WO2022041501A1 - 一种冻鱼分拣装置 - Google Patents

一种冻鱼分拣装置 Download PDF

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Publication number
WO2022041501A1
WO2022041501A1 PCT/CN2020/129015 CN2020129015W WO2022041501A1 WO 2022041501 A1 WO2022041501 A1 WO 2022041501A1 CN 2020129015 W CN2020129015 W CN 2020129015W WO 2022041501 A1 WO2022041501 A1 WO 2022041501A1
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WIPO (PCT)
Prior art keywords
conveyor belt
sorting
frozen fish
support frame
stage
Prior art date
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PCT/CN2020/129015
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English (en)
French (fr)
Inventor
卢劲竹
李凯
吴治宇
陈华
吴杰
梁剑
王霜
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西华大学
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Publication of WO2022041501A1 publication Critical patent/WO2022041501A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16Sorting according to weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms

Definitions

  • a frozen fish sorting device is used for frozen fish species classification and weight classification, and the invention relates to the technical field of aquatic product sorting devices.
  • Manual feeding section fish are put into the front section of the weighing conveyor belt of the automatic sorting scale.
  • the speed of the weighing machine conveyor belt needs to be set before the equipment runs, which is generally determined according to the spacing of the products and the required speed. It is to ensure that during the working process of the weight sorting machine, only a single fish can be weighed on the weighing platform of the equipment.
  • the method of manually placing fish is basically;
  • the control system of the large terminal station can quickly identify that the fish has entered the weighing belt according to the photoelectric signal. According to the running speed of the weighing section and the length of the conveyor, The large terminal control system can determine the time when the fish leaves the weighing section, from the time the product enters the weighing platform to the time it leaves the weighing platform, the weighing sensor will detect the signal, and the controller selects the signal in the stable signal area for processing, and you can get the weight of the product;
  • Multi-level sorting section Immediately after the controller obtains the weight information of the product, the control system of the large terminal will compare it with the preset weight level range, sort the fish by weight, and sort fish with different weights. into the selection box of stations of different weight classes;
  • the purpose of the present invention is to provide a frozen fish sorting device capable of automatically thinning and feeding fish, comprehensive detection and efficient sorting, that is, a kind of frozen fish is poured into a hopper, which can be divided according to type and weight. Select and place the frozen fish sorting device that does not require manpower at all.
  • a frozen fish sorting device comprising a first-level thinning device, a second-level thinning device, a third-level thinning device, a detection and identification device, and a multi-track and multi-level sorting device connected in sequence
  • the first-stage thinning device includes a first conveyor belt and a second conveyor belt, the first conveyor belt is provided with a feeding hopper, and the second conveyor belt is provided with a pressure sensor and a collector;
  • the second-level thinning device includes a transmission wheel set and a baffle plate laterally arranged above the conveying wheel set; used to send the frozen fish input from the second conveying belt to the next stage one by one;
  • the third-stage thinning device includes a third conveying belt, a controllable door on the third conveying belt and
  • the pressure sensor at the front end of the fourth conveyor belt is used to enter the frozen fish into the detection and identification device one by one;
  • the detection and identification device includes a fourth conveyor belt with a pressure sensor and
  • the pressure sensor measures the weight range of the frozen fish, and the photographing equipment and its image processing accessories on the fifth conveyor belt measure the type of frozen fish;
  • the multi-track and multi-level sorting device includes the sixth conveyor belt and multiple groups of stepper motors.
  • the controlled sorting baffle, the stepper motor receives the signal from the detection and identification device, opens the corresponding sorting baffle, and makes the frozen fish enter the frame corresponding to its weight and type along the baffle, so as to complete the sorting. select.
  • the working principle of the present invention is as follows: first, a pile of frozen fish fed in is scattered into pieces of frozen fish through the first-stage thinning device, the second-stage thinning device, and the third-stage thinning device, and then a frozen fish is sent to the detection
  • the pressure sensor on the fourth conveyor belt can measure the weight range of the frozen fish
  • the image processing equipment (ie the photographing equipment and its image processing accessories) on the fifth conveyor belt can measure the type of frozen fish, and finally when the frozen fish is frozen.
  • the sorting is completed according to the signals sent to the controllable door by the pressure sensor on the fourth conveyor belt and the frozen fish type identifier on the fifth conveyor belt;
  • the stepper motor corresponding to the frozen fish controls the baffle to open, and the other stepper motors control the baffle to close, because the sixth conveyor belt is always driving the frozen fish forward.
  • the frozen fish encounters the baffle, it will move along the The baffle enters the box corresponding to its weight and type to complete the sorting.
  • the first-stage thinning device includes a hopper support, a hopper, a first conveyor belt, a first driven shaft, a first DC motor, a second DC motor, a second driven shaft, a second conveyor belt, a a first support frame, a first conveyor belt and a second conveyor belt are arranged horizontally on the first support frame, one end of the first conveyor belt is connected to one end of the top of the first support frame through the first driven shaft, and the other end is connected to the top of the first support frame through the first driven shaft
  • the shaft driven by the DC motor is connected with the top middle section of the first support frame
  • the end of the second conveyor belt adjacent to the first conveyor belt is connected with the top middle section of the first support frame through the shaft driven by the second DC motor
  • the second driven shaft is connected to the other end of the top of the first support frame
  • the feed hopper is connected to the first support frame through the feed hopper bracket directly above the first conveyor belt
  • the second driven shaft of the second conveyor belt is connected to the first support frame.
  • the second-stage thinning device includes a transfer wheel frame, a transfer wheel group, a baffle plate, a transfer wheel fixing profile, a connector, and a second support frame, and the transfer wheel frame is provided with a transfer wheel group, and the transfer wheel A baffle plate is arranged on the wheel set at a distance, the front and rear ends of the transmission wheel frame are provided with a transmission wheel fixing profile, and the two ends of the transmission wheel fixing profile are provided with a connector, and the connector is connected with the second support frame, so The second support frame is inclined, the high end corresponds to the gatherer, and the bottom end corresponds to the third-stage thinning device, and several frozen fish fed by the second conveyor belt do not overlap and are sent to the next stage in sequence.
  • the transmission wheel set is provided with 2 sets, the cross section of the transmission wheel set is groove-shaped, the bottom transmission wheel of the transmission wheel set and the side wall transmission wheel are connected by ⁇ a, and ⁇ a is 115°- 125°, the conveying wheel set is grooved, allowing frozen fish to pass through the conveying wheel set from head to tail or tail to head.
  • the baffle is provided with two pieces, a brush is arranged under the baffle, the distance between the baffle and the bottom transfer wheel of the transmission wheel group is 5-10cm, which can prevent the frozen fish from overlapping, and the baffle There is a brush under it, which can delay the speed of the frozen fish passing through the conveying wheel set, thereby realizing the second-level scattering.
  • the third-stage scattering device includes a third conveyor belt, a controllable door support, a controllable door, a first step motor, a third driven shaft, a third support frame, and a third DC motor, and the third One end of the three support frames is provided with a third driven shaft, and the other end is provided with a shaft driven by a third DC motor.
  • the third driven shaft is connected to the shaft driven by a third DC motor through a third conveyor belt.
  • One end of the three conveyor belts corresponds to the second-stage scattering device, and a controllable door is arranged above the other end.
  • the controllable door is connected to the third support frame through a controllable door bracket, and the pressable door is arranged on the controllable door bracket.
  • the first step motor is connected, so that the frozen fish can enter the detection and identification device one by one.
  • the detection and identification device includes a fourth conveyor belt, a fifth conveyor belt, an image processing device, a fourth DC motor, a fifth DC motor, a fourth support frame, a fourth driven shaft, and a fifth driven shaft.
  • the fourth support frame is lower than the third support frame of the third-stage scattering device, a fourth conveyor belt and a fifth conveyor belt are horizontally arranged on the fourth support frame, and the end of the fourth conveyor belt corresponding to the third conveyor belt is arranged
  • There is a pressure sensor the other end corresponds to the fifth conveyor belt, an image processing device is arranged above the fifth conveyor belt, one end of the fourth conveyor belt is connected with the fourth support frame through the fourth driven shaft, and the other end is connected with the fourth DC
  • the shaft driven by the motor is connected with the fourth support frame, one end of the fifth conveyor belt is connected with the fourth support frame through the fifth driven shaft, and the other end is connected with the fourth support frame through the shaft driven by the fifth DC motor. Grading by weight can also be graded according to the type of frozen fish.
  • the multi-track and multi-stage sorting device includes a sixth DC motor, a sixth conveyor belt, a sorting stepper motor, a sorting baffle, a sixth driven shaft, and a fifth support frame.
  • the fifth support One end of the top of the rack is provided with a sixth driven shaft, and the other end is provided with a sixth DC motor driven shaft, the sixth driven shaft is connected with the sixth DC motor driven shaft through a sixth conveyor belt, and the sixth conveyor belt travels
  • the multi-track and multi-level sorting method can improve the sorting efficiency.
  • two sets of mirror images of the third-stage scattering device, the detection and identification device, and the multi-track and multi-stage sorting device are arranged to improve the sorting efficiency.
  • the first-level thinning device, the second-level thinning device, the third-level thinning device, the detection and identification device, and the multi-track and multi-level sorting device are respectively electrically connected to the computer, and intelligent control replaces manual operation.
  • a device for dispersing the frozen fish is designed at the front end of the machine, which can introduce the frozen fish into the detection device one by one for detection and classification, instead of placing the frozen fish manually;
  • the present invention designs a detection system for classifying frozen fish by type and weight
  • the invention improves the sorting and partitioning device after the detection part, improves the sorting speed, not only liberates labor, but also improves the efficiency of the whole machine.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the top view structure schematic diagram of Fig. 1;
  • FIG. 3 is a schematic diagram of the axial structure of the first-stage thinning device of the present invention.
  • Fig. 4 is the front view structure schematic diagram of the first-stage sparse dispersion device of the present invention.
  • Fig. 5 is the top view structure schematic diagram of the first-stage thinning device of the present invention.
  • FIG. 6 is a schematic diagram of the axial structure of the second-stage thinning device of the present invention.
  • Fig. 7 is the front view structure schematic diagram of the second-stage sparse dispersion device of the present invention.
  • Fig. 8 is the sectional view A-A of the second-stage diluting device of the present invention.
  • Fig. 9 is the top view structure schematic diagram of the second-stage thinning device of the present invention.
  • Figure 10 is a schematic diagram of the axial structure of the third-stage thinning device of the present invention.
  • Figure 11 is a schematic front view of the structure of the third-stage scattering device of the present invention.
  • Fig. 12 is the left side view of the third-stage thinning device of the present invention.
  • FIG. 13 is a schematic top view of the structure of the third-stage thinning device of the present invention.
  • FIG. 14 is a schematic diagram of the axial structure of the detection and identification device of the present invention.
  • 15 is a front view of the detection and identification device and the multi-track multi-stage sorting device of the present invention.
  • Figure 16 is a top view of Figure 15;
  • Figure 17 is a left side view of Figure 15;
  • Fig. 18 is the working flow schematic diagram of the present invention.
  • a frozen fish sorting device includes a first-stage thinning device 1, a second-stage thinning device 2, a third-stage thinning device 3, a detection and identification device 4, a multi-track and multi-stage Sorting device 5,
  • the first-stage thinning device 1 includes a first conveyor belt 12 and a second conveyor belt 17, the first conveyor belt 12 is provided with a feeding hopper 11, and the second conveyor belt 17 is provided with a pressure sensor and a collector 18 ;
  • the second-stage thinning device 2 includes a transmission wheel group 22 and a baffle plate 23 arranged laterally above the transmission wheel group 22; the frozen fish input by the second conveyor belt 17 is sent to the next level one by one;
  • the third The stage scattering device 3 includes a third conveyor belt 31, a controllable door 33 on the third conveyor belt 31, and a pressure sensor at the front end of the fourth conveyor belt 41, which are used to enter the frozen fish into the detection and identification device 4 one by one;
  • the detection and identification The device 4 includes a fourth conveyor belt 41
  • the pressure sensor on the fourth conveyor belt 41 measures the weight range of the frozen fish
  • the fifth conveyor belt 42 has a photographing device and its image.
  • the type of frozen fish is measured by the processing accessories;
  • the multi-track and multi-stage sorting device 5 includes a sixth conveyor belt 52 and a plurality of sets of sorting baffles 54 controlled by stepper motors, the stepper motors receive the detection and identification device 4 . signal, open the corresponding sorting baffle 54, and make the frozen fish enter the frame corresponding to its weight and type along the sorting baffle 54, so as to complete the sorting.
  • the working principle of the present invention is as follows: the present invention replaces manpower with a frozen fish thinning device, a detection and identification device 4, and a multi-track and multi-stage sorting device 5, and intelligently automates production.
  • the specific operation process is as follows:
  • the frozen fish thinning device is divided into a first-level thinning device 1, a second-level thinning device 2, and a third-level thinning device 3.
  • the first-stage thinning device 1 includes a first conveyor belt 12, a second conveyor belt 17 and its inlet. Hopper 11, the function of the first-stage dispersing device 1 is to disperse a large pile of frozen fish from the feeding hopper into several frozen fish; as shown in Figure 3: when the machine is started, the first conveyor belt 12 and the second conveyor belt 17 At the same time, the first conveyor belt 12 transfers the frozen fish poured from the hopper to the second conveyor belt 17.
  • the second conveyor belt 17 is provided with a pressure sensor.
  • the first conveyor belt 12 Stop running, the second conveyor belt 17 continues to rotate, and the frozen fish is transported to the next stage.
  • the first conveyor belt 12 starts to run. After a pile of frozen fish on the top, after passing through the second conveyor belt 17, only a few frozen fish are conveyed to the next level at a time, so that the first level is scattered;
  • the second-stage thinning device 2 includes a conveying wheel set 22 and two baffles 23 above it.
  • the function of the second-stage thinning device 2 is to keep several frozen fish fed by the second conveyor belt 17 in a non-overlapping, front-to-back order.
  • the baffle 23 above the conveyor pulley can prevent the frozen fish from overlapping, and there is a brush under the baffle 23, which can delay the speed of the frozen fish passing through the conveying wheel 22, thereby realizing the second grade sparse;
  • the third-stage thinning device 3 includes a third conveyor belt 31, a controllable door 33 on the third conveyor belt 31, and a pressure sensor at the front end of the fourth conveyor belt 41.
  • the function of the third-stage thinning device 3 is to enable the frozen fish to be fed one by one. Enter the detection and identification section; as shown in Figure 10: when the machine starts, the third conveyor belt 31 starts to run, and the conveyor wheel group 22 sends the frozen fish into the third conveyor belt 31 one by one, and the third conveyor belt 31 The frozen fish are sent to the third conveyor belt 31.
  • the pressure sensor at the front end of the fourth conveyor belt 41 detects the pressure
  • the controllable door on the third conveyor belt 31 is closed and the third conveyor belt 31 stops running. It can be seen from FIG.
  • the detection and identification device 4 can be classified not only according to weight, but also according to the type of frozen fish, as shown in FIG. 14 : the pressure sensor on the fourth conveyor belt 41 can measure the weight range of the frozen fish, the The photographing equipment and its image processing accessories can measure the types of frozen fish, and the classification of the frozen fish types is applied to image recognition and image processing technology.
  • the image recognition technology refers to the technology of recognizing objects in images and recognizing targets and objects of various shapes.
  • the development of image recognition has three stages so far: text recognition, digital image processing and recognition, object recognition, and image recognition. Recognition is to do various processing on the image, and after analysis, we finally get the target we want to study.
  • the image processing refers to the process of converting image signals into digital signals and processing them with a computer.
  • image processing images with low quality are input and images with improved quality are output.
  • Commonly used image processing methods include: Image enhancement, restoration, encoding, compression, etc.
  • This part mainly includes: image acquisition/processing, computer, load sensing, controller, drive motor, and the image processing is completed on the computer.
  • MI-SU120M/C industrial camera is used for image acquisition, with AR0134 1/3"(4.86x3.66) image sensor; resolution is 1280*960; frame rate is 33FPS; data interface is USB2.0; shutter mode is Global shutter, Lijing LASCAUX STM-S type load cell (model: STM) is used for weighing, Siemens PLCSIMATIC S7-200 CPU226(CN) is used for signal acquisition and processing, and the drive motor is driven by stepper motor.
  • the steps of the method used in the present invention install the camera on the fifth conveyor belt 42, look down on the fifth conveyor belt 42, record the picture of the fish by photographing the fish appearing on the fifth conveyor belt 42, the camera can be CCD/CMOS, and the camera is connected to
  • the computer completes the image processing and provides the image output signal, and simultaneously inputs the image output signal to the controller, the output signal of the controller is connected to the stepper motor device, and drives the control gate on the stepper motor to rotate, combined with the fourth conveyor belt 41
  • the weight signal obtained by the weighing device achieves the purpose of sorting different types of frozen fish with different weights;
  • the image processing steps mainly include: image grayscale processing, image denoising, binarization processing, morphological processing, and classification and recognition.
  • the classification method is to make the camera receive the fish image and store it in the image plane memory, through Image processing determines the boundary values of the image, as well as the area, length and width of the image, determines the proportions (length and/or width) of predetermined areas, and determines the species of fish based on the pre-mined proportions of these areas;
  • Aspect ratio (aspect ratio), area ratio (area/length), tail ratio (tail width/length square root), head ratio (head width/length square root), nose angle and fish symmetry are calculated from image edge positions and If the aspect ratio is greater than 5.5 and the area ratio is less than 30.0, it is concluded that cod exists; when the aspect ratio is greater than 5.5 and the area ratio is greater than 30.0, it is determined that the catfish exists; if the aspect ratio is less than 5.5 and the area ratio is less than 30.0, it is determined is red fish; if the aspect ratio is less than 5.5 and the area ratio is greater than 30.0, it is concluded that it is flounder; under the analysis of the above four types of fish, each fish has a corresponding ratio.
  • the multi-track and multi-stage sorting device 5 is shown in FIG. 16 : when the frozen fish enters the sixth conveyor belt 52 , according to the pressure sensor on the fourth conveyor belt 41 and the frozen fish species identifier on the fifth conveyor belt 42 .
  • the signal of the controllable door completes the sorting.
  • the stepping motor corresponding to a certain weight and a certain type of frozen fish controls the shutter 23 to open, and the other stepping motors control the shutter 23 to close, because the sixth
  • the conveyor belt 52 is always driving the frozen fish forward.
  • the frozen fish encounters the baffle 23, it will enter the frame corresponding to its weight and type along the baffle 23, so as to complete the sorting.
  • the first-stage thinning device 1 includes a feed hopper support 10, a feed hopper 11, a first conveyor belt 12, a first driven shaft 13, a first DC motor 14, a second DC motor 15, The second driven shaft 16 , the second conveyor belt 17 , the retractor 18 , and the first support frame 19 .
  • the first support frame 19 is provided with a first conveyor belt 12 and a second conveyor belt 17 horizontally.
  • One end of the first conveyor belt 12 The first driven shaft 13 is connected to one end of the top of the first support frame 19 , and the other end is connected to the middle section of the top of the first support frame 19 through the shaft driven by the first DC motor 14 .
  • the second conveyor belt 17 is connected to the first conveyor belt 12 The adjacent end is connected to the middle section of the top of the first support frame 19 through the shaft driven by the second DC motor 15, and the other end is connected to the other end of the top of the first support frame 19 through the second driven shaft 16.
  • the feeding hopper 11 is connected to the first supporting frame 19 through the feeding hopper bracket 10 directly above the 12, and the end of the second driven shaft 16 of the second conveyor belt 17 is provided with a collector 18. A large pile of frozen fish scattered into several frozen fish.
  • the second-stage thinning device 2 includes a transfer wheel frame 21, a transfer wheel group 22, a baffle plate 23, a transfer wheel fixing profile 24, a connector 25, and a second support frame 26.
  • the transfer wheel The wheel frame 21 is provided with a transmission wheel group 22, the transmission wheel group 22 is provided with baffles 23 at intervals, the front and rear ends of the transmission wheel frame 21 are provided with transmission wheel fixing profiles 24, the two sides of the transmission wheel fixing profile 24 are provided.
  • the end is provided with a connector 25, the connector 25 is connected with the second support frame 26, the second support frame 26 is arranged obliquely, the high end corresponds to the gatherer 18, and the bottom end corresponds to the third-stage scattering device 3, which will be replaced by the first Several frozen fish inputted by the two conveyor belts 17 are not overlapped and are sent to the next level in sequence.
  • the transmission wheel set 22 is provided with two groups, the cross section of the transmission wheel set 22 is groove-shaped, and the bottom transmission wheel of the transmission wheel set 22 is connected with the side wall transmission wheel in the form of ⁇ a , ⁇ a is 115°-125°, and the conveying wheel set 22 is groove-shaped, which allows frozen fish to pass through the conveying wheel set 22 from head to tail or tail to head.
  • the baffle 23 is provided with two pieces, and a brush is arranged under the baffle 23.
  • the frozen fish are prevented from overlapping, and the baffle 23 is provided with a brush, which can delay the speed of the frozen fish passing through the conveying wheel set 22, thereby realizing the second-level scattering.
  • the third-stage thinning device 3 includes a third conveyor belt 31 , a controllable door bracket 32 , a controllable door 33 , a first step motor 34 , a third driven shaft 35 , and a third support A frame 36 and a third DC motor 37, one end of the third support frame 36 is provided with a third driven shaft 35, and the other end is provided with a shaft driven by a third DC motor 37, the third driven shaft 35 passes through the
  • the three conveyor belts 31 are connected with a shaft driven by a third DC motor 37.
  • One end of the third conveyor belt 31 corresponds to the second-stage thinning device 2, and a controllable door 33 is provided above the other end.
  • the controllable door 33 passes through the controllable
  • the door bracket 32 is connected to the third support bracket 36 , and the pushable door is connected to the first stepping motor 34 arranged on the controllable door bracket 32 , so that the frozen fish can enter the detection and identification device 4 one by one.
  • the detection and identification device 4 includes a fourth conveyor belt 41 , a fifth conveyor belt 42 , an image processing device 43 , a fourth DC motor 44 , a fifth DC motor 45 , a fourth support frame 46 , and a fourth The driven shaft 47 and the fifth driven shaft 48, the fourth support frame 46 is lower than the third support frame 36 of the third-stage thinning device 3, and the fourth support frame 46 is horizontally provided with the fourth conveyor belt 41 and The fifth conveyor belt 42, the end of the fourth conveyor belt 41 corresponding to the third conveyor belt 31 is provided with a pressure sensor, the other end corresponding to the fifth conveyor belt 42, and the image processing device 43 is provided above the fifth conveyor belt 42, so One end of the fourth conveyor belt 41 is connected to the fourth support frame 46 through the fourth driven shaft 47, the other end is connected to the fourth support frame 46 through the shaft driven by the fourth DC motor 44, and one end of the fifth conveyor belt 42 passes through the fifth conveyor belt 42.
  • the driven shaft 48 is connected to the fourth support frame 46, and the other end
  • the multi-track and multi-stage sorting device 5 includes a sixth DC motor 51, a sixth conveyor belt 52, a sorting stepper motor 53, a sorting baffle 54, a sixth driven shaft 55, A fifth support frame 56 , one end of the top of the fifth support frame 56 is provided with a sixth driven shaft 55 , and the other end is provided with a shaft driven by a sixth DC motor 51 , and the sixth driven shaft 55 passes through the sixth conveyor belt 52 Connected with the shaft driven by the sixth DC motor 51, a plurality of sorting baffles 54 are arranged on the route of the sixth conveyor belt 52, and the sorting baffles 54 are connected with the sorting stepper motor 53, using multi-track and multi-track.
  • the fractional sorting method can improve the sorting efficiency.
  • the third-stage scattering device 3 , the detection and identification device 4 , and the multi-track and multi-stage sorting device 5 are mirrored in two groups to improve the sorting efficiency.
  • the first-stage thinning device 1 , the second-stage thinning device 2 , the third-stage thinning device 3 , the detection and identification device 4 , and the multi-track and multi-stage sorting device 5 are respectively It is electrically connected with the computer, and the computer intelligently controls the operation of the device designed by the present invention by installing the application program.

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Abstract

一种冻鱼分拣装置,包括依次连接的第一级稀散装置(1)、第二级稀散装置(2)、第三级稀散装置(3)、检测识别装置(4)、多轨道多级分选装置(5),第一级稀散装置(1)将从入料斗(11)进入的一大堆冻鱼稀散为几条冻鱼;第二级稀散装置(2)用于将第二传送带(17)输入的冻鱼逐条送入下一级;第三级稀散装置(3)用于将冻鱼能够一条一条的进入到检测识别装置(4);检测识别装置(4)按照重量和种类进行分级,多轨道多级分选装置(5)包括第六传送带(52)和多组由步进电机控制的分拣挡板(54),步进电机接收检测识别装置(4)的信号,打开对应的分拣挡板(54),使冻鱼沿着挡板(54)进入到与其重量及种类对应的框中,以此来完成分选。冻鱼分拣装置全自动控制,能够将冻鱼的种类和重量进行分级,分拣效率高。

Description

一种冻鱼分拣装置 技术领域
一种冻鱼分拣装置,用于冻鱼品种分类,重量分级,本发明涉及水产品分拣装置技术领域。
背景技术
我国海水养殖业发展规模经济产生大幅增长,而养殖的鱼类进入内陆的时候,就需要将鱼冷冻起来防止鱼类腐败变质、保持其鲜度、营养性,就要尽可能减少鱼暴露在常温下,最大限度地延长鱼的保质期,这就需要减少对冻鱼的加工处理时间,而现有的鱼类称重分选机一般分为三段:
人工入料段:鱼放入自动分选秤的前段称重输送带,在设备运转之前需要将称重机输送带的速度设定,一般根据产品的间距和所要求的速度共同决定的,目的是保证重量分选机工作过程中,只能有单条鱼在设备的称重秤台上进行称重,国内基本上是人工放鱼的方式;
检测称重段:当一条条鱼陆续进入称重段后,大航子站控制系统根据光电信号,快速识别鱼体已经进入称重皮带上,根据称重段运行的速度和输送机的长度,大航子站控制系统可以判定,鱼体离开称重段的时间,从产品进入秤台到离开秤台,称重传感器将检测到信号,控制器选取信号稳定区域的信号进行处理,就可得到产品的重量;
多级分选段:紧接着控制器得到产品的重量信息之后,大航子站控制系统将和预先设定的重量等级范围进行比较,对鱼体进行重量分选,将不同重量大小的鱼分选至不同重量等级的工位分选框内;
这种机型虽然取代了一些人力,但还是离不开人力,需要人力在速度匹配段连续不断的放冻鱼,机型只能按重量分级,不能检测识别出鱼的种类、大小及是否残缺。
发明内容
本发明的目的在于:提供一种能自动疏鱼送鱼、全面检测、高效分选的冻鱼分拣装置,即一种将一筐冻鱼倒入入料斗,即可按种类、重量等分选好摆放好,完全不需要人力的冻鱼分拣装置。
本发明采用的技术方案如下:一种冻鱼分拣装置,包括依次连接的第一级稀散装置、第二级稀散装置、第三级稀散装置、检测识别装置、多轨道多级分选装置,所述第一级稀散装置包括第一传送带和第二传送带,所述第一传送带上设置有入料斗,第二传送带上设 置有压力传感器和收拢器;所述第二级稀散装置包括传送轮组和横向设置在传送轮组上方的挡板;用于将第二传送带输入的冻鱼逐条送入下一级;所述第三级稀散装置包括第三传送带、第三传送带上的可控门及第四传送带前端的压力传感器,用于将冻鱼能够一条一条的进入到检测识别装置;所述检测识别装置包括带压力传感器的第四传送带和带图像处理设备的第五传送带,第四传送带上的压力传感器测得冻鱼的重量范围,第五传送带上的拍照设备及其图像处理配件测得冻鱼的种类;所述多轨道多级分选装置包括第六传送带和多组由步进电机控制的分拣挡板,所述步进电机接收检测识别装置的信号,打开对应的分拣挡板,使冻鱼沿着挡板进入到与其重量及种类对应的框中,以此来完成分选。
本发明的工作原理为:首先将送入的一堆冻鱼通过第一级稀散装置、第二级稀散装置、第三级稀散装置稀散为一条条的冻鱼,再将一条冻鱼送入检测识别装置中去,第四传送带上的压力传感器可测得冻鱼的重量范围,第五传送带上的图像处理设备(即拍照设备及其图像处理配件)可测得冻鱼的种类,最后当冻鱼进入到第六传送带时,根据第四传送带上压力传感器及第五传送带上的冻鱼种类识别器所发送给可控门的信号完成分选;进行分选时,某种重量及某种种类的冻鱼所对应的步进电机控制挡板打开,其他的步进电机控制挡板关闭,因为第六传送带总是在带动冻鱼向前运转,当冻鱼遇到挡板时,就会沿着挡板进入到与其重量及种类对应的框中,以此来完成分选。
可选的,所述第一级稀散装置包括入料斗支架、入料斗、第一传送带、第一从动轴、第一直流电机、第二直流电机、第二从动轴、第二传送带、收拢器、第一支撑架,所述第一支撑架上水平设置有第一传送带和第二传送带,所述第一传送带一端通过第一从动轴与第一支撑架顶部一端连接,另一端通过第一直流电机驱动的轴与第一支撑架顶部中间段连接,所述第二传送带与第一传送带相邻的这端通过第二直流电机驱动的轴与第一支撑架顶部中间段连接,另一端通过第二从动轴与第一支撑架顶部另一端连接,所述第一传送带的正上方通过入料斗支架将入料斗与第一支撑架连接,所述第二传送带的第二从动轴这端设置有收拢器,将从入料斗进入的一大堆冻鱼稀散为几条冻鱼。
可选的,所述第二级稀散装置包括传送轮框架、传送轮组、挡板、传送轮固定型材、连接器、第二支撑架,所述传送轮框架上设置有传送轮组,该传送轮组上间距设置有挡板,所述传送轮框架的前后两端设置有传送轮固定型材,该传送轮固定型材的两端设置有连接器,所述连接器与第二支撑架连接,所述第二支撑架倾斜设置,高端与收拢器对应,底端与第三级稀散装置对应,将由第二传送带输入的几条冻鱼不重叠的、按前后顺序送入下一级。
可选的,所述传送轮组设置有2组,该传送轮组横截面为凹槽状,所述传送轮组的底 部传送轮与侧壁传送轮呈∠a连接,∠a为115°-125°,传送轮组为凹槽状,可让冻鱼由从头到尾或从尾到头的方式穿过传送轮组。
可选的,所述挡板设置有两块,该挡板下设置有毛刷,所述挡板与传送轮组的底部传送轮的间距为5-10cm,可防止冻鱼重叠,且挡板下带有毛刷,可延缓冻鱼通过传送轮组的速度,由此实现第二级稀散。
可选的,所述第三级稀散装置包括第三传送带、可控门支架、可控门、第一步进电机、第三从动轴、第三支撑架、第三直流电机,所述第三支撑架一端设置有第三从动轴,另一端设置有带第三直流电机驱动的轴,所述第三从动轴通过第三传送带与带第三直流电机驱动的轴连接,所述第三传送带一端与第二级稀散装置对应,另一端的上方设置有可控门,该可控门通过可控门支架与第三支撑架连接,所述可按门与设置在可控门支架上的第一步进电机连接,使冻鱼能够一条一条的进入到检测识别装置。
可选的,所述检测识别装置包括第四传送带、第五传送带、图像处理设备、第四直流电机、第五直流电机、第四支撑架、第四从动轴、第五从动轴,所述第四支撑架低于第三级稀散装置的第三支撑架,所述第四支撑架上水平设置有第四传送带和第五传送带,所述第四传送带与第三传送带对应的这端设置有压力传感器,另一端与第五传送带对应,所述第五传送带的上方设置有图像处理设备,所述第四传送带一端通过第四从动轴与第四支撑架连接,另一端通过第四直流电机驱动的轴与第四支撑架连接,所述第五传送带一端通过第五从动轴与第四支撑架连接,另一端通过第五直流电机驱动的轴与第四支撑架连接,不仅能够按照重量分级,还能够按照冻鱼的种类进行分级。
可选的,所述多轨道多级分选装置包括第六直流电机、第六传送带、分拣步进电机、分拣挡板、第六从动轴、第五支撑架,所述第五支撑架顶部一端设置有第六从动轴,另一端设置有第六直流电机驱动的轴,所述第六从动轴通过第六传送带与第六直流电机驱动的轴连接,所述第六传送带行径的路线上设置有多个分拣挡板,该分拣挡板与分拣步进电机连接,采用多轨道多级分选的方法,可以提高分选效率。
可选的,所述第三级稀散装置、检测识别装置、多轨道多级分选装置镜像设置有2组,提高分选效率。
可选的,所述第一级稀散装置、第二级稀散装置、第三级稀散装置、检测识别装置、多轨道多级分选装置分别与计算机电性连接,智能化控制取代人工作业。
综上所述,由于采用了上述技术方案,本发明的有益效果是:
本发明在机器前端设计出一种冻鱼稀散装置,可以将冻鱼一条条引入检测装置中进行检测分级,取代人工放置冻鱼;
本发明相较于国内按冻鱼重量分级的机型,设计出一套将冻鱼按种类、重量分级的检测系统;
本发明完善检测部分后的分选分区装置,提高分拣速度,不但解放人工,而且提高了整机的效率。
附图说明
本发明将通过例子并参照附图的方式说明,其中:
图1是本发明的结构示意图;
图2是图1的俯视结构示意图;
图3是本发明第一级稀散装置轴线结构示意图;
图4是本发明第一级稀散装置主视结构示意图;
图5是本发明第一级稀散装置俯视结构示意图;
图6是本发明第二级稀散装置轴线结构示意图;
图7是本发明第二级稀散装置主视结构示意图;
图8是本发明第二级稀散装置A-A剖视图;
图9是本发明第二级稀散装置俯视结构示意图;
图10是本发明第三级稀散装置轴线结构示意图;
图11是本发明第三级稀散装置主视结构示意图;
图12是本发明第三级稀散装置左视图;
图13是本发明第三级稀散装置俯视结构示意图;
图14是本发明检测识别装置轴线结构示意图;
图15是本发明检测识别装置及多轨道多级分选装置主视图;
图16是图15的俯视图;
图17是图15的左视图;
图18是本发明的工作流程示意图;
图中标记为:1-第一级稀散装置,2-第二级稀散装置,3-第三级稀散装置,4-检测识别装置,5-多轨道多级分选装置,10-入料斗支架,11-入料斗,12-第一传送带,13-第一从动轴,14-第一直流电机,15-第二直流电机,16-第二从动轴,17-第二传送带,18-收拢器,19-第一支撑架,21-传送轮框架,22-传送轮组,23-挡板,24-传送轮固定型材,25-连接器,26-第二支撑架,31-第三传送带,32-可控门支架,33-可控门,34-第一步进电机,35-第三从动轴,36-第三支撑架,37-第三直流电机,41-第四传送带,42-第五传送带,43-图像处理设备,44-第四直流电机,45-第五直流电机,46-第四支撑架,47-第四从动轴,48-第五从动轴,51-第六直流电机,52-第六传送带,53-分拣步进电机,54-分拣挡板,55-第六从动轴,56-第五 支撑架。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
如图1-17所示,一种冻鱼分拣装置,包括依次连接的第一级稀散装置1、第二级稀散装置2、第三级稀散装置3、检测识别装置4、多轨道多级分选装置5,所述第一级稀散装置1包括第一传送带12和第二传送带17,所述第一传送带12上设置有入料斗11,第二传送带17上设置有压力传感器和收拢器18;所述第二级稀散装置2包括传送轮组22和横向设置在传送轮组22上方的挡板23;用于将第二传送带17输入的冻鱼逐条送入下一级;所述第三级稀散装置3包括第三传送带31、第三传送带31上的可控门33及第四传送带41前端的压力传感器,用于将冻鱼能够一条一条的进入到检测识别装置4;所述检测识别装置4包括带压力传感器的第四传送带41和带图像处理设备43的第五传送带42,第四传送带41上的压力传感器测得冻鱼的重量范围,第五传送带42上的拍照设备及其图像处理配件测得冻鱼的种类;所述多轨道多级分选装置5包括第六传送带52和多组由步进电机控制的分拣挡板54,所述步进电机接收检测识别装置4的信号,打开对应的分拣挡板54,使冻鱼沿着分拣挡板54进入到与其重量及种类对应的框中,以此来完成分选。
本发明的工作原理为:本发明通过冻鱼稀散装置、检测识别装置4、多轨道多级分选装置5来取代人力,智能自动化生产,具体运行过程如下:
所述冻鱼稀散装置分为第一级稀散装置1、第二级稀散装置2、第三级稀散装置3,所述第一级稀散装置1包括第一传送带12、第二传送带17及其入料斗11,第一级稀散装置1的功能是将从入料斗进入的一大堆冻鱼稀散为几条冻鱼;如图3所示:当机器启动时,第一传送带12和第二传送带17同时运转,第一传送带12将由入料斗倒入的冻鱼传送到第二传送带17上,第二传送带17上设置有压力传感器,当压力传感器上检测到的压力大于设定值时,第一传送带12停止运转,第二传送带17继续转动,将冻鱼向下一级传送,当第二传送带17上的压力小于设定值时,第一传送带12开始运转,如此循环,可将第一传送带12上的一堆冻鱼,经过第二传送带17后,每次只向下一级传送几条冻鱼,实现第一级稀散;
所述第二级稀散装置2包括传送轮组22及其上方的两个挡板23,第二级稀散装置2的 功能是将由第二传送带17输入的几条冻鱼不重叠的、按前后顺序送入下一级;如图6所示:由第二传送带17将几条冻鱼送入传送轮组22,传送轮组22为凹槽状,可让冻鱼由从头到尾或从尾到头的方式穿过传送轮组22,传送带轮组上方的挡板23可防止冻鱼重叠,且挡板23下带有毛刷,可延缓冻鱼通过传送轮组22的速度,由此实现第二级稀散;
所述第三级稀散装置3包括第三传送带31、第三传送带31上的可控门33及第四传送带41前端的压力传感器,第三级稀散装置3的功能是使冻鱼能够一条一条的进入到检测识别段;如图10所示:当机器启动时,第三传送带31开始运转,传送轮组22将冻鱼一条条的送入第三传送带31中,第三传送带31将冻鱼向第四传送带41上运输,当第四传送带41前端的压力传感器检测到压力时,第三传送带31上的可控门关闭且第三传送带31停止运转,由图10可看出,第三传送带31和第四传送带41有个高度差,保证当可控门33关闭时整条冻鱼已经落到第四传送带41上,由此可保证只有一条冻鱼进入到第四传送带41中,由此可实现第三级稀散及称重。
所述检测识别装置4不仅能够按照重量分级,还能够按照冻鱼的种类进行分级,如图14所示:第四传送带41上的压力传感器可测得冻鱼的重量范围,第五传送带42上的拍照设备及其图像处理配件可测得冻鱼的种类,本发明对冻鱼种类的分级运用到图像识别及图像处理技术。
所述图像识别技术是是指对图像进行对象识别,识别各种不同形状的目标和对象的技术,图像识别的发展到目前为止有三个阶段:文字识别、数字图像处理与识别、物体识别,图像识别,就是对图像做出各种处理,经过分析后,最终得出我们所要研究的目标。
所述图像处理是指将图像信号转换成数字信号并利用计算机对其进行处理的过程,图像处理中,输入的是质量低的图像,输出的是改善质量后的图像,常用的图像处理方法有图像增强、复原、编码、压缩等。
该部分主要包括:图像采集/处理、计算机、称重传感、控制器、驱动电机,其中图像处理在计算机上完成。
例:图像采集使用MI-SU120M/C工业相机,搭配AR0134 1/3"(4.86x3.66)图像传感器;分辨率为1280*960;帧率为33FPS;数据接口为USB2.0;快门方式为全局快门,称重选用丽景LASCAUX STM-S型称重传感器(型号:STM),信号采集处理使用西门子PLCSIMATIC S7-200 CPU226(CN),驱动电机使用步进电机驱动。
本发明所用方法的步骤:将摄像机安装在第五传送带42上方,俯视第五传送带42,通过拍摄第五传送带42上出现的鱼,记录鱼的图片,摄像机采用CCD/CMOS均可,摄像机连接到计算机,计算机完成图像处理提供图像输出信号,并把图像输出信号同时输入到控 制器,控制器的输出信号连接到步进电机装置,并驱动步进电机上的控制门转动,结合第四传送带41上称重装置得到的重量信号,达到分选不同种类不同重量冻鱼的目的;
图像处理步骤主要包括:图像灰度处理、图像去噪、二值化处理、形态学处理以及分类识别,分类的方法,要使得摄像机中接收鱼的图像并将其存储在图像平面存储器中,通过图像处理确定图像的边界值,以及图像的面积、长度和宽度,确定预定区域的比例(长度和/或宽度),并根据这些区域的预先开采比例确定鱼的种类;
长宽比(长宽比)、面积比(面积/长度)、尾比(尾宽/长度平方根)、头比(头宽/长度平方根)、鼻角和鱼的对称性由图像边缘位置和计算值确定,如果长宽比大于5.5且面积比小于30.0,结论是存在鳕鱼;当长宽比大于5.5且面积比大于30.0时,确定存在鲶鱼;如果纵横比小于5.5且面积比小于30.0,则确定为红鱼;如果长宽比小于5.5且面积比大于30.0,则得出结论为比目鱼;在上述四种鱼类的分析下,每种鱼都有相应的比值。
所述多轨道多级分选装置5如图16所示:当冻鱼进入到第六传送带52时,根据第四传送带41上压力传感器及第五传送带42上的冻鱼种类识别器所发送给可控门的信号完成分选,进行分选时,某种重量及某种种类的冻鱼所对应的步进电机控制挡板23打开,其他的步进电机控制挡板23关闭,因为第六传送带52总是在带动冻鱼向前运转,当冻鱼遇到挡板23时,就会沿着挡板23进入到与其重量及种类对应的框中,以此来完成分选。
实施例2
在实施例1的基础上,所述第一级稀散装置1包括入料斗支架10、入料斗11、第一传送带12、第一从动轴13、第一直流电机14、第二直流电机15、第二从动轴16、第二传送带17、收拢器18、第一支撑架19,所述第一支撑架19上水平设置有第一传送带12和第二传送带17,所述第一传送带12一端通过第一从动轴13与第一支撑架19顶部一端连接,另一端通过第一直流电机14驱动的轴与第一支撑架19顶部中间段连接,所述第二传送带17与第一传送带12相邻的这端通过第二直流电机15驱动的轴与第一支撑架19顶部中间段连接,另一端通过第二从动轴16与第一支撑架19顶部另一端连接,所述第一传送带12的正上方通过入料斗支架10将入料斗11与第一支撑架19连接,所述第二传送带17的第二从动轴16这端设置有收拢器18,将从入料斗11进入的一大堆冻鱼稀散为几条冻鱼。
实施例3
在实施例1的基础上,所述第二级稀散装置2包括传送轮框架21、传送轮组22、挡板23、传送轮固定型材24、连接器25、第二支撑架26,所述传送轮框架21上设置有传送轮组22,该传送轮组22上间距设置有挡板23,所述传送轮框架21的前后两端设置有传送轮固定型材24,该传送轮固定型材24的两端设置有连接器25,所述连接器25与第二支撑架 26连接,所述第二支撑架26倾斜设置,高端与收拢器18对应,底端与第三级稀散装置3对应,将由第二传送带17输入的几条冻鱼不重叠的、按前后顺序送入下一级。
实施例4
在实施例3的基础上,所述传送轮组22设置有2组,该传送轮组22横截面为凹槽状,所述传送轮组22的底部传送轮与侧壁传送轮呈∠a连接,∠a为115°-125°,传送轮组22为凹槽状,可让冻鱼由从头到尾或从尾到头的方式穿过传送轮组22。
实施例5
在实施例3的基础上,所述挡板23设置有两块,该挡板23下设置有毛刷,所述挡板23与传送轮组22的底部传送轮的间距为5-10cm,可防止冻鱼重叠,且挡板23下带有毛刷,可延缓冻鱼通过传送轮组22的速度,由此实现第二级稀散。
实施例6
在实施例1的基础上,所述第三级稀散装置3包括第三传送带31、可控门支架32、可控门33、第一步进电机34、第三从动轴35、第三支撑架36、第三直流电机37,所述第三支撑架36一端设置有第三从动轴35,另一端设置有带第三直流电机37驱动的轴,所述第三从动轴35通过第三传送带31与带第三直流电机37驱动的轴连接,所述第三传送带31一端与第二级稀散装置2对应,另一端的上方设置有可控门33,该可控门33通过可控门支架32与第三支撑架36连接,所述可按门与设置在可控门支架32上的第一步进电机34连接,使冻鱼能够一条一条的进入到检测识别装置4。
实施例7
在实施例1的基础上,所述检测识别装置4包括第四传送带41、第五传送带42、图像处理设备43、第四直流电机44、第五直流电机45、第四支撑架46、第四从动轴47、第五从动轴48,所述第四支撑架46低于第三级稀散装置3的第三支撑架36,所述第四支撑架46上水平设置有第四传送带41和第五传送带42,所述第四传送带41与第三传送带31对应的这端设置有压力传感器,另一端与第五传送带42对应,所述第五传送带42的上方设置有图像处理设备43,所述第四传送带41一端通过第四从动轴47与第四支撑架46连接,另一端通过第四直流电机44驱动的轴与第四支撑架46连接,所述第五传送带42一端通过第五从动轴48与第四支撑架46连接,另一端通过第五直流电机45驱动的轴与第四支撑架46连接,不仅能够按照重量分级,还能够按照冻鱼的种类进行分级。
实施例8
在实施例1的基础上,所述多轨道多级分选装置5包括第六直流电机51、第六传送带52、分拣步进电机53、分拣挡板54、第六从动轴55、第五支撑架56,所述第五支撑架56 顶部一端设置有第六从动轴55,另一端设置有第六直流电机51驱动的轴,所述第六从动轴55通过第六传送带52与第六直流电机51驱动的轴连接,所述第六传送带52行径的路线上设置有多个分拣挡板54,该分拣挡板54与分拣步进电机53连接,采用多轨道多级分选的方法,可以提高分选效率。
实施例9
在实施例1-9任一项的基础上,所述第三级稀散装置3、检测识别装置4、多轨道多级分选装置5镜像设置有2组,提高分选效率。
实施例10
在实施例1-9任一项的基础上,所述第一级稀散装置1、第二级稀散装置2、第三级稀散装置3、检测识别装置4、多轨道多级分选装置5分别与计算机电性连接,计算机通过安装应用程序智能化控制本发明设计的装置作业。
以上所述,仅为本发明的较佳实施例,并不用以限制本发明,本发明的专利保护范围以权利要求书为准,凡是运用本发明的说明书及附图内容所作的等同结构变化,同理均应包含在本发明的保护范围内。

Claims (10)

  1. 一种冻鱼分拣装置,包括依次连接的第一级稀散装置(1)、第二级稀散装置(2)、第三级稀散装置(3)、检测识别装置(4)、多轨道多级分选装置(5),其特征在于,
    所述第一级稀散装置(1)包括第一传送带(12)和第二传送带(17),所述第一传送带(12)上设置有入料斗(11),第二传送带(17)上设置有压力传感器和收拢器(18);
    所述第二级稀散装置(2)包括传送轮组(22)和横向设置在传送轮组(22)上方的挡板(23);用于将第二传送带(17)输入的冻鱼逐条送入下一级;
    所述第三级稀散装置(3)包括第三传送带(31)、第三传送带(31)上的可控门(33)及第四传送带(41)前端的压力传感器,用于将冻鱼能够一条一条的进入到检测识别装置(4);
    所述检测识别装置(4)包括带压力传感器的第四传送带(41)和带图像处理设备(43)的第五传送带(42),第四传送带(41)上的压力传感器测得冻鱼的重量范围,第五传送带(42)上的拍照设备及其图像处理配件测得冻鱼的种类;
    所述多轨道多级分选装置(5)包括第六传送带(52)和多组由步进电机控制的分拣挡板(54),所述步进电机接收检测识别装置(4)的信号,打开对应的分拣挡板(54),使冻鱼沿着分拣挡板(54)进入到与其重量及种类对应的框中,以此来完成分选。
  2. 根据权利要求1所述的一种冻鱼分拣装置,其特征在于,所述第一级稀散装置(1)包括入料斗支架(10)、入料斗(11)、第一传送带(12)、第一从动轴(13)、第一直流电机(14)、第二直流电机(15)、第二从动轴(16)、第二传送带(17)、收拢器(18)、第一支撑架(19),所述第一支撑架(19)上水平设置有第一传送带(12)和第二传送带(17),所述第一传送带(12)一端通过第一从动轴(13)与第一支撑架(19)顶部一端连接,另一端通过第一直流电机(14)驱动的轴与第一支撑架(19)顶部中间段连接,所述第二传送带(17)与第一传送带(12)相邻的这端通过第二直流电机(15)驱动的轴与第一支撑架(19)顶部中间段连接,另一端通过第二从动轴(16)与第一支撑架(19)顶部另一端连接,所述第一传送带(12)的正上方通过入料斗支架(10)将入料斗(11)与第一支撑架(19)连接,所述第二传送带(17)的第二从动轴(16)这端设置有收拢器(18)。
  3. 根据权利要求1所述的一种冻鱼分拣装置,其特征在于,所述第二级稀散装置(2)包括传送轮框架(21)、传送轮组(22)、挡板(23)、传送轮固定型材(24)、连接器(25)、第二支撑架(26),所述传送轮框架(21)上设置有传送轮组(22),该传送轮组(22)上间距设置有挡板(23),所述传送轮框架(21)的前后两端设置有传送轮固定型材(24),该传送轮固定型材(24)的两端设置有连接器(25),所述连接器(25)与第二支撑架(26)连接,所述第二支撑架(26)倾斜设置,高端与收拢器(18)对应,底端与第三级稀散装置(3)对应。
  4. 根据权利要求3所述的一种冻鱼分拣装置,其特征在于,所述传送轮组(22)设置有2组, 该传送轮组(22)横截面为凹槽状,所述传送轮组(22)的底部传送轮与侧壁传送轮呈∠a连接,∠a为115°-125°。
  5. 根据权利要求3所述的一种冻鱼分拣装置,其特征在于,所述挡板(23)设置有两块,该挡板(23)下设置有毛刷,所述挡板(23)与传送轮组(22)的底部传送轮的间距为5-10cm。
  6. 根据权利要求1所述的一种冻鱼分拣装置,其特征在于,所述第三级稀散装置(3)包括第三传送带(31)、可控门支架(32)、可控门(33)、第一步进电机(34)、第三从动轴(35)、第三支撑架(36)、第三直流电机(37),所述第三支撑架(36)一端设置有第三从动轴(35),另一端设置有带第三直流电机(37)驱动的轴,所述第三从动轴(35)通过第三传送带(31)与带第三直流电机(37)驱动的轴连接,所述第三传送带(31)一端与第二级稀散装置(2)对应,另一端的上方设置有可控门(33),该可控门(33)通过可控门支架(32)与第三支撑架(36)连接,所述可按门(33)与设置在可控门支架(32)上的第一步进电机(34)连接。
  7. 根据权利要求1所述的一种冻鱼分拣装置,其特征在于,所述检测识别装置(4)包括第四传送带(41)、第五传送带(42)、图像处理设备(43)、第四直流电机(44)、第五直流电机(45)、第四支撑架(46)、第四从动轴(47)、第五从动轴(48),所述第四支撑架(46)低于第三级稀散装置(3)的第三支撑架(36),所述第四支撑架(46)上水平设置有第四传送带(41)和第五传送带(42),所述第四传送带(41)与第三传送带(31)对应的这端设置有压力传感器,另一端与第五传送带(42)对应,所述第五传送带(42)的上方设置有图像处理设备(43),所述第四传送带(41)一端通过第四从动轴(47)与第四支撑架(46)连接,另一端通过第四直流电机(44)驱动的轴与第四支撑架(46)连接,所述第五传送带(42)一端通过第五从动轴(48)与第四支撑架(46)连接,另一端通过第五直流电机(45)驱动的轴与第四支撑架(46)连接。
  8. 根据权利要求1所述的一种冻鱼分拣装置,其特征在于,所述多轨道多级分选装置(5)包括第六直流电机(51)、第六传送带(52)、分拣步进电机(53)、分拣挡板(54)、第六从动轴(55)、第五支撑架(56),所述第五支撑架(56)顶部一端设置有第六从动轴(55),另一端设置有第六直流电机(51)驱动的轴,所述第六从动轴(55)通过第六传送带(52)与第六直流电机(51)驱动的轴连接,所述第六传送带(52)行径的路线上设置有多个分拣挡板(54),该分拣挡板(54)与分拣步进电机(53)连接。
  9. 根据权利要求1-8任一项所述的一种冻鱼分拣装置,其特征在于,所述第三级稀散装置(3)、检测识别装置(4)、多轨道多级分选装置(5)镜像设置有2组。
  10. 根据权利要求1-8任一项所述的一种冻鱼分拣装置,其特征在于,所述第一级稀散装置(1)、第二级稀散装置(2)、第三级稀散装置(3)、检测识别装置(4)、多轨道多级分选装置(5)分别与计算机电性连接。
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