WO2021227912A1 - Silicon-based optoelectronic device based on silicon photonics interposer technology, and preparation method therefor - Google Patents

Silicon-based optoelectronic device based on silicon photonics interposer technology, and preparation method therefor Download PDF

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Publication number
WO2021227912A1
WO2021227912A1 PCT/CN2021/091839 CN2021091839W WO2021227912A1 WO 2021227912 A1 WO2021227912 A1 WO 2021227912A1 CN 2021091839 W CN2021091839 W CN 2021091839W WO 2021227912 A1 WO2021227912 A1 WO 2021227912A1
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silicon
layer
device structure
hole
switch board
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PCT/CN2021/091839
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French (fr)
Chinese (zh)
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蔡艳
涂芝娟
汪巍
余明斌
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上海新微技术研发中心有限公司
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Priority claimed from CN202010404715.9A external-priority patent/CN113671625A/en
Priority claimed from CN202020792537.7U external-priority patent/CN212083723U/en
Application filed by 上海新微技术研发中心有限公司 filed Critical 上海新微技术研发中心有限公司
Publication of WO2021227912A1 publication Critical patent/WO2021227912A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements

Definitions

  • the invention belongs to the field of silicon optical device design and manufacturing, and particularly relates to a silicon-based optoelectronic device based on silicon optical switch board technology and a preparation method thereof.
  • Silicon photonics technology has the advantages of low power consumption, low cost, and easy large-scale integration. It is generally recognized by the optical communication industry as the core technology of the next generation of optical communication devices and module systems. Silicon optical modules generally include laser chips, silicon optical chips, and electrical chips (mainly including the drive of the photoelectric modulator, the amplifier of the photodetector, and other matching and control circuits, such as clock recovery, serial-to-parallel conversion and switching circuits, etc.) And optical fiber array, etc.
  • 100G/400G silicon optical modules are mostly integrated on the substrate.
  • the discrete optical chip and the corresponding electric chip are connected by wire bonding or flip chip.
  • the optical chip and the electric chip are also connected to each other by wire bonding.
  • the substrates are connected.
  • wire bonding in high-frequency and high-speed systems is limited to high-speed applications due to the obvious defects of RC delay and inductance effects. It is necessary to shorten the length of the wire bonding gold wire as much as possible to reduce high-frequency transmission loss.
  • the flip-chip method uses direct interconnection, which can largely avoid the loss of gold wires. Therefore, silicon optical chips and corresponding electrical chips can reduce high-frequency transmission loss through flip-chip methods.
  • the 2.5D/3D silicon transfer board technology is combined to form a silicon optical transfer board, which can effectively solve the key technical problem of high-speed and high-density interconnection between silicon optical chips, electrical chips and substrates.
  • the preparation of the existing silicon optical switch board has poor compatibility with the silicon optical device, which leads to problems such as high manufacturing cost of the silicon optical switch board and larger device volume.
  • the purpose of the present invention is to provide a silicon-based optoelectronic device based on silicon optical switch board technology and a preparation method, which is used to solve the problem of silicon optical switch board preparation and silicon
  • the poor compatibility of optical devices leads to problems such as higher manufacturing costs of silicon optical switch boards and larger device volumes.
  • the present invention provides a method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology.
  • the manufacturing method includes: 1) providing a silicon optical device, the silicon optical device including SOI A substrate and an active device structure and a passive device structure based on the SOI substrate, the active device structure has an extraction electrode, and the extraction electrode is covered with a dielectric layer; 2) formed from the dielectric layer through to The via hole of the silicon substrate of the SOI substrate and the silicon via extending into the silicon substrate, an insulating layer is formed on the inner wall of the via hole and the silicon via, and then the via hole and the silicon via A conductive layer is filled in the through-silicon via; 3) a contact hole is formed from the dielectric layer to the extraction electrode of the active device structure; 4) a front rewiring layer is formed on the dielectric layer, and the front rewiring layer The contact hole is also filled to realize the electrical connection between the lead electrode of the active device structure and the conductive layer;
  • step 1) includes: step 1-1) provides an SOI substrate, the SOI substrate includes a silicon substrate, a buried oxide layer and a top layer of silicon, on which a passive region and an active region are defined, Forming a passive device structure in the passive region, and forming an active device structure in the active region; step 1-2) forming a lead hole on the active device structure; step 1-3) forming a coplanar metal layer, The coplanar metal layer is located on the lead-out hole and fills the lead-out hole to connect with the active device structure, the coplanar metal layer is used for metal interconnection, and is used to form the active device structure Coplanar waveguide transmission line structure to improve the high-frequency transmission performance of silicon-based optoelectronic devices.
  • the passive device structure includes one or more of optical transmission waveguides, couplers, beam splitters, and polarization rotators.
  • the active device structure includes a modulator and a detector.
  • the diameter of the via hole is larger than the diameter of the silicon via.
  • step 2) filling a conductive layer in the via hole and silicon via includes: a) forming a diffusion barrier layer on the surface of the insulating layer; b) forming a seed layer on the surface of the diffusion barrier layer; c) An electroplating method is used to fill a metal layer in the via hole and the silicon through hole.
  • the first bump layer and the second bump layer include a Cu/Ni/Sn stack or a Ni/Au stack.
  • the present invention also provides a silicon-based optoelectronic device based on silicon optical switch board technology.
  • the silicon-based optoelectronic device includes: a silicon optical device, and the silicon optical device includes an SOI substrate and an active substrate based on the SOI substrate.
  • a device structure and a passive device structure the active device structure has an extraction electrode, the extraction electrode is covered with a dielectric layer; via holes and silicon vias, the via holes penetrate from the dielectric layer to the SOI
  • the silicon substrate of the substrate, the through-silicon via extends into the silicon substrate, the inner wall of the via hole and the through-silicon via is formed with an insulating layer, the via hole and the through-silicon via are filled with a conductive layer; a contact hole,
  • the lead electrode of the structure is electrically connected to the conductive layer; the first bump layer is formed on the front rewiring layer; the reverse rewiring layer is formed on the silicon substrate, and the reverse rewiring layer It is electrically connected to the conductive layer; a second bump layer is formed on the reverse rewiring
  • the passive device structure includes one or more of optical transmission waveguides, couplers, beam splitters, and polarization rotators.
  • the active device structure includes a modulator and a detector.
  • the diameter of the via hole is larger than the diameter of the silicon via.
  • the conductive layer includes: a diffusion barrier layer on the surface of the insulating layer, a seed layer on the surface of the diffusion barrier layer, and a metal layer filled in the via holes and silicon vias.
  • the first bump layer and the second bump layer include a Cu/Ni/Sn stack or a Ni/Au stack.
  • it further includes a coplanar metal layer, the coplanar metal layer is located on the lead-out hole and connected to the active device structure through the contact hole, and the coplanar metal layer is used for metal interconnection, And a coplanar waveguide transmission line structure used to form the active device structure to improve the high frequency transmission performance of the silicon-based optoelectronic device.
  • the silicon-based optoelectronic device based on the silicon optical switch board technology and the preparation method of the present invention have the following beneficial effects:
  • the preparation of the silicon optical switch board of the present invention has higher compatibility with silicon optical devices, and can greatly reduce the cost of photoelectric hybrid integration.
  • the invention performs vertical interconnection and rewiring on the monolithic integrated active passive photonic device through the via hole, provides ultra-short-distance electrical interconnection for the silicon optical chip and its control chip, and can effectively improve the integration of the device Density, reduce the influence of interconnection lines on high frequency and high speed.
  • the invention can effectively increase the port density, improve the integration of the device, and facilitate the connection with other devices or substrates through the rewiring layer and metal bumps on the front and back sides, and has a very wide application prospect.
  • the present invention forms the coplanar waveguide transmission line structure of the active device structure through the coplanar metal layer, which can effectively improve the high frequency transmission performance of the silicon-based optoelectronic device.
  • Figures 1 to 12 show the schematic diagrams of the various steps of the manufacturing method of the silicon-based optoelectronic device based on the silicon optical switch board technology according to the embodiment of the present invention. Schematic diagram of the structure of silicon-based optoelectronic devices based on board technology.
  • spatial relation words such as “below”, “below”, “below”, “below”, “above”, “up”, etc. may be used herein to describe an element or The relationship between a feature and other elements or features. It will be understood that these spatial relationship terms are intended to encompass directions other than those depicted in the drawings of the device in use or operation.
  • a layer when referred to as being “between” two layers, it may be the only layer between the two layers, or one or more intervening layers may also be present.
  • the described structure in which the first feature is "above" the second feature may include an embodiment in which the first and second features are formed in direct contact, or may include other features formed on the first and second features.
  • the embodiment between the second feature, so that the first and second features may not be in direct contact.
  • diagrams provided in this embodiment only illustrate the basic idea of the present invention in a schematic manner, so the diagrams only show the components related to the present invention instead of the number, shape, and shape of the components in actual implementation.
  • the type, quantity, and proportion of each component can be changed at will during actual implementation, and the component layout type may also be more complicated.
  • this embodiment provides a method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology.
  • the manufacturing method includes the following steps:
  • step 1) is first performed to provide a silicon optical device.
  • the silicon optical device includes an SOI substrate and an active device structure and a passive device structure based on the SOI substrate.
  • the device structure has a lead-out electrode 108, and the lead-out electrode 108 is covered with a dielectric layer 110.
  • the passive device structure includes one or more of a waveguide 104 for optical transmission, a coupler 107, a beam splitter, and a polarization rotator.
  • the active device structure includes a modulator 105 and a detector 106.
  • step 1) includes:
  • step 1-1) is first performed to provide an SOI substrate.
  • the SOI substrate includes a silicon substrate 101, a buried oxide layer 102, and a top silicon 103.
  • a passive device structure is formed in the passive area, and an active device structure is formed in the active area; for example, a waveguide 104, a coupler 107, and a splitter for optical transmission may be formed in the top layer of silicon 103
  • Passive devices such as beamers and polarization rotators form the base of active devices such as the waveguide of the modulator 105 and the germanium epitaxial substrate.
  • the active devices are doped, for example, the waveguide of the modulator 105 is doped.
  • Doping and doping the germanium epitaxial substrate, etc. then, epitaxial germanium on the germanium epitaxial substrate, and doping the germanium to form a germanium detector 106.
  • step 1-2 is performed to form a lead hole 114 on the active device structure; for example, the modulator 105 and the detector 106 form a lead hole 114 for metal contact interconnection, and the lead hole 114 is formed in the lead hole 114.
  • the conductive metal may be a metal such as tungsten.
  • step 1-3 is then performed to form a coplanar metal layer 109, which is located on the lead hole 114 and fills the lead hole 114 to be compatible with the active device structure
  • the coplanar metal layer 109 is used for metal interconnection and a coplanar waveguide transmission line structure for forming the active device structure to improve the high frequency transmission performance of the silicon-based optoelectronic device.
  • a dielectric layer is deposited on the surface of the above structure, and the dielectric layer may be silicon nitride or silicon dioxide.
  • step 2) is performed to form via holes 111 penetrating from the dielectric layer 110 to the silicon substrate 101 of the SOI substrate, and the silicon substrate extending into the silicon substrate.
  • Through hole 111a an insulating layer 112 is formed on the inner wall of the via hole 111 and the silicon via 111a, and then a conductive layer is filled in the via hole 111 and the silicon via 111a.
  • the diameter of the silicon through hole is 5-30 microns, and the depth is 80-100 microns.
  • the diameter of the via hole 111 is selected to be larger than the diameter of the silicon via, for example, 15 to 50 microns.
  • the via hole 111 used in this embodiment has a larger diameter, which can effectively improve subsequent insulation.
  • the continuity of the layer 112, the diffusion barrier layer, and the seed layer during the deposition on the sidewall of the via hole 111 and at the same time, facilitates the filling of subsequent metal materials, avoids the generation of defects such as holes due to insufficient filling capacity, and greatly improves the device stability.
  • the via hole 111 with a larger diameter can effectively improve the electrical transmission capability of the device and reduce the impedance of the device.
  • filling the conductive layer 113 in the via hole 111 and the silicon via 111a includes the following steps:
  • the insulating layer 112 may be a material such as silicon dioxide
  • the seed layer may be a material such as Ti
  • the metal layer may be a material such as copper.
  • the metal layer above the surface of the dielectric layer 110 can be polished or etched away using CMP or wet etching to obtain a flat surface and electrically independent via holes 111.
  • step 3 is then performed to form a contact hole penetrating from the dielectric layer 110 to the lead electrode 108 of the active device structure through photolithography and etching processes.
  • step 4 then proceed to step 4) to form a front rewiring layer 115 on the dielectric layer 110, and the front rewiring layer 115 also fills the contact holes to realize the extraction of the active device structure
  • the electrode 108 is electrically connected to the conductive layer 113.
  • the front rewiring layer 115 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating the insulating media.
  • the insulating media and metal wiring layers may be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
  • step 5 is then performed to form a first bump layer 117 on the front rewiring layer 115.
  • a dielectric material layer 116 such as a photoresist layer, is first formed on the front rewiring layer 115, and then an opening is formed in the dielectric material layer 116, and the opening exposes the via hole 111.
  • the first bump layer 117 includes a Cu/Ni/Sn stack or a Ni/Au stack.
  • step 6 is then performed to thin the silicon substrate 101 of the SOI substrate until the conductive layer 113 is exposed.
  • the front surface of the above-mentioned SOI substrate can be temporarily bonded to the wafer carrier, and then the thickness is reduced from the back surface of the silicon substrate 101 of the SOI substrate until the conductive layer 113 in the via hole 111 is exposed. It may include grinding, cleaning, CMP, wet etching, dry etching, and so on.
  • step 7) is then performed to form a reverse rewiring layer 118 on the silicon substrate 101, and the reverse rewiring layer 118 is electrically connected to the conductive layer 113.
  • the reverse rewiring layer 118 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating through the insulating media.
  • the insulating media and metal wiring layers can be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
  • step 8 is finally performed to form a second bump layer 120 on the reverse rewiring layer 118.
  • a dielectric material layer 119 such as a photoresist layer, is first formed on the reverse rewiring layer 118, and then an opening is formed in the dielectric material layer 119, and the opening exposes the through hole 111
  • the conductive layer 113 finally forms a second bump layer 120 in the opening.
  • the second bump layer 120 includes a Cu/Ni/Sn stack or a Ni/Au stack.
  • this embodiment also provides a silicon-based optoelectronic device based on silicon optical switch board technology.
  • the silicon-based optoelectronic device includes: a silicon optical device, and the silicon optical device includes an SOI substrate and The active device structure and passive device structure of the SOI substrate are described.
  • the active device structure has an extraction electrode 108, and the extraction electrode 108 is covered with a dielectric layer 110; via holes 111 and through silicon vias 111a, the transfer
  • the contact hole 111 penetrates from the dielectric layer 110 to the silicon substrate 101 of the SOI substrate, the silicon through hole 111a extends into the silicon substrate, and an insulating layer is formed on the inner wall of the through hole 111 and the silicon through hole 111a 112.
  • the via hole 111 and the silicon via 111a are filled with a conductive layer 113; a contact hole penetrates from the dielectric layer 110 to the lead electrode 108 of the active device structure; a front rewiring layer 115 is formed in the On the dielectric layer 110, the front rewiring layer 115 also fills the contact holes to realize the electrical connection between the lead electrode 108 of the active device structure and the conductive layer 113; the first bump layer 117, Is formed on the front rewiring layer 115; the reverse rewiring layer 118 is formed on the silicon substrate 101, and the reverse rewiring layer 118 is electrically connected to the conductive layer 113; the second bump layer 120 , Formed on the reverse rewiring layer 118.
  • the passive device structure includes one or more of a waveguide 104 for optical transmission, a coupler 107, a beam splitter, and a polarization rotator.
  • the active device structure includes a modulator 105 and a detector 106.
  • the diameter of the silicon through hole is 5-30 microns, and the depth is 80-100 microns.
  • the diameter of the via hole 111 is selected to be larger than the diameter of the silicon via, for example, 15 to 50 microns.
  • the via hole 111 used in this embodiment has a larger diameter, which can effectively improve subsequent insulation.
  • the continuity of the layer 112, the diffusion barrier layer, and the seed layer during the deposition on the sidewall of the via hole 111 and at the same time, facilitates the filling of subsequent metal materials, avoids the generation of defects such as holes due to insufficient filling capacity, and greatly improves the device stability.
  • the via hole 111 with a larger diameter can effectively improve the electrical transmission capability of the device and reduce the impedance of the device.
  • the conductive layer 113 includes: a diffusion barrier layer on the surface of the insulating layer 112, a seed layer on the surface of the diffusion barrier layer, and a metal layer filled in the via hole 111 and the silicon via 111a.
  • the front rewiring layer 115 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating the insulating media.
  • the insulating media and metal wiring layers may be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
  • the reverse rewiring layer 118 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating through the insulating media.
  • the insulating media and metal wiring layers can be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
  • the first bump layer 117 and the second bump layer 120 include a Cu/Ni/Sn stack or a Ni/Au stack.
  • the silicon-based optoelectronic device further includes a coplanar metal layer 109, the coplanar metal layer 109 is located on the lead hole 114 and connected to the active device structure through the contact hole, the coplanar metal layer 109 Used for metal interconnection, and used for forming the coplanar waveguide transmission line structure of the active device structure, so as to improve the high frequency transmission performance of the silicon-based optoelectronic device.
  • the silicon-based optoelectronic device based on the silicon optical switch board technology and the preparation method of the present invention have the following beneficial effects:
  • the preparation of the silicon optical switch board of the present invention has higher compatibility with silicon optical devices, and can greatly reduce the cost of photoelectric hybrid integration.
  • the invention performs vertical interconnection and rewiring on the monolithic integrated active passive photonic device through the via hole, provides ultra-short-distance electrical interconnection for the silicon optical chip and its control chip, and can effectively improve the integration of the device Density, reduce the influence of interconnection lines on high frequency and high speed.
  • the invention can effectively increase the port density, improve the integration of the device, and facilitate the connection with other devices or substrates through the rewiring layer and metal bumps on the front and back sides, and has a very wide application prospect.
  • the present invention forms the coplanar waveguide transmission line structure of the active device structure through the coplanar metal layer, which can effectively improve the high frequency transmission performance of the silicon-based optoelectronic device.
  • the present invention effectively overcomes various shortcomings in the prior art and has a high industrial value.

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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Abstract

A silicon-based optoelectronic device based on silicon photonics interposer technology, and a preparation method therefor. The device comprises a silicon photonics device which comprises an active device structure and a passive device structure, wherein the active device structure is provided with extraction electrodes (108) and is covered with a dielectric layer (110); interposing holes (111) and through-silicon vias (111a) which penetrate to a silicon substrate (101), wherein insulating layers (112) and conductive layers (113) are formed on inner walls of the interposing holes and the through-silicon vias; contact holes which penetrate to the extraction electrodes (108); front rewiring layers (115), wherein the front rewiring layers (115) are used for realizing an electrical connection between the extraction electrodes (108) of the active device structure and the conductive layers (113); first bump layers (117) which are formed on the front rewiring layers (115); reverse rewiring layers (118) which are electrically connected to the conductive layers (113); and second bump layers (120) which are formed on the reverse rewiring layers (118). The preparation of a silicon photonics interposer has relatively high compatibility with a silicon photonics device, so that the cost of optoelectronic hybrid integration can be greatly reduced; and ultra-short-distance electrical interconnection is provided for a silicon photonics chip and a control chip therefor, such that the integration density of the device can be effectively improved.

Description

基于硅光转接板技术的硅基光电子器件及制备方法Silicon-based optoelectronic device based on silicon optical switch board technology and preparation method thereof 技术领域Technical field
本发明属于硅光器件设计及制造领域,特别是涉及一种基于硅光转接板技术的硅基光电子器件及制备方法。The invention belongs to the field of silicon optical device design and manufacturing, and particularly relates to a silicon-based optoelectronic device based on silicon optical switch board technology and a preparation method thereof.
背景技术Background technique
硅光子技术具有低功耗、低成本、易于大规模集成的优点,被光通信行业普遍认同为是下一代光通信器件及模块系统的核心技术。硅光模块一般包括激光器芯片、硅光芯片、电芯片(主要包括光电调制器的驱动、光电探测器的放大器、还有其他一些匹配和控制电路,例如时钟恢复、串并转换和开关电路等)和光纤阵列等。Silicon photonics technology has the advantages of low power consumption, low cost, and easy large-scale integration. It is generally recognized by the optical communication industry as the core technology of the next generation of optical communication devices and module systems. Silicon optical modules generally include laser chips, silicon optical chips, and electrical chips (mainly including the drive of the photoelectric modulator, the amplifier of the photodetector, and other matching and control circuits, such as clock recovery, serial-to-parallel conversion and switching circuits, etc.) And optical fiber array, etc.
目前100G/400G硅光模块多是集成在基板上,将分立的光芯片和与之对应的电芯片通过wire bonding或flip chip的方式进行连接,光芯片和电芯片也通过wire bonding的方式分别与基板进行连接。但是,wire bonding在高频高速系统中由于RC延迟和电感效应明显这些缺陷使其高速应用受限,需要尽可能缩短wire bonding金线的长度来减小高频传输损耗。Flip chip的方式因为采用直接互连的方式,可以很大程度的避免金线的损耗,因此硅光芯片和相对应的电芯片可通过flip chip的方式来减少高频传输损耗。At present, 100G/400G silicon optical modules are mostly integrated on the substrate. The discrete optical chip and the corresponding electric chip are connected by wire bonding or flip chip. The optical chip and the electric chip are also connected to each other by wire bonding. The substrates are connected. However, wire bonding in high-frequency and high-speed systems is limited to high-speed applications due to the obvious defects of RC delay and inductance effects. It is necessary to shorten the length of the wire bonding gold wire as much as possible to reduce high-frequency transmission loss. The flip-chip method uses direct interconnection, which can largely avoid the loss of gold wires. Therefore, silicon optical chips and corresponding electrical chips can reduce high-frequency transmission loss through flip-chip methods.
随着硅光模块集成度的提高和速率需求的增加,为了实现Tbit/s以上的传输速率,现有的wire bonding/flip chip的光电封装方式遇到了极大的挑战,将硅基光电子芯片和2.5D/3D硅转接板技术结合,形成硅光转接板,能够有效的解决硅光芯片、电芯片和基板间的高速高密度互连这一关键技术问题。With the increase in the integration of silicon optical modules and the increase in speed requirements, in order to achieve transmission rates above Tbit/s, the existing wire bonding/flip chip optoelectronic packaging methods have encountered great challenges. The 2.5D/3D silicon transfer board technology is combined to form a silicon optical transfer board, which can effectively solve the key technical problem of high-speed and high-density interconnection between silicon optical chips, electrical chips and substrates.
现有的硅光转接板的制备与硅光器件的兼容性较差,导致硅光转接板的制备成本较高、器件体积较大等问题。The preparation of the existing silicon optical switch board has poor compatibility with the silicon optical device, which leads to problems such as high manufacturing cost of the silicon optical switch board and larger device volume.
发明内容Summary of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种基于硅光转接板技术的硅基光电子器件及制备方法,用于解决现有技术中硅光转接板的制备与硅光器件的兼容性较差,导致硅光转接板的制备成本较高、器件体积较大等问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a silicon-based optoelectronic device based on silicon optical switch board technology and a preparation method, which is used to solve the problem of silicon optical switch board preparation and silicon The poor compatibility of optical devices leads to problems such as higher manufacturing costs of silicon optical switch boards and larger device volumes.
为实现上述目的及其他相关目的,本发明提供一种基于硅光转接板技术的硅基光电子器件的制备方法,所述制备方法包括:1)提供硅光器件,所述硅光器件包括SOI衬底及基于所述SOI衬底的有源器件结构及无源器件结构,所述有源器件结构具有引出电极,所述引出电 极上覆盖有介质层;2)形成自所述介质层贯穿至所述SOI衬底的硅衬底的转接孔,以及延伸进入所述硅衬底的硅穿孔,在所述转接孔及硅穿孔内壁形成绝缘层,然后在所述转接孔及所述硅穿孔内填充导电层;3)形成自所述介质层贯穿至所述有源器件结构的引出电极的接触孔;4)于所述介质层上形成正面重新布线层,所述正面重新布线层还填充所述接触孔,以实现所述有源器件结构的引出电极与所述导电层的电性连接;5)于所述正面重新布线层上形成第一凸点层;6)减薄所述SOI衬底的硅衬底,直至显露所述导电层;7)于所述硅衬底上形成反面重新布线层,所述反面重新布线层与所述导电层电性连接;8)于所述反面重新布线层上形成第二凸点层。In order to achieve the above objectives and other related objectives, the present invention provides a method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology. The manufacturing method includes: 1) providing a silicon optical device, the silicon optical device including SOI A substrate and an active device structure and a passive device structure based on the SOI substrate, the active device structure has an extraction electrode, and the extraction electrode is covered with a dielectric layer; 2) formed from the dielectric layer through to The via hole of the silicon substrate of the SOI substrate and the silicon via extending into the silicon substrate, an insulating layer is formed on the inner wall of the via hole and the silicon via, and then the via hole and the silicon via A conductive layer is filled in the through-silicon via; 3) a contact hole is formed from the dielectric layer to the extraction electrode of the active device structure; 4) a front rewiring layer is formed on the dielectric layer, and the front rewiring layer The contact hole is also filled to realize the electrical connection between the lead electrode of the active device structure and the conductive layer; 5) a first bump layer is formed on the front rewiring layer; 6) the thinning The silicon substrate of the SOI substrate until the conductive layer is exposed; 7) a reverse rewiring layer is formed on the silicon substrate, and the reverse rewiring layer is electrically connected to the conductive layer; 8) A second bump layer is formed on the reverse rewiring layer.
可选地,步骤1)包括:步骤1-1)提供一SOI衬底,所述SOI衬底包括硅衬底、埋氧层及顶层硅,在顶层硅上定义无源区及有源区,于所述无源区形成无源器件结构,于所述有源区形成有源器件结构;步骤1-2)于有源器件结构上形成引出孔;步骤1-3)形成共面金属层,所述共面金属层位于所述引出孔上并填充所述引出孔以与所述有源器件结构连接,所述共面金属层用于金属互连,以及用于形成所述有源器件结构的共面波导传输线结构,以提高硅基光电子器件的高频传输性能。Optionally, step 1) includes: step 1-1) provides an SOI substrate, the SOI substrate includes a silicon substrate, a buried oxide layer and a top layer of silicon, on which a passive region and an active region are defined, Forming a passive device structure in the passive region, and forming an active device structure in the active region; step 1-2) forming a lead hole on the active device structure; step 1-3) forming a coplanar metal layer, The coplanar metal layer is located on the lead-out hole and fills the lead-out hole to connect with the active device structure, the coplanar metal layer is used for metal interconnection, and is used to form the active device structure Coplanar waveguide transmission line structure to improve the high-frequency transmission performance of silicon-based optoelectronic devices.
可选地,所述无源器件结构包括光传输的波导、耦合器、分束器及偏振旋转器中的一种或多种。Optionally, the passive device structure includes one or more of optical transmission waveguides, couplers, beam splitters, and polarization rotators.
可选地,所述有源器件结构包括调制器及探测器。Optionally, the active device structure includes a modulator and a detector.
可选地,所述转接孔的直径大于所述硅穿孔的直径。Optionally, the diameter of the via hole is larger than the diameter of the silicon via.
可选地,步骤2)在所述转接孔及硅穿孔内填充导电层包括:a)于所述绝缘层表面形成扩散阻挡层;b)于所述扩散阻挡层表面形成种子层;c)采用电镀法于所述转接孔及硅穿孔内填充金属层。Optionally, step 2) filling a conductive layer in the via hole and silicon via includes: a) forming a diffusion barrier layer on the surface of the insulating layer; b) forming a seed layer on the surface of the diffusion barrier layer; c) An electroplating method is used to fill a metal layer in the via hole and the silicon through hole.
可选地,所述第一凸点层及第二凸点层包括Cu/Ni/Sn叠层或Ni/Au叠层。Optionally, the first bump layer and the second bump layer include a Cu/Ni/Sn stack or a Ni/Au stack.
本发明还提供一种基于硅光转接板技术的硅基光电子器件,所述硅基光电子器件包括:硅光器件,所述硅光器件包括SOI衬底及基于所述SOI衬底的有源器件结构及无源器件结构,所述有源器件结构具有引出电极,所述引出电极上覆盖有介质层;转接孔及硅穿孔,所述转接孔自所述介质层贯穿至所述SOI衬底的硅衬底,所述硅穿孔延伸进入所述硅衬底,所述转接孔及硅穿孔内壁形成有绝缘层,所述转接孔及硅穿孔内填充有导电层;接触孔,自所述介质层贯穿至所述有源器件结构的引出电极;正面重新布线层,形成于所述介质层上,所述正面重新布线层还填充所述接触孔,以实现所述有源器件结构的引出电极与所述导电层的电性连接;第一凸点层,形成于所述正面重新布线层上;反面重新布线层,形成于所述硅衬 底上,所述反面重新布线层与所述导电层电性连接;第二凸点层,形成于所述反面重新布线层上。The present invention also provides a silicon-based optoelectronic device based on silicon optical switch board technology. The silicon-based optoelectronic device includes: a silicon optical device, and the silicon optical device includes an SOI substrate and an active substrate based on the SOI substrate. A device structure and a passive device structure, the active device structure has an extraction electrode, the extraction electrode is covered with a dielectric layer; via holes and silicon vias, the via holes penetrate from the dielectric layer to the SOI The silicon substrate of the substrate, the through-silicon via extends into the silicon substrate, the inner wall of the via hole and the through-silicon via is formed with an insulating layer, the via hole and the through-silicon via are filled with a conductive layer; a contact hole, The lead-out electrode that penetrates from the dielectric layer to the active device structure; a front rewiring layer is formed on the dielectric layer, and the front rewiring layer also fills the contact hole to realize the active device The lead electrode of the structure is electrically connected to the conductive layer; the first bump layer is formed on the front rewiring layer; the reverse rewiring layer is formed on the silicon substrate, and the reverse rewiring layer It is electrically connected to the conductive layer; a second bump layer is formed on the reverse rewiring layer.
可选地,所述无源器件结构包括光传输的波导、耦合器、分束器及偏振旋转器中的一种或多种。Optionally, the passive device structure includes one or more of optical transmission waveguides, couplers, beam splitters, and polarization rotators.
可选地,所述有源器件结构包括调制器及探测器。Optionally, the active device structure includes a modulator and a detector.
可选地,所述转接孔的直径大于所述硅穿孔的直径。Optionally, the diameter of the via hole is larger than the diameter of the silicon via.
可选地,所述导电层包括:位于所述绝缘层表面的扩散阻挡层、位于所述扩散阻挡层表面的种子层以及填充于所述转接孔及硅穿孔内的金属层。Optionally, the conductive layer includes: a diffusion barrier layer on the surface of the insulating layer, a seed layer on the surface of the diffusion barrier layer, and a metal layer filled in the via holes and silicon vias.
可选地,所述第一凸点层及第二凸点层包括Cu/Ni/Sn叠层或Ni/Au叠层。Optionally, the first bump layer and the second bump layer include a Cu/Ni/Sn stack or a Ni/Au stack.
可选地,还包括共面金属层,所述共面金属层位于所述引出孔上并通过所述接触孔与所述有源器件结构连接,所述共面金属层用于金属互连,以及用于形成所述有源器件结构的共面波导传输线结构,以提高硅基光电子器件的高频传输性能。Optionally, it further includes a coplanar metal layer, the coplanar metal layer is located on the lead-out hole and connected to the active device structure through the contact hole, and the coplanar metal layer is used for metal interconnection, And a coplanar waveguide transmission line structure used to form the active device structure to improve the high frequency transmission performance of the silicon-based optoelectronic device.
如上所述,本发明的基于硅光转接板技术的硅基光电子器件及制备方法,具有以下有益效果:As mentioned above, the silicon-based optoelectronic device based on the silicon optical switch board technology and the preparation method of the present invention have the following beneficial effects:
本发明硅光转接板的制备与硅光器件具有较高的兼容性,可以大幅降低光电混合集成的成本。The preparation of the silicon optical switch board of the present invention has higher compatibility with silicon optical devices, and can greatly reduce the cost of photoelectric hybrid integration.
本发明通过转接孔,在已经完成单片集成有源无源光子器件上进行垂直互连和再布线,为硅光芯片及其控制芯片提供超短距离电气互连,能够有效提高器件的集成密度,降低互连线对高频高速的影响。The invention performs vertical interconnection and rewiring on the monolithic integrated active passive photonic device through the via hole, provides ultra-short-distance electrical interconnection for the silicon optical chip and its control chip, and can effectively improve the integration of the device Density, reduce the influence of interconnection lines on high frequency and high speed.
本发明通过正反两面的重新布线层及金属凸点,可以有效增加端口密度,提高器件的集成度,并且便于与其他器件或基板的连接,具有非常广泛的应用前景。The invention can effectively increase the port density, improve the integration of the device, and facilitate the connection with other devices or substrates through the rewiring layer and metal bumps on the front and back sides, and has a very wide application prospect.
本发明通过共面金属层,形成所述有源器件结构的共面波导传输线结构,可以有效提高硅基光电子器件的高频传输性能。The present invention forms the coplanar waveguide transmission line structure of the active device structure through the coplanar metal layer, which can effectively improve the high frequency transmission performance of the silicon-based optoelectronic device.
附图说明Description of the drawings
图1~图12显示为本发明实施例的基于硅光转接板技术的硅基光电子器件的制备方法各步骤所呈现的结构示意图,其中,图12显示为本发明实施例的基于硅光转接板技术的硅基光电子器件的结构示意图。Figures 1 to 12 show the schematic diagrams of the various steps of the manufacturing method of the silicon-based optoelectronic device based on the silicon optical switch board technology according to the embodiment of the present invention. Schematic diagram of the structure of silicon-based optoelectronic devices based on board technology.
元件标号说明Component label description
101                    硅衬底101 Silicon substrate
102                    埋氧层102 Buried oxygen layer
103                    顶层硅103 Top silicon
104                    光传输的波导104 Waveguide for optical transmission
105                    调制器105 Modulator
106                    探测器106 Detector
107                    耦合器107 Coupler
108                    引出电极108 Lead electrode
109                    共面金属层109 Coplanar metal layer
110                    介质层110 Media layer
111                    转接孔111 Adapter hole
111a                   硅穿孔111a Silicon through hole
112                    绝缘层112 Insulation layer
113                    导电层113 Conductive layer
114                    引出孔114 Leading hole
115                    正面重新布线层115 Front rewiring layer
116                    介质材料层116 Media material layer
117                    第一凸点层117 The first bump layer
118                    反面重新布线层118 Rewiring layer on the reverse side
119                    介质材料层119 Media material layer
120                    第二凸点层120 The second bump layer
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The following describes the implementation of the present invention through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.
如在详述本发明实施例时,为便于说明,表示器件结构的剖面图会不依一般比例作局部放大,而且所述示意图只是示例,其在此不应限制本发明保护的范围。此外,在实际制作中应包含长度、宽度及深度的三维空间尺寸。For example, when describing the embodiments of the present invention in detail, for the convenience of description, the cross-sectional view showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual production.
为了方便描述,此处可能使用诸如“之下”、“下方”、“低于”、“下面”、“上方”、“上”等的空间关系词语来描述附图中所示的一个元件或特征与其他元件或特征的关系。将理解到,这些空间关系词语意图包含使用中或操作中的器件的、除了附图中描绘的方向之外的其他方向。此外,当一层被称为在两层“之间”时,它可以是所述两层之间仅有的层,或者也可以存在一个或多个介于其间的层。For the convenience of description, spatial relation words such as "below", "below", "below", "below", "above", "up", etc. may be used herein to describe an element or The relationship between a feature and other elements or features. It will be understood that these spatial relationship terms are intended to encompass directions other than those depicted in the drawings of the device in use or operation. In addition, when a layer is referred to as being "between" two layers, it may be the only layer between the two layers, or one or more intervening layers may also be present.
在本申请的上下文中,所描述的第一特征在第二特征“之上”的结构可以包括第一和第二特征形成为直接接触的实施例,也可以包括另外的特征形成在第一和第二特征之间的实施例,这样第一和第二特征可能不是直接接触。In the context of the present application, the described structure in which the first feature is "above" the second feature may include an embodiment in which the first and second features are formed in direct contact, or may include other features formed on the first and second features. The embodiment between the second feature, so that the first and second features may not be in direct contact.
需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图示中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。It should be noted that the diagrams provided in this embodiment only illustrate the basic idea of the present invention in a schematic manner, so the diagrams only show the components related to the present invention instead of the number, shape, and shape of the components in actual implementation. For the size drawing, the type, quantity, and proportion of each component can be changed at will during actual implementation, and the component layout type may also be more complicated.
如图1~图12所示,本实施例提供一种基于硅光转接板技术的硅基光电子器件的制备方法,所述制备方法包括以下步骤:As shown in Figures 1 to 12, this embodiment provides a method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology. The manufacturing method includes the following steps:
如图1~4所示,首先进行步骤1),提供硅光器件,所述硅光器件包括SOI衬底及基于所述SOI衬底的有源器件结构及无源器件结构,所述有源器件结构具有引出电极108,所述引出电极108上覆盖有介质层110。As shown in Figures 1 to 4, step 1) is first performed to provide a silicon optical device. The silicon optical device includes an SOI substrate and an active device structure and a passive device structure based on the SOI substrate. The device structure has a lead-out electrode 108, and the lead-out electrode 108 is covered with a dielectric layer 110.
例如,所述无源器件结构包括光传输的波导104、耦合器107、分束器及偏振旋转器中的一种或多种。所述有源器件结构包括调制器105及探测器106。For example, the passive device structure includes one or more of a waveguide 104 for optical transmission, a coupler 107, a beam splitter, and a polarization rotator. The active device structure includes a modulator 105 and a detector 106.
具体地,步骤1)包括:Specifically, step 1) includes:
如图1所述,首先进行步骤1-1),提供一SOI衬底,所述SOI衬底包括硅衬底101、埋氧层102及顶层硅103,在顶层硅103上定义无源区及有源区,于所述无源区形成无源器件结构,于所述有源区形成有源器件结构;例如,可以在所述顶层硅103中形成光传输的波导104、耦合器107、分束器及偏振旋转器等无源器件,同时形成调制器105的波导、锗外延的衬底等有源器件的基底,然后,对有源器件进行掺杂,例如对调制器105的波导进行掺杂以及对锗外延的衬底进行掺杂等,接着,在所述锗外延的衬底上外延锗,并且对所述锗进行掺杂,形成锗探测器106。As shown in Figure 1, step 1-1) is first performed to provide an SOI substrate. The SOI substrate includes a silicon substrate 101, a buried oxide layer 102, and a top silicon 103. On the top silicon 103, passive regions and In the active area, a passive device structure is formed in the passive area, and an active device structure is formed in the active area; for example, a waveguide 104, a coupler 107, and a splitter for optical transmission may be formed in the top layer of silicon 103 Passive devices such as beamers and polarization rotators form the base of active devices such as the waveguide of the modulator 105 and the germanium epitaxial substrate. Then, the active devices are doped, for example, the waveguide of the modulator 105 is doped. Doping and doping the germanium epitaxial substrate, etc., then, epitaxial germanium on the germanium epitaxial substrate, and doping the germanium to form a germanium detector 106.
如图2所示,然后进行步骤1-2),于有源器件结构上形成引出孔114;例如调制器105和探测器106形成金属接触互连的引出孔114,并在所述引出孔114沉积中阻挡扩散层和种子层,然后填充导电金属,所述导电金属可以为为钨等金属。As shown in FIG. 2, then step 1-2) is performed to form a lead hole 114 on the active device structure; for example, the modulator 105 and the detector 106 form a lead hole 114 for metal contact interconnection, and the lead hole 114 is formed in the lead hole 114. During the deposition, the diffusion layer and the seed layer are blocked, and then the conductive metal is filled, and the conductive metal may be a metal such as tungsten.
如图3所示,接着进行步骤1-3),形成共面金属层109,所述共面金属层109位于所述引出孔114上并填充所述引出孔114以与所述有源器件结构连接,所述共面金属层109用于金属互连,以及用于形成所述有源器件结构的共面波导传输线结构,以提高硅基光电子器件的高频传输性能。As shown in FIG. 3, step 1-3) is then performed to form a coplanar metal layer 109, which is located on the lead hole 114 and fills the lead hole 114 to be compatible with the active device structure For connection, the coplanar metal layer 109 is used for metal interconnection and a coplanar waveguide transmission line structure for forming the active device structure to improve the high frequency transmission performance of the silicon-based optoelectronic device.
如图4所示,最后,在上述结构表面沉积一层介质层,所述介质层可以为氮化硅或二氧化硅等。As shown in FIG. 4, finally, a dielectric layer is deposited on the surface of the above structure, and the dielectric layer may be silicon nitride or silicon dioxide.
如图5~图6所示,然后进行步骤2),形成自所述介质层110贯穿至所述SOI衬底的硅衬底101的转接孔111,以及延伸进入所述硅衬底的硅穿孔111a,在所述转接孔111及硅穿孔111a内壁形成绝缘层112,然后在所述转接孔111及硅穿孔111a内填充导电层。As shown in Figures 5 to 6, then step 2) is performed to form via holes 111 penetrating from the dielectric layer 110 to the silicon substrate 101 of the SOI substrate, and the silicon substrate extending into the silicon substrate. Through hole 111a, an insulating layer 112 is formed on the inner wall of the via hole 111 and the silicon via 111a, and then a conductive layer is filled in the via hole 111 and the silicon via 111a.
所述硅穿孔的直径为5~30微米,深度为80~100微米。在本实施例中,所述转接孔111的直径选用为大于所述硅穿孔的直径,例如为15微米~50微米,本实施例采用的转接孔111直径较大,可以有效提高后续绝缘层112、扩散阻挡层、种子层在所述转接孔111侧壁沉积时的连续性,同时,有利于后续金属材料的填充,避免因填充能力不足导致的孔洞等缺陷的产生,大大提高器件稳定性。同时,直径较大的转接孔111,可以有效提高器件的电学传输能力,降低器件阻抗。The diameter of the silicon through hole is 5-30 microns, and the depth is 80-100 microns. In this embodiment, the diameter of the via hole 111 is selected to be larger than the diameter of the silicon via, for example, 15 to 50 microns. The via hole 111 used in this embodiment has a larger diameter, which can effectively improve subsequent insulation. The continuity of the layer 112, the diffusion barrier layer, and the seed layer during the deposition on the sidewall of the via hole 111, and at the same time, facilitates the filling of subsequent metal materials, avoids the generation of defects such as holes due to insufficient filling capacity, and greatly improves the device stability. At the same time, the via hole 111 with a larger diameter can effectively improve the electrical transmission capability of the device and reduce the impedance of the device.
具体地,在所述转接孔111及硅穿孔111a内填充导电层113包括以下步骤:Specifically, filling the conductive layer 113 in the via hole 111 and the silicon via 111a includes the following steps:
a)于所述绝缘层112表面形成扩散阻挡层;a) forming a diffusion barrier layer on the surface of the insulating layer 112;
b)于所述扩散阻挡层表面形成种子层;b) forming a seed layer on the surface of the diffusion barrier layer;
c)采用电镀法于所述转接孔111及硅穿孔111a内填充金属层。其中,所述绝缘层112可以为二氧化硅等材料,所述种子层可以为如Ti等材料,所述金属层可以为铜等材料。c) Using an electroplating method to fill the via hole 111 and the silicon through hole 111a with a metal layer. Wherein, the insulating layer 112 may be a material such as silicon dioxide, the seed layer may be a material such as Ti, and the metal layer may be a material such as copper.
进一步地,电镀后,可使用CMP或者湿法刻蚀的方法将所述介质层110表面以上的金属层研磨或刻蚀去除,获得平整的表面及电性独立的转接孔111。Further, after electroplating, the metal layer above the surface of the dielectric layer 110 can be polished or etched away using CMP or wet etching to obtain a flat surface and electrically independent via holes 111.
如图7所示,接着进行步骤3),通过光刻及刻蚀工艺,形成自所述介质层110贯穿至所述有源器件结构的引出电极108的接触孔。As shown in FIG. 7, step 3) is then performed to form a contact hole penetrating from the dielectric layer 110 to the lead electrode 108 of the active device structure through photolithography and etching processes.
如图8所示,接着进行步骤4),于所述介质层110上形成正面重新布线层115,所述正面重新布线层115还填充所述接触孔,以实现所述有源器件结构的引出电极108与所述导电层113的电性连接。As shown in FIG. 8, then proceed to step 4) to form a front rewiring layer 115 on the dielectric layer 110, and the front rewiring layer 115 also fills the contact holes to realize the extraction of the active device structure The electrode 108 is electrically connected to the conductive layer 113.
所述正面重新布线层115包括交替层叠的绝缘介质以及金属布线层,相邻两层金属布线层由贯穿所述绝缘介质的导电通孔,所述绝缘介质以及金属布线层可以为一层、两层、三层、四层或以上,可以根据具体的I/O数目来决定。The front rewiring layer 115 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating the insulating media. The insulating media and metal wiring layers may be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
如图9所示,然后进行步骤5),于所述正面重新布线层115上形成第一凸点层117。As shown in FIG. 9, step 5) is then performed to form a first bump layer 117 on the front rewiring layer 115.
具体地,先在所述正面重新布线层115上形成介质材料层116,如光刻胶层等,然后在所述介质材料层116中形成开口,所述开口显露所述转接孔111中的导电层113,最后在所述开口中形成第一凸点层117。Specifically, a dielectric material layer 116, such as a photoresist layer, is first formed on the front rewiring layer 115, and then an opening is formed in the dielectric material layer 116, and the opening exposes the via hole 111. The conductive layer 113, and finally a first bump layer 117 is formed in the opening.
例如,所述第一凸点层117包括Cu/Ni/Sn叠层或Ni/Au叠层。For example, the first bump layer 117 includes a Cu/Ni/Sn stack or a Ni/Au stack.
如图10所示,接着进行步骤6),减薄所述SOI衬底的硅衬底101,直至显露所述导电层113。As shown in FIG. 10, step 6) is then performed to thin the silicon substrate 101 of the SOI substrate until the conductive layer 113 is exposed.
例如,可以将上述SOI衬底的正面临时键合于晶圆载板,然后自SOI衬底的硅衬底101背面开始减薄直至露出所述转接孔111中的导电层113,减薄工艺可以包括研磨、清洗、CMP、湿法刻蚀、干法刻蚀等。For example, the front surface of the above-mentioned SOI substrate can be temporarily bonded to the wafer carrier, and then the thickness is reduced from the back surface of the silicon substrate 101 of the SOI substrate until the conductive layer 113 in the via hole 111 is exposed. It may include grinding, cleaning, CMP, wet etching, dry etching, and so on.
如图11所示,然后进行步骤7),于所述硅衬底101上形成反面重新布线层118,所述反面重新布线层118与所述导电层113电性连接。As shown in FIG. 11, step 7) is then performed to form a reverse rewiring layer 118 on the silicon substrate 101, and the reverse rewiring layer 118 is electrically connected to the conductive layer 113.
所述反面重新布线层118包括交替层叠的绝缘介质以及金属布线层,相邻两层金属布线层由贯穿所述绝缘介质的导电通孔,所述绝缘介质以及金属布线层可以为一层、两层、三层、四层或以上,可以根据具体的I/O数目来决定。The reverse rewiring layer 118 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating through the insulating media. The insulating media and metal wiring layers can be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
如图12所示,最后进行步骤8),于所述反面重新布线层118上形成第二凸点层120。As shown in FIG. 12, step 8) is finally performed to form a second bump layer 120 on the reverse rewiring layer 118.
具体地,先在所述反面重新布线层118上形成介质材料层119,如光刻胶层等,然后在所述介质材料层119中形成开口,所述开口显露所述转接孔111中的导电层113,最后在所述开口中形成第二凸点层120。Specifically, a dielectric material layer 119, such as a photoresist layer, is first formed on the reverse rewiring layer 118, and then an opening is formed in the dielectric material layer 119, and the opening exposes the through hole 111 The conductive layer 113 finally forms a second bump layer 120 in the opening.
例如,所述第二凸点层120包括Cu/Ni/Sn叠层或Ni/Au叠层。For example, the second bump layer 120 includes a Cu/Ni/Sn stack or a Ni/Au stack.
如图12所示,本实施例还提供一种基于硅光转接板技术的硅基光电子器件,所述硅基光电子器件包括:硅光器件,所述硅光器件包括SOI衬底及基于所述SOI衬底的有源器件结构及无源器件结构,所述有源器件结构具有引出电极108,所述引出电极108上覆盖有介质层110;转接孔111及硅穿孔111a,所述转接孔111自所述介质层110贯穿至所述SOI衬底的硅衬底101,所述硅穿孔111a延伸进入所述硅衬底,所述转接孔111及硅穿孔111a内壁形成有绝缘层112,所述转接孔111及硅穿孔111a内填充有导电层113;接触孔,自所述介质层110贯穿至所述有源器件结构的引出电极108;正面重新布线层115,形成于所述介质层110上,所述正面重新布线层115还填充所述接触孔,以实现所述有源器件结构的引出电极108与所述导电层113的电性连接;第一凸点层117,形成于所述正面重新布线层115上;反面重新布线层118,形成于所述硅衬底101上,所述反面重新布线层118与所述导电层113 电性连接;第二凸点层120,形成于所述反面重新布线层118上。As shown in FIG. 12, this embodiment also provides a silicon-based optoelectronic device based on silicon optical switch board technology. The silicon-based optoelectronic device includes: a silicon optical device, and the silicon optical device includes an SOI substrate and The active device structure and passive device structure of the SOI substrate are described. The active device structure has an extraction electrode 108, and the extraction electrode 108 is covered with a dielectric layer 110; via holes 111 and through silicon vias 111a, the transfer The contact hole 111 penetrates from the dielectric layer 110 to the silicon substrate 101 of the SOI substrate, the silicon through hole 111a extends into the silicon substrate, and an insulating layer is formed on the inner wall of the through hole 111 and the silicon through hole 111a 112. The via hole 111 and the silicon via 111a are filled with a conductive layer 113; a contact hole penetrates from the dielectric layer 110 to the lead electrode 108 of the active device structure; a front rewiring layer 115 is formed in the On the dielectric layer 110, the front rewiring layer 115 also fills the contact holes to realize the electrical connection between the lead electrode 108 of the active device structure and the conductive layer 113; the first bump layer 117, Is formed on the front rewiring layer 115; the reverse rewiring layer 118 is formed on the silicon substrate 101, and the reverse rewiring layer 118 is electrically connected to the conductive layer 113; the second bump layer 120 , Formed on the reverse rewiring layer 118.
所述无源器件结构包括光传输的波导104、耦合器107、分束器及偏振旋转器中的一种或多种。可选地,所述有源器件结构包括调制器105及探测器106。The passive device structure includes one or more of a waveguide 104 for optical transmission, a coupler 107, a beam splitter, and a polarization rotator. Optionally, the active device structure includes a modulator 105 and a detector 106.
所述硅穿孔的直径为5~30微米,深度为80~100微米。在本实施例中,所述转接孔111的直径选用为大于所述硅穿孔的直径,例如为15微米~50微米,本实施例采用的转接孔111直径较大,可以有效提高后续绝缘层112、扩散阻挡层、种子层在所述转接孔111侧壁沉积时的连续性,同时,有利于后续金属材料的填充,避免因填充能力不足导致的孔洞等缺陷的产生,大大提高器件稳定性。同时,直径较大的转接孔111,可以有效提高器件的电学传输能力,降低器件阻抗。The diameter of the silicon through hole is 5-30 microns, and the depth is 80-100 microns. In this embodiment, the diameter of the via hole 111 is selected to be larger than the diameter of the silicon via, for example, 15 to 50 microns. The via hole 111 used in this embodiment has a larger diameter, which can effectively improve subsequent insulation. The continuity of the layer 112, the diffusion barrier layer, and the seed layer during the deposition on the sidewall of the via hole 111, and at the same time, facilitates the filling of subsequent metal materials, avoids the generation of defects such as holes due to insufficient filling capacity, and greatly improves the device stability. At the same time, the via hole 111 with a larger diameter can effectively improve the electrical transmission capability of the device and reduce the impedance of the device.
所述导电层113包括:位于所述绝缘层112表面的扩散阻挡层、位于所述扩散阻挡层表面的种子层以及填充于所述转接孔111及硅穿孔111a内的金属层。The conductive layer 113 includes: a diffusion barrier layer on the surface of the insulating layer 112, a seed layer on the surface of the diffusion barrier layer, and a metal layer filled in the via hole 111 and the silicon via 111a.
所述正面重新布线层115包括交替层叠的绝缘介质以及金属布线层,相邻两层金属布线层由贯穿所述绝缘介质的导电通孔,所述绝缘介质以及金属布线层可以为一层、两层、三层、四层或以上,可以根据具体的I/O数目来决定。The front rewiring layer 115 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating the insulating media. The insulating media and metal wiring layers may be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
所述反面重新布线层118包括交替层叠的绝缘介质以及金属布线层,相邻两层金属布线层由贯穿所述绝缘介质的导电通孔,所述绝缘介质以及金属布线层可以为一层、两层、三层、四层或以上,可以根据具体的I/O数目来决定。The reverse rewiring layer 118 includes alternately stacked insulating media and metal wiring layers. Two adjacent metal wiring layers have conductive vias penetrating through the insulating media. The insulating media and metal wiring layers can be one or two layers. Layer, three-layer, four-layer or more, can be decided according to the specific I/O number.
所述第一凸点层117及第二凸点层120包括Cu/Ni/Sn叠层或Ni/Au叠层。The first bump layer 117 and the second bump layer 120 include a Cu/Ni/Sn stack or a Ni/Au stack.
所述硅基光电子器件还包括共面金属层109,所述共面金属层109位于所述引出孔114上并通过所述接触孔与所述有源器件结构连接,所述共面金属层109用于金属互连,以及用于形成所述有源器件结构的共面波导传输线结构,以提高硅基光电子器件的高频传输性能。The silicon-based optoelectronic device further includes a coplanar metal layer 109, the coplanar metal layer 109 is located on the lead hole 114 and connected to the active device structure through the contact hole, the coplanar metal layer 109 Used for metal interconnection, and used for forming the coplanar waveguide transmission line structure of the active device structure, so as to improve the high frequency transmission performance of the silicon-based optoelectronic device.
如上所述,本发明的基于硅光转接板技术的硅基光电子器件及制备方法,具有以下有益效果:As mentioned above, the silicon-based optoelectronic device based on the silicon optical switch board technology and the preparation method of the present invention have the following beneficial effects:
本发明的硅光转接板的制备与硅光器件具有较高的兼容性,可以大幅降低光电混合集成的成本。The preparation of the silicon optical switch board of the present invention has higher compatibility with silicon optical devices, and can greatly reduce the cost of photoelectric hybrid integration.
本发明通过转接孔,在已经完成单片集成有源无源光子器件上进行垂直互连和再布线,为硅光芯片及其控制芯片提供超短距离电气互连,能够有效提高器件的集成密度,降低互连线对高频高速的影响。The invention performs vertical interconnection and rewiring on the monolithic integrated active passive photonic device through the via hole, provides ultra-short-distance electrical interconnection for the silicon optical chip and its control chip, and can effectively improve the integration of the device Density, reduce the influence of interconnection lines on high frequency and high speed.
本发明通过正反两面的重新布线层及金属凸点,可以有效增加端口密度,提高器件的集成度,并且便于与其他器件或基板的连接,具有非常广泛的应用前景。The invention can effectively increase the port density, improve the integration of the device, and facilitate the connection with other devices or substrates through the rewiring layer and metal bumps on the front and back sides, and has a very wide application prospect.
本发明通过共面金属层,形成所述有源器件结构的共面波导传输线结构,可以有效提高硅基光电子器件的高频传输性能。The present invention forms the coplanar waveguide transmission line structure of the active device structure through the coplanar metal layer, which can effectively improve the high frequency transmission performance of the silicon-based optoelectronic device.
所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。Therefore, the present invention effectively overcomes various shortcomings in the prior art and has a high industrial value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only exemplarily illustrate the principles and effects of the present invention, but are not used to limit the present invention. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.

Claims (14)

  1. 一种基于硅光转接板技术的硅基光电子器件的制备方法,其特征在于,所述制备方法包括:A method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology, characterized in that, the manufacturing method includes:
    1)提供硅光器件,所述硅光器件包括SOI衬底及基于所述SOI衬底的有源器件结构及无源器件结构,所述有源器件结构具有引出电极,所述引出电极上覆盖有介质层;1) A silicon optical device is provided. The silicon optical device includes an SOI substrate and an active device structure and a passive device structure based on the SOI substrate. The active device structure has an extraction electrode, and the extraction electrode is covered with There is a dielectric layer;
    2)形成自所述介质层贯穿至所述SOI衬底的硅衬底的转接孔,以及延伸进入所述硅衬底的硅穿孔,在所述转接孔及硅穿孔内壁形成绝缘层,然后在所述转接孔及所述硅穿孔内填充导电层;2) forming a via hole penetrating through the silicon substrate of the SOI substrate from the dielectric layer, and a silicon via extending into the silicon substrate, forming an insulating layer on the via hole and the inner wall of the silicon via, Then, a conductive layer is filled in the via hole and the silicon via;
    3)形成自所述介质层贯穿至所述有源器件结构的引出电极的接触孔;3) forming a contact hole penetrating from the dielectric layer to the extraction electrode of the active device structure;
    4)于所述介质层上形成正面重新布线层,所述正面重新布线层还填充所述接触孔,以实现所述有源器件结构的引出电极与所述导电层的电性连接;4) forming a front rewiring layer on the dielectric layer, and the front rewiring layer also fills the contact hole to realize electrical connection between the lead electrode of the active device structure and the conductive layer;
    5)于所述正面重新布线层上形成第一凸点层;5) forming a first bump layer on the front rewiring layer;
    6)减薄所述SOI衬底的硅衬底,直至显露所述导电层;6) Thin the silicon substrate of the SOI substrate until the conductive layer is exposed;
    7)于所述硅衬底上形成反面重新布线层,所述反面重新布线层与所述导电层电性连接;7) forming a reverse rewiring layer on the silicon substrate, and the reverse rewiring layer is electrically connected to the conductive layer;
    8)于所述反面重新布线层上形成第二凸点层。8) A second bump layer is formed on the reverse rewiring layer.
  2. 根据权利要求1所述的基于硅光转接板技术的硅基光电子器件的制备方法,其特征在于,步骤1)包括:The method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology according to claim 1, wherein step 1) comprises:
    步骤1-1)提供一SOI衬底,所述SOI衬底包括硅衬底、埋氧层及顶层硅,在顶层硅上定义无源区及有源区,于所述无源区形成无源器件结构,于所述有源区形成有源器件结构;Step 1-1) Provide an SOI substrate. The SOI substrate includes a silicon substrate, a buried oxide layer and a top silicon. A passive region and an active region are defined on the top silicon, and a passive region is formed on the passive region. A device structure, forming an active device structure in the active region;
    步骤1-2)于有源器件结构上形成引出孔;Step 1-2) forming lead holes on the active device structure;
    步骤1-3)形成共面金属层,所述共面金属层位于所述引出孔上并填充所述引出孔以与所述有源器件结构连接,所述共面金属层用于金属互连,以及用于形成所述有源器件结构的共面波导传输线结构,以提高硅基光电子器件的高频传输性能。Step 1-3) Form a coplanar metal layer, the coplanar metal layer is located on the lead-out hole and fills the lead-out hole to connect with the active device structure, and the coplanar metal layer is used for metal interconnection , And a coplanar waveguide transmission line structure used to form the active device structure to improve the high frequency transmission performance of the silicon-based optoelectronic device.
  3. 根据权利要求1所述的基于硅光转接板技术的硅基光电子器件的制备方法,其特征在于:所述无源器件结构包括光传输的波导、耦合器、分束器及偏振旋转器中的一种或多种。The method for manufacturing silicon-based optoelectronic devices based on silicon optical switch board technology according to claim 1, wherein the passive device structure includes optical transmission waveguides, couplers, beam splitters, and polarization rotators. One or more of.
  4. 根据权利要求1所述的基于硅光转接板技术的硅基光电子器件的制备方法,其特征在 于:所述有源器件结构包括调制器及探测器。The method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology according to claim 1, wherein the active device structure includes a modulator and a detector.
  5. 根据权利要求1所述的基于硅光转接板技术的硅基光电子器件的制备方法,其特征在于:所述转接孔的直径大于所述硅穿孔的直径。The method for manufacturing a silicon-based optoelectronic device based on the silicon photoelectric switch board technology according to claim 1, wherein the diameter of the through hole is larger than the diameter of the silicon through hole.
  6. 根据权利要求1所述的基于硅光转接板技术的硅基光电子器件的制备方法,其特征在于:步骤2)在所述转接孔及硅穿孔内填充导电层包括:The method for manufacturing a silicon-based optoelectronic device based on silicon photoelectric switch board technology according to claim 1, characterized in that: step 2) filling a conductive layer in the via hole and the silicon via comprises:
    a)于所述绝缘层表面形成扩散阻挡层;a) forming a diffusion barrier layer on the surface of the insulating layer;
    b)于所述扩散阻挡层表面形成种子层;b) forming a seed layer on the surface of the diffusion barrier layer;
    c)采用电镀法于所述转接孔及硅穿孔内填充金属层。c) Using an electroplating method to fill a metal layer in the via hole and the silicon through hole.
  7. 根据权利要求1所述的基于硅光转接板技术的硅基光电子器件的制备方法,其特征在于:所述第一凸点层及第二凸点层包括Cu/Ni/Sn叠层或Ni/Au叠层。The method for manufacturing a silicon-based optoelectronic device based on silicon optical switch board technology according to claim 1, wherein the first bump layer and the second bump layer comprise Cu/Ni/Sn stack or Ni /Au stack.
  8. 一种基于硅光转接板技术的硅基光电子器件,其特征在于,包括:A silicon-based optoelectronic device based on silicon optical switch board technology, which is characterized in that it comprises:
    硅光器件,所述硅光器件包括SOI衬底及基于所述SOI衬底的有源器件结构及无源器件结构,所述有源器件结构具有引出电极,所述引出电极上覆盖有介质层;A silicon optical device, the silicon optical device includes an SOI substrate and an active device structure and a passive device structure based on the SOI substrate, the active device structure has an extraction electrode, and the extraction electrode is covered with a dielectric layer ;
    转接孔及硅穿孔,所述转接孔自所述介质层贯穿至所述SOI衬底的硅衬底,所述硅穿孔延伸进入所述硅衬底,所述转接孔及硅穿孔内壁形成有绝缘层,所述转接孔及硅穿孔内填充有导电层;Via hole and silicon via, the via hole penetrates from the dielectric layer to the silicon substrate of the SOI substrate, the via silicon extends into the silicon substrate, the via hole and the inner wall of the silicon via An insulating layer is formed, and a conductive layer is filled in the via hole and the silicon through hole;
    接触孔,自所述介质层贯穿至所述有源器件结构的引出电极;A contact hole, which penetrates from the dielectric layer to the lead-out electrode of the active device structure;
    正面重新布线层,形成于所述介质层上,所述正面重新布线层还填充所述接触孔,以实现所述有源器件结构的引出电极与所述导电层的电性连接;The front rewiring layer is formed on the dielectric layer, and the front rewiring layer also fills the contact hole to realize the electrical connection between the lead electrode of the active device structure and the conductive layer;
    第一凸点层,形成于所述正面重新布线层上;The first bump layer is formed on the front rewiring layer;
    反面重新布线层,形成于所述硅衬底上,所述反面重新布线层与所述导电层电性连接;The reverse rewiring layer is formed on the silicon substrate, and the reverse rewiring layer is electrically connected to the conductive layer;
    第二凸点层,形成于所述反面重新布线层上。The second bump layer is formed on the reverse rewiring layer.
  9. 根据权利要求8所述的基于硅光转接板技术的硅基光电子器件,其特征在于:所述无源器件结构包括光传输的波导、耦合器、分束器及偏振旋转器中的一种或多种。The silicon-based optoelectronic device based on silicon optical switch board technology according to claim 8, wherein the passive device structure includes one of a waveguide for optical transmission, a coupler, a beam splitter, and a polarization rotator Or multiple.
  10. 根据权利要求8所述的基于硅光转接板技术的硅基光电子器件,其特征在于:所述有源器件结构包括调制器及探测器。The silicon-based optoelectronic device based on silicon optical switch board technology according to claim 8, wherein the active device structure includes a modulator and a detector.
  11. 根据权利要求8所述的基于硅光转接板技术的硅基光电子器件,其特征在于:所述转接孔的直径大于所述硅穿孔的直径。8. The silicon-based optoelectronic device based on the silicon optical switch board technology according to claim 8, wherein the diameter of the via hole is larger than the diameter of the silicon through hole.
  12. 根据权利要求8所述的基于硅光转接板技术的硅基光电子器件,其特征在于:所述导电层包括:位于所述绝缘层表面的扩散阻挡层、位于所述扩散阻挡层表面的种子层以及填充于所述转接孔及硅穿孔内的金属层。The silicon-based optoelectronic device based on the silicon light switch board technology according to claim 8, wherein the conductive layer comprises: a diffusion barrier layer on the surface of the insulating layer, and a seed on the surface of the diffusion barrier layer. Layer and a metal layer filled in the via hole and silicon via.
  13. 根据权利要求8所述的基于硅光转接板技术的硅基光电子器件,其特征在于:所述第一凸点层及第二凸点层包括Cu/Ni/Sn叠层或Ni/Au叠层。The silicon-based optoelectronic device based on silicon optical switch board technology according to claim 8, wherein the first bump layer and the second bump layer comprise a Cu/Ni/Sn stack or a Ni/Au stack Floor.
  14. 根据权利要求8所述的基于硅光转接板技术的硅基光电子器件,其特征在于:还包括共面金属层,所述共面金属层位于所述引出孔上并通过所述接触孔与所述有源器件结构连接,所述共面金属层用于金属互连,以及用于形成所述有源器件结构的共面波导传输线结构,以提高硅基光电子器件的高频传输性能。The silicon-based optoelectronic device based on silicon optical switch board technology according to claim 8, characterized in that it further comprises a coplanar metal layer, the coplanar metal layer is located on the lead-out hole and passes through the contact hole. The active device structure is connected, the coplanar metal layer is used for metal interconnection, and the coplanar waveguide transmission line structure is used to form the active device structure, so as to improve the high frequency transmission performance of the silicon-based optoelectronic device.
PCT/CN2021/091839 2020-05-14 2021-05-06 Silicon-based optoelectronic device based on silicon photonics interposer technology, and preparation method therefor WO2021227912A1 (en)

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