WO2022036925A1 - 一种可用于板材机无人值守的自动化生产控制系统 - Google Patents
一种可用于板材机无人值守的自动化生产控制系统 Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
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- 239000002994 raw material Substances 0.000 claims abstract description 18
- 238000013523 data management Methods 0.000 claims abstract description 17
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 4
- 238000003032 molecular docking Methods 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 2
- 238000009439 industrial construction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the invention relates to an automatic production control system that can be used for unattended panel machines.
- an automatic production control system that can be used for unattended panel machines.
- the present invention provides an automatic production control system that can be used for an unattended panel machine. Control production, allowing panel lathes to run production functions automatically when unattended.
- An automatic production control system that can be used for unattended sheet metal machines, including
- the raw material surplus monitoring module collects the raw material information processed by the panel cutting machine in real time through sensors, and calculates whether the surplus is sufficient through edge calculation.
- the control host on the one hand, reports the reminder information fed back by the raw material balance monitoring module and transmits it to the data management platform through the communication module; on the second hand, controls the slave machine according to the instructions of the data management platform;
- Slave machine connected to the control host and can control the cutting machine
- the network communication module realizes the communication between the control host and the data management platform
- a data management platform which manages data and can issue control commands to the control host
- the slave is the PLC controller of the cutting machine
- the control host also includes a time calibration module.
- the network communication module includes GPRS, WIFI and Ethernet.
- the control host is compatible with these three networks to realize communication, and the network communication module is automatically switched according to the signal strength of the on-site environment. In the case of poor network conditions, Flash is automatically enabled. /RAM stores and reads data locally, and forwards data when the network is normal.
- the data management platform can send reminder information to the mobile terminal.
- the interface set by the control host supports the direct connection of RS485, and is used for the docking of relevant sensors for monitoring of raw materials and residual materials.
- the control host of the present invention is an electronic device installed on the equipment site, which is used to monitor the raw material surplus and control the automatic production of the cutting machine.
- the host is mainly divided into two parts, one is the data collection and analysis of the residual material monitoring sensor, and the other is to control the PLC production of the cutting machine lathe.
- the state or signal measured by the sensor is converted into a data format that can be sent on the communication medium, and the control
- the host can also obtain the data produced by the task from the server (data management platform) and convert it into commands to realize the production control of the equipment. That is, through the collection of production data of the cutting machine equipment, the active acquisition of production tasks, the monitoring of raw material surplus, and the control of production, the cutting lathe can automatically run the production function under the condition of unattended operation.
- Fig. 1 is the working topology diagram of a kind of automatic production control system that can be used for unattended plate machine according to the present embodiment
- FIG. 2 is a working principle diagram of an automatic production control system that can be used for an unattended plate machine according to the present embodiment.
- an automatic production control system that can be used for unattended plate machines in this embodiment includes a raw material surplus monitoring module, which collects the raw material information processed by the cutting machine in real time through sensors, and passes the edge Calculate, calculate whether the margin is sufficient, if the margin is insufficient, feedback reminder information to the control host;
- the control host on the one hand, reports the reminder information fed back by the raw material balance monitoring module and transmits it to the data management platform through the communication module; on the second hand, controls the slave machine according to the instructions of the data management platform;
- Slave machine connected to the control host and can control the cutting machine
- the network communication module realizes the communication between the control host and the data management platform
- the data management platform manages the data and can issue control commands to the control host.
- the slave machine is the PLC controller of the panel cutting machine, and 4. supports serial communication of the PLC device, so as to control and read the manufacturing progress of the panel cutting device.
- the data management platform can send reminder information to the mobile terminal, that is, when the reserve is insufficient, a short message reminds the relevant person in charge that the raw materials of a certain equipment are about to be exhausted, and the automatic operation continues after the replacement is completed.
- the interface set by the control host supports the direct connection of RS485, and is used for the docking of relevant sensors for monitoring of raw materials and residual materials, so the expansion is very convenient.
- control host of this embodiment also has an external SWD interface, which is convenient for data debugging and system upgrade, and also supports remote upgrade through an Ethernet network.
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
一种可用于板材机无人值守的自动化生产控制系统,涉及智慧工业建筑技术领域,包括原料余量监测模块、控制主机、PLC从机、网络通讯模块、以及数据管理平台;控制主机安装在设备现场,用于监测原料余量和控制裁板机自动生产。控制主机功能包括余料监测传感器数据采集分析和控制裁板机车床PLC生产;通过将传感器测得的状态或信号转换成可在通信媒体上发送的数据格式,控制主机还可以从服务器获取任务制作的数据转换成命令,实现对设备的生产控制,即通过对裁板机设备生产数据采集、主动获取生产任务、原料余量监测、控制生产,使裁板车床在无人值守的情况下自动运行。
Description
本发明涉及一种可用于板材机无人值守的自动化生产控制系统,其作为一种既可以进行设备数据采集,又可以控制裁板机自动化生产的相关设备,涉及物联网、智慧工业建筑、信息技术领域。
在传统钢结构厂房的围护板材的制造设备中,多是由工人现场操作控制台手动输入尺寸进行板材的生产,并将生产数据手动填报至纸质表格中,过程拖沓且容易出错,而且还需要有人坚守在操作岗位上,通过技改或购置新设备又需要耗费较大的物力和财力,显然需要一种低成本的且针对性较强的控制主机来进行联网和自动生产,以满足企业不同品牌不同型号的裁板机(板材机)改造的需求基于此,做出本申请。
发明内容
为了克服现有裁板机落后的生产状态,本发明提供一种可用于板材机无人值守的自动化生产控制系统,通过对裁板机设备生产数据采集、主动获取生产任务、原料余量监测、控制生产,使裁板车床在无人值守的情况下自动运行生产功能。
为了实现上述目的,本发明采取的技术方案如下:
一种可用于板材机无人值守的自动化生产控制系统,包括
原料余量监测模块,通过传感器实时采集裁板机加工的原料信息,并通过边缘计算,计算余量是否充足,若余量不足则向控制主机反馈提醒信息;
控制主机,第一方面上报原料余量监测模块反馈的提醒信息通过通讯模块传输给数据管理平台;第二方面,根据数据管理平台的指令控制从机;
从机,连接控制主机并可控制裁板机;
网络通讯模块,实现控制主机与数据管理平台的通讯;
数据管理平台,对数据进行管理并可向控制主机发出控制指令;
所述从机为裁板机的PLC控制器;
所述控制主机还包括时间校对模块。
进一步地,所述网络通讯模块包括GPRS、WIFI和以太网,控制主机兼容此三种网络实现通讯,根据现场环境的信号强度自动切换网络通讯模块,在网络状况不佳的情况下, 自动启用Flash/RAM在本地进行数据存储和读取,待网络正常时将数据进行转发。
进一步地,所述数据管理平台可向移动终端发送提醒信息。
进一步地,所述控制主机设置的接口,该接口支持RS485直接连接,用于原料余料监测相关传感器的对接。
本发明能实现如下技术效果:
本发明的控制主机是安装在设备现场的电子设备,用来监测原料余量和控制裁板机自动生产。主机主要分为两个部分,一是余料监测传感器数据采集分析,另一部分是控制裁板机车床PLC生产,通过传感器测得的状态或信号转换成可在通信媒体上发送的数据格式,控制主机还可以从服务器(数据管理平台)获取任务制作的数据转换成命令,实现对设备的生产控制。即通过对裁板机设备生产数据采集、主动获取生产任务、原料余量监测、控制生产,使裁板车床在无人值守的情况下自动运行生产功能。
图1为本实施例一种可用于板材机无人值守的自动化生产控制系统的工作拓扑图;
图2为本实施例一种可用于板材机无人值守的自动化生产控制系统的工作原理图。
为了使本发明的技术手段及其所能达到的技术效果,能够更清楚更完善的揭露,兹提供了一个实施例,并结合附图作如下详细说明:
如图1和图2所示,本实施例的一种可用于板材机无人值守的自动化生产控制系统,包括原料余量监测模块,通过传感器实时采集裁板机加工的原料信息,并通过边缘计算,计算余量是否充足,若余量不足则向控制主机反馈提醒信息;
控制主机,第一方面上报原料余量监测模块反馈的提醒信息通过通讯模块传输给数据管理平台;第二方面,根据数据管理平台的指令控制从机;
从机,连接控制主机并可控制裁板机;
网络通讯模块,实现控制主机与数据管理平台的通讯;
数据管理平台,对数据进行管理并可向控制主机发出控制指令。
本实施例中,从机为裁板机的PLC控制器,4.支持PLC设备的串口通信,以达到控制和读取裁板设备制造进度。
本实施例中,网络通讯模块包括GPRS、WIFI和以太网,控制主机兼容此三种网络实现通讯,根据现场环境的信号强度自动切换网络通讯模块,在网络状况不佳的情况下,自动启用Flash/RAM在本地进行数据存储和读取,待网络正常时将数据进行转发。
本实施例中,控制主机还包括时间校对模块。
本实施例中,数据管理平台可向移动终端发送提醒信息,即余量不足时短信提醒相关负责人某设备的原料即将耗尽,待更换完毕后继续自动运行。
本实施例中,控制主机设置的接口,该接口支持RS485直接连接,用于原料余料监测相关传感器的对接,因此扩展非常方便。
另外本实施例的控制主机还外置SWD接口,方便数据的调试与系统升级,也支持通过以太网网络远程升级。
以上内容是结合本发明的优选实施方式对所提供技术方案所作的进一步详细说明,不能认定本发明具体实施只局限于上述这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。
Claims (4)
- 一种可用于板材机无人值守的自动化生产控制系统,其特征在于:包括原料余量监测模块,通过传感器实时采集裁板机加工的原料信息,并通过边缘计算,计算余量是否充足,若余量不足则向控制主机反馈提醒信息;控制主机,第一方面上报原料余量监测模块反馈的提醒信息通过通讯模块传输给数据管理平台;第二方面,根据数据管理平台的指令控制从机;从机,连接控制主机并可控制裁板机;网络通讯模块,实现控制主机与数据管理平台的通讯;数据管理平台,对数据进行管理并可向控制主机发出控制指令;所述从机为裁板机的PLC控制器;所述控制主机还包括时间校对模块。
- 如权利要求1所述的一种可用于板材机无人值守的自动化生产控制系统,其特征在于:所述网络通讯模块包括GPRS、WIFI和以太网,控制主机兼容此三种网络实现通讯,根据现场环境的信号强度自动切换网络通讯模块,在网络状况不佳的情况下,自动启用Flash/RAM在本地进行数据存储和读取,待网络正常时将数据进行转发。
- 如权利要求1所述的一种可用于板材机无人值守的自动化生产控制系统,其特征在于:所述数据管理平台可向移动终端发送提醒信息。
- 如权利要求1所述的一种可用于板材机无人值守的自动化生产控制系统,其特征在于:所述控制主机设置的接口,该接口支持RS485直接连接,用于原料余料监测相关传感器的对接。
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CN114115106A (zh) * | 2021-11-19 | 2022-03-01 | 广东三维家信息科技有限公司 | 一种板材原料分配方法、装置、电子设备及存储介质 |
CN114518724B (zh) * | 2022-01-28 | 2023-04-28 | 弥费科技(上海)股份有限公司 | 一种适用于amhs系统的通讯装置及通讯方式 |
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CN108845544A (zh) * | 2018-06-15 | 2018-11-20 | 合肥齐信信息技术有限公司 | 一种基于余量监测的生产线缺料智能报警方法 |
CN110867067A (zh) * | 2019-11-22 | 2020-03-06 | 精工工业建筑系统有限公司 | 一种可用于环境监控及设备使用情况监控的控制主机 |
CN111857084A (zh) * | 2020-08-18 | 2020-10-30 | 精工工业建筑系统有限公司 | 一种可用于板材机无人值守的自动化生产控制系统 |
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CN116594329A (zh) * | 2023-04-13 | 2023-08-15 | 东莞市永兴机电工程有限公司 | 分条机自动控制系统 |
CN116594329B (zh) * | 2023-04-13 | 2024-04-09 | 东莞市永兴机电工程有限公司 | 分条机自动控制系统 |
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CN111857084A (zh) | 2020-10-30 |
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