WO2022042760A1 - Treatment apparatus and treatment method for exhaust gas containing organic matter - Google Patents

Treatment apparatus and treatment method for exhaust gas containing organic matter Download PDF

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WO2022042760A1
WO2022042760A1 PCT/CN2021/121255 CN2021121255W WO2022042760A1 WO 2022042760 A1 WO2022042760 A1 WO 2022042760A1 CN 2021121255 W CN2021121255 W CN 2021121255W WO 2022042760 A1 WO2022042760 A1 WO 2022042760A1
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gas
absorption
adsorption
treatment
absorbent
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PCT/CN2021/121255
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French (fr)
Chinese (zh)
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何林
李鑫钢
郑成功
隋红
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天津大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1487Removing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40083Regeneration of adsorbents in processes other than pressure or temperature swing adsorption

Definitions

  • the embodiments of the present application relate to the technical field of environmental protection, such as the technical field of waste gas treatment, and in particular, to a treatment device and a treatment method for waste gas containing organic matter.
  • organic waste gas mainly comes from production equipment leakage, waste liquid treatment, solvent volatilization and organized and unorganized emissions.
  • the untreated discharge of organic waste gas causes pollution to the environment, and also has a serious impact on the human nerve and immune system.
  • CN107569973A discloses a method and system for absorbing and treating VOC organic waste gas.
  • the method includes: separating part of organic matter from VOC organic waste gas by a condensation unit, and then fully contacting the waste gas with an absorbent in an absorption device, and the organic matter in the waste gas is absorbed by the absorbent After absorption and purification, it is discharged, and the absorbent is converted into absorbent rich liquid; the rich liquid can be vacuum extracted or heated in the desorption device or contacted with the purge gas in reverse, so that the organic matter in the absorbent rich liquid can be desorbed to obtain regenerated absorption.
  • the absorbent lean liquid is transported to the absorption device for recycling, and the desorbed gas enriched with organic matter is condensed, incinerated or oxidized, but the amount of absorbent for absorption treatment is high and the processing equipment is large.
  • CN207507225U discloses an organic waste gas absorption system.
  • the system includes a blower, a waste gas storage tank, a gas buffer tank, a rotating packed bed, an absorbent storage tank, a diaphragm pump and a waste liquid storage tank.
  • the blower blows out two paths of air,
  • the first path of air enters the waste gas storage tank, carrying the waste gas into the gas buffer tank
  • the second path of air directly enters the gas buffer tank, and is fully mixed with the waste gas carried by the first path of air
  • the adjusted waste gas enters the A rotating packed bed
  • the absorbent in the absorbent storage tank is transported to the rotating packed bed by the diaphragm pump
  • the absorbent after absorbing the exhaust gas enters the waste liquid storage tank from the bottom of the rotating packed bed, and the purified
  • the gas is directly discharged, but the device still focuses on the absorption method to treat the organic waste gas, which also has the problems of incomplete absorption and high consumption of absorbent.
  • CN103394246A discloses a comprehensive treatment method for organic waste gas and an organic waste gas treatment device.
  • the organic waste gas is absorbed and adjusted by an absorption regulating liquid, biological ecological treatment and UV catalytic photolysis treatment in sequence, and the absorption and regulation of the absorption regulating liquid can remove the organic waste gas. and adjust the concentration of volatile organic compounds in the organic waste gas entering the biological ecological treatment.
  • the organic matter can also be sterilized and deodorized, but the device and method are difficult to be applied industrially, and the application prospect is limited.
  • the present application provides a treatment device and a treatment method for waste gas containing organic matter.
  • the treatment device and the treatment method can effectively solve the problem of substandard discharge of waste gas containing organic matter and the problem of re-pollution of desorbed gas, and can treat various organic matter and inorganic waste gas, and have a wide range of applications.
  • the desorbed gas is cooled and separated from the gas and liquid and then recycled and absorbed and/or adsorbed, which effectively solves the problem of re-contamination of the desorbed gas.
  • the present application provides a treatment device for waste gas containing organic matter
  • the treatment device includes an absorption unit, a condensation unit, and an adsorption and desorption unit connected in sequence;
  • the adsorption and desorption unit includes an adsorption device, a first A heat exchange device and a phase separation device; the upper part of the phase separation device is provided with a first gas outlet, and the first gas outlet is connected to the absorption unit and/or the adsorption device.
  • the treatment device for organic-containing waste gas can treat different types of organic-containing waste gas by combining an absorption unit, a condensation unit and an adsorption-desorption unit, and effectively reduce the content of organic substances in the organic-containing waste gas;
  • the application further sets a first heat exchange device and a phase separation device in the adsorption and desorption unit, which can condense the desorbed gas generated by the desorption and then separate the gas and liquid, and then circulate the uncondensed gas to the absorption unit and/or adsorption Cyclic absorption and/or adsorption is carried out in the device, which effectively realizes the transfer of the organic gas in the organic-containing waste gas to the liquid phase, and the combination of subsequent desorption, condensation, gas-liquid separation and re-adsorption.
  • the transfer of waste gas containing organic matter from gas phase to liquid phase can be realized with a small amount of initial absorbent;
  • the problem of reaching the standard and the problem of re-pollution of desorbed gas; and the device in this application is simple, and can be applied to different organic systems or organic and inorganic mixed waste gas systems, and has broad application prospects.
  • the condensation unit can not only condense the absorbent or water entrained in the gas, but also reduce the influence on the adsorbent in the adsorption and desorption unit.
  • the absorption unit comprises absorption means.
  • the absorption device is an absorption tower.
  • an absorbent liquid feeding device is provided at the top of the absorption tower, such as an absorbent spraying device.
  • an absorbent liquid feeding device is arranged at the top of the absorption tower, so that the absorbent can be fully contacted with the waste gas containing organic matter, and the absorption efficiency is improved.
  • packing and/or trays are provided in the absorption device.
  • the upper part of the absorption device is provided with a tray, and the lower part is provided with packing.
  • a waste gas inlet containing organic matter is provided on one side of the bottom of the absorption device.
  • the first gas outlet is connected to one side of the bottom of the absorption device.
  • the top of the absorption device is provided with a gas outlet containing organic matter.
  • an absorbent inlet is provided on one side of the top of the absorption device.
  • an absorbent outlet is provided at the bottom of the absorption device.
  • the absorbent outlet is connected to a waste liquid treatment unit.
  • the waste liquid treatment unit may be, for example, a waste water treatment unit.
  • the absorbent outlet is set to be connected to the waste liquid treatment unit, and the absorbed absorbent part is sent to the waste liquid treatment unit for waste liquid treatment, so as to realize pollution-free discharge in the whole process.
  • an absorbent circulation inlet is provided on one side of the middle of the absorption device.
  • the outlet of the waste liquid treatment unit is connected to the absorbent circulation inlet.
  • an in-situ waste liquid treatment unit can be arranged between the absorbent outlet and the absorbent circulation inlet, and the liquid outlet from the liquid phase outlet is completely recycled to the absorbent circulation inlet after in-situ treatment by the waste liquid treatment unit for circulation. absorption, can better improve the absorption effect.
  • the absorption unit further comprises an absorbent circulation pump connecting the absorbent outlet and the absorbent circulation inlet.
  • the present application can reduce the amount of absorbent by setting the absorbent circulation inlet and the absorbent circulation pump.
  • a second heat exchange device is provided between the circulation pump and the absorbent circulation inlet.
  • the absorption unit further comprises an absorbent feed pump connected to the absorbent inlet.
  • the condensing unit includes a condensing device connected to the outlet of the organic-containing gas.
  • the top of the condensation device is provided with a non-condensable gas outlet, and the bottom is provided with a condensed liquid outlet.
  • the condensate outlet is connected to a waste liquid treatment unit.
  • the condensate outlet is connected to the waste liquid treatment unit, and the liquid after the condensate is sent to the waste liquid treatment unit for waste liquid treatment, so as to realize pollution-free discharge in the whole process.
  • the non-condensable gas outlet is connected to the first gas inlet of the adsorption device.
  • the condensation device is further provided with a condensation medium inlet and a condensation medium outlet.
  • the adsorption device includes at least two groups of adsorption towers arranged in parallel.
  • the group of adsorption towers includes at least one adsorption tower.
  • the adsorption tower is provided with a first gas inlet at the bottom and a second gas outlet at the top.
  • the first gas outlet is connected to the first gas inlet.
  • the second gas outlet is connected to a chimney.
  • the adsorption-desorption unit further includes a vacuum pump arranged between the adsorption device and the first heat exchange device.
  • the lower part of the phase separation device is provided with a liquid phase outlet.
  • the liquid phase outlet is connected to a waste liquid treatment unit.
  • the present application has no special requirements for the waste liquid treatment unit, and any device or process known to those skilled in the art that can be used to treat organic waste liquid can be used.
  • the waste liquid treatment unit includes any one or a combination of at least two of an oxidative degradation device, a chemical conversion device or a biological degradation device, wherein a typical non-limiting combination is a combination of an oxidative degradation device and a chemical conversion device , a combination of oxidative degradation units and biodegradation units, and a combination of chemical conversion units and biodegradation units.
  • a liquid-liquid separation unit is provided before the waste liquid treatment unit.
  • the present application preferably sets a liquid-liquid separation unit to realize the separation of two phases in the liquid phase. , wherein, the absorbent at the outlet of the absorbent phase of the liquid-liquid separation is recycled to the absorption unit after post-processing, and the non-absorbent phase is subjected to waste liquid treatment.
  • the liquid-liquid separation unit includes an oil-water separation device.
  • the liquid-liquid separation unit is an oil-water separation device, and the condensed organic liquid that is insoluble in the water phase is separated. Separation of the phase and the water phase of the absorbent, the separated organic liquid phase enters the organic waste liquid treatment device in the wastewater treatment unit, the water phase enters the water phase treatment device in the wastewater treatment unit for post-treatment, and the treated water phase can be recycled It can be recycled to the absorption device for circulatory absorption, and it can also be treated as other water, which is not particularly limited, and it is preferably recycled to the absorption device for circulatory absorption.
  • the absorbent is an oil phase (gasoline, diesel oil, solvent oil, etc.)
  • the liquid phase is a homogeneous system
  • other operations such as the above-mentioned absorbent are the operations of the water phase
  • the gas phase at the top of the absorption tower is an equilibrium state the oily gas phase.
  • the present application provides a method for treating waste gas containing organic matter, and the treatment method is performed by using the device for treating waste gas containing organic matter described in the first aspect.
  • the method for treating organic-containing waste gas provided by the present application adopts the treatment device for organic-containing waste gas provided in the first aspect, and the desorbed gas is condensed and then cyclic adsorption operation, which ensures that the exhaust gas meets the standard.
  • the processing method includes the following steps:
  • step (2) after the described absorption of step (1), the gas phase enters the condensation unit and undergoes the first condensation treatment to obtain non-condensable gas and condensate;
  • step (3) After the non-condensable gas in step (2) enters the absorption unit from the first gas inlet for cyclic absorption or enters the adsorption device for cyclic adsorption, purified gas is obtained;
  • the adsorption device After the adsorption is saturated, the adsorption device is desorbed, and the desorbed gas is sent to the first heat exchange device for subsequent condensation treatment and gas-liquid separation.
  • the first gas inlet of the device performs cyclic adsorption.
  • the method for treating organic-containing waste gas described in the present application can effectively realize the adsorption of organic-containing waste gas and reduce the content of organic substances in organic-containing waste gas due to the use of desorption, condensation, gas-liquid separation and re-absorption and/or adsorption processes. , and can be operated continuously and can be produced in large-scale industrial production.
  • the method for treating waste gas containing organic matter is suitable for waste gas containing organic matter, and the organic matter includes methanol, formaldehyde, formic acid, ethanol, acetic acid, carbon disulfide, vinyl chloride, propanol, isopropanol, acetone, ether, acetonitrile, Ethyl acetate, butanol, methyl ethyl ketone, isobutanol, isobutyl ether, polychloromethane, polychloroethane, tetrahydrofuran, triethylamine, pyridine, dimethyl carbonate, sulfadoxine, nitrocarbazide Any one or a combination of at least two of amide, azide, benzene, toluene, ethylbenzene, xylene, or styrene.
  • the organic-containing waste gas also contains any one or a combination of at least two inorganic substances such as hydrofluoric acid, hydrochloric acid, hydrogen sulfide, sulfur dioxide, ammonia, nitrogen monoxide or nitrogen dioxide.
  • inorganic substances such as hydrofluoric acid, hydrochloric acid, hydrogen sulfide, sulfur dioxide, ammonia, nitrogen monoxide or nitrogen dioxide.
  • the temperature of the waste gas containing organic matter in step (1) is less than or equal to 60°C, such as 60°C, 58°C, 55°C, 54°C, 52°C, 50°C, 48°C, 45°C, 40°C, 35°C, 30°C, 28°C, 25°C or 20°C, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
  • the waste gas containing organic matter when the temperature of the waste gas containing organic matter is greater than 60° C., the waste gas containing organic matter is first subjected to heat exchange and then subjected to absorption treatment.
  • the temperature of the exhaust gas containing organic matter is controlled to be less than or equal to 60°C, which can better ensure the absorption efficiency.
  • the pressure of the absorption treatment is 95-120kPa, for example, 95kPa, 96kPa, 98kPa, 100kPa, 101kPa, 102kPa, 105kPa, 110kPa, 115kPa, 118kPa or 120kPa, etc.
  • the absorbent for the absorption treatment comprises an aqueous phase or an oil phase, preferably an aqueous phase.
  • the aqueous phase comprises alkaline water, acidic water, tap water or desalinated water, preferably desalted water.
  • the absorbent is preferably alkaline water
  • the alkaline water refers to water containing alkaline substances, such as sodium hydroxide. and/or potassium hydroxide, etc.
  • the acidic water refers to water containing acidic substances, such as sulfuric acid, hydrochloric acid and/or nitric acid, etc. .
  • the salt content in the desalted water is 1-5 mg/L, for example, 1 mg/L, 1.5 mg/L, 2 mg/L, 2.5 mg/L, 3 mg/L, 3.5 mg/L, 4 mg/L, 4.5mg/L or 5mg/L, etc.
  • the feed mass ratio of the absorbent to the waste gas containing organic matter is 0.01-5kg:1m 3 , for example, it can be 0.01kg:1m 3 , 0.05kg:1m 3 , 0.1kg:1m 3 , 0.3kg:1m 3.
  • the absorbent liquid phase is discharged from the absorbent outlet.
  • the liquid phase of the absorbent is circulated to the middle of the absorption device through the absorbent circulating pump.
  • the circulating amount of the liquid phase of the absorbent accounts for 80-95wt% of the total liquid phase of the absorbent, such as 80wt%, 82wt%, 83wt%, 84wt%, 85wt%, 86wt%, 87wt%, 88wt% , 89wt%, 90wt%, 91wt%, 92wt%, 93wt%, 94wt% or 95wt% etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
  • the ratio of the circulating amount of the absorbent in the liquid phase to the total liquid phase of the absorbent mentioned in this application refers to the ratio of the amount of the absorbent returned from the bottom of the absorption device to the middle of the absorption device to the total amount of the bottom of the absorbent.
  • the temperature of the first condensation treatment in step (2) is -15°C to 10°C, for example, it can be -15°C, -13°C, -10°C, -11°C, -9°C, -7°C, -5°C, -4°C, -3°C, -2°C, -1°C, 0°C, 2°C, 3°C, 4°C, 5°C, 6°C, 8°C or 10°C, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
  • the temperature of the first condensation treatment of the present application is controlled at -15-10°C, within this temperature range, substances such as desalinated water entrained in the gas after absorption can be effectively removed, and the impact on the subsequent adsorption effect of the adsorbent can be reduced.
  • the condensate is sent to a waste liquid treatment unit for waste liquid treatment.
  • the adsorbent described in step (3) comprises any one or a combination of at least two of activated carbon, molecular sieve, silica gel or carbon fiber, wherein a typical non-limiting combination is a combination of activated carbon and silica gel, activated carbon and The combination of carbon fiber, the combination of silica gel and carbon fiber, the combination of activated carbon, molecular sieve, silica gel and carbon fiber.
  • At least one group of at least two parallel adsorption tower groups of the adsorption device performs adsorption operation.
  • the adsorption device provided by the present application has at least two sets of parallel devices. When there are two sets of parallel devices, one is open and the other is operated alternately. When there are multiple sets of parallel devices, at least one set is in the adsorption state to ensure the continuous operation of the device. run.
  • the desorption is vacuum desorption or steam desorption, preferably vacuum desorption.
  • the present application preferably adopts the method of vacuum desorption, no new substances are introduced, the damage to the adsorbent is less, and the desorption efficiency is high, and the service life of the adsorbent is improved.
  • the pressure of the vacuum desorption is 1-30 kPa, for example, 1 kPa, 3 kPa, 5 kPa, 7 kPa, 9 kPa, 11 kPa, 13 kPa, 15 kPa, 17 kPa, 19 kPa, 21 kPa, 23 kPa, 25 kPa, 27 kPa or 30 kPa, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
  • the pressure of vacuum desorption is controlled to be 1-30 kPa, so as to ensure the desorption effect of organic matter and the service life of the adsorbent.
  • the vacuum desorption is carried out in a protective atmosphere.
  • the protective atmosphere includes a nitrogen atmosphere.
  • desorption is carried out under the protection of nitrogen atmosphere, the operation is safe and reliable, and the service life of the adsorbent is increased.
  • the temperature of the second condensation treatment is -15°C to 10°C, for example, it can be -15°C, -12°C, -10°C, -9°C, -8°C, -7°C, -6°C, - 5°C, -2°C, 0°C, 1°C, 2°C, 3°C, 4°C, 5°C, 7°C, 8°C, 9°C or 10°C, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
  • the temperature of the second condensation treatment is -15-10°C, which can effectively realize the condensation of most organic substances and convert them into liquid phase, which can better take into account the energy consumption and the treatment effect of waste gas containing organic substances.
  • the method comprises the following steps:
  • the waste gas containing organic matter with a temperature of ⁇ 60°C is sent to the absorption tower from the inlet of the waste gas containing organic matter, and the absorbent enters the absorption tower from the inlet of the absorbent to absorb and treat the waste gas containing organic matter.
  • the absorption outlet is discharged, 5 ⁇ 20wt% is sent to the waste liquid treatment unit for waste liquid treatment, and 80 ⁇ 95wt% is sent to the middle of the absorption tower by the absorbent circulating pump for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
  • the feed mass ratio of the absorbent and the waste gas containing organic matter is 0.01-5kg:1m 3 ;
  • step (3) The non-condensable gas described in step (2) enters the adsorption tower group for adsorption operation from the first gas inlet, and at least one group of the at least two groups of parallel adsorption tower groups performs adsorption operation to obtain purified gas;
  • the adsorption device After the adsorption is saturated, the adsorption device is desorbed by means of vacuum desorption, and the pressure of the vacuum desorption is 1-30 kPa, and the vacuum desorption is carried out in a nitrogen atmosphere;
  • the desorbed gas is sent to the first heat exchange device at -15 to 10°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation. Or return to the first gas inlet of the adsorption device for cyclic adsorption;
  • the liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
  • the method comprises the following steps:
  • the waste gas containing organic matter with a temperature of ⁇ 60°C is sent to the absorption tower from the inlet of the waste gas containing organic matter, and the absorbent enters the absorption tower from the inlet of the absorbent to absorb and treat the waste gas containing organic matter.
  • the absorption outlet is discharged, 5 ⁇ 20wt% is sent to the waste liquid treatment unit for waste liquid treatment, and 80 ⁇ 95wt% is sent to the middle of the absorption tower by the absorbent circulating pump for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
  • the feed mass ratio of the absorbent and the waste gas containing organic matter is 0.01-5kg:1m 3 ;
  • step (3) The non-condensable gas described in step (2) enters the adsorption tower group for adsorption operation from the first gas inlet, and at least one group of the at least two groups of parallel adsorption tower groups performs adsorption operation to obtain purified gas;
  • the adsorption device After the adsorption is saturated, the adsorption device is desorbed by means of vacuum desorption, and the pressure of the vacuum desorption is 1-10 kPa, and the vacuum desorption is carried out in a nitrogen atmosphere;
  • the desorbed gas is sent to the first heat exchange device at -15 to 10°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation. Or return to the first gas inlet of the adsorption device for cyclic adsorption;
  • the liquid phase after the gas-liquid separation is sent to the liquid-liquid separation unit for oil-water separation, and the oil phase after the oil-water separation enters the oil-phase treatment device in the waste liquid treatment unit for processing; the water phase after the oil-water separation enters the waste liquid
  • the water phase treatment device in the treatment unit is used for treatment.
  • the method preferably returns the gas-liquid separation gas phase to the organic-containing waste gas inlet of the absorption device for circulating absorption.
  • the treatment device of the organic-containing waste gas provided in the embodiment of the present application adopts the combination of absorption-condensation-adsorption-desorption device, which ensures that the exhaust gas reaches the standard;
  • the adsorption-desorption unit of the organic-containing waste gas treatment device provided in the embodiment of the present application is provided with the operation of circulating absorption and/or circulating adsorption after the condensation and separation of the desorbed gas, so as to ensure the continuous operation of the device and the effect of adsorption, Effectively reduce the organic content in the gas after adsorption;
  • the method for treating organic-containing waste gas provided in the embodiments of the present application solves the problem that the common method is difficult to reach the standard or damages the treatment device for the organic matter, especially the organic-inorganic mixture after treatment.
  • the process is advanced and simple, and the whole process is different
  • the parameters are automatically matched and controlled, and the application effect is good in the waste gas treatment project containing organic matter.
  • FIG. 1 is a schematic diagram of a processing device and a process flow diagram of an organic-containing waste gas provided in Example 1 of the present application.
  • FIG. 2 is a schematic diagram of a processing device and a process flow diagram of an organic-containing waste gas provided in Example 2 of the present application.
  • FIG. 3 is a schematic diagram of a processing device and a process flow diagram of the waste gas containing organic matter provided in Example 3 of the present application.
  • FIG. 4 is a schematic diagram of a treatment device and a process flow diagram of organic-containing waste gas provided in Example 6 of the present application.
  • the treatment device includes an absorption unit 1 , a condensation unit 2 and an adsorption-desorption unit 3 that are connected in sequence.
  • the absorption unit 1 includes an absorption device; the absorption device is an absorption tower 102; the upper part of the absorption device is provided with a tray, and the lower part is provided with a filler; the bottom side of the absorption device is provided with an organic-containing waste gas inlet, and the top is provided with There is a gas outlet containing organic matter, an absorbent inlet is provided on one side of the top, and an absorbent outlet is provided at the bottom; the absorbent outlet is connected with the waste liquid treatment unit 5; one side of the middle of the absorption device is provided with an absorbent circulation inlet;
  • the absorption unit 1 further includes an absorbent circulation pump 103 connecting the absorbent outlet and the absorbent circulation inlet, and a second heat exchange device 104 is arranged between the circulation pump and the absorbent circulation inlet.
  • the absorption unit 1 further includes The absorbent feed pump 101 connected to the absorbent inlet.
  • the condensing unit 2 includes a condensing device connected with the gas outlet containing organic matter; the top of the condensing device is provided with a non-condensable gas outlet, and the bottom is provided with a condensing liquid outlet; the condensing liquid outlet is connected with the waste liquid treatment unit 5; The non-condensable gas outlet is connected to the first gas inlet of the adsorption device 301; the condensation device is also provided with a condensing medium inlet and a condensing medium outlet.
  • the adsorption and desorption unit 3 includes an adsorption device 301, a first heat exchange device 302 and a phase separation device 303 connected in sequence; a first gas outlet is provided on the upper part of the phase separation device 303, and the first gas outlet is connected to the adsorption device.
  • the adsorption device 301 includes two parallel adsorption tower groups; an adsorption tower is arranged in the adsorption tower group; the size of the adsorption tower is DN1500mm ⁇ 3500mm, and the adsorption tower is provided with an adsorbent, filled with The height is 2.0m, the bottom of the adsorption tower is provided with a first gas inlet, and the top is provided with a second gas outlet; the first gas outlet is connected with the first gas inlet; the second gas outlet is connected with the chimney;
  • the desorption unit 3 also includes a vacuum pump 304 arranged between the adsorption device 301 and the first heat exchange device 302 ; a liquid phase outlet is arranged at the lower part of the phase separation device 303 ; the liquid phase outlet is connected to the waste liquid treatment unit 5 .
  • the treatment device includes an absorption unit 1, a condensation unit 2, an adsorption and desorption unit 3, a liquid-liquid separation unit 4, and a waste liquid connected in sequence. processing unit 5.
  • the absorption unit 1 includes an absorption device; the absorption device is an absorption tower 102; the upper part of the absorption device is provided with a tray, and the lower part is provided with a filler; the bottom side of the absorption device is provided with an organic-containing waste gas inlet, and the top is provided with There is a gas outlet containing organic matter, an absorbent inlet is arranged on the top side, and an absorbent outlet is arranged at the bottom; the absorbent outlet is connected with the liquid-liquid separation unit 4; the absorbent circulation inlet is arranged on one side of the middle of the absorption device;
  • the absorption unit 1 further includes an absorbent circulation pump 103 connected to the absorbent outlet and the absorbent circulation inlet, and the absorption unit 1 further includes an absorbent feed pump 101 connected to the absorbent inlet.
  • the condensing unit 2 includes a condensing device connected with the gas outlet containing organic matter; the top of the condensing device is provided with a non-condensable gas outlet, and the bottom is provided with a condensing liquid outlet; the condensing liquid outlet is connected with the liquid-liquid separation unit 4; The non-condensable gas outlet is connected to the first gas inlet of the adsorption device 301; the condensation device is also provided with a condensing medium inlet and a condensing medium outlet.
  • the adsorption and desorption unit 3 includes an adsorption device 301, a first heat exchange device 302 and a phase separation device 303 connected in sequence; a first gas outlet is provided on the upper part of the phase separation device 303, and the first gas outlet of the adsorption device 301 It is connected with the adsorption device 301; the adsorption device 301 includes two sets of parallel adsorption tower groups; one adsorption tower is arranged in the adsorption tower group; the size of the adsorption tower is DN2000mm ⁇ 4000mm, and the adsorption tower is provided with There is adsorbent, and the filling height is 2.5m; the bottom of the adsorption tower is provided with a first gas inlet, and the top is provided with a second gas outlet; the first gas outlet is connected with the first gas inlet; the second gas outlet is connected with the chimney
  • the adsorption and desorption unit 3 also includes a vacuum pump 304 arranged between the adsorption device 301
  • the liquid-liquid separation unit 4 includes an oil-water separation device.
  • the oil-water separation device is provided with an oil-phase outlet and a water-phase outlet.
  • the oil-phase outlet is connected to the oil-phase treatment device 501 of the waste liquid treatment unit 5.
  • the outlet is connected to the water-phase treatment device 502 of the waste liquid treatment unit 5 , and the water-phase outlet of the water-phase treatment device 502 is connected to the absorbent inlet of the absorption unit 1 .
  • the treatment device includes an absorption unit 1 , a condensation unit 2 and an adsorption and desorption unit 3 that are connected in sequence.
  • the absorption unit 1 includes an absorption device; the absorption device is an absorption tower 102; the upper part of the absorption device is provided with a tray, and the lower part is provided with a filler; the bottom side of the absorption device is provided with an organic-containing waste gas inlet, and the top is provided with There is a gas outlet containing organic matter, an absorbent inlet is provided on one side of the top, and an absorbent outlet is provided at the bottom; the absorbent outlet is connected with the waste liquid treatment unit 5; one side of the middle of the absorption device is provided with an absorbent circulation inlet;
  • the absorption unit 1 further includes an absorbent circulation pump 103 connected to the absorbent outlet and the absorbent circulation inlet, and the absorption unit 1 further includes an absorbent feed pump 101 connected to the absorbent inlet.
  • the condensing unit 2 includes a condensing device connected with the gas outlet containing organic matter; the top of the condensing device is provided with a non-condensable gas outlet, and the bottom is provided with a condensing liquid outlet; the condensing liquid outlet is connected with the waste liquid treatment unit 5; The non-condensable gas outlet is connected to the first gas inlet of the adsorption device 301; the condensation device is also provided with a condensing medium inlet and a condensing medium outlet.
  • the adsorption and desorption unit 3 includes an adsorption device 301, a first heat exchange device 302 and a phase separation device 303 connected in sequence; a first gas outlet is provided on the upper part of the phase separation device 303, and the first gas outlet of the adsorption device 301 It is connected with the waste gas inlet containing organic matter in the absorption device; the adsorption device 301 includes four parallel adsorption tower groups, wherein every two stages are operated alternately, and two series connected adsorption towers are arranged in the adsorption tower group; The size of the tower is DN1500mm ⁇ 3500mm, the adsorption tower is provided with an adsorbent, and the filling height is 1.8m; the adsorption tower is provided with a first gas inlet at the bottom and a second gas outlet at the top; the second gas outlet is connected to the chimney
  • the adsorption and desorption unit 3 also includes a vacuum pump 304 arranged between the adsorption device 301 and the
  • This embodiment provides a treatment device for waste gas containing organic matter.
  • the treatment device is the same as Embodiment 1 except that there is no absorbent circulation inlet on the middle side of the absorption device, and no absorbent circulation pump is provided.
  • Example 4 Compared with Example 1, in Example 4, there is no component for absorbent circulation, and the recycling of absorbent cannot be realized. Compared with Example 1, the consumption of absorbent is large and the energy consumption is high.
  • This embodiment provides a treatment device for waste gas containing organic matter.
  • the treatment device is the same as that in Embodiment 1 except that only one adsorption tower is provided in the adsorption and desorption unit.
  • Example 5 only one adsorption tower is set up. Compared with Example 1, when the absorbent in the adsorption tower is saturated with adsorption, the entire process needs to be stopped, and long-term continuous operation is not possible.
  • This embodiment provides a treatment device for waste gas containing organic matter.
  • the treatment device is the same as Embodiment 1 except that a vacuum pump is not provided in the adsorption and desorption unit, but a steam inlet is provided at the top of the adsorption tower.
  • Example 6 the vacuum pump is not provided, but the steam inlet is used instead to desorb the adsorbent with steam.
  • the steam energy consumption is high, and on the other hand, the introduction of steam causes damage to the adsorbent, which reduces the service life of the adsorbent.
  • the use of steam desorption increases the burden of subsequent condensation and gas-liquid separation, and the overall process economy decreases. This shows that the present application desorbs the adsorbent by setting a vacuum pump, which improves the service life of the adsorbent and the overall process. economy.
  • This embodiment provides a treatment device for waste gas containing organic matter. As shown in FIG. 4 , except that the first gas outlet is connected to the waste gas inlet containing organic matter and the first gas inlet of the adsorption device at the same time, the rest of the treatment device is connected to Example 1 is the same.
  • Example 7 the first gas outlet is connected to the absorption device and the adsorption device at the same time, and the gas from the first gas outlet can be selectively recycled to the absorption device or the adsorption device for the waste gas containing organic substances of different properties, so as to ensure the exhaust gas emission.
  • the gas from the first gas outlet can be selectively recycled to the absorption device or the adsorption device for the waste gas containing organic substances of different properties, so as to ensure the exhaust gas emission. Up to standard.
  • This comparative example provides a treatment device for waste gas containing organic matter.
  • the first heat exchange device and the phase separation device are not provided in the desorption unit of the treatment device, and the first heat exchange device and the phase separation device are not provided. Except for the connection relationship with other components, the rest are the same as those in Example 1.
  • the adsorption and desorption unit includes an adsorption device; the adsorption device includes two parallel adsorption tower groups; an adsorption tower is arranged in the adsorption tower group; an adsorbent is arranged in the adsorption tower; A first gas inlet is arranged at the bottom of the adsorption tower, and a second gas outlet is arranged at the top; the second gas outlet is connected with the chimney; the adsorption and desorption unit further includes a vacuum pump connected with the adsorption device, and the vacuum pump is connected with the chimney.
  • Example 1 the first heat exchange device and phase separation device are not provided.
  • the desorption gas after desorption cannot be treated, and the organic content in the desorption gas is high and enriched, which cannot be realized.
  • the gas is discharged up to the standard, which shows that the present application realizes the cyclic adsorption after the condensation of the desorption gas by setting the first heat exchange device and the phase separation device, and can effectively ensure that the organic content in the clean gas after adsorption is low.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is performed by using the treatment device provided in Example 1.
  • the method specifically includes the following steps:
  • the flow rate is 4000m 3 /h of organic-containing waste gas (composition of hydrofluoric acid 2.82mg/m 3 , acetone 250mg/m 3 , acetonitrile 220mg/m 3 , Dimethyl carbonate 230mg/m 3 , hydrogen chloride 92mg/m 3 ) is sent to the absorption tower 102 from the waste gas inlet containing organic matter through the absorbent feed pump 101, and the desalinated water with an amount of 7000kg/h enters the absorption tower 102 from the absorbent inlet , the normal pressure operation is used to absorb the waste gas containing organic matter.
  • the temperature at the top of the absorption tower 102 is 15.2 ° C.
  • the liquid phase of the absorbed absorbent is discharged from the absorption outlet, and 15wt% is sent to the waste liquid treatment unit for waste liquid treatment.
  • 85wt% % is sent to the second heat exchange device 104 by the absorbent circulating pump 103 for heat exchange and then enters the middle of the absorption tower 102 for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
  • step (2) After the absorption of step (1), the gas phase enters the condensation device and undergoes a first condensation treatment at 5°C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment;
  • step (3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is activated carbon to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, acetone ⁇ 10mg/m 3 , acetonitrile ⁇ 10mg/m 3 , dimethyl carbonate ⁇ 20mg/m 3 , hydrofluoric acid ⁇ 1mg/m 3 , hydrogen chloride ⁇ 1mg/m 3 ;
  • the adsorption time is 4 days, the adsorption tower after the adsorption saturation stops adsorption, and the vacuum pump 304 is used to desorb the adsorption device 301 by means of vacuum desorption, and the pressure of the vacuum desorption is 6kPa, and the vacuum desorption adopts nitrogen gas protection;
  • the desorbed gas is sent to the first heat exchange device 302 at -5°C after the second condensation treatment, and then enters the phase separation device 303 for gas-liquid separation, and the gas phase from the gas-liquid separation returns to the first gas inlet of the adsorption device 301 for cyclic adsorption ;
  • the liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Example 2.
  • the method specifically includes the following steps:
  • the flow rate is 500m 3 /h of organic-containing waste gas (the composition is 30mg/m 3 nitrogen dimethyl acetamide, 160mg/m 3 acetic acid, 250mg/m methanol/ m 3 , benzene 89 mg/m 3 ) is sent to the absorption tower 102 from the waste gas inlet containing organic matter through the absorbent feed pump 101, and the desalinated water with a dosage of 250 kg/h enters the absorption tower 102 from the absorbent inlet. The organic waste gas is absorbed and treated. The temperature at the top of the absorption tower 102 is 16.6°C.
  • the absorbed liquid phase of the absorbent is discharged from the absorption outlet, and 5wt% is sent to the waste liquid treatment unit 5 for waste liquid treatment, and 95wt% is recycled through the absorbent.
  • the pump 103 is sent into the middle of the absorption tower 102 for circulation; after the absorption, the gas phase is discharged from the gas outlet containing organic matter;
  • step (2) after the absorption of step (1), the gas phase enters the condensing device and is subjected to the first condensation treatment at 5°C to obtain non-condensable gas and condensate; the condensate is sent to the waste liquid treatment unit 5 for waste liquid treatment;
  • step (3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is carbon fiber to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment In, nitrogen dimethyl acetamide ⁇ 10mg/m 3 , acetic acid ⁇ 10mg/m 3 , methanol ⁇ 20mg/m 3 , benzene ⁇ 1mg/m 3 ;
  • the adsorption time is 7 days, the adsorption tower after adsorption saturation stops adsorption, and other groups of adsorption towers are used for adsorption; and the adsorption tower with adsorption saturation is desorbed by vacuum desorption.
  • the vacuum desorption is protected by nitrogen gas;
  • the desorbed gas is sent to the first heat exchange device 302 at -10°C after the second condensation treatment, and then enters the phase separation device 303 for gas-liquid separation, and the gas phase from the gas-liquid separation returns to the first gas inlet of the adsorption device 301 for cyclic adsorption. ;
  • the liquid phase after the gas-liquid separation is sent to the oil-water separation device for oil-water separation, and the organic oil phase (mainly containing benzene) of the oil-water separation is sent to the oil-phase treatment device 501 of the waste liquid treatment unit 5 for processing; the oil-water separation
  • the separated water phase is sent to the water phase treatment device 502 of the waste liquid treatment unit 5 for waste liquid treatment.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Example 1.
  • the method specifically includes the following steps:
  • the flow rate is 2000m 3 /h of organic-containing waste gas (composition of dichloromethane 252mg/m 3 , ether 352mg/m 3 , ethanol 453mg/m 3 , three Ethylamine 345mg/m 3 , pyridine 243mg/m 3 ) is sent to the absorption tower from the waste gas inlet containing organic matter through the absorbent feed pump, and the desalinated water with the dosage of 3000kg/h enters the absorption tower from the absorbent inlet.
  • the waste gas containing organic matter is absorbed and treated.
  • the temperature at the top of the absorption tower is 21.6°C.
  • the absorbed liquid phase of the absorbent is discharged from the absorption outlet, and 5wt% is sent to the waste liquid treatment unit for waste liquid treatment, and 95wt% is passed through the absorbent circulating pump. It is sent to the second heat exchange device for heat exchange and then sent to the middle of the absorption tower for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
  • step (2) After the absorption of step (1), the gas phase enters the condensation device and undergoes a first condensation treatment at 5°C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment;
  • step (3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is carbon fiber to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, dichloromethane ⁇ 10mg/m 3 , diethyl ether ⁇ 10mg/m 3 , ethanol ⁇ 20mg/m 3 , triethylamine ⁇ 10mg/m 3 , pyridine ⁇ 10mg/m 3 ;
  • the adsorption time is 4 days, the adsorption tower after adsorption saturation stops adsorption, and the adsorption device is desorbed by a vacuum pump by means of vacuum desorption, and the pressure of vacuum desorption is 6kPa, and the vacuum desorption adopts nitrogen gas protection;
  • the desorbed gas is sent to the first heat exchange device at -15°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation, and the gas phase of the gas-liquid separation is returned to the first gas inlet of the adsorption device for cyclic adsorption;
  • the liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Example 1.
  • the method specifically includes the following steps:
  • the flow rate is 6000m 3 /h of organic-containing waste gas (the composition is hydrofluoric acid 10.1mg/m 3 , acetone 145mg/m 3 , ethanol 550mg/m 3 , Acetonitrile 450mg/m 3 , dimethyl carbonate 230mg/m 3 , hydrogen chloride 110mg/m 3 ) are sent to the absorption tower from the waste gas inlet containing organic matter through the absorbent feed pump, and the desalinated water with the dosage of 1200kg/h is sent from the absorbent inlet After entering the absorption tower, the waste gas containing organic matter is absorbed and treated by normal pressure operation.
  • the temperature at the top of the absorption tower is 15.1 ° C.
  • the liquid phase of the absorbed absorbent is discharged from the absorption outlet, and 20wt% is sent to the waste liquid treatment unit for waste liquid treatment. , 80wt% is sent to the second heat exchange device by the absorbent circulating pump for heat exchange, and then sent to the middle of the absorption tower for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
  • step (2) After the absorption of step (1), the gas phase enters the condensation device and undergoes a first condensation treatment at -5°C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment;
  • step (3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is activated carbon to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, acetone ⁇ 10mg/m 3 , ethanol ⁇ 10mg/m 3 , acetonitrile ⁇ 10mg/m 3 , dimethyl carbonate ⁇ 20mg/m 3 , hydrofluoric acid ⁇ 1mg/m 3 , hydrogen chloride ⁇ 1mg/m 3 ;
  • the adsorption time is 2 days, the adsorption tower after adsorption saturation stops adsorption, and the adsorption device is desorbed by a vacuum pump by means of vacuum desorption, and the pressure of vacuum desorption is 5kPa, and the vacuum desorption adopts nitrogen gas protection;
  • the desorbed gas is sent to the first heat exchange device at -15°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation, and the gas phase of the gas-liquid separation is returned to the first gas inlet of the adsorption device for cyclic adsorption;
  • the liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Embodiment 3.
  • the method specifically includes the following steps:
  • the flow rate is 15000m 3 /h of organic-containing waste gas (the composition is ethanol 155mg/m 3 , acetone 250mg/m 3 , acetonitrile 220mg/m 3 , ethyl acetate 645mg/m 3 , dimethyl carbonate 365mg/m 3 , hydrogen chloride 352mg/m 3 ) are fed into the absorption tower 102 from the waste gas inlet containing organic matter through the absorbent feed pump 101, and the desalinated water with an amount of 20000kg/h is removed from the absorbent.
  • the composition is ethanol 155mg/m 3 , acetone 250mg/m 3 , acetonitrile 220mg/m 3 , ethyl acetate 645mg/m 3 , dimethyl carbonate 365mg/m 3 , hydrogen chloride 352mg/m 3
  • the inlet enters the absorption tower 102, and the normal pressure operation is used to absorb the waste gas containing organic matter.
  • the temperature at the top of the absorption tower 102 is 14.5 ° C.
  • the absorbed liquid phase of the absorbent is discharged from the absorption outlet, and 5wt% is sent to the waste liquid treatment unit 5.
  • Carry out waste liquid treatment, 95wt% is sent to the middle of the absorption tower 102 through the absorbent circulating pump 103 for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
  • step (2) after the absorption of step (1), the gas phase enters the condensing device and undergoes a first condensation treatment at -10 ° C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit 5 for waste liquid treatment;
  • step (3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is activated carbon to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, acetone ⁇ 10mg/m 3 , ethanol ⁇ 10mg/m 3 , acetonitrile ⁇ 10mg/m 3 , dimethyl carbonate ⁇ 20mg/m 3 , ethyl acetate ⁇ 1mg/m 3 , hydrogen chloride ⁇ 1mg/m 3 ;
  • the adsorption time is 8 days, the adsorption tower after the adsorption saturation stops adsorption, and the vacuum pump 304 is used to desorb the adsorption device 301 by means of vacuum desorption, and the pressure of the vacuum desorption is 10kPa, and the vacuum desorption adopts nitrogen gas protection;
  • the desorbed gas is sent to the first heat exchange device 302 at 5°C after the second condensation treatment, and then enters the phase separation device 303 for gas-liquid separation. cyclic absorption;
  • the liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit 5 for waste liquid treatment.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Example 1, except that in step (2), "the gas phase after absorption enters the condensing device and undergoes a process at 5°C. Except that “the first condensation treatment” is replaced with “the gas phase after absorption enters the condensation device and undergoes the first condensation treatment at 12°C", the rest of the process and process parameters are the same as in Application Example 1.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Example 1, except that in step (2), "the gas phase after absorption enters the condensing device and undergoes a process at 5°C. Except that “the first condensation treatment” is replaced with “the gas phase after absorption enters the condensation device and undergoes the first condensation treatment at -20°C", the rest of the process and process parameters are the same as those of Application Example 1.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Example 1.
  • the pressure of vacuum desorption in step (3) is 25kPa
  • the rest of the process and process parameters All are the same as application example 1.
  • This application example provides a method for treating waste gas containing organic matter.
  • the method is carried out by using the treatment device provided in Example 1.
  • step (3) “the desorbed gas is sent to the first heat exchange device and
  • the procedure and process parameters are the same as in Application Example 1, except that "the desorbed gas is sent to the first heat exchange device for the second condensation treatment at 22°C” is replaced by "the second condensation treatment at -10 °C".
  • the pressure of vacuum desorption in Application Example 8 is 25kPa.
  • the organic matter adsorbed in the adsorbent in Application Example 8 is difficult to desorb completely, which shows that , the present application preferably controls the pressure of vacuum desorption within a specific range and adopts nitrogen protection, which can ensure the safety of operation and improve the desorption efficiency, thereby ultimately improving the subsequent adsorption effect.
  • the device and method for treating waste gas containing organic substances provided by the present application can effectively solve the problem of substandard discharge of waste gas containing organic substances and the problem of re-pollution of desorbed gas, and can treat various organic substances, with application prospects widely.

Abstract

Disclosed is a treatment apparatus for exhaust gas containing organic matter. The treatment apparatus comprises, connected in sequence, an absorption unit, a condensing unit, and an adsorption and desorption unit. By arranging a first heat exchange apparatus and a phase separation apparatus inside the adsorption and desorption unit, the problem of not meeting standards with respect to the emission of exhaust gas containing organic matter and the secondary pollution problem of desorption gas are effectively solved. Also disclosed is a treatment method for exhaust gas containing organic matter. In the treatment method, after the absorption, condensation and adsorption of exhaust gas containing organic matter, the organic matter content is greatly reduced, thus, the method may be used to treat various organic matter and has a wide range of applications. Meanwhile, after cooling and gas-liquid separation, the desorption gas goes through a cycle of re-absorption and/or re-adsorption, thereby effectively solving the secondary pollution problem of the desorption gas.

Description

一种含有机物的废气的处理装置及处理方法A kind of treatment device and treatment method of waste gas containing organic matter 技术领域technical field
本申请实施例涉及环境保护技术领域,例如废气处理技术领域,特别是一种含有机物的废气的处理装置及处理方法。The embodiments of the present application relate to the technical field of environmental protection, such as the technical field of waste gas treatment, and in particular, to a treatment device and a treatment method for waste gas containing organic matter.
背景技术Background technique
有机废气作为石油化工行业的特殊污染物,主要来自生产装置泄露、废液处理、溶剂挥发和有组织无组织排放等。有机废气未经处理的排放对环境造成污染,对人类的神经及免疫系统也造成了严重影响,同时极易产生气溶胶等二次污染,造成更严重的环境问题,因此提高有机废气的处理技术有重要意义。As a special pollutant in the petrochemical industry, organic waste gas mainly comes from production equipment leakage, waste liquid treatment, solvent volatilization and organized and unorganized emissions. The untreated discharge of organic waste gas causes pollution to the environment, and also has a serious impact on the human nerve and immune system. At the same time, it is easy to produce secondary pollution such as aerosols, causing more serious environmental problems. Therefore, the treatment technology of organic waste gas is improved. have important meaning.
现有的有机废气处理系统,仍然存在许多问题:洗涤效果不彻底;对含有漆雾粉尘颗粒去除率低;洗涤水量巨大;处理设备庞大,占用厂房面积大。处理后的废气不易达到排放标准《大气污染综合排放标准》GB16297-1996,处理手段单一。There are still many problems in the existing organic waste gas treatment system: the washing effect is not complete; the removal rate of dust particles containing paint mist is low; the washing water volume is huge; the treatment equipment is huge and occupies a large area of the workshop. The treated exhaust gas is not easy to meet the emission standard "Air Pollution Comprehensive Emission Standard" GB16297-1996, and the treatment method is single.
CN107569973A公开了一种VOC有机废气的吸收处理方法及系统,该方法包括:将VOC有机废气以冷凝单元分离部分有机物,继而将废气与吸收剂在吸收装置中充分接触,废气中的有机物被吸收剂吸收净化后排出,而吸收剂转变成吸收剂富液;富液在解吸装置中可经真空抽提或加热或与吹扫气体逆向接触,使吸收剂富液中的有机物解吸,获得再生的吸收剂贫液,并将该吸收剂贫液输送去吸收装置中循环利用,以及将富集有机物的解吸气体进行冷凝或焚烧或氧化处理,但吸收处理吸收剂用量高,处理设备大。CN107569973A discloses a method and system for absorbing and treating VOC organic waste gas. The method includes: separating part of organic matter from VOC organic waste gas by a condensation unit, and then fully contacting the waste gas with an absorbent in an absorption device, and the organic matter in the waste gas is absorbed by the absorbent After absorption and purification, it is discharged, and the absorbent is converted into absorbent rich liquid; the rich liquid can be vacuum extracted or heated in the desorption device or contacted with the purge gas in reverse, so that the organic matter in the absorbent rich liquid can be desorbed to obtain regenerated absorption. The absorbent lean liquid is transported to the absorption device for recycling, and the desorbed gas enriched with organic matter is condensed, incinerated or oxidized, but the amount of absorbent for absorption treatment is high and the processing equipment is large.
CN207507225U公开了一种有机废气吸收系统,所述系统包括鼓风机、废气储罐、气体缓冲罐、旋转填料床、吸收剂储罐、隔膜泵和废液储罐,所述鼓风机鼓出两路空气,第一路空气进入所述废气储罐,携带废气进入所述气体缓冲罐,第二路空气直接进去所述气体缓冲罐,与第一路空气携带的废气充分混合,调节后的废气进入所述旋转填料床,所述吸收剂储罐的吸收剂由所述隔膜泵输送至所述旋转填料床,吸收废气后的吸收剂由所述旋转填料床底部进入所述废液储罐,净化后的气体直接排放,但该装置仍然聚焦于采用吸收的方法来处理有机废气,同样存在吸收不完全且吸收剂用量高的问题。CN207507225U discloses an organic waste gas absorption system. The system includes a blower, a waste gas storage tank, a gas buffer tank, a rotating packed bed, an absorbent storage tank, a diaphragm pump and a waste liquid storage tank. The blower blows out two paths of air, The first path of air enters the waste gas storage tank, carrying the waste gas into the gas buffer tank, the second path of air directly enters the gas buffer tank, and is fully mixed with the waste gas carried by the first path of air, and the adjusted waste gas enters the A rotating packed bed, the absorbent in the absorbent storage tank is transported to the rotating packed bed by the diaphragm pump, and the absorbent after absorbing the exhaust gas enters the waste liquid storage tank from the bottom of the rotating packed bed, and the purified The gas is directly discharged, but the device still focuses on the absorption method to treat the organic waste gas, which also has the problems of incomplete absorption and high consumption of absorbent.
CN103394246A公开了一种有机废气的综合治理方法及有机废气治理装置,所述方法中有机废气依次通过吸收调节液吸收调节、生物生态处理和UV催化光解处理,吸收调节液吸收调节可除去有机废气中的颗粒物并调节进入生物生态处理的有机废气中挥发性有机物的浓度,生物生态处理可将挥发性有机物降解并为生态层提供养分,经UV催化光解处理可分解未被生物降解的挥发性有机物并进行杀菌、除臭,但该装置及方法难以工业化应用,应用前景受限。CN103394246A discloses a comprehensive treatment method for organic waste gas and an organic waste gas treatment device. In the method, the organic waste gas is absorbed and adjusted by an absorption regulating liquid, biological ecological treatment and UV catalytic photolysis treatment in sequence, and the absorption and regulation of the absorption regulating liquid can remove the organic waste gas. and adjust the concentration of volatile organic compounds in the organic waste gas entering the biological ecological treatment. The organic matter can also be sterilized and deodorized, but the device and method are difficult to be applied industrially, and the application prospect is limited.
因此,需要开发一种含有机物的废气的处理装置及处理方法,解决现有吸收剂用量高以及吸收不完全的问题,尤其对于含有有机和无机混合污染物的废气或含有多种不同性质的有机污染物废气进行处理。Therefore, it is necessary to develop a treatment device and treatment method for waste gas containing organic matter, to solve the problems of high consumption of existing absorbent and incomplete absorption, especially for waste gas containing mixed organic and inorganic pollutants or organic compounds containing a variety of different properties. Pollutant waste gas is treated.
发明内容SUMMARY OF THE INVENTION
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics detailed in this article. This summary is not intended to limit the scope of protection of the claims.
鉴于相关技术中存在的问题,本申请提供一种含有机物的废气的处理装置及处理方法。所述处理装置及处理方法能够有效解决含有机物的废气排放不达标的问题以及脱附气的再污染问题,且能够针对各种有机物和无机物废气进行处理,应用广泛,同时将脱附后的脱附气冷却气液分离后再循环吸收和/或吸附,有效解决了脱附气再污染的问题。In view of the problems existing in the related art, the present application provides a treatment device and a treatment method for waste gas containing organic matter. The treatment device and the treatment method can effectively solve the problem of substandard discharge of waste gas containing organic matter and the problem of re-pollution of desorbed gas, and can treat various organic matter and inorganic waste gas, and have a wide range of applications. The desorbed gas is cooled and separated from the gas and liquid and then recycled and absorbed and/or adsorbed, which effectively solves the problem of re-contamination of the desorbed gas.
第一方面,本申请提供一种含有机物的废气的处理装置,所述处理装置包括依次连接的吸收单元、冷凝单元和吸脱附单元;所述吸脱附单元包括依次连接的吸附装置、第一换热装置和相分离装置;所述相分离装置上部设置有第一气体出口,所述第一气体出口与吸收单元和/或吸附装置相连。In a first aspect, the present application provides a treatment device for waste gas containing organic matter, the treatment device includes an absorption unit, a condensation unit, and an adsorption and desorption unit connected in sequence; the adsorption and desorption unit includes an adsorption device, a first A heat exchange device and a phase separation device; the upper part of the phase separation device is provided with a first gas outlet, and the first gas outlet is connected to the absorption unit and/or the adsorption device.
本申请提供的含有机物的废气的处理装置,通过吸收单元、冷凝单元和吸脱附单元相结合,能够针对不同类型的含有机物的废气进行处理,有效减少含有机物的废气中有机物的含量;本申请进一步在吸脱附单元中设置第一换热装置和相分离装置,能够将脱附产生的脱附气进行冷凝后经气液分离,再将未冷凝的气体循环至吸收单元和/或吸附装置中进行循环吸收和/或吸附,有效实现了含有机物的废气中的有机物气体向液相中的转移,且后续脱附、冷凝、气液分离与再吸附的组合。一方面,可在初始吸收剂用量较少的情况下实现含有机物的废气由气相向液相的转移;另一方面,吸附能够处理吸收剂不能吸收的有机 物,能够有效解决含有机物的废气排放不达标的问题以及脱附气的再污染问题;而且本申请中的装置简单,且能够适用于不同有机物体系或有机物与无机物混合废气体系,应用前景广阔。The treatment device for organic-containing waste gas provided by the present application can treat different types of organic-containing waste gas by combining an absorption unit, a condensation unit and an adsorption-desorption unit, and effectively reduce the content of organic substances in the organic-containing waste gas; The application further sets a first heat exchange device and a phase separation device in the adsorption and desorption unit, which can condense the desorbed gas generated by the desorption and then separate the gas and liquid, and then circulate the uncondensed gas to the absorption unit and/or adsorption Cyclic absorption and/or adsorption is carried out in the device, which effectively realizes the transfer of the organic gas in the organic-containing waste gas to the liquid phase, and the combination of subsequent desorption, condensation, gas-liquid separation and re-adsorption. On the one hand, the transfer of waste gas containing organic matter from gas phase to liquid phase can be realized with a small amount of initial absorbent; The problem of reaching the standard and the problem of re-pollution of desorbed gas; and the device in this application is simple, and can be applied to different organic systems or organic and inorganic mixed waste gas systems, and has broad application prospects.
本申请中冷凝单元不仅能够将气体中夹带的吸收剂或水冷凝下来,减少对吸脱附单元中吸附剂的影响。In the present application, the condensation unit can not only condense the absorbent or water entrained in the gas, but also reduce the influence on the adsorbent in the adsorption and desorption unit.
优选地,所述吸收单元包括吸收装置。Preferably, the absorption unit comprises absorption means.
优选地,所述吸收装置为吸收塔。Preferably, the absorption device is an absorption tower.
优选地,所述吸收塔内的顶部设置有吸收剂进液装置,例如可以是吸收剂喷淋装置。Preferably, an absorbent liquid feeding device is provided at the top of the absorption tower, such as an absorbent spraying device.
本申请通过在吸收塔内的顶部设置吸收剂进液装置,实现吸收剂与含有机物的废气的充分接触,提高吸收效率。In the present application, an absorbent liquid feeding device is arranged at the top of the absorption tower, so that the absorbent can be fully contacted with the waste gas containing organic matter, and the absorption efficiency is improved.
优选地,所述吸收装置内设置有填料和/或塔盘。Preferably, packing and/or trays are provided in the absorption device.
优选地,所述吸收装置上部设置有塔盘,下部设置有填料。Preferably, the upper part of the absorption device is provided with a tray, and the lower part is provided with packing.
本申请优选在吸收装置内的上部设置塔盘,下部设置填料,能够兼顾喷淋量需求以及气液传质效率,提高吸收效果。In the present application, it is preferable to set up a tray in the upper part of the absorption device, and set up a packing in the lower part, which can take into account the requirement of spray volume and gas-liquid mass transfer efficiency, and improve the absorption effect.
优选地,所述吸收装置底部一侧设置有含有机物的废气入口。Preferably, a waste gas inlet containing organic matter is provided on one side of the bottom of the absorption device.
优选地,所述第一气体出口与含有机物的废气入口相连。Preferably, the first gas outlet is connected to an organic-containing waste gas inlet.
优选地,所述第一气体出口与吸收装置底部一侧相连。Preferably, the first gas outlet is connected to one side of the bottom of the absorption device.
优选地,所述吸收装置顶部设置有含有机物的气体出口。Preferably, the top of the absorption device is provided with a gas outlet containing organic matter.
优选地,所述吸收装置顶部一侧设置有吸收剂入口。Preferably, an absorbent inlet is provided on one side of the top of the absorption device.
优选地,所述吸收装置底部设置有吸收剂出口。Preferably, an absorbent outlet is provided at the bottom of the absorption device.
优选地,所述吸收剂出口与废液处理单元相连。所述废液处理单元例如可以是废水处理单元。Preferably, the absorbent outlet is connected to a waste liquid treatment unit. The waste liquid treatment unit may be, for example, a waste water treatment unit.
本申请设置吸收剂出口与废液处理单元相连,将吸收后的吸收剂部分送入废液处理单元进行废液处理,实现全流程无污染排放。In the present application, the absorbent outlet is set to be connected to the waste liquid treatment unit, and the absorbed absorbent part is sent to the waste liquid treatment unit for waste liquid treatment, so as to realize pollution-free discharge in the whole process.
优选地,所述吸收装置中部一侧设置有吸收剂循环入口。Preferably, an absorbent circulation inlet is provided on one side of the middle of the absorption device.
优选地,所述废液处理单元的出口与吸收剂循环入口相连。Preferably, the outlet of the waste liquid treatment unit is connected to the absorbent circulation inlet.
本申请可在所述吸收剂出口与吸收剂循环入口之间设置原位的废液处理单元,液相出口的出液经废液处理单元原位处理后全部循环至吸收剂循环入口,进行循环吸收,能够更好地提高吸收效果。In the present application, an in-situ waste liquid treatment unit can be arranged between the absorbent outlet and the absorbent circulation inlet, and the liquid outlet from the liquid phase outlet is completely recycled to the absorbent circulation inlet after in-situ treatment by the waste liquid treatment unit for circulation. absorption, can better improve the absorption effect.
优选地,所述吸收单元还包括连接吸收剂出口与吸收剂循环入口的吸收剂循环泵。Preferably, the absorption unit further comprises an absorbent circulation pump connecting the absorbent outlet and the absorbent circulation inlet.
本申请通过设置吸收剂循环入口和吸收剂循环泵,能够减少吸收剂的用量。The present application can reduce the amount of absorbent by setting the absorbent circulation inlet and the absorbent circulation pump.
优选地,在所述循环泵与吸收剂循环入口之间设置第二换热装置。Preferably, a second heat exchange device is provided between the circulation pump and the absorbent circulation inlet.
优选地,所述吸收单元还包括与吸收剂入口相连的吸收剂进料泵。Preferably, the absorption unit further comprises an absorbent feed pump connected to the absorbent inlet.
优选地,所述冷凝单元包括与含有机物的气体出口相连的冷凝装置。Preferably, the condensing unit includes a condensing device connected to the outlet of the organic-containing gas.
优选地,所述冷凝装置的顶部设置有不凝气出口,底部设置有冷凝液出口。Preferably, the top of the condensation device is provided with a non-condensable gas outlet, and the bottom is provided with a condensed liquid outlet.
优选地,所述冷凝液出口与废液处理单元相连。Preferably, the condensate outlet is connected to a waste liquid treatment unit.
本申请设置冷凝液出口与废液处理单元相连,将冷凝液后的液体送入废液处理单元进行废液处理,实现全流程无污染排放。In the present application, the condensate outlet is connected to the waste liquid treatment unit, and the liquid after the condensate is sent to the waste liquid treatment unit for waste liquid treatment, so as to realize pollution-free discharge in the whole process.
优选地,所述不凝气出口与所述吸附装置的第一气体入口相连。Preferably, the non-condensable gas outlet is connected to the first gas inlet of the adsorption device.
优选地,所述冷凝装置上还设置有冷凝介质入口和冷凝介质出口。Preferably, the condensation device is further provided with a condensation medium inlet and a condensation medium outlet.
优选地,所述吸附装置包括至少两组并列设置的吸附塔组。Preferably, the adsorption device includes at least two groups of adsorption towers arranged in parallel.
优选地,所述吸附塔组包括至少一个吸附塔。Preferably, the group of adsorption towers includes at least one adsorption tower.
优选地,所述吸附塔底部设置有第一气体入口,顶部设置有第二气体出口。Preferably, the adsorption tower is provided with a first gas inlet at the bottom and a second gas outlet at the top.
优选地,所述第一气体出口与第一气体入口相连。Preferably, the first gas outlet is connected to the first gas inlet.
优选地,所述第二气体出口与烟囱相连。Preferably, the second gas outlet is connected to a chimney.
优选地,所述吸脱附单元还包括设置于吸附装置与第一换热装置之间的真空泵。Preferably, the adsorption-desorption unit further includes a vacuum pump arranged between the adsorption device and the first heat exchange device.
优选地,所述相分离装置下部设置有液相出口。Preferably, the lower part of the phase separation device is provided with a liquid phase outlet.
优选地,所述液相出口与废液处理单元相连。Preferably, the liquid phase outlet is connected to a waste liquid treatment unit.
本申请对所述废液处理单元没有特殊要求,可采用本领域技术人员熟知的任何一种可用于处理有机废液的装置或工艺。The present application has no special requirements for the waste liquid treatment unit, and any device or process known to those skilled in the art that can be used to treat organic waste liquid can be used.
优选地,所述废液处理单元包括氧化降解装置、化学转化装置或生物降解装置中的任意一种或至少两种的组合,其中典型非限制性的组合为氧化降解装置和化学转化装置的组合,氧化降解装置和生物降解装置的组合,化学转化装置和生物降解装置的组合。Preferably, the waste liquid treatment unit includes any one or a combination of at least two of an oxidative degradation device, a chemical conversion device or a biological degradation device, wherein a typical non-limiting combination is a combination of an oxidative degradation device and a chemical conversion device , a combination of oxidative degradation units and biodegradation units, and a combination of chemical conversion units and biodegradation units.
优选地,在所述废液处理单元之前设置有液液分离单元。Preferably, a liquid-liquid separation unit is provided before the waste liquid treatment unit.
当含有机物的废气中含有不溶于吸收剂的有机物且该有机物的凝点较高时(在-15~5℃)凝结时,本申请优选设置液液分离单元,实现液相中两相的分离, 其中,所述液液分离的吸收剂相出口的吸收剂经后处理后循环至吸收单元中循环使用,非吸收剂相进行废液处理。When the organic matter-containing waste gas contains organic matter that is insoluble in the absorbent and the freezing point of the organic matter is relatively high (-15 to 5°C) and condenses, the present application preferably sets a liquid-liquid separation unit to realize the separation of two phases in the liquid phase. , wherein, the absorbent at the outlet of the absorbent phase of the liquid-liquid separation is recycled to the absorption unit after post-processing, and the non-absorbent phase is subjected to waste liquid treatment.
优选地,所述液液分离单元包括油水分离装置。Preferably, the liquid-liquid separation unit includes an oil-water separation device.
本申请中当吸收剂为水相(含酸、含碱或含盐均为水相)时,所述液液分离单元为油水分离装置,此时分离的是凝结的不溶于水相的有机物液相与吸收剂水相的分离,分离后的有机物液相进入废水处理单元中的有机废液处理装置,水相进入废水处理单元中的水相处理装置进行后处理,处理后的水相可循环至吸收装置中进行循环吸收,也可作为其他用水处理,对此不作特殊限定,优选循环至吸收装置进行循环吸收。In this application, when the absorbent is an aqueous phase (acid-containing, alkali-containing or salt-containing are all aqueous phases), the liquid-liquid separation unit is an oil-water separation device, and the condensed organic liquid that is insoluble in the water phase is separated. Separation of the phase and the water phase of the absorbent, the separated organic liquid phase enters the organic waste liquid treatment device in the wastewater treatment unit, the water phase enters the water phase treatment device in the wastewater treatment unit for post-treatment, and the treated water phase can be recycled It can be recycled to the absorption device for circulatory absorption, and it can also be treated as other water, which is not particularly limited, and it is preferably recycled to the absorption device for circulatory absorption.
本申请中当吸收剂为油相(汽柴油、溶剂油等)时,所述液相为均相体系,其它操作如上述吸收剂为水相的操作,但吸收塔塔顶的气相为平衡态的含油相气相。In this application, when the absorbent is an oil phase (gasoline, diesel oil, solvent oil, etc.), the liquid phase is a homogeneous system, and other operations such as the above-mentioned absorbent are the operations of the water phase, but the gas phase at the top of the absorption tower is an equilibrium state the oily gas phase.
第二方面,本申请提供一种含有机物的废气的处理方法,所述处理方法采用第一方面所述的含有机物的废气的处理装置进行。In a second aspect, the present application provides a method for treating waste gas containing organic matter, and the treatment method is performed by using the device for treating waste gas containing organic matter described in the first aspect.
本申请提供的含有机物的废气的处理方法采用第一方面提供的含有机物的废气的处理装置进行,有脱附气体冷凝后循环吸附操作,保证了排放气体达标。The method for treating organic-containing waste gas provided by the present application adopts the treatment device for organic-containing waste gas provided in the first aspect, and the desorbed gas is condensed and then cyclic adsorption operation, which ensures that the exhaust gas meets the standard.
优选地,所述处理方法包括如下步骤:Preferably, the processing method includes the following steps:
(1)含有机物的废气送入吸收单元进行吸收处理,得到吸收后气相和吸收剂液相;(1) The waste gas containing organic matter is sent to the absorption unit for absorption treatment, and the gas phase after absorption and the liquid phase of the absorbent are obtained;
(2)步骤(1)所述吸收后气相进入冷凝单元经第一冷凝处理,得到不凝气和冷凝液;(2) after the described absorption of step (1), the gas phase enters the condensation unit and undergoes the first condensation treatment to obtain non-condensable gas and condensate;
(3)步骤(2)所述不凝气从第一气体入口进入吸收单元进行循环吸收或进入吸附装置进行循环吸附后,得到净化气体;(3) After the non-condensable gas in step (2) enters the absorption unit from the first gas inlet for cyclic absorption or enters the adsorption device for cyclic adsorption, purified gas is obtained;
吸附饱和后对吸附装置进行脱附,脱附气体送入第一换热装置依次经第二冷凝处理和气液分离,气液分离的气相返回吸收装置的含有机物的废气入口进行循环吸收或返回吸附装置的第一气体入口进行循环吸附。After the adsorption is saturated, the adsorption device is desorbed, and the desorbed gas is sent to the first heat exchange device for subsequent condensation treatment and gas-liquid separation. The first gas inlet of the device performs cyclic adsorption.
本申请所述含有机物的废气的处理方法由于采用脱附、冷凝、气液分离和再吸收和/或吸附的工艺,能够有效实现含有机物的废气的吸附,降低含有机物的废气中有机物的含量,并且能够连续操作,可大规模工业化生产。The method for treating organic-containing waste gas described in the present application can effectively realize the adsorption of organic-containing waste gas and reduce the content of organic substances in organic-containing waste gas due to the use of desorption, condensation, gas-liquid separation and re-absorption and/or adsorption processes. , and can be operated continuously and can be produced in large-scale industrial production.
本申请提供的含有机物的废气的处理方法适用于含有有机物的废气,所述 有机物包括甲醇、甲醛、甲酸、乙醇、乙酸、二硫化碳、氯乙烯、丙醇、异丙醇、丙酮、乙醚、乙腈、乙酸乙酯、丁醇、丁酮、异丁醇、异丁醚、多氯甲烷、多氯乙烷、四氢呋喃、三乙胺、吡啶、碳酸二甲酯、磺胺多辛、氮氮二甲基甲酰胺、氮氮二甲基乙酰胺、苯、甲苯、乙苯、二甲苯或苯乙烯中的任意一种或至少两种的组合。The method for treating waste gas containing organic matter provided in this application is suitable for waste gas containing organic matter, and the organic matter includes methanol, formaldehyde, formic acid, ethanol, acetic acid, carbon disulfide, vinyl chloride, propanol, isopropanol, acetone, ether, acetonitrile, Ethyl acetate, butanol, methyl ethyl ketone, isobutanol, isobutyl ether, polychloromethane, polychloroethane, tetrahydrofuran, triethylamine, pyridine, dimethyl carbonate, sulfadoxine, nitrocarbazide Any one or a combination of at least two of amide, azide, benzene, toluene, ethylbenzene, xylene, or styrene.
优选地,所述含有机物的废气中还含有氢氟酸、盐酸、硫化氢、二氧化硫、氨气、一氧化氮或二氧化氮等无机物质中的任意一种或至少两种的组合。Preferably, the organic-containing waste gas also contains any one or a combination of at least two inorganic substances such as hydrofluoric acid, hydrochloric acid, hydrogen sulfide, sulfur dioxide, ammonia, nitrogen monoxide or nitrogen dioxide.
优选地,步骤(1)中所述含有机物的废气的温度≤60℃,例如可以是60℃、58℃、55℃、54℃、52℃、50℃、48℃、45℃、40℃、35℃、30℃、28℃、25℃或20℃等。不限于上述具体数值,可以是上述范围内的任一数值,限于篇幅及出于简明的考虑,本申请不再穷尽列举。Preferably, the temperature of the waste gas containing organic matter in step (1) is less than or equal to 60°C, such as 60°C, 58°C, 55°C, 54°C, 52°C, 50°C, 48°C, 45°C, 40°C, 35°C, 30°C, 28°C, 25°C or 20°C, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
本申请中当含有机物的废气温度>60℃时,先对含有机物的废气进行换热后再进行吸收处理。In the present application, when the temperature of the waste gas containing organic matter is greater than 60° C., the waste gas containing organic matter is first subjected to heat exchange and then subjected to absorption treatment.
本申请控制含有机物的废气的温度≤60℃,能够更好地保障吸收效率。In the present application, the temperature of the exhaust gas containing organic matter is controlled to be less than or equal to 60°C, which can better ensure the absorption efficiency.
优选地,所述吸收处理的压力为95~120kPa,例如可以是95kPa、96kPa、98kPa、100kPa、101kPa、102kPa、105kPa、110kPa、115kPa、118kPa或120kPa等。Preferably, the pressure of the absorption treatment is 95-120kPa, for example, 95kPa, 96kPa, 98kPa, 100kPa, 101kPa, 102kPa, 105kPa, 110kPa, 115kPa, 118kPa or 120kPa, etc.
优选地,所述吸收处理的吸收剂包括水相或油相,优选为水相。Preferably, the absorbent for the absorption treatment comprises an aqueous phase or an oil phase, preferably an aqueous phase.
优选地,所述水相包括碱性水、酸性水、自来水或脱盐水,优选为脱盐水。Preferably, the aqueous phase comprises alkaline water, acidic water, tap water or desalinated water, preferably desalted water.
本申请中当含有机物的废气中含有较多酸性气体时,吸收剂优选为采用碱性水,所述碱性水是指含有碱性物质的水,所述碱性物质例如可以是氢氧化钠和/或氢氧化钾等;当含有机物的废气中含有较多的碱性气体时,所述酸性水是指含有酸性物质的水,所述酸性物质例如可以是硫酸、盐酸和/或硝酸等。In the present application, when the waste gas containing organic substances contains more acidic gases, the absorbent is preferably alkaline water, and the alkaline water refers to water containing alkaline substances, such as sodium hydroxide. and/or potassium hydroxide, etc.; when the waste gas containing organic substances contains more alkaline gas, the acidic water refers to water containing acidic substances, such as sulfuric acid, hydrochloric acid and/or nitric acid, etc. .
优选地,所述脱盐水中盐含量为1~5mg/L,例如可以是1mg/L、1.5mg/L、2mg/L、2.5mg/L、3mg/L、3.5mg/L、4mg/L、4.5mg/L或5mg/L等。Preferably, the salt content in the desalted water is 1-5 mg/L, for example, 1 mg/L, 1.5 mg/L, 2 mg/L, 2.5 mg/L, 3 mg/L, 3.5 mg/L, 4 mg/L, 4.5mg/L or 5mg/L, etc.
优选地,所述吸收剂与含有机物的废气的进料质量比为0.01~5kg:1m 3,例如可以是0.01kg:1m 3、0.05kg:1m 3、0.1kg:1m 3、0.3kg:1m 3、0.5kg:1m 3、0.8kg:1m 3、1kg:1m 3、2kg:1m 3、3kg:1m 3、4kg:1m 3或5kg:1m 3等。不限于上述具体数值,可以是上述范围内的任一数值,限于篇幅及出于简明的考虑,本申请不再穷尽列举。 Preferably, the feed mass ratio of the absorbent to the waste gas containing organic matter is 0.01-5kg:1m 3 , for example, it can be 0.01kg:1m 3 , 0.05kg:1m 3 , 0.1kg:1m 3 , 0.3kg:1m 3. 0.5kg: 1m 3 , 0.8kg: 1m 3 , 1kg: 1m 3 , 2kg: 1m 3 , 3kg: 1m 3 , 4kg: 1m 3 or 5kg: 1m 3 , etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
优选地,所述吸收剂液相从吸收剂出口排出。Preferably, the absorbent liquid phase is discharged from the absorbent outlet.
优选地,所述吸收剂液相经吸收剂循环泵循环至吸收装置中部。Preferably, the liquid phase of the absorbent is circulated to the middle of the absorption device through the absorbent circulating pump.
优选地,所述吸收剂液相循环量占吸收剂液相总量的80~95wt%,例如可以是80wt%、82wt%、83wt%、84wt%、85wt%、86wt%、87wt%、88wt%、89wt%、90wt%、91wt%、92wt%、93wt%、94wt%或95wt%等。不限于上述具体数值,可以是上述范围内的任一数值,限于篇幅及出于简明的考虑,本申请不再穷尽列举。Preferably, the circulating amount of the liquid phase of the absorbent accounts for 80-95wt% of the total liquid phase of the absorbent, such as 80wt%, 82wt%, 83wt%, 84wt%, 85wt%, 86wt%, 87wt%, 88wt% , 89wt%, 90wt%, 91wt%, 92wt%, 93wt%, 94wt% or 95wt% etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
本申请所述吸收剂液相循环量占吸收剂液相总量的占比是指吸收剂从吸收装置底部返回至吸收装置中部的量占吸收剂底部总量的比例。The ratio of the circulating amount of the absorbent in the liquid phase to the total liquid phase of the absorbent mentioned in this application refers to the ratio of the amount of the absorbent returned from the bottom of the absorption device to the middle of the absorption device to the total amount of the bottom of the absorbent.
优选地,步骤(2)中所述第一冷凝处理的温度为-15~10℃,例如可以是-15℃、-13℃、-10℃、-11℃、-9℃、-7℃、-5℃、-4℃、-3℃、-2℃、-1℃、0℃、2℃、3℃、4℃、5℃、6℃、8℃或10℃等。不限于上述具体数值,可以是上述范围内的任一数值,限于篇幅及出于简明的考虑,本申请不再穷尽列举。Preferably, the temperature of the first condensation treatment in step (2) is -15°C to 10°C, for example, it can be -15°C, -13°C, -10°C, -11°C, -9°C, -7°C, -5°C, -4°C, -3°C, -2°C, -1°C, 0°C, 2°C, 3°C, 4°C, 5°C, 6°C, 8°C or 10°C, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
本申请第一冷凝处理的温度控制在-15~10℃,在此温度范围内能够有效去除吸收后气体中夹带的脱盐水等物质,减少对后续吸附剂吸附效果的影响。The temperature of the first condensation treatment of the present application is controlled at -15-10°C, within this temperature range, substances such as desalinated water entrained in the gas after absorption can be effectively removed, and the impact on the subsequent adsorption effect of the adsorbent can be reduced.
优选地,所述冷凝液送入废液处理单元进行废液处理。Preferably, the condensate is sent to a waste liquid treatment unit for waste liquid treatment.
优选地,步骤(3)中所述吸附的吸附剂包括活性炭、分子筛、硅胶或碳纤维中的任意一种或至少两种的组合,其中典型非限制性的组合为活性炭和硅胶的组合,活性炭和碳纤维的组合,硅胶和碳纤维的组合,活性炭、分子筛、硅胶和碳纤维四者的组合。Preferably, the adsorbent described in step (3) comprises any one or a combination of at least two of activated carbon, molecular sieve, silica gel or carbon fiber, wherein a typical non-limiting combination is a combination of activated carbon and silica gel, activated carbon and The combination of carbon fiber, the combination of silica gel and carbon fiber, the combination of activated carbon, molecular sieve, silica gel and carbon fiber.
优选地,所述吸附装置的至少两组并列的吸附塔组中至少一组进行吸附操作。Preferably, at least one group of at least two parallel adsorption tower groups of the adsorption device performs adsorption operation.
本申请提供的吸附装置至少有两组并列的装置,当有两组并列的装置时,一开一备轮换操作,当有多组并列的装置时,至少有一组处于吸附状态,保障装置的连续运行。The adsorption device provided by the present application has at least two sets of parallel devices. When there are two sets of parallel devices, one is open and the other is operated alternately. When there are multiple sets of parallel devices, at least one set is in the adsorption state to ensure the continuous operation of the device. run.
优选地,所述脱附为真空脱附或蒸汽脱附,优选为真空脱附。Preferably, the desorption is vacuum desorption or steam desorption, preferably vacuum desorption.
本申请优选采用真空脱附的方式,没有引入新的物质,对吸附剂损伤少,且脱附效率高,提高了吸附剂的使用寿命。The present application preferably adopts the method of vacuum desorption, no new substances are introduced, the damage to the adsorbent is less, and the desorption efficiency is high, and the service life of the adsorbent is improved.
优选地,所述真空脱附的压力为1~30kPa,例如可以是1kPa、3kPa、5kPa、7kPa、9kPa、11kPa、13kPa、15kPa、17kPa、19kPa、21kPa、23kPa、25kPa、 27kPa或30kPa等。不限于上述具体数值,可以是上述范围内的任一数值,限于篇幅及出于简明的考虑,本申请不再穷尽列举。Preferably, the pressure of the vacuum desorption is 1-30 kPa, for example, 1 kPa, 3 kPa, 5 kPa, 7 kPa, 9 kPa, 11 kPa, 13 kPa, 15 kPa, 17 kPa, 19 kPa, 21 kPa, 23 kPa, 25 kPa, 27 kPa or 30 kPa, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
本申请控制真空脱附的压力为1~30kPa,确保有机物的脱附效果的同时保障吸附剂的使用寿命。In the present application, the pressure of vacuum desorption is controlled to be 1-30 kPa, so as to ensure the desorption effect of organic matter and the service life of the adsorbent.
优选地,所述真空脱附在保护气氛中进行。Preferably, the vacuum desorption is carried out in a protective atmosphere.
优选地,所述保护气氛包括氮气气氛。Preferably, the protective atmosphere includes a nitrogen atmosphere.
本申请采用氮气气氛保护下进行脱附,操作安全可靠,增加吸附剂的使用寿命。In the present application, desorption is carried out under the protection of nitrogen atmosphere, the operation is safe and reliable, and the service life of the adsorbent is increased.
优选地,所述第二冷凝处理的温度为-15~10℃,例如可以是-15℃、-12℃、-10℃、-9℃、-8℃、-7℃、-6℃、-5℃、-2℃、0℃、1℃、2℃、3℃、4℃、5℃、7℃、8℃、9℃或10℃等。不限于上述具体数值,可以是上述范围内的任一数值,限于篇幅及出于简明的考虑,本申请不再穷尽列举。Preferably, the temperature of the second condensation treatment is -15°C to 10°C, for example, it can be -15°C, -12°C, -10°C, -9°C, -8°C, -7°C, -6°C, - 5°C, -2°C, 0°C, 1°C, 2°C, 3°C, 4°C, 5°C, 7°C, 8°C, 9°C or 10°C, etc. It is not limited to the above-mentioned specific numerical values, and can be any numerical value within the above-mentioned range. Due to space limitations and for the sake of brevity, this application will not list them exhaustively.
本申请中第二冷凝处理的温度为-15~10℃,能够有效实现大部分有机物的冷凝,将其转化为液相,能够更好地兼顾能耗和含有机物的废气处理效果。In the present application, the temperature of the second condensation treatment is -15-10°C, which can effectively realize the condensation of most organic substances and convert them into liquid phase, which can better take into account the energy consumption and the treatment effect of waste gas containing organic substances.
作为本申请优选的技术方案,所述方法包括如下步骤:As the preferred technical solution of the present application, the method comprises the following steps:
(1)温度≤60℃的含有机物的废气从含有机物的废气入口送入吸收塔,吸收剂从吸收剂入口进入吸收塔,对含有机物的废气进行吸收处理,吸收后的吸收剂液相从吸收出口排出,5~20wt%送入废液处理单元进行废液处理,80~95wt%经吸收剂循环泵送入吸收塔中部进行循环;吸收后气相从含有机物的气体出口排出;(1) The waste gas containing organic matter with a temperature of ≤60°C is sent to the absorption tower from the inlet of the waste gas containing organic matter, and the absorbent enters the absorption tower from the inlet of the absorbent to absorb and treat the waste gas containing organic matter. The absorption outlet is discharged, 5~20wt% is sent to the waste liquid treatment unit for waste liquid treatment, and 80~95wt% is sent to the middle of the absorption tower by the absorbent circulating pump for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
其中,所述吸收剂与含有机物的废气的进料质量比为0.01~5kg:1m 3Wherein, the feed mass ratio of the absorbent and the waste gas containing organic matter is 0.01-5kg:1m 3 ;
(2)步骤(1)所述吸收后气相进入冷凝装置在-15~10℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元进行废液处理;(2) Step (1) after the absorption, the gas phase enters the condensing device and undergoes a first condensation treatment at -15 to 10 ° C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment ;
(3)步骤(2)所述不凝气从第一气体入口进入进行吸附操作的吸附塔组,所述至少两组并列的吸附塔组中至少一组进行吸附操作,得到净化气体;(3) The non-condensable gas described in step (2) enters the adsorption tower group for adsorption operation from the first gas inlet, and at least one group of the at least two groups of parallel adsorption tower groups performs adsorption operation to obtain purified gas;
吸附饱和后采用真空脱附的方式对吸附装置进行脱附,真空脱附的压力为1~30kPa,所述真空脱附在氮气气氛中进行;After the adsorption is saturated, the adsorption device is desorbed by means of vacuum desorption, and the pressure of the vacuum desorption is 1-30 kPa, and the vacuum desorption is carried out in a nitrogen atmosphere;
所述脱附气体送入第一换热装置在-15~10℃经第二冷凝处理后进入相分离装置进行气液分离,气液分离的气相返回吸收装置的含有机物的废气入口进行循环吸收或返回吸附装置的第一气体入口进行循环吸附;The desorbed gas is sent to the first heat exchange device at -15 to 10°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation. Or return to the first gas inlet of the adsorption device for cyclic adsorption;
所述气液分离后的液相送入废液处理单元进行废液处理。The liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
当所述含有机物的废气中含有部分可溶于水的有机物和部分不溶于水的有机物时,作为本申请优选的技术方案,所述方法包括如下步骤:When the organic matter-containing waste gas contains partially water-soluble organic matter and partially water-insoluble organic matter, as a preferred technical solution of the present application, the method comprises the following steps:
(1)温度≤60℃的含有机物的废气从含有机物的废气入口送入吸收塔,吸收剂从吸收剂入口进入吸收塔,对含有机物的废气进行吸收处理,吸收后的吸收剂液相从吸收出口排出,5~20wt%送入废液处理单元进行废液处理,80~95wt%经吸收剂循环泵送入吸收塔中部进行循环;吸收后气相从含有机物的气体出口排出;(1) The waste gas containing organic matter with a temperature of ≤60°C is sent to the absorption tower from the inlet of the waste gas containing organic matter, and the absorbent enters the absorption tower from the inlet of the absorbent to absorb and treat the waste gas containing organic matter. The absorption outlet is discharged, 5~20wt% is sent to the waste liquid treatment unit for waste liquid treatment, and 80~95wt% is sent to the middle of the absorption tower by the absorbent circulating pump for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
其中,所述吸收剂与含有机物的废气的进料质量比为0.01~5kg:1m 3Wherein, the feed mass ratio of the absorbent and the waste gas containing organic matter is 0.01-5kg:1m 3 ;
(2)步骤(1)所述吸收后气相进入冷凝装置在-15~10℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元进行废液处理;(2) Step (1) after the absorption, the gas phase enters the condensing device and undergoes a first condensation treatment at -15 to 10 ° C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment ;
(3)步骤(2)所述不凝气从第一气体入口进入进行吸附操作的吸附塔组,所述至少两组并列的吸附塔组中至少一组进行吸附操作,得到净化气体;(3) The non-condensable gas described in step (2) enters the adsorption tower group for adsorption operation from the first gas inlet, and at least one group of the at least two groups of parallel adsorption tower groups performs adsorption operation to obtain purified gas;
吸附饱和后采用真空脱附的方式对吸附装置进行脱附,真空脱附的压力为1~10kPa,所述真空脱附在氮气气氛中进行;After the adsorption is saturated, the adsorption device is desorbed by means of vacuum desorption, and the pressure of the vacuum desorption is 1-10 kPa, and the vacuum desorption is carried out in a nitrogen atmosphere;
所述脱附气体送入第一换热装置在-15~10℃经第二冷凝处理后进入相分离装置进行气液分离,气液分离的气相返回吸收装置的含有机物的废气入口进行循环吸收或返回吸附装置的第一气体入口进行循环吸附;The desorbed gas is sent to the first heat exchange device at -15 to 10°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation. Or return to the first gas inlet of the adsorption device for cyclic adsorption;
所述气液分离后的液相送入液液分离单元进行油水分离,油水分离后的油相进入废液处理单元中的油相处理装置进行处理;所述油水分离后的水相进入废液处理单元中的水相处理装置进行处理。The liquid phase after the gas-liquid separation is sent to the liquid-liquid separation unit for oil-water separation, and the oil phase after the oil-water separation enters the oil-phase treatment device in the waste liquid treatment unit for processing; the water phase after the oil-water separation enters the waste liquid The water phase treatment device in the treatment unit is used for treatment.
当所述含有机物的废气中含有部分无机物质时,作为本申请优选的技术方案,所述方法优选将气液分离的气相返回吸收装置的含有机物的废气入口进行循环吸收。When the organic-containing waste gas contains some inorganic substances, as a preferred technical solution of the present application, the method preferably returns the gas-liquid separation gas phase to the organic-containing waste gas inlet of the absorption device for circulating absorption.
与相关技术相比,本申请实施例至少具有以下有益效果:Compared with the related art, the embodiments of the present application have at least the following beneficial effects:
(1)本申请实施例提供的含有机物的废气的处理装置采用吸收-冷凝-吸脱附装置的组合,保障了排放气体达标;(1) The treatment device of the organic-containing waste gas provided in the embodiment of the present application adopts the combination of absorption-condensation-adsorption-desorption device, which ensures that the exhaust gas reaches the standard;
(2)本申请实施例提供的含有机物的废气的处理装置的吸脱附单元中设置有脱附气冷凝分离后循环吸收和/或循环吸附的操作,确保装置的连续运行以及吸附的效果,有效降低了吸附后气体中的有机物含量;(2) The adsorption-desorption unit of the organic-containing waste gas treatment device provided in the embodiment of the present application is provided with the operation of circulating absorption and/or circulating adsorption after the condensation and separation of the desorbed gas, so as to ensure the continuous operation of the device and the effect of adsorption, Effectively reduce the organic content in the gas after adsorption;
(3)本申请实施例提供的含有机物的废气的处理方法解决了普通方法对有机物,尤其对有机-无机混合物处理后排放气体难以达标或对处理装置损害的问题,工艺先进简单,全过程各参数自动匹配控制,在含有机物的废气处理工程中应用效果良好。(3) The method for treating organic-containing waste gas provided in the embodiments of the present application solves the problem that the common method is difficult to reach the standard or damages the treatment device for the organic matter, especially the organic-inorganic mixture after treatment. The process is advanced and simple, and the whole process is different The parameters are automatically matched and controlled, and the application effect is good in the waste gas treatment project containing organic matter.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will become apparent upon reading and understanding of the drawings and detailed description.
附图说明Description of drawings
附图用来提供对本公开技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本公开的技术方案,并不构成对本公开技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solutions of the present disclosure, and constitute a part of the specification, and together with the embodiments of the present application, they are used to explain the technical solutions of the present disclosure, and do not limit the technical solutions of the present disclosure.
图1是本申请实施例1提供的含有机物的废气的处理装置及工艺流程示意图。FIG. 1 is a schematic diagram of a processing device and a process flow diagram of an organic-containing waste gas provided in Example 1 of the present application.
图2是本申请实施例2提供的含有机物的废气的处理装置及工艺流程示意图。FIG. 2 is a schematic diagram of a processing device and a process flow diagram of an organic-containing waste gas provided in Example 2 of the present application.
图3是本申请实施例3提供的含有机物的废气的处理装置及工艺流程示意图。FIG. 3 is a schematic diagram of a processing device and a process flow diagram of the waste gas containing organic matter provided in Example 3 of the present application.
图4是本申请实施例6提供的含有机物的废气的处理装置及工艺流程示意图。FIG. 4 is a schematic diagram of a treatment device and a process flow diagram of organic-containing waste gas provided in Example 6 of the present application.
图中:1-吸收单元;101-吸收剂进料泵;102-吸收塔;103-吸收剂循环泵;104-第二换热装置;2-冷凝单元;3-吸脱附单元;301-吸附装置;302-第一换热装置;303-相分离装置;304-真空泵;4-液液分离单元;5-废液处理单元;501-油相处理装置;502-水相处理装置。In the figure: 1 - absorption unit; 101 - absorbent feed pump; 102 - absorption tower; 103 - absorbent circulating pump; 104 - second heat exchange device; 2 - condensation unit; 3 - adsorption and desorption unit; 301 - 302-first heat exchange device; 303-phase separation device; 304-vacuum pump; 4-liquid-liquid separation unit; 5-waste liquid treatment unit; 501-oil phase treatment device; 502-water phase treatment device.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本申请的技术方案。The technical solutions of the present application will be further described below with reference to the accompanying drawings and through specific embodiments.
下面对本申请进一步详细说明。但下述的实例仅仅是本申请的简易例子,并不代表或限制本申请的权利保护范围,本申请的保护范围以权利要求书为准。The present application is described in further detail below. However, the following examples are only simple examples of the present application, and do not represent or limit the protection scope of the present application. The protection scope of the present application is subject to the claims.
一、实施例1. Example
实施例1Example 1
本实施例提供一种含有机物的废气的处理装置,如图1所示,所述处理装置包括依次连接的吸收单元1、冷凝单元2和吸脱附单元3。This embodiment provides a treatment device for waste gas containing organic matter. As shown in FIG. 1 , the treatment device includes an absorption unit 1 , a condensation unit 2 and an adsorption-desorption unit 3 that are connected in sequence.
所述吸收单元1包括吸收装置;所述吸收装置为吸收塔102;所述吸收装置上部设置有塔盘,下部设置有填料;所述吸收装置底部一侧设置有含有机物的废气入口,顶部设置有含有机物的气体出口,顶部一侧设置有吸收剂入口,底部设置有吸收剂出口;所述吸收剂出口与废液处理单元5相连;所述吸收装置中部一侧设置有吸收剂循环入口;所述吸收单元1还包括连接吸收剂出口与吸收剂循环入口的吸收剂循环泵103,在所述循环泵与吸收剂循环入口之间设置第二换热装置104,所述吸收单元1还包括与吸收剂入口相连的吸收剂进料泵101。The absorption unit 1 includes an absorption device; the absorption device is an absorption tower 102; the upper part of the absorption device is provided with a tray, and the lower part is provided with a filler; the bottom side of the absorption device is provided with an organic-containing waste gas inlet, and the top is provided with There is a gas outlet containing organic matter, an absorbent inlet is provided on one side of the top, and an absorbent outlet is provided at the bottom; the absorbent outlet is connected with the waste liquid treatment unit 5; one side of the middle of the absorption device is provided with an absorbent circulation inlet; The absorption unit 1 further includes an absorbent circulation pump 103 connecting the absorbent outlet and the absorbent circulation inlet, and a second heat exchange device 104 is arranged between the circulation pump and the absorbent circulation inlet. The absorption unit 1 further includes The absorbent feed pump 101 connected to the absorbent inlet.
所述冷凝单元2包括与含有机物的气体出口相连的冷凝装置;所述冷凝装置的顶部设置有不凝气出口,底部设置有冷凝液出口;所述冷凝液出口与废液处理单元5相连;所述不凝气出口与所述吸附装置301的第一气体入口相连;所述冷凝装置上还设置有冷凝介质入口和冷凝介质出口。The condensing unit 2 includes a condensing device connected with the gas outlet containing organic matter; the top of the condensing device is provided with a non-condensable gas outlet, and the bottom is provided with a condensing liquid outlet; the condensing liquid outlet is connected with the waste liquid treatment unit 5; The non-condensable gas outlet is connected to the first gas inlet of the adsorption device 301; the condensation device is also provided with a condensing medium inlet and a condensing medium outlet.
所述吸脱附单元3包括依次连接的吸附装置301、第一换热装置302和相分离装置303;所述相分离装置303上部设置有第一气体出口,所述第一气体出口与吸附装置相连;所述吸附装置301包括两组并列的吸附塔组;所述吸附塔组内设有一个吸附塔;所述吸附塔的尺寸为DN1500mm×3500mm,所述吸附塔内设置有吸附剂,填充高度2.0m,所述吸附塔底部设置有第一气体入口,顶部设置有第二气体出口;所述第一气体出口与第一气体入口相连;所述第二气体出口与烟囱相连;所述吸脱附单元3还包括设置于吸附装置301与第一换热装置302之间的真空泵304;所述相分离装置303下部设置有液相出口;所述液相出口与废液处理单元5相连。The adsorption and desorption unit 3 includes an adsorption device 301, a first heat exchange device 302 and a phase separation device 303 connected in sequence; a first gas outlet is provided on the upper part of the phase separation device 303, and the first gas outlet is connected to the adsorption device. The adsorption device 301 includes two parallel adsorption tower groups; an adsorption tower is arranged in the adsorption tower group; the size of the adsorption tower is DN1500mm×3500mm, and the adsorption tower is provided with an adsorbent, filled with The height is 2.0m, the bottom of the adsorption tower is provided with a first gas inlet, and the top is provided with a second gas outlet; the first gas outlet is connected with the first gas inlet; the second gas outlet is connected with the chimney; The desorption unit 3 also includes a vacuum pump 304 arranged between the adsorption device 301 and the first heat exchange device 302 ; a liquid phase outlet is arranged at the lower part of the phase separation device 303 ; the liquid phase outlet is connected to the waste liquid treatment unit 5 .
实施例2Example 2
本实施例提供一种含有机物的废气的处理装置,如图2所示,所述处理装置包括依次连接的吸收单元1、冷凝单元2、吸脱附单元3、液液分离单元4和废液处理单元5。This embodiment provides a treatment device for waste gas containing organic matter. As shown in FIG. 2 , the treatment device includes an absorption unit 1, a condensation unit 2, an adsorption and desorption unit 3, a liquid-liquid separation unit 4, and a waste liquid connected in sequence. processing unit 5.
所述吸收单元1包括吸收装置;所述吸收装置为吸收塔102;所述吸收装置上部设置有塔盘,下部设置有填料;所述吸收装置底部一侧设置有含有机物的废气入口,顶部设置有含有机物的气体出口,顶部一侧设置有吸收剂入口,底部设置有吸收剂出口;所述吸收剂出口与液液分离单元4相连;所述吸收装置中部一侧设置有吸收剂循环入口;所述吸收单元1还包括连接吸收剂出口与吸收剂循环入口的吸收剂循环泵103,所述吸收单元1还包括与吸收剂入口相连的 吸收剂进料泵101。The absorption unit 1 includes an absorption device; the absorption device is an absorption tower 102; the upper part of the absorption device is provided with a tray, and the lower part is provided with a filler; the bottom side of the absorption device is provided with an organic-containing waste gas inlet, and the top is provided with There is a gas outlet containing organic matter, an absorbent inlet is arranged on the top side, and an absorbent outlet is arranged at the bottom; the absorbent outlet is connected with the liquid-liquid separation unit 4; the absorbent circulation inlet is arranged on one side of the middle of the absorption device; The absorption unit 1 further includes an absorbent circulation pump 103 connected to the absorbent outlet and the absorbent circulation inlet, and the absorption unit 1 further includes an absorbent feed pump 101 connected to the absorbent inlet.
所述冷凝单元2包括与含有机物的气体出口相连的冷凝装置;所述冷凝装置的顶部设置有不凝气出口,底部设置有冷凝液出口;所述冷凝液出口与液液分离单元4相连;所述不凝气出口与所述吸附装置301的第一气体入口相连;所述冷凝装置上还设置有冷凝介质入口和冷凝介质出口。The condensing unit 2 includes a condensing device connected with the gas outlet containing organic matter; the top of the condensing device is provided with a non-condensable gas outlet, and the bottom is provided with a condensing liquid outlet; the condensing liquid outlet is connected with the liquid-liquid separation unit 4; The non-condensable gas outlet is connected to the first gas inlet of the adsorption device 301; the condensation device is also provided with a condensing medium inlet and a condensing medium outlet.
所述吸脱附单元3包括依次连接的吸附装置301、第一换热装置302和相分离装置303;所述相分离装置303上部设置有第一气体出口,吸附装置301所述第一气体出口与吸附装置301相连;所述吸附装置301包括两组并列的吸附塔组;所述吸附塔组内设有1个吸附塔;所述吸附塔的尺寸为DN2000mm×4000mm,所述吸附塔内设置有吸附剂,填充高度2.5m;所述吸附塔底部设置有第一气体入口,顶部设置有第二气体出口;所述第一气体出口与第一气体入口相连;所述第二气体出口与烟囱相连;所述吸脱附单元3还包括设置于吸附装置301与第一换热装置302之间的真空泵304;所述相分离装置303下部设置有液相出口;所述液相出口与液液分离单元4相连。The adsorption and desorption unit 3 includes an adsorption device 301, a first heat exchange device 302 and a phase separation device 303 connected in sequence; a first gas outlet is provided on the upper part of the phase separation device 303, and the first gas outlet of the adsorption device 301 It is connected with the adsorption device 301; the adsorption device 301 includes two sets of parallel adsorption tower groups; one adsorption tower is arranged in the adsorption tower group; the size of the adsorption tower is DN2000mm×4000mm, and the adsorption tower is provided with There is adsorbent, and the filling height is 2.5m; the bottom of the adsorption tower is provided with a first gas inlet, and the top is provided with a second gas outlet; the first gas outlet is connected with the first gas inlet; the second gas outlet is connected with the chimney The adsorption and desorption unit 3 also includes a vacuum pump 304 arranged between the adsorption device 301 and the first heat exchange device 302; the lower part of the phase separation device 303 is provided with a liquid phase outlet; the liquid phase outlet is connected to the liquid-liquid The separation unit 4 is connected.
所述液液分离单元4包括油水分离装置,所述油水分离装置设置有油相出口和水相出口,所述油相出口与废液处理单元5的油相处理装置501相连,所述水相出口与废液处理单元5的水相处理装置502相连,所述水相处理装置502的水相出口与吸收单元1的吸收剂入口相连。The liquid-liquid separation unit 4 includes an oil-water separation device. The oil-water separation device is provided with an oil-phase outlet and a water-phase outlet. The oil-phase outlet is connected to the oil-phase treatment device 501 of the waste liquid treatment unit 5. The outlet is connected to the water-phase treatment device 502 of the waste liquid treatment unit 5 , and the water-phase outlet of the water-phase treatment device 502 is connected to the absorbent inlet of the absorption unit 1 .
实施例3Example 3
本实施例提供一种含有机物的废气的处理装置,如图3所示,所述处理装置包括依次连接的吸收单元1、冷凝单元2和吸脱附单元3。This embodiment provides a treatment device for waste gas containing organic matter. As shown in FIG. 3 , the treatment device includes an absorption unit 1 , a condensation unit 2 and an adsorption and desorption unit 3 that are connected in sequence.
所述吸收单元1包括吸收装置;所述吸收装置为吸收塔102;所述吸收装置上部设置有塔盘,下部设置有填料;所述吸收装置底部一侧设置有含有机物的废气入口,顶部设置有含有机物的气体出口,顶部一侧设置有吸收剂入口,底部设置有吸收剂出口;所述吸收剂出口与废液处理单元5相连;所述吸收装置中部一侧设置有吸收剂循环入口;所述吸收单元1还包括连接吸收剂出口与吸收剂循环入口的吸收剂循环泵103,所述吸收单元1还包括与吸收剂入口相连的吸收剂进料泵101。The absorption unit 1 includes an absorption device; the absorption device is an absorption tower 102; the upper part of the absorption device is provided with a tray, and the lower part is provided with a filler; the bottom side of the absorption device is provided with an organic-containing waste gas inlet, and the top is provided with There is a gas outlet containing organic matter, an absorbent inlet is provided on one side of the top, and an absorbent outlet is provided at the bottom; the absorbent outlet is connected with the waste liquid treatment unit 5; one side of the middle of the absorption device is provided with an absorbent circulation inlet; The absorption unit 1 further includes an absorbent circulation pump 103 connected to the absorbent outlet and the absorbent circulation inlet, and the absorption unit 1 further includes an absorbent feed pump 101 connected to the absorbent inlet.
所述冷凝单元2包括与含有机物的气体出口相连的冷凝装置;所述冷凝装置的顶部设置有不凝气出口,底部设置有冷凝液出口;所述冷凝液出口与废液 处理单元5相连;所述不凝气出口与所述吸附装置301的第一气体入口相连;所述冷凝装置上还设置有冷凝介质入口和冷凝介质出口。The condensing unit 2 includes a condensing device connected with the gas outlet containing organic matter; the top of the condensing device is provided with a non-condensable gas outlet, and the bottom is provided with a condensing liquid outlet; the condensing liquid outlet is connected with the waste liquid treatment unit 5; The non-condensable gas outlet is connected to the first gas inlet of the adsorption device 301; the condensation device is also provided with a condensing medium inlet and a condensing medium outlet.
所述吸脱附单元3包括依次连接的吸附装置301、第一换热装置302和相分离装置303;所述相分离装置303上部设置有第一气体出口,吸附装置301所述第一气体出口与吸收装置中含有机物的废气入口相连;所述吸附装置301包括四级并列的吸附塔组,其中每两级轮换操作,所述吸附塔组内设有两个串联的吸附塔;所述吸附塔的尺寸为DN1500mm×3500mm,所述吸附塔内设置有吸附剂,填充高度1.8m;所述吸附塔底部设置第一气体入口,顶部设置第二气体出口;所述第二气体出口与烟囱相连;所述吸脱附单元3还包括设置于吸附装置301与第一换热装置302之间的真空泵304;所述相分离装置303下部设置有液相出口;所述液相出口与废液处理单元5相连。The adsorption and desorption unit 3 includes an adsorption device 301, a first heat exchange device 302 and a phase separation device 303 connected in sequence; a first gas outlet is provided on the upper part of the phase separation device 303, and the first gas outlet of the adsorption device 301 It is connected with the waste gas inlet containing organic matter in the absorption device; the adsorption device 301 includes four parallel adsorption tower groups, wherein every two stages are operated alternately, and two series connected adsorption towers are arranged in the adsorption tower group; The size of the tower is DN1500mm×3500mm, the adsorption tower is provided with an adsorbent, and the filling height is 1.8m; the adsorption tower is provided with a first gas inlet at the bottom and a second gas outlet at the top; the second gas outlet is connected to the chimney The adsorption and desorption unit 3 also includes a vacuum pump 304 arranged between the adsorption device 301 and the first heat exchange device 302; the lower part of the phase separation device 303 is provided with a liquid phase outlet; the liquid phase outlet and waste liquid treatment Unit 5 is connected.
实施例4Example 4
本实施例提供一种含有机物的废气的处理装置,所述处理装置除吸收装置中部一侧不设置吸收剂循环入口,且未设置吸收剂循环泵外,其余均与实施例1相同。This embodiment provides a treatment device for waste gas containing organic matter. The treatment device is the same as Embodiment 1 except that there is no absorbent circulation inlet on the middle side of the absorption device, and no absorbent circulation pump is provided.
实施例4中相对于实施例1未设置吸收剂循环的部件,无法实现吸收剂的循环使用,相比实施例1而言,吸收剂消耗量大,能耗高。Compared with Example 1, in Example 4, there is no component for absorbent circulation, and the recycling of absorbent cannot be realized. Compared with Example 1, the consumption of absorbent is large and the energy consumption is high.
实施例5Example 5
本实施例提供一种含有机物的废气的处理装置,所述处理装置除吸脱附单元中仅设置一个吸附塔外,其余均与实施例1相同。This embodiment provides a treatment device for waste gas containing organic matter. The treatment device is the same as that in Embodiment 1 except that only one adsorption tower is provided in the adsorption and desorption unit.
实施例5中仅设置一个吸附塔,相比实施例1而言,当吸附塔中吸收剂吸附饱和后需要将整个工艺停止,无法长期连续操作。In Example 5, only one adsorption tower is set up. Compared with Example 1, when the absorbent in the adsorption tower is saturated with adsorption, the entire process needs to be stopped, and long-term continuous operation is not possible.
实施例6Example 6
本实施例提供一种含有机物的废气的处理装置,所述处理装置除吸脱附单元中不设置真空泵,而是在吸附塔顶部设置蒸汽入口外,其余均与实施例1相同。This embodiment provides a treatment device for waste gas containing organic matter. The treatment device is the same as Embodiment 1 except that a vacuum pump is not provided in the adsorption and desorption unit, but a steam inlet is provided at the top of the adsorption tower.
实施例6中未设置真空泵,而是改用蒸汽入口从而采用蒸汽对吸附剂进行脱附,一方面蒸汽能耗高,另一方面引入蒸汽对吸附剂有损伤,降低了吸附剂的使用寿命,且采用蒸汽脱附后增加了后续冷凝以及气液分离的负担,整体工艺经济性下降,由此表明,本申请通过设置真空泵来对吸附剂进行脱附,提高 了吸附剂的使用寿命和整体工艺的经济性。In Example 6, the vacuum pump is not provided, but the steam inlet is used instead to desorb the adsorbent with steam. On the one hand, the steam energy consumption is high, and on the other hand, the introduction of steam causes damage to the adsorbent, which reduces the service life of the adsorbent. Moreover, the use of steam desorption increases the burden of subsequent condensation and gas-liquid separation, and the overall process economy decreases. This shows that the present application desorbs the adsorbent by setting a vacuum pump, which improves the service life of the adsorbent and the overall process. economy.
实施例7Example 7
本实施例提供一种含有机物的废气的处理装置,如图4所示所述处理装置除第一气体出口同时与中含有机物的废气入口和吸附装置中第一气体入口相连外,其余均与实施例1相同。This embodiment provides a treatment device for waste gas containing organic matter. As shown in FIG. 4 , except that the first gas outlet is connected to the waste gas inlet containing organic matter and the first gas inlet of the adsorption device at the same time, the rest of the treatment device is connected to Example 1 is the same.
实施例7中第一气体出口同时与吸收装置和吸附装置相连,针对不同性质的含有机物的废气能够对第一气体出口的气体选择性循环至吸收装置或吸附装置中进行循环处理,确保废气排放达到标准。In Example 7, the first gas outlet is connected to the absorption device and the adsorption device at the same time, and the gas from the first gas outlet can be selectively recycled to the absorption device or the adsorption device for the waste gas containing organic substances of different properties, so as to ensure the exhaust gas emission. Up to standard.
对比例1Comparative Example 1
本对比例提供一种含有机物的废气的处理装置,所述处理装置除吸脱附单元中未设置第一换热装置和相分离装置,并未设置所述第一换热装置和相分离装置与其他部件的连接关系外,其余均与实施例1相同。This comparative example provides a treatment device for waste gas containing organic matter. The first heat exchange device and the phase separation device are not provided in the desorption unit of the treatment device, and the first heat exchange device and the phase separation device are not provided. Except for the connection relationship with other components, the rest are the same as those in Example 1.
具体地,所述吸脱附单元包括吸附装置;所述吸附装置包括两组并列的吸附塔组;所述吸附塔组内设有一个吸附塔;所述吸附塔内设置有吸附剂;所述吸附塔底部设置第一气体入口,顶部设置第二气体出口;所述第二气体出口与烟囱相连;所述吸脱附单元还包括与吸附装置相连的真空泵,所述真空泵与烟囱相连。Specifically, the adsorption and desorption unit includes an adsorption device; the adsorption device includes two parallel adsorption tower groups; an adsorption tower is arranged in the adsorption tower group; an adsorbent is arranged in the adsorption tower; A first gas inlet is arranged at the bottom of the adsorption tower, and a second gas outlet is arranged at the top; the second gas outlet is connected with the chimney; the adsorption and desorption unit further includes a vacuum pump connected with the adsorption device, and the vacuum pump is connected with the chimney.
对比例1中未设置第一换热装置和相分离装置,与实施例1相比,脱附后的脱附气无法处理,该脱附气中有机物含量较高且得到了富集,无法实现气体的达标排放,由此表明,本申请通过设置第一换热装置和相分离装置,实现了脱附气冷凝后的循环吸附,能够有效确保吸附后洁净气体中有机物含量较低。In Comparative Example 1, the first heat exchange device and phase separation device are not provided. Compared with Example 1, the desorption gas after desorption cannot be treated, and the organic content in the desorption gas is high and enriched, which cannot be realized. The gas is discharged up to the standard, which shows that the present application realizes the cyclic adsorption after the condensation of the desorption gas by setting the first heat exchange device and the phase separation device, and can effectively ensure that the organic content in the clean gas after adsorption is low.
二、应用例2. Application example
应用例1Application example 1
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例1提供的处理装置进行,如图1所示,所述方法具体包括如下步骤:This application example provides a method for treating waste gas containing organic matter. The method is performed by using the treatment device provided in Example 1. As shown in FIG. 1 , the method specifically includes the following steps:
(1)常温常压(25℃,0.1MPa)下,流量为4000m 3/h的含有机物的废气(组成为氢氟酸2.82mg/m 3,丙酮250mg/m 3,乙腈220mg/m 3,碳酸二甲酯230mg/m 3,氯化氢92mg/m 3)经吸收剂进料泵101从含有机物的废气入口送入吸收塔102,用量为7000kg/h的脱盐水从吸收剂入口进入吸收塔102,常压操作对含有机物的废气进行吸收处理,吸收塔102塔顶的温度为15.2℃,吸收后的 吸收剂液相从吸收出口排出,15wt%送入废液处理单元进行废液处理,85wt%经吸收剂循环泵103送入第二换热装置104中换热后进入吸收塔102中部进行循环;吸收后气相从含有机物的气体出口排出; (1) Under normal temperature and pressure (25°C, 0.1MPa), the flow rate is 4000m 3 /h of organic-containing waste gas (composition of hydrofluoric acid 2.82mg/m 3 , acetone 250mg/m 3 , acetonitrile 220mg/m 3 , Dimethyl carbonate 230mg/m 3 , hydrogen chloride 92mg/m 3 ) is sent to the absorption tower 102 from the waste gas inlet containing organic matter through the absorbent feed pump 101, and the desalinated water with an amount of 7000kg/h enters the absorption tower 102 from the absorbent inlet , the normal pressure operation is used to absorb the waste gas containing organic matter. The temperature at the top of the absorption tower 102 is 15.2 ° C. The liquid phase of the absorbed absorbent is discharged from the absorption outlet, and 15wt% is sent to the waste liquid treatment unit for waste liquid treatment. 85wt% % is sent to the second heat exchange device 104 by the absorbent circulating pump 103 for heat exchange and then enters the middle of the absorption tower 102 for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
(2)步骤(1)所述吸收后气相进入冷凝装置在5℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元进行废液处理;(2) After the absorption of step (1), the gas phase enters the condensation device and undergoes a first condensation treatment at 5°C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment;
(3)步骤(2)所述不凝气从第一气体入口进入轮换操作中正在进行吸附的吸附塔,吸附剂为活性炭,得到净化气体;经吸收-冷凝-吸脱附处理后的净化气体中,丙酮≤10mg/m 3,乙腈≤10mg/m 3,碳酸二甲酯≤20mg/m 3,氢氟酸≤1mg/m 3,氯化氢≤1mg/m 3(3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is activated carbon to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, acetone≤10mg/m 3 , acetonitrile≤10mg/m 3 , dimethyl carbonate≤20mg/m 3 , hydrofluoric acid≤1mg/m 3 , hydrogen chloride≤1mg/m 3 ;
吸附时间为4天,吸附饱和后的吸附塔停止吸附,利用真空泵304采用真空脱附的方式对吸附装置301进行脱附,真空脱附的压力为6kPa,所述真空脱附采用氮气气体保护;The adsorption time is 4 days, the adsorption tower after the adsorption saturation stops adsorption, and the vacuum pump 304 is used to desorb the adsorption device 301 by means of vacuum desorption, and the pressure of the vacuum desorption is 6kPa, and the vacuum desorption adopts nitrogen gas protection;
所述脱附气体送入第一换热装置302在-5℃经第二冷凝处理后进入相分离装置303进行气液分离,气液分离的气相返回吸附装置301的第一气体入口进行循环吸附;The desorbed gas is sent to the first heat exchange device 302 at -5°C after the second condensation treatment, and then enters the phase separation device 303 for gas-liquid separation, and the gas phase from the gas-liquid separation returns to the first gas inlet of the adsorption device 301 for cyclic adsorption ;
所述气液分离后的液相送入废液处理单元进行废液处理。The liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
应用例2Application example 2
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例2提供的处理装置进行,所述方法具体包括如下步骤:This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Example 2. The method specifically includes the following steps:
(1)常温常压(25℃,0.1MPa)下,流量为500m 3/h的含有机物的废气(组成为氮氮二甲基乙酰氨30mg/m 3,醋酸160mg/m 3,甲醇250mg/m 3,苯89mg/m 3)经吸收剂进料泵101从含有机物的废气入口送入吸收塔102,用量为250kg/h的脱盐水从吸收剂入口进入吸收塔102,常压操作对含有机物的废气进行吸收处理,吸收塔102塔顶的温度为16.6℃,吸收后的吸收剂液相从吸收出口排出,5wt%送入废液处理单元5进行废液处理,95wt%经吸收剂循环泵103送入吸收塔102中部进行循环;吸收后气相从含有机物的气体出口排出; (1) Under normal temperature and pressure (25°C, 0.1MPa), the flow rate is 500m 3 /h of organic-containing waste gas (the composition is 30mg/m 3 nitrogen dimethyl acetamide, 160mg/m 3 acetic acid, 250mg/m methanol/ m 3 , benzene 89 mg/m 3 ) is sent to the absorption tower 102 from the waste gas inlet containing organic matter through the absorbent feed pump 101, and the desalinated water with a dosage of 250 kg/h enters the absorption tower 102 from the absorbent inlet. The organic waste gas is absorbed and treated. The temperature at the top of the absorption tower 102 is 16.6°C. The absorbed liquid phase of the absorbent is discharged from the absorption outlet, and 5wt% is sent to the waste liquid treatment unit 5 for waste liquid treatment, and 95wt% is recycled through the absorbent. The pump 103 is sent into the middle of the absorption tower 102 for circulation; after the absorption, the gas phase is discharged from the gas outlet containing organic matter;
(2)步骤(1)所述吸收后气相进入冷凝装置在5℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元5进行废液处理;(2) after the absorption of step (1), the gas phase enters the condensing device and is subjected to the first condensation treatment at 5°C to obtain non-condensable gas and condensate; the condensate is sent to the waste liquid treatment unit 5 for waste liquid treatment;
(3)步骤(2)所述不凝气从第一气体入口进入轮换操作中正在进行吸附的吸附塔,吸附剂为碳纤维,得到净化气体;经吸收-冷凝-吸脱附处理后的净化 气体中,氮氮二甲基乙酰氨≤10mg/m 3,醋酸≤10mg/m 3,甲醇≤20mg/m 3,苯≤1mg/m 3(3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is carbon fiber to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment In, nitrogen dimethyl acetamide≤10mg/m 3 , acetic acid≤10mg/m 3 , methanol≤20mg/m 3 , benzene≤1mg/m 3 ;
吸附时间为7天,吸附饱和后的吸附塔停止吸附,轮换采用其他组吸附塔进行吸附;并采用真空脱附的方式对吸附饱和的吸附塔进行脱附,真空脱附的压力为10kPa,所述真空脱附采用氮气气体保护;The adsorption time is 7 days, the adsorption tower after adsorption saturation stops adsorption, and other groups of adsorption towers are used for adsorption; and the adsorption tower with adsorption saturation is desorbed by vacuum desorption. The vacuum desorption is protected by nitrogen gas;
所述脱附气体送入第一换热装置302在-10℃经第二冷凝处理后进入相分离装置303进行气液分离,气液分离的气相返回吸附装置301的第一气体入口进行循环吸附;The desorbed gas is sent to the first heat exchange device 302 at -10°C after the second condensation treatment, and then enters the phase separation device 303 for gas-liquid separation, and the gas phase from the gas-liquid separation returns to the first gas inlet of the adsorption device 301 for cyclic adsorption. ;
所述气液分离后的液相送入油水分离装置进行油水分离,所述油水分离的有机油相(主要含有苯)送入废液处理单元5的油相处理装置501进行处理;所述油水分离后的水相送入废液处理单元5的水相处理装置502进行废液处理。The liquid phase after the gas-liquid separation is sent to the oil-water separation device for oil-water separation, and the organic oil phase (mainly containing benzene) of the oil-water separation is sent to the oil-phase treatment device 501 of the waste liquid treatment unit 5 for processing; the oil-water separation The separated water phase is sent to the water phase treatment device 502 of the waste liquid treatment unit 5 for waste liquid treatment.
应用例3Application example 3
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例1提供的处理装置进行,所述方法具体包括如下步骤:This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Example 1. The method specifically includes the following steps:
(1)常温常压(25℃,0.1MPa)下,流量为2000m 3/h的含有机物的废气(组成为二氯甲烷252mg/m 3,乙醚352mg/m 3,乙醇453mg/m 3,三乙胺345mg/m 3,吡啶243mg/m 3)经吸收剂进料泵从含有机物的废气入口送入吸收塔,用量为3000kg/h的脱盐水从吸收剂入口进入吸收塔,常压操作对含有机物的废气进行吸收处理,吸收塔塔顶的温度为21.6℃,吸收后的吸收剂液相从吸收出口排出,5wt%送入废液处理单元进行废液处理,95wt%经吸收剂循环泵送入第二换热装置进行换热后送入吸收塔中部进行循环;吸收后气相从含有机物的气体出口排出; (1) Under normal temperature and pressure (25°C, 0.1MPa), the flow rate is 2000m 3 /h of organic-containing waste gas (composition of dichloromethane 252mg/m 3 , ether 352mg/m 3 , ethanol 453mg/m 3 , three Ethylamine 345mg/m 3 , pyridine 243mg/m 3 ) is sent to the absorption tower from the waste gas inlet containing organic matter through the absorbent feed pump, and the desalinated water with the dosage of 3000kg/h enters the absorption tower from the absorbent inlet. The waste gas containing organic matter is absorbed and treated. The temperature at the top of the absorption tower is 21.6°C. The absorbed liquid phase of the absorbent is discharged from the absorption outlet, and 5wt% is sent to the waste liquid treatment unit for waste liquid treatment, and 95wt% is passed through the absorbent circulating pump. It is sent to the second heat exchange device for heat exchange and then sent to the middle of the absorption tower for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
(2)步骤(1)所述吸收后气相进入冷凝装置在5℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元进行废液处理;(2) After the absorption of step (1), the gas phase enters the condensation device and undergoes a first condensation treatment at 5°C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment;
(3)步骤(2)所述不凝气从第一气体入口进入轮换操作中正在进行吸附的吸附塔,吸附剂为碳纤维,得到净化气体;经吸收-冷凝-吸脱附处理后的净化气体中,二氯甲烷≤10mg/m 3,乙醚≤10mg/m 3,乙醇≤20mg/m 3,三乙胺≤10mg/m 3,吡啶≤10mg/m 3(3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is carbon fiber to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, dichloromethane≤10mg/m 3 , diethyl ether≤10mg/m 3 , ethanol≤20mg/m 3 , triethylamine≤10mg/m 3 , pyridine≤10mg/m 3 ;
吸附时间为4天,吸附饱和后的吸附塔停止吸附,利用真空泵采用真空脱附的方式对吸附装置进行脱附,真空脱附的压力为6kPa,所述真空脱附采用氮气气体保护;The adsorption time is 4 days, the adsorption tower after adsorption saturation stops adsorption, and the adsorption device is desorbed by a vacuum pump by means of vacuum desorption, and the pressure of vacuum desorption is 6kPa, and the vacuum desorption adopts nitrogen gas protection;
所述脱附气体送入第一换热装置在-15℃经第二冷凝处理后进入相分离装置进行气液分离,气液分离的气相返回吸附装置的第一气体入口进行循环吸附;The desorbed gas is sent to the first heat exchange device at -15°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation, and the gas phase of the gas-liquid separation is returned to the first gas inlet of the adsorption device for cyclic adsorption;
所述气液分离后的液相送入废液处理单元进行废液处理。The liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
应用例4Application example 4
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例1提供的处理装置进行,所述方法具体包括如下步骤:This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Example 1. The method specifically includes the following steps:
(1)常温常压(30℃,0.1MPa)下,流量为6000m 3/h的含有机物的废气(组成为氢氟酸10.1mg/m 3,丙酮145mg/m 3,乙醇550mg/m 3,乙腈450mg/m 3,碳酸二甲酯230mg/m 3,氯化氢110mg/m 3)经吸收剂进料泵从含有机物的废气入口送入吸收塔,用量为1200kg/h的脱盐水从吸收剂入口进入吸收塔,常压操作对含有机物的废气进行吸收处理,吸收塔塔顶的温度为15.1℃,吸收后的吸收剂液相从吸收出口排出,20wt%送入废液处理单元进行废液处理,80wt%经吸收剂循环泵送入第二换热装置进行换热后送入吸收塔中部进行循环;吸收后气相从含有机物的气体出口排出; (1) Under normal temperature and pressure (30°C, 0.1MPa), the flow rate is 6000m 3 /h of organic-containing waste gas (the composition is hydrofluoric acid 10.1mg/m 3 , acetone 145mg/m 3 , ethanol 550mg/m 3 , Acetonitrile 450mg/m 3 , dimethyl carbonate 230mg/m 3 , hydrogen chloride 110mg/m 3 ) are sent to the absorption tower from the waste gas inlet containing organic matter through the absorbent feed pump, and the desalinated water with the dosage of 1200kg/h is sent from the absorbent inlet After entering the absorption tower, the waste gas containing organic matter is absorbed and treated by normal pressure operation. The temperature at the top of the absorption tower is 15.1 ° C. The liquid phase of the absorbed absorbent is discharged from the absorption outlet, and 20wt% is sent to the waste liquid treatment unit for waste liquid treatment. , 80wt% is sent to the second heat exchange device by the absorbent circulating pump for heat exchange, and then sent to the middle of the absorption tower for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
(2)步骤(1)所述吸收后气相进入冷凝装置在-5℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元进行废液处理;(2) After the absorption of step (1), the gas phase enters the condensation device and undergoes a first condensation treatment at -5°C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment;
(3)步骤(2)所述不凝气从第一气体入口进入轮换操作中正在进行吸附的吸附塔,吸附剂为活性炭,得到净化气体;经吸收-冷凝-吸脱附处理后的净化气体中,丙酮≤10mg/m 3,乙醇≤10mg/m 3,乙腈≤10mg/m 3,碳酸二甲酯≤20mg/m 3,氢氟酸≤1mg/m 3,氯化氢≤1mg/m 3(3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is activated carbon to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, acetone≤10mg/m 3 , ethanol≤10mg/m 3 , acetonitrile≤10mg/m 3 , dimethyl carbonate≤20mg/m 3 , hydrofluoric acid≤1mg/m 3 , hydrogen chloride≤1mg/m 3 ;
吸附时间为2天,吸附饱和后的吸附塔停止吸附,利用真空泵采用真空脱附的方式对吸附装置进行脱附,真空脱附的压力为5kPa,所述真空脱附采用氮气气体保护;The adsorption time is 2 days, the adsorption tower after adsorption saturation stops adsorption, and the adsorption device is desorbed by a vacuum pump by means of vacuum desorption, and the pressure of vacuum desorption is 5kPa, and the vacuum desorption adopts nitrogen gas protection;
所述脱附气体送入第一换热装置在-15℃经第二冷凝处理后进入相分离装置进行气液分离,气液分离的气相返回吸附装置的第一气体入口进行循环吸附;The desorbed gas is sent to the first heat exchange device at -15°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation, and the gas phase of the gas-liquid separation is returned to the first gas inlet of the adsorption device for cyclic adsorption;
所述气液分离后的液相送入废液处理单元进行废液处理。The liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
应用例5Application example 5
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例3提供的处理装置进行,所述方法具体包括如下步骤:This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Embodiment 3. The method specifically includes the following steps:
(1)常温常压(25℃,0.1MPa)下,流量为15000m 3/h的含有机物的废气 (组成为乙醇155mg/m 3,丙酮250mg/m 3,乙腈220mg/m 3,乙酸乙酯645mg/m 3,碳酸二甲酯365mg/m 3,氯化氢352mg/m 3)经吸收剂进料泵101从含有机物的废气入口送入吸收塔102,用量为20000kg/h的脱盐水从吸收剂入口进入吸收塔102,常压操作对含有机物的废气进行吸收处理,吸收塔102塔顶的温度为14.5℃,吸收后的吸收剂液相从吸收出口排出,5wt%送入废液处理单元5进行废液处理,95wt%经吸收剂循环泵103送入吸收塔102中部进行循环;吸收后气相从含有机物的气体出口排出; (1) Under normal temperature and pressure (25°C, 0.1MPa), the flow rate is 15000m 3 /h of organic-containing waste gas (the composition is ethanol 155mg/m 3 , acetone 250mg/m 3 , acetonitrile 220mg/m 3 , ethyl acetate 645mg/m 3 , dimethyl carbonate 365mg/m 3 , hydrogen chloride 352mg/m 3 ) are fed into the absorption tower 102 from the waste gas inlet containing organic matter through the absorbent feed pump 101, and the desalinated water with an amount of 20000kg/h is removed from the absorbent. The inlet enters the absorption tower 102, and the normal pressure operation is used to absorb the waste gas containing organic matter. The temperature at the top of the absorption tower 102 is 14.5 ° C. The absorbed liquid phase of the absorbent is discharged from the absorption outlet, and 5wt% is sent to the waste liquid treatment unit 5. Carry out waste liquid treatment, 95wt% is sent to the middle of the absorption tower 102 through the absorbent circulating pump 103 for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
(2)步骤(1)所述吸收后气相进入冷凝装置在-10℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元5进行废液处理;(2) after the absorption of step (1), the gas phase enters the condensing device and undergoes a first condensation treatment at -10 ° C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit 5 for waste liquid treatment;
(3)步骤(2)所述不凝气从第一气体入口进入轮换操作中正在进行吸附的吸附塔,吸附剂为活性炭,得到净化气体;经吸收-冷凝-吸脱附处理后的净化气体中,丙酮≤10mg/m 3,乙醇≤10mg/m 3,乙腈≤10mg/m 3,碳酸二甲酯≤20mg/m 3,乙酸乙酯≤1mg/m 3,氯化氢≤1mg/m 3(3) The non-condensable gas described in step (2) enters the adsorption tower that is being adsorbed in the rotation operation from the first gas inlet, and the adsorbent is activated carbon to obtain purified gas; the purified gas after absorption-condensation-adsorption-desorption treatment Among them, acetone≤10mg/m 3 , ethanol≤10mg/m 3 , acetonitrile≤10mg/m 3 , dimethyl carbonate≤20mg/m 3 , ethyl acetate≤1mg/m 3 , hydrogen chloride≤1mg/m 3 ;
吸附时间为8天,吸附饱和后的吸附塔停止吸附,利用真空泵304采用真空脱附的方式对吸附装置301进行脱附,真空脱附的压力为10kPa,所述真空脱附采用氮气气体保护;The adsorption time is 8 days, the adsorption tower after the adsorption saturation stops adsorption, and the vacuum pump 304 is used to desorb the adsorption device 301 by means of vacuum desorption, and the pressure of the vacuum desorption is 10kPa, and the vacuum desorption adopts nitrogen gas protection;
所述脱附气体送入第一换热装置302在5℃经第二冷凝处理后进入相分离装置303进行气液分离,吸附装置301气液分离的气相返回吸收装置的含有机物的废气入口进行循环吸收;The desorbed gas is sent to the first heat exchange device 302 at 5°C after the second condensation treatment, and then enters the phase separation device 303 for gas-liquid separation. cyclic absorption;
所述气液分离后的液相送入废液处理单元5进行废液处理。The liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit 5 for waste liquid treatment.
应用例6Application example 6
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例1提供的处理装置进行,所述方法除步骤(2)中“所述吸收后气相进入冷凝装置在5℃下经第一冷凝处理”替换为“所述吸收后气相进入冷凝装置在12℃下经第一冷凝处理”外,其余流程和工艺参数均与应用例1相同。This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Example 1, except that in step (2), "the gas phase after absorption enters the condensing device and undergoes a process at 5°C. Except that "the first condensation treatment" is replaced with "the gas phase after absorption enters the condensation device and undergoes the first condensation treatment at 12°C", the rest of the process and process parameters are the same as in Application Example 1.
应用例7Application example 7
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例1提供的处理装置进行,所述方法除步骤(2)中“所述吸收后气相进入冷凝装置在5℃下经第一冷凝处理”替换为“所述吸收后气相进入冷凝装置在-20℃下经第一冷凝处理”外,其余流程和工艺参数均与应用例1相同。This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Example 1, except that in step (2), "the gas phase after absorption enters the condensing device and undergoes a process at 5°C. Except that "the first condensation treatment" is replaced with "the gas phase after absorption enters the condensation device and undergoes the first condensation treatment at -20°C", the rest of the process and process parameters are the same as those of Application Example 1.
应用例8Application example 8
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例1提供的处理装置进行,所述方法除步骤(3)中真空脱附的压力为25kPa外,其余流程和工艺参数均与应用例1相同。This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Example 1. In the method, except that the pressure of vacuum desorption in step (3) is 25kPa, the rest of the process and process parameters All are the same as application example 1.
应用例9Application example 9
本应用例提供一种含有机物的废气的处理方法,所述方法采用实施例1提供的处理装置进行,所述方法除步骤(3)中“所述脱附气体送入第一换热装置在-10℃经第二冷凝处理”替换为“所述脱附气体送入第一换热装置在22℃经第二冷凝处理”外,其余流程和工艺参数均与应用例1相同。This application example provides a method for treating waste gas containing organic matter. The method is carried out by using the treatment device provided in Example 1. In the method, in step (3), “the desorbed gas is sent to the first heat exchange device and The procedure and process parameters are the same as in Application Example 1, except that "the desorbed gas is sent to the first heat exchange device for the second condensation treatment at 22°C" is replaced by "the second condensation treatment at -10 °C".
对比应用例1和应用例6~7可以看出,应用例1中第一冷凝的温度为12℃,相较于应用例6和应用例7中第一冷凝处理的温度分别为12℃和-20℃而言,应用例1中不仅吸附后的含有机物的废气中有机物含量低,而且吸附剂使用寿命较长;而应用例6中吸附剂使用寿命比应用例1短,应用例7中整体能耗较高且吸附效果并未有明显改善,由此表明,本申请优选将第一冷凝处理的温度控制在-15~10℃,能够兼顾能耗、吸附效果以及吸附剂的使用寿命。Comparing Application Example 1 and Application Examples 6 to 7, it can be seen that the temperature of the first condensation in Application Example 1 is 12°C, compared with the temperatures of the first condensation treatment in Application Example 6 and Application Example 7, which are 12°C and − In terms of 20°C, in Application Example 1, not only the organic matter content in the organic-containing waste gas after adsorption is low, but also the service life of the adsorbent is longer; while in Application Example 6, the service life of the adsorbent is shorter than that in Application Example 1, and in Application Example 7, the overall The energy consumption is high and the adsorption effect is not significantly improved, which shows that the application preferably controls the temperature of the first condensation treatment at -15-10°C, which can take into account energy consumption, adsorption effect and service life of the adsorbent.
对比应用例1和应用例8可以看出,应用例8中真空脱附的压力为25kPa,相对于应用例1而言,应用例8中吸附剂中吸附的有机物难以脱附完全,由此表明,本申请优选将真空脱附的压力控制在特定范围并采用氮气保护,能够保障操作安全且提高脱附效率,从而最终提高后续的吸附效果。Comparing Application Example 1 and Application Example 8, it can be seen that the pressure of vacuum desorption in Application Example 8 is 25kPa. Compared with Application Example 1, the organic matter adsorbed in the adsorbent in Application Example 8 is difficult to desorb completely, which shows that , the present application preferably controls the pressure of vacuum desorption within a specific range and adopts nitrogen protection, which can ensure the safety of operation and improve the desorption efficiency, thereby ultimately improving the subsequent adsorption effect.
对比应用例1和应用例9可以看出,应用例9中第二冷凝的温度为22℃,大部分有机物无法实现冷凝,从而循环至吸附塔中进行吸附,能耗高且影响了整体含有机物的废气的处理量。Comparing Application Example 1 and Application Example 9, it can be seen that the temperature of the second condensation in Application Example 9 is 22 ° C, and most of the organic matter cannot be condensed, so it is recycled to the adsorption tower for adsorption, and the energy consumption is high and affects the overall organic matter. the amount of exhaust gas treated.
综上所述,本申请提供的含有机物的废气的处理装置及方法能够有效解决含有机物的废气排放不达标的问题以及脱附气的再污染问题,且能够针对各种有机物进行处理,应用前景广泛。To sum up, the device and method for treating waste gas containing organic substances provided by the present application can effectively solve the problem of substandard discharge of waste gas containing organic substances and the problem of re-pollution of desorbed gas, and can treat various organic substances, with application prospects widely.
申请人声明,本申请通过上述实施例来说明本申请的详细结构特征,但本申请并不局限于上述详细结构特征,即不意味着本申请必须依赖上述详细结构特征才能实施。所属技术领域的技术人员应该明了,对本申请的任何改进,对本申请所选用部件的等效替换以及辅助部件的增加、具体方式的选择等,均落在本申请的保护范围和公开范围之内。The applicant declares that the present application illustrates the detailed structural features of the present application through the above embodiments, but the present application is not limited to the above detailed structural features, which does not mean that the present application must rely on the above detailed structural features to be implemented. Those skilled in the art should understand that any improvement to this application, equivalent replacement of components selected in this application, addition of auxiliary components, selection of specific methods, etc., all fall within the scope of protection and disclosure of this application.

Claims (14)

  1. 一种含有机物的废气的处理装置,其包括依次连接的吸收单元、冷凝单元和吸脱附单元;A treatment device for waste gas containing organic matter, which comprises an absorption unit, a condensation unit and an adsorption and desorption unit connected in sequence;
    所述吸脱附单元包括依次连接的吸附装置、第一换热装置和相分离装置;The adsorption and desorption unit includes an adsorption device, a first heat exchange device and a phase separation device connected in sequence;
    所述相分离装置上部设置有第一气体出口,所述第一气体出口与吸收单元和/或吸附装置相连。The upper part of the phase separation device is provided with a first gas outlet, and the first gas outlet is connected to the absorption unit and/or the adsorption device.
  2. 根据权利要求1所述的处理装置,其中,所述吸收单元包括吸收装置。The treatment device of claim 1, wherein the absorption unit comprises an absorption device.
  3. 根据权利要求2所述的处理装置,其中,所述吸收装置为吸收塔。The processing device of claim 2, wherein the absorption device is an absorption tower.
  4. 根据权利要求2所述的处理装置,其中,所述吸收装置内设置有填料和/或塔盘;The processing device according to claim 2, wherein a packing and/or a tray is arranged in the absorption device;
    优选地,所述吸收装置上部设置有塔盘,下部设置有填料;Preferably, the upper part of the absorption device is provided with a tray, and the lower part is provided with a packing;
    优选地,所述吸收装置底部一侧设置有含有机物的废气入口;Preferably, a waste gas inlet containing organic matter is provided on one side of the bottom of the absorption device;
    优选地,所述第一气体出口与含有机物的废气入口相连;Preferably, the first gas outlet is connected to the exhaust gas inlet containing organic matter;
    优选地,所述第一气体出口与吸收装置底部一侧相连;Preferably, the first gas outlet is connected to one side of the bottom of the absorption device;
    优选地,所述吸收装置顶部设置有含有机物的气体出口;Preferably, the top of the absorption device is provided with a gas outlet containing organic matter;
    优选地,所述吸收装置顶部一侧设置有吸收剂入口;Preferably, an absorbent inlet is provided on one side of the top of the absorption device;
    优选地,所述吸收装置底部设置有吸收剂出口;Preferably, an absorbent outlet is provided at the bottom of the absorption device;
    优选地,所述吸收剂出口与废液处理单元相连;Preferably, the absorbent outlet is connected to a waste liquid treatment unit;
    优选地,所述吸收装置中部一侧设置有吸收剂循环入口;Preferably, an absorbent circulation inlet is provided on one side of the middle of the absorption device;
    优选地,所述吸收单元还包括连接吸收剂出口与吸收剂循环入口的吸收剂循环泵;Preferably, the absorption unit further comprises an absorbent circulation pump connecting the absorbent outlet and the absorbent circulation inlet;
    优选地,在所述循环泵与吸收剂循环入口之间设置第二换热装置。Preferably, a second heat exchange device is provided between the circulation pump and the absorbent circulation inlet.
  5. 根据权利要求1~4任一项所述的处理装置,其中,所述冷凝单元包括与含有机物的气体出口相连的冷凝装置;The processing device according to any one of claims 1 to 4, wherein the condensing unit comprises a condensing device connected to an outlet of the organic-containing gas;
    优选地,所述冷凝装置的顶部设置有不凝气出口,底部设置有冷凝液出口;Preferably, the top of the condensation device is provided with a non-condensable gas outlet, and the bottom is provided with a condensed liquid outlet;
    优选地,所述冷凝液出口与废液处理单元相连;Preferably, the condensate outlet is connected to a waste liquid treatment unit;
    优选地,所述不凝气出口与所述吸附装置的第一气体入口相连;Preferably, the non-condensable gas outlet is connected to the first gas inlet of the adsorption device;
    优选地,所述冷凝装置上还设置有冷凝介质入口和冷凝介质出口。Preferably, the condensation device is further provided with a condensation medium inlet and a condensation medium outlet.
  6. 根据权利要求1~5任一项所述的处理装置,其中,所述吸附装置包括至少两组并列设置的吸附塔组;The processing device according to any one of claims 1 to 5, wherein the adsorption device comprises at least two sets of adsorption towers arranged in parallel;
    优选地,所述吸附塔组包括至少一个吸附塔;Preferably, the adsorption tower group includes at least one adsorption tower;
    优选地,所述吸附塔内设置有吸附剂;Preferably, an adsorbent is arranged in the adsorption tower;
    优选地,所述吸附塔底部设置有第一气体入口,顶部设置有第二气体出口;Preferably, a first gas inlet is arranged at the bottom of the adsorption tower, and a second gas outlet is arranged at the top;
    优选地,所述第一气体出口与第一气体入口相连;Preferably, the first gas outlet is connected to the first gas inlet;
    优选地,所述第二气体出口与烟囱相连;Preferably, the second gas outlet is connected to the chimney;
    优选地,所述吸脱附单元还包括设置于吸附装置与第一换热装置之间的真空泵;Preferably, the adsorption-desorption unit further comprises a vacuum pump arranged between the adsorption device and the first heat exchange device;
    优选地,所述相分离装置下部设置有液相出口;Preferably, the lower part of the phase separation device is provided with a liquid phase outlet;
    优选地,所述液相出口与废液处理单元相连;Preferably, the liquid phase outlet is connected to a waste liquid treatment unit;
    优选地,在所述废液处理单元之前设置有液液分离单元;Preferably, a liquid-liquid separation unit is provided before the waste liquid treatment unit;
    优选地,所述液液分离单元包括油水分离装置。Preferably, the liquid-liquid separation unit includes an oil-water separation device.
  7. 一种含有机物的废气的处理方法,其中,所述处理方法采用权利要求1~6任一项所述的含有机物的废气的处理装置进行。A method for treating organic-matter-containing waste gas, wherein the treatment method is performed using the treatment device for organic-matter-containing exhaust gas according to any one of claims 1 to 6 .
  8. 根据权利要求7所述的处理方法,其包括如下步骤:The processing method according to claim 7, comprising the steps of:
    (1)含有机物的废气送入吸收单元进行吸收处理,得到吸收后气相和吸收剂液相;(1) The waste gas containing organic matter is sent to the absorption unit for absorption treatment, and the gas phase after absorption and the liquid phase of the absorbent are obtained;
    (2)步骤(1)所述吸收后气相进入冷凝单元经第一冷凝处理,得到不凝气和冷凝液;(2) after the described absorption of step (1), the gas phase enters the condensation unit and undergoes the first condensation treatment to obtain non-condensable gas and condensate;
    (3)步骤(2)所述不凝气从第一气体入口进入吸收单元进行循环吸收或进入吸附装置进行循环吸附后,得到净化气体;(3) After the non-condensable gas in step (2) enters the absorption unit from the first gas inlet for cyclic absorption or enters the adsorption device for cyclic adsorption, purified gas is obtained;
    吸附饱和后对吸附装置进行脱附,脱附气体送入第一换热装置依次经第二冷凝处理和气液分离,气液分离的气相返回吸收装置的含有机物的废气入口进行循环吸收或返回吸附装置的第一气体入口进行循环吸附。After the adsorption is saturated, the adsorption device is desorbed, and the desorbed gas is sent to the first heat exchange device for subsequent condensation treatment and gas-liquid separation. The first gas inlet of the device performs cyclic adsorption.
  9. 根据权利要求7或8所述的处理方法,其中,步骤(1)中所述含有机物的废气的温度≤60℃。The treatment method according to claim 7 or 8, wherein the temperature of the waste gas containing organic matter in step (1) is ≤60°C.
  10. 根据权利要求8或9所述的处理方法,其中,所述吸收处理的压力为95~120kPa。The treatment method according to claim 8 or 9, wherein the pressure of the absorption treatment is 95 to 120 kPa.
  11. 根据权利要求8~10任一项所述的处理方法,其中,所述吸收处理的吸收剂为脱盐水或有机溶剂;The treatment method according to any one of claims 8 to 10, wherein the absorbent for the absorption treatment is desalinated water or an organic solvent;
    优选地,所述吸收剂与含有机物的废气的进料质量比为0.01~5kg:1m3;Preferably, the feed mass ratio of the absorbent to the waste gas containing organic matter is 0.01-5kg:1m3;
    优选地,所述吸收剂液相从吸收剂出口排出;Preferably, the absorbent liquid phase is discharged from the absorbent outlet;
    优选地,所述吸收剂液相经吸收剂循环泵循环至吸收装置中部;Preferably, the liquid phase of the absorbent is circulated to the middle of the absorption device through the absorbent circulating pump;
    优选地,所述吸收剂液相循环量占吸收剂出口液相总量的80~95wt%。Preferably, the circulating amount of the liquid phase of the absorbent accounts for 80-95 wt% of the total liquid phase of the outlet of the absorbent.
  12. 根据权利要求8~11任一项所述的处理方法,其中,步骤(2)中所述第一冷凝处理的温度为-15~10℃;The treatment method according to any one of claims 8 to 11, wherein the temperature of the first condensation treatment in step (2) is -15 to 10°C;
    优选地,所述冷凝液送入废液处理单元进行废液处理。Preferably, the condensate is sent to a waste liquid treatment unit for waste liquid treatment.
  13. 根据权利要求8~12任一项所述的处理方法,其中,步骤(3)中所述吸附的吸附剂包括活性炭、硅胶、分子筛或碳纤维中的任意一种或至少两种的组合;The treatment method according to any one of claims 8 to 12, wherein the adsorbent adsorbed in step (3) comprises any one or a combination of at least two of activated carbon, silica gel, molecular sieve or carbon fiber;
    优选地,所述吸附装置的至少两组并列的吸附塔组中至少一组进行吸附操作;Preferably, at least one group of at least two parallel adsorption tower groups of the adsorption device performs adsorption operation;
    优选地,所述脱附为真空脱附或蒸汽脱附,优选为真空脱附;Preferably, the desorption is vacuum desorption or steam desorption, preferably vacuum desorption;
    优选地,所述真空脱附的压力为1~30kPa;Preferably, the pressure of the vacuum desorption is 1-30 kPa;
    优选地,所述真空脱附在保护气氛中进行;Preferably, the vacuum desorption is carried out in a protective atmosphere;
    优选地,所述保护气氛包括氮气气氛;Preferably, the protective atmosphere includes a nitrogen atmosphere;
    优选地,所述第二冷凝处理的温度为-15~10℃。Preferably, the temperature of the second condensation treatment is -15-10°C.
  14. 根据权利要求7~13任一项所述的处理方法,其包括如下步骤:The processing method according to any one of claims 7 to 13, comprising the steps of:
    (1)温度≤60℃的含有机物的废气从有机废气入口送入吸收塔,脱盐水从吸收剂入口进入吸收塔,对含有机物的废气进行吸收处理,吸收后的吸收剂液相从吸收出口排出,5~20wt%送入废液处理单元进行废液处理,80~95wt%经吸收剂循环泵送入吸收塔中部进行循环;吸收后气相从含有机物的气体出口排出;(1) The waste gas containing organic matter with a temperature of ≤60°C is sent to the absorption tower from the organic waste gas inlet, and the desalinated water enters the absorption tower from the absorbent inlet, and the waste gas containing organic matter is absorbed and treated, and the absorbed liquid phase of the absorbent flows from the absorption outlet. Discharge, 5-20wt% is sent to the waste liquid treatment unit for waste liquid treatment, 80-95wt% is sent to the middle of the absorption tower by the absorbent circulating pump for circulation; after absorption, the gas phase is discharged from the gas outlet containing organic matter;
    其中,所述吸收剂与含有机物的废气的进料质量比为0.01~5kg:1m3;Wherein, the feed mass ratio of the absorbent to the waste gas containing organic matter is 0.01-5kg:1m3;
    (2)步骤(1)所述吸收后气相进入冷凝装置在-15~10℃下经第一冷凝处理,得到不凝气和冷凝液;所述冷凝液送入废液处理单元进行废液处理;(2) Step (1) after the absorption, the gas phase enters the condensing device and undergoes a first condensation treatment at -15 to 10 ° C to obtain non-condensable gas and condensed liquid; the condensed liquid is sent to the waste liquid treatment unit for waste liquid treatment ;
    (3)步骤(2)所述不凝气从第一气体入口进入进行吸附操作的吸附塔组,所述至少两组并列的吸附塔组中至少一组进行吸附操作,得到净化气体;(3) The non-condensable gas described in step (2) enters the adsorption tower group for adsorption operation from the first gas inlet, and at least one group of the at least two groups of parallel adsorption tower groups performs adsorption operation to obtain purified gas;
    吸附饱和后采用真空脱附的方式对吸附装置进行脱附,真空脱附的压力为1~30kPa,所述真空脱附在氮气气氛中进行;After the adsorption is saturated, the adsorption device is desorbed by means of vacuum desorption, the pressure of vacuum desorption is 1-30 kPa, and the vacuum desorption is carried out in a nitrogen atmosphere;
    所述脱附气体送入第一换热装置在-15~10℃经第二冷凝处理后进入相分离装置进行气液分离,气液分离的气相返回吸收装置的含有机物的废气入口进行循环吸收或返回吸附装置的第一气体入口进行循环吸附;The desorbed gas is sent to the first heat exchange device at -15 to 10°C after the second condensation treatment, and then enters the phase separation device for gas-liquid separation. Or return to the first gas inlet of the adsorption device for cyclic adsorption;
    所述气液分离后的液相送入废液处理单元进行废液处理。The liquid phase after the gas-liquid separation is sent to the waste liquid treatment unit for waste liquid treatment.
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