WO2022037069A1 - Single-roller adjustable manual walnut-shelling machine - Google Patents

Single-roller adjustable manual walnut-shelling machine Download PDF

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Publication number
WO2022037069A1
WO2022037069A1 PCT/CN2021/083794 CN2021083794W WO2022037069A1 WO 2022037069 A1 WO2022037069 A1 WO 2022037069A1 CN 2021083794 W CN2021083794 W CN 2021083794W WO 2022037069 A1 WO2022037069 A1 WO 2022037069A1
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WIPO (PCT)
Prior art keywords
pulley
roller
walnut
extrusion
casing
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PCT/CN2021/083794
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French (fr)
Chinese (zh)
Inventor
张燕
许阐
张辉
马雨莹
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海南大学
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Publication of WO2022037069A1 publication Critical patent/WO2022037069A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts

Definitions

  • the invention relates to the technical field of walnut shelling, in particular to a single-roller adjustable hand-cranked walnut shelling machine.
  • Walnut is a kind of dried fruit with extremely high nutritional value.
  • breaking the shell and taking the kernels has become a very troublesome walnut processing step.
  • walnut shelling machines on the market, most of which are mainly large-scale factory equipment. Such equipment is generally produced for walnut products. The factory is equipped with, the price is not cheap.
  • most of the farmers who grow walnuts in our country cannot afford to buy such machines, so they still mainly use manual shelling.
  • the present invention is to provide a single-roller adjustable hand-cranked walnut sheller, which is dehulled by a hand-crank drive device, has a simple structure, and is suitable for farmers to use.
  • the sheller adapts to different sizes of walnuts.
  • a single-roller adjustable hand-cranked walnut sheller comprising a shell, a hopper and an extrusion device, the shell is communicated with the hopper, and the extrusion device is arranged in an outer box and below the discharge port of the hopper ,
  • the squeezing device includes a squeezing plate, a squeezing roller and a rocker, the squeezing roller and the rocker are fixedly connected, the squeezing plate and the rocker are respectively rotatably connected to the shell, and the squeezing
  • a channel for squeezing walnuts is formed between the pressing roller and the pressing plate, and the casing is provided with an adjusting device that drives the pressing plate to rotate toward or away from the pressing roller.
  • the pressing plate is in the shape of an inclined square step
  • the rotation axis of the pressing roller is parallel to the step of the pressing plate
  • the pressing roller is a square cylinder with rounded edges
  • the sides of the square cylinder are provided with grooves with inclined bottoms, the bottom depths of the grooves gradually decrease along the rotation direction of the squeezing roller when walnuts are squeezed, and the length of the grooves is the same as the length of the square cylinders.
  • the adjusting device includes a connecting bolt and a nut provided on the casing, the bolt penetrates the nut and is threadedly connected therewith, and one end of the bolt extends into the casing to support the lower part of the pressing plate.
  • the housing includes a vertical part and an inclined part that are connected as a whole, the vertical part is connected with the hopper, and the inclined angle of the inclined part and the horizontal plane is 30-60°.
  • the base includes a support rod and a support base, the support base is provided with a mounting hole, the support rod is fixed on the support base, and the upper end of the support rod is connected to the housing .
  • the adjusting device includes a conveying pipe, an impeller, a first hydraulic telescopic rod, a second hydraulic telescopic rod, a one-way valve and a bypass valve, and the feeding end of the conveying pipe is communicated with the discharging port of the hopper, so
  • the rocker drives the impeller to rotate through the transmission system and drives the periodic opening and closing of the bypass valve.
  • the impeller is arranged on the side wall of the conveying pipe and is used to drive the walnuts down from the discharge port of the conveying pipe one by one.
  • a plurality of the first hydraulic telescopic rods communicate with each other and surround the discharge port of the conveying pipe.
  • the first hydraulic telescopic rods communicate with the second hydraulic telescopic rods through a one-way valve and a bypass valve respectively.
  • One end of the second hydraulic telescopic rod is rotatably connected with the casing, and the other end is rotatably connected with the pressing plate.
  • the upper end of the pressing plate is rotatably connected with the casing through a connecting shaft. Spring that turns upwards.
  • the impeller includes a runner and a blade, the runner is arranged at the opening, the number of the blades is 3, and the blades are equally spaced along the circumferential direction. It is fixed on the runner, and the plane where the blades are located is parallel to the axis of the runner.
  • the bypass valve includes a valve body, a valve core and a rotating shaft.
  • the two ends of the valve body are provided with liquid inlet and outlet ports, and the middle part is provided with a spherical cavity communicating with the liquid inlet and outlet ports.
  • There is the valve core the valve core is spherical and provided with through holes penetrating both ends, the rotating shaft is fixedly connected with the valve core, and one end of the rotating shaft extends out of the valve body.
  • the transmission system includes a first pulley, a second pulley, a third pulley, a tower pulley, a first belt, a second belt and a third belt
  • the first pulley is fixedly connected with the rocker
  • the The second pulley is fixedly connected to the impeller
  • the third pulley is connected to the rotating shaft of the bypass valve
  • the tower pulley includes a large pulley and two small pulleys
  • the first belt is wound around the first pulley and the large pulley
  • the second pulley is wound around one small pulley and the second pulley
  • the third belt is wound around the other small pulley and the third pulley.
  • the discharge port under the hopper is connected to the shell, and the walnuts to be shelled come out through the discharge port of the hopper and enter the shell.
  • the extruding device is located below the discharge port of the hopper, and the walnuts squeezed into the shell enter the channel of the extruding device for extruding the walnuts, and the extruding device is used for extruding the walnuts to remove the walnuts.
  • the extrusion plate is rotatably connected with the casing, and the casing is provided with an adjustment device for driving the rotation of the extrusion plate, and the rotation angle of the extrusion plate is adjusted by the adjustment device, thereby adjusting the distance between the extrusion plate and the extrusion roller, Thereby, the width of the channel for extruding walnuts can be adjusted, so that the hand-operated walnut shelling machine can be adapted to walnuts of different sizes.
  • FIG. 1 is a schematic diagram of the three-dimensional structure of a single-roller adjustable hand-cranked walnut sheller according to Embodiment 1 of the present invention
  • FIG. 2 is a schematic cross-sectional structural diagram of the extrusion device and the adjustment device according to Embodiment 1 of the present invention
  • FIG. 3 is a schematic three-dimensional structure diagram of the extrusion device according to Embodiment 1 of the present invention.
  • FIG. 4 is a schematic cross-sectional structural diagram of the extrusion device and the adjustment device according to Embodiment 2 of the present invention.
  • FIG. 5 is a schematic cross-sectional structural diagram of a bypass valve according to Embodiment 2 of the present invention.
  • FIG. 6 is a schematic diagram of the connection between the first hydraulic telescopic rod and the second hydraulic telescopic rod according to Embodiment 2 of the present invention.
  • a single-roll adjustable hand-cranked walnut sheller includes a casing 1, a hopper 2 and a pressing device 3, the casing 1 is communicated with the hopper 2, and the pressing device 3 is provided with
  • the extrusion device 3 includes a extrusion plate 4, a extrusion roller 5 and a rocker 6, and the extrusion roller 5 and the rocker 6 are fixedly connected
  • the pressing plate 4 and the rocker 6 are respectively connected in rotation with the casing 1, a channel for squeezing walnuts is formed between the pressing roller 5 and the pressing plate 4, and the casing 1 is provided with a drive to drive the pressing.
  • the plate 4 is rotated towards or away from the adjustment device 7 in the direction of the squeeze rollers.
  • the discharge port under the hopper 2 is connected to the shell 1
  • the walnuts to be shelled come out through the discharge port of the hopper 2 and enter the shell 1.
  • the outer shell 1 is provided with an extrusion device 3, and the extrusion device 3 is located below the discharge port of the hopper 2.
  • the walnuts squeezed into the outer shell 1 enter the channel of the extrusion device 3 for extruding walnuts, and the extrusion device 3 is used for extruding walnuts. Shell the walnuts.
  • the squeezing device 3 includes a squeezing plate 4, a squeezing roller 5 and a rocker 6.
  • the rocker of the rocker 6 is manually rotated, and the squeezing roller 5 and the rocker 6 are fixedly connected, thereby driving the squeezing roller 5 is rotated, a channel for squeezing walnuts is formed between the squeezing roller 5 and the squeezing plate 4, and the walnuts are squeezed by the squeezing roller 5 and the squeezing plate 4 when passing through the channel, thereby removing the walnuts.
  • the extrusion plate 4 is rotatably connected with the casing 1.
  • the casing 1 is provided with an adjustment device 7 that drives the extrusion plate 4 to rotate.
  • the distance between the squeezing rollers 5 is adjusted to adjust the channel width for squeezing walnuts, so that the hand-operated walnut shelling machine can adapt to different sizes of walnuts.
  • One end of the adjusting device 7 can be connected to the casing 1 , and the other end supports the pressing plate 4 , and the rotation angle of the pressing plate 4 is driven by the expansion and contraction of the adjusting device 7 .
  • the pressing plate 4 is in the shape of an inclined square step
  • the rotation axis of the pressing roller 5 is parallel to the step of the pressing plate 4
  • the pressing roller 5 has a rounded edge 9.
  • a square cylinder the side of the square cylinder is provided with a groove 8 with an inclined bottom, the depth of the bottom of the groove 8 is gradually reduced along the rotation direction of the extrusion roller 5 when the walnut is squeezed, and the length of the groove 8 The same length as the square cylinder.
  • the walnuts fall from the hopper 2 and then fall onto the extrusion plate 4.
  • the extrusion plate 4 is in the shape of an inclined square step. The walnuts fall down along the extrusion plate 4 into the channel for extruding walnuts.
  • the extrusion roller 5 is a rib.
  • the edge of the groove 8 catches the walnut, and the roller is continuously and slowly rotated to squeeze and remove the shell 1 on the edge of the walnut, which can effectively remove the walnut shell 1, and is not easy to smash the walnut.
  • the adjusting device 7 includes a connecting bolt 10 and a nut 11 provided on the casing 1 , the bolt 10 penetrates the nut 11 and is threadedly connected with it, and one end of the bolt 10 extends into the casing 1 to support the below the extrusion plate 4.
  • Rotating the bolt 10 can adjust the length of the bolt 10 extending into the housing 1 , thereby adjusting the angle at which the pressing plate 4 is pushed to rotate.
  • the pressing plate 4 is pressed on the bolts 10 when rotated by the pressing force, the supporting force of the bolts 10 is stable, and the walnuts are stably removed.
  • the adjusting device 7 is composed of only a small number of components and has a simple structure.
  • the housing 1 includes a vertical portion 12 and an inclined portion 13 that are integrally connected, the vertical portion 12 is connected to the hopper 2 , and the inclined portion 13 is inclined at an angle of 30-60° to the horizontal plane.
  • the shelled walnuts fall out from the inclined part 13 in the shell 1, and a receiving bucket can be placed under the inclined part 13 to catch the shelled walnuts.
  • the base 14 includes a support rod 15 and a support base 16, the support base 16 is provided with a mounting hole, the support rod 15 is fixed on the support base 16, the support rod The upper end of 15 is connected to the casing 1 . It is convenient for installation and placement of the device, and improves the fixation and stability of the device. Increase the height of the unit to facilitate the collection of walnuts after shelling.
  • the adjusting device 7 includes a conveying pipe 17 , an impeller 18 , a first hydraulic telescopic rod 19 , a second hydraulic telescopic rod 20 , a one-way valve 21 and a side Through valve 22, the feed end of the conveying pipe 17 is communicated with the discharge port of the hopper 2, the rocker 6 drives the impeller 18 to rotate through the transmission system and drives the periodic opening and closing of the bypass valve 22 , the impeller 18 is arranged on the side wall of the conveying pipe 17 to drive the walnuts to be discharged one by one from the outlet of the conveying pipe 17 , and a plurality of the first hydraulic telescopic rods 19 communicate with each other and surround the conveying pipe 17
  • the first hydraulic telescopic rod 19 communicates with the second hydraulic telescopic rod 20 through the one-way valve 21 and the bypass valve 22 respectively, and one end of the second hydraulic telescopic rod 20 is rotatably connected to the casing 1, The other end
  • the cross section of the conveying pipe 17 allows walnuts to pass through.
  • An impeller 18 is arranged in the conveying pipe 17. When the rocker 6 rotates, the impeller 18 is driven to rotate by the transmission system and drives the periodic opening and closing of the bypass valve 22. When the impeller 18 rotates, the blades 24 push the walnuts to move down along the conveying pipe 17 , and the two blades 24 move downward with the walnuts sandwiched one behind the other.
  • a plurality of the first hydraulic telescopic rods 19 communicate with each other and surround the discharge port of the conveying pipe 17 . The first hydraulic telescopic rods 19 are in an extended state in a natural state.
  • the adjusting device 7 can adjust the position of the extrusion plate 4 according to the diameter of the walnut.
  • the extrusion channel of the walnut is automatically adjusted to increase, and the extrusion channel of the walnut is reduced when the diameter of the walnut is small.
  • the bypass valve 22 and the impeller 18 are driven by the same power source, which is convenient to control the opening and closing time of the valve corresponding to the rotational position of the impeller 18 .
  • the bypass valve 22 is opened so that the hydraulic oil of the second hydraulic telescopic rod 20 flows back to the first hydraulic telescopic rod 19.
  • the bypass valve 22 is in a closed state from the rod 19 to the next walnut contacting the first hydraulic telescopic rod 19 .
  • the hydraulic oil can flow from the one-way valve 21 to the second hydraulic telescopic rod 20 but cannot flow backwards, and is fixed firmly after the rotation angle of the squeeze plate 4 is adjusted.
  • the next walnut enters the position in contact with the first hydraulic telescopic rod 19, and the above steps are repeated until all the walnuts are shelled.
  • a plurality of adjusting devices 7 can be arranged at the bottom of the hopper 2 to perform multi-thread processing and improve the processing efficiency.
  • the casing 1 is provided with a spring that pushes the pressing plate 4 to rotate upwards. One end of the spring is connected to the pressing plate 4 and the other end is connected to the casing 1. The spring pushes the pressing plate 4 to restore stability.
  • an opening 23 is provided on one side of the conveying pipe 17
  • the impeller 18 includes a runner 25 and blades 24
  • the runner 25 is arranged at the opening 23
  • a part of the blades 24 of the impeller 18 is located in the conveying pipe 17
  • the other part is outside the conveying pipe 17, the number of the blades 24 is 3, the blades 24 are fixed on the runner 25 at equal intervals in the circumferential direction, and the plane where the blades 24 are located is the axis of the runner 25.
  • Hearts are parallel.
  • the included angle between the blades 24 is 120 degrees, and 3 walnuts are pushed downward every one rotation, and the walnut output interval is constant, which is convenient for control.
  • the bypass valve 22 includes a valve body 26 , a valve core 27 and a rotating shaft 28 .
  • the two ends of the valve body 26 are provided with liquid inlet and outlet ports 29 , and the middle portion is provided with a spherical cavity communicating with the liquid inlet and outlet ports 29 .
  • the spherical cavity is provided with the valve core 27, the valve core 27 is spherical and has through holes 30 penetrating both ends, the rotating shaft 28 is fixedly connected with the valve core 27, and one end of the rotating shaft 28 extends out of the valve body 26.
  • the rotating shaft 28 rotates, the valve core 27 is driven to rotate.
  • the bypass valve 22 forms a passage, and the second hydraulic telescopic rod 20 returns to the first hydraulic telescopic rod 19 .
  • One end of the rotating shaft 28 protrudes out of the valve body 26 , so that the rotating shaft 28 can be easily operated to drive the valve core 27 to rotate.
  • the valve core 27 is in contact with the inner wall of the spherical cavity.
  • the transmission system includes a first pulley 31 , a second belt 36 pulley 32 , a third belt 37 pulley 33 , a tower pulley 34 , a first belt 35 , a second belt 36 and a third belt 37 .
  • the pulley 31 is fixedly connected with the rocker 6
  • the second belt 36 pulley 32 is fixedly connected with the impeller 18
  • the third belt 37 pulley 33 is connected with the rotating shaft 28 of the bypass valve 22
  • the pulley includes a large pulley 38 and two small pulleys 39
  • the first belt 35 is wound around the first pulley 31 and the large pulley 38
  • the second belt 36 pulley 32 is wound around a small pulley 39 and the second belt 36 pulley 32
  • the third belt 37 is wound around another small pulley 39 and the third belt 37 pulley 33.
  • the size of the large pulley 38 and the small pulley 39 means that the diameter of the large pulley 38 is larger than the diameter of the small pulley 39 .
  • the rocker 6 rotates, it drives the first pulley 31 to rotate, and the first pulley 31 drives the tower pulley to rotate through the first belt 35.
  • the diameter of the first pulley 31 is smaller than the diameter of the large pulley 38 of the tower wheel.
  • the large pulley 38 and the small pulley on the tower wheel 39 rotates synchronously, the diameter of the large pulley 38 is larger than the diameter of the small pulley 39, and then driving the second belt 36 pulley 32 and the third belt 37 pulley 33 through the small pulley 39 can reduce the output speed.
  • the two small pulleys 39 on the tower wheel have the same diameter, and the second belt 36 pulley 32 and the third belt 37 pulley 33 are respectively driven by the small pulleys 39 to rotate. Thereby, the shaft 28 and the impeller 18 of the valve are driven to rotate.

Abstract

A single-roller adjustable manual walnut-shelling machine, which comprises a housing (1), a hopper (2) and an extrusion device (3); the housing (1) is in communication with the hopper (2), and the extrusion device (3) is provided in the housing (1) and is located below a discharge port of the hopper (2); the extrusion device (3) comprises an extrusion plate (4), an extrusion roller (5) and a turning handle (6); the extrusion roller (5) is fixedly connected to the turning handle (6); the extrusion plate (4) is rotatably connected to the housing (1); the extrusion roller (5) and the extrusion plate (4) form a channel therebetween for extruding walnuts; and an adjustment device (7) which drives the extrusion plate (4) to rotate is provided on the housing (1). The single-roller adjustable manual walnut-shelling machine carries out shelling by means of a manual drive device, has a simple structure, and is suitable for farmers to use. By means of adjusting the size of the walnut-extruding channel, the shelling machine can adapt to walnuts of various sizes.

Description

一种单辊可调手摇式核桃去壳机A single-roller adjustable hand-cranked walnut sheller 技术领域technical field
本发明涉及核桃去壳技术领域,特别涉及一种单辊可调手摇式核桃去壳机。The invention relates to the technical field of walnut shelling, in particular to a single-roller adjustable hand-cranked walnut shelling machine.
背景技术Background technique
核桃是一种营养价值极高的干果,深受人们喜爱,在我国有着十分广泛的种植,年产量更是达到170万t以上,我国许多省份的农户都以种植核桃为生,但在核桃加工过程中由于其外壳坚硬,破壳取仁变成了一个让人十分头疼的核桃加工步骤,目前市面已有核桃去壳机器,大多以大型工厂设备为主,这类设备一般为核桃产品加工生产的工厂所配备,价格不菲。而我国大多数种植核桃的农户无力购买这类机器,所以仍然以手动去壳为主。Walnut is a kind of dried fruit with extremely high nutritional value. In the process, due to its hard shell, breaking the shell and taking the kernels has become a very troublesome walnut processing step. At present, there are walnut shelling machines on the market, most of which are mainly large-scale factory equipment. Such equipment is generally produced for walnut products. The factory is equipped with, the price is not cheap. However, most of the farmers who grow walnuts in our country cannot afford to buy such machines, so they still mainly use manual shelling.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术,本发明在于提供一种单辊可调手摇式核桃去壳机,通过手摇驱动装置进行去壳,结构简单,适合农户使用,可以通过调节挤压核桃通道的大小使去壳机适应不同大小的核桃。Aiming at the above-mentioned prior art, the present invention is to provide a single-roller adjustable hand-cranked walnut sheller, which is dehulled by a hand-crank drive device, has a simple structure, and is suitable for farmers to use. The sheller adapts to different sizes of walnuts.
本发明的技术方案是这样实现的:The technical scheme of the present invention is realized as follows:
一种单辊可调手摇式核桃去壳机,包括外壳、料斗和挤压装置,所述外壳与所述料斗连通,所述挤压装置设于外盒内并位于料斗的出料口下方,所述挤压装置包括挤压板、挤压辊和摇杆,所述挤压辊和所述摇杆固定连接,所述挤 压板和摇杆分别与所述外壳转动连接,所述挤压辊和挤压板之间形成挤压核桃的通道,所述外壳设有驱动所述挤压板向靠近或远离挤压辊方向转动的调节装置。A single-roller adjustable hand-cranked walnut sheller, comprising a shell, a hopper and an extrusion device, the shell is communicated with the hopper, and the extrusion device is arranged in an outer box and below the discharge port of the hopper , the squeezing device includes a squeezing plate, a squeezing roller and a rocker, the squeezing roller and the rocker are fixedly connected, the squeezing plate and the rocker are respectively rotatably connected to the shell, and the squeezing A channel for squeezing walnuts is formed between the pressing roller and the pressing plate, and the casing is provided with an adjusting device that drives the pressing plate to rotate toward or away from the pressing roller.
进一步的,所述挤压板呈倾斜的方形阶梯状,所述挤压辊的回转轴心与挤压板的阶梯平行,所述挤压辊为棱边带有圆角的方形柱体,所述方形柱体的侧边设有底部倾斜的凹槽,所述凹槽底部深度顺着挤压核桃时挤压辊转动方向逐渐减小,所述凹槽长度与方形柱体长度相同。Further, the pressing plate is in the shape of an inclined square step, the rotation axis of the pressing roller is parallel to the step of the pressing plate, and the pressing roller is a square cylinder with rounded edges, so The sides of the square cylinder are provided with grooves with inclined bottoms, the bottom depths of the grooves gradually decrease along the rotation direction of the squeezing roller when walnuts are squeezed, and the length of the grooves is the same as the length of the square cylinders.
进一步的,所述调节装置包括连接螺栓和设于所述外壳的螺母,所述螺栓贯穿所述螺母并与之螺纹连接,所述螺栓伸入外壳的一端支撑所述挤压板下方。Further, the adjusting device includes a connecting bolt and a nut provided on the casing, the bolt penetrates the nut and is threadedly connected therewith, and one end of the bolt extends into the casing to support the lower part of the pressing plate.
进一步的,所述外壳包括连接为一体的竖直部和倾斜部,所述竖直部与所述料斗连接,所述倾斜部与水平面倾斜角为30~60°。Further, the housing includes a vertical part and an inclined part that are connected as a whole, the vertical part is connected with the hopper, and the inclined angle of the inclined part and the horizontal plane is 30-60°.
进一步的,还包括底座,所述底座包括支撑杆和支撑座,所述支撑座设有安装圆孔,所述支撑杆固定在所述支撑座上,所述支撑杆的上端与所述外壳连接。Further, it also includes a base, the base includes a support rod and a support base, the support base is provided with a mounting hole, the support rod is fixed on the support base, and the upper end of the support rod is connected to the housing .
进一步的,所述调节装置包括输送管、叶轮、第一液压伸缩杆、第二液压伸缩杆、单向阀和旁通阀,所述输送管的进料端与料斗的出料口连通,所述摇杆通过传动系统驱动所述叶轮旋转和驱动所述旁通阀的周期性开启和关闭,所述叶轮设于所述输送管侧壁用于驱动核桃逐个向下从输送管的出料口排出,若干所述第一液压伸缩杆相互连通且环绕在所述输送管的出料口,所述第一液压伸缩杆分别通过单向阀和旁通阀与第二液压伸缩杆连通,所述第二液压伸缩杆一端与所述外壳转动连接,另一端与所述挤压板转动连接,所述挤压板上端通过连接轴与外壳转动连接,所述外壳内设有推动所述挤压板向上转动的弹簧。Further, the adjusting device includes a conveying pipe, an impeller, a first hydraulic telescopic rod, a second hydraulic telescopic rod, a one-way valve and a bypass valve, and the feeding end of the conveying pipe is communicated with the discharging port of the hopper, so The rocker drives the impeller to rotate through the transmission system and drives the periodic opening and closing of the bypass valve. The impeller is arranged on the side wall of the conveying pipe and is used to drive the walnuts down from the discharge port of the conveying pipe one by one. To discharge, a plurality of the first hydraulic telescopic rods communicate with each other and surround the discharge port of the conveying pipe. The first hydraulic telescopic rods communicate with the second hydraulic telescopic rods through a one-way valve and a bypass valve respectively. One end of the second hydraulic telescopic rod is rotatably connected with the casing, and the other end is rotatably connected with the pressing plate. The upper end of the pressing plate is rotatably connected with the casing through a connecting shaft. Spring that turns upwards.
进一步的,所述输送管一侧设有开口,所述叶轮包括转轮和叶片,所述转 轮设于所述开口处,所述叶片的数量为3个,所述叶片等间距沿圆周方向固定在所述转轮上,所述叶片所在平面与转轮的轴心平行。Further, an opening is provided on one side of the conveying pipe, the impeller includes a runner and a blade, the runner is arranged at the opening, the number of the blades is 3, and the blades are equally spaced along the circumferential direction. It is fixed on the runner, and the plane where the blades are located is parallel to the axis of the runner.
进一步的,所述旁通阀包括阀体、阀芯和转轴,所述阀体的两端设有进出液口,中部设有与所述进出液口连通的球形腔,所述球形腔内设有所述阀芯,所述阀芯为球形且设有贯穿两端的通孔,所述转轴与所述阀芯固定连接,所述转轴一端伸出阀体外。Further, the bypass valve includes a valve body, a valve core and a rotating shaft. The two ends of the valve body are provided with liquid inlet and outlet ports, and the middle part is provided with a spherical cavity communicating with the liquid inlet and outlet ports. There is the valve core, the valve core is spherical and provided with through holes penetrating both ends, the rotating shaft is fixedly connected with the valve core, and one end of the rotating shaft extends out of the valve body.
进一步的,所述传动系统包括第一皮带轮、第二皮带轮、第三皮带轮、塔轮、第一皮带、第二皮带和第三皮带,所述第一皮带轮与所述摇杆固定连接,所述第二皮带轮和所述叶轮固定连接,所述第三皮带轮和所述旁通阀的转轴连接,所述塔轮包括大皮带轮和两个小皮带轮,所述第一皮带绕在第一皮带轮和大皮带轮上,所述第二皮带轮绕在一个小皮带轮和第二皮带轮上,第三皮带绕在另一个小皮带轮和第三皮带轮上。Further, the transmission system includes a first pulley, a second pulley, a third pulley, a tower pulley, a first belt, a second belt and a third belt, the first pulley is fixedly connected with the rocker, the The second pulley is fixedly connected to the impeller, the third pulley is connected to the rotating shaft of the bypass valve, the tower pulley includes a large pulley and two small pulleys, the first belt is wound around the first pulley and the large pulley On the pulley, the second pulley is wound around one small pulley and the second pulley, and the third belt is wound around the other small pulley and the third pulley.
本发明的有益效果在于:The beneficial effects of the present invention are:
将待去壳的核桃放到料斗内,料斗下方的出料口和外壳连通,待去壳的核桃经过料斗的出料口出来进入到外壳内。挤压装置位于料斗的出料口下方,挤入外壳的核桃进入挤压装置用于挤压核桃的通道,挤压装置用于挤压核桃使核桃去壳。挤压过程中手动转动摇杆的摇柄,挤压辊和所述摇杆固定连接,从而带动挤压辊转动,挤压辊和挤压板之间形成挤压核桃的通道,核桃从通道经过时被挤压辊和挤压板挤压,从而将核桃去壳。挤压板与所述外壳转动连接,外壳设有驱动所述挤压板转动的调节装置,通过调节装置来调节挤压板的转动角度,从而调节挤压板与挤压辊之间的距离,从而调节挤压核桃的通道宽度,使手摇式去核桃壳机适应不同大小的核桃。Put the walnuts to be shelled into the hopper, the discharge port under the hopper is connected to the shell, and the walnuts to be shelled come out through the discharge port of the hopper and enter the shell. The extruding device is located below the discharge port of the hopper, and the walnuts squeezed into the shell enter the channel of the extruding device for extruding the walnuts, and the extruding device is used for extruding the walnuts to remove the walnuts. During the extrusion process, manually rotate the rocker handle of the rocker, the extrusion roller and the rocker are fixedly connected, thereby driving the extrusion roller to rotate, and a channel for extruding walnuts is formed between the extrusion roller and the extrusion plate, and the walnuts pass through the channel. When squeezed by squeeze rollers and squeeze plates, the walnuts are shelled. The extrusion plate is rotatably connected with the casing, and the casing is provided with an adjustment device for driving the rotation of the extrusion plate, and the rotation angle of the extrusion plate is adjusted by the adjustment device, thereby adjusting the distance between the extrusion plate and the extrusion roller, Thereby, the width of the channel for extruding walnuts can be adjusted, so that the hand-operated walnut shelling machine can be adapted to walnuts of different sizes.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的优选实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only preferred embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
图1为本发明实施例1的一种单辊可调手摇式核桃去壳机立体结构示意图;1 is a schematic diagram of the three-dimensional structure of a single-roller adjustable hand-cranked walnut sheller according to Embodiment 1 of the present invention;
图2为本发明实施例1的挤压装置和调节装置剖面结构示意图;2 is a schematic cross-sectional structural diagram of the extrusion device and the adjustment device according to Embodiment 1 of the present invention;
图3为本发明实施例1的挤压装置立体结构示意图;3 is a schematic three-dimensional structure diagram of the extrusion device according to Embodiment 1 of the present invention;
图4为本发明实施例2的挤压装置和调节装置剖面结构示意图;4 is a schematic cross-sectional structural diagram of the extrusion device and the adjustment device according to Embodiment 2 of the present invention;
图5为本发明实施例2的旁通阀剖面结构示意图;5 is a schematic cross-sectional structural diagram of a bypass valve according to Embodiment 2 of the present invention;
图6为本发明实施例2的第一液压伸缩杆和第二液压伸缩杆的连接示意图;6 is a schematic diagram of the connection between the first hydraulic telescopic rod and the second hydraulic telescopic rod according to Embodiment 2 of the present invention;
图中,1外壳,2料斗,3挤压装置,4挤压板,5挤压辊,6摇杆,7调节装置,8凹槽,9圆角,10螺栓,11螺母,12竖直部,13倾斜部,14底座,15支撑杆,16支撑座,17输送管,18叶轮,19第一液压伸缩杆,20第二液压伸缩杆,21单向阀,22旁通阀,23开口,24叶片,25转轮,26阀体,27阀芯,28转轴,29进出液口,30通孔,31第一皮带轮,32第二皮带轮,33第三皮带轮,34塔轮,35第一皮带,36第二皮带,37第三皮带,38大皮带轮,39小皮带轮。In the figure, 1 shell, 2 hopper, 3 extrusion device, 4 extrusion plate, 5 extrusion roller, 6 rocker, 7 adjustment device, 8 groove, 9 fillet, 10 bolt, 11 nut, 12 vertical part , 13 inclined part, 14 base, 15 support rod, 16 support seat, 17 delivery pipe, 18 impeller, 19 first hydraulic telescopic rod, 20 second hydraulic telescopic rod, 21 one-way valve, 22 bypass valve, 23 opening, 24 blades, 25 runners, 26 valve bodies, 27 valve cores, 28 shafts, 29 inlet and outlet ports, 30 through holes, 31 first pulleys, 32 second pulleys, 33 third pulleys, 34 tower pulleys, 35 first belts , 36 second belt, 37 third belt, 38 large pulley, 39 small pulley.
具体实施方式detailed description
为了更好理解本发明技术内容,下面提供具体实施例,并结合附图对本发明做进一步的说明。In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention is further described with reference to the accompanying drawings.
实施例1Example 1
参见图1~3,一种单辊可调手摇式核桃去壳机,包括外壳1、料斗2和挤压装置3,所述外壳1与所述料斗2连通,所述挤压装置3设于外盒内并位于料斗2的出料口下方,所述挤压装置3包括挤压板4、挤压辊5和摇杆6,所述挤压辊5和所述摇杆6固定连接,所述挤压板4和摇杆6分别与所述外壳1转动连接,所述挤压辊5和挤压板4之间形成挤压核桃的通道,所述外壳1设有驱动所述挤压板4向靠近或远离挤压辊方向转动的调节装置7。将待去壳的核桃放到料斗2内,料斗2下方的出料口和外壳1连通,待去壳的核桃经过料斗2的出料口出来进入到外壳1内。外壳1设有挤压装置3,挤压装置3位于料斗2的出料口下方,挤入外壳1的核桃进入挤压装置3用于挤压核桃的通道,挤压装置3用于挤压核桃使核桃去壳。挤压装置3包括挤压板4、挤压辊5和摇杆6,挤压过程中手动转动摇杆6的摇柄,挤压辊5和所述摇杆6固定连接,从而带动挤压辊5转动,挤压辊5和挤压板4之间形成挤压核桃的通道,核桃从通道经过时被挤压辊5和挤压板4挤压,从而将核桃去壳。挤压板4与所述外壳1转动连接,外壳1设有驱动所述挤压板4转动的调节装置7,通过调节装置7来调节挤压板4的转动角度,从而调节挤压板4与挤压辊5之间的距离,从而调节挤压核桃的通道宽度,使手摇式去核桃壳机适应不同大小的核桃。可以将调节装置7一端连接在外壳1上,另一端支撑住挤压板4,通过调节装置7的伸缩来驱动挤压板4的转动角度。Referring to Figures 1 to 3, a single-roll adjustable hand-cranked walnut sheller includes a casing 1, a hopper 2 and a pressing device 3, the casing 1 is communicated with the hopper 2, and the pressing device 3 is provided with In the outer box and below the discharge port of the hopper 2, the extrusion device 3 includes a extrusion plate 4, a extrusion roller 5 and a rocker 6, and the extrusion roller 5 and the rocker 6 are fixedly connected, The pressing plate 4 and the rocker 6 are respectively connected in rotation with the casing 1, a channel for squeezing walnuts is formed between the pressing roller 5 and the pressing plate 4, and the casing 1 is provided with a drive to drive the pressing. The plate 4 is rotated towards or away from the adjustment device 7 in the direction of the squeeze rollers. Put the walnuts to be shelled into the hopper 2, the discharge port under the hopper 2 is connected to the shell 1, and the walnuts to be shelled come out through the discharge port of the hopper 2 and enter the shell 1. The outer shell 1 is provided with an extrusion device 3, and the extrusion device 3 is located below the discharge port of the hopper 2. The walnuts squeezed into the outer shell 1 enter the channel of the extrusion device 3 for extruding walnuts, and the extrusion device 3 is used for extruding walnuts. Shell the walnuts. The squeezing device 3 includes a squeezing plate 4, a squeezing roller 5 and a rocker 6. During the squeezing process, the rocker of the rocker 6 is manually rotated, and the squeezing roller 5 and the rocker 6 are fixedly connected, thereby driving the squeezing roller 5 is rotated, a channel for squeezing walnuts is formed between the squeezing roller 5 and the squeezing plate 4, and the walnuts are squeezed by the squeezing roller 5 and the squeezing plate 4 when passing through the channel, thereby removing the walnuts. The extrusion plate 4 is rotatably connected with the casing 1. The casing 1 is provided with an adjustment device 7 that drives the extrusion plate 4 to rotate. The distance between the squeezing rollers 5 is adjusted to adjust the channel width for squeezing walnuts, so that the hand-operated walnut shelling machine can adapt to different sizes of walnuts. One end of the adjusting device 7 can be connected to the casing 1 , and the other end supports the pressing plate 4 , and the rotation angle of the pressing plate 4 is driven by the expansion and contraction of the adjusting device 7 .
具体的,所述挤压板4呈倾斜的方形阶梯状,所述挤压辊5的回转轴心与挤压板4的阶梯平行,所述挤压辊5为棱边带有圆角9的方形柱体,所述方形柱体的侧边设有底部倾斜的凹槽8,所述凹槽8底部深度顺着挤压核桃时挤压辊5转动方向逐渐减小,所述凹槽8长度与方形柱体长度相同。核桃从料斗2掉出后落到挤压板4上,挤压板4呈倾斜的方形阶梯状,核桃沿着挤压板4向下掉 入到挤压核桃的通道,挤压辊5为棱边带有圆角9的方形柱体,所述方形柱体的侧边设有底部倾斜的凹槽8,凹槽8底部深度顺着挤压核桃时挤压辊5转动方向逐渐减小,在辊轮转动时凹槽8的边缘卡住核桃,持续缓慢转动辊轮将核桃边缘的外壳1挤压去除,可有效的去出核桃外壳1,不易将核桃夹烂。Specifically, the pressing plate 4 is in the shape of an inclined square step, the rotation axis of the pressing roller 5 is parallel to the step of the pressing plate 4, and the pressing roller 5 has a rounded edge 9. A square cylinder, the side of the square cylinder is provided with a groove 8 with an inclined bottom, the depth of the bottom of the groove 8 is gradually reduced along the rotation direction of the extrusion roller 5 when the walnut is squeezed, and the length of the groove 8 The same length as the square cylinder. The walnuts fall from the hopper 2 and then fall onto the extrusion plate 4. The extrusion plate 4 is in the shape of an inclined square step. The walnuts fall down along the extrusion plate 4 into the channel for extruding walnuts. The extrusion roller 5 is a rib. A square cylinder with rounded corners 9 on the side, the side of the square cylinder is provided with a groove 8 with an inclined bottom, and the depth of the bottom of the groove 8 gradually decreases along the rotation direction of the extrusion roller 5 when squeezing the walnut. When the roller rotates, the edge of the groove 8 catches the walnut, and the roller is continuously and slowly rotated to squeeze and remove the shell 1 on the edge of the walnut, which can effectively remove the walnut shell 1, and is not easy to smash the walnut.
具体的,所述调节装置7包括连接螺栓10和设于所述外壳1的螺母11,所述螺栓10贯穿所述螺母11并与之螺纹连接,所述螺栓10伸入外壳1的一端支撑所述挤压板4下方。转动螺栓10可以调节螺栓10伸入外壳1的长度,从而调节推动挤压板4转动的角度。挤压板4在挤压核桃去壳过程中,受到挤压力转动时压在螺栓10上,螺栓10支撑力稳定,核桃去壳稳定。调节装置7仅由少量的部件构成,结构简单。Specifically, the adjusting device 7 includes a connecting bolt 10 and a nut 11 provided on the casing 1 , the bolt 10 penetrates the nut 11 and is threadedly connected with it, and one end of the bolt 10 extends into the casing 1 to support the below the extrusion plate 4. Rotating the bolt 10 can adjust the length of the bolt 10 extending into the housing 1 , thereby adjusting the angle at which the pressing plate 4 is pushed to rotate. In the process of extruding the walnuts to remove the shells, the pressing plate 4 is pressed on the bolts 10 when rotated by the pressing force, the supporting force of the bolts 10 is stable, and the walnuts are stably removed. The adjusting device 7 is composed of only a small number of components and has a simple structure.
具体的,所述外壳1包括连接为一体的竖直部12和倾斜部13,所述竖直部12与所述料斗2连接,所述倾斜部13与水平面倾斜角为30~60°。在外壳1内去壳后的从倾斜部13掉出,可以在倾斜部13下方放置承接桶来接住去壳的核桃。Specifically, the housing 1 includes a vertical portion 12 and an inclined portion 13 that are integrally connected, the vertical portion 12 is connected to the hopper 2 , and the inclined portion 13 is inclined at an angle of 30-60° to the horizontal plane. The shelled walnuts fall out from the inclined part 13 in the shell 1, and a receiving bucket can be placed under the inclined part 13 to catch the shelled walnuts.
具体的,还包括底座14,所述底座14包括支撑杆15和支撑座16,所述支撑座16设有安装圆孔,所述支撑杆15固定在所述支撑座16上,所述支撑杆15的上端与所述外壳1连接。便于装置的安装和摆放,提高装置的固定和稳定。增加装置的高度,便于收集去壳后的核桃。Specifically, it also includes a base 14, the base 14 includes a support rod 15 and a support base 16, the support base 16 is provided with a mounting hole, the support rod 15 is fixed on the support base 16, the support rod The upper end of 15 is connected to the casing 1 . It is convenient for installation and placement of the device, and improves the fixation and stability of the device. Increase the height of the unit to facilitate the collection of walnuts after shelling.
实施例2Example 2
参见图4~5,本实施例与实施例1的区别在于,所述调节装置7包括输送管17、叶轮18、第一液压伸缩杆19、第二液压伸缩杆20、单向阀21和旁通阀22,所述输送管17的进料端与料斗2的出料口连通,所述摇杆6通过传动系统驱动 所述叶轮18旋转和驱动所述旁通阀22的周期性开启和关闭,所述叶轮18设于所述输送管17侧壁用于驱动核桃逐个向下从输送管17的出料口排出,若干所述第一液压伸缩杆19相互连通且环绕在所述输送管17的出料口,所述第一液压伸缩杆19分别通过单向阀21和旁通阀22与第二液压伸缩杆20连通,所述第二液压伸缩杆20一端与所述外壳1转动连接,另一端与所述挤压板4转动连接,所述挤压板4上端通过连接轴与外壳1转动连接,所述外壳1内设有推动所述挤压板4向上转动的弹簧。4 to 5 , the difference between this embodiment and Embodiment 1 is that the adjusting device 7 includes a conveying pipe 17 , an impeller 18 , a first hydraulic telescopic rod 19 , a second hydraulic telescopic rod 20 , a one-way valve 21 and a side Through valve 22, the feed end of the conveying pipe 17 is communicated with the discharge port of the hopper 2, the rocker 6 drives the impeller 18 to rotate through the transmission system and drives the periodic opening and closing of the bypass valve 22 , the impeller 18 is arranged on the side wall of the conveying pipe 17 to drive the walnuts to be discharged one by one from the outlet of the conveying pipe 17 , and a plurality of the first hydraulic telescopic rods 19 communicate with each other and surround the conveying pipe 17 The first hydraulic telescopic rod 19 communicates with the second hydraulic telescopic rod 20 through the one-way valve 21 and the bypass valve 22 respectively, and one end of the second hydraulic telescopic rod 20 is rotatably connected to the casing 1, The other end is rotatably connected to the pressing plate 4 , and the upper end of the pressing plate 4 is rotatably connected to the casing 1 through a connecting shaft. The casing 1 is provided with a spring that pushes the pressing plate 4 to rotate upward.
输送管17的横截面允许核桃单个通过,在输送管17内设有叶轮18,在摇杆6转动时通过传动系统带动叶轮18转动和驱动所述旁通阀22的周期性开启和关闭。叶轮18转动时叶片24推动核桃沿着输送管17向下移动,两个叶片24一前一后夹着核桃向下移动,叶轮18每个间隔单位时间将一个核桃从输送管17推出。若干所述第一液压伸缩杆19相互连通且环绕在所述输送管17的出料口,第一液压伸缩杆19在自然状态下处于伸长状态,在核桃从第一液压伸缩杆19经过时推动第一液压伸缩杆19缩短,核桃的直径越大第一液压伸缩杆19缩短的距离越大,因此向第二液压伸缩杆20输送的液压油量越大,使得第二液压伸缩杆20伸出长度越大,所述第二液压伸缩杆20一端与所述外壳1转动连接,另一端与所述挤压板4转动连接,在第二液压伸缩杆20伸长时使得挤压板4远离挤压辊5以增大挤压通道。调节装置7可以根据核桃的直径调节挤压板4的位置,核桃直径大时核桃的挤压通道自动调节增大,核桃的直径小时核桃的挤压通道调节减小。旁通阀22与叶轮18采用同一动力源进行驱动,便于控制阀门的启闭时间与叶轮18的转动位置对应。在叶轮18转动至推动核桃与第一液压伸缩杆19接触时,旁通阀22开启使第二液压伸缩杆20的液压油流回到第一液压伸缩杆19,在核桃进入经过第一液压伸缩杆19至下一个核桃接触第一液压 伸缩杆19的过程中旁通阀22处于关闭状态。在旁通阀22关闭时液压油可以从单向阀21流向第二液压伸缩杆20而不能倒流,在挤压板4的转动角度调节后固定牢固。在核桃去壳结束后,下一个核桃进入到与第一液压伸缩杆19接触的位置,重复上述步骤,直到所有核桃被去壳完。可以在料斗2底部设置多个调节装置7,多线程处理,提高处理效率。外壳1内设有推动所述挤压板4向上转动的弹簧,弹簧一端和挤压板4连接,另一端和外壳1连接,弹簧推动挤压板4使其复位稳定。The cross section of the conveying pipe 17 allows walnuts to pass through. An impeller 18 is arranged in the conveying pipe 17. When the rocker 6 rotates, the impeller 18 is driven to rotate by the transmission system and drives the periodic opening and closing of the bypass valve 22. When the impeller 18 rotates, the blades 24 push the walnuts to move down along the conveying pipe 17 , and the two blades 24 move downward with the walnuts sandwiched one behind the other. A plurality of the first hydraulic telescopic rods 19 communicate with each other and surround the discharge port of the conveying pipe 17 . The first hydraulic telescopic rods 19 are in an extended state in a natural state. When the walnuts pass through the first hydraulic telescopic rods 19 Pushing the first hydraulic telescopic rod 19 to shorten, the larger the diameter of the walnut, the greater the shortened distance of the first hydraulic telescopic rod 19, and therefore the greater the amount of hydraulic oil delivered to the second hydraulic telescopic rod 20, so that the second hydraulic telescopic rod 20 is stretched. The longer the length of the second hydraulic telescopic rod 20 is, one end of the second hydraulic telescopic rod 20 is rotatably connected with the housing 1, and the other end is rotatably connected with the pressing plate 4. When the second hydraulic telescopic rod 20 is extended, the pressing plate 4 is kept away from the Squeeze roll 5 to increase the squeeze channel. The adjusting device 7 can adjust the position of the extrusion plate 4 according to the diameter of the walnut. When the diameter of the walnut is large, the extrusion channel of the walnut is automatically adjusted to increase, and the extrusion channel of the walnut is reduced when the diameter of the walnut is small. The bypass valve 22 and the impeller 18 are driven by the same power source, which is convenient to control the opening and closing time of the valve corresponding to the rotational position of the impeller 18 . When the impeller 18 rotates to push the walnut into contact with the first hydraulic telescopic rod 19, the bypass valve 22 is opened so that the hydraulic oil of the second hydraulic telescopic rod 20 flows back to the first hydraulic telescopic rod 19. The bypass valve 22 is in a closed state from the rod 19 to the next walnut contacting the first hydraulic telescopic rod 19 . When the bypass valve 22 is closed, the hydraulic oil can flow from the one-way valve 21 to the second hydraulic telescopic rod 20 but cannot flow backwards, and is fixed firmly after the rotation angle of the squeeze plate 4 is adjusted. After the shelling of the walnuts is completed, the next walnut enters the position in contact with the first hydraulic telescopic rod 19, and the above steps are repeated until all the walnuts are shelled. A plurality of adjusting devices 7 can be arranged at the bottom of the hopper 2 to perform multi-thread processing and improve the processing efficiency. The casing 1 is provided with a spring that pushes the pressing plate 4 to rotate upwards. One end of the spring is connected to the pressing plate 4 and the other end is connected to the casing 1. The spring pushes the pressing plate 4 to restore stability.
具体的,所述输送管17一侧设有开口23,所述叶轮18包括转轮25和叶片24,所述转轮25设于所述开口23处,叶轮18的叶片24一部分在输送管17内,另一部分在输送管17外,所述叶片24的数量为3个,所述叶片24等间距沿圆周方向固定在所述转轮25上,所述叶片24所在平面与转轮25的轴心平行。叶片24的之间的夹角为120度,每转动一周向下推出3个核桃,核桃输出间隔恒定,便于控制。Specifically, an opening 23 is provided on one side of the conveying pipe 17 , the impeller 18 includes a runner 25 and blades 24 , the runner 25 is arranged at the opening 23 , and a part of the blades 24 of the impeller 18 is located in the conveying pipe 17 The other part is outside the conveying pipe 17, the number of the blades 24 is 3, the blades 24 are fixed on the runner 25 at equal intervals in the circumferential direction, and the plane where the blades 24 are located is the axis of the runner 25. Hearts are parallel. The included angle between the blades 24 is 120 degrees, and 3 walnuts are pushed downward every one rotation, and the walnut output interval is constant, which is convenient for control.
具体的,所述旁通阀22包括阀体26、阀芯27和转轴28,所述阀体26的两端设有进出液口29,中部设有与所述进出液口29连通的球形腔,所述球形腔内设有所述阀芯27,所述阀芯27为球形且设有贯穿两端的通孔30,所述转轴28与所述阀芯27固定连接,所述转轴28一端伸出阀体26外。转轴28转动时带动阀芯27转动,当阀芯27转动使通孔30与进出液口29对齐时,旁通阀22形成通路,第二液压伸缩杆20回流至第一液压伸缩杆19。转轴28的一端伸出阀体26外,可以方便操作转轴28带动阀芯27转动。阀芯27与球形腔内壁贴合。Specifically, the bypass valve 22 includes a valve body 26 , a valve core 27 and a rotating shaft 28 . The two ends of the valve body 26 are provided with liquid inlet and outlet ports 29 , and the middle portion is provided with a spherical cavity communicating with the liquid inlet and outlet ports 29 . , the spherical cavity is provided with the valve core 27, the valve core 27 is spherical and has through holes 30 penetrating both ends, the rotating shaft 28 is fixedly connected with the valve core 27, and one end of the rotating shaft 28 extends out of the valve body 26. When the rotating shaft 28 rotates, the valve core 27 is driven to rotate. When the valve core 27 rotates so that the through hole 30 is aligned with the liquid inlet and outlet 29 , the bypass valve 22 forms a passage, and the second hydraulic telescopic rod 20 returns to the first hydraulic telescopic rod 19 . One end of the rotating shaft 28 protrudes out of the valve body 26 , so that the rotating shaft 28 can be easily operated to drive the valve core 27 to rotate. The valve core 27 is in contact with the inner wall of the spherical cavity.
具体的,所述传动系统包括第一皮带轮31、第二皮带36轮32、第三皮带37轮33、塔轮34、第一皮带35、第二皮带36和第三皮带37,所述第一皮带轮 31与所述摇杆6固定连接,所述第二皮带36轮32和所述叶轮18固定连接,所述第三皮带37轮33和所述旁通阀22的转轴28连接,所述塔轮包括大皮带轮38和两个小皮带轮39,所述第一皮带35绕在第一皮带轮31和大皮带轮38上,所述第二皮带36轮32绕在一个小皮带轮39和第二皮带36轮32上,第三皮带37绕在另一个小皮带轮39和第三皮带37轮33上。大皮带轮38和小皮带轮39中的大小是指大皮带轮38直径相对小皮带轮39的直径大。摇杆6转动时带动第一皮带轮31转动,第一皮带轮31通过第一皮带35带动塔轮转动,第一皮带轮31直径小于塔轮的大皮带轮38直径,塔轮上的大皮带轮38和小皮带轮39同步转动,大皮带轮38的直径大于小皮带轮39的直径,再通过小皮带轮39去驱动第二皮带36轮32和第三皮带37轮33可以降低输出的转速。塔轮上的两个小皮带轮39直径相同,在通过小皮带轮39分别驱动第二皮带36轮32和第三皮带37轮33转动。从而带动阀门的转轴28和叶轮18转动。Specifically, the transmission system includes a first pulley 31 , a second belt 36 pulley 32 , a third belt 37 pulley 33 , a tower pulley 34 , a first belt 35 , a second belt 36 and a third belt 37 . The pulley 31 is fixedly connected with the rocker 6 , the second belt 36 pulley 32 is fixedly connected with the impeller 18 , the third belt 37 pulley 33 is connected with the rotating shaft 28 of the bypass valve 22 , the tower The pulley includes a large pulley 38 and two small pulleys 39, the first belt 35 is wound around the first pulley 31 and the large pulley 38, and the second belt 36 pulley 32 is wound around a small pulley 39 and the second belt 36 pulley 32, the third belt 37 is wound around another small pulley 39 and the third belt 37 pulley 33. The size of the large pulley 38 and the small pulley 39 means that the diameter of the large pulley 38 is larger than the diameter of the small pulley 39 . When the rocker 6 rotates, it drives the first pulley 31 to rotate, and the first pulley 31 drives the tower pulley to rotate through the first belt 35. The diameter of the first pulley 31 is smaller than the diameter of the large pulley 38 of the tower wheel. The large pulley 38 and the small pulley on the tower wheel 39 rotates synchronously, the diameter of the large pulley 38 is larger than the diameter of the small pulley 39, and then driving the second belt 36 pulley 32 and the third belt 37 pulley 33 through the small pulley 39 can reduce the output speed. The two small pulleys 39 on the tower wheel have the same diameter, and the second belt 36 pulley 32 and the third belt 37 pulley 33 are respectively driven by the small pulleys 39 to rotate. Thereby, the shaft 28 and the impeller 18 of the valve are driven to rotate.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (9)

  1. 一种单辊可调手摇式核桃去壳机,包括外壳、料斗和挤压装置,所述外壳与所述料斗连通,所述挤压装置设于外盒内并位于料斗的出料口下方,其特征在于,所述挤压装置包括挤压板、挤压辊和摇杆,所述挤压辊和所述摇杆固定连接,所述挤压板和摇杆分别与所述外壳转动连接,所述挤压辊和挤压板之间形成挤压核桃的通道,所述外壳设有驱动所述挤压板向靠近或远离挤压辊方向转动的调节装置。A single-roller adjustable hand-cranked walnut sheller, comprising a shell, a hopper and an extrusion device, the shell is communicated with the hopper, and the extrusion device is arranged in an outer box and below the discharge port of the hopper , characterized in that the pressing device comprises a pressing plate, a pressing roller and a rocker, the pressing roller and the rocker are fixedly connected, and the pressing plate and the rocker are respectively rotatably connected to the casing A channel for squeezing walnuts is formed between the squeezing roller and the squeezing plate, and the casing is provided with an adjusting device that drives the squeezing plate to rotate toward or away from the squeezing roller.
  2. 根据权利要求1所述的一种单辊可调手摇式核桃去壳机,其特征在于,所述挤压板呈倾斜的方形阶梯状,所述挤压辊的回转轴心与挤压板的阶梯平行,所述挤压辊为棱边带有圆角的方形柱体,所述方形柱体的侧边设有底部倾斜的凹槽,所述凹槽底部深度顺着挤压核桃时挤压辊转动方向逐渐减小,所述凹槽长度与方形柱体长度相同。The single-roller adjustable hand-cranked walnut sheller according to claim 1, wherein the pressing plate is in the shape of an inclined square step, and the rotation axis of the pressing roller is connected to the pressing plate. The steps are parallel to each other, the extrusion roller is a square cylinder with rounded edges, and the side of the square cylinder is provided with a groove with an inclined bottom, and the bottom of the groove is pressed along the depth of the walnut when squeezing the walnut. The rotation direction of the pressing roller gradually decreases, and the length of the groove is the same as that of the square cylinder.
  3. 根据权利要求1所述的一种单辊可调手摇式核桃去壳机,其特征在于,所述调节装置包括连接螺栓和设于所述外壳的螺母,所述螺栓贯穿所述螺母并与之螺纹连接,所述螺栓伸入外壳的一端支撑所述挤压板下方。A single-roller adjustable hand-cranked walnut sheller according to claim 1, wherein the adjusting device comprises a connecting bolt and a nut provided on the casing, the bolt passing through the nut and being connected with the nut. One end of the bolt extends into the casing to support the bottom of the squeeze plate.
  4. 根据权利要求1所述的一种单辊可调手摇式核桃去壳机,其特征在于,所述外壳包括连接为一体的竖直部和倾斜部,所述竖直部与所述料斗连接,所述倾斜部与水平面倾斜角为30~60°。The single-roll adjustable hand-cranked walnut sheller according to claim 1, wherein the shell comprises a vertical part and an inclined part that are connected as a whole, and the vertical part is connected with the hopper , the inclination angle between the inclined portion and the horizontal plane is 30° to 60°.
  5. 根据权利要求1所述的一种单辊可调手摇式核桃去壳机,其特征在于,还包括底座,所述底座包括支撑杆和支撑座,所述支撑座设有安装圆孔,所述支撑杆固定在所述支撑座上,所述支撑杆的上端与所述外壳连接。The single-roller adjustable hand-operated walnut sheller according to claim 1, further comprising a base, the base comprising a support rod and a support seat, and the support seat is provided with a mounting hole, so The support rod is fixed on the support base, and the upper end of the support rod is connected with the housing.
  6. 根据权利要求1所述的一种单辊可调手摇式核桃去壳机,其特征在于,所述调节装置包括输送管、叶轮、第一液压伸缩杆、第二液压伸缩杆、单向阀 和旁通阀,所述输送管的进料端与料斗的出料口连通,所述摇杆通过传动系统驱动所述叶轮旋转和驱动所述旁通阀的周期性开启和关闭,所述叶轮设于所述输送管侧壁用于驱动核桃逐个向下从输送管的出料口排出,若干所述第一液压伸缩杆相互连通且环绕在所述输送管的出料口,所述第一液压伸缩杆分别通过单向阀和旁通阀与第二液压伸缩杆连通,所述第二液压伸缩杆一端与所述外壳转动连接,另一端与所述挤压板转动连接,所述挤压板上端通过连接轴与外壳转动连接,所述外壳内设有推动所述挤压板向上转动的弹簧。The single-roller adjustable hand-operated walnut sheller according to claim 1, wherein the adjusting device comprises a conveying pipe, an impeller, a first hydraulic telescopic rod, a second hydraulic telescopic rod, and a one-way valve and a bypass valve, the feed end of the conveying pipe is communicated with the discharge port of the hopper, the rocker drives the impeller to rotate through the transmission system and drives the periodic opening and closing of the bypass valve, the impeller Set on the side wall of the conveying pipe to drive the walnuts downward one by one to be discharged from the discharge port of the conveying pipe. Several of the first hydraulic telescopic rods communicate with each other and surround the discharge port of the conveying pipe. The hydraulic telescopic rod is communicated with a second hydraulic telescopic rod through a one-way valve and a bypass valve, one end of the second hydraulic telescopic rod is rotatably connected with the casing, and the other end is rotatably connected with the pressing plate. The upper end of the plate is rotatably connected with the casing through a connecting shaft, and a spring is arranged in the casing to push the pressing plate to rotate upward.
  7. 根据权利要求6所述的一种单辊可调手摇式核桃去壳机,其特征在于,所述输送管一侧设有开口,所述叶轮包括转轮和叶片,所述转轮设于所述开口处,所述叶片的数量为3个,所述叶片等间距沿圆周方向固定在所述转轮上,所述叶片所在平面与转轮的轴心平行。The single-roller adjustable hand-operated walnut sheller according to claim 6, wherein an opening is provided on one side of the conveying pipe, the impeller comprises a runner and a blade, and the runner is arranged on the At the opening, the number of the blades is 3, the blades are fixed on the runner at equal intervals along the circumferential direction, and the plane where the blades are located is parallel to the axis of the runner.
  8. 根据权利要求6所述的一种单辊可调手摇式核桃去壳机,其特征在于,所述旁通阀包括阀体、阀芯和转轴,所述阀体的两端设有进出液口,中部设有与所述进出液口连通的球形腔,所述球形腔内设有所述阀芯,所述阀芯为球形且设有贯穿两端的通孔,所述转轴与所述阀芯固定连接,所述转轴一端伸出阀体外。The single-roll adjustable hand-cranked walnut sheller according to claim 6, wherein the bypass valve comprises a valve body, a valve core and a rotating shaft, and both ends of the valve body are provided with liquid inlet and outlet A spherical cavity communicated with the liquid inlet and outlet is provided in the middle, and the valve core is arranged in the spherical cavity. The core is fixedly connected, and one end of the rotating shaft extends out of the valve body.
  9. 根据权利要求8所述的一种单辊可调手摇式核桃去壳机,其特征在于,所述传动系统包括第一皮带轮、第二皮带轮、第三皮带轮、塔轮、第一皮带、第二皮带和第三皮带,所述第一皮带轮与所述摇杆固定连接,所述第二皮带轮和所述叶轮固定连接,所述第三皮带轮和所述旁通阀的转轴连接,所述塔轮包括大皮带轮和两个小皮带轮,所述第一皮带绕在第一皮带轮和大皮带轮上,所述第二皮带轮绕在一个小皮带轮和第二皮带轮上,第三皮带绕在另一个小皮带轮和第三皮带轮上。The single-roller adjustable hand-operated walnut sheller according to claim 8, wherein the transmission system comprises a first pulley, a second pulley, a third pulley, a tower wheel, a first belt, a Two belts and a third belt, the first pulley is fixedly connected to the rocker, the second pulley is fixedly connected to the impeller, the third pulley is connected to the shaft of the bypass valve, the tower The pulley includes a large pulley and two small pulleys, the first belt is wound on the first pulley and the large pulley, the second pulley is wound on one small pulley and the second pulley, and the third belt is wound on the other small pulley and on the third pulley.
PCT/CN2021/083794 2020-08-21 2021-03-30 Single-roller adjustable manual walnut-shelling machine WO2022037069A1 (en)

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CN117208423B (en) * 2023-11-09 2024-01-30 威顿水泥集团有限责任公司 Anti-blocking hopper for producing cement

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