WO2022033225A1 - Hydrogen concentration measuring device resistant to high temperatures, high pressure, high humidity and high radiation, and hydrogen measuring probe - Google Patents

Hydrogen concentration measuring device resistant to high temperatures, high pressure, high humidity and high radiation, and hydrogen measuring probe Download PDF

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Publication number
WO2022033225A1
WO2022033225A1 PCT/CN2021/103692 CN2021103692W WO2022033225A1 WO 2022033225 A1 WO2022033225 A1 WO 2022033225A1 CN 2021103692 W CN2021103692 W CN 2021103692W WO 2022033225 A1 WO2022033225 A1 WO 2022033225A1
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hydrogen
measuring
probe
electrode
layer
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PCT/CN2021/103692
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French (fr)
Chinese (zh)
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肖洲
李恒
张黎明
刘智寅
顾凯
刘路
杜鑫
马赛
吕智宏
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深圳中广核工程设计有限公司
中广核工程有限公司
中国广核集团有限公司
中国广核电力股份有限公司
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Publication of WO2022033225A1 publication Critical patent/WO2022033225A1/en

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    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21CNUCLEAR REACTORS
    • G21C17/00Monitoring; Testing ; Maintaining
    • G21C17/003Remote inspection of vessels, e.g. pressure vessels
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/28Electrolytic cell components
    • G01N27/30Electrodes, e.g. test electrodes; Half-cells
    • G01N27/307Disposable laminated or multilayered electrodes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/28Electrolytic cell components
    • G01N27/30Electrodes, e.g. test electrodes; Half-cells
    • G01N27/308Electrodes, e.g. test electrodes; Half-cells at least partially made of carbon
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/28Electrolytic cell components
    • G01N27/40Semi-permeable membranes or partitions
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/26Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
    • G01N27/416Systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Definitions

  • the invention belongs to the field of hydrogen concentration measurement, and more particularly, the invention relates to a hydrogen concentration measurement device and a hydrogen measurement probe that are resistant to high temperature, high pressure and high humidity radiation.
  • the gas composition in the containment is mainly composed of air and water vapor, and also contains high temperature and high pressure mixed gas of hydrogen and other gases.
  • the reactor emits a lot of heat, the temperature in the containment increases with the pressure increase, and a large amount of radioactive substances are released into the containment building.
  • the second-generation and second-generation plus nuclear power plants require that the hydrogen concentration measuring instrument can withstand a temperature of 150 degrees Celsius, a pressure of 6 bar, and a cumulative radiation dose of 1 ⁇ 10 5 Gy.
  • the irradiation dose was 6.96 ⁇ 10 5 Gy (gamma rays) and 7.54 ⁇ 10 5 Gy (beta rays).
  • the first existing serious accident hydrogen concentration monitoring device uses the catalytic reaction principle to indirectly measure the hydrogen concentration by measuring the reaction heat, but the device can only be used in an oxygen environment, and the heat loss, reaction parts and catalytic reaction parts are The distance affects the measurement accuracy, the hydrogen concentration measurement accuracy cannot be guaranteed, and the water droplets entering the catalytic unit under high humidity will also cause its measurement failure.
  • the existing second type of serious accident hydrogen concentration monitoring device is to extract the gas out of the containment for measurement, but the radioactive gas is extracted out of the containment after cooling and depressurization before measurement, and the measured parameters are difficult to accurately and truly represent the inside of the containment. Hydrogen concentration, and the extraction of radioactive gas out of the containment, there will be a rupture of the sampling line, which will further increase the leakage point of the containment, and will also increase the risk of exposure to personnel outside the containment, and the safety is not high.
  • the existing third serious accident hydrogen concentration monitoring device uses a hydrogen concentration sensor based on the electrochemical principle of catalytic reaction to measure the hydrogen concentration, but the hydrogen concentration sensor based on the electrochemical principle of catalytic reaction has higher semipermeable membrane and electrolyte. Due to the existence of liquid medium, it cannot withstand higher temperatures, and if the concentrated sulfuric acid leaks, it will affect the surrounding environment. In addition, the hydrogen semi-permeable membrane used will affect the response time of the hydrogen concentration sensor, resulting in a slower response speed.
  • the existing fourth type of serious accident hydrogen concentration monitoring device is to use a hydrogen sensor based on the principle of palladium-based alloy hydrogen absorption to measure the hydrogen concentration, but this device can only be measured under a given temperature and pressure, and the detection space is discontinuous.
  • the hydrogen concentration probe is exposed to high temperature and humid steam environment, and the steam may short-circuit the resistance measurement circuit or fail the measurement, and the reliability of this measurement method is low.
  • the existing fifth serious accident hydrogen concentration monitoring device uses the electrochemical principle to measure the hydrogen concentration in a high-temperature environment, but the PEEK material and diffusion film used have weak radiation resistance, so they cannot be directly used in high-irradiation environments. , and the oxygen storage is insufficient, and the service life will be affected after the oxygen is consumed during operation.
  • the purpose of the present invention is to provide a hydrogen concentration measuring device and a hydrogen measuring probe that are resistant to high temperature, high pressure and high humidity radiation, so as to ensure that it can be realized in the presence of oxygen, no oxygen, high temperature, high pressure, high humidity, radiation and high hydrogen concentration. Accurate measurement of hydrogen concentration.
  • the present invention provides a hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation, which includes a probe casing, a hydrogen measuring element and a fixing assembly. For fixing the hydrogen measuring element in the probe housing;
  • the hydrogen measuring element adopts a catalytic electrochemical method to measure the hydrogen concentration, and includes a measuring element casing with an insulating layer, a filter permeable membrane, a measuring electrode, a counter electrode, a reference electrode, an electrolyte layer, an oxygen storage layer and a hydrogen measuring element lead wire,
  • the filter permeable membrane is fixed on one end of the measuring element shell
  • the oxygen storage layer is fixed on the other end of the measuring element shell
  • the measuring electrode, the counter electrode and the reference electrode are all arranged inside the measuring element shell
  • the measuring electrode is set close to the filter permeable membrane
  • the counter electrode and the reference electrode are set together on the side of the measuring electrode facing away from the filter permeable membrane
  • the electrolyte layer is set between the measuring electrode, the counter electrode and the reference electrode, and between the layer where the counter electrode and the reference electrode are located and the oxygen storage layer.
  • the space is the oxygen storage space
  • the hydrogen measuring element has at least three leads, which are respectively connected with the measuring electrode, the counter electrode
  • the oxygen storage layer adopts metal oxygen storage and oxygen releasing and producing materials, which can continuously release oxygen.
  • the oxygen storage layer includes an oxygen release material, an oxygen storage material and a catalytic material
  • the oxygen release material is calcium peroxide CaO 2
  • the oxygen storage material is CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+ ⁇ or YBaCo 4 O 7+ ⁇
  • the catalytic material selects rhodium, ruthenium, palladium, gold, iridium, silver, platinum or an alloy of the aforementioned metals
  • the The oxygen storage layer also includes a water-absorbing material or a water-absorbing layer is arranged on the side of the oxygen storage layer facing the inside of the housing of the measuring element. The water-absorbing material or the water-absorbing layer is used to absorb the moisture in the probe, ensure that the air is relatively dry, and lock the moisture for oxygen storage. layer usage.
  • the casing of the measuring element is made of stainless steel with strong mechanical strength and radiation resistance. Material.
  • the filtration permeable membrane is a semi-permeable membrane with a double-layer structure, including an outer selective permeable membrane and an inner selective permeable membrane.
  • the selective permeation membrane is a PET selective permeation membrane or a dense ceramic membrane
  • the inner selective permeation membrane is a palladium alloy membrane or a niobium alloy membrane.
  • the measuring electrode and the counter electrode are metal porous carbon electrode plates, including an electrode support layer and a catalyst layer, and the support material of the electrode support layer is ETFE; the electrode catalyst of the measurement electrode catalyst layer is platinum or platinum alloy, and the electrode catalyst of the counter electrode catalyst layer is one or a mixture of rhodium, ruthenium, palladium, gold, iridium, silver, platinum, or a mixture with other metals
  • the reference electrode plays the role of a stable potential zero point, and the same metal porous electrode plate as the measuring electrode is selected.
  • the electrode catalyst of the counter electrode catalyst layer is selected from platinum alloys, preferably platinum-chromium alloys, platinum-titanium alloys, platinum-iron-manganese ternary alloys or platinum-iron alloys Cobalt ternary alloy.
  • the counter electrode further comprises a solid oxidant layer, and the oxidant of the solid oxidant layer adopts CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+ ⁇ or YBaCo 4 O 7+ ⁇ or ceria-zirconia.
  • the electrolyte layer adopts 95% to 99% concentrated phosphoric acid as a liquid substance, and an electrolyte holding material is provided for adsorbing concentrated phosphoric acid, and the electrolyte layer is Retention materials include silicon carbide and ETFE.
  • the hydrogen measuring probe further includes a heating assembly, and the heating assembly includes a heating support layer, a temperature probe, a temperature probe lead, a heating element and a heating element lead; heating The support layer is the structural support part of the heating assembly, the temperature probe is closely fixed on the heating support layer, and the heating element is a metal heating sheet or a ceramic heater fixed on the heating support layer.
  • the hydrogen measuring probe also includes a cable gland and an anti-spray assembly.
  • the connector ensures that the inner space of the probe shell is sealed, and at the same time ensures that the lead wire in the probe shell and the cable outside the probe shell are quickly connected;
  • the probe shell includes the probe upper shell and the probe lower shell which are sealed and connected, and the anti-spray component is fixed on the probe upper shell. In order to prevent the upper spray water from being directly sprayed to the hydrogen measurement inlet located in the lower casing of the probe.
  • the present invention also provides a hydrogen concentration measuring device that is resistant to high temperature, high pressure and high humidity radiation, which includes a pressure sensor for measuring the pressure at the position to be measured, a hydrogen measuring probe for measuring the partial pressure of hydrogen at the position to be measured, and signal processing. and a control device, the hydrogen measuring probe is the hydrogen concentration measuring probe that is resistant to high temperature, high pressure and high humidity radiation as described in any of the above paragraphs; the signal processing and control device are respectively connected with the pressure sensor and the hydrogen measuring probe through cables for collecting Pressure sensor and hydrogen measurement probe signals are processed and converted to hydrogen concentration.
  • the hydrogen measuring probe signal includes a hydrogen concentration signal and a temperature signal
  • the signal processing and control device is located in the electronic equipment room, including signal input and output components , processing components and signal remote transmission components; the signal input and output components are connected to the pressure sensor and the hydrogen measurement probe through a cable that is resistant to high temperature and radiation, and is used to collect the pressure signal of the pressure sensor, the hydrogen concentration signal and temperature of the hydrogen measurement probe.
  • Signal; the processing part is connected with the signal input and output part, used to calculate the hydrogen proportional concentration in the measured gas according to the hydrogen concentration signal and the pressure signal, and the signal remote transmission part is used to output the hydrogen proportional concentration to the external user.
  • the processing component is also used for converting the temperature signal into a heating control signal for controlling the heating element, and the signal input and output component is also used for receiving the heating control signal , and convert it into the voltage and current signal of the heating element and output it to the heating element.
  • the hydrogen concentration measuring device and the hydrogen measuring probe which are resistant to high temperature, high pressure and high humidity radiation of the present invention are suitable for the hydrogen concentration measurement in the high temperature, high pressure, high humidity and high radiation environment of nuclear power plants, and are also suitable for other harsh environments. under the hydrogen concentration measurement.
  • FIG. 1 is a schematic diagram of the overall structure of the hydrogen concentration measuring device resistant to high temperature, high pressure and high humidity radiation according to the present invention.
  • FIG. 2 is a schematic structural diagram of the hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation according to the present invention.
  • FIG. 3 is a schematic structural diagram of the hydrogen measuring element of the hydrogen measuring probe in FIG. 2 .
  • FIG. 4 is a schematic diagram of the principle of the hydrogen measuring element in FIG. 3 .
  • FIG. 5 is a preferred structure of the filtration permeable membrane in FIG. 3 .
  • FIG. 6 is a schematic structural diagram of the signal processing and control device in FIG. 1 .
  • FIG. 7 is a schematic diagram of the pressure signal acquisition circuit in FIG. 6 .
  • FIG. 8 is a schematic diagram of the temperature acquisition circuit in FIG. 6 .
  • FIG. 9 is a schematic diagram of the heating element control output module in FIG. 6 .
  • FIG. 10 is a schematic diagram of an embodiment of the counter electrode of the hydrogen measuring element in FIG. 3 .
  • the hydrogen concentration measuring device of the present invention that is resistant to high temperature, high pressure and high humidity radiation includes:
  • a pressure sensor 10 for measuring the pressure at the position to be measured
  • a hydrogen measuring probe 20 for measuring the partial pressure of hydrogen at the position to be measured
  • the signal processing and control device 40 is connected to the pressure sensor 10 and the hydrogen measuring probe 20 through the cable 30.
  • the signal processing and control device 40 is used to collect the signals of the pressure sensor 10 and the hydrogen measuring probe 20 and process them, and convert them into hydrogen concentration .
  • the signal processing and control means 40 are located in the electronics room.
  • the location to be measured can be a harsh environment with high temperature, high pressure, high humidity, and irradiation, such as a nuclear power plant or other harsh environments, and can be applied to a temperature of 170 degrees Celsius, a pressure of 6.5 bar, and a cumulative radiation dose of 6.96 ⁇ 10 5 Gy ( ⁇ ray), 7.54 ⁇ 10 5 Gy ( ⁇ ray), 100% high temperature steam environment. It is easy to understand that the location to be tested can also be a relatively mild environment where any one or several of the temperature, pressure, humidity, and irradiation are lower than the containment.
  • the hydrogen measuring probe 20 is the core component of the hydrogen concentration measuring device of the present invention, and undertakes the hydrogen partial pressure measuring function, which will be described in detail below.
  • the hydrogen concentration measuring probe 20 resistant to high temperature, high pressure and high humidity radiation of the present invention includes a probe housing, a cable gland 22 , a spray prevention component 23 , a hydrogen measuring element 24 , a heating component and a fixing component 29 .
  • the probe housing includes an upper probe housing 210 and a lower probe housing 212.
  • the probe upper housing 210 and the probe lower housing 212 are made of 304L or 316L stainless steel or other stainless steel with high temperature resistance, radiation resistance and corrosion resistance.
  • the front end of the probe lower casing 210 is provided with a hydrogen measurement inlet, and the hydrogen measurement inlet is covered with a sintered stainless steel filter 213 to ensure its air permeability and mechanical strength, and at the same time, it can prevent large particles such as aerosols from entering the probe casing, except for the hydrogen measurement inlet.
  • the other parts of the probe shell are sealed structures.
  • the upper casing 210 of the probe and the lower casing 212 of the probe are connected by screw sealing.
  • a high temperature and radiation resistant sealant can also be used to seal the joint between the two to ensure the inner space of the probe casing and the outside. Space isolation, preventing external hydrogen from entering the inner space of the probe shell from the joint of the upper and lower shells, and avoiding the leakage of internal gas.
  • the cable gland 22 is installed in the probe shell, and adopts high temperature and radiation-resistant quick connectors to ensure that the inner space of the probe shell is sealed, and at the same time, it can ensure the quick connection between the lead wire in the probe shell and the cable 30, which can not only reduce the replacement of the hydrogen measuring probe 20 and the connection time, and can effectively ensure that the inner space of the probe shell is sealed.
  • the anti-spray assembly 23 is fixed on the upper casing 210 of the probe to prevent the upper spray water from being directly sprayed to the hydrogen measurement inlet of the lower casing 212 of the probe.
  • the anti-spray assembly 23 can be made of the same material as the housing 210 on the probe.
  • the measurement principle of the hydrogen measuring element 24 is:
  • a filter permeable membrane 242 is installed on the contact surface of the hydrogen measuring element 24 and the external measured gas.
  • the filter permeable membrane 242 allows hydrogen to pass through, while avoiding the intrusion of gases such as water vapor, O 2 and CO, and finally ensures that the concentration of hydrogen molecules is between the inside and outside of the filter permeable membrane. side to achieve dynamic balance.
  • Both the measurement electrode 243 and the counter electrode 244 contain catalysts, and the measurement electrode 243 contacts the hydrogen gas of the measurement gas to catalyze the oxidation reaction of the hydrogen gas to generate electrons and generate hydrogen ions.
  • H + is transferred from the measurement electrode 243 to the counter electrode 244 in the electrolyte layer 246 , and there is an oxide layer on the side of the counter electrode 244 , and a reduction reaction proceeds.
  • Measuring electrode H 2 ⁇ 2H + +2e - ;
  • the electrons are transmitted in the external circuit, and the hydrogen molecule concentration of the measured gas is measured by measuring the potential of the external measuring element. If the content of hydrogen molecules in the measured gas is low, the potential is low; if the content of hydrogen molecules in the measured medium is high, the potential is high.
  • the potential of the measurement electrode 243 In order for the reaction to occur, the potential of the measurement electrode 243 must be kept within a specific range. However, as the concentration of the gas increases, the reaction current also increases, thus causing a potential change (polarization) of the counter electrode 244. Since the measuring electrode 243 and the counter electrode 244 are connected through a simple load resistance, although the potential of the measuring electrode 243 will also change with the potential of the counter electrode 244, if the concentration of the gas increases continuously, the measuring electrode 243 The potential of the gas may eventually move out of its allowable range, and the sensor will not be linear at this point, so the upper limit concentration detected by the two-electrode gas sensor is limited. To this end, a potentiostatic operating circuit and a reference electrode 245 are designed.
  • the measurement electrode curve maintains a fixed value relative to the reference electrode 245, and no current flows in the reference electrode 245, so the measurement electrode 243 and the counter electrode 244 are both maintained at a constant potential; the counter electrode 244 can still be polarized, The measuring range is finally increased.
  • the hydrogen measuring element 24 designed according to the above principle includes a measuring element casing 241 with an insulating layer 240, a filter permeable membrane 242, a measuring electrode 243, a counter electrode 244, a reference electrode 245, an electrolyte layer 246, an oxygen storage layer 248, and a hydrogen measurement Component leads 249.
  • the filter permeable membrane 242 is fixed on one end of the measuring element casing 241
  • the oxygen storage layer 248 is fixed on the other end of the measuring element casing 241
  • the measuring electrode 243, the counter electrode 244, and the reference electrode 245 are all arranged inside the measuring element casing 241.
  • the measuring electrode 243 is arranged close to the filtration permeable membrane 242, the counter electrode 244 and the reference electrode 245 are jointly arranged on the side of the measuring electrode 243 facing away from the filtration permeable membrane 242, and the electrolyte layer 246 is sealed between the measuring electrode 243, the counter electrode 244 and the reference electrode between 245.
  • the space between the layers where the counter electrode 244 and the reference electrode 245 are located and the oxygen storage layer 248 is an oxygen storage space.
  • the housing 241 of the measuring element is made of materials with strong mechanical strength and radiation resistance, such as 304L or 316L stainless steel or other stainless steel with high temperature resistance, radiation resistance and corrosion resistance.
  • the measuring element casing 241 is provided with an insulating layer 240 which prevents the measuring electrode 243 from conducting with the counter electrode 244, and can be made of PEEK (polyetheretherketone) material or ETFE (ethylene-tetrafluoroethylene copolymer) material.
  • the insulating layer 240 needs to be insulated from the measuring element housing 241 to prevent the conduction of the counter electrode 244 and the measuring electrode 243, and at the same time ensure a certain density and reduce the permeability of the gas from the insulating layer 240.
  • the insulating layer 240 can be separated from other components and edges. Sealing is achieved by penetrating the fluorine sealant.
  • the filter permeable membrane 242 is fixed on one end of the measuring element housing 241, and ensures the sealing of the edge.
  • the edge can be sealed with a heat-resistant and radiation-resistant sealant, such as fluorine sealant.
  • the function of the filter permeable membrane 242 is to effectively ensure the penetration of hydrogen gas and prevent macromolecular substances such as water vapor from entering the housing 241 of the measuring element.
  • the filtration permeable membrane 242 adopts a semi-permeable membrane, and the semi-permeable membrane must be selected for high temperature resistance, certain pressure resistance, corrosion resistance and radiation resistance.
  • PET Polyethylene terephthalate, polyester resin
  • palladium alloy membrane can choose palladium iridium, palladium iridium ruthenium, palladium silver, palladium copper, palladium chromium, palladium nickel alloy, etc., pure metal palladium membrane has high hydrogen selectivity, It can pass 100%, but the stability is poor, and phase transition will occur in hydrogen atmosphere.
  • Adding other elements can improve the performance and inhibit the phase transition stability, but some metal films are affected by gases such as CO, which ultimately affect the permeability; or choose niobium (Nb) ) alloy films, pure metals and single-phase alloys cannot take into account high hydrogen permeability and resistance to hydrogen embrittlement.
  • Nb-Ti-Ni ternary alloys with high hydrogen permeability and resistance to hydrogen embrittlement are selected.
  • the filter permeable membrane 242 may employ two layers of selective materials, as shown in FIG. 5 .
  • H 2 (0.289nm), NO (0.317nm) have similar molecular diameters, CO 2 (0.33nm), O 2 (0.346nm), N 2 (0.364nm), CO ( 0.376nm), CH 4 (0.38nm), C 2 H 4 (0.39nm) are directly larger, and the type-selective permeable membrane can adopt a double-layer structure: the outer layer of selective permeable membrane can choose PET selective permeable membrane Or dense ceramic membrane, mainly used to filter out molecules of 0.32nm and above, the focus is to filter out H 2 O, CO, N 2 and O 2 ; the inner layer selective permeable membrane selects hydrogen such as palladium alloy membrane or niobium alloy membrane The adsorbent material is prepared on the ceramic selective permeable membrane. This design can enhance the effect of filtering gas and
  • the measuring electrode 243 and the counter electrode 244 of the hydrogen measuring element 24 are porous carbon electrode plates using metal catalysts.
  • the electrode plates have the characteristics of porosity, low density, high mechanical strength, good corrosion resistance and low resistance, including the electrode support layer. and catalyst layer.
  • the measuring electrode 243 is mainly used for catalytic reaction, and the electrode catalyst can be platinum or platinum alloy.
  • the measuring electrode 243 is in direct contact with the hydrogen environment and must effectively prevent the platinum alloy from being poisoned by gases such as carbon monoxide and reduce its performance. Therefore, on the one hand, before the measuring electrode 243 Covering the filter permeable membrane 242 to filter out other gases can also make the hydrogen measuring probe 20 suitable for high humidity and water vapor environments.
  • platinum alloys can be used to improve the ability of the electrode to be poisoned by gas components, such as platinum tantalum Binary alloys, etc.
  • the counter electrode 244 is a hydrogen reduction reaction layer, and the electrode catalyst can be one or a mixture of several metals among rhodium, ruthenium, palladium, gold, iridium, silver, and platinum, or alloys with other metals, such as platinum alloys.
  • the counter electrode 244 can be made of platinum alloy. Platinum alloy can effectively improve electrode performance, ensure higher activity and better stability. Platinum-chromium alloy (Pt-Cr), platinum-titanium alloy (Pt-Ti), platinum alloy can also be used. Iron-manganese ternary alloy (PT-Fe-Mn), platinum-iron-cobalt ternary alloy (Pt-Fe-Co), etc.
  • the thinner catalyst layers of the measuring electrode 243 and the counter electrode 244 are conducive to better gas diffusion and catalyst utilization, while thicker layers can contain more catalyst loading and provide more three-phase regions.
  • the optimization needs to take into account both the mass transport and the catalytic activity.
  • the thickness of the catalyst layer of the measuring electrode 243 and the counter electrode 244 of the present invention is 10-50 ⁇ m.
  • the catalyst layers of the measuring electrode 243 and the counter electrode 244 are reinforced by a thick porous electrode support layer, which is called a gas diffusion layer (carbon paper can be used).
  • the gas diffusion layer can protect the fine catalyst structure, provide a certain mechanical strength, allow the gas to reach the catalyst freely, and improve the electrical conductivity.
  • the thickness of the electrode support layer is usually 100 to 400 ⁇ m. Similar to catalyst layers, thinner electrode support layers generally provide better gas transport, but at the same time may result in increased electrical resistance or decreased mechanical strength.
  • the electrode support layer material also needs to consider the radiation resistance characteristics.
  • PTFE polytetrafluoroethylene
  • PFA soluble polytetrafluoroethylene
  • ETFE ethylene-tetrafluoroethylene copolymer
  • the measuring electrode 243 and the counter electrode 244 can be formed by spraying, filtering or rolling method. As an example of its structure and processing form and process, the measuring electrode 243 and the counter electrode 244 adopt a three-layer structure:
  • the first layer the electrode support layer.
  • the porosity is reduced to about 60%, and the average pore size is 12.5 ⁇ m.
  • the thickness of the electrode support layer is 0.2-0.4 mm, which plays the role of supporting the catalytic layer and simultaneously collecting and conducting current.
  • the second layer the diffusion layer.
  • a diffusion layer with a thickness of about 1-2 ⁇ m is prepared on the surface of the carbon paper, which is mixed with X-72 carbon and 50% ETFE emulsion, and the preparation process can be sprayed.
  • the third layer is the catalyst layer.
  • the diffusion layer is covered with a catalyst layer composed of the metal catalyst of the corresponding electrode + ETFE emulsion (30% to 50%), with a thickness of about 50 ⁇ m, and the preparation process can be sprayed.
  • the reference electrode 245 plays the role of stabilizing the potential zero point, and the same metal porous electrode plate as the measuring electrode 243 can be selected, or a metal porous electrode different from the measuring electrode 243 can be selected.
  • the structure of the reference electrode 245 can be designed as a porous electrode structure similar to that of the measurement electrode 243, and the supporting material can be ETFE (ethylene-tetrafluoroethylene copolymer) or the like.
  • the electrolyte layer 246 uses concentrated phosphoric acid as a liquid substance, and is provided with an electrolyte holding material for adsorbing the concentrated phosphoric acid. Concentrated phosphoric acid selects 95% to 99% concentrated phosphoric acid.
  • the electrolyte of the invention adopts concentrated phosphoric acid solution. Phosphoric acid has low conductivity at normal temperature, good ionic conductivity at high temperature, and the working temperature is about 200°C. Phosphoric acid is a colorless, oily and water-absorbing liquid that can isolate conductive hydrogen ions in solution. The freezing point of concentrated phosphoric acid (100% by mass) is 42°C, below which the electrolyte will solidify.
  • the electrolyte holding material for adsorbing concentrated phosphoric acid requires low electronic conductivity, good thermal conductivity and acid resistance, and the electrolyte holding material includes silicon carbide and ETFE, preferably made of silicon carbide and ETFE.
  • the oxygen storage layer 248 also needs to be designed.
  • the oxygen storage layer 248 uses a metal material for oxygen storage and production of oxygen, which can continuously release oxygen and has the ability to adjust the gas in the hydrogen measuring element 24 to a certain extent.
  • the oxygen storage layer 248 needs to have the ability to store oxygen at a working temperature of the sensor around 200°C.
  • the oxygen storage layer 248 of the present invention includes a certain oxygen release material, an oxygen storage material and a small amount of catalytic material.
  • the oxygen-releasing material can be selected from calcium peroxide CaO 2 .
  • Calcium peroxide itself is a white or light yellow crystalline powder, insoluble in water, but soluble in acid. According to the characteristics of calcium peroxide CaO 2 , absorbing water will slowly release oxygen. Under the operating environment of the hydrogen measuring element 24 , absorbing water will release oxygen, which can provide oxygen to the counter electrode 244 .
  • the oxygen storage material can be selected from CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+ ⁇ or YBaCo 4 O 7+ ⁇ , etc.
  • the oxygen storage material releases lattice oxygen to ensure The oxygen reacted by the electrode reacts with H 2 to generate H 2 O; under oxygen-rich conditions, the oxygen storage material can absorb and store oxygen, and can also react with CO, NO, H 2 and other gases to improve the internal space of the hydrogen measuring element 24. gas.
  • the catalytic material is used to consume the combustible gas inside the probe, such as a small amount of H 2 , CO and other gases, and together with the oxygen storage material, improve the gas in the hydrogen measuring element 24 .
  • the catalytic material can be selected from rare metals such as rhodium, ruthenium, palladium, gold, iridium, silver, platinum, and alloys of the metals.
  • the oxygen storage layer 248 also includes a water-absorbing material or a water-absorbing layer 247 is provided on the side of the oxygen-storage layer 248 facing the inside of the measuring element housing 241 (as shown in FIG. 3 and FIG. 4 ).
  • the water-absorbing material or the water-absorbing layer 247 is mainly used for absorbing hydrogen.
  • the moisture in the measuring element 24 ensures that the air is relatively dry and locks the moisture for the oxygen storage layer 248; the water absorbing material or the water absorbing layer 247 can be selected from high temperature resistant cotton or high temperature resistant water absorbent resin.
  • the hydrogen measurement lead 249 adopts a high temperature and radiation resistant insulated cable.
  • the material of the cable core wire can be selected from good conductor materials such as Au, Pt, and Cu, and the insulating material of the sheath can be selected from ETFE.
  • the heating component of the hydrogen measuring probe 20 is mainly used to maintain the working temperature of the probe. When the probe is running, ensure that the probe temperature is kept at about 200 °C, so that the concentrated phosphoric acid can be kept in the liquid state for a long time, without crystallization, and maintain electrical conductivity. It can also ensure that the hydrogen measuring element 24 measures at a constant temperature, obtains a hydrogen reaction curve at a constant temperature, and reduces the influence of external high temperature changes on the measurement.
  • the heating assembly is installed on the upper part of the hydrogen measuring element 24 with a certain gap. In different embodiments, the heating assembly can also be installed in the gap between the hydrogen measuring element 24 and the probe housing to improve the temperature control effect.
  • the heating assembly includes a heating support layer 26 , a temperature probe 27 , a temperature probe lead 270 , a heating element 28 and a heating element lead 280 .
  • the heating support layer 26 is a structural support component of the heating assembly, which can be supported by a mesh-like metal plate structure, so as to ensure a certain mechanical strength and thickness, and is not easily deformed.
  • the material of the heating support layer 26 can be selected from 304L or 316L stainless steel or other stainless steel with the characteristics of high temperature resistance, radiation resistance and corrosion resistance.
  • the temperature probe 27 is closely fixed on the lower part of the heating support layer 26.
  • the temperature probe 27 can use temperature measuring elements such as thermal resistance and thermocouple.
  • the heating element 28 is the core of the heating assembly, and it is necessary to consider not only the characteristics of high temperature resistance and radiation resistance, but also better heating performance, and a metal heating sheet or a ceramic heater can be selected.
  • the metal heating plate is a device that fixes the resistance heating wire on the mica plate (mica plate).
  • the heating material can be selected from constantan, nickel-chromium alloy (Cr20Ni80), nickel-chromium alloy (Cr30Ni70) and other materials.
  • the ceramic heater is made of high-efficiency heater with uniform heat distribution and metal alloy with good thermal conductivity.
  • PTC ceramic heating element or MCH ceramic heating element can be selected (alumina ceramics and built-in heating wire are used as heating element).
  • PTC ceramic heating element is composed of PTC ceramic heating element and aluminum tube.
  • PTC ceramic is mainly composed of barium titanate (or strontium, lead), adding a small amount of rare earth (Y, Nb, Bi, Sb), acceptor (Mn, Fe) ) elements and additives such as glass (silicon oxide, alumina), which are sintered into semiconductor ceramics.
  • the ceramic heater will not produce "redness" on the surface and is relatively safe, so the heating element 28 is preferably a ceramic heater, and the ceramic heater can be fixed on the heating support layer 26 by a metal piece.
  • the heating element lead 280 adopts a cable that is resistant to high temperature and radiation.
  • the fixing assembly 29 is used for fixing the hydrogen measuring element 24 in the probe housing, and provides a position where the heating support layer 26 can be fixedly installed, and at the same time, it is convenient for the cable leads to be led out to the cable gland 22 from both sides.
  • the fixing component 29 can be made of metal materials, such as 304L or 306L stainless steel, etc.
  • the mechanical structure of the fixing component can be structurally designed in combination with specific products.
  • the pressure sensor 10 can be a pressure sensor that is resistant to high temperature, high pressure, and high radiation, for example, a mechanical pressure sensor that is resistant to high temperature and high radiation.
  • the signal of the pressure sensor 10 is mainly a measurement signal of 4 to 20 mA, which is sent to the pressure signal acquisition circuit 420.
  • the pressure signal acquisition circuit 420 needs to be sent to the analog intrinsic safety barrier first, and then sent to the two-wire analog acquisition card to collect the pressure.
  • the electrical signal of the sensor is converted into a digital signal and sent to the hydrogen concentration conversion module 442 .
  • the signal processing and control device 40 is mainly used to realize the collection of the pressure signal of the pressure sensor, the collection of the hydrogen concentration signal, the conversion and output of the hydrogen concentration signal, the collection of the temperature signal, and the heating control of the heating element.
  • the signal processing and control device 40 includes a signal input and output part 42 , a processing part 44 and a signal remote transmission part 46 .
  • the signal input and output component 42 is connected to the pressure sensor 10 and the hydrogen measuring probe 20 through the cable 30 that is resistant to high temperature and radiation, and is used to collect the signals of the pressure sensor 10 and the hydrogen measuring probe 20;
  • the processing component 44 is connected to the signal input and output component 42, using It is used to process the pressure signal and realize temperature control;
  • the signal remote transmission part 46 is connected with the processing part 44 to realize the remote transmission of the hydrogen signal.
  • the cable 30 is used to transmit the signal of the hydrogen measuring element 24 , the signal of the temperature probe 27 , the measurement and control signals of the heating element 28 .
  • the cable 30 under high temperature, high pressure, high humidity, and irradiation environment needs to choose a cable that can withstand the environmental conditions.
  • the cable core wire can be made of good conductor materials such as pure copper, and the braided shielding, sheath insulating material and outer protective material can be used.
  • the cover material can choose ETFE cable.
  • the cable 30 can also be a cable with a mineral insulating layer and a metal alloy jacket, but the jacket of this type of cable is hard and difficult to lay.
  • the cable section between the electronic equipment does not need to be resistant to high temperature, high pressure and radiation, which can appropriately reduce the requirements of the cable under this working condition.
  • the signal input and output component 42 is connected to the pressure sensor 10 and the hydrogen measuring probe 20 through the high temperature and radiation resistant cable 30, and is used to collect the pressure signal of the pressure sensor 10, the hydrogen concentration signal and the temperature signal of the hydrogen measuring probe 20, and is also used for The heating control signal is received and converted into voltage and current signals of the heating element 28 and output to the heating element 28 .
  • the signal input and output component 42 includes a pressure signal acquisition circuit 420 , a hydrogen concentration signal acquisition circuit 422 , a temperature acquisition circuit 424 , and a heating element control output module 426 .
  • the pressure signal acquisition circuit 420 is matched with the pressure sensor 10.
  • the acquisition circuit uses a 2-wire 4-20mA analog signal to input to the intrinsic safety barrier, and then sends it to the input card (two-wire analog acquisition card),
  • the electrical signal of the pressure sensor 10 is converted into a digital signal P, and the pressure signal is sent to the hydrogen concentration conversion module 442 after being processed.
  • the hydrogen concentration signal acquisition circuit 422 adopts a constant potential design circuit.
  • a three-electrode circuit design can be used. By detecting the current of the potentiostatic circuit, the concentration of hydrogen gas is given according to the relationship between hydrogen gas and current.
  • the three-electrode circuit can effectively solve the problem of unstable reference potential caused by the consumption of the counter electrode.
  • the three-electrode circuit design belongs to the general circuit of electrochemical sensors, and will not be repeated here.
  • N H2 I/2F, where F is Faraday Constant (96500C/mol).
  • the temperature acquisition circuit 424 is selected in combination with the temperature probe 27, and the thermal resistance and thermocouple acquisition circuits can be selected.
  • the temperature probe 27 is sent to the temperature acquisition safety barrier, and then input to the input card.
  • a 4-wire acquisition circuit is used, the temperature signal is sent to the 4-wire temperature acquisition safety barrier, and the temperature signal (4-20mA) processed by the safety barrier is sent to the input card for the temperature
  • the signal is converted into a digital signal, and the temperature signal is sent to the temperature control loop 444 after being processed.
  • the heating element control output module 426 mainly receives the heating control signal of the temperature control loop 444 , converts it into pressure and current signals of the heating element 28 , and outputs it to the heating element 28 through the output safety barrier circuit.
  • the processing unit 44 is connected to the signal input and output unit 42 for calculating the hydrogen proportional concentration in the measured gas according to the hydrogen concentration signal and the pressure signal, and for converting the temperature signal into a heating control signal for controlling the heating element 28 .
  • the processing component 44 includes a hydrogen concentration conversion module 442 and a temperature control loop 444 .
  • the temperature control loop 444 receives the temperature signal from the temperature acquisition circuit 424 and converts it into a heating control signal for controlling the heating element.
  • the temperature control loop 444 can use a PID control algorithm, and the deviation value of the temperature signal compared with the target temperature value (200°C) is used as the input of the PID control loop, and is calculated by the PID control algorithm to finally generate the heating control signal of the heating element 28.
  • the signal remote transmission component 46 includes a hydrogen signal output module 460, and the hydrogen signal output module 460 outputs the hydrogen proportional concentration XH 2,0 converted from the hydrogen concentration to the external user.
  • the hydrogen concentration measuring device of the present invention that is resistant to high temperature, high pressure, and high humidity radiation is designed in a high temperature, high pressure, high humidity, and irradiation environment.
  • the pressure sensor 10 and the hydrogen measuring probe 20 are designed.
  • the signal is sent to the signal processing and control device 40 in the electronic equipment room through the high temperature and radiation resistant cable 30 for processing, which is suitable for the hydrogen concentration measurement in the high temperature, high pressure, high humidity and high radiation environment of the nuclear power plant, and also suitable for other harsh environments. under the hydrogen concentration measurement.
  • the hydrogen concentration measuring device resistant to high temperature, high pressure and high humidity radiation of the present invention has at least the following advantages:
  • the hydrogen concentration is measured by means of catalytic electrochemistry, and the measurement electrode terminal adopts solid hydrogen reaction metal, which can react without relying on oxygen, and can also measure the hydrogen concentration in external aerobic and oxygen-free environments;
  • the oxygen storage layer is added in the hydrogen measuring element 24, which can effectively release and adjust the gas composition in the hydrogen measuring element 24, prolong the service life, and at the same time seal well, which can prevent the explosive gas in the hydrogen measuring element 24 from reacting with oxygen. ;
  • the working temperature of the hydrogen measuring probe is kept at about 200°C through the heating assembly, which can not only keep the concentrated phosphoric acid in a liquid state for a long time without crystallization, and maintain the electrical conductivity, but also ensure that the hydrogen measuring element 24 is measured at a constant temperature, and a constant temperature is obtained.
  • the hydrogen reaction curve at temperature reduces the influence of external high temperature changes on the measurement.
  • the hydrogen concentration measuring device of the present invention that is resistant to high temperature, high pressure and high humidity radiation can also make the following improvements:
  • the hydrogen measurement probe 20 can use the electrochemical measurement principle of phosphoric acid electrolyte as described above, and can also use other electrolytes to achieve measurement, and can also use the hydrogen concentration measurement principle of solid electrolyte. Various materials have new requirements;
  • the counter electrode 244 of the hydrogen measuring element 24 can also adopt a double-layer solid electrode material, for example, one layer adopts the aforementioned counter electrode as the basic counter electrode, and the electrode catalyst can be rhodium, ruthenium, palladium, One or a mixture of one or several metals among iridium, silver, platinum or alloys with other metals, etc., the other layer adopts CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+ ⁇ or YBaCo 4 O 7+ ⁇ or ceria-zirconia, the two layers together form a counter electrode with a solid oxidant, which improves the conversion efficiency and reduces the dependence on the oxygen storage layer, which can provide a stable oxidant.
  • the electrode catalyst can be rhodium, ruthenium, palladium, One or a mixture of one or several metals among iridium, silver, platinum or alloys with other metals, etc.
  • the other layer adopts CeO 2-x or YB

Abstract

A hydrogen concentration measuring device resistant to high temperatures, high pressure, high humidity and high radiation, and a hydrogen measuring probe (20). The hydrogen measuring probe (20) comprises a probe housing, a hydrogen measuring element (24) and a fixing assembly (29), wherein the probe housing is provided with a hydrogen measuring inlet covered with a filter screen (213), and the fixing assembly (29) is used for fixing the hydrogen measuring element (24) in the probe housing; and the hydrogen measuring element (24) is used for measuring the concentration of hydrogen by means of a catalytic electrochemical method and comprises a measuring element housing (241) internally provided with an insulating layer (240), a filtering permeable membrane (242), a measuring electrode (243), a counter electrode (244), a reference electrode (245), an electrolyte layer (246), an oxygen storage layer (248) and a hydrogen measuring element lead (249), the oxygen storage layer (248) being made of metal oxygen storage, oxygen release and oxygen production materials and capable of continuously releasing oxygen. In the hydrogen concentration measuring device, the hydrogen measuring probe (20) is used to measure hydrogen partial pressure. The device is applicable to hydrogen concentration measurement in high-temperature, high-pressure, high-humidity and high-radiation environments of a nuclear power plant, and is also applicable to hydrogen concentration measurement in other severe environments.

Description

耐高温高压高湿辐射的氢气浓度测量装置及氢气测量探头Hydrogen concentration measuring device and hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation 技术领域technical field
本发明属于氢气浓度测量领域,更具体地说,本发明涉及一种耐高温高压高湿辐射的氢气浓度测量装置及氢气测量探头。The invention belongs to the field of hydrogen concentration measurement, and more particularly, the invention relates to a hydrogen concentration measurement device and a hydrogen measurement probe that are resistant to high temperature, high pressure and high humidity radiation.
背景技术Background technique
核电厂在发生严重事故时,安全壳内会产生大量的氢气,氢气的爆炸会威胁核电厂安全屏障的完整性。核电厂事故工况下所产生大量氢气的来源如下:事故早期,锆-水反应高速率地产生氢气;事故中后期,水的辐照分解、堆芯融溶物和混凝土的反应,也会产生大量氢气。大量氢气的聚集使安全壳内氢气浓度有超过爆炸限4%的可能,存在爆炸的危险。为避免氢爆燃事故破坏安全壳完整性,需要构建氢气测量系统对安全壳不同位置的氢气聚集状态进行监测,以在事故发生后实施有效地干预。When a serious accident occurs in a nuclear power plant, a large amount of hydrogen will be produced in the containment, and the explosion of hydrogen will threaten the integrity of the safety barrier of the nuclear power plant. The sources of a large amount of hydrogen generated in the accident condition of the nuclear power plant are as follows: in the early stage of the accident, the zirconium-water reaction produces hydrogen at a high rate; in the middle and later stages of the accident, the radiation decomposition of water, the reaction of the core melt and the concrete will also produce Plenty of hydrogen. The accumulation of a large amount of hydrogen makes it possible that the concentration of hydrogen in the containment exceeds 4% of the explosion limit, and there is a danger of explosion. In order to avoid the hydrogen deflagration accident destroying the integrity of the containment, it is necessary to build a hydrogen measurement system to monitor the hydrogen accumulation state in different positions of the containment, so as to implement effective intervention after the accident.
在事故工况下,安全壳内的气体组成是以空气与水蒸气为主,且含有氢气及其他气体的高温高压混合性气体。事故工况下反应堆放出大量的热量,安全壳内温度的升高伴随着压力的升高,同时大量放射性物质释放到安全壳厂房内。二代和二代加核电厂要求严重事故氢气浓度测量仪表可耐受温度150摄氏度、压力6bar、累计辐照剂量1×10 5Gy,三代核电厂要求耐受温度170摄氏度、压力6.5bar、累计辐照剂量6.96×10 5Gy(γ射线)、7.54×10 5Gy(β射线)。 Under accident conditions, the gas composition in the containment is mainly composed of air and water vapor, and also contains high temperature and high pressure mixed gas of hydrogen and other gases. Under the accident condition, the reactor emits a lot of heat, the temperature in the containment increases with the pressure increase, and a large amount of radioactive substances are released into the containment building. The second-generation and second-generation plus nuclear power plants require that the hydrogen concentration measuring instrument can withstand a temperature of 150 degrees Celsius, a pressure of 6 bar, and a cumulative radiation dose of 1×10 5 Gy. The irradiation dose was 6.96×10 5 Gy (gamma rays) and 7.54×10 5 Gy (beta rays).
由于事故工况下安全壳内气体呈现高温、高压、高放射性的特点,给氢气浓度的测量增加了很大的难度。因此核电厂需要有一套用于严重事故氢气浓度测量的装置,但是安全壳内在严重事故时环境条件通常较为恶劣,如高温、高压、高辐照等恶劣环境,不利于操作人员对事故的连续监测,较难采用有效的 方式监测氢气浓度,对安全壳内的设备有极高要求。Due to the characteristics of high temperature, high pressure and high radioactivity in the containment gas under accident conditions, it is very difficult to measure the hydrogen concentration. Therefore, a nuclear power plant needs a set of devices for measuring the hydrogen concentration in a serious accident, but the environmental conditions in the containment are usually harsh during a serious accident, such as high temperature, high pressure, high radiation and other harsh environments, which are not conducive to the continuous monitoring of the accident by operators, and it is difficult to Monitoring the hydrogen concentration in an effective way has extremely high requirements on the equipment in the containment.
现有的第一种严重事故氢气浓度监测装置是利用催化反应原理、通过测量反应热间接测量氢气浓度,但是该装置只有在有氧环境下才能使用,而且热损失、反应部件和催化反应部件的距离都影响测量精度,氢气浓度测量精度无法保证,高湿度下水滴进入到催化单元也会导致其测量失效。The first existing serious accident hydrogen concentration monitoring device uses the catalytic reaction principle to indirectly measure the hydrogen concentration by measuring the reaction heat, but the device can only be used in an oxygen environment, and the heat loss, reaction parts and catalytic reaction parts are The distance affects the measurement accuracy, the hydrogen concentration measurement accuracy cannot be guaranteed, and the water droplets entering the catalytic unit under high humidity will also cause its measurement failure.
现有的第二种严重事故氢气浓度监测装置是将气体抽出安全壳外进行测量,但是将放射性气体抽出安全壳外经过降温、降压再测量,所测得参数较难准确真实表征安全壳内氢气浓度,而且将放射性气体抽出安全壳外还会存在取样管线的破裂的情形,进一步增加安全壳的泄漏点,同时也将增加安全壳外人员受照射的风险,安全性不高。The existing second type of serious accident hydrogen concentration monitoring device is to extract the gas out of the containment for measurement, but the radioactive gas is extracted out of the containment after cooling and depressurization before measurement, and the measured parameters are difficult to accurately and truly represent the inside of the containment. Hydrogen concentration, and the extraction of radioactive gas out of the containment, there will be a rupture of the sampling line, which will further increase the leakage point of the containment, and will also increase the risk of exposure to personnel outside the containment, and the safety is not high.
现有的第三种严重事故氢气浓度监测装置是采用基于催化反应电化学原理的氢气浓度传感器测量氢气浓度,但是基于催化反应电化学原理的氢气浓度传感器对于其半透膜和电解液有较高的要求,由于存在液体介质,无法耐受更高的温度,而且浓硫酸如果泄露,会对周边环境造成影响。另外,所使用的氢气半透膜会影响氢气浓度传感器的响应时间,导致其响应速度较慢。The existing third serious accident hydrogen concentration monitoring device uses a hydrogen concentration sensor based on the electrochemical principle of catalytic reaction to measure the hydrogen concentration, but the hydrogen concentration sensor based on the electrochemical principle of catalytic reaction has higher semipermeable membrane and electrolyte. Due to the existence of liquid medium, it cannot withstand higher temperatures, and if the concentrated sulfuric acid leaks, it will affect the surrounding environment. In addition, the hydrogen semi-permeable membrane used will affect the response time of the hydrogen concentration sensor, resulting in a slower response speed.
现有的第四种严重事故氢气浓度监测装置是利用基于钯基合金吸氢原理的氢气传感器测量氢气浓度,但是这种装置只能是在温度压力某一个给定情况下测量,非连续检测空间中氢气浓度;另外,氢气浓度探头暴露在高温和湿蒸汽的环境,蒸汽可能会使其电阻测量回路短路或测量失效,该测量方式的可靠性较低。The existing fourth type of serious accident hydrogen concentration monitoring device is to use a hydrogen sensor based on the principle of palladium-based alloy hydrogen absorption to measure the hydrogen concentration, but this device can only be measured under a given temperature and pressure, and the detection space is discontinuous. In addition, the hydrogen concentration probe is exposed to high temperature and humid steam environment, and the steam may short-circuit the resistance measurement circuit or fail the measurement, and the reliability of this measurement method is low.
现有的第五种严重事故氢气浓度监测装置是采用电化学原理测量高温环境下的氢气浓度,但是所使用的PEEK材料以及扩散膜,耐受辐照能力较弱,因此无法直接用于高辐照环境,而且储氧量不足,在运行时氧气消耗后,会影响使用寿命。The existing fifth serious accident hydrogen concentration monitoring device uses the electrochemical principle to measure the hydrogen concentration in a high-temperature environment, but the PEEK material and diffusion film used have weak radiation resistance, so they cannot be directly used in high-irradiation environments. , and the oxygen storage is insufficient, and the service life will be affected after the oxygen is consumed during operation.
有鉴于此,确有必要提供一种能够解决上述问题的耐高温高压高湿辐射的 氢气浓度测量装置和氢气测量探头。In view of this, it is indeed necessary to provide a hydrogen concentration measuring device and a hydrogen measuring probe capable of solving the above problems and being resistant to high temperature, high pressure and high humidity radiation.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:提供一种耐高温高压高湿辐射的氢气浓度测量装置及氢气测量探头,以保证能够在有氧、无氧、高温、高压、高湿、辐射以及高氢气浓度情况下实现氢气浓度的准确测量。The purpose of the present invention is to provide a hydrogen concentration measuring device and a hydrogen measuring probe that are resistant to high temperature, high pressure and high humidity radiation, so as to ensure that it can be realized in the presence of oxygen, no oxygen, high temperature, high pressure, high humidity, radiation and high hydrogen concentration. Accurate measurement of hydrogen concentration.
为了实现上述发明目的,本发明提供了一种耐高温高压高湿辐射的氢气测量探头,其包括探头外壳、氢气测量元件和固定组件,探头外壳设有覆盖过滤网的氢气测量入口,固定组件用于将氢气测量元件固定在探头外壳中;In order to achieve the above purpose of the invention, the present invention provides a hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation, which includes a probe casing, a hydrogen measuring element and a fixing assembly. For fixing the hydrogen measuring element in the probe housing;
所述氢气测量元件采用催化电化学方式测量氢气浓度,包括内设绝缘层的测量元件外壳、过滤渗透膜、测量电极、对电极、参比电极、电解质层、储氧层和氢气测量元件引线,其中,过滤渗透膜固定在测量元件外壳的一端,储氧层固定在测量元件外壳的另一端,测量电极、对电极、参比电极均设置在测量元件外壳内部;测量电极靠近过滤渗透膜设置,对电极和参比电极共同设置于测量电极背向过滤渗透膜的一侧,电解质层设置于测量电极与对电极、参比电极之间,对电极、参比电极所在层与储氧层之间的空间为储氧空间;氢气测量元件引线至少有三根,分别与测量电极、对电极、参比电极连接;The hydrogen measuring element adopts a catalytic electrochemical method to measure the hydrogen concentration, and includes a measuring element casing with an insulating layer, a filter permeable membrane, a measuring electrode, a counter electrode, a reference electrode, an electrolyte layer, an oxygen storage layer and a hydrogen measuring element lead wire, Among them, the filter permeable membrane is fixed on one end of the measuring element shell, the oxygen storage layer is fixed on the other end of the measuring element shell, the measuring electrode, the counter electrode and the reference electrode are all arranged inside the measuring element shell; the measuring electrode is set close to the filter permeable membrane, The counter electrode and the reference electrode are set together on the side of the measuring electrode facing away from the filter permeable membrane, and the electrolyte layer is set between the measuring electrode, the counter electrode and the reference electrode, and between the layer where the counter electrode and the reference electrode are located and the oxygen storage layer. The space is the oxygen storage space; the hydrogen measuring element has at least three leads, which are respectively connected with the measuring electrode, the counter electrode and the reference electrode;
所述储氧层采用金属储氧和释放生产氧气的材料,能够持续释放氧气。The oxygen storage layer adopts metal oxygen storage and oxygen releasing and producing materials, which can continuously release oxygen.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述储氧层包括释氧材料、储氧材料和催化材料,释氧材料为过氧化钙CaO 2,储氧材料为CeO 2-x或YBa(Co 1-xAl x) 4O 7+δ或YBaCo 4O 7+δ,催化材料选用铑、钌、钯、金、铱、银、铂或前述金属的合金;所述储氧层还包括吸水材料或是在储氧层朝向测量元件外壳内部的一侧设置吸水层,吸水材料或吸水层用于吸收探头内的水分,确保空气相对干燥,并锁住水分供储氧层使用。 As an improvement of the high temperature, high pressure and high humidity radiation-resistant hydrogen measuring probe of the present invention, the oxygen storage layer includes an oxygen release material, an oxygen storage material and a catalytic material, the oxygen release material is calcium peroxide CaO 2 , and the oxygen storage material is CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+δ or YBaCo 4 O 7+δ , the catalytic material selects rhodium, ruthenium, palladium, gold, iridium, silver, platinum or an alloy of the aforementioned metals; the The oxygen storage layer also includes a water-absorbing material or a water-absorbing layer is arranged on the side of the oxygen storage layer facing the inside of the housing of the measuring element. The water-absorbing material or the water-absorbing layer is used to absorb the moisture in the probe, ensure that the air is relatively dry, and lock the moisture for oxygen storage. layer usage.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述测量元件外壳采用机械强度强、耐辐照特性的不锈钢,绝缘层防止测量电极与对电极 导通,选用PEEK或ETFE材料。As an improvement of the hydrogen measuring probe with high temperature, high pressure and high humidity radiation resistance of the present invention, the casing of the measuring element is made of stainless steel with strong mechanical strength and radiation resistance. Material.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述过滤渗透膜为双层结构半透膜,包括外层选择性透过膜和内层选择性透过膜,外层选择性透过膜为PET选择性透过膜或致密陶瓷膜,内层选择性透过膜为钯合金膜或铌合金膜。As an improvement of the hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation of the present invention, the filtration permeable membrane is a semi-permeable membrane with a double-layer structure, including an outer selective permeable membrane and an inner selective permeable membrane. The selective permeation membrane is a PET selective permeation membrane or a dense ceramic membrane, and the inner selective permeation membrane is a palladium alloy membrane or a niobium alloy membrane.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述测量电极和对电极为金属多孔性碳电极板,包括电极支撑层和催化剂层,所述电极支撑层的支撑材料为ETFE;测量电极催化剂层的电极催化剂采用铂或铂合金,对电极催化剂层的电极催化剂采用铑、钌、钯、金、铱、银、铂中的一种或几种金属的混合物或与其他金属的合金;所述参比电极起到稳定电势零点的作用,选择与测量电极相同的金属多孔性电极板。As an improvement of the hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation of the present invention, the measuring electrode and the counter electrode are metal porous carbon electrode plates, including an electrode support layer and a catalyst layer, and the support material of the electrode support layer is ETFE; the electrode catalyst of the measurement electrode catalyst layer is platinum or platinum alloy, and the electrode catalyst of the counter electrode catalyst layer is one or a mixture of rhodium, ruthenium, palladium, gold, iridium, silver, platinum, or a mixture with other metals The reference electrode plays the role of a stable potential zero point, and the same metal porous electrode plate as the measuring electrode is selected.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述对电极催化剂层的电极催化剂选自铂合金,优选铂铬合金、铂钛合金、铂铁锰三元合金或铂铁钴三元合金。As an improvement of the high temperature, high pressure and high humidity radiation-resistant hydrogen measuring probe of the present invention, the electrode catalyst of the counter electrode catalyst layer is selected from platinum alloys, preferably platinum-chromium alloys, platinum-titanium alloys, platinum-iron-manganese ternary alloys or platinum-iron alloys Cobalt ternary alloy.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述对电极还包括固体氧化剂层,固体氧化剂层的氧化剂采用CeO 2-x或YBa(Co 1-xAl x) 4O 7+δ或YBaCo 4O 7+δ或氧化铈-氧化锆。 As an improvement of the hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation of the present invention, the counter electrode further comprises a solid oxidant layer, and the oxidant of the solid oxidant layer adopts CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+δ or YBaCo 4 O 7+δ or ceria-zirconia.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述电解质层采用95%~99%的浓磷酸为液体物质,并设有电解液保持材料用于吸附浓磷酸,电解液保持材料包括碳化硅和ETFE。As an improvement of the hydrogen measuring probe with high temperature, high pressure and high humidity radiation resistance of the present invention, the electrolyte layer adopts 95% to 99% concentrated phosphoric acid as a liquid substance, and an electrolyte holding material is provided for adsorbing concentrated phosphoric acid, and the electrolyte layer is Retention materials include silicon carbide and ETFE.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述氢气测量探头还包括加热组件,加热组件包括加热支撑层、温度探头、温度探头引线、加热元件及加热元件引线;加热支撑层是加热组件的结构支撑部件,温度探头紧贴固定于加热支撑层,加热元件为固定于加热支撑层的金属加热片或陶瓷加热器。As an improvement of the hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation of the present invention, the hydrogen measuring probe further includes a heating assembly, and the heating assembly includes a heating support layer, a temperature probe, a temperature probe lead, a heating element and a heating element lead; heating The support layer is the structural support part of the heating assembly, the temperature probe is closely fixed on the heating support layer, and the heating element is a metal heating sheet or a ceramic heater fixed on the heating support layer.
作为本发明耐高温高压高湿辐射的氢气测量探头的一种改进,所述氢气测量探头还包括电缆格兰和防喷淋组件,电缆格兰安装于探头外壳,采用耐高温耐辐照的快速接头,确保探头外壳内部空间密封,同时保证探头外壳内的引线与探头外壳外的电缆快速连接;探头外壳包括密封连接的探头上外壳和探头下外壳,防喷淋组件固定在探头上外壳,用于防止上部喷淋水直接喷至位于探头下外壳的氢气测量入口。As an improvement of the hydrogen measuring probe with high temperature, high pressure and high humidity radiation resistance of the present invention, the hydrogen measuring probe also includes a cable gland and an anti-spray assembly. The connector ensures that the inner space of the probe shell is sealed, and at the same time ensures that the lead wire in the probe shell and the cable outside the probe shell are quickly connected; the probe shell includes the probe upper shell and the probe lower shell which are sealed and connected, and the anti-spray component is fixed on the probe upper shell. In order to prevent the upper spray water from being directly sprayed to the hydrogen measurement inlet located in the lower casing of the probe.
为了实现上述发明目的,本发明还提供了一种耐高温高压高湿辐射的氢气浓度测量装置,其包括测量待测位置压力的压力传感器、测量待测位置氢气分压的氢气测量探头以及信号处理和控制装置,所述氢气测量探头为上述任一段落所述的耐高温高压高湿辐射的氢气浓度测量探头;所述信号处理和控制装置通过电缆与压力传感器、氢气测量探头分别连接,用于采集压力传感器和氢气测量探头信号并对其进行处理,换算为氢气浓度。In order to achieve the above purpose of the invention, the present invention also provides a hydrogen concentration measuring device that is resistant to high temperature, high pressure and high humidity radiation, which includes a pressure sensor for measuring the pressure at the position to be measured, a hydrogen measuring probe for measuring the partial pressure of hydrogen at the position to be measured, and signal processing. and a control device, the hydrogen measuring probe is the hydrogen concentration measuring probe that is resistant to high temperature, high pressure and high humidity radiation as described in any of the above paragraphs; the signal processing and control device are respectively connected with the pressure sensor and the hydrogen measuring probe through cables for collecting Pressure sensor and hydrogen measurement probe signals are processed and converted to hydrogen concentration.
作为本发明耐高温高压高湿辐射的氢气浓度测量装置的一种改进,所述氢气测量探头信号包括氢气浓度信号和温度信号;所述信号处理和控制装置位于电子设备间,包括信号输入输出部件、处理部件和信号远传部件;所述信号输入输出部件通过耐高温耐辐照的电缆与压力传感器和氢气测量探头连接,用于采集压力传感器的压力信号、氢气测量探头的氢气浓度信号和温度信号;处理部件与信号输入输出部件连接,用于根据氢气浓度信号和压力信号计算被测气体中的氢气比例浓度,信号远传部件用于将氢气比例浓度输出给外部使用方。As an improvement of the hydrogen concentration measuring device of the present invention that is resistant to high temperature, high pressure and high humidity radiation, the hydrogen measuring probe signal includes a hydrogen concentration signal and a temperature signal; the signal processing and control device is located in the electronic equipment room, including signal input and output components , processing components and signal remote transmission components; the signal input and output components are connected to the pressure sensor and the hydrogen measurement probe through a cable that is resistant to high temperature and radiation, and is used to collect the pressure signal of the pressure sensor, the hydrogen concentration signal and temperature of the hydrogen measurement probe. Signal; the processing part is connected with the signal input and output part, used to calculate the hydrogen proportional concentration in the measured gas according to the hydrogen concentration signal and the pressure signal, and the signal remote transmission part is used to output the hydrogen proportional concentration to the external user.
作为本发明耐高温高压高湿辐射的氢气浓度测量装置的一种改进,所述处理部件还用于将温度信号换算为控制加热元件的加热控制信号,信号输入输出部件还用于接收加热控制信号,并将其转化为加热元件的电压和电流信号输出到加热元件。As an improvement of the high temperature, high pressure and high humidity radiation-resistant hydrogen concentration measuring device of the present invention, the processing component is also used for converting the temperature signal into a heating control signal for controlling the heating element, and the signal input and output component is also used for receiving the heating control signal , and convert it into the voltage and current signal of the heating element and output it to the heating element.
与现有技术相比,本发明耐高温高压高湿辐射的氢气浓度测量装置及氢气测量探头适用于核电厂高温、高压、高湿、高辐射环境下的氢气浓度测量,也 适用于其他恶劣环境下的氢气浓度测量。Compared with the prior art, the hydrogen concentration measuring device and the hydrogen measuring probe which are resistant to high temperature, high pressure and high humidity radiation of the present invention are suitable for the hydrogen concentration measurement in the high temperature, high pressure, high humidity and high radiation environment of nuclear power plants, and are also suitable for other harsh environments. under the hydrogen concentration measurement.
附图说明Description of drawings
下面结合附图和具体实施方式,对本发明耐高温高压高湿辐射的氢气浓度测量装置及氢气测量探头进行详细说明。The following describes the hydrogen concentration measuring device and the hydrogen measuring probe which are resistant to high temperature, high pressure and high humidity radiation according to the present invention with reference to the accompanying drawings and specific embodiments.
图1为本发明耐高温高压高湿辐射的氢气浓度测量装置的总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the hydrogen concentration measuring device resistant to high temperature, high pressure and high humidity radiation according to the present invention.
图2为本发明耐高温高压高湿辐射的氢气测量探头的结构示意图。FIG. 2 is a schematic structural diagram of the hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation according to the present invention.
图3为图2中氢气测量探头的氢气测量元件结构示意图。FIG. 3 is a schematic structural diagram of the hydrogen measuring element of the hydrogen measuring probe in FIG. 2 .
图4为图3中氢气测量元件的原理示意图。FIG. 4 is a schematic diagram of the principle of the hydrogen measuring element in FIG. 3 .
图5为图3中过滤渗透膜的一种优选结构。FIG. 5 is a preferred structure of the filtration permeable membrane in FIG. 3 .
图6为图1中信号处理和控制装置的结构示意图。FIG. 6 is a schematic structural diagram of the signal processing and control device in FIG. 1 .
图7为图6中压力信号采集电路的示意图。FIG. 7 is a schematic diagram of the pressure signal acquisition circuit in FIG. 6 .
图8为图6中温度采集电路的示意图。FIG. 8 is a schematic diagram of the temperature acquisition circuit in FIG. 6 .
图9为图6中加热元件控制输出模块的示意图。FIG. 9 is a schematic diagram of the heating element control output module in FIG. 6 .
图10为图3中氢气测量元件的对电极的一个实施方式示意图。FIG. 10 is a schematic diagram of an embodiment of the counter electrode of the hydrogen measuring element in FIG. 3 .
具体实施方式detailed description
为了使本发明的目的、技术方案及其有益技术效果更加清晰,以下结合附图和具体实施方式,对本发明进行进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本发明,并非为了限定本发明。In order to make the objectives, technical solutions and beneficial technical effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described in this specification are only for explaining the present invention, rather than for limiting the present invention.
请参阅图1,本发明耐高温高压高湿辐射的氢气浓度测量装置包括:Please refer to FIG. 1 , the hydrogen concentration measuring device of the present invention that is resistant to high temperature, high pressure and high humidity radiation includes:
测量待测位置压力的压力传感器10;a pressure sensor 10 for measuring the pressure at the position to be measured;
测量待测位置氢气分压的氢气测量探头20;a hydrogen measuring probe 20 for measuring the partial pressure of hydrogen at the position to be measured;
通过电缆30与压力传感器10和氢气测量探头20连接的信号处理和控制装置40,信号处理和控制装置40用于采集压力传感器10和氢气测量探头20的信号并对其进行处理,换算为氢气浓度。信号处理和控制装置40位于电子设备间。The signal processing and control device 40 is connected to the pressure sensor 10 and the hydrogen measuring probe 20 through the cable 30. The signal processing and control device 40 is used to collect the signals of the pressure sensor 10 and the hydrogen measuring probe 20 and process them, and convert them into hydrogen concentration . The signal processing and control means 40 are located in the electronics room.
所述待测位置可以是高温、高压、高湿度、辐照的恶劣环境,例如核电厂或其他恶劣环境,可适用于温度170摄氏度、压力6.5bar、累计辐照剂量6.96×10 5Gy(γ射线)、7.54×10 5Gy(β射线)、100%高温蒸汽环境。易于理解的是,待测位置也可以是温度、压力、湿度、辐照中的任一项或几项低于安全壳的相对温和环境。 The location to be measured can be a harsh environment with high temperature, high pressure, high humidity, and irradiation, such as a nuclear power plant or other harsh environments, and can be applied to a temperature of 170 degrees Celsius, a pressure of 6.5 bar, and a cumulative radiation dose of 6.96×10 5 Gy (γ ray), 7.54×10 5 Gy (β ray), 100% high temperature steam environment. It is easy to understand that the location to be tested can also be a relatively mild environment where any one or several of the temperature, pressure, humidity, and irradiation are lower than the containment.
氢气测量探头20是本发明氢气浓度测量装置的核心部件,承担氢气分压测量功能,以下对其进行详细描述。The hydrogen measuring probe 20 is the core component of the hydrogen concentration measuring device of the present invention, and undertakes the hydrogen partial pressure measuring function, which will be described in detail below.
请参阅图2,本发明耐高温高压高湿辐射的氢气浓度测量探头20包括探头外壳、电缆格兰22、防喷淋组件23、氢气测量元件24、加热组件和固定组件29。Referring to FIG. 2 , the hydrogen concentration measuring probe 20 resistant to high temperature, high pressure and high humidity radiation of the present invention includes a probe housing, a cable gland 22 , a spray prevention component 23 , a hydrogen measuring element 24 , a heating component and a fixing component 29 .
探头外壳包括探头上外壳210和探头下外壳212,探头上外壳210和探头下外壳212采用304L或316L不锈钢材质或其他具备耐高温、耐辐射、耐腐蚀特点的不锈钢。探头下外壳210前端设有氢气测量入口,氢气测量入口覆盖有烧结不锈钢的过滤网213,确保其透气性和机械强度,同时可防止气溶胶等大颗粒物质进入探头外壳内,除氢气测量入口以外,探头外壳的其他部分为密封结构。探头上外壳210与探头下外壳212之间采用螺纹密封连接,为了确保外壳内部的空间密闭,还可采用耐高温耐辐照的密封胶在二者接缝处密封,确保探头外壳内部空间与外部空间隔绝,防止外部氢气从上下外壳接缝处进入探头外壳内部空间,同时避免内部气体外泄。The probe housing includes an upper probe housing 210 and a lower probe housing 212. The probe upper housing 210 and the probe lower housing 212 are made of 304L or 316L stainless steel or other stainless steel with high temperature resistance, radiation resistance and corrosion resistance. The front end of the probe lower casing 210 is provided with a hydrogen measurement inlet, and the hydrogen measurement inlet is covered with a sintered stainless steel filter 213 to ensure its air permeability and mechanical strength, and at the same time, it can prevent large particles such as aerosols from entering the probe casing, except for the hydrogen measurement inlet. , the other parts of the probe shell are sealed structures. The upper casing 210 of the probe and the lower casing 212 of the probe are connected by screw sealing. In order to ensure that the space inside the casing is sealed, a high temperature and radiation resistant sealant can also be used to seal the joint between the two to ensure the inner space of the probe casing and the outside. Space isolation, preventing external hydrogen from entering the inner space of the probe shell from the joint of the upper and lower shells, and avoiding the leakage of internal gas.
电缆格兰22安装于探头外壳,采用耐高温耐辐照的快速接头,确保探头外壳内部空间密封,同时能保证探头外壳内的引线与电缆30的快速连接,既能减少氢气测量探头20更换和连接时间,又能有效保证探头外壳内部空间密闭。The cable gland 22 is installed in the probe shell, and adopts high temperature and radiation-resistant quick connectors to ensure that the inner space of the probe shell is sealed, and at the same time, it can ensure the quick connection between the lead wire in the probe shell and the cable 30, which can not only reduce the replacement of the hydrogen measuring probe 20 and the connection time, and can effectively ensure that the inner space of the probe shell is sealed.
防喷淋组件23固定在探头上外壳210,用于防止上部喷淋水直接喷至探头下外壳212的氢气测量入口。防喷淋组件23可采用与探头上外壳210相同的材 质。The anti-spray assembly 23 is fixed on the upper casing 210 of the probe to prevent the upper spray water from being directly sprayed to the hydrogen measurement inlet of the lower casing 212 of the probe. The anti-spray assembly 23 can be made of the same material as the housing 210 on the probe.
请参阅图3和图4,氢气测量元件24的测量原理为:Please refer to Fig. 3 and Fig. 4, the measurement principle of the hydrogen measuring element 24 is:
在氢气测量元件24与外部被测气体接触面安装过滤渗透膜242,过滤渗透膜242允许氢气通过,同时避免水蒸气、O 2和CO等气体侵入,最终确保氢分子浓度在过滤渗透膜内外两侧达到动态平衡。 A filter permeable membrane 242 is installed on the contact surface of the hydrogen measuring element 24 and the external measured gas. The filter permeable membrane 242 allows hydrogen to pass through, while avoiding the intrusion of gases such as water vapor, O 2 and CO, and finally ensures that the concentration of hydrogen molecules is between the inside and outside of the filter permeable membrane. side to achieve dynamic balance.
测量电极243和对电极244都含有催化剂,测量电极243与测量气体的氢气接触,将氢气催化氧化反应,使其产生电子,生成氢离子。H +在电解质层246中从测量电极243传递到对电极244,对电极244侧有氧化层,进行还原反应。 Both the measurement electrode 243 and the counter electrode 244 contain catalysts, and the measurement electrode 243 contacts the hydrogen gas of the measurement gas to catalyze the oxidation reaction of the hydrogen gas to generate electrons and generate hydrogen ions. H + is transferred from the measurement electrode 243 to the counter electrode 244 in the electrolyte layer 246 , and there is an oxide layer on the side of the counter electrode 244 , and a reduction reaction proceeds.
测量电极:H 2→2H ++2e -Measuring electrode: H 2 →2H + +2e - ;
对电极:1/2O 2+2H ++2e -→H 2O。 Counter electrode: 1/2O 2 +2H + +2e - →H 2 O.
电子在外电路传递,通过测量外测元件的电势,从而测量被测气体的氢气分子浓度。若被测气体中氢气分子含量较少,则电势较低;若被测介质的氢气分子含量较高,则电势较高。The electrons are transmitted in the external circuit, and the hydrogen molecule concentration of the measured gas is measured by measuring the potential of the external measuring element. If the content of hydrogen molecules in the measured gas is low, the potential is low; if the content of hydrogen molecules in the measured medium is high, the potential is high.
为了让反应能够发生,测量电极243的电位必须保持在一个特定的范围内。但气体的浓度增加时,反应电流也增加,于是导致对电极244电位改变(极化)。由于测量电极243和对电极244是通过一个简单的负荷电阻连接起来的,虽然测量电极243的电位也会随着对电极244的电位一起变化,但如果气体的浓度不断地升高,测量电极243的电位最终有可能移出其允许范围,至此传感器将不成线性,因此两电极气体传感器检测的上限浓度受到一定限制。为此,设计一个恒电位工作电路和一个参比电极245。这样测量电极曲线相对于参比电极245保持固定值,在参比电极245中无电流流过,因此测量电极243和对电极244均维持在恒定的电位;对电极244则仍然可以进行极化,最终提高了测量范围。In order for the reaction to occur, the potential of the measurement electrode 243 must be kept within a specific range. However, as the concentration of the gas increases, the reaction current also increases, thus causing a potential change (polarization) of the counter electrode 244. Since the measuring electrode 243 and the counter electrode 244 are connected through a simple load resistance, although the potential of the measuring electrode 243 will also change with the potential of the counter electrode 244, if the concentration of the gas increases continuously, the measuring electrode 243 The potential of the gas may eventually move out of its allowable range, and the sensor will not be linear at this point, so the upper limit concentration detected by the two-electrode gas sensor is limited. To this end, a potentiostatic operating circuit and a reference electrode 245 are designed. In this way, the measurement electrode curve maintains a fixed value relative to the reference electrode 245, and no current flows in the reference electrode 245, so the measurement electrode 243 and the counter electrode 244 are both maintained at a constant potential; the counter electrode 244 can still be polarized, The measuring range is finally increased.
依上述原理设计的氢气测量元件24包括内设绝缘层240的测量元件外壳241、过滤渗透膜242、测量电极243、对电极244、参比电极245、电解质层246、 储氧层248和氢气测量元件引线249。其中,过滤渗透膜242固定在测量元件外壳241的一端,储氧层248固定在测量元件外壳241的另一端,测量电极243、对电极244、参比电极245均设置在测量元件外壳241内部。测量电极243靠近过滤渗透膜242设置,对电极244和参比电极245共同设置于测量电极243背向过滤渗透膜242的一侧,电解质层246密封于测量电极243与对电极244、参比电极245之间。对电极244、参比电极245所在层与储氧层248之间的空间为储氧空间。氢气测量元件引线249至少有三根,分别与测量电极243、对电极244、参比电极245连接。The hydrogen measuring element 24 designed according to the above principle includes a measuring element casing 241 with an insulating layer 240, a filter permeable membrane 242, a measuring electrode 243, a counter electrode 244, a reference electrode 245, an electrolyte layer 246, an oxygen storage layer 248, and a hydrogen measurement Component leads 249. Among them, the filter permeable membrane 242 is fixed on one end of the measuring element casing 241, the oxygen storage layer 248 is fixed on the other end of the measuring element casing 241, and the measuring electrode 243, the counter electrode 244, and the reference electrode 245 are all arranged inside the measuring element casing 241. The measuring electrode 243 is arranged close to the filtration permeable membrane 242, the counter electrode 244 and the reference electrode 245 are jointly arranged on the side of the measuring electrode 243 facing away from the filtration permeable membrane 242, and the electrolyte layer 246 is sealed between the measuring electrode 243, the counter electrode 244 and the reference electrode between 245. The space between the layers where the counter electrode 244 and the reference electrode 245 are located and the oxygen storage layer 248 is an oxygen storage space. There are at least three leads 249 of the hydrogen gas measuring element, which are respectively connected to the measuring electrode 243 , the counter electrode 244 and the reference electrode 245 .
测量元件外壳241采用机械强度强、耐辐照特性的材料,例如可选用304L或316L不锈钢材质或其他具备耐高温、耐辐射、耐腐蚀的特点的不锈钢。测量元件外壳241内设防止测量电极243与对电极244导通的绝缘层240,可选用PEEK(聚醚醚酮)材料或ETFE(乙烯-四氟乙烯共聚物)材料。绝缘层240需要确保与测量元件外壳241绝缘,以防止对电极244和测量电极243导通,同时确保一定致密性,降低气体从绝缘层240的渗透率,可以将绝缘层240与其他组件及边缘用侵入氟密封胶的方法实现密封。The housing 241 of the measuring element is made of materials with strong mechanical strength and radiation resistance, such as 304L or 316L stainless steel or other stainless steel with high temperature resistance, radiation resistance and corrosion resistance. The measuring element casing 241 is provided with an insulating layer 240 which prevents the measuring electrode 243 from conducting with the counter electrode 244, and can be made of PEEK (polyetheretherketone) material or ETFE (ethylene-tetrafluoroethylene copolymer) material. The insulating layer 240 needs to be insulated from the measuring element housing 241 to prevent the conduction of the counter electrode 244 and the measuring electrode 243, and at the same time ensure a certain density and reduce the permeability of the gas from the insulating layer 240. The insulating layer 240 can be separated from other components and edges. Sealing is achieved by penetrating the fluorine sealant.
过滤渗透膜242固定在测量元件外壳241的一端,且确保边缘密封,可采用耐高温和耐辐照的密封胶密封边缘,例如氟密封胶等。过滤渗透膜242的作用是有效确保氢气渗入,防止水蒸气等大分子物质进入测量元件外壳241内。过滤渗透膜242采用半透膜,半透膜必须选择耐高温、有一定耐压强度、耐腐蚀、耐辐照能力。The filter permeable membrane 242 is fixed on one end of the measuring element housing 241, and ensures the sealing of the edge. The edge can be sealed with a heat-resistant and radiation-resistant sealant, such as fluorine sealant. The function of the filter permeable membrane 242 is to effectively ensure the penetration of hydrogen gas and prevent macromolecular substances such as water vapor from entering the housing 241 of the measuring element. The filtration permeable membrane 242 adopts a semi-permeable membrane, and the semi-permeable membrane must be selected for high temperature resistance, certain pressure resistance, corrosion resistance and radiation resistance.
具体来说,过滤渗透膜可选择PET(Polyethylene terephthalate,涤纶树脂)选择性透过膜,具有较小的分子筛,确保氢气等小分子气体选择性通过,价格便宜,一些大分子气体也可能伴随透过;或者采用钯或钯金属氢气选择性过滤膜,钯合金膜可选择钯铱、钯铱钌、钯银、钯铜、钯铬、钯镍合金等,金属纯钯膜在氢气选择性高,能100%通过,但是稳定性差,在氢气气氛下会发生相变, 加入其他元素可改善性能抑制相变稳定性,但有些金属膜受CO等气体影响,最终影响渗透率;或者选择铌(Nb)合金膜,纯金属及单相合金无法兼顾高氢渗透度和抗氢脆性能,例如选择具有较高的氢气渗透度和抗氢脆性能的Nb-Ti-Ni三元合金。Specifically, PET (Polyethylene terephthalate, polyester resin) selective permeation membrane can be selected as the filter permeation membrane, which has a smaller molecular sieve to ensure the selective passage of small molecular gases such as hydrogen, and the price is cheap. Some macromolecular gases may also be accompanied by permeation. Or use palladium or palladium metal hydrogen selective filter membrane, palladium alloy membrane can choose palladium iridium, palladium iridium ruthenium, palladium silver, palladium copper, palladium chromium, palladium nickel alloy, etc., pure metal palladium membrane has high hydrogen selectivity, It can pass 100%, but the stability is poor, and phase transition will occur in hydrogen atmosphere. Adding other elements can improve the performance and inhibit the phase transition stability, but some metal films are affected by gases such as CO, which ultimately affect the permeability; or choose niobium (Nb) ) alloy films, pure metals and single-phase alloys cannot take into account high hydrogen permeability and resistance to hydrogen embrittlement. For example, Nb-Ti-Ni ternary alloys with high hydrogen permeability and resistance to hydrogen embrittlement are selected.
为了克服以上情况,过滤渗透膜242可以采用两层选择性材料层,如图5所示。根据测量气体可能的分子情况及其直径,H 2(0.289nm)、NO(0.317nm)分子直径类似,CO 2(0.33nm)、O 2(0.346nm)、N 2(0.364nm)、CO(0.376nm)、CH 4(0.38nm)、C 2H 4(0.39nm)直接较大,选型性透过膜可以采用双层结构:外层选择性透过膜可选择PET选择性透过膜或致密陶瓷膜,主要用于过滤掉0.32nm及以上的分子,重点是滤除H 2O、CO、N 2和O 2;内层选择性透过膜选择钯合金膜或铌合金膜等氢气吸附性材料,制备在陶瓷选择性透过膜上,此设计能增强过滤气体效果,也能解决金属膜中毒等问题,最终渗透入传感器的气体仅有H 2分子。 To overcome the above situation, the filter permeable membrane 242 may employ two layers of selective materials, as shown in FIG. 5 . According to the possible molecular conditions and diameters of the measured gas, H 2 (0.289nm), NO (0.317nm) have similar molecular diameters, CO 2 (0.33nm), O 2 (0.346nm), N 2 (0.364nm), CO ( 0.376nm), CH 4 (0.38nm), C 2 H 4 (0.39nm) are directly larger, and the type-selective permeable membrane can adopt a double-layer structure: the outer layer of selective permeable membrane can choose PET selective permeable membrane Or dense ceramic membrane, mainly used to filter out molecules of 0.32nm and above, the focus is to filter out H 2 O, CO, N 2 and O 2 ; the inner layer selective permeable membrane selects hydrogen such as palladium alloy membrane or niobium alloy membrane The adsorbent material is prepared on the ceramic selective permeable membrane. This design can enhance the effect of filtering gas and solve the problem of metal membrane poisoning. The gas that finally penetrates into the sensor is only H 2 molecules.
氢气测量元件24的测量电极243、对电极244为采用金属催化剂的多孔性碳电极板,电极板具有多孔性、低密度、机械强度大,耐腐蚀性好及低电阻等特性,包括电极支撑层和催化剂层。测量电极243主要用于催化反应,电极催化剂可采用铂或铂合金,测量电极243是直接接触氢气环境又要有效防止铂合金被一氧化碳等气体毒化而降低性能,因此,一方面在测量电极243前覆盖过滤渗透膜242将其他气体过滤掉,也能让氢气测量探头20可适用于高湿和水蒸气环境,另一方面可采用铂合金,改善电极被气体组分毒化的能力,例如采用铂钽二元合金等。对电极244是氢还原反应层,电极催化剂可采用铑、钌、钯、金、铱、银、铂中的一种或几种金属的混合物或与其他金属的合金,比如铂合金。对电极244可采用铂合金,铂合金可有效改善电极性能,确保较高的活性、较好的稳定性,也可选用铂铬合金(Pt-Cr)、铂钛合金(Pt-Ti)、铂铁锰三元合金(PT-Fe-Mn)、铂铁钴三元合金(Pt-Fe-Co)等。The measuring electrode 243 and the counter electrode 244 of the hydrogen measuring element 24 are porous carbon electrode plates using metal catalysts. The electrode plates have the characteristics of porosity, low density, high mechanical strength, good corrosion resistance and low resistance, including the electrode support layer. and catalyst layer. The measuring electrode 243 is mainly used for catalytic reaction, and the electrode catalyst can be platinum or platinum alloy. The measuring electrode 243 is in direct contact with the hydrogen environment and must effectively prevent the platinum alloy from being poisoned by gases such as carbon monoxide and reduce its performance. Therefore, on the one hand, before the measuring electrode 243 Covering the filter permeable membrane 242 to filter out other gases can also make the hydrogen measuring probe 20 suitable for high humidity and water vapor environments. On the other hand, platinum alloys can be used to improve the ability of the electrode to be poisoned by gas components, such as platinum tantalum Binary alloys, etc. The counter electrode 244 is a hydrogen reduction reaction layer, and the electrode catalyst can be one or a mixture of several metals among rhodium, ruthenium, palladium, gold, iridium, silver, and platinum, or alloys with other metals, such as platinum alloys. The counter electrode 244 can be made of platinum alloy. Platinum alloy can effectively improve electrode performance, ensure higher activity and better stability. Platinum-chromium alloy (Pt-Cr), platinum-titanium alloy (Pt-Ti), platinum alloy can also be used. Iron-manganese ternary alloy (PT-Fe-Mn), platinum-iron-cobalt ternary alloy (Pt-Fe-Co), etc.
测量电极243和对电极244的催化剂层较薄有利于更好地气体扩散和催化剂利用,层较厚则可包含更多的催化剂载量,提供更多的三相区域,因而,催化剂层厚度的优化需要兼顾质量传输和催化活性两方面,本发明的测量电极243和对电极244的催化剂层厚度为10~50μm。The thinner catalyst layers of the measuring electrode 243 and the counter electrode 244 are conducive to better gas diffusion and catalyst utilization, while thicker layers can contain more catalyst loading and provide more three-phase regions. The optimization needs to take into account both the mass transport and the catalytic activity. The thickness of the catalyst layer of the measuring electrode 243 and the counter electrode 244 of the present invention is 10-50 μm.
测量电极243和对电极244的催化剂层是由一层较厚的多孔电极支撑层来加强,这个电极支撑层被称为气体扩散层(可使用碳纸)。气体扩散层可以保护精细的催化剂结构,提供一定的机械强度,允许气体自由地到达催化剂,改善导电性。电极支撑层的厚度通常在100~400μm。与催化剂层相似,较薄的电极支撑层通常可以提供较好的气体传输,但是同时可能导致电阻提高或机械强度下降。电极支撑层材料还需要考虑耐辐照特性,普通的PTFE(聚四氟乙烯)、PFA(可溶性聚四氟乙烯)等材料耐受辐照能力差,在高能辐照下会产生断链,PTFE在高剂量辐射下会迅速分解,因此支撑材料可使用ETFE(乙烯-四氟乙烯共聚物)等。The catalyst layers of the measuring electrode 243 and the counter electrode 244 are reinforced by a thick porous electrode support layer, which is called a gas diffusion layer (carbon paper can be used). The gas diffusion layer can protect the fine catalyst structure, provide a certain mechanical strength, allow the gas to reach the catalyst freely, and improve the electrical conductivity. The thickness of the electrode support layer is usually 100 to 400 μm. Similar to catalyst layers, thinner electrode support layers generally provide better gas transport, but at the same time may result in increased electrical resistance or decreased mechanical strength. The electrode support layer material also needs to consider the radiation resistance characteristics. Ordinary PTFE (polytetrafluoroethylene), PFA (soluble polytetrafluoroethylene) and other materials have poor radiation resistance, and chain scission will occur under high-energy irradiation, PTFE It decomposes rapidly under high-dose radiation, so ETFE (ethylene-tetrafluoroethylene copolymer) or the like can be used as the support material.
测量电极243和对电极244可采用喷涂、过滤或滚液压法等方式成型。作为其结构和加工形式和工艺的一种示例,测量电极243和对电极244采用三层结构:The measuring electrode 243 and the counter electrode 244 can be formed by spraying, filtering or rolling method. As an example of its structure and processing form and process, the measuring electrode 243 and the counter electrode 244 adopt a three-layer structure:
第一层,电极支撑层。采用碳纸侵入30%~50%的ETFE乳液后,孔隙率降至60%左右,平均孔径为12.5μm。电极支撑层的厚度为0.2~0.4mm,起到支撑催化层作用,同时起收集和传导电流的作用。The first layer, the electrode support layer. After using carbon paper to infiltrate 30%-50% ETFE emulsion, the porosity is reduced to about 60%, and the average pore size is 12.5 μm. The thickness of the electrode support layer is 0.2-0.4 mm, which plays the role of supporting the catalytic layer and simultaneously collecting and conducting current.
第二层,扩散层。为便于在支撑层上制备催化层,在碳纸表面制备一层由X-72型炭和50%ETFE乳液混合、厚度约为1~2μm的扩散层,制备工艺可采用喷涂法。The second layer, the diffusion layer. In order to facilitate the preparation of the catalytic layer on the support layer, a diffusion layer with a thickness of about 1-2 μm is prepared on the surface of the carbon paper, which is mixed with X-72 carbon and 50% ETFE emulsion, and the preparation process can be sprayed.
第三层,催化剂层。在扩散层上覆盖由对应电极的金属催化剂+ETFE乳液(30%~50%)的催化层,厚度约为50μm,制备工艺可采用喷涂法。The third layer is the catalyst layer. The diffusion layer is covered with a catalyst layer composed of the metal catalyst of the corresponding electrode + ETFE emulsion (30% to 50%), with a thickness of about 50 μm, and the preparation process can be sprayed.
参比电极245起到稳定电势零点的作用,可选择与测量电极243相同的金 属多孔性电极板,也可选择与测量电极243不同的金属多孔性电极。参比电极245的结构可以设计为与测量电极243类似的多孔性电极结构,支撑材料可使用ETFE(乙烯-四氟乙烯共聚物)等。The reference electrode 245 plays the role of stabilizing the potential zero point, and the same metal porous electrode plate as the measuring electrode 243 can be selected, or a metal porous electrode different from the measuring electrode 243 can be selected. The structure of the reference electrode 245 can be designed as a porous electrode structure similar to that of the measurement electrode 243, and the supporting material can be ETFE (ethylene-tetrafluoroethylene copolymer) or the like.
电解质层246采用浓磷酸为液体物质,并设有电解液保持材料用于吸附浓磷酸。浓磷酸选择95%~99%的浓磷酸。本发明的电解质采用浓磷酸溶液,磷酸在常温下导电性小,在高温下具有良好的离子导电性,工作温度在200℃左右。磷酸无色,油状且有吸水的液体,在溶液中可离析出导电的氢离子。浓磷酸(质量分数为100%)的凝固点是42℃,低于这个温度,电解质将固化。氢气测量元件24工作时,由加热元件28和温度控制部件将其温度保持在200℃左右。用于吸附浓磷酸的电解液保持材料要求电子导电性低、热传导性与耐酸性良好,电解液保持材料包括碳化硅和ETFE,优选由碳化硅和ETFE制成。The electrolyte layer 246 uses concentrated phosphoric acid as a liquid substance, and is provided with an electrolyte holding material for adsorbing the concentrated phosphoric acid. Concentrated phosphoric acid selects 95% to 99% concentrated phosphoric acid. The electrolyte of the invention adopts concentrated phosphoric acid solution. Phosphoric acid has low conductivity at normal temperature, good ionic conductivity at high temperature, and the working temperature is about 200°C. Phosphoric acid is a colorless, oily and water-absorbing liquid that can isolate conductive hydrogen ions in solution. The freezing point of concentrated phosphoric acid (100% by mass) is 42°C, below which the electrolyte will solidify. When the hydrogen measuring element 24 is in operation, its temperature is maintained at about 200°C by the heating element 28 and the temperature control part. The electrolyte holding material for adsorbing concentrated phosphoric acid requires low electronic conductivity, good thermal conductivity and acid resistance, and the electrolyte holding material includes silicon carbide and ETFE, preferably made of silicon carbide and ETFE.
由于对电极244上的反应需要氧气参与,密封的氢气测量元件24内又没有足够空间储存氧气,因此为了延长氢气测量探头20的寿命,在确保氢气测量元件24内有一定的储氧空间外,还需要设计储氧层248。储氧层248采用金属储氧和释放生产氧气的材料,能够持续释放氧气,同时具备一定调节氢气测量元件24内气体的能力。储氧层248需要在传感器工作温度200℃左右均具有储放氧气的能力。Since the reaction on the counter electrode 244 requires oxygen to participate, there is not enough space to store oxygen in the sealed hydrogen measuring element 24. Therefore, in order to prolong the life of the hydrogen measuring probe 20, in addition to ensuring that there is a certain oxygen storage space in the hydrogen measuring element 24, The oxygen storage layer 248 also needs to be designed. The oxygen storage layer 248 uses a metal material for oxygen storage and production of oxygen, which can continuously release oxygen and has the ability to adjust the gas in the hydrogen measuring element 24 to a certain extent. The oxygen storage layer 248 needs to have the ability to store oxygen at a working temperature of the sensor around 200°C.
本发明的储氧层248包括一定释氧材料、储氧材料和少量催化材料。释氧材料可选择过氧化钙CaO 2,过氧化钙本身是白色或淡黄色结晶粉末,难溶于水,但溶于酸。根据过氧化钙CaO 2的特性,吸水会缓慢释放出氧气,在氢气测量元件24运行环境下,吸收水释放出氧气,可以为对电极244提供氧。储氧材料可选择CeO 2-x或YBa(Co 1-xAl x) 4O 7+δ或YBaCo 4O 7+δ等,在贫氧环境时,储氧材料释放出晶格氧,保证对电极反应的氧气,同时与H 2反应生成H 2O;在富氧条件下,储氧材料可吸收储存氧,还能与CO、NO、H 2等气体反应,改善氢气测量元件24内部空间的气体。催化材料用于消耗掉探头内部的可燃气体,比如少量H 2、 CO等气体,同储氧材料一起改善氢气测量元件24内气体。催化材料可选用铑、钌、钯、金、铱、银、铂等稀有金属和该金属的合金。储氧层248还包括吸水材料或是在储氧层248朝向测量元件外壳241内部的一侧设置吸水层247(如图3和图4所示),吸水材料或吸水层247主要用于吸收氢气测量元件24内的水分,确保空气相对干燥,并锁住水分供储氧层248使用;吸水材料或吸水层247可选用耐高温棉或耐高温吸水树脂。 The oxygen storage layer 248 of the present invention includes a certain oxygen release material, an oxygen storage material and a small amount of catalytic material. The oxygen-releasing material can be selected from calcium peroxide CaO 2 . Calcium peroxide itself is a white or light yellow crystalline powder, insoluble in water, but soluble in acid. According to the characteristics of calcium peroxide CaO 2 , absorbing water will slowly release oxygen. Under the operating environment of the hydrogen measuring element 24 , absorbing water will release oxygen, which can provide oxygen to the counter electrode 244 . The oxygen storage material can be selected from CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+δ or YBaCo 4 O 7+δ , etc. In an oxygen-poor environment, the oxygen storage material releases lattice oxygen to ensure The oxygen reacted by the electrode reacts with H 2 to generate H 2 O; under oxygen-rich conditions, the oxygen storage material can absorb and store oxygen, and can also react with CO, NO, H 2 and other gases to improve the internal space of the hydrogen measuring element 24. gas. The catalytic material is used to consume the combustible gas inside the probe, such as a small amount of H 2 , CO and other gases, and together with the oxygen storage material, improve the gas in the hydrogen measuring element 24 . The catalytic material can be selected from rare metals such as rhodium, ruthenium, palladium, gold, iridium, silver, platinum, and alloys of the metals. The oxygen storage layer 248 also includes a water-absorbing material or a water-absorbing layer 247 is provided on the side of the oxygen-storage layer 248 facing the inside of the measuring element housing 241 (as shown in FIG. 3 and FIG. 4 ). The water-absorbing material or the water-absorbing layer 247 is mainly used for absorbing hydrogen. The moisture in the measuring element 24 ensures that the air is relatively dry and locks the moisture for the oxygen storage layer 248; the water absorbing material or the water absorbing layer 247 can be selected from high temperature resistant cotton or high temperature resistant water absorbent resin.
氢气测量引线249采用耐高温、耐辐照的绝缘电缆,例如,电缆芯线材质可选用Au、Pt、Cu等良好导体材质,护套绝缘材料可选用ETFE。The hydrogen measurement lead 249 adopts a high temperature and radiation resistant insulated cable. For example, the material of the cable core wire can be selected from good conductor materials such as Au, Pt, and Cu, and the insulating material of the sheath can be selected from ETFE.
请继续参阅图2,氢气测量探头20的加热组件主要用于维持探头的工作温度,在探头运行时确保探头温度保持在200℃左右,如此既可以使浓磷酸长期处于液态,不结晶,保持导电特性,又可以确保氢气测量元件24在恒定温度下进行测量,得到恒定温度下的氢气反应曲线,降低外界高温变化对测量的影响。在图2所示实施方式中,加热组件安装在氢气测量元件24上部,且距离一定空隙。在不同的实施方式中,加热组件也可以安装在氢气测量元件24与探头外壳间的空隙中,提升温度控制效果。Please continue to refer to Figure 2. The heating component of the hydrogen measuring probe 20 is mainly used to maintain the working temperature of the probe. When the probe is running, ensure that the probe temperature is kept at about 200 °C, so that the concentrated phosphoric acid can be kept in the liquid state for a long time, without crystallization, and maintain electrical conductivity. It can also ensure that the hydrogen measuring element 24 measures at a constant temperature, obtains a hydrogen reaction curve at a constant temperature, and reduces the influence of external high temperature changes on the measurement. In the embodiment shown in FIG. 2 , the heating assembly is installed on the upper part of the hydrogen measuring element 24 with a certain gap. In different embodiments, the heating assembly can also be installed in the gap between the hydrogen measuring element 24 and the probe housing to improve the temperature control effect.
加热组件包括加热支撑层26、温度探头27、温度探头引线270、加热元件28及加热元件引线280。The heating assembly includes a heating support layer 26 , a temperature probe 27 , a temperature probe lead 270 , a heating element 28 and a heating element lead 280 .
加热支撑层26是加热组件的结构支撑部件,可以采用网状的金属板结构支撑,确保一定的机械强度和厚度,不易变形。加热支撑层26的材料可选用304L或316L不锈钢材质或其他具备耐高温、耐辐射、耐腐蚀的特点的不锈钢。The heating support layer 26 is a structural support component of the heating assembly, which can be supported by a mesh-like metal plate structure, so as to ensure a certain mechanical strength and thickness, and is not easily deformed. The material of the heating support layer 26 can be selected from 304L or 316L stainless steel or other stainless steel with the characteristics of high temperature resistance, radiation resistance and corrosion resistance.
温度探头27紧贴固定在加热支撑层26的下部,温度探头27可采用热电阻、热电偶等温度测量元件,温度探头引线270根据温度探头27选择耐高温、耐辐照的电缆。The temperature probe 27 is closely fixed on the lower part of the heating support layer 26. The temperature probe 27 can use temperature measuring elements such as thermal resistance and thermocouple.
加热元件28是加热组件的核心,既要考虑承受高温、耐辐照特性,还需考虑有较好的加热性能,可选择金属加热片或陶瓷加热器。金属加热片是将电阻 发热丝固定在云母板(云母片)上的器件,加热材质可选择康铜、镍铬合金(Cr20Ni80)、镍铬合金(Cr30Ni70)等材质。陶瓷加热器采用高效热分部均匀的加热器、热导性佳的金属合金制作,可选用PTC陶瓷发热体或MCH陶瓷发热体(使用氧化铝陶瓷加内置电热丝作为发热体)。PTC陶瓷发热体由PTC陶瓷发热元件与铝管组成,PTC陶瓷是由钛酸钡(或锶、铅)为主成分,添加少量稀土(Y、Nb、Bi、Sb)、受主(Mn、Fe)元素以及玻璃(氧化硅、氧化铝)等添加剂,经过烧结而成的半导体陶瓷。陶瓷加热器不会在表面产生“发红”现象,相对较安全,因此加热元件28优选陶瓷加热器,陶瓷加热器可采用金属件固定在加热支撑层26上方。加热元件引线280采用耐高温、耐辐照的电缆。The heating element 28 is the core of the heating assembly, and it is necessary to consider not only the characteristics of high temperature resistance and radiation resistance, but also better heating performance, and a metal heating sheet or a ceramic heater can be selected. The metal heating plate is a device that fixes the resistance heating wire on the mica plate (mica plate). The heating material can be selected from constantan, nickel-chromium alloy (Cr20Ni80), nickel-chromium alloy (Cr30Ni70) and other materials. The ceramic heater is made of high-efficiency heater with uniform heat distribution and metal alloy with good thermal conductivity. PTC ceramic heating element or MCH ceramic heating element can be selected (alumina ceramics and built-in heating wire are used as heating element). PTC ceramic heating element is composed of PTC ceramic heating element and aluminum tube. PTC ceramic is mainly composed of barium titanate (or strontium, lead), adding a small amount of rare earth (Y, Nb, Bi, Sb), acceptor (Mn, Fe) ) elements and additives such as glass (silicon oxide, alumina), which are sintered into semiconductor ceramics. The ceramic heater will not produce "redness" on the surface and is relatively safe, so the heating element 28 is preferably a ceramic heater, and the ceramic heater can be fixed on the heating support layer 26 by a metal piece. The heating element lead 280 adopts a cable that is resistant to high temperature and radiation.
固定组件29用于将氢气测量元件24固定在探头外壳中,并提供可固定安装加热支撑层26的位置,同时便于电缆引线从两侧引出至电缆格兰22。固定组件29可选用金属材料,例如304L或306L不锈钢等,固定组件的机械结构可结合具体产品进行结构设计。The fixing assembly 29 is used for fixing the hydrogen measuring element 24 in the probe housing, and provides a position where the heating support layer 26 can be fixedly installed, and at the same time, it is convenient for the cable leads to be led out to the cable gland 22 from both sides. The fixing component 29 can be made of metal materials, such as 304L or 306L stainless steel, etc. The mechanical structure of the fixing component can be structurally designed in combination with specific products.
请参阅图1和图6,以下对本发明耐高温高压高湿辐射的氢气浓度测量装置中氢气测量探头20以外的部分进行说明。Please refer to FIG. 1 and FIG. 6 , the parts other than the hydrogen measuring probe 20 in the hydrogen concentration measuring device with high temperature, high pressure and high humidity radiation resistance of the present invention will be described below.
压力传感器10可选用耐高温、耐高压、耐高辐照的压力传感器,例如选用耐高温、高辐照的机械压力式传感器。压力传感器10的信号主要是4~20mA的测量信号,送入压力信号采集电路420,压力信号采集电路420需先送入模拟量本质安全栅,然后送入两线制模拟量采集卡,将压力传感器电信号转化为数字信号后送入到氢气浓度换算模块442。The pressure sensor 10 can be a pressure sensor that is resistant to high temperature, high pressure, and high radiation, for example, a mechanical pressure sensor that is resistant to high temperature and high radiation. The signal of the pressure sensor 10 is mainly a measurement signal of 4 to 20 mA, which is sent to the pressure signal acquisition circuit 420. The pressure signal acquisition circuit 420 needs to be sent to the analog intrinsic safety barrier first, and then sent to the two-wire analog acquisition card to collect the pressure. The electrical signal of the sensor is converted into a digital signal and sent to the hydrogen concentration conversion module 442 .
信号处理和控制装置40主要用于实现压力传感器压力信号的采集、氢气浓度信号的采集、氢气浓度信号的换算和输出、温度信号的采集和对加热元件进行加热控制等。信号处理和控制装置40包括信号输入输出部件42、处理部件44和信号远传部件46。信号输入输出部件42通过耐高温耐辐照的电缆30与压 力传感器10和氢气测量探头20连接,用于采集压力传感器10和氢气测量探头20信号;处理部件44与信号输入输出部件42连接,用于处理压力信号和实现温度控制;信号远传部件46与处理部件44连接,用于实现将氢气信号远传。The signal processing and control device 40 is mainly used to realize the collection of the pressure signal of the pressure sensor, the collection of the hydrogen concentration signal, the conversion and output of the hydrogen concentration signal, the collection of the temperature signal, and the heating control of the heating element. The signal processing and control device 40 includes a signal input and output part 42 , a processing part 44 and a signal remote transmission part 46 . The signal input and output component 42 is connected to the pressure sensor 10 and the hydrogen measuring probe 20 through the cable 30 that is resistant to high temperature and radiation, and is used to collect the signals of the pressure sensor 10 and the hydrogen measuring probe 20; the processing component 44 is connected to the signal input and output component 42, using It is used to process the pressure signal and realize temperature control; the signal remote transmission part 46 is connected with the processing part 44 to realize the remote transmission of the hydrogen signal.
电缆30用于传输氢气测量元件24信号、温度探头27信号、加热元件28的测量和控制信号。高温、高压、高湿、辐照环境下的电缆30需要选用耐受该环境条件的电缆,例如:电缆芯线材质可选用纯铜等良好导体材质,采用编织屏蔽,护套绝缘材料和外护套材料可选用ETFE的电缆。电缆30也可以选用矿物质绝缘层、金属合金外套的电缆,但该类电缆外壳较硬,不易敷设。在电子设备间的电缆段无需耐高温、高压、耐辐照,可适当降低电缆在该工况下的要求。The cable 30 is used to transmit the signal of the hydrogen measuring element 24 , the signal of the temperature probe 27 , the measurement and control signals of the heating element 28 . The cable 30 under high temperature, high pressure, high humidity, and irradiation environment needs to choose a cable that can withstand the environmental conditions. For example, the cable core wire can be made of good conductor materials such as pure copper, and the braided shielding, sheath insulating material and outer protective material can be used. The cover material can choose ETFE cable. The cable 30 can also be a cable with a mineral insulating layer and a metal alloy jacket, but the jacket of this type of cable is hard and difficult to lay. The cable section between the electronic equipment does not need to be resistant to high temperature, high pressure and radiation, which can appropriately reduce the requirements of the cable under this working condition.
信号输入输出部件42通过耐高温耐辐照的电缆30与压力传感器10和氢气测量探头20连接,用于采集压力传感器10的压力信号、氢气测量探头20的氢气浓度信号和温度信号,还用于接收加热控制信号,并将其转化为加热元件28的电压和电流信号输出到加热元件28。信号输入输出部件42包括压力信号采集电路420、氢气浓度信号采集电路422、温度采集电路424、加热元件控制输出模块426。The signal input and output component 42 is connected to the pressure sensor 10 and the hydrogen measuring probe 20 through the high temperature and radiation resistant cable 30, and is used to collect the pressure signal of the pressure sensor 10, the hydrogen concentration signal and the temperature signal of the hydrogen measuring probe 20, and is also used for The heating control signal is received and converted into voltage and current signals of the heating element 28 and output to the heating element 28 . The signal input and output component 42 includes a pressure signal acquisition circuit 420 , a hydrogen concentration signal acquisition circuit 422 , a temperature acquisition circuit 424 , and a heating element control output module 426 .
请参阅图7,压力信号采集电路420配套压力传感器10,采集电路采用2线制的4~20mA模拟量信号输入到本质安全栅,然后送入到输入卡(两线制模拟量采集卡),将压力传感器10的电信号转换为数字信号P ,压力信号处理后送到氢气浓度换算模块442。 Please refer to Figure 7, the pressure signal acquisition circuit 420 is matched with the pressure sensor 10. The acquisition circuit uses a 2-wire 4-20mA analog signal to input to the intrinsic safety barrier, and then sends it to the input card (two-wire analog acquisition card), The electrical signal of the pressure sensor 10 is converted into a digital signal P, and the pressure signal is sent to the hydrogen concentration conversion module 442 after being processed.
氢气浓度信号采集电路422采用恒电位设计电路。根据电路设计,可采用三电极电路设计。通过检测恒电位电路的电流,根据氢气和电流的关系给出氢气的浓度。三电极电路可以有效地解决对电极消耗导致测量参考电位不稳定问题。三电极电路设计属于电化学传感器通用电路,此处不再赘述。根据法拉第第一定律,通过测量电极243和对电极244之间的电流I与扩散到达电极表面 反应掉的H 2的摩尔量N H2符合下式:N H2=I/2F,其中,F为法拉第常数(96500C/mol)。 The hydrogen concentration signal acquisition circuit 422 adopts a constant potential design circuit. According to the circuit design, a three-electrode circuit design can be used. By detecting the current of the potentiostatic circuit, the concentration of hydrogen gas is given according to the relationship between hydrogen gas and current. The three-electrode circuit can effectively solve the problem of unstable reference potential caused by the consumption of the counter electrode. The three-electrode circuit design belongs to the general circuit of electrochemical sensors, and will not be repeated here. According to Faraday's first law, the current I between the measuring electrode 243 and the counter electrode 244 and the molar amount N H2 of H2 that diffuses to the surface of the electrode and reacts conform to the following formula: N H2 =I/2F, where F is Faraday Constant (96500C/mol).
请参阅图8,温度采集电路424结合温度探头27选型,可选用热电阻、热电偶采集电路。温度探头27送入到温度采集安全栅,然后输入到输入卡。例如选用PT100的热电阻温度探头,则采用4线制采集电路,温度信号送入到4线制的温度采集安全栅,安全栅处理后的温度信号(4~20mA)送入到输入卡将温度信号转化为数字信号,温度信号处理后送入到温度控制回路444。Please refer to FIG. 8, the temperature acquisition circuit 424 is selected in combination with the temperature probe 27, and the thermal resistance and thermocouple acquisition circuits can be selected. The temperature probe 27 is sent to the temperature acquisition safety barrier, and then input to the input card. For example, if the thermal resistance temperature probe of PT100 is selected, a 4-wire acquisition circuit is used, the temperature signal is sent to the 4-wire temperature acquisition safety barrier, and the temperature signal (4-20mA) processed by the safety barrier is sent to the input card for the temperature The signal is converted into a digital signal, and the temperature signal is sent to the temperature control loop 444 after being processed.
请参阅图9,加热元件控制输出模块426主要接收温度控制回路444的加热控制信号,并将其转化为加热元件28的压力和电流信号,通过输出安全栅电路输出到加热元件28。Referring to FIG. 9 , the heating element control output module 426 mainly receives the heating control signal of the temperature control loop 444 , converts it into pressure and current signals of the heating element 28 , and outputs it to the heating element 28 through the output safety barrier circuit.
处理部件44与信号输入输出部件42连接,用于根据氢气浓度信号和压力信号计算被测气体中的氢气比例浓度,还用于将温度信号换算为控制加热元件28的加热控制信号。处理部件44包括氢气浓度换算模块442和温度控制回路444。The processing unit 44 is connected to the signal input and output unit 42 for calculating the hydrogen proportional concentration in the measured gas according to the hydrogen concentration signal and the pressure signal, and for converting the temperature signal into a heating control signal for controlling the heating element 28 . The processing component 44 includes a hydrogen concentration conversion module 442 and a temperature control loop 444 .
氢气浓度换算模块442采集氢气浓度信号的电流信号I和被测气体的压力信号P ,主要的方程式如下:XH 2,0=K H2IRTδ/2FADP ;其中,X H2,0为在被测气体中的H 2摩尔分率,K H2为换算常数,I为测量电流,R为通用气体常数,T为传感器的工作温度,δ为扩散层厚度,F为法拉第常数(96500C/mol),A为测量电极面积,D为H2在扩散层内与空气混合气体的有效扩散系数,P全为混合气体压力。在不同的实施方式中,结合使用需要,还可将XH2,0换算为其他单位的值,供用户使用。 The hydrogen concentration conversion module 442 collects the current signal I of the hydrogen concentration signal and the pressure signal P of the measured gas, and the main equation is as follows: XH 2,0 =K H2 IRTδ/2FADP full ; wherein, X H2,0 is the measured The mole fraction of H2 in the gas, K H2 is the conversion constant, I is the measurement current, R is the universal gas constant, T is the operating temperature of the sensor, δ is the thickness of the diffusion layer, F is the Faraday constant (96500C/mol), A In order to measure the electrode area, D is the effective diffusion coefficient of the mixed gas of H2 and air in the diffusion layer, and P is the pressure of the mixed gas. In different implementations, XH2,0 can also be converted into values of other units for users to use in combination with the needs of use.
温度控制回路444接收温度采集电路424的温度信号换算为控制加热元件的加热控制信号。温度控制回路444可采用PID控制算法,对于温度信号与目标温度值(200℃)比较的偏差值作为PID控制回路的输入,通过PID控制算法计算,最终产生加热元件28的加热控制信号。The temperature control loop 444 receives the temperature signal from the temperature acquisition circuit 424 and converts it into a heating control signal for controlling the heating element. The temperature control loop 444 can use a PID control algorithm, and the deviation value of the temperature signal compared with the target temperature value (200°C) is used as the input of the PID control loop, and is calculated by the PID control algorithm to finally generate the heating control signal of the heating element 28.
信号远传部件46包括氢气信号输出模块460,氢气信号输出模块460将氢气浓度换算完的氢气比例浓度XH 2,0输出给外部使用方。 The signal remote transmission component 46 includes a hydrogen signal output module 460, and the hydrogen signal output module 460 outputs the hydrogen proportional concentration XH 2,0 converted from the hydrogen concentration to the external user.
通过以上描述可知,本发明耐高温高压高湿辐射的氢气浓度测量装置是在高温、高压、高湿度、辐照环境下设计压力传感器10和氢气测量探头20,压力传感器10和氢气测量探头20的信号通过耐高温耐辐照电缆30送到电子设备间的信号处理和控制装置40进行处理,适用于核电厂高温、高压、高湿、高辐射环境下的氢气浓度测量,也适用于其他恶劣环境下的氢气浓度测量。From the above description, it can be seen that the hydrogen concentration measuring device of the present invention that is resistant to high temperature, high pressure, and high humidity radiation is designed in a high temperature, high pressure, high humidity, and irradiation environment. The pressure sensor 10 and the hydrogen measuring probe 20 are designed. The signal is sent to the signal processing and control device 40 in the electronic equipment room through the high temperature and radiation resistant cable 30 for processing, which is suitable for the hydrogen concentration measurement in the high temperature, high pressure, high humidity and high radiation environment of the nuclear power plant, and also suitable for other harsh environments. under the hydrogen concentration measurement.
与现有技术相比,本发明耐高温高压高湿辐射的氢气浓度测量装置至少具有以下优点:Compared with the prior art, the hydrogen concentration measuring device resistant to high temperature, high pressure and high humidity radiation of the present invention has at least the following advantages:
1)可实现在温度170℃、压力6.5bar、累计辐照剂量6.96×10 5Gy(γ射线)、7.54×10 5Gy(β射线)、100%高温蒸汽环境下的氢气浓度测量,同时还将其氢气浓度的测量温度提升到200℃; 1) It can realize the hydrogen concentration measurement under the temperature of 170℃, the pressure of 6.5bar, the cumulative irradiation dose of 6.96×10 5 Gy (γ-ray), 7.54×10 5 Gy (β-ray), and 100% high temperature steam environment. Raise the measurement temperature of its hydrogen concentration to 200°C;
2)采用的是催化电化学的方式测量氢气浓度,测量电极端采用固态氢反应金属,不依赖于氧气则可发生反应,也可测量外部有氧和无氧环境下的氢气浓度;2) The hydrogen concentration is measured by means of catalytic electrochemistry, and the measurement electrode terminal adopts solid hydrogen reaction metal, which can react without relying on oxygen, and can also measure the hydrogen concentration in external aerobic and oxygen-free environments;
3)采用了本质安全电路设计,采用安全栅等组件,有效保证氢气测量系统的安全,降低系统自身导致氢气爆炸的可能性;3) The intrinsically safe circuit design is adopted, and components such as safety barriers are used to effectively ensure the safety of the hydrogen measurement system and reduce the possibility of hydrogen explosion caused by the system itself;
4)氢气测量元件24内增加储氧层,可有效释放和调节氢气测量元件24内气体的组分,延长使用寿命,同时密封良好,可避免氢气测量元件24内爆炸性气体与氧气反应而发生爆炸;4) The oxygen storage layer is added in the hydrogen measuring element 24, which can effectively release and adjust the gas composition in the hydrogen measuring element 24, prolong the service life, and at the same time seal well, which can prevent the explosive gas in the hydrogen measuring element 24 from reacting with oxygen. ;
5)通过加热组件将氢气测量探头的工作温度保持在200℃左右,既可以使浓磷酸长期处于液态,不结晶,保持导电特性,又可以确保氢气测量元件24在恒定温度下进行测量,得到恒定温度下的氢气反应曲线,降低外界高温变化对测量的影响。5) The working temperature of the hydrogen measuring probe is kept at about 200°C through the heating assembly, which can not only keep the concentrated phosphoric acid in a liquid state for a long time without crystallization, and maintain the electrical conductivity, but also ensure that the hydrogen measuring element 24 is measured at a constant temperature, and a constant temperature is obtained. The hydrogen reaction curve at temperature reduces the influence of external high temperature changes on the measurement.
在不同的实施方式中,本发明耐高温高压高湿辐射的氢气浓度测量装置还 可以做出如下改进:In different embodiments, the hydrogen concentration measuring device of the present invention that is resistant to high temperature, high pressure and high humidity radiation can also make the following improvements:
1)氢气测量探头20可如上所述采用磷酸电解质的电化学测量原理,还可以采用其他电解质实现测量,也可以选用固体电解质的氢气浓度测量原理,固体电解质需要更高的温度下运行,从而对各类材料有新的要求;1) The hydrogen measurement probe 20 can use the electrochemical measurement principle of phosphoric acid electrolyte as described above, and can also use other electrolytes to achieve measurement, and can also use the hydrogen concentration measurement principle of solid electrolyte. Various materials have new requirements;
2)请参阅图10,氢气测量元件24的对电极244还可采用双层固体电极材料,例如,一层采用前述的对电极作为基础对电极,电极催化剂可采用铑、钌、钯、金、铱、银、铂中的一种或几种金属的混合物或与其他金属的合金等,另一层采用CeO 2-x或YBa(Co 1-xAl x) 4O 7+δ或YBaCo 4O 7+δ或氧化铈-氧化锆,两层共同形成具有固体氧化剂的对电极,提升转化效率,且降低对储氧层的依赖,可以提供稳定氧化剂。 2) Please refer to FIG. 10, the counter electrode 244 of the hydrogen measuring element 24 can also adopt a double-layer solid electrode material, for example, one layer adopts the aforementioned counter electrode as the basic counter electrode, and the electrode catalyst can be rhodium, ruthenium, palladium, One or a mixture of one or several metals among iridium, silver, platinum or alloys with other metals, etc., the other layer adopts CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+δ or YBaCo 4 O 7+δ or ceria-zirconia, the two layers together form a counter electrode with a solid oxidant, which improves the conversion efficiency and reduces the dependence on the oxygen storage layer, which can provide a stable oxidant.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。Based on the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make appropriate changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims (13)

  1. 一种耐高温高压高湿辐射的氢气测量探头,其特征在于,A hydrogen measuring probe resistant to high temperature, high pressure and high humidity radiation, characterized in that:
    包括探头外壳、氢气测量元件和固定组件,探头外壳设有覆盖过滤网的氢气测量入口,固定组件用于将氢气测量元件固定在探头外壳中;It includes a probe shell, a hydrogen measuring element and a fixing assembly. The probe shell is provided with a hydrogen measuring inlet covering a filter screen, and the fixing assembly is used to fix the hydrogen measuring element in the probe shell;
    所述氢气测量元件采用催化电化学方式测量氢气浓度,包括内设绝缘层的测量元件外壳、过滤渗透膜、测量电极、对电极、参比电极、电解质层、储氧层和氢气测量元件引线,其中,过滤渗透膜固定在测量元件外壳的一端,储氧层固定在测量元件外壳的另一端,测量电极、对电极、参比电极均设置在测量元件外壳内部;测量电极靠近过滤渗透膜设置,对电极和参比电极共同设置于测量电极背向过滤渗透膜的一侧,电解质层设置于测量电极与对电极、参比电极之间,对电极、参比电极所在层与储氧层之间的空间为储氧空间;氢气测量元件引线至少有三根,分别与测量电极、对电极、参比电极连接;The hydrogen measuring element adopts a catalytic electrochemical method to measure the hydrogen concentration, and includes a measuring element casing with an insulating layer, a filter permeable membrane, a measuring electrode, a counter electrode, a reference electrode, an electrolyte layer, an oxygen storage layer and a hydrogen measuring element lead wire, Among them, the filter permeable membrane is fixed on one end of the measuring element shell, the oxygen storage layer is fixed on the other end of the measuring element shell, the measuring electrode, the counter electrode and the reference electrode are all arranged inside the measuring element shell; the measuring electrode is set close to the filter permeable membrane, The counter electrode and the reference electrode are set together on the side of the measuring electrode facing away from the filter permeable membrane, and the electrolyte layer is set between the measuring electrode, the counter electrode and the reference electrode, and between the layer where the counter electrode and the reference electrode are located and the oxygen storage layer. The space is the oxygen storage space; the hydrogen measuring element has at least three leads, which are respectively connected with the measuring electrode, the counter electrode and the reference electrode;
    所述储氧层采用金属储氧和释放生产氧气的材料,能够持续释放氧气。The oxygen storage layer adopts metal oxygen storage and oxygen releasing and producing materials, which can continuously release oxygen.
  2. 根据权利要求1所述的氢气测量探头,其特征在于,所述储氧层包括释氧材料、储氧材料和催化材料,释氧材料为过氧化钙CaO 2,储氧材料为CeO 2-x或YBa(Co 1-xAl x) 4O 7+δ或YBaCo 4O 7+δ,催化材料选用铑、钌、钯、金、铱、银、铂或前述金属的合金;所述储氧层还包括吸水材料或是在储氧层朝向测量元件外壳内部的一侧设置吸水层,吸水材料或吸水层用于吸收探头内的水分,确保空气相对干燥,并锁住水分供储氧层使用。 The hydrogen measuring probe according to claim 1, wherein the oxygen storage layer comprises an oxygen release material, an oxygen storage material and a catalytic material, the oxygen release material is calcium peroxide (CaO 2 ) , and the oxygen storage material is CeO 2-x Or YBa(Co 1-x Al x ) 4 O 7+δ or YBaCo 4 O 7+δ , the catalytic material selects rhodium, ruthenium, palladium, gold, iridium, silver, platinum or an alloy of the aforementioned metals; the oxygen storage layer It also includes a water-absorbing material or a water-absorbing layer is provided on the side of the oxygen storage layer facing the inside of the housing of the measuring element. The water-absorbing material or the water-absorbing layer is used to absorb the moisture in the probe, ensure that the air is relatively dry, and lock the moisture for use by the oxygen storage layer.
  3. 根据权利要求1所述的氢气测量探头,其特征在于,所述测量元件外壳采用机械强度强、耐辐照特性的不锈钢,绝缘层防止测量电极与对电极导通,选用PEEK或ETFE材料。The hydrogen measuring probe according to claim 1, characterized in that, the casing of the measuring element is made of stainless steel with strong mechanical strength and radiation resistance, the insulating layer prevents the measuring electrode and the counter electrode from conducting, and PEEK or ETFE material is selected.
  4. 根据权利要求1所述的氢气测量探头,其特征在于,所述过滤渗透膜为双层结构半透膜,包括外层选择性透过膜和内层选择性透过膜,外层选择性透 过膜为PET选择性透过膜或致密陶瓷膜,内层选择性透过膜为钯合金膜或铌合金膜。The hydrogen measuring probe according to claim 1, wherein the filter permeable membrane is a semi-permeable membrane with a double-layer structure, comprising an outer selective permeable membrane and an inner selective permeable membrane, and the outer selective permeation membrane The permeable membrane is a PET selective permeation membrane or a dense ceramic membrane, and the inner selective permeation membrane is a palladium alloy membrane or a niobium alloy membrane.
  5. 根据权利要求1所述的氢气测量探头,其特征在于,所述测量电极和对电极为金属多孔性碳电极板,包括电极支撑层和催化剂层,所述电极支撑层的支撑材料为ETFE;测量电极催化剂层的电极催化剂采用铂或铂合金,对电极催化剂层的电极催化剂采用铑、钌、钯、金、铱、银、铂中的一种或几种金属的混合物或与其他金属的合金;所述参比电极起到稳定电势零点的作用,选择与测量电极相同的金属多孔性电极板。The hydrogen measuring probe according to claim 1, wherein the measuring electrode and the counter electrode are metal porous carbon electrode plates, including an electrode support layer and a catalyst layer, and the support material of the electrode support layer is ETFE; The electrode catalyst of the electrode catalyst layer adopts platinum or platinum alloy, and the electrode catalyst of the counter electrode catalyst layer adopts one or a mixture of several metals or alloys with other metals among rhodium, ruthenium, palladium, gold, iridium, silver, and platinum; The reference electrode plays the role of a stable potential zero point, and the same metal porous electrode plate as the measuring electrode is selected.
  6. 根据权利要求5所述的氢气测量探头,其特征在于,所述对电极催化剂层的电极催化剂选自铂合金,优选铂铬合金、铂钛合金、铂铁锰三元合金或铂铁钴三元合金。The hydrogen measuring probe according to claim 5, wherein the electrode catalyst of the counter electrode catalyst layer is selected from platinum alloys, preferably platinum-chromium alloys, platinum-titanium alloys, platinum-iron-manganese ternary alloys or platinum-iron-cobalt ternary alloys alloy.
  7. 根据权利要求5所述的氢气测量探头,其特征在于,所述对电极还包括固体氧化剂层,固体氧化剂层的氧化剂采用CeO 2-x或YBa(Co 1-xAl x) 4O 7+δ或YBaCo 4O 7+δ或氧化铈-氧化锆。 The hydrogen measuring probe according to claim 5, wherein the counter electrode further comprises a solid oxidant layer, and the oxidant of the solid oxidant layer adopts CeO 2-x or YBa(Co 1-x Al x ) 4 O 7+δ Or YBaCo 4 O 7+δ or ceria-zirconia.
  8. 根据权利要求1所述的氢气测量探头,其特征在于,所述电解质层采用95%~99%的浓磷酸为液体物质,并设有电解液保持材料用于吸附浓磷酸,电解液保持材料包括碳化硅和ETFE。The hydrogen measuring probe according to claim 1, wherein the electrolyte layer adopts 95% to 99% concentrated phosphoric acid as a liquid substance, and is provided with an electrolyte holding material for adsorbing the concentrated phosphoric acid, and the electrolyte holding material comprises: Silicon carbide and ETFE.
  9. 根据权利要求1所述的氢气测量探头,其特征在于,所述氢气测量探头还包括加热组件,加热组件包括加热支撑层、温度探头、温度探头引线、加热元件及加热元件引线;加热支撑层是加热组件的结构支撑部件,温度探头紧贴固定于加热支撑层,加热元件为固定于加热支撑层的金属加热片或陶瓷加热器。The hydrogen measuring probe according to claim 1, wherein the hydrogen measuring probe further comprises a heating assembly, and the heating assembly includes a heating support layer, a temperature probe, a temperature probe lead, a heating element and a heating element lead; the heating support layer is The structural support part of the heating assembly, the temperature probe is closely fixed on the heating support layer, and the heating element is a metal heating sheet or a ceramic heater fixed on the heating support layer.
  10. 根据权利要求1所述的氢气测量探头,其特征在于,所述氢气测量探头还包括电缆格兰和防喷淋组件,电缆格兰安装于探头外壳,采用耐高温耐辐照的快速接头,确保探头外壳内部空间密封,同时保证探头外壳内的引线与探头外壳外的电缆快速连接;探头外壳包括密封连接的探头上外壳和探头下外壳, 防喷淋组件固定在探头上外壳,用于防止上部喷淋水直接喷至位于探头下外壳的氢气测量入口。The hydrogen measuring probe according to claim 1, characterized in that, the hydrogen measuring probe further comprises a cable gland and an anti-spray assembly, the cable gland is installed on the probe shell, and a high-temperature-resistant and radiation-resistant quick connector is used to ensure The inner space of the probe housing is sealed, and at the same time, the lead wires in the probe housing are fast connected to the cables outside the probe housing; the probe housing includes the probe upper housing and the probe lower housing which are sealed and connected. The spray water is sprayed directly to the hydrogen measurement inlet located in the lower housing of the probe.
  11. 一种耐高温高压高湿辐射的氢气浓度测量装置,其特征在于,包括测量待测位置压力的压力传感器、测量待测位置氢气分压的氢气测量探头以及信号处理和控制装置,所述氢气测量探头为权利要求1至10中任一项所述的氢气测量探头;所述信号处理和控制装置通过电缆与压力传感器、氢气测量探头分别连接,用于采集压力传感器和氢气测量探头信号并对其进行处理,换算为氢气浓度。A hydrogen concentration measuring device that is resistant to high temperature, high pressure and high humidity radiation, characterized in that it includes a pressure sensor for measuring the pressure of the position to be measured, a hydrogen measuring probe for measuring the partial pressure of hydrogen at the position to be measured, and a signal processing and control device. The probe is the hydrogen measuring probe described in any one of claims 1 to 10; the signal processing and control device are respectively connected with the pressure sensor and the hydrogen measuring probe through cables, and are used to collect the signals of the pressure sensor and the hydrogen measuring probe and make them Processed and converted to hydrogen concentration.
  12. 根据权利要求11所述的氢气浓度测量装置,其特征在于,所述氢气测量探头信号包括氢气浓度信号和温度信号;所述信号处理和控制装置位于电子设备间,包括信号输入输出部件、处理部件和信号远传部件;所述信号输入输出部件通过耐高温耐辐照的电缆与压力传感器和氢气测量探头连接,用于采集压力传感器的压力信号、氢气测量探头的氢气浓度信号和温度信号;处理部件与信号输入输出部件连接,用于根据氢气浓度信号和压力信号计算被测气体中的氢气比例浓度,信号远传部件用于将氢气比例浓度输出给外部使用方。The hydrogen concentration measuring device according to claim 11, wherein the hydrogen measuring probe signal comprises a hydrogen concentration signal and a temperature signal; the signal processing and control device is located between electronic equipment, and includes a signal input and output component, a processing component and signal remote transmission components; the signal input and output components are connected to the pressure sensor and the hydrogen measuring probe through a cable that is resistant to high temperature and radiation, and are used to collect the pressure signal of the pressure sensor, the hydrogen concentration signal and the temperature signal of the hydrogen measuring probe; processing The component is connected with the signal input and output component, and is used to calculate the hydrogen proportion concentration in the measured gas according to the hydrogen concentration signal and the pressure signal. The signal remote transmission component is used to output the hydrogen proportion concentration to the external user.
  13. 根据权利要求12所述的氢气浓度测量装置,其特征在于,所述处理部件还用于将温度信号换算为控制加热元件的加热控制信号,信号输入输出部件还用于接收加热控制信号,并将其转化为加热元件的电压和电流信号输出到加热元件。The hydrogen concentration measuring device according to claim 12, wherein the processing unit is further configured to convert the temperature signal into a heating control signal for controlling the heating element, and the signal input and output unit is further configured to receive the heating control signal and convert the temperature signal into The voltage and current signals which are converted into the heating element are output to the heating element.
PCT/CN2021/103692 2020-12-03 2021-06-30 Hydrogen concentration measuring device resistant to high temperatures, high pressure, high humidity and high radiation, and hydrogen measuring probe WO2022033225A1 (en)

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