WO2022012515A1 - Vehicle storage battery detection method and battery detection device - Google Patents

Vehicle storage battery detection method and battery detection device Download PDF

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Publication number
WO2022012515A1
WO2022012515A1 PCT/CN2021/105981 CN2021105981W WO2022012515A1 WO 2022012515 A1 WO2022012515 A1 WO 2022012515A1 CN 2021105981 W CN2021105981 W CN 2021105981W WO 2022012515 A1 WO2022012515 A1 WO 2022012515A1
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WIPO (PCT)
Prior art keywords
battery
voltage
tested
discharge
preset
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PCT/CN2021/105981
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French (fr)
Chinese (zh)
Inventor
冯光文
瞿松松
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深圳市道通科技股份有限公司
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Publication of WO2022012515A1 publication Critical patent/WO2022012515A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • G01R31/387Determining ampere-hour charge capacity or SoC
    • G01R31/388Determining ampere-hour charge capacity or SoC involving voltage measurements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/392Determining battery ageing or deterioration, e.g. state of health
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0069Charging or discharging for charge maintenance, battery initiation or rejuvenation

Definitions

  • the present application relates to the field of battery technology, and in particular, to a detection method and battery detection device for a vehicle battery.
  • the inventors of the present invention found that: at present, the conventional practice is to require the battery to stand for more than 24 hours before testing, which not only has low testing efficiency, but also cannot completely eliminate the influence of surface charge on testing results.
  • the main technical problem solved by the embodiments of the present invention is to provide a vehicle battery detection method and battery detection device, which can resist surface charge interference and have high detection efficiency.
  • the embodiment of the present invention adopts the following technical solutions:
  • an embodiment of the present invention provides a detection method for a vehicle battery, including:
  • the battery to be tested is controlled to discharge according to a first preset discharge condition, so as to eliminate the surface charge of the battery to be tested; wherein, the first preset discharge condition includes continuous discharge at a first preset discharge current discharging a first preset duration to form a discharge cycle, and repeating the discharge cycle according to the interval frequency until the second preset duration;
  • the first preset discharge current is greater than a current threshold, and the duration unit of the first preset duration is milliseconds (ms).
  • the determining whether the battery to be tested has surface charge includes:
  • the second preset discharge condition includes discharging at a second preset discharge current for a third preset duration
  • the discharge voltage and the open circuit voltage it is determined whether the battery to be tested has surface charge.
  • acquiring the discharge voltage of the battery to be tested under the second preset discharge condition includes:
  • the discharge voltage is determined to be a minimum value among the plurality of first voltages.
  • the method further includes:
  • the determining whether the battery to be tested has surface charge according to the initial voltage, the discharge voltage and the open-circuit voltage includes:
  • the voltage drop, the voltage recovery parameter and the preset mapping relationship of the battery to be tested determine whether the battery to be tested has surface charge
  • the preset mapping relationship includes a corresponding relationship between battery characteristics and a voltage parameter, the voltage parameter is determined by a voltage parameter obtained from the sampling battery according to the second preset discharge condition, and the voltage parameter includes a voltage drop and a voltage parameter. Voltage recovery parameter, the sampling battery is a battery with no surface charge.
  • the battery characteristics include at least one of rated battery capacity, battery type.
  • the voltage recovery parameter includes at least one of a voltage recovery slope and a recovery voltage.
  • the open-circuit voltage includes collecting a plurality of second voltages after the battery under test is discharged according to a preset second sampling rate within a preset recovery time period;
  • the determination of the voltage recovery parameter of the battery to be tested according to the open-circuit voltage and the discharge voltage of the battery to be tested includes at least one of the following:
  • the recovery voltage is determined according to the maximum value of the plurality of second voltages and the discharge voltage.
  • determining whether the battery to be tested has surface charge according to the battery characteristics, the voltage drop, the voltage recovery parameter and the preset mapping relationship of the battery to be tested includes:
  • the preset mapping relationship includes an initial voltage, a corresponding relationship between battery characteristics and voltage parameters
  • the determining whether the battery to be tested has surface charge according to the battery characteristics of the battery to be tested, the voltage drop, the voltage recovery parameter and the preset mapping relationship includes:
  • an embodiment of the present invention provides a battery detection device, including:
  • connection end a first connection end, a second connection end, a third connection end and a fourth connection end, wherein the first connection end, the second connection end, the third connection end and the fourth connection end are respectively Used to connect the battery to be tested;
  • a discharge circuit electrically connected to the battery to be tested through the first connection end and the fourth connection end, and used to trigger the battery to be tested to discharge under a preset discharge condition
  • a voltage sampling circuit which is electrically connected to the battery to be tested through the second connection terminal and the third connection terminal, and is used to detect the voltage at both ends of the battery to be tested;
  • a controller is electrically connected to the discharge circuit and the voltage sampling circuit, respectively, and the controller can execute the method described in the first aspect.
  • the discharge circuit includes a switch circuit, a load, and a current sampling circuit:
  • the first end of the switch circuit is connected to the first connection end, the second end of the switch circuit is connected to the controller, and the third end of the switch circuit is connected to the fourth connection end through the load;
  • the first end of the current sampling circuit is connected to the controller, the second end of the current sampling circuit is connected to the load, and the current sampling circuit is used to detect the discharge current of the battery to be tested;
  • the controller is specifically used for:
  • the switch circuit is adjusted according to the magnitude of the discharge current detected by the current sampling circuit, so that the battery to be tested is discharged under the preset discharge condition.
  • the switch circuit includes a MOS transistor and a first operational amplifier
  • the non-inverting input terminal of the first operational amplifier is connected to the controller, the inverting input terminal of the first operational amplifier is connected to the source of the MOS transistor, and the output terminal of the first operational amplifier is connected to the MOS transistor
  • the gate of the MOS transistor is connected to the first terminal of the load, and the drain of the MOS transistor is connected to the first connection terminal.
  • the discharge circuit further includes a diode, a first end of the diode is connected to the first connection end, and a second end of the diode is connected to the drain of the MOS transistor.
  • the current sampling circuit includes a second operational amplifier, the non-inverting input terminal of the second operational amplifier is connected to the first terminal of the load, and the inverting input terminal of the second operational amplifier is connected to the The second end of the load, the output end of the second operational amplifier is connected to the controller.
  • the voltage sampling circuit includes:
  • the third operational amplifier the non-inverting input terminal of the third operational amplifier is connected to the second connection terminal, the inverting input terminal of the third operational amplifier is connected to the third connection terminal, and the output of the third operational amplifier connected to the controller.
  • the vehicle battery detection method and battery detection device provided by the embodiments of the present invention determine whether there is surface charge in the battery to be tested, and if so, control the battery to be tested.
  • the battery under test is discharged according to the first preset discharge condition to eliminate the surface charge of the battery under test, and the battery under test after the surface charge has been eliminated is subjected to battery detection to obtain a detection result. That is, by judging and eliminating the surface charge, fast and accurate battery detection can be realized, and the interference of the surface charge can be resisted, and the detection efficiency is high.
  • FIG. 1 is a schematic diagram of a circuit structure of a battery detection system according to an embodiment of the present invention
  • FIG. 2 is a schematic flowchart of a method for detecting a vehicle battery according to an embodiment of the present invention
  • Fig. 3 is a sub-flow schematic diagram of step 410 in the method shown in Fig. 2;
  • Fig. 4 is a sub-flow schematic diagram of step 413 in the method shown in Fig. 3;
  • Fig. 5 is a sub-flow schematic diagram of step 417 in the method shown in Fig. 3;
  • FIG. 6 is a schematic diagram of a sub-flow of step 4172 in the method shown in FIG. 5;
  • FIG. 7 is a schematic diagram of a sub-flow of step 4173 in the method shown in FIG. 5;
  • Fig. 8 is another sub-flow diagram of step 4173 in the method shown in Fig. 5;
  • FIG. 9 is a schematic diagram of a circuit structure of a battery detection device provided by an embodiment of the present invention.
  • FIG. 10 is a schematic diagram of the circuit structure of the discharge circuit and the voltage sampling circuit shown in FIG. 9;
  • FIG. 11 is a schematic diagram of circuit connection of a battery detection device according to an embodiment of the present invention.
  • FIG. 1 is a schematic diagram of a circuit structure of a battery detection system according to an embodiment of the present invention.
  • the battery testing system 300 includes a battery 200 and a testing device 100 .
  • the testing device 100 is electrically connected to the battery 200 for measuring electrical parameters of the battery 200 .
  • the storage battery 200 is a device that directly converts chemical energy into electrical energy and realizes recharging through a reversible chemical reaction. That is, during charging, external electrical energy is used to regenerate internal active substances, and electrical energy is stored as chemical energy. Again the chemical energy is converted into electrical output.
  • the electrochemical reaction of the battery is relatively slow, and the lead sulfate cannot be quickly converted into lead and lead dioxide during the charging process. This sluggish electrochemical reaction causes most of the charging activity to occur on the plate, resulting in an increase in the external state of charge, forming an artificially high open circuit voltage, which is unstable and not the current real voltage of the battery. That is, the battery has surface charge. When the battery has surface charge, it will affect the measurement of battery SoC, CCA and other parameters, and then affect the judgment of battery performance. Therefore, it is necessary to ensure that there is no surface charge on the storage battery 200 before testing.
  • the detection device 100 is electrically connected to the battery 200 , for example, the positive and negative electrodes of the battery 200 can be connected through a Kelvin connector 201 .
  • the detection device 100 is used to measure the electrical parameters of the battery 200 .
  • the electrical parameters include basic parameters such as voltage and current, and may also include parameters derived from voltage and current, such as parameters such as SOC and CCA.
  • the detection device 100 obtains the electrical parameters, and combines with a preset algorithm to first determine whether the battery 200 has surface charge, remove the surface charge of the battery 200 with surface charge, and then perform battery detection.
  • An embodiment of the present invention provides a method for detecting vehicle power storage applied to the detection device 100.
  • the method can be executed by the detection device 100. Please refer to FIG. 2.
  • the method 400 includes:
  • Step 410 Determine whether the battery to be tested has surface charge, and if so, go to Step 420 .
  • Step 420 Control the battery to be tested to discharge according to the first preset discharge condition, so as to eliminate the surface charge of the battery to be tested.
  • Step 430 Perform a battery test on the battery to be tested after the surface charge has been eliminated to obtain a test result.
  • step 410 the surface charge is detected, and it can be determined whether there is surface charge according to the electrical parameters of the battery to be tested.
  • the battery to be tested is controlled to discharge according to a first preset discharge condition.
  • the first preset discharge condition includes continuously discharging with a first preset discharge current for a first preset duration to form a discharge cycle, and repeating the discharge cycle according to an interval frequency until a second preset duration. For example, take 100A continuous discharge for 100ms as a discharge cycle, repeat the discharge cycle at 1s intervals, and stop the cycle discharge until 5min, or take 120A continuous discharge for 200ms as a discharge cycle, repeat the discharge cycle at 2s intervals, and cycle discharge until 6min.
  • the surface charge accumulated on the electrode plate of the battery to be tested can be quickly eliminated, so that subsequent discharge can reflect the real condition of the battery to be tested.
  • the first preset discharge current is greater than a current threshold
  • the current threshold may be set according to the rated parameters of the battery to be tested, by presetting the corresponding relationship between the rated parameters and the current threshold, and combining the rated parameters to determine the the current threshold. For example, when the rated battery capacity of the battery to be tested is larger, the more surface charges it has, a larger current threshold can be used, so that the battery to be tested can run at a first pre-charge greater than the current threshold.
  • the discharge current to discharge that is, by discharging with a large current, the surface charge can be quickly eliminated, and the discharge time can also be saved, that is, the second preset time period can be shortened or the interval time can be increased.
  • the first preset duration is the duration of discharge in one discharge cycle.
  • the first preset duration may be relatively short.
  • the duration unit of the first preset duration is milliseconds (ms), that is, the millisecond level, for example, it may be 100ms, 150ms, or 200ms.
  • the discharge time is short, which can prevent the battery to be tested from generating a large amount of heat, so that no additional heat dissipation device is required during the detection process.
  • the second preset duration is the total time of intermittent discharge, and its magnitude is related to the actual rated battery capacity. The larger the rated battery capacity, the longer the second preset duration. Therefore, it can be set according to the rated battery capacity of the battery to be tested. On the other hand, if the first preset discharge current is large and/or the interval frequency is small, the second preset duration can be shortened, and if the first preset discharge current is small and/or the interval frequency is large, it needs to be extended the second preset duration.
  • interval frequency should be determined in combination with the heat generated during the discharge process of the battery under test, and the interval frequency should be reasonably set so that a small amount of heat is generated when the battery under test is discharged for a single time, which does not affect subsequent detection.
  • the first preset discharge current for a first preset duration to form a discharge cycle, and repeating the discharge cycle according to the interval frequency until the second preset duration, the first preset discharge current,
  • the first preset duration, the interval frequency and the second preset duration can quickly and effectively eliminate the surface charge of the battery to be tested, with less heat generation and high efficiency, without affecting subsequent detection.
  • step 430 battery detection is performed on the battery to be tested to obtain a detection result.
  • the battery detection refers to collecting electrical parameters of the battery to be tested, including basic parameters such as voltage and current, to obtain detection results, such as state of charge SOC, CCA or state of health, etc., that is, the battery
  • the inspection includes all inspection items in the battery maintenance process.
  • the battery characteristics of the battery to be tested such as the type of the battery to be tested, rated CCA, rated voltage, etc., need to be input to the detection device 100 to facilitate the acquisition of detection results.
  • the battery detection is not affected by the surface charge, which improves the battery detection accuracy, and can perform the detection in real time without waiting for the battery to stabilize for a long time.
  • the battery to be tested it is determined whether the battery to be tested has surface charge, and if so, the battery to be tested is controlled to discharge according to the first preset discharge condition, so as to eliminate the surface charge of the battery to be tested.
  • the battery to be tested after being charged is tested for the battery to obtain the test result. That is, by judging and eliminating the surface charge, fast and accurate battery detection can be realized, and the interference of the surface charge can be resisted, and the detection efficiency is high.
  • the step 410 specifically includes:
  • Step 411 Obtain the initial voltage of the battery to be tested.
  • the initial voltage is the static voltage staticV at both ends of the battery to be tested before discharge, which can be obtained by detecting the voltages at both ends of the positive and negative electrodes when the battery to be tested is in open circuit before discharge (ie, static state). It can be understood that the initial voltage is the open-circuit voltage at both ends collected when the battery to be tested is in a cooling state, so as to avoid the influence of the heat generated by the battery on the initial voltage, thereby making the initial voltage more accurate.
  • Step 413 Acquire the discharge voltage of the battery to be tested under the second preset discharge condition.
  • the discharge voltage is the voltage between the positive and negative terminals of the battery to be tested collected during the process of discharging the battery to be tested under the second preset discharge condition.
  • the second preset discharge condition includes discharging with a second preset discharge current for a third preset time period.
  • the second preset discharge current can be set according to the rated parameter of the battery to be tested, for example, by presetting the corresponding relationship between the rated parameter and the second preset discharge current, combined with the rated parameter, to determine the second preset discharge current.
  • the second preset discharge current may be determined according to the rated current of the battery to be tested, for example, the preset discharge current is less than the rated current and accounts for a preset percentage of the rated current. If the rated current is relatively high, the preset percentage can be reduced to reduce the heat generated by the discharge of the battery under test.
  • the second preset discharge current can also be manually set according to historical experience values.
  • the preset discharge current is a large current such as 30A, 40A, or 50A. Different currents have different anti-noise capabilities. Noise needs to be set by yourself.
  • a preset value of the second preset discharge current is set in the detection device 100, and the preset value of the second preset discharge current is
  • the current-voltage signal relationship table in the detection device 100 outputs a voltage signal to control the discharge current of the battery under test to be equal to the second preset discharge current, that is, the relationship between the detection device 100 and the battery under test 200.
  • the current of the discharge loop is equal to the second preset discharge current.
  • the third preset duration refers to the duration during which the battery to be tested is discharged at the second preset discharge current.
  • the second preset discharge current is a large current, and the third preset duration is short.
  • the third preset duration is in the millisecond level, such as 50ms, 100ms, 150ms, 200ms, or 500ms.
  • the third preset duration is greater than or equal to 50 ms, so that after the battery to be tested is discharged stably, the The above-mentioned discharge voltage is collected, and no error will be caused by the short discharge time.
  • the discharge time lasts for milliseconds.
  • the short discharge time can avoid the occurrence of the battery to be tested. A large amount of heat, so that no additional heat sinks are required during the detection process.
  • the step 413 specifically includes:
  • Step 4131 Collect a plurality of first voltages discharged from the battery under test according to a preset first sampling rate.
  • Step 4132 Determine that the discharge voltage is the minimum value among the plurality of first voltages.
  • the plurality of first voltages are obtained by sampling the discharge voltages in a third preset time period during which the battery under test is discharged at a first sampling rate. For example, within a third preset duration of 50ms when the battery to be tested is discharged, 50 first voltages are collected at a first sampling rate of 1ms, and the minimum value minV1 of the 50 first voltages is used as the discharge voltage. It can be understood that determining the discharge voltage to be the minimum value among the plurality of first voltages is to facilitate subsequent evaluation of the voltage recovery of the battery to be tested, so as to prevent abnormally large discharge voltages from causing voltage recovery. The situation interferes and affects judgment.
  • the third preset duration is accumulated by means of a timer, and when the discharge time of the battery to be tested reaches the third preset duration, the timer reaches a set stop threshold and triggers the The battery under test stops discharging.
  • counting is performed at the preset first sampling rate by means of a counter, for example, the number of samplings is performed once every the preset first sampling rate. , until the counter reaches the stop threshold set in the timer, stop sampling.
  • the method before starting the timer and the counter, the method further includes: initializing the detection device 100 .
  • Step 415 Obtain the open circuit voltage of the battery to be tested after discharge.
  • the open circuit voltage is the voltage across the positive and negative terminals of the battery to be tested collected after the battery to be tested is discharged under the second preset discharge condition. It can be understood that, in some embodiments, the open-circuit voltage may be collected at a preset second sampling rate within a preset recovery period after the discharge is stopped, that is, the open-circuit voltage is included in the preset recovery period. A plurality of second voltages after the battery under test is discharged are collected according to the preset second sampling rate within a time period. For example, within 500ms (preset recovery time) after the battery to be tested stops discharging, 50 pieces of the second voltage are collected at a second sampling rate of 10ms.
  • the preset recovery time can be greater than or equal to 100ms, so that the battery to be tested has sufficient recovery time, the preset recovery time should be less than 1min, In order to prevent the collected second voltages (open circuit voltages) as voltages after excessive recovery, the open circuit voltages are more accurate.
  • the open circuit voltage includes a plurality of second voltages, which is beneficial for subsequent accurate evaluation of the voltage recovery of the battery under test.
  • Step 417 According to the initial voltage, the discharge voltage and the open circuit voltage, determine whether the battery to be tested has surface charge.
  • the discharge voltage and the open-circuit voltage, the discharge condition and voltage recovery condition of the battery to be tested can be determined. Since the battery with surface charge has an artificially high open-circuit voltage, its discharge and voltage recovery will be different from those of the battery without surface charge. Therefore, according to the discharge and voltage recovery of the battery under test, the Whether the battery to be tested has surface charge. That is, whether there is a surface charge is determined from the two aspects of the discharge condition and the voltage recovery condition, which makes the judgment more accurate and reduces misjudgments and missed judgments.
  • the method 410 further includes:
  • Step 412 Acquire the battery characteristics of the battery to be tested.
  • the battery characteristics refer to the unique properties of the battery, such as factory parameters, rated parameters (such as rated voltage) of the battery, and the like.
  • the battery characteristics include at least one of rated battery capacity, battery type.
  • the battery feature may be an AGM-type battery, an EFB-type battery, or a Flooded-type battery.
  • the battery characteristic includes a rated battery capacity
  • the rated battery capacity may be a capacity interval or a capacity representative value, such as 150Ah, 140Ah, 130Ah, 120Ah, and the like.
  • the battery characteristics include battery type and rated battery capacity
  • the battery characteristics are the combination of the battery type and the rated battery capacity, for example, 150Ah, 140Ah, 130Ah, 120Ah AGM type batteries, and so on. specific properties of .
  • the step 417 specifically includes:
  • Step 4171 Determine the voltage drop of the battery under test according to the initial voltage and the discharge voltage.
  • Step 4172 Determine the voltage recovery parameter of the battery to be tested according to the open circuit voltage and the discharge voltage of the battery to be tested.
  • the voltage recovery parameter is a parameter representing the voltage recovery condition of the battery after discharge, such as the speed of voltage recovery and the degree of voltage recovery. According to the open-circuit voltage (voltage at both ends after discharge) and the discharge voltage of the battery to be measured, the speed of voltage recovery and the degree of voltage recovery (voltage recovery parameter) of the battery to be measured can be determined.
  • the voltage recovery parameter includes at least one of a voltage recovery slope and a recovery voltage. That is, the voltage recovery slope of the battery after discharge can be used to represent the voltage recovery situation of the battery. In this embodiment, the voltage recovery situation after the battery discharge is characterized by the speed of the voltage recovery. The recovery voltage can also be used to characterize the voltage recovery after the battery is discharged. In this embodiment, the voltage recovery after the battery is discharged is represented by the degree of voltage recovery. It can be understood that, in some embodiments, the voltage recovery slope and the recovery voltage can also be used to simultaneously characterize the voltage recovery after the battery is discharged.
  • the step 4172 includes at least one of the following steps 41721 and 41722:
  • Step 41721 Determine the voltage recovery slope of the battery to be tested according to the second voltage, the discharge voltage and the recovery duration corresponding to the second voltage in the middle section of the preset recovery duration.
  • the second voltage located in the middle section of the preset recovery period refers to a voltage across both ends that is collected after the discharge of the battery to be tested stops and is located in the middle section of the preset recovery period.
  • the middle section of the preset recovery duration refers to the time period after the recovery for a certain period of time to the end of the recovery.
  • the recovery time period corresponding to the second voltage refers to the time difference between the time when the second voltage is collected and the time when the discharge is terminated.
  • the second voltage in the middle section by taking the second voltage in the middle section and calculating the recovery slope, it can be further determined that the second voltage is the voltage in the voltage recovery period, so that the recovery slope is more accurate, and the recovery slope is avoided due to the voltage recovery period. Error caused by unstable voltage recovery of the front and rear segments.
  • Step 41722 Determine the recovery voltage according to the maximum value of the plurality of second voltages and the discharge voltage.
  • the recovery voltage refers to the recovery value relative to the discharge voltage after the discharge ends, that is, the difference between the voltage after the discharge and the discharge voltage.
  • the second voltage is also larger, so that the maximum value maxV2 among the plurality of second voltages can be is the second voltage when the preset recovery duration is cut off, for example, when the preset recovery duration is 500ms, the maxV2 is the second voltage at 500ms.
  • taking the maximum value of the plurality of second voltages and calculating the recovery voltage can make the recovery voltage more accurate, so as to prevent errors caused by different battery voltage recovery rhythms. For example, some batteries recover quickly in the early stage of recovery and slow in the later stage of recovery. Some batteries may recover slowly in the early stage of recovery and fast in the later stage of recovery. If the second voltage corresponding to a certain recovery time is taken, it will bring errors and cannot The voltage recovery of the battery can be truly reflected, and the maximum value maxV2 among the plurality of second voltages is used to avoid this error and to accurately reflect the voltage recovery of the battery.
  • Step 4173 Determine whether the battery to be tested has surface charge according to the battery characteristics, the voltage drop, the voltage recovery parameter and the preset mapping relationship of the battery to be tested.
  • the preset mapping relationship is established in advance, and the preset mapping relationship includes a corresponding relationship between battery characteristics and voltage parameters, and the voltage parameters are determined by voltage parameters obtained from the sampling battery according to the preset discharge conditions , the voltage parameters include voltage drop and voltage recovery parameters, and the sampling battery is a battery without surface charge.
  • each battery feature has a corresponding relationship with a voltage parameter.
  • a voltage parameter For example, when the battery feature includes a rated battery capacity, batteries with rated battery capacities such as 150Ah, 140Ah, 130Ah, and 120Ah have corresponding voltage parameters. Therefore, when the battery characteristics of the battery to be tested are determined, and the battery characteristics corresponding to the battery characteristics of the battery to be tested are searched in the preset mapping relationship, corresponding voltage parameters can be obtained.
  • the voltage parameter is determined by a voltage parameter obtained by the sampling battery according to the preset discharge condition, the voltage parameter includes a voltage drop and a voltage recovery parameter, and the sampling battery is a battery without surface charge.
  • the sampling battery has no surface charge, and its voltage parameter can be used as a reference for judgment. It can be understood that, before collecting the voltage parameter of the sampling battery, the operation of eliminating the surface charge can be performed on the sampling battery, so as to ensure that the sampling battery does not have surface charge, so that the voltage parameter can be judged. reference.
  • the sampling battery When constructing the preset mapping relationship, the sampling battery is classified according to the battery characteristics, and the initial voltage, discharge voltage, and open-circuit voltage after discharge of the sampling battery can be obtained according to steps 411 to 415 , and according to steps 4171 and 415 4172. Calculate the voltage parameters (voltage drop and voltage recovery parameters) of the sampling battery, and record the voltage parameters of the sampling battery in the preset mapping relationship.
  • the voltage drop and voltage recovery parameters of the battery to be tested can be compared with the corresponding voltage drop and voltage recovery parameters.
  • the voltage drop and voltage recovery parameters are compared and analyzed to determine whether the battery to be tested has surface charge.
  • the voltage recovery parameter and the voltage drop and voltage recovery parameter of the corresponding sampling battery without surface charge it can be quickly and accurately Determine whether the battery under test has surface charge.
  • the step 4173 further includes:
  • Step 41731a Determine the voltage parameters corresponding to the battery characteristics in the preset mapping relationship.
  • the voltage parameters corresponding to the battery characteristics of the battery to be tested are found in the preset mapping relationship, and the voltage parameters include voltage drop and voltage recovery parameters. Corresponding voltage drop and voltage recovery parameters.
  • Step 41732a Determine whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, and if so, go to Step 41733a.
  • Step 41733a determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters, if yes, perform step 41734a, otherwise, perform step 41735a.
  • Step 41734a It is then determined that the battery to be tested has surface charge.
  • Step 41735a It is determined that the battery to be tested has no surface charge.
  • the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, it means that the battery to be tested has a relatively high initial voltage, which may be an artificially high initial voltage. Judgment is to determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters.
  • the voltage recovery parameter of the battery under test is smaller than the voltage recovery parameter in the voltage parameters, that is, the voltage recovery slope is smaller than the voltage recovery slope of the corresponding sampling battery, it means that the voltage recovery of the battery under test is slow and/or, the recovery If the voltage is lower than the recovery voltage of the corresponding sampling battery, it indicates that the voltage recovery degree is low, so that it can be determined that the battery to be tested has surface charge; otherwise, it is determined that the battery to be tested has no surface charge.
  • the voltage drop and voltage recovery parameters of the battery to be tested are determined by controlling the battery to be tested to discharge under preset discharge conditions, and then, according to the battery characteristics, voltage drop, and voltage of the battery to be tested By restoring the parameters and the preset mapping relationship, it is possible to quickly and accurately determine whether the battery to be tested has surface charge, which is beneficial to the accuracy of the later detection of the battery. That is, whether there is a surface charge is determined from the two aspects of the discharge condition and the voltage recovery condition, which makes the judgment more accurate and reduces misjudgments and missed judgments.
  • the preset mapping relationship includes the corresponding relationship between the initial voltage, battery characteristics and voltage parameters.
  • Table 1 which shows a method of the preset mapping relationship, sampling batteries are selected at intervals of 10Ah, the rated voltage of the sampling batteries is 12V, and within the range of the test voltage 8V-13.1V, Take 0.5V as an interval to select the test voltage, under a test voltage, according to steps 411-415, measure the initial voltage, discharge voltage and open-circuit voltage under the test voltage, according to steps 4171 and 4172, calculate and obtain the voltage parameter ( Voltage drop deltaV, voltage recovery slope s and recovery voltage maxV) and recorded.
  • a sampling battery with a battery characteristic of 150Ah first discharge it to 8V, according to steps 411 to 415, measure the initial voltage, discharge voltage and open circuit voltage under the test voltage, according to steps 4171 and 4172, calculate and obtain the voltage parameters ( Voltage drop deltaV, voltage recovery slope s and recovery voltage maxV) and record, and then perform constant current charging, so that the sampling battery voltage rises to the next test voltage (for example, 8.5V), repeat the above operation immediately, and record the test voltage. Voltage parameters (voltage drop deltaV, voltage recovery slope s and recovery voltage maxV).
  • the establishment of the preset mapping relationship is completed in the same manner as described above.
  • the interval can also be other values, such as 0.3V, 0.4V, or 0.6V, etc., which can be artificially set according to actual experience.
  • the test voltage range may also be other interval values, such as 20V-25V, etc., which may be determined according to the rated voltage of the sampling battery.
  • the voltage recovery parameter only needs to include at least one of the voltage recovery slope s and the recovery voltage maxV, and the preset mapping relationship in Table 1 is only an exemplary illustration.
  • the step 4173 specifically includes:
  • Step 41731b Determine the voltage parameters corresponding to the initial voltage of the battery to be tested and the battery characteristics in the preset mapping relationship.
  • the voltage parameters corresponding to the initial voltage and the battery characteristics are found in the preset mapping relationship. For example, if the initial voltage of the battery to be tested is 12.3V and the rated capacity of the battery is 150Ah, the initial voltage of 12.3V is positioned to the voltage range [12.0, 12.5), that is, the third row in Table 1, the rated capacity of the battery is 150Ah Locate to columns 5-7 in Table 1, where the corresponding voltage parameters (deltaV0, s0, maxV0) are recorded in sequence in columns 5-7 in the table.
  • Step 41732b Determine whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, and if so, go to Step 4733b.
  • Step 41733b determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters, if yes, execute step 41734b, otherwise, execute step 41735b.
  • Step 41734b determine that the battery to be tested has surface charge.
  • Step 41735b It is determined that the battery to be tested has no surface charge.
  • the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, it means that the battery to be tested has a relatively high initial voltage, which may be an artificially high initial voltage. Judgment is to determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters.
  • the voltage recovery parameter of the battery under test is smaller than the voltage recovery parameter in the voltage parameters, that is, the voltage recovery slope is smaller than the voltage recovery slope of the corresponding sampling battery, it means that the voltage recovery of the battery under test is slow and/or, the recovery If the voltage is lower than the recovery voltage of the corresponding sampling battery, it indicates that the voltage recovery degree is low, so that it can be determined that the battery to be tested has surface charge; otherwise, it is determined that the battery to be tested has no surface charge.
  • step 41731b compare the voltage drop deltaV0 of the battery under test with the corresponding deltaV, and when deltaV0 ⁇ deltaV, compare the voltage recovery slope s0 of the battery under test with the corresponding s , and/or, compare the recovery voltage maxV0 of the battery to be tested with the corresponding maxV, if s0 ⁇ s and/or maxV0 ⁇ maxV, then determine that the battery to be tested has surface charge, otherwise, determine that the battery to be tested has surface charge The battery to be tested has no surface charge.
  • the voltage drop and voltage recovery parameters of the battery to be tested are determined by controlling the battery to be tested to discharge under preset discharge conditions, and then, according to the battery characteristics, initial voltage, voltage of the battery to be tested Drop, voltage recovery parameters and preset mapping relationship can quickly and accurately determine whether the battery to be tested has surface charge, which is beneficial to the accuracy of the later detection of the battery. That is, based on the characteristics of the battery and the initial voltage, it is determined from the two aspects of the discharge condition and the voltage recovery condition whether there is a surface charge, which makes the judgment more accurate and reduces misjudgments and missed judgments.
  • the surface charge of the battery to be tested is detected and eliminated, and then the battery is detected. Therefore, it is applicable to any suitable detection device that can detect and eliminate surface charges, for example, the battery detection device in the following embodiments of the present invention.
  • FIG. 9 is a schematic diagram of a circuit structure of a battery detection device according to an embodiment of the present invention.
  • the battery detection device 100 is electrically connected to the battery to be tested 200 , and the battery detection device 100 includes a discharge circuit 10 , a voltage sampling circuit 20 and a controller 30 .
  • the battery detection device 100 includes a first connection end 101 , a second connection end 102 , a third connection end 103 and a fourth connection end 104 , the first connection end 101 , the second connection end 101 , the second connection end 104
  • the terminal 102 , the third connection terminal 103 and the fourth connection terminal 104 are respectively used to connect the battery to be tested.
  • the first connection end 101 and the second connection end 102 are both electrically connected to the positive electrode of the battery under test 200
  • the third connection end 103 and the fourth connection end 104 are both electrically connected It is electrically connected to the negative electrode of the battery to be tested 200 .
  • the first connection end 101 , the second connection end 102 , the third connection end 103 and the fourth connection end 104 can also be Kelvin connectors, that is, the battery testing device 100 passes through the Kelvin connectors.
  • the connector electrically connects the battery under test 200 , which can eliminate wiring, and eliminate resistance generated by contact connection when current flows through the positive or negative electrode of the battery under test 100 .
  • the battery under test 200 is electrically connected through the first connection end 101 and the fourth connection end 104, so as to trigger the battery under test 200 to discharge.
  • the discharge circuit 10 When the discharge circuit 10 is in an on state, the discharge circuit 10 and the battery to be tested 200 form a discharge loop, triggering the battery to be tested 100 to discharge.
  • the discharge circuit 10 includes a switch circuit 11 , a load 12 and a current sampling circuit 13 .
  • the first end of the switch circuit 11 is connected to the first connection end 104 , the second end of the switch circuit 11 is connected to the controller 30 , and the third end of the switch circuit 11 is connected to the controller 30 through the load 12 .
  • the fourth connection terminal 104 is used to close or open the discharge circuit between the switch circuit 11, the load 12 and the battery to be tested 200 according to the voltage signal sent by the controller 30, and to adjust the The degree of conduction of the discharge circuit.
  • the first end of the current sampling circuit 13 is connected to the controller 30 , the second end of the current sampling circuit 13 is connected to the load 12 , and the current sampling circuit 13 is used to detect the switch circuit 11 and the load 12
  • the current in the discharge loop formed with the battery to be tested 200 is the discharge current of the battery to be tested 200 .
  • the controller 30 adjusts the switch circuit 11 according to the magnitude of the discharge current detected by the current sampling circuit 20, so that the battery to be tested 200 is discharged under the second preset discharge condition, wherein the first
  • the two preset discharge conditions include discharging the battery under test 200 for a third preset time period according to a second preset discharge current.
  • the switch circuit 11 includes a MOS transistor Q and a first operational amplifier U1 , and the non-inverting input end of the first operational amplifier U1 is connected to the controller 30 (the DAC port of the microcontroller U4 ) ), the inverting input terminal of the first operational amplifier U1 is connected to the source of the MOS transistor Q, the output terminal of the first operational amplifier U1 is connected to the gate of the MOS transistor Q, the The source is connected to the first terminal of the load 12 , and the drain of the MOS transistor Q is connected to the first connection terminal 101 .
  • the second end of the load 12 is connected to the fourth connection end 104 , and the fourth connection end 104 is electrically connected to the negative electrode of the battery under test 200 .
  • the voltage of the first terminal of the load 12 and the source voltage of the MOS transistor Q are both the negative voltage of the battery to be tested 200, that is, the first operation
  • the negative voltage is input to the inverting input terminal of the amplifier U1.
  • the controller 30 sends a first voltage signal to the non-inverting input terminal of the first operational amplifier U1
  • the first operational amplifier U1 processes the first voltage signal and the negative voltage, and outputs a first
  • the driving signal is sent to the gate of the MOS transistor Q, so that a voltage difference VGS is formed between the gate and the source of the MOS transistor Q.
  • the magnitude of the first driving signal is related to the magnitude of the first voltage signal.
  • the first driving signal is further adjusted, so that when the voltage difference VGS is greater than the turn-on voltage of the MOS transistor Q, the MOS transistor Q is turned on, and the discharge loop generates a current , that is, the battery under test 200 starts to discharge.
  • the discharge current flows through the load 12 , and the voltage of the first end of the load 12 increases, that is, the voltage of the first end of the load 12 is equivalent to the voltage of the load 12 .
  • the voltage drop value of the load 12 is sent to the inverting input terminal of the first operational amplifier U1 as a voltage drop signal. Due to the negative feedback effect of the first operational amplifier U1, after processing the first voltage signal and the voltage drop signal, the first operational amplifier U1 will output a stable second driving signal to the The gate of the MOS transistor Q.
  • the conduction degree of the MOS transistor Q is certain, and the internal resistance of the channel of the MOS transistor Q is stable, so that the discharge current in the discharge loop can be ensured to be stable.
  • the magnitude of the second driving signal is related to the magnitude of the first voltage signal sent by the controller 30, so that by adjusting the first voltage signal sent by the controller 30, the stability of the corresponding magnitude can be obtained.
  • the discharge current is obtained, that is, the second preset discharge current is obtained.
  • the load 12 includes a resistor, a first terminal of the resistor is electrically connected to the source of the MOS transistor Q, and a second terminal of the resistor is electrically connected to the fourth connection terminal 104 .
  • the resistance value of the resistor can be set according to the actual situation, for example, the resistance value of the resistor is 10 m ⁇ , so that the discharge current of the battery to be tested 200 can be a large current.
  • the current sampling circuit 13 includes a second operational amplifier U2, the non-inverting input terminal of the second operational amplifier U2 is connected to the first terminal of the load 12, and the inverting phase of the second operational amplifier U2 The input terminal is connected to the second terminal of the load 12, and the output terminal of the second operational amplifier U2 is connected to the controller. Therefore, the voltage of the first terminal of the load 12 is input to the non-inverting terminal of the second operational amplifier U2, and the voltage of the second terminal of the load 12 is input to the inverting terminal of the second operational amplifier U2. After processing by the operational amplifier U2, the voltage across the load 12 is obtained and sent to the controller 30, and the controller 30 can determine the flow through the The current of the load 12 is the discharge current in the discharge circuit.
  • the discharge circuit 10 further includes a diode D1, a first end of the diode D1 is connected to the first connection end 101, and a second end of the diode D1 is connected to the The drain of the MOS transistor Q, the diode D1 is used to prevent the discharge current from flowing back into the battery under test 200 .
  • the anode of the diode D1 is connected to the first connection terminal 101, and the cathode of the diode D1 is connected to the MOS transistor
  • the drain of Q uses the unidirectional conductivity of the diode D1, so that in the discharge circuit, the discharge current always flows from the positive electrode of the battery to be tested 200 through the MOS transistor Q and the load 12, and finally flows back to
  • the negative electrode of the battery to be tested 200 prevents current from flowing backwards and burns the battery to be tested 200 .
  • the battery under test 200 is electrically connected through the second connection end 102 and the third connection end 103 for detecting the voltage across the battery under test 200 .
  • the voltage at both ends of the battery under test 200 collected by the voltage sampling circuit 20 is an open-circuit voltage; when the discharge circuit 10 is in the connected state, the battery under test is in the open state. 200 is discharged, and the voltage at both ends of the battery to be tested 200 collected by the voltage sampling circuit 20 is the discharge voltage.
  • the voltage sampling circuit 20 includes a third operational amplifier U3, the non-inverting input terminal of the third operational amplifier U3 is connected to the second connection terminal 102, and the inverting input terminal of the third operational amplifier U3 The terminal is connected to the third connection terminal 103 , and the output terminal of the third operational amplifier U3 is connected to the controller 30 .
  • the second connection end 102 is connected to the positive electrode of the battery to be tested 200
  • the third connection end 103 is connected to the negative electrode of the battery to be tested 200
  • the third operational amplifier U3 collects the The voltage is the voltage across the battery 200 to be tested.
  • the above-mentioned controller 30 is electrically connected to the discharge circuit 10 and the voltage sampling circuit 20, respectively, and the controller 30 is configured to execute the method for detecting a vehicle battery in any of the above-mentioned method embodiments.
  • the controller 30 includes a single-chip microcomputer U4, which can be 51 series, iOS series, STM32 series, etc.
  • the single-chip microcomputer U4 includes a DAC port, an ADC1 port, and an ADC2 port.
  • the DAC port of the single-chip microcomputer U4 is electrically connected to the non-inverting input terminal of the first operational amplifier U1, the ADC1 port of the single-chip microcomputer U4 is electrically connected to the output terminal of the second operational amplifier U2, and the ADC2 port of the single-chip microcomputer U4 is electrically connected to the third operational amplifier.
  • the output terminal of the amplifier U3 is electrically connected.
  • the controller 30 may also be a general-purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), an ARM (Acorn RISC Machine) or other Programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination of these components; can also be any conventional processor, controller, microcontroller, or state machine; can also be implemented as a combination of computing devices, For example, a combination of a DSP and a microprocessor, multiple microprocessors, one or more microprocessors combined with a DSP core, or any other such configuration.
  • DSP digital signal processor
  • ASIC application specific integrated circuit
  • FPGA field programmable gate array
  • ARM Acorn RISC Machine
  • the working process of the battery detection device 100 is as follows:
  • the third operational amplifier U3 performs signal processing on the voltage at both ends of the battery to be tested 200 to obtain the battery to be tested 200 initial voltage.
  • the DAC port of the single-chip microcomputer U4 outputs the first voltage signal to the non-inverting input terminal of the first operational amplifier U1, and the source voltage of the MOS transistor Q is input to the inverting input terminal of the first operational amplifier U1.
  • the source voltage of the MOS transistor Q is the negative electrode voltage of the battery to be tested 200 .
  • the first operational amplifier U1 performs signal processing on the first voltage signal input at the non-inverting input terminal and the negative voltage input at the inverting input terminal to obtain a first driving signal, the magnitude of which is the same as that of the first voltage. the size of the signal.
  • the first driving signal acts on the gate of the MOS transistor Q, so that a voltage difference VGS is formed between the gate and the source of the MOS transistor Q.
  • the first driving signal is further adjusted, so that when the voltage difference VGS is greater than or equal to the turn-on voltage of the MOS transistor Q, the MOS transistor Q is turned on, and the discharge loop generates a current , that is, the battery under test 200 starts to discharge.
  • the discharge current flows through the load 12 , and the voltage of the first end of the load 12 increases, that is, the voltage of the first end of the load 12 is equivalent to the voltage of the load 12 .
  • the voltage drop value of the load 12 is sent to the inverting input terminal of the first operational amplifier U1 as a voltage drop signal. Due to the negative feedback effect of the first operational amplifier U1, after processing the voltage signal and the voltage drop signal, the first operational amplifier U1 will output a stable second driving signal to the MOS transistor Q's gate.
  • the battery to be tested 200 Under the action of the stable second drive signal, the battery to be tested 200 is discharged with a stable discharge current, wherein the magnitude of the discharge current is related to the magnitude of the second drive signal, and further, the discharge current The magnitude of is related to the first voltage signal input by the controller 30 . Therefore, by adjusting the first voltage signal, the battery to be tested 200 can be discharged for a third preset time period according to the second preset discharge current.
  • the battery under test 200 When the battery under test 200 is discharged at the second preset discharge current, the battery under test 200 generates a discharge voltage.
  • the third operational amplifier U3 performs signal processing on the discharge voltage to obtain the discharge voltage, and sends the discharge voltage to the ADC2 port of the microcontroller U4.
  • the third operational amplifier U3 performs signal processing on the voltage across the battery under test 200 to obtain the open circuit voltage of the battery under test 200 after discharge.
  • the single-chip microcomputer U4 determines whether the battery to be tested has surface charge according to the initial voltage, the discharge voltage and the open-circuit voltage.
  • the DAC port of the single-chip microcomputer U4 outputs a second voltage signal to the first operational amplifier U1, and referring to step (2), a corresponding third driving signal is generated, so that the MOS transistor is turned on , the second voltage signal is adjusted to output a stable fourth drive signal, so that the battery to be tested 200 continues to discharge for a first preset duration at a stable first preset discharge current.
  • step (6) Repeat the step (5) according to the interval frequency until the second preset time period, thereby eliminating the surface charge of the battery to be tested.
  • the single-chip microcomputer U4 controls the discharge circuit and the voltage sampling circuit to detect the battery to be tested to obtain a detection result.
  • the battery detection device further includes a memory, or a memory is integrated in the controller, and the memory is a non-volatile computer-readable storage medium, which can be used to store non-volatile software programs, non-volatile computer Programs and modules are executed, such as program instructions corresponding to the method for detecting a vehicle battery in the embodiment of the present invention.
  • the controller executes various functional applications and data processing of the battery detection device by running the non-volatile software programs and instructions stored in the memory, ie, implements the vehicle battery detection method in the method embodiment.
  • the battery detection device can execute the method provided by the embodiment of the present invention, for example, the detection method of the vehicle battery in FIG. 2 to FIG. 8 , and has functional modules and beneficial effects corresponding to the execution method.
  • the method provided by the embodiment of the present invention for example, the detection method of the vehicle battery in FIG. 2 to FIG. 8 , and has functional modules and beneficial effects corresponding to the execution method.
  • the execution device for determining whether the battery to be tested has surface charge is integrated into the electrical measurement detection device. It can be understood that the detection of the battery to be tested can also be performed by other detection devices.
  • each embodiment can be implemented by means of software plus a general hardware platform, and certainly can also be implemented by hardware.
  • Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be completed by instructing the relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium, and the program is During execution, it may include the processes of the embodiments of the above-mentioned methods.
  • the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM) or the like.

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Abstract

A vehicle storage battery detection method and a battery detection device. The method comprises: determining whether there is a surface charge on a storage battery to be detected (410); if so, controlling said storage battery to discharge according to a first preset discharge condition, so as to eliminate the surface charge from said storage battery (420); and performing battery detection on said storage battery subjected to surface charge elimination, so as to obtain a detection result (430). That is, by means of determining and eliminating a surface charge, rapid and accurate battery detection is realized, such that interference of surface charge can be resisted, and the detection efficiency is high.

Description

一种车辆蓄电池的检测方法及电池检测设备A kind of vehicle battery detection method and battery detection equipment
本申请要求于2020年7月14日提交中国专利局、申请号为202010675907.3、申请名称为“一种车辆蓄电池的检测方法及电池检测设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on July 14, 2020 with the application number 202010675907.3 and the application title is "a vehicle battery testing method and battery testing equipment", the entire contents of which are incorporated by reference in this application.
技术领域technical field
本申请涉及电池技术领域,尤其涉及一种车辆蓄电池的检测方法及电池检测设备。The present application relates to the field of battery technology, and in particular, to a detection method and battery detection device for a vehicle battery.
背景技术Background technique
铅酸蓄电池的电化学反应的性质以及结构特点导致其在充电过程中容易产生表面电荷,具有表面电荷的蓄电池,其开路电压会有所升高,这个虚高的开路电压不稳定,不是蓄电池当前的真实电压。虚高的开路电压会影响蓄电池SoC、CCA等参数的测量,继而影响电池性能的判断。The nature and structural characteristics of the electrochemical reaction of lead-acid batteries make it easy to generate surface charges during the charging process. The open circuit voltage of batteries with surface charges will increase. This falsely high open circuit voltage is unstable and is not the current battery. the actual voltage. The falsely high open circuit voltage will affect the measurement of battery SoC, CCA and other parameters, and then affect the judgment of battery performance.
对于刚充完电的蓄电池,例如通过车外用充电器刚充完电的蓄电池、车内刚熄火不久的蓄电池,蓄电池内部可能存在表面电荷,若此时立即进行电池检测会使测量结果不准确,影响蓄电池好坏的判断。For a battery that has just been charged, such as a battery that has just been charged by an external charger, or a battery that has just been turned off in the car, there may be surface charges inside the battery. If the battery is tested immediately at this time, the measurement results will be inaccurate. Affect the judgment of battery quality.
本发明发明人在实现本发明实施例的过程中,发现:目前,常规的做法是要求蓄电池静置24h小时以上再进行检测,不仅检测效率低,而且不能完全消除表面电荷对检测结果的影响。In the process of implementing the embodiments of the present invention, the inventors of the present invention found that: at present, the conventional practice is to require the battery to stand for more than 24 hours before testing, which not only has low testing efficiency, but also cannot completely eliminate the influence of surface charge on testing results.
发明内容SUMMARY OF THE INVENTION
本发明实施例主要解决的技术问题是提供一种车辆蓄电池的检测方法及电池检测设备,能抗表面电荷干扰,检测效率高。The main technical problem solved by the embodiments of the present invention is to provide a vehicle battery detection method and battery detection device, which can resist surface charge interference and have high detection efficiency.
为解决上述技术问题,本发明实施例采用以下技术方案:In order to solve the above-mentioned technical problems, the embodiment of the present invention adopts the following technical solutions:
为解决上述技术问题,第一方面,本发明实施例中提供了一种车辆蓄电池的检测方法,包括:In order to solve the above technical problems, in a first aspect, an embodiment of the present invention provides a detection method for a vehicle battery, including:
确定待测蓄电池是否存在表面电荷;Determine whether the battery to be tested has surface charge;
若存在,则控制所述待测蓄电池按照第一预设放电条件进行放电,以消除所述待测蓄电池的表面电荷;其中,所述第一预设放电条件包括以第一预设放电电流持续放电第一预设时长以形成一个放电周期,按照间隔频率重复所述放电周期直至第二预设时长;If it exists, the battery to be tested is controlled to discharge according to a first preset discharge condition, so as to eliminate the surface charge of the battery to be tested; wherein, the first preset discharge condition includes continuous discharge at a first preset discharge current discharging a first preset duration to form a discharge cycle, and repeating the discharge cycle according to the interval frequency until the second preset duration;
对消除表面电荷后的待测蓄电池进行电池检测,获得检测结果。Perform battery testing on the battery to be tested after removing the surface charge to obtain the testing result.
在一些实施例中,所述第一预设放电电流大于电流阈值,且所述第一预设时长的时长单位为毫秒(ms)。In some embodiments, the first preset discharge current is greater than a current threshold, and the duration unit of the first preset duration is milliseconds (ms).
在一些实施例中,所述确定待测蓄电池是否存在表面电荷,包括:In some embodiments, the determining whether the battery to be tested has surface charge includes:
获取待测蓄电池的初始电压;Obtain the initial voltage of the battery to be tested;
获取所述待测蓄电池以第二预设放电条件放电的放电电压;其中,所述第二预设放电条件包括以第二预设放电电流放电第三预设时长;Acquiring a discharge voltage of the battery to be tested under a second preset discharge condition; wherein the second preset discharge condition includes discharging at a second preset discharge current for a third preset duration;
获取所述待测蓄电池放电后的开路电压;obtaining the open-circuit voltage of the battery to be measured after discharge;
根据所述初始电压、所述放电电压和所述开路电压,确定所述待测蓄电池是否存在表面电荷。According to the initial voltage, the discharge voltage and the open circuit voltage, it is determined whether the battery to be tested has surface charge.
在一些实施例中,所述获取所述待测蓄电池以第二预设放电条件放电的放电电压,包括:In some embodiments, acquiring the discharge voltage of the battery to be tested under the second preset discharge condition includes:
按照预设第一采样率采集所述待测蓄电池放电的多个第一电压;Collect a plurality of first voltages discharged from the battery to be tested according to a preset first sampling rate;
确定所述放电电压为所述多个第一电压中的最小值。The discharge voltage is determined to be a minimum value among the plurality of first voltages.
在一些实施例中,所述方法还包括:In some embodiments, the method further includes:
获取所述待测蓄电池的电池特征;Obtain the battery characteristics of the battery to be tested;
所述根据所述初始电压、所述放电电压和所述开路电压,确定所述待测蓄电池是否存在表面电荷,包括:The determining whether the battery to be tested has surface charge according to the initial voltage, the discharge voltage and the open-circuit voltage includes:
根据所述初始电压和所述放电电压,确定所述待测蓄电池的压降;Determine the voltage drop of the battery to be tested according to the initial voltage and the discharge voltage;
根据所述待测蓄电池的所述开路电压和所述放电电压,确定所述待测蓄电池的电压恢复参数;Determine the voltage recovery parameter of the battery to be tested according to the open-circuit voltage and the discharge voltage of the battery to be tested;
根据所述待测蓄电池的所述电池特征、所述压降、所述电压恢复参数和预设映射关系,确定所述待测蓄电池是否存在表面电荷;According to the battery characteristic, the voltage drop, the voltage recovery parameter and the preset mapping relationship of the battery to be tested, determine whether the battery to be tested has surface charge;
其中,所述预设映射关系包括电池特征与电压参数的对应关系,所述电压参数是将采样蓄电池按照所述第二预设放电条件得到的电压参数确定的,所述电压参数包括压降和电压恢复参数,所述采样蓄电池为不存在表面电荷的蓄电池。The preset mapping relationship includes a corresponding relationship between battery characteristics and a voltage parameter, the voltage parameter is determined by a voltage parameter obtained from the sampling battery according to the second preset discharge condition, and the voltage parameter includes a voltage drop and a voltage parameter. Voltage recovery parameter, the sampling battery is a battery with no surface charge.
在一些实施例中,所述电池特征包括额定电池容量、电池类型中的至少一种。In some embodiments, the battery characteristics include at least one of rated battery capacity, battery type.
在一些实施例中,所述电压恢复参数包括电压恢复斜率和恢复电压中的至少一种。In some embodiments, the voltage recovery parameter includes at least one of a voltage recovery slope and a recovery voltage.
在一些实施例中,所述开路电压包括在预设恢复时长内按照预设第二采样率采集所述待测蓄电池放电后的多个第二电压;In some embodiments, the open-circuit voltage includes collecting a plurality of second voltages after the battery under test is discharged according to a preset second sampling rate within a preset recovery time period;
所述根据所述待测蓄电池的所述开路电压和所述放电电压,确定该所所述待测蓄电池的电压恢复参数,包括以下至少之一:The determination of the voltage recovery parameter of the battery to be tested according to the open-circuit voltage and the discharge voltage of the battery to be tested includes at least one of the following:
根据位于所述预设恢复时长中间段内的第二电压、放电电压以及所述第二电压对应的恢复时长,确定所述待测蓄电池的电压恢复斜率;determining the voltage recovery slope of the battery to be tested according to the second voltage, the discharge voltage and the recovery duration corresponding to the second voltage in the middle section of the preset recovery duration;
根据所述多个第二电压中的最大值与所述放电电压,确定所述恢复电压。The recovery voltage is determined according to the maximum value of the plurality of second voltages and the discharge voltage.
在一些实施例中,所述根据所述待测蓄电池的所述电池特征、所述压降、所述电压恢复参数和预设映射关系,确定所述待测蓄电池是否存在表面电荷,包括:In some embodiments, determining whether the battery to be tested has surface charge according to the battery characteristics, the voltage drop, the voltage recovery parameter and the preset mapping relationship of the battery to be tested includes:
确定所述预设映射关系中与所述电池特征对应的电压参数;determining a voltage parameter corresponding to the battery characteristic in the preset mapping relationship;
确定所述待测蓄电池的压降是否大于所述电压参数中的压降;determining whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter;
若为是,则确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数;If yes, determine whether the voltage recovery parameter of the battery to be tested is less than the voltage recovery parameter in the voltage parameters;
若为是,则确定所述待测蓄电池存在表面电荷;If yes, determine that the battery to be tested has surface charge;
否则,则确定所述待测蓄电池不存在表面电荷。Otherwise, it is determined that the battery to be tested has no surface charge.
在一些实施例中,所述预设映射关系包括初始电压、电池特征与电压参数的对应关系;In some embodiments, the preset mapping relationship includes an initial voltage, a corresponding relationship between battery characteristics and voltage parameters;
所述根据所述待测蓄电池的电池特征、所述压降、所述电压恢复参数和预设映射关系,确定所述待测蓄电池是否存在表面电荷,包括:The determining whether the battery to be tested has surface charge according to the battery characteristics of the battery to be tested, the voltage drop, the voltage recovery parameter and the preset mapping relationship includes:
确定所述预设映射关系中与所述待测蓄电池的所述初始电压、所述电池特征对应的电压参数;determining the voltage parameters corresponding to the initial voltage of the battery to be tested and the battery characteristics in the preset mapping relationship;
确定所述待测蓄电池的压降是否大于所述电压参数中的压降;determining whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter;
若为是,则确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数;If yes, determine whether the voltage recovery parameter of the battery to be tested is less than the voltage recovery parameter in the voltage parameters;
若为是,则确定所述待测蓄电池存在表面电荷;If yes, determine that the battery to be tested has surface charge;
否则,则确定所述待测蓄电池不存在表面电荷。Otherwise, it is determined that the battery to be tested has no surface charge.
为解决上述技术问题,第二方面,本发明实施例中提供了一种电池检测设备,包括:In order to solve the above technical problems, in a second aspect, an embodiment of the present invention provides a battery detection device, including:
第一连接端、第二连接端、第三连接端和第四连接端,其中,所述第一连接端、所述第二连接端、所述第三连接端和所述第四连接端分别用于连接待测蓄电池;a first connection end, a second connection end, a third connection end and a fourth connection end, wherein the first connection end, the second connection end, the third connection end and the fourth connection end are respectively Used to connect the battery to be tested;
放电电路,通过所述第一连接端和所述第四连接端电连接所述待测蓄电池,用于触发所述待测蓄电池以预设放电条件进行放电;a discharge circuit, electrically connected to the battery to be tested through the first connection end and the fourth connection end, and used to trigger the battery to be tested to discharge under a preset discharge condition;
电压采样电路,通过所述第二连接端和所述第三连接端电连接所述待测蓄电池,用于检测所述待测蓄电池两端的电压;a voltage sampling circuit, which is electrically connected to the battery to be tested through the second connection terminal and the third connection terminal, and is used to detect the voltage at both ends of the battery to be tested;
控制器,分别与所述放电电路和所述电压采样电路电连接,所述控制器可执行如上第一方面所述的方法。A controller is electrically connected to the discharge circuit and the voltage sampling circuit, respectively, and the controller can execute the method described in the first aspect.
在一些实施例中,所述放电电路包括开关电路、负载和电流采样电路:In some embodiments, the discharge circuit includes a switch circuit, a load, and a current sampling circuit:
所述开关电路的第一端连接所述第一连接端,所述开关电路的第二端连接所述控制器,所述开关电路的第三端通过所述负载连接所述第四连接端;The first end of the switch circuit is connected to the first connection end, the second end of the switch circuit is connected to the controller, and the third end of the switch circuit is connected to the fourth connection end through the load;
所述电流采样电路的第一端连接所述控制器,所述电流采样电路的第二端连接所述负载,所述电流采样电路用于检测所述待测蓄电池的放电电流;The first end of the current sampling circuit is connected to the controller, the second end of the current sampling circuit is connected to the load, and the current sampling circuit is used to detect the discharge current of the battery to be tested;
所述控制器具体用于:The controller is specifically used for:
根据所述电流采样电路检测的放电电流大小调整所述开关电路,以使所述待测蓄电池以所述预设放电条件进行放电。The switch circuit is adjusted according to the magnitude of the discharge current detected by the current sampling circuit, so that the battery to be tested is discharged under the preset discharge condition.
在一些实施例中,所述开关电路包括MOS管和第一运算放大器;In some embodiments, the switch circuit includes a MOS transistor and a first operational amplifier;
所述第一运算放大器的同相输入端连接所述控制器,所述第一运算放大器的反相输入端连接所述MOS管的源极,所述第一运算放大器的输出端连接所述MOS管的栅极,所述MOS管的源极连接所述负载的第一端,所述MOS管的漏极 连接所述第一连接端。The non-inverting input terminal of the first operational amplifier is connected to the controller, the inverting input terminal of the first operational amplifier is connected to the source of the MOS transistor, and the output terminal of the first operational amplifier is connected to the MOS transistor The gate of the MOS transistor is connected to the first terminal of the load, and the drain of the MOS transistor is connected to the first connection terminal.
在一些实施例中,所述放电电路还包括二极管,所述二级管的第一端连接所述第一连接端,所述二级管的第二端连接所述MOS管的漏极。In some embodiments, the discharge circuit further includes a diode, a first end of the diode is connected to the first connection end, and a second end of the diode is connected to the drain of the MOS transistor.
在一些实施例中,所述电流采样电路包括第二运算放大器,所述第二运算放大器的同相输入端连接所述负载的第一端,所述第二运算放大器的反相输入端连接所述负载的第二端,所述第二运算放大器的输出端连接所述控制器。In some embodiments, the current sampling circuit includes a second operational amplifier, the non-inverting input terminal of the second operational amplifier is connected to the first terminal of the load, and the inverting input terminal of the second operational amplifier is connected to the The second end of the load, the output end of the second operational amplifier is connected to the controller.
在一些实施例中,所述电压采样电路包括:In some embodiments, the voltage sampling circuit includes:
第三运算放大器,所述第三运算放大器的同相输入端连接所述第二连接端,所述第三运算放大器的反相输入端连接所述第三连接端,所述第三运算放大器的输出端连接所述控制器。The third operational amplifier, the non-inverting input terminal of the third operational amplifier is connected to the second connection terminal, the inverting input terminal of the third operational amplifier is connected to the third connection terminal, and the output of the third operational amplifier connected to the controller.
本发明实施例的有益效果:区别于现有技术的情况,本发明实施例提供的车辆蓄电池的检测方法和电池检测设备,通过确定待测蓄电池是否存在表面电荷,若存在,则控制所述待测蓄电池按照第一预设放电条件进行放电,以消除所述待测蓄电池的表面电荷,对消除表面电荷后的待测蓄电池进行电池检测,获得检测结果。即,通过判断消除表面电荷,实现快速准确的电池检测,能抗表面电荷干扰,检测效率高。Beneficial effects of the embodiments of the present invention: Different from the situation in the prior art, the vehicle battery detection method and battery detection device provided by the embodiments of the present invention determine whether there is surface charge in the battery to be tested, and if so, control the battery to be tested. The battery under test is discharged according to the first preset discharge condition to eliminate the surface charge of the battery under test, and the battery under test after the surface charge has been eliminated is subjected to battery detection to obtain a detection result. That is, by judging and eliminating the surface charge, fast and accurate battery detection can be realized, and the interference of the surface charge can be resisted, and the detection efficiency is high.
附图说明Description of drawings
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings, and these exemplifications do not constitute limitations of the embodiments, and elements with the same reference numerals in the drawings are denoted as similar elements, Unless otherwise stated, the figures in the accompanying drawings do not constitute a scale limitation.
图1为本发明实施例提供的一种电池检测系统的电路结构示意图;1 is a schematic diagram of a circuit structure of a battery detection system according to an embodiment of the present invention;
图2为本发明实施例提供的一种车辆蓄电池的检测方法的流程示意图;2 is a schematic flowchart of a method for detecting a vehicle battery according to an embodiment of the present invention;
图3为图2所示方法中步骤410的一子流程示意图;Fig. 3 is a sub-flow schematic diagram of step 410 in the method shown in Fig. 2;
图4为图3所示方法中步骤413的一子流程示意图;Fig. 4 is a sub-flow schematic diagram of step 413 in the method shown in Fig. 3;
图5为图3所示方法中步骤417的一子流程示意图;Fig. 5 is a sub-flow schematic diagram of step 417 in the method shown in Fig. 3;
图6为图5所示方法中步骤4172的一子流程示意图;FIG. 6 is a schematic diagram of a sub-flow of step 4172 in the method shown in FIG. 5;
图7为图5所示方法中步骤4173的一子流程示意图;FIG. 7 is a schematic diagram of a sub-flow of step 4173 in the method shown in FIG. 5;
图8为图5所示方法中步骤4173的另一子流程示意图;Fig. 8 is another sub-flow diagram of step 4173 in the method shown in Fig. 5;
图9为本发明实施例提供的一种电池检测设备的电路结构示意图;9 is a schematic diagram of a circuit structure of a battery detection device provided by an embodiment of the present invention;
图10为图9所示的放电电路和电压采样电路的电路结构示意图;10 is a schematic diagram of the circuit structure of the discharge circuit and the voltage sampling circuit shown in FIG. 9;
图11为本发明实施例提供的一种电池检测设备的电路连接示意图。FIG. 11 is a schematic diagram of circuit connection of a battery detection device according to an embodiment of the present invention.
具体实施方式detailed description
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若 干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the inventive concept. These all belong to the protection scope of the present invention.
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
需要说明的是,如果不冲突,本发明实施例中的各个特征可以相互结合,均在本申请的保护范围之内。另外,虽然在装置示意图中进行了功能模块划分,在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于装置中的模块划分,或流程图中的顺序执行所示出或描述的步骤。此外,本文所采用的“第一”、“第二”、“第三”等字样并不对数据和执行次序进行限定,仅是对功能和作用基本相同的相同项或相似项进行区分。It should be noted that, if there is no conflict, various features in the embodiments of the present invention may be combined with each other, which are all within the protection scope of the present application. In addition, although the functional modules are divided in the schematic diagram of the device, and the logical sequence is shown in the flowchart, in some cases, the modules in the device may be divided differently, or the sequence shown in the flowchart may be performed. or the described steps. In addition, the words "first", "second" and "third" used herein do not limit the data and execution order, but only distinguish the same or similar items with substantially the same function and effect.
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本说明书中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是用于限制本发明。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the technical field of the present invention. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments, and are not used to limit the present invention. As used in this specification, the term "and/or" includes any and all combinations of one or more of the associated listed items.
此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
请参阅图1,为本发明实施例提供的一种电池检测系统的电路结构示意图。如图1所示,电池检测系统300包括蓄电池200及检测设备100,检测设备100与蓄电池200电连接,用于测量蓄电池200的电学参数。Please refer to FIG. 1 , which is a schematic diagram of a circuit structure of a battery detection system according to an embodiment of the present invention. As shown in FIG. 1 , the battery testing system 300 includes a battery 200 and a testing device 100 . The testing device 100 is electrically connected to the battery 200 for measuring electrical parameters of the battery 200 .
所述蓄电池200是将化学能直接转化成电能,并且通过可逆的化学反应实现再充电的一种装置,即充电时利用外部的电能使内部活性物质再生,把电能存储为化学能,需要放电时再次把化学能转换为电能输出。然而,蓄电池电化学反应比较迟缓,在充电过程中不能迅速将硫酸铅转化为铅和二氧化铅。这种迟缓的电化学反应导致大多数充电活动发生在极板上,导致外部的荷电状态升高,形成一个虚高的开路电压,虚高的开路电压不稳定,不是蓄电池当前的真实电压,即所述蓄电池存在表面电荷。当蓄电池存在表面电荷时,会影响蓄电池SoC、CCA等参数的测量,继而影响电池性能的判断。因此,在进行检测前,需要确保所述蓄电池200不存在表面电荷。The storage battery 200 is a device that directly converts chemical energy into electrical energy and realizes recharging through a reversible chemical reaction. That is, during charging, external electrical energy is used to regenerate internal active substances, and electrical energy is stored as chemical energy. Again the chemical energy is converted into electrical output. However, the electrochemical reaction of the battery is relatively slow, and the lead sulfate cannot be quickly converted into lead and lead dioxide during the charging process. This sluggish electrochemical reaction causes most of the charging activity to occur on the plate, resulting in an increase in the external state of charge, forming an artificially high open circuit voltage, which is unstable and not the current real voltage of the battery. That is, the battery has surface charge. When the battery has surface charge, it will affect the measurement of battery SoC, CCA and other parameters, and then affect the judgment of battery performance. Therefore, it is necessary to ensure that there is no surface charge on the storage battery 200 before testing.
所述检测设备100与蓄电池200电连接,例如,可通过开尔文连接器201连接蓄电池200的正负极。所述检测设备100用于测量蓄电池200的电学参数,所述电学参数包括电压、电流等基础参数,还可以包括电压、电流衍生出的参数,例如SOC和CCA等参数。所述检测设备100,获取所述电学参数,再结合预设算法,首先确定蓄电池200是否存在表面电荷,对存在表面电荷的蓄电池200进行表面电荷消除,然后再进行电池检测。The detection device 100 is electrically connected to the battery 200 , for example, the positive and negative electrodes of the battery 200 can be connected through a Kelvin connector 201 . The detection device 100 is used to measure the electrical parameters of the battery 200 . The electrical parameters include basic parameters such as voltage and current, and may also include parameters derived from voltage and current, such as parameters such as SOC and CCA. The detection device 100 obtains the electrical parameters, and combines with a preset algorithm to first determine whether the battery 200 has surface charge, remove the surface charge of the battery 200 with surface charge, and then perform battery detection.
本发明实施例提供了一种应用于上述检测设备100的车辆蓄电的检测方法,该方法可被上述检测设备100执行,请参阅图2,该方法400包括:An embodiment of the present invention provides a method for detecting vehicle power storage applied to the detection device 100. The method can be executed by the detection device 100. Please refer to FIG. 2. The method 400 includes:
步骤410:确定待测蓄电池是否存在表面电荷,若存在,则执行步骤420。Step 410 : Determine whether the battery to be tested has surface charge, and if so, go to Step 420 .
步骤420:则控制所述待测蓄电池按照第一预设放电条件进行放电,以消除所述待测蓄电池的表面电荷。Step 420: Control the battery to be tested to discharge according to the first preset discharge condition, so as to eliminate the surface charge of the battery to be tested.
步骤430:对消除表面电荷后的待测蓄电池进行电池检测,获得检测结果。Step 430: Perform a battery test on the battery to be tested after the surface charge has been eliminated to obtain a test result.
首先,在步骤410中,对表面电荷进行检测,可根据所述待测蓄电池的电学参数,可判断出是否存在表面电荷。First, in step 410, the surface charge is detected, and it can be determined whether there is surface charge according to the electrical parameters of the battery to be tested.
为了消除所述待测蓄电池的表面电荷,在步骤420中,控制所述待测蓄电池按照第一预设放电条件放电。其中,所述第一预设放电条件包括以第一预设放电电流持续放电第一预设时长以形成一个放电周期,按照间隔频率重复所述放电周期直至第二预设时长。例如,以100A持续放电100ms为一个放电周期,间隔1s重复所述放电周期,循环放电直至5min时停止,或者,以120A持续放电200ms为一个放电周期,间隔2s重复所述放电周期,循环放电直至6min。通过大电流间歇性放电一定时长,可快速消除堆积于所述待测蓄电池极板上的表面电荷,从而,后续放电,则能反应所述待测蓄电池的真实情况。In order to eliminate the surface charge of the battery to be tested, in step 420, the battery to be tested is controlled to discharge according to a first preset discharge condition. Wherein, the first preset discharge condition includes continuously discharging with a first preset discharge current for a first preset duration to form a discharge cycle, and repeating the discharge cycle according to an interval frequency until a second preset duration. For example, take 100A continuous discharge for 100ms as a discharge cycle, repeat the discharge cycle at 1s intervals, and stop the cycle discharge until 5min, or take 120A continuous discharge for 200ms as a discharge cycle, repeat the discharge cycle at 2s intervals, and cycle discharge until 6min. By intermittently discharging a large current for a certain period of time, the surface charge accumulated on the electrode plate of the battery to be tested can be quickly eliminated, so that subsequent discharge can reflect the real condition of the battery to be tested.
在一些实施例中,所述第一预设放电电流大于电流阈值,所述电流阈值可根据待测蓄电池的额定参数设置,通过预先设置额定参数与电流阈值的对应关系,结合额定参数,确定所述电流阈值。例如,当所述待测蓄电池的额定电池容量较大时,其存在的表面电荷也越多,则可采用较大的电流阈值,使得所述待测蓄电池以大于所述电流阈值的第一预设放电电流进行放电,即,通过大电流放电,可较快地消除表面电荷,也可节约放电时间,即缩短第二预设时长或增加间隔时间。In some embodiments, the first preset discharge current is greater than a current threshold, and the current threshold may be set according to the rated parameters of the battery to be tested, by presetting the corresponding relationship between the rated parameters and the current threshold, and combining the rated parameters to determine the the current threshold. For example, when the rated battery capacity of the battery to be tested is larger, the more surface charges it has, a larger current threshold can be used, so that the battery to be tested can run at a first pre-charge greater than the current threshold. By setting the discharge current to discharge, that is, by discharging with a large current, the surface charge can be quickly eliminated, and the discharge time can also be saved, that is, the second preset time period can be shortened or the interval time can be increased.
所述第一预设时长为一个放电周期内放电的持续时间。所述第一预设放电电流相对较大时,所述第一预设时长可相对较短。在一些实施例中,所述第一预设时长的时长单位为毫秒(ms),即毫秒级,例如可为100ms、150ms或200ms等。在一个放电周期内,放电时间短,可避免所述待测蓄电池产生大量的热,从而,在检测的过程中,不需要额外的散热装置。The first preset duration is the duration of discharge in one discharge cycle. When the first preset discharge current is relatively large, the first preset duration may be relatively short. In some embodiments, the duration unit of the first preset duration is milliseconds (ms), that is, the millisecond level, for example, it may be 100ms, 150ms, or 200ms. In one discharge cycle, the discharge time is short, which can prevent the battery to be tested from generating a large amount of heat, so that no additional heat dissipation device is required during the detection process.
所述第二预设时长为间歇放电的总时间,其大小与实际额定电池容量有关,额定电池容量越大,所述第二预设时长也越长。因此,可根据待测蓄电池的额定电池容量设置。另一方面,若所述第一预设放电电流大和/或间隔频率小,可缩短所述第二预设时长,若所述第一预设放电电流小和/或间隔频率大,则需要延长所述第二预设时长。值得说明的是,所述间隔频率应结合待测蓄电池放电过程中产生的热量确定,合理设置间隔频率使得待测蓄电池单次放电时,产生少量的热,不影响后续检测。The second preset duration is the total time of intermittent discharge, and its magnitude is related to the actual rated battery capacity. The larger the rated battery capacity, the longer the second preset duration. Therefore, it can be set according to the rated battery capacity of the battery to be tested. On the other hand, if the first preset discharge current is large and/or the interval frequency is small, the second preset duration can be shortened, and if the first preset discharge current is small and/or the interval frequency is large, it needs to be extended the second preset duration. It is worth noting that the interval frequency should be determined in combination with the heat generated during the discharge process of the battery under test, and the interval frequency should be reasonably set so that a small amount of heat is generated when the battery under test is discharged for a single time, which does not affect subsequent detection.
由此,通过以第一预设放电电流持续放电第一预设时长以形成一个放电周期,按照间隔频率重复所述放电周期直至第二预设时长的方式,综合调节第一预设放电电流、第一预设时长、间隔频率和第二预设时长,能快速有效消除待测蓄电池的表面电荷,产热少、效率高,不影响后续检测。Thus, by continuously discharging the first preset discharge current for a first preset duration to form a discharge cycle, and repeating the discharge cycle according to the interval frequency until the second preset duration, the first preset discharge current, The first preset duration, the interval frequency and the second preset duration can quickly and effectively eliminate the surface charge of the battery to be tested, with less heat generation and high efficiency, without affecting subsequent detection.
在消除待测蓄电池的表面电荷后,在步骤430中,对所述待测蓄电池进行电池检测,获得检测结果。其中,所述电池检测是指通过采集待测蓄电池的电 学参数,所述电学参数包括电压、电流等基础参数,以获得检测结果,例如荷电状态SOC、CCA或健康状态等,即所述电池检测包括了蓄电池维修保养过程中所有的检测项目。在一些实施例中,在检测前,还需向上述检测设备100输入所述待测蓄电池的电池特征,例如,待测蓄电池的类型、额定CCA、额定电压等,以方便获取检测结果。After the surface charge of the battery to be tested is eliminated, in step 430, battery detection is performed on the battery to be tested to obtain a detection result. The battery detection refers to collecting electrical parameters of the battery to be tested, including basic parameters such as voltage and current, to obtain detection results, such as state of charge SOC, CCA or state of health, etc., that is, the battery The inspection includes all inspection items in the battery maintenance process. In some embodiments, before the detection, the battery characteristics of the battery to be tested, such as the type of the battery to be tested, rated CCA, rated voltage, etc., need to be input to the detection device 100 to facilitate the acquisition of detection results.
所述电池检测不受表面电荷影响,提升了电池检测准确性,能够即时进行检测,不用长时间等待蓄电池稳定。The battery detection is not affected by the surface charge, which improves the battery detection accuracy, and can perform the detection in real time without waiting for the battery to stabilize for a long time.
在本实施例中,通过确定待测蓄电池是否存在表面电荷,若存在,则控制所述待测蓄电池按照第一预设放电条件进行放电,以消除所述待测蓄电池的表面电荷,对消除表面电荷后的待测蓄电池进行电池检测,获得检测结果。即,通过判断消除表面电荷,实现快速准确的电池检测,能抗表面电荷干扰,检测效率高。In this embodiment, it is determined whether the battery to be tested has surface charge, and if so, the battery to be tested is controlled to discharge according to the first preset discharge condition, so as to eliminate the surface charge of the battery to be tested. The battery to be tested after being charged is tested for the battery to obtain the test result. That is, by judging and eliminating the surface charge, fast and accurate battery detection can be realized, and the interference of the surface charge can be resisted, and the detection efficiency is high.
为了快速准确确定所述待测蓄电池是否存在表面电荷,在一些实施例中,请参阅图3,所述步骤410具体包括:In order to quickly and accurately determine whether the battery to be tested has surface charge, in some embodiments, referring to FIG. 3 , the step 410 specifically includes:
步骤411:获取待测蓄电池的初始电压。Step 411: Obtain the initial voltage of the battery to be tested.
所述初始电压为所述待测蓄电池放电前两端的静态电压staticV,可通过检测所述待测蓄电池放电前(即静态)处于断路时正负极两端的电压得到。可以理解的是,所述初始电压是在待测蓄电池处于冷却状态下采集到的两端断路电压,以避免蓄电池因放电产生的热量对初始电压的影响,从而,使得所述初始电压更加准确。The initial voltage is the static voltage staticV at both ends of the battery to be tested before discharge, which can be obtained by detecting the voltages at both ends of the positive and negative electrodes when the battery to be tested is in open circuit before discharge (ie, static state). It can be understood that the initial voltage is the open-circuit voltage at both ends collected when the battery to be tested is in a cooling state, so as to avoid the influence of the heat generated by the battery on the initial voltage, thereby making the initial voltage more accurate.
步骤413:获取所述待测蓄电池以第二预设放电条件放电的放电电压。Step 413: Acquire the discharge voltage of the battery to be tested under the second preset discharge condition.
所述放电电压是在所述待测蓄电池以第二预设放电条件进行放电的过程中采集到的所述待测蓄电池的正负极两端电压。The discharge voltage is the voltage between the positive and negative terminals of the battery to be tested collected during the process of discharging the battery to be tested under the second preset discharge condition.
其中,所述第二预设放电条件包括以第二预设放电电流放电第三预设时长。Wherein, the second preset discharge condition includes discharging with a second preset discharge current for a third preset time period.
所述第二预设放电电流可根据待测蓄电池的额定参数设置,例如通过预先设置额定参数与第二预设放电电流的对应关系,结合额定参数,确定所述第二预设放电电流。在一些实施例中,所述第二预设放电电流可根据所述待测蓄电池的额定电流而确定,例如所述预设放电电流小于所述额定电流,占所述额定电流的预设百分比。若所述额定电流较大时,则可减小所述预设百分比,以降低待测蓄电池放电产生的热量。可以理解的是,所述第二预设放电电流也可根据历史经验值人为设置,例如所述预设放电电流为30A、40A或50A等大电流,不同的电流抗噪能力不同,可根据抗噪需求自行设置。The second preset discharge current can be set according to the rated parameter of the battery to be tested, for example, by presetting the corresponding relationship between the rated parameter and the second preset discharge current, combined with the rated parameter, to determine the second preset discharge current. In some embodiments, the second preset discharge current may be determined according to the rated current of the battery to be tested, for example, the preset discharge current is less than the rated current and accounts for a preset percentage of the rated current. If the rated current is relatively high, the preset percentage can be reduced to reduce the heat generated by the discharge of the battery under test. It can be understood that the second preset discharge current can also be manually set according to historical experience values. For example, the preset discharge current is a large current such as 30A, 40A, or 50A. Different currents have different anti-noise capabilities. Noise needs to be set by yourself.
此外,为了使所述第二预设放电电流稳定至预设值,通过在所述检测设备100中设置第二预设放电电流的预设值,并根据第二预设放电电流与预先存储于检测设备100中的电流-电压信号关系表,输出电压信号,以控制所述待测蓄电池的放电电流等于所述第二预设放电电流,即所述检测设备100与所述待测蓄电池200的放电回路的电流等于所述第二预设放电电流。In addition, in order to stabilize the second preset discharge current to a preset value, a preset value of the second preset discharge current is set in the detection device 100, and the preset value of the second preset discharge current is The current-voltage signal relationship table in the detection device 100 outputs a voltage signal to control the discharge current of the battery under test to be equal to the second preset discharge current, that is, the relationship between the detection device 100 and the battery under test 200. The current of the discharge loop is equal to the second preset discharge current.
所述第三预设时长是指待测蓄电池以第二预设放电电流进行放电的持续时间。所述第二预设放电电流为大电流,所述第三预设时长较短。在一些实施例中,所述第三预设时长为毫秒级,例如50ms、100ms、150ms、200ms或500ms等。为了使得所述放电电压的采集不受待测蓄电池的启动干扰,在一些实施例中,所述第三预设时长大于或等于50ms,从而,可在所述待测蓄电池放电稳定后,对所述放电电压进行采集,不会因放电时间短而导致误差。此外,放电时间持续毫秒级,一方面,节省了检测时间,可快速确定所述待测蓄电池是否存在表面电荷,提高了检测效率,另一方面,放电时间短,可避免所述待测蓄电池产生大量的热,从而,在检测的过程中,不需要额外的散热装置。The third preset duration refers to the duration during which the battery to be tested is discharged at the second preset discharge current. The second preset discharge current is a large current, and the third preset duration is short. In some embodiments, the third preset duration is in the millisecond level, such as 50ms, 100ms, 150ms, 200ms, or 500ms. In order to prevent the collection of the discharge voltage from being disturbed by the start-up of the battery to be tested, in some embodiments, the third preset duration is greater than or equal to 50 ms, so that after the battery to be tested is discharged stably, the The above-mentioned discharge voltage is collected, and no error will be caused by the short discharge time. In addition, the discharge time lasts for milliseconds. On the one hand, it saves the detection time, and can quickly determine whether the battery to be tested has surface charge, which improves the detection efficiency. On the other hand, the short discharge time can avoid the occurrence of the battery to be tested. A large amount of heat, so that no additional heat sinks are required during the detection process.
为了使得所述放电电压更为准确合适,在一些实施例中,请参阅图4,所述步骤413具体包括:In order to make the discharge voltage more accurate and suitable, in some embodiments, referring to FIG. 4 , the step 413 specifically includes:
步骤4131:按照预设第一采样率采集所述待测蓄电池放电的多个第一电压。Step 4131: Collect a plurality of first voltages discharged from the battery under test according to a preset first sampling rate.
步骤4132:确定所述放电电压为所述多个第一电压中的最小值。Step 4132: Determine that the discharge voltage is the minimum value among the plurality of first voltages.
所述多个第一电压是按第一采样率,对所述放电电压在所述待测蓄电池放电的第三预设时长中进行采数而得到的。例如,在所述待测蓄电池放电的第三预设时长50ms内,以第一采样率1ms采集50个所述第一电压,并将50个所述第一电压中的最小值minV1作为所述放电电压。可以理解的是,确定所述放电电压为所述多个第一电压中的最小值,是为了便于后续评估所述待测蓄电池的电压恢复情况,以防止非正常较大的放电电压对电压恢复情况形成干扰,影响判断。The plurality of first voltages are obtained by sampling the discharge voltages in a third preset time period during which the battery under test is discharged at a first sampling rate. For example, within a third preset duration of 50ms when the battery to be tested is discharged, 50 first voltages are collected at a first sampling rate of 1ms, and the minimum value minV1 of the 50 first voltages is used as the discharge voltage. It can be understood that determining the discharge voltage to be the minimum value among the plurality of first voltages is to facilitate subsequent evaluation of the voltage recovery of the battery to be tested, so as to prevent abnormally large discharge voltages from causing voltage recovery. The situation interferes and affects judgment.
具体的,通过定时器的方式累计所述第三预设时长,当所述待测蓄电池的放电时间达到所述第三预设时长时,所述定时器达到设定的停止阈值,触发所述待测蓄电池停止放电。在所述第三预设时长内,即所述待测蓄电池放电的过程中,通过计数器的方式按预设第一采样率进行计数,例如,每隔所述预设第一采样率采一次数,直到所述计数器达到所述定时器中设定的停止阈值,则停止采数。在一些实施例中,在开启定时器和计数器之前,所述方法还包括:初始化所述检测设备100。Specifically, the third preset duration is accumulated by means of a timer, and when the discharge time of the battery to be tested reaches the third preset duration, the timer reaches a set stop threshold and triggers the The battery under test stops discharging. During the third preset time period, that is, during the discharge process of the battery to be tested, counting is performed at the preset first sampling rate by means of a counter, for example, the number of samplings is performed once every the preset first sampling rate. , until the counter reaches the stop threshold set in the timer, stop sampling. In some embodiments, before starting the timer and the counter, the method further includes: initializing the detection device 100 .
在本实施例中,通过采集所述待测蓄电池放电第三预设时长内的多个第一电压,并将所述多个第一电压中的最小值作为所述放电电压,方便后续能准确评估所述待测蓄电池的电压恢复情况,以防止非正常较大的放电电压对电压恢复情况形成干扰,影响判断。In this embodiment, by collecting a plurality of first voltages within a third preset time period of discharge of the battery to be tested, and using the minimum value of the plurality of first voltages as the discharge voltage, it is convenient for subsequent accurate Evaluate the voltage recovery situation of the battery to be tested, so as to prevent abnormally large discharge voltage from interfering with the voltage recovery situation and affecting judgment.
步骤415:获取所述待测蓄电池放电后的开路电压。Step 415: Obtain the open circuit voltage of the battery to be tested after discharge.
所述开路电压是在所述待测蓄电池以第二预设放电条件进行放电结束后采集到的所述待测蓄电池的正负极两端电压。可以理解的是,在一些实施例中,所述开路电压可以是在停止放电后的预设恢复时长内按照预设第二采样率采集到的,即所述开路电压包括在所述预设恢复时长内按照所述预设第二采样率采集所述待测蓄电池放电后的多个第二电压。例如,在所述待测蓄电池放电停 止后500ms(预设恢复时长)内,以第二采样率10ms采集50个所述第二电压。值得注意的是,为了符合蓄电池放电后的电压恢复特点,所述预设恢复时长可以大于或等于100ms,以使所述待测蓄电池有足够的恢复时长,所述预设恢复时长应小于1min,以防止采集到的所述多个第二电压(开路电压)为过度恢复后的电压,从而,使得所述开路电压更为准确。The open circuit voltage is the voltage across the positive and negative terminals of the battery to be tested collected after the battery to be tested is discharged under the second preset discharge condition. It can be understood that, in some embodiments, the open-circuit voltage may be collected at a preset second sampling rate within a preset recovery period after the discharge is stopped, that is, the open-circuit voltage is included in the preset recovery period. A plurality of second voltages after the battery under test is discharged are collected according to the preset second sampling rate within a time period. For example, within 500ms (preset recovery time) after the battery to be tested stops discharging, 50 pieces of the second voltage are collected at a second sampling rate of 10ms. It is worth noting that, in order to meet the characteristics of voltage recovery after battery discharge, the preset recovery time can be greater than or equal to 100ms, so that the battery to be tested has sufficient recovery time, the preset recovery time should be less than 1min, In order to prevent the collected second voltages (open circuit voltages) as voltages after excessive recovery, the open circuit voltages are more accurate.
在本实施例中,通过采集所述待测蓄电池放电后的多个第二电压,从而,所述开路电压包括多个第二电压,有益于后续准确评估所述待测蓄电池的电压恢复情况。In this embodiment, by collecting a plurality of second voltages after the battery under test is discharged, the open circuit voltage includes a plurality of second voltages, which is beneficial for subsequent accurate evaluation of the voltage recovery of the battery under test.
步骤417:根据所述初始电压、所述放电电压和所述开路电压,确定所述待测蓄电池是否存在表面电荷。Step 417: According to the initial voltage, the discharge voltage and the open circuit voltage, determine whether the battery to be tested has surface charge.
根据所述初始电压、所述放电电压和所述开路电压,可确定所述待测蓄电池的放电情况以及电压恢复情况。由于存在表面电荷的蓄电池具有虚高的开路电压,其放电情况和电压恢复情况会区别于不存在表面电荷的蓄电池,因此,可根据所述待测蓄电池的放电情况以及电压恢复情况,确定所述待测蓄电池是否存在表面电荷。即,从放电情况和电压恢复情况这两方面确定是否存在表面电荷,使得判断更为准确,减少了误判漏判。According to the initial voltage, the discharge voltage and the open-circuit voltage, the discharge condition and voltage recovery condition of the battery to be tested can be determined. Since the battery with surface charge has an artificially high open-circuit voltage, its discharge and voltage recovery will be different from those of the battery without surface charge. Therefore, according to the discharge and voltage recovery of the battery under test, the Whether the battery to be tested has surface charge. That is, whether there is a surface charge is determined from the two aspects of the discharge condition and the voltage recovery condition, which makes the judgment more accurate and reduces misjudgments and missed judgments.
在一些实施例中,所述方法410还包括:In some embodiments, the method 410 further includes:
步骤412:获取所述待测蓄电池的电池特征。Step 412: Acquire the battery characteristics of the battery to be tested.
所述电池特征是指蓄电池的特有属性,例如蓄电池的出厂参数、额定参数(例如额定电压)等。在一些实施例中,所述电池特征包括额定电池容量、电池类型中的至少一种。例如,当所述电池特征包括电池类型时,所述电池特征可以是AGM型电池、EFB型电池或Flooded型电池。当所述电池特征包括额定电池容量时,所述额定电池容量可以是容量区间,也可以是容量代表值,例如150Ah、140Ah、130Ah、120Ah等。当所述电池特征包括电池类型和额定电池容量时,所述电池特征是所述电池类型与额定电池容量的组合,例如,150Ah、140Ah、130Ah、120Ah的AGM型电池,依次类推,可将蓄电池的特有属性进行细化。The battery characteristics refer to the unique properties of the battery, such as factory parameters, rated parameters (such as rated voltage) of the battery, and the like. In some embodiments, the battery characteristics include at least one of rated battery capacity, battery type. For example, when the battery feature includes a battery type, the battery feature may be an AGM-type battery, an EFB-type battery, or a Flooded-type battery. When the battery characteristic includes a rated battery capacity, the rated battery capacity may be a capacity interval or a capacity representative value, such as 150Ah, 140Ah, 130Ah, 120Ah, and the like. When the battery characteristics include battery type and rated battery capacity, the battery characteristics are the combination of the battery type and the rated battery capacity, for example, 150Ah, 140Ah, 130Ah, 120Ah AGM type batteries, and so on. specific properties of .
基于所述电池特征,在一些实施例中,请参阅图5,所述步骤417具体包括:Based on the battery characteristics, in some embodiments, referring to FIG. 5 , the step 417 specifically includes:
步骤4171:根据所述初始电压和所述放电电压,确定所述待测蓄电池的压降。Step 4171: Determine the voltage drop of the battery under test according to the initial voltage and the discharge voltage.
所述待测蓄电池的压降deltaV为所述初始电压staticV与所述放电电压的差值。可以理解的是,所述放电电压可以为上述多个第一电压中的最小值minV1,即,deltaV=staticV-minV1,从而,可获取最大的压降deltaV。The voltage drop deltaV of the battery to be tested is the difference between the initial voltage staticV and the discharge voltage. It can be understood that, the discharge voltage may be the minimum value minV1 among the above-mentioned multiple first voltages, that is, deltaV=staticV−minV1, so that the maximum voltage drop deltaV can be obtained.
步骤4172:根据所述待测蓄电池的所述开路电压和所述放电电压,确定所述待测蓄电池的电压恢复参数。Step 4172: Determine the voltage recovery parameter of the battery to be tested according to the open circuit voltage and the discharge voltage of the battery to be tested.
所述电压恢复参数是表征蓄电池放电后电压恢复情况的参数,例如电压恢复的快慢以及电压恢复的程度等。根据所述待测蓄电的所述开路电压(放电后 的两端电压)以及所述放电电压,即可确定所述待测蓄电池的电压恢复的快慢以及电压恢复的程度(电压恢复参数)。The voltage recovery parameter is a parameter representing the voltage recovery condition of the battery after discharge, such as the speed of voltage recovery and the degree of voltage recovery. According to the open-circuit voltage (voltage at both ends after discharge) and the discharge voltage of the battery to be measured, the speed of voltage recovery and the degree of voltage recovery (voltage recovery parameter) of the battery to be measured can be determined.
在一些实施例中,所述电压恢复参数包括电压恢复斜率和恢复电压中的至少一种。即,可以用电压恢复斜率表征蓄电池放电后电压恢复情况,在此实施例中,是通过电压恢复的快慢来表征蓄电池放电后电压恢复情况。也可以用恢复电压表征蓄电池放电后电压恢复情况,在此实施例中,是通过电压恢复的程度来表征蓄电池放电后电压恢复情况。可以理解的是,在一些实施例中,也可采用电压恢复斜率和恢复电压同时表征蓄电池放电后电压恢复情况。In some embodiments, the voltage recovery parameter includes at least one of a voltage recovery slope and a recovery voltage. That is, the voltage recovery slope of the battery after discharge can be used to represent the voltage recovery situation of the battery. In this embodiment, the voltage recovery situation after the battery discharge is characterized by the speed of the voltage recovery. The recovery voltage can also be used to characterize the voltage recovery after the battery is discharged. In this embodiment, the voltage recovery after the battery is discharged is represented by the degree of voltage recovery. It can be understood that, in some embodiments, the voltage recovery slope and the recovery voltage can also be used to simultaneously characterize the voltage recovery after the battery is discharged.
为了确定所述电压恢复斜率和/或所述恢复电压,在一些实施例中,请参阅图6,所述步骤4172包括以下步骤41721和步骤41722至少之一:In order to determine the voltage recovery slope and/or the recovery voltage, in some embodiments, referring to FIG. 6 , the step 4172 includes at least one of the following steps 41721 and 41722:
步骤41721:根据位于所述预设恢复时长中间段内的第二电压、放电电压以及所述第二电压对应的恢复时长,确定所述待测蓄电池的电压恢复斜率。Step 41721: Determine the voltage recovery slope of the battery to be tested according to the second voltage, the discharge voltage and the recovery duration corresponding to the second voltage in the middle section of the preset recovery duration.
所述位于所述预设恢复时长中间段内的第二电压是指在所述待测蓄电池放电停止后采集到的、并位于所述预设恢复时长中间段的两端电压。所述预设恢复时长中间段是指恢复一定时间后至恢复结束前的时间段。所述第二电压对应的恢复时长是指所述第二电压被采集时的时间与放电截止时的时间差。The second voltage located in the middle section of the preset recovery period refers to a voltage across both ends that is collected after the discharge of the battery to be tested stops and is located in the middle section of the preset recovery period. The middle section of the preset recovery duration refers to the time period after the recovery for a certain period of time to the end of the recovery. The recovery time period corresponding to the second voltage refers to the time difference between the time when the second voltage is collected and the time when the discharge is terminated.
例如,当所述预设恢复时长为500ms时,可取位于所述预设恢复时长20%-80%时段的第二电压,用于确定电压恢复斜率。例如,取停止放电后100ms对应的第二电压,则电压恢复斜率s为100ms时的第二电压与放电电压的差值,比上所述第二电压对应的恢复时长(100ms),即电压恢复斜率s=(100ms时的第二电压-放电电压minV1)/100。可以理解的是,所述中间段的范围也可以是30%-70%等,具体范围可根据实际放电情况而定,能确定在所述中间段内,所述蓄电池处于电压恢复期即可。For example, when the preset recovery period is 500ms, the second voltage may be selected within a period of 20%-80% of the preset recovery period to determine the voltage recovery slope. For example, taking the second voltage corresponding to 100ms after the discharge is stopped, the difference between the second voltage and the discharge voltage when the voltage recovery slope s is 100ms is longer than the recovery time (100ms) corresponding to the second voltage, that is, the voltage recovery Slope s=(second voltage at 100ms-discharge voltage minV1)/100. It can be understood that the range of the middle section can also be 30%-70%, and the specific range can be determined according to the actual discharge situation. It can be determined that the battery is in the voltage recovery period within the middle section.
在本实施例中,取中间段的第二电压,计算恢复斜率,可进一步确定所述第二电压为电压恢复期的电压,从而,使得所述恢复斜率更为准确,避免了因电压恢复期前段和尾段电压恢复不稳定而造成的误差。In this embodiment, by taking the second voltage in the middle section and calculating the recovery slope, it can be further determined that the second voltage is the voltage in the voltage recovery period, so that the recovery slope is more accurate, and the recovery slope is avoided due to the voltage recovery period. Error caused by unstable voltage recovery of the front and rear segments.
步骤41722:根据所述多个第二电压中的最大值与所述放电电压,确定所述恢复电压。Step 41722: Determine the recovery voltage according to the maximum value of the plurality of second voltages and the discharge voltage.
所述恢复电压是指放电结束后相对于放电电压的恢复值,即放电后的电压与放电电压的差值。将所述多个第二电压中的最大值maxV2与所述放电电压的差作为所述恢复电压,用于表征电压的恢复程度。可以理解的是,为了使得所述恢复电压更为准确,所述放电电压为上述多个第一电压中的最小值minV1,即可得到最大的恢复电压maxV,即maxV=(maxV2-minV1)。可以理解的是,根据蓄电池电压恢复特征,在所述预设恢复时长内,随着恢复时间增加,所述第二电压也越大,从而,所述多个第二电压中的最大值maxV2可为所述预设恢复时长截止时的第二电压,例如,当所述预设恢复时长为500ms时,所述maxV2为500ms时的第二电压。The recovery voltage refers to the recovery value relative to the discharge voltage after the discharge ends, that is, the difference between the voltage after the discharge and the discharge voltage. The difference between the maximum value maxV2 of the plurality of second voltages and the discharge voltage is used as the recovery voltage to characterize the degree of recovery of the voltage. It can be understood that, in order to make the recovery voltage more accurate, the discharge voltage is the minimum value minV1 among the plurality of first voltages, and the maximum recovery voltage maxV can be obtained, that is, maxV=(maxV2-minV1). It can be understood that, according to the battery voltage recovery feature, within the preset recovery time period, as the recovery time increases, the second voltage is also larger, so that the maximum value maxV2 among the plurality of second voltages can be is the second voltage when the preset recovery duration is cut off, for example, when the preset recovery duration is 500ms, the maxV2 is the second voltage at 500ms.
在此实施例中,取所述多个第二电压中的最大值,计算恢复电压,可使得 所述恢复电压更加准确,以防止因蓄电池电压恢复节奏不同而带来的误差。例如,有的蓄电池在恢复前期恢复快,恢复后期恢复慢,有的蓄电池可能在恢复前期恢复慢,恢复后期恢复快,若取某一恢复时间对应的第二电压,则会带来误差,不能真正反映蓄电池的电压恢复情况,而,采用所述多个第二电压中的最大值maxV2,则避免了这一误差,能准确反映蓄电池的电压恢复情况。In this embodiment, taking the maximum value of the plurality of second voltages and calculating the recovery voltage can make the recovery voltage more accurate, so as to prevent errors caused by different battery voltage recovery rhythms. For example, some batteries recover quickly in the early stage of recovery and slow in the later stage of recovery. Some batteries may recover slowly in the early stage of recovery and fast in the later stage of recovery. If the second voltage corresponding to a certain recovery time is taken, it will bring errors and cannot The voltage recovery of the battery can be truly reflected, and the maximum value maxV2 among the plurality of second voltages is used to avoid this error and to accurately reflect the voltage recovery of the battery.
步骤4173:根据所述待测蓄电池的所述电池特征、所述压降、所述电压恢复参数和预设映射关系,确定所述待测蓄电池是否存在表面电荷。Step 4173: Determine whether the battery to be tested has surface charge according to the battery characteristics, the voltage drop, the voltage recovery parameter and the preset mapping relationship of the battery to be tested.
其中,所述预设映射关系是预先建立的,所述预设映射关系包括电池特征与电压参数的对应关系,所述电压参数是将采样蓄电池按照所述预设放电条件得到的电压参数确定的,所述电压参数包括压降和电压恢复参数,所述采样蓄电池为不存在表面电荷的蓄电池。Wherein, the preset mapping relationship is established in advance, and the preset mapping relationship includes a corresponding relationship between battery characteristics and voltage parameters, and the voltage parameters are determined by voltage parameters obtained from the sampling battery according to the preset discharge conditions , the voltage parameters include voltage drop and voltage recovery parameters, and the sampling battery is a battery without surface charge.
在所述预设映射关系中,每一电池特征均具有与电压参数的对应关系,例如,当所述电池特征包括额定电池容量时,150Ah、140Ah、130Ah、120Ah等额定电池容量的蓄电池均有各自对应的电压参数。从而,当确定所述待测蓄电池的所述电池特征,在所述预设映射关系中查找出于所述待测蓄电池的电池特征对应的电池特征后,即可获取相应的电压参数。In the preset mapping relationship, each battery feature has a corresponding relationship with a voltage parameter. For example, when the battery feature includes a rated battery capacity, batteries with rated battery capacities such as 150Ah, 140Ah, 130Ah, and 120Ah have corresponding voltage parameters. Therefore, when the battery characteristics of the battery to be tested are determined, and the battery characteristics corresponding to the battery characteristics of the battery to be tested are searched in the preset mapping relationship, corresponding voltage parameters can be obtained.
所述电压参数是采样蓄电池按照所述预设放电条件得到的电压参数确定的,所述电压参数包括压降和电压恢复参数,所述采样蓄电池为不存在表面电荷的蓄电池。所述采样蓄电池不存在表面电荷,其电压参数可作为判断的参考。可以理解的是,在对所述采样蓄电池进行采集电压参数前,可以先对所述采样蓄电池执行消除表面电荷的操作,从而,确保所述采样蓄电池不存在表面电荷,使得所述电压参数具有判断的参考性。The voltage parameter is determined by a voltage parameter obtained by the sampling battery according to the preset discharge condition, the voltage parameter includes a voltage drop and a voltage recovery parameter, and the sampling battery is a battery without surface charge. The sampling battery has no surface charge, and its voltage parameter can be used as a reference for judgment. It can be understood that, before collecting the voltage parameter of the sampling battery, the operation of eliminating the surface charge can be performed on the sampling battery, so as to ensure that the sampling battery does not have surface charge, so that the voltage parameter can be judged. reference.
在构建所述预设映射关系时,将采样蓄电池按所述电池特征进行分类,可根据步骤411-步骤415获取采样蓄电池的初始电压、放电电压以及放电后的开路电压,以及根据步骤4171和步骤4172,计算出所述采样蓄电池的电压参数(压降和电压恢复参数),并将所述采样蓄电池的电压参数记录于所述预设映射关系中。When constructing the preset mapping relationship, the sampling battery is classified according to the battery characteristics, and the initial voltage, discharge voltage, and open-circuit voltage after discharge of the sampling battery can be obtained according to steps 411 to 415 , and according to steps 4171 and 415 4172. Calculate the voltage parameters (voltage drop and voltage recovery parameters) of the sampling battery, and record the voltage parameters of the sampling battery in the preset mapping relationship.
从而,在所映射关系中,获取与所述待测蓄电池的电池特征对应的电压参数(压降和电压恢复参数)后,即可通过将所述待测蓄电池的压降、电压恢复参数与对应的压降、电压恢复参数进行对比分析,确定所述待测蓄电池是否存在表面电荷。Therefore, in the mapped relationship, after obtaining the voltage parameters (voltage drop and voltage recovery parameters) corresponding to the battery characteristics of the battery to be tested, the voltage drop and voltage recovery parameters of the battery to be tested can be compared with the corresponding voltage drop and voltage recovery parameters. The voltage drop and voltage recovery parameters are compared and analyzed to determine whether the battery to be tested has surface charge.
在本实施例中,针对每一电池特征,根据所述待测蓄电池的所述压降、所述电压恢复参数与不存在表面电荷的相应的采样蓄电池的压降、电压恢复参数,能快速准确确定待测蓄电池是否存在表面电荷。In this embodiment, for each battery feature, according to the voltage drop of the battery to be tested, the voltage recovery parameter and the voltage drop and voltage recovery parameter of the corresponding sampling battery without surface charge, it can be quickly and accurately Determine whether the battery under test has surface charge.
具体的,在一些实施例中,请参阅图7,所述步骤4173进一步包括:Specifically, in some embodiments, referring to FIG. 7 , the step 4173 further includes:
步骤41731a:确定所述预设映射关系中与所述电池特征对应的电压参数。 Step 41731a: Determine the voltage parameters corresponding to the battery characteristics in the preset mapping relationship.
通过电池特征匹配,在所述预设映射关系中找出与所述待测蓄电池的电池特征对应的电压参数,所述电压参数包括压降和电压恢复参数,即进一步确定 与所述待测蓄电池对应的压降和电压恢复参数。Through the matching of battery characteristics, the voltage parameters corresponding to the battery characteristics of the battery to be tested are found in the preset mapping relationship, and the voltage parameters include voltage drop and voltage recovery parameters. Corresponding voltage drop and voltage recovery parameters.
步骤41732a:确定所述待测蓄电池的压降是否大于所述电压参数中的压降,若为是,则执行步骤41733a。 Step 41732a: Determine whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, and if so, go to Step 41733a.
步骤41733a:则确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数,若为是,则执行步骤41734a,否则执行步骤41735a。 Step 41733a: determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters, if yes, perform step 41734a, otherwise, perform step 41735a.
步骤41734a:则确定所述待测蓄电池存在表面电荷。 Step 41734a: It is then determined that the battery to be tested has surface charge.
步骤41735a:则确定所述待测蓄电池不存在表面电荷。 Step 41735a: It is determined that the battery to be tested has no surface charge.
若所述待测蓄电池的压降大于所述电压参数中压降,则说明所述待测蓄电池存在较高的初始电压,有可能为虚高的初始电压,因此,需要进一步结合电压恢复情况进行判断,即确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数。若所述待测蓄电池的电压恢复参数小于所述电压参数中的电压恢复参数,即电压恢复斜率小于相应的采样蓄电池的电压恢复斜率,说明所述待测蓄电池的电压恢复慢和/或,恢复电压小于相应的采样蓄电池的恢复电压,说明电压恢复程度低,从而,可确定所述待测蓄电池存在表面电荷,否则,确定所述待测蓄电池不存在表面电荷。If the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, it means that the battery to be tested has a relatively high initial voltage, which may be an artificially high initial voltage. Judgment is to determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters. If the voltage recovery parameter of the battery under test is smaller than the voltage recovery parameter in the voltage parameters, that is, the voltage recovery slope is smaller than the voltage recovery slope of the corresponding sampling battery, it means that the voltage recovery of the battery under test is slow and/or, the recovery If the voltage is lower than the recovery voltage of the corresponding sampling battery, it indicates that the voltage recovery degree is low, so that it can be determined that the battery to be tested has surface charge; otherwise, it is determined that the battery to be tested has no surface charge.
在本实施例中,通过控制所述待测蓄电池以预设放电条件放电,确定所述待测蓄电池的压降、电压恢复参数,然后,根据所述待测蓄电池的电池特征、压降、电压恢复参数和预设映射关系,即可快速准确地判断出待测蓄电池是否存在表面电荷,从而,有益于蓄电池后期检测的准确性。也即,从放电情况和电压恢复情况这两方面确定是否存在表面电荷,使得判断更为准确,减少了误判漏判。In this embodiment, the voltage drop and voltage recovery parameters of the battery to be tested are determined by controlling the battery to be tested to discharge under preset discharge conditions, and then, according to the battery characteristics, voltage drop, and voltage of the battery to be tested By restoring the parameters and the preset mapping relationship, it is possible to quickly and accurately determine whether the battery to be tested has surface charge, which is beneficial to the accuracy of the later detection of the battery. That is, whether there is a surface charge is determined from the two aspects of the discharge condition and the voltage recovery condition, which makes the judgment more accurate and reduces misjudgments and missed judgments.
为了使所述预设映射关系更加准确,考虑到蓄电池的初始电压对电压参数的影响,在一些实施例中,所述预设映射关系包括初始电压、电池特征与电压参数的对应关系。如表1所示,其示出了所述预设映射关系的一种方式,以10Ah为间隔选取采样蓄电池,所述采样蓄电池的额定电压为12V,在测试电压8V-13.1V的范围内,以0.5V为间隔选取测试电压,在一个测试电压下,根据步骤步骤411-步骤415,测量该测试电压下的初始电压、放电电压和开路电压,根据步骤4171和步骤4172,计算获得电压参数(压降deltaV、电压恢复斜率s和恢复电压maxV)并记录。例如,针对电池特征为150Ah的采样蓄电池,先放电到8V,根据步骤411-步骤415,测量该测试电压下的初始电压、放电电压和开路电压,根据步骤4171和步骤4172,计算获得电压参数(压降deltaV、电压恢复斜率s和恢复电压maxV)并记录,然后进行恒流冲电,使得采样蓄电池电压上升至下一个测试电压(例如8.5V),立刻重复上述操作,记录该测试电压下的电压参数(压降deltaV、电压恢复斜率s和恢复电压maxV)。依次类推,针对不同电池特征,以上述相同的方式,完成所述预设映射关系的建立。In order to make the preset mapping relationship more accurate, considering the influence of the initial voltage of the battery on the voltage parameter, in some embodiments, the preset mapping relationship includes the corresponding relationship between the initial voltage, battery characteristics and voltage parameters. As shown in Table 1, which shows a method of the preset mapping relationship, sampling batteries are selected at intervals of 10Ah, the rated voltage of the sampling batteries is 12V, and within the range of the test voltage 8V-13.1V, Take 0.5V as an interval to select the test voltage, under a test voltage, according to steps 411-415, measure the initial voltage, discharge voltage and open-circuit voltage under the test voltage, according to steps 4171 and 4172, calculate and obtain the voltage parameter ( Voltage drop deltaV, voltage recovery slope s and recovery voltage maxV) and recorded. For example, for a sampling battery with a battery characteristic of 150Ah, first discharge it to 8V, according to steps 411 to 415, measure the initial voltage, discharge voltage and open circuit voltage under the test voltage, according to steps 4171 and 4172, calculate and obtain the voltage parameters ( Voltage drop deltaV, voltage recovery slope s and recovery voltage maxV) and record, and then perform constant current charging, so that the sampling battery voltage rises to the next test voltage (for example, 8.5V), repeat the above operation immediately, and record the test voltage. Voltage parameters (voltage drop deltaV, voltage recovery slope s and recovery voltage maxV). By analogy, for different battery characteristics, the establishment of the preset mapping relationship is completed in the same manner as described above.
表1预设映射关系Table 1 Default mapping relationship
Figure PCTCN2021105981-appb-000001
Figure PCTCN2021105981-appb-000001
Figure PCTCN2021105981-appb-000002
Figure PCTCN2021105981-appb-000002
值得说明的是,所述区间间隔还可以是其它值,例如0.3V、0.4V或0.6V等,具体可根据实际经验人为设定。所述测试电压范围还可以是其它区间值,例如20V-25V等,具体可根据采样蓄电池的额定电压而定。It is worth noting that the interval can also be other values, such as 0.3V, 0.4V, or 0.6V, etc., which can be artificially set according to actual experience. The test voltage range may also be other interval values, such as 20V-25V, etc., which may be determined according to the rated voltage of the sampling battery.
值得说明的是,所述预设映射关系中,所述电压恢复参数包括电压恢复斜率s和恢复电压maxV中的至少一种即可,表1中的预设映射关系仅仅为示例性说明。It should be noted that, in the preset mapping relationship, the voltage recovery parameter only needs to include at least one of the voltage recovery slope s and the recovery voltage maxV, and the preset mapping relationship in Table 1 is only an exemplary illustration.
在本实施例中,请参阅图8,所述步骤4173具体包括:In this embodiment, referring to FIG. 8 , the step 4173 specifically includes:
步骤41731b:确定所述预设映射关系中与所述待测蓄电池的所述初始电压、所述电池特征对应的电压参数。 Step 41731b: Determine the voltage parameters corresponding to the initial voltage of the battery to be tested and the battery characteristics in the preset mapping relationship.
通过初始电压、电池特征匹配,在所述预设映射关系中找出与所述初始电压、所述电池特征对应的电压参数。例如,若所述待测蓄电池的初始电压为12.3V,电池额定容量为150Ah,由初始电压12.3V定位到电压区间[12.0,12.5),即表1中第3行,由电池额定容量为150Ah定位到表1中第5列-7列,所述表中第5列-7列依次记录有对应的电压参数(deltaV0,s0,maxV0)。By matching the initial voltage and the battery characteristics, the voltage parameters corresponding to the initial voltage and the battery characteristics are found in the preset mapping relationship. For example, if the initial voltage of the battery to be tested is 12.3V and the rated capacity of the battery is 150Ah, the initial voltage of 12.3V is positioned to the voltage range [12.0, 12.5), that is, the third row in Table 1, the rated capacity of the battery is 150Ah Locate to columns 5-7 in Table 1, where the corresponding voltage parameters (deltaV0, s0, maxV0) are recorded in sequence in columns 5-7 in the table.
步骤41732b:确定所述待测蓄电池的压降是否大于所述电压参数中的压降,若为是,则执行步骤4733b。 Step 41732b: Determine whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, and if so, go to Step 4733b.
步骤41733b:则确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数,若为是,则执行步骤41734b,否则,执行步骤41735b。 Step 41733b: determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters, if yes, execute step 41734b, otherwise, execute step 41735b.
步骤41734b:则确定所述待测蓄电池存在表面电荷。 Step 41734b: determine that the battery to be tested has surface charge.
步骤41735b:则确定所述待测蓄电池不存在表面电荷。 Step 41735b: It is determined that the battery to be tested has no surface charge.
若所述待测蓄电池的压降大于所述电压参数中压降,则说明所述待测蓄电池存在较高的初始电压,有可能为虚高的初始电压,因此,需要进一步结合电 压恢复情况进行判断,即确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数。若所述待测蓄电池的电压恢复参数小于所述电压参数中的电压恢复参数,即电压恢复斜率小于相应的采样蓄电池的电压恢复斜率,说明所述待测蓄电池的电压恢复慢和/或,恢复电压小于相应的采样蓄电池的恢复电压,说明电压恢复程度低,从而,可确定所述待测蓄电池存在表面电荷,否则,确定所述待测蓄电池不存在表面电荷。If the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter, it means that the battery to be tested has a relatively high initial voltage, which may be an artificially high initial voltage. Judgment is to determine whether the voltage recovery parameter of the battery to be tested is smaller than the voltage recovery parameter in the voltage parameters. If the voltage recovery parameter of the battery under test is smaller than the voltage recovery parameter in the voltage parameters, that is, the voltage recovery slope is smaller than the voltage recovery slope of the corresponding sampling battery, it means that the voltage recovery of the battery under test is slow and/or, the recovery If the voltage is lower than the recovery voltage of the corresponding sampling battery, it indicates that the voltage recovery degree is low, so that it can be determined that the battery to be tested has surface charge; otherwise, it is determined that the battery to be tested has no surface charge.
例如,在步骤41731b的例子中,将所述待测蓄电池的压降deltaV0与对应的deltaV作比较,当deltaV0<deltaV时,则将所述待测蓄电池的电压恢复斜率s0与对应的s作比较,和/或,将所述待测蓄电池的恢复电压maxV0与对应的maxV作比较,若s0<s和/或maxV0<maxV,则确定所述所述待测蓄电池存在表面电荷,否则,确定所述待测蓄电池不存在表面电荷。For example, in the example of step 41731b, compare the voltage drop deltaV0 of the battery under test with the corresponding deltaV, and when deltaV0<deltaV, compare the voltage recovery slope s0 of the battery under test with the corresponding s , and/or, compare the recovery voltage maxV0 of the battery to be tested with the corresponding maxV, if s0<s and/or maxV0<maxV, then determine that the battery to be tested has surface charge, otherwise, determine that the battery to be tested has surface charge The battery to be tested has no surface charge.
在本实施例中,通过控制所述待测蓄电池以预设放电条件放电,确定所述待测蓄电池的压降、电压恢复参数,然后,根据所述待测蓄电池的电池特征、初始电压、压降、电压恢复参数和预设映射关系,即可快速准确地判断出待测蓄电池是否存在表面电荷,从而,有益于蓄电池后期检测的准确性。也即,基于电池特征和初始电压,从放电情况和电压恢复情况这两方面确定是否存在表面电荷,使得判断更为准确,减少了误判漏判。In this embodiment, the voltage drop and voltage recovery parameters of the battery to be tested are determined by controlling the battery to be tested to discharge under preset discharge conditions, and then, according to the battery characteristics, initial voltage, voltage of the battery to be tested Drop, voltage recovery parameters and preset mapping relationship can quickly and accurately determine whether the battery to be tested has surface charge, which is beneficial to the accuracy of the later detection of the battery. That is, based on the characteristics of the battery and the initial voltage, it is determined from the two aspects of the discharge condition and the voltage recovery condition whether there is a surface charge, which makes the judgment more accurate and reduces misjudgments and missed judgments.
本发明实施例中车辆蓄电池的检测方法,对待测蓄电池的表面电荷进行检测和消除,然后,再进行电池检测。因此,适用于任何合适的可以检测并消除表面电荷的检测设备,例如,以下本发明实施例中的电池检测设备。In the detection method of the vehicle battery in the embodiment of the present invention, the surface charge of the battery to be tested is detected and eliminated, and then the battery is detected. Therefore, it is applicable to any suitable detection device that can detect and eliminate surface charges, for example, the battery detection device in the following embodiments of the present invention.
请参阅图9,为本发明实施例提供的一种电池检测设备的电路结构示意图。如图9所示,所述电池检测设备100与待测蓄电池200电连接,电池检测设备100包括放电电路10、电压采样电路20以及控制器30。Please refer to FIG. 9 , which is a schematic diagram of a circuit structure of a battery detection device according to an embodiment of the present invention. As shown in FIG. 9 , the battery detection device 100 is electrically connected to the battery to be tested 200 , and the battery detection device 100 includes a discharge circuit 10 , a voltage sampling circuit 20 and a controller 30 .
如图10所示,所述电池检测设备100包括第一连接端101、第二连接端102、第三连接端103和第四连接端104,所述第一连接端101、所述第二连接端102、所述第三连接端103和所述第四连接端104分别用于连接所述待测蓄电池。在本实施例中,所述第一连接端101和所述第二连接端102均与所述待测蓄电池200的正极电连接,所述第三连接端103和所述第四连接端104均与所述待测蓄电池200的负极电连接。在一些实施例中,所述第一连接端101、第二连接端102、第三连接端103和第四连接端104也可为开尔文连接器,即,所述电池检测设备100通过所述开尔文连接器电连接所述待测蓄电池200,可消除布线,以及,消除当电流流过待测蓄电池100的正极或负极时因接触连接而产生的电阻。As shown in FIG. 10 , the battery detection device 100 includes a first connection end 101 , a second connection end 102 , a third connection end 103 and a fourth connection end 104 , the first connection end 101 , the second connection end 101 , the second connection end 104 The terminal 102 , the third connection terminal 103 and the fourth connection terminal 104 are respectively used to connect the battery to be tested. In this embodiment, the first connection end 101 and the second connection end 102 are both electrically connected to the positive electrode of the battery under test 200 , and the third connection end 103 and the fourth connection end 104 are both electrically connected It is electrically connected to the negative electrode of the battery to be tested 200 . In some embodiments, the first connection end 101 , the second connection end 102 , the third connection end 103 and the fourth connection end 104 can also be Kelvin connectors, that is, the battery testing device 100 passes through the Kelvin connectors. The connector electrically connects the battery under test 200 , which can eliminate wiring, and eliminate resistance generated by contact connection when current flows through the positive or negative electrode of the battery under test 100 .
对于上述放电电路10,通过所述第一连接端101和所述第四连接端104电连接所述待测蓄电池200,用于触发所述待测蓄电池200进行放电。当放电电路10处于导通状态时,所述放电电路10与所述待测蓄电池200形成放电回路,触发所述待测蓄电池100放电。For the above-mentioned discharge circuit 10, the battery under test 200 is electrically connected through the first connection end 101 and the fourth connection end 104, so as to trigger the battery under test 200 to discharge. When the discharge circuit 10 is in an on state, the discharge circuit 10 and the battery to be tested 200 form a discharge loop, triggering the battery to be tested 100 to discharge.
在其中一些实施例中,请参阅图10,所述放电电路10包括开关电路11、 负载12和电流采样电路13。In some of the embodiments, please refer to FIG. 10 , the discharge circuit 10 includes a switch circuit 11 , a load 12 and a current sampling circuit 13 .
所述开关电路11的第一端连接所述第一连接端104,所述开关电路11的第二端连接所述控制器30,所述开关电路11的第三端通过所述负载12连接所述第四连接端104,用于根据所述控制器30发送的电压信号,实现闭合或断开所述开关电路11、负载12和所述待测蓄电池200之间的放电回路,以及调节所述放电回路的导通程度。The first end of the switch circuit 11 is connected to the first connection end 104 , the second end of the switch circuit 11 is connected to the controller 30 , and the third end of the switch circuit 11 is connected to the controller 30 through the load 12 . The fourth connection terminal 104 is used to close or open the discharge circuit between the switch circuit 11, the load 12 and the battery to be tested 200 according to the voltage signal sent by the controller 30, and to adjust the The degree of conduction of the discharge circuit.
所述电流采样电路13的第一端接所述控制器30,所述电流采样电路13的第二端连接所述负载12,所述电流采样电路13用于检测所述开关电路11、负载12和所述待测蓄电池形200成的放电回路中的电流,即所述待测蓄电池200的放电电流。The first end of the current sampling circuit 13 is connected to the controller 30 , the second end of the current sampling circuit 13 is connected to the load 12 , and the current sampling circuit 13 is used to detect the switch circuit 11 and the load 12 The current in the discharge loop formed with the battery to be tested 200 is the discharge current of the battery to be tested 200 .
所述控制器30根据所述电流采样电路20检测的放电电流大小,调整所述开关电路11,以使所述待测蓄电池200以所述第二预设放电条件进行放电,其中,所述第二预设放电条件包括按照预第二设放电电流对所述待测蓄电池200放电第三预设时长。The controller 30 adjusts the switch circuit 11 according to the magnitude of the discharge current detected by the current sampling circuit 20, so that the battery to be tested 200 is discharged under the second preset discharge condition, wherein the first The two preset discharge conditions include discharging the battery under test 200 for a third preset time period according to a second preset discharge current.
在一些实施例中,请参阅图11,所述开关电路11包括MOS管Q和第一运算放大器U1,所述第一运算放大器U1的同相输入端连接所述控制器30(单片机U4的DAC端口),所述第一运算放大器U1的反相输入端连接所述MOS管Q的源极,所述第一运算放大器U1的输出端连接所述MOS管Q的栅极,所述MOS管Q的源极连接所述负载12的第一端,所述MOS管Q的漏极连接所述第一连接端101。所述负载12的第二端连接所述第四连接端104,并且所述第四连接端104与所述待测蓄电池200的负极电连接。In some embodiments, please refer to FIG. 11 , the switch circuit 11 includes a MOS transistor Q and a first operational amplifier U1 , and the non-inverting input end of the first operational amplifier U1 is connected to the controller 30 (the DAC port of the microcontroller U4 ) ), the inverting input terminal of the first operational amplifier U1 is connected to the source of the MOS transistor Q, the output terminal of the first operational amplifier U1 is connected to the gate of the MOS transistor Q, the The source is connected to the first terminal of the load 12 , and the drain of the MOS transistor Q is connected to the first connection terminal 101 . The second end of the load 12 is connected to the fourth connection end 104 , and the fourth connection end 104 is electrically connected to the negative electrode of the battery under test 200 .
当所述MOS管Q断开时,所述负载12的第一端的电压以及所述MOS管Q的源极电压均为所述待测蓄电池200的负极电压,也即,所述第一运算放大器U1的反相输入端输入所述负极电压。当所述控制器30发送第一电压信号至所述第一运算放大器U1的同相输入端时,所述第一运算放大器U1对所述第一电压信号和所述负极电压进行处理,输出第一驱动信号,至所述MOS管Q的栅极,从而所述MOS管Q的栅极和源极之间形成电压差VGS。其中,所述第一驱动信号的大小与所述第一电压信号的大小有关。通过调节所述第一电压信号,进一步调节所述第一驱动信号,使得所述电压差VGS大于所述MOS管Q的导通电压时,所述MOS管Q导通,所述放电回路产生电流,即所述待测蓄电池200开始放电。When the MOS transistor Q is disconnected, the voltage of the first terminal of the load 12 and the source voltage of the MOS transistor Q are both the negative voltage of the battery to be tested 200, that is, the first operation The negative voltage is input to the inverting input terminal of the amplifier U1. When the controller 30 sends a first voltage signal to the non-inverting input terminal of the first operational amplifier U1, the first operational amplifier U1 processes the first voltage signal and the negative voltage, and outputs a first The driving signal is sent to the gate of the MOS transistor Q, so that a voltage difference VGS is formed between the gate and the source of the MOS transistor Q. Wherein, the magnitude of the first driving signal is related to the magnitude of the first voltage signal. By adjusting the first voltage signal, the first driving signal is further adjusted, so that when the voltage difference VGS is greater than the turn-on voltage of the MOS transistor Q, the MOS transistor Q is turned on, and the discharge loop generates a current , that is, the battery under test 200 starts to discharge.
当所述MOS管Q导通时,放电电流流过所述负载12,所述负载12的第一端的电压升高,即所述负载12的第一端的电压相当于所述负载12的压降值,并将所述负载12的压降值作为压降信号发送至所述第一运算放大器U1的反相输入端。由于所述第一运算放大器U1的负反馈作用,所述第一运算放大器U1对所述第一电压信号和所述压降信号进行处理后,会输出一个稳定的第二驱动信号,至所述MOS管Q的栅极。在稳定的第二驱动信号的作用下,所述MOS管Q的导通程度一定,所述MOS管Q的通道内阻稳定,从而,可确保所述放电 回路中的放电电流稳定。此外,所述第二驱动信号的大小与所述控制器30发出的第一电压信号的大小有关,从而,可通过调节所述控制器30发出的第一电压信号,即可得到对应大小的稳定的放电电流,即得到所述第二预设放电电流。When the MOS transistor Q is turned on, the discharge current flows through the load 12 , and the voltage of the first end of the load 12 increases, that is, the voltage of the first end of the load 12 is equivalent to the voltage of the load 12 . The voltage drop value of the load 12 is sent to the inverting input terminal of the first operational amplifier U1 as a voltage drop signal. Due to the negative feedback effect of the first operational amplifier U1, after processing the first voltage signal and the voltage drop signal, the first operational amplifier U1 will output a stable second driving signal to the The gate of the MOS transistor Q. Under the action of the stable second driving signal, the conduction degree of the MOS transistor Q is certain, and the internal resistance of the channel of the MOS transistor Q is stable, so that the discharge current in the discharge loop can be ensured to be stable. In addition, the magnitude of the second driving signal is related to the magnitude of the first voltage signal sent by the controller 30, so that by adjusting the first voltage signal sent by the controller 30, the stability of the corresponding magnitude can be obtained. The discharge current is obtained, that is, the second preset discharge current is obtained.
在一些实施例中,所述负载12包括电阻,所述电阻的第一端电连接所述MOS管Q的源极,所述电阻的第二端电连接所述第四连接端104。所述电阻的阻值可根据实际情况而设定,例如所述电阻的阻值为10mΩ,从而,可使得所述待测蓄电池200的放电电流为大电流。In some embodiments, the load 12 includes a resistor, a first terminal of the resistor is electrically connected to the source of the MOS transistor Q, and a second terminal of the resistor is electrically connected to the fourth connection terminal 104 . The resistance value of the resistor can be set according to the actual situation, for example, the resistance value of the resistor is 10 mΩ, so that the discharge current of the battery to be tested 200 can be a large current.
在一些实施例中,所述电流采样电路13包括第二运算放大器U2,所述第二运算放大器U2的同相输入端连接所述负载12的第一端,所述第二运算放大器U2的反相输入端连接所述负载12的第二端,所述第二运算放大器U2的输出端连接所述控制器。从而,所述负载12的第一端电压输入所述第二运算放大器U2的同相端,所述负载12的第二端电压输入所述第二运算放大器U2的反相端,经所述第二运算放大器U2处理后,得到所述负载12两端的电压,发送给所述控制器30,所述控制器30根据所述负载12的阻值以及所述负载12两端的电压可确定流过所述负载12的电流,即所述放电回路中的放电电流。In some embodiments, the current sampling circuit 13 includes a second operational amplifier U2, the non-inverting input terminal of the second operational amplifier U2 is connected to the first terminal of the load 12, and the inverting phase of the second operational amplifier U2 The input terminal is connected to the second terminal of the load 12, and the output terminal of the second operational amplifier U2 is connected to the controller. Therefore, the voltage of the first terminal of the load 12 is input to the non-inverting terminal of the second operational amplifier U2, and the voltage of the second terminal of the load 12 is input to the inverting terminal of the second operational amplifier U2. After processing by the operational amplifier U2, the voltage across the load 12 is obtained and sent to the controller 30, and the controller 30 can determine the flow through the The current of the load 12 is the discharge current in the discharge circuit.
在一些实施例中,所述放电电路10还包括二级管D1,所述二级管D1的第一端连接所述第一连接端101,所述二级管D1的第二端连接所述MOS管Q的漏极,所述二级管D1用于防止所述放电电流倒灌回所述待测蓄电池200。当所述第一连接端101与所述待测蓄电池200的正极连接时,所述二级管D1的阳极连接所述第一连接端101,所述二级管D1的阴极连接所述MOS管Q的漏极,利用二级管D1的单向导电性,使得在所述放电电路中,放电电流始终从所述待测蓄电池200的正极经过所述MOS管Q、负载12,最后流回至所述待测蓄电池200的负极,防止电流倒灌,烧毁所述待测蓄电池200。In some embodiments, the discharge circuit 10 further includes a diode D1, a first end of the diode D1 is connected to the first connection end 101, and a second end of the diode D1 is connected to the The drain of the MOS transistor Q, the diode D1 is used to prevent the discharge current from flowing back into the battery under test 200 . When the first connection terminal 101 is connected to the positive electrode of the battery to be tested 200, the anode of the diode D1 is connected to the first connection terminal 101, and the cathode of the diode D1 is connected to the MOS transistor The drain of Q uses the unidirectional conductivity of the diode D1, so that in the discharge circuit, the discharge current always flows from the positive electrode of the battery to be tested 200 through the MOS transistor Q and the load 12, and finally flows back to The negative electrode of the battery to be tested 200 prevents current from flowing backwards and burns the battery to be tested 200 .
对于上述电压采样电路20,通过所述第二连接端102和所述第三连接端103电连接所述待测蓄电池200,用于检测所述待测蓄电池200两端的电压。当所述放电电路10处于断开状态时,所述电压采样电路20采集到的所述待测蓄电池200两端的电压为开路电压,当所述放电电路10处于连通状态时,所述待测蓄电池200放电,所述电压采样电路20采集到的所述待测蓄电池200两端的电压为放电电压。For the above-mentioned voltage sampling circuit 20 , the battery under test 200 is electrically connected through the second connection end 102 and the third connection end 103 for detecting the voltage across the battery under test 200 . When the discharge circuit 10 is in the disconnected state, the voltage at both ends of the battery under test 200 collected by the voltage sampling circuit 20 is an open-circuit voltage; when the discharge circuit 10 is in the connected state, the battery under test is in the open state. 200 is discharged, and the voltage at both ends of the battery to be tested 200 collected by the voltage sampling circuit 20 is the discharge voltage.
在一些实施例中,所述电压采样电路20包括第三运算放大器U3,所述第三运算放大器U3的同相输入端连接所述第二连接端102,所述第三运算放大器U3的反相输入端连接所述第三连接端103,所述第三运算放大器U3的输出端连接所述控制器30。在本实施例中,所述第二连接端102连接所述待测蓄电池200的正极,所述第三连接端103连接所述待测蓄电池200的负极,则所述第三运算放大器U3采集到的电压为所述待测蓄电池200两端的电压。In some embodiments, the voltage sampling circuit 20 includes a third operational amplifier U3, the non-inverting input terminal of the third operational amplifier U3 is connected to the second connection terminal 102, and the inverting input terminal of the third operational amplifier U3 The terminal is connected to the third connection terminal 103 , and the output terminal of the third operational amplifier U3 is connected to the controller 30 . In this embodiment, the second connection end 102 is connected to the positive electrode of the battery to be tested 200 , and the third connection end 103 is connected to the negative electrode of the battery to be tested 200 , then the third operational amplifier U3 collects the The voltage is the voltage across the battery 200 to be tested.
对于上述控制器30,分别与所述放电电路10和所述电压采样电路20电连接,所述控制器30用于执行上述任一方法实施例中车辆蓄电池的检测方法。The above-mentioned controller 30 is electrically connected to the discharge circuit 10 and the voltage sampling circuit 20, respectively, and the controller 30 is configured to execute the method for detecting a vehicle battery in any of the above-mentioned method embodiments.
如图11所示,所述控制器30包括单片机U4,单片机U4可采用51系列、Arduino系列、STM32系列等,单片机U4包括DAC端口以及ADC1端口、ADC2端口。其中,单片机U4的DAC端口与第一运算放大器U1的同相输入端电连接,单片机U4的ADC1端口与所述第二运算放大器U2的输出端电连接,单片机U4的ADC2端口与所述第三运算放大器U3的输出端电连接。As shown in FIG. 11 , the controller 30 includes a single-chip microcomputer U4, which can be 51 series, Arduino series, STM32 series, etc. The single-chip microcomputer U4 includes a DAC port, an ADC1 port, and an ADC2 port. The DAC port of the single-chip microcomputer U4 is electrically connected to the non-inverting input terminal of the first operational amplifier U1, the ADC1 port of the single-chip microcomputer U4 is electrically connected to the output terminal of the second operational amplifier U2, and the ADC2 port of the single-chip microcomputer U4 is electrically connected to the third operational amplifier. The output terminal of the amplifier U3 is electrically connected.
在其他实施例中,所述控制器30还可以为通用处理器、数字信号处理器(DSP)、专用集成电路(ASIC)、现场可编程门阵列(FPGA)、ARM(Acorn RISC Machine)或其它可编程逻辑器件、分立门或晶体管逻辑、分立的硬件组件或者这些部件的任何组合;还可以是任何传统处理器、控制器、微控制器或状态机;也可以被实现为计算设备的组合,例如,DSP和微处理器的组合、多个微处理器、一个或多个微处理器结合DSP核、或任何其它这种配置。In other embodiments, the controller 30 may also be a general-purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), an ARM (Acorn RISC Machine) or other Programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination of these components; can also be any conventional processor, controller, microcontroller, or state machine; can also be implemented as a combination of computing devices, For example, a combination of a DSP and a microprocessor, multiple microprocessors, one or more microprocessors combined with a DSP core, or any other such configuration.
综上,所述电池检测设备100的工作过程为:To sum up, the working process of the battery detection device 100 is as follows:
(1)当所述放电电路10断开时,所述待测蓄电池200未放电,所述第三运算放放大器U3对所述待测蓄电池200两端的电压进行信号处理,获取所述待测蓄电池200的初始电压。(1) When the discharge circuit 10 is disconnected and the battery to be tested 200 is not discharged, the third operational amplifier U3 performs signal processing on the voltage at both ends of the battery to be tested 200 to obtain the battery to be tested 200 initial voltage.
(2)单片机U4的DAC端口输出第一电压信号至所述第一运算放大器U1的同相输入端,所述MOS管Q的源极电压输入所述第一运算放大器U1的反相输入端,此时,所述MOS管Q的源极电压为所述待测蓄电池200的负极电压。所述第一运算放大器U1对同相输入端输入的第一电压信号和反相输入端输入的负极电压进行信号处理,得到第一驱动信号,所述第一驱动信号的大小与所述第一电压信号的大小有关。所述第一驱动信号作用于所述MOS管Q的栅极,从而所述MOS管Q的栅极和源极之间形成电压差VGS。通过调节所述电压信号,进一步调节所述第一驱动信号,使得所述电压差VGS大于或等于所述MOS管Q的导通电压时,所述MOS管Q导通,所述放电回路产生电流,即所述待测蓄电池200开始放电。(2) The DAC port of the single-chip microcomputer U4 outputs the first voltage signal to the non-inverting input terminal of the first operational amplifier U1, and the source voltage of the MOS transistor Q is input to the inverting input terminal of the first operational amplifier U1. , the source voltage of the MOS transistor Q is the negative electrode voltage of the battery to be tested 200 . The first operational amplifier U1 performs signal processing on the first voltage signal input at the non-inverting input terminal and the negative voltage input at the inverting input terminal to obtain a first driving signal, the magnitude of which is the same as that of the first voltage. the size of the signal. The first driving signal acts on the gate of the MOS transistor Q, so that a voltage difference VGS is formed between the gate and the source of the MOS transistor Q. By adjusting the voltage signal, the first driving signal is further adjusted, so that when the voltage difference VGS is greater than or equal to the turn-on voltage of the MOS transistor Q, the MOS transistor Q is turned on, and the discharge loop generates a current , that is, the battery under test 200 starts to discharge.
当所述MOS管Q导通时,放电电流流过所述负载12,所述负载12的第一端的电压升高,即所述负载12的第一端的电压相当于所述负载12的压降值,并将所述负载12的压降值作为压降信号发送至所述第一运算放大器U1的反相输入端。由于所述第一运算放大器U1的负反馈作用,所述第一运算放大器U1对所述电压信号和所述压降信号进行处理后,会输出一个稳定的第二驱动信号,至所述MOS管Q的栅极。在稳定的第二驱动信号的作用下,所述待测蓄电池200以稳定的放电电流进行放电,其中,所述放电电流的大小与所述第二驱动信号的大小有关,进而,所述放电电流的大小与所述控制器30输入的第一电压信号有关。从而,可通过调节所述第一电压信号,使得所述待测蓄电池200按第二预设放电电流进行放电第三预设时长。When the MOS transistor Q is turned on, the discharge current flows through the load 12 , and the voltage of the first end of the load 12 increases, that is, the voltage of the first end of the load 12 is equivalent to the voltage of the load 12 . The voltage drop value of the load 12 is sent to the inverting input terminal of the first operational amplifier U1 as a voltage drop signal. Due to the negative feedback effect of the first operational amplifier U1, after processing the voltage signal and the voltage drop signal, the first operational amplifier U1 will output a stable second driving signal to the MOS transistor Q's gate. Under the action of the stable second drive signal, the battery to be tested 200 is discharged with a stable discharge current, wherein the magnitude of the discharge current is related to the magnitude of the second drive signal, and further, the discharge current The magnitude of is related to the first voltage signal input by the controller 30 . Therefore, by adjusting the first voltage signal, the battery to be tested 200 can be discharged for a third preset time period according to the second preset discharge current.
当所述待测蓄电池200以所述第二预设放电电流进行放电时,所述待测蓄电池200产生放电电压。所述第三运算放放大器U3对所述放电电压进行信号处理,得到放电电压,并将所述放电电压发送至单片机U4的ADC2端口。When the battery under test 200 is discharged at the second preset discharge current, the battery under test 200 generates a discharge voltage. The third operational amplifier U3 performs signal processing on the discharge voltage to obtain the discharge voltage, and sends the discharge voltage to the ADC2 port of the microcontroller U4.
当放电时间达到所述第三预设时长后,停止输出所述电压信号或调整所述电压信号,使得所述MOS管Q的栅极和源极之间的电压差VGS小于所述MOS管Q的导通电压,所述MOS管Q截止,切断所述待测蓄电池200的放电回路,所述待测蓄电池200停止放电。When the discharge time reaches the third preset duration, stop outputting the voltage signal or adjust the voltage signal, so that the voltage difference VGS between the gate and the source of the MOS transistor Q is smaller than the MOS transistor Q The turn-on voltage of the MOS transistor Q is turned off, and the discharge circuit of the battery under test 200 is cut off, and the battery under test 200 stops discharging.
(3)当所述待测蓄电池200停止放电后,所述第三运算放放大器U3对所述待测蓄电池200两端的电压进行信号处理,获取所述待测蓄电池200放电后的开路电压。(3) After the battery under test 200 stops discharging, the third operational amplifier U3 performs signal processing on the voltage across the battery under test 200 to obtain the open circuit voltage of the battery under test 200 after discharge.
(4)所述单片机U4根据所述初始电压、所述放电电压和所述开路电压,确定所述待测蓄电池是否存在表面电荷。(4) The single-chip microcomputer U4 determines whether the battery to be tested has surface charge according to the initial voltage, the discharge voltage and the open-circuit voltage.
(5)若存在,则所述单片机U4的DAC端口输出第二电压信号至所述第一运算放大器U1,参照步骤(2)中,生成相应的第三驱动信号,使得所述MOS管导通,调节所述第二电压信号,输出一个稳定的第四驱动信号,使得所述待测蓄电池200以稳定的第一预设放电电流持续放电第一预设时长。(5) If there is, the DAC port of the single-chip microcomputer U4 outputs a second voltage signal to the first operational amplifier U1, and referring to step (2), a corresponding third driving signal is generated, so that the MOS transistor is turned on , the second voltage signal is adjusted to output a stable fourth drive signal, so that the battery to be tested 200 continues to discharge for a first preset duration at a stable first preset discharge current.
(6)按照间隔频率重复所述步骤(5)直至第二预设时长,从而,消除所述待测蓄电池的表面电荷。(6) Repeat the step (5) according to the interval frequency until the second preset time period, thereby eliminating the surface charge of the battery to be tested.
(7)所述单片机U4控制所述放电电路和所述电压采样电路对所述待测蓄电池进行检测,获得检测结果。(7) The single-chip microcomputer U4 controls the discharge circuit and the voltage sampling circuit to detect the battery to be tested to obtain a detection result.
所述电池检测设备还包括存储器,或,所述控制器中集成有存储器,存储器作为一种非易失性计算机可读存储介质,可用于存储非易失性软件程序、非易失性计算机可执行程序以及模块,如本发明实施例中车辆蓄电池的检测方法对应的程序指令。控制器通过运行存储在存储器中的非易失性软件程序、指令,从而执行所述电池检测设备的各种功能应用以及数据处理,即实现所述方法实施例中车辆蓄电池的检测方法。The battery detection device further includes a memory, or a memory is integrated in the controller, and the memory is a non-volatile computer-readable storage medium, which can be used to store non-volatile software programs, non-volatile computer Programs and modules are executed, such as program instructions corresponding to the method for detecting a vehicle battery in the embodiment of the present invention. The controller executes various functional applications and data processing of the battery detection device by running the non-volatile software programs and instructions stored in the memory, ie, implements the vehicle battery detection method in the method embodiment.
所述电池检测设备可执行本发明实施例所提供的方法,例如图2-图8中车辆蓄电池的检测方法,具备执行方法相应的功能模块和有益效果。未在本实施例中详尽描述的技术细节,可参见本发明实施例所提供的方法。The battery detection device can execute the method provided by the embodiment of the present invention, for example, the detection method of the vehicle battery in FIG. 2 to FIG. 8 , and has functional modules and beneficial effects corresponding to the execution method. For technical details not described in detail in this embodiment, reference may be made to the method provided by the embodiment of the present invention.
值得说明的是,在本实施例中,所述确定所述待测电池是否存在表面电荷的执行设备集成于所述电测检测设备中。可以理解的是,对所述待测蓄电池进行检测也可以由其它检测设备执行。It should be noted that, in this embodiment, the execution device for determining whether the battery to be tested has surface charge is integrated into the electrical measurement detection device. It can be understood that the detection of the battery to be tested can also be performed by other detection devices.
通过以上的实施方式的描述,本领域普通技术人员可以清楚地了解到各实施方式可借助软件加通用硬件平台的方式来实现,当然也可以通过硬件。本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法的实施例的流程。其中,所述的存储介质可为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)或随机存储记忆体(Random Access Memory,RAM)等。From the description of the above embodiments, those of ordinary skill in the art can clearly understand that each embodiment can be implemented by means of software plus a general hardware platform, and certainly can also be implemented by hardware. Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be completed by instructing the relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium, and the program is During execution, it may include the processes of the embodiments of the above-mentioned methods. Wherein, the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM) or the like.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以 进行组合,步骤可以以任意顺序实现,并存在如上所述的本发明的不同方面的许多其它变化,为了简明,它们没有在细节中提供;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; under the idea of the present invention, the technical features in the above embodiments or different embodiments can also be combined, The steps may be carried out in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity; although the invention has been The skilled person should understand that it is still possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the implementation of the present invention. scope of technical solutions.

Claims (16)

  1. 一种车辆蓄电池的检测方法,其特征在于,包括:A detection method for a vehicle battery, comprising:
    确定待测蓄电池是否存在表面电荷;Determine whether the battery to be tested has surface charge;
    若存在,则控制所述待测蓄电池按照第一预设放电条件进行放电,以消除所述待测蓄电池的表面电荷;其中,所述第一预设放电条件包括以第一预设放电电流持续放电第一预设时长以形成一个放电周期,按照间隔频率重复所述放电周期直至第二预设时长;If it exists, the battery to be tested is controlled to discharge according to a first preset discharge condition, so as to eliminate the surface charge of the battery to be tested; wherein, the first preset discharge condition includes continuous discharge at a first preset discharge current discharging a first preset duration to form a discharge cycle, and repeating the discharge cycle according to the interval frequency until the second preset duration;
    对消除表面电荷后的待测蓄电池进行电池检测,获得检测结果。Perform battery testing on the battery to be tested after removing the surface charge to obtain the testing result.
  2. 根据权利要求1所述的方法,其特征在于,所述第一预设放电电流大于电流阈值,且所述第一预设时长的时长单位为毫秒(ms)。The method according to claim 1, wherein the first preset discharge current is greater than a current threshold, and the unit of the first preset duration is milliseconds (ms).
  3. 根据权利要求1或2所述的方法,其特征在于,所述确定待测蓄电池是否存在表面电荷,包括:The method according to claim 1 or 2, wherein the determining whether the battery to be tested has surface charge comprises:
    获取待测蓄电池的初始电压;Obtain the initial voltage of the battery to be tested;
    获取所述待测蓄电池以第二预设放电条件放电的放电电压;其中,所述第二预设放电条件包括以第二预设放电电流放电第三预设时长;Acquiring a discharge voltage of the battery to be tested under a second preset discharge condition; wherein the second preset discharge condition includes discharging at a second preset discharge current for a third preset duration;
    获取所述待测蓄电池放电后的开路电压;obtaining the open-circuit voltage of the battery to be measured after discharge;
    根据所述初始电压、所述放电电压和所述开路电压,确定所述待测蓄电池是否存在表面电荷。According to the initial voltage, the discharge voltage and the open circuit voltage, it is determined whether the battery to be tested has surface charge.
  4. 根据权利要求3所述的方法,其特征在于,所述获取所述待测蓄电池以第二预设放电条件放电的放电电压,包括:The method according to claim 3, wherein the acquiring the discharge voltage of the battery to be tested under the second preset discharge condition comprises:
    按照预设第一采样率采集所述待测蓄电池放电的多个第一电压;Collect a plurality of first voltages discharged from the battery to be tested according to a preset first sampling rate;
    确定所述放电电压为所述多个第一电压中的最小值。The discharge voltage is determined to be a minimum value among the plurality of first voltages.
  5. 根据权利要求3所述的方法,其特征在于,所述方法还包括:The method according to claim 3, wherein the method further comprises:
    获取所述待测蓄电池的电池特征;Obtain the battery characteristics of the battery to be tested;
    所述根据所述初始电压、所述放电电压和所述开路电压,确定所述待测蓄电池是否存在表面电荷,包括:The determining whether the battery to be tested has surface charge according to the initial voltage, the discharge voltage and the open-circuit voltage includes:
    根据所述初始电压和所述放电电压,确定所述待测蓄电池的压降;Determine the voltage drop of the battery to be tested according to the initial voltage and the discharge voltage;
    根据所述待测蓄电池的所述开路电压和所述放电电压,确定所述待测蓄电池的电压恢复参数;Determine the voltage recovery parameter of the battery to be tested according to the open-circuit voltage and the discharge voltage of the battery to be tested;
    根据所述待测蓄电池的所述电池特征、所述压降、所述电压恢复参数和预设映射关系,确定所述待测蓄电池是否存在表面电荷;According to the battery characteristic, the voltage drop, the voltage recovery parameter and the preset mapping relationship of the battery to be tested, determine whether the battery to be tested has surface charge;
    其中,所述预设映射关系包括电池特征与电压参数的对应关系,所述电压参数是将采样蓄电池按照所述第二预设放电条件得到的电压参数确定的,所述电压参数包括压降和电压恢复参数,所述采样蓄电池为不存在表面电荷的蓄电池。The preset mapping relationship includes a corresponding relationship between battery characteristics and a voltage parameter, the voltage parameter is determined by a voltage parameter obtained from the sampling battery according to the second preset discharge condition, and the voltage parameter includes a voltage drop and a voltage parameter. Voltage recovery parameter, the sampling battery is a battery with no surface charge.
  6. 根据权利要求5所述的方法,其特征在于,所述电池特征包括额定电池容量、电池类型中的至少一种。The method of claim 5, wherein the battery characteristics include at least one of a rated battery capacity and a battery type.
  7. 根据权利要求5所述的方法,其特征在于,所述电压恢复参数包括电压恢复斜率和恢复电压中的至少一种。The method of claim 5, wherein the voltage recovery parameter comprises at least one of a voltage recovery slope and a recovery voltage.
  8. 根据权利要求7所述的方法,其特征在于,所述开路电压包括在预设恢复时长内按照预设第二采样率采集所述待测蓄电池放电后的多个第二电压;The method according to claim 7, wherein the open-circuit voltage comprises collecting a plurality of second voltages after the battery under test is discharged according to a preset second sampling rate within a preset recovery period;
    所述根据所述待测蓄电池的所述开路电压和所述放电电压,确定该所所述待测蓄电池的电压恢复参数,包括以下至少之一:The determination of the voltage recovery parameter of the battery to be tested according to the open-circuit voltage and the discharge voltage of the battery to be tested includes at least one of the following:
    根据位于所述预设恢复时长中间段内的第二电压、放电电压以及所述第二电压对应的恢复时长,确定所述待测蓄电池的电压恢复斜率;determining the voltage recovery slope of the battery to be tested according to the second voltage, the discharge voltage and the recovery duration corresponding to the second voltage in the middle section of the preset recovery duration;
    根据所述多个第二电压中的最大值与所述放电电压,确定所述恢复电压。The recovery voltage is determined according to the maximum value of the plurality of second voltages and the discharge voltage.
  9. 根据权利要求5-8任意一项所述的方法,其特征在于,所述根据所述待测蓄电池的所述电池特征、所述压降、所述电压恢复参数和预设映射关系,确定所述待测蓄电池是否存在表面电荷,包括:The method according to any one of claims 5-8, wherein the determining the Whether the battery to be tested has surface charge, including:
    确定所述预设映射关系中与所述电池特征对应的电压参数;determining a voltage parameter corresponding to the battery feature in the preset mapping relationship;
    确定所述待测蓄电池的压降是否大于所述电压参数中的压降;determining whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter;
    若为是,则确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数;If yes, determine whether the voltage recovery parameter of the battery to be tested is less than the voltage recovery parameter in the voltage parameters;
    若为是,则确定所述待测蓄电池存在表面电荷;If yes, determine that the battery to be tested has surface charge;
    否则,则确定所述待测蓄电池不存在表面电荷。Otherwise, it is determined that the battery to be tested has no surface charge.
  10. 根据权利要求5-8任意项所述的方法,其特征在于,所述预设映射关系包括初始电压、电池特征与电压参数的对应关系;The method according to any one of claims 5-8, wherein the preset mapping relationship includes a corresponding relationship between an initial voltage, a battery characteristic and a voltage parameter;
    所述根据所述待测蓄电池的电池特征、所述压降、所述电压恢复参数和预设映射关系,确定所述待测蓄电池是否存在表面电荷,包括:The determining whether the battery to be tested has surface charge according to the battery characteristics of the battery to be tested, the voltage drop, the voltage recovery parameter and the preset mapping relationship includes:
    确定所述预设映射关系中与所述待测蓄电池的所述初始电压、所述电池特征对应的电压参数;determining the voltage parameters corresponding to the initial voltage of the battery to be tested and the battery characteristics in the preset mapping relationship;
    确定所述待测蓄电池的压降是否大于所述电压参数中的压降;determining whether the voltage drop of the battery to be tested is greater than the voltage drop in the voltage parameter;
    若为是,则确定所述待测蓄电池的电压恢复参数是否小于所述电压参数中的电压恢复参数;If yes, determine whether the voltage recovery parameter of the battery to be tested is less than the voltage recovery parameter in the voltage parameters;
    若为是,则确定所述待测蓄电池存在表面电荷;If yes, determine that the battery to be tested has surface charge;
    否则,则确定所述待测蓄电池不存在表面电荷。Otherwise, it is determined that the battery to be tested has no surface charge.
  11. 一种电池检测设备,其特征在于,包括:A battery detection device, characterized in that it includes:
    第一连接端、第二连接端、第三连接端和第四连接端,其中,所述第一连接端、所述第二连接端、所述第三连接端和所述第四连接端分别用于连接待测蓄电池;a first connection end, a second connection end, a third connection end and a fourth connection end, wherein the first connection end, the second connection end, the third connection end and the fourth connection end are respectively Used to connect the battery to be tested;
    放电电路,通过所述第一连接端和所述第四连接端电连接所述待测蓄电池,用于触发所述待测蓄电池以预设放电条件进行放电;a discharge circuit, electrically connected to the battery to be tested through the first connection end and the fourth connection end, and used to trigger the battery to be tested to discharge under a preset discharge condition;
    电压采样电路,通过所述第二连接端和所述第三连接端电连接所述待测蓄电池,用于检测所述待测蓄电池两端的电压;a voltage sampling circuit, which is electrically connected to the battery to be tested through the second connection terminal and the third connection terminal, and is used to detect the voltage at both ends of the battery to be tested;
    控制器,分别与所述放电电路和所述电压采样电路电连接,所述控制器可 执行权利要求1-10任一项所述的方法。A controller is electrically connected to the discharge circuit and the voltage sampling circuit respectively, and the controller can execute the method of any one of claims 1-10.
  12. 根据权利要求11所述的电池检测设备,其特征在于,所述放电电路包括开关电路、负载和电流采样电路:The battery detection device according to claim 11, wherein the discharge circuit comprises a switch circuit, a load and a current sampling circuit:
    所述开关电路的第一端连接所述第一连接端,所述开关电路的第二端连接所述控制器,所述开关电路的第三端通过所述负载连接所述第四连接端;The first end of the switch circuit is connected to the first connection end, the second end of the switch circuit is connected to the controller, and the third end of the switch circuit is connected to the fourth connection end through the load;
    所述电流采样电路的第一端连接所述控制器,所述电流采样电路的第二端连接所述负载,所述电流采样电路用于检测所述待测蓄电池的放电电流;The first end of the current sampling circuit is connected to the controller, the second end of the current sampling circuit is connected to the load, and the current sampling circuit is used to detect the discharge current of the battery to be tested;
    所述控制器具体用于:The controller is specifically used for:
    根据所述电流采样电路检测的放电电流大小调整所述开关电路,以使所述待测蓄电池以所述预设放电条件进行放电。The switch circuit is adjusted according to the magnitude of the discharge current detected by the current sampling circuit, so that the battery to be tested is discharged under the preset discharge condition.
  13. 根据权利要求12所述的电池检测设备,其特征在于,所述开关电路包括MOS管和第一运算放大器;The battery detection device according to claim 12, wherein the switch circuit comprises a MOS transistor and a first operational amplifier;
    所述第一运算放大器的同相输入端连接所述控制器,所述第一运算放大器的反相输入端连接所述MOS管的源极,所述第一运算放大器的输出端连接所述MOS管的栅极,所述MOS管的源极连接所述负载的第一端,所述MOS管的漏极连接所述第一连接端。The non-inverting input terminal of the first operational amplifier is connected to the controller, the inverting input terminal of the first operational amplifier is connected to the source of the MOS transistor, and the output terminal of the first operational amplifier is connected to the MOS transistor The gate of the MOS transistor is connected to the first terminal of the load, and the drain of the MOS transistor is connected to the first connection terminal.
  14. 根据权利要求13所述的电池检测设备,其特征在于,所述放电电路还包括二极管,所述二级管的第一端连接所述第一连接端,所述二级管的第二端连接所述MOS管的漏极。The battery testing device according to claim 13, wherein the discharge circuit further comprises a diode, a first end of the diode is connected to the first connection end, and a second end of the diode is connected to the first connection end the drain of the MOS transistor.
  15. 根据权利要求12-14任一项所述的电池检测设备,其特征在于,所述电流采样电路包括第二运算放大器,所述第二运算放大器的同相输入端连接所述负载的第一端,所述第二运算放大器的反相输入端连接所述负载的第二端,所述第二运算放大器的输出端连接所述控制器。The battery detection device according to any one of claims 12-14, wherein the current sampling circuit comprises a second operational amplifier, and a non-inverting input end of the second operational amplifier is connected to the first end of the load, The inverting input terminal of the second operational amplifier is connected to the second terminal of the load, and the output terminal of the second operational amplifier is connected to the controller.
  16. 根据权利要求11-14任一项所述的电池检测设备,其特征在于,所述电压采样电路包括:The battery detection device according to any one of claims 11-14, wherein the voltage sampling circuit comprises:
    第三运算放大器,所述第三运算放大器的同相输入端连接所述第二连接端,所述第三运算放大器的反相输入端连接所述第三连接端,所述第三运算放大器的输出端连接所述控制器。The third operational amplifier, the non-inverting input terminal of the third operational amplifier is connected to the second connection terminal, the inverting input terminal of the third operational amplifier is connected to the third connection terminal, and the output of the third operational amplifier connected to the controller.
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