CN102865855A - Intelligent test monitoring console for inclination angle of safety lock locking ropes - Google Patents
Intelligent test monitoring console for inclination angle of safety lock locking ropes Download PDFInfo
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- CN102865855A CN102865855A CN2012103743134A CN201210374313A CN102865855A CN 102865855 A CN102865855 A CN 102865855A CN 2012103743134 A CN2012103743134 A CN 2012103743134A CN 201210374313 A CN201210374313 A CN 201210374313A CN 102865855 A CN102865855 A CN 102865855A
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- rake angle
- safety lock
- controller
- host computer
- lift operation
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Abstract
The invention relates to a test monitoring console, in particular to an intelligent test monitoring console for the inclination angle of safety lock locking ropes, and belongs to the technical field of safety lock locking rope inclination angle testing. According to the technical scheme, the intelligent test monitoring console for the inclination angle of the safety lock locking ropes comprises an angular transducer mounted on an aerial working hanging basket and used for testing the inclination angle of the aerial working hanging basket, the angular transducer is connected with a controller, the controller is connected with an upper computer and used for transmitting the inclination angle detected by the angular transducer to the upper computer, and the upper computer displays, records and stores the received inclination angle. The intelligent test monitoring console is simple and compact in structure, convenient to operate, high in automation degree and testing precision, wide in adaptive range, safe and reliable.
Description
Technical field
The present invention relates to a kind of test monitoring platform, especially a kind of safety lock lock rope rake angle intelligence test control and monitor console belongs to the technical field that safety lock lock rope rake angle is tested.
Background technology
Widely used high-lift operation hanging cradle, the oscillating arm style security lock of one of its chief component parts is the detent of bearing platform and personal safety, its critical function is platform surpasses safety standard in lifting process rake angle (GB is 8 °), just can brake platform by the automatic locking rope, allow operator's operation of in permissible angle of heel degree scope, standing firm, thereby guarantee personal safety.
Need to carry out following test as hanging basket manufacturing firm: (1), will carry out total test-based examination to the angle of inclination to each safety lock; (2), all to carry out one-time detection every half a year to the safety lock of sending out use outer and demarcate, whether the actual angle of inclination that must test after use a period of time remains in the safety standard allowed band.
Domestic traditional detection method is the mechanical elevating geometric method at present, concrete grammar is with reference to figure 1 ~ Fig. 3, wherein Fig. 1 is that high-lift operation hanging cradle 1 is at the schematic diagram of horizontality, wherein L is the horizontal width of high-lift operation hanging cradle 1, Fig. 2 is the schematic diagram of safety lock braking behind the side whereabouts certain distance H of high-lift operation hanging cradle 1, and Fig. 3 is for calculating the schematic diagram at high-lift operation hanging cradle 1 angle of inclination.Concrete operations are namely:
The A point of step 2, maintenance high-lift operation hanging cradle 1 is motionless, allow the B point of high-lift operation hanging cradle 1 descend, make the B point of high-lift operation hanging cradle 1 tilt to the distance H that a safety lock lock is restricted, this moment, safety steel cable was lockable, high-lift operation hanging cradle 1 braking is till stopping to continue to tilt;
Step 3, usefulness distance H are divided by the long L of platform, namely
Wherein, α is the rake angle of high-lift operation hanging cradle 1;
Step 4, calculating
When ° being, rake angle α≤8 satisfy safety standard.
Can obtain from above-mentioned computing method:
Need 2 people operation when a, factory testing, must calculate, time-consuming, and data are more coarse.Detect data by artificial record, do raw readings, easily obliterated data and confounding in case customer's quality accident occurs, is reviewed difficulty;
B, the customer occur super angle fault and semiannual period safety lock detect timing signal, do test time-consuming, measures coarse and transmits difficult time-consuming.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of safety lock lock rope rake angle intelligence test control and monitor console is provided, it is simple and compact for structure, and is easy to operate, and automaticity and measuring accuracy are high, and wide accommodation is safe and reliable.
According to technical scheme provided by the invention, described safety lock lock rope rake angle intelligence test control and monitor console, comprise the angular transducer that is installed on the high-lift operation hanging cradle and is used for testing described high-lift operation hanging cradle rake angle, described angular transducer links to each other with controller, and described controller links to each other with host computer; Controller is transferred to the rake angle that angular transducer detects in the host computer, and described host computer shows rake angle and the record storage of described reception.
Described controller links to each other with display screen, the rake angle that controller detects by display screen angles of display sensor.
Described host computer links to each other with printer, and upper function will record the rake angle printout of storage by printer.
Described host computer links to each other with server, and server links to each other with central monitoring station, and the rake angle that upper function is advanced the record storage is transferred in the central monitoring station by server, and central monitoring station is stored described rake angle.
Described controller links to each other with the GPS locating module, and central monitoring station positions by the GPS locating module, and central monitoring station can transmit controller, and the rake angle of high-lift operation hanging cradle carries out Real-Time Monitoring behind the described location.
On the described high-lift operation hanging cradle safety lock is set.Described controller comprises PLC.
Advantage of the present invention:
1, when the high-lift operation hanging cradle factory testing, can automatically measure at any time, angles of display, and record stores, in time get record and by the central monitoring station of Internet Transmission to company quality; Precision is high, overcomes the manual operation deviation;
2, the safety lock of high-lift operation hanging cradle detects timing signal outside sending out, can be locked on the high-lift operation hanging cradle of authorizing the building site by the GPS locating module, utilize orientation, building site, gps satellite location to lock the test of rope rake angle, test data shows at the scene, and storage enters computer and prints, and passes to central monitoring station away from the building site by network, in time show data, central monitoring is stood namely make the disposal decision, issue the building site by network, provide technical support to instruct the safety lock of repairing locking;
3, when such as building site, a distant place safety lock inclined oversize (namely＞8 °) occuring, can measure immediately and show the inclination actual angle by this test monitoring platform, be dealt into company central monitoring station and print storage by network, in time send processing instruction, can directly be linked up by building site and company by video, audio frequency, grasp fast and dispose field accident.
4, simple and compact for structure, easy to operate, automaticity and measuring accuracy are high, and wide accommodation is safe and reliable.
Description of drawings
Fig. 1 is that high-lift operation hanging cradle is at the schematic diagram of horizontality.
Fig. 2 is the schematic diagram of safety lock braking behind the side whereabouts certain distance H of high-lift operation hanging cradle.
Fig. 3 is for calculating the schematic diagram at high-lift operation hanging cradle angle of inclination.
Fig. 4 is structural representation of the present invention.
Description of reference numerals: 1-high-lift operation hanging cradle, 2-safety lock, 3-angular transducer, 4-controller, 5-display screen, 6-host computer, 7-printer, 8-server, 9-central monitoring station and 10GPS locating module.
Embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
As shown in Figure 4: in order to realize that the rake angle of high-lift operation hanging cradle 1 is carried out automatically effectively monitoring, the present invention includes the angular transducer 3 that is installed on the high-lift operation hanging cradle 1 and is used for testing described high-lift operation hanging cradle 1 rake angle, described angular transducer 3 links to each other with controller 4, and described controller 4 links to each other with host computer 6; Controller 4 is transferred to the rake angle that angular transducer 3 detects in the host computer 6, and described host computer 6 shows rake angle and the record storage of described reception, thereby realizes the detection to the rake angle of high-lift operation hanging cradle 1.
Controller 4 also links to each other with display screen 5, and controller 4 shows output with the low-angle that angular transducer 3 detects by display screen 5.In addition, usually, host computer 6 is industrial computer, and host computer 6 also possesses the function of demonstration, carries out special use by display screen 5 herein and shows, it is convenient to observe.Host computer 6 links to each other with printer 7, and host computer 6 can will record by printer 7 the rake angle printout of storage high-lift operation hanging cradle 1, is convenient to read.Controller 4 comprises PLC, also can adopt other micro-chip processors, and in the embodiment of the invention, controller 4 adopts the PLC of S7-200 model.
In order to realize remote monitoring, in the embodiment of the invention, host computer 6 links to each other with server 8 by network, server 8 links to each other with central monitoring station 9, host computer 6 can be transferred in the central monitoring station 9 by the rake angle of server 8 with host computer 6 interior record storage high-lift operation hanging cradles 1, stored by central monitoring station 9, conveniently to carry out unified management and inquiry.Central monitoring station 9 is generally supervisory control comuter, and central monitoring station 9 can link to each other with a plurality of host computers 6 by server 8, thereby realizes the monitoring of 9 pairs of a plurality of high-lift operation hanging cradles 1 of central monitoring station.
In addition, in order to realize locating and monitoring, in the embodiment of the invention, controller 4 links to each other with GPS locating module 10, and central monitoring station 9 positions by gps satellite location and 10 pairs of corresponding high-lift operation hanging cradles 1 of GPS locating module.After 9 pairs of high-lift operation hanging cradles 1 of central monitoring station positioned, central monitoring station 9 can be implemented the rake angle that reading angular sensor 3 detects corresponding high-lift operation hanging cradle 1.Safety lock 2 is set on the high-lift operation hanging cradle 1, when described safety lock 2 is high-lift operation hanging cradle 1 run-off the straight, to the device that high-lift operation hanging cradle 1 is braked, avoids the danger of the excessive generation in angle of inclination of high-lift operation hanging cradle 1.Usually, require the rake angle α of high-lift operation hanging cradle 1 less than 8 °.After central monitoring station 9 is by gps satellite location and 10 pairs of high-lift operation hanging cradles of GPS locating module, 1 location, after the oblique angle of high-lift operation hanging cradle 1 is greater than 8 °, the situation that safety lock 2 is just braked, central monitoring station 9 can in time send alerting signal, and the high-lift operation hanging cradle 1 of avoiding locating produces larger danger.Usually, utilizing the high-lift operation hanging cradle 1 of GPS positioning system is the hanging basket that passes through the building site of mandate.
As shown in Figure 4, test monitoring platform of the present invention can be undertaken by following step, comprises particularly: 1), be raised to liftoff 5～8m with corresponding high-lift operation hanging cradle 1 is flat; 2), fixedly the A of high-lift operation hanging cradle 1 end is motionless; 3), operate the B point, by the B point of the reduction of the hoister on the high-lift operation hanging cradle 1 high-lift operation hanging cradle 1, until safety lock 2 pins safety steel cables; 4) angular transducer 3 that, is placed on the platform is measured actual angle of inclination this moment; 5), by controller 4 data input panel 5 is shown; 6), by controller 4 data are inputted host computer 6 and storage; 7), host computer 6 connects printer 7 data is printed immediately; 8), host computer 6 is crossed network input server 8 with data communication device; 9), import the central monitoring station 9 of company into by server 8; 10), 9 pairs of central monitoring stations send the instruction that disposal technology is supported the overall process activity after authorizing the building site by the GPS location; 11) can't lock accident if certain building site generation safety lock 2 surpasses the angle of inclination, can utilize video, audio frequency to link up immediately by central monitoring station 9, process on-the-spot.
The present invention can measure, angles of display when high-lift operation hanging cradle 1 factory testing at any time automatically, and record stores, and in time gets record and by the central monitoring station 9 of Internet Transmission to company quality; Precision is high, overcomes the manual operation deviation;
The safety lock 2 of high-lift operation hanging cradle 1 detects timing signal outside sending out, can be locked on the high-lift operation hanging cradle 1 of authorizing the building site by GPS locating module 10, utilize orientation, building site, gps satellite location to lock the test of rope rake angle, test data shows at the scene, and storage enters computer and prints, and passes to central monitoring station 9 away from the building site by network, in time show data, central monitoring station 9 is made immediately dispose decision, issue the building site by network, provide technical support to instruct the safety lock of repairing locking;
In when, such as building site, a distant place safety lock inclined oversize (namely＞8 °) occuring, can measure immediately and show the inclination actual angle by this test monitoring platform, be dealt into company central monitoring station and print storage by network, in time send processing instruction, can directly be linked up by building site and company by video, audio frequency, grasp fast and dispose field accident.
Claims (7)
1. a safety lock is locked rope rake angle intelligence test control and monitor console, it is characterized in that: comprise the angular transducer (3) that is installed on high-lift operation hanging cradle (1) upward and is used for testing described high-lift operation hanging cradle (1) rake angle, described angular transducer (3) links to each other with controller (4), and described controller (4) links to each other with host computer (6); Controller (4) is transferred to the rake angle that angular transducer (3) detects in the host computer (6), and described host computer (6) shows rake angle and the record storage of described reception.
2. safety lock according to claim 1 is locked rope rake angle intelligence test control and monitor console, and it is characterized in that: described controller (4) links to each other with display screen (5), the rake angle that controller (4) detects by display screen (5) angles of display sensor (3).
3. safety lock according to claim 1 is locked rope rake angle intelligence test control and monitor console, and it is characterized in that: described host computer (6) links to each other with printer (7), and host computer (6) can will record by printer (7) the rake angle printout of storage.
4. safety lock according to claim 1 is locked rope rake angle intelligence test control and monitor console, it is characterized in that: described host computer (6) links to each other with server (8), server (8) links to each other with central monitoring station (9), the rake angle that host computer (6) can advance the record storage is transferred in the central monitoring station (9) by server (8), and central monitoring station (9) is stored described rake angle.
5. safety lock according to claim 4 is locked rope rake angle intelligence test control and monitor console, it is characterized in that: described controller (4) links to each other with GPS locating module (10), central monitoring station (9) positions by GPS locating module (10), and central monitoring station (9) can carry out Real-Time Monitoring with the rake angle of high-lift operation hanging cradle (1) behind the described location of controller (4) transmission.
6. safety lock lock rope rake angle intelligence test control and monitor console according to claim 1 is characterized in that: safety lock (2) is set on the described high-lift operation hanging cradle (1).
7. safety lock according to claim 1 is locked rope rake angle intelligence test control and monitor console, and it is characterized in that: described controller (4) comprises PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103743134A CN102865855A (en) | 2012-09-27 | 2012-09-27 | Intelligent test monitoring console for inclination angle of safety lock locking ropes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103743134A CN102865855A (en) | 2012-09-27 | 2012-09-27 | Intelligent test monitoring console for inclination angle of safety lock locking ropes |
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| CN102865855A true CN102865855A (en) | 2013-01-09 |
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| CN2012103743134A Pending CN102865855A (en) | 2012-09-27 | 2012-09-27 | Intelligent test monitoring console for inclination angle of safety lock locking ropes |
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Cited By (3)
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|---|---|---|---|---|
| CN103787245A (en) * | 2014-01-17 | 2014-05-14 | 宁波大学 | Detection system and detection method for safety lock of hanging basket |
| CN106556346A (en) * | 2016-11-30 | 2017-04-05 | 江南大学 | A kind of safety lock performance parameter non-contact measurement apparatus and its measuring method |
| CN113345030A (en) * | 2021-06-17 | 2021-09-03 | 三一重机有限公司 | Calibration method and device for sensor of working machine, working machine and electronic equipment |
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Cited By (5)
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| CN103787245A (en) * | 2014-01-17 | 2014-05-14 | 宁波大学 | Detection system and detection method for safety lock of hanging basket |
| CN103787245B (en) * | 2014-01-17 | 2016-01-20 | 宁波大学 | A kind of cradle safety lock checking system and method for inspection |
| CN106556346A (en) * | 2016-11-30 | 2017-04-05 | 江南大学 | A kind of safety lock performance parameter non-contact measurement apparatus and its measuring method |
| CN113345030A (en) * | 2021-06-17 | 2021-09-03 | 三一重机有限公司 | Calibration method and device for sensor of working machine, working machine and electronic equipment |
| CN113345030B (en) * | 2021-06-17 | 2024-01-02 | 三一重机有限公司 | Calibration method and device for working machine sensor, working machine and electronic equipment |
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Application publication date: 20130109 |