WO2022016799A1 - Welding apparatus for use in steel pipe production - Google Patents
Welding apparatus for use in steel pipe production Download PDFInfo
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- WO2022016799A1 WO2022016799A1 PCT/CN2020/138190 CN2020138190W WO2022016799A1 WO 2022016799 A1 WO2022016799 A1 WO 2022016799A1 CN 2020138190 W CN2020138190 W CN 2020138190W WO 2022016799 A1 WO2022016799 A1 WO 2022016799A1
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- seat
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- steel pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
- B23K13/06—Welding by high-frequency current heating characterised by the shielding of the welding zone against influence of the surrounding atmosphere
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
Definitions
- the invention relates to the technical field of steel pipe processing, in particular to a welding device for steel pipe production.
- the material When the ERW high-frequency pipe is welded, the material is easily oxidized during the melting and solidification process, which reduces the corrosion resistance of the weld, and the weld is combined with impurities and moisture in the air, which is easy to generate pores and cause weld cracking.
- the tube is melted to solidification during welding, and the weld needs pure argon protection to achieve the effect of anti-corrosion and air isolation of the weld.
- ERW high-frequency welding must have a protective length of 500-800mm until it is cured, however, most common protective gases cover a single point, which is difficult to directly apply to high-frequency welded pipes.
- the gas supply pipeline, and the peripheral welding device is isolated from the outside world to ensure that the long welding section can protect the welding seam and isolate the contact with the outside world.
- the present invention provides a welding device for steel pipe production, which can ensure that the long welding section can protect the welding seam, isolate the contact with the outside world, and at the same time, it is easy to disassemble when adjusting the mold.
- the present invention adopts the following technical scheme:
- a high-frequency straight seam welding device for steel pipe production comprises a welding seat, an extrusion seat, a high-frequency welding seat, a guide seat, a closing cover, a first gas supply pipe and a second gas supply pipe, the welding seat,
- the extrusion seat, the guide seat, the high frequency seat, the first air supply pipe and the second air supply pipe are located in the closed cover. , and then pass through the other side of the closed cover; the first air supply pipe passes through one side of the closed cover and extends to the side of the extrusion seat away from the high-frequency seat, and the second air supply pipe passes through one side of the closed cover, and Extend to the side of the squeeze seat close to the high frequency seat.
- the air outlet end of the first air supply pipe is provided with an air supply section parallel to the welded steel pipe, and a plurality of air outlet holes are arranged on the air supply section.
- a plurality of the air outlet holes are evenly distributed on the pipe wall on the lower side of the air supply section along the axial direction of the first air supply pipe, and are located directly above the welding seam of the steel pipe.
- end of the gas supply section is a closed end.
- the sealing cover includes a first column, a second column, a third column, a fourth column, and a top cover connected with the top ends of the four columns, and a welding seat is provided between the first column and the second column to seal.
- Plate, between the second column and the third column is provided with an extrusion seat closing plate, between the third column and the fourth column is provided with a guide seat closing plate, between the fourth column and the first column is provided with a high Frequency seat closing plate.
- the welding seat closing plate is fixed on the first pillar and the second pillar through screws
- the guide seat closing plate is fixed on the third pillar and the fourth pillar through a plurality of screws.
- the middle and lower parts of the sealing plate of the welding seat and the sealing plate of the guide seat are oppositely provided with openings.
- the closing block is oppositely provided with a hole for the steel pipe to pass through, and the first closing block and the second closing block are respectively fixed on the outer side of the welding seat closing plate oriented as the closing plate through a plurality of screws.
- the screw is an eyebolt screw.
- the squeeze seat closing plate includes a lower plate, an upper left plate and an upper right plate, and the front end seat and the rear end seat of the bottom of the squeeze seat are located outside the squeeze seat closing plate and the high frequency seat closing plate.
- the welding seat, the extrusion seat, the high-frequency seat, the guide seat, and the closing cover are all fixed to the machine base bed by bolts.
- the coverage of high-frequency welding seam is different from the traditional welding gas supply.
- the traditional welding gas supply has no distribution problem because the single point faces the welding seam.
- the high-frequency welding itself is a three-roll mold welding, and the welding seam is divided by the welding roller.
- the gas supply must be uniform before welding and after welding, so the distribution of gas supply is extremely important, otherwise the gas supply will interfere with each other.
- the second gas supply pipe at the beginning of the steel pipe near the welding point before welding realizes gas supply protection before and after welding.
- the gas supply section of the first gas supply pipe is distributed with air outlet holes along the pipe axis, which greatly improves the welding seam.
- the end of the first gas supply pipe is set as a closed section, and the air is not blown to the welding point after welding, so that the shielding air flow before and after welding can not affect each other; the gas around the welding point is covered by the second gas supply pipe to provide, the second The air supply pipe blows air around the welding point from the front of the welding.
- the welding device of the present invention is provided with a closed cover, and the closed cover avoids the four-sided structure of the welding seat, the extrusion seat, the guide seat, and the high-frequency seat, and forms a closed structure in the welding area, so that the closed cover provides the welding section.
- the overall sealing effect makes it difficult for the argon gas to be emitted, and the inert gas protection effect of the welding process is fully guaranteed under the double protection.
- the closing plate of the welding seat and the closing plate of the guide seat of the closing cover are detachably fixed on the column by screws.
- the second closing block is also detachably fixed by screws.
- the overall closing cover is designed with a quick-release structure, which solves the problem that the disassembly time before the mold adjustment is too long after closing. It is convenient for personnel to work and quickly reset production.
- the welding device for steel pipe production disclosed by the invention protects the surrounding of the welding bead, removes the adverse effects of impurities and moisture in the air on the welding process, and greatly improves the cracking problem of the welding bead.
- the oxidation problem of the weld bead at high welding temperature is improved, and through the design of the gas supply pipe, the gas shield is evenly distributed over the weld seam not only before welding, but also after welding, effectively improving the overall high-frequency welding problem.
- Fig. 1 is the structural schematic diagram 1 of the welding device closure cover for steel pipe production according to the present invention
- Fig. 2 is the structural representation 2 of the sealing cover of the welding device for steel pipe production according to the present invention
- Fig. 3 is the structural schematic diagram 3 of the sealing cover of the welding device for steel pipe production according to the present invention.
- FIG. 4 is a schematic diagram of the internal structure of the welding device for steel pipe production according to the present invention.
- FIG 5 is an enlarged schematic view of the gas supply end of the first gas supply pipe of the welding device for steel pipe production according to the present invention.
- a high-frequency straight seam welding device for steel pipe production the welding device includes a welding seat 1, an extrusion seat 2, a high-frequency seat 3, a guide seat 4, a closed cover 5, a first The air supply pipe 6 and the second air supply pipe 7, the welding seat 1, the extrusion seat 2, the guide seat 3, the high frequency seat 4, the first air supply pipe 6 and the second air supply pipe 7 are located in the closed cover 5, and the welding The seat, the extrusion seat, the high frequency seat, the guide seat and the closing cover are all fixed on the machine base bed by bolts.
- the sealing cover 5 includes a first column 51, a second column 52, a third column 53, a fourth column 54, and a top cover 55 connected with the top ends of the four columns.
- a welding seat closing plate 56 is arranged between the second uprights 52
- a pressing seat closing plate 57 is arranged between the second upright column 52 and the third upright column 53
- a guide is arranged between the third upright column 53 and the fourth upright column 54
- the seat closing plate 58 is provided with a high frequency seat closing plate 59 between the fourth column 54 and the first column 51 .
- the welding seat closing plate 56 is fixed to the first pillar 51 and the second pillar 52 through screws 9
- the guide seat closing plate 58 is fixed to the third pillar 53 and the fourth pillar 52 through a plurality of screws 9 . on the strut 54.
- the middle and lower parts of the welding seat closing plate 56 and the guide seat closing plate 58 are oppositely provided with openings, and the openings are respectively detachably installed with a first closing block 561 and a second closing block 581 to close the openings.
- the first closing block 561 and the second closing block 581 are oppositely provided with through holes for the steel pipe to pass through, and the first closing block 561 and the second closing block 581 are respectively fixed to the welding seat closing plate 56 and Guide the outer side of the closing plate 58 .
- the above-mentioned screws 9 are eye screws.
- the above-mentioned through holes are circular through holes, and the diameter of the circular through holes is adapted to the diameter of the steel pipe.
- the squeeze seat closing plate 57 includes a lower plate 571 , a left upper plate 572 and a right upper plate 573 , and the front end seat 21 and the rear end seat 22 of the bottom of the squeeze seat 2 are located on the squeeze seat closing plate 57 and the outer side of the high frequency seat closing plate 59.
- the steel pipe 8 passes through the through hole on the guide seat closing plate 58 of the closing cover 5, it passes through the guide seat 4, the high frequency seat 3, the extrusion seat 2 and the welding seat 1 in sequence, and then passes through the welding seat closing plate of the closing cover 5.
- the first air supply pipe 6 is passed through the guide seat closing plate 58 of the closed cover 5, it extends to the side of the extrusion seat 2 away from the high frequency seat 3, and the second air supply pipe 7 is passed through the guide seat of the closed cover 5 to seal After the plate 58, it extends to the side of the squeeze seat 2 close to the high frequency seat 3.
- the air outlet end of the first air supply pipe 6 is provided with an air supply section 61 parallel to the steel pipe 5 , and the air supply section 61 is provided with a plurality of air outlet holes 611 .
- a plurality of the air outlet holes 611 are evenly distributed on the lower pipe wall of the air supply section 61 along the axial direction of the first air supply pipe 6 , and are located directly above the welding seam of the steel pipe 5 .
- the end of the gas supply section 61 is a closed end.
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Abstract
A high-frequency longitudinal welding apparatus for use in steel pipe production. The welding apparatus comprises a welding base (1), a pressing base (2), a high-frequency base (3), a guiding base (4), a sealing cover (5), a first gas supply pipe (6), and a second gas supply pipe (7). The welding base (1), the pressing base (2), the guiding base (4), the high-frequency base (3), the first gas supply pipe (6), and the second gas supply pipe (7) are located in the sealing cover (5). A steel pipe (8) passes through a through hole on a guiding base sealing board (58) of the sealing cover (5), then passes in succession through the guiding base (4), the high-frequency base (3), the pressing base (2), and the welding base (1), and passes through a welding base sealing board (56) of the sealing cover (5). The first gas supply pipe (6) passes through the guiding base sealing board (58) of the sealing cover (5), then extends to the side of the pressing base (2) away from the high-frequency base (3). The second gas supply pipe (7) passes through the guiding base sealing board (58) of the sealing cover (5), then extends to the side of the pressing base (2) near to the high-frequency base (3). In the layout design of gas supply pipes, gas protects the area above the weld seam not only before the welding but also after the welding, effectively solving the problem of integrated high-frequency welding. The overall sealing effect of the sealing cover (5) on welded segments causes argon not to be easily emitted, with inert gas protection during the welding process ensured under dual protection.
Description
本发明涉及钢管加工技术领域,具体涉及一种钢管生产用焊接装置。The invention relates to the technical field of steel pipe processing, in particular to a welding device for steel pipe production.
ERW高频制管在进行焊接时,材料熔融固化过程容易产生氧化,造成焊缝耐蚀性降低,并且焊缝与空气中杂质、湿气结合,容易产生气孔造成焊缝开裂,因此高频制管在焊接进行熔融至固化过程,焊缝需要纯氩气进行保护,以达到焊缝防腐与隔离空气效果。When the ERW high-frequency pipe is welded, the material is easily oxidized during the melting and solidification process, which reduces the corrosion resistance of the weld, and the weld is combined with impurities and moisture in the air, which is easy to generate pores and cause weld cracking. The tube is melted to solidification during welding, and the weld needs pure argon protection to achieve the effect of anti-corrosion and air isolation of the weld.
由于ERW高频焊接至固化必须有500~800mm的保护长度,然而常见的保护气体大多针对单点进行覆盖,难以直接运用到高频焊管,因此制管工艺的焊接阶段需要一种能覆盖焊接前后的供气管道,并且外围做到与外界隔离的焊接装置,以确保较长的焊接段都能保护焊缝、隔离与外界的接触。Since ERW high-frequency welding must have a protective length of 500-800mm until it is cured, however, most common protective gases cover a single point, which is difficult to directly apply to high-frequency welded pipes. The gas supply pipeline, and the peripheral welding device is isolated from the outside world to ensure that the long welding section can protect the welding seam and isolate the contact with the outside world.
发明内容SUMMARY OF THE INVENTION
针对上述技术问题,本发明提供一种钢管生产用焊接装置,可确保较长的焊接段都能保护焊缝、隔离与外界的接触,同时调整模具时易拆卸。In view of the above technical problems, the present invention provides a welding device for steel pipe production, which can ensure that the long welding section can protect the welding seam, isolate the contact with the outside world, and at the same time, it is easy to disassemble when adjusting the mold.
为实现上述目的,本发明采用如下的技术方案:For achieving the above object, the present invention adopts the following technical scheme:
一种钢管生产用高频直缝焊接装置,所述焊接装置包括焊接座、挤压座、高频焊接座、导向座、封闭罩、第一供气管以及第二供气管,所述焊接座、挤压座、导向座、高频座、第一供气管以及第二供气管位于封闭罩内,钢管穿设封闭罩的一侧面后依次通过导向座、高频焊接座、挤压座以及焊接座,然后穿设封闭罩的另一侧面;所述第一供气管穿设封闭罩的一侧面并延伸至挤压座远离高频座一侧,第二供气管穿设封闭罩的一侧面,并延伸至挤压座靠近高频座一侧。A high-frequency straight seam welding device for steel pipe production, the welding device comprises a welding seat, an extrusion seat, a high-frequency welding seat, a guide seat, a closing cover, a first gas supply pipe and a second gas supply pipe, the welding seat, The extrusion seat, the guide seat, the high frequency seat, the first air supply pipe and the second air supply pipe are located in the closed cover. , and then pass through the other side of the closed cover; the first air supply pipe passes through one side of the closed cover and extends to the side of the extrusion seat away from the high-frequency seat, and the second air supply pipe passes through one side of the closed cover, and Extend to the side of the squeeze seat close to the high frequency seat.
进一步的,所述第一供气管出气端设有与焊接后钢管平行的供气段,在所述供气段上设有若干出气孔。Further, the air outlet end of the first air supply pipe is provided with an air supply section parallel to the welded steel pipe, and a plurality of air outlet holes are arranged on the air supply section.
进一步的,若干所述出气孔沿第一供气管轴向均匀分布于供气段下侧管壁上,位于钢管焊缝正上方。Further, a plurality of the air outlet holes are evenly distributed on the pipe wall on the lower side of the air supply section along the axial direction of the first air supply pipe, and are located directly above the welding seam of the steel pipe.
进一步的,所述供气段的末端为封闭端。Further, the end of the gas supply section is a closed end.
进一步的,所述密封罩包括第一立柱、第二立柱、第三立柱、第四立柱以及与4个立柱顶端相连接的顶盖,在第一立柱与第二立柱之间设有焊接座封闭板,在第二立柱与第三立柱之间设有挤压座封闭板,在第三立柱与第四立柱之间设有导向座封闭板,在第四立柱与第一立柱之间设有高频座封闭板。Further, the sealing cover includes a first column, a second column, a third column, a fourth column, and a top cover connected with the top ends of the four columns, and a welding seat is provided between the first column and the second column to seal. Plate, between the second column and the third column is provided with an extrusion seat closing plate, between the third column and the fourth column is provided with a guide seat closing plate, between the fourth column and the first column is provided with a high Frequency seat closing plate.
进一步的,所述焊接座封闭板通过螺钉固定于第一支柱和第二支柱上,所述导向座封闭板通过多个螺钉固定于第三支柱和第四支柱上。Further, the welding seat closing plate is fixed on the first pillar and the second pillar through screws, and the guide seat closing plate is fixed on the third pillar and the fourth pillar through a plurality of screws.
进一步的,所述焊接座封闭板和导向座封闭板的中下部相对设有开口,所述开口分别可拆卸安装有第一封闭块和第二封闭块封闭,所述第一封闭块个第二封闭块上相对设有供钢管穿设的孔,所述第一封闭块和第二封闭块通过多个螺钉分别固定于焊接座封闭板定向做封闭板外侧面上。Further, the middle and lower parts of the sealing plate of the welding seat and the sealing plate of the guide seat are oppositely provided with openings. The closing block is oppositely provided with a hole for the steel pipe to pass through, and the first closing block and the second closing block are respectively fixed on the outer side of the welding seat closing plate oriented as the closing plate through a plurality of screws.
进一步的,所述螺钉为吊环螺钉。Further, the screw is an eyebolt screw.
进一步的,所述挤压座封闭板包括下板、左上板和右上板,所述挤压座的底部的前端座和后端座位于挤压座封闭板和高频座封闭板的外侧。Further, the squeeze seat closing plate includes a lower plate, an upper left plate and an upper right plate, and the front end seat and the rear end seat of the bottom of the squeeze seat are located outside the squeeze seat closing plate and the high frequency seat closing plate.
进一步的,所述焊接座、挤压座、高频座、导向座、封闭罩皆由螺栓固定于机座床台。Further, the welding seat, the extrusion seat, the high-frequency seat, the guide seat, and the closing cover are all fixed to the machine base bed by bolts.
一方面,高频焊缝覆盖有别于传统焊接供气,传统焊接供气因为单点朝向焊缝,供气没有分布问题,高频焊接本身是三辊模具焊接,焊缝被焊接辊区分开,必须在焊接前与焊接后供气均匀,因此供气分布极为重要,否则将造成供气互相干扰,本发明的钢管生产用焊接装置设置有延伸至焊接后钢管上方的第一供气管和延伸至焊接前位于焊接点附近的钢管初的第二供气管,实现了焊接前、后进行供气保护,第一供气管的供气段沿管轴向分布有出气孔,大幅度改善了焊缝开裂问题;将第一供气管的末端设为封闭段,不由焊接后方往焊接点吹气,可实现焊接前后的保护气流不互相影响;焊接点周围的气体覆盖有第二供气管提供,第二供气管由焊接前方往焊接点周围吹气。On the one hand, the coverage of high-frequency welding seam is different from the traditional welding gas supply. The traditional welding gas supply has no distribution problem because the single point faces the welding seam. The high-frequency welding itself is a three-roll mold welding, and the welding seam is divided by the welding roller. , the gas supply must be uniform before welding and after welding, so the distribution of gas supply is extremely important, otherwise the gas supply will interfere with each other. The second gas supply pipe at the beginning of the steel pipe near the welding point before welding realizes gas supply protection before and after welding. The gas supply section of the first gas supply pipe is distributed with air outlet holes along the pipe axis, which greatly improves the welding seam. The problem of cracking; the end of the first gas supply pipe is set as a closed section, and the air is not blown to the welding point after welding, so that the shielding air flow before and after welding can not affect each other; the gas around the welding point is covered by the second gas supply pipe to provide, the second The air supply pipe blows air around the welding point from the front of the welding.
另一方面,本发明的焊接装置设有封闭罩,封闭罩避让开焊接座、挤压座、导向座、高频座四面结构设置,在焊接区域形成了封闭结构,以此封闭罩提供焊接段整体封闭效果,使氩气不易散发,在双重保护下完全确保焊接过程的惰性气体保护效果。On the other hand, the welding device of the present invention is provided with a closed cover, and the closed cover avoids the four-sided structure of the welding seat, the extrusion seat, the guide seat, and the high-frequency seat, and forms a closed structure in the welding area, so that the closed cover provides the welding section. The overall sealing effect makes it difficult for the argon gas to be emitted, and the inert gas protection effect of the welding process is fully guaranteed under the double protection.
第三,在焊接段换模时须有较大的调整空间,封闭罩的焊接座封闭板和导向座封闭板均通过螺钉可拆卸固定于立柱上,同时设有钢管通孔的第一封闭块和第二封闭块也均通过螺钉可拆卸固定,整体封闭罩是使用快拆结构设计,解决了封闭后造成的模具调整前的拆卸时间过长的问题;螺钉采用吊环螺丝可快速拆卸,提供调适人员方便作业、快速复位生产。Third, there must be a large adjustment space when changing the mold in the welding section. The closing plate of the welding seat and the closing plate of the guide seat of the closing cover are detachably fixed on the column by screws. At the same time, there is a first closing block with a steel pipe through hole. And the second closing block is also detachably fixed by screws. The overall closing cover is designed with a quick-release structure, which solves the problem that the disassembly time before the mold adjustment is too long after closing. It is convenient for personnel to work and quickly reset production.
本发明公开的钢管生产用焊接装置是针对焊道周围进行保护,去除空气中杂质及湿气对焊接过程造成的不良影响,大幅度改善焊道开裂问题,由于供气为氩气惰性气体,也改善了焊道在焊接高温的氧化问题,并且经由供气管供气的布置设计,气体保护不只在焊接前,也在焊后焊缝上方均匀分布,有效的改善整体高频焊接问题。The welding device for steel pipe production disclosed by the invention protects the surrounding of the welding bead, removes the adverse effects of impurities and moisture in the air on the welding process, and greatly improves the cracking problem of the welding bead. The oxidation problem of the weld bead at high welding temperature is improved, and through the design of the gas supply pipe, the gas shield is evenly distributed over the weld seam not only before welding, but also after welding, effectively improving the overall high-frequency welding problem.
图1是本发明所述的钢管生产用焊接装置封闭罩的结构示意图一;Fig. 1 is the structural schematic diagram 1 of the welding device closure cover for steel pipe production according to the present invention;
图2是本发明所述的钢管生产用焊接装置封闭罩的结构示意图二;Fig. 2 is the structural representation 2 of the sealing cover of the welding device for steel pipe production according to the present invention;
图3是本发明所述的钢管生产用焊接装置封闭罩的结构示意图三;Fig. 3 is the structural schematic diagram 3 of the sealing cover of the welding device for steel pipe production according to the present invention;
图4是本发明所述的钢管生产用焊接装置内部结构示意图;4 is a schematic diagram of the internal structure of the welding device for steel pipe production according to the present invention;
图5是本发明所述的钢管生产用焊接装置第一供气管供气端放大示意图。5 is an enlarged schematic view of the gas supply end of the first gas supply pipe of the welding device for steel pipe production according to the present invention.
其中,1-焊接座,2-挤压座,3-高频座,4-导向座,5-封闭罩,6-第一供气管,7-第二供气管,8-钢管,9-螺钉,21-前端座,22-后端座,51-第一立柱,52-第二立柱,53-第三立柱,54-第四立柱,55-顶盖,56-焊接座封闭板,57-挤压座封闭板,58-导向座封闭板,59-高频座封闭板,561-第一封闭块,581-第二封闭块,571-下板,572-左上板,573-右上板,61-供气段,611-出气孔。Among them, 1-welding seat, 2-extrusion seat, 3-high frequency seat, 4-guide seat, 5-enclosed cover, 6-first gas supply pipe, 7-second gas supply pipe, 8-steel pipe, 9-screw , 21- front seat, 22- rear seat, 51- first column, 52- second column, 53- third column, 54- fourth column, 55- top cover, 56- welding seat closing plate, 57- Extrusion seat closing plate, 58-guide seat closing plate, 59-high frequency seat closing plate, 561-first closing block, 581-second closing block, 571-lower plate, 572-left upper plate, 573-right upper plate, 61-air supply section, 611-air outlet.
下面结合附图及具体实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
如图1-图5所示的一种钢管生产用高频直缝焊接装置,所述焊接装置包括焊接座1、挤压座2、高频座3、导向座4、封闭罩5、第一供气管6以及第二供气管7,所述焊接座1、挤压座2、导向座3、高频座4、第一供气管6以及第二供气管7位于封闭罩5内,所述焊接座、挤压座、高频座、导向座、封闭罩皆由螺栓固定于机座床台。As shown in Figures 1-5, a high-frequency straight seam welding device for steel pipe production, the welding device includes a welding seat 1, an extrusion seat 2, a high-frequency seat 3, a guide seat 4, a closed cover 5, a first The air supply pipe 6 and the second air supply pipe 7, the welding seat 1, the extrusion seat 2, the guide seat 3, the high frequency seat 4, the first air supply pipe 6 and the second air supply pipe 7 are located in the closed cover 5, and the welding The seat, the extrusion seat, the high frequency seat, the guide seat and the closing cover are all fixed on the machine base bed by bolts.
在一些实施例中,所述密封罩5包括第一立柱51、第二立柱52、第三立柱53、第四立柱54以及与4个立柱顶端相连接的顶盖55,在第一立柱51与第二立柱52之间设有焊接座封闭板56,在第二立柱52与第三立柱53之间设有挤压座封闭板57,在第三立柱53与第四立柱54之间设有导向座封闭板58,在第四立柱54与第一立柱51之间设有高频座封闭板59。In some embodiments, the sealing cover 5 includes a first column 51, a second column 52, a third column 53, a fourth column 54, and a top cover 55 connected with the top ends of the four columns. A welding seat closing plate 56 is arranged between the second uprights 52 , a pressing seat closing plate 57 is arranged between the second upright column 52 and the third upright column 53 , and a guide is arranged between the third upright column 53 and the fourth upright column 54 The seat closing plate 58 is provided with a high frequency seat closing plate 59 between the fourth column 54 and the first column 51 .
在一些实施例中,所述焊接座封闭板56通过螺钉9固定于第一支柱51和第二支柱52上,所述导向座封闭板58通过多个螺钉9固定于第三支柱53和第四支柱54上。In some embodiments, the welding seat closing plate 56 is fixed to the first pillar 51 and the second pillar 52 through screws 9 , and the guide seat closing plate 58 is fixed to the third pillar 53 and the fourth pillar 52 through a plurality of screws 9 . on the strut 54.
在一些实施例中,所述焊接座封闭板56和导向座封闭板58的中下部相对设有开口,所述开口分别可拆卸安装有第一封闭块561和第二封闭块581封闭,所述第一封闭块561和第二封闭块581上相对设有供钢管穿设的通孔,所述第一封闭块561和第二封闭块581通过多个螺钉9分别固定于焊接座封闭板56和导向封闭板58外侧面上。In some embodiments, the middle and lower parts of the welding seat closing plate 56 and the guide seat closing plate 58 are oppositely provided with openings, and the openings are respectively detachably installed with a first closing block 561 and a second closing block 581 to close the openings. The first closing block 561 and the second closing block 581 are oppositely provided with through holes for the steel pipe to pass through, and the first closing block 561 and the second closing block 581 are respectively fixed to the welding seat closing plate 56 and Guide the outer side of the closing plate 58 .
在一些实施例中,上述螺钉9为吊环螺钉。In some embodiments, the above-mentioned screws 9 are eye screws.
在一些实施例中,上述通孔为圆形通孔,圆形通孔直径与钢管直径相适应。In some embodiments, the above-mentioned through holes are circular through holes, and the diameter of the circular through holes is adapted to the diameter of the steel pipe.
在一些实施例中,所述挤压座封闭板57包括下板571、左上板572和右上板573,所述挤压座2的底部的前端座21和后端座22位于挤压座封闭板57和高频座封闭板59的外侧。In some embodiments, the squeeze seat closing plate 57 includes a lower plate 571 , a left upper plate 572 and a right upper plate 573 , and the front end seat 21 and the rear end seat 22 of the bottom of the squeeze seat 2 are located on the squeeze seat closing plate 57 and the outer side of the high frequency seat closing plate 59.
钢管8穿过封闭罩5的导向座封闭板58上的通孔后,依次通过导向座4、高频座3、挤压座2以及焊接座1,然后穿过封闭罩5的焊接座封闭板56;所述第一供气管6穿设封闭罩5的导向座封闭板58后,延伸至挤压座2远离高频座3一侧,第二供气管7穿设封闭罩5的导向座封闭板58后,并延伸至挤压座2靠近高频座3一侧。After the steel pipe 8 passes through the through hole on the guide seat closing plate 58 of the closing cover 5, it passes through the guide seat 4, the high frequency seat 3, the extrusion seat 2 and the welding seat 1 in sequence, and then passes through the welding seat closing plate of the closing cover 5. 56; after the first air supply pipe 6 is passed through the guide seat closing plate 58 of the closed cover 5, it extends to the side of the extrusion seat 2 away from the high frequency seat 3, and the second air supply pipe 7 is passed through the guide seat of the closed cover 5 to seal After the plate 58, it extends to the side of the squeeze seat 2 close to the high frequency seat 3.
在一些实施例中,所述第一供气管6的出气端设有与钢管5平行的供气段61,在所述供气段61上设有多个出气孔611。In some embodiments, the air outlet end of the first air supply pipe 6 is provided with an air supply section 61 parallel to the steel pipe 5 , and the air supply section 61 is provided with a plurality of air outlet holes 611 .
在一些实施例中,多个所述出气孔611沿第一供气管6轴向均匀分布于供气段61下侧管壁上,位于钢管5焊缝正上方。In some embodiments, a plurality of the air outlet holes 611 are evenly distributed on the lower pipe wall of the air supply section 61 along the axial direction of the first air supply pipe 6 , and are located directly above the welding seam of the steel pipe 5 .
在一些实施例中,所述供气段61的末端为封闭端。In some embodiments, the end of the gas supply section 61 is a closed end.
所属领域的普通技术人员应当理解:以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It should be understood by those of ordinary skill in the art: the above are only specific embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement made within the spirit and principle of the present invention etc., should be included within the protection scope of the present invention.
Claims (10)
- 一种钢管生产用高频直缝焊接装置,其特征在于,所述焊接装置包括焊接座、挤压座、高频座、导向座、封闭罩、第一供气管以及第二供气管,所述焊接座、挤压座、导向座、高频座、第一供气管以及第二供气管位于封闭罩内,钢管穿设封闭罩的一侧面后依次通过导向座、高频焊接座、挤压座以及焊接座,然后穿设封闭罩的另一侧面;所述第一供气管穿设封闭罩的一侧面并延伸至挤压座远离高频座一侧,第二供气管穿设封闭罩的一侧面,并延伸至挤压座靠近高频座一侧。A high-frequency straight seam welding device for steel pipe production, characterized in that the welding device comprises a welding seat, an extrusion seat, a high-frequency seat, a guide seat, a closed cover, a first air supply pipe and a second air supply pipe, and the The welding seat, the extrusion seat, the guide seat, the high frequency seat, the first air supply pipe and the second air supply pipe are located in the closed cover. and welding seat, and then pass through the other side of the closed cover; the first air supply pipe is passed through one side of the closed cover and extends to the side of the extrusion seat away from the high-frequency seat, and the second air supply pipe is passed through a side of the closed cover. side, and extend to the side of the squeeze seat close to the high frequency seat.
- 根据权利要求1所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述第一供气管出气端设有与焊接后钢管平行的供气段,在所述供气段上设有若干出气孔。The high-frequency straight seam welding device for steel pipe production according to claim 1, wherein the gas outlet end of the first gas supply pipe is provided with a gas supply section parallel to the welded steel pipe, and the gas supply section is provided on the gas supply section. There are several vent holes.
- 根据权利要求2所述的一种钢管生产用高频直缝焊接装置,其特征在于,若干所述出气孔沿第一供气管轴向均匀分布于供气段下侧管壁上,位于钢管焊缝正上方。The high-frequency straight seam welding device for steel pipe production according to claim 2, wherein a plurality of the air outlet holes are evenly distributed on the lower pipe wall of the gas supply section along the axial direction of the first gas supply pipe, and are located in the steel pipe welding Seam just above.
- 根据权利要求2或3所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述供气段的末端为封闭端。The high-frequency straight seam welding device for steel pipe production according to claim 2 or 3, wherein the end of the gas supply section is a closed end.
- 根据权利要求1所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述密封罩包括第一立柱、第二立柱、第三立柱、第四立柱以及与4个立柱顶端相连接的顶盖,在第一立柱与第二立柱之间设有焊接座封闭板,在第二立柱与第三立柱之间设有挤压座封闭板,在第三立柱与第四立柱之间设有导向座封闭板,在第四立柱与第一立柱之间设有高频座封闭板。The high-frequency straight seam welding device for steel pipe production according to claim 1, wherein the sealing cover comprises a first column, a second column, a third column, a fourth column, and a top end of the four columns. The connected top cover is provided with a welding seat closing plate between the first column and the second column, an extrusion seat closing plate between the second column and the third column, and between the third column and the fourth column. A guide seat closing plate is provided, and a high frequency seat closing plate is arranged between the fourth column and the first column.
- 根据权利要求5所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述焊接座封闭板通过螺钉固定于第一支柱和第二支柱上,所述导向座封闭板通过多个螺钉固定于第三支柱和第四支柱上。The high-frequency straight seam welding device for steel pipe production according to claim 5, wherein the welding seat closing plate is fixed on the first pillar and the second pillar by screws, and the guide seat closing plate passes through multiple A screw is fixed on the third pillar and the fourth pillar.
- 根据权利要求6所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述焊接座封闭板和导向座封闭板的中下部相对设有开口,所述开口分别由可拆卸第一封闭块和第二封闭块封闭,所述第一封闭块个第二封闭块上相对设有供钢管穿设的孔,所述第一封闭块和第二封闭块通过多个螺钉分别固定于焊接座封闭板定向做封闭板外侧面上。A high-frequency straight seam welding device for steel pipe production according to claim 6, characterized in that the middle and lower parts of the welding seat closing plate and the guide seat closing plate are oppositely provided with openings, and the openings are respectively formed by detachable first plates. A closing block and a second closing block are closed, the first closing block and the second closing block are oppositely provided with holes for the steel pipe to pass through, and the first closing block and the second closing block are respectively fixed to each other by a plurality of screws. The welding seat closing plate is oriented as the outer side of the closing plate.
- 根据权利要求6或7所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述螺钉为吊环螺钉。A high-frequency straight seam welding device for steel pipe production according to claim 6 or 7, wherein the screw is an eyebolt screw.
- 根据权利要求5所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述挤压座封闭板包括下板、左上板和右上板,所述挤压座的底部的前端座和后端座位于挤压座封闭板和高频座封闭板的外侧。The high-frequency straight seam welding device for steel pipe production according to claim 5, wherein the closing plate of the extrusion seat comprises a lower plate, an upper left plate and an upper right plate, and the front end seat at the bottom of the extrusion seat And the rear end seat is located on the outer side of the extruded seat closing plate and the high frequency seat closing plate.
- 根据权利要求1所述的一种钢管生产用高频直缝焊接装置,其特征在于,所述焊接座、挤压座、高频座、导向座、封闭罩皆由螺栓固定于机座床台。A high-frequency straight seam welding device for steel pipe production according to claim 1, wherein the welding seat, the extrusion seat, the high-frequency seat, the guide seat and the closing cover are all fixed to the machine base by bolts. .
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