WO2021230147A1 - Exhaust catalyst device for internal combustion engine - Google Patents

Exhaust catalyst device for internal combustion engine Download PDF

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Publication number
WO2021230147A1
WO2021230147A1 PCT/JP2021/017478 JP2021017478W WO2021230147A1 WO 2021230147 A1 WO2021230147 A1 WO 2021230147A1 JP 2021017478 W JP2021017478 W JP 2021017478W WO 2021230147 A1 WO2021230147 A1 WO 2021230147A1
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Prior art keywords
catalyst device
exhaust
internal combustion
combustion engine
exhaust gas
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PCT/JP2021/017478
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French (fr)
Japanese (ja)
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良介 平松
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株式会社ユタカ技研
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Publication of WO2021230147A1 publication Critical patent/WO2021230147A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors

Definitions

  • the present invention relates to an exhaust catalyst device including a catalytic converter for purifying exhaust gas discharged from an exhaust port of an internal combustion engine.
  • the internal combustion engine that converts the heat energy generated by the combustion of the air-fuel mixture into kinetic energy is equipped with an exhaust catalyst device for purifying the exhaust gas discharged from the exhaust port.
  • This exhaust catalyst device includes a catalyst converter for purifying exhaust gas and a tubular introduction portion that guides the exhaust gas discharged from the exhaust port of the internal combustion engine to the inlet end face of the catalyst converter.
  • the catalytic converter efficiently fulfills the function of purifying the exhaust gas at a predetermined temperature or higher (for example, 500 ° C. or higher). Therefore, the temperature of the catalytic converter is low for a certain period of time immediately after the start of the internal combustion engine, and the purification efficiency of the exhaust gas by the catalytic converter is low. Therefore, in order to raise the temperature of the catalytic converter at an early stage, the catalytic converter is arranged close to the internal combustion engine side where the exhaust gas temperature is relatively high.
  • Patent Document 1 proposes an exhaust catalyst device in which the shape of the introduction portion is devised so that the exhaust gas flows from the collecting port of the internal combustion engine to the catalyst converter directly underneath as evenly as possible.
  • Patent Document 2 an introduction portion for guiding the exhaust gas to the catalytic converter is provided (inside) in order to make the distribution of the exhaust gas guided to the catalytic converter uniform without deteriorating the warm-up performance of the catalytic converter.
  • An exhaust catalyst device having an inner / outer double structure consisting of a tube) and an outer tube (outer tube) has been proposed.
  • the present invention has been made in view of the above problems, and an object thereof is to absorb the thermal expansion of the introduction portion even with an extremely high temperature exhaust gas to cause damage to the introduction portion and generation of abnormal noise. It is an object of the present invention to provide an exhaust catalyst device for an internal combustion engine capable of guiding the exhaust gas to a catalytic converter and purifying the exhaust gas while suppressing the exhaust gas.
  • the present invention comprises a catalytic converter for purifying exhaust gas and an exhaust catalyst having a tubular introduction portion that guides exhaust gas discharged from an exhaust port of an internal combustion engine to an inlet end surface of the catalytic converter.
  • the introduction portion is configured as an inner / outer double pipe structure of an inner and an outer, and the downstream side of the inner constitutes a thermal expansion allowable portion that does not come into contact with the catalytic converter and the outer. Is the first feature.
  • the inner and the outer are each composed of dissimilar metals, and the heat-resistant strength of the metal constituting the inner is the heat-resistant strength of the metal constituting the outer.
  • the second feature is that it is higher than.
  • the inner and the outer are configured by welding and integrating the press-molded products divided into two, respectively, and the inner and the upstream end of the outer are each other.
  • the third feature is that the joined cylindrical portion is formed, and the cylindrical portion is fitted into the circular hole of the mounting flange.
  • the fourth feature is that the thermal expansion allowance portion is arranged close to the outer.
  • a sensor penetrating the outer and the inner is attached to the outer, and the sensor and the through hole of the inner are attached to the outer.
  • the fifth feature is that a gap is formed between them so that they do not come into contact with each other.
  • a boss for attaching the sensor is attached to the outer, and the tubular portion of the boss extends to a position close to the inner. Is the sixth feature.
  • the seventh feature of the present invention is that a slide member is interposed in the gap between the thermal expansion allowable portion of the inner and the outer. do.
  • the introduction portion of the exhaust catalyst device is configured as an inner / outer double pipe structure of an inner and an outer, and the downstream side of the inner through which high-temperature exhaust gas flows is allowed to expand thermally. Since it constitutes a part and is free without being restricted by the catalytic converter and the outer, the inner can be freely thermally expanded. Therefore, even when the temperature of the exhaust gas is extremely high, it is possible to prevent damage and abnormal noise due to the difference in thermal expansion between the inner and outer parts.
  • the space between the inner and the outer forms a heat insulating layer to block the conduction of high-temperature exhaust gas heat to the outer, so that the temperature rise of the outer is suppressed.
  • the material of the metal constituting the inner and the outer can be selected to be the most suitable for the heating temperature of the inner and the outer.
  • the inner exposed to high-temperature exhaust gas is made of a metal with high heat resistance (for example, austenitic stainless steel), and the outer, which has a lower heating temperature than the inner, is made of ferritic stainless steel, which has excellent workability and strength. This enables a rational design of the introduction section.
  • the inner and the outer can be easily manufactured by welding and integrating the press-molded products divided into two.
  • the upstream end of the inner and the outer is configured as a cylindrical portion joined to each other, and the cylindrical portion is fitted into the circular hole of the mounting flange to make the mounting flange upstream of the inner and the outer (introduction portion). It can be easily attached to the side end portion, and by attaching this mounting flange to the exhaust side end surface of the cylinder head of the internal combustion engine, the exhaust catalyst device can be attached to the internal combustion engine.
  • the upstream end of the introduction portion can be accurately attached to the internal combustion engine by the mounting flange, the downstream end of the introduction portion can be accurately positioned with respect to the catalytic converter.
  • the thermal expansion allowable portion of the inner is arranged close to the outer, the gap between the inner and the outer is suppressed to a small size, and high-temperature exhaust gas enters this gap. It becomes difficult to prevent the temperature of the outer from becoming locally high due to the exhaust gas.
  • the outer has a sensor penetrating the outer and the inner (for example, a rough sensor for detecting a continuous change in the air-fuel ratio (A / F) of the air-fuel mixture). Since the sensor is attached and a gap is formed between the sensor and the through hole of the inner so that the two do not come into contact with each other, the sensor detects the oxygen concentration in the exhaust gas with high accuracy.
  • a sensor penetrating the outer and the inner for example, a rough sensor for detecting a continuous change in the air-fuel ratio (A / F) of the air-fuel mixture. Since the sensor is attached and a gap is formed between the sensor and the through hole of the inner so that the two do not come into contact with each other, the sensor detects the oxygen concentration in the exhaust gas with high accuracy.
  • the tubular portion of the boss formed on the outer extends to a position close to the inner, the gap between the sensor and the inner is suppressed to a small size, and the exhaust gas flowing in the inner is suppressed.
  • the inflow to the outer is effectively suppressed. Therefore, the local temperature rise of the outer due to the exhaust gas can be prevented.
  • the downstream end portion of the inner is supported by the slide member interposed in the gap between the thermal expansion allowable portion of the inner and the outer, so that the inner runout is ensured. It can be prevented. Further, since the gap between the inner and the outer is filled by the slide member, the inflow of the exhaust gas from the downstream end side of the inner to the outer is blocked, and the local temperature rise of the outer due to the exhaust gas is prevented. ..
  • FIG. 1 is a side view of a main part of an internal combustion engine including an exhaust catalyst device according to the present invention.
  • FIG. 2 is a vertical sectional view of an introduction portion of the exhaust catalyst device according to the present invention.
  • FIG. 3 is an exploded perspective view of the introduction portion of the exhaust catalyst device according to the present invention.
  • FIG. 4 is a vertical sectional view of an introduction portion according to another embodiment 1 of the exhaust catalyst device according to the present invention.
  • FIG. 5 is a vertical sectional view of an introduction portion according to another embodiment 2 of the exhaust catalyst device according to the present invention.
  • FIG. 1 is a side view of a main part of an internal combustion engine including an exhaust catalyst device according to the present invention
  • FIG. 2 is a vertical sectional view of an introduction part of the exhaust catalyst device according to the present invention
  • FIG. 3 is an exploded view of the introduction part of the exhaust catalyst device. It is a perspective view.
  • the internal combustion engine 10 shown in FIG. 1 is a 4-cycle multi-cylinder engine, and a plurality of cylinders (not shown) are arranged side by side in the cylinder block 11 in the direction perpendicular to the paper surface of FIG.
  • a piston (not shown) is fitted so that it can slide up and down.
  • Each piston is connected to a crankshaft (not shown) via a connecting rod (not shown).
  • a cylinder head 12 is attached to the upper part of the cylinder block 11, and a combustion chamber (not shown) is formed in the cylinder head 12 for each cylinder, and each combustion chamber is not shown.
  • the intake port and the exhaust port are open respectively.
  • the intake port and the exhaust port that open in each combustion chamber are opened and closed at appropriate timings by the intake valve and the exhaust valve (not shown) driven by a valve drive mechanism (not shown), which is required in each combustion chamber. Gas exchange is done.
  • a plurality of exhaust ports extending from the combustion chambers of each cylinder are gathered as a collecting port, and a plurality of exhaust ports are discharged from each combustion chamber on the end face of the cylinder head 12 on the exhaust side.
  • the exhaust gas catalyst device 1 for purifying the exhaust gas that collects and flows from the to the collecting port is connected.
  • an ignition (not shown) is performed after the air-fuel mixture is compressed by a piston in each combustion chamber. It is ignited and burned by the plug, and each piston slides in each cylinder by the pressure of the exhaust gas generated by the combustion of this air-fuel mixture. Then, the sliding (linear motion) of each piston is converted into the rotary motion of the crank shaft via the conrod, and when the exhaust port is opened by the exhaust valve in each combustion chamber, the high temperature and high pressure exhaust gas is described above.
  • the exhaust gas is discharged from each combustion chamber, aggregates and flows from a plurality of exhaust ports to the collecting port, and the exhaust gas is purified by the exhaust catalyst device 1 according to the present invention.
  • the exhaust gas purified by passing through the catalyst converter 2 of the exhaust catalyst device 1 is discharged into the atmosphere from the lead-out unit 5 of the exhaust catalyst device 1 through an exhaust pipe and a silencer (not shown).
  • the exhaust gas purification device 1 is connected to a catalyst converter 2 for purifying exhaust gas, a case 3 accommodating the catalyst converter 2, and an exhaust side end surface of a cylinder head 12 of an internal combustion engine 10 and discharged from an exhaust port.
  • the exhaust gas that is connected to the inlet end surface 2a of the catalyst converter 2 and the exhaust gas that is connected to the outlet end surface 2b of the catalyst converter 2 and purified by the catalyst converter 2 is sent to an exhaust pipe or silencer (not shown). It is composed of a derivation unit 5 for guiding.
  • the catalyst converter 2 is configured by supporting a precious metal such as platinum or rhodium on a columnar catalyst carrier having a monolithic structure in which a large number of cells are formed, and is housed in a case 3 in a substantially vertically upright state. Has been done.
  • the catalyst converter 2 is provided with an inlet end surface 2a into which the exhaust gas flows in from the introduction unit 4 and an outlet end surface 2b from which the exhaust gas purified by the catalyst converter 2 flows out.
  • the downstream end (lower end) of 4 is connected, and the upstream end (upper end) of the lead-out portion 5 is connected to the outlet end surface 2b.
  • the introduction portion 4 is a cylindrical member whose upstream end is attached to the exhaust side end surface of the internal combustion engine 10 via the attachment flange 6.
  • the introduction portion 4 extends substantially horizontally from its upstream end toward the rear (to the right in FIG. 1) and then bends vertically downward, and the downstream end extends horizontally to the catalytic converter 2. It is connected to the inlet end surface 2a of the catalyst converter 2.
  • the introduction portion 4 is configured as an inner / outer double pipe structure of an inner (inner pipe) 41 and an outer (outer pipe) 42, and is located between the inner 41 and the outer 42.
  • a space S is formed in the space S, which constitutes a heat insulating space having a low thermal conductivity.
  • the downstream side of the inner 41 constitutes a thermal expansion allowable portion 41a that does not come into contact with the catalyst converter 2 and the outer 42, and the thermal expansion allowable portion 41a is arranged close to the outer 42.
  • the thermal expansion allowable portion 41a of the inner 41 is not constrained by the catalytic converter 2 and the outer 42, and is in a free state with respect to both.
  • the outer circumference 42 is fixed by fitting the inner circumference of its downstream end (lower end) to the outer circumference of the case 3.
  • circular through holes 41b and 42a communicating with each other are formed in the upper portions of the inner 41 and the outer 42 of the introduction portion 4, respectively, and are around the through holes 42a of the outer 42.
  • a cylindrical boss 7 is attached to the boss 7 by welding.
  • a rough sensor 8 is passed through the through hole 41b of the boss 7 and the inner 41 from above, and the rough sensor 8 is attached to the boss 7. That is, the rough sensor 8 is attached to the outer 42 via the boss 7, and when the rough sensor 8 is attached, the rough sensor 8 and the through hole 41b of the inner 41 do not come into contact with each other.
  • a sized gap ⁇ is formed.
  • the rough sensor 8 is for detecting a change in the air-fuel ratio (A / F) of the air-fuel mixture, and the oxygen concentration in the exhaust gas detected by the rough sensor 8 is fed back to the air-fuel ratio of the air-fuel mixture. (A / F) is kept at the expected value.
  • the inner 41 and the outer 42 constituting the introduction portion 4 of the exhaust catalyst device 1 are the inner semifield 41A, which is a press-molded product divided into two, as shown in FIG.
  • the 41Bs and the outer semifields 42A and 42B are welded and integrated, and the upstream end portions of the inner 41 and the outer 42 are joined to each other by the cylindrical portion 41c as shown in FIG. , 42b, respectively.
  • the cylindrical portions 41c and 42b of the inner 41 and the outer 42 are fitted into the circular holes 6a of the mounting flange 6.
  • the mounting flange 6 is mounted at the upstream end of the introduction portion 4, and the upstream end of the introduction portion 4 uses a bolt or band (not shown) to attach the mounting flange 6 to the exhaust side end surface of the cylinder head 12 of the internal combustion engine 10.
  • a bolt or band (not shown) to attach the mounting flange 6 to the exhaust side end surface of the cylinder head 12 of the internal combustion engine 10.
  • the inner 41 and the outer 42 constituting the introduction portion 4 are made of dissimilar metals, and the inner 41 in which the high-temperature exhaust gas flows inside is more than the metal constituting the outer 42 having a lower temperature than the inner 41.
  • austenitic stainless steel (SUS316L) having high heat resistance and corrosion resistance is used as the metal constituting the inner 41
  • ferritic stainless steel having excellent workability and strength is used as the metal constituting the outer 42. (SUS444, etc.) is used.
  • a tubular shape as shown in FIG. 2 is formed by welding the peripheral edges of the openings of the inner semifields 41A and 41B obtained by press-molding an austenitic stainless steel plate. Inner 41 is obtained. Similarly, by welding the peripheral edges of the openings of the outer semifields 42A and 42B obtained by press-molding a ferritic stainless steel plate, a tubular outer 42 as shown in FIG. 2 can be obtained. As shown in FIG. 3, semicircular holes 41b1 and 41b2 are formed in the upper portions of the inner halves 41A and 41B, respectively, and these inner halves 41A and 41B are welded and integrated to each other.
  • a circular through hole 41b (see FIG. 2) formed by combining the semicircular holes 41b1 and 41b2 is formed.
  • semicircular holes 42a1 and 42a2 are formed in the upper portions of the outer half bodies 42A and 42B, respectively, and in the upper portion of the outer 42 obtained by welding and integrating these outer half bodies 42A and 42B with each other.
  • a circular hole-shaped through hole 42a (see FIG. 2) formed by combining the semicircular holes 42a1 and 42a2 is formed, and the boss 7 is inserted through the through hole 42a and welded to the outer 42.
  • the introduction unit 4 constituting a part of the exhaust catalyst device 1 according to the present invention is configured as an inner / outer double pipe structure of the inner 41 and the outer 42, and the inner 41 through which high-temperature exhaust gas flows inside. Since the downstream side of the inner 41 constitutes a thermal expansion allowable portion 41a and is not constrained by the catalytic converter 2 and the outer 42 and is free of charge, the inner 41 can be freely thermally expanded. Therefore, even when the temperature of the exhaust gas is extremely high, it is possible to prevent damage and abnormal noise due to the difference in thermal expansion between the inner 41 and the outer 42.
  • the space S between the inner 41 and the outer 42 forms a heat insulating layer to block the conduction of high-temperature exhaust gas heat to the outer 42, so that the temperature rise of the outer 42 is suppressed.
  • the material of the metal constituting the inner 41 and the outer 42 is selected to be the most suitable for the heating temperature of the inner 41 and the outer 42.
  • the inner 41 exposed to high-temperature exhaust gas is made of austenitic stainless steel, which is a metal with high heat resistance
  • the outer 42, which has a lower heating temperature than the inner 41 is made of ferritic stainless steel, which has excellent workability and strength. Therefore, the rational design of the introduction unit 4 becomes possible.
  • the inner 41 and the outer 42 are easily integrated by welding the inner semifields 41A and 41B, which are press-molded products divided into two, and the outer semifields 42A and 42B, respectively. Can be manufactured to. Further, the upstream end portions of the inner 41 and the outer 42 are configured as cylindrical portions 41c and 42b joined to each other, and the cylindrical portions 41c and 42b are fitted into the circular holes 6a of the mounting flange 6 to fit the mounting flange. 6 can be easily attached to the upstream end of the inner 41 and the outer 42, and by attaching this mounting flange 6 to the exhaust side end surface of the cylinder head 12 (see FIG. 1) of the internal combustion engine 10, the exhaust catalyst device is concerned. 1 can be attached to the internal combustion engine 10. In this case, since the upstream end of the introduction portion 4 can be accurately attached to the internal combustion engine 10 by the mounting flange 6, the downstream end of the introduction portion 4 is accurately positioned with respect to the catalytic converter 2. be able to.
  • the thermal expansion allowable portion 41a of the inner 41 is arranged close to the outer 42, the gap between the inner 41 and the outer 42 is suppressed to a small size, and high-temperature exhaust gas is discharged in this gap. It becomes difficult to enter, and it is possible to prevent the temperature of the outer 42 from becoming locally high due to the exhaust gas.
  • a rough sensor 8 penetrating the outer 42 and the inner 41 is attached to the outer 42 so that the rough sensor 8 and the through hole 41b of the inner 41 do not come into contact with each other. Since the gap ⁇ is formed, the oxygen concentration in the exhaust gas can be detected with high accuracy by the rough sensor 8.
  • FIGS. 4 and 5 are shown in FIGS. 4 and 5, respectively.
  • the same elements as those shown in FIG. 2 are designated by the same reference numerals, and the description thereof will be omitted below.
  • FIG. 4 is a vertical sectional view of an introduction portion 4 according to another embodiment 1 of the exhaust catalyst device 1 according to the present invention.
  • a boss 17 for attaching a rough sensor 8 is attached to the outer 42.
  • the tubular portion 17a of the boss 17 extends to a position close to the inner 41.
  • the gap between the rough sensor 8 and the inner 41 is suppressed to a small size, and the inflow of exhaust gas flowing through the inner 41 into the outer 42 is effective. Therefore, it is possible to obtain the effect of preventing the local temperature rise of the outer 42 due to the exhaust gas.
  • FIG. 5 is a vertical cross-sectional view of the introduction portion 4 according to another embodiment 2 of the exhaust catalyst device 1 according to the present invention.
  • the gap between the thermal expansion allowable portion 41a of the inner 41 and the outer 42 is taken.
  • a ring-shaped slide member 9 is interposed.

Abstract

The present invention provides an exhaust catalyst device comprising a catalytic converter for exhaust gas purification and a tubular introduction part that guides exhaust gas discharged from an exhaust port of an internal combustion engine to an inlet end surface of the catalytic converter, wherein the introduction part (4) is configured as an inner/outer double-tube structure having an inner (41) and an outer (42), and the downstream side of the inner (41) constitutes a thermal-expansion-allowing section (41a) that is not in contact with a catalytic converter (2) or the outer (42). The inner (41) and the outer (42) are constituted of different metals, and the heat-resistant strength of the metal constituting the inner (41) is higher than the heat-resistant strength of the metal constituting the outer (42). Due to this configuration, an exhaust catalyst device for an internal combustion engine is provided, with which it is possible to guide the exhaust gas to the catalytic converter and purify the exhaust gas while absorbing the heat expansion of the introduction part to minimize damage to the introduction part and the occurrence of abnormal noises, even when the exhaust gas is extremely high in temperature.

Description

内燃エンジンの排気触媒装置Exhaust catalyst device for internal combustion engine
 本発明は、内燃エンジンの排気ポートから排出される排気ガスを浄化するための触媒コンバータを備える排気触媒装置に関する。 The present invention relates to an exhaust catalyst device including a catalytic converter for purifying exhaust gas discharged from an exhaust port of an internal combustion engine.
 混合気の燃焼による熱エネルギーを運動エネルギーに変換する内燃エンジンには、排気ポートから排出される排気ガスを浄化するための排気触媒装置が備えられている。この排気触媒装置は、排気ガス浄化用の触媒コンバータと、内燃エンジンの排気ポートから排出される排気ガスを前記触媒コンバータの入口端面へと導く筒状の導入部を備えている。 The internal combustion engine that converts the heat energy generated by the combustion of the air-fuel mixture into kinetic energy is equipped with an exhaust catalyst device for purifying the exhaust gas discharged from the exhaust port. This exhaust catalyst device includes a catalyst converter for purifying exhaust gas and a tubular introduction portion that guides the exhaust gas discharged from the exhaust port of the internal combustion engine to the inlet end face of the catalyst converter.
 ところで、触媒コンバータは、所定の温度以上(例えば、500℃以上)において排気ガスを浄化する機能を効率的に果たす。したがって、内燃エンジンの始動直後の一定時間の間は触媒コンバータの温度が低く、該触媒コンバータによる排気ガスの浄化効率が低い。そこで、触媒コンバータの昇温を早期に行うために該触媒コンバータを排気ガス温度が比較的高い内燃エンジン側に近づけて配置することが行われている。 By the way, the catalytic converter efficiently fulfills the function of purifying the exhaust gas at a predetermined temperature or higher (for example, 500 ° C. or higher). Therefore, the temperature of the catalytic converter is low for a certain period of time immediately after the start of the internal combustion engine, and the purification efficiency of the exhaust gas by the catalytic converter is low. Therefore, in order to raise the temperature of the catalytic converter at an early stage, the catalytic converter is arranged close to the internal combustion engine side where the exhaust gas temperature is relatively high.
 また、内燃エンジンの排気ポートから排気触媒装置の導入部を経て触媒コンバータへと導かれる排気ガスの流れが不均一であると、触媒コンバータの浄化効率の低下や部分的な過熱による触媒の劣化を招く。 In addition, if the flow of exhaust gas guided from the exhaust port of the internal combustion engine to the catalytic converter via the introduction part of the exhaust catalyst device is non-uniform, the purification efficiency of the catalytic converter will decrease and the catalyst will deteriorate due to partial overheating. Invite.
 そこで、特許文献1には、内燃エンジンの集合ポートから排気ガスを直下の触媒コンバータへとなるべく均等に流すために導入部の形状を工夫した排気触媒装置が提案されている。 Therefore, Patent Document 1 proposes an exhaust catalyst device in which the shape of the introduction portion is devised so that the exhaust gas flows from the collecting port of the internal combustion engine to the catalyst converter directly underneath as evenly as possible.
 また、特許文献2には、触媒コンバータの暖機性能を低下させることなく、触媒コンバータに導かれる排気ガスの分布を均一にするために、排気ガスを触媒コンバータへと導く導入部をインナ(内管)とアウタ(外管)との内外二重構造とする排気触媒装置が提案されている。 Further, in Patent Document 2, an introduction portion for guiding the exhaust gas to the catalytic converter is provided (inside) in order to make the distribution of the exhaust gas guided to the catalytic converter uniform without deteriorating the warm-up performance of the catalytic converter. An exhaust catalyst device having an inner / outer double structure consisting of a tube) and an outer tube (outer tube) has been proposed.
日本特開2007-211663号公報Japanese Patent Application Laid-Open No. 2007-211663 日本特開2003-193835号公報Japanese Patent Application Laid-Open No. 2003-193835
 しかしながら、特許文献1において提案された排気触媒装置においては、導入部が一重の金属板によって構成されているため、排気温度が従来よりも極度に高い場合には、該導入部の耐熱強度を保つために高温強度が高い材料に変更する必要があり、且つ、周辺部品への影響を考慮してカバーなどが別途必要になる。 However, in the exhaust catalyst device proposed in Patent Document 1, since the introduction portion is composed of a single metal plate, the heat resistance strength of the introduction portion is maintained when the exhaust temperature is extremely higher than the conventional one. Therefore, it is necessary to change to a material with high high temperature strength, and a cover or the like is required separately in consideration of the influence on peripheral parts.
 また、特許文献2において提案された排気触媒装置においては、インナをアウタとケースによって挟持する構成が採用されているため、インナの熱膨張量が制限される。この場合、インナと他の部材とが常時接触しているため、インナが熱変形すると、他の部材も個々に変形し、これらの接触箇所に亀裂や異音が発生する可能性がある。 Further, in the exhaust catalyst device proposed in Patent Document 2, since the configuration in which the inner is sandwiched between the outer and the case is adopted, the amount of thermal expansion of the inner is limited. In this case, since the inner and other members are in constant contact with each other, when the inner is thermally deformed, the other members are also individually deformed, and cracks and abnormal noise may occur at these contact points.
 本発明は、上記問題に鑑みてなされたもので、その目的は、極度に高い温度の排気ガスであっても、導入部の熱膨張を吸収して該導入部の破損や異音の発生を抑えつつ、該排気ガスを触媒コンバータへと導いてこれを浄化することができる内燃エンジンの排気触媒装置を提供することにある。 The present invention has been made in view of the above problems, and an object thereof is to absorb the thermal expansion of the introduction portion even with an extremely high temperature exhaust gas to cause damage to the introduction portion and generation of abnormal noise. It is an object of the present invention to provide an exhaust catalyst device for an internal combustion engine capable of guiding the exhaust gas to a catalytic converter and purifying the exhaust gas while suppressing the exhaust gas.
 上記目的を達成するため、本発明は、排気ガス浄化用の触媒コンバータと、内燃エンジンの排気ポートから排出される排気ガスを前記触媒コンバータの入口端面へと導く筒状の導入部を備える排気触媒装置であって、前記導入部は、インナとアウタとの内外二重管構造として構成され、前記インナの下流側は、前記触媒コンバータと前記アウタに接触しない熱膨張許容部を構成していることを第1の特徴とする。 In order to achieve the above object, the present invention comprises a catalytic converter for purifying exhaust gas and an exhaust catalyst having a tubular introduction portion that guides exhaust gas discharged from an exhaust port of an internal combustion engine to an inlet end surface of the catalytic converter. In the device, the introduction portion is configured as an inner / outer double pipe structure of an inner and an outer, and the downstream side of the inner constitutes a thermal expansion allowable portion that does not come into contact with the catalytic converter and the outer. Is the first feature.
 また本発明は、前記第1の特徴に加えて、前記インナと前記アウタは、それぞれ異種金属で構成されており、前記インナを構成する金属の耐熱強度は、前記アウタを構成する金属の耐熱強度よりも高いことを第2の特徴とする。 Further, in the present invention, in addition to the first feature, the inner and the outer are each composed of dissimilar metals, and the heat-resistant strength of the metal constituting the inner is the heat-resistant strength of the metal constituting the outer. The second feature is that it is higher than.
 また本発明は、前記第2の特徴に加えて、前記インナと前記アウタは、それぞれ2分割されたプレス成形品を溶接一体化して構成され、これらのインナとアウタの上流側端部は、互いに接合された円筒部を構成し、該円筒部が取付フランジの円孔に嵌着されていることを第3の特徴とする。 Further, in the present invention, in addition to the second feature, the inner and the outer are configured by welding and integrating the press-molded products divided into two, respectively, and the inner and the upstream end of the outer are each other. The third feature is that the joined cylindrical portion is formed, and the cylindrical portion is fitted into the circular hole of the mounting flange.
 また本発明は、前記第1~第3の何れかの特徴に加えて、前記熱膨張許容部は、前記アウタに近接して配置されていることを第4の特徴とする。 Further, in the present invention, in addition to the first to third features, the fourth feature is that the thermal expansion allowance portion is arranged close to the outer.
 また本発明は、前記第1~第4の何れかの特徴に加えて、前記アウタには、該アウタと前記インナを貫通するセンサが取り付けられており、該センサと前記インナの貫通孔との間には、両者が接触しない程度の隙間が形成されていることを第5の特徴とする。 Further, in the present invention, in addition to any of the first to fourth features, a sensor penetrating the outer and the inner is attached to the outer, and the sensor and the through hole of the inner are attached to the outer. The fifth feature is that a gap is formed between them so that they do not come into contact with each other.
 また本発明は、前記第5の特徴に加えて、前記アウタには、前記センサを取り付けるためのボスが取り付けられており、該ボスの筒部は、前記インナに近接する位置まで延びていることを第6の特徴とする。 Further, in the present invention, in addition to the fifth feature, a boss for attaching the sensor is attached to the outer, and the tubular portion of the boss extends to a position close to the inner. Is the sixth feature.
 また本発明は、前記第1~第6の何れかの特徴に加えて、前記インナの前記熱膨張許容部と前記アウタとの間の隙間にスライド部材を介装したことを第7の特徴とする。 Further, in addition to the above-mentioned first to sixth features, the seventh feature of the present invention is that a slide member is interposed in the gap between the thermal expansion allowable portion of the inner and the outer. do.
 本発明の第1の特徴によれば、排気触媒装置の導入部は、インナとアウタとの内外二重管構造として構成され、内部を高温の排気ガスが流れるインナの下流側は、熱膨張許容部を構成していて触媒コンバータとアウタに拘束されておらずフリーであるため、インナが自由に熱膨張することができる。このため、排気ガスの温度が極度に高い場合であっても、インナとアウタの熱膨張差による破損や異音の発生が防がれる。また、インナとアウタ間の空間は、断熱層を構成して高温の排気ガス熱のアウタへの伝導を遮断するため、アウタの温度上昇が抑えられる。 According to the first feature of the present invention, the introduction portion of the exhaust catalyst device is configured as an inner / outer double pipe structure of an inner and an outer, and the downstream side of the inner through which high-temperature exhaust gas flows is allowed to expand thermally. Since it constitutes a part and is free without being restricted by the catalytic converter and the outer, the inner can be freely thermally expanded. Therefore, even when the temperature of the exhaust gas is extremely high, it is possible to prevent damage and abnormal noise due to the difference in thermal expansion between the inner and outer parts. In addition, the space between the inner and the outer forms a heat insulating layer to block the conduction of high-temperature exhaust gas heat to the outer, so that the temperature rise of the outer is suppressed.
 また本発明の第2の特徴よれば、インナとアウタを構成する金属の材質を、これらのインナとアウタの加熱温度に対して最適なものを選定することができる。例えば、高温の排気ガスに晒されるインナを耐熱強度の高い金属(例えば、オーステナイト系ステンレス鋼)で構成し、インナよりも加熱温度が低いアウタを加工性と強度に優れるフェライト系ステンレス鋼で構成することによって、導入部の合理的な設計が可能となる。 Further, according to the second feature of the present invention, the material of the metal constituting the inner and the outer can be selected to be the most suitable for the heating temperature of the inner and the outer. For example, the inner exposed to high-temperature exhaust gas is made of a metal with high heat resistance (for example, austenitic stainless steel), and the outer, which has a lower heating temperature than the inner, is made of ferritic stainless steel, which has excellent workability and strength. This enables a rational design of the introduction section.
 また本発明の第3の特徴によれば、インナとアウタを、それぞれ2分割されたプレス成形品を溶接一体化することによって簡単に製造することができる。また、インナとアウタの上流側端部を、互いに接合された円筒部として構成し、該円筒部を取付フランジの円孔に嵌着することによって、取付フランジをインナとアウタ(導入部)の上流側端部に簡単に取り付けることができ、この取付フランジを内燃エンジンのシリンダヘッドの排気側端面に取り付けることによって、当該排気触媒装置を内燃エンジンに取り付けることができる。そして、この場合、導入部の上流側端部を取付フランジによって内燃エンジンに精度良く取り付けることができるため、該導入部の下流側端部を触媒コンバータに対して正確に位置決めすることができる。 Further, according to the third feature of the present invention, the inner and the outer can be easily manufactured by welding and integrating the press-molded products divided into two. Further, the upstream end of the inner and the outer is configured as a cylindrical portion joined to each other, and the cylindrical portion is fitted into the circular hole of the mounting flange to make the mounting flange upstream of the inner and the outer (introduction portion). It can be easily attached to the side end portion, and by attaching this mounting flange to the exhaust side end surface of the cylinder head of the internal combustion engine, the exhaust catalyst device can be attached to the internal combustion engine. In this case, since the upstream end of the introduction portion can be accurately attached to the internal combustion engine by the mounting flange, the downstream end of the introduction portion can be accurately positioned with respect to the catalytic converter.
 また本発明の第4の特徴によれば、インナの熱膨張許容部をアウタに近接して配置したため、インナとアウタとの間の隙間が小さく抑えられ、この隙間に高温の排気ガスが進入しにくくなり、排気ガスによるアウタの局部的な高温化を防ぐことができる。 Further, according to the fourth feature of the present invention, since the thermal expansion allowable portion of the inner is arranged close to the outer, the gap between the inner and the outer is suppressed to a small size, and high-temperature exhaust gas enters this gap. It becomes difficult to prevent the temperature of the outer from becoming locally high due to the exhaust gas.
 また本発明の第5の特徴によれば、アウタには、該アウタとインナを貫通するセンサ(例えば、混合気の連続的な空燃比(A/F)の変化を検出するためのラフセンサ)が取り付けられ、該センサとインナの貫通孔との間には、両者が接触しない程度の隙間が形成されているため、センサによって排気ガス中の酸素濃度などが高精度に検出される。 Further, according to the fifth feature of the present invention, the outer has a sensor penetrating the outer and the inner (for example, a rough sensor for detecting a continuous change in the air-fuel ratio (A / F) of the air-fuel mixture). Since the sensor is attached and a gap is formed between the sensor and the through hole of the inner so that the two do not come into contact with each other, the sensor detects the oxygen concentration in the exhaust gas with high accuracy.
 また本発明の第6の特徴によれば、アウタに形成されたボスの筒部がインナに近接する位置まで延びているため、センサとインナ間の隙間が小さく抑えられ、インナ内を流れる排気ガスのアウタへの流入が効果的に抑制される。このため、排気ガスによるアウタの局部的な高温化が防がれる。 Further, according to the sixth feature of the present invention, since the tubular portion of the boss formed on the outer extends to a position close to the inner, the gap between the sensor and the inner is suppressed to a small size, and the exhaust gas flowing in the inner is suppressed. The inflow to the outer is effectively suppressed. Therefore, the local temperature rise of the outer due to the exhaust gas can be prevented.
 また本発明の第7の特徴によれば、インナの熱膨張許容部とアウタとの間の隙間に介装されたスライド部材によってインナの下流端部が支持されるため、インナの振れが確実に防がれる。また、スライド部材によってインナとアウタとの間の隙間が埋められるため、インナの下流端側からアウタへの排気ガスの流入が阻止されて該排気ガスによるアウタの局部的な高温化が防がれる。 Further, according to the seventh feature of the present invention, the downstream end portion of the inner is supported by the slide member interposed in the gap between the thermal expansion allowable portion of the inner and the outer, so that the inner runout is ensured. It can be prevented. Further, since the gap between the inner and the outer is filled by the slide member, the inflow of the exhaust gas from the downstream end side of the inner to the outer is blocked, and the local temperature rise of the outer due to the exhaust gas is prevented. ..
図1は本発明に係る排気触媒装置を備える内燃エンジン要部の側面図である。FIG. 1 is a side view of a main part of an internal combustion engine including an exhaust catalyst device according to the present invention. 図2は本発明に係る排気触媒装置の導入部の縦断面図である。FIG. 2 is a vertical sectional view of an introduction portion of the exhaust catalyst device according to the present invention. 図3は本発明に係る排気触媒装置の導入部の分解斜視図である。FIG. 3 is an exploded perspective view of the introduction portion of the exhaust catalyst device according to the present invention. 図4は本発明に係る排気触媒装置の別形態1に係る導入部の縦断面図である。FIG. 4 is a vertical sectional view of an introduction portion according to another embodiment 1 of the exhaust catalyst device according to the present invention. 図5は本発明に係る排気触媒装置の別形態2に係る導入部の縦断面図である。FIG. 5 is a vertical sectional view of an introduction portion according to another embodiment 2 of the exhaust catalyst device according to the present invention.
 1       排気触媒装置
 2       触媒コンバータ
 2a      触媒コンバータの入口端面
 2b      触媒コンバータの出口端面
 3       ケース
 4       排気触媒装置の導入部
 5       排気触媒装置の導出部
 6       取付フランジ
 6a      取付フランジの円孔
 7       ボス
 8       ラフセンサ(センサ)
 9       スライド部材
 10      内燃エンジン
 17      ボス
 17a     ボスの筒部
 41      インナ
 41A,41B インナ半体
 41a     熱膨張許容部
 42      アウタ
 42A,42B アウタ半体
 S       空間
 δ       隙間
1 Exhaust catalyst device 2 Catalyst converter 2a Inlet end face of catalyst converter 2b Outlet end face of catalyst converter 3 Case 4 Introductory part of exhaust catalyst device 5 Derivation part of exhaust catalyst device 6 Mounting flange 6a Circular hole of mounting flange 7 Boss 8 Rough sensor (sensor) )
9 Slide member 10 Internal combustion engine 17 Boss 17a Boss cylinder 41 Inner 41A, 41B Inner half 41a Thermal expansion tolerance 42 Outer 42A, 42B Outer half S Space δ Gap
 以下に本発明の実施の形態を添付図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
 図1は本発明に係る排気触媒装置を備える内燃エンジン要部の側面図、図2は本発明に係る排気触媒装置の導入部の縦断面図、図3は同排気触媒装置の導入部の分解斜視図である。 FIG. 1 is a side view of a main part of an internal combustion engine including an exhaust catalyst device according to the present invention, FIG. 2 is a vertical sectional view of an introduction part of the exhaust catalyst device according to the present invention, and FIG. 3 is an exploded view of the introduction part of the exhaust catalyst device. It is a perspective view.
 図1に示す内燃エンジン10は、4サイクル多気筒エンジンであり、そのシリンダブロック11には、複数の不図示のシリンダが図1の紙面垂直方向に並設されており、各シリンダ内には、不図示のピストンが上下摺動可能に嵌装されている。そして、各ピストンは、不図示のコンロッドを介して不図示のクランクシャフトにそれぞれ連結されている。 The internal combustion engine 10 shown in FIG. 1 is a 4-cycle multi-cylinder engine, and a plurality of cylinders (not shown) are arranged side by side in the cylinder block 11 in the direction perpendicular to the paper surface of FIG. A piston (not shown) is fitted so that it can slide up and down. Each piston is connected to a crankshaft (not shown) via a connecting rod (not shown).
 また、シリンダブロック11の上部にはシリンダヘッド12が被着されており、このシリンダヘッド12には、各気筒ごとに不図示の燃焼室がそれぞれ形成されており、各燃焼室には不図示の吸気ポートと排気ポートがそれぞれ開口している。なお、各燃焼室にそれぞれ開口する吸気ポートと排気ポートは、不図示の動弁機構によって駆動される不図示の吸気バルブと排気バルブによってそれぞれ適当なタイミングで開閉され、これによって各燃焼室において所要のガス交換がなされる。なお、シリンダヘッド12においては、各気筒の燃焼室から延びる複数の排気ポートが集合ポートとして集合しており、シリンダヘッド12の排気側の端面には、各燃焼室から排出されて複数の排気ポートから集合ポートへと集合して流れる排気ガスを浄化するための本発明に係る排気触媒装置1が接続されている。 Further, a cylinder head 12 is attached to the upper part of the cylinder block 11, and a combustion chamber (not shown) is formed in the cylinder head 12 for each cylinder, and each combustion chamber is not shown. The intake port and the exhaust port are open respectively. The intake port and the exhaust port that open in each combustion chamber are opened and closed at appropriate timings by the intake valve and the exhaust valve (not shown) driven by a valve drive mechanism (not shown), which is required in each combustion chamber. Gas exchange is done. In the cylinder head 12, a plurality of exhaust ports extending from the combustion chambers of each cylinder are gathered as a collecting port, and a plurality of exhaust ports are discharged from each combustion chamber on the end face of the cylinder head 12 on the exhaust side. The exhaust gas catalyst device 1 according to the present invention for purifying the exhaust gas that collects and flows from the to the collecting port is connected.
 以上のように構成された内燃エンジン10において、不図示のインジェクタによって混合気が吸気ポートから各燃焼室にそれぞれ供給されると、各燃焼室において混合気がピストンによって圧縮された後に不図示の点火プラグによって着火燃焼し、この混合気の燃焼によって発生する排気ガスの圧力によって各ピストンが各シリンダ内を摺動する。そして、各ピストンの摺動(直線運動)は、コンロッドを介してクランクシャフトの回転運動に変換されるとともに、各燃焼室において排気ポートが排気バルブによって開かれると、高温・高圧の排気ガスが前述のように各燃焼室から排出されて複数の排気ポートから集合ポートへと集合して流れ、この排気ガスが本発明に係る排気触媒装置1によって浄化される。なお、排気触媒装置1の触媒コンバータ2を通過することによって浄化された排気ガスは、排気触媒装置1の導出部5から不図示の排気管とサイレンサを通って大気中に排出される。 In the internal combustion engine 10 configured as described above, when an air-fuel mixture is supplied to each combustion chamber from an intake port by an injector (not shown), an ignition (not shown) is performed after the air-fuel mixture is compressed by a piston in each combustion chamber. It is ignited and burned by the plug, and each piston slides in each cylinder by the pressure of the exhaust gas generated by the combustion of this air-fuel mixture. Then, the sliding (linear motion) of each piston is converted into the rotary motion of the crank shaft via the conrod, and when the exhaust port is opened by the exhaust valve in each combustion chamber, the high temperature and high pressure exhaust gas is described above. As described above, the exhaust gas is discharged from each combustion chamber, aggregates and flows from a plurality of exhaust ports to the collecting port, and the exhaust gas is purified by the exhaust catalyst device 1 according to the present invention. The exhaust gas purified by passing through the catalyst converter 2 of the exhaust catalyst device 1 is discharged into the atmosphere from the lead-out unit 5 of the exhaust catalyst device 1 through an exhaust pipe and a silencer (not shown).
 ここで、本発明に係る排気浄化装置1の詳細について説明する。 Here, the details of the exhaust gas purification device 1 according to the present invention will be described.
 本発明に係る排気浄化装置1は、排気ガス浄化用の触媒コンバータ2と、この触媒コンバータ2を収容するケース3と、内燃エンジン10のシリンダヘッド12の排気側端面に接続されて排気ポートから排出される排気ガスを触媒コンバータ2の入口端面2aへと導く導入部4と、触媒コンバータ2の出口端面2bに接続されて触媒コンバータ2によって浄化された排気ガスを不図示の排気管やサイレンサへと導く導出部5によって構成されている。 The exhaust gas purification device 1 according to the present invention is connected to a catalyst converter 2 for purifying exhaust gas, a case 3 accommodating the catalyst converter 2, and an exhaust side end surface of a cylinder head 12 of an internal combustion engine 10 and discharged from an exhaust port. The exhaust gas that is connected to the inlet end surface 2a of the catalyst converter 2 and the exhaust gas that is connected to the outlet end surface 2b of the catalyst converter 2 and purified by the catalyst converter 2 is sent to an exhaust pipe or silencer (not shown). It is composed of a derivation unit 5 for guiding.
 上記触媒コンバータ2は、多数のセルが形成されたモノリス構造を有する円柱状の触媒担体に白金やロジウムなどの貴金属を担持させて構成されており、ケース3内に略垂直に起立した状態で収容されている。そして、この触媒コンバータ2には、導入部4から排気ガスが流入する入口端面2aと、当該触媒コンバータ2によって浄化された排気ガスが流出する出口端面2bを備えており、入口端面2aに導入部4の下流端(下端)が接続され、出口端面2bに導出部5の上流端(上端)が接続されている。 The catalyst converter 2 is configured by supporting a precious metal such as platinum or rhodium on a columnar catalyst carrier having a monolithic structure in which a large number of cells are formed, and is housed in a case 3 in a substantially vertically upright state. Has been done. The catalyst converter 2 is provided with an inlet end surface 2a into which the exhaust gas flows in from the introduction unit 4 and an outlet end surface 2b from which the exhaust gas purified by the catalyst converter 2 flows out. The downstream end (lower end) of 4 is connected, and the upstream end (upper end) of the lead-out portion 5 is connected to the outlet end surface 2b.
 上記導入部4は、その上流端が取付フランジ6を介して内燃エンジン10の排気側端面に取り付けられる筒状部材である。この導入部4は、その上流端から後方(図1の右方)に向かって略水平に延びた後に垂直下方へと折り曲げられ、下流端部は、水平に広がりながら触媒コンバータ2へと延びて該触媒コンバータ2の入口端面2aに接続されている。 The introduction portion 4 is a cylindrical member whose upstream end is attached to the exhaust side end surface of the internal combustion engine 10 via the attachment flange 6. The introduction portion 4 extends substantially horizontally from its upstream end toward the rear (to the right in FIG. 1) and then bends vertically downward, and the downstream end extends horizontally to the catalytic converter 2. It is connected to the inlet end surface 2a of the catalyst converter 2.
 ところで、導入部4は、図2に示すように、インナ(内管)41とアウタ(外管)42との内外二重管構造として構成されており、これらのインナ41とアウタ42との間には空間Sが形成されており、この空間Sは、熱伝導率の低い断熱空間を構成している。そして、インナ41の下流側は、触媒コンバータ2とアウタ42に接触しない熱膨張許容部41aを構成しており、この熱膨張許容部41aは、アウタ42に近接して配置されている。ここで、インナ41の熱膨張許容部41aは、触媒コンバータ2とアウタ42によって拘束されておらず、両者に対してフリーな状態にある。これに対して、アウタ42は、その下流端(下端)の内周がケース3の外周に嵌着されて固定されている。 By the way, as shown in FIG. 2, the introduction portion 4 is configured as an inner / outer double pipe structure of an inner (inner pipe) 41 and an outer (outer pipe) 42, and is located between the inner 41 and the outer 42. A space S is formed in the space S, which constitutes a heat insulating space having a low thermal conductivity. The downstream side of the inner 41 constitutes a thermal expansion allowable portion 41a that does not come into contact with the catalyst converter 2 and the outer 42, and the thermal expansion allowable portion 41a is arranged close to the outer 42. Here, the thermal expansion allowable portion 41a of the inner 41 is not constrained by the catalytic converter 2 and the outer 42, and is in a free state with respect to both. On the other hand, the outer circumference 42 is fixed by fitting the inner circumference of its downstream end (lower end) to the outer circumference of the case 3.
 また、図2に示すように、導入部4のインナ41とアウタ42の上部には、互いに連通する円孔状の貫通孔41b,42aがそれぞれ形成されており、アウタ42の貫通孔42aの周囲には、円筒状のボス7が溶接によって取り付けられている。そして、ボス7とインナ41の貫通孔41bにはラフセンサ8が上方から通され、該ラフセンサ8は、ボス7に取り付けられている。すなわち、ラフセンサ8は、ボス7を介してアウタ42に取り付けられており、ラフセンサ8が取り付けられた状態では、該ラフセンサ8とインナ41の貫通孔41bとの間には、両者が接触しない程度の大きさの隙間δが形成されている。なお、ラフセンサ8は、混合気の空燃比(A/F)の変化を検出するためのものであって、このラフセンサ8によって検出される排気ガス中の酸素濃度がフィードバックされて混合気の空燃比(A/F)が所期の値に保たれる。 Further, as shown in FIG. 2, circular through holes 41b and 42a communicating with each other are formed in the upper portions of the inner 41 and the outer 42 of the introduction portion 4, respectively, and are around the through holes 42a of the outer 42. A cylindrical boss 7 is attached to the boss 7 by welding. A rough sensor 8 is passed through the through hole 41b of the boss 7 and the inner 41 from above, and the rough sensor 8 is attached to the boss 7. That is, the rough sensor 8 is attached to the outer 42 via the boss 7, and when the rough sensor 8 is attached, the rough sensor 8 and the through hole 41b of the inner 41 do not come into contact with each other. A sized gap δ is formed. The rough sensor 8 is for detecting a change in the air-fuel ratio (A / F) of the air-fuel mixture, and the oxygen concentration in the exhaust gas detected by the rough sensor 8 is fed back to the air-fuel ratio of the air-fuel mixture. (A / F) is kept at the expected value.
 ここで、本実施の形態においては、排気触媒装置1の導入部4を構成するインナ41とアウタ42は、図3に示すように、それぞれ2分割されたプレス成形品であるインナ半体41A,41B同士及びアウタ半体42A,42B同士をそれぞれ溶接一体化して構成されており、これらのインナ41とアウタ42の各上流側端部は、図2に示すように、互いに接合された円筒部41c,42bをそれぞれ構成している。そして、これらのインナ41とアウタ42の各円筒部41c,42bは、取付フランジ6の円孔6aに嵌着されている。したがって、取付フランジ6は、導入部4の上流端に取り付けられており、導入部4の上流端は、取付フランジ6を不図示のボルトまたはバンドよって内燃エンジン10のシリンダヘッド12の排気側端面(図1参照)に取り付けることによって、導入部4の上流端が取付フランジ6を介して内燃エンジン10のシリンダヘッド12の排気側端面に取り付けられている。 Here, in the present embodiment, the inner 41 and the outer 42 constituting the introduction portion 4 of the exhaust catalyst device 1 are the inner semifield 41A, which is a press-molded product divided into two, as shown in FIG. The 41Bs and the outer semifields 42A and 42B are welded and integrated, and the upstream end portions of the inner 41 and the outer 42 are joined to each other by the cylindrical portion 41c as shown in FIG. , 42b, respectively. The cylindrical portions 41c and 42b of the inner 41 and the outer 42 are fitted into the circular holes 6a of the mounting flange 6. Therefore, the mounting flange 6 is mounted at the upstream end of the introduction portion 4, and the upstream end of the introduction portion 4 uses a bolt or band (not shown) to attach the mounting flange 6 to the exhaust side end surface of the cylinder head 12 of the internal combustion engine 10. By attaching to FIG. 1), the upstream end of the introduction portion 4 is attached to the exhaust side end surface of the cylinder head 12 of the internal combustion engine 10 via the attachment flange 6.
 ところで、導入部4を構成するインナ41とアウタ42は、異種金属によって構成されており、内部を高温の排気ガスが流れるインナ41は、該インナ41よりは温度が低いアウタ42を構成する金属よりも耐熱強度の高い金属によって構成されている。具体的には、インナ41を構成する金属には、耐熱強度と耐食性が高いオーステナイト系ステンレス鋼(SUS316L)が使用され、アウタ42を構成する金属には、加工性と強度に優れるフェライト系ステンレス鋼(SUS444など)が使用されている。 By the way, the inner 41 and the outer 42 constituting the introduction portion 4 are made of dissimilar metals, and the inner 41 in which the high-temperature exhaust gas flows inside is more than the metal constituting the outer 42 having a lower temperature than the inner 41. Is also composed of a metal with high heat resistance. Specifically, austenitic stainless steel (SUS316L) having high heat resistance and corrosion resistance is used as the metal constituting the inner 41, and ferritic stainless steel having excellent workability and strength is used as the metal constituting the outer 42. (SUS444, etc.) is used.
 本実施の形態では、図3に示すように、オーステナイト系ステンレス鋼板をプレス成形して得られるインナ半体41A,41Bの開口部周縁同士を溶接することによって、図2に示すような筒状のインナ41が得られる。同様に、フェライト系ステンレス鋼板をプレス成形して得られるアウタ半体42A,42Bの開口部周縁同士を溶接することによって、図2に示すような筒状のアウタ42が得られる。なお、図3に示すように、インナ半体41A,41Bの上部には、半円孔41b1,41b2がそれぞれ形成されており、これらのインナ半体41A,41B同士が溶接一体化されて得られるインナ41の上部には、半円孔41b1,41b2同士を組み合わせて構成される円孔状の貫通孔41b(図2参照)が形成される。同様に、アウタ半体42A,42Bの上部には、半円孔42a1,42a2がそれぞれ形成されており、これらのアウタ半体42A,42B同士が溶接一体化されて得られるアウタ42の上部には、半円孔42a1,42a2同士を組み合わせて構成される円孔状の貫通孔42a(図2参照)が形成され、この貫通孔42aにボス7が挿通されてアウタ42に溶着される。 In the present embodiment, as shown in FIG. 3, a tubular shape as shown in FIG. 2 is formed by welding the peripheral edges of the openings of the inner semifields 41A and 41B obtained by press-molding an austenitic stainless steel plate. Inner 41 is obtained. Similarly, by welding the peripheral edges of the openings of the outer semifields 42A and 42B obtained by press-molding a ferritic stainless steel plate, a tubular outer 42 as shown in FIG. 2 can be obtained. As shown in FIG. 3, semicircular holes 41b1 and 41b2 are formed in the upper portions of the inner halves 41A and 41B, respectively, and these inner halves 41A and 41B are welded and integrated to each other. At the upper part of the inner 41, a circular through hole 41b (see FIG. 2) formed by combining the semicircular holes 41b1 and 41b2 is formed. Similarly, semicircular holes 42a1 and 42a2 are formed in the upper portions of the outer half bodies 42A and 42B, respectively, and in the upper portion of the outer 42 obtained by welding and integrating these outer half bodies 42A and 42B with each other. , A circular hole-shaped through hole 42a (see FIG. 2) formed by combining the semicircular holes 42a1 and 42a2 is formed, and the boss 7 is inserted through the through hole 42a and welded to the outer 42.
 以上のように、本発明に係る排気触媒装置1の一部を構成する導入部4は、インナ41とアウタ42との内外二重管構造として構成され、内部を高温の排気ガスが流れるインナ41の下流側は、熱膨張許容部41aを構成して触媒コンバータ2とアウタ42に拘束されておらずフリーであるため、インナ41が自由に熱膨張することができる。このため、排気ガスの温度が極度に高い場合であっても、インナ41とアウタ42の熱膨張差による破損や異音の発生が防がれる。 As described above, the introduction unit 4 constituting a part of the exhaust catalyst device 1 according to the present invention is configured as an inner / outer double pipe structure of the inner 41 and the outer 42, and the inner 41 through which high-temperature exhaust gas flows inside. Since the downstream side of the inner 41 constitutes a thermal expansion allowable portion 41a and is not constrained by the catalytic converter 2 and the outer 42 and is free of charge, the inner 41 can be freely thermally expanded. Therefore, even when the temperature of the exhaust gas is extremely high, it is possible to prevent damage and abnormal noise due to the difference in thermal expansion between the inner 41 and the outer 42.
 また、インナ41とアウタ42間の空間Sは、断熱層を構成して高温の排気ガス熱のアウタ42への伝導を遮断するため、アウタ42の温度上昇が抑えられる。 Further, the space S between the inner 41 and the outer 42 forms a heat insulating layer to block the conduction of high-temperature exhaust gas heat to the outer 42, so that the temperature rise of the outer 42 is suppressed.
 さらに、本実施の形態においては、インナ41とアウタ42を構成する金属の材質を、これらのインナ41とアウタ42の加熱温度に対して最適なものを選定するようにした。例えば、高温の排気ガスに晒されるインナ41を耐熱強度の高い金属であるオーステナイト系ステンレス鋼で構成し、インナ41よりも加熱温度が低いアウタ42を加工性と強度に優れるフェライト系ステンレス鋼で構成するようにしたため、導入部4の合理的な設計が可能となる。 Further, in the present embodiment, the material of the metal constituting the inner 41 and the outer 42 is selected to be the most suitable for the heating temperature of the inner 41 and the outer 42. For example, the inner 41 exposed to high-temperature exhaust gas is made of austenitic stainless steel, which is a metal with high heat resistance, and the outer 42, which has a lower heating temperature than the inner 41, is made of ferritic stainless steel, which has excellent workability and strength. Therefore, the rational design of the introduction unit 4 becomes possible.
 そして、本実施の形態においては、インナ41とアウタ42を、それぞれ2分割されたプレス成形品であるインナ半体41A,41B同士とアウタ半体42A,42B同士をそれぞれ溶接一体化することによって簡単に製造することができる。また、インナ41とアウタ42の上流側端部を、互いに接合された円筒部41c,42bとして構成し、該円筒部41c,42bを取付フランジ6の円孔6aに嵌着することによって、取付フランジ6をインナ41とアウタ42の上流側端部に簡単に取り付けることができ、この取付フランジ6を内燃エンジン10のシリンダヘッド12(図1参照)の排気側端面に取り付けることによって、当該排気触媒装置1を内燃エンジン10に取り付けることができる。そして、この場合、導入部4の上流側端部を取付フランジ6によって内燃エンジン10に精度良く取り付けることができるため、該導入部4の下流側端部を触媒コンバータ2に対して正確に位置決めすることができる。 Then, in the present embodiment, the inner 41 and the outer 42 are easily integrated by welding the inner semifields 41A and 41B, which are press-molded products divided into two, and the outer semifields 42A and 42B, respectively. Can be manufactured to. Further, the upstream end portions of the inner 41 and the outer 42 are configured as cylindrical portions 41c and 42b joined to each other, and the cylindrical portions 41c and 42b are fitted into the circular holes 6a of the mounting flange 6 to fit the mounting flange. 6 can be easily attached to the upstream end of the inner 41 and the outer 42, and by attaching this mounting flange 6 to the exhaust side end surface of the cylinder head 12 (see FIG. 1) of the internal combustion engine 10, the exhaust catalyst device is concerned. 1 can be attached to the internal combustion engine 10. In this case, since the upstream end of the introduction portion 4 can be accurately attached to the internal combustion engine 10 by the mounting flange 6, the downstream end of the introduction portion 4 is accurately positioned with respect to the catalytic converter 2. be able to.
 また、本実施の形態においては、インナ41の熱膨張許容部41aをアウタ42に近接して配置したため、インナ41とアウタ42との間の隙間が小さく抑えられ、この隙間に高温の排気ガスが進入しにくくなり、排気ガスによるアウタ42の局部的な高温化を防ぐことができる。 Further, in the present embodiment, since the thermal expansion allowable portion 41a of the inner 41 is arranged close to the outer 42, the gap between the inner 41 and the outer 42 is suppressed to a small size, and high-temperature exhaust gas is discharged in this gap. It becomes difficult to enter, and it is possible to prevent the temperature of the outer 42 from becoming locally high due to the exhaust gas.
 さらに、本実施の形態では、アウタ42には、該アウタ42とインナ41を貫通するラフセンサ8が取り付けられ、該ラフセンサ8とインナ41の貫通孔41bとの間には、両者が接触しない程度の隙間δが形成されているため、ラフセンサ8によって排気ガス中の酸素濃度を高精度に検出することができる。 Further, in the present embodiment, a rough sensor 8 penetrating the outer 42 and the inner 41 is attached to the outer 42 so that the rough sensor 8 and the through hole 41b of the inner 41 do not come into contact with each other. Since the gap δ is formed, the oxygen concentration in the exhaust gas can be detected with high accuracy by the rough sensor 8.
 ここで、本発明に係る排気触媒装置1の導入部4の他の形態を図4及び図5にそれぞれ示す。なお、図4及び図5においては、図2に示したものと同一要素には同一符号を付しており、以下、それらについての再度の説明は省略する。 Here, other forms of the introduction unit 4 of the exhaust catalyst device 1 according to the present invention are shown in FIGS. 4 and 5, respectively. In FIGS. 4 and 5, the same elements as those shown in FIG. 2 are designated by the same reference numerals, and the description thereof will be omitted below.
 すなわち、図4は本発明に係る排気触媒装置1の別形態1に係る導入部4の縦断面図であり、本形態においては、アウタ42には、ラフセンサ8を取り付けるためのボス17が取り付けられているが、このボス17の筒部17aは、インナ41に近接する位置まで延びている。このようにボス17の筒部17aをインナ41に近接する位置まで延ばすと、ラフセンサ8とインナ41との間の隙間が小さく抑えられ、インナ41内を流れる排気ガスのアウタ42への流入が効果的に抑制されるため、排気ガスによるアウタ42の局部的な高温化が防がれるという効果が得られる。 That is, FIG. 4 is a vertical sectional view of an introduction portion 4 according to another embodiment 1 of the exhaust catalyst device 1 according to the present invention. In this embodiment, a boss 17 for attaching a rough sensor 8 is attached to the outer 42. However, the tubular portion 17a of the boss 17 extends to a position close to the inner 41. When the tubular portion 17a of the boss 17 is extended to a position close to the inner 41 in this way, the gap between the rough sensor 8 and the inner 41 is suppressed to a small size, and the inflow of exhaust gas flowing through the inner 41 into the outer 42 is effective. Therefore, it is possible to obtain the effect of preventing the local temperature rise of the outer 42 due to the exhaust gas.
 また、図5は本発明に係る排気触媒装置1の別形態2に係る導入部4の縦断面図であり、本形態においては、インナ41の熱膨張許容部41aとアウタ42との間の隙間にリング状のスライド部材9を介装している。 Further, FIG. 5 is a vertical cross-sectional view of the introduction portion 4 according to another embodiment 2 of the exhaust catalyst device 1 according to the present invention. In this embodiment, the gap between the thermal expansion allowable portion 41a of the inner 41 and the outer 42 is taken. A ring-shaped slide member 9 is interposed.
 上記構成を採用することによって、インナ41の下流端部がスライド部材9によって支持されるため、該インナ41の振れが確実に防がれる。また、スライド部材9によってインナ41とアウタ42との間の隙間が埋められるため、インナ41の下流端側からアウタ42への排気ガスの流入が阻止されて該排気ガスによるアウタ42の局部的な高温化が防がれるという効果が得られる。 By adopting the above configuration, since the downstream end portion of the inner 41 is supported by the slide member 9, the runout of the inner 41 is surely prevented. Further, since the gap between the inner 41 and the outer 42 is filled by the slide member 9, the inflow of the exhaust gas from the downstream end side of the inner 41 to the outer 42 is blocked, and the exhaust gas causes the outer 42 to be localized. The effect of preventing high temperature can be obtained.
 なお、本発明は、以上説明した実施の形態に適用が限定されるものではなく、その要旨の範囲内で種々の変形が可能であることは勿論である。 It should be noted that the present invention is not limited to the embodiments described above, and it goes without saying that various modifications can be made within the scope of the gist thereof.

Claims (7)

  1.  排気ガス浄化用の触媒コンバータと、内燃エンジンの排気ポートから排出される排気ガスを前記触媒コンバータの入口端面へと導く筒状の導入部を備える排気触媒装置であって、
     前記導入部は、インナとアウタとの内外二重管構造として構成され、
     前記インナの下流側は、前記触媒コンバータと前記アウタに接触しない熱膨張許容部を構成していることを特徴とする内燃エンジンの排気触媒装置。
    An exhaust catalyst device including a catalytic converter for purifying exhaust gas and a tubular introduction portion that guides exhaust gas discharged from an exhaust port of an internal combustion engine to an inlet end face of the catalytic converter.
    The introduction portion is configured as an inner / outer double pipe structure of an inner and an outer.
    An exhaust catalyst device for an internal combustion engine, characterized in that a downstream side of the inner portion constitutes a thermal expansion allowable portion that does not come into contact with the catalytic converter and the outer.
  2.  前記インナと前記アウタは、それぞれ異種金属で構成されており、前記インナを構成する金属の耐熱強度は、前記アウタを構成する金属の耐熱強度よりも高いことを特徴とする請求項1に記載の内燃エンジンの排気触媒装置。 The first aspect of claim 1, wherein the inner and the outer are each composed of dissimilar metals, and the heat-resistant strength of the metal constituting the inner is higher than the heat-resistant strength of the metal constituting the outer. Exhaust catalyst device for internal combustion engine.
  3.  前記インナと前記アウタは、それぞれ2分割されたプレス成形品を溶接一体化して構成され、これらのインナとアウタの上流側端部は、互いに接合された円筒部を構成し、該円筒部が取付フランジの円孔に嵌着されていることを特徴とする請求項2に記載の内燃エンジンの排気触媒装置。 The inner and the outer are each formed by welding and integrating a press-molded product divided into two, and the upstream end of the inner and the outer form a cylindrical portion joined to each other, and the cylindrical portion is attached. The exhaust catalyst device for an internal combustion engine according to claim 2, wherein the exhaust catalyst device is fitted in a circular hole of a flange.
  4.  前記熱膨張許容部は、前記アウタに近接して配置されていることを特徴とする請求項1~3の何れかに記載の内燃エンジンの排気触媒装置。 The exhaust catalyst device for an internal combustion engine according to any one of claims 1 to 3, wherein the thermal expansion allowable portion is arranged close to the outer.
  5.  前記アウタには、該アウタと前記インナを貫通するセンサが取り付けられており、該センサと前記インナの貫通孔との間には、両者が接触しない程度の隙間が形成されていることを特徴とする請求項1~4の何れかに記載の内燃エンジンの排気触媒装置。 A sensor penetrating the outer and the inner is attached to the outer, and a gap is formed between the sensor and the through hole of the inner so that the two do not come into contact with each other. The exhaust catalyst device for an internal combustion engine according to any one of claims 1 to 4.
  6.  前記アウタには、前記センサを取り付けるためのボスが取り付けられており、該ボスの筒部は、前記インナに近接する位置まで延びていることを特徴とする請求項5に記載の内燃エンジンの排気触媒装置。 The exhaust gas of an internal combustion engine according to claim 5, wherein a boss for attaching the sensor is attached to the outer, and the tubular portion of the boss extends to a position close to the inner. Catalyst device.
  7.  前記インナの前記熱膨張許容部と前記アウタとの間の隙間にスライド部材を介装したことを特徴とする請求項1~6の何れかに記載の内燃エンジンの排気触媒装置。 The exhaust catalyst device for an internal combustion engine according to any one of claims 1 to 6, wherein a slide member is interposed in a gap between the thermal expansion allowable portion of the inner and the outer.
PCT/JP2021/017478 2020-05-13 2021-05-07 Exhaust catalyst device for internal combustion engine WO2021230147A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1018840A (en) * 1996-07-04 1998-01-20 Calsonic Corp Double pipe exhaust manifold
JP2000303831A (en) * 1999-04-21 2000-10-31 Sango Co Ltd Catalytic converter
JP2002054437A (en) * 2000-08-14 2002-02-20 Calsonic Kansei Corp Double pipe type exhaust manifold
JP2005330501A (en) * 2004-05-18 2005-12-02 Nisshin Steel Co Ltd Austenitic stainless steel for exhaust manifold
JP2007211663A (en) * 2006-02-08 2007-08-23 Honda Motor Co Ltd Exhaust gas catalyst device and multi-cylinder internal combustion engine equipped with the same
JP2011196211A (en) * 2010-03-18 2011-10-06 Mazda Motor Corp Engine exhaust device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1018840A (en) * 1996-07-04 1998-01-20 Calsonic Corp Double pipe exhaust manifold
JP2000303831A (en) * 1999-04-21 2000-10-31 Sango Co Ltd Catalytic converter
JP2002054437A (en) * 2000-08-14 2002-02-20 Calsonic Kansei Corp Double pipe type exhaust manifold
JP2005330501A (en) * 2004-05-18 2005-12-02 Nisshin Steel Co Ltd Austenitic stainless steel for exhaust manifold
JP2007211663A (en) * 2006-02-08 2007-08-23 Honda Motor Co Ltd Exhaust gas catalyst device and multi-cylinder internal combustion engine equipped with the same
JP2011196211A (en) * 2010-03-18 2011-10-06 Mazda Motor Corp Engine exhaust device

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