WO2022047866A1 - Coil winding apparatus and bobbin - Google Patents
Coil winding apparatus and bobbin Download PDFInfo
- Publication number
- WO2022047866A1 WO2022047866A1 PCT/CN2020/117794 CN2020117794W WO2022047866A1 WO 2022047866 A1 WO2022047866 A1 WO 2022047866A1 CN 2020117794 W CN2020117794 W CN 2020117794W WO 2022047866 A1 WO2022047866 A1 WO 2022047866A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bobbin
- winding
- fittings
- sleeve hole
- driver
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R9/00—Transducers of moving-coil, moving-strip, or moving-wire type
- H04R9/02—Details
- H04R9/04—Construction, mounting, or centering of coil
Definitions
- the invention relates to the technical field of voice coil manufacturing, in particular to a coil winding device and a winding shaft.
- a loudspeaker is a transducer device that converts an electrical signal into an acoustic signal.
- the voice coil is forced to move in a magnetic field in an electrified state, thereby driving the diaphragm to vibrate and generate sound.
- the bobbin can assist in the winding of the coil and the bonding and fixing of a preset number of coils, and when the coil that has been wound is re-inserted into the bobbin or the position is adjusted on the bobbin, the structure of the coil is not easy to be biased. It is beneficial to improve the yield rate of voice coil production.
- the coil winding device adopts the bobbin, which can reduce the structural deviation during the movement of the coil, and is beneficial to improve the yield of the voice coil.
- the present invention provides a bobbin, comprising a first body for connection, a second body for auxiliary winding, and a third body for auxiliary bonding, one end of the second body is fixed to the first body , the other end of the second body is fixed with the third body; wherein the cross section of the second body is similar to that of the third body, and the area of the cross section of the second body is larger than that of the third body.
- the coil When the above bobbin is used in the production of voice coils, the coil can be wound through the second body, and the wound coil can be moved on the second body; and when the coil needs to be bonded and fixed, the third body can be used to carry the load
- the coil that has already been made because the cross-sectional area of the third body is smaller than the cross-section of the second body, it is convenient to insert the coil that has been made into the third body or move on the third body.
- the structure is not easy to be offset; at the same time, by moving the coil on the second body, the coils on the third body and the second body are closely attached to each other. Since the metal wire itself is coated with glue, the third body can be heated after heating.
- the coils on the body and the second body are fixed to form a voice coil.
- the bobbin can assist in the winding of the coil and the bonding and fixing of a preset number of coils, and the coil structure is not easy when the coil that has been wound is re-inserted into the bobbin or the position is adjusted on the bobbin. Offset occurs, which is beneficial to improve the yield of voice coil production.
- the cross section of the second body and the cross section of the third body are both circular, and the diameter of the cross section of the second body is larger than the diameter of the cross section of the third body.
- the free end of the third body is provided with an introduction portion, and the introduction portion is a rounded corner structure or an inverted cone angle structure.
- the present invention provides a coil winding device, including a winding unit, a winding auxiliary unit and a rotating unit;
- the winding unit includes a mounting member, a winding shaft, and a first driver, and one end of the mounting member is provided with a mounting hole , the winding shaft is penetrated in the installation hole, and the first driver is used to drive the winding shaft to reciprocate relative to the depth direction of the installation hole;
- the winding auxiliary unit is provided with a sleeve hole, and the sleeve hole is sleeved and matched with the winding shaft, so that the winding
- the auxiliary unit and the mounting piece are arranged at intervals to form a limiting space;
- the rotating unit can drive the winding shaft to rotate, or the rotating unit can drive the centerline of the winding unit and the winding auxiliary unit to rotate synchronously.
- the first driver When the above-mentioned coil winding device is in use, the first driver is actuated to move the winding shaft to the first preset position. One end of the metal wire is fixed on the bobbin, and the rotating unit acts to rotate the bobbin, so that the metal wire is wound on the bobbin to form the first coil. After the first coil is obtained, the first driver acts to move the winding shaft, so that the first coil moves out of the limiting space. Then, one end of the metal wire is fixed on the bobbin, and the rotating unit operates again to make the bobbin rotate, so that the metal wire is wound on the bobbin to form a second coil.
- the third body can be used to carry the coils that have already been made, because the cross-sectional area of the third body is smaller than that of the second body.
- the cross section is convenient to insert the coil that has already been made into the third body or move on the third body.
- the structure of the coil is not easy to shift; at the same time, by moving the coil on the second body, the third body is Since the metal wire itself is coated with glue, the coils on the third body and the second body can be fixed into a voice coil after heating.
- the coil winding device adopts the bobbin, which can reduce the structural deviation during the movement of the coil, which is beneficial to improve the yield of the voice coil.
- the winding auxiliary unit includes a connecting piece, at least two fitting pieces, and a second driver, all the fitting pieces cooperate to form a sleeve hole, an escape space is provided between the sleeve hole and the connecting piece, and the sleeve hole is connected to the connecting piece.
- the bobbin is sleeved and matched, so that the fitting piece and the mounting piece are spaced apart to form a limiting space, and the second driver drives at least one fitting piece to move, so that the sleeve hole is opened or closed.
- the second driver operates to make the sleeve hole open; then the first driver operates to move the winding shaft to the first preset position, and then close the sleeve hole.
- One end of the metal wire is fixed on the spool, and the rotating unit acts to make the spool rotate or the spool and the fittings rotate synchronously along the center line of the spool, so that the metal wire is wound on the spool to form the first coil.
- the second driver acts again to open the sleeve hole, and the first driver acts to move the winding shaft, so that the first coil moves out of the limit space, and is arranged in the avoidance space and is arranged on the third body superior.
- close the sleeve hole fix one end of the metal wire on the spool, and the rotating unit moves again to make the spool rotate or the spool and the fittings rotate synchronously along the center line of the spool, so that the metal wire is wound on the spool.
- Weave to form the second loop in this way, in the reciprocating operation, at least two coils can be wound on the same bobbin, and the influence of the coils already wound on the newly wound coils can be avoided.
- each fitting is rotatable relative to the connecting piece; the number of fittings corresponds to the number of second drivers, and one second driver drives one fitting to rotate; or the winding auxiliary unit further comprises:
- the linking piece is rotatably arranged on the connecting piece, and the second driver drives all the matching pieces to rotate synchronously through the linking piece, so that the sleeve hole is opened or closed.
- one side of the fitting member is disposed toward the bobbin, and one side of the fitting member is provided with a concave surface for forming a sleeve hole, and the fitting member is further provided with a pressing end and a pressure bearing end arranged at intervals on both ends of the concave surface.
- the connecting member is provided with an accommodating hole for clearance fit with the bobbin, and the accommodating hole is arranged above the sleeve hole to form an escape space.
- each fitting can be automatically reset, so that one side of all fittings cooperate to form a socket.
- an elastic reset member is provided between two adjacent matching members, so that the matching member can be automatically reset; or the matching member can be elastically reset on the connecting member, so that the matching member can automatically reset.
- the rotating unit includes a first rotator and a second rotator, the first rotator is used to drive the spool to rotate, the second rotator is used to drive the fitting to rotate, and the first rotator and the second rotator are in phase with each other. Matching makes the bobbin and the fitting piece rotate synchronously along the center line of the bobbin.
- FIG. 1 is a schematic structural diagram of a coil winding device in an embodiment
- Fig. 2 is the partial enlarged schematic diagram of A shown in Fig. 1;
- FIG. 3 is a schematic view of the sleeve hole of the coil winding device shown in FIG. 1 in an open state;
- Fig. 4 is the partial enlarged schematic diagram of B shown in Fig. 3;
- FIG. 5 is a schematic front view of the coil winding device shown in FIG. 1;
- Fig. 6 is the sectional schematic diagram of A-A shown in Fig. 5;
- Fig. 7 is a partial enlarged schematic diagram of C shown in Fig. 6;
- FIG. 8 is a schematic structural diagram of the bobbin shown in FIG. 6;
- FIG. 9 is a schematic front view of the bobbin shown in FIG. 8.
- FIG. 10 is a schematic structural diagram of a coil winding device in another embodiment
- FIG. 11 is a schematic bottom view of the coil winding device shown in FIG. 10;
- Figure 12 is a schematic cross-sectional view of B-B shown in Figure 11;
- Figure 13 is a schematic side view of the coil winding device shown in Figure 10;
- FIG. 14 is a schematic cross-sectional view of C-C shown in FIG. 13 .
- winding unit 110, mounting piece; 112, mounting hole; 120, winding shaft; 122, first body; 124, second body; 126, third body; 128, introduction part; 130, first driver; 200, winding auxiliary unit; 210, connecting piece; 212, accommodating hole; 220, fitting piece; 221, concave surface; 222, pressing end; 223, bearing end; 230, second driver; 240, sleeve hole; 250 , Limiting space; 260, Avoiding space; 300, Rotating unit; 400, Coil.
- the first embodiment provides a coil winding device, including a winding unit 100 , a winding auxiliary unit 200 and a rotation unit 300 .
- the winding unit 100 includes a mounting member 110, a bobbin 120, and a first driver 130.
- One end of the mounting member 110 is provided with a mounting hole 112, and the bobbin 120 passes through the mounting hole 112.
- the first driver 130 is used for driving the winding.
- the bobbin 120 reciprocates with respect to the depth direction of the mounting hole 112 .
- the winding auxiliary unit 200 is provided with a sleeve hole 240 , and the sleeve hole 240 is sleeved and matched with the winding shaft 120 , and the winding auxiliary unit 200 is spaced from the mounting member 110 to form a limiting space 250 .
- the rotating unit 300 can drive the spool 120 to rotate, or the rotating unit 300 can drive the spool 120 and the fitting 220 to rotate synchronously along the center line of the spool 120 .
- the bobbin 120 includes a first body 122 for connection, a second body 124 for auxiliary winding, and a third body 126 for auxiliary bonding.
- the second body 124 One end of the second body 124 is fixed to the first body 126, and the other end of the second body 124 is fixed to the third body 126; wherein, the cross-section of the second body 124 is similar to that of the third body 126, and the cross-section of the second body 124 The area is larger than the cross section of the third body 126 .
- the first driver 130 When the above-mentioned coil winding device is in use, the first driver 130 is actuated, so that the winding shaft 120 is moved to the first preset position. One end of the metal wire is fixed on the bobbin 120 , and the rotating unit 300 operates to rotate the bobbin 120 , so that the metal wire is wound on the bobbin 120 to form the first coil 400 . After the first coil 400 is obtained, the first driver 130 operates to move the bobbin 120 so that the first coil 400 moves out of the limiting space. Then, one end of the metal wire is fixed on the spool 120 , and the rotating unit 300 operates again to rotate the spool 120 , so that the metal wire is wound on the spool 120 to form the second coil 400 .
- the third body 126 can be used to carry the coils 400 that have already been produced, because the cross-sectional area of the third body 126 is smaller than
- the cross section of the second body 124 is convenient for the coil 300 that has been fabricated to be inserted into the third body 126 or moved on the third body 126.
- the structure of the coil 400 is not easily displaced;
- the coils on the second body 124 (not cooled) make the third body 126 and the coil 400 on the second body 124 close to each other. Since the metal wire itself is coated with glue, the third body 126 and the third body 126 can be heated after heating.
- the coil 400 on the second body 124 is fixed as a voice coil. In this way, the coil winding device adopts the bobbin 120, which can reduce the structural deviation during the movement of the coil 400, which is beneficial to improve the yield of the voice coil.
- first drive 130 includes but is not limited to telescopic rods, telescopic plates, telescopic rods, pneumatic rods, hydraulic rods, linear motors and other power equipment that directly provide telescopic power, and also includes the use of rack and pinion mechanisms + motors , screw nut mechanism + motor and other devices that indirectly provide telescopic power to realize the reciprocating movement of the winding shaft 120 .
- the rotating unit 300 includes equipment that directly provides rotating power, such as a servo motor and a rotating hydraulic cylinder, as well as other equipment that indirectly provides rotating power, such as a pneumatic rod + rack and pinion mechanism, a hydraulic rod + a crank-rocker mechanism or Crank-slider mechanism. All of the above can be implemented in the prior art, and details are not repeated here.
- cross-section of the second body and the cross-section of the third body can be polygonal, elliptical, circular, or the like.
- the cross section of the second body and the cross section of the third body are both circular, and the diameter of the cross section of the second body is larger than the cross section of the third body diameter of. In this way, it is convenient to obtain a circular coil.
- the free end of the third body is provided with an introduction portion 128 , and the introduction portion 128 has a rounded corner structure or a reversed tapered corner structure. In this way, it is convenient to use the introduction part to introduce the coil that has been made into the third body, and to connect with the voice coil pick-and-place manipulator.
- the winding auxiliary unit 200 includes a connecting member 210 , at least two matching members 220 , and a second driver 230 , all matching members 220
- the sleeve hole 240 is formed in cooperation with the sleeve hole 240 and the connecting piece 210 is provided with an escape space 260.
- the sleeve hole 240 is sleeved and matched with the bobbin 120, so that the matching piece 220 and the mounting piece 110 are spaced apart to form a limiting space 250.
- Two drivers 230 drive at least one fitting 220 to move, so that the sleeve hole 240 is opened or closed; the rotating unit 300 can drive the spool 120 to rotate, or the rotating unit 300 can drive the spool 120 and the fitting 220 to synchronize along the center line of the spool 120 rotate.
- the second driver 230 operates to keep the sleeve hole 240 in an open state; then the first driver 130 operates to move the bobbin 120 to the first preset position, and then closes the sleeve hole 240 .
- One end of the metal wire is fixed on the spool 120, and the rotating unit 300 operates to rotate the spool 120 or the spool 120 and the fitting 220 rotate synchronously along the center line of the spool 120, so that the metal wire is wound on the spool 120.
- a first coil 400 is formed.
- the second driver 230 moves again to open the sleeve hole 240 , and the first driver 130 moves to move the bobbin 120 , so that the first coil 400 moves out of the limiting space 250 and is disposed in the avoidance space 260 , and is disposed on the third body 126 .
- the sleeve hole 240 is closed again, and one end of the metal wire is fixed on the spool 120.
- the rotating unit 300 operates again to make the spool 120 rotate or the spool 120 and the fitting 220 rotate synchronously along the center line of the spool 120, so that the The metal wire is wound on the spool 120 to form the second coil 400 . In this way, in the reciprocating operation, at least two coils 400 can be wound on the same bobbin 120 , and the influence of the coils 400 already wound on the coils 400 that are newly wound later can be avoided.
- the "second driver 230" can be set according to the required movement mode of the fitting 220, including a robot operating arm, a telescopic device, a reciprocating moving device, a swing driving device, and the like.
- the "movement of the fitting member 220" includes rotation, movement, swing, etc., as long as the opening or closing of the sleeve hole 240 can be realized.
- the "winding reel 120" and the “mounting member 110” can be arranged opposite to each other (as shown in Fig. 6), or they can be arranged on the same side (as shown in Fig. 10), that is, the “mounting member 110" can be arranged on the " It can be above or below the bobbin 120 ′′, as long as the bobbin 120 can be inserted into the “installation hole 112 ”.
- the spool 120 is disposed below the mounting member 110 , the spool 120 can be moved upward and inserted into the mounting hole 112 , and the rotating unit 300 can drive the mounting member 110 to rotate,
- the mounting member 110 is connected with the bobbin 120 in a driving manner, and the bobbin 120 can be driven to rotate by rotating the mounting member 110, which is easy to implement.
- each fitting member 220 is rotatable relative to the connecting member 210 .
- the opening or closing of the sleeve hole 240 is realized by the rotation of the fitting member 220 .
- the number of the fittings 220 corresponds to the number of the second drivers 230 one-to-one, and one second driver 230 drives one fitting 220 to rotate.
- the synchronous rotation of the fitting member 220 is realized by the linkage control of the second driver 230 , and the opening or closing of the sleeve hole 240 is realized.
- the number of matching pieces 220 is three
- the number of the second drivers 230 is also three
- one second driver 230 drives one matching piece 220 to rotate; in this way, three second drivers 230 work synchronously to achieve three
- the two fittings rotate synchronously to realize the opening or closing of the sleeve hole 240 .
- the winding auxiliary unit 200 further includes a linkage member (not shown), the matching member 220 is rotatably disposed on the connecting member 210, and the second driver 230 drives all the matching members 220 to rotate synchronously through the linkage member, so that the The sleeve hole 240 is open or closed.
- the cooperation of the second driver 230 and the linkage member is used to realize the synchronous rotation of the matching member 220 , and to realize the synchronous opening or closing of the sleeve hole 240 .
- the linkage member is a flexible transmission member (such as a belt, a chain, etc.) and can synchronously drive all the matching members 220 to rotate, that is, the matching member 220 is provided with a matching portion that cooperates with the flexible transmission member, such as a pulley structure or a sprocket structure, and then
- the opening or closing of the sleeve hole 240 can be realized by using the linkage to realize the synchronous movement of all the matching parts 220 .
- the fitting member 220 can be swingably disposed on the connecting member 210 . In this way, the opening or closing of the sleeve hole 240 is realized by the swinging of the fitting member 220 .
- one end of the fitting 220 is drivingly connected with the second driver 230 , and the other end of the fitting 220 is matched with the other end of the other fitting 220 to form a sleeve hole 240 .
- one end of the fitting 220 can be driven to swing by the second driver 230 , that is, the other end of the fitting 220 can also be swung to realize the opening or closing of the sleeve hole 240 .
- the second driver 230 includes, but is not limited to, telescopic rods, telescopic plates, telescopic rods, pneumatic rods, hydraulic rods, linear motors, and other power equipment that directly provides telescopic power, and also includes a rack-and-pinion mechanism + motor, screw nut, etc.
- the mechanism + motor etc. indirectly provide telescopic power to realize the reciprocating swing of the fitting 220 .
- the number of fittings 220 corresponds to the number of second drivers 230 one-to-one, and one second driver 230 drives one fitting 220 to swing, or the second driver 230 drives the fitting 220 to swing synchronously through the linkage.
- one side of the fitting 220 is disposed toward the bobbin 120 , and one side of the fitting 220 is provided with a concave surface 221 for forming the sleeve hole 240 , the fitting 220 is also provided with a pressing end 222 and a pressure-bearing end 223 arranged at both ends of the concave surface 221 at intervals; , the pressing end 222 of one of the fittings 220 abuts against the pressure-bearing end 223 of the other fitting 220 .
- the sleeve hole 240 is formed by the cooperation of the concave surface 221, which is convenient for close cooperation with the bobbin 120; at the same time, the limit structure is formed by the cooperation of the pressing end 222 and the pressure bearing end 223 of the other fitting, and the mechanical limit is directly used to It is avoided that the resetting of the sleeve hole 240 is unreliable or the repositioning of the sleeve hole 240 is too small due to the over-rotation of the fittings, which squeezes the spool 120 and damages the outer surface of the spool 120, so that the fitting between the fittings is more reliable.
- the connecting member 210 and the fitting member 220 are spaced apart to form the avoidance space 260 (as shown in FIG. 2 , FIG. 4 , and FIG. 5 ).
- the connecting member 210 is provided with an accommodating hole 212 for clearance fit with the bobbin 120 , and the accommodating hole 212 is arranged above the sleeve hole 240 to form a space for avoidance. Space 260.
- each fitting 220 can be automatically reset, so that one side of all fittings 220 cooperates to form a sleeve 240 .
- the second driver 230 only needs to provide the power to open the sleeve hole 240, so as to avoid the second driver 230 being powered on all the time and wasting electricity costs.
- an elastic reset member is provided between two adjacent matching members 220, so that the matching member 220 can be automatically reset; or the matching member 220 can be elastically reset on the connecting member 210, so that the matching member 220 can automatically reset reset.
- the automatic reset of the fitting 220 is realized by using the elastic automatic reset technology.
- an elastic restoring force can be set between the fitting 220 and the fitting 220, and an elastic reset can also be set between the fitting 220 and the connecting piece 210. force.
- the rotating unit 300 includes a first rotator (not shown) and a second rotator (not shown), the first rotator is used to drive the spool 120 to rotate, The second rotator is used to drive the matching piece 220 to rotate, and the first rotator cooperates with the second rotator, so that the spool 120 and the matching piece 220 rotate synchronously along the center line of the spool 120 .
- the synchronous rotation of the bobbin 120 and the fitting 220 is realized by the linkage control of the first rotator and the second rotator, so as to realize the winding of the metal wire, so as to obtain the corresponding coil 400 .
- the spool 120 and the matching piece 220 rotate synchronously, which is beneficial to reduce the wear between the two, and is beneficial to improve the service life of the spool 120 .
- a certain body and “a certain part” can be a part of the corresponding “component”, that is, “a certain body”, “a certain part” and the “other parts of the component” are integrally formed; “Other parts” of a separate component, that is, “a body” and “a part” can be manufactured independently, and then combined with “other parts of the component” to form a whole.
- the expression of the above-mentioned “some body” and "a certain part” in the present invention is only one of the embodiments, for the convenience of reading, rather than limiting the scope of protection of the present invention, as long as the above features are included and the functions are the same, it should be understood as Equivalent technical solutions of the present invention.
- first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
- plurality means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
- the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
- installed may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
- a first feature "on” or “under” a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch.
- the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
- the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
- an element when an element is referred to as being “fixed on”, “disposed on”, “fixed on” or “mounted on” another element, it can be directly on the other element or an intervening element may also be present .
- an element When an element is referred to as being “connected” to another element, it can be directly connected to the other element or intervening elements may also be present.
- one element when one element is considered to be a "fixed transmission connection” to another element, the two can be fixed in a detachable connection, or can be fixed in a non-detachable connection, as long as power transmission can be achieved, such as socket connection, snap connection. , integral molding fixing, welding, etc., can be realized in the prior art, and will not be redundant here.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Reciprocating, Oscillating Or Vibrating Motors (AREA)
Abstract
A coil winding apparatus and a bobbin (120), the coil winding apparatus comprising a winding unit (100), a winding assistance unit (200), and a rotation unit (300); the winding unit (100) comprises a mounting member (110), a bobbin (120), and a first driver (130), one end of the mounting member (110) being provided with a mounting hole (112), the bobbin (120) passing through the mounting hole (112), and the first driver (130) being used for driving the bobbin (120) to make a reciprocating movement relative to the direction of depth of the mounting hole (112); the winding assistance unit (200) comprises a connecting member (210), engaging members (220), and a second driver (230), one side of all of the engaging members (220) being engaged to form a sleeve hole (240), an avoidance space (260) being provided between the sleeve hole (240) and the connecting member (210), the sleeve hole (240) having a sleeve fit with the bobbin (120) such that the engaging members (220) and the mounting member (110) are spaced apart to form a limiting space (250), and the second driver (230) driving the engaging members (220) to move so that the sleeve hole (240) opens or closes; and the rotation unit (300) can drive the bobbin (120) to rotate or the rotation unit (300) can drive the bobbin (120) and the engaging members (220) to rotate synchronously along the centre line of the bobbin (120).
Description
本发明涉及音圈制作技术领域,特别是涉及一种线圈绕制装置及绕线轴。The invention relates to the technical field of voice coil manufacturing, in particular to a coil winding device and a winding shaft.
扬声器是一种把电信号转变为声信号的换能器件,音圈在通电状态下在磁场中受力运动,从而带动振膜振动,产生声音。A loudspeaker is a transducer device that converts an electrical signal into an acoustic signal. The voice coil is forced to move in a magnetic field in an electrified state, thereby driving the diaphragm to vibrate and generate sound.
目前,具有至少两个线圈的音圈制作时,第一个线圈在绕线轴上绕制完成后,还需要在绕线轴上绕制其他线圈,最后再将绕制好线圈在绕线轴上紧贴进行粘接固定。此过程中,需要将已经绕制后的线圈重新套入绕线轴或在绕线轴上调整位置时,但已经绕制后的线圈冷却收缩会与绕线轴发生过渡配合,而导致已经绕制好的线圈重新套入绕线轴或在绕线轴上调整位置时,线圈的结构容易发生偏移,导致音圈制作的良品率低。At present, when a voice coil with at least two coils is manufactured, after the first coil is wound on the bobbin, other coils need to be wound on the bobbin, and finally the wound coils are tightly attached to the bobbin. Glue and fix. During this process, it is necessary to re-insert the wound coil into the bobbin or adjust the position on the bobbin, but the cooling and shrinkage of the wound coil will cause a transition fit with the bobbin, resulting in the wounded coil. When the coil is re-inserted into the bobbin or the position is adjusted on the bobbin, the structure of the coil is prone to shift, resulting in a low yield of the voice coil.
基于此,有必要提供一种线圈绕制装置及绕线轴。该绕线轴能够辅助进行线圈的绕制,以及预设数量的线圈的粘接固定,且导致已经绕制好的线圈重新套入绕线轴或在绕线轴上调整位置时,线圈的结构不易发生偏移,有利于提高音圈制作的良品率。该线圈绕制装置采用了该绕线轴,能够减少线圈移动过程中结构偏移,有利于提高音圈制作的良品率。Based on this, it is necessary to provide a coil winding device and a winding shaft. The bobbin can assist in the winding of the coil and the bonding and fixing of a preset number of coils, and when the coil that has been wound is re-inserted into the bobbin or the position is adjusted on the bobbin, the structure of the coil is not easy to be biased. It is beneficial to improve the yield rate of voice coil production. The coil winding device adopts the bobbin, which can reduce the structural deviation during the movement of the coil, and is beneficial to improve the yield of the voice coil.
其技术方案如下:Its technical solutions are as follows:
一方面,本发明提供一种绕线轴,包括用于连接的第一本体、用于辅助绕线的第二本体以及用于辅助粘接的第三本体,第二本体的一端与第一本体固定,第二本体的另一端与第三本体固定;其中,第二本体的横截面与第三本体的横截面相似,且第二本体的横截面的面积大于第三本体的横截面。In one aspect, the present invention provides a bobbin, comprising a first body for connection, a second body for auxiliary winding, and a third body for auxiliary bonding, one end of the second body is fixed to the first body , the other end of the second body is fixed with the third body; wherein the cross section of the second body is similar to that of the third body, and the area of the cross section of the second body is larger than that of the third body.
上述绕线轴应用于音圈制作时,线圈可以通过第二本体进行绕制,绕制好的线圈可以在第二本体上移动;而需要进行线圈的粘接固定时,可以利用第三本体进行承载已经制作好的线圈,由于第三本体的横截面的面积小于第二本体的横截面,便于将已经制作好的线圈的套入第三本体或在第三本体上移动,此过程中,线圈的结构不易发生偏移;同时通过移动在第二本体上的线圈,使得第三本体和第二本体上的线圈相互紧贴,由于金属线上本身涂抹有粘胶,故加热后即可将第三本体和第二本体上的线圈固定成音圈。如此,该绕线轴能够辅助进行线圈的绕制,以及预设数量的线圈的粘接固定,且导致已经绕制好的线圈重新套入绕线轴或在绕线轴上调整位置时,线圈的结构不易发生偏移,有利于提高音圈制作的良品率。When the above bobbin is used in the production of voice coils, the coil can be wound through the second body, and the wound coil can be moved on the second body; and when the coil needs to be bonded and fixed, the third body can be used to carry the load The coil that has already been made, because the cross-sectional area of the third body is smaller than the cross-section of the second body, it is convenient to insert the coil that has been made into the third body or move on the third body. The structure is not easy to be offset; at the same time, by moving the coil on the second body, the coils on the third body and the second body are closely attached to each other. Since the metal wire itself is coated with glue, the third body can be heated after heating. The coils on the body and the second body are fixed to form a voice coil. In this way, the bobbin can assist in the winding of the coil and the bonding and fixing of a preset number of coils, and the coil structure is not easy when the coil that has been wound is re-inserted into the bobbin or the position is adjusted on the bobbin. Offset occurs, which is beneficial to improve the yield of voice coil production.
下面进一步对技术方案进行说明:The technical solution is further described below:
在其中一个实施例中,第二本体的横截面与第三本体的横截面均为圆形,且第二本体的横截面的直径大于第三本体的横截面的直径。In one embodiment, the cross section of the second body and the cross section of the third body are both circular, and the diameter of the cross section of the second body is larger than the diameter of the cross section of the third body.
在其中一个实施例中,第三本体的自由端设有导入部,导入部为倒圆角结构或倒锥角结构。In one of the embodiments, the free end of the third body is provided with an introduction portion, and the introduction portion is a rounded corner structure or an inverted cone angle structure.
另一方面,本发明提供一种线圈绕制装置,包括绕制单元、绕线辅助单元及旋转单元;绕制单元包括安装件、绕线轴、以及第一驱动器,安装件的一端设有安装孔,绕线轴穿设于安装孔中,且第一驱动器用于驱动绕线轴相对于安装孔的深度方向往复移动;绕线辅助单元设有套孔,套孔与绕线轴套接配合,使得绕线辅助单元与安装件间隔设置形成限位空间;旋转单元能够带动绕线轴旋转,或旋转单元能够带动绕制单元及绕线辅助单元绕线轴的中心线同步旋转。On the other hand, the present invention provides a coil winding device, including a winding unit, a winding auxiliary unit and a rotating unit; the winding unit includes a mounting member, a winding shaft, and a first driver, and one end of the mounting member is provided with a mounting hole , the winding shaft is penetrated in the installation hole, and the first driver is used to drive the winding shaft to reciprocate relative to the depth direction of the installation hole; the winding auxiliary unit is provided with a sleeve hole, and the sleeve hole is sleeved and matched with the winding shaft, so that the winding The auxiliary unit and the mounting piece are arranged at intervals to form a limiting space; the rotating unit can drive the winding shaft to rotate, or the rotating unit can drive the centerline of the winding unit and the winding auxiliary unit to rotate synchronously.
上述线圈绕制装置使用时,第一驱动器动作,使得绕线轴移动至第一预设位置。将金属线的一端固定在绕线轴上,旋转单元动作,使绕线轴旋转,使得金属线在绕线轴上绕织形成第一个线圈。获得第一个线圈后,第一驱动器动作,使得绕线轴移动,使得第一个线圈移出限位空间。然后再将金属线的一端固定在绕线轴上,旋转单元再动作,使绕线轴旋转,使得金属线在绕线轴上绕织形成第二个线圈。如此,往复操作,获得预设数量的线圈后,需进行线圈的粘接固定时,可以利用第三本体进行承载已经制作好的线圈,由于第三本体的横截面的面积小于第二本体的横截面,便于将已经制作好的线圈的套入第三本体或在第三本体上移动,此过程中,线圈的结构不易发生偏移;同时通过移动在第二本体上的线圈,使得第三本体和第二本体上的线圈相互紧贴,由于金属线上本身涂抹有粘胶,故加热后即可将第三本体和第二本体上的线圈固定成音圈。如此,该线圈绕制装置采用了该绕线轴,能够减少线圈移动过程中结构偏移,有利于提高音圈制作的良品率。When the above-mentioned coil winding device is in use, the first driver is actuated to move the winding shaft to the first preset position. One end of the metal wire is fixed on the bobbin, and the rotating unit acts to rotate the bobbin, so that the metal wire is wound on the bobbin to form the first coil. After the first coil is obtained, the first driver acts to move the winding shaft, so that the first coil moves out of the limiting space. Then, one end of the metal wire is fixed on the bobbin, and the rotating unit operates again to make the bobbin rotate, so that the metal wire is wound on the bobbin to form a second coil. In this way, after reciprocating operation, after obtaining a preset number of coils, when the coils need to be bonded and fixed, the third body can be used to carry the coils that have already been made, because the cross-sectional area of the third body is smaller than that of the second body. The cross section is convenient to insert the coil that has already been made into the third body or move on the third body. During this process, the structure of the coil is not easy to shift; at the same time, by moving the coil on the second body, the third body is Since the metal wire itself is coated with glue, the coils on the third body and the second body can be fixed into a voice coil after heating. In this way, the coil winding device adopts the bobbin, which can reduce the structural deviation during the movement of the coil, which is beneficial to improve the yield of the voice coil.
下面进一步对技术方案进行说明:The technical solution is further described below:
在其中一个实施例中,绕线辅助单元包括连接件、至少两个配合件、以及第二驱动器,所有配合件相配合形成套孔,套孔与连接件之间设有避让空间,套孔与绕线轴套接配合,使得配合件与安装件间隔设置形成限位空间,第二驱动器驱动至少一个配合件运动,使得套孔打开或关闭。In one embodiment, the winding auxiliary unit includes a connecting piece, at least two fitting pieces, and a second driver, all the fitting pieces cooperate to form a sleeve hole, an escape space is provided between the sleeve hole and the connecting piece, and the sleeve hole is connected to the connecting piece. The bobbin is sleeved and matched, so that the fitting piece and the mounting piece are spaced apart to form a limiting space, and the second driver drives at least one fitting piece to move, so that the sleeve hole is opened or closed.
如此,上述线圈绕制装置使用时,第二驱动器动作,使得套孔处于打开状态;然后第一驱动器动作,使得绕线轴移动至第一预设位置,然后再关闭套孔。将金属线的一端固定在绕线轴上,旋转单元动作,使绕线轴旋转或绕线轴及配合件沿绕线轴的中心线同步旋转,使得金属线在绕线轴上绕织形成第一个线圈。获得第一个线圈后,第二驱动器再动作,使得套孔打开,第一驱动器动作,使得绕线轴移动,使得第一个线圈移出限位空间,设置于避让空间中,且设置于第三本体上。然后再关闭套孔,再将金属线的一端固定在绕线轴上,旋转单元再动作,使绕线轴旋转或绕线轴及配合件沿绕线轴的中心线同步旋转,使得金属线在绕线轴上绕织形成第二个线圈。如此,往复操作,可以在同一根绕线轴上绕制出至少两个线圈,且能够避免已经绕制好的线圈对后面新进行绕制的线圈的影响。In this way, when the above-mentioned coil winding device is in use, the second driver operates to make the sleeve hole open; then the first driver operates to move the winding shaft to the first preset position, and then close the sleeve hole. One end of the metal wire is fixed on the spool, and the rotating unit acts to make the spool rotate or the spool and the fittings rotate synchronously along the center line of the spool, so that the metal wire is wound on the spool to form the first coil. After the first coil is obtained, the second driver acts again to open the sleeve hole, and the first driver acts to move the winding shaft, so that the first coil moves out of the limit space, and is arranged in the avoidance space and is arranged on the third body superior. Then close the sleeve hole, fix one end of the metal wire on the spool, and the rotating unit moves again to make the spool rotate or the spool and the fittings rotate synchronously along the center line of the spool, so that the metal wire is wound on the spool. Weave to form the second loop. In this way, in the reciprocating operation, at least two coils can be wound on the same bobbin, and the influence of the coils already wound on the newly wound coils can be avoided.
进一步地,在绕制轴上,完成预设数量的线圈绕制后,将所有的线圈设置于限位空间内;然后关闭套孔,使得绕线轴移动,调整相邻线圈之间的预设距离,最后加热所有线圈固定成一个音圈。如此,利用本发明的装置有利于保证具有至少两个线圈的音圈的品质。Further, on the winding shaft, after completing the winding of the preset number of coils, set all the coils in the limit space; then close the sleeve hole, so that the winding shaft moves, and the preset distance between adjacent coils is adjusted. , and finally heat all the coils and fix them into a voice coil. In this way, utilizing the device of the present invention is advantageous in ensuring the quality of a voice coil having at least two coils.
在其中一个实施例中,每个配合件可相对于连接件旋转;配合件的数量与第二驱动器的数量一一对应,且一个第二驱动器驱动一个配合件旋转;或绕线辅助单元还包括联动件,配合件可转动设置于连接件上,且第二驱动器通过联动件带动所有配合件同步转动,使得套孔打开或关闭。In one of the embodiments, each fitting is rotatable relative to the connecting piece; the number of fittings corresponds to the number of second drivers, and one second driver drives one fitting to rotate; or the winding auxiliary unit further comprises: The linking piece is rotatably arranged on the connecting piece, and the second driver drives all the matching pieces to rotate synchronously through the linking piece, so that the sleeve hole is opened or closed.
在其中一个实施例中,配合件的一侧朝向绕线轴设置,且配合件的一侧设有用于形成套孔的凹面,配合件还设有间隔设置于凹面的两端的抵压端以及承压端;当所有配合件的凹面相配合形成套孔时,相邻两个配合件之间,其中一个配合件的抵压端与另一个配合件的承压端相抵。In one of the embodiments, one side of the fitting member is disposed toward the bobbin, and one side of the fitting member is provided with a concave surface for forming a sleeve hole, and the fitting member is further provided with a pressing end and a pressure bearing end arranged at intervals on both ends of the concave surface. When the concave surfaces of all the fittings are matched to form a sleeve hole, between two adjacent fittings, the pressing end of one fitting is abutted against the pressure-bearing end of the other fitting.
在其中一个实施例中,连接件设有与绕线轴间隙配合的容纳孔,容纳孔设置于套孔的上方形成避让空间。In one of the embodiments, the connecting member is provided with an accommodating hole for clearance fit with the bobbin, and the accommodating hole is arranged above the sleeve hole to form an escape space.
在其中一个实施例中,每个配合件能够自动复位,使得所有配合件的一侧相配合形成套孔。In one of the embodiments, each fitting can be automatically reset, so that one side of all fittings cooperate to form a socket.
在其中一个实施例中,相邻两个配合件之间设有弹性复位件,使得配合件能够自动复位;或配合件可弹性复位设置于连接件上,使得配合件能够自动复位。In one of the embodiments, an elastic reset member is provided between two adjacent matching members, so that the matching member can be automatically reset; or the matching member can be elastically reset on the connecting member, so that the matching member can automatically reset.
在其中一个实施例中,旋转单元包括第一旋转器及第二旋转器,第一旋转器用于带动绕线轴旋转,第二旋转器用于带动配合件旋转,第一旋转器与第二旋转器相配合,使得绕线轴及配合件沿绕线轴的中心线同步旋转。In one embodiment, the rotating unit includes a first rotator and a second rotator, the first rotator is used to drive the spool to rotate, the second rotator is used to drive the fitting to rotate, and the first rotator and the second rotator are in phase with each other. Matching makes the bobbin and the fitting piece rotate synchronously along the center line of the bobbin.
图1为一实施例中的线圈绕制装置的结构示意图;1 is a schematic structural diagram of a coil winding device in an embodiment;
图2为图1所示的A的局部放大示意图;Fig. 2 is the partial enlarged schematic diagram of A shown in Fig. 1;
图3为图1所示的线圈绕制装置的套孔处于打开状态的示意图;3 is a schematic view of the sleeve hole of the coil winding device shown in FIG. 1 in an open state;
图4为图3所示的B的局部放大示意图;Fig. 4 is the partial enlarged schematic diagram of B shown in Fig. 3;
图5为图1所示的线圈绕制装置的正视示意图;5 is a schematic front view of the coil winding device shown in FIG. 1;
图6为图5所示的A-A的剖视示意图;Fig. 6 is the sectional schematic diagram of A-A shown in Fig. 5;
图7图6所示的C的局部放大示意图;Fig. 7 is a partial enlarged schematic diagram of C shown in Fig. 6;
图8为图6所示的绕线轴的结构示意图;FIG. 8 is a schematic structural diagram of the bobbin shown in FIG. 6;
图9为图8所示的绕线轴的正视示意图;9 is a schematic front view of the bobbin shown in FIG. 8;
图10为另一实施例中的线圈绕制装置的结构示意图;10 is a schematic structural diagram of a coil winding device in another embodiment;
图11为图10所示的线圈绕制装置的仰视示意图;FIG. 11 is a schematic bottom view of the coil winding device shown in FIG. 10;
图12为图11所示的B-B的剖视示意图;Figure 12 is a schematic cross-sectional view of B-B shown in Figure 11;
图13为图10所示的线圈绕制装置的侧视示意图;Figure 13 is a schematic side view of the coil winding device shown in Figure 10;
图14为图13所示的C-C的剖视示意图。FIG. 14 is a schematic cross-sectional view of C-C shown in FIG. 13 .
附图标记说明:Description of reference numbers:
100、绕制单元;110、安装件;112、安装孔;120、绕线轴;122、第一本体;124、第二本体;126、第三本体;128、导入部;130、第一驱动器;200、绕线辅助单元;210、连接件;212、容纳孔;220、配合件;221、凹面;222、抵压端;223、承压端;230、第二驱动器;240、套孔;250、限位空间;260、避让空间;300、旋转单元;400、线圈。100, winding unit; 110, mounting piece; 112, mounting hole; 120, winding shaft; 122, first body; 124, second body; 126, third body; 128, introduction part; 130, first driver; 200, winding auxiliary unit; 210, connecting piece; 212, accommodating hole; 220, fitting piece; 221, concave surface; 222, pressing end; 223, bearing end; 230, second driver; 240, sleeve hole; 250 , Limiting space; 260, Avoiding space; 300, Rotating unit; 400, Coil.
附图说明构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。Brief description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
为使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本发明进行进一步的详细说明。应当理解的是,此处所描述的具体实施方式仅用以解释本发明,并不限定本发明的保护范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and do not limit the protection scope of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
如图1至图9所示,实施例一,提供一种线圈绕制装置,包括绕制单元100、绕线辅助单元200及旋转单元300。As shown in FIGS. 1 to 9 , the first embodiment provides a coil winding device, including a winding unit 100 , a winding auxiliary unit 200 and a rotation unit 300 .
绕制单元100包括安装件110、绕线轴120、以及第一驱动器130,安装件110的一端设有安装孔112,绕线轴120穿设于安装孔112中,且第一驱动器130用于驱动绕线轴120相对于安装孔112的深度方向往复移动。The winding unit 100 includes a mounting member 110, a bobbin 120, and a first driver 130. One end of the mounting member 110 is provided with a mounting hole 112, and the bobbin 120 passes through the mounting hole 112. The first driver 130 is used for driving the winding. The bobbin 120 reciprocates with respect to the depth direction of the mounting hole 112 .
绕线辅助单元200设有套孔240,套孔240与绕线轴120套接配合,绕线辅助单元200与安装件110间隔设置形成限位空间250。The winding auxiliary unit 200 is provided with a sleeve hole 240 , and the sleeve hole 240 is sleeved and matched with the winding shaft 120 , and the winding auxiliary unit 200 is spaced from the mounting member 110 to form a limiting space 250 .
旋转单元300能够带动绕线轴120旋转,或旋转单元300能够带动绕线轴120及配合件220沿绕线轴120的中心线同步旋转。The rotating unit 300 can drive the spool 120 to rotate, or the rotating unit 300 can drive the spool 120 and the fitting 220 to rotate synchronously along the center line of the spool 120 .
其中,如图6至图9所示,绕线轴120包括用于连接的第一本体122、用于辅助绕线的第二本体124以及用于辅助粘接的第三本体126,第二本体124的一端与第一本体126固定,第二本体124的另一端与第三本体126固定;其中,第二本体124的横截面与第三本体126的横截面相似,且第二本体124的横截面的面积大于第三本体126的横截面。Wherein, as shown in FIGS. 6 to 9 , the bobbin 120 includes a first body 122 for connection, a second body 124 for auxiliary winding, and a third body 126 for auxiliary bonding. The second body 124 One end of the second body 124 is fixed to the first body 126, and the other end of the second body 124 is fixed to the third body 126; wherein, the cross-section of the second body 124 is similar to that of the third body 126, and the cross-section of the second body 124 The area is larger than the cross section of the third body 126 .
上述线圈绕制装置使用时,第一驱动器130动作,使得绕线轴120移动至第一预设位置。将金属线的一端固定在绕线轴120上,旋转单元300动作,使绕线轴120旋转,使得金属线在绕线轴120上绕织形成第一个线圈400。获得第一个线圈400后,第一驱动器130动作,使得绕线轴120移动,使得第一个线圈400移出限位空间。然后再将金属线的一端固定在绕线轴120上,旋转单元300再动作,使绕线轴120旋转,使得金属线在绕线轴120上绕织形成第二个线圈400。如此,往复操作,获得预设数量的线圈400后,需进行线圈400的粘接固定时,可以利用第三本体126进行承载已经制作好的线圈400,由于第三本体126的横截面的面积小于第二本体124的横截面,便于将已经制作好的线圈300的套入第三本体126或在第三本体126上移动,此过程中,线圈400的结构不易发生偏移;同时通过移动在第二本体124上的线圈(未冷却),使得第三本体126和第二本体124上的线圈400相互紧贴,由于金属线上本身涂抹有粘胶,故加热后即可将第三本体126和第二本体124上的线圈400固定成音圈。如此,该线圈绕制装置采用了该绕线轴120,能够减少线圈400移动过程中结构偏移,有利于提高音圈制作的良品率。When the above-mentioned coil winding device is in use, the first driver 130 is actuated, so that the winding shaft 120 is moved to the first preset position. One end of the metal wire is fixed on the bobbin 120 , and the rotating unit 300 operates to rotate the bobbin 120 , so that the metal wire is wound on the bobbin 120 to form the first coil 400 . After the first coil 400 is obtained, the first driver 130 operates to move the bobbin 120 so that the first coil 400 moves out of the limiting space. Then, one end of the metal wire is fixed on the spool 120 , and the rotating unit 300 operates again to rotate the spool 120 , so that the metal wire is wound on the spool 120 to form the second coil 400 . In this way, after the reciprocating operation, after obtaining the preset number of coils 400, when the coils 400 need to be bonded and fixed, the third body 126 can be used to carry the coils 400 that have already been produced, because the cross-sectional area of the third body 126 is smaller than The cross section of the second body 124 is convenient for the coil 300 that has been fabricated to be inserted into the third body 126 or moved on the third body 126. During this process, the structure of the coil 400 is not easily displaced; The coils on the second body 124 (not cooled) make the third body 126 and the coil 400 on the second body 124 close to each other. Since the metal wire itself is coated with glue, the third body 126 and the third body 126 can be heated after heating. The coil 400 on the second body 124 is fixed as a voice coil. In this way, the coil winding device adopts the bobbin 120, which can reduce the structural deviation during the movement of the coil 400, which is beneficial to improve the yield of the voice coil.
需要说明的是,“第一驱动器130”包括但不限于伸缩棍、伸缩板、伸缩杆、气压杆、液压杆、直线电机等直接提供伸缩动力的动力设备,还包括利用齿轮齿条机构+电机、丝杆螺母机构+电机等间接提供伸缩动力来实现绕线轴120的往复移动的设备。It should be noted that the "first drive 130" includes but is not limited to telescopic rods, telescopic plates, telescopic rods, pneumatic rods, hydraulic rods, linear motors and other power equipment that directly provide telescopic power, and also includes the use of rack and pinion mechanisms + motors , screw nut mechanism + motor and other devices that indirectly provide telescopic power to realize the reciprocating movement of the winding shaft 120 .
需要说明的是,旋转单元300包括伺服电机、旋转液压缸等直接提供旋转动力的设备,也包括其他间接提供旋转动力的设备,如气压杆+齿轮齿条机构,液压杆+曲柄摇杆机构或曲柄滑块机构。以上均可在现有技术中实现,在此不再一一赘述。It should be noted that the rotating unit 300 includes equipment that directly provides rotating power, such as a servo motor and a rotating hydraulic cylinder, as well as other equipment that indirectly provides rotating power, such as a pneumatic rod + rack and pinion mechanism, a hydraulic rod + a crank-rocker mechanism or Crank-slider mechanism. All of the above can be implemented in the prior art, and details are not repeated here.
需要说明的是,第二本体的横截面与第三本体的横截面均可为多边形、椭圆形、圆形等等。It should be noted that, the cross-section of the second body and the cross-section of the third body can be polygonal, elliptical, circular, or the like.
如图8及图9所示,具体到本实施例中,第二本体的横截面与第三本体的横截面均为圆形,且第二本体的横截面的直径大于第三本体的横截面的直径。如此,便于获得圆形的线圈。As shown in FIG. 8 and FIG. 9 , in this embodiment, the cross section of the second body and the cross section of the third body are both circular, and the diameter of the cross section of the second body is larger than the cross section of the third body diameter of. In this way, it is convenient to obtain a circular coil.
在上述任一实施例的基础上,如图8及图9所示,一实施例中,第三本体的自由端设有导入部128,导入部128为倒圆角结构或倒锥角结构。如此,利用导入部便于将已经制作好的线圈导入至第三本体上,便于与音圈取放机械手相衔接。On the basis of any of the above embodiments, as shown in FIGS. 8 and 9 , in one embodiment, the free end of the third body is provided with an introduction portion 128 , and the introduction portion 128 has a rounded corner structure or a reversed tapered corner structure. In this way, it is convenient to use the introduction part to introduce the coil that has been made into the third body, and to connect with the voice coil pick-and-place manipulator.
在上述任一实施例的基础上,如图1至图7所示,一实施例中绕线辅助单元200包括连接件210、至少两个配合件220、以及第二驱动器230,所有配合件220相配合形成套孔240,套孔240与连接件210之间设有避让空间260,套孔240与绕线轴120套接配合,使得配合件220与安装件110间隔设置形成限位空间250,第二驱动器230驱动至少一个配合件220运动,使得套孔240打开或关闭;旋转单元300能够带动绕线轴120旋转,或旋转单元300能够带动绕线轴120及配合件220沿绕线轴120的中心线同步旋转。On the basis of any of the above-mentioned embodiments, as shown in FIG. 1 to FIG. 7 , in one embodiment, the winding auxiliary unit 200 includes a connecting member 210 , at least two matching members 220 , and a second driver 230 , all matching members 220 The sleeve hole 240 is formed in cooperation with the sleeve hole 240 and the connecting piece 210 is provided with an escape space 260. The sleeve hole 240 is sleeved and matched with the bobbin 120, so that the matching piece 220 and the mounting piece 110 are spaced apart to form a limiting space 250. Two drivers 230 drive at least one fitting 220 to move, so that the sleeve hole 240 is opened or closed; the rotating unit 300 can drive the spool 120 to rotate, or the rotating unit 300 can drive the spool 120 and the fitting 220 to synchronize along the center line of the spool 120 rotate.
上述线圈绕制装置使用时,第二驱动器230动作,使得套孔240处于打开状态;然后第一驱动器130动作,使得绕线轴120移动至第一预设位置,然后再关闭套孔240。将金属线的一端固定在绕线轴120上,旋转单元300动作,使绕线轴120旋转或绕线轴120及配合件220沿绕线轴120的中心线同步旋转,使得金属线在绕线轴120上绕织形成第一个线圈400。获得第一个线圈400后,第二驱动器230再动作,使得套孔240打开,第一驱动器130动作,使得绕线轴120移动,使得第一个线圈400移出限位空间250,设置于避让空间260中,且设置于第三本体126上。然后再关闭套孔240,再将金属线的一端固定在绕线轴120上,旋转单元300再动作,使绕线轴120旋转或绕线轴120及配合件220沿绕线轴120的中心线同步旋转,使得金属线在绕线轴120上绕织形成第二个线圈400。如此,往复操作,可以在同一根绕线轴120上绕制出至少两个线圈400,且能够避免已经绕制好的线圈400对后面新进行绕制的线圈400的影响。When the above coil winding device is in use, the second driver 230 operates to keep the sleeve hole 240 in an open state; then the first driver 130 operates to move the bobbin 120 to the first preset position, and then closes the sleeve hole 240 . One end of the metal wire is fixed on the spool 120, and the rotating unit 300 operates to rotate the spool 120 or the spool 120 and the fitting 220 rotate synchronously along the center line of the spool 120, so that the metal wire is wound on the spool 120. A first coil 400 is formed. After the first coil 400 is obtained, the second driver 230 moves again to open the sleeve hole 240 , and the first driver 130 moves to move the bobbin 120 , so that the first coil 400 moves out of the limiting space 250 and is disposed in the avoidance space 260 , and is disposed on the third body 126 . Then the sleeve hole 240 is closed again, and one end of the metal wire is fixed on the spool 120. The rotating unit 300 operates again to make the spool 120 rotate or the spool 120 and the fitting 220 rotate synchronously along the center line of the spool 120, so that the The metal wire is wound on the spool 120 to form the second coil 400 . In this way, in the reciprocating operation, at least two coils 400 can be wound on the same bobbin 120 , and the influence of the coils 400 already wound on the coils 400 that are newly wound later can be avoided.
进一步地,在绕制轴上,完成预设数量的线圈400绕制后,将所有的线圈400设置于限位空间250内;然后关闭套孔240,使得绕线轴120移动,调整相邻线圈400之间的预设距离,最后加热将所有线圈400固定成一个音圈。如此,利用本发明的装置有利于保证具有至少两个线圈400的音圈的品质。Further, on the winding shaft, after completing the winding of the preset number of coils 400, all the coils 400 are set in the limiting space 250; then the sleeve hole 240 is closed, so that the winding shaft 120 is moved, and the adjacent coils 400 are adjusted. The preset distance between, and finally heating to fix all the coils 400 into one voice coil. As such, utilizing the device of the present invention is advantageous in ensuring the quality of a voice coil having at least two coils 400 .
需要说明的是,“第二驱动器230”可以根据配合件220所需的运动方式进行设置,包括机器人操作臂、伸缩设备、往复移动设备、摆动驱动设备等等。It should be noted that the "second driver 230" can be set according to the required movement mode of the fitting 220, including a robot operating arm, a telescopic device, a reciprocating moving device, a swing driving device, and the like.
进一步地,“配合件220运动”包括转动、移动、摆动等,只要能够实现套孔240的打开或关闭即可。Further, the "movement of the fitting member 220" includes rotation, movement, swing, etc., as long as the opening or closing of the sleeve hole 240 can be realized.
需要说明的是,“绕线轴120”与“安装件110”可以相对设置(如图6所示),也可以同侧设置(如图10所示),即“安装件110”可设置于“绕线轴120”的上方或下方均可,只要“绕线轴120”能够插入“安装孔112”中即可。It should be noted that the "winding reel 120" and the "mounting member 110" can be arranged opposite to each other (as shown in Fig. 6), or they can be arranged on the same side (as shown in Fig. 10), that is, the "mounting member 110" can be arranged on the " It can be above or below the bobbin 120 ″, as long as the bobbin 120 can be inserted into the “installation hole 112 ”.
具体到本实施例中,如图6及图7所示,绕线轴120设置于安装件110的下方,绕线轴120可向上移动插入安装孔112中,且旋转单元300能够驱动安装件110旋转,安装件110与绕线轴120传动连接,进而可通过旋转安装件110来带动绕线轴120旋转,易于实施。Specifically in this embodiment, as shown in FIG. 6 and FIG. 7 , the spool 120 is disposed below the mounting member 110 , the spool 120 can be moved upward and inserted into the mounting hole 112 , and the rotating unit 300 can drive the mounting member 110 to rotate, The mounting member 110 is connected with the bobbin 120 in a driving manner, and the bobbin 120 can be driven to rotate by rotating the mounting member 110, which is easy to implement.
在上述任一实施例的基础上,如图1至图4所示,一实施例中,每个配合件220可相对于连接件210旋转。如此,通过配合件220的旋转来实现套孔240的打开或关闭。On the basis of any of the above-mentioned embodiments, as shown in FIGS. 1 to 4 , in one embodiment, each fitting member 220 is rotatable relative to the connecting member 210 . In this way, the opening or closing of the sleeve hole 240 is realized by the rotation of the fitting member 220 .
具体地,如图1至图4所示,一实施例中,配合件220的数量与第二驱动器230的数量一一对应,且一个第二驱动器230驱动一个配合件220旋转。如此,利用第二驱动器230的联动控制来实现配合件220的同步旋转,实现套孔240的打开或关闭。如配合件220的数量为3个,该第二驱动器230的数量也为3个,且一个第二驱动器230驱动一个配合件220旋转;如此,通过三个第二驱动器230同步工作来,实现三个配合件同步旋转,实现套孔240的打开或关闭。Specifically, as shown in FIGS. 1 to 4 , in an embodiment, the number of the fittings 220 corresponds to the number of the second drivers 230 one-to-one, and one second driver 230 drives one fitting 220 to rotate. In this way, the synchronous rotation of the fitting member 220 is realized by the linkage control of the second driver 230 , and the opening or closing of the sleeve hole 240 is realized. For example, if the number of matching pieces 220 is three, the number of the second drivers 230 is also three, and one second driver 230 drives one matching piece 220 to rotate; in this way, three second drivers 230 work synchronously to achieve three The two fittings rotate synchronously to realize the opening or closing of the sleeve hole 240 .
或另一实施中,绕线辅助单元200还包括联动件(未示出),配合件220可转动设置于连接件210上,且第二驱动器230通过联动件带动所有配合件220同步转动,使得套孔240打开或关闭。如此,利用第二驱动器230与联动件的配合来实现配合件220的同步旋转,实现套孔240的同步打开或关闭。如此,联动件为柔性传动件(为皮带、链条等)能够同步带动所有的配合件220转动,即配合件220设有与柔性传动件配合的配合部,如带轮结构或链轮结构,进而可以利用通过联动件来实现所有配合件220同步运动,实现套孔240的打开或关闭。Or in another implementation, the winding auxiliary unit 200 further includes a linkage member (not shown), the matching member 220 is rotatably disposed on the connecting member 210, and the second driver 230 drives all the matching members 220 to rotate synchronously through the linkage member, so that the The sleeve hole 240 is open or closed. In this way, the cooperation of the second driver 230 and the linkage member is used to realize the synchronous rotation of the matching member 220 , and to realize the synchronous opening or closing of the sleeve hole 240 . In this way, the linkage member is a flexible transmission member (such as a belt, a chain, etc.) and can synchronously drive all the matching members 220 to rotate, that is, the matching member 220 is provided with a matching portion that cooperates with the flexible transmission member, such as a pulley structure or a sprocket structure, and then The opening or closing of the sleeve hole 240 can be realized by using the linkage to realize the synchronous movement of all the matching parts 220 .
当然了,如图10至图14所示,在其他实施例中,配合件220可摆动设置于连接件210上。如此,通过配合件220的摆动来实现套孔240的打开或关闭。Of course, as shown in FIGS. 10 to 14 , in other embodiments, the fitting member 220 can be swingably disposed on the connecting member 210 . In this way, the opening or closing of the sleeve hole 240 is realized by the swinging of the fitting member 220 .
具体地,如图12及图14所示,一实施例中,配合件220的一端与第二驱动器230传动连接,配合件220的另一端与其他配合件220的另一端相配合形成套孔240。如此,可以通过第二驱动器230驱动配合件220的一端摆动,即可使得配合件220的另一端也摆动,实现套孔240的打开或关闭。Specifically, as shown in FIGS. 12 and 14 , in one embodiment, one end of the fitting 220 is drivingly connected with the second driver 230 , and the other end of the fitting 220 is matched with the other end of the other fitting 220 to form a sleeve hole 240 . In this way, one end of the fitting 220 can be driven to swing by the second driver 230 , that is, the other end of the fitting 220 can also be swung to realize the opening or closing of the sleeve hole 240 .
此时,第二驱动器230包括但不限于伸缩棍、伸缩板、伸缩杆、气压杆、液压杆、直线电机等直接提供伸缩动力的动力设备,还包括利用齿轮齿条机构+电机、丝杆螺母机构+电机等间接提供伸缩动力来实现配合件220的往复摆动的设备。At this time, the second driver 230 includes, but is not limited to, telescopic rods, telescopic plates, telescopic rods, pneumatic rods, hydraulic rods, linear motors, and other power equipment that directly provides telescopic power, and also includes a rack-and-pinion mechanism + motor, screw nut, etc. The mechanism + motor etc. indirectly provide telescopic power to realize the reciprocating swing of the fitting 220 .
等同的,配合件220的数量与第二驱动器230的数量一一对应,且一个第二驱动器230驱动一个配合件220摆动,或者第二驱动器230通过联动件来同步驱动配合件220摆动。Equivalently, the number of fittings 220 corresponds to the number of second drivers 230 one-to-one, and one second driver 230 drives one fitting 220 to swing, or the second driver 230 drives the fitting 220 to swing synchronously through the linkage.
在上述任一实施例的基础上,如图4所示,一实施例中,配合件220的一侧朝向绕线轴120设置,且配合件220的一侧设有用于形成套孔240的凹面221,配合件220还设有间隔设置于凹面221的两端的抵压端222以及承压端223;当所有配合件220的凹面221相配合形成套孔240时,相邻两个配合件220之间,其中一个配合件220的抵压端222与另一个配合件220的承压端223相抵。如此,利用凹面221的配合来形成套孔240,便于与绕线轴120紧密配合;同时利用抵压端222与另一配合件的承压端223的配合形成限位结构,直接利用机械限位来避免因配合件的过转,而导致套孔240复位不可靠或套孔240复位过小而挤压绕线轴120,破坏绕线轴120的外表面,使得配合件之间的配合更加可靠。On the basis of any of the above embodiments, as shown in FIG. 4 , in one embodiment, one side of the fitting 220 is disposed toward the bobbin 120 , and one side of the fitting 220 is provided with a concave surface 221 for forming the sleeve hole 240 , the fitting 220 is also provided with a pressing end 222 and a pressure-bearing end 223 arranged at both ends of the concave surface 221 at intervals; , the pressing end 222 of one of the fittings 220 abuts against the pressure-bearing end 223 of the other fitting 220 . In this way, the sleeve hole 240 is formed by the cooperation of the concave surface 221, which is convenient for close cooperation with the bobbin 120; at the same time, the limit structure is formed by the cooperation of the pressing end 222 and the pressure bearing end 223 of the other fitting, and the mechanical limit is directly used to It is avoided that the resetting of the sleeve hole 240 is unreliable or the repositioning of the sleeve hole 240 is too small due to the over-rotation of the fittings, which squeezes the spool 120 and damages the outer surface of the spool 120, so that the fitting between the fittings is more reliable.
“避让空间260”的具体实现方式可以由多种,如连接件210与配合件220间隔设置形成避让空间260(如图2、图4及图5所示,)。或在上述任一实施例的基础上,如图10所示,一实施例中,连接件210设有与绕线轴120间隙配合的容纳孔212,容纳孔212设置于套孔240的上方形成避让空间260。The specific implementation of the “avoidance space 260 ” can be various, for example, the connecting member 210 and the fitting member 220 are spaced apart to form the avoidance space 260 (as shown in FIG. 2 , FIG. 4 , and FIG. 5 ). Or on the basis of any of the above-mentioned embodiments, as shown in FIG. 10 , in one embodiment, the connecting member 210 is provided with an accommodating hole 212 for clearance fit with the bobbin 120 , and the accommodating hole 212 is arranged above the sleeve hole 240 to form a space for avoidance. Space 260.
在上述任一实施例的基础上,如图10及图12所示,一实施例中,每个配合件220能够自动复位,使得所有配合件220的一侧相配合形成套孔240。如此,第二驱动器230只需提供打开套孔240的动力即可,避免第二驱动器230一直通电作用,浪费电力成本。On the basis of any of the above embodiments, as shown in FIG. 10 and FIG. 12 , in one embodiment, each fitting 220 can be automatically reset, so that one side of all fittings 220 cooperates to form a sleeve 240 . In this way, the second driver 230 only needs to provide the power to open the sleeve hole 240, so as to avoid the second driver 230 being powered on all the time and wasting electricity costs.
需要说明的是,“每个配合件220能够自动复位”的“自动复位”的实现方式可以采用任意一种满足使用要求的现有技术实现,如弹性复位或重力自动复位或磁力自动复位。It should be noted that the "automatic reset" of "each fitting 220 can be reset automatically" can be implemented by any existing technology that meets the usage requirements, such as elastic reset or gravity automatic reset or magnetic automatic reset.
具体到本实施例中,相邻两个配合件220之间设有弹性复位件,使得配合件220能够自动复位;或配合件220可弹性复位设置于连接件210上,使得配合件220能够自动复位。如此,利用弹性自动复位技术实现配合件220的自动复位,此过程中,可以在配合件220与配合件220之间设置弹性复位力,也可以在配合件220与连接件210之间设置弹性复位力。Specifically in this embodiment, an elastic reset member is provided between two adjacent matching members 220, so that the matching member 220 can be automatically reset; or the matching member 220 can be elastically reset on the connecting member 210, so that the matching member 220 can automatically reset reset. In this way, the automatic reset of the fitting 220 is realized by using the elastic automatic reset technology. During this process, an elastic restoring force can be set between the fitting 220 and the fitting 220, and an elastic reset can also be set between the fitting 220 and the connecting piece 210. force.
在上述任一实施例的基础上,一实施例中,旋转单元300包括第一旋转器(未示出)及第二旋转器(未示出),第一旋转器用于带动绕线轴120旋转,第二旋转器用于带动配合件220旋转,第一旋转器与第二旋转器相配合,使得绕线轴120及配合件220沿绕线轴120的中心线同步旋转。如此,利用第一旋转器及第二旋转器的联动控制来实现绕线轴120与配合件220同步旋转,实现对金属线的绕制,以获得相应的线圈400。同时绕线轴120与配合件220同步旋转,有利于减少二者之间的磨损,有利于提高绕线轴120的使用寿命。On the basis of any of the above embodiments, in one embodiment, the rotating unit 300 includes a first rotator (not shown) and a second rotator (not shown), the first rotator is used to drive the spool 120 to rotate, The second rotator is used to drive the matching piece 220 to rotate, and the first rotator cooperates with the second rotator, so that the spool 120 and the matching piece 220 rotate synchronously along the center line of the spool 120 . In this way, the synchronous rotation of the bobbin 120 and the fitting 220 is realized by the linkage control of the first rotator and the second rotator, so as to realize the winding of the metal wire, so as to obtain the corresponding coil 400 . At the same time, the spool 120 and the matching piece 220 rotate synchronously, which is beneficial to reduce the wear between the two, and is beneficial to improve the service life of the spool 120 .
需要说明的是, “某体”、“某部”可以为对应“构件”的一部分,即“某体”、“某部”与该“构件的其他部分”一体成型制造;也可以与“构件的其他部分”可分离的一个独立的构件,即“某体”、“某部”可以独立制造,再与“构件的其他部分”组合成一个整体。本发明对上述“某体”、“某部”的表达,仅是其中一个实施例,为了方便阅读,而不是对本发明的保护的范围的限制,只要包含了上述特征且作用相同应当理解为是本发明等同的技术方案。It should be noted that "a certain body" and "a certain part" can be a part of the corresponding "component", that is, "a certain body", "a certain part" and the "other parts of the component" are integrally formed; "Other parts" of a separate component, that is, "a body" and "a part" can be manufactured independently, and then combined with "other parts of the component" to form a whole. The expression of the above-mentioned "some body" and "a certain part" in the present invention is only one of the embodiments, for the convenience of reading, rather than limiting the scope of protection of the present invention, as long as the above features are included and the functions are the same, it should be understood as Equivalent technical solutions of the present invention.
需要说明的是,本发明“单元”、“组件”、“机构”、“装置”所包含的构件亦可灵活进行组合,即可根据实际需要进行模块化生产,以方便进行模块化组装。本发明对上述构件的划分,仅是其中一个实施例,为了方便阅读,而不是对本发明的保护的范围的限制,只要包含了上述构件且作用相同应当理解是本发明等同的技术方案。It should be noted that the components included in the "unit", "component", "mechanism" and "device" of the present invention can also be combined flexibly, which can be modularized according to actual needs, so as to facilitate modular assembly. The division of the above-mentioned components in the present invention is only one of the embodiments, for the convenience of reading, rather than limiting the scope of protection of the present invention, as long as the above-mentioned components are included and have the same function, it should be understood as an equivalent technical solution of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,当元件被称为“固定于”、“设置于”、“固设于”或“安设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。进一步地,当一个元件被认为是“固定传动连接”另一个元件,二者可以是可拆卸连接方式的固定,也可以不可拆卸连接的固定,能够实现动力传递即可,如套接、卡接、一体成型固定、焊接等,在现有技术中可以实现,在此不再累赘。当元件与另一个元件相互垂直或近似垂直是指二者的理想状态是垂直,但是因制造及装配的影响,可以存在一定的垂直误差。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed on", "disposed on", "fixed on" or "mounted on" another element, it can be directly on the other element or an intervening element may also be present . When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. Further, when one element is considered to be a "fixed transmission connection" to another element, the two can be fixed in a detachable connection, or can be fixed in a non-detachable connection, as long as power transmission can be achieved, such as socket connection, snap connection. , integral molding fixing, welding, etc., can be realized in the prior art, and will not be redundant here. When a component and another component are perpendicular or approximately perpendicular to each other, it means that the ideal state of the two is vertical, but due to the influence of manufacturing and assembly, there may be a certain vertical error. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features It is considered to be the range described in this specification.
以上实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
Claims (10)
- 一种绕线轴,其特征在于,包括用于连接的第一本体、用于辅助绕线的第二本体以及用于辅助粘接的第三本体,所述第二本体的一端与所述第一本体固定,所述第二本体的另一端与所述第三本体固定;其中,所述第二本体的横截面与所述第三本体的横截面相似,且所述第二本体的横截面的面积大于所述第三本体的横截面。A bobbin is characterized in that it comprises a first body for connection, a second body for auxiliary winding and a third body for auxiliary bonding, one end of the second body is connected with the first body The body is fixed, and the other end of the second body is fixed to the third body; wherein, the cross-section of the second body is similar to the cross-section of the third body, and the cross-section of the second body is The area is larger than the cross section of the third body.
- 根据权利要求1所述的绕线轴,其特征在于,所述第二本体的横截面与所述第三本体的横截面均为圆形,且所述第二本体的横截面的直径大于所述第三本体的横截面的直径。The bobbin according to claim 1, wherein the cross-section of the second body and the cross-section of the third body are both circular, and the diameter of the cross-section of the second body is larger than the diameter of the cross-section of the second body The diameter of the cross-section of the third body.
- 根据权利要求1或2所述的绕线轴,其特征在于,所述第三本体的自由端设有导入部,所述导入部为倒圆角结构或倒锥角结构。The bobbin according to claim 1 or 2, wherein the free end of the third body is provided with an introduction part, and the introduction part is a rounded corner structure or a reversed cone angle structure.
- 一种线圈绕制装置,其特征在于,包括:A coil winding device, characterized in that it includes:绕制单元,所述绕制单元包括如权利要求1至3任一项的绕线轴,所述绕制单元还包括安装件、以及第一驱动器,所述安装件的一端设有安装孔,所述绕线轴穿设于所述安装孔中,且所述第一驱动器与所述第一本体连接,用于驱动所述绕线轴相对于所述安装孔的深度方向往复移动;A winding unit, the winding unit comprising the bobbin according to any one of claims 1 to 3, the winding unit further comprising a mounting member and a first driver, one end of the mounting member is provided with a mounting hole, so The bobbin is passed through the installation hole, and the first driver is connected to the first body for driving the bobbin to reciprocate relative to the depth direction of the installation hole;绕线辅助单元,所述绕线辅助单元设有套孔,所述套孔与所述绕线轴套接配合,使得所述绕线辅助单元与所述安装件间隔设置形成限位空间;及A winding auxiliary unit, the winding auxiliary unit is provided with a sleeve hole, and the sleeve hole is sleeved and fitted with the winding shaft, so that the winding auxiliary unit and the mounting member are arranged at intervals to form a limiting space; and旋转单元,所述旋转单元能够带动所述绕线轴旋转,或所述旋转单元能够带动所述绕制单元及所述绕线辅助单元绕所述绕线轴的中心线同步旋转。A rotating unit, the rotating unit can drive the winding shaft to rotate, or the rotating unit can drive the winding unit and the winding auxiliary unit to rotate synchronously around the center line of the winding shaft.
- 根据权利要求4所述的线圈绕制装置,其特征在于,所述绕线辅助单元包括连接件、至少两个配合件、以及第二驱动器,所有所述配合件相配合形成所述套孔,所述套孔与所述连接件之间设有避让空间,所述套孔与所述绕线轴套接配合,使得所述配合件与所述安装件间隔设置形成限位空间,所述第二驱动器驱动至少一个所述配合件运动,使得所述套孔打开或关闭。The coil winding device according to claim 4, wherein the winding auxiliary unit comprises a connecting piece, at least two fitting pieces, and a second driver, and all the fitting pieces cooperate to form the sleeve hole, There is an escape space between the sleeve hole and the connecting piece, and the sleeve hole is sleeved and fitted with the bobbin, so that the matching piece and the mounting piece are spaced to form a limit space, and the second A driver drives at least one of the fittings to move, so that the sleeve holes are opened or closed.
- 根据权利要求5所述的线圈绕制装置,其特征在于,每个所述配合件可相对于所述连接件旋转;所述配合件的数量与所述第二驱动器的数量一一对应,且一个所述第二驱动器驱动一个配合件旋转;或所述绕线辅助单元还包括联动件,所述配合件可转动设置于所述连接件上,且所述第二驱动器通过所述联动件带动所有配合件同步转动,使得所述套孔打开或关闭。The coil winding device according to claim 5, wherein each of the fittings is rotatable relative to the connecting member; the number of the fittings corresponds to the number of the second drivers one-to-one, and One of the second drivers drives a matching piece to rotate; or the winding auxiliary unit further includes a linking piece, the matching piece is rotatably arranged on the connecting piece, and the second driver is driven by the linking piece All the fittings rotate synchronously so that the sockets are opened or closed.
- 根据权利要求6所述的线圈绕制装置,其特征在于,所述配合件的一侧朝向所述绕线轴设置,且所述配合件的一侧设有用于形成所述套孔的凹面,所述配合件还设有间隔设置于所述凹面的两端的抵压端以及承压端;当所有所述配合件的凹面相配合形成所述套孔时,相邻两个所述配合件之间,其中一个所述配合件的抵压端与另一个所述配合件的承压端相抵。The coil winding device according to claim 6, wherein one side of the fitting member is disposed toward the bobbin, and one side of the fitting member is provided with a concave surface for forming the sleeve hole, so The fittings are also provided with a pressing end and a pressure-bearing end that are arranged at intervals on both ends of the concave surface; when the concave surfaces of all the fittings are matched to form the sleeve holes, the gap between the two adjacent fittings is , the pressing end of one of the fittings abuts against the pressure-bearing end of the other fitting.
- 根据权利要求5所述的线圈绕制装置,其特征在于,所述配合件可摆动设置于所述连接件上;所述配合件的数量与所述第二驱动器的数量一一对应,且一个所述第二驱动器驱动一个配合件摆动;或所述绕线辅助单元还包括联动件,且所述第二驱动器通过所述联动件带动所有配合件同步摆动,使得所述套孔打开或关闭。The coil winding device according to claim 5, wherein the fittings are swingably arranged on the connecting pieces; the number of the fittings corresponds to the number of the second drivers one-to-one, and one The second driver drives a fitting to swing; or the winding auxiliary unit further includes a linkage, and the second driver drives all the fittings to swing synchronously through the linkage, so that the sleeve hole is opened or closed.
- 根据权利要求5所述的线圈绕制装置,其特征在于,所述连接件设有与所述绕线轴间隙配合的容纳孔,所述容纳孔设置于所述套孔的上方形成所述避让空间。The coil winding device according to claim 5, wherein the connecting member is provided with an accommodating hole for clearance fit with the bobbin, and the accommodating hole is provided above the sleeve hole to form the avoidance space .
- 根据权利要求5至9任一项所述的线圈绕制装置,其特征在于,每个所述配合件能够自动复位,使得所有所述配合件的一侧相配合形成所述套孔。The coil winding device according to any one of claims 5 to 9, wherein each of the fittings can be automatically reset, so that one side of all the fittings cooperate to form the sleeve hole.
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CN209571330U (en) * | 2019-03-29 | 2019-11-01 | 埃斯凯电气(天津)有限公司 | A kind of transformer coiling tooling |
CN110166905A (en) * | 2019-05-09 | 2019-08-23 | 瑞声光电科技(常州)有限公司 | The winding method of microphone device and its voice coil |
CN111276328A (en) * | 2020-01-21 | 2020-06-12 | 昆山联滔电子有限公司 | Winding machine and coil demolding method thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115083771A (en) * | 2022-07-07 | 2022-09-20 | 成都超德创科技有限公司 | Coil winding device |
Also Published As
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CN112053846A (en) | 2020-12-08 |
CN112053846B (en) | 2021-09-28 |
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