WO2022033412A1 - Multi-layer section composite fiber and fabric thereof - Google Patents

Multi-layer section composite fiber and fabric thereof Download PDF

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Publication number
WO2022033412A1
WO2022033412A1 PCT/CN2021/111420 CN2021111420W WO2022033412A1 WO 2022033412 A1 WO2022033412 A1 WO 2022033412A1 CN 2021111420 W CN2021111420 W CN 2021111420W WO 2022033412 A1 WO2022033412 A1 WO 2022033412A1
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polymer
fiber
cross
layer
composite fiber
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PCT/CN2021/111420
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French (fr)
Chinese (zh)
Inventor
黄儒
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东丽纤维研究所(中国)有限公司
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Priority to CN202180041955.XA priority Critical patent/CN115667600A/en
Priority to JP2023505752A priority patent/JP2023536714A/en
Publication of WO2022033412A1 publication Critical patent/WO2022033412A1/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers

Definitions

  • the present invention relates to a multi-layer cross-section composite fiber, in particular to a multi-layer cross-section composite fiber formed by alternately arranging at least two polymers with different inorganic particle contents, and a fabric obtained from the fiber.
  • the discoloration of clothing is also an important property of textiles. After the human body sweats a lot or is wet by rain, the clothes will be close to the skin, and the place soaked by sweat or rain will be lighter than the dry place. Darkens, affects aesthetics. Furthermore, in the process of exercising, competitive opponents can often judge the fatigue level of the opponent's players by the amount of sweat of the opponent's players, so as to reasonably use competitive means to win the game. Therefore, when the clothing is soaked, it will not fade and become an emerging pursuit of summer consumers.
  • Chinese patent CN103628180A discloses a super-extinction memory fiber and a preparation method.
  • the fiber adopts a skin-core composite structure, which cannot overcome the phenomenon of wire breakage in the weaving process of conventional fully matte fibers.
  • a large amount of titanium dioxide particles are added in the core to achieve the anti-penetration effect, and the amount of titanium dioxide in the sheath is lower than that of the core.
  • Improve weaving passability However, the amount of titanium dioxide added in the composite fiber core is greater than or equal to 3%. If a large amount of titanium dioxide is added, although excellent anti-penetration and anti-ultraviolet effects are obtained, it will lead to a decrease in spinnability, a decrease in the strength of the raw yarn, and the interruption of the yarn during the weaving process.
  • titanium dioxide Obviously, adding a large amount of titanium dioxide will also lead to an increase in cost. On the contrary, if the amount of titanium dioxide added is low, although it has the performance of conventional full extinction, it does not have excellent anti-penetration and anti-ultraviolet effects.
  • Japanese Patent Laid-Open No. 11-269721, No. 2008-223171, and No. 2013-44055 also disclose a skin-core composite fiber, which achieves anti-penetration and anti-ultraviolet effects by adding titanium dioxide particles to the core component.
  • titanium dioxide is added in large quantities in the composite fiber core.
  • excellent anti-penetration and anti-ultraviolet effects are obtained, it will lead to a decrease in spinnability, a decrease in the strength of the raw yarn, and obvious interruption of the yarn during the weaving process, and a large amount of titanium dioxide will also lead to an increase in cost.
  • the amount of titanium dioxide added is low, although it has the performance of conventional full extinction, it does not have excellent anti-penetration and anti-ultraviolet effects.
  • Japanese Patent Laid-Open No. 11-181627 discloses a multi-layer laminated fiber, a polyester composite staple fiber with excellent spinnability, opacity and heat shielding properties, composed of two types of polyesters with different white pigment contents, wherein the white pigment
  • the content of the white pigment in the polyester with more white pigment is 1.5 wt % to 10.0 wt %, and the content of the white pigment in the polyester with less white pigment is less than 0.5 wt %.
  • polyester with more white pigment is used as the innermost layer, and polyester with less white pigment is used as the outer layer, which can avoid spinning Deterioration of silkiness.
  • the anti-penetration performance of the fibers obtained in this embodiment is improved, but still cannot achieve a higher anti-penetration effect.
  • the purpose of the present invention is to provide a multi-layer cross-section composite fiber and a fabric formed by the composite fiber with high anti-penetration, anti-ultraviolet, good heat shielding performance, and prevention of discoloration and fading at the same time.
  • a multi-layer cross-section composite fiber which has a multi-layer cross-sectional structure of 3 to 15 layers formed by alternately arranging at least two components in its cross section, and the outermost layer of the multi-layer cross-sectional structure has an inorganic particle content of 5.0 wt% or less.
  • At least one layer of the composite fiber is formed of polymer A with an inorganic particle content of 10.0-70.0 wt %, and the polymer A accounts for 10-70 wt % of the composite fiber.
  • the content of the inorganic particles derived from the polymer A in the composite fiber is preferably 7.0 to 30.0 wt %, more preferably 8.0 to 20.0 wt %, and most preferably 12.0 to 15.0 wt %.
  • the content of inorganic particles in the polymer-free A is preferably 15-60 wt%.
  • the cross-section of the fiber preferably has a cross-sectional structure of 3 to 9 layers formed by alternately arranging polymer A and polymer B, more preferably having 3 to 5 layers formed by alternately arranging polymer A and polymer B sectional structure.
  • the area of the outermost layer of the multilayer cross-sectional structure preferably accounts for 5 to 30% of the entire cross-sectional area.
  • the polymer constituting the composite fiber is preferably polyester, nylon, polypropylene or polyurethane.
  • the absolute value of the difference in visible light reflectance at a wavelength of 550 nm is preferably less than 5.0%, more preferably less than 3.0%.
  • the strength-elongation product of the conjugate fiber is preferably 15.0 or more, and more preferably 19.0 or more.
  • the present invention also discloses a fabric prepared from the above-mentioned multi-layer cross-sectional structural fibers.
  • the absolute value of the difference in the reflectance of visible light with a wavelength of 550 nanometers in the dry and wet state of the fabric is preferably less than 5.0%, more preferably less than 3.0%.
  • the polymer A with high content of inorganic particles and the polymer B with low content of inorganic particles are alternately arranged in the fiber through the form of multi-layer section, so that the composite fiber has good anti-penetration, anti-ultraviolet and heat-shielding performance effects. At the same time, good strength and elongation properties are maintained, and the composite fibers and the fabrics formed therefrom can effectively prevent discoloration and fading.
  • Figure 1 is a cross-sectional view of a 9-layer concentric circular composite cross-section structural fiber.
  • Figure 2 is a cross-sectional view of a 3-layer concentric circular composite cross-sectional structural fiber.
  • Figure 3 is a cross-sectional view of a side-by-side multilayer composite cross-sectional structural fiber.
  • the reference numeral 1 represents the polymer A
  • the reference numeral 2 represents the polymer B.
  • the multi-layer cross-section composite fiber of the present invention has a multi-layer cross-sectional structure of 3 to 15 layers formed by alternately arranging at least two components, and the outermost layer of the multi-layer cross-sectional structure has an inorganic particle content of 5.0 wt % or less of polymer B, and at least one layer of the conjugate fiber is formed of polymer A with an inorganic particle content of 10.0 to 70.0 wt %.
  • the polymer A with high content of inorganic particles is placed in the inner layer of the multi-layer cross-section composite fiber, so that the fiber can have good passability during processing, and problems such as broken filaments will not occur in the later weaving process.
  • the fiber in order to meet some specific strength and elongation, can be distributed in the fiber by polymer A in the form of multiple layers, although the composition of the polymer A in the fiber cross section close to the outer layer is reduced, resulting in anti-penetration performance There is a slight decrease, but polymer A is more uniformly dispersed in the fiber through the multi-layer structure, which can improve the strength and elongation of the raw fiber and meet the specific application conditions.
  • the content of inorganic particles in the polymer A is less than 10.0 wt%, although the spinning performance of the polymer A and the physical properties of the composite fibers are not problematic, a small amount of inorganic particles is not conducive to the reflection and absorption of light, and the anti-aging properties of the composite fibers.
  • the permeability, UV resistance, and heat shielding performance will be greatly reduced and will not reach the required level.
  • the higher the content of inorganic particles A in the polymer A the better the anti-penetration, UV resistance, heat shielding performance, and discoloration after being wetted by water of the composite fiber.
  • the content of inorganic particles in the polymer A is higher than 70.0 wt%, the spinning performance of the polymer A is affected, and the phenomenon of yarn breakage and yarn floating easily occurs during the spinning process, and the obtained composite fiber has poor strength and elongation. affect its subsequent use. Therefore, considering comprehensively the anti-permeability, UV resistance, heat shielding performance and production feasibility of the composite fiber, the content of inorganic particles in the polymer A is preferably below 15.0-50.0 wt %.
  • the polymer A accounts for 10 to 70 wt % of the entire composite fiber. If the content of polymer A in the composite fiber is less than 10wt%, the normal composite multi-layer cross-sectional structure cannot be guaranteed, and the content of inorganic particles in the composite fiber is too small, and the fiber's anti-penetration, anti-ultraviolet, heat shielding properties, water infiltration The later discoloration is not ideal. Although the higher the content of polymer A, the better the anti-permeability of the composite fiber, but the price of the polymer component with a large content of inorganic particles is higher, which leads to an increase in the price of the fiber as a whole. The basic physical properties of the fiber will decrease. In the present invention, the content of the polymer A in the conjugated fiber is preferably 15 to 60 wt %.
  • the present invention does not specifically stipulate the form of the multi-layer cross-sectional structure, which may be arranged in concentric circles, parallel arrangements, or perpendicularly intersecting arrangements between layers.
  • the innermost central layer may be a polymer layer or a hollow layer.
  • the alternate arrangement can ensure that when the content of polymer A in the fiber is low, no matter what kind of multi-layer cross-sectional structure the cross-section of the composite fiber presents, All of them can make the composite fiber achieve excellent anti-penetration, anti-ultraviolet, heat shielding performance, and discoloration and fading performance after being soaked in water.
  • the alternating arrangement can also ensure the thickness of the outermost layer.
  • the content of inorganic particles derived from polymer A in the multi-layer cross-section composite fiber of the present invention is 7.0-30.0 wt %, and the content of inorganic particles derived from polymer A in the composite fiber is relatively small, and the fiber has anti-penetration, anti-ultraviolet, and heat shielding properties. Performance and discoloration after being soaked in water are not ideal.
  • the content of the inorganic particles derived from the polymer A in the fibers of the present invention is preferably 8.0 to 20.0%, and most preferably 12.0 to 15.0%.
  • the composite fiber of the present invention has a cross-sectional structure of 3 to 15 layers.
  • the number of layers of the multi-layer cross-sectional structure is too many, more than 15 layers, the forming of the cross-sectional structure will be abnormal, and the basic physical properties of the fibers will be poor.
  • the number of layers of the multi-layer cross-sectional structure is preferably 3 to 9 layers, most preferably 3 to 5 layers.
  • the content of inorganic particles in the polymer contacting the spinning equipment is high, it will cause friction between the inorganic particles and the yarn guide, etc., which will affect the life of the equipment and the spinnability of the polymer.
  • the surface of the fiber is exposed to the polymer B with less inorganic particles, that is, the multi-layer cross-sectional structure.
  • the outermost layer is formed of the polymer B.
  • Polymer B with less inorganic particle content covers polymer A with more inorganic particle content, avoiding direct contact of a large number of inorganic particles with the oil feeder, each yarn guide of the spinning machine, rollers, etc. during spinning, reducing frictional resistance , to ensure the good engineering passability of the thread, and to avoid the high content of inorganic particles directly contacting the various parts of the spinning machine to cause falling off, contaminating the oil feeder, yarn guide and roller, and reducing the anti-penetration and resistance to multi-layer cross-section composite fibers.
  • the influence of UV and heat shielding properties can also reduce the wire breakage rate in the post-processing process.
  • the area of the outermost layer formed of the polymer B preferably accounts for 5 to 30% of the entire cross-sectional area in order not to unduly affect the anti-penetration, UV resistance, and heat shielding properties of the conjugate fiber.
  • the area ratio of the outermost layer formed of the polymer B is too large, the influence on the barrier property of the entire composite fiber is large, and the barrier property of the composite fiber is deteriorated.
  • the smaller the area of the outermost layer formed by the polymer B the better the anti-permeability of the composite fiber, but when the area ratio is small to a certain extent, the increase in the anti-permeability of the composite fiber is relatively small. And the surface abrasion caused by friction will easily occur during the processing and use of the wire. Therefore, in the present invention, it is more preferable that the area of the outermost layer formed by the polymer B accounts for 10 to 20% of the entire area of the cross section.
  • the inorganic particles of the present invention can be titanium dioxide, calcium carbonate, barium sulfate, zinc oxide, silicon dioxide or boron nitride, etc., among which titanium dioxide, calcium carbonate, barium sulfate or zinc oxide are preferred.
  • the inorganic particles contained in the polymer A and the polymer B may be the same or different.
  • the inorganic particles in the present invention are preferably titanium dioxide.
  • the refractive index of the inorganic particles is preferably 1.6 to 3.0, and more preferably 2.0 to 3.0.
  • the titanium dioxide is divided into anatase titanium dioxide and rutile titanium dioxide.
  • the crystal structure of the commonly used anatase titanium dioxide is unstable, and it is easy to generate free radicals. When the free radicals accumulate to a certain amount, the light fastness of the polymer is affected. Therefore, when a large amount of anatase titanium dioxide is contained in the fiber, the light resistance of the fiber will be deteriorated.
  • the inorganic particles contained in the polymer A of the present invention are preferably rutile titanium dioxide.
  • the polymer components constituting the polymer A are not particularly limited, and include various thermoplastic polymers. It may be a polyester-based polymer or a polyamide-based polymer, a polyolefin-based polymer, or a polyurethane.
  • the polyester polymer can be a homopolymer such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, etc., or a copolymer thereof.
  • the polyamide-based polymer can be polyamide 6, cationic dye-dyeable polyamide 6, polyamide 66, etc.; the polyolefin-based polymer can be polyethylene, polypropylene, polybutadiene, and the like.
  • the polymer components constituting the polymer B are not particularly limited in the present invention, and include various thermoplastic polymers. Depending on the polymer raw material, it may be a polyester-based polymer or a polyamide-based polymer, a polyolefin-based polymer, or a polyurethane. Specifically, the polyester polymer can be a homopolymer such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, etc., or a copolymer thereof.
  • the polyester polymer can be dyeable polyester with disperse dyes, dyeable polyester with cationic dyes, easily dissolved polyester, conductive polyester, antistatic polyester, hygroscopic polyester, low friction polyester Polyester, etc.;
  • the polyamide polymer can be polyamide 6, cationic dyeable polyamide 6, polyamide 66, etc.;
  • the polyolefin polymer can be polyethylene, polypropylene, polybutadiene, etc. .
  • the sheath component can be a bright polymer, a semi-dull polymer, a full-dull polymer, such as a bright polyester, a semi-dull polyester, a full-dull polyester, and the like.
  • the polymer component is alternately arranged with polymer A and polymer B, and polymer B is selected to contain only 5.0 wt% or less of inorganic particles.
  • the functional polymer may be a hygroscopic polymer that improves the moisture absorption rate of the entire fiber, an antibacterial polymer that improves the antibacterial property of the entire fiber, a flame retardant polymer, and the like.
  • the form of the fibers is not particularly limited in the present invention, and may be long fibers or short fibers.
  • the degree of change in the refraction and reflection effects of the fiber in the wet state and the dry state is related to the number of layers of the fiber cross section, the content of inorganic particles in the polymer A and the polymer B, and the content of the polymer A and the polymer B in the composite fiber. have a certain relationship.
  • the degree of change is represented by the absolute value of the difference in visible light reflectivity of the composite fiber at a wavelength of 550 nanometers in wet and dry conditions.
  • the absolute value of the difference in visible light reflectance with a wavelength of 550 nm is preferably less than 5.0%.
  • the strand strength and elongation product of the multi-layer cross-section composite fiber of the present invention is above 15.0.
  • the strength and elongation product of the raw silk needs to meet a certain level, so as to ensure good passability during spinning, weaving, and product use, and can maintain good tear resistance.
  • the strength and elongation product of the raw yarn is below 15.0, the yarn will be broken during the weaving process, and the passability will be poor, and the finished product will not have good breaking strength, which will affect the service life.
  • the conjugated fibers of the present invention can be used to prepare fabrics, and the multi-layer cross-section conjugated fibers of the present invention can be partially or completely used in the fabrics.
  • the fabrics include woven fabrics, knitted fabrics, third fabrics, non-woven fabrics, multidirectional fabrics, three-dimensional fabrics, composite fabrics, and the like.
  • other fibers may be ordinary polyester fibers, polyamide fibers, polyolefin fibers, polyurethane fibers, and the like.
  • the difference in visible light reflectivity of 550 nm wavelength in the dry and wet state of the fabric is less than 5.0%, it can be widely used as a summer wear fabric.
  • test method of each parameter involved in the present invention is as follows:
  • the L values were measured as L (white) and L (black). Then take the fabric sample cloth (10 ⁇ 10cm), cover it on the whiteboard and blackboard of the reference color, and then irradiate the sample cloth with D65 light source, and measure its L value as L (white + cloth), L (black + cloth) , and then use the following formula to calculate the data of light barrier properties. The larger the data of the obtained light barrier properties, the better the barrier properties of the sample fabric. 10 samples were taken for testing, and the final results were averaged.
  • Light barrier (1-(L(white+cloth)-L(black+cloth))/(L(white)-L(black)) ⁇ 100%.
  • the UV resistance parameter UPF is evaluated according to the standard GB/T 6529. 10 samples were taken for testing, and the final results were averaged. A UPF value of 50 or more was judged as 0, a UPF value of 40 or more and less than 50 was judged as ⁇ , and a UPF value of less than 40 was judged as ⁇ .
  • the cross-section of the composite fiber was photographed by SEM, the cross-sectional photograph was printed on paper, and the cross-sectional area S 1 of the polymer B component with a small inorganic particle content and the cross-sectional area S 2 of the polymer A component with a large inorganic particle content were obtained by an area meter.
  • the component ratio of polymer B S 1 /(S 1 +S 2 )
  • the component ratio of polymer A S 2 /(S 1 +S 2 ).
  • the weight of the metal element in the remaining portion was measured by an X-ray fluorescence spectrometer (manufacturer: Rigaku, model: ZSX Primus III+) (inorganic particle weight M2 was calculated). 10 samples were taken for testing, and the final results were averaged.
  • the fibers are made into undyed fabrics, and the fabrics are cut into square pieces of 5cm*5cm using an integrating sphere photometer.
  • face the light source away from the skin when wearing the fabric measure its reflectance and record the reflectance R1 at a wavelength of 550 nm;
  • Strength-stretch product strength ⁇ (stretch) 1/2 .
  • the light fastness test is carried out for 20 hours, and the sample after irradiation treatment is compared with the unirradiated control sample, and judged according to the standard contrast gray card to determine the light fastness level. 10 samples were taken for testing, and the final results were averaged. The light fastness grade 4 and above was judged as ⁇ , and the light fastness grade 3 and below was judged as ⁇ .
  • the obtained fiber is melted to obtain a film, and the crystallization peak position is tested using an X-ray diffraction device, and the crystalline peak position of the usual rutile titanium dioxide is tested at the same time, and the crystal form of the titanium dioxide is judged by comparing the obtained crystalline peak positions.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • Material B were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 17.3, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration property of 94.8%, a difference of 550 nm dry and wet reflectance of 1.2%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • Material B were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 30% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration property of 94.1%, a difference of 550 nm dry and wet reflectance of 2.3%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3 layers, the polymer B is in the outermost layer, and the outermost layer area accounts for 10% of the overall area of the cross section, and the tensile and elongation area of the fiber is 17.7.
  • the cylindrical knitted fabric is made, and the obtained tubular knitted fabric has an anti-penetration performance of 94.9%, a difference of 550 nm dry and wet reflectivity of 1.1%, and has anti-ultraviolet performance and qualified light fastness.
  • the strength and elongation product of the raw yarn is 16.3, and the obtained fiber is made into a tube knitted fabric.
  • the obtained tube knitted fabric has an anti-penetration property of 95.1%, a difference of 550 nm dry and wet reflectance of 0.9%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 15.5, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration property of 95.3%, a difference of 550 nm dry and wet reflectance of 0.8%, and has anti-ultraviolet performance and light fastness. qualified.
  • polyethylene terephthalate (PET) polymer A
  • polymer B semi-matte polyester
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration property of 95.4%, a difference of 550 nm dry and wet reflectance of 0.7%, and has anti-ultraviolet performance and light fastness. qualified.
  • the strength and elongation product of the raw yarn is 19.1, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 96.3%, a difference of 550 nm dry and wet reflectivity of 0.4%, and has anti-ultraviolet performance and light fastness. qualified.
  • nylon 6 (N6) (polymer A) containing 15.0 wt % of rutile TiO particles and 50 parts by weight of semi-dull nylon 6 (polymer B) containing 0.3 wt % of TiO particles were pre-crystallized, respectively. Dry to below 50ppm, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high anti-penetration performance.
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 21.5, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectivity of 1.4%, and has anti-ultraviolet performance and light fastness. qualified.
  • polypropylene (PP) containing 15.0 wt % of rutile TiO particles (polymer A) and 50 parts by weight of polypropylene (PP) containing 0.3 wt % of TiO particles (polymer B) were dried to 50ppm or less, put it into spinning A and B bins respectively for spinning and false twisting to obtain long fibers with high anti-penetration performance.
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 21.6, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectivity of 1.5%, and has anti-ultraviolet performance and light fastness. qualified.
  • the strength and elongation product of the raw yarn is 15.2, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 94.6%, a difference of 550 nm dry and wet reflectance of 1.1%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 15.0, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration property of 94.9%, a difference of 550 nm dry and wet reflectance of 1.0%, and has anti-ultraviolet performance and light fastness. qualified.
  • polyethylene terephthalate (PET) containing 15.0 wt % of zinc oxide particles (polymer A) and 50 parts by weight of semi-matte polyester (polymer B) containing 0.3 wt % of TiO particles ) were pre-crystallized and dried to below 50ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 15.6, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 94.2%, a difference of 550 nm dry and wet reflectance of 3.2%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • Material B were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 5, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section.
  • the strength and elongation product of the raw yarn is 18.5, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.4%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • Material B were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 9, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the entire section area.
  • the strength and elongation product of the raw yarn is 19.2, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration performance of 94.2%, a difference of 550 nm dry and wet reflectivity of 1.8%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • polymer C containing 0.1 wt% antibacterial particles were pre-crystallized, dried to below 50 ppm, respectively put into spinning silos for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross section of the fiber is multi-layered, the number of layers is 3, the polymer C is in the innermost layer, the polymer A is in the middle layer, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the product of wire strength and elongation is 15.1, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 95.8%, and a difference of 550 nm dry and wet reflectivity of 0.7%. It has UV resistance and excellent performance. Antibacterial properties and light fastness are qualified.
  • polyethylene terephthalate (PET) polymer A
  • semi-matte polyester polymer A
  • Polymer B is pre-crystallized, dried to below 50 ppm, and put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration property of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.4%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • Material B were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross section of the fiber is a multi-layer hollow concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall section area.
  • the strength and elongation product of the raw yarn is 16.2, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration property of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.8%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the strength and elongation product of the raw yarn is 15.1, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 94.1%, a 550 nm dry and wet reflectance difference of 2.7%, and has anti-ultraviolet performance and light fastness. qualified.
  • the strength and elongation product of the raw yarn is 19.7, and the obtained fiber is made into a tube knitted fabric.
  • the obtained tube knitted fabric has an anti-penetration performance of 94.8%, a difference of 550 nm dry and wet reflectance of 1.9%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the cross section of the fiber is a multi-layer concentric circle structure with 15 layers, wherein the polymer B is in the outermost layer, and the area of the outermost layer accounts for 20% of the overall area of the section.
  • the strength and elongation product of the raw yarn is 17.1, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 94.0%, a difference of 550 nm dry and wet reflectance of 2.8%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the number of layers is 3, wherein the polymer B is in the outermost layer, and the outermost layer area accounts for 40% of the overall area of the section.
  • the strength and elongation product of the raw yarn is 19.2, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectance of 1.8%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • Material B were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 3% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 17.1, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration property of 95.0%, a difference of 550 nm dry and wet reflectance of 1.0%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the strength and elongation product of the raw yarn is 15.0, and the obtained fiber is made into a tubular knitted fabric.
  • the obtained tubular knitted fabric has an anti-penetration property of 97.3%, a difference of 550 nm dry and wet reflectance of 0.2%, and has anti-ultraviolet performance and light fastness. qualified.
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • the cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3 layers, the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the cross section, and the strength and elongation area of the original fiber is 15.3.
  • the cylindrical knitted fabric was made, the anti-penetration performance of the obtained tubular knitted fabric was 86.9%, the difference of 550nm dry-wet reflectivity was 6.3%, it did not have anti-ultraviolet performance, the color changed obviously after being soaked in water, and the light fastness was qualified.
  • the content of inorganic particles in polymer A is less than 10.0 wt%, even if the content of polymer A in the composite fiber reaches 70 wt%, the anti-penetration effect of the composite fiber is not good, and the obtained fabric has poor UV resistance and dry-wet fading .
  • PET polyethylene terephthalate
  • semi-matte polyester polymerized
  • polymer C containing 0.07wt% TiO 2 particles were pre-crystallized, dried to below 50 ppm, respectively put into spinning silos for spinning and false twisting to obtain long fibers with high permeability resistance.
  • the cross-section of the fiber is multi-layered, the number of layers is 3, the polymer A is in the innermost layer, the polymer B is in the middle layer, and the polymer C is in the outermost layer, and the outermost layer area accounts for 10% of the overall cross-sectional area.
  • the product of wire strength and elongation is 16.4, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 90.8%, a difference of 5.9% in dry and wet reflectivity at 550 nm, and does not have anti-ultraviolet performance. The discoloration is obvious, and the light fastness is qualified.
  • Example 15 Although it is also a three-layer cross-sectional structure, it is no different from the usual core-sheath fiber, and the polymer A with the highest inorganic particle content is placed in the innermost layer of the fiber. Compared with Example 15 with the same inorganic particle content, the fiber's permeability resistance Not good, the fabric has poor anti-ultraviolet and dry-wet discoloration fading effect.
  • PET polyethylene terephthalate
  • polymer A polymer containing 70 wt % of rutile TiO particles and 92 parts by weight of semi-matte polyester (polymer A) containing 0.3 wt % of TiO particles were combined.
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the strength and elongation product of the raw yarn is 19.9, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 86.4%, a difference of 550 nm dry and wet reflectivity of 12.4%, has no anti-ultraviolet performance, and is wetted by water. After discoloration is obvious, the light fastness is qualified.
  • the content of polymer A in the composite fiber is less than 10%, even if the content of inorganic particles in polymer A reaches 70.0wt%, the anti-penetration effect of the composite fiber is not good, and the obtained fabric has poor UV resistance and dry-wet fading.
  • the cross section of the fiber is a multi-layer concentric circle structure with 3 layers, wherein the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall section area.
  • the strength and elongation product of the raw yarn is 13.7, and the obtained fiber is made into a tubular fabric.
  • the obtained tubular fabric has an anti-penetration performance of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.2%, and has anti-ultraviolet performance.
  • the discoloration is not obvious, and the light fastness is qualified.
  • the content of inorganic particles in the outermost polymer B is more than 5.0 wt %, the spinning process is seriously interrupted and the spinnability is poor.
  • PET polyethylene terephthalate
  • semi-matte polyester polymer A
  • TiO particles B Respectively pre-crystallize, dry to below 50ppm, put into spinning A and B bins respectively, spin and false twist to obtain long fibers with high permeability resistance.
  • the cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 20, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section.
  • the obtained fiber has an abnormal cross-section, and the tensile and elongation product of the raw fiber is 15.4.
  • the obtained fiber is made into a tubular knitted fabric, and the obtained tubular knitted fabric has an anti-penetration performance of 86.4%, and a difference of 550 nm dry and wet reflectance of 9.4%. It has anti-ultraviolet performance, obvious discoloration after being soaked in water, and the light fastness is qualified. Due to too many layers, the forming of the fiber section is abnormal, and the anti-penetration, anti-ultraviolet, dry and wet fading effect is not good.
  • PET polyethylene terephthalate
  • polymer A polymer A containing 80 wt % of rutile-type TiO particles and 70 parts by weight of semi-matte polyester (polymer A) containing 0.3 wt % of TiO particles B)
  • PET polyethylene terephthalate
  • polymer A containing 80 wt % of rutile-type TiO particles
  • semi-matte polyester polymer A containing 0.3 wt % of TiO particles B
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the cross-section was abnormally compounded, and the filaments were broken during the spinning, and the filaments were floating.
  • the strength and elongation product of the raw yarn is 17.2, and the obtained fiber is made into a tube knitted fabric.
  • the obtained tube knitted fabric has an anti-penetration performance of 95.9%, a difference of 550 nm dry and wet reflectivity of 0.6%, and has anti-ultraviolet performance. There is no obvious discoloration, and the light fastness is qualified.
  • the content of inorganic particles in polymer A is higher than 70.0 wt%, the spinning process is seriously interrupted and the spinnability is poor.
  • PET polyethylene terephthalate
  • polymer A polyethylene terephthalate
  • polymer B semi-matte polyester
  • the cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area.
  • the fiber strength and elongation product is 12.7.
  • the obtained fiber is made into a tubular knitted fabric, and the obtained tubular knitted fabric has an anti-penetration property of 94.9%, a 550-nm dry-wet reflectance difference of 1.2%, and has anti-ultraviolet performance and qualified light fastness.
  • the content of polymer A in the composite fiber is higher than 70%, the strength and elongation product of the fiber is small and cannot meet the requirements of normal use.

Abstract

A multi-layer section composite fiber. A cross section of the fiber has a multi-layer section structure of 3-15 layers formed by alternately arranging at least two components; the outermost layer of the multi-layer section structure is formed of polymer B having an inorganic particle content of 5.0 wt% or less; at least one layer in the composite fiber is formed of polymer A having an inorganic particle content of 10.0-70.0 wt%, and polymer A accounts for 10-70 wt% of the composite fiber. The obtained fiber and fabric have good spinning and weaving processing performance, and have excellent anti-permeability, anti-ultraviolet, heat shielding performance and excellent resistance to water immersion and discoloration.

Description

多层断面复合纤维及其织物Multilayer section composite fiber and its fabric 技术领域technical field
本发明涉及一种多层断面复合纤维,具体地涉及一种由至少两种无机粒子含量不同的聚合物交互排列形成的多层断面复合纤维,以及由该纤维获得的织物。The present invention relates to a multi-layer cross-section composite fiber, in particular to a multi-layer cross-section composite fiber formed by alternately arranging at least two polymers with different inorganic particle contents, and a fabric obtained from the fiber.
背景技术Background technique
在服用领域,视觉遮蔽性是纺织品的一项重要性能,它关系到最基本的遮羞蔽体功能;在装饰和军事领域,它涉及到单向透视、伪装等特殊的视觉要求。另外,随着世界范围内氟利昂的大量使用及环境污染的日益严重,导致大气中臭氧层严重破坏。长期接受紫外线照射,会降低有机分子寿命,使人体免疫功能下降,不仅损害皮肤引起皮炎、红斑、雀斑和皮肤癌,而且会促进眼疾,引起白内障疾病。另外,特别是夏季天气炎热,具有一定的遮热性能的服饰成为消费者的追求。In the field of wear, visual occlusion is an important performance of textiles, which is related to the most basic function of shading; in the field of decoration and military, it involves special visual requirements such as one-way perspective and camouflage. In addition, with the extensive use of Freon worldwide and the increasingly serious environmental pollution, the ozone layer in the atmosphere has been severely damaged. Long-term exposure to ultraviolet rays will reduce the lifespan of organic molecules and reduce the immune function of the human body, which not only damages the skin and causes dermatitis, erythema, freckles and skin cancer, but also promotes eye diseases and causes cataract disease. In addition, especially in hot summer, clothing with certain heat shielding properties has become the pursuit of consumers.
另外,在服用领域,服装的变退色也是纺织品的一项重要性能,人体大量出汗或者被雨水淋湿后,衣服会紧贴皮肤,并且被汗液或者雨水浸湿的地方会比干燥的地方颜色变深,影响美观。再者,在运动过程中,竞技对手往往可以通过对方选手的出汗量来判断对方选手的疲劳度,从而合理的运用竞技手段赢得比赛。所以,服装在被浸湿的时候,不会产生变退色成为夏季消费者的新兴追求。In addition, in the field of wearing, the discoloration of clothing is also an important property of textiles. After the human body sweats a lot or is wet by rain, the clothes will be close to the skin, and the place soaked by sweat or rain will be lighter than the dry place. Darkens, affects aesthetics. Furthermore, in the process of exercising, competitive opponents can often judge the fatigue level of the opponent's players by the amount of sweat of the opponent's players, so as to reasonably use competitive means to win the game. Therefore, when the clothing is soaked, it will not fade and become an emerging pursuit of summer consumers.
中国专利CN103628180A公开了一种超消光记忆纤维及制备方法。该纤维采用皮芯复合结构,未可克服常规全消光纤维在编织过程中发生的断丝现象,在芯中添加大量二氧化钛微粒达到防透效果,并且在鞘中添加低于芯的二氧化钛的量来提高织造的通过性。但是该复合纤维芯中添加的二氧化钛量为大于或等于3%,如果大量添加的话,虽然得到优异的防透,抗紫外效果,但是会导致纺丝性下降,原丝强度下降,织造过程中断丝明显,并且大量添加二氧化钛也会导致成本上升,反之,添加的二氧化钛量偏低的话,虽然有常规全消光的性能,但是没有优异的防透,抗紫外效果。Chinese patent CN103628180A discloses a super-extinction memory fiber and a preparation method. The fiber adopts a skin-core composite structure, which cannot overcome the phenomenon of wire breakage in the weaving process of conventional fully matte fibers. A large amount of titanium dioxide particles are added in the core to achieve the anti-penetration effect, and the amount of titanium dioxide in the sheath is lower than that of the core. Improve weaving passability. However, the amount of titanium dioxide added in the composite fiber core is greater than or equal to 3%. If a large amount of titanium dioxide is added, although excellent anti-penetration and anti-ultraviolet effects are obtained, it will lead to a decrease in spinnability, a decrease in the strength of the raw yarn, and the interruption of the yarn during the weaving process. Obviously, adding a large amount of titanium dioxide will also lead to an increase in cost. On the contrary, if the amount of titanium dioxide added is low, although it has the performance of conventional full extinction, it does not have excellent anti-penetration and anti-ultraviolet effects.
日本专利特开平11-269721,特开2008-223171,特开2013-44055同样公开了一种皮芯复合纤维,通过在芯成分中添加二氧化钛粒子来达到防透,抗紫外的效果。同样,在复合纤维芯中大量添加的二氧化钛。虽然得到优异的防透,抗紫外效果,但是会导致纺丝性下降,原丝强度下降,织造过程中断丝明显,并且大量添加二氧化钛也会导致成本上升,反之,添加的二氧化钛量偏低的话,虽然有常 规全消光的性能,但是没有优异的防透,抗紫外的效果。Japanese Patent Laid-Open No. 11-269721, No. 2008-223171, and No. 2013-44055 also disclose a skin-core composite fiber, which achieves anti-penetration and anti-ultraviolet effects by adding titanium dioxide particles to the core component. Likewise, titanium dioxide is added in large quantities in the composite fiber core. Although excellent anti-penetration and anti-ultraviolet effects are obtained, it will lead to a decrease in spinnability, a decrease in the strength of the raw yarn, and obvious interruption of the yarn during the weaving process, and a large amount of titanium dioxide will also lead to an increase in cost. On the contrary, if the amount of titanium dioxide added is low, Although it has the performance of conventional full extinction, it does not have excellent anti-penetration and anti-ultraviolet effects.
日本专利特开11-181627公开了一种多层积层纤维,纺丝性、不透明性以及遮热性优异的聚酯复合短纤维,由白色颜料含量不同的两种聚酯构成,其中白色颜料多的聚酯中白色颜料含量为1.5wt%~10.0wt%,白色颜料少的聚酯中白色颜料含量为0.5wt%以下。在该专利公开的芯鞘或同心圆等纤维断面上存在多层的实施方式中,均将白色颜料多的聚酯作为最内层,而白色颜料少的聚酯作为外层,这样可以避免纺丝性的恶化。这种实施方式得到的纤维的防透性能与通常全消光聚酯相比有所提高,但还是无法达到更高的防透效果。Japanese Patent Laid-Open No. 11-181627 discloses a multi-layer laminated fiber, a polyester composite staple fiber with excellent spinnability, opacity and heat shielding properties, composed of two types of polyesters with different white pigment contents, wherein the white pigment The content of the white pigment in the polyester with more white pigment is 1.5 wt % to 10.0 wt %, and the content of the white pigment in the polyester with less white pigment is less than 0.5 wt %. In the embodiment disclosed in the patent in which there are multiple layers on the fiber cross section such as core sheath or concentric circles, polyester with more white pigment is used as the innermost layer, and polyester with less white pigment is used as the outer layer, which can avoid spinning Deterioration of silkiness. Compared with the general fully matte polyester, the anti-penetration performance of the fibers obtained in this embodiment is improved, but still cannot achieve a higher anti-penetration effect.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种同时具有高防透、抗紫外线、遮热性能良好、防止变退色的多层断面复合纤维以及由其形成的织物。The purpose of the present invention is to provide a multi-layer cross-section composite fiber and a fabric formed by the composite fiber with high anti-penetration, anti-ultraviolet, good heat shielding performance, and prevention of discoloration and fading at the same time.
本发明的技术解决方案是:The technical solution of the present invention is:
多层断面复合纤维,其横截面上具有由至少两种成分交互排列形成的3层~15层的多层断面结构,所述多层断面结构的最外层由无机粒子含量为5.0wt%以下的聚合物B形成,所述复合纤维中至少1层由无机粒子含量为10.0~70.0wt%的聚合物A形成,并且聚合物A占复合纤维的10~70wt%。A multi-layer cross-section composite fiber, which has a multi-layer cross-sectional structure of 3 to 15 layers formed by alternately arranging at least two components in its cross section, and the outermost layer of the multi-layer cross-sectional structure has an inorganic particle content of 5.0 wt% or less. At least one layer of the composite fiber is formed of polymer A with an inorganic particle content of 10.0-70.0 wt %, and the polymer A accounts for 10-70 wt % of the composite fiber.
所述复合纤维中来自聚合物A的无机粒子含量优选7.0~30.0wt%,更优选8.0~20.0wt%,最优选12.0~15.0wt%。The content of the inorganic particles derived from the polymer A in the composite fiber is preferably 7.0 to 30.0 wt %, more preferably 8.0 to 20.0 wt %, and most preferably 12.0 to 15.0 wt %.
所述聚合无A中无机粒子含量优选15~60wt%。The content of inorganic particles in the polymer-free A is preferably 15-60 wt%.
所述纤维的横截面上优选具有由聚合物A和聚合物B交互排列形成的3层~9层的断面结构,更优选具有由聚合物A和聚合物B交互排列形成的3层~5层的断面结构。The cross-section of the fiber preferably has a cross-sectional structure of 3 to 9 layers formed by alternately arranging polymer A and polymer B, more preferably having 3 to 5 layers formed by alternately arranging polymer A and polymer B sectional structure.
所述多层断面结构的最外层面积优选占断面整体面积的5~30%。The area of the outermost layer of the multilayer cross-sectional structure preferably accounts for 5 to 30% of the entire cross-sectional area.
构成所述复合纤维的聚合物优选聚酯、尼龙、聚丙烯或聚氨酯。The polymer constituting the composite fiber is preferably polyester, nylon, polypropylene or polyurethane.
所述复合纤维在干湿状态下,550纳米波长可视光反射率差的绝对值优选小于5.0%,更优选小于3.0%。In the dry and wet state of the composite fiber, the absolute value of the difference in visible light reflectance at a wavelength of 550 nm is preferably less than 5.0%, more preferably less than 3.0%.
所述复合纤维的强伸度积优选在15.0以上,更优选在19.0以上。The strength-elongation product of the conjugate fiber is preferably 15.0 or more, and more preferably 19.0 or more.
本发明还公开了由上述多层断面构造纤维制备得到的织物。所述织物在干湿状态下,550纳米波长可视光反射率差的绝对值优选小于5.0%,更优选小于3.0%。The present invention also discloses a fabric prepared from the above-mentioned multi-layer cross-sectional structural fibers. The absolute value of the difference in the reflectance of visible light with a wavelength of 550 nanometers in the dry and wet state of the fabric is preferably less than 5.0%, more preferably less than 3.0%.
本发明通过多层断面的形式,将无机粒子含量高的聚合物A和无机粒子含量 低的聚合物B交互排列于纤维中,使复合纤维具有良好高防透、抗紫外线、遮热性能效果的同时,保持良好的强伸度特性,且复合纤维以及由其形成的织物能够有效防止变退色。In the present invention, the polymer A with high content of inorganic particles and the polymer B with low content of inorganic particles are alternately arranged in the fiber through the form of multi-layer section, so that the composite fiber has good anti-penetration, anti-ultraviolet and heat-shielding performance effects. At the same time, good strength and elongation properties are maintained, and the composite fibers and the fabrics formed therefrom can effectively prevent discoloration and fading.
附图说明Description of drawings
图1为9层同心圆复合断面结构纤维的横截面图。Figure 1 is a cross-sectional view of a 9-layer concentric circular composite cross-section structural fiber.
图2为3层同心圆复合断面结构纤维的横截面图。Figure 2 is a cross-sectional view of a 3-layer concentric circular composite cross-sectional structural fiber.
图3为并列多层复合断面结构纤维的横截面图。Figure 3 is a cross-sectional view of a side-by-side multilayer composite cross-sectional structural fiber.
图1~图3中,标记1表示聚合物A,标记2表示聚合物B。In FIGS. 1 to 3 , the reference numeral 1 represents the polymer A, and the reference numeral 2 represents the polymer B. As shown in FIG.
具体实施方式detailed description
本发明的多层断面复合纤维的横截断面上具有由至少两种成分交互排列形成的3层~15层的多层断面结构,所述多层断面结构的最外层由无机粒子含有量为5.0wt%以下的聚合物B形成,所述复合纤维中至少1层由无机粒子含有量为10.0~70.0wt%的聚合物A形成。The multi-layer cross-section composite fiber of the present invention has a multi-layer cross-sectional structure of 3 to 15 layers formed by alternately arranging at least two components, and the outermost layer of the multi-layer cross-sectional structure has an inorganic particle content of 5.0 wt % or less of polymer B, and at least one layer of the conjugate fiber is formed of polymer A with an inorganic particle content of 10.0 to 70.0 wt %.
本发明将无机粒子含量高的聚合物A置于多层断面复合纤维的内层,可以使纤维在加工过程中有良好的通过性,并且在后期织造过程中不会产生断丝等问题。In the present invention, the polymer A with high content of inorganic particles is placed in the inner layer of the multi-layer cross-section composite fiber, so that the fiber can have good passability during processing, and problems such as broken filaments will not occur in the later weaving process.
虽然无机粒子的含量越高,纤维的防透性越好,但是大量添加无机粒子会使纤维的强伸度出现明显的下降。为了保持纤维的强伸度等特性,势必要减少无机粒子含量高的聚合物A的添加量,在这种情况下,将聚合物A尽可能的保持在纤维横截面接近外层的位置,可以获得优于同等无机粒子含量的芯鞘纤维的防透效果。Although the higher the content of inorganic particles, the better the anti-permeability of the fiber, but adding a large amount of inorganic particles will significantly reduce the strength and elongation of the fiber. In order to maintain the properties of fiber such as strength and elongation, it is necessary to reduce the amount of polymer A with high inorganic particle content. The anti-penetration effect is better than that of the core-sheath fiber with the same content of inorganic particles.
另一方面,为了满足一些特定强伸度,纤维可以通过将聚合物A以多层的形态分布在纤维中,虽然会使纤维横截面接近外层的聚合物A的成分减少,导致防透性能出现轻微下降,但是通过多层结构将聚合物A更均匀的分散在纤维中,可以提高原丝的强伸度,满足特定的运用条件。On the other hand, in order to meet some specific strength and elongation, the fiber can be distributed in the fiber by polymer A in the form of multiple layers, although the composition of the polymer A in the fiber cross section close to the outer layer is reduced, resulting in anti-penetration performance There is a slight decrease, but polymer A is more uniformly dispersed in the fiber through the multi-layer structure, which can improve the strength and elongation of the raw fiber and meet the specific application conditions.
所述聚合物A中无机粒子含量低于10.0wt%时,虽然聚合物A的纺丝性能、复合纤维的物性方面没有问题,但是少量的无机粒子不利于光线的反射和吸收,复合纤维的防透性、抗紫外性、遮热性能会大幅下降,达不到所需要的水平。聚合物A中无机粒子A的含量越高,复合纤维的防透性、抗紫外性、遮热性能、被水浸润后的变退色越好。但是,当聚合物A中无机粒子含量高于70.0wt%时,影响聚合物A的纺丝性能,在纺丝过程中易发生断丝、飘丝现象,而且所得复合纤维的强伸度差, 影响其后续使用。因此,综合考虑复合纤维的防透性、抗紫外性、遮热性能以及生产可行性,所述聚合物A中无机粒子的含量优选在15.0~50.0wt%以下。When the content of inorganic particles in the polymer A is less than 10.0 wt%, although the spinning performance of the polymer A and the physical properties of the composite fibers are not problematic, a small amount of inorganic particles is not conducive to the reflection and absorption of light, and the anti-aging properties of the composite fibers. The permeability, UV resistance, and heat shielding performance will be greatly reduced and will not reach the required level. The higher the content of inorganic particles A in the polymer A, the better the anti-penetration, UV resistance, heat shielding performance, and discoloration after being wetted by water of the composite fiber. However, when the content of inorganic particles in the polymer A is higher than 70.0 wt%, the spinning performance of the polymer A is affected, and the phenomenon of yarn breakage and yarn floating easily occurs during the spinning process, and the obtained composite fiber has poor strength and elongation. affect its subsequent use. Therefore, considering comprehensively the anti-permeability, UV resistance, heat shielding performance and production feasibility of the composite fiber, the content of inorganic particles in the polymer A is preferably below 15.0-50.0 wt %.
所述聚合物A占复合纤维整体的10~70wt%。如果复合纤维中聚合物A的含量小于10wt%时,无法保证正常的复合多层断面结构,且复合纤维中无机粒子的含量偏少,纤维的防透、抗紫外线、遮热性能、被水浸润后的变退色都不理想。虽然聚合物A的含量越高,复合纤维的防透性越好,但是由于无机粒子含量较多的聚合物成分的价格较高,从而导致纤维整体的价格上升,而且无机粒子含量高了之后,纤维基本物性会下降。本发明优选复合纤维中聚合物A的含量15~60wt%。The polymer A accounts for 10 to 70 wt % of the entire composite fiber. If the content of polymer A in the composite fiber is less than 10wt%, the normal composite multi-layer cross-sectional structure cannot be guaranteed, and the content of inorganic particles in the composite fiber is too small, and the fiber's anti-penetration, anti-ultraviolet, heat shielding properties, water infiltration The later discoloration is not ideal. Although the higher the content of polymer A, the better the anti-permeability of the composite fiber, but the price of the polymer component with a large content of inorganic particles is higher, which leads to an increase in the price of the fiber as a whole. The basic physical properties of the fiber will decrease. In the present invention, the content of the polymer A in the conjugated fiber is preferably 15 to 60 wt %.
本发明对多层断面结构的形态不做特别规定,可以是同心圆排列、平行排列,也可以是各层之间的垂直相交排列等。当多层断面结构为同心圆排列时,最内部的中心层可以是聚合物层,也可以是中空层。The present invention does not specifically stipulate the form of the multi-layer cross-sectional structure, which may be arranged in concentric circles, parallel arrangements, or perpendicularly intersecting arrangements between layers. When the multi-layer cross-sectional structure is arranged in concentric circles, the innermost central layer may be a polymer layer or a hollow layer.
只要做到聚合物A形成的层和聚合物B形成的层交互、间隔排列,交互排列可以保证纤维中聚合物A的含量较低时,无论复合纤维的横截面呈现何种多层断面结构,都能够使复合纤维实现优异的防透、抗紫外线、遮热性能、被水浸润后的变退色性能。同时,交互排列也可以保证最外层的厚度。As long as the layers formed by polymer A and the layers formed by polymer B are arranged alternately and at intervals, the alternate arrangement can ensure that when the content of polymer A in the fiber is low, no matter what kind of multi-layer cross-sectional structure the cross-section of the composite fiber presents, All of them can make the composite fiber achieve excellent anti-penetration, anti-ultraviolet, heat shielding performance, and discoloration and fading performance after being soaked in water. At the same time, the alternating arrangement can also ensure the thickness of the outermost layer.
本发明所述多层断面复合纤维中来自聚合物A的无机粒子含量为7.0~30.0wt%,复合纤维中来自聚合物A的无机粒子的含量偏少,纤维的防透、抗紫外线、遮热性能、被水浸润后的变退色都不理想。虽然复合纤维中来自聚合物A的无机粒子含量越高,复合纤维的性能越好,但是来自聚合物A的无机粒子含量提高到一定值时,整体纤维的性能提高会越来越少,并且由于无机粒子含量较多的聚合物成分的价格较高,从而导致纤维整体的价格上升,而且无机粒子含量高了之后,纤维基本物性会下降。所以,本发明所述纤维中来自聚合物A的无机粒子含有量优选8.0~20.0%,最优选12.0~15.0%。The content of inorganic particles derived from polymer A in the multi-layer cross-section composite fiber of the present invention is 7.0-30.0 wt %, and the content of inorganic particles derived from polymer A in the composite fiber is relatively small, and the fiber has anti-penetration, anti-ultraviolet, and heat shielding properties. Performance and discoloration after being soaked in water are not ideal. Although the higher the content of inorganic particles from polymer A in the composite fiber, the better the performance of the composite fiber, but when the content of inorganic particles from polymer A increases to a certain value, the performance of the overall fiber will be less and less, and due to The price of a polymer component with a high content of inorganic particles is higher, which leads to an increase in the price of the entire fiber, and when the content of inorganic particles is high, the basic physical properties of the fiber will decrease. Therefore, the content of the inorganic particles derived from the polymer A in the fibers of the present invention is preferably 8.0 to 20.0%, and most preferably 12.0 to 15.0%.
本发明所述复合纤维为3~15层的断面结构。当所述多层断面结构的层数太多,高于15层时,断面结构的成型会出现异常,同时纤维的基本物性会较差。为了兼顾纤维的基本物性与防透性能、遮热性能,本发明优选所述多层断面结构的层数为3~9层,最优选3~5层。The composite fiber of the present invention has a cross-sectional structure of 3 to 15 layers. When the number of layers of the multi-layer cross-sectional structure is too many, more than 15 layers, the forming of the cross-sectional structure will be abnormal, and the basic physical properties of the fibers will be poor. In order to take into account the basic physical properties of the fiber, the anti-penetration performance and the heat shielding performance, in the present invention, the number of layers of the multi-layer cross-sectional structure is preferably 3 to 9 layers, most preferably 3 to 5 layers.
当接触纺丝设备的聚合物中无机粒子含量较高时,会导致无机粒子与导丝器等摩擦,影响设备的寿命以及聚合物的纺丝性。为了使得纺丝时聚合物的可纺性较好,也为了避免无机粒子对纺丝设备的影响,本发明优选露出纤维表面的为无 机粒子含量较少聚合物B,即所述多层断面结构的最外层由所述聚合物B形成。通过无机粒子含量较少聚合物B包覆住无机粒子含量较多的聚合物A,纺丝时避免了大量无机粒子与给油嘴、纺丝机各导丝器、罗拉等直接接触,减少摩擦阻力,保证丝条良好的工程通过性,并且避免含量较高的无机粒子直接接触纺丝机各部件导致脱落,污染给油嘴、导丝器以及罗拉,降低对多层断面复合纤维的防透、抗紫外、遮热性能的影响,同时也可以降低后加工过程的断丝率。When the content of inorganic particles in the polymer contacting the spinning equipment is high, it will cause friction between the inorganic particles and the yarn guide, etc., which will affect the life of the equipment and the spinnability of the polymer. In order to make the spinnability of the polymer better during spinning, and to avoid the influence of inorganic particles on the spinning equipment, it is preferred in the present invention that the surface of the fiber is exposed to the polymer B with less inorganic particles, that is, the multi-layer cross-sectional structure. The outermost layer is formed of the polymer B. Polymer B with less inorganic particle content covers polymer A with more inorganic particle content, avoiding direct contact of a large number of inorganic particles with the oil feeder, each yarn guide of the spinning machine, rollers, etc. during spinning, reducing frictional resistance , to ensure the good engineering passability of the thread, and to avoid the high content of inorganic particles directly contacting the various parts of the spinning machine to cause falling off, contaminating the oil feeder, yarn guide and roller, and reducing the anti-penetration and resistance to multi-layer cross-section composite fibers. The influence of UV and heat shielding properties can also reduce the wire breakage rate in the post-processing process.
并且,为了不过分影响复合纤维的防透、抗紫外线、遮热性能,由聚合物B形成的最外层面积优选占断面整体面积的5~30%。由聚合物B形成的最外层的面积比例太大时,对复合纤维整体的防透性的影响较大,复合纤维的防透性变差。虽然由聚合物B形成的最外层的面积越小,复合纤维的防透性越好,但是当该面积比例小到一定程度后,复合纤维防透性能的上升幅度比较小。并且在丝加工和使用过程中因摩擦导致的表面磨耗会容易产生。所以本发明更优选聚合物B形成的最外层面积占断面整体面积的10~20%。Furthermore, the area of the outermost layer formed of the polymer B preferably accounts for 5 to 30% of the entire cross-sectional area in order not to unduly affect the anti-penetration, UV resistance, and heat shielding properties of the conjugate fiber. When the area ratio of the outermost layer formed of the polymer B is too large, the influence on the barrier property of the entire composite fiber is large, and the barrier property of the composite fiber is deteriorated. Although the smaller the area of the outermost layer formed by the polymer B, the better the anti-permeability of the composite fiber, but when the area ratio is small to a certain extent, the increase in the anti-permeability of the composite fiber is relatively small. And the surface abrasion caused by friction will easily occur during the processing and use of the wire. Therefore, in the present invention, it is more preferable that the area of the outermost layer formed by the polymer B accounts for 10 to 20% of the entire area of the cross section.
本发明所述无机粒子可以是二氧化钛、碳酸钙、硫酸钡、氧化锌、二氧化硅或氮化硼等,其中优选二氧化钛、碳酸钙、硫酸钡或氧化锌。所述聚合物A和聚合物B中所含有的无机粒子可以相同也可以不同。为了获得更高防透性和抗紫外性的复合纤维,本发明所述无机粒子优选二氧化钛。The inorganic particles of the present invention can be titanium dioxide, calcium carbonate, barium sulfate, zinc oxide, silicon dioxide or boron nitride, etc., among which titanium dioxide, calcium carbonate, barium sulfate or zinc oxide are preferred. The inorganic particles contained in the polymer A and the polymer B may be the same or different. In order to obtain a composite fiber with higher barrier properties and UV resistance, the inorganic particles in the present invention are preferably titanium dioxide.
所述无机粒子的折射率优选1.6~3.0,更优选2.0~3.0。The refractive index of the inorganic particles is preferably 1.6 to 3.0, and more preferably 2.0 to 3.0.
根据结晶形态不同,所述二氧化钛分为锐钛型二氧化钛和金红石型二氧化钛。通常使用的锐钛型二氧化钛的结晶构造不稳定,易生成自由基,自由基积蓄到一定的量时,影响聚合物的耐光坚牢度。所以纤维中大量含有锐钛型二氧化钛时,纤维的耐光性能会变差。为了使纤维获得更加优良的耐光坚牢度,本发明所述聚合物A中所含有的无机粒子优选金红石型二氧化钛。According to different crystal forms, the titanium dioxide is divided into anatase titanium dioxide and rutile titanium dioxide. The crystal structure of the commonly used anatase titanium dioxide is unstable, and it is easy to generate free radicals. When the free radicals accumulate to a certain amount, the light fastness of the polymer is affected. Therefore, when a large amount of anatase titanium dioxide is contained in the fiber, the light resistance of the fiber will be deteriorated. In order to obtain better light fastness to the fibers, the inorganic particles contained in the polymer A of the present invention are preferably rutile titanium dioxide.
本发明对构成聚合物A的聚合物成分没有特别的限定,包括各种热塑性聚合物。可以是聚酯类聚合物或聚酰胺类聚合物,也可以是聚烯烃类聚合物,也可以是聚氨酯。具体的,所述聚酯类聚合物可以是聚对苯二甲酸乙二醇酯、聚对苯二甲酸丙二醇酯、聚对苯二甲酸丁二醇酯等均聚物,也可以是它们的共聚物;所述聚酰胺类聚合物可以是聚酰胺6、阳离子染料可染聚酰胺6、聚酰胺66等;所述聚烯烃类聚合物可以是聚乙烯、聚丙烯、聚丁二烯等。In the present invention, the polymer components constituting the polymer A are not particularly limited, and include various thermoplastic polymers. It may be a polyester-based polymer or a polyamide-based polymer, a polyolefin-based polymer, or a polyurethane. Specifically, the polyester polymer can be a homopolymer such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, etc., or a copolymer thereof. The polyamide-based polymer can be polyamide 6, cationic dye-dyeable polyamide 6, polyamide 66, etc.; the polyolefin-based polymer can be polyethylene, polypropylene, polybutadiene, and the like.
本发明对构成聚合物B的聚合物成分没有特别的限定,包括各种热塑性聚合 物。根据聚合物原料的不同,可以是聚酯类聚合物或聚酰胺类聚合物,也可以是聚烯烃类聚合物,也可以是聚氨酯。具体的,所述聚酯类聚合物可以是聚对苯二甲酸乙二醇酯、聚对苯二甲酸丙二醇酯、聚对苯二甲酸丁二醇酯等均聚物,也可以是它们的共聚物;根据功能的不同,所述聚酯类聚合物可以是分散染料可染聚酯、阳离子染料可染聚酯、易溶出聚酯、导电聚酯、抗静电聚酯、吸湿聚酯、低摩擦聚酯等;所述聚酰胺类聚合物可以是聚酰胺6、阳离子染料可染聚酰胺6、聚酰胺66等;所述聚烯烃类聚合物可以是聚乙烯、聚丙烯、聚丁二烯等。根据聚合物B中无机粒子含量的不同,鞘成分可以是大有光聚合物、半消光聚合物、全消光聚合物,如大有光聚酯、半消光聚酯、全消光聚酯等。The polymer components constituting the polymer B are not particularly limited in the present invention, and include various thermoplastic polymers. Depending on the polymer raw material, it may be a polyester-based polymer or a polyamide-based polymer, a polyolefin-based polymer, or a polyurethane. Specifically, the polyester polymer can be a homopolymer such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, etc., or a copolymer thereof. According to different functions, the polyester polymer can be dyeable polyester with disperse dyes, dyeable polyester with cationic dyes, easily dissolved polyester, conductive polyester, antistatic polyester, hygroscopic polyester, low friction polyester Polyester, etc.; the polyamide polymer can be polyamide 6, cationic dyeable polyamide 6, polyamide 66, etc.; the polyolefin polymer can be polyethylene, polypropylene, polybutadiene, etc. . Depending on the content of inorganic particles in the polymer B, the sheath component can be a bright polymer, a semi-dull polymer, a full-dull polymer, such as a bright polyester, a semi-dull polyester, a full-dull polyester, and the like.
作为纤维最外层的聚合物B,当在赋予其各种功能后会导致纺丝性变差、后续使用中相应功能的持久稳定性不好时,可以选择在最外层之内添加功能性聚合物成分作为单独的层,与聚合物A和聚合物B交互排列,而聚合物B选择仅含有5.0wt%以下无机粒子的聚合物。所述功能性聚合物可以是提高整体纤维吸湿率的吸湿性聚合物、提高整体纤维抗菌性的抗菌性聚合物、难燃性聚合物等。As the polymer B in the outermost layer of the fiber, when various functions are imparted to it, the spinnability will be deteriorated, and the lasting stability of the corresponding functions in subsequent use is not good, you can choose to add functionalities in the outermost layer. The polymer component, as a separate layer, is alternately arranged with polymer A and polymer B, and polymer B is selected to contain only 5.0 wt% or less of inorganic particles. The functional polymer may be a hygroscopic polymer that improves the moisture absorption rate of the entire fiber, an antibacterial polymer that improves the antibacterial property of the entire fiber, a flame retardant polymer, and the like.
本发明对纤维的形态没有特别的限定,可以是长纤维,也可以是短纤维。The form of the fibers is not particularly limited in the present invention, and may be long fibers or short fibers.
当纤维被液体浸润时(湿润状态),由于液体层的存在,与通常干燥状态下的纤维相比,其折射和反射效果有所改变。如果改变太多,会导致湿润状态和干燥状态下纤维的颜色相差太大,特别是用于制备夏季服装时,被汗水浸渍的地方的颜色与其他未被汗水浸渍地方的颜色相差较大,影响美观。本发明中,湿润状态和干燥状态下纤维折射和反射效果的改变程度与纤维断面层数、聚合物A和聚合物B中无机粒子含量、以及聚合物A和聚合物B在复合纤维中的含量都有一定的关系。所述改变程度通过复合纤维在干湿状态下550纳米波长可视光反射率差的绝对值表征,绝对值越小,干湿状态下复合纤维的颜色越接近,夏季穿着美观性越好。本发明所述复合纤维干湿状态下,550纳米波长可视光反射率差的绝对值优选小于5.0%。When the fibers are wetted with liquid (wet state), due to the presence of the liquid layer, the refraction and reflection effects are changed compared to the fibers in the usual dry state. If the change is too large, the color of the fiber in the wet state and the dry state will be too different, especially when it is used to prepare summer clothes, the color of the place impregnated by sweat is quite different from the color of other places not impregnated by sweat, which affects the beautiful. In the present invention, the degree of change in the refraction and reflection effects of the fiber in the wet state and the dry state is related to the number of layers of the fiber cross section, the content of inorganic particles in the polymer A and the polymer B, and the content of the polymer A and the polymer B in the composite fiber. have a certain relationship. The degree of change is represented by the absolute value of the difference in visible light reflectivity of the composite fiber at a wavelength of 550 nanometers in wet and dry conditions. In the dry and wet state of the composite fiber of the present invention, the absolute value of the difference in visible light reflectance with a wavelength of 550 nm is preferably less than 5.0%.
本发明所述的多层断面复合纤维的原丝强伸度积在15.0以上。纤维在使用过程中,原丝的强伸度积需要满足一定的程度,才能够保证在纺丝、织造、制品使用过程中通过性优良,且能保持很好的耐撕裂性。当原丝强伸度积在15.0以下时,织造过程中会产生断丝,通过性不良,并且做成的制品也不具备很好的耐破裂强度,影响使用寿命。The strand strength and elongation product of the multi-layer cross-section composite fiber of the present invention is above 15.0. In the process of fiber use, the strength and elongation product of the raw silk needs to meet a certain level, so as to ensure good passability during spinning, weaving, and product use, and can maintain good tear resistance. When the strength and elongation product of the raw yarn is below 15.0, the yarn will be broken during the weaving process, and the passability will be poor, and the finished product will not have good breaking strength, which will affect the service life.
本发明的复合纤维可以用于制备织物,在织物中可以部分使用或者全部使用本发明的多层断面复合纤维。所述织物包括机织物、针织物、第三织物、无纺织物、多向织物、立体织物、复合织物等。当部分使用本发明的复合纤维制备织物时,其他纤维可以是普通聚酯纤维、聚酰胺纤维、聚烯烃纤维、聚氨酯纤维等。保证织物干湿状态下550纳米波长可视光反射率差为5.0%以下的前提下,作为夏季穿着面料可以广泛推广使用。The conjugated fibers of the present invention can be used to prepare fabrics, and the multi-layer cross-section conjugated fibers of the present invention can be partially or completely used in the fabrics. The fabrics include woven fabrics, knitted fabrics, third fabrics, non-woven fabrics, multidirectional fabrics, three-dimensional fabrics, composite fabrics, and the like. When the composite fibers of the present invention are partially used to prepare the fabric, other fibers may be ordinary polyester fibers, polyamide fibers, polyolefin fibers, polyurethane fibers, and the like. On the premise that the difference in visible light reflectivity of 550 nm wavelength in the dry and wet state of the fabric is less than 5.0%, it can be widely used as a summer wear fabric.
本发明中涉及的各参数的测试方法如下:The test method of each parameter involved in the present invention is as follows:
(1)防透性能(1) Anti-penetration performance
使用D65光源分别照射基准色的白板、黑板后测得其L值分别为L(白)和L(黑)。然后取织物样布(10×10cm),分别覆盖于基准色的白板、黑板之后,再用D65光源照射样布后测得其L值分别为L(白+布)、L(黑+布),然后利用下面公式计算,得到光线防透性的数据。所得光线防透性的数据越大,显示样布的防透性能越好。分别取10个样品进行测试,最终结果取平均值。Using D65 light source to illuminate the whiteboard and blackboard of the reference color respectively, the L values were measured as L (white) and L (black). Then take the fabric sample cloth (10 × 10cm), cover it on the whiteboard and blackboard of the reference color, and then irradiate the sample cloth with D65 light source, and measure its L value as L (white + cloth), L (black + cloth) , and then use the following formula to calculate the data of light barrier properties. The larger the data of the obtained light barrier properties, the better the barrier properties of the sample fabric. 10 samples were taken for testing, and the final results were averaged.
光线防透性:(1-(L(白+布)-L(黑+布))/(L(白)-L(黑))×100%。Light barrier: (1-(L(white+cloth)-L(black+cloth))/(L(white)-L(black))×100%.
(2)UPF(抗紫外性能)(2) UPF (UV resistance)
抗紫外线参数UPF根据标准GB/T 6529评价。分别取10个样品进行测试,最终结果取平均值。UPF值在50以上的判定为〇,UPF值在40以上、小于50的判定为△,UPF值小于40的判定为×。The UV resistance parameter UPF is evaluated according to the standard GB/T 6529. 10 samples were taken for testing, and the final results were averaged. A UPF value of 50 or more was judged as 0, a UPF value of 40 or more and less than 50 was judged as Δ, and a UPF value of less than 40 was judged as ×.
(3)织物中无机粒子种类和含量(3) The type and content of inorganic particles in the fabric
取该纤维织物4g左右,熔融制样,通过X射线荧光光谱仪(生产商:Rigaku,型号:ZSX PrimusⅢ+)测定其中金属元素的含量,然后通过燃烧灰分法测出纤维中无机粒子重量,通过金属元素含量和无机粒子重量推算出织物中无机粒子种类和含量。分别取10个样品进行测试,最终结果取平均值。Take about 4 g of the fiber fabric, melt the sample, and measure the content of metal elements by X-ray fluorescence spectrometer (manufacturer: Rigaku, model: ZSX Primus III+), and then measure the weight of inorganic particles in the fiber by burning ash method. The element content and the weight of inorganic particles were used to calculate the type and content of inorganic particles in the fabric. 10 samples were taken for testing, and the final results were averaged.
(4)纤维中各成分的断面比率及最外层面积比例(4) The cross-sectional ratio of each component in the fiber and the area ratio of the outermost layer
通过SEM拍摄该复合纤维断面,将断面照片打印在纸上,通过面积仪求出无机粒子含量较少的聚合物B成分断面面积S 1,无机粒子含量较多的聚合物A成分断面面积S 2,聚合物B成分比例=S 1/(S 1+S 2),聚合物A成分比例=S 2/(S 1+S 2)。 The cross-section of the composite fiber was photographed by SEM, the cross-sectional photograph was printed on paper, and the cross-sectional area S 1 of the polymer B component with a small inorganic particle content and the cross-sectional area S 2 of the polymer A component with a large inorganic particle content were obtained by an area meter. , the component ratio of polymer B=S 1 /(S 1 +S 2 ), the component ratio of polymer A=S 2 /(S 1 +S 2 ).
对SEM拍摄的该复合纤维断面,测试最外层面积和断面整体面积,最外层断面面积比例=最外层面积/整体纤维面积。分别取10个样品进行测试,最终结果取平均值。For the cross-section of the composite fiber photographed by SEM, the area of the outermost layer and the overall area of the cross-section were measured, and the ratio of the cross-sectional area of the outermost layer = the area of the outermost layer/the area of the entire fiber. 10 samples were taken for testing, and the final results were averaged.
(5)各成分中无机粒子含量(5) Content of inorganic particles in each component
取一定重量(N1)的纤维样品,通过X线荧光光谱仪(生产商:Rigaku,型号:ZSX PrimusⅢ+)测定其中的金属元素重量(推算出无机粒子重量M1)。通过断面照片确定纤维中聚合物A和聚合物B的复合比率以及最外层面积比例(测试方法4),求得最外层占整体纤维的比例,然后使用碱溶液进行溶出处理,并控制减量率去除最外层的聚合物B。对溶出处理后剩余的纤维(重量N2),利用X线荧光光谱仪(生产商:Rigaku,型号:ZSX PrimusⅢ+)测定剩余部分中金属元素的重量(推算出无机粒子重量M2)。分别取10个样品进行测试,最终结果取平均值。Take a certain weight (N1) of fiber samples, and measure the metal element weight (calculate the inorganic particle weight M1) by X-ray fluorescence spectrometer (manufacturer: Rigaku, model: ZSX Primus III+). The composite ratio of polymer A and polymer B in the fiber and the area ratio of the outermost layer (test method 4) were determined by the cross-sectional photo, and the ratio of the outermost layer to the whole fiber was obtained. The outermost polymer B was removed at the same rate. With respect to the remaining fibers (weight N2) after the dissolution treatment, the weight of the metal element in the remaining portion was measured by an X-ray fluorescence spectrometer (manufacturer: Rigaku, model: ZSX Primus III+) (inorganic particle weight M2 was calculated). 10 samples were taken for testing, and the final results were averaged.
Figure PCTCN2021111420-appb-000001
Figure PCTCN2021111420-appb-000001
Figure PCTCN2021111420-appb-000002
Figure PCTCN2021111420-appb-000002
(6)可视光的反射率(6) Reflectivity of visible light
根据GB/T3291.2和GB/T3291.3中的标准和术语,将纤维做成未染色织物形态,使用积分球光度计,将织物裁剪成5cm*5cm大小的方片,在保证无褶皱,无疵点的情况下,将穿着时远离皮肤的织物面对着光源,测量其反射率并记录波长550纳米的反射率R1;According to the standards and terms in GB/T3291.2 and GB/T3291.3, the fibers are made into undyed fabrics, and the fabrics are cut into square pieces of 5cm*5cm using an integrating sphere photometer. In the case of no defects, face the light source away from the skin when wearing the fabric, measure its reflectance and record the reflectance R1 at a wavelength of 550 nm;
如果需要测试液体浸润状态下的反射率,将样品浸润在三级水中,调整样品含水率至100%(水浸润后质量为浸润前2倍),在保证无褶皱,无疵点的情况下,将穿着时远离皮肤的织物面对着光源,测量其反射率并记录波长550纳米的反射率R2;If it is necessary to test the reflectivity under liquid immersion, immerse the sample in tertiary water, adjust the moisture content of the sample to 100% (the mass after water immersion is 2 times before immersion). Wear the fabric away from the skin facing the light source, measure its reflectance and record the reflectance R2 at a wavelength of 550 nm;
干湿状态反射率差=|R1-R2|。Difference in reflectivity between wet and dry states = |R1-R2|.
分别取10个样品进行测试,最终结果取平均值。10 samples were taken for testing, and the final results were averaged.
(7)干湿状态变退色判定(7) Judgment of discoloration in wet and dry state
参考JIS L 0804:2005变退色,灰卡判定标准,将干和湿状(液体不限定水)态下的织物进行判色评级。分别取10个样品进行测试,最终结果取平均值。4级:无明显变退色〇;3-4级:轻微变退色△;3级及以下:明显变退色×。With reference to JIS L 0804:2005 Discoloration, Gray Card Judgment Standard, the fabrics in dry and wet state (liquid is not limited to water) are judged and rated for color. 10 samples were taken for testing, and the final results were averaged. Grade 4: No obvious discoloration ○; Grade 3-4: Slight discoloration △; Grade 3 and below: Obvious discoloration ×.
(8)纤维的强伸度积(8) Strength and elongation product of fiber
根据标准GB/T14344-2008分别测试纤维的强度和伸度,利用如下公式计算纤维的强伸度积:According to the standard GB/T14344-2008, the strength and elongation of the fiber were tested respectively, and the product of the fiber's strength and elongation was calculated using the following formula:
强伸度积=强度×(伸度) 1/2Strength-stretch product=strength×(stretch) 1/2 .
分别取10个样品进行测试,最终结果取平均值。10 samples were taken for testing, and the final results were averaged.
(9)耐光坚牢度(9) Light fastness
根据标准JIS L0842进行测试耐光照射20小时测试,照射处理之后的样品与未照射的对比样进行比较,根据标准对比灰卡进行判断,来测定耐光坚牢度级别。分别取10个样品进行测试,最终结果取平均值。耐光坚牢度在4级及以上判定为○,耐光坚牢度在3级及以下判定为△。According to the standard JIS L0842, the light fastness test is carried out for 20 hours, and the sample after irradiation treatment is compared with the unirradiated control sample, and judged according to the standard contrast gray card to determine the light fastness level. 10 samples were taken for testing, and the final results were averaged. The light fastness grade 4 and above was judged as ○, and the light fastness grade 3 and below was judged as △.
(10)金红石二氧化钛(10) Rutile Titanium Dioxide
所得纤维通过熔融制得薄膜,使用X射线衍射装置进行测试结晶峰位置,同时测试通常金红石二氧化钛的结晶峰位置,通过两者所得的结晶峰位置的比较来判断二氧化钛的晶型。The obtained fiber is melted to obtain a film, and the crystallization peak position is tested using an X-ray diffraction device, and the crystalline peak position of the usual rutile titanium dioxide is tested at the same time, and the crystal form of the titanium dioxide is judged by comparing the obtained crystalline peak positions.
(11)纺丝性(11) Spinning property
对纺丝过程中的飘丝、断丝进行统计,飘丝、断丝次数在1回/t以下时,纺丝性判断为〇;飘丝、断丝次数大于1回/t时,纺丝性判断为×。Count the floating and broken yarns in the spinning process. When the number of floating and broken yarns is less than 1 time/t, the spinnability is judged to be 0; when the number of floating and broken yarns is greater than 1 time/t, the spinning The sex judgment is ×.
下面结合实施例,对本发明进行详细说明。The present invention will be described in detail below with reference to the embodiments.
实施例1Example 1
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为17.3,将所得纤维制成筒编物,所得筒编物的防透性能为94.8%,550纳米干湿反射率差为1.2%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 17.3, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration property of 94.8%, a difference of 550 nm dry and wet reflectance of 1.2%, and has anti-ultraviolet performance and light fastness. qualified.
实施例2Example 2
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的30%。原丝强伸度积为17.5,将所得纤维制成筒编物,所得筒编物的防透性能为94.1%,550纳米干湿反射率差为2.3%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 30% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration property of 94.1%, a difference of 550 nm dry and wet reflectance of 2.3%, and has anti-ultraviolet performance and light fastness. qualified.
实施例3Example 3
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的10%,原丝强伸度积为17.7,将所得纤维制成筒编物,所得筒编物的防透性能为94.9%,550纳米干湿反射率差为1.1%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3 layers, the polymer B is in the outermost layer, and the outermost layer area accounts for 10% of the overall area of the cross section, and the tensile and elongation area of the fiber is 17.7. The cylindrical knitted fabric is made, and the obtained tubular knitted fabric has an anti-penetration performance of 94.9%, a difference of 550 nm dry and wet reflectivity of 1.1%, and has anti-ultraviolet performance and qualified light fastness.
实施例4Example 4
将60重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和40重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为16.3,将所得纤维制成筒编物,所得筒编物的防透性能为95.1%,550纳米干湿反射率差为0.9%,具有抗紫外性能,耐光坚牢度合格。 60 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 40 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 16.3, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 95.1%, a difference of 550 nm dry and wet reflectance of 0.9%, and has anti-ultraviolet performance and light fastness. qualified.
实施例5Example 5
将70重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和30重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为15.5,将所得纤维制成筒编物,所得筒编物的防透性能为95.3%,550纳米干湿反射率差为0.8%,具有抗紫外性能,耐光坚牢度合格。 70 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 30 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 15.5, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration property of 95.3%, a difference of 550 nm dry and wet reflectance of 0.8%, and has anti-ultraviolet performance and light fastness. qualified.
实施例6Example 6
将30重量份含有30.0wt%的金红石型TiO2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和70重量份含有0.3wt%TiO2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为17.5,将所得纤维制成筒编物,所得筒编物的防透性能为95.4%,550纳米干湿反射率差为0.7%,具有 抗紫外性能,耐光坚牢度合格。30 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 30.0 wt % of rutile-type TiO particles and 70 parts by weight of semi-matte polyester (polymer B) containing 0.3 wt % of TiO particles ) were pre-crystallized and dried to below 50ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration property of 95.4%, a difference of 550 nm dry and wet reflectance of 0.7%, and has anti-ultraviolet performance and light fastness. qualified.
实施例7Example 7
将20重量份含有60.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和80重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为19.1,将所得纤维制成筒编物,所得筒编物的防透性能为96.3%,550纳米干湿反射率差为0.4%,具有抗紫外性能,耐光坚牢度合格。 20 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 60.0 wt % of rutile-type TiO particles and 80 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section. The strength and elongation product of the raw yarn is 19.1, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 96.3%, a difference of 550 nm dry and wet reflectivity of 0.4%, and has anti-ultraviolet performance and light fastness. qualified.
实施例8Example 8
将50重量份含有15.0wt%的金红石型TiO 2粒子的尼龙6(N6)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光尼龙6(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为21.5,将所得纤维制成筒编物,所得筒编物的防透性能为94.3%,550纳米干湿反射率差为1.4%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of nylon 6 (N6) (polymer A) containing 15.0 wt % of rutile TiO particles and 50 parts by weight of semi-dull nylon 6 (polymer B) containing 0.3 wt % of TiO particles were pre-crystallized, respectively. Dry to below 50ppm, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high anti-penetration performance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 21.5, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectivity of 1.4%, and has anti-ultraviolet performance and light fastness. qualified.
实施例9Example 9
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚丙烯(PP)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的聚丙烯(PP)(聚合物B)分别干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为21.6,将所得纤维制成筒编物,所得筒编物的防透性能为94.3%,550纳米干湿反射率差为1.5%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polypropylene (PP) containing 15.0 wt % of rutile TiO particles (polymer A) and 50 parts by weight of polypropylene (PP) containing 0.3 wt % of TiO particles (polymer B) were dried to 50ppm or less, put it into spinning A and B bins respectively for spinning and false twisting to obtain long fibers with high anti-penetration performance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 21.6, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectivity of 1.5%, and has anti-ultraviolet performance and light fastness. qualified.
实施例10Example 10
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有2.7wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外 层,且最外层面积占断面整体面积的20%。原丝强伸度积为15.2,将所得纤维制成筒编物,所得筒编物的防透性能为94.6%,550纳米干湿反射率差为1.1%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) containing 15.0 wt % of rutile TiO particles (polymer A) and 50 parts by weight of semi-matte polyester (polymerized) containing 2.7 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 15.2, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 94.6%, a difference of 550 nm dry and wet reflectance of 1.1%, and has anti-ultraviolet performance and light fastness. qualified.
实施例11Example 11
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有5.0wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为15.0,将所得纤维制成筒编物,所得筒编物的防透性能为94.9%,550纳米干湿反射率差为1.0%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 5.0 wt % of TiO particles Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 15.0, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration property of 94.9%, a difference of 550 nm dry and wet reflectance of 1.0%, and has anti-ultraviolet performance and light fastness. qualified.
实施例12Example 12
将50重量份含有15.0wt%的氧化锌粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为15.6,将所得纤维制成筒编物,所得筒编物的防透性能为94.2%,550纳米干湿反射率差为3.2%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) containing 15.0 wt % of zinc oxide particles (polymer A) and 50 parts by weight of semi-matte polyester (polymer B) containing 0.3 wt % of TiO particles ) were pre-crystallized and dried to below 50ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 15.6, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 94.2%, a difference of 550 nm dry and wet reflectance of 3.2%, and has anti-ultraviolet performance and light fastness. qualified.
实施例13Example 13
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为5层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为18.5,将所得纤维制成筒编物,所得筒编物的防透性能为94.4%,550纳米干湿反射率差为1.4%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 5, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section. The strength and elongation product of the raw yarn is 18.5, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.4%, and has anti-ultraviolet performance and light fastness. qualified.
实施例14Example 14
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预 结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为9层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为19.2,将所得纤维制成筒编物,所得筒编物的防透性能为94.2%,550纳米干湿反射率差为1.8%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 9, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the entire section area. The strength and elongation product of the raw yarn is 19.2, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration performance of 94.2%, a difference of 550 nm dry and wet reflectivity of 1.8%, and has anti-ultraviolet performance and light fastness. qualified.
实施例15Example 15
将45重量份含有30.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)、45重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)以及10重量份含有0.1wt%抗菌粒子的聚合物C分别预结晶、干燥至50ppm以下,分别投入纺丝料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层,层数为3层,聚合物C在最内层,聚合物A在中间层,聚合物B在最外层,且最外层面积占断面整体面积的20%,原丝强伸度积为15.1,将所得纤维制成筒编物,所得筒编物的防透性能为95.8%,550纳米干湿反射率差为0.7%,同时具有抗紫外性能的同时有优异的抗菌性能,耐光坚牢度合格。 45 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 30.0 wt % of rutile-type TiO particles, 45 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles Compound B) and 10 parts by weight of polymer C containing 0.1 wt% antibacterial particles were pre-crystallized, dried to below 50 ppm, respectively put into spinning silos for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is multi-layered, the number of layers is 3, the polymer C is in the innermost layer, the polymer A is in the middle layer, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The product of wire strength and elongation is 15.1, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 95.8%, and a difference of 550 nm dry and wet reflectivity of 0.7%. It has UV resistance and excellent performance. Antibacterial properties and light fastness are qualified.
实施例16Example 16
将50重量份含有15.0wt%的锐钛型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为17.5,将所得纤维制成筒编物,所得筒编物的防透性能为94.4%,550纳米干湿反射率差为1.4%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of anatase TiO particles and 50 parts by weight of semi-matte polyester (polymer A) containing 0.3 wt % of TiO particles Polymer B) is pre-crystallized, dried to below 50 ppm, and put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration property of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.4%, and has anti-ultraviolet performance and light fastness. qualified.
实施例17Example 17
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层中空同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为16.2,将所得纤维制成筒编物,所得筒编物的防透性能为94.4%,550纳米干湿反射率差为1.8%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer hollow concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall section area. The strength and elongation product of the raw yarn is 16.2, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration property of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.8%, and has anti-ultraviolet performance and light fastness. qualified.
实施例18Example 18
将70重量份含有10.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和30重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为15.1,将所得纤维制成筒编物,所得筒编物的防透性能为94.1%,550纳米干湿反射率差为2.7%,具有抗紫外性能,耐光坚牢度合格。 70 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 10.0 wt % of rutile-type TiO particles and 30 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section. The strength and elongation product of the raw yarn is 15.1, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 94.1%, a 550 nm dry and wet reflectance difference of 2.7%, and has anti-ultraviolet performance and light fastness. qualified.
实施例19Example 19
将10重量份含有70.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和90重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为19.7,将所得纤维制成筒编物,所得筒编物的防透性能为94.8%,550纳米干湿反射率差为1.9%,具有抗紫外性能,耐光坚牢度合格。 10 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 70.0 wt % of rutile-type TiO particles and 90 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 19.7, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.8%, a difference of 550 nm dry and wet reflectance of 1.9%, and has anti-ultraviolet performance and light fastness. qualified.
实施例20Example 20
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为15层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为17.1,将所得纤维制成筒编物,所得筒编物的防透性能为94.0%,550纳米干湿反射率差为2.8%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 15 layers, wherein the polymer B is in the outermost layer, and the area of the outermost layer accounts for 20% of the overall area of the section. The strength and elongation product of the raw yarn is 17.1, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 94.0%, a difference of 550 nm dry and wet reflectance of 2.8%, and has anti-ultraviolet performance and light fastness. qualified.
实施例21Example 21
将20重量份含有60.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和80重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的40%。原丝强伸度积为19.2, 将所得纤维制成筒编物,所得筒编物的防透性能为94.3%,550纳米干湿反射率差为1.8%,具有抗紫外性能,耐光坚牢度合格。 20 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 60.0 wt % of rutile TiO particles and 80 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the number of layers is 3, wherein the polymer B is in the outermost layer, and the outermost layer area accounts for 40% of the overall area of the section. The strength and elongation product of the raw yarn is 19.2, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectance of 1.8%, and has anti-ultraviolet performance and light fastness. qualified.
实施例22Example 22
将50重量份含有15.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的3%。原丝强伸度积为17.1,将所得纤维制成筒编物,所得筒编物的防透性能为95.0%,550纳米干湿反射率差为1.0%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 3% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 17.1, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration property of 95.0%, a difference of 550 nm dry and wet reflectance of 1.0%, and has anti-ultraviolet performance and light fastness. qualified.
实施例23Example 23
将50重量份含有70.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为15.0,将所得纤维制成筒编物,所得筒编物的防透性能为97.3%,550纳米干湿反射率差为0.2%,具有抗紫外性能,耐光坚牢度合格。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 70.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 15.0, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration property of 97.3%, a difference of 550 nm dry and wet reflectance of 0.2%, and has anti-ultraviolet performance and light fastness. qualified.
比较例1Comparative Example 1
将70重量份含有7.5wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和30重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%,原丝强伸度积为15.3,将所得纤维制成筒编物,所得筒编物的防透性能为86.9%、550纳米干湿反射率差为6.3%,不具有抗紫外性能,被水浸润后变色明显,耐光坚牢度合格。当聚合物A中无机粒子含量低于10.0wt%时,即使复合纤维中聚合物A的含量达到了70wt%,复合纤维的防透效果也不好,所得织物的抗紫外和干湿变退色差。 70 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 7.5 wt % of rutile-type TiO particles and 30 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles were combined. Material B) were pre-crystallized, dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 3 layers, the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the cross section, and the strength and elongation area of the original fiber is 15.3. The cylindrical knitted fabric was made, the anti-penetration performance of the obtained tubular knitted fabric was 86.9%, the difference of 550nm dry-wet reflectivity was 6.3%, it did not have anti-ultraviolet performance, the color changed obviously after being soaked in water, and the light fastness was qualified. When the content of inorganic particles in polymer A is less than 10.0 wt%, even if the content of polymer A in the composite fiber reaches 70 wt%, the anti-penetration effect of the composite fiber is not good, and the obtained fabric has poor UV resistance and dry-wet fading .
比较例2Comparative Example 2
将45重量份含有30.0wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)、45重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)以及10重量份含有0.07wt%TiO 2粒子的聚合物C分别预结晶、干燥至50ppm以下,分别投入纺丝料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层,层数为3层,聚合物A在最内层,聚合物B在中间层,聚合物C在最外层,且最外层面积占断面整体面积的10%、原丝强伸度积为16.4、将所得纤维制成筒编物,所得筒编物的防透性能为90.8%、550纳米干湿反射率差为5.9%,不具有抗紫外性能,被水浸润后变色明显,耐光坚牢度合格。虽然也是3层的断面结构,但与通常芯鞘纤维无异,无机粒子含量最高的聚合物A置于纤维的最内层,与同等无机粒子含量的实施例15相比,纤维的防透性不好,织物的抗紫外和干湿变退色效果差。 45 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 30.0 wt % of rutile-type TiO particles, 45 parts by weight of semi-matte polyester (polymerized) containing 0.3 wt % of TiO particles Compound B) and 10 parts by weight of polymer C containing 0.07wt% TiO 2 particles were pre-crystallized, dried to below 50 ppm, respectively put into spinning silos for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is multi-layered, the number of layers is 3, the polymer A is in the innermost layer, the polymer B is in the middle layer, and the polymer C is in the outermost layer, and the outermost layer area accounts for 10% of the overall cross-sectional area. The product of wire strength and elongation is 16.4, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 90.8%, a difference of 5.9% in dry and wet reflectivity at 550 nm, and does not have anti-ultraviolet performance. The discoloration is obvious, and the light fastness is qualified. Although it is also a three-layer cross-sectional structure, it is no different from the usual core-sheath fiber, and the polymer A with the highest inorganic particle content is placed in the innermost layer of the fiber. Compared with Example 15 with the same inorganic particle content, the fiber's permeability resistance Not good, the fabric has poor anti-ultraviolet and dry-wet discoloration fading effect.
比较例3Comparative Example 3
将8重量份含有70wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和92重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为19.9、将所得纤维制成筒编物,所得筒编物的防透性能为86.4%、550纳米干湿反射率差为12.4%,不具有抗紫外性能,被水浸润后变色明显,耐光坚牢度合格。当复合纤维中聚合物A的含量低于10%时,即使聚合物A中无机粒子含量达到70.0wt%,复合纤维的防透效果也不好,所得织物的抗紫外和干湿变退色差。 8 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 70 wt % of rutile TiO particles and 92 parts by weight of semi-matte polyester (polymer A) containing 0.3 wt % of TiO particles were combined. B) Respectively pre-crystallize, dry to below 50ppm, put into spinning A and B bins respectively, spin and false twist to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 19.9, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 86.4%, a difference of 550 nm dry and wet reflectivity of 12.4%, has no anti-ultraviolet performance, and is wetted by water. After discoloration is obvious, the light fastness is qualified. When the content of polymer A in the composite fiber is less than 10%, even if the content of inorganic particles in polymer A reaches 70.0wt%, the anti-penetration effect of the composite fiber is not good, and the obtained fabric has poor UV resistance and dry-wet fading.
比较例4Comparative Example 4
将50重量份含有15wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有5.5wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、纺丝中出现断丝,飘丝。并且得到的POY在进行假捻加工时,断丝发生,并且通过导丝器时产生大量白粉无法进行长时间卷曲。假捻制得高防透性能的长纤维,纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为13.7、将所得纤维制成筒编物,所得筒编物的防透性能为94.4%、550纳米干湿反射率差为1.2%,具有抗紫外性能,被水浸润后变色不 明显,耐光坚牢度合格。当位于最外层的聚合物B中的无机粒子含量大于5.0wt%时,纺丝过程中断丝严重,纺丝性差。 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15 wt % of rutile TiO particles and 50 parts by weight of semi-matte polyester (polymer A) containing 5.5 wt % of TiO particles were combined. B) Respectively pre-crystallize, dry to below 50ppm, put into spinning A and B bins respectively for spinning, and the yarn breaks and floats during spinning. In addition, when the obtained POY is subjected to false twisting, yarn breakage occurs, and a large amount of white powder is generated when passing through the yarn guide, so that it cannot be crimped for a long time. False twisting produces long fibers with high anti-permeability. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, wherein the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall section area. The strength and elongation product of the raw yarn is 13.7, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration performance of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.2%, and has anti-ultraviolet performance. The discoloration is not obvious, and the light fastness is qualified. When the content of inorganic particles in the outermost polymer B is more than 5.0 wt %, the spinning process is seriously interrupted and the spinnability is poor.
比较例5Comparative Example 5
将50重量份含有15wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为20层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。所得到的纤维断面形成异常,原丝强伸度积为15.4、将所得纤维制成筒编物,所得筒编物的防透性能为86.4%、550纳米干湿反射率差为9.4%,不具有抗紫外性能,被水浸润后变色明显,耐光坚牢度合格。由于层数太多,导致纤维断面的成型出现异常,防透性、抗紫外、干湿变退色效果不好。 50 parts by weight of polyethylene terephthalate (PET) containing 15 wt % of rutile TiO particles (polymer A) and 50 parts by weight of semi-matte polyester (polymer A) containing 0.3 wt % of TiO particles B) Respectively pre-crystallize, dry to below 50ppm, put into spinning A and B bins respectively, spin and false twist to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure, the number of layers is 20, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section. The obtained fiber has an abnormal cross-section, and the tensile and elongation product of the raw fiber is 15.4. The obtained fiber is made into a tubular knitted fabric, and the obtained tubular knitted fabric has an anti-penetration performance of 86.4%, and a difference of 550 nm dry and wet reflectance of 9.4%. It has anti-ultraviolet performance, obvious discoloration after being soaked in water, and the light fastness is qualified. Due to too many layers, the forming of the fiber section is abnormal, and the anti-penetration, anti-ultraviolet, dry and wet fading effect is not good.
比较例6Comparative Example 6
将10重量份含有80wt%的金红石型TiO 2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和70重量份含有0.3wt%TiO 2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。纺丝过程中因为聚合物A流动性差,断面复合异常,纺丝中出现断丝,飘丝。并且得到的POY在进行假捻加工时,断丝发生,并且通过导丝器时产生大量白粉无法进行长时间卷曲。原丝强伸度积为17.2、将所得纤维制成筒编物,所得筒编物的防透性能为95.9%、550纳米干湿反射率差为0.6%,具有抗紫外性能,被水浸润后无明显变色,耐光坚牢度合格。当聚合物A中无机粒子含量高于70.0wt%时,纺丝过程中断丝严重,纺丝性差。 10 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 80 wt % of rutile-type TiO particles and 70 parts by weight of semi-matte polyester (polymer A) containing 0.3 wt % of TiO particles B) Respectively pre-crystallize, dry to below 50ppm, put into spinning A and B bins respectively, spin and false twist to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. During the spinning process, due to the poor fluidity of the polymer A, the cross-section was abnormally compounded, and the filaments were broken during the spinning, and the filaments were floating. In addition, when the obtained POY is subjected to false twisting, yarn breakage occurs, and a large amount of white powder is generated when passing through the yarn guide, so that it cannot be crimped for a long time. The strength and elongation product of the raw yarn is 17.2, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 95.9%, a difference of 550 nm dry and wet reflectivity of 0.6%, and has anti-ultraviolet performance. There is no obvious discoloration, and the light fastness is qualified. When the content of inorganic particles in polymer A is higher than 70.0 wt%, the spinning process is seriously interrupted and the spinnability is poor.
比较例7Comparative Example 7
将75重量份含有10wt%的金红石型TiO2粒子的聚对苯二甲酸乙二醇酯(PET)(聚合物A)和25重量份含有0.3wt%TiO2粒子的半消光聚酯(聚合物B)分别预结晶、干燥至50ppm以下,分别投入纺丝A、B料仓进行纺丝、假捻制得高防透性能的长纤维。纤维横断面为多层同心圆构造,层数为3层,其中聚合物B在最外层,且最外层面积占断面整体面积的20%。原丝强伸度积为12.7,纺丝过程中因为纤维强伸度积太小,出现断丝飘丝。并且在加工过程中同样出现加工性差,断 丝现象。将所得纤维制成筒编物,所得筒编物的防透性能为94.9%,550纳米干湿反射率差为1.2%,具有抗紫外性能,耐光坚牢度合格。当复合纤维中聚合物A的含量高于70%时,纤维的强伸度积小,无法满足正常使用的要求。75 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 10 wt % of rutile TiO2 particles and 25 parts by weight of semi-matte polyester (polymer B) containing 0.3 wt % of TiO2 particles Pre-crystallized and dried to below 50ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high anti-permeability performance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The fiber strength and elongation product is 12.7. During the spinning process, because the fiber strength and elongation product is too small, the broken silk appears. In addition, poor workability and wire breakage also occur during processing. The obtained fiber is made into a tubular knitted fabric, and the obtained tubular knitted fabric has an anti-penetration property of 94.9%, a 550-nm dry-wet reflectance difference of 1.2%, and has anti-ultraviolet performance and qualified light fastness. When the content of polymer A in the composite fiber is higher than 70%, the strength and elongation product of the fiber is small and cannot meet the requirements of normal use.
Figure PCTCN2021111420-appb-000003
Figure PCTCN2021111420-appb-000003
Figure PCTCN2021111420-appb-000004
Figure PCTCN2021111420-appb-000004

Claims (10)

  1. 多层断面复合纤维,其特征在于:该纤维的横截面上具有由至少两种成分交互排列形成的3层~15层的多层断面结构,所述多层断面结构的最外层由无机粒子含量为5.0wt%以下的聚合物B形成,所述复合纤维中至少1层由无机粒子含量为10.0~70.0wt%的聚合物A形成,并且聚合物A占复合纤维的10~70wt%。A multi-layer cross-sectional composite fiber, characterized in that: the cross-section of the fiber has a multi-layer cross-sectional structure of 3 to 15 layers formed by alternately arranging at least two components, and the outermost layer of the multi-layer cross-sectional structure is composed of inorganic particles. The content of polymer B is 5.0 wt % or less, and at least one layer of the composite fiber is formed of polymer A with an inorganic particle content of 10.0-70.0 wt %, and the polymer A accounts for 10-70 wt % of the composite fiber.
  2. 根据权力要求1所述的多层断面复合纤维,其特征在于:复合纤维中来自聚合物A的无机粒子的含量为7.0~30.0wt%。The multi-layer cross-section composite fiber according to claim 1, wherein the content of the inorganic particles derived from the polymer A in the composite fiber is 7.0 to 30.0 wt %.
  3. 根据权利要求1或2所述的多层断面复合纤维,其特征在于:该纤维的横截面上具有由聚合物A和聚合物B交互排列形成的3层~9层的断面结构。The multi-layer cross-section composite fiber according to claim 1 or 2 is characterized in that: the cross-section of the fiber has a cross-sectional structure of 3 to 9 layers formed by alternately arranging polymer A and polymer B.
  4. 根据权利要求1或2所述的多层断面复合纤维,其特征在于:所述聚合无A中无机粒子含量为15~60wt%。The multi-layer cross-section composite fiber according to claim 1 or 2, wherein the content of inorganic particles in the polymer-free A is 15-60 wt%.
  5. 根据权利要求1或2所述的多层断面复合纤维,其特征在于:所述多层断面结构的最外层面积占断面整体面积的5~30%。The multi-layer cross-sectional composite fiber according to claim 1 or 2, wherein the outermost layer area of the multi-layer cross-sectional structure accounts for 5-30% of the overall cross-sectional area.
  6. 根据权利要求1或2所述的多层断面复合纤维,其特征在于:所述聚合物为聚酯、尼龙、聚丙烯或聚氨酯。The multi-layer cross-section composite fiber according to claim 1 or 2, wherein the polymer is polyester, nylon, polypropylene or polyurethane.
  7. 根据权利要求1或2所述的多层断面复合纤维,其特征在于:所述复合纤维干湿状态下,550纳米波长可视光反射率差的绝对值小于5.0%。The multi-layer cross-section composite fiber according to claim 1 or 2, wherein the absolute value of the difference in the reflectivity of visible light with a wavelength of 550 nanometers in the dry and wet state of the composite fiber is less than 5.0%.
  8. 根据权利要求1或2所述的多层断面复合纤维,其特征在于:所述复合纤维的强伸度积在15.0以上。The multi-layer cross-section composite fiber according to claim 1 or 2, characterized in that: the strength-elongation product of the composite fiber is above 15.0.
  9. 一种织物,由权利要求1所述多层断面复合纤维的制备得到。A kind of fabric is obtained by the preparation of the multi-layer section composite fiber according to claim 1.
  10. 根据权利要求9所述的织物,其特征在于:所述织物的干湿状态的550纳米波长可视光反射率差绝对值小于5.0%。The fabric according to claim 9, wherein the absolute value of the difference in the visible light reflectance of the fabric in the wet and dry state at a wavelength of 550 nanometers is less than 5.0%.
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JP2014189905A (en) * 2013-03-26 2014-10-06 Kuraray Co Ltd Polyester core-sheath type composite fiber excellent in see-through preventing property and method for producing the same
CN110637114A (en) * 2017-11-10 2019-12-31 东丽纤维研究所(中国)有限公司 High-penetration-prevention core sheath composite fiber and fabric
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