WO2022041464A1 - Preparation method for rectifier module frame cover - Google Patents
Preparation method for rectifier module frame cover Download PDFInfo
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- WO2022041464A1 WO2022041464A1 PCT/CN2020/124797 CN2020124797W WO2022041464A1 WO 2022041464 A1 WO2022041464 A1 WO 2022041464A1 CN 2020124797 W CN2020124797 W CN 2020124797W WO 2022041464 A1 WO2022041464 A1 WO 2022041464A1
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- frame cover
- rectifier module
- module frame
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- test sample
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
Definitions
- the invention belongs to the technical field of rectifier modules, and in particular relates to a preparation method of a frame cover of a rectifier module.
- the raw material of the rectifier module shell is PBT, which is prepared by the injection molding process. After production, a part of the shell will be deformed and twisted during the cooling process due to structural problems. Therefore, it is necessary to improve the existing preparation method, so that the casing frame cover is flat, and there is no gap when matching with the corresponding matching parts.
- the purpose of the present invention is to provide a method for preparing a frame cover of a rectification module, so as to solve the technical problem of deformation and distortion caused by the existing method for preparing a frame cover of a finishing module.
- a method for preparing a rectifier module frame cover includes a cover plate, and two grooves are evenly distributed on the top surface of the cover plate, and the grooves are along the width direction of the cover plate. set; it is characterized in that, described preparation method is:
- (1-1) Fill the hopper of the injection molding machine with the raw materials of the rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, 225°C for the third stage, injection pressure: 45MPa, Holding pressure 40MPa; start injection molding;
- (2-1) Fill the hopper of the injection molding machine with the raw materials of the rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, 225°C for the third stage, injection pressure: 45MPa, The holding pressure is 40MPa, and the injection molding work is started;
- the present invention first obtains the reverse deformation stroke of different rectifier module frame covers through debugging, and then in the subsequent injection molding production, for the same type of product, as long as the stroke of the manual press is fixed in the reverse phase deformation stroke, the same type of product can be realized.
- the anti-phase deformation ensures the flatness of the cover plate of the same type of product, and there is no gap when it is matched with the corresponding rectifier module.
- the present invention is further improved. Before the shaping tool works, it is checked whether the pressing handle mechanism slides normally.
- the present invention is further improved, and the shaping positioning plate is bolted to the base of the manual press.
- the shaping positioning block is machined with a frame cover positioning groove, and the frame cover positioning groove is located above the punching groove.
- the present invention is further improved, and the height of the punching groove is greater than the reverse deformation stroke S end .
- the head of the punching head is an inverted U-shaped structure, and the punching part is the reinforcement of the back of the cover plate tendons.
- FIG. 1 is a schematic view of the front structure of the frame cover of the rectifier module MDC110 in Embodiment 1;
- FIG. 3 is a cross-sectional view of the frame cover of the rectifier module MDC110 in Embodiment 1;
- FIG. 4 is a schematic structural diagram of a frame cover shaping tool for the rectifier module MDC110 in Embodiment 1;
- FIG. 10 is a schematic structural diagram of the positioning plate of the rectifying module MDS75 frame cover shaping tool in Embodiment 2.
- FIG. 10 is a schematic structural diagram of the positioning plate of the rectifying module MDS75 frame cover shaping tool in Embodiment 2.
- the MDC110 rectifier module frame cover 1 has two slots 10 evenly distributed on the front of the frame cover, and the slots are arranged along the width direction of the cover plate.
- the setting of the groove reduces the stress, thereby reducing the amount of deformation.
- Reinforcing ribs 11 are provided on the back of the slot.
- the back of the frame cover includes 3 protrusions 12 .
- a preparation method of an MDC110 rectifier module frame cover comprising the following steps:
- the raw materials for the frame cover of the rectifier module MDC110 include: 95wt% PBT, 5wt% PBT recycled material;
- the first stage is 255°C, the second stage is 240°C, and the third stage is 225°C.
- the shaping tool includes a manual press 3 and a first shaping positioning plate 4,
- the manual press 3 includes a base 38, the base 38 is provided with a support rod 30, and the support rod 30 is provided with a handpiece 31,
- a punching rod 32 and a pressing handle 33 are arranged on the machine head, and the pressing handle 33 rotates to drive the punching rod 32 to move up and down;
- the limit bolt 34 is located under the travel plate 35;
- the support rod is provided with a punch rod reset device, including a mounting rod 37 and a reset spring 36, the mounting rod 37 is set on the machine head 31, and one end of the reset spring 36 is set on the mounting rod 37, The other end of the return spring 36 is provided on the punch rod 32 .
- the punching surface of the punching head is an inverted U shape; the length of the punching head is less than the width of the cover plate;
- the base 38 of the manual press is bolted to fix the first shaping positioning plate 4, and the shaping positioning plate is machined with a punching groove 42, which is located directly below the punching head; the shaping positioning block is processed with a frame cover positioning groove 41, the frame cover The positioning slot is located above the punching slot; the length of the frame cover positioning slot 41 is greater than the length of the punching slot.
- a stepped structure is formed between the top surface of the first shaping positioning plate 4, the positioning groove 41 of the frame cover and the punching groove;
- the stroke of the shaping tool is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as the beginning of S;
- (2-1) Fill the hopper of the injection molding machine with the raw materials for the frame cover of the rectifier module MDC110, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, and 225°C for the third stage, injection pressure: 45MPa , the holding pressure is 40MPa, and the injection molding work is started;
- the height of the punching groove should be greater than the stroke S of the reverse deformation to ensure the reverse deformation stroke.
- the front of the frame cover of the MDS75 rectifier module is arranged in two rows, with three pole piece mounting holes 50 arranged in one row and two pole piece mounting holes arranged in one row.
- a vertical groove 51 is machined between the pole piece installation holes, and a transverse groove 52 is machined between the two rows of pole piece installation holes.
- the setting of the groove reduces the stress, thereby reducing the amount of deformation.
- the back of the slot is provided with five protrusions 53, which correspond one-to-one with the pole piece mounting holes.
- the non-protruding portion is the shaping region 54 .
- a preparation method of a frame cover of an MDS75 rectifier module comprising the following steps:
- the raw materials for the frame cover of the MDS75 rectifier module include: 95wt% PBT, 5wt% PBT recycled material;
- the first stage is 255°C, the second stage is 240°C, and the third stage is 225°C, injection pressure: 45MPa, holding pressure 40MPa, holding pressure time 10s; start injection molding;
- the shaping tool includes a manual press 3 and a first shaping positioning plate 4.
- the manual press 3 includes a base 38, a support rod 30 is provided on the base 38, and a machine head 31 is set on the support rod 30.
- the machine head A punching rod 32 and a pressing handle 33 are arranged on the upper end, and the pressing handle 33 rotates to drive the punching rod 32 to move up and down;
- the bit bolt 34 is located between the machine head 31 and the travel plate 35 .
- the punch rod reset device includes an installation rod 37 and a return spring 36.
- the installation rod 37 is set on the machine head, one end of the return spring 36 is set on the installation rod 37, and the return spring 36 is fixedly connected to the upper end of the punch rod 32.
- the punching head 39 is cylindrical, and is matched with the shaping area 54 on the back of the frame cover of the MDS75 rectifier module.
- the second shaping positioning plate 6 is fixed on the base 38 of the manual press by bolts, the second shaping positioning plate 6 is machined with a cross groove 60, and the intersection of the cross groove forms a punching groove 64; the cross groove divides the second shaping positioning block 6
- Four positioning blocks 61 are formed, and the four positioning blocks 61 are located at the four corners of the second shaping positioning block 6;
- U-shaped limiting blocks 62 are arranged on the two positioning blocks arranged laterally. Place the four corners of the frame cover of the MDS75 rectifier module on the four positioning blocks, which are supported by the four positioning blocks 6 and limited by the limit blocks 62 to prevent the frame cover of the MDS75 rectifier module from moving forward, back, left and right.
- the stroke of the shaping tool is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as the beginning of S;
- the material of the second shaping positioning plate 6 and the punch head is aluminum alloy;
- the press presses down the test sample of the frame cover of the MDS75 rectifier module, and the stamping part is the shaping area 54 on the back of the frame cover of the MDS75 rectifier module, so that the test sample of the frame cover of the MDS75 rectifier module is reversely deformed, which is used to offset the cooling shrinkage of the frame cover of the MDS75 rectifier module. deformation;
- (2-1) Fill the injection molding machine hopper with the raw materials of the MDS75 rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, and 225°C for the third stage, and the injection pressure of the nozzle: 45MPa, holding pressure 40MPa, start injection molding;
- the height of the punching groove should be greater than the stroke S of the reverse deformation to ensure the reverse deformation stroke.
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
A preparation method for a rectifier module frame cover (1), the method comprising: (1) adjusting and testing different rectifier module frame cover (1) test specimens by using a shaping tool, so as to determine a reverse deformation stroke Sfinal; and (2) when a relevant rectifier module frame cover (1) is injected by means of an injection molding machine, firstly removing sprue-opening burrs by using the shaping tool, then placing the rectifier module frame cover (1) on a shaping device, with the back face of the rectifier module frame cover (1) facing upwards, and applying pressure to the rectifier module frame cover (1) by means of a manual press (3), such that the rectifier module frame cover is reversely deformed, with the reverse deformation stroke being Sfinal, thereby completely offsetting the deformation amount of the rectifier module frame cover (1) that has cooled and contracted. This solution solves the problem of the rectifier module frame cover (1) distorting and deforming after cooling.
Description
本发明属于整流模块技术领域,具体涉及一种整流模块框盖的制备方法。The invention belongs to the technical field of rectifier modules, and in particular relates to a preparation method of a frame cover of a rectifier module.
目前整流模块外壳采用原材料是PBT,采用注塑工艺制备。在生产后一部分外壳由于结构问题在冷却过程中会产生形变扭曲等现象。因此,需要对现有制备方法进行改进,从而使得外壳框盖平整,与相应配套件配合时无间隙。At present, the raw material of the rectifier module shell is PBT, which is prepared by the injection molding process. After production, a part of the shell will be deformed and twisted during the cooling process due to structural problems. Therefore, it is necessary to improve the existing preparation method, so that the casing frame cover is flat, and there is no gap when matching with the corresponding matching parts.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种整流模块框盖的制备方法,以解决现有整理模块框盖制备方法导致其形变扭曲的技术问题。The purpose of the present invention is to provide a method for preparing a frame cover of a rectification module, so as to solve the technical problem of deformation and distortion caused by the existing method for preparing a frame cover of a finishing module.
为解决上述技术问题,本发明采用以下技术方案,一种整流模块框盖的制备方法,所述整流模块框盖包括盖板,盖板顶面均布有两个槽,槽沿盖板宽度方向设置;其特征是,所述制备方法为:In order to solve the above technical problems, the present invention adopts the following technical solutions, a method for preparing a rectifier module frame cover, the rectifier module frame cover includes a cover plate, and two grooves are evenly distributed on the top surface of the cover plate, and the grooves are along the width direction of the cover plate. set; it is characterized in that, described preparation method is:
(1)利用整形工装调试不同整流模块框盖试验样品,确定反向变形行程S
终
(1) Use the shaping tool to debug the frame cover test samples of different rectifier modules, and determine the end of the reverse deformation stroke S
(1-1)将注塑机料斗加满整流模块框盖原材料,调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,射出压力:45MPa,保压压力40MPa;开始注塑工作;(1-1) Fill the hopper of the injection molding machine with the raw materials of the rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, 225°C for the third stage, injection pressure: 45MPa, Holding pressure 40MPa; start injection molding;
(1-2)选取注塑机注塑出的整流模块框盖作为试验样品,整流模块框盖试验样品除去胶口、毛刺,此时整流模块框盖试验样品表面温度180~220℃;之后利用整形工装对整流模块框盖试验样品进行整形;(1-2) Select the rectifier module frame cover injected by the injection molding machine as the test sample. The rectifier module frame cover test sample removes the glue and burrs. At this time, the surface temperature of the rectifier module frame cover test sample is 180-220°C; Shape the test sample of the frame cover of the rectifier module;
所述整形工装包括手动压力机和整形定位板,手动压力机包括底座,底座上设置支撑杆,支撑杆上设置机头,机头上设置冲压杆、压柄,压柄旋转带动冲压杆上下运动;冲压杆下端设置冲压头,冲压杆上部设置行程板,行程板上设置限位螺栓,限位螺栓位于行程板下方;机头上设置冲压杆复位装置;The shaping tool includes a manual press and a shaping positioning plate. The manual press includes a base, a support rod is arranged on the base, a machine head is set on the support rod, a punch rod and a pressure handle are arranged on the machine head, and the rotation of the pressure handle drives the punch rod to move up and down. ;The lower end of the punching rod is provided with a punching head, the upper part of the punching rod is provided with a stroke plate, a limit bolt is set on the stroke plate, and the limit bolt is located under the stroke plate; a punching rod reset device is set on the machine head;
手动压力机的底座上固定整形定位板,整形定位板上加工有一个冲压槽,冲压槽位于冲压头的正下方;此时整形工装的行程为限位螺栓底部与机头顶板之间的距离,记为S
始;
A shaping positioning plate is fixed on the base of the manual press, and a punching groove is machined on the shaping positioning plate, and the punching slot is located directly under the punching head; at this time, the stroke of the shaping tool is the distance between the bottom of the limit bolt and the top plate of the machine head, Recorded as the beginning of S;
将整流模块框盖试验样品正面朝下放在整形定位板上,通过手动压力机将整流模块框盖试验样品向下压,使整流模块框盖试验样品反向变形,用于抵消整流模块框盖冷却收缩的变形量;Place the test sample of the rectifier module frame cover face down on the shaping positioning plate, and press the test sample of the rectifier module frame cover down by a manual press to reverse the deformation of the rectifier module frame cover test sample, which is used to offset the cooling of the rectifier module frame cover shrinkage deformation;
(1-3)待反向变形的整流模块框盖试验样品冷却后,将冷却后的整流模块框盖试验样品与相配套的整流模块框配合之后,查看接缝处有无间隙,来判断向下压的幅度是否得当,具体为: 如果整流模块框盖试验样品中部向上鼓起,中部有缝隙时,证明实验反向变形行程大于S
终,下移限位螺栓,减小整形工装的行程;
(1-3) After the rectifier module frame cover test sample to be deformed in reverse is cooled, match the cooled rectifier module frame cover test sample with the matching rectifier module frame, and check whether there is a gap at the joint to judge the direction of the rectifier module. Whether the magnitude of the downward pressure is appropriate, specifically: If the middle of the test sample of the rectifier module frame cover bulges upwards and there is a gap in the middle, it proves that the reverse deformation stroke of the experiment is greater than the S end , and the limit bolt is moved down to reduce the stroke of the shaping tool;
如果整流模块框盖试验样品中部向下凹陷,两端向上翘起时,两端有缝隙,证明实验反向变形行程小于S
终,上移限位调节螺栓,增大整形工装的行程;
If the middle of the test sample of the rectifier module frame cover is concave downward, and the two ends are raised upward, there are gaps at both ends, which proves that the reverse deformation stroke of the experiment is smaller than the S end , and the limit adjustment bolt is moved upward to increase the stroke of the shaping tool;
(1-4)通过调整手动压力机限位螺栓位置,从而控制手动压力机下压的行程,在不同整流模块框盖试验样品上重复步骤(1-2)、(1-3),直到整形冷却后的整流模块框盖试验样品完全平直为止,此时将限位螺栓紧固,手动压力机下压的行程为限位螺栓底部与机头顶板之间的距离,记为S
终;
(1-4) By adjusting the position of the limit bolt of the manual press to control the pressing stroke of the manual press, repeat steps (1-2) and (1-3) on the test samples of the frame cover of different rectifier modules until the shaping After cooling, the test sample of the frame cover of the rectifier module is completely straight. At this time, the limit bolt is fastened, and the stroke of the manual press is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as S end ;
(2)连续制备无变形整流模块框盖(2) Continuous preparation of non-deformation rectifier module frame cover
(2-1)将注塑机料斗加满整流模块框盖原材料,调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,射出压力:45MPa,保压压力40MPa,开始注塑工作;(2-1) Fill the hopper of the injection molding machine with the raw materials of the rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, 225°C for the third stage, injection pressure: 45MPa, The holding pressure is 40MPa, and the injection molding work is started;
(2-2)注塑机后续生产的整流模块框盖正面朝下放在所述整形定位板上,整形工装的行程为步骤(3)所确定的整形工装的行程S
终;通过所述手动压力机将整流模块框盖向下压,使整流模块框盖反向变形,抵消整流模块框盖冷却收缩的变形量;
(2-2) The rectifier module frame cover produced by the injection molding machine is placed face down on the shaping positioning plate, and the stroke of the shaping tool is the stroke S of the shaping tool determined in step (3); Press down the frame cover of the rectifier module to deform the frame cover of the rectifier module in the reverse direction to offset the deformation of the frame cover of the rectifier module due to cooling and shrinkage;
(2-3)反向变形的整流模块框盖冷却,冷却后为完全平直状态。(2-3) The frame cover of the reversely deformed rectifier module is cooled, and is completely flat after cooling.
本发明首先通过调试,获得不同整流模块框盖的反向变形行程,之后在后续注塑生产中,针对同一类产品,只要将手动压力机的行程固定在反相变形行程,即可实现同一类产品的反相变形,保证同一类产品盖板的平整度,与相应整流模块配合时无间隙。The present invention first obtains the reverse deformation stroke of different rectifier module frame covers through debugging, and then in the subsequent injection molding production, for the same type of product, as long as the stroke of the manual press is fixed in the reverse phase deformation stroke, the same type of product can be realized. The anti-phase deformation ensures the flatness of the cover plate of the same type of product, and there is no gap when it is matched with the corresponding rectifier module.
为解决注塑过程中喷嘴处物料残留的技术问题,对本发明作进一步改进,所述整流模块框盖原材料包括:95wt%PBT、5wt%PBT回收料。将喷嘴残留的物料回收,按照比例掺入原材料中,即实现了物料回收,又不会对产品品质造成影响。In order to solve the technical problem of material residue at the nozzle during the injection molding process, the present invention is further improved. The raw materials of the rectifier module frame cover include: 95wt% PBT and 5wt% PBT recycled material. The material remaining in the nozzle is recycled and mixed into the raw material according to the proportion, which realizes the material recovery without affecting the product quality.
为解决反向变形的顺利实施的技术问题,对本发明作进一步改进,所述整形工装工作前,检查压柄机构是否滑动正常。In order to solve the technical problem of the smooth implementation of reverse deformation, the present invention is further improved. Before the shaping tool works, it is checked whether the pressing handle mechanism slides normally.
为解决整形定位板与手动压力机底座固定的技术问题,对本发明作进一步改进,所述整形定位板螺栓固定在手动压力机底座上。In order to solve the technical problem of fixing the shaping positioning plate and the base of the manual press, the present invention is further improved, and the shaping positioning plate is bolted to the base of the manual press.
为解决整流模块盖板如何在整形定位板上定位的技术问题,对本发明作进一步改进,所述整形定位块上加工有框盖定位槽,框盖定位槽位于冲压槽上方。In order to solve the technical problem of how the rectifier module cover plate is positioned on the shaping positioning plate, the present invention is further improved. The shaping positioning block is machined with a frame cover positioning groove, and the frame cover positioning groove is located above the punching groove.
为解决反向变形行程顺利实施的技术问题,对本发明作进一步改进,所述冲压槽的高度大于反向变形行程S
终。
In order to solve the technical problem of the smooth implementation of the reverse deformation stroke, the present invention is further improved, and the height of the punching groove is greater than the reverse deformation stroke S end .
为解决反向变形导致盖板背面产生压痕的技术问题,对本发明作进一步改进,所述整形 定位板与冲压头的材质为铝合金,铝合金材质软,可减小盖板背面在反向过程中造成的压痕。In order to solve the technical problem of indentation on the back of the cover plate caused by reverse deformation, the present invention is further improved. The material of the shaping positioning plate and the punching head is aluminum alloy, and the aluminum alloy material is soft, which can reduce the reverse direction of the back of the cover plate. indentations caused during the process.
为解决背面结构一致的整流模块盖板冲压受力不均匀的技术问题,对本发明作进一步改进,所述冲压头为圆柱形。In order to solve the technical problem that the punching force of the rectifier module cover plate with the same back structure is not uniform, the present invention is further improved, and the punching head is cylindrical.
为解决盖板背面结构凸凹不平,使用平面冲压面导致冲压不均匀的技术问题,对本发明作进一步改进,所述冲压头的头部为倒U形结构,所述冲压部位为盖板背面的加强筋。In order to solve the technical problem that the structure of the back of the cover plate is uneven and the use of a flat punching surface causes uneven punching, the present invention is further improved. The head of the punching head is an inverted U-shaped structure, and the punching part is the reinforcement of the back of the cover plate tendons.
为解决整流模块框盖变形扭曲的技术问题,对本发明作进一步改进,注塑阶段的保压时间为5-10s,通过增加保压时间,减小整流模块框盖的变形量。In order to solve the technical problem of deformation and distortion of the rectifier module frame cover, the present invention is further improved. The pressure holding time in the injection molding stage is 5-10s. By increasing the pressure holding time, the deformation amount of the rectifier module frame cover is reduced.
为解决盖板背面结构凸凹不平的技术问题,对本发明作进一步改进,所述冲压头的尺寸小于盖板的尺寸,使得冲压头可以进入冲压槽内,满足反向变形的行程要求。In order to solve the technical problem of uneven structure on the back of the cover plate, the present invention is further improved. The size of the punching head is smaller than that of the cover plate, so that the punching head can enter the punching groove and meet the stroke requirement of reverse deformation.
图1是实施例1整流模块MDC110框盖的正面结构示意图;1 is a schematic view of the front structure of the frame cover of the rectifier module MDC110 in Embodiment 1;
图2是实施例1整流模块MDC110框盖的反面结构示意图;2 is a schematic view of the reverse structure of the frame cover of the rectifier module MDC110 in Embodiment 1;
图3是实施例1整流模块MDC110框盖的剖视图;3 is a cross-sectional view of the frame cover of the rectifier module MDC110 in Embodiment 1;
图4是实施例1整流模块MDC110框盖整形工装的结构示意图;4 is a schematic structural diagram of a frame cover shaping tool for the rectifier module MDC110 in Embodiment 1;
图5是实施例1整流模块MDC110框盖整形工装的定位板的结构示意图;5 is a schematic structural diagram of a positioning plate of a rectifier module MDC110 frame cover shaping tool in Embodiment 1;
图6是实施例2整流模块MDS75框盖的正面结构示意图;6 is a schematic view of the front structure of the rectifier module MDS75 frame cover of Embodiment 2;
图7是实施例2整流模块MDS75框盖的反面结构示意图;7 is a schematic view of the reverse structure of the rectifier module MDS75 frame cover of Embodiment 2;
图8是实施例2整流模块MDS75框盖的剖视图;8 is a cross-sectional view of the rectifier module MDS75 frame cover of Embodiment 2;
图9是实施例2整流模块MDS75框盖整形工装的结构示意图;9 is a schematic structural diagram of a rectifier module MDS75 frame cover shaping tool in Embodiment 2;
图10是实施例2整流模块MDS75框盖整形工装的定位板的结构示意图。FIG. 10 is a schematic structural diagram of the positioning plate of the rectifying module MDS75 frame cover shaping tool in Embodiment 2. FIG.
实施例1Example 1
如图1-3所示,MDC110整流模块框盖1,框盖正面均布有两个槽10,槽沿盖板宽度方向设置。槽的设置,减小应力,进而减小变形量。槽的背部设置加强筋11。框盖背面包括3个凸起12。As shown in Figure 1-3, the MDC110 rectifier module frame cover 1 has two slots 10 evenly distributed on the front of the frame cover, and the slots are arranged along the width direction of the cover plate. The setting of the groove reduces the stress, thereby reducing the amount of deformation. Reinforcing ribs 11 are provided on the back of the slot. The back of the frame cover includes 3 protrusions 12 .
一种MDC110整流模块框盖的制备方法,包括以下步骤:A preparation method of an MDC110 rectifier module frame cover, comprising the following steps:
(1)利用整形工装调试整流模块MDC110框盖试验样品,确定反向变形的行程S
终
(1) Use the shaping tool to debug the MDC110 frame cover test sample of the rectifier module, and determine the stroke S end of the reverse deformation.
(1-1)将注塑机料斗加满整流模块MDC110框盖原材料,整流模块MDC110框盖原材料包括:95wt%PBT、5wt%PBT回收料;调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,射出压力:45MPa,保压压力40MPa,保压时间为5s;开始注塑工作;(1-1) Fill the hopper of the injection molding machine with the raw materials for the frame cover of the rectifier module MDC110. The raw materials for the frame cover of the rectifier module MDC110 include: 95wt% PBT, 5wt% PBT recycled material; The first stage is 255°C, the second stage is 240°C, and the third stage is 225°C.
(1-2)选取注塑机注塑出的整流模块MDC110框盖作为试验样品一,整流模块MDC110框盖试验样品除去胶口、毛刺,此时整流模块MDC110框盖试验样品表面温度180~220℃;之后利用整形工装对整流模块MDC110框盖试验样品进行整形;(1-2) Select the MDC110 frame cover of the rectifier module injected by the injection molding machine as the test sample 1. The test sample of the rectifier module MDC110 frame cover removes the glue and burrs. At this time, the surface temperature of the rectifier module MDC110 frame cover test sample is 180 ~ 220 ℃; Then use the shaping tool to shape the test sample of the frame cover of the rectifier module MDC110;
如图4-5所示,所述整形工装包括手动压力机3和第一整形定位板4,手动压力机3包括底座38,底座38上设置支撑杆30,支撑杆30上设置机头31,机头上设置冲压杆32、压柄33,压柄33旋转带动冲压杆32上下运动;冲压杆32下端设置冲压头39,冲压杆32上部设置行程板35,行程板35上设置限位螺栓34,限位螺栓34位于行程板35下方;支撑杆上设置冲压杆复位装置,包括安装杆37和复位弹簧36,安装杆37设置在机头31上,复位弹簧36一端设置在安装杆37上,复位弹簧36另一端设置在冲压杆32上。冲压头的冲压面为倒U形;冲压头的长度小于盖板的宽度;As shown in Figures 4-5, the shaping tool includes a manual press 3 and a first shaping positioning plate 4, the manual press 3 includes a base 38, the base 38 is provided with a support rod 30, and the support rod 30 is provided with a handpiece 31, A punching rod 32 and a pressing handle 33 are arranged on the machine head, and the pressing handle 33 rotates to drive the punching rod 32 to move up and down; , the limit bolt 34 is located under the travel plate 35; the support rod is provided with a punch rod reset device, including a mounting rod 37 and a reset spring 36, the mounting rod 37 is set on the machine head 31, and one end of the reset spring 36 is set on the mounting rod 37, The other end of the return spring 36 is provided on the punch rod 32 . The punching surface of the punching head is an inverted U shape; the length of the punching head is less than the width of the cover plate;
手动压力机的底座38上螺栓固定第一整形定位板4,整形定位板上加工有一个冲压槽42,冲压槽位于冲压头的正下方;整形定位块上加工有框盖定位槽41,框盖定位槽位于冲压槽上方;框盖定位槽41的长度大于冲压槽的长度。第一整形定位板4顶面、框盖定位槽41、冲压槽之间形成台阶结构;The base 38 of the manual press is bolted to fix the first shaping positioning plate 4, and the shaping positioning plate is machined with a punching groove 42, which is located directly below the punching head; the shaping positioning block is processed with a frame cover positioning groove 41, the frame cover The positioning slot is located above the punching slot; the length of the frame cover positioning slot 41 is greater than the length of the punching slot. A stepped structure is formed between the top surface of the first shaping positioning plate 4, the positioning groove 41 of the frame cover and the punching groove;
此时整形工装的行程为限位螺栓底部与机头顶板之间的距离,记为S
始;
At this time, the stroke of the shaping tool is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as the beginning of S;
整形工装工作前,检查压柄机构是否滑动正常;Before plastic tooling work, check whether the pressing handle mechanism slides normally;
将整流模块MDC110框盖试验样品正面朝下放在第一整形定位板4的框盖定位槽41上,MDC110框盖冲压部位为背面的两个加强筋11处;Put the MDC110 frame cover test sample of the rectifier module face down on the frame cover positioning groove 41 of the first shaping positioning plate 4, and the stamping parts of the MDC110 frame cover are the two reinforcing ribs 11 on the back;
通过手动压力机将整流模块MDC110框盖试验样品向下压,冲压部为盖板背面的中部凸起,使整流模块MDC110框盖试验样品反向变形,用于抵消整流模块MDC110框盖冷却收缩的变形量;Press down the test sample of the frame cover of the rectifier module MDC110 by a manual press, and the stamping part is the middle protrusion on the back of the cover plate, so that the test sample of the frame cover of the rectifier module MDC110 is reversely deformed, which is used to offset the cooling shrinkage of the frame cover of the rectifier module MDC110. deformation;
(1-3)待反向变形的整流模块MDC110框盖试验样品冷却后,将冷却后的整流模块MDC110框盖试验样品与相配套的整流模块MDC110框配合之后,查看接缝处有无间隙,来判断向下压的幅度是否得当,具体为:(1-3) After the rectifier module MDC110 frame cover test sample that has been deformed in reverse is cooled, match the cooled rectifier module MDC110 frame cover test sample with the matching rectifier module MDC110 frame, and check whether there is any gap at the joint. To judge whether the magnitude of the downward pressure is appropriate, specifically:
如果整流模块MDC110框盖试验样品中部向上鼓起,中部有缝隙时,证明实验反向变形行程大于S
终,下移限位螺栓,减小整形工装的行程;
If the middle of the MDC110 frame cover test sample of the rectifier module bulges upwards and there is a gap in the middle, it proves that the reverse deformation stroke of the experiment is greater than the S end , and the limit bolt is moved down to reduce the stroke of the shaping tool;
如果整流模块MDC110框盖试验样品中部向下凹陷,两端向上翘起时,两端有缝隙,证明实验反向变形行程小于S
终,上移限位调节螺栓,增大整形工装的行程;
If the middle of the MDC110 frame cover test sample of the rectifier module is concave downward, and the two ends are lifted up, there are gaps at both ends, which proves that the reverse deformation stroke of the experiment is less than the S end , and the limit adjustment bolt is moved up to increase the stroke of the shaping tool;
(1-4)通过调整手动压力机限位螺栓位置,从而控制手动压力机下压的行程,在不同的试验样品上重复步骤(1-2)、(1-3),直到整形冷却后的整流模块MDC110框盖试验样品完全平直为止,此时将限位螺栓紧固,手动压力机下压的行程为限位螺栓底部与机头顶板之间的 距离,记为S
终;
(1-4) By adjusting the position of the limit bolt of the manual press, the stroke of the manual press is controlled, and steps (1-2) and (1-3) are repeated on different test samples until the shape and cooling Until the test sample of the frame cover of the rectifier module MDC110 is completely straight, the limit bolt is fastened at this time, and the stroke of the manual press is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as S end ;
(2)连续制备无变形整流模块MDC110框盖(2) Continuously prepare the frame cover of the non-deformation rectifier module MDC110
(2-1)将注塑机料斗加满整流模块MDC110框盖原材料,调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,射出压力:45MPa,保压压力40MPa,开始注塑工作;(2-1) Fill the hopper of the injection molding machine with the raw materials for the frame cover of the rectifier module MDC110, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, and 225°C for the third stage, injection pressure: 45MPa , the holding pressure is 40MPa, and the injection molding work is started;
(2-2)注塑机后续生产的整流模块MDC110框盖正面朝下放在第一整形定位板4上,整形工装的行程为步骤(3)所确定的整形工装的行程S
终;通过所述手动压力机将整流模块MDC110框盖向下压,使整流模块MDC110框盖反向变形,完全抵消整流模块MDC110框盖冷却收缩的变形量;
(2-2) The frame cover of the rectifier module MDC110 produced by the injection molding machine is placed face down on the first shaping positioning plate 4, and the stroke of the shaping tool is the stroke S of the shaping tool determined in step (3); The press presses down the frame cover of the rectifier module MDC110, so that the frame cover of the rectifier module MDC110 is deformed in the reverse direction, which completely offsets the deformation amount of the cooling shrinkage of the frame cover of the rectifier module MDC110;
(2-3)反向变形的整流模块MDC110框盖冷却,冷却后为完全平直状态。(2-3) The frame cover of the reversely deformed rectifier module MDC110 is cooled, and is completely flat after cooling.
冲压槽的高度要大于反向变形的行程S
终,保证反向变形行程。
The height of the punching groove should be greater than the stroke S of the reverse deformation to ensure the reverse deformation stroke.
实施例2Example 2
如图6-8所示,MDS75整流模块框盖正面呈两排设置,一排布置3个极片安装孔50,一排布置2个极片安装孔。极片安装孔之间加工有竖向凹槽51,两排极片安装孔之间加工有横向凹槽52。槽的设置,减小应力,进而减小变形量。槽的背部设有5个凸起53,与极片安装孔一一对应。无凸起部位为整形区域54。As shown in Figure 6-8, the front of the frame cover of the MDS75 rectifier module is arranged in two rows, with three pole piece mounting holes 50 arranged in one row and two pole piece mounting holes arranged in one row. A vertical groove 51 is machined between the pole piece installation holes, and a transverse groove 52 is machined between the two rows of pole piece installation holes. The setting of the groove reduces the stress, thereby reducing the amount of deformation. The back of the slot is provided with five protrusions 53, which correspond one-to-one with the pole piece mounting holes. The non-protruding portion is the shaping region 54 .
一种MDS75整流模块框盖的制备方法,包括以下步骤:A preparation method of a frame cover of an MDS75 rectifier module, comprising the following steps:
(1)利用整形工装调试MDS75整流模块框盖试验样品,确定反向变形的行程S
终
(1) Use the shaping tool to debug the frame cover test sample of the MDS75 rectifier module, and determine the stroke S end of the reverse deformation.
(1-1)将注塑机料斗加满MDS75整流模块框盖原材料,MDS75整流模块框盖原材料包括:95wt%PBT、5wt%PBT回收料;调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,射出压力:45MPa,保压压力40MPa,保压时间10s;开始注塑工作;(1-1) Fill the hopper of the injection molding machine with the raw materials for the frame cover of the MDS75 rectifier module. The raw materials for the frame cover of the MDS75 rectifier module include: 95wt% PBT, 5wt% PBT recycled material; The first stage is 255°C, the second stage is 240°C, and the third stage is 225°C, injection pressure: 45MPa, holding pressure 40MPa, holding pressure time 10s; start injection molding;
(1-2)选取注塑机注塑出的MDS75整流模块框盖作为试验样品,MDS75整流模块框盖试验样品除去胶口、毛刺,此时MDS75整流模块框盖试验样品表面温度180~220℃;之后利用整形工装对MDS75整流模块框盖试验样品进行整形;(1-2) Select the MDS75 rectifier module frame cover injected by the injection molding machine as the test sample. The MDS75 rectifier module frame cover test sample removes the glue and burrs. At this time, the surface temperature of the MDS75 rectifier module frame cover test sample is 180 ~ 220 ℃; Use the shaping tool to shape the test sample of the frame cover of the MDS75 rectifier module;
如图9-10所示,整形工装包括手动压力机3和第一整形定位板4,手动压力机3包括底座38,底座38上设置支撑杆30,支撑杆30上设置机头31,机头上设置冲压杆32、压柄33,压柄33旋转带动冲压杆32上下运动;冲压杆32下端设置冲压头39,冲压杆32上端设置行程板35,行程板35上设置限位螺栓34,限位螺栓34位于机头31与行程板35之间。冲压杆复位装置,包括安装杆37和复位弹簧36,安装杆37设置在机头上,复位弹簧36一端设置 在安装杆37上,复位弹簧36与冲压杆32上端固接。冲压头39为圆柱形,与MDS75整流模块框盖背面整形区域54相配合。As shown in Figures 9-10, the shaping tool includes a manual press 3 and a first shaping positioning plate 4. The manual press 3 includes a base 38, a support rod 30 is provided on the base 38, and a machine head 31 is set on the support rod 30. The machine head A punching rod 32 and a pressing handle 33 are arranged on the upper end, and the pressing handle 33 rotates to drive the punching rod 32 to move up and down; The bit bolt 34 is located between the machine head 31 and the travel plate 35 . The punch rod reset device includes an installation rod 37 and a return spring 36. The installation rod 37 is set on the machine head, one end of the return spring 36 is set on the installation rod 37, and the return spring 36 is fixedly connected to the upper end of the punch rod 32. The punching head 39 is cylindrical, and is matched with the shaping area 54 on the back of the frame cover of the MDS75 rectifier module.
手动压力机的底座38上通过螺栓固定第二整形定位板6,第二整形定位板6上加工有十字槽60,十字槽的交叉部位形成冲压槽64;十字槽将第二整形定位块6分割成4个定位块61,4个定位块61位于第二整形定位块6的四角;横向设置的两个定位块上设置U形限位块62。将MDS75整流模块框盖四角分别放置在四个定位块上,通过四个定位块6进行支撑,并通过限位块62进行限位,阻止MDS75整流模块框盖进行前后左右移动。The second shaping positioning plate 6 is fixed on the base 38 of the manual press by bolts, the second shaping positioning plate 6 is machined with a cross groove 60, and the intersection of the cross groove forms a punching groove 64; the cross groove divides the second shaping positioning block 6 Four positioning blocks 61 are formed, and the four positioning blocks 61 are located at the four corners of the second shaping positioning block 6; U-shaped limiting blocks 62 are arranged on the two positioning blocks arranged laterally. Place the four corners of the frame cover of the MDS75 rectifier module on the four positioning blocks, which are supported by the four positioning blocks 6 and limited by the limit blocks 62 to prevent the frame cover of the MDS75 rectifier module from moving forward, back, left and right.
此时整形工装的行程为限位螺栓底部与机头顶板之间的距离,记为S
始;
At this time, the stroke of the shaping tool is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as the beginning of S;
整形工装工作前,检查压柄机构是否滑动正常;第二整形定位板6与冲压头的材质为铝合金;将MDS75整流模块框盖试验样品正面朝下放在第二整形定位板6上,通过手动压力机将MDS75整流模块框盖试验样品向下压,冲压部位为MDS75整流模块框盖背面整形区域54,使MDS75整流模块框盖试验样品反向变形,用于抵消MDS75整流模块框盖冷却收缩的变形量;Before the shaping tooling work, check whether the pressing handle mechanism slides normally; the material of the second shaping positioning plate 6 and the punch head is aluminum alloy; The press presses down the test sample of the frame cover of the MDS75 rectifier module, and the stamping part is the shaping area 54 on the back of the frame cover of the MDS75 rectifier module, so that the test sample of the frame cover of the MDS75 rectifier module is reversely deformed, which is used to offset the cooling shrinkage of the frame cover of the MDS75 rectifier module. deformation;
(1-3)待反向变形的MDS75整流模块框盖试验样品冷却后,将冷却后的MDS75整流模块框盖试验样品与相配套的MDS75整流模块框配合之后,查看接缝处有无间隙,来判断向下压的幅度是否得当,具体为:(1-3) After the reversely deformed MDS75 rectifier module frame cover test sample is cooled, match the cooled MDS75 rectifier module frame cover test sample with the matching MDS75 rectifier module frame, and check whether there is a gap at the joint. To judge whether the magnitude of the downward pressure is appropriate, specifically:
如果MDS75整流模块框盖试验样品中部向上鼓起,中部有缝隙时,证明实验反向变形行程大于S
终,下移限位螺栓,减小整形工装的行程;
If the middle of the MDS75 rectifier module frame cover test sample bulges upwards and there is a gap in the middle, it proves that the reverse deformation stroke of the experiment is greater than the S end , and the limit bolt is moved down to reduce the stroke of the shaping tool;
如果MDS75整流模块框盖试验样品中部向下凹陷,两端向上翘起时,两端有缝隙,证明实验反向变形行程小于S
终,上移限位调节螺栓,增大整形工装的行程;
If the middle of the MDS75 rectifier module frame cover test sample is concave downward, and the two ends are lifted up, there are gaps at both ends, which proves that the reverse deformation stroke of the experiment is smaller than the S end , and the limit adjustment bolt is moved up to increase the stroke of the shaping tool;
(1-4)通过调整手动压力机限位螺栓位置,从而控制手动压力机下压的行程,在不同的试验样品上重复步骤(1-2)、(1-3),直到整形冷却后的MDS75整流模块框盖试验样品完全平直为止,此时将限位螺栓紧固,手动压力机下压的行程为限位螺栓底部与机头顶板之间的距离,记为S
终;
(1-4) By adjusting the position of the limit bolt of the manual press, the stroke of the manual press is controlled, and steps (1-2) and (1-3) are repeated on different test samples until the shape and cooling MDS75 rectifier module frame cover test sample is completely straight, at this time, the limit bolt is fastened, and the stroke of manual press is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as S end ;
(2)连续制备无变形MDS75整流模块框盖(2) Continuous preparation of deformation-free MDS75 rectifier module frame cover
(2-1)将注塑机料斗加满MDS75整流模块框盖原材料,调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,喷嘴射出压力:45MPa,保压压力40MPa,开始注塑工作;(2-1) Fill the injection molding machine hopper with the raw materials of the MDS75 rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, and 225°C for the third stage, and the injection pressure of the nozzle: 45MPa, holding pressure 40MPa, start injection molding;
(2-2)注塑机后续生产的MDS75整流模块框盖正面朝下放在第二整形定位板6上,整形工装的行程为步骤(3)所确定的整形工装的行程S
终;通过所述手动压力机将MDS75整流模块框盖向下压,使MDS75整流模块框盖反向变形,完全抵消整流模块框盖冷却收缩的变形 量;
(2-2) The MDS75 rectifier module frame cover produced by the injection molding machine is placed face down on the second shaping positioning plate 6, and the stroke of the shaping tool is the stroke S of the shaping tool determined in step (3); The press presses down the frame cover of the MDS75 rectifier module, so that the frame cover of the MDS75 rectifier module is deformed in the reverse direction, which completely offsets the deformation amount of the cooling and shrinkage of the frame cover of the rectifier module;
(2-3)反向变形的MDS75整流模块框盖冷却,冷却后为完全平直状态。(2-3) The frame cover of the reversely deformed MDS75 rectifier module is cooled and completely flat after cooling.
冲压槽的高度要大于反向变形的行程S
终,保证反向变形行程。
The height of the punching groove should be greater than the stroke S of the reverse deformation to ensure the reverse deformation stroke.
Claims (10)
- 一种整流模块框盖的制备方法,其特征是,所述制备方法为:A preparation method of a rectifier module frame cover, characterized in that the preparation method is:(1)利用整形工装调试不同整流模块框盖试验样品,确定反向变形行程S 终 (1) Use the shaping tool to debug the frame cover test samples of different rectifier modules, and determine the end of the reverse deformation stroke S(1-1)将注塑机料斗加满整流模块框盖原材料,调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,射出压力:45MPa,保压压力40MPa;开始注塑工作;(1-1) Fill the hopper of the injection molding machine with the raw materials of the rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, 225°C for the third stage, injection pressure: 45MPa, Holding pressure 40MPa; start injection molding;(1-2)选取注塑机注塑出的整流模块框盖作为试验样品,整流模块框盖试验样品除去胶口、毛刺,此时整流模块框盖试验样品表面温度180~220℃;之后利用整形工装对整流模块框盖试验样品进行整形;(1-2) Select the rectifier module frame cover injected by the injection molding machine as the test sample. The rectifier module frame cover test sample removes the glue and burrs. At this time, the surface temperature of the rectifier module frame cover test sample is 180-220°C; Shape the test sample of the frame cover of the rectifier module;所述整形工装包括手动压力机和整形定位板,手动压力机包括底座,底座上设置成支撑杆,支撑杆上设置机头,机头上设置冲压杆、压柄,压柄旋转带动冲压杆上下运动;冲压杆下端设置冲压头,冲压杆上部设置行程板,行程板上设置限位螺栓,限位螺栓位于行程板下方;机头上设置冲压杆复位装置;The shaping tool includes a manual press and a shaping positioning plate. The manual press includes a base, a support rod is set on the base, a machine head is set on the support rod, a punch rod and a pressure handle are set on the machine head, and the pressure handle rotates to drive the punch rod up and down. Movement; the lower end of the punching rod is provided with a punching head, the upper part of the punching rod is provided with a stroke plate, a limit bolt is set on the stroke plate, and the limit bolt is located under the stroke plate; a punching rod reset device is arranged on the machine head;手动压力机的底座上固定整形定位板,整形定位板上加工有一个冲压槽,冲压槽位于冲压头的正下方;此时整形工装的行程为限位螺栓底部与机头顶板之间的距离,记为S 始; A shaping positioning plate is fixed on the base of the manual press, and a punching slot is machined on the shaping positioning plate, and the punching slot is located directly below the punching head; at this time, the stroke of the shaping tool is the distance between the bottom of the limit bolt and the top plate of the machine head, Recorded as the beginning of S;将整流模块框盖试验样品正面朝下放在整形定位板上,通过手动压力机将整流模块框盖试验样品向下压,使整流模块框盖试验样品反向变形,用于抵消整流模块框盖冷却收缩的变形量;(1-3)待反向变形的整流模块框盖试验样品冷却后,将冷却后的整流模块框盖试验样品与相配套的整流模块框配合之后,查看接缝处有无间隙,来判断向下压的幅度是否得当,具体为:如果整流模块框盖试验样品中部向上鼓起,中部有缝隙时,证明实验反向变形行程大于S 终,下移限位螺栓,减小整形工装的行程; Place the test sample of the rectifier module frame cover face down on the shaping positioning plate, and press the test sample of the rectifier module frame cover down by a manual press to reverse the deformation of the rectifier module frame cover test sample, which is used to offset the cooling of the rectifier module frame cover (1-3) After the rectifier module frame cover test sample to be deformed in reverse is cooled, match the cooled rectifier module frame cover test sample with the matching rectifier module frame, and check whether there are any joints If the middle of the test sample of the rectifier module frame cover bulges upwards and there is a gap in the middle, it proves that the reverse deformation stroke of the experiment is greater than the end of S, and the limit bolt is moved down to reduce The itinerary of plastic tooling;如果整流模块框盖试验样品中部向下凹陷,两端向上翘起时,两端有缝隙,证明实验反向变形行程小于S 终,上移限位调节螺栓,增大整形工装的行程; If the middle of the test sample of the rectifier module frame cover is concave downward, and the two ends are raised upward, there are gaps at both ends, which proves that the reverse deformation stroke of the experiment is smaller than the S end , and the limit adjustment bolt is moved upward to increase the stroke of the shaping tool;(1-4)通过调整手动压力机限位螺栓位置,从而控制手动压力机下压的行程,在不同整流模块框盖试验样品上重复步骤(1-2)、(1-3),直到整形冷却后的整流模块框盖试验样品完全平直为止,此时将限位螺栓紧固,手动压力机下压的行程为限位螺栓底部与机头顶板之间的距离,记为S 终; (1-4) By adjusting the position of the limit bolt of the manual press to control the pressing stroke of the manual press, repeat steps (1-2) and (1-3) on the test samples of the frame cover of different rectifier modules until the shaping After cooling, the test sample of the frame cover of the rectifier module is completely straight. At this time, the limit bolt is fastened, and the stroke of the manual press is the distance between the bottom of the limit bolt and the top plate of the machine head, which is recorded as S end ;(2)连续制备无变形整流模块框盖(2) Continuous preparation of non-deformation rectifier module frame cover(2-1)将注塑机料斗加满整流模块框盖原材料,调整注塑机工艺参数,温度设置为:喷嘴270℃,一段255℃,二段240℃,三段225℃,射出压力:45MPa,保压压力40MPa,开始注塑工作;(2-1) Fill the hopper of the injection molding machine with the raw materials of the rectifier module frame cover, adjust the process parameters of the injection molding machine, and set the temperature to: 270°C for the nozzle, 255°C for the first stage, 240°C for the second stage, 225°C for the third stage, injection pressure: 45MPa, The holding pressure is 40MPa, and the injection molding work is started;(2-2)注塑机后续生产的整流模块框盖正面朝下放在所述整形定位板上,整形工装的行程为步骤(3)所确定的整形工装的行程S 终;通过所述手动压力机将整流模块框盖向下压,使整流模块框盖反向变形,用于抵消整流模块框盖冷却收缩的变形量; (2-2) The rectifier module frame cover produced by the injection molding machine is placed face down on the shaping positioning plate, and the stroke of the shaping tool is the stroke S of the shaping tool determined in step (3); Press down the rectifier module frame cover to reversely deform the rectifier module frame cover, which is used to offset the deformation of the rectifier module frame cover due to cooling and shrinkage;(2-3)反向变形的整流模块框盖冷却,冷却后为完全平直状态。(2-3) The frame cover of the reversely deformed rectifier module is cooled, and is completely flat after cooling.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述整流模块框盖原材料包括:95wt%PBT、5wt%PBT回收料。The method for preparing a rectifier module frame cover according to claim 1, wherein the raw materials of the rectifier module frame cover include: 95wt% PBT and 5wt% PBT recycled material.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述整形工装工作前,检查压柄机构是否滑动正常。The method for preparing a frame cover of a rectifier module according to claim 1, wherein, before the shaping tool works, it is checked whether the pressing handle mechanism slides normally.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述整形定位板螺栓固定在手动压力机底座上。The method for preparing a rectifier module frame cover according to claim 1, wherein the shaping positioning plate is bolted to the base of the manual press.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述整形定位块上加工有框盖定位槽,框盖定位槽位于冲压槽上方。The method for preparing a frame cover of a rectifier module according to claim 1, wherein a frame cover positioning groove is processed on the shaping positioning block, and the frame cover positioning groove is located above the punching groove.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述冲压槽的高度大于反向变形的行程S 终。 The method for manufacturing a rectifier module frame cover according to claim 1, wherein the height of the punching groove is greater than the stroke end S of the reverse deformation.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述整形定位板与冲压头的材质为铝合金。The method for preparing a frame cover of a rectifier module according to claim 1, wherein the shaping positioning plate and the punching head are made of aluminum alloy.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述冲压头为圆柱形。The method for preparing a frame cover of a rectifier module according to claim 1, wherein the punching head is cylindrical.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,所述冲压头倒U形结构。The method for preparing a frame cover of a rectifier module according to claim 1, wherein the punching head has an inverted U-shaped structure.
- 根据权利要求1所述的整流模块框盖的制备方法,其特征是,注塑阶段的保压时间为5-10s。The method for preparing a rectifier module frame cover according to claim 1, wherein the pressure holding time in the injection molding stage is 5-10s.
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