodiment of the present invention.
- FIG. 3 is a schematic structural diagram of a detection box base according to another embodiment of the present invention.
- FIG. 4 is a schematic diagram of the detection process of the detection system according to the present invention.
- the detection system includes a motion mechanism and a measurement mechanism, wherein the motion mechanism includes a first conveyor belt 1 and a second conveyor belt 2, the measurement mechanism includes a plurality of detection boxes and detection probes 3, among the plurality of detection boxes Each of these is composed of a detection box cover 4 and a detection box base 5, as shown in FIG. 1 .
- a plurality of detection box bases 5 are arranged on the first conveyor belt 1 at predetermined intervals, and the cigarette packets 6 to be tested are sequentially conveyed to each detection box base 5 .
- the second conveyor belt 2 is arranged above the first conveyor belt 1 , and the center plane of the second conveyor belt coincides with the center plane of the first conveyor belt.
- the second conveyor belt may have an inverted trapezoidal structure, as shown in FIG. 1 .
- a plurality of detection box covers 4 are arranged on the second conveyor belt 2 at predetermined intervals, each detection box cover is a rectangular parallelepiped structure with an inner cavity and an open end surface, and has a slit 41 on one side surface.
- the detection box cover 4 located on the lower end face of the second conveyor belt 2 cooperates with the detection box base 5 directly below through the opening, so as to accommodate the cigarette packet in the cavity.
- the size of the test box cover matches the size of the test box base to fit over the test box base during testing.
- the detection box cover can be made of hard materials, such as stainless steel, aluminum alloy, engineering plastics, and the like.
- the detection probe 3 is disposed just below the lower end face of the second conveyor belt 2, and is in contact with the one side surface of the detection box cover 4 during detection and is aligned with the slit 41, so as to detect the detection probe located at the Detects the tightness of the packaging of the cigarette packets inside the lid.
- the detection system according to the present invention can adjust the number of detection box covers, the number of detection box bases, the running speed of the first conveyor belt and the running speed of the second conveyor belt according to actual needs.
- the operating speed of the first conveyor belt may be the same as the operating speed of the second conveyor belt.
- the detection box cover 4 runs to the lower end face of the first conveyor belt 2 , it just fits with the detection box base 5 .
- the running speed of the detection box is matched with the running speed of the cigarette pack, thereby realizing the sequential detection of the sealing degree of the cigarette pack. Therefore, the detection system according to the present invention can detect the package sealing degree of the cigarette packets on-line with high throughput, so as to realize the on-line quality control.
- the detection probe 3 may further include a sealing device 31 , an air flow conducting device 32 and a pressure monitoring element 33 , as shown in FIG. 2 .
- the sealing device 31 is tangent to the side of the detection box cover forming the slit 41 to seal the detection box cover during detection.
- the airflow conducting means 32 is arranged in the center of the sealing means 31 and communicates with the slit 41 during the detection, so as to provide a constant suction air flow to the inside of the detection box cover.
- the time for the detection probe to be in contact with the slit during detection may be between 0.05s and 0.1s.
- the airflow conducting device 32 may include a negative pressure generating system and a flow controller for generating a constant airflow.
- a pressure monitoring element 33 is connected to the airflow conducting means 32 to monitor pressure changes of said airflow conducting means. Since the small package of cigarettes has a certain air permeability, the pressure change of the airflow conduction device will inevitably be caused during the sealing process between the detection probe and the detection box. Further, the pressure change is represented by the following formula:
- p t is the measured pressure outside the cigarette case
- p t0 is the initial measured pressure outside the cigarette case
- p e is the final measured pressure when the air pressure inside and outside the cigarette case is balanced
- V 1 is the cigarette small case.
- the outer volume of the box body, t is the time
- KB is the Boltzmann constant (1.38 ⁇ 10 -23 J/K)
- T is the absolute temperature of the ideal gas
- m is the average molecular mass of air (29 ⁇ 1.67 ⁇ 10-27 kg)
- A is the area of the gas overflow hole of the cigarette pack.
- the gas overflow hole area of the cigarette pack can be obtained by fitting the pressure change detection curve, which can reflect the packing tightness of the cigarette pack.
- each detection box base 5 may include a hard bottom plate 51 , a soft sealing gasket 52 and a fixing member 53 .
- the hard bottom plate 51 is fixed on the first conveyor belt 1
- the soft gasket 52 is arranged on the hard bottom plate 51 .
- the fixing member 53 is arranged on the soft sealing pad 52 for fixing the cigarette pack 6 .
- the detection box cover matches the size of the detection box base. When the detection box cover is matched with the detection box base, the detection box cover squeezes the soft sealing gasket 52 to realize the storage of the cigarette pack and the sealing of the detection box.
- the sealing of the detection box means that the inner cavity of the detection box is communicated with the outside only through the slit on the side end face of the detection box cover.
- the detection system according to the present invention may further include a cigarette pack rejecting device 7, which is arranged downstream of the first conveyor belt 1 in the conveying direction of the cigarette packets, so as to reject the sealing degree exceeding a predetermined level. Thresholded cigarette packets.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
Description
Claims (10)
- 一种用于在线检测卷烟小盒的包装密封度的系统,包括:第一传送带;多个检测盒底座,所述多个检测盒底座以预定间距设置在所述第一传送带上,待检测的卷烟小盒被依次输送到每一个检测盒底座上;第二传送带,所述第二传送带设置在所述第一传送带的上方,并且所述第二传送带的中心面与所述第一传送带的中心面重合;多个检测盒盖,所述多个检测盒盖以预定间距设置在所述第二传送带上,每一个检测盒盖都是具有内部空腔且一个端面开口的长方体结构且在一个侧面上具有狭缝,并且检测期间位于所述第二传送带的下端面的检测盒盖通过所述开口与正下方的检测盒底座配合,以将卷烟小盒容纳在所述空腔内;和检测探头,所述检测探头设置在所述下端面的正下方,并且在检测期间与所述检测盒盖的所述一个侧面相接触并对准所述狭缝,以通过所述狭缝检测位于所述检测盒盖内的卷烟小盒的包装密封度。
- 根据权利要求1所述的系统,其中,所述检测探头包括:密封装置,所述密封装置在检测期间与所述一个侧面相切以密封所述检测盒盖;气流传导装置,所述气流传导装置设置在所述密封装置的中央,并且在检测期间与所述狭缝连通,以便将恒定的抽吸气流提供到所述检测盒盖的内部;和压力监测元件,所述压力监测元件连接到所述气流传导装置,以监测所述气流传导装置的压力变化。
- 根据权利要求2所述的系统,其中,所述气流传导装置包括负压发生系统和用于产生恒定气流的流量控制器。
- 根据权利要求1所述的系统,其中,所述多个检测盒底座中的每一个都包括:硬质底板,所述硬质底板固定在所述第一传送带上;软质密封垫,所述软质密封垫设置在所述硬质底板上;和固定件,所述固定件设置在所述软质密封垫上并用于固定卷烟小盒。
- 根据权利要求1所述的系统,还包括:烟包剔除装置,所述烟包剔除装置在卷烟小盒的输送方向上设置在所述第一传送带的下游,以剔除密封度超过预设阈值的卷烟小盒。
- 根据权利要求1所述的系统,其中,所述第一传送带的运行速度与所述第二传送带的运行速度相同。
- 根据权利要求1所述的系统,其中,所述检测探头在检测期间与所述狭缝接触的时间在0.05s~0.1s之间。
- 根据权利要求1所述的系统,其中,所述第二传送带具有倒梯形结构。
- 根据权利要求1所述的系统,其中,所述多个检测盒盖中的每一个都由硬质材料制成。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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JP2023517724A JP2023544688A (ja) | 2020-09-16 | 2021-04-15 | シガレットボックスの包装気密度をオンラインで試験するシステム |
EP21868089.0A EP4215892A1 (en) | 2020-09-16 | 2021-04-15 | System for online testing of packaging tightness of cigarette boxes |
US18/245,519 US20230366770A1 (en) | 2020-09-16 | 2021-04-15 | System for online testing of packaging tightness of cigarette boxes |
KR1020237012066A KR20230069146A (ko) | 2020-09-16 | 2021-04-15 | 담배 패킷의 포장 기밀도 온라인 감지 시스템 |
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CN202010971214.9 | 2020-09-16 | ||
CN202010971214.9A CN114264436B (zh) | 2020-09-16 | 用于在线检测卷烟小盒的包装密封度的系统 |
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EP (1) | EP4215892A1 (zh) |
JP (1) | JP2023544688A (zh) |
KR (1) | KR20230069146A (zh) |
WO (1) | WO2022057251A1 (zh) |
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CN115265876A (zh) * | 2022-07-12 | 2022-11-01 | 红塔烟草(集团)有限责任公司 | 一种硬盒卷烟烟盒开合力检测装置及其检测方法 |
Families Citing this family (1)
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CN117929392B (zh) * | 2024-03-15 | 2024-06-18 | 深圳华龙讯达信息技术股份有限公司 | 基于智慧数据分析的烟包外观成像检测系统及方法 |
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2021
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- 2021-04-15 EP EP21868089.0A patent/EP4215892A1/en active Pending
- 2021-04-15 US US18/245,519 patent/US20230366770A1/en active Pending
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- 2021-04-15 KR KR1020237012066A patent/KR20230069146A/ko active Search and Examination
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