WO2022054974A1 - Apparatus for producing fouling-inhibiting hydrophobic cornstalk fuel for power generation using superheated steam - Google Patents

Apparatus for producing fouling-inhibiting hydrophobic cornstalk fuel for power generation using superheated steam Download PDF

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Publication number
WO2022054974A1
WO2022054974A1 PCT/KR2020/012119 KR2020012119W WO2022054974A1 WO 2022054974 A1 WO2022054974 A1 WO 2022054974A1 KR 2020012119 W KR2020012119 W KR 2020012119W WO 2022054974 A1 WO2022054974 A1 WO 2022054974A1
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WIPO (PCT)
Prior art keywords
steam
unit
cornstalk
heat
main body
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PCT/KR2020/012119
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French (fr)
Korean (ko)
Inventor
최영찬
김용구
최종원
송규섭
이영주
박주형
노영훈
Original Assignee
한국에너지기술연구원
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Priority to PCT/KR2020/012119 priority Critical patent/WO2022054974A1/en
Publication of WO2022054974A1 publication Critical patent/WO2022054974A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Definitions

  • the present invention relates to an apparatus for producing cornstalk fuel that heat-treats cornstalks using steam, and more particularly, to dry fuel in a kiln-type cornstalk drying apparatus by spraying steam over the entire cross-section of the kiln body and corresponding
  • a drying system using steam for dropping a fuel to be dried using a falling blade
  • the solid fuel manufacturing method using food waste and combustible waste includes drying sewage sludge to a moisture content of 10 to 20% or less and then pulverizing; Lignite 10% (weight ratio): The process of mixing with the coke 10% (weight ratio) additive, the process of pulverizing the combustible waste to a particle size of 30-50 mm, the dried sewage sludge, food waste mixed with additives, grinding The process of mixing the prepared combustible waste in the ratio of sewage sludge 30% (weight ratio): food waste 30% (weight ratio): combustible waste 40% (weight ratio), and drying the mixture so that the water content is 10% or less; It consists of a process of extruding and molding to a predetermined size by adding a supporting material to the mixture after mixing and drying.
  • food waste and sewage sludge can be recycled and used by drying and mixing sewage sludge, food waste and combustible waste, mixing lignite and coke, and then extruding to a predetermined size.
  • coal-fired thermal power plants burn about 180 tons of coal per 500 MW, and supply about 37 tons of coal equivalent to one pulverizer to the boiler.
  • the standard thermal power design criteria for coal is designed to use low-moisture bituminous coal of 6,080Kcal/Kg, 10% or less.
  • Some thermal power plants use imported coal, and some sub-bituminous coals have an average moisture content of 17% or more, which lowers the combustion efficiency of the boiler.
  • the calorific value of the coal used with the standardized combustion limit of 5,400Kcal/Kg is low, the reduction in combustion efficiency and the increase in fuel consumption are expected.
  • lignite which is a low-calorie coal with high moisture (moisture of 25% or more)
  • the moisture content is higher than the design standard, so the transport system for transporting coal is not smooth.
  • the combustion efficiency decreases, the heat distribution within the boiler drifts, and the boiler is operated in an abnormal state.
  • the proportion of use of lignite is gradually increasing to about 41-60%.
  • the steam drying apparatus sends high-pressure steam to a jacket or tube to indirectly heat the solid fuel indirectly.
  • the present invention is an improved invention of Korean Patent Publication No. 10-1860037 registered by the present applicant, and the conventional solid fuel such as coal is dried at a high temperature when hot air of a certain temperature or higher is used. is generated, fine powder is generated, and when the volatile matter and fine dust reach the ignition temperature, it ignites and burns inside.
  • drying of combustible materials so far has been done using dry air at a very low temperature (60 ⁇ 80 degrees), or indirectly contact the surface with a steam tube to avoid direct contact with high-temperature hot air. and dried.
  • Drying by low-temperature air or indirect heat transfer takes a long time and the device becomes very large. It is an invention to improve the problem of consumption.
  • the present invention has been devised to solve the above problem, and an apparatus for producing cornstalk fuel that can efficiently heat-treat cornstalks by directly using the heat energy contained in the steam by directly injecting steam to the object to be dried using steam. Its purpose is to provide
  • an object of the present invention is to provide a drying device that does not cause ignition of combustible materials and allows drying in a quick time by contacting high-temperature heat.
  • Another object of the present invention is to provide a drying apparatus using a phenomenon in which a raw material in contact with vapor saturated circulating air is heated, and moisture contained in the raw material is vaporized and evaporated to dryness.
  • Another object of the present invention is to provide an apparatus in which the surface of cornstalks is modified from hydrophilicity to hydrophobicity by steam.
  • it may include a cooling unit that cools and heats the cornstalk that has passed through the heat treatment unit to a predetermined secondary temperature condition.
  • a cooling heat supply unit for supplying cooling heat to the cooling unit may further include.
  • the present invention provides a main body into which the cornstalk is put, a steam heater that generates warm heat to change the introduced steam into steam, and discharges residual heat after the change;
  • a steam injection unit installed on the cornstalk outlet side of the main body and spraying steam to the raw material, a heating tube installed outside the kiln main body and passing the residual heat through to heat the surface of the kiln main body, the solid
  • the raw material may be a heat treatment unit using steam, characterized in that it is double heated by the steam injected from the inside of the kiln body and residual heat passing through the heating tube.
  • the steam injection unit may be installed at the end of the main body, and a plurality of steam nozzles may be formed in a circular cross-section.
  • the heat treatment unit includes a main body into which the cornstalk is put, a steam heater that generates heat to change the incoming steam into steam, and discharges residual heat after the change, and is installed on the cornstalk outlet side of the main body and applies the steam to the raw material.
  • a steam spraying unit for spraying a heating tube installed on the outside of the kiln body to pass the residual heat to heat the surface of the kiln body; It may be an apparatus for producing cornstalk fuel, characterized in that it uses steam, characterized in that it is double dried.
  • the steam injection unit a steam supply unit having a plurality of steam passages coupled to the steam nozzles at one end; a steam injection plate formed by introducing the steam nozzle; It may include a main steam nozzle coupled to the steam passage and formed on the central axis of the steam injection plate.
  • a curved member 425 for guiding the steam to be sprayed in the central direction of the main body along the circumference of the end of the steam injection plate may include.
  • a vortex forming member 426 formed between the curved member and the tip of the steam injection plate to induce a vortex flow to the injected heated steam may include.
  • the heat treatment unit includes one or more impurity removing units for removing impurities contained in the steam discharged from the main body, and the steam generated during the heat treatment of the cornstalk among the steam flow passing through the impurity removing unit. It may further include a discharge unit for discharging the flow rate.
  • the maximum drying effect can be obtained with little energy.
  • the steam injection unit has the effect of being dried through direct contact between the object to be dried and the steam by injecting steam in the opposite direction of the fuel inlet.
  • the insulating material is further installed on the outer peripheral surface of the kiln body and the outer peripheral surface of the heating tube, it is possible to prevent heat loss inside the kiln body and the heating tube.
  • the lifting blade is further installed on the inner surface of the kiln body so that the raw material flows freely from the top of the kiln.
  • the surface of the dried cornstalk becomes hydrophobic, thereby preventing moisture re-adsorption.
  • the contact angle between the surface and the water droplets may be 30° C. or more.
  • FIG. 1 is a unit flow diagram of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
  • FIG. 2 is a detailed view of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
  • FIG. 3 is a detailed view of a grinding unit, a classification unit, and a forming unit according to a preferred embodiment of the present invention.
  • FIG. 4 is a cross-sectional view taken along line A-A of a heat treatment apparatus according to a preferred embodiment of the present invention.
  • FIG. 5 is a B-B cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
  • FIG. 6 is a C-C cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
  • FIG. 7 is a bird's eye view of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
  • 9 is an industrial analysis, elemental analysis, and high calorific value and low calorific value of hybrid coal after treatment of low-grade coal, which is a solid fuel, according to a preferred embodiment of the present invention.
  • FIG. 10 is a unit flow diagram of a steam processing apparatus for cornstalks according to a preferred embodiment of the present invention.
  • FIG. 10 is a unit flow diagram of a steam processing apparatus for cornstalks according to a preferred embodiment of the present invention.
  • it may include a cooling unit that cools and heats the cornstalk that has passed through the heat treatment unit to a predetermined secondary temperature condition.
  • the main body is a rotary furnace in the form of a cylinder.
  • the raw material is put inside the main body.
  • the cornstalk is not limited to the type of raw material as long as it has the characteristics of a cornstalk having a calorific value, such as stems, leaves, and corn whiskers, except for corn fruits used for food or industry.
  • the raw material is input from the left side of the main body, and after the raw material is dried inside the main body, it is discharged to the outside through an outlet installed on the right side of the main body.
  • the high-temperature steam may be under normal pressure or low pressure.
  • the predetermined primary temperature condition of the cornstalk means that the temperature of the cornstalk at the time of being supplied to the heat treatment unit is lower than the predetermined primary temperature.
  • the predetermined primary temperature means the temperature of the cornstalk when discharged from the heat treatment unit.
  • the average temperature of the cornstalk may be 200 to 400°C, preferably 250 to 350°C, and more preferably, the average temperature may be 300°C.
  • the average temperature value is not a precisely specified value, and may be close to the average temperature value according to the properties of the cornstalks to be supplied.
  • the predetermined secondary temperature condition of the cornstalk means that the temperature of the cornstalk at the time of being supplied to the cooling unit is higher than the predetermined secondary temperature.
  • the predetermined secondary temperature means the temperature of the cornstalk when discharged from the cooling unit.
  • the average temperature of the cornstalk may be 50 to 250°C, preferably 100 to 200°C, and more preferably, the average temperature may be 150°C.
  • the average temperature value is not a precisely specified value, and may be close to the average temperature value according to the properties of the cornstalks to be supplied.
  • the main body is rotated clockwise or counterclockwise by the main body driving unit, and the raw material that rises on the inner wall of the main body falls vertically from the inside of the main body as the angle of repose collapses.
  • the rotation direction of the main body is the same as the movement direction of the exhaust gas passing through the heating tube, which will be described later.
  • such a body is preferably installed to be inclined. More precisely, the raw material inlet in the body is installed higher than the raw material outlet. Thus, as the raw material input from the raw material inlet is dried in the main body by the rotation of the main body, it is easily discharged to the raw material outlet.
  • any main body driving part for rotating a cylindrical rotary furnace may be used.
  • Falling wings are further installed on the inner surface of the main body to facilitate the flow of the raw material.
  • the falling blade has the advantage of smoothing the flow of the raw material injected into the interior of the main body.
  • a steam injection unit to be described later is installed inside the main body, and a heating tube to be described later is installed outside the main body.
  • a body heat insulating material is further installed on the outer circumferential surface of the body.
  • An impurity treatment unit which will be described later, is further installed at the inlet of the main body to remove dust included in the steam flowing into the main body.
  • Combustion air exhausted after heat exchange is exhausted with a large amount of heat (energy) depending on the exhaust temperature.
  • the exhausted combustion gas is supplied to the heating jacket surrounding the outer cylinder of the drying device to heat the outer cylinder of the dryer, and the raw material inside is indirectly heated by the continuous transmission of the heated outer cylinder of the dryer. This saves a lot of energy because the wasted energy is reused.
  • the cornstalk fuel manufacturing device has a lifting flight that puts the raw material inside, lifts it up according to the rotation of the dryer body, and then drops it at a certain position. The location will be different.
  • the heating tube is installed outside the main body. More precisely, the heating tube is installed on the outer peripheral surface of the main body. The heating tube heats the surface of the main body by passing heat discharged from a heat supply unit to be described later.
  • the heating tube includes a residual heat inlet through which heat is introduced and a residual heat outlet through which heat is discharged.
  • An insulating material is further installed on the outer peripheral surface of the heating tube. This insulating material is the same as the insulating material installed in the body.
  • the warm heat supply unit generates heat, changes the introduced saturated steam to steam, and discharges residual heat after the change.
  • the residual heat is exhaust residual heat exhausted after converting the saturated steam into the steam.
  • the heat supply unit includes a heater body, a coil installed on the heater body, and a heat burner installed under the heater body.
  • the heater body has a rectangular parallelepiped shape, and is narrower from the top to the top.
  • a heating burner is installed under the heater body. The burner applies heat to a coil to be described later.
  • a coil is installed inside the heater body. Steam moves inside the coil, and the saturated steam is changed into steam by the heat generated by the burner. That is, the pressure increases as the saturated steam changes to steam inside the heated coil, which serves to lower the pressure again through pressure control.
  • the low pressure steam is sprayed at a constant pressure through the steam nozzle, and comes into direct contact with the dry raw material.
  • the temperature of such steam is preferably between 300°C and 500°C.
  • One side of the coil is connected to a steam injection unit to be described later by a pipe, and the other side of the coil is connected to an impurity removing unit to be described later by a pipe.
  • a residual heat discharging portion is formed at an upper end of the heater body.
  • the discharge unit discharges residual heat after being used to change steam in the coil.
  • the residual heat discharge unit is connected to the heating tube by a pipe. More precisely, the residual heat discharge part is connected to the inlet of the heating tube by the pipe.
  • the steam injection unit is installed at one end of the body.
  • it may be installed at the fuel outlet side of the main body, and may be installed to form at least one of a flow direction opposite to the direction of fuel movement, a parallel flow, and a cross flow.
  • the steam injection unit may include a plurality of nozzles, but even if the nozzle is not included, steam is discharged through the steam injection unit, so that heat treatment of the cornstalk may be possible.
  • the steam injection unit may be installed at the end of the kiln body, and a plurality of steam nozzles may be formed in a circular cross-section.
  • the steam injection unit a steam supply unit having a plurality of steam passages coupled to one end of the steam nozzles, a steam injection plate formed by introducing the steam nozzles, and formed on the central axis of the steam injection plate by being coupled to the steam passages It may include a main steam nozzle.
  • the pressure of such a nozzle is preferably 0.0005 bar or less.
  • the injection pressure of these nozzles is preferably between 100 mmH 2 O and 500 mmH 2 O. The reason is that high-pressure steam is directly injected into the inputted raw material, and small particles and dust generated at this time are scattered and discharged to an impurity removal unit to be described later.
  • the cooling unit may include a cooling body for cooling the solid fuel that has passed through the heat treatment unit, and a cooling tube for supplying cooling heat through the entire area of the cooling body.
  • a cooling water spraying unit installed above the cooling tube to spray cooling water onto the cornstalk; may be formed.
  • a cooling water outlet through which cooling water is discharged from the cooling pipe after supplying cooling heat to the cornstalk; may be formed. The cooling water may be recirculated to be recovered and supplied to the cooling/heat supply unit.
  • the heat supply unit may generate heat to change the introduced steam into steam, and discharge residual heat after the change.
  • the average temperature of the steam supplied to the main body may be 400 to 700 °C, preferably 450 to 600 °C, more preferably the average temperature may be 550 °C.
  • the average temperature value is not a precisely specified value, and may be close to the average temperature value according to the properties of the cornstalks to be supplied.
  • the cornstalk fuel manufacturing apparatus may further include a cooling heat supply unit for supplying cooling heat to the cooling unit.
  • a main body into which the cornstalk is put a steam spraying part installed on the cornstalk outlet side of the main body and spraying the steam to the cornstalk, installed outside the main body and heating the surface of the kiln body by passing the residual heat through It may include a tube, and the solid raw material may be a heat treatment unit using counterflow steam, characterized in that it is double heated by the steam injected from the inside of the kiln body and residual heat passing through the heating tube.
  • the amount of supplied steam per unit time by weight may be adjusted in proportion to the amount of supplied cornstalk per unit time by weight.
  • the weight-based supply amount per unit time of the cornstalk is defined as Qmf
  • the weight-based supply amount per unit time of the steam is defined as Qms.
  • the average ratio of Qms/Qmf may be 4 to 10, preferably 5 to 8, and more preferably 6 to.
  • the steam injection unit may be installed at the end of the body, and a plurality of steam nozzles may be formed in a circular cross-section.
  • the steam injection unit may include a steam supply unit having a plurality of steam passages coupled to one end of the steam nozzle, a steam injection plate formed by introducing the steam nozzles, and a steam main nozzle formed on the central axis of the steam injection plate by being coupled to the steam passages.
  • a steam supply unit having a plurality of steam passages coupled to one end of the steam nozzle, a steam injection plate formed by introducing the steam nozzles, and a steam main nozzle formed on the central axis of the steam injection plate by being coupled to the steam passages.
  • It may include a curved steam member for guiding the steam to be sprayed in the central direction of the main body along the circumference of the end of the steam injection plate.
  • It may include a steam vortex molding member formed between the curved member and the tip of the steam injection plate to induce a vortex flow to the injected heated steam.
  • the heat treatment unit includes one or more impurity removal units for removing impurities contained in the steam discharged from the main body, and the steam flow rate generated during thermal treatment of the solid fuel among the steam flow rates passing through the impurity removal unit It may further include a discharge unit for discharging the amount.
  • the impurity removal unit may include one or more cyclones.
  • the impurity removal unit may include one or more bag filters.
  • the impurity removal unit may include one or more of the cyclones and/or bag filters.
  • a turbo fan for circulating the steam may be formed at a rear end of the impurity removal unit.
  • Insulating material may be formed on all of the steam and steam pipes connecting the units, the cooling water pipe, and the exhaust gas pipe. Such an insulating material may be absolutely necessary in order to keep the temperature conditions of the steam, cooling water, and exhaust gas constant for each unit during operation of the thermal energy processing device.
  • the impurity removal unit is installed at the inlet of the main body.
  • the impurity removal unit removes the dust contained in the steam flowing into the interior of the body.
  • the dust contained in the steam and the dust contained in the steam contained in the raw material injected into the body is also removed.
  • such an impurity removal unit is two or more cyclones.
  • Spontaneous ignition is possible only in the presence of oxygen in the air, and in the absence of oxygen, it uses the principle that it does not ignite even at high temperatures.
  • Combustible raw materials that are easily ignited can be dried at a very low temperature when drying using dry air, and it takes a long time to dry. It is dried using heated high-temperature steam to dilute the oxygen concentration so that high-temperature drying is possible. Steam supplies boiler steam during initial preheating. At this time, the oxygen concentration of the circulating air is measured, and steam is supplied until it is 5% or less, and preheated. When preheating is complete and the oxygen concentration is below 5%, combustible raw materials such as cornstalks are supplied.
  • the moisture contained in the combustible raw material evaporates, and the vapor becomes saturated in the circulating air, and the oxygen concentration is maintained below 3%. That is, the raw material is dried and the discharged steam remains in the continuously circulating heated air and is converted into saturated steam.
  • the heated steam temperature is maintained at 300 degrees or higher, heat transfer to the raw material is facilitated, and the moisture contained in the raw material is evaporated and included in the steam discharged through the steam outlet.
  • the steam generated during drying from the raw material is partially discharged to the outside through the discharge unit by measuring the internal pressure.
  • Such a cornstalk fuel manufacturing apparatus has the advantage of being able to increase energy efficiency by recycling energy in a closed cycle cycle.
  • the surface temperature of the cornstalk, the dryness target, was heated to 250 ⁇ 300°C, and the surface of the cornstalk was modified to change from hydrophilicity to hydrophobicity. It is exposed to the atmosphere so that it does not absorb moisture again even when it comes into direct contact with moisture such as rain, so it is okay to store it outside.
  • cornstalk is hydrophobic, spontaneous combustion in the atmosphere is prevented.
  • the contact angle between the surface and the water droplet when the water droplet is dropped on the surface may be 30° C. or more.
  • the warm heat generating unit heats the circulating steam using an indirect heat exchange tube for combustion air burned in a burner or the like.
  • the heated steam transfers heat to the raw material, and a part is cooled.
  • the circulating steam must be maintained at a temperature above the dew point.
  • the temperature of the recirculated steam after drying is maintained at 100°C or higher. Compared to the conventional discharge of air at 100°C to the outside, because steam of 100°C is reheated and circulated, less heating energy is used.
  • the heat supply unit generates heat to change saturated steam into steam, and after the change, the residual heat is discharged from the warm heat supply unit and supplied to the main body through the residual heat inlet.
  • the heat supply unit generates heat and repeats the above operation.
  • the cooling unit may be a rotary drum cooler.
  • the cooling unit passes a high-temperature raw material through the inside of the rotating drum, and the raw material flowing inside rises up on the inner surface of the cooling body. At this time, when cooling water is sprayed to the outside of the rotating cooling body to cool the outer surface of the cooling body drum, the principle of cooling the product inside by heat transfer from the surface is used.
  • a jacket-shaped outer plate is formed on the surface of the cooling pipe where the cooling water is sprayed to prevent the cooling water from scattering or the steam vaporized by the temperature is discharged to the outside. Exhaust to the outside through the exhaust port and volleyball fan.
  • Cooling water is used by circulating after cooling through the cooling and heat supply unit.
  • any one or more of steam containing no moisture and steam containing a large amount of moisture may be used, for example, superheated steam, saturated steam, steam, static pressure steam, vacuum steam, Flash steam, medium pressure steam, reheat steam, etc. may be included.
  • the reheat steam may be steam formed by increasing only the temperature in a state in which the pressure is maintained at normal pressure.
  • the device can be utilized for solid fuel other than cornstalk, and the invention for an embodiment targeting solid fuel is as follows.
  • a solid fuel superheated steam processing apparatus includes a pulverizing unit 100 for pulverizing solid fuel; a separation unit 200 for separating the solid fuel pulverized in the pulverizing unit according to a predetermined particle size condition; a storage unit 300 for storing the solid fuel; a primary feeder 400 for supplying the solid fuel to the solid fuel input unit 1511 of the heat treatment unit; a heat treatment unit 500 for heat-treating the solid fuel to a predetermined primary temperature condition; and a cooling unit 600 that cools and heats the solid fuel that has passed through the heat treatment unit to a predetermined secondary temperature condition.
  • the main body is a rotary furnace in the form of a cylinder.
  • the raw material is put inside the main body.
  • the solid fuel is not limited to the type as long as it can be used as boiler fuel.
  • the solid fuel is not limited to the type as long as it has characteristics of a solid fuel having a calorific value, such as coal, biomass, and combustible waste.
  • the raw material is input from the left side of the main body, and after the raw material is dried inside the main body, it is discharged to the outside through an outlet installed on the right side of the main body.
  • the raw material is double dried by superheated steam injected from the inside of the body and residual heat passing through a heating tube to be described later.
  • These raw materials are ignited by the fuel component during drying and carbonization, and as in the present invention, when heated using high-temperature steam, there is an advantage in that the ignition of the fuel can be prevented. That is, when solid fuel is dried, high-temperature hot air has a risk of ignition, so high-temperature steam is used, and high-temperature steam is directly injected at low pressure toward the raw material flowing inside the body.
  • FIG. 3 is a detailed view of a grinding unit, a classification unit, and a forming unit according to a preferred embodiment of the present invention.
  • the pulverizing unit may include a pulverizer 110 for pulverizing the supplied solid fuel feedstock.
  • a separation unit 200 for separating the solid fuel according to a predetermined average particle size condition may be formed.
  • the particle size condition is absolutely necessary in order to form a heat treatment condition by uniformly adjusting the average particle size of the solid fuel supplied to the thermal energy processing device.
  • the average particle size may be 50 mm or less, preferably 35 mm or less, and more preferably 25 mm or less.
  • the solid fuel pulverized to the average particle size or more may be re-supplied to the pulverizer. If the solid fuel is not classified according to the particle size conditions, it is difficult to obtain a uniform heat treatment effect.
  • solid fuel having an average particle size of 6 mm or less and solid fuel having an average particle size of 6 to 25 mm can be divided and supplied.
  • a predetermined particle size condition for separating the pulverized solid fuel may be an average particle diameter of the solid fuel of 2 to 30 mm. Preferably, it may be 6 to 25 mm. More preferably, 6 mm or less is defined as a molded fuel, and 6 to 25 mm is defined as an unshaped fuel.
  • the average particle diameter value is not a precisely specified value, and may be close to the average particle diameter value according to the properties of the supplied solid fuel. Accordingly, the solid fuel can be separated into an unshaped fuel and a molded fuel based on an average particle diameter of 6 mm under the predetermined particle size condition. In addition, if the average particle diameter exceeds 25 mm, it is necessary to change the processing conditions of the re-grinding step or the grinding unit for additional grinding.
  • the predetermined secondary temperature condition of the solid fuel means that the temperature of the solid fuel at the time of being supplied to the cooling unit is higher than the predetermined secondary temperature.
  • the predetermined secondary temperature means the temperature of the solid fuel when discharged from the cooling unit.
  • the average temperature of the solid fuel may be 50 to 250 °C, preferably 100 to 200 °C, and more preferably, the average temperature may be 150 °C.
  • the average temperature value is not a precisely specified value and may be close to the average temperature value according to the properties of the supplied solid fuel.
  • FIG. 4 is a cross-sectional view taken along line A-A of a heat treatment apparatus according to a preferred embodiment of the present invention.
  • FIG. 5 is a B-B cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
  • FIG. 6 is a C-C cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
  • Falling wings are further installed on the inner surface of the main body to facilitate the flow of the raw material.
  • the falling blade has the advantage of smoothing the flow of the raw material injected into the interior of the main body.
  • a superheated steam injection unit 1520 to be described later is installed inside the main body, and a heating tube 1530 to be described later is installed outside the main body 1510 .
  • a main body insulating material 1550 is further installed on the outer circumferential surface of the main body.
  • An impurity removal unit 1900 which will be described later, is further installed at the inlet of the body to remove dust included in the superheated steam flowing into the body.
  • Combustion air exhausted after heat exchange is exhausted with a large amount of heat (energy) depending on the exhaust temperature.
  • the exhausted combustion gas is supplied to the heating jacket surrounding the outer cylinder of the drying device to heat the outer cylinder of the dryer, and the raw material inside is indirectly heated by the continuous transmission of the heated outer cylinder of the dryer. This saves a lot of energy because the wasted energy is reused.
  • the solid fuel thermal energy processing device has a lifting flight that puts the raw material inside, pulls it up according to the rotation of the dryer body, and then drops it at a certain position. The location will be different.
  • This heat means residual heat after the change of steam in the heat supply unit, which will be described later. That is, since the surface of the body is heated again with the residual heat after using the heat source for changing the saturated steam to the superheated steam for high-temperature steam heating, there is an advantage in that the energy efficiency can be increased by recycling the heat source (energy).
  • the residual heat is exhaust residual heat exhausted after converting the saturated steam into the superheated steam.
  • the heat supply unit includes a heater body, a coil installed on the heater body, and a heat burner installed under the heater body.
  • the heater body has a rectangular parallelepiped shape, and is narrower from the top to the top.
  • a heating burner is installed under the heater body. The burner applies heat to a coil to be described later.
  • a coil is installed inside the heater body. Steam moves inside the coil, and the saturated steam is changed into superheated steam by the heat generated by the burner. That is, the pressure increases as the saturated steam changes into the superheated steam inside the heated coil, which lowers the pressure again through pressure control.
  • the superheated steam which is low pressure, is sprayed at a constant pressure through the superheated steam nozzle 1521 so that it comes into direct contact with the dry raw material.
  • the temperature of such superheated steam is preferably between 300°C and 500°C.
  • a relief device is further installed in the discharge unit 2000 .
  • the relief device automatically discharges the superheated steam when the pressure in the body increases. More precisely, the superheated steam is automatically discharged when the internal pressure of the main body increases to a predetermined pressure or more due to an increase in the amount of water vapor generated during the drying of the raw material in the main body.
  • the internal pressure may be atmospheric pressure. Preferably it may be 0.1 bar to 30 bar, more preferably 1 bar to 5 bar. If the pressure condition is out of the above conditions, drying efficiency may be lowered.
  • a residual heat discharging portion is formed at an upper end of the heater body.
  • the discharge unit discharges residual heat after being used to change steam in the coil.
  • the residual heat discharge unit is connected to the heating tube by a pipe. More precisely, the residual heat discharge part is connected to the inlet of the heating tube by the pipe.
  • the superheated steam injection unit includes a plurality of nozzles.
  • the injection pressure of such a nozzle is preferably between 100mmH2O and 500mmH2O. The reason is that high-pressure steam is directly sprayed on the injected raw material, and small particles and dust generated at this time are scattered and discharged to an impurity removal unit to be described later.
  • the heat supply unit 700 may further include; a heat supply unit 700 for supplying heat to the heat treatment unit.
  • the heat supply unit may generate heat to change the introduced steam into superheated steam, and discharge residual heat after the change.
  • the average temperature of the superheated steam supplied to the body may be 400 to 700 °C, preferably 450 to 600 °C, more preferably the average temperature may be 550 °C.
  • the average temperature value is not a precisely specified value and may be close to the average temperature value according to the properties of the supplied solid fuel.
  • Solid fuel thermal energy processing apparatus further comprising a; cooling heat supply unit 800 for supplying cooling heat to the cooling unit.
  • weight-based supply amount per unit time of the superheated steam supplied with respect to the weight-based supply amount per unit time of the supplied solid fuel can also be adjusted in proportion.
  • the weight-based supply amount per unit time of the solid fuel is defined as Qmf
  • the weight-based supply amount per unit time of the superheated steam is defined as Qms.
  • the average ratio of Qms/Qmf may be 4 to 10, preferably 5 to 8, and more preferably 6 to.
  • the residual heat may be high-temperature exhaust gas and/or superheated steam.
  • the high-temperature exhaust gas may be supplied through a separate body burner 1540.
  • the high-temperature exhaust gas may be supplied through a heat burner 1710 of the heat supply unit.
  • the superheated steam spraying unit is installed at the end of the main body, and a plurality of superheated steam nozzles 1521 having a circular cross-section may be formed.
  • the heat treatment unit includes a main body into which a solid raw material is input; a superheated steam injection part installed on the solid raw material outlet side of the main body and spraying the superheated steam to the solid raw material; a heating tube installed on the outside of the main body and heating the surface of the main body by passing the residual heat through; It may be a solid fuel thermal energy processing device, characterized in that it uses counter-flow superheated steam, characterized in that it is dried.
  • the superheated steam injection unit may include: a superheated steam supply unit 1522 having a plurality of superheated steam passages coupled to one end of the superheated steam nozzle 1521; a superheated steam injection plate 1523 formed by introducing the superheated steam nozzle; The superheated steam main nozzle 1523 is coupled to the superheated steam passage and formed on the central axis of the superheated steam injection plate.
  • the superheated steam curved member 1525 for guiding the superheated steam to be sprayed in the central direction of the main body along the periphery of the end of the superheated steam spraying plate; may include.
  • the superheated steam vortex forming member 1526 is formed between the curved member and the end of the superheated steam spray plate to induce a vortex flow to the sprayed heated steam.
  • the heat treatment unit includes one or two or more impurity removal units 1900 for removing impurities contained in the steam discharged from the body, and during thermal treatment of the solid fuel in the steam flow rate that has passed through the impurity removal unit
  • a discharge unit 2000 for discharging as much as the generated steam flow rate; may be additionally included.
  • the impurity removal unit may include; one or more cyclones (910).
  • the impurity removal unit may include one or more bag filters 1920 .
  • the impurity removal unit may include one or more of the cyclones and/or bag filters.
  • a turbo fan 1930 for circulating the steam may be formed at the rear end of the impurity removal unit.
  • the superheated steam and steam pipe connecting the respective units, the cooling water pipe, and the exhaust gas pipe may all be formed of an insulating material.
  • Such an insulating material may be absolutely necessary in order to keep the temperature conditions of the superheated steam, cooling water, and exhaust gas constant for each unit during operation of the thermal energy processing device.
  • the average particle size may be 10 mm or less, preferably 8 mm or less, and more preferably 6 mm or less solid fuel may be briquetteed through the forming unit 2100;
  • the molding unit includes a screw feeder 2110, a briquette 2120 for supplying the solid fuel, a motor 2130 for supplying power to the screw feeder and the briquette, and a controller 2140 for controlling the molding conditions.
  • a screw feeder 2110 for supplying the solid fuel
  • a briquette 2120 for supplying the solid fuel
  • a motor 2130 for supplying power to the screw feeder and the briquette
  • a controller 2140 for controlling the molding conditions.
  • FIG. 7 is a bird's eye view of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
  • the impurity removal unit is installed at the inlet of the main body.
  • the impurity removal unit removes the dust contained in the superheated steam flowing into the interior of the body.
  • the dust contained in the superheated steam and the dust contained in the water vapor contained in the raw material injected into the body are also removed.
  • such an impurity removal unit is two or more cyclones (1910).
  • an impurity removal unit is two or more cyclones (1910).
  • the moisture contained in the combustible raw material evaporates, and the water vapor in the circulating air becomes saturated, and the oxygen concentration is maintained below 3%. That is, the raw material is dried and the discharged water vapor remains in the continuously circulating heated air and is converted into saturated water vapor.
  • the heated steam temperature is maintained at 300 degrees or higher, heat transfer to the raw material is facilitated, and the moisture contained in the raw material evaporates and is included in the vapor discharged through the steam outlet.
  • the water vapor generated during drying from the raw material is partially discharged to the outside through the discharge unit by measuring the internal pressure.
  • Such a solid fuel thermal energy processing apparatus has the advantage of being able to increase energy efficiency by recycling energy in a closed cycle cycle.
  • the surface temperature of the drying coal is heated to 250-300 degrees Celsius, and the surface of the coal is reformed and converted from hydrophilicity to hydrophobicity. It is exposed so that it does not absorb moisture again even when it comes into direct contact with moisture such as rain, so it is okay to store it outside.
  • the product dried by high-temperature steam by this solid fuel thermal energy processing device does not rise above 45 degrees even when left under the same conditions, and spontaneous ignition does not occur.
  • the warm heat generating unit heats the steam circulated using an indirect heat exchange tube for combustion air burned in a burner or the like.
  • the heated water vapor transfers heat to the raw material, and a part is cooled.
  • the circulating water vapor must be maintained at a temperature above the dew point.
  • the temperature of the recirculated steam after drying is maintained at 100 degrees or more. Compared to the conventional exhausting of air at 100°C to the outside, because water vapor at 100°C is reheated and circulated, less heating energy is used.
  • 9 is an industrial analysis, elemental analysis, and high calorific value and low calorific value of hybrid coal after treatment of low-grade coal, which is a solid fuel, according to a preferred embodiment of the present invention.
  • FIGS. 8 and 9 A comparison of the results of heat and cold heat treatment of solid fuel, which is low-grade coal, using a superheated steam treatment device is shown in FIGS. 8 and 9 .
  • the hot heat supply unit generates heat to change saturated steam into superheated steam, and after the change, the residual heat is discharged from the warm heat supply unit and supplied to the main body through the residual heat inlet.
  • the superheated steam flowing into the superheated steam spraying unit is sprayed onto the falling raw material while covering the cross-sectional area of the body by the falling blades to dry the raw material, and is double dried by the residual heat moving the heating tube.
  • the heat supply unit generates heat and repeats the above operation.
  • the low-grade coal is modified to have the calorific properties of the high-grade coal through heat treatment using superheated steam. properties can be maintained. Therefore, if the reformed hybrid coal is applied as a fuel for power generation, it is judged that it is possible to reduce environmental loads such as PM/greenhouse gas in addition to the characteristics of using high-grade coal in existing power generation facilities.
  • the cooling unit may be a rotary drum cooler.
  • the cooling unit passes a high-temperature raw material through the inside of the rotating drum, and the raw material flowing inside rises up on the inner surface of the cooling body. At this time, when the cooling water is sprayed to the outside of the rotating cooling body to cool the outer surface of the cooling body drum, the principle of cooling the product inside is used by heat transfer from the surface.
  • Cooling water is used by circulating after cooling through the cooling heat supply unit.
  • control unit 2140 control unit
  • the present invention relates to an apparatus for producing cornstalk fuel that heats cornstalks using steam.

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Abstract

The present invention relates to a cornstalk thermal energy processing apparatus, and relates to a dehydration system using steam in which, in a kiln-type cornstalk dehydrating apparatus, steam is sprayed across the full cross-section of the kiln main body for fuel dehydration, and, correspondingly, lifting vanes are used to induce free falling of the fuel to be dehydrated.

Description

과열증기를 이용한 파울링이 억제된 소수성의 발전용 옥수수대 연료 제조 장치Hydrophobic cornstalk fuel manufacturing device for power generation with suppressed fouling using superheated steam
본 발명은 증기를 이용하여 옥수수대를 열처리하는 옥수수대 연료 제조 장치에 관한 것으로, 좀더 구체적으로는 킬른 형태의 옥수수대를 건조장치에서 연료의 건조에 증기를 킬른 본체 단면 전영역으로 분사하고 이에 대응하여 낙하날개를 이용하여 건조 대상연료를 낙하시키는 증기를 이용한 건조 시스템에 관한 것이다.The present invention relates to an apparatus for producing cornstalk fuel that heat-treats cornstalks using steam, and more particularly, to dry fuel in a kiln-type cornstalk drying apparatus by spraying steam over the entire cross-section of the kiln body and corresponding Thus, it relates to a drying system using steam for dropping a fuel to be dried using a falling blade.
일반 가정이나 음식점에서 배출되는 음식물 쓰레기와 축산농가에서 배출되는 우분, 돈분, 계분 등의 처리는 사회적 문제로 대두되고 있다. 이는 음식물 쓰레기와 축산분뇨와 같은 쓰레기의 해양배출이 금지되고, 음식물이나 축산분뇨와 같은 쓰레기를 이용한 퇴비나 연료 등의 활용도가 낮기 때문이다.Disposal of food waste from households and restaurants, as well as cow manure, pig manure, and chicken manure from livestock farms is emerging as a social problem. This is because the discharge of waste such as food waste and livestock manure to the sea is prohibited, and the utilization of compost or fuel using waste such as food or livestock manure is low.
이러한 문제점을 해소하기 위하여 다양한 다양한 수단들이 제시되었으며, 예를들면 하수 슬러지와 음식물쓰레기 및 가연성 폐기물을 이용한 고체연료의 제조방법이 개시되었다.In order to solve this problem, various various means have been proposed, for example, a method for manufacturing a solid fuel using sewage sludge, food waste, and combustible waste has been disclosed.
음식물 쓰레기와 가연성 폐기물을 이용한 고체연료 제조방법은, 하수 슬러지를 함수율 10~20% 이하로 건조시킨 다음 분쇄하는 과정과, 음식물쓰레기70%(중량비)를 황토 10%(중량비); 갈탄 10%(중량비): 코우크스 10%(중량비)의 첨가제와 혼합하는 과정과, 가연성 폐기물을 입도 30~50mm의 크기로 분쇄시키는 과정과, 건조시킨 하수 슬러지, 첨가제를 혼합한 음식물쓰레기, 분쇄시킨 가연성 폐기물을 하수 슬러지30%(중량비): 음식물쓰레기 30%(중량비): 가연성 폐기물40%(중량비)의 비율로 혼합하는 과정과, 혼합물을 수분함유율이 10%이하가 되도록 건조시키는 과정과, 혼합과 건조가 이루어진 혼합물에 조연재를 첨가하여 일정 크기로 압출, 성형하는 과정으로 이루어진 것이다.The solid fuel manufacturing method using food waste and combustible waste includes drying sewage sludge to a moisture content of 10 to 20% or less and then pulverizing; Lignite 10% (weight ratio): The process of mixing with the coke 10% (weight ratio) additive, the process of pulverizing the combustible waste to a particle size of 30-50 mm, the dried sewage sludge, food waste mixed with additives, grinding The process of mixing the prepared combustible waste in the ratio of sewage sludge 30% (weight ratio): food waste 30% (weight ratio): combustible waste 40% (weight ratio), and drying the mixture so that the water content is 10% or less; It consists of a process of extruding and molding to a predetermined size by adding a supporting material to the mixture after mixing and drying.
이러한 방법에 의하면, 하수 슬러지와 음식물 쓰레기 및 가연성 폐기물을 건조하고 혼합하고, 갈탄과 코우크스 등을 혼합한 후 일정한 크기로 압출 성형함으로써 음식물 쓰레기와 하수 슬러지 등을 재활용하여 사용할 수 있었다.According to this method, food waste and sewage sludge can be recycled and used by drying and mixing sewage sludge, food waste and combustible waste, mixing lignite and coke, and then extruding to a predetermined size.
그러나, 이와 같은 종래기술에 의한 음식물 쓰레기를 이용한 고체연료 제조방법은 다음과 같은 문제점이 있었다.However, the solid fuel manufacturing method using food waste according to the prior art has the following problems.
함수량이 높은 하수 슬러지나 음식물 쓰레기의 함수량을 낮추기 위한 비용이 많이 소요되는 문제점이 있었다. 즉, 하수 슬러지와 음식물 쓰레기를 건조시키는데 많은 에너지가 사용되는 문제점이 있었던 것이다.There was a problem in that it takes a lot of money to lower the water content of sewage sludge or food waste having a high water content. That is, there was a problem in that a lot of energy was used to dry the sewage sludge and food waste.
또한, 전술한 방법에 의해 제조된 음식물 쓰레기와 하수 슬러지를 이용한 고체연료는, 음식물 쓰레기와 하수 슬러지 등은 연료로서 충분한 발열량을 내지 못했기 때문에 발열량을 높이기 위해서 갈탄이나 코우크스 등을 혼합함으로써, 발열량을 높이기 위한 비용이 증가하는 문제점이 있었던 것이다.In addition, in the solid fuel using food waste and sewage sludge produced by the above method, food waste and sewage sludge did not generate sufficient calorific value as fuel. There was a problem in that the cost to increase it increased.
일반적으로 석탄으로 발전하는 화력발전소에서는 500MW당 대략 180톤ton/hr의 석탄을 연소하며, 미분기 1대당 대략 37ton에 상당하는 석탄을 보일러에 공급한다.In general, coal-fired thermal power plants burn about 180 tons of coal per 500 MW, and supply about 37 tons of coal equivalent to one pulverizer to the boiler.
석탄을 사용하는 500MW의 화력발전소에는 대략 500ton 용량의 석탄 저장소가 대략 6개가 설치되고, 그 중 5개는 정상적인 석탄의 공급이 이루어지며, 나머지 1개는 예비로 일정기간동안 사용할 수 있는 석탄을 비축하는 저탄장으로 운영된다. In a 500MW thermal power plant using coal, approximately 6 coal storages with a capacity of approximately 500ton are installed, of which 5 are supplied with normal coal, and the remaining 1 is a reserve that can be used for a certain period of time. It is operated as a coal storage.
더욱이 석탄을 연료로 발전하는 화력발전소에서는 석탄에 대한 표준 화력 설계기준은 6,080Kcal/Kg, 10%이하의 저수분 역청탄을 사용하도록 설계되어있다. 몇몇 화력발전소에서는 수입된 석탄을 사용하고 있는데, 그 중 일부 아역청탄의 평균 수분 함수율이 17%이상 되는 것도 있어서 보일러의 연소효율을 저하시킨다. Moreover, in thermal power plants that use coal as fuel, the standard thermal power design criteria for coal is designed to use low-moisture bituminous coal of 6,080Kcal/Kg, 10% or less. Some thermal power plants use imported coal, and some sub-bituminous coals have an average moisture content of 17% or more, which lowers the combustion efficiency of the boiler.
표준화력 연소 한계가 5,400Kcal/Kg으로 사용하는 석탄의 발열량이 낮을 경우에는 연소효율의 저하로 발전량 감소와 연료소비량의 증가가 예상된다. 더욱이 고수분(수분 25% 이상)의 저열량탄인 갈탄을 사용할 때에 수분함량이 설계기준보다 높아 석탄을 운반하는 이송계통이 원활하지 않고, 미분기로 석탄을 분쇄할 때에 능률의 저하, 일부 불완전 연소에 따른 연소효율의 저하, 보일러 내에서 발생되는 열 분포의 편류와 비정상 상태로 운전되는 경우도 발생한다. 그러나 화력발전소에서 연료비용의 절감을 위하여 갈탄의 사용 비중이 대략 41~60%까지 차츰 증가하고 있는 실정이다.If the calorific value of the coal used with the standardized combustion limit of 5,400Kcal/Kg is low, the reduction in combustion efficiency and the increase in fuel consumption are expected. Moreover, when using lignite, which is a low-calorie coal with high moisture (moisture of 25% or more), the moisture content is higher than the design standard, so the transport system for transporting coal is not smooth. As a result, the combustion efficiency decreases, the heat distribution within the boiler drifts, and the boiler is operated in an abnormal state. However, in order to reduce fuel cost in thermal power plants, the proportion of use of lignite is gradually increasing to about 41-60%.
즉, 일반적으로 스팀 건조 장치는 고압의 스팀을 자켓 또는 튜브 등에 보내어 간접적으로 고형 연료를 간접적으로 가열하게 되는 것이다.That is, in general, the steam drying apparatus sends high-pressure steam to a jacket or tube to indirectly heat the solid fuel indirectly.
본 발명은 본 출원인에 의해서 등록받은 대한민국 등록특허공보 제10-1860037호를 개량한 발명으로 이러한 종래의 석탄 등의 고형 연료는 고온 건조시 일정 온도 이상의 고온의 열풍을 이용할 경우 휘발분이 증발하여 휘발가스가 발생하고, 미분이 발생되어 휘발분과 미분분진이 발화온도에 도달하면 내부에서 착화되어 연소하게 된다. The present invention is an improved invention of Korean Patent Publication No. 10-1860037 registered by the present applicant, and the conventional solid fuel such as coal is dried at a high temperature when hot air of a certain temperature or higher is used. is generated, fine powder is generated, and when the volatile matter and fine dust reach the ignition temperature, it ignites and burns inside.
즉, 일반적인 열교환된 고온의 건공기( 산소농도 21%)를 이용할때, 건조는 빠르게 진행되지만, 가연성 물질은 발화가 일어나게 된다.That is, when using general heat-exchanged high-temperature dry air (oxygen concentration of 21%), drying proceeds quickly, but inflammable materials are ignited.
가연성 물질의 발화를 막기 위하여 지금까지의 가연성 물질의 건조는 아주 낮은 온도( 60~80도)의 건공기를 이용하여 건조 하거나, 직접 고온의 열풍과 접촉하지 못하게 스팀튜브 등과 표면접촉을 간접적으로 하게 하여 건조 하였다.In order to prevent ignition of combustible materials, drying of combustible materials so far has been done using dry air at a very low temperature (60~80 degrees), or indirectly contact the surface with a steam tube to avoid direct contact with high-temperature hot air. and dried.
저온의 공기 또는 간접 전달열에 의한 건조는 시간이 오래 걸리고 장치 또한 매우 커지게 되는데, 이때 고온의 직접적인 열풍을 이용하지 못하므로 저온으로 건조해야 하는데, 저온 건조 시스템의 규모가 커지게 되고, 에너지를 과다 소비해야 한다는 문제점을 개선하기 위한 발명이다.Drying by low-temperature air or indirect heat transfer takes a long time and the device becomes very large. It is an invention to improve the problem of consumption.
따라서 본 발명은 전술한 문제를 해결하기 위하여 안출된 것으로, 증기를 사용하여 피건조물에 직접 증기를 분사하여 증기에 포함된 열에너지를 직접 이용하여 옥수수대를 효율적으로 열처리할 수 있는 옥수수대 연료 제조 장치를 제공하는데 그 목적이 있다.Accordingly, the present invention has been devised to solve the above problem, and an apparatus for producing cornstalk fuel that can efficiently heat-treat cornstalks by directly using the heat energy contained in the steam by directly injecting steam to the object to be dried using steam. Its purpose is to provide
또한, 가연성 물질에 발화가 일어나지 않으며, 고온의 열을 접촉시켜 건조가 빠른시간에 이루어 지게 하기 위한 건조 장치를 제공하는데 목적이 있다.In addition, an object of the present invention is to provide a drying device that does not cause ignition of combustible materials and allows drying in a quick time by contacting high-temperature heat.
또한, 증기가 포화된 순환공기에 접촉한 원료가 가열되며, 원료에 함유된 수분이 증기화되어 증발되어 건조되는 현상을 이용하는 건조 장치를 제공하는데 목적이 있다.Another object of the present invention is to provide a drying apparatus using a phenomenon in which a raw material in contact with vapor saturated circulating air is heated, and moisture contained in the raw material is vaporized and evaporated to dryness.
또한, 옥수수대가 증기로 인해 표면이 친수성에서 소수성으로 개질되는 장치를 제공하는데 목적이 있다.Another object of the present invention is to provide an apparatus in which the surface of cornstalks is modified from hydrophilicity to hydrophobicity by steam.
상술한 목적을 달성하기 위한 본 발명의 특징에 의하면, 본 발명은 옥수수대를 분쇄하는 분쇄유닛, 상기 분쇄된 옥수수대를 저장하는 저장유닛, 상기 옥수수대를 열처리유닛의 연료투입부로 공급하는 1차피더 및 상기 옥수수대를 소정의 1차 온도조건까지 온열처리하는 열처리유닛을 포함하는 옥수수대 연료 제조 장치일 수 있다.According to a feature of the present invention for achieving the above object, the present invention provides a grinding unit for pulverizing cornstalks, a storage unit for storing the pulverized cornstalks, and a primary supplying the cornstalks to the fuel input unit of the heat treatment unit. The cornstalk fuel manufacturing apparatus may include a feeder and a heat treatment unit for heat-treating the cornstalk to a predetermined primary temperature condition.
또한, 상기 열처리유닛을 통과한 옥수수대를 소정의 2차 온도조건까지 냉열처리하는 냉각유닛을 포함할 수 있다.In addition, it may include a cooling unit that cools and heats the cornstalk that has passed through the heat treatment unit to a predetermined secondary temperature condition.
또한, 상기 열처리유닛에 온열을 공급하는 온열공급유닛;을 추가로 포함할 수 있다.In addition, it may further include; a heat supply unit for supplying heat to the heat treatment unit.
또한, 상기 냉각유닛에 냉열을 공급하는 냉열공급유닛;을 추가로 포함할 수 있다.In addition, a cooling heat supply unit for supplying cooling heat to the cooling unit; may further include.
상술한 목적을 달성하기 위한 본 발명의 또 다른 특징에 의하면, 본 발명은 옥수수대가 투입되는 본체, 온열을 발생시켜 유입된 증기를 증기로 변화시키고, 변화 후 잔열을 배출하는 증기 가열기; 상기 본체의 옥수수대배출구측에 설치되며 증기를 상기 원료에 분사하는 증기분사부, 상기 킬른 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 킬른 본체의 표면을 가열하는 가열관을 포함하며, 상기 고체원료는 상기 킬른 본체의 내부에서 분사된 증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 가열되는 것을 특징으로 하는 증기를 이용한 열처리유닛일 수 있다.According to another aspect of the present invention for achieving the above object, the present invention provides a main body into which the cornstalk is put, a steam heater that generates warm heat to change the introduced steam into steam, and discharges residual heat after the change; A steam injection unit installed on the cornstalk outlet side of the main body and spraying steam to the raw material, a heating tube installed outside the kiln main body and passing the residual heat through to heat the surface of the kiln main body, the solid The raw material may be a heat treatment unit using steam, characterized in that it is double heated by the steam injected from the inside of the kiln body and residual heat passing through the heating tube.
또한, 상기 증기분사부는 상기 본체의 끝단에 설치되며, 단면이 원형상으로 복수의 증기노즐이 형성될 수 있다.In addition, the steam injection unit may be installed at the end of the main body, and a plurality of steam nozzles may be formed in a circular cross-section.
또한, 상기 열처리유닛은 옥수수대가 투입되는 본체, 온열을 발생시켜 유입된 증기를 증기로 변화시키고, 변화 후 잔열을 배출하는 증기 가열기, 상기 본체의 옥수수대배출구측에 설치되며 상기 증기를 상기 원료에 분사하는 증기분사부; 상기 킬른 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 킬른 본체의 표면을 가열하는 가열관;을 포함하며, 상기 옥수수대는 상기 킬른 본체의 내부에서 분사된 증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 건조되는 것을 특징으로 하는 증기를 이용하는 것을 특징으로 하는 옥수수대 연료 제조 장치일 수 있다.In addition, the heat treatment unit includes a main body into which the cornstalk is put, a steam heater that generates heat to change the incoming steam into steam, and discharges residual heat after the change, and is installed on the cornstalk outlet side of the main body and applies the steam to the raw material. a steam spraying unit for spraying; a heating tube installed on the outside of the kiln body to pass the residual heat to heat the surface of the kiln body; It may be an apparatus for producing cornstalk fuel, characterized in that it uses steam, characterized in that it is double dried.
또한, 상기 증기 분사부는, 일측 끝단에 증기노즐이 결합된 증기유로를 복수개 구비하는 증기공급부; 상기 증기노즐이 인입되어 형성된 증기분사판; 상기 증기유로와 결합되어 상기 증기분사판의 중심축에 형성된 메인 증기노즐을 포함할 수 있다.In addition, the steam injection unit, a steam supply unit having a plurality of steam passages coupled to the steam nozzles at one end; a steam injection plate formed by introducing the steam nozzle; It may include a main steam nozzle coupled to the steam passage and formed on the central axis of the steam injection plate.
또한, 상기 증기분사판의 끝단 둘레를 따라 증기가 상기 본체의 중심방향으로 분사되도록 유도하는 곡선형부재(425);를 포함할 수 있다.In addition, a curved member 425 for guiding the steam to be sprayed in the central direction of the main body along the circumference of the end of the steam injection plate; may include.
또한, 상기 곡선형부재 및 상기 증기분사판 끝단 사이에 형성되어 분사된 가열증기에 와류유동을 유도하는 와류성형부재(426);를 포함할 수 있다.In addition, a vortex forming member 426 formed between the curved member and the tip of the steam injection plate to induce a vortex flow to the injected heated steam; may include.
또한, 상기 열처리유닛은 상기 본체에서 배출되는 증기에 포함된 불순물을 제거하기 위한 하나 또는 2 이상의 불순물제거유닛을 포함하며, 상기 불순물제거유닛을 통과한 증기유량 중 상기 옥수수대의 온열처리 중 생성된 증기유량 만큼을 배출해주는 배출유닛을 추가로 포함할 수 있다.In addition, the heat treatment unit includes one or more impurity removing units for removing impurities contained in the steam discharged from the main body, and the steam generated during the heat treatment of the cornstalk among the steam flow passing through the impurity removing unit. It may further include a discharge unit for discharging the flow rate.
본 발명에 의한 옥수수대 증기 처리장치에 의하면, 적은 에너지로 최대의 건조 효과를 얻을 수 있다.According to the cornstalk steam treatment apparatus according to the present invention, the maximum drying effect can be obtained with little energy.
또한, 본 발명을 통하여 상기 증기 분사부를 연료투입부분과 대향류, 평행류 및 직교류를 형성함으로써 건조효율을 일정하게 유지할 수 있다.In addition, through the present invention, it is possible to maintain a constant drying efficiency by forming a counter flow, a parallel flow, and a cross flow with the fuel injection part of the steam injection part.
또한, 상기 증기 분사부는 연료 투입구의 반대방향으로 증기가 분사됨으로써 피건조물과 증기 사이의 직접적인 접촉을 통해 건조가 이루어지는 효과가 있다.In addition, the steam injection unit has the effect of being dried through direct contact between the object to be dried and the steam by injecting steam in the opposite direction of the fuel inlet.
또한, 상기 킬른 본체의 외주면 및 상기 가열관의 외주면에는 보온재가 더 설치된 것을 특징으로 하여, 킬른 본체 및 가열관 내부의 열 손실을 방지할 수 있다.In addition, it is characterized in that the insulating material is further installed on the outer peripheral surface of the kiln body and the outer peripheral surface of the heating tube, it is possible to prevent heat loss inside the kiln body and the heating tube.
또한, 상기 킬른 본체의 내측면에는 상기 원료가 킬른 상부에서 자유낙하하도록 유동하도록 리프팅 낙하날개가 더 설치된 것을 특징으로 하여, 원료의 건조효과를 증가시킬 수 있다.In addition, it is possible to increase the drying effect of the raw material, characterized in that the lifting blade is further installed on the inner surface of the kiln body so that the raw material flows freely from the top of the kiln.
또한, 상기 옥수수대를 건조할 경우, 건조된 옥수수대는 표면이 소수성으로 변하여 수분재흡착을 방지할 수 있는 효과가 있다.In addition, when the cornstalk is dried, the surface of the dried cornstalk becomes hydrophobic, thereby preventing moisture re-adsorption.
또한, 상기 표면이 소수성으로 개질될 시, 표면에 물방울을 떨어트리면 표면과 물방울과의 접촉각은 30℃ 이상일 수 있다.In addition, when the surface is modified to be hydrophobic, when water droplets are dropped on the surface, the contact angle between the surface and the water droplets may be 30° C. or more.
이상과 같이 발명의 옥수수대 증기 처리장치의 효과가 있다.As described above, there is an effect of the cornstalk steam processing apparatus of the present invention.
도 1은 본 발명의 바람직한 실시 예에 따른 고체연료 과열증기 처리장치의 유닛 플로우 다이아그램이다.1 is a unit flow diagram of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
도 2는 본 발명의 바람직한 실시 예에 따른 고체연료 과열증기 처리장치의 상세 도면이다.2 is a detailed view of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
도 3 은 본 발명의 바람직한 실시 예에 따른 분쇄유닛, 분류유닛 및 성형유닛의 상세 도면이다.3 is a detailed view of a grinding unit, a classification unit, and a forming unit according to a preferred embodiment of the present invention.
도 4 는 본 발명의 바람직한 실시 예에 따른 열처리 장치의 A-A 단면도이다.4 is a cross-sectional view taken along line A-A of a heat treatment apparatus according to a preferred embodiment of the present invention.
도 5 는 본 발명의 바람직한 실시 예에 따른 열처리 장치의 B-B 단면도이다.5 is a B-B cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
도 6 은 본 발명의 바람직한 실시 예에 따른 열처리 장치의 C-C 단면도이다. 6 is a C-C cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
도 7 은 본 발명의 바람직한 실시 예에 따른 고체연료 과열증기 처리장치의 조감도이다.7 is a bird's eye view of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
도 8 은 본 발명의 바람직한 실시 예에 따른 고체연료인 저등급탄 처리 전 저등급석탄의 공업분석, 원소분석, 고위발열량 및 저위발열량 값이다.8 is an industrial analysis, elemental analysis, and high calorific value and low calorific value of low-grade coal before processing of low-grade coal, which is a solid fuel, according to a preferred embodiment of the present invention.
도 9 는 본 발명의 바람직한 실시 예에 따른 고체연료인 저등급탄 처리 후 하이브리드 석탄의 공업분석, 원소분석, 고위발열량 및 저위발열량 값이다.9 is an industrial analysis, elemental analysis, and high calorific value and low calorific value of hybrid coal after treatment of low-grade coal, which is a solid fuel, according to a preferred embodiment of the present invention.
도 10은 본 발명의 바람직한 실시 예에 따른 옥수수대의 증기 처리장치의 유닛 플로우 다이아그램이다.10 is a unit flow diagram of a steam processing apparatus for cornstalks according to a preferred embodiment of the present invention.
본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.The terms or words used in the present specification and claims should not be construed as being limited to their ordinary or dictionary meanings, and the inventor may properly define the concept of the term in order to best describe his invention. Based on the principle that there is, it should be interpreted as meaning and concept consistent with the technical idea of the present invention.
따라서 본 명세서에 기재된 실시 예는 본 발명의 가장 바람직한 일 실시 예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있음을 이해하여야 한다.Therefore, since the embodiment described in this specification is only the most preferred embodiment of the present invention and does not represent all the technical spirit of the present invention, there are various equivalents and modifications that can be substituted for them at the time of the present application. It should be understood that
도 10은 본 발명의 바람직한 실시 예에 따른 옥수수대의 증기 처리장치의 유닛 플로우 다이아그램이다10 is a unit flow diagram of a steam processing apparatus for cornstalks according to a preferred embodiment of the present invention.
본 발명의 바람직한 실시 예에 따른 옥수수대 증기 처리장치는 옥수수대를 저장하는 저장유닛, 상기 옥수수대를 열처리유닛의 옥수수대투입부로 공급하는 1차피더 및 상기 옥수수대를 소정의 1차 온도조건까지 온열처리하는 열처리유닛을 포함하는 옥수수대 연료 제조 장치이다.A cornstalk steam processing apparatus according to a preferred embodiment of the present invention includes a storage unit for storing cornstalks, a primary feeder for supplying the cornstalks to a cornstalk input unit of a heat treatment unit, and a temperature condition for the cornstalks to a predetermined primary temperature. It is an apparatus for producing cornstalk fuel including a heat treatment unit for heat treatment.
또한, 상기 열처리유닛을 통과한 옥수수대를 소정의 2차 온도조건까지 냉열처리하는 냉각유닛을 포함할 수 있다.In addition, it may include a cooling unit that cools and heats the cornstalk that has passed through the heat treatment unit to a predetermined secondary temperature condition.
상기 본체는 원통 형태의 회전로이다.The main body is a rotary furnace in the form of a cylinder.
상기 본체의 내측에는 원료가 투입된다. 상기 옥수수대는 식용 또는 공업용으로 사용되는 옥수수 열매를 제외한 줄기, 잎, 옥수수 수염 등 발열량을 갖는 옥수수대의 특성을 가진다면 원료로써 그 종류에 제한되지 않는다.The raw material is put inside the main body. The cornstalk is not limited to the type of raw material as long as it has the characteristics of a cornstalk having a calorific value, such as stems, leaves, and corn whiskers, except for corn fruits used for food or industry.
상기 본체의 좌측에서 원료가 투입되고, 상기 본체 내부에서 원료가 건조된 후, 상기 본체의 우측에 설치된 배출구를 통해 외부로 배출된다.The raw material is input from the left side of the main body, and after the raw material is dried inside the main body, it is discharged to the outside through an outlet installed on the right side of the main body.
상기 원료는 상기 본체의 내부에서 분사되는 증기 및 후술할 가열관을 통과하는 잔열에 의해 이중으로 건조된다. 이러한 원료는 건조 및 탄화 시 연료 성분에 의해 발화하게 되는데, 본 발명과 같이 고온의 증기를 이용하여 가열하면 연료의 발화를 방지할 수 있다는 이점이 있다. 즉, 옥수수대 건조 시, 고온의 열풍은 발화의 위험이 있으므로, 고온의 증기를 사용하는 것이며, 본체 내부에서 유동하는 원료를 향해 고온의 증기를 직접 분사하는 형태인 것이다.The raw material is double dried by steam injected from the inside of the main body and residual heat passing through a heating tube to be described later. These raw materials are ignited by the fuel component during drying and carbonization, and as in the present invention, when heated using high-temperature steam, there is an advantage in that the ignition of the fuel can be prevented. That is, when drying cornstalks, high-temperature hot air has a risk of ignition, so high-temperature steam is used, and high-temperature steam is directly sprayed toward the raw material flowing inside the body.
또한, 상기 고온의 증기는 상압 또는 저압일 수 있다.In addition, the high-temperature steam may be under normal pressure or low pressure.
상기 옥수수대의 소정의 1차 온도조건은 상기 열처리유닛에 공급되는 시점에서의 상기 옥수수대의 온도가 상기 소정의 1차 온도보다 낮은 것을 의미한다. 상기 소정의 1차 온도는 상기 열처리유닛에서 배출될 때의 옥수수대의 온도를 의미한다. 상기 소정의 1차 온도는 상기 옥수수대의 평균온도가 200 내지 400℃일 수 있으며, 바람직하게는 250 내지 350℃일 수 있으며, 더욱 바람직하게는 상기 평균온도가 300℃일 수 있다. 상기 평균온도 값은 정확히 지정된 수치는 아니고 공급되는 옥수수대의 성상에 따라 상기 평균온도 값에 근접하여도 가능하다.The predetermined primary temperature condition of the cornstalk means that the temperature of the cornstalk at the time of being supplied to the heat treatment unit is lower than the predetermined primary temperature. The predetermined primary temperature means the temperature of the cornstalk when discharged from the heat treatment unit. As for the predetermined primary temperature, the average temperature of the cornstalk may be 200 to 400°C, preferably 250 to 350°C, and more preferably, the average temperature may be 300°C. The average temperature value is not a precisely specified value, and may be close to the average temperature value according to the properties of the cornstalks to be supplied.
상기 옥수수대의 소정의 2차 온도조건은 상기 냉각유닛에 공급되는 시점에서의 상기 옥수수대의 온도가 상기 소정의 2차 온도보다 높은 것을 의미한다. 상기 소정의 2차 온도는 상기 냉각유닛에서 배출될 때의 옥수수대의 온도를 의미한다. 상기 소정의 2차 온도는 상기 옥수수대의 평균온도가 50 내지 250℃일 수 있으며, 바람직하게는 100 내지 200℃일 수 있으며, 더욱 바람직하게는 상기 평균온도가 150℃일 수 있다. 상기 평균온도 값은 정확히 지정된 수치는 아니고 공급되는 옥수수대의 성상에 따라 상기 평균온도 값에 근접하여도 가능하다.The predetermined secondary temperature condition of the cornstalk means that the temperature of the cornstalk at the time of being supplied to the cooling unit is higher than the predetermined secondary temperature. The predetermined secondary temperature means the temperature of the cornstalk when discharged from the cooling unit. As for the predetermined secondary temperature, the average temperature of the cornstalk may be 50 to 250°C, preferably 100 to 200°C, and more preferably, the average temperature may be 150°C. The average temperature value is not a precisely specified value, and may be close to the average temperature value according to the properties of the cornstalks to be supplied.
본체는, 본체구동부에 의해 시계방향 또는 반시계방향으로 회전하게 되어, 본체의 내벽을 타고 올라가는 원료가 안식각이 무너지면서 본체의 내부에서 수직 방향으로 낙하된다. 이러한 본체의 회전 방향은 후술할 가열관을 통과하는 배출가스의 이동방향과 동일한 것이 바람직하다. 또한, 이러한 본체는 경사지도록 설치되는 것이 바람직하다. 더 정확하게는 본체 내에 원료 투입구가 원료 배출구보다 높게 설치되는 것이다. 그리하여 본체의 회전에 의해 원료 투입구에서 투입된 원료가 본체 내에서 건조되면서 원료 배출구로 용이하게 배출되는 것이다.The main body is rotated clockwise or counterclockwise by the main body driving unit, and the raw material that rises on the inner wall of the main body falls vertically from the inside of the main body as the angle of repose collapses. It is preferable that the rotation direction of the main body is the same as the movement direction of the exhaust gas passing through the heating tube, which will be described later. In addition, such a body is preferably installed to be inclined. More precisely, the raw material inlet in the body is installed higher than the raw material outlet. Thus, as the raw material input from the raw material inlet is dried in the main body by the rotation of the main body, it is easily discharged to the raw material outlet.
이러한 본체구동부는 직접 연결된 감속기 방식인 것이 적당하지만, 원통 형태의 회전로를 회전시키기 위한 본체구동부라면 어느 것이든 무방하다.Although it is appropriate that such a main body driving part is a directly connected reducer type, any main body driving part for rotating a cylindrical rotary furnace may be used.
상기 본체의 내측면에는 상기 원료의 유동을 원활히 하도록 낙하날개가 더 설치된다. 상기 낙하날개는 상기 본체의 내부에 투입된 원료의 유동을 원활하게 한다는 이점이 있다.Falling wings are further installed on the inner surface of the main body to facilitate the flow of the raw material. The falling blade has the advantage of smoothing the flow of the raw material injected into the interior of the main body.
상기 본체의 내측에는 후술할 증기분사부가 설치되고, 상기 본체의 외측에는 후술할 가열관이 설치된다. A steam injection unit to be described later is installed inside the main body, and a heating tube to be described later is installed outside the main body.
이러한 본체의 외주면에는 본체보온재가 더 설치된다. 그리하여, 상기 보온재에 의해 상기 본체 내부의 열이 외부로 방출되는 것을 방지할 수 있다는 이점이 있다.A body heat insulating material is further installed on the outer circumferential surface of the body. Thus, there is an advantage in that the heat inside the body can be prevented from being emitted to the outside by the insulating material.
상기 본체의 입구에는 상기 본체 내부로 유입되는 증기에 포함된 분진을 제거하도록 후술할 불순물처리유닛이 더 설치된다.An impurity treatment unit, which will be described later, is further installed at the inlet of the main body to remove dust included in the steam flowing into the main body.
열교환후 배기되는 연소공기는 배기 온도에 따라 많은 열량(에너지)을 가지고 배기된다. 이때 배기되는 연소가스를 건조장치 외통을 감싸고 있는 히팅자켓에 공급하여, 건조기 외통을 가열하게되고, 가열된 건조기 외통의 연전달에 의하여 내부의 원료를 간접으로 가열하게 된다. 이는 버려지는 에너지를 다시 이용하게 되므로 많은 에너지를 절약하게 된다.Combustion air exhausted after heat exchange is exhausted with a large amount of heat (energy) depending on the exhaust temperature. At this time, the exhausted combustion gas is supplied to the heating jacket surrounding the outer cylinder of the drying device to heat the outer cylinder of the dryer, and the raw material inside is indirectly heated by the continuous transmission of the heated outer cylinder of the dryer. This saves a lot of energy because the wasted energy is reused.
옥수수대 연료 제조 장치는 내부에 원료를 담아서 건조기 동체의 회전에 따라 상부로 끌어 올렸다가 일정위치에서 낙하시키는 낙하날개(Lifting flight)를 가지고 있으며, 각 낙하날개는 서로 다른 형상을 가지고 있어 원료를 낙하시키는 위치가 달라지게 된다.The cornstalk fuel manufacturing device has a lifting flight that puts the raw material inside, lifts it up according to the rotation of the dryer body, and then drops it at a certain position. The location will be different.
동체의 회전에 따라 위로 올려졌다가 낙하날개에 의해서 일정위치에서 낙하하는것을 반복하며 마치 폭포수가 떨어지는것과 비슷한 모양을 보이므로 이를 캐스캐이드(Cascade) 효과라고 한다. 원료는 상부에서 낙하되며, 각각의 입자표면이 노출되게 되며, 노출된 표면이 건조용 공기(가열증기)와 접촉하여 가열되어 건조가 이루어진다.It is raised up according to the rotation of the fuselage and then falls from a certain position by the falling wings repeatedly, and it shows a shape similar to that of a waterfall, so this is called the cascade effect. The raw material is dropped from the top, the surface of each particle is exposed, and the exposed surface is heated in contact with drying air (heating steam) and dried.
가열관은 상기 본체의 외측에 설치된다. 더 정확하게는, 상기 가열관은 상기 본체의 외주면에 설치되는 것이다. 상기 가열관은 후술할 온열공급유닛에서 배출된 열을 통과시켜 상기 본체의 표면을 가열하는 것이다.The heating tube is installed outside the main body. More precisely, the heating tube is installed on the outer peripheral surface of the main body. The heating tube heats the surface of the main body by passing heat discharged from a heat supply unit to be described later.
이러한 열은 후술할 온열공급유닛에서 증기의 변화 이후의 잔열을 의미한다. 즉, 고온의 증기 히팅을 위하여 포화증기를 증기로 변화시키기 위한 열원 사용 후의 잔열을 본체의 표면을 다시 가열하게 되므로 열원(에너지)을 재활용하여 에너지 효율을 증대시킬 수 있다는 이점이 있다.This heat means residual heat after the change of steam in the heat supply unit, which will be described later. That is, since the surface of the body is heated again with residual heat after using the heat source for changing saturated steam to steam for high-temperature steam heating, there is an advantage in that energy efficiency can be increased by recycling the heat source (energy).
상기 가열관은 열이 유입되는 잔열유입부와 열이 배출되는 잔열배출부를 포함한다.The heating tube includes a residual heat inlet through which heat is introduced and a residual heat outlet through which heat is discharged.
상기 가열관의 외주면에는 보온재가 더 설치된다. 이러한 보온재는 본체에 설치된 보온재와 동일한 것이다. 온열공급유닛은 열을 발생시켜 유입된 포화증기를 증기로 변화시키고, 변화 후 잔열을 배출하도록 한다.An insulating material is further installed on the outer peripheral surface of the heating tube. This insulating material is the same as the insulating material installed in the body. The warm heat supply unit generates heat, changes the introduced saturated steam to steam, and discharges residual heat after the change.
상기 잔열은 상기 포화증기를 상기 증기로 변환 후의 배기되는 배기잔열인 것이다. 상기 온열공급유닛은 가열기 본체와, 상기 가열기 본체에 설치되는 코일과, 상기 가열기 본체의 하부에 설치되는 온열버너를 포함한다. 상기 가열기 본체는 직육면체 형태이며, 상단에서 상부로 갈수록 좁아지는 형태이다. 상기 가열기 본체의 하부에는 온열버너가 설치된다. 상기 버너는 후술할 코일에 열을 가하도록 한다. 상기 가열기 본체의 내측에는 코일이 설치된다. 상기 코일의 내부에는 증기가 이동하며, 상기 버너에서 발생된 열에 의해 포화증기를 증기로 변화하도록 한다. 즉, 가열된 코일 내부에서 포화증기가 증기로 변화하면서 압력이 증가하게 되는데, 이는 압력조절을 통해 압력을 다시 낮추는 역할을 한다.The residual heat is exhaust residual heat exhausted after converting the saturated steam into the steam. The heat supply unit includes a heater body, a coil installed on the heater body, and a heat burner installed under the heater body. The heater body has a rectangular parallelepiped shape, and is narrower from the top to the top. A heating burner is installed under the heater body. The burner applies heat to a coil to be described later. A coil is installed inside the heater body. Steam moves inside the coil, and the saturated steam is changed into steam by the heat generated by the burner. That is, the pressure increases as the saturated steam changes to steam inside the heated coil, which serves to lower the pressure again through pressure control.
또한 증기의 압력이 일정하게 유지되면서 저압인 증기를 증기노즐을 통하여 일정한 압력으로 분사시켜, 건조 원료에 직접 접촉시키게 되는 것이다. 이러한 증기의 온도는 300℃에서 500℃사이인 것이 바람직하다. In addition, while the pressure of the steam is kept constant, the low pressure steam is sprayed at a constant pressure through the steam nozzle, and comes into direct contact with the dry raw material. The temperature of such steam is preferably between 300°C and 500°C.
상기 코일의 일측은 배관에 의해 후술할 증기분사부와 연결되고, 상기 코일의 타측은 배관에 의해 후술할 불순물제거유닛과 연결된다.One side of the coil is connected to a steam injection unit to be described later by a pipe, and the other side of the coil is connected to an impurity removing unit to be described later by a pipe.
상기 배출유닛에는 릴리프 장치가 더 설치된다. 상기 릴리프 장치는 상기 본체 내의 압력 증가 시 증기를 자동으로 배출하도록 한다. 더 정확하게는, 상기 본체 내에서 원료건조 시 발생하는 증기의 양이 증가하여 상기 본체 내부 압력이 일정 압력 이상으로 증가 시 증기를 자동으로 배출하는 것이다. 내부 압력은 상압일 수 있다. 바람직하게는 0.1bar 내지 30bar일 수 있으며, 더욱 바람직하게는 1bar 내지 5bar일 수 있다. 상기 압력조건을 벗어나면 건조 효율이 낮아질 수 있다.A relief device is further installed in the discharge unit. The relief device automatically discharges steam when the pressure in the body increases. More precisely, the amount of steam generated during the drying of the raw material in the body is increased to automatically discharge the steam when the internal pressure of the body increases to a certain pressure or more. The internal pressure may be atmospheric pressure. Preferably it may be 0.1 bar to 30 bar, more preferably 1 bar to 5 bar. If the pressure condition is out of the above conditions, drying efficiency may be lowered.
상기 본체를 통과한 증기에는 분진 및 비산이 제거된 포화증기가 이동한다. 상기 불순물제거유닛 후단에는 팬이 더 설치된다. 상기 팬은 분진이 제거된 포화증기를 상기 코일로 보내도록 한다.Saturated steam from which dust and scattering is removed moves to the steam passing through the body. A fan is further installed at the rear end of the impurity removal unit. The fan directs the dedusted saturated steam to the coil.
상기 가열기 본체의 상단에는 잔열배출부가 형성된다. 상기 배출부는 상기 코일에서 증기의 변화에 사용되고 난 이후 잔열을 배출하도록 한다. 상기 잔열배출부는 배관에 의해 상기 가열관과 연결된다. 더 정확하게는 상기 잔열배출부는 상기 배관에 의해 상기 가열관의 유입구와 연결되는 것이다.A residual heat discharging portion is formed at an upper end of the heater body. The discharge unit discharges residual heat after being used to change steam in the coil. The residual heat discharge unit is connected to the heating tube by a pipe. More precisely, the residual heat discharge part is connected to the inlet of the heating tube by the pipe.
증기분사부는 상기 본체의 일단에 설치된다. 바람직하게는 상기 본체의 연료배출구쪽에 설치될 수 있으며, 연료의 이동방향과 대향류, 평행류 및 직교류 중 어느 하나 이상으로 형성하도록 설치될 수 있다.The steam injection unit is installed at one end of the body. Preferably, it may be installed at the fuel outlet side of the main body, and may be installed to form at least one of a flow direction opposite to the direction of fuel movement, a parallel flow, and a cross flow.
증기분사부는 복수의 노즐을 포함할 수 있으나, 노즐을 포함하지 않아도 증기분사부를 통해 증기가 배출되어 옥수수대의 열처리는 가능할 수 있다.The steam injection unit may include a plurality of nozzles, but even if the nozzle is not included, steam is discharged through the steam injection unit, so that heat treatment of the cornstalk may be possible.
또한, 상기 증기분사부는 상기 킬른 본체의 끝단에 설치되며, 단면이 원형상으로 복수의 증기노즐이 형성될 수 있다.In addition, the steam injection unit may be installed at the end of the kiln body, and a plurality of steam nozzles may be formed in a circular cross-section.
또한, 상기 증기 분사부는, 일측 끝단에 증기노즐이 결합된 증기유로를 복수개 구비하는 증기공급부, 상기 증기노즐이 인입되어 형성된 증기분사판, 상기 증기유로와 결합되어 상기 증기분사판의 중심축에 형성된 메인증기노즐을 포함할 수 있다. 이러한 노즐의 압력은 0.0005bar 이하인 것이 바람직하다. 그리하여 분말상태인 원료의 비산을 방지할 수 있다는 이점이 있다.In addition, the steam injection unit, a steam supply unit having a plurality of steam passages coupled to one end of the steam nozzles, a steam injection plate formed by introducing the steam nozzles, and formed on the central axis of the steam injection plate by being coupled to the steam passages It may include a main steam nozzle. The pressure of such a nozzle is preferably 0.0005 bar or less. Thus, there is an advantage that it is possible to prevent the scattering of the raw material in the powder state.
이러한 노즐의 분사 압력은 100mmH 2O에서 500mmH 2O 사이인 것이 바람직하다. 그 이유는, 투입된 원료에는 고압의 증기를 원료에 직접 분사하게 되는데, 이때 발생하는 작은 알갱이 및 분진이 비산되어 후술할 불순물제거유닛으로 배출되므로 저압의 증기로 바꾸어 사용해야만 하기 때문이다.The injection pressure of these nozzles is preferably between 100 mmH 2 O and 500 mmH 2 O. The reason is that high-pressure steam is directly injected into the inputted raw material, and small particles and dust generated at this time are scattered and discharged to an impurity removal unit to be described later.
그리하여 노즐에서 분사되는 증기의 분사압력을 일정하게 유지할 수 있게 되는 것이다. 즉, 노즐에 의해 저하되는 압력을 보완하기 위해 압력조절장치를 통해 압력을 일정하게 하는 것이다.Thus, it is possible to maintain a constant injection pressure of the steam injected from the nozzle. That is, in order to compensate for the pressure lowered by the nozzle, the pressure is made constant through the pressure control device.
상기 냉각유닛은 상기 열처리유닛을 통과한 상기 고체연료가 냉각되는 냉각본체, 상기 냉각본체의 전영역에 거쳐 냉열을 공급하는 냉각관을 포함할 수 있다. 상기 냉각관의 상부에 설치되어 냉각수를 상기 옥수수대에 분사하는 냉각수분사부;가 형성될 수 있다. 상기 옥수수대에 냉열을 공급한 후 상기 냉각관에서 냉각수가 배출되는 냉각수배출구;가 형성될 수 있다. 상기 냉각수는 재순환되어 상기 냉열공급유닛으로 회수 공급될 수 있다.The cooling unit may include a cooling body for cooling the solid fuel that has passed through the heat treatment unit, and a cooling tube for supplying cooling heat through the entire area of the cooling body. A cooling water spraying unit installed above the cooling tube to spray cooling water onto the cornstalk; may be formed. A cooling water outlet through which cooling water is discharged from the cooling pipe after supplying cooling heat to the cornstalk; may be formed. The cooling water may be recirculated to be recovered and supplied to the cooling/heat supply unit.
상기 열처리유닛에 온열을 공급하는 온열공급유닛을 추가로 포함할 수 있다. 상기 온열공급유닛은 온열을 발생시켜 유입된 증기를 증기로 변화시키고, 변화 후 잔열을 배출할 수 있다. 상기 본체로 공급되는 증기의 평균온도는 400 내지 700℃일 수 있으며, 바람직하게는 450 내지 600℃일 수 있으며, 더욱 바람직하게는 상기 평균온도가 550℃일 수 있다. 상기 평균온도 값은 정확히 지정된 수치는 아니고 공급되는 옥수수대의 성상에 따라 상기 평균온도 값에 근접하여도 가능하다.It may further include a heat supply unit for supplying heat to the heat treatment unit. The heat supply unit may generate heat to change the introduced steam into steam, and discharge residual heat after the change. The average temperature of the steam supplied to the main body may be 400 to 700 ℃, preferably 450 to 600 ℃, more preferably the average temperature may be 550 ℃. The average temperature value is not a precisely specified value, and may be close to the average temperature value according to the properties of the cornstalks to be supplied.
상기 냉각유닛에 냉열을 공급하는 냉열공급유닛을 추가로 포함하는 옥수수대 연료 제조 장치일 수 있다.The cornstalk fuel manufacturing apparatus may further include a cooling heat supply unit for supplying cooling heat to the cooling unit.
옥수수대가 투입되는 본체, 상기 본체의 옥수수대배출구측에 설치되며 상기 증기를 상기 옥수수대에 분사하는 증기분사부, 상기 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 킬른 본체의 표면을 가열하는 가열관을 포함하며, 상기 고체원료는 상기 킬른 본체의 내부에서 분사된 증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 가열되는 것을 특징으로 하는 대향류 증기를 이용한 열처리유닛일 수 있다.A main body into which the cornstalk is put, a steam spraying part installed on the cornstalk outlet side of the main body and spraying the steam to the cornstalk, installed outside the main body and heating the surface of the kiln body by passing the residual heat through It may include a tube, and the solid raw material may be a heat treatment unit using counterflow steam, characterized in that it is double heated by the steam injected from the inside of the kiln body and residual heat passing through the heating tube.
상기 공급되는 옥수수대의 단위시간당 중량기준공급량에 대하여 공급되는 증기의 단위시간당 중량기준 공급량도 비례하여 조정될 수 있음은 자명하다. 상기 옥수수대의 단위시간당 중량기준공급량을 Qmf 로 정의하고, 상기 증기의 단위시간당 중량기준 공급량을 Qms이라고 정의한다. 상기 Qms/ Qmf 의 평균비는 4 내지 10일 수 있으며, 바람직하게는 5 내지 8일 수 있고, 더욱 바람직하게는 6일 수 있다.It is self-evident that the amount of supplied steam per unit time by weight may be adjusted in proportion to the amount of supplied cornstalk per unit time by weight. The weight-based supply amount per unit time of the cornstalk is defined as Qmf, and the weight-based supply amount per unit time of the steam is defined as Qms. The average ratio of Qms/Qmf may be 4 to 10, preferably 5 to 8, and more preferably 6 to.
상기 잔열을 고온배가스 및/또는 증기일 수 있다. 상기 고온배가스는 별도의 본체버너;를 통해 공급될 수 있다. 상기 고온배가스는 온열공급유닛의 온열버너를 통해 공급될 수 있다.The residual heat may be high-temperature exhaust gas and/or steam. The high temperature exhaust gas may be supplied through a separate main body burner. The high-temperature exhaust gas may be supplied through a heat burner of the heat supply unit.
상기 증기분사부는 상기 본체의 끝단에 설치되며, 단면이 원형상으로 복수의 증기노즐이 형성될 수 있다.The steam injection unit may be installed at the end of the body, and a plurality of steam nozzles may be formed in a circular cross-section.
상기 열처리유닛은 옥수수대가 투입되는 본체; 상기 본체의 옥수수대배출구측에 설치되며 상기 증기를 상기 옥수수대에 분사하는 증기분사부; 상기 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 본체의 표면을 가열하는 가열관;을 포함하며, 상기 옥수수대 상기 본체의 내부에서 분사된 증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 건조되는 것을 특징으로 하는 대향류 증기를 이용하는 것을 특징으로 하는 옥수수대 연료 제조 장치일 수 있다.The heat treatment unit includes a main body into which the cornstalk is put; a steam injection unit installed on the cornstalk outlet side of the main body and spraying the steam to the cornstalk; a heating tube installed on the outside of the main body to heat the surface of the main body by passing the residual heat through; and double drying by the steam sprayed from the inside of the cornstalk and residual heat passing through the heating tube It may be an apparatus for producing cornstalk fuel, characterized in that it uses countercurrent steam, characterized in that it becomes
상기 증기분사부는, 일측 끝단에 증기노즐이 결합된 증기유로를 복수개 구비하는 증기공급부, 상기 증기노즐이 인입되어 형성된 증기분사판 상기 증기유로와 결합되어 상기 증기분사판의 중심축에 형성된 증기메인노즐을 포함할 수 있다. The steam injection unit may include a steam supply unit having a plurality of steam passages coupled to one end of the steam nozzle, a steam injection plate formed by introducing the steam nozzles, and a steam main nozzle formed on the central axis of the steam injection plate by being coupled to the steam passages. may include
상기 증기분사판의 끝단 둘레를 따라 증기가 상기 본체의 중심방향으로 분사되도록 유도하는 증기곡선형부재를 포함할 수 있다. It may include a curved steam member for guiding the steam to be sprayed in the central direction of the main body along the circumference of the end of the steam injection plate.
상기 곡선형부재 및 상기 증기분사판 끝단 사이에 형성되어 분사된 가열증기에 와류유동을 유도하는 증기와류성형부재를 포함할 수 있다. It may include a steam vortex molding member formed between the curved member and the tip of the steam injection plate to induce a vortex flow to the injected heated steam.
상기 열처리유닛은 상기 본체에서 배출되는 증기에 포함된 불순물을 제거하기 위한 하나 또는 2 이상의 불순물제거유닛을 포함하며, 상기 불순물제거유닛을 통과한 증기유량 중 상기 고체연료의 온열처리 중 생성된 증기유량 만큼을 배출해주는 배출유닛을 추가로 포함할 수 있다. 상기 불순물제거유닛은 하나 이상의 사이클론을 포함할 수 있다. 상기 불술물제거유닛은 하나 이상의 백필터를 포함할 수 있다. 상기 불순물제거유닛은 하나 이상의 상기 사이클론 및/또는 백필터를 포함할 수 있다. 상기 불순물제거유닛의 후단에는 상기 증기를 순환시키기 위한 터보팬이 형성될 수 있다. The heat treatment unit includes one or more impurity removal units for removing impurities contained in the steam discharged from the main body, and the steam flow rate generated during thermal treatment of the solid fuel among the steam flow rates passing through the impurity removal unit It may further include a discharge unit for discharging the amount. The impurity removal unit may include one or more cyclones. The impurity removal unit may include one or more bag filters. The impurity removal unit may include one or more of the cyclones and/or bag filters. A turbo fan for circulating the steam may be formed at a rear end of the impurity removal unit.
상기 각 유닛을 연결하는 증기 및 증기 배관, 상기 냉각수 배관 및 상기 배가스 배관은 모두 보온재가 형성될 수 있다. 이러한 보온재는 상기 열에너지 처리장치의 운전시 상기 증기, 냉각수 및 배가스의 온도조건이 각 유닛별로 일정하게 유지되기 위하여 반드시 필요할 수 있다.Insulating material may be formed on all of the steam and steam pipes connecting the units, the cooling water pipe, and the exhaust gas pipe. Such an insulating material may be absolutely necessary in order to keep the temperature conditions of the steam, cooling water, and exhaust gas constant for each unit during operation of the thermal energy processing device.
또한, 불순물제거유닛은 상기 본체의 입구에 설치된다.In addition, the impurity removal unit is installed at the inlet of the main body.
상기 불순물제거유닛은 상기 본체의 내부로 유입되는 증기에 포함된 분진을 제거하도록 한다.The impurity removal unit removes the dust contained in the steam flowing into the interior of the body.
더 정확하게는, 증기에 포함된 분진과 상기 본체내부에 투입된 원료에 함유된 증기에 포함된 분진도 제거하게 되는 것이다.More precisely, the dust contained in the steam and the dust contained in the steam contained in the raw material injected into the body is also removed.
이러한 불순물제거유닛은 2개 이상의 사이클론인 것이 바람직하다. 그리하여 증기에 포함된 분진 및 원료에 함유된 증기에 포함된 분진을 효율적으로 제거할 수 있다는 이점이 있다.It is preferable that such an impurity removal unit is two or more cyclones. Thus, there is an advantage in that it is possible to efficiently remove the dust contained in the steam and the dust contained in the steam contained in the raw material.
자연발화는 공기중 산소가 있어야 가능하며, 산소가 없는 증기 상태에서는 고온에서도 발화되지 않는 원리를 이용한다. 발화가 쉬운 가연성 원료는 건공기를 이용하여 건조시 아주 낮은 온도에서 건조가 가능하며, 건조 시간이 오래 걸린다. 고온건조가 가능하도록 산소농도를 희박하게 하기 위하여 가열된 고온의 증기를 이용하여 건조한다. 증기는 초기 예열시에 보일러 스팀을 공급하여 준다. 이때 순환되는 공기의 산소농도를 측정하여 5% 이하가 될 때까지 스팀을 공급하며, 예열한다. 예열이 완료되고, 산소농도가 5% 이하가 되면 옥수수대 등 가연성 원료를 공급한다. 가연성 원료내에 포함된 수분이 증발하며, 순환 공기중에는 증기가 포화되게 되며, 이때 산소농도는 3% 이하로 유지된다. 즉 원료가 건조되며 배출된 증기는 계속 순환되는 가열공기속에 남아있게 되어 포화상태의 증기로 변환된다.Spontaneous ignition is possible only in the presence of oxygen in the air, and in the absence of oxygen, it uses the principle that it does not ignite even at high temperatures. Combustible raw materials that are easily ignited can be dried at a very low temperature when drying using dry air, and it takes a long time to dry. It is dried using heated high-temperature steam to dilute the oxygen concentration so that high-temperature drying is possible. Steam supplies boiler steam during initial preheating. At this time, the oxygen concentration of the circulating air is measured, and steam is supplied until it is 5% or less, and preheated. When preheating is complete and the oxygen concentration is below 5%, combustible raw materials such as cornstalks are supplied. The moisture contained in the combustible raw material evaporates, and the vapor becomes saturated in the circulating air, and the oxygen concentration is maintained below 3%. That is, the raw material is dried and the discharged steam remains in the continuously circulating heated air and is converted into saturated steam.
가열되는 증기 온도는 300도 이상으로 유지하면, 원료에 열전달이 쉽게 되며, 원료에 포함된 수분은 증발하여, 증기배출구로 배출되는 증기에 포함된다.If the heated steam temperature is maintained at 300 degrees or higher, heat transfer to the raw material is facilitated, and the moisture contained in the raw material is evaporated and included in the steam discharged through the steam outlet.
원료에서 건조시 발생되는 증기는 내부 압력등을 측정하여 배출유닛을 통하여 일부 외부로 배출시킨다.The steam generated during drying from the raw material is partially discharged to the outside through the discharge unit by measuring the internal pressure.
이러한 옥수수대 연료 제조 장치는 밀폐순환 사이클로 에너지를 재활용하여 에너지 효율성을 증대시킬 수 있다는 이점이 있다.Such a cornstalk fuel manufacturing apparatus has the advantage of being able to increase energy efficiency by recycling energy in a closed cycle cycle.
순환가열 증기를 400~500℃를 이용할 경우 건도 대상물인 옥수수대의 표면온도가 250~300℃까지 가열되고 옥수수대의 표면이 개질되어 친수성(親水性)에서 소수성(疏水性)으로 변환되었다 이는 옥수수대를 대기중에 노출되도록 하여 비 등의 수분을 직접 접촉하여도 다시 흡습되지 않게 되어 외부 저장을 하여도 무방하다.When the circulating heating steam was used at 400~500℃, the surface temperature of the cornstalk, the dryness target, was heated to 250~300℃, and the surface of the cornstalk was modified to change from hydrophilicity to hydrophobicity. It is exposed to the atmosphere so that it does not absorb moisture again even when it comes into direct contact with moisture such as rain, so it is okay to store it outside.
또한 옥수수대가 소수성을 갖게되면, 대기중에서 자연발화가 일어나는 것도 방지된다.Also, if the cornstalk is hydrophobic, spontaneous combustion in the atmosphere is prevented.
건조전 원료를 여름철에 외부에 적치하면 내부온도가 69℃까지 올라가며, 이때 자연발화가 일어난다.If raw materials are stored outside in summer before drying, the internal temperature rises to 69℃, and spontaneous ignition occurs at this time.
본 옥수수대 연료 제조 장치에 의하여 고온의 가열증기에 의하여 건조된 제품은 동일한 조건에 방치하여도 45℃ 이상 올라가지 않으며, 자연발화가 발생되지 않는다.Products dried by high-temperature steam by this cornstalk fuel manufacturing device do not rise above 45℃ even when left under the same conditions, and spontaneous ignition does not occur.
따라서, 옥수수대, 바이오매스, 음식물쓰레기, 하수슬러지 및 축산분뇨, 목재칩, 톱밥등 고온에서 자연발화가 일어나는 가연성 물질을 건조하기 위한 장치이다.Accordingly, it is a device for drying combustible materials that spontaneously ignite at high temperatures, such as cornstalks, biomass, food waste, sewage sludge and livestock manure, wood chips, and sawdust.
또한, 상기 옥수수대를 건조할 경우, 건조된 옥수수대는 표면이 소수성으로 변하여 수분재흡착을 방지할 수 있는 효과가 있다.In addition, when the cornstalk is dried, the surface of the dried cornstalk becomes hydrophobic, thereby preventing moisture re-adsorption.
또한, 상기 표면이 소수성으로 개질될 시, 표면에 물방울을 떨어트렸을 때 표면과 물방울이 이루는 접촉각은 30℃ 이상일 수 있다.In addition, when the surface is modified to be hydrophobic, the contact angle between the surface and the water droplet when the water droplet is dropped on the surface may be 30° C. or more.
온열생성유닛은 버너등에서 연소된 연소 공기를 간접식 열교환 튜브를 이용하여 순환되는 증기를 가열하게 된다. 가열된 증기는 원료에 열전달이 이루어 지며, 일부는 냉각된다. 이때 증기가 이슬점 이하로 냉각되면 응축되어 다시 물로 변환되게 되므로 순환되는 증기는 이슬점 이상의 온도가 유지되도록 하여야 한다. 보통은 건조 후 재순환되는 증기의 온도를 100℃ 이상으로 유지하게 된다. 기존에 100℃의 공기를 외부로 배출시키는 것과 비교하면, 100℃의 증기를 재가열하여 순환시키므로 인해서, 가열에너지를 그만큼 적게 사용하게 된다.The warm heat generating unit heats the circulating steam using an indirect heat exchange tube for combustion air burned in a burner or the like. The heated steam transfers heat to the raw material, and a part is cooled. At this time, when the steam is cooled below the dew point, it is condensed and converted back to water. Therefore, the circulating steam must be maintained at a temperature above the dew point. Usually, the temperature of the recirculated steam after drying is maintained at 100°C or higher. Compared to the conventional discharge of air at 100°C to the outside, because steam of 100°C is reheated and circulated, less heating energy is used.
이하 전술한 구성을 갖는 본 실시 예의 작용을 설명한다.Hereinafter, the operation of the present embodiment having the above-described configuration will be described.
(1) 본체에 원료를 투입한다.(1) Put raw materials into the body.
(2) 온열공급유닛에서 열을 발생시켜 포화증기를 증기로 변화시키고, 변화 후 잔열은 상기 온열공급유닛에서 배출되어 잔열유입구를 통해 본체로 공급된다.(2) The heat supply unit generates heat to change saturated steam into steam, and after the change, the residual heat is discharged from the warm heat supply unit and supplied to the main body through the residual heat inlet.
(3) 증기분사부로 유입된 증기는 낙하날개에 의해 본체 단면적을 가리면서 낙하하는 원료에 분사되어 원료를 건조시키고, 가열관을 이동하는 잔열에 의해 이중으로 건조된다.(3) The steam flowing into the steam injection unit is sprayed onto the falling raw material while covering the cross-sectional area of the body by the falling blades to dry the raw material, and is double dried by the residual heat moving the heating tube.
(4) 증기분사부로 유입되는 증기 및 원료 건조 시 발생한 증기 일부는 불순물처리유닛으로 이동하여 분진 등을 제거한다.(4) The steam flowing into the steam injection unit and part of the steam generated during the drying of raw materials are moved to the impurity treatment unit to remove dust, etc.
(5) 불순물 제거 후 증기는 팬에 의해 온열공급유닛으로 재 이동한다.(5) After removal of impurities, the steam moves again to the heat supply unit by a fan.
(6) 온열공급유닛에서 열을 발생시키고, 위와 같은 동작을 반복한다.(6) The heat supply unit generates heat and repeats the above operation.
냉각유닛은 로타리 드럼 쿨러(Rotary Drum cooler)일 수 있다. 냉각유닛은 회전 드럼 내부에 고온의 원료를 통과시키면 내부에서 유동되는 원료는 냉각본체 내표면을 타고 위로 올라가고 안식각 높이까지 올라가면 미끄러지면서 원료의 표면을 타고 흘러내린다. 이때 회전하는 냉각본체 외부에 냉각수를 분사하여 냉각본체 드럼 외표면을 냉각하면 표면의 열전달에 의하여 내부의 제품이 냉각되는 원리를 이용한다.The cooling unit may be a rotary drum cooler. The cooling unit passes a high-temperature raw material through the inside of the rotating drum, and the raw material flowing inside rises up on the inner surface of the cooling body. At this time, when cooling water is sprayed to the outside of the rotating cooling body to cool the outer surface of the cooling body drum, the principle of cooling the product inside by heat transfer from the surface is used.
냉각수가 분사되는 냉각관 표면에는 자켓 형태의 외판을 형성하여, 냉각수가 비산되거나, 온도에 의하여 증기화 된 증기가 외부로 배출되는 것을 막아주고 냉각수는 냉각관의 아래쪽으로 모여져 배출되며, 증기는 상부에 배기구 및 배구팬을 통하여 외부로 배기 시킨다.A jacket-shaped outer plate is formed on the surface of the cooling pipe where the cooling water is sprayed to prevent the cooling water from scattering or the steam vaporized by the temperature is discharged to the outside. Exhaust to the outside through the exhaust port and volleyball fan.
냉각수는 냉열공급유닛을 통해 냉각 시킨후 순환시켜 이용된다. Cooling water is used by circulating after cooling through the cooling and heat supply unit.
또한, 옥수수대가 낙하시 장치에 가해지는 충격을 완화하기 위한 완충부를 추가로 포함할 수 있다.In addition, it may further include a buffer for alleviating the impact applied to the device when the cornstalk falls.
또한, 상기 릴리프 장치에서 배출되는 증기의 열을 1차피더 및 상기 열처리유닛에 활용 가능할 수 있다.In addition, it may be possible to utilize the heat of the steam discharged from the relief device to the primary feeder and the heat treatment unit.
앞서 명세서에 언급된 상기 증기는 수분이 포함되어 있지 않은 증기, 다량의 수분을 함유한 증기 중 어느 하나 이상이 이용될 수 있으며, 예를 들면 과열증기, 포화증기, 증기, 정압증기, 진공증기, 재증발증기, 중압증기, 재열증기 등이 포함될 수 있다.As the steam mentioned in the above specification, any one or more of steam containing no moisture and steam containing a large amount of moisture may be used, for example, superheated steam, saturated steam, steam, static pressure steam, vacuum steam, Flash steam, medium pressure steam, reheat steam, etc. may be included.
또한, 상기 재열증기는 상압에서 압력은 유지되는 상태에서 온도만 상승되어 형성되는 증기일 수 있다.In addition, the reheat steam may be steam formed by increasing only the temperature in a state in which the pressure is maintained at normal pressure.
또한, 상기 증기는 상압, 저압 또는 고온 조건 중 어느 하나 이상의 상태일 수 있다.In addition, the vapor may be in any one or more states of normal pressure, low pressure, and high temperature conditions.
또한, 상기 장치에 옥수수대 외에 고체연료를 대상으로 활용할 수 있으며, 고체연료를 대상으로 하는 실시예에 대한 발명은 다음과 같다.In addition, the device can be utilized for solid fuel other than cornstalk, and the invention for an embodiment targeting solid fuel is as follows.
본 발명의 바람직한 실시 예에 따른 고체연료 과열증기 처리장치는 고체연료를 분쇄하는 분쇄유닛(100); 상기 분쇄유닛에서 분쇄된 고체연료를 소정의 입도조건에 따라 분리하는 분리유닛(200); 상기 고체연료를 저장하는 저장유닛(300); 상기 고체연료를 열처리유닛의 고체연료투입부(1511);로 공급하는 1차피더(400); 상기 고체연료를 소정의 1차 온도조건까지 온열처리하는 열처리유닛(500); 및 상기 열처리유닛을 통과한 고체연료를 소정의 2차 온도조건까지 냉열처리하는 냉각유닛(600);을 포함하는 고체연료 열에너지 처리 장치이다. A solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention includes a pulverizing unit 100 for pulverizing solid fuel; a separation unit 200 for separating the solid fuel pulverized in the pulverizing unit according to a predetermined particle size condition; a storage unit 300 for storing the solid fuel; a primary feeder 400 for supplying the solid fuel to the solid fuel input unit 1511 of the heat treatment unit; a heat treatment unit 500 for heat-treating the solid fuel to a predetermined primary temperature condition; and a cooling unit 600 that cools and heats the solid fuel that has passed through the heat treatment unit to a predetermined secondary temperature condition.
본체는 원통 형태의 회전로이다.The main body is a rotary furnace in the form of a cylinder.
상기 본체의 내측에는 원료가 투입된다. 상기 고체연료는 보일러 연료로 사용될 수 있다면 그 종류에 제한되지 않는다. 상기 고체연료는 석탄, 바이오매스, 가연성 폐기물 등 발열량을 갖는 고체연료의 특성을 가진다면 그 종류에 제한되지 않는다.The raw material is put inside the main body. The solid fuel is not limited to the type as long as it can be used as boiler fuel. The solid fuel is not limited to the type as long as it has characteristics of a solid fuel having a calorific value, such as coal, biomass, and combustible waste.
더 정확하게는, 도 2에 도시된 바와 같이, 상기 본체의 좌측에서 원료가 투입되고, 상기 본체 내부에서 원료가 건조된 후, 상기 본체의 우측에 설치된 배출구를 통해 외부로 배출된다.More precisely, as shown in FIG. 2 , the raw material is input from the left side of the main body, and after the raw material is dried inside the main body, it is discharged to the outside through an outlet installed on the right side of the main body.
상기 원료는 상기 본체의 내부에서 분사되는 과열증기 및 후술할 가열관을 통과하는 잔열에 의해 이중으로 건조된다. 이러한 원료는 건조 및 탄화 시 연료 성분에 의해 발화하게 되는데, 본 발명과 같이 고온의 증기를 이용하여 가열하면 연료의 발화를 방지할 수 있다는 이점이 있다. 즉, 고체 연료 건조 시, 고온의 열풍은 발화의 위험이 있으므로, 고온의 수증기를 사용하는 것이며, 본체 내부에서 유동하는 원료를 향해 고온의 수증기를 저압으로 직접 분사하는 형태인 것이다.The raw material is double dried by superheated steam injected from the inside of the body and residual heat passing through a heating tube to be described later. These raw materials are ignited by the fuel component during drying and carbonization, and as in the present invention, when heated using high-temperature steam, there is an advantage in that the ignition of the fuel can be prevented. That is, when solid fuel is dried, high-temperature hot air has a risk of ignition, so high-temperature steam is used, and high-temperature steam is directly injected at low pressure toward the raw material flowing inside the body.
도 3 은 본 발명의 바람직한 실시 예에 따른 분쇄유닛, 분류유닛 및 성형유닛의 상세 도면이다.3 is a detailed view of a grinding unit, a classification unit, and a forming unit according to a preferred embodiment of the present invention.
상기 분쇄유닛은 상기 공급되는 고체연료 피드스톡(Feedstock)을 분쇄하기 위한 분쇄기(110);를 포함할 수 있다. 상기 분쇄기 후단에서는 소정의 평균입도조건에 따라 상기 고체연료를 분리하기 위한 분리유닛(200);이 형성될 수 있다. 상기 입도조건은 상기 열에너지 처리장치에 공급되는 고체연료의 평균입도를 균일하게 조정하여 열처리 조건을 형성하기 위해서 반드시 필요하다. 상기 평균입도기준은 50mm이하 일 수 있으며, 바람직하게는 35mm이하 일 수 있으며, 더욱 바람직하게는 25mm이하 일 수 있다. 상기 평균입도이상으로 분쇄된 고체연료는 상기 분쇄기로 재공급될 수 있다. 상기 입도조건에 따라 고체연료를 분류하지 않으면 균일한 열처리 효과를 얻기 힘들다. 일반적으로 평균입도 6mm이하의 고체연료와 6 내지 25mm의 고체연료로 구분하여 공급할 수 있다.The pulverizing unit may include a pulverizer 110 for pulverizing the supplied solid fuel feedstock. At the rear end of the grinder, a separation unit 200 for separating the solid fuel according to a predetermined average particle size condition; may be formed. The particle size condition is absolutely necessary in order to form a heat treatment condition by uniformly adjusting the average particle size of the solid fuel supplied to the thermal energy processing device. The average particle size may be 50 mm or less, preferably 35 mm or less, and more preferably 25 mm or less. The solid fuel pulverized to the average particle size or more may be re-supplied to the pulverizer. If the solid fuel is not classified according to the particle size conditions, it is difficult to obtain a uniform heat treatment effect. In general, solid fuel having an average particle size of 6 mm or less and solid fuel having an average particle size of 6 to 25 mm can be divided and supplied.
상기 분쇄된 고체연료를 분리하기 위한 소정의 입도조건은 고체연료의 평균입경이 2 내지 30mm 일 수 있다. 바람직하게는 6 내지 25mm일 수 있다. 더욱 바람직하게는 6mm 이하를 성형연료, 6 내지 25mm를 비성형연료로 분리 정의한다. 상기 평균입경 값은 정확히 지정된 수치는 아니고 공급되는 고체연료의 성상에 따라 상기 평균입경 값에 근접하여도 가능하다. 따라서 소정의 입도조건은 매우 바람직하게는 평균입경 6mm을 기준으로 상기 고체연료를 비성형연료와 성형연료로분리할 수 있다. 또한 평균입경이 25mm를 넘는다면 추가 분쇄를 위한 재분쇄단계 또는 분쇄유닛의 처리 조건을 변경할 필요가 있다.A predetermined particle size condition for separating the pulverized solid fuel may be an average particle diameter of the solid fuel of 2 to 30 mm. Preferably, it may be 6 to 25 mm. More preferably, 6 mm or less is defined as a molded fuel, and 6 to 25 mm is defined as an unshaped fuel. The average particle diameter value is not a precisely specified value, and may be close to the average particle diameter value according to the properties of the supplied solid fuel. Accordingly, the solid fuel can be separated into an unshaped fuel and a molded fuel based on an average particle diameter of 6 mm under the predetermined particle size condition. In addition, if the average particle diameter exceeds 25 mm, it is necessary to change the processing conditions of the re-grinding step or the grinding unit for additional grinding.
상기 고체연료의 소정의 1차 온도조건은 상기 열처리유닛에 공급되는 시점에서의 상기 고체연료의 온도가 상기 소정의 1차 온도보다 낮은 것을 의미한다. 상기 소정의 1차 온도는 상기 열처리유닛에서 배출될 때의 고체연료의 온도를 의미한다. 상기 소정의 1차 온도는 상기 고체연료의 평균온도가 200 내지 400℃일 수 있으며, 바람직하게는 250 내지 350℃일 수 있으며, 더욱 바람직하게는 상기 평균온도가 300℃일 수 있다. 상기 평균온도 값은 정확히 지정된 수치는 아니고 공급되는 고체연료의 성상에 따라 상기 평균온도 값에 근접하여도 가능하다.The predetermined primary temperature condition of the solid fuel means that the temperature of the solid fuel at the time of being supplied to the heat treatment unit is lower than the predetermined primary temperature. The predetermined primary temperature means the temperature of the solid fuel when discharged from the heat treatment unit. As for the predetermined primary temperature, the average temperature of the solid fuel may be 200 to 400 °C, preferably 250 to 350 °C, and more preferably, the average temperature may be 300 °C. The average temperature value is not a precisely specified value and may be close to the average temperature value according to the properties of the supplied solid fuel.
상기 고체연료의 소정의 2차 온도조건은 상기 냉각유닛에 공급되는 시점에서의 상기 고체연료의 온도가 상기 소정의 2차 온도보다 높은 것을 의미한다. 상기 소정의 2차 온도는 상기 냉각유닛에서 배출될 때의 고체연료의 온도를 의미한다. 상기 소정의 2차 온도는 상기 고체연료의 평균온도가 50 내지 250℃일 수 있으며, 바람직하게는 100 내지 200℃일 수 있으며, 더욱 바람직하게는 상기 평균온도가 150℃일 수 있다. 상기 평균온도 값은 정확히 지정된 수치는 아니고 공급되는 고체연료의 성상에 따라 상기 평균온도 값에 근접하여도 가능하다.The predetermined secondary temperature condition of the solid fuel means that the temperature of the solid fuel at the time of being supplied to the cooling unit is higher than the predetermined secondary temperature. The predetermined secondary temperature means the temperature of the solid fuel when discharged from the cooling unit. As for the predetermined secondary temperature, the average temperature of the solid fuel may be 50 to 250 °C, preferably 100 to 200 °C, and more preferably, the average temperature may be 150 °C. The average temperature value is not a precisely specified value and may be close to the average temperature value according to the properties of the supplied solid fuel.
도 4 는 본 발명의 바람직한 실시 예에 따른 열처리 장치의 A-A 단면도이다.4 is a cross-sectional view taken along line A-A of a heat treatment apparatus according to a preferred embodiment of the present invention.
도 5 는 본 발명의 바람직한 실시 예에 따른 열처리 장치의 B-B 단면도이다.5 is a B-B cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
도 6 은 본 발명의 바람직한 실시 예에 따른 열처리 장치의 C-C 단면도이다. 6 is a C-C cross-sectional view of a heat treatment apparatus according to a preferred embodiment of the present invention.
본체는, 도 4 내지 도 6에 도시된 바와 같이, 본체구동부에 의해 시계방향 또는 반시계방향으로 회전하게 되어, 본체의 내벽을 타고 올라가는 원료가 안식각이 무너지면서 본체의 내부에서 수직 방향으로 낙하된다. 이러한 본체의 회전 방향은 후술할 가열관을 통과하는 배출가스의 이동방향과 동일한 것이 바람직하다. 또한, 이러한 본체는 경사지도록 설치되는 것이 바람직하다. 더 정확하게는 본체 내에 원료 투입구가 원료 배출구보다 높게 설치되는 것이다. 그리하여 본체의 회전에 의해 원료 투입구에서 투입된 원료가 본체 내에서 건조되면서 원료 배출구로 용이하게 배출되는 것이다.The main body, as shown in FIGS. 4 to 6, is rotated clockwise or counterclockwise by the main body driving unit, and the raw material that climbs up the inner wall of the main body falls vertically from the inside of the main body as the angle of repose collapses. . It is preferable that the rotation direction of the main body is the same as the movement direction of the exhaust gas passing through the heating tube, which will be described later. In addition, such a body is preferably installed to be inclined. More precisely, the raw material inlet in the body is installed higher than the raw material outlet. Thus, as the raw material input from the raw material inlet is dried in the main body by the rotation of the main body, it is easily discharged to the raw material outlet.
이러한 본체구동부는 직접 연결된 감속기 방식인 것이 적당하지만, 원통 형태의 회전로를 회전시키기 위한 본체구동부라면 어느 것이든 무방하다.Although it is appropriate that such a main body driving part is a directly connected reducer type, any main body driving part for rotating a cylindrical rotary furnace may be used.
상기 본체의 내측면에는 상기 원료의 유동을 원활히 하도록 낙하날개가 더 설치된다. 상기 낙하날개는 상기 본체의 내부에 투입된 원료의 유동을 원활하게 한다는 이점이 있다.Falling wings are further installed on the inner surface of the main body to facilitate the flow of the raw material. The falling blade has the advantage of smoothing the flow of the raw material injected into the interior of the main body.
상기 본체의 내측에는 후술할 과열증기분사부(1520)가 설치되고, 상기 본체(1510)의 외측에는 후술할 가열관(1530)이 설치된다. A superheated steam injection unit 1520 to be described later is installed inside the main body, and a heating tube 1530 to be described later is installed outside the main body 1510 .
이러한 본체의 외주면에는 본체보온재(1550)가 더 설치된다. 그리하여, 상기 보온재에 의해 상기 본체 내부의 열이 외부로 방출되는 것을 방지할 수 있다는 이점이 있다.A main body insulating material 1550 is further installed on the outer circumferential surface of the main body. Thus, there is an advantage in that the heat inside the body can be prevented from being emitted to the outside by the insulating material.
상기 본체의 입구에는 상기 본체 내부로 유입되는 과열증기에 포함된 분진을 제거하도록 후술할 불순물제거유닛(1900)이 더 설치된다.An impurity removal unit 1900, which will be described later, is further installed at the inlet of the body to remove dust included in the superheated steam flowing into the body.
열교환후 배기되는 연소공기는 배기 온도에 따라 많은 열량(에너지)을 가지고 배기된다. 이때 배기되는 연소가스를 건조장치 외통을 감싸고 있는 히팅자켓에 공급하여, 건조기 외통을 가열하게되고, 가열된 건조기 외통의 연전달에 의하여 내부의 원료를 간접으로 가열하게 된다. 이는 버려지는 에너지를 다시 이용하게 되므로 많은 에너지를 절약하게 된다.Combustion air exhausted after heat exchange is exhausted with a large amount of heat (energy) depending on the exhaust temperature. At this time, the exhausted combustion gas is supplied to the heating jacket surrounding the outer cylinder of the drying device to heat the outer cylinder of the dryer, and the raw material inside is indirectly heated by the continuous transmission of the heated outer cylinder of the dryer. This saves a lot of energy because the wasted energy is reused.
고체연료 열에너지 처리 장치는 내부에 원료를 담아서 건조기 동체의 회전에 따라 상부로 끌어 올렸다가 일정위치에서 낙하시키는 낙하날개(Lifting flight)를 가지고 있으며, 각 낙하날개는 서로 다른 형상을 가지고 있어 원료를 낙하시키는 위치가 달라지게 된다.The solid fuel thermal energy processing device has a lifting flight that puts the raw material inside, pulls it up according to the rotation of the dryer body, and then drops it at a certain position. The location will be different.
동체의 회전에 따라 위로 올려졌다가 낙하날개에 의해서 일정위치에서 낙하하는것을 반복하며 마치 폭포수가 떨어지는것과 비슷한 모양을 보이므로 이를 캐스캐이드(Cascade) 효과라고 한다. 원료는 상부에서 낙하되며, 각각의 입자표면이 노출되게 되며, 노출된 표면이 건조용 공기(가열증기)와 접촉하여 가열되어 건조가 이루어진다.It is raised up according to the rotation of the fuselage and then falls from a certain position by the falling wings repeatedly, and it shows a shape similar to that of a waterfall, so this is called the cascade effect. The raw material is dropped from the top, the surface of each particle is exposed, and the exposed surface is heated in contact with drying air (heating steam) and dried.
가열관은 상기 본체의 외측에 설치된다. 더 정확하게는, 상기 가열관은 상기 본체의 외주면에 설치되는 것이다. 상기 가열관은 후술할 온열공급유닛에서 배출된 열을 통과시켜 상기 본체의 표면을 가열하는 것이다.The heating tube is installed outside the main body. More precisely, the heating tube is installed on the outer peripheral surface of the main body. The heating tube heats the surface of the main body by passing heat discharged from a heat supply unit to be described later.
이러한 열은 후술할 온열공급유닛에서 증기의 변화 이후의 잔열을 의미한다. 즉, 고온의 수증기 히팅을 위하여 포화증기를 과열증기로 변화시키기 위한 열원 사용 후의 잔열을 본체의 표면을 다시 가열하게 되므로 열원(에너지)을 재활용하여 에너지 효율을 증대시킬 수 있다는 이점이 있다.This heat means residual heat after the change of steam in the heat supply unit, which will be described later. That is, since the surface of the body is heated again with the residual heat after using the heat source for changing the saturated steam to the superheated steam for high-temperature steam heating, there is an advantage in that the energy efficiency can be increased by recycling the heat source (energy).
상기 가열관은 열이 유입되는 잔열유입부(1531)와 열이 배출되는 잔열배출부(1532)를 포함한다.The heating tube includes a residual heat inlet 1531 through which heat is introduced and a residual heat outlet 1532 through which heat is discharged.
상기 가열관의 외주면에는 보온재가 더 설치된다. 이러한 보온재는 본체에 설치된 보온재와 동일한 것이다. 온열공급유닛은 열을 발생시켜 유입된 포화증기를 과열증기로 변화시키고, 변화 후 잔열을 배출하도록 한다.An insulating material is further installed on the outer peripheral surface of the heating tube. This insulating material is the same as the insulating material installed in the body. The warm heat supply unit generates heat, changes the introduced saturated steam to superheated steam, and discharges residual heat after the change.
상기 잔열은 상기 포화증기를 상기 과열증기로 변환 후의 배기되는 배기잔열인 것이다. 상기 온열공급유닛은 가열기 본체와, 상기 가열기 본체에 설치되는 코일과, 상기 가열기 본체의 하부에 설치되는 온열버너를 포함한다. 상기 가열기 본체는 직육면체 형태이며, 상단에서 상부로 갈수록 좁아지는 형태이다. 상기 가열기 본체의 하부에는 온열버너가 설치된다. 상기 버너는 후술할 코일에 열을 가하도록 한다. 상기 가열기 본체의 내측에는 코일이 설치된다. 상기 코일의 내부에는 증기가 이동하며, 상기 버너에서 발생된 열에 의해 포화증기를 과열증기로 변화하도록 한다. 즉, 가열된 코일 내부에서 포화증기가 과열증기로 변화하면서 압력이 증가하게 되는데, 이는 압력조절을 통해 압력을 다시 낮추는 역할을 한다.The residual heat is exhaust residual heat exhausted after converting the saturated steam into the superheated steam. The heat supply unit includes a heater body, a coil installed on the heater body, and a heat burner installed under the heater body. The heater body has a rectangular parallelepiped shape, and is narrower from the top to the top. A heating burner is installed under the heater body. The burner applies heat to a coil to be described later. A coil is installed inside the heater body. Steam moves inside the coil, and the saturated steam is changed into superheated steam by the heat generated by the burner. That is, the pressure increases as the saturated steam changes into the superheated steam inside the heated coil, which lowers the pressure again through pressure control.
또한 과열증기의 압력이 일정하게 유지되면서 저압인 과열증기를 과열증기노즐(1521)을 통하여 일정한 압력으로 분사시켜, 건조 원료에 직접 접촉시키게 되는 것이다. 이러한 과열증기의 온도는 300℃에서 500℃사이인 것이 바람직하다. In addition, while the pressure of the superheated steam is kept constant, the superheated steam, which is low pressure, is sprayed at a constant pressure through the superheated steam nozzle 1521 so that it comes into direct contact with the dry raw material. The temperature of such superheated steam is preferably between 300°C and 500°C.
상기 코일의 일측은 배관에 의해 후술할 과열증기분사부와 연결되고, 상기 코일의 타측은 배관에 의해 후술할 불순물제거유닛과 연결된다.One side of the coil is connected to a superheated steam injection unit to be described later by a pipe, and the other side of the coil is connected to an impurity removing unit to be described later by a pipe.
상기 배출유닛(2000)에는 릴리프 장치가 더 설치된다. 상기 릴리프 장치는 상기 본체 내의 압력 증가 시 과열증기를 자동으로 배출하도록 한다. 더 정확하게는, 상기 본체 내에서 원료건조 시 발생하는 수증기의 양이 증가하여 상기 본체 내부 압력이 일정 압력 이상으로 증가 시 과열증기를 자동으로 배출하는 것이다. 내부 압력은 상압일 수 있다. 바람직하게는 0.1bar 내지 30bar일 수 있으며, 더욱 바람직하게는 1bar 내지 5bar일 수 있다. 상기 압력조건을 벗어나면 건조 효율이 낮아질 수 있다.A relief device is further installed in the discharge unit 2000 . The relief device automatically discharges the superheated steam when the pressure in the body increases. More precisely, the superheated steam is automatically discharged when the internal pressure of the main body increases to a predetermined pressure or more due to an increase in the amount of water vapor generated during the drying of the raw material in the main body. The internal pressure may be atmospheric pressure. Preferably it may be 0.1 bar to 30 bar, more preferably 1 bar to 5 bar. If the pressure condition is out of the above conditions, drying efficiency may be lowered.
상기 본체를 통과한 증기에는 분진 및 비산이 제거된 포화증기가 이동한다. 상기 불순물제거유닛 후단에는 팬이 더 설치된다. 상기 팬은 분진이 제거된 포화증기를 상기 코일로 보내도록 한다.Saturated steam from which dust and scattering is removed moves to the steam passing through the body. A fan is further installed at the rear end of the impurity removal unit. The fan directs the dedusted saturated steam to the coil.
상기 가열기 본체의 상단에는 잔열배출부가 형성된다. 상기 배출부는 상기 코일에서 증기의 변화에 사용되고 난 이후 잔열을 배출하도록 한다. 상기 잔열배출부는 배관에 의해 상기 가열관과 연결된다. 더 정확하게는 상기 잔열배출부는 상기 배관에 의해 상기 가열관의 유입구와 연결되는 것이다.A residual heat discharging portion is formed at an upper end of the heater body. The discharge unit discharges residual heat after being used to change steam in the coil. The residual heat discharge unit is connected to the heating tube by a pipe. More precisely, the residual heat discharge part is connected to the inlet of the heating tube by the pipe.
과열증기분사부는 상기 본체의 일단에 설치된다. 바람직하게는 상기 본체의 연료배출구쪽에 설치될 수 있으며, 연료의 이동방향과 대향류를 형성하도록 설치될 수 있다.The superheated steam injection unit is installed at one end of the main body. Preferably, it may be installed at the fuel outlet side of the main body, and may be installed to form a flow opposite to the movement direction of the fuel.
과열증기분사부는 복수의 노즐을 포함한다.The superheated steam injection unit includes a plurality of nozzles.
상기 과열증기분사부는 상기 킬른 본체의 끝단에 설치되며, 단면이 원형상으로 복수의 과열증기노즐이 형성될 수 있다.The superheated steam injection unit may be installed at an end of the kiln body, and a plurality of superheated steam nozzles may be formed in a circular cross-section.
또한, 상기 과열증기 분사부는, 일측 끝단에 과열증기노즐이 결합된 과열증기유로를 복수개 구비하는 과열증기공급부; 상기 과열증기노즐이 인입되어 형성된 과열증기분사판; 상기 과열증기유로와 결합되어 상기 과열증기분사판의 중심축에 형성된 메인과열증기노즐을 포함할 수 있다. 이러한 노즐의 압력은 0.0005bar 이하인 것이 바람직하다. 그리하여 분말상태인 원료의 비산을 방지할 수 있다는 이점이 있다.In addition, the superheated steam injection unit may include: a superheated steam supply unit having a plurality of superheated steam passages to which a superheated steam nozzle is coupled to one end thereof; a superheated steam injection plate formed by introducing the superheated steam nozzle; It may include a main superheated steam nozzle coupled to the superheated steam passage and formed on a central axis of the superheated steam injection plate. The pressure of such a nozzle is preferably 0.0005 bar or less. Thus, there is an advantage that it is possible to prevent the scattering of the raw material in the powder state.
이러한 노즐의 분사 압력은 100mmH2O에서 500mmH2O 사이인 것이 바람직하다. 그 이유는, 투입된 원료에는 고압의 수증기를 원료에 직접 분사하게 되는데, 이때 발생하는 작은 알갱이 및 분진이 비산되어 후술할 불순물제거유닛으로 배출되므로 저압의 수증기로 바꾸어 사용해야만 하기 때문이다.The injection pressure of such a nozzle is preferably between 100mmH2O and 500mmH2O. The reason is that high-pressure steam is directly sprayed on the injected raw material, and small particles and dust generated at this time are scattered and discharged to an impurity removal unit to be described later.
그리하여 노즐에서 분사되는 과열증기의 분사압력을 일정하게 유지할 수 있게 되는 것이다. 즉, 노즐에 의해 저하되는 압력을 보완하기 위해 압력조절장치를 통해 압력을 일정하게 하는 것이다.Thus, it is possible to maintain a constant injection pressure of the superheated steam injected from the nozzle. That is, in order to compensate for the pressure lowered by the nozzle, the pressure is made constant through the pressure control device.
상기 냉각유닛은 상기 열처리유닛을 통과한 상기 고체연료가 냉각되는 냉각본체(1610); 상기 냉각본체의 전영역에 거쳐 냉열을 공급하는 냉각관(1620);을 포함할 수 있다. 상기 냉각관의 상부에 설치되어 냉각수를 상기 고체연료에 분사하는 냉각수분사부(1621);이 형성될 수 있다. 상기 고체연료에 냉열을 공급한 후 상기 냉각관에서 냉각수가 배출되는 냉각수배출구(1622);가 형성될 수 있다. 상기 냉각수는 재순환되어 상기 냉열공급유닛으로 회수 공급될 수 있다.The cooling unit may include a cooling body 1610 in which the solid fuel that has passed through the heat treatment unit is cooled; It may include; a cooling pipe 1620 for supplying cooling heat through the entire area of the cooling body. A cooling water injection unit 1621 installed at the upper portion of the cooling pipe to inject cooling water to the solid fuel; may be formed. A cooling water outlet 1622 through which cooling water is discharged from the cooling pipe after supplying cooling heat to the solid fuel may be formed. The cooling water may be recirculated to be recovered and supplied to the cooling/heat supply unit.
상기 열처리유닛에 온열을 공급하는 온열공급유닛(700);을 추가로 포함할 수 있다. 상기 온열공급유닛은 온열을 발생시켜 유입된 증기를 과열증기로 변화시키고, 변화 후 잔열을 배출할 수 있다. 상기 본체로 공급되는 과열증기의 평균온도는 400 내지 700℃일 수 있으며, 바람직하게는 450 내지 600℃일 수 있으며, 더욱 바람직하게는 상기 평균온도가 550℃일 수 있다. 상기 평균온도 값은 정확히 지정된 수치는 아니고 공급되는 고체연료의 성상에 따라 상기 평균온도 값에 근접하여도 가능하다.It may further include; a heat supply unit 700 for supplying heat to the heat treatment unit. The heat supply unit may generate heat to change the introduced steam into superheated steam, and discharge residual heat after the change. The average temperature of the superheated steam supplied to the body may be 400 to 700 ℃, preferably 450 to 600 ℃, more preferably the average temperature may be 550 ℃. The average temperature value is not a precisely specified value and may be close to the average temperature value according to the properties of the supplied solid fuel.
상기 냉각유닛에 냉열을 공급하는 냉열공급유닛(800);을 추가로 포함하는 고체연료 열에너지 처리 장치.Solid fuel thermal energy processing apparatus further comprising a; cooling heat supply unit 800 for supplying cooling heat to the cooling unit.
고체원료가 투입되는 본체(1510); 상기 본체의 고체원료배출구(1512);측에 설치되며 상기 과열증기를 상기 고체원료에 분사하는 과열증기분사부(1520); 상기 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 킬른 본체의 표면을 가열하는 가열관(530);을 포함하며, 상기 고체원료는 상기 킬른 본체의 내부에서 분사된 과열증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 가열되는 것을 특징으로 하는 대향류 과열증기를 이용한 열처리유닛 일 수 있다.The main body 1510 into which the solid raw material is input; a solid raw material discharge port 1512 of the main body; a superheated steam injection unit 1520 installed on the side and spraying the superheated steam to the solid raw material; and a heating tube 530 installed on the outside of the main body and heating the surface of the kiln main body by passing the residual heat through; It may be a heat treatment unit using counterflow superheated steam, characterized in that it is double heated by residual heat.
상기 공급되는 고체연료의 단위시간당 중량기준공급량에 대하여 공급되는 과열증기의 단위시간당 중량기준 공급량도 비례하여 조정될 수 있음은 자명하다. 상기 고체연료의 단위시간당 중량기준공급량을 Qmf 로 정의하고, 상기 과열증기의 단위시간당 중량기준 공급량을 Qms이라고 정의한다. 상기 Qms/ Qmf 의 평균비는 4 내지 10일 수 있으며, 바람직하게는 5 내지 8일 수 있고, 더욱 바람직하게는 6일 수 있다.It is obvious that the weight-based supply amount per unit time of the superheated steam supplied with respect to the weight-based supply amount per unit time of the supplied solid fuel can also be adjusted in proportion. The weight-based supply amount per unit time of the solid fuel is defined as Qmf, and the weight-based supply amount per unit time of the superheated steam is defined as Qms. The average ratio of Qms/Qmf may be 4 to 10, preferably 5 to 8, and more preferably 6 to.
상기 잔열을 고온배가스 및/또는 과열증기일 수 있다. 상기 고온배가스는 별도의 본체버너(1540);를 통해 공급될 수 있다. 상기 고온배가스는 온열공급유닛의 온열버너(1710)을 통해 공급될 수 있다.The residual heat may be high-temperature exhaust gas and/or superheated steam. The high-temperature exhaust gas may be supplied through a separate body burner 1540. The high-temperature exhaust gas may be supplied through a heat burner 1710 of the heat supply unit.
상기 과열증기분사부는 상기 본체의 끝단에 설치되며, 단면이 원형상으로 복수의 과열증기노즐(1521);이 형성될 수 있다.The superheated steam spraying unit is installed at the end of the main body, and a plurality of superheated steam nozzles 1521 having a circular cross-section may be formed.
상기 열처리유닛은 고체원료가 투입되는 본체; 상기 본체의 고체원료배출구측에 설치되며 상기 과열증기를 상기 고체원료에 분사하는 과열증기분사부; 상기 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 본체의 표면을 가열하는 가열관;을 포함하며, 상기 고체원료는 상기 본체의 내부에서 분사된 과열증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 건조되는 것을 특징으로 하는 대향류 과열증기를 이용하는 것을 특징으로 하는 고체연료 열에너지 처리 장치일 수 있다.The heat treatment unit includes a main body into which a solid raw material is input; a superheated steam injection part installed on the solid raw material outlet side of the main body and spraying the superheated steam to the solid raw material; a heating tube installed on the outside of the main body and heating the surface of the main body by passing the residual heat through; It may be a solid fuel thermal energy processing device, characterized in that it uses counter-flow superheated steam, characterized in that it is dried.
상기 과열증기분사부는, 일측 끝단에 과열증기노즐(1521);이 결합된 과열증기유로를 복수개 구비하는 과열증기공급부(1522); 상기 과열증기노즐이 인입되어 형성된 과열증기분사판(1523); 상기 과열증기유로와 결합되어 상기 과열증기분사판의 중심축에 형성된 과열증기메인노즐(1523);을 포함할 수 있다. The superheated steam injection unit may include: a superheated steam supply unit 1522 having a plurality of superheated steam passages coupled to one end of the superheated steam nozzle 1521; a superheated steam injection plate 1523 formed by introducing the superheated steam nozzle; The superheated steam main nozzle 1523 is coupled to the superheated steam passage and formed on the central axis of the superheated steam injection plate.
상기 과열증기분사판의 끝단 둘레를 따라 과열증기가 상기 본체의 중심방향으로 분사되도록 유도하는 과열증기곡선형부재(1525);를 포함할 수 있다. The superheated steam curved member 1525 for guiding the superheated steam to be sprayed in the central direction of the main body along the periphery of the end of the superheated steam spraying plate; may include.
상기 곡선형부재 및 상기 과열증기분사판 끝단 사이에 형성되어 분사된 가열증기에 와류유동을 유도하는 과열증기와류성형부재(1526);를 포함할 수 있다. The superheated steam vortex forming member 1526 is formed between the curved member and the end of the superheated steam spray plate to induce a vortex flow to the sprayed heated steam.
상기 열처리유닛은 상기 본체에서 배출되는 증기에 포함된 불순물을 제거하기 위한 하나 또는 2 이상의 불순물제거유닛(1900);을 포함하며, 상기 불순물제거유닛을 통과한 증기유량 중 상기 고체연료의 온열처리 중 생성된 증기유량 만큼을 배출해주는 배출유닛(2000);을 추가로 포함할 수 있다. 상기 분순물제거유닛은 하나 이상의 사이클론(910);을 포함할 수 있다. 상기 불순물제거유닛은 하나 이상의 백필터(1920);를 포함할 수 있다. 상기 분순물제거유닛은 하나 이상의 상기 사이클론 및/또는 백필터를 포함할 수 있다. 상기 분순물제거유닛의 후단에는 상기 증기를 순환시키기위한 터보팬(1930);이 형성될 수 있다. The heat treatment unit includes one or two or more impurity removal units 1900 for removing impurities contained in the steam discharged from the body, and during thermal treatment of the solid fuel in the steam flow rate that has passed through the impurity removal unit A discharge unit 2000 for discharging as much as the generated steam flow rate; may be additionally included. The impurity removal unit may include; one or more cyclones (910). The impurity removal unit may include one or more bag filters 1920 . The impurity removal unit may include one or more of the cyclones and/or bag filters. A turbo fan 1930 for circulating the steam may be formed at the rear end of the impurity removal unit.
상기 각 유닛을 연결하는 과열증기 및 증기 배관, 상기 냉각수 배관 및 상기 배가스 배관은 모두 보온재가 형성될 수 있다. 이러한 보온재는 상기 열에너지 처리장치의 운전시 상기 과열증기, 냉각수 및 배가스의 온도조건이 각 유닛별로 일정하게 유지되기 위하여 반드시 필요할 수 있다.The superheated steam and steam pipe connecting the respective units, the cooling water pipe, and the exhaust gas pipe may all be formed of an insulating material. Such an insulating material may be absolutely necessary in order to keep the temperature conditions of the superheated steam, cooling water, and exhaust gas constant for each unit during operation of the thermal energy processing device.
상기 열처리된 고체연료 중 평균입도가 10mm이하 일 수 있으며, 바람직하게는 8mm이하 일 수 있으며, 더욱 바람직하게는 6mm이하인 고체연료는 성형유닛(2100);을 통해 브리케팅될 수 있다. Among the heat-treated solid fuels, the average particle size may be 10 mm or less, preferably 8 mm or less, and more preferably 6 mm or less solid fuel may be briquetteed through the forming unit 2100;
상기 성형유닛은 상기 고체연료를 공급하는 스크류피더(2110), 브리켓터(2120) 및 상기 스크류피더 및 상기 브리켓터에 동력을 공급하는 모터(2130)와 상기 성형조건을 조절하기 위한 제어부(2140)로 구성될 수 있다.The molding unit includes a screw feeder 2110, a briquette 2120 for supplying the solid fuel, a motor 2130 for supplying power to the screw feeder and the briquette, and a controller 2140 for controlling the molding conditions. can be composed of
도 7 은 본 발명의 바람직한 실시 예에 따른 고체연료 과열증기 처리장치의 조감도이다.7 is a bird's eye view of a solid fuel superheated steam processing apparatus according to a preferred embodiment of the present invention.
불순물제거유닛은 상기 본체의 입구에 설치된다.The impurity removal unit is installed at the inlet of the main body.
상기 불순물제거유닛은 상기 본체의 내부로 유입되는 과열증기에 포함된 분진을 제거하도록 한다.The impurity removal unit removes the dust contained in the superheated steam flowing into the interior of the body.
더 정확하게는, 과열증기에 포함된 분진과 상기 본체내부에 투입된 원료에 함유된 수증기에 포함된 분진도 제거하게 되는 것이다.More precisely, the dust contained in the superheated steam and the dust contained in the water vapor contained in the raw material injected into the body are also removed.
이러한 분순물제거유닛은 2개 이상의 사이클론(1910)인 것이 바람직하다. 그리하여 과열증기에 포함된 분진 및 원료에 함유된 수증기에 포함된 분진을 효율적으로 제거할 수 있다는 이점이 있다.It is preferable that such an impurity removal unit is two or more cyclones (1910). Thus, there is an advantage in that it is possible to efficiently remove the dust contained in the superheated steam and the dust contained in the water vapor contained in the raw material.
자연발화는 공기중 산소가 있어야 가능하며, 산소가 없는 수증기 상태에서는 고온에서도 발화되지 않는 원리를 이용한다. 발화가 쉬운 가연성 원료는 건공기를 이용하여 건조시 아주 낮은 온도에서 건조가 가능하며, 건조 시간이 오래 걸린다. 고온건조가 가능하도록 산소농도를 희박하게 하기 위하여 가열된 고온의 수증기를 이용하여 건조한다. 수증기는 초기 예열시에 보일러 스팀을 공급하여 준다. 이때 순환되는 공기의 산소농도를 측정하여 5% 이하가 될때까지 스팀을 공급하며, 예열한다. 예열이 완료되고, 산소농도가 5% 이하가 되면 석탄등 가연성 원료를 공급한다. 가연성 원료내에 포함된 수분이 증발하며, 순환 공기중에는 수증기가 포화되게 되며, 이때 산소농도는 3% 이하로 유지된다. 즉 원료가 건조되며 배출된 수증기는 계속 순환되는 가열공기속에 남아있게 되어 포화상태의 수증기로 변환된다.Spontaneous ignition is possible only in the presence of oxygen in the air, and in the absence of oxygen, it uses the principle that it does not ignite even at high temperatures. Combustible raw materials that are easily ignited can be dried at a very low temperature when drying using dry air, and it takes a long time to dry. It is dried using heated high-temperature steam to dilute the oxygen concentration so that high-temperature drying is possible. Steam supplies boiler steam during initial preheating. At this time, the oxygen concentration of the circulating air is measured, and steam is supplied until it is 5% or less, and preheated. When preheating is completed and the oxygen concentration is less than 5%, combustible raw materials such as coal are supplied. The moisture contained in the combustible raw material evaporates, and the water vapor in the circulating air becomes saturated, and the oxygen concentration is maintained below 3%. That is, the raw material is dried and the discharged water vapor remains in the continuously circulating heated air and is converted into saturated water vapor.
가열되는 수증기 온도는 300도 이상으로 유지하면, 원료에 열전달이 쉽게 되며, 원료에 포함된 수분은 증발하여, 증기배출구로 배출되는 증기에 포함된다.If the heated steam temperature is maintained at 300 degrees or higher, heat transfer to the raw material is facilitated, and the moisture contained in the raw material evaporates and is included in the vapor discharged through the steam outlet.
원료에서 건조시 발생되는 수증기는 내부 압력등을 측정하여 배출유닛을 통하여 일부 외부로 배출시킨다.The water vapor generated during drying from the raw material is partially discharged to the outside through the discharge unit by measuring the internal pressure.
이러한 고체연료 열에너지 처리 장치은 밀폐순환 사이클로 에너지를 재활용하여 에너지 효율성을 증대시킬 수 있다는 이점이 있다.Such a solid fuel thermal energy processing apparatus has the advantage of being able to increase energy efficiency by recycling energy in a closed cycle cycle.
순환가열 수증기를 400~500도를 이용할 경우 건조용 석탄의 표면온도가 250~300도까지 가열되고 석탄의 표면이 개질되어 친수성(親水性)에서 소수성(疏水性)으로 변환되었다 이는 석탄을 대기중에 노출되도록 하여 비 등의 수분을 직접 접촉하여도 다시 흡습되지 않게 되어 외부 저장을 하여도 무방하다.When 400-500 degrees Celsius of circulating heating steam is used, the surface temperature of the drying coal is heated to 250-300 degrees Celsius, and the surface of the coal is reformed and converted from hydrophilicity to hydrophobicity. It is exposed so that it does not absorb moisture again even when it comes into direct contact with moisture such as rain, so it is okay to store it outside.
또한 고체연료가 소수성을 갖게되면, 대기중에서 자연발화가 일어나는 것도 방지된다.In addition, if the solid fuel has hydrophobicity, spontaneous combustion in the atmosphere is also prevented.
건조전 원료를 여름철에 외부에 적치하면 내부온도가 69도까지 올라가며, 이때 자연발화가 일어난다.If raw materials are stored outside in summer before drying, the internal temperature rises to 69 degrees, and spontaneous ignition occurs at this time.
본 고체연료 열에너지 처리 장치에 의하여 고온의 가열증기에 의하여 건조된 제품은 동일한 조건에 방치하여도 45도 이상 올라가지 않으며, 자연발화가 발생되지 않는다.The product dried by high-temperature steam by this solid fuel thermal energy processing device does not rise above 45 degrees even when left under the same conditions, and spontaneous ignition does not occur.
본 고체연료 열에너지 처리 장치를 이용하여 건조된 석탄은 한국에너지기술연구원의 하이브리드석탄(HCK)을 성형할 수 있다.Coal dried using this solid fuel thermal energy processing device can form hybrid coal (HCK) of Korea Institute of Energy Research.
따라서, 석탄, 목재칩, 톱밥등 고온에서 자연발화가 일어나는 가연성 물질을 건조하기 위한 장치이다.Therefore, it is a device for drying combustible materials that spontaneously ignite at high temperatures, such as coal, wood chips, and sawdust.
온열생성유닛은 버너등에서 연소된 연소 공기를 간접식 열교환 튜브를 이용하여 순환되는 수증기를 가열하게 된다. 가열된 수증기는 원료에 열전달이 이루어 지며, 일부는 냉각된다. 이때 수증기가 이슬점 이하로 냉각되면 응축되어 다시 물로 변환되게 되므로 순환되는 수증기는 이슬점 이상의 온도가 유지되도록 하여야 한다. 보통은 건조 후 재순환되는 증기의 온도를 100도 이상으로 유지하게 된다. 기존에 100도의 공기를 외부로 배출시키는 것과 비교하면, 100도의 수증기를 재가열하여 순환시키므로 인해서, 가열에너지를 그만큼 적게 사용하게 된다.The warm heat generating unit heats the steam circulated using an indirect heat exchange tube for combustion air burned in a burner or the like. The heated water vapor transfers heat to the raw material, and a part is cooled. At this time, when the water vapor is cooled below the dew point, it is condensed and converted back to water. Therefore, the circulating water vapor must be maintained at a temperature above the dew point. Usually, the temperature of the recirculated steam after drying is maintained at 100 degrees or more. Compared to the conventional exhausting of air at 100°C to the outside, because water vapor at 100°C is reheated and circulated, less heating energy is used.
도 8 은 본 발명의 바람직한 실시 예에 따른 고체연료인 저등급탄 처리 전 저등급석탄의 공업분석, 원소분석, 고위발열량 및 저위발열량 값이다.8 is an industrial analysis, elemental analysis, and high calorific value and low calorific value of low-grade coal before processing of low-grade coal, which is a solid fuel, according to a preferred embodiment of the present invention.
도 9 는 본 발명의 바람직한 실시 예에 따른 고체연료인 저등급탄 처리 후 하이브리드 석탄의 공업분석, 원소분석, 고위발열량 및 저위발열량 값이다.9 is an industrial analysis, elemental analysis, and high calorific value and low calorific value of hybrid coal after treatment of low-grade coal, which is a solid fuel, according to a preferred embodiment of the present invention.
(실시예1)(Example 1)
고체연료 과열증기 처리장치를 이용하여 건조 실험 결과 표면수분 20%, 결정수분 8%의 석탄을 건조한 결과 표면수분은 5%까지 건조 되었다.As a result of drying the coal with 20% surface moisture and 8% crystalline moisture as a result of drying using a solid fuel superheated steam treatment device, the surface moisture was dried up to 5%.
(실시예2)(Example 2)
저등급석탄인 고체연료를 과열증기 처리장치를 이용하여 온열 및 냉열 처리한 결과를 비교한 것은 도8 및 도 9에 표시하였다. A comparison of the results of heat and cold heat treatment of solid fuel, which is low-grade coal, using a superheated steam treatment device is shown in FIGS. 8 and 9 .
실험에 사용한 저급탄으로는 인도네시아의 Adaro탄 및 Kideco탄을 사용했으며, 이 연료의 공업분석, 원소분석, 고위발열량 및 저위발열량은 도 8과 같다.As the low-grade coal used in the experiment, Indonesia's Adaro coal and Kideco coal were used, and the industrial analysis, elemental analysis, and high calorific value and low calorific value of these fuels are shown in FIG.
이하 실험방법에 의하여 과열증기 열처리 장치를 이용하여 상기 저급탄을 열처리한 후의 공업분석, 원소분석, 고위발열량 및 저위발열량은 도 9와 같다.The industrial analysis, elemental analysis, high calorific value and low calorific value after heat treatment of the low coal using the superheated steam heat treatment apparatus according to the following experimental method are shown in FIG. 9 .
이하 전술한 구성을 갖는 본 실시 예의 작용을 설명한다.Hereinafter, the operation of the present embodiment having the above-described configuration will be described.
(1) 본체에 원료를 투입한다.(1) Put raw materials into the body.
(2) 온열공급유닛에서 열을 발생시켜 포화증기를 과열증기로 변화시키고, 변화 후 잔열은 상기 온열공급유닛에서 배출되어 잔열유입구를 통해 본체로 공급된다.(2) The hot heat supply unit generates heat to change saturated steam into superheated steam, and after the change, the residual heat is discharged from the warm heat supply unit and supplied to the main body through the residual heat inlet.
(3) 과열증기분사부로 유입된 과열증기는 낙하날개에 의해 본체 단면적을 가리면서 낙하하는 원료에 분사되어 원료를 건조시키고, 가열관을 이동하는 잔열에 의해 이중으로 건조된다.(3) The superheated steam flowing into the superheated steam spraying unit is sprayed onto the falling raw material while covering the cross-sectional area of the body by the falling blades to dry the raw material, and is double dried by the residual heat moving the heating tube.
(4) 과열증기분사부로 유입되는 과열증기 및 원료 건조 시 발생한 수증기 일부는 불순물처리유닛으로 이동하여 분진 등을 제거한다.(4) Part of the superheated steam flowing into the superheated steam spraying unit and the steam generated during drying of raw materials moves to the impurity treatment unit to remove dust, etc.
(5) 불순물 제거 후 포화증기는 팬에 의해 온열공급유닛으로 재 이동한다.(5) After removal of impurities, the saturated steam is moved again to the heat supply unit by a fan.
(6) 온열공급유닛에서 열을 발생시키고, 위와 같은 동작을 반복한다.(6) The heat supply unit generates heat and repeats the above operation.
도 9를 살펴보면, 저급탄을 과열증기를 이용한 열처리를 통하여 고급탄의 열량특성을 갖도록 개질한 것을 확인할 수 있으며 추가적으로 고급탄의 단점인 회분, 질소, 유황분의 함량은 낮추면서 열량은 고급탄 수준을 유지하는 특성을 확인할 수 있다. 따라서 발전용 연료로 상기 개질된 하이브리드 석탄을 적용한다면 추가적으로 기존 발전설비에서 고급탄 활용 특성에 PM/온실가스 등의 환경 부하 저감 가능할 것으로 판단된다.9, it can be seen that the low-grade coal is modified to have the calorific properties of the high-grade coal through heat treatment using superheated steam. properties can be maintained. Therefore, if the reformed hybrid coal is applied as a fuel for power generation, it is judged that it is possible to reduce environmental loads such as PM/greenhouse gas in addition to the characteristics of using high-grade coal in existing power generation facilities.
냉각유닛은 로타리 드럼 쿨러(Rotary Drum cooler)일 수 있다. 냉각유닛은 회전 드럼 내부에 고온의 원료를 통과시키면 내부에서 유동되는 원료는 냉각본체 내표면을 타고 위로 올라가고 안식각 높이까지 올라가면 미끄러지면서 원료의 표면을 타고 흘러내린다. 이때 회전하는 냉각본체 외부에 냉각수를 분사하여 냉각본체 드럼 외표면을 냉각하면 표면의 열전달에 의하여 내부의 제품이 냉각되는 원리를 이용한다.The cooling unit may be a rotary drum cooler. The cooling unit passes a high-temperature raw material through the inside of the rotating drum, and the raw material flowing inside rises up on the inner surface of the cooling body. At this time, when the cooling water is sprayed to the outside of the rotating cooling body to cool the outer surface of the cooling body drum, the principle of cooling the product inside is used by heat transfer from the surface.
냉각수가 분사되는 냉각관 표면에는 자켓 형태의 외판을 형성하여, 냉각수가 비산되거나, 온도에 의하여 증기화 된 수증기가 외부로 배출되는 것을 막아주고 냉각수는 냉각관의 아래쪽으로 모여져 배출되며, 수증기는 상부에 배기구 및 배구팬을 통하여 외부로 배기 시킨다.A jacket-shaped outer plate is formed on the surface of the cooling pipe where the cooling water is sprayed to prevent the cooling water from scattering or the water vapor vaporized by the temperature from being discharged to the outside. Exhaust to the outside through the exhaust port and volleyball fan.
냉각수는 냉열공급유닛을 통해 냉각 시킨후 순환시켜 이용된다. Cooling water is used by circulating after cooling through the cooling heat supply unit.
앞서 명세서에서 언급된 온도조건은 섭씨조건(℃)이다.The temperature conditions mentioned in the above specification are Celsius conditions (°C).
이상 설명한 바와 같이 본 발명의 예시적인 실시예가 도시되어 설명되었지만, 다양한 변형과 다른 실시예가 본 분야의 숙련된 기술자들에 의해 행해질수 있을 것이다. 이러한 변형과 다른 실시예들은 첨부된 청구범위에 모두 고려되고 포함되어, 본 발명의 진정한 취지 및 범위를 벗어나지 않는다 할 것이다.As described above, although exemplary embodiments of the present invention have been illustrated and described, various modifications and other embodiments may be made by those skilled in the art. All such modifications and other embodiments are intended to be contemplated and encompassed by the appended claims, without departing from the true spirit and scope of the present invention.
100: 분쇄유닛100: crushing unit
110: 분쇄기110: grinder
200: 분리유닛200: separation unit
300: 저장유닛300: storage unit
400: 1차피더400: primary feeder
500: 열처리유닛500: heat treatment unit
510: 본체510: body
511: 연료투입부511: fuel input unit
512: 옥수수대배출구 512: corn cob outlet
520: 증기분사부520: steam injection unit
521: 증기노즐521: steam nozzle
522: 증기공급구522: steam supply port
523: 증기분사판523: steam injection plate
524: 증기메인노즐524: steam main nozzle
525: 곡선형부재525: curved member
526: 와류성형부재526: vortex forming member
600: 냉각유닛600: cooling unit
700: 온열공급유닛.700: heat supply unit.
800: 냉열공급유닛800: cooling heat supply unit
1510: 본체1510: body
1511: 고체연료투입구1511: solid fuel inlet
1512: 고체연료배출구1512: solid fuel outlet
1520: 과열증기분사부1520: superheated steam injection unit
1521: 과열증기노즐1521: superheated steam nozzle
1522: 과열증기공급부1522: superheated steam supply unit
1523: 과열증기분사판1523: superheated steam injection plate
1524: 과열증기메인노즐1524: superheated steam main nozzle
1525: 과열증기곡선형부재1525: superheated steam curved member
1526: 과열증기와류형성부재1526: superheated steam air current forming member
1530: 가열관1530: heating tube
1531: 잔열유입부1531: residual heat inlet
1532: 잔열배출부1532: residual heat discharge unit
1540: 본체버너1540: body burner
1550: 본체보온재1550: body insulation material
1560: 낙하날개1560: Fall Wings
1570: 본체본체구동부1570: main body driving unit
1580: 과열증기유입구1580: superheated steam inlet
1590: 증기배출구1590: steam outlet
1610: 냉각본체1610: cooling body
1620: 냉각관1620: cooling tube
1621: 냉각수분사부1621: coolant injection unit
1710: 온열버너1710: heat burner
1900: 불순물제거유닛1900: impurity removal unit
1910: 사이클론1910: Cyclone
1920: 백필터1920: bag filter
1930: 터보팬1930: Turbofan
2000: 배출유닛2000: exhaust unit
2100: 성형유닛2100: forming unit
2110: 스크류피더2110: screw feeder
2120: 브리케터2120: briquette
2130: 모터2130: motor
2140: 제어부2140: control unit
본 발명은 증기를 이용하여 옥수수대를 열처리하는 옥수수대 연료 제조 장치에 관한 것이다.The present invention relates to an apparatus for producing cornstalk fuel that heats cornstalks using steam.

Claims (11)

  1. 옥수수대를 분쇄하는 분쇄유닛(100);a grinding unit 100 for grinding cornstalks;
    상기 분쇄된 옥수수대를 저장하는 저장유닛(200);a storage unit 200 for storing the pulverized cornstalk;
    상기 옥수수대를 열처리유닛의 연료투입부(411);로 공급하는 1차피더(300);a primary feeder 300 for supplying the cornstalk to the fuel input unit 411 of the heat treatment unit;
    상기 옥수수대를 소정의 1차 온도조건까지 온열처리하는 열처리유닛(400); 및a heat treatment unit 400 for heat-treating the cornstalk to a predetermined primary temperature condition; and
    상기 열처리유닛을 통과한 옥수수대를 소정의 2차 온도조건까지 냉열처리하는 냉각유닛(500);을 포함하는 옥수수대 열에너지 처리 장치.and a cooling unit (500) that cools and heats the cornstalk that has passed through the heat treatment unit to a predetermined secondary temperature condition.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 열처리유닛에 온열을 공급하는 온열공급유닛(600);을 추가로 포함하는 옥수수대 열에너지 처리 장치.Cornstalk thermal energy processing apparatus further comprising; a heat supply unit (600) for supplying heat to the heat treatment unit.
  3. 청구항 1에 있어서,The method according to claim 1,
    상기 냉각유닛에 냉열을 공급하는 냉열공급유닛(700);을 추가로 포함하는 옥수수대 열에너지 처리 장치.A cornstalk thermal energy processing apparatus further comprising a; a cooling heat supply unit 700 for supplying cooling heat to the cooling unit.
  4. 옥수수대가 투입되는 본체(410);a main body 410 into which the corn stalk is inserted;
    상기 본체의 옥수수대배출구(412);측에 설치되며 증기를 상기 옥수수대에 분사하는 증기분사부(420);a cornstalk outlet 412 of the main body; a steam injection unit 420 installed on the side and spraying steam to the cornstalk;
    상기 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 킬른 본체의 표면을 가열하는 가열관(430);을 포함하며,A heating tube 430 installed on the outside of the main body and passing the residual heat to heat the surface of the kiln main body; includes;
    상기 옥수수대는 상기 킬른 본체의 내부에서 분사된 증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 가열되는 것을 특징으로 하는 증기를 이용한 열처리유닛.The heat treatment unit using steam, characterized in that the cornstalk is double heated by the steam injected from the inside of the kiln body and residual heat passing through the heating tube.
  5. 청구항 1에 있어서,The method according to claim 1,
    옥수수대가 투입되는 본체;The main body into which the cornstalk is put;
    상기 본체의 옥수수대배출구;측에 설치되며 증기를 상기 옥수수대에 분사하는 증기분사부;a cornstalk outlet of the main body; a steam injection unit installed on the side and spraying steam to the cornstalk;
    상기 본체의 외측에 설치되며 상기 잔열을 통과시켜 상기 킬른 본체의 표면을 가열하는 가열관;을 포함하며,It includes a; heating tube installed on the outside of the main body to pass the residual heat to heat the surface of the kiln body;
    상기 옥수수대는 상기 킬른 본체의 내부에서 분사된 증기 및 상기 가열관을 통과하는 잔열에 의해 이중으로 건조되는 것을 특징으로 하는 증기를 이용한 열처리유닛.The heat treatment unit using steam, characterized in that the cornstalk is double dried by the steam sprayed from the inside of the kiln body and residual heat passing through the heating tube.
  6. 청구항 4에 있어서,5. The method according to claim 4,
    상기 증기분사부는 상기 본체의 끝단에 설치되며,The steam injection unit is installed at the end of the body,
    단면이 원형상으로 복수의 증기노즐이 형성된 것을 특징으로 하는 증기를 이용한 열처리유닛..Heat treatment unit using steam, characterized in that a plurality of steam nozzles are formed in a circular cross section.
  7. 청구항 4에 있어서,5. The method according to claim 4,
    상기 증기분사부는, 일측 끝단에 증기노즐(421);이 결합된 증기유로를 복수개 구비하는 증기공급부(422);The steam injection unit, a steam nozzle 421 at one end; a steam supply unit 422 having a plurality of coupled steam passages;
    상기 증기노즐이 인입되어 형성된 증기분사판(423);a steam injection plate 423 formed by introducing the steam nozzle;
    상기 증기유로와 결합되어 상기 증기분사판의 중심축에 형성된 증기메인노즐(424);을 포함하는 것을 특징으로 하는 증기를 이용한 열처리유닛.and a steam main nozzle (424) coupled to the steam passage and formed on the central axis of the steam injection plate.
  8. 청구항 4에 있어서,5. The method according to claim 4,
    상기 증기분사부에서 분사되는 증기의 온도는 400 내지 500℃로 분사되는 증기를 이용한 열처리유닛.The temperature of the steam injected from the steam injection unit is a heat treatment unit using the steam injected at 400 to 500 ℃.
  9. 청구항 4에 있어서,5. The method of claim 4,
    상기 분사된 증기에 의해 옥수수대의 표면온도가 250 내지 350℃까지 가열되어 표면이 소수성으로 개질되는 증기를 이용한 열처리유닛.A heat treatment unit using steam, wherein the surface temperature of the cornstalk is heated to 250 to 350° C. by the sprayed steam and the surface is modified to be hydrophobic.
  10. 청구항 1에 있어서,The method according to claim 1,
    상기 열처리유닛은 상기 본체에서 배출되는 증기에 포함된 불순물을 제거하기 위한 하나 또는 2 이상의 불순물제거유닛;을 포함하며,The heat treatment unit includes one or two or more impurity removal units for removing impurities contained in the steam discharged from the body;
    상기 불순물제거유닛을 통과한 증기유량 중 상기 옥수수대의 온열처리 중 생성된 증기유량 만큼을 배출해주는 배출유닛;을 추가로 포함하는 옥수수대 열에너지 처리 장치.The cornstalk thermal energy treatment apparatus further comprising a; a discharge unit for discharging as much as the steam flow rate generated during the heat treatment of the cornstalk among the steam flow rate passing through the impurity removal unit.
  11. 청구항 4에 있어서,5. The method according to claim 4,
    상기 열처리유닛을 통과한 옥수수대와 지면과의 접촉각이 30° 이상이 되도록 표면이 소수성으로 개질되는 증기를 이용한 열처리유닛.A heat treatment unit using steam whose surface is hydrophobically modified so that the contact angle between the cornstalk and the ground passing through the heat treatment unit is 30° or more.
PCT/KR2020/012119 2020-09-08 2020-09-08 Apparatus for producing fouling-inhibiting hydrophobic cornstalk fuel for power generation using superheated steam WO2022054974A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110259250A1 (en) * 2008-08-21 2011-10-27 Mcknight James T Systems And Methods For Converting Biomass In The Field To A Combustible Fluid For Direct Replacement Or Supplement To Liquid Fossil Fuels
KR101371884B1 (en) * 2012-09-13 2014-03-12 주식회사 경동 Method for producing solid fuel using biomass material and the solid fuel therefrom
CN105505508B (en) * 2016-01-15 2018-05-15 吉林永坤新能源科技有限公司 A kind of preparation method of novel biomass industrial fuel
KR101860037B1 (en) * 2016-08-09 2018-05-30 동원중공업(주) The Steam Drying System
KR102014980B1 (en) * 2019-04-04 2019-08-27 (주)엔키이앤씨 A manufacturing method for solid refuse fuel comprising wastewater sludge

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110259250A1 (en) * 2008-08-21 2011-10-27 Mcknight James T Systems And Methods For Converting Biomass In The Field To A Combustible Fluid For Direct Replacement Or Supplement To Liquid Fossil Fuels
KR101371884B1 (en) * 2012-09-13 2014-03-12 주식회사 경동 Method for producing solid fuel using biomass material and the solid fuel therefrom
CN105505508B (en) * 2016-01-15 2018-05-15 吉林永坤新能源科技有限公司 A kind of preparation method of novel biomass industrial fuel
KR101860037B1 (en) * 2016-08-09 2018-05-30 동원중공업(주) The Steam Drying System
KR102014980B1 (en) * 2019-04-04 2019-08-27 (주)엔키이앤씨 A manufacturing method for solid refuse fuel comprising wastewater sludge

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