CN209571330U - A kind of transformer coiling tooling - Google Patents

A kind of transformer coiling tooling Download PDF

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Publication number
CN209571330U
CN209571330U CN201920417130.3U CN201920417130U CN209571330U CN 209571330 U CN209571330 U CN 209571330U CN 201920417130 U CN201920417130 U CN 201920417130U CN 209571330 U CN209571330 U CN 209571330U
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CN
China
Prior art keywords
flap
connecting shaft
baffle
spacing
connecting portion
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Active
Application number
CN201920417130.3U
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Chinese (zh)
Inventor
杜学伟
孙建伟
刘政
芦军
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Eskay Electric (tianjin) Co Ltd
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Eskay Electric (tianjin) Co Ltd
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Priority to CN201920417130.3U priority Critical patent/CN209571330U/en
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Publication of CN209571330U publication Critical patent/CN209571330U/en
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Abstract

The utility model provides a kind of transformer coiling tooling, it include: wire-winding unit, wire-winding unit includes connecting shaft, first flap, second flap and third baffle, first flap offers the first through hole with connecting shaft cooperation, second flap offers the second through-hole with connecting shaft cooperation, and third baffle offers the third through-hole with connecting shaft cooperation;Driving assembly, driving assembly with connect axis connection, for be drivingly connected axis rotation;Wherein, when first flap and second flap are mounted in connecting shaft, spacing between first flap and second flap is the first spacing, the difference of first spacing and the line footpath of a strand is in the first preset threshold, when first flap and third baffle are mounted in connecting shaft, spacing between first flap and third baffle is the second spacing, and the difference of the line footpath of the second spacing and two strands is in the second preset threshold.The utility model embodiment can be improved the working efficiency without the Wound-rotor type plate coil coiling across outlet.

Description

A kind of transformer coiling tooling
Technical field
The utility model relates to the production equipment fields of transformer, and more particularly, to a kind of transformer coiling work Dress.
Background technique
The working principle of transformer is to realize transformation by primary coil and the secondary coil coupling of inside transformer.Just Grade coil and secondary coil can be formed by Wound-rotor type plate coil by series connection or parallel connection.Traditional Wound-rotor type plate line The line tail of circle is in the outside of coil, but the end of a thread, in the inside of coil, multiple Wound-rotor type plate coils are socketed in the magnetic core of transformer When upper, the height that will lead to coil increases, and the volume so as to cause the transformer under same power condition becomes larger.
The end of a thread and line tail without the Wound-rotor type plate coil across outlet are in the outside of coil, by without across outlet Wound-rotor type plate coil can reduce the height of coil, can be carried out by way of pure hand winding without the coiling across outlet The coiling of formula plate coil, but it is more time-consuming and laborious by the way of pure hand winding.
Utility model content
The utility model embodiment provides a kind of transformer coiling tooling, is carried out in a manner of solving through pure hand winding The more time-consuming and laborious problem of coiling without the Wound-rotor type plate coil across outlet.
The utility model embodiment provides a kind of transformer coiling tooling, comprising:
Wire-winding unit, the wire-winding unit include connecting shaft, first flap, second flap and third baffle, and described first Baffle offers the first through hole with connecting shaft cooperation, and the second flap offers second with connecting shaft cooperation Through-hole, the third baffle offer the third through-hole with connecting shaft cooperation;
Driving assembly, the driving component and the connection axis connection, for driving the connecting shaft to rotate;
Wherein, when the first flap and second flap are mounted in the connecting shaft, the first flap with it is described Spacing between second flap is the first spacing, the difference of the line footpath of first spacing and a strand in the first preset threshold, When the first flap and third baffle are mounted in the connecting shaft, between the first flap and the third baffle Spacing is the second spacing, and the difference of the line footpath of second spacing and two strands is in the second preset threshold.
Optionally, the second flap includes the first winding section and the first support portion for connecting with first winding section, When the first flap and second flap are mounted in the connecting shaft, first winding section connects with the first flap Touching, and the axial length of first winding section is first spacing.
Optionally, the third baffle includes the second winding section and the second support portion for connecting with second winding section, When the first flap and third baffle are mounted in the connecting shaft, second winding section connects with the first flap Touching, and the axial length of second winding section is second spacing.
Optionally, the connecting shaft includes first connecting portion, second connecting portion and third interconnecting piece;
The first connecting portion is connect with the driving component, and the second connecting portion is connect with the first connecting portion, The third interconnecting piece is connect with the second connecting portion;
The diameter of the second connecting portion is less than the diameter of the first connecting portion, and the diameter of the third interconnecting piece is less than The diameter of the second connecting portion.
Optionally, the first flap and the second connecting portion are interference fitted.
Optionally, the axial length of the first flap is identical as the axial length of the second connecting portion.
Optionally, it is provided with external screw thread on the third interconnecting piece, is provided in the second flap and the external screw thread The internal screw thread of cooperation, the third gear on piece are provided with the internal screw thread with external screw thread cooperation.
Optionally, the first notch is offered in the second flap, and the third gear on piece offers the second notch.
Optionally, third notch is offered in the first flap.
Optionally, the first flap, second flap and third baffle are annular shape.
It is mounted in the connecting shaft by first flap and second flap, carries out first time coiling, turned to pre- The coil for staying line is mounted in the connecting shaft by first flap and third baffle, is carried out on the basis of first time coiling Second of coiling is turned to without the Wound-rotor type plate coil across outlet, and two free line ends of the plate coil are in plate The outside of coil, the utility model embodiment can be improved the working efficiency without the Wound-rotor type plate coil coiling across outlet.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the utility model embodiment, embodiment or the prior art will be retouched below Attached drawing needed in stating is briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments for those of ordinary skill in the art without any creative labor, can be with root Other attached drawings are obtained according to these attached drawings.
Fig. 1 is a kind of structural schematic diagram of connecting shaft provided by the embodiment of the utility model;
Fig. 2 is a kind of main view of first flap provided by the embodiment of the utility model;
Fig. 3 is a kind of right view of first flap shown in Fig. 2;
Fig. 4 is a kind of main view of second flap provided by the embodiment of the utility model;
Fig. 5 is a kind of right view of second flap shown in Fig. 4;
Fig. 6 is a kind of main view of third baffle provided by the embodiment of the utility model;
Fig. 7 is a kind of right view of third baffle shown in fig. 6;
Fig. 8 is a kind of process schematic of first time coiling provided by the embodiment of the utility model;
Fig. 9 is a kind of process schematic of second of coiling provided by the embodiment of the utility model;
Figure 10 is one of the structural schematic diagram of coil that a kind of first time coiling provided by the embodiment of the utility model is formed;
Figure 11 is the second structural representation for the coil that a kind of first time coiling provided by the embodiment of the utility model is formed;
Figure 12 is one of the structural schematic diagram of coil that a kind of second of coiling provided by the embodiment of the utility model is formed;
Figure 13 is the second structural representation for the coil that a kind of second of coiling provided by the embodiment of the utility model is formed.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model It clearly and completely describes, it is clear that the embodiments are a part of the embodiments of the present invention, rather than whole implementation Example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without creative efforts The every other embodiment obtained, fall within the protection scope of the utility model.
The utility model embodiment provides a kind of transformer coiling tooling, comprising:
Wire-winding unit, as shown in Figures 1 to 7, wire-winding unit include connecting shaft 1, first flap 2, second flap 3 and third Baffle 4, first flap 2 offer the first through hole 21 cooperated with connecting shaft 1, and second flap 3 offers and the cooperation of connecting shaft 1 Second through-hole 31, third baffle 4 offer the third through-hole 41 cooperated with connecting shaft 1;
Driving assembly, driving assembly are connect with connecting shaft 1, are rotated for being drivingly connected axis 1;
Wherein, as shown in figure 8, when first flap 2 and second flap 3 are mounted in connecting shaft 1, first flap 2 and Spacing between two baffles 3 is the first spacing, and the difference of the line footpath of the first spacing and a strand is in the first preset threshold, such as Fig. 9 Shown, when first flap 2 and third baffle 4 are mounted in connecting shaft 1, the spacing between first flap 2 and third baffle 4 is The difference of the line footpath of second spacing, the second spacing and two strands is in the second preset threshold.
Wherein, first flap 2 can be socketed in connecting shaft 1 by first through hole 21, and second flap 3 can pass through second Through-hole 31 is socketed in connecting shaft 1, and third baffle 4 can be socketed in connecting shaft 1 by third through-hole 41.First flap 2, Two baffles 3, third baffle 4 all can be round, perhaps can be it is rectangular or can be irregular shape etc., this is practical newly Type embodiment is to this without limiting.Driving assembly can be spooling equipment 7, provide driving force for connecting shaft 1, specifically, even The left side of spindle 1 can be packed into 7 transmission shaft of spooling equipment, and be fastened with hexagon socket head cap screw, when 7 transmission shaft of spooling equipment rotates When, it drives connecting shaft 1 to rotate, so that the first flap 2 being socketed in connecting shaft 1 and second flap 3 be driven to rotate, or drives First flap 2 and third baffle 4 rotation being socketed in connecting shaft 1.
Wherein, the first preset threshold can be 0.01mm, perhaps can be 0.1mm or can be 0.5mm etc. arbitrarily Value.When first flap 2 and second flap 3 are mounted in connecting shaft 1, the first preset threshold can make first flap 2 and second A strand is placed between baffle 3, and after a strand is placed, which will not be between first flap 2 and second flap 3 There is biggish mobile space, it is preferred that a strand there will not be mobile space between first flap 2 and second flap 3.
Wherein, the second preset threshold can be 0.01mm, perhaps can be 0.1mm or can be 0.5mm etc. arbitrarily Value.When first flap 2 and third baffle 4 are mounted in connecting shaft 1, the second preset threshold can make first flap 2 and third Two strands are placed between baffle 4, and after two strands are placed, which will not be between first flap 2 and third baffle 4 There is biggish mobile space, it is preferred that two strand there will not be mobile space between first flap 2 and third baffle 4.
Wherein, when first flap 2 and second flap 3 are mounted in connecting shaft 1, between first flap 2 and second flap 3 Winding section can be set, wire rod is wound on winding section, can also be with specifically, winding section can be set in first flap 2 It is arranged in second flap 3.When winding section is arranged in first flap 2, winding section can be set on third baffle 4.The Winding section on one baffle 2 is used for for the winding section on a strand, third baffle 4 around another strand.
In practical applications, when first flap 2 and second flap 3 are mounted in connecting shaft 1, can start for the first time around Line, at this point, the cooperation gap that first flap 2 and second flap 3 form, is only capable of accommodating a strand, can limit in this way by around Wire rod can only be in flat longitudinal arrangement, and cannot be transversely arranged to tiling direction.Before the rotation of connecting shaft 1, need the The line needed in secondary winding process, which reserves, to be come, such as needs the line of coiling 2m, can first be reserved the line of 1m to the Secondary coiling is used.Driving assembly is drivingly connected axis 1 and rotates, so that wire rod is formed between first flap 2 and second flap 3 Coil.As shown in Figures 10 and 11, the coil 5 formed for first time coiling, there are second of coilings at the center of coil The reserved line needed in journey.
Furthermore it is possible to which the starting point of the estimated coil formed of first time coiling is glued by adhesive tape before the rotation of connecting shaft 1 Knot is in connecting shaft 1, so that operation is more easy.The wire rod of also non-coiling can be by gripping apparatus grips, so as to coiling Wire rod be in tensioned state, be convenient for coiling.Tack material can be coated on wire rod, such as self-binding enamel wire can be with During connecting shaft 1 rotates, passed through by air-heater by the hot wind of certain temperature, so that the coil that first time coiling is formed Self-adhesion sizing, independent can take out after sizing, will not be loose.
After the completion of first time coiling, second flap 3 is removed, third baffle 4 is mounted in connecting shaft 1, Ke Yi Start second of coiling on the basis of first time coiling.At this point, the cooperation gap that first flap 2 and third baffle 4 form, is only capable of Two strands are accommodated, due to the fixed filling of coil that the thickness of a wherein strand has been formed via first time coiling, can be limited in this way It is fixed by around wire rod, can only be in flat longitudinal arrangement, and cannot be transversely arranged to tiling direction.Second of coiling uses first Reserved line that secondary coiling leaves carries out coiling, such as the line of reserved 1m, and one end of the line of the 1m is free line end, the other end the The coil 5 that coiling is formed, can the coiling since the one end for the coil that line is formed close to first time coiling.Such as Figure 12 and figure Shown in 13, for the coil 6 formed after second of coiling, which is two layers of coil, parallel arranged, two free lines of the coil Tail head is in the outside of coil.Coil made of coiling is without across outlet, so installation space is small, parasitic capacitance is small, it can be effective The power density for improving transformer, is particularly suitable for high frequency transformer.
It is mounted in connecting shaft 1 by first flap 2 and second flap 3, carries out first time coiling, turned to reserved The coil of line is mounted in connecting shaft 1 by first flap 2 and third baffle 4, and second is carried out on the basis of first time coiling Secondary coiling is turned to without the Wound-rotor type plate coil across outlet, and two free line ends of the plate coil are in plate coil Outside, the utility model embodiment can be improved without across outlet Wound-rotor type plate coil coiling working efficiency.
Optionally, as shown in Figures 4 and 5, second flap 3 includes the first winding section 32 and connect with the first winding section 32 First support portion 33, when first flap 2 and second flap 3 are mounted in connecting shaft 1, the first winding section 32 and first flap 2 Contact, and the axial length of the first winding section 32 is the first spacing.
Wherein, the first support portion 33 can be circle, or rectangular etc., the first support portion 33 is provided centrally with the Two through-holes 31, the first winding section 32 can be circle, or rectangular etc., the first winding section 32 can be in the first support portion The protrusion of 33 side setting.First winding section 32 and the first support portion 33 form second flap 3, when the first winding section 32 is circle When shape, circular coil can be coiled into;It, can be around the coil of squarely, therefore, transformer when the first winding section 32 is rectangular More application scenarios can be applicable in without the Wound-rotor type plate coil across outlet made of wire winding tool coiling.
Optionally, as shown in FIG. 6 and 7, third baffle 4 includes the second winding section 42 and connect with the second winding section 42 Second support portion 43, when first flap 2 and third baffle 4 are mounted in connecting shaft 1, the second winding section 42 and first flap 2 Contact, and the axial length of the second winding section 42 is the second spacing.
Wherein, the second support portion 43 can be circle, or rectangular etc., the second support portion 43 is provided centrally with the Three through-holes 41, the second winding section 42 can be circle, or rectangular etc., the second winding section 42 can be in the second support portion The protrusion of 43 side setting.Second winding section 42 and the second support portion 43 form third baffle 4, when the second winding section 42 is circle When shape, circular coil can be coiled into;It, can be around the coil of squarely, therefore, transformer when the second winding section 42 is rectangular More application scenarios can be applicable in without the Wound-rotor type plate coil across outlet made of wire winding tool coiling.
Optionally, as shown in Figure 1, connecting shaft 1 includes first connecting portion 13, second connecting portion 12 and third interconnecting piece 11;
First connecting portion 13 is connect with driving assembly, and second connecting portion 12 is connect with first connecting portion 13, third interconnecting piece 11 connect with second connecting portion 12;
The diameter of second connecting portion 12 is less than the diameter of first connecting portion 13, and the diameter of third interconnecting piece 11 connects less than second The diameter of socket part 12.
Wherein, first flap 2 can be socketed in second connecting portion 12, and second flap 3 can be socketed in third interconnecting piece On 11, third baffle 4 can be socketed on third interconnecting piece 11.Connected by first connecting portion 13, second connecting portion 12 and third Socket part 11 forms connecting shaft 1, convenient for the installation of transformer coiling tooling.
Optionally, first flap 2 and second connecting portion 12 are interference fitted, therefore, connecting shaft 1 in the course of rotation, the One baffle 2 will not generate relative motion with connecting shaft 1, improve the stability that transformer coiling tooling carries out coiling.
Optionally, the axial length of first flap 2 is identical as the axial length of second connecting portion 12.When first flap 2 is pacified When in connecting shaft 1, first flap 2 is contacted with first connecting portion 13, and the diameter of second connecting portion 12 is less than the first connection The diameter in portion 13, therefore, first flap 2 will not be mobile toward the direction of first connecting portion 13, further improve transformer coiling The stability of tooling progress coiling.
Optionally, it as shown in Figure 1, being provided with external screw thread 14 on third interconnecting piece 11, is provided in second flap 3 and outer spiral shell The internal screw thread that line 14 cooperates is provided with the internal screw thread cooperated with external screw thread 14 on third baffle 4.
Wherein, the internal screw thread in second flap 3 can form tight fit, the internal screw thread on third baffle 4 with external screw thread 14 Tight fit can be formed with external screw thread 14.By the cooperation of external screw thread and internal screw thread, so that second flap 3 and third baffle 4 can It is connected in connecting shaft 1 with relatively stable, further improves the stability that transformer coiling tooling carries out coiling.
Optionally, as shown in figure 4, offering the first notch 34 in second flap 3, as shown in fig. 6, being opened on third baffle 4 Equipped with the second notch 44.
Wherein, the reserved line of first time coiling can be drawn by the first notch 34 or the second notch 44.First notch 34 for divulging information, and the first notch 34 can be a word open slot of multiple hollow outs, specifically, can be four sub- open slots. First notch 34 can allow the hot wind of certain temperature to pass through, so that the coil self-adhesion sizing that coiling is formed.Second notch 44 is used for Ventilation, the second notch 44 can be a word open slot of multiple hollow outs, specifically, can be four sub- open slots.Second lacks Mouth 44 can allow the hot wind of certain temperature to pass through, so that the coil self-adhesion sizing that coiling is formed.Further improve transformer around The stability of line tooling progress coiling.
Optionally, third notch is offered in first flap 4.First notch can be a word open slot of a hollow out, The third notch can be reserved air duct.
Optionally, first flap 2, second flap 3 and third baffle 4 are annular shape.
All the embodiments in this specification are described in a progressive manner, the highlights of each of the examples are with The difference of other embodiments, the same or similar parts between the embodiments can be referred to each other.
In the description of the present invention, it should be understood that term " longitudinal direction ", " radial direction ", " length ", " width ", " thickness The side of the instructions such as degree ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" Position or positional relationship are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description the utility model and simplification is retouched It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, Therefore it should not be understood as limiting the present invention.In the description of the present invention, unless otherwise indicated, " multiple " contain Justice is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " setting ", " connection " shall be understood in a broad sense.For example, it may be being fixedly connected, it may be a detachable connection, or integrally Connection;It can be directly connected, it can also be indirectly connected through an intermediary.Be fixedly connected can for welding, be threadedly coupled and The common techniques scheme such as step up.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in utility model.
More than, only specific embodiment of the present utility model, but protection scope of the utility model is not limited thereto, Anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation or replace It changes, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should be with claim Subject to protection scope.

Claims (10)

1. a kind of transformer coiling tooling characterized by comprising
Wire-winding unit, the wire-winding unit include connecting shaft, first flap, second flap and third baffle, the first flap The first through hole with connecting shaft cooperation is offered, the second flap is offered leads to the second of connecting shaft cooperation Hole, the third baffle offer the third through-hole with connecting shaft cooperation;
Driving assembly, the driving component and the connection axis connection, for driving the connecting shaft to rotate;
Wherein, when the first flap and second flap are mounted in the connecting shaft, the first flap and described second Spacing between baffle is the first spacing, and the difference of the line footpath of first spacing and a strand works as institute in the first preset threshold State first flap and when third baffle is mounted in the connecting shaft, the spacing between the first flap and the third baffle For the second spacing, the difference of the line footpath of second spacing and two strands is in the second preset threshold.
2. transformer coiling tooling according to claim 1, which is characterized in that the second flap includes the first winding section And the first support portion being connect with first winding section, when the first flap and second flap are mounted in the connecting shaft When, first winding section is contacted with the first flap, and the axial length of first winding section is first spacing.
3. transformer coiling tooling according to claim 1, which is characterized in that the third baffle includes the second winding section And the second support portion being connect with second winding section, when the first flap and third baffle are mounted in the connecting shaft When, second winding section is contacted with the first flap, and the axial length of second winding section is second spacing.
4. transformer coiling tooling according to claim 1, which is characterized in that the connecting shaft include first connecting portion, Second connecting portion and third interconnecting piece;
The first connecting portion is connect with the driving component, and the second connecting portion is connect with the first connecting portion, described Third interconnecting piece is connect with the second connecting portion;
The diameter of the second connecting portion is less than the diameter of the first connecting portion, and the diameter of the third interconnecting piece is less than described The diameter of second connecting portion.
5. transformer coiling tooling according to claim 4, which is characterized in that the first flap is connect with described second Portion's interference fit.
6. transformer coiling tooling according to claim 4, which is characterized in that the axial length of the first flap and institute The axial length for stating second connecting portion is identical.
7. transformer coiling tooling according to claim 4, which is characterized in that be provided with outer spiral shell on the third interconnecting piece Line, is provided with the internal screw thread with external screw thread cooperation in the second flap, the third gear on piece be provided with it is described outer The internal screw thread being threadedly engaged.
8. transformer coiling tooling according to claim 1, which is characterized in that offer first in the second flap and lack Mouthful, and the third gear on piece offers the second notch.
9. transformer coiling tooling according to claim 8, which is characterized in that offer third in the first flap and lack Mouthful.
10. transformer coiling tooling according to claim 1, which is characterized in that the first flap, second flap and Three baffles are annular shape.
CN201920417130.3U 2019-03-29 2019-03-29 A kind of transformer coiling tooling Active CN209571330U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112053846A (en) * 2020-09-02 2020-12-08 瑞声新能源发展(常州)有限公司科教城分公司 Coil winding device and bobbin
WO2022047860A1 (en) * 2020-09-02 2022-03-10 瑞声声学科技(深圳)有限公司 Speaker, voice coil, method for manufacturing voice coil and coil winding device
WO2022047859A1 (en) * 2020-09-02 2022-03-10 瑞声声学科技(深圳)有限公司 Loudspeaker, voice coil, voice coil manufacturing method, and coil winding apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112053846A (en) * 2020-09-02 2020-12-08 瑞声新能源发展(常州)有限公司科教城分公司 Coil winding device and bobbin
CN112053846B (en) * 2020-09-02 2021-09-28 瑞声新能源发展(常州)有限公司科教城分公司 Coil winding device
WO2022047866A1 (en) * 2020-09-02 2022-03-10 瑞声声学科技(深圳)有限公司 Coil winding apparatus and bobbin
WO2022047860A1 (en) * 2020-09-02 2022-03-10 瑞声声学科技(深圳)有限公司 Speaker, voice coil, method for manufacturing voice coil and coil winding device
WO2022047859A1 (en) * 2020-09-02 2022-03-10 瑞声声学科技(深圳)有限公司 Loudspeaker, voice coil, voice coil manufacturing method, and coil winding apparatus

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