WO2021230038A1 - Waste water treating agent and method for producing waste water treating agent - Google Patents

Waste water treating agent and method for producing waste water treating agent Download PDF

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Publication number
WO2021230038A1
WO2021230038A1 PCT/JP2021/016415 JP2021016415W WO2021230038A1 WO 2021230038 A1 WO2021230038 A1 WO 2021230038A1 JP 2021016415 W JP2021016415 W JP 2021016415W WO 2021230038 A1 WO2021230038 A1 WO 2021230038A1
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Prior art keywords
wastewater treatment
treatment agent
plant powder
particles
product
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PCT/JP2021/016415
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French (fr)
Japanese (ja)
Inventor
融 松永
雅彦 伊東
博幸 本間
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デクセリアルズ株式会社
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Application filed by デクセリアルズ株式会社 filed Critical デクセリアルズ株式会社
Priority to CN202180030020.1A priority Critical patent/CN115397536A/en
Publication of WO2021230038A1 publication Critical patent/WO2021230038A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/01Separation of suspended solid particles from liquids by sedimentation using flocculating agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/20Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating

Definitions

  • the present invention relates to a wastewater treatment agent and a method for producing the wastewater treatment agent.
  • wastewater treatment agents are used to purify this wastewater.
  • wastewater treatment itself is carried out via a plurality of water tanks, the chemicals (wastewater treatment agents) supplied to each water tank are generally supplied in a liquid form, and are solid such as a flocculant polymer.
  • the powdered chemicals are made into a starch syrup-like aqueous solution using a dedicated dissolution facility and then supplied to the treatment water tank.
  • the melting equipment is equipped with a system for automatically supplying chemicals.
  • a facility equipped with a mechanism for quantitatively supplying a drug, which is a solid powder, by using its own weight and fluidity is widely used. If the amount of wastewater is small or the amount of wastewater to be treated fluctuates greatly, the conditions may be changed manually to dissolve the wastewater, but the above-mentioned automatic supply system is adopted because the on-site burden such as increased man-hours increases. However, there are many places.
  • a wastewater treatment agent having a granulated plant powder has been proposed for the purpose of being able to be suitably used for an automatic supply system capable of low cost and stable supply (for example, a wastewater treatment agent having a granulated product of plant powder).
  • an automatic supply system capable of low cost and stable supply for example, a wastewater treatment agent having a granulated product of plant powder.
  • Patent Document 1 For the purpose of being able to be suitably used for an automatic supply system capable of stably and repeatedly and accurately supplying a wastewater treatment agent having a desired performance at low cost, a plant powder and a flocculant polymer are used.
  • a wastewater treatment agent which is a granulated product containing a mixture has been proposed (see, for example, Patent Document 2).
  • Patent Document 1 in an automatic supply system in which a wastewater treatment agent is supplied from a hopper of a powder feeder to a melting machine by using the weight of the wastewater treatment agent, the wastewater treatment agent produces plant powder having poor fluidity. Since it is contained, bridges and rat holes are generated in the hopper of the dusting machine, and there is a problem that an aqueous solution containing a wastewater treatment agent having a certain concentration cannot be stably prepared.
  • the present invention is a wastewater treatment agent that contains a large number of components having poor fluidity such as plant powder, but has excellent fluidity and can prevent the generation of bridges and rat holes in the hopper in an automatic supply system. And to provide a method for producing a wastewater treatment agent.
  • ⁇ 1> Contains particles containing a plant powder and an agglutinant polymer, It is a wastewater treatment agent characterized by having an angle of repose of 38 degrees or less.
  • ⁇ 2> The wastewater treatment agent according to ⁇ 1>, which has a bulk density of 0.55 g / mL or more.
  • ⁇ 3> The wastewater treatment agent according to any one of ⁇ 1> to ⁇ 2>, wherein the angle of repose is 37 degrees or less.
  • ⁇ 4> The wastewater treatment agent according to any one of ⁇ 1> to ⁇ 3>, wherein the plant powder has an angle of repose of 47 to 57 degrees.
  • ⁇ 5> Any of the above ⁇ 1> to ⁇ 4>, wherein the mass ratio of the plant powder to the flocculant polymer (plant powder: flocculant polymer) is 10%: 90% to 30%: 70%. It is a wastewater treatment agent according to. ⁇ 6> The wastewater treatment agent according to any one of ⁇ 1> to ⁇ 5>, wherein the plant powder contains a cationic component and the flocculant polymer contains an anionic component.
  • It is a method for producing a wastewater treatment agent which comprises. ⁇ 8> A primary drying step of drying the molded product so that the water content is 15% to 25% to obtain a primary dried product.
  • the method for producing a wastewater treatment agent according to ⁇ 7> which comprises. ⁇ 9>
  • the present invention it is possible to solve the above-mentioned problems in the prior art and achieve the above-mentioned object, and it is excellent in fluidity while containing a large number of components having poor fluidity such as plant powder, and a hopper in an automatic supply system. It is possible to provide a wastewater treatment agent capable of preventing the generation of bridges and rat holes in the inside, and a method for producing the wastewater treatment agent.
  • the wastewater treatment agent of the present invention contains particles containing a plant powder and a flocculant polymer, and further contains other components as required.
  • the angle of repose of the wastewater treatment agent is 38 degrees or less, preferably 37 degrees or less. When the angle of repose is 38 degrees or less, the fluidity of the wastewater treatment agent is improved, and the generation of bridges and rat holes in the hopper in the automatic supply system can be prevented.
  • the angle of repose of the wastewater treatment agent can be measured using, for example, a powder tester PT-X (manufactured by Hosokawa Micron Co., Ltd.), and the wastewater treatment agent is measured via a funnel on a circular cradle. Gently drop and measure the angle between the slope and the horizontal plane when the layer is formed in a mountain shape.
  • the wastewater treatment agent of the present invention is produced as particles in which the plant powder and the flocculant polymer are integrated by being produced by using the method for producing the wastewater treatment agent of the present invention described later, and the angle of repose is 38. It will be less than the degree.
  • the angle of repose is increased. It cannot be below 38 degrees.
  • the particles include the plant powder and the flocculant polymer, and if necessary, other components.
  • the plant powder and the flocculant polymer are integrated.
  • the fluidity of the wastewater treatment agent is improved, and the generation of bridges and rat holes in the hopper in the automatic supply system can be prevented.
  • the cationic component in the plant powder and the anionic component of the flocculant polymer are partially bonded electrochemically, the wastewater treatment agent is made into an aqueous solution by the user.
  • the shape of the particles is not particularly limited as long as the angle of repose of the wastewater treatment agent is 38 degrees or less, and can be appropriately selected depending on the intended purpose. Examples thereof include substantially spherical, needle-shaped, and non-spherical. Be done. Among these, a substantially spherical shape is preferable because it has high fluidity.
  • the plant powder is a powder of a plant.
  • the plant is not particularly limited as long as it is a plant capable of coagulating and separating inorganic unnecessary substances (nickel, copper, fluorine, etc.) in wastewater, and can be appropriately selected according to the purpose, for example, long. Examples include chorus capsularis, moroheiya, Japanese mustard spinach, trefoil, mizuna, and spinach. Among these, Chosaku Huangma and Moroheiya are preferable. Examples of the site of the plant include leaves, skins, stems, roots and the like, and among these, leaves and skins are preferable.
  • the angle of repose of the plant powder is preferably 47 degrees or more and 57 degrees or less. This is because the particle size of the plant powder to be added as a raw material needs to be in an appropriate range (53 ⁇ m to 710 ⁇ m) in order to obtain the desired high aggregation characteristics and the effect of reducing the water content of sludge.
  • the angle of repose which is one of the indicators of fluidity, shows a value of 47 degrees to 57 degrees. ..
  • the angle of repose exceeds 57 degrees and shows a larger value, but when the particle size is reduced to this extent, the performance of the wastewater treatment agent containing the particle size is adversely affected, which is preferable. No.
  • the optimum value of the content ratio (mass ratio) of the plant powder and the flocculant polymer to the wastewater treatment agent changes depending on the type and concentration of the environmentally hazardous substance component in the wastewater to be treated and the type and concentration of coexisting substances that interfere with each other. We select products with the optimum compounding ratio for each type of wastewater. Among them, as the wastewater treatment agent for treating various heavy metals and fluorides, the content ratio (mass ratio) of the plant powder and the flocculant polymer is preferably 10%: 90% to 30%: 70%.
  • the plant powder preferably contains a certain amount of cationic component.
  • the flocculant polymer if it retains a certain amount of anionic component and is completely water-soluble, it can be appropriately selected depending on the intended purpose.
  • acrylic acid acrylic amide copolymer commonly known as PAM
  • PAM acrylic acid acrylic amide copolymer
  • examples of the PAM include those having a carboxylic acid salt in order to have anionic properties.
  • a commercially available product can be used, and examples of the commercially available product include Flopan AN913 (PAM having a carboxylate in the side chain) (both manufactured by SNF Co., Ltd.). Be done.
  • the bulk density of the wastewater treatment agent is not particularly limited and may be appropriately selected depending on the intended purpose, but is preferably 0.55 g / mL or more, more preferably 0.60 g / mL or more.
  • the bulk density of the wastewater treatment agent can be measured using a powder tester PT-X type (manufactured by Hosokawa Micron Co., Ltd.), which is an industry standard device, and 100 cc of the wastewater treatment agent is quietly placed in a 100 cc stainless steel cup. And measure the bulk density of the wastewater treatment agent at that time.
  • the particle size of the wastewater treatment agent needs to be controlled to a particle size of 150 ⁇ m or more and 1 mm or less in order to secure high fluidity and solubility during use.
  • the particle size distribution is more preferably 250 ⁇ m or more and 850 ⁇ m or less.
  • the particle size distribution of the wastewater treatment agent is preferably measured by a dry method, and can be measured by using, for example, Morpholigi G3 (manufactured by Malvern).
  • the method for producing a wastewater treatment agent of the present invention includes a kneaded product preparation step and an extrusion molding step, preferably including a primary drying step, a particleization step, and a secondary drying step, and if necessary, further other steps. Including the process.
  • the wastewater treatment agent of the present invention can be suitably produced by the method for producing a wastewater treatment agent of the present invention.
  • the kneaded product preparation step is a step of kneading the plant powder and the flocculant polymer while adding water using a pressure kneader to prepare a kneaded product.
  • a pressure kneader in the kneaded product preparation step, a high shearing force can be applied to the kneaded product, and as a result, foreign materials such as the plant powder and the flocculant polymer are bonded and integrated. Is realized.
  • the water charged into the kneading facility is preferentially absorbed by the flocculant polymer, but is not absorbed by the plant powder.
  • the number of blades of the pressure kneader is not particularly limited and can be appropriately selected depending on the purpose. However, if the number of blades is increased and the shearing force is increased too much, the finished product becomes over-kneaded. Since there is a risk of impairing the quality, two sheets are preferable when considering the balance.
  • the pressurizing lid of the pressurizing kneader is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include those that can be pressurized by using a pressurizing air cylinder. Since the pressure kneader has a pressure lid, it is possible to uniformly apply a shearing force to the kneaded product and suppress the scattering of dust generated during water kneading.
  • the pressure of the pressure lid is preferably 0.6 MPa or more.
  • the temperature in the water-kneading is preferably 15 ° C. or higher and 40 ° C. or lower in order to suppress thermal deterioration and mechanical property changes of the raw materials to be kneaded.
  • the amount of water added in the water-kneading is a factor that affects not only the kneading process but also the subsequent extrusion molding process and the drying process, so it is necessary to control it to an optimum value.
  • the amount is preferably about 1 times the total mass of the mixture of the plant powder and the flocculant polymer.
  • the number of rotations of the blades in the water kneading corresponds to the range of 10 rpm to 40 rpm.
  • a high shearing force is required, but if the shearing force is too high, deterioration of the flocculant polymer will occur and the quality of the finished product will be impaired, so it is necessary to control the rotation speed and kneading time of the blades to the optimum values. There is.
  • the extrusion molding step is a step of extruding the kneaded product using a twin-screw molding machine to obtain a molded product.
  • the extrusion molding step by extrusion molding while pressurizing the kneaded product using a twin-screw screw molding machine, densification of the kneaded product is promoted and the true specific gravity of the molded product can be improved. Due to this effect, the loosening bulk density of the finished product can be improved, and the wastewater treatment agent having high fluidity can be realized.
  • the kneaded product can be densified and granulated at the same time, and the drying step (primary drying step and secondary drying step) and particle formation described later can be performed.
  • the efficiency of the process can be improved, and the productivity of the wastewater treatment agent can be improved.
  • the material, etc. of the twin-screw screw molding machine that is compatible with the twin-screw molding machine changes depending on the shape of the blades of the screw. Further, since the degree of densification and productivity greatly change depending on the hole shape (hole diameter, number of holes, hole arrangement) of the die for extruding the kneaded material, it is necessary to optimize it according to the physical property value of the kneaded material to be charged.
  • a twin-screw extruder designed for producing pellets for tire rubber is used, and the hole diameter of the die is ⁇ 3.5 mm.
  • the temperature in the extrusion molding is preferably, for example, 15 ° C. or higher and 40 ° C. or lower.
  • the rotation speed of the twin-screw in the extrusion molding is preferably, for example, 10 rpm or more and 36 rpm or less. When the rotation speed is 40 rpm or more, kneading in the twin-screw is accelerated, resulting in excessive kneading, and there is a risk of deteriorating the quality of the finished product.
  • the primary drying step is a step of drying the molded product so that the water content is 15% to 25% to obtain a primary dried product.
  • the molded product has flexibility, so that physical damage to the primary dried product in the particle formation step described later can be suppressed, and the particles can be prevented. It is possible to suppress the generation of fine particles in the chemical conversion process.
  • the particle formation step is a step of crushing the primary dried product to obtain particles, and the generation rate of fine particles having a particle size of less than 250 ⁇ m is preferably 18% by mass or less with respect to all the particles.
  • the particle formation step it is necessary to pulverize granules having a size of several mm into powder of 250 ⁇ m to 850 ⁇ m in one treatment.
  • the suitable crushing method differs depending on the hardness of the granules and the constituent materials, it is necessary to select a crushing machine that has both the required processing capacity and processability.
  • a multi-blade cutter mill and an air transport system are combined to continuously supply a certain amount of granules to a crusher for crushing.
  • the secondary drying step is a step of drying the crushed particles to a moisture content of 6% or less.
  • it is necessary to constantly measure and monitor the temperature of the product in the dryer, control the hot air temperature and the drying time so that the product temperature does not rise above 80 ° C, and perform the drying process. there were. Therefore, in the present invention, the fluidized bed dryer and the air transportation system are combined so that the product temperature becomes 80 ° C. or lower while sending hot air of about 100 ° C. to a product of 4 kg to 5 kg each time. It was dried. The drying time at that time was 10 to 15 minutes.
  • the classification step it is preferable to classify the dried particles by using a classifier such as a vibration sieving machine or a cartridge type sieving machine so that the particle size of a good product is 250 ⁇ m or more and 850 ⁇ m or less.
  • an aqueous solution prepared by dissolving the wastewater treatment agent of the present invention in water at a predetermined concentration is applied to the wastewater after the addition of the inorganic flocculant, so that minute amounts of inorganic unnecessary substances in the wastewater are used.
  • the particles are aggregated and settled and removed from the wastewater.
  • the inorganic unnecessary substance include an inorganic unnecessary substance having at least one of nickel, fluorine, iron, copper, zinc, chromium, arsenic, cadmium, tin, and lead.
  • Inorganic unwanted substances nickel, chromium, copper, zinc, fluorine, etc.
  • a treatment for solidifying the ions is first performed using a neutralizing agent, a coagulant, or the like corresponding to each component to form microflocs.
  • an inorganic flocculant such as PAC (polyaluminum chloride) is added to improve the surface potential balance of the microfloc and promote the coagulation action to increase the size.
  • the wastewater treatment agent solution of the present invention in which an aqueous solution of 0.1% by mass to 0.2% by mass is prepared. Add an appropriate amount.
  • the microfloc grows to a size that can be aggregated and settled in a short time, and by separating and collecting only the precipitate, unnecessary substances in the wastewater are removed and purified wastewater is obtained. It is.
  • the amount of chemicals (neutralizing agent, inorganic flocculant, wastewater treatment agent of the present invention) used in performing the above-mentioned wastewater treatment varies greatly depending on the concentration of each component in the wastewater, the initial pH value, the amount of wastewater, etc. It is necessary to adjust the input amount according to the drainage of the water.
  • an increase in the amount of the chemical used directly leads to an increase in the cost of wastewater treatment, so the smaller the amount used, the more preferable.
  • Example 1 Water kneading process- After mixing 20% by mass of the plant powder and 80% by mass of a flocculant polymer (polyacrylamide, manufactured by SNF Co., Ltd., Flopan AN 926) to obtain a mixture, water was added to the obtained mixture. Was added in an amount of 95% by mass and kneaded with water for 3 minutes using a pressurized kneader to obtain a kneaded product.
  • a flocculant polymer polyacrylamide, manufactured by SNF Co., Ltd., Flopan AN 926
  • -Extrusion molding process The obtained kneaded product is extruded using a twin-screw extruder designed for producing pellets for tire rubber, and the molded product extruded from a die hole having a size ( ⁇ ) of 3.5 mm is rotated. It was cut with a blade so that the length (L) was 5 mm or less.
  • -Primary drying process The obtained molded product is continuously controlled by using a vibration flow type dryer manufactured by Dalton Co., Ltd. so that the molded products (granular) do not bond with each other during drying to form a huge lump. Drying was carried out to obtain a primary dried product. The water content of the obtained primary dry matter was measured using an infrared moisture meter and found to be 15% to 25%.
  • -Particle process- The obtained primary dried product was crushed with a multi-blade cutter mill manufactured by Horai Co., Ltd. to obtain particles.
  • the generation rate of fine particles having a particle size of less than 250 ⁇ m when pulverized with a cutter mill was 10% by mass to 18% by mass with respect to all the particles.
  • -Secondary drying process- The obtained particles were secondarily dried using a fluidized bed dryer manufactured by Dalton Co., Ltd. in order to eliminate adhesion and bonding between the particles. At this time, in order to prevent the product temperature from rising above 80 ° C., a temperature sensor was inserted inside the dryer to measure the product temperature, and batch processing was performed.
  • the water content of the obtained secondary dry product was measured using an infrared moisture meter and found to be 6% or less.
  • -Classification process - Particles having a particle size larger than 850 ⁇ m in the obtained wastewater treatment agent are removed by sieving with a nominal opening of 850 ⁇ m (mesh No. 20), and particles having a particle size smaller than 250 ⁇ m are removed with a nominal opening of 250 ⁇ m (mesh No. 60). ) was removed by sieving to obtain a wastewater treatment agent having a particle size of 250 ⁇ m or more and 850 ⁇ m or less.
  • Comparative Example 2 In Comparative Example 1, a wastewater treatment agent was obtained in the same manner as in Comparative Example 1 except that the content of the plant powder was changed to 20% by mass and the content of the flocculant polymer was changed to 80% by mass.
  • Comparative Example 3 a wastewater treatment agent was obtained in the same manner as in Comparative Example 1 except that the content of the plant powder was changed to 10% by mass and the content of the flocculant polymer was changed to 90% by mass.
  • the water-kneading step was performed with a planetary mixer with the content of the plant powder being 20% by mass and the content of the flocculant polymer being 80% by mass (the amount of water added was about 230% with respect to the weight of the raw material mixture. Kneading time is about 10 minutes).
  • the kneaded product was manually torn into chunks of an appropriate size ( ⁇ 30 to 50 mm), placed on a shelf with a net, and dried with a hot air dryer (at 80 ° C). 20 hours or more).
  • the lumpy dried product having a water content of 6% or less was pulverized in two stages with a cutter mill to form a powder.
  • a wastewater treatment agent was obtained by classifying with a vibration sieve or the like so that the particle size distribution was 250 ⁇ m to 850 ⁇ m.
  • the water-kneading step was performed with a planetary mixer with the content of the plant powder being 20% by mass and the content of the flocculant polymer being 80% by mass (the amount of water added was about 230% with respect to the weight of the raw material mixture. Kneading time is about 10 minutes).
  • the kneaded product was placed in a rectangular box, placed with a push lid, and pressure-molded under a pressure of 0.5 MPa over about 1 minute to obtain a block-shaped molded product. Further, this molded body was cut into a size of about 15 cm square, and the cut blocks were molded one by one into a sheet having a thickness of 7 mm or less using a stretching machine.
  • the obtained molded product was placed on a shelf covered with a net and dried together with the shelf in a hot air dryer (at 80 ° C. for 20 hours or more).
  • the lumpy dried product having a water content of 6% or less was pulverized in two stages with a cutter mill to form a powder.
  • a wastewater treatment agent was obtained by classifying with a vibration sieve or the like so that the particle size distribution was 250 ⁇ m to 850 ⁇ m.
  • the angle of repose was measured using a powder tester PT-X type (manufactured by Hosokawa Micron). Using the company's standard measurement conditions, the sample to be measured was dropped onto a circular pedestal via a funnel, and the angle formed by the slope when forming a mountain-shaped layer was measured.
  • the bulk density was measured using a powder tester PT-X type (manufactured by Hosokawa Micron). Using the company's standard measurement conditions, the wastewater treatment agent is gently poured from above into a 100 cc stainless steel cup and intentionally overflowed, and the weight of the cup contents when the portion protruding from the upper surface of the cup is removed. was measured to determine the loose bulk density of the wastewater treatment agent at that time.
  • the production lead time (production L / T) was measured from the time when the plant powder and the flocculant polymer were weighed until the wastewater treatment agent was obtained.

Abstract

The present invention is a waste water treating agent that includes particles which contain plant powder and a flocculant polymer and that has a repose angle of 38 degrees or less.

Description

排水処理剤、及び排水処理剤の製造方法Wastewater treatment agent and manufacturing method of wastewater treatment agent
 本発明は、排水処理剤、及び排水処理剤の製造方法に関する。 The present invention relates to a wastewater treatment agent and a method for producing the wastewater treatment agent.
 近年、工場で種々の製品を製造する過程において、無機イオンとして金属イオンやフッ素イオン等の環境負荷物質を含む排水が大量に発生しており、この排水を浄化するために排水処理剤が用いられている。
 排水処理自体が複数の水槽を経由する中で実行されるため、各水槽に供給される薬剤(排水処理剤)は液状の形で供給するのが一般的であり、凝集剤ポリマーのような固形粉末の薬剤は、専用の溶解設備を用いて水飴状の水溶液にしてから処理用水槽に供給されている。処理したい排水量が多い場合や自動運転で処理する場合は、上記溶解設備に自動で薬剤を供給するシステムが付属されたものを使用する場合が多く見られる。この場合、一定濃度の溶解液を得るために、固体粉末である薬剤をその自重と流動性を用いて定量供給する機構の付いた設備が広く用いられている。なお、排水量が少なかったり、処理する排水の変動が大きい場合は、手動で条件を可変させて溶解する場合もあるが、工数増加等の現場負担が増えるため上述の自動供給システムを採用しているところが多い。
In recent years, in the process of manufacturing various products in factories, a large amount of wastewater containing environmentally hazardous substances such as metal ions and fluorine ions has been generated as inorganic ions, and wastewater treatment agents are used to purify this wastewater. ing.
Since the wastewater treatment itself is carried out via a plurality of water tanks, the chemicals (wastewater treatment agents) supplied to each water tank are generally supplied in a liquid form, and are solid such as a flocculant polymer. The powdered chemicals are made into a starch syrup-like aqueous solution using a dedicated dissolution facility and then supplied to the treatment water tank. When the amount of wastewater to be treated is large or when the wastewater is treated by automatic operation, it is often the case that the melting equipment is equipped with a system for automatically supplying chemicals. In this case, in order to obtain a solution having a constant concentration, a facility equipped with a mechanism for quantitatively supplying a drug, which is a solid powder, by using its own weight and fluidity is widely used. If the amount of wastewater is small or the amount of wastewater to be treated fluctuates greatly, the conditions may be changed manually to dissolve the wastewater, but the above-mentioned automatic supply system is adopted because the on-site burden such as increased man-hours increases. However, there are many places.
 従来の排水処理剤としては、例えば、低コストかつ安定した供給が可能な自動供給システムに好適に使用し得ることを目的として、植物粉末の造粒物を有する排水処理剤が提案されている(例えば、特許文献1参照)。
 また、低コストで、さらに所望の性能の排水処理剤を安定して、かつ繰り返し精度よく供給することができる自動供給システムに好適に使用し得ることを目的として、植物粉末と凝集剤ポリマーとの混合物を含む造粒物である排水処理剤が提案されている(例えば、特許文献2参照)。
As a conventional wastewater treatment agent, for example, a wastewater treatment agent having a granulated plant powder has been proposed for the purpose of being able to be suitably used for an automatic supply system capable of low cost and stable supply (for example, a wastewater treatment agent having a granulated product of plant powder). For example, see Patent Document 1).
Further, for the purpose of being able to be suitably used for an automatic supply system capable of stably and repeatedly and accurately supplying a wastewater treatment agent having a desired performance at low cost, a plant powder and a flocculant polymer are used. A wastewater treatment agent which is a granulated product containing a mixture has been proposed (see, for example, Patent Document 2).
 特許文献1に記載の技術では、排水処理剤の自重を利用して給粉機のホッパーから溶解機へと排水処理剤を供給する自動供給システムにおいて、排水処理剤が流動性の悪い植物粉末を含有するため給粉機のホッパー内でブリッジやラットホールなどが発生してしまい、一定の濃度の排水処理剤を含む水溶液を安定して調製できなくなるという問題があった。
 また、特許文献2に記載の技術では、流動性の悪い植物粉末と凝集剤ポリマーとを単に混合させただけであるため、排水処理剤の流動性は改善されず、特許文献1に記載の技術と同様に、給粉機のホッパー内でブリッジやラットホールなどが発生してしまい、一定の濃度の排水処理剤を含む水溶液を安定して調製できなくなるという問題があった。
In the technique described in Patent Document 1, in an automatic supply system in which a wastewater treatment agent is supplied from a hopper of a powder feeder to a melting machine by using the weight of the wastewater treatment agent, the wastewater treatment agent produces plant powder having poor fluidity. Since it is contained, bridges and rat holes are generated in the hopper of the dusting machine, and there is a problem that an aqueous solution containing a wastewater treatment agent having a certain concentration cannot be stably prepared.
Further, in the technique described in Patent Document 2, since the plant powder having poor fluidity and the flocculant polymer are simply mixed, the fluidity of the wastewater treatment agent is not improved, and the technique described in Patent Document 1 Similarly, there is a problem that bridges and rat holes are generated in the hopper of the dusting machine, and an aqueous solution containing a wastewater treatment agent having a certain concentration cannot be stably prepared.
特許第6301802号公報Japanese Patent No. 6301802 特開2015-231600号公報JP-A-2015-231600
 本発明は、従来における前記諸問題を解決し、以下の目的を達成することを課題とする。即ち、本発明は、植物粉末のような流動性悪の成分を多数含有しながらも、流動性に優れ、自動供給システムにおけるホッパー内でのブリッジやラットホールの発生を防ぐことができる排水処理剤、及び排水処理剤の製造方法を提供することを目的とする。 It is an object of the present invention to solve the above-mentioned problems in the past and to achieve the following objects. That is, the present invention is a wastewater treatment agent that contains a large number of components having poor fluidity such as plant powder, but has excellent fluidity and can prevent the generation of bridges and rat holes in the hopper in an automatic supply system. And to provide a method for producing a wastewater treatment agent.
 前記課題を解決するための手段としては、以下の通りである。即ち、
 <1> 植物粉末と凝集剤ポリマーとを含有する粒子を含み、
 安息角が38度以下である、ことを特徴とする排水処理剤である。
 <2> 嵩密度が0.55g/mL以上である、前記<1>に記載の排水処理剤である。
 <3> 安息角が37度以下である、前記<1>から<2>のいずれかに記載の排水処理剤である。
 <4> 前記植物粉末の安息角が47度~57度である、前記<1>から<3>のいずれかに記載の排水処理剤である。
 <5> 前記植物粉末と前記凝集剤ポリマーとの質量比(植物粉末:凝集剤ポリマー)が、10%:90%~30%:70%である、前記<1>から<4>のいずれかに記載の排水処理剤である。
 <6> 前記植物粉末はカチオン性成分を含有し、前記凝集剤ポリマーはアニオン性成分を含有する、前記<1>から<5>のいずれかに記載の排水処理剤である。
 <7> 植物粉末と凝集剤ポリマーとを加圧ニーダーを用いて加水混練して混練物を調製する混練物調製工程と、
 前記混練物を、2軸スクリュー成形機を用いて押出成形して成形物を得る押出成形工程と、
 を含むことを特徴とする排水処理剤の製造方法である。
 <8> 前記成形物を含水率が15%~25%になるように乾燥させて一次乾燥物を得る一次乾燥工程と、
 前記一次乾燥物を粉砕して粒子を得る粒子化工程と、
 前記粒子を乾燥させる二次乾燥工程と、
 を含む、前記<7>に記載の排水処理剤の製造方法である。
 <9> 前記粒子化工程において、粒径が250μm未満である微粉の発生率が、全粒子に対して18質量%以下である、前記<8>に記載の排水処理剤の製造方法である。
The means for solving the above problems are as follows. That is,
<1> Contains particles containing a plant powder and an agglutinant polymer,
It is a wastewater treatment agent characterized by having an angle of repose of 38 degrees or less.
<2> The wastewater treatment agent according to <1>, which has a bulk density of 0.55 g / mL or more.
<3> The wastewater treatment agent according to any one of <1> to <2>, wherein the angle of repose is 37 degrees or less.
<4> The wastewater treatment agent according to any one of <1> to <3>, wherein the plant powder has an angle of repose of 47 to 57 degrees.
<5> Any of the above <1> to <4>, wherein the mass ratio of the plant powder to the flocculant polymer (plant powder: flocculant polymer) is 10%: 90% to 30%: 70%. It is a wastewater treatment agent according to.
<6> The wastewater treatment agent according to any one of <1> to <5>, wherein the plant powder contains a cationic component and the flocculant polymer contains an anionic component.
<7> A kneaded product preparation step for preparing a kneaded product by water-kneading the plant powder and the agglutinant polymer with a pressure kneader.
An extrusion molding step of extruding the kneaded product using a twin-screw molding machine to obtain a molded product.
It is a method for producing a wastewater treatment agent, which comprises.
<8> A primary drying step of drying the molded product so that the water content is 15% to 25% to obtain a primary dried product.
The particleization step of crushing the primary dried product to obtain particles, and
A secondary drying step of drying the particles and
The method for producing a wastewater treatment agent according to <7>, which comprises.
<9> The method for producing a wastewater treatment agent according to <8>, wherein in the particle formation step, the generation rate of fine particles having a particle size of less than 250 μm is 18% by mass or less with respect to all the particles.
 本発明によれば、従来における前記諸問題を解決し、前記目的を達成することができ、植物粉末のような流動性悪の成分を多数含有しながらも、流動性に優れ、自動供給システムにおけるホッパー内でのブリッジやラットホールの発生を防ぐことができる排水処理剤、及び排水処理剤の製造方法を提供することができる。 According to the present invention, it is possible to solve the above-mentioned problems in the prior art and achieve the above-mentioned object, and it is excellent in fluidity while containing a large number of components having poor fluidity such as plant powder, and a hopper in an automatic supply system. It is possible to provide a wastewater treatment agent capable of preventing the generation of bridges and rat holes in the inside, and a method for producing the wastewater treatment agent.
(排水処理剤)
 本発明の排水処理剤は、植物粉末と凝集剤ポリマーとを含有する粒子を含み、更に必要に応じてその他の成分を含む。
 前記排水処理剤の安息角としては、38度以下であり、37度以下が好ましい。前記安息角が38度以下であると、前記排水処理剤の流動性が向上し、自動供給システムにおけるホッパー内のブリッジやラットホールの発生を防ぐことができる。
 前記排水処理剤の安息角としては、例えば、パウダーテスター PT-X(ホソカワミクロン株式会社製)などを用いて測定することができ、円形状の受け台にロートを介して、測定する前記排水処理剤を静かに落下させ、山型に層を形成したときの斜面が水平面となす角を測定する。
(Wastewater treatment agent)
The wastewater treatment agent of the present invention contains particles containing a plant powder and a flocculant polymer, and further contains other components as required.
The angle of repose of the wastewater treatment agent is 38 degrees or less, preferably 37 degrees or less. When the angle of repose is 38 degrees or less, the fluidity of the wastewater treatment agent is improved, and the generation of bridges and rat holes in the hopper in the automatic supply system can be prevented.
The angle of repose of the wastewater treatment agent can be measured using, for example, a powder tester PT-X (manufactured by Hosokawa Micron Co., Ltd.), and the wastewater treatment agent is measured via a funnel on a circular cradle. Gently drop and measure the angle between the slope and the horizontal plane when the layer is formed in a mountain shape.
 本発明の排水処理剤は、後述する本発明の排水処理剤の製造方法を用いて製造されることによって、前記植物粉末と前記凝集剤ポリマーとが一体化した粒子として形成され、安息角が38度以下となる。先行技術文献2に記載の製造方法では、前記植物粉末と前記凝集剤ポリマーとを単に混合しているため、前記植物粉末と前記凝集剤ポリマーとが一体化した粒子として形成されず、安息角が38度以下とはならない。 The wastewater treatment agent of the present invention is produced as particles in which the plant powder and the flocculant polymer are integrated by being produced by using the method for producing the wastewater treatment agent of the present invention described later, and the angle of repose is 38. It will be less than the degree. In the production method described in Prior Art Document 2, since the plant powder and the flocculant polymer are simply mixed, the plant powder and the flocculant polymer are not formed as integrated particles, and the angle of repose is increased. It cannot be below 38 degrees.
<粒子>
 前記粒子としては、前記植物粉末と前記凝集剤ポリマーとを含有し、必要に応じてその他の成分を含有する。
 前記粒子においては、共に繊維質の植物粉末と凝集剤ポリマーの繊維同士が絡まりあって物理的に結合しているため、前記植物粉末と前記凝集剤ポリマーとが一体化している。
 これにより前記排水処理剤の流動性が向上し、自動供給システムにおけるホッパー内のブリッジやラットホールの発生を防ぐことができる。また、前記植物粉末中のカチオン性成分と前記凝集剤ポリマーのアニオン性成分とが電気化学的に一部結合していることで、前記排水処理剤を使用者が水溶液化させたときに、前記植物粉末と前記凝集剤ポリマーの分離に時間を要す状態になり、前記植物粉末の非水溶性成分が短時間の間に分離・沈殿するのを防ぐことができる。
 前記粒子の形状としては、前記排水処理剤の安息角が38度以下であれば特に制限はなく、目的に応じて適宜選択することができ、例えば、略球状、針状、非球状などが挙げられる。これらの中でも高い流動性を有する点から、略球状が好ましい。
<Particles>
The particles include the plant powder and the flocculant polymer, and if necessary, other components.
In the particles, since the fibers of the fibrous plant powder and the flocculant polymer are entangled and physically bonded to each other, the plant powder and the flocculant polymer are integrated.
As a result, the fluidity of the wastewater treatment agent is improved, and the generation of bridges and rat holes in the hopper in the automatic supply system can be prevented. Further, when the cationic component in the plant powder and the anionic component of the flocculant polymer are partially bonded electrochemically, the wastewater treatment agent is made into an aqueous solution by the user. It takes time to separate the plant powder and the flocculant polymer, and it is possible to prevent the water-insoluble component of the plant powder from separating and precipitating in a short period of time.
The shape of the particles is not particularly limited as long as the angle of repose of the wastewater treatment agent is 38 degrees or less, and can be appropriately selected depending on the intended purpose. Examples thereof include substantially spherical, needle-shaped, and non-spherical. Be done. Among these, a substantially spherical shape is preferable because it has high fluidity.
-植物粉末-
 前記植物粉末としては、植物を粉末状にしたものである。
 前記植物としては、排水中の無機系不要物(ニッケル、銅、フッ素など)を凝集分離することができる植物であれば特に制限はなく、目的に応じて適宜選択することができ、例えば、長朔黄麻(チョウサクコウマ)、モロヘイヤ、小松菜、三つ葉、水菜、ほうれん草などが挙げられる。これらの中でも、長朔黄麻及びモロヘイヤが好ましい。
 前記植物の部位としては、例えば、葉、皮、茎、根などが挙げられ、これらの中でも葉と皮が好ましい。
-Plant powder-
The plant powder is a powder of a plant.
The plant is not particularly limited as long as it is a plant capable of coagulating and separating inorganic unnecessary substances (nickel, copper, fluorine, etc.) in wastewater, and can be appropriately selected according to the purpose, for example, long. Examples include chorus capsularis, moroheiya, Japanese mustard spinach, trefoil, mizuna, and spinach. Among these, Chosaku Huangma and Moroheiya are preferable.
Examples of the site of the plant include leaves, skins, stems, roots and the like, and among these, leaves and skins are preferable.
 前記植物粉末の安息角としては、47度以上57度以下が好ましい。それは、所望の高い凝集特性や汚泥の含水率低減効果を得るためには、原材料として投入する植物粉末の粒子サイズが適正範囲(53μm~710μm)であることが必要なためである。しかし、元々密度の小さい植物をこのようなサイズの微粉まで小さくすると、その流動性は大きく悪化し、流動性の指標の一つである安息角は47度から57度の値を示すようになる。更には、前記粒子サイズを更に小さくすると、安息角は57度を超えて更に大きい値を示すが、前記粒子サイズをここまで小さくすると、それを含有する排水処理剤の性能に悪影響を及ぼすため好ましくない。 The angle of repose of the plant powder is preferably 47 degrees or more and 57 degrees or less. This is because the particle size of the plant powder to be added as a raw material needs to be in an appropriate range (53 μm to 710 μm) in order to obtain the desired high aggregation characteristics and the effect of reducing the water content of sludge. However, when a plant with a low density is reduced to a fine powder of such a size, its fluidity is greatly deteriorated, and the angle of repose, which is one of the indicators of fluidity, shows a value of 47 degrees to 57 degrees. .. Further, when the particle size is further reduced, the angle of repose exceeds 57 degrees and shows a larger value, but when the particle size is reduced to this extent, the performance of the wastewater treatment agent containing the particle size is adversely affected, which is preferable. No.
 前記排水処理剤に対する植物粉末と凝集剤ポリマーの含有比率(質量比)は、処理する排水中の環境負荷物質成分の種類や濃度、干渉する共存物質の種類や濃度によって最適値が変化するため、排水種毎に最適な配合比の製品を選択している。その中で、特に各種重金属やフッ化物を処理するための排水処理剤には、植物粉末と凝集剤ポリマーの含有比率(質量比)として、10%:90%~30%:70%が好ましい。 The optimum value of the content ratio (mass ratio) of the plant powder and the flocculant polymer to the wastewater treatment agent changes depending on the type and concentration of the environmentally hazardous substance component in the wastewater to be treated and the type and concentration of coexisting substances that interfere with each other. We select products with the optimum compounding ratio for each type of wastewater. Among them, as the wastewater treatment agent for treating various heavy metals and fluorides, the content ratio (mass ratio) of the plant powder and the flocculant polymer is preferably 10%: 90% to 30%: 70%.
 前記植物粉末としては、一定量のカチオン性成分を保有することが好ましい。 The plant powder preferably contains a certain amount of cationic component.
-凝集剤ポリマー-
 前記凝集剤ポリマーとしては、アニオン性成分を一定量保有するもので、且つ完全水溶性あれば、目的に応じて適宜選択することができ、例えば、アクリル酸アクリルアマイド共重合物(通称PAM)が好ましい。
 前記PAMとしては、例えば、アニオン性を持たせるためにカルボン酸塩を有するものなどが挙げられる。
 前記PAMとしては、市販品を用いることができ、前記市販品としては、例えば、Flopan AN913(側鎖にカルボン酸塩を有するPAM)(いずれも、株式会社エス・エヌ・エフ製)などが挙げられる。
-Coagulant polymer-
As the flocculant polymer, if it retains a certain amount of anionic component and is completely water-soluble, it can be appropriately selected depending on the intended purpose. For example, acrylic acid acrylic amide copolymer (commonly known as PAM) can be selected. preferable.
Examples of the PAM include those having a carboxylic acid salt in order to have anionic properties.
As the PAM, a commercially available product can be used, and examples of the commercially available product include Flopan AN913 (PAM having a carboxylate in the side chain) (both manufactured by SNF Co., Ltd.). Be done.
 市販品の凝集剤ポリマーの流動性は良好なものが多く、その安息角も38度以下のものが殆どである。これは、凝集剤ポリマーの製造メーカーが良好な流動性を確保するためにその物性値(嵩比重や粒子径)を制御しているからである。このため、本発明の原材料に使用する凝集剤ポリマーには、市販品の中で使用可能なモノが多数あり、検討に使用した凝集剤ポリマーの安息角は37度であった。 Most of the commercially available flocculant polymers have good fluidity, and most of them have an angle of repose of 38 degrees or less. This is because the manufacturer of the flocculant polymer controls its physical property values (bulk specific gravity and particle size) in order to ensure good fluidity. Therefore, many of the coagulant polymers used as the raw materials of the present invention can be used in the commercially available products, and the angle of repose of the coagulant polymer used in the study was 37 degrees.
 前記排水処理剤の嵩密度としては、特に制限はなく、目的に応じて適宜選択することができるが、0.55g/mL以上が好ましく、0.60g/mL以上がより好ましい。前記嵩密度が、0.55g/mL以上であると、それまで凝集剤ポリマーの溶解に使用していた設備を改造なく転用できるので、本発明の排水処理剤導入に必要な初期費用を節減できる。
 前記排水処理剤の嵩密度としては、業界標準器であるパウダーテスターPT-X型(ホソカワミクロン株式会社製)などを用いて測定することができ、100ccのステンレスカップに100ccの前記排水処理剤を静かに入れ、その時の前記排水処理剤の嵩密度を測定する。
The bulk density of the wastewater treatment agent is not particularly limited and may be appropriately selected depending on the intended purpose, but is preferably 0.55 g / mL or more, more preferably 0.60 g / mL or more. When the bulk density is 0.55 g / mL or more, the equipment used for dissolving the flocculant polymer can be diverted without modification, so that the initial cost required for introducing the wastewater treatment agent of the present invention can be reduced. ..
The bulk density of the wastewater treatment agent can be measured using a powder tester PT-X type (manufactured by Hosokawa Micron Co., Ltd.), which is an industry standard device, and 100 cc of the wastewater treatment agent is quietly placed in a 100 cc stainless steel cup. And measure the bulk density of the wastewater treatment agent at that time.
 前記排水処理剤の粒子のサイズは、使用時の高い流動性と溶解性を確保するために150μm以上1mm以下の粒子サイズに制御する必要がある。その粒度分布としては、250μm以上850μm以下がより好ましい。
 前記排水処理剤の粒度分布は、原理的に乾式測定が好ましく、例えば、Morphologi G3(マルバーン社製)などを用いて測定することができる。
The particle size of the wastewater treatment agent needs to be controlled to a particle size of 150 μm or more and 1 mm or less in order to secure high fluidity and solubility during use. The particle size distribution is more preferably 250 μm or more and 850 μm or less.
In principle, the particle size distribution of the wastewater treatment agent is preferably measured by a dry method, and can be measured by using, for example, Morpholigi G3 (manufactured by Malvern).
(排水処理剤の製造方法)
 本発明の排水処理剤の製造方法は、混練物調製工程と、押出成形工程と、を含み、一次乾燥工程、粒子化工程、二次乾燥工程を含むことが好ましく、必要に応じて更にその他の工程を含む。本発明の排水処理剤の製造方法によって、本発明の排水処理剤を好適に製造することができる。
(Manufacturing method of wastewater treatment agent)
The method for producing a wastewater treatment agent of the present invention includes a kneaded product preparation step and an extrusion molding step, preferably including a primary drying step, a particleization step, and a secondary drying step, and if necessary, further other steps. Including the process. The wastewater treatment agent of the present invention can be suitably produced by the method for producing a wastewater treatment agent of the present invention.
<混練物調製工程>
 前記混練物調製工程としては、前記植物粉末と前記凝集剤ポリマーとを加圧ニーダーを用いて加水しながら混練して混練物を調製する工程である。前記混練物調製工程において、加圧ニーダーを用いることで、高い剪断力を混練物に加えることができ、その結果として前記植物粉末と前記凝集剤ポリマーという異質の材料同士を結合、一体化させることが実現するのである。具体的には、混練設備に投入した水は前記凝集剤ポリマーに優先的に吸収されて、前記植物粉末には吸収されない状態が生じる。しかし、加圧ニーダーが有する高い剪断力によって強制的に前記凝集剤ポリマーから一部押し出された水分は、前記植物粉末に吸収されて、結果的に前記植物粉末と前記凝集剤ポリマーの双方が部分的に水に溶解した状態を作り得るのである。これにより、前述した前記植物粉末と前記凝集剤ポリマーの物理的結合(繊維が絡まり合う)と電気化学的結合が同時発生して一体化した状態を実現するのである。
 なお、本発明において、高い剪断力を得るために2枚羽根の加圧ニーダーを用いて検討を行い、所望の結果を見出した。一方で例えば3枚羽根等の剪断力を上げる羽根仕様に変更したニーダーの場合は、加圧しなくても同様の高い剪断力が得られる可能性があり、このような羽根枚数を増やしたニーダーを使用すれば、同等の結果を得られることは容易に推測できる。
<Kneaded product preparation process>
The kneaded product preparation step is a step of kneading the plant powder and the flocculant polymer while adding water using a pressure kneader to prepare a kneaded product. By using a pressure kneader in the kneaded product preparation step, a high shearing force can be applied to the kneaded product, and as a result, foreign materials such as the plant powder and the flocculant polymer are bonded and integrated. Is realized. Specifically, the water charged into the kneading facility is preferentially absorbed by the flocculant polymer, but is not absorbed by the plant powder. However, the water partially extruded from the flocculant polymer by the high shearing force of the pressurized kneader is absorbed by the plant powder, and as a result, both the plant powder and the flocculant polymer are partially extruded. It is possible to create a state in which it is dissolved in water. As a result, the above-mentioned physical bond (fibers are entangled) and electrochemical bond of the plant powder and the flocculant polymer are simultaneously generated to realize a state of integration.
In the present invention, in order to obtain a high shearing force, a study was conducted using a two-blade pressure kneader, and a desired result was found. On the other hand, in the case of a kneader that has been changed to a blade specification that increases the shearing force, such as three blades, there is a possibility that the same high shearing force can be obtained without pressurizing. It can be easily inferred that equivalent results can be obtained if used.
 前記加圧ニーダーの羽根の枚数としては、特に制限はなく、目的に応じて適宜選択することができるが、羽根枚数を増やして剪断力を上げ過ぎると、過混練の状態となって完成品の品質を損ねるリスクが発生するので、そのバランスを考えた場合に2枚が好ましい。
 前記加圧ニーダーの加圧蓋としては、特に制限はなく、目的に応じて適宜選択することができ、例えば、加圧用エアシリンダーを用いて加圧できるものなどが挙げられる。加圧ニーダーが加圧蓋を有することで、混練物に対して均一に剪断力を加えることができ、また加水混練時に発生する粉塵の飛散を抑えることができる。前記加圧蓋の圧力としては、0.6MPa以上が好ましい。
The number of blades of the pressure kneader is not particularly limited and can be appropriately selected depending on the purpose. However, if the number of blades is increased and the shearing force is increased too much, the finished product becomes over-kneaded. Since there is a risk of impairing the quality, two sheets are preferable when considering the balance.
The pressurizing lid of the pressurizing kneader is not particularly limited and may be appropriately selected depending on the intended purpose. Examples thereof include those that can be pressurized by using a pressurizing air cylinder. Since the pressure kneader has a pressure lid, it is possible to uniformly apply a shearing force to the kneaded product and suppress the scattering of dust generated during water kneading. The pressure of the pressure lid is preferably 0.6 MPa or more.
 前記加水混練における温度としては、混練する原材料の熱的劣化や機械的特性変化を抑えるために、15℃以上40℃以下が好ましい。 The temperature in the water-kneading is preferably 15 ° C. or higher and 40 ° C. or lower in order to suppress thermal deterioration and mechanical property changes of the raw materials to be kneaded.
 前記加水混練における付与する水の添加量としては、混練工程だけでなく、その後の押出成形工程や乾燥工程へも影響する因子なので、最適値に管理する必要がある。具体的には、前記植物粉末と前記凝集剤ポリマーとを混合した合計質量に対して、1倍量前後が好ましい。 The amount of water added in the water-kneading is a factor that affects not only the kneading process but also the subsequent extrusion molding process and the drying process, so it is necessary to control it to an optimum value. Specifically, the amount is preferably about 1 times the total mass of the mixture of the plant powder and the flocculant polymer.
 前記加水混練における羽根の回転数としては、10rpm~40rpmの範囲で対応している。高い剪断力は必要であるが、その剪断力が高過ぎると、凝集剤ポリマーの劣化が発生して完成品の品質を損ねてしまうので、羽根の回転数や混練時間は最適値に管理する必要がある。 The number of rotations of the blades in the water kneading corresponds to the range of 10 rpm to 40 rpm. A high shearing force is required, but if the shearing force is too high, deterioration of the flocculant polymer will occur and the quality of the finished product will be impaired, so it is necessary to control the rotation speed and kneading time of the blades to the optimum values. There is.
<押出成形工程>
 前記押出成形工程としては、前記混練物を、2軸スクリュー成形機を用いて押出成形して成形物を得る工程である。前記押出成形工程において、2軸スクリュー成形機を用いて混練物を加圧しながら押出成形することで、混練物の緻密化が促進され、成形物の真比重を向上させることができる。この効果によって、完成品のゆるめ嵩密度を向上させて、流動性の高い前記排水処理剤を実現することができる。また、押出直後に成形物を顆粒状に連続切断することで、混練物の緻密化と造粒とを同時に行うことができ、後述する乾燥工程(一次乾燥工程及び二次乾燥工程)及び粒子化工程の効率が向上し、前記排水処理剤の生産性を向上させることができる。
<Extrusion molding process>
The extrusion molding step is a step of extruding the kneaded product using a twin-screw molding machine to obtain a molded product. In the extrusion molding step, by extrusion molding while pressurizing the kneaded product using a twin-screw screw molding machine, densification of the kneaded product is promoted and the true specific gravity of the molded product can be improved. Due to this effect, the loosening bulk density of the finished product can be improved, and the wastewater treatment agent having high fluidity can be realized. Further, by continuously cutting the molded product into granules immediately after extrusion, the kneaded product can be densified and granulated at the same time, and the drying step (primary drying step and secondary drying step) and particle formation described later can be performed. The efficiency of the process can be improved, and the productivity of the wastewater treatment agent can be improved.
 前記2軸スクリュー成形機は、スクリューの羽根形状等によって適合する材質等が変わるので、注意が必要である。また、混練物を押し出すダイスの穴形状(穴径や穴数、穴配置)によって、緻密化度合いや生産性が大きく変わるので、投入する混練物の物性値に応じた最適化が必要となる。本発明においては、タイヤゴム用のペレット製造用に設計された2軸スクリューの押し出し機を使用し、ダイスの穴径はφ3.5mmとした。 Note that the material, etc. of the twin-screw screw molding machine that is compatible with the twin-screw molding machine changes depending on the shape of the blades of the screw. Further, since the degree of densification and productivity greatly change depending on the hole shape (hole diameter, number of holes, hole arrangement) of the die for extruding the kneaded material, it is necessary to optimize it according to the physical property value of the kneaded material to be charged. In the present invention, a twin-screw extruder designed for producing pellets for tire rubber is used, and the hole diameter of the die is φ3.5 mm.
 前記押出成形における温度は、例えば、15℃以上40℃以下が好ましい。
 前記押出成形における2軸スクリューの回転数としては、例えば、10rpm以上36rpm以下が好ましい。前記回転数が40rpm以上となると、2軸スクリュー内での混練が加速することになって混練過剰となり、完成品の品質を悪化させるリスクがある。
The temperature in the extrusion molding is preferably, for example, 15 ° C. or higher and 40 ° C. or lower.
The rotation speed of the twin-screw in the extrusion molding is preferably, for example, 10 rpm or more and 36 rpm or less. When the rotation speed is 40 rpm or more, kneading in the twin-screw is accelerated, resulting in excessive kneading, and there is a risk of deteriorating the quality of the finished product.
<一次乾燥工程>
 前記一次乾燥工程としては、成形物を含水率が15%~25%になるように乾燥させて一次乾燥物を得る工程である。前記成形物の含水率を15%~25%になるように乾燥させることで、成形物が柔軟性を有するため後述する粒子化工程における一次乾燥物への物理的ダメージを抑えることができ、粒子化工程における微粉の発生を抑えることができる。
 前記一次乾燥工程としては、乾燥中に成形物(顆粒状)同士が結合して巨大な塊を作ることなく、同時に成形物の含水率が15%~25%になるように乾燥させることが必要となる。このため、本発明においては振動式流動乾燥機を用いて、連続処理で乾燥させている。その際の乾燥条件は、熱風温度80℃以下で乾燥時間(乾燥機内での滞留時間)5分~10分で処理した。
<Primary drying process>
The primary drying step is a step of drying the molded product so that the water content is 15% to 25% to obtain a primary dried product. By drying the molded product so that the water content is 15% to 25%, the molded product has flexibility, so that physical damage to the primary dried product in the particle formation step described later can be suppressed, and the particles can be prevented. It is possible to suppress the generation of fine particles in the chemical conversion process.
In the primary drying step, it is necessary to dry the molded product (granular) so that the water content of the molded product is 15% to 25% at the same time without binding to each other to form a huge mass during drying. It becomes. Therefore, in the present invention, a vibration type fluidized dryer is used for continuous drying. The drying conditions at that time were a hot air temperature of 80 ° C. or lower and a drying time (residence time in the dryer) of 5 to 10 minutes.
<粒子化工程>
 前記粒子化工程としては、前記一次乾燥物を粉砕して粒子を得る工程であり、粒子サイズが250μm未満である微粉の発生率が、全粒子に対して18質量%以下であることが好ましい。
 前記粒子化工程としては、数mmサイズの顆粒を250μm~850μmの粉末に1回の処理で粉砕する必要がある。また、顆粒の硬さと構成材料によって、適合する粉砕方式が異なるため、必要な処理能力と加工性を両立する粉砕機を選定する必要がある。
 本発明においては、多刃式のカッターミルと空気輸送システムを組み合わせて、連続的に一定量の顆粒を粉砕機に供給して粉砕を行った。
<Particle process>
The particle formation step is a step of crushing the primary dried product to obtain particles, and the generation rate of fine particles having a particle size of less than 250 μm is preferably 18% by mass or less with respect to all the particles.
In the particle formation step, it is necessary to pulverize granules having a size of several mm into powder of 250 μm to 850 μm in one treatment. In addition, since the suitable crushing method differs depending on the hardness of the granules and the constituent materials, it is necessary to select a crushing machine that has both the required processing capacity and processability.
In the present invention, a multi-blade cutter mill and an air transport system are combined to continuously supply a certain amount of granules to a crusher for crushing.
<二次乾燥工程>
 前記二次乾燥工程としては、前記粉砕された粒子を含有水分率6%以下まで乾燥させる工程である。
 前記二次乾燥工程としては、乾燥機内の製品の温度を常時測定・監視しながら、その製品温度が80℃以上に上がらないように熱風温度と乾燥時間を制御して、乾燥処理を行う必要があった。このため、本発明においては、流動層乾燥機と空気輸送システムを組み合わせて、1回当たり4kg~5kgの製品に対し、約100℃の熱風を送りながら、製品温度が80℃以下になるように乾燥処理を行った。その際の乾燥時間は、10分~15分であった。
<Secondary drying process>
The secondary drying step is a step of drying the crushed particles to a moisture content of 6% or less.
In the secondary drying step, it is necessary to constantly measure and monitor the temperature of the product in the dryer, control the hot air temperature and the drying time so that the product temperature does not rise above 80 ° C, and perform the drying process. there were. Therefore, in the present invention, the fluidized bed dryer and the air transportation system are combined so that the product temperature becomes 80 ° C. or lower while sending hot air of about 100 ° C. to a product of 4 kg to 5 kg each time. It was dried. The drying time at that time was 10 to 15 minutes.
<その他の工程>
 前記その他の工程としては、例えば、分級工程などが挙げられる。
 前記分級工程では、乾燥させた粒子を、振動ふるい機、カートリッジ式ふるい機等の分級機を用いて、良品となる粒子径が250μm以上850μm以下となるように粒子を分級することが好ましい。
<Other processes>
Examples of the other steps include a classification step and the like.
In the classification step, it is preferable to classify the dried particles by using a classifier such as a vibration sieving machine or a cartridge type sieving machine so that the particle size of a good product is 250 μm or more and 850 μm or less.
(排水処理剤の使用方法)
 前記排水処理剤の使用方法としては、本発明の排水処理剤を所定濃度で水に溶かして出来た水溶液を、無機凝集剤添加後の排水に供することにより、排水中の無機系不要物の微小粒子を凝集・沈殿させて排水から除去する。
 前記無機系不要物としては、例えば、ニッケル、フッ素、鉄、銅、亜鉛、クロム、ヒ素、カドミウム、錫、及び鉛の少なくともいずれかを有する無機系不要物などが挙げられる。
(How to use wastewater treatment agent)
As a method of using the wastewater treatment agent, an aqueous solution prepared by dissolving the wastewater treatment agent of the present invention in water at a predetermined concentration is applied to the wastewater after the addition of the inorganic flocculant, so that minute amounts of inorganic unnecessary substances in the wastewater are used. The particles are aggregated and settled and removed from the wastewater.
Examples of the inorganic unnecessary substance include an inorganic unnecessary substance having at least one of nickel, fluorine, iron, copper, zinc, chromium, arsenic, cadmium, tin, and lead.
 本発明の水浄化方法について具体的に説明する。
 除去したい無機系不要物(ニッケル、クロム、銅、亜鉛、フッ素など)は、通常イオンの形で排水中に溶解している。このため、各成分に対応した中和剤や凝結剤等を用いて、前記イオンを固体化させる処理を最初に行い、ミクロフロックを形成させる。次に、PAC(ポリ塩化アルミニウム)等の無機凝集剤を添加して、前記ミクロフロックの表面電位バランスを改善して凝結作用を促すことでサイズを大きくさせる。しかし、前記無機凝集剤添加だけでは、短時間で凝集・沈殿できるサイズまでフロックが大きくならないので、そこに0.1質量%~0.2質量%の水溶液とした本発明の排水処理剤溶解液を適量投入する。その結果、前記ミクロフロックは短時間で凝集・沈殿できるサイズまで粒成長し、その沈殿物だけを分離、回収することで、排水中にあった不要物は除去されて、浄化された排水を得るのである。
 前述の排水処理を行なうにあたり、使用する薬剤(中和剤、無機凝集剤、本発明の排水処理剤)の使用量は、排水中の各成分濃度や初期pH値、排水量等によって大きく異なり、それぞれの排水に応じた投入量の調整が必要となる。しかし、前記薬剤の使用量増加は、そのまま排水処理費用のコストアップに繋がるので、その使用量は少なければ少ないほど好ましい。
The water purification method of the present invention will be specifically described.
Inorganic unwanted substances (nickel, chromium, copper, zinc, fluorine, etc.) to be removed are usually dissolved in wastewater in the form of ions. Therefore, a treatment for solidifying the ions is first performed using a neutralizing agent, a coagulant, or the like corresponding to each component to form microflocs. Next, an inorganic flocculant such as PAC (polyaluminum chloride) is added to improve the surface potential balance of the microfloc and promote the coagulation action to increase the size. However, since the flocs do not increase to a size that can be aggregated and settled in a short time only by adding the inorganic flocculant, the wastewater treatment agent solution of the present invention in which an aqueous solution of 0.1% by mass to 0.2% by mass is prepared. Add an appropriate amount. As a result, the microfloc grows to a size that can be aggregated and settled in a short time, and by separating and collecting only the precipitate, unnecessary substances in the wastewater are removed and purified wastewater is obtained. It is.
The amount of chemicals (neutralizing agent, inorganic flocculant, wastewater treatment agent of the present invention) used in performing the above-mentioned wastewater treatment varies greatly depending on the concentration of each component in the wastewater, the initial pH value, the amount of wastewater, etc. It is necessary to adjust the input amount according to the drainage of the water. However, an increase in the amount of the chemical used directly leads to an increase in the cost of wastewater treatment, so the smaller the amount used, the more preferable.
 以下、本発明の実施例を説明するが、本発明は、これらの実施例に何ら限定されるものではない。 Hereinafter, examples of the present invention will be described, but the present invention is not limited to these examples.
<植物粉末の調製例1>
 長朔黄麻の全部位を天日乾燥等により水分含有量が10%以下になるまで乾燥させた。
 次に、その乾燥した植物をカッターミル等で、その粒度分布が50μm~710μmになるまで粉砕し、植物粉末を得た。
<Preparation example 1 of plant powder>
All parts of Nagasaku Jute were dried by sun drying or the like until the water content became 10% or less.
Next, the dried plant was pulverized with a cutter mill or the like until the particle size distribution became 50 μm to 710 μm to obtain a plant powder.
(実施例1)
-加水混練工程-
 前記植物粉末20質量%と、凝集剤ポリマー(ポリアクリルアミド、Flopan AN 926 株式会社エス・エヌ・エフ製)80質量%とを混合して混合物を得た後、得られた混合物に対して、水を95質量%加え、加圧ニーダーを用いて3分間の加水混練を行い、混練物を得た。
-押出成形工程-
 得られた混練物を、タイヤゴム用のペレット製造用に設計された2軸スクリューの押し出し機を使用して押出成形を行い、サイズ(φ)3.5mmのダイス穴から押し出された成形物を回転刃で長さ(L)5mm以下になるように切断した。
-一次乾燥工程-
 得られた成形物を、ダルトン社製の振動流動式乾燥機を用いて、乾燥中に成形物(顆粒状)同士が結合して、巨大な塊を作らないように管理しながら、連続的に乾燥を行って一次乾燥物を得た。得られた一次乾燥物の含水率を、赤外線式水分計を用いて測定したところ15%~25%であった。
-粒子化工程-
 得られた一次乾燥物を、ホーライ社製の多刃式カッターミルで粉砕して粒子を得た。カッターミルで粉砕したときにおける粒子サイズが250μm未満である微粉の発生率は、全粒子に対して10質量%~18質量%であった。
-二次乾燥工程-
 得られた粒子を、粒子同士の付着・結合を無くすためにダルトン社製流動層乾燥機を用いて二次乾燥を行なった。この際、製品温度が80℃以上に上がらないようにするために、乾燥機内部に温度センサーを差し込んで製品温度を計測しながら、バッチ式で処理を行った。得られた二次乾燥物の含水率を、赤外線式水分計を用いて測定したところ6%以下であった。
-分級工程-
 得られた排水処理剤における粒子径が、850μmより大きい粒子は、公称目開き850μm(メッシュNo.20)のふるいにかけて取り除き、粒子径が250μmより小さい粒子は、公称目開き250μm(メッシュNo.60)のふるいにかけて取り除き、その粒子径が250μm以上850μm以下の排水処理剤を得た。
(Example 1)
-Water kneading process-
After mixing 20% by mass of the plant powder and 80% by mass of a flocculant polymer (polyacrylamide, manufactured by SNF Co., Ltd., Flopan AN 926) to obtain a mixture, water was added to the obtained mixture. Was added in an amount of 95% by mass and kneaded with water for 3 minutes using a pressurized kneader to obtain a kneaded product.
-Extrusion molding process-
The obtained kneaded product is extruded using a twin-screw extruder designed for producing pellets for tire rubber, and the molded product extruded from a die hole having a size (φ) of 3.5 mm is rotated. It was cut with a blade so that the length (L) was 5 mm or less.
-Primary drying process-
The obtained molded product is continuously controlled by using a vibration flow type dryer manufactured by Dalton Co., Ltd. so that the molded products (granular) do not bond with each other during drying to form a huge lump. Drying was carried out to obtain a primary dried product. The water content of the obtained primary dry matter was measured using an infrared moisture meter and found to be 15% to 25%.
-Particle process-
The obtained primary dried product was crushed with a multi-blade cutter mill manufactured by Horai Co., Ltd. to obtain particles. The generation rate of fine particles having a particle size of less than 250 μm when pulverized with a cutter mill was 10% by mass to 18% by mass with respect to all the particles.
-Secondary drying process-
The obtained particles were secondarily dried using a fluidized bed dryer manufactured by Dalton Co., Ltd. in order to eliminate adhesion and bonding between the particles. At this time, in order to prevent the product temperature from rising above 80 ° C., a temperature sensor was inserted inside the dryer to measure the product temperature, and batch processing was performed. The water content of the obtained secondary dry product was measured using an infrared moisture meter and found to be 6% or less.
-Classification process-
Particles having a particle size larger than 850 μm in the obtained wastewater treatment agent are removed by sieving with a nominal opening of 850 μm (mesh No. 20), and particles having a particle size smaller than 250 μm are removed with a nominal opening of 250 μm (mesh No. 60). ) Was removed by sieving to obtain a wastewater treatment agent having a particle size of 250 μm or more and 850 μm or less.
(比較例1)
 前記植物粉末30質量%と、凝集剤ポリマー(ポリアクリルアミド、Flopan AN 926 株式会社エス・エヌ・エフ製)70質量%とをビニール袋に投入した後、手動で5分以上揺すって混合し、排水処理剤を得た。
(Comparative Example 1)
After putting 30% by mass of the plant powder and 70% by mass of a flocculant polymer (polyacrylamide, manufactured by SNF Co., Ltd.) into a plastic bag, manually shake for 5 minutes or more to mix and drain. Obtained a treatment agent.
(比較例2)
 比較例1において、植物粉末の含有量を20質量%、凝集剤ポリマーの含有量を80質量%に変更した以外は、比較例1と同様にして排水処理剤を得た。
(Comparative Example 2)
In Comparative Example 1, a wastewater treatment agent was obtained in the same manner as in Comparative Example 1 except that the content of the plant powder was changed to 20% by mass and the content of the flocculant polymer was changed to 80% by mass.
(比較例3)
 比較例1において、植物粉末の含有量を10質量%、凝集剤ポリマーの含有量を90質量%に変更した以外は、比較例1と同様にして排水処理剤を得た。
(Comparative Example 3)
In Comparative Example 1, a wastewater treatment agent was obtained in the same manner as in Comparative Example 1 except that the content of the plant powder was changed to 10% by mass and the content of the flocculant polymer was changed to 90% by mass.
(比較例4)
 最初に植物粉末の含有量を20質量%、凝集剤ポリマーの含有量を80質量%として、加水混練工程をプラネタリミキサーで行なった(加水量は、原材料混合物の重量に対して、約230%、混練時間は10分程度)。次に、その混練物を手作業で適度なサイズ(φ30~50mm程度)の塊にちぎったものを、網を敷いた棚の上に載せて、棚ごと熱風乾燥機にて乾燥(80℃で20時間以上)した。含有水分率が6%以下になった塊状の乾燥物を、カッターミルにて2段階に分けて粉砕し、粉末状にした。最後に、その粒度分布が250μm~850μmになるように、振動ふるい等で分級して排水処理剤を得た。
(Comparative Example 4)
First, the water-kneading step was performed with a planetary mixer with the content of the plant powder being 20% by mass and the content of the flocculant polymer being 80% by mass (the amount of water added was about 230% with respect to the weight of the raw material mixture. Kneading time is about 10 minutes). Next, the kneaded product was manually torn into chunks of an appropriate size (φ30 to 50 mm), placed on a shelf with a net, and dried with a hot air dryer (at 80 ° C). 20 hours or more). The lumpy dried product having a water content of 6% or less was pulverized in two stages with a cutter mill to form a powder. Finally, a wastewater treatment agent was obtained by classifying with a vibration sieve or the like so that the particle size distribution was 250 μm to 850 μm.
(比較例5)
 最初に植物粉末の含有量を20質量%、凝集剤ポリマーの含有量を80質量%として、加水混練工程をプラネタリミキサーで行なった(加水量は、原材料混合物の重量に対して、約230%、混練時間は10分程度)。次に、その混練物を長方形の箱に入れて、押し蓋を載せて0.5MPaの圧力を1分程度かけて加圧成形して、ブロック状の成形体を得た。更に、この成形体を15cm角程度のサイズに裁断し、その裁断したブロックを、一個ずつ延伸機を使って厚み7mm以下のシート状に成形した。得られた成形物を、網を敷いた棚の上に載せて、棚ごと熱風乾燥機にて乾燥した(80℃で20時間以上)。含有水分率が6%以下になった塊状の乾燥物を、カッターミルにて2段階に分けて粉砕し、粉末状にした。最後に、その粒度分布が250μm~850μmになるように、振動ふるい等で分級して排水処理剤を得た。
(Comparative Example 5)
First, the water-kneading step was performed with a planetary mixer with the content of the plant powder being 20% by mass and the content of the flocculant polymer being 80% by mass (the amount of water added was about 230% with respect to the weight of the raw material mixture. Kneading time is about 10 minutes). Next, the kneaded product was placed in a rectangular box, placed with a push lid, and pressure-molded under a pressure of 0.5 MPa over about 1 minute to obtain a block-shaped molded product. Further, this molded body was cut into a size of about 15 cm square, and the cut blocks were molded one by one into a sheet having a thickness of 7 mm or less using a stretching machine. The obtained molded product was placed on a shelf covered with a net and dried together with the shelf in a hot air dryer (at 80 ° C. for 20 hours or more). The lumpy dried product having a water content of 6% or less was pulverized in two stages with a cutter mill to form a powder. Finally, a wastewater treatment agent was obtained by classifying with a vibration sieve or the like so that the particle size distribution was 250 μm to 850 μm.
 最初に、本検討で使用した原材料単体の各安息角、及び嵩密度を測定した。次に、実施例1及び比較例1~5の排水処理剤の安息角、及び嵩密度を測定した。また、実施例1及び比較例4~5の排水処理剤について、製造リードタイム、及び製造歩留を評価した。結果を表1に示す。 First, the angle of repose and bulk density of the raw materials used in this study were measured. Next, the angle of repose and the bulk density of the wastewater treatment agents of Example 1 and Comparative Examples 1 to 5 were measured. In addition, the production lead time and production yield of the wastewater treatment agents of Example 1 and Comparative Examples 4 to 5 were evaluated. The results are shown in Table 1.
[安息角]
 安息角は、パウダーテスターPT-X型(ホソカワミクロン社製)を用いて測定した。同社の標準的測定条件を用いて、円形状の受け台にロートを介して、測定する試料を落下させ、山型に層を形成したときの斜面が水平面となす角を測定した。
[Angle of repose]
The angle of repose was measured using a powder tester PT-X type (manufactured by Hosokawa Micron). Using the company's standard measurement conditions, the sample to be measured was dropped onto a circular pedestal via a funnel, and the angle formed by the slope when forming a mountain-shaped layer was measured.
[嵩密度]
 ゆるめ嵩密度をパウダーテスターPT-X型(ホソカワミクロン社製)を用いて測定した。同社の標準的測定条件を用いて、100ccのステンレスカップに排水処理剤を上方から静かに少しずつ投入して故意にオーバーフローさせ、前記カップ上面からはみ出ている部分を取り除いた時のカップ内容物重量を測定することで、その時の排水処理剤のゆるめ嵩密度を求めた。
[The bulk density]
The loose bulk density was measured using a powder tester PT-X type (manufactured by Hosokawa Micron). Using the company's standard measurement conditions, the wastewater treatment agent is gently poured from above into a 100 cc stainless steel cup and intentionally overflowed, and the weight of the cup contents when the portion protruding from the upper surface of the cup is removed. Was measured to determine the loose bulk density of the wastewater treatment agent at that time.
(評価)
<供給安定性>
 角度60度のホッパーに各排水処理剤を入れて、溶解槽へ自動供給しようとした際、下記の基準に従い、安定供給ができるかを評価した。
-評価基準-
 A:ブリッジ、又はラットホールが発生せず、安定した供給が継続して行える
 B:ブリッジ、又はラットホールが発生するものの、ホッパーに振動を与えることで、ブリッジ、又はラットホールがなくなり、供給が継続して行える
 C:ブリッジ、又はラットホールが発生し、ホッパーに振動を与えても、ブリッジ、又はラットホールが解消されず、安定した供給が行えなくなる
(evaluation)
<Supply stability>
When each wastewater treatment agent was put into a hopper with an angle of 60 degrees and an attempt was made to automatically supply it to the dissolution tank, it was evaluated whether stable supply could be achieved according to the following criteria.
-Evaluation criteria-
A: No bridge or rat hole is generated and stable supply can be continued. B: Although a bridge or rat hole is generated, by giving vibration to the hopper, the bridge or rat hole disappears and the supply is supplied. Can be continued C: Even if a bridge or rat hole is generated and vibration is applied to the hopper, the bridge or rat hole will not be eliminated and stable supply will not be possible.
<製造リードタイム>
 製造リードタイム(製造L/T)は、前記植物粉末と前記凝集剤ポリマーとを秤量した時点から、排水処理剤を得るまでの時間を測定した。
<Manufacturing lead time>
The production lead time (production L / T) was measured from the time when the plant powder and the flocculant polymer were weighed until the wastewater treatment agent was obtained.
<製造歩留>
 製造歩留は、製品完成量(重量)/合計の原材料投入量(重量)を測定した。
<Manufacturing yield>
For the manufacturing yield, the finished product amount (weight) / total raw material input amount (weight) was measured.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

Claims (9)

  1.  植物粉末と凝集剤ポリマーとを含有する粒子を含み、
     安息角が38度以下である、ことを特徴とする排水処理剤。
    Contains particles containing plant powder and flocculant polymer,
    A wastewater treatment agent characterized by having an angle of repose of 38 degrees or less.
  2.  嵩密度が0.55g/mL以上である、請求項1に記載の排水処理剤。 The wastewater treatment agent according to claim 1, which has a bulk density of 0.55 g / mL or more.
  3.  安息角が37度以下である、請求項1から2のいずれかに記載の排水処理剤。 The wastewater treatment agent according to any one of claims 1 to 2, wherein the angle of repose is 37 degrees or less.
  4.  前記植物粉末の安息角が47度~57度である、請求項1から3のいずれかに記載の排水処理剤。 The wastewater treatment agent according to any one of claims 1 to 3, wherein the angle of repose of the plant powder is 47 to 57 degrees.
  5.  前記植物粉末と前記凝集剤ポリマーとの質量比(植物粉末:凝集剤ポリマー)が、10%:90%~30%:70%である、請求項1から4のいずれかに記載の排水処理剤。 The wastewater treatment agent according to any one of claims 1 to 4, wherein the mass ratio of the plant powder to the flocculant polymer (plant powder: flocculant polymer) is 10%: 90% to 30%: 70%. ..
  6.  前記植物粉末はカチオン性成分を含有し、前記凝集剤ポリマーはアニオン性成分を含有する、請求項1から5のいずれかに記載の排水処理剤。 The wastewater treatment agent according to any one of claims 1 to 5, wherein the plant powder contains a cationic component and the flocculant polymer contains an anionic component.
  7.  植物粉末と凝集剤ポリマーとを加圧ニーダーを用いて加水混練して混練物を調製する混練物調製工程と、
     前記混練物を、2軸スクリュー成形機を用いて押出成形して成形物を得る押出成形工程と、
     を含むことを特徴とする排水処理剤の製造方法。
    A kneaded product preparation step for preparing a kneaded product by adding water to a plant powder and an agglutinant polymer using a pressure kneader, and
    An extrusion molding step of extruding the kneaded product using a twin-screw molding machine to obtain a molded product.
    A method for producing a wastewater treatment agent, which comprises.
  8.  前記成形物を含水率が15%~25%になるように乾燥させて一次乾燥物を得る一次乾燥工程と、
     前記一次乾燥物を粉砕して粒子を得る粒子化工程と、
     前記粒子を乾燥させる二次乾燥工程と、
     を含む、請求項7に記載の排水処理剤の製造方法。
    A primary drying step of drying the molded product so that the moisture content is 15% to 25% to obtain a primary dried product, and
    The particleization step of crushing the primary dried product to obtain particles, and
    A secondary drying step of drying the particles and
    7. The method for producing a wastewater treatment agent according to claim 7.
  9.  前記粒子化工程において、粒径が250μm未満である微粉の発生率が、全粒子に対して18質量%以下である、請求項8に記載の排水処理剤の製造方法。 The method for producing a wastewater treatment agent according to claim 8, wherein in the particle formation step, the generation rate of fine particles having a particle size of less than 250 μm is 18% by mass or less with respect to all the particles.
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JP2018047451A (en) * 2016-09-15 2018-03-29 デクセリアルズ株式会社 Production method of water purification agent and wastewater treatment method
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