WO2021253739A1 - 在线贴胶机构转移胶轮装置、控制方法、组件及机构 - Google Patents

在线贴胶机构转移胶轮装置、控制方法、组件及机构 Download PDF

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Publication number
WO2021253739A1
WO2021253739A1 PCT/CN2020/133456 CN2020133456W WO2021253739A1 WO 2021253739 A1 WO2021253739 A1 WO 2021253739A1 CN 2020133456 W CN2020133456 W CN 2020133456W WO 2021253739 A1 WO2021253739 A1 WO 2021253739A1
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WO
WIPO (PCT)
Prior art keywords
vacuum
compressed air
transfer
rubber wheel
shaft
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Application number
PCT/CN2020/133456
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English (en)
French (fr)
Inventor
樊振华
Original Assignee
江苏中关村嘉拓新能源设备有限公司
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Application filed by 江苏中关村嘉拓新能源设备有限公司 filed Critical 江苏中关村嘉拓新能源设备有限公司
Priority to KR1020237002090A priority Critical patent/KR20230028421A/ko
Priority to US18/011,098 priority patent/US20230242365A1/en
Priority to DE112020007330.0T priority patent/DE112020007330T5/de
Priority to JP2022578640A priority patent/JP2023530752A/ja
Publication of WO2021253739A1 publication Critical patent/WO2021253739A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00—Primary cells; Manufacture thereof
    • H01M6/14—Cells with non-aqueous electrolyte
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H21/00—Apparatus for splicing webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00—Advancing webs
    • B65H20/12—Advancing webs by suction roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00—Advancing webs
    • B65H20/14—Advancing webs by direct action on web of moving fluid
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/05—Accumulators with non-aqueous electrolyte
    • H01M10/058—Construction or manufacture
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00—Primary cells; Manufacture thereof
    • H01M6/005—Devices for making primary cells
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/10—Means using fluid made only for exhausting gaseous medium
    • B65H2406/15—Means using fluid made only for exhausting gaseous medium rotary pressurized means, e.g. cylinder, drum, shaft, spindle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/30—Suction means
    • B65H2406/33—Rotary suction means, e.g. roller, cylinder or drum
    • B65H2406/331—Rotary suction means, e.g. roller, cylinder or drum arranged for rotating while moving along material to be handled, e.g. rolling on material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/37—Tapes
    • B65H2701/377—Adhesive tape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/72—Fuel cell manufacture
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to the field of lithium battery processing, in particular to an online glue application mechanism transfer rubber wheel device, a control method, a component and a mechanism.
  • the patent application number: 2020100154594 discloses a technical solution for an online glue sticking mechanism in the direction of foil travel.
  • online transfer is adopted.
  • the glue application method realizes high-efficiency and high-quality automatic glue application work.
  • the transfer preparation roller has the auxiliary function of vacuum adsorption and vacuum breaking control, which can improve the reliability of tape transfer.
  • the basic functions of online glue application have good effects.
  • the tape has no bubbles, no wrinkles, and good glue quality.
  • the vacuum and vacuum-breaking pipeline joints (including the empty generator and the solenoid valve for vacuum-breaking control) that generate vacuum and break the vacuum are installed on the shaft of the transfer assembly, thereby making the entire tape transfer assembly, especially
  • the mass of the transfer assembly shaft is large, which will further cause the inertia of the glue transfer assembly shaft during the rotation process to be large, which will have a negative impact on the start, acceleration and stop of the tape transfer process.
  • the transfer preparation roller is dynamically controlled when working at high speeds. The poor effect will further limit the speed of online glue application, and there is still room for further optimization of the entire technical solution.
  • the purpose of the present invention is to provide a new technical solution to solve the existing technical defects.
  • the present invention provides an online glue-applying mechanism transfer rubber wheel device, control method, assembly and mechanism, which solves the problem of the large rotational inertia of the transfer rubber wheel shaft existing in the prior art, which affects the start and acceleration performance, Reduce the technical defects such as glue application efficiency.
  • An online glue application mechanism transfer rubber wheel device comprising a transfer rubber wheel shaft with a hollow channel and a plurality of transfer rubber wheels arranged outside the transfer rubber wheel shaft.
  • the transfer rubber wheel is provided with a plurality of vacuum holes and multiple vacuum holes from the inside to the outside.
  • the transfer rubber wheel shaft is equipped with a vacuum interface and a compressed air interface at the openings at both ends, and the hollow channel of the transfer rubber wheel shaft is provided with an in-axis vacuum main line and an in-axis compressed air main line,
  • the in-shaft vacuum main line and the in-shaft compressed air main line are respectively connected to the inner ends of the vacuum interface and the compressed air interface at the shaft end, and the in-shaft vacuum main line is connected to the vacuum hole on the transfer rubber wheel through a vacuum manifold ,
  • the main line of compressed air in the shaft communicates with the compressed air hole on the transfer rubber wheel through the compressed air manifold.
  • the vacuum interface and the compressed air interface are both rotary joints.
  • the vacuum interface, the vacuum main line in the shaft, and the vacuum manifold can apply vacuum or break the vacuum to the vacuum hole on the transfer rubber wheel.
  • the compressed air interface, the compressed air main line in the shaft and the compressed air manifold can apply compressed air to the compressed air hole on the transfer rubber wheel.
  • the transfer rubber wheel has an annular cavity inside, the vacuum hole and the compressed air hole are both in communication with the annular cavity, and the vacuum manifold and the compressed air manifold are both connected to the annular cavity.
  • the annular cavity is in communication, the external connection position of the vacuum interface is connected with the vacuum generator through a pipeline, and the external connection position of the compressed air interface is connected with the compressed air valve system through the pipeline.
  • the vacuum holes and compressed air holes opened on the transfer rubber wheel are distributed symmetrically along the axis to ensure the static and dynamic balance of the entire transfer rubber wheel shaft.
  • the vacuum holes and compressed air holes can be Universal hole.
  • the vacuum manifold and compressed air manifold are installed in the hollow channel of the transfer rubber wheel shaft, and they are distributed in the hollow channel along the axial direction.
  • the last vacuum manifold is a two-way manifold or a three-way manifold, and the other vacuum manifolds are three-way manifolds.
  • the last compressed air manifold is a two-way manifold or a three-way manifold, and the other compressed air manifolds are a three-way manifold.
  • a vacuum control method for the transfer rubber wheel device of an online glue application mechanism is as follows:
  • Vacuum opening when the transfer rubber wheel is pressed to the rubber preparation board and ready to carry out the tape transfer operation, the vacuum is turned on;
  • Vacuum maintenance When the transfer rubber wheel is raised, stays in the middle, and avoids the position, the transfer rubber wheel maintains the vacuum function
  • Vacuum closed When the foil reaches the tape-connecting position, when the transfer rubber wheel is raised and the tape is transferred for the second time, the transfer rubber wheel turns on the compressed air, and at the same time the vacuum of the air transfer rubber wheel is closed.
  • both the vacuum and compressed air are turned off.
  • the present invention also provides an online glue sticking mechanism transfer glue assembly, which includes a transfer swing arm and a swing arm drive device capable of driving the transfer swing arm to swing.
  • the transfer swing arm is provided with the aforementioned online glue stick transfer rubber wheel A device and a rotating drive device for driving the transfer rubber wheel shaft and the transfer rubber wheel to rotate.
  • the present invention also provides an online adhesive application mechanism, including a frame and an unwinding assembly, a glue opening assembly, a glue application assembly, and a glue preparation assembly installed on the frame.
  • the rack is also provided with the online glue sticking mechanism transfer sticking component.
  • the transfer swing arm is installed on the frame through a swing arm mounting shaft
  • the glue preparation assembly includes a glue preparation plate, a glue cylinder and a glue head
  • the swing arm drive device is a two-stage The stroke drives the cylinder
  • the transfer swing arm is a two-stroke swing arm.
  • the present invention provides a rubber wheel transfer device, control method, assembly and mechanism of an online glue application mechanism
  • the transfer rubber wheel device, control method, assembly and mechanism of the online glue application mechanism pass in the hollow
  • the two ends of the transfer rubber wheel shaft are equipped with a vacuum interface and a compressed air interface, and then the vacuum interface and the compressed air interface can be used to connect the vacuum generator and the compressed air valve system.
  • the vacuum generator and the compressed air valve system can be installed on the transfer rubber through this installation structure.
  • the outside of the wheel shaft effectively reduces the quality of the transfer rubber wheel shaft, so that the rotational inertia of the transfer rubber wheel shaft is effectively reduced.
  • the transfer rubber wheel shaft and the transfer rubber wheel have higher starting, acceleration, deceleration and stop performance, and rotation positioning Faster, the start of the transfer rubber wheel and the dynamic control of high-speed work can further improve the online glue application to match the entire line connection speed, which is beneficial to improve the glue application efficiency and glue accuracy.
  • this online glue-applying mechanism transfer rubber wheel device, control method, component and mechanism solves the technical defects of the prior art such as the large rotational inertia of the transfer rubber wheel shaft, affects the start-up and acceleration performance, and reduces the glue application efficiency.
  • Figure 1 is a schematic diagram of the assembly of the online glue application mechanism in the present invention
  • FIG. 2 is a schematic diagram of the pneumatic arrangement of the rubber wheel transfer device of the centerline glue applying mechanism of the present invention
  • FIG. 3 is a diagram of the mechanism state of the present invention when the tape is transferred for the first time
  • Fig. 4 is a diagram of the mechanism state of the present invention when the tape is transferred for the second time.
  • An online glue application mechanism transfer rubber wheel device comprising a transfer rubber wheel shaft 1 with a hollow channel 11 and a plurality of transfer rubber wheels 2 arranged on the outside of the transfer rubber wheel shaft 1.
  • the transfer rubber wheel shaft 2 is equipped with a vacuum interface 31 and a compressed air interface 32 at the openings at both ends, respectively, and the hollow channel 11 of the transfer rubber wheel shaft 1 is provided with a shaft vacuum
  • the main line 41 and the main line of compressed air in the shaft 42 The main line of vacuum in the shaft 41 and the main line of compressed air in the shaft 42 communicate with the inner ends of the vacuum port 31 and the compressed air port 32 at the shaft end, respectively.
  • the main vacuum line 41 communicates with the vacuum hole on the transfer rubber wheel 2 through the vacuum manifold 51, and the main compressed air line 42 in the shaft communicates with the compressed air hole on the transfer rubber wheel 2 through the compressed air manifold 52.
  • the vacuum interface 31 and the compressed air interface 32 are respectively installed at the two ends of the transfer rubber wheel shaft 1, through the vacuum interface 31 and the compressed air interface 32, other devices, such as vacuum generator, vacuum control valve, compressed air generating device, compression
  • the air valve is installed on the outside of the transfer rubber wheel shaft 1, which effectively reduces the inertia of the transfer rubber wheel shaft 1 and the transfer rubber wheel 2 during the rotation process, helps to improve the start and acceleration performance of the transfer rubber wheel shaft 1 and the transfer rubber wheel 2, and improves the tape
  • the transfer efficiency, the control accuracy is higher, and the speed is faster.
  • the vacuum interface 31 and the compressed air interface 32 are both rotary joints, and the vacuum interface 31, the in-shaft vacuum main line 41 and the vacuum manifold 51 can apply vacuum or break the vacuum to the vacuum hole on the transfer rubber wheel 2 ,
  • the compressed air can be applied to the compressed air hole on the transfer rubber wheel 2 through the compressed air interface 32, the in-shaft compressed air main line 42 and the compressed air manifold 52.
  • the vacuum interface 31, the in-shaft vacuum main line 41, the vacuum manifold 51 and the vacuum hole on the transfer rubber wheel 2 cooperate to form the vacuum pipeline of the on-line gluing mechanism transfer rubber wheel device, the compressed air interface 32, the in-shaft compression
  • the main air line 41, the compressed air manifold 51 and the compressed air holes on the rubber transfer wheel 2 cooperate to form the compressed air pipeline of the rubber wheel transfer device of the online glue application mechanism.
  • the vacuum pipeline can be used to apply vacuum and vacuum breaking operations to the vacuum holes on the transfer rubber wheel 2, and the compressed air holes on the transfer rubber wheel 2 can be sprayed with compressed air through the compressed air pipeline.
  • the transfer rubber wheel device of the online glue application mechanism opens and breaks the vacuum on the vacuum hole on the transfer rubber wheel 2 through the vacuum pipeline, and the transfer rubber wheel device of the online glue application mechanism conveys the compressed air hole on the transfer rubber wheel 2 through the compressed air pipeline. Compressed air.
  • the transfer rubber wheel 2 has an annular cavity 21 inside, the vacuum hole and the compressed air hole are both in communication with the annular cavity 21, and the vacuum manifold 51 and the compressed air manifold 52 are both connected to the The annular cavity 21 is in communication, the external connection position of the vacuum interface 31 is connected to the vacuum generator through a pipeline, and the external connection position of the compressed air interface 32 is connected to the compressed air valve system through a pipeline.
  • Some parts with larger mass such as vacuum generator, vacuum control valve, compressed air generating device, compressed air valve system, etc. can be installed outside the transfer rubber wheel shaft 1, and do not need to be installed on the transfer rubber wheel shaft 1. Lower the transfer rubber wheel shaft 1. The moment of inertia.
  • the vacuum holes and compressed air holes opened on the rubber transfer wheel 1 are centrally symmetrically distributed along the axial direction to ensure the static and dynamic balance of the entire rubber transfer wheel shaft 1.
  • the vacuum holes and the compressed air holes are both The series are evenly distributed on the outer periphery of the transfer rubber wheel 2, and the vacuum holes and compressed air holes are distributed in a center-symmetrical manner, which can greatly improve the static and dynamic balance of the transfer rubber wheel shaft 1 and the transfer rubber wheel 2, which is helpful for lifting
  • the stability of the first transfer of the tape and the second transfer of the tape indirectly improves the quality of the adhesive.
  • the vacuum hole and the compressed air hole may be common holes.
  • the vacuum manifold 51 and the compressed air manifold 52 are installed in the hollow channel 11 of the transfer rubber wheel shaft 1 and are distributed in the hollow channel 11 along the axial direction.
  • This dislocation distribution installation structure can make the hollow channel 11 of the transfer rubber wheel shaft 1 to accommodate all the vacuum manifold 51 and compressed air manifold 52 on the one hand, and on the other hand, it can also improve the dynamic balance of the transfer rubber wheel shaft 1 and Static balance.
  • the last vacuum manifold 51 is a two-way manifold or a three-way manifold, and the other vacuum manifolds 51 are three-way manifolds
  • the last compressed air manifold 52 is a two-way manifold or a three-way manifold, and the other compressed air manifolds 52 are three-way manifolds.
  • the implementer can select the appropriate vacuum manifold 51 and compressed air manifold 52 according to specific needs.
  • the present invention also provides a vacuum control method for the online glue application mechanism transfer rubber wheel device, and the control method is as follows:
  • Vacuum opening press the transfer rubber wheel 2 to the rubber preparation plate 71 and open the vacuum when preparing for the first tape transfer operation;
  • Vacuum maintenance When the transfer rubber wheel 2 is lifted up, stays in the middle, and is in the avoiding position, the transfer rubber wheel 2 maintains the vacuum function;
  • Vacuum closed When the foil 9 reaches the tape-connecting position, the transfer rubber wheel 2 is raised and the tape is transferred for the second time, the transfer rubber wheel 2 turns on the compressed air, and at the same time the vacuum of the air transfer rubber wheel 2 is closed.
  • both the vacuum and compressed air are turned off.
  • the present invention also provides an online glue application mechanism transfer glue application assembly, including a transfer swing arm 6 and a swing arm drive device that can drive the transfer swing arm 6 to swing.
  • the swing arm 6 is provided with the online glue applying mechanism transfer rubber wheel device and a rotation driving device for driving the transfer rubber wheel shaft 1 and the transfer rubber wheel 2 to rotate.
  • the present invention also provides an online adhesive application mechanism, including a frame and an unwinding assembly, a glue opening assembly, a glue application assembly, a glue preparation assembly installed on the frame, and a frame
  • the transfer glue assembly of the online glue sticking mechanism is also provided on it.
  • the transfer swing arm 6 is mounted on the frame through a swing arm mounting shaft 61
  • the glue preparation assembly includes a glue preparation plate 71, a glue pressing cylinder 72 and a glue head 73
  • the swing arm driving device is two
  • the cylinder is driven by a two-stage stroke
  • the transfer swing arm 6 is a two-stage swing arm.
  • the transfer of the tape from the rubber preparation plate 71 to the transfer rubber wheel 2 is the first transfer process of the tape
  • the transfer process of the tape from the transfer rubber wheel 2 to the foil 9 is the second transfer process of the tape
  • Vacuum opening press the transfer rubber wheel 2 to the rubber preparation plate 71 and open the vacuum when preparing for the first tape transfer operation;
  • Vacuum maintenance When the transfer rubber wheel 2 is lifted up, stays in the middle, and is in the avoiding position, the vacuum function of the transfer rubber wheel 2 is always maintained;
  • Vacuum closed When the foil 9 and other products reach the tape-connecting position, the transfer rubber wheel 2 is raised and the tape is transferred for the second time, the vacuum of the transfer rubber wheel 2 is closed, and the transfer rubber wheel 2 turns on the compressed air and breaks the vacuum at the same time .
  • the swing arm drive device drives the transfer swing arm 6 to swing and causes the transfer rubber wheel 2 to press down on the rubber preparation plate 71.
  • the corresponding vacuum is generated.
  • the vacuum interface 31 Under the cooperation of the vacuum device and the vacuum control valve, the vacuum interface 31 generates a vacuum to the vacuum hole of the transfer rubber wheel 2 through the in-shaft vacuum main line 41 and the vacuum manifold 51, and then uses the vacuum generated by the vacuum hole to prepare the rubber plate 71
  • the prepared tape is absorbed and transferred to the transfer rubber wheel 2 to complete the first transfer of the tape.
  • the transfer rubber wheel shaft 1 and the transfer rubber wheel 2 are both in the low position, and the lower edge of the transfer rubber wheel 2 abuts Go to the rubber preparation board 71;
  • the swing arm driving device drives the swing arm 6 to swing upward, and the transfer rubber wheel shaft 1 and the transfer rubber wheel 2 are lifted upwards.
  • the intermediate stop, avoidance and other processes are kept on the transfer rubber wheel 2
  • the tape is always vacuum sucked on the transfer rubber wheel 2. More specifically, after the first transfer process of the tape and before the second transfer of the tape, the vacuum function of the on-line gluing mechanism transfer rubber wheel device is always Keep;
  • the swing arm driving device drives the transfer swing arm 6 to swing and causes the transfer rubber wheel 2 to rise, and the transfer rubber wheel 2 lifts it.
  • the tape adsorbed on the surface is transferred to the tape connection position of the foil 9.
  • This process is the second transfer process of the tape.
  • the corresponding vacuum generator and vacuum control valve cooperate to cut off the vacuum function on the transfer rubber wheel.
  • the corresponding compressed air generator and compressed air valve work together and open the compressed air on the transfer rubber wheel 2.
  • the compressed air passes through the compressed air interface 32 from the outside through the in-shaft compressed air main line 42 and the compressed air manifold 52.
  • the compressed air hole on the transfer rubber wheel 2 is sprayed out, and the compressed air is used to break the vacuum, so that the tape can successfully complete the secondary transfer process.
  • FIG 4 for details. Under the guidance of the front idler 82, the rear idler 83 and the adhesive backing roller 81, it moves to the tape splicing position.
  • the transfer rubber roller 2 abuts the foil 9 against the adhesive backing roller 81
  • the bottom edge is matched to transfer the tape on the transfer rubber wheel 2 to the foil 9. .
  • the tape is transferred to the foil 9.
  • the vacuum and compressed air on the transfer rubber wheel 2 are both turned off, and the on-line gluing process of the foil 9 is completed.
  • the tape can be continuously transferred to the foil 9 to realize automatic operation.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Adhesive Tape Dispensing Devices (AREA)
  • Secondary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Tyre Moulding (AREA)
  • Coating Apparatus (AREA)

Abstract

一种在线贴胶机构转移胶轮装置、控制方法、组件及机构，其中在线贴胶机构转移胶轮装置包括转移胶轮轴（1）及若干转移胶轮（2），转移胶轮（2）由内向外开设有多个真空孔及多个压缩空气孔，转移胶轮轴（1）在其两端开口处分别安装有真空接口（31）及压缩空气接口（32），转移胶轮轴（1）的中空通道（11）内设置有轴内真空主管线（41）、轴内压缩空气主管线（42），轴内真空主管线（41）通过真空歧管（51）与转移胶轮（2）上的真空孔连通，轴内压缩空气主管线（42）通过压缩空气歧管（52）与转移胶轮（2）上的压缩空气孔连通。该在线贴胶机构转移胶轮装置、控制方法、组件及机构具有结构简单、转动惯性小、启动、加速性能好等优点，有助于提升在线贴胶的效率及精度。

Description

在线贴胶机构转移胶轮装置、控制方法、组件及机构 技术领域
本发明涉及锂电池加工领域，特别是一种在线贴胶机构转移胶轮装置、控制方法、组件及机构。
背景技术
随着锂电池的广泛应用，与锂电池生产领域相关的各种设备也越来越多。为适应社会需要，电池生产企业的自动化程度也越来越高，各种设备正在步入无人化、智能化。
在锂电池的生产过程中，需要对相邻两卷箔材进行接带以实现持续卷绕。在现有技术中，箔材完成自动接带后，其接带位置的强度比起其他位置的强度低，在后续工序时容易出现接带位置断带的现象，影响电池的加工质量，需要耗费大量的人力物力进行维护，生产成本高。而个别需要接带的位置还是采用人工操作的方式完成接带，这时候需要加工设备停机，严重降低了生产效率，生产成本进一步增多。
为此，有企业提出了新的解决方案，例如专利申请号为：2020100154594的专利申请，其公开了一种箔材走带方向在线贴胶机构的技术方案，在该技术方案中，采用在线转移贴胶的方法实现了高效率、高质量的自动化贴胶工作，转移备胶滚轮具有真空吸附和破真空控制的辅助功能，可提高了胶带转移的可靠性，在线贴胶基本功能具有良好效果，胶带无气泡、无褶皱，贴胶质量好。
然而，在该技术方案中，产生真空及破真空的真空及破真空管路接头(包括空发生器和破真空控制的电磁阀)均安装在转移组件转轴上，进而使得整个胶带转移组件，特别是转移组件转轴的质量较大，进一步会导致胶转移组件转轴在转动过程中的惯量大，给胶带转移过 程中的启动、加速及停止带来负面的影响，转移备胶滚轮在高速工作时动态控制效果不佳，进一步也会给在线贴胶的速度带来限制，整个技术方案还存在进一步优化的空间。
有鉴于此，本发明的目的在于提供一种新的技术方案以解决现存的技术缺陷。
发明内容
为了克服现有技术的不足，本发明提供一种在线贴胶机构转移胶轮装置、控制方法、组件及机构，解决了现有技术存在的转移胶轮轴的转动惯性大、影响启动及加速性能、降低贴胶效率等技术缺陷。
本发明解决其技术问题所采用的技术方案是：
一种在线贴胶机构转移胶轮装置，包括具有中空通道的转移胶轮轴及若干设置在所述转移胶轮轴外部的转移胶轮，所述转移胶轮由内向外开设有多个真空孔及多个压缩空气孔，所述转移胶轮轴在其两端开口处分别安装有真空接口及压缩空气接口，所述转移胶轮轴的中空通道内设置有轴内真空主管线、轴内压缩空气主管线，所述轴内真空主管线及轴内压缩空气主管线分别与位于轴端的所述真空接口及压缩空气接口的内端连通，轴内真空主管线通过真空歧管与转移胶轮上的真空孔连通，轴内压缩空气主管线通过压缩空气歧管与转移胶轮上的压缩空气孔连通。
作为上述技术方案的改进，所述真空接口及压缩空气接口均为旋转接头，通过真空接口、轴内真空主管线及真空歧管可对转移胶轮上的真空孔施加真空或破真空操作，通过压缩空气接口、轴内压缩空气主管线及压缩空气歧管可对转移胶轮上的压缩空气孔施加压缩空气。
作为上述技术方案的进一步改进，所述转移胶轮内部具有环形空腔，所述真空孔及压缩空气孔均与所述环形空腔连通，所述真空歧管及压缩空气歧管均与所述环形空腔连通，所述真空接口的外部连接位通过管路与真空发生器连接，所述压缩空气接口的外部连接位通过管 路与压缩空气阀系连接。
作为上述技术方案的进一步改进，所述转移胶轮上开设的真空孔及压缩空气孔沿轴向呈中心对称分布，保证整个转移胶轮轴的静平衡及动平衡，真空孔与压缩空气孔可为通用的孔。
作为上述技术方案的进一步改进，所述真空歧管及压缩空气歧管安装在转移胶轮轴的中空通道内且其在中空通道内沿轴向方向呈错位分布
作为上述技术方案的进一步改进，沿着所述轴内真空主管线从真空接口的接入方向，最后一个真空歧管为二通歧管或三通歧管，其他真空歧管为三通歧管，沿着所述轴内压缩空气主管线从压缩空气接口的接入方向，最后一个压缩空气歧管为二通歧管或三通歧管，其他压缩空气歧管为三通歧管。
一种在线贴胶机构转移胶轮装置的真空控制方法，所述控制方法如下：
真空开启：在转移胶轮下压至备胶板并准备进行胶带一次转移操作时打开真空；
真空保持：在转移胶轮抬起、中间停留、避位位置时，转移胶轮保持真空功能；
真空关闭：当箔材到达接带位置位后，转移胶轮升起并进行胶带二次转移时，转移胶轮开启压缩空气，同时气转移胶轮的真空关闭。
完成胶带二次转移到箔带等产品上后，真空和压缩空气都关闭。
如上周而复始的工作控制逻辑。
本发明还提供了一种在线贴胶机构转移贴胶组件，包括转移摆臂及可驱动所述转移摆臂摆动的摆臂驱动装置，转移摆臂上设置有上述的在线贴胶机构转移胶轮装置及用于驱动所述转移胶轮轴、转移胶轮转动的转动驱动装置。
基于上述的在线贴胶机构转移贴胶组件，本发明还提供了一种在线贴胶机构，包括机架及安装在机架上的放卷组件、开胶组件、贴胶组件、备胶组件，机架上还设置有所述的在线贴胶机构转移贴胶组件。
作为上述技术方案的改进，所述转移摆臂通过摆臂安装轴安装在机架上，所述备胶组件包括备胶板、压胶气缸及压胶头，所述摆臂驱动装置为二级行程驱动气缸，所述转移摆臂为二级行程摆臂。
本发明的有益效果是：本发明提供了一种在线贴胶机构转移胶轮装置、控制方法、组件及机构，该种在线贴胶机构转移胶轮装置、控制方法、组件及机构通过在中空的转移胶轮轴两端设置真空接口及压缩空气接口，进而可以利用真空接口及压缩空气接口连接真空发生器及压缩空气阀系，真空发生器及压缩空气阀系通过该种安装结构可以安装在转移胶轮轴外部，有效降低转移胶轮轴质量，使得转移胶轮轴的转动惯性有效降低，进一步在转移贴胶过程中，转移胶轮轴及转移胶轮的启动、加速、减速及停止的性能更高，转动定位更加迅速，转移胶轮的启动和高速工作时的动态可控、进一步提升在线贴胶的可匹配整线连线速度，有利于提升贴胶效率及贴胶精度。
综上，该种在线贴胶机构转移胶轮装置、控制方法、组件及机构解决了现有技术存在的转移胶轮轴的转动惯性大、影响启动及加速性能、降低贴胶效率等技术缺陷。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明中在线贴胶机构的装配示意图；
图2是本发明中线贴胶机构转移胶轮装置的气路布置示意图；
图3是本发明在进行胶带第一次转移时的机构状态图；
图4是本发明在进行胶带第二次转移时的机构状态图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，专利中涉及到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。本发明创造中的各个技术特征，在不互相矛盾冲突的前提下可以交互组合，参照图1-4。
一种在线贴胶机构转移胶轮装置，包括具有中空通道11的转移胶轮轴1及若干设置在所述转移胶轮轴1外部的转移胶轮2，所述转移胶轮2由内向外开设有多个真空孔及多个压缩空气孔，所述转移胶轮轴2在其两端开口处分别安装有真空接口31及压缩空气接口32，所述转移胶轮轴1的中空通道11内设置有轴内真空主管线41、轴内压缩空气主管线42，所述轴内真空主管线41及轴内压缩空气主管线42分别与位于轴端的所述真空接口31及压缩空气接口32的内端连通，轴内真空主管线41通过真空歧管51与转移胶轮2上的真空孔连通，轴内压缩空气主管线42通过压缩空气歧管52与转移胶轮2上的压缩空气孔连通。
真空接口31及压缩空气接口32分别安装在转移胶轮轴1的两端，通过真空接口31及压缩空气接口32可分别将其他的装置，如真空发生器、真空控制阀、压缩空气发生装置、压缩空气阀系安装在转移胶轮轴1外部，有效降低转移胶轮轴1及转移胶轮2在转动过程中的惯性，有助于提升转移胶轮轴1及转移胶轮2的启动、加速性能，提升胶带转移效率，控制起来精度更加高，速度更快。
通过在转移胶轮2上设置真空孔及压缩空气孔可以实现转移胶 轮2的真空、破真空及输送压缩空气的功能。
优选地，所述真空接口31及压缩空气接口32均为旋转接头，通过真空接口31、轴内真空主管线41及真空歧管51可对转移胶轮2上的真空孔施加真空或破真空操作，通过压缩空气接口32、轴内压缩空气主管线42及压缩空气歧管52可对转移胶轮2上的压缩空气孔施加压缩空气。
所述真空接口31、轴内真空主管线41、真空歧管51与转移胶轮2上的真空孔配合组成在线贴胶机构转移胶轮装置的真空管路，所述压缩空气接口32、轴内压缩空气主管线41、压缩空气歧管51与转移胶轮2上的压缩空气孔配合组成在线贴胶机构转移胶轮装置的压缩空气管路。
通过所述真空管路可对转移胶轮2上的真空孔施加真空及破真空操作，通过所述压缩空气管路可对转移胶轮2上的压缩空气孔喷压缩空气。
在线贴胶机构转移胶轮装置通过真空管路对转移胶轮2上的真空孔开启真空及破真空，在线贴胶机构转移胶轮装置通过压缩空气管路对转移胶轮2上的压缩空气孔输送压缩空气。
优选地，所述转移胶轮2内部具有环形空腔21，所述真空孔及压缩空气孔均与所述环形空腔21连通，所述真空歧管51及压缩空气歧管52均与所述环形空腔21连通，所述真空接口31的外部连接位通过管路与真空发生器连接，所述压缩空气接口32的外部连接位通过管路与压缩空气阀系连接，采用这种结构后，一些质量较大的部件，如真空发生器、真空控制阀、压缩空气发生装置、压缩空气阀系等均可安装在转移胶轮轴1外部，不必安装在转移胶轮轴1上，降低转移胶轮轴1的转动惯量。
优选地，所述转移胶轮1上开设的真空孔及压缩空气孔沿轴向呈 中心对称分布，保证整个转移胶轮轴1的静平衡及动平衡，具体地，真空孔及压缩空气孔均呈系列地均匀分布于转移胶轮2的外周沿，真空孔及压缩空气孔采用中心对称的分布方式，能够极大提升转移胶轮轴1及转移胶轮2的静平衡及动平衡，有助于提升胶带第一次转移及胶带第二次转移的稳定性，间接提升贴胶质量。在本实施例中，真空孔与压缩空气孔可为通用的孔。
优选地，所述真空歧管51及压缩空气歧管52安装在转移胶轮轴1的中空通道11内且其在中空通道11内沿轴向方向呈错位分布。这种错位分布的安装结构一方面可以使得转移胶轮轴1的中空通道11内能够容纳下所有的真空歧管51及压缩空气歧管52，另一方面也能够提升转移胶轮轴1的动平衡及静平衡。
优选地，沿着所述轴内真空主管线41从真空接口31的接入方向，最后一个真空歧管51为二通歧管或三通歧管，其他真空歧管51为三通歧管，沿着所述轴内压缩空气主管线42从压缩空气接口32的接入方向，最后一个压缩空气歧管52为二通歧管或三通歧管，其他压缩空气歧管52为三通歧管，在具体实施时，实施者可以根据具体需要选择合适的真空歧管51及压缩空气歧管52。
基于上述的在线贴胶机构转移胶轮装置，本发明还提供了一种在线贴胶机构转移胶轮装置的真空控制方法，所述控制方法如下：
真空开启：在转移胶轮2下压至备胶板71并准备进行胶带第一次转移操作时打开真空；
真空保持：在转移胶轮2抬起、中间停留、避位位置时，转移胶轮2保持真空功能；
真空关闭：当箔材9到达接带位置位后，转移胶轮2升起并进行胶带第二次转移时，转移胶轮2开启压缩空气，同时气转移胶轮2的真空关闭。
完成胶带二次转移到箔带9等产品上后，真空和压缩空气都关闭。
如上周而复始的工作控制逻辑，可实现自动化胶带在线贴胶。
基于上述的在线贴胶机构转移胶轮装置，本发明还提供了一种在线贴胶机构转移贴胶组件，包括转移摆臂6及可驱动所述转移摆臂6摆动的摆臂驱动装置，转移摆臂6上设置有所述的在线贴胶机构转移胶轮装置及用于驱动所述转移胶轮轴1、转移胶轮2转动的转动驱动装置。
基于上述的在线贴胶机构转移贴胶组件，本发明还提供一种在线贴胶机构，包括机架及安装在机架上的放卷组件、开胶组件、贴胶组件、备胶组件，机架上还设置有所述的在线贴胶机构转移贴胶组件。
优选地，所述转移摆臂6通过摆臂安装轴61安装在机架上，所述备胶组件包括备胶板71、压胶气缸72及压胶头73，所述摆臂驱动装置为二级行程驱动气缸，所述转移摆臂6为二级行程摆臂。
具体实施上述技术方案时，胶带从备胶板71转移到转移胶轮2上为胶带第一次转移过程，胶带从转移胶轮2转移到箔材9的过程为胶带第二次转移过程，在线贴胶机构转移胶轮装置的真空管路及压缩空气管路的控制逻辑如下：
真空开启：在转移胶轮2下压至备胶板71并准备进行胶带第一次转移操作时打开真空；
真空保持：在转移胶轮2抬起、中间停留、避位位置时，转移胶轮2的真空功能一直保持；
真空关闭：当箔材9等产品到达接带位置位后，转移胶轮2升起并进行胶带第二次转移时，转移胶轮2的真空关闭，同时转移胶轮2开启压缩空气并破真空。
具体地，在真空开启时，摆臂驱动装置驱动转移摆臂6摆动并使 得所述转移胶轮2下压到备胶板71上，在胶带准备进行第一转移过程时，在对应的真空发生器、真空控制阀的配合操作下，真空接口31通过轴内轴内真空主管线41及真空歧管51对转移胶轮2的真空孔产生真空，进而利用真空孔产生的真空将备胶板71上备好的胶带吸附并转移到转移胶轮2上，完成胶带的第一次转移，具体参照图3,转移胶轮轴1及转移胶轮2均处于低位，转移胶轮2的下沿抵靠到备胶板71上；
在真空保持时，摆臂驱动装置驱动摆臂6向上摆动，转移胶轮轴1及转移胶轮2向上抬起，在抬起过程中，中间的停顿、避位等过程均保持转移胶轮2上真空孔的真空功能，胶带一直被真空吸附在转移胶轮2上，更加具体地，胶带进行第一转移过程后到胶带进行第二次转移前，在线贴胶机构转移胶轮装置的真空功能一直保持；
在真空关闭时，箔材9在对应输送装置的输送作用下输送到接带位置，这时候，摆臂驱动装置驱动转移摆臂6摆动并使得转移胶轮2升起，转移胶轮2将其表面吸附的胶带转移到箔材9的接带位置，这个过程为胶带的第二转移过程，在胶带进行第二转移时，对应的真空发生器、真空控制阀配合切断转移胶轮上的真空功能，同时对应的压缩空气发生器及压缩空气阀系配合工作并开启转移胶轮2上的压缩空气，压缩空气从外部经过压缩空气接口32经过轴内压缩空气主管线42及压缩空气歧管52从转移胶轮2上的压缩空气孔上喷出，利用压缩空气破除真空，使得胶带顺利完成二次转移过程，具体参照图4，转移胶轮轴1及转移胶轮2均提升到高位，箔材9在前托辊82、后托辊83及贴胶背辊81的导向下移动到接带贴胶位置，进行第二次转移时，转移胶轮2将箔材9抵靠到贴胶背辊81下沿并配合将转移胶轮2上的胶带转移到箔材9上。。
胶带完成二次转移后，胶带被转移到箔材9上，这时候，转移胶 轮2上的真空及压缩空气均关闭，箔材9在线贴胶过程完成。
不断重复上述的操作，就可以将胶带不断地转移到箔材9上，实现自动化操作。
以上是对本发明的较佳实施进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形或替换，这些等同的变形或替换均包含在本申请权利要求所限定的范围内。

Claims (10)

  1. 一种在线贴胶机构转移胶轮装置，其特征在于：包括具有中空通道(11)的转移胶轮轴(1)及若干设置在所述转移胶轮轴(1)外部的转移胶轮(2)，所述转移胶轮(2)由内向外开设有多个真空孔及多个压缩空气孔，所述转移胶轮轴(2)在其两端开口处分别安装有真空接口(31)及压缩空气接口(32)，所述转移胶轮轴(1)的中空通道(11)内设置有轴内真空主管线(41)、轴内压缩空气主管线(42)，所述轴内真空主管线(41)及轴内压缩空气主管线(42)分别与所述真空接口(31)及压缩空气接口(32)的内端连通，轴内真空主管线(41)通过真空歧管(51)与转移胶轮(2)上的真空孔连通，轴内压缩空气主管线(42)通过压缩空气歧管(52)与转移胶轮(2)上的压缩空气孔连通。
  2. 根据权利要求1所述的一种在线贴胶机构转移胶轮装置，其特征在于：所述真空接口(31)及压缩空气接口(32)均为旋转接头，通过真空接口(31)、轴内真空主管线(41)及真空歧管(51)可对转移胶轮(2)上的真空孔施加真空，通过压缩空气接口(32)、轴内压缩空气主管线(42)及压缩空气歧管(52)可对转移胶轮(2)上的压缩空气孔施加压缩空气并破真空。
  3. 根据权利要求1所述的一种在线贴胶机构转移胶轮装置，其特征在于：所述转移胶轮(2)内部具有环形空腔(21)，所述真空孔及压缩空气孔均与所述环形空腔(21)连通，所述真空歧管(51)及压缩空气歧管(52)均与所述环形空腔(21)连通，所述真空接口(31)的外部连接位通过管路与真空发生器连接，所述压缩空气接口(32)的外部连接位通过管路与压缩空气阀系连接。
  4. 根据权利要求1所述的一种在线贴胶机构转移胶轮装置，其特征在于：所述转移胶轮(1)上开设的真空孔及压缩空气孔沿轴向 呈中心对称分布，保证整个转移胶轮轴(1)的静平衡及动平衡，真空孔与压缩空气孔可为通用的孔。
  5. 根据权利要求1所述的一种在线贴胶机构转移胶轮装置，其特征在于：所述真空歧管(51)及压缩空气歧管(52)安装在转移胶轮轴(1)的中空通道(11)内且其在中空通道(11)内沿轴向方向呈错位分布。
  6. 根据权利要求1所述的一种在线贴胶机构转移胶轮装置，其特征在于：沿着所述轴内真空主管线(41)从真空接口(31)的接入方向，最后一个真空歧管(51)为二通歧管或三通歧管，其他真空歧管(51)为三通歧管，沿着所述轴内压缩空气主管线(42)从压缩空气接口(32)的接入方向，最后一个压缩空气歧管(52)为二通歧管或三通歧管，其他压缩空气歧管(52)为三通歧管。
  7. 一种适用于权利要求1-6任意一项所述的在线贴胶机构转移胶轮装置的真空控制方法，其特征在于：所述控制方法如下：
    真空开启：在转移胶轮(2)下压至备胶板(71)并准备进行胶带一次转移操作时打开真空；
    真空保持：在转移胶轮(2)抬起、中间停留、避位位置时，转移胶轮(2)保持真空功能；
    真空关闭：当箔材(9)到达接带位置位后，转移胶轮(2)升起并进行胶带第二次转移时，转移胶轮(2)开启压缩空气，同时气转移胶轮(2)的真空关闭。
  8. 一种在线贴胶机构转移贴胶组件，其特征在于：包括转移摆臂(6)及可驱动所述转移摆臂(6)摆动的摆臂驱动装置，转移摆臂(6)上设置有权利要求1-6任意一项所述的在线贴胶机构转移胶轮装置及用于驱动所述转移胶轮轴(1)、转移胶轮(2)转动的转动驱动装置。
  9. 一种在线贴胶机构，其特征在于：包括机架及安装在机架上的放卷组件、开胶组件、贴胶组件、备胶组件，机架上还设置有权利要求8所述的在线贴胶机构转移贴胶组件。
  10. 根据权利要求9所述的一种在线贴胶机构，其特征在于：所述转移摆臂(6)通过摆臂安装轴(61)安装在机架上，所述备胶组件包括备胶板(71)、压胶气缸(72)及压胶头(73)，所述摆臂驱动装置为二级行程驱动气缸，所述转移摆臂(6)为二级行程摆臂。
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