WO2022032470A1 - Transmission electron microscope high-resolution in-situ liquid-phase temperature change chip and production method therefor - Google Patents
Transmission electron microscope high-resolution in-situ liquid-phase temperature change chip and production method therefor Download PDFInfo
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- WO2022032470A1 WO2022032470A1 PCT/CN2020/108368 CN2020108368W WO2022032470A1 WO 2022032470 A1 WO2022032470 A1 WO 2022032470A1 CN 2020108368 W CN2020108368 W CN 2020108368W WO 2022032470 A1 WO2022032470 A1 WO 2022032470A1
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- 238000011065 in-situ storage Methods 0.000 title claims abstract description 26
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- 230000008014 freezing Effects 0.000 claims abstract description 45
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- 238000001020 plasma etching Methods 0.000 claims description 24
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 22
- 238000011161 development Methods 0.000 claims description 20
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 18
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- 239000010931 gold Substances 0.000 claims description 18
- 238000001755 magnetron sputter deposition Methods 0.000 claims description 18
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 claims description 18
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 18
- SKJCKYVIQGBWTN-UHFFFAOYSA-N (4-hydroxyphenyl) methanesulfonate Chemical compound CS(=O)(=O)OC1=CC=C(O)C=C1 SKJCKYVIQGBWTN-UHFFFAOYSA-N 0.000 claims description 15
- MRPWWVMHWSDJEH-UHFFFAOYSA-N antimony telluride Chemical compound [SbH3+3].[SbH3+3].[TeH2-2].[TeH2-2].[TeH2-2] MRPWWVMHWSDJEH-UHFFFAOYSA-N 0.000 claims description 15
- FBGGJHZVZAAUKJ-UHFFFAOYSA-N bismuth selenide Chemical compound [Se-2].[Se-2].[Se-2].[Bi+3].[Bi+3] FBGGJHZVZAAUKJ-UHFFFAOYSA-N 0.000 claims description 15
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 15
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
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- 229910000629 Rh alloy Inorganic materials 0.000 claims description 9
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 9
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- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 claims description 9
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Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/42—Low-temperature sample treatment, e.g. cryofixation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/22—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
- G01N23/2202—Preparing specimens therefor
Definitions
- the invention relates to the field of liquid phase chips, in particular to a transmission electron microscope high-resolution in-situ liquid phase temperature change chip and a preparation method thereof.
- In situ chip transmission electron microscopy a new technology developed in the field of transmission electron microscopy in recent years, has been able to observe the morphology evolution and molecular structure changes of substances in solution environment at the atomic scale under in situ conditions.
- the chemical reaction process in the liquid environment is of great significance for studying the reaction principle and controlling the reaction process.
- the existing TEM freezing technology is characterized by rapidly cooling the sample, the solvent molecules become glassy, and the sample is also frozen instantaneously, so as to obtain a more realistic sample morphology. Due to the limitation of the freezing state of the sample, we can often only observe a single static state when the sample is frozen, and cannot observe the entire three-dimensional dynamic change process of the sample in the real solution environment, which makes our research on the real reaction system limited. great limitation.
- the single state of matter after freezing and the inability to achieve alternate transformation is the biggest obstacle to its application.
- the present invention provides a liquid phase freezing environment through semiconductor refrigeration, and uses the Joule heat of the heating wire to thaw, and the cooling and heating effects can be used with accurate currents. Free and flexible alternation of freeze-thaw of solution-phase samples can be realized.
- the present invention provides a high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy.
- the material of the sheet is a silicon substrate with silicon nitride or silicon oxide on both sides, and the upper sheet has two sample injection ports and a central window 1. It is characterized in that the lower sheet is provided with a support layer, a freezing layer, an insulating layer 1, The heating layer, the insulating layer 2, the tunnel and the central window 2; the freezing layer is provided with four contact electrodes, a semiconductor refrigeration film of not less than one level and a conductive metal film, of which the four contact electrodes are placed on the edge of the chip; in the central window 2.
- the silicon is etched away, leaving a channel, and the support layer covers the channel; the semiconductor refrigeration film and the conductive metal film are placed on the support layer on the channel, and do not directly contact the silicon substrate;
- the center window 2 is the center, and a circle of metal films is deposited on the support layer; the front end of the semiconductor refrigeration film is placed on the metal film, and the back end is connected to the four contact electrodes on the freezing layer; if it is at least two-stage semiconductor refrigeration film , then the rear end is connected to the semiconductor refrigeration films of all levels with metal films in turn, until the last level of semiconductor refrigeration films is connected to the four contact electrodes on the freezing layer; the freezing layer and the heating layer are separated by the insulating layer 1, and the heating layer is connected to the outside Separated by the insulating layer 2; the heating layer has two contact electrodes and a spiral annular heating wire, and the heating wire is located above the semiconductor refrigeration film;
- the area of the upper sheet is slightly smaller than that of the lower sheet, the central window 1 of the upper sheet and the central window 2 of the lower sheet are aligned, and both the central window 1 and the central window 2 have a plurality of small holes.
- the outer dimension of the lower piece is 2*2-10*10mm; preferably, the outer dimension of the lower piece is 4*8mm;
- the thickness of the metal bonding layer is 50nm-2000nm; the material of the metal bonding layer is a low melting point metal; preferably, the material of the metal bonding layer is In, Sn or Al;
- the thickness of the silicon nitride or silicon oxide is 5-200nm;
- the thickness of the silicon substrate is 50-500 ⁇ m.
- a circle-shaped metal film is deposited on the support layer
- the support layer is silicon nitride or silicon oxide with a thickness of 0.5-5 ⁇ m.
- the freezing layer is set to two groups of equivalent circuits, and the two groups of equivalent circuits are controlled by separate current source meters and voltage source meters respectively; one group of loops in the two groups of equivalent circuits is responsible for power supply and cooling, Another set of loops is responsible for real-time monitoring of the current value of semiconductor refrigeration;
- the shape of the semiconductor refrigeration film of the freezing layer is a regular rectangle; the length is 0.2-0.8mm, the width is 0.1-0.4mm, and the thickness is 50nm-500nm; preferably, the semiconductor in the semiconductor refrigeration film is n-type semiconductors and p-type semiconductors, where n-type semiconductors are n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide; is polysilicon, p-type bismuth telluride, p-type silicon germanium, or p-type antimony telluride;
- the conductive metal in the conductive metal film is gold, silver or copper, with a thickness of 50nm-300nm;
- the size of the outer square of the conductive metal film is 100 ⁇ m*100 ⁇ m-500 ⁇ m*500 ⁇ m, and the size of the inner square is 5 ⁇ m*5 ⁇ m-100 ⁇ m*100 ⁇ m.
- both the insulating layer 1 and the insulating layer 2 are one layer, and the thickness is 30-150 nm; preferably, the insulating layer 1 and the insulating layer 2 are made of silicon nitride, silicon oxide or aluminum oxide.
- the outer diameter of the spiral annular heating wire of the heating layer is 0.15-0.5mm, and the thickness is 50nm-500nm;
- the spiral annular heating wire adopts metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metallic molybdenum carbide;
- the shape of the helical annular heating wire on the heating layer is relatively symmetrical, and the heating wires are left with gaps and are not connected to each other; the heating wire in the center of the heating layer is placed on the intermediate insulating layer, and is not directly connected to the freezing layer contact.
- the channel is square; preferably, the length of the channel is 4-7mm; the width is 0.25-0.9mm;
- the central window 1 and the central window 2 are square central windows; preferably, the size of the square central window is 5 ⁇ m*5 ⁇ m-100 ⁇ m*100 ⁇ m; more preferably, the size of the square central window is 20 ⁇ m *50 ⁇ m;
- the size of the pores is 0.5 ⁇ m-5 ⁇ m.
- the preparation method of the top sheet is,
- the photolithography process is exposure in the hard contact mode of an ultraviolet photolithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;
- the exposure time is 15s
- the development time is 50s;
- the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
- the size of the small hole is 0.5 ⁇ m-5 ⁇ m;
- the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;
- the time of etching is 2h;
- the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;
- the exposure time is 15s
- the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;
- the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;
- the metal is In, Sn or Al;
- the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
- the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;
- the exposure time is 20s;
- the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;
- Wafer B-3 Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;
- the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;
- the etching temperature is 80°C; the etching time is 2h;
- silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
- the thickness of silicon oxide or silicon nitride is 0.5-5 ⁇ m;
- the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;
- the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;
- the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
- the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
- the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
- the p-type semiconductor adopts bismuth telluride or antimony telluride
- S12. utilize the PECVD process to grow a layer of silicon nitride or silicon oxide or aluminum oxide on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;
- the thickness of the insulating layer is 30-150 nm;
- the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;
- the thickness of the insulating layer is 30-150 nm;
- the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;
- the size of the small hole is 0.5 ⁇ m-5 ⁇ m;
- the wafer B-15 is laser diced and divided into independent chips, which are the next wafers.
- the present invention provides a method for preparing the transmission electron microscope high-resolution in-situ liquid phase cryochip, which is characterized in that:
- the preparation method of the top sheet is,
- the photolithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;
- the exposure time is 15s
- the development time is 50s;
- the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
- the size of the small hole is 0.5 ⁇ m-5 ⁇ m;
- the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;
- the time of etching is 2h;
- the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;
- the exposure time is 15s
- the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;
- the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;
- the metal is In, Sn or Al;
- the preparation method of the lower tablet is,
- the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
- the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;
- the exposure time is 20s;
- the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;
- Wafer B-3 Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;
- the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;
- the etching temperature is 80°C; the etching time is 2h;
- silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
- the thickness of silicon oxide or silicon nitride is 0.5-5 ⁇ m;
- the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;
- the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;
- the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
- the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
- the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
- the p-type semiconductor adopts bismuth telluride or antimony telluride
- S12. utilize the PECVD process to grow a layer of silicon nitride or silicon oxide or aluminum oxide on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;
- the thickness of the insulating layer is 30-150 nm;
- the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;
- the thickness of the insulating layer is 30-150 nm;
- the pinhole pattern of the central window is transferred from the lithography mask to the front side of the wafer B-13, then developed in a positive-gel developer, and then rinsed with deionized water. surface to obtain wafer B-14;
- the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;
- the size of the small hole is 0.5 ⁇ m-5 ⁇ m;
- Assembly Assemble the obtained upper and lower films under a microscope, and align the central windows of the upper and lower films.
- the small holes are formed by etching the insulating layer 1, the insulating layer 2 and the support layer. Multiple layers of silicon nitride (support layer, insulating layer 1 and insulating layer 2) are deposited on the central window 2. The thickness of the silicon nitride is too large and requires etching to thin the window silicon nitride for electron microscope observation.
- the chip has the advantages of a large temperature control range (the temperature range can reach -120°C to +100°C, and the highest can reach +1000°C), the temperature changing rate is fast, and in-situ dynamic observation can be realized.
- the conventional products only have a single function of heating and cooling or freezing and cooling.
- the temperature control area of the chip of the invention is small (100 ⁇ m*100 ⁇ m-500 ⁇ m*500 ⁇ m area), and the heat insulation treatment is designed, so that the heat transfer is small, so the micro-area rapid temperature control can be realized.
- FIG. 1 is a schematic diagram of the back surface channel of the lower part of the chip of the present invention.
- FIG. 2 is a schematic view of the front structure of the lower part of the chip of the present invention.
- FIG. 3 is a schematic diagram of the structure of each layer of the chip of the present invention.
- FIG. 4 is a schematic structural diagram of the assembled chip of the present invention.
- FIG. 5 is an enlarged view of the upper-chip center window of the chip of the present invention.
- FIG. 6 is an enlarged view of the bottom center window of the chip of the present invention.
- FIG. 7 is an electron microscope image of a sample observed using the chip of the present invention.
- Fig. 8 is a temperature standard curve diagram obtained by using the chip of the present invention.
- a high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy the structure of which is that an upper sheet and a lower sheet are combined by a metal bonding layer to form an ultra-thin chamber by self-sealing; the upper sheet and the lower sheet are made of nitrogen on both sides
- the freezing layer is provided with four contact electrodes, no less than one level of semiconductor refrigeration film and conductive metal film, wherein the four contact electrodes are placed on the edge of the chip; in the central window 2 and the area where the semiconductor refrigeration film is located, After the silicon is etched away, a channel is left, and the support layer covers the channel; the semiconductor refrigeration film and the conductive metal film are placed on the support layer on the channel, and are not in direct contact with the silicon substrate; the center window 2 is centered on the support layer.
- a circle of metal film is deposited on the layer; the front end of the semiconductor refrigeration film is placed on the metal film, and the rear end is connected to the four contact electrodes on the freezing layer; if it is at least two-stage semiconductor refrigeration film, the rear end is sequentially made of metal
- the film connects all levels of semiconductor refrigeration films until the last level of semiconductor refrigeration films is connected to the four contact electrodes on the freezing layer; the freezing layer and the heating layer are separated by the insulating layer 1, and the heating layer is separated from the outside by the insulating layer 2; heating The layer has two contact electrodes and a spiral annular heating wire, and the heating wire is located above the semiconductor refrigeration film;
- the area of the upper sheet is slightly smaller than that of the lower sheet, the central window 1 of the upper sheet and the central window 2 of the lower sheet are aligned, and both the central window 1 and the central window 2 have a plurality of small holes.
- the outer dimension of the lower piece is 2*2-10*10mm; preferably, the outer dimension of the lower piece is 4*8mm;
- the thickness of the metal bonding layer is 50nm-2000nm; the material of the metal bonding layer is a low melting point metal; preferably, the material of the metal bonding layer is In, Sn or Al;
- the thickness of the silicon nitride or silicon oxide is 5-200nm;
- the thickness of the silicon substrate is 50-500 ⁇ m.
- a circle-shaped metal film is deposited on the support layer
- the support layer is silicon nitride or silicon oxide with a thickness of 0.5-5 ⁇ m.
- the freezing layer is set as two sets of equivalent circuits, and the two sets of equivalent circuits are controlled by separate current source meters and voltage source meters respectively; a set of loops in the two sets of equivalent circuits is responsible for power supply and cooling, Another set of loops is responsible for real-time monitoring of the current value of semiconductor refrigeration;
- the shape of the semiconductor refrigeration film of the freezing layer is a regular rectangle; the length is 0.2-0.8mm, the width is 0.1-0.4mm, and the thickness is 50nm-500nm; preferably, the semiconductor in the semiconductor refrigeration film is n-type semiconductors and p-type semiconductors, where n-type semiconductors are n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide; is polysilicon, p-type bismuth telluride, p-type silicon germanium, or p-type antimony telluride;
- the conductive metal in the conductive metal film is gold, silver or copper, with a thickness of 50nm-300nm;
- the size of the outer square of the conductive metal film is 100 ⁇ m*100 ⁇ m-500 ⁇ m*500 ⁇ m, and the size of the inner square is 5 ⁇ m*5 ⁇ m-100 ⁇ m*100 ⁇ m.
- both the insulating layer 1 and the insulating layer 2 are one layer, and the thickness is 30-150 nm; preferably, the insulating layer 1 and the insulating layer 2 are made of silicon nitride, silicon oxide or aluminum oxide.
- the outer diameter of the spiral annular heating wire of the heating layer is 0.15-0.5mm, and the thickness is 50nm-500nm;
- the spiral annular heating wire adopts metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metallic molybdenum carbide;
- the shape of the helical annular heating wire on the heating layer is relatively symmetrical, and the heating wires are left with gaps and are not connected to each other; the heating wire in the center of the heating layer is placed on the intermediate insulating layer, and is not directly connected to the freezing layer contact.
- the channel is square; preferably, the length of the channel is 4-7mm; the width is 0.25-0.9mm;
- the central window 1 and the central window 2 are square central windows; preferably, the size of the square central window is 5 ⁇ m*5 ⁇ m-100 ⁇ m*100 ⁇ m; more preferably, the size of the square central window is 20 ⁇ m *50 ⁇ m;
- the size of the pores is 0.5 ⁇ m-5 ⁇ m.
- the preparation method of the top sheet is,
- the photolithography process is exposure in the hard contact mode of an ultraviolet photolithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;
- the exposure time is 15s
- the development time is 50s;
- the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
- the size of the small hole is 0.5 ⁇ m-5 ⁇ m;
- the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;
- the time of etching is 2h;
- the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;
- the exposure time is 15s
- the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;
- the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;
- the metal is In, Sn or Al;
- the preparation method of the lower tablet is,
- the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
- the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;
- the exposure time is 20s;
- the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;
- Wafer B-3 Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;
- the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;
- the etching temperature is 80°C; the etching time is 2h;
- silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
- the thickness of silicon oxide or silicon nitride is 0.5-5 ⁇ m;
- the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;
- the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;
- the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
- the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
- the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
- the p-type semiconductor adopts bismuth telluride or antimony telluride
- the thickness of the insulating layer is 30-150 nm;
- the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;
- the thickness of the insulating layer is 30-150 nm;
- the pinhole pattern of the central window is transferred from the lithography mask to the front side of the wafer B-13, then developed in a positive-gel developer, and then rinsed with deionized water. surface to obtain wafer B-14;
- the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;
- the size of the small hole is 0.5 ⁇ m-5 ⁇ m;
- Assembly Assemble the obtained upper and lower films under a microscope, and align the central windows of the upper and lower films.
- 1 is the high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy
- 2 is the upper film
- 3 is the lower film
- 4 is the metal bonding layer
- 5 is the central window
- 51 is the central window of the upper film
- 6 is the small hole
- 7 is the injection port
- 8 is the heating layer
- 9 is the heating wire
- 10 is the central area of the heating wire
- 11 is the four contact electrodes
- Example 1 Preparation of high-resolution in-situ liquid phase temperature-changing chip for transmission electron microscopy
- the preparation method of the top sheet is,
- the thickness of silicon nitride at the small hole on the back of wafer A-3 is etched to 10nm-15nm, and the size of the small hole is 0.5 ⁇ m-5 ⁇ m; -3 was soaked in acetone with the front side facing up, and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
- the wafer A-6 is vapor-deposited with a metal bonding material to form a metal bonding layer with a thickness of 50-2000 nm to obtain wafer A-7;
- the metal is a low melting point metal;
- a low melting point metal is In, Sn or Al;
- the preparation method of the lower tablet is,
- the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
- wafer B-2 Put the backside of wafer B-2 into a potassium hydroxide solution with a concentration of 20% by mass to carry out wet etching (the etching temperature is 80°C, and the etching time is 2h), until the bare After the leaked base silicon is completely etched, the wafer 2 is taken out, rinsed with a large amount of deionized water, and then blown dry to obtain wafer B-3;
- silicon oxide or silicon nitride with a thickness of 0.5-5 ⁇ m is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
- the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;
- the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
- n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type type zinc telluride or n-type bismuth selenide;
- the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
- the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metallic molybdenum carbide; the The thickness of the metal heating wire is 50nm-500nm;
- the small hole pattern of the center window is transferred from the photolithography mask to the front side of the wafer B-13, and then the Develop in a positive gel developer, and then rinse and clean the surface with deionized water to obtain wafer B-14;
- Assembly Assemble the obtained upper and lower films under a microscope, and align the central windows of the upper and lower films.
- Example 2 The use of transmission electron microscope high-resolution in-situ liquid phase temperature change chip
- the supersaturated calcium hydroxide aqueous solution (containing trace calcium hydroxide particles in the solution) was injected into the injection port of the high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy prepared in Example 1.
- Warm software set the chip temperature to -30 °C, and obtain the electron microscope image in Figure 7. It can be seen from A and B in Figure 7 that as the temperature increases, the solution temperature increases, the solute solubility gradually decreases, and calcium hydroxide solid is precipitated. Nanoparticles are calcium hydroxide solids precipitated during the increase in chip temperature.
- the temperature of the solution in the chip can be monitored and controlled in real time. This temperature range can be reached for both liquid phase reactions.
- the transmission electron microscope high-resolution in-situ liquid phase temperature change chip is used to measure the temperature reached by the chip under different output powers by using a thermometer to obtain a temperature standard curve, and then accurately control the temperature by accurately adjusting the output power of the power supply equipment.
- the results are shown in Figure 8.
- the slope of the line graph in FIG. 8 roughly reflects the temperature change rate of 5-6°C per second, indicating that the temperature change rate is fast.
- the temperature range can reach -120°C to +100°C, and the maximum can reach +1000°C, indicating that the chip of the present invention has a large temperature control range, and can be used from low temperature to high temperature.
- the conventional products only have a single function of heating and cooling or freezing and cooling.
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Abstract
A transmission electron microscope high-resolution in-situ liquid-phase temperature change chip (1) and a production method therefor. A lower substrate (3) of the chip (1) is provided with a supporting layer (15), a freezing layer, a first insulating layer (16), a heating layer (8), a second insulating layer (17), channels (18), and a central window (52); the freezing layer has four contact electrodes (11), a semiconductor refrigeration film (19), and an electrically conductive metal film (20); in the area where the central window (52) and the semiconductor refrigeration film (19) are located, the channels (18) are formed after silicon is etched away, and the supporting layer (15) covers the channels (18); the semiconductor refrigeration film (19) and the electrically conductive metal film (20) are both provided on the supporting layer (15); a metal film (20) is deposited, with the central window (52) as the center, on the supporting layer (15); the front end of the semiconductor refrigeration film (19) is lapped on the metal film (20), and the rear end is connected to the four contact electrodes (11); the freezing layer and the heating layer (8) are separated by the first insulating layer (16); the heating layer (8) has two contact electrodes (11) and a helical circular heating wire (9); the heating wire (9) is located above the semiconductor refrigeration film (19); and multiple small holes are formed in the center window (52). The chip (1) has advantages that the temperature control range is large, the temperature change rate is high, and in-situ dynamic observation can be achieved.
Description
本发明涉及液相芯片领域,尤其涉及一种透射电镜高分辨原位液相变温芯片及其制备方法。The invention relates to the field of liquid phase chips, in particular to a transmission electron microscope high-resolution in-situ liquid phase temperature change chip and a preparation method thereof.
近年来透射电子显微技术领域发展的新技术-原位芯片透射电子显微镜已经可以实现原位条件下原子尺度观测溶液环境中物质的形貌演变以及分子结构变化,原位芯片电镜技术可观察气液环境中进行的化学反应过程,对于研究反应原理及控制反应过程具有重要意义。现有的透射电镜冷冻技术表征,是通过将样品快速冷却,溶剂分子变为玻璃态,样品也被瞬时冷冻起来,从而得到更加真实的样品形貌。受样品冷冻状态的限制,我们往往只能观测到样品被冷冻时的单一静止状态,无法观测获取样品在真实溶液环境中的整个三维动态变化的过程,这使我们对真实反应体系的研究受到了极大的局限性。冷冻后物质状态单一且无法实现交替变换是限制其应用的最大阻碍。In situ chip transmission electron microscopy, a new technology developed in the field of transmission electron microscopy in recent years, has been able to observe the morphology evolution and molecular structure changes of substances in solution environment at the atomic scale under in situ conditions. The chemical reaction process in the liquid environment is of great significance for studying the reaction principle and controlling the reaction process. The existing TEM freezing technology is characterized by rapidly cooling the sample, the solvent molecules become glassy, and the sample is also frozen instantaneously, so as to obtain a more realistic sample morphology. Due to the limitation of the freezing state of the sample, we can often only observe a single static state when the sample is frozen, and cannot observe the entire three-dimensional dynamic change process of the sample in the real solution environment, which makes our research on the real reaction system limited. great limitation. The single state of matter after freezing and the inability to achieve alternate transformation is the biggest obstacle to its application.
发明内容SUMMARY OF THE INVENTION
为克服上述的科学技术瓶颈问题,需要设计透射电镜高分辨原位液相变温芯片,本发明通过半导体制冷提供液相冷冻环境,用加热丝的焦耳热解冻,制冷及加热效果均可用电流大小精确控制,从而实现溶液相样品的冷冻-解冻自由灵活交替变换。In order to overcome the above-mentioned bottleneck of science and technology, it is necessary to design a high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy. The present invention provides a liquid phase freezing environment through semiconductor refrigeration, and uses the Joule heat of the heating wire to thaw, and the cooling and heating effects can be used with accurate currents. Free and flexible alternation of freeze-thaw of solution-phase samples can be realized.
为实现上述目的,本发明提供一种透射电镜高分辨原位液相变温芯片,其结构为上片和下片通过金属键合层组合,自封闭形成一个超薄的腔室;上片和下片的材质均为两面有氮化硅或氧化硅的硅基片,上片有两个注样口和一个中心视窗1,其特征在于,下片设置有支撑层、冷冻层、绝缘层1、加热层、绝缘层2、孔道以及中心视窗2;冷冻层设置有四个接触电极、不少于一级的半导体制冷薄膜以及导电金属薄膜,其中四个接触电极置于芯片的边缘;在中心视窗2以及半导体制冷薄膜所在区域,硅腐蚀掉后留下孔道,支撑层覆盖在孔道上方;半导体制冷薄膜及导电金属薄膜均置于孔道上的支撑层上,并不直接与硅基片接触;以中心视窗2为中心,在支撑层上沉积一圈金属薄膜;半导体制冷薄膜的前端搭在所述金属薄膜上,后端与冷冻层上的四个接触电极相连;如果为至少两级半导体制冷薄膜,则其后端依次用金属薄膜连接各级半导体制冷薄膜,直至最后一级半导体制冷薄膜与冷冻层上的四个接触电极相连;冷冻层与加热层通过绝缘层1隔开,加热层与外界通过绝缘层2隔开;加热层有两个接触电极及螺旋环形加热丝,加热丝位于半导体制冷薄膜的上方;In order to achieve the above purpose, the present invention provides a high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy. The material of the sheet is a silicon substrate with silicon nitride or silicon oxide on both sides, and the upper sheet has two sample injection ports and a central window 1. It is characterized in that the lower sheet is provided with a support layer, a freezing layer, an insulating layer 1, The heating layer, the insulating layer 2, the tunnel and the central window 2; the freezing layer is provided with four contact electrodes, a semiconductor refrigeration film of not less than one level and a conductive metal film, of which the four contact electrodes are placed on the edge of the chip; in the central window 2. In the area where the semiconductor refrigeration film is located, the silicon is etched away, leaving a channel, and the support layer covers the channel; the semiconductor refrigeration film and the conductive metal film are placed on the support layer on the channel, and do not directly contact the silicon substrate; The center window 2 is the center, and a circle of metal films is deposited on the support layer; the front end of the semiconductor refrigeration film is placed on the metal film, and the back end is connected to the four contact electrodes on the freezing layer; if it is at least two-stage semiconductor refrigeration film , then the rear end is connected to the semiconductor refrigeration films of all levels with metal films in turn, until the last level of semiconductor refrigeration films is connected to the four contact electrodes on the freezing layer; the freezing layer and the heating layer are separated by the insulating layer 1, and the heating layer is connected to the outside Separated by the insulating layer 2; the heating layer has two contact electrodes and a spiral annular heating wire, and the heating wire is located above the semiconductor refrigeration film;
所述上片的面积略小于下片的面积,上片的中心视窗1和下片的中心视窗2对齐,中心视窗1和中心视窗2上均有多个小孔。The area of the upper sheet is slightly smaller than that of the lower sheet, the central window 1 of the upper sheet and the central window 2 of the lower sheet are aligned, and both the central window 1 and the central window 2 have a plurality of small holes.
进一步,所述下片的外形尺寸为2*2-10*10mm;优选的,所述下片的外形尺寸为4*8mm;Further, the outer dimension of the lower piece is 2*2-10*10mm; preferably, the outer dimension of the lower piece is 4*8mm;
任选的,金属键合层的厚度为50nm-2000nm;金属键合层的材料为低熔点金属;优选的,金属键合层的材料为In、Sn或Al;Optionally, the thickness of the metal bonding layer is 50nm-2000nm; the material of the metal bonding layer is a low melting point metal; preferably, the material of the metal bonding layer is In, Sn or Al;
任选的,所述氮化硅或氧化硅的厚度为5-200nm;Optionally, the thickness of the silicon nitride or silicon oxide is 5-200nm;
任选的,所述硅基片的厚度为50-500μm。Optionally, the thickness of the silicon substrate is 50-500 μm.
进一步,所述支撑层上沉积一圈回字形金属薄膜;Further, a circle-shaped metal film is deposited on the support layer;
任选的,所述支撑层为氮化硅或氧化硅,厚度为0.5-5μm。Optionally, the support layer is silicon nitride or silicon oxide with a thickness of 0.5-5 μm.
进一步,所述冷冻层设置为两组等效电路,所述两组等效电路分别使用单独的电流源表和电压源表控制;所述两组等效电路中的一组回路负责供电制冷,另一组回路负责实时监控半导体制冷时的电流值;Further, the freezing layer is set to two groups of equivalent circuits, and the two groups of equivalent circuits are controlled by separate current source meters and voltage source meters respectively; one group of loops in the two groups of equivalent circuits is responsible for power supply and cooling, Another set of loops is responsible for real-time monitoring of the current value of semiconductor refrigeration;
任选的,所述冷冻层的半导体制冷薄膜的形状为规则矩形;长为0.2-0.8mm,宽为 0.1-0.4mm,厚度为50nm-500nm;优选的,所述半导体制冷薄膜中的半导体为n型半导体和p型半导体,其中n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Optionally, the shape of the semiconductor refrigeration film of the freezing layer is a regular rectangle; the length is 0.2-0.8mm, the width is 0.1-0.4mm, and the thickness is 50nm-500nm; preferably, the semiconductor in the semiconductor refrigeration film is n-type semiconductors and p-type semiconductors, where n-type semiconductors are n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide; is polysilicon, p-type bismuth telluride, p-type silicon germanium, or p-type antimony telluride;
任选的,所述导电金属薄膜中的导电金属采用的是金、银或铜,厚度为50nm-300nm;Optionally, the conductive metal in the conductive metal film is gold, silver or copper, with a thickness of 50nm-300nm;
任选的,所述导电金属薄膜的外方形尺寸为100μm*100μm-500μm*500μm,内方形尺寸为5μm*5μm-100μm*100μm。Optionally, the size of the outer square of the conductive metal film is 100 μm*100 μm-500 μm*500 μm, and the size of the inner square is 5 μm*5 μm-100 μm*100 μm.
进一步,所述绝缘层1和绝缘层2均为一层,厚度为30-150nm;优选的,绝缘层1和绝缘层2的材质均为氮化硅或氧化硅或氧化铝。Further, both the insulating layer 1 and the insulating layer 2 are one layer, and the thickness is 30-150 nm; preferably, the insulating layer 1 and the insulating layer 2 are made of silicon nitride, silicon oxide or aluminum oxide.
进一步,所述加热层的螺旋环形加热丝的外径为0.15-0.5mm,厚度为50nm-500nm;Further, the outer diameter of the spiral annular heating wire of the heating layer is 0.15-0.5mm, and the thickness is 50nm-500nm;
任选的,所述螺旋环形加热丝采用的是金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;Optionally, the spiral annular heating wire adopts metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metallic molybdenum carbide;
任选的,所述加热层上的螺旋环形加热丝的形状较为对称,加热丝相互间留有间隙,互不连接;加热层的中心的加热丝置于中间绝缘层上,并不直接与冷冻层接触。Optionally, the shape of the helical annular heating wire on the heating layer is relatively symmetrical, and the heating wires are left with gaps and are not connected to each other; the heating wire in the center of the heating layer is placed on the intermediate insulating layer, and is not directly connected to the freezing layer contact.
进一步,所述孔道为方形;优选的,孔道的长为4-7mm;宽为0.25-0.9mm;Further, the channel is square; preferably, the length of the channel is 4-7mm; the width is 0.25-0.9mm;
任选的,所述中心视窗1和中心视窗2为方形中心视窗;优选的,所述方形中心视窗的大小为5μm*5μm-100μm*100μm;更优选的,所述方形中心视窗的大小为20μm*50μm;Optionally, the central window 1 and the central window 2 are square central windows; preferably, the size of the square central window is 5 μm*5 μm-100 μm*100 μm; more preferably, the size of the square central window is 20 μm *50μm;
任选的,所述小孔的大小为0.5μm-5μm。Optionally, the size of the pores is 0.5 μm-5 μm.
进一步,所述上片的制备方法为,Further, the preparation method of the top sheet is,
S1.利用光刻工艺,将中心视窗图案从光刻掩膜版转移到两面带有氮化硅或氧化硅层的Si(100)晶圆A,然后在正胶显影液中显影得到晶圆A-1;S1. Using the photolithography process, transfer the central window pattern from the photolithography mask to the Si(100) wafer A with silicon nitride or silicon oxide layers on both sides, and then develop the wafer in a positive film developer A-1;
优选的,光刻工艺为在紫外光刻机的hard contact模式下曝光;所述氮化硅或氧化硅层的厚度5-200nm;显影的时间为50s;Preferably, the photolithography process is exposure in the hard contact mode of an ultraviolet photolithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;
更优选的,曝光的时间为15s;More preferably, the exposure time is 15s;
S2.利用反应离子刻蚀工艺,在所述晶圆A-1的正面的氮化硅层上刻蚀出中心视窗,然后将晶圆A-1的正面朝上放入丙酮浸泡,最后用大量去离子水冲洗,去除光刻胶,得到晶圆A-2;S2. Using the reactive ion etching process, a central window is etched on the silicon nitride layer on the front side of the wafer A-1, and then the front side of the wafer A-1 is put into acetone to soak, and finally a large amount of Rinse with deionized water to remove the photoresist to obtain wafer A-2;
S3.利用紫外激光直写工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆A-2的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-3;S3. Using the UV laser direct writing process, transfer the small hole pattern of the central window from the photolithography mask to the front side of the wafer A-2, then develop it in a positive film developer, and then rinse the surface with deionized water. Obtain wafer A-3;
优选的,所述显影的时间为50s;Preferably, the development time is 50s;
S4.利用反应离子刻蚀工艺,在晶圆A-3的背面的小孔处的氮化硅厚度刻蚀至10nm-15nm,然后将晶圆A-3的正面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆A-4;S4. Using the reactive ion etching process, the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;
S5.将晶圆A-4的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,刻蚀直至正面只留下薄膜窗口,取出晶圆A-4用大量去离子水冲洗,得到晶圆A-5;S5. Put the back side of wafer A-4 into potassium hydroxide solution for wet etching, and etch until only the film window is left on the front side, take out wafer A-4 and rinse with a large amount of deionized water to obtain a crystal circle A-5;
优选的,所述氢氧化钾溶液的质量百分比浓度为20%;所述刻蚀的温度为80℃,时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;
更优选的,刻蚀的时间为2h;More preferably, the time of etching is 2h;
S6.利用光刻工艺,将键合层图案从光刻掩膜版转移到晶圆A-5的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-6;S6. Using the photolithography process, transfer the bonding layer pattern from the photolithography mask to the front side of wafer A-5, then develop it in a positive-gel developer, and then rinse and clean the surface with deionized water to obtain wafer A -6;
优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;所述显影的时间为50s;Preferably, the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;
更优选的,所述曝光时间为15s;More preferably, the exposure time is 15s;
S7.利用热蒸发镀膜工艺,将晶圆A-6蒸镀金属键合材料形成金属键合层,得到晶圆A-7;S7. Using the thermal evaporation coating process, the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;
优选的,所述金属为低熔点金属;所述金属键合层的厚度为50-2000nm;Preferably, the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;
更优选的,所述金属为In、Sn或Al;More preferably, the metal is In, Sn or Al;
S8.将晶圆A-7进行激光划片,分成独立芯片即为上片。S8. Laser scribing the wafer A-7, and dividing it into independent chips is the loading.
进一步,所述下片的制备方法为,Further, the preparation method of described lower tablet is,
S1.准备两面带有氮化硅或氧化硅层的Si(100)晶圆B;S1. Prepare Si(100) wafer B with silicon nitride or silicon oxide layers on both sides;
优选的,所述氮化硅或氧化硅层厚度5-200nm;Preferably, the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
S2.利用光刻工艺,将冷冻区载膜图案从光刻掩膜版转移到上述晶圆的正面,然后在正胶显影液中显影,再用去离子水清洗表面得到晶圆B-1;S2. Using the photolithography process, transfer the film carrier pattern in the freezing zone from the photolithography mask to the front side of the above-mentioned wafer, then develop it in a positive-gel developer, and then clean the surface with deionized water to obtain wafer B-1;
优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;光刻工艺中使用的光刻胶为AZ5214E;显影的时间为65s;Preferably, the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;
更优选的,曝光的时间为20s;More preferably, the exposure time is 20s;
S3.利用反应离子刻蚀工艺,在晶圆B-1的背面的氮化硅层上刻蚀出中心视窗、冷冻区域处的氮化硅或氧化硅刻蚀掉,然后将晶圆背面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-2;S3. Using the reactive ion etching process, etch the central window and the silicon nitride or silicon oxide at the freezing area on the silicon nitride layer on the back of the wafer B-1, and then turn the back of the wafer upward. It was soaked in acetone successively, and finally rinsed with acetone to remove the photoresist to obtain wafer B-2;
优选的,所述冷冻层半导体制冷薄膜的长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;Preferably, the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;
S4.将晶圆B-2的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,直至裸漏的基底硅完全腐蚀完,取出晶圆2用大量去离子水冲洗后吹干,得到晶圆B-3;S4. Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;
优选的,所述氢氧化钾溶液的质量百分比浓度为20%;刻蚀的温度为70-90℃,刻蚀的时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;
更优选的,刻蚀的温度为80℃;刻蚀的时间为2h;More preferably, the etching temperature is 80°C; the etching time is 2h;
S5.利用PECVD工艺,在晶圆B-3腐蚀后的硅片上正面生长氧化硅或氮化硅,得到晶圆B-4;S5. Using the PECVD process, silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
优选的,氧化硅或氮化硅的厚度为0.5-5μm;Preferably, the thickness of silicon oxide or silicon nitride is 0.5-5 μm;
S6.利用光刻工艺,将金属薄膜图案从光刻掩膜版转移到晶圆B-4的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-5;S6. Using the photolithography process, transfer the metal film pattern from the photolithography mask to the front side of the wafer B-4, then develop it in a positive-gel developer, and then rinse the surface with deionized water to obtain the wafer B- 5;
S7.利用直流磁控溅射,在晶圆B-5的正面溅射一层导电金属薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属薄膜,得到晶圆B-6;S7. Use DC magnetron sputtering to sputter a conductive metal film on the front of wafer B-5, then put the front of wafer B-7 into acetone to soak and peel, and finally rinse with deionized water , remove the photoresist and leave the metal film to obtain wafer B-6;
优选的,所述导电金属采用的是金、银或铜,厚度为50nm-300nm;Preferably, the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;
S8.利用光刻工艺,将n型半导体图案从光刻掩膜版转移到晶圆B-6的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-7;S8. Using the photolithography process, the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;
优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
S9.用射频磁控溅射,在晶圆B-7的正面溅射一层n型半导体制冷薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下n型半导体制冷薄膜,得到晶圆B-8;S9. Use RF magnetron sputtering to sputter a layer of n-type semiconductor refrigeration film on the front side of wafer B-7, then put the front side of wafer B-7 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the n-type semiconductor refrigeration film to obtain wafer B-8;
优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
S10.利用光刻工艺,将p型半导体图案从光刻掩膜版转移到晶圆B-8的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-9;S10. Using the photolithography process, transfer the p-type semiconductor pattern from the photolithography mask to the front side of the wafer B-8, and then develop it in a positive gel developer, and then rinse and clean the surface with deionized water to obtain wafer B -9;
优选的,所述p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Preferably, the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
S11.利用射频磁控溅射,在晶圆B-9的正面溅射一层p型半导体制冷薄膜,然后将晶圆B-9的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下p型半导体制冷薄膜,得到晶圆B-10;S11. Use RF magnetron sputtering to sputter a p-type semiconductor refrigeration film on the front of wafer B-9, then put the front of wafer B-9 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the p-type semiconductor refrigeration film to obtain wafer B-10;
优选的,所述p型半导体采用的是碲化铋或碲化锑;Preferably, the p-type semiconductor adopts bismuth telluride or antimony telluride;
S12.利用PECVD工艺,在晶圆B-10的半导体制冷薄膜生长一层氮化硅或氧化硅或氧化 铝作为绝缘层,得到晶圆B-11;S12. utilize the PECVD process to grow a layer of silicon nitride or silicon oxide or aluminum oxide on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;
优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;
S13.利用电子束蒸发,在晶圆B-11的正面蒸镀一层金属加热丝,然后将晶圆B-11的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属加热丝,得到晶圆B-12;S13. Use electron beam evaporation to evaporate a layer of metal heating wire on the front of wafer B-11, then put the front of wafer B-11 into acetone to soak and peel, and finally rinse with deionized water to remove Photoresist, leaving the metal heating wire to obtain wafer B-12;
优选的,所述金属加热丝的金属为金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;所述金属加热丝的厚度为50nm-500nm;Preferably, the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;
S14.利用PECVD工艺,在晶圆B-12的金属加热丝上生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-13;S14. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the metal heating wire of wafer B-12 as an insulating layer to obtain wafer B-13;
优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;
S15.利用紫外激光直写光刻工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆B-13的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-14;S15. Use the UV laser direct writing lithography process to transfer the small hole pattern of the central window from the lithography mask to the front side of the wafer B-13, then develop it in a positive gel developer, and then rinse it with deionized water. surface to obtain wafer B-14;
优选的,所述紫外激光直写工艺的所用光刻胶为AZ5214E;输出功率为260W/us;Preferably, the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;
S16.利用反应离子刻蚀工艺,在晶圆B-14的背面的小孔处的氮化硅或氧化硅刻蚀,然后将晶圆B-14的正面朝上放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-15;S16. Using the reactive ion etching process, the silicon nitride or silicon oxide is etched at the small holes on the back of the wafer B-14, and then the wafer B-14 is soaked in acetone with the front side up, and finally used Rinse with acetone, remove the photoresist, and obtain wafer B-15;
优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;
S17.将晶圆B-15进行激光划片,分成独立芯片即为下片。S17. The wafer B-15 is laser diced and divided into independent chips, which are the next wafers.
本发明提供一种所述透射电镜高分辨原位液相冷冻芯片的制备方法,其特征在于,The present invention provides a method for preparing the transmission electron microscope high-resolution in-situ liquid phase cryochip, which is characterized in that:
所述上片的制备方法为,The preparation method of the top sheet is,
S1.利用光刻工艺,将中心视窗图案从光刻掩膜版转移到两面带有氮化硅或氧化硅层的Si(100)晶圆A,然后在正胶显影液中显影得到晶圆A-1;S1. Using the photolithography process, transfer the central window pattern from the photolithography mask to the Si(100) wafer A with silicon nitride or silicon oxide layers on both sides, and then develop the wafer in a positive film developer A-1;
优选的,光刻工艺为在紫外光刻机的hard contact模式下曝光;所述氮化硅或氧化硅层的厚度5-200nm;显影的时间为50s;Preferably, the photolithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;
更优选的,曝光的时间为15s;More preferably, the exposure time is 15s;
S2.利用反应离子刻蚀工艺,在所述晶圆A-1的正面的氮化硅层上刻蚀出中心视窗,然后将晶圆A-1的正面朝上放入丙酮浸泡,最后用大量去离子水冲洗,去除光刻胶,得到晶圆A-2;S2. Using the reactive ion etching process, a central window is etched on the silicon nitride layer on the front side of the wafer A-1, and then the front side of the wafer A-1 is put into acetone to soak, and finally a large amount of Rinse with deionized water to remove the photoresist to obtain wafer A-2;
S3.利用紫外激光直写工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆A-2的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-3;S3. Using the UV laser direct writing process, transfer the small hole pattern of the center window from the photolithography mask to the front side of the wafer A-2, and then develop it in a positive film developer, and then rinse and clean the surface with deionized water. Obtain wafer A-3;
优选的,所述显影的时间为50s;Preferably, the development time is 50s;
S4.利用反应离子刻蚀工艺,在晶圆A-3的背面的小孔处的氮化硅厚度刻蚀至10nm-15nm,然后将晶圆A-3的正面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆A-4;S4. Using the reactive ion etching process, the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;
S5.将晶圆A-4的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,刻蚀直至正面只留下薄膜窗口,取出晶圆A-4用大量去离子水冲洗,得到晶圆A-5;S5. Put the back side of wafer A-4 into potassium hydroxide solution for wet etching, and etch until only the film window is left on the front side, take out wafer A-4 and rinse with a large amount of deionized water to obtain a crystal circle A-5;
优选的,所述氢氧化钾溶液的质量百分比浓度为20%;所述刻蚀的温度为80℃,时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;
更优选的,刻蚀的时间为2h;More preferably, the time of etching is 2h;
S6.利用光刻工艺,将键合层图案从光刻掩膜版转移到晶圆A-5的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-6;S6. Using the photolithography process, transfer the bonding layer pattern from the photolithography mask to the front side of wafer A-5, then develop it in a positive-gel developer, and then rinse and clean the surface with deionized water to obtain wafer A -6;
优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;所述显影的时间为50s;Preferably, the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;
更优选的,所述曝光时间为15s;More preferably, the exposure time is 15s;
S7.利用热蒸发镀膜工艺,将晶圆A-6蒸镀金属键合材料形成金属键合层,得到晶圆A-7;S7. Using the thermal evaporation coating process, the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;
优选的,所述金属为低熔点金属;所述金属键合层的厚度为50-2000nm;Preferably, the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;
更优选的,所述金属为In、Sn或Al;More preferably, the metal is In, Sn or Al;
S8.将晶圆A-7进行激光划片,分成独立芯片即为上片;S8. Laser scribing the wafer A-7, and dividing it into independent chips is the loading;
所述下片的制备方法为,The preparation method of the lower tablet is,
S1.准备两面带有氮化硅或氧化硅层的Si(100)晶圆B;S1. Prepare Si(100) wafer B with silicon nitride or silicon oxide layers on both sides;
优选的,所述氮化硅或氧化硅层厚度5-200nm;Preferably, the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
S2.利用光刻工艺,将冷冻区载膜图案从光刻掩膜版转移到上述晶圆的正面,然后在正胶显影液中显影,再用去离子水清洗表面得到晶圆B-1;S2. Using the photolithography process, transfer the film carrier pattern in the freezing area from the photolithography mask to the front side of the above-mentioned wafer, then develop it in a positive-gel developer, and then clean the surface with deionized water to obtain wafer B-1;
优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;光刻工艺中使用的光刻胶为AZ5214E;显影的时间为65s;Preferably, the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;
更优选的,曝光的时间为20s;More preferably, the exposure time is 20s;
S3.利用反应离子刻蚀工艺,在晶圆B-1的背面的氮化硅层上刻蚀出中心视窗、冷冻区域处的氮化硅或氧化硅刻蚀掉,然后将晶圆背面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-2;S3. Using the reactive ion etching process, etch the central window and the silicon nitride or silicon oxide at the freezing area on the silicon nitride layer on the back of the wafer B-1, and then turn the back of the wafer upward. It was soaked in acetone successively, and finally rinsed with acetone to remove the photoresist to obtain wafer B-2;
优选的,所述冷冻层半导体制冷薄膜的长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;Preferably, the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;
S4.将晶圆B-2的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,直至裸漏的基底硅完全腐蚀完,取出晶圆2用大量去离子水冲洗后吹干,得到晶圆B-3;S4. Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;
优选的,所述氢氧化钾溶液的质量百分比浓度为20%;刻蚀的温度为70-90℃,刻蚀的时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;
更优选的,刻蚀的温度为80℃;刻蚀的时间为2h;More preferably, the etching temperature is 80°C; the etching time is 2h;
S5.利用PECVD工艺,在晶圆B-3腐蚀后的硅片上正面生长氧化硅或氮化硅,得到晶圆B-4;S5. Using the PECVD process, silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
优选的,氧化硅或氮化硅的厚度为0.5-5μm;Preferably, the thickness of silicon oxide or silicon nitride is 0.5-5 μm;
S6.利用光刻工艺,将金属薄膜图案从光刻掩膜版转移到晶圆B-4的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-5;S6. Using the photolithography process, transfer the metal thin film pattern from the photolithography mask to the front side of the wafer B-4, then develop it in a positive-gel developer, and then rinse and clean the surface with deionized water to obtain the wafer B- 5;
S7.利用直流磁控溅射,在晶圆B-5的正面溅射一层导电金属薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属薄膜,得到晶圆B-6;S7. Use DC magnetron sputtering to sputter a conductive metal film on the front of wafer B-5, then put the front of wafer B-7 into acetone to soak and peel, and finally rinse with deionized water , remove the photoresist and leave the metal film to obtain wafer B-6;
优选的,所述导电金属采用的是金、银或铜,厚度为50nm-300nm;Preferably, the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;
S8.利用光刻工艺,将n型半导体图案从光刻掩膜版转移到晶圆B-6的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-7;S8. Using the photolithography process, the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;
优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
S9.用射频磁控溅射,在晶圆B-7的正面溅射一层n型半导体制冷薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下n型半导体制冷薄膜,得到晶圆B-8;S9. Use RF magnetron sputtering to sputter a layer of n-type semiconductor refrigeration film on the front side of wafer B-7, then put the front side of wafer B-7 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the n-type semiconductor refrigeration film to obtain wafer B-8;
优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
S10.利用光刻工艺,将p型半导体图案从光刻掩膜版转移到晶圆B-8的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-9;S10. Using the photolithography process, transfer the p-type semiconductor pattern from the photolithography mask to the front side of the wafer B-8, then develop it in a positive-gel developer, and then rinse the surface with deionized water to obtain wafer B -9;
优选的,所述p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Preferably, the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
S11.利用射频磁控溅射,在晶圆B-9的正面溅射一层p型半导体制冷薄膜,然后将晶圆B-9的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下p型半导体制冷薄膜,得到晶圆B-10;S11. Use RF magnetron sputtering to sputter a p-type semiconductor refrigeration film on the front of wafer B-9, then put the front of wafer B-9 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the p-type semiconductor refrigeration film to obtain wafer B-10;
优选的,所述p型半导体采用的是碲化铋或碲化锑;Preferably, the p-type semiconductor adopts bismuth telluride or antimony telluride;
S12.利用PECVD工艺,在晶圆B-10的半导体制冷薄膜生长一层氮化硅或氧化硅或氧化 铝作为绝缘层,得到晶圆B-11;S12. utilize the PECVD process to grow a layer of silicon nitride or silicon oxide or aluminum oxide on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;
优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;
S13.利用电子束蒸发,在晶圆B-11的正面蒸镀一层金属加热丝,然后将晶圆B-11的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属加热丝,得到晶圆B-12;S13. Use electron beam evaporation to evaporate a layer of metal heating wire on the front side of wafer B-11, then put the front side of wafer B-11 into acetone to soak and peel, and finally rinse with deionized water to remove Photoresist, leaving the metal heating wire to obtain wafer B-12;
优选的,所述金属加热丝的金属为金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;所述金属加热丝的厚度为50nm-500nm;Preferably, the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;
S14.利用PECVD工艺,在晶圆B-12的金属加热丝上生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-13;S14. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the metal heating wire of wafer B-12 as an insulating layer to obtain wafer B-13;
优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;
S15.利用紫外激光直写光刻工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆B-13的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-14;S15. Using the UV laser direct writing lithography process, the pinhole pattern of the central window is transferred from the lithography mask to the front side of the wafer B-13, then developed in a positive-gel developer, and then rinsed with deionized water. surface to obtain wafer B-14;
优选的,所述紫外激光直写工艺的所用光刻胶为AZ5214E;输出功率为260W/us;Preferably, the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;
S16.利用反应离子刻蚀工艺,在晶圆B-14的背面的小孔处的氮化硅或氧化硅刻蚀,然后将晶圆B-14的正面朝上放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-15;S16. Using the reactive ion etching process, the silicon nitride or silicon oxide is etched at the small holes on the back of the wafer B-14, and then the wafer B-14 is soaked in acetone with the front side up, and finally used Rinse with acetone, remove the photoresist, and obtain wafer B-15;
优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;
S17.将晶圆B-15进行激光划片,分成独立芯片即为下片;S17. Laser scribing the wafer B-15, and dividing it into independent chips is the next chip;
组装:将所得上片和下片在显微镜下进行组装,使上片和下片的中心视窗对齐即可。Assembly: Assemble the obtained upper and lower films under a microscope, and align the central windows of the upper and lower films.
所述小孔通过刻蚀绝缘层1和绝缘层2和支撑层而成。中心视窗2沉积了多层氮化硅(支撑层、绝缘层1和绝缘层2),氮化硅厚度过大,需要刻蚀使视窗氮化硅变薄,以便用于电镜观察。The small holes are formed by etching the insulating layer 1, the insulating layer 2 and the support layer. Multiple layers of silicon nitride (support layer, insulating layer 1 and insulating layer 2) are deposited on the central window 2. The thickness of the silicon nitride is too large and requires etching to thin the window silicon nitride for electron microscope observation.
所述芯片具有控温范围大(温度区间可达-120℃到+100℃,最高可达+1000度,),变温速率快,可以实现原位动态观测的优点。而常规的产品只有加热升温或者冷冻降温单一功能。The chip has the advantages of a large temperature control range (the temperature range can reach -120°C to +100°C, and the highest can reach +1000°C), the temperature changing rate is fast, and in-situ dynamic observation can be realized. The conventional products only have a single function of heating and cooling or freezing and cooling.
本发明的芯片控温区域小(100μm*100μm-500μm*500μm区域),且设计隔热处理,热传递小,所以可以实现微区快速控温。The temperature control area of the chip of the invention is small (100μm*100μm-500μm*500μm area), and the heat insulation treatment is designed, so that the heat transfer is small, so the micro-area rapid temperature control can be realized.
图1是本发明芯片的下片的背面孔道示意图。FIG. 1 is a schematic diagram of the back surface channel of the lower part of the chip of the present invention.
图2是本发明芯片的下片的正面结构示意图。FIG. 2 is a schematic view of the front structure of the lower part of the chip of the present invention.
图3是本发明芯片的各层结构示意图。FIG. 3 is a schematic diagram of the structure of each layer of the chip of the present invention.
图4是本发明芯片组装后的结构示意图。FIG. 4 is a schematic structural diagram of the assembled chip of the present invention.
图5是本发明芯片的上片中心视窗的放大图。FIG. 5 is an enlarged view of the upper-chip center window of the chip of the present invention.
图6是本发明芯片的下片中心视窗的放大图。FIG. 6 is an enlarged view of the bottom center window of the chip of the present invention.
图7是使用本发明芯片观测到的样品的电镜图。FIG. 7 is an electron microscope image of a sample observed using the chip of the present invention.
图8是使用本发明芯片得到的温度标准曲线图。Fig. 8 is a temperature standard curve diagram obtained by using the chip of the present invention.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention. If no specific technology or condition is indicated in the examples, the technology or condition described in the literature in the field or the product specification is used. The reagents or instruments used without the manufacturer's indication are conventional products that can be obtained from the market.
一种透射电镜高分辨原位液相变温芯片,其结构为上片和下片通过金属键合层组合,自封闭形成一个超薄的腔室;上片和下片的材质均为两面有氮化硅或氧化硅的硅基片,上片有两个注样口和一个中心视窗1,其特征在于,下片设置有支撑层、冷冻层、绝缘层1、加热层、绝缘层2、孔道以及中心视窗2;冷冻层设置有四个接触电极、不少于一级的半导体 制冷薄膜以及导电金属薄膜,其中四个接触电极置于芯片的边缘;在中心视窗2以及半导体制冷薄膜所在区域,硅腐蚀掉后留下孔道,支撑层覆盖在孔道上方;半导体制冷薄膜及导电金属薄膜均置于孔道上的支撑层上,并不直接与硅基片接触;以中心视窗2为中心,在支撑层上沉积一圈金属薄膜;半导体制冷薄膜的前端搭在所述金属薄膜上,后端与冷冻层上的四个接触电极相连;如果为至少两级半导体制冷薄膜,则其后端依次用金属薄膜连接各级半导体制冷薄膜,直至最后一级半导体制冷薄膜与冷冻层上的四个接触电极相连;冷冻层与加热层通过绝缘层1隔开,加热层与外界通过绝缘层2隔开;加热层有两个接触电极及螺旋环形加热丝,加热丝位于半导体制冷薄膜的上方;A high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy, the structure of which is that an upper sheet and a lower sheet are combined by a metal bonding layer to form an ultra-thin chamber by self-sealing; the upper sheet and the lower sheet are made of nitrogen on both sides A silicon substrate made of silicon carbide or silicon oxide, the upper sheet has two injection ports and a central viewing window 1, and is characterized in that the lower sheet is provided with a support layer, a freezing layer, an insulating layer 1, a heating layer, an insulating layer 2, and a channel. And the central window 2; the freezing layer is provided with four contact electrodes, no less than one level of semiconductor refrigeration film and conductive metal film, wherein the four contact electrodes are placed on the edge of the chip; in the central window 2 and the area where the semiconductor refrigeration film is located, After the silicon is etched away, a channel is left, and the support layer covers the channel; the semiconductor refrigeration film and the conductive metal film are placed on the support layer on the channel, and are not in direct contact with the silicon substrate; the center window 2 is centered on the support layer. A circle of metal film is deposited on the layer; the front end of the semiconductor refrigeration film is placed on the metal film, and the rear end is connected to the four contact electrodes on the freezing layer; if it is at least two-stage semiconductor refrigeration film, the rear end is sequentially made of metal The film connects all levels of semiconductor refrigeration films until the last level of semiconductor refrigeration films is connected to the four contact electrodes on the freezing layer; the freezing layer and the heating layer are separated by the insulating layer 1, and the heating layer is separated from the outside by the insulating layer 2; heating The layer has two contact electrodes and a spiral annular heating wire, and the heating wire is located above the semiconductor refrigeration film;
所述上片的面积略小于下片的面积,上片的中心视窗1和下片的中心视窗2对齐,中心视窗1和中心视窗2上均有多个小孔。The area of the upper sheet is slightly smaller than that of the lower sheet, the central window 1 of the upper sheet and the central window 2 of the lower sheet are aligned, and both the central window 1 and the central window 2 have a plurality of small holes.
进一步,所述下片的外形尺寸为2*2-10*10mm;优选的,所述下片的外形尺寸为4*8mm;Further, the outer dimension of the lower piece is 2*2-10*10mm; preferably, the outer dimension of the lower piece is 4*8mm;
任选的,金属键合层的厚度为50nm-2000nm;金属键合层的材料为低熔点金属;优选的,金属键合层的材料为In、Sn或Al;Optionally, the thickness of the metal bonding layer is 50nm-2000nm; the material of the metal bonding layer is a low melting point metal; preferably, the material of the metal bonding layer is In, Sn or Al;
任选的,所述氮化硅或氧化硅的厚度为5-200nm;Optionally, the thickness of the silicon nitride or silicon oxide is 5-200nm;
任选的,所述硅基片的厚度为50-500μm。Optionally, the thickness of the silicon substrate is 50-500 μm.
进一步,所述支撑层上沉积一圈回字形金属薄膜;Further, a circle-shaped metal film is deposited on the support layer;
任选的,所述支撑层为氮化硅或氧化硅,厚度为0.5-5μm。Optionally, the support layer is silicon nitride or silicon oxide with a thickness of 0.5-5 μm.
进一步,所述冷冻层设置为两组等效电路,所述两组等效电路分别使用单独的电流源表和电压源表控制;所述两组等效电路中的一组回路负责供电制冷,另一组回路负责实时监控半导体制冷时的电流值;Further, the freezing layer is set as two sets of equivalent circuits, and the two sets of equivalent circuits are controlled by separate current source meters and voltage source meters respectively; a set of loops in the two sets of equivalent circuits is responsible for power supply and cooling, Another set of loops is responsible for real-time monitoring of the current value of semiconductor refrigeration;
任选的,所述冷冻层的半导体制冷薄膜的形状为规则矩形;长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;优选的,所述半导体制冷薄膜中的半导体为n型半导体和p型半导体,其中n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Optionally, the shape of the semiconductor refrigeration film of the freezing layer is a regular rectangle; the length is 0.2-0.8mm, the width is 0.1-0.4mm, and the thickness is 50nm-500nm; preferably, the semiconductor in the semiconductor refrigeration film is n-type semiconductors and p-type semiconductors, where n-type semiconductors are n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide; is polysilicon, p-type bismuth telluride, p-type silicon germanium, or p-type antimony telluride;
任选的,所述导电金属薄膜中的导电金属采用的是金、银或铜,厚度为50nm-300nm;Optionally, the conductive metal in the conductive metal film is gold, silver or copper, with a thickness of 50nm-300nm;
任选的,所述导电金属薄膜的外方形尺寸为100μm*100μm-500μm*500μm,内方形尺寸为5μm*5μm-100μm*100μm。Optionally, the size of the outer square of the conductive metal film is 100 μm*100 μm-500 μm*500 μm, and the size of the inner square is 5 μm*5 μm-100 μm*100 μm.
进一步,所述绝缘层1和绝缘层2均为一层,厚度为30-150nm;优选的,绝缘层1和绝缘层2的材质均为氮化硅或氧化硅或氧化铝。Further, both the insulating layer 1 and the insulating layer 2 are one layer, and the thickness is 30-150 nm; preferably, the insulating layer 1 and the insulating layer 2 are made of silicon nitride, silicon oxide or aluminum oxide.
进一步,所述加热层的螺旋环形加热丝的外径为0.15-0.5mm,厚度为50nm-500nm;Further, the outer diameter of the spiral annular heating wire of the heating layer is 0.15-0.5mm, and the thickness is 50nm-500nm;
任选的,所述螺旋环形加热丝采用的是金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;Optionally, the spiral annular heating wire adopts metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metallic molybdenum carbide;
任选的,所述加热层上的螺旋环形加热丝的形状较为对称,加热丝相互间留有间隙,互不连接;加热层的中心的加热丝置于中间绝缘层上,并不直接与冷冻层接触。Optionally, the shape of the helical annular heating wire on the heating layer is relatively symmetrical, and the heating wires are left with gaps and are not connected to each other; the heating wire in the center of the heating layer is placed on the intermediate insulating layer, and is not directly connected to the freezing layer contact.
进一步,所述孔道为方形;优选的,孔道的长为4-7mm;宽为0.25-0.9mm;Further, the channel is square; preferably, the length of the channel is 4-7mm; the width is 0.25-0.9mm;
任选的,所述中心视窗1和中心视窗2为方形中心视窗;优选的,所述方形中心视窗的大小为5μm*5μm-100μm*100μm;更优选的,所述方形中心视窗的大小为20μm*50μm;Optionally, the central window 1 and the central window 2 are square central windows; preferably, the size of the square central window is 5 μm*5 μm-100 μm*100 μm; more preferably, the size of the square central window is 20 μm *50μm;
任选的,所述小孔的大小为0.5μm-5μm。Optionally, the size of the pores is 0.5 μm-5 μm.
所述上片的制备方法为,The preparation method of the top sheet is,
S1.利用光刻工艺,将中心视窗图案从光刻掩膜版转移到两面带有氮化硅或氧化硅层的Si(100)晶圆A,然后在正胶显影液中显影得到晶圆A-1;S1. Using the photolithography process, transfer the central window pattern from the photolithography mask to the Si(100) wafer A with silicon nitride or silicon oxide layers on both sides, and then develop the wafer in a positive film developer A-1;
优选的,光刻工艺为在紫外光刻机的hard contact模式下曝光;所述氮化硅或氧化硅层的厚度5-200nm;显影的时间为50s;Preferably, the photolithography process is exposure in the hard contact mode of an ultraviolet photolithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;
更优选的,曝光的时间为15s;More preferably, the exposure time is 15s;
S2.利用反应离子刻蚀工艺,在所述晶圆A-1的正面的氮化硅层上刻蚀出中心视窗,然 后将晶圆A-1的正面朝上放入丙酮浸泡,最后用大量去离子水冲洗,去除光刻胶,得到晶圆A-2;S2. Using the reactive ion etching process, a central window is etched on the silicon nitride layer on the front side of the wafer A-1, and then the front side of the wafer A-1 is put into acetone to soak, and finally a large amount of Rinse with deionized water to remove the photoresist to obtain wafer A-2;
S3.利用紫外激光直写工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆A-2的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-3;S3. Using the UV laser direct writing process, transfer the small hole pattern of the central window from the photolithography mask to the front side of the wafer A-2, then develop it in a positive film developer, and then rinse the surface with deionized water. Obtain wafer A-3;
优选的,所述显影的时间为50s;Preferably, the development time is 50s;
S4.利用反应离子刻蚀工艺,在晶圆A-3的背面的小孔处的氮化硅厚度刻蚀至10nm-15nm,然后将晶圆A-3的正面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆A-4;S4. Using the reactive ion etching process, the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;
S5.将晶圆A-4的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,刻蚀直至正面只留下薄膜窗口,取出晶圆A-4用大量去离子水冲洗,得到晶圆A-5;S5. Put the back side of wafer A-4 into potassium hydroxide solution for wet etching, and etch until only the film window is left on the front side, take out wafer A-4 and rinse with a large amount of deionized water to obtain a crystal circle A-5;
优选的,所述氢氧化钾溶液的质量百分比浓度为20%;所述刻蚀的温度为80℃,时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;
更优选的,刻蚀的时间为2h;More preferably, the time of etching is 2h;
S6.利用光刻工艺,将键合层图案从光刻掩膜版转移到晶圆A-5的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-6;S6. Using the photolithography process, transfer the bonding layer pattern from the photolithography mask to the front side of wafer A-5, then develop it in a positive-gel developer, and then rinse and clean the surface with deionized water to obtain wafer A -6;
优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;所述显影的时间为50s;Preferably, the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;
更优选的,所述曝光时间为15s;More preferably, the exposure time is 15s;
S7.利用热蒸发镀膜工艺,将晶圆A-6蒸镀金属键合材料形成金属键合层,得到晶圆A-7;S7. Using the thermal evaporation coating process, the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;
优选的,所述金属为低熔点金属;所述金属键合层的厚度为50-2000nm;Preferably, the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;
更优选的,所述金属为In、Sn或Al;More preferably, the metal is In, Sn or Al;
S8.将晶圆A-7进行激光划片,分成独立芯片即为上片;S8. Laser scribing the wafer A-7, and dividing it into independent chips is the loading;
所述下片的制备方法为,The preparation method of the lower tablet is,
S1.准备两面带有氮化硅或氧化硅层的Si(100)晶圆B;S1. Prepare Si(100) wafer B with silicon nitride or silicon oxide layers on both sides;
优选的,所述氮化硅或氧化硅层厚度5-200nm;Preferably, the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
S2.利用光刻工艺,将冷冻区载膜图案从光刻掩膜版转移到上述晶圆的正面,然后在正胶显影液中显影,再用去离子水清洗表面得到晶圆B-1;S2. Using the photolithography process, transfer the film carrier pattern in the freezing zone from the photolithography mask to the front side of the above-mentioned wafer, then develop it in a positive-gel developer, and then clean the surface with deionized water to obtain wafer B-1;
优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;光刻工艺中使用的光刻胶为AZ5214E;显影的时间为65s;Preferably, the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;
更优选的,曝光的时间为20s;More preferably, the exposure time is 20s;
S3.利用反应离子刻蚀工艺,在晶圆B-1的背面的氮化硅层上刻蚀出中心视窗、冷冻区域处的氮化硅或氧化硅刻蚀掉,然后将晶圆背面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-2;S3. Using the reactive ion etching process, etch the central window and the silicon nitride or silicon oxide at the freezing area on the silicon nitride layer on the back of the wafer B-1, and then turn the back of the wafer upward. It was soaked in acetone successively, and finally rinsed with acetone to remove the photoresist to obtain wafer B-2;
优选的,所述冷冻层半导体制冷薄膜的长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;Preferably, the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;
S4.将晶圆B-2的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,直至裸漏的基底硅完全腐蚀完,取出晶圆2用大量去离子水冲洗后吹干,得到晶圆B-3;S4. Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;
优选的,所述氢氧化钾溶液的质量百分比浓度为20%;刻蚀的温度为70-90℃,刻蚀的时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;
更优选的,刻蚀的温度为80℃;刻蚀的时间为2h;More preferably, the etching temperature is 80°C; the etching time is 2h;
S5.利用PECVD工艺,在晶圆B-3腐蚀后的硅片上正面生长氧化硅或氮化硅,得到晶圆B-4;S5. Using the PECVD process, silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
优选的,氧化硅或氮化硅的厚度为0.5-5μm;Preferably, the thickness of silicon oxide or silicon nitride is 0.5-5 μm;
S6.利用光刻工艺,将金属薄膜图案从光刻掩膜版转移到晶圆B-4的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-5;S6. Using the photolithography process, transfer the metal film pattern from the photolithography mask to the front side of the wafer B-4, then develop it in a positive-gel developer, and then rinse the surface with deionized water to obtain the wafer B- 5;
S7.利用直流磁控溅射,在晶圆B-5的正面溅射一层导电金属薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属薄膜,得到晶圆B-6;S7. Use DC magnetron sputtering to sputter a conductive metal film on the front of wafer B-5, then put the front of wafer B-7 into acetone to soak and peel, and finally rinse with deionized water , remove the photoresist and leave the metal film to obtain wafer B-6;
优选的,所述导电金属采用的是金、银或铜,厚度为50nm-300nm;Preferably, the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;
S8.利用光刻工艺,将n型半导体图案从光刻掩膜版转移到晶圆B-6的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-7;S8. Using the photolithography process, the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;
优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
S9.用射频磁控溅射,在晶圆B-7的正面溅射一层n型半导体制冷薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下n型半导体制冷薄膜,得到晶圆B-8;S9. Use RF magnetron sputtering to sputter a layer of n-type semiconductor refrigeration film on the front side of wafer B-7, then put the front side of wafer B-7 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the n-type semiconductor refrigeration film to obtain wafer B-8;
优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
S10.利用光刻工艺,将p型半导体图案从光刻掩膜版转移到晶圆B-8的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-9;S10. Using the photolithography process, transfer the p-type semiconductor pattern from the photolithography mask to the front side of the wafer B-8, and then develop it in a positive gel developer, and then rinse and clean the surface with deionized water to obtain wafer B -9;
优选的,所述p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Preferably, the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
S11.利用射频磁控溅射,在晶圆B-9的正面溅射一层p型半导体制冷薄膜,然后将晶圆B-9的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下p型半导体制冷薄膜,得到晶圆B-10;S11. Use RF magnetron sputtering to sputter a p-type semiconductor refrigeration film on the front of wafer B-9, then put the front of wafer B-9 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the p-type semiconductor refrigeration film to obtain wafer B-10;
优选的,所述p型半导体采用的是碲化铋或碲化锑;Preferably, the p-type semiconductor adopts bismuth telluride or antimony telluride;
S12.利用PECVD工艺,在晶圆B-10的半导体制冷薄膜生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-11;S12. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;
优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;
S13.利用电子束蒸发,在晶圆B-11的正面蒸镀一层金属加热丝,然后将晶圆B-11的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属加热丝,得到晶圆B-12;S13. Use electron beam evaporation to evaporate a layer of metal heating wire on the front of wafer B-11, then put the front of wafer B-11 into acetone to soak and peel, and finally rinse with deionized water to remove Photoresist, leaving the metal heating wire to obtain wafer B-12;
优选的,所述金属加热丝的金属为金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;所述金属加热丝的厚度为50nm-500nm;Preferably, the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;
S14.利用PECVD工艺,在晶圆B-12的金属加热丝上生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-13;S14. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the metal heating wire of wafer B-12 as an insulating layer to obtain wafer B-13;
优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;
S15.利用紫外激光直写光刻工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆B-13的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-14;S15. Using the UV laser direct writing lithography process, the pinhole pattern of the central window is transferred from the lithography mask to the front side of the wafer B-13, then developed in a positive-gel developer, and then rinsed with deionized water. surface to obtain wafer B-14;
优选的,所述紫外激光直写工艺的所用光刻胶为AZ5214E;输出功率为260W/us;Preferably, the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;
S16.利用反应离子刻蚀工艺,在晶圆B-14的背面的小孔处的氮化硅或氧化硅刻蚀,然后将晶圆B-14的正面朝上放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-15;S16. Using the reactive ion etching process, the silicon nitride or silicon oxide is etched at the small holes on the back of the wafer B-14, and then the wafer B-14 is soaked in acetone with the front side up, and finally used Rinse with acetone, remove the photoresist, and obtain wafer B-15;
优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;
S17.将晶圆B-15进行激光划片,分成独立芯片即为下片;S17. Laser scribing the wafer B-15, and dividing it into independent chips is the next chip;
组装:将所得上片和下片在显微镜下进行组装,使上片和下片的中心视窗对齐即可。Assembly: Assemble the obtained upper and lower films under a microscope, and align the central windows of the upper and lower films.
按照图1-图6的结构,进行如下芯片的制作。其中1为透射电镜高分辨原位液相变温芯片;2为上片;3为下片;4为金属键合层;5为中心视窗;51为上片中心视窗;52为下片中心视窗;6为小孔;7为注样口;8为加热层,9为加热丝;10为加热丝的中心区域;11为四个接触电极;12为硅基片;13,14均为氮化硅或氧化硅层;15为支撑层;16为绝缘层1;17为绝缘层2;18为孔道;19为半导体制冷薄膜;191为n型半导体制冷薄膜;192为p型半导体制冷薄膜;20为导电金属薄膜。According to the structure of FIG. 1-FIG. 6, the following chips are fabricated. Among them, 1 is the high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy; 2 is the upper film; 3 is the lower film; 4 is the metal bonding layer; 5 is the central window; 51 is the central window of the upper film; 6 is the small hole; 7 is the injection port; 8 is the heating layer, 9 is the heating wire; 10 is the central area of the heating wire; 11 is the four contact electrodes; 12 is the silicon substrate; 13 and 14 are silicon nitride 15 is a support layer; 16 is an insulating layer 1; 17 is an insulating layer 2; 18 is a channel; 19 is a semiconductor refrigeration film; 191 is an n-type semiconductor refrigeration film; 192 is a p-type semiconductor refrigeration film; Conductive metal film.
实施例1:透射电镜高分辨原位液相变温芯片的制备Example 1: Preparation of high-resolution in-situ liquid phase temperature-changing chip for transmission electron microscopy
上片的制备方法为,The preparation method of the top sheet is,
S1.利用光刻工艺(在紫外光刻机的hard contact模式下曝光15s),将中心视窗图案从光刻掩膜版转移到两面带有氮化硅或氧化硅层的Si(100)晶圆A,然后在正胶显影液中显影50s得到晶圆A-1;所述氮化硅或氧化硅层的厚度5-200nm;S1. Using the photolithography process (exposure for 15s in the hard contact mode of the UV lithography machine), transfer the central window pattern from the photolithography mask to the Si(100) crystal with silicon nitride or silicon oxide layers on both sides Circle A, and then develop for 50s in a positive gel developer to obtain wafer A-1; the thickness of the silicon nitride or silicon oxide layer is 5-200nm;
S2.利用反应离子刻蚀工艺,在所述晶圆A-1的正面的氮化硅层上刻蚀出中心视窗,然后将晶圆A-1的正面朝上放入丙酮浸泡,最后用大量去离子水冲洗,去除光刻胶,得到晶圆A-2;S2. Using the reactive ion etching process, a central window is etched on the silicon nitride layer on the front side of the wafer A-1, and then the front side of the wafer A-1 is put into acetone to soak, and finally a large amount of Rinse with deionized water to remove the photoresist to obtain wafer A-2;
S3.利用紫外激光直写工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆A-2的正面,然后在正胶显影液中显影50s,再用去离子水冲洗清洗表面,得到晶圆A-3;S3. Using the UV laser direct writing process, transfer the pinhole pattern of the center window from the photolithography mask to the front side of wafer A-2, then develop it in a positive-gel developer for 50s, and then rinse the surface with deionized water. , to obtain wafer A-3;
S4.利用反应离子刻蚀工艺,在晶圆A-3的背面的小孔处的氮化硅厚度刻蚀至10nm-15nm,所述小孔的大小为0.5μm-5μm;然后将晶圆A-3的正面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆A-4;S4. Using reactive ion etching process, the thickness of silicon nitride at the small hole on the back of wafer A-3 is etched to 10nm-15nm, and the size of the small hole is 0.5μm-5μm; -3 was soaked in acetone with the front side facing up, and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;
S5.将晶圆A-4的背面朝上放入质量百分比浓度为20%的氢氧化钾溶液中进行湿法刻蚀(刻蚀的温度为80℃,时间为2h),刻蚀直至正面只留下薄膜窗口,取出晶圆A-4用大量去离子水冲洗,得到晶圆A-5;S5. Put the backside of wafer A-4 into a potassium hydroxide solution with a mass percentage concentration of 20% for wet etching (the etching temperature is 80° C. and the time is 2h), and the etching is performed until the front side is only Leaving the film window, take out wafer A-4 and rinse with a large amount of deionized water to obtain wafer A-5;
S6.利用光刻工艺(紫外光刻机的hard contact模式下曝光15s),将键合层图案从光刻掩膜版转移到晶圆A-5的正面,然后在正胶显影液中显影50s,再用去离子水冲洗清洗表面,得到晶圆A-6;S6. Using the photolithography process (exposure for 15s in the hard contact mode of the UV lithography machine), transfer the bonding layer pattern from the photolithography mask to the front side of the wafer A-5, and then develop it in the positive gel developer for 50s , and then rinse the surface with deionized water to obtain wafer A-6;
S7.利用热蒸发镀膜工艺,将晶圆A-6蒸镀金属键合材料形成厚度为50-2000nm的金属键合层,得到晶圆A-7;所述金属为低熔点金属;低熔点金属为In、Sn或Al;S7. Using the thermal evaporation coating process, the wafer A-6 is vapor-deposited with a metal bonding material to form a metal bonding layer with a thickness of 50-2000 nm to obtain wafer A-7; the metal is a low melting point metal; a low melting point metal is In, Sn or Al;
S8.将晶圆A-7进行激光划片,分成独立芯片即为上片;S8. Laser scribing the wafer A-7, and dividing it into independent chips is the loading;
所述下片的制备方法为,The preparation method of the lower tablet is,
S1.准备两面带有氮化硅或氧化硅层的Si(100)晶圆B;S1. Prepare Si(100) wafer B with silicon nitride or silicon oxide layers on both sides;
优选的,所述氮化硅或氧化硅层厚度5-200nm;Preferably, the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;
S2.利用光刻工艺(紫外光刻机的hard contact模式下曝光20s,光刻胶为AZ5214E),将冷冻区载膜图案从光刻掩膜版转移到上述晶圆的正面,然后在正胶显影液中显影65s,再用去离子水清洗表面得到晶圆B-1;S2. Using the photolithography process (exposure for 20s in the hard contact mode of the UV lithography machine, and the photoresist is AZ5214E), transfer the carrier film pattern in the freezing area from the photolithography mask to the front side of the above wafer, and then apply the positive photoresist After developing in the developer solution for 65s, the surface was cleaned with deionized water to obtain wafer B-1;
S3.利用反应离子刻蚀工艺,在晶圆B-1的背面的氮化硅层上刻蚀出中心视窗、冷冻区域处的氮化硅或氧化硅刻蚀掉,然后将晶圆背面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-2;使所述冷冻层半导体制冷薄膜的长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;S3. Using the reactive ion etching process, etch the central window and the silicon nitride or silicon oxide at the freezing area on the silicon nitride layer on the back of the wafer B-1, and then turn the back of the wafer upward. Soak in acetone successively, rinse with acetone at last, remove the photoresist, and obtain wafer B-2; the length of the frozen layer semiconductor refrigeration film is 0.2-0.8mm, the width is 0.1-0.4mm, and the thickness is 50nm -500nm;
S4.将晶圆B-2的背面朝上放入质量百分比浓度为20%的氢氧化钾溶液中进行湿法刻蚀(刻蚀的温度为80℃,刻蚀的时间为2h),直至裸漏的基底硅完全腐蚀完,取出晶圆2用大量去离子水冲洗后吹干,得到晶圆B-3;S4. Put the backside of wafer B-2 into a potassium hydroxide solution with a concentration of 20% by mass to carry out wet etching (the etching temperature is 80°C, and the etching time is 2h), until the bare After the leaked base silicon is completely etched, the wafer 2 is taken out, rinsed with a large amount of deionized water, and then blown dry to obtain wafer B-3;
S5.利用PECVD工艺,在晶圆B-3腐蚀后的硅片上正面生长厚度为0.5-5μm的氧化硅或氮化硅,得到晶圆B-4;S5. Using the PECVD process, silicon oxide or silicon nitride with a thickness of 0.5-5 μm is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;
S6.利用光刻工艺,将金属薄膜图案从光刻掩膜版转移到晶圆B-4的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-5;S6. Using the photolithography process, transfer the metal film pattern from the photolithography mask to the front side of the wafer B-4, then develop it in a positive-gel developer, and then rinse the surface with deionized water to obtain the wafer B- 5;
S7.利用直流磁控溅射,在晶圆B-5的正面溅射一层导电金属薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属薄膜,得到晶圆B-6;所述导电金属采用的是金、银或铜,厚度为50nm-300nm;S7. Use DC magnetron sputtering to sputter a conductive metal film on the front of wafer B-5, then put the front of wafer B-7 into acetone to soak and peel, and finally rinse with deionized water , remove the photoresist, leave the metal film, and obtain wafer B-6; the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;
S8.利用光刻工艺,将n型半导体图案从光刻掩膜版转移到晶圆B-6的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-7;所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;S8. Using the photolithography process, the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7; the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;
S9.用射频磁控溅射,在晶圆B-7的正面溅射一层n型半导体制冷薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下n型半导体 制冷薄膜,得到晶圆B-8;所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;S9. Use RF magnetron sputtering to sputter a layer of n-type semiconductor refrigeration film on the front side of wafer B-7, then put the front side of wafer B-7 into acetone to soak and peel, and finally use deionization Rinse with water, remove the photoresist, leave the n-type semiconductor refrigeration film, and obtain wafer B-8; the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type type zinc telluride or n-type bismuth selenide;
S10.利用光刻工艺,将p型半导体图案从光刻掩膜版转移到晶圆B-8的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-9;所述p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;S10. Using the photolithography process, transfer the p-type semiconductor pattern from the photolithography mask to the front side of the wafer B-8, and then develop it in a positive gel developer, and then rinse and clean the surface with deionized water to obtain wafer B -9; the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;
S11.利用射频磁控溅射,在晶圆B-9的正面溅射一层p型半导体制冷薄膜,然后将晶圆B-9的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下p型半导体制冷薄膜,得到晶圆B-10;所述p型半导体采用的是碲化铋或碲化锑;S11. Use RF magnetron sputtering to sputter a p-type semiconductor refrigeration film on the front of wafer B-9, then put the front of wafer B-9 into acetone to soak and peel, and finally use deionization Rinse with water, remove the photoresist, leave a p-type semiconductor refrigeration film, and obtain wafer B-10; the p-type semiconductor adopts bismuth telluride or antimony telluride;
S12.利用PECVD工艺,在晶圆B-10的半导体制冷薄膜生长一层厚度为30-150nm的氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-11;S12. Using the PECVD process, a layer of silicon nitride or silicon oxide or aluminum oxide with a thickness of 30-150 nm is grown on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;
S13.利用电子束蒸发,在晶圆B-11的正面蒸镀一层金属加热丝,然后将晶圆B-11的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属加热丝,得到晶圆B-12;所述金属加热丝的金属为金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;所述金属加热丝的厚度为50nm-500nm;S13. Use electron beam evaporation to evaporate a layer of metal heating wire on the front of wafer B-11, then put the front of wafer B-11 into acetone to soak and peel, and finally rinse with deionized water to remove Photoresist, leaving a metal heating wire to obtain wafer B-12; the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metallic molybdenum carbide; the The thickness of the metal heating wire is 50nm-500nm;
S14.利用PECVD工艺,在晶圆B-12的金属加热丝上生长一层厚度为30-150nm的氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-13;S14. Using the PECVD process, grow a layer of silicon nitride or silicon oxide or aluminum oxide with a thickness of 30-150nm on the metal heating wire of wafer B-12 as an insulating layer to obtain wafer B-13;
S15.利用紫外激光直写光刻工艺(光刻胶为AZ5214E;输出功率为260W/us),将中心视窗的小孔图案从光刻掩膜版转移到晶圆B-13的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-14;S15. Using the UV laser direct writing lithography process (the photoresist is AZ5214E; the output power is 260W/us), the small hole pattern of the center window is transferred from the photolithography mask to the front side of the wafer B-13, and then the Develop in a positive gel developer, and then rinse and clean the surface with deionized water to obtain wafer B-14;
S16.利用反应离子刻蚀工艺,在晶圆B-14的背面的小孔(小孔的大小为0.5μm-5μm)处的氮化硅或氧化硅刻蚀,然后将晶圆B-14的正面朝上放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-15;S16. Using the reactive ion etching process, silicon nitride or silicon oxide is etched at the small holes on the back of the wafer B-14 (the size of the small holes is 0.5 μm-5 μm), and then the small holes of the wafer B-14 are etched. Soak it in acetone face up, and finally rinse it with acetone to remove the photoresist to obtain wafer B-15;
S17.将晶圆B-15进行激光划片,分成独立芯片即为下片;S17. Laser scribing the wafer B-15, and dividing it into independent chips is the next chip;
组装:将所得上片和下片在显微镜下进行组装,使上片和下片的中心视窗对齐即可。Assembly: Assemble the obtained upper and lower films under a microscope, and align the central windows of the upper and lower films.
实施例2:透射电镜高分辨原位液相变温芯片的使用Example 2: The use of transmission electron microscope high-resolution in-situ liquid phase temperature change chip
将过饱和的氢氧化钙的水溶液(溶液中含有微量氢氧化钙颗粒)注入到实施例1制备得到的透射电镜高分辨原位液相变温芯片的注样口,通过外部控温设备,结合控温软件,将芯片温度设置到-30℃,得到图7的电镜图,从图7的A和B可以看出随温度升高,溶液温度升高,溶质溶解度逐渐降低,析出氢氧化钙固体,纳米颗粒为芯片温度升高过程中氢氧化钙固体析出。控制芯片通电量,可以实时监测控制芯片内溶液温度。对液相反应均可达到该温度范围。The supersaturated calcium hydroxide aqueous solution (containing trace calcium hydroxide particles in the solution) was injected into the injection port of the high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy prepared in Example 1. Warm software, set the chip temperature to -30 °C, and obtain the electron microscope image in Figure 7. It can be seen from A and B in Figure 7 that as the temperature increases, the solution temperature increases, the solute solubility gradually decreases, and calcium hydroxide solid is precipitated. Nanoparticles are calcium hydroxide solids precipitated during the increase in chip temperature. By controlling the power of the chip, the temperature of the solution in the chip can be monitored and controlled in real time. This temperature range can be reached for both liquid phase reactions.
实施例3:温度标准曲线Example 3: Temperature Standard Curve
该透射电镜高分辨原位液相变温芯片在使用前通过测温仪测定芯片在不同输出功率下制冷达到的温度,得到温度标准曲线,再通过精确调节电源设备的输出功率进行精确控温。结果见图8。图8的折线图斜率大致体现升降温速率5-6℃每秒,说明变温速率快。温度区间可达-120℃到+100℃,最高可达+1000度,说明本发明的芯片控温范围大,低温到高温都可以。而常规的产品只有加热升温或者冷冻降温单一功能。The transmission electron microscope high-resolution in-situ liquid phase temperature change chip is used to measure the temperature reached by the chip under different output powers by using a thermometer to obtain a temperature standard curve, and then accurately control the temperature by accurately adjusting the output power of the power supply equipment. The results are shown in Figure 8. The slope of the line graph in FIG. 8 roughly reflects the temperature change rate of 5-6°C per second, indicating that the temperature change rate is fast. The temperature range can reach -120°C to +100°C, and the maximum can reach +1000°C, indicating that the chip of the present invention has a large temperature control range, and can be used from low temperature to high temperature. The conventional products only have a single function of heating and cooling or freezing and cooling.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Variations, modifications, substitutions, and alterations to the above-described embodiments are possible within the scope of the present invention without departing from the scope of the present invention.
Claims (10)
- 一种透射电镜高分辨原位液相变温芯片,其结构为上片和下片通过金属键合层组合,自封闭形成一个超薄的腔室;上片和下片的材质均为两面有氮化硅或氧化硅的硅基片,上片有两个注样口和一个中心视窗1,其特征在于,下片设置有支撑层、冷冻层、绝缘层1、加热层、绝缘层2、孔道以及中心视窗2;冷冻层设置有四个接触电极、不少于一级的半导体制冷薄膜以及导电金属薄膜,其中四个接触电极置于芯片的边缘;在中心视窗2以及半导体制冷薄膜所在区域,硅腐蚀掉后留下孔道,支撑层覆盖在孔道上方;半导体制冷薄膜及导电金属薄膜均置于孔道上的支撑层上,并不直接与硅基片接触;以中心视窗2为中心,在支撑层上沉积一圈金属薄膜;半导体制冷薄膜的前端搭在所述金属薄膜上,后端与冷冻层上的四个接触电极相连;如果为至少两级半导体制冷薄膜,则其后端依次用金属薄膜连接各级半导体制冷薄膜,直至最后一级半导体制冷薄膜与冷冻层上的四个接触电极相连;冷冻层与加热层通过绝缘层1隔开,加热层与外界通过绝缘层2隔开;加热层有两个接触电极及螺旋环形加热丝,加热丝位于半导体制冷薄膜的上方;A high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy, the structure of which is that an upper sheet and a lower sheet are combined by a metal bonding layer to form an ultra-thin chamber by self-sealing; the upper sheet and the lower sheet are made of nitrogen on both sides A silicon substrate made of silicon carbide or silicon oxide, the upper sheet has two injection ports and a central viewing window 1, and is characterized in that the lower sheet is provided with a support layer, a freezing layer, an insulating layer 1, a heating layer, an insulating layer 2, and a channel. And the central window 2; the freezing layer is provided with four contact electrodes, no less than one level of semiconductor refrigeration film and conductive metal film, wherein the four contact electrodes are placed on the edge of the chip; in the central window 2 and the area where the semiconductor refrigeration film is located, After the silicon is etched away, a channel is left, and the support layer covers the channel; the semiconductor refrigeration film and the conductive metal film are placed on the support layer on the channel, and are not in direct contact with the silicon substrate; the center window 2 is centered on the support layer. A circle of metal film is deposited on the layer; the front end of the semiconductor refrigeration film is placed on the metal film, and the rear end is connected to the four contact electrodes on the freezing layer; if it is at least two-stage semiconductor refrigeration film, the rear end is sequentially made of metal The film connects all levels of semiconductor refrigeration films until the last level of semiconductor refrigeration films is connected to the four contact electrodes on the freezing layer; the freezing layer and the heating layer are separated by the insulating layer 1, and the heating layer is separated from the outside by the insulating layer 2; heating The layer has two contact electrodes and a spiral annular heating wire, and the heating wire is located above the semiconductor refrigeration film;所述上片的面积略小于下片的面积,上片的中心视窗1和下片的中心视窗2对齐,中心视窗1和中心视窗2上均有多个小孔。The area of the upper sheet is slightly smaller than that of the lower sheet, the central window 1 of the upper sheet and the central window 2 of the lower sheet are aligned, and both the central window 1 and the central window 2 have a plurality of small holes.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述下片的外形尺寸为2*2-10*10mm;优选的,所述下片的外形尺寸为4*8mm;The high-resolution in-situ liquid phase temperature change chip according to claim 1, wherein the outer dimension of the lower piece is 2*2-10*10mm; preferably, the outer dimension of the lower piece is 4* 8mm;任选的,金属键合层的厚度为50nm-2000nm;金属键合层的材料为低熔点金属;优选的,金属键合层的材料为In、Sn或Al;Optionally, the thickness of the metal bonding layer is 50nm-2000nm; the material of the metal bonding layer is a low melting point metal; preferably, the material of the metal bonding layer is In, Sn or Al;任选的,所述氮化硅或氧化硅的厚度为5-200nm;Optionally, the thickness of the silicon nitride or silicon oxide is 5-200nm;任选的,所述硅基片的厚度为50-500μm。Optionally, the thickness of the silicon substrate is 50-500 μm.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述支撑层上沉积一圈回字形金属薄膜;The high-resolution in-situ liquid phase temperature change chip of claim 1, wherein a circle-shaped metal film is deposited on the support layer;任选的,所述支撑层为氮化硅或氧化硅,厚度为0.5-5μm。Optionally, the support layer is silicon nitride or silicon oxide with a thickness of 0.5-5 μm.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述冷冻层设置为两组等效电路,所述两组等效电路分别使用单独的电流源表和电压源表控制;所述两组等效电路中的一组回路负责供电制冷,另一组回路负责实时监控半导体制冷时的电流值;The high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy according to claim 1, wherein the freezing layer is configured as two sets of equivalent circuits, and the two sets of equivalent circuits use separate current source meters and voltage sources respectively. Meter control; one group of circuits in the two groups of equivalent circuits is responsible for power supply and refrigeration, and the other group of circuits is responsible for real-time monitoring of the current value during semiconductor refrigeration;任选的,所述冷冻层的半导体制冷薄膜的形状为规则矩形;长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;优选的,所述半导体制冷薄膜中的半导体为n型半导体和p型半导体,其中n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Optionally, the shape of the semiconductor refrigeration film of the freezing layer is a regular rectangle; the length is 0.2-0.8mm, the width is 0.1-0.4mm, and the thickness is 50nm-500nm; preferably, the semiconductor in the semiconductor refrigeration film is n-type semiconductors and p-type semiconductors, where n-type semiconductors are n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide; is polysilicon, p-type bismuth telluride, p-type silicon germanium, or p-type antimony telluride;任选的,所述导电金属薄膜中的导电金属采用的是金、银或铜,厚度为50nm-300nm;Optionally, the conductive metal in the conductive metal film is gold, silver or copper, with a thickness of 50nm-300nm;任选的,所述导电金属薄膜的外方形尺寸为100μm*100μm-500μm*500μm,内方形尺寸为5μm*5μm-100μm*100μm。Optionally, the size of the outer square of the conductive metal film is 100 μm*100 μm-500 μm*500 μm, and the size of the inner square is 5 μm*5 μm-100 μm*100 μm.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述绝缘层1和绝缘层2均为一层,厚度为30-150nm;优选的,绝缘层1和绝缘层2的材质均为氮化硅或氧化硅或氧化铝。The high-resolution in-situ liquid phase temperature change chip according to claim 1, wherein the insulating layer 1 and the insulating layer 2 are all one layer, and the thickness is 30-150 nm; preferably, the insulating layer 1 and the insulating layer are 2 are made of silicon nitride or silicon oxide or aluminum oxide.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述加热层的螺旋环形加热丝的外径为0.15-0.5mm,厚度为50nm-500nm;The high-resolution in-situ liquid phase temperature change chip according to claim 1, wherein the outer diameter of the spiral annular heating wire of the heating layer is 0.15-0.5 mm, and the thickness is 50-500 nm;任选的,所述螺旋环形加热丝采用的是金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;Optionally, the spiral annular heating wire adopts metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metallic molybdenum carbide;任选的,所述加热层上的螺旋环形加热丝的形状较为对称,加热丝相互间留有间隙,互不连接;加热层的中心的加热丝置于中间绝缘层上,并不直接与冷冻层接触。Optionally, the shape of the helical annular heating wire on the heating layer is relatively symmetrical, and the heating wires are left with gaps and are not connected to each other; the heating wire in the center of the heating layer is placed on the intermediate insulating layer, and is not directly connected to the freezing layer contact.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述孔道为方 形;优选的,孔道的长为4-7mm;宽为0.25-0.9mm;The high-resolution in-situ liquid phase temperature change chip of TEM as claimed in claim 1, wherein the channel is square; preferably, the length of the channel is 4-7mm; the width is 0.25-0.9mm;任选的,所述中心视窗1和中心视窗2为方形中心视窗;优选的,所述方形中心视窗的大小为5μm*5μm-100μm*100μm;更优选的,所述方形中心视窗的大小为20μm*50μm;Optionally, the central window 1 and the central window 2 are square central windows; preferably, the size of the square central window is 5 μm*5 μm-100 μm*100 μm; more preferably, the size of the square central window is 20 μm *50μm;任选的,所述小孔的大小为0.5μm-5μm。Optionally, the size of the pores is 0.5 μm-5 μm.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述上片的制备方法为,The high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy according to claim 1, wherein the preparation method of the upper chip is,S1.利用光刻工艺,将中心视窗图案从光刻掩膜版转移到两面带有氮化硅或氧化硅层的Si(100)晶圆A,然后在正胶显影液中显影得到晶圆A-1;S1. Using the photolithography process, transfer the central window pattern from the photolithography mask to the Si(100) wafer A with silicon nitride or silicon oxide layers on both sides, and then develop the wafer in a positive film developer A-1;优选的,光刻工艺为在紫外光刻机的hard contact模式下曝光;所述氮化硅或氧化硅层的厚度5-200nm;显影的时间为50s;Preferably, the photolithography process is exposure in the hard contact mode of an ultraviolet photolithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;更优选的,曝光的时间为15s;More preferably, the exposure time is 15s;S2.利用反应离子刻蚀工艺,在所述晶圆A-1的正面的氮化硅层上刻蚀出中心视窗,然后将晶圆A-1的正面朝上放入丙酮浸泡,最后用大量去离子水冲洗,去除光刻胶,得到晶圆A-2;S2. Using the reactive ion etching process, a central window is etched on the silicon nitride layer on the front side of the wafer A-1, and then the front side of the wafer A-1 is put into acetone to soak, and finally a large amount of Rinse with deionized water to remove the photoresist to obtain wafer A-2;S3.利用紫外激光直写工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆A-2的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-3;S3. Using the UV laser direct writing process, transfer the small hole pattern of the central window from the photolithography mask to the front side of the wafer A-2, then develop it in a positive film developer, and then rinse the surface with deionized water. Obtain wafer A-3;优选的,所述显影的时间为50s;Preferably, the development time is 50s;S4.利用反应离子刻蚀工艺,在晶圆A-3的背面的小孔处的氮化硅厚度刻蚀至10nm-15nm,然后将晶圆A-3的正面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆A-4;S4. Using the reactive ion etching process, the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;S5.将晶圆A-4的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,刻蚀直至正面只留下薄膜窗口,取出晶圆A-4用大量去离子水冲洗,得到晶圆A-5;S5. Put the back side of wafer A-4 into potassium hydroxide solution for wet etching, and etch until only the film window is left on the front side, take out wafer A-4 and rinse with a large amount of deionized water to obtain a crystal circle A-5;优选的,所述氢氧化钾溶液的质量百分比浓度为20%;所述刻蚀的温度为80℃,时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;更优选的,刻蚀的时间为2h;More preferably, the time of etching is 2h;S6.利用光刻工艺,将键合层图案从光刻掩膜版转移到晶圆A-5的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-6;S6. Using the photolithography process, transfer the bonding layer pattern from the photolithography mask to the front side of wafer A-5, then develop it in a positive-gel developer, and then rinse and clean the surface with deionized water to obtain wafer A -6;优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;所述显影的时间为50s;Preferably, the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;更优选的,所述曝光时间为15s;More preferably, the exposure time is 15s;S7.利用热蒸发镀膜工艺,将晶圆A-6蒸镀金属键合材料形成金属键合层,得到晶圆A-7;S7. Using the thermal evaporation coating process, the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;优选的,所述金属为低熔点金属;所述金属键合层的厚度为50-2000nm;Preferably, the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;更优选的,所述金属为In、Sn或Al;More preferably, the metal is In, Sn or Al;S8.将晶圆A-7进行激光划片,分成独立芯片即为上片。S8. Laser scribing the wafer A-7, and dividing it into independent chips is the loading.
- 如权利要求1所述透射电镜高分辨原位液相变温芯片,其特征在于,所述下片的制备方法为,The high-resolution in-situ liquid phase temperature change chip for transmission electron microscopy according to claim 1, wherein the preparation method of the lower film is,S1.准备两面带有氮化硅或氧化硅层的Si(100)晶圆B;S1. Prepare Si(100) wafer B with silicon nitride or silicon oxide layers on both sides;优选的,所述氮化硅或氧化硅层厚度5-200nm;Preferably, the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;S2.利用光刻工艺,将冷冻区载膜图案从光刻掩膜版转移到上述晶圆的正面,然后在正胶显影液中显影,再用去离子水清洗表面得到晶圆B-1;S2. Using the photolithography process, transfer the film carrier pattern in the freezing zone from the photolithography mask to the front side of the above-mentioned wafer, then develop it in a positive-gel developer, and then clean the surface with deionized water to obtain wafer B-1;优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;光刻工艺中使用的光刻胶为AZ5214E;显影的时间为65s;Preferably, the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;更优选的,曝光的时间为20s;More preferably, the exposure time is 20s;S3.利用反应离子刻蚀工艺,在晶圆B-1的背面的氮化硅层上刻蚀出中心视窗、冷冻区 域处的氮化硅或氧化硅刻蚀掉,然后将晶圆背面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-2;S3. Using the reactive ion etching process, etch the central window and the silicon nitride or silicon oxide at the freezing area on the silicon nitride layer on the back of the wafer B-1, and then turn the back of the wafer upward. It was soaked in acetone successively, and finally rinsed with acetone to remove the photoresist to obtain wafer B-2;优选的,所述冷冻层半导体制冷薄膜的长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;Preferably, the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;S4.将晶圆B-2的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,直至裸漏的基底硅完全腐蚀完,取出晶圆2用大量去离子水冲洗后吹干,得到晶圆B-3;S4. Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;优选的,所述氢氧化钾溶液的质量百分比浓度为20%;刻蚀的温度为70-90℃,刻蚀的时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;更优选的,刻蚀的温度为80℃;刻蚀的时间为2h;More preferably, the etching temperature is 80°C; the etching time is 2h;S5.利用PECVD工艺,在晶圆B-3腐蚀后的硅片上正面生长氧化硅或氮化硅,得到晶圆B-4;S5. Using the PECVD process, silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;优选的,氧化硅或氮化硅的厚度为0.5-5μm;Preferably, the thickness of silicon oxide or silicon nitride is 0.5-5 μm;S6.利用光刻工艺,将金属薄膜图案从光刻掩膜版转移到晶圆B-4的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-5;S6. Using the photolithography process, transfer the metal film pattern from the photolithography mask to the front side of the wafer B-4, then develop it in a positive-gel developer, and then rinse the surface with deionized water to obtain the wafer B- 5;S7.利用直流磁控溅射,在晶圆B-5的正面溅射一层导电金属薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属薄膜,得到晶圆B-6;S7. Use DC magnetron sputtering to sputter a conductive metal film on the front of wafer B-5, then put the front of wafer B-7 into acetone to soak and peel, and finally rinse with deionized water , remove the photoresist and leave the metal film to obtain wafer B-6;优选的,所述导电金属采用的是金、银或铜,厚度为50nm-300nm;Preferably, the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;S8.利用光刻工艺,将n型半导体图案从光刻掩膜版转移到晶圆B-6的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-7;S8. Using the photolithography process, the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;S9.用射频磁控溅射,在晶圆B-7的正面溅射一层n型半导体制冷薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下n型半导体制冷薄膜,得到晶圆B-8;S9. Use RF magnetron sputtering to sputter a layer of n-type semiconductor refrigeration film on the front side of wafer B-7, then put the front side of wafer B-7 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the n-type semiconductor refrigeration film to obtain wafer B-8;优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;S10.利用光刻工艺,将p型半导体图案从光刻掩膜版转移到晶圆B-8的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-9;S10. Using the photolithography process, transfer the p-type semiconductor pattern from the photolithography mask to the front side of the wafer B-8, and then develop it in a positive gel developer, and then rinse and clean the surface with deionized water to obtain wafer B -9;优选的,所述p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Preferably, the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;S11.利用射频磁控溅射,在晶圆B-9的正面溅射一层p型半导体制冷薄膜,然后将晶圆B-9的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下p型半导体制冷薄膜,得到晶圆B-10;S11. Use RF magnetron sputtering to sputter a p-type semiconductor refrigeration film on the front of wafer B-9, then put the front of wafer B-9 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the p-type semiconductor refrigeration film to obtain wafer B-10;优选的,所述p型半导体采用的是碲化铋或碲化锑;Preferably, the p-type semiconductor adopts bismuth telluride or antimony telluride;S12.利用PECVD工艺,在晶圆B-10的半导体制冷薄膜生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-11;S12. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;S13.利用电子束蒸发,在晶圆B-11的正面蒸镀一层金属加热丝,然后将晶圆B-11的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属加热丝,得到晶圆B-12;S13. Use electron beam evaporation to evaporate a layer of metal heating wire on the front of wafer B-11, then put the front of wafer B-11 into acetone to soak and peel, and finally rinse with deionized water to remove Photoresist, leaving the metal heating wire to obtain wafer B-12;优选的,所述金属加热丝的金属为金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;所述金属加热丝的厚度为50nm-500nm;Preferably, the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;S14.利用PECVD工艺,在晶圆B-12的金属加热丝上生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-13;S14. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the metal heating wire of wafer B-12 as an insulating layer to obtain wafer B-13;优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;S15.利用紫外激光直写光刻工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆B-13 的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-14;S15. Using the UV laser direct writing lithography process, transfer the small hole pattern of the central window from the lithography mask to the front side of the wafer B-13, then develop it in a positive gel developer, and then rinse it with deionized water. surface to obtain wafer B-14;优选的,所述紫外激光直写工艺的所用光刻胶为AZ5214E;输出功率为260W/us;Preferably, the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;S16.利用反应离子刻蚀工艺,在晶圆B-14的背面的小孔处的氮化硅或氧化硅刻蚀,然后将晶圆B-14的正面朝上放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-15;S16. Using the reactive ion etching process, the silicon nitride or silicon oxide is etched at the small holes on the back of the wafer B-14, and then the wafer B-14 is soaked in acetone with the front side up, and finally used Rinse with acetone, remove the photoresist, and obtain wafer B-15;优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;S17.将晶圆B-15进行激光划片,分成独立芯片即为下片。S17. The wafer B-15 is laser diced and divided into independent chips, which are the next wafers.
- 一种权利要求1-9任一所述透射电镜高分辨原位液相冷冻芯片的制备方法,其特征在于,A method for preparing a transmission electron microscope high-resolution in-situ liquid phase cryochip according to any one of claims 1-9, characterized in that,所述上片的制备方法为,The preparation method of the top sheet is,S1.利用光刻工艺,将中心视窗图案从光刻掩膜版转移到两面带有氮化硅或氧化硅层的Si(100)晶圆A,然后在正胶显影液中显影得到晶圆A-1;S1. Using the photolithography process, transfer the central window pattern from the photolithography mask to the Si(100) wafer A with silicon nitride or silicon oxide layers on both sides, and then develop the wafer in a positive film developer A-1;优选的,光刻工艺为在紫外光刻机的hard contact模式下曝光;所述氮化硅或氧化硅层的厚度5-200nm;显影的时间为50s;Preferably, the photolithography process is exposure in the hard contact mode of an ultraviolet photolithography machine; the thickness of the silicon nitride or silicon oxide layer is 5-200nm; the development time is 50s;更优选的,曝光的时间为15s;More preferably, the exposure time is 15s;S2.利用反应离子刻蚀工艺,在所述晶圆A-1的正面的氮化硅层上刻蚀出中心视窗,然后将晶圆A-1的正面朝上放入丙酮浸泡,最后用大量去离子水冲洗,去除光刻胶,得到晶圆A-2;S2. Using the reactive ion etching process, a central window is etched on the silicon nitride layer on the front side of the wafer A-1, and then the front side of the wafer A-1 is put into acetone to soak, and finally a large amount of Rinse with deionized water to remove the photoresist to obtain wafer A-2;S3.利用紫外激光直写工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆A-2的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-3;S3. Using the UV laser direct writing process, transfer the small hole pattern of the central window from the photolithography mask to the front side of the wafer A-2, then develop it in a positive film developer, and then rinse the surface with deionized water. Obtain wafer A-3;优选的,所述显影的时间为50s;Preferably, the development time is 50s;S4.利用反应离子刻蚀工艺,在晶圆A-3的背面的小孔处的氮化硅厚度刻蚀至10nm-15nm,然后将晶圆A-3的正面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆A-4;S4. Using the reactive ion etching process, the thickness of silicon nitride at the small holes on the back of wafer A-3 is etched to 10nm-15nm, and then the front side of wafer A-3 is placed in acetone and soaked in acetone. , and finally rinsed with acetone to remove the photoresist to obtain wafer A-4;优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;S5.将晶圆A-4的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,刻蚀直至正面只留下薄膜窗口,取出晶圆A-4用大量去离子水冲洗,得到晶圆A-5;S5. Put the back side of wafer A-4 into potassium hydroxide solution for wet etching, and etch until only the film window is left on the front side, take out wafer A-4 and rinse with a large amount of deionized water to obtain a crystal circle A-5;优选的,所述氢氧化钾溶液的质量百分比浓度为20%;所述刻蚀的温度为80℃,时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 80°C, and the time is 1.5-4h;更优选的,刻蚀的时间为2h;More preferably, the time of etching is 2h;S6.利用光刻工艺,将键合层图案从光刻掩膜版转移到晶圆A-5的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆A-6;S6. Using the photolithography process, transfer the bonding layer pattern from the photolithography mask to the front side of wafer A-5, then develop it in a positive-gel developer, and then rinse and clean the surface with deionized water to obtain wafer A -6;优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;所述显影的时间为50s;Preferably, the lithography process is exposure in the hard contact mode of the UV lithography machine; the development time is 50s;更优选的,所述曝光时间为15s;More preferably, the exposure time is 15s;S7.利用热蒸发镀膜工艺,将晶圆A-6蒸镀金属键合材料形成金属键合层,得到晶圆A-7;S7. Using the thermal evaporation coating process, the wafer A-6 is evaporated with a metal bonding material to form a metal bonding layer, and the wafer A-7 is obtained;优选的,所述金属为低熔点金属;所述金属键合层的厚度为50-2000nm;Preferably, the metal is a low melting point metal; the thickness of the metal bonding layer is 50-2000 nm;更优选的,所述金属为In、Sn或Al;More preferably, the metal is In, Sn or Al;S8.将晶圆A-7进行激光划片,分成独立芯片即为上片;S8. Laser scribing the wafer A-7, and dividing it into independent chips is the loading;所述下片的制备方法为,The preparation method of the lower tablet is,S1.准备两面带有氮化硅或氧化硅层的Si(100)晶圆B;S1. Prepare Si(100) wafer B with silicon nitride or silicon oxide layers on both sides;优选的,所述氮化硅或氧化硅层厚度5-200nm;Preferably, the thickness of the silicon nitride or silicon oxide layer is 5-200 nm;S2.利用光刻工艺,将冷冻区载膜图案从光刻掩膜版转移到上述晶圆的正面,然后在正胶显影液中显影,再用去离子水清洗表面得到晶圆B-1;S2. Using the photolithography process, transfer the film carrier pattern in the freezing zone from the photolithography mask to the front side of the above-mentioned wafer, then develop it in a positive-gel developer, and then clean the surface with deionized water to obtain wafer B-1;优选的,所述光刻工艺为在紫外光刻机的hard contact模式下曝光;光刻工艺中使用的光刻胶为AZ5214E;显影的时间为65s;Preferably, the lithography process is exposure in the hard contact mode of an ultraviolet lithography machine; the photoresist used in the lithography process is AZ5214E; the development time is 65s;更优选的,曝光的时间为20s;More preferably, the exposure time is 20s;S3.利用反应离子刻蚀工艺,在晶圆B-1的背面的氮化硅层上刻蚀出中心视窗、冷冻区域处的氮化硅或氧化硅刻蚀掉,然后将晶圆背面朝上先后放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-2;S3. Using the reactive ion etching process, etch the central window and the silicon nitride or silicon oxide at the freezing area on the silicon nitride layer on the back of the wafer B-1, and then turn the back of the wafer upward. It was soaked in acetone successively, and finally rinsed with acetone to remove the photoresist to obtain wafer B-2;优选的,所述冷冻层半导体制冷薄膜的长为0.2-0.8mm,宽为0.1-0.4mm,厚度为50nm-500nm;Preferably, the length of the frozen layer semiconductor refrigeration film is 0.2-0.8 mm, the width is 0.1-0.4 mm, and the thickness is 50-500 nm;S4.将晶圆B-2的背面朝上放入氢氧化钾溶液中进行湿法刻蚀,直至裸漏的基底硅完全腐蚀完,取出晶圆2用大量去离子水冲洗后吹干,得到晶圆B-3;S4. Put the backside of wafer B-2 into a potassium hydroxide solution for wet etching until the exposed base silicon is completely etched, take out wafer 2, rinse it with a large amount of deionized water, and dry it to obtain Wafer B-3;优选的,所述氢氧化钾溶液的质量百分比浓度为20%;刻蚀的温度为70-90℃,刻蚀的时间为1.5-4h;Preferably, the mass percentage concentration of the potassium hydroxide solution is 20%; the etching temperature is 70-90°C, and the etching time is 1.5-4h;更优选的,刻蚀的温度为80℃;刻蚀的时间为2h;More preferably, the etching temperature is 80°C; the etching time is 2h;S5.利用PECVD工艺,在晶圆B-3腐蚀后的硅片上正面生长氧化硅或氮化硅,得到晶圆B-4;S5. Using the PECVD process, silicon oxide or silicon nitride is grown on the front side of the etched silicon wafer of wafer B-3 to obtain wafer B-4;优选的,氧化硅或氮化硅的厚度为0.5-5μm;Preferably, the thickness of silicon oxide or silicon nitride is 0.5-5 μm;S6.利用光刻工艺,将金属薄膜图案从光刻掩膜版转移到晶圆B-4的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-5;S6. Using the photolithography process, transfer the metal film pattern from the photolithography mask to the front side of the wafer B-4, then develop it in a positive-gel developer, and then rinse the surface with deionized water to obtain the wafer B- 5;S7.利用直流磁控溅射,在晶圆B-5的正面溅射一层导电金属薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属薄膜,得到晶圆B-6;S7. Use DC magnetron sputtering to sputter a conductive metal film on the front of wafer B-5, then put the front of wafer B-7 into acetone to soak and peel, and finally rinse with deionized water , remove the photoresist and leave the metal film to obtain wafer B-6;优选的,所述导电金属采用的是金、银或铜,厚度为50nm-300nm;Preferably, the conductive metal is gold, silver or copper, and the thickness is 50nm-300nm;S8.利用光刻工艺,将n型半导体图案从光刻掩膜版转移到晶圆B-6的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-7;S8. Using the photolithography process, the n-type semiconductor pattern is transferred from the photolithography mask to the front side of the wafer B-6, and then developed in a positive-gel developer, and then rinsed with deionized water to clean the surface to obtain wafer B -7;优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;S9.用射频磁控溅射,在晶圆B-7的正面溅射一层n型半导体制冷薄膜,然后将晶圆B-7的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下n型半导体制冷薄膜,得到晶圆B-8;S9. Use RF magnetron sputtering to sputter a layer of n-type semiconductor refrigeration film on the front side of wafer B-7, then put the front side of wafer B-7 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the n-type semiconductor refrigeration film to obtain wafer B-8;优选的,所述n型半导体采用的是n型碲化铋、n型锗化硅、n型碲化铅、n型碲化锌或n型硒化铋;Preferably, the n-type semiconductor adopts n-type bismuth telluride, n-type silicon germanium, n-type lead telluride, n-type zinc telluride or n-type bismuth selenide;S10.利用光刻工艺,将p型半导体图案从光刻掩膜版转移到晶圆B-8的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-9;S10. Using the photolithography process, transfer the p-type semiconductor pattern from the photolithography mask to the front side of the wafer B-8, and then develop it in a positive gel developer, and then rinse and clean the surface with deionized water to obtain wafer B -9;优选的,所述p型半导体采用的是多晶硅、p型碲化铋、p型锗化硅或p型碲化锑;Preferably, the p-type semiconductor adopts polysilicon, p-type bismuth telluride, p-type silicon germanium or p-type antimony telluride;S11.利用射频磁控溅射,在晶圆B-9的正面溅射一层p型半导体制冷薄膜,然后将晶圆B-9的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下p型半导体制冷薄膜,得到晶圆B-10;S11. Use RF magnetron sputtering to sputter a p-type semiconductor refrigeration film on the front of wafer B-9, then put the front of wafer B-9 into acetone to soak and peel, and finally use deionization Rinse with water to remove the photoresist, leaving the p-type semiconductor refrigeration film to obtain wafer B-10;优选的,所述p型半导体采用的是碲化铋或碲化锑;Preferably, the p-type semiconductor adopts bismuth telluride or antimony telluride;S12.利用PECVD工艺,在晶圆B-10的半导体制冷薄膜生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-11;S12. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the semiconductor refrigeration film of wafer B-10 as an insulating layer to obtain wafer B-11;优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;S13.利用电子束蒸发,在晶圆B-11的正面蒸镀一层金属加热丝,然后将晶圆B-11的正面朝上先后放入丙酮中浸泡剥离,最后用去离子水冲洗,去除光刻胶,留下金属加热丝,得到晶圆B-12;S13. Use electron beam evaporation to evaporate a layer of metal heating wire on the front side of wafer B-11, then put the front side of wafer B-11 into acetone to soak and peel, and finally rinse with deionized water to remove Photoresist, leaving the metal heating wire to obtain wafer B-12;优选的,所述金属加热丝的金属为金属金、铂、钯、铑、钼、钨、铂铑合金或非金属的碳化钼;所述金属加热丝的厚度为50nm-500nm;Preferably, the metal of the metal heating wire is metal gold, platinum, palladium, rhodium, molybdenum, tungsten, platinum-rhodium alloy or non-metal molybdenum carbide; the thickness of the metal heating wire is 50nm-500nm;S14.利用PECVD工艺,在晶圆B-12的金属加热丝上生长一层氮化硅或氧化硅或氧化铝作为绝缘层,得到晶圆B-13;S14. Using the PECVD process, a layer of silicon nitride, silicon oxide or aluminum oxide is grown on the metal heating wire of wafer B-12 as an insulating layer to obtain wafer B-13;优选的,所述绝缘层的厚度为30-150nm;Preferably, the thickness of the insulating layer is 30-150 nm;S15.利用紫外激光直写光刻工艺,将中心视窗的小孔图案从光刻掩膜版转移到晶圆B-13的正面,然后在正胶显影液中显影,再用去离子水冲洗清洗表面,得到晶圆B-14;S15. Use the UV laser direct writing lithography process to transfer the small hole pattern of the central window from the lithography mask to the front side of the wafer B-13, then develop it in a positive gel developer, and then rinse it with deionized water. surface to obtain wafer B-14;优选的,所述紫外激光直写工艺的所用光刻胶为AZ5214E;输出功率为260W/us;Preferably, the photoresist used in the UV laser direct writing process is AZ5214E; the output power is 260W/us;S16.利用反应离子刻蚀工艺,在晶圆B-14的背面的小孔处的氮化硅或氧化硅刻蚀,然后将晶圆B-14的正面朝上放入丙酮中浸泡,最后用丙酮冲洗,去掉光刻胶,得到晶圆B-15;S16. Using the reactive ion etching process, the silicon nitride or silicon oxide is etched at the small holes on the back of the wafer B-14, and then the wafer B-14 is soaked in acetone with the front side up, and finally used Rinse with acetone, remove the photoresist, and obtain wafer B-15;优选的,所述小孔的大小为0.5μm-5μm;Preferably, the size of the small hole is 0.5 μm-5 μm;S17.将晶圆B-15进行激光划片,分成独立芯片即为下片;S17. Laser scribing the wafer B-15, and dividing it into independent chips is the next chip;组装:将所得上片和下片在显微镜下进行组装,使上片和下片的中心视窗对齐即可。Assembly: Assemble the obtained upper and lower films under a microscope, and align the central windows of the upper and lower films.
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