WO2021258542A1 - 一种低转矩脉动ipm伺服电机 - Google Patents
一种低转矩脉动ipm伺服电机 Download PDFInfo
- Publication number
- WO2021258542A1 WO2021258542A1 PCT/CN2020/112169 CN2020112169W WO2021258542A1 WO 2021258542 A1 WO2021258542 A1 WO 2021258542A1 CN 2020112169 W CN2020112169 W CN 2020112169W WO 2021258542 A1 WO2021258542 A1 WO 2021258542A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pole piece
- ipm
- motor
- hole
- servo motor
- Prior art date
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 239000002131 composite material Substances 0.000 claims description 9
- 230000001788 irregular Effects 0.000 claims description 7
- 230000010349 pulsation Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 230000035699 permeability Effects 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the invention relates to a permanent magnet servo motor, in particular to a low torque ripple IPM servo motor.
- the permanent magnet servo motor has a flexible and simple structure. According to the mutual position of the permanent magnet and the rotor core, it is mainly divided into a surface-mounted permanent magnet (SPM) servo motor and a built-in permanent magnet (Interior Permanent Magnet, IPM) servo There are two types of motors. Compared with SPM servo motors, IPM servo motors have higher power density and overload capacity, which has attracted the attention of various servo motor manufacturers. However, due to the relatively small air gap of the IPM servo motor, its cogging torque and torque ripple are relatively large, thereby reducing the torque output quality of the motor. Generally, the torque performance of the motor is improved by adopting closed slot, skewed slot and oblique pole design schemes, and by sacrificing the torque density of the motor.
- the cogging torque is the rate of change of the air gap magnetic field energy storage with respect to the rotor position ⁇ , which can be expressed as
- ⁇ ( ⁇ ) represents the air gap permeability
- B ( ⁇ , ⁇ ) represents the air gap magnetic density
- L a represents the axial length of the iron core; R 1 and R 2 respectively represent the outer radius and inner radius of the air gap; Q represents the number of stator slots; p represents the number of motor pole pairs; ⁇ 0 is the relative permeability; N L Represents the least common multiple of the number of stator slots and the number of rotor poles.
- Fan Ying of Southeast University and Xu Rong of Shanghai Institute of Electrical Engineering have successively studied the cogging torque suppression method of IPM servo motor with V-shaped magnets, and proposed an improvement method for the surface slotting of the rotor core pole shoe.
- the rotor slotting can be Under the premise of ensuring other performance of the motor, the cogging torque is reduced, the torque ripple of the motor is reduced, the control accuracy of the motor is improved, and the vibration and noise of the motor are effectively improved.
- this method can also adjust the salient pole rate of the motor to improve the power density and overload capacity of the motor.
- the method is easy to implement, and the silicon steel sheet can be quickly stamped by a punching machine to form an integral body at one time.
- the purpose of the present invention is to overcome the defects of the prior art and propose a low torque ripple IPM servo motor, which adopts a rotor core to set up a pole piece magnetic hole to suppress the torque ripple of the motor, which is suitable for mass production.
- the low torque ripple IPM servo motor proposed by the present invention includes a motor rotor iron core.
- the motor rotor iron core is uniformly provided with a number of permanent magnet slots along the circumference of the section, and permanent magnets are arranged in the permanent magnet slots; it is characterized in that: the motor rotor At least one pole piece magnetic adjustment hole is arranged between each pair of adjacent permanent magnetic slots of the iron core near the surface of the iron core (located at the position of the pole piece of the magnetic pole).
- pole piece magnetic adjustment holes between the adjacent permanent magnet slots is an odd number, one of them is located on the pole piece center line, and the others are symmetrical about the pole piece center; if the adjacent permanent magnet slots are between If the number of magnetic pole piece tuning holes is an even number, the pole piece magnetic tuning holes are symmetrically distributed with respect to the center line of the pole piece.
- the cross-sectional shape of the pole piece magnetic adjustment hole may be a circular hole, a polygonal hole such as a triangular hole, a rectangular hole, etc., a composite hole composed of a circle and a polygon, an irregular shape hole, or a regular shape.
- the shortest distance l min between the pole piece magnetic adjustment hole and the surface of the rotor core should be greater than 0.5 times the air gap length ⁇ , and less than 3 times the air gap length ⁇ , that is, 0.5 ⁇ l min ⁇ 3 ⁇ .
- pole piece magnetic adjustment holes between the adjacent permanent magnet slots are round holes and the number is 3
- the pole piece magnetic adjustment holes on both sides of the pole piece center line have the same radius
- the magnetic adjustment holes of the pole piece are round holes and the number is 4
- the radii of the magnetic adjustment holes of the symmetrical positions on both sides of the center line of the pole piece are equal.
- pole piece magnetic adjustment hole is a composite hole composed of a circular hole and a polygon, its arc should be close to the air gap side.
- pole piece magnetic adjustment hole When the pole piece magnetic adjustment hole is an irregularly shaped hole, its overall outline should be parallel to the direction of the magnetic force line, and the wider part should be close to the air gap side, and the narrow part should be away from the air gap side.
- the motor rotor iron core may be a spoke-type IPM motor rotor iron core, and may also be a "one"-shaped, V-shaped, U-shaped, and W-shaped IPM motor rotor core.
- the IPM servo motor may be an inner rotor IPM motor, an outer rotor type IPM motor, a linear IPM motor, or an axial magnetic field type IPM motor.
- the present invention proposes that the rotor iron core is slotted near the air gap side to adjust the air gap permeance and the air gap magnetic density distribution, thereby improving the cogging torque and reducing the torque pulsation of the motor.
- the low torque ripple IPM servo motor of the present invention can further reduce the cogging torque and torque ripple of the motor and improve the torque output performance of the motor compared with the IPM servo motor without magnetic adjustment hole; Compared with the IPM motor, it has higher power density and torque density, and has higher production efficiency and lower production cost; the IPM motor with magnetic adjustment holes on the surface of the rotor core has lower wind milling Loss, lower production cost and higher production efficiency.
- Figure 1(a) is a cross-sectional view of a low torque ripple IPM servo motor, in which: 1 is the rotor side rotor core, 2 is the rotor side permanent magnet, 3 is the stator side stator core, and 4 is the stator side armature winding.
- Figure 1(b) is a schematic diagram of the rotor core on the rotor side (3 circular hole-shaped pole piece magnetic adjustment holes), among which: 1.1, 1.2 and 1.3 are the pole piece magnetic adjustment holes.
- Figure 2 is a schematic diagram of the rotor core on the rotor side (1 round hole-shaped pole piece magnetic adjustment hole).
- Figure 3 is a schematic diagram of the rotor core on the rotor side (2 round hole-shaped pole piece magnetic adjustment holes).
- Figure 4 is a schematic diagram of the rotor core on the rotor side (4 round hole-shaped pole piece magnetic adjustment holes).
- Figure 5 is a schematic diagram of the rotor core on the rotor side (2 rectangular pole piece magnetic adjustment holes). .
- Figure 6 is a schematic diagram of the rotor core on the rotor side (2 pole piece magnetic adjustment holes, which are composite holes composed of a circle and a polygon).
- Figure 7 is a schematic diagram of the rotor core on the rotor side (2 pole piece magnetic adjustment holes, which are composite holes composed of a circle and a polygon).
- Figure 8 is a schematic diagram of the rotor core on the rotor side (3 pole-piece magnetic adjustment holes, two irregular holes, and one round hole).
- Figure 9 is an example of finite element calculation of the magnetic field of the motor after the rotor core is slotted on the rotor side.
- Fig. 10 is a comparison diagram of cogging torque optimization before and after the opening of the rotor core on the rotor side.
- Figure 11 is a comparison diagram of electromagnetic torque optimization before and after the opening of the rotor core on the rotor side.
- FIG. 1(a) it is a cross-sectional view of a low torque ripple IPM servo motor
- 1 is the rotor side rotor core
- 2 is the rotor side permanent magnet
- 3 is the stator side stator core
- 4 is the stator side armature winding .
- Figure 1(b) it is the corresponding rotor core.
- the round hole-shaped pole piece magnetic adjustment hole 1.1 and the round hole-shaped pole piece magnetic adjustment hole 1.3 Symmetrical about the center line of the magnetic poles, the circular hole-shaped pole piece magnetic adjustment hole 1.2 is located on the magnetic pole center line, and the distance from the center of the circular hole-shaped pole piece magnetic adjustment hole 1.2 to the center of the motor may not be equal to the circular hole-shaped pole piece magnetic adjustment hole 1.1 or a circle.
- the distance between the center of the hole-shaped pole piece magnetic adjustment hole and the center of the motor is 1.2.
- the rotor iron core has a circular hole-shaped pole piece magnetic adjustment hole near the surface of the iron core between two adjacent permanent magnetic slots, and the pole piece magnetic adjustment hole center is located on the center of the magnetic pole.
- the shortest distance l min from the circular hole-shaped pole piece magnetic tuning hole to the surface of the rotor core is greater than 0.5 times the air gap length and less than 3 times the air gap length, that is, 0.5 ⁇ l min ⁇ 3 ⁇ .
- the rotor core near the surface of the iron core between two adjacent permanent magnet slots has two round hole-shaped pole piece magnetic adjustment holes, namely, round hole-shaped pole piece magnetic adjustment holes 1.1 and The round hole-shaped pole piece magnetic adjustment hole 1.2, the corresponding radii are R 1 and R 2 respectively .
- the air gap length is less than 3 times the air gap length, that is, 0.5 ⁇ l min ⁇ 3 ⁇ .
- FIG. 5 there are 2 rectangular pole piece magnetic adjustment holes (1.1, 1.2) and 2 rectangular pole piece magnetic adjustment holes near the surface of the iron core between two adjacent permanent magnetic slots of the rotor iron core.
- the magnetic poles are symmetrical about the center line, their sizes are equal, and the shortest distance l min from the rectangular hole to the rotor core surface is greater than 0.5 times the air gap length and less than 3 times the air gap length, that is, 0.5 ⁇ l min ⁇ 3 ⁇ .
- the rotor core has 2 pole piece magnetic adjustment holes near the surface of the iron core between two adjacent permanent magnetic slots, which are composite holes composed of a circular hole and a triangle and are about the center line of the magnetic pole. Symmetrical, the relevant feature size is equal, and its arc is close to the air gap side, and the vertex corresponding to the triangle should be away from the air gap side.
- the shortest distance l min between the pole piece tuning hole and the rotor core surface is greater than 0.5 times the air gap length and less than 3 times the air gap length, that is, 0.5 ⁇ l min ⁇ 3 ⁇ .
- the rotor iron core has 2 irregular pole piece adjustment holes near the surface of the iron core between two adjacent permanent magnet slots, and they are symmetrical about the center line of the magnetic pole, and the relevant feature sizes are equal.
- the overall profile should be parallel to the direction of the magnetic field lines, and the wider part should be close to the air gap side, and the narrow part should be away from the air gap side.
- the shortest distance l min between the pole piece tuning hole and the rotor core surface is greater than 0.5 times the air gap length and less than 3 times the air gap length, that is, 0.5 ⁇ l min ⁇ 3 ⁇ .
- the rotor core has 3 pole piece magnetic adjustment holes (1.1, 1.2, 1.3) near the surface of the iron core between two adjacent permanent magnet slots, among which the pole piece magnetic adjustment holes ( 1.1, 1.3) are irregular holes and symmetrical about the centerline of the magnetic poles.
- the overall outline of the hole should be parallel to the direction of the magnetic force line, and the wider part should be close to the air gap side, and the narrow part should be away from the air gap side.
- the pole piece tuning hole 1.2 is on the magnetic pole center line.
- the shortest distance l min between the pole piece tuning hole and the surface of the rotor core is greater than 0.5 times the air gap length and less than 3 times the air gap length, that is, 0.5 ⁇ l min ⁇ 3 ⁇ .
- the low-torque pulsation IPM servo motor of the present invention can not only be applied to the industrial field of servo IPM motor, but also can be widely used in the field of domestic electrical appliances, new energy IPM motors, all-electric aircraft motors and other transportation fields.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
Claims (8)
- 一种低转矩脉动IPM伺服电机,包括电机转子铁芯,所述电机转子铁芯沿断面圆周均匀设置若干永磁槽,永磁槽内设永磁体;其特征是:所述电机转子铁芯每对相邻的永磁槽之间靠近铁芯表面处均设置至少一个极靴调磁孔。
- 根据权利要求1所述低转矩脉动IPM伺服电机,其特征是:若所述相邻的永磁槽之间的极靴调磁孔的数量为奇数,则其中一个位于极靴中心线上,其余关于极靴中心对称;若所述相邻的永磁槽之间的极靴调磁孔的数量为偶数,则所述极靴调磁孔关于极靴中心线对称分布。
- 根据权利要求1所述低转矩脉动IPM伺服电机,其特征是:所述极靴调磁孔的断面形状为圆形孔、多边形孔、圆形或多边形构成的复合孔,或为不规则形状孔、规则形状和不规则形状构成的复合孔。
- 根据权利要求3所述低转矩脉动IPM伺服电机,其特征是:所述极靴调磁孔,若为圆形孔和多边形构成的复合孔,其圆弧靠近气隙侧。
- 根据权利要求3所述低转矩脉动IPM伺服电机,其特征是:所述极靴调磁孔为不规则形状孔时,其外型整体轮廓应平行于磁力线方向,并且较宽部分应靠近气隙侧,较窄部分应背离气隙侧。
- 根据权利要求1所述低转矩脉动IPM伺服电机,其特征是:所述极靴调磁孔距离转子铁芯表面的最短距离l min大于0.5倍气隙长度δ,且小于3倍气隙长度δ,即满足0.5δ<lmin<3δ。
- 根据权利要求1所述低转矩脉动IPM伺服电机,其特征是:所述相邻的永磁槽之间的极靴调磁孔为圆孔且数量为3时,极靴中心线两侧的极靴调磁孔半径相等;所述相邻的永磁 槽之间的极靴调磁孔为圆孔且数量为4时,极靴中心线两侧对称位置的极靴调磁孔半径相等。
- 根据权利要求1所述低转矩脉动IPM伺服电机,其特征是:所述IPM伺服电机,为内转子IPM电机、外转子型IPM电机、直线型IPM电机或轴向磁场型IPM电机。
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CN202010570862.3A CN111614179A (zh) | 2020-06-22 | 2020-06-22 | 一种低转矩脉动ipm伺服电机 |
CN202010570862.3 | 2020-06-22 |
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CN112421924B (zh) * | 2020-11-09 | 2021-09-10 | 广东威灵电机制造有限公司 | 电机和家用电器 |
Citations (5)
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CN102611266A (zh) * | 2011-01-18 | 2012-07-25 | 德昌电机(深圳)有限公司 | 洗衣机用电机、干衣机用电机、电机及电机转子的制造方法 |
CN103988399A (zh) * | 2011-12-23 | 2014-08-13 | 三菱电机株式会社 | 永磁型电动机 |
CN104937815A (zh) * | 2013-01-24 | 2015-09-23 | 三菱电机株式会社 | 永磁体式旋转电机 |
JP2018011456A (ja) * | 2016-07-14 | 2018-01-18 | 大銀微系統股▲分▼有限公司Hiwin Mikrosystem Corp. | 永久磁石モータ |
CN212210630U (zh) * | 2020-06-22 | 2020-12-22 | 南京埃斯顿自动化股份有限公司 | 一种低转矩脉动ipm伺服电机 |
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FR2636480B1 (fr) * | 1988-08-01 | 1995-04-14 | Alsthom Gec | Moteur synchrone a aimants permanents |
CN1949628A (zh) * | 2006-11-01 | 2007-04-18 | 宁波骏腾国际工贸有限公司 | 聚磁型低波动永磁无刷轮电机 |
KR102390035B1 (ko) * | 2017-06-21 | 2022-04-25 | 엘지전자 주식회사 | 자속 집중형 모터 |
CN107240975B (zh) * | 2017-08-09 | 2023-05-26 | 珠海格力节能环保制冷技术研究中心有限公司 | 切向电机、切向电机转子及其转子铁芯 |
CN110620455B (zh) * | 2018-06-20 | 2021-07-06 | 广东美芝制冷设备有限公司 | 永磁电机和压缩机 |
CN209104914U (zh) * | 2018-10-31 | 2019-07-12 | 浙江新能机电科技有限公司 | 一种永磁电机的转子结构 |
CN110022016B (zh) * | 2019-04-24 | 2024-05-28 | 广东金霸智能科技股份有限公司 | 一种转子芯片及其转子和电机 |
CN110350693B (zh) * | 2019-08-02 | 2021-06-11 | 珠海格力电器股份有限公司 | 转子组件和永磁电机 |
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- 2020-06-22 CN CN202010570862.3A patent/CN111614179A/zh active Pending
- 2020-08-28 WO PCT/CN2020/112169 patent/WO2021258542A1/zh active Application Filing
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CN102611266A (zh) * | 2011-01-18 | 2012-07-25 | 德昌电机(深圳)有限公司 | 洗衣机用电机、干衣机用电机、电机及电机转子的制造方法 |
CN103988399A (zh) * | 2011-12-23 | 2014-08-13 | 三菱电机株式会社 | 永磁型电动机 |
CN104937815A (zh) * | 2013-01-24 | 2015-09-23 | 三菱电机株式会社 | 永磁体式旋转电机 |
JP2018011456A (ja) * | 2016-07-14 | 2018-01-18 | 大銀微系統股▲分▼有限公司Hiwin Mikrosystem Corp. | 永久磁石モータ |
CN212210630U (zh) * | 2020-06-22 | 2020-12-22 | 南京埃斯顿自动化股份有限公司 | 一种低转矩脉动ipm伺服电机 |
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