WO2022057177A1 - Dual valve-structured low-temperature pump - Google Patents

Dual valve-structured low-temperature pump Download PDF

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Publication number
WO2022057177A1
WO2022057177A1 PCT/CN2021/072640 CN2021072640W WO2022057177A1 WO 2022057177 A1 WO2022057177 A1 WO 2022057177A1 CN 2021072640 W CN2021072640 W CN 2021072640W WO 2022057177 A1 WO2022057177 A1 WO 2022057177A1
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valve
main
pump body
main valve
front valve
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PCT/CN2021/072640
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French (fr)
Chinese (zh)
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常振旗
赵保旭
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中国科学技术大学
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Publication of WO2022057177A1 publication Critical patent/WO2022057177A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/123Fluid connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/14Provisions for readily assembling or disassembling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Details Of Valves (AREA)

Abstract

A dual valve-structured low-temperature pump, comprising a pump body, a sleeve pipe, a main valve base (9), a main valve rod, a main valve door (11), a main driver (8), a front valve base (10), a front valve rod, a front valve door (14), a front driver (7), a sealing and locking apparatus, a primary condensation-adsorption apparatus (4), and a secondary condensation-adsorption apparatus (5). The front valve base (10), the front valve door (14), the main valve door (11), the main valve base (9) are provided sequentially. The main valve base (9) is provided at the front end of the pump body. The primary condensation-adsorption apparatus (4) and the secondary condensation-adsorption apparatus (5) are arranged within the pump body. The sleeve pipe runs through the pump body. The main valve rod is movably provided in the sleeve pipe. The front valve rod is movably provided in the main valve rod. The front valve base (10) is provided on a docking opening of a conduit (12) in communication with the pump body. When a fault occurs, the front driver (7) drives the front valve door (14) via the front valve rod to move onto the front valve base (10), the sealing and locking apparatus sealedly fixes the front valve door (14) to the front vale base (10), thus severing communication with the conduit (12), the primary driver (8) drives the main valve door (11) via the main valve rod onto the main valve base (9) so as to seal the pump body, and the faulty pump body is replaced, thus implementing the replacement of a faulty low-temperature pump without stopping a nuclear reactor.

Description

一种双阀门结构的低温泵A cryopump with double valve structure
本申请要求于2020年9月16日提交中国专利局、申请号为202010972917.3、发明名称为“一种双阀门结构的低温泵”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on September 16, 2020 with the application number 202010972917.3 and the title of the invention is "a cryopump with dual valve structure", the entire contents of which are incorporated herein by reference middle.
技术领域technical field
本发明属于核聚变设备技术领域,更具体地说,涉及一种双阀门结构的低温泵。The invention belongs to the technical field of nuclear fusion equipment, and more particularly relates to a cryogenic pump with a double valve structure.
背景技术Background technique
工业的发展离不开能源,而核能因其清洁和燃料资源储备丰富是未来能源的主要支柱,聚变能作为核能之一更是被寄托终结能源危机的厚望。托卡马克装置是目前研究聚变最有效的手段之一,目前世界上科技发达国家都在开展相关研究。中国作为世界能源消耗大国和科技强国,对聚变能的研究一直处于世界先进水平。目前国内建成的EAST托卡马克装置位居世界先列。The development of industry is inseparable from energy, and nuclear energy is the main pillar of future energy because of its cleanness and abundant fuel resources. Fusion energy, as one of nuclear energy, is pinned to end the energy crisis. The tokamak device is one of the most effective means to study fusion at present, and relevant researches are currently being carried out in the developed countries in the world. As the world's largest energy-consuming country and a powerful country in science and technology, China's research on fusion energy has always been at the world's advanced level. At present, the EAST tokamak device built in China ranks first in the world.
中国在积极参与ITER(国际热核聚变实验堆)研究的同时也在开展下一代先进聚变堆CFETR(中国聚变工程实验堆)的研究工作,旨在建成先进的、安全和可靠的聚变实验装置,为未来的商业示范电厂的成功建立扫平技术上的障碍。While actively participating in ITER (International Thermonuclear Fusion Experimental Reactor) research, China is also carrying out research work on the next-generation advanced fusion reactor CFETR (China Fusion Engineering Experimental Reactor), aiming to build an advanced, safe and reliable fusion experimental device. Remove technical barriers to the successful establishment of future commercial demonstration power plants.
CFETR的主机是一个大型托卡马克装置,氘氚燃料在其内部发生聚变反应释放能量,因燃烧率的限制绝大多数燃料来不及发生反应就需被排出。而反应的部分会产生影响等离子体稳定性的氦粒子,这些粒子与偏滤器靶板作用后形成中性气体粒子,并和未反应的氘氚气体被排出。低温泵因其抽速大且无转动部件的特点被选作CFETR的主真空泵。CFETR整个真空系统由若干台低温泵组成,通过交替运行的方式提供稳定的抽速和真空度。The main engine of CFETR is a large tokamak device, in which deuterium and tritium fuels undergo fusion reactions to release energy. Due to the limitation of combustion rate, most of the fuels need to be discharged before they can react. The reaction part produces helium particles that affect the stability of the plasma. These particles interact with the divertor target plate to form neutral gas particles, and are discharged with unreacted deuterium-tritium gas. A cryopump was selected as the main vacuum pump for CFETR due to its high pumping speed and no rotating parts. The entire vacuum system of CFETR consists of several cryopumps, which provide stable pumping speed and vacuum degree through alternate operation.
目前商用的低温泵大多是国外产品,且大多采用低温冷头制冷低温障板的结构,虽然效率高,但抽气量小且含有电气设备在强辐照和强磁场环境下容易失效。ITER型低温泵经过20多年的设计研究虽然能够适应聚变条件下的运行,但是相较于ITER,CFETR拥有更高的物理参数和更大的负荷因子,这意味着CFETR的连续运行时间更久,排气量更大。而从连续运行的角度来看,ITER型 低温泵的安全性和功用性已不能满足CFETR的要求。At present, most of the commercial cryopumps are foreign products, and most of them use the structure of low temperature cold head to cool the low temperature baffle. Although the efficiency is high, the pumping volume is small and the electrical equipment is easy to fail in the environment of strong irradiation and strong magnetic field. After more than 20 years of design and research, the ITER cryopump can adapt to the operation under fusion conditions, but compared with the ITER, the CFETR has higher physical parameters and a larger load factor, which means that the continuous operation time of the CFETR is longer. Exhaust volume is larger. From the point of view of continuous operation, the safety and functionality of the ITER cryopump can no longer meet the requirements of CFETR.
因此,如何提供一种双阀门结构的低温泵,以实现不停核反应堆更换故障低温泵,是目前本领域技术人员亟待解决的技术问题。Therefore, how to provide a cryopump with a double valve structure so as to realize the non-stop replacement of the faulty cryopump in the nuclear reactor is a technical problem to be solved urgently by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种双阀门结构的低温泵,以实现不停核反应堆更换故障低温泵。In view of this, the purpose of the present invention is to provide a cryopump with a double valve structure, so as to realize the non-stop replacement of a faulty cryopump in a nuclear reactor.
为了达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种双阀门结构的低温泵,包括泵体、套管、主阀座、主阀杆、主阀门、主驱动器、前阀座、前阀杆、前阀门、前驱动器、密封锁紧装置、一级冷凝吸附装置和二级冷凝吸附装置,其中,A cryogenic pump with a double valve structure, comprising a pump body, a casing, a main valve seat, a main valve stem, a main valve, a main driver, a front valve seat, a front valve stem, a front valve, a front driver, a sealing locking device, a Stage condensation adsorption device and secondary condensation adsorption device, wherein,
所述主阀座设置在所述泵体的前端,所述主阀门位于所述主阀座的前端,所述前阀门位于所述主阀门的前端,所述前阀座位于所述前阀门的前端,The main valve seat is located at the front end of the pump body, the main valve is located at the front end of the main valve seat, the front valve is located at the front end of the main valve, and the front valve seat is located at the front end of the front valve. front end,
所述一级冷凝吸附装置和所述二级冷凝吸附装置内置在所述泵体中,所述一级冷凝吸附装置和所述二级冷凝吸附装置的超临界氦管道进出口连通至所述泵体的后端,The primary condensation adsorption device and the secondary condensation adsorption device are built in the pump body, and the inlet and outlet of the supercritical helium pipeline of the primary condensation adsorption device and the secondary condensation adsorption device are connected to the pump rear end of the body,
所述套管穿过所述泵体的前端和后端,所述主阀杆移动的设置在所述套管中,所述前阀杆移动的设置在所述主阀杆中,所述主阀杆与所述主驱动器连接,所述前阀杆与所述前驱动器连接,The sleeve passes through the front and rear ends of the pump body, the main valve stem is set in the sleeve for moving, the front valve stem is moved and set in the main valve stem, and the main valve stem is moved. a valve stem is connected with the main driver, the front valve stem is connected with the front driver,
所述主阀门设置在所述主阀杆的端部,所述前阀门设置在所述前阀杆的端部,The main valve is arranged at the end of the main valve stem, the front valve is arranged at the end of the front valve stem,
所述前阀座设置在与所述泵体连通的管道的对接口上,The front valve seat is arranged on the butting port of the pipeline communicating with the pump body,
正常工况下,Under normal conditions,
所述泵体开启时,所述前阀门、所述主阀门位于所述主阀座和所述前阀座之间,所述管道与所述泵体连通,从所述管道过来的气体进入所述泵体后,先经过所述一级冷凝吸附装置进行第一次降温冷凝吸附,然后,剩余的难冷凝气体经过所述二级冷凝吸附装置进行第二次降温冷凝吸附,When the pump body is opened, the front valve and the main valve are located between the main valve seat and the front valve seat, the pipeline is communicated with the pump body, and the gas from the pipeline enters the pump body. After the pump body is described, the first cooling condensation adsorption is carried out through the first-stage condensation adsorption device, and then the remaining difficult-to-condensable gas is subjected to the second cooling condensation adsorption through the second-stage condensation adsorption device,
发生故障时,When a failure occurs,
所述前驱动器通过所述前阀杆驱动所述前阀门移动至所述前阀座上,所述密封锁紧装置将所述前阀门密封固定在所述前阀座上,切断与所述管道的连通,The front driver drives the front valve to move to the front valve seat through the front valve rod, and the sealing locking device seals and fixes the front valve on the front valve seat, cutting off the connection with the pipeline. connection,
所述主驱动器通过所述主阀杆驱动所述主阀门移动至所述主阀座上密封所述泵体,将发生故障的所述泵体更换。The main driver drives the main valve to move to the main valve seat to seal the pump body through the main valve rod, so as to replace the faulty pump body.
优选的,上述密封锁紧装置包括依次连接的轴向顶杆、径向顶杆和顶头,Preferably, the above-mentioned sealing and locking device comprises an axial ejector rod, a radial ejector rod and a plug which are connected in sequence,
正常工况下,Under normal conditions,
所述径向顶杆和所述顶头避开所述前阀门的移动路径,The radial ejector rod and the ejector head avoid the movement path of the front valve,
发生故障时,When a failure occurs,
所述轴向顶杆转动通过所述径向顶杆带动所述顶头到达所述前阀门的后端,所述轴向顶杆施加轴向推力使得所述顶头将所述前阀门顶在所述前阀座上密封固定。The rotation of the axial ejector rod drives the plug head to the rear end of the front valve through the radial ejector rod, and the axial ejector rod exerts an axial thrust so that the plug head pushes the front valve against the The front valve seat is sealed and fixed.
优选的,上述密封锁紧装置为多个且环绕所述前阀座均匀设置。Preferably, the above-mentioned sealing and locking devices are multiple and uniformly arranged around the front valve seat.
优选的,上述轴向顶杆外套设有波纹管。Preferably, the outer casing of the axial ejector is provided with a bellows.
优选的,上述前阀门与所述前阀杆为可拆卸连接,Preferably, the front valve and the front valve stem are detachably connected,
超过一个临界轴向拉力使得所述前阀门与所述前阀杆分离,且超过一个临界轴向推力使得所述前阀门与所述前阀杆连接。Exceeding a critical axial pulling force disengages the front valve from the front valve stem, and exceeding a critical axial thrust force connects the front valve and the front valve stem.
优选的,上述主驱动器内置在所述套管中,Preferably, the above-mentioned main driver is built in the sleeve,
所述前驱动器与所述主阀杆连接。The front driver is connected with the main valve stem.
优选的,上述主驱动器和所述前驱动器均为气动。Preferably, the main driver and the front driver are both pneumatic.
优选的,上述二级冷凝吸附装置的表面涂敷活性炭。Preferably, the surface of the above-mentioned secondary condensation adsorption device is coated with activated carbon.
优选的,上述泵体的前端设置有前法兰,所述主阀座设置在所述前法兰上,Preferably, the front end of the pump body is provided with a front flange, and the main valve seat is provided on the front flange,
所述泵体的后端设置有后法兰,The rear end of the pump body is provided with a rear flange,
所述后法兰上设置有所述一级冷凝吸附装置的液氦管道进出子法兰口、所述二级冷凝吸附装置的超临界氦管道进出子法兰口和探测设备的子法兰口。The rear flange is provided with the inlet and outlet sub-flange ports of the liquid helium pipeline of the primary condensation adsorption device, the inlet and outlet sub-flange ports of the supercritical helium pipeline of the secondary condensation adsorption device, and the sub-flange ports of the detection equipment. .
优选的,上述泵体的内表面覆盖有热屏板。Preferably, the inner surface of the pump body is covered with a heat shield.
本发明提供的双阀门结构的低温泵,包括泵体、套管、主阀座、主阀杆、 主阀门、主驱动器、前阀座、前阀杆、前阀门、前驱动器、密封锁紧装置、一级冷凝吸附装置和二级冷凝吸附装置,其中,The cryogenic pump with double valve structure provided by the present invention includes a pump body, a casing, a main valve seat, a main valve stem, a main valve, a main driver, a front valve seat, a front valve stem, a front valve, a front driver, and a sealing locking device , a primary condensation adsorption device and a secondary condensation adsorption device, wherein,
所述主阀座设置在所述泵体的前端,所述主阀门位于所述主阀座的前端,所述前阀门位于所述主阀门的前端,所述前阀座位于所述前阀门的前端,The main valve seat is located at the front end of the pump body, the main valve is located at the front end of the main valve seat, the front valve is located at the front end of the main valve, and the front valve seat is located at the front end of the front valve. front end,
所述一级冷凝吸附装置和所述二级冷凝吸附装置内置在所述泵体中,所述一级冷凝吸附装置和所述二级冷凝吸附装置的超临界氦管道进出口连通至所述泵体的后端,The primary condensation adsorption device and the secondary condensation adsorption device are built in the pump body, and the inlet and outlet of the supercritical helium pipeline of the primary condensation adsorption device and the secondary condensation adsorption device are connected to the pump rear end of the body,
所述套管穿过所述泵体的前端和后端,所述主阀杆移动的设置在所述套管中,所述前阀杆移动的设置在所述主阀杆中,所述主阀杆与所述主驱动器连接,所述前阀杆与所述前驱动器连接,The sleeve passes through the front and rear ends of the pump body, the main valve stem is set in the sleeve for moving, the front valve stem is moved and set in the main valve stem, and the main valve stem is moved. a valve stem is connected with the main driver, the front valve stem is connected with the front driver,
所述主阀门设置在所述主阀杆的端部,所述前阀门设置在所述前阀杆的端部,The main valve is arranged at the end of the main valve stem, the front valve is arranged at the end of the front valve stem,
所述前阀座设置在与所述泵体连通的管道的对接口上,The front valve seat is arranged on the butting port of the pipeline communicating with the pump body,
正常工况下,Under normal conditions,
所述泵体开启时,所述前阀门、所述主阀门位于所述主阀座和所述前阀座之间,所述管道与所述泵体连通,从所述管道过来的气体进入所述泵体后,先经过所述一级冷凝吸附装置进行第一次降温冷凝吸附,然后,剩余的难冷凝气体经过所述二级冷凝吸附装置进行第二次降温冷凝吸附,When the pump body is opened, the front valve and the main valve are located between the main valve seat and the front valve seat, the pipeline is communicated with the pump body, and the gas from the pipeline enters the pump body. After the pump body is described, the first cooling condensation adsorption is carried out through the first-stage condensation adsorption device, and then the remaining difficult-to-condensable gas is subjected to the second cooling condensation adsorption through the second-stage condensation adsorption device,
发生故障时,When a failure occurs,
所述前驱动器通过所述前阀杆驱动所述前阀门移动至所述前阀座上,所述密封锁紧装置将所述前阀门密封固定在所述前阀座上,切断与所述管道的连通,The front driver drives the front valve to move to the front valve seat through the front valve rod, and the sealing locking device seals and fixes the front valve on the front valve seat, cutting off the connection with the pipeline. connection,
所述主驱动器通过所述主阀杆驱动所述主阀门移动至所述主阀座上密封所述泵体,将发生故障的所述泵体更换。The main driver drives the main valve to move to the main valve seat to seal the pump body through the main valve rod, so as to replace the faulty pump body.
从而实现不停核反应堆更换故障低温泵。So as to realize the non-stop replacement of faulty cryopumps in nuclear reactors.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施 例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例提供的双阀门结构的低温泵的剖视结构示意图;1 is a schematic cross-sectional structural diagram of a cryopump with a dual-valve structure provided by an embodiment of the present invention;
图2为本发明实施例提供的密封锁紧装置的结构示意图;2 is a schematic structural diagram of a sealing and locking device provided by an embodiment of the present invention;
图3为本发明实施例提供的密封锁紧装置锁紧前阀门时的结构示意图;3 is a schematic structural diagram of the sealing and locking device provided by the embodiment of the present invention when the front valve is locked;
图4为本发明实施例提供的前阀门不位于前阀门中、主阀门位于主阀座中时的结构示意图;4 is a schematic structural diagram when the front valve provided by the embodiment of the present invention is not located in the front valve and the main valve is located in the main valve seat;
图5为本发明实施例提供的前阀门位于前阀门中、主阀门不位于主阀座中时的结构示意图。FIG. 5 is a schematic structural diagram when the front valve is located in the front valve and the main valve is not located in the main valve seat according to an embodiment of the present invention.
上图1-5中:In Figure 1-5 above:
低温泵包围结构1、轴向顶杆2、热屏板3、一级冷凝吸附装置4、二级冷凝吸附装置5、后法兰6、前驱动器7、主驱动器8、主阀座9、前阀座10、主阀门11、管道12、顶头13、前阀门14、径向顶杆15、波纹管16。Cryopump enclosure 1, axial ejector 2, heat shield 3, primary condensation adsorption device 4, secondary condensation adsorption device 5, rear flange 6, front driver 7, main driver 8, main valve seat 9, front Valve seat 10 , main valve 11 , pipeline 12 , plug 13 , front valve 14 , radial ejector rod 15 , bellows 16 .
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参考图1至图5,图1为本发明实施例提供的双阀门结构的低温泵的剖视结构示意图;图2为本发明实施例提供的密封锁紧装置的结构示意图;图3为本发明实施例提供的密封锁紧装置锁紧前阀门时的结构示意图;图4为本发明实施例提供的前阀门不位于前阀门中、主阀门位于主阀座中时的结构示意图;图5为本发明实施例提供的前阀门位于前阀门中、主阀门不位于主阀座中时的结构示意图。Please refer to FIGS. 1 to 5. FIG. 1 is a schematic cross-sectional structural diagram of a cryopump with a double valve structure provided by an embodiment of the present invention; FIG. 2 is a schematic structural diagram of a sealing locking device provided by an embodiment of the present invention; A schematic structural diagram of the sealing and locking device provided in the embodiment of the invention when the front valve is locked; FIG. 4 is a schematic structural diagram of the front valve provided in the embodiment of the present invention when the front valve is not located in the front valve and the main valve is located in the main valve seat; FIG. 5 is a schematic diagram of the structure. The embodiment of the present invention provides a schematic structural diagram when the front valve is located in the front valve and the main valve is not located in the main valve seat.
本发明实施例提供的双阀门结构的低温泵,包括泵体、套管、主阀座9、 主阀杆、主阀门11、主驱动器8、前阀座10、前阀杆、前阀门14、前驱动器7、密封锁紧装置、一级冷凝吸附装置4和二级冷凝吸附装置5,其中,一级冷凝吸附装置4可以为80K百叶窗挡板,二级冷凝吸附装置5可以为4.5K低温板,The cryopump with dual valve structure provided by the embodiment of the present invention includes a pump body, a casing, a main valve seat 9, a main valve stem, a main valve 11, a main driver 8, a front valve seat 10, a front valve stem, a front valve 14, Front driver 7, sealing locking device, primary condensation adsorption device 4 and secondary condensation adsorption device 5, wherein, primary condensation adsorption device 4 can be 80K shutter baffle, secondary condensation adsorption device 5 can be 4.5K cryopanel ,
主阀座9设置在泵体的前端,主阀门11位于主阀座9的前端,前阀门14位于主阀门11的前端,前阀座10位于前阀门14的前端,The main valve seat 9 is located at the front end of the pump body, the main valve 11 is located at the front end of the main valve seat 9, the front valve 14 is located at the front end of the main valve 11, the front valve seat 10 is located at the front end of the front valve 14,
一级冷凝吸附装置4和二级冷凝吸附装置5内置在泵体中,一级冷凝吸附装置4和二级冷凝吸附装置5的超临界氦管道进出口连通至泵体的后端,The primary condensation adsorption device 4 and the secondary condensation adsorption device 5 are built in the pump body, and the inlet and outlet of the supercritical helium pipeline of the primary condensation adsorption device 4 and the secondary condensation adsorption device 5 are connected to the rear end of the pump body,
套管穿过泵体的前端和后端,主阀杆移动的设置在套管中,前阀杆移动的设置在主阀杆中,主阀杆与主驱动器连接,前阀杆与前驱动器连接,The casing passes through the front and rear ends of the pump body, the main valve stem is set in the casing, the front valve stem is set in the main valve stem, the main valve rod is connected with the main driver, and the front valve rod is connected with the front driver ,
主阀门11设置在主阀杆的端部,前阀门14设置在前阀杆的端部,The main valve 11 is arranged at the end of the main valve stem, the front valve 14 is arranged at the end of the front valve stem,
前阀座10设置在与泵体连通的管道12的对接口上,The front valve seat 10 is arranged on the opposite port of the pipeline 12 communicating with the pump body,
正常工况下,Under normal conditions,
泵体开启时,前阀门14、主阀门11位于主阀座9和前阀座10之间,管道12与泵体连通,从管道过来的气体进入泵体后,先经过一级冷凝吸附装置4进行第一次降温冷凝吸附,然后,剩余的难冷凝气体经过二级冷凝吸附装置5进行第二次降温冷凝吸附,When the pump body is opened, the front valve 14 and the main valve 11 are located between the main valve seat 9 and the front valve seat 10, and the pipeline 12 is connected to the pump body. After the gas from the pipeline enters the pump body, it first passes through the primary condensation adsorption device 4. The first cooling condensation adsorption is carried out, and then the remaining difficult-to-condensable gas is subjected to the second cooling condensation adsorption through the secondary condensation adsorption device 5,
发生故障时,When a failure occurs,
前驱动器7通过前阀杆驱动前阀门14移动至前阀座10上,密封锁紧装置将前阀门14密封固定在前阀座10上,切断与管道12的连通,The front driver 7 drives the front valve 14 to move to the front valve seat 10 through the front valve stem, and the sealing locking device seals and fixes the front valve 14 on the front valve seat 10, cutting off the communication with the pipeline 12,
主驱动器8通过主阀杆驱动主阀门11移动至主阀座9上密封泵体,将发生故障的泵体更换。The main driver 8 drives the main valve 11 through the main valve stem to move to the main valve seat 9 to seal the pump body, and replace the faulty pump body.
从而实现不停核反应堆更换故障低温泵。So as to realize the non-stop replacement of faulty cryopumps in nuclear reactors.
为了进一步优化上述方案,密封锁紧装置包括依次连接的轴向顶杆2、径向顶杆15和顶头13,如图2所示,In order to further optimize the above solution, the sealing and locking device includes an axial ejector rod 2, a radial ejector pin 15 and a header 13 connected in sequence, as shown in FIG. 2,
正常工况下,Under normal conditions,
径向顶杆15和顶头13避开前阀门14的移动路径,The radial ejector rod 15 and the ejector head 13 avoid the moving path of the front valve 14,
发生故障时,When a failure occurs,
轴向顶杆2转动通过径向顶杆15带动顶头13到达前阀门14的后端,轴向顶杆2施加轴向推力使得顶头13将前阀门14顶在前阀座10上密封固定,如图3所示。The axial ejector rod 2 rotates through the radial ejector rod 15 to drive the plug head 13 to the rear end of the front valve 14, and the axial ejector rod 2 exerts an axial thrust so that the plug head 13 presses the front valve 14 on the front valve seat 10 and seals and fixes it, such as shown in Figure 3.
具体的,密封锁紧装置为多个且环绕前阀座10均匀设置。轴向顶杆2外套设有波纹管16。Specifically, there are multiple sealing and locking devices and are evenly arranged around the front valve seat 10 . A bellows 16 is provided on the outer casing of the axial ejector rod 2 .
为了进一步优化上述方案,前阀门14与前阀杆为可拆卸连接,In order to further optimize the above solution, the front valve 14 and the front valve stem are detachably connected,
超过一个临界轴向拉力使得前阀门14与前阀杆分离,且超过一个临界轴向推力使得前阀门14与前阀杆连接。那么需要拆下发生故障的泵体时,前阀杆将前阀门14密封住管道12后直接后移即可与前阀门14分离,使得前阀门14单独密封住管道12,当需要装上好的泵体时,前阀杆前移与前阀门14连接即可,具体的,可以为通过弹性卡扣与卡槽配合连接。Exceeding a critical axial pulling force causes the front valve 14 to separate from the front valve stem, and exceeding a critical axial thrust force causes the front valve 14 to connect with the front valve stem. Then, when the faulty pump body needs to be disassembled, the front valve stem seals the front valve 14 to the pipeline 12 and then moves back directly to be separated from the front valve 14, so that the front valve 14 seals the pipeline 12 alone. When the pump body is used, the front valve stem can be moved forward to connect with the front valve 14. Specifically, it can be connected with the card groove through elastic buckles.
具体的,主驱动器8内置在套管中,前驱动器7与主阀杆连接。其中,主驱动器8和前驱动器7均为气动。Specifically, the main driver 8 is built in the casing, and the front driver 7 is connected with the main valve stem. Among them, the main driver 8 and the front driver 7 are both pneumatic.
具体的,二级冷凝吸附装置5的表面涂敷活性炭。使得经过一级冷凝吸附装置4后的剩余难冷凝气体,例如氢同位素气体、氦气经二级冷凝吸附装置5的超低温和表面涂敷的活性炭作用下被冷凝吸附。Specifically, the surface of the secondary condensation adsorption device 5 is coated with activated carbon. The remaining difficult-to-condensable gases after passing through the primary condensation and adsorption device 4, such as hydrogen isotope gas and helium, are condensed and adsorbed by the ultra-low temperature of the secondary condensation and adsorption device 5 and the activated carbon coated on the surface.
具体的,泵体的前端设置有前法兰,起中子辐射屏作用,降低中子对泵室的核加热,主阀座9设置在前法兰上,泵体的后端设置有后法兰6,Specifically, the front end of the pump body is provided with a front flange, which acts as a neutron radiation shield and reduces the nuclear heating of the pump chamber by neutrons. The main valve seat 9 is provided on the front flange, and the rear end of the pump body is provided with a rear method Lan 6,
后法兰6上设置有一级冷凝吸附装置4的液氦管道进出子法兰口、二级冷凝吸附装置5的超临界氦管道进出子法兰口和探测设备的子法兰口。The rear flange 6 is provided with the inlet and outlet sub-flange ports of the liquid helium pipeline of the primary condensation adsorption device 4, the inlet and outlet sub-flange ports of the supercritical helium pipeline of the secondary condensation adsorption device 5, and the sub-flange ports of the detection equipment.
为了进一步优化上述方案,泵体的内表面覆盖有热屏板3。以降低热辐射,尤其是其对低温部件的热辐射。In order to further optimize the above solution, the inner surface of the pump body is covered with a heat shield plate 3 . In order to reduce thermal radiation, especially its thermal radiation to low temperature components.
本发明实施例提供的双阀门结构的低温泵,是一种应用于CFETR(中国聚变工程实验堆)的双阀门结构的低温抽气泵,包括低温泵泵体、双气动驱动器、双阀门、配套的前阀门阀座、前阀门轴向密封机构等,其关键点在于双阀门设计和其前阀门配套密封机构,用于CFETR低温抽气系统某台低温泵发生故障 时,在保证CFETR连续运行的条件下,切断低温泵端口管路与环形真空室的管路的连接,完成故障低温泵的维护更换操作。亦可替代偏滤器出口的主闸阀,在装置停堆维护期间封闭环形真空室与外界的连接管道,减少主闸阀所占用的巨大空间,简化托卡马克装置内部的结构,减少CFETR的建造成本。The cryopump with a double valve structure provided by the embodiment of the present invention is a cryogenic pump with a double valve structure applied to CFETR (China Fusion Engineering Experimental Reactor), including a cryopump pump body, a double pneumatic driver, a double valve, a matching The key point of the front valve seat, the front valve axial sealing mechanism, etc. is the double valve design and the front valve matching sealing mechanism, which are used to ensure the continuous operation of the CFETR when a cryogenic pump of the CFETR low temperature pumping system fails. Then, cut off the connection between the cryopump port pipeline and the pipeline of the annular vacuum chamber, and complete the maintenance and replacement operation of the faulty cryopump. It can also replace the main gate valve at the outlet of the divertor, and close the connection pipeline between the annular vacuum chamber and the outside world during the shutdown and maintenance of the device, reduce the huge space occupied by the main gate valve, simplify the internal structure of the tokamak device, and reduce the construction cost of CFETR.
本发明实施例提供的双阀门结构的低温泵,实际操作时,包括连接法兰、与法兰密封连接的中空泵体、密封穿过泵体的双气动驱动机构、双阀门和与前阀头配套的阀座和轴向顶杆式密封机构,双气动驱动机构通过同心阀杆嵌套在一起,主驱动机构对应低温泵的主阀门11,后驱动机构与前阀门14所对应,前阀门14和主阀门11有相似的阀门轮廓,泵在正常工况下,前阀门14和主阀门11背靠背紧贴在一起,如图1所示,前阀门14还配有一套密封机构,密封机构包含四根金属顶杆,前阀门14还拥有一个配套阀座,阀座与低温泵主阀门的阀座类似,与低温泵体位于同一轴心线上。The cryopump with double valve structure provided by the embodiment of the present invention, in actual operation, includes a connecting flange, a hollow pump body sealingly connected with the flange, a double pneumatic drive mechanism sealed through the pump body, a double valve and a front valve head. The matching valve seat and axial ejector rod sealing mechanism, the double pneumatic driving mechanism is nested together through the concentric valve stem, the main driving mechanism corresponds to the main valve 11 of the cryopump, the rear driving mechanism corresponds to the front valve 14, the front valve 14 The valve profile is similar to that of the main valve 11. Under normal working conditions of the pump, the front valve 14 and the main valve 11 are in close contact with each other back to back. As shown in Figure 1, the front valve 14 is also equipped with a set of sealing mechanism. The front valve 14 also has a matching valve seat, which is similar to the valve seat of the main valve of the cryopump and is located on the same axis as the cryopump body.
具体的,前驱动器7是安装在主驱动器8的移动套杆上。工作时,主驱动器8移动套杆与主阀门11通过主阀杆连接,带动主阀门11移动,前驱动器7移动套杆与前阀门14通过前阀杆连接,带动前阀门14移动,其中主阀杆为空心圆柱结构,前阀杆为实心圆柱结构,前阀杆外径小于主阀杆内径并嵌套与主阀杆内部。Specifically, the front driver 7 is installed on the moving sleeve rod of the main driver 8 . When working, the main driver 8 moves the sleeve rod to connect with the main valve 11 through the main valve rod to drive the main valve 11 to move, and the front driver 7 moves the sleeve rod to connect with the front valve 14 through the front valve rod to drive the front valve 14 to move, among which the main valve 14 moves. The rod is a hollow cylinder structure, the front valve rod is a solid cylinder structure, the outer diameter of the front valve rod is smaller than the inner diameter of the main valve rod and is nested inside the main valve rod.
其中,前阀门14与前阀杆是可分离的,在前阀门14被密封后,前阀杆可与前阀门14断开连接。The front valve 14 and the front valve stem are separable, and after the front valve 14 is sealed, the front valve stem can be disconnected from the front valve 14 .
其中,前阀门14采用轴向密封机构,设有四根置于低温泵包围结构1的轴向顶杆2。轴向顶杆2的端部拥有一根垂直于轴向顶杆2的径向连接杆15,径向连接杆15的端部有一个平行于轴向顶杆2的圆柱形的顶头13。轴向顶杆2是可以旋转的,正常工作状态下,通过旋转方式使连接杆端部的顶头13到达前阀门14截面所在的通道。Among them, the front valve 14 adopts an axial sealing mechanism, and is provided with four axial ejector rods 2 placed in the surrounding structure 1 of the cryopump. The end of the axial ejector rod 2 has a radial connecting rod 15 perpendicular to the axial ejector rod 2 , and the end of the radial connecting rod 15 has a cylindrical plug 13 parallel to the axial ejector rod 2 . The axial ejector rod 2 can be rotated. Under normal working conditions, the ejector head 13 at the end of the connecting rod can reach the channel where the section of the front valve 14 is located by rotating.
其中,轴向顶杆2与径向连接杆15的连接处还有一个波纹管16,轴向顶杆2位于波纹管16内部,波纹管16一端与轴向顶杆2位于低温泵包围结构1中的通道出口连接,另一端与径向连接杆15连接。Among them, there is also a bellows 16 at the connection between the axial ejector rod 2 and the radial connecting rod 15, the axial ejector rod 2 is located inside the bellows tube 16, and one end of the bellows 16 and the axial ejector rod 2 are located in the cryopump enclosing structure 1 The channel outlet is connected to the outlet, and the other end is connected to the radial connecting rod 15.
本发明实施例提供的双阀门结构的低温泵,旨在解决现有的低温泵存在适用能力不足的问题,针对CFETR和未来聚变堆连续运行的要求提供一种双阀门结构的低温泵,实现不停堆更换故障低温泵的能力,亦替代偏滤器出口管道闸阀,简化托卡马克装置的设计,降低成本。The cryopump with a double valve structure provided by the embodiment of the present invention aims to solve the problem of insufficient applicability of the existing cryopump, and provides a cryopump with a double valve structure to meet the requirements of continuous operation of CFETR and future fusion reactors. The ability to shut down to replace a faulty cryogenic pump also replaces the gate valve of the divertor outlet pipeline, simplifying the design of the tokamak and reducing costs.
本发明实施例提供的双阀门结构的低温泵,具体实施时,包括前法兰、后法兰6、双气动执行器、主阀门11、前阀门14、80K百叶窗挡板、4.5K低温板和前阀门配套轴向密封机构。前后法兰与泵壳连接,其中后法兰6位于低温泵末端,其上设有低温供应和回流管道开口子法兰,后法兰6起真空室端口生物屏蔽塞作用,前法兰位于泵壳前部,起中子辐射屏作用,降低中子对泵室的核加热,前法兰设有主阀门阀座。The cryopump with a double valve structure provided by the embodiment of the present invention, in specific implementation, includes a front flange, a rear flange 6, a double pneumatic actuator, a main valve 11, a front valve 14, an 80K louver baffle, a 4.5K cryopanel and The front valve is equipped with an axial sealing mechanism. The front and rear flanges are connected to the pump casing, wherein the rear flange 6 is located at the end of the cryogenic pump, and is provided with a sub-flange for the opening of the cryogenic supply and return pipelines. The rear flange 6 acts as a biological shielding plug for the vacuum chamber port, and the front flange is located at the pump casing. The front part acts as a neutron radiation shield to reduce the nuclear heating of the pump chamber by neutrons. The front flange is provided with a main valve seat.
80K环形百叶窗挡板呈环形结构位于泵腔内部,挡板内部设有80K冷却剂回路,用以降低进入的气体对4.5K低温板的热辐射和对进入的气体初步冷凝。4.5K低温板呈长方形,两面涂敷活性炭且以与所在半径线倾斜45°的方式围成一空心柱体排布,低温板外围被80K挡板所环绕,低温板内部设有4.2K超临界氦流道,用于冷却低温板表面至4.5K,低温板两面涂敷的活性炭用来吸附不易冷凝的氦气和氢同位素等气体。The 80K annular louver baffle is located inside the pump chamber in a ring structure, and there is an 80K coolant circuit inside the baffle to reduce the heat radiation of the incoming gas to the 4.5K cryopanel and the preliminary condensation of the incoming gas. The 4.5K cryopanel is rectangular, coated with activated carbon on both sides and arranged in a hollow cylinder with a 45° inclination to the radius line where it is located. The helium flow channel is used to cool the surface of the cryopanel to 4.5K, and the activated carbon coated on both sides of the cryopanel is used to adsorb gases such as helium and hydrogen isotopes that are not easy to condense.
双气动驱动器均为气动驱动器,通过空气推动活塞带动对应阀门套杆移动,套杆固定在活塞上受活塞移动而推动对应阀杆,阀杆被对应套杆所包覆以减少任何可能的泄露问题。前驱动器7是固定在主驱动器8套杆上,主驱动器8的移动会带动前驱动器7的移动从而带动前驱动器7套杆内部的前阀杆前后运动,前驱动器7的活塞移动会带动套杆移动从而使前阀杆移动而不影响主阀杆的移动。The dual pneumatic actuators are both pneumatic actuators. The piston is driven by air to drive the corresponding valve sleeve rod to move. The sleeve rod is fixed on the piston and the piston moves to push the corresponding valve rod. The valve rod is covered by the corresponding sleeve rod to reduce any possible leakage problems. . The front driver 7 is fixed on the sleeve rod of the main driver 8. The movement of the main driver 8 will drive the movement of the front driver 7 to drive the front valve rod inside the sleeve rod of the front driver 7 to move back and forth, and the movement of the piston of the front driver 7 will drive the sleeve rod. Move so that the front stem moves without affecting the movement of the main stem.
前阀门14与前阀杆是可分离的,当前阀门14被轴向顶杆机构顶住时,前驱动器7动作,前阀门14与前阀杆分离,需要两者相连接时,只需前驱动器7驱动前阀杆进入前阀门14的对接槽口就行。The front valve 14 and the front valve stem are separable. When the front valve 14 is resisted by the axial ejector mechanism, the front driver 7 moves, and the front valve 14 is separated from the front valve stem. When the two need to be connected, only the front driver is required. 7. Drive the front valve stem into the docking slot of the front valve 14.
密封锁紧装置安装在低温泵包围结构1中,低温泵包围结构1是焊接在外杜瓦壁上。密封锁紧装置包括轴向顶杆2、径向顶杆15和顶头13,三者中心 线共面。径向顶杆15一端与轴向顶杆2面向内部端口固定在一起,顶头13与径向顶杆15另一端固定在一起,安装在低温泵包围结构1里面的轴向顶杆2是可以旋转的,通过这种方式可以实现顶头13在前阀门14表面的上下移动,从而保证不会阻挡前阀门14的轴向移动。The sealing and locking device is installed in the cryopump enclosure 1, and the cryopump enclosure 1 is welded to the outer Dewar wall. The sealing and locking device includes an axial ejector pin 2, a radial ejector pin 15 and a header 13, and the centerlines of the three are coplanar. One end of the radial ejector pin 15 is fixed with the axial ejector pin 2 facing the inner port, the ejector head 13 is fixed with the other end of the radial ejector pin 15, and the axial ejector pin 2 installed in the cryopump enclosing structure 1 is rotatable. Yes, in this way, the head 13 can move up and down on the surface of the front valve 14 , so as to ensure that the axial movement of the front valve 14 will not be blocked.
泵壳内表面和前后法兰的内表面都被热屏板3所覆盖,阀门驱动机构位于泵室内的表面部分亦被热屏板3覆盖,以减少其对4.5K低温板表面的热辐射。The inner surface of the pump casing and the inner surfaces of the front and rear flanges are covered by the heat shield plate 3, and the surface part of the valve drive mechanism located in the pump chamber is also covered by the heat shield plate 3 to reduce the heat radiation to the surface of the 4.5K cryopanel.
前阀门14所采用的是轴向密封,采用金属密封方式,密封槽位于前阀门14表面,保证金属密封圈在长时间使用后可以随低温泵的移除维护操作而更换。The front valve 14 is axially sealed, and the metal sealing method is adopted. The sealing groove is located on the surface of the front valve 14 to ensure that the metal sealing ring can be replaced with the removal and maintenance operation of the cryopump after long-term use.
本发明实施例提供的双阀门结构的低温泵,采用80K环形百叶窗挡板包围4.5K低温板的排布方式,降低了结构部件对低温板表面的热辐射,并利用液氦管道以及80K挡板、4.5K低温障板和活性炭的结构设计特点及相互配合,很好地实现了对待处理气体中易冷凝气体的冷凝和难冷凝气体,例如氢同位素气体、氦气的吸附。The cryopump with double valve structure provided by the embodiment of the present invention adopts an arrangement in which an 80K annular louver baffle surrounds a 4.5K cryopanel, which reduces the thermal radiation of the structural components to the surface of the cryopanel, and uses a liquid helium pipeline and an 80K baffle. , 4.5K low temperature baffle and activated carbon's structural design features and mutual cooperation, well realize the condensation of easy-to-condensable gas and difficult-to-condensable gas in the gas to be treated, such as the adsorption of hydrogen isotope gas and helium gas.
本发明实施例提供的双阀门结构的低温泵中的双阀门结构设计,可以实现不停堆工况下的故障低温泵的维护更换操作。也能够发挥主真空室闸阀的功用,在停机工况下通过前阀门和其配套密封机构封闭主真空室。双阀门式低温泵的设计除了满足传统的抽速和容量要求外,还符合CFETR连续运行工况的要求,大大提高了整个聚变装置的安全性能。The double-valve structure design in the double-valve structure cryopump provided by the embodiment of the present invention can realize the maintenance and replacement operation of the faulty cryopump under the non-stop operation condition. It can also play the function of the gate valve of the main vacuum chamber, and close the main vacuum chamber through the front valve and its supporting sealing mechanism under shutdown conditions. The design of the double-valve cryopump not only meets the traditional pumping speed and capacity requirements, but also meets the requirements of CFETR continuous operating conditions, which greatly improves the safety performance of the entire fusion device.
本发明实施例提供的双阀门结构的低温泵,设计合理,结构简单,无电气设备,安全性高,抽气面和抽气量大,工程化难度低,更加适合CFETR的运行模式,适合推广应用。The cryopump with double valve structure provided by the embodiment of the present invention has reasonable design, simple structure, no electrical equipment, high safety, large air extraction surface and air extraction volume, low engineering difficulty, more suitable for the operation mode of CFETR, and suitable for popularization and application .
本发明实施例提供的双阀门结构的低温泵,用于CFETR托卡马克装置的真空抽气且在泵组某泵发生故障的情况下实现不停机更换故障泵的操作。在机组停机时,前阀门和其密封机构亦能代替主真空室闸阀完成真空室的密封操作。The cryopump with double valve structure provided by the embodiment of the present invention is used for vacuum pumping of a CFETR tokamak device and realizes the operation of replacing the faulty pump without stopping when a pump of the pump group fails. When the unit is shut down, the front valve and its sealing mechanism can also replace the main vacuum chamber gate valve to complete the sealing operation of the vacuum chamber.
具体的,前法兰用螺母固定在泵体支撑结构上,作为低温泵腔体的中子屏蔽部件,前法兰上设有主阀门11的阀座,前法兰面向泵室表面覆盖一层热屏 部件以降低其对低温部件的热辐射。后法兰6是真空系统的第一边界,外表面直接面向大气环境,其上设有80K百叶窗挡板的液氦管道进出子法兰口、4.5K低温板的超临界氦管道进出子法兰口和探测设备子法兰口。Specifically, the front flange is fixed on the pump body support structure with nuts, as the neutron shielding component of the cryogenic pump chamber, the front flange is provided with the valve seat of the main valve 11, and the surface of the front flange facing the pump chamber is covered with a layer Heat shield components to reduce their thermal radiation to low temperature components. The rear flange 6 is the first boundary of the vacuum system, and the outer surface directly faces the atmospheric environment. The liquid helium pipeline with 80K louver baffles on it enters and exits the sub-flange, and the supercritical helium pipeline for the 4.5K cryopanel enters and exits the sub-flange. port and detection device sub-flange port.
在低温泵正常工作时,前驱动器7活塞停留在零位移处,此时前阀门14和主阀门11相邻面贴在一起并保持此状态,主驱动器8开始工作,主阀杆向前移动,前阀门14和主阀门11一起向前运动到指定位置,泵入口打开,偏滤器出口的中性气体经输运管被抽入泵内,在经过百叶窗挡板时,气体被第一次降温,部分气体冷凝在挡板表面,剩余难冷凝气体,例如氢同位素气体、氦气通过挡板流入4.5K低温板-5表面经超低温和表面涂敷的活性炭作用下被冷凝吸附。When the cryopump is working normally, the piston of the front driver 7 stays at zero displacement. At this time, the adjacent surfaces of the front valve 14 and the main valve 11 are attached to each other and maintain this state. The main driver 8 starts to work, and the main valve stem moves forward. The front valve 14 and the main valve 11 move forward together to the designated position, the pump inlet is opened, and the neutral gas at the outlet of the divertor is pumped into the pump through the transport pipe. Part of the gas is condensed on the surface of the baffle, and the remaining difficult-to-condensable gases, such as hydrogen isotope gas and helium, flow into the surface of the 4.5K cryopanel-5 through the baffle, and are condensed and adsorbed under the action of ultra-low temperature and surface-coated activated carbon.
并且,整个低温泵系统在正常工况下前阀门系统不启用。CFETR低温泵输系统由多台低温泵组成,当其中某台泵出现故障时,例如某台泵80K冷却剂管道破裂时,相对高压的冷却剂释放会破坏整个托卡马克的真空环境。此时,前驱动器7开始动作,前阀门14与主阀门11分离,前阀门14到达前阀座10处,前驱动器7停止运行。进一步地,安装在低温泵包围结构1中的前阀门14的密封锁紧装置开始动作。轴向顶杆2在外力的作用旋转45°带动径向顶杆15使顶头13到达前阀门14所在的截面,外部驱动机构给轴向顶杆2施加轴向推力,顶头13凭借推力把前阀门14密封在阀座上。轴向密封机构一共包括4根或更多这样的顶杆以达到密封力要求。在前阀门14被顶死密封的情况下,前驱动器7开始动作,前阀杆向回伸缩,因为前阀杆和前阀门14的可分离式设计,只需一个临界轴向拉力就可使两者分离。在前驱动器7动作完毕后,主驱动器8动作,主阀门11与前法兰上的阀座密封死。此时可以通过远程维护措施将故障泵转移,实现不停堆工况下的故障泵更换操作。Also, the front valve system of the entire cryopump system is not activated under normal operating conditions. The CFETR cryogenic pumping system consists of multiple cryogenic pumps. When one of the pumps fails, for example, when the 80K coolant pipeline of a pump breaks, the relatively high-pressure coolant release will destroy the vacuum environment of the entire tokamak. At this time, the front driver 7 starts to act, the front valve 14 is separated from the main valve 11, the front valve 14 reaches the front valve seat 10, and the front driver 7 stops running. Further, the sealing and locking device of the front valve 14 installed in the cryopump enclosure 1 starts to act. The axial ejector rod 2 is rotated by 45° under the action of external force to drive the radial ejector rod 15 to make the plug head 13 reach the section where the front valve 14 is located. 14 is sealed on the valve seat. The axial sealing mechanism includes a total of 4 or more such ejector rods to meet the sealing force requirements. When the front valve 14 is dead and sealed, the front driver 7 starts to act, and the front valve stem is retracted and retracted. Because of the separable design of the front valve stem and the front valve 14, only a critical axial tension can make the two separation. After the action of the front driver 7 is completed, the main driver 8 is activated, and the main valve 11 is sealed tightly with the valve seat on the front flange. At this time, the faulty pump can be transferred through remote maintenance measures to realize the replacement operation of the faulty pump under the condition of non-stop reactor.
此外,密封机构还可以在CFETR停机时起到代替下端口环形室闸阀的功能。在CFETR主机进行停机维护时,真空容器端口处的大型闸阀会落下封闭环形室内部,防止主真空室被污染。大型闸阀尺度是米量级的,整个阀门和驱动机构体积和质量十分庞大,造价高昂。而利用双阀结构低温泵替代主闸阀,可 以简化装置设计,在保证安全性的同时节省工程造价。In addition, the sealing mechanism can also function as a substitute for the lower port annular chamber gate valve when the CFETR is shut down. When the CFETR main unit is shut down for maintenance, the large gate valve at the port of the vacuum vessel will drop down to seal the inside of the annular chamber, preventing the main vacuum chamber from being contaminated. The size of the large gate valve is of the order of meters, and the volume and quality of the entire valve and drive mechanism are very large, and the cost is high. The use of a double-valve cryopump to replace the main gate valve can simplify the device design and save engineering costs while ensuring safety.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种双阀门结构的低温泵,其特征在于,包括泵体、套管、主阀座、主阀杆、主阀门、主驱动器、前阀座、前阀杆、前阀门、前驱动器、密封锁紧装置、一级冷凝吸附装置和二级冷凝吸附装置,其中,A cryogenic pump with a double valve structure is characterized in that it includes a pump body, a casing, a main valve seat, a main valve stem, a main valve, a main driver, a front valve seat, a front valve stem, a front valve, a front driver, and a sealing lock. compact device, primary condensation adsorption device and secondary condensation adsorption device, wherein,
    所述主阀座设置在所述泵体的前端,所述主阀门位于所述主阀座的前端,所述前阀门位于所述主阀门的前端,所述前阀座位于所述前阀门的前端,The main valve seat is located at the front end of the pump body, the main valve is located at the front end of the main valve seat, the front valve is located at the front end of the main valve, and the front valve seat is located at the front end of the front valve. front end,
    所述一级冷凝吸附装置和所述二级冷凝吸附装置内置在所述泵体中,所述一级冷凝吸附装置和所述二级冷凝吸附装置的超临界氦管道进出口连通至所述泵体的后端,The primary condensation adsorption device and the secondary condensation adsorption device are built in the pump body, and the inlet and outlet of the supercritical helium pipeline of the primary condensation adsorption device and the secondary condensation adsorption device are connected to the pump rear end of the body,
    所述套管穿过所述泵体的前端和后端,所述主阀杆移动的设置在所述套管中,所述前阀杆移动的设置在所述主阀杆中,所述主阀杆与所述主驱动器连接,所述前阀杆与所述前驱动器连接,The sleeve passes through the front and rear ends of the pump body, the main valve stem is set in the sleeve for moving, the front valve stem is moved and set in the main valve stem, and the main valve stem is moved. a valve stem is connected with the main driver, the front valve stem is connected with the front driver,
    所述主阀门设置在所述主阀杆的端部,所述前阀门设置在所述前阀杆的端部,The main valve is arranged at the end of the main valve stem, the front valve is arranged at the end of the front valve stem,
    所述前阀座设置在与所述泵体连通的管道的对接口上,The front valve seat is arranged on the butting port of the pipeline communicating with the pump body,
    正常工况下,Under normal conditions,
    所述泵体开启时,所述前阀门、所述主阀门位于所述主阀座和所述前阀座之间,所述管道与所述泵体连通,从所述管道过来的气体进入所述泵体后,先经过所述一级冷凝吸附装置进行第一次降温冷凝吸附,然后,剩余的难冷凝气体经过所述二级冷凝吸附装置进行第二次降温冷凝吸附,When the pump body is opened, the front valve and the main valve are located between the main valve seat and the front valve seat, the pipeline is communicated with the pump body, and the gas from the pipeline enters the pump body. After the pump body is described, the first cooling condensation adsorption is carried out through the first-stage condensation adsorption device, and then the remaining difficult-to-condensable gas is subjected to the second cooling condensation adsorption through the second-stage condensation adsorption device,
    发生故障时,When a failure occurs,
    所述前驱动器通过所述前阀杆驱动所述前阀门移动至所述前阀座上,所述密封锁紧装置将所述前阀门密封固定在所述前阀座上,切断与所述管道的连通,The front driver drives the front valve to move to the front valve seat through the front valve rod, and the sealing locking device seals and fixes the front valve on the front valve seat, cutting off the connection with the pipeline. connection,
    所述主驱动器通过所述主阀杆驱动所述主阀门移动至所述主阀座上密封所述泵体,将发生故障的所述泵体更换。The main driver drives the main valve to move to the main valve seat to seal the pump body through the main valve rod, so as to replace the faulty pump body.
  2. 根据权利要求1所述的双阀门结构的低温泵,其特征在于,所述密封锁紧装置包括依次连接的轴向顶杆、径向顶杆和顶头,The cryopump with a double valve structure according to claim 1, wherein the sealing and locking device comprises an axial ejector rod, a radial ejector rod and a plug which are connected in sequence,
    正常工况下,Under normal conditions,
    所述径向顶杆和所述顶头避开所述前阀门的移动路径,The radial ejector rod and the ejector head avoid the movement path of the front valve,
    发生故障时,When a failure occurs,
    所述轴向顶杆转动通过所述径向顶杆带动所述顶头到达所述前阀门的后端,所述轴向顶杆施加轴向推力使得所述顶头将所述前阀门顶在所述前阀座上密封固定。The rotation of the axial ejector rod drives the plug head to the rear end of the front valve through the radial ejector rod, and the axial ejector rod exerts an axial thrust so that the plug head pushes the front valve against the The front valve seat is sealed and fixed.
  3. 根据权利要求2所述的双阀门结构的低温泵,其特征在于,所述密封锁紧装置为多个且环绕所述前阀座均匀设置。The cryopump with double valve structure according to claim 2, wherein the sealing and locking devices are plural and are evenly arranged around the front valve seat.
  4. 根据权利要求2所述的双阀门结构的低温泵,其特征在于,所述轴向顶杆外套设有波纹管。The cryopump with a double valve structure according to claim 2, wherein the outer casing of the axial ejector rod is provided with a bellows.
  5. 根据权利要求1所述的双阀门结构的低温泵,其特征在于,所述前阀门与所述前阀杆为可拆卸连接,The cryopump with dual valve structure according to claim 1, wherein the front valve and the front valve stem are detachably connected,
    超过一个临界轴向拉力使得所述前阀门与所述前阀杆分离,且超过一个临界轴向推力使得所述前阀门与所述前阀杆连接。Exceeding a critical axial pulling force disengages the front valve from the front valve stem, and exceeding a critical axial thrust force connects the front valve and the front valve stem.
  6. 根据权利要求1所述的双阀门结构的低温泵,其特征在于,所述主驱动器内置在所述套管中,The cryopump with dual valve structure according to claim 1, wherein the main driver is built in the casing,
    所述前驱动器与所述主阀杆连接。The front driver is connected with the main valve stem.
  7. 根据权利要求6所述的双阀门结构的低温泵,其特征在于,所述主驱动器和所述前驱动器均为气动。The cryopump with dual valve structure according to claim 6, wherein the main driver and the front driver are both pneumatic.
  8. 根据权利要求1所述的双阀门结构的低温泵,其特征在于,所述二级冷凝吸附装置的表面涂敷活性炭。The cryopump with double valve structure according to claim 1, wherein the surface of the secondary condensation adsorption device is coated with activated carbon.
  9. 根据权利要求1所述的双阀门结构的低温泵,其特征在于,所述泵体的前端设置有前法兰,所述主阀座设置在所述前法兰上,The cryopump with double valve structure according to claim 1, wherein the front end of the pump body is provided with a front flange, and the main valve seat is provided on the front flange,
    所述泵体的后端设置有后法兰,The rear end of the pump body is provided with a rear flange,
    所述后法兰上设置有所述一级冷凝吸附装置的液氦管道进出子法兰口、所 述二级冷凝吸附装置的超临界氦管道进出子法兰口和探测设备的子法兰口。The rear flange is provided with the inlet and outlet sub-flange ports of the liquid helium pipeline of the primary condensation adsorption device, the inlet and outlet sub-flange ports of the supercritical helium pipeline of the secondary condensation adsorption device, and the sub-flange ports of the detection equipment. .
  10. 根据权利要求1所述的双阀门结构的低温泵,其特征在于,所述泵体的内表面覆盖有热屏板。The cryopump with double valve structure according to claim 1, wherein the inner surface of the pump body is covered with a heat shield.
PCT/CN2021/072640 2020-09-16 2021-01-19 Dual valve-structured low-temperature pump WO2022057177A1 (en)

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