WO2022057147A1 - 一种智能化的焦炭塔预热装置 - Google Patents

一种智能化的焦炭塔预热装置 Download PDF

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Publication number
WO2022057147A1
WO2022057147A1 PCT/CN2020/140688 CN2020140688W WO2022057147A1 WO 2022057147 A1 WO2022057147 A1 WO 2022057147A1 CN 2020140688 W CN2020140688 W CN 2020140688W WO 2022057147 A1 WO2022057147 A1 WO 2022057147A1
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Prior art keywords
intelligent
preheating
support
tower
screwed
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PCT/CN2020/140688
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English (en)
French (fr)
Inventor
钱峰
王民
张永鹏
鞠凤磊
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山东联化新材料有限责任公司
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Publication of WO2022057147A1 publication Critical patent/WO2022057147A1/zh

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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B55/00—Coking mineral oils, bitumen, tar, and the like or mixtures thereof with solid carbonaceous material

Definitions

  • the invention belongs to the technical field of petrochemical delayed coking, and particularly relates to an intelligent coke tower preheating device.
  • the preheating mode of the coke tower is to open the spherical ring valve at the top of the new tower. Heat to the tower wall above 330 °C.
  • the coke drum preheating device is widely used.
  • the existing coke drum preheating device still has the problems of poor preheating control effect, poor support and fixation stability, incapable of intelligent preheating detection and poor heat preservation effect.
  • the present invention provides an intelligent coke drum preheating device, so as to solve the existing coke drum preheating device that has poor preheating control effect, poor support and fixed stability, and cannot intelligently preheat detection and heat preservation. The problem of poor performance.
  • An intelligent coke drum preheating device including an inner threaded pipe, a spherical column top, a coke drum body, a column base, a heating device, a support shell, a temperature sensor, a support bottom shell, an intelligent control host, a control panel, and a limit block , Self-moving preheating ring structure, anti-radiation and heat preservation protective cylinder structure, intelligent temperature detection alarm prompt screen structure and adjustable support protective base structure, the inner threaded pipe is longitudinally threaded on the inner top of the spherical tower top in the threaded hole opened in the middle part; the spherical tower top is threadedly connected to the upper end of the coke tower body; the longitudinal lower end of the coke tower body is bolted to the upper end of the tower base; the tower base is located at the upper end of the heating equipment; The heating equipment is screwed to the inside of the support shell; the support shell and the tower base are bolted and arranged; the temperature sensor is arranged at the upper part of
  • the structure of the heat-preventing and heat-insulating protective cylinder comprises a through hole, a sealing cover, a heat-insulating and protecting outer cylinder, a moving handle, an anti-heating and heat-preserving sheet and a heat-insulating block, and the through-hole is opened in the inner middle part of the sealing cover;
  • Two of the sealing covers are used, and they are both screwed to the upper and lower ends of the heat preservation and protection outer cylinder;
  • the middle parts of the left and right sides of the heat preservation and protection outer cylinder are screwed with moving handles;
  • Anti-heat-radiation and heat-insulating sheets are longitudinally screwed around the inside of the heat-dissipating sheet; and heat-preserving blocks are screwed on the inner surface of the heat-dissipating and heat-preserving sheet in sequence from top to bottom.
  • the structure of the intelligent temperature detection alarm prompt screen includes a support column, a temperature detector, a support sleeve, an outer protective shell, a display screen, a warning light row and a prompt alarm, and one end of the support column is screwed to the temperature detector The other end is threadedly connected to the inner lower end of the support sleeve; the longitudinal upper end of the support sleeve is threadedly connected to the lower middle part of the outer protective shell; the inner middle part of the outer protective shell is screwed with a display screen; the The left and right ends of the outer protective shell are longitudinally screwed with a warning light row and a prompt alarm.
  • the adjustable support and protection base structure includes a stable base, a first connecting seat, a first screw rod, a long adjusting nut, a second screw rod, a second connecting seat and a supporting protection sleeve seat.
  • the upper part of the stable base is two left and right A connecting seat is connected with bolts on both sides; one end of the long adjusting nut is threadedly connected to the first screw rod, and the other end is screwed to the second screw rod; the lower end of the first screw rod is axially connected to the interior of the connecting seat one;
  • the upper end of the second screw rod is axially connected to the inside of the second connecting seat; the second connecting seat is two, and both are bolted to the left and right ends of the supporting protective sleeve seat.
  • the movable sleeve is slidably sleeved on the outer side of the coke drum body through an annular preheating sheet.
  • two connecting rods are used, and both are bolted to the left and right ends of the spherical tower top.
  • the movable sleeve is arranged between the limit blocks arranged on the left side and between the limit blocks arranged on the right side.
  • the sealing cover is sleeved on the upper and lower sides of the outer wall of the coke tower body through through holes.
  • the heat preservation and protection outer cylinder is sleeved on the outer wall of the coke tower body.
  • two of the linear slide rails are used, and both of them longitudinally penetrate the inner left and right sides of the sealing cover provided on the upper part, and the lower ends of the linear slide rails are respectively bolted to the sealing cover provided at the lower part. the upper left and right sides.
  • the arrangement of the connecting rod, the linear slide rail, the self-moving slider, the movable seat, the movable sleeve and the annular preheating plate is beneficial to the coke tower body to have a good preheating control effect
  • Inputting corresponding commands into the intelligent control host through the control panel can make the annular preheating plate perform heating action, and drive the movable seat through the self-moving slider, and the movable sleeve and annular preheating plate move up and down on the outer wall of the linear slide rail, namely
  • the coke tower body can be preheated evenly to ensure the preheating effect.
  • the arrangement of the through hole, the sealing cover, the heat preservation and protection outer cylinder, the moving handle, the anti-radiation heat preservation sheet and the heat preservation block is beneficial to play a good heat preservation effect on the preheated coke tower body and avoid the The preheating is uneven, and the heat preservation work can be carried out through the sealing cover and the heat preservation protection outer cylinder in conjunction with the heat dissipation insulation sheet and the heat preservation block to avoid heat loss.
  • the heat preservation and protection outer cylinder can be disassembled and cleaned, which is convenient for operation and ensures the heat preservation effect. .
  • the setting of the support column, the temperature detector, the support sleeve, the outer protective shell, the display screen, the warning light row and the prompt alarm is beneficial to the intelligent preheating detection and alarm prompt work, and the temperature detection
  • the device detects the preheating temperature at the top of the spherical tower and the inside of the coke tower body in real time, and processes the information through the intelligent control host, then displays the data through the display screen, and gives a warning through the warning lamp row. If the temperature exceeds the predetermined preheating range, The warning alarm can be used for warning to ensure that the detection operation of the device is intelligent and convenient.
  • the support column and the support sleeve can be disassembled, which is convenient for maintenance and ensures the stability of the support.
  • the arrangement of the stable base, the first connecting seat, the first screw rod, the long adjusting nut, the second screw rod, the second connecting seat and the supporting protective sleeve seat is conducive to achieving good support stability and avoiding If there is a problem of inclination or collapse, the distance between the first screw and the second screw can be adjusted by rotating the adjustment long adjustment nut, so that the stable base is in a vertical state, thereby ensuring the stability of the coke tower body. Ensure the stability of the bottom support, thereby ensuring the support effect of the coke tower body.
  • the arrangement of the inner threaded pipe is beneficial to fix and install the support column, and is convenient for disassembly and maintenance.
  • the setting of the heating device, the support shell and the temperature sensor is beneficial to ensure the effect of residual heat, and can perform temperature detection to ensure the heating capacity.
  • the setting of the intelligent control host is beneficial to intelligent control and facilitates operation.
  • the setting of the control panel is conducive to inputting corresponding instructions, and is convenient for controlling the actions of equipment at all levels.
  • the setting of the limiting block is beneficial to play a good limiting effect and ensure the preheating effect.
  • the arrangement of the supporting bottom shell is beneficial to play a good supporting and protecting role.
  • Figure 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic structural diagram of the self-movable preheating ring structure of the present invention.
  • FIG. 3 is a schematic structural diagram of the structure of the heat-dissipating and heat-insulating protective cylinder of the present invention.
  • FIG. 4 is a schematic structural diagram of the structure of the intelligent temperature detection alarm prompt screen of the present invention.
  • FIG. 5 is a schematic structural diagram of the adjustable supporting and protective base structure of the present invention.
  • Adjustable support and protective base structure 151, Stable base; 152, Connection seat one; 153, First screw rod; 154, Long adjustment nut; 155, Second screw rod; Protective sleeve seat.
  • an intelligent coke tower preheating device includes an internally threaded pipe 1, a spherical tower top 2, a coke tower body 3, and a tower base. 4.
  • the inner threaded pipe 1 is longitudinally threaded in the threaded hole opened in the middle part of the inner top of the spherical tower top 2; the spherical The tower top 2 is screwed on the upper end of the coke tower body 3; the longitudinal lower end of the coke tower body 3 is bolted on the upper end of the tower base 4; the tower base 4 is located at the upper end of the heating equipment 5; the heating equipment 5
  • the screw is connected to the inside of the support shell 6; the bolt connection between the support shell 6 and the tower base 4 is arranged; the temperature sensor 7 is arranged at the upper position of the left and right ends of the inner side between the heating device 5 and the support shell 6;
  • the support bottom shell 8 is bolted to the lower end of the support shell 6; the inner
  • the heat-dissipating and heat-insulating protective cylinder structure 13 includes a through hole 131 , a sealing cover 132 , a heat-insulating and protecting outer cylinder 133 , a moving handle 134 , a heat-dissipating and heat-preserving sheet 135 and a heat-insulating block 136, the through hole 131 is opened in the inner middle part of the sealing cover 132; the sealing cover 132 adopts two, and both are screwed on the upper and lower ends of the thermal insulation protection outer cylinder 133; the thermal insulation protection outer cylinder The middle parts of the left and right sides of the 133 are screwed with the moving handle 134; the inner circumference of the thermal insulation protection outer cylinder 133 is longitudinally screwed with anti-radiation and thermal insulation sheets 135; the inner surface of the thermal insulation sheet 135 is from above.
  • the thermal insulation block 136 is connected with screws in sequence from the bottom.
  • the sealing cover 132 and the thermal insulation protection outer cylinder 133 cooperate with the heat dissipation and thermal insulation sheet 135 and the thermal insulation block 136 to perform thermal insulation work to avoid heat loss.
  • the handle 134 can be disassembled and cleaned for thermal insulation
  • the protective outer cylinder 133 is convenient for operation and ensures the thermal insulation effect.
  • the intelligent temperature detection alarm prompt screen structure 14 includes a support column 141, a temperature detector 142, a support sleeve 143, an outer protective shell 144, a display screen 145, and a warning light row 146 and the prompting alarm 147, one end of the support column 141 is screwed to the temperature detector 142, and the other end is screwed to the inner lower end of the support sleeve 143; the longitudinal upper end of the support sleeve 143 is screwed to the outer protective shell 144.
  • the lower middle part; the inner middle part of the outer protective shell 144 is screwed with a display screen 145; the left and right ends of the outer protective shell 144 are longitudinally screwed with a warning light row 146 and a prompt alarm 147, through the temperature
  • the detector 142 detects the preheating temperature inside the spherical tower top 2 and the coke tower body 3 in real time, and processes the information through the intelligent control host 9, then displays the data through the display screen 145, and gives a warning through the warning light row 146.
  • the warning alarm 147 can be used to give a warning to ensure that the detection operation of the device is intelligent and convenient.
  • the adjustable support and protection base structure 15 includes a stable base 151 , a first connecting seat 152 , a first screw 153 , a long adjusting nut 154 , a second screw 155 , and a second connecting seat 156 and the supporting protective sleeve seat 157, the upper left and right sides of the stable base 151 are bolted with a connecting seat 152; one end of the long adjusting nut 154 is threadedly connected to the first screw 153, and the other end is screwed to the second screw and Both bolts are connected to the left and right ends of the supporting protective sleeve seat 157, and the distance between the first screw rod 153 and the second screw rod 155 can be adjusted by rotating the adjusting length adjusting nut 154, so that the stable base 151 is in a vertical state, thereby ensuring that The stability of the coke tower body 3 is ensured by supporting the protective sleeve seat 157 to ensure the bottom support stability,
  • the movable casing 125 is slidably sleeved on the outer side of the coke drum body 3 through the annular preheating sheet 126.
  • two connecting rods 121 are used, and they are both bolted to the left and right ends of the spherical tower top 2 .
  • the movable sleeve 125 is disposed between the limit blocks 11 provided on the left side and between the limit blocks 11 provided on the right side.
  • the sealing cover 132 is sleeved on the upper and lower sides of the outer wall of the coke drum body 3 through the through hole 131 .
  • the heat preservation and protection outer cylinder 133 is sleeved on the outer wall of the coke tower body 3 .
  • two linear slide rails 122 are used, and both of them penetrate longitudinally through the inner left and right sides of the upper part of the sealing cover 132, and the lower ends of the linear slide rails 122 are respectively connected by bolts
  • the upper left and right sides of the sealing cover 132 are provided at the lower part.
  • the support column 141 is longitudinally threadedly connected to the interior of the internally threaded pipe 1 .
  • the sealing cover 132 is a ceramic cover
  • the heat preservation and protection outer cylinder 133 is an aluminum alloy cylinder
  • the heat dissipation and heat preservation sheet 135 is a felt sheet
  • the heat preservation block 136 is more a foam block.
  • the temperature detector 142 is arranged inside the spherical tower top 2 .
  • the stable base 151 is connected to the lower end of the support bottom case 8 with transverse bolts.
  • the supporting protective sleeve seat 157 is sleeved on the outer wall of the tower base 4, and is connected by bolts.
  • the movable sleeve 125 is provided with a PT100 temperature sensor inside.
  • the heating device 5, the temperature sensor 7, the self-moving slider 123, the temperature detector 142, the display screen 145, the warning light row 146 and the prompt alarm 147 are all connected to the intelligent control host 9 with wires Connection setting, the control panel 10 and the intelligent control host 9 are connected with wires.
  • the PT100 temperature sensor is connected to the intelligent control host 9 with wires.
  • the heating device 5 adopts a PTC heating piece device.
  • the temperature sensor 7 is a PT100 temperature sensor.
  • the self-moving slider 123 adopts a CKD type electric slider.
  • the temperature detector 142 adopts a PT100 temperature sensor.
  • the display screen 145 adopts an LED scrolling liquid crystal screen.
  • the warning light row 146 adopts a yellow and blue LED light row.
  • the prompt alarm 147 adopts a passive buzzer.
  • the intelligent control host 9 adopts an stm32f103 single-chip microcomputer.
  • the annular preheating sheet 126 is connected to the intelligent control host 9 with wires.
  • the annular preheating sheet 126 adopts an annular PTC heating sheet.
  • inputting corresponding commands into the intelligent control host 9 through the control panel 10 can cause the annular preheating sheet 126 to perform a heating action, and drive the movable seat 124, the movable sleeve 125 and the annular preheating sheet through the self-moving slider 123 126 moves up and down on the outer wall of the linear slide rail 122, so that the coke tower body 3 can be preheated and heated evenly to ensure the preheating effect.
  • the block 136 can carry out heat preservation work to avoid heat loss. By holding the moving handle 134, the outer cylinder 133 for heat preservation and protection can be disassembled and cleaned, which is convenient for operation and ensures the heat preservation effect.
  • the temperature detector 142 detects the spherical tower top 2 and the coke tower body 3 in real time.
  • the internal preheating temperature is processed by the intelligent control host 9, and then the data is displayed through the display screen 145, and the warning light row 146 is used for warning prompts. If the temperature exceeds the predetermined preheating range, the prompt alarm 147 can be used.
  • a warning prompt is provided to ensure the detection operation of the device is intelligent and convenient.
  • the support column 141 and the support sleeve 143 can be disassembled, which is convenient for maintenance and ensures the stability of the support. By rotating the adjusting length adjusting nut 154, the first screw can be adjusted.

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Abstract

本发明提供一种智能化的焦炭塔预热装置，包括内螺纹管，球形塔顶，焦炭塔体，塔底座，加热设备，支撑外壳，温度传感器，支撑底壳，智能控制主机，控制面板和限位块，所述的内螺纹管纵向螺纹连接在球形塔顶的内侧顶部中间部位开设的螺纹孔内；所述的球形塔顶螺纹连接在焦炭塔体的上端。本发明连接杆，直线滑轨，自移滑块，活动座，活动套壳和环形预热片的设置，有利于对焦炭塔体起到良好的预热控制效果，通过控制面板向智能控制主机内部输入相应指令，可使得环形预热片进行加热动作，并通过自移滑块带动活动座，活动套壳和环形预热片在直线滑轨外壁进行上下移动，即可均匀的对焦炭塔体进行预热加热工作，以保证预热效果。

Description

一种智能化的焦炭塔预热装置 技术领域
本发明属于石化延迟焦化技术领域，尤其涉及一种智能化的焦炭塔预热装置。
背景技术
石化行业的延迟焦化装置，其焦炭塔的预热的模式都是打开新塔塔顶的球形环阀，生产塔的油气从新塔的塔顶流到塔底，进入甩油罐来给新塔预热到塔壁330℃以上。
目前焦炭塔预热装置应用较为广泛。
但是现有的焦炭塔预热装置还存在着预热控制效果差，支撑固定稳定性差，无法智能预热检测和保温效果差的问题。
因此，发明一种智能化的焦炭塔预热装置显得非常必要。
发明内容
为了解决上述技术问题，本发明提供一种智能化的焦炭塔预热装置，以解决现有的焦炭塔预热装置存在着预热控制效果差，支撑固定稳定性差，无法智能预热检测和保温效果差的问题。一种智能化的焦炭塔预热装置，包括内螺纹管，球形塔顶，焦炭塔体，塔底座，加热设备，支撑外壳，温度传感器，支撑底壳，智能控制主机，控制面板，限位块，可自移式预热环片结构，防散热可保温防护筒结构，智能温度检测报警提示屏结构和可调节支撑防护底座结构，所述的内螺纹管纵向螺纹连接在球形塔顶的内侧顶部中间部位开设的螺纹孔内；所述的球形塔顶螺纹连接在焦炭塔体的上端；所述的焦炭塔体纵向下端螺栓连接在塔底座的上端；所述的塔底座位于加热设备的上端；所述的加热设备螺钉连接在支撑外壳的内部；所述的支撑外壳和塔底座之间螺栓连接设置；所述的温度传感器设置在加热设备和支撑外壳之间的内侧左右两端上部位置；所 述的支撑底壳螺栓连接在支撑外壳的下端；所述的支撑底壳的内部螺钉连接有智能控制主机；所述的支撑底壳的前部螺钉连接有控制面板；所述的焦炭塔体的左侧上下两部以及右侧上下两部均螺钉连接有限位块；所述的可自移式预热环片结构和防散热可保温防护筒结构相连接；所述的智能温度检测报警提示屏结构和内螺纹管相连接；所述的可调节支撑防护底座结构和塔底座相连接；所述的可自移式预热环片结构包括连接杆，直线滑轨，自移滑块，活动座，活动套壳和环形预热片，所述的连接杆横向外端螺栓连接在直线滑轨的内侧上部；所述的直线滑轨的外壁滑动套接有自移滑块；所述的自移滑块的内侧螺钉连接有活动座；所述的活动座之间的内侧螺钉连接有活动套壳；所述的活动套壳的内部螺钉连接有环形预热片。
优选的，所述的防散热可保温防护筒结构包括通孔，密封盖，保温防护外筒，移动把手，防散热保温片和保温块，所述的通孔开设在密封盖的内部中间部位；所述的密封盖采用两个，并且均螺纹连接在保温防护外筒的上下两端；所述的保温防护外筒的左右两侧中间部位均螺钉连接有移动把手；所述的保温防护外筒的内部四周均纵向螺钉连接有防散热保温片；所述的防散热保温片的内表面从上到下依次螺钉连接有保温块。
优选的，所述的智能温度检测报警提示屏结构包括支撑柱，温度检测器，支撑套管，外保护壳，显示屏，警示灯排和提示报警器，所述的支撑柱一端螺钉连接温度检测器，另一端螺纹连接在支撑套管的内部下端；所述的支撑套管纵向上端螺纹连接在外保护壳的下部中间部位；所述的外保护壳的内部中间部位螺钉连接有显示屏；所述的外保护壳的左右两端均纵向螺钉连接有警示灯排和提示报警器。
优选的，所述的可调节支撑防护底座结构包括稳固底座，连接座一，第一螺杆，长调节螺母，第二螺杆，连接座二和支撑防护套座，所述的稳固底座的上部左右两侧均螺栓连接有连接座一；所述的长调节螺母一端螺纹连接第一螺杆，另一端螺纹连接第二螺杆；所述的第一螺杆下端轴接在连接座一的内部； 所述的第二螺杆上端轴接在连接座二的内部；所述的连接座二采用两个，并且均螺栓连接在支撑防护套座的左右两端。
优选的，所述的活动套壳通过环形预热片滑动套接在焦炭塔体的外侧。
优选的，所述的连接杆采用两个，并且均螺栓连接在球形塔顶的左右两端。
优选的，所述的活动套壳设置在左侧设置的所述的限位块之间以及右侧设置的所述的限位块之间。
优选的，所述的密封盖通过通孔套接在焦炭塔体的外壁上下两侧。
优选的，所述的保温防护外筒套接在焦炭塔体的外壁。
优选的，所述的直线滑轨采用两个，并且均纵向贯穿上部设置的所述的密封盖的内部左右两侧，所述的直线滑轨的下端分别螺栓连接下部设置的所述的密封盖的上部左右两侧。
与现有技术相比，本发明的有益效果为：
1.本发明中，所述的连接杆，直线滑轨，自移滑块，活动座，活动套壳和环形预热片的设置，有利于对焦炭塔体起到良好的预热控制效果，通过控制面板向智能控制主机内部输入相应指令，可使得环形预热片进行加热动作，并通过自移滑块带动活动座，活动套壳和环形预热片在直线滑轨外壁进行上下移动，即可均匀的对焦炭塔体进行预热加热工作，以保证预热效果。
2.本发明中，所述的通孔，密封盖，保温防护外筒，移动把手，防散热保温片和保温块的设置，有利于对预热的焦炭塔体起到良好的保温作用，避免预热不均匀，通过密封盖和保温防护外筒配合防散热保温片和保温块可进行保温工作，避免热量散失，通过手持移动把手，可进行拆卸清理保温防护外筒，方便操作，保证保温效果。
3.本发明中，所述的支撑柱，温度检测器，支撑套管，外保护壳，显 示屏，警示灯排和提示报警器的设置，有利于智能预热检测报警提示工作，通过温度检测器实时检测球形塔顶和焦炭塔体内部的预热温度，并通过智能控制主机进行信息处理，随后经过显示屏进行数据显示，并通过警示灯排进行警示提示，若温度超过预定预热范围，可通过提示报警器进行警示提示，以保证装置的检测操作智能化，便捷化，通过支撑柱和支撑套管可进行拆卸，便于维护，保证支撑稳定性。
4.本发明中，所述的稳固底座，连接座一，第一螺杆，长调节螺母，第二螺杆，连接座二和支撑防护套座的设置，有利于起到良好的支撑稳定性，避免出现倾斜或者坍塌问题，通过旋转调节长调节螺母，可进行调节第一螺杆和第二螺杆之间的间距，以使得稳固底座处于垂直状态，进而保证焦炭塔体的稳定性，通过支撑防护套座保证底部支撑稳定性，进而保证焦炭塔体的支撑效果。
5.本发明中，所述的内螺纹管的设置，有利于固定安装支撑柱，便于拆卸维护。
6.本发明中，所述的加热设备，支撑外壳和温度传感器的设置，有利于保证余热效果，并可进行温度检测，以保证加热能力。
7.本发明中，所述的智能控制主机的设置，有利于智能控制，方便操作。
8.本发明中，所述的控制面板的设置，有利于输入相应指令，便于进行控制各级设备进行动作。
9.本发明中，所述的限位块的设置，有利于起到良好的限位作用，保证预热效果。
10.本发明中，所述的支撑底壳的设置，有利于起到良好的支撑保护作用。
附图说明
图1是本发明的结构示意图。
图2是本发明的可自移式预热环片结构的结构示意图。
图3是本发明的防散热可保温防护筒结构的结构示意图。
图4是本发明的智能温度检测报警提示屏结构的结构示意图。
图5是本发明的可调节支撑防护底座结构的结构示意图。
图中：
1、内螺纹管；2、球形塔顶；3、焦炭塔体；4、塔底座；5、加热设备；6、支撑外壳；7、温度传感器；8、支撑底壳；9、智能控制主机；10、控制面板；11、限位块；12、可自移式预热环片结构；121、连接杆；122、直线滑轨；123、自移滑块；124、活动座；125、活动套壳；126、环形预热片；13、防散热可保温防护筒结构；131、通孔；132、密封盖；133、保温防护外筒；134、移动把手；135、防散热保温片；136、保温块；14、智能温度检测报警提示屏结构；141、支撑柱；142、温度检测器；143、支撑套管；144、外保护壳；145、显示屏；146、警示灯排；147、提示报警器；15、可调节支撑防护底座结构；151、稳固底座；152、连接座一；153、第一螺杆；154、长调节螺母；155、第二螺杆；156、连接座二；157、支撑防护套座。
具体实施方式
下面结合附图对本发明进行具体描述，如附图1和附图2所示，一种智能化的焦炭塔预热装置，包括内螺纹管1，球形塔顶2，焦炭塔体3，塔底座4，加热设备5，支撑外壳6，温度传感器7，支撑底壳8，智能控制主机9，控制面板10，限位块11，可自移式预热环片结构12，防散热可保温防护筒结构13，智能温度检测报警提示屏结构14和可调节支撑防护底座结构15，所述的内螺纹管1纵向螺纹连接在球形塔顶2的内侧顶部中间部位开设的螺纹孔内；所述的 球形塔顶2螺纹连接在焦炭塔体3的上端；所述的焦炭塔体3纵向下端螺栓连接在塔底座4的上端；所述的塔底座4位于加热设备5的上端；所述的加热设备5螺钉连接在支撑外壳6的内部；所述的支撑外壳6和塔底座4之间螺栓连接设置；所述的温度传感器7设置在加热设备5和支撑外壳6之间的内侧左右两端上部位置；所述的支撑底壳8螺栓连接在支撑外壳6的下端；所述的支撑底壳8的内部螺钉连接有智能控制主机9；所述的支撑底壳8的前部螺钉连接有控制面板10；所述的焦炭塔体3的左侧上下两部以及右侧上下两部均螺钉连接有限位块11；所述的可自移式预热环片结构12和防散热可保温防护筒结构13相连接；所述的智能温度检测报警提示屏结构14和内螺纹管1相连接；所述的可调节支撑防护底座结构15和塔底座4相连接；所述的可自移式预热环片结构12包括连接杆121，直线滑轨122，自移滑块123，活动座124，活动套壳125和环形预热片126，所述的连接杆121横向外端螺栓连接在直线滑轨122的内侧上部；所述的直线滑轨122的外壁滑动套接有自移滑块123；所述的自移滑块123的内侧螺钉连接有活动座124；所述的活动座124之间的内侧螺钉连接有活动套壳125；所述的活动套壳125的内部螺钉连接有环形预热片126，通过控制面板10向智能控制主机9内部输入相应指令，可使得环形预热片126进行加热动作，并通过自移滑块123带动活动座124，活动套壳125和环形预热片126在直线滑轨122外壁进行上下移动，即可均匀的对焦炭塔体3进行预热加热工作，以保证预热效果。
本实施方案中，结合附图3所示，所述的防散热可保温防护筒结构13包括通孔131，密封盖132，保温防护外筒133，移动把手134，防散热保温片135和保温块136，所述的通孔131开设在密封盖132的内部中间部位；所述的密封盖132采用两个，并且均螺纹连接在保温防护外筒133的上下两端；所述的保温防护外筒133的左右两侧中间部位均螺钉连接有移动把手134；所述的保温防护外筒133的内部四周均纵向螺钉连接有防散热保温片135；所述的防散热保温片135的内表面从上到下依次螺钉连接有保温块136，通过密封盖132和保温防 护外筒133配合防散热保温片135和保温块136可进行保温工作，避免热量散失，通过手持移动把手134，可进行拆卸清理保温防护外筒133，方便操作，保证保温效果。
本实施方案中，结合附图4所示，所述的智能温度检测报警提示屏结构14包括支撑柱141，温度检测器142，支撑套管143，外保护壳144，显示屏145，警示灯排146和提示报警器147，所述的支撑柱141一端螺钉连接温度检测器142，另一端螺纹连接在支撑套管143的内部下端；所述的支撑套管143纵向上端螺纹连接在外保护壳144的下部中间部位；所述的外保护壳144的内部中间部位螺钉连接有显示屏145；所述的外保护壳144的左右两端均纵向螺钉连接有警示灯排146和提示报警器147，通过温度检测器142实时检测球形塔顶2和焦炭塔体3内部的预热温度，并通过智能控制主机9进行信息处理，随后经过显示屏145进行数据显示，并通过警示灯排146进行警示提示，若温度超过预定预热范围，可通过提示报警器147进行警示提示，以保证装置的检测操作智能化，便捷化，通过支撑柱141和支撑套管143可进行拆卸，便于维护，保证支撑稳定性。
本实施方案中，结合附图5所示，所述的可调节支撑防护底座结构15包括稳固底座151，连接座一152，第一螺杆153，长调节螺母154，第二螺杆155，连接座二156和支撑防护套座157，所述的稳固底座151的上部左右两侧均螺栓连接有连接座一152；所述的长调节螺母154一端螺纹连接第一螺杆153，另一端螺纹连接第二螺杆155；所述的第一螺杆153下端轴接在连接座一152的内部；所述的第二螺杆155上端轴接在连接座二156的内部；所述的连接座二156采用两个，并且均螺栓连接在支撑防护套座157的左右两端，通过旋转调节长调节螺母154，可进行调节第一螺杆153和第二螺杆155之间的间距，以使得稳固底座151处于垂直状态，进而保证焦炭塔体3的稳定性，通过支撑防护套座157保证底部支撑稳定性，进而保证焦炭塔体3的支撑效果。
本实施方案中，具体的，所述的活动套壳125通过环形预热片126滑动套 接在焦炭塔体3的外侧。
本实施方案中，具体的，所述的连接杆121采用两个，并且均螺栓连接在球形塔顶2的左右两端。
本实施方案中，具体的，所述的活动套壳125设置在左侧设置的所述的限位块11之间以及右侧设置的所述的限位块11之间。
本实施方案中，具体的，所述的密封盖132通过通孔131套接在焦炭塔体3的外壁上下两侧。
本实施方案中，具体的，所述的保温防护外筒133套接在焦炭塔体3的外壁。
本实施方案中，具体的，所述的直线滑轨122采用两个，并且均纵向贯穿上部设置的所述的密封盖132的内部左右两侧，所述的直线滑轨122的下端分别螺栓连接下部设置的所述的密封盖132的上部左右两侧。
本实施方案中，具体的，所述的支撑柱141纵向螺纹连接在内螺纹管1的内部。
本实施方案中，具体的，所述的密封盖132采用陶瓷盖，所述的保温防护外筒133采用铝合金筒，所述的防散热保温片135采用毛毡片，所述的保温块136多个泡沫块。
本实施方案中，具体的，所述的温度检测器142设置在球形塔顶2的内部。
本实施方案中，具体的，所述的稳固底座151横向螺栓连接在支撑底壳8的下端。
本实施方案中，具体的，所述的支撑防护套座157套接在塔底座4的外壁，并通过螺栓连接设置。
本实施方案中，具体的，所述的活动套壳125的内部设置有PT100型温度传感器。
本实施方案中，具体的，所述的加热设备5，温度传感器7，自移滑块123，温度检测器142，显示屏145，警示灯排146和提示报警器147均与智能控制主 机9导线连接设置，所述的控制面板10与智能控制主机9导线连接设置。
本实施方案中，具体的，所述的PT100型温度传感器与智能控制主机9导线连接设置。
本实施方案中，具体的，所述的加热设备5采用PTC加热片设备。
本实施方案中，具体的，所述的温度传感器7采用PT100型温度传感器。
本实施方案中，具体的，所述的自移滑块123采用CKD型电动滑块。
本实施方案中，具体的，所述的温度检测器142采用PT100型温度传感器。
本实施方案中，具体的，所述的显示屏145采用LED滚动液晶屏。
本实施方案中，具体的，所述的警示灯排146采用黄蓝相间的LED灯排。
本实施方案中，具体的，所述的提示报警器147采用无源蜂鸣器。
本实施方案中，具体的，所述的智能控制主机9采用stm32f103型单片机。
本实施方案中，具体的，所述的环形预热片126与智能控制主机9导线连接设置。
本实施方案中，具体的，所述的环形预热片126采用环形PTC加热片。
工作原理
本发明中，通过控制面板10向智能控制主机9内部输入相应指令，可使得环形预热片126进行加热动作，并通过自移滑块123带动活动座124，活动套壳125和环形预热片126在直线滑轨122外壁进行上下移动，即可均匀的对焦炭塔体3进行预热加热工作，以保证预热效果，通过密封盖132和保温防护外筒133配合防散热保温片135和保温块136可进行保温工作，避免热量散失，通过手持移动把手134，可进行拆卸清理保温防护外筒133，方便操作，保证保温效果，通过温度检测器142实时检测球形塔顶2和焦炭塔体3内部的预热温度，并通过智能控制主机9进行信息处理，随后经过显示屏145进行数据显示，并通过警示灯排146进行警示提示，若温度超过预定预热范围，可通过提示报警器147进行警示提示，以保证装置的检测操作智能化，便捷化，通过支撑柱141和支撑套管143可进行拆卸，便于维护，保证支撑稳定性，通过旋转调节长调节螺 母154，可进行调节第一螺杆153和第二螺杆155之间的间距，以使得稳固底座151处于垂直状态，进而保证焦炭塔体3的稳定性，通过支撑防护套座157保证底部支撑稳定性，进而保证焦炭塔体3的支撑效果。
利用本发明所述的技术方案，或本领域的技术人员在本发明技术方案的启发下，设计出类似的技术方案，而达到上述技术效果的，均是落入本发明的保护范围。

Claims (10)

  1. 一种智能化的焦炭塔预热装置，其特征在于，该智能化的焦炭塔预热装置包括内螺纹管(1)，球形塔顶(2)，焦炭塔体(3)，塔底座(4)，加热设备(5)，支撑外壳(6)，温度传感器(7)，支撑底壳(8)，智能控制主机(9)，控制面板(10)，限位块(11)，可自移式预热环片结构(12)，防散热可保温防护筒结构(13)，智能温度检测报警提示屏结构(14)和可调节支撑防护底座结构(15)，所述的内螺纹管(1)纵向螺纹连接在球形塔顶(2)的内侧顶部中间部位开设的螺纹孔内；所述的球形塔顶(2)螺纹连接在焦炭塔体(3)的上端；所述的焦炭塔体(3)纵向下端螺栓连接在塔底座(4)的上端；所述的塔底座(4)位于加热设备(5)的上端；所述的加热设备(5)螺钉连接在支撑外壳(6)的内部；所述的支撑外壳(6)和塔底座(4)之间螺栓连接设置；所述的温度传感器(7)设置在加热设备(5)和支撑外壳(6)之间的内侧左右两端上部位置；所述的支撑底壳(8)螺栓连接在支撑外壳(6)的下端；所述的支撑底壳(8)的内部螺钉连接有智能控制主机(9)；所述的支撑底壳(8)的前部螺钉连接有控制面板(10)；所述的焦炭塔体(3)的左侧上下两部以及右侧上下两部均螺钉连接有限位块(11)；所述的可自移式预热环片结构(12)和防散热可保温防护筒结构(13)相连接；所述的智能温度检测报警提示屏结构(14)和内螺纹管(1)相连接；所述的可调节支撑防护底座结构(15)和塔底座(4)相连接；所述的可自移式预热环片结构(12)包括连接杆(121)，直线滑轨(122)，自移滑块(123)，活动座(124)，活动套壳(125)和环形预热片(126)，所述的连接杆(121)横向外端螺栓连接在直线滑轨(122)的内侧上部；所述的直线滑轨(122)的外壁滑动套接有自移滑块(123)；所述的自移滑块(123)的内侧螺钉连接有活动座(124)；所述的活动座(124)之间的内侧螺钉连接有活动套壳(125)；所述的活动套壳(125)的内部螺钉连接有环形预热片(126)。
  2. 如权利要求1所述的智能化的焦炭塔预热装置，其特征在于，所述的防 散热可保温防护筒结构(13)包括通孔(131)，密封盖(132)，保温防护外筒(133)，移动把手(134)，防散热保温片(135)和保温块(136)，所述的通孔(131)开设在密封盖(132)的内部中间部位；所述的密封盖(132)采用两个，并且均螺纹连接在保温防护外筒(133)的上下两端；所述的保温防护外筒(133)的左右两侧中间部位均螺钉连接有移动把手(134)；所述的保温防护外筒(133)的内部四周均纵向螺钉连接有防散热保温片(135)；所述的防散热保温片(135)的内表面从上到下依次螺钉连接有保温块(136)。
  3. 如权利要求1所述的智能化的焦炭塔预热装置，其特征在于，所述的智能温度检测报警提示屏结构(14)包括支撑柱(141)，温度检测器(142)，支撑套管(143)，外保护壳(144)，显示屏(145)，警示灯排(146)和提示报警器(147)，所述的支撑柱(141)一端螺钉连接温度检测器(142)，另一端螺纹连接在支撑套管(143)的内部下端；所述的支撑套管(143)纵向上端螺纹连接在外保护壳(144)的下部中间部位；所述的外保护壳(144)的内部中间部位螺钉连接有显示屏(145)；所述的外保护壳(144)的左右两端均纵向螺钉连接有警示灯排(146)和提示报警器(147)。
  4. 如权利要求1所述的智能化的焦炭塔预热装置，其特征在于，所述的可调节支撑防护底座结构(15)包括稳固底座(151)，连接座一(152)，第一螺杆(153)，长调节螺母(154)，第二螺杆(155)，连接座二(156)和支撑防护套座(157)，所述的稳固底座(151)的上部左右两侧均螺栓连接有连接座一(152)；所述的长调节螺母(154)一端螺纹连接第一螺杆(153)，另一端螺纹连接第二螺杆(155)；所述的第一螺杆(153)下端轴接在连接座一(152)的内部；所述的第二螺杆(155)上端轴接在连接座二(156)的内部；所述的连接座二(156)采用两个，并且均螺栓连接在支撑防护套座(157)的左右两端。
  5. 如权利要求1所述的智能化的焦炭塔预热装置，其特征在于，所述的活动套壳(125)通过环形预热片(126)滑动套接在焦炭塔体(3)的外侧。
  6. 如权利要求1所述的智能化的焦炭塔预热装置，其特征在于，所述的连接杆(121)采用两个，并且均螺栓连接在球形塔顶(2)的左右两端。
  7. 如权利要求1所述的智能化的焦炭塔预热装置，其特征在于，所述的活动套壳(125)设置在左侧设置的所述的限位块(11)之间以及右侧设置的所述的限位块(11)之间。
  8. 如权利要求2所述的智能化的焦炭塔预热装置，其特征在于，所述的密封盖(132)通过通孔(131)套接在焦炭塔体(3)的外壁上下两侧。
  9. 如权利要求2所述的智能化的焦炭塔预热装置，其特征在于，所述的保温防护外筒(133)套接在焦炭塔体(3)的外壁。
  10. 如权利要求2所述的智能化的焦炭塔预热装置，其特征在于，所述的直线滑轨(122)采用两个，并且均纵向贯穿上部设置的所述的密封盖(132)的内部左右两侧，所述的直线滑轨(122)的下端分别螺栓连接下部设置的所述的密封盖(132)的上部左右两侧。
PCT/CN2020/140688 2020-09-17 2020-12-29 一种智能化的焦炭塔预热装置 WO2022057147A1 (zh)

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