WO2021250891A1 - Sheet material - Google Patents

Sheet material Download PDF

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Publication number
WO2021250891A1
WO2021250891A1 PCT/JP2020/023219 JP2020023219W WO2021250891A1 WO 2021250891 A1 WO2021250891 A1 WO 2021250891A1 JP 2020023219 W JP2020023219 W JP 2020023219W WO 2021250891 A1 WO2021250891 A1 WO 2021250891A1
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Prior art keywords
sheet
base material
granular member
sheet material
fiber
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PCT/JP2020/023219
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French (fr)
Japanese (ja)
Inventor
秀明 内冨
Original Assignee
株式会社アイ・セラミック・テクノロジー
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Priority to PCT/JP2020/023219 priority Critical patent/WO2021250891A1/en
Publication of WO2021250891A1 publication Critical patent/WO2021250891A1/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/413Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties containing granules other than absorbent substances

Definitions

  • sheet materials used for various purposes such as construction, civil engineering, and packaging with improved heat insulation are known.
  • problems such as deterioration of usability may occur. Therefore, as a technique for improving the heat insulating property while suppressing the thickness of the sheet material as much as possible, for example, in Patent Document 1, a sheet member is formed by applying hollow ceramic beads and an acrylic resin to a resin film, and the sheet is concerned.
  • a functional sheet produced by laminating a member to a rubber sheet is disclosed. In this functional sheet, the heat insulating property is improved by hollow ceramic beads having low thermal conductivity.
  • hollow ceramic beads cover the resin film without gaps, so that water resistance is improved in addition to heat insulation.
  • a rubber sheet further water resistance is added, and even if the rubber sheet is pierced by a nail or the like, the holes are closed by the expansion and contraction of the rubber sheet, and the water resistance is maintained. There is.
  • the sheet material (10) includes a sheet-like base material (1) in which voids (G) are distributed over the entire surface, and a plurality of granular members (2) made of hollow ceramic. , And the granular member (2) is held in the sheet-like base material (1) without closing the voids (G).
  • the granular member (2) may be formed in a spherical shape. According to this, since the granular member (2) can be held at a high density with respect to the sheet-shaped base material (1), the heat insulating property can be further improved.
  • the granular member (2) may be formed to have a major axis of 5 ⁇ m or more and 50 ⁇ m or less. According to this, the effect of the present disclosure of providing heat insulating property while ensuring air permeability is more preferably achieved.
  • the granular member (2) may be made of a non-porous member. According to this, it is possible to prevent the internal space of the hollow granular member (2) from communicating with the outside of the granular member (2) through the pores, so that the heat insulating property is more reliably improved. Can be made to.
  • the sheet material (10) may include a binder (3) that disperses the granular member (2) inside and holds it on the sheet-like base material (1). According to this, the granular member (2) can be suitably held on the sheet-like base material (1) while achieving both breathability and heat insulating properties.
  • the binder (3) may have a film structure in which the granular member (2) is dispersed inside.
  • the sheet-like base material (1) may be made of a fiber (F). According to this, it becomes easy to secure the air permeability over the entire surface of the sheet material (10). Further, since the surface area of the fiber (F) is large, it is possible to hold a sufficient amount of the granular member (2) in the fiber (F).
  • the granular member (2) is a base material internal region (1c) which is a region corresponding to the inside of the sheet-like base material (1) on the surface of the fiber (F). ),
  • the fiber (F) is held at a higher density in the base material surface region (1d), which is a region corresponding to the surface of the sheet-like base material (1) on the surface of the fiber (F). May be good.
  • the granular member (2) is intensively arranged in the substrate surface region (1d), the void (G) in the substrate internal region (1c) is less likely to be occupied by the granular member (2). Therefore, it becomes easier to secure the air permeability.
  • the granular member (2) is a base material internal region (1c) which is a region corresponding to the inside of the sheet-like base material (1) on the surface of the fiber (F). ) And the base material surface region (1d), which is a region corresponding to the surface of the sheet-like base material (1) on the surface of the fiber (F), held on the fiber (F) so as to have the same density. It may have been done.
  • the granular member (2) is evenly arranged in the base material surface region (1d) and the base material internal region (1c), so that the base material surface region (1d) is formed by contact with other members, for example. Even when the granular member (2) arranged in the base material is scraped off, a sufficient amount of the granular member (2) remains in the substrate internal region (1c). Therefore, it is possible to suppress the deterioration of the heat insulating property.
  • the sheet material according to the present disclosure can have heat insulating properties while ensuring breathability.
  • FIG. 1 is a perspective view showing the appearance of the sheet material according to the present embodiment.
  • FIG. 2 is an enlarged view showing a non-woven fabric as a sheet-like base material.
  • FIG. 3 is a diagram showing a microscope image of a granular member.
  • FIG. 4 is a diagram showing a microscope image of a granular member.
  • FIG. 5 is a diagram schematically showing a state in which granular members are dispersed inside a binder having a film structure.
  • FIG. 6 is a cross-sectional view showing a sheet material.
  • FIG. 1 is a perspective view showing the appearance of the sheet material 10 according to the present embodiment.
  • FIG. 2 is an enlarged view showing a non-woven fabric as a sheet-shaped base material 1.
  • 3 and 4 are views showing microscopic images of the granular member 2.
  • FIG. 5 is a diagram schematically showing a state in which the granular members 2 are dispersed inside the binder 3 having a film structure.
  • the sheet material 10 is a sheet having high heat insulating properties, and has breathability over the entire surface thereof. Further, the sheet material 10 has flexibility.
  • “having high heat insulating property” tends to have high heat insulating property (that is, low thermal conductivity) as compared with, for example, cloth, paper, resin film, non-woven fabric, etc., which are general sheet materials. It means that. "Having breathability” means that it is breathable (that is, air can flow) through the sheet material 10. In addition, “air” may mean gas in general, and may contain water vapor. Further, “having flexibility” means that it can be easily bent in any direction at any position.
  • the sheet material 10 is used here as wallpaper for construction. The use of the sheet material 10 is not limited to the wallpaper for construction, and can be applied to various uses as described later.
  • the sheet material 10 is a thin sheet-like member having a substantially constant thickness over the entire surface thereof.
  • the sheet material 10 has a first surface 10a and a second surface 10b on the opposite side of the first surface 10a.
  • the sheet material 10 may have a thickness of, for example, 0.1 mm or more and 2 mm or less over the entire surface thereof. With such a thickness, it becomes easy to achieve a suitable balance in functions such as heat insulation, breathability, flexibility, durability, and ease of manufacture of the sheet material 10.
  • the sheet material 10 has a rectangular shape as a whole here, the shape is not limited to the rectangular shape, and the sheet material 10 can be appropriately cut or preformed into a shape suitable for the intended use.
  • the sheet material 10 includes a sheet-like base material 1, a granular member 2, and a binder 3.
  • the sheet material 10 may further have a separate configuration in addition to the sheet-like base material 1, the granular member 2, and the binder 3.
  • the sheet material 10 may further include a separate sheet having breathability so as to cover the first surface 10a or the second surface 10b.
  • the sheet material 10 may further comprise a separate mixture present dispersed within the binder 3.
  • the sheet-like base material 1 may have a thickness of, for example, 0.1 mm or more and 2 mm or less over the entire surface thereof, and this thickness substantially coincides with the thickness of the sheet material 10.
  • the sheet-shaped base material 1 has a rectangular shape as a whole here, but the shape is not limited to the rectangular shape, and the sheet-shaped base material 1 can be appropriately cut or preformed into a shape suitable for the intended use.
  • the sheet-like base material 1 has air permeability over the entire surface thereof. That is, the sheet-shaped base material 1 is formed with a gap G that communicates the first surface 1a and the second surface 1b.
  • the voids G are formed so as to be distributed over the entire surface of the sheet-like base material 1.
  • the void G is formed to have a size that allows ventilation between the first surface 1a and the second surface 1b of the sheet-like base material 1.
  • the gap G may have a width of, for example, 0.1 mm or more and 1 mm or less.
  • the fact that water vapor can flow through the void G as air means that the sheet-like base material 1 has a moisture permeability to allow moisture to escape.
  • the fibers used as the material of the non-woven fabric constituting the sheet-shaped base material 1 are not particularly limited.
  • the fiber used as the material of the non-woven fabric constituting the sheet-shaped base material 1 may be any fiber such as aramid fiber, glass fiber, nylon fiber, vinylon fiber, polypropylene fiber, polyethylene fiber, polyester fiber, cellulose fiber and the like. ..
  • the sheet-like base material 1 is not limited to the non-woven fabric as long as it is a sheet-like member in which the voids G are distributed over the entire surface. That is, the sheet-like base material 1 may be a member other than the non-woven fabric and may be made of a member made of fibers, or may be made of a member other than the fibers.
  • the granular member 2 is a fine grain made of a hollow ceramic. Since the granular member 2 is formed hollow, the heat capacity per unit volume (that is, the volume specific heat) is close to that of air. A plurality (many) of the granular members 2 are included in the sheet material 10.
  • the granular member 2 has a spherical outer shape.
  • the "spherical shape" is exemplified by a true spherical shape, but the spherical shape is not necessarily limited to the true spherical shape, and may be, for example, an oblate spherical shape. Further, the granular member 2 may have a more distorted shape.
  • the granular member 2 is formed so that the major axis of the outer shape is preferably 1 ⁇ m or more, more preferably 5 ⁇ m or more. Further, the granular member 2 is formed so that the major axis of the outer shape is preferably 100 ⁇ m or less, more preferably 50 ⁇ m or less.
  • the type of ceramic constituting the granular member 2 is not particularly limited, but may be, for example, a ceramic made of sodium aluminosilicate glass. Further, the granular member 2 may be made of a non-porous member. By forming the granular member 2 with such a ceramic, the sheet material 10 can particularly preferably suppress the growth of fungi, mold and the like. That is, the sheet material 10 provided with the granular member 2 is expected to have antibacterial, antifungal, and deodorant effects. Further, by forming the granular member 2 with the inorganic ceramic, the sheet material 10 is suppressed from being charged with static electricity, and as a result, dust, pollen and the like are less likely to adhere. Further, by forming the granular member 2 with ceramic, the temperature environment in the vicinity of the sheet material 10 is stabilized by the heat storage function of the ceramic, and for example, the growth of plants placed in the vicinity of the sheet material 10 can be promoted.
  • the binder 3 is for binding the plurality of granular members 2 to each other, and the granular members 2 and the sheet-like base material 1 to each other (that is, a binder).
  • the binder 3 thinly intervenes between the plurality of granular members 2 and adheres them to each other. Further, the binder 3 is thinly interposed between the granular member 2 and the sheet-like base material 1, and adheres them to each other. That is, the binder 3 disperses the granular member 2 inside and holds it on the sheet-shaped base material 1. In other words, the granular member 2 is held on the sheet-like base material 1 via the binder 3.
  • retention means, for example, a state in which the granular member 2 is firmly bonded to the sheet-like base material 1, a state in which the sheet-like base material 1 is adhered to the granular member 2, or a state in which the sheet-like base material 1 is adhered to the granular member 2.
  • retention means, for example, a state in which the granular member 2 is firmly bonded to the sheet-like base material 1, a state in which the sheet-like base material 1 is adhered to the granular member 2, or a state in which the sheet-like base material 1 is adhered to the granular member 2.
  • the binder 3 has a film structure in which the granular member 2 is dispersed inside.
  • the binder 3 may uniformly disperse the granular member 2 inside.
  • the film structure composed of the binder 3 may have a thickness of, for example, about 0.5 mm. Of such films, 90% or more of the volume is composed of the granular member 2 (that is, less than 10% of the volume is composed of the binder 3).
  • the binder 3 having a film structure covers, for example, the surface of the fiber F of the sheet-like substrate 1 as a film.
  • the binder 3 is made of, for example, silicon acrylic or the like.
  • the binder 3 When the binder 3 is composed of a material (inactivating component) that does not supply nutrients to microorganisms, long-term antibacterial and antifungal functions can be realized. In the manufacturing process of the sheet material 10 described later, the binder 3 is in a liquid or gel state before drying, and changes to a flexible solid state after drying.
  • the granular member 2 is held by the sheet-shaped base material 1 .
  • the granular member 2 (and the binder 3) is held on at least a part of the surface of the fiber F constituting the sheet-like base material 1. That is, the granular member 2 may be held on the sheet-like base material 1 in an amount that at least the sheet material 10 can obtain sufficient heat insulating properties.
  • the granular member 2 is held by the sheet-like base material 1 without closing the gap G. That is, the amount of the granular member 2 that fills all the gaps G between the fibers F constituting the sheet-shaped base material 1 is not held in the sheet-shaped base material 1.
  • the binder 3 also covers the fibers F of the sheet-like base material 1 so as not to block the gap G.
  • the granular member 2 may form a layer thinner than the width of the void G, which is the gap between the fibers F constituting the sheet-like base material 1 (that is, the film structure of the binder 3 is the width of the void G). May be thinner than.).
  • the granular member 2 may be sparsely held on the surface of the fiber F constituting the sheet-like base material 1.
  • FIG. 6 is a cross-sectional view showing the sheet material 10.
  • the granular members 2 are distributed at the following densities with respect to each portion of the sheet-like base material 1.
  • the granular members 2 are distributed at a higher density in the base material surface region 1d than in the base material internal region 1c of the sheet-like base material 1.
  • the “base material internal region 1c” means a region corresponding to the inside of the sheet-shaped base material 1 on the surface of the fiber F of the sheet-shaped base material 1.
  • the “base material surface region 1d” means a region corresponding to the surface of the sheet-like base material 1 in the surface of the fiber F of the sheet-like base material 1.
  • the "surface of the fiber F” means the outer surface of each fiber F.
  • the “surface of the sheet-like base material 1” is the outer surface of the sheet-like base material 1 when viewed as a whole of the sheet-like base material 1, and specifically, the first surface 1a of the sheet-like base material 1 is used. And the second surface 1b are exemplified.
  • the granular member 2 has a high density in the base material surface region 1d of the sheet-shaped base material 1 as compared with the base material internal region 1c of the sheet-shaped base material 1 on the surface of the fiber F. It is held in F.
  • “high density” may mean, for example, that the coverage ratio, which is the ratio of the area covered by the granular member 2 on the surface of the fiber F, is relatively high.
  • “high density” means, for example, the granular member 2 held per unit area of the surface of the fiber F regardless of the coverage ratio, which is the ratio of the area covered by the granular member 2 on the surface of the fiber F. It may mean that the number is large. That is, in this case, if the coverage of the granular members 2 is the same, the higher the number of the granular members 2 overlapped and held (that is, held in multiple layers) on the surface of the fiber F, the higher the density. Become.
  • a method for manufacturing the sheet material 10 will be described.
  • a ceramic paint in a wet state binder 3 containing a granular member 2 and a sheet-like base material 1 which is a roll-shaped base paper are prepared (raw material preparation step).
  • the ceramic paint is evenly applied to the first roller (roller coating step).
  • the amount of the ceramic paint applied to the first roller may be, for example, about 120 g / m 2. With this amount, when the ceramic paint is transferred to the sheet-shaped base material 1 in the step described later, the ceramic paint is less likely to close the void G of the sheet-shaped base material 1.
  • the sheet-shaped base material 1 wound in a roll shape is unwound, hung on the first roller coated with the ceramic paint, and then wound up by another second roller.
  • the ceramic paint applied to the first roller is transferred to the sheet-like base material 1.
  • the amount of the ceramic paint applied to the first roller is reduced, so that new ceramic paint is supplied (coated) to the first roller at any time.
  • the sheet-like base material 1 is wound around the second roller, for example, the sheet-like base material 1 is dried at a drying temperature of 60 degrees and wound up on the second roller at a speed of about 20 m / min, so that it is in a wet state.
  • the existing ceramic paint is suitably dried in a state of being transferred to the sheet-like base material 1, and the sheet material 10 is completed. After that, the sheet material 10 may be cut into an appropriate shape and size.
  • the granular member 2 made of a hollow spherical ceramic is uniformly dispersed inside the binder 3 having a film structure, and is a breathable sheet-like group. It is processed into the material 1 (that is, it is held on the surface of the fiber F constituting the sheet-like base material 1). Since the granular member 2 is formed hollow, the heat capacity per unit volume (that is, the volume specific heat) is close to that of air. Therefore, the sheet material 10 in which the granular member 2 is processed into the sheet-like base material 1 tends to have the same temperature as the surrounding air, and as a result, dew condensation (water droplets) is less likely to occur on the sheet material 10.
  • the granular member 2 is made of an inorganic ceramic, static electricity is suppressed. Therefore, it is difficult for fine foreign substances such as dust and pollen to adhere to the sheet material 10.
  • the sheet material 10 includes a sheet-like base material 1 in which voids G are distributed over the entire surface, and a plurality of granular members 2 made of ceramics formed in the hollow, and the granular members 2 are formed on the sheet-like base material 1. , The void G is held without being blocked.
  • the plurality of granular members 2 held on the sheet-like base material 1 are formed of a hollow ceramic having a relatively low thermal conductivity. Therefore, the heat insulating property of the sheet material 10 can be improved. Further, since the voids G are distributed over the entire surface of the sheet-like substrate 1, the sheet-like substrate 1 itself has air permeability, and the granular member 2 is attached to the sheet-like substrate 1 in such a manner that the voids G are not blocked. It is being held. Therefore, air permeability can be ensured over the entire surface of the sheet material 10. Therefore, the sheet material 10 can be provided with heat insulating properties while ensuring air permeability.
  • the granular member 2 is formed in a spherical shape. As a result, the granular member 2 can be held at a high density with respect to the sheet-shaped base material 1, so that the heat insulating property can be further improved.
  • the granular member 2 is formed to have a major axis of 5 ⁇ m or more and 50 ⁇ m or less.
  • the granular member 2 is made of a non-porous member. As a result, it is possible to prevent the internal space of the granular member 2 formed in the hollow from communicating with the outside of the granular member 2 through the pores, so that the heat insulating property can be improved more reliably.
  • the sheet material 10 is provided with a binder that disperses the granular member 2 inside and holds it on the sheet-like base material 1.
  • the granular member 2 can be suitably held on the sheet-like base material 1 while achieving both breathability and heat insulating properties.
  • the binder 3 has a film structure in which the granular member 2 is dispersed inside. As a result, the effect of the present disclosure of imparting heat insulating properties to the sheet material 10 is more preferably achieved.
  • the sheet-like base material 1 is made of fiber F. This makes it easy to ensure air permeability over the entire surface of the sheet material 10. Further, since the surface area of the fiber F is large, it is possible to hold a sufficient amount of the granular member 2 in the fiber F.
  • the sheet-like base material 1 is made of a non-woven fabric.
  • the granular member 2 has a sheet-like base material 1 on the surface of the fiber F as compared with a base material internal region 1c, which is a region corresponding to the inside of the sheet-like base material 1 on the surface of the fiber F. It is held by the fiber F at a high density in the base material surface region 1d, which is a region corresponding to the surface of the above. As a result, the granular member 2 is centrally arranged in the base material surface region 1d, so that the void G in the base material internal region 1c is less likely to be occupied by the granular member 2, and thus it becomes easier to secure air permeability.
  • the sheet material 10A according to the second embodiment is different from the sheet material 10 according to the first embodiment in the density in which the granular member 2 is distributed in each part of the sheet-like base material 1, and other points. The same is true for.
  • the configuration of the sheet material 10A will be mainly described as being different from the sheet material 10.
  • the granular members 2 are distributed at a uniform density regardless of the region of the sheet-like base material 1.
  • the granular member 2 has the same density in the base material internal region 1c of the sheet-like base material 1 and the base material surface region 1d of the sheet-like base material 1 on the surface of the fiber F. It is held by the fiber F so as to be.
  • equal density may mean, for example, that the coverage ratio, which is the ratio of the area covering the surface of the fiber F, is the same.
  • equal density means, for example, the granular member 2 held per unit area of the surface of the fiber F regardless of the coverage ratio, which is the ratio of the area covered by the granular member 2 on the surface of the fiber F. It may mean that the number of is equal.
  • the granular member 2 is evenly arranged in the base material surface region 1d and the base material internal region 1c, so that the granular member 2 is arranged in the base material surface region 1d by contact with another member, for example. Even when 2 is scraped off, a sufficient amount of granular member 2 remains in the substrate internal region 1c. Therefore, it is possible to suppress the deterioration of the heat insulating property.

Abstract

The present invention addresses the problem of providing a sheet material which is capable of imparting a heat insulation property while ensuring air permeability. A sheet material 10 comprises: a sheet-like substrate 1 in which voids are distributed over the entire surface thereof; and a plurality of particulate members 2 which are made of a ceramic material which is formed hollow. The particulate members 2 are retained in the sheet-like substrate 1 without closing off the voids. Since the particulate members 2 are formed by a hollow ceramic material with relatively low heat conductivity, the heat insulation property of the sheet material 10 can be improved. Further, since the particulate members 2 are retained in the sheet-like substrate 1 without closing off the voids which are distributed over the entire surface of the sheet-like substrate 1, air permeability can be ensured across the entire surface of the sheet material 10.

Description

シート材Sheet material
 本開示は、シート材に関する。 This disclosure relates to sheet materials.
 例えば建築、土木、包装といった各種用途に用いられるシート材において断熱性を向上させたものが知られている。断熱性を向上させるためには、単にシート材を厚く構成することも考えられる。しかし、シート材が厚くなりすぎると、例えば使い勝手の悪化等の問題が生じる場合がある。そこで、できるだけシート材が厚くなることを抑制しつつ断熱性を向上させる技術として、例えば特許文献1には、中空セラミックビーズ及びアクリル樹脂を樹脂フィルムに塗布することによりシート部材を構成し、当該シート部材をゴムシートに貼り合わせることで作製された機能性シートが開示されている。この機能性シートでは、熱伝導率の低い中空セラミックビーズによって断熱性の向上が図られている。 For example, sheet materials used for various purposes such as construction, civil engineering, and packaging with improved heat insulation are known. In order to improve the heat insulating property, it is conceivable to simply make the sheet material thicker. However, if the sheet material becomes too thick, problems such as deterioration of usability may occur. Therefore, as a technique for improving the heat insulating property while suppressing the thickness of the sheet material as much as possible, for example, in Patent Document 1, a sheet member is formed by applying hollow ceramic beads and an acrylic resin to a resin film, and the sheet is concerned. A functional sheet produced by laminating a member to a rubber sheet is disclosed. In this functional sheet, the heat insulating property is improved by hollow ceramic beads having low thermal conductivity.
 また、この機能性シートでは、中空セラミックビーズが樹脂フィルムを隙間なく覆うことにより、断熱性に加えて耐水性の向上も図られている。しかも、ゴムシートを備えることにより更なる耐水性が付加されており、仮に釘等により穿孔されたとしても、ゴムシートが伸縮することによって孔が塞がれ、耐水性が維持されるとされている。 In addition, in this functional sheet, hollow ceramic beads cover the resin film without gaps, so that water resistance is improved in addition to heat insulation. Moreover, by providing a rubber sheet, further water resistance is added, and even if the rubber sheet is pierced by a nail or the like, the holes are closed by the expansion and contraction of the rubber sheet, and the water resistance is maintained. There is.
特開2004-25791号公報Japanese Unexamined Patent Publication No. 2004-25791
 ところで、上述したような機能性シートでは、中空セラミックビーズを保持するための基材としてゴムシート及び樹脂フィルムが用いられていることから、通気性を確保することが困難である。しかも、この機能性シートでは、中空セラミックビーズが樹脂フィルムを隙間なく覆うことで、通気性が一層低下しやすくなっている。 By the way, in the functional sheet as described above, since the rubber sheet and the resin film are used as the base material for holding the hollow ceramic beads, it is difficult to secure the air permeability. Moreover, in this functional sheet, the hollow ceramic beads cover the resin film without gaps, so that the air permeability is more likely to decrease.
 そこで、上述したような機能性シートにおいて通気性を向上させるために、例えばパンチング加工等により、事後的に当該機能性シートに貫通孔を形成することも考えられる。しかし、この場合、貫通孔の径が十分に大きくないと、ゴムシートが伸縮することにより貫通孔が塞がれてしまう。一方、貫通孔の径が十分に大きかったとしても、貫通孔の直下の領域では通気性が向上し得るものの、貫通孔の直下以外の領域では依然として通気性が不十分になりやすい。 Therefore, in order to improve the air permeability of the functional sheet as described above, it is conceivable to form a through hole in the functional sheet after the fact by, for example, punching. However, in this case, if the diameter of the through hole is not sufficiently large, the rubber sheet expands and contracts, and the through hole is closed. On the other hand, even if the diameter of the through hole is sufficiently large, the air permeability can be improved in the region directly under the through hole, but the air permeability tends to be insufficient in the region other than the region directly under the through hole.
 そこで、本開示は、通気性を確保しつつ断熱性を持たせることができるシート材を提供することを目的とする。 Therefore, it is an object of the present disclosure to provide a sheet material that can have heat insulating properties while ensuring breathability.
 本開示の一態様に係るシート材(10)は、空隙(G)が全面にわたって分布しているシート状基材(1)と、中空に形成されたセラミックからなる複数の粒状部材(2)と、を備え、粒状部材(2)は、シート状基材(1)に、空隙(G)を閉塞せずに保持されている。 The sheet material (10) according to one aspect of the present disclosure includes a sheet-like base material (1) in which voids (G) are distributed over the entire surface, and a plurality of granular members (2) made of hollow ceramic. , And the granular member (2) is held in the sheet-like base material (1) without closing the voids (G).
 このシート材(10)によれば、シート状基材(1)に保持された複数の粒状部材(2)が、熱伝導率の比較的低い中空のセラミックにより形成されている。このため、当該シート材(10)の断熱性を向上させることができる。また、シート状基材(1)の全面にわたって空隙(G)が分布することでシート状基材(1)自体が通気性を有しており、その空隙(G)を閉塞しない態様で粒状部材(2)がシート状基材(1)に保持されている。このため、当該シート材(10)の全面にわたって通気性を確保することができる。よって、このシート材(10)は、通気性を確保しつつ断熱性を持たせることができる。 According to this sheet material (10), a plurality of granular members (2) held on the sheet-like base material (1) are formed of a hollow ceramic having a relatively low thermal conductivity. Therefore, the heat insulating property of the sheet material (10) can be improved. Further, since the voids (G) are distributed over the entire surface of the sheet-like substrate (1), the sheet-like substrate (1) itself has air permeability, and the granular member is in such a manner that the voids (G) are not closed. (2) is held on the sheet-like base material (1). Therefore, air permeability can be ensured over the entire surface of the sheet material (10). Therefore, this sheet material (10) can have heat insulating properties while ensuring air permeability.
 本開示の一態様に係るシート材(10)では、粒状部材(2)は、球状に形成されていてもよい。これによれば、シート状基材(1)に対して粒状部材(2)を高密度に保持することが可能となるため、断熱性を一層向上させることができる。 In the sheet material (10) according to one aspect of the present disclosure, the granular member (2) may be formed in a spherical shape. According to this, since the granular member (2) can be held at a high density with respect to the sheet-shaped base material (1), the heat insulating property can be further improved.
 本開示の一態様に係るシート材(10)では、粒状部材(2)は、長径が5μm以上50μm以下に形成されていてもよい。これによれば、通気性を確保しつつ断熱性を持たせるという本開示の効果が一層好適に奏される。 In the sheet material (10) according to one aspect of the present disclosure, the granular member (2) may be formed to have a major axis of 5 μm or more and 50 μm or less. According to this, the effect of the present disclosure of providing heat insulating property while ensuring air permeability is more preferably achieved.
 本開示の一態様に係るシート材(10)では、粒状部材(2)は、無孔質の部材からなっていてもよい。これによれば、中空に形成された粒状部材(2)の内部空間が細孔を介して当該粒状部材(2)の外部と連通してしまうことが避けられるため、より確実に断熱性を向上させることができる。 In the sheet material (10) according to one aspect of the present disclosure, the granular member (2) may be made of a non-porous member. According to this, it is possible to prevent the internal space of the hollow granular member (2) from communicating with the outside of the granular member (2) through the pores, so that the heat insulating property is more reliably improved. Can be made to.
 本開示の一態様に係るシート材(10)は、粒状部材(2)を内部に分散させてシート状基材(1)に保持するバインダ(3)を備えていてもよい。これによれば、通気性及び断熱性を両立しながら、粒状部材(2)をシート状基材(1)に好適に保持することができる。 The sheet material (10) according to one aspect of the present disclosure may include a binder (3) that disperses the granular member (2) inside and holds it on the sheet-like base material (1). According to this, the granular member (2) can be suitably held on the sheet-like base material (1) while achieving both breathability and heat insulating properties.
 本開示の一態様に係るシート材(10)では、バインダ(3)は、粒状部材(2)を内部に分散させた状態の膜構造を有していてもよい。これにより、シート材(10)に断熱性を持たせるという本開示の効果が一層好適に奏される。 In the sheet material (10) according to one aspect of the present disclosure, the binder (3) may have a film structure in which the granular member (2) is dispersed inside. As a result, the effect of the present disclosure of imparting heat insulating properties to the sheet material (10) is more preferably achieved.
 本開示の一態様に係るシート材(10)では、シート状基材(1)は、繊維(F)からなっていてもよい。これによれば、当該シート材(10)の全面にわたって通気性を確保することが容易になる。また、繊維(F)の表面積が大きいことから、当該繊維(F)に十分な量の粒状部材(2)を保持することが可能となる。 In the sheet material (10) according to one aspect of the present disclosure, the sheet-like base material (1) may be made of a fiber (F). According to this, it becomes easy to secure the air permeability over the entire surface of the sheet material (10). Further, since the surface area of the fiber (F) is large, it is possible to hold a sufficient amount of the granular member (2) in the fiber (F).
 本開示の一態様に係るシート材(10)では、シート状基材(1)は、不織布からなっていてもよい。これによれば、通気性を確保しつつ断熱性を持たせるという本開示の効果が一層好適に奏される。 In the sheet material (10) according to one aspect of the present disclosure, the sheet-like base material (1) may be made of a non-woven fabric. According to this, the effect of the present disclosure of providing heat insulating property while ensuring air permeability is more preferably achieved.
 本開示の一態様に係るシート材(10)では、粒状部材(2)は、繊維(F)の表面のうちシート状基材(1)の内部に対応する領域である基材内部領域(1c)と比較して、繊維(F)の表面のうちシート状基材(1)の表面に対応する領域である基材表面領域(1d)において高密度に、繊維(F)に保持されていてもよい。これによれば、粒状部材(2)が基材表面領域(1d)に集中的に配置されることにより、基材内部領域(1c)の空隙(G)が粒状部材(2)により占有されにくくなるため、通気性を一層確保しやすくなる。 In the sheet material (10) according to one aspect of the present disclosure, the granular member (2) is a base material internal region (1c) which is a region corresponding to the inside of the sheet-like base material (1) on the surface of the fiber (F). ), The fiber (F) is held at a higher density in the base material surface region (1d), which is a region corresponding to the surface of the sheet-like base material (1) on the surface of the fiber (F). May be good. According to this, since the granular member (2) is intensively arranged in the substrate surface region (1d), the void (G) in the substrate internal region (1c) is less likely to be occupied by the granular member (2). Therefore, it becomes easier to secure the air permeability.
 本開示の一態様に係るシート材(10)では、粒状部材(2)は、繊維(F)の表面のうちシート状基材(1)の内部に対応する領域である基材内部領域(1c)と、繊維(F)の表面のうちシート状基材(1)の表面に対応する領域である基材表面領域(1d)と、において密度が同等になるように、繊維(F)に保持されていてもよい。これによれば、粒状部材(2)が基材表面領域(1d)及び基材内部領域(1c)に満遍なく配置されることにより、例えば他の部材との接触等によって基材表面領域(1d)に配置された粒状部材(2)が削り落とされたような場合であっても、基材内部領域(1c)に十分な量の粒状部材(2)が残存していることになる。したがって、断熱性が劣化することを抑制することができる。 In the sheet material (10) according to one aspect of the present disclosure, the granular member (2) is a base material internal region (1c) which is a region corresponding to the inside of the sheet-like base material (1) on the surface of the fiber (F). ) And the base material surface region (1d), which is a region corresponding to the surface of the sheet-like base material (1) on the surface of the fiber (F), held on the fiber (F) so as to have the same density. It may have been done. According to this, the granular member (2) is evenly arranged in the base material surface region (1d) and the base material internal region (1c), so that the base material surface region (1d) is formed by contact with other members, for example. Even when the granular member (2) arranged in the base material is scraped off, a sufficient amount of the granular member (2) remains in the substrate internal region (1c). Therefore, it is possible to suppress the deterioration of the heat insulating property.
 なお、上記の括弧内の符号は、後述する実施形態における構成要素の符号を本開示の一例として示したものであって、本開示を実施形態の態様に限定するものではない。 Note that the reference numerals in the above parentheses indicate the reference numerals of the components in the embodiments described later as an example of the present disclosure, and the present disclosure is not limited to the embodiment of the present disclosure.
 このように、本開示に係るシート材は、通気性を確保しつつ断熱性を持たせることができる。 As described above, the sheet material according to the present disclosure can have heat insulating properties while ensuring breathability.
図1は、本実施形態に係るシート材の外観を示す斜視図である。FIG. 1 is a perspective view showing the appearance of the sheet material according to the present embodiment. 図2は、シート状基材としての不織布を拡大して示す図である。FIG. 2 is an enlarged view showing a non-woven fabric as a sheet-like base material. 図3は、粒状部材の顕微鏡画像を示す図である。FIG. 3 is a diagram showing a microscope image of a granular member. 図4は、粒状部材の顕微鏡画像を示す図である。FIG. 4 is a diagram showing a microscope image of a granular member. 図5は、膜構造を有するバインダの内部に粒状部材が分散している状態を模式的に示す図である。FIG. 5 is a diagram schematically showing a state in which granular members are dispersed inside a binder having a film structure. 図6は、シート材を示す断面図である。FIG. 6 is a cross-sectional view showing a sheet material.
 以下、図面を参照して例示的な実施形態について説明する。なお、各図における同一又は相当部分には同一符号を付し、重複する説明を省略する。 Hereinafter, an exemplary embodiment will be described with reference to the drawings. The same or corresponding parts in each figure are designated by the same reference numerals, and duplicate description will be omitted.
[第1実施形態]
 図1は、本実施形態に係るシート材10の外観を示す斜視図である。図2は、シート状基材1としての不織布を拡大して示す図である。図3及び図4は、粒状部材2の顕微鏡画像を示す図である。図5は、膜構造を有するバインダ3の内部に粒状部材2が分散している状態を模式的に示す図である。図1~図5に示されるように、シート材10は、高い断熱性を有するシートであり、その全面にわたって通気性を有している。また、シート材10は、柔軟性を有している。
[First Embodiment]
FIG. 1 is a perspective view showing the appearance of the sheet material 10 according to the present embodiment. FIG. 2 is an enlarged view showing a non-woven fabric as a sheet-shaped base material 1. 3 and 4 are views showing microscopic images of the granular member 2. FIG. 5 is a diagram schematically showing a state in which the granular members 2 are dispersed inside the binder 3 having a film structure. As shown in FIGS. 1 to 5, the sheet material 10 is a sheet having high heat insulating properties, and has breathability over the entire surface thereof. Further, the sheet material 10 has flexibility.
 ここで、「高い断熱性を有する」とは、例えば一般的なシート材である布・紙・樹脂フィルム・不織布等と比較して断熱性が高い(すなわち、熱伝導率が低い)傾向にあることを意味している。「通気性を有する」とは、シート材10を介して通気可能(すなわち、空気が流通可能)であることを意味している。なお、「空気」は、気体一般を意味してもよく、水蒸気が含まれてもよい。また、「柔軟性を有する」とは、任意の位置において任意の方向に容易に折り曲げることができることを意味している。シート材10は、ここでは建築用の壁紙に用いられる。なお、シート材10の用途は建築用の壁紙に限定されず、後述するように各種用途に適用可能である。 Here, "having high heat insulating property" tends to have high heat insulating property (that is, low thermal conductivity) as compared with, for example, cloth, paper, resin film, non-woven fabric, etc., which are general sheet materials. It means that. "Having breathability" means that it is breathable (that is, air can flow) through the sheet material 10. In addition, "air" may mean gas in general, and may contain water vapor. Further, "having flexibility" means that it can be easily bent in any direction at any position. The sheet material 10 is used here as wallpaper for construction. The use of the sheet material 10 is not limited to the wallpaper for construction, and can be applied to various uses as described later.
 シート材10は、その全面にわたって略一定の厚みを有する薄手のシート状の部材である。シート材10は、第1面10a、及び、第1面10aとは反対側の第2面10bを有している。シート材10は、その全面にわたって、例えば0.1mm以上2mm以下の厚みを有していてもよい。このような厚みを有する場合、シート材10の断熱性、通気性、柔軟性の他、耐久性、製造容易性といった機能について、好適なバランスを実現することが容易になる。シート材10は、ここでは全体として矩形状を呈しているが、その形状は矩形状に限定されず、用途に応じた形状に適宜切断又は予め成形することができる。 The sheet material 10 is a thin sheet-like member having a substantially constant thickness over the entire surface thereof. The sheet material 10 has a first surface 10a and a second surface 10b on the opposite side of the first surface 10a. The sheet material 10 may have a thickness of, for example, 0.1 mm or more and 2 mm or less over the entire surface thereof. With such a thickness, it becomes easy to achieve a suitable balance in functions such as heat insulation, breathability, flexibility, durability, and ease of manufacture of the sheet material 10. Although the sheet material 10 has a rectangular shape as a whole here, the shape is not limited to the rectangular shape, and the sheet material 10 can be appropriately cut or preformed into a shape suitable for the intended use.
 シート材10は、シート状基材1、粒状部材2、及びバインダ3を備えている。なお、シート材10は、シート状基材1、粒状部材2、及びバインダ3に加えて、別個の構成を更に備えていてもよい。例えば、シート材10は、第1面10a又は第2面10bを覆うように、通気性を有する別個のシートを更に備えていてもよい。あるいは、シート材10は、バインダ3内に分散して存在する別個の混合物を更に備えていてもよい。 The sheet material 10 includes a sheet-like base material 1, a granular member 2, and a binder 3. The sheet material 10 may further have a separate configuration in addition to the sheet-like base material 1, the granular member 2, and the binder 3. For example, the sheet material 10 may further include a separate sheet having breathability so as to cover the first surface 10a or the second surface 10b. Alternatively, the sheet material 10 may further comprise a separate mixture present dispersed within the binder 3.
 シート状基材1は、シート材10の基材となる部材であり、シート材10の外形と略一致する外形を有している。すなわち、シート状基材1は、その全面にわたって略一定の厚みを有する薄手のシート状の部材である。シート状基材1は、第1面1a、及び、第1面1aとは反対側の第2面1bを有している。シート状基材1の第1面1aは、シート材10の第1面10aに対応する面である。また、シート状基材1の第2面1bは、シート材10の第2面10bに対応する面である。シート状基材1は、その全面にわたって、例えば0.1mm以上2mm以下の厚みを有していてもよく、この厚みはシート材10の厚みと略一致する。シート状基材1は、ここでは全体として矩形状を呈しているが、その形状は矩形状に限定されず、用途に応じた形状に適宜切断又は予め成形することができる。 The sheet-shaped base material 1 is a member that serves as a base material for the sheet material 10, and has an outer shape that substantially matches the outer shape of the sheet material 10. That is, the sheet-like base material 1 is a thin sheet-like member having a substantially constant thickness over the entire surface thereof. The sheet-shaped substrate 1 has a first surface 1a and a second surface 1b opposite to the first surface 1a. The first surface 1a of the sheet-shaped base material 1 is a surface corresponding to the first surface 10a of the sheet material 10. Further, the second surface 1b of the sheet-shaped base material 1 is a surface corresponding to the second surface 10b of the sheet material 10. The sheet-like base material 1 may have a thickness of, for example, 0.1 mm or more and 2 mm or less over the entire surface thereof, and this thickness substantially coincides with the thickness of the sheet material 10. The sheet-shaped base material 1 has a rectangular shape as a whole here, but the shape is not limited to the rectangular shape, and the sheet-shaped base material 1 can be appropriately cut or preformed into a shape suitable for the intended use.
 シート状基材1は、その全面にわたって通気性を有している。すなわち、シート状基材1には、第1面1aと第2面1bとを連通する空隙Gが形成されている。空隙Gは、シート状基材1の全面にわたって分布するように形成されている。空隙Gは、シート状基材1の第1面1aと第2面1bとの間で通気可能な大きさに形成されている。空隙Gは、例えば0.1mm以上1mm以下の幅を有していてもよい。空隙Gを空気としての水蒸気が流通可能であることは、シート状基材1が湿気を逃がす透湿性を有することを意味する。 The sheet-like base material 1 has air permeability over the entire surface thereof. That is, the sheet-shaped base material 1 is formed with a gap G that communicates the first surface 1a and the second surface 1b. The voids G are formed so as to be distributed over the entire surface of the sheet-like base material 1. The void G is formed to have a size that allows ventilation between the first surface 1a and the second surface 1b of the sheet-like base material 1. The gap G may have a width of, for example, 0.1 mm or more and 1 mm or less. The fact that water vapor can flow through the void G as air means that the sheet-like base material 1 has a moisture permeability to allow moisture to escape.
 シート状基材1は、ここでは繊維からなる部材によって構成されている。より具体的には、シート状基材1は、不織布によって構成されている。なお、「不織布」とは、繊維を織らずにシート状にしたものであり、例えば繊維どうしを互いに絡み合わせることによって形成される。シート状基材1としての不織布では、互いに絡み合った繊維どうしの隙間が空隙Gとなっている。 The sheet-like base material 1 is composed of a member made of fibers here. More specifically, the sheet-like base material 1 is made of a non-woven fabric. The "nonwoven fabric" is formed into a sheet without weaving fibers, and is formed by, for example, entwining the fibers with each other. In the non-woven fabric as the sheet-like base material 1, the gaps between the fibers entwined with each other are voids G.
 なお、シート状基材1を構成する不織布の材料となる繊維は特に限定されない。例えば、シート状基材1を構成する不織布の材料となる繊維は、アラミド繊維、ガラス繊維、ナイロン繊維、ビニロン繊維、ポリプロピレン繊維、ポリエチレン繊維、ポリエステル繊維、セルロース繊維等、任意の繊維であってよい。また、シート状基材1は、空隙Gが全面にわたって分布しているシート状の部材であれば不織布に限定されない。すなわち、シート状基材1は、不織布以外の部材であって繊維からなる部材により構成されていてもよく、繊維以外の部材により構成されていてもよい。 The fibers used as the material of the non-woven fabric constituting the sheet-shaped base material 1 are not particularly limited. For example, the fiber used as the material of the non-woven fabric constituting the sheet-shaped base material 1 may be any fiber such as aramid fiber, glass fiber, nylon fiber, vinylon fiber, polypropylene fiber, polyethylene fiber, polyester fiber, cellulose fiber and the like. .. Further, the sheet-like base material 1 is not limited to the non-woven fabric as long as it is a sheet-like member in which the voids G are distributed over the entire surface. That is, the sheet-like base material 1 may be a member other than the non-woven fabric and may be made of a member made of fibers, or may be made of a member other than the fibers.
 粒状部材2は、中空に形成されたセラミックからなる細粒である。粒状部材2は、中空に形成されていることから、単位体積あたりの熱容量(すなわち、容積比熱)が空気と近似している。粒状部材2は、シート材10に複数(多数)含まれている。粒状部材2は、外形が球状に形成されている。ここで「球状」としては真球状が例示されるが、必ずしも真球状に限定されず、例えば扁球状であってもよい。また、粒状部材2は、より歪な形状であってもよい。粒状部材2は、外形の長径が好ましくは1μm以上、より好ましくは5μm以上に形成されている。また、粒状部材2は、外形の長径が好ましくは100μm以下、より好ましくは50μm以下に形成されている。 The granular member 2 is a fine grain made of a hollow ceramic. Since the granular member 2 is formed hollow, the heat capacity per unit volume (that is, the volume specific heat) is close to that of air. A plurality (many) of the granular members 2 are included in the sheet material 10. The granular member 2 has a spherical outer shape. Here, the "spherical shape" is exemplified by a true spherical shape, but the spherical shape is not necessarily limited to the true spherical shape, and may be, for example, an oblate spherical shape. Further, the granular member 2 may have a more distorted shape. The granular member 2 is formed so that the major axis of the outer shape is preferably 1 μm or more, more preferably 5 μm or more. Further, the granular member 2 is formed so that the major axis of the outer shape is preferably 100 μm or less, more preferably 50 μm or less.
 粒状部材2を構成するセラミックの種類は特に限定されないが、例えばアルミノ珪酸ソーダガラスからなるセラミックであってもよい。また、粒状部材2は、無孔質の部材からなっていてもよい。このようなセラミックにより粒状部材2を構成することで、シート材10は、菌、カビ等の繁殖を特に好適に抑制し得る。すなわち、粒状部材2を備えるシート材10には、抗菌、抗カビ、更には防臭の効果が期待される。また、無機質であるセラミックにより粒状部材2を構成することで、シート材10では静電気を帯びることが抑制され、その結果、埃、花粉等が付着しにくくなる。さらに、セラミックにより粒状部材2を構成することで、セラミックの蓄熱機能によりシート材10の付近の温度環境が安定化し、例えばシート材10の付近に置かれた植物の生長を促進し得る。 The type of ceramic constituting the granular member 2 is not particularly limited, but may be, for example, a ceramic made of sodium aluminosilicate glass. Further, the granular member 2 may be made of a non-porous member. By forming the granular member 2 with such a ceramic, the sheet material 10 can particularly preferably suppress the growth of fungi, mold and the like. That is, the sheet material 10 provided with the granular member 2 is expected to have antibacterial, antifungal, and deodorant effects. Further, by forming the granular member 2 with the inorganic ceramic, the sheet material 10 is suppressed from being charged with static electricity, and as a result, dust, pollen and the like are less likely to adhere. Further, by forming the granular member 2 with ceramic, the temperature environment in the vicinity of the sheet material 10 is stabilized by the heat storage function of the ceramic, and for example, the growth of plants placed in the vicinity of the sheet material 10 can be promoted.
 バインダ3は、複数の粒状部材2どうし、及び、粒状部材2とシート状基材1とを互いに繋ぎとめるためのもの(すなわち、繋ぎ剤)である。バインダ3は、複数の粒状部材2どうしの間に薄く介在し、これらを互いに付着させる。また、バインダ3は、粒状部材2とシート状基材1との間に薄く介在し、これらを互いに付着させる。すなわち、バインダ3は、粒状部材2を内部に分散させてシート状基材1に保持している。換言すると、粒状部材2は、バインダ3を介してシート状基材1に保持されている。ここで、「保持」とは、例えばシート状基材1に粒状部材2が強固に結合している状態、シート状基材1が粒状部材2に粘着している状態、或いはシート状基材1が粒状部材2に他の部材を介して付いている状態といった種々の態様を意味してもよい。 The binder 3 is for binding the plurality of granular members 2 to each other, and the granular members 2 and the sheet-like base material 1 to each other (that is, a binder). The binder 3 thinly intervenes between the plurality of granular members 2 and adheres them to each other. Further, the binder 3 is thinly interposed between the granular member 2 and the sheet-like base material 1, and adheres them to each other. That is, the binder 3 disperses the granular member 2 inside and holds it on the sheet-shaped base material 1. In other words, the granular member 2 is held on the sheet-like base material 1 via the binder 3. Here, "retention" means, for example, a state in which the granular member 2 is firmly bonded to the sheet-like base material 1, a state in which the sheet-like base material 1 is adhered to the granular member 2, or a state in which the sheet-like base material 1 is adhered to the granular member 2. May mean various aspects such as a state in which the granular member 2 is attached to the granular member 2 via another member.
 バインダ3は、粒状部材2を内部に分散させた状態の膜構造を有している。特に、バインダ3は、粒状部材2を内部に均質に分散させていてもよい。バインダ3によって構成される膜構造は、例えば厚さ0.5mm程度であってもよい。このような膜のうち、体積の90%以上が粒状部材2によって構成されている(すなわち、体積の10%未満がバインダ3によって構成されている。)。膜構造をなすバインダ3は、例えばシート状基材1の繊維Fの表面を被膜として覆っている。バインダ3は、例えばシリコンアクリル等によって構成されている。バインダ3が微生物に栄養分を供給しない材質(不活化成分)により構成されることで、長期的な抗菌、抗カビ機能が実現され得る。バインダ3は、後述するシート材10の製造工程において、その乾燥前には液状又はジェル状であり、乾燥後には柔軟性を有する固形状に変化する。 The binder 3 has a film structure in which the granular member 2 is dispersed inside. In particular, the binder 3 may uniformly disperse the granular member 2 inside. The film structure composed of the binder 3 may have a thickness of, for example, about 0.5 mm. Of such films, 90% or more of the volume is composed of the granular member 2 (that is, less than 10% of the volume is composed of the binder 3). The binder 3 having a film structure covers, for example, the surface of the fiber F of the sheet-like substrate 1 as a film. The binder 3 is made of, for example, silicon acrylic or the like. When the binder 3 is composed of a material (inactivating component) that does not supply nutrients to microorganisms, long-term antibacterial and antifungal functions can be realized. In the manufacturing process of the sheet material 10 described later, the binder 3 is in a liquid or gel state before drying, and changes to a flexible solid state after drying.
 続いて、粒状部材2がシート状基材1に保持される態様について説明する。粒状部材2(及びバインダ3)は、シート状基材1を構成する繊維Fの表面のうち少なくとも一部に保持されている。つまり、粒状部材2は、少なくともシート材10が十分な断熱性を得ることができる程度の量だけ、シート状基材1に保持されていればよい。粒状部材2は、シート状基材1に、空隙Gを閉塞せずに保持されている。すなわち、粒状部材2は、シート状基材1を構成する繊維Fどうしの隙間である空隙Gを全て埋めてしまうほどの量は、シート状基材1に保持されていない。このとき、バインダ3も空隙Gを閉塞しないようにシート状基材1の繊維Fを覆っている。 Subsequently, an embodiment in which the granular member 2 is held by the sheet-shaped base material 1 will be described. The granular member 2 (and the binder 3) is held on at least a part of the surface of the fiber F constituting the sheet-like base material 1. That is, the granular member 2 may be held on the sheet-like base material 1 in an amount that at least the sheet material 10 can obtain sufficient heat insulating properties. The granular member 2 is held by the sheet-like base material 1 without closing the gap G. That is, the amount of the granular member 2 that fills all the gaps G between the fibers F constituting the sheet-shaped base material 1 is not held in the sheet-shaped base material 1. At this time, the binder 3 also covers the fibers F of the sheet-like base material 1 so as not to block the gap G.
 例えば、粒状部材2は、シート状基材1を構成する繊維Fどうしの隙間である空隙Gの幅よりも薄い層を形成していてもよい(つまり、バインダ3の膜構造は空隙Gの幅よりも薄くてもよい。)。あるいは、粒状部材2は、シート状基材1を構成する繊維Fの表面に、疎らに保持されていてもよい。 For example, the granular member 2 may form a layer thinner than the width of the void G, which is the gap between the fibers F constituting the sheet-like base material 1 (that is, the film structure of the binder 3 is the width of the void G). May be thinner than.). Alternatively, the granular member 2 may be sparsely held on the surface of the fiber F constituting the sheet-like base material 1.
 図6は、シート材10を示す断面図である。図6に示されるように、シート材10において、粒状部材2は、シート状基材1の各部位に対して次のような密度で分布している。粒状部材2は、シート状基材1の基材内部領域1cよりも基材表面領域1dにおいて高密度に分布している。「基材内部領域1c」とは、シート状基材1の繊維Fの表面のうちシート状基材1の内部に対応する領域を意味する。また、「基材表面領域1d」とは、シート状基材1の繊維Fの表面のうちシート状基材1の表面に対応する領域を意味する。ここで、「繊維Fの表面」とは、繊維Fの一本一本の外表面を意味する。また、「シート状基材1の表面」とは、シート状基材1全体として見た時のシート状基材1の外表面であり、具体的にはシート状基材1の第1面1a及び第2面1bが例示される。 FIG. 6 is a cross-sectional view showing the sheet material 10. As shown in FIG. 6, in the sheet material 10, the granular members 2 are distributed at the following densities with respect to each portion of the sheet-like base material 1. The granular members 2 are distributed at a higher density in the base material surface region 1d than in the base material internal region 1c of the sheet-like base material 1. The “base material internal region 1c” means a region corresponding to the inside of the sheet-shaped base material 1 on the surface of the fiber F of the sheet-shaped base material 1. Further, the “base material surface region 1d” means a region corresponding to the surface of the sheet-like base material 1 in the surface of the fiber F of the sheet-like base material 1. Here, the "surface of the fiber F" means the outer surface of each fiber F. Further, the "surface of the sheet-like base material 1" is the outer surface of the sheet-like base material 1 when viewed as a whole of the sheet-like base material 1, and specifically, the first surface 1a of the sheet-like base material 1 is used. And the second surface 1b are exemplified.
 換言すると、粒状部材2は、繊維Fの表面のうちシート状基材1の基材内部領域1cと比較して、シート状基材1の基材表面領域1dにおいて高密度となるように、繊維Fに保持されている。ここで、「高密度」とは、例えば、繊維Fの表面を粒状部材2が被覆する面積の割合である被覆率が相対的に高いことを意味してもよい。あるいは、「高密度」とは、例えば、繊維Fの表面を粒状部材2が被覆する面積の割合である被覆率にかかわらず、繊維Fの表面の単位面積あたりに保持されている粒状部材2の個数が多いことを意味してもよい。つまり、この場合、仮に粒状部材2の被覆率が同等であるときには、繊維Fの表面に粒状部材2が重なって保持されている(すなわち、多層に保持されている)個数が多いほど高密度となる。 In other words, the granular member 2 has a high density in the base material surface region 1d of the sheet-shaped base material 1 as compared with the base material internal region 1c of the sheet-shaped base material 1 on the surface of the fiber F. It is held in F. Here, "high density" may mean, for example, that the coverage ratio, which is the ratio of the area covered by the granular member 2 on the surface of the fiber F, is relatively high. Alternatively, "high density" means, for example, the granular member 2 held per unit area of the surface of the fiber F regardless of the coverage ratio, which is the ratio of the area covered by the granular member 2 on the surface of the fiber F. It may mean that the number is large. That is, in this case, if the coverage of the granular members 2 is the same, the higher the number of the granular members 2 overlapped and held (that is, held in multiple layers) on the surface of the fiber F, the higher the density. Become.
 続いて、シート材10の製造方法について説明する。まず、湿潤状態のバインダ3に粒状部材2が含まれた状態のセラミック塗料、及び、ロール状に巻回された原紙であるシート状基材1が準備される(原材料準備工程)。次に、セラミック塗料が第1ローラに満遍なく塗布される(ローラ塗布工程)。このとき、第1ローラに塗布されるセラミック塗料の量は、例えば120g/m程度であってもよい。この程度の量とすることで、後述する工程においてセラミック塗料がシート状基材1に転写されたときに、セラミック塗料がシート状基材1の空隙Gを閉塞しにくくなる。次に、ロール状に巻回されたシート状基材1を巻き出し、セラミック塗料が塗布された第1ローラに掛け渡した上で別の第2ローラにより巻き取る。これにより第1ローラに塗布されたセラミック塗料がシート状基材1に転写される。なお、このようにしてセラミック塗料がシート状基材1に転写されると、第1ローラに塗布されているセラミック塗料が減少するため、随時新たなセラミック塗料が第1ローラに供給(塗布)される。シート状基材1が第2ローラに巻き取られる際に、例えば乾燥温度60度でシート状基材1を乾燥させつつ分速20m程度で第2ローラに巻き取っていくことで、湿潤状態であったセラミック塗料がシート状基材1に転写された状態で好適に乾燥し、シート材10が完成する。なお、この後でシート材10を適宜の形状及び大きさに切断してもよい。 Subsequently, a method for manufacturing the sheet material 10 will be described. First, a ceramic paint in a wet state binder 3 containing a granular member 2 and a sheet-like base material 1 which is a roll-shaped base paper are prepared (raw material preparation step). Next, the ceramic paint is evenly applied to the first roller (roller coating step). At this time, the amount of the ceramic paint applied to the first roller may be, for example, about 120 g / m 2. With this amount, when the ceramic paint is transferred to the sheet-shaped base material 1 in the step described later, the ceramic paint is less likely to close the void G of the sheet-shaped base material 1. Next, the sheet-shaped base material 1 wound in a roll shape is unwound, hung on the first roller coated with the ceramic paint, and then wound up by another second roller. As a result, the ceramic paint applied to the first roller is transferred to the sheet-like base material 1. When the ceramic paint is transferred to the sheet-like base material 1 in this way, the amount of the ceramic paint applied to the first roller is reduced, so that new ceramic paint is supplied (coated) to the first roller at any time. To. When the sheet-like base material 1 is wound around the second roller, for example, the sheet-like base material 1 is dried at a drying temperature of 60 degrees and wound up on the second roller at a speed of about 20 m / min, so that it is in a wet state. The existing ceramic paint is suitably dried in a state of being transferred to the sheet-like base material 1, and the sheet material 10 is completed. After that, the sheet material 10 may be cut into an appropriate shape and size.
 以上説明したように、シート材10では、中空の球状に形成されたセラミックからなる粒状部材2が、膜構造を有するバインダ3の内部に均質に分散された状態で、通気性のあるシート状基材1に加工されている(すなわち、シート状基材1を構成する繊維Fの表面に保持されている。)。このような粒状部材2では、中空に形成されていることから、単位体積あたりの熱容量(すなわち、容積比熱)が空気と近似している。このため、粒状部材2がシート状基材1に加工されたシート材10は周囲の空気と同じ温度になりやすく、その結果、シート材10には結露(水滴)が発生しにくい。 As described above, in the sheet material 10, the granular member 2 made of a hollow spherical ceramic is uniformly dispersed inside the binder 3 having a film structure, and is a breathable sheet-like group. It is processed into the material 1 (that is, it is held on the surface of the fiber F constituting the sheet-like base material 1). Since the granular member 2 is formed hollow, the heat capacity per unit volume (that is, the volume specific heat) is close to that of air. Therefore, the sheet material 10 in which the granular member 2 is processed into the sheet-like base material 1 tends to have the same temperature as the surrounding air, and as a result, dew condensation (water droplets) is less likely to occur on the sheet material 10.
 また、シート材10では、粒状部材2が無機質であるセラミックからなるため、静電気を帯びることが抑制される。このため、シート材10には埃、花粉等の微細な異物が付着しにくい。 Further, in the sheet material 10, since the granular member 2 is made of an inorganic ceramic, static electricity is suppressed. Therefore, it is difficult for fine foreign substances such as dust and pollen to adhere to the sheet material 10.
 シート材10は、空隙Gが全面にわたって分布しているシート状基材1と、中空に形成されたセラミックからなる複数の粒状部材2と、を備え、粒状部材2は、シート状基材1に、空隙Gを閉塞せずに保持されている。 The sheet material 10 includes a sheet-like base material 1 in which voids G are distributed over the entire surface, and a plurality of granular members 2 made of ceramics formed in the hollow, and the granular members 2 are formed on the sheet-like base material 1. , The void G is held without being blocked.
 このシート材10によれば、シート状基材1に保持された複数の粒状部材2が、熱伝導率の比較的低い中空のセラミックにより形成されている。このため、当該シート材10の断熱性を向上させることができる。また、シート状基材1の全面にわたって空隙Gが分布することでシート状基材1自体が通気性を有しており、その空隙Gを閉塞しない態様で粒状部材2がシート状基材1に保持されている。このため、当該シート材10の全面にわたって通気性を確保することができる。よって、このシート材10は、通気性を確保しつつ断熱性を持たせることができる。 According to the sheet material 10, the plurality of granular members 2 held on the sheet-like base material 1 are formed of a hollow ceramic having a relatively low thermal conductivity. Therefore, the heat insulating property of the sheet material 10 can be improved. Further, since the voids G are distributed over the entire surface of the sheet-like substrate 1, the sheet-like substrate 1 itself has air permeability, and the granular member 2 is attached to the sheet-like substrate 1 in such a manner that the voids G are not blocked. It is being held. Therefore, air permeability can be ensured over the entire surface of the sheet material 10. Therefore, the sheet material 10 can be provided with heat insulating properties while ensuring air permeability.
 シート材10では、粒状部材2は、球状に形成されている。これにより、シート状基材1に対して粒状部材2を高密度に保持することが可能となるため、断熱性を一層向上させることができる。 In the sheet material 10, the granular member 2 is formed in a spherical shape. As a result, the granular member 2 can be held at a high density with respect to the sheet-shaped base material 1, so that the heat insulating property can be further improved.
 シート材10では、粒状部材2は、長径が5μm以上50μm以下に形成されている。これにより、通気性を確保しつつ断熱性を持たせるという本開示の効果が一層好適に奏される。 In the sheet material 10, the granular member 2 is formed to have a major axis of 5 μm or more and 50 μm or less. As a result, the effect of the present disclosure of providing heat insulating properties while ensuring air permeability is more preferably achieved.
 シート材10では、粒状部材2は、無孔質の部材からなっている。これにより、中空に形成された粒状部材2の内部空間が細孔を介して当該粒状部材2の外部と連通してしまうことが避けられるため、より確実に断熱性を向上させることができる。 In the sheet material 10, the granular member 2 is made of a non-porous member. As a result, it is possible to prevent the internal space of the granular member 2 formed in the hollow from communicating with the outside of the granular member 2 through the pores, so that the heat insulating property can be improved more reliably.
 シート材10では、粒状部材2を内部に分散させてシート状基材1に保持するバインダを備えている。これにより、通気性及び断熱性を両立しながら、粒状部材2をシート状基材1に好適に保持することができる。 The sheet material 10 is provided with a binder that disperses the granular member 2 inside and holds it on the sheet-like base material 1. As a result, the granular member 2 can be suitably held on the sheet-like base material 1 while achieving both breathability and heat insulating properties.
 バインダ3は、粒状部材2を内部に分散させた状態の膜構造を有している。これにより、シート材10に断熱性を持たせるという本開示の効果が一層好適に奏される。 The binder 3 has a film structure in which the granular member 2 is dispersed inside. As a result, the effect of the present disclosure of imparting heat insulating properties to the sheet material 10 is more preferably achieved.
 シート材10では、シート状基材1は、繊維Fからなっている。これにより、当該シート材10の全面にわたって通気性を確保することが容易になる。また、繊維Fの表面積が大きいことから、当該繊維Fに十分な量の粒状部材2を保持することが可能となる。 In the sheet material 10, the sheet-like base material 1 is made of fiber F. This makes it easy to ensure air permeability over the entire surface of the sheet material 10. Further, since the surface area of the fiber F is large, it is possible to hold a sufficient amount of the granular member 2 in the fiber F.
 シート材10では、シート状基材1は、不織布からなっている。これにより、通気性を確保しつつ断熱性を持たせるという本開示の効果が一層好適に奏される。 In the sheet material 10, the sheet-like base material 1 is made of a non-woven fabric. As a result, the effect of the present disclosure of providing heat insulating properties while ensuring air permeability is more preferably achieved.
 シート材10では、粒状部材2は、繊維Fの表面のうちシート状基材1の内部に対応する領域である基材内部領域1cと比較して、繊維Fの表面のうちシート状基材1の表面に対応する領域である基材表面領域1dにおいて高密度に、繊維Fに保持されている。これにより、粒状部材2が基材表面領域1dに集中的に配置されることにより、基材内部領域1cの空隙Gが粒状部材2により占有されにくくなるため、通気性を一層確保しやすくなる。 In the sheet material 10, the granular member 2 has a sheet-like base material 1 on the surface of the fiber F as compared with a base material internal region 1c, which is a region corresponding to the inside of the sheet-like base material 1 on the surface of the fiber F. It is held by the fiber F at a high density in the base material surface region 1d, which is a region corresponding to the surface of the above. As a result, the granular member 2 is centrally arranged in the base material surface region 1d, so that the void G in the base material internal region 1c is less likely to be occupied by the granular member 2, and thus it becomes easier to secure air permeability.
[第2実施形態]
 第2実施形態に係るシート材10Aは、第1実施形態に係るシート材10と比較して、粒状部材2がシート状基材1の各部位に分布する密度が相違しており、その他の点で同様である。以下、シート材10Aの構成について、主にシート材10と相違する点を説明する。
[Second Embodiment]
The sheet material 10A according to the second embodiment is different from the sheet material 10 according to the first embodiment in the density in which the granular member 2 is distributed in each part of the sheet-like base material 1, and other points. The same is true for. Hereinafter, the configuration of the sheet material 10A will be mainly described as being different from the sheet material 10.
 シート材10Aでは、粒状部材2は、シート状基材1の領域によらず均一な密度で分布している。換言すると、シート材10Aでは、粒状部材2は、繊維Fの表面のうちシート状基材1の基材内部領域1cと、シート状基材1の基材表面領域1dと、において密度が同等になるように、繊維Fに保持されている。ここで、「密度が同等」とは、例えば、繊維Fの表面を被覆する面積の割合である被覆率が同等であることを意味してもよい。あるいは、「密度が同等」とは、例えば、繊維Fの表面を粒状部材2が被覆する面積の割合である被覆率にかかわらず、繊維Fの表面の単位面積あたりに保持されている粒状部材2の個数が同等であることを意味してもよい。 In the sheet material 10A, the granular members 2 are distributed at a uniform density regardless of the region of the sheet-like base material 1. In other words, in the sheet material 10A, the granular member 2 has the same density in the base material internal region 1c of the sheet-like base material 1 and the base material surface region 1d of the sheet-like base material 1 on the surface of the fiber F. It is held by the fiber F so as to be. Here, "equal density" may mean, for example, that the coverage ratio, which is the ratio of the area covering the surface of the fiber F, is the same. Alternatively, "equal density" means, for example, the granular member 2 held per unit area of the surface of the fiber F regardless of the coverage ratio, which is the ratio of the area covered by the granular member 2 on the surface of the fiber F. It may mean that the number of is equal.
 シート材10Aによれば、粒状部材2が基材表面領域1d及び基材内部領域1cに満遍なく配置されることにより、例えば他の部材との接触等によって基材表面領域1dに配置された粒状部材2が削り落とされたような場合であっても、基材内部領域1cに十分な量の粒状部材2が残存していることになる。したがって、断熱性が劣化することを抑制することができる。 According to the sheet material 10A, the granular member 2 is evenly arranged in the base material surface region 1d and the base material internal region 1c, so that the granular member 2 is arranged in the base material surface region 1d by contact with another member, for example. Even when 2 is scraped off, a sufficient amount of granular member 2 remains in the substrate internal region 1c. Therefore, it is possible to suppress the deterioration of the heat insulating property.
[変形例]
 上述した実施形態は、当業者の知識に基づいて変更又は改良が施された様々な形態により実施可能である。
[Modification example]
The above-described embodiments can be implemented in various embodiments that have been modified or improved based on the knowledge of those skilled in the art.
 例えば、上記実施形態において、シート材10,10Aは建築用の壁紙に適用されるものとした。しかし、シート材10,10Aは、建築用の壁紙に限定されず、例えば建築物の天井、空調ダクト、自動車の天井といった大型の構造物に適用されてもよい。あるいは、シート材10,10Aは、ヘルメット、帽子、衣類、マスク、靴のインソール、座蒲、ベッドシートといった人の健康を支える資材に適用されてもよい。 For example, in the above embodiment, the sheet materials 10 and 10A are applied to the wallpaper for construction. However, the sheet materials 10 and 10A are not limited to the wallpaper for construction, and may be applied to a large structure such as a ceiling of a building, an air conditioning duct, or a ceiling of an automobile. Alternatively, the sheet materials 10 and 10A may be applied to materials that support human health, such as helmets, hats, clothing, masks, shoe insoles, zafu, and bed sheets.

Claims (10)

  1.  空隙が全面にわたって分布しているシート状基材と、
     中空に形成されたセラミックからなる複数の粒状部材と、を備え、
     前記粒状部材は、前記シート状基材に、前記空隙を閉塞せずに保持されている、シート材。
    A sheet-like base material in which voids are distributed over the entire surface,
    With a plurality of granular members made of ceramic formed in the air,
    The granular member is a sheet material in which the gap is held by the sheet-like base material without closing the voids.
  2.  前記粒状部材は、球状に形成されている、請求項1に記載のシート材。 The sheet material according to claim 1, wherein the granular member is formed in a spherical shape.
  3.  前記粒状部材は、長径が5μm以上50μm以下に形成されている、請求項1又は2に記載のシート材。 The sheet material according to claim 1 or 2, wherein the granular member has a major axis of 5 μm or more and 50 μm or less.
  4.  前記粒状部材は、無孔質の部材からなる、請求項1~3のいずれか一項に記載のシート材。 The sheet material according to any one of claims 1 to 3, wherein the granular member is a non-porous member.
  5.  前記粒状部材を内部に分散させて前記シート状基材に保持するバインダを備える、請求項1~4のいずれか一項に記載のシート材。 The sheet material according to any one of claims 1 to 4, further comprising a binder for dispersing the granular member inside and holding the granular member on the sheet-like substrate.
  6.  前記バインダは、前記粒状部材を内部に分散させた状態の膜構造を有している、請求項5に記載のシート材。 The sheet material according to claim 5, wherein the binder has a film structure in which the granular members are dispersed inside.
  7.  前記シート状基材は、繊維からなる、請求項1~6のいずれか一項に記載のシート材。 The sheet material according to any one of claims 1 to 6, wherein the sheet-like base material is made of fibers.
  8.  前記シート状基材は、不織布からなる、請求項7に記載のシート材。 The sheet material according to claim 7, wherein the sheet-like base material is made of a non-woven fabric.
  9.  前記粒状部材は、前記繊維の表面のうち前記シート状基材の内部に対応する領域である基材内部領域と比較して、前記繊維の表面のうち前記シート状基材の表面に対応する領域である基材表面領域において高密度に、前記繊維に保持されている、請求項7又は8に記載のシート材。 The granular member is a region of the surface of the fiber corresponding to the surface of the sheet-like base material as compared with a region of the surface of the fiber corresponding to the inside of the sheet-like base material. The sheet material according to claim 7 or 8, which is held by the fiber at a high density in the surface region of the base material.
  10.  前記粒状部材は、前記繊維の表面のうち前記シート状基材の内部に対応する領域である基材内部領域と、前記繊維の表面のうち前記シート状基材の表面に対応する領域である基材表面領域と、において密度が同等になるように、前記繊維に保持されている、請求項7又は8に記載のシート材。 The granular member is a group which is a region corresponding to the inside of the sheet-like base material on the surface of the fiber and a region corresponding to the surface of the sheet-like base material on the surface of the fiber. The sheet material according to claim 7 or 8, which is held by the fiber so that the density becomes equal to that of the material surface region.
PCT/JP2020/023219 2020-06-12 2020-06-12 Sheet material WO2021250891A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005003422A1 (en) * 2003-07-02 2005-01-13 Nagoya Oilchemical Co., Ltd. Fiber sheet and its molding
JP2014524986A (en) * 2011-07-07 2014-09-25 スリーエム イノベイティブ プロパティズ カンパニー Articles comprising multicomponent fibers and hollow ceramic microspheres, and methods for making and using the same
JP2015048543A (en) * 2013-08-30 2015-03-16 アキレス株式会社 Fiber substrate and heat insulation mat including fiber substrate
JP2016107604A (en) * 2014-12-04 2016-06-20 有限会社ギムティー Heat insulation sheet, and heat insulation futon using the same
JP2020013042A (en) * 2018-07-20 2020-01-23 株式会社Screenホールディングス Drawing device and drawing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005003422A1 (en) * 2003-07-02 2005-01-13 Nagoya Oilchemical Co., Ltd. Fiber sheet and its molding
JP2014524986A (en) * 2011-07-07 2014-09-25 スリーエム イノベイティブ プロパティズ カンパニー Articles comprising multicomponent fibers and hollow ceramic microspheres, and methods for making and using the same
JP2015048543A (en) * 2013-08-30 2015-03-16 アキレス株式会社 Fiber substrate and heat insulation mat including fiber substrate
JP2016107604A (en) * 2014-12-04 2016-06-20 有限会社ギムティー Heat insulation sheet, and heat insulation futon using the same
JP2020013042A (en) * 2018-07-20 2020-01-23 株式会社Screenホールディングス Drawing device and drawing method

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