WO2022021389A1 - Underfill and preparation method therefor, and dispensing method applied to an led display screen - Google Patents

Underfill and preparation method therefor, and dispensing method applied to an led display screen Download PDF

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Publication number
WO2022021389A1
WO2022021389A1 PCT/CN2020/106356 CN2020106356W WO2022021389A1 WO 2022021389 A1 WO2022021389 A1 WO 2022021389A1 CN 2020106356 W CN2020106356 W CN 2020106356W WO 2022021389 A1 WO2022021389 A1 WO 2022021389A1
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Prior art keywords
underfill
led lamp
glue
lamp beads
led display
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PCT/CN2020/106356
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French (fr)
Chinese (zh)
Inventor
李小明
徐勋明
夏建平
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深圳市艾比森光电股份有限公司
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Priority to PCT/CN2020/106356 priority Critical patent/WO2022021389A1/en
Publication of WO2022021389A1 publication Critical patent/WO2022021389A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins

Definitions

  • the application relates to the technical field of LED display screens, in particular to an underfill adhesive and a preparation method thereof, and a glue dispensing method applied to an LED display screen.
  • LED display has the characteristics of high luminous brightness, bright colors and low energy consumption, and is widely used in cultural performances, advertising media, securities trading and other fields.
  • LED lamp beads as an important component of LED display, directly affect the use effect of LED display.
  • LED lamp beads are soldered on the substrate (such as PCB board) by surface mount technology, but due to the small pad area, the connection force between the LED lamp beads and the substrate is small, and it is easy to transport the LED display during the handling process. The LED lamp beads fall off, which greatly affects the display quality of the LED display.
  • underfill for reinforcement. Based on capillary action, the underfill fills the gap between the bottom of the LED lamp beads and the substrate.
  • the current underfills are mostly black products directly transplanted from the field of integrated circuits. If the black underfill is smeared on the lamp surface of the LED lamp bead, after curing, it will block/absorb the light of the lamp bead, greatly reducing the Reduce the display effect of the LED display.
  • the present application provides an underfill adhesive that can be applied to an LED display screen, which has high transparency and can not only solve the problem of falling off of the LED lamp beads, but also does not affect the display effect of the LED display screen.
  • the application provides an underfill adhesive, and the underfill adhesive includes the following raw materials by mass percentage:
  • Epoxy resin 50% ⁇ 70%
  • Latent curing agent 1% to 20%
  • Toughening agent 1% ⁇ 10%
  • Coupling agent 0.1% ⁇ 2%
  • the light transmittance of the underfill is greater than 80%.
  • the light transmittance of the underfill adhesive is relatively high.
  • the light transmittance of the adhesive layer formed by its curing will The rate is also high, which will not affect the luminescence of the LED lamp beads, and thus will not affect the display effect of the LED display.
  • the viscosity of the underfill of the present application at 25° C. is 1000 mPa ⁇ s ⁇ 2000 mPa ⁇ s.
  • the viscosity of the underfill is suitable, and it can flow out smoothly through the dispensing needle of the dispensing machine, and it will not spread excessively on the LED display, which will affect the filling performance.
  • the light transmittance of the underfill in the present application may be greater than 85%, greater than 90%, greater than 95%, greater than 98%, and even greater than 99%.
  • the light transmittance of the underfill may be greater than 90%.
  • the linear expansion coefficient of the underfill in this application is ⁇ 50 ⁇ 10 ⁇ 6 /°C.
  • the tensile shear strength of the underfill in this application is ⁇ 8Mpa. Preferably it is ⁇ 20Mpa.
  • the glass transition temperature of the underfill of the present application is above 110°C. In this way, the underfill has good high temperature resistance and is not easy to soften and fall off.
  • fillers can increase the strength of the underfill.
  • the filler is a white filler with a size in nanometer level.
  • the particle size of the filler ranges from 15 nm to 100 nm.
  • the white filler with a particle size of nanometer can not only ensure the smooth flow of the underfill from the dispensing needle, but also ensure that the underfill has a high light transmittance.
  • the filler is regular spherical particles.
  • the material of the filler may include one or more of silicon dioxide, titanium dioxide, aluminum oxide, and calcium carbonate.
  • the surface of the filler can also be modified by a surfactant (such as sodium dodecylbenzenesulfonate, sodium laurate, etc.) and/or a coupling agent, so as to avoid the filler agglomeration caused by too small particle size.
  • a surfactant such as sodium dodecylbenzenesulfonate, sodium laurate, etc.
  • a coupling agent such as sodium dodecylbenzenesulfonate, sodium laurate, etc.
  • the particle size of the modified filler can also be in the range of 15 nm to 100 nm.
  • epoxy resin is used as the base resin of the underfill.
  • the viscosity of the epoxy resin at 25°C can be 1000mPa ⁇ s ⁇ 3000mPa ⁇ s, for example, 1200mPa ⁇ s ⁇ 2800mPa ⁇ s.
  • the total chlorine content of the epoxy resin is less than or equal to 500 ppm, which can ensure that the above-mentioned underfill will have less corrosive effect on the metal material on the substrate when it is applied to the LED display screen.
  • epoxy resins include bisphenol A type epoxy resins, bisphenol F type epoxy resins, aliphatic epoxy resins, alicyclic epoxy resins, polycyclic aromatic epoxy resins and novolac type epoxy resins one or more of.
  • the latent curing agent can be cross-linked with the epoxy resin to form a three-dimensional network structure.
  • the latent curing agent has a certain storage stability at room temperature, and after heating and heating, the reactivity of the curing agent can be quickly released, so as to achieve the purpose of rapid curing of the epoxy resin.
  • the stability of the latent curing agent at 40° C. is 3 weeks to 4 weeks, which can maintain relatively stable fluidity during the dispensing process of the underfill and ensure higher dispensing quality.
  • the D50 particle size of the latent curing agent is 200 nm to 500 nm.
  • Latent curing agents are relatively light in color, such as white or transparent.
  • the latent curing agent of suitable size and light color can not only ensure the smooth flow of the underfill from the dispensing tip, but also ensure the high light transmittance of the underfill.
  • the latent curing agent may include one or more of modified amine curing agents, imidazole curing agents and dicyandiamide curing agents.
  • the modified amine curing agent may include one or more of boron trifluoride monoethylamine, boron trifluoride aniline, boron trifluoride benzylamine and boron trifluoride pyridine.
  • the modified amine curing agent is white boron trifluoride monoethylamine.
  • the imidazole-based curing agent may include one or more of imidazole, 2-methylimidazole, 2-ethylimidazole, 2, 4-dimethylimidazole, and 2-ethyl 4-methylimidazole.
  • the dicyandiamide curing agent may include one or more of dicyandiamide and aniline-modified dicyandiamide.
  • the toughening agent can improve the toughness of the underfill, increase its elastic modulus, and reduce the thermal expansion coefficient, so that the underfill has high impact resistance and good heat resistance.
  • the toughening agent may comprise one or one of liquid silicone rubber, liquid carboxyl-terminated nitrile rubber, liquid hydroxyl-terminated nitrile rubber, liquid hydroxyl-terminated polybutadiene rubber and epoxy-terminated polybutadiene rubber.
  • the liquid silicone rubber includes at least one of methyl vinyl silicone rubber, dimethyl vinyl silicone rubber, methyl phenyl vinyl silicone rubber and methyl diphenyl vinyl silicone rubber.
  • the liquid toughening agent also helps to ensure that the viscosity of the underfill is in an appropriate range.
  • the viscosity of the toughening agent at 25° C. is 5 mPa ⁇ s ⁇ 100 mPa ⁇ s.
  • it is 15 mPa ⁇ s to 80 mPa ⁇ s.
  • the coupling agent has both reactive groups that can be chemically combined with inorganic materials (such as fillers) and reactive groups that can be chemically combined with organic materials (such as epoxy resins), which can improve the interface properties of epoxy resins and fillers , make the dispersibility and compatibility of the inorganic filler in the organic matrix, reduce the viscosity of the system, and also enhance the bonding strength of the glue on different substrates.
  • inorganic materials such as fillers
  • organic materials such as epoxy resins
  • the coupling agent includes one or more of silane-based coupling agents, titanate-based coupling agents and aluminate-based coupling agents.
  • the silane coupling agent may include aminopropyltriethoxysilane, aminopropyltrimethoxysilane, 2-aminoethyl-aminopropyltrimethoxysilane and diethylenetriaminopropyltrimethoxysilane one or more of.
  • the titanate coupling agent may include isopropyl dioleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate, isopropyl tris (dioctyl phosphoric acid acyloxy) titanate, triisopropyl
  • isopropyl dioleic acid acyloxy dioctyl phosphoric acid acyloxy
  • isopropyl tris dioctyl phosphoric acid acyloxy
  • titanate triisopropyl
  • isopropyl stearate titanate isopropyl triisostearate titanate
  • tetraisopropyl bis(dioctylphosphiteoxy) titanate tetraisopropyl bis(dioctylphosphiteoxy) titanate.
  • Aluminate coupling agents can include one or more of distearoyloxyisopropylaluminate, DL-411, DL-411AF, DL-411D, DL-411DF, anti-settling aluminate ASA, etc. kind.
  • the diluent can reduce the viscosity of the underfill and improve the fluidity.
  • the diluent may include cyclohexane-1,2-dicarboxylate diglycidyl ester, tetrahydrophthalate diglycidyl ester, tolyl glycidyl ether, o-tolyl glycidyl ether, neopentyl
  • the defoaming agent can effectively reduce the probability of generating bubbles during the preparation and use of the underfill, and improve the reliability of the adhesive layer.
  • the antifoaming agent may include one or more of a silicone antifoaming agent and a non-silicone antifoaming agent.
  • silicone defoamer can include BYK-077, BYK-322, BYK-323, BYK-320
  • non-organic silicon defoamer can include BYK-051, BYK-052, BYK-053, BYK-054, BYK -055, BYK-057, BYK-A550, BYK-1790.
  • the underfill provided in the first aspect of the present application has high light transmittance and high transparency.
  • the connection strength between the LED lamp beads and the substrate can be greatly improved, even if The underfill glue sticks to the lamp surface of the LED lamp beads during the dispensing process, and will not affect the light emission of the LED lamp beads, and thus will not affect the display effect of the LED display screen.
  • a second aspect of the present application provides a method for preparing an underfill, comprising the following steps:
  • the underfill includes the following components by mass percentage:
  • Epoxy resin 50% ⁇ 70%
  • Latent curing agent 1% to 20%
  • Toughening agent 1% ⁇ 10%
  • Coupling agent 0.1% ⁇ 2%
  • Defoamer 0.1% to 3%.
  • the mixed slurry is prepared by the following method: at a temperature less than or equal to 45°C, the epoxy resin, the latent curing agent and the toughening agent are first mixed to obtain a first mixture, and then add diluent, defoaming agent, coupling agent and filler to the first mixture, and carry out the second mixing to obtain a mixed slurry.
  • the above-mentioned mixed slurry is prepared by step-by-step mixing, so that the components in the obtained underfill can be dispersed relatively uniformly.
  • the stirring speed used for the first mixing is 800 r/min to 1000 r/min, and the stirring time is 20 min to 60 min.
  • the stirring speed used for the second mixing is 1000r/min ⁇ 1200r/min, and the stirring time is 60min ⁇ 120min.
  • the temperature of the first mixing and the second mixing can be the same or different, as long as it does not exceed 45°C, for example, 20°C to 35°C, so as to avoid excessively high temperature during the preparation of the glue, making the latent type
  • the curing agent cures and affects subsequent dispensing.
  • the degree of vacuum during vacuum degassing is 0.06-0.1 MPa.
  • the time for vacuum defoaming is 5 min to 30 min, for example, 5 min to 15 min.
  • the preparation method of the underfill provided by the second aspect of the present application is simple and easy to implement, and the prepared underfill has high transparency, high light transmittance and stable performance.
  • a third aspect of the present application also provides a glue dispensing method applied to an LED display screen.
  • the dispensing method adopts the underfill of the first aspect of the present application, and the underfill can be used to strengthen the welding force between the LED lamp bead and the substrate.
  • the glue dispensing method specifically includes: providing an LED display screen, the LED display screen including a substrate and a matrix of LED lamp beads arranged on the substrate; placing the LED display screen on an operating table, and making the LED lights The LED lamp beads in the bead matrix are far away from the operating table; the underfill glue provided in the first aspect of the present application is applied to the gap between the LED lamp beads through a glue dispenser, and after curing, a transparent glue layer is formed on the substrate to obtain Reinforced LED display.
  • the underfill glue is applied to the gap between the LED lamp beads by at least one of the following methods, and the method b) and the method c) are not performed simultaneously:
  • underfill glue at the position corresponding to the LED lamp bead between any two adjacent rows of LED lamp beads; wherein, the two adjacent rows of underfill glue are separated by a row of LED lamp beads;
  • the above-mentioned method a) can be referred to as "outer ring spot painting”; mode b) can be referred to as “every line spot painting", and mode c) can be referred to as "interlaced spot painting".
  • the mode a), the mode b) or the mode c) can be adopted alone, or the mode a) and the mode b) can be adopted at the same time, or the mode a) and the mode c) can be adopted at the same time.
  • the curing temperature is 80° C. ⁇ 130° C.
  • the curing time is 20 min ⁇ 60 min.
  • the curing temperature may be 80°C, 90°C, 100°C, 110°C or 120°C.
  • the glass transition temperature of the formed transparent adhesive layer is above 110°C.
  • the transparent adhesive layer with a high glass transition temperature is not easy to soften and fall off in such an environment, which can improve the service life of the LED display.
  • the LED lamp beads can withstand a thrust of 2.5Kg to 5.0Kg.
  • the LED lamp beads can withstand a thrust of 4.0Kg-5.0Kg.
  • the larger thrust of the LED lamp beads can effectively solve the problem of the LED display lamp beads falling off during the handling process.
  • Applying the underfill adhesive provided by this application to the LED display screen for dispensing can greatly improve the connection force between the LED lamp beads and the substrate, and the LED lamp beads are not easy to fall off the substrate; and the underfill adhesive does not affect the LED lamp beads. It emits light and will not affect the display effect of the LED display.
  • Fig. 1 is a kind of glue dispensing effect diagram of the underfill glue on the LED display screen according to the embodiment of the application;
  • FIG. 2 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application;
  • FIG. 3 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application;
  • FIG. 4 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application.
  • FIG. 5 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application.
  • FIG. 6 is a comparison of the luminous effect of the LED display screen after using the underfill of the embodiment of the present application and the existing black underfill to reinforce the LED display.
  • the LED display screen 100 in FIG. 1 includes a substrate 10 and 64 LED lamp beads 21 arranged on the substrate 10 .
  • the 64 LED lamp beads 21 are arranged in an 8 ⁇ 8 matrix on the substrate 10 to form an LED lamp bead matrix. 20.
  • the periphery of the LED lamp bead matrix 20 is surrounded by 28 LED lamp beads 21 .
  • the gap between any two adjacent lamp beads between the 28 lamp beads is coated with the underfill glue of the present application, and there are 28 glue dispensing positions shown by the numeral 3 in FIG. 1 .
  • the LED lamp bead matrix on the substrate 10 includes N lamp bead rows, wherein the first lamp bead row and the second lamp bead row are any two adjacent lamps in the N lamp bead rows.
  • the underfill adhesive of the embodiment of the present application is applied between the lamp bead located in the Mth column in the first lamp bead row and the lamp bead in the Mth column in the second lamp bead row, wherein the Mth The column is any column of the lamp bead row.
  • M and N are integers of 2 or more.
  • N-1 rows of underfill are dispensed on the substrate 10 in total, and two adjacent rows of underfill are separated by a row of LED lamp beads. It can be seen from Figure 2 that the underfill forms a 7 ⁇ 8 matrix arrangement.
  • the LED lamp bead matrix on the substrate 10 includes N lamp bead rows, wherein the N lamp bead rows are divided into N/2 pairs of lamp bead rows, and the first pair of lamp bead rows is divided into N/2 pairs of lamp bead rows. It is any one of N/2 pairs of lamp bead rows, the first pair of lamp bead rows includes the adjacent first lamp bead row and the second lamp bead row, and the lamp bead in the first lamp bead row is located in the Mth column.
  • the underfill adhesive of the embodiment of the present application is applied between the second lamp bead row and the lamp beads located in the M-th column; wherein, the M-th column is any column of the lamp bead row.
  • M is an integer greater than or equal to 2
  • N is an even number greater than 2. It can be seen that, in the dispensing method c), N/2 rows of underfill are dispensed on the substrate 10 in total, and the two adjacent rows of underfill are separated by two rows of LED lamp beads. Dispensing method c) is suitable for dispensing of LED lamp beads with even rows.
  • dispensing effect shown in FIG. 4 corresponds to the combination of dispensing method a) and dispensing method c) in this application.
  • the dispensing effect shown in FIG. 5 corresponds to the combination of dispensing method a) and dispensing method b) in this application.
  • An underfill adhesive comprising the following raw materials in the following mass ratios:
  • Bisphenol A epoxy resin (viscosity at 25°C is 2000mPa ⁇ s, total chlorine content ⁇ 500ppm): 55%;
  • Latent curing agent (specifically micronized dicyandiamide, D50 particle size is 300nm): 10%;
  • Toughening agent (specifically, liquid hydroxy-terminated nitrile rubber, its viscosity at 25°C is 50mPa ⁇ s): 10%;
  • Diluent specifically cyclohexane-1,2-dicarboxylate diglycidyl ester: 17%;
  • Defoamer (specifically BYK-077): 1.5%;
  • Coupling agent (specifically aminopropyltriethoxysilane): 1.5%;
  • Filler (specifically, spherical nano-silica modified with aminopropyltriethoxysilane, with a particle size of 20 nm): 5%.
  • the preparation method of the above-mentioned underfill comprises: 1) weighing each raw material according to the component ratio of the above underfill; 2) first mixing the weighed epoxy resin with a curing agent and a toughening agent, and at a time less than or equal to Stir evenly at a temperature of 45 ° C, the stirring speed is 800 r/min, and the stirring time is 50 min to obtain the first mixture; 3) At a temperature of less than or equal to 45 ° C, then weigh the diluted diluent, defoamer, The coupling agent and the filler are added to the first mixture, stirred at a speed of 1200 r/min for 70 minutes to obtain a second mixture; 4) the second mixture is degassed under vacuum for 10 minutes to obtain the above-mentioned underfill with high transparency .
  • the glue dispensing method for applying the above-mentioned underfill to an LED display screen specifically includes: 1) providing an LED display screen 100 (see FIG. 5 ), the LED display screen 100 includes a substrate 10 and a plurality of LED lamp beads arranged on the substrate 10 21. A plurality of LED lamp beads 21 are arranged in a matrix on the substrate 10 to form an LED lamp bead matrix 20; the substrate 10 of the LED display screen 100 is placed on the console to keep the LED lamp beads 21 away from the console;
  • An underfill adhesive comprising the following raw materials in the following mass ratios:
  • Bisphenol F-type epoxy resin (viscosity at 25°C is 1800mPa ⁇ s, total chlorine content ⁇ 500ppm): 60%;
  • Latent curing agent (specifically 2-methylimidazole, D50 particle size is 300nm): 7%;
  • Toughening agent specifically, methyl vinyl silicone rubber, whose viscosity at 25° C. is 30 mPa ⁇ s: 10%;
  • Diluent specifically diglycidyl tetrahydrophthalate: 13%;
  • Defoamer (specifically BYK-051): 1.5%;
  • Coupling agent specifically 2-aminoethyl-aminopropyltrimethoxysilane: 1.5%;
  • Filler (specifically, spherical nano-calcium carbonate modified with sodium dodecylbenzenesulfonate, with a particle size of 30 nm): 7%.
  • the preparation method of the above-mentioned underfill comprises: 1) weighing each raw material according to the component ratio of the above underfill; 2) first mixing the weighed epoxy resin with a curing agent and a toughening agent, and at a time less than or equal to Stir evenly at a temperature of 45 ° C, the stirring speed is 900 r/min, and the stirring time is 40 min to obtain the first mixture; 3) At a temperature of less than or equal to 45 ° C, then weighed diluent, defoamer, The coupling agent and the filler are added to the first mixture, and stirred at a speed of 1100 r/min for 85 minutes to obtain a second mixture; 4) the second mixture is degassed under vacuum for 15 minutes to obtain the above-mentioned underfill with high transparency .
  • An underfill adhesive comprising the following raw materials in the following mass ratios:
  • Aliphatic epoxy resin (viscosity at 25°C is 1600mPa ⁇ s, total chlorine content ⁇ 500ppm): 65%;
  • Latent curing agent (specifically, boron trifluoride monoethylamine, D50 particle size is 400nm): 5%;
  • Toughening agent specifically, liquid hydroxy-terminated nitrile rubber, whose viscosity at 25° C. is 40 mPa ⁇ s: 5%;
  • Diluent (specifically cyclohexane-1,2-dicarboxylate diglycidyl ester): 5%;
  • Defoamer (specifically BYK-077): 1%;
  • Defoamer (specifically BYK-051): 1%;
  • Coupling agent (specifically aminopropyltriethoxysilane): 1.5%;
  • Coupling agent specifically, isopropyl dioleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate): 1.5%;
  • Filler (specifically, spherical nano-silica modified with aminopropyltriethoxysilane, with a particle size of 20 nm): 7%;
  • Filler (specifically, spherical nano-calcium carbonate modified with sodium dodecylbenzenesulfonate, with a particle size of 30 nm): 8%.
  • the preparation method of the above-mentioned underfill comprises: 1) weighing each raw material according to the component ratio of the above underfill; 2) first mixing the weighed epoxy resin with a curing agent and a toughening agent, and at a time less than or equal to Stir evenly at a temperature of 45 ° C, the stirring speed is 1000 r/min, and the stirring time is 30 min to obtain the first mixture; 3) At a temperature of less than or equal to 45 ° C, then weighed diluent, defoamer, The coupling agent and filler are added to the first mixture, and stirred at a speed of 1000 r/min for 105 minutes to obtain a second mixture; 4) the second mixture is degassed under vacuum for 20 minutes to obtain the above-mentioned underfill with high transparency .
  • Example 1 Example 2
  • Example 3 Viscosity (mPa s) 1500 1200 1800 Use time (25°C) ⁇ 48h ⁇ 48h ⁇ 48h Transmittance(%) 93 95 90
  • the highly transparent underfill provided by the examples of the present application has high light transmittance, high glass transition temperature, good high temperature resistance, is not easy to expand and fall off, and has good tensile shear performance, it is very suitable for application to the LED display that emits light and heat.
  • This application also tested the LED lamp beads on the reinforced LED display screen by using a thrust meter to test the LED lamp beads on the reinforced LED display screen after the highly transparent underfill provided in Example 1 was used to reinforce the LED display screen according to the dispensing method shown in FIG. 5 . Thrust, it is measured that the peripheral and middle LED lamp beads can withstand a thrust of 4.5Kg, which indicates that the highly transparent underfill provided by the embodiment of this application can greatly avoid the problem of lamp beads falling off during the handling of the LED display screen.
  • the present application also provides a comparison of the luminous effect after the use of black underfill commonly used in the field of integrated circuits and the reinforcement of the LED display screen. The results are shown in FIG. 6 .
  • the LED lamp beads in the high transparent glue reinforced area emit light normally, while the LED lamp beads in the black glue reinforced area greatly reduce the luminous brightness. It can be seen that the application of the underfill adhesive provided in the present application to the LED display screen can not only greatly improve the bonding force between the LED lamp beads and the substrate, but also does not affect the luminous effect of the LED display screen.
  • the peripheral LED lamp beads can withstand 2.5Kg
  • the thrust of the LED lamp bead in the middle is not reinforced by the above-mentioned underfill glue, and its thrust is only 1.5Kg; on the LED display screen reinforced by the dispensing method shown in Figure 2, the peripheral LED lamp beads can withstand 2.5Kg thrust, the middle LED lamp bead can withstand 4.5Kg thrust; on the LED display screen reinforced by the dispensing method shown in Figure 3, the peripheral and middle LED lamp beads can withstand 2.5Kg thrust; On the LED display screen reinforced by the dispensing method shown in Figure 4, the peripheral LED lamp beads can withstand a thrust of 4.5Kg, and the middle LED lamp beads can withstand a thrust of 2.5Kg.

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Abstract

An underfill and a preparation method therefor, and a dispensing method applied to an LED display screen (100). The underfill comprises the following raw materials in percentage by mass: epoxy resin: 50%-70%; latent curing agent: 1%-20%; filler: 5%-20%; diluent: 1%-20%; toughening agent: 1%-10%; coupling agent: 0.1%-2%; and defoaming agent: 0.1%-3%. The light transmittance of the underfill is greater than 80%.

Description

一种底部填充胶及其制备方法和应用于LED显示屏的点胶方法A kind of bottom filling glue and preparation method thereof and glue dispensing method applied to LED display screen 技术领域technical field
本申请涉及LED显示屏技术领域,具体涉及一种底部填充胶及其制备方法和应用于LED显示屏的点胶方法。The application relates to the technical field of LED display screens, in particular to an underfill adhesive and a preparation method thereof, and a glue dispensing method applied to an LED display screen.
背景技术Background technique
LED显示屏具有发光亮度高、色彩鲜艳、能耗低等特点,广泛应用于文化演出、广告传媒、证券交易等领域。其中,LED灯珠作为LED显示屏的重要元器件,直接影响LED显示屏的使用效果。通常,LED灯珠是通过表面贴装技术焊接在基板(如PCB板)上,但由于焊盘面积小,LED灯珠与基板的连接力较小,在LED显示屏的搬运过程中,很容易发生LED灯珠脱落现象,大大影响LED显示屏的显示质量。LED display has the characteristics of high luminous brightness, bright colors and low energy consumption, and is widely used in cultural performances, advertising media, securities trading and other fields. Among them, LED lamp beads, as an important component of LED display, directly affect the use effect of LED display. Usually, LED lamp beads are soldered on the substrate (such as PCB board) by surface mount technology, but due to the small pad area, the connection force between the LED lamp beads and the substrate is small, and it is easy to transport the LED display during the handling process. The LED lamp beads fall off, which greatly affects the display quality of the LED display.
为了解决LED显示屏的灯珠脱落问题,业界开始采用底部填充胶进行补强,基于毛细作用使底部填充胶填充LED灯珠的底部与基板的间隙。然而,当前底部填充胶多是从集成电路领域直接移植过来的黑色产品,若LED灯珠的灯面沾上该黑色底部填充胶后,在其固化后,会遮挡/吸收灯珠的发光,大大降低LED显示屏的显示效果。In order to solve the problem of the lamp beads falling off of the LED display, the industry has begun to use underfill for reinforcement. Based on capillary action, the underfill fills the gap between the bottom of the LED lamp beads and the substrate. However, the current underfills are mostly black products directly transplanted from the field of integrated circuits. If the black underfill is smeared on the lamp surface of the LED lamp bead, after curing, it will block/absorb the light of the lamp bead, greatly reducing the Reduce the display effect of the LED display.
发明内容SUMMARY OF THE INVENTION
鉴于此,本申请提供了一种可应用于LED显示屏的底部填充胶,其透明度较高,既可解决LED灯珠的脱落问题,又不影响LED显示屏的显示效果。In view of this, the present application provides an underfill adhesive that can be applied to an LED display screen, which has high transparency and can not only solve the problem of falling off of the LED lamp beads, but also does not affect the display effect of the LED display screen.
第一方面,本申请提供了一种底部填充胶,底部填充胶包括以下质量百分含量的各原料:In a first aspect, the application provides an underfill adhesive, and the underfill adhesive includes the following raw materials by mass percentage:
环氧树脂:50%~70%;Epoxy resin: 50%~70%;
潜伏型固化剂:1%~20%;Latent curing agent: 1% to 20%;
填料:5%~20%;Filler: 5%~20%;
稀释剂:1%~20%;Thinner: 1%~20%;
增韧剂:1%~10%;Toughening agent: 1%~10%;
偶联剂:0.1%~2%;Coupling agent: 0.1%~2%;
消泡剂:0.1%~3%;Defoamer: 0.1%~3%;
其中,该底部填充胶的透光率大于80%。Wherein, the light transmittance of the underfill is greater than 80%.
本申请中,底部填充胶的透光率较高,当其在应用到LED显示屏时,即使其在点胶过程中沾在LED灯珠的灯面,由于其固化形成的胶层的透光率也较高,不会影响LED灯珠的发光,进而不会影响LED显示屏的显示效果。In this application, the light transmittance of the underfill adhesive is relatively high. When it is applied to an LED display screen, even if it is attached to the lamp surface of the LED lamp bead during the dispensing process, the light transmittance of the adhesive layer formed by its curing will The rate is also high, which will not affect the luminescence of the LED lamp beads, and thus will not affect the display effect of the LED display.
可选地,本申请的底部填充胶在25℃下的粘度为1000mPa·s~2000mPa·s。该底部填充胶的粘度合适,可通过点胶机的点胶针头顺畅地流出,又不会在LED显示屏上过度铺展,影响填充性能。Optionally, the viscosity of the underfill of the present application at 25° C. is 1000 mPa·s˜2000 mPa·s. The viscosity of the underfill is suitable, and it can flow out smoothly through the dispensing needle of the dispensing machine, and it will not spread excessively on the LED display, which will affect the filling performance.
可选地,本申请中底部填充胶的透光率可以大于85%、大于90%、大于95%、大于98%,甚至大于99%。优选地,底部填充胶的透光率可以大于90%。Optionally, the light transmittance of the underfill in the present application may be greater than 85%, greater than 90%, greater than 95%, greater than 98%, and even greater than 99%. Preferably, the light transmittance of the underfill may be greater than 90%.
可选地,本申请中底部填充胶的线膨胀系数≤50×10 -6/℃。 Optionally, the linear expansion coefficient of the underfill in this application is ≤50×10 −6 /°C.
可选地,本申请中底部填充胶的拉伸剪切强度≥8Mpa。优选为≥20Mpa。Optionally, the tensile shear strength of the underfill in this application is ≥8Mpa. Preferably it is ≥20Mpa.
可选地,本申请的底部填充胶的玻璃化转变温度在110℃以上。这样,该底部填充胶的耐高温性好,不易软化、脱落。Optionally, the glass transition temperature of the underfill of the present application is above 110°C. In this way, the underfill has good high temperature resistance and is not easy to soften and fall off.
本申请中,填料可以增加底部填充胶的强度。优选地,填料为尺寸在纳米级别的白色填料。可选地,填料的粒径为15nm~100nm。粒径在纳米级别的白色填料,既可保证底部填充胶从点胶针头顺畅地流出,又能保证底部填充胶具有较高的透光率。进一步可选地,填料为规则球形颗粒。具体地,填料的材质可以包括二氧化硅、二氧化钛、三氧化二铝、碳酸钙中的一种或多种。进一步地,填料的表面还可以经过表面活性剂(如十二烷基苯磺酸钠、月桂酸钠等)和/或偶联剂进行表面改性,以避免粒径过小导致填料团聚。其中,改性后的填料的粒径也可在15nm~100nm的范围内。In this application, fillers can increase the strength of the underfill. Preferably, the filler is a white filler with a size in nanometer level. Optionally, the particle size of the filler ranges from 15 nm to 100 nm. The white filler with a particle size of nanometer can not only ensure the smooth flow of the underfill from the dispensing needle, but also ensure that the underfill has a high light transmittance. Further optionally, the filler is regular spherical particles. Specifically, the material of the filler may include one or more of silicon dioxide, titanium dioxide, aluminum oxide, and calcium carbonate. Further, the surface of the filler can also be modified by a surfactant (such as sodium dodecylbenzenesulfonate, sodium laurate, etc.) and/or a coupling agent, so as to avoid the filler agglomeration caused by too small particle size. Wherein, the particle size of the modified filler can also be in the range of 15 nm to 100 nm.
本申请中,环氧树脂作为底部填充胶的基体树脂,为使底部填充胶的粘度在上述范围,环氧树脂在25℃下的粘度可以为1000mPa·s~3000mPa·s,例如为1200mPa·s~2800mPa·s。可选地,环氧树脂的总氯含量≤500ppm,这样可保证上述底部填充胶在应用到LED显示屏时,对基板上金属材料的腐蚀作用较小。In this application, epoxy resin is used as the base resin of the underfill. In order to keep the viscosity of the underfill in the above range, the viscosity of the epoxy resin at 25°C can be 1000mPa·s~3000mPa·s, for example, 1200mPa·s ~2800mPa·s. Optionally, the total chlorine content of the epoxy resin is less than or equal to 500 ppm, which can ensure that the above-mentioned underfill will have less corrosive effect on the metal material on the substrate when it is applied to the LED display screen.
可选地,环氧树脂包括双酚A型环氧树脂、双酚F型环氧树脂、脂肪族环氧树脂、脂环族环氧树脂、多环芳香族环氧树脂和酚醛型环氧树脂中的一种或多种。Optionally, epoxy resins include bisphenol A type epoxy resins, bisphenol F type epoxy resins, aliphatic epoxy resins, alicyclic epoxy resins, polycyclic aromatic epoxy resins and novolac type epoxy resins one or more of.
本申请中,潜伏型固化剂可以与上述环氧树脂交联形成三维网状结构。潜伏型固化剂在室温下具有一定的贮存稳定性,而在加热升温后,可将固化剂的反应活性迅速释放出来,从而达到使环氧树脂迅速固化的目的。可选地,潜伏型固化剂在40℃下的安定性为3周~4周,其可在底部填充胶的点胶过程中保持较稳定的流动性,保证较高的点胶质量。In the present application, the latent curing agent can be cross-linked with the epoxy resin to form a three-dimensional network structure. The latent curing agent has a certain storage stability at room temperature, and after heating and heating, the reactivity of the curing agent can be quickly released, so as to achieve the purpose of rapid curing of the epoxy resin. Optionally, the stability of the latent curing agent at 40° C. is 3 weeks to 4 weeks, which can maintain relatively stable fluidity during the dispensing process of the underfill and ensure higher dispensing quality.
进一步可选地,潜伏型固化剂的D50粒径为200nm~500nm。潜伏型固化剂的色度较浅,例如为白色或透明状。尺寸合适、颜色较浅的潜伏型固化剂, 既可以保证底部填充胶从点胶针头顺畅地流出,又能保证底部填充胶的高透光率。Further optionally, the D50 particle size of the latent curing agent is 200 nm to 500 nm. Latent curing agents are relatively light in color, such as white or transparent. The latent curing agent of suitable size and light color can not only ensure the smooth flow of the underfill from the dispensing tip, but also ensure the high light transmittance of the underfill.
可选地,潜伏型固化剂可以包括改性胺类固化剂、咪唑类固化剂和双氰胺类固化剂中的一种或多种。其中,改性胺类固化剂可以包括三氟化硼单乙胺、三氟化硼苯胺、三氟化硼苄胺和三氟化硼吡啶中的一种或多种。优选地,改性胺类固化剂为白色的三氟化硼单乙胺。咪唑类固化剂可以包括咪唑、2-甲基咪唑、2-乙基咪唑、2、4-二甲基咪唑和2-乙基4-甲基咪唑中的一种或多种。双氰胺类固化剂可以包括双氰胺、苯胺改性双氰胺中的一种或几种。Optionally, the latent curing agent may include one or more of modified amine curing agents, imidazole curing agents and dicyandiamide curing agents. The modified amine curing agent may include one or more of boron trifluoride monoethylamine, boron trifluoride aniline, boron trifluoride benzylamine and boron trifluoride pyridine. Preferably, the modified amine curing agent is white boron trifluoride monoethylamine. The imidazole-based curing agent may include one or more of imidazole, 2-methylimidazole, 2-ethylimidazole, 2, 4-dimethylimidazole, and 2-ethyl 4-methylimidazole. The dicyandiamide curing agent may include one or more of dicyandiamide and aniline-modified dicyandiamide.
本申请中,增韧剂可以提高底部填充胶的韧性,提高其弹性模量,并降低热膨胀系数,使底部填充胶具有高抗冲击性及良好耐热性。可选地,增韧剂可以包括液态硅橡胶、液态端羧基丁腈橡胶、液态端羟基丁腈橡胶、液态端羟基聚丁二烯橡胶和端环氧基聚丁二烯橡胶中的一种或多种。其中,液态硅橡胶包括甲基乙烯基硅橡胶、二甲基乙烯基硅橡胶、甲基苯基乙烯基硅橡胶和甲基二苯基乙烯基硅橡胶中的至少一种。In the present application, the toughening agent can improve the toughness of the underfill, increase its elastic modulus, and reduce the thermal expansion coefficient, so that the underfill has high impact resistance and good heat resistance. Optionally, the toughening agent may comprise one or one of liquid silicone rubber, liquid carboxyl-terminated nitrile rubber, liquid hydroxyl-terminated nitrile rubber, liquid hydroxyl-terminated polybutadiene rubber and epoxy-terminated polybutadiene rubber. variety. Wherein, the liquid silicone rubber includes at least one of methyl vinyl silicone rubber, dimethyl vinyl silicone rubber, methyl phenyl vinyl silicone rubber and methyl diphenyl vinyl silicone rubber.
进一步,液态的增韧剂还有助于保证底部填充胶的粘度在合适范围。可选地,增韧剂在25℃下的粘度为5mPa·s~100mPa·s。例如为15mPa·s~80mPa·s。Further, the liquid toughening agent also helps to ensure that the viscosity of the underfill is in an appropriate range. Optionally, the viscosity of the toughening agent at 25° C. is 5 mPa·s˜100 mPa·s. For example, it is 15 mPa·s to 80 mPa·s.
本申请中,偶联剂同时具有能和无机材料(如填料)化学结合的反应基团以及与有机材料(如环氧树脂)化学结合的反应基团,可以改善环氧树脂和填料的界面性能,使无机填料在有机基体中的分散性和相容性,降低体系的粘度,还可以增强胶水在不同基底上的粘结强度。In this application, the coupling agent has both reactive groups that can be chemically combined with inorganic materials (such as fillers) and reactive groups that can be chemically combined with organic materials (such as epoxy resins), which can improve the interface properties of epoxy resins and fillers , make the dispersibility and compatibility of the inorganic filler in the organic matrix, reduce the viscosity of the system, and also enhance the bonding strength of the glue on different substrates.
可选地,偶联剂包括硅烷类偶联剂、钛酸酯类偶联剂和铝酸酯类偶联剂中的一种或几种。其中,硅烷类偶联剂可以包括氨丙基三乙氧基硅烷、氨丙基三 甲氧基硅烷、2-氨乙基-氨丙基三甲氧基硅烷和二乙烯三氨基丙基三甲氧基硅烷中的一种或多种。钛酸酯类偶联剂可以包括异丙基二油酸酰氧基(二辛基磷酸酰氧基)钛酸酯、异丙基三(二辛基磷酸酰氧基)钛酸酯、三异硬酯酸钛酸异丙酯、三异硬酯酸钛酸异丙酯和四异丙基二(二辛基亚磷酸酰氧基)钛酸酯中的一种或多种。铝酸酯类偶联剂可以包括二硬脂酰氧异丙基铝酸酯、DL-411、DL-411AF、DL-411D、DL-411DF、防沉降性铝酸酯ASA等中一种或多种。Optionally, the coupling agent includes one or more of silane-based coupling agents, titanate-based coupling agents and aluminate-based coupling agents. Wherein, the silane coupling agent may include aminopropyltriethoxysilane, aminopropyltrimethoxysilane, 2-aminoethyl-aminopropyltrimethoxysilane and diethylenetriaminopropyltrimethoxysilane one or more of. The titanate coupling agent may include isopropyl dioleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate, isopropyl tris (dioctyl phosphoric acid acyloxy) titanate, triisopropyl One or more of isopropyl stearate titanate, isopropyl triisostearate titanate and tetraisopropyl bis(dioctylphosphiteoxy) titanate. Aluminate coupling agents can include one or more of distearoyloxyisopropylaluminate, DL-411, DL-411AF, DL-411D, DL-411DF, anti-settling aluminate ASA, etc. kind.
本申请中,稀释剂可以降低底部填充胶的粘度、提高流动性。可选地,稀释剂可以包括环己烷-1,2-二羧酸二缩水甘油酯、四氢邻苯二甲酸双缩水甘油酯、甲苯基缩水甘油醚、邻甲苯基缩水甘油醚、新戊二醇二缩水甘油醚、已二醇二缩水甘油醚、聚丙二醇二缩水甘油醚、乙二醇二缩水甘油醚中一种或多种。In this application, the diluent can reduce the viscosity of the underfill and improve the fluidity. Alternatively, the diluent may include cyclohexane-1,2-dicarboxylate diglycidyl ester, tetrahydrophthalate diglycidyl ester, tolyl glycidyl ether, o-tolyl glycidyl ether, neopentyl One or more of glycol diglycidyl ether, hexylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, and ethylene glycol diglycidyl ether.
本申请中,消泡剂可以有效降低底部填充胶在制备及使用过程中产生气泡的概率,提高胶层的可靠性。可选地,消泡剂可以包括有机硅消泡剂和非有机硅消泡剂中的一种或多种。其中,有机硅消泡剂可以包括BYK-077、BYK-322、BYK-323、BYK-320,非有机硅消泡剂可以包括BYK-051、BYK-052、BYK-053、BYK-054、BYK-055、BYK-057、BYK-A550、BYK-1790。In the present application, the defoaming agent can effectively reduce the probability of generating bubbles during the preparation and use of the underfill, and improve the reliability of the adhesive layer. Optionally, the antifoaming agent may include one or more of a silicone antifoaming agent and a non-silicone antifoaming agent. Among them, silicone defoamer can include BYK-077, BYK-322, BYK-323, BYK-320, and non-organic silicon defoamer can include BYK-051, BYK-052, BYK-053, BYK-054, BYK -055, BYK-057, BYK-A550, BYK-1790.
本申请第一方面提供的底部填充胶,其透光率较高,该底部填充胶的透明度较高,当其在应用到LED显示屏时,可大大提升LED灯珠与基板的连接强度,即使该底部填充胶在点胶过程中沾在LED灯珠的灯面,也不会影响LED灯珠的发光,进而不会影响LED显示屏的显示效果。The underfill provided in the first aspect of the present application has high light transmittance and high transparency. When it is applied to an LED display, the connection strength between the LED lamp beads and the substrate can be greatly improved, even if The underfill glue sticks to the lamp surface of the LED lamp beads during the dispensing process, and will not affect the light emission of the LED lamp beads, and thus will not affect the display effect of the LED display screen.
相应地,本申请第二方面提供了一种底部填充胶的制备方法,包括以下步骤:Correspondingly, a second aspect of the present application provides a method for preparing an underfill, comprising the following steps:
在小于或等于45℃的温度下,将环氧树脂、潜伏型固化剂、填料、增韧 剂、稀释剂、消泡剂和偶联剂混合均匀,得到混合浆料,对混合浆料进行真空脱泡后,得到透光率大于80%的底部填充胶;其中,底部填充胶包括以下质量百分含量的各组分:At a temperature of less than or equal to 45°C, mix the epoxy resin, latent curing agent, filler, toughening agent, diluent, defoamer and coupling agent uniformly to obtain a mixed slurry, and vacuum the mixed slurry After defoaming, an underfill with a light transmittance greater than 80% is obtained; wherein, the underfill includes the following components by mass percentage:
环氧树脂:50%~70%;Epoxy resin: 50%~70%;
潜伏型固化剂:1%~20%;Latent curing agent: 1% to 20%;
填料:5%~20%;Filler: 5%~20%;
稀释剂:1%~20%;Thinner: 1%~20%;
增韧剂:1%~10%;Toughening agent: 1%~10%;
偶联剂:0.1%~2%;Coupling agent: 0.1%~2%;
消泡剂:0.1%~3%。Defoamer: 0.1% to 3%.
在本申请一实施方式中,上述混合浆料采用如下方法配置:在小于或等于45℃的温度下,先将环氧树脂、潜伏型固化剂与增韧剂进行第一次混合,得到第一混合物,再向第一混合物中加入稀释剂、消泡剂、偶联剂和填料,进行第二次混合,得到混合浆料。采用分步混合制备上述混合浆料,可以使所得底部填充胶中各组分分散得较均匀。In an embodiment of the present application, the mixed slurry is prepared by the following method: at a temperature less than or equal to 45°C, the epoxy resin, the latent curing agent and the toughening agent are first mixed to obtain a first mixture, and then add diluent, defoaming agent, coupling agent and filler to the first mixture, and carry out the second mixing to obtain a mixed slurry. The above-mentioned mixed slurry is prepared by step-by-step mixing, so that the components in the obtained underfill can be dispersed relatively uniformly.
可选地,第一次混合采用的搅拌速度为800r/min~1000r/min,搅拌时间为20min~60min。可选地,第二次混合采用的搅拌速度为1000r/min~1200r/min,搅拌时间为60min~120min。第一次混合和第二次混合时的温度可以相同,也可以不同,只要不超过45℃就行,例如为20℃~35℃,这样可以避免在配制胶水的过程中温度过高,使潜伏型固化剂发生固化而影响后续点胶。Optionally, the stirring speed used for the first mixing is 800 r/min to 1000 r/min, and the stirring time is 20 min to 60 min. Optionally, the stirring speed used for the second mixing is 1000r/min~1200r/min, and the stirring time is 60min~120min. The temperature of the first mixing and the second mixing can be the same or different, as long as it does not exceed 45°C, for example, 20°C to 35°C, so as to avoid excessively high temperature during the preparation of the glue, making the latent type The curing agent cures and affects subsequent dispensing.
可选地,真空脱泡时的真空度为0.06~0.1MPa。可选地,真空脱泡的时间为5min~30min,例如为5min~15min。Optionally, the degree of vacuum during vacuum degassing is 0.06-0.1 MPa. Optionally, the time for vacuum defoaming is 5 min to 30 min, for example, 5 min to 15 min.
本申请第二方面提供的底部填充胶的制备方法,简单易行,制得的底部填充胶的透明度高、透光率高,性能稳定。The preparation method of the underfill provided by the second aspect of the present application is simple and easy to implement, and the prepared underfill has high transparency, high light transmittance and stable performance.
本申请第三方面还提供一种应用于LED显示屏的点胶方法。该点胶方法采用了本申请第一方面的底部填充胶,该底部填充胶可用于补强LED灯珠与基板的焊接力。A third aspect of the present application also provides a glue dispensing method applied to an LED display screen. The dispensing method adopts the underfill of the first aspect of the present application, and the underfill can be used to strengthen the welding force between the LED lamp bead and the substrate.
在本申请一实施方式中,点胶方法具体包括:提供LED显示屏,该LED显示屏包括基板和设置在基板上的LED灯珠矩阵;将LED显示屏放置在操作台上,并使LED灯珠矩阵中的LED灯珠远离操作台;通过点胶机将本申请第一方面提供的底部填充胶点涂在LED灯珠之间的间隙,经固化后,在基板上形成透明胶层,得到补强后的LED显示屏。In an embodiment of the present application, the glue dispensing method specifically includes: providing an LED display screen, the LED display screen including a substrate and a matrix of LED lamp beads arranged on the substrate; placing the LED display screen on an operating table, and making the LED lights The LED lamp beads in the bead matrix are far away from the operating table; the underfill glue provided in the first aspect of the present application is applied to the gap between the LED lamp beads through a glue dispenser, and after curing, a transparent glue layer is formed on the substrate to obtain Reinforced LED display.
可选地,将底部填充胶点涂在LED灯珠之间的间隙,可以通过以下方式中的至少一种进行,且方式b)与方式c)不同时进行:Optionally, the underfill glue is applied to the gap between the LED lamp beads by at least one of the following methods, and the method b) and the method c) are not performed simultaneously:
a)在LED灯珠矩阵的外围,在任意相邻的两个LED灯珠之间的间隙处,点涂上底部填充胶;a) On the periphery of the LED lamp bead matrix, at the gap between any two adjacent LED lamp beads, apply underfill glue;
b)在任意相邻的两行LED灯珠之间对应LED灯珠的位置,点涂上底部填充胶;其中,相邻的两行底部填充胶之间被一行LED灯珠隔开;b) Apply underfill glue at the position corresponding to the LED lamp bead between any two adjacent rows of LED lamp beads; wherein, the two adjacent rows of underfill glue are separated by a row of LED lamp beads;
c)在任意相邻的两行LED灯珠之间对应LED灯珠的位置,点涂上底部填充胶;其中,相邻的两行底部填充胶之间被两行LED灯珠隔开。c) Apply underfill glue at positions corresponding to the LED lamp beads between any two adjacent rows of LED lamp beads; wherein, the two adjacent rows of underfill glue are separated by two rows of LED lamp beads.
其中,上述方式a)可称为“外圈点涂”;方式b)可称为“每行点涂”,方式c)可称为“隔行点涂”。在一些实施例中,可以单独采用方式a)、方式b)或方式c),也可以同时采用方式a)与方式b),或者同时采用方式a)与方式c)。Among them, the above-mentioned method a) can be referred to as "outer ring spot painting"; mode b) can be referred to as "every line spot painting", and mode c) can be referred to as "interlaced spot painting". In some embodiments, the mode a), the mode b) or the mode c) can be adopted alone, or the mode a) and the mode b) can be adopted at the same time, or the mode a) and the mode c) can be adopted at the same time.
可选地,上述固化的温度为80℃~130℃,固化的时间为20min~60min。其中,固化的温度可以为80℃、90℃、100℃、110℃或120℃。Optionally, the curing temperature is 80° C.˜130° C., and the curing time is 20 min˜60 min. The curing temperature may be 80°C, 90°C, 100°C, 110°C or 120°C.
可选地,固化后,形成的透明胶层的玻璃化转变温度在110℃以上。LED显示屏在使用过程中,可能会产生较高热量,而玻璃化转变温度较高的透明胶层在这样的环境下却不易发生软化、脱落,可提高LED显示屏的使用寿命。Optionally, after curing, the glass transition temperature of the formed transparent adhesive layer is above 110°C. During the use of the LED display, high heat may be generated, and the transparent adhesive layer with a high glass transition temperature is not easy to soften and fall off in such an environment, which can improve the service life of the LED display.
可选地,补强后的LED显示屏中,LED灯珠可耐2.5Kg~5.0Kg的推力。优选地,LED灯珠可耐4.0Kg~5.0Kg的推力。较大的LED灯珠推力可以有效地解决LED显示屏灯珠在搬运过程中的脱落问题。Optionally, in the reinforced LED display screen, the LED lamp beads can withstand a thrust of 2.5Kg to 5.0Kg. Preferably, the LED lamp beads can withstand a thrust of 4.0Kg-5.0Kg. The larger thrust of the LED lamp beads can effectively solve the problem of the LED display lamp beads falling off during the handling process.
将本申请提供的底部填充胶应用于LED显示屏进行点胶,可以大大提高LED灯珠与基板之间的连接力,LED灯珠不易从基板脱落;且该底部填充胶不影响LED灯珠的发光,进而不会影响LED显示屏的显示效果。Applying the underfill adhesive provided by this application to the LED display screen for dispensing can greatly improve the connection force between the LED lamp beads and the substrate, and the LED lamp beads are not easy to fall off the substrate; and the underfill adhesive does not affect the LED lamp beads. It emits light and will not affect the display effect of the LED display.
附图说明Description of drawings
图1为本申请实施例的底部填充胶在LED显示屏上的一种点胶效果图;Fig. 1 is a kind of glue dispensing effect diagram of the underfill glue on the LED display screen according to the embodiment of the application;
图2为本申请实施例的底部填充胶在LED显示屏上的另一种点胶效果图;FIG. 2 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application;
图3为本申请实施例的底部填充胶在LED显示屏上的又一种点胶效果图;FIG. 3 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application;
图4为本申请实施例的底部填充胶在LED显示屏上的又一种点胶效果图;FIG. 4 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application;
图5为本申请实施例的底部填充胶在LED显示屏上的又一种点胶效果图;FIG. 5 is another effect diagram of the dispensing effect of the underfill glue on the LED display screen according to the embodiment of the application;
图6为采用本申请实施例的底部填充胶与现有黑色底部填充胶补强LED显示屏后对其发光效果的对比。FIG. 6 is a comparison of the luminous effect of the LED display screen after using the underfill of the embodiment of the present application and the existing black underfill to reinforce the LED display.
具体实施方式detailed description
在通过具体的实施例对本申请进行进一步说明之前,先对本申请中上述点涂方式进行详细说明。Before the application is further described with specific examples, the above-mentioned dispensing method in the application will be described in detail.
参见图1,图1所示的点胶效果对应本申请中的点胶方式a)--“外圈点涂”。图1中的LED显示屏100包括基板10和设置在基板10上的64个LED灯珠21,这64个LED灯珠21在基板10上呈8×8的矩阵式排列,构成LED灯珠矩阵20。该LED灯珠矩阵20的外围,由28个LED灯珠21围成。这28个灯珠之间的任意相邻的2个灯珠之间的间隙都点涂上本申请的底部填充胶,图1中共有28处标号3示出的点胶位置。Referring to Fig. 1, the dispensing effect shown in Fig. 1 corresponds to the dispensing method a) in this application - "outer ring dispensing". The LED display screen 100 in FIG. 1 includes a substrate 10 and 64 LED lamp beads 21 arranged on the substrate 10 . The 64 LED lamp beads 21 are arranged in an 8×8 matrix on the substrate 10 to form an LED lamp bead matrix. 20. The periphery of the LED lamp bead matrix 20 is surrounded by 28 LED lamp beads 21 . The gap between any two adjacent lamp beads between the 28 lamp beads is coated with the underfill glue of the present application, and there are 28 glue dispensing positions shown by the numeral 3 in FIG. 1 .
图2所示的点胶效果对应本申请中的方式b)--“每行点涂”。图2的LED显示屏100中,基板10上的LED灯珠矩阵包括N个灯珠行,其中,第一灯珠行和第二灯珠行为N个灯珠行中的任意相邻两个灯珠行,在第一灯珠行中位于第M列位置的灯珠与第二灯珠行中位于第M列位置的灯珠之间点涂本申请实施例的底部填充胶,其中,第M列为灯珠行的任意一列。上述M、N为大于或等于2的整数。可见,点胶方式b)中,底部填充胶在基板10上共点涂了N-1行,相邻的两行底部填充胶之间被一行LED灯珠隔开。由图2可知,底部填充胶构成了7×8的矩阵式排布。The dispensing effect shown in FIG. 2 corresponds to the mode b) in this application—“dispensing per row”. In the LED display screen 100 of FIG. 2 , the LED lamp bead matrix on the substrate 10 includes N lamp bead rows, wherein the first lamp bead row and the second lamp bead row are any two adjacent lamps in the N lamp bead rows. In the bead row, the underfill adhesive of the embodiment of the present application is applied between the lamp bead located in the Mth column in the first lamp bead row and the lamp bead in the Mth column in the second lamp bead row, wherein the Mth The column is any column of the lamp bead row. The above-mentioned M and N are integers of 2 or more. It can be seen that in the dispensing method b), N-1 rows of underfill are dispensed on the substrate 10 in total, and two adjacent rows of underfill are separated by a row of LED lamp beads. It can be seen from Figure 2 that the underfill forms a 7×8 matrix arrangement.
图3所示的点胶效果对应本申请中的方式c)--“隔行点涂”。图3的LED显示屏100中,基板10上的LED灯珠矩阵包括N个灯珠行,其中,N个灯珠行被两两划分为N/2对灯珠行,第一对灯珠行是N/2对灯珠行中的任意一对,第一对灯珠行包括相邻的第一灯珠行和第二灯珠行,第一灯珠行中位于第M列位置的灯珠与第二灯珠行中位于第M列位置的灯珠之间点涂本申请实施例的底部填充胶;其中,第M列为灯珠行的任意一列。上述M为大于或等于2 的整数,N为大于2的偶数。可见,点胶方式c)中,底部填充胶在基板10上共点涂了N/2行,相邻的两行底部填充胶之间被两行LED灯珠隔开。点胶方式c)适合于具有偶数行的LED灯珠的点胶。The dispensing effect shown in FIG. 3 corresponds to the method c) in this application—“interlaced dispensing”. In the LED display screen 100 of FIG. 3 , the LED lamp bead matrix on the substrate 10 includes N lamp bead rows, wherein the N lamp bead rows are divided into N/2 pairs of lamp bead rows, and the first pair of lamp bead rows is divided into N/2 pairs of lamp bead rows. It is any one of N/2 pairs of lamp bead rows, the first pair of lamp bead rows includes the adjacent first lamp bead row and the second lamp bead row, and the lamp bead in the first lamp bead row is located in the Mth column. The underfill adhesive of the embodiment of the present application is applied between the second lamp bead row and the lamp beads located in the M-th column; wherein, the M-th column is any column of the lamp bead row. The above-mentioned M is an integer greater than or equal to 2, and N is an even number greater than 2. It can be seen that, in the dispensing method c), N/2 rows of underfill are dispensed on the substrate 10 in total, and the two adjacent rows of underfill are separated by two rows of LED lamp beads. Dispensing method c) is suitable for dispensing of LED lamp beads with even rows.
此外,图4所示的点胶效果对应本申请中点胶方式a)与点胶方式c)的结合。图5所示的点胶效果对应本申请中点胶方式a)与点胶方式b)的结合。In addition, the dispensing effect shown in FIG. 4 corresponds to the combination of dispensing method a) and dispensing method c) in this application. The dispensing effect shown in FIG. 5 corresponds to the combination of dispensing method a) and dispensing method b) in this application.
下面通过具体的实施例对本申请进行进一步的说明。The present application will be further described below through specific examples.
实施例1Example 1
一种底部填充胶,该底部填充胶包括以下质量配比的各原料:An underfill adhesive comprising the following raw materials in the following mass ratios:
双酚A型环氧树脂(在25℃下的粘度为2000mPa·s,总氯含量≤500ppm):55%;Bisphenol A epoxy resin (viscosity at 25℃ is 2000mPa·s, total chlorine content≤500ppm): 55%;
潜伏型固化剂(具体为微粉化双氰胺,D50粒径为300nm):10%;Latent curing agent (specifically micronized dicyandiamide, D50 particle size is 300nm): 10%;
增韧剂(具体为液态端羟基丁腈橡胶,其在25℃下的粘度为50mPa·s):10%;Toughening agent (specifically, liquid hydroxy-terminated nitrile rubber, its viscosity at 25°C is 50mPa·s): 10%;
稀释剂(具体为环己烷-1,2-二羧酸二缩水甘油酯):17%;Diluent (specifically cyclohexane-1,2-dicarboxylate diglycidyl ester): 17%;
消泡剂(具体为BYK-077):1.5%;Defoamer (specifically BYK-077): 1.5%;
偶联剂(具体为氨丙基三乙氧基硅烷):1.5%;Coupling agent (specifically aminopropyltriethoxysilane): 1.5%;
填料(具体为经氨丙基三乙氧基硅烷改性的球形纳米二氧化硅,粒径为20nm):5%。Filler (specifically, spherical nano-silica modified with aminopropyltriethoxysilane, with a particle size of 20 nm): 5%.
上述底部填充胶的制备方法包括:1)按以上底部填充胶的组分配比来称取各原料;2)先将称取好的环氧树脂与固化剂、增韧剂混合,在小于或等于45℃的温度下搅拌均匀,搅拌速度为800r/min,搅拌时间为50min,得到第一 混合物;3)在小于或等于45℃的温度下,再将称取好的稀释剂、消泡剂、偶联剂与填料加入到第一混合物中,在1200r/min的速度下搅拌70min,得到第二混合物;4)将上述第二混合物在真空下脱泡10min,得到透明度较高的上述底部填充胶。The preparation method of the above-mentioned underfill comprises: 1) weighing each raw material according to the component ratio of the above underfill; 2) first mixing the weighed epoxy resin with a curing agent and a toughening agent, and at a time less than or equal to Stir evenly at a temperature of 45 ° C, the stirring speed is 800 r/min, and the stirring time is 50 min to obtain the first mixture; 3) At a temperature of less than or equal to 45 ° C, then weigh the diluted diluent, defoamer, The coupling agent and the filler are added to the first mixture, stirred at a speed of 1200 r/min for 70 minutes to obtain a second mixture; 4) the second mixture is degassed under vacuum for 10 minutes to obtain the above-mentioned underfill with high transparency .
将上述底部填充胶应用于LED显示屏的点胶方法,具体包括:1)提供LED显示屏100(参见图5),LED显示屏100包括基板10和设置在基板10上的多个LED灯珠21,多个LED灯珠21在基板10上呈矩阵式排列,构成LED灯珠矩阵20;将LED显示屏100的基板10放置在操作台上,以使LED灯珠21远离操作台;The glue dispensing method for applying the above-mentioned underfill to an LED display screen specifically includes: 1) providing an LED display screen 100 (see FIG. 5 ), the LED display screen 100 includes a substrate 10 and a plurality of LED lamp beads arranged on the substrate 10 21. A plurality of LED lamp beads 21 are arranged in a matrix on the substrate 10 to form an LED lamp bead matrix 20; the substrate 10 of the LED display screen 100 is placed on the console to keep the LED lamp beads 21 away from the console;
2)将上述底部填充胶置于带有气动驱动或压电驱动点胶阀的点胶机的储液腔中,点涂在基板10上,点胶效果如图5所示(图5中标号3示出的是底部填充胶的点胶位置);之后将带有底部填充胶的基板10进行加热固化(温度为110℃、时间为40min),这些底部填充胶固化形成透明的胶层,得到补强的LED显示屏。2) Place the above-mentioned underfill glue in the liquid storage chamber of a glue dispenser with a pneumatically driven or piezoelectrically driven glue dispensing valve, and dispense it on the substrate 10. The dispensing effect is shown in Figure 5 (the symbol in Figure 5). 3 shows the dispensing position of the underfill); after that, the substrate 10 with the underfill is heated and cured (the temperature is 110° C. and the time is 40 minutes), and the underfill is cured to form a transparent adhesive layer, obtaining Reinforced LED display.
实施例2Example 2
一种底部填充胶,该底部填充胶包括以下质量配比的各原料:An underfill adhesive comprising the following raw materials in the following mass ratios:
双酚F型环氧树脂(在25℃下的粘度为1800mPa·s,总氯含量≤500ppm):60%;Bisphenol F-type epoxy resin (viscosity at 25°C is 1800mPa·s, total chlorine content≤500ppm): 60%;
潜伏型固化剂(具体为2-甲基咪唑,D50粒径为300nm):7%;Latent curing agent (specifically 2-methylimidazole, D50 particle size is 300nm): 7%;
增韧剂(具体为甲基乙烯基硅橡胶,其在25℃下的粘度为30mPa·s):10%;Toughening agent (specifically, methyl vinyl silicone rubber, whose viscosity at 25° C. is 30 mPa·s): 10%;
稀释剂(具体为四氢邻苯二甲酸双缩水甘油酯):13%;Diluent (specifically diglycidyl tetrahydrophthalate): 13%;
消泡剂(具体为BYK-051):1.5%;Defoamer (specifically BYK-051): 1.5%;
偶联剂(具体为2-氨乙基-氨丙基三甲氧基硅烷):1.5%;Coupling agent (specifically 2-aminoethyl-aminopropyltrimethoxysilane): 1.5%;
填料(具体为经十二烷基苯磺酸钠改性的球形纳米碳酸钙,粒径为30nm):7%。Filler (specifically, spherical nano-calcium carbonate modified with sodium dodecylbenzenesulfonate, with a particle size of 30 nm): 7%.
上述底部填充胶的制备方法包括:1)按以上底部填充胶的组分配比来称取各原料;2)先将称取好的环氧树脂与固化剂、增韧剂混合,在小于或等于45℃的温度下搅拌均匀,搅拌速度为900r/min,搅拌时间为40min,得到第一混合物;3)在小于或等于45℃的温度下,再将称取好的稀释剂、消泡剂、偶联剂与填料加入到第一混合物中,在1100r/min的速度下搅拌85min,得到第二混合物;4)将上述第二混合物在真空下脱泡15min,得到透明度较高的上述底部填充胶。The preparation method of the above-mentioned underfill comprises: 1) weighing each raw material according to the component ratio of the above underfill; 2) first mixing the weighed epoxy resin with a curing agent and a toughening agent, and at a time less than or equal to Stir evenly at a temperature of 45 ° C, the stirring speed is 900 r/min, and the stirring time is 40 min to obtain the first mixture; 3) At a temperature of less than or equal to 45 ° C, then weighed diluent, defoamer, The coupling agent and the filler are added to the first mixture, and stirred at a speed of 1100 r/min for 85 minutes to obtain a second mixture; 4) the second mixture is degassed under vacuum for 15 minutes to obtain the above-mentioned underfill with high transparency .
实施例3Example 3
一种底部填充胶,该底部填充胶包括以下质量配比的各原料:An underfill adhesive comprising the following raw materials in the following mass ratios:
脂肪族环氧树脂(在25℃下的粘度为1600mPa·s,总氯含量≤500ppm):65%;Aliphatic epoxy resin (viscosity at 25°C is 1600mPa·s, total chlorine content≤500ppm): 65%;
潜伏型固化剂(具体为三氟化硼单乙胺,D50粒径为400nm):5%;Latent curing agent (specifically, boron trifluoride monoethylamine, D50 particle size is 400nm): 5%;
增韧剂(具体为液态端羟基丁腈橡胶,其在25℃下的粘度为40mPa·s):5%;Toughening agent (specifically, liquid hydroxy-terminated nitrile rubber, whose viscosity at 25° C. is 40 mPa·s): 5%;
稀释剂(具体为环己烷-1,2-二羧酸二缩水甘油酯):5%;Diluent (specifically cyclohexane-1,2-dicarboxylate diglycidyl ester): 5%;
消泡剂(具体为BYK-077):1%;Defoamer (specifically BYK-077): 1%;
消泡剂(具体为BYK-051):1%;Defoamer (specifically BYK-051): 1%;
偶联剂(具体为氨丙基三乙氧基硅烷):1.5%;Coupling agent (specifically aminopropyltriethoxysilane): 1.5%;
偶联剂(具体为异丙基二油酸酰氧基(二辛基磷酸酰氧基)钛酸酯):1.5%;Coupling agent (specifically, isopropyl dioleic acid acyloxy (dioctyl phosphoric acid acyloxy) titanate): 1.5%;
填料(具体为经氨丙基三乙氧基硅烷改性的球形纳米二氧化硅,粒径为20nm):7%;Filler (specifically, spherical nano-silica modified with aminopropyltriethoxysilane, with a particle size of 20 nm): 7%;
填料(具体为经十二烷基苯磺酸钠改性的球形纳米碳酸钙,粒径为30nm):8%。Filler (specifically, spherical nano-calcium carbonate modified with sodium dodecylbenzenesulfonate, with a particle size of 30 nm): 8%.
上述底部填充胶的制备方法包括:1)按以上底部填充胶的组分配比来称取各原料;2)先将称取好的环氧树脂与固化剂、增韧剂混合,在小于或等于45℃的温度下搅拌均匀,搅拌速度为1000r/min,搅拌时间为30min,得到第一混合物;3)在小于或等于45℃的温度下,再将称取好的稀释剂、消泡剂、偶联剂与填料加入到第一混合物中,在1000r/min的速度下搅拌105min,得到第二混合物;4)将上述第二混合物在真空下脱泡20min,得到透明度较高的上述底部填充胶。The preparation method of the above-mentioned underfill comprises: 1) weighing each raw material according to the component ratio of the above underfill; 2) first mixing the weighed epoxy resin with a curing agent and a toughening agent, and at a time less than or equal to Stir evenly at a temperature of 45 ° C, the stirring speed is 1000 r/min, and the stirring time is 30 min to obtain the first mixture; 3) At a temperature of less than or equal to 45 ° C, then weighed diluent, defoamer, The coupling agent and filler are added to the first mixture, and stirred at a speed of 1000 r/min for 105 minutes to obtain a second mixture; 4) the second mixture is degassed under vacuum for 20 minutes to obtain the above-mentioned underfill with high transparency .
为对本申请实施例的技术方案带来的有益效果进行有力支持,特提供各实施例的高透明底部填充胶的性能测试结果(参见表1)。In order to strongly support the beneficial effects brought by the technical solutions of the embodiments of the present application, the performance test results of the highly transparent underfill adhesives of each embodiment are provided (see Table 1).
表1 各实施例中高透明底部填充胶的性能测试结果Table 1 Performance test results of highly transparent underfill in each embodiment
测试项目Test items 实施例1Example 1 实施例2Example 2 实施例3Example 3
粘度(mPa·s)Viscosity (mPa s) 15001500 12001200 18001800
使用时间(25℃)Use time (25℃) ≥48h≥48h ≥48h≥48h ≥48h≥48h
透光率(%)Transmittance(%) 9393 9595 9090
玻璃化转变温度(℃)Glass transition temperature (℃) 120120 125125 140140
线膨胀系数(10 -6/℃) Linear expansion coefficient (10 -6 /℃) 3030 4040 2525
拉伸剪切强度(45#钢)(Mpa)Tensile shear strength (45# steel) (Mpa) 1616 1414 1818
表1中,粘度、使用时间这2个测试项目是针对未固化的高透明底部填充胶而言,透光率、玻璃化转变温度、线膨胀系数、拉伸剪切强度这4个测试是针对固化后的高透明底部填充胶而言。In Table 1, the two test items of viscosity and service time are for uncured high transparent underfill, and the four tests of light transmittance, glass transition temperature, coefficient of linear expansion, and tensile shear strength are for For cured highly transparent underfill.
从表1中可以看出,本申请实施例提供的高透明底部填充胶的透光率高,玻璃化转变温度高,耐高温性好,且不易膨胀脱落,并具有较好的拉伸剪切性能,很适用于应用到发光发热的LED显示屏中。It can be seen from Table 1 that the highly transparent underfill provided by the examples of the present application has high light transmittance, high glass transition temperature, good high temperature resistance, is not easy to expand and fall off, and has good tensile shear performance, it is very suitable for application to the LED display that emits light and heat.
本申请还测试了将实施例1提供的高透明底部填充胶按照图5所示的点胶方式用于补强LED显示屏后,采用推力计测试补强后的LED显示屏上的LED灯珠推力,测得外围和中间的LED灯珠均可耐4.5Kg的推力,这表明本申请实施例提供的高透明底部填充胶,能大大避免LED显示屏在搬运过程中发生灯珠脱落问题。另外,本申请还提供采用集成电路领域常用的黑色底部填充胶与对LED显示屏补强后的发光效果对比,结果如图6所示。从图6中可以看出,高透明胶补强区域的LED灯珠正常发光,而黑色胶补强区域的LED灯珠发光亮度大大降低。由此可见,本申请提供的底部填充胶应用于LED显示屏,不仅可以大大提高LED灯珠与基板之间的结合力,还不影响LED显示屏的发光效果。This application also tested the LED lamp beads on the reinforced LED display screen by using a thrust meter to test the LED lamp beads on the reinforced LED display screen after the highly transparent underfill provided in Example 1 was used to reinforce the LED display screen according to the dispensing method shown in FIG. 5 . Thrust, it is measured that the peripheral and middle LED lamp beads can withstand a thrust of 4.5Kg, which indicates that the highly transparent underfill provided by the embodiment of this application can greatly avoid the problem of lamp beads falling off during the handling of the LED display screen. In addition, the present application also provides a comparison of the luminous effect after the use of black underfill commonly used in the field of integrated circuits and the reinforcement of the LED display screen. The results are shown in FIG. 6 . It can be seen from Figure 6 that the LED lamp beads in the high transparent glue reinforced area emit light normally, while the LED lamp beads in the black glue reinforced area greatly reduce the luminous brightness. It can be seen that the application of the underfill adhesive provided in the present application to the LED display screen can not only greatly improve the bonding force between the LED lamp beads and the substrate, but also does not affect the luminous effect of the LED display screen.
此外,若将实施例1提供的高透明底部填充胶按照图1所示的点胶方式应用于LED显示屏中,测得补强后的LED显示屏上,外围的LED灯珠可耐2.5Kg 的推力,中间的LED灯珠未经上述底部填充胶补强,其推力仅为1.5Kg;按图2所示的点胶方式进行补强后的LED显示屏上,外围的LED灯珠可耐2.5Kg的推力,中间的LED灯珠可耐4.5Kg推力;按图3所示的点胶方式进行补强后的LED显示屏上,外围和中间的LED灯珠均可耐2.5Kg的推力;按图4所示的点胶方式进行补强后的LED显示屏上,外围的LED灯珠可耐4.5Kg的推力,中间的LED灯珠可耐2.5Kg的推力。In addition, if the highly transparent underfill provided in Example 1 is applied to the LED display screen according to the dispensing method shown in Figure 1, it is measured that on the reinforced LED display screen, the peripheral LED lamp beads can withstand 2.5Kg The thrust of the LED lamp bead in the middle is not reinforced by the above-mentioned underfill glue, and its thrust is only 1.5Kg; on the LED display screen reinforced by the dispensing method shown in Figure 2, the peripheral LED lamp beads can withstand 2.5Kg thrust, the middle LED lamp bead can withstand 4.5Kg thrust; on the LED display screen reinforced by the dispensing method shown in Figure 3, the peripheral and middle LED lamp beads can withstand 2.5Kg thrust; On the LED display screen reinforced by the dispensing method shown in Figure 4, the peripheral LED lamp beads can withstand a thrust of 4.5Kg, and the middle LED lamp beads can withstand a thrust of 2.5Kg.
以上实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above examples only represent several embodiments of the present application, and the descriptions thereof are relatively specific and detailed, but should not be construed as a limitation on the scope of the patent of the present application. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.

Claims (14)

  1. 一种底部填充胶,其特征在于,所述底部填充胶包括以下质量百分含量的各原料:An underfill, characterized in that the underfill comprises the following raw materials by mass percentage:
    环氧树脂:50%~70%;Epoxy resin: 50%~70%;
    潜伏型固化剂:1%~20%;Latent curing agent: 1% to 20%;
    填料:5%~20%;Filler: 5%~20%;
    稀释剂:1%~20%;Thinner: 1%~20%;
    增韧剂:1%~10%;Toughening agent: 1%~10%;
    偶联剂:0.1%~2%;Coupling agent: 0.1%~2%;
    消泡剂:0.1%~3%;Defoamer: 0.1%~3%;
    其中,所述底部填充胶的透光率大于80%。Wherein, the light transmittance of the underfill is greater than 80%.
  2. 如权利要求1所述的底部填充胶,其特征在于,所述底部填充胶在25℃下的粘度为1000mPa·s~2000mPa·s。The underfill of claim 1, wherein the underfill has a viscosity of 1000 mPa·s˜2000 mPa·s at 25°C.
  3. 如权利要求1所述的底部填充胶,其特征在于,所述填料的颜色为白色,所述填料的粒径在纳米级别。The underfill adhesive according to claim 1, wherein the color of the filler is white, and the particle size of the filler is in nanometer level.
  4. 如权利要求1所述的底部填充胶,其特征在于,所述填料的材质包括二氧化硅、二氧化钛、三氧化二铝和碳酸钙中的一种或多种。The underfill adhesive according to claim 1, wherein the material of the filler comprises one or more of silicon dioxide, titanium dioxide, aluminum oxide and calcium carbonate.
  5. 如权利要求1所述的底部填充胶,其特征在于,所述环氧树脂在25℃下的粘度为1000mPa·s~3000mPa·s,所述环氧树脂的总氯含量≤500ppm。The underfill adhesive according to claim 1, wherein the epoxy resin has a viscosity of 1000 mPa·s˜3000 mPa·s at 25° C., and the total chlorine content of the epoxy resin is less than or equal to 500 ppm.
  6. 如权利要求1所述的底部填充胶,其特征在于,所述潜伏型固化剂的D50粒径为200nm~500nm。The underfill adhesive according to claim 1, wherein the D50 particle size of the latent curing agent is 200 nm to 500 nm.
  7. 如权利要求6所述的底部填充胶,其特征在于,所述潜伏型固化剂包 括改性胺类固化剂、咪唑类固化剂和双氰胺类固化剂中的一种或多种。The underfill adhesive according to claim 6, wherein the latent curing agent comprises one or more of a modified amine curing agent, an imidazole curing agent and a dicyandiamide curing agent.
  8. 如权利要求1所述的底部填充胶,其特征在于,所述增韧剂在25℃下的粘度为5mPa·s~100mPa·s。The underfill rubber according to claim 1, wherein the viscosity of the toughening agent at 25° C. is 5 mPa·s˜100 mPa·s.
  9. 如权利要求8所述的底部填充胶,其特征在于,所述增韧剂包括液态硅橡胶、液态端羧基丁腈橡胶、液态端羟基丁腈橡胶、液态端羟基聚丁二烯橡胶和端环氧基聚丁二烯橡胶中的一种或多种;其中,所述液态硅橡胶包括甲基乙烯基硅橡胶、二甲基乙烯基硅橡胶、甲基苯基乙烯基硅橡胶和甲基二苯基乙烯基硅橡胶中的至少一种。The underfill rubber according to claim 8, wherein the toughening agent comprises liquid silicone rubber, liquid carboxy-terminated nitrile rubber, liquid hydroxy-terminated nitrile rubber, liquid hydroxy-terminated polybutadiene rubber and end rings One or more of oxypolybutadiene rubbers; wherein, the liquid silicone rubber includes methyl vinyl silicone rubber, dimethyl vinyl silicone rubber, methyl phenyl vinyl silicone rubber and methyl diethyl silicone rubber At least one of phenyl vinyl silicone rubber.
  10. 一种应用于LED显示屏的点胶方法,其特征在于,包括:A glue dispensing method applied to an LED display screen, comprising:
    提供LED显示屏,所述LED显示屏包括基板和设置在所述基板上的LED灯珠矩阵;将所述LED显示屏放置在操作台上,并使所述LED灯珠矩阵中的LED灯珠远离所述操作台;An LED display screen is provided, the LED display screen includes a substrate and an LED lamp bead matrix arranged on the substrate; the LED display screen is placed on an operation table, and the LED lamp beads in the LED lamp bead matrix are away from said console;
    通过点胶机将如权利要求1-9任一项所述的底部填充胶底部填充胶点涂在所述LED灯珠之间的间隙,经固化后,在所述基板上形成透明胶层,得到补强后的LED显示屏。The underfill glue according to any one of claims 1-9 is applied to the gap between the LED lamp beads by a glue dispenser, and after curing, a transparent glue layer is formed on the substrate, Reinforced LED display.
  11. 如权利要求10所述的点胶方法,其特征在于,所述将所述底部填充胶点涂在所述LED灯珠之间的间隙,是通过以下方式中的至少一种进行,且方式b)与方式c)不同时进行:The glue dispensing method according to claim 10, wherein the dispensing of the underfill glue in the gap between the LED lamp beads is performed by at least one of the following methods, and the method is b ) is different from mode c):
    a)在所述LED灯珠矩阵的外围,在任意相邻的两个LED灯珠之间的间隙处,点涂上所述底部填充胶;a) On the periphery of the LED lamp bead matrix, at the gap between any two adjacent LED lamp beads, apply the underfill glue;
    b)在任意相邻的两行LED灯珠之间对应LED灯珠的位置,点涂上所述底部填充胶;其中,相邻的两行所述底部填充胶之间被一行LED灯珠隔开;b) Apply the underfill glue at the position corresponding to the LED lamp bead between any two adjacent rows of LED lamp beads; wherein, the two adjacent rows of the underfill glue are separated by a row of LED lamp beads open;
    c)在任意相邻的两行LED灯珠之间对应LED灯珠的位置,点涂上所述底部填充胶;其中,相邻的两行所述底部填充胶之间被两行LED灯珠隔开。c) Apply the underfill glue at the position corresponding to the LED lamp bead between any two adjacent rows of LED lamp beads; wherein, two rows of LED lamp beads are placed between the two adjacent rows of the underfill glue separated.
  12. 如权利要求10所述的点胶方法,其特征在于,所述固化的温度为80℃~130℃,所述固化的时间为20min~60min。The glue dispensing method according to claim 10, wherein the curing temperature is 80°C to 130°C, and the curing time is 20min to 60min.
  13. 如权利要求10所述的点胶方法,其特征在于,所述透明胶层的玻璃化转变温度在110℃以上。The glue dispensing method according to claim 10, wherein the glass transition temperature of the transparent glue layer is above 110°C.
  14. 一种底部填充胶的制备方法,其特征在于,所述制备方法包括如下步骤:A preparation method of underfill, characterized in that the preparation method comprises the following steps:
    在小于或等于45℃的温度下,将环氧树脂、潜伏型固化剂、填料、增韧剂、稀释剂、消泡剂和偶联剂混合均匀,得到混合浆料,对所述混合浆料进行真空脱泡后,得到底部填充胶;其中,所述底部填充胶包括以下质量百分含量的各组分:The epoxy resin, latent curing agent, filler, toughening agent, diluent, defoamer and coupling agent are mixed uniformly at a temperature less than or equal to 45°C to obtain a mixed slurry. After vacuum defoaming, an underfill is obtained; wherein, the underfill includes the following components by mass percentage:
    环氧树脂:50%~70%;Epoxy resin: 50%~70%;
    潜伏型固化剂:1%~20%;Latent curing agent: 1% to 20%;
    填料:5%~20%;Filler: 5%~20%;
    稀释剂:1%~20%;Thinner: 1%~20%;
    增韧剂:1%~10%;Toughening agent: 1%~10%;
    偶联剂:0.1%~2%;Coupling agent: 0.1%~2%;
    消泡剂:0.1%~3%;Defoamer: 0.1%~3%;
    其中,所述底部填充胶的透光率大于80%。Wherein, the light transmittance of the underfill is greater than 80%.
PCT/CN2020/106356 2020-07-31 2020-07-31 Underfill and preparation method therefor, and dispensing method applied to an led display screen WO2022021389A1 (en)

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