TW202206658A - Multi-layer section composite fiber and fabric thereof having excellent anti-permeability, anti-ultraviolet, heat shielding performance and excellent resistance to water infiltration and discoloration - Google Patents
Multi-layer section composite fiber and fabric thereof having excellent anti-permeability, anti-ultraviolet, heat shielding performance and excellent resistance to water infiltration and discoloration Download PDFInfo
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本發明係關於一種多層斷面複合纖維,具體地關於一種由至少兩種無機粒子含量不同的聚合物交互排列形成的多層斷面複合纖維,以及由該纖維獲得的織物。The present invention relates to a multi-layer cross-section composite fiber, in particular to a multi-layer cross-section composite fiber formed by alternately arranging at least two polymers with different inorganic particle contents, and a fabric obtained from the fiber.
在服用領域,視覺遮蔽性是紡織品的一項重要性能,它關係到最基本的遮羞蔽體功能;在裝飾和軍事領域,它涉及到單向透視、偽裝等特殊的視覺要求。另外,隨著世界範圍內氟氯烷的大量使用及環境污染的日益嚴重,導致大氣中臭氧層嚴重破壞。長期接受紫外線照射,會降低有機分子壽命,使人體免疫功能下降,不僅損害皮膚引起皮炎、紅斑、雀斑和皮膚癌,而且會促進眼疾,引起白內障疾病。另外,特別是夏季天氣炎熱,具有一定的遮熱性能的服飾成為消費者的追求。In the field of wear, visual occlusion is an important performance of textiles, which is related to the most basic function of shading; in the field of decoration and military, it involves special visual requirements such as one-way perspective and camouflage. In addition, with the extensive use of fluorochlorofluorocarbons worldwide and the increasingly serious environmental pollution, the ozone layer in the atmosphere has been severely damaged. Long-term exposure to ultraviolet rays will reduce the lifespan of organic molecules and reduce the immune function of the human body, which not only damages the skin and causes dermatitis, erythema, freckles and skin cancer, but also promotes eye diseases and causes cataract disease. In addition, especially in hot summer, clothing with certain heat shielding properties has become the pursuit of consumers.
另外,在服用領域,服裝的變褪色也是紡織品的一項重要性能,人體大量出汗或者被雨水淋濕後,衣服會緊貼皮膚,並且被汗液或者雨水浸濕的地方會比乾燥的地方顏色變深,影響美觀。再者,在運動過程中,競技對手往往可以藉由對方選手的出汗量來判斷對方選手的疲勞度,從而合理的運用競技手段贏得比賽。所以,服裝在被浸濕的時候,不會產生變褪色成為夏季消費者的新興追求。In addition, in the field of wearing, the color fading of clothing is also an important property of textiles. After the human body sweats a lot or is wet by rain, the clothes will be close to the skin, and the place soaked by sweat or rain will be lighter than the dry place. Darkens, affects aesthetics. Furthermore, in the process of exercising, competitive opponents can often judge the fatigue level of the opponent's players by the amount of sweat of the opponent's players, so as to reasonably use competitive means to win the game. Therefore, when the clothing is soaked, it will not fade and become an emerging pursuit of summer consumers.
中國專利CN103628180A公開了一種超消光記憶纖維及製備方法。該纖維採用皮芯複合結構,未可克服常規全消光纖維在編織過程中發生的斷絲現象,在芯中添加大量二氧化鈦微粒達到防透效果,並且在鞘中添加低於芯的二氧化鈦的量來提高織造的通過性。但是該複合纖維芯中添加的二氧化鈦量為大於或等於3%,如果大量添加的話,雖然得到優異的防透、抗紫外線效果,但是會導致紡絲性下降,原絲強度下降,織造過程中斷絲明顯,並且大量添加二氧化鈦也會導致成本上升,反之,添加的二氧化鈦量偏低的話,雖然有常規全消光的性能,但是沒有優異的防透、抗紫外線效果。Chinese patent CN103628180A discloses a super-extinction memory fiber and a preparation method. The fiber adopts a skin-core composite structure, which cannot overcome the phenomenon of wire breakage in the weaving process of conventional fully matte fibers. A large amount of titanium dioxide particles are added in the core to achieve the anti-penetration effect, and the amount of titanium dioxide in the sheath is lower than that of the core. Improve weaving passability. However, the amount of titanium dioxide added in the composite fiber core is greater than or equal to 3%. If a large amount is added, although excellent anti-penetration and anti-ultraviolet effects can be obtained, it will lead to a decrease in spinnability, a decrease in the strength of the raw yarn, and the interruption of the yarn during the weaving process. Obviously, adding a large amount of titanium dioxide will also lead to an increase in cost. On the contrary, if the amount of titanium dioxide added is low, although it has the performance of conventional full extinction, it does not have excellent anti-penetration and anti-ultraviolet effects.
日本專利特開平11-269721、特開2008-223171、特開2013-44055同樣公開了一種皮芯複合纖維,藉由在芯成分中添加二氧化鈦粒子來達到防透、抗紫外線的效果。同樣,在複合纖維芯中大量添加的二氧化鈦。雖然得到優異的防透、抗紫外線效果,但是會導致紡絲性下降,原絲強度下降,織造過程中斷絲明顯,並且大量添加二氧化鈦也會導致成本上升,反之,添加的二氧化鈦量偏低的話,雖然有常規全消光的性能,但是沒有優異的防透、抗紫外線的效果。Japanese Patent Laid-Open No. 11-269721, Japanese Patent Laid-Open No. 2008-223171, and Japanese Patent Laid-Open No. 2013-44055 also disclose a skin-core composite fiber, by adding titanium dioxide particles to the core component to achieve anti-penetration and anti-ultraviolet effects. Likewise, titanium dioxide is added in large quantities in the composite fiber core. Although excellent anti-penetration and anti-ultraviolet effects are obtained, it will lead to a decrease in spinnability, a decrease in the strength of the raw yarn, and obvious interruption of the yarn during the weaving process, and a large amount of titanium dioxide will also lead to an increase in cost. On the contrary, if the amount of titanium dioxide added is low, Although it has the performance of conventional full extinction, it does not have excellent anti-penetration and anti-ultraviolet effect.
日本專利特開11-181627公開了一種多層積層纖維,紡絲性、不透明性以及遮熱性優異的聚酯複合短纖維,由白色顏料含量不同的兩種聚酯構成,其中白色顏料多的聚酯中白色顏料含量為1.5wt%~10.0wt%,白色顏料少的聚酯中白色顏料含量為0.5wt%以下。在該專利公開的芯鞘或同心圓等纖維斷面上存在多層的實施方式中,均將白色顏料多的聚酯作為最內層,而白色顏料少的聚酯作為外層,這樣可以避免紡絲性的惡化。這種實施方式得到的纖維的防透性能與通常全消光聚酯相比有所提高,但還是無法達到更高的防透效果。Japanese Patent Laid-Open No. 11-181627 discloses a multi-layer laminated fiber, a polyester composite staple fiber with excellent spinnability, opacity and heat shielding properties, composed of two types of polyesters with different white pigment contents, among which the polyester with more white pigments The content of the medium white pigment is 1.5wt% to 10.0wt%, and the content of the white pigment in the polyester with less white pigment is less than 0.5wt%. In the embodiments with multiple layers on the fiber cross section such as core sheath or concentric circles disclosed in the patent, polyester with more white pigment is used as the innermost layer, and polyester with less white pigment is used as the outer layer, which can avoid spinning Sexual deterioration. Compared with the general fully matte polyester, the anti-penetration performance of the fibers obtained in this embodiment is improved, but still cannot achieve a higher anti-penetration effect.
本發明的目的在於提供一種同時具有高防透、抗紫外線、遮熱性能良好、防止變褪色的多層斷面複合纖維以及由其形成的織物。The object of the present invention is to provide a multi-layer cross-section composite fiber and a fabric formed by the composite fiber with high anti-penetration, anti-ultraviolet, good heat shielding performance, and prevention of discoloration and fading at the same time.
本發明的技術解決方案是: 一種多層斷面複合纖維,其橫截面上具有由至少兩種成分交互排列形成的3層~15層的多層斷面結構,上述多層斷面結構的最外層由無機粒子含量為5.0wt%以下的聚合物B形成,上述複合纖維中至少1層由無機粒子含量為10.0~70.0wt%的聚合物A形成,並且聚合物A佔複合纖維的10~70wt%。The technical solution of the present invention is: A multi-layer cross-sectional composite fiber, which has a multi-layer cross-sectional structure of 3 to 15 layers formed by alternately arranging at least two components, and the outermost layer of the multi-layer cross-sectional structure is composed of inorganic particles with a content of less than 5.0wt%. The polymer B is formed, and at least one layer of the composite fiber is formed of polymer A with an inorganic particle content of 10.0-70.0 wt %, and the polymer A accounts for 10-70 wt % of the composite fiber.
上述複合纖維中來自聚合物A的無機粒子含量較佳為7.0~30.0wt%,更佳為8.0~20.0wt%,最佳為12.0~15.0wt%。The content of the inorganic particles derived from the polymer A in the above-mentioned composite fibers is preferably 7.0-30.0 wt %, more preferably 8.0-20.0 wt %, and most preferably 12.0-15.0 wt %.
上述聚合物A中無機粒子含量較佳為15~60wt%。The content of inorganic particles in the above-mentioned polymer A is preferably 15-60 wt %.
上述纖維的橫截面上較佳為具有由聚合物A和聚合物B交互排列形成的3層~9層的斷面結構,更佳為具有由聚合物A和聚合物B交互排列形成的3層~5層的斷面結構。The cross section of the above-mentioned fiber preferably has a cross-sectional structure of 3 to 9 layers formed by alternately arranging polymer A and polymer B, more preferably having 3 layers formed by alternately arranging polymer A and polymer B ~5-story cross-sectional structure.
上述多層斷面結構的最外層面積較佳係佔斷面整體面積的5~30%。The area of the outermost layer of the above-mentioned multi-layer cross-sectional structure preferably accounts for 5-30% of the overall area of the cross-section.
構成上述複合纖維的聚合物較佳為聚酯、尼龍、聚丙烯或聚胺基甲酸酯。The polymer constituting the above-mentioned conjugate fiber is preferably polyester, nylon, polypropylene or polyurethane.
上述複合纖維在乾濕狀態下,550奈米波長可見光反射率差的絕對值較佳係小於5.0%,更佳為小於3.0%。The absolute value of the difference in the reflectivity of visible light with a wavelength of 550 nm in the dry and wet state of the composite fiber is preferably less than 5.0%, more preferably less than 3.0%.
上述複合纖維的強伸度積較佳係在15.0以上,更佳係在19.0以上。The strength-elongation product of the above-mentioned conjugate fiber is preferably 15.0 or more, more preferably 19.0 or more.
本發明還公開了由上述多層斷面構造纖維製備得到的織物。上述織物在乾濕狀態下,550奈米波長可見光反射率差的絕對值較佳係小於5.0%,更佳係小於3.0%。The present invention also discloses a fabric prepared from the above-mentioned multi-layer cross-sectional structural fibers. Preferably, the absolute value of the difference in visible light reflectance with a wavelength of 550 nm is less than 5.0%, and more preferably less than 3.0%, in the dry and wet state of the above-mentioned fabric.
本發明藉由多層斷面的形式,將無機粒子含量高的聚合物A和無機粒子含量低的聚合物B交互排列於纖維中,使複合纖維具有良好高防透、抗紫外線、遮熱性能效果的同時,保持良好的強伸度特性,且複合纖維以及由其形成的織物能夠有效防止變褪色。In the present invention, the polymer A with high content of inorganic particles and the polymer B with low content of inorganic particles are alternately arranged in the fiber in the form of multi-layer section, so that the composite fiber has good effects of high anti-penetration, anti-ultraviolet and heat shielding performance. At the same time, good strength and elongation properties are maintained, and the composite fibers and the fabrics formed therefrom can effectively prevent discoloration and fading.
本發明的多層斷面複合纖維的橫截斷面上具有由至少兩種成分交互排列形成的3層~15層的多層斷面結構,上述多層斷面結構的最外層由無機粒子含量為5.0wt%以下的聚合物B形成,上述複合纖維中至少1層由無機粒子含量為10.0~70.0wt%的聚合物A形成。The cross-section of the multi-layered cross-sectional composite fiber of the present invention has a multi-layer cross-sectional structure of 3 to 15 layers formed by alternately arranging at least two components, and the outermost layer of the multi-layer cross-sectional structure has an inorganic particle content of 5.0 wt %. The following polymer B is formed, and at least one layer of the conjugate fiber is formed of the polymer A having an inorganic particle content of 10.0 to 70.0 wt %.
本發明將無機粒子含量高的聚合物A置於多層斷面複合纖維的內層,可以使纖維在加工過程中有良好的通過性,並且在後期織造過程中不會產生斷絲等問題。In the present invention, the polymer A with high content of inorganic particles is placed in the inner layer of the multi-layer cross-section composite fiber, so that the fiber can have good passability during processing, and problems such as broken filaments will not occur in the later weaving process.
雖然無機粒子的含量越高,纖維的防透性越好,但是大量添加無機粒子會使纖維的強伸度出現明顯的下降。為了保持纖維的強伸度等特性,勢必要減少無機粒子含量高的聚合物A的添加量,在這種情況下,將聚合物A盡可能的保持在纖維橫截面接近外層的位置,可以獲得優於同等無機粒子含量的芯鞘纖維的防透效果。Although the higher the content of inorganic particles, the better the anti-permeability of the fiber, but adding a large amount of inorganic particles will significantly reduce the strength and elongation of the fiber. In order to maintain the properties of fiber such as strength and elongation, it is necessary to reduce the amount of polymer A with high content of inorganic particles. It is superior to the anti-penetration effect of the core-sheath fiber with the same content of inorganic particles.
另一方面,為了滿足一些特定強伸度,纖維可以藉由將聚合物A以多層的形態分佈在纖維中,雖然會使纖維橫截面接近外層的聚合物A的成分減少,導致防透性能出現輕微下降,但是藉由多層結構將聚合物A更均勻的分散在纖維中,可以提高原絲的強伸度,滿足特定的運用條件。On the other hand, in order to meet some specific strength and elongation, the fiber can be distributed in the fiber by polymer A in the form of multiple layers, although the composition of the polymer A in the cross section of the fiber close to the outer layer is reduced, resulting in the appearance of anti-permeability. It is slightly lower, but the multi-layer structure disperses the polymer A in the fiber more uniformly, which can improve the strength and elongation of the raw fiber and meet the specific application conditions.
上述聚合物A中無機粒子含量低於10.0wt%時,雖然聚合物A的紡絲性能、複合纖維的物性方面沒有問題,但是少量的無機粒子不利於光線的反射和吸收,複合纖維的防透性、抗紫外線性、遮熱性能會大幅下降,達不到所需要的水準。聚合物A中無機粒子A的含量越高,複合纖維的防透性、抗紫外線性、遮熱性能、被水浸潤後的變褪色越好。但是,當聚合物A中無機粒子含量高於70.0wt%時,影響聚合物A的紡絲性能,在紡絲過程中易發生斷絲、飄絲現象,而且所得複合纖維的強伸度差,影響其後續使用。因此,綜合考慮複合纖維的防透性、抗紫外線性、遮熱性能以及生產可行性,上述聚合物A中無機粒子的含量較佳係在15.0~50.0wt%以下。When the content of inorganic particles in the above-mentioned polymer A is less than 10.0 wt%, although the spinning performance of polymer A and the physical properties of the composite fibers are not problematic, a small amount of inorganic particles is not conducive to the reflection and absorption of light, and the anti-penetration of the composite fibers. The resistance, UV resistance, and heat shielding performance will be greatly reduced and will not reach the required level. The higher the content of inorganic particles A in polymer A, the better the anti-permeability, UV resistance, heat shielding performance, and discoloration after being wetted by water of the composite fiber. However, when the content of inorganic particles in the polymer A is higher than 70.0wt%, the spinning performance of the polymer A is affected, and the phenomenon of filament breakage and spinning easily occurs during the spinning process, and the obtained composite fiber has poor strength and elongation. affect its subsequent use. Therefore, considering comprehensively the anti-permeability, UV resistance, heat shielding performance and production feasibility of the composite fiber, the content of inorganic particles in the above-mentioned polymer A is preferably below 15.0-50.0 wt%.
上述聚合物A佔複合纖維整體的10~70wt%。如果複合纖維中聚合物A的含量小於10wt%時,無法保證正常的複合多層斷面結構,且複合纖維中無機粒子的含量偏少,纖維的防透、抗紫外線、遮熱性能、被水浸潤後的變褪色都不理想。雖然聚合物A的含量越高,複合纖維的防透性越好,但是由於無機粒子含量較多的聚合物成分的價格較高,從而導致纖維整體的價格上升,而且無機粒子含量高了之後,纖維基本物性會下降。本發明較佳係複合纖維中聚合物A的含量15~60wt%。The above-mentioned polymer A accounts for 10 to 70 wt % of the entire composite fiber. If the content of polymer A in the composite fiber is less than 10wt%, the normal composite multi-layer cross-sectional structure cannot be guaranteed, and the content of inorganic particles in the composite fiber is too small, and the fiber has anti-penetration, anti-ultraviolet, heat shielding properties, and is wetted by water. The subsequent discoloration and fading are not ideal. Although the higher the content of polymer A, the better the anti-permeability of the composite fiber, but the price of the polymer component with a large content of inorganic particles is higher, which leads to an increase in the price of the fiber as a whole. The basic physical properties of the fiber will decrease. The preferred content of the polymer A in the composite fiber of the present invention is 15-60 wt%.
本發明對多層斷面結構的形態不做特別規定,可以是同心圓排列、平行排列,也可以是各層之間的垂直相交排列等。當多層斷面結構為同心圓排列時,最內部的中心層可以是聚合物層,也可以是中空層。The present invention does not specifically stipulate the form of the multi-layer cross-sectional structure, which may be arranged in concentric circles, parallel arrangements, or perpendicularly intersecting arrangements between layers. When the multi-layer cross-sectional structure is arranged in concentric circles, the innermost central layer may be a polymer layer or a hollow layer.
只要做到聚合物A形成的層和聚合物B形成的層交互、間隔排列,交互排列可以保證纖維中聚合物A的含量較低時,無論複合纖維的橫截面呈現何種多層斷面結構,都能夠使複合纖維實現優異的防透、抗紫外線、遮熱性能、被水浸潤後的變褪色性能。同時,交互排列也可以保證最外層的厚度。As long as the layers formed by polymer A and the layers formed by polymer B are arranged alternately and at intervals, the alternate arrangement can ensure that when the content of polymer A in the fiber is low, no matter what kind of multi-layer cross-sectional structure the cross-section of the composite fiber presents, All can make the composite fiber achieve excellent anti-penetration, anti-ultraviolet, heat shielding performance, and discoloration and fading performance after being soaked in water. At the same time, the alternating arrangement can also ensure the thickness of the outermost layer.
本發明上述多層斷面複合纖維中來自聚合物A的無機粒子含量為7.0~30.0wt%,複合纖維中來自聚合物A的無機粒子的含量偏少,纖維的防透、抗紫外線、遮熱性能、被水浸潤後的變褪色都不理想。雖然複合纖維中來自聚合物A的無機粒子含量越高,複合纖維的性能越好,但是來自聚合物A的無機粒子含量提高到一定值時,整體纖維的性能提高會越來越少,並且由於無機粒子含量較多的聚合物成分的價格較高,從而導致纖維整體的價格上升,而且無機粒子含量高了之後,纖維基本物性會下降。所以,本發明上述纖維中來自聚合物A的無機粒子含量較佳係8.0~20.0%,最佳係12.0~15.0%。The content of inorganic particles derived from polymer A in the multi-layer cross-section composite fibers of the present invention is 7.0-30.0 wt%, the content of inorganic particles derived from polymer A in the composite fibers is relatively small, and the fibers have anti-penetration, anti-ultraviolet, and heat shielding properties. , The discoloration after being soaked in water is not ideal. Although the higher the content of inorganic particles from polymer A in the composite fiber, the better the performance of the composite fiber, but when the content of inorganic particles from polymer A increases to a certain value, the performance of the overall fiber will be less and less, and due to The price of a polymer component with a high content of inorganic particles is higher, which leads to an increase in the price of the entire fiber, and when the content of inorganic particles is high, the basic physical properties of the fiber will decrease. Therefore, the content of the inorganic particles derived from the polymer A in the above-mentioned fibers of the present invention is preferably 8.0-20.0%, and most preferably 12.0-15.0%.
本發明上述複合纖維為3~15層的斷面結構。當上述多層斷面結構的層數太多,高於15層時,斷面結構的成型會出現異常,同時纖維的基本物性會較差。為了兼顧纖維的基本物性與防透性能、遮熱性能,本發明較佳係上述多層斷面結構的層數為3~9層,最佳係3~5層。The above-mentioned conjugate fiber of the present invention has a cross-sectional structure of 3 to 15 layers. When the number of layers of the above-mentioned multi-layer cross-sectional structure is too many, more than 15 layers, the forming of the cross-sectional structure will be abnormal, and the basic physical properties of the fibers will be poor. In order to take into account the basic physical properties of the fiber, the anti-penetration performance and the heat shielding performance, the preferred number of layers of the above-mentioned multi-layer cross-sectional structure in the present invention is 3 to 9 layers, and the optimal number is 3 to 5 layers.
當接觸紡絲設備的聚合物中無機粒子含量較高時,會導致無機粒子與導絲器等摩擦,影響設備的壽命以及聚合物的紡絲性。為了使得紡絲時聚合物的可紡性較好,也為了避免無機粒子對紡絲設備的影響,本發明較佳係露出纖維表面的為無機粒子含量較少聚合物B,即上述多層斷面結構的最外層由上述聚合物B形成。藉由無機粒子含量較少聚合物B包覆住無機粒子含量較多的聚合物A,紡絲時避免了大量無機粒子與給油嘴、紡絲機各導絲器、羅拉(roller)等直接接觸,減少摩擦阻力,保證絲條良好的工程通過性,並且避免含量較高的無機粒子直接接觸紡絲機各部件導致脫落,污染給油嘴、導絲器以及羅拉,降低對多層斷面複合纖維的防透、抗紫外線、遮熱性能的影響,同時也可以降低後加工過程的斷絲率。When the content of inorganic particles in the polymer contacting the spinning equipment is high, it will cause friction between the inorganic particles and the yarn guide, etc., which will affect the life of the equipment and the spinnability of the polymer. In order to make the spinnability of the polymer better during spinning, and to avoid the influence of inorganic particles on the spinning equipment, it is preferred in the present invention to expose the surface of the fiber to be the polymer B with less inorganic particles, that is, the multi-layer section above. The outermost layer of the structure is formed from the polymer B described above. The polymer B with less inorganic particles covers the polymer A with more inorganic particles, avoiding direct contact of a large number of inorganic particles with the oil feeder, each yarn guide of the spinning machine, rollers, etc. during spinning. , reduce the frictional resistance, ensure the good engineering passability of the thread, and avoid the high content of inorganic particles directly contacting the various parts of the spinning machine to cause falling off, polluting the oil feeder, yarn guide and roller, and reduce the multi-layer cross-section composite fiber. The influence of anti-penetration, anti-ultraviolet, and heat shielding properties can also reduce the wire breakage rate in the post-processing process.
並且,為了不過分影響複合纖維的防透、抗紫外線、遮熱性能,由聚合物B形成的最外層面積較佳係佔斷面整體面積的5~30%。由聚合物B形成的最外層的面積比例太大時,對複合纖維整體的防透性的影響較大,複合纖維的防透性變差。雖然由聚合物B形成的最外層的面積越小,複合纖維的防透性越好,但是當該面積比例小到一定程度後,複合纖維防透性能的上升幅度比較小。並且在絲加工和使用過程中因摩擦導致的表面磨耗會容易產生。所以本發明更佳為聚合物B形成的最外層面積佔斷面整體面積的10~20%。In addition, in order not to unduly affect the anti-penetration, anti-ultraviolet, and heat-shielding properties of the conjugate fiber, the area of the outermost layer formed of the polymer B preferably accounts for 5 to 30% of the entire cross-sectional area. When the area ratio of the outermost layer formed of the polymer B is too large, the influence on the barrier property of the entire composite fiber is large, and the barrier property of the composite fiber is deteriorated. Although the smaller the area of the outermost layer formed by the polymer B, the better the anti-permeability of the composite fiber, but when the area ratio is small to a certain extent, the increase in the anti-permeability of the composite fiber is relatively small. And the surface abrasion caused by friction will easily occur during the processing and use of the wire. Therefore, in the present invention, it is more preferable that the area of the outermost layer formed by the polymer B accounts for 10 to 20% of the overall area of the cross section.
本發明上述無機粒子可以是二氧化鈦、碳酸鈣、硫酸鋇、氧化鋅、二氧化矽或氮化硼等,其中較佳係二氧化鈦、碳酸鈣、硫酸鋇或氧化鋅。上述聚合物A和聚合物B中所含有的無機粒子可以相同也可以不同。為了獲得更高防透性和抗紫外性的複合纖維,本發明上述無機粒子較佳係二氧化鈦。The inorganic particles of the present invention can be titanium dioxide, calcium carbonate, barium sulfate, zinc oxide, silicon dioxide or boron nitride, etc., among which titanium dioxide, calcium carbonate, barium sulfate or zinc oxide are preferred. The inorganic particles contained in the polymer A and the polymer B may be the same or different. In order to obtain a composite fiber with higher barrier properties and UV resistance, the above-mentioned inorganic particles of the present invention are preferably titanium dioxide.
上述無機粒子的折射率較佳係1.6~3.0,更佳係2.0~3.0。The refractive index of the above-mentioned inorganic particles is preferably 1.6 to 3.0, more preferably 2.0 to 3.0.
根據結晶形態不同,上述二氧化鈦分為銳鈦型二氧化鈦和金紅石型二氧化鈦。通常使用的銳鈦型二氧化鈦的結晶構造不穩定,易生成自由基,自由基積蓄到一定的量時,影響聚合物的耐光堅牢度。所以纖維中大量含有銳鈦型二氧化鈦時,纖維的耐光性能會變差。為了使纖維獲得更加優良的耐光堅牢度,本發明上述聚合物A中所含有的無機粒子較佳係金紅石型二氧化鈦。The above-mentioned titanium dioxide is classified into anatase-type titanium dioxide and rutile-type titanium dioxide according to different crystal forms. The crystal structure of the commonly used anatase titanium dioxide is unstable, and it is easy to generate free radicals. When the free radicals accumulate to a certain amount, the light fastness of the polymer is affected. Therefore, when a large amount of anatase titanium dioxide is contained in the fiber, the light resistance of the fiber will be deteriorated. In order to obtain more excellent light fastness to the fibers, the inorganic particles contained in the polymer A of the present invention are preferably rutile-type titanium dioxide.
本發明對構成聚合物A的聚合物成分沒有特別的限定,包括各種熱塑性聚合物。可以是聚酯類聚合物或聚醯胺類聚合物,也可以是聚烯烴類聚合物,也可以是聚胺基甲酸酯。具體而言,上述聚酯類聚合物可以是聚對苯二甲酸乙二醇酯、聚對苯二甲酸丙二醇酯、聚對苯二甲酸丁二醇酯等均聚物,也可以是它們的共聚物;上述聚醯胺類聚合物可以是聚醯胺6、陽離子染料可染聚醯胺6、聚醯胺66等;上述聚烯烴類聚合物可以是聚乙烯、聚丙烯、聚丁二烯等。In the present invention, the polymer components constituting the polymer A are not particularly limited, and include various thermoplastic polymers. It may be a polyester-based polymer or a polyamide-based polymer, a polyolefin-based polymer, or a polyurethane. Specifically, the polyester-based polymer may be a homopolymer such as polyethylene terephthalate, polytrimethylene terephthalate, and polybutylene terephthalate, or a copolymer thereof. The above-mentioned polyamide polymers can be polyamide 6, cationic dyeable polyamide 6, polyamide 66, etc.; the above-mentioned polyolefin polymers can be polyethylene, polypropylene, polybutadiene, etc. .
本發明對構成聚合物B的聚合物成分沒有特別的限定,包括各種熱塑性聚合物。根據聚合物原料的不同,可以是聚酯類聚合物或聚醯胺類聚合物,也可以是聚烯烴類聚合物,也可以是聚胺基甲酸酯。具體的,上述聚酯類聚合物可以是聚對苯二甲酸乙二醇酯、聚對苯二甲酸丙二醇酯、聚對苯二甲酸丁二醇酯等均聚物,也可以是它們的共聚物;根據功能的不同,上述聚酯類聚合物可以是分散染料可染聚酯、陽離子染料可染聚酯、易溶出聚酯、導電聚酯、抗靜電聚酯、吸濕聚酯、低摩擦聚酯等;上述聚醯胺類聚合物可以是聚醯胺6、陽離子染料可染聚醯胺6、聚醯胺66等;上述聚烯烴類聚合物可以是聚乙烯、聚丙烯、聚丁二烯等。根據聚合物B中無機粒子含量的不同,鞘成分可以是亮光聚合物、半消光聚合物、全消光聚合物,如亮光聚酯、半消光聚酯、全消光聚酯等。In the present invention, the polymer components constituting the polymer B are not particularly limited, and include various thermoplastic polymers. Depending on the polymer raw material, it may be a polyester-based polymer or a polyamide-based polymer, a polyolefin-based polymer, or a polyurethane. Specifically, the above polyester polymers can be homopolymers such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, etc., or their copolymers. ; According to different functions, the above polyester polymers can be disperse dye dyeable polyester, cationic dye dyeable polyester, easily dissolvable polyester, conductive polyester, antistatic polyester, hygroscopic polyester, low friction polyester esters, etc.; the above-mentioned polyamide polymers can be polyamide 6, cationic dye-dyeable polyamide 6, polyamide 66, etc.; the above-mentioned polyolefin polymers can be polyethylene, polypropylene, polybutadiene Wait. Depending on the content of inorganic particles in polymer B, the sheath component can be bright polymer, semi-dull polymer, full-dull polymer, such as bright polyester, semi-dull polyester, full-dull polyester and the like.
作為纖維最外層的聚合物B,當在賦予其各種功能後會導致紡絲性變差、後續使用中相應功能的持久穩定性不好時,可以選擇在最外層之內添加功能性聚合物成分作為單獨的層,與聚合物A和聚合物B交互排列,而聚合物B選擇僅含有5.0wt%以下無機粒子的聚合物。上述功能性聚合物可以是提高整體纖維吸濕率的吸濕性聚合物、提高整體纖維抗菌性的抗菌性聚合物、難燃性聚合物等。As the polymer B of the outermost layer of the fiber, when various functions are imparted to it, the spinnability will be deteriorated, and the lasting stability of the corresponding functions in subsequent use is not good, you can choose to add functional polymer components in the outermost layer. As a separate layer, polymer A and polymer B are alternately arranged, and polymer B is selected to contain only 5.0 wt % or less of inorganic particles. The above-mentioned functional polymer may be a hygroscopic polymer for improving the moisture absorption rate of the entire fiber, an antibacterial polymer for improving the antibacterial property of the entire fiber, a flame retardant polymer, or the like.
本發明對纖維的形態沒有特別的限定,可以是長纖維,也可以是短纖維。The form of the fibers is not particularly limited in the present invention, and may be long fibers or short fibers.
當纖維被液體浸潤時(濕潤狀態),由於液體層的存在,與通常乾燥狀態下的纖維相比,其折射和反射效果有所改變。如果改變太多,會導致濕潤狀態和乾燥狀態下纖維的顏色相差太大,特別是用於製備夏季服裝時,被汗水浸漬的地方的顏色與其他未被汗水浸漬地方的顏色相差較大,影響美觀。本發明中,濕潤狀態和乾燥狀態下纖維折射和反射效果的改變程度與纖維斷面層數、聚合物A和聚合物B中無機粒子含量、以及聚合物A和聚合物B在複合纖維中的含量都有一定的關係。上述改變程度藉由複合纖維在乾濕狀態下550奈米波長可見光反射率差的絕對值表徵,絕對值越小,乾濕狀態下複合纖維的顏色越接近,夏季穿著美觀性越好。本發明上述複合纖維乾濕狀態下,550奈米波長可見光反射率差的絕對值較佳係小於5.0%。When the fibers are wetted with liquid (wet state), due to the presence of the liquid layer, the refraction and reflection effects are changed compared to the fibers in the usual dry state. If the change is too large, the color of the fiber in the wet state and the dry state will be too different, especially when it is used to prepare summer clothes, the color of the place impregnated by sweat is quite different from the color of other places not impregnated by sweat, which affects the beautiful. In the present invention, the degree of change in the refraction and reflection effect of the fiber in the wet state and the dry state is related to the number of layers in the fiber section, the content of inorganic particles in the polymer A and the polymer B, and the amount of the polymer A and the polymer B in the composite fiber. content has a certain relationship. The above degree of change is characterized by the absolute value of the difference in the visible light reflectance of the composite fiber at a wavelength of 550 nm in wet and dry conditions. In the dry and wet state of the composite fiber of the present invention, the absolute value of the difference in visible light reflectivity at a wavelength of 550 nm is preferably less than 5.0%.
本發明上述的多層斷面複合纖維的原絲強伸度積在15.0以上。纖維在使用過程中,原絲的強伸度積需要滿足一定的程度,才能夠保證在紡絲、織造、製品使用過程中通過性優良,且能保持很好的耐撕裂性。當原絲強伸度積在15.0以下時,織造過程中會產生斷絲,通過性不良,並且做成的製品也不具備很好的耐破裂強度,影響使用壽命。The above-mentioned multi-layer cross-section composite fiber of the present invention has a product of strand strength and elongation of 15.0 or more. In the process of fiber use, the strength and elongation product of the raw silk needs to meet a certain level, so as to ensure good passability during spinning, weaving, and product use, and can maintain good tear resistance. When the strength and elongation product of the raw yarn is below 15.0, the yarn will be broken during the weaving process, and the passability will be poor, and the finished product will not have good breaking strength, which will affect the service life.
本發明的複合纖維可以用於製備織物,在織物中可以部分使用或者全部使用本發明的多層斷面複合纖維。上述織物包括機織物、針織物、第三織物、無紡織物、多向織物、立體織物、複合織物等。當部分使用本發明的複合纖維製備織物時,其他纖維可以是普通聚酯纖維、聚醯胺纖維、聚烯烴纖維、聚胺基甲酸酯纖維等。保證織物乾濕狀態下550奈米波長可見光反射率差為5.0%以下的前提下,作為夏季穿著布料可以廣泛推廣使用。The conjugated fibers of the present invention can be used to prepare fabrics, and the multi-layer cross-section conjugated fibers of the present invention can be partially or completely used in the fabrics. The above-mentioned fabrics include woven fabrics, knitted fabrics, third fabrics, non-woven fabrics, multidirectional fabrics, three-dimensional fabrics, composite fabrics, and the like. When the composite fibers of the present invention are partially used to prepare the fabric, other fibers may be ordinary polyester fibers, polyamide fibers, polyolefin fibers, polyurethane fibers, and the like. On the premise that the difference in visible light reflectivity of 550 nm wavelength in the dry and wet state of the fabric is less than 5.0%, it can be widely used as a summer wear fabric.
本發明中涉及的各參數的測試方法如下:The test method of each parameter involved in the present invention is as follows:
(1)防透性能 使用D65光源分別照射基準色的白板、黑板後測得其L值分別為L(白)和L(黑)。然後取織物樣布(10×10cm),分別覆蓋於基準色的白板、黑板之後,再用D65光源照射樣布後測得其L值分別為L(白+布)、L(黑+布),然後利用下面公式計算,得到光線防透性的資料。所得光線防透性的資料越大,顯示樣布的防透性能越好。分別取10個樣品進行測試,最終結果取平均值。 光線防透性:(1-(L(白+布)-L(黑+布))/(L(白)-L(黑))×100%。(1) Anti-penetration performance Using D65 light source to illuminate the whiteboard and blackboard of the reference color respectively, the L values were measured as L (white) and L (black). Then take the fabric sample cloth (10 × 10cm), cover it on the whiteboard and blackboard of the reference color, and then irradiate the sample cloth with D65 light source, and measure its L value as L (white + cloth), L (black + cloth) , and then use the following formula to calculate the data of light barrier properties. The greater the data of the obtained light barrier properties, the better the barrier properties of the sample fabric. 10 samples were taken for testing, and the final results were averaged. Light barrier: (1-(L(white+cloth)-L(black+cloth))/(L(white)-L(black))×100%.
(2)UPF(抗紫外線性能) 抗紫外線參數UPF根據標準GB/T 6529評價。分別取10個樣品進行測試,最終結果取平均值。UPF值在50以上的判定為〇,UPF值在40以上、小於50的判定為△,UPF值小於40的判定為×。(2) UPF (UV resistance) The UV resistance parameter UPF is evaluated according to the standard GB/T 6529. 10 samples were taken for testing, and the final results were averaged. A UPF value of 50 or more was judged as 0, a UPF value of 40 or more and less than 50 was judged as Δ, and a UPF value of less than 40 was judged as ×.
(3)織物中無機粒子種類和含量 取該纖維織物4g左右,熔融製樣,藉由X射線螢光光譜儀(生產商:Rigaku,型號:ZSX PrimusⅢ+)測定其中金屬元素的含量,然後藉由燃燒灰分法測出纖維中無機粒子重量,藉由金屬元素含量和無機粒子重量推算出織物中無機粒子種類和含量。分別取10個樣品進行測試,最終結果取平均值。(3) The type and content of inorganic particles in the fabric Take about 4g of the fiber fabric, melt the sample, measure the content of metal elements by X-ray fluorescence spectrometer (manufacturer: Rigaku, model: ZSX PrimusⅢ+), and then measure the weight of inorganic particles in the fiber by burning ash method , Calculate the type and content of inorganic particles in the fabric from the content of metal elements and the weight of inorganic particles. 10 samples were taken for testing, and the final results were averaged.
(4)纖維中各成分的斷面比率及最外層面積比例 藉由SEM拍攝該複合纖維斷面,將斷面照片列印在紙上,藉由面積儀求出無機粒子含量較少的聚合物B成分斷面面積S1 ,無機粒子含量較多的聚合物A成分斷面面積S2 ,聚合物B成分比例=S1 /(S1 +S2 ),聚合物A成分比例=S2 /(S1 +S2 )。 對SEM拍攝的該複合纖維斷面,測試最外層面積和斷面整體面積,最外層斷面面積比例=最外層面積/整體纖維面積。分別取10個樣品進行測試,最終結果取平均值。(4) The cross-section ratio of each component in the fiber and the area ratio of the outermost layer The cross-section of the composite fiber was photographed by SEM, the cross-sectional photo was printed on paper, and the polymer B with less inorganic particle content was obtained by an area meter. The cross-sectional area S 1 of the component, the cross-sectional area S 2 of the polymer A component with a large amount of inorganic particles, the proportion of the component B of the polymer = S 1 /(S 1 +S 2 ), the proportion of the component A of the polymer = S 2 /(S 1 + S 2 ). For the section of the composite fiber photographed by SEM, the outermost layer area and the overall section area are tested, and the outermost section area ratio=outermost layer area/overall fiber area. 10 samples were taken for testing, and the final results were averaged.
(5)各成分中無機粒子含量 取一定重量(N1)的纖維樣品,藉由X線螢光光譜儀(生產商:Rigaku,型號:ZSX PrimusⅢ+)測定其中的金屬元素重量(推算出無機粒子重量M1)。藉由斷面照片確定纖維中聚合物A和聚合物B的複合比率以及最外層面積比例(測試方法4),求得最外層佔整體纖維的比例,然後使用鹼溶液進行溶出處理,並控制減量率去除最外層的聚合物B。對溶出處理後剩餘的纖維(重量N2),利用X線螢光光譜儀(生產商:Rigaku,型號:ZSX PrimusⅢ+)測定剩餘部分中金屬元素的重量(推算出無機粒子重量M2)。分別取10個樣品進行測試,最終結果取平均值。,。(5) Content of Inorganic Particles in Each Component Take a certain weight (N1) of fiber samples, and measure the weight of metal elements in it by X-ray fluorescence spectrometer (manufacturer: Rigaku, model: ZSX Primus III+) (calculate the weight of inorganic particles) M1). Determine the composite ratio of polymer A and polymer B in the fiber and the area ratio of the outermost layer (test method 4) from the cross-sectional photo, obtain the ratio of the outermost layer to the whole fiber, and then use an alkaline solution for dissolution treatment, and control the weight loss rate to remove the outermost polymer B. With respect to the remaining fibers (weight N2) after the dissolution treatment, the weight of the metal element in the remaining portion was measured by an X-ray fluorescence spectrometer (manufacturer: Rigaku, model: ZSX Primus III+) (inorganic particle weight M2 was calculated). 10 samples were taken for testing, and the final results were averaged. , .
(6)可見光的反射率 根據GB/T3291.2和GB/T3291.3中的標準和術語,將纖維做成未染色織物形態,使用積分球光度計,將織物裁剪成5cm×5cm大小的方片,在保證無褶皺,無疵點的情況下,將穿著時遠離皮膚的織物面對著光源,測量其反射率並記錄波長550奈米的反射率R1; 如果需要測試液體浸潤狀態下的反射率,將樣品浸潤在三級水中,調整樣品含水率至100%(水浸潤後品質為浸潤前2倍),在保證無褶皺,無疵點的情況下,將穿著時遠離皮膚的織物面對著光源,測量其反射率並記錄波長550奈米的反射率R2; 乾濕狀態反射率差=|R1-R2|。 分別取10個樣品進行測試,最終結果取平均值。(6) Reflectivity of visible light According to the standards and terms in GB/T3291.2 and GB/T3291.3, the fibers are made into undyed fabrics, and the fabrics are cut into square pieces of 5cm×5cm using an integrating sphere photometer. In the case of no defects, face the light source with the fabric away from the skin when worn, measure its reflectance and record the reflectance R1 at a wavelength of 550 nm; If it is necessary to test the reflectivity in the state of liquid immersion, immerse the sample in tertiary water, adjust the moisture content of the sample to 100% (the quality after water immersion is 2 times before immersion). Wear the fabric away from the skin facing the light source, measure its reflectance and record the reflectance R2 at a wavelength of 550 nm; The reflectivity difference between wet and dry states = |R1-R2|. 10 samples were taken for testing, and the final results were averaged.
(7)乾濕狀態變褪色判定 參考JIS L 0804:2005變褪色,灰卡判定標準,將乾和濕狀(液體不限定水)態下的織物進行判色評級。分別取10個樣品進行測試,最終結果取平均值。4級:無明顯變褪色〇;3-4級:輕微變褪色△;3級及以下:明顯變褪色×。(7) Judgment of fading in dry and wet state With reference to JIS L 0804:2005 Discoloration, Gray Card Judgment Standard, the fabrics in dry and wet state (liquid is not limited to water) are judged and rated for color. 10 samples were taken for testing, and the final results were averaged. Grade 4: No obvious discoloration and fading ○; Grades 3-4: Slight discoloration and discoloration △; Grade 3 and below: Obvious discoloration and discoloration ×.
(8)纖維的強伸度積 根據標準GB/T14344-2008分別測試纖維的強度和伸度,利用如下公式計算纖維的強伸度積: 強伸度積=強度×(伸度)1/2 。 分別取10個樣品進行測試,最終結果取平均值。(8) Strength and elongation product of fiber According to the standard GB/T14344-2008, the strength and elongation of fiber are respectively tested, and the strength and elongation product of fiber is calculated by the following formula: Strength and elongation product=strength×(elongation) 1/2 . 10 samples were taken for testing, and the final results were averaged.
(9)耐光堅牢度 根據標準JIS L0842進行測試耐光照射20小時測試,照射處理之後的樣品與未照射的對比樣進行比較,根據標準對比灰卡進行判斷,來測定耐光堅牢度級別。分別取10個樣品進行測試,最終結果取平均值。耐光堅牢度在4級及以上判定為○,耐光堅牢度在3級及以下判定為△。(9) Light fastness According to the standard JIS L0842, the light fastness test was carried out for 20 hours, and the samples after irradiation treatment were compared with the unirradiated control samples, and judged according to the standard contrast gray card to determine the light fastness level. 10 samples were taken for testing, and the final results were averaged. The light fastness grade 4 and above was judged as ○, and the light fastness grade 3 and below was judged as △.
(10)金紅石二氧化鈦 所得纖維藉由熔融製得薄膜,使用X射線衍射裝置進行測試結晶峰位置,同時測試通常金紅石二氧化鈦的結晶峰位置,藉由兩者所得的結晶峰位置的比較來判斷二氧化鈦的晶型。(10) Rutile Titanium Dioxide The obtained fibers are melted to prepare a film, and the crystallographic peak position of the X-ray diffraction device is tested, and the crystallographic peak position of the usual rutile titanium dioxide is tested at the same time.
(11)紡絲性 對紡絲過程中的飄絲、斷絲進行統計,飄絲、斷絲次數在1回/t以下時,紡絲性判斷為〇;飄絲、斷絲次數大於1回/t時,紡絲性判斷為×。 [實施例](11) Spinning property Count the floating and broken yarns in the spinning process. When the number of floating and broken yarns is less than 1 time/t, the spinnability is judged to be 0; when the number of floating and broken yarns is greater than 1 time/t, the spinning The sex judgment is ×. [Example]
以下結合實施例,對本發明進行詳細說明。The present invention will be described in detail below with reference to the embodiments.
[實施例1] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為17.3,將所得纖維製成筒編物,所得筒編物的防透性能為94.8%,550奈米乾濕反射率差為1.2%,具有抗紫外線性能,耐光堅牢度合格。[Example 1] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 17.3, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.8%, a difference of 550 nm dry and wet reflectance of 1.2%, and has anti-ultraviolet performance and light fastness.
[實施例2] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的30%。原絲強伸度積為17.5,將所得纖維製成筒編物,所得筒編物的防透性能為94.1%,550奈米乾濕反射率差為2.3%,具有抗紫外線性能,耐光堅牢度合格。[Example 2] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 30% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 94.1%, a difference of 550 nm dry and wet reflectance of 2.3%, and has anti-ultraviolet performance and light fastness.
[實施例3] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的10%,原絲強伸度積為17.7,將所得纖維製成筒編物,所得筒編物的防透性能為94.9%,550奈米乾濕反射率差為1.1%,具有抗紫外線性能,耐光堅牢度合格。[Example 3] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure with 3 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 10% of the overall cross-sectional area, and the strand strength and elongation area is 17.7. The tube knitted fabric has an anti-penetration property of 94.9%, a 550-nm dry-wet reflectance difference of 1.1%, and has anti-ultraviolet performance and qualified light fastness.
[實施例4] 將60重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和40重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為16.3,將所得纖維製成筒編物,所得筒編物的防透性能為95.1%,550奈米乾濕反射率差為0.9%,具有抗紫外線性能,耐光堅牢度合格。[Example 4] 60 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 40 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 16.3, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 95.1%, a difference of 550 nm dry and wet reflectance of 0.9%, and has anti-ultraviolet performance and light fastness.
[實施例5] 將70重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和30重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為15.5,將所得纖維製成筒編物,所得筒編物的防透性能為95.3%,550奈米乾濕反射率差為0.8%,具有抗紫外線性能,耐光堅牢度合格。[Example 5] 70 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 30 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 15.5, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration performance of 95.3%, a difference of 550 nm dry and wet reflectance of 0.8%, and has anti-ultraviolet performance and light fastness.
[實施例6] 將30重量份含有30.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和70重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為17.5,將所得纖維製成筒編物,所得筒編物的防透性能為95.4%,550奈米乾濕反射率差為0.7%,具有抗紫外線性能,耐光堅牢度合格。[Example 6] 30 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 30.0 wt % of rutile-type TiO 2 particles and 70 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 95.4%, a difference of 550 nm dry and wet reflectivity of 0.7%, and has anti-ultraviolet performance and light fastness.
[實施例7] 將20重量份含有60.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和80重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為19.1,將所得纖維製成筒編物,所得筒編物的防透性能為96.3%,550奈米乾濕反射率差為0.4%,具有抗紫外線性能,耐光堅牢度合格。[Example 7] 20 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 60.0 wt % of rutile-type TiO 2 particles and 80 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 19.1, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 96.3%, a difference of 550 nm dry and wet reflectivity of 0.4%, and has anti-ultraviolet performance and light fastness.
[實施例8] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的尼龍6(N6)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光尼龍6(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為21.5,將所得纖維製成筒編物,所得筒編物的防透性能為94.3%,550奈米乾濕反射率差為1.4%,具有抗紫外線性能,耐光堅牢度合格。[Example 8] 50 parts by weight of nylon 6 (N6) (polymer A) containing 15.0 wt % of rutile-type TiO particles and 50 parts by weight of semi-dull nylon 6 (polymer A) containing 0.3 wt % of TiO particles were combined B) Respectively pre-crystallize, dry to below 50ppm, put into spinning A and B bins respectively, spin and false twist to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 21.5, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectance of 1.4%, and has anti-ultraviolet performance and light fastness.
[實施例9] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚丙烯(PP)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的聚丙烯(PP)(聚合物B)分別乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為21.6,將所得纖維製成筒編物,所得筒編物的防透性能為94.3%,550奈米乾濕反射率差為1.5%,具有抗紫外線性能,耐光堅牢度合格。[Example 9] 50 parts by weight of polypropylene (PP) containing 15.0 wt % of rutile-type TiO 2 particles (polymer A) and 50 parts by weight of polypropylene (PP) containing 0.3 wt % of TiO 2 particles (polymerization Material B) were dried to below 50 ppm, respectively put into spinning A and B bins for spinning and false twisting to obtain long fibers with high anti-penetration performance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 21.6, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 94.3%, a difference of 550 nm dry and wet reflectivity of 1.5%, and has anti-ultraviolet performance and light fastness.
[實施例10] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有2.7wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為15.2,將所得纖維製成筒編物,所得筒編物的防透性能為94.6%,550奈米乾濕反射率差為1.1%,具有抗紫外線性能,耐光堅牢度合格。[Example 10] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 2.7 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 15.2, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 94.6%, a difference of 550 nm dry and wet reflectance of 1.1%, and has anti-ultraviolet performance and light fastness.
[實施例11] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有5.0wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為15.0,將所得纖維製成筒編物,所得筒編物的防透性能為94.9%,550奈米乾濕反射率差為1.0%,具有抗紫外線性能,耐光堅牢度合格。[Example 11] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 5.0 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 15.0, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 94.9%, a difference of 550 nm dry and wet reflectivity of 1.0%, and has anti-ultraviolet performance and light fastness.
[實施例12] 將50重量份含有15.0wt%的氧化鋅粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為15.6,將所得纖維製成筒編物,所得筒編物的防透性能為94.2%,550奈米乾濕反射率差為3.2%,具有抗紫外線性能,耐光堅牢度合格。[Example 12] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of zinc oxide particles and 50 parts by weight of semi-matte polymer containing 0.3 wt % of TiO The ester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 15.6, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 94.2%, a difference of 550 nm dry and wet reflectance of 3.2%, and has anti-ultraviolet performance and light fastness.
[實施例13] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為5層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為18.5,將所得纖維製成筒編物,所得筒編物的防透性能為94.4%,550奈米乾濕反射率差為1.4%,具有抗紫外線性能,耐光堅牢度合格。[Example 13] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 5 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 18.5, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 94.4%, and a difference of 550 nm dry and wet reflectance of 1.4%. It has UV resistance and qualified light fastness.
[實施例14] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為9層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為19.2,將所得纖維製成筒編物,所得筒編物的防透性能為94.2%,550奈米乾濕反射率差為1.8%,具有抗紫外線性能,耐光堅牢度合格。[Example 14] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 9, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 19.2, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.2%, a difference of 550 nm dry and wet reflectance of 1.8%, and has anti-ultraviolet performance and light fastness.
[實施例15] 將45重量份含有30.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)、45重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)以及10重量份含有0.1wt%抗菌粒子的聚合物C分別預結晶、乾燥至50ppm以下,分別投入紡絲料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層,層數為3層,聚合物C在最內層,聚合物A在中間層,聚合物B在最外層,且最外層面積佔斷面整體面積的20%,原絲強伸度積為15.1,將所得纖維製成筒編物,所得筒編物的防透性能為95.8%,550奈米乾濕反射率差為0.7%,同時具有抗紫外線性能的同時有優異的抗菌性能,耐光堅牢度合格。[Example 15] 45 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 30.0 wt % of rutile-type TiO 2 particles, 45 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles Semi-dull polyester (polymer B) and 10 parts by weight of polymer C containing 0.1wt% antibacterial particles were pre-crystallized, dried to below 50ppm, respectively put into spinning bins for spinning and false twisting to obtain high permeability resistance of long fibers. The cross section of the fiber is multi-layered, the number of layers is 3, the polymer C is in the innermost layer, the polymer A is in the middle layer, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The product of strength and elongation is 15.1, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration property of 95.8%, a difference of 550 nm dry and wet reflectivity of 0.7%, and has both UV resistance and excellent antibacterial properties. , Light fastness is qualified.
[實施例16] 將50重量份含有15.0wt%的銳鈦型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為17.5,將所得纖維製成筒編物,所得筒編物的防透性能為94.4%,550奈米乾濕反射率差為1.4%,具有抗紫外線性能,耐光堅牢度合格。[Example 16] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of anatase TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 17.5, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.4%, a difference of 550 nm dry and wet reflectance of 1.4%, and has UV resistance and light fastness.
[實施例17] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層中空同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為16.2,將所得纖維製成筒編物,所得筒編物的防透性能為94.4%,550奈米乾濕反射率差為1.8%,具有抗紫外線性能,耐光堅牢度合格。[Example 17] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer hollow concentric circle structure with 3 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section. The tensile and elongation product of the raw yarn is 16.2, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 94.4%, and a difference of 550 nm dry and wet reflectivity of 1.8%. It has anti-ultraviolet performance and qualified light fastness.
[實施例18] 將70重量份含有10.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和30重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為15.1,將所得纖維製成筒編物,所得筒編物的防透性能為94.1%,550奈米乾濕反射率差為2.7%,具有抗紫外線性能,耐光堅牢度合格。[Example 18] 70 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 10.0 wt % of rutile-type TiO 2 particles and 30 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 15.1, and the obtained fiber is made into a tubular knitted fabric. The obtained tubular knitted fabric has an anti-penetration property of 94.1%, a difference of 550 nm dry and wet reflectance of 2.7%, and has anti-ultraviolet performance and light fastness.
[實施例19] 將10重量份含有70.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和90重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為19.7,將所得纖維製成筒編物,所得筒編物的防透性能為94.8%,550奈米乾濕反射率差為1.9%,具有抗紫外線性能,耐光堅牢度合格。[Example 19] 10 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 70.0 wt % of rutile-type TiO 2 particles and 90 parts by weight of 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 19.7, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.8%, a difference of 550 nm dry and wet reflectance of 1.9%, and has anti-ultraviolet performance and light fastness.
[實施例20] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為15層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為17.1,將所得纖維製成筒編物,所得筒編物的防透性能為94.0%,550奈米乾濕反射率差為2.8%,具有抗紫外線性能,耐光堅牢度合格。[Example 20] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 15 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall area of the section. The tensile and elongation product of the raw yarn is 17.1, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.0%, a difference of 550 nm dry and wet reflectance of 2.8%, and has anti-ultraviolet performance and light fastness.
[實施例21] 將20重量份含有60.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和80重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的40%。原絲強伸度積為19.2,將所得纖維製成筒編物,所得筒編物的防透性能為94.3%,550奈米乾濕反射率差為1.8%,具有抗紫外線性能,耐光堅牢度合格。[Example 21] 20 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 60.0 wt % of rutile-type TiO 2 particles and 80 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 40% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 19.2, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.3%, a difference of 550 nm dry and wet reflectance of 1.8%, and has anti-ultraviolet performance and light fastness.
[實施例22] 將50重量份含有15.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的3%。原絲強伸度積為17.1,將所得纖維製成筒編物,所得筒編物的防透性能為95.0%,550奈米乾濕反射率差為1.0%,具有抗紫外線性能,耐光堅牢度合格。[Example 22] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15.0 wt % of rutile-type TiO 2 particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO 2 particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 3% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 17.1, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration property of 95.0%, a 550 nm dry and wet reflectance difference of 1.0%, and has anti-ultraviolet performance and light fastness.
[實施例23] 將50重量份含有70.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為15.0,將所得纖維製成筒編物,所得筒編物的防透性能為97.3%,550奈米乾濕反射率差為0.2%,具有抗紫外線性能,耐光堅牢度合格。[Example 23] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 70.0 wt % of rutile-type TiO particles and 50 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The tensile and elongation product of the raw yarn is 15.0, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 97.3%, a difference of 550 nm dry and wet reflectance of 0.2%, and has anti-ultraviolet performance and light fastness.
[比較例1] 將70重量份含有7.5wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和30重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%,原絲強伸度積為15.3,將所得纖維製成筒編物,所得筒編物的防透性能為86.9%、550奈米乾濕反射率差為6.3%,不具有抗紫外線性能,被水浸潤後變色明顯,耐光堅牢度合格。當聚合物A中無機粒子含量低於10.0wt%時,即使複合纖維中聚合物A的含量達到了70wt%,複合纖維的防透效果也不好,所得織物的抗紫外線和乾濕變褪色差。[Comparative Example 1] 70 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 7.5 wt % of rutile-type TiO particles and 30 parts by weight of polyethylene terephthalate (PET) containing 0.3 wt % of TiO particles The semi-dull polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross-section of the fiber is a multi-layer concentric circle structure, the number of layers is 3, and the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area, and the tensile and elongation area of the precursor is 15.3. The tube knitted fabric has an anti-penetration performance of 86.9%, a difference of 550 nm dry and wet reflectivity of 6.3%, no UV resistance, obvious discoloration after being soaked in water, and qualified light fastness. When the content of inorganic particles in polymer A is less than 10.0 wt%, even if the content of polymer A in the composite fiber reaches 70 wt%, the anti-penetration effect of the composite fiber is not good, and the obtained fabric has poor UV resistance and dry-wet fading .
[比較例2] 將45重量份含有30.0wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)、45重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)以及10重量份含有0.07wt%TiO2 粒子的聚合物C分別預結晶、乾燥至50ppm以下,分別投入紡絲料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層,層數為3層,聚合物A在最內層,聚合物B在中間層,聚合物C在最外層,且最外層面積佔斷面整體面積的10%、原絲強伸度積為16.4、將所得纖維製成筒編物,所得筒編物的防透性能為90.8%、550奈米乾濕反射率差為5.9%,不具有抗紫外線性能,被水浸潤後變色明顯,耐光堅牢度合格。雖然也是3層的斷面結構,但與通常芯鞘纖維無異,無機粒子含量最高的聚合物A置於纖維的最內層,與同等無機粒子含量的實施例15相比,纖維的防透性不好,織物的抗紫外線和乾濕變褪色效果差。[Comparative Example 2] 45 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 30.0 wt % of rutile-type TiO 2 particles, 45 parts by weight of 0.3 wt % of TiO 2 particles Semi-dull polyester (polymer B) and 10 parts by weight of polymer C containing 0.07wt% TiO 2 particles were pre-crystallized, dried to below 50 ppm, respectively put into spinning bins for spinning and false twisting to obtain high anti-penetration Performance long fibers. The cross-section of the fiber is multi-layered, the number of layers is 3, the polymer A is in the innermost layer, the polymer B is in the middle layer, and the polymer C is in the outermost layer, and the outermost layer area accounts for 10% of the overall cross-sectional area. The product of strength and elongation is 16.4, and the obtained fiber is made into a tubular fabric. The obtained tubular fabric has an anti-penetration property of 90.8%, a difference of 5.9% in dry and wet reflectivity at 550 nm, and has no UV resistance. , Light fastness is qualified. Although it is also a three-layer cross-sectional structure, it is no different from the usual core-sheath fiber, and the polymer A with the highest inorganic particle content is placed in the innermost layer of the fiber. The property is not good, and the anti-ultraviolet and dry and wet discoloration and fading effect of the fabric are poor.
[比較例3] 將8重量份含有70wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和92重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為19.9、將所得纖維製成筒編物,所得筒編物的防透性能為86.4%、550奈米乾濕反射率差為12.4%,不具有抗紫外線性能,被水浸潤後變色明顯,耐光堅牢度合格。當複合纖維中聚合物A的含量低於10%時,即使聚合物A中無機粒子含量達到70.0wt%,複合纖維的防透效果也不好,所得織物的抗紫外線和乾濕變褪色差。[Comparative Example 3] 8 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 70 wt % of rutile - type TiO The matte polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, and put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The strength and elongation product of the raw yarn is 19.9, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 86.4%, a difference of 550 nm dry and wet reflectivity of 12.4%, and has no UV resistance. The discoloration is obvious, and the light fastness is qualified. When the content of polymer A in the composite fiber is less than 10%, even if the content of inorganic particles in polymer A reaches 70.0wt%, the anti-penetration effect of the composite fiber is not good, and the obtained fabric has poor resistance to ultraviolet rays and fading from wet and dry.
[比較例4] 將50重量份含有15wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有5.5wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、紡絲中出現斷絲,飄絲。並且得到的POY在進行假撚加工時,斷絲發生,並且通過導絲器時產生大量白粉無法進行長時間捲曲。假撚製得高防透性能的長纖維,纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為13.7、將所得纖維製成筒編物,所得筒編物的防透性能為94.4%、550奈米乾濕反射率差為1.2%,具有抗紫外線性能,被水浸潤後變色不明顯,耐光堅牢度合格。當位於最外層的聚合物B中的無機粒子含量大於5.0wt%時,紡絲過程中斷絲嚴重,紡絲性差。[Comparative Example 4] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15 wt % of rutile - type TiO The matte polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, and put into spinning A and B bins for spinning. Broken filaments occurred during spinning, and the filaments were floating. In addition, when the obtained POY is subjected to false twisting, yarn breakage occurs, and a large amount of white powder is generated when passing through the yarn guide, so that it cannot be crimped for a long time. False twisting produces long fibers with high anti-permeability. The cross section of the fibers is a multi-layer concentric structure with 3 layers. The polymer B is in the outermost layer, and the outermost layer accounts for 20% of the overall area of the section. The strength and elongation product of the raw yarn is 13.7, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 94.4%, a difference of 550 nm dry and wet reflectivity of 1.2%, and has anti-ultraviolet performance. Not obvious, light fastness is qualified. When the content of inorganic particles in the outermost polymer B is more than 5.0 wt%, the spinning process is seriously interrupted and the spinnability is poor.
[比較例5] 將50重量份含有15wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和50重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為20層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。所得到的纖維斷面形成異常,原絲強伸度積為15.4、將所得纖維製成筒編物,所得筒編物的防透性能為86.4%、550奈米乾濕反射率差為9.4%,不具有抗紫外線性能,被水浸潤後變色明顯,耐光堅牢度合格。由於層數太多,導致纖維斷面的成型出現異常,防透性、抗紫外線、乾濕變褪色效果不好。[Comparative Example 5] 50 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 15 wt % of rutile - type TiO The matte polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, and put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 20 layers, of which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. The obtained fiber has an abnormal cross-section, and the tensile and elongation product of the raw fiber is 15.4. The obtained fiber is made into a tube knitted fabric. The anti-penetration performance of the obtained tube knitted fabric is 86.4%, and the difference between the dry and wet reflectance at 550 nm is 9.4%. It has anti-ultraviolet performance, obvious discoloration after being soaked in water, and the light fastness is qualified. Due to too many layers, the forming of the fiber section is abnormal, and the anti-permeability, anti-ultraviolet, dry and wet discoloration and fading effect are not good.
[比較例6] 將10重量份含有80wt%的金紅石型TiO2 粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和70重量份含有0.3wt%TiO2 粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。紡絲過程中因為聚合物A流動性差,斷面複合異常,紡絲中出現斷絲,飄絲。並且得到的POY在進行假撚加工時,斷絲發生,並且通過導絲器時產生大量白粉無法進行長時間捲曲。原絲強伸度積為17.2、將所得纖維製成筒編物,所得筒編物的防透性能為95.9%、550奈米乾濕反射率差為0.6%,具有抗紫外線性能,被水浸潤後無明顯變色,耐光堅牢度合格。當聚合物A中無機粒子含量高於70.0wt%時,紡絲過程中斷絲嚴重,紡絲性差。[Comparative Example 6] 10 parts by weight of polyethylene terephthalate (PET) (polymer A) containing 80 wt % of rutile-type TiO 2 particles and 70 parts by weight of a semi-polymer containing 0.3 wt % of TiO The matte polyester (polymer B) was pre-crystallized and dried to below 50 ppm, respectively, and put into spinning A and B bins for spinning and false twisting to obtain long fibers with high permeability resistance. The cross section of the fiber is a multi-layer concentric circle structure with 3 layers, in which the polymer B is in the outermost layer, and the outermost layer area accounts for 20% of the overall cross-sectional area. During the spinning process, due to the poor fluidity of the polymer A and the abnormal cross-section recombination, the filaments were broken during spinning, and the filaments were floating. In addition, when the obtained POY is subjected to false twisting, yarn breakage occurs, and a large amount of white powder is generated when passing through the yarn guide, so that it cannot be crimped for a long time. The strength and elongation product of the raw yarn is 17.2, and the obtained fiber is made into a tube knitted fabric. The obtained tube knitted fabric has an anti-penetration performance of 95.9%, a 550 nm dry and wet reflectivity difference of 0.6%, and has anti-ultraviolet performance. Obvious discoloration, light fastness is qualified. When the content of inorganic particles in polymer A is higher than 70.0wt%, the spinning process is seriously interrupted and the spinnability is poor.
[比較例7]
將75重量份含有10wt%的金紅石型TiO2
粒子的聚對苯二甲酸乙二醇酯(PET)(聚合物A)和25重量份含有0.3wt%TiO2
粒子的半消光聚酯(聚合物B)分別預結晶、乾燥至50ppm以下,分別投入紡絲A、B料倉進行紡絲、假撚製得高防透性能的長纖維。纖維橫斷面為多層同心圓構造,層數為3層,其中聚合物B在最外層,且最外層面積佔斷面整體面積的20%。原絲強伸度積為12.7,紡絲過程中因為纖維強伸度積太小,出現斷絲飄絲。並且在加工過程中同樣出現加工性差,斷絲現象。將所得纖維製成筒編物,所得筒編物的防透性能為94.9%,550奈米乾濕反射率差為1.2%,具有抗紫外線性能,耐光堅牢度合格。當複合纖維中聚合物A的含量高於70%時,纖維的強伸度積小,無法滿足正常使用的要求。
[表1]
1:聚合物A 2:聚合物B1: Polymer A 2: Polymer B
圖1為9層同心圓複合斷面結構纖維的橫截面圖。 圖2為3層同心圓複合斷面結構纖維的橫截面圖。 圖3為並列多層複合斷面結構纖維的橫截面圖。Figure 1 is a cross-sectional view of a 9-layer concentric circular composite cross-section structural fiber. Figure 2 is a cross-sectional view of a 3-layer concentric circular composite cross-sectional structural fiber. Figure 3 is a cross-sectional view of a side-by-side multilayer composite cross-sectional structural fiber.
圖1至圖3中,元件符號1表示聚合物A,元件符號2表示聚合物B。In FIGS. 1 to 3 ,
1:聚合物A 1: Polymer A
2:聚合物B 2: Polymer B
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JP3109766B2 (en) * | 1991-07-25 | 2000-11-20 | 株式会社クラレ | Composite fiber containing inorganic fine particles |
JP3182275B2 (en) * | 1993-12-15 | 2001-07-03 | 株式会社クラレ | Composite fiber with unique color effect |
DE10307174B4 (en) * | 2003-02-20 | 2017-05-24 | Reifenhäuser GmbH & Co. KG Maschinenfabrik | Multilayer monofilament |
JP2008223171A (en) * | 2007-03-13 | 2008-09-25 | Asahi Kasei Fibers Corp | Knitted fabric having excellent infrared transmission prevention property |
JP2014040683A (en) * | 2012-08-22 | 2014-03-06 | Kuraray Co Ltd | Cation-dyeable split type conjugate fiber |
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