WO2022052526A1 - 一种电机定子绕组的单根绕线结构 - Google Patents

一种电机定子绕组的单根绕线结构 Download PDF

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Publication number
WO2022052526A1
WO2022052526A1 PCT/CN2021/097866 CN2021097866W WO2022052526A1 WO 2022052526 A1 WO2022052526 A1 WO 2022052526A1 CN 2021097866 W CN2021097866 W CN 2021097866W WO 2022052526 A1 WO2022052526 A1 WO 2022052526A1
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stator
coil layer
outer coil
wound
winding
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PCT/CN2021/097866
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English (en)
French (fr)
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杨云峰
付开强
陈俊吉
吴成保
林海波
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温岭市九洲电机制造有限公司
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Publication of WO2022052526A1 publication Critical patent/WO2022052526A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Definitions

  • the utility model belongs to the technical field of motors, and relates to a single winding structure of a stator winding of a motor.
  • the width of the wire slot between two adjacent stator teeth increases from the inside to the outside, and the number of layers of coils wound outside each stator tooth is the same.
  • the length of the coil layer located in the outer layer is basically the same as the length of the coil layer located in the inner layer, which makes a certain gap between the outermost coil layers wound around two adjacent stator teeth. The coil can't fill the slot better, and there is still room for improvement in the slot fill rate.
  • the purpose of the utility model is to solve the above problems existing in the prior art, and propose a single winding structure of the stator winding of the motor, and the technical problem to be solved is how to wind the coil reasonably and improve the slot full rate.
  • a single winding structure of a stator winding of a motor the stator includes a ring-shaped stator punch, and the circumferential direction of the stator punch is provided with several Stator teeth, there is a stator slot between two adjacent stator teeth, and a number of inner coil layers are wound on the outside of the stator teeth by a single wire.
  • the outer coil layer is wound outside the inner coil layer.
  • the number of parallel winding turns of the outer coil layer is less than the number of parallel winding turns of the inner coil layer.
  • the outer coil layers on the stator teeth are staggered.
  • the setting of the outer coil layer fills the gap between the inner coil layers of the outermost layer wound outside the adjacent two stator teeth, so that more copper wires can be wound outside the stator teeth, and the slot full rate is improved, thereby improving the motor. performance. And because along the radial direction of the stator punch, the number of parallel winding turns of the outer coil layer is less than the number of parallel winding turns of the inner coil layer, and the outer coil layers on two adjacent stator teeth are staggered to prevent the copper wires from mutually Scratch, effectively reduce the inter-turn phenomenon caused by copper wires scraping each other.
  • stator teeth are used as a group, and in the clockwise direction, they are sequentially recorded as the first stator tooth, the second stator tooth and the third stator tooth , the outer coil layers wound on the first stator teeth, the second stator teeth and the third stator teeth are respectively denoted as the first outer coil layer, the second outer coil layer and the third outer coil layer, respectively.
  • the outer coil layer is wound around the inner end of the first stator tooth
  • the second outer coil layer is wound at the middle of the second stator tooth
  • the third outer coil layer is wound around the outer end of the third stator tooth.
  • the gap between two adjacent stator teeth is reasonably used, and more copper wires are arranged, and the outer coil layers can be better staggered, preventing mutual scratches between the copper wires, and effectively reducing the cost of copper wires. Turn-to-turn phenomenon caused by wires scratching each other.
  • the sum of the number of turns of the first outer coil layer, the second outer coil layer and the third outer coil layer wound side by side It is equal to or slightly less than the number of turns of one of the inner coil layers wound side-by-side.
  • This structure is equivalent to adding one layer of coils wound around the adjacent three stator teeth, arranging more copper wires, improving the slot full rate, and thus improving the performance of the motor.
  • the first outer coil layer and the second outer coil layer The number of turns of the juxtaposed winding layer and the third outer coil layer can be somewhat inconsistent, as long as they are staggered and the total cumulative number of turns is close to the number of turns of one inner coil layer.
  • stator teeth are used as a group, and in the clockwise direction, they are sequentially recorded as the fourth stator tooth and the fifth stator tooth , the outer coil layers wound on the fourth stator teeth and the fifth stator teeth are respectively recorded as the fourth outer coil layer and the fifth outer coil layer, and the fourth outer coil layer is wound at the middle of the fourth stator teeth , the fifth outer coil layer is wound around the outer ends of the fifth stator teeth.
  • This arrangement is suitable for the case where the width of the slot bottom is too small.
  • the copper wire may not be embedded in the slot bottom, but only wrapped around the middle and outer ends of the stator teeth.
  • the outer coil layer can be better staggered while arranging more copper wires, preventing mutual scraping between copper wires, and effectively reducing the inter-turn phenomenon caused by mutual scraping of copper wires.
  • the sum of the number of turns of the fourth outer coil layer and the fifth outer coil layer wound side by side is less than that of one layer.
  • more copper wires are arranged as much as possible to improve the slot full rate, thereby improving the performance of the motor.
  • stator teeth are used as a group, and in the clockwise direction, they are sequentially recorded as the sixth stator tooth and the seventh stator tooth , the outer coil layers wound on the sixth stator tooth and the seventh stator tooth are respectively recorded as the sixth outer coil layer and the seventh outer coil layer respectively, and the sixth outer coil layer is wound inside the sixth stator tooth, The seventh outer coil layer is wound on the outside of the seventh stator teeth.
  • the gap between two adjacent stator teeth is reasonably used, and more copper wires are arranged, and the outer coil layers can be better staggered, preventing mutual scratches between the copper wires, and effectively reducing the cost of copper wires. Turn-to-turn phenomenon caused by wires scratching each other.
  • the sum of the number of parallel winding turns of the sixth outer coil layer and the seventh outer coil layer is equal to or slightly less than one The number of turns in which the inner coil layers are wound side-by-side.
  • This structure is equivalent to adding one more layer of coils wound around two adjacent stator teeth, arranging more copper wires, improving the slot full rate, and thus improving the performance of the motor.
  • the number of layers of the inner coil layer is 1-4 layers.
  • the number of layers of the inner coil layer is reasonably arranged according to the width of the slot.
  • the single winding structure of the stator winding of a motor provided by the present invention has the following advantages:
  • This winding structure is provided with an outer coil layer to fill the gap between two adjacent stator teeth, so that more copper wires can be wound outside the stator teeth, more copper wires can be arranged, and the slot full rate can be improved. motor performance.
  • the outer coil layers set in this winding structure are staggered, and the space is used rationally to prevent the mutual scraping between the copper wires, and effectively reduce the inter-turn phenomenon caused by the mutual scraping of the copper wires.
  • FIG. 1 is a schematic structural diagram of Embodiment 1 of the single winding structure of the stator winding of the motor.
  • FIG. 2 is a schematic structural diagram of Embodiment 2 of the single winding structure of the stator winding of the motor.
  • FIG. 3 is a schematic structural diagram of Embodiment 3 of the single winding structure of the stator winding of the motor.
  • FIG. 4 shows the winding mode of the outer coil layer of the single winding structure of the stator winding of the motor, with four stator teeth as a group.
  • stator teeth 11, first stator teeth; 12, second stator teeth; 13, third stator teeth; 14, fourth stator teeth; 15, fifth stator teeth; 16, sixth stator teeth ; 17, the seventh stator tooth; 2, the stator slot; 3, the inner coil layer; 4, the outer coil layer; 41, the first outer coil layer; 42, the second outer coil layer; 43, the third outer coil layer; 44 , the fourth outer coil layer; 45, the fifth outer coil layer; 46, the sixth outer coil layer; 47, the seventh outer coil layer.
  • the stator includes a ring-shaped stator punch. Forty-eight stator teeth 1 are arranged at equal intervals in the circumferential direction of the stator punch. The number of stator teeth 1 can also be fifty-four or sixty, adjacent to each other. There is a stator slot 2 between the two stator teeth 1, and the winding structure includes an inner coil layer 3 and an outer coil layer 4, and the inner coil layer 3 and the outer coil layer 4 are wound by copper wires.
  • the stator teeth 1 are wound with two layers of inner coil layers 3 by a single wire, and an outer coil layer 4 is wound around the stator teeth 1 by a single wire, and the outer coil layer 4 is wound outside the inner coil layer 3 , along the radial direction of the stator punch, the number of parallel winding turns of the outer coil layer 4 is less than the number of parallel winding turns of the inner coil layer 3, and the outer coil layers 4 on the adjacent two stator teeth 1 are staggered.
  • the number of layers of the inner coil layer 3 can be three layers or four layers.
  • stator teeth 1 are sequentially recorded as the first stator tooth 11, the second stator tooth 12 and the third stator tooth 13, the first stator tooth 11, the second stator tooth 12 and the
  • the outer coil layers 4 wound on the third stator teeth 13 are respectively denoted as the first outer coil layer 41 , the second outer coil layer 42 and the third outer coil layer 43 respectively, and the first outer coil layer 41 is wound on the first stator teeth
  • the second outer coil layer 42 is wound at the middle of the second stator tooth 12
  • the third outer coil layer 43 is wound at the outer end of the third stator tooth 13 .
  • the sum of the number of turns of the first outer coil layer 41 , the second outer coil layer 42 and the third outer coil layer 43 wound in parallel is equal to the number of parallel windings of one inner coil layer 3 .
  • the number of turns, the number of turns that the first outer coil layer 41, the second outer coil layer 42 and the third outer coil layer 43 are wound side by side are 1/3 of the number of turns that are wound side by side for one inner coil layer 3.
  • the sum of the number of parallel winding turns of the first outer coil layer 41 , the second outer coil layer 42 and the third outer coil layer 43 is less than the number of parallel winding turns of one inner coil layer 3 .
  • the number of parallel winding turns of the second outer coil layer 42 and the third outer coil layer 43 may be 1/4 of the number of parallel winding turns of one inner coil layer 3, the first outer coil layer 41, the second outer coil layer 42 and the The number of turns of the third outer coil layer 43 wound in parallel may also be 1/5, 1/4 and 1/3 of the number of turns of the inner coil layer 3 wound in parallel.
  • stator teeth are numbered 1, 2, 3...
  • Two inner coil layers 3 are wound around the stator teeth 1-4 in turn, and then the outer coil layer 4 is wound around the stator teeth in the order of stator teeth 4, 2, 1, and 3.
  • two layers of inner coils are wound around the stator teeth 5-8 in turn, and then the outer coil layer 4 is wound around the stator teeth in the order of stator teeth 8, 6, 5, and 7. , until the winding is complete.
  • the structure and principle of this embodiment are basically the same as those of the first embodiment.
  • two stator teeth 1 are used as a group, and in the clockwise direction, they are sequentially recorded as the fourth
  • the stator teeth 14, the fifth stator teeth 15, the outer coil layers 4 wound by the fourth stator teeth 14 and the fifth stator teeth 15 are respectively denoted as the fourth outer coil layer 44 and the fifth outer coil layer 45, and the fourth outer coil layer 44 is wound at the middle of the fourth stator tooth 14, and the fifth outer coil layer 45 is wound at the outer end of the fifth stator tooth 15.
  • the fourth outer coil layer 44 and the fifth outer coil layer 45 The sum of the number of parallel winding turns is less than the number of parallel winding turns of one inner coil layer 3 , and more than half the number of parallel winding turns of one inner coil layer 3 .
  • the number of turns of the fourth outer coil layer 44 and the fifth outer coil layer 45 wound in parallel is 1/3 of the number of turns of the inner coil layer 3 of one layer.
  • the fourth outer coil layer 44 and the fifth The number of turns of the outer coil layer 45 wound in parallel may be 1/3 and 1/2 of the number of turns of the inner coil layer 3 wound in parallel, or 1/4 and 1/2, respectively.
  • the structure and principle of this embodiment are basically the same as those of the first embodiment.
  • two stator teeth 1 are used as a group, and in the clockwise direction, they are sequentially recorded as the sixth
  • the stator teeth 16 and the seventh stator teeth 17, the outer coil layers 4 wound by the sixth stator teeth 16 and the seventh stator teeth 17 are respectively denoted as the sixth outer coil layer 46 and the seventh outer coil layer 47, and the sixth outer coil layer 46 is wound inside the sixth stator tooth 16, and the seventh outer coil layer 47 is wound outside the seventh stator tooth 17, along the radial direction of the stator punch, the sixth outer coil layer 46 and the seventh outer coil layer 47 are wound side by side
  • the sum of the number of turns is equal to the number of turns of the inner coil layer 3 wound side by side, and the number of turns of the sixth outer coil layer 46 and the seventh outer coil layer 47 wound side by side is equal to the number of turns of the inner coil layer 3 wound side by side.
  • the sum of the number of parallel winding turns of the sixth outer coil layer 46 and the seventh outer coil layer 47 is slightly less than the number of parallel winding turns of one inner coil layer 3, and the sixth outer coil layer 46
  • the number of turns wound in parallel with the seventh outer coil layer 47 is 2/5 of the number of turns wound in parallel with the inner coil layer 3, or the number of turns wound in parallel with the sixth outer coil layer 46 and the seventh outer coil layer 47 are respectively It is 2/5 and 1/2 of the number of turns of the inner coil layer 3 wound side by side.
  • stator tooth 1 the stator tooth 11, the second stator tooth 12, the third stator tooth 13, the fourth stator tooth 14, the fifth stator tooth 15, the sixth stator tooth 16, the seventh stator tooth 14 and the seventh Stator teeth 17, stator slots 2, inner coil layer 3, outer coil layer 4, first outer coil layer 41, second outer coil layer 42, third outer coil layer 43, fourth outer coil layer 44, fifth outer coil
  • the terms layer 45, sixth outer coil layer 46, seventh outer coil layer 47, etc. do not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the present invention; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitations.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

本实用新型提供了一种电机定子绕组的单根绕线结构,属于电机技术领域。它解决了现有绕线结构槽满率不够高的问题。本定子包括呈环形的定子冲片,定子冲片的周向等间距设有若干个定子齿,相邻两个定子齿之间具有定子槽,定子齿外通过单线的方式缠绕有若干层内线圈层,定子齿外通过单线的方式还缠绕有一层外线圈层,外线圈层缠绕在内线圈层外,沿定子冲片的径向,外线圈层并列缠绕的圈数少于内线圈层并列缠绕的圈数,相邻两个定子齿上的外线圈层错开设置。本电机定子绕组的单根绕线结构合理缠绕线圈,具有提高槽满率的优点。

Description

一种电机定子绕组的单根绕线结构 技术领域
本实用新型属于电机技术领域,涉及一种电机定子绕组的单根绕线结构。
背景技术
随着科技的不断发展,传统的有刷直流电机逐渐淡出市场,取而代之的是效率更高的无刷直流电机和控制系统。常规的多线无刷直流电机虽然与有刷电机相比效率已经有了很大的提升,但是也存在成品合格率低,端部不整齐等现象,产品在机器嵌线时稳定性差、铜线浪费较多。
针对以上存在的问题,人们发明了单线电机,例如中国专利文献资料公开了一种电动车及电动车用无刷单线电机及其绕组结构[申请号:201821790612.5;授权公告号:CN203734409U],其包括定子,定子包括定子齿、线槽和绕组,其中,定子齿数量为电机工作相数的倍数,线槽数量和定子齿数量相同,绕组采用单线并绕的方式排布在定子齿上,绕组相互连接,定子上布置镶条,绕组在镶条上相互连接。
该种结构的无刷单线电机,沿定子支架的径向,相邻两个定子齿之间线槽的宽度由内向外是增大的,每个定子齿外缠绕的线圈的层数是相同的,且位于外层的线圈层的长度与位于内层的线圈层的长度是基本一致的,这就使相邻两个定子齿外缠绕的最外层的线圈层之间还具有一定的间隙,线圈不能更好的填满线槽,槽满率还有提升的空间。
发明内容
本实用新型的目的是针对现有技术中存在的上述问题,提出了一种电机定子绕组的单根绕线结构,解决的技术问题是如何合理缠绕线圈,提高槽满率。
本实用新型的目的可通过下列技术方案来实现:一种电机定子绕组的单根绕线结构,所述定子包括呈环形的定子冲片,所述定子冲片的周向等间距设有若干个定子齿,相邻两个所述定子齿之间具有定子槽,所述定子齿外通过单线的方式缠绕有若干层内线圈层,其特征在于,所述定子齿外通过单线的方式还缠绕有一层外线圈层,所述外线圈层缠绕在内线圈层外,沿定子冲片的径向,所述外线圈层并列缠绕的圈数少于内线圈层并列缠绕的圈数,相邻两个所述定子齿上的外线圈层错开设置。
外线圈层的设置,填充了相邻两个定子齿外缠绕的最外层的内线圈层之间具有的间隙,使定子齿外可以缠绕更多的铜线,提高槽满率,从而提高电机的性能。且由于沿定子冲片的径向,外线圈层并列缠绕的圈数少于内线圈层并列缠绕的圈数,相邻两个定子齿上的外线圈层错开设置,防止铜线之间的相互刮擦,有效的降低因铜线相互刮擦导致的匝间现象。
在上述的一种电机定子绕组的单根绕线结构中,以三个所述定子齿为一组,沿顺时针方向,依次记为第一定子齿、第二定子齿和第三定子齿,所述第一定子齿、第二定子齿和第三定子齿上缠绕的外线圈层依次分别记为第一外线圈层、第二外线圈层和第三外线圈层,所述第一外线圈层缠绕在第一定子齿的内端,所述第二外线圈层缠绕在第二定子齿的中间处,所述第三外线圈层缠绕在第三定子齿的外端。该种结构,合理利用相邻两个定子齿之间的间隙,布置更多铜线的同时使外线圈层可以更好的错开设置,防止铜线之间的相互刮擦,有效的降低因铜线相互刮擦导致的匝间现象。
在上述的一种电机定子绕组的单根绕线结构中,沿定子冲片的径向,所述第一外线圈层、第二外线圈层和第三外线圈层并列缠绕的圈数的总和等于或者略少于一层所述内线圈层并列缠绕的圈数。该种结构,相当于使相邻三个定子齿外缠绕的线圈多了一层,布置更多的铜线,提高槽满率,从而提高电机的性能,第一外线圈层、第二外线圈层和第三外线圈层各自并列缠绕的圈数多少可以不一致,只要错开且总的累计接近一层内线圈层的圈数即可。
作为另一种情况,在上述的一种电机定子绕组的单根绕线结构中,以两个所述定子齿为一组,沿顺时针方向,依次记为第四定子齿和第五定子齿,所述第四定子齿和 第五定子齿上缠绕的外线圈层依次分别记为第四外线圈层和第五外线圈层,所述第四外线圈层缠绕在第四定子齿的中间处,所述第五外线圈层缠绕在第五定子齿的外端。该种布置方式,适合槽底的宽度过小的情况,铜线可以不嵌入槽底,只缠绕在定子齿的中间处和外端;该种结构,合理利用相邻两个定子齿之间的间隙,布置更多铜线的同时使外线圈层可以更好的错开设置,防止铜线之间的相互刮擦,有效的降低因铜线相互刮擦导致的匝间现象。
在上述的一种电机定子绕组的单根绕线结构中,沿定子冲片的径向,所述第四外线圈层和第五外线圈层并列缠绕的圈数的总和少于一层所述内线圈层并列缠绕的圈数。该种结构,尽可能的布置更多的铜线,提高槽满率,从而提高电机的性能。
作为第三种情况,在上述的一种电机定子绕组的单根绕线结构中,以两个所述定子齿为一组,沿顺时针方向,依次记为第六定子齿和第七定子齿,所述第六定子齿和第七定子齿上缠绕的外线圈层依次分别记为第六外线圈层和第七外线圈层,所述第六外线圈层缠绕在第六定子齿的内部,所述第七外线圈层缠绕在第七定子齿的外部。该种结构,合理利用相邻两个定子齿之间的间隙,布置更多铜线的同时使外线圈层可以更好的错开设置,防止铜线之间的相互刮擦,有效的降低因铜线相互刮擦导致的匝间现象。
在上述的一种电机定子绕组的单根绕线结构中,沿定子冲片的径向,所述第六外线圈层和第七外线圈层并列缠绕的圈数的总和等于或者略少于一层所述内线圈层并列缠绕的圈数。该种结构,相当于使相邻两个定子齿外缠绕的线圈多了一层,布置更多的铜线,提高槽满率,从而提高电机的性能。
在上述的一种电机定子绕组的单根绕线结构中,所述内线圈层的层数为1-4层。内线圈层的层数根据槽的宽度合理布置。
与现有技术相比,本实用新型提供的一种电机定子绕组的单根绕线结构具有以下优点:
1、本绕线结构设置外线圈层,来填充相邻两个定子齿之间的间隙,使定子齿外可以缠绕更多的铜线,布置更多的铜线,提高槽满率,从而提高电机的性能。
2、本绕线结构设置的外线圈层是错开设置的,合理利用空间,防止铜线之间的相互刮擦,有效的降低因铜线相互刮擦导致的匝间现象。
附图说明
图1是本电机定子绕组的单根绕线结构实施例一的结构示意图。
图2是本电机定子绕组的单根绕线结构实施例二的结构示意图。
图3是本电机定子绕组的单根绕线结构实施例三的结构示意图。
图4是本电机定子绕组的单根绕线结构以四个定子齿为一组的外线圈层的缠绕方式。
图中,1、定子齿;11、第一定子齿;12、第二定子齿;13、第三定子齿;14、第四定子齿;15、第五定子齿;16、第六定子齿;17、第七定子齿;2、定子槽;3、内线圈层;4、外线圈层;41、第一外线圈层;42、第二外线圈层;43、第三外线圈层;44、第四外线圈层;45、第五外线圈层;46、第六外线圈层;47、第七外线圈层。
具体实施方式
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。
实施例一
如图1所示,定子包括呈环形的定子冲片,定子冲片的周向等间距设有四十八个定子齿1,定子齿1的数量也可以为五十四个或者六十个,相邻两个定子齿1之间具有定子槽2,绕线结构包括内线圈层3和外线圈层4,内线圈层3和外线圈层4由铜线缠绕而成。
本实施例中,定子齿1外通过单线的方式缠绕有两层内线圈层3,定子齿1外通过单线的方式还缠绕有一层外线圈层4,外线圈层4缠绕在内线圈层3外,沿定子冲片的 径向,外线圈层4并列缠绕的圈数少于内线圈层3并列缠绕的圈数,相邻两个定子齿1上的外线圈层4错开设置,在实际生产中,内线圈层3的层数可以为三层或者四层。
以三个定子齿1为一组,沿顺时针方向,依次记为第一定子齿11、第二定子齿12和第三定子齿13,第一定子齿11、第二定子齿12和第三定子齿13上缠绕的外线圈层4依次分别记为第一外线圈层41、第二外线圈层42和第三外线圈层43,第一外线圈层41缠绕在第一定子齿11的内端,第二外线圈层42缠绕在第二定子齿12的中间处,第三外线圈层43缠绕在第三定子齿13的外端。
本实施例中,沿定子冲片的径向,第一外线圈层41、第二外线圈层42和第三外线圈层43并列缠绕的圈数的总和等于一层内线圈层3并列缠绕的圈数,第一外线圈层41、第二外线圈层42和第三外线圈层43并列缠绕的圈数均为一层内线圈层3并列缠绕的圈数的1/3,在实际生产中,第一外线圈层41、第二外线圈层42和第三外线圈层43并列缠绕的圈数的总和少于一层内线圈层3并列缠绕的圈数,第一外线圈层41、第二外线圈层42和第三外线圈层43并列缠绕的圈数可以均为一层内线圈层3并列缠绕的圈数的1/4,第一外线圈层41、第二外线圈层42和第三外线圈层43并列缠绕的圈数也可以分别为一层内线圈层3并列缠绕的圈数的1/5、1/4和1/3。
如图4所示,以四十八槽为例,沿顺时针方向,将定子齿依次编为1、2、3……46、47、48号,以四个定子齿为一组,沿顺时针方向依次在定子齿1-4外缠绕两层内线圈层3,然后按定子齿4、2、1、3的顺序在定子齿外缠绕外线圈层4。再沿顺时针方向依次在定子齿5-8外缠绕两层内线圈成,然后按定子齿8、6、5、7的顺序在定子齿外缠绕外线圈层4,按以上的顺序,依次缠绕,直到缠绕完成。
实施例二
如图2所示,本实施例同实施例一的结构和原理基本相同,不同的地方在于,本实施例中,以两个定子齿1为一组,沿顺时针方向,依次记为第四定子齿14和第五定子齿15,第四定子齿14和第五定子齿15缠绕的外线圈层4依次分别记为第四外线圈层44和第五外线圈层45,第四外线圈层44缠绕在第四定子齿14的中间处,第五外线圈层45缠绕在第五定子齿15的外端,沿定子冲片的径向,第四外线圈层44和第五外线圈层45并列缠绕的圈数的总和少于一层内线圈层3并列缠绕的圈数,且多于一层内线圈层3并列缠绕的圈数的一半。第四外线圈层44和第五外线圈层45并列缠绕的圈数均为一层内线圈层3并列缠绕的圈数的1/3,在实际生产中,第四外线圈层44和第五外线圈层45并列缠绕的圈数可以分别为一层内线圈层3并列缠绕的圈数的1/3和1/2,也可分别为1/4和1/2。
实施例三
如图3所示,本实施例同实施例一的结构和原理基本相同,不同的地方在于,本实施例中,以两个定子齿1为一组,沿顺时针方向,依次记为第六定子齿16和第七定子齿17,第六定子齿16和第七定子齿17缠绕的外线圈层4依次分别记为第六外线圈层46和第七外线圈层47,第六外线圈层46缠绕在第六定子齿16的内部,第七外线圈层47缠绕在第七定子齿17的外部,沿定子冲片的径向,第六外线圈层46和第七外线圈层47并列缠绕的圈数的总和等于一层内线圈层3并列缠绕的圈数,第六外线圈层46和第七外线圈层47并列缠绕的圈数均为一层内线圈层3并列缠绕的圈数的1/2,在实际生产中,第六外线圈层46和第七外线圈层47并列缠绕的圈数的总和略少于一层内线圈层3并列缠绕的圈数,第六外线圈层46和第七外线圈层47并列缠绕的圈数均为一层内线圈层3并列缠绕的圈数的2/5,或者第六外线圈层46和第七外线圈层47并列缠绕的圈数分别为一层内线圈层3并列缠绕的圈数的2/5和1/2。
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。
尽管本文较多地使用了定子齿1、第一定子齿11、第二定子齿12、第三定子齿13、第四定子齿14、第五定子齿15、第六定子齿16、第七定子齿17、定子槽2、内线圈层3、外线圈层4、第一外线圈层41、第二外线圈层42、第三外线圈层43、第四外线圈层44、第五外线圈层45、第六外线圈层46、第七外线圈层47等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。

Claims (8)

  1. 一种电机定子绕组的单根绕线结构,所述定子包括呈环形的定子冲片,所述定子冲片的周向等间距设有若干个定子齿(1),相邻两个所述定子齿(1)之间具有定子槽(2),所述定子齿(1)外通过单线的方式缠绕有若干层内线圈层(3),其特征在于,所述定子齿(1)外通过单线的方式还缠绕有一层外线圈层(4),所述外线圈层(4)缠绕在内线圈层(3)外,沿定子冲片的径向,所述外线圈层(4)并列缠绕的圈数少于内线圈层(3)并列缠绕的圈数,相邻两个所述定子齿(1)上的外线圈层(4)错开设置。
  2. 根据权利要求1所述的一种电机定子绕组的单根绕线结构,其特征在于,以三个所述定子齿(1)为一组,沿顺时针方向,依次记为第一定子齿(11)、第二定子齿(12)和第三定子齿(13),所述第一定子齿(11)、第二定子齿(12)和第三定子齿(13)上缠绕的外线圈层(4)依次分别记为第一外线圈层(41)、第二外线圈层(42)和第三外线圈层(43),所述第一外线圈层(41)缠绕在第一定子齿(11)的内端,所述第二外线圈层(42)缠绕在第二定子齿(12)的中间处,所述第三外线圈层(43)缠绕在第三定子齿(13)的外端。
  3. 根据权利要求2所述的一种电机定子绕组的单根绕线结构,其特征在于,沿定子冲片的径向,所述第一外线圈层(41)、第二外线圈层(42)和第三外线圈层(43)并列缠绕的圈数的总和等于或者略少于一层所述内线圈层(3)并列缠绕的圈数。
  4. 根据权利要求1所述的一种电机定子绕组的单根绕线结构,其特征在于,以两个所述定子齿(1)为一组,沿顺时针方向,依次记为第四定子齿(14)和第五定子齿(15),所述第四定子齿(14)和第五定子齿(15)上缠绕的外线圈层(4)依次分别记为第四外线圈层(44)和第五外线圈层(45),所述第四外线圈层(44)缠绕在第四定子齿(14)的中间处,所述第五外线圈层(45)缠绕在第五定子齿(15)的外端。
  5. 根据权利要求4所述的一种电机定子绕组的单根绕线结构,其特征在于,沿定子冲片的径向,所述第四外线圈层(44)和第五外线圈层(45)并列缠绕的圈数的总和少于一层所述内线圈层(3)并列缠绕的圈数。
  6. 根据权利要求1所述的一种电机定子绕组的单根绕线结构,其特征在于,以两个所述定子齿(1)为一组,沿顺时针方向,依次记为第六定子齿(16)和第七定子齿(17),所述第六定子齿(16)和第七定子齿(17)上缠绕的外线圈层(4)依次分别记为第六外线圈层(46)和第七外线圈层(47),所述第六外线圈层(46)缠绕在第六定子齿(16)的内部,所述第七外线圈层(47)缠绕在第七定子齿(17)的外部。
  7. 根据权利要求6所述的一种电机定子绕组的单根绕线结构,其特征在于,沿定子冲片的径向,所述第六外线圈层(46)和第七外线圈层(47)并列缠绕的圈数的总和等于或者略少于一层所述内线圈层(3)并列缠绕的圈数。
  8. 根据权利要求1-7任意一项所述的一种电机定子绕组的单根绕线结构,其特征在于,所述内线圈层(3)的层数为1-4层。
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