WO2022021491A1

WO2022021491A1 - Anti-impact detection device for mounting solar panel in photovoltaic system and detection method of said anti-impact detection device

Info

Publication number: WO2022021491A1
Application number: PCT/CN2020/109524
Authority: WO
Inventors: 倪星
Original assignee: 南京国绿能源有限公司
Priority date: 2020-07-31
Filing date: 2020-08-17
Publication date: 2022-02-03
Also published as: CN111948075A

Abstract

An anti-impact detection device for mounting a solar panel in a photovoltaic system. The anti-impact detection device comprises: a basic portion, a material conveying portion, a suction portion, and a detection portion. The basic portion comprises a base (1) and a protective housing (2) fixedly mounted on the base (1); the material conveying portion comprises a conveying mechanism (3) provided on one side of the base (1); the suction portion comprises a suction assembly (4) fixedly mounted in the protective housing (2); the detection portion comprises a detection assembly (5) fixedly mounted in the protective housing (2). The detection assembly (5) is designed to simulate falling stones to impact solar panels, so that the anti-impact degree of the solar panels of the same batch is detected, screening and dividing are performed according to different anti-impact degrees of different batches, thus during mounting of a photovoltaic power generation system, solar panels having a suitable anti-impact degree are selected, thereby reducing the maintenance cost of the photovoltaic power generation system in the later period.

Description

A kind of anti-collision detection equipment and detection method for installing solar panel in photovoltaic system

technical field

The invention relates to an anti-collision detection device, in particular to an anti-collision detection device for installing a solar panel in a photovoltaic system.

Background technique

Photovoltaic power generation is a technology that directly converts light energy into electrical energy by utilizing the photovoltaic effect of the semiconductor interface. It is mainly composed of solar panels (components), controllers and inverters, and the main components are composed of electronic components. After the solar cells are connected in series, they can be packaged and protected to form a large-area solar cell module, and then combined with power controllers and other components to form a photovoltaic power generation device.

The main principle of photovoltaic power generation is the photoelectric effect of semiconductors. When a photon irradiates a metal, its energy can be completely absorbed by an electron in the metal. The energy absorbed by the electron is large enough to overcome the internal gravity of the metal to do work, escape from the metal surface and become a photoelectron.

When the traditional photovoltaic power generation installs solar panels, because the solar panels are not selected according to the degree of collision resistance of the solar panels, the mechanical energy is not divided and screened. When the photovoltaic power generation system is installed in the mountains, due to the mountain environment, there are often falling stones hitting the solar energy. The solar panels are easily damaged, and the service life of the photovoltaic power generation system after installation is much lower than the service life of the design scheme, thereby increasing the maintenance cost.

technical problem

An anti-collision detection device for installing solar panels in a photovoltaic system is provided to solve the above problems existing in the prior art.

technical solutions

a base part, including a base, and a protective casing fixedly mounted on the base;

a material transporting part, including a transport mechanism arranged on one side of the base;

a suction part, including a suction component fixedly installed in the protective casing;

The detection part includes a detection component fixedly installed in the protective casing; the detection component includes a detection pendulum frame fixedly installed in the detection casing, a detection sliding table fixedly connected with the detection pendulum frame, and a detection sliding table fixedly connected with the detection pendulum frame. The detection sliding table is correspondingly provided with a detection lifting head which is rotatably connected with the detection pendulum frame.

In a further embodiment, the transport mechanism includes a transport assembly disposed on the side of the base, a blanking assembly fixedly installed at one end of the transport assembly, and a loading assembly fixedly installed at the other end of the transport assembly .

In a further embodiment, the transport mechanism includes a transport transport rack, a transport motor fixedly installed on the side of the transport transport rack, and a conveyor belt drivingly connected with the transport motor; The transport bracket is designed to drive the backing plate with the solar panel to move, so that the solar panel can be moved to the suitable position.

In a further embodiment, the blanking assembly includes a blanking bracket fixedly connected to the transport conveyor, and a bottom blanking mechanism and a top blanking mechanism fixedly connected to the blanking frame; the bottom blanking mechanism and The top blanking mechanism is two sets of identical units set in mirror images, each set of identical units includes a blanking guide rod fixedly connected with the blanking support, and two sets of limit units with the same structure that sleeve the blanking guide rod , each set of limit units includes a blanking cylinder fixedly connected with the blanking support, a blanking output shaft inserted into the blanking cylinder, and a blanking limit block fixedly connected with the blanking output shaft; The blanking limit block is sleeved with the blanking guide rod; a blanking limit shell is fixedly installed above the blanking component, and the blanking component is designed to perform blanking work on the backing plate equipped with the solar panel , and then complete the one-by-one blanking work of the backing plate equipped with solar panels, thereby avoiding the accumulation of materials and the phenomenon of collision caused by collective blanking.

In a further embodiment, the feeding assembly includes a feeding cylinder fixedly connected with the transporting frame, a feeding input rod inserted into the feeding cylinder, and a feeding abutting block fixedly connected with the feeding input rod , a feeding frame abutting with the feeding abutting block and fixedly installed above the transport conveyor, and four sets of feeding limit blocks rotatably connected with the feeding frame; the feeding limit blocks A feeding rotating shaft is arranged between the feeding frame and the feeding frame; a feeding guide rod for inserting the transporting frame is arranged below the feeding block; a feeding limit is fixed above the feeding assembly The position shell, the design of the feeding component is mainly to carry out the stacking work of the backing plate with the solar panel after the inspection is completed, so that the backing plate with the solar panel after the inspection is completed after the stacking is completed. It is more convenient and neat to put it, and it is more convenient to count the number.

In a further embodiment, the suction assembly includes a gripping moving motor fixedly installed in the protective casing, a gripping runner that rotates coaxially with the gripping moving motor, and a gripping runner that is sleeved on the gripping runner. A gripping moving belt, a gripping moving frame fixedly connected with the gripping moving belt, a gripping moving slider fixedly installed under the gripping moving frame, and a gripping moving block adapted to the gripping moving slider The moving slide rail is fixedly connected with the gripping moving slide rail and is fixedly installed in the protective casing. Take the gripping guide rod on the horizontal frame, insert the gripping screw rod of the gripping horizontal frame, rotate coaxially with the gripping screw rod and fixedly install the screw motor on the side of the gripping horizontal frame , Sleeve the clamping traverse block of the clamping screw rod, the clamping lifting cylinder fixedly installed on the clamping traversing block, the clamping suction cup frame fixedly connected with the clamping lifting cylinder, and the installation For the vacuum suction cups on the suction cup holder, the suction components are designed mainly to absorb and move the solar panels, and then move the solar panels to the inspection table for inspection by the inspection unit.

In a further embodiment, the detection swing frame includes a detection base fixedly installed in the protective housing, a detection column fixedly installed on the detection base, a swing shaft inserted into the detection column, and the swing shaft A rocking frame fixedly connected to the shaft, a detection pendulum rod hinged with the rocker frame, a detection pendulum block hinged with the detection pendulum rod, and a rocking cylinder fixedly installed at the other end of the detection pendulum block; the detection pendulum block It is rotatably connected with the detection base; a detection motor is fixedly installed on the top of the rocking frame, and the end of the detection motor is provided with a detection input shaft; the detection column is engraved with an impact strength meter, and the detection pendulum is designed mainly for the purpose of Carry out the contact between the driving detection input shaft and the detection wheel. When the contact is made, the input power is input by the detection input shaft to complete the height adjustment of the detection head, and then adjust the corresponding detection head according to the impact force table engraved on the detection column. The impact height, and then when the detection swing frame drives the detection input shaft to loose contact with the detection wheel, the detection head will fall, and then hit the solar panel to complete the detection work.

In a further embodiment, the detection sliding table includes a detection table, and a sliding assembly fixedly connected with the detection table; the sliding assembly includes a detection sliding cylinder fixedly installed on the detection base, and the detection sliding cylinder is inserted into the detection sliding cylinder The detection telescopic rod, the detection sliding frame fixedly connected with the detection telescopic rod, the detection sliding block fixedly connected with the detection sliding frame, the detection sliding rail suitable for the detection sliding block, and the detection sliding A detection connection frame that is fixedly connected to the rail and is fixedly connected to the detection column; the detection table is fixedly connected to the detection sliding frame, and the detection sliding table is designed mainly to drive the detection table to move through the sliding assembly until the detection table is moved to the detection stage. Below the head, and then the detection head completes the detection of the solar panel.

In a further embodiment, the detection lifting head includes a detection wheel rotatably connected with the detection column, a detection shaft inserted into the detection wheel, a detection connection block sleeved on the detection shaft, and a detection connection block hinged to the detection connection block. A rebound unit, a detection weight block hinged with the rebound unit, and a detection head arranged at the end of the detection weight block; the rebound unit includes two groups of identical units hinged with the detection connection block , and a detection damper arranged between two groups of identical units; each group of identical units includes a detection frame hinged with the detection connection block, and a detection hinge hinged with the detection frame; the detection damper is arranged in two The detection hinge rod is hinged with the detection weight block; the detection shaft is arranged at the center and half of the circle edge of the detection wheel, and the detection shaft is arranged on the detection wheel The center of the circle and the half of the edge are mainly used to drive the detection shaft to change the height when the detection wheel rotates, thereby completing the height adjustment of the detection head, and then completing the impact resistance detection of the solar panel.

A detection method for anti-collision detection equipment for installing solar panels in a photovoltaic system, comprising the following steps:

Step 1. When the solar panel needs to be tested for impact resistance before installation, the backing plate with the solar panel is placed on the blanking limit shell. The pads need to be fed one by one during testing. At this time, the pads with solar panels are fed one by one through the blanking assembly. At this time, the pads with solar panels are pressed against the bottom blanking mechanism. The top unloading mechanism will abut the bottom unloading mechanism against the top layer of the backing plate with solar panels on the backing board with solar panels. At this time, by relaxing the bottom unloading mechanism, the bottom layer is equipped with solar panels. The board falls onto the transport component, and then the top unloading mechanism is loosened. At this time, the backing plate with the solar panel against which the top unloading mechanism is held will fall, and then be resisted by the bottom unloading mechanism, and then reciprocate. work, and then make the pads with solar panels enter the transport components one by one;

Since the top unloading mechanism and the bottom unloading mechanism are the same units set up in two groups of mirror images, only the working process of the top unloading mechanism is described here. The top unloading mechanism is operated by the unloading cylinder, which in turn drives the unloading output shaft to move, and then drive the blanking stopper to reciprocate along the blanking guide rod, so as to complete the abutting and loosening of the blanking stopper on the backing plate with the solar panel;

Step 2. After the backing plate with the solar panel enters the transport assembly, the backing plate with the solar panel is moved through the transport assembly, and the transport motor is used to work, which in turn drives the transmission belt to work, which in turn drives the The backing plate with solar panels placed on the transmission belt moves until the backing plate with solar panels moves to the fitting position and stops working;

Step 3. When the backing plate with the solar panel is moved to the fitting position, the solar panel is adsorbed by the suction component at this time, so that the solar panel is separated from the backing plate, and the solar panel is adsorbed by the vacuum suction cup at this time. After the suction of the suction cup is completed, the gripping moving motor rotates at this time, thereby driving the gripping moving belt to move, and then driving the gripping moving frame to move along the gripping moving slide rail, thereby changing the position of the vacuum suction cup, and then passing the The screw motor rotates, which in turn drives the clamping screw to rotate, which in turn drives the clamping traverse block to move along the clamping guide rod, which in turn drives the vacuum suction cup to change its position, and then works through the clamping lift cylinder, and then Drive the suction cup holder to lift and move, and then drive the vacuum suction cup to change its position until the solar panel is moved to the test table, and then the adsorption of the solar panel is released. At this time, the solar panel falls on the test table;

Step 4. When the solar panel falls on the inspection table, the inspection table is moved by the sliding assembly until the inspection table moves directly below the inspection head. At this time, the inspection sliding cylinder is used to work, which in turn drives the inspection and expansion. The rod performs telescopic motion, and then drives the detection carriage to slide along the detection slide rail, and then drives the detection table to slide until the detection table moves to the bottom of the detection head and stops working;

Step 5. When the detection table moves below the detection head, the swing cylinder will work at this time, and then the detection pendulum block will be driven to swing, and then the clamping moving frame will be driven to move up and down, and then the swing frame will be driven to swing along the swing axis. When the detection input shaft swings to contact the detection wheel, it stops working. At this time, the detection motor works again, which in turn drives the detection input shaft to rotate, which in turn drives the detection wheel to rotate, which in turn drives the detection connection block to move, which in turn drives the detection connection block to move. The detection frame moves, which then drives the detection hinge to move, which in turn drives the detection counterweight to move, which in turn drives the detection head to move. At this time, the comparison is made according to the impact force table. When the data are flush, the impact strength of the impact head falling is the same as the strength engraved on the impact strength meter. At this time, the staff can select the impact strength to match the impact strength table for detection; when the detection head moves to the appropriate impact strength After the height is reached, the swinging cylinder will work at this time, and then drive the detection pendulum block to swing, which in turn drives the clamping moving frame to move up and down, and then drives the swing frame to swing along the swing axis. When the detection input shaft is released and the detection wheel At this time, the detection weight will drive the detection head to fall, and then the solar panel will collide to complete the impact detection, and the impact strength will be upgraded one by one through reciprocation until the solar panel can not bear it, and then damage occurs, and then Detect the maximum impact resistance of the same batch of solar panels, and then complete the detection;

Step 6. When the anti-collision detection of the solar panel is completed, the suction component will work again at this time, and then the solar panel after the detection will be moved to the backing plate. At this time, the loading component will work, and then the detection The solar panels are stacked. At this time, the inspected solar panel backing plate is moved to the lower part of the feeding assembly through the transport assembly. At this time, the feeding cylinder is used to work, and then the feeding block is driven to resist the installed and inspected. The solar panel backing plate will rise until the detected solar panel backing plate is against the loading limit block and continue to move upward. At this time, the feeding limit block will be held against the detected solar panel backing plate. Swing, and then stop working when the detected solar panel backing plate moves to the top of the loading limit block. At this time, the loading limit block will be driven and reset by the loading shaft, and then complete the detection of the installed solar panel. Pad card position work.

beneficial effect

The invention discloses an anti-impact detection device for installing solar panels in a photovoltaic system. The invention simulates falling stones to hit the solar panels by designing detection components, and then detects the impact resistance of the same batch of solar panels, and then according to different The different impact resistance levels of the batch are screened and divided, and then when installing the photovoltaic power generation system, the solar panels with the impact resistance level suitable for the area are selected, thereby reducing the maintenance cost of the photovoltaic power generation system in the later stage.

Description of drawings

Figure 1 is a schematic structural diagram of the present invention.

Figure 2 is a schematic diagram of the transport mechanism of the present invention.

Figure 3 is a schematic diagram of the blanking assembly of the present invention.

Figure 4 is a schematic diagram of the top blanking mechanism of the present invention.

Fig. 5 is a schematic diagram of the feeding assembly of the present invention.

FIG. 6 is a schematic diagram of the detection assembly of the present invention.

FIG. 7 is a schematic diagram of the suction assembly of the present invention.

FIG. 8 is a schematic diagram of the detection pendulum of the present invention.

FIG. 9 is a schematic diagram of the detection lifting head of the present invention.

FIG. 10 is a schematic diagram of the detection sliding stage of the present invention.

Reference numerals are: base 1, protective shell 2, transport mechanism 3, transport assembly 31, transport bracket 32, blanking assembly 33, bottom blanking mechanism 331, top blanking mechanism 332, blanking cylinder 3321, blanking Limit block 3322, feeding guide rod 3323, feeding support 333, feeding limit shell 34, feeding assembly 35, feeding cylinder 351, feeding guide rod 352, feeding abutting block 353, feeding shaft 354, Loading frame 355, loading limit block 356, loading limit shell 36, suction assembly 4, gripping moving motor 411, gripping moving belt 412, gripping moving frame 413, gripping moving slider 414, gripping Moving slide rail 415, clamping fixed base plate 416, clamping screw 417, clamping guide rod 418, clamping cross frame 419, clamping transverse block 440, clamping lifting cylinder 441, clamping suction cup holder 442, vacuum suction cup 443, detection assembly 5, detection pendulum frame 51, detection base 511, detection pendulum block 512, detection pendulum rod 513, detection column 514, rocking frame 515, detection motor 516, detection input shaft 517, detection sliding table 52, detection sliding frame 521, detection slide rail 522, detection slider 523, detection connection frame 524, detection telescopic rod 525, detection sliding cylinder 526, detection lifting head 53, detection wheel 531, detection connection block 532, detection shaft 533, detection damper 534, The detection frame 535 , the detection hinge 536 , the detection counterweight 537 , and the detection head 538 .

Embodiments of the present invention

After the applicant's research and analysis, the reason for this problem (the maintenance cost of the existing photovoltaic power generation system after installing solar panels in mountainous areas) is that when installing solar panels in traditional photovoltaic power generation, due to the selection of solar panels When the photovoltaic power generation system is installed in a mountainous area, due to the mountainous environment, falling stones often hit the solar panel, which is prone to damage to the solar panel, which makes the photovoltaic power generation system installed. The service life after completion is much lower than the service life of the design scheme, thereby increasing the maintenance cost, and the present invention simulates falling stones to impact the solar panel by designing the detection component, and then detects the impact resistance of the same batch of solar panels. , and then screen and divide according to the different impact resistance levels of different batches, and then select the solar panels with the impact resistance level suitable for the area when installing the photovoltaic power generation system, thereby reducing the maintenance cost of the photovoltaic power generation system in the later stage.

An anti-collision detection device for installing solar panels in a photovoltaic system, comprising: a base 1, a protective casing 2, a transportation mechanism 3, a transportation component 31, a transportation bracket 32, a blanking component 33, a bottom blanking mechanism 331, and a top blanking Mechanism 332, unloading cylinder 3321, unloading limit block 3322, unloading guide rod 3323, unloading bracket 333, unloading limit shell 34, loading assembly 35, loading cylinder 351, loading guide rod 352, upper Feeding block 353, feeding shaft 354, feeding frame 355, feeding limit block 356, feeding limit shell 36, suction assembly 4, gripping moving motor 411, gripping moving belt 412, gripping moving frame 413 , clamping moving slider 414, clamping moving slide rail 415, clamping fixed base plate 416, clamping screw 417, clamping guide rod 418, clamping cross frame 419, clamping transverse block 440, clamping lifting cylinder 441, clamping suction cup holder 442, vacuum suction cup 443, detection component 5, detection pendulum frame 51, detection base 511, detection pendulum block 512, detection pendulum rod 513, detection column 514, rocking frame 515, detection motor 516, detection input shaft 517. Detection sliding table 52, detection sliding frame 521, detection sliding rail 522, detection slider 523, detection connection frame 524, detection telescopic rod 525, detection sliding cylinder 526, detection lifting head 53, detection wheel 531, detection connection block 532 , Detection shaft 533 , detection damper 534 , detection frame 535 , detection hinge 536 , detection counterweight 537 , detection head 538 .

The protective casing 2 is fixedly installed above the base 1 , the transport mechanism 3 is installed on one side of the base 1 , the suction assembly 4 is installed in the protective casing 2 , and the detection assembly 5 is installed in the detection shell; the detection assembly 5 is arranged on the side of the suction assembly 4; A detection sliding table 52 fixedly connected to the frame 51 , and a detection lifting head 53 corresponding to the detection sliding table 52 and rotatably connected to the detection swing frame 51 .

The transport mechanism 3 includes a transport assembly 31 disposed on the side of the base 1 , a blanking assembly 33 fixedly installed at one end of the transport assembly 31 , and a loading assembly fixedly installed at the other end of the transport assembly 31 . 35.

The transport mechanism 3 includes a transport conveyor frame, a transport motor fixedly installed on the side of the transport conveyor frame, and a conveyor belt drivingly connected with the transport motor; The transport mechanism 3 mainly drives the backing plate with the solar panel to move, so as to move the solar panel to the fitting position.

The blanking assembly 33 includes a blanking support 333 fixedly connected with the transporting frame, and a bottom blanking mechanism 331 and a top blanking mechanism 332 fixedly connected with the blanking support 333; the bottom blanking mechanism 331 and The top blanking mechanism 332 is two sets of identical units arranged in mirror images. Each set of identical units includes a blanking guide rod 3323 that is fixedly connected to the blanking bracket 333 , and the two sets of the blanking guide rods 3323 have the same structure. Each set of limit units includes a blanking cylinder 3321 fixedly connected with the blanking support 333, a blanking output shaft of the blanking cylinder 3321 is inserted, and a blanking output shaft is fixedly connected to the blanking output shaft. The lowering limit block 3322; the lowering limit block 3322 is sleeved with the lowering guide rod 3323; the upper part of the lowering assembly 33 is fixedly installed with a lowering limit shell 34, and the lowering assembly 33 is designed mainly for the purpose of Carry out the blanking work of the backing plate equipped with solar panels, and then complete the blanking work of the backing panels equipped with solar panels, so as to avoid material accumulation and collision caused by collective blanking.

The feeding assembly 35 includes a feeding cylinder 351 fixedly connected with the transporting frame, a feeding input rod inserted into the feeding cylinder 351, a feeding block 353 fixedly connected with the feeding input rod, and a feeding block 353 fixedly connected with the feeding input rod. The feeding block 353 abuts against and is fixedly installed on the feeding frame 355 above the transporting frame, and four sets of feeding limit blocks 356 are rotatably connected with the feeding frame 355; the feeding limit A feeding rotating shaft 354 is arranged between the position block 356 and the feeding frame 355 ; a feeding guide rod 352 is provided below the feeding block 353 for inserting the transporting frame; the feeding assembly 35 The upper part is fixedly installed with a loading limit shell 36, and the design of the loading assembly 35 is mainly to carry out the stacking work of the backing plate with the solar panel after the inspection is completed, so that the backing of the solar panel after the inspection is installed after the stacking is completed. The board is more tidy, and at the same time, it is more convenient and tidy to handle and put in use, and it is more convenient to count the number.

The suction assembly 4 includes a gripping moving motor 411 fixedly installed in the protective housing 2, a gripping runner that rotates coaxially with the gripping moving motor 411, and a clip that sleeves the gripping runner. Take the moving belt 412, the moving moving frame 413 fixedly connected with the moving moving belt 412, the moving sliding block 414 fixedly installed under the moving moving frame 413, and the moving moving block 414 The adapted gripping moving slide rail 415 is fixedly connected with the gripping moving slide rail 415 and is fixedly installed in the protective housing 2. The gripping and fixing base plate 416 is fixedly connected with the gripping moving frame 413 The clamping cross frame 419, the clamping guide rod 418 installed on the clamping cross frame 419 is fixedly connected, the clamping screw rod 417 of the clamping cross frame 419 is inserted, and the clamping screw rod 417 is coaxial The screw motor that is rotated and fixedly installed on the side of the gripping cross frame 419 is sleeved on the gripping traverse block 440 of the gripping screw 417 , and the clip mounted on the gripping and traversing block 440 is fixed. Take the lifting cylinder 441, the clamping suction cup frame 442 fixedly connected with the clamping lifting cylinder 441, and the vacuum suction cup 443 installed on the clamping suction cup frame 442, the suction component 4 is designed mainly to absorb the solar panel and move , and then move the solar panel to the detection table, and then use it for detection by the detection unit.

The detection swing frame 51 includes a detection base 511 fixedly installed in the protective housing 2, a detection column 514 fixedly installed on the detection base 511, and the swing shaft of the detection column 514 is inserted and connected to the detection column 514. The swing frame 515 fixedly connected with the swing shaft, the detection pendulum rod 513 hinged with the rocker frame 515 , the detection pendulum block 512 hinged with the detection pendulum rod 513 , and the swing fixed on the other end of the detection pendulum block 512 cylinder; the detection pendulum block 512 is rotatably connected with the detection base 511; a detection motor 516 is fixedly installed above the rocking frame 515, and the end of the detection motor 516 is provided with a detection input shaft 517; the detection column 514 is engraved with an impact strength meter. The design of the detection swing frame 51 is mainly to drive the contact between the detection input shaft 517 and the detection wheel 531. When abutting, the detection input shaft 517 is used to input power, thereby completing the height of the detection head 538. Adjust, and then adjust the corresponding impact height of the detection head 538 according to the impact force table engraved on the detection column 514, and then when the detection swing frame 51 drives the detection input shaft 517 to loosen the contact with the detection wheel 531, the detection The head 538 will fall, and then hit the solar panel, thereby completing the detection work.

The detection sliding table 52 includes a detection table and a sliding assembly fixedly connected with the detection table; the sliding assembly includes a detection sliding cylinder 526 fixedly installed on the detection base 511, and the detection sliding cylinder 526 is inserted into the detection sliding cylinder 526. a telescopic rod 525, a detection sliding frame 521 fixedly connected to the detection telescopic rod 525, a detection sliding block 523 fixedly connected to the detection sliding frame 521, a detection sliding rail 522 adapted to the detection sliding block 523, and The detection connection frame 524 is fixedly connected with the detection slide rail 522 and is fixedly connected with the detection column 514; the detection table is fixedly connected with the detection sliding frame 521, and the detection sliding table is designed mainly to drive the detection table through the sliding assembly. Move until the detection stage is moved below the detection head 538 , and then the detection head 538 completes the detection of the solar panel.

The detection lifting head 53 includes a detection wheel 531 rotatably connected with the detection column 514 , a detection shaft 533 inserted into the detection wheel 531 , a detection connection block 532 sleeved on the detection shaft 533 , and the detection connection block 532 A hinged rebound unit, a detection weight block 537 hinged to the rebound unit, and a detection head 538 arranged at the end of the detection weight block 537; the rebound unit includes two groups connected with the detection The same unit hinged with the block 532, and the detection damper 534 arranged between two groups of the same units; each group of the same unit includes a detection frame 535 hinged with the detection connection block 532, The detection damper 534 is arranged between the two sets of detection frames 535; the detection hinge 536 is hinged with the detection weight 537; the detection shaft 533 is arranged between the center of the detection wheel 531 and the circle At the half of the side, the detection shaft 533 is arranged at the center of the detection wheel 531 and the half of the circle edge is mainly for when the detection wheel 531 rotates, the detection shaft 533 can be driven to change the height at this time, Further, the height adjustment of the detection head 538 is completed, and the impact resistance detection of the solar panel is further completed.

Description of the working principle: When the solar panel needs to be tested for impact resistance before installation, the backing plate with the solar panel is placed on the unloading limit shell 34 at this time. The backing plate of the solar panel needs to be fed one by one during detection. At this time, the backing plate with the solar panel is fed one by one through the blanking assembly 33, and at this time, the bottom blanking mechanism 331 is used to hold the solar panel installed. and the top unloading mechanism 332 will press the bottom unloading mechanism 331 against the top layer of the backing board equipped with solar panels, at this time, by relaxing the bottom unloading mechanism 331, and then The backing plate with the solar panel on the bottom layer is dropped to the transport assembly 31, and then the top unloading mechanism 332 is loosened. At this time, the backing board with the solar panel against which the top unloading mechanism 332 is placed will fall down, and then the top unloading mechanism 332 will fall. The bottom unloading mechanism 331 is resisted, and then the reciprocating work is performed, so that the pads with solar panels are entered into the transport assembly 31 one by one;

Since the top unloading mechanism 332 and the bottom unloading mechanism 331 are the same unit set by two sets of mirror images, only the working process of the top unloading mechanism 332 will be described here. The top unloading mechanism 332 is operated by the unloading cylinder 3321, which in turn drives the The unloading output shaft moves, and then drives the unloading limit block 3322 to reciprocate along the unloading guide rod 3323, thereby completing the abutting and loosening of the unloading limit block 3322 on the backing plate equipped with the solar panel; when After the backing plate with the solar panel enters the transport assembly 31, the backing plate with the solar panel is moved through the transport assembly 31 at this time, and the transport motor works at this time, which in turn drives the transmission belt to work, which in turn drives the movement of the backing plate with the solar panel. The backing plate with the solar panel on the transmission belt moves until the backing plate with the solar panel moves to the fitting position and then stops working; when the backing plate with the solar panel moves to the fitting position, the assembly is sucked by suction 4. Adsorb the solar panel to make the solar panel detach from the backing plate. At this time, the solar panel is adsorbed by the vacuum suction cup 443. After the suction of the vacuum suction cup 443 is completed, the moving motor 411 is used for rotation at this time, thereby driving the clamping The moving belt 412 moves, and then drives the gripping moving frame 413 to move along the gripping moving slide rail 415, thereby changing the position of the vacuum suction cup 443, and then rotating through the screw motor, thereby driving the gripping screw 417 to rotate , and then drive the gripping traverse block 440 to move along the gripping guide rod 418, and then drive the vacuum suction cup 443 to change the position, and then work through the gripping lifting cylinder 441, and then drive the gripping suction cup frame 442 to carry out the lifting movement , and then drive the vacuum chuck 443 to change the position until the solar panel is moved to the test table, and then the adsorption of the solar panel is released. At this time, the solar panel falls on the test table; when the solar panel falls on the test table, At this time, the detection stage is driven to move by the sliding assembly until the detection stage moves directly under the detection head 538 . At this time, the detection sliding cylinder 526 works, and then the detection telescopic rod 525 is driven to perform a telescopic movement, thereby driving the detection sliding frame 521 It slides along the detection slide rail 522, and then drives the detection table to slide until the detection table moves below the detection head 538 and stops working; when the detection table moves below the detection head 538, the swing cylinder works at this time, and then drives The detection pendulum block 512 swings, which in turn drives the clamping moving frame 413 to move up and down, which in turn drives the swing frame 515 to swing along the swing axis, until the detection input shaft 517 swings to contact the detection wheel 531, and stops working. Then, the detection motor 516 works, and then drives the detection input shaft 517 to rotate, which in turn drives the detection wheel 531 to rotate, which in turn drives the detection connection block 532 to move, which in turn drives the detection frame 535 to move, and then drives the detection hinge 536 to move. , and then drive the detection counterweight 537 to move, and then drive the detection The measuring head 538 moves, at this time, it is compared according to the impact strength table. When the detection head 538 is flush with the strength data engraved on the impact strength table, the impact strength of the impact head falling at this time is the same as that engraved on the impact strength table. If the force is the same, at this time, the staff can use the impact force meter to select the impact force to detect; when the detection head 538 moves to an appropriate height, the swing cylinder will work again at this time, and then drive the detection pendulum block 512 to swing, Then, it drives the moving frame 413 to move up and down, and then drives the swing frame 515 to swing along the swing axis. When the detection input shaft 517 is released from the contact with the detection wheel 531, the detection weight 537 will drive the detection head. The 538 is dropped, and then the solar panel is hit, and the impact detection is completed, and the impact strength is upgraded one by one through reciprocation until the solar panel cannot withstand it, and then damage occurs, and then the maximum impact resistance of the same batch of solar panels is detected. , and then complete the detection; when the anti-collision detection of the solar panel is completed, the suction component 4 will work again at this time, and then the solar panel after the detection is completed to move to the backing plate, and then the loading component 35 will work. Then, the detected solar panels are stacked. At this time, the detected solar panel backing plate is moved to the lower part of the feeding assembly 35 through the transport assembly 31. At this time, the feeding cylinder 351 is used to work, and then the feeding block is driven. 353 lifts against the detected solar panel backing plate until the detected solar panel backing plate abuts the loading limit block 356 to continue the upward movement, at this time the loading limit block 356 will be installed There is a detected solar panel backing against the swing, and when the detected solar panel backing moves to the top of the feeding limit block 356, it stops working. At this time, the feeding limit block 356 will be carried by the feeding shaft 354. Drive the reset, and then complete the clamping work of the solar panel backing board after installation.

The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details in the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, These equivalent transformations all belong to the protection scope of the present invention.

Claims

An anti-collision detection device for installing solar panels in a photovoltaic system, characterized in that it includes:

a base part, including a base, and a protective casing fixedly mounted on the base;

a material transporting part, including a transport mechanism arranged on one side of the base;

a suction part, including a suction component fixedly installed in the protective casing;

The detection part includes a detection component fixedly installed in the protective casing; the detection component includes a detection pendulum frame fixedly installed in the detection casing, a detection sliding table fixedly connected with the detection pendulum frame, and a detection sliding table fixedly connected with the detection pendulum frame. The detection sliding table is correspondingly provided with a detection lifting head which is rotatably connected with the detection pendulum frame.
The anti-collision detection device for installing solar panels in a photovoltaic system according to claim 1, wherein the transport mechanism comprises a transport component arranged on the side of the base, and a transport component is fixedly installed at one end of the transport component. A blanking component, and a loading component fixedly installed at the other end of the transport component.
The anti-collision detection device for installing solar panels in a photovoltaic system according to claim 2, wherein the transport mechanism comprises a transport conveyor, a transport motor fixedly installed on the side of the transport conveyor, and a transport motor connected to the The conveyor belt connected by the transport motor drive.
The anti-collision detection device for installing solar panels in a photovoltaic system according to claim 2, wherein the blanking component comprises a blanking support fixedly connected to the transporting frame, and a blanking support fixedly connected to the blanking support The bottom feeding mechanism and the top feeding mechanism are two sets of identical units set in mirror images, and each group of identical units includes a feeding guide rod fixedly connected with the feeding support, and two sets of limit units with the same structure sleeved on the blanking guide rod, each set of limit units includes a blanking cylinder fixedly connected with the blanking support, and a blanking output shaft of the blanking cylinder is inserted , a blanking stop block fixedly connected with the blanking output shaft; the blanking stop block is sleeved with the blanking guide rod; a blanking stopper shell is fixedly installed above the blanking component.
A kind of anti-collision detection equipment for installing solar panels in a photovoltaic system according to claim 2, is characterized in that:

The feeding assembly includes a feeding cylinder fixedly connected with the transporting frame, a feeding input rod that is inserted into the feeding cylinder, and a feeding block fixedly connected with the feeding input rod, which is connected with the feeding cylinder. The abutting block abuts and is fixedly installed on the feeding frame above the conveying frame, and four sets of feeding limit blocks rotatably connected with the feeding frame; the feeding limit blocks and the feeding frame A feeding rotating shaft is arranged between them; a feeding guide rod for inserting the transporting frame is arranged below the feeding abutting block; a feeding limiting shell is fixedly installed above the feeding assembly.
The anti-collision detection device for installing solar panels in a photovoltaic system according to claim 1, wherein the suction component comprises a clamping moving motor fixedly installed in the protective casing, and the clamping moving motor is connected with the clamping movement motor. The coaxially rotating clamping wheel is sleeved with the clamping moving belt of the clamping moving wheel, the clamping moving frame fixedly connected with the clamping moving belt, and the clamp fixedly installed under the clamping moving frame Take the movable slider, the clamping movable sliding rail adapted to the clamping movable sliding block, the clamping fixed bottom plate fixedly connected with the clamping movable sliding rail and fixedly installed in the protective housing, The clamping cross frame fixedly connected to the clamping moving frame, the clamping guide rod fixedly installed on the clamping transverse frame, and the clamping screw rod of the clamping transverse frame are inserted, which are the same as the clamping screw rod. The shaft rotates and is fixedly installed on the side of the gripping cross frame, the screw motor is sleeved on the gripping traverse block of the gripping screw rod, and the gripping lift cylinder is fixedly installed on the gripping and traversing block. , a clamping suction cup frame fixedly connected with the clamping lifting cylinder, and a vacuum suction cup mounted on the clamping suction cup frame.
The anti-collision detection device for installing solar panels in a photovoltaic system according to claim 1, wherein the detection pendulum includes a detection base fixedly installed in the protective casing, and fixedly installed on the detection base The detection column is inserted into the swing shaft of the detection column, the swing frame fixedly connected with the swing shaft, the detection pendulum rod hinged with the rock frame, the detection pendulum block hinged with the detection pendulum rod, and the fixed a swing cylinder installed on the other end of the detection pendulum block; the detection pendulum block is rotatably connected with the detection base; a detection motor is fixedly installed above the rocking frame, and a detection input shaft is arranged at the end of the detection motor ; The impact strength meter is engraved on the detection column.
A kind of anti-impact detection equipment for installing solar panels in a photovoltaic system according to claim 1, is characterized in that: The detection sliding table includes a detection table and a sliding assembly fixedly connected with the detection table; the sliding assembly includes a detection sliding cylinder fixedly installed on the detection base, a detection telescopic rod for plugging the detection sliding cylinder, and the detection sliding cylinder. The detection sliding frame fixedly connected with the detection telescopic rod, the detection sliding block fixedly connected with the detection sliding frame, the detection sliding rail adapted to the detection sliding block, and the detection sliding rail fixedly connected with the detection sliding rail and connected with the detection sliding rail. A detection connection frame fixedly connected with the upright column; the detection platform is fixedly connected with the detection sliding frame.
The anti-collision detection device for installing solar panels in a photovoltaic system according to claim 1, wherein the detection lifting head comprises a detection wheel rotatably connected with the detection column, the detection shaft of the detection wheel is inserted, and the sleeve a detection connection block connected to the detection shaft, a rebound unit hinged with the detection connection block, a detection weight block hinged with the rebound unit, and a detection head arranged at the end of the detection weight block; The rebound unit includes two groups of identical units hinged with the detection connection block, and a detection damper arranged between the two groups of identical units; each group of identical units includes a detection frame hinged with the detection connection block, and The detection hinge is hinged to the detection frame; the detection damper is arranged between two sets of detection frames; the detection hinge is hinged to the detection weight; the detection shaft is arranged between the center of the detection wheel and the detection wheel. half of the rounded edge.
A detection method for anti-collision detection equipment for installing solar panels in a photovoltaic system, characterized in that it comprises the following steps:

Step 1. When the solar panel needs to be tested for impact resistance before installation, the backing plate with the solar panel is placed on the blanking limit shell. The pads need to be fed one by one during testing. At this time, the pads with solar panels are fed one by one through the blanking assembly. At this time, the pads with solar panels are pressed against the bottom blanking mechanism. The top unloading mechanism will abut the bottom unloading mechanism against the top layer of the backing plate with solar panels on the backing board with solar panels. At this time, by relaxing the bottom unloading mechanism, the bottom layer is equipped with solar panels. The board falls onto the transport component, and then the top unloading mechanism is loosened. At this time, the backing plate with the solar panel against which the top unloading mechanism is held will fall, and then be resisted by the bottom unloading mechanism, and then reciprocate. work, and then make the pads with solar panels enter the transport components one by one;

Since the top unloading mechanism and the bottom unloading mechanism are the same units set up in two groups of mirror images, only the working process of the top unloading mechanism is described here. The top unloading mechanism is operated by the unloading cylinder, which in turn drives the unloading output shaft to move, and then drive the blanking stopper to reciprocate along the blanking guide rod, so as to complete the abutting and loosening of the blanking stopper on the backing plate with the solar panel;

Step 2. After the backing plate with the solar panel enters the transport assembly, the backing plate with the solar panel is moved through the transport assembly, and the transport motor is used to work, which in turn drives the transmission belt to work, which in turn drives the The backing plate with solar panels placed on the transmission belt moves until the backing plate with solar panels moves to the fitting position and stops working;

Step 3. When the backing plate with the solar panel is moved to the fitting position, the solar panel is adsorbed by the suction component at this time, so that the solar panel is separated from the backing plate, and the solar panel is adsorbed by the vacuum suction cup at this time. After the suction of the suction cup is completed, the gripping moving motor rotates at this time, thereby driving the gripping moving belt to move, and then driving the gripping moving frame to move along the gripping moving slide rail, thereby changing the position of the vacuum suction cup, and then passing the The screw motor rotates, which in turn drives the clamping screw to rotate, which in turn drives the clamping traverse block to move along the clamping guide rod, which in turn drives the vacuum suction cup to change its position, and then works through the clamping lift cylinder, and then Drive the suction cup holder to lift and move, and then drive the vacuum suction cup to change its position until the solar panel is moved to the test table, and then the adsorption of the solar panel is released. At this time, the solar panel falls on the test table;

Step 4. When the solar panel falls on the inspection table, the inspection table is moved by the sliding assembly until the inspection table moves directly below the inspection head. At this time, the inspection sliding cylinder is used to work, which in turn drives the inspection and expansion. The rod performs telescopic motion, and then drives the detection carriage to slide along the detection slide rail, and then drives the detection table to slide until the detection table moves to the bottom of the detection head and stops working;

Step 5. When the detection table moves below the detection head, the swing cylinder will work at this time, and then the detection pendulum block will be driven to swing, and then the clamping moving frame will be driven to move up and down, and then the swing frame will be driven to swing along the swing axis. When the detection input shaft swings to contact the detection wheel, it stops working. At this time, the detection motor works again, which in turn drives the detection input shaft to rotate, which in turn drives the detection wheel to rotate, which in turn drives the detection connection block to move, which in turn drives the detection connection block to move. The detection frame moves, which then drives the detection hinge to move, which in turn drives the detection counterweight to move, which in turn drives the detection head to move. At this time, the comparison is made according to the impact force table. When the data are flush, the impact strength of the impact head falling is the same as the strength engraved on the impact strength meter. At this time, the staff can select the impact strength to match the impact strength table for detection; when the detection head moves to the appropriate impact strength After the height is reached, the swinging cylinder will work at this time, and then drive the detection pendulum block to swing, which in turn drives the clamping moving frame to move up and down, and then drives the swing frame to swing along the swing axis. When the detection input shaft is released and the detection wheel At this time, the detection weight will drive the detection head to fall, and then the solar panel will collide to complete the impact detection, and the impact strength will be upgraded one by one through reciprocation until the solar panel can not bear it, and then damage occurs, and then Detect the maximum impact resistance of the same batch of solar panels, and then complete the detection;

Step 6. When the anti-collision detection of the solar panel is completed, the suction component will work again at this time, and then the solar panel after the detection will be moved to the backing plate. At this time, the loading component will work, and then the detection The solar panels are stacked. At this time, the inspected solar panel backing plate is moved to the lower part of the feeding assembly through the transport assembly. At this time, the feeding cylinder is used to work, and then the feeding block is driven to resist the installed and inspected. The solar panel backing plate will rise until the detected solar panel backing plate is against the loading limit block and continue to move upward. At this time, the feeding limit block will be held against the detected solar panel backing plate. Swing, and then stop working when the detected solar panel backing plate moves to the top of the loading limit block. At this time, the loading limit block will be driven and reset by the loading shaft, and then complete the detection of the installed solar panel. Pad card position work.