CN220576653U - Be used for two board welding jig - Google Patents
Be used for two board welding jig Download PDFInfo
- Publication number
- CN220576653U CN220576653U CN202321014160.2U CN202321014160U CN220576653U CN 220576653 U CN220576653 U CN 220576653U CN 202321014160 U CN202321014160 U CN 202321014160U CN 220576653 U CN220576653 U CN 220576653U
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- China
- Prior art keywords
- jig
- welding
- layer
- welding machine
- fixture
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 67
- 238000009434 installation Methods 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000004033 plastic Substances 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 8
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a welding jig for double plates, which is divided into an upper jig and a lower jig, wherein the opposite surfaces of the upper jig and the lower jig are matched with the close surface of a clamping plate box door; the double plates are fixed on the upper jig and the lower jig; a heating plate for welding passes through the upper jig and the lower jig; the method is characterized in that: the upper jig and the lower jig are formed by two layers, wherein one layer is a welding machine installation layer, the other layer is a fixture installation layer, and a gap is reserved between the two layers for installing a fixture positioning block and a movable fixture; the two layers are fixedly connected through a connecting column; and a locating pin is arranged on one surface, which is contacted with the welding machine, of the back surface of the welding machine installation layer. The welding jig has the advantages that the welding machine is required to be modified while the positioning pins are added to the welding jig, so that the positioning pins on the jig can be matched with the upper holes of the welding machine. The welding jig is made into double stations, and the precision and the flatness requirements on the jig are higher.
Description
Technical Field
The utility model relates to a clamp, in particular to a clamp for welding double plates.
Background
The welding machine for plastic products is used for melting plastics and then butting two pieces of plastics which need to be butted. However, since the welding machine is large, it is impossible to individually design each molded plastic product, and therefore, it is thought to use a welding jig, which aims at that, in terms of different processing objects, only the welding jig needs to be replaced without replacing equipment; however, the welding jigs on the market are various, and when the welding jigs are put on the welding machine each time, a great deal of manpower is required to debug the accuracy of the welding jigs on the welding machine because the product accuracy requirement is higher. The traditional welding jig adopts a single-station design, and the production efficiency is low. Traditional welding jig adopts fine setting formula backup structure, and in the welding process, the product shifts easily. At present, a double-plate welding jig which is convenient to install and high in accuracy is not designed on the market.
Disclosure of Invention
The utility model aims to provide a welding jig for double plates, which aims to solve the problems that a welding machine is difficult to position and the double plates are difficult to fix when used for double plates with various shapes.
To achieve the above object, the present utility model is achieved by: the double plates are formed by combining and welding two plates, the welding jig is divided into an upper jig and a lower jig, and opposite surfaces of the upper jig and the lower jig are matched with the close surface of a clamping plate box door; the double plates are fixed on the upper jig and the lower jig; a heating plate for welding passes through the upper jig and the lower jig; the method is characterized in that: the upper jig and the lower jig are formed by two layers, wherein one layer is a welding machine installation layer, the other layer is a fixture installation layer, and a gap is reserved between the two layers for installing a fixture positioning block and a movable fixture; the two layers are fixedly connected through a connecting column; and a locating pin is arranged on one surface, which is contacted with the welding machine, of the back surface of the welding machine installation layer.
The technical scheme is further improved, and a movable connecting rod is arranged between the upper jig and the lower jig; the movable connecting rod is arranged on the opposite surface of the clamp layer.
The technical proposal is further improved, the clamping hand of the movable clamp penetrates through the clamp mounting layer and is movably connected with the double plates; the driving part of the movable clamp is fixedly arranged on the back surface of the clamp mounting layer; the fixture positioning block is arranged on the front surface of the fixture mounting layer. The movable clamp adopts an air cylinder as a driving part.
The technical scheme is further improved, and the fixture mounting layer is provided with a dismounting handle.
The technical scheme is further improved, and the welding jig is arranged in a double-station mode.
The operation steps of the utility model are that firstly, the double-plate is placed on the upper jig and the lower jig, then the position of the positioning block of the jig is adjusted according to the position of the double-plate, the clamping force of the driving part of the movable jig is set according to the strength of plastic, then the upper jig and the lower jig are opposite, and the accurate positioning is realized through the movable connecting rod, and at the moment, the positioning of the upper jig and the lower jig is realized. And finally, the whole jig is accurately connected with an upper die of the welding machine through a locating pin of the upper jig. At this time, the upper die is pressed down, and the lower jig is naturally and accurately positioned on the lower die of the welding machine; further fixing the lower jig; after the fixing is completed, the movable connecting rod between the upper jig and the lower jig is loosened, so that perfect positioning is realized.
The utility model has simple integral structure and convenient operation, and particularly, when different door plates of the card box are required to be manufactured, the installation layer of the welding machine is not required to be replaced; when the clamp installation layer is manufactured, only the clamp positioning block and the movable clamp are required to be adjusted; of course, the clamp positioning block can also be made movable, so that fine adjustment positioning can be realized for the card box door plate with little variation. In addition, a movable connecting rod is arranged between the upper jig and the lower jig; the installation is more convenient, the upper jig and the lower jig are not required to be positioned, and the lower jig is naturally in place. The movable clamp is arranged to be pneumatic, so that clamping force can be set, and damage of the clamp to the door plate of the card box is avoided. The fixture mounting layer is provided with a disassembling handle for convenient carrying.
Drawings
FIG. 1 is a schematic view of the present utility model after connection to a welder.
Fig. 2 is a schematic diagram of combining the upper and lower jigs.
Fig. 3 shows a bonding tool for a bonding machine mounting layer without an upper tool.
In the figure, 1 is an upper die of a welding machine, 2 is an upper jig, 3 is a welding heating plate, 4 is a lower jig, and 5 is a lower die of the welding machine; 21 is the welding machine mounting layer of the upper jig, 22 is the fixture mounting layer of the upper jig, 23 is the movable connecting rod of the upper jig, 24 is the upper jig connecting column; 41 is the welding machine mounting layer of the lower jig, 42 is the fixture mounting layer of the lower jig, 43 is the movable connecting cap of the lower jig, and 44 is the connecting column of the lower jig.
Detailed Description
To further illustrate the features of the present utility model, the following is further described with reference to the accompanying drawings:
as shown in the figure, the welding jig for the double plates is arranged on a welding machine and is divided into an upper jig 2 and a lower jig 4, and the opposite surfaces of the upper jig and the lower jig are matched with the close surface of a clamping plate box door; the double plates are fixed on the upper jig 2 and the lower jig 4; the upper jig and the lower jig are provided with a heating plate 3 for a welding machine, when the welding heating plate is arranged between the upper jig and the lower jig, an upper die and a lower die of the welding machine are combined, the heating plate 3 of the welding machine is clamped for a certain time, the plastic plates on the upper jig and the lower jig are melted, then the heating plate 3 of the welding machine is opened, the upper die and the lower die of the welding machine are combined again, and the upper jig and the plastic plates on the lower jig are compatible. And further the plastic is shaped after curing. At this time, the upper jig and the lower jig loosen the air cylinder, and the worker takes down the plastic plate, so that the two original split plates are combined into one plate.
For convenient installation and replacement, the upper jig 2 and the lower jig 4 are composed of two layers, wherein one layer is a welding machine installation layer 21, the other layer is a clamp installation layer 22, and a gap is reserved between the two layers for installing a clamp positioning block and a movable clamp 25; the two layers are fixedly connected through connecting columns (24, 44); and a locating pin is arranged on one surface, which is contacted with the welding machine, of the back surface of the welding machine installation layer. In order to facilitate the installation and positioning on the welding machine, a movable connecting rod 23 is arranged between the upper jig and the lower jig; the movable connecting rods 23 are mounted on opposite sides of the clamp layer.
In order to accelerate the working efficiency, the welding jig can be provided with double stations.
Claims (6)
1. The welding jig is divided into an upper jig and a lower jig, and the opposite surfaces of the upper jig and the lower jig are matched with the close surface of the clamping plate box door; the double plates are fixed on the upper jig and the lower jig; a heating plate for welding passes through the upper jig and the lower jig; the method is characterized in that: the upper jig and the lower jig are formed by two layers, wherein one layer is a welding machine installation layer, the other layer is a fixture installation layer, and a gap is reserved between the two layers for installing a fixture positioning block and a movable fixture; the two layers are fixedly connected through a connecting column; and a locating pin is arranged on one surface, which is contacted with the welding machine, of the back surface of the welding machine installation layer.
2. The jig for double plate welding according to claim 1, wherein: a movable connecting rod is arranged between the upper jig and the lower jig; the movable connecting rod is arranged on the opposite surface of the clamp layer.
3. The jig for double plate welding according to claim 1, wherein: the clamping hand of the movable clamp penetrates through the clamp mounting layer and is movably connected with the double plates; the driving part of the movable clamp is fixedly arranged on the back surface of the clamp mounting layer; the fixture positioning block is arranged on the front surface of the fixture mounting layer.
4. The jig for double plate welding according to claim 1, wherein: the fixture mounting layer is provided with a dismounting handle.
5. The jig for double plate welding according to claim 1, wherein: the welding jig is arranged at double positions.
6. A jig for double plate welding according to claim 3, wherein: the movable clamp adopts an air cylinder as a driving part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321014160.2U CN220576653U (en) | 2023-04-28 | 2023-04-28 | Be used for two board welding jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321014160.2U CN220576653U (en) | 2023-04-28 | 2023-04-28 | Be used for two board welding jig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220576653U true CN220576653U (en) | 2024-03-12 |
Family
ID=90108299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321014160.2U Active CN220576653U (en) | 2023-04-28 | 2023-04-28 | Be used for two board welding jig |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220576653U (en) |
-
2023
- 2023-04-28 CN CN202321014160.2U patent/CN220576653U/en active Active
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| GR01 | Patent grant |