WO2022007945A1 - Sheet material separation device - Google Patents

Sheet material separation device Download PDF

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Publication number
WO2022007945A1
WO2022007945A1 PCT/CN2021/105459 CN2021105459W WO2022007945A1 WO 2022007945 A1 WO2022007945 A1 WO 2022007945A1 CN 2021105459 W CN2021105459 W CN 2021105459W WO 2022007945 A1 WO2022007945 A1 WO 2022007945A1
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WO
WIPO (PCT)
Prior art keywords
trough
nozzle
sheet material
liquid
water tank
Prior art date
Application number
PCT/CN2021/105459
Other languages
French (fr)
Chinese (zh)
Inventor
李凤阳
张慧
Original Assignee
深圳市盛利达数控设备有限公司
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Application filed by 深圳市盛利达数控设备有限公司 filed Critical 深圳市盛利达数控设备有限公司
Publication of WO2022007945A1 publication Critical patent/WO2022007945A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass

Definitions

  • the utility model relates to the technical field of automatic processing equipment, in particular to a sheet material separation device.
  • the manufacturing process of sheet materials such as screens of electronic products is first to use a cutting machine to cut a large piece of glass sheet, and then finish it by a fine engraving machine, and then use a scanning machine to polish, fine carving and scanning processing are for manual work.
  • the demand is too great, and the biggest difficulty in automatic loading and unloading is how to put the glass flakes into the processing equipment one by one for processing.
  • kerosene When using the cutting machine to cut the material, kerosene is often needed to protect the smooth cutting edge of the glass and the service life of the tool. Therefore, there will be kerosene on the opened glass. After stacking, the glass is not easily separated due to the kerosene. The glass flakes are stored in stacks. Therefore, in order to supply the automatic loading and unloading engraving machine for processing, the solution without kerosene is often used to sacrifice the life of the cutting tool to achieve the separation accuracy of the automatic loading and unloading.
  • the device for separating and positioning the stacked glass sheets mentioned in the applicant's patent application No. 201821336633.X adopts the air flotation separation method, and uses compressed air to blow the side walls of the stacked glass sheets to make the glass sheets It is separated and floated, and then picked up by the robotic arm or the reclaiming mechanism piece by piece, and supplied to the equipment for processing.
  • this solution is more suitable for dry glass flakes.
  • the utility model provides a sheet material separation device to solve the above problems.
  • the utility model provides a sheet material separation device, comprising: a water tank for holding liquid, a material trough in which the sheet material can be stacked in layers, and a nozzle for applying liquid to the side wall of the sheet material in the material trough
  • the liquid spraying mechanism of the flow, and the driving mechanism for driving the nozzle or for driving the trough to make the relative movement between the nozzle and the hopper along the stacking direction of the sheet material, and the trough is placed in the water tank.
  • the nozzles are deep into the water tank for immersing the nozzles in the liquid to apply the liquid flow to the side walls of the flakes in the trough.
  • the driving mechanism drives the trough to move relative to the nozzle along the track; or the driving mechanism drives the nozzle to move relative to the trough along the track when the nozzle is fixed relative to the water tank.
  • the drive mechanism includes a track arranged in the sheet stacking direction, a slider for carrying the chute or nozzle, and a drive assembly for driving the slider to move along the track.
  • the driver assembly includes a drive motor and a lead screw
  • the slider is provided with a bearing sleeve matched with the lead screw
  • the drive motor drives the lead screw to rotate to make the slider move along the track
  • the driver assembly includes a drive motor, a driving wheel, and a driven wheel
  • the transmission belt is sleeved between the driving wheel and the driven wheel
  • the slider is fixed on the transmission belt
  • the driving motor drives the driving wheel to rotate to drive the slider to move on the track
  • the driver assembly includes a rack and is matched with the rack The motor drives the gear to rotate, and the slider is integrated with the motor or rack.
  • the liquid spraying mechanism further includes a pump body and a pipeline connecting the pump body and the nozzle.
  • the pump body is also connected with a liquid storage tank for supplying liquid to the water tank and/or the liquid spraying mechanism.
  • the water tank has an overflow port, and the liquid in the water tank is returned to the liquid storage tank or other accommodating space through the overflow port.
  • a water receiving tank is provided below the water tank, the liquid in the water tank flows into the water receiving tank through the overflow port for collection, and a drain pipe is arranged at the lower part of the water receiving tank to return the liquid in the water receiving tank to the liquid storage tank or other accommodating space.
  • the water tank has a liquid filling port
  • the pump body extracts the liquid in the liquid storage tank and injects the liquid into the water tank through the liquid filling port.
  • the pipeline includes a hollow tube arranged along the width direction of the material trough, and two or more liquid outlets are arranged on the side wall of the hollow tube along the axial direction of the hollow tube.
  • a liquid inlet is arranged on the wall, the liquid inlet is connected with the pump body through a connecting pipe, and the liquid outlet is respectively connected with the corresponding nozzle through the connecting pipe.
  • the liquid spraying mechanism further comprises a mounting bracket, a space through which the material trough can pass through is provided between the mounting bracket and the wall of the water tank, the hollow pipe is mounted at the rear of the mounting rack, and the nozzle is mounted at the front of the mounting rack.
  • the liquid spraying mechanism further includes a mounting bracket for installing the nozzle, and the nozzle is disposed on the mounting bracket toward the storage space in the material trough and avoids the trajectory of relative movement with the material trough.
  • the number of material troughs is more than one, and two nozzles are respectively provided on the mounting frame at positions on both sides of each material trough.
  • the nozzles are installed on the mounting frame in an adjustable spacing manner to adjust the distance between the two nozzles on both sides of the trough: the mounting frame is provided with protruding strips along the width direction of the trough, and the nozzles are provided with matching strips
  • the slot the nozzle is installed on the convex strip of the mounting frame through the slot and can slide in the width direction of the trough;
  • the hole/arrangement hole is matched with the bump, the nozzle is installed in the long hole/arrangement hole of the mounting frame through the bump and can slide/change the position in the width direction of the trough.
  • a stopper extending into the material trough on the mounting bracket or the nozzle or the water tank is used to stop the first piece of sheet material beside the water spray hole of the nozzle in the direction of relative movement of the sheet material.
  • a stopper is extended on the nozzle toward one side of the corresponding trough, and the front surface of the stopper and the side wall of the trough form a positioning structure.
  • the front end of the mounting frame is rotatably installed with a turning frame
  • the nozzle is installed on the turning frame
  • the stopper is installed on the nozzle or on the turning frame
  • the stopper extends downward to the bottom of the material trough for when the turning frame moves toward the turning frame.
  • the turning angle of the turning frame is limited.
  • a turning frame is rotatably installed at the front of the mounting frame, the nozzle is installed on the turning frame, and a turning stopper extending downward to the bottom of the trough is provided on the nozzle or on the turning frame for when the turning frame moves toward the feeding trough. When one side is turned over, it defines the turning angle of the turning frame.
  • the nozzle includes a nozzle body with a water channel channel and a seat body for fixing the nozzle body, the nozzle body is respectively provided with a water spray hole and a water inlet that communicate with the water channel channel, and the nozzle body is installed on the mounting frame through the seat body;
  • the seat body is also provided with a stopper extending into the material trough to stop the first piece of material beside the nozzle water spray hole in the direction of the relative movement of the piece of material, and the nozzle body is set towards the side of the corresponding material trough.
  • At least two nozzles form a group and are arranged relative to at least two side walls of the corresponding flakes in the trough.
  • narrow and long water spray holes or two or more water spray holes are arranged on the side of the nozzle facing the sheet material in the corresponding material trough along the direction of the side wall of the sheet material.
  • nozzles are respectively provided on both sides of the trough, and the nozzles are provided with long and narrow water spray holes or two or more water spray holes are arranged with reference to the direction along the side wall of the sheet material. Arrange more than two water spray holes and two water spray holes at least at both ends to form wide strip holes extending in a certain width parallel to the lamination direction of the sheets.
  • an inclined abutting surface is provided at one end of the trough away from the nozzle for placing the sheet material into the trough at a certain angle to the rear side of the stacking direction.
  • the width of the wide bar hole farther from the abutting surface is greater than the width of the wide bar hole closer to the abutting surface.
  • the material trough is fixedly installed relative to the water tank or the drive mechanism through the material rack, more than two material troughs are arranged side by side in the material rack, and nozzles are respectively provided on both sides of each material trough.
  • clamping posts/slots are provided on the material trough, and matching clamping grooves/posts are provided at corresponding positions on the material rack for the material trough to be detachably installed on the material rack.
  • the installation frame includes a front frame for installing the nozzle and a rear frame for installing the front frame, the rear frame is fixedly installed relative to the water tank, the front frame can be flipped installation relative to the rear frame, or the front frame can be pushed-pulled and overlapped relative to the rear frame Installed for front rack shrinkage to allow more space when the trough is removed from the tank.
  • the utility model adopts the method of immersing the material tank in the water tank, the water pressure balance of the sheet material in the water tank eliminates the wet liquid adhesion between the two pieces of material, and at the same time, through a reasonable and compact structure design
  • the nozzle is made to spray hydraulic pressure in the water tank, and the water pressure is formed between the two pieces of material to effectively separate the two pieces of material.
  • the structure is simple and reasonable, the separation is efficient and accurate, the labor cost and material cost are greatly reduced, and the processing efficiency is improved.
  • Fig. 1 is the three-dimensional structure schematic diagram of the flake separating device in the first embodiment of the present utility model
  • Fig. 2 is the sectional structure schematic diagram of the sheet material separating device in the embodiment 1 of the present utility model
  • Fig. 3 is a schematic view of the three-dimensional structure of the driving mechanism part of the sheet material separating device in Embodiment 1 of the present utility model;
  • Fig. 4 is the structural representation that the flake separating device is connected to the water storage silo in Embodiment 1 of the present utility model;
  • FIG. 5 is a schematic structural diagram of the sheet material separating device in Embodiment 1 of the present utility model, where the sheet material is stacked and placed in the material trough;
  • Fig. 6 is the exploded structure schematic diagram of the water tank and the material trough of the flake separation device in Embodiment 1 of the present utility model;
  • Fig. 7 is the three-dimensional structure schematic diagram of the liquid-spraying mechanism in Embodiment 1 of the present utility model
  • Embodiment 8 is a schematic structural diagram of the reclaiming equipment in Embodiment 1 of the present invention.
  • An embodiment of the present utility model provides a sheet material separation device, which is shown in FIG. 1 to FIG.
  • the trough 2 is used to hold the sheets, and the sheets are stacked in the trough, and the stacking here may be either a horizontal stack in a vertical direction, or an upright arrangement in a horizontal direction.
  • the lamination in this embodiment is a close-contact lamination of sheets and sheets, rather than an arrangement of isolation grooves. Therefore, there is no spacer groove in the trough in this embodiment, and the sheets are put into the trough. After that, a close arrangement can be formed, which greatly increases the capacity of the trough.
  • the liquid spraying mechanism is a mechanism that can spray liquid outward.
  • the liquid spraying mechanism 3 has a nozzle 31.
  • the liquid spraying mechanism can apply a liquid flow to the flakes in the material trough through the nozzle, that is, a certain hydraulic pressure can be formed at the nozzle, and the liquid in the nozzle can be injected. The liquid is sprayed
  • the water tank is used to hold the liquid.
  • tap water may be used as the liquid.
  • the liquid may be conventional liquids such as pure water, seawater, or self-adjusting liquid used in industrial production.
  • the water tank After the water tank is filled with water, it forms a submerged storage environment for the sheet material. On the one hand, it can wet the sheet material, which is very suitable for processing in a wet environment, especially in a processing environment that requires cooling liquid or lubricating liquid; on the other hand, it can further keep the sheet material. material cleaning.
  • the trough 2 is placed in the water tank 1 and the nozzle is also deep into the water tank, so that the nozzle is immersed in the liquid to apply a liquid flow to the side wall of the sheet material in the trough.
  • the liquid flow is applied to the gap between the sheet and the adjacent sheet, but because the gap between the two sheets is extremely small, the nozzle must apply a liquid flow to the side wall of the sheet, and the liquid flow penetrates into the two sheets from the side wall of the sheet. The flakes are separated in the gap.
  • the nozzle Since the nozzle is also placed under the liquid level of the water tank, the liquid flow formed at the nozzle is applied to the sheet material in the trough, specifically the side wall of the laminated sheet material, and the liquid flow will further Penetrates from the tiny gap between the two sheets to achieve effective separation of the two sheets.
  • the nozzle may not be immersed under the liquid surface of the water tank, and the nozzle may be arranged above the water tank to spray the side wall of the flakes to apply liquid flow, which can also eliminate the problem of liquid adhesion between the two flakes .
  • the driving mechanism 4 is used in this embodiment to drive the trough to move.
  • the movement is relative, and the trough moves relative to the nozzle.
  • the nozzle is fixed and stationary relative to the water tank, so in other embodiments, the driving mechanism may drive the nozzle to move, while the material trough is fixed and stationary relative to the water tank. That is, if the nozzle is fixed relative to the water tank, the drive mechanism drives the trough to move relative to the nozzle along the track; if the trough is fixed relative to the water tank, the drive mechanism drives the nozzle to move relative to the trough along the track.
  • the nozzle is fixedly installed relative to the water tank, not necessarily the nozzle is fixedly installed on the water tank, but also the nozzle is installed on the mounting bracket.
  • the mounting bracket may be independent of the water tank, as long as the nozzle is stationary relative to the water tank.
  • the stacking of sheets in the trough can be vertical stacking (one on top of the other) or It is a horizontal and vertical arrangement (when squared, a certain side is used as the axis of rotation to turn 90 degrees to stand, and a vertical arrangement means that one piece overlaps with the front and back of the other piece).
  • the stacking direction of the sheet material is also the advancing direction of the sheet material relative to the nozzle (relative to move).
  • the flakes are placed in the trough according to Fig. 1 and are arranged in the horizontal front-rear direction.
  • a direction definition is made for this purpose, with reference to the perspective view of the sheet material separation device in FIG. Top view), that is, as the up and down direction, which is also the up and down direction of the device, also known as vertical (Z axis); the left and right directions on the reader's perspective on the paper are the left and right directions close to the device itself, also known as horizontal (X axis); readers
  • the up-down direction on the viewing angle paper is the front and rear direction of the device itself, the lower part is the front of the device, that is, the end of the trough away from the nozzle is the front end, and the upper part is the rear of the device, also called the longitudinal direction (Y-axis).
  • Y-axis longitudinal direction
  • the driving mechanism 4 also drives the trough to move in the front-rear direction.
  • the driving mechanism can also be transformed to drive the trough to move vertically, and the trough will move up or down in the water tank, and the nozzles are fixed. It can be installed in the water tank corresponding to the trough.
  • the so-called corresponding installation means that the nozzle installation position can make the water spray hole apply liquid flow to the side wall of the laminated sheet material in the trough.
  • the existing installation method is used to complete, and if there is a special structure installation in this embodiment, it will be described in detail in the following content.
  • the driving mechanism 4 includes a rail 41 arranged along the sheet stacking direction (that is, the front-rear direction/X-axis direction in FIG. 1 ), a sliding block 42 for carrying the trough 2 and a sliding block 42 for driving the sliding block 42 along the
  • the drive assembly that moves along the track 41.
  • the drive mode with track can ensure the smooth operation of the trough.
  • the driver assembly includes a drive motor 43 and a lead screw 431
  • the slider 42 is provided with a bearing sleeve 432 matched with the lead screw, and the drive motor 43 drives the lead screw 431 to rotate to make The slider 42 moves along the rail 41 .
  • the lower part of the water tank 1 is used as the placement space for the driving mechanism, and a base 40 is provided at the lower part of the water tank 1 , and the base 40 has front and rear baffles 401 , which can support and fix the water tank.
  • the telescopic protective cover 402 is used for installation. One end of the telescopic protective cover in the front-rear direction is connected to the front or rear baffle 401 of the base, and the other end is connected to the slider. The end cover is connected to the base, so that the entire driving mechanism can be sealed and protected to prevent liquid or dust from falling in, thereby effectively increasing the service life of the driving mechanism.
  • the material trough is fixedly installed relative to the driving mechanism through the 2-pass material rack 22, that is to say, the material rack is fixed on the slider of the driving mechanism, and three material troughs are arranged side by side in the material rack 22, and each material trough has two There are nozzles on the sides.
  • the material trough adopts a special structure.
  • the material trough 2 is provided with a clamping column 23, and the corresponding position on the material rack 22 is provided with a matching clamping groove 24 for the material tank to be detachably installed on the material rack.
  • the trough 2 includes a bottom plate, front and rear backing plates extending upward at the front and rear ends of the bottom plate, and clamping posts 23 are arranged on both the front and rear backing plates.
  • the front plate is bent forward to form a handle portion 25, which is convenient for the operator to pick and place.
  • the backrest plate is bent backwards and then bent back at the rear end to form the abutting quick positioning portion 26.
  • the left and right baffles 27 are arranged on the left and right sides of the bottom plate, and the left and right baffles 27 are respectively installed on the front and rear backboards, wherein two ends of one of the left and right baffles and the front and rear backboards are designed with adjustment long holes 28 and adjustment columns.
  • Adjustable structure for example, the two ends of the left baffle are provided with adjustment long holes, and the front and rear backboards are provided with bolts, so as to adjust the width of the trough to adapt to different sheet sizes.
  • An abutment surface 21 inclined forward from bottom to top is provided on the front backboard to ensure the inclined placement of the sheets.
  • the so-called driving mechanism drives the trough to move relative to the nozzle, which may be that the driving mechanism drives the movement of the entire trough, or the driving mechanism drives some components of the trough to move.
  • the trough has left and right baffles, and at least the front plate (abutting against the last sheet) and the bottom plate can be relatively movable. , then the way the driving mechanism drives the trough is to drive the bottom plate of the trough, and the left and right baffles of the trough may not be driven, which can also make the sheet material move relative to the nozzle.
  • the base plate can be a support plate or a support bar.
  • the flakes themselves should remain relatively stationary with the trough, at least the flakes themselves and a certain part of the trough remain relatively static, if the flakes move relative to the trough, the flakes will be scratched, so the driving trough is the driving piece. material movement. It is just not necessary for the entire trough to move, but only a certain element in the trough can push the flakes to move.
  • a clip slot is provided on the material trough, and a clip column is arranged on the material rack, which is a conventional alternative technical means.
  • the driver assembly includes a drive motor, a driving pulley, a driven pulley and a conveying belt, a conveying belt is sleeved between the driving pulley and the driven pulley, the slider is fixed on the conveying belt, and the driving motor drives the driving pulley to rotate to drive the The slider moves on the track. It is feasible to move the slider through the structure of the conveyor belt, and the cost is low.
  • the nozzle can use the existing nozzle structure, and the device can not be provided with a pump body during production, but in the actual application scenario, the existing pump body can be sleeved on the nozzle of the device to realize plug-in. Ready-to-use structure, simple and convenient.
  • a faucet with a valve can be connected to the nozzle through a water pipe, and the high-level potential energy water pressure can provide hydraulic pressure to the nozzle to apply liquid flow to the flakes in the trough.
  • the liquid spray mechanism 3 in this embodiment further includes a pump body 32 and a pipeline 33 connecting the pump body 32 and the nozzle.
  • the pump body is a water pump, which can extract water from the water source and supply it into the water tank.
  • the pump body 32 is also connected with a liquid storage tank 34 for supplying liquid to the liquid spraying mechanism.
  • the pump body not only supplies liquid to the liquid spraying mechanism, but also supplies liquid to the water tank. Especially during the initial operation, the water tank must be filled with water first, and a bucket can be used to fill the water tank with liquid.
  • the water tank 1 has a liquid filling port 11, and the pump body extracts and stores the liquid.
  • the liquid in the liquid silo 34 is injected into the water tank through the liquid filling port 11.
  • the realization method can be achieved by adding a three-way valve to the pipeline. During the initial operation, the three-way valve connects the pump body and the liquid filling port of the water tank, so the liquid will not It enters the water tank through the nozzle, but is poured into the water tank in large quantities through the filling port.
  • the time for filling the water tank will be significantly shortened and the efficiency will be improved.
  • a special pump body and pipeline can also be added to extract the liquid in the liquid storage tank and inject it into the water tank through the filling port.
  • the water tank 1 has an overflow port 12 , and the liquid in the water tank 1 is returned to the liquid storage tank 34 through the overflow port 12 , forming an eco-friendly mode of recycling. If the overflow liquid in the water tank does not need to be returned to the liquid storage tank in large processing occasions or other occasions, the overflow liquid in the overflow port can be returned to other holding spaces, such as water channels, buckets, etc.
  • the liquid storage tank is a water storage container, which can be a separate container, or a water tank set on the machine table, or a water storage tank set up elsewhere from the machine.
  • the sheet separation device can have more than two water tanks to form a multi-line operation, and each water tank is equipped with a trough to meet the use of large-capacity feeding equipment.
  • There is a water receiving tank under the water tank the liquid in the water tank flows into the water receiving tank through the overflow port for collection, and a drain pipe is arranged at the lower part of the water receiving tank to return the liquid in the water receiving tank to the liquid storage tank or other accommodation space.
  • more than two water tanks can be placed in one water receiving tank, which is conducive to the unified return of overflowing liquid.
  • one water tank can be set with one water receiving tank.
  • Each water tank may have more than two overflow ports or overflow pipes.
  • only one drain pipe for the sink can be provided, and of course more than two can be provided.
  • the pipeline 33 includes a hollow tube 331 arranged along the width direction of the trough (the left-right direction of the device).
  • the hollow tube 331 Two or more liquid outlets 332 are arranged on the side wall of the hollow tube along the axial direction of the hollow tube (that is, the left and right directions of the device). For the case where only one nozzle is available, the other liquid outlets can be blocked, leaving only one
  • the liquid outlet the two ends of the hollow pipe 331 are provided with liquid inlets 333, the liquid inlet 333 is connected to the pump body through a connecting pipe (the dotted line in the figure indicates that the connecting pipe is hidden), and the liquid outlet passes through the connecting pipe (Fig.
  • the dashed lines indicate that the connecting pipes are omitted) and are respectively connected to the corresponding nozzles 31 . Injecting liquid from both ends of the hollow pipe can ensure more stable hydraulic pressure and smoother output.
  • the hollow tube may be provided with a liquid inlet port only at one end, or a liquid inlet port may be provided on the side wall of the hollow tube, which can also achieve the liquid inlet effect.
  • the liquid spraying mechanism 3 also includes a mounting bracket 30.
  • a mounting bracket 30 There is a space through which the material trough can pass through between the mounting bracket 30 and the water tank wall.
  • the mounting bracket and the bottom wall of the water tank leave a space between the mounting bracket and the bottom wall of the water tank so that the material tank can pass through.
  • the space between the mounting frame and the side wall of the water tank can be reserved.
  • the mounting frame is a carrier that ensures the combination of the liquid spraying mechanism and the device, and the mounting frame can be complex or simple.
  • the mounting frame in this embodiment is a plate-like structure, which occupies less space and is easy to install.
  • the mounting frame may be composed of several brackets, or a smaller fixing piece may be used to fix the nozzle.
  • the smaller fixing piece should also be regarded as a mounting frame.
  • the mounting frame may be an integral structure, or it may be It is several small parts that work together to form the mount.
  • the nozzle is made of a metal shaped tube and the mounting bracket is omitted.
  • the installation method of the nozzle on the mounting frame should be set towards the storage space in the trough (that is, towards the corresponding sheet material in the trough) and avoid the trajectory of relative movement with the trough, that is to say, the nozzle cannot block the movement of the trough.
  • the nozzle can partially extend into the trough, but as long as it does not affect the movement of the sheets in the trough, of course, the nozzle has the function of limiting the sheet material except for the parts.
  • the number of troughs is set to three, and two nozzles 31 are respectively provided on the mounting frame 30 corresponding to the two sides of each trough 2 .
  • Each trough corresponds to two nozzles, which is conducive to the more balanced separation of flakes.
  • the minimum number of troughs may be set to one, or two or four or more, and the corresponding nozzles may be appropriately reduced or increased.
  • At least two nozzles form a set and are disposed relative to at least two side walls of the corresponding flakes in the chute. That is to say, the two nozzles as a group do not have to be arranged on opposite sides of the trough, but can also be adjacent to each other. For example, nozzles are provided on the left and bottom sides of the trough, which can also effectively and accurately separate the flakes. Effect.
  • the nozzles are installed on the mounting frame in an adjustable spacing manner to adjust the distance between the two nozzles on both sides of the trough: on the mounting frame 30 along the width direction of the trough
  • the protruding strips 35 are provided, and the nozzle 31 is provided with a slot 311 matching the protruding strip.
  • the nozzle 31 is installed on the protruding strip 35 of the mounting frame through the slot 311 and can slide in the width direction of the trough (the left and right direction of the device).
  • the slot and the protruding strip can be fixed by interference fit, or can be fixed by bolt locking.
  • elongated holes/arrangement holes may be arranged on the mounting frame along the width direction of the trough, and projections matching the elongated holes/arrangement holes may be arranged on the nozzles, and the nozzles may be installed on the length of the installation frame through the projections.
  • the protruding block can slide in the elongated hole to change its position, and can be directly embedded in the case of interference fit, or a bolt and a nut can be arranged on the protruding block to lock the protruding block in the elongated hole.
  • the holes arranged in the left and right directions are used, that is, a plurality of holes are arranged at a certain interval, and the intervals between the nozzles defined by each hole are different, so as to adapt to sheets of different sizes.
  • a stopper is set in the trough at a position near the rear of the nozzle. When the trough moves forward, the sheet material will be limited when it reaches the position of the stopper, and the sheet material stopper will limit the position.
  • a stopper 312 extending from the nozzle 31 into the material trough 2 is used to stop the first piece of sheet material beside the water spray hole of the nozzle in the direction of relative movement of the sheet material.
  • the so-called first piece of material is the last piece of material in the front-rear direction (and also the closest to the nozzle).
  • the nozzle 31 is extended toward the side of the corresponding trough (the nozzle is outside the trough, so the nozzle is extended to the inside of the trough).
  • the stopper, the front surface of the stopper 312 and the side wall of the trough 2 form a right-angle positioning structure, which further ensures that the sheets will not be inclined or dislocated after separation.
  • the stopper can also be arranged on the mounting frame instead of the nozzle, as long as it can ensure that there is a stopper near the rear side of the nozzle in the trough, if the stopper is too far from the nozzle Then the limit effect will not be achieved. If it is too close, it will easily interfere with the liquid flow of the nozzle and cause the failure of sheet separation. Therefore, it is advisable for the stopper to be within a distance of 1 to 2 sheet thickness behind the nozzle.
  • the stopper may protrude into the trough to stop the sheet material, if the stopper is fixed, the pick and place of the trough will be restricted. During processing, the trough can only be pushed and pulled back and forth. Pulling it back to the original position, and then putting the sheet material into the trough, will greatly affect the processing efficiency, or at least taking out the trough will bump the stopper. In order to ensure the processing efficiency, further improvements are made in this embodiment.
  • the front end of the mounting frame 30 is rotatably mounted with a flip frame 301 , the nozzle 31 is installed on the flip frame 301 , the stopper 312 is installed on the nozzle, and the stopper 312 Extending down to the bottom of the trough is used to limit the turning angle of the turning frame when the turning frame is turned to the side of the feeding trough. It can be quickly positioned and processed directly.
  • the turning stopper 313 can be integrally formed with the stopper, or it can be installed on the nozzle separately, or the turning limiter 313 can be independently installed on the turning frame. In other embodiments, in the case of having a turning frame, the stopper can also be directly arranged on the turning frame, and does not necessarily need to be fixed on the nozzle.
  • the installation frame can be specially designed, just like the structural design of the flip frame before the installation frame. , the flip frame is flipped backwards to free up space for the larger trough to be taken out or put into the water tank.
  • the installation frame can be further designed, for example, the installation frame includes a front frame for installing the nozzle and a rear frame for installing the front frame, the rear frame is fixedly installed relative to the water tank, and the front frame can be fixed relative to the rear frame.
  • the front frame is equivalent to a flip frame, and the front frame and the rear frame can be flipped by pivoting installation; The frame can be slid, and the front frame can be pushed back to overlap the rear frame, which also greatly reduces the space occupied by the front frame.
  • Pipes and other components can be installed on the rear frame. If the pipeline is on the upper surface of the rear frame, the front frame will pass through the lower surface of the rear frame when the front frame is pushed and pulled.
  • the rear rack can even be just a sliding rail, as long as the front rack can be mounted on it.
  • the nozzle 31 includes a nozzle body 313 with a water channel channel and a seat body 314 for fixing the nozzle body.
  • the nozzle body 313 is respectively provided with water spray holes 315 and
  • the water inlet 316 and the mouth body 313 are installed on the mounting frame 30 (specifically, the turning frame 301 ) through the seat body 314;
  • the first piece of material is stopped by the stopper 312 beside the water spray hole of the nozzle, and the nozzle body 31 is provided with two or more water spray holes 315 arranged along the direction of the side wall of the piece material on the side of the nozzle body 31 facing the corresponding material trough 2 .
  • the water spray holes are also arranged in the up and down direction, that is, a plurality of water spray holes are arranged from top to bottom (or from bottom to top).
  • the sheet material can be obtained in the up and down direction of the side wall.
  • the arrangement of a plurality of water spray holes can also be replaced by narrow and long water spray holes. In this embodiment, two upper and lower water spray holes are shown, but in other embodiments, three or more water spray holes may be provided.
  • the nozzle body of the nozzle in this embodiment is plate-shaped, the seat body is also plate-shaped, and the stopper is also a plate device.
  • One side has water spray holes, the water spray holes are long holes with width in the front and rear directions, the number of water spray holes is more than two, and the water spray holes are arranged along the side wall of the sheet, that is, along the upper and lower directions.
  • the mouth body, the seat body and the stopper are combined and installed, the structure is simple, and it is easy to disassemble and assemble.
  • the side of the mouth body facing the corresponding trough is provided with a stepped surface, the stopper is installed on the stepped surface to form a right angle with the mouth body, and the mouth body is locked on the seat body by screws.
  • two sides of the material trough are respectively provided with nozzles, and the nozzles are provided with long and narrow water spray holes or two or more water spray holes are arranged with reference to the direction along the side wall of the sheet material.
  • the arrangement of two or more water spray holes and the two water spray holes at least form wide strip holes with a certain width extending parallel to the lamination direction of the sheets at both ends.
  • the so-called side wall direction of the sheet material means that the side wall of the sheet material to which the nozzle is aligned is equivalent to a line.
  • the line of the side wall of the sheet material is in the up and down direction.
  • the sheet material is stacked up and down in the stacking direction, and the line of the side wall of the sheet material is horizontal or horizontal.
  • nozzles 31 are respectively provided on both sides of the trough 2, and the nozzles 31 are set with reference to the direction from the bottom of the trough to the top of the trough (the up-down direction in this embodiment).
  • the water spray hole also has a width in the front and rear directions, which is defined as a wide strip hole, so that the liquid flow of the wide strip hole of the water spray hole will form a line instead of a point in the front and rear direction.
  • the pressure range of the water hole can correspond to a thickness range of sheet material larger than one sheet.
  • the width of the upper water spray hole is larger than that of the lower water spray port, in order to adapt to the feeding habit.
  • the sheets stacked into the material frame are not completely perpendicular to the bottom wall of the material frame.
  • the upper water spray hole has a larger width, the upper part of the sheet will receive greater hydraulic pressure, and the sheet will float forward (the device direction backward) has a greater magnitude so that it ends up being completely perpendicular to the bottom wall of the trough.
  • the end of the trough 2 away from the nozzle (the front end of the trough) is provided with an abutment surface 21 that gradually slopes away from the nozzle from the bottom of the trough to the top of the trough (from the bottom to the bottom of the trough).
  • the top-up and forward-inclined abutment surface is used to put the sheet material into the trough and place it at a certain angle backward inclined (forward of the device).
  • the abutting surface is provided at the bottom of the trough, and one end of the abutting surface is higher than the other end to form an inclined abutting surface.
  • a reclaiming robot 5 is provided for the sheet material separation device to form a material reclaiming device.
  • the material reclaiming robot 5 has a pick-and-place portion 51 for sucking the sheet material, and then sucks the separated sheet material 9 in the material trough.
  • the reclaiming manipulator has a rotating rod and a Y-axis drive and a Z-axis drive, which enables the pick-and-place part to efficiently pick up the sheets and place them in the designated position.
  • the pick-and-place manipulator can be equipped with XYZ-axis three-axis drive to cover a wider range of activity trajectories.
  • the pick-and-place part in other robots can be a mechanical gripper, which is used to pick up sheets, especially some sheets with hollow surfaces.
  • the working steps and principle of the reclaiming device in this embodiment are as follows: firstly, the flakes are fully loaded into the trough and the trough is put into the water tank, and then the water tank is filled with water, the liquid spray mechanism starts to work, and the nozzle starts to work. The liquid flow is sprayed out, and the driving mechanism drives the trough to start to move.
  • the driving mechanism drives the trough to start to move.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the sheet material picking and placing device in this embodiment is the same in principle as the sheet material separating device in the above-mentioned embodiment 1, the difference is that: in this embodiment, the driving mechanism is used to drive the nozzle so that the nozzle and the material rack are separated from each other.
  • the relative movement occurs along the sheet stacking direction, that is to say, the trough is fixedly installed relative to the water tank, the nozzle is installed on the driving mechanism through the mounting frame, and the driving mechanism drives the nozzle to move relative to the trough along the sheet stacking direction.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the moving direction between the nozzle and the trough is the horizontal direction, that is to say, the flakes are arranged upright in the trough.
  • the trough is moved relative to the water tank. Yes, when the material trough is put into the water tank, the water tank will set a certain avoidance space for the movement of the material trough, that is to say, when the material is taken out, the material trough is located on one side of the water tank, and the other side of the water tank is an avoidance space, so that The trough can move from one side of the water tank to the other side, and the side mentioned here is not necessarily the end of the trough abutting against the water tank, it is allowed to not abut the end of the water tank.
  • the length of the water tank in the direction of the movement of the trough is greater than the length of the trough, that is to say, the water tank is provided with an avoidance space in the direction of the relative movement of the trough, and the water tank is used to avoid the relative movement of the trough.
  • a material box for accommodating the processed sheet material is arranged above the set avoidance space. Processed means to include sheets that have been separated from laminated sheets, or processed sheets that have been processed by a processing machine.
  • the material-forming box may have a slot for placing the processed sheets in separate layers, and the material-forming box may also be an accommodating box to directly stack the sheets.
  • the finished material box is arranged above the avoidance space of the water tank, on the one hand, it will not block the reclaiming space of the material trough, and on the other hand, it can effectively use the repeated space on the water tank.
  • the upper part is the avoidance space of the material trough.
  • the mounting frame Above the avoidance space, there is a mounting frame for installing the nozzle. Then the mounting frame can be set as a material box, so that the mounting frame and the material box can overlap vertically to utilize a space, effectively
  • the limited space of the device is utilized, especially when the material box has a slot for separating and arranging the processed sheets into layers, and the reclaiming manipulator in the above-mentioned embodiment can form a sheet material separating insert.
  • the reclaiming manipulator can insert the laminated sheet material in the material trough into the slot of the material box, so that the sheet material can be directly changed into the inserted rack material after separation, which makes the subsequent process easy to use.
  • the above-mentioned setting of the material box can also be made.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • This embodiment and the above-mentioned embodiment 3 both provide a device for adding a material box.
  • the corresponding structure can refer to the above-mentioned embodiment 3.
  • the relative movement direction between the nozzle and the material trough is vertical ( Z-axis direction), that is to say, the sheets are stacked horizontally in the trough, the trough moves relative to the water tank, and a certain avoidance space will be set for the movement of the trough above the water tank, but if the above example 3 In this way, it is not conducive to reclaiming the material by setting the material box above the water tank. Therefore, for this kind of material trough, the relative movement direction is vertical, and the driving mechanism will be set beside the water tank, so consider setting the material box above the driving mechanism. This can make full use of the limited installation space.

Abstract

A sheet material separation device, comprising: a water tank (1) for containing liquid, material recesses (2) for stacking sheet materials therein, liquid spraying mechanisms (3) having nozzles (31) and used for applying liquid flow to the sheet materials in the material recesses (2), and a driving mechanism (4) for driving the nozzles (31) or for driving the material recesses (2) so that the nozzles (31) move relative to a material frame (22) in a stacking direction of the sheet materials. The material recesses are submerged in the water tank, so that the sheet materials obtain water pressure balance in the water tank to eliminate wet liquid adhesive force between the two sheet materials; meanwhile, the nozzles spray hydraulic pressure in the water tank by means of reasonable and compact structural design, and water pressure is formed between the two sheet materials to effectively separate the two sheet materials. The sheet material separation device configured as above is simple and reasonable in structure, and efficient and accurate in separation, greatly reduces labor costs and material costs, and improves the machining efficiency.

Description

片料分离装置Flake Separation Device 技术领域technical field
本实用新型涉及自动化加工设备技术领域,具体涉及一种片料分离装置。The utility model relates to the technical field of automatic processing equipment, in particular to a sheet material separation device.
背景技术Background technique
电子产品的屏幕等片材的制造过程首先是使用开料机将大片的玻璃片材分切,再由精雕机精加工,再采用扫光机抛光,精雕加工和扫光加工对于人工的需求太大,而自动上下料最大的难处在于如何将玻璃片料逐片、单片的放入加工设备进行加工。The manufacturing process of sheet materials such as screens of electronic products is first to use a cutting machine to cut a large piece of glass sheet, and then finish it by a fine engraving machine, and then use a scanning machine to polish, fine carving and scanning processing are for manual work. The demand is too great, and the biggest difficulty in automatic loading and unloading is how to put the glass flakes into the processing equipment one by one for processing.
使用开料机开料时,常常需要用煤油来保护玻璃的切边光滑及刀具的使用寿命,因此开出来的玻璃上会有煤油,堆叠后玻璃之间因为有煤油所以不易分离,而开完的玻璃片料都是以堆叠方式存放。因此,为了供应给自动上下料精雕机加工,往往采用不放煤油的方案来牺牲开料刀具的寿命,以成全自动上下料的分离准确率。When using the cutting machine to cut the material, kerosene is often needed to protect the smooth cutting edge of the glass and the service life of the tool. Therefore, there will be kerosene on the opened glass. After stacking, the glass is not easily separated due to the kerosene. The glass flakes are stored in stacks. Therefore, in order to supply the automatic loading and unloading engraving machine for processing, the solution without kerosene is often used to sacrifice the life of the cutting tool to achieve the separation accuracy of the automatic loading and unloading.
使用精雕机精加工时需要大量冷却液冷却,收集的玻璃片料更是堆叠泡在水中,由于玻璃片料是湿的,玻璃片料之间粘合贴紧,极难分离。此问题一直是阻碍精雕机或扫光机使用自动上下料的最大难题。When using the engraving machine for finishing, a large amount of cooling liquid is required for cooling, and the collected glass flakes are stacked and soaked in water. Since the glass flakes are wet, the glass flakes are adhered tightly and are extremely difficult to separate. This problem has always been the biggest problem hindering the use of automatic loading and unloading of engraving machines or scanning machines.
传统的分离方案多数采用带有隔离槽的料槽对片料进行分隔式放置,但是由于这种带有隔离槽的料槽存在片材与片材之间存在间距,而影响了整个料槽的存储容量,而且还需要人工将片料单一放入隔离槽内之后再供给后续加工机进行加工,效率低、人工成本较大。Most of the traditional separation schemes use a trough with an isolation groove to separate the sheets. However, due to the gap between the sheets in this trough with an isolation groove, it affects the entire trough. Storage capacity, but also need to manually put the sheet material into the isolation tank and then supply it to the subsequent processing machine for processing, which has low efficiency and high labor cost.
在申请人于申请号为201821336633.X号专利申请中所提到的堆叠玻璃片料分离定位装置,采用的是气浮分离方式,使用压缩空气往堆叠的玻璃片材侧壁吹气,使玻璃分离并浮起,再由机械臂或取料机构逐片吸取,并供给设备加工使用。虽然在解决了现有隔离槽所存在的问题,但是此种方案较为适合干燥的玻璃片料。当玻璃片料是湿的且两片之间粘合贴紧时,单纯的依靠压缩空气无法确保分离的成功率,而一旦无法确保每次只分离取出的是单片的,则会导致加工的失败,玻璃片料破碎,而加工时如果不能及时发现会导致大批量原料浪费,同时也会影响机器的使用寿命。The device for separating and positioning the stacked glass sheets mentioned in the applicant's patent application No. 201821336633.X adopts the air flotation separation method, and uses compressed air to blow the side walls of the stacked glass sheets to make the glass sheets It is separated and floated, and then picked up by the robotic arm or the reclaiming mechanism piece by piece, and supplied to the equipment for processing. Although the problems existing in the existing isolation grooves are solved, this solution is more suitable for dry glass flakes. When the glass sheet is wet and the two sheets are closely adhered, relying solely on compressed air cannot ensure the success rate of separation, and once it cannot be ensured that only a single piece is separated and taken out each time, it will lead to poor processing. If it fails, the glass flakes are broken, and if they are not found in time during processing, a large amount of raw materials will be wasted, and the service life of the machine will also be affected.
因此,需要一种能够解决湿液片料有效分离的技术方案。Therefore, there is a need for a technical solution that can solve the effective separation of wet liquid sheets.
实用新型内容Utility model content
本实用新型提供一种片料分离装置,以解决上述问题。The utility model provides a sheet material separation device to solve the above problems.
本实用新型提供的一种片料分离装置,包括:用于盛放液体的水箱,用于片料可层叠置于其内的料槽,具有喷嘴用于向料槽内片料侧壁施加液流的喷液机构,及用于驱动喷嘴或用于驱动料槽以使喷嘴与料架之间沿着片料层叠方向发生相对移动的驱动机构,料槽置于水箱内。The utility model provides a sheet material separation device, comprising: a water tank for holding liquid, a material trough in which the sheet material can be stacked in layers, and a nozzle for applying liquid to the side wall of the sheet material in the material trough The liquid spraying mechanism of the flow, and the driving mechanism for driving the nozzle or for driving the trough to make the relative movement between the nozzle and the hopper along the stacking direction of the sheet material, and the trough is placed in the water tank.
优选地,喷嘴深入水箱内用于使喷嘴浸入液体内向料槽内片料侧壁施加液流。Preferably, the nozzles are deep into the water tank for immersing the nozzles in the liquid to apply the liquid flow to the side walls of the flakes in the trough.
优选地,喷嘴相对于水箱固定则驱动机构驱动料槽沿轨道相对于喷嘴移动;或者料槽相对于水箱固定则驱动机构驱动喷嘴沿轨道相对于料槽移动。Preferably, when the nozzle is fixed relative to the water tank, the driving mechanism drives the trough to move relative to the nozzle along the track; or the driving mechanism drives the nozzle to move relative to the trough along the track when the nozzle is fixed relative to the water tank.
优选地,驱动机构包括沿片料层叠方向布置的轨道、用于承载料槽或喷嘴的滑块和用于驱动滑块沿着轨道移动的驱动器组件。Preferably, the drive mechanism includes a track arranged in the sheet stacking direction, a slider for carrying the chute or nozzle, and a drive assembly for driving the slider to move along the track.
优选地,驱动器组件包括驱动电机和丝杠,滑块上设有与丝杠配合的轴承套,驱动电机带动丝杠转动使滑块沿轨道移动;或者驱动器组件包括驱动电机、主动轮、从动轮和传送皮带,主动轮和从动轮之间套设传送皮带,滑块固定在传送皮带上,驱动电机驱动主动轮转动以带动滑块在轨道上移动;或者驱动器组件包括齿条和与齿条配合的齿轮,电机驱动齿轮转动,滑块与电机或齿条一体联动。Preferably, the driver assembly includes a drive motor and a lead screw, the slider is provided with a bearing sleeve matched with the lead screw, and the drive motor drives the lead screw to rotate to make the slider move along the track; or the driver assembly includes a drive motor, a driving wheel, and a driven wheel And the transmission belt, the transmission belt is sleeved between the driving wheel and the driven wheel, the slider is fixed on the transmission belt, and the driving motor drives the driving wheel to rotate to drive the slider to move on the track; or the driver assembly includes a rack and is matched with the rack The motor drives the gear to rotate, and the slider is integrated with the motor or rack.
优选地,喷液机构还包括泵体及连接泵体与喷嘴之间的管路。Preferably, the liquid spraying mechanism further includes a pump body and a pipeline connecting the pump body and the nozzle.
优选地,泵体还连接有用于向水箱和/或喷液机构供液的蓄液仓。Preferably, the pump body is also connected with a liquid storage tank for supplying liquid to the water tank and/or the liquid spraying mechanism.
优选地,水箱具有溢流口,水箱内的液体通过溢流口回流至蓄液仓或其他的容纳空间中。Preferably, the water tank has an overflow port, and the liquid in the water tank is returned to the liquid storage tank or other accommodating space through the overflow port.
优选地,水箱下方设置有接水槽,水箱内的液体通过溢流口流入接水槽内汇集,接水槽下部设置排水管用于使接水槽内液体回流至蓄液仓或其他的容纳空间中。Preferably, a water receiving tank is provided below the water tank, the liquid in the water tank flows into the water receiving tank through the overflow port for collection, and a drain pipe is arranged at the lower part of the water receiving tank to return the liquid in the water receiving tank to the liquid storage tank or other accommodating space.
优选地,水箱具有灌液口,泵体抽取蓄液仓中液体通过灌液口注入水箱内。Preferably, the water tank has a liquid filling port, and the pump body extracts the liquid in the liquid storage tank and injects the liquid into the water tank through the liquid filling port.
优选地,管路包括沿料槽宽度方向设置的中空管,中空管的侧壁上沿中空管轴向排列设置两个以上的出液口,中空管的一端或两端或侧壁上设置了进液口,进液口通过连接管与泵体相接,出液口通过连接管分别与相应的喷嘴接通。Preferably, the pipeline includes a hollow tube arranged along the width direction of the material trough, and two or more liquid outlets are arranged on the side wall of the hollow tube along the axial direction of the hollow tube. A liquid inlet is arranged on the wall, the liquid inlet is connected with the pump body through a connecting pipe, and the liquid outlet is respectively connected with the corresponding nozzle through the connecting pipe.
优选地,喷液机构还包括安装架,安装架与水箱壁之间具有料槽可穿过的 空间,中空管安装在安装架的后部,喷嘴安装在安装架的前部。Preferably, the liquid spraying mechanism further comprises a mounting bracket, a space through which the material trough can pass through is provided between the mounting bracket and the wall of the water tank, the hollow pipe is mounted at the rear of the mounting rack, and the nozzle is mounted at the front of the mounting rack.
优选地,喷液机构还包括用于安装喷嘴的安装架,喷嘴在安装架上朝向料槽内的存储空间设置且避开与料槽相对移动的轨迹。Preferably, the liquid spraying mechanism further includes a mounting bracket for installing the nozzle, and the nozzle is disposed on the mounting bracket toward the storage space in the material trough and avoids the trajectory of relative movement with the material trough.
优选地,料槽数量为一个以上,安装架上对应每一个料槽的两侧位置处分别设置了两个喷嘴。Preferably, the number of material troughs is more than one, and two nozzles are respectively provided on the mounting frame at positions on both sides of each material trough.
优选地,喷嘴以可调间距的方式安装在安装架上用于调整料槽两侧的两个喷嘴的距离:安装架上沿料槽宽度方向设置的凸条,喷嘴上设置了与安装条匹配的卡槽,喷嘴通过卡槽安装在安装架的凸条上且可在料槽宽度方向滑动;或者安装架上沿料槽宽度方向设置了长条孔/排列孔,喷嘴上设置了与长条孔/排列孔匹配的凸块,喷嘴通过凸块安装在安装架的长条孔/排列孔内且可在料槽宽度方向滑动/变动位置。Preferably, the nozzles are installed on the mounting frame in an adjustable spacing manner to adjust the distance between the two nozzles on both sides of the trough: the mounting frame is provided with protruding strips along the width direction of the trough, and the nozzles are provided with matching strips The slot, the nozzle is installed on the convex strip of the mounting frame through the slot and can slide in the width direction of the trough; The hole/arrangement hole is matched with the bump, the nozzle is installed in the long hole/arrangement hole of the mounting frame through the bump and can slide/change the position in the width direction of the trough.
优选地,安装架或喷嘴或水箱上向料槽内延伸出用于在片料相对移动的方向上将首位片料止挡在喷嘴喷水孔旁的止挡件。Preferably, a stopper extending into the material trough on the mounting bracket or the nozzle or the water tank is used to stop the first piece of sheet material beside the water spray hole of the nozzle in the direction of relative movement of the sheet material.
优选地,喷嘴上朝向对应料槽一侧延伸设置止挡件,止挡件前侧表面与料槽侧壁形成定位结构。Preferably, a stopper is extended on the nozzle toward one side of the corresponding trough, and the front surface of the stopper and the side wall of the trough form a positioning structure.
优选地,安装架的前端可转动地安装有翻转架,喷嘴安装在翻转架上,止挡件安装在喷嘴上或翻转架上,止挡件向下延伸至料槽底部用于当翻转架向料槽一侧翻转时限定翻转架的翻转角度。Preferably, the front end of the mounting frame is rotatably installed with a turning frame, the nozzle is installed on the turning frame, the stopper is installed on the nozzle or on the turning frame, and the stopper extends downward to the bottom of the material trough for when the turning frame moves toward the turning frame. When one side of the trough is turned over, the turning angle of the turning frame is limited.
优选地,安装架的前部可转动地安装有翻转架,喷嘴安装在翻转架上,喷嘴上或翻转架上设置向下延伸至料槽底部的翻转限位件用于当翻转架向料槽一侧翻转时限定翻转架的翻转角度。Preferably, a turning frame is rotatably installed at the front of the mounting frame, the nozzle is installed on the turning frame, and a turning stopper extending downward to the bottom of the trough is provided on the nozzle or on the turning frame for when the turning frame moves toward the feeding trough. When one side is turned over, it defines the turning angle of the turning frame.
优选地,喷嘴包括内设水路通道的嘴体及用于固定嘴体的座体,嘴体上分别设置与水路通道连通的喷水孔和入水口,嘴体通过座体安装在安装架上;座体上还设置了向料槽内延伸出用于在片料相对移动的方向上将首位片料止挡在喷嘴喷水孔旁的止挡件,嘴体朝向对应料槽内的一侧设置了沿片料侧壁方向排列的狭长喷水孔或两个以上的喷水孔。Preferably, the nozzle includes a nozzle body with a water channel channel and a seat body for fixing the nozzle body, the nozzle body is respectively provided with a water spray hole and a water inlet that communicate with the water channel channel, and the nozzle body is installed on the mounting frame through the seat body; The seat body is also provided with a stopper extending into the material trough to stop the first piece of material beside the nozzle water spray hole in the direction of the relative movement of the piece of material, and the nozzle body is set towards the side of the corresponding material trough. There are narrow and long water spray holes or more than two water spray holes arranged along the direction of the side wall of the sheet material.
优选地,至少两个喷嘴构成一组且相对于对应料槽内片料的至少两个侧壁而设置。Preferably, at least two nozzles form a group and are arranged relative to at least two side walls of the corresponding flakes in the trough.
优选地,喷嘴上朝向对应料槽内片料的一侧上沿片料侧壁方向设置狭长喷水孔或排列两个以上的喷水孔。Preferably, narrow and long water spray holes or two or more water spray holes are arranged on the side of the nozzle facing the sheet material in the corresponding material trough along the direction of the side wall of the sheet material.
优选地,料槽的两侧分别对应设置了喷嘴,喷嘴上以沿着片料侧壁方向为参照设置了狭长喷水孔或排列两个以上喷水孔,所述狭长喷水孔或所述排列两个以上喷水孔两个喷水孔至少在两端形成沿平行于片料层叠方向延展一定宽度的宽条孔。Preferably, nozzles are respectively provided on both sides of the trough, and the nozzles are provided with long and narrow water spray holes or two or more water spray holes are arranged with reference to the direction along the side wall of the sheet material. Arrange more than two water spray holes and two water spray holes at least at both ends to form wide strip holes extending in a certain width parallel to the lamination direction of the sheets.
优选地,料槽远离喷嘴的一端设置了倾斜的抵靠面用于使片料放入料槽内向层叠方向的后侧倾斜一定角度放置。Preferably, an inclined abutting surface is provided at one end of the trough away from the nozzle for placing the sheet material into the trough at a certain angle to the rear side of the stacking direction.
优选地,以宽条孔中心位置为参照,距离抵靠面较远的宽条孔宽度大于距离抵靠面较近的宽条孔宽度。Preferably, with reference to the center position of the wide bar hole, the width of the wide bar hole farther from the abutting surface is greater than the width of the wide bar hole closer to the abutting surface.
优选地,料槽通过料架相对于水箱或驱动机构固定安装,料架内并排设置了2个以上的料槽,每个料槽两侧分别设置了喷嘴。Preferably, the material trough is fixedly installed relative to the water tank or the drive mechanism through the material rack, more than two material troughs are arranged side by side in the material rack, and nozzles are respectively provided on both sides of each material trough.
优选地,料槽上设置了卡柱/卡槽,料架上对应位置处设置匹配的卡槽/卡柱用于料槽可拆卸地安装在料架上。Preferably, clamping posts/slots are provided on the material trough, and matching clamping grooves/posts are provided at corresponding positions on the material rack for the material trough to be detachably installed on the material rack.
优选地,安装架包括用于安装喷嘴的前架和用于安装前架的后架,后架相对于水箱固定安装,前架相对于后架可翻转安装或前架相对于后架可推拉重叠安装用于前架收缩空间使料槽从水箱中取出时获得更大空间。Preferably, the installation frame includes a front frame for installing the nozzle and a rear frame for installing the front frame, the rear frame is fixedly installed relative to the water tank, the front frame can be flipped installation relative to the rear frame, or the front frame can be pushed-pulled and overlapped relative to the rear frame Installed for front rack shrinkage to allow more space when the trough is removed from the tank.
上述技术方案可以看出,由于本实用新型采用将料槽浸于水箱内,使片料在水箱内得到水压平衡消除两片片料间的湿液粘附力,同时通过合理紧凑的结构设计使得喷嘴在水箱内喷出液压,在两片片料之间形成水压使两片片料有效分离。结构简单合理、分离高效精准、大幅降低了人力成本和材料成本,提升了加工效率。It can be seen from the above technical solutions that because the utility model adopts the method of immersing the material tank in the water tank, the water pressure balance of the sheet material in the water tank eliminates the wet liquid adhesion between the two pieces of material, and at the same time, through a reasonable and compact structure design The nozzle is made to spray hydraulic pressure in the water tank, and the water pressure is formed between the two pieces of material to effectively separate the two pieces of material. The structure is simple and reasonable, the separation is efficient and accurate, the labor cost and material cost are greatly reduced, and the processing efficiency is improved.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本实用新型实施例1中片料分离装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the flake separating device in the first embodiment of the present utility model;
图2是本实用新型实施例1中片料分离装置的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the sheet material separating device in the embodiment 1 of the present utility model;
图3是本实用新型实施例1中片料分离装置的驱动机构部分立体结构示意 图;Fig. 3 is a schematic view of the three-dimensional structure of the driving mechanism part of the sheet material separating device in Embodiment 1 of the present utility model;
图4是本实用新型实施例1中片料分离装置接入蓄水仓的结构示意图;Fig. 4 is the structural representation that the flake separating device is connected to the water storage silo in Embodiment 1 of the present utility model;
图5是本实用新型实施例1中片料分离装置片料层叠放置在料槽内的结构示意图;5 is a schematic structural diagram of the sheet material separating device in Embodiment 1 of the present utility model, where the sheet material is stacked and placed in the material trough;
图6是本实用新型实施例1中片料分离装置水箱和料槽的爆炸结构示意图;Fig. 6 is the exploded structure schematic diagram of the water tank and the material trough of the flake separation device in Embodiment 1 of the present utility model;
图7是本实用新型实施例1中喷液机构的立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of the liquid-spraying mechanism in Embodiment 1 of the present utility model;
图8是本实用新型实施例1中取料设备结构示意图。8 is a schematic structural diagram of the reclaiming equipment in Embodiment 1 of the present invention.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1:Example 1:
本实用新型实施例提供一种片料分离装置,结合图1至图所示,包括:用于盛放液体的水箱1、料槽2、喷液机构3及驱动机构4。料槽2用于盛放片料,片料层叠置于料槽内,层叠在这里既可能是沿竖向上的平放堆叠,也可能是水平方向上的竖立排列。本实施例中的层叠是片料与片料间紧贴式的层叠,并非是采用隔离槽式的排列放置,所以,本实施例中的料槽内没有任何间隔槽,片料放进料槽后即可形成紧贴的排列方式,极大的增加了料槽的容量。喷液机构是能够向外喷射液体的机构,喷液机构3具有喷嘴31,喷液机构通过喷嘴能够向料槽内的片料施加液流,即喷嘴处能够形成一定的液压,将喷嘴内的液体对外喷射。An embodiment of the present utility model provides a sheet material separation device, which is shown in FIG. 1 to FIG. The trough 2 is used to hold the sheets, and the sheets are stacked in the trough, and the stacking here may be either a horizontal stack in a vertical direction, or an upright arrangement in a horizontal direction. The lamination in this embodiment is a close-contact lamination of sheets and sheets, rather than an arrangement of isolation grooves. Therefore, there is no spacer groove in the trough in this embodiment, and the sheets are put into the trough. After that, a close arrangement can be formed, which greatly increases the capacity of the trough. The liquid spraying mechanism is a mechanism that can spray liquid outward. The liquid spraying mechanism 3 has a nozzle 31. The liquid spraying mechanism can apply a liquid flow to the flakes in the material trough through the nozzle, that is, a certain hydraulic pressure can be formed at the nozzle, and the liquid in the nozzle can be injected. The liquid is sprayed out.
水箱用于盛放液体,本实施例中液体采用自来水即可,在其他实施例中液体可以采用纯净水、海水或者工业生产所用的自调剂液体等常规液体。水箱内储满水后形成片料浸没式的存储环境,一方面可以湿润片料,非常适合于湿润环境加工,尤其是需要冷却液或润滑液的加工环境;另一方面,还能够进一步保持片料的清洁。The water tank is used to hold the liquid. In this embodiment, tap water may be used as the liquid. In other embodiments, the liquid may be conventional liquids such as pure water, seawater, or self-adjusting liquid used in industrial production. After the water tank is filled with water, it forms a submerged storage environment for the sheet material. On the one hand, it can wet the sheet material, which is very suitable for processing in a wet environment, especially in a processing environment that requires cooling liquid or lubricating liquid; on the other hand, it can further keep the sheet material. material cleaning.
料槽2置于水箱1内且喷嘴亦深入水箱内用于使喷嘴浸入液体内向料槽内片料侧壁施加液流,喷嘴对片料侧壁施加液流实际上是对向料槽内首位片料与相邻片料的间隙施加液流,只是由于两个片料间的间隙极小,则喷嘴必然对片料 侧壁施加了液流,液流由片料侧壁渗入两个片料的间隙中使片料分离。由于喷嘴也会置于水箱的液体液面之下,因此喷嘴处所形成的是液流,该液流施加在料槽内的片料上,具体是层叠片料的侧壁,液流会进一步地从两片料之间的微小间隙渗透,实现对两片料的有效分离。The trough 2 is placed in the water tank 1 and the nozzle is also deep into the water tank, so that the nozzle is immersed in the liquid to apply a liquid flow to the side wall of the sheet material in the trough. The liquid flow is applied to the gap between the sheet and the adjacent sheet, but because the gap between the two sheets is extremely small, the nozzle must apply a liquid flow to the side wall of the sheet, and the liquid flow penetrates into the two sheets from the side wall of the sheet. The flakes are separated in the gap. Since the nozzle is also placed under the liquid level of the water tank, the liquid flow formed at the nozzle is applied to the sheet material in the trough, specifically the side wall of the laminated sheet material, and the liquid flow will further Penetrates from the tiny gap between the two sheets to achieve effective separation of the two sheets.
在其他实施例中,喷嘴可以不浸入到水箱的液面之下,喷嘴可以设置在水箱上方通过喷淋片料侧壁施加液流,同样能够起到让两片片料间消除液体黏附的问题。In other embodiments, the nozzle may not be immersed under the liquid surface of the water tank, and the nozzle may be arranged above the water tank to spray the side wall of the flakes to apply liquid flow, which can also eliminate the problem of liquid adhesion between the two flakes .
本实施例中两相邻片料被液流分离开之后,由机械手取出,下一相邻位置处的两相邻片料再次受到喷嘴的液流施压而有效分离,如此往复,直到料槽内的所有片料都被分离并取出。In this embodiment, after the two adjacent sheets are separated by the liquid flow, they are taken out by the manipulator, and the two adjacent sheets at the next adjacent position are again pressured by the liquid flow of the nozzle to be effectively separated, and so on and so forth until the trough All flakes inside are separated and removed.
为了保证喷嘴与料槽内片料的相对移动,使片料被逐片有序取出,本实施例中采用驱动机构4来驱动料槽移动,移动是相对于的,料槽是相对于喷嘴移动的,喷嘴是相对于水箱固定静止的,所以在其他实施例中可以是驱动机构驱动喷嘴移动,而料槽相对于水箱固定静止。即,若喷嘴相对于水箱固定则驱动机构驱动料槽沿轨道相对于喷嘴移动;若料槽相对于水箱固定则驱动机构驱动喷嘴沿轨道相对于料槽移动。喷嘴相对于水箱固定安装,不一定是喷嘴固定安装在水箱上,还包括喷嘴安装在安装架上,安装架可能是独立于水箱的,只要喷嘴相对于水箱是静止的即可。In order to ensure the relative movement between the nozzle and the sheets in the trough, so that the sheets are taken out in an orderly manner, the driving mechanism 4 is used in this embodiment to drive the trough to move. The movement is relative, and the trough moves relative to the nozzle. Yes, the nozzle is fixed and stationary relative to the water tank, so in other embodiments, the driving mechanism may drive the nozzle to move, while the material trough is fixed and stationary relative to the water tank. That is, if the nozzle is fixed relative to the water tank, the drive mechanism drives the trough to move relative to the nozzle along the track; if the trough is fixed relative to the water tank, the drive mechanism drives the nozzle to move relative to the trough along the track. The nozzle is fixedly installed relative to the water tank, not necessarily the nozzle is fixedly installed on the water tank, but also the nozzle is installed on the mounting bracket. The mounting bracket may be independent of the water tank, as long as the nozzle is stationary relative to the water tank.
就片料而言,矩形片料具有正反面和四个边(侧壁),如上所述,片料在料槽内的层叠方式可以是竖向堆放(一片叠在另一片上面),也可以是水平向竖立排列(平方时以某个边为转轴翻转90度即竖立,竖立排列则一片与另一片的正反面重叠),片料的层叠方向也就是片料相对于喷嘴的前进方向(相对移动)。例如本实施例中片料是按照图1中放置在料槽内沿着水平前后方向排列的。As far as sheets are concerned, rectangular sheets have front and back sides and four sides (side walls). As mentioned above, the stacking of sheets in the trough can be vertical stacking (one on top of the other) or It is a horizontal and vertical arrangement (when squared, a certain side is used as the axis of rotation to turn 90 degrees to stand, and a vertical arrangement means that one piece overlaps with the front and back of the other piece). The stacking direction of the sheet material is also the advancing direction of the sheet material relative to the nozzle (relative to move). For example, in this embodiment, the flakes are placed in the trough according to Fig. 1 and are arranged in the horizontal front-rear direction.
为了便于读者更好的理解本实施例中技术方案,为此作出方向定义,以图1中片料分离装置的倾向于俯视视角的立体图为参照,读者视角垂直纸面作为俯视方向(接近装置的俯视视角),即作为上下方向,也是装置的上下方向,也称竖向(Z轴向);读者视角纸面上左右方向作为接近装置本身的左右方向,也称横向(X轴向);读者视角纸面上的接近上下方向作为装置本身的前后方向,靠下作为装置前方,也即料槽远离喷嘴的一端为前端,靠上作为装置后方,也称纵向(Y轴向)。可以理解的是,以上方向定义是在本实施例中作为参考,若阅 读环境变化或场景变化,则作出相应调整,方向定义不视为对保护范围的限制。In order to facilitate the reader to better understand the technical solution in this embodiment, a direction definition is made for this purpose, with reference to the perspective view of the sheet material separation device in FIG. Top view), that is, as the up and down direction, which is also the up and down direction of the device, also known as vertical (Z axis); the left and right directions on the reader's perspective on the paper are the left and right directions close to the device itself, also known as horizontal (X axis); readers The up-down direction on the viewing angle paper is the front and rear direction of the device itself, the lower part is the front of the device, that is, the end of the trough away from the nozzle is the front end, and the upper part is the rear of the device, also called the longitudinal direction (Y-axis). It can be understood that the above definition of direction is used as a reference in this embodiment. If the reading environment or scene changes, corresponding adjustments are made, and the definition of direction is not regarded as a limitation on the protection scope.
由于本实施例中片料层叠方向是前后方向的,因此,驱动机构4也是在前后方向上驱动料槽移动。在其他实施例中,如果片料的层叠方向是竖向的,则驱动机构亦可变换为在竖向上驱动料槽移动,则料槽在水箱中呈现出或升或降的移动状态,喷嘴固定在水箱内与料槽对应安装即可,所谓对应安装即为喷嘴安装位置能够使其喷水孔对着料槽内的层叠片料的侧壁施加液流,这种对应安装本领域技术人员可以采用现有的安装方式完成,而对于本实施例中若存在特殊结构安装将在下述内容中具体介绍。Since the stacking direction of the sheets in this embodiment is in the front-rear direction, the driving mechanism 4 also drives the trough to move in the front-rear direction. In other embodiments, if the stacking direction of the sheets is vertical, the driving mechanism can also be transformed to drive the trough to move vertically, and the trough will move up or down in the water tank, and the nozzles are fixed. It can be installed in the water tank corresponding to the trough. The so-called corresponding installation means that the nozzle installation position can make the water spray hole apply liquid flow to the side wall of the laminated sheet material in the trough. The existing installation method is used to complete, and if there is a special structure installation in this embodiment, it will be described in detail in the following content.
本实施例中驱动机构4包括沿片料层叠方向(也就是图1中的前后方向/X轴方向)布置的轨道41、用于承载料槽2的滑块42和用于驱动滑块42沿着轨道41移动的驱动器组件。具有轨道的驱动方式能够保证料槽的平稳运行。为了更加精准的控制料槽的移动距离,本实施例中驱动器组件包括驱动电机43和丝杠431,滑块42上设有与丝杠配合的轴承套432,驱动电机43带动丝杠431转动使滑块42沿轨道41移动。本实施例中水箱1的下部作为驱动机构的安置空间,水箱1的下部设置了一个基座40,基座40具有前后挡板401,能够对水箱起到支撑固定的作用。对于基座的左右两侧则采用伸缩防护罩402安装,伸缩防护罩的在前后方向的一端连接基座的前或后挡板401,另一端则连接在滑块上,防护罩的左右侧底端遮盖连接到基座上,从而能够将整个驱动机构封闭保护起来,防止液体或灰尘落入,有效的增加了驱动机构的使用寿命。In this embodiment, the driving mechanism 4 includes a rail 41 arranged along the sheet stacking direction (that is, the front-rear direction/X-axis direction in FIG. 1 ), a sliding block 42 for carrying the trough 2 and a sliding block 42 for driving the sliding block 42 along the The drive assembly that moves along the track 41. The drive mode with track can ensure the smooth operation of the trough. In order to control the moving distance of the material trough more accurately, in this embodiment, the driver assembly includes a drive motor 43 and a lead screw 431 , the slider 42 is provided with a bearing sleeve 432 matched with the lead screw, and the drive motor 43 drives the lead screw 431 to rotate to make The slider 42 moves along the rail 41 . In this embodiment, the lower part of the water tank 1 is used as the placement space for the driving mechanism, and a base 40 is provided at the lower part of the water tank 1 , and the base 40 has front and rear baffles 401 , which can support and fix the water tank. For the left and right sides of the base, the telescopic protective cover 402 is used for installation. One end of the telescopic protective cover in the front-rear direction is connected to the front or rear baffle 401 of the base, and the other end is connected to the slider. The end cover is connected to the base, so that the entire driving mechanism can be sealed and protected to prevent liquid or dust from falling in, thereby effectively increasing the service life of the driving mechanism.
本实施例中料槽通2过料架22相对于驱动机构固定安装,也就是说料架固定在驱动机构的滑块上,料架22内并排设置了3个料槽,每个料槽两侧分别设置了喷嘴。In this embodiment, the material trough is fixedly installed relative to the driving mechanism through the 2-pass material rack 22, that is to say, the material rack is fixed on the slider of the driving mechanism, and three material troughs are arranged side by side in the material rack 22, and each material trough has two There are nozzles on the sides.
本实施例中料槽采用特殊结构,料槽2上设置了卡柱23,料架22上对应位置处设置匹配的卡槽24用于料槽可拆卸地安装在料架上。In this embodiment, the material trough adopts a special structure. The material trough 2 is provided with a clamping column 23, and the corresponding position on the material rack 22 is provided with a matching clamping groove 24 for the material tank to be detachably installed on the material rack.
料槽2包括底板、在底板前后两端向上延伸的前后靠板,前后靠板上均设置了卡柱23,当然也可以只在前后靠板之一设置卡柱,前靠板高于后靠板,前靠板向前弯折形成把手部25,便于操作者取放。后靠板向后弯折并在后端再向回弯折形成抵靠快速定位部26,放槽时操作者会把该抵靠快速定位部先向下倾斜抵靠料架,其端部的回弯形成光滑弧面,有利于料槽快速放入料架内。位于底板的左右两侧设置了左右挡板27,左右挡板27分别安装在前后靠板上,其中左 右挡板之一的两端与前后靠板之间设计了调整长孔28和调整柱的可调结构,例如左挡板的两端设置了调整长孔,前后靠板上设置了螺栓,从而调整料槽的宽度以适应不同的片料尺寸。前靠板上设置了由下至上向前倾斜的抵靠面21,保证片料的倾斜放置。The trough 2 includes a bottom plate, front and rear backing plates extending upward at the front and rear ends of the bottom plate, and clamping posts 23 are arranged on both the front and rear backing plates. The front plate is bent forward to form a handle portion 25, which is convenient for the operator to pick and place. The backrest plate is bent backwards and then bent back at the rear end to form the abutting quick positioning portion 26. When placing the trough, the operator will first tilt the abutting quick positioning portion downward against the material rack, and the end portion of the The back bend forms a smooth arc surface, which is conducive to the rapid placing of the material trough into the material rack. The left and right baffles 27 are arranged on the left and right sides of the bottom plate, and the left and right baffles 27 are respectively installed on the front and rear backboards, wherein two ends of one of the left and right baffles and the front and rear backboards are designed with adjustment long holes 28 and adjustment columns. Adjustable structure, for example, the two ends of the left baffle are provided with adjustment long holes, and the front and rear backboards are provided with bolts, so as to adjust the width of the trough to adapt to different sheet sizes. An abutment surface 21 inclined forward from bottom to top is provided on the front backboard to ensure the inclined placement of the sheets.
可以理解的是,所谓驱动机构驱动料槽相对于喷嘴移动,可以是驱动机构驱动了整个料槽的移动,也可以是驱动机构驱动了料槽的部分元件在移动。在其他实施例中可能存在其他特殊设计的料槽,例如对于水平方向层叠的料槽,料槽具有左右挡板,而至少前靠板(抵靠最后一个片料)和底板是可以相对活动的,则驱动机构驱动料槽的方式就是驱动料槽的底板,料槽的左右挡板可以不被驱动,这样也能够使片料相对于喷嘴发生移动。对于竖向层叠的料槽,料槽四周有挡板,料槽底板则是活动的,则驱动机构驱动料槽的方式就是驱动料槽的底板在竖向上移动,料槽的四周挡板可以不被驱动。底板可以是支撑板或支撑条。片料本身应与料槽保持相对静止,至少是片料本身与料槽的某一部分元件保持相对静止,如果片料相对于料槽移动,则会擦伤片料,所以驱动料槽就是驱动片料的移动。只是不一定要整个料槽动,可以只是料槽中的某个元件推动片料动。It can be understood that the so-called driving mechanism drives the trough to move relative to the nozzle, which may be that the driving mechanism drives the movement of the entire trough, or the driving mechanism drives some components of the trough to move. In other embodiments, there may be other specially designed troughs. For example, for horizontally stacked troughs, the trough has left and right baffles, and at least the front plate (abutting against the last sheet) and the bottom plate can be relatively movable. , then the way the driving mechanism drives the trough is to drive the bottom plate of the trough, and the left and right baffles of the trough may not be driven, which can also make the sheet material move relative to the nozzle. For the vertically stacked trough, there are baffles around the trough, and the bottom plate of the trough is movable, so the way the driving mechanism drives the trough is to drive the bottom plate of the trough to move vertically, and the baffles around the trough can be different. driven. The base plate can be a support plate or a support bar. The flakes themselves should remain relatively stationary with the trough, at least the flakes themselves and a certain part of the trough remain relatively static, if the flakes move relative to the trough, the flakes will be scratched, so the driving trough is the driving piece. material movement. It is just not necessary for the entire trough to move, but only a certain element in the trough can push the flakes to move.
在其他的实施例中料槽上设置卡槽,料架上设置卡柱是一种惯用替换的技术手段。In other embodiments, a clip slot is provided on the material trough, and a clip column is arranged on the material rack, which is a conventional alternative technical means.
在另外的实施例中,驱动器组件包括驱动电机、主动轮、从动轮和传送皮带,主动轮和从动轮之间套设传送皮带,滑块固定在传送皮带上,驱动电机驱动主动轮转动以带动滑块在轨道上移动。通过传送皮带这种结构使滑块移动具有可行性,成本较低。In another embodiment, the driver assembly includes a drive motor, a driving pulley, a driven pulley and a conveying belt, a conveying belt is sleeved between the driving pulley and the driven pulley, the slider is fixed on the conveying belt, and the driving motor drives the driving pulley to rotate to drive the The slider moves on the track. It is feasible to move the slider through the structure of the conveyor belt, and the cost is low.
可以理解的是,喷嘴可以采用现有的喷嘴结构,装置在生产时可以不设置泵体,而是在实际应用场景中将现有的泵体套接在装置的喷嘴上即可,实现即插即用的结构,简单方便。例如在没有泵体的情况下,将具有阀门的水龙头通过水管接在喷嘴上,依靠高位的势能水压向喷嘴提供液压对料槽内片料施加液流亦可。It can be understood that the nozzle can use the existing nozzle structure, and the device can not be provided with a pump body during production, but in the actual application scenario, the existing pump body can be sleeved on the nozzle of the device to realize plug-in. Ready-to-use structure, simple and convenient. For example, in the absence of a pump body, a faucet with a valve can be connected to the nozzle through a water pipe, and the high-level potential energy water pressure can provide hydraulic pressure to the nozzle to apply liquid flow to the flakes in the trough.
为了适应更多加工场景,包括小型、独立的加工机,本实施例中喷液机构3还包括泵体32及连接泵体32与喷嘴之间的管路33。泵体为水泵,可以从水源处抽取水供入到水箱内。为了便于生产、简化结构,形成可供循环利用的绿色环 保模式,本实施例中泵体32还连接有用于向喷液机构供液的蓄液仓34。在另外的实施例中,泵体不但为喷液机构供液,还为水箱供液,尤其是初始工作时,水箱内必须先装满水,可以用水桶向水箱里倒满液体,如果靠泵体向喷液机构供液的方式,由于喷嘴的流量有限,水箱内灌满水需要较长时间,此时,为了提升自动化又要保证效率,则水箱1具有灌液口11,泵体抽取蓄液仓34中液体通过灌液口11注入水箱内,实现方式则可以将管路上增加一个三通阀,初始工作时,三通阀将泵体与水箱的灌液口接通,则液体不会通过喷嘴进入水箱,而是通过灌液口被大量灌入水箱,灌满水箱的时间会明显缩短,提升效率。当然,还可以增设专门的泵体和管路,用于抽取蓄液仓中液体通过灌液口注入水箱内。水箱1具有溢流口12,水箱1内的液体通过溢流口12回流至蓄液仓34,形成循环利用的节约环保模式。如果在大型加工场合或其他场合,水箱内的溢流液体无需回流至蓄液仓,则溢流口的溢流液体可以回流到其他的容纳空间,如水渠、水桶等。蓄液仓是一个蓄水容器,可以是单独的容器,也可以是机台上设置的水槽,或者脱离机器由其他地方设置的蓄水池等。In order to adapt to more processing scenarios, including small and independent processing machines, the liquid spray mechanism 3 in this embodiment further includes a pump body 32 and a pipeline 33 connecting the pump body 32 and the nozzle. The pump body is a water pump, which can extract water from the water source and supply it into the water tank. In order to facilitate production, simplify the structure, and form a green and environmental protection mode that can be recycled, in this embodiment, the pump body 32 is also connected with a liquid storage tank 34 for supplying liquid to the liquid spraying mechanism. In another embodiment, the pump body not only supplies liquid to the liquid spraying mechanism, but also supplies liquid to the water tank. Especially during the initial operation, the water tank must be filled with water first, and a bucket can be used to fill the water tank with liquid. In the method of supplying liquid from the body to the liquid spraying mechanism, due to the limited flow of the nozzle, it takes a long time to fill the water tank with water. At this time, in order to improve the automation and ensure the efficiency, the water tank 1 has a liquid filling port 11, and the pump body extracts and stores the liquid. The liquid in the liquid silo 34 is injected into the water tank through the liquid filling port 11. The realization method can be achieved by adding a three-way valve to the pipeline. During the initial operation, the three-way valve connects the pump body and the liquid filling port of the water tank, so the liquid will not It enters the water tank through the nozzle, but is poured into the water tank in large quantities through the filling port. The time for filling the water tank will be significantly shortened and the efficiency will be improved. Of course, a special pump body and pipeline can also be added to extract the liquid in the liquid storage tank and inject it into the water tank through the filling port. The water tank 1 has an overflow port 12 , and the liquid in the water tank 1 is returned to the liquid storage tank 34 through the overflow port 12 , forming an eco-friendly mode of recycling. If the overflow liquid in the water tank does not need to be returned to the liquid storage tank in large processing occasions or other occasions, the overflow liquid in the overflow port can be returned to other holding spaces, such as water channels, buckets, etc. The liquid storage tank is a water storage container, which can be a separate container, or a water tank set on the machine table, or a water storage tank set up elsewhere from the machine.
在高效加工的需求场合下,片料分离装置可以具有两个以上的水箱形成多线操作,每个水箱内都设有料槽,满足大容量的上料设备使用。水箱下方设置有接水槽,水箱内的液体通过溢流口流入接水槽内汇集,接水槽下部设置排水管用于使接水槽内液体回流至蓄液仓或其他的容纳空间中。这里可以是两个以上的水箱放在一个接水槽内,有利于溢出液体的统一回流,当然一个水箱设置一个接水槽也可以,每个水箱可能有两个以上的溢流口或溢流管,但接水槽的排水管可以只设置一个,当然设置两个以上也可以。In the case of high-efficiency processing, the sheet separation device can have more than two water tanks to form a multi-line operation, and each water tank is equipped with a trough to meet the use of large-capacity feeding equipment. There is a water receiving tank under the water tank, the liquid in the water tank flows into the water receiving tank through the overflow port for collection, and a drain pipe is arranged at the lower part of the water receiving tank to return the liquid in the water receiving tank to the liquid storage tank or other accommodation space. Here, more than two water tanks can be placed in one water receiving tank, which is conducive to the unified return of overflowing liquid. Of course, one water tank can be set with one water receiving tank. Each water tank may have more than two overflow ports or overflow pipes. However, only one drain pipe for the sink can be provided, and of course more than two can be provided.
对于管路设计,本实施例采用了简洁的结构,成本低、空间占用少,效果佳,管路33包括沿料槽宽度方向(装置的左右方向)设置的中空管331,中空管331的侧壁上沿中空管轴向(亦即装置的左右方向)排列设置两个以上的出液口332,对于只有一个喷嘴可用的情况,则可以堵住其他出液口,而只留一个出液口,中空管331的两端设置了进液口333,进液口333通过连接管(图中虚线表示隐去了连接管)与泵体相接,出液口通过连接管(图中虚线表示隐去了连接管)分别与相应的喷嘴31接通。从中空管两端进液能够保证液压更稳定,输出更顺畅。当然,在其他实施例中,中空管可以只在一端设置进液口,或者在中空管侧壁设置进液口,同样能够实现进液效果。For the pipeline design, this embodiment adopts a simple structure, with low cost, small space occupation, and good effect. The pipeline 33 includes a hollow tube 331 arranged along the width direction of the trough (the left-right direction of the device). The hollow tube 331 Two or more liquid outlets 332 are arranged on the side wall of the hollow tube along the axial direction of the hollow tube (that is, the left and right directions of the device). For the case where only one nozzle is available, the other liquid outlets can be blocked, leaving only one The liquid outlet, the two ends of the hollow pipe 331 are provided with liquid inlets 333, the liquid inlet 333 is connected to the pump body through a connecting pipe (the dotted line in the figure indicates that the connecting pipe is hidden), and the liquid outlet passes through the connecting pipe (Fig. The dashed lines indicate that the connecting pipes are omitted) and are respectively connected to the corresponding nozzles 31 . Injecting liquid from both ends of the hollow pipe can ensure more stable hydraulic pressure and smoother output. Of course, in other embodiments, the hollow tube may be provided with a liquid inlet port only at one end, or a liquid inlet port may be provided on the side wall of the hollow tube, which can also achieve the liquid inlet effect.
喷液机构3还包括安装架30,安装架30与水箱壁之间具有料槽可穿过的空间,例如在本实施例中安装架是与水箱底壁之间留存空间以使料槽可通过,若是在片料竖向堆叠时,则安装架是与水箱侧壁之间留存空间即可,中空管331安装在安装架30的后部,喷嘴31安装在安装架30的前部。如此前后搭配的空间组合,能够实现空间利用率最大化,减小空间占用,表面管线整洁,不会导致管路凌乱。安装架是保证喷液机构与装置结合的载体,安装架可繁可简,本实施例中的安装架为板状结构,空间占用小,安装方便。当然不排除其他实施例中安装架可能采用几根支架构成,或者采用较小的固定件来固定喷嘴,该较小的固定件也应视为安装架,安装架可能是一体的结构,也可能是几个小部件共同形成安装架。当然也不排除在单料槽的情况下,采用金属定型管制作成喷嘴而省去安装架的模式。总之,喷嘴在安装架上的安装方式需朝向料槽内存储空间(即朝向料槽内对应的片料)设置且避开与料槽相对移动的轨迹,也就是说喷嘴不能挡住料槽的移动,喷嘴可以部分伸入到料槽内,但只要不影响料槽内片料移动即可,当然喷嘴具有对片料限位功能的部件除外。The liquid spraying mechanism 3 also includes a mounting bracket 30. There is a space through which the material trough can pass through between the mounting bracket 30 and the water tank wall. For example, in this embodiment, the mounting bracket and the bottom wall of the water tank leave a space between the mounting bracket and the bottom wall of the water tank so that the material tank can pass through. , if the sheets are stacked vertically, the space between the mounting frame and the side wall of the water tank can be reserved. Such a combination of space before and after can maximize space utilization, reduce space occupancy, and clean surface pipelines without causing messy pipelines. The mounting frame is a carrier that ensures the combination of the liquid spraying mechanism and the device, and the mounting frame can be complex or simple. The mounting frame in this embodiment is a plate-like structure, which occupies less space and is easy to install. Of course, it is not excluded that in other embodiments, the mounting frame may be composed of several brackets, or a smaller fixing piece may be used to fix the nozzle. The smaller fixing piece should also be regarded as a mounting frame. The mounting frame may be an integral structure, or it may be It is several small parts that work together to form the mount. Of course, in the case of a single trough, the nozzle is made of a metal shaped tube and the mounting bracket is omitted. In short, the installation method of the nozzle on the mounting frame should be set towards the storage space in the trough (that is, towards the corresponding sheet material in the trough) and avoid the trajectory of relative movement with the trough, that is to say, the nozzle cannot block the movement of the trough. , the nozzle can partially extend into the trough, but as long as it does not affect the movement of the sheets in the trough, of course, the nozzle has the function of limiting the sheet material except for the parts.
本实施例中为了进一步提升加工效率,料槽数量设置了3个,安装架30上对应每一个料槽2的两侧位置处分别设置了两个喷嘴31。每个料槽都对应两个喷嘴有利于使片料较为均衡的被分离,特别情况下,如果料槽只在某一侧设置喷嘴,当然也可以实现片料分离的效果,但是由于单侧的喷嘴设置容易导致片料倾斜,分离精度受影响。在其他实施例中根据加工生产的需要,料槽的数量最少时可以设置为1个,也可以设置2个或4个或更多个,对应的喷嘴适当减增即可。In this embodiment, in order to further improve the processing efficiency, the number of troughs is set to three, and two nozzles 31 are respectively provided on the mounting frame 30 corresponding to the two sides of each trough 2 . Each trough corresponds to two nozzles, which is conducive to the more balanced separation of flakes. In special cases, if the trough is only provided with nozzles on one side, the effect of flake separation can of course also be achieved, but due to the unilateral Nozzle setting can easily lead to sheet tilting and affect separation accuracy. In other embodiments, according to the needs of processing and production, the minimum number of troughs may be set to one, or two or four or more, and the corresponding nozzles may be appropriately reduced or increased.
在其他实施例中,至少两个喷嘴构成一组且相对于对应料槽内片料的至少两个侧壁而设置。也就是说两个喷嘴作为一组不一定要设置在料槽相对两侧,也可以是相邻两侧,例如料槽的左侧和底侧都设置喷嘴,也能够起到有效准确分离片料的效果。In other embodiments, at least two nozzles form a set and are disposed relative to at least two side walls of the corresponding flakes in the chute. That is to say, the two nozzles as a group do not have to be arranged on opposite sides of the trough, but can also be adjacent to each other. For example, nozzles are provided on the left and bottom sides of the trough, which can also effectively and accurately separate the flakes. Effect.
为了适应不同尺寸的片料,增强装置的适配性,喷嘴以可调间距的方式安装在安装架上用于调整料槽两侧的两个喷嘴的距离:安装架30上沿料槽宽度方向设置的凸条35,喷嘴31上设置了与凸条匹配的卡槽311,喷嘴31通过卡槽311安装在安装架的凸条35上且可在料槽宽度方向(装置左右方向)滑动。卡槽与凸条之间可以是过盈配合的固定方式,也可以通过螺栓锁紧加以固定。In order to adapt to sheets of different sizes and enhance the adaptability of the device, the nozzles are installed on the mounting frame in an adjustable spacing manner to adjust the distance between the two nozzles on both sides of the trough: on the mounting frame 30 along the width direction of the trough The protruding strips 35 are provided, and the nozzle 31 is provided with a slot 311 matching the protruding strip. The nozzle 31 is installed on the protruding strip 35 of the mounting frame through the slot 311 and can slide in the width direction of the trough (the left and right direction of the device). The slot and the protruding strip can be fixed by interference fit, or can be fixed by bolt locking.
在其他实施例中可以采用安装架上沿料槽宽度方向设置了长条孔/排列孔, 喷嘴上设置了与长条孔/排列孔匹配的凸块,喷嘴通过凸块安装在安装架的长条孔/排列孔内且可在料槽宽度方向滑动/变动位置。凸块可以在长条孔中滑动改变位置,过盈配合时可以直接嵌入,也可以在凸块上设置螺栓和螺母配合,以将凸块锁紧在长条孔内。作为长条孔的替代,则采用左右方向排列的排列孔,即以一定间距设置多个孔,每个孔所限定的喷嘴间间距不同,以适应不同尺寸的片料。In other embodiments, elongated holes/arrangement holes may be arranged on the mounting frame along the width direction of the trough, and projections matching the elongated holes/arrangement holes may be arranged on the nozzles, and the nozzles may be installed on the length of the installation frame through the projections. In the strip hole/arrangement hole and can slide/change position in the width direction of the trough. The protruding block can slide in the elongated hole to change its position, and can be directly embedded in the case of interference fit, or a bolt and a nut can be arranged on the protruding block to lock the protruding block in the elongated hole. As an alternative to the long holes, the holes arranged in the left and right directions are used, that is, a plurality of holes are arranged at a certain interval, and the intervals between the nozzles defined by each hole are different, so as to adapt to sheets of different sizes.
在片料被逐一递进的送近至喷嘴处时,只要控制好前进距离的精度,则片料进入到喷嘴的液流施加区域就会自行分离,此时机械手及时取走该已经分离的片料即可。本实施例中为了防止出错,在料槽内位于喷嘴的后方附近位置处设置了止挡件,料槽前进时带动片料到达止挡件位置处时就被限位,片料挡件限位在特定位置,由于限位件是设置在喷嘴附近的,所以片料会受到喷嘴液流作用而分离,且分离后精确的被止挡件限位,以便于机械手准确取出。具体地,喷嘴31向料槽2内延伸出用于在片料相对移动的方向上将首位片料止挡在喷嘴喷水孔旁的止挡件312。所谓首位片料就是前后方向上最后(也是最靠近喷嘴的)的片料,本实施例中喷嘴31上朝向对应料槽一侧(喷嘴在料槽外,因而喷嘴向料槽内侧)延伸设置止挡件,止挡件312前侧表面与料槽2侧壁形成直角定位结构,进一步保证片料在分离后不会出现倾斜或错位的情况。在其他实施例中止挡件也可以设置在安装架上,而不设置在喷嘴上,只要能保证料槽内喷嘴后侧附近的位置上具有止挡件即可,如果止挡件离喷嘴太远则起不到限位效果,如果离的太近则容易干扰到喷嘴的液流导致片料分离失败,因此止挡件在喷嘴后方1至2个片料厚度的距离范围内为宜。When the sheet material is progressively sent to the nozzle one by one, as long as the accuracy of the advancing distance is controlled, the sheet material entering the liquid flow application area of the nozzle will be separated by itself. At this time, the manipulator will take the separated sheet in time. material can be. In this embodiment, in order to prevent errors, a stopper is set in the trough at a position near the rear of the nozzle. When the trough moves forward, the sheet material will be limited when it reaches the position of the stopper, and the sheet material stopper will limit the position. In a specific position, since the stopper is set near the nozzle, the sheet material will be separated by the liquid flow of the nozzle, and after separation, it will be precisely limited by the stopper, so that the manipulator can take it out accurately. Specifically, a stopper 312 extending from the nozzle 31 into the material trough 2 is used to stop the first piece of sheet material beside the water spray hole of the nozzle in the direction of relative movement of the sheet material. The so-called first piece of material is the last piece of material in the front-rear direction (and also the closest to the nozzle). In this embodiment, the nozzle 31 is extended toward the side of the corresponding trough (the nozzle is outside the trough, so the nozzle is extended to the inside of the trough). The stopper, the front surface of the stopper 312 and the side wall of the trough 2 form a right-angle positioning structure, which further ensures that the sheets will not be inclined or dislocated after separation. In other embodiments, the stopper can also be arranged on the mounting frame instead of the nozzle, as long as it can ensure that there is a stopper near the rear side of the nozzle in the trough, if the stopper is too far from the nozzle Then the limit effect will not be achieved. If it is too close, it will easily interfere with the liquid flow of the nozzle and cause the failure of sheet separation. Therefore, it is advisable for the stopper to be within a distance of 1 to 2 sheet thickness behind the nozzle.
由于止挡件可能伸入到料槽内对片料进行止挡,如果止挡件是固定的,则料槽的取放会受限制,加工时料槽只能前后推拉,加工完后料槽拉回至原位,然后在放入片料至料槽,会较大的影响加工效率,或者至少将料槽取出会磕碰止挡件。为了保证加工效率,本实施例中又进一步作出改进,安装架30的前端可转动地安装有翻转架301,喷嘴31安装在翻转架301上,止挡件312安装在喷嘴上,止挡件312向下延伸至料槽底部用于当翻转架向料槽一侧翻转时限定翻转架的翻转角度,事实上此处止挡件还充当了翻转限位件313的功能,翻转架向下翻时可以快速定位,直接加工,翻转限位件313可以与止挡件一体成型,也可以是单独安装在喷嘴上,或者翻转限位件是独立安装在翻转架上。在其他实施例中, 在具有翻转架的情况下,止挡件也可以直接设置在翻转架上,不一定要固定在喷嘴上。加工完成(片料都被取出)时,将翻转架向上翻转,水箱前部又会空出较大空间,方便料槽快速取出更换。Since the stopper may protrude into the trough to stop the sheet material, if the stopper is fixed, the pick and place of the trough will be restricted. During processing, the trough can only be pushed and pulled back and forth. Pulling it back to the original position, and then putting the sheet material into the trough, will greatly affect the processing efficiency, or at least taking out the trough will bump the stopper. In order to ensure the processing efficiency, further improvements are made in this embodiment. The front end of the mounting frame 30 is rotatably mounted with a flip frame 301 , the nozzle 31 is installed on the flip frame 301 , the stopper 312 is installed on the nozzle, and the stopper 312 Extending down to the bottom of the trough is used to limit the turning angle of the turning frame when the turning frame is turned to the side of the feeding trough. It can be quickly positioned and processed directly. The turning stopper 313 can be integrally formed with the stopper, or it can be installed on the nozzle separately, or the turning limiter 313 can be independently installed on the turning frame. In other embodiments, in the case of having a turning frame, the stopper can also be directly arranged on the turning frame, and does not necessarily need to be fixed on the nozzle. When the processing is completed (the sheets are all taken out), the turning frame is turned upside down, and a large space will be vacated at the front of the water tank, which is convenient for the quick removal and replacement of the material trough.
由此可见,为了避免安装架的存在而引起料槽从水箱中取放时会存在磕碰到安装架的情形,可以对安装架进行特殊设计,就如上面安装架前设置翻转架的结构设计一样,翻转架向后翻转就会空出较大的料槽取出或放入水箱的空间。在其他的实施例中,可以对安装架进一步设计,例如安装架包括用于安装喷嘴的前架和用于安装前架的后架,后架相对于水箱固定安装,前架相对于后架可翻转安装或前架相对于后架可推拉重叠安装用于前架收缩空间使料槽从水箱中取出时获得更大空间。对于翻转结构而言,事实上前架就相当于翻转架,前架和后架采用枢接方式安装即可实现翻转;对于推拉重叠结构而言,在水箱或后架上设置一个滑动轨道供前架滑动即可,前架向后推与后架重叠,也同样大幅缩减了前架的空间占用。后架上可以安装管路等部件,如果管路在后架上表面,则前架推拉时从后架的下表面通过。后架甚至可以只是一个滑动轨道,只要前架能安装其上即可。It can be seen that, in order to avoid the existence of the installation frame, the material trough will bump into the installation frame when it is taken and placed from the water tank, the installation frame can be specially designed, just like the structural design of the flip frame before the installation frame. , the flip frame is flipped backwards to free up space for the larger trough to be taken out or put into the water tank. In other embodiments, the installation frame can be further designed, for example, the installation frame includes a front frame for installing the nozzle and a rear frame for installing the front frame, the rear frame is fixedly installed relative to the water tank, and the front frame can be fixed relative to the rear frame. Flip installation or push-pull overlapping installation of the front frame relative to the rear frame is used to shrink the space of the front frame and obtain more space when the trough is taken out of the water tank. For the flip structure, in fact, the front frame is equivalent to a flip frame, and the front frame and the rear frame can be flipped by pivoting installation; The frame can be slid, and the front frame can be pushed back to overlap the rear frame, which also greatly reduces the space occupied by the front frame. Pipes and other components can be installed on the rear frame. If the pipeline is on the upper surface of the rear frame, the front frame will pass through the lower surface of the rear frame when the front frame is pushed and pulled. The rear rack can even be just a sliding rail, as long as the front rack can be mounted on it.
本实施例中对于喷嘴采用了特殊结构设计,喷嘴31包括内设水路通道的嘴体313及用于固定嘴体的座体314,嘴体313上分别设置与水路通道连通的喷水孔315和入水口316,嘴体313通过座体314安装在安装架30(具体是翻转架301)上;座体314上还设置了向料槽2内延伸出用于在片料相对移动的方向上将首位片料止挡在喷嘴喷水孔旁的止挡件312,嘴体31朝向对应料槽2内的一侧设置了沿片料侧壁方向排列的两个以上的喷水孔315。例如片料侧壁是上下方向的,则喷水孔也是上下方向设置,即由上向下(或由下向上)排列多个喷水孔,是的片料在侧壁的上下方向上能够获得一条线上的液流影响,而不是一个点的液流影响,从而增强了液流影响力。为此,排列多个喷水孔也可以有狭长喷水孔替代。本实施例中图示了上下两个喷水孔,但是其他实施例中设置三个或三个以上的喷水孔也可以。In this embodiment, a special structural design is adopted for the nozzle. The nozzle 31 includes a nozzle body 313 with a water channel channel and a seat body 314 for fixing the nozzle body. The nozzle body 313 is respectively provided with water spray holes 315 and The water inlet 316 and the mouth body 313 are installed on the mounting frame 30 (specifically, the turning frame 301 ) through the seat body 314; The first piece of material is stopped by the stopper 312 beside the water spray hole of the nozzle, and the nozzle body 31 is provided with two or more water spray holes 315 arranged along the direction of the side wall of the piece material on the side of the nozzle body 31 facing the corresponding material trough 2 . For example, if the side wall of the sheet material is in the up and down direction, the water spray holes are also arranged in the up and down direction, that is, a plurality of water spray holes are arranged from top to bottom (or from bottom to top). Yes, the sheet material can be obtained in the up and down direction of the side wall. Flow influence on a line, rather than a point, enhances flow influence. To this end, the arrangement of a plurality of water spray holes can also be replaced by narrow and long water spray holes. In this embodiment, two upper and lower water spray holes are shown, but in other embodiments, three or more water spray holes may be provided.
由图中可以看出,本实施例中的喷嘴的嘴体采用板块状,座体也是板块状,止挡件也是板块装置,嘴体朝向对应料槽的一面是平面,嘴体朝向料槽的一面具有喷水孔,喷水孔是在前后方向上具有宽度的长孔,喷水孔的数量在两个以上,沿着片料侧壁设置,即沿着上下方向设置。嘴体、座体、止挡件三者组合 安装,结构简单,易于拆装。嘴体朝向对应料槽的一面设置了台阶面,止挡件安装在该台阶面处与嘴体形成直角,嘴体通过螺丝锁定在座体上。It can be seen from the figure that the nozzle body of the nozzle in this embodiment is plate-shaped, the seat body is also plate-shaped, and the stopper is also a plate device. One side has water spray holes, the water spray holes are long holes with width in the front and rear directions, the number of water spray holes is more than two, and the water spray holes are arranged along the side wall of the sheet, that is, along the upper and lower directions. The mouth body, the seat body and the stopper are combined and installed, the structure is simple, and it is easy to disassemble and assemble. The side of the mouth body facing the corresponding trough is provided with a stepped surface, the stopper is installed on the stepped surface to form a right angle with the mouth body, and the mouth body is locked on the seat body by screws.
为了防止喷嘴的喷水孔刚好正对片料侧壁时,片料分离失效的问题。本实施例中料槽的两侧分别对应设置了喷嘴,喷嘴上以沿着片料侧壁方向为参照设置了狭长喷水孔或排列两个以上喷水孔,所述狭长喷水孔或所述排列两个以上喷水孔两个喷水孔至少在两端形成沿平行于片料层叠方向延展一定宽度的宽条孔。所谓片料侧壁方向就是喷嘴对准的片料的侧壁相当于一条线,如果片料是像本实施例附图中水平层叠的,则片料侧壁这条线是上下方向的,如果片料是上下堆叠的层叠方向,则片料侧壁这条线是前后水平的或左右水平的。In order to prevent the problem of failure of sheet separation when the water spray hole of the nozzle is just facing the side wall of the sheet. In this embodiment, two sides of the material trough are respectively provided with nozzles, and the nozzles are provided with long and narrow water spray holes or two or more water spray holes are arranged with reference to the direction along the side wall of the sheet material. The arrangement of two or more water spray holes and the two water spray holes at least form wide strip holes with a certain width extending parallel to the lamination direction of the sheets at both ends. The so-called side wall direction of the sheet material means that the side wall of the sheet material to which the nozzle is aligned is equivalent to a line. If the sheet material is stacked horizontally as shown in the drawings of this embodiment, the line of the side wall of the sheet material is in the up and down direction. The sheet material is stacked up and down in the stacking direction, and the line of the side wall of the sheet material is horizontal or horizontal.
以本实施例中附图中所示,料槽2的两侧分别对应设置了喷嘴31,喷嘴31上以料槽底向料槽顶的方向为参照(本实施例中的上下方向)设置了排列两个以上喷水孔315,靠近料槽顶的喷水孔(靠上部的喷水孔)在片料层叠方向(前后方向)的宽度大于靠近料槽底的喷水孔(靠下部的喷水孔)在片料层叠方向(前后方向)的宽度。也就是说喷水孔还具有前后方向的宽度,在此定义为宽条孔,这样喷水孔的宽条孔其液流则会在前后方向上形成线而非点,宽条孔式的喷水孔的施压范围则能够对应大于一片的片料厚度范围。而本实施例中之所以靠上的喷水孔宽度大于靠下的喷水口宽度,是为了适应放料习惯,实践中片料层叠放入料框中并非是完全垂直于料框底壁的,而是会稍稍的向后倾(装置方向的前向),那么靠上的喷水孔具有更大的宽度,则片料上部会收到更大的液压,片料会向前飘(装置方向的后向)的幅度更大,从而最终是完全垂直于料槽底壁的。As shown in the drawings in this embodiment, nozzles 31 are respectively provided on both sides of the trough 2, and the nozzles 31 are set with reference to the direction from the bottom of the trough to the top of the trough (the up-down direction in this embodiment). Arrange more than two water spray holes 315, and the spray holes near the top of the trough (the upper spray holes) are wider in the sheet stacking direction (front and rear direction) than the water spray holes near the bottom of the trough (the lower spray holes). water hole) width in the sheet stacking direction (front-to-rear direction). That is to say, the water spray hole also has a width in the front and rear directions, which is defined as a wide strip hole, so that the liquid flow of the wide strip hole of the water spray hole will form a line instead of a point in the front and rear direction. The pressure range of the water hole can correspond to a thickness range of sheet material larger than one sheet. In this embodiment, the width of the upper water spray hole is larger than that of the lower water spray port, in order to adapt to the feeding habit. In practice, the sheets stacked into the material frame are not completely perpendicular to the bottom wall of the material frame. , but it will be slightly tilted back (forward in the direction of the device), then the upper water spray hole has a larger width, the upper part of the sheet will receive greater hydraulic pressure, and the sheet will float forward (the device direction backward) has a greater magnitude so that it ends up being completely perpendicular to the bottom wall of the trough.
为了进一步固定化片料的放置,本实施例中料槽2远离喷嘴的一端(料槽前端)设置了由料槽底至料槽顶逐渐向远离喷嘴一侧倾斜的抵靠面21(由下至上向前倾斜的抵靠面)用于使片料放入料槽内向后倾斜(装置的前向)一定角度放置。由此可以完美配合本实施例中上下两个喷水孔宽度差异化设置的特殊设计。对于其他实施例中片料竖向层叠的料槽而言,抵靠面则是在料槽底设置,抵靠面一端高于另一端即可形成倾斜的抵靠面。In order to further immobilize the placement of the flakes, in this embodiment, the end of the trough 2 away from the nozzle (the front end of the trough) is provided with an abutment surface 21 that gradually slopes away from the nozzle from the bottom of the trough to the top of the trough (from the bottom to the bottom of the trough). The top-up and forward-inclined abutment surface) is used to put the sheet material into the trough and place it at a certain angle backward inclined (forward of the device). In this way, the special design of the different widths of the upper and lower water spray holes in this embodiment can be perfectly matched. For the trough in which the sheets are stacked vertically in other embodiments, the abutting surface is provided at the bottom of the trough, and one end of the abutting surface is higher than the other end to form an inclined abutting surface.
本实施例中为片料分离装置配设了取料机械手5形成取料设备,取料机械手5具有吸取片料的取放部51,进而在料槽内吸取已分离的片料9。取料机械手具有转动杆和Y轴驱动及Z轴驱动,能够使取放部高效吸取片料并放入指定位置。 在其他实施例中取放料机械手可以配设XYZ轴三轴驱动,覆盖更大范围的活动轨迹。其他机械手中的取放部可以是机械夹手,用于夹取片料,尤其是有些表面有镂空的片料。In this embodiment, a reclaiming robot 5 is provided for the sheet material separation device to form a material reclaiming device. The material reclaiming robot 5 has a pick-and-place portion 51 for sucking the sheet material, and then sucks the separated sheet material 9 in the material trough. The reclaiming manipulator has a rotating rod and a Y-axis drive and a Z-axis drive, which enables the pick-and-place part to efficiently pick up the sheets and place them in the designated position. In other embodiments, the pick-and-place manipulator can be equipped with XYZ-axis three-axis drive to cover a wider range of activity trajectories. The pick-and-place part in other robots can be a mechanical gripper, which is used to pick up sheets, especially some sheets with hollow surfaces.
本实施例中的取料设备的工作步骤及原理是:首先将片料满载至料槽内并将料槽放入到水箱内,然后在水箱内灌满水,喷液机构启动工作,喷嘴开始喷出液流,同时驱动机构驱动料槽开始移动,料槽内首位片料位于喷嘴的喷水孔处时,首位片料与相邻片料均至于水箱的水液面之下,水压均衡之下粘附力消失,喷水孔的液流会窜入两片料间隙使两片料顺利分离,取料机械手的取放部及时取出该首位片料,下一片相邻的片料变成首位片料,驱动机构继续推进料槽,使当前的首位片料位于喷头的喷水孔处,如此往复。The working steps and principle of the reclaiming device in this embodiment are as follows: firstly, the flakes are fully loaded into the trough and the trough is put into the water tank, and then the water tank is filled with water, the liquid spray mechanism starts to work, and the nozzle starts to work. The liquid flow is sprayed out, and the driving mechanism drives the trough to start to move. When the first piece of material in the trough is located at the water spray hole of the nozzle, the first piece of material and the adjacent piece of material are placed under the water level of the water tank, and the water pressure is balanced. The adhesive force disappears below, and the liquid flow from the water spray hole will enter the gap between the two pieces of material to separate the two pieces of material smoothly. For the first piece of material, the driving mechanism continues to advance the trough, so that the current first piece of material is located at the water spray hole of the nozzle, and so on and so forth.
实施例2:Embodiment 2:
本实施例中的片料取放装置在原理上与上述实施例1中的片料分离装置相同,变化之处在于:本实施例中于驱动机构是用于驱动喷嘴以使喷嘴与料架之间沿着片料层叠方向发生相对移动,也就是说料槽相对于水箱固定安装,喷嘴通过安装架安装在驱动机构上,驱动机构驱动喷嘴沿着片料层叠方向相对料槽移动。The sheet material picking and placing device in this embodiment is the same in principle as the sheet material separating device in the above-mentioned embodiment 1, the difference is that: in this embodiment, the driving mechanism is used to drive the nozzle so that the nozzle and the material rack are separated from each other. The relative movement occurs along the sheet stacking direction, that is to say, the trough is fixedly installed relative to the water tank, the nozzle is installed on the driving mechanism through the mounting frame, and the driving mechanism drives the nozzle to move relative to the trough along the sheet stacking direction.
对于本实施例中片料分离装置的其他结构部件均可以参见上述实施例1中的记载,此处不再赘述。For other structural components of the sheet material separating device in this embodiment, reference can be made to the description in the above-mentioned Embodiment 1, and details are not repeated here.
实施例3:Embodiment 3:
本实施例中喷嘴与料槽之间的相对于移动方向为水平方向,也就是说片料在料槽内是竖立起来排列的,如附图5中所示那样,料槽是相对于水箱移动的,在料槽放入到水箱内,水箱会给料槽移动设定一定的避让空间,也就是说当取料之初,料槽位于水箱一侧,水箱另一侧就是一个避让空间,使得料槽可以从水箱一侧运动到另一侧,这里所说的一侧并非一定是料槽抵靠水箱的一端,可以允许不抵靠水箱一端。由于需要避让空间,所以水箱在料槽移动的方向上的长度是大于料槽长度的,也就是说水箱在料槽相对移动的方向上设置了避让空间,水箱上用于避开料槽相对移动而设置的避让空间的上方设置了用于容置经过处理后的片料的成料盒。经过处理是指,包括将层叠片料已分离后的片料, 或者经过加工机加工后的已加工片料。成料盒可以具有用于将经过处理后的片料分隔排列层放的插架槽,成料盒也可以是一个容纳盒直接堆叠片料即可。In this embodiment, the moving direction between the nozzle and the trough is the horizontal direction, that is to say, the flakes are arranged upright in the trough. As shown in FIG. 5 , the trough is moved relative to the water tank. Yes, when the material trough is put into the water tank, the water tank will set a certain avoidance space for the movement of the material trough, that is to say, when the material is taken out, the material trough is located on one side of the water tank, and the other side of the water tank is an avoidance space, so that The trough can move from one side of the water tank to the other side, and the side mentioned here is not necessarily the end of the trough abutting against the water tank, it is allowed to not abut the end of the water tank. Due to the need for avoidance space, the length of the water tank in the direction of the movement of the trough is greater than the length of the trough, that is to say, the water tank is provided with an avoidance space in the direction of the relative movement of the trough, and the water tank is used to avoid the relative movement of the trough. A material box for accommodating the processed sheet material is arranged above the set avoidance space. Processed means to include sheets that have been separated from laminated sheets, or processed sheets that have been processed by a processing machine. The material-forming box may have a slot for placing the processed sheets in separate layers, and the material-forming box may also be an accommodating box to directly stack the sheets.
由于成料盒设置在水箱的避让空间位置上方,一方面不会遮挡住料槽的取料空间,另一方面还能够有效利用水箱上的重复空间,以附图1为例,水箱的后半部就是料槽的避让空间,避让空间上方设置了用于安装喷嘴的安装架,那么安装架上可以设置成料盒,这样安装架和成料盒就在竖向上重叠利用了一个空间,有效地利用了装置的有限空间,尤其是当成料盒是具有用于将经过处理后的片料分隔排列层放的插架槽,配合上述实施例中的取料机械手则能构成一个片料分离插料机,取料机械手能够将料槽内的层叠片料插入到成料盒的插架槽内,实现片料分离后直接变成插架片料,使后续工序便于取用。Since the finished material box is arranged above the avoidance space of the water tank, on the one hand, it will not block the reclaiming space of the material trough, and on the other hand, it can effectively use the repeated space on the water tank. The upper part is the avoidance space of the material trough. Above the avoidance space, there is a mounting frame for installing the nozzle. Then the mounting frame can be set as a material box, so that the mounting frame and the material box can overlap vertically to utilize a space, effectively The limited space of the device is utilized, especially when the material box has a slot for separating and arranging the processed sheets into layers, and the reclaiming manipulator in the above-mentioned embodiment can form a sheet material separating insert. The reclaiming manipulator can insert the laminated sheet material in the material trough into the slot of the material box, so that the sheet material can be directly changed into the inserted rack material after separation, which makes the subsequent process easy to use.
可以理解的是成料盒放在水箱的避让空间上方设置是最佳的方案,如果成料盒设置在水箱周边也可以形成片料分离插料机。It can be understood that it is the best solution to place the finished material box above the avoidance space of the water tank. If the finished material box is arranged around the water tank, a sheet material separation and insertion machine can also be formed.
对于料槽相对于水箱静止,喷嘴相对于料槽移动的装置而言,同样可以做出上述的成料盒设置。For the device in which the trough is stationary relative to the water tank and the nozzle moves relative to the trough, the above-mentioned setting of the material box can also be made.
实施例4:Embodiment 4:
本实施例与上述实施例3都是提供了增加成料盒的装置,相应结构可以参考上述实施例3,区别在于,本实施例中喷嘴与料槽之间的相对移动方向是竖向的(Z轴方向),也就是说片料在料槽内是平放堆叠的,料槽是相对于水箱移动的,水箱上方会给料槽移动设定一定的避让空间,但是如果像上述实施例3那样将成料盒设置在水箱上方则不利于取料,因此,对于此种料槽相对移动方向是竖向的,驱动机构会设置在水箱旁侧,则考虑将成料盒设置在驱动机构的上方,这样能够充分利用有限的装置空间。This embodiment and the above-mentioned embodiment 3 both provide a device for adding a material box. The corresponding structure can refer to the above-mentioned embodiment 3. The difference is that in this embodiment, the relative movement direction between the nozzle and the material trough is vertical ( Z-axis direction), that is to say, the sheets are stacked horizontally in the trough, the trough moves relative to the water tank, and a certain avoidance space will be set for the movement of the trough above the water tank, but if the above example 3 In this way, it is not conducive to reclaiming the material by setting the material box above the water tank. Therefore, for this kind of material trough, the relative movement direction is vertical, and the driving mechanism will be set beside the water tank, so consider setting the material box above the driving mechanism. This can make full use of the limited installation space.
以上对本实用新型实施例所提供的一种片料分离装置进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想和方法,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。A kind of sheet material separation device provided by the embodiment of the present invention has been introduced in detail above, and specific examples are used in this paper to illustrate the principle and implementation of the present invention. The core idea of the utility model; at the same time, for those skilled in the art, according to the idea and method of the present utility model, there will be changes in the specific implementation and application scope. In summary, the contents of this specification should not be It is understood as a limitation of the present invention.

Claims (28)

  1. 片料分离装置,其特征在于,包括:用于盛放液体的水箱,用于片料可层叠置于其内的料槽,具有喷嘴用于向料槽内片料侧壁施加液流的喷液机构,及用于驱动喷嘴或用于驱动料槽以使喷嘴与料架之间沿着片料层叠方向发生相对移动的驱动机构,料槽置于水箱内。A sheet material separation device is characterized in that it comprises: a water tank for holding liquid, a material trough in which the sheets can be stacked in layers, and a nozzle for applying a spray of liquid flow to the side wall of the sheet material in the material trough A liquid mechanism, and a driving mechanism for driving the nozzle or for driving the material trough to make the nozzle and the material rack move relatively along the sheet material stacking direction, and the material trough is placed in the water tank.
  2. 如权利要求1所述的片料分离装置,其特征在于,喷嘴深入水箱内用于使喷嘴浸入液体内向料槽内片料侧壁施加液流。The sheet material separating device according to claim 1, wherein the nozzle is deep into the water tank for immersing the nozzle in the liquid to apply a liquid flow to the side wall of the sheet material in the feeding tank.
  3. 如权利要求1所述的片料分离装置,其特征在于,喷嘴相对于水箱固定则驱动机构驱动料槽沿轨道相对于喷嘴移动;或者料槽相对于水箱固定则驱动机构驱动喷嘴沿轨道相对于料槽移动。The sheet material separating device according to claim 1, wherein when the nozzle is fixed relative to the water tank, the driving mechanism drives the trough to move relative to the nozzle along the track; or the driving mechanism drives the nozzle to move along the track relative to the nozzle when the trough is fixed relative to the water tank. The chute moves.
  4. 如权利要求1或2或3所述的片料分离装置,其特征在于,驱动机构包括沿片料层叠方向布置的轨道、用于承载料槽或喷嘴的滑块和用于驱动滑块沿着轨道移动的驱动器组件。The sheet material separating device according to claim 1, 2 or 3, wherein the driving mechanism comprises a track arranged along the sheet material stacking direction, a sliding block for carrying a trough or a nozzle, and a sliding block for driving the sliding block along the direction of the sheet material stacking. Orbital moving drive assembly.
  5. 如权利要求4所述的片料分离装置,其特征在于,驱动器组件包括驱动电机和丝杠,滑块上设有与丝杠配合的轴承套,驱动电机带动丝杠转动使滑块沿轨道移动;或者驱动器组件包括驱动电机、主动轮、从动轮和传送皮带,主动轮和从动轮之间套设传送皮带,滑块固定在传送皮带上,驱动电机驱动主动轮转动以带动滑块在轨道上移动;或者驱动器组件包括齿条和与齿条配合的齿轮,电机驱动齿轮转动,滑块与电机或齿条一体联动。The sheet material separating device according to claim 4, wherein the drive assembly comprises a drive motor and a lead screw, the slider is provided with a bearing sleeve matched with the lead screw, and the drive motor drives the lead screw to rotate so that the slider moves along the track ; Or the driver assembly includes a driving motor, a driving wheel, a driven wheel and a transmission belt, a transmission belt is set between the driving wheel and the driven wheel, the slider is fixed on the transmission belt, and the driving motor drives the driving wheel to rotate to drive the slider on the track. Or the driver assembly includes a rack and a gear matched with the rack, the motor drives the gear to rotate, and the slider is integrally linked with the motor or the rack.
  6. 如权利要求1所述的片料分离装置,其特征在于,喷液机构还包括泵体及连接泵体与喷嘴之间的管路。The sheet material separating device according to claim 1, wherein the liquid spraying mechanism further comprises a pump body and a pipeline connecting the pump body and the nozzle.
  7. 如权利要求6所述的片料分离装置,其特征在于,泵体还连接有用于向水箱和/或喷液机构供液的蓄液仓。The sheet material separating device according to claim 6, wherein the pump body is further connected with a liquid storage tank for supplying liquid to the water tank and/or the liquid spraying mechanism.
  8. 如权利要求7所述的片料分离装置,其特征在于,水箱具有溢流口,水箱内的液体通过溢流口回流至蓄液仓或其他的容纳空间中。The sheet material separating device according to claim 7, wherein the water tank has an overflow port, and the liquid in the water tank is returned to the liquid storage bin or other accommodating space through the overflow port.
  9. 如权利要求8所述的片料分离装置,其特征在于,水箱下方设置有接水槽,水箱内的液体通过溢流口流入接水槽内汇集,接水槽下部设置排水管用于使接水槽内液体回流至蓄液仓或其他的容纳空间中。The sheet material separating device according to claim 8, wherein a water receiving tank is arranged below the water tank, the liquid in the water tank flows into the water receiving tank through the overflow port and is collected, and a drain pipe is arranged at the lower part of the water receiving tank to return the liquid in the water receiving tank to the storage tank or other holding space.
  10. 如权利要求7所述的片料分离装置,其特征在于,水箱具有灌液口,泵体抽取蓄液仓中液体通过灌液口注入水箱内。The sheet material separation device according to claim 7, wherein the water tank has a liquid filling port, and the pump body extracts the liquid in the liquid storage bin and injects the liquid into the water tank through the liquid filling port.
  11. 如权利要求6所述的片料分离装置,其特征在于,管路包括沿料槽宽度方向设置的中空管,中空管的侧壁上沿中空管轴向排列设置两个以上的出液口,中空管的一端或两端或侧壁上设置了进液口,进液口通过连接管与泵体相接,出液口通过连接管分别与相应的喷嘴接通。The sheet material separating device according to claim 6, wherein the pipeline comprises a hollow tube arranged along the width direction of the trough, and two or more outlet pipes are arranged on the side wall of the hollow tube along the axial direction of the hollow tube. Liquid inlet, one end or both ends of the hollow pipe or the side wall is provided with a liquid inlet, the liquid inlet is connected with the pump body through a connecting pipe, and the liquid outlet is respectively connected with the corresponding nozzle through the connecting pipe.
  12. 如权利要求11所述的片料分离装置,其特征在于,喷液机构还包括安装架,安装架与水箱壁之间具有料槽可穿过的空间,中空管安装在安装架的后部,喷嘴安装在安装架的前部。The sheet material separating device according to claim 11, wherein the liquid spraying mechanism further comprises a mounting bracket, a space through which the material trough can pass through is provided between the mounting bracket and the wall of the water tank, and the hollow pipe is mounted at the rear of the mounting bracket , the nozzle is mounted on the front of the mount.
  13. 如权利要求1或2或6所述的片料分离装置,其特征在于,喷液机构还包括用于安装喷嘴的安装架,喷嘴在安装架上朝向料槽内的存储空间设置且避开与料槽相对移动的轨迹。The sheet material separating device according to claim 1, 2 or 6, characterized in that, the liquid spraying mechanism further comprises a mounting bracket for installing the nozzle, and the nozzle is arranged on the mounting bracket toward the storage space in the material trough and avoids the The trajectory of the relative movement of the trough.
  14. 如权利要求13所述的片料分离装置,其特征在于,料槽数量为一个以上,安装架上对应每一个料槽的两侧位置处分别设置了两个喷嘴。The sheet material separating device according to claim 13, characterized in that, the number of material troughs is more than one, and two nozzles are respectively provided on the mounting frame corresponding to the two sides of each material trough.
  15. 如权利要求14所述的片料分离装置,其特征在于,喷嘴以可调间距的方式安装在安装架上用于调整料槽两侧的两个喷嘴的距离:安装架上沿料槽宽度方向设置的凸条,喷嘴上设置了与安装条匹配的卡槽,喷嘴通过卡槽安装在安装架的凸条上且可在料槽宽度方向滑动;或者安装架上沿料槽宽度方向设置了长条孔/排列孔,喷嘴上设置了与长条孔/排列孔匹配的凸块,喷嘴通过凸块安装在安装架的长条孔/排列孔内且可在料槽宽度方向滑动/变动位置。The sheet material separating device according to claim 14, wherein the nozzles are installed on the mounting frame in an adjustable spacing manner to adjust the distance between the two nozzles on both sides of the trough: along the width direction of the trough on the mounting frame The set convex strip, the nozzle is set with a slot matching the mounting strip, the nozzle is installed on the convex strip of the mounting frame through the slot and can slide in the width direction of the trough; Bar holes/arrangement holes, the nozzles are provided with bumps that match the long holes/arrangement holes, the nozzles are installed in the long holes/arrangement holes of the mounting bracket through the bumps and can slide/change the position in the width direction of the trough.
  16. 如权利要求13所述的片料分离装置,其特征在于,安装架或喷嘴或水箱上向料槽内延伸出用于在片料相对移动的方向上将首位片料止挡在喷嘴喷水孔旁的止挡件。The sheet material separating device according to claim 13, wherein the mounting bracket or the nozzle or the water tank extends into the material trough for stopping the first sheet material at the water spray hole of the nozzle in the direction of relative movement of the sheet material next to the stopper.
  17. 如权利要求16所述的片料分离装置,其特征在于,喷嘴上朝向对应料槽一侧延伸设置止挡件,止挡件前侧表面与料槽侧壁形成定位结构。The sheet material separating device according to claim 16, wherein a stopper is extended on the nozzle toward one side of the corresponding trough, and the front side surface of the stopper and the side wall of the trough form a positioning structure.
  18. 如权利要求16或17所述的片料分离装置,其特征在于,安装架的前端可转动地安装有翻转架,喷嘴安装在翻转架上,止挡件安装在喷嘴上或翻转架上,止挡件向下延伸至料槽底部用于当翻转架向料槽一侧翻转时限定翻转架的翻转角度。The sheet material separating device according to claim 16 or 17, wherein a turning frame is rotatably installed at the front end of the mounting frame, the nozzle is installed on the turning frame, and the stopper is installed on the nozzle or on the turning frame to stop the turning frame. The stopper extends down to the bottom of the trough to limit the turning angle of the turning frame when the turning frame is turned to one side of the feeding trough.
  19. 如权利要求13所述的片料分离装置,其特征在于,安装架的前部可转动地安装有翻转架,喷嘴安装在翻转架上,喷嘴上或翻转架上设置向下 延伸至料槽底部的翻转限位件用于当翻转架向料槽一侧翻转时限定翻转架的翻转角度。The sheet material separating device according to claim 13, wherein a turning frame is rotatably installed on the front part of the mounting frame, the nozzle is installed on the turning frame, and the nozzle or the turning frame is arranged to extend downward to the bottom of the trough The turning limiter is used to limit the turning angle of the turning frame when the turning frame is turned to the side of the material chute.
  20. 如权利要求13所述的片料分离装置,其特征在于,喷嘴包括内设水路通道的嘴体及用于固定嘴体的座体,嘴体上分别设置与水路通道连通的喷水孔和入水口,嘴体通过座体安装在安装架上;座体上还设置了向料槽内延伸出用于在片料相对移动的方向上将首位片料止挡在喷嘴喷水孔旁的止挡件,嘴体朝向对应料槽内的一侧设置了沿片料侧壁方向排列的狭长喷水孔或两个以上的喷水孔。The sheet material separating device according to claim 13, wherein the nozzle comprises a nozzle body with a water channel channel and a seat body for fixing the nozzle body, and the nozzle body is respectively provided with a water spray hole and an inlet that communicate with the water channel channel. The nozzle body is installed on the mounting frame through the seat body; the seat body is also provided with a stopper extending into the material trough to stop the first piece of material beside the nozzle water hole in the direction of relative movement of the piece of material The side of the nozzle body facing the corresponding material trough is provided with narrow and long water spray holes or two or more water spray holes arranged along the direction of the side wall of the sheet material.
  21. 如权利要求1或2或6所述的片料分离装置,其特征在于,至少两个喷嘴构成一组且相对于对应料槽内片料的至少两个侧壁而设置。The sheet material separating device according to claim 1, 2 or 6, characterized in that, at least two nozzles form a group and are arranged relative to at least two side walls of the sheet material in the corresponding material trough.
  22. 如权利要求1或2或6所述的片料分离装置,其特征在于,喷嘴上朝向对应料槽内片料的一侧上沿片料侧壁方向设置狭长喷水孔或排列两个以上的喷水孔。The sheet material separating device according to claim 1, 2 or 6, wherein the side of the nozzle facing the sheet material in the corresponding material trough is provided with narrow and long water spray holes along the direction of the side wall of the sheet material, or two or more are arranged. spray hole.
  23. 如权利要求1或2或6所述的片料分离装置,其特征在于,料槽的两侧分别对应设置了喷嘴,喷嘴上以沿着片料侧壁方向为参照设置了狭长喷水孔或排列两个以上喷水孔,所述狭长喷水孔或所述排列两个以上喷水孔两个喷水孔至少在两端形成沿平行于片料层叠方向延展一定宽度的宽条孔。The sheet material separating device according to claim 1, 2 or 6, characterized in that, nozzles are respectively arranged on both sides of the material trough, and the nozzles are provided with long and narrow water spray holes or Two or more water spray holes are arranged, and the narrow and long water spray holes or the two water spray holes arranged with more than two water spray holes form wide strip holes extending with a certain width parallel to the lamination direction of the sheets at least at both ends.
  24. 如权利要求23所述的片料分离装置,其特征在于,料槽远离喷嘴的一端设置了倾斜的抵靠面用于使片料放入料槽内向层叠方向的后侧倾斜一定角度放置。The sheet material separating device according to claim 23, wherein the end of the material trough away from the nozzle is provided with an inclined abutting surface for placing the sheet material into the material trough inclined at a certain angle to the rear side of the stacking direction.
  25. 如权利要求24所述的片料分离装置,其特征在于,以宽条孔中心位置为参照,距离抵靠面较远的宽条孔宽度大于距离抵靠面较近的宽条孔宽度。24. The sheet material separating device according to claim 24, wherein, with reference to the center position of the wide hole, the width of the wide hole farther from the abutting surface is greater than the width of the wide hole closer to the abutting surface.
  26. 如权利要求1或2或3所述的片料分离装置,其特征在于,料槽通过料架相对于水箱或驱动机构固定安装,料架内并排设置了2个以上的料槽,每个料槽两侧分别设置了喷嘴。The sheet material separating device according to claim 1, 2 or 3, characterized in that, the material trough is fixedly installed relative to the water tank or the driving mechanism through the material rack, and more than two material troughs are arranged side by side in the material rack, and each material There are nozzles on both sides of the tank.
  27. 如权利要求26所述的片料分离装置,其特征在于,料槽上设置了卡柱/卡槽,料架上对应位置处设置匹配的卡槽/卡柱用于料槽可拆卸地安装在料架上。The sheet material separating device according to claim 26, characterized in that a clamping column/clamping slot is arranged on the material trough, and a matching clamping groove/clamping column is set at a corresponding position on the material rack for the material trough to be detachably installed on the on the rack.
  28. 如权利要求12或14或15或16所述的片料分离装置,其特征在于,安装架包括用于安装喷嘴的前架和用于安装前架的后架,后架相对于水箱固定安装,前架相对于后架可翻转安装或前架相对于后架可推拉重叠安装用于前架收缩空间使料槽从水箱中取出时获得更大空间。The sheet material separating device according to claim 12 or 14 or 15 or 16, wherein the installation frame comprises a front frame for installing the nozzle and a rear frame for installing the front frame, and the rear frame is fixedly installed relative to the water tank, The front frame can be flipped and installed relative to the rear frame, or the front frame can be pushed-pulled and overlapped relative to the rear frame. It can be used to shrink the space of the front frame and obtain more space when the material trough is taken out of the water tank.
PCT/CN2021/105459 2020-07-10 2021-07-09 Sheet material separation device WO2022007945A1 (en)

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