WO2010024545A2 - A method for the autothermal manufacture of fired material using a vertical furnace - Google Patents

A method for the autothermal manufacture of fired material using a vertical furnace Download PDF

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Publication number
WO2010024545A2
WO2010024545A2 PCT/KR2009/004554 KR2009004554W WO2010024545A2 WO 2010024545 A2 WO2010024545 A2 WO 2010024545A2 KR 2009004554 W KR2009004554 W KR 2009004554W WO 2010024545 A2 WO2010024545 A2 WO 2010024545A2
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WO
WIPO (PCT)
Prior art keywords
autothermal
pellets
firing furnace
firing
kiln
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Application number
PCT/KR2009/004554
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French (fr)
Korean (ko)
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WO2010024545A3 (en
Inventor
남철우
김병규
최영윤
김병곤
Original Assignee
한국지질자원연구원
윤호성
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Application filed by 한국지질자원연구원, 윤호성 filed Critical 한국지질자원연구원
Priority to CN200980133570.5A priority Critical patent/CN102144039B/en
Publication of WO2010024545A2 publication Critical patent/WO2010024545A2/en
Publication of WO2010024545A3 publication Critical patent/WO2010024545A3/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • C22B1/22Sintering; Agglomerating in other sintering apparatus
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/2413Binding; Briquetting ; Granulating enduration of pellets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group

Definitions

  • the present invention relates to a vertical autothermal firing furnace wider than the upper portion and a method for manufacturing the autothermal firing body.
  • pellets are calcined at a predetermined temperature by external heating in a stocker or rotary kiln type kiln to obtain a calcined body.
  • the combustion heat is used by containing some carbon component, but the autothermal calcination in the full sense is difficult, and the stalker-type stalker has a problem in that the furnace is driven at a high temperature due to its low durability. Economic operation is difficult due to the increase in operating costs.
  • Rotary kiln type kiln is mainly used for the firing of volcanic ash, and the kiln is configured to charge about 15% of the internal space of the kiln and to be fired by indirect heating by a burner, so that thermal efficiency and work efficiency are low.
  • the plasticity is difficult to maintain because the cohesiveness is lowered at a specific temperature range during firing and the shape of the pellets is difficult to maintain due to wear.
  • the present invention proposes a vertical autothermal firing furnace having a simple structure and no driving part even at high temperatures in order to more economically fire pellets.
  • the present invention provides a method for producing a self-heating calcined body to autothermally fire with heat generated when the pellets are fired without additional heat supply.
  • the present invention proposes a method for preventing fusion due to overfiring by limiting the maximum temperature to a predetermined temperature or less according to the firing temperature of the pellet.
  • the present invention relates to a vertical autothermal firing furnace having a tapered shape and a wider lower portion than the upper portion.
  • the present invention relates to a method for preparing a fired body by autothermal firing after pellets containing carbon and preheated by filling the firing furnace, and continuously adding the pellets.
  • the vertical self-heating kiln is a circular, oval or polygonal cross section of the lower tapered shape than the upper, filled with pellets containing carbon, such as coal, the pre-heated at a constant temperature so that the filled pellets autothermally fired (100 );
  • a pellet input unit configured to supply pellets into the firing furnace 100 in an upper portion of the firing furnace 100
  • the firing furnace 100 characterized in that it comprises an air conditioning unit 310 for controlling the amount of air required for the autothermal firing of the pellets supplied into the firing furnace (100).
  • the autothermal firing furnace refers to a firing furnace configured to sinter pellets with heat generated when firing pellets without additional heat supply.
  • the firing furnace 100 preferably has an inclination angle of 2 to 30 °, and a cross sectional area is widened from the top to the bottom.
  • the shape of the firing furnace 100 is easily discharged by moving the pellets downward in the firing process. There is an advantage to doing this.
  • the air control unit 310 controls the amount of air supplied into the firing furnace 100, and by controlling the firing rate in accordance with the air supply amount to limit the maximum internal temperature to a predetermined temperature or less to prevent underfiring.
  • the air control unit 310 is not limited significantly, but may be a communication type, it may be provided with a manned blower (I.D Fan (Induced Draft Fan)).
  • the air control unit 310 may further include an air volume control device 300 and control the air control unit 310 through the air amount control device 300 to adjust the internal temperature and the firing speed of the kiln. .
  • the vertical self-heating kiln is installed adjacent to the temperature sensor 320 and the air control unit 310 provided to measure the temperature inside the kiln 100, the water level of the pellets filled in the kiln 100 It may further include a water level sensor 230 for measuring.
  • the water level sensor 230 may use an optical sensor.
  • the temperature sensor 320 is provided with at least one, it is possible to measure the temperature inside the kiln according to the height of the kiln. More specifically, the firing furnace 100 may be provided in one or a plurality in a downward direction, and when provided in plural by varying the length of the temperature sensor, effectively measuring the temperature inside the vertical autothermal firing furnace according to the height. can do. In addition, the temperature sensor may be provided over the outside and inside of the kiln through the communication type air control unit 310.
  • the discharge unit 510 may be provided with a screw feeder or pin crusher to discharge a certain amount of the self-fired pellets.
  • the discharge unit, the air amount control device 300 and the temperature sensor is controlled by the controller 520.
  • the firing furnace 100 may be provided with a heater 400 or may be preheated to a predetermined temperature using combustion heat of fossil fuel.
  • the heater 400 may be used to preheat the pellet containing carbon filled in the firing furnace, but is not limited thereto, and any heat source capable of preheating the pellet may be used, and pellets continuously added after preheating may be used. It is autothermally calcined with heat generated during firing of the pellets.
  • the heater 400 may be provided in a band shape in contact with the inner surface of the firing furnace.
  • the pellet input part may include a feeder 210 for temporarily storing the pellet and supplying the hopper 200 to the inside of the firing furnace 100 and a predetermined amount of the pellets provided at the bottom of the hopper to be supplied into the firing furnace.
  • the level of pellets in the kiln can be adjusted through the water level sensor 230 and the feeder 210.
  • a vibrating feeder may be used, and the vibrating feeder is connected to the water level sensor and adjusts the amount of pellets containing carbon supplied from the hopper according to the vibration and tilt of the feeder. can do.
  • the feeder is not particularly limited, but may be connected to the communication air control unit 310 to supply the pellets.
  • the present invention is a step of preheating by filling the pellet containing the carbon into the vertical autothermal kiln, and the pellet containing the carbon continuously into the pellet containing the carbon into the preheated pellet It provides a method for producing a self-heating calcined body comprising the step of discharging the self-heating calcined body generated by the autothermal calcining.
  • any heat source capable of preheating the pellet may be used without limitation, and may be preheated by using a combustion heat of fossil fuel or a heater provided in the kiln.
  • the heat source used in the preheating is necessary only for the first preheating, since the heat generated in the calcining reaction is possible due to the carbon contained in the pellets, so that autothermal calcining is possible.
  • the present invention is characterized in that the pellets introduced into the firing furnace is baked by maintaining 800 ⁇ 1300 °C.
  • Carbon contained in the pellets may be subjected to autothermal firing during firing, and the carbon content is preferably 4.5 to 15% by weight, and when the carbon content is less than 4.5% by weight, autothermal firing does not occur effectively.
  • the pellet may contain 2 to 30% moisture. If the pellet contains less than 2% moisture, the durability of the autothermally calcined body produced after firing may be reduced or may be overfired. If the pellet contains more than 30% of water, the durability of the autothermal calcined body produced after firing may be Can fall.
  • Pellets containing water in the above range may be naturally dried with heat generated during the process of self-firing the pellets that are first introduced, and thus, the drying process is not necessary in the present invention and may have an economic effect.
  • the pellets are carbon-containing materials selected from coal waste-rock, coal and mixtures thereof, and red mud, dolomite, waste foundry sand, illite, pearlite, zeolite, diatomaceous earth, bentonite, vermiculite, manganese slag, clay, coal ash, fly ash, bottom ash and these It may include an inorganic material selected from the group consisting of a mixture of.
  • the autothermal fired body discharged by the autothermal firing is characterized in that the collapse strength is 5 ⁇ 200kgf /, the collapse strength may vary depending on the mixing ratio of the carbon-containing material and the inorganic material of the pellets, carbon content, firing temperature.
  • the collapse strength refers to the maximum pressure at the instant of breakage by applying pressure to the autothermal fired body at a constant speed in one axial direction, and the unit is kgf / piece.
  • the pellets used in the present invention are not particularly limited, but may be manufactured by molding into a spherical or oval shape having a diameter of 5 to 30 mm, and excellent durability when the autothermal fired body is manufactured in the above range.
  • the method of molding the pellets is not particularly limited, and a machine such as a pelletizer may be used.
  • the present invention has the advantage that it is possible to treat the unused mineral resources and waste resources by manufacturing the autothermal calcined body without using additional fuel using coal ash, red mud.
  • the manufactured autothermal fired body can be used as a lightweight aggregate and a porous ceramic fired body, which is expected to use industrially.
  • the kiln according to the present invention has the advantage that the pellets can be easily moved downward and discharged during the firing process because the cross-sectional area increases in the tapered shape toward the bottom of the kiln.
  • the present invention can be autothermally calcined without additional heat supply by using a pellet containing carbon, and the newly added pellets are naturally dried with heat generated during firing, thereby maximizing thermal efficiency by omitting the drying process.
  • Firing furnace 100 is a tapered vertical self-heating kiln, the cross section is circular, the upper diameter of 80mm.
  • Hopper 200 and the vibrating feeder 210 was provided on the top of the kiln.
  • a pin crusher was installed at the lower part of the kiln to discharge the pellets, and an air control unit 310 was provided with an ID fan (Induced Draft Fan). In contact with the air volume control device 300 was installed.
  • Three 50mm, 100mm and 150mm length temperature sensors 320 were provided in the downward direction from the top of the kiln so as to penetrate from the outside to the inside of the kiln, and provided with an optical sensor which is a water level sensor 230 adjacent to the temperature sensor. The level of the pellet was measured to control the feeder speed.
  • the heater 400 was installed in a band shape on the upper inner surface of the kiln, but the heater 400 was installed at a height of 200 mm to 300 mm from the bottom of the kiln.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the pellets were filled in a vertical autothermal kiln, preheated the heating wire of the heater so that the internal temperature of the kiln was 750 ° C, and new pellets were continuously added, and the maximum limit temperature of the kiln was limited to 1100 ° C.
  • the autothermal firing was performed while the power supply of the heating coil of the heater was cut off.
  • the autothermal calcined body was continuously discharged through the outlet.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1 except that the firing furnace maximum limit temperature was 1050 ° C.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (industrial analysis method of coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1 except that the firing furnace maximum limit temperature was 1000 ° C.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured by the same method as Example 2 above.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (industrial analysis method of coal).
  • the autothermal fired body was manufactured in the same manner as in Example 3.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • Carbon-containing pellets were prepared in the same manner as in Example 7.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured by the same method as Example 2 above.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • Carbon-containing pellets were prepared in the same manner as in Example 7.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 3.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • composition ratios of the pellets are shown in Table 1.
  • the fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
  • the autothermal fired body was manufactured in the same manner as in Example 1.
  • the firing furnace maximum limit temperature of the pellets is shown in Table 1.
  • the change in strength suddenly changes, so select a self-heating plastic body with a diameter of 10 to 13 mm and press the pressure at a constant speed of 450 mm / min in one axis direction without any external processing.
  • the maximum pressure at the moment of breaking was applied as the collapse strength.
  • the instrument used for the crush strength was used by installing a load cell AFG2500N (Mecmesin. Ltd.) in a Versa Test.

Abstract

The present invention relates to a vertical, autothermal furnace characterised in that it comprises a furnace that tapers with the lower part wider than the upper part and having a spherical, elliptical or polygonal cross section, said furnace being replenished with carbon-containing pellets; a pellet filler opening; a discharger; and an air regulator. The present invention further relates to an autothermal method of manufacturing fired material comprising the steps of filling said vertical autothermal furnace with carbon-containing pellets and preheating, and then continuously loading carbon-containing pellets into said preheated pellet-loaded furnace, and continuously discharging said autothermally fired material produced by the autothermal firing of said carbon-containing pellets from the lower part thereof. The method of manufacturing fired material using said furnace has the economic advantage of enabling the autothermal firing of pellets using only the heat generated during firing without additional heating.

Description

수직형 소성로를 이용한 자열 소성체 제조방법Method for manufacturing autothermal plastic body using vertical kiln
본 발명은 상부보다 하부가 넓은 수직형 자열 소성로와 자열 소성체 제조방법에 관한 것이다.The present invention relates to a vertical autothermal firing furnace wider than the upper portion and a method for manufacturing the autothermal firing body.
일반적인 소성체 제조 공정은 펠렛을 스토커형 또는 로타리킬른형 소성로에서 외부가열에 의해 일정온도에서 소성하여 소성체를 얻는다.In the general calcined body manufacturing process, pellets are calcined at a predetermined temperature by external heating in a stocker or rotary kiln type kiln to obtain a calcined body.
스토커형 소성로의 경우 일부 탄소성분을 함유시켜 연소열을 이용하기는 하지만 완전한 의미의 자열 소성은 어렵고, 스토커형 스토커는 구조상 고온에서 로상이 구동되어 움직이는 관계의 소성로의 내구성이 낮은 문제점이 있으며, 시설비 및 운영비의 증가로 경제적인 조업이 어려운 단점이 있다.In the case of the stalker-type kiln, the combustion heat is used by containing some carbon component, but the autothermal calcination in the full sense is difficult, and the stalker-type stalker has a problem in that the furnace is driven at a high temperature due to its low durability. Economic operation is difficult due to the increase in operating costs.
로타리킬른형 소성로의 경우 주로 화산재의 소성에 주로 이용되며, 상기 소성로는 소성물을 소성로 내부공간의 15%정도 충전하고 버너에 의한 간접가열로 소성 작업을 하게 되도록 구성되므로, 열효율 및 작업 효율이 낮고, 분말을 뭉쳐 만든 펠렛의 경우 소성 시 특정 온도구간에서 점결성이 저하되고 마모로 인해 펠렛의 형태가 유지하기 힘들어 소성작업이 곤란한 단점이 있다.Rotary kiln type kiln is mainly used for the firing of volcanic ash, and the kiln is configured to charge about 15% of the internal space of the kiln and to be fired by indirect heating by a burner, so that thermal efficiency and work efficiency are low. In the case of pellets made by agglomerating powders, there is a disadvantage in that the plasticity is difficult to maintain because the cohesiveness is lowered at a specific temperature range during firing and the shape of the pellets is difficult to maintain due to wear.
상기와 같은 문제점을 해결하기 위하여 본 발명은 보다 경제적으로 펠렛을 소성하기 위하여 구조가 간단하고 고온에서도 구동 부분이 없는 수직형 자열 소성로를 제안한다.In order to solve the above problems, the present invention proposes a vertical autothermal firing furnace having a simple structure and no driving part even at high temperatures in order to more economically fire pellets.
그리고 본 발명은 추가적인 열 공급 없이 펠렛의 소성 시 발생되는 열로 자열 소성하는 자열 소성체 제조방법을 제공한다.And the present invention provides a method for producing a self-heating calcined body to autothermally fire with heat generated when the pellets are fired without additional heat supply.
또한 본 발명은 상기 펠렛의 소성온도에 따라 최고온도를 일정온도 이하로 제한하여 과소성에 의한 융착을 방지하는 방법을 제안한다.In addition, the present invention proposes a method for preventing fusion due to overfiring by limiting the maximum temperature to a predetermined temperature or less according to the firing temperature of the pellet.
상기의 문제점을 해결하기 위하여 본 발명은 테이퍼 형상이고 상부보다 하부가 넓은 수직형 자열 소성로에 관한 것이다.In order to solve the above problems, the present invention relates to a vertical autothermal firing furnace having a tapered shape and a wider lower portion than the upper portion.
또한 본 발명은 탄소를 함유하는 펠렛을 상기 소성로에 충전 시켜 예열시킨 뒤 펠렛을 연속적으로 투입하고 외부의 추가적인 열원 없이 자열 소성에 의해 소성체를 제조하는 방법에 관한 것이다.In addition, the present invention relates to a method for preparing a fired body by autothermal firing after pellets containing carbon and preheated by filling the firing furnace, and continuously adding the pellets.
이하, 도면을 참고하여 본 발명을 좀 더 구체적으로 설명하고자 한다.Hereinafter, the present invention will be described in more detail with reference to the drawings.
상기 수직형 자열 소성로는 횡단면이 원형, 타원형 또는 다각형으로 상부보다 하부가 넓은 테이퍼 형상으로 되고, 석탄 등 탄소를 함유하는 펠렛으로 충전 되며, 충전된 펠렛이 자열 소성되도록 일정온도로 예열되는 소성로(100);The vertical self-heating kiln is a circular, oval or polygonal cross section of the lower tapered shape than the upper, filled with pellets containing carbon, such as coal, the pre-heated at a constant temperature so that the filled pellets autothermally fired (100 );
상기 소성로(100) 상부에 상기 소성로(100) 내부로 펠렛이 공급 되도록 하는 펠렛 투입부;A pellet input unit configured to supply pellets into the firing furnace 100 in an upper portion of the firing furnace 100;
상기 소성로(100) 하부에 자열 소성된 펠렛을 배출하는 배출부(510); 및 A discharge part 510 for discharging the pellets that have been autothermally fired in the firing furnace 100; And
상기 소성로(100) 상부에 구비되며, 상기 소성로(100) 내부로 공급된 펠렛의 자열 소성에 필요한 공기의 양을 조절하는 공기조절부(310)를 포함하여 이루어지는 것을 특징으로 한다.It is provided on the firing furnace 100, characterized in that it comprises an air conditioning unit 310 for controlling the amount of air required for the autothermal firing of the pellets supplied into the firing furnace (100).
여기서 자열 소성로는 추가적인 열 공급 없이 펠렛의 소성 시 생성되는 열로 펠렛을 소성하여 소성체를 만들 수 있도록 구성된 소성로를 의미한다.Here, the autothermal firing furnace refers to a firing furnace configured to sinter pellets with heat generated when firing pellets without additional heat supply.
상기 소성로(100)는 테이퍼의 경사각이 2 ~30°가 바람직하며, 상부에서 하부로 갈수록 횡단면적이 넓어지도록 하는데 상기 소성로(100)의 형상은 상기 펠렛이 소성과정에서 용이하게 아래쪽으로 이동하여 배출할 수 있도록 하는 장점이 있다.The firing furnace 100 preferably has an inclination angle of 2 to 30 °, and a cross sectional area is widened from the top to the bottom. The shape of the firing furnace 100 is easily discharged by moving the pellets downward in the firing process. There is an advantage to doing this.
상기 공기조절부(310)는 상기 소성로(100) 내부에 공급되는 공기량을 조절하며, 공기 공급량에 따라 소성 속도를 조절함으로써 내부 최고온도를 일정온도 이하로 제한하여 과소성을 방지할 수 있도록 한다. 상기 공기 조절부(310)는 크게 제한 받지 않지만 연통형 일 수 있으며, 유인송풍기(I.D Fan(Induced Draft Fan))를 구비할 수 있다. 또한 공기 조절부(310)는 공기량 제어장치(300)를 더 구비할 수 있으며 상기 공기량 제어 장치(300)를 통해서 상기 공기 조절부(310)를 통제하여 상기 소성로 내부온도 및 소성속도를 조절할 수 있다.The air control unit 310 controls the amount of air supplied into the firing furnace 100, and by controlling the firing rate in accordance with the air supply amount to limit the maximum internal temperature to a predetermined temperature or less to prevent underfiring. The air control unit 310 is not limited significantly, but may be a communication type, it may be provided with a manned blower (I.D Fan (Induced Draft Fan)). In addition, the air control unit 310 may further include an air volume control device 300 and control the air control unit 310 through the air amount control device 300 to adjust the internal temperature and the firing speed of the kiln. .
또한 상기 수직형 자열 소성로는 상기 소성로(100) 내부의 온도를 측정하도록 구비되는 온도센서(320) 및 상기 공기조절부(310)와 인접하여 설치되고 상기 소성로(100) 내부에 충전된 펠렛의 수위를 측정하는 수위센서(230)를 더 포함할 수 있다. 상기 수위센서(230)는 광센서를 사용할 수 있다.In addition, the vertical self-heating kiln is installed adjacent to the temperature sensor 320 and the air control unit 310 provided to measure the temperature inside the kiln 100, the water level of the pellets filled in the kiln 100 It may further include a water level sensor 230 for measuring. The water level sensor 230 may use an optical sensor.
상기 온도 센서(320)는 적어도 하나이상 구비되며, 상기 소성로의 높이에 따른 소성로 내부 온도를 측정 가능하다. 보다 구체적으로 상기 소성로(100) 상부에서 하부방향으로 하나 또는 복수개로 구비 될 수 있으며, 상기 온도센서의 길이를 달리하여 복수개로 구비될 경우, 상기 수직형 자열 소성로 내부의 온도를 높이에 따라 효과적으로 측정할 수 있다. 또한 상기 온도센서는 연통형의 공기조절부(310)를 관통하여 소성로의 외부와 내부에 걸쳐 구비 될 수도 있다.The temperature sensor 320 is provided with at least one, it is possible to measure the temperature inside the kiln according to the height of the kiln. More specifically, the firing furnace 100 may be provided in one or a plurality in a downward direction, and when provided in plural by varying the length of the temperature sensor, effectively measuring the temperature inside the vertical autothermal firing furnace according to the height. can do. In addition, the temperature sensor may be provided over the outside and inside of the kiln through the communication type air control unit 310.
또한 상기 배출부(510)는 상기 자열 소성된 펠렛을 일정량을 배출 되도록 하는 스크류피더 또는 핀크러셔가 구비될 수 있다.In addition, the discharge unit 510 may be provided with a screw feeder or pin crusher to discharge a certain amount of the self-fired pellets.
상기 핀크러셔가 배출부에 구비될 경우 상기 펠렛이 소성되면서 약간의 융착이 생겼을 때 해체하여 배출 할 수 있는 장점이 있다.When the pin crusher is provided in the discharge portion, there is an advantage that the pellet can be dismantled and discharged when a little fusion occurs while the pellet is fired.
상기 배출부, 공기량 제어장치(300) 및 온도센서는 컨트롤러(520)에 의해서 조절된다.The discharge unit, the air amount control device 300 and the temperature sensor is controlled by the controller 520.
또한 상기 소성로는(100) 히터(400)가 구비되거나 화석연료의 연소열을 이용하여 일정온도로 예열 할 수 있다. In addition, the firing furnace 100 may be provided with a heater 400 or may be preheated to a predetermined temperature using combustion heat of fossil fuel.
상기 소성로 내부에 충전된 탄소를 함유하는 펠렛을 예열할 때는 상기 히터(400)를 사용할 수 있으나 이에 크게 제한 받지 않으며 펠렛을 예열할 수 있는 열원이라면 모두 사용가능 하며, 예열 후 연속적으로 투입되는 펠렛은 상기 펠렛의 소성 시 발생하는 열로 자열 소성된다.The heater 400 may be used to preheat the pellet containing carbon filled in the firing furnace, but is not limited thereto, and any heat source capable of preheating the pellet may be used, and pellets continuously added after preheating may be used. It is autothermally calcined with heat generated during firing of the pellets.
상기 히터(400)는 상기 소성로 내측 면에 접하여 띠 형상으로 구비 될 수 있다. The heater 400 may be provided in a band shape in contact with the inner surface of the firing furnace.
상기 펠렛 투입부는 상기 펠렛이 일시 저장되어 상기 소성로(100) 내부로 공급하는 호퍼(200)와 상기 호퍼 하부에 구비되어 소성로 내부로 공급되는 펠렛을 일정량이 투입되도록 하는 피더(210)를 포함 할 수 있다.상기 소성로 내부 펠렛의 수위는 상기 수위센서(230)와 상기 피더(210)를 통해서 조절 할 수 있다.The pellet input part may include a feeder 210 for temporarily storing the pellet and supplying the hopper 200 to the inside of the firing furnace 100 and a predetermined amount of the pellets provided at the bottom of the hopper to be supplied into the firing furnace. The level of pellets in the kiln can be adjusted through the water level sensor 230 and the feeder 210.
상기 피더(210)의 예로써 바이브레이팅 피더를 사용 할 수 있으며, 상기 바이브레이팅 피더는 상기 수위센서와 연결되고, 상기 피더의 진동과 기울기에 따라 호퍼에서 공급되는 탄소를 함유하는 펠렛의 양을 조절 할 수 있다. As an example of the feeder 210, a vibrating feeder may be used, and the vibrating feeder is connected to the water level sensor and adjusts the amount of pellets containing carbon supplied from the hopper according to the vibration and tilt of the feeder. can do.
상기 피더는 크게 제한 받지 않지만 연통형의 공기조절부(310)와 연결하여 상기 펠렛을 공급할 수도 있다.The feeder is not particularly limited, but may be connected to the communication air control unit 310 to supply the pellets.
이하, 자열 소성체의 제조 방법에 관하여 좀 더 상세하게 설명하고자 한다.Hereinafter, a method of manufacturing the autothermal fired body will be described in more detail.
본 발명은 상기 수직형 자열 소성로에 탄소를 함유하는 펠렛을 충전 시켜 예열하는 단계, 및 상기 예열된 펠렛을 충전 시킨 소성로의 내부에 탄소를 함유하는 펠렛을 연속적으로 투입하고 상기 탄소를 함유하는 펠렛이 자열 소성되어 생성된 자열 소성체가 하부로 배출하는 단계를 포함하는 자열 소성체 제조방법을 제공한다.The present invention is a step of preheating by filling the pellet containing the carbon into the vertical autothermal kiln, and the pellet containing the carbon continuously into the pellet containing the carbon into the preheated pellet It provides a method for producing a self-heating calcined body comprising the step of discharging the self-heating calcined body generated by the autothermal calcining.
상기 수직형 자열 소성로에 충전된 탄소를 함유하는 펠렛을 예열할 때는 펠렛을 예열할 수 있는 열원이라면 제한받지 않고 사용할 수 있으며, 화석연료의 연소열 또는 소성로에 구비된 히터를 사용하여 예열할 수 있다.When preheating pellets containing carbon filled in the vertical autothermal kiln, any heat source capable of preheating the pellet may be used without limitation, and may be preheated by using a combustion heat of fossil fuel or a heater provided in the kiln.
상기 예열 시 사용된 열원은 처음 예열할 때만 필요하며, 이는 펠렛에 함유된 탄소로 인하여 소성반응에서 열이 생성되므로 자열 소성이 가능하기 때문이다. The heat source used in the preheating is necessary only for the first preheating, since the heat generated in the calcining reaction is possible due to the carbon contained in the pellets, so that autothermal calcining is possible.
본 발명은 소성로 내부에 투입된 펠렛이 800 ~ 1300℃를 유지하여 소성하는 것을 특징으로 한다. The present invention is characterized in that the pellets introduced into the firing furnace is baked by maintaining 800 ~ 1300 ℃.
상기 펠렛에 함유된 탄소는 소성 시 자열 소성을 할 수 있도록 하며, 상기 탄소함량은 4.5 ~ 15중량%인 것이 바람직하고, 4.5중량% 미만일 경우에는 자열 소성이 효과적으로 일어나지 않는다. Carbon contained in the pellets may be subjected to autothermal firing during firing, and the carbon content is preferably 4.5 to 15% by weight, and when the carbon content is less than 4.5% by weight, autothermal firing does not occur effectively.
또한 탄소 함량이 15중량%이상인 경우에는 소성과정에서 융착 현상이 일어날 뿐 아니라 소성시간이 길어지는 단점이 있다. In addition, when the carbon content is more than 15% by weight, not only fusion occurs in the firing process but also has a disadvantage of longer firing time.
또한 상기 펠렛은 2 ~ 30%의 수분을 함유할 수 있다. 상기 펠렛이 2%미만의 수분을 함유할 경우 소성 후 제조된 자열 소성체의 내구성이 떨어지거나, 과소성 될 수가 있고, 30 % 초과하여 수분을 함유하는 경우 소성 후 제조된 자열 소성체의 내구성이 떨어 질 수 있다.In addition, the pellet may contain 2 to 30% moisture. If the pellet contains less than 2% moisture, the durability of the autothermally calcined body produced after firing may be reduced or may be overfired. If the pellet contains more than 30% of water, the durability of the autothermal calcined body produced after firing may be Can fall.
상기 범위의 수분을 함유한 펠렛은 먼저 투입된 펠렛이 자열 소성하는 과정에서 발생되는 열로 자연 건조될 수 있으므로, 본 발명에서 건조과정이 따로 필요하지 않으며, 경제적인 효과를 가질 수 있다.Pellets containing water in the above range may be naturally dried with heat generated during the process of self-firing the pellets that are first introduced, and thus, the drying process is not necessary in the present invention and may have an economic effect.
상기 펠렛은 석탄폐석, 석탄 및 이들의 혼합물로부터 선택되는 탄소 함유 재료 와 레드머드, 백운석, 폐주물사, 일라이트, 펄라이트, 제올라이트, 규조토, 벤토나이트, 질석, 망간슬래그, 점토, 석탄회, 비산재, 바닥재 및 이들의 혼합물로 이루어진 군에서 선택되는 무기질 재료를 포함할 수 있다.The pellets are carbon-containing materials selected from coal waste-rock, coal and mixtures thereof, and red mud, dolomite, waste foundry sand, illite, pearlite, zeolite, diatomaceous earth, bentonite, vermiculite, manganese slag, clay, coal ash, fly ash, bottom ash and these It may include an inorganic material selected from the group consisting of a mixture of.
상기 자열 소성되어 배출된 자열 소성체는 압궤강도가 5 ~ 200kgf/개인 것이 특징이며, 상기 압궤강도는 펠렛의 탄소 함유 재료 및 무기질 재료의 혼합비, 탄소함량, 소성온도에 따라 변할 수 있다. The autothermal fired body discharged by the autothermal firing is characterized in that the collapse strength is 5 ~ 200kgf /, the collapse strength may vary depending on the mixing ratio of the carbon-containing material and the inorganic material of the pellets, carbon content, firing temperature.
상기 압궤 강도는 자열 소성체에 1축 방향으로 일정속도로 압력을 가하여 파괴되는 순간의 최대 압력을 말하며 그 단위는 kgf/개 이다.The collapse strength refers to the maximum pressure at the instant of breakage by applying pressure to the autothermal fired body at a constant speed in one axial direction, and the unit is kgf / piece.
또한 본 발명에서 사용되는 펠렛은 크게 제한 받지는 않지만 직경 5 ~ 30mm의 구형 또는 타원형으로 성형하여 제조할 수 있고, 상기 범위에서 자열 소성체를 제조하였을 때 내구성이 뛰어나다. 상기 펠렛을 성형하는 방법은 크게 제한 받지 않으며, 펠렛타이저(pelletizer)등의 기계를 사용할 수도 있다. In addition, the pellets used in the present invention are not particularly limited, but may be manufactured by molding into a spherical or oval shape having a diameter of 5 to 30 mm, and excellent durability when the autothermal fired body is manufactured in the above range. The method of molding the pellets is not particularly limited, and a machine such as a pelletizer may be used.
본 발명은 석탄회, 레드머드 등을 이용하여 추가적인 연료를 사용하지 않고 자열 소성체를 제조함으로써 미이용 광물자원 및 폐자원을 처리할 수 있는 장점이 있다. 또한 상기 제조된 자열 소성체는 경량골재 및 다공성 세라믹 소성체로 사용할 수 있으므로 산업상 그 이용에 기대가 된다.The present invention has the advantage that it is possible to treat the unused mineral resources and waste resources by manufacturing the autothermal calcined body without using additional fuel using coal ash, red mud. In addition, the manufactured autothermal fired body can be used as a lightweight aggregate and a porous ceramic fired body, which is expected to use industrially.
본 발명에 따른 소성로는 테이퍼 형상으로 횡단면적이 상기 소성로의 상부보다 하부로 갈수록 증가하기 때문에 펠렛이 소성과정에서 용이하게 아래쪽으로 이동하여 배출할 수 있도록 하는 장점이 있다.The kiln according to the present invention has the advantage that the pellets can be easily moved downward and discharged during the firing process because the cross-sectional area increases in the tapered shape toward the bottom of the kiln.
또한 본 발명은 탄소를 함유한 펠렛을 사용함으로써 추가적인 열 공급 없이 자열 소성 할 수 있으며, 새로 투입된 펠렛은 소성시 발생하는 열로 자연 건조 되므로 건조과정을 생략함으로써 열효율을 극대화할 수 있다.In addition, the present invention can be autothermally calcined without additional heat supply by using a pellet containing carbon, and the newly added pellets are naturally dried with heat generated during firing, thereby maximizing thermal efficiency by omitting the drying process.
도 1은 수직형 자열 소성로를 나타낸 것이다.1 shows a vertical autothermal firing furnace.
100 소성로100 kiln
200 호퍼200 hopper
210 피더210 feeder
230 수위센서230 level sensor
300 공기량 제어장치300 Airflow Control
310 공기 조절부310 air conditioner
320 온도센서320 temperature sensor
400 히터400 heater
510 배출부510 outlet
520 컨트롤러520 controller
이하 본 발명의 구체적인 설명을 위하여 실시예를 들고자 한다. 하기 실시예는 본 발명을 예시하기 위한 것일 뿐 본 발명의 범위가 이들에 한정되는 것은 아니다.Hereinafter will be given an embodiment for a specific description of the invention. The following examples are only for illustrating the present invention, but the scope of the present invention is not limited thereto.
[실시예 1]Example 1
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
소성로(100)는 테이퍼형 수직형 자열 소성로로 횡단면이 원형이며, 상부직경 80mm. 하부직경 100mm 높이 300mm의 내화 캐스타블 재질을 사용하였다.Firing furnace 100 is a tapered vertical self-heating kiln, the cross section is circular, the upper diameter of 80mm. A fire resistant castable material having a lower diameter of 100 mm and a height of 300 mm was used.
상기 소성로 상부에 호퍼(200)와 바이브레이팅 피더(210)를 구비하였다. Hopper 200 and the vibrating feeder 210 was provided on the top of the kiln.
상기 소성로 하부 배출부(510)에는 핀크러셔를 설치하여 소성된 상기 펠렛을 배출시키도록 하였고, 공기조절부(310)로 유인송풍기(I.D Fan(Induced Draft Fan)를 구비하였다. 공기조절부의 외측 면에 접하여 공기량제어장치(300)를 설치하였다.A pin crusher was installed at the lower part of the kiln to discharge the pellets, and an air control unit 310 was provided with an ID fan (Induced Draft Fan). In contact with the air volume control device 300 was installed.
상기 소성로의 외부로부터 내부로 관통하도록 50mm, 100mm 및 150mm길이의 온도센서(320) 3개를 소성로 상부에서 하부방향으로 구비하였고, 상기 온도센서와 인접하여 수위센서(230)인 광센서를 구비하고 펠렛의 수위를 측정하여 피더의 속도를 조절할 수 있도록 하였다.Three 50mm, 100mm and 150mm length temperature sensors 320 were provided in the downward direction from the top of the kiln so as to penetrate from the outside to the inside of the kiln, and provided with an optical sensor which is a water level sensor 230 adjacent to the temperature sensor. The level of the pellet was measured to control the feeder speed.
상기 소성로 상부 내측 면에 띠 형상으로 히터(400)를 설치하되 소성로 최하부로부터 높이 200mm ~ 300mm범위에 히터(400)를 설치하였다.The heater 400 was installed in a band shape on the upper inner surface of the kiln, but the heater 400 was installed at a height of 200 mm to 300 mm from the bottom of the kiln.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 석탄회(F.C1.3%) 55g, 펄라이트 20g, 무연탄(고정탄소(F.C(Fixed Carbon))58.3% ) 15g, 백운석 10g 혼합하고, 이 혼합물을 직경 10mm의 구형으로 성형하여 펠렛(고정탄소(F.C)8.74%)을 제조하였다.30 g of water, 55 g of coal ash (F.C1.3%), 20 g of pearlite, 15 g of anthracite (58.3% of fixed carbon (FC)), 10 g of dolomite were mixed, and the mixture was molded into a 10 mm diameter sphere to pellet ( Fixed carbon (FC) 8.74%) was prepared.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 펠렛은 수직형 자열 소성로에 충전 시키고, 소성로 내부 온도가 750℃로 되도록 히터의 열선을 예열한 뒤 새로운 펠렛을 연속적으로 투입하고 소성로 최고 제한온도를 1100℃로 제한하여 자열 소성하였다.The pellets were filled in a vertical autothermal kiln, preheated the heating wire of the heater so that the internal temperature of the kiln was 750 ° C, and new pellets were continuously added, and the maximum limit temperature of the kiln was limited to 1100 ° C.
이때 예열한 후 히터의 열선코일의 전원을 차단한 상태에서 자열 소성하였다. 자열 소성된 자열 소성체는 배출구를 통해서 연속적으로 배출하였다.At this time, after preheating, the autothermal firing was performed while the power supply of the heating coil of the heater was cut off. The autothermal calcined body was continuously discharged through the outlet.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 2]Example 2
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
상기 실시예 1과 동일한 방법으로 제조하였다.It was prepared in the same manner as in Example 1.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 소성로 최고 제한온도가 1050℃인 것을 제외하고 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다. The autothermal fired body was manufactured in the same manner as in Example 1 except that the firing furnace maximum limit temperature was 1050 ° C.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 3]Example 3
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
상기 실시예 1과 동일하게 제조하였다.It prepared in the same manner as in Example 1.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (industrial analysis method of coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 소성로 최고 제한온도가 1000℃인 것을 제외하고 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다. The autothermal fired body was manufactured in the same manner as in Example 1 except that the firing furnace maximum limit temperature was 1000 ° C.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 4]Example 4
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 석탄회(F.C1.3%) 50g, 펄라이트 20g, 무연탄(F.C58.3%) 20g, 백운석 10g 혼합하고, 이 혼합물을 직경 10mm의 구형으로 성형하여 펠렛(F.C11.39%)을 제조하였다.30 g of water, 50 g of coal ash (F.C1.3%), 20 g of pearlite, 20 g of anthracite (F.C58.3%), and 10 g of dolomite were mixed and the mixture was molded into a 10 mm diameter sphere to pellet (F.C11.39). %) Was prepared.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 1.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 5]Example 5
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
상기 실시예 4와 동일한 방법으로 제조하였다.It prepared in the same manner as in Example 4.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 2와 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured by the same method as Example 2 above.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 6]Example 6
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
상기 실시예 4와 동일한 방법으로 제조하였다.It prepared in the same manner as in Example 4.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (industrial analysis method of coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 3과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 3.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 7]Example 7
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 석탄폐석(F.C14.4%)60g, 레드머드 40g를 혼합하고, 이 혼합물을 직경 10mm의 구형으로 성형하여 펠렛(F.C8.66%)을 제조하였다.30 g of water, 60 g of coal waste-rock (F.C 14.4%), and 40 g of red mud were mixed, and the mixture was molded into a 10 mm diameter sphere to prepare pellets (F. C 8.66%).
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 1.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 8]Example 8
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
상기 실시예 7과 동일한 방법으로 탄소 함유 펠렛을 제조하였다.Carbon-containing pellets were prepared in the same manner as in Example 7.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 2와 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured by the same method as Example 2 above.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 9]Example 9
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
상기 실시예 7과 동일한 방법으로 탄소 함유 펠렛을 제조하였다.Carbon-containing pellets were prepared in the same manner as in Example 7.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 3과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 3.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 10]Example 10
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 레드머드 60g, 석탄회(F.C1.3%)30g, 무연탄(F.C58.3%)10g를 혼합하여 직경 10mm의 구형으로 펠렛(F.C 6.02%)을 제조하였다. 30g of water, 60g of red mud, 30g of coal ash (F.C1.3%), and 10g of anthracite (F.C58.3%) were mixed to prepare pellets (F.C 6.02%) into a sphere having a diameter of 10 mm.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 1.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[실시예 11]Example 11
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 레드머드 60g, 석탄회(F.C1.3%)20g, 무연탄(F.C58.3%)20g를 혼합하여 직경 10mm의 구형으로 펠렛(F.C 11%)을 제조하였다. 30 g of water, 60 g of red mud, 20 g of coal ash (F.C1.3%) and 20 g of anthracite (F.C58.3%) were mixed to prepare pellets (F.C 11%) into a sphere having a diameter of 10 mm.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 1.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[비교예 1]Comparative Example 1
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 레드머드 60g, 석탄회(F.C1.3%)10g, 무연탄(F.C58.3%)30g을 혼합하여 직경 1cm의 구형으로 펠렛(F.C 16.2%)을 제조하였다. 30g of water, 60g of red mud, 10g of coal ash (F.C1.3%) and 30g of anthracite (F.C58.3%) were mixed to prepare pellets (F.C 16.2%) into a sphere having a diameter of 1 cm.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 1.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[비교예 2]Comparative Example 2
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 석탄회(F.C1.3%) 60g, 펄라이트 20g, 무연탄(고정탄소(F.C(Fixed Carbon))58.3% ) 6g, 백운석 14g 혼합하고, 이 혼합물을 직경 10mm의 구형으로 성형하여 펠렛(고정탄소(F.C)4.01%)을 제조하였다.30 g of water, 60 g of coal ash (F.C1.3%), 20 g of pearlite, 6 g of anthracite (58.3% of fixed carbon (FC)), 14 g of dolomite were mixed, and the mixture was molded into a 10 mm diameter sphere and pellets ( Fixed carbon (FC) 4.01%) was prepared.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 1.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[비교예 3]Comparative Example 3
수직형 자열 소성로 규격Vertical Autothermal Furnace Standard
상기 실시예 1과 동일한 수직형 자열 소성로를 이용하였다.The same vertical autothermal firing furnace as in Example 1 was used.
탄소 함유 펠렛 제조 Carbon-containing Pellet Manufacturing
물 30g, 석탄회(F.C1.3%) 60g, 무연탄(고정탄소(F.C(Fixed Carbon))58.3% ) 30g, 백운석 10g 혼합하고, 이 혼합물을 직경 10mm의 구형으로 성형하여 펠렛(고정탄소(F.C)16.98%)을 제조하였다.30 g of water, 60 g of coal ash (F.C 1.3%), 30 g of anthracite (58.3% of fixed carbon (FC)) and 10 g of dolomite are mixed, and the mixture is molded into a 10 mm diameter sphere to pellet (fixed carbon ( FC) 16.98%) were prepared.
상기 펠렛의 조성비는 표 1에 나타내었다.Composition ratios of the pellets are shown in Table 1.
상기 고정탄소함량은 KS E 3705 (석탄류의 공업분석 방법)에 의해서 측정하였다.The fixed carbon content was measured by KS E 3705 (Industrial Analysis Method of Coal).
자열 소성체 제조Manufacture of autothermal plastic
상기 실시예 1과 동일한 방법으로 자열 소성체를 제조하였다.The autothermal fired body was manufactured in the same manner as in Example 1.
상기 펠렛의 소성로 최고 제한온도는 표 1에 나타내었다.The firing furnace maximum limit temperature of the pellets is shown in Table 1.
상기 자열 소성체의 소성시간 및 소성 중 펠렛 간의 융착 유무를 조사하여 표 2에 나타내었다.The firing time of the autothermal fired body and the presence or absence of fusion between the pellets during firing were investigated and shown in Table 2.
[시험예1] 압궤 강도측정 [Test Example 1] collapse strength measurement
이하 실시예와 비교예의 자열 소성체를 다음과 같은 방법으로 압궤강도를 측정하였다.The collapse strength of the autothermal fired bodies of Examples and Comparative Examples was measured in the following manner.
성형한 펠렛은 일정형상 및 크기로 가공할 경우 강도 변화가 급변하게 되므로 직경10 ~ 13mm의 자열 소성체를 골라 각각 외부적으로 아무런 가공을 하지 않고 1축 방향으로 450mm/min의 일정속도로 압력을 가하여 파괴되는 순간의 최대 압력을 압궤강도로 정하였다. 압궤강도에 사용한 기기는 만능시험기(Versa Test)에 로드셀 AFG2500N(Mecmesin. Ltd.)을 설치하여 사용하였다.When the formed pellets are processed in a certain shape and size, the change in strength suddenly changes, so select a self-heating plastic body with a diameter of 10 to 13 mm and press the pressure at a constant speed of 450 mm / min in one axis direction without any external processing. The maximum pressure at the moment of breaking was applied as the collapse strength. The instrument used for the crush strength was used by installing a load cell AFG2500N (Mecmesin. Ltd.) in a Versa Test.
상기 실시예 1 ~11 과 비교예 1 ~ 3의 자열 소성체 10개 압궤강도를 각각 측정한 다음 평균치를 계산하여 하기 표 3에 나타내었다.The collapse strengths of the ten autothermal fired bodies of Examples 1 to 11 and Comparative Examples 1 to 3 were measured, respectively, and the average values were calculated and shown in Table 3 below.
표1. 실시예와 비교예의 펠렛 조성비와 소성로 최고 제한온도Table 1. Pellet composition ratio and firing furnace maximum limit temperature in Examples and Comparative Examples
Figure PCTKR2009004554-appb-I000001
Figure PCTKR2009004554-appb-I000001
표2. 실시예와 비교예의 펠렛의 소성시간 및 소성중 펠렛의 융착유무Table 2. Firing time of pellets of Examples and Comparative Examples and presence or absence of fusion of pellets during firing
Figure PCTKR2009004554-appb-I000002
Figure PCTKR2009004554-appb-I000002
표3. 실시예와 비교예의 압궤강도 Table 3. Crushing Strength of Examples and Comparative Examples
Figure PCTKR2009004554-appb-I000003
Figure PCTKR2009004554-appb-I000003

Claims (14)

  1. 횡단면이 원형, 타원형 또는 다각형으로 상부보다 하부가 넓은 테이퍼 형상으로 되고, 탄소를 함유하는 펠렛으로 충전 되며, 충전된 펠렛이 자열 소성되도록 일정온도로 예열되는 소성로;A kiln in which the cross section is circular, elliptical or polygonal in a tapered shape with a lower portion than the upper portion, filled with carbon-containing pellets, and preheated to a predetermined temperature such that the filled pellets are autothermally fired;
    상기 소성로 상부에 상기 소성로 내부로 펠렛이 공급되도록 하는 펠렛 투입부;A pellet input unit configured to supply pellets to the upper part of the firing furnace into the firing furnace;
    상기 소성로 하부에 자열 소성된 펠렛을 배출하는 배출부; 및A discharge part for discharging the self-fired pellets in the lower part of the firing furnace; And
    상기 소성로 상부에 구비되며 상기 소성로 내부 공기의 양을 조절하는 공기조절부;An air control unit provided at an upper portion of the kiln and configured to adjust an amount of air in the kiln;
    를 포함하여 이루어지는 것을 특징으로 하는 수직형 자열 소성로.Vertical autothermal firing furnace comprising a.
  2. 제 1항에 있어서,The method of claim 1,
    상기 소성로 내부의 온도를 측정하도록 구비되는 온도센서; 및A temperature sensor provided to measure a temperature in the firing furnace; And
    상기 공기조절부와 인접하여 구비되고 상기 소성로 내부에 충전된 펠렛의 수위를 측정하는 수위센서;A water level sensor provided adjacent to the air conditioner and measuring a level of pellets filled in the firing furnace;
    를 더 포함하여 이루어지는 것을 특징으로 하는 수직형 자열 소성로.Vertical autothermal firing furnace characterized in that it further comprises.
  3. 제 2항에 있어서,The method of claim 2,
    상기 온도센서는 적어도 하나이상 구비되며, 상기 소성로의 높이에 따른 소성로 내부 온도를 측정 가능한 것을 특징으로 하는 수직형 자열 소성로.The temperature sensor is provided with at least one, vertical autothermal firing furnace, characterized in that capable of measuring the internal temperature of the kiln according to the height of the kiln.
  4. 제 1항에 있어서,The method of claim 1,
    상기 소성로는 테이퍼 경사각이 2 ~30°인 수직형 자열 소성로.The firing furnace is a vertical autothermal firing furnace having a tapered inclination angle of 2 ~ 30 °.
  5. 제 1항에 있어서,The method of claim 1,
    상기 배출부는 상기 자열 소성된 펠렛을 일정량을 배출 되도록 하는 스크류피더 또는 핀크러셔가 구비 되는 것을 특징으로 하는 수직형 자열 소성로.The discharge unit is a vertical self-firing kiln characterized in that the screw feeder or pin crusher for discharging a predetermined amount of the self-fired pellets.
  6. 제 1항에 있어서,The method of claim 1,
    상기 소성로는 히터가 구비되거나 화석연료의 연소열을 이용하여 일정온도로 예열하는 것을 특징으로 하는 자열 소성로.The firing furnace is provided with a heater or the autothermal firing furnace, characterized in that preheating to a predetermined temperature using the heat of combustion of fossil fuel.
  7. 제 6항에 있어서,The method of claim 6,
    상기 히터는 상기 소성로 내측 면에 접하여 띠 형상으로 구비되는 수직형 자열 소성로.The heater is a vertical self-heating kiln provided in a belt shape in contact with the inner surface of the kiln.
  8. 제 1항에 있어서,The method of claim 1,
    상기 펠렛 투입부는 상기 펠렛이 일시 저장되어 상기 소성로 내부로 공급하는 호퍼와 상기 호퍼 하부에 구비되어 소성로 내부로 공급되는 펠렛을 일정량 투입되도록 하는 피더를 포함하여 이루어지는 것을 특징으로 하는 수직형 자열 소성로.The pellet input unit comprises a hopper for temporarily storing the pellet is supplied to the interior of the firing furnace and a feeder which is provided in the lower portion of the hopper to feed a predetermined amount of the pellet supplied into the firing furnace.
  9. a) 제 1항내지 8항에서 선택되는 어느 한 항의 수직형 자열 소성로에 탄소를 함유하는 펠렛을 충전 시켜 예열하는 단계; 및a) preheating by filling a pellet containing carbon in a vertical autothermal kiln according to any one of claims 1 to 8; And
    b)상기 예열된 펠렛을 충전 시킨 소성로의 내부에 탄소를 함유하는 펠렛을 연속적으로 투입하고, 상기 탄소를 함유하는 펠렛이 자열 소성되어 생성된 자열 소성체가 하부로 연속적으로 배출하는 단계;b) continuously inserting carbon-containing pellets into an interior of the kiln in which the preheated pellets are filled, and continuously discharging the carbon-containing pellets by autothermal firing of the pellets;
    를 포함하는 자열 소성체 제조 방법.Autothermal fired body manufacturing method comprising a.
  10. 제 9항에 있어서,The method of claim 9,
    상기 펠렛은 탄소함량이 4.5 ~ 15중량%인 것을 특징으로 하는 자열 소성체 제조 방법.The pellets have a carbon content of 4.5 to 15% by weight autothermal fired body manufacturing method characterized in that.
  11. 제 9항에 있어서,The method of claim 9,
    상기 펠렛은 2 ~ 30%의 수분을 함유하는 것을 특징으로 하는 자열 소성체 제조방법.The pellet is a method for producing a autothermal fired body, characterized in that it contains 2 to 30% water.
  12. 제 11항에 있어서, The method of claim 11,
    상기 펠렛은 석탄폐석, 석탄 및 이들의 혼합물로부터 선택되는 탄소 함유 재료 와 레드머드, 백운석, 폐주물사, 일라이트, 펄라이트, 제올라이트, 규조토, 벤토나이트, 질석, 망간슬래그, 점토, 석탄회, 비산재, 바닥재 및 이들의 혼합물로 이루어진 군에서 선택되는 무기질 재료를 포함하는 것을 특징으로 하는 자열 소성체 제조방법.The pellets are carbon-containing materials selected from coal waste-rock, coal and mixtures thereof, and red mud, dolomite, waste foundry sand, illite, pearlite, zeolite, diatomaceous earth, bentonite, vermiculite, manganese slag, clay, coal ash, fly ash, bottom ash and these Method for producing a autothermal fired body, characterized in that it comprises an inorganic material selected from the group consisting of a mixture of.
  13. 제 12항에 있어서,The method of claim 12,
    상기 펠렛은 직경 5 ~ 30mm의 구형 또는 타원형으로 성형하여 제조하는 것을 특징으로 하는 자열 소성체 제조방법.The pellet is a method for producing a autothermal fired body, characterized in that it is produced by molding into a spherical or oval shape of 5 ~ 30mm in diameter.
  14. 제 9항에 있어서,The method of claim 9,
    상기 b)단계에서 상기 펠렛은 800 ~ 1300℃를 유지하여 소성하는 것을 특징으로 하는 자열 소성체 제조방법.In step b), the pellets are fired by maintaining at 800 to 1300 ° C.
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