WO2022016834A1 - Automatic counterweight identification method and system, and crane - Google Patents

Automatic counterweight identification method and system, and crane Download PDF

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Publication number
WO2022016834A1
WO2022016834A1 PCT/CN2021/072149 CN2021072149W WO2022016834A1 WO 2022016834 A1 WO2022016834 A1 WO 2022016834A1 CN 2021072149 W CN2021072149 W CN 2021072149W WO 2022016834 A1 WO2022016834 A1 WO 2022016834A1
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Prior art keywords
counterweight
total weight
information
identification
crane
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PCT/CN2021/072149
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French (fr)
Chinese (zh)
Inventor
杨运广
黎波
侯中祥
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湖南三一中型起重机械有限公司
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Publication of WO2022016834A1 publication Critical patent/WO2022016834A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/72Counterweights or supports for balancing lifting couples

Definitions

  • the present application relates to the technical field of cranes, and in particular, to a method, system and crane for automatic identification of counterweights.
  • the counterweight is one of the important components of the crane, which has the functions of balancing the load, improving the stability of the whole vehicle, and enhancing the lifting characteristics.
  • most of the calculation methods of the crane counterweight mainly adopt the following method: after the crane is counterweighted, the force value of each outrigger of the crane is obtained by detecting the outrigger pressure sensor, and the force value of each outrigger is added up. , Obtain the self-weight of the crane, subtract the net weight of the crane from the obtained self-weight of the crane, and obtain the counterweight of the crane.
  • the pressure detected by the pressure sensor may be affected by the pipeline The pressure is held back and leaked, which makes the pressure detection inaccurate, resulting in an error in the calculation of the counterweight of the crane.
  • the purpose of the present application is to provide a method and system for automatic identification of counterweights, which realizes the automatic detection of counterweights and improves the accuracy of identification of counterweights of cranes.
  • Another object of the present application is to provide a crane, the automatic identification system of the counterweight of the crane realizes the automatic detection of the counterweight of the crane, and improves the accuracy of the identification of the counterweight of the crane.
  • a first aspect of the present application provides a method for automatic identification of counterweights, comprising:
  • the identification information includes the serial number of the counterweight, the weight of the counterweight, and the position of the counterweight.
  • the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
  • the obtaining the identification information on the information identification code of each counterweight block includes:
  • the identification information on the information identification code of the counterweight block is obtained through radio frequency technology, or the identification information on the information identification code of the counterweight block is obtained through video identification technology.
  • the identification information is transmitted through the CAN bus or the TCP protocol.
  • a second aspect of the present application provides an automatic identification system for counterweights, including:
  • a plurality of information identification codes are arranged on each weight block, and the information identification codes have identification information;
  • a first information reading module used to obtain the identification information on the information identification code of each of the counterweight blocks
  • the outrigger pressure sensor arranged on the outrigger, is used to detect the pressure of the outrigger
  • the second information reading module is used to obtain the detection value of the outrigger pressure sensor
  • a calculation module configured to obtain the total weight of the first counterweight according to the identification information, and also to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
  • the comparison module is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the pre- When within the set range, output the total weight of the first counterweight.
  • the identification information includes the serial number of the counterweight, the weight of the counterweight, and the position of the counterweight.
  • the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
  • the information identification code is a radio frequency electronic tag
  • the first information reading module is a radio frequency reader
  • the first information reading module includes a video acquisition module and an analysis processing module
  • the video acquisition module is used to collect the video information of the information identification code
  • the analysis processing module is used to identify and analyze the video information .
  • a third aspect of the present application of the present invention provides a crane, wherein a counterweight block is placed on a counterweight placement platform of the crane, and the crane includes the above-mentioned automatic counterweight identification system.
  • the automatic counterweight identification method of the present application obtains the identification information on the information identification code of each counterweight block and then acquires the total weight of the first counterweight according to the identification information, acquires the detection value of the outrigger pressure sensor, and obtains the detection value of the outrigger pressure sensor according to the The detection value obtains the total weight of the second counterweight, and then compares the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range within, output the total weight of the first counterweight.
  • the automatic identification method of the counterweight compares the total weight of the first counterweight with the total weight of the second counterweight, and outputs the first counterweight when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range
  • the total weight of the counterweight improves the automation level of the crane operation and the accuracy of the output of the total weight of the first counterweight.
  • the automatic identification system for counterweights of the present application includes a plurality of information identification codes, outrigger pressure sensors, a first information reading module, a second information reading module, a calculation module and a comparison module, and the information identification codes are arranged on each counterweight block , the outrigger pressure sensor is arranged on the outrigger to detect the pressure of the outrigger, the first information reading module is used to obtain the identification information on the information identification code of each counterweight, and the second information reading module is used to obtain The detection value of the outrigger pressure sensor, the calculation module is used to obtain the total weight of the first counterweight according to the identification information, and is also used to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor, and the comparison module is used to obtain The difference between the total weight of the first weight and the total weight of the second weight, when the difference between the total weight of the first weight and the total weight of the second weight is within a preset range, the total weight of the first weight is output.
  • the automatic identification system of the counterweight compares the total weight of the first counterweight with the total weight of the second counterweight, and when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range, outputs the first counterweight
  • the total weight of the counterweight improves the accuracy of the output of the total weight of the first counterweight and the automation level of the crane operation.
  • FIG. 1 is a flowchart of a method for automatic identification of counterweights provided by an embodiment of the present application
  • FIG. 2 is a schematic diagram of the placement structure of the counterweight block of the automatic counterweight identification system of the crane provided by the embodiment of the present application;
  • FIG. 3 is a schematic structural diagram of a system for automatic identification of counterweights of a crane according to an embodiment of the present application.
  • the existing crane counterweight information is generally obtained by setting pressure sensors on the outriggers, and by converting the pressure information into weight information.
  • the force value of the legs is added to obtain the self-weight of the crane, and then the net weight of the crane is subtracted from the self-weight of the crane to obtain the counterweight of the crane.
  • the pressure detected by the pressure sensor will be inaccurate due to the pressure and leakage of the pipeline, and errors are prone to occur; when the crane is operating, it is necessary to input the crane's counterweight combination information to the crane's torque limiter.
  • the number of the counterweights on hold needs to be visually recognized by the operator and manually input into the control system of the crane. Although this method is simple, it requires manual intervention and affects the automation level of the crane operation.
  • the present application proposes a method, system and crane for automatic identification of counterweights.
  • FIG. 1 is a flowchart of an automatic counterweight identification method provided by an embodiment of the present application.
  • the automatic counterweight identification method of the present application is described in detail by taking the automatic counterweight identification method of a crane as an example.
  • the automatic identification methods of counterweight include:
  • each counterweight block of the crane in this embodiment is provided with an information identification code, and each information identification code uniquely represents the serial number of the counterweight block, the weight of the counterweight block, and the position information of the counterweight block , wherein the serial number of the counterweight represents the installation sequence of the counterweight, the weight of the counterweight represents the weight of the counterweight, and the position information of the counterweight represents the installation position information of the counterweight, wherein the position information of the counterweight can be It is the left counterweight label or the right counterweight label.
  • the counterweight block with the left counterweight label is placed on the left counterweight placement platform of the crane, and the counterweight block with the right counterweight label is placed on the right counterweight of the crane. on the platform.
  • the total weight of the first counterweight is the sum of the weights of all counterweight blocks.
  • the outrigger pressure sensor detects the force value of each outrigger, and the force value on each outrigger can be added to obtain the self-weight of the crane. Deducting the self-weight of the crane from the net weight of the crane is The total weight of the second counterweight can be obtained.
  • the total weight of the first counterweight is compared with the total weight of the second counterweight, and the difference between the total weight of the first counterweight and the total weight of the second counterweight is obtained.
  • the difference between the total weight of the second weight is within the preset range, it means that the total weight of the first weight identified by the information identification code is valid, and the first total weight of the weight is output.
  • the above-mentioned automatic identification method of the counterweight compares the total weight of the first counterweight and the total weight of the second counterweight during the counterweight identification process, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within the preset range.
  • the total weight of the first counterweight is output, which improves the accuracy of outputting the total weight of the first counterweight.
  • the total weight of the first counterweight is obtained through the identification information on the information identification code of each counterweight block, which improves the automation level of the crane operation.
  • the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
  • the automatic identification method of the counterweight outputs the total weight of the left counterweight and the total weight of the right counterweight.
  • the crane control system can identify the total weight of the left counterweight when the crane lifts heavy objects.
  • the crane control system combined with the total weight of the left counterweight and the total weight of the right counterweight can control the work of the crane more safely, better guide the action of the boom, and improve the safety of the crane operation.
  • the automatic counterweight identification method of this embodiment is used in the acquisition of the outrigger pressure sensor.
  • detection value after obtaining the total weight of the second counterweight according to the detection value of the outrigger pressure sensor, the method further includes comparing the total weight of the first counterweight with the total weight of the second counterweight, when the first counterweight When the difference between the total weight and the total weight of the second counterweight is not within the preset range, an alarm is issued.
  • the abnormality can be prompted by a text alarm on the display screen, or the abnormality can be prompted by a buzzer , after the operator obtains the alarm information, check again whether the identification information on the information identification code of each counterweight is correctly acquired or adjust the position of each sensor to obtain the total weight of the first counterweight, the total left counterweight and the right counterweight Normal value for gross weight.
  • reading the identification information on the information identification code of each counterweight block in this embodiment includes: acquiring the identification information on the information identification code of the counterweight block through radio frequency technology, or acquiring the counterweight through video recognition technology.
  • the identification information on the information identification code of the block includes: acquiring the identification information on the information identification code of the counterweight block through radio frequency technology, or acquiring the counterweight through video recognition technology.
  • the identification information on the information identification code of the block includes: acquiring the identification information on the information identification code of the counterweight block through radio frequency technology, or acquiring the counterweight through video recognition technology.
  • the identification information on the information identification code of the block includes: acquiring the identification information on the information identification code of the counterweight block through radio frequency technology, or acquiring the counterweight through video recognition technology.
  • the identification information on the information identification code of the block includes: acquiring the identification information on the information identification code of the counterweight block through radio frequency technology, or acquiring the counterweight through video recognition technology.
  • the identification information on the information identification code of the block includes: acquiring the identification information
  • the identification information on the information identification code of the counterweight block can be obtained through video recognition technology. For example, after the identification information on the information identification code can be captured by the camera, the identification information captured by the camera can be analyzed and calculated to obtain the total weight of the first counterweight. Weight, total left counterweight, and total right counterweight.
  • the identification information on the information identification code of each counterweight block after acquiring the identification information on the information identification code of each counterweight block, it also includes: judging whether all counterweights on the crane are read. The identification information on the information identification code of the block, if the identification information on the information identification code of all the counterweight blocks is not read, continue to issue a read command until the identification information on the information identification code of all the counterweight blocks is read.
  • the method further includes: through CAN bus or TCP protocol
  • the identification information is transmitted.
  • the identification information is transmitted through the CAN bus, and the data transmitted by the CAN bus has the characteristics of strong real-time performance, strong anti-electromagnetic interference capability, and low cost, and can work in a high-noise interference environment.
  • the automatic identification method of the counterweight compares the difference between the total weight of the first counterweight and the total weight of the second counterweight, and outputs when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range.
  • the total weight of the first counterweight improves the accuracy of the output of the total weight of the first counterweight, wherein the total weight of the first counterweight includes the total weight of the left counterweight and the total weight of the right counterweight, and the crane control system combines the total weight of the left counterweight and the The total weight of the right counterweight can control the work of the crane more safely, and improve the automation level and safety of the crane operation.
  • FIG. 2 is a schematic structural diagram of the placement of the counterweight blocks of the automatic counterweight identification system of the crane provided by the embodiment of the application
  • FIG. 3 is a schematic structural diagram of the automatic counterweight identification system of the crane provided by the embodiment of the application.
  • the second aspect of the present embodiment provides a kind of automatic identification system of counterweight
  • the automatic identification system of counterweight is introduced by taking the automatic identification system of counterweight as an example
  • the automatic identification system of counterweight includes: information identification code 11 , a first information reading module 12 , a leg pressure sensor, a second information reading module 13 , a calculation module 14 and a comparison module 15 .
  • the information identification code 11 is arranged on each counterweight block 10. Only the counterweight block on the right counterweight placement platform is shown in FIG. 2, and the information identification code 11 is provided with the counterweight identification information corresponding to the counterweight block 10. .
  • the identification information includes the weight of the current counterweight, the serial number of the counterweight, and the position information of the counterweight, and the positional information of the counterweight includes the left counterweight label and the right counterweight label, with The counterweight block with the left counterweight label is placed on the left counterweight placement platform of the crane, and the counterweight block with the right counterweight label is placed on the right counterweight placement platform of the crane.
  • the first information reading module 12 is used to obtain the identification information on the information identification code of each of the counterweight blocks 10; this embodiment does not specifically limit the specific manner in which the first information reading module 12 obtains the identification information;
  • the outrigger pressure sensor arranged on the outrigger, is used to detect the pressure of the outrigger
  • the second information reading module 13 is used for acquiring the detection value of the outrigger pressure sensor, and the second information reading module 13 is electrically connected with the outrigger pressure sensor.
  • the calculation module 14 is used to obtain the total weight of the first counterweight according to the identification information, and is also used to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor; wherein, the total weight of the first counterweight is all The sum of the weights of the counterweights.
  • the outrigger pressure sensor detects the force value of each outrigger, and the force value on each outrigger can be added to obtain the self-weight of the crane. The total weight of the two counterweights.
  • the comparison module 15 is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the When within the preset range, output the total weight of the first counterweight.
  • the counterweight block 10 is placed on the left counterweight placement platform and the right counterweight placement platform of the crane, the information identification code 11 is set on a specific position of the counterweight block 10, and each information identification code 11
  • the serial number of the counterweight, the weight of the counterweight, and the position information of the counterweight are uniquely represented, and the number of the counterweight is not particularly limited in this embodiment.
  • the automatic identification system of the counterweight in this embodiment includes a plurality of information identification codes, outrigger pressure sensors, a first information reading module, a second information reading module, a calculation module and a comparison module, and the information identification codes are set on each counterweight block.
  • the outrigger pressure sensor is arranged on the outrigger and is used to detect the pressure of the outrigger.
  • the first information reading module is used to obtain the identification information on the information identification code of each said counterweight
  • the second information reading module a calculation module for acquiring the detection value of the outrigger pressure sensor, for acquiring the total weight of the first counterweight according to the identification information, and for acquiring the total weight of the second counterweight according to the detection value of the outrigger pressure sensor
  • the comparison module is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the pre- When within the set range, output the total weight of the first counterweight.
  • the automatic identification system of the counterweight obtains the difference between the total weight of the first counterweight and the total weight of the second counterweight, and outputs the output when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range
  • the total weight of the first counterweight improves the output accuracy of the total weight of the first counterweight and the automation level of the crane operation.
  • the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
  • the total weight of the left counterweight is the total weight of the counterweight blocks located on the left counterweight placement platform
  • the total weight of the right counterweight is the total weight of the counterweight blocks located on the right counterweight placement platform.
  • the automatic identification system of the counterweight can output the total weight of the left counterweight and the total weight of the right counterweight. After obtaining the total weight of the left counterweight and the total weight of the right counterweight, the crane control system can identify the total weight of the left counterweight when the crane lifts heavy objects. The total weight of the heavy weight and the right counterweight can better guide the boom action and improve the automation level and safety of the crane operation.
  • the information identification code 11 is a radio frequency electronic tag
  • the first information reading module 12 is a radio frequency reader
  • the first information reading module 12 includes a video acquisition module and an analysis and processing module, so The video collection module is used to collect the video information of the information identification code, and the analysis processing module is used to identify and analyze the video information.
  • the information identification code 11 is a radio frequency electronic tag
  • the first information reading module 12 is a radio frequency reader
  • a space for radio frequency signals is realized through a coupling element (no contact ) coupling, in the coupling channel, according to the time sequence relationship, to achieve energy transmission and data exchange
  • this embodiment uses the radio frequency identification technology, adopts the non-contact way to realize the identification of the weight information, is not affected by the environment, and has a long service life.
  • the automatic identification system for counterweights in this embodiment also includes a transmission module 16, which is used to transmit the identification information through the CAN bus or the TCP protocol after acquiring the identification information on the information identification code of each of the counterweight blocks.
  • the identification information is sent to the calculation module 14, and the transmission module of this embodiment is used to transmit the identification information to the calculation module through the CAN bus or the TCP protocol after obtaining the identification information on the information identification code of the counterweight block through radio frequency technology.
  • the transmission module of this embodiment transmits the identification information through the CAN bus, and the CAN bus transmission data has the characteristics of strong real-time performance, strong anti-electromagnetic interference capability, low cost, and can work in a high noise interference environment.
  • the automatic counterweight identification system of this embodiment further includes an alarm module 17, and the alarm module 17 is used for when the first counterweight is used.
  • the alarm module 17 is used for when the first counterweight is used.
  • the difference between the total weight of the first counterweight and the total weight of the second counterweight is not within a preset range, an alarm is issued.
  • the abnormality can be indicated by a text alarm on the display screen, or a buzzer can be used to remind the abnormality.
  • the operator obtains the alarm information check again whether the identification information on the information identification code 11 of each counterweight 10 is correctly obtained or adjusted. The position of each outrigger pressure sensor to obtain the normal value of the total weight of the first counterweight.
  • a third aspect of this embodiment provides a crane.
  • a counterweight block is placed on a counterweight placement platform of the crane in this embodiment, and the crane includes the counterweight automatic identification system described in the second embodiment.
  • the automatic identification system of the counterweight includes: an information identification code, which is arranged on each counterweight block, and the information identification code has identification information;
  • a first information reading module used to obtain the identification information on the information identification code of each of the counterweight blocks
  • the outrigger pressure sensor arranged on the outrigger, is used to detect the pressure of the outrigger
  • the second information reading module is used to obtain the detection value of the outrigger pressure sensor
  • a calculation module configured to obtain the total weight of the first counterweight according to the identification information, and also to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
  • the comparison module is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the pre- When within the set range, output the total weight of the first counterweight.
  • the crane is a wheeled crane or a crawler crane.
  • the automatic identification system of the counterweight of the crane in this embodiment improves the accuracy of the output of the total weight of the first counterweight of the crane, and improves the automation level and safety of the crane operation.

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Abstract

An automatic counterweight identification method and system, and a crane. The automatic counterweight identification method comprises: acquiring identification information on an information identification code (11) of each counterweight (10), and acquiring a first counterweight total weight according to the identification information; acquiring a detection value of a leg pressure sensor, and acquiring a second counterweight total weight according to the detection value of the leg pressure sensor; and acquiring the difference between the first counterweight total weight and the second counterweight total weight, and outputting the first counterweight total weight when the difference between the first counterweight total weight and the second counterweight total weight is within a preset range.

Description

配重自动识别方法、系统及起重机Counterweight automatic identification method, system and crane
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2020年07月24日提交的申请号为2020107338601,发明名称为“配重自动识别方法、系统及起重机”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims the priority of the Chinese patent application with the application number 2020107338601 filed on July 24, 2020 and the invention title is "Counterweight Automatic Identification Method, System and Crane", which is incorporated herein by reference in its entirety.
技术领域technical field
本申请涉及起重机技术领域,特别涉及一种配重自动识别方法、系统及起重机。The present application relates to the technical field of cranes, and in particular, to a method, system and crane for automatic identification of counterweights.
背景技术Background technique
配重是起重机的重要组成部件之一,具有平衡荷载,提高整车稳定性,增强起重特性等作用。The counterweight is one of the important components of the crane, which has the functions of balancing the load, improving the stability of the whole vehicle, and enhancing the lifting characteristics.
目前,大多数起重机配重的计算方法主要采用以下方式:在对起重机进行配重后,通过支腿压力传感器检测获得起重机各个支腿的受力值,将上述各个支腿的受力值相加,获得起重机的自重,将获得的起重机自重减去起重机净重,获得起重机的配重,起重机操作时需要向起重机控制系统输入起重机配重的数目和重量,上述通过压力传感器检测压力可能会因管路憋压、泄漏而使得压力检测不准,造成起重机配重计算错误。At present, most of the calculation methods of the crane counterweight mainly adopt the following method: after the crane is counterweighted, the force value of each outrigger of the crane is obtained by detecting the outrigger pressure sensor, and the force value of each outrigger is added up. , Obtain the self-weight of the crane, subtract the net weight of the crane from the obtained self-weight of the crane, and obtain the counterweight of the crane. When the crane is operating, it is necessary to input the number and weight of the counterweight of the crane to the crane control system. The pressure detected by the pressure sensor may be affected by the pipeline The pressure is held back and leaked, which makes the pressure detection inaccurate, resulting in an error in the calculation of the counterweight of the crane.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种配重自动识别方法及系统,该配重自动识别方法及系统实现了配重的自动检测,提高了起重机配重识别的准确性。The purpose of the present application is to provide a method and system for automatic identification of counterweights, which realizes the automatic detection of counterweights and improves the accuracy of identification of counterweights of cranes.
本申请的另一目的在于提供一种起重机,该起重机的配重自动识别系统实现了起重机配重的自动检测,提高了起重机配重识别的准确性。Another object of the present application is to provide a crane, the automatic identification system of the counterweight of the crane realizes the automatic detection of the counterweight of the crane, and improves the accuracy of the identification of the counterweight of the crane.
本申请是通过以下技术方案实现的:This application is achieved through the following technical solutions:
本申请的第一方面提供一种配重自动识别方法,包括:A first aspect of the present application provides a method for automatic identification of counterweights, comprising:
获取各配重块的信息识别码上的识别信息,根据所述识别信息获取第一配重总重;Obtain the identification information on the information identification code of each counterweight block, and obtain the total weight of the first counterweight according to the identification information;
获取支腿压力传感器的检测值,根据所述支腿压力传感器的检测值获取第二配重总重;acquiring the detection value of the outrigger pressure sensor, and acquiring the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
获取所述第一配重总重与所述第二配重总重的差值,当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。Obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range , and output the total weight of the first counterweight.
在本申请的一个实施例中,所述识别信息包括配重块的序号、配重块的重量和配重块的位置。In an embodiment of the present application, the identification information includes the serial number of the counterweight, the weight of the counterweight, and the position of the counterweight.
在本申请的一个实施例中,所述第一配重总重包括左配重总重和右配重总重。In an embodiment of the present application, the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
在本申请的一个实施例中,所述获取各配重块的信息识别码上的识别信息包括:In an embodiment of the present application, the obtaining the identification information on the information identification code of each counterweight block includes:
通过无线射频技术获取配重块的信息识别码上的识别信息,或者,通过视频识别技术获取配重块的信息识别码上的识别信息。The identification information on the information identification code of the counterweight block is obtained through radio frequency technology, or the identification information on the information identification code of the counterweight block is obtained through video identification technology.
在本申请的一个实施例中,所述通过无线射频技术获取配重块的信息识别码上的识别信息,或者,通过视频识别技术获取配重块的信息识别码上的识别信息之后还包括:通过CAN总线或者TCP协议传输所述识别信息。In an embodiment of the present application, after obtaining the identification information on the information identification code of the counterweight block through radio frequency technology, or after obtaining the identification information on the information identification code of the counterweight block through video identification technology, it further includes: The identification information is transmitted through the CAN bus or the TCP protocol.
本申请第二方面提供一种配重自动识别系统,包括:A second aspect of the present application provides an automatic identification system for counterweights, including:
多个信息识别码,设置在各配重块上,所述信息识码上具有识别信息;A plurality of information identification codes are arranged on each weight block, and the information identification codes have identification information;
第一信息读取模块,用于获取各所述配重块的信息识别码上的识别信息;a first information reading module, used to obtain the identification information on the information identification code of each of the counterweight blocks;
支腿压力传感器,设置于支腿上,用于检测支腿的压力;The outrigger pressure sensor, arranged on the outrigger, is used to detect the pressure of the outrigger;
第二信息读取模块,用于获取支腿压力传感器的检测值;The second information reading module is used to obtain the detection value of the outrigger pressure sensor;
计算模块,用于根据所述识别信息获取第一配重总重,还用于根据所述支腿压力传感器的检测值获取第二配重总重;a calculation module, configured to obtain the total weight of the first counterweight according to the identification information, and also to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
比较模块,用于获取所述第一配重总重与所述第二配重总重的差值,当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。The comparison module is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the pre- When within the set range, output the total weight of the first counterweight.
在本申请的一个实施例中,所述识别信息包括配重块的序号、配重块的重量和配重块的位置。In an embodiment of the present application, the identification information includes the serial number of the counterweight, the weight of the counterweight, and the position of the counterweight.
在本申请的一个实施例中,所述第一配重总重包括左配重总重和右配重总重。In an embodiment of the present application, the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
在本申请的一个实施例中,所述信息识别码为射频电子标签,所述第一信息读取模块为射频阅读器;In an embodiment of the present application, the information identification code is a radio frequency electronic tag, and the first information reading module is a radio frequency reader;
或者,所述第一信息读取模块包括视频采集模块和分析处理模块,所述视频采集模块用于采集所述信息识别码的视频信息,所述分析处理模块用于识别以及分析所述视频信息。Alternatively, the first information reading module includes a video acquisition module and an analysis processing module, the video acquisition module is used to collect the video information of the information identification code, and the analysis processing module is used to identify and analyze the video information .
本发明本申请第三方面提供一种起重机,所述起重机的配重放置平台上放置有配重块,所述起重机包括如上所述的配重自动识别系统。A third aspect of the present application of the present invention provides a crane, wherein a counterweight block is placed on a counterweight placement platform of the crane, and the crane includes the above-mentioned automatic counterweight identification system.
本申请的配重自动识别方法通过获取各配重块的信息识别码上的识别信息然后根据识别信息获取第一配重总重,通过获取支腿压力传感器的检测值,根据支腿压力传感器的检测值获取第二配重总重,之后比较第一配重总重与第二配重总重的差值,当第一配重总重与第二配重总重的差值在预设范围之内时,输出第一配重总重。该配重自动识别方法通过比较第一配重总重与第二配重总重,当第一配重总重与第二配重总重的差值在预设范围之内时输出第一配重总重,提高了起重机操作的自动化水平以及第一配重总重输出的准确性。The automatic counterweight identification method of the present application obtains the identification information on the information identification code of each counterweight block and then acquires the total weight of the first counterweight according to the identification information, acquires the detection value of the outrigger pressure sensor, and obtains the detection value of the outrigger pressure sensor according to the The detection value obtains the total weight of the second counterweight, and then compares the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range within, output the total weight of the first counterweight. The automatic identification method of the counterweight compares the total weight of the first counterweight with the total weight of the second counterweight, and outputs the first counterweight when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range The total weight of the counterweight improves the automation level of the crane operation and the accuracy of the output of the total weight of the first counterweight.
本申请的配重自动识别系统包括多个信息识别码、支腿压力传感器,第一信息读取模块、第二信息读取模块、计算模块和比较模块,信息识别码设置在各配重块上,支腿压力传感器设置于支腿上,用于检测支腿的压力,第一信息读取模块用于获取各配重块的信息识别码上的识别信息,第二信息读取模块用于获取支腿压力传感器的检测值,计算模块,用于根据识别信息获取第一配重总重,还用于根据所述支腿压力传感器的检测值获取第二配重总重,比较模块用于获取第一配重总重与第二配重总重的差值,当第一配重总重与第二配重总重的差值在预设范围之内时,输出第一配重总重。该配重自动识别系统通过比较第一配重总重与第二配重总重,当第一配重总重与第二配重总重的差值在预设范围之内时,输出第一配重总重,提高了第一配重总重输出的准确性以及起重机操作的自动化水平。The automatic identification system for counterweights of the present application includes a plurality of information identification codes, outrigger pressure sensors, a first information reading module, a second information reading module, a calculation module and a comparison module, and the information identification codes are arranged on each counterweight block , the outrigger pressure sensor is arranged on the outrigger to detect the pressure of the outrigger, the first information reading module is used to obtain the identification information on the information identification code of each counterweight, and the second information reading module is used to obtain The detection value of the outrigger pressure sensor, the calculation module is used to obtain the total weight of the first counterweight according to the identification information, and is also used to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor, and the comparison module is used to obtain The difference between the total weight of the first weight and the total weight of the second weight, when the difference between the total weight of the first weight and the total weight of the second weight is within a preset range, the total weight of the first weight is output. The automatic identification system of the counterweight compares the total weight of the first counterweight with the total weight of the second counterweight, and when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range, outputs the first counterweight The total weight of the counterweight improves the accuracy of the output of the total weight of the first counterweight and the automation level of the crane operation.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做简单的介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present application, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本申请实施例提供的配重自动识别方法的流程图;1 is a flowchart of a method for automatic identification of counterweights provided by an embodiment of the present application;
图2为本申请实施例提供的起重机的配重自动识别系统的配重块放置结构示意图;FIG. 2 is a schematic diagram of the placement structure of the counterweight block of the automatic counterweight identification system of the crane provided by the embodiment of the present application;
图3为本申请实施例提供的起重机的配重自动识别系统结构示意图。FIG. 3 is a schematic structural diagram of a system for automatic identification of counterweights of a crane according to an embodiment of the present application.
附图标记说明:Description of reference numbers:
10-配重块;10-Counterweight;
11-息识别码;11-Information identification code;
12-第一信息读取模块;12- the first information reading module;
13-第二信息读取模块;13- the second information reading module;
14-计算模块;14- calculation module;
15-比较模块;15-Compare module;
16-传输模块;16-Transmission module;
17-报警模块。17 - Alarm module.
具体实施方式detailed description
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.
应当理解,本文中使用的术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或模块的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或模块,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或模块。It should be understood that the terms "comprising" and "having" as used herein, and any variations thereof, are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device comprising a series of steps or modules is not necessarily limited to Those steps or modules expressly listed may instead include other steps or modules not expressly listed or inherent to the process, method, product or apparatus.
在本申请的描述中,需要理解的是,术语“上”、“下”、“左”、 “右”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the accompanying drawings, only For the convenience of describing the present application and simplifying the description, it is not indicated or implied that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application. Also, unless stated otherwise, "plurality" means two or more.
现有起重机配重信息一般采用在支腿上设置压力传感器,通过将压力信息转化为重量信息获得,例如,在对起重机进行配重后,检测获得起重机各个支腿的受力值,将各个支腿的受力值相加获得起重机的自重,再将起重机的自重减去起重机的净重,获得起重机的配重。由于在实际使用过程中,压力传感器检测压力会因管路憋压、泄露而不准确,容易出现错误;起重机在操作时,需要向起重机的力矩限制器输入起重机的配重组合信息,在起重机上搁置的配重块的数目需要操作人员目测识别,人工输入起重机的控制系统,这种方式虽然简单,但由于需要人工干预,影响了起重机操作的自动化水平。The existing crane counterweight information is generally obtained by setting pressure sensors on the outriggers, and by converting the pressure information into weight information. The force value of the legs is added to obtain the self-weight of the crane, and then the net weight of the crane is subtracted from the self-weight of the crane to obtain the counterweight of the crane. In the actual use process, the pressure detected by the pressure sensor will be inaccurate due to the pressure and leakage of the pipeline, and errors are prone to occur; when the crane is operating, it is necessary to input the crane's counterweight combination information to the crane's torque limiter. The number of the counterweights on hold needs to be visually recognized by the operator and manually input into the control system of the crane. Although this method is simple, it requires manual intervention and affects the automation level of the crane operation.
本申请基于以上问题提出一种配重自动识别方法、系统及起重机。Based on the above problems, the present application proposes a method, system and crane for automatic identification of counterweights.
下面结合具体实施例对本申请提供的配重自动识别方法、系统及起重机进行详细介绍。The method, system and crane for automatic identification of counterweight provided by the present application will be described in detail below with reference to specific embodiments.
图1为本申请实施例提供的配重自动识别方法的流程图,本实施例第一方面以起重机的配重自动识别方法为例对本申请的配重自动识别方法做具体介绍,本实施例的配重自动识别方法包括:1 is a flowchart of an automatic counterweight identification method provided by an embodiment of the present application. In the first aspect of the present embodiment, the automatic counterweight identification method of the present application is described in detail by taking the automatic counterweight identification method of a crane as an example. The automatic identification methods of counterweight include:
S11、获取各配重块的信息识别码上的识别信息,根据所述识别信息获取第一配重总重;S11, obtain the identification information on the information identification code of each counterweight block, and obtain the total weight of the first counterweight according to the identification information;
具体地,本实施例中的起重机的每个配重块上都设置有信息识别码,每个信息识别码唯一地表征所在配重块的序号、配重块的重量和配重块的位置信息,其中配重块的序号表示配重块的安装顺序,配重块的重量代表配重块的重量,配重块的位置信息代表配重块的安装位置信息,其中配重块的位置信息可以为左配重标号或者右配重标号,带有左配重标号的配重块放置于起重机的左配重放置平台上,带有右配重标号的配重块放置于起重机的右配重放置平台上。其中,第一配重总重为所有配重块的重量之和。Specifically, each counterweight block of the crane in this embodiment is provided with an information identification code, and each information identification code uniquely represents the serial number of the counterweight block, the weight of the counterweight block, and the position information of the counterweight block , wherein the serial number of the counterweight represents the installation sequence of the counterweight, the weight of the counterweight represents the weight of the counterweight, and the position information of the counterweight represents the installation position information of the counterweight, wherein the position information of the counterweight can be It is the left counterweight label or the right counterweight label. The counterweight block with the left counterweight label is placed on the left counterweight placement platform of the crane, and the counterweight block with the right counterweight label is placed on the right counterweight of the crane. on the platform. Wherein, the total weight of the first counterweight is the sum of the weights of all counterweight blocks.
S12、获取支腿压力传感器的检测值,根据所述支腿压力传感器的检测值获取第二配重总重;S12, acquiring the detection value of the outrigger pressure sensor, and acquiring the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
具体地,在对起重机进行配重后,支腿压力传感器检测各个支腿的受力值,各个支腿上的受力值相加能够得到起重机的自重,将起重机的自重减去起重机的净重即可得到第二配重总重。Specifically, after the crane is counterweighted, the outrigger pressure sensor detects the force value of each outrigger, and the force value on each outrigger can be added to obtain the self-weight of the crane. Deducting the self-weight of the crane from the net weight of the crane is The total weight of the second counterweight can be obtained.
S13、获取所述第一配重总重与所述第二配重总重的差值,当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。S13. Obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range When inside, output the total weight of the first counterweight.
具体地,对第一配重总重与第二配重总重进行比较,获取所述第一配重总重与所述第二配重总重的差值,当第一配重总重与第二配重总重的差值在预设范围之内时,说明通过信息识别码识别的第一配重总重有效,从而输出所述第一配重总重。Specifically, the total weight of the first counterweight is compared with the total weight of the second counterweight, and the difference between the total weight of the first counterweight and the total weight of the second counterweight is obtained. When the difference between the total weight of the second weight is within the preset range, it means that the total weight of the first weight identified by the information identification code is valid, and the first total weight of the weight is output.
上述配重自动识别方法在配重识别过程中通过比较第一配重总重与第二配重总重,当第一配重总重与第二配重总重的差值在预设范围之内时,输出第一配重总重,提高了第一配重总重输出的准确性。第一配重总重通过各配重块的信息识别码上的识别信息获取,提高了起重机操作的自动化水平。The above-mentioned automatic identification method of the counterweight compares the total weight of the first counterweight and the total weight of the second counterweight during the counterweight identification process, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within the preset range. When inside, the total weight of the first counterweight is output, which improves the accuracy of outputting the total weight of the first counterweight. The total weight of the first counterweight is obtained through the identification information on the information identification code of each counterweight block, which improves the automation level of the crane operation.
进一步地,所述第一配重总重包括左配重总重和右配重总重。该配重自动识别方法输出左配重总重和右配重总重,起重机控制系统在获取左配重总重和右配重总重后,在起重机起吊重物时能够识别左配重总重和右配重总重,起重机控制系统结合左配重总重和右配重总重能够更安全地控制起重机的工作,更好的指导吊臂动作,提高了起重机操作的安全性。Further, the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight. The automatic identification method of the counterweight outputs the total weight of the left counterweight and the total weight of the right counterweight. After obtaining the total weight of the left counterweight and the total weight of the right counterweight, the crane control system can identify the total weight of the left counterweight when the crane lifts heavy objects. And the total weight of the right counterweight, the crane control system combined with the total weight of the left counterweight and the total weight of the right counterweight can control the work of the crane more safely, better guide the action of the boom, and improve the safety of the crane operation.
在上述实施例的基础上,进一步地,为了避免第一配重总重出现计算错误,影响后期力矩限制值的计算结果,本实施例的配重自动识别方法在所述获取支腿压力传感器的检测值,根据所述支腿压力传感器的检测值获取第二配重总重之后,还包括比较所述第一配重总重与所述第二配重总重,当所述第一配重总重与所述第二配重总重的差值不在预设范围之内时,则发出警报。例如,当所述第一配重总重与所述第二配重总重的差值不在预设范围之内时,可以通过在显示屏上的文字报警提示异常,或者通过蜂鸣器提醒异常,在操作人员获取报警信息后,再次检查各配重块的信息识别码上的识别信息是否正确获取或者调整各个传感器位置,以获取第一配重总重、左配重总重和右配重总重的正常值。On the basis of the above embodiment, further, in order to avoid the calculation error of the total weight of the first counterweight and affect the calculation result of the torque limit value in the later stage, the automatic counterweight identification method of this embodiment is used in the acquisition of the outrigger pressure sensor. detection value, after obtaining the total weight of the second counterweight according to the detection value of the outrigger pressure sensor, the method further includes comparing the total weight of the first counterweight with the total weight of the second counterweight, when the first counterweight When the difference between the total weight and the total weight of the second counterweight is not within the preset range, an alarm is issued. For example, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is not within the preset range, the abnormality can be prompted by a text alarm on the display screen, or the abnormality can be prompted by a buzzer , after the operator obtains the alarm information, check again whether the identification information on the information identification code of each counterweight is correctly acquired or adjust the position of each sensor to obtain the total weight of the first counterweight, the total left counterweight and the right counterweight Normal value for gross weight.
可选地,本实施例的读取各配重块的信息识别码上的识别信息包括:通过无线射频技术获取配重块的信息识别码上的识别信息,或者,通过视频识别技术获取配重块的信息识别码上的识别信息。具体地,信息识别码设置为射频电子标签,射频电子标签预先写入配重的识别信息,通过射频阅读器读取射频电子标签上的识别信息,射频电子标签将预先写入的识别信息无线反馈至射频阅读器,该无线射频技术具有非接触、阅读速度快、不受环境影响、寿命长、便于使用的特点,能同时处理多张射频电子标签。或者,通过视频识别技术获取配重块的信息识别码上的识别信息,例如,可以通过摄像头捕捉信息识别码上的识别信息后,对摄像头捕捉的识别信息进行分析计算,获取第一配重总重、左配重总重和右配重总重。Optionally, reading the identification information on the information identification code of each counterweight block in this embodiment includes: acquiring the identification information on the information identification code of the counterweight block through radio frequency technology, or acquiring the counterweight through video recognition technology. The identification information on the information identification code of the block. Specifically, the information identification code is set as a radio frequency electronic tag, the identification information of the counterweight is pre-written in the radio frequency electronic tag, the identification information on the radio frequency electronic tag is read by a radio frequency reader, and the radio frequency electronic tag wirelessly feeds back the pre-written identification information As for radio frequency readers, this radio frequency technology has the characteristics of non-contact, fast reading speed, unaffected by the environment, long life, easy to use, and can process multiple radio frequency electronic tags at the same time. Alternatively, the identification information on the information identification code of the counterweight block can be obtained through video recognition technology. For example, after the identification information on the information identification code can be captured by the camera, the identification information captured by the camera can be analyzed and calculated to obtain the total weight of the first counterweight. Weight, total left counterweight, and total right counterweight.
进一步地,为了保证无遗漏地获取各个配重块信息识别码上的识别信息,在获取各配重块的信息识别码上的识别信息之后,还包括:判断是否读取到起重机上全部配重块的信息识别码上的识别信息,如果未读取到全部配重块信息识别码上的识别信息,继续发出读取指令,直至读取到全部配重块信息识别码上的识别信息。Further, in order to ensure that the identification information on the information identification code of each counterweight block is obtained without omission, after acquiring the identification information on the information identification code of each counterweight block, it also includes: judging whether all counterweights on the crane are read. The identification information on the information identification code of the block, if the identification information on the information identification code of all the counterweight blocks is not read, continue to issue a read command until the identification information on the information identification code of all the counterweight blocks is read.
优选地,所述通过无线射频技术获取配重块的信息识别码上的识别信息,或者,通过视频识别技术获取配重块的信息识别码上的识别信息之后还包括:通过CAN总线或者TCP协议传输所述识别信息。本实施例通过CAN总线传输所述识别信息,CAN总线传输数据具有实时性强,抗电磁干扰能力强,成本低的特点,而且可在高噪声干扰环境中工作。Preferably, after obtaining the identification information on the information identification code of the counterweight block through radio frequency technology, or after obtaining the identification information on the information identification code of the counterweight block through video identification technology, the method further includes: through CAN bus or TCP protocol The identification information is transmitted. In this embodiment, the identification information is transmitted through the CAN bus, and the data transmitted by the CAN bus has the characteristics of strong real-time performance, strong anti-electromagnetic interference capability, and low cost, and can work in a high-noise interference environment.
该配重自动识别方法通过比较第一配重总重与第二配重总重的差值,当第一配重总重与第二配重总重的差值在预设范围之内时输出第一配重总重,提高了第一配重总重输出的准确性,其中第一配重总重包括左配重总重和右配重总重,起重机控制系统结合左配重总重和右配重总重能够更安全地控制起重机的工作,提高起重机操作的自动化水平和安全性。The automatic identification method of the counterweight compares the difference between the total weight of the first counterweight and the total weight of the second counterweight, and outputs when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range. The total weight of the first counterweight improves the accuracy of the output of the total weight of the first counterweight, wherein the total weight of the first counterweight includes the total weight of the left counterweight and the total weight of the right counterweight, and the crane control system combines the total weight of the left counterweight and the The total weight of the right counterweight can control the work of the crane more safely, and improve the automation level and safety of the crane operation.
图2为本申请实施例提供的起重机的配重自动识别系统的配重块放置结构示意图,图3为本申请实施例提供的起重机的配重自动识别系统结构示意图,请参阅图2和图3所示,本实施例第二方面提供一种配重自动识别系统,该配重自动识别系统以起重机的配重自动识别系统为例进行具体介绍,该配重自动识别系统包括:信息识别码11、第一信息读取模块12、 支腿压力传感器、第二信息读取模块13、计算模块14以及比较模块15。FIG. 2 is a schematic structural diagram of the placement of the counterweight blocks of the automatic counterweight identification system of the crane provided by the embodiment of the application, and FIG. 3 is a schematic structural diagram of the automatic counterweight identification system of the crane provided by the embodiment of the application. Please refer to FIG. 2 and FIG. 3 As shown, the second aspect of the present embodiment provides a kind of automatic identification system of counterweight, and the automatic identification system of counterweight is introduced by taking the automatic identification system of counterweight as an example, and the automatic identification system of counterweight includes: information identification code 11 , a first information reading module 12 , a leg pressure sensor, a second information reading module 13 , a calculation module 14 and a comparison module 15 .
信息识别码11,设置在各配重块10上,图2中只示出了右配重放置平台上的配重块,所述信息识别码11设置有对应配重块10的配重识别信息。具体地,本实施例中,所述识别信息包括当前配重块的重量、配重块的序号以及配重块的位置信息,配重的位置信息包括左配重标号和右配重标号,带有左配重标号的配重块放置于起重机的左配重放置平台上,带有右配重标号的配重块放置于起重机的右配重放置平台上。The information identification code 11 is arranged on each counterweight block 10. Only the counterweight block on the right counterweight placement platform is shown in FIG. 2, and the information identification code 11 is provided with the counterweight identification information corresponding to the counterweight block 10. . Specifically, in this embodiment, the identification information includes the weight of the current counterweight, the serial number of the counterweight, and the position information of the counterweight, and the positional information of the counterweight includes the left counterweight label and the right counterweight label, with The counterweight block with the left counterweight label is placed on the left counterweight placement platform of the crane, and the counterweight block with the right counterweight label is placed on the right counterweight placement platform of the crane.
第一信息读取模块12,用于获取各所述配重块10的信息识别码上的识别信息;本实施例对第一信息读取模块12获取识别信息的具体方式不做特别限制;The first information reading module 12 is used to obtain the identification information on the information identification code of each of the counterweight blocks 10; this embodiment does not specifically limit the specific manner in which the first information reading module 12 obtains the identification information;
支腿压力传感器,设置于支腿上,用于检测支腿的压力;The outrigger pressure sensor, arranged on the outrigger, is used to detect the pressure of the outrigger;
第二信息读取模块13,用于获取支腿压力传感器的检测值,第二信息读取模块13与支腿压力传感器电连接。The second information reading module 13 is used for acquiring the detection value of the outrigger pressure sensor, and the second information reading module 13 is electrically connected with the outrigger pressure sensor.
计算模块14,用于根据所述识别信息获取第一配重总重,还用于根据所述支腿压力传感器的检测值获取第二配重总重;其中,第一配重总重为所有配重块的重量之和。在对起重机进行配重后,支腿压力传感器检测各个支腿的受力值,各个支腿上的受力值相加能够得到起重机的自重,将起重机的自重减去起重机的净重即可得到第二配重总重。The calculation module 14 is used to obtain the total weight of the first counterweight according to the identification information, and is also used to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor; wherein, the total weight of the first counterweight is all The sum of the weights of the counterweights. After the crane is counterweighted, the outrigger pressure sensor detects the force value of each outrigger, and the force value on each outrigger can be added to obtain the self-weight of the crane. The total weight of the two counterweights.
比较模块15,用于获取所述第一配重总重与所述第二配重总重的差值,当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。The comparison module 15 is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the When within the preset range, output the total weight of the first counterweight.
本实施例中,具体地,配重块10放置于起重机的左配重放置平台和右配重放置平台上,信息识别码11设置在配重块10的特定位置上,每个信息识别码11唯一地表征配重块的序号、配重块的重量和配重块的位置信息,本实施例对所述配重块的数量不做特别限制。In this embodiment, specifically, the counterweight block 10 is placed on the left counterweight placement platform and the right counterweight placement platform of the crane, the information identification code 11 is set on a specific position of the counterweight block 10, and each information identification code 11 The serial number of the counterweight, the weight of the counterweight, and the position information of the counterweight are uniquely represented, and the number of the counterweight is not particularly limited in this embodiment.
本实施例的配重自动识别系统包括多个信息识别码、支腿压力传感器,第一信息读取模块、第二信息读取模块、计算模块和比较模块,信息识别码设置在各配重块上,支腿压力传感器设置于支腿上,用于检测支腿的压力,第一信息读取模块用于获取各所述配重块的信息识别码上的识别信息,第二信息读取模块用于获取支腿压力传感器的检测值,计算模块, 用于根据所述识别信息获取第一配重总重,还用于根据所述支腿压力传感器的检测值获取第二配重总重,比较模块,用于获取所述第一配重总重与所述第二配重总重的差值,当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。该配重自动识别系统通过获取第一配重总重与第二配重总重的差值,当第一配重总重与第二配重总重的差值在预设范围之内时输出第一配重总重,提高了第一配重总重输出的准确性以及起重机操作的自动化水平。The automatic identification system of the counterweight in this embodiment includes a plurality of information identification codes, outrigger pressure sensors, a first information reading module, a second information reading module, a calculation module and a comparison module, and the information identification codes are set on each counterweight block. The outrigger pressure sensor is arranged on the outrigger and is used to detect the pressure of the outrigger. The first information reading module is used to obtain the identification information on the information identification code of each said counterweight, and the second information reading module a calculation module for acquiring the detection value of the outrigger pressure sensor, for acquiring the total weight of the first counterweight according to the identification information, and for acquiring the total weight of the second counterweight according to the detection value of the outrigger pressure sensor, The comparison module is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the pre- When within the set range, output the total weight of the first counterweight. The automatic identification system of the counterweight obtains the difference between the total weight of the first counterweight and the total weight of the second counterweight, and outputs the output when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range The total weight of the first counterweight improves the output accuracy of the total weight of the first counterweight and the automation level of the crane operation.
进一步地,所述第一配重总重包括左配重总重和右配重总重。左配重总重为位于左配重放置平台上的配重块的总重量,右配重总重为位于右配重放置平台上配重块的总重量。该配重自动识别系统能够输出左配重总重和右配重总重,起重机控制系统在获取左配重总重和右配重总重后,在起重机起吊重物时能够识别左配重总重和右配重总重,更好的指导吊臂动作,提高了起重机操作的自动化水平和安全性。Further, the first total weight of the counterweight includes the total weight of the left counterweight and the total weight of the right counterweight. The total weight of the left counterweight is the total weight of the counterweight blocks located on the left counterweight placement platform, and the total weight of the right counterweight is the total weight of the counterweight blocks located on the right counterweight placement platform. The automatic identification system of the counterweight can output the total weight of the left counterweight and the total weight of the right counterweight. After obtaining the total weight of the left counterweight and the total weight of the right counterweight, the crane control system can identify the total weight of the left counterweight when the crane lifts heavy objects. The total weight of the heavy weight and the right counterweight can better guide the boom action and improve the automation level and safety of the crane operation.
可选地,所述信息识别码11为射频电子标签,所述第一信息读取模块12为射频阅读器;或者,所述第一信息读取模块12包括视频采集模块和分析处理模块,所述视频采集模块用于采集所述信息识别码的视频信息,所述分析处理模块用于识别以及分析所述视频信息。本实施例中,所述信息识别码11为射频电子标签,所述第一信息读取模块12为射频阅读器;射频电子标签与射频阅读器之间通过耦合元件实现射频信号的空间(无接触)耦合,在耦合通道内,根据时序关系,实现能量的传递和数据交换,本实施例利用射频识别技术,采用非接触式的方式实现配重信息的识别,不受环境影响、使用寿命长。Optionally, the information identification code 11 is a radio frequency electronic tag, and the first information reading module 12 is a radio frequency reader; or, the first information reading module 12 includes a video acquisition module and an analysis and processing module, so The video collection module is used to collect the video information of the information identification code, and the analysis processing module is used to identify and analyze the video information. In this embodiment, the information identification code 11 is a radio frequency electronic tag, and the first information reading module 12 is a radio frequency reader; between the radio frequency electronic tag and the radio frequency reader, a space for radio frequency signals is realized through a coupling element (no contact ) coupling, in the coupling channel, according to the time sequence relationship, to achieve energy transmission and data exchange, this embodiment uses the radio frequency identification technology, adopts the non-contact way to realize the identification of the weight information, is not affected by the environment, and has a long service life.
进一步地,本实施例的配重自动识别系统还包括传输模块16,所述传输模块16用于在获取各所述配重块的信息识别码上的识别信息后,通过CAN总线或者TCP协议传输所述识别信息至计算模块14,本实施例的传输模块用于在通过无线射频技术获取配重块的信息识别码上的识别信息之后,通过CAN总线或者TCP协议传输所述识别信息至计算模块,优选地,本实施例的传输模块通过CAN总线传输所述识别信息,CAN总线传输数据具有实时性强,抗电磁干扰能力强、成本低,而且可在高噪声干扰环境中工作的特点。Further, the automatic identification system for counterweights in this embodiment also includes a transmission module 16, which is used to transmit the identification information through the CAN bus or the TCP protocol after acquiring the identification information on the information identification code of each of the counterweight blocks. The identification information is sent to the calculation module 14, and the transmission module of this embodiment is used to transmit the identification information to the calculation module through the CAN bus or the TCP protocol after obtaining the identification information on the information identification code of the counterweight block through radio frequency technology. , Preferably, the transmission module of this embodiment transmits the identification information through the CAN bus, and the CAN bus transmission data has the characteristics of strong real-time performance, strong anti-electromagnetic interference capability, low cost, and can work in a high noise interference environment.
进一步地,为了避免第一配重总重出现计算错误,影响后期力矩限制值的计算结果,本实施例的配重自动识别系统还包括报警模块17,所述报警模块17用于当所述第一配重总重与所述第二配重总重的差值不在预设范围之内时,发出警报。例如,可以通过在显示屏上文字报警提示异常,或者通过蜂鸣器提醒异常,在操作人员获取报警信息后,再次检查各配重块10的信息识别码11上的识别信息是否正确获取或者调整各个支腿压力传感器位置,以获取第一配重总重的正常值。Further, in order to avoid the calculation error of the total weight of the first counterweight and affect the calculation result of the torque limit value in the later stage, the automatic counterweight identification system of this embodiment further includes an alarm module 17, and the alarm module 17 is used for when the first counterweight is used. When the difference between the total weight of the first counterweight and the total weight of the second counterweight is not within a preset range, an alarm is issued. For example, the abnormality can be indicated by a text alarm on the display screen, or a buzzer can be used to remind the abnormality. After the operator obtains the alarm information, check again whether the identification information on the information identification code 11 of each counterweight 10 is correctly obtained or adjusted. The position of each outrigger pressure sensor to obtain the normal value of the total weight of the first counterweight.
本实施例的第三方面提供一种起重机,本实施例的起重机的配重放置平台上放置有配重块,该起重机包括实施例二所述的配重自动识别系统。A third aspect of this embodiment provides a crane. A counterweight block is placed on a counterweight placement platform of the crane in this embodiment, and the crane includes the counterweight automatic identification system described in the second embodiment.
例如:配重自动识别系统包括:信息识别码,设置在各配重块上,所述信息识码上具有识别信息;For example: the automatic identification system of the counterweight includes: an information identification code, which is arranged on each counterweight block, and the information identification code has identification information;
第一信息读取模块,用于获取各所述配重块的信息识别码上的识别信息;a first information reading module, used to obtain the identification information on the information identification code of each of the counterweight blocks;
支腿压力传感器,设置于支腿上,用于检测支腿的压力;The outrigger pressure sensor, arranged on the outrigger, is used to detect the pressure of the outrigger;
第二信息读取模块,用于获取支腿压力传感器的检测值;The second information reading module is used to obtain the detection value of the outrigger pressure sensor;
计算模块,用于根据所述识别信息获取第一配重总重,还用于根据所述支腿压力传感器的检测值获取第二配重总重;a calculation module, configured to obtain the total weight of the first counterweight according to the identification information, and also to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
比较模块,用于获取所述第一配重总重与所述第二配重总重的差值,当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。The comparison module is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the pre- When within the set range, output the total weight of the first counterweight.
可选地,所述起重机为轮式起重机或者履带式起重机。Optionally, the crane is a wheeled crane or a crawler crane.
本实施例起重机的配重自动识别系统提高了起重机第一配重总重输出的准确性,提高了起重机操作的自动化水平和安全性。The automatic identification system of the counterweight of the crane in this embodiment improves the accuracy of the output of the total weight of the first counterweight of the crane, and improves the automation level and safety of the crane operation.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present application. Scope.

Claims (10)

  1. 一种配重自动识别方法,其特征在于,包括:A kind of automatic identification method of counterweight, is characterized in that, comprises:
    获取各配重块的信息识别码上的识别信息,根据所述识别信息获取第一配重总重;Obtain the identification information on the information identification code of each counterweight block, and obtain the total weight of the first counterweight according to the identification information;
    获取支腿压力传感器的检测值,根据所述支腿压力传感器的检测值获取第二配重总重;acquiring the detection value of the outrigger pressure sensor, and acquiring the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
    获取所述第一配重总重与所述第二配重总重的差值,当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。Obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is within a preset range , and output the total weight of the first counterweight.
  2. 根据权利要求1所述的配重自动识别方法,其特征在于,The automatic identification method of counterweight according to claim 1, wherein,
    所述识别信息包括配重块的序号、配重块的重量和配重块的位置。The identification information includes the serial number of the counterweight, the weight of the counterweight and the position of the counterweight.
  3. 根据权利要求2所述的配重自动识别方法,其特征在于,所述第一配重总重包括左配重总重和右配重总重。The automatic identification method of the counterweight according to claim 2, wherein the total weight of the first counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
  4. 根据权利要求1所述的配重自动识别方法,其特征在于,所述获取各配重块的信息识别码上的识别信息包括:The method for automatic identification of counterweights according to claim 1, wherein the acquisition of the identification information on the information identification code of each counterweight block comprises:
    通过无线射频技术获取配重块的信息识别码上的识别信息,或者,通过视频识别技术获取配重块的信息识别码上的识别信息。The identification information on the information identification code of the counterweight block is obtained through radio frequency technology, or the identification information on the information identification code of the counterweight block is obtained through video identification technology.
  5. 根据权利要求4所述的配重自动识别方法,其特征在于,所述通过无线射频技术获取配重块的信息识别码上的识别信息,或者,通过视频识别技术获取配重块的信息识别码上的识别信息之后还包括:通过CAN总线或者TCP协议传输所述识别信息。The automatic identification method of the counterweight according to claim 4, wherein the identification information on the information identification code of the counterweight block is obtained by radio frequency technology, or the information identification code of the counterweight block is acquired by video recognition technology After the identification information above, it also includes: transmitting the identification information through the CAN bus or the TCP protocol.
  6. 一种配重自动识别系统,其特征在于,包括:A kind of automatic identification system of counterweight, is characterized in that, comprises:
    信息识别码,设置在各配重块上,所述信息识别码上具有识别信息;an information identification code, which is arranged on each weight block, and the information identification code has identification information;
    第一信息读取模块,用于获取各所述配重块的信息识别码上的识别信息;a first information reading module, used to obtain the identification information on the information identification code of each of the counterweight blocks;
    支腿压力传感器,设置于支腿上,用于检测支腿的压力;The outrigger pressure sensor, arranged on the outrigger, is used to detect the pressure of the outrigger;
    第二信息读取模块,用于获取支腿压力传感器的检测值;The second information reading module is used to obtain the detection value of the outrigger pressure sensor;
    计算模块,用于根据所述识别信息获取第一配重总重,还用于根据所述支腿压力传感器的检测值获取第二配重总重;a calculation module, configured to obtain the total weight of the first counterweight according to the identification information, and also to obtain the total weight of the second counterweight according to the detection value of the outrigger pressure sensor;
    比较模块,用于获取所述第一配重总重与所述第二配重总重的差值, 当所述第一配重总重与所述第二配重总重的差值在预设范围之内时,输出所述第一配重总重。The comparison module is used to obtain the difference between the total weight of the first counterweight and the total weight of the second counterweight, when the difference between the total weight of the first counterweight and the total weight of the second counterweight is in the pre- When within the set range, output the total weight of the first counterweight.
  7. 根据权利要求6所述的配重自动识别系统,其特征在于,The automatic identification system of counterweight according to claim 6, wherein,
    所述识别信息包括配重块的序号、配重块的重量和配重块的位置。The identification information includes the serial number of the counterweight, the weight of the counterweight and the position of the counterweight.
  8. 根据权利要求6所述的配重自动识别系统,其特征在于,所述第一配重总重包括左配重总重和右配重总重。The automatic identification system of the counterweight according to claim 6, wherein the total weight of the first counterweight includes the total weight of the left counterweight and the total weight of the right counterweight.
  9. 根据权利要求6所述的配重自动识别系统,其特征在于,所述信息识别码为射频电子标签,所述第一信息读取模块为射频阅读器;The automatic identification system for counterweights according to claim 6, wherein the information identification code is a radio frequency electronic tag, and the first information reading module is a radio frequency reader;
    或者,所述第一信息读取模块包括视频采集模块和分析处理模块,所述视频采集模块用于采集所述信息识别码的视频信息,所述分析处理模块用于识别以及分析所述视频信息。Or, the first information reading module includes a video acquisition module and an analysis processing module, the video acquisition module is used to collect the video information of the information identification code, and the analysis processing module is used to identify and analyze the video information .
  10. 一种起重机,其特征在于,所述起重机的配重放置平台上放置有配重块,所述起重机包括权利要求6-9任一项所述的配重自动识别系统。A crane, characterized in that a counterweight block is placed on a counterweight placement platform of the crane, and the crane includes the counterweight automatic identification system according to any one of claims 6-9.
PCT/CN2021/072149 2020-07-24 2021-01-15 Automatic counterweight identification method and system, and crane WO2022016834A1 (en)

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CN112850521A (en) * 2021-01-29 2021-05-28 三一汽车起重机械有限公司 Crane counterweight identification method and device and crane

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