WO2022021814A1 - 光电模组、灯具及灯具的制作方法 - Google Patents

光电模组、灯具及灯具的制作方法 Download PDF

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Publication number
WO2022021814A1
WO2022021814A1 PCT/CN2021/071782 CN2021071782W WO2022021814A1 WO 2022021814 A1 WO2022021814 A1 WO 2022021814A1 CN 2021071782 W CN2021071782 W CN 2021071782W WO 2022021814 A1 WO2022021814 A1 WO 2022021814A1
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Prior art keywords
module
lamp
power control
light source
lamp body
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PCT/CN2021/071782
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English (en)
French (fr)
Inventor
谢昌波
李志宏
莫成华
刘舜青
刘春红
Original Assignee
东莞市瑞梓科技有限公司
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Application filed by 东莞市瑞梓科技有限公司 filed Critical 东莞市瑞梓科技有限公司
Priority to DE212021000355.9U priority Critical patent/DE212021000355U1/de
Priority to CN202190000513.6U priority patent/CN220892038U/zh
Publication of WO2022021814A1 publication Critical patent/WO2022021814A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90—Methods of manufacture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Definitions

  • the present application relates to the technical field of lighting lamps, and in particular, to a photoelectric module, a lamp and a method for making the lamp.
  • Lamps are common electrical equipment in life, and the assembly of parts of lamps and lanterns depends on assembly line production.
  • the assembly of the internal parts of the lamp body is all completed inside the lamp body, and it can only be operated in an orderly manner according to the mutual relationship between the parts and components.
  • the work efficiency is low, and the resulting product has a high failure rate. , many hidden dangers.
  • the first object of the present application is to provide a method for manufacturing a lamp, so as to solve the defects of low efficiency and high failure rate of the existing lamp manufacturing method.
  • lamps to be produced which include optoelectronic modules, lamp bodies and lamp cap assemblies;
  • the lamp cap assembly is installed with the lamp body, and the photoelectric module in the lamp body is sealed.
  • the assembling method of the photoelectric module comprises the following steps:
  • a light source board and a line arrangement module are installed on the forming bracket, the light source board and the line arrangement module are connected, and the light source board and the line arrangement module are located on the same side or different sides of the light source board;
  • the power control module is installed on the wire row module, fixedly connected with the wire pressing terminal, and connected with the wire row module.
  • protective covers are installed on both ends of the power control module.
  • a protective cover is installed on both ends of the power control module, and then the whole formed by the power control module and the protective cover is installed on the line bar module.
  • the assembling method of the photoelectric module comprises the following steps:
  • the light source board and the line array module are installed as a whole, and the light source board and the line array module are connected;
  • the power control module is installed on the wire row module, fixedly connected with the pressure wire terminal, and connected to the wire row module.
  • protective covers are installed on both ends of the power control module.
  • the photoelectric module is further assembled in the lamp body. After the assembly is completed, the lamp cap assembly is installed with the lamp body, and the photoelectric module in the lamp body is sealed.
  • the present invention also provides an optoelectronic module, which includes a light source board, a line bar module, a power control module, a wire crimping terminal and a transparent cover, the light source board is connected to the line bar module, and the power control module It is connected with the wire row module, the crimping terminals are arranged on both ends of the wire row module, the transparent protective cover is arranged on both ends of the power control module, and the transparent protective cover is connected to the crimping wire. terminals are connected;
  • the light source board includes a plurality of lamp beads, a PCB board and a circuit communication module, the lamp beads and the circuit communication module are arranged on the PCB board, the lamp beads are connected with the circuit communication module, and the lamp beads are evenly distributed on the PCB board. distributed;
  • the line module includes a plurality of power lines or data lines
  • the power control module is used to control the light source board.
  • the light source board and the line array module are arranged on the forming bracket and are fixedly connected with the forming bracket, and the light source plate and the line array module are located on the same side of the forming bracket, or are opposite to each other. on both sides of the shaped bracket.
  • the assembling method of the photoelectric module comprises the following steps:
  • a light source board and a line arrangement module are installed on the forming bracket, the light source board and the line arrangement module are connected, and the light source board and the line arrangement module are located on the same side or different sides of the light source board;
  • the power control module is installed on the wire row module, fixedly connected with the wire pressing terminal, and connected with the wire row module.
  • protective covers are installed on both ends of the power control module.
  • the assembling method of the photoelectric module comprises the following steps:
  • the light source board and the line array module are installed as a whole, and the light source board and the line array module are connected;
  • the power control module is installed on the wire row module, fixedly connected with the pressure wire terminal, and connected to the wire row module.
  • the present invention also provides a lamp, including an optoelectronic module, a lamp body and a lamp head assembly, the lamp head assembly is connected with the lamp body, and the two form a closed cavity, and the optoelectronic module is arranged in the closed cavity Inside the lamp body, a card slot is provided inside the lamp body for the installation of the photoelectric module.
  • the lamp body is made of a light-transmitting material with waterproof properties.
  • the optoelectronic module can be disassembled from the lamp body.
  • lamps to be produced which include optoelectronic modules, lamp bodies and lamp cap assemblies;
  • the lamp cap assembly is installed with the lamp body, and the photoelectric module in the lamp body is sealed.
  • the assembly process of the photoelectric module of the components inside the lamp is separated from the lamp body, and this flat unfolding operation method can disassemble the manufacturing process, and can perform automatic operation instead of manual installation to improve efficiency. It reduces the failure rate, avoids repeated work by different personnel and mistakes when assembling products at different stations, and can flexibly arrange production stations; the photoelectric module is installed inside the lamp body as a whole and can be disassembled, so users can follow their needs.
  • the photoelectric module in the lamp body can be replaced, and the lamp body can also be selected according to the needs. There are more combinations of the lamp body and the photoelectric module.
  • Fig. 2 is the installation flow chart of the optoelectronic module provided by the embodiment of the present application.
  • FIG. 3 is an embodiment of a lamp provided by the present application.
  • FIG. 4 is an exploded view of an embodiment lamp provided by the present application.
  • FIG. 6 is a bottom view of an embodiment optoelectronic module provided by the present application.
  • FIG. 7 is an exploded view of a photovoltaic module according to an embodiment of the present application.
  • FIG. 1 is a flow chart of the manufacturing method of the present application.
  • the manufacturing method of the lamp specifically includes the following steps:
  • the selected lamps include three parts: photoelectric module, lamp body and lamp head assembly, wherein the photoelectric module is used for the lighting of the lamp, the lamp body is used for the support and protection of the photoelectric module, the lamp head is used for the sealing of the photoelectric module, and the lamp The size of the opening of the body is larger than that of the photoelectric module, so that the photoelectric module can be installed in the lamp body;
  • the lamp body is provided with a card slot, one end of the assembled photoelectric module is matched with the card slot, and the photoelectric module is inserted into the whole lamp body along the guide rail of the card slot to complete the assembly of the photoelectric module and the lamp body;
  • the assembly is complete, install the lamp head assembly and the lamp body to seal the photoelectric module in the lamp body. If the assembly is incomplete, continue to assemble the photoelectric module in the lamp body. After the assembly is complete, the lamp head assembly and the lamp body are assembled. After installation, the photoelectric module in the lamp body is sealed.
  • This method of making lamps avoids the defects of the photoelectric modules of the existing lamps being assembled in the lamp body, the operation is limited, the manual installation is required, the production efficiency is low, and the failure rate is high.
  • the photoelectric modules are assembled outside the lamp body. , the assembled photoelectric module is a separate component, which can be sold and transported separately.
  • the assembling method of the optoelectronic module specifically includes the following steps:
  • the light source plate and the line array module are arranged opposite to the two sides of the forming bracket, or are arranged on the same side of the forming bracket, and the light source plate and the line array module are connected;
  • the power control module is fixedly connected to the crimping terminal, and the power control module is connected to the wire row module.
  • the assembly method of the optoelectronic module can also be as follows:
  • protective covers are installed on both ends of the power control module, and then the entirety of the power control module and the protective cover is installed on the line bar module.
  • This transparent cover includes AC transparent cover and DC transparent cover.
  • 3-4 are embodiments of a lamp provided by the application, and the lamp is manufactured by the method in the above-mentioned embodiment.
  • the lamp in this embodiment specifically includes a photoelectric module 10 , a lamp body 20 , and a lamp head assembly 30 , wherein the lamp body 20 and the lamp head assembly 30 form a closed cavity for the installation of the photoelectric module 10 and sealed to prevent the photoelectric module 10 from being damaged externally, and a card slot is provided inside the lamp body 20, the photoelectric module 10 can slide to the inside of the lamp body 20 through the card slot, and is connected with the lamp body under the restriction of the card slot. 20 fixed connections.
  • the surface of the lamp cap assembly 30 is provided with a through hole for passing the power cable or the data cable. The function of the lamp cap assembly 30 is to seal the lamp body 20 .
  • FIGS 5-7 are embodiments of an optoelectronic module provided by the application, and the optoelectronic module 10 is a light-emitting component of a lamp.
  • the photoelectric module 10 includes a forming bracket 11 , and oppositely disposed light source boards 12 and line array modules 13 located on both sides of the forming bracket 11 , and the lines of the light source board 12 and the line array modules are connected to each other. , and also includes a power control module 14 installed on the wire row module 13 , the power control module 14 is connected to the line of the wire row module 13 for controlling the work of the light source board 12 .
  • crimping terminals 15 at both ends of the wire row module 13.
  • the function of the wire crimping terminals 15 is to integrate the circuit and connect to the external circuit.
  • an AC transparent cover 16 is provided at one end of the power control module 14.
  • the AC transparent cover 16 is fixedly connected to the crimping terminal 15.
  • the AC transparent cover 16 can prevent the hidden dangers caused by improper operation and ensure the safety and reliability of the interface circuit. It is stable, can achieve the purpose of non-disassembly inspection, and prevent loosening and contamination caused by touch.
  • the DC transparent cover 17 is installed on the other end of the power control module 14, and the DC transparent cover 17 can prevent uncertain objects from affecting the DC. Injuries and distractions, and can also beautify craft connections.
  • the above-mentioned light source board 12 is also called PCB-A, and is composed of several lamp beads, a PCB board and a circuit connection module, wherein the lamp beads and the circuit connection module are arranged on the PCB board, the lamp beads are connected with the circuit communication module, and the lamp beads are connected on the PCB. Evenly distributed on the board.
  • the lamp beads are luminous bodies
  • the circuit connection module supplies power to the lamp beads
  • the PCB board connects the lamp beads and the power supply connection module, and also plays a supporting role for the lamp beads and the power supply connection module.
  • the above-mentioned line array module 13 is composed of several power lines and data lines, which are used for conduction and data transmission.
  • the lamp body 20 is made of a material with waterproof properties and light transmittance, which is waterproof and has good light transmittance.
  • the optoelectronic module 10 can be disassembled from the lamp body 20 as a whole. This split design can realize the separate transportation of the photoelectric module 10 and the lamp body 20 , and the user can use the two in combination, which can also facilitate troubleshooting. In addition, consumers can purchase the photoelectric module 10 or the lamp body 20 separately, and use different photoelectric modules 10 and lamp bodies 20 in combination, which is different from the singleness of the lamps in the prior art.
  • the lamp body 20 is further provided with a mounting clip 21, the mounting clip 21 is installed and fixed with the lamp body 20 through the chute, and the mounting clip 21 has threaded holes, which are used in conjunction with the connecting parts for the lamp to be mounted on the wall. on the installation.
  • the forming bracket 11 is made of metal material or plastic material.
  • the forming bracket 11 supports and installs the components in the lamp body 20 .
  • the assembly process of the photoelectric module of the components inside the lamp is separated from the lamp body.
  • This flat deployment method can disassemble the production process, and can perform automatic operation instead of manual installation. Improve efficiency, reduce failure rate, avoid repeated operations by different personnel and errors when assembling products at different stations, and can flexibly arrange production stations; the photoelectric module is installed inside the lamp body as a whole, and can be disassembled.
  • the photoelectric module in the lamp body can be replaced according to the needs, and the lamp body can also be selected according to the needs. There are more combinations of the lamp body and the photoelectric module.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

一种光电模组、灯具及灯具的制作方法，灯具包括光电模组（10）、灯体（20）和灯头组件（30），制作方法包括：选择生产灯具的类型；在光电模组（10）和灯体（20）分离状态下组装光电模组（10）；将组装好的光电模组（10）插入灯体（20）；判断光电模组（10）是否组装完整；若光电模组（10）组装完整，则将灯头组件（30）与灯体（20）安装，对灯体内的光电模组（10）密封。光电模组作为整体安装进灯体内部，并且可以拆卸，使用者可以根据需求对灯体内的光电模组进行更换。

Description

光电模组、灯具及灯具的制作方法
本申请要求于2020年7月30日提交中国专利局、申请号为CN202010752076.5，发明名称为“一种光电模组、灯具及灯具的制作方法”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及照明灯具技术领域，尤其涉及一种光电模组、灯具及灯具的制作方法。
背景技术
这里的陈述仅提供与本申请有关的背景技术，而并不必然地构成现有技术。
灯具是生活中常见的电器设备，灯具的零件装配依赖于流水线生产。
发明人发现现有的灯具流水线生产过程中至少存在如下问题：
现有的灯具在生产过程中，灯体内部零件的组装全部在灯体内部完成，只能按照零部件之间相互的子母关系有序的流水作业，工作效率低下，得到的产品故障率高，隐患多。
如何得到改进现有灯具的生产方法，将具有重要意义。
发明内容
本申请的第一个目的在于提供一种灯具制作方法，以解决现有灯具制作方法效率低，故障率高的缺陷。
为了实现上述目的，本申请提供的技术方案为：一种灯具制作方法，包括以下步骤：
选择生产灯具的类型，该灯具包括光电模组、灯体和灯头组件；
在所述光电模组和所述灯体分离状态下组装所述光电模组；
将组装好的所述光电模组与所述灯体组装；
判断所述光电模组是否组装完整；
若所述光电模组组装完整，则将所述灯头组件与所述灯体安装，对所述灯体内的所述光电模组密封。
进一步地，所述光电模组的组装方法包括以下步骤：
在成型支架上安装光源板和线排模组，所述光源板和所述线排模组相连，所述光源板和所述线排模组位于所述光源板的同一侧或者不同侧；
在所述线排模组两端安装压线端子；
将电源控制模块安装于所述线排模组上，与所述压线端子固定连接，并且和所述线排模组接通。
进一步地，所述电源控制模块安装于线排模组上后，再在所述电源控制模块的两端安装护盖。
进一步地，所述电源控制模块安装于线排模组上之前，在电源控制模块的两端安装护盖，再将电源控制模块和护盖构成的整体安装于 所述线排模组上。
进一步地，所述光电模组的组装方法包括以下步骤：
将光源板和线排模组安装为一体，所述光源板和所述线排模组相连；
在所述线排模组两端安装压线端子；
将电源控制模块安装于线排模组上，与所述压线端子固定连接，并且和线排模组接通。
进一步地，所述电源控制模块安装于线排模组上后，再在所述电源控制模块的两端安装护盖。
进一步地，所述电源控制模块安装于线排模组上之前，在电源控制模块的两端安装护盖，再将电源控制模块和护盖构成的整体安装于所述线排模组上。
进一步地，所述光电模组组装未完整，则在灯体内对光电模组继续组装，组装完成后，将灯头组件与灯体安装，对灯体内的光电模组密封。
相应地，本发明还提供一种光电模组，包括光源板、线排模组、电源控制模块、压线端子和透明护盖，所述光源板和线排模组相连，所述电源控制模块与所述线排模组相连，所述压线端子设于所述线排模组两端，所述透明护盖设于所述电源控制模块两端，所述透明护盖与所述压线端子相连；
所述光源板包括若干灯珠，PCB板和电路连通模块，所述灯珠和电路连通模块设于PCB板上，所述灯珠和电路连通模块相连，所述 灯珠在所述PCB板均匀分布；
所述线排模组包括若干电源线或数据线；
所述电源控制模块用于控制所述光源板。
进一步地，还包括成型支架，所述光源板和线排模组设于成型支架上，与成型支架固定连接，所述光源板和线排模组位于所述成型支架的同一侧，或者相对设于所述成型支架的两侧。
进一步地，所述光电模组的组装方法包括以下步骤：
在成型支架上安装光源板和线排模组，所述光源板和所述线排模组相连，所述光源板和所述线排模组位于所述光源板的同一侧或者不同侧；
在所述线排模组两端安装压线端子；
将电源控制模块安装于所述线排模组上，与所述压线端子固定连接，并且和所述线排模组接通。
进一步地，所述电源控制模块安装于线排模组上后，再在所述电源控制模块的两端安装护盖。
进一步地，所述电源控制模块安装于线排模组上之前，在电源控制模块的两端安装护盖，再将电源控制模块和护盖构成的整体安装于所述线排模组上。
进一步地，所述光电模组的组装方法包括以下步骤：
将光源板和线排模组安装为一体，所述光源板和所述线排模组相连；
在所述线排模组两端安装压线端子；
将电源控制模块安装于线排模组上，与所述压线端子固定连接，并且和线排模组接通。
相应地，本发明还提供一种灯具，包括光电模组，灯体和灯头组件，所述灯头组件与灯体相连，两者构成一密闭腔体，所述光电模组设于所述密闭腔体内，所述灯体内部设有卡槽，用于所述光电模组的安装。
进一步地，所述灯体由具有防水性质且透光的材质制成。
进一步地，所述光电模组能从所述灯体中拆卸。
进一步地，包括以下步骤：
选择生产灯具的类型，该灯具包括光电模组、灯体和灯头组件；
在所述光电模组和所述灯体分离状态下组装所述光电模组；
将组装好的所述光电模组与所述灯体组装；
判断所述光电模组是否组装完整；
若所述光电模组组装完整，则将所述灯头组件与所述灯体安装，对所述灯体内的所述光电模组密封。
本申请的有益效果：
本申请提供的灯具制造方法，灯具内部的零部件光电模组的组装过程与灯体分离，这种平面展开的作业方法可以将制作工序拆解，可以进行自动化作业，替代人工安装，提升效率，降低了故障率，避免了不同人员的重复作业和不同工位对产品组装时的失误，能够灵活布置生产工位；光电模组作为整体安装进灯体内部，并且可以拆卸，使 用者可以根据需求对灯体内的光电模组进行更换，还可以根据需要选择灯体，灯体和光电模组的组合样式更多。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图示出的结构获得其他的附图。
图1是本申请实施例提供的方法流程图；
图2是本申请实施例提供的光电模组安装流程图；
图3是本申请提供的一种灯具的实施例；
图4是本申请提供的实施例灯具的分解图；
图5是本申请提供的一种光电模组的实施例；
图6是本申请提供的实施例光电模组的仰视图；
图7是本申请提供的实施例光电模组的分解图。
具体实施方式
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请的一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
需要说明，本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。
还需要说明的是，当元件被称为“固定于”或“设置于”另一个元件上时，它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件，它可以是直接连接另一个元件或者可能同时存在居中元件。
另外，在本申请中涉及“第一”“第二”等的描述仅用于描述目的，而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”“第二”的特征可以明示或者隐含地包括至少一个该特征。另外，各个实施例之间的技术方案可以相互结合，但是必须是以本领域普通技术人员能够实现为基础，当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在，也不在本申请要求的保护范围之内。
图1为本申请制造方法的流程图。
请参考图1，该灯具制造方法具体包括以下步骤：
100、选择生产灯具的类型
选择的灯具包括光电模组、灯体和灯头组件三种部件，其中光电模组用于灯具的发光、灯体用于光电模组的支撑和保护，灯头用于光电模组的密封，并且灯体的开口大小要大于光电模组的大小，能够让光电模组装入灯体内；
200、组装光电模组
在光电模组和灯体的分离状态下组装光电模组；
300、将光电模组和灯体进行组合
灯体设有卡槽，将组装好的光电模组一端与卡槽匹配，沿着卡槽的导轨将光电模组插入整个灯体内，完成光电模组和灯体的装配；
400、判断光电模组是否组装完整
若组装完整，则将灯头组件与灯体安装，对灯体内的光电模组实现密封，若组装不完整，则在灯体内对光电模组继续进行组装，组装完整后，将灯头组件与灯体安装，对灯体内的光电模组实现密封。
这种方法制作灯具，避免了现有灯具的光电模组在灯体内进行组装，作业的局限性大，依赖人工安装，生产效率低，故障率高的缺陷，在灯体外对光电模组进行组装，组装好的光电模组为单独零部件，可以单独售卖和运输。
在本实施例中，如图2所示，光电模组的组装方式具体包括以下步骤：
201、组装光源板和线排模组
在成型支架上安装光源板和线排模组，光源板和线排模组相对设置与成型支架的两侧，或者设置在成型支架的同一侧，并且光源板和线排模组相连；
202、安装压线端子
在线排模组的两端安装压线端子；
203、安装电源控制模块
将电源控制模块安装于线排模组上，电源控制模块与压线端子固 定连接，并且电源控制模块与线排模组接通。
在一实施例中，光电模组的组装方式还可以为以下方式：
将光源板和线排模组安装为一体，并且光源板和线排模组接通，然后在线排模组两端安装压线端子，最后将电源控制模块安装于线排模组上，与压线端子固定连接，并且和线排模组接通。这种方式与前一种相比，减少了成型支架的零部件，减轻了灯具的重量和安装工序。
在一实施例中，电源控制模块安装于线排模组上后，继续在电源控制模块的两端安装透明护盖；
又或者，在电源控制模块安装于线排模组上之前，在电源控制模块的两端安装护盖，再将电源控制模块和护盖构成的整体安装于线排模组上。
这种透明护盖包括AC透明护盖和DC透明护盖两种。
图3-4为本申请提供的一种灯具的实施例，该灯具是通过上述实施例中的方式制造而成。
请参考图3-4，该实施例中灯具具体包括光电模组10、灯体20、和灯头组件30，其中灯体20和灯头组件30形成一密闭腔体，用于光电模组10的安装和密封，防止光电模组10受到外部损坏，并且在灯体20的内部设有卡槽，光电模组10可以通过卡槽滑至灯体20的内部，并在卡槽的限制下与灯体20固定连接。在灯头组件30的表面开有供电源线或数据线通过的通孔，灯头组件30的作用是密封灯体20。
图5-7为本申请提供的一种光电模组的实施例，光电模组10是 灯具的发光部件。
请参考图5-7，光电模组10包括成型支架11，和位于成型支架11两侧的相对设置的光源板12和线排模组13，并且光源板12与线排模组的线路接通，还包括安装在线排模组13上的电源控制模块14，电源控制模块14与线排模组13的线路接通，用于控制光源板12的工作。
除此之外在线排模组13的两端设有压线端子15，压线端子15的作用是整合线路与外部电路相连，线排模组13上开有连接口与电源控制模块14相连。并且在电源控制模块14的一端设有AC透明护盖16，AC透明护盖16与压线端子15固定连接，AC透明护盖16可以防止操作不当带来的隐患，保证了接口线路的安全与稳定，能够实现不拆卸检查的目的，防止触碰带来的松动和污化，在电源控制模块14的另一端安装有DC透明护盖17，DC透明护盖17可以防止不确定物体对DC的伤害和干扰，还可以美化工艺连接。
上述光源板12又叫做PCB-A，由若干灯珠、PCB板和电路连通模块组成，其中灯珠和电路连接模块设于PCB板上，灯珠与电路连通模块接通，并且灯珠在PCB板上均匀分布。灯珠为发光体，电路连通模块为灯珠供电，PCB板连通灯珠和电源连通模块，还为灯珠和电源连通模块起支撑作用。
上述线排模组13由若干电源线和数据线组成，用于导电和数据传输。
在一实施例中，灯体20有具有防水性质且透光的材质的制成， 能够防水，透光性好。
在一实施例中，光电模组10能够从灯体20中整体拆卸出来。这种拆分设计能够实现光电模组10和灯体20的分开运输，使用者在使用时再将两者组合使用便可，还能够方便故障的排查。并且消费者可以单独购买光电模组10或灯体20，对不同的光电模组10和灯体20进行组合使用，区别于现有技术中灯具的单一性。
在一实施例中，灯体20上还设有安装卡扣21，安装卡扣21通过滑槽与灯体20安装固定，安装卡扣21上具有螺纹孔，结合连接部件用于灯具在墙体上的安装。
在一实施例中，成型支架11采用金属材质或者塑料材质。成型支架11对灯体20内的零部件起支撑安装作用。
综上所述，本申请提供的方法，灯具内部的零部件光电模组的组装过程与灯体分离，这种平面展开的作业方法可以将制作工序拆解，可以进行自动化作业，替代人工安装，提升效率，降低了故障率，避免了不同人员的重复作业和不同工位对产品组装时的失误，能够灵活布置生产工位；光电模组作为整体安装进灯体内部，并且可以拆卸，使用者可以根据需求对灯体内的光电模组进行更换，还可以根据需要选择灯体，灯体和光电模组的组合样式更多。
以上所述仅为本申请的优选实施例，并非因此限制本申请的专利范围，凡是在本申请的发明构思下，利用本申请说明书及附图内容所作的等效结构变换，或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (18)

  1. 一种灯具制作方法，其特征在于，包括以下步骤：
    选择生产灯具的类型，该灯具包括光电模组、灯体和灯头组件；
    在所述光电模组和所述灯体分离状态下组装所述光电模组；
    将组装好的所述光电模组与所述灯体组装；
    判断所述光电模组是否组装完整；
    若所述光电模组组装完整，则将所述灯头组件与所述灯体安装，对所述灯体内的所述光电模组密封。
  2. 根据权利要求1所述的一种灯具制作方法，其特征在于，所述光电模组的组装方法包括以下步骤：
    在成型支架上安装光源板和线排模组，所述光源板和所述线排模组相连，所述光源板和所述线排模组位于所述光源板的同一侧或者不同侧；
    在所述线排模组两端安装压线端子；
    将电源控制模块安装于所述线排模组上，与所述压线端子固定连接，并且和所述线排模组接通。
  3. 根据权利要求2所述的一种灯具制备方法，其特征在于，所述电源控制模块安装于线排模组上后，再在所述电源控制模块的两端安装护盖。
  4. 根据权利要求2所述的一种灯具制备方法，其特征在于，所述电源控制模块安装于线排模组上之前，在电源控制模块的两端安装护盖，再将电源控制模块和护盖构成的整体安装于所述线排模组上。
  5. 根据权利要求1所述的一种灯具制作方法，其特征在于，所述光电模组的组装方法包括以下步骤：
    将光源板和线排模组安装为一体，所述光源板和所述线排模组相连；
    在所述线排模组两端安装压线端子；
    将电源控制模块安装于线排模组上，与所述压线端子固定连接，并且和线排模组接通。
  6. 根据权利要求5所述的一种灯具制备方法，其特征在于，所述电源控制模块安装于线排模组上后，再在所述电源控制模块的两端安装护盖。
  7. 根据权利要求5所述的一种灯具制备方法，其特征在于，所述电源控制模块安装于线排模组上之前，在电源控制模块的两端安装护盖，再将电源控制模块和护盖构成的整体安装于所述线排模组上。
  8. 根据权利要求1所述的一种灯具制作方法，其特征在于，所述光电模组组装未完整，则在灯体内对光电模组继续组装，组装完成后，将灯头组件与灯体安装，对灯体内的光电模组密封。
  9. 一种光电模组，其特征在于，包括光源板、线排模组、电源控制模块、压线端子和透明护盖，所述光源板和线排模组相连，所述电源控制模块与所述线排模组相连，所述压线端子设于所述线排模组两端，所述透明护盖设于所述电源控制模块两端，所述透明护盖与所述压线端子相连；
    所述光源板包括若干灯珠，PCB板和电路连通模块，所述灯珠和 电路连通模块设于PCB板上，所述灯珠和电路连通模块相连，所述灯珠在所述PCB板均匀分布；
    所述线排模组包括若干电源线或数据线；
    所述电源控制模块用于控制所述光源板。
  10. 根据权利要求9所述的一种光电模组，其特征在于，还包括成型支架，所述光源板和线排模组设于成型支架上，与成型支架固定连接，所述光源板和线排模组位于所述成型支架的同一侧，或者相对设于所述成型支架的两侧。
  11. 根据权利要求10所述的一种光电模组，其特征在于，所述光电模组的组装方法包括以下步骤：
    在成型支架上安装光源板和线排模组，所述光源板和所述线排模组相连，所述光源板和所述线排模组位于所述光源板的同一侧或者不同侧；
    在所述线排模组两端安装压线端子；
    将电源控制模块安装于所述线排模组上，与所述压线端子固定连接，并且和所述线排模组接通。
  12. 根据权利要求11所述的一种光电模组，其特征在于，所述电源控制模块安装于线排模组上后，再在所述电源控制模块的两端安装护盖。
  13. 根据权利要求11所述的一种光电模组，其特征在于，所述电源控制模块安装于线排模组上之前，在电源控制模块的两端安装护盖，再将电源控制模块和护盖构成的整体安装于所述线排模组上。
  14. 根据权利要求10所述的一种光电模组，其特征在于，所述光电模组的组装方法包括以下步骤：
    将光源板和线排模组安装为一体，所述光源板和所述线排模组相连；
    在所述线排模组两端安装压线端子；
    将电源控制模块安装于线排模组上，与所述压线端子固定连接，并且和线排模组接通。
  15. 一种灯具，其特征在于，包括光电模组，灯体和灯头组件，所述灯头组件与灯体相连，两者构成一密闭腔体，所述光电模组设于所述密闭腔体内，所述灯体内部设有卡槽，用于所述光电模组的安装。
  16. 根据权利要求15所述的一种灯具，其特征在于，所述灯体由具有防水性质且透光的材质制成。
  17. 根据权利要求15所述的一种灯具，其特征在于，所述光电模组能从所述灯体中拆卸。
  18. 根据权利要求15所述的一种灯具，其特征在于，包括以下步骤：
    选择生产灯具的类型，该灯具包括光电模组、灯体和灯头组件；
    在所述光电模组和所述灯体分离状态下组装所述光电模组；
    将组装好的所述光电模组与所述灯体组装；
    判断所述光电模组是否组装完整；
    若所述光电模组组装完整，则将所述灯头组件与所述灯体安装，对所述灯体内的所述光电模组密封。
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