WO2021248623A9 - Aerospace conduit allowance cutting digital control system, method and apparatus - Google Patents
Aerospace conduit allowance cutting digital control system, method and apparatus Download PDFInfo
- Publication number
- WO2021248623A9 WO2021248623A9 PCT/CN2020/102037 CN2020102037W WO2021248623A9 WO 2021248623 A9 WO2021248623 A9 WO 2021248623A9 CN 2020102037 W CN2020102037 W CN 2020102037W WO 2021248623 A9 WO2021248623 A9 WO 2021248623A9
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- WO
- WIPO (PCT)
- Prior art keywords
- clamping
- positioning
- cutting
- catheter
- clamping seat
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/12—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/12—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
Definitions
- the invention relates to the technical field of aerospace, and in particular to a digital control system, method and equipment for the removal of residual ducts in aerospace.
- the rocket duct Due to the complex shape of the aerospace conduit conduit, it is necessary to use CNC bending equipment to bend it. During the bending process, it is necessary to leave technological allowances such as bending and clamping.
- the two ends are usually designed with very short straight sections, and the excess length needs to be cut off after the catheter is bent and formed.
- the rocket duct is a precise tube part, and the length of the end requires high precision when cutting.
- the rocket duct is usually In the range of 0.5-2.0mm, the length of the straight line remaining at both ends of many conduits is only 25mm, which brings many difficulties to reliable clamping during cutting.
- the rocket duct has high technical requirements on the deformation and depression of the clamping.
- the rocket duct also has the characteristics of many specifications, many varieties, and small batches.
- the purpose of the present invention is to provide a digital control system, method and equipment for the removal of an aerospace catheter margin, which adopts a digital controller to uniformly control each device, and realizes the excess process margin at the end of the catheter quickly and accurately. cutting process.
- a digital control device for the removal of residual ducts in aerospace comprising a fuselage on which an angle adjustment device, a cutting device, a duct clamping device and a carriage mechanism are installed, and a positioning device and a mouth device are installed on the carriage mechanism , the positioning device and the flat mouth device are arranged in tandem, the carriage mechanism and the conduit clamping device are arranged on the left and the right, and there is also a waste chute on the fuselage, and the waste chute is located between the carriage mechanism and the conduit clamping device.
- the cutting device feeds back and forth, the positioning device and the flat mouth device feed left and right;
- the positioning device includes a positioning driver for driving the positioning block to move, and the catheter clamping device includes a clamping motor for driving the clamping seat to clamp the catheter,
- the cutting device includes a cutting motor and a feed motor
- the flat mouth device includes a flat mouth motor
- the carriage mechanism includes a feed motor for driving the positioning device and the feeding of the mouth device, and a conversion motor for converting the processing position of the positioning device and the mouth device, positioning Drives, clamping motors, cutting motors, feed motors, flat motors, feed motors and conversion motors are all controlled by digital controllers.
- the digital controller is a PLC controller or a CNC controller; the digital controller is connected with a touch screen and a console.
- the catheter clamping device comprises a first clamping seat, a second clamping seat, a third clamping seat, a fourth clamping seat and a clamping device base.
- the third clamping seat and the fourth clamping seat are oppositely arranged on the clamping device base in front and back, and the two cooperate to clamp the catheter in front and back.
- the clamping seat and the third clamping seat are arranged at intervals on the left and right, the second clamping seat and the fourth clamping seat are arranged at intervals on the left and right, and the third clamping seat and the fourth clamping seat are located at the base of the clamping device close to the waste chute.
- the base of the clamping device is provided with a waste landslide between the third clamping base and the fourth clamping base, the first clamping base is fixed on the base of the clamping device, and the second clamping base passes through the clamping base.
- the holding motor is driven to slide back and forth on the base of the clamping device, the third clamping base is driven to slide back and forth on the base of the clamping device by the first clamping cylinder, and the moving end of the first clamping cylinder is hinged with the third clamping base , the fourth clamping base is driven by the second clamping cylinder to slide back and forth on the base of the clamping device, and the moving end of the second clamping cylinder is hinged with the fourth clamping base, wherein the cutting device is between the second clamping base and the fourth clamping base. Feed cutting between the fourth clamping seats.
- the first clamping seat, the second clamping seat, the third clamping seat and the fourth clamping seat are all mounted with a clamp block for contacting and clamping the catheter, the clamp block is semi-annular, and the clamp block
- the inner side of the clamp block is a semicircular clamping groove, and the two opposite clamp blocks at the front and rear cooperate to form clamping holes for accommodating the straight section of the end of the catheter, and a positioning protrusion is formed on the outer side of the clamp block.
- the seat is provided with a fixed slot matched with the positioning protrusion of the clamp block.
- the base of the clamping device is mounted on the worktable through a rotating shaft and can be rotated.
- the first clamping seat and the second clamping seat clamp the catheter, the axis line of the straight section of the pipe end of the catheter and the axis of the rotating shaft The axes intersect and the intersecting point is located on the feeding cutting surface of the cutting device; the rotating shaft is connected with the angle encoder in a drive, and the angle encoder is connected with the digital controller.
- the angle adjustment device includes a gear, which meshes with an arc-shaped tooth arranged on one side of the base of the clamping device, and the gear is driven to rotate by a rotation driving device.
- the center of the circle is located on the axis of the rotating shaft;
- the rotating driving device is a hand wheel or a motor;
- an outer ring is also provided between the base of the clamping device and the worktable, and the outer ring is located outside the rotating shaft and is tightened by tightening
- the part is fixed on the worktable to assist in supporting the base of the clamping device, and a rolling bearing or a smooth wear-resistant part is arranged between the outer ring part and the base of the clamping device to facilitate the rotation of the base of the clamping device;
- the outer ring is provided with an arc-shaped limit groove, and the clamping device base is provided with a limit column that can be inserted into the arc-shaped limit groove and is restricted in movement;
- the limit block that holds the rotation range of the base of the device
- the cutting device includes a cutting device base, a cutting motor, a head reducer, a cutting saw blade and a feed motor
- the cutting device base is fixed on the fuselage
- the head reducer is connected to the cutting device base through a sliding rail.
- the seat is slidably connected and is driven by the feed motor to move the feed back and forth.
- a cutting saw blade is set on one side of the head reducer, and the cutting motor drives the cutting saw blade to cut after the reduction mechanism;
- the cutting saw blade is a circular saw blade, a saw blade , blade or wire saw;
- the cutting motor and the feeding motor are both servo motors, and a servo encoder is installed on the servo motor; the feeding route of the cutting saw blade is inclined downward for cutting.
- the carriage mechanism includes a Y-direction carriage and an X-direction carriage
- the X-direction carriage is slidably connected to the fuselage left and right and is driven by a feeding motor to move and feed
- the Y-direction carriage and the X-direction carriage slide back and forth Connected and driven by the conversion motor to move back and forth
- the Y-direction carriage is equipped with a positioning device and a flat mouth device, the positioning device and the flat mouth device are adjacent to each other, and when the Y-direction carriage moves back and forth, the positioning device and the flat mouth device can be respectively connected with the conduit.
- the positions of the clamping conduits of the clamping device correspond to each other;
- the positioning device includes a positioning device base, a positioning block and a positioning driver, the positioning device base is fixed on the Y-direction carriage, and the positioning block and the positioning device base are slidably connected left and right and are
- the positioning driver is driven by a positioning driver to move and feed;
- the positioning driver is a servo electric cylinder or a hydraulic oil cylinder controlled by a servo proportional valve;
- the positioning surface of the positioning block is a positioning disk surface that can contact the entire end face of the catheter, or a straight-line positioning
- the flat mouth device includes a flat mouth device base, a flat mouth motor, and a tool turntable, the flat mouth device base is fixed on the Y-direction carriage, and the tool turntable is installed on the flat mouth device base and is driven to rotate by the flat mouth motor.
- a number of flat cutting tools are installed, and when the tool turntable rotates, the flat cutting tools are driven to rotate to form
- a digital control system for the removal of an aerospace duct margin is provided, which adopts the above-mentioned digital control device for the removal of an aerospace duct margin.
- a digital control method for the removal of residual space in an aerospace duct using the above-mentioned digital control device for residual removal in an aerospace duct, comprising the following steps:
- the cutting device feeds the knife for cutting, and the cutting saw blade enters between the second clamping seat and the fourth clamping seat to cut off the excess of the catheter;
- the digital controller is used to control the various devices uniformly, and the operator inputs and sets each process parameter according to each processing requirement.
- the excess process allowance at the end is quickly and accurately cut.
- the removal and processing of excess process allowance at the end of the catheter can be quickly completed, so as to achieve digital accurate control of the allowance length positioning and reliable arc clamp Holding and circular saw blade cold cutting process, and the supporting digital controller realizes digital control.
- Fig. 1 is the structural representation of the device of the present invention
- Fig. 3 is one of the structural representations of the catheter clamping device of the present invention.
- Fig. 4 is the second structural schematic diagram of the catheter clamping device of the present invention.
- FIG. 5 is a top view of the catheter clamping device of the present invention.
- Fig. 6 is the sectional view of A-A of Fig. 5;
- Fig. 7 is one of the structural representations of the catheter clamping device and the angle adjustment device of the present invention.
- FIG. 9 is a schematic structural diagram of another embodiment of the catheter clamping device of the present invention.
- FIG. 10 is a schematic diagram of the fixture installation structure in the catheter clamping device of the present invention.
- Fig. 11 is the structural representation of the fixture of the present invention.
- Fig. 12 is the structural representation of the cutting device of the present invention.
- Fig. 13 is the structural representation of the positioning device and the mouth device of the present invention.
- FIG. 14 is a schematic diagram of the positioning device of the present invention implementing digital positioning
- Figure 15 is a top view of the device of the present invention (angle is not adjusted);
- Fig. 16 is the schematic diagram that the apparatus of the present invention carries out flushing processing
- Fig. 17 is the top view that the equipment of the present invention carries out the flat mouth of horseshoe mouth;
- Positioning device 61, Positioning drive; 62, Guide rod; 63, Positioning device base; 64, Positioning block; 7, Flat device; 71, Flat device base; 72, Flat motor; 73, Tool turntable; 74 8, cutting device; 801, cutting device base; 802, cutting motor; 803, head reducer; 804, cutting saw blade; 805, screw rod; 806, feed motor; 9, conduit clamping device; 901, the first clamping seat; 902, the second clamping seat; 903, the third clamping seat; 904, the fourth clamping seat; 905, the first clamping cylinder; 906, the clamping device base; 907, the second clamping cylinder; 908, the clamping motor; 909, the first connecting rod; 910, the second connecting rod; 911, the arc tooth; 912, the angle encoder; 913, the rotating shaft; 914, the plane bearing; 915 , waste landslide; 916, the third clamping cylinder; 917, the positioning groove of the clamping seat; 918, the arc groove; 919, the limit
- first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as “first” or “second” may expressly or implicitly include one or more of that feature.
- plural means two or more, unless otherwise expressly defined.
- the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components.
- installed e.g., it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components.
- a first feature "on” or “under” a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them.
- the first feature being “above”, “over” and “above” the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
- the first feature is “below”, “below” and “below” the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
- a duct allowance cutting device is used for the allowance cutting and machining of engine ducts in the aerospace field, etc., and includes a fuselage 2.
- the fuselage 2 is provided with an angle adjustment device 3,
- the holding device 9 is arranged on the left and the right, and the machine body 2 is also provided with a waste chute 21.
- the waste chute 21 is located between the carriage mechanism 5 and the conduit clamping device 9.
- the cutting device 8 feeds the knife back and forth, and the waste chute 21
- the outlet is provided with a waste bin 4 for collecting waste.
- the digital controller includes a PLC controller.
- the PLC controller is set in the electrical cabinet.
- the PLC controller can also be connected to a touch screen and a console.
- the operator can input and set each process according to the needs of each processing. parameters, during automatic operation, the equipment automatically executes each process parameter to achieve fast and accurate cutting of excess process allowance at the end of the catheter.
- the digital controller can also be replaced by a CNC controller.
- the catheter clamping device 9 is used to reliably clamp the catheter after the catheter end is positioned securely, to prevent the catheter from loosening during the cutting process, and to ensure the catheter is cut smoothly.
- the catheter clamping device 9 is installed on the worktable 22 of the fuselage 2 , and the catheter clamping device 9 includes a first clamping seat 901 , a second clamping seat 902 and a third clamping seat 903, the fourth clamping seat 904 and the clamping device base 906, the first clamping seat 901 and the second clamping seat 902 are oppositely arranged on the clamping device base 906 in front and back, and the two cooperate with each other to clamp the catheter 1,
- the third clamping seat 903 and the fourth clamping seat 904 are oppositely arranged on the clamping device base 906 in front and back, and they cooperate with each other to clamp the catheter 1 in front and back.
- the second clamping seat 902 and the fourth clamping seat 904 are arranged at intervals on the left and right, the third clamping seat 903 and the fourth clamping seat 904 are located on the side of the clamping device base 906 close to the waste chute 21, the clamping device
- the base 906 is provided with a waste slide 915 between the third clamping base 903 and the fourth clamping base 904, the first clamping base 901 is fixed on the clamping device base 906, and the second clamping base 902 is clamped by
- the motor 908 is driven to slide back and forth on the clamping device base 906, and the third clamping base 903 is driven to slide back and forth on the clamping device base 906 by the first clamping cylinder 905.
- the three clamping bases 903 are hinged, the fourth clamping base 904 is driven by the second clamping cylinder 907 to slide back and forth on the clamping device base 906, and the moving end of the second clamping cylinder 907 is hinged with the fourth clamping base 904,
- the cutting device 8 feeds and cuts between the first clamping base 901 and the third clamping base 903 (or between the second clamping base 902 and the fourth clamping base 904 ). In this way, both the residual waste section and the reserved straight section at the end of the catheter are reliably clamped, so as to ensure the stability and processing accuracy of the cutting process.
- the retained straight section at the end of the catheter is clamped by a dynamic and static clamping seat, and the fixed first clamping seat is used as a positioning reference, which can accurately locate the clamping position of the catheter on the base of the clamping device.
- the waste section is driven by two clamping cylinders, which is fast and convenient, and has good flexibility and adaptability.
- the clamping motor 908 is connected to the second clamping base 902 through the first link 909 and the second link 910 , and the moving end of the clamping motor 908 is connected to the first link
- One end of 909 is hinged, the other end of the first link 909 is hinged with the clamping device base 906, one end of the second link 910 is hinged with the moving end of the clamping motor 908, and the other end of the second link 910 is hinged with the second link 910.
- the clamping seat 902 is hinged.
- the clamping motor pushes and locks the second clamping seat through the double link structure, which not only can realize the clamping and/or pre-clamping of the catheter, but also the clamping is stable and reliable.
- the first link 909, the second link 910 and the moving end of the clamping motor 908 share a hinge shaft, so as to further ensure reliable clamping and locking and facilitate assembly.
- the clamping motor 908 is preferably a servo electric cylinder, so that the digital controller can control the moving speed and moving position of the servo electric cylinder according to the catheter of different specifications and materials and the clamping contact area, so as to ensure that the clamping force does not damage the catheter, and the clamping force does not damage the catheter. stable and reliable.
- the clamping motor 908 can also be replaced by an air cylinder to realize rapid replacement of the catheter.
- the cylinder body of the third clamping cylinder 916 is hinged with the clamping device base 906, and the third clamping cylinder The moving ends of 916 are hinged with the first link 909 and the second link 910, respectively.
- the moving end of the clamping motor 908 or the third clamping cylinder 916 moves obliquely downward to implement the clamping conduit.
- the upper end of the first link 909 and the movement of the clamping motor 908 or the third clamping cylinder 916 The ends are hinged, the lower end of the first link 909 is hinged with the clamping device base 906, the upper end of the second link 910 is hinged with the second clamping seat 902, and the lower end of the second link 910 is hinged with the clamping motor 908 or the third
- the moving end of the clamping cylinder 916 is hinged.
- Such a locking structure has a larger locking force to ensure stable clamping, and the loosening and clamping actions can be adjusted quickly and flexibly.
- the first clamping seat 901 , the second clamping seat 902 , the third clamping seat 903 and the fourth clamping seat 904 are all installed with contact clamps Tighten the clamp block of the catheter 1, the clamp block is in a semi-ring shape, the inner side of the clamp block is a semi-circular clamping groove, and the two front and rear opposite clamp blocks cooperate to form a clamping hole 1013 for accommodating the straight section of the end of the catheter 1, Positioning protrusions are formed on the outer surface of the clamp block, and correspondingly, the clamping seat is provided with a fixing slot matched with the positioning protrusions of the clamp block.
- first clamping block 101 is fixed on the first clamping base 901
- second clamping block 102 is fixed on the second clamping base 902
- third clamping block 103 is fixed on the third clamping base 903
- fourth clamp block 104 is fixed on the fourth clamp base 904, and the four clamp blocks have the same structure.
- the positioning protrusion is a circular arc protrusion 1012
- the fixing slot is a circular arc groove 918
- a fixture positioning groove 1011 is provided on the clamp block for clamping
- the seat is provided with a clamping seat positioning groove 917 that communicates with the clamping seat positioning groove 1011
- the locking member 105 passes through the clamp positioning groove 1011 and the clamping seat positioning groove 917 and is locked and fixed on the clamping seat by a fastener.
- a unified outer arc positioning and installation reference is set on the clamping seat, in the shape of a semicircle, the outer arc of the clamp block is installed on this reference, and the inner arc of the clamp block is designed according to the outer diameter of the conduit.
- the semi-circular arc structure has better centering accuracy, which helps to improve the machining accuracy, and only one locking piece can accurately locate and lock the fixing fixture. It is convenient and quick to install and disassemble, and it can realize the quick change of the end of the rocket guide tube with multiple specifications and small batches.
- the positioning protrusions and the fixing grooves serving as the positioning and installation reference can also be designed into special shapes such as oval, rectangle, square, etc.
- the clamp positioning groove 1011 is arranged under the upper end face or the lower end face of the clamping side of the clamp block, and correspondingly, the clamping seat positioning groove 917 is also arranged on the upper end face or the lower end face of the clamping side of the clamping seat.
- the clamp positioning groove 1011 and the clamping seat positioning groove 917 have the same dovetail cross section, and the locking member 105 has a waist-shaped hole through which the fastener passes through the waist-shaped hole and is threadedly connected to the clamping seat.
- the locking member 105 When the fastener is not locked with the locking member 105, the locking member 105 can be moved up and down to insert or withdraw from the fixture positioning slot 1011 to facilitate the quick disassembly and assembly of the clamp block. It is accurately fixed on the clamping seat, no screws are required for fixing, and the installation and disassembly are very convenient.
- the clamping device base 906 is mounted on the table 22 through the rotating shaft 913 and can be rotated.
- the first clamping seat 901 and the second clamping seat 902 clamp the catheter 1
- the The axis line of the straight section of the pipe end intersects with the axis of the rotating shaft 913 , and the intersection point is located on the cutting surface of the cutting device 8 .
- the clamping device base 906 is supported on the worktable 22 through a plane bearing 914 and rotates centered by a rotating shaft 913 , and the upper end of the rotating shaft 913 is inserted into the bottom of the clamping device base 906 .
- the lower part of the rotating shaft 913 is engaged with the angle encoder 912 installed on the worktable 22 through gears to be locked and fixed in the fixing hole.
- the angle rotation information of the clamping device base 906 can be transmitted to the digital controller through the angle encoder 912, and the adjustment angle of the “horseshoe mouth” can be directly displayed on the operation screen through numerical values, which is convenient for the operator to control.
- the angle adjustment device 3 includes a gear 302 , the gear 302 is engaged with the arc-shaped teeth 911 provided on one side of the clamping device base 906 for transmission, and the gear 302 is driven by the rotation driving device When driven to rotate, the arc tooth 911 is in the shape of a circular arc and the center of the circular arc is located on the axis of the rotating shaft 913 .
- the arc-shaped teeth 911 are circular arc-shaped racks fixed on the base 906 of the clamping device.
- the rotation driving device is a hand wheel 301 , a gear 302 is fixed or integrally formed on the gear shaft 303 , a worm gear 304 is fixed on the gear shaft 303 , the worm gear 304 meshes with the worm 306 for transmission, and the hand wheel 301 drives the worm 306 to rotate and then drives the gear 302
- the clamping device base 906 is rotated, and an indicator plate 305 for indicating the rotation angle is mounted on the table 22 .
- the rotational driving device can also be a motor, which can be connected to the above-mentioned worm, or can be drive-connected to the gear 302 or the rotating shaft 913 through a deceleration mechanism, and the motor can be a stepping motor, a servo motor, or an automatic motor. Motor with reduction gear.
- the angle encoder 912 may also be connected to the rotating shaft 913 through a universal joint. The device adjusts the angle along the direction of the horizontal plane. After adjustment, it has a locking function. After the angle in the horizontal direction is properly adjusted, it is locked without affecting the changes in other directions. The angle adjustment amount in the horizontal direction will be displayed on the control screen in real time, which is convenient for the operator to grasp.
- an outer ring member 23 is further provided between the clamping device base 906 and the worktable 22, and the outer ring member 23 is located outside the rotating shaft 913 and is fixed on the worktable 22 by fasteners for use in
- the clamping device base 906 is auxiliary supported, and a rolling bearing (such as a ball roller) or a smooth wear-resistant member is provided between the outer ring member 23 and the clamping device base 906 to facilitate the rotation of the clamping device base 906 .
- the outer ring member 23 is provided with an arc-shaped limiting groove 231
- the clamping device base 906 is provided with a limiting column that can be inserted into the arc-shaped limiting groove 231 and has limited movement.
- a limit block 919 can also be fixed on the worktable 22 to limit the rotation range of the clamping device base 906 .
- the cutting device 8 After receiving the processing parameters such as saw blade speed and feed speed from the digital controller, the cutting device realizes accurate movement according to the requirements of each process parameter, ensuring that the catheter can obtain the best process parameters during cutting.
- the cutting device 8 includes a cutting device base 801, a cutting motor 802, a head reducer 803, a cutting saw blade 804 and a feed motor 806.
- the cutting device base 801 is fixed on the body 2, and the head
- the reduction box 803 is slidably connected with the cutting device base 801 through the sliding rail, and is driven by the feed motor 806 to move the cutting blade forward and backward.
- a cutting saw blade 804 is provided on one side of the head reduction box 803, and the cutting motor 802 drives the cutting saw through the reduction mechanism. Sheet 804 is cut.
- the cutting saw blade 804 is a circular saw blade. In other embodiments, the cutting saw blade 804 may also be a cutting tool such as a saw blade, a blade, or a wire saw.
- the feed motor 806 is a servo motor, and the head reduction box 803 is driven to move by the screw rod 805 .
- the cutting motor 802 and the feeding motor 806 are both servo motors, and a servo encoder is installed on the servo motors, so that the feeding speed, feeding position and cutting can be accurately controlled by the digital controller according to the specifications of the catheter material. speed etc.
- the preferred embodiment is that the above-mentioned clamping device base 906 upper rotating shaft
- the axis of 913 is located on the cutting surface of the cutting saw blade 804, and the cutting surface of the cutting blade refers to the plane of the incision of the catheter after the cutting is completed.
- the flushing surface of the flushing device 7 is parallel to the feeding cutting surface of the cutting device 8, or in other words, the feeding route of the cutting saw blade 804 is perpendicular to the feeding route of the flushing tool.
- the feeding path of the cutting saw blade 804 is inclined downward to cut, so that the dislocation with the pipe clamping device 9 prevents the two devices from interfering with each other, and helps to reduce the cutting vibration for clamping the pipe clamping device 9
- the influence of the catheter 1 ensures the cutting accuracy.
- the carriage mechanism 5 includes a Y-direction carriage 53 and an X-direction carriage 54 .
- the X-direction carriage 54 is slidably connected to the body 2 left and right and is driven by the feeding motor 51 to move and feed.
- the Y to the carriage 53 is provided with a positioning device 6 and a flat mouth device 7, and the positioning device 6 and the flat mouth device 7 are adjacent to each other front and rear, and When the Y-direction carriage 53 moves back and forth, the positioning device 6 and the opening device 7 can respectively correspond to the positions of the catheter clamping device 9 for clamping the catheter 1 .
- the servo motor of the positioning device drives the positioning device to position according to the positioning parameters, so as to realize the digital control of the length of the catheter end with accuracy.
- the positioning device 6 includes a positioning device base 63 , a positioning block 64 and a positioning driver 61 .
- the positioning device base 63 is fixed on the Y-direction carriage 53
- the positioning block 64 is connected to the positioning device base.
- 63 is slidably connected left and right and is driven by the positioning driver 61 to move and feed.
- the positioning driver 61 is a servo electric cylinder
- the positioning block 64 is fixed on the moving end of the servo electric cylinder.
- the digital controller can accurately control the stop position of the positioning block 64, and the moving position of the positioning block 64 can also be displayed on the control screen in real time, which is convenient for operation.
- the positioning driver 61 may also be a hydraulic cylinder controlled by a servo proportional valve.
- the positioning block 64 is slidably connected to the positioning device base 63 through the guide rod 62 , so that the cooperation between the guide rod 62 and the piston rod of the servo electric cylinder increases the positioning stability of the positioning block 64 .
- the positioning surface of the positioning block 64 may be a positioning disc surface that can contact the entire end face of the catheter, or may be a straight-line positioning surface, that is, the surface in contact with the catheter can be designed as a circular plane as required.
- the knife-edge shape surface reduces the contact area with the catheter.
- the flushing device 7 includes a flushing device base 71 , a flushing motor 72 , and a tool turntable 73 , the flushing device base 71 is fixed on the Y-direction carriage 53 , and the tool turntable 73 is mounted on the flushing device base 71 . And driven by the flat-mouth motor 72 to rotate, a number of flat-mouthed cutters 74 are installed on the tool turntable 73. When the tool turntable 73 rotates, it drives the flat-mouthed cutter 74 to rotate to form a flat-mouthed machining surface. It is parallel to the positioning surface of the positioning device 6 .
- the flat mouth device 7 is driven by the feeding motor 51 to implement the feeding; the positioning device 6 can be driven by the feeding motor 51 to implement the feeding, and can also be implemented by the positioning driver 61. feed.
- a wire brush can also be provided to clean the catheter port to make it smoother and smoother, thereby improving the welding quality.
- the above-mentioned method for removing the remaining portion of the catheter of the device for removing the remaining portion of the catheter comprises the following steps:
- the cutting device 8 advances the knife to cut, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut off the remainder of the catheter 1;
- step 1) for how to obtain the residual positioning parameters of the catheter after the bending process is completed, you can refer to the publication number CN 108074277A patent document discloses a method for measuring and locating a bend pipe, the steps of which are: by means of a laser tracker and a target to perform global calibration of multi-sensors, and convert the multi-sensor coordinate system to the global coordinate system; Pipe image, edge detection and morphological refinement are used to obtain the center line of the elbow, and the center line is 3D reconstructed by means of bidirectional polar line matching algorithm; the center line is discretized into a spatial point cloud, and the control points, straight line segment endpoints and arc segments are calculated. The arc center point, using the center line as a guide line for 3D modeling; finally, using the closest point iterative method to match the design model and the measurement model, calculate the margin position, and obtain the margin positioning parameters.
- a robot, a manipulator or manual transfer of the catheter 1 is used.
- the method for cutting the mouth of the horseshoe by the above-mentioned catheter margin cutting device comprises the following steps:
- the cutting device 8 feeds and cuts, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut off the remainder of the catheter 1;
- the angle of rotation of the catheter 1 to be processed along the axis of the straight section of the pipe end can be adjusted by manual marking and positioning or the manipulator/robot, so as to ensure that the equipment only needs
- the horizontal deflection angle of the catheter 1 can be adjusted.
- a pipe fitting cutting equipment comprising a body 2, an angle adjustment device 3, a cutting device 8, a conduit clamping device 9 and a carriage mechanism 5 are installed on the body 2, and a positioning device 6 is installed on the carriage mechanism 5, and the positioning device 6 and the catheter clamping device 9 are arranged opposite to left and right, and the cutting device 8 feeds back and forth.
- the only difference from Example 1 is that the flat mouth device 7 is not provided, and only the catheter cutting function is performed.
- the cutting method of the above-mentioned pipe fitting cutting equipment comprises the following steps:
- the positioning driver 61 and/or the feeding motor 51 drives the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be cut;
- the third clamping seat 903 and the fourth clamping seat 904 clamp one side of the catheter 1.
- a clamping seat 901 and a second clamping seat 902 clamp the other side of the catheter 1, and the positioning block 64 is reset;
- the cutting device 8 feeds the knife, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut the conduit 1;
- the method for cutting a horseshoe mouth by the above-mentioned pipe fitting cutting equipment comprises the following steps:
- the positioning driver 61 and/or the feeding motor 51 drives the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be cut;
- the third clamping seat 903 and the fourth clamping seat 904 clamp one side of the catheter 1.
- a clamping seat 901 and a second clamping seat 902 clamp the other side of the catheter 1, and the positioning block 64 is reset;
- the cutting device 8 feeds the knife, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut the conduit 1;
- a pipe fitting flat mouth equipment comprising a body 2, an angle adjustment device 3, a conduit clamping device 9 and a carriage mechanism 5 are installed on the body 2, and a positioning device 6 and a flat mouth device 7 are installed on the carriage mechanism 5.
- the positioning device 6 and the catheter clamping device 9 are arranged opposite to left and right, and the flat mouth device 7 moves left and right to feed the knife.
- the only difference from Example 1 is that the cutting device 8 is not provided, and only the end face of the catheter nozzle is flushed.
- the flat-mouth processing method of the above-mentioned pipe fitting flat-mouth equipment comprises the following steps:
- the positioning driver 61 and/or the feeding motor 51 drive the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be processed;
- the conversion motor 52 drives the Y-direction carriage 53 to move the flushing device 7 to the processing position, the flushing motor 72 drives the tool turntable 73 to rotate, and the feed motor 51 drives the flushing device 7 to feed and perform flush machining on the end face of the nozzle of the conduit 1;
- the method for processing the flat mouth of the horseshoe mouth by the above-mentioned pipe fitting flat mouth equipment comprises the following steps:
- the positioning driver 61 and/or the feeding motor 51 drive the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be processed;
- the conversion motor 52 drives the Y-direction carriage 53 to move the flushing device 7 to the processing position, and the feeding motor 51 drives the flushing device 7 to feed and perform flushing processing on the end face of the horseshoe mouth of the catheter 1;
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Abstract
Disclosed are an aerospace conduit allowance cutting digital control system, method and apparatus, the system comprising an angle adjusting device (3), a cutting device (8), a conduit clamping device (9), a carriage mechanism (5), a positioning device (6) and an opening leveling device (7). The cutting device (8) feeds a blade forwards and backwards, the positioning device (6) and the opening leveling device (7) feed left and right, the positioning device (6) comprises a positioning driver (61) used for driving a positioning block (64) to move, the conduit clamping device (9) comprises a clamping electric motor (908) used for driving a clamping seat to clamp a conduit, the cutting device (8) comprises a cutting electric motor (802) and a blade-feeding electric motor (806), the opening leveling device (7) comprises an opening leveling electric motor (72), the carriage mechanism (5) comprises a feeding electric motor (51) used for driving the positioning device (6) and the opening leveling device (7) to feed and a conversion electric motor (52) used for converting machining positions of the positioning device (6) and the opening leveling device (7), and all the devices are controlled by a digital controller. The digital controller is used to control all the devices in a unified manner, thus achieving rapid and accurate cutting machining of excess process allowance at an end of a conduit.
Description
本发明涉及航空航天技术领域,尤其涉及一种航空航天导管余量切除数字化控制系统、方法和设备。The invention relates to the technical field of aerospace, and in particular to a digital control system, method and equipment for the removal of residual ducts in aerospace.
在飞机、火箭等航空航天飞行器上,都有数以万计的配件,很多配件之间都由金属导管连接,例如在火箭箭体和发动机上有很多金属导管,用于传输各种流体,支持火箭飞行的各项任务,是火箭上是极其重要的零件。《火箭推进/Journal
of Rocket Propulsion》2018年03期中的《液体火箭发动机管路断裂失效分析及动力优化》一文说明了:液体火箭发动机管路系统的安全性与可靠性已成为发动机能否安全工作的关键。There are tens of thousands of accessories on aerospace vehicles such as airplanes and rockets, and many accessories are connected by metal conduits. For example, there are many metal conduits on the rocket body and engine, which are used to transmit various fluids and support rockets. The various tasks of flight are extremely important parts on the rocket. "Rocket Propulsion/Journal
The article "Failure Analysis and Dynamic Optimization of Liquid Rocket Engine Pipeline Breakage" in the 03 issue of 2018 of Rocket Propulsion explains that the safety and reliability of the liquid rocket engine pipeline system has become the key to whether the engine can work safely.
航空航天导管导管因形状弯曲复杂,因此需要采用数控弯管设备对其进行弯曲加工,在弯曲加工过程中需要留有弯曲夹持等工艺余量,但实际导管因安装空间限制等原因,在导管两端通常设计很短的直线段,在导管弯曲成形后需要对多余的长度进行切除。火箭导管是一种精密的管类零件,切割时端部长度精度要求很高,火箭导管通常管壁很薄,一般在
0.5-2.0mm 范围,很多导管两端保留的直线段长度只有25mm,给切割时的可靠夹持带来很多困难。且火箭导管对夹持的变形及凹陷等技术要求很高。尤其是火箭导管还具有规格多、品种多、批量小等特征。Due to the complex shape of the aerospace conduit conduit, it is necessary to use CNC bending equipment to bend it. During the bending process, it is necessary to leave technological allowances such as bending and clamping. However, due to the limitation of installation space and other reasons, the actual conduit can The two ends are usually designed with very short straight sections, and the excess length needs to be cut off after the catheter is bent and formed. The rocket duct is a precise tube part, and the length of the end requires high precision when cutting. The rocket duct is usually
In the range of 0.5-2.0mm, the length of the straight line remaining at both ends of many conduits is only 25mm, which brings many difficulties to reliable clamping during cutting. In addition, the rocket duct has high technical requirements on the deformation and depression of the clamping. In particular, the rocket duct also has the characteristics of many specifications, many varieties, and small batches.
我国在火箭起步阶段的早期,因制造业基础薄弱,是采用手工锯来对这些余量进行切除,加工时操作者采用划线法对切割位置进行划线,然后用锯子将其锯断,锯切时通常采用台虎钳进行夹紧导管,必要时会在导管上垫一些布条、砂布、木条等,以减少对导管的损伤,锯断后采用锉刀将其端面锉削平整。该工艺在部分场合至今仍然在使用。例如《火箭推进/Journal
of Rocket Propulsion》2012年05期中的《长征系列液体火箭发动机导管锉修技术》一文中详细说明了导管锉修技术方法。In the early stage of rocket start-up in my country, due to the weak manufacturing foundation, manual saws were used to cut off these allowances. During processing, the operator used the scribing method to scribe the cutting position, and then saw it with a saw. When cutting, a bench vise is usually used to clamp the catheter. If necessary, some cloth strips, emery cloths, wooden strips, etc. will be placed on the catheter to reduce the damage to the catheter. After sawing, a file is used to file the end surface flat. This process is still in use in some occasions. For example, Rocket Propulsion/Journal
The article "The Long March Series Liquid Rocket Engine Catheter Filing Technology" in the 2012 05 issue of Rocket Propulsion describes the catheter filing technology in detail.
随着我国航天产业发展,近年来陆续采用一些切端平口加工设备,这些设备将加工时将导管可靠夹持,然后采用切割锯片对导管进行切割加工,能够整齐地将导管两端多余的部分切断,在切断后再通过平端刀具对导管端面进行平口加工,但是整个加工过程仍然是人工控制为主,主要依靠人的经验,因此导管加工后端面精度较低,经常导致火箭导管在安装时还发现存在安装端面偏差而返修现象,影响火箭制造进度和产品质量。并且,现有技术中,夹持导管的装置通常是采用螺丝固定的,每次更换夹紧装置需要花费不少时间,直接影响火箭的量产。With the development of my country's aerospace industry, some cutting-end and flat-mouth processing equipment have been successively adopted in recent years. These equipment will reliably clamp the catheter during processing, and then use a cutting saw blade to cut the catheter, which can neatly cut off the excess parts at both ends of the catheter. , After cutting, the end face of the duct is processed by a flat-end tool, but the whole processing process is still mainly controlled manually, mainly relying on human experience, so the accuracy of the back surface of the duct processing is low, which often causes the rocket duct to be found during installation. There is a phenomenon of repairing due to deviation of the installation end face, which affects the progress of rocket manufacturing and product quality. Moreover, in the prior art, the device for clamping the guide tube is usually fixed with screws, and it takes a lot of time to replace the clamping device each time, which directly affects the mass production of the rocket.
火箭上有以万计的配件,很多配件之间都有导管连接,其中有不少管路连接安装部位在组装过程中存在偏差,就是导管安装面与原始设计存在积累误差,通常在 1°-3°之间,该偏差角度俗称“马蹄口”。如果不精确加工火箭导管的“马蹄口”,火箭导管安装到火箭上就有安装应力存在,该应力容易加剧导致火箭导管断裂,给火箭带来潜在的致命风险(参见《导弹与航天运载技术/Missiles
and Space Vehicles》2005年01期中的《火箭管路的应力腐蚀及其预防措施》一文)。There are tens of thousands of accessories on the rocket, and many accessories are connected by conduits. Among them, there are many deviations in the installation parts of the pipeline connection during the assembly process, that is, there is an accumulated error between the installation surface of the conduit and the original design, usually within 1°- Between 3°, the deviation angle is commonly known as "the mouth of the horse's hoof". If the "horseshoe mouth" of the rocket duct is not processed accurately, there will be installation stress when the rocket duct is installed on the rocket, which is easy to aggravate and cause the rocket duct to break, bringing potential fatal risks to the rocket (see "Missile and Space Launch Technology/ Missiles
and Space Vehicles, 2005, Issue 01, "Stress Corrosion of Rocket Piping and Its Preventive Measures").
为了解决上述的技术问题,本发明的目的是提供一种航空航天导管余量切除数字化控制系统、方法和设备,采用数字化控制器对各装置进行统一控制,实现导管端部多余工艺余量快速准确切割加工。In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a digital control system, method and equipment for the removal of an aerospace catheter margin, which adopts a digital controller to uniformly control each device, and realizes the excess process margin at the end of the catheter quickly and accurately. cutting process.
为了达到上述的目的,本发明采用了以下的技术方案:In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme:
一种航空航天导管余量切除数字化控制设备,包括机身,所述机身上安装有角度调整装置、切割装置、导管夹持装置和拖板机构,拖板机构上安装有定位装置和平口装置,定位装置和平口装置一前一后设置,拖板机构和导管夹持装置一左一右设置,机身上还设有废料滑槽,废料滑槽位于拖板机构和导管夹持装置之间,切割装置前后进刀,定位装置和平口装置左右进给;所述定位装置包括用于驱动定位块移动的定位驱动器,导管夹持装置包括用于驱动夹持座夹持导管的夹持电机,切割装置包括切割电机和进刀电机,平口装置包括平口电机,拖板机构包括用于驱动定位装置和平口装置进给的进给电机以及用于转换定位装置和平口装置加工位置的转换电机,定位驱动器、夹持电机、切割电机、进刀电机、平口电机、进给电机和转换电机均由数字化控制器控制。A digital control device for the removal of residual ducts in aerospace, comprising a fuselage on which an angle adjustment device, a cutting device, a duct clamping device and a carriage mechanism are installed, and a positioning device and a mouth device are installed on the carriage mechanism , the positioning device and the flat mouth device are arranged in tandem, the carriage mechanism and the conduit clamping device are arranged on the left and the right, and there is also a waste chute on the fuselage, and the waste chute is located between the carriage mechanism and the conduit clamping device. , the cutting device feeds back and forth, the positioning device and the flat mouth device feed left and right; the positioning device includes a positioning driver for driving the positioning block to move, and the catheter clamping device includes a clamping motor for driving the clamping seat to clamp the catheter, The cutting device includes a cutting motor and a feed motor, the flat mouth device includes a flat mouth motor, the carriage mechanism includes a feed motor for driving the positioning device and the feeding of the mouth device, and a conversion motor for converting the processing position of the positioning device and the mouth device, positioning Drives, clamping motors, cutting motors, feed motors, flat motors, feed motors and conversion motors are all controlled by digital controllers.
作为优选,所述数字化控制器为PLC控制器或者CNC控制器;所述数字化控制器连接有触控屏幕和控制台。Preferably, the digital controller is a PLC controller or a CNC controller; the digital controller is connected with a touch screen and a console.
作为优选,导管夹持装置包括第一夹持座、第二夹持座、第三夹持座、第四夹持座和夹持装置基座,第一夹持座和第二夹持座前后相对设置在夹持装置基座上并且两者前后配合夹持导管,第三夹持座和第四夹持座前后相对设置在夹持装置基座上并且两者前后配合夹持导管,第一夹持座和第三夹持座左右间隔设置,第二夹持座和第四夹持座左右间隔设置,第三夹持座和第四夹持座位于夹持装置基座靠近废料滑槽的一侧,夹持装置基座在第三夹持座和第四夹持座之间设有废料滑坡,第一夹持座固定在夹持装置基座上,第二夹持座通过所述夹持电机驱动在夹持装置基座上前后滑动,第三夹持座通过第一夹持气缸驱动在夹持装置基座上前后滑动,第一夹持气缸的移动端与第三夹持座铰接,第四夹持座通过第二夹持气缸驱动在夹持装置基座上前后滑动,第二夹持气缸的移动端与第四夹持座铰接,其中,切割装置在第二夹持座和第四夹持座之间进刀切割。Preferably, the catheter clamping device comprises a first clamping seat, a second clamping seat, a third clamping seat, a fourth clamping seat and a clamping device base. The third clamping seat and the fourth clamping seat are oppositely arranged on the clamping device base in front and back, and the two cooperate to clamp the catheter in front and back. The clamping seat and the third clamping seat are arranged at intervals on the left and right, the second clamping seat and the fourth clamping seat are arranged at intervals on the left and right, and the third clamping seat and the fourth clamping seat are located at the base of the clamping device close to the waste chute. On one side, the base of the clamping device is provided with a waste landslide between the third clamping base and the fourth clamping base, the first clamping base is fixed on the base of the clamping device, and the second clamping base passes through the clamping base. The holding motor is driven to slide back and forth on the base of the clamping device, the third clamping base is driven to slide back and forth on the base of the clamping device by the first clamping cylinder, and the moving end of the first clamping cylinder is hinged with the third clamping base , the fourth clamping base is driven by the second clamping cylinder to slide back and forth on the base of the clamping device, and the moving end of the second clamping cylinder is hinged with the fourth clamping base, wherein the cutting device is between the second clamping base and the fourth clamping base. Feed cutting between the fourth clamping seats.
作为优选,所述第一夹持座、第二夹持座、第三夹持座和第四夹持座上均安装有用于接触夹紧导管的夹具块,夹具块呈半环状,夹具块的内侧面为半圆形的夹持槽,前后相对的两个夹具块配合形成容纳导管端部直线段的夹持孔,夹具块的外侧面上形成有定位凸起,相应地,在夹持座上设有与夹具块的定位凸起相配合的固定卡槽。Preferably, the first clamping seat, the second clamping seat, the third clamping seat and the fourth clamping seat are all mounted with a clamp block for contacting and clamping the catheter, the clamp block is semi-annular, and the clamp block The inner side of the clamp block is a semicircular clamping groove, and the two opposite clamp blocks at the front and rear cooperate to form clamping holes for accommodating the straight section of the end of the catheter, and a positioning protrusion is formed on the outer side of the clamp block. The seat is provided with a fixed slot matched with the positioning protrusion of the clamp block.
作为优选,所述夹持装置基座通过转轴安装在工作台上并且能够转动,第一夹持座和第二夹持座夹持导管后,导管的管端直线段的轴心线与转轴的轴线相交并且相交点位于切割装置的进刀切割面上;转轴与角度编码器传动连接,角度编码器与数字化控制器连接。Preferably, the base of the clamping device is mounted on the worktable through a rotating shaft and can be rotated. After the first clamping seat and the second clamping seat clamp the catheter, the axis line of the straight section of the pipe end of the catheter and the axis of the rotating shaft The axes intersect and the intersecting point is located on the feeding cutting surface of the cutting device; the rotating shaft is connected with the angle encoder in a drive, and the angle encoder is connected with the digital controller.
作为优选,所述角度调整装置包括齿轮,该齿轮与设置在夹持装置基座一侧的弧形齿啮合传动,齿轮由转动驱动装置驱动转动,该弧形齿呈圆弧形并该圆弧形的圆心位于转轴的轴线上;所述转动驱动装置为手轮或者电机;所述夹持装置基座和工作台之间还设有外环件,该外环件位于转轴外侧并通过紧固件固定在工作台上,用于辅助支承夹持装置基座,外环件与夹持装置基座之间设有滚动支承件或光滑耐磨件以便于夹持装置基座转动;所述在外环件上设有弧形限位槽,夹持装置基座上设有能够插设在弧形限位槽内并移动受限的限位柱;机身的工作台上固定有用于限制夹持装置基座转动范围的限位块。Preferably, the angle adjustment device includes a gear, which meshes with an arc-shaped tooth arranged on one side of the base of the clamping device, and the gear is driven to rotate by a rotation driving device. The center of the circle is located on the axis of the rotating shaft; the rotating driving device is a hand wheel or a motor; an outer ring is also provided between the base of the clamping device and the worktable, and the outer ring is located outside the rotating shaft and is tightened by tightening The part is fixed on the worktable to assist in supporting the base of the clamping device, and a rolling bearing or a smooth wear-resistant part is arranged between the outer ring part and the base of the clamping device to facilitate the rotation of the base of the clamping device; The outer ring is provided with an arc-shaped limit groove, and the clamping device base is provided with a limit column that can be inserted into the arc-shaped limit groove and is restricted in movement; The limit block that holds the rotation range of the base of the device.
作为优选,所述切割装置包括切割装置基座、切割电机、机头减速箱、切割锯片和进刀电机,切割装置基座固定在机身上,机头减速箱通过滑轨与切割装置基座滑动连接并通过进刀电机驱动前后移动进刀,机头减速箱的一侧设置切割锯片,切割电机经减速机构后驱动切割锯片进行切割;所述切割锯片为圆锯片、锯条、刀片或者线锯;所述切割电机和进刀电机均为伺服电机,伺服电机上安装有伺服编码器;所述切割锯片的进刀路线呈倾斜向下切割。Preferably, the cutting device includes a cutting device base, a cutting motor, a head reducer, a cutting saw blade and a feed motor, the cutting device base is fixed on the fuselage, and the head reducer is connected to the cutting device base through a sliding rail. The seat is slidably connected and is driven by the feed motor to move the feed back and forth. A cutting saw blade is set on one side of the head reducer, and the cutting motor drives the cutting saw blade to cut after the reduction mechanism; the cutting saw blade is a circular saw blade, a saw blade , blade or wire saw; the cutting motor and the feeding motor are both servo motors, and a servo encoder is installed on the servo motor; the feeding route of the cutting saw blade is inclined downward for cutting.
作为优选,所述拖板机构包括Y向拖板和X向拖板,X向拖板与机身左右滑动连接并由进给电机驱动移动进给,Y向拖板与X向拖板前后滑动连接并由转换电机驱动前后移动,Y向拖板上安装有定位装置和平口装置,定位装置和平口装置前后相邻,并且当Y向拖板前后移动时,定位装置和平口装置能够分别与导管夹持装置的夹持导管位置相对应;所述定位装置包括定位装置基座、定位块和定位驱动器,定位装置基座固定在Y向拖板上,定位块与定位装置基座左右滑动连接并由定位驱动器驱动移动进给;所述定位驱动器为伺服电缸或者由伺服比例阀控制的液压油缸;所述定位块的定位面是能够与导管整个端面接触的定位盘面,或者是一字型定位面;所述平口装置包括平口装置基座、平口电机、和刀具转台,平口装置基座固定在Y向拖板上,刀具转台安装在平口装置基座上并由平口电机驱动旋转,刀具转台上安装有若干平口刀具,刀具转台旋转时带动平口刀具旋转形成平口加工面。Preferably, the carriage mechanism includes a Y-direction carriage and an X-direction carriage, the X-direction carriage is slidably connected to the fuselage left and right and is driven by a feeding motor to move and feed, the Y-direction carriage and the X-direction carriage slide back and forth Connected and driven by the conversion motor to move back and forth, the Y-direction carriage is equipped with a positioning device and a flat mouth device, the positioning device and the flat mouth device are adjacent to each other, and when the Y-direction carriage moves back and forth, the positioning device and the flat mouth device can be respectively connected with the conduit. The positions of the clamping conduits of the clamping device correspond to each other; the positioning device includes a positioning device base, a positioning block and a positioning driver, the positioning device base is fixed on the Y-direction carriage, and the positioning block and the positioning device base are slidably connected left and right and are The positioning driver is driven by a positioning driver to move and feed; the positioning driver is a servo electric cylinder or a hydraulic oil cylinder controlled by a servo proportional valve; the positioning surface of the positioning block is a positioning disk surface that can contact the entire end face of the catheter, or a straight-line positioning The flat mouth device includes a flat mouth device base, a flat mouth motor, and a tool turntable, the flat mouth device base is fixed on the Y-direction carriage, and the tool turntable is installed on the flat mouth device base and is driven to rotate by the flat mouth motor. A number of flat cutting tools are installed, and when the tool turntable rotates, the flat cutting tools are driven to rotate to form a flat cutting surface.
一种航空航天导管余量切除数字化控制系统,采用如上述的一种航空航天导管余量切除数字化控制设备。A digital control system for the removal of an aerospace duct margin is provided, which adopts the above-mentioned digital control device for the removal of an aerospace duct margin.
一种航空航天导管余量切除数字化控制方法,采用如上述的一种航空航天导管余量切除数字化控制设备, 包括如下步骤:A digital control method for the removal of residual space in an aerospace duct, using the above-mentioned digital control device for residual removal in an aerospace duct, comprising the following steps:
1)根据导管管端余量确定定位装置的定位参数,定位驱动器和/或进给电机根据该定位参数驱动定位块到达指定位置;1) Determine the positioning parameters of the positioning device according to the pipe end margin, and the positioning driver and/or the feeding motor drive the positioning block to the designated position according to the positioning parameters;
2)将导管端部与定位块的定位面相抵,并由导管夹持装置夹持固定导管,第三夹持座和第四夹持座夹持导管的废料段,第一夹持座和第二夹持座夹持导管的保留段,定位块复位;2) Abut the end of the catheter against the positioning surface of the positioning block, and clamp and fix the catheter by the catheter clamping device, the third clamping seat and the fourth clamping seat clamp the waste section of the catheter, the first clamping seat and the The second clamping seat clamps the reserved section of the catheter, and the positioning block is reset;
3)根据导管安装面的马蹄口偏差角度,通过角度调整装置转动导管夹持装置及导管至相应角度;3) According to the deviation angle of the horseshoe mouth of the catheter installation surface, rotate the catheter clamping device and the catheter to the corresponding angle through the angle adjustment device;
4)切割装置进刀切割,切割锯片进入第二夹持座和第四夹持座之间将导管余量切除;4) The cutting device feeds the knife for cutting, and the cutting saw blade enters between the second clamping seat and the fourth clamping seat to cut off the excess of the catheter;
5)切割锯片复位,第二夹持座和第四夹持座打开,废料经废料滑槽滑入废料箱内;转换电机驱动Y向拖板将平口装置移动至加工位置,进给电机驱动平口装置进给对导管切口端面进行平口加工;5) The cutting saw blade is reset, the second clamping seat and the fourth clamping seat are opened, and the scrap is slid into the scrap box through the scrap chute; the conversion motor drives the Y-direction carriage to move the flat device to the processing position, and the feed motor drives The flat-mouth device feeds flat-mouth processing on the end face of the conduit incision;
6)平口加工完成后,平口装置复位,第一夹持座和第三夹持座打开,取出导管。6) After the flat mouth processing is completed, the flat mouth device is reset, the first clamping seat and the third clamping seat are opened, and the catheter is taken out.
本发明由于采用了以上的技术方案,采用数字化控制器对各装置进行统一控制,操作者根据各加工需要输入和设定各工艺参数,在自动运行时,设备全自动执行各工艺参数,实现导管端部多余工艺余量快速准确切割加工。通过数字化端部长度定位、可靠夹持、圆锯片切割、数字化控制等功能组合来快速完成导管端部多余工艺余量的切除加工,做到余量长度定位数字化精确控制、可靠的圆弧夹持、圆锯片冷切割工艺,配套的数字化控制器实现数字化控制。Since the present invention adopts the above technical scheme, the digital controller is used to control the various devices uniformly, and the operator inputs and sets each process parameter according to each processing requirement. The excess process allowance at the end is quickly and accurately cut. Through the combination of functions such as digital end length positioning, reliable clamping, circular saw blade cutting, digital control, etc., the removal and processing of excess process allowance at the end of the catheter can be quickly completed, so as to achieve digital accurate control of the allowance length positioning and reliable arc clamp Holding and circular saw blade cold cutting process, and the supporting digital controller realizes digital control.
图1是本发明设备的结构示意图;Fig. 1 is the structural representation of the device of the present invention;
图2是本发明各机构的配合结构示意图;2 is a schematic diagram of the coordination structure of each mechanism of the present invention;
图3是本发明导管夹持装置的结构示意图之一;Fig. 3 is one of the structural representations of the catheter clamping device of the present invention;
图4是本发明导管夹持装置的结构示意图之二;Fig. 4 is the second structural schematic diagram of the catheter clamping device of the present invention;
图5是本发明导管夹持装置的俯视图;5 is a top view of the catheter clamping device of the present invention;
图6是图5的A-A的剖视图;Fig. 6 is the sectional view of A-A of Fig. 5;
图7是本发明导管夹持装置和角度调整装置的结构示意图之一;Fig. 7 is one of the structural representations of the catheter clamping device and the angle adjustment device of the present invention;
图8是本发明导管夹持装置和角度调整装置的结构示意图之二;8 is the second structural schematic diagram of the catheter clamping device and the angle adjustment device of the present invention;
图9是本发明导管夹持装置另一种实施方式的结构示意图;9 is a schematic structural diagram of another embodiment of the catheter clamping device of the present invention;
图10是本发明导管夹持装置中夹具安装结构示意图;10 is a schematic diagram of the fixture installation structure in the catheter clamping device of the present invention;
图11是本发明夹具的结构示意图;Fig. 11 is the structural representation of the fixture of the present invention;
图12是本发明切割装置的结构示意图;Fig. 12 is the structural representation of the cutting device of the present invention;
图13是本发明定位装置和平口装置的结构示意图;Fig. 13 is the structural representation of the positioning device and the mouth device of the present invention;
图14是本发明定位装置实施数字化定位的示意图;14 is a schematic diagram of the positioning device of the present invention implementing digital positioning;
图15是本发明设备的俯视图(未调整角度);Figure 15 is a top view of the device of the present invention (angle is not adjusted);
图16是本发明设备进行平口加工的示意图;Fig. 16 is the schematic diagram that the apparatus of the present invention carries out flushing processing;
图17是本发明设备进行马蹄口平口加工的俯视图;Fig. 17 is the top view that the equipment of the present invention carries out the flat mouth of horseshoe mouth;
其中,1、导管;101、第一夹具块;102、第二夹具块;103、第三夹具块;104、第四夹具块;105、锁紧件;1011、夹具定位槽;1012、圆弧凸起;1013、夹持孔;2、机身;21、废料滑槽;22、工作台;23、外环件;3、角度调整装置;301、手轮;302、齿轮;303、齿轮轴;304、蜗轮;305、指示盘;306、蜗杆;4、废料箱;5、拖板机构;51、进给电机;52、转换电机;53、Y向拖板;54、X向拖板;6、定位装置;61、定位驱动器;62、导向杆;63、定位装置基座;64、定位块;7、平口装置;71、平口装置基座;72、平口电机;73、刀具转台;74、平口刀具;8、切割装置;801、切割装置基座;802、切割电机;803、机头减速箱;804、切割锯片;805、丝杆;806、进刀电机;9、导管夹持装置;901、第一夹持座;902、第二夹持座;903、第三夹持座;904、第四夹持座;905、第一夹持气缸;906、夹持装置基座;907、第二夹持气缸;908、夹持电机;909、第一连杆;910、第二连杆;911、弧形齿;912、角度编码器;913、转轴;914、平面轴承;915、废料滑坡;916、第三夹持气缸;917、夹持座定位槽;918、圆弧槽;919、限位块。101, the first clamp block; 102, the second clamp block; 103, the third clamp block; 104, the fourth clamp block; 105, the locking piece; 1011, the clamp positioning groove; 1012, the arc Protrusion; 1013, clamping hole; 2, body; 21, waste chute; 22, workbench; 23, outer ring; 3, angle adjustment device; 301, hand wheel; 302, gear; 303, gear shaft ;304, worm gear; 305, indicator plate; 306, worm; 4, waste box; 5, carriage mechanism; 51, feed motor; 52, conversion motor; 53, Y-direction carriage; 54, X-direction carriage; 6. Positioning device; 61, Positioning drive; 62, Guide rod; 63, Positioning device base; 64, Positioning block; 7, Flat device; 71, Flat device base; 72, Flat motor; 73, Tool turntable; 74 8, cutting device; 801, cutting device base; 802, cutting motor; 803, head reducer; 804, cutting saw blade; 805, screw rod; 806, feed motor; 9, conduit clamping device; 901, the first clamping seat; 902, the second clamping seat; 903, the third clamping seat; 904, the fourth clamping seat; 905, the first clamping cylinder; 906, the clamping device base; 907, the second clamping cylinder; 908, the clamping motor; 909, the first connecting rod; 910, the second connecting rod; 911, the arc tooth; 912, the angle encoder; 913, the rotating shaft; 914, the plane bearing; 915 , waste landslide; 916, the third clamping cylinder; 917, the positioning groove of the clamping seat; 918, the arc groove; 919, the limit block.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", etc. The orientation or positional relationship shown in the figures is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. Invention limitations.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more, unless otherwise expressly defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例1:Example 1:
如图1和图2所示的一种导管余量切除设备,用于航空航天领域发动机导管等的余量切割加工和平口加工,包括机身2,机身2上安装有角度调整装置3、切割装置8、导管夹持装置9和拖板机构5,拖板机构5上安装有定位装置6和平口装置7,定位装置6和平口装置7一前一后设置,拖板机构5和导管夹持装置9一左一右设置,机身2上还设有废料滑槽21,废料滑槽21位于拖板机构5和导管夹持装置9之间,切割装置8前后进刀,废料滑槽21出口设置用于收集废料的废料箱4。As shown in Fig. 1 and Fig. 2, a duct allowance cutting device is used for the allowance cutting and machining of engine ducts in the aerospace field, etc., and includes a fuselage 2. The fuselage 2 is provided with an angle adjustment device 3, The cutting device 8, the conduit clamping device 9 and the carriage mechanism 5, the carriage mechanism 5 is provided with the positioning device 6 and the mouth device 7, the positioning device 6 and the mouth device 7 are arranged in tandem, the carriage mechanism 5 and the conduit clamp The holding device 9 is arranged on the left and the right, and the machine body 2 is also provided with a waste chute 21. The waste chute 21 is located between the carriage mechanism 5 and the conduit clamping device 9. The cutting device 8 feeds the knife back and forth, and the waste chute 21 The outlet is provided with a waste bin 4 for collecting waste.
本设备采用数字化控制,该数字化控制器包括PLC控制器,PLC控制器设置在电气柜中,PLC控制器还可以连接有触控屏幕和控制台,操作者根据各加工需要输入和设定各工艺参数,在自动运行时,设备全自动执行各工艺参数,实现导管端部多余工艺余量快速准确切割加工。在其他实施方式中,该数字化控制器也可以采用CNC控制器代替。This equipment adopts digital control. The digital controller includes a PLC controller. The PLC controller is set in the electrical cabinet. The PLC controller can also be connected to a touch screen and a console. The operator can input and set each process according to the needs of each processing. parameters, during automatic operation, the equipment automatically executes each process parameter to achieve fast and accurate cutting of excess process allowance at the end of the catheter. In other embodiments, the digital controller can also be replaced by a CNC controller.
因导管在切割时将产生较大的扭力和振动,导管夹持装置用于导管端部定位稳妥后对导管进行可靠的夹持,防止导管在切割过程中产生松动,保障导管切割平稳。如图2至图5所示,导管夹持装置9安装在机身2的工作台22上,导管夹持装置9包括第一夹持座901、第二夹持座902、第三夹持座903、第四夹持座904和夹持装置基座906,第一夹持座901和第二夹持座902前后相对设置在夹持装置基座906上并且两者前后配合夹持导管1,第三夹持座903和第四夹持座904前后相对设置在夹持装置基座906上并且两者前后配合夹持导管1,第一夹持座901和第三夹持座903左右间隔设置,第二夹持座902和第四夹持座904左右间隔设置,第三夹持座903和第四夹持座904位于夹持装置基座906靠近废料滑槽21的一侧,夹持装置基座906在第三夹持座903和第四夹持座904之间设有废料滑坡915,第一夹持座901固定在夹持装置基座906上,第二夹持座902通过夹持电机908驱动在夹持装置基座906上前后滑动,第三夹持座903通过第一夹持气缸905驱动在夹持装置基座906上前后滑动,第一夹持气缸905的移动端与第三夹持座903铰接,第四夹持座904通过第二夹持气缸907驱动在夹持装置基座906上前后滑动,第二夹持气缸907的移动端与第四夹持座904铰接,其中,切割装置8在第一夹持座901和第三夹持座903之间(或者第二夹持座902和第四夹持座904之间)进刀切割。这样,对导管端部的余量废料段和保留直线段均进行可靠夹持,保证切割加工的稳定性和加工精度。并且,导管端部的保留直线段采用动静夹持座配合夹持,固定的第一夹持座作为定位基准,可以准确定位导管在夹持装置基座上的夹持位置,导管端部的余量废料段采用两个夹持气缸驱动夹持,夹持快速方便,灵活适应性好。Since the catheter will generate large torque and vibration during cutting, the catheter clamping device is used to reliably clamp the catheter after the catheter end is positioned securely, to prevent the catheter from loosening during the cutting process, and to ensure the catheter is cut smoothly. As shown in FIGS. 2 to 5 , the catheter clamping device 9 is installed on the worktable 22 of the fuselage 2 , and the catheter clamping device 9 includes a first clamping seat 901 , a second clamping seat 902 and a third clamping seat 903, the fourth clamping seat 904 and the clamping device base 906, the first clamping seat 901 and the second clamping seat 902 are oppositely arranged on the clamping device base 906 in front and back, and the two cooperate with each other to clamp the catheter 1, The third clamping seat 903 and the fourth clamping seat 904 are oppositely arranged on the clamping device base 906 in front and back, and they cooperate with each other to clamp the catheter 1 in front and back. , the second clamping seat 902 and the fourth clamping seat 904 are arranged at intervals on the left and right, the third clamping seat 903 and the fourth clamping seat 904 are located on the side of the clamping device base 906 close to the waste chute 21, the clamping device The base 906 is provided with a waste slide 915 between the third clamping base 903 and the fourth clamping base 904, the first clamping base 901 is fixed on the clamping device base 906, and the second clamping base 902 is clamped by The motor 908 is driven to slide back and forth on the clamping device base 906, and the third clamping base 903 is driven to slide back and forth on the clamping device base 906 by the first clamping cylinder 905. The three clamping bases 903 are hinged, the fourth clamping base 904 is driven by the second clamping cylinder 907 to slide back and forth on the clamping device base 906, and the moving end of the second clamping cylinder 907 is hinged with the fourth clamping base 904, The cutting device 8 feeds and cuts between the first clamping base 901 and the third clamping base 903 (or between the second clamping base 902 and the fourth clamping base 904 ). In this way, both the residual waste section and the reserved straight section at the end of the catheter are reliably clamped, so as to ensure the stability and processing accuracy of the cutting process. In addition, the retained straight section at the end of the catheter is clamped by a dynamic and static clamping seat, and the fixed first clamping seat is used as a positioning reference, which can accurately locate the clamping position of the catheter on the base of the clamping device. The waste section is driven by two clamping cylinders, which is fast and convenient, and has good flexibility and adaptability.
在优选的实施方式中,如图4所示,夹持电机908通过第一连杆909和第二连杆910与第二夹持座902连接,夹持电机908的移动端与第一连杆909的一端铰接,第一连杆909的另一端与夹持装置基座906铰接,第二连杆910的一端与夹持电机908的移动端铰接,第二连杆910的另一端与第二夹持座902铰接。这样,夹持电机通过双连杆结构推动并锁定第二夹持座,不仅可以实现导管的夹紧和/或预夹紧,而且夹持稳定可靠。进一步优选,第一连杆909、第二连杆910和夹持电机908的移动端共用一个铰接轴,以进一步保证夹持锁定可靠和方便组装。In a preferred embodiment, as shown in FIG. 4 , the clamping motor 908 is connected to the second clamping base 902 through the first link 909 and the second link 910 , and the moving end of the clamping motor 908 is connected to the first link One end of 909 is hinged, the other end of the first link 909 is hinged with the clamping device base 906, one end of the second link 910 is hinged with the moving end of the clamping motor 908, and the other end of the second link 910 is hinged with the second link 910. The clamping seat 902 is hinged. In this way, the clamping motor pushes and locks the second clamping seat through the double link structure, which not only can realize the clamping and/or pre-clamping of the catheter, but also the clamping is stable and reliable. Further preferably, the first link 909, the second link 910 and the moving end of the clamping motor 908 share a hinge shaft, so as to further ensure reliable clamping and locking and facilitate assembly.
夹持电机908优选为伺服电缸,这样数字化控制器可以根据不同规格、不同材料的导管和夹持接触面积控制伺服电缸的移动速度和移动位置,以保证夹紧力不对损伤导管,且夹持稳定可靠。在其他实施方式中,夹持电机908也可由气缸替代,以实现快速更换导管,如图9所示,第三夹持气缸916的缸体与夹持装置基座906铰接,第三夹持气缸916的移动端分别与第一连杆909和第二连杆910铰接。The clamping motor 908 is preferably a servo electric cylinder, so that the digital controller can control the moving speed and moving position of the servo electric cylinder according to the catheter of different specifications and materials and the clamping contact area, so as to ensure that the clamping force does not damage the catheter, and the clamping force does not damage the catheter. stable and reliable. In other embodiments, the clamping motor 908 can also be replaced by an air cylinder to realize rapid replacement of the catheter. As shown in FIG. 9 , the cylinder body of the third clamping cylinder 916 is hinged with the clamping device base 906, and the third clamping cylinder The moving ends of 916 are hinged with the first link 909 and the second link 910, respectively.
并且优选,夹持电机908或者第三夹持气缸916的移动端倾斜向下运动实施夹持导管,此时,第一连杆909的上端与夹持电机908或者第三夹持气缸916的移动端铰接,第一连杆909的下端与夹持装置基座906铰接,第二连杆910的上端与第二夹持座902铰接,第二连杆910的下端与夹持电机908或者第三夹持气缸916的移动端铰接。这样的锁紧结构具有更大的锁紧力保证夹持稳固,并且松退和夹持动作快速调整灵活。And preferably, the moving end of the clamping motor 908 or the third clamping cylinder 916 moves obliquely downward to implement the clamping conduit. At this time, the upper end of the first link 909 and the movement of the clamping motor 908 or the third clamping cylinder 916 The ends are hinged, the lower end of the first link 909 is hinged with the clamping device base 906, the upper end of the second link 910 is hinged with the second clamping seat 902, and the lower end of the second link 910 is hinged with the clamping motor 908 or the third The moving end of the clamping cylinder 916 is hinged. Such a locking structure has a larger locking force to ensure stable clamping, and the loosening and clamping actions can be adjusted quickly and flexibly.
如图10和图11所示,为适用不同规格的导管,第一夹持座901、第二夹持座902、第三夹持座903和第四夹持座904上均安装有用于接触夹紧导管1的夹具块,夹具块呈半环状,夹具块的内侧面为半圆形的夹持槽,前后相对的两个夹具块配合形成容纳导管1端部直线段的夹持孔1013,夹具块的外侧面上形成有定位凸起,相应地,在夹持座上设有与夹具块的定位凸起相配合的固定卡槽。本实施例中,第一夹具块101固定在第一夹持座901上,第二夹具块102固定在第二夹持座902上,第三夹具块103固定在第三夹持座903上,第四夹具块104固定在第四夹持座904上,四个夹具块结构相同。As shown in FIG. 10 and FIG. 11 , in order to adapt to different specifications of conduits, the first clamping seat 901 , the second clamping seat 902 , the third clamping seat 903 and the fourth clamping seat 904 are all installed with contact clamps Tighten the clamp block of the catheter 1, the clamp block is in a semi-ring shape, the inner side of the clamp block is a semi-circular clamping groove, and the two front and rear opposite clamp blocks cooperate to form a clamping hole 1013 for accommodating the straight section of the end of the catheter 1, Positioning protrusions are formed on the outer surface of the clamp block, and correspondingly, the clamping seat is provided with a fixing slot matched with the positioning protrusions of the clamp block. In this embodiment, the first clamping block 101 is fixed on the first clamping base 901 , the second clamping block 102 is fixed on the second clamping base 902 , and the third clamping block 103 is fixed on the third clamping base 903 . The fourth clamp block 104 is fixed on the fourth clamp base 904, and the four clamp blocks have the same structure.
如图10所示,本实施例中,所述定位凸起为圆弧凸起1012,相对应地,所述固定卡槽为圆弧槽918,夹具块上设有夹具定位槽1011,夹持座上设有与夹具定位槽1011连通的夹持座定位槽917,锁紧件105穿过夹具定位槽1011和夹持座定位槽917并通过紧固件锁紧固定在夹持座上。这样,在夹持座上设置一个统一的外圆弧定位安装基准,呈半圆状,夹具块的外圆弧就安装在该基准上,夹具块的内侧圆弧分别按照导管的外径规格进行设计,就实现了多种导管夹持夹具统一安装,采用半圆弧形结构具有较好的定心准确度,有助于提高加工精度,并且仅通过一个锁紧件即可准确定位并锁紧固定夹具块,方便快速安装和拆卸,能够实现多规格小批量火箭导管端部余量切除快速换型。As shown in FIG. 10 , in this embodiment, the positioning protrusion is a circular arc protrusion 1012 , and correspondingly, the fixing slot is a circular arc groove 918 , and a fixture positioning groove 1011 is provided on the clamp block for clamping The seat is provided with a clamping seat positioning groove 917 that communicates with the clamping seat positioning groove 1011 , and the locking member 105 passes through the clamp positioning groove 1011 and the clamping seat positioning groove 917 and is locked and fixed on the clamping seat by a fastener. In this way, a unified outer arc positioning and installation reference is set on the clamping seat, in the shape of a semicircle, the outer arc of the clamp block is installed on this reference, and the inner arc of the clamp block is designed according to the outer diameter of the conduit. , the unified installation of various conduit clamping fixtures is realized. The semi-circular arc structure has better centering accuracy, which helps to improve the machining accuracy, and only one locking piece can accurately locate and lock the fixing fixture. It is convenient and quick to install and disassemble, and it can realize the quick change of the end of the rocket guide tube with multiple specifications and small batches.
在其他实施方式中,作为定位安装基准的定位凸起和固定卡槽也可设计成椭圆、矩形、方形等特殊形状。In other embodiments, the positioning protrusions and the fixing grooves serving as the positioning and installation reference can also be designed into special shapes such as oval, rectangle, square, etc.
进一步优选的实施方式中,夹具定位槽1011设置在夹具块夹持侧的上端面或者下端面下,相应地,夹持座定位槽917也设置在夹持座夹持侧的上端面或者下端面上,夹具定位槽1011和夹持座定位槽917具有相同的燕尾横截面,锁紧件105上开有腰形孔,紧固件穿过该腰形孔与夹持座螺纹连接,当紧固件未锁紧锁紧件105时,锁紧件105能够上下移动插入或者退出夹具定位槽1011以便于快速拆装夹具块,当紧固件锁紧固定时,锁紧件105能够将夹具块快速准确固定在夹持座上,固定不需要螺钉,安装和拆卸均非常方便。In a further preferred embodiment, the clamp positioning groove 1011 is arranged under the upper end face or the lower end face of the clamping side of the clamp block, and correspondingly, the clamping seat positioning groove 917 is also arranged on the upper end face or the lower end face of the clamping side of the clamping seat. On the top, the clamp positioning groove 1011 and the clamping seat positioning groove 917 have the same dovetail cross section, and the locking member 105 has a waist-shaped hole through which the fastener passes through the waist-shaped hole and is threadedly connected to the clamping seat. When the fastener is not locked with the locking member 105, the locking member 105 can be moved up and down to insert or withdraw from the fixture positioning slot 1011 to facilitate the quick disassembly and assembly of the clamp block. It is accurately fixed on the clamping seat, no screws are required for fixing, and the installation and disassembly are very convenient.
如图5至图8所示,夹持装置基座906通过转轴913安装在工作台22上并且能够转动,第一夹持座901和第二夹持座902夹持导管1后,导管1的管端直线段的轴心线与转轴913的轴线相交并且相交点位于切割装置8的进刀切割面上。这样,不仅可以能够实现导管管端部的马蹄口切割加工和马蹄口平口加工,而且方便导管管端部的快速准确定位,保证较高的定位精度、切割加工精度和平口加工精度。As shown in FIG. 5 to FIG. 8 , the clamping device base 906 is mounted on the table 22 through the rotating shaft 913 and can be rotated. After the first clamping seat 901 and the second clamping seat 902 clamp the catheter 1, the The axis line of the straight section of the pipe end intersects with the axis of the rotating shaft 913 , and the intersection point is located on the cutting surface of the cutting device 8 . In this way, not only the horseshoe mouth cutting process and the horseshoe mouth flat mouth processing of the end of the catheter tube can be realized, but also the quick and accurate positioning of the end of the catheter tube can be facilitated, and high positioning accuracy, cutting machining accuracy and flat mouth machining accuracy can be ensured.
如图6所示,在优选的实施方式中,夹持装置基座906通过平面轴承914支承在工作台22上并通过转轴913实现定心转动,转轴913上端插入夹持装置基座906底部的固定孔内并通过紧固件锁紧固定,转轴913下部通过齿轮与安装在工作台22上的角度编码器912啮合传动。这样,通过角度编码器912可以将夹持装置基座906的角度转动信息传输至数字化控制器,将“马蹄口”调整角度通过数值直接显示在操作屏幕上,便于操作者操控。As shown in FIG. 6 , in the preferred embodiment, the clamping device base 906 is supported on the worktable 22 through a plane bearing 914 and rotates centered by a rotating shaft 913 , and the upper end of the rotating shaft 913 is inserted into the bottom of the clamping device base 906 . The lower part of the rotating shaft 913 is engaged with the angle encoder 912 installed on the worktable 22 through gears to be locked and fixed in the fixing hole. In this way, the angle rotation information of the clamping device base 906 can be transmitted to the digital controller through the angle encoder 912, and the adjustment angle of the “horseshoe mouth” can be directly displayed on the operation screen through numerical values, which is convenient for the operator to control.
如图7和图8所示,本实施例中,角度调整装置3包括齿轮302,该齿轮302与设置在夹持装置基座906一侧的弧形齿911啮合传动,齿轮302由转动驱动装置驱动转动,该弧形齿911呈圆弧形并该圆弧形的圆心位于转轴913的轴线上。本实施例中,弧形齿911为固定在夹持装置基座906上的圆弧形齿条。所述转动驱动装置为手轮301,齿轮302固定或一体成型在齿轮轴303上,齿轮轴303上固定有蜗轮304,蜗轮304与蜗杆306啮合传动,手轮301带动蜗杆306转动进而驱动齿轮302转动夹持装置基座906,工作台22上安装有用于指示转动角度的指示盘305。在其他实施方式中,所述转动驱动装置也可以是电机,该电机可以与上述蜗杆连接,也可以通过减速机构与齿轮302或转轴913传动连接,该电机可以是步进电机、伺服电机或者自带减速机构的电机。在其他实施方式中,角度编码器912也可以通过万向节与转轴913连接。该装置在调节角度时是沿着水平面方向进行的,调整后具备锁紧功能,水平方向方向角度调整合适后进行锁紧,不会影响其他方向角度的变化。水平方向的角度调节量将被实时显示在控制屏幕上,便于操作者掌握。As shown in FIG. 7 and FIG. 8 , in this embodiment, the angle adjustment device 3 includes a gear 302 , the gear 302 is engaged with the arc-shaped teeth 911 provided on one side of the clamping device base 906 for transmission, and the gear 302 is driven by the rotation driving device When driven to rotate, the arc tooth 911 is in the shape of a circular arc and the center of the circular arc is located on the axis of the rotating shaft 913 . In this embodiment, the arc-shaped teeth 911 are circular arc-shaped racks fixed on the base 906 of the clamping device. The rotation driving device is a hand wheel 301 , a gear 302 is fixed or integrally formed on the gear shaft 303 , a worm gear 304 is fixed on the gear shaft 303 , the worm gear 304 meshes with the worm 306 for transmission, and the hand wheel 301 drives the worm 306 to rotate and then drives the gear 302 The clamping device base 906 is rotated, and an indicator plate 305 for indicating the rotation angle is mounted on the table 22 . In other embodiments, the rotational driving device can also be a motor, which can be connected to the above-mentioned worm, or can be drive-connected to the gear 302 or the rotating shaft 913 through a deceleration mechanism, and the motor can be a stepping motor, a servo motor, or an automatic motor. Motor with reduction gear. In other embodiments, the angle encoder 912 may also be connected to the rotating shaft 913 through a universal joint. The device adjusts the angle along the direction of the horizontal plane. After adjustment, it has a locking function. After the angle in the horizontal direction is properly adjusted, it is locked without affecting the changes in other directions. The angle adjustment amount in the horizontal direction will be displayed on the control screen in real time, which is convenient for the operator to grasp.
在优选的实施方式中,夹持装置基座906和工作台22之间还设有外环件23,该外环件23位于转轴913外侧并通过紧固件固定在工作台22上,用于辅助支承夹持装置基座906,外环件23与夹持装置基座906之间设有滚动支承件(如滚珠滚轮)或光滑耐磨件以便于夹持装置基座906转动。进一步优选在外环件23上设有弧形限位槽231,夹持装置基座906上设有能够插设在弧形限位槽231内并移动受限的限位柱。此外,如图5所示,还可以在工作台22上固定限位块919以限制夹持装置基座906的转动范围。In a preferred embodiment, an outer ring member 23 is further provided between the clamping device base 906 and the worktable 22, and the outer ring member 23 is located outside the rotating shaft 913 and is fixed on the worktable 22 by fasteners for use in The clamping device base 906 is auxiliary supported, and a rolling bearing (such as a ball roller) or a smooth wear-resistant member is provided between the outer ring member 23 and the clamping device base 906 to facilitate the rotation of the clamping device base 906 . Further preferably, the outer ring member 23 is provided with an arc-shaped limiting groove 231 , and the clamping device base 906 is provided with a limiting column that can be inserted into the arc-shaped limiting groove 231 and has limited movement. In addition, as shown in FIG. 5 , a limit block 919 can also be fixed on the worktable 22 to limit the rotation range of the clamping device base 906 .
在收到数字化控制器的锯片速度、进给速度等加工工艺参数后,切割装置按照各工艺参数要求,实现准确的运动,保障导管在切割时得到最佳的工艺参数。如图12所示,切割装置8包括切割装置基座801、切割电机802、机头减速箱803、切割锯片804和进刀电机806,切割装置基座801固定在机身2上,机头减速箱803通过滑轨与切割装置基座801滑动连接并通过进刀电机806驱动前后移动进刀,机头减速箱803的一侧设置切割锯片804,切割电机802经减速机构后驱动切割锯片804进行切割。After receiving the processing parameters such as saw blade speed and feed speed from the digital controller, the cutting device realizes accurate movement according to the requirements of each process parameter, ensuring that the catheter can obtain the best process parameters during cutting. As shown in FIG. 12 , the cutting device 8 includes a cutting device base 801, a cutting motor 802, a head reducer 803, a cutting saw blade 804 and a feed motor 806. The cutting device base 801 is fixed on the body 2, and the head The reduction box 803 is slidably connected with the cutting device base 801 through the sliding rail, and is driven by the feed motor 806 to move the cutting blade forward and backward. A cutting saw blade 804 is provided on one side of the head reduction box 803, and the cutting motor 802 drives the cutting saw through the reduction mechanism. Sheet 804 is cut.
本实施例中,所述切割锯片804为圆锯片,在其他实施方式中,切割锯片804还可以是锯条、刀片或者线锯等切割工具。进刀电机806为伺服电机,通过丝杆805驱动机头减速箱803移动。在优选实施方式中,切割电机802和进刀电机806均为伺服电机,伺服电机上安装有伺服编码器,这样可以通过数字化控制器,根据导管材料规格准确控制进刀速度、进刀位置和切割转速等。In this embodiment, the cutting saw blade 804 is a circular saw blade. In other embodiments, the cutting saw blade 804 may also be a cutting tool such as a saw blade, a blade, or a wire saw. The feed motor 806 is a servo motor, and the head reduction box 803 is driven to move by the screw rod 805 . In a preferred embodiment, the cutting motor 802 and the feeding motor 806 are both servo motors, and a servo encoder is installed on the servo motors, so that the feeding speed, feeding position and cutting can be accurately controlled by the digital controller according to the specifications of the catheter material. speed etc.
为了在切割导管余量时能够直接将需要实现的“马蹄口”一次切割到位,免去传统“马蹄口”加工时繁琐的加工工艺,优选的实施方式是,上述夹持装置基座906上转轴913的轴线位于切割锯片804的进刀切割面上,所述进刀切割面是指切割完成后导管切口平面。对管件切口进行平口加工时,平口装置7的平口加工面与切割装置8的进刀切割面平行,或者说,切割锯片804的进刀路线与平口刀具的进给路线垂直。In order to directly cut the "horse's hoof" to be realized at one time when cutting the excess of the catheter, and avoid the cumbersome processing technology in the traditional "horse's hoof" processing, the preferred embodiment is that the above-mentioned clamping device base 906 upper rotating shaft The axis of 913 is located on the cutting surface of the cutting saw blade 804, and the cutting surface of the cutting blade refers to the plane of the incision of the catheter after the cutting is completed. When flushing the pipe incision, the flushing surface of the flushing device 7 is parallel to the feeding cutting surface of the cutting device 8, or in other words, the feeding route of the cutting saw blade 804 is perpendicular to the feeding route of the flushing tool.
本实施例中,切割锯片804的进刀路线呈倾斜向下切割,这样与导管夹持装置9错位设置避免两个装置相互干扰,并且有助于减少切割振动对导管夹持装置9夹持导管1的影响,保证切割精度。In this embodiment, the feeding path of the cutting saw blade 804 is inclined downward to cut, so that the dislocation with the pipe clamping device 9 prevents the two devices from interfering with each other, and helps to reduce the cutting vibration for clamping the pipe clamping device 9 The influence of the catheter 1 ensures the cutting accuracy.
如图2和图13所示,拖板机构5包括Y向拖板53和X向拖板54,X向拖板54与机身2左右滑动连接并由进给电机51驱动移动进给,Y向拖板53与X向拖板54前后滑动连接并由转换电机52驱动前后移动,Y向拖板53上安装有定位装置6和平口装置7,定位装置6和平口装置7前后相邻,并且当Y向拖板53前后移动时,定位装置6和平口装置7能够分别与导管夹持装置9的夹持导管1位置相对应。As shown in FIG. 2 and FIG. 13 , the carriage mechanism 5 includes a Y-direction carriage 53 and an X-direction carriage 54 . The X-direction carriage 54 is slidably connected to the body 2 left and right and is driven by the feeding motor 51 to move and feed. Towards the carriage 53 and the X to the carriage 54 are slidably connected back and forth and are driven by the conversion motor 52 to move back and forth, the Y to the carriage 53 is provided with a positioning device 6 and a flat mouth device 7, and the positioning device 6 and the flat mouth device 7 are adjacent to each other front and rear, and When the Y-direction carriage 53 moves back and forth, the positioning device 6 and the opening device 7 can respectively correspond to the positions of the catheter clamping device 9 for clamping the catheter 1 .
在收到数字化控制器传来的定位参数后,定位装置的伺服电机驱动定位装置根据定位参数进行定位,实现导管端部长度定位数字化控制并具备精准性。如图13所示,本实例中,定位装置6包括定位装置基座63、定位块64和定位驱动器61,定位装置基座63固定在Y向拖板53上,定位块64与定位装置基座63左右滑动连接并由定位驱动器61驱动移动进给。优选的实施方式中,定位驱动器61为伺服电缸,定位块64固定在伺服电缸的移动端上,定位块64靠近导管夹持装置9的一侧为定位面,该定位面与切割装置8的进刀切割面平行,也与平口装置7的平口加工面平行,这样数字化控制器能够准确控制定位块64的停留位置,定位块64移动的位置也可以被实时显示在控制屏幕上,便于操作者掌握。在其他实施方式中,定位驱动器61也可以是由伺服比例阀控制的液压油缸。After receiving the positioning parameters from the digital controller, the servo motor of the positioning device drives the positioning device to position according to the positioning parameters, so as to realize the digital control of the length of the catheter end with accuracy. As shown in FIG. 13 , in this example, the positioning device 6 includes a positioning device base 63 , a positioning block 64 and a positioning driver 61 . The positioning device base 63 is fixed on the Y-direction carriage 53 , and the positioning block 64 is connected to the positioning device base. 63 is slidably connected left and right and is driven by the positioning driver 61 to move and feed. In a preferred embodiment, the positioning driver 61 is a servo electric cylinder, and the positioning block 64 is fixed on the moving end of the servo electric cylinder. In this way, the digital controller can accurately control the stop position of the positioning block 64, and the moving position of the positioning block 64 can also be displayed on the control screen in real time, which is convenient for operation. master. In other embodiments, the positioning driver 61 may also be a hydraulic cylinder controlled by a servo proportional valve.
优选的实施方式中,定位块64通过导向杆62与定位装置基座63滑动连接,这样导向杆62和伺服电缸的活塞杆配合增加了定位块64的定位稳定性。In a preferred embodiment, the positioning block 64 is slidably connected to the positioning device base 63 through the guide rod 62 , so that the cooperation between the guide rod 62 and the piston rod of the servo electric cylinder increases the positioning stability of the positioning block 64 .
优选的实施方式中,定位块64的定位面可以是能够与导管整个端面接触的定位盘面,也可以是一字型定位面,即与导管接触的面可以根据需要将圆形平面设计为一字刀口形状面,减少与导管的接触面积。In a preferred embodiment, the positioning surface of the positioning block 64 may be a positioning disc surface that can contact the entire end face of the catheter, or may be a straight-line positioning surface, that is, the surface in contact with the catheter can be designed as a circular plane as required. The knife-edge shape surface reduces the contact area with the catheter.
导管在切割后的端面粗糙度很差,平口装置用在导管切割后将导管端部管口进行切削加工,以实现导管的管端光滑平整。如图13所示,平口装置7包括平口装置基座71、平口电机72、和刀具转台73,平口装置基座71固定在Y向拖板53上,刀具转台73安装在平口装置基座71上并由平口电机72驱动旋转,刀具转台73上安装有若干平口刀具74,刀具转台73旋转时带动平口刀具74旋转形成平口加工面,该平口加工面与切割装置8的进刀切割面平行,也与定位装置6的定位面平行。The roughness of the end surface of the catheter after cutting is very poor, and the flat mouth device is used to cut the nozzle at the end of the catheter after the catheter is cut, so as to realize the smooth and flat end of the catheter. As shown in FIG. 13 , the flushing device 7 includes a flushing device base 71 , a flushing motor 72 , and a tool turntable 73 , the flushing device base 71 is fixed on the Y-direction carriage 53 , and the tool turntable 73 is mounted on the flushing device base 71 . And driven by the flat-mouth motor 72 to rotate, a number of flat-mouthed cutters 74 are installed on the tool turntable 73. When the tool turntable 73 rotates, it drives the flat-mouthed cutter 74 to rotate to form a flat-mouthed machining surface. It is parallel to the positioning surface of the positioning device 6 .
本实施例中,平口装置7通过进给电机51驱动实施进给;定位装置6可以通过进给电机51驱动实施进给,也可以通过定位驱动器61实施进给,还可以通过两者混合驱动实施进给。在其他实施方式中,还可以设置钢丝刷对导管端口进行清理以使其更加光滑平整,提高焊接质量。In this embodiment, the flat mouth device 7 is driven by the feeding motor 51 to implement the feeding; the positioning device 6 can be driven by the feeding motor 51 to implement the feeding, and can also be implemented by the positioning driver 61. feed. In other embodiments, a wire brush can also be provided to clean the catheter port to make it smoother and smoother, thereby improving the welding quality.
上述导管余量切除设备的导管余量切除方法,包括如下步骤:The above-mentioned method for removing the remaining portion of the catheter of the device for removing the remaining portion of the catheter comprises the following steps:
1)根据导管1管端余量确定定位装置6的定位参数,定位驱动器61和/或进给电机51根据该定位参数驱动定位块64到达指定位置;1) Determine the positioning parameters of the positioning device 6 according to the pipe end margin of the catheter 1, and the positioning driver 61 and/or the feeding motor 51 drive the positioning block 64 to the designated position according to the positioning parameters;
2)如图14所示,将导管1端部与定位块64的定位面相抵,并由导管夹持装置9夹持固定导管1,第三夹持座903和第四夹持座904夹持导管1的废料段,第一夹持座901和第二夹持座902夹持导管1的保留段,定位块64复位;2) As shown in Figure 14, the end of the catheter 1 is abutted against the positioning surface of the positioning block 64, and the catheter 1 is clamped and fixed by the catheter clamping device 9, and the third clamping seat 903 and the fourth clamping seat 904 are clamped. The waste section of the catheter 1, the first clamping seat 901 and the second clamping seat 902 clamp the retained section of the catheter 1, and the positioning block 64 is reset;
3)如图15所示,切割装置8进刀切割,切割锯片804进入第二夹持座902和第四夹持座904之间将导管1余量切除;3) As shown in FIG. 15 , the cutting device 8 advances the knife to cut, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut off the remainder of the catheter 1;
4)切割锯片804复位,第二夹持座902和第四夹持座904打开,废料经废料滑槽21滑入废料箱4内;转换电机52驱动Y向拖板53将平口装置7移动至加工位置,进给电机51驱动平口装置7进给对导管1切口端面进行平口加工,如图16所示;4) The cutting saw blade 804 is reset, the second clamping seat 902 and the fourth clamping seat 904 are opened, and the scrap is slid into the scrap box 4 through the scrap chute 21; the conversion motor 52 drives the Y-direction carriage 53 to move the flat mouth device 7 To the processing position, the feeding motor 51 drives the flushing device 7 to feed and perform flushing processing on the cut end face of the catheter 1, as shown in Figure 16;
5)平口加工完成后,平口装置7复位,第一夹持座901和第三夹持座903打开,取出导管1。5) After the flushing process is completed, the flushing device 7 is reset, the first clamping seat 901 and the third clamping seat 903 are opened, and the catheter 1 is taken out.
上述步骤1)中,关于如何获取导管在弯管加工完成后的余量定位参数,可以参考公开号为CN
108074277A专利文献公开的弯管测量和余量定位方法,其步骤为:借助于激光跟踪仪和靶标进行多传感器的全局标定,将多传感器坐标系统一到全局坐标系;多个传感器严格同步采集弯管图像,边缘检测以及形态学细化得到弯管的中心线,借助于双向极线匹配算法进行中心线三维重建;将中心线离散为空间点云,计算控制点、直线段端点以及弧线段圆弧中心点,利用中心线作为引导线进行三维造型;最后利用最近点迭代法匹配设计模型和测量模型,计算余量位置,获得余量定位参数。In the above step 1), for how to obtain the residual positioning parameters of the catheter after the bending process is completed, you can refer to the publication number CN
108074277A patent document discloses a method for measuring and locating a bend pipe, the steps of which are: by means of a laser tracker and a target to perform global calibration of multi-sensors, and convert the multi-sensor coordinate system to the global coordinate system; Pipe image, edge detection and morphological refinement are used to obtain the center line of the elbow, and the center line is 3D reconstructed by means of bidirectional polar line matching algorithm; the center line is discretized into a spatial point cloud, and the control points, straight line segment endpoints and arc segments are calculated. The arc center point, using the center line as a guide line for 3D modeling; finally, using the closest point iterative method to match the design model and the measurement model, calculate the margin position, and obtain the margin positioning parameters.
上述步骤2)和步骤5)中,采用机器人、机械手或者人工移送导管1。In the above steps 2) and 5), a robot, a manipulator or manual transfer of the catheter 1 is used.
上述导管余量切除设备进行马蹄口切割的方法,包括如下步骤:The method for cutting the mouth of the horseshoe by the above-mentioned catheter margin cutting device comprises the following steps:
1)根据导管1管端余量确定定位装置6的定位参数,定位驱动器61和/或进给电机51根据该定位参数驱动定位块64到达指定位置;1) Determine the positioning parameters of the positioning device 6 according to the pipe end margin of the catheter 1, and the positioning driver 61 and/or the feeding motor 51 drive the positioning block 64 to the designated position according to the positioning parameters;
2)将导管1端部与定位块64的定位面相抵,并由导管夹持装置9夹持固定导管1,第三夹持座903和第四夹持座904夹持导管1的废料段,第一夹持座901和第二夹持座902夹持导管1的保留段,定位块64复位;2) Abut the end of the catheter 1 against the positioning surface of the positioning block 64, and clamp and fix the catheter 1 by the catheter clamping device 9. The third clamping seat 903 and the fourth clamping seat 904 clamp the waste segment of the catheter 1. The first clamping seat 901 and the second clamping seat 902 clamp the reserved section of the catheter 1, and the positioning block 64 is reset;
3)根据导管1安装面的马蹄口偏差角度,通过角度调整装置3转动导管夹持装置9及导管1至相应角度;3) According to the deviation angle of the horseshoe mouth of the installation surface of the catheter 1, rotate the catheter clamping device 9 and the catheter 1 to the corresponding angle through the angle adjustment device 3;
4)切割装置8进刀切割,切割锯片804进入第二夹持座902和第四夹持座904之间将导管1余量切除;4) The cutting device 8 feeds and cuts, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut off the remainder of the catheter 1;
5)切割锯片804复位,第二夹持座902和第四夹持座904打开,废料经废料滑槽21滑入废料箱4内;转换电机52驱动Y向拖板53将平口装置7移动至加工位置,进给电机51驱动平口装置7进给对导管1切口端面进行平口加工,如图17所示;5) The cutting saw blade 804 is reset, the second clamping seat 902 and the fourth clamping seat 904 are opened, and the scrap is slid into the scrap box 4 through the scrap chute 21; the conversion motor 52 drives the Y-direction carriage 53 to move the flat mouth device 7 To the processing position, the feeding motor 51 drives the flushing device 7 to feed and perform flushing processing on the cut end face of the catheter 1, as shown in Figure 17;
6)平口加工完成后,平口装置7复位,第一夹持座901和第三夹持座903打开,取出导管1。6) After the flushing process is completed, the flushing device 7 is reset, the first clamping seat 901 and the third clamping seat 903 are opened, and the catheter 1 is taken out.
上述步骤2)中,可通过人工标记定位或者机械手/机器人调整好待加工导管1沿其管端直线段的轴线转动的角度,以此确保本设备对导管1管端进行马蹄口加工时仅需调整导管1的水平偏摆角度即可。In the above step 2), the angle of rotation of the catheter 1 to be processed along the axis of the straight section of the pipe end can be adjusted by manual marking and positioning or the manipulator/robot, so as to ensure that the equipment only needs The horizontal deflection angle of the catheter 1 can be adjusted.
实施例2:Example 2:
一种管件切割设备,包括机身2,机身2上安装有角度调整装置3、切割装置8、导管夹持装置9和拖板机构5,拖板机构5上安装有定位装置6,定位装置6和导管夹持装置9左右相对设置,切割装置8前后进刀。与实施例1的不同仅在于:没有设置平口装置7,仅实施导管切割功能,各装置位置布置、具体结构及各种实施方式均与实施例1相同。A pipe fitting cutting equipment, comprising a body 2, an angle adjustment device 3, a cutting device 8, a conduit clamping device 9 and a carriage mechanism 5 are installed on the body 2, and a positioning device 6 is installed on the carriage mechanism 5, and the positioning device 6 and the catheter clamping device 9 are arranged opposite to left and right, and the cutting device 8 feeds back and forth. The only difference from Example 1 is that the flat mouth device 7 is not provided, and only the catheter cutting function is performed.
上述管件切割设备的切割方法,包括如下步骤:The cutting method of the above-mentioned pipe fitting cutting equipment comprises the following steps:
1)定位驱动器61和/或进给电机51根据待切割导管1的定位参数驱动定位块64到达指定位置;1) The positioning driver 61 and/or the feeding motor 51 drives the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be cut;
2)将导管1端部与定位块64的定位面相抵,并由导管夹持装置9夹持固定导管1,第三夹持座903和第四夹持座904夹持导管1的一边,第一夹持座901和第二夹持座902夹持导管1的另一边,定位块64复位;2) Abut the end of the catheter 1 against the positioning surface of the positioning block 64, and clamp and fix the catheter 1 by the catheter clamping device 9. The third clamping seat 903 and the fourth clamping seat 904 clamp one side of the catheter 1. A clamping seat 901 and a second clamping seat 902 clamp the other side of the catheter 1, and the positioning block 64 is reset;
3)切割装置8进刀,切割锯片804进入第二夹持座902和第四夹持座904之间切割导管1;3) The cutting device 8 feeds the knife, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut the conduit 1;
4)切割完成后,切割锯片804复位,导管夹持装置9松开,取出导管1。4) After the cutting is completed, the cutting saw blade 804 is reset, the catheter clamping device 9 is released, and the catheter 1 is taken out.
上述管件切割设备进行马蹄口切割的方法,包括如下步骤:The method for cutting a horseshoe mouth by the above-mentioned pipe fitting cutting equipment comprises the following steps:
1)定位驱动器61和/或进给电机51根据待切割导管1的定位参数驱动定位块64到达指定位置;1) The positioning driver 61 and/or the feeding motor 51 drives the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be cut;
2)将导管1端部与定位块64的定位面相抵,并由导管夹持装置9夹持固定导管1,第三夹持座903和第四夹持座904夹持导管1的一边,第一夹持座901和第二夹持座902夹持导管1的另一边,定位块64复位;2) Abut the end of the catheter 1 against the positioning surface of the positioning block 64, and clamp and fix the catheter 1 by the catheter clamping device 9. The third clamping seat 903 and the fourth clamping seat 904 clamp one side of the catheter 1. A clamping seat 901 and a second clamping seat 902 clamp the other side of the catheter 1, and the positioning block 64 is reset;
3)根据导管1安装面的马蹄口偏差角度,通过角度调整装置3转动导管夹持装置9及导管1至相应角度;3) According to the deviation angle of the horseshoe mouth of the installation surface of the catheter 1, rotate the catheter clamping device 9 and the catheter 1 to the corresponding angle through the angle adjustment device 3;
4)切割装置8进刀,切割锯片804进入第二夹持座902和第四夹持座904之间切割导管1;4) The cutting device 8 feeds the knife, and the cutting saw blade 804 enters between the second clamping seat 902 and the fourth clamping seat 904 to cut the conduit 1;
5)切割完成后,切割锯片804复位,导管夹持装置9松开,取出导管1。5) After the cutting is completed, the cutting saw blade 804 is reset, the catheter clamping device 9 is released, and the catheter 1 is taken out.
实施例3:Example 3:
一种管件平口设备,包括机身2,机身2上安装有角度调整装置3、导管夹持装置9和拖板机构5,拖板机构5上安装有定位装置6和平口装置7,定位装置6和导管夹持装置9左右相对设置,平口装置7左右移动进刀。与实施例1的不同仅在于:没有设置切割装置8,仅实施导管管口端面平口加工,各装置位置布置、具体结构及各种实施方式均与实施例1相同。A pipe fitting flat mouth equipment, comprising a body 2, an angle adjustment device 3, a conduit clamping device 9 and a carriage mechanism 5 are installed on the body 2, and a positioning device 6 and a flat mouth device 7 are installed on the carriage mechanism 5. The positioning device 6 and the catheter clamping device 9 are arranged opposite to left and right, and the flat mouth device 7 moves left and right to feed the knife. The only difference from Example 1 is that the cutting device 8 is not provided, and only the end face of the catheter nozzle is flushed.
上述管件平口设备的平口加工方法,包括如下步骤:The flat-mouth processing method of the above-mentioned pipe fitting flat-mouth equipment comprises the following steps:
1)定位驱动器61和/或进给电机51根据待加工导管1的定位参数驱动定位块64到达指定位置;1) The positioning driver 61 and/or the feeding motor 51 drive the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be processed;
2)将导管1端部与定位块64的定位面相抵,并由导管夹持装置9中的第一夹持座901和第二夹持座902夹持固定导管1,定位块64复位;2) Abut the end of the catheter 1 against the positioning surface of the positioning block 64, and clamp and fix the catheter 1 by the first clamping seat 901 and the second clamping seat 902 in the catheter clamping device 9, and the positioning block 64 is reset;
3)转换电机52驱动Y向拖板53将平口装置7移动至加工位置,平口电机72驱动刀具转台73转动,进给电机51驱动平口装置7进给对导管1管口端面进行平口加工;3) The conversion motor 52 drives the Y-direction carriage 53 to move the flushing device 7 to the processing position, the flushing motor 72 drives the tool turntable 73 to rotate, and the feed motor 51 drives the flushing device 7 to feed and perform flush machining on the end face of the nozzle of the conduit 1;
4)平口加工完成后,平口装置7复位,第一夹持座901和第三夹持座903打开,取出导管1。4) After the flushing process is completed, the flushing device 7 is reset, the first clamping seat 901 and the third clamping seat 903 are opened, and the catheter 1 is taken out.
上述管件平口设备进行马蹄口平口加工的方法,包括如下步骤:The method for processing the flat mouth of the horseshoe mouth by the above-mentioned pipe fitting flat mouth equipment comprises the following steps:
1)定位驱动器61和/或进给电机51根据待加工导管1的定位参数驱动定位块64到达指定位置;1) The positioning driver 61 and/or the feeding motor 51 drive the positioning block 64 to the designated position according to the positioning parameters of the catheter 1 to be processed;
2)将导管1端部与定位块64的定位面相抵,并由导管夹持装置9中的第一夹持座901和第二夹持座902夹持固定导管1,定位块64复位;2) Abut the end of the catheter 1 against the positioning surface of the positioning block 64, and clamp and fix the catheter 1 by the first clamping seat 901 and the second clamping seat 902 in the catheter clamping device 9, and the positioning block 64 is reset;
3)根据导管1马蹄口偏差角度,通过角度调整装置3转动导管夹持装置9及导管1至相应角度;3) According to the deviation angle of the horseshoe mouth of the catheter 1, rotate the catheter clamping device 9 and the catheter 1 to the corresponding angle through the angle adjustment device 3;
4)转换电机52驱动Y向拖板53将平口装置7移动至加工位置,进给电机51驱动平口装置7进给对导管1马蹄口端面进行平口加工;4) The conversion motor 52 drives the Y-direction carriage 53 to move the flushing device 7 to the processing position, and the feeding motor 51 drives the flushing device 7 to feed and perform flushing processing on the end face of the horseshoe mouth of the catheter 1;
5)平口加工完成后,平口装置7复位,第一夹持座901和第三夹持座903打开,取出导管1。5) After the flushing process is completed, the flushing device 7 is reset, the first clamping seat 901 and the third clamping seat 903 are opened, and the catheter 1 is taken out.
说明书、所附权利要求和附图中所描述的所有特征,无论单独还是它们的任意组合,都是本发明的重要特征。All the features described in the description, the appended claims and the drawings, alone or in any combination, are essential features of the invention.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“一种实施方式”、“具体实施方式”、“其他实施方式”、 “示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例、实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,上述描述的具体特征、结构、材料或者特点也可以在任何的一个或多个实施例、实施方式或示例中以合适的方式结合。本发明记载的技术方案也包括上述描述的任意一个或多个具体特征、结构、材料或者特点以单独或者组合的方式形成的技术方案。In the description of this specification, reference is made to the terms "one embodiment," "some embodiments," "one implementation," "specific implementation," "other implementations," "example," "specific example," or The description of "some examples" and the like means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment, implementation or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described above may also be combined in any suitable manner in any one or more embodiments, implementations or examples. The technical solutions described in the present invention also include technical solutions in which any one or more of the specific features, structures, materials or features described above are formed individually or in combination.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换、变型、删除部分特征、增加特征或重新进行特征组合形成的技术方案,凡是依据本发明的创新原理对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and those of ordinary skill in the art will not depart from the principles and spirit of the present invention Under the circumstance of the present invention, the above-mentioned embodiments can be changed, modified, replaced, modified, some features deleted, features added, or technical solutions formed by re-combining features. Any simple modifications, equivalent changes and modifications made still fall within the scope of the technical solutions of the present invention.
Claims (10)
- 一种航空航天导管余量切除数字化控制设备,包括机身(2),其特征在于,所述机身(2)上安装有角度调整装置(3)、切割装置(8)、导管夹持装置(9)和拖板机构(5),拖板机构(5)上安装有定位装置(6)和平口装置(7),定位装置(6)和平口装置(7)一前一后设置,拖板机构(5)和导管夹持装置(9)一左一右设置,机身(2)上还设有废料滑槽(21),废料滑槽(21)位于拖板机构(5)和导管夹持装置(9)之间,切割装置(8)前后进刀,定位装置(6)和平口装置(7)左右进给;所述定位装置(6)包括用于驱动定位块(64)移动的定位驱动器(61),导管夹持装置(9)包括用于驱动夹持座夹持导管(1)的夹持电机(908),切割装置(8)包括切割电机(802)和进刀电机(806),平口装置(7)包括平口电机(72),拖板机构(5)包括用于驱动定位装置(6)和平口装置(7)进给的进给电机(51)以及用于转换定位装置(6)和平口装置(7)加工位置的转换电机(52),定位驱动器(61)、夹持电机(908)、切割电机(802)、进刀电机(806)、平口电机(72)、进给电机(51)和转换电机(52)均由数字化控制器控制。A digital control device for the removal of an aerospace catheter margin, comprising a fuselage (2), characterized in that an angle adjustment device (3), a cutting device (8), and a catheter clamping device are installed on the fuselage (2). (9) and the carriage mechanism (5), the carriage mechanism (5) is provided with a positioning device (6) and a flat opening device (7), the positioning device (6) and the flat opening device (7) are arranged in tandem, and the drag The plate mechanism (5) and the conduit clamping device (9) are arranged on the left and the right, and the body (2) is also provided with a waste chute (21), and the waste chute (21) is located between the carriage mechanism (5) and the conduit. Between the clamping devices (9), the cutting device (8) feeds back and forth, and the positioning device (6) and the flat mouth device (7) feeds left and right; the positioning device (6) includes a device for driving the positioning block (64) to move The positioning driver (61), the catheter clamping device (9) includes a clamping motor (908) for driving the clamping seat to clamp the catheter (1), and the cutting device (8) includes a cutting motor (802) and a feeding motor (806), the flat mouth device (7) includes a flat mouth motor (72), and the carriage mechanism (5) includes a feed motor (51) for driving the positioning device (6) and the flat mouth device (7) to feed and for converting Positioning device (6) and flat mouth device (7) machining position conversion motor (52), positioning driver (61), clamping motor (908), cutting motor (802), feed motor (806), flat mouth motor (72) ), the feed motor (51) and the conversion motor (52) are all controlled by a digital controller.
- 根据权利要求1所述的一种航空航天导管余量切除数字化控制设备,其特征在于,所述数字化控制器为PLC控制器或者CNC控制器;所述数字化控制器连接有触控屏幕和控制台。The digital control device for the removal of an aerospace catheter margin according to claim 1, wherein the digital controller is a PLC controller or a CNC controller; the digital controller is connected with a touch screen and a console .
- 根据权利要求1所述的一种航空航天导管余量切除数字化控制设备,其特征在于,导管夹持装置(9)包括第一夹持座(901)、第二夹持座(902)、第三夹持座(903)、第四夹持座(904)和夹持装置基座(906),第一夹持座(901)和第二夹持座(902)前后相对设置在夹持装置基座(906)上并且两者前后配合夹持导管(1),第三夹持座(903)和第四夹持座(904)前后相对设置在夹持装置基座(906)上并且两者前后配合夹持导管(1),第一夹持座(901)和第三夹持座(903)左右间隔设置,第二夹持座(902)和第四夹持座(904)左右间隔设置,第三夹持座(903)和第四夹持座(904)位于夹持装置基座(906)靠近废料滑槽(21)的一侧,夹持装置基座(906)在第三夹持座(903)和第四夹持座(904)之间设有废料滑坡(915),第一夹持座(901)固定在夹持装置基座(906)上,第二夹持座(902)通过所述夹持电机(908)驱动在夹持装置基座(906)上前后滑动,第三夹持座(903)通过第一夹持气缸(905)驱动在夹持装置基座(906)上前后滑动,第一夹持气缸(905)的移动端与第三夹持座(903)铰接,第四夹持座(904)通过第二夹持气缸(907)驱动在夹持装置基座(906)上前后滑动,第二夹持气缸(907)的移动端与第四夹持座(904)铰接,其中,切割装置(8)在第二夹持座(902)和第四夹持座(904)之间进刀切割。The digital control device for the removal of residuals in aerospace catheters according to claim 1, characterized in that the catheter clamping device (9) comprises a first clamping seat (901), a second clamping seat (902), a first clamping seat (902), a The three clamping bases (903), the fourth clamping base (904) and the clamping device base (906), the first clamping base (901) and the second clamping base (902) are oppositely arranged in the clamping device On the base (906) and the two cooperate to clamp the conduit (1) back and forth, the third clamping seat (903) and the fourth clamping seat (904) are oppositely arranged on the clamping device base (906) and the two are opposite to each other. The first clamping seat (901) and the third clamping seat (903) are spaced left and right, and the second clamping seat (902) and the fourth clamping seat (904) are spaced left and right. Setting, the third clamping seat (903) and the fourth clamping seat (904) are located on the side of the clamping device base (906) close to the waste chute (21), and the clamping device base (906) is on the third A waste landslide (915) is arranged between the clamping seat (903) and the fourth clamping seat (904), the first clamping seat (901) is fixed on the clamping device base (906), and the second clamping seat (902) is driven by the clamping motor (908) to slide back and forth on the clamping device base (906), and the third clamping seat (903) is driven on the clamping device base by the first clamping cylinder (905) (906) slide up and down, the moving end of the first clamping cylinder (905) is hinged with the third clamping seat (903), and the fourth clamping seat (904) is driven by the second clamping cylinder (907) in the clamping The device base (906) slides back and forth, and the moving end of the second clamping cylinder (907) is hinged with the fourth clamping seat (904), wherein the cutting device (8) is positioned between the second clamping seat (902) and the fourth clamping seat (904). Feed cutting between the four clamping seats (904).
- 根据权利要求3所述的一种航空航天导管余量切除数字化控制设备,其特征在于,所述第一夹持座(901)、第二夹持座(902)、第三夹持座(903)和第四夹持座(904)上均安装有用于接触夹紧导管(1)的夹具块,夹具块呈半环状,夹具块的内侧面为半圆形的夹持槽,前后相对的两个夹具块配合形成容纳导管(1)端部直线段的夹持孔(1013),夹具块的外侧面上形成有定位凸起,相应地,在夹持座上设有与夹具块的定位凸起相配合的固定卡槽。The digital control device for the removal of the residual amount of an aerospace catheter according to claim 3, wherein the first clamping seat (901), the second clamping seat (902), and the third clamping seat (903) ) and the fourth clamping seat (904) are installed with a clamp block for contacting the clamping conduit (1). The two clamp blocks cooperate to form a clamping hole (1013) for accommodating the straight section at the end of the guide tube (1), and a positioning protrusion is formed on the outer side of the clamp block. The protrusions are matched with the fixed card grooves.
- 根据权利要求3所述的一种航空航天导管余量切除数字化控制设备,其特征在于,所述夹持装置基座(906)通过转轴(913)安装在工作台(22)上并且能够转动,第一夹持座(901)和第二夹持座(902)夹持导管(1)后,导管(1)的管端直线段的轴心线与转轴(913)的轴线相交并且相交点位于切割装置(8)的进刀切割面上;转轴(913)与角度编码器(912)传动连接,角度编码器(912)与数字化控制器连接。The digital control device for the removal of residual ducts in aerospace according to claim 3, characterized in that the clamping device base (906) is mounted on the worktable (22) through a rotating shaft (913) and can be rotated, After the first clamping seat (901) and the second clamping seat (902) clamp the catheter (1), the axis line of the straight section of the pipe end of the catheter (1) intersects with the axis of the rotating shaft (913) and the intersection point is at On the cutting surface of the cutting device (8), the rotating shaft (913) is connected with the angle encoder (912) in a driving manner, and the angle encoder (912) is connected with the digital controller.
- 根据权利要求5所述的一种航空航天导管余量切除数字化控制设备,其特征在于,所述角度调整装置(3)包括齿轮(302),该齿轮(302)与设置在夹持装置基座(906)一侧的弧形齿(911)啮合传动,齿轮(302)由转动驱动装置驱动转动,该弧形齿(911)呈圆弧形并该圆弧形的圆心位于转轴(913)的轴线上;所述转动驱动装置为手轮(301)或者电机;所述夹持装置基座(906)和工作台(22)之间还设有外环件(23),该外环件(23)位于转轴(913)外侧并通过紧固件固定在工作台(22)上,用于辅助支承夹持装置基座(906),外环件(23)与夹持装置基座(906)之间设有滚动支承件或光滑耐磨件以便于夹持装置基座(906)转动;所述在外环件(23)上设有弧形限位槽(231),夹持装置基座(906)上设有能够插设在弧形限位槽(231)内并移动受限的限位柱;机身(2)的工作台(22)上固定有用于限制夹持装置基座(906)转动范围的限位块(919)。The digital control device for the removal of residual ducts in aerospace according to claim 5, wherein the angle adjustment device (3) comprises a gear (302), and the gear (302) is connected to the base of the clamping device. The arc tooth (911) on one side of (906) meshes and drives, and the gear (302) is driven to rotate by the rotary drive device. on the axis; the rotation driving device is a hand wheel (301) or a motor; an outer ring member (23) is also provided between the clamping device base (906) and the worktable (22), and the outer ring member ( 23) Located on the outside of the rotating shaft (913) and fixed on the table (22) by fasteners, it is used to assist in supporting the clamping device base (906), the outer ring (23) and the clamping device base (906) A rolling bearing or a smooth wear-resistant member is arranged between them to facilitate the rotation of the clamping device base (906); the outer ring member (23) is provided with an arc-shaped limit groove (231), and the clamping device base (906) is provided with a limit column that can be inserted into the arc-shaped limit groove (231) and is restricted in movement; the worktable (22) of the body (2) is fixed with a base ( 906) Rotation range limit stop (919).
- 根据权利要求1所述的一种航空航天导管余量切除数字化控制设备,其特征在于,所述切割装置(8)包括切割装置基座(801)、切割电机(802)、机头减速箱(803)、切割锯片(804)和进刀电机(806),切割装置基座(801)固定在机身(2)上,机头减速箱(803)通过滑轨与切割装置基座(801)滑动连接并通过进刀电机(806)驱动前后移动进刀,机头减速箱(803)的一侧设置切割锯片(804),切割电机(802)经减速机构后驱动切割锯片(804)进行切割;所述切割锯片(804)为圆锯片、锯条、刀片或者线锯;所述切割电机(802)和进刀电机(806)均为伺服电机,伺服电机上安装有伺服编码器;所述切割锯片(804)的进刀路线呈倾斜向下切割。The digital control equipment for the removal of residual ducts in aerospace according to claim 1, characterized in that the cutting device (8) comprises a cutting device base (801), a cutting motor (802), a head reduction box ( 803), cutting saw blade (804) and feed motor (806), the cutting device base (801) is fixed on the fuselage (2), the head reducer (803) is connected to the cutting device base (801) through the sliding rail ) is slidingly connected and is driven by the feed motor (806) to move the feed back and forth, a cutting saw blade (804) is set on one side of the head reducer (803), and the cutting motor (802) drives the cutting saw blade (804) after the reduction mechanism ) for cutting; the cutting saw blade (804) is a circular saw blade, a saw blade, a blade or a wire saw; the cutting motor (802) and the feeding motor (806) are both servo motors, and servo codes are installed on the servo motors The cutter; the cutting saw blade (804) has an oblique and downward cutting path for the cutting blade (804).
- 根据权利要求1所述的一种航空航天导管余量切除数字化控制设备,其特征在于,所述拖板机构(5)包括Y向拖板(53)和X向拖板(54),X向拖板(54)与机身(2)左右滑动连接并由进给电机(51)驱动移动进给,Y向拖板(53)与X向拖板(54)前后滑动连接并由转换电机(52)驱动前后移动,Y向拖板(53)上安装有定位装置(6)和平口装置(7),定位装置(6)和平口装置(7)前后相邻,并且当Y向拖板(53)前后移动时,定位装置(6)和平口装置(7)能够分别与导管夹持装置(9)的夹持导管(1)位置相对应;所述定位装置(6)包括定位装置基座(63)、定位块(64)和定位驱动器(61),定位装置基座(63)固定在Y向拖板(53)上,定位块(64)与定位装置基座(63)左右滑动连接并由定位驱动器(61)驱动移动进给;所述定位驱动器(61)为伺服电缸或者由伺服比例阀控制的液压油缸;所述定位块(64)的定位面是能够与导管整个端面接触的定位盘面,或者是一字型定位面;所述平口装置(7)包括平口装置基座(71)、平口电机(72)、和刀具转台(73),平口装置基座(71)固定在Y向拖板(53)上,刀具转台(73)安装在平口装置基座(71)上并由平口电机(72)驱动旋转,刀具转台(73)上安装有若干平口刀具(74),刀具转台(73)旋转时带动平口刀具(74)旋转形成平口加工面。The digital control device for the removal of residual ducts in aerospace according to claim 1, wherein the carriage mechanism (5) comprises a Y-direction carriage (53) and an X-direction carriage (54), and the X-direction carriage The carriage (54) is slidably connected to the body (2) left and right and is driven by the feed motor (51) to move and feed, the Y-direction carriage (53) and the X-direction carriage (54) are slidably connected back and forth and are driven by the conversion motor ( 52) Drive to move back and forth, the Y-direction carriage (53) is equipped with a positioning device (6) and a flat-mouth device (7), the positioning device (6) and the flat-mouth device (7) are adjacent to each other, and when the Y-direction carriage ( 53) When moving back and forth, the positioning device (6) and the mouth device (7) can respectively correspond to the position of the clamping catheter (1) of the catheter clamping device (9); the positioning device (6) includes a positioning device base (63), a positioning block (64) and a positioning driver (61), the positioning device base (63) is fixed on the Y-direction carriage (53), and the positioning block (64) is slidably connected to the positioning device base (63) left and right The positioning driver (61) is driven to move and feed; the positioning driver (61) is a servo electric cylinder or a hydraulic oil cylinder controlled by a servo proportional valve; the positioning surface of the positioning block (64) is capable of contacting the entire end face of the conduit The positioning disc surface, or a straight-line positioning surface; the flushing device (7) includes a flushing device base (71), a flushing motor (72), and a tool turntable (73), and the flushing device base (71) is fixed on the On the Y-direction carriage (53), the tool turntable (73) is installed on the flat-mouth device base (71) and is driven to rotate by the flat-mouth motor (72). The tool turntable (73) is provided with a number of flat-mouthed cutters (74). When the turntable (73) rotates, the flat cutting tool (74) is driven to rotate to form a flat cutting surface.
- 一种航空航天导管余量切除数字化控制系统,其特征在于,采用如权利要求1至8中任一所述的一种航空航天导管余量切除数字化控制设备。A digital control system for the removal of residual ducts in aerospace, characterized in that a digital control device for residual removal of aerospace ducts as claimed in any one of claims 1 to 8 is used.
- 一种航空航天导管余量切除数字化控制方法,其特征在于,采用如权利要求1至8中任一所述的一种航空航天导管余量切除数字化控制设备, 包括如下步骤:A digital control method for the removal of residual ducts in aerospace, characterized in that, adopting a digital control device for residual removal of aerospace ducts as described in any one of claims 1 to 8, It includes the following steps:1)根据导管(1)管端余量确定定位装置(6)的定位参数,定位驱动器(61)和/或进给电机(51)根据该定位参数驱动定位块(64)到达指定位置;1) Determine the positioning parameters of the positioning device (6) according to the pipe end allowance of the conduit (1), and the positioning driver (61) and/or the feeding motor (51) drive the positioning block (64) to the designated position according to the positioning parameters;2)将导管(1)端部与定位块(64)的定位面相抵,并由导管夹持装置(9)夹持固定导管(1),第三夹持座(903)和第四夹持座(904)夹持导管(1)的废料段,第一夹持座(901)和第二夹持座(902)夹持导管(1)的保留段,定位块(64)复位;2) Abut the end of the catheter (1) with the positioning surface of the positioning block (64), and clamp and fix the catheter (1) by the catheter clamping device (9), the third clamping seat (903) and the fourth clamping The seat (904) clamps the waste segment of the catheter (1), the first clamping seat (901) and the second clamping seat (902) clamp the retained segment of the catheter (1), and the positioning block (64) is reset;3)根据导管(1)安装面的马蹄口偏差角度,通过角度调整装置(3)转动导管夹持装置(9)及导管(1)至相应角度;3) According to the deviation angle of the horseshoe mouth of the installation surface of the catheter (1), rotate the catheter clamping device (9) and the catheter (1) to the corresponding angle through the angle adjustment device (3);4)切割装置(8)进刀切割,切割锯片(804)进入第二夹持座(902)和第四夹持座(904)之间将导管(1)余量切除;4) The cutting device (8) feeds the knife for cutting, and the cutting saw blade (804) enters between the second clamping seat (902) and the fourth clamping seat (904) to cut off the excess of the conduit (1);5)切割锯片(804)复位,第二夹持座(902)和第四夹持座(904)打开,废料经废料滑槽(21)滑入废料箱(4)内;转换电机(52)驱动Y向拖板(53)将平口装置(7)移动至加工位置,进给电机(51)驱动平口装置(7)进给对导管(1)切口端面进行平口加工;5) The cutting saw blade (804) is reset, the second clamping seat (902) and the fourth clamping seat (904) are opened, and the scrap is slid into the scrap box (4) through the scrap chute (21); the conversion motor (52) ) drive the Y-direction carriage (53) to move the flushing device (7) to the processing position, and the feed motor (51) drives the flushing device (7) to feed and perform flush machining on the cut end face of the conduit (1);6)平口加工完成后,平口装置(7)复位,第一夹持座(901)和第三夹持座(903)打开,取出导管(1)。6) After the flushing process is completed, the flushing device (7) is reset, the first clamping seat (901) and the third clamping seat (903) are opened, and the catheter (1) is taken out.
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CN111673466B (en) * | 2020-06-12 | 2022-02-22 | 浙江金马逊机械有限公司 | Pipe fitting cutting equipment and horseshoe opening cutting method thereof |
CN111659948B (en) * | 2020-06-12 | 2022-09-13 | 浙江金马逊机械有限公司 | Aerospace catheter margin excision digital control system, method and equipment |
CN111673186B (en) * | 2020-06-12 | 2021-07-27 | 浙江金马逊机械有限公司 | Aerospace catheter allowance cutting device and method |
CN112620814B (en) * | 2021-01-12 | 2022-02-15 | 安徽华友工程设备有限责任公司 | Cutting machine with positioning and guiding structure for production of scaffold fastener |
CN112974975A (en) * | 2021-02-07 | 2021-06-18 | 伊顿上飞(上海)航空管路制造有限公司 | Automatic cutting equipment and method for excess material at end part of conduit of aviation pipeline system |
CN113634994A (en) * | 2021-08-17 | 2021-11-12 | 中国航发沈阳黎明航空发动机有限责任公司 | Digital flexible processing method for allowance at two ends of aircraft engine guide pipe |
CN117399696B (en) * | 2023-11-15 | 2024-04-19 | 广东技标实业有限公司 | Semi-solid forming material tailing cutting device and cutting method thereof |
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